Download Service manual Plate Processors 85-125 Supreme

Service Manual
Plate Processors
85-125 Supreme
Service manual
Plate Processors
85-125 Supreme
T11041
Edition CA, February 2009
This book has part No. 51518
0-2
General information
This manual
Part 0: General information
This manual
Products covered
This manual is valid for:
Plate Processor 85 from serial no 94273-0001.
Plate Processor 125 from serial no 94274-0015.
The serial number is specified on the processor name plate located on the rear end of
the tank on the left side.
#
This manual is for Service Technicians only.
The directions given must not be followed by unauthorized personnel.
Always read the Safety Instruction Manual part No 21741 before installing the
equipment.
This manual is published by:
GLUNZ & JENSEN A/S
Haslevvej 13,
DK-4100 Ringsted
Denmark
Phone:+45 57 68 81 81
E-mail: [email protected]
Internet: www.glunz-jensen.com
Other manuals
Please see description of "Manuals available for the plate processor" later in this
chapter.
Copyright © 2009 by GLUNZ & JENSEN A/S.
Service Manual - Plate Processors 85-125
0906
General Information
The processor
Reservations
• This manual was written and illustrated using the best possible information
available at the time of publication.
• Any differences between this manual and the equipment reflect improvements
introduced after the publication of the manual.
• Changes, technical inaccuracies and typographic errors will be corrected in
subsequent editions.
• As a part of our policy of continuous improvement, we reserve the right to alter
design and specifications without further notice.
Notes, Cautions, and Warnings !
Throughout the manual notes, cautions, and warnings are written in bold like the
example below:
$
Always replace a fuse with one of the same size and rating as the old one.
Symbol
"
$
#
Meaning
Explanation
Note
The operator should observe and/or act according to the
information in order to obtain the best possible function
of the equipment.
Caution
The operator must observe and/or act according to the
information in order to avoid any mechanical or electrical
damage to the equipment.
Warning
The operator must observe and/or act according to the
information in order to avoid any personnel injury.
The processor
Approvals
• Approvals will appear from the labels attached to the name plate or the frame part
of the processor.
Intended use of the equipment
• Development of photographic materials as specified in “Technical specifications” in
Part 1 in this manual.
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Service Manual, Plate Processors 85-125
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General Information
The processor
Installation
• Never install the processor in explosive environments.
• It is the responsibility of the owner and operator/s of this processor that the
installation is made in accordance with local regulations, and by engineers
authorized to carry out plumbing and electrical installations.
• Installation, service and repair must be performed only by service technicians who
are trained in servicing the equipment. The installation procedure is described in the
separate “Installation manual”.
• The manufacturer cannot be held responsible for any damage caused by incorrect
installation of this processor.
Technical data
• Observe technical data from the processor name plate and from Part 1 in this
manual.
Chemicals
• It is the responsibility of the owner of this equipment that data is available
concerning possible health risk from the chemicals used with the equipment.
"End of lifetime" disposal
The equipment is designed for easy disassembling. All disposal of parts from the
machine must be made according to local regulations with special regards to following
parts:
• For recycling purposes significant components are marked with material
specification according to the ISO 11469 standard.
• PVC, tank etc., must be sent to a waste deposit with recycling in view. Alternatively
the PVC can be incinerated at a suitable incinerating plant.
• PCB's and other electric equipment must be sent to a suitable waste deposit.
Service assistance
• If help is needed to correct any problem with the equipment, please contact your
local supplier.
Service Manual - Plate Processors 85-125
0906
Table of contents
Table of contents
Part 0: General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
This manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Products covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Other manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-2
Reservations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Notes, Cautions, and Warnings ! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
The processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Intended use of the equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
"End of lifetime" disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Service assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-4
Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
Service manuals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-10
User manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11
Part 1: Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
General environmental information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
The processor does not contain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Plastic parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
End of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Chemical emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Heat emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Mechanical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Tank capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Water requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Water consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Hose connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Drain connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Installation requirements for power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
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Table of contents
Noise level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Part 2: Functional description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Processor sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Developer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Circulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Level control/temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Replenishment/anti-oxidation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Wash section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Gum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Circulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Gum distribution roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Dryer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Transport system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Master Input/Output Unit (MIO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
High Power Unit (HPU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Motor Filter Unit (MFU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Touch Screen Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Part 3: Cleaning and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Safety check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Cleaning accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Standard recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Special recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Hand shower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Container contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Removing rollers from block bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Removing rollers from clutch bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Developer section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Major cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Wash section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Major cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Gum section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Daily cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Cleaning of valves in the replenish pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Cleaning of the circulation pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
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Table of contents
Changing developer filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Adjustment of spray tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Adjustment of gum flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Changing the brush roller cloth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Setting rollers and brush rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Installation of rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Drive/scrub chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Roller pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Adjusting gap between the rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Drive rollers pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Scrub roller in wash section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Roller reassembling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Chain maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
After processing 400 hours/6,500 m2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
After processing 2,500 hours/80,000 m2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lubrication:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Idler sleeve bearings maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Chain adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
How to check for potential chain wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Measurement point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Measure between two given numbers of pitches . . . . . . . . . . . . . . . . . . . . . . 3-19
Control the length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Chain Kit Scrub drives 85
Chain Kit Scrub drives 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
Chain Kit Roller drives 85 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Chain Kit Roller drives 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Changing roller bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Roller bearing kit 85 - 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Part 4: Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Before starting trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Problems with the processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Problems with processed material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Part 5: Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Spare parts kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Special spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
PCB's and software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Feed, table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Delivery, table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Drive plate (CD 125) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Chain drive plate (CD 125) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
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0-8
Drive plate (double scrub 85). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Chain drive plate (double scrub 85) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Group filter dev ac-5c . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Pump / circulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Tank base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Group roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Group dev kit cd twin scrub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Group dev kit double scrub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35
Group tube spray water gum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41
Cables (not illustrated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Appendix A: Additional spareparts . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Appendix B: Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Main Power Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
Fuse panel and Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
High Voltage Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
230V AC, Control Devices, HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
Low Voltage Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Sensors and Control Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
Motors and Internal Bus Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
8, 24 and 35 VAC Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
Service Manual - Plate Processors 85-125
0906
0-9
0906
Service Manual, Plate Processors 85-125
0-10
General Information
Manuals
Manuals
Manuals available for the plate processor:
1
3
2
ual
Man
ware
Man
rvice
Soft
Se
Instal
6
6
ual
s Man
User’
4
5
ual
ual
Man
lation
Safe
7
User’
s Gui
ruct
ty Inst
ions
8
1/2
.
51436D
o
de
ick
Intr
Qu
Power
on
(Example
)
ep
y/Sle
Read
Sleep
Read
(pow
er save
Screen
)
save
X min.
y
(Example
)
1 sec.
(Example
)
Over
view
1
2
3
(Example)
4
5
6
7
8
T31525
Service manuals
Service manuals available for the plate processor:
The manuals listed below are for service technicians only. In addition the service
technicians will need the manuals listed opposite as "User's Manuals".
Processor Installation Manual (1)
Language: English
Contents: Installation of the processor
Processor Service Manual (2)
Language: English
Contents: Technical Specifications
Functional Description
Service Information
Service Maintenance
Trouble Shooting
Spare Parts
Electrical Diagrams
Software Service Information (3)
Language: English
Contents: Menu structure (service menus)
Control Panel, Service Information
Calibration Procedures
Service Manual - Plate Processors 85-125
0906
General Information
Manuals
User manuals
User manuals available for the plate processor:
CE Declaration Of Conformity (4)
Language: Various
Contents: Survey of the directives to which the
products conform
Safety Instruction Manual (5)
Language: Various
Contents: General Safety Information
User's Manual, Processor (6)
Language: 4
Contents: Operating and cleaning procedures.
User's Guide, Control Panel (7)
Language: 4
Contents: Functional description
Menu structure (user available)
Operation and programming
Alarm list
Quick Intro (8)
Language: 4
Contents: Quick intro to Control Panel user functions
Keep the manuals with the machine for reference at all times.
0906
Service Manual, Plate Processors 85-125
0-11
0-12
Service Manual - Plate Processors 85-125
0906
Technical specifications
General environmental information
Part 1: Technical specifications
General environmental information
The processor does not contain
• Ozone depleting substances according to Montreal protocol.
• Asbestos.
• Polychlorinated biphenyl or Poly-Cyclohexylenedimethylene Terephthalate .
• Mercury.
• Cadmium.
• Lead as additive to plastic parts.
The processor complies with the RoHS directive (2002/95/EC).
Plastic parts
Significant plastic parts are marked according to ISO 11469.
Batteries
No batteries in this equipment.
End of life
Estimated product life:
Spare parts and service period:
10 years
7 years after last sales.
Recycling
The processor should be disposed at a certified appliance recycling centre or
processing centre.
Recycling Passport with specifications of components and materials used in this
processor is available on www.glunz-jensen.com/support.
Packaging
Plastic packaging materials are marked according to ISO 11469.
Noise emission
Acoustical noise according to ISO 11201:1996
Sound pressure level
Operational mode:
Stand-by mode:
0906
64 dB
< 64 dB
Service Manual, Plate Processors 85-125
1-1
1-2
Technical specifications
Mechanical specifications
Chemical emissions
Ozone:
Dust:
Styrene:
0 mg/m3
0 mg/m3
0 mg/m3
Heat emission
See "Power consumption" at page 1-7.
Mechanical specifications
Performance
85
125
Single sided
thermal offset plates
Plate types
Plate width
min.- max.
200-850 mm
(7.9-33.5”)
200-1250 mm
(7.9-49.2”)
Plate length
min.- max.
285-1100 mm
(11.2”-(43.3")
350-1500 mm
(13.8”-(43.3")
0.15-0.50 mm
(0.006-0.02”)
Plate thickness
min.- max.
Plate speed
40-150 cm/min
(15.7-59.1“/min)
Brush speed
at 50 Hz
at 60 Hz
70-230 cm/min
(27.6-90.6 “/min)
80 rpm (revolutions per min.)
96 rpm
Tank capacities
Developer, total
ex. filter, pumps etc.
Gum
ex. filter, pumps etc.
Service Manual - Plate Processors 85-125
85
125
28.5 l
(7.5 US gal.)
71.0 l
(18.8 US gal.)
3.5 l
(0.9 US gal.)
6.0 l
(1.6 US gal.)
0906
Technical specifications
Mechanical specifications
Temperatures
85
125
18 - 35 °C
(64.4 - 95 °F)
Developer
Min. - Max.
Fixed
Dryer, process
Water requirements
85
125
Pressure
2 - 6 bar (29 - 87 psi)
Min. - max.
Water consumption
Operation
(if no wash recirc.)
85
125
8 l/min
(2.1 US gal/min)
12 l/min
(3.2 US gal/min)
0.0 l/min
(0.0 US gal/min)
Stand-by
(if no wash recirc.)
Hose connections
85
125
10 mm
(0.39")
Water supply
inside diameter
Drain connections
85
0906
125
Dev
20 mm (0.79")
Wash
20 mm (0.79")
Gum
20 mm (0.79")
Service Manual, Plate Processors 85-125
1-3
1-4
Technical specifications
Mechanical specifications
Dimensions
L1
L2
L4
L3
W
H1
H2
T31619
Processor type
85
125
152.5 cm
(60.0")
195.0 cm
(76.8")
Length (L1)
243.8 cm (96.0"), or
253.8 cm (99.9")
326.8 cm (128.7"), or
386.8 cm (152.3")
Length (L2)
30.0 cm (11.8"), or
40.0 cm (15.7")
40.0 cm (15.7"), or
100.0 cm (39.4")
Length (L3)
107.0 cm
(42.1")
141.0 cm
(55.5")
Length (L4)
106.8 cm
(42.0")
145.8 cm
(57.4")
Height (H1) *
108.5 cm*
(42.7")*
114.5 cm*
(45.1")*
Height (H2) *
79.8 cm*
(31.4")*
80.6 cm*
(31.7)*
Width (W)
*) Height is adjustable up to approx. 6 cm (2.4") upwards from measurements listed above.
Some processors have foot extentions. Heights will in those cases increase accordingly.
Weights
Processor type
85
125
Weight, empty
324 kg
(714 lbs)
610 kg
(1345 lbs)
Service Manual - Plate Processors 85-125
0906
Technical specifications
Electrical specifications
Electrical specifications
Installation requirements for power supply
Supply/Fuse
Recom. cable type
85
1W + N + PE, 230V AC,
1x20 Amps, 50/60 Hz
Min. 3 x 1.5 mm2,
type H07 RNF
•
1W + N + PE, 230V AC,
1x30 Amps, 50/60 Hz
Min. 3 x 4 mm2,
type H07 RNF
3W + N + PE, 400V AC,
3x16 Amps, 50/60 Hz
Min. 5 x 1.5 mm2,
type H07 RNF
3W + N + PE, 400V AC,
3x16 Amps, 50/60 Hz
Min. 5 x 1.5 mm2,
type H07 RNF
2W + PE, 230V AC,
2x20 Amps, 50/60 Hz
Min. 3 x 12 AWG,
type SJO
2W + PE, 230V AC,
2x30 Amps, 50/60 Hz
Min. 3 x 10 AWG,
type SJO
3W + PE, 230V AC,
3x15 Amps, 50/60 Hz
Min. 4 x 14 AWG,
type SJO
3W + PE, 230V AC,
3x20 Amps, 50/60 Hz
Min. 4 x 12 AWG,
type SJO
125
•
EUR
•
•
•
•
US
All
Voltage tolerance
+10%/-10%
•
•
•
•
Max power consumption at …
85
125
230/400 V AC operation: 3400 Watt / 11600 BTU/hour
•
*) Power cord must be in accordance with local regulations.
#
Please be aware of double pole/neutral fusing.
See also specifications of actual power consumption below.
Power consumption
EUR/
230/400 V AC operation: 5700 Watt / 19400 BTU/hour
US
Stand-by:
500 Watt / 1710 BTU/hour
•
•
•
Noise level
See "General environmental information" on page 1-1.
0906
Service Manual, Plate Processors 85-125
1-5
1-6
Technical specifications
Electrical specifications
Service Manual - Plate Processors 85-125
0906
Functional description
General
Part 2: Functional description
General
Processor sections
The basis processor contains four major sections:
1
2
3 4
T11025
Fig.: Processor for short plates with front drive
Developing of the plate and removing of the remaining unexposed/exposed emulsion.
1
Developer
2
Wash
Washing off the developer chemicals from the developed plate.
3
Gum
Application of a thin layer of gum onto the developed and washed plate to
protect it from oxidation, dirt, fingerprints etc.
4
Dryer
Drying of the plate to ensure immediate handling of the plate.
The processor sections are described in detail on the following pages.
Control panel
Processor functions, settings and alarms are controlled from the control panel.
The control panel functions are described in the Control Panel.
0906
Service Manual, Plate Processors 85-125
2-1
2-2
Functional description
Developer section
Developer section
(Detailed plumbing configuration schematics are shown later in this chapter.)
In the developer section the plate is developed.
Configuration
Roller configuration will vary depending on processor model. See also the description
of "Transport" later in this chapter and schematics with configurations for flow and
drains.
Circulation
A circulation pump recirculates the developer in the section. The solution passes
through a filter to clean it from impurities and make the solution last longer.
Level control/temperature
The developer bath is equipped with a min. level detector circuit, and to keep the
temperature in range, a heater, a thermostat and for some models an external chiller
unit. The chiller unit is a closed system in which water is cooled and circulated
through the developer bath.
Replenishment/anti-oxidation system
The replenishment system automatically adds fresh developer to the developer section
to compensate for chemicals expended during processing and for lost activity caused
by plate development.
The processor measures the plate size to determine the correct amount of replenisher
for each plate.
$
Plate sizes must be entered in the "PLATE SIZES" menu in order to obtain
exact calculation of replenishment.
The time replenish system adds fresh developer or replenish concentrate to the
developer section to compensate for lost activity caused by oxidation and evaporation.
The replenish amounts can be set individually for stand-by mode (heated bath) and off
mode (unheated bath).
The replenishment system also features an
"off replenishment" function which adds an amount of developer into the developer
bath when the processor is turned on after being turned off for a long period.
The replenishment/anti-oxidation developer is added to the section by means of a
pump.
Service Manual - Plate Processors 85-125
0906
Functional description
Wash section
Wash section
(Detailed plumbing configuration schematics are shown later in this chapter.)
In the wash section the developer solution is washed off the developed plate.
When the plates passes through the section, water is applied onto both sides of the
plate through 3 spray tubes, 2 above and 1 underneath the plate.
Gum
(Detailed plumbing configuration schematics are shown later in this chapter.)
In the gum section a thin layer of gum is applied to the developed and washed plate to
protect it from oxydation, dirt, fingerprints etc.
Later, when the plate is fixed in the printing machine, the layer will be rinsed off.
If the plate has been corrected or if it has to be used again on a later occasion it should
be rewashed and regummed (optional feature for some processors).
Circulation
The gum solution is pumped from the gum container into a distributing tube and onto
the plate. The gum section, pump and container are connected in a closed system. The
gum returns to the section into the container and keeps recycling.
The gum circulation system is equipped with a bypass valve for adjustment of the
circulation flow. Adjustment of the gum circulation bypass valve is described in Part 3
"Cleaning and maintenance".
Gum distribution roller
The gum distribution roller ensures a uniform distribution of gum. The roller must be
lifted to upper position and cleaned at each shut-down and again lowered to process
position at each start-up. See Part 3 "Cleaning and maintenance".
0906
Service Manual, Plate Processors 85-125
2-3
2-4
Functional description
Dryer section
Dryer section
(Detailed plumbing configuration schematics are shown later in this chapter.)
In the dryer section the plate is dried, and so further handling of the plate is possible
immediately after it exits the processor.
A fan blows hot air through a pair of air tubes and dries the plate on both sides.
Transport system
The plate is transported through the processor by a series of rollers and roller guides.
The rollers are driven by a drive motor and a sprocket/chain drive system.
The plate is transported through the processor by a series of rollers and guides.
The rollers are driven by a drive motor and a worm gear drive system.
The rollers at the developer section entrance always run dry to ensure a homogeneous
development. The guide and rollers ensure that the plate is transported correctly
through the developer solution and underneath the brush roller and the guide
underneath the brush roller leads the plate to the rollers at the developer tank exit.
In the wash section the residual emulsion is washed off the plate by means of a brush
roller and spray bars. The wash section entrance rollers prevent that the wash water
runs back into the developer section. Water is squeezed off the plate by the wash
section exit rollers.
The gum section contains one roller pair and a smaller roller situated close to the upper
roller. The gum solution from the application tube forms a small bath between these
two rollers and a thin layer of gum is applied to the plate. The extra gum returns to the
main replenisher container and recirculates.
In the dryer section the plate is dried which makes it ready for immediate handling
afterwards. The exit roller pair takes the plate when dry and leads it out of the
processor.
The processor will be equipped with one of the two transport systems illustrated
opposite:
Service Manual - Plate Processors 85-125
0906
2-5
SP 85
DEVELOPER
WASH
GUM
DRY
T11046
CD 125
DEVELOPER
WASH
GUM
DRY
T11047
0906
Service Manual, Plate Processors 85-125
2-6
SP 85 Processor
Service Manual - Plate Processors 85-125
0906
0906
DEVELOPER
CIRCULATION
PUMP
FOR COLLECTION
FROM DEVELOPER
CIRCULATION PUMP
DEVELOPER
REPLENISHMENT
CONTAINER
REPL. PUMP
DEVELOPER
FILTER
FLOW
CONTROL
VALVE
UNIVERSAL
COOLER
DEV
FILL
PUMP
GUM
TO MAIN WATER DRAIN
EMERGENCY
OVERFLOW
NOTE:
All spray bars have
individual spray control
WASH
Processor 85
DEVELOPER
DRY
T11042
MAINS
WATER SUPPLY
GUM
CONTAINER
GUM
RECIRCULATION
PUMP
SOLENOID
OPERATED
VALVE
2-7
Service Manual, Plate Processors 85-125
2-8
CD 125 Processor
Service Manual - Plate Processors 85-125
0906
0906
DEVELOPER
CIRCULATION
PUMP
FOR COLLECTION
FROM DEVELOPER
CIRCULATION PUMP
DEVELOPER
REPLENISHMENT
CONTAINER
REPL. PUMP
DEVELOPER
FILTER
FLOW
CONTROL
VALVE
UNIVERSAL
COOLER
DEV
FILL
PUMP
GUM
TO MAIN WATER DRAIN
EMERGENCY
OVERFLOW
NOTE:
All spray bars have
individual spray control
WASH
Processor 125
DEVELOPER
DRY
T11045
MAINS
WATER SUPPLY
GUM
CONTAINER
GUM
RECIRCULATION
PUMP
SOLENOID
OPERATED
VALVE
2-9
Service Manual, Plate Processors 85-125
2-10
ETHERNET
USB
MASTER
I/O BOARD
INTERFACE
REMOTE
ENABLING
(Optional)
MIO
(Online installations only)
SETTER
SOM
GNUIB (RS485)
SLAVE
I/O BOARD
HPU
GNUIB (RS485)
SLAVE
I/O BOARD
(Some models only)
MFU
T31649
Service Manual - Plate Processors 85-125
0906
Electronic control
Electronic control
See illustration opposite. The electrical control system consists of:
Master Input/Output Unit (MIO)
The electrical control system is controlled by the MIO board via the SOM (System on
Module).
There are two separate communication lines (buses):
• GNUIB for all internal communication in the processor (RS485).
• ETHERNET for Remote Enabling System.
The MIO-board is equipped with a platesetter interface for communication between
the processor and platesetter.
High Power Unit (HPU)
The HPU-board holds all the high voltage in- and outputs for the control of heaters,
motors etc.
Motor Filter Unit (MFU)
The MFU board is a slave controlling speed and current flow of one DC motor only.
Often placed very close to the motor itself.
All commands and power supply for the board are received via the GNUIB RS485
cable whereas power supply for motor control is recieved via a separate cable.
Touch Screen Control Panel
A graphical user interface colour display. The processor is operated on the touch
screen display. Control panel service information is described in the Software Manual.
T2636
0906
Service Manual, Plate Processors 85-125
2-11
2-12
Electronic control
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
General
Part 3: Cleaning and Maintenance
General
This chapter holds the special service information such as adjusting procedures,
cleaning of pumps etc.
For software related service information please refer to the separate "Software Service
Information" manual.
For user related maintenance and cleaning procedures refer to the Plate Processor User
Manual.
DANGER
WARNING!
Please note that where this label
appears on the processor electrical
shock hazard still exists when main
switch is turned off.
ELECTRICAL SHOCK HAZARD
DISCONNECT ALL EXTERNAL POWER
SUPPLY BEFORE SERVICING
TO BE SERVICED BY AUTHORIZED PERSONNEL ONLY
RISQUE DE CHOC ÉLECTRIQUE
AVANT TOUTE INTERVENTION,
DÉBRANCHER TOUTES LES SOURCES DE COURANT
MAINTENANCE PAR PERSONNEL
AUTORISÉ SEULEMENT
WARNING!
When performing any service, maintenance, calibration, or trouble shooting
etc. it may be necessary to override the function of the processor’s
interlock switches.
In these cases please be aware, that the processor’s JOG-function is still
active, making the drive system run idle at intervals.
There will be NO advice when the JOG function starts.
0906
Service Manual, Plate Processors 85-125
3-1
3-2
Cleaning and Maintenance
Safety check
Safety check
"
Below described safety check should be performed at least once a year.
Electrical
• Check proper function of:
– Lid switch:
The processor must stop when the switch is deactivated. The "COVER OPEN"
message must appear in the control panel display.
– Main switch:
The processor must turn off when set to "0" (off).
– Emergency stop:
The processor must turn off when activated.
– GFCI (F10):
The processor must turn off when activating the yellow button.
Emergency
stop
Upper
side panel
Control panel
Field
wiring box
Lid switch
Electronics
cabinet
Main switch
T2640
GFCI
Lower
side panel
Mechanical
• Check proper function/location of:
– Upper side panels, left/right:
Make sure the fenders are properly secured with 2 screws each.
– Lower side panels, left/right.
– Covers, electronics cabinets:
Make sure covers are secured by screws.
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
Safety check
Fuses
DIN rail
Fuses F20 for brush motor (M4) is placed
on the motor behind the left fender. Fuse
F19 for drive motor (M1) is placed on the
DIN rail (see fig.) in the electronics cabinet.
Other fuses for the various functions are
located on the fuse PCB in the electronics
cabinet (see fig.) behind the left side panel.
A fuse label on the inside of the lid shows
the position and rate of the fuses.
#
1
2
3
4
0906
When changing a fuse, first switch
off all power to the machine.
Always ensure that the new fuse is
of the correct rating according to
the label.
Fuses
T2622
Service Manual, Plate Processors 85-125
3-3
3-4
Cleaning and Maintenance
Cleaning
Cleaning
Cleaning and maintenance procedures to be carried out on a regular basis are
described in the "User's Manual" for plate processors.
Cleaning accessories
$
Never use any hard tools or abrasive materials when cleaning any part of the
processor.
Apron, rubber gloves and eye goggles.
For personal protection
Lint-free cloth, sponge and soft brush.
For cleaning of rollers, guides, tank walls, and all surfaces, especially the exit table and
the feed table (if fitted).
Long-handled bottle brush and thin wire (i.e. Paper clip).
For cleaning the inside and the holes of the spray tubes.
Cleaning agents
#
Never use cleaning agents containing chlorinated solvents or acetic or
phosphoric acid. These constitute a health hazard and could damage the
processor.
$
Cleaning components with anything other than a mild detergent or a
recommended cleaning agent may cause irreversible damage and invalidate
any warranty.
Standard recommendations
Warm water 35-40°C (95-104°F).
For normal cleaning purposes and to rinse after using other cleaning agents.
Citric acid 10%/Nitric acid 5%
For major cleaning purposes.
Commercially available biocide/strong alkalic liquid
For cleaning off heavy algae-, fungal- or bacterial growth in the wash section.
Special recommendations
As some chemicals may require special cleaning agents, contact your chemicals
supplier for recommendations about cleaning agents for your processor.
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
Cleaning
Hand shower
A hand shower is located on the rear left hand side of the base frame.
Use the hand shower for cleaning purposes.
#
Only use the hand shower when all power has been disconnected from the
processor.
Ensure that the hand shower tap is closed when the hand shower is not in use.
T31621
Container contents
"
When one or more containers have been exchanged it is very important that
the correct hoses are connected to them.
• Check that the replenish containers are sufficiently filled. Refill or replace if
necessary.
• Empty/replace waste containers.
• Replace gum if it is dirty, too thin or too thick.
Removing rollers from block bearings
1
2
3
T31626
0906
Service Manual, Plate Processors 85-125
3-5
3-6
Cleaning and Maintenance
Cleaning
Removing rollers from clutch bearings
1
2
3
T31627
Developer section
Major cleaning
Follow the procedure described for cleaning in the User's Manual but use a solution of
tank cleaner if needed.
Wash section
Major cleaning
Follow procedure described for cleaning in the User's Manual, but use a 10% citric acid
solution instead of water.
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
Cleaning
Gum section
Daily cleaning
The gum applicator roller ensures a uniform distribution of gum on the gum roller.
The applicator roller needs to be cleaned each time the processor is shut down in order
to ensure proper distribution of gum to the plates. Follow the steps below:
Shut down:
• Press the stand-by key to shut down the processor.
• Lift up the top cover.
• Lift the gum applicator roller (a) out and clean it.
• Clean the upper gum roller (b) with a moist cloth.
• Place the gum applicator roller in upper position ©) ready to next start-up.
• Close the top cover.
Start-up:
• Lift up the top cover.
• Lower the gum applicator roller (a) to process position (d).
• Close the top cover.
• Press the stand-by key on the control panel to switch the processor to stand-by
mode.
a
c
b
d
0906
T31631
Service Manual, Plate Processors 85-125
3-7
3-8
Cleaning and Maintenance
Cleaning
Cleaning of valves in the replenish pumps
If a replenishment pump ceases to function
properly, run it with some warm water in
order to clear the pump of chemicals.
If this does not help, take the pump apart
and clean both of the small valves in warm
water.
VALVE
VALVE
T436
Cleaning of the circulation pumps
If the circulation pump ceases to function
properly clean the pump following this description.
• Cut off the power to the unit by removing the top cover.
• Empty the tank section.
• Dismount the hoses from the pump. Be careful not to spill the chemicals on the floor.
• Note the position of the outlet nozzle (5).
• Dismount the pump.
• Dismount the cover (4) and pull out the impeller (3) and the impeller housing (1).
• Clean the inside of the cover, the impeller and the impeller housing in warm water.
• Reinstall in reverse order, observing that the outlet nozzle (5) of the cover is placed
as it was before dismounting it, and that the O-ring (2) is placed correctly in the
groove of the impeller housing (1).
1
2
3
4
5
Service Manual - Plate Processors 85-125
T 31064
0906
Cleaning and Maintenance
Maintenance
Maintenance
Changing developer filter
The developer filter unit is located
underneath the top cover in the right side of
the processor.
• Lift up the top cover.
• Unscrew the filter cover (1)
(counterclockwise) and slowly lift it off.
The filter element (2) will hang on to the
cover.
• Mount a new filter element underneath
the cover and lower it slowly into the
vessel to avoid splashing.
• Make sure that the O-ring (3) is fitted
properly in the filter vessel groove (4)
then tighten the cover (1) (clockwise).
• Reset the filter area:
Enter the "
-> Manual task" and select
the "DEV filter replaced" dialog.
$
F
OF
ON
1
2
3
4
Pressing "Confirm replace" will
reset filter area counter.
T31620
Adjustment of spray tubes
The pressure in the spray tubes can be adjusted to obtain the best possible application
of water to the plate. Pressure is adjusted as shown on the illustration below.
The valve is fully open from the factory. Normally no adjustments are necessary.
t31623
0906
Service Manual, Plate Processors 85-125
3-9
3-10
Cleaning and Maintenance
Maintenance
Adjustment of gum flow
The gum distribution bar is adjusted from the factory. If further adjustment is needed
loosen the nut (a) and then turn the block (b) downward for adding less gum to the
gum roller or upwards for adding more gum.
Ma
x.
a
b
n.
Mi
T31625
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
Maintenance
Changing the brush roller cloth
The brush roller cloth can be replaced in case of heavy fouling or wear.
• Take out the brush roller.
• (1) remove the pin and the bearing.
• (2) remove the strip holding the cloth.
• (3) pull off the cloth and apply the new cloth (use talcum).
• (4) wrap it round the roller edge and fasten it with a strip.
• Stretch the cloth to obtain a smooth fit along the roller, wrap it round the other roller
edge and hold it tight while fastening with a strip.
• Mount the pin and bearing (1).
• Reinstall the brush roller.
1
2
3
4
T31102...
0906
Service Manual, Plate Processors 85-125
3-11
3-12
Cleaning and Maintenance
Maintenance
Setting rollers and brush rollers
Installation of rollers
$
Make sure to align the gears on the upper and lower rollers.
The gear on the lower rollers has a plate/guide that must fit into the gear of
the upper rollers.
Drive/scrub chain
The drive/scrub chain should be lightly lubricated with SAE 20/50 Oil, and the
tension checked and reset if required every 6-12 months.
All of the bearings are sealed and require no maintenance.
Roller pressure
If the pressure between each pair of rollers is excessive then an undue load is applied
to the drive motor and the rollers will bow. This will result in the middle of the plates
becoming wet, and a possible drive motor failure. If the pressure is too slack, the plates
will slip on their way through the processor, and the plates will be wet all over. Both
situations will allow residues to carry over between tank sections resulting in an
uneven wash.
Adjusting gap between the rollers
• Ensure the machine is switched off.
• Lift the top cover.
• Remove the roller and upon
reassembling as pairs lay it flat on the top
edges of the tank.
• The initial setting of a uniform gap of 0.5
mm. (0.020") between the rollers is
essential to set the correct pressure. This
gap should be checked with a feeler
gauge, which should touch both rollers
without rotating them.
Pressure
adjustment
screws
0.5 mm feeler gauge
(important to check
both ends of rollers)
Gears shown are not
used in all applications
T31628
Drive rollers pressure
To set the pressure for the drive rollers do the following:
85 models:
Tighten each adjusting screw 1 turn.
Tighten the drive rollers in the gum section 1¼ turns.
125-165 models:
Tighten each adjusting screw 1 ¼ turns.
Tighten the drive rollers in the gum section 1½ turns.
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
Maintenance
Scrub roller in wash section
Pressure adjustment screw
For adjustment of scrub roller follow the
procedure below:
• Press
on the control panel and press "Eject plate".
Then press "Forward".
Define the "touch point" (the point where the scrub
roller is just touching the lower support roller). The
touch point is defined as follows:
T31672
a
All four adjustment screws (see figure ) need to be loosened anti-clockwise
so that the scrub roller is NOT causing the support roller to rotate.
b
Each adjusting screw is then adjusted clockwise until the Support Roller
starts to rotate. Once the support roller has started to rotate the adjusting
screw must be adjusted anti-clockwise until the support roller just stops
rotating. This procedure is repeated for all four adjusting screws.
c
Procedure described for "b" is then repeated in order to ensure accurate
"base point".
• Adjust the final scrub roller pressure as follows:
Plush cover
roller
$
Adjust roller down to just before touch point
and then turn the screws ¼ turn clockwise.
Please do never exceed ½ of a turn clockwise as this may potentially cause
plate jam in the WASH section.
Bristle brush The scrub roller pressure is then finally defined by
roller
adjusting each of the four adjusting screws ½ of a
turn clockwise.
$
Please do never exceed 1 of a turn clockwise as this may potentially cause
plate jam in WASH section.
Roller reassembling
Replace the roller assemblies in the tank.
Once the rollers are replaced and no further adjustments are necessary, repeat the
"Preparation for Processing" section of this manual to check the correct transport of the
plate through the processor before use.
The overall height of the drive/gum rollers and scrub roller is determined by the slot
depth in the tank side walls and is therefore not adjustable.
0906
Service Manual, Plate Processors 85-125
3-13
3-14
Cleaning and Maintenance
Maintenance
Chain maintenance
Regular chain maintenance is important if maximum life is to be achieved.
The following maintenance schedule is suggested:
After processing 400 hours/6,500 m2
... whatever comes first:
• Check chain adjustment and rectify if necessary.
After processing 2,500 hours/80,000 m2
... whatever comes first:
• Carry out above check
• Check for wear on side plates of the chain link.
• Check for chain elongation
• Check cleanliness of components.
• Remove any accumulations of dirt or foreign materials.
• Check for shaft and sprockets alignment.
• Check for wear on sprockets.
• Check the conditions of the lubricant.
Lubrication:
Chain drive should be protected against dirt and moisture and be lubricated with
good quality, non-detergent petroleum based oil. A periodic change of oil is desirable.
$
Heavy oils and greases are generally too stiff to enter the chain working
surfaces and should NOT be used.
A multi grade SAE 20/50 oil would be suitable.
Care must be taken to ensure that the lubricant reaches the bearing area of the chain.
This can be done by directing the oil into the clearances between the inner and outer
link plates, preferably at the point where the chain enters the sprocket on the bottom
strand. Please see below:
T31682
Service Manual - Plate Processors 85-125
0845
Cleaning and Maintenance
Maintenance
Idler sleeve bearings maintenance
Once a year or for every 1,000 hours the idler sleeve bearings have to be lubricated as
show on the illustation below. Recommeded oil type: Mineral Oil to ISO VG (SAF30).
$
Normally self-lubricating bearings are considered maintenance free, however,
we recommend a drop of mineral oil to be applied to each bearing on an
annual basis.
T31845
The illustation below shows the idler sleeve bearings to be lubricated.
A
G
D
D
H
I
D
D
G
D
D
C
B
C
F
C
E
C
T31846
B
0906
C
H
I
Service Manual, Plate Processors 85-125
3-15
3-16
Cleaning and Maintenance
Maintenance
Chain adjustment procedure
Follow the procedure below when chain adjustment is needed.
1. Total view - Processor 85:
Refer to the steps described later and indicated in the drawing below.
Step 3
Step 6
Step 4
T31683-1
Step 5
Total view - Processor 125-150-165:
Refer to the steps described later and indicated in the drawing below.
Step 3
Step 6
Step 4
T31683-1
Step 5
Service Manual - Plate Processors 85-125
0906
Cleaning and Maintenance
Maintenance
2. Main motor and chain motor:
• Dismount the cover (a).
Loosen the screws holding the motor (b).
• Adjust motors sideways position on eccentric (c) in order to adjust chain slack.
Slack should be 8 mm.
• Tighten screws (b) and mount the cover (a).
b
a
c
3 Final chain:
• Loosen the big sprocket (d) from the
back side of the drive plate.
• Adjust the sprocket sideways in the
slot in order to adjust the chain slack.
Slack should be 8 mm.
• Fasten sprocket.
4 Main chain:
• Loosen sprocket (e) on drive plate
backside. Loosen lock nut.
• Adjust chain tension on adjustment
screw (f). Chain tension must be
between 10° and 15° measured on
tension scale on lower chain tensioner
(g).
• Fasten lock nut and fasten sprocket.
0906
c
8 mm
d
T31683-4
e
f
e
T31683-5
g
Service Manual, Plate Processors 85-125
3-17
3-18
Cleaning and Maintenance
Maintenance
5 Scrub chain:
• Adjust the chain tensioner (h) until
the notch is aligned with thread M5
(i). Chain tension must be between
10° and 22.5°.
• Mount the lock screw and fasten the
chain tensioner.
Position of scrub chain tensioner may
vary from one processor model to
another but tensioning method is the
same.
6 Motors and drive plate:
• Motors must be aligned with the
drive plate when the chains have been
tightened.
• Align the motors with the drive plate
by turning the screws (j) until motors
are aligned with drive plate.
Service Manual - Plate Processors 85-125
i
h
T31683-6
j
T31683-7
j
0906
Cleaning and Maintenance
Maintenance
How to check for potential chain wear
2
The below guides line should be followed after processing 2,500 hours/80,000 m of
plates.
Measure the length of the chain between the given number (see latter illustrations) of
pitches.
Measurement point
Measure between two given numbers of pitches
0905
Service Manual, Plate Processors 85-125
3-19
3-20
Cleaning and Maintenance
Maintenance
Control the length
• Control the length of the chain to measure the extension of the chain.
2
• This needs to be done each year or after 80,000 m plates.
• Measure the chain extension between the given numbers of pitches.
• See the recommendation under each drawing later in this chapter.
• If the chain is over the given maximum length between the given numbers of
pitches, it is time for chancing.
"
Please be aware that in case either the chain or the gears are worn out, both
chain and gears have to be replaced.
Chain Kit Scrub drives 85
Chain Kit Scrub drives 125
26 pitches
New = 248 mm
Used = > 252 mm
Service Manual - Plate Processors 85-125
26 pitches
New = 248 mm
Used = > 252 mm
0905
Cleaning and Maintenance
Maintenance
Chain Kit Roller drives 85
59 pitches
New = 562 mm
Used = > 570 mm
Chain Kit Roller drives 125
43 pitches
New = 409 mm
Used = > 415 mm
0905
Service Manual, Plate Processors 85-125
3-21
3-22
Cleaning and Maintenance
Maintenance
Chain Kit Roller/Scrub motor 85
22 pitches
New = 210 mm
Used = > 213 mm
26 pitches
New = 248 mm
Used = > 252 mm
Chain Kit Roller/Scrub motor 125
22 pitches
New = 210 mm
Used = > 213 mm
26 pitches
New = 248 mm
Used = > 252 mm
Changing roller bearing
• All the roller bearings need to be changed after 2,500 production hours or 80,000 m2
plate what ever coming first.
• To secure the roller drive stability it is necessary to change the complete bottom part
of the bearing and not just the inner bearing part.
Service Manual - Plate Processors 85-125
0905
Cleaning and Maintenance
Maintenance
Roller bearing kit 85 - 125
Item
Specification
Quantity
1
MILLED, BEARING, ROLLER, D54
2
BEARING, TURCITE L=50 MM
10*/12
3
BEARING, TURCITE L=45 MM
2*
4
BEARING, TURCITE “A” D20.15 / D25
12
2
* models 85 only
Kit picture
1
2
4
3
Roller bearing kit 85 - 125
• 1. Drain the processor from chemistry and water.
• 2. Take all the transport rollers, plush scrub roller
and segment roller out of the processor. See
illustration opposite.
0905
Service Manual, Plate Processors 85-125
3-23
3-24
Cleaning and Maintenance
Maintenance
• 3. Remove the complete roller bearings and
disassemble the bearings, as it is shown in the
illustration opposite. Mount the new bottom part
of the bearing in where the new “Turcite” bearing
is mounted together with the old top part of the
bearing.
• 4. The bottom part of the roller bearing at the roller pair in the gum section is 5 mm
shorter that the rest of the bearings. Be sure that they are mounted in the right
position again. (Valid only for 85 model.)
•
• 5. Remove the tubular pin (item 1 in the
illustration) from the top roller and then remove
the “turcite” bearing (item 2). Use a 6 mm
mandrel to drive out the pin.
1
2
• 6. Mount the new “turcite” bearing (item 2) part number
Press the tubular pin (item 1) back again and be sure
that the pin is centred in shaft, and the slot must be
point opposite the shaft end.
SLOT
1
2
• 7. Mount the complete roller bearings again at each roller
pair. See bullet no 4 regarding the gum rolle\r bearing.
(Valid only for 85 model.)
8. Adjust the transport roller pressure according to
the instruction in the service manual. See page 3.15.
9
• 9. Mount the new milled bearing (item 10) part
number at the segment roller in drier section.
(see bullet no 5 and 6 regarding the tubular pin item 9).
10
• 10. Fill up the processor again and start up the processor.
• 11. Adjust the plush scrub roller according to the service manual. See page 3.16.
Service Manual - Plate Processors 85-125
0905
Trouble shooting
General
Part 4: Trouble shooting
General
If the processor does not work properly, refer to the following pages to find the
paragraph that comes closest to your problem.
The trouble shooting guide is divided into 2 sections:
a. Problems with the processor
b. Problems with processed material
For information about alarm messages see the "Control Panel" manual.
For cleaning and maintenance subjects see the processor user manual.
Use the "Test functions" parameters on the control panel to test individual
components. See the "Software Service Information" manual.
The electrical diagrams are located in Appendix A.
"
To change a fuse, switch off all power to the machine first.
Always ensure that the new fuse is of the correct rating according to the
diagram.
WARNING!
When performing any service, maintenance, calibration, or trouble shooting
etc. it may be necessary to override the function of the processor’s
interlock switches.
In these cases please be aware, that the processor’s JOG-function is still
active, making the drive system run idle at intervals.
There will be NO advice when the JOG function starts.
0906
Service Manual, Plate Processors 85-125
4-1
4-2
Trouble shooting
Before starting trouble shooting
Before starting trouble shooting
IMPORTANT!
Plates and chemicals are very sensitive materials and correct storage is vital to obtain a
satisfactory production result. Incorrect storage may very well result in unsatisfactory
processing quality etc.
Contact your local supplier for information about storage requirements for plates and
chemicals.
Before making adjustments of the equipment make sure that incorrect storage of
plates and chemicals can be excluded.
Problems with the processor
SYMPTOM
PROBABLE CAUSE
REMEDY
NO FUNCTION ACTIVE
• Mains switch turned off or
power cable not connected
to main power outlet.
• Fuse(s) blown.
• Connect cable to main
power outlet and/or turn
main switch on.
• Replace fuse.
PROCESSOR CANNOT
INITIALIZE
• Configuration error.
(If main power has been
cut off temporarily the
processor switches to off
mode - green led flashes).
• Defective PCB.
• Cables not properly
connected.
• Reload software.
MACHINE WILL NOT
START UP
• MMU-PCB defective.
• Replace defective part.
MACHINE DOES NOT
START WHEN A PLATE
IS INSERTED
• Input sensor (s) defective.
• Replace defective sensor.
• Water tap closed.
NO WASH WATER
• Water solenoid valve
ALTHOUGH MACHINE
defective.
IS IN “PROCESS” MODE.
• Water solenoid valve filter
clogged.
• Processor with filter: Filter
valve closed.
• Processor with level
sensor: Level sensor in
wash dirty or defective.
• Electronics defective.
Service Manual - Plate Processors 85-125
• Replace PCB.
• Check cables and make
proper connections.
• Open water tap.
• Replace valve.
• Clean filter.
• Open valve.
• Check sensors and clean/replace whatever is
necessary.
Replace defective
electronics.
0906
Trouble shooting
Problems with the processor
DRYER BLOWER WORK, • Fuse(s) blown.
• Temperature sensor
HEATER DOES NOT
defective.
• Heating element defective.
• Electronics defective.
0906
• Replace fuse.
• Replace temperature
sensor.
• Replace heating element.
• Replace defective
electronics.
DRYER BLOWER DOES
NOT
WORK.
• Fuse(s) blown.
• Blower defective.
• Electronics defective.
• Replace fuse.
• Replace blower.
• Replace defective
electronics.
NO GUM ALTHOUGH
MACHINE IS IN
“PROCESS”
MODE.
• Gum container empty.
• Gum hose blocked.
• Pump valves blocked or
defective.
• Pump defective.
• Fuse(s) blown.
• Electronics defective.
•
•
•
•
•
•
GUM PUMP RUNS
BUT NO FINISHER.
(NO ALARMS)
• Gum hose blocked.
• Pump valves blocked or
defective.
• Clean hose.
• Clean or replace valve.
DEVELOPER
REPLENISHMENT
PUMP DOES NOT
WORK.
• Fuse(s) blown.
• Pump defective.
• Electronics defective.
• Replace fuse.
• Replace pump.
• Replace defective
electronics.
DEVELOPER
REPLENISHMENT
PUMP RUNS BUT NO
REPLENISHMENT.
• Clean hose.
• Replenishment hose
blocked.
• Clean or replace valves.
• Pump valves blocked or
defective.
• Replenish container empty. • Refill container.
REPLENISHMENT
SYSTEM
DOES NOT WORK
ALTHOUGH
THE MACHINE IS IN
”PROCESS” MODE.
• Replenishment parameters
settings not correct.
• Electronics defective.
• Make correct settings.
NO DEVELOPER
CIRCULATION
• Replenish container empty.
• Fuse(s) blown.
• Processors with filter:
Filter clogged.
• Processors with filter:
Filter valve closed.
• Developer circulation
pump defective.
• Fill replenish container.
• Replace fuse.
• Replace filter insert.
Refill container.
Clean hose.
Clean or replace valve.
Replace pump.
Replace fuse.
Replace defective
electronics.
• Replace defective
electronics.
• Open valve.
• Replace pump.
Service Manual, Plate Processors 85-125
4-3
4-4
Trouble shooting
Problems with processed material
NO WATER
CIRCULATION.
• Pump defective or clogged. • Clean and/or repair
pump.
• Replace filters.
• Water filter clogged.
• Clean spray bar.
• Water spray bar clogged.
See Part 3.
• Replace fuse.
• Fuse blown.
• Level sensor in wash dirty • Check sensor and clean/replace whatever is
or defective.
necessary.
ROLLER DRIVE MOTOR
RUNS,
BUT NO PLATE
TRANSPORT.
• Drive gears and/or worms
defective.
• Check all gears and worms
gears on rollers, and make
sure they move freely.
Replace any defective part.
Problems with processed material
SYMPTOM
PROBABLE CAUSE
REMEDY
PLATE IS NOT
COMPLETELY
DRY
• Dryer temperature is set
too low.
• Gum section applying to
much gum.
• Dryer section is
malfunctioning.
• Set dryer temperature a
little higher.
• Check gum section.
• Check dryer section.
PLATE HAS STRIPES
LENGTHWISE OR CROSSWISE
• Defective or dirty rollers or • Take rollers and/or guides
out, inspect and wash them.
guides.
Rollers with dents or other
marks must be changed.
• Clean the spray tubes.
• Wash spray tubes clogged.
See Part 3.
WASHING NOT
SUFFICIENT
• Spray tube clogged.
• Brush not turning.
• Brush pressure not
sufficient.
• Water circulation pump
does not run.
• Rollers dirty in wash
section.
• See earlier in this chapter.
Clean spray tube.
• Check the brush and fix
the problem.
• Adjust brush pressure.
• See "Cleaning of the
pumps" in Part 4.
• Clean rollers.
• Refill container.
• Take rollers out and clean
• Gum rollers dirty.
them.
• Gum distributing roller not • Correct the placement of
the roller.
in place.
• Gum pump clogged.
• Take pump apart and
clean valves.
PLATE HAS AN UNEVEN • Gum container nearly
empty.
GUM
Service Manual - Plate Processors 85-125
0906
Spare parts
General
Part 5: Spare parts
General
Spare parts kit
A small kit consisting of the most needed spare parts is delivered with the processor.
For further need of spare parts please refer to the spare part lists in this chapter with
iso-metric drawings, descriptions and part numbers.
Ordering spare parts
When ordering spare parts:
Please state carefully the spare part number, the specification and the number of
items wanted.
Special spare parts
Some of the spare parts (covers, panels etc.) are available in different colors. In these
cases please refer to Appendix A “Additional spare parts” for the correct numbers for
your specific processor.
PCB's and software
IMPORTANT!
All spare part PCB's with software proms will be delivered without software installed.
Contact the processor supplier for information about software.
The Service Technician must download software from a CD.
See "Electrical" in this chapter for Software CD spare part number.
Instructions for downloading and upgrading software are stored on the software CD.
0906
Service Manual, Plate Processors 85-125
5-1
5-2
Spare parts
1
4
3
2
29
5
9
10
11
6
15
7
20
27
14
24 26
28
16
22
25
12
17
12
12
13
8
19
23
T8574
PANELS
Service Manual - Plate Processors 85-125
0906
Spare parts
Panels
Panels
Pos.
85
125
1
10026005
10024856
2
35362
35362
3
45764
4
21041091
Specification
COVER, TOP, COMPLETE W. SPRING
HANDLE
SPRING,GAS 200N
21108780
SPRING, GAS 500N D8/D19
21041091
ACTUATOR, SWITCH, SAFETY
SEE APPENDIX A
5
6
10031354
10031354
SENSOR, OPTO, 60MM, CABLE, COMPLETE
7
10038499
10038496
PANEL ,SIDE ,FRAME ,RIGHT
8
10038501
10038497
PANEL, SIDE, FRAME, LEFT
9
10030464
10032426
COVER, PLUMB, RH
10
10030238
10032427
COVER, DRIVE, LH,
11
10039870
10039870
DISPLAY, COMPLETE
12
10037729
10037729
BLACK, TAPE, 1.5", VELCRO, LOOP, LONG
SEE APPENDIX A
13
14
21839033
21839033
TUBE, SPACING, LONG
15
10031346
10031346
BRACKET, SENSOR, REAR
16
10040558
10040558
SWITCH, EMERGENCY STOP
17
21080333
21080333
DISC, YELLOW, EMERGENCY STOP, D70
19
10040560
10040560
CABLE, EMERGENCY STOP
20
10040092
10039978
PANEL, FRONT
22
21113212
21113172
FINGER, GUARD
23
10021826
10021826
COVER, SWITCH, LID, COMPLETE
24
35598
35598
25
0180202
0180202
26
10051708
10051708
TUBE, SPACING
27
21113708
21113708
SUPPORT, ROLLER, SHAFT
28
21113165
21113149
ROLLER, ASSY, INFEED, COMPLETE
29
10040089
10040052
PANEL, REAR
18
21
0906
CIRCLIP, D14, A2, DIN 471
GUIDE, SILICONE D25 INCL.BUSHING
Service Manual, Plate Processors 85-125
5-3
5-4
Spare parts
13
8
12
11
7
2
3
14
1
4
9
6
5
15
10
T8575
STAND
Service Manual - Plate Processors 85-125
0906
Spare parts
Stand
Stand
Pos.
85
125
Specification
CASTOR, SWIVEL
1
21050957
21050957
2
35933
35933
WASHER D13/24X2, 5 A4
3
35122
35122
NUT M12 HE 4
4
21050996
21050996
5
15078
15078
WASHER D17/30X3 4
6
15435
15435
NUT M16 HE 4
7
21050207
21050207
CLIP, SPRING, POLY, COAT
8
21060339
21060339
BRASS, HOSE, TAIL, 3/4", BSPx1/2"
9
10025109
10022931
PANEL, REAR, BASE
10
10025768
10022927
PANEL, FRONT, BASE
11
21050039
21050039
SPRAY GUN, NOZZLE
12
0011361
0011361
13
10017951
10017951
14
15427
15427
15
21114285
21114285
FOOT, STANDARD 135 HIGH, 16MM THREAD
FITTING, VALVE, BALL 1/2" MA/FE
MANIFOLD, MAINS WATER, COMPLETE
NUT M12 HE TH 4
JACKING BLOCK, 110 MM DIA. X 80 MM HIGH
NOT ALL MODELS
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-5
5-6
Spare parts
5
2
4
7
5
4
7
1
6
3
T8576
FEED TABLE
Service Manual - Plate Processors 85-125
0906
Spare parts
Feed, table
Feed, table
Pos.
85
1
2
21114758
125
Specification
21114763
TABLE, INPUT, LARGE, 1000 MM
21113957
TABLE, INPUT, 400 MM
21113399
TABLE, INPUT, 300MM
3
21050972
21050972
CLIP 1/4", RETAINING, GEAR
4
21110018
21110018
BUFFER, SKIFFY 049 0800 11407
5
22934224
22934224
LID, STOP
21800144
STAY, TABLE, INPUT
21070166
SCREW, M5X6, HE, SO, CH, DIN912
6
7
21070166
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0906
Service Manual, Plate Processors 85-125
5-7
5-8
Spare parts
2
3
1
4
5
5
T8589
DELIVERY TABLE
Service Manual - Plate Processors 85-125
0906
Spare parts
Delivery, table
Delivery, table
Pos.
85
125
Specification
1
21107631
TABLE, TOP, DELIVERY
2
10021577
FOAM, STRIP, 15x6
3
21107633
TABLE, DELIVERY, STOP
4
21107632
LEG, TABLE, DELIVERY
5
21020129
SILICONE, RED, 1.5MM X 50MM, ROLL
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-9
5-10
Spare parts
6
A
H
D
G
D
D
C
B
C
D
D
G
D
C
C
C
C
E
F
C
C
21
21
20
1
5
4
2
3
2
8
8
7
9
10
A
8
C
B
8
18
11
19
8
8
12
8
13
16
16
8
D
8
E
F
18
14
15
19
G
8
H
T8577
DRIVE PLATE (CD)
Service Manual - Plate Processors 85-125
0906
Spare parts
Drive plate (CD 125)
Drive plate (CD 125)
Pos.
125
Specification
1
21108632
FINAL DRIVE CHAIN, 125/150, 53 PITCHES
2
22602316
LINK, CHAIN, No.26, 3/8"x7/32 SIMPLEX"
3
10022028
CHAIN, MAIN, CD, 369 PITCHES
4
10021666
CHAIN, MOTOR SCRUB, 73 PITCHES
5
10021662
CHAIN, MOTOR, MAIN, 93 PITCHES
6
10032141
CHAIN, SINGLE/TWIN SCRUB, 123 PITCHES
7
10017451
SPROCKET, 11T
8
21050120
BEARING 22 SFT 3/4"
9
21101816
SPROCKET, 21T DUPLEX, CONCENTRIC
10
10021642
IDLER, MAIN, DRIVE, 19Z
11
10016630
DRIVE, SHAFT, ASSY, 19Z
12
21050094
DRIVE, SHAFT, ASSY, 19Z
13
21050091
SCRUB, SHAFT, ASSY, 19Z
14
10016631
SCRUB, SHAFT, ASSY, 19Z
15
10021661
IDLER, SCRUB, DRIVE, 19Z
16
21050089
SPROCKET, 19Z 06B-1, M8 BORE
18
10025418
SHAFT, LOCK, CLUTCH
19
10025802
BRACKET, LOCK, CLUTCH
20
10025415
CHAIN, TENSIONER, SE11, SCRUBCHAIN, COMPLETE
21
10025416
CHAIN, TENSIONER, SE11, DRIVECHAIN, COMPLETE
17
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-11
5-12
Spare parts
2
12
8
11
17
4
1
3
16
13
14
15
9
6
10
7
5
5
7
T8578
CHAIN DRIVE PLATE (CD)
Service Manual - Plate Processors 85-125
0906
Spare parts
Chain drive plate (CD 125)
Chain drive plate (CD 125)
Pos.
125
Specification
1
35113 SCREW, M8X16 HE SO CP 4
2
35114 SCREW, M8X20 HE SO CP 4
3
21113578 SPROCKET, 23Z 06B-1,15 MM BORE
4
10024646 MOTOR, PARVALUX, PM6D LIS, 9 RPM
5
10021315 SPROCKET, CHAIN, TENSIONER, KS06(1)15-10
6
10025415 TENSIONER, CHAIN, SE11, SCRUB, COMPLETE
7
10025416 TENSIONER, CHAIN, SE11, DRIVE, COMPLETE
8
10022306 SPROCKET, 36TX3/8"P, 15 MM BORE W. KEY
9
10024291 CLUTCH, CASE, SCRUB
10
10026003 SPRING, COMPRESSION, DI23X1.75X40.4
11
10022224 CLUTCH, CASE, DRIVE
12
10024649 MOTOR, SD13 LIS, WIRED
13
10038304 BLOCK, CHAIN, TENSIONER
14
15
16
17
1516 NUT M8 HE THIN 4
5111X086000 SET SCREW M8 X 60 DIN 933
5234 SCREW M6X20
10037749 SPACER, CLUTCH, DRIVE
18
19
20
21
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-13
5-14
Spare parts
6
G
D
D
H
D
D
A
G
C
B
C
D
G
C
E
F
21
C
C
21
20
1
5
4
3
2
2
8
8
7
9
10
A
8
C
B
8
18
11
19
8
8
12
8
13
17
17
8
D
8
E
F
18
14
16
19
G
8
H
T8577
DRIVE PLATE (DOUBLE SCRUB)
Service Manual - Plate Processors 85-125
0906
Spare parts
Drive plate (double scrub 85)
Drive plate (double scrub 85)
Pos.
85
Specification
1
10032142
CHAIN, FINAL DRIVE, 57 PITCHES
2
22602316
LINK, CHAIN, No.26,3/8"x7/32 SIMPLEX"
3
10023774
CHAIN, MAIN, 275 PITCHES
4
10024015
CHAIN, MAIN SCRUB, 73 PITCHES
5
10024014
CHAIN, MOTOR MAIN, 73 PITCHES
6
10023772
CHAIN, DOUBLE SCRUB, 119 PITCHES
7
10032146
SCRUB, SHAFT, ASSY, 17Z
8
21050120
BEARING 22 SFT 3/4"
9
21101816
SPROCKET, 21T DUPLEX, CONCENTRIC
10
10021642
IDLER, MAIN, DRIVE, 19Z
11
10016630
DRIVE, SHAFT, ASSY, 19Z
12
21050094
DRIVE, SHAFT, ASSY, 19Z
13
21050091
SCRUB, SHAFT, ASSY, 19Z
14
10016631
SCRUB, SHAFT, ASSY, 19Z
16
10021661
IDLER, SCRUB, DRIVE, 19Z
17
21050089
SPROCKET, 19Z 06B-1, M8 BORE
18
10025418
SHAFT, LOCK, CLUTCH
19
10025802
BRACKET, LOCK, CLUTCH
20
10025415
CHAIN, TENSIONER, SE11, SCRUBCHAIN, COMPLETE
21
10025416
CHAIN, TENSIONER, SE11, DRIVECHAIN, COMPLETE
15
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-15
5-16
Spare parts
2
12
3
11
17
4
8
1
9
16
13
10
6
14
15
5 7 5
7
T8578
CHAIN DRIVE PLATE (DOUBLE SCRUB)
Service Manual - Plate Processors 85-125
0906
Spare parts
Chain drive plate (double scrub 85)
Chain drive plate (double scrub 85)
Pos.
85
Specification
1
35113
SCREW, M8X16 HE SO CP 4
2
35114
SCREW, M8X20 HE SO CP 4
3
10022306
SPROCKET, 36TX3/8"P, 15 MM BORE W. KEY
4
10024646
MOTOR, PARVALUX, PM6D LIS, 9 RPM
5
10021315
SPROCKET, CHAIN, TENSIONER, KS06(1)15-10
6
10025415
TENSIONER, CHAIN, SE11, SCRUB, COMPLETE
7
10025416
TENSIONER, CHAIN, SE11, DRIVE, COMPLETE
8
21113578
SPROCKET, 23Z 06B-1,15 MM BORE
9
10024291
CLUTCH, CASE, SCRUB
10
10026003
SPRING, COMPRESSION, DI23X1.75X40.4
11
10022224
CLUTCH, CASE, DRIVE
12
10024649
MOTOR, SD13 LIS, WIRED
13
10038304
BLOCK, CHAIN, TENSIONER
14
1516
NUT M8 HE THIN 4 439
15 5111X086000
SET SCREW M8 X 60 DIN 933
16
5234
SCREW M6X20
17
10037749
SPACER, CLUTCH, DRIVE
18
19
20
21
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-17
5-18
Spare parts
12
13
9
10
11
24
7
28
15
25
26
only 125
10
1
14
3
2
6
28
24
16
20
18
28
17
5
28
4
22
24
only 85
8
27
7
21
23
19
T8579
GROUP FILTER DEV AC-5P
Service Manual - Plate Processors 85-125
0906
Spare parts
Group filter dev ac-5c
Group filter dev ac-5c
Pos.
85
125
Specification
1
10031098
21109444
AC-5C, PUMP, WIRED ASSY, ENCAP., IMPELLER
2
10035422
10035423
CONNECTOR, FILTER/PUMP
3
21114286
FITTING, HOSETAIL, 3/4"BSP x 3/4", MODIFIED
21060057
4
22080199
HOSE ADAPTOR 3/4" 90 DEG
FTG ADAPTOR 3/4 X 3/4 M
22086216
FITTING, REDUCER, 1"BSP M X3/4"BSP M
5
22070447
22070447
HOSE CHEM EPDM 3/4 IN
6
10048114
10048114
BALL, VALVE, 3/4"BSP, 3WAY, MODIFIED
7
21060040
21060040
ADAPTOR HOSE, PP 3/4"X3/4"
8
21112093
21112093
FIT, ELBOW, 3/4"BSP M/F, 10MM THREAD
9
57727
57727
FILTER, INSERT, 9 7/8", 150 MIC, REUSE
10
35385
35385
O-RING, D19.3X2.4, FPM
11
21792259
21792259
TUBE, INNER, FILTER, 10"
12
21110139
21110139
LABEL, FILTER, TOP
13
10017804
10017804
LID, FILTER, COMPLETE
14
10035355
10035355
FILTER, HOUSING, 10"
15
21110489
21110489
O-RING, 77MMX3MM, VITON, SHORE 70
16
22085147
22085147
FITTING, ELBOW, 1/2" BSP, 3/4" HOSE
17
15847
15847
18
21060186
21060186
FITTING, PLUG, 1/4"BSP, PP
19
10031290
10031290
VALVE, 3/4" BSP, FITTING
20
21060422
21060422
FITTING, HOSETAIL, 1/4" BSP x 10MM
21
5313
5313
22
10030528
10030528
HOSE, SILICONE, D10/D14
23
21060150
21060150
VALVE, FP 226-8B-8B-F, SPE 5741890
24
21060674
21060674
HOSE, BRAIDED, 3/4", RED
25
-
22086380
VALVE 3/4BSP(FM) - PP
26
-
21114286
FITTING, HOSETAIL, 3/4"BSP x 3/4", MODIFIED
27
21792146
21792146
BRACKET, FILTER DRAIN VALVE, AC3C
28
6323
6323
0906
CLAMP, HOSE D12.0-13.7
CLAMP, HOSE D13.7-15.3 PL SNP8
CLAMP, HOSE D13-27
Service Manual, Plate Processors 85-125
5-19
Spare parts
5-20
48
49
50
42
41
39
46
53
47
45
10
44
11
39
25
18
26
25
22
51
31
51
39
37
12
27
30
43
2
29
28
7
19
39
17
39
3
23
32
26
26
26
6
52
5
29
36
35
25
21
29
8
7
25
26
32
9
2
13
34
35
17
17
14
25
39
20
14
34
20
15
53
14
33
16
53
14
20
53
40
T8580
PUMP / CIRCULATION
Service Manual - Plate Processors 85-125
0906
Spare parts
Pump / circulation
Pump / circulation
Pos.
85
125
Specification
1
2
22085504
22085504
FTG, HOSETAIL, 3/4"BSP X 25, PP
3
10046848
10046848
VALVE, BALL, 2 WAY, 3/4" 90'ANGLE
5
10026036
10026036
BRACKET, PUMPS AND TAPS, W/LABEL
6
10031094
10031094
PUMP, OSC, GUM, COMPLETE
7
21060040
21060040
ADAPTOR, HOSE, PP 3/4"X3/4"
8
22085087
22085087
FITTING, ELBOW, 1/2" BSPx1/2" HOSE
9
10022908
10022908
PUMP, AD 550, WITH PLUG,
10
10031426
10031426
CAP, SEAL, MH57, M12
11
10032143
10032418
DRAIN, MANIFOLD
12
21060057
21060057
ADAPTOR, HOSE, 3/4" 90 DEG
13
22085528
22085528
FITTING, ELBOW 90, 3/4"BSPx25 HOSE
14
21060678
21060678
HOSE, BRAIDED, 1", RED
15
21060690
21060690
FITTING, TEE, HOSE, 25MM, BARB
16
21060685
21060685
FITTING, TEE, HOSE, 25MM, BARB
17
6062
6062
18
22085544
22085544
HOSE WIRE REINF PVC 10ID
19
21109550
21109550
VALVE, SOLENOID, TWIN, SDT 180 ,24V,DC
20
21060670
21060670
HOSE, BRAIDED, 1/2", RED
21
10032370
10032370
DRAIN, MANIFOLD, COMPLETE
22
21107092
21107092
PUMP, BELLOWS, DEV, M8, GRI, EPDM, COMPLETE
23
10032366
10032366
VALVE, BALL, 3-WAY, 1-1/2", BSP, COMPLETE
25
6332
6332
CLAMP, HOSE D09-16
26
6323
6323
CLAMP, HOSE D13-2790
27
10026012
10026012
BRACKET, VALVE
28
21240223
21154228
PIPE, DRAIN, 355 LG (14")
29
21060674
21060674
HOSE, BRAIDED, 3/4", RED
30
10034866
10034866
HOSE, SILICONE, D10/D17
4
CLAMP, HOSE D18-38
24
0906
Service Manual, Plate Processors 85-125
5-21
Spare parts
5-22
48
49
50
42
41
39
46
53
47
45
10
44
11
39
25
18
26
25
22
51
31
51
39
37
12
27
30
43
2
29
28
7
19
39
17
39
3
23
32
26
26
26
6
52
5
29
36
35
25
21
29
8
7
25
26
32
9
2
13
34
35
17
17
14
25
39
20
14
34
20
15
53
14
33
16
53
14
20
53
40
T8580
PUMP / CIRCULATION
Service Manual - Plate Processors 85-125
0906
Spare parts
Pump / circulation
Pump / circulation
Pos.
85
125
Specification
31
10018312
10018312
FTTTING, WASTE, WASH, COMPLETE
32
5371
5371
33
10040880
10040880
SINGLE, CHECK, VALVE, 1/2" HOSE
34
10017014
10017014
SUCTION, SENSOR, 2-PIN
35
26138
26138
36
21060239
21060239
39
6019
6019
40
21060176
21060176
TUBE, REPLENISH, BOTTLE, 1/2" DIA
41
21060128
21060128
HOSE, ADAPTOR, FEMALE, 3/4"BSP, TO, 13
42
45592
45592
O-RING, D15.54x2.62, EPDM
43
15862
15862
CLAMP, HOSE D16.8-18.4 SNP12
44
21060679
21060679
45
6080
6080
46
21060671
21060671
HOSE, BRAIDED, 1/2" BLUE
47
21060176
21060176
TUBE, REPLENISH, BOTTLE, 1/2" DIA
48
10041041
10041042
TUBE, SPRAY, NOZZLE, GUM
49
10036016
10036016
FLOWREGULATOR, GUM
50
21059084
21059084
O-RING, D12.29X3.53
51
6341
6341
HOSE, D10/D14, PVC, RED, PER METER
52
6342
6342
HOSE, D10/D14, PVC, BLUE, PER METER
53
15510
15510
CABLE-TIE 150X3.5 T30R
HOSE, SPIRAL D25/30
HOSE Y, 3/4"
37
38
CLAMP, HOSE, D8-22
HOSE, BRAIDED, 1", BLUE
HOSE 1/2", REINFORCED (PER M)
CLAMP, HOSE D11-18MM
54
55
56
57
58
59
60
0906
Service Manual, Plate Processors 85-125
5-23
5-24
Spare parts
3
2
1
7
7
4
5
6
8
11
9
2
4
5
23
22
17
10
18
33
3
14
12
13 12
13
16
13
19
20
15
22
25
24
23
21
31
30
20
27
32
26
19 28
29
T8581
TANK BASE
Service Manual - Plate Processors 85-125
0906
Spare parts
Tank base
Tank base
Pos.
85
125
Specification
1
21116265
PLATE, GUIDE, COMPLETE
2
5124
3
21050028
FINAL DRIVE COLLAR 1/2"
4
21655209
BLOCK, SPRAYBAR, END
5
21153206
SUPPORT, BLOCK
SCREW M5X6 HE SO CP
6
21153150
21154132
TUBE, CHILLER
7
21040073
21040073
CABLE GLANDS, M20, 8-13MM
8
21060178
21060178
BSP HEX PLUG 3/4"
9
21253216
21253216
MANIFOLD, DISTRIBUTION, BLOCK
10
10014671
10014671
FITTING, ELBOW, 3/4"RG(BSP), 1/2" HOSE
11
21112247
21112247
FITTING, HOSETAIL, 1/2"
12
15510
15510
13
6080
6080
14
10025918
10025918
15
35355
35355
16
10040806
10040806
17
88820
88820
STOPPER, TANK, D12
18
21060191
21060191
PLUG, HEX, 1/2", BSP
19
21106975
21106975
HEATER, TANK, COMPLETE
20
25302
25302
O-RING 19X4 46 6051
21
87520
87520
SENSOR, LEVEL, 90, DEGREE, COMPLETE
22
35386
35386
O-RING D16.3X2.4 FPM
23
10037727
10037727
24
44968
44968
FITTING, BUSHING, ½"RG-D6
25
43724
43724
SENSOR, TEMP NTC (90MM CABLE)
26
10023498
10023498
SENSOR, CONDUCTIVITY, DIGITAL
27
10023497
10023497
WASHER, NITRILE, SENSOR
28
10023496
10023496
NUT, 3/4", BSP, PLASTIC
29
21793104
21793104
BRACKET, TANK, BASE
30
10031354
10031354
SENSOR, OPTO, 60MM, CABLE
0906
CLAMP, HOSE D11-18 MM
HOSE 1/2", REINFORCED, PER METER
STACKPIPE, DRAIN
O-RING D5.0X2.5 EPDM
SWITCH, FLOAT, 15KOHM, COMPLETE
NUT M12 HE 4
Service Manual, Plate Processors 85-125
5-25
5-26
Spare parts
3
2
1
7
7
4
5
6
8
11
9
2
4
5
23
22
17
10
18
33
3
14
12
13 12
13
16
13
19
20
15
22
25
24
23
21
31
30
20
27
32
26
19 28
29
T8581
TANK BASE
Service Manual - Plate Processors 85-125
0906
Spare parts
Tank base
Tank base
Pos.
85
125
Specification
31
10024911
10024911
BRACKET, SENSOR, MOUNTING
32
-
10041028
PLATE, DRIVE, SUPPORT
33
10043228
10043228
PIN, DOWEL, D6h8 X 60
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0906
Service Manual, Plate Processors 85-125
5-27
5-28
Spare parts
1
1
2
2
4
7
3
3
5
11
4
25
12
8
15 16
22
13
18
17
6
19
16
9
10
6
17
16
16
8
25
14
17
24
14
17
22
20
21
9
14
24
14
23
14
21
T8582
GROUP ROLLER
Service Manual - Plate Processors 85-125
0906
Spare parts
Group roller
Group roller
Pos.
85
125
Specification
1
35598
35598
CIRCLIP, D14, A2, DIN 471
2
21114912
21114922
SHAFT, IDLER, LONG
3
21839023
21793020
SHAFT, IDLER, SHORT
4
10042645
10042645
ROLLER, GUIDE, NYLON D25
5
21114911
-
6
10037188
10037189
IDLER, DRIVE, BAR, NYLON, COMPLETE
7
10046059
10046059
BEARING ,ROLLER, D54
8
21050125
21050125
FINAL, DRIVE, WHEEL 3/4", RUBBER
9
10017387
10017387
PIN, TUBULAR D6X45, DIN 1481
10
10017500
10019189
FINAL, DRIVE, BAR, COMPLETE
11
10026001
SHAFT, IDLER, SHORT
GEAR, 2.5M, 19 TEETH, SS, WITH GRUBSCREW
21050172
GEAR, DRIVE, 78 PCD, M3, 26 TEETH
12
10018253
10019286
ROLLER, GUM, W/PIN, UPPER, COMPLETE
13
10018095
21722302
ROLLER, DRIVE, LOWER
14
10019170
10018180
BLOCK, BEARING, QUICK RELEASE, COMPLETE
15
21103503
21103630
ROLLER, SPREADER, GUM
16
10018251
10019284
ROLLER, DRIVE, W/PIN, UPPER, COMPLETE
17
10018089
21250301
ROLLER, DRIVE, LOWER
18
10018252
10019285
ROLLER, BRISTLE, W/PIN, COMPLETE
19
10035958
10035952
ROLLER, SLICK, LOWER
20
21050783
21050783
SPRING, 1/2"X3/4" 0.064
21
10037392
10037392
BEARING, TURCITE "A" D20.35 / D25.33
22
10019179
10019179
BLOCK, BEARING, BRUSH, QUICK, COMPLETE
23
-
54316
24
10037393
10037393
BEARING, TURCITE "A" D20.15 / D25
25
10044377
10018180
BLOCK, BEARING, QUICK RELEASE, COMPLETE
SPRING, D12.6/1.2, L=42
26
27
28
29
0906
Service Manual, Plate Processors 85-125
5-29
5-30
Spare parts
1
15
3
5
15
8
2
16
36
32
33
35
34
24
9
10
12
11
26
3
8
13
4
15
37
23
8
7 16
21
6
25
27
22
20
28
11
18
17
14
19
25
29
30
31
T8584
GROUP DEV KIT CD TWIN-SCRUB
Service Manual - Plate Processors 85-125
0906
Spare parts
Group dev kit cd twin scrub
Group dev kit cd twin scrub
Pos.
125
Specification
1
10025705
LID, DEVELOPER
2
21793302
ROLLER, DEVELOPER, ¥40, TWIN SCRUB
3
21050064
GEAR, 23T, 25 MM BORE, DELRIN
4
10044445
BUSH, LONG, GEARBOX TURCITE
5
10025397
BEARING, BLOCK
6
35434
7
21050123
8
15074
9
10041446
BUSH, SHORT, GEARBOX TURCITE
10
10022037
SHAFT, LONG, GEARBOX
11
10017387
PIN, TUBULAR D6X45, DIN 1481
12
6191
13
21150403
SHAFT, GEARBOX, SHORT
14
21982594
BUSH, RING, TURCITE
15
21982595
BUSH, FLANGE, TURCITE
16
21450218
GEAR BOX, RETAINER (SHORT)
17
10022045
SHAFT, GEAR, DRIVE
18
10022104
CIRCLIP, D12X1.3, A2, DIN6799
19
21050997
GEAR, 26T, ROLLER
20
21050993
GEAR, 41T
21
21050992
BUSH, FLANGE, 52 LONG
22
21073397
GRUB SCREW, M5x16, HE, SO, CP, DIN916
23
21545304
ROLLER, DRIVE, LOWER
24
21545303
ROLLER, DRIVE, UPPER
25
10041447
TURCITE BUSH-SCRUB & RUBBER ROLLERS
26
10026001
GEAR, 2.5M, 19 TEETH, SS, WITH GRUB SCREW
27
10031301
GUIDE, DEV, REAR
28
21112908
GUIDE, FRONT, DEV
29
21050220
RE-ENTRY CAM
30
21153206
SUPPORT, BLOCK
0906
O-RING 13.3x2.4 EPDM
GEAR, 18T, SS, 45, PCD
SCREW M5X10
BUSHING D5/13X6
Service Manual, Plate Processors 85-125
5-31
5-32
Spare parts
1
15
3
5
15
8
2
16
36
32
33
35
34
24
9
10
12
11
26
3
8
13
4
15
37
23
8
7 16
21
6
25
27
22
20
28
11
18
17
14
19
25
29
30
31
T8584
GROUP DEV KIT CD TWIN-SCRUB
Service Manual - Plate Processors 85-125
0906
Spare parts
Group dev kit cd twin scrub
Group dev kit cd twin scrub
Pos.
125
Specification
31
21072912
NO 8 X 1 1/2, S/TAP, PAN, HD, SCREW S/S
32
21585301
ROLLER, DEV EXIT, LAY ON, COMPLETE
NOT ALL MODELS
33
21982567
BLOCK, WEDGE, ROLLER
NOT ALL MODELS
34
21793301
ROLLER, DEVELOPER, D60
35
21112957
SCRUB, COVER
36
10023254
SCRUB, COVER, D60
37
21793220
BLOCK, ARM, ROLLER, SCRUB
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0906
Service Manual, Plate Processors 85-125
5-33
5-34
Spare parts
1
22
12
3
11
14
13
2
15
8
14
10
3
6
5
12
16 16
4
7
4
19
9
20
21
18
4
16
14
10
10
17
T8588
GROUP DEV KIT DOUBLE SCRUB
Service Manual - Plate Processors 85-125
0906
Spare parts
Group dev kit double scrub
Group dev kit double scrub
Pos.
85
Specification
1
10025720
LID, DEVELOPER
2
10025998
ROLLER, DEV EXIT, LAY ON
3
21792220
BLOCK, BEARING, ROLLER
4
21113447
GEAR, 15T, 30 PCD, STAINLESS STEEL
5
5124
6
21792263
SUPPORT, STRIP, DEVELOPER, MESH
7
21153115
PRESSURE, PLATE, SUPPORT (NP)
8
21005120
DEV, ROLLER, ASSY
9
10030126
MESH, DEVELOPER, LONG
10
21153206
SUPPORT, BLOCK
11
15038
NUT M5 KN BK PL
12
6191
BUSHING D5/13X6
13
10030974
SLAVE, BEARING, BLOCK, DRILLED
14
10041444
GEARBOX BUSH, LONG 85 TURCITE
15
21109996
BLOCK, SLAVE, SINGLE, ADJUST
16
10041443
GEARBOX BUSH, SHORT 85 TURCITE
17
21850403
SHAFT SHORT, GEARBOX
18
10022104
CIRCLIP, D12X1.3, A2, DIN6799
19
21109258
BLOCK, GEARBOX, ADJUSTMENT
20
10017387
PIN, TUBULAR D6X45, DIN 1481
21
10023915
SHAFT, GEARBOX, (LONG)
22
10024519
SCRUB, COVER, D35
SCREW M5X6 HE SO CP
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-35
5-36
Spare parts
2
1
3
11
12
2
2
3
3
9
7
10
8
5
6
6
7
8
4
7
8
8
T8583
GROUP TUBE SPRAY WATER GUM
Service Manual - Plate Processors 85-125
0906
Spare parts
Group tube spray water gum
Group tube spray water gum
Pos.
85
125
Specification
1
10035138
10035280
TUBE, GUM
2
21107930
21107930
VALVE, BALL, 1/2 BSP MALE PLUS ONE NUT
3
21107931
21107931
O-RING 13 I/D X 3 WALL EPDM
4
10024865
5
TUBE, WATER, SINGLE
21050028
FINAL, DRIVE COLLAR 1/2
TUBE, SPRAY, WATER, DOUBLE, COMPLETE
6
10020204
21107870
7
5127
5127
8
21801115
21801115
BLOCK, SPRAY BAR, END
9
-
21107871
TUBE, SPRAY, WATER, COMPLETE
10
-
5124
11
10036016
10036016
FLOWREGULATOR,GUM
12
21059084
21059084
O-RING, D12.29X3.53
SCREW, GRUB 5 X 16 MM
SCREW M5X6 HE SO CP
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-37
12
6
7
1
2
8
3
10
4
11
13
5
9
7
6
10
11
T8585
GROUP DRYER
Service Manual - Plate Processors 85-125
0906
Spare parts
Dryer
Dryer
Pos.
85
125
Specification
1
10025859
10025858
COVER, GUARD, AIRTUBE, COMPLETE
2
21839009
10024952
DRYER, TUBE, TOP, COMPLETE
3
10040234
10025864
DRYER, TUBE, BOTTOM, COMPLETE
4
6295
6295
5
26385
26385
6
21835086
21835086
DUCT, DRYER
7
10017818
10017818
HEATER, ELEMENT, COMPLETTE
8
-
10017894
FAN, RIGHT, DRYER
9
10017895
10017895
FAN, LEFT, DRYER
10
35396
35396
11
10023607
10024370
12
6293
6293
13
10040356
10040357
GROMMET D6/9X1.5
SENSOR, TEMP THERMISTOR, PLASTIC
GUARDS, FINGER
COVER, DUCT, DRYER
HANDLE, BLACK
BLACK, TAPE, 30MM, VELCRO, LOOP
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0906
Service Manual, Plate Processors 85-125
5-39
5-40
Spare parts
10
32
11
12
1
14
13
11
30
9
31
10
3
28
29
16
8
17
2
24
18
33
26
27
15
19 22
20
4
5
6
7
25
21
23
ENCLOSURE ELECTRICS
Service Manual - Plate Processors 85-125
T8586
0906
Spare parts
Electrical
Electrical
Pos.
85
125
Specification
1
16414
16414
SWITCH, 194L-16, 66.5X66.5
2
54563
54563
CAPACITOR, 2MF,CA-250, COMPLETE
3
36501
36501
GLAND,CABLE,ST-M 32x1.5
4
36500
36500
LOCKNUT FOR CABLE GLAND M32x1,5
5
10019245
10019245
GUARD, METAL, FAN, (FG-12), 120X120
6
10015202
10015202
BLOWER, COMPLETE
7
10017988
10017988
SHIELD
8
10030625
10030625
GFCI, RELAY, COMPLETE
9
45926
45926
HINGE, SOUTHCO, 96-50-510-50
10
45865
45865
BUSHING, 258-68, D45/50X1.6
11
10007152
10007152
TERMINAL, LOCK, WAGO249-116
12
10007158
10007158
TERMINAL, BLIND, FUSEHOLDER, WAGO, 281-311
13
70158
70158
14
10007154
10007154
TERMINAL, FUSEHOLDER, WAGO, 281-611
15
10033257
10033257
TRANSFORMER, 9.5V/4A+24V/3.5A, 36X108MM
16
10015147
10015147
TRANSFORMER
17
10035096
10035096
PCB, HPU-V, SPAREPART
18
10039871
10039871
PCB, SYSTEM-ON-MODULE, SOM
19
6716
6716
FUSE 2A, 6.3X32 MM S/B
20
6896
6896
FUSE 4A, 6.3X32 MM
21
26508
26508
FUSE 15A SC15
22
53794
53794
COVER, PANEL, FUSE
23
36563
36563
PCB, FUSE, F. SINGLE HPU, W. VARISTOR
24
10019350
10019350
PCB, GNUC-II, MIO
25
10030889
10030889
PCB, FILTER, 2xTRANSFORMER, 4A-PTC-RESISTOR
26
10011111
10011111
FUSE, 5X20MM, 3.15AT
27
10040265
10040265
FUSE, 5X20MM, 0.63AT
28
10040488
10040488
RELAY, MOTOR, OVERLOAD, 0.63-1A
29
10017780
10017780
CAPACITOR, 5uF440V AC
30
10021365
10021365
LOCKING, PIN
0906
FUSE, 4A, 5x20
Service Manual, Plate Processors 85-125
5-41
5-42
Spare parts
10
32
11
12
1
14
13
11
30
9
31
10
3
28
29
16
8
17
2
24
18
33
26
27
15
19 22
20
4
5
6
7
25
21
23
ENCLOSURE ELECTRICS
Service Manual - Plate Processors 85-125
T8586
0906
Spare parts
Electrical
Electrical
Pos.
85
125
Specification
31
26364
26364
PLUG, FEMALE, 4-POL.
32
74048
74048
GROMMET, 5/4"
33
10011284
10011284
FUSE, 1AT, 5.08 MM, VDE
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
0906
Service Manual, Plate Processors 85-125
5-43
5-44
Spare parts
Service Manual - Plate Processors 85-125
0906
Spare parts
Cables (not illustrated)
Cables (not illustrated)
Pos.
0906
85
125
Specification
10025190
10025085
WIRING HARNESS, Q-SUPREME, GNUC II
10025281
10023964
CABLE, EMERGENCY STOP/COVER SW
10025721
10025721
CABLE, MOTOR
10021834
10016678
WIRING HARNESS, HIGH VOLTAGE
10014821
10014821
CABLE, SHORT. CUT, EMERGENCY STOP
10014793
10014793
CABLE, MAIN SWITCH->FUSE PANEL, HFI
88377
88377
10017196
10017196
CABLE, FUSE PANEL TO HPU
10009030
10009030
CABLE, FUSEPANEL, FILTER, PCB
10015166
10015166
CABLE, BLOWER
10015205
10015205
CABLE, GROUND
10011057
10011057
CABLE, MAINS, IEC 60320, RECEPTACLE
98515
10012827
CABLE, GNUIB, MMU-HCU
CABLE, HPU-TRAFO
Service Manual, Plate Processors 85-125
5-45
5-46
Spare parts
Service Manual - Plate Processors 85-125
0906
Appendix A:
Additional spareparts
Appendix A: Additional spareparts
Some of the spareparts shown on the ISO-metric drawings in Part 5 have no sparepart
number and specification. The sparepart numbers and specification for those parts are
listed below. The page and position numbers refer to the page and position numbers
used in Part 5.
Please also refer to the ISO-metric drawings in Part 5.
When ordering spareparts please state carefully the sparepart number, the
specification and the number of items wanted before you send your order.
Pos.
85
125
Specification
Page 5/3 (Panels):
5
10033731
10033744
COVER, SIDE, RIGHT, UPPER, W. LOGO
13
10033730
10033745
COVER, SIDE, LEFT, UPPER, W. LOGO
0906
Service Manual, Plate Processors 85-125
A-1
A-2
Appendix A:
Additional spareparts
Service Manual - Plate Processors 85-125
0906
Appendix B:
Electrical diagrams
Appendix B: Electrical diagrams
This chapter includes all electrical diagrams for the processor.
The diagrams cover:
• Main Power Distribution, Fuse panel and Interlocks
• High Voltage Wiring , 230V AC Control Devices, HPU
• Low Voltage Wiring, Sensors and Control Devices
• Motors and Internal Bus Wiring, 8, 24 and 35 VAC Distribution
0906
Service Manual, Plate Processors 85-125
B-1
B-2
Appendix B:
Electrical diagrams
Main Power Distribution
Fuse panel and Interlocks
Service Manual - Plate Processors 85-125
0906
5
4
3
2
1
L1
L2
L3
N
PE
L1
L2 (N)
PE
L1
L2
L3
Red
Yellow
Brown
Blue
2
4
6
.
.
.
I
Brown
Yellow
Red
3
2
1
2
4
6
.
.
.
I
1
3
5
Field Wiring Box
.
.
.
Ground Fault Interruptor
F10
N
or 1 W + N + PE
2
4
6
.
.
.
.
.
.
Yellow
Red
Brown
1
Jumpers between 1 and 2
Jumpers between 3 and 4
No jumpers !
Single Phase,
230V, L1, L2 + PE or L1, N + PE
Three Phases With Neutral,
400V, L1, L2, L3, N + PE
2
No jumpers !
Terminal Strip, X7
Three Phases Without Neutral,
230V, L1, L2, L3 + PE
Line Voltage:
Jumper Settings :
3
X4, X5 and X6 closed
X4, X5 and X6 open
X4, X5 and X6 open
Fuse PCB
1
3
5
7
4
Main switch
2
4
6
8
9
10
Blue
11
12
3
1
1
3
5
7
9
11
Main switch
2
4
6
8
12
Orange
S21
1
3
5
7
9
11
Main switch
2
4
6
8
10
12
Black
Red
Yellow
Brown
Blue
Orange
5
Field Wiring Box
Option
I
S21
Black
Red
Yellow
Brown
Blue
Orange
S21
IMPORTANT
Check wiring at Main Terminal X7, Ground Fault Interruptor F10 and Main
Switch S21 before the power supply is switched on. Rewire if necessary
accordingly to attached column on schematics. Also set jumpers as
shown in table below.
X7
Yellow
Red
Brown
2
1
Blue
4
3
Ground Fault Interruptor
F10
N
N
Three Phases With Neutral, 400V, 3 W + N + PE
X7
Blue
4
1
3
5
Field Wiring Box
.
.
.
Ground Fault Interruptor
F10
N
Single Phase, 230V, 2 W + PE
X7
1
2
3
4
Black
Red
Yellow
Brown
Blue
Organge
Black
Red
Yellow
Brown
Blue
Organge
Black
Red
Yellow
Brown
Blue
Orange
Black
Phase3
Phase2
Phase1
Return3
Return 2
1
2
3
4
5
C8
C9
1
2
F17
3
4
5
6
6
Fuse Panel And Interlocks
Function:
1 2
X43
X42
2
3
4
F6
F4
F2
5
X5
7
6
15 AT
15 AT
15 AT
F3
15 AT
Page: 1
Approval:
Black:
0V
S9
1
2
0V
8
4AT
2AT
3
T1
24V
X2
Green
Green
Blue
Blue
1 2
9.5V
X1
35V
35V
Grey
Grey
White
White
4
1 2 3 4
9
X40
X41
2
3
4
1
2
3
4
1
9
unauthorized pers on without our s pecific perm is s ion.
and m us t not be us ed or handed over to any
This drawing belongs to Glunz & Jens en A/S
6
5
4
3
2
1
X 11
J1,1
J1,5
J1,2
J1,6
Brown
Yellow/green
Blue
To HPU,
To HPU,
To HPU,
To HPU,
Doc. No.:
10
OrCAD
10025469 D
Number:
J1,3
J1,7
J1,4
J1,8
Rev.:
X10
Appliance coupler
For Stacker
Match Line To J2 on
High Voltage Wiring
Diagram, page 2
10
Transformer secondary
connections
are shown on page 4
To HPU,
To HPU,
To HPU,
To HPU,
Yellow/green
Return 1
Phase 1
Return 2
Phase 2
Return 3
Phase 3
ELECTRONIC AND MECHANICAL ENGINEERING
Built-In thermoswith with
automatic reset
110 °C
T2
Built-In thermoswith with
automatic reset
110 °C
Cover Switch Lid
Black:
RV1
15 AT
X1 short circuit
on PCB
F8
Orange: 240V
Red:
230V
Brown: 200V
KEL
Of: 5
Constructor:
F5
F7
X6
8
Orange: 240V
Red:
230V
Brown: 200V
Date: Thursday, July 05, 2007
S12
Emergency Stop
Switch (ONLY ON 165)
1
3.15AT
F18
L1
470K
4n7 Y2
C4
R7
X1
OR1
RD1
BN1
BK1
OR2
RD2
BN2
BK2
1 2
4n7 Y2
X50
1 2
0.63AT
X51
1 2
R1
C3
4n7 Y2
C7
R6
15 AT
C6
C2
R5
F1
X4
PCB Transformer Filter
240
230
200
240
230
200
RTN OUT
RTN IN
C1
L OUT
100nF
L IN
R2
S7
Emergency Stop
Switch
X52
1
2
3
4
X57
C5
100n X1
Main Power Distribution
Title:
6
X2, 1
X2, 2
5
S7,6
S12,5
S12,2
S7,3
S8
Emergency Stop
Switch
1
2
3
4
5
Return 1
Fuse Panel
X3
6
C1
S8,3
PE
S7,2
4n7 Y2 4n7 Y2 4n7 Y2
X52,2
Three Phases Without Neutral, 230V, 3 W + PE
S8,6
7
S8,5
6
X52,4
5
S12,3
470K
100n X1
470K
100n X1
X52,1
4
S7,5
S12,6
3
X52,3
2
S8,2
L IN
RTN IN
1
X42,1
Brown
X42,2
Blue
5
4
3
2
1
B-4
Appendix B:
Electrical diagrams
High Voltage Wiring
230V AC, Control Devices, HPU
Service Manual - Plate Processors 85-125
0906
M19
4
3
M
2
1
Dev. Autofill
Pump
1
Water Repl.
Pump
M
2
K2,5
M19
3
K2,2
M13
M13
4
K2,6
2
1
Dev. Heater
1000W
E3
63 °C
E1
3
X25
From X11,
Fusepanel
3
1
Dev. Heater
1000W
Only on 125,
150 & 165
Variants
E4
6
5
M13,2
4
4
3
1
RV406
2
Plug For
Chiller
3
2
2
3
M19,3
1AT
F10
Chiller
Q413
K1,2
BTA 16
1AT
F11
1
1
M6
4
RV407
3
M
1
Q416
BTA 16
2
2
S14K275
1
Gum. Circ.
Pump
M6
3
4
K1
Q414
BTA 16
E1,2
RV408
Chiller,2
Q415
E1,1
BTA 16
RV409
S14K275
M8
4
2
K4,2
Dev. Repl.
Pump
M8
M
K4,3
3
1
1500W
E6
65 °C
M53
4
M53
M
1
2
3
C3
3
1
2
Q420
BTA 16
3
RV411
4
K3
Only on 125,
150 & 165
Variants
1
1AT
F12
Q418
BTA 16
Dryer Blower
Right
2
1
RV410
Dryer Heater
Right
3
2
3
4
1AT
F13
Q417
BTA 16
Only on 125,
150 & 165
Variants
E6
5
RV412
6
K4
Q419
BTA 16
M6,3
K2
K1,4
2
63 °C
E2
6
K3,3
5
M6,1
4
K3,4
S14K275
M8,3
S14K275
K5,6
return, X11,6
RV413
1
S14K275
Capacitor
Dryer Blower
Right
C3
2
K5,5
hot, X11,5
M4
3
1
K3,1
Dev. Circ.
Pump
M4
M
K3,2
2
M53,3
2
M
1
M
1
2
K6,3
1
1500W
E5
RV414
M51
4
3
4
K6
Q421
BTA 16
65 °C
230 VAC Control Devices, HPU
Function:
S14K275
3
K6,4
Dryer Heater
Left
E5
1
2
RV415
3
Q422
BTA 16
Electronic
Fan
M18
2
K5,3
High Voltage Wiring
Title:
1AT
F14
M18
3
4
RV416
5
Wash Circ.
Pump
M12
M12
3
6
K5
Q423
BTA 16
C3,1
S14K275
C2,1
3
M51,2
return, X11,4
J2
M12,2
2
M12,1
S14K275
M19,2
K1,1
M18,1
S14K275
E2,2
X25
Ground bar
K2,3
E2,1
K4,6
Chiller,3
K4,4
E5,1
hot, X11,3
K1,4
Chiller,1
K1,3
84°C
M13,3
K1,3
84°C
K5,5
E5,2
1
S14K275
E6,1
M53,1
M8,2
Yellow/green
M51,3
K5,3
E6,2
C3,2
Blue
M53,2
K5,2
M4,2
Black
M18,2
K5,1
S14K275
C2
RV405
Page:
2 Of:
Approval:
5
Constructor: KEL
Date: Thursday, July 05, 2007
Dryer Blower
Left
M51
M
1
2
3
1
2
Q412
BTA 16
M2,2
return, X11,2
K5,6
Blue
3
S14K275
hot, X11,1
K5,5
Black
M4,1
Brown
C2,2
Brown
Q2,1
High Power Unit, HPU
Yellow/green
M51,1
1
K5,5
M2
4
K6,2
2
1
Q2,2
Q2
Scrub Motor
M2
M
C1,2
3
2
4
3
This drawing belongs to Glunz & Jensen A/S
unauthorized person without our specific permission.
and must not be used or handed over to any
6
5
C1
3
C1
2
1
Q2,2
Capacitor
Scrub Motor
Doc. No.:
D
OrCAD
Rev.:
10025469
Number:
Motor Overload
Relay
K6,1
1
C1,1 - M2,1
ELECTRONIC AND M ECHANICAL ENGINEERING
Capacitor
Dryer Blower
Left
C2
2
M2,3
B-6
Appendix B:
Electrical diagrams
Low Voltage Wiring
Sensors and Control Devices
Service Manual - Plate Processors 85-125
0906
2
1
R1,2
R1,1
2
1
10K
R2
2
4
1
J11,4
S4
1
J9
2
7
8
5
+
3
+12VDC
6
B9
1
3
9
4
DEV. Water
Cont. Min.
3
2
3
2
4
4
S6
1
3
1
10
S6
2
4
B2
DEV. Waste
Cont. Max.
3
1
3
12
1
2
+15VDC
11
J17
3
Output
Sensor
NC
14
4
3
-
4
1
3
J12,12
Input
Sensor
NC
S2
2
B3
1
J10
4
1
J10,14
S2
1
2
J10,13
1
S5
1
3
4
4
4
6
11 12
4
S3
S3
1
S6,3
S5,3
S4,3
S3,3
S2,3
2
+12VDC
S1
8
2
3
4
Title:
B4
11
10
9
DEV. Sect.
Safety Level
2
1
1
4
GND
3
Rewash
Sensor
7
S6,2
S5,2
S4,2
S3,2
S2,2
DEV. FILL
Cont. Min.
3
2
3
2
5
B7
1
Output
Sensor
NC
S5
2
3
4
3
1
2
3
GUM
Cont. Min.
3
2
3
2
4
+
J12
S5
S5
1
2
2
1
B5
Q
2
4
GND
3
0VDC
1
2
2
1
2
1
6
24V
S4
S4
1
2
2
1
24V
GUM water
Valve
Y3
10
9
8
Thursday, July 05, 2007
Approval:
Page: 3
4
GND
3
7
Of: 5
Constructor: KEL
Date:
GUM drain
Valve
Y2
5
+24VDC
4
24V
4
GND
3
Input sensor
Input sensor
(Where optical sensors are fitted)
2
3
S2
S2
1
WASH water
Valve
Y1
J11
Sensors And Control Devices
Function:
Low Voltage Wiring
Wash sect.
Level
2
1
2
1
14
13
DEV. Sect.
Level
2
S6
S6
1
Vcc
Output sensor
Output sensor
(Where optical sensors are fitted)
12
1
4
GND
3
11
H1
14
+12VDC
15
B1
1
16
4
DEV. Repl.
Cont. Min.
3
2
3
2
P2
unauthorized pers on without our s pecific perm is s ion.
and m us t not be us ed or handed over to any
This drawing belongs to Glunz & Jens en A/S
ELECTRONIC AND MECHANICAL ENGINEERING
2
Alarm Indicator
(Optional)
2
13
1
20
See Setter manual for actual
pin connections, or contact
your Service Suplier.
12
X21
1
8
Plate Setter
Optional
P3
5
Rev.:
Doc. No.:
OrCAD
10025469 D
Number:
Conductivity Sensor
Optional
4
3
2
Green
J11
S4,4
Input
Sensor
NC
S4
2
J12,11
+
High Power Unit, HPU
Dryer. temp.
sensor
Rntc
R2
1
13 14
S2,1
-
+24VDC
1
10K
R1
2
DEV. temp.
sensor
Rntc
R1
1
J10,1
R2,1
J10,2
R2,2
J10,5
S2,4
J10,6
6
-
15k
J11,3
S4,1
15k
J12,12
J10,9
J12,4
S3,1
J10,10
J12,11
-
J10,5
+
J12,3
J12,12
+
J10,6
J12,11
+
B3,2
15k
S6,4
S1,1
-
J10,1
B3,3
J10,2
S5,4
J12,2
S5,1
J12,11
S1,2
-
S6,1
J12,1
+
J12,11
Vcc
J12,12
-
J10,13
B2,3
J10,14
B2,1
15k
+
B5,1
Q
J11,14
Q
-
B5,2
L/D
J12,12
15k
J10,3
L/D
+
B9,2
-
B9,3
J10,4
B4,1
-
B4,2
J10,11
+
15k
Y1,2
Vcc
J10,12
Q
Y1,1
+
Vcc
5
Y2,1
2
J11,5
L/D
15k
Y3,2
-
B7,2
J10,7
B7,3
J10,8
Q
Y3,1
1
J11,4
L/D
J11,6
Y2,2
J11,3
L/D
Red
Yellow
J10
J11,9
J11,10
Blue
Main Processor Unit, MIO
15k
Vcc
X21,2
J11,8
X21,1
J11,7
1
1
2
2
3
5
+
B1,2
-
J11,15
B1,3
J11,16
(Shield)
B-8
Appendix B:
Electrical diagrams
Motors and Internal Bus Wiring
8, 24 and 35 VAC Distribution
Service Manual - Plate Processors 85-125
0906
5
4
3
2
1
From X40 & X41
on page 1
X40,3
X40,4
X40,1
X40,2
X41,3
X41,4
X41,1
X41,2
2
4
8
3
7
2
10AF
F403
C456
D420
1 AT
1
6
F2
5
J1
+
D45
10AF
F401
3
M1
1
2
3
2
4
5
1
3
1
6
C455
2
1
4
5
4
6
F19, 4AT
5
3
D419
D417
6
D418
J4
4
C454
D416
DC supply to
C113
4700uF/25V mikroprocessor
Dual Motor Controller
D423
+
J5
2
C457
D422
D421
-
0V
S11
1
2
X11
1
2
4
.
Q4112
3
D428
.
.
D426
4
4
3
3
#2
#7
#3
#1
#6
#5
#9
2
7
3
1
6
5
9
9
8
7
6
5
4
3
2
1
6
8, 24 and 35 VAC Distribution
Function:
5
Transport Motor
M1
+24V
GND
RX
RX
TX
TX
#8
8
P1
#4
4
Motors And Internal Bus Wiring
Title:
M
S11
Encoder
DC supply to valves
and solenoids
See page 5 of 5
D427
.
.
D425
F405
4AT
GND
RX
RX
TX
7
Page: 4
Approval:
Of: 5
Constructor: KEL
8
Date: Thursday, July 05, 2007
unauthorized pers on without our s pecific perm is s ion.
and m us t not be us ed or handed over to any
This drawing belongs to Glunz & Jens en A/S
ELECTRONIC AND MECHANICAL ENGINEERING
P3
Rev.:
Doc. No.:
10
OrCAD
10025469 D
Number:
Man Machine Interface, MMI
50 P
9
10
See page 3 for connection to input
Parts of MIO
and temperature sensors.
50 P CKT
9
#1
1
TX
8
#2
2
P1
7
#3
3
6
#4
4
1
5
#5
5
4
#6
6
Part of High Power Unit, HPU
2 X 10uF/100V
#7
7
3
3
1
#8
8
J1 at HPU :
pin 1 & 5 : 8,5 VAC
pin 2 & 6 : 24 VAC
pin 3 & 7 : 35 VAC
pin 4 & 8 : 35 VAC
2
X11,2
X11,3
1
3
#9
9
1
X11,1
2 X 10uF/100V
M1,1
F19,1
J4,4
X11,4
J4,1
M1,4
F19,2
J4,5
Signal
4
J4,6
1
J4,3
+5V
+
J4,2
+
GND
3
3
1
4
4
+
2 x 25 pair, 1:1
+
2 X T filter1
5
4
3
2
1
B-10
Appendix B:
Electrical diagrams
Service Manual - Plate Processors 85-125
0906