Download Parts and Maintenance Manual HR-5111 Rotary Mower

4118020-GB (rev.0)
Parts and Maintenance Manual
HR-5111 Rotary Mower with ROPS
Model: 69158 Engine: Kubota V2203
Serial Number 1651 and Up
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
RJ 100 / 092003
To Order Parts
1. Write your full name and complete address on the
order.
5. Send or bring the order to an authorized Textron Turf
Care And Specialty Products Dealer.
2. Explain where and how to make shipment.
6. Inspect all shipments on receipt. If any parts are
damaged or missing, file a claim with the carrier
before accepting.
3. Give product number, name and serial number that is
stamped on the name plate or serial plate located on
the left rear frame of your product.
4. Order by the quantity desired, the part number, and
description of the part as given in the parts list.
7. Do not return material without a letter of explanation,
listing the parts being returned. Transportation
charges must be prepaid.
Use of other than Textron Turf Care And Specialty Products
authorized parts and accessories will void the warranty.
Table of Contents
1
1.1
1.2
2
2.1
2.2
2.3
2.4
2.5
2.6
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
Safety
Operating Safety ............................................... 4
Important Safety Notes .....................................5
Specifications
Product Identification ........................................ 6
Engine ...............................................................6
Tractor ..............................................................6
Cutting Units .....................................................7
Weights and Dimensions ..................................7
Accessories & Support Literature .....................7
Adjustments
General ............................................................. 8
Ball Joints .........................................................8
Engine Alternator Belt .......................................8
Parking Brake ...................................................9
Service Brake ...................................................9
Cruise Control Switch ..................................... 10
Fuel Solenoid .................................................. 10
Ground Pressure ............................................ 10
Hydro Neutral .................................................. 11
Traction Pedal Stop ........................................11
Steering Toe In ............................................... 12
Turning Radius ............................................... 12
Steering Stop Bolts ......................................... 12
Reverse Sensing Switch ................................. 13
Leveling Front Mower ..................................... 13
Cutting Height ................................................. 14
Servicing Front Deck ...................................... 15
Specific Torque ............................................... 15
Torque Specification ....................................... 16
4
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
4.14
4.15
4.16
4.17
4.18
4.19
4.20
4.21
5
5.1
6
6.1
6.2
6.3
7
8
8.1
Maintenance
General .......................................................... 17
Inspecting Blades ........................................... 17
Sharpening Blades ......................................... 18
Engine ............................................................ 19
Engine Oil ....................................................... 19
Air Filter .......................................................... 20
Fuel ................................................................ 20
Fuel System ................................................... 20
Battery ............................................................ 21
Jump Starting ................................................. 21
Charging Battery ............................................ 21
Hydraulic Hoses ............................................. 22
Hydraulic Oil ................................................... 22
Hydraulic Oil Filters ........................................ 23
Electrical System ............................................ 23
Muffler And Exhaust ....................................... 23
Tires ............................................................... 23
Wheel Mounting Procedure ............................ 24
Care And Cleaning ......................................... 24
Radiator and Oil Cooler .................................. 25
Storage ........................................................... 26
Troubleshooting
General .......................................................... 27
Maintenance & Lubrication Charts
General .......................................................... 28
Lubrication Chart ............................................ 28
Maintenance Charts ....................................... 29
Notes
Parts Catalog
Table Of Contents .......................................... 31
Copyright 2000 Textron Inc. “All rights reserved, including the
right to reproduce this material or portions thereof in any form.”
Litho in U.S.A. 1-2002
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you
maintain a stock of the more commonly used maintenance items. We have included part numbers for additional
support materials and training aids.
To order any of the following material:
3. Order by the quantity desired, the part number, and
the description of the part.
1. Write your full name and complete address on your
order form.
4. Send or bring the order to your authorized Textron
Turf Care and Specialty Products Dealer.
2. Explain where and how to make shipment:
❑ UPS
❑ Regular Mail
❑ Overnight
❑ 2nd Day
Service Parts
Qty. Part No.
555773
549633
557619
Description
Qty. Part No.
Engine Oil Filter
Engine Air Filter
Engine Fuel Filter
Description
555771 Hydraulic Return Oil Filter
2811255 Hydraulic Charge Oil FIlter
Service Support Material
Qty. Part No.
4108021
4101820
4104842
5001553
Description
Qty.
Safety & Operation Manual
Parts & Maintenance
Kubota Engine Parts Manual
Video, Operator Training
Description
Service Manual
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ●, next to the item number, indicate that a note exists which contain additional information
important in ordering that part.
Bulleted Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts
can be ordered separetely or as part of the main component.
Item
●
Part No.
1
2
3
4
5
123456
789012
345678
N/S
901234
Qty
Description
1
1
1
1
1
Mount, Valve
Valve, Lift
• Handle
• Seal Kit
Screw, 1/4-20 x 2” Hex Head
Serial Numbers/Notes
Indicates a piece part
Includes Items 2 and 3
Serviced part included with Item 2
Non serviced part included with Item 2
3
1
SAFETY
1
SAFETY
1.1
OPERATING SAFETY ______________________________________________________
! WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.
1. Safety is dependent upon the awareness, concern
and prudence of those who operate or service the
equipment. Never allow minors to operate any
equipment.
2. It is your responsibility to read this manual and all
publications associated with this equipment (Safety
and Operation Manual, engine manual, accessories
and attachments). If the operator can not read
English it is the owner’s responsibility to explain the
material contained in this manual to them.
3. Learn the proper use of the machine, the location
and purpose of all the controls and gauges before
you operate the equipment. Working with unfamiliar
equipment can lead to accidents.
4. Never allow anyone to operate or service the
machine or its attachments without proper training
and instructions; or while under the influence of
alcohol or drugs.
5. Wear all the necessary protective clothing and
personal safety devices to protect your head, eyes,
ears hands and feet. Operate the machine only in
daylight or in good artificial light.
6. Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground
obstacles (sprinklers, pipes, tree roots, etc.) Enter a
new area cautiously. Stay alert for hidden hazards.
7. Never direct discharge of material toward
bystanders, nor allow anyone near the machine
while in operation. The owner/operator can prevent
and is responsible for injuries inflicted to
themselves, to bystanders and damage to property.
9. Never disconnect or bypass any switch.
10. Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Never operate the engine without
proper ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool
before storing and always remove the ignition key.
13. Disengage all drives and engage parking brake
before starting the engine (motor). Start the engine
only when sitting in operator’s seat, never while
standing beside the unit.
14. Equipment must comply with the latest federal,
state, and local requirements when driven or
transported on public roads.
15. Never use your hands to search for oil leaks.
Hydraulic fluid under pressure can penetrate the
skin and cause serious injury.
16. Operate the machine up and down the face of the
slopes (vertically), not across the face (horizontally).
17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
turns. Use caution when changing direction on
slopes.
18. Always use the seat belt when operating tractors
equipped with a ROPS.
Never use a seat belt when operating tractors
without a ROPS.
19. Keep legs, arms and body inside the seating
compartment while the vehicle is in motion.
8. Never operate equipment that is not in perfect
working order or is without decals, guards, shields,
discharge deflectors or other protective devices
securely fastened in place.
This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
GB-4
SAFETY
1.2
1
IMPORTANT SAFETY NOTES ________________________________________________
!
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury
and property damage. It may also be used to alert against unsafe practices.
For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
! WARNING
The Interlock system on this tractor prevents the tractor from starting unless
the brake lever is engaged, mower switch is off and traction pedal is in
neutral. The system will stop the engine if the operator leaves the seat
without engaging the parking brake or setting the mower switch off.
NEVER operate tractor unless the Interlock system is working.
! WARNING
1. Before leaving the operator’s position for any reason:
a.
b.
c.
d.
e.
Return traction pedal to neutral.
Disengage all drives.
Lower all implements to the ground.
Engage parking brake.
Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector
securely fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer
who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use
of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void
the warranty.
GB-5
2
2
2.1
SPECIFICATIONS
SPECIFICATIONS
PRODUCT IDENTIFICATION_________________________________________________
69158 .............................. HR-5111 with ROPS.
®
Serial Number ................ An identification plate, like the one
shown, listing the serial number, is
attached to the frame of the tractor
near the center lift arm mount.
Always provide the serial number of the unit when ordering
replacement parts or requesting service information.
A Textron Company
CHARLOTTE, NC
69116
EEC Sound
Product
Power
69158
2.2
Note: Actual sustained horsepower will likely be lower
than listed in specifications due to operating limitations
and enviromental factors
Displacement .................. 134.1 cu. In. (2197 cc)
Bore and Stroke .............. 3.43 x 3.64 in. (87 x 92 mm)
Compression Ration ....... 22:1
Torque ............................. 109 ft. lbs. (147.8 Nm) @ 1200
rpm
Fuel:
Type .......................... No. 2 Diesel
Rating ....................... Min. Cetane rating 45
Capacity .................... 20 U.S. Gal. (75.7 liters)
Sound Pressure
Level
Operator Ear
90 dba
Vibration M/S2
Arms
Body
4.6
1.5
Fuel Injection Pump........ Bosch K type Mini Pump
Ignition Timing ................ 18° before TC
Governor......................... Centrifugal ball mechanical
Low Idle ................... 900 RPM
High Idle ................... 2400 RPM
Lubrication:
Capacity.................... 10 quarts (9.5 liter) with filter
Type.......................... 10W30 with dye
API Classification ..... CD, CE
Air Filter .......................... Dry type with evacuator valve and
service indicator.
Alternator ........................ 45 amp
Cooling System .............. Liquid Cooled
Capacity...................... 8 qt. (7.6 l) 50/50 water / ethylene
glycol mix
Thermostat ............... 185° F (95° C)
TRACTOR ________________________________________________________________
Tires:
Front ......................... 26 x 12-12, 6 Ply
Rear .......................... 23 x 10.5-12, 4 Ply
Pressure:
Front ......................... 16-20 psi (110-138 kPa)
Rear .......................... 8-10 psi (55-69 kPa)
Battery:
Type .......................... 12 Volt Lead/Acid
Group ........................ AABM #75NF
Rating ....................... 750 CCA at 0° F (-18° C)
Service Brake ................. Pedal operated hydraulic disc
brakes on front wheels.
Parking Brake ................. Independent disc on drive line,
hand lever actuated.
GB-6
105 dba
5901
ENGINE__________________________________________________________________
Make ............................... Kubota
Model .............................. V2203-B
Horsepower .................... 49 hp (36.6 kW) @2800 rpm
2.3
MADE IN U.S.A.
Differential ...................... Single speed, differential lock
electro-hydraulically activated
SPECIFICATIONS
Speed:
Forward (2WD) ........ 0 - 15 mph (24.1 kph)
Forward (4WD) ......... 0-8.4 mph (0-13.5 km/h)
Reverse..................... 0 - 6 mph (9.6 kph)
2
Charge Filter ................... Full Flow 10 micron
Steering ......................... Power steering, rear wheels
Mower Lift ....................... 3 spool manual valve and double
acting cylinders
PTO Drive ....................... Fixed Flow Hydraulic
Hydraulic System:
Capacity .......................... 17 U.S. gal. (64.3 liters)
Fluid Type ..........................10W30
Return Filter .................... Full Flow 10 micron
2.4
CUTTING UNITS ___________________________________________________________
Type ................................ Three Fully Floating Decks
Width:
Front Deck ................ 64 in. (1625 mm)
Wing Decks............... 42 in. (1067 mm)
2.5
WEIGHTS AND DIMENSIONS ________________________________________________
Dimensions:
Inches
Length ........................................................... 144
Height (ROPS) ................................................ 81
Wheel Base.................................................. 67.5
Width - Transport Position............................ 93.5
Width - Mowing Position................................ 139
Ground Clearance............................................. 8
Turning Radius................................................ 33
2.6
Cutting Width:
Front and both Wings 134 in. (3403 mm)
Front and one wing ... 99 in. (2514 mm)
Front only.................. 64 in. (1625 mm)
Drive ............................... Hydraulic Motors
Cutting Height ................. 1.00-5.5 in (25 - 140 mm)
(mm)
(3657)
(2057)
(1714)
(2375)
(3530)
(203)
(838)
Weights:
Lbs.
(kg)
Fuel tank filled and cutting units installed. Less Operator
69158 .......................................................... 3780 (1714)
ACCESSORIES & SUPPORT LITERATURE _____________________________________
Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and
attachments.
! CAUTION
Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal
injury or damage to the equipment and will void the warranty
Accessories
Air Blow Gun ...........................................................JAC5098
Orange Touch-up Paint (12 oz. spray) ...................... 554598
Mulcher Kit .................................................................. 69123
Snow Blower Mounting Kit .......................................... 69139
Rear Wheel Weights ................................................... 69134
Canopy / Sunshade .................................................... 67814
Dual Work Light........................................................... 69128
Blade Balancer........................................................JAC5016
Cab/Cab Accessories ....................................................... ●
Brush/Sweeper .................................................................. ◆
Snow Blower ..................................................................... ▲
● Contact:
Box 990, 300 Route 100
Morden, Manitoba, Canada R6M 1A8
Phone: (204) 822-9100
Fax: (204) 822-9111
◆ Contact:
Loftness Specialized Equipment, Inc.
South Highway 4
Hector, MN 55342
Phone 800 . 848 . 7624
ATTN Doug Haley
Jodale Perry Corporation
GB-7
2
SPECIFICATIONS
Support Literature
Safety & Operation Manual...................................... 4118021
Parts & Maintenance Manual................................... 4118020
Diesel Engine Parts Catalog ....................................4104842
Operator Training Video (English) ...........................5001553
Operator Training Video (Spanish) ..........................5001557
Service & Repair Manual ............................. PT-SRI-HR5111
▲ Contact:
GB-8
M-B Companies, Inc.
1200 S. Park Street, Box 148
Chilton, WI 53014
Phone: (888) 558-5801
Fax: (414) 849-2109
ADJUSTMENTS
3
3
ADJUSTMENTS
3.1
GENERAL ________________________________________________________________
! WARNING
2. Replace, do
components.
not
adjust,
worn
or
damaged
To prevent injury, lower implements to the ground,
disengage all drives, engage parking brake, stop
engine and remove key from ignition switch before
making any adjustments or performing maintenance.
3. Long hair, jewelry or loose fitting clothing may get
tangled in moving parts.
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported
only by the jack. Always use jack stands.
Be careful to prevent entrapment of the hands and
fingers between moving and fixed components of the
machine.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
4. Do not change governor settings or overspeed the
engine.
! CAUTION
1. Adjustments and maintenance should always be
performed by a qualified technician. If proper
adjustment cannot be made, contact an authorized
Textron Turf Care And Specialty Products Dealer.
3.2
BALL JOINTS _____________________________________________________________
When adjusting ball joints, be sure cut-out in ball joint is
parallel to the mounting bracket, then secure in place
INCORRECT
CORRECT
Must be parallel
after assembly
within 1/4” (6 mm)
per foot.
Figure 3A
3.3
ENGINE ALTERNATOR BELT ________________________________________________
1. Inspect and adjust new alternator belt after the first
10 hours of operation. Check and adjust every 100
hours thereafter.
2. Adjust the alternator pulley so the belt deflects 9/32
to 11/32 in. (7 - 9 mm) with 22 lb. (10 kg) push at
midpoint between pulleys. Refer to your engine
manual.
A
3. To adjust, loosen alternator mounting bolts (A) and
adjust alternator until the proper belt tension is
achieved.
Figure 3B
GB-9
3
ADJUSTMENTS
3.4
PARKING BRAKE _________________________________________________________
1. Check linkages, cables and pivot points, to ensure
they are operating smoothly. Check brake pads for
wear.
2. To set brake force: Place brake lever in the
disengaged position. Sit in the operator’s seat and
turn knob (B) clockwise to increase force. Apply and
release brake every quarter turn until a force of 3642 lb. (16 - 19 kg), at the base of the adjustment
knob is required to set the parking brake.
5. Park the tractor on an incline (Approximately 16.7°
slope) near the bottom of the hill, with the front of
the tractor facing downhill. Engage the parking
brake and stop the engine.
6. If the brakes do not hold, Start the engine,
disengage brake and drive to the bottom of the hill
to make the adjustment.
If a scale is not available for measuring, place tractor
in 2WD mode and adjust brake until motor cannot
overcome the parking brake
3. If the knob on the parking brake has been turned to
its maximum extent, new brake pads are required.
B
4. Brake pads must be replaced when worn to the
point that they touch each other above the brake
disc.
! CAUTION
Never disengage the parking brake when the engine
is not running.
3.5
Figure 3C
SERVICE BRAKE__________________________________________________________
Adjust ball joint (C) so brake pedal has a minimum of 1/8
in. (3 mm) free travel before plunger touches piston in
master cylinder.Turn ball joint in (Clockwise) to decrease
or out (Counter-clockwise) to increase pedal travel.
C
Figure 3D
GB-10
ADJUSTMENTS
3.6
3
CRUISE CONTROL SWITCH _________________________________________________
1. If the cruise control does not disengage when brake
pedal is depressed, loosen hardware (D) and slide
switch so roller (E) is centered on bolt (F).
2. Loosen hardware and adjust bolt (F) so head makes
contact with roller (E) and activates switch.
D
F
E
Figure 3E
3.7
FUEL SOLENOID __________________________________________________________
1. Adjust rod (H) so fuel solenoid locks into hold
position when ignition key is turned to the START
and returned to the RUN position. Maintain a 1/32 1/16 in. (0.8 - 1.6 mm) gap between lever and boss
when ignition key is in the OFF position.
1/32 - 1/16”
(0.8 - 1.6 mm)
H
Note: Fuel solenoid will not activate without parking
brake engaged, and PTO Switch disengaged. Turn key to
Start position only long enough to activate solenoid. Do
not start engine without operator in seat.
4-5/8”
(102 mm)
Figure 3F
3.8
GROUND PRESSURE ______________________________________________________
1. Adjusting ground pressure affects lowering time of
the lift arms and also affects ground pressure at each
tire.
2. Loosen thin knob (J) and adjust large knob (K) to
increase or decrease cutting unit weight. Knob
adjusts all three mowers simultaneously.
a. Increasing cutting unit weight allows mowers to
follow contours of ground better and reduces
tractor ground pressure.
J
K
INCREASE
DECREASE
b. Decreasing cutting unit weight increases tractor
weight, which increases traction on slopes.
c.
Once desired ground pressure has been
obtained, tighten thin knob (J).
Note: If cutting unit weight is set too low, wing cutting
units will not lower to the ground from transport position.
Figure 3G
GB-11
3
ADJUSTMENTS
3.9
HYDRO NEUTRAL _________________________________________________________
If the tractor “Creeps” in either direction, the neutral
position must be adjusted. The tractor may tend to
“Creep” if the hydraulic oil is cold. Operate tractor for 15
minutes before determining if adjustment is needed.
! WARNING
Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Any adjustments or repairs performed
with the engine is running must be made with ample
ventilation.
b. To adjust for reverse creep, loosen nut (M) and
turn nut (N) out until tires stop rotating. Hold nut
(N) in place and tighten nut (M).
6. If tractor continues to creep, check position of
traction return control (L).
a. The return control (L) must be parallel to traction
arm (O).
b. Loosen hardware (P) and adjust bracket (Q) until
control is parallel to arm.
Never work on a tractor that is supported only by the
jack. Always use jack stands.
L
N M
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
1. Place a small amount of lubricating oil on all linkage
pivot points.
2. Hoist tractor so all four tires are off the ground and
place jack stands under the frame to prevent
accidental lowering of the tractor during adjustment.
Q
O
P
3. Start engine and set throttle to full speed.
4. Disengage parking brake and place 2WD/4WD
Switch in 2WD position.
5. Check rotation of drive tires and adjust traction
return control (L) with the engine running.
MUST BE PARALLEL
L
Figure 3H
a. To adjust for forward creep, loosen nut (M) and
turn nut (N) in until tires stop rotating. Hold nut
(N) in place and tighten nut (M).
3.10 TRACTION PEDAL STOP ___________________________________________________
Move traction pedal (T) to its maximum forward position.
Adjust stop bolt (R) until bolt touches the traction pedal.
Adjust bolt one revolution counter-clockwise (out against
pedal) and tighten both nuts (S).
T
R
S
S
Figure 3I
GB-12
ADJUSTMENTS
3
3.11 STEERING TOE IN _________________________________________________________
“Toe in” should be adjusted from X ± 1/16 in (1.5 mm).
1. Turn wheels to straight ahead position.
X
2. Loosen tie rod jam nuts (U).
3. Adjust tie rod and retighten jam nuts
4. After adjusting “Toe in” it may be necessary to readjust steering stop bolts.
U
U
X ± 1/16” (1.5 mm)
Figure 3J
3.12 TURNING RADIUS _________________________________________________________
1. Adjust steering cylinder (V) for equal angle steering
in both directions. Check that ball joints are threaded
equally into both ends.
2. Loosen screw and nut (W) on locking clamp. Turn
cylinder rod to obtain desired length then retighten
hardware.
W
W
V
3. Fully extend and retract steering cylinder and
readjust steering stop bolts.
Figure 3K
3.13 STEERING STOP BOLTS ____________________________________________________
Do not adjust the stop bolts until the “Toe in” and steering
cylinder have been adjusted.
1. Loosen both nuts (Y) and turn bolts completely in
against mounting block.
2. Fully retract steering cylinder. Adjust left side stop
bolt until it just touches steering arm. Tighten left
side nut (Y).
3. Fully extend steering cylinder. Adjust right side stop
bolt until it just touches steering arm. Tighten right
side nut (Y).
Y
Y
Figure 3L
GB-13
3
ADJUSTMENTS
3.14 REVERSE SENSING SWITCH________________________________________________
1. Adjust actuating rod (Z) so tractor shifts into 2WD at
approximately 0.5 m.p.h. in reverse.
2. Loosen nut and turn rod end counterclockwise to
decrease speed or clockwise to increase speed.
3. Tighten nut and test machine.
4. If adjustment cannot be made, contract your
authorized Textron Turf Care And Specialty Products
dealer.
Z
Figure 3M
3.15 LEVELING FRONT MOWER _________________________________________________
1. Before leveling the front deck, the tractor tires and
caster wheels must be properly inflated. The cutting
height is directly related to the radius of the tire.
A
A
A
2. Set the cutting height of the front mower to 5-1/2 in.
(140 mm).
3. Rotate all blades so that one end of the blade (A) is
pointing forward.
4. Fully lower front deck. Measure from the ground to
point (A) and from the ground to point (B). Point (B)
must be 1/8 in. (3 mm) higher than point (A).
B
5. Add or remove shims (C) as required between
bumper pad (D) and lift arm (E).
6. Once the front mower has been properly leveled,
the cutting height may be readjusted without
changing the shims. It may be necessary to re-level
the deck if there is a change to the tires.
B
B
Figure 3N
D
C
E
Figure 3O
GB-14
ADJUSTMENTS
3
3.16 CUTTING HEIGHT _________________________________________________________
Level the front mower before setting the cutting height for
the first time. Do not remove the cutting units from the
tractor to change cutting height.
2. Figure 3P shows the height adjustment decal for
the casters.
Column 1 - Height of cut
Column 2 - Arrangement of spacers
Column 3 - Arm Position
Column 4 - Wing Mower Mounting Location
Column 5 - Front Mower Mounting Location
Cutting height for decks can be adjusted from 1 to 5-1/2
in. (25-140 mm) in 1/2 in. (13 mm) increments. Actual
cutting height may vary somewhat from the heights given
depending on turf conditions, tire variances and other
factors.
Note: When cutting undulating areas, lower cutting
heights may cause scalping. Adjust height accordingly to
prevent turf damage.
1. Park the tractor on a flat, level surface. Raise the
decks until the caster wheels are raised off the
ground enough so caster wheels can be removed
from deck. Place blocks under decks so they are
supported on all sides.
! WARNING
To prevent serious injury, lower deck until it is
resting completely on the supports. This will
prevent it from accidentally lowering while making
adjustments. Disengage all drives, engage
parking brake, stop engine and remove ignition
key.
3. Adjust spacers in quantity listed. Store extra spacers
on top of spindle. Always leave one thin spacer
above and below caster arm.
4. For cutting heights 3 in. (76 mm) and below, caster
arms should be assembled to upper set of holes
(A). For cutting heights above 3 in. (76 mm), caster
arms should be assembled to lower set of holes (B).
Note: After setting cutting height, fully lower cutting units
onto a flat, hard surface, stop engine, and measure the
distance from the blade tips to the ground. If the distance
is different from the desired cutting height, make
adjustments as necessary. Cut in a small test area and
make any final adjustments for desired turf appearance.
A
"X"
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
B
"X"
0
1
2
3
4
0
1
2
3
4
A
A
A
A
A
B
B
B
B
B
1.0
2.0
3.0
4.0
5.0
1.5
2.5
1.0
3.5
3.0
4.5
5.0
2.5
4.5
5.5
Figure 3P
GB-15
3
ADJUSTMENTS
3.17 SERVICING FRONT DECK __________________________________________________
The front deck can be raised and tilted up to improve
access to the cutting unit and blades for service and
cleaning. Be sure to disengage all drives, engage parking
brake, stop engine and remove ignition key before
working around deck.
To tilt front deck up to its service position:
1. Fully raise front and right wing deck. Stop engine.
2. Remove height of cut pins from front deck and
carefully lift deck to a perpendicular position.
3. Use a chain or heavy rope to tie the front right
caster arm to the right wing deck.
4. Start engine and lower front deck to the ground.
Stop engine and remove ignition key.
To return deck to service:
1. Start engine and fully raise front deck.Stop engine.
Remove rope or chain from right wing deck and
slowly lower front deck.
! CAUTION
Removing rope or chain will release the full weight of
the deck. Make sure anyone assisting in this
procedure is made aware of this before removing rope
or chain.
2. Install height of cut pins in correct set of holes. Start
engine and lower front deck.
3.18 SPECIFIC TORQUE ________________________________________________________
Tie Rod Ball Joints (2): 20 ft lb. (27 Nm).
Steering Cylinder Ball Joints (2): 45 ft lb (61 Nm).
Blade Adapter Bolts (14): 35 - 40 ft lb (47 - 54 Nm).
Center Blade Bolts (7): 75 ft lb (102 Nm).
Rear Wheel Bolts (10): 40 - 50 ft lb (54 - 68 Nm).
Front Lug Nuts (10): 100 - 120 ft lb (135 - 162 Nm)
GB-16
ADJUSTMENTS
3
3.19 TORQUE SPECIFICATION ___________________________________________________
CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising
from the use of these charts. Extreme caution should always be used when using any torque value.
Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For
tightening plated bolts, use the value given for lubricated.
AMERICAN NATIONAL STANDARD FASTENERS
SIZE
UNITS
GRADE 5
Lubricated
GRADE 8
Dry
Lubricated
SIZE
UNITS
GRADE 5
Dry
Lubri-
GRADE 8
Dry
Lubri-
cated
Dry
cated
#6-32
in-lb (Nm)
–
20 (2.3)
–
–
7/16-14
ft-lb (Nm)
37 (50.1)
50 (67.8)
53 (71.8)
70 (94.9)
#8-32
in-lb (Nm)
–
24 (2.7)
–
30 (3.4)
7/16-20
ft-lb (Nm)
42 (56.9)
55 (74.6)
59 (80.0)
78 (105)
#10-24
in-lb (Nm)
–
35 (4.0)
–
45 (5.1)
1/2-13
ft-lb (Nm)
57 (77.2)
75 (101)
80 (108)
107 (145)
#10-32
in-lb (Nm)
–
40 (4.5)
–
50 (5.7)
1/2-20
ft-lb (Nm)
64 (86.7)
85 (115)
90 (122)
120 (162)
#12-24
in-lb (Nm)
–
50 (5.7)
–
65 (7.3)
9/16-12
ft-lb (Nm)
82 (111)
109 (148)
115 (156)
154 (209)
1/4-20
in-lb (Nm)
75 (8.4)
100 (11.3)
107 (12.1)
143 (16.1)
9/16-18
ft-lb (Nm)
92 (124)
122 (165)
129 (174)
172 (233)
1/4-28
in-lb (Nm)
85 (9.6)
115 (13.0)
120 (13.5)
163 (18.4)
5/8-11
ft-lb (Nm)
113 (153)
151 (204)
159 (215)
211 (286)
5/16-18
in-lb (Nm)
157 (17.7)
210 (23.7)
220 (24.8)
305 (34.4)
5/8-18
ft-lb (Nm)
128 (173)
170 (230)
180 (244)
240 (325)
5/16-24
in-lb (Nm)
173 (19.5)
230 (26.0)
245 (27.6)
325 (36.7)
3/4-10
ft-lb (Nm)
200 (271)
266 (360)
282 (382)
376 (509)
3/8-16
ft-lb (Nm)
23 (31.1)
31 (42.0)
32 (43.3)
44 (59.6)
3/4-16
ft-lb (Nm)
223 (302)
298 404
315 (427)
420 (569)
3/8-24
ft-lb (Nm)
26 (35.2)
35 (47.4)
37 (50.1)
50 (67.8)
7/8-14
ft-lb (Nm)
355 (481)
473 (641)
500 (678)
668 (905)
METRIC FASTENERS
4.6
SIZE
8.8
10.9
Non Critical
Fasteners
into
Aluminum
12.9
UNITS
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
M4
Nm (in-lb)
–
–
–
–
–
–
3.83 (34)
5.11 (45)
2.0 (18)
M5
Nm (in-lb)
1.80 (16)
2.40 (21)
4.63 (41)
6.18 (54)
6.63 (59)
8.84 (78)
7.75 (68)
10.3 (910
4.0 (35)
M6
Nm (in-lb)
3.05 (27)
4.07 (36)
7.87 (69)
10.5 (93)
11.3 (102)
15.0 (133)
13.2 (117)
17.6 (156)
6.8 (60)
M8
Nm (in-lb)
7.41 (65)
9.98 (88)
19.1 (69)
25.5 (226)
27.3 (241)
36.5 (323)
32.0 (283)
42.6 (377)
17.0 (150)
M10
Nm (ft-lb)
14.7 (11)
19.6 (14)
37.8 (29)
50.5 (37)
54.1 (40)
72.2 (53)
63.3 (46)
84.4 (62)
33.9 (25)
M12
Nm (ft-lb)
25.6 (19)
34.1 (25)
66.0 (48)
88.0 (65)
94.5 (70)
125 (92)
110 (81)
147 (108)
61.0 (45)
M14
Nm (ft-lb)
40.8 (30)
54.3 (40)
105 (77)
140 (103)
150 (110)
200 (147)
175 (129)
234 (172)
94.9 (70)
GB-17
4
MAINTENANCE
4
MAINTENANCE
4.1
GENERAL________________________________________________________________
b.
Keep all moving parts properly adjusted and lubricated.
c.
Replace worn or damaged parts before operating
the machine.
d.
Keep all fluids at their proper levels.
e.
Keep shields in place and all hardware securely
fastened.
f.
Keep tires properly inflated.
! WARNING
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key from
ignition switch to prevent injuries
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
1.
Adjustment and maintenance should always be
performed by a qualified technician. If proper
adjustments cannot be made, contact an Authorized
Textron Turf Care And Specialty Products Dealer.
2.
Inspect the equipment on a regular basis, establish a
maintenance schedule and keep detailed records.
a.
4.2
3.
Long hair, jewelry or loose fitting clothing may get
tangled in moving parts.
4.
Use the illustrations in the Parts Catalog as reference
for the disassembly and reassembly of components.
5.
Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.) according
to local, state or federal regulations.
Keep the equipment clean.
INSPECTING BLADES______________________________________________________
1. Every 50 hours of operation or whenever mower is
removed from tractor, carefully examine the blades to
make sure they are in good operating condition.
Blades showing any bends (G), grooves (H) or
cracks (J) must be replaced.
G
H
J
! CAUTION
Use care when checking blades to avoid pinching hands
and fingers between blade ends.
! WARNING
Never attempt to straighten, weld or repair a damaged
blade. Always replace a damaged blade.
2. Any of the above conditions can cause a piece of
the blade to break away and be hurled from the
mower; causing very serious injury to bystanders or
property damage.
3. A bent blade could have a microscopic crack (G)
that can grow and allow a piece of the blade to
break. Bent blades will also create vibration and
other stress on the machinery.
4. Dust or sand particles can wear a dangerous groove
in the blade (H) between the air vanes and the flat
portion of the blade that will rapidly grow and
produce a crack (J), permitting a piece of the vane
to break off.
GB-18
HR025
Figure 4A
MAINTENANCE
4.3
4
SHARPENING BLADES _____________________________________________________
1. Place a wooden block between the blade and mower
housing to stop the blade from moving. To remove
blade, turn screw holding blade counterclockwise.
A
Maximum
1/2” (13 mm)
! WARNING
The mower blades can develop sharp edges. Use
caution whenever servicing and handling.
B
2. When dressing or sharpening the blade, do not
follow the original pattern of grind as shown in (A).
Grind new cutting edges at an angle as shown in
(B).
HR024
Figure 4B
If the maximum total loss of the blade reaches 1/2 in.,
(13 mm), do not sharpen further, replace blade.
! WARNING
Resharpening the blade beyond the allowable 1/2 in.,
(13 mm) may allow blade tip break off and be thrown
from the mower. Such an incident can cause very
serious injury to bystanders and/or property damage.
3. Make sure an equal amount of material is removed
from both sides of blade to prevent having an
unbalanced blade. An unbalanced blade will cause
excessive vibration and may damage the mower.
4. Use a blade balancer (JAC 5016) to check the
blade after sharpening.
5. Identify the three clockwise rotation (D) and four
counter-clockwise rotation (E) blades. The blades
for clockwise rotation are installed on the left front
deck motor, the outside left wing deck motor and the
inside right wing deck motor. (Rotation is determined
by normal motor rotation viewed from top of deck)
6. Install blades so cutting edges (C) face the direction
of rotation as shown in Figure 4C. Air vane of blade
must face in toward deck housing.
Torque center mounting screw holding blade to 75
ft. lb. (102 Nm).
C
C
C
E
D
E
Bottom view of front deck
in its service position
C
D
E
Left Side
C
E
D
Right Side
Bottom view of side decks
raised to their transport position.
Figure 4C
GB-19
4
MAINTENANCE
4.4
ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by
the engine manufacturer, is supplied with this tractor.
Read the engine manual carefully until you are familiar
with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s
directions will assure maximum service life of the
engine. To order replacement engine manuals contact
the engine manufacturer.
The proper break-in of a new engine can make a
considerable difference to the performance and life of the
engine.
Note: The tractor is designed to operate and cut most
efficiently at the preset governor setting. Do not change the
engine governor settings or overspeed the engine.
During the break-in period, Textron Turf Care And Specialty
Products recommends the following:
1.
4.5
During the first 50 hours of operation, a new engine
should be allowed to reach an operating temperature of
at least 140°F (60°C) prior to operation at full load.
2.
Check the engine oil level twice daily during the first 50
hours of operation. Higher than normal oil consumption
is not uncommon during the initial break-in period.
3.
Change engine oil and oil filter element after first 25
hours of operation.
4.
Check and adjust fan and alternator belts.
5.
Refer to Section 6.3 and Engine Manual for specific
maintenance intervals.
If the injection pump, injectors or the fuel system require
service, contact an authorized Textron Turf Care And
Specialty Products Dealer.
Important: The normal engine operating temperature is less
than 220° F (104° C). If the engine temperature rises by
more than 10° F (6° C) above normal, there is and indication
that the cooling system may not be functioning properly.
The warning horn will sound when the temperature reaches
230° F (110° C). To prevent damage to the engine, never
allow the engine to operate above 230° F. Stop the machine,
disengage all drives and operate the engine at low idle for 5
minutes.
ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before starting
the engine. If the oil level is low, remove oil filler cap and add
oil as required.
Perform initial oil change after first 25 hours of operation and
every 100 hours thereafter. See Engine Manual.
Use only engine oils with API classification CD/CE.
Above 77°F (25°C)
SAE 30W or SAE10W30/10W40
32 to 77°F (0 to 25°C)
SAE 20W or SAE 10W30/10W40
Below 32° (0°C)
SAE10W or SAE 10W30/10W40
See the engine manufacturer’s Owners’s Manual for
detailed service information.
After adding or changing oil, start and run engine at idle with
all drives disengaged for 30 seconds. Shut engine off. Wait
30 seconds and check oil level. Add oil to bring up to FULL
mark on dipstick.
GB-20
MAINTENANCE
4.6
4
AIR FILTER _______________________________________________________________
Do not remove the element for inspection or cleaning.
Unnecessary removal of the filter increases the risk of
injecting dust and other impurities into the engine.
4.
Reassemble cap making sure it seals completely
around the filter housing. Dust evacuator must be
facing down.
Air cleaner servicing is required when air cleaner service
light (F) comes on during normal operation. Empty dust cup
daily.
5.
Check all hoses and air ducts. Tighten hose clamps.
F
When service is required, first clean the outside of the filter
housing; then remove the old element as gently as possible
and discard.
1.
Carefully clean the inside of the filter housing without
allowing dust into the air intake.
2.
Inspect the new element. Do not use a damaged
element and never use an incorrect element.
3.
Assemble the new element and make sure it seats
properly.
4.7
!
CAUTION
1. Do not operate tractor with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.
See instructions in operators manual to properly clean the radiator or oil cooler and check fluid levels.
2. When implement becomes clogged, disengage power and stop engine before cleaning.
3. Keep hands, feet and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place.
6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD / 4WD while tractor is moving
Figure 4D
FUEL ____________________________________________________________________
Handle fuel with care - it is highly flammable. Use an
approved container, the spout must fit inside the fuel filler
neck. Avoid using cans and funnels to transfer fuel.
! WARNING
Never remove the fuel cap from the fuel tank, or add fuel,
when the engine is running or while the engine is hot.
Do not smoke when handling fuel. Never fill or drain the
fuel tank indoors.
Do not spill fuel and clean spilled fuel immediately.
• Fill the fuel tank to within 1 in. (25 mm) of the bottom of
the filler neck.
• Store fuel according to local, state or federal ordinances
and recommendations from your fuel supplier.
• Never overfill or allow the tank to become empty.
• Check fuel lines and clamps every 50 hours. Replace fuel
lines and clamps at the first sign of damage.
• Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating
45. Refer to Engine Manual for additional information.
Never handle or store fuel containers near an open flame
or any device that may create sparks and ignite the fuel
or fuel vapors.
Be sure to reinstall and tighten fuel cap securely.
4.8
FUEL SYSTEM ____________________________________________________________
Refer to Section 6.3 for specific maintenance intervals.
Before replacing any filter, thoroughly clean the filter
housing and the area around the filter. Dirt must not be
allowed to enter into fuel system.
For diesel engines, turn the key switch to the ON position to
start the fuel pump, and bleed the fuel system if the fuel filter
and lines have been removed, or the fuel tank has become
empty. See Engine Manual.
GB-21
4
MAINTENANCE
4.9
BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off” and the
key has been removed before servicing the battery.
! CAUTION
Always use insulated tools, wear protective glasses or
goggles and protective clothing when working with
batteries. You must read and obey all battery
manufacturer’s instructions.
1.
When installing the battery, always assemble the RED,
positive (+) battery cable first and the ground, BLACK,
negative (-) cable last.
2.
When removing the battery, always remove the
ground, BLACK, negative (-) cable first and the RED,
positive (+) cable last.
3.
Make sure battery is properly installed and secured to
the battery tray.
! WARNING
Tighten cables securely to battery terminals and apply a
light coat of silicone dielectric grease to terminals and cable
ends to prevent corrosion. Keep vent caps and terminal
covers in place
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash your hands after
handling.
Check the electrolyte level every 100 hours. Keep the cable
ends, battery and battery posts clean.
Verify battery polarity before connecting or disconnecting
the battery cables.
4.10 JUMP STARTING __________________________________________________________
Before attempting to “jump start” the tractor, check the
condition of the discharged battery. Section 4.9
! WARNING
Batteries generate explosive hydrogen gas. To reduce
the chance of an explosion, avoid creating sparks near
battery. Always connect the negative jumper cable to the
frame of the tractor with the discharged battery, away
from the battery.
When connecting jumper cables:
1.
Stop the engine on the vehicle with a good battery.
2.
Connect RED jumper cable to the positive (+) terminal
on the good battery and to the positive (+) terminal on
the “discharged” battery.
3.
Connect the BLACK jumper cable from the negative
(-) terminal on the good battery to the frame of the
tractor with the discharged battery.
After cables have been connected, start the engine on the
vehicle with the good battery then start the tractor.
4.11 CHARGING BATTERY _____________________________________________________
2.
Whenever possible, remove the battery from the tractor
before charging. If battery is not sealed, check that the
electrolyte covers the plates in all the cells.
3.
Make sure the charger is “Off”. Then connect the
charger to the battery terminals as specified in the
charger’s manual.
4.
Always turn the charger “Off” before disconnecting
charger from the battery terminals.
! WARNING
Charge battery in a well ventilated area. Batteries
generate explosive gases. To prevent an explosion, keep
any device that may create sparks or flames away from
the battery.
To prevent injury, stand away from battery when the
charger is turned on. A damaged battery could explode.
1.
Refer to Section 4.9. Read the Battery and Charger’s
manual for specific instructions.
GB-22
MAINTENANCE
4
4.12 HYDRAULIC HOSES _______________________________________________________
IMPORTANT: The hydraulic system can be
permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic
component, clean the area around the fittings and the
hose ends to keep impurities out of the system.
! WARNING
To prevent serious injury from hot, high pressure oil,
never use your hands to check for oil leaks, use paper or
cardboard.
Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin. If fluid is injected into
the skin it must be surgically removed within a few hours
by a doctor familiar with this form of injury or gangrene
may result.
1.
2.
Always lower implements to ground, disengage all
drives, engage parking brake, stop engine and remove
key before inspecting or disconnecting hydraulic lines or
hoses.
Check visible hoses and tubes daily. Look for wet
hoses or oil spots. Replace worn or damaged hoses
and tubes before operating the machine.
3.
The replacement tube or hoses must be routed in the
same path as the existing hose, do not move clamps,
brackets and ties to a new location.
4.
Thoroughly inspect all tubes, hoses and connections
every 250 hours.
a.
Before disconnecting any hydraulic component, tag
or mark the location of each hose then clean the
area around the fittings.
b.
As you disconnect the component, be prepared to
assemble plugs or caps to the hose ends and open
ports. This will keep impurities out of the hydraulic
system and also prevent oil spills.
c.
Make sure “O” rings are clean and hose fittings are
properly seated before tightening.
d.
Keep the hose from twisting. Twisted hoses can
cause couplers to loosen as the hose flexes during
operation resulting in oil leaks.
e.
Kinked or twisted hoses can restrict the oil flow
causing the system to malfunction and the oil to
overheat and also lead to hose failure.
4.13 HYDRAULIC OIL___________________________________________________________
Refer to Section 6.3 for specific maintenance intervals.
5.
Drain and replace the hydraulic oil after a major component
failure, or if you notice the presence of water or foam in the
oil, or a rancid odor (indicating excessive heat).
6. Operate all tractor functions for about 5 minutes to
purge air out of the system and stabilize the oil
level. Fill tank to full level
Purge air from system.
Always replace the hydraulic filter when changing oil.
To change hydraulic oil:
1.
Clean the area around the oil cap to prevent impurities
from entering and contaminating the system.
a.
Oil temperature should be at 60° to 90°F (16° 32°C). Do not check oil level when oil is hot.
b. The main oil tank level should be 2 inches below
filler neck.
2.
Drain and replace the hydraulic oil yearly or after a
major component failure, or if you notice the presence
of water, foam, or a rancid odor.
3.
Remove drain plug from bottom of main tank and
loosen or remove breather cap. Check and clean the
breather cap, replace as necessary.
4.
After oil has drained install drain plug and fill with
Textron Turf Care And Specialty Products Hydraulic oil.
GB-23
4
MAINTENANCE
4.14 HYDRAULIC OIL FILTERS __________________________________________________
The hydraulic system is protected by two 10 micron filters.
! WARNING
Charge filter is under pressure. Remove filter slowly to
prevent personal injury.
To replace hydraulic oil filter:
1.
Remove the old filter.
2.
Fill new filter with oil then install new filter. Hand
tighten only.
3.
Operate engine at idle speed with hydraulic system in
neutral for five minutes.
4.
Check hydraulic oil level and fill as required.
4.15 ELECTRICAL SYSTEM _____________________________________________________
If the Interlock does not function properly and the
problem cannot be corrected, contact an authorized
Textron Turf Care And Specialty Products Dealer.
! CAUTION
Always turn the ignition switch off and remove the
negative battery cable (Black) before inspecting or
working on the electrical system.
General precautions that can be taken to reduce electrical
problems are listed below.
1.
Make certain all terminals and connections are clean
and properly secured.
2.
Check the Interlock system, and circuit breakers
regularly.
3.
Keep the wire harness and all individual wires away
from moving parts to prevent damage.
4.
Make sure the seat switch harness is connected to the
main wire harness.
5.
Check the battery and battery charging circuit.
6.
Do not wash or pressure spray around electrical
connections and components.
4.16 MUFFLER AND EXHAUST __________________________________________________
! WARNING
Exhaust fumes contain carbon monoxide that is toxic and
can be fatal when inhaled.
NEVER operate an engine without proper ventilation.
To protect from carbon monoxide poisoning, inspect the
complete exhaust system regularly and always replace a
defective muffler.
If you notice a change in the color or sound of the exhaust,
stop the engine immediately. Identify the problem and have
the system repaired.
Torque all exhaust manifold hardware evenly. Tighten or
replace exhaust clamps.
4.17 TIRES ___________________________________________________________________
1.
Keep tires properly inflated to prolong tire life. Check
inflation pressure while the tires are cool. Inspect tread
wear.
1. Check the pressure with an accurate, low pressure
tire gauge.
2. Keep tires inflated to:
Front - 16-20 psi - (110-138 kPa)
GB-24
Rear - 8-10 psi (55-69 kPa)
Casters - 20-25 psi (138-172 kPa)
! CAUTION
Unless you have the proper training, tools and
experience, DO NOT attempt to mount a tire on a rim.
Improper mounting can produce an explosion which
may result in serious injury.
MAINTENANCE
4
4.18 WHEEL MOUNTING PROCEDURE ____________________________________________
! WARNING
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
1.
Remove dirt, grease and oil from stud thread. Do not
lubricate threads.
2.
Position wheel on hub and inspect to insure full contact
between mounting surface of wheel and hub.
3.
Finger tighten all hardware then torque hardware in
criss-cross order; always tighten nuts in the top
position.
4.
Check and retorque daily until torque is maintained.
See Section 3.18
4.19 CARE AND CLEANING _____________________________________________________
Wash the tractor and implements after each use. Keep the
equipment clean.
Note: Do not wash any portion of the equipment while it is
hot. Do not use high pressure spray or steam. Use cold
water and automotive cleaners.
1.
Use compressed air to clean engine and radiator fins. A
special blow gun is available through Textron Turf Care
And Specialty Products Dealer.
2. Use only fresh water for cleaning your equipment.
Note: Use of salt water or affluent water has been known
to encourage rust and corrosion of metal parts resulting
in premature deterioration or failure. Damage of this
nature is not covered by the factory warranty.
3.
Do not spray water directly at the instrument panel,
ignition switch, controller or any other electrical
components, or at bearing housings and seals.
4.
Clean all plastic or rubber trim with a mild soap
solution or use commercially available vinyl/rubber
cleaners.
Repair damaged metal surfaces and use Textron Turf Care
And Specialty Products touch-up paint. Wax the equipment
for maximum paint protection.
! CAUTION
Clean grass and debris from cutting units, drives,
muffler and engine to prevent fires.
! WARNING
NEVER use your hands to clean cutting units. Use a
brush to remove grass clippings from blades. Blades are
extremely sharp and can cause serious injuries.
4.20 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________
A Rollover Protection System (ROPS)is included with this
tractor. Inspect it periodically and follow operating
procedures described in Safety and Operation Manual
! CAUTION
2. Once the ROPS has been subjected to any form of
impact it should be replaced.
3. Check and retorque all hardware. All replacement
components used for the ROPS must be as
specified in the Textron Turf Care And Specialty
Products Parts List.
Do not loosen or remove bolts, do not weld, drill, modify,
bend or straighten a damaged structure.
1. The seat, the seat belt, mounting hardware and any
accessories within the ROPS, should be inspected
regularly and all damaged parts replaced
immediately.
GB-25
4
MAINTENANCE
4.21 RADIATOR AND OIL COOLER _______________________________________________
! WARNING
To prevent serious bodily injury from hot coolant or steam
blow-out, never attempt to remove the radiator cap while
the engine is running. Stop the engine and wait until it is
cool. Even then, use extreme care when removing the
cap.
10. Check and tighten the fan belt. Replace clamps and
hoses every two years.
11. If you continue to experience engine or hydraulic
system overheating, have to add coolant more than
once a month, or add more than one quart at a
time, have a authorized Textron Turf Care And
Specialty Products Dealer check the cooling system.
! CAUTION
Do not pour cold water into a hot radiator. Do not
operate engine without a proper coolant mixture.
Install cap and tighten securely.
Cardboard
Oil Cooler
Radiator
1. Check coolant level daily. Radiator should be full and
recovery bottle should be up to the cold mark.
2. Drain and refill annually. Remove the radiator cap,
open the engine block drain and the radiator drain.
Empty and clean the recovery bottle.
3. Mix clean water with ethylene glycol based antifreeze for the coldest ambient temperature. Read
and follow the instructions on the anti-freeze
container and engine manual.
Direct air through
radiator from
engine side
Direct air through
oil cooler from
rear
Trap Door
4. Keep the hood and screen clean. Remove leaves or
grass clippings from screen daily.
5. Loosen wing nuts on side of oil cooler and tilt oil
cooler back to cleaning position.
6. Open trap door under the radiator and oil cooler,
then place a piece of cardboard, to act as a
deflector, between the radiator and oil cooler.
! WARNING
To prevent burns, do not touch muffler or muffler shield
when opening trap door. Surface temperatures may
exceed 150° F (66° C).
7. Use compressed air, up to 30 psi (206 kPa), to
clean the radiator and oil cooler fins. A special blow
gun (JAC 5098) is available through an Authorized
Textron Turf Care And Specialty Products Dealer.
8. Direct air through the engine side of radiator
towards rear of tractor and through rear of oil cooler
towards the front of tractor.
9. Remove cardboard and return oil cooler to its
upright position. Tighten wing nuts. Clean the entire
compartment underneath the radiator and close trap
door.
GB-26
Figure 4E
MAINTENANCE
4
4.22 STORAGE ________________________________________________________________
General
1.
Wash the tractor thoroughly and lubricate. Repair and
paint damaged or exposed metal.
2.
Inspect the tractor, tighten all hardware, replace worn
or damaged components.
3. Add a fuel conditioner or biocide to prevent gelling
or bacterial growth in fuel. See your local fuel
supplier.
4. If storing indoors, drain fuel from tank.
5. Close fuel shut off valve.
3.
Drain and refill radiator.
Cutting Units
4.
Clean the tires thoroughly and store the tractor so the
load is off the tires. If tractor is not on jack stands,
check tires at regular intervals and reinflate as
necessary.
1.
Wash the cutting units thoroughly, then repair and paint
any damaged or exposed metal.
2.
Lubricate all fittings and friction points.
5.
Keep the machine and all its accessories clean, dry
and protected from the elements during storage. Never
store equipment near an open flame or spark which
could ignite fuel or fuel vapors.
! CAUTION
To prevent personal injury and damage to the cutting
edges, handle the blades with extreme care
Battery
1.
Remove, clean and store battery in upright position in a
cool, dry place.
2.
Check and recharge battery every 60 to 90 days while
in storage.
3.
Store batteries in a cool, dry place. To reduce the self
discharge rate, room temperature should not be above
80°F (27°C) or fall below 20°F (-7°C) to prevent
electrolyte from freezing.
After Storage
1.
Check and reinstall battery
2.
Check or service fuel filter and air cleaner.
3.
Check the radiator coolant level.
4.
Check oil level in the engine crankcase and hydraulic
system.
5.
Fill the fuel tank with fresh fuel. Open fuel shut off
valve and bleed the fuel system.
6.
Make certain that the tires are properly inflated.
7.
Remove all oil from the reels and bedknife. Adjust
bedknife and cutting height.
8.
Start and operate the engine at 1/2 throttle. Allow
enough time for the engine to become properly
warmed and lubricated.
Engine (General)
1.
2.
While the engine is warm, remove the drain plug, drain
the oil from the crankcase and change oil filter. Install
drain plug and refill with fresh oil. Let engine cool before
storing.
Clean exterior of engine. Paint exposed metal, or apply
a light coat of rust preventative oil.
! WARNING
Never operate the engine without proper ventilation;
exhaust fumes can be fatal when inhaled.
GB-27
5
5
TROUBLESHOOTING
TROUBLESHOOTING
5.1
GENERAL________________________________________________________________
The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products
Dealer.
Symptoms
Possible Causes
Engine will not start.
Engine hard to start or
runs poorly.
Engine stops.
Engine overheating
Battery not holding
charge.
Mowers do not cut or
cut unevenly.
Tractor does not react
to traction pedal
Action
1.
Parking brake disengaged, traction
pedal not in neutral or PTO switch
on.
1.
Check Interlock system and start-up procedure.
2.
Battery low on charge or
defective.
2.
Inspect condition of battery and battery connections.
3.
Fuel tank empty or dirty. Fuel shut
off valve closed
3.
Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
Open fuel shut off valve
4.
Circuit breaker blown.
4.
Reset circuit breaker.
1.
Fuel level low, fuel or fuel filter
dirty.
1.
Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
2.
Air cleaner dirty.
2.
Inspect and replace air filter.
3.
Injectors, fuel pump
3.
Consult engine manual.
4.
Engine problem.
4.
Consult engine manual
1.
Fuel tank empty.
1.
Fill with fresh fuel and bleed fuel lines.
2.
Interlocks not set before leaving
operator’s seat.
2.
Engage parking brake, set reel switch to OFF and
traction pedal in neutral.
1.
Coolant level low.
1.
Inspect and add coolant.
2.
Air intake restricted.
2.
Clean cooling air intake.
3.
Water pump belt broken or loose.
3.
Tighten or replace belt.
4.
Engine overload.
4.
Reduce forward speed
1.
Loose or corroded battery
terminals.
1.
Inspect and clean terminals
2.
Low electrolyte.
2.
Refill to correct level.
3.
Alternator belt loose or broken.
3.
Tighten or replace belt
4.
Charging system defective.
4.
See engine manual
1.
Cutting units not fully lowered.
Lower cutting units to ground.
2.
Engine speed too low.
Check engine speed. Run engine at full throttle.
3.
Low hydraulic oil
Check reservoir level and fill if needed.
1.
Parking brake engaged
Disengage parking brake.
2.
Tow Valve Open
Close Tow Valve
3.
Low hydraulic oil
Check reservoir level and fill if needed
Implement does not
raise or lower
1.
Low hydraulic oil
Check reservoir level and fill as needed
Gauges/Indicator
operating
1.
Circuit Breaker blown
Reset circuit breaker, check bulb
2.
Loose wiring
Check electrical connections.
GB-28
not
MAINTENANCE & LUBRICATION CHARTS
6
6
MAINTENANCE & LUBRICATION CHARTS
6.1
GENERAL ________________________________________________________________
2. Lubricate with grease that meets or exceeds NLGI
Grade 2 LB specifications. Apply grease with a
manual grease gun and fill slowly until grease begins
to seep out. Do not use compressed air guns.
! WARNING
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key
from ignition switch to prevent injuries
3. Periodically apply a small amount of lithium based
grease to the seat runners.
1. Always clean the grease fitting before and after
lubricating.
4. For smooth operation of all levers, pivot points and
other friction points that are not shown on the
lubrication chart apply several drops of SAE 30 oil
every 40 hours or as required.
5. Grease fittings every 25 hours.
6.2
LUBRICATION CHART______________________________________________________
F
F
E
E
A
A
B
J
B
F
E
E
K
G
O
N
B
B
C
M
G
L
E
D
H
F
Description
A Front mower arm pivot
B Front lift cylinders
C Wing mower arm pivot
D Wing mower lift cylinders
E Caster Wheels
F Caster Arms
G Deck Pivot Housing
H Spindle Housing Steering Axle
I
Steering Axle Pivot
J Tilt Steering Column
K Brake Pedal Pivot
L Pump Drive Shaft
M Pump Drive Shaft
N Axle Drive Shaft
O Shaft Spline
Fittings
(2)
(4)
(4)
(4)
(10)
(8)
(4)
(2)
(1)
(1)
(1)
(2)
(1)
(2)
(1)
H
E
F
I
GB-29
6
MAINTENANCE & LUBRICATION CHARTS
6.3
MAINTENANCE CHARTS ___________________________________________________
Recommended Service and Lubrication Intervals
Every
8-10
Hours
Air Filter (Cab)
I
Air Filter (Engine)
I
Every
25
Hours
Every
500
Hours
Every
1000
Hours
Yearly
See
Section
R****
4.6
I-A
Brake (Parking)
I-A
R
I
Engine Oil Filter
4., 3.2
V
A
I-C-A
R
Electrical System
Engine Oil
4.21
I*
I
4.15
R*
R
4.5
R*
R
I-A
R
Fuel System
I
R
L
L
L
L
4.8
6.2
I***
I
4.12
Hydraulic Oil
I-A
R**
4.13
R****
4.14
R*
Muffler and Exhaust
Radiator Screens
Tires
I
A - Add or Adjust
I
III
4.16
I-C/AR
I-A
II
VI
Hydraulic Hoses and Tubes
Hydraulic Oil Filter (2)
IV
4.8
Fuel Filter
Grease Fittings - All
Lubricant
Type
4.9
I-A
Brake (Hydraulic)
Front Axle
Every
400
Hours
I
I-A*
Cooling System
Every
250
Hours
R
Battery Charge
Belts
Every
100
Hours
4.21
A
C - Clean
4.17
I - Inspect
L- Lubricate
R - Replace
AR - As Required
* Indicates initial service for new machines.
** Or every two years whichever comes first.
III
*** Inspect visible hoses and tubes for leaks or oil marks.
**** Or when service indicator light comes on.
I
- Manual grease gun with NLGI Grade 2 (Service Class
LB).
II
- Engine Oil - See Section 4.5
- Use Textron Turf Care And Specialty Products hydraulic
fluid: Capacity: 5 gallons (19 Liters). Order Part No.
2500548 carton, containing two 2-1/2 gal. (9.5 liter)
bottles or Part No. 2500546 containing 5 gal. (19 liters),
pail.
IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix.
V
- Heavy Duty 116-DOT-3
VI - Capacity 2 Quarts 90 Weight gear lube
GB-30
8
7
8
8.1
PARTS CATALOG
NOTES
PARTS CATALOG
TABLE OF CONTENTS _____________________________________________________
1.1 .........Decals................................................................. 32
2.1 .........Hood ................................................................... 34
3.1 .........Floorboard Platform.......................................... 36
4.1 .........Seat Pan ............................................................. 38
5.1 .........Steering Console Support ................................ 40
6.1 .........Control Panel..................................................... 42
7.1 .........Lift Valve ............................................................ 44
8.1 .........Throttle............................................................... 45
9.1 .........Steering Console............................................... 46
10.1 .......Traction Pedal Linkage ..................................... 48
11.1 .......Traction Linkage ............................................... 50
12.1 .......Brake Pedal........................................................ 52
13.1 .......Parking Brake .................................................... 54
14.1 .......Frame and Front Axle ....................................... 56
15.1 .......Front Lift Arms .................................................. 58
16.1 .......Wing Lift Arms................................................... 60
17.1 .......Wing Deck Latch ............................................... 62
18.1 .......Steering Axle ..................................................... 64
19.1 .......Air Cleaner ......................................................... 66
20.1 .......Radiator and Oil Cooler .................................... 68
21.1 .......Engine ................................................................ 70
22.1 .......Engine Mounts .................................................. 72
23.1 .......Engine Fuel Control .......................................... 74
24.1 .......Muffler ................................................................ 75
25.1 .......Fuel Tank ........................................................... 76
26.1 .......Pumps and Control Valve................................. 78
27.1 .......Tank Support ..................................................... 80
28.1 .......Hydraulic Tank .................................................. 82
29.1 .......Traction Hydraulics........................................... 84
30.1 .......Gear Pump Hydraulics...................................... 86
31.1 .......Control Valve Hydraulics.................................. 87
32.1 .......Steering Hydraulics .......................................... 88
33.1 .......Lift Hydraulics ................................................... 89
34.1 .......Lift Return Hydraulics....................................... 90
35.1 .......Motor Return Hydraulics .................................. 91
36.1 .......Charge Hydraulics ............................................ 92
37.1 .......Oil Cooler Hydraulics........................................ 93
38.1 .......Return Hydraulics ............................................. 94
39.1 .......Front Deck Hydraulics ...................................... 95
40.1 .......Left Wing Deck Hydraulics ............................... 96
41.1 .......Right Wing Deck Hydraulics ............................ 97
42.1 .......Hydraulic Clamping .......................................... 98
43.1 .......Electrical Components ................................... 100
44.1 .......Electrical Routing............................................ 102
45.1 .......Harness ............................................................ 104
46.1 .......Deck Mounting ................................................ 106
47.1 .......Front Deck ....................................................... 108
48.1 .......Wing Deck........................................................ 110
49.1 .......Caster Wheels ................................................. 112
50.1 .......Deck Bumper ................................................... 114
51.1 .......Seat Suspension ............................................. 115
52.1 .......Control Valve ................................................... 116
53.1 .......4WD Valve........................................................ 117
54.1 .......Lift Valve .......................................................... 118
55.1 .......Steering Valve ................................................. 120
56.1 .......Deck Valve ....................................................... 122
57.1 .......Parking Brake .................................................. 123
58.1 .......Traction Pump ................................................. 124
59.1 .......Deck Motor.......................................................
60.1 .......Front Axle Motor .............................................
61.1 .......Rear Wheel Motor............................................
62.1 .......Front Axle ........................................................
63.1 .......Differtial Assembly..........................................
64.1 .......Drive Axle Reducer .........................................
65.1 .......Differential Lock Assembly ............................
66.1 .......Brake Caliper ...................................................
67.1 .......Electrical Schematic .......................................
68.1 .......Hydraulic Schematic.......................................
69.1 .......O-Ring Chart....................................................
126
127
128
129
130
132
134
135
136
140
144
GB-31
HR-5111
Serial No. 69158 All
1.1 Decals
D
To prevent fuel spill,
only fill to filler neck
!
CAUTION
!
WARNING
Fit roll over protective
structure before using
this machine on slopes
greater than 14 .
Do not use on slopes
greater than 21 .
Keep bystanders away
10
10
30
10
30
14
!
18
WARNING
!
Filter is under pressure. Remove
filter slowly to avoid bodily injury
PUSH TO LATCH
WING ARMS.
PULL TO RELEASE
22
WARNING
Radiator is under pressure. Remove
cap slowly to avoid personal injury
IMPORTANT
DO NOT USE STARTING
ASSIST FLUIDS
31
24
USE OF STARTING ASSIST FLUIDS IN THE
AIR INTAKE SYSTEM MAY BE POTENTIALLY
EXPLOSIVE OR CAUSE A "RUNAWAY"
ENGINE CONDITION. THIS COULD RESULT
IN SERIOUS ENGINE DAMAGE.
6
WARNING
!
To prevent burns, do not touch
muffler or muffler shield.
Temperatures may exceed 150¡F (66¡C)
28
27
J-T 3002556 CA
16
17
13
15
CAUTION
!
DANGER
Fill oil tank to 2 inches below filler neck
DO NOT USE FOR TOWING
29
USE JACOBSEN
HYDRAULIC FLUID
SEE MANUAL FOR
SPECIFCATIONS
CAUTION
Mix equal parts of clean water and a premium
quality ethylene glycol based anti-freeze to
maintain the boil over, rust and corrosion
protection.
7
32
1. Do not operate tractor with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.
See instructions in operators manual to properly clean the radiator or oil cooler and check fluid levels.
2. When implement becomes clogged, disengage power and stop engine before cleaning.
3. Keep hands, feet and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place.
6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD / 4WD while tractor is moving
ANTI-FREEZE
PROTECTED TO -26 F (-32 C)
WARNING
To prevent serious injury
never disconnect or tamper
with the seat switch.
Read the manual for more information.
!
26
23
THIS RADIATOR CONTAINS
30
!
12
20
Drain and discard coolant yearly. Read manual
for additional instructions.
25
DAILY SERVICE INSTRUCTIONS
Read Manual thoroughly before operating for maintenance instructions.
21
IMPORTANT
Tow valve to be used in case of
emergency only. Excess towing
may damage hydraulic system.
Before towing vehicle, turn
valve 90 to de-clutch. Do not turn
valve while machine is in motion.
19
Maintain fluid level in radiator recovery tank between
"Full" and "Low" mark when engine is cold.
Clear the radiator core & radiator screen of any dirt
or grass clippings.
Check the engine oil each time you stop for fuel.
Empty air cleaner dust cap daily.
Read operators manual for more detailed service
instructions.
3
J-T 364907 CA
1
HR-5111
4WD
2
OPERATING INSTRUCTIONS
READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS.
REPLACEMENT MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, 1721 PACKARD AVENUE, RACINE WI, 53403.
TO START
1. Set Parking Brake.
2. Set Speed Control
treadle in neutral.
3. Place implement switch
in off position.
4. Set throttle at half
position.
5. For cold starting,
hold glow switch
for seven seconds,
release switch.
6. Turn ignition switch
to start position.
TO TRANSPORT
1. Place implement switch
in off position.
2. Raise cutting units
and engage transport
latches.
3. Release parking brake
4. Set throttle to
fast position.
5. Depress treadle
pedal for desired
ground speed.
TO STOP
TO MOW
1. Lower cutting units
to ground.
2. Set rocker switch
in cut position for
mowing (and reverse
position for
clearing
obstructions from
reels, ST-5111 only).
3. Place implement switch
in on position.
4. Release parking
brake.
5. Set throttle to fast
position.
6. Depress treadle
pedal for desired
ground speed
1. Set treadle pedal
in neutral position.
2. Place implement switch
in off position.
3. Set parking brake.
4. Set throttle to
slow position.
5. Turn ignition to
off position and
remove key.
ST 5111
Vehicle Weight Wet:
Vehicle Horsepower:
4340 lb
49 HP
1970 kg
36.5 kW
At 2500 RPM
HR 5111
Vehicle Weight Wet:
Vehicle Horsepower:
3301 lb
50 HP
1534 kg
37.2 kW
At 2800 RPM
TO BACKLAP (ST-5111 ONLY)
1. Engage parking
brake.
2. Start engine and
set throttle to
minimum idle speed.
3. Engage implement
switch for
backlapping.
4. Set desired rocker
switch to reverse,
set other switch
in center (OFF)
position.
5. With extreme caution,
apply lapping
compound with long
handled brush.
!
PARKING BRAKE
ON
OFF
To Engage: Pull Up
To Release: Push Down
J-T 3002541
32
WARNING
!
KEEP HANDS AND FEET AWAY
DO NOT OVERFILL
DANGER
!
8
ADVERTENCIA
1. Leer el manual del operador. No permitir que
personas no capacitadas para ello usen la maquina
2. Mantenae los escudos en su lugar y la tornilleria
debidamente fijada.
3. Antes de limpiar, ajustar o reparar este equipo,
desengranar todas los mandos, aplicar el freno de
estacionamiento y apagar el motor.
4. Mantener las manos, los pies y la ropa alejados de
las piezas en movimiento.
5. No viajar como pasajeros ni llevar pasajeros en
maquinas sin asiento para ellos.
6. Mantener a las demas personas alejadas
7. Si no sabe leer ingles, solicitarle a otra persona que
le lea y explique el contenido de las etiquetas y del
manual de la maquina.
To avoid injury when working with battery
1. Always connect the black ground (–)
cable last and remove it first.
2. Keep sparks and flames away, and
avoid contatc with acid.
To avoid injury when jumping battery
1. Connect positive (+) terminal to
positive (+) terminal.
2. Connect negative (–) terminal on good
battery to frame of vehicle that
has dead battery.
5
4
11
9
10
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
Qty.
Description
364907
1
Decal, Tow Valve
3002541
363994
340623
3001435
366608
3002517
3008326
3008042
3008327
3007514
3007505
3007129
3002529
3002817
3002556
3002248
3002520
366866
3002565
3002518
3002515
339460
365956
363995
361175
339237
3000435
365919
352487
366160
365339
1
1
1
1
2
1
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Decal, Instruction
Decal, Service
Decal, Spanish
Decal, Battery Danger
Decal, Wing Transport Lock Cable
Decal, Ground Pressure
Decal, HR 5111
Decal, Blue Stripe
Decal, 4WD
Decal, Textron
Decal, Jacobsen
Emblem, Diamond J
Decal, Warning
Decal, Differential Lock
Decal, Accelerator
Decal, Brake
Decal, Instrument Panel
Decal, Symbol
Decal, Relay Identification
Decal, Front Panel
Decal, Ignition
Decal, Danger
Decal, Radiator Warning
Decal, Antifreeze
Decal, Towing
Decal, Heat Warning
Decal, Start Assist
Decal, Caution
Decal, Hydraulic Fluid
Decal, Warning
Decal, Seat Switch Warning
Serial Numbers/Notes
Use Horn Portion of Decal Only
Located on inside of relay cover
Located on Fan Shroud
Located on Radiator Seal
Located on Radiator Seal
Located on Air Cleaner
Located on Hydraulic Tank
Located on Hydraulic Tank
Located on Charge Filter Bracket
> Change from previous revision
33
HR-5111
Serial No. 69158 All
2.1 Hood
5
4
3
4
29 30
2
33
32
31
6/7
Part of Item 2
13
16
26
17
9
14
15
18
11
8
10
39
38
25
1
21
22
22
24
35
20
28
35
27
19
27
12
34
40
26
36
37
23
34
HR-5111
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Qty.
Description
117117
1
Hood Assembly
555873
1
• Hood, Lower
555874
366563
463720
395362
2720955
2720956
5001412
555877
555878
555879
555880
441624
460028
443110
446142
325621
444718
453011
340442
391044
340444
366535
340443
3001708
444718
366398
3001709
340440
340795
402230
453023
446130
443102
400188
452006
3003928
366375
452008
444762
340441
1
1
26
1
1
1
1
1
2
1
1
4
2
4
4
2
4
4
1
1
1
2
1
1
2
2
2
1
1
2
2
2
2
2
4
1
AR
6
6
1
• Hood, Upper
• • Bracket, Screen
• • Rivet, 1/8
• • Screen
• • Right Side Roller Bracket
• • Left Side Roller Bracket
• • Fiber Glass Bond Repair Kit
• Rod, Pivot
• Pivot
• Bracket, LH Pivot
• Bracket, RH Pivot
• Carriage Bolt, 3/8-16 x 1”
• Cotter Pin, 1/8 x 1”
• Nut, 3/8-16 Hex
• Lockwasher, 3/8 Heavy
• Flat Washer
• Locknut, 5/16-18 Center
• Flat Washer, 3/8
Foam, Right Side Hood
Foam, Rear Hood
Pad, Neoprene
Pad, Neoprene
Foam, Front Hood
Weather Strip, Hood
Locknut, 5/16-18 Center
Trim, Seal
Weather Strip, Body
Foam, Plenum
Handle, Hood
Screw, 1/4-20 x 1” Round Head
Flat Washer, 1/4
Lockwasher, 1/4
Nut, 1/4-20 Hex
Screw, 5/16-18 x 1” Hex Head
Flat Washer, 5/16
Pouch, Literature
Shim, Mounting
Flat Washer, 3/8
Locknut, 3/8-16 Center
Foam, Left Side Hood
Serial Numbers/Notes
Required to install Items 6 and 7
> Change from previous revision
35
HR-5111
Serial No. 69158 All
3.1 Floorboard Platform
3
7
1
2
9
11
12
13
10
8
14
4
5
23
6
11
10
21
4
13 12
11
12
5
19
6
20
22
13
16
6
11
12
18 13
5
11
13
36
12
14
4
15
11
12
13
17
22
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
Qty.
Description
117132
1
366403
404072
452006
446136
443106
402636
445278
2242037
400264
453011
446142
443110
339011
400188
3003423
3003425
400258
503611
2242036
1002613
400262
400266
5
4
8
8
8
4
4
1
3
10
10
10
2
4
1
1
1
1
1
1
4
2
Serial Numbers/Notes
Floorboard
Plug, Floorboard
Screw, 5/16-18 x 1” Turss Head
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Screw, 5/16-18 x 1” Flat Head
Nut, U-Type Speed
Bracket, RH Rear Platform Support
Screw, 3/8-16 x 1-1/4” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Bracket, Front Platform Support
Screw, 5/16-18 x 1” Hex Head
Tray, Battery
Clamp, Battery Retaining
Screw, 3/8-16 x 3/4” Hex Head
Battery, 12 V Group # 75NF
Bracket, Battery Tray Support
Bracket, LH Rear Platform Support
Screw, 3/8-16 x 1” Hex Head
Screw, 3/8-16 x 1-1/2” Hex Head
REFERENCE B1, See 67.1
> Change from previous revision
37
HR-5111
Serial No. 69158 All
4.1 Seat Pan
9
13
1
12
11
8
6/7
8
10
3
5
2
30
4
31
36
32
33
34
29
27
35
20
18
28
21
37
22
24
20
14
25
23
19
26
15
17
16
38
HR-5111
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Qty.
Description
66172
1
Seat
554390
163583
434011
446130
66156
554737
554740
554738
554739
400268
445783
400254
3001328
503677
366128
364509
366127
366380
339022
461359
353746
366376
326731
452006
446134
443106
3006988
3006991
66170
N/S
443106
446134
452006
554742
452010
441677
3001328
366476
1
1
2
2
1
1
1
4
2
2
2
2
6
1
1
1
1
1
1
2
1
1
1
6
4
4
1
1
1
1
4
4
4
4
4
4
4
1
• Switch, Seat
• Seat Wire Harness
• Screw, 1/4-20 x 5/8” Socket Head
• Lockwasher, 1/4 Heavy
Arm Rest Kit
• Bracket, Left Side Arm Rest
• Bracket, Right Side Arm Rest
• Spacer
• Arm Rest, Black
• Screw, 3/8-16 x 1-3/4” Hex Head
• Nut, 3/8-16 Whizlock Flange
• Screw, 3/8-16 x 1/2” Hex Head
• Screw, 5/16-18 x 5/8” Special
Seat Pan
Foam, Front
Weather Strip
Foam, Left Side
Trim Seal
Foam, Top
Roll Pin, 1/8 x 3/4”
Spring, Compression
Rod
Knob
Flat Washer, 5/16
Lockwsher, 5/16
Nut, 5/16-18 Hex
Adjuster, Slave
Adjuster, Latching
Seat Suspension, Mini
• Mounting Hardware Pack
• • Nut, 5/16-18 Hex
• • Lockwasher, 5/16
• • Flat Washer, 5/16
• • Spacer
• • Flat Washer, 7/16
• • Carriage Bolt, 5/16-18 x 1-1/2
• • Screw, 5/16-18 x 5/8” Special
Trim Seal
Serial Numbers/Notes
REFERENCE SW3, See 67.1
Includes Decals
See 51.1
> Change from previous revision
39
HR-5111
Serial No. 69158 All
5.1 Steering Console Support
13
12
15
3
14
4
24
27
25
B
23
5
2
10
9
8
B
17
C
7
8
11
16
6
7
26
29
28
20
1
19
18
17
A
C
8
9
10
8
7
40
23
25
24
A
23
22
21
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part No.
Qty.
Description
2720268
1
2720191
REF
401223
446178
443130
400264
453011
446142
443110
471221
366125
366523
443118
455055
1004973
403759
446130
453023
2720266
400184
446136
455056
403760
446271
445270
REF
366458
366476
2
1
1
1
1
5
8
5
5
1
1
1
2
1
1
6
2
2
1
4
4
10
6
6
3
1
1
1
Serial Numbers/Notes
Support, Steering Console
• Bushing
Steering Console Assembly
Screw, 3/4-10 x 4-1/2” Hex Head
Lockwasher, 3/4 Heavy
Nut, 3/4-10 Hex
Screw, 3/8-16 x 1-1/4” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Grease Fitting, 90°
Rod, Console Tilt
Knob, Tilt
Nut, 1/2-13 Hex
Flat Washer, 1/2
Steering Console Cover
Screw, 1/4-20 x 5/8” Truss Head
Lockwasher, 1/4 Heavy
Flat Washer, 1/4
Console Wall
Screw, 5/16-18 x 3/4” Hex Head
Lockwasher, 5/16 Heavy
Flat Washer, 5/16
Screw, 5/16-18 x 3/4” Truss Head
Lockwasher, 5/16 Special
Nut, Tinnerman
Control Panel
Bracket, Seal
Trim Seal
See 9.1
See 6.1
> Change from previous revision
41
HR-5111
Serial No. 69158 All
6.1 Control Panel
W
19
Y
X
Z
34
20
11
8
12
35
Part of 19
9
22
13
Part of 8
21
36
14
Part of 11
37
10
15
23
Part of 34
38
33
7 39
17
39
27
18
39
39
39
25
W
1
42
40
Y
Z
16
6
X
5
4
3
2
31
29
41
24
30
26
42
32
28
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part No.
Qty.
Description
Serial Numbers/Notes
5002593
1
Control Panel
Includes decals
338601
338601
338601
338558
338558
364646
162723
447006
444310
162721
447002
444304
447206
444306
162739
403759
390989
339027
447002
444304
447206
444306
3001372
366932
3001374
5003490
3001373
5003490
3001371
5003490
3001370
5003490
365943
447002
444304
447206
444306
364774
3001386
1000588
363962
1
1
1
1
1
1
1
2
1
1
3
3
2
2
1
4
1
1
3
3
2
2
1
1
1
1
1
1
1
1
1
1
1
3
3
2
2
5
1
1
1
Circuit Breaker, 10Amp
Circuit Breaker, 10Amp
Circuit Breaker, 10Amp
Circuit Breaker, 30Amp
Circuit Breaker, 30 Amp
Plug, Panel
Hour Meter
• Lockwasher, #10 External Tooth
• Nut, #10-24 Hex
Volt Meter
• Lockwasher, #6 External Tooth
• Nut, #6-32 Hex
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Switch, Horn / Test
Screw, 1/4-20 x 5/8” Truss Head
Cover, Tachometer
Tachometer
• Lockwasher, #6 External Tooth
• Nut, #6-32 Hex
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Switch, PTO
Plug, Panel
Switch, Wing Decks
• Mounting Bezel
Switch, Front Deck
• Mounting Bezel
Switch, Cruise Control
• Mounting Bezel
Switch, 4WD
• Mounting Bezel
Gauge, Fuel
• Lockwasher, #6 External Tooth
• Nut, #6-32 Hex
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Boot, Protective
Plug, Lower Panel
Plug, Upper Panel
Toggle Boot
REFERENCE CB1, See 67.1
REFERENCE CB2, See 67.1
REFERENCE CB3, See 67.1
REFERENCE CB4, See 67.1
REFERENCE CB5, See 67.1
REFERENCE U5, See 67.1
REFERENCE U4, See 67.1
REFERENCE SW20, See 67.1
REFERENCE U3, See 67.1
REFERENCE SW4, See 67.1
REFERENCE SW6, See 67.1
REFERENCE SW7, See 67.1
REFERENCE SW22, See 67.1
REFERENCE SW19, See 67.1
REFERENCE U7, See 67.1
> Change from previous revision
43
HR-5111
Serial No. 69158 All
7.1 Lift Valve
6
6
6
3
4
5
7
7
7 13
2 12
13
12
8
1
9
10
11
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
Description
1001802
1
Lift Valve
366150
132473
132472
132471
366522
366133
461356
361833
400124
400128
446130
443102
1
1
1
1
3
3
2
1
1
1
2
2
Weather Strip
Right Wing Lift Lever
Center Lift Lever
Left Wing Lift Lever
Knob, Lift Lever
Chain Link
Roll Pin, 3/32 x 1/2”
Pin, Lift Lever
Screw, 1/4-20 x 2-1/2” Hex Head
Screw, 1/4-20 x 3-1/2” Hex Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Serial Numbers/Notes
See 54.1
> Change from previous revision
44
HR-5111
Serial No. 69158 All
8.1 Throttle
11
9
8
2
1
7
4
5
12
5
7
10
13
3
6
13
14
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
2720168
326731
162478
339023
443104
366132
360885
315966
319755
366134
444762
400124
446130
443102
Qty.
Description
1
14
Serial Numbers/Notes
Lever, Throttle Control
1 Knob, Throttle
1 Ball Joint
1 Cable, Throttle
2 Nut, 1/4-28 Hex
1 Plate, Throttle
2 Disc, Friction
1 Spring, Compression
1 Washer
1 Screw, 3/8-16 x 5” Special
1 Locknut, 3/8-16 Center
1 Screw, 1/4-20 x 2-1/2” Hex Head
2 Lockwasher, 1/4 Heavy
2 Nut, 1/4-20 Hex
> Change from previous revision
45
HR-5111
Serial No. All
9.1 Steering Console
6
4
5
13
9
20
14
12
8
7
10
21
11
2
17
18
15
24
25
16
1
19
Part Of Console
Wire Harness
22
23
3
46
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part No.
Qty.
Description
5002131
1
Steering Console
2720191
1004867
5000431
557829
557830
453009
446136
443108
1001958
5002102
5002101
5000039
3005121
447206
444306
447002
444304
365043
363962
403759
446130
443102
4116465
366523
2
1
1
1
1
4
4
4
1
1
1
2
1
2
2
3
3
1
1
2
2
2
1
1
• Bushing
Valve, Steering
• Nut, Steering Column
Steering Wheel
Steering Wheel Cap
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-24 Hex
Ingition Switch
• Nut, Black Nylon Face
• Bezel, Slotted Rubber
• Ignition Key
Water Temperature Gauge
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
• Lockwasher, #6 External Tooth
• Nut, #6-32 Hex
Switch, Glowplug
Toggle Switch Boot
Screw, 1/4-20 x 5/8” Truss Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Handle, Operator Assist
Knob, Operator Assist
Serial Numbers/Notes
See 55.1
REFERENCE SW1, See 67.1
REFERENCE U6, See 67.1
REFERENCE SW5, See 67.1
> Change from previous revision
47
HR-5111
Serial No. 69158 All
10.1 Traction Pedal Linkage
Part of Right
Front Lift Arm
Support
2
3
1
8
7
13
23
6
12
2
Part of
Floorboard
9
19
22
18
4
10
17
12
19
5
18
24
Part of
Floorboard
11
25
17
14
21
16
15
34
20
14
33
22
28
26
24
32
31
29
30
48
27
21
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
Qty.
Description
2720169
1
Traction Pedal
2720202
366573
366129
400188
452006
446136
443106
366082
460048
408866
445781
360462
310089
366089
443812
453011
446142
443112
2720209
2720215
453017
460028
453023
471214
366394
1000649
441606
446130
443102
403745
452002
446116
444310
2
1
1
2
2
2
2
1
1
1
2
1
2
1
1
2
2
2
1
2
2
1
3
1
1
1
2
2
2
2
2
2
2
• Bushing
Pad, Traction Pedal Non Slip
Bracket, Traction Pedal Mounting
Screw,5/16-18 x 1” Hex Head
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Rod, Traction Pedal Pivot
Cotter Pin, 3/16 x 1”
Screw, #10-24 x 5/8” Thread Cutting
Nut, 5/16-18 Whizlock Flange
Stud, Pedal Limiting
Ball Joint
Rod, Traction Pedal Adjusting
Nut, 3/8-24 Hex Jam
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-24 Hex
Traction Bell Crank
• Bushing
Flat Washer, 1/2
Cotter Pin, 1/8 x 1”
Flat Washer, 1/4
Grease Fitting
Bracket, Switch
Switch, Reverse Sensing
Carriage Bolt, 1/4-20 x 3/4”
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Screw, #10-24 x 5/8” Hex Head
Flat Washer, #10
Lockwasher, #10
Nut, #10-24 Hex
Serial Numbers/Notes
REFERENCE SW23, See 67.1
> Change from previous revision
49
HR-5111
Serial No. 69158 All
11.1 Traction Linkage
12
15
8
13
14
10
37
20
11
30
31
2
32
4
33
8
5
31
6
32
5
7
18 19
1
16
35
27
8
12
8
36
9
21
22
20 24
23
21
28
12
26 12
29
12
9
8
13
50
34
3
7
12
19
17
7
25
15
8
13
13
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Part No.
Qty.
Description
2500257
1
Tube, Traction Return
3007095
3000593
358795
358794
364970
443812
446142
360893
3000594
400276
453011
443110
400198
444718
2500175
400190
400194
452006
443106
362819
304718
2246004
359949
444762
366317
401028
366088
400264
340783
367456
363771
367457
400202
400268
2243002
446136
1
1
1
4
1
4
7
2
1
2
8
3
1
2
1
1
1
3
3
2
2
1
1
1
1
1
1
1
1
2
2
1
2
2
2
2
Stop, Rear Pivot
Spacer, Traction Control
Screw, 3/8-24 x 5-1/2” Special
Washer
Spring, Compression
Nut, 3/8-24 Hex Jam
Lockwasher, 3/8 Heavy
Rod End
Bracket, Traction Return
Screw, 3/8-16 x 3” Hex Head
Flat Washer, 3/8
Nut, 3/8-16 Hex
Screw, 5/16-18 x 2-1/4” Hex Head
Locknut, 5/16-18 Center
Traction Damper
Screw, 5/16-18 x 1-1/4” Hex Head
Screw, 5/16-18 x 1-3/4” Hex Head
Flat Washer, 5/16
Nut, 5/16-18 Hex
Washer
Bushing
Traction Arm
Rubber Mount, Traction Arm
Locknut, 3/8-16 Center
Rod End
Screw, 3/8-16 x 3-1/4” Hex Head
Rod, Traction Pump Adjusting
Screw, 3/8-16 x 1-1/4” Hex Head
Magnet, Cruise Control
Pin, Magnet Support
Spring
Bracket, Cruise Control Magnet
Screw, 5/16-18 x 3” Hex Head
Screw, 3/8-16 x 1-3/4” Hex Head
Block, top
Lockwasher, 5/16 Heavy
Serial Numbers/Notes
REFERENCE K16, See 67.1
> Change from previous revision
51
HR-5111
Serial No. 69158 All
12.1 Brake Pedal
21
26
27
28
18
19
20
18
24
25
12
11
14
13
15
16
15
17
10
6
16
17
9
5
2
3
4
37
38
7
36
8
1
30
31
32
34
29
33
35
52
22
23
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part No.
Qty.
Description
132470
1
Brake Pedal
2720393
345020
446148
343256
350558
441668
443102
471214
163935
463017
412005
360893
400266
453011
446142
443110
443812
359904
1002434
400264
446116
444310
319277
366146
319276
319279
472201
1000649
403745
452002
122959
366147
122957
122958
444708
447010
4108840
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
2
1
1
3
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
Pin, Pedal
Pad, Brake Pedal
Lockwasher, 7/16 Heavy
Nut, Pedal Pin
Spring, Pedal Return
Carriage Bolt, 1/4-20 x 1-1/4”
Nut, 1/4-20 Hex
Grease Fitting, Straight
Hub, Brake
Key, 3/16 x 3/4” Woodruff
Screw, 1/4-20 x 1/2” Square Head
Rod End
Screw, 3/8-16 x 1-1/2” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Nut, 3/8-24 Hex Jam
Rod, Brake Pedal Adjustment
Master Cylinder
Screw, 3/8-16 x 1-1/4” Hex Head
Lockwasher, #10
Nut, #10-24 Hex
Gasket
Fitting
Gasket
Fitting
Plug, 1/8” NPT Square Head
Switch, Brake Pedal
Screw, #10-24 x 3/4” Hex Head
Flat Washer, #10
Tube, Master Cylinder to Fitting
Fitting, 3 Way Brake Line
Tube, Fitting to Right Side Caliper
Tube, Fitting to Left Side Caliper
Locknut, 1/4-20 Center
Lockwasher, 5/16 External Tooth
Plate, Brake Switch Activator
Serial Numbers/Notes
REFERENCE SW21, See 67.1
> Change from previous revision
53
HR-5111
Serial No. 69158 All
13.1 Parking Brake
34
35
33
32
10
40
10
9
9
38
8
31
12
13
39
30
20
3
18
14
36
37
29
23
19
28
26
19
28
26
27
21
24
22
24
25
54
2
4
1
27
25
19
24
25
5
6
15
16
17
11
8 7
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part No.
Qty.
Description
163931
1
Parking Brake Lever
555855
461455
460016
366341
401166
400194
453009
446136
443106
340417
340418
403745
452002
446116
444310
1000649
366428
400266
444762
339025
339024
400278
446142
443110
338383
350063
453011
163940
461451
460016
336591
359574
400408
453017
446154
443118
503308
343117
331140
1
1
1
5
3
2
4
5
5
1
1
2
2
2
2
1
1
3
1
1
1
2
4
4
2
2
2
1
1
1
1
1
2
2
2
2
1
2
1
• Parking Brake Handle
• Pin, Parking Brake
• Cotter Pin, 3/32 x 1”
• Spacer
Screw, 5/16-18 x 3-3/4” Hex Head
Screw, 5/16-18 x 1-3/4” Hex Head
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Bracket, Left Side Brake Switch
Bracket, Right Side Brake Switch
Screw, #10-24 x 5/8” Hex Head
Flat Washer, #10
Lockwasher, #10
Nut, #10-24 Hex
Switch, Parking Brake
Actuator, Parking Brake Switch
Screw, 3/8-16 x 1-1/2” Hex Head
Locknut, 3/8-16 Center
Bracket, Rear Cable Guide Pulley
Bracket, Front Cable Guide Pulley
Screw, 3/8-16 x 3-1/2” Hex Head
Lockwasher, 3/8 Hex
Nut, 3/8-16 Hex
Pulley, Parking Brake Cable
Spacer
Flat Washer, 3/8
Cable, Parking Brake
Clevis Pin, 5/16 x 15/16
Cotter Pin, 3/32 x 1”
Bracket, Parking Brake Caliper
Bracket, Release Spring
Screw, 1/2-13 x 1-1/2” Hex Head
Flat Washer, 1/2
Lockwasher, 1/2 Heavy
Nut, 1/2-13 Hex
Caliper, Parking Brake
Shim, Brake
Spring, Parking Brake Release
Serial Numbers/Notes
REFERENCE SW2, See 67.1
See 57.1
> Change from previous revision
55
HR-5111
Serial No. 69158 All
14.1 Frame and Front Axle
32
22
16
31
17
19
5
20
20
21
21
22
6
5
6
33
4
4
18
29
25
24
26
27
5
6
27
5
1
13
21
22
14
20
5
4
23
15
24
10
11
7
12
28
24
2
3
9
8
56
30
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Part No.
Qty.
Description
2246001
1
1003327
556891
363386
446154
453017
366292
1003752
360111
366364
366365
366366
2246002
2720191
2720167
4114469
2720240
132586
401028
453011
446142
443110
163927
364830
445642
460072
362525
558012
400266
REF
4114461
361723
400260
1
10
12
16
8
2
2
2
1
1
1
1
2
1
1
1
2
4
9
6
6
1
3
1
1
4
2
1
1
1
1
1
Serial Numbers/Notes
Frame
Axle, Front
• Nut, M14-1.5 Wheel
Screw, M12-1.75 x 30 mm
Lockwasher, 1/2 Heavy
Flat Washer, 1/2
Tire, 26 x 12 - 12 6 Ply
Rim, 26 x 12 - 12
Valve, Tire Inflation
Dipstick
Tube
O-Ring
Platform Support
• Bushing
Bracket, Front Deck Valve
Left Side Front Lift Arm Support
Right Side Front Lift Arm Support
Scraper
Screw, 3/8-16 x 3-1/4” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Pivot, Steering Axle
Washer
Nut, 1-1/2-12 Slotted Hex
Cotter Pin, 1/4 x 2-1/2”
Screw, M12-1.75 x 40 mm
Pad
Screw, 3/8-16 x 1-1/2” Hex Head
Steering Axle
Shaft, Platform Sopport
Bumper
Screw, 3/8-16 x 7/8” Hex Head
See 62.1
See 18.1
> Change from previous revision
57
HR-5111
Serial No. 69158 All
15.1 Front Lift Arms
8
7
6
34
7 31
9
22
30
29
28
21
20
5
32
6 7
8
33
16
17
18
2
14
19
23
2
4
23
24
1
14
26
10
11
4
3
13
12
15
58
27
24
13
14
17
25
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
19
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
Qty.
Description
2720206
1
342033
2720207
342033
366037
346091
446136
400184
366045
359549
460052
132871
5001091
453023
471221
471227
400276
453011
366473
366610
366611
366612
366613
366603
402132
446118
446142
443110
400262
366438
362819
400188
366437
452006
443106
3001079
5000183
5000184
3001078
364694
2
1
2
2
4
5
4
2
2
4
1
1
4
4
2
4
5
2
AR
AR
AR
AR
1
2
2
5
5
1
1
1
1
1
1
1
1
1
1
1
1
Serial Numbers/Notes
Right Front Lift Arm
• Bushing
Left Front Lift Arm
• Bushing
Shaft, Lift Arm Pivot
Pin, Retaining
Lockwasher, 5/16 Heavy
Screw, 5/16-18 x 3/4” Hex Head
Pin, Lift Cylinder
Pin, Lift Cylinder
Cotter Pin, 3/16 x 1-1/2”
Lift Cylinder
• Seal Kit
Flat Washer, 1/4
Grease Fitting, 90°
Grease Fitting, 45°
Screw, 3/8-16 x 3” Hex Head
Flat Washer, 3/8
Bumper, Lift Arm
Shim, 0.26” Thick
Shim, 0.1975” Thick
Shim, 0.135 Thick
Shim, 0.105 Thick
Spacer, Limit Switch
Screw, #10-24 x 1-3/4” Slotted
Lockwasher, #10 Medium
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Screw, 3/8-16 x 1” Hex Head
Bracket, Bulkhead
Washer
Screw, 5/16-18 x 1” Hex Head
Bracket, Bulkhead
Flat Washer, 5/16
Nut, 5/16-18 Hex
Switch, Front Limit
• Basic Switch
• Operator Head
Actuator Arm
Connector
Add or remove shims as required to
level front deck. See Adjustment
section for details.
REFERENCE SW10, See 67.1
> Change from previous revision
59
HR-5111
Serial No. 69158 All
16.1 Wing Lift Arms
Right Wing Shown
11
1/3
10
38
28
27
27
2/4
14
20
20
6 30 37
12
16
13
14
35
18
36
9
19
2/4
20
29
28
24 26
32
23
21
5
27
16
15
9
17
33
22
34
25
26
7
8
60
31 7
8
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part No.
Qty.
Description
2720295
1
2720298
2720294
2720298
2248004
453004
446136
400184
361723
446142
443110
366506
366517
362824
503553
471216
400650
364248
400272
444762
3003524
5001427
366483
4107220
400262
366437
452006
364830
471221
471214
446118
346091
453011
446166
2242015
3007568
367149
402120
453023
2
1
2
2
4
3
3
6
2
2
2
12
4
2
3
8
2
2
8
2
1
2
2
2
1
3
AR
4
2
4
2
4
8
4
2
2
4
2
Serial Numbers/Notes
Right Wing Arm
• Bushing
Left Wing Arm (Not Shown)
• Bushing
Shaft, Pivot Arm
Flat Washer, #10
Lockwasher, 5/16 Heavy
Screw, 5/16-18 x 3/4” Hex Head
Stop, Rubber
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Washer, Thrust
Washer, Belleville
Spacer
Casting, Pivot
• Grease Fitting, Straight
Screw, 5/8-18 x 2-1/2” Hex Head
Collar
Screw, 3/8-16 x 2-1/4” Hex Head
Locknut, 3/8-16 Center
Lift Cylinder
• Seal Kit
Pin, Wing Cylinder
Pin, Cylinder
Screw, 3/8-16 x 1: Hex Head
Bracket, Bulkhead
Flat Washer, 5/16
Washer, Shim
Grease Fitting, 90°
Grease Fitting, Straight
Lockwasher, #10 Medium
Pin, Retaining
Flat Washer, 3/8
Lockwasher, 5/8 Heavy
Block, Shaft
Shim
Magnet, Switch Actuator
Screw, #10-24 x 5/8” Slotted
Flat Washer, 1/4
> Change from previous revision
61
HR-5111
Serial No. 69158 All
17.1 Wing Deck Latch
5
4
27
13 15
14
16
17
9
6
18 / 19
5
13
4
3
11
6
8
7
3
10
22
22
20
37
36
31
21
37
35
26
36
4
32
29 1
30
23
28
5
2
33
3
38
38
21
3
23
4
25
24
12
62
5
34
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Part No.
Qty.
Description
446136
2
443106
453011
446142
443110
400272
132601
400264
340525
400280
3005677
404022
444672
366989
403766
446102
444302
3006052
3006053
132664
400120
444708
324887
366566
452008
453017
3005678
400184
452006
366929
400422
444758
132523
555862
555861
367465
453023
446130
443102
400272
2
12
12
12
4
1
4
2
4
2
2
4
2
4
4
4
1
1
2
4
4
4
2
4
2
2
2
2
2
2
2
2
1
1
1
2
4
4
4
Serial Numbers/Notes
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Screw, 3/8-16 x 2-1/4” Hex Head
Bracket, Deck Roller
Screw, 3/8-16 x 1-1/4” Hex Head
Bracket, Deck Roller
Screw, 3/8-16 x 4” Hex Head
Roller, Front Wing Deck
Screw, 1/4-20 x 1” Truss Head
Locknut, 3/8-16 Center
Switch, Deck Limit
Screw, #4-40 x 3/4” Slotted Brass
Lockwasher, #4
Nut, #4-40 Hex
Bracket, Right Side Switch
Bracket, Left Side Switch
Hook, Deck Latch
Screw, 1/4-20 x 2” Hex Head
Locknut, 1/4-20 Center
Clip, Deck Latch Cable
Cable, Deck Latch
Flat Washer, 3/8
Flat Washer, 1/2
Rear Wing Deck Roller
Screw, 5/16-18 x 3/4” Hex Head
Flat Washer, 5/16
Plate, Clip Mounting
Screw, 1/2-13 x 4” Hex Head
Locknut, 1/2-13 Center
Valve, Back Pressure
• Cartridge, Valve
• Seal Kit
Bracket, Valve Mounting
Flat Washer, 1/4
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Screw, 3/8-16 x 2-1/4” Hex Head
REFERENCE SW8 & SW9, See 67.1
> Change from previous revision
63
HR-5111
Serial No. 69158 All
18.1 Steering Axle
3
5
6
2
3
3
38
2
4
7
3
30
22
23
18
20
37
39
33
17
11
8
27
32 31
24
20
8
19
9
15
16
26
1
8
11
10
25
12
29
16
35
36
8
34
8
35
28
36
14
9
8
10
13
14
64
21
36
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part No.
Qty.
Description
2720313
1
2720298
2720314
400444
400446
443820
471221
361648
361647
367350
461393
2721009
2721008
2000057
401226
446154
1001298
3000406
3002714
322847
445666
400228
446136
443108
5003218
554780
554779
339092
400410
315298
2720841
361451
460032
122466
503095
503096
5003658
445704
460028
360111
366310
5002894
2
4
1
1
2
3
6
2
2
2
1
1
2
6
14
1
1
1
2
2
2
2
2
2
1
1
2
8
10
2
2
2
1
2
1
1
2
4
2
2
2
Serial Numbers/Notes
Steering Axle
• Bushing, Axle Pivot
• Bushing, Mount Pivot
Screw, 1/2-20 x 1-3/4” Hex Head
Screw, 1/2-20 x 2” Hex Head
Nut, 1/2-20 Hex Jam
Grease Fitting, 90°
Washer, Thrust
Thrust Bearing
Washer, Thrust
Roll Pin, 1/4 x 2”
Right Side Steering Arm
Left Side Steering Arm
Motor Mount
Screw, 1/2-13 x 1” Hex Grade 8
Lockwasher, 1/2 Heavy
Tie Rod
• Tie Rod End, Right Side
• Tie Rod End, Left Side
• Clamp
• Nut, 1/2-20 Slotted Hex
• Screw, 5/16-24 x 1-1/4” Hex Head
• Lockwasher, 5/16 Heavy
• Nut, 5/16-24 Hex
Rear Wheel Motor
• Key
• Nut
Guard, Wheel Motor Hose
Screw, 1/2-13 x 1-3/4” Hex Head
Bolt, Wheel
Hub, Wheel
Washer
Cotter Pin, 1/8 x 1-1/2”
Steering Cylinder
• Ball Joint
• Seal Kit, Gold Star
• Seal Kit, HDM
Nut, 5/8-18 Slotted Hex
Cotter Pin, 1/8 x 1”
Valve, Inflation
Tire, 23 x 10.5-12 4 Ply
Rim, 12 x 8.5
See 61.1
Cylinders with Snap Ring Gland
Cylinders with Threaded Gland
> Change from previous revision
65
HR-5111
Serial No. 69158 All
19.1 Air Cleaner
7
1
14
8
6
2
7
13
7
9
33
31
10
3
12
16
12
7
13
14
15
30
26
13 14
32
19
24
12
20
27
17
25
28
11
15
13
29
4
16
26
32
5
18
13
21
24
25
66
22
19
20
23
14
HR-5111
Item
Part No.
Qty.
Description
1
122907
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
503628
549633
131059
400266
503574
366403
364883
359615
3008512
390961
338940
401030
453011
446142
443110
364190
400258
400262
404014
446130
443102
400124
3004588
3004563
161688
402006
444304
366352
366368
366369
366342
338939
446106
2208292
1
1
2
4
1
2
1
4
1
1
1
4
15
17
15
2
4
6
3
6
6
3
1
1
2
6
6
1
1
2
1
1
6
1
Serial Numbers/Notes
Air Filter Assembly
• Wing Nut and Gasket Kit
• Element, Air Cleaner
Band, Air CLeaner Mounting
Screw, 3/8-16 x 1-1/2” Hex Head
Rear Bumper
Plug, Tube
Switch, Air Cleaner Service
Clamp, Hose
Hose, Air Intake
Hose, Air Cleaner to Engine
Support, Rear Air Cleaner
Screw, 3/8-16 x 3-3/4” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Clamp
Screw, 3/8-16 x 3/4” Hex Head
Screw, 3/8-16 x 1” Hex Head
Screw, 1/4-20 x 1/2” Truss Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Screw, 1/4-20 x 2-1/2” Hex Head
Hinge, Drain Panel
Drain Panel
Latch
Screw, #6-32 x 1/2” Slotted
Nut, #6-32 Hex
Cover, Drive Shaft
Foam, Top
Foam, Side
Bracket, Clamp Mounting
Support, Front Air Cleaner Support
Lockwasher, #6
Cover, Spiraco Hose
Includes Decals
REFERENCE SW11, See 67.1
> Change from previous revision
67
HR-5111
Serial No. 69158 All
20.1 Radiator and Oil Cooler
14
15
13
27
12
6
7
25
18
17
2
23
27
13
9
12
22 16
11
13
17
12
28
22
12
19
9
27
1
26
20
27
8
4
3
5
24
21
10
10
68
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part No.
Qty.
Description
503608
1
473144
400182
452006
446136
503609
555867
344996
3004375
400286
338978
446142
443110
117076
441630
338979
453011
444762
445636
162479
400278
366600
162722
3001809
390962
390963
326112
5002443
1
4
4
4
1
1
2
2
6
2
10
8
1
2
2
4
2
2
1
2
4
1
1
1
1
4
1
Radiator Shroud
Cable Tie
Screw, 5/16-18 x 5/8” Hex Head
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Radiator
• Radiator Cap
Bolt, 3/8-16 Shoulder
Strip, Seal
Screw, 3/8-16 x 2-3/4” Hex Head
Bracket, Radiator Support
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Oil Cooler
Carriage Bolt, 3/8 x 2”
Plate, Oil Cooler Pivot
Flat Washer, 3/8
Locknut, 3/8-16 Center
Nut, 3/8-16 Wing
Draincock
Screw, 3/8-16 x 3-1/2” Hex Head
Spacer, Oil Cooler
Water Temperature Sender
Weather Strip, Radiator
Hose, Upper Radiator
Hose, Lower Radiator
Hose Clamp
Base, Seal
Serial Numbers/Notes
Includes Decal
Includes Decals
REFERENCE U10, See 67.1
Cut to Fit
Includes Decals
> Change from previous revision
69
HR-5111
Serial No. 69158 All
21.1 Engine
17
16
15
1
10
11
9
14
13
12
5
3
4
6
2
7
8
70
HR-5111
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Qty.
Description
1000441
1
Engine, Kubota V2203
555773
557619
2811870
5000938
556988
554018
556996
338991
163916
545984
365359
365977
500562
362263
363485
400264
446142
443110
366108
365980
446154
361439
361439
402120
446118
444310
3001855
1
1
1
1
1
1
4
1
1
1
1
1
2
6
6
4
4
4
1
2
2
1
1
4
4
4
1
• Engine Oil Filter
• Cartridge, Fuel Filter
• Upper Gasket Kit
• Alternator
• Starter
• Engine Oil Pressure Switch
• Glow Plug
Pump Drive Flange
U-Joint
• Yoke, Engine Side Flange
• Yoke, Center
• Yoke, Pump Side
• Cross Kit
Screw, M10-1.25 x 25 mm
Lockwasher, M10
Screw, 3/8-16 x 1-1/4” Hex Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Bracket, Circuit Breaker Mounting
Screw, M12-1.25 x 20 mm
Lockwasher, 1/2 Heavy
Circuit Breaker, 50 Amp Main
Circuit Breaker, 50 Amp Alternator
Screw, #10-24 x 5/8” Slotted
Lockwasher, #10 Medium
Nut, #10-24 Hex
Switch, Temperature
Serial Numbers/Notes
For complete listing of engine
service parts, See Engine Parts
Manual
REFERENCE U1, See 67.1
REFERENCE M1, See 67.1
REFERENCE SW17, See 67.1
REFERENCE R1, See 67.1
Metric Grade 8.8
Metric Grade 8.8
REFERENCE CB6, See 67.1
REFERENCE CB7, See 67.1
REFERENCE SW16, See 67.1
> Change from previous revision
71
HR-5111
Serial No. 69158 All
22.1 Engine Mounts
5
16
16
6
7
1
7
5
11
7
6
12
4
2
1
7
6
5
17
20
14
12
11
20
3
21
6
19
6
22
19
6
9
8
17
21
15
10
18
18
72
6
22
23
13
5
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
Qty.
Description
4114380
2
303567
132426
132425
365979
446154
453017
362263
363485
453013
365981
446160
163373
4111740
365980
400428
365965
311879
443118
400262
446142
443110
447224
1
1
1
7
13
7
1
1
1
4
4
1
1
2
4
4
4
4
8
8
8
1
Serial Numbers/Notes
Mount, Rear Engine
Grommet, Fuel Line
Mount, Left Front Engine
Mount, Right Front Engine
Screw, M12-1.25 x 25 mm
Lockwasher, 1/2 Heavy
Flat Washer, 1/2
Screw, M10-1.25 x 25 mm
Lockwasher, M10
Flat Washer, 7/16
Screw, M14-1.5 x 25 mm
Lockwasher, 9/16 Heavy
Sensor, Engine Speed
Bracket, Fuel Solenoid
M10-1.25 x 20 mm
Screw, 1/2-13 x 2-3/4” Hex Head
Isolator, Engine
Washer, Isolator
Nut, 1/2-13 Hex
Screw, 3/8-16 x 1” Hex Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Lockwasher, 5/8 Internal Tooth
Metric Grade 8.8
Metric Grade 8.8
Metric Grade 8.8
REFERENCE U9, See 67.1
Metric Grade 8.8
> Change from previous revision
73
HR-5111
Serial No. 69158 All
23.1 Engine Fuel Control
14
8
12
4
10
6
12
11
13
4
6
5
4
15
16
3
4
17
5
6
2
7
6
1
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
Qty.
9
Description
338289
1
Fuel Solenoid
400108
453023
446130
443102
443104
367191
162478
4114474
3005731
362744
446136
443106
363586
366071
400106
4114473
2
2
5
3
4
1
1
1
1
1
4
2
2
1
1
1
Screw, 1/4-20 x 3/4” Hex Head
Flat Washer, 1/4
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Nut, 1/4-28 Hex
Rod, Solenoid Adjusting
Ball Joint
Pin, Clevis Spring
Bracket, Throttle Cable
U-Bolt, 5/16-18
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Screw, M8-1.25 x 20 mm
Bracket, Fuel Solenoid
Screw, 1/4-20 x 5/8” Hex Head
Clevis, Solenoid
Serial Numbers/Notes
REFERENCE K17, See 67.1
> Change from previous revision
74
Serial No. 69158-5901 and Up
24.1 Muffler
10
11
7
9
3
8
7
7
6
5
4
2
1
12
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty.
Description
1001226
1
1001251
553020
555606
1000050
400188
452006
3000098
444718
443106
446136
162236
1
1
4
1
4
12
4
4
4
4
1
Serial Numbers/Notes
Muffler
Exhaust Pipe
Gasket, Exhaust
Bolt and Lockwasher Set
Muffler Bracket
Screw, 5/16-18 x 1” Hex Head
Flat Washer, 5/16
Mount, Isolation
Locknut, 5/16-18 Center
Nut, 5/16-18 Hex
Lockwasher, 5/16 Heavy
Clamp, 2-1/8” Muffler
Included with Engine
Included with Engine
> Change from previous revision
75
HR-5111
Serial No. 69158 All
25.1 Fuel Tank
17
11
4
2
21
3
1
Part of
Hood
DIE S E L F
U
EL
33
R
I MP O
O N LY
20
19
18
TAN
T
5
10
To Engine Return
16
5
16
21
12
22
24
21
21
5
29
21
5
30 28 29
14
15
To Engine
21
8
32
23
21
9
21
13
31
25
26
6
27
7
76
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
>
24
25
26
27
28
29
30
31
32
33
Part No.
Qty.
Description
163987
1
163986
N/S
403910
361117
366606
400188
132647
1001311
554752
554752
554752
554748
554748
554748
361748
340481
352604
341837
3005215
366526
472801
503626
557619
400264
443102
446142
443110
163574
365976
400118
446130
453011
4107320
1
1
5
4
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
10
1
1
1
2
2
2
2
1
2
2
2
2
1
Serial Numbers/Notes
Fuel Cap
Fuel Sender
• Gasket
Screw, #10-24 x 1/2” Truss Head
Bushing, Fuel
Washer, Fuel Tank
Screw, 5/16-18 x 1” Hex Head
Valve, Drain
Valve, Shut Off
Hose, 3/16” Fuel (Cut to 37”)
Hose, 3/16” Fuel (Cut to 12”)
Hose, 3/16” Fuel (Cut to 44”)
Hose, 5/16” Fuel (Cut to 22”)
Hose, 5/16” Fuel (Cut to 25”)
Hose, 5/16” Fuel (Cut to 17”)
Valve, Overflow
Cover, Sender
Grommet
Filter, Fuel Breather
Fuel Tank
Clamp, Hose
Clamp, Hose
Fuel Filter
• Cartridge, Fuel Filter
Screw, 3/8-16 x 1-1/4” Hex Head
Nut, 1/4-20 Hex
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Fuel Pump
Elbow, 90°
Screw, 1/4-20 x 1-3/4” Hex Head
Lockwasher, 1/4 Heavy
Flat Washer
Tag, Diesel Fuel
REFERENCE U8, See 67.1
Tank to Breather Filter
Breather Filter to Clamp
Engine Return to Tank
Tank To Fuel Pump
Fuel Pump to Fuel Filter
Fuel Filter to Engine
Included with Engine
REFERENCE U11, See 67.1
> Change from previous revision
77
HR-5111
Serial No. 69158 All
26.1 Pumps and Control Valve
32
31
21
14
14
29
21
28
35
5
21
30
15
21
14
16
33
15
15
20
6
17
14
15
19
16
18
1
2
11
3
34
10
8
4
21
17
12
36
14
8 17
7
15 19
18
24 19
20
14
18
13
23
21
9
12
15
14
16
25
22
16
8
24
15
8
26
24
27
78
23
HR-5111
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Qty.
Description
117083
1
557447
338938
2720560
2721419
3001523
400260
400412
446154
2721522
2721523
400262
444762
400274
453011
446142
443110
1002499
400278
452008
445783
3009728
117075
400410
443118
400420
400268
122902
471214
555839
555840
555841
554663
1003025
400476
1004555
401225
1002475
400258
458103
132380
557629
1
1
1
1
1
1
2
6
1
1
2
2
2
10
10
8
3
6
6
6
6
1
3
4
1
1
1
1
1
1
1
2
1
2
1
2
1
2
1
1
AR
Pump, Traction
• O-RIng
• Pump Coupler
Pump, 4 Section Gear
• Seal Kit
Plate, Bulkhead
Screw, 3/8-16 x 7/8” Hex Head
Screw, 1/2-13 x 2” Hex Head
Lockwasher, 1/2 Heavy
Support, Gear Pump
Strap, Gear Pump
Screw, 3/8-16 x 1” Hex Head
Locknut, 3/8-16 Center
Screw, 3/8-16 x 2-1/2” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Valve, Deck Control
Screw, 3/8-16 x 3-1/2” Hex Head
Flat Washer, 3/8
Nut, 3/8-16 Whizlock Flange
Adapter, Wire Harness
Motor, Front Axle Drive
Screw, 1/2-13 x 1-3/4” Hex Head
Nut, 1/2-13 Hex
Screw, 1/2-13 x 3-1/2” Hex Head
Screw, 3/8-16 x 1-3/4” Hex Head
U-Joint, Front Axle
• Grease Fitting, Straight
• Axle End Yoke with Brake Disk
• Center Yoke
• Motor End Yoke
• Cross and Bearing Kit
Valve, 4WD Control
Screw, 3/8-16 x 6” Hex Head
Valve, Main Control
Screw, 3/8-16 x 6-1/2” Hex Head
Shield, Valve Guard
Screw, 3/8-16 x 3/4” Hex Head
Snap Ring
Switch, Charge Pressure
Trim
Serial Numbers/Notes
See 58.1
See 56.1
See 60.1
See 53.1
See 52.1
REFERENCE SW15, See 67.1
10 Foot Roll, Cut to Length
> Change from previous revision
79
HR-5111
Serial No. 69158 All
27.1 Tank Support
28
17
5
30
20
19
27
20
13
25
29
21
15
26
18
12
20
16
28
14
1
22
9
14
3
23
5
6
24
10
13
11
1
7
9
8
10
5
8
6
5
5
6
4
80
2
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
Qty.
Description
132433
2
132432
132431
400286
446142
443110
400262
453011
400278
350685
3001740
503613
400268
444762
366424
123015
2811255
556417
556419
400258
3008126
400192
446136
452006
3007980
132381
555771
365974
5002444
N/S
400184
443106
400188
345666
1
1
2
12
6
2
4
4
2
1
1
4
4
1
1
1
1
1
4
1
2
5
2
1
1
1
1
1
1
2
3
1
1
Serial Numbers/Notes
Support, Rear Tank
Support, Left Side Tank
Support, Right Side Tank
Screw, 3/8-16 x 2-3/4”
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Screw, 3/8-16 x 1” Hex Head
Flat Washer, 3/8
Screw, 3/8-16 x 3-1/2” Hex Head
Spacer, Tank Support
Bracket, Return Filter
Bracket, Charge Filter
Screw, 3/8-16 x 1-3/4” Hex Head
Locknut, 3/8-16 Center
Clamp, Fuel Tank Breather Hose
Charge Filter
• Filter Element
• Head, Filter
• Switch, Charge Filter Service
Screw, 3/8-16 x 3/4” Hex Head
Bracket, Recovery Bottle
Screw, 5/16-18 x 1-1/2” Hex Head
Lockwasher, 5/16 Heavy
Flat Washer, 5/16
Bar, Spacer
Return Filter
• Filter
Switch, Return Filter Service
Recovery Bottle
• Hose, Radiator to Overflow
Screw, 5/16-18 x 3/4” Hex Head
Nut, 5/16-18 Hex
Screw, 5/16-18 x 1” Hex Head
Clamp, Overflow Hose
Includes Decal
REFERENCE SW14, See 67.1
REFERENCE SW12, See 67.1
> Change from previous revision
81
HR-5111
Serial No. 69158 All
28.1 Hydraulic Tank
12
10
8
5
14
6
7
13
9
10
16
18
17
15
1
4
3
2
82
11
HR-5111
Item
Part No.
1
2
★
★
★
★
★
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Qty.
Description
503612
1
365959
2812075
69051-04
367551
163915
557680
557681
402120
338941
558012
400268
453011
3001409
444762
400264
339106
446142
443110
1
1
1
1
1
1
2
6
1
AR
2
2
2
2
2
1
2
2
Hydraulic Oil Tank
Strainer, 100 Mesh Screen
• O-RIng
Plug, Pipe
Switch, Hydraulic Oil Temperature
Breather, Tank
• Screen
• Gasket, Rubber
Screw, #10-24 x 5/8” Slotted
Foam, Tank
Pad, Tank (Cut to Fit)
Screw, 3/8-16 x 1-3/4” Hex Head
Flat WAsher, 3/8
Strap, Oil Tank
Locknut, 3/8-16 Center
Screw, 3/8-16 x 1-1/4” Hex Head
Bracket, Seat Belt Mounting
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Serial Numbers/Notes
Includes Decals
REFERENCE SW13, See 67.1
Important note located below
10 Foot Roll
IMPORTANT: Discard the six #10-32 x 1/2” self threading screws included with Tank Breather Assembly.
Using self threading screws will cause damage to hydraulic tank. Use #10-24 x 5/8” Slotted Head screws
(Item 8) to secure breather to tank.
> Change from previous revision
83
HR-5111
Serial No. 69158 All
29.1 Traction Hydraulics
19
17
19
18
11
14
12
13
14
6
14
7
4
2
10
15
9
1
14
2
16
8
1
3
5
84
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
Description
132417
2
Hose, Traction Pump to Axle Motor
340269
340074
REF
REF
132446
340070
132484
340033
REF
340065
364945
363030
339989
1000843
1000700
132448
132448
1000843
1000700
132448
132448
REF
2
2
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
1
1
1
1
2
Adapter, Tee
Adapter, 90°
Traction Pump
Front Axle Motor
Hose, Pump to 4WD Valve Port B
Adapter, 90°
Hose, Pump to 4WD Valve Port A
Adapter, 45°
4WD Valve
Adapter, 90°
Adapter, Diagnostic Port
Dust Cover
Adapter, Straight
Hose Assembly, Left Wheel Motor
• Hose, Motor Drain (Not Shown)
• Hose, 4WD Valve to Motor
• Hose, 4WD Valve to Motor
Hose Assembly, Right Wheel Motor
• Hose, Motor Drain (Not Shown)
• Hose, 4WD Valve to Motor
• Hose, 4WD Valve to Motor
Rear Wheel Motor
Serial Numbers/Notes
See 26.1
See 26.1
See 26.1
See 35.1
4WD Valve Port L2, Motor Port A
4WD Valve Port L1, Motor Port B
See 35.1
4WD Valve Port R2, Motor Port B
4WD Valve Port R1, Motor Port A
See 18.1
> Change from previous revision
85
HR-5111
Serial No. 69158 All
30.1 Gear Pump Hydraulics
7
Gear Pump
6
2
5
1
10
6
8
2
2
2
5
10
8
9
9
2
3
2
4
Right Wing
Valve
Left Wing
Valve
10
13
11
12
6
Front Valve
Item
Part No.
Qty.
Description
1
338946
1
Adapter, 90° Beaded
2
3
4
5
6
7
8
9
10
11
12
13
339903
326112
366083
339113
2720893
339989
1003104
340070
365466
363030
1003012
340065
364945
1
6
1
1
2
4
1
2
2
3
1
1
1
• O-RIng
Clamp, Hose
Hose, Pump Suction
Manifold, Pump Suction
Hose, Pump Suction
Adapter, Straight
Hose, Pump to Deck Valve P Port
Adapter, 90°
Adapter, Diagnostic Port
Dust Cover
Tube, Front Deck Valve
Adapter, 90°
Adapter, Diagnostic Port
Serial Numbers/Notes
> Change from previous revision
86
HR-5111
Serial No. 69116-5901 and Up
31.1 Control Valve Hydraulics
5
4
3
2
2
Gear Pump
3
6
1
1
3
Control Valve
7
10
7
8
7
9
4WD Valve
Front Axle
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description
340065
3
Adapter, 90°
364945
363030
339989
1003105
340033
340061
2500115
366418
132447
3
3
1
1
1
3
1
1
1
Adapter, Diagnostic Port
Dust Cover
Adapter, Straight
Hose, Pump to Control Valve
Adapter, 45°
Adapter, 90°
Tube, Control Valve to Front Axle
Adapter, Straight
Hose, Control Valve to 4WD Valve
Serial Numbers/Notes
Control Valve Port P
> Change from previous revision
87
HR-5111
Serial No. 69158 All
32.1 Steering Hydraulics
Steering
Cylinder
6
7
4
2
RT
LT
IN
OUT
5
Steering
Valve
3
1
Control
Valve
Item
Part No.
1
2
3
4
5
6
7
Qty.
Description
339984
1
Adapter, Straight
123223
339910
2692222-05
340061
132454
132452
132452
1
1
1
2
1
1
1
Tube, Control Valve to Tube
O-Ring
Hose, Tube to Steering Valve
Adapter, 90°
Steering Cylinder Hose Assembly
• Hose, Steering Valve to Cylinder
• Hose, Steering Cylinder to Valve
Serial Numbers/Notes
Steering Valve Port IN
Steering Valve Port LT, Base Port
Steering Valve Port RT, Rod Port
> Change from previous revision
88
HR-5111
Serial No. 69158 All
33.1 Lift Hydraulics
11
Backpressure
Valve
1
Right Wing
Cylinder
6
7
Lift Valve
4
12
3
5
2
3
1
Control
Right Front Valve
Cylinder
F
D
11
B
OUT
IN
Left Wing
Cylinder
9
10
8
9
Left Front
Cylinder
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty.
Description
340066
2
Adapter, 90°
123222
339984
132571
132571
132573
132867
340119
340003
132559
340078
339979
1
2
1
1
1
1
1
2
1
2
3
Tube, Control Valve to Lift Valve
Adapter, Straight
Hose, Lift Valve to Front Cylinders
Hose, Lift Valve to Left Cylinder
Hose, Lift Valve to Right Cylinder
Hose, Lift to Backpressure Valve
Adapter, Tee
Adapter, Straight
Hose, Cylinder to Cylinder
Adapter, 90°
Adapter, Straight
Serial Numbers/Notes
Lift Valve Port IN
Lift Valve Port D
Lift Valve Port F
Lift Valve Port B
Lift Valve Port OUT
> Change from previous revision
89
HR-5111
Serial No. 69158 All
34.1 Lift Return Hydraulics
1
9
Hydraulic
Tank
11
8
Right Wing
Cylinder
10
5
12
Front Right
Cylinder
1
6
7
6
Left Wing
Cylinder
Description
Serial Numbers/Notes
5
1
2
4
3
Front Left
Cylinder
Item
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
Qty.
340061
3
Adapter, 90°
132573
340263
132570
340215
339961
2500117
132569
132568
132583
351124
REF
1
1
1
2
2
1
1
1
1
1
1
Hose, Cylinder to Cylinder
Adapter, Tee
Hose, Front Cylinder to Bulkhead
Adapter, Bulkhead Tee
• Nut, Bulkhead
Tube, Bulkhead
Hose, Left Cylinder to Bulkhead
Hose, Right Cylinder to Bulkhead
Hose, Tee to Tank
Adapter, Straight
Bracket, Bulkhead
See 15.1
> Change from previous revision
90
HR-5111
Serial No. 69158 All
35.1 Motor Return Hydraulics
1
3
5
2
1
Hydraulic
Tank
12
7
4
11
4 8
13
4
6
10
9
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
Description
340055
2
REF
REF
359186
REF
REF
360566
339960
117129
132561
365966
324943
REF
1 Hose, Left Wheel Motor Drain
1 Hose, Right Wheel Motor Drain
3 Adapter, Tee
1 Hose, Right Wing Deck Drain
1 Hose, Left Wing Deck Drain
1 Adapter, Bulkhead Tee
1 • Nut, Bulkhead
1 Tube, Front Deck Drain
1 Hose, Tee to Tank
1 Valve, Check
1 Nipple, Pipe
1 Plate, Bulkhead
Serial Numbers/Notes
Adapter, 90°
See 29.1
See 29.1
See 41.1
See 40.1
See 26.1
> Change from previous revision
91
HR-5111
Serial No. 69158 All
36.1 Charge Hydraulics
9
10
9
2
11
Charge
Filter
Steering
Valve
7
12
13
1
3
8
Traction
Pump
6
2
4WD Valve
Control
Valve
4
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
5
Description
132540
1
Hose, Control Valve to Tee
340029
340120
132864
340061
340144
132486
339984
366430
340066
132535
339910
132453
2
1
1
1
1
1
1
2
1
1
1
1
Adapter, 45°
Adapter, Tee
Hose, 4WD Valve to Tee
Adapter, 90°
Adapter, Tee
Hose, Tee to Charge Filter
Adapter, Straight
Reducer
Adapter, 90°
Tube, Charge Filter
O-Ring
Hose, Steering Valve to Filter Tube
Serial Numbers/Notes
Control Valve Port F
4WD Valve Port C
Steering Valve Port OUT
> Change from previous revision
92
HR-5111
Serial No. 69158 All
37.1 Oil Cooler Hydraulics
Oil
Cooler
5
4
5
Return
Filter
10
9
10
3
8
2
1
7
Left Wing
Deck
Valve
Front
Deck
Valve
6
Hydraulic
Tank
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description
340070
1
Adapter, 90°
2692224-07
2720559
132441
340077
1003705
340089
163917
365967
326112
1
1
1
2
1
1
1
1
2
Hose, Front to Left Wing Deck Valve
Adapter, Tee
Hose, Left Valve to Oil Cooler
Adapter, 90°
Hose, Oil Cooler to Return Filter
Adapter, 90°
Adapter, Beaded
Hose, Return Filter to Tank
Clamp, Hose
Serial Numbers/Notes
> Change from previous revision
93
HR-5111
Serial No. 69158 All
38.1 Return Hydraulics
Hydraulic
Tank
Backpressure
Valve
1
5
4
3
1
2
8
Control
Valve
6
10
11
Traction
Pump
Front Axle
Motor
7
9
13
12
Right Wing
Deck Valve
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
Description
351124
2
Adapter, Straight
358949
357613
132866
351108
132579
340066
132580
354065
132528
362446
132527
351109
1
1
1
1
1
1
1
1
1
1
1
1
Adapter, 90°
Adapter, Striaght
Hose, Backpressure Valve to Tank
Adapter, Straight
Hose, Control Valve to Tank
Adapter, 90°
Hose, Right Deck Valve to Tank
Adapter, 90°
Hose, Traction Pump to Tank
Adapter, Tee
Hose, Axle Motor to Traction Pump
Adapter, Straight
Serial Numbers/Notes
> Change from previous revision
94
HR-5111
Serial No. 69158 All
39.1 Front Deck Hydraulics
5
4
6
5
1
10
11
2
12
3
9
8
5
8
4
5
7
9
7
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
REF
1003613
1003614
1003615
340070
339989
362288
132591
132562
132563
366445
132565
362078
339960
Qty.
Description
1
Bracket, Bulkhead
1 Front Deck Hose Assembly
1 • Hose, Front Valve to Motor
1 • Hose, Front Deck to Bulkhead
2 Adapter, 90°
4 Adapter, Straight
1 Adapter, 90°
2 Motor Hose Assembly
1 • Hose, Motor Outlet to Motor Inlet
1 • Hose, Motor Drain
2 Adapter, Tee
1 Hose, Motor to Front Valve
1 Adapter, Bulkhead
1 • Nut, Bulkhead
Serial Numbers/Notes
See 15.1
Front Deck Valve Port A
Front Deck Valve Port B
> Change from previous revision
95
HR-5111
Serial No. All
40.1 Left Wing Deck Hydraulics
Left Wing
Deck Valve
10
7
2
5
2
2
Inside
Motor
Outside
Motor
1
9
6
3
2
4
1
8
Item
Part No.
1
2
3
4
5
6
7
8
9
10
Qty.
Description
340070
2
Adapter, 90°
339989
366445
362288
1003134
132575
132576
132574
132594
132596
132595
REF
4
1
1
1
1
1
1
1
1
2
1
Adapter, Straight
Adapter, Tee
Adapter, 90°
Left Wing Deck Hose Assembly
• Hose, Left Valve to Motor
• Hose, Motor to Left Valve
• Hose, Left Deck Drain
Motor Hose Assembly
• Hose, Motor Drain
• Hose, Motor Outlet to Motor Inlet
Adapter, Tee
Serial Numbers/Notes
Left Wing Deck Valve Port A
Left Wing Deck Valve Port B
See 35.1
> Change from previous revision
96
HR-5111
Serial No. All
41.1 Right Wing Deck Hydraulics
5
6
Outside
Motor
2
3
10
8
7
2
1
2
Right Wing
Deck Valve
4
2
Inside
Motor
9
1
Item
Part No.
1
2
3
4
5
6
7
8
9
10
Qty.
Description
340070
2
Adapter, 90°
339989
362288
366445
1003133
1003138
1003137
1003136
132594
132596
132597
REF
4
1
1
1
1
1
1
1
1
1
1
Adapter, Straight
Adapter, 90°
Adapter, Tee
Right Wing Deck Hose Assembly
• Hose, Right Wing Deck Drain
• Hose, Right Valve to Motor
• Hose, Motor to Right Valve
Motor Hose Assembly
• Hose, Motor Drain
• Hose, Motor Outlet to Motor Inlet
Adapter, Tee
Serial Numbers/Notes
Right Wing Deck Valve Port A
Right Wing Deck Valve Port B
See 35.1
> Change from previous revision
97
HR-5111
Serial No. 69158 All
42.1 Hydraulic Clamping
10
19
25
14
21
15
Charge Filter
Tube
22
23
20
Charge Filter
Hose
3
2
1
15
4
25
5
25
24
19
8
17
4
7
17 16
18
6
Return
Tubes
5 Front Axle
Motor Hoses
12
5
13
14 15
18
16
4
14
13
17
Front Axle
Reverse Hose
98
15
11
10
9
14
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part No.
Qty.
Description
366607
2
Spacer, Hose
359860
400204
446136
443106
400114
364221
444708
366345
345666
400112
400122
453023
446130
443102
400188
452006
365566
400116
354080
550376
550409
550380
361064
452004
2
2
4
4
1
1
1
1
1
1
1
2
4
4
2
3
3
2
1
1
1
1
1
3
Clamp, 2 Hose
Screw, 5/16-18 x 3-1/2”
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Screw, 1/4-20 x 1-1/4” Hex Head
Clamp, Double Tube
Locknut, 1/4-20 Center
Bracket, Clamp
Clamp, Hose
Screw, 1/4-20 x 1” Hex Head
Screw, 1/4-20 x 2-1/4” Hex Head
Flat Washer, 1/4
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Screw, 5/16-18 x 1” Hex Head
Flat Washer, 5/16
Clamp
Screw, 1/4-20 x 1-1/2” Hex Head
Clamp, Hose
Bolt
Washer, Spring
Washer, Plain
Clamp
Flat Washer, 1/4
473142
2
Cable Tie
473144
1
Cable Tie, 5/16 x 16” (Not Shown)
473137
4
Cable Tie, 5/16 x 9” (Not Shown)
Serial Numbers/Notes
Included with Engine
Included with Engine
Included with Engine
Front Cylinder Return Hose (1)
Deck Valve Hose to Tube (1)
Steering Hoses to Console Support
Front Lift Cylinder Hoses (2)
Front Deck Motor Hoses (1)
Control Valve Hoses (1)
> Change from previous revision
99
HR-5111
Serial No. 69158 All
43.1 Electrical Components
K8
Part of Right Wing
Limit Switch Harness
K9
Part of Left Wing
Limit Switch Harness
5
6
13
1
2
3
K3
K7
K2
4
5
6
BK2
7
18
13
K6
17
14
14
K5
Relay Identification
8
21
31
16
12
26 13
19
20
28
15
11
10
9
30
27
28 27
22
23
21
25
29
24
32
1
33
34
35
36
21
25
100
2
21
4
25
37
3
HR-5111
Item
Part No.
Qty.
Description
1
132488
1
Tail Light
2
3
4
5
555869
555870
555871
400336
446148
443114
3001307
1
1
1
1
1
1
1
• Tail Light
• Grommet
• Harness
Screw, 7/16-14 x 1-1/4” Hex head
Lockwasher, 7/16 Heavy
Nut, 7/16-14 Hex
Relay SPDT
6
365963
6
Relay, SPST
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
403908
3003036
5000917
5000915
5000916
403910
446116
444310
400184
403759
366308
366373
452006
446271
446130
131905
400118
453023
443102
444312
446136
443808
365962
163918
365711
400112
365960
400106
366039
364882
360176
2
1
1
1
1
2
6
4
1
4
1
1
1
1
14
1
4
4
10
2
2
2
1
1
2
4
1
2
1
1
1
Screw, #10-24 x 3/8” Truss Head
Relay, Seat Time Delay
Horn
• Bracket
• Nut
Screw, #10-24 x 1/2” Truss Head
Lockwasher, #10
Nut, #10-24 Hex
Screw, 5/16-18 x 3/4” Hex Head
Screw, 1/4-20 x 5/8” Truss Head
Plate
Pad, Seat
Flat Washer, 5/16
Lockwasher, 5/16-18 Heavy
Lockwasher, 1/4 Heavy
Solenoid, Glow Plug
Screw, 1/4-20 x 1-3/4” Hex Head
Flat Washer, 1/4
Nut, 1/4-20 Hex
Nut, #10-32 Hex
Lockwasher, 5/16 Heavy
Nut, 5/16-24 Hex Jam
Wire, Solenoid to Glow Plug
Wire, Circuit Breaker to Solenoid
Wire, Starter to Circuit Breaker
Screw, 1/4-20 x 1” Hex head
Cover, Switch
Screw, 1/4-20 x 5/8” Hex Head
Mounting Plate
Differential Lock Switch
Wire Cover
Serial Numbers/Notes
REFERENCE L11, See 67.1
REFERENCE K5, See 67.1
REFERENCE K2, K3, K6, K7, K8,
K9, See 67.1
REFERENCE K4, See 67.1
REFERENCE U9, See 67.1
REFERENCE K1, See 67.1
> Change from previous revision
101
HR-5111
Serial No. 69158 All
44.1 Electrical Routing
2
12 11
15
15
9
12
7 5
6
14
1
14
14
4
14
14
10
16
18
20
17
18
Tractor
Harness
102
19
13
Engine
Harness
3
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part No.
Qty.
Description
365660
1
Grommet
362263
365980
446154
446130
443102
453023
361064
400120
2720726
453011
446148
473144
473137
345671
400190
446136
443106
1002397
452006
1
1
1
1
1
1
1
1
1
1
1
2
4
2
1
1
1
1
1
Screw, M10-1.25 x 25 mm
Screw, M12-1.25 x 20 mm
Lockwasher, 1/2 Heavy
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Flat Washer, 1/4
Clamp
Screw, 1/4-20 x 2”
Negative Battery Cable
Flat Washer, 3/8
Lockwasher, 7/16
Cable Tie
Cable Tie
Clamp
Screw, 5/16-18 x 1-1/4” Hex Head
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Positive Battery Cable
Flat Washer, 5/16
Serial Numbers/Notes
> Change from previous revision
103
104
1
Glow Plug
Switch
Panel
Lights
6
Horn
Brake
Switch
Headlights
Control
Valve
Seat Switch
Reverse
Switch
Hydraulic
Temperature
Switch
Front Limit
Switch
Ground
Relays
Cab
Connector
Differential
Lock Switch
Parking Brake
Ground
Diodes
Horn/Test
Switch
Cruise
Magnet
Fuel
Pump
4WD
Valve
Charge
Filter
Left Wing
Limit Switch
Ground
Tail Light
Temperature
Sender
Temperature
Switch
Alternator
Speed
Sensor
Fuel
Solenoid
Glow Plug
Solenoid
Left Wing
Limit Relay
Return
Filter
Air
Cleaner
Oil Tank
Engine Oil
Starter
50 Amp Circuit Solenoid
Breakers
Front Deck Right Wing
Valve Coil Limit Switch
Left Deck
Valve Coil
Right Deck
Valve Coil
Circuit
Breakers
Ground
4
Ignition
Switch
Temperature
Gauge
Tachometer
Switches
Volt
Fuel
Meter Hour
Gauge
Meter
Right Wing
Limit Relay
HR-5111
45.1 Harness
Serial No. 69158 All
2
5
3
7
7
HR-5111
Item
Part No.
1
2
3
4
5
6
7
Qty.
Description
1004542
1
554492
554493
555845
555846
555847
1004523
1004522
1003002
1003002
1001963
473108
554748
2
2
10
10
1
1
1
1
1
1
3
1
Serial Numbers/Notes
Wire Harness, Console
• Lockwasher, Size 24
• Panel Nut, Size 24
• Light Bulb
• Diode
• Light Strip
Wire Harness, Engine
Wire Harness, Tractor
Wire Harness, Right Wing Limit
Wire Harness, Left Wing Limit
Wire Harness, Ignition
Insulated Bullet Connector
Tube, Wire Protector (Not Shown)
Cruise Control Magnet Wires
> Change from previous revision
105
HR-5111
Serial No. 69158 All
46.1 Deck Mounting
20
17
1
16
3
5
4
21
6
21
2
1
9
25
15
8
7
24
8
14
18
23
106
22
13
12
19
11
10
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Part No.
Qty.
Description
342675
6
3000439
3000487
346913
460050
3006300
362464
340433
346294
400192
366520
446136
443106
366484
162716
132600
163995
REF
REF
REF
367601
2246003
441602
452006
445802
2
1
1
2
1
12
4
12
2
2
2
2
2
2
2
4
1
1
1
4
1
6
6
6
Serial Numbers/Notes
Pin, Snap RIng
Clevis Pin, 1/2 x 3-3/4”
Clevis Pin, 5/8 x 3”
Spacer
Cotter Pin, 3/16 x 1-1/4”
Clevis Pin, 5/8 x 3-5/16”
Wheel Bolt, 7/16-20
Ring Shaft
Nut, 7/16-20 Wheel Lug
Screw, 5/16-18 x 1-1/2” Hex Head
Retainer Pin
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Shaft, Pivot
Shackle
Caster Support
Pin
Front Deck Assembly
Left Wing Deck Assembly
Right Wing Deck Assembly
Washer, Thrust
Baffle
Carriage Bolt, 5/16-18 x 3/4”
Flat Washer, 5/16
Nut, 5/16-18 Flex Lock
See 47.1
See 48.1
See 48.1
> Change from previous revision
107
HR-5111
Serial No. 69158 All
47.1 Front Deck
A
"X"
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
35
37
38
16
36
B
"X"
0
1
2
3
4
0
1
2
3
4
A
A
A
A
A
B
B
B
B
B
15
1.0
2.0
3.0
4.0
5.0
DANGER
1.5
2.5
1.0
3.5
3.0
4.5
5.0
2.5
4.5
5.5
Serious injury or death can result from blade contact
or from objects being thrown very long distances
3
Do not operate machine with discharge chute or guards flipped up or removed.
Do not operate machine with bent components or with implement
in raised position.
Keep yourself and others away from the mower when in operation
17
2
5
2
36
38 13
NO STEP
16
2
39
4
15
34
8
33
3
1
15
27
16
26
4
2
21
9
23
24
19
25
16
15
6
22
18
16
17
10
20
15
11
13
7
13
14
12
12
14
28
29
31
30
11
23
108
32
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part No.
Qty.
Description
503573
1
3002502
3002676
366609
2721180
557523
391039
2721181
557523
391040
1001885
400410
446154
400264
446142
443110
453011
441625
367461
400262
3002737
163425
552824
460076
400108
446130
443102
366562
367140
400348
453013
444753
361723
471214
2720171
2720198
400420
453017
443118
3
1
1
2
1
2
1
1
1
3
3
7
6
28
28
20
18
1
2
1
1
2
1
1
1
1
2
2
2
2
2
2
2
2
2
4
4
4
Serial Numbers/Notes
Front Deck
• Decal, Blade Contact Danger
• Decal, Cutting Height
• Decal, No Step
Motor, Deck
• Key
Blade, Couter-Clockwise Rotation
Motor, Deck
• Key
Blade, Clockwise Rotation
Adapter, Blade
Screw, 1/2-13 x 1-3/4” Hex Head
Lockwasher, 1/2 Heavy
Screw, 3/8-16 x 1-1/4” Hex Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Flat Washer, 3/8
Carriage Bolt, 3/8-16 x 1-1/2”
Plate, Deck Baffle
Screw, 3/8-16 x 1” Hex Head
Shaft, Roller
Roller
• Bushing
Cotter Pin, 1/4 x 3-1/2”
Screw, 1/4-20 x 3/4” Hex Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Wheel, Deck
Spacer, Wheel
Screw, 7/16-14 x 3” Hex Head
Flat Washer, 7/16
Locknut, 7/16-14 Center
Stop, Rubber
Grease Fitting, Straight
Caster Arm
• Bushing, Caster
Screw, 1/2-13 x 3-1/2” Hex Head
Flat Washer, 1/2
Nut, 1/2-13 Hex
Counter-Clockwise Rotation
Clockwise Rotation
> Change from previous revision
109
HR-5111
Serial No. 69158 All
48.1 Wing Deck
Left Wing Deck Shown (Right Opposite)
37
38
33
36
34
38
39
16
5
40
35
13
40
37
36
38
15
8
38
17
29
21
1/2
30
22
20
13
39
28
19
3
31
32
24
15
16
23
17
4
3
25
9 27
18
A
"X"
16
16
15
26
15
11
6
14
7
A
A
A
A
A
B
B
B
B
B
1.0
2.0
3.0
4.0
5.0
1.5
2.5
1.0
3.5
3.0
4.5
5.0
5.5
13
12
DANGER
10
Serious injury or death can result from blade contact
or from objects being thrown very long distances
Do not operate machine with discharge chute or guards flipped up or removed.
Do not operate machine with bent components or with implement
in raised position.
Keep yourself and others away from the mower when in operation
14
12
110
"X"
0
1
2
3
4
0
1
2
3
4
4
11
13
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
B
3
2.5
4.5
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part No.
Qty.
Description
5001073
1
5001072
3002502
3002676
2721180
557523
391039
2721181
557523
391040
1001885
400410
446154
400264
446142
443110
453011
441625
366562
367140
400348
453013
444753
361723
444762
340429
441624
365991
403746
452002
446116
444310
2720170
363539
2720171
363539
400420
453017
443118
471214
1
2
1
2
1
2
2
1
2
4
4
12
8
34
34
32
24
2
2
2
2
2
2
8
2
8
2
4
4
4
4
2
4
2
4
8
16
8
6
Left Wing Deck
Right WIng Deck (Not Shown)
• Decal, Blade Contact Danger
• Decal, Cutting Height
Motor, CCW Rotation Deck
• Key
Blade, Couter-Clockwise Rotation
Motor, CW Rotation Deck
• Key
Blade, Clockwise Rotation
Adapter, Blade
Screw, 1/2-13 x 1-3/4” Hex Head
Lockwasher, 1/2 Heavy
Screw, 3/8-16 x 1-1/4” Hex Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Flat Washer, 3/8
Carriage Bolt, 3/8-16 x 1-1/2”
Wheel, Deck
Spacer, Wheel
Screw, 7/16-14 x 3” Hex Head
Flat Washer, 7/16
Locknut, 7/16-14 Center
Stop, Rubber
Locknut, 3/8-16 Center
Bumper, Deck
Carriage Bolt, 3/8-16 x 1”
Reflector
Screw, #10-24 x 3/4” Hex Head
Flat Washer, #110
Lockwasher, #10
Nut, #10-24 Hex
Arm, Outside Caster
• Bushing
Arm, Inside Caster
• Bushing
Screw, 1/2-13 x 3-1/2” Hex Head
Flat Washer, 1/2
Nut, 1/2-13 Hex
Grease Fitting, Straight
Serial Numbers/Notes
Includes Items 3 and 4
Outside motor on Right Deck
Inside Motor on Right Deck
> Change from previous revision
111
HR-5111
Serial No. 69158 All
49.1 Caster Wheels
16
14
15
13
15
15
1
7
5
6
3
4
3
12
4
11
5
6
7
10
2 / 17
10
2 / 17
12
12
11
11
12
11
8
112
9
2 / 17
8
9
2 / 17
HR-5111
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Qty.
Description
131717
8
453022
3003207
460056
403578
446118
444310
1003769
550346
363233
5002959
5002583
553720
365772
62464-4A
366593
3004894
307374
AR
10
10
10
10
10
10
1
1
1
2
2
32
AR
24
10
AR
Serial Numbers/Notes
Yoke, Caster Wheel Spindle
Flat Washer, 3/4 x 1/8 Thick
Shaft, Caster Wheel
Cotter Pin, 3/16 x 2”
Screw, #10-24 x 1” Hex Head
Lockwasher, #10
Nut, #10-24 Hex
Caster Wheel, 11 x 4 x 5
• Tire, 11 x 4 - 5NHS 4 Ply
• Valve Stem
• Wheel and Bearing
• • Bearing, Roller
• • Bushing, Flanged
Spacer, Cutting Height
Washer
Spacer, Caster Wheel
Pin, Klick Type
Flat Washer, 3/4 x 5/64 Thick
> Change from previous revision
113
HR-5111
Serial No. 69158 All
50.1 Deck Bumper
5
4
2
6
1
3
5
4
4
5
Item
Part No.
1
2
3
4
5
6
Qty.
Description
3003427
1
Bracket, Deck Bumper
400262
453011
446142
443110
361723
2
2
4
4
2
Screw, 3/8-16 x 1” Hex Head
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Stop, Rubber
6
Serial Numbers/Notes
> Change from previous revision
114
HR-5111
Serial No. 69116-5901 and Up
51.1 Seat Suspension
Part Number 66170
5
6
13
7
5
12
11
8
10
9
9
2
3
1
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
5002620
400186
446136
443106
554718
554717
554715
554714
554720
554719
444762
554716
452010
N/S
4
Qty.
Description
1
Serial Numbers/Notes
Spring Kit
1 Screw, 5/16-18 x 7/8” Hex Head
1 Lockwasher, 5/16 Heavy
1 Nut, 5/16-18 Hex
4 Nut, Push
2 Shaft, Pivot
1 Knob, Spring Tension
2 Bumper, Rear Downstop
4 Bearing, Sleeve
2 Spring, Extension
1 Locknut, 3/8-16 Center
1 Hanger, Spring
1 Flat Washer, 7/16
1 Mounting Hardware Pack
Not Shown, See 4.1
> Change from previous revision
115
HR-5111
Serial No. 69158 All
52.1 Control Valve
Part Number 1004555
Viewed From Top
P
ST
LD
2
L
1
SD
CD
DL
SW
T
4WD
F
3, 5, 7
Viewed From Rear
Item
Part No.
1
2
3
4
5
6
7
4, 6, 7
Viewed From Right
Qty.
Viewed From Front
Description
5003150
1
Relief Valve, 115 psi
555861
556845
556856
556847
556858
556847
556858
556849
556849
2811253
1
1
1
1
1
1
1
1
1
2
• Seal Kit, Relief Valve
Priority Valve, 4.5 GPM
• Seal Kit, Priority Valve
Solenoid Valve, Differential Lock
• Seal Kit, Solenoid Valve
Solenoid Valve, 4WD
• Seal Kit, Solenoid Valve
Coil, Differential Lock
Coil, 4WD
Nut, Coil
Viewed From Left
Serial Numbers/Notes
REFERENCE K13, See 67.1
REFERENCE K14, See 67.1
> Change from previous revision
116
HR-5111
Serial No. 69116-5901 and Up
53.1 4WD Valve
Part Number 1003025
3, 5
4
2
1
R2
BD
A
B
L2
AD
4WD
Viewed From Right
Item
Part No.
1
2
3
4
5
C
L1
R1
Viewed From Left
Qty.
Viewed From Top
Description
556897
1
Spool Valve
5003581
558038
5003581
556847
5003578
556849
2811253
1
1
1
1
1
1
1
• Seal Kit
Check Valve
• Seal Kit
Solenoid Valve, 4WD Reverse
• Seal Kit, Solenoid Valve
Coil
Nut, Coil
Viewed FromBottom
Serial Numbers/Notes
REFERENCE K16, See 67.1
> Change from previous revision
117
HR-5111
Serial No. 69158 All
54.1 Lift Valve
Part Number 1001802
17
26
18
19
20
21
14
27
1
7
15
5
16
10
4
3
2
6
7
14
13
22
12
11
9
8
118
23
24
25
HR-5111
Item
●
●
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
●
Part No.
Qty.
Description
558005
1
500745
545914
N/S
500736
5001599
5001603
558004
558007
5001613
558011
5001616
545921
N/S
5001614
5001615
5001612
N/S
N/S
N/S
351122
500750
558008
545925
545926
545927
546112
5001617
3
3
3
3
1
2
3
3
1
3
3
3
6
1
1
3
1
1
1
3
3
3
AR
AR
AR
AR
3
558010
1
Serial Numbers/Notes
Plug
Plug
Spring
Poppet
Seat
Plunger
Plunger
Cap
Retaining Ring
Seat
Spacer
Spring
Bushing
O-Ring
Spring
Poppet
Detent Repair Kit
• Plug, Plunger Detent
• Spring, Detent
• Plunger, Detent
Plug
Plug
Washer
Shim
Shim
Shim
Disc
Wiper Seal
Seal Repair Kit
> Change from previous revision
119
HR-5111
Serial No. 69158 All
55.1 Steering Valve
Part Number 1004867
37
35
36
34
2
33
4
1
3
30
3
32
38
39
17
27
28
3
31
29
26
25
3
39
5
18
19
20
21
22
6
23
14
24
13
12
16
15
11
9
10
8
120
7
HR-5111
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Qty.
Description
443108
4
557738
N/S
N/S
N/S
N/S
N/S
5000431
N/S
1004867-03
N/S
N/S
N/S
N/S
N/S
554857
554856
554855
1004867-01
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
N/S
551105
N/S
503387
503398
502924
N/S
N/S
N/S
N/S
557733
N/S
339983
339979
520925
1
1
4
4
1
1
1
4
1
1
1
1
1
1
1
1
1
1
11
1
1
1
1
1
1
1
5
1
1
1
1
1
1
3
3
1
1
1
1
2
2
1
Serial Numbers/Notes
Nut, 5/16-24 Hex
Seal Kit
• Seal, O-Ring
• Seal, O-RIng
• Seal, O-Ring
• Seal, Commutator
• Face Seal
Nut, 13/16-20 Hex Jam
Special Bolt
Jacket Tube Kit
• Bushing
• Jacket
• Shaft
• Retaining Ring
Upper Cover Plate
Seal, Spacer
Thrust Bearing
Spacer, Thrust Bearing
Metering Assembly Kit
• Screw, Socket Head
• Commutator Cover
• Commutator Ring
• Commutator
• Spacer
• Rotor
• Stator
• Drive Plate
• Needel Roller
Metering Ring
Drive Link
Isolation Manifold
Hex Drive
Valve and Ring Assembly
Spring Kit
• Spring, Shaft Side
• Spring, Port Side
Port Manifold
Ball, 9/32
Relief Valve
Port Cover
Adapter, Straight
Adapter, Straight
Needle Roller Kit
Includes Item 25
> Change from previous revision
121
HR-5111
Serial No. 69158 All
56.1 Deck Valve
Part Number 1002499
2
4
1
3
5
Item
Part No.
Qty.
Description
5002911
1
Relief Valve, 3000 psi
5003579
5002912
5003554
5002913
5003579
1
1
1
1
1
• Seal Kit, Relief Valve
Relief Valve, 430 psi
• Seal Kit, Relief Valve
Solenoid Valve
• Seal Kit
4
5001354
1
Coil
5
2811269
1
Nut, Coil
1
2
3
Serial Numbers/Notes
REFERENCE K10, K11, K12, See
67.1
> Change from previous revision
122
HR-5111
Serial No. 69158 All
57.1 Parking Brake
503308
3
8
4
5
1
7
2
6
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
554579
2
Spacer, Brake
503296
503295
549441
502517
590259
546131
590260
1
1
1
1
2
2
2
Stud Plate with Lining
Rib Plate with Lining
V-Plate
Cam Lever, Brake
Locknut, 3/8-24 Center
Spring, Brake Return
Screw, 3/8-24 x 2-1/4” Hex Head
Serial Numbers/Notes
> Change from previous revision
123
HR-5111
Serial No. 69158 All
58.1 Traction Pump
Part Number 117083
32
30
20
2
28
29
1
8
6
10
17
31
13
19
22
11
5
12
4
1
29
18
2
3
25
9
12
28
22
26
14
7
24
15
16
24
21
27
23
124
15
HR-5111
Item
●
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
Qty.
Description
557445
2
Relief Valve
557444
557443
557442
557441
557440
557439
557438
557437
557436
557435
557434
N/S
557433
557426
557425
N/S
557454
557453
557452
557430
557451
N/S
N/S
557450
N/S
557656
557449
557448
557447
338938
557666
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
2
2
1
2
1
2
1
1
1
4
2
1
1
1
Plug
Housing
Rotating Kit
Valve Plate
Backplate
Seal, Cover
Trunnion Cover
Cam Plate
Inner Race
O-RIng Cover
Needle Bearing
Gasket, Housing
Drive Shaft
Thrust Race
Thrust Bearing
O-RIng
Dowel Pin
Screw, Bottom
Screw, Top
Washer
Washer
Retaining Ring
Retaining Ring
Key, Trunnion
Shaft Seal, Viton
Shaft Seal, Viton
Screw
Spring
O-RIng
Coupler
Tow Valve
557446
1
Seal Kit
Serial Numbers/Notes
> Change from previous revision
125
HR-5111
Serial No. 69158 All
59.1 Deck Motor
Part Numbers 2721180 and 2721181
14
3
5
4
2
9
14
13
11
2
12
4
7
10
3
6
8
1
Item
●
1
2
3
4
5
6
7
8
9
10
●
●
11
12
●
●
13
14
●
●
●
●
●
●
●
Part No.
Qty.
Description
557515
1
Spindle
N/S
N/S
N/S
557518
557520
557521
557376
557523
557517
5002714
5002716
5002715
557522
5002718
5002717
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
O-RIng
Back Up Seal
Bushing Seal
Shaft, Spindle
Snap RIng, Large
Snap RIng, Small
Guard, Motor Shaft
Key, Shaft
Washer, Support
O-RIng Seal Kit
• O-RIng
• Seal
Bearing, Spindle
• Bearing
• Flanged Bushing
557519
1
Seal Kit
Serial Numbers/Notes
> Change from previous revision
126
HR-5111
Serial No. 69158 All
60.1 Front Axle Motor
Part Number 117075
13
7
2
1
5
14
8
4
6
12
9
10
11
3
10
Item
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Qty.
Description
557423
1
Backplate Assembly
557424
557425
557426
557427
557428
557429
554756
N/S
N/S
N/S
557430
557431
N/S
1
1
2
1
1
1
1
1
2
1
1
6
1
Camplate Insert
Thrust Bearing
Thrust Race
Housing
Drive Shaft
Rotating Kit
Key, 1/4 x 1/4 x 31/32”
Shaft Seal
Retaining Ring, 1-1/8” External
Retaining RIng, 2” Internal
Washer
Screw, 5/16-18 x 1-1/2” Hex Head
O-RIng, 3/32 x 4” I.D.
557432
1 Seal Kit
Serial Numbers/Notes
> Change from previous revision
127
HR-5111
Serial No. 69158 All
61.1 Rear Wheel Motor
Part Number 5003218
2
5
6
2
8
7
9
1
11
4
3
2
10
Item
●
●
●
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
N/S
1
Seal Exclusion
N/S
N/S
N/S
5003384
554780
554779
N/S
N/S
N/S
556450
4
1
1
1
1
1
1
1
1
4
Seal, 3” I.D.
Back-Up Ring
Shaft Seal
Shaft and Bearing Kit
Key
Nut
Shaft, Face Seal
Inner Face Seal
Outer Face Seal
Bolt
5003385
1
Seal Kit
Serial Numbers/Notes
> Change from previous revision
128
HR-5111
Serial No. 69158 All
62.1 Front Axle
Part Number 1003327
7
9
1
6
2
3
5
8
10
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description
556844
4
Screw, M10 x 35 mm Hex Head
592665
556901
556902
556846
N/S
N/S
N/S
N/S
556890
4
4
4
4
1
1
1
1
2
Dowel, Sleeve
Screw, M10 x 45 mm Hex Head
Nut, M10 Hex
Screw, M10 x 110 mm Hex Head
Differential Assembly
Right Side Drive Axle Reducer
Left Side Drive Axle Reducer
Differential Lock Assembly
Brake Caliper Assembly
4
Serial Numbers/Notes
See 63.1
See 64.1
See 64.1
See 65.1
See 66.1
> Change from previous revision
129
HR-5111
Serial No. 69158 All
63.1 Differtial Assembly
Part of 1003327
2
27
22
21
26
20
12
19
25
8
12
11
9
10
5
7
6
5
3
13
18
14
15
4
16
19
17
20
3
21
22
1
24
23
130
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
Qty.
Description
556889
1
556888
556871
592548
556859
556873
556883
556852
556854
556874
556896
593000
556853
556864
556865
556866
556867
553407
592302
592405
592406
592407
593047
553516
562665
556899
556895
1
1
1
2
1
1
1
1
1
1
12
1
AR
AR
AR
AR
8
2
AR
AR
AR
1
1
2
2
1
Serial Numbers/Notes
Housing, Left Side Differential
Housing, Right Side Differential
Bevel Gear and Pinion
Differential
Tapered Bearing, Cup and Cone
Spacer
Housing, Input Shaft Bearing
O-RIng
Seal, Inner Input Shaft
Seal, Outer Input Shaft
Nut, M25-1.5 Elastic Stop
Screw, M10 x 30 mm Hex Head
O-Ring
Shim
Shim
Shim
Shim
Screw, M10 x 25 mm Hex Head
Bearing, Ball
Shim
Shim
Shim
Plug, M18-1.5 Drain
Seal
Dowel, Sleeve
Plug
Breather
Matched Set
Shim as required to set Bevel
Pinion and Ring Gear Clearance.
See HR-5111 Service Manual
Shim as required to set Pinion and
Ring Gear Backlash Adjustment.
See HR-5111 Service Manual
> Change from previous revision
131
HR-5111
Serial No. 69158 All
64.1 Drive Axle Reducer
Part of 1003327 (Left Side Shown)
5
3/4
5
6
7
8
9
10
14
1/2
17
11
12
18
13
15
16
132
HR-5111
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
Qty.
Description
5002782
1
5002783
556882
556881
590502
556857
556880
592422
592370
5002780
5002784
592376
556855
556884
5002781
556900
556848
556891
1
1
1
4
2
2
2
2
2
2
2
2
2
2
10
10
10
Serial Numbers/Notes
Housing, Left Side Reducer
Housing, Right Side Reducer
Shaft, Left Side Reducer
Shaft, Right Side Reducer
Bearing, Ball
Bearing, Ball
Gear, Reducer
Washer
Retaining Ring
Spacer, Tube
Bearing, Ball
Retaining Ring
Seal
Brake Disk
Pinion, Drive Axle
Screw, M10 x 20 mm Flat Head
Wheel Bolt
Nut, M14-1.5 Lug
Not Shown
Not Shown
> Change from previous revision
133
HR-5111
Serial No. 69158 All
65.1 Differential Lock Assembly
Part of 1003327
6
8
9
5
7
1
4
3
2
Item
Part No.
1
2
3
4
5
6
7
8
9
Qty.
Description
556885
1
Housing, Differential Lock
556870
556875
592993
556843
556877
556851
556876
556872
1
1
1
4
1
1
1
1
Collar, Differential Lock
Fork
Screw, M8 x 20 mm Hex Head
Screw, M10 x 80 mm Hex Head
Cylinder
O-RIng
Piston
Spring
Serial Numbers/Notes
> Change from previous revision
134
HR-5111
Serial No. 69158 All
66.1 Brake Caliper
Part of 1003327
3
1
6
6
3
3
3
6
2
5
4
Item
Part No.
1
2
3
4
5
6
Qty.
Description
556890
2
Brake Caliper
557991
557989
557988
557987
557990
1
1
4
4
1
•
•
•
•
•
Serial Numbers/Notes
Brake Pad Set
Caliper Seal Repair Kit
Screw, Caliper Bleed
Cap, Bleed Screw
Pad Retaining Pin and Spring Kit
> Change from previous revision
135
HR-5111
Serial No. 69158 All
67.1 Electrical Schematic
Rd
IG Wh/Rd
Rd
CB5
P
H
Rd
B
K1
Wh
G
U1
Bn
Wh
Rd
R1
Wh/Rd
Wh/Rd
Og
Pk/Bu
Gn/Wh
Og
CB2
1-T
Bk
4-8
1-B
Bk
Rd
CB7
Og/Bu
Rd
K17
1-D
Gn/Wh
Gn/Wh
Gn/Wh
1-R
Bk
Gn/Wh
L2
Ye
Ye
K2
Og
Bn
Og
CB6
Og
Rd
Rd
30
CB4
1-E
Pk/Bu
Rd
87
Pk/Bu
Bk
85
Bk
Og
Rd/Bn
Bn
Ye
Pk/Bu
K4
Bn
Wh
CB1
K3
Rd/Wh
30
Wh
87
Bk
Tn
85
Rd/Bn
SW10
Pu/Wh
Rd/Wh
Wh/Bn
Bn/Rd
86
86
K9
Rd/Wh
Pk
Rd/LB
Og
Og/Bn
Bn/Rd
30
87
Bk
85
2-U
Rd/Bu
Wh/Bk
86
SW9
SW2
SW4
1-G
Rd/Wh
Pk
Rd/Ye
Rd/Wh
Rd
30
87
Bk
Pu/Ye
Wh/Bk
85
86
Rd/Bu
Pu/Ye
2-F
SW3
2-C
SW8
Wh/Bn
Rd
Rd
Pu
Wh
K8
Pk
K11
Pk
1-C
Og
SW6
Og
Ye
1-S
Pk
K12
LG
1-V
Bk
LG
1-X
Tn
Tn
1-F
SW7
Wh
1-H
Bn/Rd
Pk
K10
Gy
Wh
Bk
1-K
Bn/Rd
2-T
Wh
1-A
Rd
Pu/Wh
2-B
B S
Pu/Wh
1-J
NC
M1
Bk
Wh
NO
K13
Bk - Black
Bn - Brown
Bu - Blue
Gn - Green
136
Wh
B1
Pk
Bk
Og
1-U
LB
4-4
Wh
Pk
CB3
Wire Color Abbreviations
Pk - Pink
Gy - Gray
Pu - Purple
LB - Light Blue
Rd - Red
LG - Light Green
Tn - Tan
Og - Orange
C
SW24
Wh - White
Ye - Yellow
Pk
HR-5111
Og/Bu
Og/Bu
Wh
L12
Wh
L13
Bk
2-D
Bk
Tn/Rd
L11
Tn/Rd
Ye
4-7
1-N
Gy
Og/Bu
4-2
4-5
Tn/Rd
Gy
Bk
Bk
4-6
SW20
SW18
Gn/Wh
U5
Ye
Ye
-
G
Bk
Ye
SW11
U6
S
A
Pk/Bu
Pk/Bu
Pu/Wh
LG
I
S
Bn
Og
Gn/Wh
Wh/Bk
Wh/Gn
D6
Tn
G
Bk
Pu/Wh
D5
Gn/Wh
L5
1-P
S
G
Bk
Pu/Wh
SW12
U7
I
3-6
Bk
2-W
Bk
U3
S
Wh/Bk
Tn
3-2
3-1
SW1
I
L4
LG
B
D4
Tn
LG
G
Bk
Off - None
On - B+I+A; X+Y Y
Start - B+I+S
Bn/Rd
3-5
Pk/Bu
Og
I
Bn/Rd
Bk
2-R
Og
Bk
X
2-G
Wh/Bk
Bu/Wh
3-3
3-4
Bn/Rd
Bu/Wh
L3
Og
+
I
D3
Og
Og
U4
Og
SW5
3-7
Ye
Gn
Og
Og
Og
Og
Gn/Wh
Wh/Bk
Gn/Wh
2-M
U10
1-W
3-8
U8
U9
4-3
LB
Og
Bk
Bk
Bk
L10
SW13
D7
Gy/Wh
L6
Wh/Bk
Gy/Wh
Bn/Rd
4-1
LG
Bk
L1
Wh
+
- Bk
U2
2-P
Wh
SW14
2-A
Og
Bu
L7
Bk
2-H
Rd
Rd
SW15
Wh
30
87
LB/Rd
Og
Wh/Gn
86
SW22
D1
Gn
L8
Gn
Wh/Gn
Wh/Bk
85
Wh/Gn
K7
Wh/Rd
D2
Gn
Bk
Wh
LB/Rd
Wh
2-K
1-M
LB/Rd
2-V
SW21
D8
Gy/Rd
Gy/Bk
Gy/Bk
SW16
Gy/Bk
Og
2-J
L9
1-L
Wh
Gy/Rd
30
Pk
Bu
Gy/Rd
87
Bk
Wh/Gn
85
K6
Gy/Bk
SW17
2-S
87A
86
Gy/Rd
K16
Gy/Rd
Wh/Gn
SW19
30
87
Bk
Wh/Rd
86
Gn
85
Pu
K5
Gn
2-X
Pu
K15
2-N
Pk
Bu
Bu
Pu
Pu
SW23
2-L
K14
Pk
U11
Harness Connectors 1 and 2
Bk
Harness Connectors 3 and 4
X
X
W
J H
Ignition Harness
Optional Cab Harness
4
8
8 4
3
7
7 3
K
L
2
1
6
5
6 2
5 1
Console Harness
B
C
M
N
D
P
G
A
R
F
W
V
U
E T
S
Engine Harness
Tractor Harness
V
U
H J
F
T
A
E
S
K
B
G
R
C
L
M
D N
P
Console Harness
137
HR-5111
Item
B1
CB1
CB2
CB3
CB4
CB5
CB6
CB7
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
K1
K2
K3
K4
K5
K6
K7
K8
K9
K10
K11
K12
K13
K14
K15
K16
K17
L1
L2
L3
L4
L5
L6
L7
L8
L9
138
Reference
Illustration
See 3.1
See 6.1
See 6.1
See 6.1
See 6.1
See 6.1
See 21.1
See 21.1
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
See 43.1
See 43.1
See 43.1
See 43.1
See 43.1
See 43.1
See 43.1
See 43.1
See 43.1
See 56.1
See 56.1
See 56.1
See 52.1
See 52.1
See 53.1
See 11.1
See 23.1
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Not Shown
Part
Number
N/S
338601
338601
338601
338558
338558
361439
361439
555846
555846
555846
555846
555846
555846
555846
555846
555846
555846
131905
365963
365963
3003036
3001307
365963
365963
365963
365963
5001354
5001354
5001354
556849
556849
556849
340783
338289
555845
555845
555845
555845
555845
555845
555845
555845
555845
Description
Battery
10 Amp Circuit Breaker (Interlock)
10 Amp Circuit Breaker (Instruments)
10 Amp Circuit Breaker (Cruise, 4WD)
30 Amp Circuit Breaker (Accessories)
30 Amp Circuit Breaker (Lights)
50 Amp Circuit Breaker (Main)
50 Amp Circuit Breaker (Alternator)
Diode, 3 Amp (Water Temp-Test)
Diode, 3 Amp (Water Temp-Horn)
Diode, 3 Amp (Air Cleaner-Test)
Diode, 3 Amp (Return Filter-Test)
Diode, 3 Amp (Oil Temperature-Test)
Diode, 3 Amp (Oil Temperature-Horn)
Diode, 3 Amp (Charge Filter-Test)
Diode, 3 Amp (Cruise Control)
No Function
No Function
Glow Plug Solenoid
Accessory Relay
Fuel Solenoid Relay
Seat Time Delay Relay
Brake Relay
Cruise Control Relay
Horn Relay
Right Wing Limit Switch Relay
Left Wing Limit Switch Relay
Front Deck Valve Coil
Right Wing Deck Coil
Left Wing Deck Coil
Differential Lock Coil
4WD Coil
4WD Reverse Coil
Cruise Control Magnet
Fuel Solenoid
Right Turn Indicator Light
Glow Plug Active Light
Air Cleaner Service Light
Return Filter Service Light
Hydraulic Oil Temp Warning Light
Charge Filter Service Light
Low Charge Pressure Warning Light
Water Temp Warning Light
Low Engine Oil Pressure Warning Light
Serial Numbers/Notes
Labled A
Labled B
Labled C
Labled D
Labled E
Labled F
Labled G
Labled H
Labled J
Labled K
Labled 6
Labled 4
Labled 1
Labled 2
Labled 5
Included in Part No. 1002499
Included in Part No. 1002499
Included in Part No. 1002499
Included in Part No. 1004555
Included in Part No. 1004555
Included in Part No. 1003025
HR-5111
Item
L10
L11
L12
L13
M1
R1
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
SW9
SW10
SW11
SW12
SW13
SW14
SW15
SW16
SW17
SW18
SW19
SW20
SW21
SW22
SW23
SW24
U1
U2
U3
U4
U5
U6
U7
U8
U9
U10
U11
Reference
Illustration
Not Shown
See 43.1
Optional
Optional
See 21.1
See 21.1
See 9.1
See 13.1
See 4.1
See 6.1
See 9.1
See 6.1
See 6.1
See 17.1
See 17.1
See 15.1
See 19.1
See 27.1
See 28.1
See 27.1
See 26.1
See 21.1
See 21.1
Optional
See 6.1
See 6.1
See 12.1
See 6.1
See 10.1
See 21.1
See 43.1
See 6.1
See 6.1
See 6.1
See 9.1
See 6.1
See 25.1
See 22.1
See 20.1
See 25.1
Part
Number
555845
555869
556988
556996
1001958
1000649
554390
3001372
365043
3001374
3001373
366989
366989
3001079
364883
365974
367551
556419
132380
3001855
554018
3001374
3001370
162739
1000649
3001371
1000649
364882
5000938
5000917
339027
162721
162723
3005121
365943
163986
163373
162722
163574
Description
Left Turn Light
Tail Light
Head Light
Head Light
Starter Motor
Glow Plugs
Ignition Switch
Parking Brake Switch
Seat Switch
PTO Switch
Glow Plug Switch
Wing Mower Switch
Front Mower Switch
Right Wing Deck Limit Switch
Left Wing Deck Limit Switch
Front Deck Limit Switch
Air Cleaner Service Switch
Return Filter Service Switch
Hydraulic Oil Temperature Switch
Charge Filter Service Switch
Charge Pressure Switch
Water Temperature Switch
Oil Pressure Switch
Light Switch
4WD Switch
Horn / Warning Light Test Switch
Brake Pedal Switch
Cruise Control Switch
Reverse Sensing Switch
Differential Lock Switch
Alternator (Standard)
Horn
Tachometer
Volt Meter
Hour Meter
Temperature Gauge
Fuel Gauge
Fuel Sender
Engine Speed Sensor
Temperature Sender
Fuel Pump
Serial Numbers/Notes
Included in Kit 69128
Included in Kit 69128
Included in Engine
Included in Engiine
Included in Engine
Included in 69129 and Kit 69128
Included in Engine
139
HR-5111
Serial No. 69158 All
68.1 Hydraulic Schematic
Four Section
Gear Pump
Traction
Pump
2.48
3
in
3500 PSI
1.04
3
in
2800 RPM
CCW Rotation
A
1.04
3
in
1.04
3
in
0.66
3
in
2.48
3
in
3500 PSI
Front Axle
Motor
B
C
D
Outside
Right Wing
Motor
Right Wing
Deck Valve
1.04
3
in
.0669
A
E
F
P
D
3000 PSI
B
430 PSI
25 psi
Switch
T
10 Micron
1.04
3
in
.0669
25 psi
Crack
Bypass
Inside
Right Wing
Motor
Inside
Left Wing
Motor
Charge
Filter
Left Wing
Deck Valve
1.04
3
in
.0669
A
P
G
D
3000 PSI
B
430 PSI
T
1.04
3
in
.0669
Oil
Cooler
Outside
Left Wing
Motor
Return
Filter
Right
Front
Motor
1.04
3
in
.0669
Front Deck
Valve
A
P
D
Center
Front
Motor
1.04
3
in
.0669
Left
Front
Motor
.0669
25 psi
Switch
25 psi
Crack
Bypass
3000 PSI
B
430 PSI
T
1.04
3
in
100 Mesh
140
10 Micron
H
I
J
HR-5111
4WD
A
A
AD
AB
4WD
Valve
B
C
B
L2
R2
R1
L1
Right
Motor
C
D
11.9
3
in
E
F
11.9
3
in
Left
Motor
Differential Lock
Cylinder
RT
Control
Valve
6.6
3
in
IN
SD
DL SW
CP
P
F
250 PSI
T
1450 PSI OUT
Steering
Cylinder
LT
ST
Steering
Valve
4WD
LD
G
L
IN
OUT
1500 PSI
Backpressure
Valve
50 PSI
300 PSI
300 PSI
300 PSI
Lift
Valve
B
H
I
J
Left Wing
Cylinder
A
Front Left
Cylinder
D
C
F
Front Right
Cylinder
E
Right Wing
Cylinder
141
HR-5111
Serial No. 69158 All
69.1 R.O.P.S
Units Without Cab
!
DANGER
1
4
10
5
THIS TRACTOR MAY TIP
OVER UNEXPECTEDLY
AND QUICKER THAN AN
OPERATOR IS ABLE TO
JUMP FREE.
11
12
1. NEVER OPERATE A TRACTOR WITHOUT
PROPER ROLL PROTECTION (SEE MANUAL)
2. ALWAYS WEAR YOU SEAT BELT WHEN
OPERATING THIS TRACTOR EQUIPPED
WITH ROLL PROTECTION.
3. NEVER HITCH ABOVE OR TO THE REAR
AXLE.
4. DO NOT OPERATE TRACTOR ON STEEP
SLOPES OR NEAR DROP-OFFS.
5. AVOID SHARP HIGH SPEED TURNS.
Serious injury or death
may result because of
tractor upsets.
9
6
3
11
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
7
4
9
10
12
Item
2
8
Qty.
Description
503641
1
R.O.P.S
452010
444762
555891
400262
443114
400336
446148
555892
443126
446166
400616
1
1
1
1
1
1
1
1
8
8
8
•
•
•
•
•
•
•
•
•
•
•
Serial Numbers/Notes
Flat Washer, 7/16
Locknut, 3/8-16 Hex
Decal, Danger
Screw, 3/8-16 x 1” Hex Head
Nut, 7/16-14 Hex
Screw, 7/16-14 x 1-1/4” Hex Head
Lockwasher, 7/16 Heavy
Seat Belt
Nut, 5/8-11 Hex
Lockwasher, 5/8 Heavy
Screw, 5/8-11 x 2” Hex Head
> Change from previous revision
142
Fluids and Compounds
Hydraulic Fluid*
5001405
5001404
502696
502693
503409
503407
Two 2-1/2 Gallon Container of ISO VG68 Oil
One 5 Gallon Pail of ISO VG68 Oil
Two 2-1/2 Gallon Container of 10W30 Oil
One 5 Gallon Pail of 10W30 Oil
Two 2-1/2 Gallon Container of ATF Fluid
One 5 Gallon Pail of ATF Fluid
2-Cycle Oil
554600
Twenty Four 16 Ounce Plastic Container
554599
Twenty Four 8 Ounce Plastic Container
Grease
5000067
One 5 Gallon Pail OO-Grease
5000068
Twenty Four 8 Ounce Tube OO-Grease
Paint
5003469
554598
546408
546409
16 Ounce Gray Aerosol
Six 12 Ounce Orange Aerosol
Twelve 1 Quart Can Orange
Two 1 Gallon Can Orange
Lapping Compound
5002488
5002490
5002489
5002491
One 10 Pound Pail of 80 Grit
One 25 Pound Pail of 80 Grit
One 10 Pound Pail of 120 Grit
One 25 Pound Pail of 120 Grit
Specialty Compound
365422
5001581
5.3 Ounce Tube of Electrical Insulating Gel
14 Ounce Can of Lubriplate Multi Lube A
Biodegradable Hydraulic Fluid*
5003102
5003103
5003105
5003104
5003106
One 55 Gallon Drum TTCSP Greens Care 68
One 5 Gallon Pail TTCSP Greens Care 68
One 55 Gallon Drum TTCSP Greens Care 46
One 5 Gallon Pail TTCSP Greens Care 46
Twenty Four 14 Ounce Tube Greens Care Grease
O-Ring Kit
5002452
5002453
5002454
SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)
Common O-Ring Kit
O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)
Fuel Cans
554948
554949
One 2.5 Gallon Plastic
One 5 Gallon Plastic
Right Start Kit for New Machines
See your local TTCSP dealer
On-Time Maintenance Kit
See your local TTCSP dealer
* Refer to the Operator’s manual or the Parts & Maintenance Manual for the correct hydraulic oil requirements for your machine.
Textron Turf Care And Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts
through easy to read line Drawings. See your local TTCSP dealer for a copy.
HR-5111
Serial No. All
70.1 O-Ring Chart
W
X
W-X
O-Ring Face
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
Y
X
W-X-Y
W
O-Ring Face
Seal Size
X
Y
O-Ring Not
O-Ring Face Needed
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Not
O-Ring Face Needed
Seal Size
W
X
X
O-Ring Boss
Dash Size
W
W-X-Y
O-Ring Face
Seal Size
O-Ring Boss
Dash Size
O-Ring Face
Seal Size
W-X
O-Ring Boss
Dash Size
W
X
Y
W-X
W
O-Ring Boss
Dash Size
W
X
X
X
W
W
W-X
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
X
W
O-Ring Face
Seal Size
Y
O-Ring Face
Seal Size
O-Ring Face
Seal Size
W
X
O-Ring Face
Seal Size
X
W
W-X
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
W
X
W-X
W-X-Y
O-Ring Face
O-Ring Boss Seal Size
Dash Size
O-Ring Face
Seal Size
X
O-Ring Face
Seal Size
W
W-X
W
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
Y
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
O-Ring Face Seal Size
Seal Size
X
X
W-X-Y-Z
W
Y
Z
144
O-Ring Face
O-Ring Face Seal Size
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
W
O-Ring Face
Seal Size
O-Ring Not
Needed
HR-5111
Adapter Part
Number.
Dash
Size
Adapter Type
339979
6-6
Straight Adapter
339983
8-6
Straight Adapter
339984
8-8
Straight Adapter
339989
10-10
Straight Adapter
340003
6-6
Straight Adapter
340029
8-8
45° Adapter
340033
10-10
45° Adapter
340061
6-6
90° Adapter
340065
8-6
90° Adapter
340066
8-8
90° Adapter
340070
10-10
90° Adapter
340074
12-12
90° Adapter
340077
16-16
90° Adapter
340078
6-6
90° Adapter
340089
16-20
90° Adapter
340119
6-6-6
Swivel Run Tee
340120
8-8-8
Swivel Run Tee
340144
8-8-8
Swivel Branch Tee
340215
6-6-6
Bulkhead Run Tee
340263
6-6-6
Straight Thread Run Tee
340269 10-12-12 Straight Thread Run Tee
(W) O-Ring
(X) O-Ring
(Y) O-Ring
339909
339910
339910
339911
339906
339910
339911
339909
339910
339910
339911
339912
339913
339909
339913
339909
339910
339910
339909
339909
339911
339897
339897
339898
339899
339897
339898
339899
339897
339897
339898
339899
339900
339901
339897
339902
339909
339910
339910
339909
339897
339899
339909
339909
339912
SAE Boss O-Rings
(Z) O-Ring
ORS Face Seal O-Rings
Dash Size
Thread Size
O-Ring
Tube Size
Thread Size
O-Ring
2
3
4
5
6
8
10
12
14
16
20
24
32
5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
3/4-16
7/8-14
1 1/16-12
1 3/16-12
1 5/16-12
1 5/8-12
1 7/8-12
2 1/2-12
459290
459291
339896
459293
339897
339898
339899
339900
459296
339901
339902
339903
339904
4
6
8
10
12
16
20
24
9/16-18
11/16-16
13/16-16
1-14
1 3/16-12
1 7/16-12
1 11/16-12
2-12
339908
339909
339910
339911
339912
339913
339914
339915
> Change from previous revision
145
INDEX
1000050.......................75
1000588.......................43
1000649.......... 49, 53, 55
1000700.......................85
1000843.......................85
1001226.......................75
1001251.......................75
1001298.......................65
1001311.......................77
1001802.......................44
1001885.............109, 111
1001958.......................47
1001963.....................105
1002397.....................103
1002434.......................53
1002475.......................79
1002499.......................79
1002613.......................37
1003002.....................105
1003012.......................86
1003025.......................79
1003104.......................86
1003105.......................87
1003133.......................97
1003134.......................96
1003136.......................97
1003137.......................97
1003138.......................97
1003327.......................57
1003613.......................95
1003614.......................95
1003615.......................95
1003705.......................93
1003752.......................57
1003769.....................113
1004522.....................105
1004523.....................105
1004542.....................105
1004555.......................79
1004867.......................47
1004867-01 ...............121
1004867-03 ...............121
1004973.......................41
117075 ........................79
117076 ........................69
117083 ........................79
117117 ........................35
117129 ........................91
117132 ........................37
122466 ........................65
122902 ........................79
122907 ........................67
122957 ........................53
122958 ........................53
122959 ........................53
123015 ........................81
146
123222
123223
131059
131717
131905
132380
132381
132417
132425
132426
132431
132432
132433
132441
132446
132447
132448
132452
132453
132454
132470
132471
132472
132473
132484
132486
132488
132523
132527
132528
132535
132540
132559
132561
132562
132563
132565
132568
132569
132570
132571
132573
132574
132575
132576
132579
132580
132583
132586
132591
132594
132595
132596
132597
132600
132601
........................89
........................88
........................67
......................113
......................101
........................79
........................81
........................85
........................73
........................73
........................81
........................81
........................81
........................93
........................85
........................87
........................85
........................88
........................92
........................88
........................53
........................44
........................44
........................44
........................85
........................92
......................101
........................63
........................94
........................94
........................92
........................92
........................89
........................91
........................95
........................95
........................95
........................90
........................90
........................90
........................89
................. 89, 90
........................96
........................96
........................96
........................94
........................94
........................90
........................57
........................95
................. 96, 97
........................96
................. 96, 97
........................97
......................107
........................63
132647 ....................... 77
132664 ....................... 63
132864 ....................... 92
132866 ....................... 94
132867 ....................... 89
132871 ....................... 59
161688 ....................... 67
162236 ....................... 75
162478 ................. 45, 74
162479 ....................... 69
162716 ..................... 107
162721 ....................... 43
162722 ....................... 69
162723 ....................... 43
162739 ....................... 43
163373 ....................... 73
163425 ..................... 109
163574 ....................... 77
163583 ....................... 39
163915 ....................... 83
163916 ....................... 71
163917 ....................... 93
163918 ..................... 101
163927 ....................... 57
163931 ....................... 55
163935 ....................... 53
163940 ....................... 55
163986 ....................... 77
163987 ....................... 77
163995 ..................... 107
2000057 ...................... 65
2208292 ...................... 67
2242015 ...................... 61
2242036 ...................... 37
2242037 ...................... 37
2243002 ...................... 51
2246001 ...................... 57
2246002 ...................... 57
2246003 .................... 107
2246004 ...................... 51
2248004 ...................... 61
2500115 ...................... 87
2500117 ...................... 90
2500175 ...................... 51
2500257 ...................... 51
2692222-05................. 88
2692224-07................. 93
2720167 ...................... 57
2720168 ...................... 45
2720169 ...................... 49
2720170 .................... 111
2720171 .................... 111
2720191 .......... 41, 47, 57
2720202 ...................... 49
2720206 ...................... 59
2720207 ...................... 59
2720209 ...................... 49
2720215 ...................... 49
2720240 ...................... 57
2720266 ...................... 41
2720268 ...................... 41
2720294 ...................... 61
2720295 ...................... 61
2720298 ................ 61, 65
2720313 ...................... 65
2720314 ...................... 65
2720393 ...................... 53
2720559 ...................... 93
2720560 ...................... 79
2720726 .................... 103
2720841 ...................... 65
2720893 ...................... 86
2720955 ...................... 35
2720956 ...................... 35
2721008 ...................... 65
2721009 ...................... 65
2721180 ............ 109, 111
2721181 ............ 109, 111
2721522 ...................... 79
2721523 ...................... 79
2811253 ............ 116, 117
2811255 ...................... 81
2811269 .................... 122
2811870 ...................... 71
2812075 ...................... 83
3000098 ...................... 75
3000406 ...................... 65
3000435 ...................... 33
3000439 .................... 107
3000487 .................... 107
3000593 ...................... 51
3000594 ...................... 51
3001078 ...................... 59
3001079 ...................... 59
3001307 .................... 101
3001328 ...................... 39
3001370 ...................... 43
3001371 ...................... 43
3001372 ...................... 43
3001373 ...................... 43
3001374 ...................... 43
3001386 ...................... 43
3001409 ...................... 83
3001435 ...................... 33
3001523 ...................... 79
3001708 ...................... 35
3001709 ...................... 35
3001740 ...................... 81
3001809 ...................... 69
3001855 ...................... 71
3002248 ...................... 33
3002502 ............ 109, 111
INDEX
3002515...................... 33
3002517...................... 33
3002518...................... 33
3002520...................... 33
3002529...................... 33
3002541...................... 33
3002556...................... 33
3002565...................... 33
3002676............ 109, 111
3002714...................... 65
3002737.................... 109
3002817...................... 33
3003036.................... 101
3003207.................... 113
3003423...................... 37
3003425...................... 37
3003524...................... 61
3003928...................... 35
3004375...................... 69
3004563...................... 67
3004588...................... 67
3004894.................... 113
3005121...................... 47
3005215...................... 77
3005677...................... 63
3005678...................... 63
3005731...................... 74
3006052...................... 63
3006053...................... 63
3006300.................... 107
3006988...................... 39
3006991...................... 39
3007095...................... 51
3007129...................... 33
3007505...................... 33
3007514...................... 33
3007568...................... 61
3007980...................... 81
3008042...................... 33
3008126...................... 81
3008326...................... 33
3008327...................... 33
3008512...................... 67
3009728...................... 79
303567 ....................... 73
304718 ....................... 51
307374 ..................... 113
310089 ....................... 49
311879 ....................... 73
315298 ....................... 65
315966 ....................... 45
319276 ....................... 53
319277 ....................... 53
319279 ....................... 53
319755 ....................... 45
322847 ....................... 65
324887
324943
325621
326112
326731
331140
336591
338289
338383
338558
338601
338938
338939
338940
338941
338946
338978
338979
338991
339011
339022
339023
339024
339025
339027
339092
339106
339113
339237
339460
339903
339910
339960
339961
339979
339983
339984
339989
340003
340029
340033
340055
340061
340065
340066
340070
340074
340077
340078
340089
340119
340120
340144
340215
....................... 63
....................... 91
....................... 35
........... 69, 86, 93
................. 39, 45
....................... 55
....................... 55
....................... 74
....................... 55
....................... 43
....................... 43
............... 79, 125
....................... 67
....................... 67
....................... 83
....................... 86
....................... 69
....................... 69
....................... 71
....................... 37
....................... 39
....................... 45
....................... 55
....................... 55
....................... 43
....................... 65
....................... 83
....................... 86
....................... 33
....................... 33
....................... 86
................. 88, 92
................. 91, 95
....................... 90
............... 89, 121
..................... 121
........... 88, 89, 92
....85, 86, 87, 95,
96, 97
....................... 89
....................... 92
................. 85, 87
....................... 91
.....87, 88, 90, 92
........... 85, 86, 87
........... 89, 92, 94
....85, 86, 93, 95,
96, 97
....................... 85
....................... 93
....................... 89
....................... 93
....................... 89
....................... 92
....................... 92
....................... 90
340263
340269
340417
340418
340429
340433
340440
340441
340442
340443
340444
340481
340525
340623
340783
340795
341837
342033
342675
343117
343256
345020
345666
345671
346091
346294
346913
350063
350558
350685
351108
351109
351122
351124
352487
352604
353746
354065
354080
357613
358794
358795
358949
359186
359549
359574
359615
359860
359904
359949
360111
360176
360462
360566
360885
360893
....................... 90
....................... 85
....................... 55
....................... 55
..................... 111
..................... 107
....................... 35
....................... 35
....................... 35
....................... 35
....................... 35
....................... 77
....................... 63
....................... 33
....................... 51
....................... 35
....................... 77
....................... 59
..................... 107
....................... 55
....................... 53
....................... 53
................. 81, 99
..................... 103
................. 59, 61
..................... 107
..................... 107
....................... 55
....................... 53
....................... 81
....................... 94
....................... 94
..................... 119
................. 90, 94
....................... 33
....................... 77
....................... 39
....................... 94
....................... 99
....................... 94
....................... 51
....................... 51
....................... 94
....................... 91
....................... 59
....................... 55
....................... 67
....................... 99
....................... 53
....................... 51
................. 57, 65
..................... 101
....................... 49
....................... 91
....................... 45
................. 51, 53
361064 ......................103
361117 ........................77
361175 ........................33
361439 ........................71
361451 ........................65
361647 ........................65
361648 ........................65
361723 . 57, 61, 109, 111
361748 ........................77
361833 ........................44
362078 ........................95
362263 ......... 71, 73, 103
362288 ........... 95, 96, 97
362446 ........................94
362464 ......................107
362525 ........................57
362744 ........................74
362819 ..................51, 59
362824 ........................61
363030 ........... 85, 86, 87
363233 ......................113
363386 ........................57
363485 ..................71, 73
363539 ......................111
363586 ........................74
363771 ........................51
363962 ..................43, 47
363994 ........................33
363995 ........................33
364190 ........................67
364221 ........................99
364248 ........................61
364509 ........................39
364646 ........................43
364694 ........................59
364774 ........................43
364830 ..................57, 61
364882 ......................101
364883 ........................67
364907 ........................33
364945 ........... 85, 86, 87
364970 ........................51
365043 ........................47
365339 ........................33
365359 ........................71
365466 ........................86
365566 ........................99
365660 ......................103
365711 ......................101
365772 ......................113
365919 ........................33
365943 ........................43
365956 ........................33
365959 ........................83
365960 ......................101
365962 ......................101
147
INDEX
365963 ......................101
365965 ........................73
365966 ........................91
365967 ........................93
365974 ........................81
365977 ........................71
365979 ........................73
365980 ......... 71, 73, 103
365981 ........................73
365991 ......................111
366037 ........................59
366039 ......................101
366045 ........................59
366071 ........................74
366082 ........................49
366083 ........................86
366088 ........................51
366089 ........................49
366108 ........................71
366125 ........................41
366127 ........................39
366128 ........................39
366129 ........................49
366132 ........................45
366133 ........................44
366134 ........................45
366146 ........................53
366147 ........................53
366150 ........................44
366160 ........................33
366292 ........................57
366308 ......................101
366310 ........................65
366317 ........................51
366341 ........................55
366342 ........................67
366345 ........................99
366352 ........................67
366364 ........................57
366365 ........................57
366366 ........................57
366368 ........................67
366369 ........................67
366373 ......................101
366375 ........................35
366376 ........................39
366380 ........................39
366394 ........................49
366398 ........................35
366403 ..................37, 67
366418 ........................87
366424 ........................81
366428 ........................55
366430 ........................92
366437 ..................59, 61
366438 ........................59
148
366445 ........... 95, 96, 97
366458 ........................41
366473 ........................59
366476 ................. 39, 41
366483 ........................61
366484 ......................107
366506 ........................61
366517 ........................61
366520 ......................107
366522 ........................44
366523 ................. 41, 47
366526 ........................77
366535 ........................35
366562 ............. 109, 111
366563 ........................35
366566 ........................63
366573 ........................49
366593 ......................113
366600 ........................69
366603 ........................59
366606 ........................77
366607 ........................99
366608 ........................33
366610 ........................59
366611 ........................59
366612 ........................59
366613 ........................59
366866 ........................33
366929 ........................63
366932 ........................43
366989 ........................63
367140 ............. 109, 111
367149 ........................61
367191 ........................74
367350 ........................65
367456 ........................51
367457 ........................51
367461 ......................109
367465 ........................63
367551 ........................83
367601 ......................107
390961 ........................67
390962 ........................69
390963 ........................69
390989 ........................43
391039 ............. 109, 111
391040 ............. 109, 111
391044 ........................35
395362 ........................35
400266 ........................67
4107220.......................61
4107320.......................77
4111740.......................73
4114380.......................73
4114461.......................57
4114469.......................57
4114473 ...................... 74
4114474 ...................... 74
4116465 ...................... 47
434011 ....................... 39
446130 ....................... 39
5000039 ...................... 47
5000183 ...................... 59
5000184 ...................... 59
5000431 .............. 47, 121
5000915 .................... 101
5000916 .................... 101
5000917 .................... 101
5000938 ...................... 71
5001091 ...................... 59
5001354 .................... 122
5001412 ...................... 35
5001427 ...................... 61
5001599 .................... 119
5001603 .................... 119
5001612 .................... 119
5001613 .................... 119
5001614 .................... 119
5001615 .................... 119
5001616 .................... 119
5001617 .................... 119
5002101 ...................... 47
5002102 ...................... 47
5002131 ...................... 47
5002443 ...................... 69
5002444 ...................... 81
5002583 .................... 113
5002593 ...................... 43
5002620 .................... 115
5002714 .................... 126
5002715 .................... 126
5002716 .................... 126
5002717 .................... 126
5002718 .................... 126
5002780 .................... 133
5002781 .................... 133
5002782 .................... 133
5002783 .................... 133
5002784 .................... 133
5002894 ...................... 65
5002911 .................... 122
5002912 .................... 122
5002913 .................... 122
5002959 .................... 113
5003150 .................... 116
5003218 ...................... 65
5003384 .................... 128
5003385 .................... 128
5003490 ...................... 43
5003554 .................... 122
5003578 .................... 117
5003579 .................... 122
5003581 .................... 117
5003658 ...................... 65
500562 ....................... 71
500736 ..................... 119
500745 ..................... 119
500750 ..................... 119
502517 ..................... 123
502924 ..................... 121
503095 ....................... 65
503096 ....................... 65
503295 ..................... 123
503296 ..................... 123
503308 ....................... 55
503387 ..................... 121
503398 ..................... 121
503553 ....................... 61
503573 ..................... 109
503574 ....................... 67
503608 ....................... 69
503609 ....................... 69
503611 ....................... 37
503612 ....................... 83
503613 ....................... 81
503626 ....................... 77
503628 ....................... 67
503641 ..................... 142
503677 ....................... 39
520925 ..................... 121
545914 ..................... 119
545921 ..................... 119
545925 ..................... 119
545926 ..................... 119
545927 ..................... 119
545984 ....................... 71
546112 ..................... 119
546131 ..................... 123
549441 ..................... 123
549633 ....................... 67
550346 ..................... 113
550376 ....................... 99
550380 ....................... 99
550409 ....................... 99
551105 ..................... 121
552824 ..................... 109
553020 ....................... 75
553407 ..................... 131
553516 ..................... 131
553720 ..................... 113
554018 ....................... 71
554390 ....................... 39
554492 ..................... 105
554493 ..................... 105
554579 ..................... 123
554663 ....................... 79
554714 ..................... 115
554715 ..................... 115
INDEX
554716
554717
554718
554719
554720
554737
554738
554739
554740
554748
554752
554756
554779
554780
554855
554856
554857
555606
555771
555773
555839
555840
555841
555845
555846
555847
555855
555861
555862
555867
555869
555870
555871
555873
555874
555877
555878
555879
555880
555891
555892
556417
556419
556450
556843
556844
556845
556846
556847
556848
556849
556851
556852
556853
556854
556855
..................... 115
..................... 115
..................... 115
..................... 115
..................... 115
....................... 39
....................... 39
....................... 39
....................... 39
............... 77, 105
....................... 77
..................... 127
............... 65, 128
............... 65, 128
..................... 121
..................... 121
..................... 121
....................... 75
....................... 81
....................... 71
....................... 79
....................... 79
....................... 79
..................... 105
..................... 105
..................... 105
....................... 55
............... 63, 116
....................... 63
....................... 69
..................... 101
..................... 101
..................... 101
....................... 35
....................... 35
....................... 35
....................... 35
....................... 35
....................... 35
..................... 142
..................... 142
....................... 81
....................... 81
..................... 128
..................... 134
..................... 129
..................... 116
..................... 129
............. 116, 117
..................... 133
............. 116, 117
..................... 134
..................... 131
..................... 131
..................... 131
..................... 133
556856
556857
556858
556859
556864
556865
556866
556867
556870
556871
556872
556873
556874
556875
556876
556877
556880
556881
556882
556883
556884
556885
556888
556889
556890
556891
556895
556896
556897
556899
556900
556901
556902
556988
556996
557376
557423
557424
557425
557426
557427
557428
557429
557430
557431
557432
557433
557434
557435
557436
557437
557438
557439
557440
557441
557442
..................... 116
..................... 133
..................... 116
..................... 131
..................... 131
..................... 131
..................... 131
..................... 131
..................... 134
..................... 131
..................... 134
..................... 131
..................... 131
..................... 134
..................... 134
..................... 134
..................... 133
..................... 133
..................... 133
..................... 131
..................... 133
..................... 134
..................... 131
..................... 131
............. 129, 135
............... 57, 133
..................... 131
..................... 131
..................... 117
..................... 131
..................... 133
..................... 129
..................... 129
....................... 71
....................... 71
..................... 126
..................... 127
..................... 127
............. 125, 127
............. 125, 127
..................... 127
..................... 127
..................... 127
............. 125, 127
..................... 127
..................... 127
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
557443
557444
557445
557446
557447
557448
557449
557450
557451
557452
557453
557454
557515
557517
557518
557519
557520
557521
557522
557523
557619
557629
557656
557666
557681
557733
557738
557829
557830
557980
557987
557988
557989
557990
557991
558004
558005
558007
558008
558010
558011
558012
558038
562665
590259
590260
590502
592302
592370
592376
592405
592406
592407
592422
592548
592665
..................... 125
..................... 125
..................... 125
..................... 125
............... 79, 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 125
..................... 126
..................... 126
..................... 126
..................... 126
..................... 126
..................... 126
..................... 126
.....109, 111, 126
................. 71, 77
....................... 79
..................... 125
..................... 125
....................... 83
..................... 121
..................... 121
....................... 47
....................... 47
....................... 83
..................... 135
..................... 135
..................... 135
..................... 135
..................... 135
..................... 119
..................... 119
..................... 119
..................... 119
..................... 119
..................... 119
................. 57, 83
..................... 117
..................... 131
..................... 123
..................... 123
..................... 133
..................... 131
..................... 133
..................... 133
..................... 131
..................... 131
..................... 131
..................... 133
..................... 131
..................... 129
592993 ......................134
593000 ......................131
593047 ......................131
62464-4A ...................113
66156 . ........................39
66170 . ........................39
66172 . ........................39
69051-04 .....................83
149
GB
World Class Quality, Performance and Support
Equipment from Ransomes Jacobsen Limited is built to
exacting standards ensured by ISO 9001 registration at
all our manufacturing locations. A worldwide dealer
network and factory-trained technicians backed by
Ransomes Jacobsen Parts Xpress provide reliable,
high-quality product support.
BOB-CAT BUNTON CUSHMAN JACOBSEN
Ransomes Jacobsen Limited
Central Avenue, Ransomes Europark, Ipswich, England, IP3 9QG
English Company Registration No. 1070731
www.ransomesjacobsen.com
RANSOMES RYAN E-Z-GO