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Download SERVICE MANUAL e2152
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SERVICE MANUAL e2152 WEB ACCESS: http://www.yorkville.com WORLD HEADQUARTERS CANADA U.S.A. Yorkville Sound Yorkville Sound Inc. 550 Granite Court Pickering, Ontario L1W-3Y8 CANADA 4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (905) 837-8481 Fax: (905) 837-8746 Voice: (716) 297-2920 Fax: (716) 297-3689 Quality and Innovation Since 1963 Printed in Canada Manual-Service-e2152-1v1.pdf IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS INSTRUCTIONS RELATIVES AU RISQUE DE FEU, CHOC ÉLECTRIQUE, OU BLESSURES AUX PERSONNES CAUTION: AVIS: AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE, N’ENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE) TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE. NE CONTIENT AUCUNE PIECE REPARABLE PAR L’UTILISATEUR. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. CONSULTEZ UN TECHNICIEN QUALIFIE POUR L’ENTRETIENT Read Instructions Veuillez Lire le Manuel Packaging Emballage Warning Attention: The Owner’s Manualshould be read and understood before operation of your unit. Please, save these instructions for future reference. Keep the box and packaging materials, in case the unit needs to be returned for service. Conservez la boite au cas ou l’appareil devait être retourner pour réparation. When using electric products, basic precautions should always be followed, including the following: Lors de l’utilisation de produits électrique, assurezvous d’adhérer à des précautions de bases incluant celle qui suivent: Power Sources Your unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precautions should be taken so that the grounding scheme on the unit is not defeated. Hazards Do not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturer’s instructions when installing the product and use mounting accessories recommended by the manufacturer. The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus. Terminals marked with the “lightning bolt” are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords. No naked flame sources, such as lighted candles, should be placed on the apparatus. The unit should be serviced only by qualified service personnel. L’appareil ne doit être branché qu’à une source d’alimentation correspondant au voltage spécifié dans le manuel ou tel qu’indiqué sur l’appareil. Cet appareil est équipé d’une prise d’alimentation polarisée. Ne pas utiliser cet appareil avec un cordon de raccordement à moins qu’il soit possible d’insérer complètement les trois lames. Des précautions doivent êtres prises afin d’eviter que le système de mise à la terre de l’appareil ne soit désengagé. Risque Ne pas placer cet appareil sur un chariot, un support, un trépied ou une table instables. L’appareil pourrait tomber et blesser quelqu’un ou subir des dommages importants. Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer l’appareil et utiliser les accessoires recommandés par le fabricant. Il convient de ne pas placer sur l’appareil de sources de flammes nues, telles que des bougies allumées. Assurez que lappareil est fourni de la propre ventilation. The AC supply cord should be routed so that it is unlikely that it will be damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT. Service Alimentation L’appeil ne doit pas être exposé à des égouttements d’eau ou des éclaboussures et qu’aucun objet rempli de liquide tel que des vases ne doit être placé sur l’appareil. Ensure that proper ventilation is provided around the appliance. Power Cord Il contient des informations qui devraient êtres comprises avant l’opération de votre appareil. Conservez S.V.P. ces instructions pour consultations ultérieures. Les dispositifs marqués d’une symbole “d’éclair” sont des parties dangereuses au toucher et que les câblages extérieurs connectés à ces dispositifs de connection extérieure doivent être effectivés par un opérateur formé ou en utilisant des cordons déjà préparés. Cordon d’Alimentation Évitez d’endommager le cordon d’alimentation. N’UTILISEZ PAS L’APPAREIL si le cordon d’alimentation est endommagé. Service Consultez un technicien qualifié pour l’entretien de votre appareil. safety-4v3.eps • Oct. 26/05 e2152 YS No. 6425 6825 6438 6934 6440 6822 6433 5101 5109 6808 6988 6745 5841 5320 5960 5929 5945 5849 5619 712 3772 3767 8467 8545 8562 8569 8579 3924 3628 8509 3451 3542 8551 8565 8604 7403 3853 3854 3855 3501 8721 3803 3810 H14 8460 8259D 3538 3543 3549 3558 3559 3668 3903 8602 8724 4599 4694 4915 5012 5013 4602 4736 4690 4689 4716 4981 4718 5005 4983 6120 4991 4796 6127 3794 8729 8742 8871 8785 8722 8874 8809 8756 8727 8786 8862 8928 8770 Description BAV21 200V 0A25 DIODE T&R 1N4148 75V 0A45 DIODE T&R 1N4007 400V 1A0 DIODE T&R MR854 400V 3A0 DIODE FASREC 1N750ARL 4V7 0W5 ZENER 5% T&R 1N4745A 16V0 1W0 ZENER 5% T&R 1N5257B 33V0 0W5 ZENER 5% T&R BC550C TO92 NPN TRANSISTOR T&R MPSA43 TO92 NPN TRANSISTOR T&R MJE15032 TO220 NPN TRAN TE MJL21194 TO3P NPN TRAN TK LM13600N IC XCONDUCTANCE AMP _47N 250V 10%CAP RAD POLYFILM BULK 330N 50V 10%CAP T&R BEAD X7R _6U8 140AC 10%CAP BLK RAD POLYP FLM _10U 140AC 10%CAP BLK RAD POLYP FLM _10U 63V 20%CAP T&R RAD .2"EL _15U 240V 10%CAP BLK RAD POLYP FLM 330U 100V 20%CAP BLK 12X25MM EL 32 X 30 X 72 2 MIL PLASTIC BAG _560UH COIL 18AWG R348 AIR CORE _900UH COIL 14AWG R000 AIR CORE 2X2-IB-3/8" FLYING HARDWARE BRACKET RECESSED RUBBER BUMPER WITH WASHER CORNER, 3 LEGS, BLACK OXIDE CORNER, 2 LEGS NO LIP BLACK OXIDE 4000 SERIES RIGID CASTER 1/4" JCK PCB MT VERT 2XTIP HICURNT SPKON 4C PCB MT VERT 250TAB GRY #4 BLACK BLANK XOVERDISH PLASTIC CNFG1 EYELET SMALL 0.089 OD PLATED EYELET LARGE SE44 TIN-PLAT BRASS BAR HANDLE RIGHT ANGLE TOP LOAD BAR HANDLE ALL METAL 10-32 T NUT 8R 100W 2" DRIVER B&C DE750YT 1/2-13X 2" NYLON HEX SCREW 1/2-13X1.5" NYLON HEX SCREW 1/2-13 NYLON HEX NUT B52200F006 COMP WASH #4 SMALL 3/8-16X11/4 GRD5 FLAT ALLEN KEY SJ5 NYLON SECUR-A-TACH MINI PLASTIC TIE 4" NYLON CABLE TIE HORN 90 X 30 1.5" BI-RADIAL ELITE SERIES ALUMINIZED DECAL "Y" LOGO ELITE SERIES LARGE DOMED 24 PIN BREAKAWAY LOCK .156 20 PIN BRKAWAY 90 LOCK .156 TRIFURCON TERM .156 TERM HOUSING 4 CIR .156/RAMP TERM HOUSING 8 CIR .156/RAMP 4 CIR CHASSIS MOUNT HDR .156 PCB CONN 4 CIR BOTTOM .156 1/4-20 T NUT 3/8-16 T-NUT (SCREW MOUNT) 22AWG SOLID SC WIR T&R JMP 5.0W 1R8 5% BLK RES 15.W 5R 10% BLK RES 15.W 8R2 5% BLK RES 15.W 22R 5% BLK RES 1/8W 100R 5% T&R RES 5.0W 390R 5% BLK RES 1/2W 442R 1% T&R RES 2.0W 470R 5% BLK RES 5.0W 750R 5% BLK RES 1/4W 1K 5%MINI T&R RES 5.0W 1K5 5% BLK RES 2.0W 1K8 5% T&R RES 1/4W 10K 5%MINI T&R RES 1/4W 100K 5%MINI T&R RES 1/4W 133K 1%MINI T&R RES 1/4W 180K 5%MINI T&R RES 1/4W 470K 5%MINI T&R RES RELAY 1C 40AMP DC24 066MA PC-S #4 X 3/8 FLAT QUAD TYPE A JS500 BLK 4-40 X 3/8 PAN PH TAPTITE JS500 4-40 X 5/8 PAN PH MS JS500 #8 X 3/4 OVAL PH TYPE A BLACK OXIDE #8 X 1" PAN QUAD TYPE AB B/O 8-32 X 1" PAN PHIL TAPTITE JS500 10-32 X 1/4 PAN PH TAPTITE JS500 #10 X 3/4 PAN PH TYPE A BLACK OXIDE #10 X 1" PAN PH TYPE A JS500 BLACK 10-32 X 1 1/4 PAN QD MS JS500 BLACK #10 X 1 1/2 PAN PH TYPE A JS500 #14X11/4 ALLEN FLHD WOOD SCRW JS500 1/4-20 X 1 5/16 TRUSS PH MS JS500 Qty. 1 1 9 4 1 2 1 1 1 1 1 1 1 1 1 2 3 3 1 1 3 1 4 2 2 4 2 2 2 1 23 2 2 2 8 1 1 3 4 2 9 1 2 1 1 1 0.166 0.6 16 2 1 1 2 14 1 12 3 8 4 8 1 1 2 1 1 4 2 1 1 2 2 1 1 1 4 1 1 32 10 4 2 58 8 8 6 8 10 YS No. 8709 8737 3751 3744 7427 8818 8489 3515 3407 Description 1/4-20 X 1.5 PAN PHIL MS ZINC CLEAR M6 X 25 PAN PHIL M/S ZINC CLEAR SNAP IN 5/16 SPACER RICHCO SNAP IN .375 SPACER RICHCO 15" 8R 500WPGM SPEAKER 3/4 OD X 3/8 ID X .080 THICK WASHER 1/4-20 SPLIT WASHER ZINC NYLON SHOULDER WASHER (SWS 4003) 4PDT SLID SW PCMT V GOLD CONTACTS Qty. 4 4 4 13 2 8 4 1 1 A B C D E F G H I J K L M N O P Q 1 1 L1 Function 1/4in JCK J1 900UH 3767 C1 15U 2 SP2 15" #7300 RCFLP15K80Y WOOFER C2 10U 140V 3924 140V SLEEVE SP1 15" #7300 RCFLP15K80Y WOOFER 2 Function 1/4in JCK R9 15.W 8R2 R10 15.W 8R2 R11 15.W 8R2 R12 15.W 8R2 2_ D3 330U C10 R15 5.0W 1K5 D4 1N4004 D5 2_ L4 R31 5.0W 750R 560UH 3772 5 D8 1N4004 1+ 1N4004 1N4004 D7 D2 1N4004 D1 K1:A 1N4004 2+ 3628 SPEAKON 4C Function J3:B J4:A Function SPEAKON 4C 3628 5 4 C+ 1_ SP3 DE750 2" DRIVER 8R HORN 100V R13 15.W 22R R14 15.W 22R CK1:B 1+ 3794 R34 15.W 22R 4 3 + R33 15.W 22R J3:A Function SPEAKON 4C 3628 1N4004 C6 10U 3 D6 140V 3924 1N4004 R32 2.0W 470R J2 SLEEVE 1_ 2+ R38 2.0W 1K8 3628 SPEAKON 4C Function J4:B R37 5.0W 1K5 22R 15.W R5 C4 15U 140V C3 15U C5 6U8 140V 5R 15.W R1 7 250V R7 15.W 5R R8 15.W 5R R40 15.W 5R 22R 15.W R6 6 140V R39 15.W 22R R2 15.W 5R R3 15.W 5R R42 15.W 5R R41 15.W 22R R4 15.W 5R 7 U1:E 3407 S2:D 3407 S2:C 3407 S2:B 3407 S2:A 6 C12 47N L3 560UH 3772 L2 560UH 3772 8 D11 LM13600N U1:A 63V 63V C9 10U R35 1/8W 100R E2152 # DATE VER# 1 DEC/03/2002 1.00 2.00 2 JUN/25/03 3 3-DEC-2003 2.00 4 MAR-31-2005 3.00 V 5 D D 6 D D 7 D D 8 D V 9 D V 10 D V 11 D V 12 D V 13 D G MINI R30 1/4W 100K D18 4V7 MINI R29 1/4W 133K F 0W5 1N750ARL LM13600N U1:B E MPSA43 CBE EBC 9 M667 .PCB_DATABASE_HISTORY MODEL(S):- R27 1/2W 442R 63V D BC550C MINI R25 1/4W 133K MINI R22 1/4W 1K R20 5.0W 390R R28 1/2W 442R C7 10U 50V C11 330N C C8 10U TO92 MINI B 1N4745A 1W0 D16 16V0 R16 5.0W 1R8 R17 5.0W 1R8 1R8 5.0W R18 11 A Q4 5101 D13 R36 1/4W 1K MJL21194 Q1 6988 TO3P 1N4004 MINI 10 D15 TO92 MPSA43 R19 1/4W 180K MJE15032 Q2 6808 TO220 1N4148 Q3 5109 . MJE15032 MINI MINI R21 1/4W 10K MINI R43 1/4W 470K 33V0 1N5257B MJ21194 R26 1W0 1/4W 100K1N4745A MR854 D17 0W5 9 D14 BAV21 BC550C MINI MR854 MINI R23 1/4W 1K D10 R24 1/4W 1K MR854 D12 D19 16V0 D9 MR854 8 H I J DESCRIPTION OF CHANGE FIRST PROTOTYPE DERIVED FROM M575 CORRECT SHORTED TRACES CHANGED Q1 PATTERN SO HEATSPREAD LINES UP GT:PC#6828:ADDED N/2 REFDES LABELS N N N N N N N N N K L M B C E B 10 C E Product E2152 CROSS-OVER PCB# M667 N O Sheet 1 of 2 Rev: 3.00 Date: Thu Mar 31, 2005 Filename: m667-3v0.sch2002 P Q 11 M667 .PCB_DATABASE_HISTORY X16 X17 10U 140V C4 C3 5R 15.W RT V M667 3/3 BLACK BLACK RED RED Top Assy M667 V3.00 YELL RED GREEN BLUE WHITE BROWN GRN/YELL ORANGE MPSA43 BC550C CBE 5849 W13 SOCKET OUTSIDE . WIRE C1 YELL SOCKET UPSIDE DOWN BLACK RED . NORMAL W20 NORMAL LARGE RT V SOCKET WITH DIRECTION RT V RT V RT V 14AWG 900UH RT V RT V INSIDE WIRE W21 ORIGIN #8809 6 ADD GOOP UNDER TRANSISTORS . 140V RT V E2152 V3.00 CLINCH MJE15032 R2 R7 AWG 560UH RT V C2 5R 15.W 5R 15.W RT V 15U RED W18 RT V 5849 RED W1 5R 15.W 5R 15.W 5R 15.W L3 3772 R39 R8 R6 BLACK W2 BLACK W19 RT V . MJ21194 RT V R3 . 15U 5849 5.0W R31 750R D4 D3 R37 1K5 5.0W 470R 2.0W R33 R14 R41 R40 R5 GREEN 1R8 5.0W 5.0W 1R8 MJE15032 6808 RTV END HERE RT V R13 10U 63V 1R8 5.0W Q2 BLUE W3 10U 140V TO3P MJL21194 X2 . #3501 L1 5R 15.W Q1 MPSA43 R25 RT V B C E EBC R42 Q3 133K R4 1/2W 5R 15.W 442R 1K R24 ADD BEAD OF RTV ALONG LENGTH OF HEAT SPREADER BETWEEN HEAT SPREADER AND PCB . 1/2W RT V BROWN W10 X1 442R BEND RESISTOR LEADS AS SHOWN BEND PART LEADS ALONG TEAR DROP PADS AND TRIM TO EDGE OF THE PAD FOR BETTER SOLDERING BLACK 6U8 140V D12 BAV21 RT V . R20 1N4148 D15 R27 R28 1K R22 W6 RT V C5 U1 390R 5.0W LM13600N 180K 4V7 R23 1K RT V 5960 USE #3743 SPACER D14 Q4 R16 33V0 D17 D10 RTV START HERE R26 R29 133K R17 10K D13 R43 470K R18 MR854 MR854 R21 1 W14 R35 22R 15.W 22R 15.W 22R 15.W 22R 15.W 22R 15.W 22R 15.W 22R 15.W 22R 15.W 3628 J4 R19 D18 4 3 100K X4 16V0 D19 2 R30 100K 100R D16 C11 330N BC550C 10U 63V C8 3903 C7 D11 MR854 RT V R36 16V0 X3 MR854 D9 E2152 V3.00 R34 2+ NL4MP-1 2- 22+ 1- 1+ 1- TIP2 TIP1 SLEEVE SPEAKON 4C 1+ J1 M667 2/3 L4 RT V RT V RT V RT V 1N4004 560UH 1K RT V AWG RT V ADD RTV TO ALL .2 SPACING CAPS HEAT SPREADER 3772 RT V 3772 W9 RT V L2 WHITE RT V 10U 63V C9 AWG RED YELL BLUE W12 GREEN WHITE BROWN ORANGE RED RED BLACK BLACK W11 GRN/YELL W16 140V C12 47N 15U 1N4004 1N4004 D6 1N4004 140V D1 1K5 5.0W D7 1N4004 1N4004 R15 560UH RT V #8742 4 3 X18 X19 RT V 1 2 J3 3407 W15 RT V RT V 2 ADD BEAD OF RTV ALONG LENGTH OF HEAT SPREADER BETWEEN HEAT SPREADER AND PCB 3 FOR DISH HARDWARE SEE PRODUCT-PDF\1-CURRENT\E2204\ E2204-2V0-DISH-HARDWARE.PDF 4 ADD RTV TO ALL .2 SPACING CAPS 5 ORIENTATION OF L2, L3 & L4 DOES NOT MATTER. PLACE L1 AS SHOWN. #8742 9 12 E2152 V3.00 RT V RT V R1 11 10 S2 K1 1 THERE MUST BE SPACE BETWEEN R16,R17,R18 AND R20 RT V RT V DESCRIPTION OF CHANGE FIRST PROTOTYPE DERIVED FROM M575 CORRECT SHORTED TRACES CHANGED Q1 PATTERN SO HEATSPREAD LINES UP GT:PC#6828:ADDED N/2 REFDES LABELS N N N N N N N N N PRODUCTION NOTES RT V #8809 2+ 1- 3628 R 8 7 3903 NL4MP-1 2+ 2- 2- X13 X12 TIP1 L M667 1/3 RED W4 C6 RT V RT V RT V 1- 6 5 SLEEVE SPEAKON 4C 1+ 1+ 3 J2 2 1 4 TIP2 GRN/YELL R9 W5 E2152 # DATE VER# 1 DEC/03/2002 1.00 2 JUN/25/03 2.00 3 3-DEC-2003 2.00 4 MAR-31-2005 3.00 5 D V 6 D D 7 D D 8 D D V 9 D V 10 D V 11 D V 12 D V 13 D RT V RT V NO W17 X8 RT V R38 1K8 2.0W C10 330U NC X9 R11 RT V 100V RT V COM ORANGE W7 R12 1N4004 R32 YELLOW W8 1N4004 D5 RELAY 1C ETCH GUIDE RT V D2 1N4004 ORANGE GRN/YELL BROWN WHITE BLUE GREEN RED YELL 8R2 15.W 8R2 15.W 8R2 15.W 8R2 15.W R10 D8 MODEL(S):- BlankSize - 16250 x 10000 Pcb Mech M667 V3.00 TAB M667 DRILL HISTORY MODEL(S):- E2152 VER# # DATE 1 9-DEC-2003 V09 2 30-MAR-2004 V10 3 D V 4 D V 5 D V 6 D V MODEL(S):# 1 2 3 4 5 6 PC# PC#6740 . PC PC PC PC DESCRIPTION OF CHANGE Changed drilling pattern of Q1 to better match heatsink. Force updated #6934 diodes so holes are 59 instead of 52 N N N N M667 PENDING CHANGES E2152 PENDING CHANGE FIX C10 PADS SO 19MIL CLEARANCE (ARTWORK FIXED) BUT DATABASE NEEDS FIX IF NEW TRACE ARTWORK X X X X *PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY RED RED BLACK BLACK
