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MICKEY BEVERAGE PARTS and OPTIONS MICKEY TRUCK BODIES INC 1305 Trinity Ave, P.O. Box 2044, High Point, NC 27261 Tel: 800-334-9061 www.mickeybody.com Table of Contents Page (s) Section 1 Mickey Corporate Overview ......................................................... 3 Regional Reconditioning and Service Centers .......................... 4 Section 2 Beverage Body and Trailer Illustrations ...................................... 5 Section 3 Parts Descriptions and Illustrations ....................................... 6 - 11 Section 4 Caution Signs & Information Tags ......................................... 12 - 13 MICKEY TRUCK BODIES INC www.mickeybody.com 2 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 1 - Mickey Corporate Overview Thank you for your confidence in our company, our products and our people. Mickey Truck Bodies Inc is a family-owned and operated company, and has been since it was founded by W.F. Mickey in 1904. The company is still owned and managed by the Mickey family. Mickey designs and builds a wide line of bodies and trailers for several industries, including beverage, furniture, emergency services, home improvement, snack foods and battery distribution. All told, the company builds thousands of units a year for the likes of Interstate Batteries, Coca-Cola, Pepsi-Cola, Nabisco, Frito Lay, Nestle`, Anheuser-Busch, Miller Beer and The Compass Group USA/Canteen, and its products are now available in over 30 countries around the world. One of the main factors behind Mickey’s tremendous growth over the past several years has been its unwavering commitment to after-sales customer service and support. The company offers a large inventory of stock parts that are shipped the same day on all orders received by 2 P.M., and all fabricated parts are shipped within one to three working days. Any part that is received damaged, or is not the exact part ordered, will be replaced and shipped the day of notification at no charge, with no questions asked. A “Parts and Service Manual” detailing Mickey’s complete line of parts is available upon request. If you need something that we do not carry as stock, we will make every attempt to get it for you. Over the past several years, Mickey has also implemented an aggressive expansion plan for its regional reconditioning division. Currently, the company owns and operates four facilities throughout the country, capable of repairing, reconditioning or servicing any body or trailer. When you bought your body or trailer from Mickey, it was just the beginning of what we trust will be a very long and mutually prosperous relationship. To help establish and develop that relationship, we intend to stand behind the product we sold you. That is part of Mickey’s commitment to excellence. This Parts Manual was developed as a user-friendly guideline for identifying and ordering the parts or options for your Mickey Van Bodies. We take great pride in offering our customers custom-designed equipment, features and options. If you need any help beyond the information provided in this manual, please call us at our toll-free number 800-334-9061 and we’ll be happy to help you in any way that we can. Again, thank you for your business and your confidence. Please drive safely. Dean Sink Mickey President MICKEY TRUCK BODIES INC www.mickeybody.com 3 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 1 - Reconditioning and Service Centers Convenient Reconditioning and Service Centers Mickey Truck Bodies Inc owns and operates a national network of Reconditioning and Service Centers designed to handle all major and minor reconditioning and repair work, including paint and graphics applications. MIDWEST Bloomington, IL 800-791-6965 NORTHEAST Howell, NJ 800-938-5181 MID-ATLANTIC Thomasville, NC 800-334-9061 SOUTHEAST Ocala, FL 800-276-5891 No Surprises We handle every reconditioning and repair job separately and uniquely according to the specific needs of the customer. All labor and parts costs are outlined in Work Estimates that must be approved in advance by the customer. If other needs or recommendations occur during the reconditioning or repair process, the customer will be notified in advance, in writing, and must approve all extended work and additional costs. Used Equipment Mickey stocks a wide assortment of road-ready bodies and trailers that have been completely reconditioned. We also pay competitive rates for quality used vehicles. Visit our web site at www.mickeyusedtrucks.com While we don’t keep all of our used equipment inventory on this site we do maintain representative samples. In many cases this site may list just one of many similar units we have in stock. We suggest you browse our on-line inventory and then give one of our sales representatives a call at 1-800-334-9061. Ask for Used Truck Sales or dial extension 3257. Our inventory listings are split by class to allow you to focus on your needs and shorten your equipment search. MICKEY TRUCK BODIES INC www.mickeybody.com 4 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 2 - Beverage Body and Trailer Illustrations Load Bear Body A-FRAME TOP 5000561 BLADE GUSSET BRACKET 5000734 DROP HEADER R/S 5000641 LOCKING ROD R/S 5000726 ROOF HEADER TRACK SPACER 5000679 5000761 BULKHEAD TRACK 5000739 ROOF HAT SECTION 5000677 DOOR STOP 5000446 OPERATOR ANGLE 5000483 DROP HEADER SPACER 5000638 LOCKING ROD C/S 5000724 TUNNEL TOP 5000803 C/S DROP HEADER 5000636 TOP TRACK 5000740 HEADER RAIL 5000445 CORNER POST 5000598 CORNER CAP R/S & C/S 5003500 FLOOR CLOSEOUT 5000663 4“ B/H CHAN. 5000512 BUMPER RAIL 5000497 MOUNTING ADAPTER 5000669 5“ FLAT PANEL 5000444 TOP PANEL 5000940 BUMPER END PLATE 5000496 2.5” HANDLE PANEL 5000443 3“ FLAT PANEL 5000870 Load Bear Trailer TUNNEL TOP 5000805 WHEELHOUSE RAIL 500706 STARTER BAY SUPPORT 5000612 OPERATOR ANGLE 5000483 TAKE-OUT REINFORCEMENT 5000763 BLADE GUSSET BRACKET 5000734 DOOR STOP 5000446 DROP HEADER C/S 5000636 DROP HEADER SPACER 5000638 HEADER RAIL 5000445 LOCKING ROD R/S 5000726 PARTITION ADAPTER 500606 ROOF HAT SECTION 5000677 TRACK SPACER 5000761 LOCKING ROD C/S 5000724 TRACK POST 5000747 RUB-RAIL MAIN 5000691 TOP TRACK 5000740 DROP HEADER R/S 5000641 BULKHEAD TRACK 5000739 CORNER CAP 5003500 STARTER EXTRUSION 5000612 ROOF HEADER 5000679 HEADER STRAP 5000743 4” B/H CHAN. 5000512 BUMPER TOP 5000501 TOP PANEL 5000940 3” FLAT PANEL 5000444 PULL-OUT STEP 5000578 FLOOR CLOSEOUT 5000663 KING PIN CHANNEL 5000519 TRACK POST 5000747 RUB-RAIL MAIN 5000693 (2 PIECE) BULKHEAD CORNER POST 5000598 5” FLAT PANEL 5000444 2.5” HANDLE LOWER TUNNEL PANEL (44” DEEP) 5000443 5000794 MICKEY TRUCK BODIES INC www.mickeybody.com 5 BUMPER BOTTOM 5000493 TAKE-OUT RENFORCEMENT 5000763 PARTITION ADAPTER 5000606 MAIN BEAM (44” DEEP) 5000491 MAIN BEAM (41” DEEP) 5000489 LOWER TUNNEL (41” DEEP) 5000792 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 3 - Parts Descriptions and Illustrations Part Description Item Number Part Description Item Number 5002450 Door Straps 33” 6006044 #3 Door Roller Hackney Door Roller Centennial Door Roller 6900020 Door Cable 6800230 Pad Locking Door Handle 5003920 Pull-Out Step 5006273 Key Locking Door Handle 5003910 Wheel-House Step Bar 5002680 Door Operators (counter balance) Operator 37” Operator 30” MICKEY TRUCK BODIES INC www.mickeybody.com 6 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 3 - Parts Descriptions and Illustrations Part Description Item Number Mud Flap (24” x 12”) Part Description 6711280 Mud Flap (24” x 12”) Item Number Hand Truck Rack Lock Hand Truck Rack Lock Block 6101793 6004745 Hand Truck Swing Arm and Lock (Note: Lock Block and Latch not included) 4916220 Hand Truck Rack (Standard) 4916087 Safe 26” 4950137 Front Hand Truck Rack (Standard) 4916083 Safe 36” 4953202 MICKEY TRUCK BODIES INC www.mickeybody.com 7 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 3 - Parts Descriptions and Illustrations Part Description Item Number Cable Retainer 4951206 Track Liner (Current) Part Description Item Number 3” Top Door Panel x 53” 5000910 3” Flat Door Panel x 53” 5000630 Intermediate Door Handle Panel 53” 5004482 5” Flat Door Panel x 53” 5000350 2 1/2” Handle Panel x 53” 5000560 3” Top Panel Part #5000910 6100617 5” Flat Panel Part #5000350 3” Flat Panel Part #5000630 Safety Hand Grips 6000098 2.5” Handle Panel Part #5000560 Intermediate Handle Panel (Not Shown) Part #5004482 MICKEY TRUCK BODIES INC www.mickeybody.com 8 33” Door strap Part #6006044 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 3 - Parts Descriptions and Illustrations Part Description Item Number Part Description Item Number 16” Rear Bumper (Aluminum) 4951222 12” Rear Bumper (Aluminum) 9” Rear Bumper (Aluminum) 4950080 5” Rub Rail Aluminum Touch-Up Spray Paint 4951362 6”Rub Rail Aluminum Crank Handle 6800470 MICKEY TRUCK BODIES INC www.mickeybody.com 9 4951222 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 3 - Parts Descriptions and Illustrations Part Description Item Number Shelf, Removable 52” Bay Part Description 4954155 Bumper, Heavy Duty 4900/4700 25” Vertical Dock Bumper 6911260 12” Vertical Dock Bumper MICKEY TRUCK BODIES INC www.mickeybody.com 10 Item Number Bolt On Wheelhouse Step Pin 5002710 Eyebolt & Nut Assembly 500440 Lynch Ring 5002720 Lock Cylinder #1250 6000797 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 3 - Parts Descriptions and Illustrations Lock Cylinder Replacement MICKEY TRUCK BODIES INC www.mickeybody.com TO REMOVE CYLINDER 1. 2. Push in lock cylinder until 3/16” of cylinder is showing outside locking handle. While holding the cylinder at this 3/16” position, turn the key hard to the left (counter- clockwise). Cylinder should snap allowing spring to push cylinder out into hand. TO INSTALL CYLINDER 1. 2. 3. 4. Insure that spring is in position inside cylinder barrel. With cylinder turned to the right extreme (clockwise), align lobe on cylinder with smaller slot in cylinder barrel. Push cylinder into barrel until 3/16” cylinder shows outside barrel. While holding this 3/16” position, turn key hard to the right (clockwise). Cylinder should snap to the right, locking into position. 11 TEL: 800-334-9061 www.mickeyusedtrucks.com Section 4 - Caution Signs & Information Tags Your Mickey Body is equipped with Caution Signs and Unit Designations in all appropriate places. Please become familiar with these tags. (If these tags are removed or become damaged, Mickey Truck Bodies will replace at no charge.) MANUFACTURED BY: MICKEY TRUCK BODIES INC. MFG. BY MICKEY MICKEY TRUCK BODIES TRUCK BODIES INC HIGH POINT, NC (336) 882-6806 DATE OF MFG. MODEL SERIAL THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS #6,022,067 Location: Front bulkhead under the locking handle on the driver’s side. MFG. BY: MICKEY MICKEY TRUCK BODIES INC TRUCK BODIES HIGH POINT, NC (336) 882-6806 DATE OF MANUFACTURE SERIAL ( MODEL GVWR: KG LBS) BASED ON UNIFORM WEIGHT DISTRIBUTION GAWR: AXLE(S) AT 8636 KG (19040 LBS) WITH 10.00 - 20 (F) TIRES, AND 20 X 7.5 RIMS AT 520 KPA (75 PSI) COLD DUAL PER AXLE THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE VIN TYPE: ROUTE TRAILER THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS #6,022,067 Location: Front bulkhead under the locking handle on the driver’s side. Location: Front bulkhead (and rear bulkhead on some units) under the locking handle on both sides. MICKEY TRUCK BODIES INC www.mickeybody.com 12 HIGH POINT, NORTH CAROLINA 27261 DATE OF MFR: MO._______YR._______ INCOMPLETE VEHICLE MANUFACTURED BY :________________________________ DATE OF INC. VEH. MFR: MO.______________YR. ______________ GVWR: _____________KG (_______________LB) GAWR-FRONT: _____________KG (_______________LB) GAWR-REAR: _____________KG (_______________LB) CONFORMITY OF THE CHASSIS-CAB TO U.S.A. FEDERAL MOTOR VEHICLE SAFETY STANDARDS, WHICH HAVE BEEN PREVIOUSLY FULLY CERTIFIED BY THE INCOMPLETE VEHICLE MANUFACTURER OR BY THE INTERMEDIATE VEHICLE MANUFACTURER, HAS NOT BEEN AFFECTED BY THE ANALSTAGE MANUFACTURE. THE VEHICLE HAS BEEN COMPLETED IN ACCORDANCE WITH PRIOR MANUFACTURER’S INSTRUCTIONS, WHERE APPLICABLE. THIS VEHICLE CONFORMS TO ALL OTHER APPLICABLE U.S.A. FEDERAL MOTOR VEHICLE STANDARDS IN EFFECT IN: MO.___________ YR._________________ VEHICLE IDENTIFICATION NUMBER: __________________________________ _VEHICLE TYPE: ___________________________________ SUITABLE TIRE-RIM CHOICE FRONT: ______________________TIRES, _____________RIMS, @___________KPA, (____________ PSI) COLD_____________ INTERMEDIATE (1): _____________________________TIRES, _____________RIMS, @___________KPA, (_____________PSI) COLD____________ INTERMEDIATE (2): _____________________________TIRES, _____________RIMS, @___________KPA, (_____________PSI) COLD____________ REAR: _______________________TIRES, _____________RIMS, @___________KPA, (_____________PSI) COLD____________ Location: Inside cab door jamb drivers side TEL: 800-334-9061 www.mickeyusedtrucks.com Section 4 - Caution Signs & Information Tags OPEN CAUTION CLOSE DOORS BEFORE LOCKING. DOORS MUST BE LOCKED WHEN VEHICLE IS IN MOTION. Location: Inside cab, on dash LOCK OPEN CAUTION CLOSE DOORS BEFORE LOCKING. DOORS MUST BE LOCKED WHEN VEHICLE IS IN MOTION. LOCK (OPTIONAL INFORMATION) Location: Adjacent to door locking handles Location: Above locking handle CAUTION DO NOT EXCEED MAXIMUM CHASSIS G.V.W.R. WEIGHT MUST BE PROPERLY DISTRIBUTED REF. MICKEY WT. ANALYSIS S-13413 OR S-12763 Location: Front bulkhead below locking handle WARNING ALL RESTRAINING DEVICES MUST BE CONNECTED AND HAND TRUCKS MUST BE PROPERLY SECURED PRIOR TO OPERATING VEHICLE. SPRING LATCH ON SWING ARM MUST BE ENGAGED IN THE LOCKED POSITION AND PADLOCK MUST BE SECURED AND LOCKED TO PREVENT ACCIDENTAL DISCHARGE OF HAND TRUCK DURING TRANSPORT. Location: Next to hand truck rack RAISE SLOW (MORE POWER) LOWER ) FAS T (LESS POWER (OPTIONAL INFORMATION) Location: Below landing gear crank MICKEY TRUCK BODIES INC www.mickeybody.com (OPTIONAL INFORMATION) Location: Bay Side wall, Adjacent Shelf Bracket 13 TEL: 800-334-9061 www.mickeyusedtrucks.com MICKEY TRUCK BODIES INC 1305 Trinity Ave., P.O. Box 2044, High Point, NC 27261 Tel: 800-334-9061 www.mickeybody.com MICKEY TRUCK BODIES INC www.mickeybody.com 14 TEL: 800-334-9061 www.mickeyusedtrucks.com