Download LF-3810 - Jacobsen

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Parts & Maintenance
Manual
LF 3810™ Fairway Mower
67827, Kubota V1505-E 2WD
67828, Kubota V1505-E 4WD with ROPS
WARNING:If incorrectly used, this machine can cause severe injury. Those who
use and maintain this machine should be trained in its proper use, warned of its
dangers and should read the entire manual before attempting to set up, operate,
adjust or service the machine.
Part No. 2810361-Rev B
GB
To Order Parts
1. Write your full name and complete address on the
order.
5. Send or bring the order to an authorized Textron Turf
Care And Specialty Products Dealer.
2. Explain where and how to make shipment.
6. Inspect all shipments on receipt. If any parts are
damaged or missing, file a claim with the carrier
before accepting.
3. Give product number, name and serial number that is
stamped on the name plate or serial plate located on
the left rear frame of your product.
4. Order by the quantity desired, the part number, and
description of the part as given in the parts list.
7. Do not return material without a letter of explanation,
listing the parts being returned. Transportation
charges must be prepaid.
Use of other than Textron Turf Care And Specialty Products
authorized parts and accessories will void the warranty.
Table of Contents
SAFETY
1.1
Operating Safety 4
1.2
Important Safety Notes 5
SPECIFICATIONS
2.1
Product Identification 6
2.2
Engine 6
2.3
Tractor 6
2.4
Weights and Dimensions 7
2.5
Cutting Units 7
2.6
Accessories 7
2.7
Support Literature 7
ADJUSTMENTS
3.1
General 8
3.2
Opening Hood and Operator’s Platform 8
3.3
Manual Lowering Valve 8
3.4
Engine Alternator Belt 9
3.5
Reel Drive Belt 9
3.6
Parking Brake 10
3.7
Parking Brake Switch 10
3.8
Steering Tow-In 10
3.9
Neutral Position Adjustment 11
3.10 Neutral start switch 11
3.11 4WD Reverse Switch 11
3.12 Mow Speed 12
3.13 Lift springs 12
3.14 Lift Switch 12
3.15 Reel To Bedknife 13
3.16 Reel to Bedknife Adjustment 13
3.17 Cutting Modes 14
3.18 Cutting Height - Fixed Mode 14
3.19 Cutting Height - Floating Mode 15
3.20 Deflector 15
3.21 Reel Limit Switches 16
3.22 Torque Specification 17
MAINTENANCE
4.1
General 18
4.2
Engine 18
4.3
Engine Oil 18
4.4
Air filter 19
4.5
Fuel 19
4.6
Fuel System 19
4.7
Battery 20
4.8
Jump Starting 20
4.9
Charging Battery 20
4.10 Muffler and Exhaust 21
4.11 Hydraulic Hoses 21
4.12 Hydraulic Oil 21
4.13 Hydraulic Filters 22
4.14 Electrical System 22
4.15 Rollover Protection Structure (ROPS) 22
4.16 Radiator 23
4.17 Care and Cleaning 23
4.18 Backlapping 24
4.19 Tires 24
4.20 Wheel Mounting Procedure 25
4.21 Storage 25
TROUBLESHOOTING
5.1
General 26
5.2
GreenSentry Trouble shooting 27
MAINTENANCE & LUBRICATION CHARTS
6.1
General 28
6.2
Maintenance Chart 28
6.3
Lubrication Chart 29
NOTES
PARTS LIST
8.1
Table of contents 31
Copyright 1999 Textron Inc. “All rights reserved, including the
right to reproduce this material or portions thereof in any form.”
Litho in U.S.A. 6-2001
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you
maintain a stock of the more commonly used maintenance items. We have included part numbers for additional
support materials and training aids.
3. Order by the quantity desired, the part number, and
the description of the part.
To order any of the following material:
1. Write your full name and complete address on your
order form.
4. Send or bring the order to your authorized Textron
Turf Care and Specialty Products Dealer.
2. Explain where and how to make shipment:
❑ UPS
❑ Regular Mail
❑ Overnight
❑ 2nd Day
Service Parts
Qty. Part No.
Description
Qty. Part No.
2810346 Engine Oil Filter
549593 Engine Air Filter
555405 Engine Fuel Filter
Description
557772 Hydraulic Return Oil Filter
556418 Hydraulic Charge Oil Filter
5001122 Reel Drive Belt
Service Support Material
Qty. Part No.
2810360
2810361
3008923
5001575
Description
Qty.
Safety & Operation Manual
Parts & Maintenance
Engine Parts Catalog
Video, Operator Training
Description
Service Manual
How To Use This Manual
Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ●, next to the item number, indicate that a note exists which contain additional information
important in ordering that part.
Bulleted Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts
can be ordered separetely or as part of the main component.
Item
●
Part No.
1
2
3
4
5
123456
789012
345678
N/S
901234
Qty
Description
1
1
1
1
1
Mount, Valve
Valve, Lift
• Handle
• Seal Kit
Screw, 1/4-20 x 2” Hex Head
Serial Numbers/Notes
Indicates a piece part
Includes Items 2 and 3
Serviced part included with Item 2
Non serviced part included with Item 2
3
1
SAFETY
1
SAFETY
1.1
OPERATING SAFETY ______________________________________________________
! WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction
from someone familiar with the equipment before being allowed to operate the machine.
1.
2.
Safety is dependent upon the awareness, concern and
prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
It is your responsibility to read this manual and all
publications associated with this equipment (Safety &
Operation manual, engine manual, accessories and
attachments). If the operator can not read English it is
the owner’s responsibility to explain the material
contained in this manual to them.
3.
Learn the proper use of the machine, the location and
purpose of all the controls and gauges before you
operate the equipment. Working with unfamiliar
equipment can lead to accidents.
4.
Never allow anyone to operate or service the machine
or its attachments without proper training and
instructions; or while under the influence of alcohol or
drugs.
5.
6.
7.
8.
Wear all the necessary protective clothing and
personal safety devices to protect your head, eyes,
ears hands and feet. Operate the machine only in
daylight or in good artificial light.
Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground obstacles
(sprinklers, pipes, tree roots, etc.) Enter a new area
cautiously. Stay alert for hidden hazards.
Never direct discharge of material toward bystanders,
nor allow anyone near the machine while in operation.
The owner/operator can prevent and is responsible for
injuries inflicted to themselves, to bystanders and
damage to property.
9.
Never disconnect or bypass any switch.
10. Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Never operate the engine without proper
ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool before
storing and always remove the ignition key.
13. Disengage all drives and engage parking brake before
starting the engine (motor). Start the engine only when
sitting in operator’s seat, never while standing beside
the unit.
14. Equipment must comply with the latest federal, state,
and local requirements when driven or transported on
public roads.
15. Never use your hands to search for oil leaks. Hydraulic
fluid under pressure can penetrate the skin and cause
serious injury.
16. Operate the machine across the face (horizontally), not
up and down the face of the slopes (vertically).
17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
turns. Use caution when changing direction on slopes.
18. Always use the seat belt when operating tractors
equipped with a ROPS.
Never use a seat belt when operating tractors
without a ROPS.
19. Keep legs, arms and body inside the
compartment while the vehicle is in motion.
seating
Never operate equipment that is not in perfect working
order or is without decals, guards, shields, discharge
deflectors or other protective devices securely fastened
in place.
This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
4
SAFETY
1.2
1
IMPORTANT SAFETY NOTES ________________________________________________
!
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and
property damage. It may also be used to alert against unsafe practices.
For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
! WARNING
The Interlock System on this tractor prevents the tractor from starting unless the
brake lever is engaged, main reel switch is off and traction pedal is in neutral. The
system will stop the engine if the operator leaves the seat without engaging the
parking brake and setting the mower switch off.
NEVER operate tractor unless the Interlock System is working.
! WARNING
1.
Before leaving the operator’s position for any reason:
a.
b.
c.
d.
e.
Return traction pedal to neutral.
Disengage all drives.
Lower all implements to the ground.
Engage parking brake.
Stop engine and remove the ignition key.
2.
Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3.
Keep the area of operation clear of all bystanders and pets.
4.
Never carry passengers, unless a seat is provided for them.
5.
Never operate mowing equipment without the discharge deflector securely
fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency.
Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer who is
kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other
than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void the warranty.
5
2
2
2.1
SPECIFICATIONS
SPECIFICATIONS
PRODUCT IDENTIFICATION _________________________________________________
67827 .............................. LF-3810, 2 Wheel Drive
67828 .............................. LF-3810, 4 Wheel Drive
Serial Number ................ An identification plate, like the one
shown, listing the serial number, is
attached to the frame of the tractor
and is located on the operator’s
right just over the front tire.
Always provide the serial number of the unit when ordering
replacement parts or requesting service information.
EEC Sound
Power
Sound Pressure
Level Operator Ear
67827
101 dba
67828
101 dba
Product
Vibration M/S2
Arms
Body
84 dba
1.8
1.2
84 dba
1.8
1.2
TEXTRON TURF CARE AND SPECIALTY PRODUCTS
CHARLOTTE, NC
67827
2.2
MADE IN U.S.A.
1601
ENGINE__________________________________________________________________
Make ............................... Kubota
Model .............................. V-1505B Diesel, 4 cycle, Liquid
Cooled
Horsepower..................... 35.5 Hp (26.5 Kw) @ 3000 rpm
Displacement .................. 91.4 in.3 (1498 cm3)
Torque ............................. 73 ft. lbs. (99 Nm)
Fuel:
Type .......................... No. 2 Diesel
Rating ....................... Min. cetane rating 45
Capacity .................... 12 U.S gal. (45.4 l)
Governor Setting:
High Idle.................... 3150 rpm
Low Idle..................... 1330 rpm
2.3
TRACTOR ________________________________________________________________
Tires:
Front ......................... 26 x 12 - 12: STRAC RS (4 ply)
Rear ......................... 20 x 10 - 8: Turf Trac RS (2 ply)
Tire Pressure:
Front.......................... 10-12 psi (69 - 83 kPa)
Rear .......................... 8-10 psi (55 - 69 kPa)
Battery:
Type .......................... 12V, 600 Cold Cranking Amps
Group ........................ BCI 24
Brakes:
Service ..................... Dynamic braking through traction
circuit.
Parking...................... 9.25 in. (235 mm) front disc
6
Lubrication:
Type .......................... SAE 10W30
API Classification...... CD/CE
Capacity.................... 4.9 U.S. qts. (4.6 l)
Air Filter .......................... Donaldson, dry type with
evacuator valve and service
indicator.
Alternator ........................ 40 Amp
Cooling:
Type .......................... 50/50 Mix Ethylene Glycol
Antifreeze and water
Capacity.................... 6 qt (5.6 l)
Speed:
Mowing ..................... 0 - 7.5 mph (12 km/h)
Transport .................. 0 - 12 mph (19.5 km/h)
Reverse ................... 0 - 6 mph (9.6 km/h)
Hydraulic System:
Capacity.......................... 8.7 U.S. gal. (53 liter)
Fluid Type ....................... 10W-30 or Greens Care 68
Cooling ........................... Oil Cooler
Charge Filter................... 10 micron
Return Line Filter ............ 10 micron
Steering ......................... Hydrostatic power steering
Reel Lift .......................... 3 Spool manual valve with crosscut feature
SPECIFICATIONS
2.4
WEIGHTS AND DIMENSIONS ________________________________________________
Dimensions:
Inches
Length - ........................................................ 107
Height - ........................................................... 59
Width - Mow .................................................. 126
Width - Transport............................................. 69
Turning Radius .............................................. 110
Wheel Base ..................................................... 62
Ground Clearance ............................................. 6
2.5
(mm)
(2718)
(1499)
(3200)
(1753)
(2794)
(1575)
(152)
Weight:
Lbs.
(kg)
Overall (less operator)................................. 3000 (1360)
CUTTING UNITS ___________________________________________________________
Overall cutting Width .......115 in. (2921 mm)
Number of reels...............Five, two front, three rear
Reel Diameter .................7 in. (177 mm)
Reel Width.......................26 in. (660 mm)
Number of Blades/Reel ...5, 7 or 10
Height of Cut:
5 Blade ......................3/8 to 2-3/4 in. (9.5 to 70 mm)
7 and 10 Blade ..........3/8 to 2-15/16 in. (9.5 to 75 mm)
2.6
2
Frequency of Cut:
5 Blade...................... 0.172 in/mph clip (2.71 mm/kph)
7 Blade...................... 0.123 in/mph clip (1.94 mm/kph)
10 Blade.................... 0.086 in./mph clip (1.35 mm/kph)
Reel Flotation.................. Choice of full flotation or fixed.
Bearings.......................... Self Adjusting, tapered roller
Reel Adjustment.............. Zero Backlash adjuster
Reel Drive ....................... Kevlar® cord Polychain®
synchronous belt drive
ACCESSORIES____________________________________________________________
Contact your area Textron Turf Care And Specialty Products dealer for a complete listing of accessories and attachments.
R.H 5 blade reel (Single) ...................................67899
L.H. 5 blade reel (Single)...................................67900
R.H 7 blade reel (Single) ...................................67901
L.H. 7 blade reel (Single)...................................67902
R.H. 10 blade reel (Single) ................................67903
L.H. 10 blade reel (Single).................................67904
R.H. Vertical Mower (Single) .............................69155
L.H. Vertical Mower (Single) ..............................69156
2.7
Solid Front Roller (5-pack) ................................ 67764
Grooved Front Roller (5-pack)........................... 67765
Rear Roller Scraper (5-pack) ............................ 67909
2-Post ROPS with Seat Belt.............................. 67762
Work Light Kit.................................................... 69143
Air Blow Gun ..................................................... JAC5098
Orange Touch-up Paint (12 oz. spray) .............. 554598
SUPPORT LITERATURE ____________________________________________________
Contact your Textron Turf Care And Specialty Products dealer for a complete listing of literature.
Safety & Operation Manual ...............................2810360
Parts & Maintenance Manual ............................2810361
Engine Parts Catalog ........................................3008923
Operator Training Video ....................................5001575
Service & Repair Manual
7
3
ADJUSTMENTS
3
ADJUSTMENTS
3.1
GENERAL________________________________________________________________
cannot be made, contact an authorized Textron Turf
Care And Specialty Products dealer.
! WARNING
To prevent injury, lower implements to the ground,
disengage all drives, engage parking brake, stop engine
and remove key from ignition switch before making any
adjustments or performing maintenance.
2.
Replace, do not adjust, worn or damaged components.
3.
Do not wear jewelry or loose fitting clothing when
making adjustments or repairs.
! CAUTION
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
1.
Adjustments and maintenance should always be performed by a qualified technician. If proper adjustment
3.2
Be careful to prevent entrapment of the hands and
fingers between moving and fixed components of the
machine.
4.
Do not change governor settings or overspeed the
engine.
OPENING HOOD AND OPERATOR’S PLATFORM _______________________________
1.
To open hood, release latches (A) on both sides of the
tractor and tilt hood backwards.
2.
To open operator’s platform:
a.
Open Hood
b.
Start engine and lower front reels to the ground.
Engage parking brake and shut off engine.
c.
Release latch (B) from the right side of tractor.
d.
Lift operator’s platform to the open position.
! WARNING
B
A
To prevent injury, never remove the gas springs from the
operator’s platform without first supporting the platform.
Figure 3A
Do not raise front lift arms when the operator’s platform
is opened. The platform could be forced into the closed
position causing bodily injury or damage to operator’s
platform.
3.3
MANUAL LOWERING VALVE ________________________________________________
1.
To lower the front lift arms manually, when the engine is
not operating, slowly turn the lift release knobs (C)
clockwise until mowers are on the ground. Then turn
counterclockwise finger tight.
2.
Manual Lowering valve can be located behind and
above the right front tire.
8
C
Figure 3B
ADJUSTMENTS
3.4
3
ENGINE ALTERNATOR BELT ________________________________________________
Inspect and adjust new belt after first ten hours of operation.
Adjust every 100 hours thereafter.
E
Adjust alternator pulley so belt deflects 1/4” to 5/16” (6 -8
mm) with a 20 lb. push at midpoint between pulleys. See
engine manual.
If tension is incorrect, loosen alternator mounting bolts (E)
and adjust alternator until proper belt tension is achieved.
1/4” TO 5/16”
(6 TO 8 MM)
LF012
Figure 3C
3.5
REEL DRIVE BELT _________________________________________________________
The reel drive belts must be readjusted whenever the reel
motor is removed.
F
F
1.
Remove belt cover and make sure the drive belt is properly positioned over the drive motor and reel pulley.
CAUTION
The drive belt is a Kevlar® reinforced belt. To prevent
permanent belt damage, do not overtighten, twist, fold
or bend the belt. Twisting or bending the belt will
permanently damage the chord fibers of the belt.
2.
Loosen hardware (F) then gently pry motor upwards.
At the same time use your belt tensioning gauge, mid
way between the pulleys, to deflect the belt until it just
touches the belt housing.
a.
Place tip of the leaf spring on the gauge flat against
the belt and apply force on the motor until the leaf
spring just touches the neck of the gauge.
b.
When the leaf spring touches the gauge, the belt is
properly tensioned. Tighten hardware (F).
Use gauge here,
perpendicular to
and at mid-span of
belt.
Using tab on housing
as a pivot, gently pry
motor upwards.
Belt Tensioning gauge is fully deflected when leaf
spring just touches stop.
Figure 3D
9
3
3.6
1.
ADJUSTMENTS
PARKING BRAKE _________________________________________________________
To set brake force: Place brake lever in the disengaged
position. sit in the operator’s seat and turn knob (G)
clockwise to increase force. Apply and release brake
lever every quarter turn until a force of 36-42 lb (16 - 19
kg), at the base of the adjustment knob is required to set
the parking brake.
If a scale is not available for measuring, place tractor in
2WD mode and adjust brake until motor cannot
overcome the parking brake.
2.
If the knob on the parking brake has been turned to it’s
maximum extent, new brake pads are required.
3.
Brake pads must be replaced when worn to the point
that they touch each other above the brake disk.
G
Figure 3E
3.7
PARKING BRAKE SWITCH __________________________________________________
This switch is located, under the operator’s platform, at the
base of the parking brake lever. When parking brake is
engaged (Vertical) and handle latch is locked, parking brake
switch (H) must be closed. Loosen hardware (I) , and adjust
switch as required until the switch closes when the handle
latch locks and opens when brake is disengaged. Tighten
hardware (I) .
H
I
I
Figure 3F
3.8
STEERING TOE-IN _________________________________________________________
1.
Turn wheels to straight ahead position.
2.
Loosen jam nuts (J) on both sides of tie rod (M).
3.
Turn tie rod (M) to provide proper toe-in. Toe-in must
not exceed +1/16” (1.5 mm) (K). Retighten jam nuts.
4.
After adjusting tie rod, adjust steering cylinder by
threading the rod (N in or out of ball joint so spindle
arm clears the stop on the axle by 1/32 to 3/32in. (0.8
to 2 mm) (O) when cylinder is fully extended.
K
J
O
1/32 to 3/32”
M
N
K +0 to1/16”
(+0 to 1.5 mm)
Figure 3G
10
ADJUSTMENTS
3.9
3
NEUTRAL POSITION ADJUSTMENT __________________________________________
If the tractor “creeps” in either direction, the neutral position
must be adjusted.
1.
2.
3.
Adjust nut (K) in 1/16 or 1/8 turn increments.
a.
To adjust for reverse creep, loosen nut (J) and turn
nut (K) to thread rod (L) into rod end (M).
b.
To adjust for forward creep, loosen nut (J) and turn
nut (K) to thread rod (L) out of rod end (M).
L
M
Close operator’s platform and drive the tractor both
forward and reverse on level ground. Return pedal to
neutral and check to see if tractor creeps in either
direction.
K
J
Repeat steps 1 and 2 until the tractor no longer creeps.
Figure 3H
3.10 NEUTRAL START SWITCH __________________________________________________
1.
2.
Adjust neutral position before adjusting neutral start
switch. Switch must be readjusted whenever neutral
position has been changed.
O
P
Use a Volt/Ohm meter to determine when switch opens
or closes.
a.
Loosen hardware (N) and adjust neutral plate (O)
until switch (P) closes. Tighten hardware (N).
b.
Switch should open when pedal is moved out of
neutral in either direction and close when pedal
returns to neutral.
N
Figure 3I
3.11 4WD REVERSE SWITCH ____________________________________________________
1.
Adjust neutral start switch (P) before adjusting 4WD
reverse switch (Q).
2.
Use a Volt/Ohm meter to determine when switch opens
or closes.
a.
Loosen hardware (R) and adjust switch (Q) until
switch just opens with traction pedal in neutral.
Tighten hardware (R).
b.
Switch should close when pedal is pressed for
forward movement and open when pedal is
returned to neutral.
c.
Switch should always be open when pedal is
pressed for reverse movement.
Q
R
Figure 3J
11
3
ADJUSTMENTS
3.12 MOW SPEED _____________________________________________________________
Cutting quality is better at speeds well below the transport
speed of the tractor. An initial mow speed of 7.5 mph (13.7
kph) is set at the factory and should be satisfactory for most
cutting conditions. Local turf conditions however may
respond better to a slower speed.
S
To set mow speed, loosen jam nut (S) and adjust stop screw
up to reduce speed, down to increase speed. Tighten nut to
hold adjustment in place.
Figure 3K
3.13 LIFT SPRINGS ____________________________________________________________
The lift springs can be adjusted so the exposed bolt thread
(T) is zero for maximum traction or turned out to it’s
maximum limits to help the reels follow uneven turf. Do not
exceed these values or tractor damage may result
To disconnect springs for reel removal, fully raise all mowers
to transport position and install transport locks. Remove bolt
(T) from each mower. Remove transport locks and lower the
reels to the ground.
The initial weight setting should be made with the front reels
weighing 10 lb (4.5 kg) more than the center and wing reels.
Individual adjustment can then be made from this point to fit
specific turf conditions.
! WARNING
T
T
To prevent injury, disconnect lift springs before removing
mower.
Do not raise front lift arms when the operator’s platform
is opened. The platform could be forced into the closed
position causing bodily injury or damage to operator’s
platform.
Figure 3L
3.14 LIFT SWITCH _____________________________________________________________
Position Magnets (V) so that a gap of 0.010 - 0.050 in.
(0.254 - 1.25 mm) is maintained between the switch and
magnet for each position.
Use a Volt/Ohm meter to check if lift (U) or lower (W) switch
closes when center handle is moved to corresponding
position. Adjust magnets (V) as necessary.
V
W
V
U
0.01 - 0.05
0.01 - 0.05
Lower Position
Lift Position
Figure 3M
12
ADJUSTMENTS
3
3.15 REEL TO BEDKNIFE _______________________________________________________
(Pre-adjustment Check)
1.
2.
Check the reel bearings for end play or radial play. If
there is any abnormal movement of the reel, up and
down or side to side, adjust or replace components as
needed.
Inspect the reel blades and bedknife to insure good
sharp edges without bends or nicks.
a.
The cutting edges of the reel blades and bedknife
must be sharp, free of burrs and show no signs of
rounding off.
b.
The bedknife and bedknife backing must be
securely tightened. The bedknife must be straight
and sharp.
c.
A flat surface of 1/16 in. (2 mm) minimum must be
maintained on the front face of the bedknife. Use a
standard flat file to dress the bedknife.
3.
If wear or damage is beyond the point where the reel
or bedknife can be corrected by the lapping process,
they must be reground.
4.
Proper reel-to-bedknife adjustment is critical. A gap of
0.001 to 0.003” (0.025 to 0.076 mm) must be
maintained across the entire length of the reel and
bedknife.
5.
The reel must be parallel to the bedknife. An
improperly adjusted reel will lose its sharp edges
prematurely and may result in serious damage to the
reel and bedknife.
6.
Grass conditions will also affect the adjustment.
a.
Dry, sparse conditions will require a wider gap to
prevent heat buildup and damage to the reel and
bedknife.
b.
High quality grass with a good moisture content
requires a closer gap (near zero).
1/16 in.
Figure 3N
mal
ation
Leading
Edge of Reel
Figure 3O
3.16 REEL TO BEDKNIFE ADJUSTMENT___________________________________________
Read Section 3.15 before making the adjustment.
! CAUTION
To prevent personal injury and damge to the cutting
edges, handle the reel with extreme care.
Start adjustment at the leading edge of the reel, followed by
the trailing end. The leading end of the blade is the end that
passes over the bedknife first during normal rotation.
1.
e.
When properly adjusted, the reel will spin freely
and you should be able to cut a piece of
newspaper, along the full length of the reel, when
the paper is held at 90°.
Note: Avoid Excessive tightening or damage may occur to
bedknife and reel blades. Reel must turn freely.
A
Loosen nut (C) 1/4 turn on both ends of the cutting unit.
a.
Turn adjuster (A) in 1/16 to 1/8 turn increments.
b.
Slide a feeler gauge or shim stock.001 in. (.025
mm) between the reel blade and the bedknife.
Do not turn reel.
c.
Adjust the trailing end of the reel in the same
manner then recheck the adjustment at the
leading end.
d.
Securely tighten all hardware and recheck the
adjustment.
C
Figure 3P
13
3
ADJUSTMENTS
3.17 CUTTING MODES _________________________________________________________
1. The mower may be operated in the fixed mode or the
floating mode.
2. Fixed mode height of cut ranges from 3/8 - 2-15/16
in. (9.5 - 75 mm) and the mower does not require a
front roller unless the terrain is rough and uneven.
If a front roller is required, the roller should be raised
1/4 in. (6 mm) higher than the rear roller and used for
anti-scalp purposes only.
4. To convert the mower from fixed to floating mode,
remove hardware (H) from each side of the five
mower frames.
Install a front roller and store hardware (H) for future
conversion to fixed mode.
5. To convert the mower from floating to fixed mode,
assemble hardware (H) as shown and remove or
raise the front roller.
3. Floating mode requires a front roller.
If a 2-1/2 in. (63 mm) solid front roller is used, the
cutting height will range from 3/8 to 2-1/8 in. (9 to
54 mm).
If a 3 in. (76 mm) grooved front roller
(Recommended) is used, the cutting height will range
from 3/8 to 2-1/2 in. (9 to 63 mm).
H
H
H
Figure 3Q
3.18 CUTTING HEIGHT - FIXED MODE ____________________________________________
1. Reposition the rear roller adjuster.
a.
b.
For cutting heights from 3/8 to 1-3/4 in. (9 to
44 mm) use holes (M) on the mower frame and
two holes (shown in black) of the height adjuster
(F) as shown.
G
F
For cutting heights greater than 1-3/4 inches
(44 mm) disassemble adjuster (F) and turn the
mounting bracket upside down; then use holes
(N) of the frame and the two holes (shown in
black) of the adjuster (F).
E
B
N
M
N
M
U
T
S
R
1
2
3
4
Figure 3R
2. Place spacers of the desired height (J) under each
end of the reel, adjacent to the front edge of the
bedknife.
A
3. Loosen nut (G) and lower rear roller to the ground.
Tighten nut (E) against the adjuster then recheck
the setting on both side of the reel. Readjust if
necessary.
G
4. Assemble the front roller adjuster (B) (If a roller is
required) to holes number 2 and 4 only of the
mower frame. Do not use holes number 1 and 3.
Set roller to 1/4 in. (6 mm) above rear roller.
E
B
F
J
Figure 3S
14
ADJUSTMENTS
3
3.19 CUTTING HEIGHT - FLOATING MODE _________________________________________
1. Assemble the front roller adjuster (B) to holes number 2 and 4 only of the mower frame. Do not use hole
numbers 1 and 3. Refer to the chart below for correct
hole of front roller adjuster to use.
a.
b.
B
G
2. Reposition the rear roller adjusters (F).
For cutting heights from 3/8 to 1-3/4 in. (9 to
44 mm) use holes (M) on the mower frame and
two holes (shown in black) of adjuster (F) as
shown.
N
M
N
M
F
E
1
2
3
4
For cutting heights greater than 1-3/4 in.
(44 mm), disassemble adjuster (F) and turn the
mounting bracket upside down; then use holes
(N) of the frame and the two holes (shown in
black) of adjuster (F).
3. Loosen nut (L) and adjust screw (K) to obtain
desired cutting height (X) then lock nut (L) against
gauge (P).
4. Place one end of the gauge under the front roller at
either end of the reel, and slide the head of screw
(K) over the bedknife.
a.
Adjust nut (G) to lower the rear roller to the
gauge, then tighten nut (E) against the adjuster.
b.
Move the gauge to the other end of the reel and
repeat Steps 4a and 4b.
U
T
S
R
Figure 3T
X-Cutting Height
Front Roller
P
Rear Roller
K
L
Figure 3U
Range of Cut
Inches
Millimeters
Rear
Solid Roller
Millimeters
Front
Grooved Roller
Inches
3/8 - 7/8
7/8 - 1-3/8
1-3/8 - 1-3/4
1-3/4 - 2-1/2
10 - 22
22 - 35
35 - 44
44 - 63
3/8 - 5/8
5/8 - 1-1/8
1-1/8 - 1-5/8
1-5/8 - 2-1/8
10 - 16
16 - 29
29 - 41
41 - 54
R
S
T
U
M
M
M
N
3.20 DEFLECTOR ______________________________________________________________
1.
2.
The grass deflectors (Y) need to be adjusted to the
grass conditions.
a.
Install the deflectors upwards when mowing damp
grass to prevent accumulation of grass clippings
inside the reel housing.
b.
Install the deflectors downwards when mowing dry
grass to prevent discharge from blowing onto
operator or tractor.
Y
Deflectors may also be adjusted fore and aft to
regulate grass discharge.
Figure 3V
15
3
ADJUSTMENTS
3.21 REEL LIMIT SWITCHES ____________________________________________________
1.
Disconnect lift springs. [Section 3.13]
2.
Remove cutting unit from lift arm.
3.
Use a Volt/Ohm meter to determine when the switch
opens or closes.
a.
Adjust magnet (A) so switch just opens with lift arm
at 20° above the horizontal.
b.
Switch should close when lift arm is lowered past
20° above horizontal and stay closed for the
remainder of the lowering operation.
c.
Switch should open when lift arm is raised past 20°
above horizontal and should remain open for the
remainder of the lifting operation.
d. Repeat test for each front and wing lift arm.
Note: The limit switches set the point where the reel motors
engage or disengage, not how high they will raise.
4.
20°
20°
A
Reassemble cutting units and lift springs to lift arms.
Figure 3W
16
ADJUSTMENTS
3
3.22 TORQUE SPECIFICATION ___________________________________________________
CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising
from the use of these charts. Extreme caution should always be used when using any torque value.
Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For
tightening plated bolts, use the value given for lubricated.
AMERICAN NATIONAL STANDARD FASTENERS
SIZE
UNITS
GRADE 5
Lubricated
GRADE 8
Dry
Lubricated
SIZE
UNITS
GRADE 5
Dry
Lubri-
GRADE 8
Dry
Lubri-
cated
Dry
cated
#6-32
in-lb (Nm)
–
20 (2.3)
–
–
7/16-14
ft-lb (Nm)
37 (50.1)
50 (67.8)
53 (71.8)
70 (94.9)
#8-32
in-lb (Nm)
–
24 (2.7)
–
30 (3.4)
7/16-20
ft-lb (Nm)
42 (56.9)
55 (74.6)
59 (80.0)
78 (105)
#10-24
in-lb (Nm)
–
35 (4.0)
–
45 (5.1)
1/2-13
ft-lb (Nm)
57 (77.2)
75 (101)
80 (108)
107 (145)
#10-32
in-lb (Nm)
–
40 (4.5)
–
50 (5.7)
1/2-20
ft-lb (Nm)
64 (86.7)
85 (115)
90 (122)
120 (162)
#12-24
in-lb (Nm)
–
50 (5.7)
–
65 (7.3)
9/16-12
ft-lb (Nm)
82 (111)
109 (148)
115 (156)
154 (209)
1/4-20
in-lb (Nm)
75 (8.4)
100 (11.3)
107 (12.1)
143 (16.1)
9/16-18
ft-lb (Nm)
92 (124)
122 (165)
129 (174)
172 (233)
1/4-28
in-lb (Nm)
85 (9.6)
115 (13.0)
120 (13.5)
163 (18.4)
5/8-11
ft-lb (Nm)
113 (153)
151 (204)
159 (215)
211 (286)
5/16-18
in-lb (Nm)
157 (17.7)
210 (23.7)
220 (24.8)
305 (34.4)
5/8-18
ft-lb (Nm)
128 (173)
170 (230)
180 (244)
240 (325)
5/16-24
in-lb (Nm)
173 (19.5)
230 (26.0)
245 (27.6)
325 (36.7)
3/4-10
ft-lb (Nm)
200 (271)
266 (360)
282 (382)
376 (509)
3/8-16
ft-lb (Nm)
23 (31.1)
31 (42.0)
32 (43.3)
44 (59.6)
3/4-16
ft-lb (Nm)
223 (302)
298 404
315 (427)
420 (569)
3/8-24
ft-lb (Nm)
26 (35.2)
35 (47.4)
37 (50.1)
50 (67.8)
7/8-14
ft-lb (Nm)
355 (481)
473 (641)
500 (678)
668 (905)
METRIC FASTENERS
4.6
SIZE
8.8
10.9
Non Critical
Fasteners
into
Aluminum
12.9
UNITS
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
Lubricated
Dry
–
–
3.83 (34)
5.11 (45)
2.0 (18)
M4
Nm (in-lb)
–
–
–
–
M5
Nm (in-lb)
1.80 (16)
2.40 (21)
4.63 (41)
6.18 (54)
6.63 (59)
8.84 (78)
7.75 (68)
10.3 (910
4.0 (35)
M6
Nm (in-lb)
3.05 (27)
4.07 (36)
7.87 (69)
10.5 (93)
11.3 (102)
15.0 (133)
13.2 (117)
17.6 (156)
6.8 (60)
M8
Nm (in-lb)
7.41 (65)
9.98 (88)
19.1 (69)
25.5 (226)
27.3 (241)
36.5 (323)
32.0 (283)
42.6 (377)
17.0 (150)
M10
Nm (ft-lb)
14.7 (11)
19.6 (14)
37.8 (29)
50.5 (37)
54.1 (40)
72.2 (53)
63.3 (46)
84.4 (62)
33.9 (25)
M12
Nm (ft-lb)
25.6 (19)
34.1 (25)
66.0 (48)
88.0 (65)
94.5 (70)
125 (92)
110 (81)
147 (108)
61.0 (45)
M14
Nm (ft-lb)
40.8 (30)
54.3 (40)
105 (77)
140 (103)
150 (110)
200 (147)
175 (129)
234 (172)
94.9 (70)
17
4
MAINTENANCE
4
MAINTENANCE
4.1
GENERAL________________________________________________________________
b.
Keep all moving parts properly adjusted and
lubricated.
c.
Replace worn or damaged parts before operating
the machine.
d.
Keep all fluids at their proper levels.
e.
Keep shields in place and all hardware securely
fastened.
f.
Keep tires properly inflated.
! WARNING
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key from
ignition switch to prevent injuries
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
1.
2.
Adjustment and maintenance should always be performed by a qualified technician. If proper adjustments
cannot be made, contact an Authorized Textron Turf
Care And Specialty Products dealer.
Inspect the equipment on a regular basis, establish a
maintenance schedule and keep detailed records.
a.
4.2
The proper break-in of a new engine can make a
considerable difference to the performance and life of the
engine.
During the break-in period, Textron Turf Care And Specialty
Products recommends the following:
During the first 50 hours of operation, a new engine
should be allowed to reach an operating temperature of
at least 140°F (60°C) prior to operation at full load.
Use the illustrations in the Parts Catalog as reference
for the disassembly and reassembly of components.
5.
Recycle or dispose of all hazardous materials
(batteries, fuel, lubricants, anti-freeze, etc.) according
to local, state or federal regulations.
2.
Check the engine oil level twice daily during the first 50
hours of operation. Higher than normal oil consumption
is not uncommon during the initial break-in period.
3.
Change engine oil and oil filter element after first 50
hours of operation.
4.
Check and adjust alternator belt.
5.
Refer to Section 6.2 and Engine Manual for specific
maintenance intervals.
If the injection pump, injectors or the fuel system require
service, contact an authorized Textron Turf Care And
Specialty Products dealer.
Note: The tractor is designed to operate and cut most
efficiently at the preset governor setting. Do not change the
engine governor settings or overspeed the engine.
ENGINE OIL ______________________________________________________________
Check the engine oil at the start of each day, before starting
the engine. If the oil level is low, remove oil filler cap and add
oil as required.
Perform initial oil change after first 50 hours of operation and
every 100 hours thereafter. See Engine Manual.
18
4.
ENGINE _________________________________________________________________
the engine manufacturer, is supplied with this tractor.
Read the engine manual carefully until you are familiar
with the operation and maintenance of the engine.
Proper attention to the engine manufacturer’s directions
will assure maximum service life of the engine. To order
replacement engine manuals contact the engine
manufacturer.
4.3
Do not wear jewelry or loose fitting clothing when
making adjustments or repairs.
Keep the equipment clean.
IMPORTANT: A separate Engine Manual, prepared by
1.
3.
Use only engine oils with API classification CD/CE.
Above 77°F (25°C)
SAE 30W or SAE10W30/10W40
32 to 77°F (0 to 25°C)
SAE 20W or SAE 10W30/10W40
Below 32° (0°C)
SAE10W or SAE 10W30/10W40
MAINTENANCE
4.4
4
AIR FILTER _______________________________________________________________
Check the service indicator daily. If red band appears in the
window (B) replace the element.
4.
Reassemble cap making sure it seals completely
around the filter housing.
Do not remove the element for inspection or cleaning.
Unnecessary removal of the filter increases the risk of
injecting dust and other impurities into the engine.
5.
Check all hoses and air ducts. Tighten hose clamps.
When service is required, first clean the outside of the filter
housing; then remove the old element as gently as possible
and discard.
1.
Carefully clean the inside of the filter housing without
allowing dust into the air intake.
2.
Inspect the new element. Do not use a damaged
element and never use an incorrect element.
3.
Assemble the new element and make sure it seats
properly. Reset the indicator by depressing button (A).
4.5
B A
LF017
Figure 4A
FUEL ____________________________________________________________________
Handle fuel with care - it is highly flammable. Use an
approved container, the spout must fit inside the fuel filler
neck. Avoid using cans and funnels to transfer fuel.
! WARNING
Never remove the fuel cap from the fuel tank, or add fuel,
when the engine is running or while the engine is hot.
Do not smoke when handling fuel. Never fill or drain the
fuel tank indoors.
Do not spill fuel and clean spilled fuel immediately.
• Fill the fuel tank to within 1 in. (25 mm) below the filler
neck.
• Use clean, fresh, #2 Diesel fuel. Minimum Cetane Rating
45. Refer to Engine Manual for additional information.
• Check fuel lines and clamps every 50 hours. Replace fuel
lines and clamps at the first sign of damage.
• Store fuel according to local, state or federal ordinances
and recommendations from your fuel supplier.
• Never overfill or allow the tank to become empty.
Never handle or store fuel containers near an open flame
or any device that may create sparks and ignite the fuel
or fuel vapors.
Be sure to reinstall and tighten fuel cap securely.
4.6
FUEL SYSTEM ____________________________________________________________
Refer to Section 6.2 for specific maintenance intervals.
To change fuel filter:
Before replacing any filter, thoroughly clean the filter housing
and the area around the filter. Dirt must not be allowed to
enter into fuel system.
1.
Close fuel valve on tank; then remove and discard the
existing filter.
2.
Apply a light coat of oil to the gasket and hand tighten
new filter.
3.
Fill fuel tank. Open fuel valve on tank and bleed the
filter. See Engine Manual.
Bleed the fuel system after the fuel filter and lines have been
removed, or the fuel tank has become empty. See Engine
Manual.
19
4
MAINTENANCE
4.7
BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off” and the
key has been removed before servicing the battery.
! CAUTION
Always use insulated tools, wear protective glasses or
goggles and protective clothing when working with
batteries. You must read and obey all battery
manufacturer’s instructions
1.
When installing the battery, always assemble the RED,
positive (+) battery cable first and the ground, BLACK,
negative (-) cable last.
2.
When removing the battery, always remove the ground,
BLACK, negative (-) cable first and the RED, positive
(+) cable last.
3.
Make sure battery is properly installed and secured to
the battery tray.
! WARNING
Tighten cables securely to battery terminals and apply a
light coat of silicone dielectric grease to terminals and cable
ends to prevent corrosion. Keep vent caps and terminal
covers in place
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and
reproductive harm. Wash your hands after
handling.
Check the electrolyte level every 100 hours. Keep the cable
ends, battery and battery posts clean.
Verify battery polarity before connecting or disconnecting
the battery cables.
4.8
JUMP STARTING __________________________________________________________
Before attempting to “jump start” the tractor, check the
condition of the discharged battery. Section 4.7
! WARNING
Batteries generate explosive hydrogen gas. To reduce
the chance of an explosion, avoid creating sparks near
battery. Always connect the negative jumper cable to the
frame of the tractor with the discharged battery, away
from the battery.
4.9
When connecting jumper cables:
1.
Stop the engine on vehicle with good battery.
2.
Connect RED jumper cable to the positive (+) terminal
on the good battery and to the positive (+) terminal on
the “discharged” battery.
3.
Connect the BLACK jumper cable from the negative
(-) terminal on the good battery to the frame of tractor
with discharged battery.
After cables have been connected, start the engine on the
vehicle with the good battery then start the tractor.
CHARGING BATTERY _____________________________________________________
2.
Whenever possible, remove the battery from the tractor
before charging. If battery is not sealed, check that the
electrolyte covers the plates in all the cells.
3.
Make sure the charger is “Off”, then connect the
charger to the battery terminals as specified in the
charger’s manual.
4.
Always turn the charger “Off” before disconnecting
charger from the battery terminals.
! WARNING
Charge battery in a well ventilated area. Batteries
generate explosive gases. To prevent an explosion, keep
any device that may create sparks or flames away from
the battery.
To prevent injury, stand away from battery when the
charger is turned on. A damaged battery could explode.
1.
20
Refer to Section 4.7. Read the Battery and Charger’s
manual for specific instructions.
MAINTENANCE
4
4.10 MUFFLER AND EXHAUST___________________________________________________
! WARNING
Exhaust fumes contain carbon monoxide that is toxic and
can be fatal when inhaled.
NEVER operate an engine without proper ventilation.
To protect from carbon monoxide poisoning, inspect the
complete exhaust system regularly and always replace a
defective muffler.
If you notice a change in the color or sound of the exhaust,
stop the engine immediately. Identify the problem and have
the system repaired.
4.11 HYDRAULIC HOSES _______________________________________________________
IMPORTANT: The hydraulic system can be
permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic
component, clean the area around the fittings and the
hose ends to keep impurities out of the system.
! WARNING
To prevent serious injury from hot, high pressure oil,
never use your hands to check for oil leaks, use paper or
cardboard.
Hydraulic fluid escaping under pressure can have
sufficient force to penetrate skin. If fluid is injected into
the skin it must be surgically removed within a few hours
by a doctor familiar with this form of injury or gangrene
may result.
1.
Always lower implements to ground, disengage all
drives, engage parking brake, stop engine and remove
key before inspecting or disconnecting hydraulic lines or
hoses.
2.
Check visible hoses and tubes daily. Look for wet
hoses or oil spots. Replace worn or damaged hoses
and tubes before operating the machine.
3.
The replacement tube or hoses must be routed in the
same path as the existing hose, do not move clamps,
brackets and ties to a new location.
4.
Thoroughly inspect all tubes, hoses and connections
every 250 hours.
a.
Before disconnecting any hydraulic component, tag
or mark the location of each hose then clean the
area around the fittings.
b.
As you disconnect the component, be prepared to
assemble plugs or caps to the hose ends and open
ports. This will keep impurities out of the hydraulic
system and also prevent oil spills.
c.
Make sure “O” rings are clean and hose fittings are
properly seated before tightening.
d.
Keep the hose from twisting. Twisted hoses can
cause couplers to loosen as the hose flexes during
operation resulting in oil leaks.
e.
Kinked or twisted hoses can restrict the oil flow
causing the system to malfunction and the oil to
overheat and also lead to hose failure.
4.12 HYDRAULIC OIL___________________________________________________________
Refer to Section 6.2 for specific maintenance intervals.
3.
After oil has drained install drain plug and fill with
Textron Turf Care And Specialty Products Hydraulic oil.
Drain and replace the hydraulic oil after a major component
failure, or if you notice the presence of water or foam in the
oil, or a rancid odor (indicating excessive heat).
4.
Purge air from system.
Always replace both hydraulic filters when oil filter light stays
on or when changing oil.
a.
To prevent reels from overheating, disconnect
motors from reels.
b.
Operate all tractor functions at a reduced engine
speed for about 5 minutes to purge air out of the
system and stabilize the oil level. During this time,
the oil level alarm may sound.
c.
Once the level has stabilized and the air is purged,
fill the tank to the full mark on dipstick. Start engine
and check that oil alarm remains off.
To change hydraulic oil:
1.
Clean the area around the oil cap to prevent impurities
from entering and contaminating the system.
2.
Remove drain plug from bottom of tank.
21
4
MAINTENANCE
4.13 HYDRAULIC FILTERS ______________________________________________________
The hydraulic system is protected by two 10 micron filters; a
charge filter (B) and return line filter (A). Flow though the
charge filter is monitored during operation. When pressure
drop across the charge filter is too high the charge filter
warning light will come on. To ensure continued protection to
the hydraulic system, replace both filters as soon as
possible after light comes on.
4.
Check hydraulic oil level in reservoir and fill to full mark
on dipstick.
Note: During cold weather the charge filter light may come
on until oil has warmed up to operating temperature. Wait
until oil has warmed up and light goes out before operating
tractor.
B
A
To replace hydraulic filters:
1.
Remove the old filters.
2.
Install new filters. Hand tighten only.
3.
Operate engine at idle speed with hydraulic system in
neutral for five minutes. The oil level alarm may sound
during this time.
Figure 4B
4.14 ELECTRICAL SYSTEM _____________________________________________________
2.
! CAUTION
Check the operator backup system and circuit breakers
regularly.
If the operator backup does not function properly and
the problem cannot be corrected, contact an authorized
Textron Turf Care And Specialty Products dealer.
Always turn the igniton switch off and remove the
negative battery cable (Black) before inspecting or
working on the electrical system.
3.
General precautions that can be taken to reduce electrical
problems are listed below.
Keep the wire harness and all individual wires away
from moving parts to prevent damage.
4.
Make sure the seat switch harness is connected to the
main wire harness.
5.
Check the battery and battery charging circuit.
6.
Do not wash or pressure spray around electrical
connections and components.
1.
Make certain all terminals and connections are clean
and properly secured.
4.15 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________
A Rollover Protection System (ROPS), designed for this
tractor, is available as an optional accessory. If your tractor
is equipped with this device, inspect it periodically and follow
operating procedures described in Safety and Operation
manual
! CAUTION
Do not loosen or remove bolts, do not weld, drill, modify,
bend or straighten a damaged structure.
22
1.
The seat, the seat belt, mounting hardware and any
accessories within the ROPS, should be inspected regularly and all damaged parts replaced immediately.
2.
Once the ROPS has been subjected to any form of
impact it should be replaced.
3.
Check and retorque all hardware. All replacement
components used for the ROPS must be as specified
in the Parts Catalog.
MAINTENANCE
4
4.16 RADIATOR _______________________________________________________________
! WARNING
To prevent serious bodily injury from hot coolant or
steam blow-out, never attempt to remove the radiator
cap while the engine is running. Stop the engine and
wait until it is cool. Even then, use extreme care when
removing the cap.
Mix clean water with ethylene glycol based anti-freeze at a
50/50 mixture ratio or for the coldest ambient temperature.
Read and follow the instructions on the anti-freeze container
and engine manual.
Keep radiator and hydraulic oil cooler air passages clean.
Use compressed air (30 psi maximum) to clean the fins.
To clean radiator:
1.
! CAUTION
Do not pour cold water into a hot radiator. Do not operate
engine without a proper coolant mixture. Install cap and
tighten securely.
Check coolant level daily. Radiator should be full and
recovery bottle should be up to the cold mark.
Drain and refill annually. Remove the radiator cap, open the
engine block drain and the radiator drain. Empty and clean
the recovery bottle.
Use a blow gun to clean the radiator and oil cooler fins.
Note: A panel located under the radiator can be opened
to allow dirt and debris to fall though frame.
2.
Check and tighten the fan belt. Replace clamps and
hoses every two years.
3.
If you have to add coolant more than once a month, or
add more than one quart at a time, have a Textron Turf
Care And Specialty Products dealer check the cooling
system.
4.17 CARE AND CLEANING _____________________________________________________
Wash the tractor and implements after each use. Keep the
equipment clean.
Note: Do not wash any portion of the equipment while it is
hot. Do not use high pressure spray or steam. Use cold
water and automotive cleaners.
1.
Use compressed air to clean engine and radiator fins. A
special blow gun is available through Textron Turf Care
And Specialty Products Dealer.
Repair damaged metal surfaces and use Textron Turf Care
And Specialty Products touch-up paint. Wax the equipment
for maximum paint protection.
! CAUTION
Clean grass and debris from cutting units, drives, muffler
and engine to prevent fires.
2. Use only fresh water for cleaning your equipment.
Note: Use of salt water or affluent water has been known
to encourage rust and corrosion of metel parts resulting
in premature deterioration or failure. Damage of this
nature is not covered by the factory warranty.
3.
Do not spray water directly at the instrument panel,
ignition switch, controller or any other electrical
components, or at bearing housings and seals.
4.
Clean all plastic or rubber trim with a mild soap
solution or use commercially available vinyl/rubber
cleaners.
! WARNING
NEVER use your hands to clean cutting units. Use a
brush to remove grass clippings from blades. Blades are
extremely sharp and can cause serious injuries.
23
4
MAINTENANCE
4.18 BACKLAPPING ___________________________________________________________
d.
! WARNING
To prevent serious injury, keep hands, feet and clothing
away from rotating reels.
6.
Repeat the entire process for each of the other reels.
Carefully and thoroughly remove all lapping compound
from reel and bedknife before running reel in forward
direction.
7.
Disengage all reel switches. Shut off engine and set
backlap switch to MOW or forward rotation.
Carbon monoxide in the exhaust fumes can be fatal
when inhaled, never operate the engine without proper
ventilation.
Check the reel and bedknife to determine if backlapping or
grinding will restore the cutting edge.
Continue lapping, and at the same time make a fine
adjustment on the reel and bedknife until there is a
uniform clearance along the full length of the cutting
edges.
If wear or damage is beyond the point where they can be
corrected by the lapping process, they must be reground.
To backlap:
1.
Lower reels to the ground, disengage all drives, engage
parking brake and shut off the engine.
2.
Adjust the reel to bedknife.
3.
Set main reel switch, and individual reel switches to
OFF.
4.
Open the operator’s platform and set the backlap
switch to “Backlap”.
5.
Close platform, start the engine, set the throttle to
SLOW and the main reel switch to ON.
a.
Set reel switch to REVERSE rotation for reel being
lapped.
b.
Adjust the backlap speed controls. The center and
front mowers use backlap valve (A) at the left front
of the tractor. The wing mowers use valve (B)
above and behind the left front tire.
c.
Apply lapping compound with a long handled brush
along the entire length of the reel. A 180 grit
compound is recommended.
A
B
Figure 4C
4.19 TIRES ___________________________________________________________________
1.
2.
Keep tires properly inflated to prolong tire life. Check
inflation pressure while the tires are cool. Inspect tread
wear.
Check pressure every 50 hours or once a month. Use
an accurate, low pressure tire gauge.
3.
Keep tires inflated to:
Front ........................ 10-12 psi (69 -87 kPa)
Rear ......................... 8-10 psi (55 - 69 kPa)
! CAUTION
Unless you have the proper training tools and
experience, DO Not attempt to mount a trie on a rim.
Improper mounting can produce an explosion which may
result in serious injury.
24
MAINTENANCE
4
4.20 WHEEL MOUNTING PROCEDURE ____________________________________________
! WARNING
Make sure the tractor is parked on a solid and level
surface. Never work on a tractor that is supported only by
the jack. Always use jack stands.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
1.
Remove dirt, grease and oil from stud thread. Do not
lubricate threads.
2.
Position wheel on hub and inspect to insure full contact
between mounting surface of wheel and hub or brake
drum.
3.
Finger tighten all hardware then torque hardware in
criss-cross order; always tighten nuts in the top
position.
4.
Check and retorque daily until torque is maintained,
85-95 ft.lbs. (115-128 Nm)
4.21 STORAGE ________________________________________________________________
1.
Wash the tractor thoroughly and lubricate. Repair and
paint damaged or exposed metal.
2.
Inspect the tractor, tighten all hardware, replace worn
or damaged components.
3.
Drain and refill radiator.
4.
Clean the tires thoroughly and store the tractor so the
load is off the tires. If tractor is not on jack stands,
check tires at regular intervals and reinflate as
necessary.
5.
Keep the machine and all its accessories clean, dry
and protected from the elements during storage. Never
store equipment near an open flame or spark which
could ignite fuel or fuel vapors.
Cutting Units
1.
Wash the cutting units thoroughly, then repair and paint
any damaged or exposed metal.
2.
Lubricate all fittings and friction points.
3.
Backlap the reels, then back the reel away from the
bedknife. Apply a light coat of rust preventative oil to
the sharpened edges of the reel and bedknife.
! CAUTION
To prevent personal injury and damage to the cutting
edges, handle the reel with extreme care.
Battery
After Storage
1.
Remove, clean and store battery in upright position in a
cool, dry place.
1.
Check and reinstall battery
2.
Check or service fuel filter and air cleaner.
2.
Check and recharge battery every 60 to 90 days while
in storage.
3.
Check the radiator coolant level.
3.
Store batteries in a cool, dry place. To reduce the self
discharge rate, room temperature should not be above
80°F (27°C) or fall below 20°F (-7°C) to prevent
electrolyte from freezing.
4.
Check oil level in the engine crankcase and hydraulic
system.
5.
Fill the fuel tank with fresh fuel. Open fuel shut-off
valve and bleed the fuel system.
6.
Make certain that the tires are properly inflated.
7.
Remove all oil from the cutting blades. Readjust reel to
bedknife and cutting height.
8.
Start and operate the engine at 1/2 throttle. Allow
enough time for the engine to become properly
warmed and lubricated.
Engine
1.
While the engine is warm, remove drain plug, drain the
oil from the crankcase and change oil filter. Install drain
plug and refill with fresh oil. Torque drain plug to 22 ft. lb.
(30 Nm).
2.
Clean exterior of engine. Paint exposed metal or apply
a light coat of rust preventative oil.
3.
Add a fuel conditioner or biocide to prevent gelling or
bacterial growth in fuel. See your local fuel supplier.
4.
Close fuel shut-off valve.
! WARNING
Never operate the engine without proper ventilation;
exhaust fumes can be fatal when inhaled.
25
5
5
TROUBLESHOOTING
TROUBLESHOOTING
5.1
GENERAL________________________________________________________________
The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products dealer.
Symptoms
Possible Causes
Engine will not start.
Engine hard to start
or runs poorly.
Action
Section
Ref.
1.
Parking brake disengaged,
traction pedal not in neutral or
mow switch on.
1.
Check Interlock System and start-up procedure.
2.
Battery low on charge or
defective.
2.
Inspect condition of battery and battery
connections.
4.7, 4.9
3.
Fuel tank empty or dirty.
3.
Fill with fresh fuel. Change fuel filter. Bleed fuel
lines.
4.5, 4.6
4.
Circuit breaker tripped.
4.
Reset breaker
5.
Relay defective
5.
Test and replace relay.
6.
Neutral switch on traction
pedal out of adjustment or
defective.
6.
Adjust or replace switch.
3.9
1.
Fuel level low, fuel or fuel filter dirty.
1.
Fill with fresh fuel. Change fuel filter. Bleed fuel
lines.
4.5, 4.6
4.4
2.
Air cleaner dirty.
2.
Inspect and replace air filter.
3.
Injectors, fuel pump
3.
Consult engine manual.
4.
Engine problem.
4.
Consult engine manual
1.
Fuel tank empty.
1.
Fill with fresh fuel and bleed fuel lines.
2.
Interlocks not set before
leaving operator’s seat.
2.
Engage parking brake and set mow switch to
OFF.
1.
Coolant level low.
1.
Inspect and add coolant.
4.16
2.
Air intake restricted.
2.
Clean air intake at radiator.
4.16
3.
Water pump belt broken or
loose.
3.
Tighten or replace belt.
3.4
Battery not holding
charge.
1.
Loose or corroded battery
terminals.
1.
Inspect and clean terminals
4.7
Battery light on.
2.
Low electrolyte.
2.
Refill to correct level.
4.7
3.
Alternator belt loose or
broken.
3.
Tighten or replace belt
3.4
4.
Charging system defective.
4.
See engine manual
1.
Cutting heights not set
evenly.
1.
Check and adjust cutting height.
Engine stops.
Engine overheating
Cutting units
cutting evenly
26
not
2.
Engine speed too low.
2.
Check engine speed. Run engine at full throttle.
3.
Mow speed not adjusted for
turf conditions.
3.
Adjust mow speed for best cut.
4.
Reel Switch set to backlap
4.
Set switch for forward rotation
5.
Reel to bedknife out of
adjustment
5.
Adjust reel to bedknife.
4.5, 4.6
3.18,
3.19
3.12
TROUBLESHOOTING
5.2
1.
GREENSENTRY TROUBLE SHOOTING ________________________________________
Power Check
5.
Symptom: GreenSentry light not lit during lift/lower
cycle and horn does not sound with GreenSentry switch
in OFF/TEST position.
Note: Ignition must be in RUN position for all tests.
Test and Remedy: Unplug wires from flow switch (A).
Turn ignition to RUN. Connect jumper wire across flow
switch connector and measure time from when
GreenSentry light illuminates until horn sounds. If the oil
temperature is 70°F (21°C), the time span should be
about 35 seconds.
Horn Check
Symptom: GreenSentry light lit for more than 3
minutes without horn sounding, or horn does not sound
with GreenSentry switch in OFF/TEST position.
Test and Remedy: Unplug wires from flow switch (A).
Turn ignition to RUN. Connect jumper wire across flow
switch connector. GreenSentry light should illuminate.
Wait about three minutes and unplug jumper wire.
If GreenSentry light remains lit after removing jumper
wire and horn does not sound, replace horn.
3.
Float Switch Check
Symptom: GreenSentry light remains lit, horn sounds,
but no leak is detected.
Test and Remedy: Remove float switch (C). Check
that oil level is full in main tank. Fill tank if necessary.
Reinstall float switch and turn ignition to RUN
If symptom remains, unplug float switch from wire
harness. Turn ignition to RUN and if symptoms stop,
replace float switch.
Temperature Sender and Timer Check
Symptom: Horn sounds with GreenSentry switch in
OFF/TEST position, but does not sound when
GreenSentry light lit.
Test and Remedy: Check all connections and
terminals at the instrument panel, relay panel, horn,
battery and hydraulic reservoir. Check battery condition.
Check GreenSentry bulb.
2.
Replace temperature sender (B) if the time span is off
by more than 5 - 10 seconds.
Replace GreenSentry module if horn does not sound.
6.
GreenSentry Leak Detection Check
Symptom: Horn sounds with GreenSentry switch in
OFF/TEST position, but does not sound when
GreenSentry light lit.
Test and Remedy: Unplug wires from flow switch (A)
and float switch (C). Connect jumper wire across flow
switch connector. GreenSentry light should illuminate.
Connect a jumper wire across flow switch connectors.
Horn should sound instantly and the GreenSentry light
will latch on.
Replace GreenSentry module if above conditions do not
occur.
A
If problem still exists, remove, disassemble and clean
flow switch (A).
4.
5
C
Flow Switch Check
Symptom: GreenSentry light not lit during lift/lower
cycle. Horn sounds with GreenSentry switch in OFF/
TEST position.
Test and Remedy: Check GreenSentry bulb. Oil level
in tank is low. Flow switch (A) needs cleaning.
Add oil. Clean flow switch. Replace bulb.
B
Figure 5A
27
6
MAINTENANCE & LUBRICATION CHARTS
6
MAINTENANCE & LUBRICATION CHARTS
6.1
GENERAL________________________________________________________________
2.
Lubricate with grease that meets or exceeds NLGI
Grade 2 LB specifications. Apply grease with a manual
grease gun and fill slowly until grease begins to seep
out. Do not use compressed air.
3.
For smooth operation of pivot points and other friction
points, apply several drops of SAE 30 oil every 50
hours or as required.
4.
Remove wheels and repack bearings once a year.
! WARNING
Before you clean, adjust, or repair this equipment,
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key from
ignition switch to prevent injuries.
1.
Always clean grease fittings before and after lubrication.
6.2
MAINTENANCE CHART ____________________________________________________
Recommended Service and Lubrication Intervals
Every
8-10
Hours
Air Cleaner
Every
50
Hours
Every
250
Hours
Every
500
Hours
Every
1000
Hours
Yearly
See
Section
R
4.4
I
I-A*
Brake
I-A
R
3.4
A
3.6
I-C-A
R
4.16
Engine Oil
R*
R
4.2
Engine Oil Filter
R*
R
4.3
Fuel Lines and Clamps
Lubricant
Type
4.9
I-A*
Cooling System
Every
400
Hours
I
Battery Charge
Belt (Alternator)
Every
100
Hours
I
Fuel Filter
R
4.6
Grease Fittings - F1
L
6.3
II
Grease Fittings - F2
L
6.3
II
6.3
III
Grease Fittings - F3
Hydraulic Hoses and Tubes
L
I***
I
Hydraulic Oil
I-A
Hydraulic Oil FIlters
R*
R**
Tires
I
4.10
4.16
I-A
4.19
I*
I-A
Wheel Bearings
L
Wiring
I*
C - Clean
* Indicates initial service for new machines.
** Or every two years whichever comes first.
I
II
III
IV
28
IV
4.13
I-C/AR
Steering System
A - Add or Adjust
4.12
R-AR
Muffler and Exhaust
Radiator Screens
4.11
I
I - Inspect
I
4.14
L- Lubricate
R - Replace
AR - As Required
*** Inspect visible hoses and tubes for leaks or oil marks.
Pack bearings with NLGI Grade 2 (Service Class GB)
Manual grease gun with NLGI Grade 2 (Service Class LB).
Manual grease gun with Multipurpose lithium or moly 2 EP grease
Textron Turf Care And Specialty Products Hydraulic Oil - SAE 10W30 or GreensCare 68
MAINTENANCE & LUBRICATION CHARTS
6.3
6
LUBRICATION CHART______________________________________________________
3
1
4
3
5
6
11
13
12
12
4
12
3
2
1
13
2/3
2
13
4
3
12
1
Grease Fittings
F1 - 50 Hours (Every Week)
1
2
3
4
5
6
7
8
9
10
11
Lift Yoke (5 Fittings)
Lift Arm (5 Fittings)
Lift Cylinders (8 Fittings)
Lift Spring Pivot (5 Fittings)
Traction Cable Pivot (1 Fitting)
Traction Pedal Pivot (1 Fitting)
Ball Joint (2 Fittings)
Steering Pivot (2 Fittings)
Steering Cylinder (2 Fittings)
Axle Pivot (1 Fitting)
Belt Drive Idler Pivot (2 Fittings)
F2 - 50 Hours
7
9
7
8
10
9
8
12 Rear Reel Adjusters (10 Fittings)
F3 - 100 Hours
13 Reel Bearing Housings (10 Fittings)
29
7
7
30
NOTES
NOTES
PARTS LIST
8
8.1
8
PARTS LIST
TABLE OF CONTENTS______________________________________________________
1.1 ......... External Decals .................................................
1.2 ......... External Decals .................................................
2.1 ......... Frame Decals.....................................................
3.1 ......... Hood Hinge and Platform Latch ......................
4.1 ......... Operator’s Platform ..........................................
5.1 ......... Seat and Arm Rest ............................................
6.1 ......... Seat and Seat Base Assembly .........................
7.1 ......... Instrument Panel ...............................................
8.1 ......... Relay Mounting Panel.......................................
9.1 ......... Throttle Lever ....................................................
10.1 ....... Traction Pedal ...................................................
11.1 ....... Lift Valve and Controls .....................................
12.1 ....... Front Tires and Brakes .....................................
13.1 ....... Frame and Tanks ..............................................
14.1 ....... Two Wheel Drive Steering ................................
15.1 ....... Four Wheel Drive Steering ...............................
16.1 ....... Tilt Steering Assembly .....................................
16.2 ....... Tilt Steering Assembly .....................................
17.1 ....... Grass Shields ....................................................
18.1 ....... Battery Tray .......................................................
19.1 ....... Air Cleaner System ...........................................
20.1 ....... Radiator and Oil Cooler ....................................
21.1 ....... Cooling Hose Routing ......................................
21.2 ....... Cooling Hose Routing ......................................
22.1 ....... Fuel Hose Routing ............................................
23.1 ....... Remote Engine Oil Filter ..................................
24.1 ....... Engine Mounting ...............................................
25.1 ....... Engine Exhaust .................................................
26.1 ....... Gear Pump .........................................................
27.1 ....... Traction Pump Mounting..................................
28.1 ....... Traction Pump Linkage ....................................
29.1 ....... Traction Pump Linkage ....................................
30.1 ....... Fuel Filter, Reel Valves and Hydraulic Filters
31.1 ....... Front Lift Arms ..................................................
32.1 ....... Center Lift Arm ..................................................
33.1 ....... Wing Lift Arms ..................................................
34.1 ....... Body Harness ....................................................
35.1 ....... GreenSentry ......................................................
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
69
70
72
74
76
78
80
82
84
85
86
88
89
90
92
94
96
98
99
36.1....... Tank Hydraulics ..............................................
37.1....... Reel Valve Hydraulics.....................................
38.1....... Front Traction and Steering Hydraulics .......
39.1....... Four-Wheel Drive Hydraulic System .............
40.1....... Front Lift Cylinder Hydraulics .......................
41.1....... Center Lift Cylinder Hydraulics .....................
42.1....... Wing Lift Cylinder Hydraulics........................
43.1....... Center Reel Motor Hydraulics........................
44.1....... Front Reel Motor Hydraulics..........................
45.1....... Wing Reel Motor Hydraulics ..........................
46.1....... Internal Reel Assembly ..................................
47.1....... External Reel Assembly .................................
48.1....... Reel Roller Assembly .....................................
49.1....... Rear Roller.......................................................
50.1....... Left Reel Assemblies......................................
51.1....... Right and Center Reel Assemblies ...............
52.1....... Down Pressure Springs .................................
53.1....... Skid & Bumper Assembly ..............................
54.1....... Steering Valve .................................................
55.1....... Gear Pump Assembly .....................................
56.1....... Traction Pump Assembly...............................
57.1....... Hydro-Centering Assembly............................
58.1....... Rear Wheel Motor ...........................................
59.1....... Front Wheel Motor Assembly ........................
60.1....... Fan Motor Assembly.......................................
61.1....... Reel Motor Assembly .....................................
62.1....... Manifold Valve.................................................
63.1....... Disc Brake .......................................................
64.1....... Lift Valve Assembly ........................................
65.1....... Electrical Schematic .......................................
66.1....... Electrical Schematic Legend .........................
67.1....... Electrical Schematic Legend .........................
68.1....... Electrical Schematic .......................................
69.1....... Electrical Schematic .......................................
70.1....... Electrical Schematic Legend .........................
71.1....... Hydraulic Schematic.......................................
72.1....... O-Ring Chart....................................................
100
102
104
106
108
110
111
112
114
115
116
118
120
121
122
124
126
127
128
130
132
134
135
136
138
140
142
143
144
146
148
149
150
152
154
155
156
31
LF-3810
Serial No. 67827 - 1601 ~ 1999
Serial No. 67828 - 1601 ~ 2434
1.1 External Decals
!
18
9
CAUTION
1. Read operators manual before
operating machine.
2. Keep all shields in place and hardware
securely tightened.
3. Before you clean, adjust or repair this
equipment, disengage all drives, engage
parking brake and stop engine.
4. Keep hands, feet and clothing away
from moving parts.
5. Never carry passengers.
6. Keep bystanders away
17
14
ADVERTENCIA
!
8
GreenSentry
16
TM
1. Leer el manual del operador. No permitir que
personas no capacitadas para ello usen la maquina
2. Mantenae los escudos en su lugar y la tornilleria
debidamente fijada.
3. Antes de limpiar, ajustar o reparar este equipo,
desengranar todas los mandos, aplicar el freno de
estacionamiento y apagar el motor.
4. Mantener las manos, los pies y la ropa alejados de
las piezas en movimiento.
5. No viajar como pasajeros ni llevar pasajeros en
maquinas sin asiento para ellos.
6. Mantener a las demas personas alejadas
7. Si no sabe leer ingles, solicitarle a otra persona que
le lea y explique el contenido de las etiquetas y del
manual de la maquina.
10
7
19
4
20
21
WARNING
WARNING
!
Disconnect Lift Springs
before removing mower
To prevent serious injury
never disconnect or tamper
with the seat switch.
Read the manual for more information.
22
TM
11
GreenSentry
!
OPERATION
READ MANUAL BEFORE OPERATING.
REPLACEMENT MANUAL AVAILABLE FROM: TEXTRON TURF CARE & SPECIALTY PRODUCTS, RACINE, WI.
To Mow
TO STOP/PARK
TO BACKLAP
1. Follow "To Start"
instructions
2. Cutting Units. . . . . . . . . . Lower
3. Mower switches. . . . . . . .Mow
4. Main Reel Switch. . . . . . . . . On
5. Parking Brake. . . . . . . . . . . . Off
6.Throttle. . . . . . . . . . . . . . . . . . Fast
7. Slowly depress
traction pedal.
1.Traction Pedal. . . . . . . .Neutral
2. Main Reel Switch. . . . . . . . .Off
3. Parking Brake. . . . . . . . . . . . On
4.Throttle. . . . . . . . . . . . . . . . . .Slow
5. Ignition. . . . . . . . . . . . . . . . . . . .Off
6. Remove Key
1. Follow "To Start"
instructions
2. Cutting Units. . . . . . . . . . Lower
3. Backlap Switch. . . . . Backlap
4.Throttle. . . . . . . . . . . . . . . . . .Slow
5. Mower switches. . . .Backlap
6. Main Reel Switch. . . . . . . . . On
7.With extreme caution,
apply lapping
compound with long
handled brush.
8. Backlap switch must
be returned to mow
position
Engine Power: 35.5 hp (26.5 kW) @3000 rpm.
!
WARNING
15(2WD)
TM
To Drive/Transport
1. Follow "To Start"
instructions
2. Main Reel Switch. . . . . . . . .Off
3. Cutting Units. . . . . . . . . . .Raise
4. Parking Brake. . . . . . . . . . . . Off
5.Throttle. . . . . . . . . . . . . . . . . . Fast
6. Slowly depress
traction pedal.
!
Vehicle mas: 3050 lbs (1385 kg) (2WD), 3260 lbs (1480 kg) (4WD)
GreenSentry
To Start
1. Parking Brake. . . . . . . . . . . . On
2.Traction Pedal. . . . . . . .Neutral
3. Main Reel Switch. . . . . . . . .Off
4.Throttle. . . . . . . . . . . . . . . . . . .Half
5. Depress glow plug
switch for 3 to 5
seconds.
6. Ignition. . . . . . . . . . . . . . . . . .Start
DANGER
To prevent injury, disengage
all drives, engage parking
brake and stop engine before
working in machine or
emptying grass catchers.
Do not use on slopes greater tnan 12.6 .
Keep bystanders away.
6
21
15(4WD)
4
5
1
2
4WD
LF 3810
12/13
32
3
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
Part No.
Qty.
Description
3007948
2
Decal, LF-3810
3008327
3008044
3007505
3007514
3002381
340623
3002346
3002054
3002051
365339
3008046
3008047
361854
4104660
3002347
3002057
3002345
3002375
3002380
3007129
361877
361947
2
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
3
Decal, 4WD
Decal, Rear Blue Stripe
Decal, Jacobsen
Decal, Textron
Decal, Operating Instructions
Decal, Spanish General Warning
Decal, Traction Pedal
Decal, Parking Brake
Decal, Throttle
Decal, Seat Warning
Decal, Left Side Blue Stripe
Decal, Right Side Blue Stripe
Decal, General Warning
Decal, Instrument Panel
Decal, Instrument Panel
Decal, Ignition Switch
Decal, Mower Lift/Lower
Decal, Lift/Lower
Decal, GreenSentry
Emblem, Diamond J
Decal, Reel Danger
Decal, Lift Spring Warning
Serial Numbers/Notes
4WD Units Only
2WD Units
4WD Units
> Change from previous revision
33
LF-3810
Serial No. 67827 - 2000 and Up
Serial No. 67828 - 2435 and Up
1.2 External Decals
!
18
9
CAUTION
1. Read operators manual before
operating machine.
2. Keep all shields in place and hardware
securely tightened.
3. Before you clean, adjust or repair this
equipment, disengage all drives, engage
parking brake and stop engine.
4. Keep hands, feet and clothing away
from moving parts.
5. Never carry passengers.
6. Keep bystanders away
17
14
ADVERTENCIA
!
8
GreenSentry
16
TM
1. Leer el manual del operador. No permitir que
personas no capacitadas para ello usen la maquina
2. Mantenae los escudos en su lugar y la tornilleria
debidamente fijada.
3. Antes de limpiar, ajustar o reparar este equipo,
desengranar todas los mandos, aplicar el freno de
estacionamiento y apagar el motor.
4. Mantener las manos, los pies y la ropa alejados de
las piezas en movimiento.
5. No viajar como pasajeros ni llevar pasajeros en
maquinas sin asiento para ellos.
6. Mantener a las demas personas alejadas
7. Si no sabe leer ingles, solicitarle a otra persona que
le lea y explique el contenido de las etiquetas y del
manual de la maquina.
10
7
19
4
20
21
WARNING
WARNING
!
Disconnect Lift Springs
before removing mower
To prevent serious injury
never disconnect or tamper
with the seat switch.
Read the manual for more information.
22
TM
11
GreenSentry
!
OPERATION
READ MANUAL BEFORE OPERATING.
REPLACEMENT MANUAL AVAILABLE FROM: TEXTRON TURF CARE & SPECIALTY PRODUCTS, RACINE, WI.
To Mow
TO STOP/PARK
TO BACKLAP
1. Follow "To Start"
instructions
2. Cutting Units. . . . . . . . . . Lower
3. Mower switches. . . . . . . .Mow
4. Main Reel Switch. . . . . . . . . On
5. Parking Brake. . . . . . . . . . . . Off
6.Throttle. . . . . . . . . . . . . . . . . . Fast
7. Slowly depress
traction pedal.
1.Traction Pedal. . . . . . . .Neutral
2. Main Reel Switch. . . . . . . . .Off
3. Parking Brake. . . . . . . . . . . . On
4.Throttle. . . . . . . . . . . . . . . . . .Slow
5. Ignition. . . . . . . . . . . . . . . . . . . .Off
6. Remove Key
1. Follow "To Start"
instructions
2. Cutting Units. . . . . . . . . . Lower
3. Backlap Switch. . . . . Backlap
4.Throttle. . . . . . . . . . . . . . . . . .Slow
5. Mower switches. . . .Backlap
6. Main Reel Switch. . . . . . . . . On
7.With extreme caution,
apply lapping
compound with long
handled brush.
8. Backlap switch must
be returned to mow
position
Engine Power: 35.5 hp (26.5 kW) @3000 rpm.
!
WARNING
15(2WD)
TM
To Drive/Transport
1. Follow "To Start"
instructions
2. Main Reel Switch. . . . . . . . .Off
3. Cutting Units. . . . . . . . . . .Raise
4. Parking Brake. . . . . . . . . . . . Off
5.Throttle. . . . . . . . . . . . . . . . . . Fast
6. Slowly depress
traction pedal.
!
Vehicle mas: 3050 lbs (1385 kg) (2WD), 3260 lbs (1480 kg) (4WD)
GreenSentry
To Start
1. Parking Brake. . . . . . . . . . . . On
2.Traction Pedal. . . . . . . .Neutral
3. Main Reel Switch. . . . . . . . .Off
4.Throttle. . . . . . . . . . . . . . . . . . .Half
5. Depress glow plug
switch for 3 to 5
seconds.
6. Ignition. . . . . . . . . . . . . . . . . .Start
DANGER
To prevent injury, disengage
all drives, engage parking
brake and stop engine before
working in machine or
emptying grass catchers.
Do not use on slopes greater tnan 12.6 .
Keep bystanders away.
6
21
15(4WD)
4
5
1
2
4WD
LF 3810
12/13
34
3
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
Part No.
Qty.
Description
3007948
2
Decal, LF-3810
3008327
3008044
3007505
3007514
3002381
340623
3002346
3002054
3002051
365339
3008046
3008047
361854
4104660
3002347
3002057
3002345
3002375
3002380
3007129
361877
361947
2
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
3
Decal, 4WD
Decal, Rear Blue Stripe
Decal, Jacobsen
Decal, Textron
Decal, Operating Instructions
Decal, Spanish General Warning
Decal, Traction Pedal
Decal, Parking Brake
Decal, Throttle
Decal, Seat Warning
Decal, Left Side Blue Stripe
Decal, Right Side Blue Stripe
Decal, General Warning
Decal, Instrument Panel
Decal, Instrument Panel
Decal, Ignition Switch
Decal, Mower Lift/Lower
Decal, Lift/Lower
Decal, GreenSentry
Emblem, Diamond J
Decal, Reel Danger
Decal, Lift Spring Warning
Serial Numbers/Notes
4WD Units Only
2WD Units
4WD Units
> Change from previous revision
35
LF-3810
Serial No. All
2.1 Frame Decals
THIS RADIATOR CONTAINS
ANTI-FREEZE
PROTECTED TO -26 F (-32 C)
Mix equal parts of clean water and a premium
quality ethylene glycol based anti-freeze to
maintain the boil over, rust and corrosion
protection.
IMPORTANT
DO NOT USE STARTING
ASSIST FLUIDS
Drain and discard coolant yearly. Read manual
for additional instructions.
USE OF STARTING ASSIST FLUIDS IN THE
AIR INTAKE SYSTEM MAY BE POTENTIALLY
EXPLOSIVE OR CAUSE A "RUNAWAY"
ENGINE CONDITION. THIS COULD RESULT
IN SERIOUS ENGINE DAMAGE.
17
19
15
!
WARNING
Radiator is under pressure. Remove
cap slowly to avoid personal injury
!
14
!
WARNING
Use seat belt
6
7
18
!
!
WARNING
This structure's proctective
capability may be impaired
by structural damage,
overturn, or alteration.
If any of these conditions
occur, the structure must
be replaced.
CAUTION
To Install the battery
1. Install the battery with terminals toward
frame center.
2. Secure battery to support.
3. Connect positive (+) (red) FIRST.
4. Connect negative (–) (black) LAST.
● Always connect red battery cable
to the positive (+) post FIRST
and the black cable to negative (–)
post LAST.
● When removing the battery always
remove negative (–) cable FIRST
and positive (+) cable LAST.
● Avoid contact with battery acid.
● Keep sparks and flames away from
the battery.
● Do not short circuit battery posts.
Do not touch frame or negative
terminal when working on positive
terminal.
USE JACOBSEN
HYDRAULIC FLUID
SEE MANUAL FOR
SPECIFCATIONS
D
DANGER
To prevent injury:
To use jumper cables:
1. Stop the engine on vehicle with good
battery.
2. Connect RED cable to positive (+) terminal
on good battery and positive (+) terminal
on discharged battery.
3. Connect the BLACK cable from negative (–)
terminal on good battery to frame of
vechile with discharged battery.
4. Start the engine.
11
!
WARNING
Radiator is under pressure. Remove
cap slowly to avoid personal injury
8
14
DAILY SERVICE INSTRUCTIONS
Read Manual thoroughly before operating machine.
Maintain fluid level in radiator recovery tank between "Full Hot" and
"Low Cold". Add fluid to recovery tank as needed.
Maintain hydraulic oil in GreenSentry tank at cold level line, when cold.
Clear the radiator core & radiator screen of any dirt or grass clippings.
Check the engine oil each time you stop for fuel.
Air cleaner is supplied with a service indicator. Service filter element
when red signal reaches service level. Then reset indicator.
Grease all tractor pivot points every 50 Hrs.
5
F1
F1
Read operators manual for detailed service instructions
16
F1
F1
F1
!
CAUTION
F3
Do not raise front lift arms
when the operator's platform
is opened.
F1
F2
The platform could be forced
into the closed position
causing bodily injury
F3
F1
1
!
F1
WARNING
F3
F3
Disconnect Lift Springs
before removing mower
F2
12
3
Recomended Service Intervals (See Operator's Manual)
Hours
Every
10
25
50
75
100
250
400
I - Use pressure grease gun. (NLGI Grade 2)
500
Yearly
Air Filter..........................................................................................................................................................R..........
Battery Charge......................................................................................I....................................................................
Belts (Alternator)...............................I-A*............................................I-A..................................................................
Brakes, Parking...........................................I-A*.................................................A......................................................
Cooling System, Radiator.................I-C........................................................................................................R..........
Cooling System, Recovery Bottle ...I-A.....................................................................................................................
Engine Oil.............................................I.......R*........................R................................................................................
Engine Oil Filter...........................................R*.........................R................................................................................
Fuel Filter...........................................................................................................................R.......................................
Grease Fittings (F1,F2)...............................................L.............................................................................................
Grease Fittings (F3)..................................................................................L................................................................
Hydraulic Oil.....................................I-A...........................................................................................R........................
Hydraulic Oil Filters (2)...............................R*.................................................R/AR..................................................
Muffler and Exhaust.............................................................................................I......................................................
Radiator Screens..........................I-C/AR....................................................................................................................
Tires...................................................I-A......................................................................................................................
Wheel Alignment..........................................I*....................................................I-A....................................................
Wiring............................................................I*....................................................I-A....................................................
A - Add or Adjust
C - Clean
I - Inspect
L - Lubricate
R - Replace
A/R - As Required
* First maintenance period
13
!
WARNING
4
To prevent burns, do not touch
muffler or muffler shield.
Temperatures may exceed 150 F (66 C)
9
36
F1
F1
10
2
Fluid
V
V
IV
I
II
III
II - Use manual grease gun. DO NOT use compressed
air guns. Overgreasing will damage the seals.
Grease will not seep out unless the seals are
damaged.
(Multi purpose lithium or moly 2 EP grease)
III - System capacity: 8.7 gallons (32.9 ltr).
Use only 10W-30 oil. Other viscosities can
cause hydraulic system malfunction or failure.
Use Jacobsen hydraulic oil, part no 502696
carton containing two 2-1/2 gal (9.5 ltr) bottles
or part no. 502693 pail containing 5 gal (19
ltr). NOTE: Jacobsen oil part no. 503409 can be
used for cold weather operation up to 80 F.
IV - Capacity: 4.9 quarts (4.6 ltr)
Use API classification CC/CD/CE Grade Oil.
Recomended Oils:
Above 77 F use SAE 30 or SAE 10W-30
32 F to 77 F use SAE 20 or SAE 10W-30
Below32 F use SAE 10 or SAE 10W-30
V - System Capacity: 6 quarts (5.6 ltr)
(Water and ethylene glycol)
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
Description
3000075
1
Decal, Platform Caution
3002363
361947
3005122
3005441
352487
557843
557844
3005379
339237
336640
3005277
3006279
365956
3005322
340609
363995
3002309
3000435
1
2
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Decal, Backlap
Decal, Lift Spring Warning
Decal, Tow and Backlap Valves
Decal, Wing Lift Spring Adjustment
Decal, Hydraulic Fluid
Decal, Seat Belt Warning
Decal, Structure Warning
Decal, Backlap Valve
Decal, Heat Warning
Decal, Battery Danger and Caution
Decal, Lubrication
Decal, Service Intervals
Decal, Radiator Cap Warning
Decal, Coolant Level
Decal, Daily Service
Decal, Antifreeze
Decal, Diesel Fuel
Decal, Start Assist Fluids
Serial Numbers/Notes
4WD Units Only
4WD Units Only
> Change from previous revision
37
LF-3810
Serial No. All
3.1 Hood Hinge and Platform Latch
1
1
18
8
11
1
20
17
17
28
18
7
24
14
17
8
20
24
22
21
21
24
22
9
18
10
29
31
26
25
30
20
18
12
26
25
6
18
2/3
33
13
27
4/5
34
26
16
15
23
18
32
38
19
25
11
16
24 18
20
LF-3810
Item
Part No.
Qty.
Description
1
123138
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
5000082
5001412
132713
1000153
132714
1000154
132792
367061
366952
340552
366950
366883
340553
340592
366951
164101
366919
400262
452008
416910
444762
366949
366877
461359
366878
446142
443110
400106
464854
452006
446136
443106
400262
446130
443102
4
AR
1
1
1
1
1
1
2
1
2
2
1
1
2
1
2
8
26
8
12
8
8
2
8
10
10
4
1
4
4
4
2
4
4
Serial Numbers/Notes
Hood Assembly
• Seal
• Fiberglass-Metal Bond Repair Kit
Body Panel Assembly, R.H.
Body Panel Assembly, R. H.
Body Panel Assembly, L.H.
Body Panel Assembly, L.H.
Rear Body Panel Assembly
Seal
Plate
Bracket, L.H. Pivot
Link
Latch, Soft
Bracket, R.H. Pivot
Lever, Latch Disengage
Link
Bracket Assembly, Latch Rod
Plate, Lever Guide
Screw, 3/8-16 x 1” Hex Head
Flat Washer, 3/8
Screw, #8-18 x 3/8” Thread Cutting
Locknut, 3/8-16 Center
Spacer
Bushing
Roll Pin, 1/8 x 3/4”
Washer, Plastic
Lockwasher, 3/8 Heavy
Nut, 3/8-16
Screw, 1/4-20 x 5/8” Hex Head
Rivet, 1/8” x 3/8”
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18400262
Screw, 3/8-16 x 1” Hex Head
Screw, 1/4-20 x 5/8” Hex Head
Nut, 1/4-20 Hex
2WD Units
4WD Units
2WD Units
4WD Units
>
>
>
>
>
> Change from previous revision
39
LF-3810
Serial No. All
4.1 Operator’s Platform
23
11
10
9
2
4
8
16
19
33
5
3
12
5
6
1
15
31
14
7
30
16
24
30
31
32
35
13
22
29
16
14
25
34
15
18
26
28
15
27
21
14
15
20
40
17
19
19
LF-3810
Item
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part No.
Qty.
Description
5000014
1
123170
340641
164110
443102
367068
367067
403806
455053
446106
444304
446130
446130
446142
444762
404122
400408
444758
452012
340587
452008
443810
391076
123181
123182
164100
367064
2809834
1000012
367028
455004
361723
367063
2809835
400106
1
1
1
1
1
1
1
1
1
1
4
2
13
15
13
1
1
4
1
4
4
1
1
1
1
1
2
2
3
4
4
1
4
2
Operator’s Platform
Serial Numbers/Notes
Includes Decals
• Compartment Cover Assembly
• Hinge Assembly, Cover
• Magnetic Catch Assembly
• Nut, 1/4-20 Hex
• Bushing, Spring
• Spring, Hinge
• Screw, #6-32 x 1/2” Truss Head
• Flat Washer, #6
• Lockwasher, #6
• Nut, #6-32 Hex
• Lockwasher, 1/4 Heavy
Lockwasher, 1/4 Heavy
Lockwasher, 3/8 Heavy
Locknut, 1/2-16 Center
Screw, 3/8-16 x 1-1/4” Truss Head
Screw, 1/2-13 x 1-1/2” Hex Head
Locknut, 1/2-13 Center
Flat Washer, 1/2
Lever
Flat Washer, 3/8
Nut, 3/8-16 Jam
Cup Holder
Pivot Assembly, Platform
Pivot Assembly, Platform
Pivot Assembly
Spring, Compression
Gas Spring
Rod Assembly, Pivot
Clamp, Hose
Flat Washer
Bumper
Plate, Latch
Ball Stud
Screw, 1/4-20 x 5/8” Hex Head
> Change from previous revision
41
LF-3810
Serial No. All
5.1 Seat and Arm Rest
24
25
8
26
Detail of
Arm Rest
6
10
1
13
9
6
26
7
17
15
5
14
16
11/12
20
23
19
21
18
21
22
3
2
42
4
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
–
443106
452006
446136
500465
446148
443116
400374
452010
66156
554739
554737
554740
445783
400268
400254
3001328
554738
3002463
3002466
444780
452012
400444
3002464
3001328
3002928
555892
Qty.
Description
1
Seat Assembly
4
4
4
1
2
1
1
1
1
2
1
1
2
2
2
6
4
1
3
4
4
1
2
2
1
1
Nut, 5/16-18 Hex
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Screw, 7/16-20 x 1-1/2” Hex Head
Lockwasher, 7/16
Nut, 7/16-20
Screw, 7/16-20 x 1” Hex Head
Flat Washer, 7/16
Arm Rest (Set of Two)
• Arm Rest
• Bracket, L.H.
• Bracket, R.H.
• Nut, 3/8-16 Hex
• Screw, 3/8-16 x 1-3/4” Hex Head
• Screw, 3/8-16 x 1/2” Hex Head
• Screw, 5/16-18 x 5/8” Washer Hd.
• Spacer
Bar, Latch
Pivot Pin
Nut, 1/2-20 Center Lock
Flat Washer, 1/2
Screw, 1/2-20 x 1-3/4” Hex Head
Bar, Transport Latch
Screw, 5/16-20 x 5/8” Washer Head
Literature Pouch
Seat Belt Assembly
Serial Numbers/Notes
See 6.1
4WD Units Only
4WD Units Only
4WD Units Only
4WD Units Only
4WD Units Only
4WD Units Only
> Change from previous revision
43
LF-3810
Serial No. All
6.1 Seat and Seat Base Assembly
11
12
20
28
13
19
10
14
14
15
9
30
6
16
8
17
7
19
29
26
27
1
18
31/32
26
22
25
25
21
24
4
2/3
23
13
12
44
5
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
Qty.
Description
66172
1
434011
446130
554390
163583
452006
446136
443106
3006988
3009995
66170
443106
446134
452006
554712
452010
441677
554716
554718
554717
5002620
N/S
N/S
N/S
400186
554720
554719
444762
3001328
554715
554714
3001328
3003928
2
2
11
1
4
4
4
1
1
1
5
5
5
4
4
4
1
4
1
2
2
2
1
2
4
2
1
6
1
2
6
1
Serial Numbers/Notes
Seat, Gray
• Screw, 1/4-20 x 5/8” Socket Head
• Lockwasher, 1/4”
• Switch, Seat
• Wire Assembly
Flat Washer, 5/16”
Lockwasher, 5/16” Heavy
Nut, Hex 5/16-18
Adjuster, Slave
Adjuster, Latching
Suspension, Seat
• Nut, Hex 5/16-18
• Lockwasher, 5/16”
• Flat Washer, 5/16”
• Spacer
• Flat Washer, 7/16”
• Bolt, Carriage, 5/16-18 x 1-1/2”
• Hanger, Spring
• Nut, Push
• Shaft, Pivot
• Spring Kit
• • Spring
• • Cap, Vinyl
• • Plate, E-Coated
• Screw, 5/16-18 x 7/8” Hex Head
• Bearing, Sleeve
• Spring, Extension
• Locknut
• Screw, 5/16-18 x 5/8” Hex Head
• Knob, Tension Adjust
• Bumper, Rear Downstop
Screw, 5/16-18 x 5/8” Hex Head
Bag, Literature
> Change from previous revision
45
LF-3810
Serial No. All
7.1 Instrument Panel
16
15
4
3
6
7
5
15
8
15
5
9
5
9
2
7
Body Wire
Harness
10
10
1
10
10
12
14
46
11
13
LF-3810
Item
>
>
>
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
>
>
>
14
15
16
Qty.
Description
4104660
1
NS
363962
3001374
5003490
363961
3001375
5003490
3001372
366932
164194
557761
558195
1000348
447222
358968
5000039
162721
447002
444304
447206
444306
162723
447006
444310
365943
446002
444304
447206
444310
416909
361406
366751
1
2
3
3
2
1
1
1
AR
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1
2
2
2
2
11
1
1
Instrument Panel
• Shim, Instrument Panel
Boot, Glow Plug Switch
Switch, SPDT
• Switch, Bezel
Switch, Glow Plug
Switch, SPDT
• Switch, Bezel
Switch, Toggle
Plug, Instrument Panel
Light, Indicator
• Red Lens
• Light Bulb
Switch, Ignition
• Lockwasher, 9/16 Internal Tooth
• Nut
• Ignition Key (Set of Two)
Voltmeter
• Lockwasher, #10 External Tooth
• Nut, #6-32 Hex
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Hourmeter
• Lockwasher, #10 External Tooth
• Nut, #10-24 Hex
Fuel Guage
• Lockwasher,#6 External Tooth
• Nut, #6-32
• Lockwasher, #8 Internal Tooth
• Nut, #8-32 Hex
Screw, #10-1/2” C/R Pan Head
Switch, Toggle
Indicator Light, Yellow
Serial Numbers/Notes
Includes Decals
4WD Units Only
> Change from previous revision
47
LF-3810
Serial No. All
8.1 Relay Mounting Panel
15
16
13
14
2
11
3
4
11
12
13
13
9
10
6
1
17
6
5
7
11
11
12
8
48
12
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
Qty.
Description
3002405
1
366759
365020
365963
3000367
3001372
338601
338558
3001307
364774
446118
444310
403910
400110
443102
446130
1
1
6
1
1
1
1
2
2
12
12
12
2
2
2
Serial Numbers/Notes
Plate, Relay Mounting
Module, GreenSentry
Relay, Seat Time Delay
Relay, Normally Open
Timer, Lift
Switch, Backlap
Circuit Breaker, 10 Amp
Circuit Breaker, 30 Amp
Relay, Normally Closed
Boot, Circuit Breaker
Lockwasher, #10 Heavy
Nut, #10-24 Hex
Screw, #10-24 x 1/2” Truss Head
Screw, 1/4-20 x 7/8” Hex Head
Nut, 1/4-20
Lockwasher, 1/4 Heavy
>
> Change from previous revision
49
LF-3810
Serial No. All
9.1 Throttle Lever
12
11
Engine
Hardware
7
19
14
18
16
17
14
14
10
12
8
11
10
7
9
4
3
1
6
15
2
6
12
14
5
11
13
7
14
10
12
14
14
50
12
10
11
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Part No.
Qty.
Description
164185
1
Bracket Assembly, Throttle Mounting
132695
326731
351956
366960
360885
400106
453011
444762
453023
446130
443102
400272
164102
558020
558021
5003460
400110
444708
554988
404018
391107
1
1
1
1
2
7
1
1
7
5
6
1
1
1
2
1
1
1
1
3
1
Throttle Lever Assembly
Knob
Spring, Throttle Pivot
Plate, Backup
Friction Disk
Screw, 1/4-20 x 5/8” Hex Head
Flat Washer, 3/8
Locknut, 3/8-16 Center
Flat Washer, 1/4
Lockwasher, 1/4 Heavy
Nut, 1/4-20
Screw, 3/8-16 x 2-3/4” Hex Head
Cable Assembly, Throttle
• Swivel Assembly
• Conduit Clip
• Wire Stop Assembly
Screw, 1/4-20 x 7/8” Hex Head
Locknut, 1/4-20 Center
Pivot, Throttle Cable
Screw, 1/4-20 x 3/4” Truss Head
Bracket, Throttle Cable Anchor
Serial Numbers/Notes
> Change from previous revision
51
LF-3810
Serial No. All
10.1 Traction Pedal
6
28
26
25
27
24
29
1
5
Part of
Operator’s
Platform
3
2
4
3
22
19
18
31
30
23
23
6
7
18
Part of 17 20 11
Traction
Cable
10
17
13
8
9
8
9
14
30
15
16
11
10
14
21
52
9
10
8
11
8
21
10
13
9
9
11
12
10
11
8
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Qty.
Description
132689
1
Pedal Assembly, Hydro
400138
123116
364154
443106
444708
366934
446130
443102
364235
400112
132693
351634
366942
302405
485440
443110
446142
340547
452008
443104
123117
361108
340557
440042
452004
366963
454026
360462
471214
353962
1
1
2
1
3
1
6
6
5
5
1
2
2
1
1
5
5
1
2
4
1
2
1
2
4
1
3
1
2
1
Screw, 1/4-20 x 5-1/2” Hex Head
Mount Assembly, Hydro Pedal
• Bushings
Nut, 5/16-18 Hex
Locknut, 1/4-20 Center
Tube, Reverse Pedal Pivot
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Ball Joint
Screw, 1/4-20 x1” Hex Head
Pivot Assembly
• Bushing
Threaded Rod, 1/4-28
Flat Washer
Retaining Ring, External
Nut,3/8-16 Hex
Lockwasher, 3/8 Heavy
Bracket, Mount
Flat Washer, 3/8
Nut, 1/4-28 Hex
Pedal Assembly, Reverse
• Bushings
Stop, Mow Speed
Carriage Bolt, 1/4-20 x 3/4”
Flat Washer, 1/4
Pad, Pedal
Spring Washer
Stud, Hydro Pedal Stop
Grease Fitting
Pad, Reverse Pedal
Serial Numbers/Notes
> Change from previous revision
53
LF-3810
Serial No. All
11.1 Lift Valve and Controls
11
8
10
12
10
12
11
15
13
14
23
16
7
Part of
Item 7
34
9
31
25
24
26
14
18
1
20
19
3
27
11
12
17
33
21
4
13
5
16
21
22
12
13
20
16
19
35
4
54
28
18
2
32
29
23
6
LF-3810
Item
>
>
>
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Qty.
Description
Serial Numbers/Notes
117149
1
Lift Valve
See 64.1
117150
5000006
444310
403763
400132
1002403
364143
3005157
1002402
364143
367037
403512
453005
446102
367112
400476
444302
402118
366133
443102
446130
366989
367087
444762
363047
400288
455043
400198
446136
443106
361439
367111
400106
452004
1002401
364143
446118
1
1
4
2
2
1
2
1
1
2
2
6
8
8
2
1
8
4
3
6
6
2
1
2
1
1
1
2
4
2
2
2
4
4
1
2
4
Manifold Valve
Bracket, Lift Levers
Nut, #10 -24 Hex
Screw, #4-40 x 1-1/2” Slotted Head
Screw, 1/4-20 x 2-3/4” Hex Head
Lift Lever Assembly, R.H.
• Bushing
Knob
Lift Lever Assembly, L.H.
• Bushing
Magnet
Screw, #4-40 x 3/4” SI Round Head
Flat Washer, #6
Lockwasher, #4
Washer, Nylon
Screw, 3/8-16 x 6” Hex Head
Nut, #4-40 Hex
Screw, #10-24 x 1/2” SI Round Head
Lift Lever Link
Nut, 1/4-20 Hex
Lockwasher, 1/4 Heavy
Switch, Reed
Spacer, Switch
Locknut, 3/8-16 Center
Spring, Compression
Screw, 3/8-16 x 5-1/2” Hex Head
Special Washer
Screw, 5/16-18 x 2-3/4” Hex Head
Lockwasher, 5/15 Heavy
Nut, 5/16-18 Hex
Circuit Breaker, 50 Amp
Plate, Lift Levers
Screw, 1/4-20 x 5/8” Hex Head
Flat Washer, 1/4
Lift Lever Assembly, Center
• Bushing
Lockwasher, #10 Heavy
See 62.1
Includes Decals
>
>
>
> Change from previous revision
55
LF-3810
Serial No. All
12.1 Front Tires and Brakes
31
24
17
25
10
11
8
26
9
34
15
22
6
33
12
20
Throttle
Cable
35
7
27
19
16
31
6
21
24
29
13
16
17
25
28
24
22
15
37
36
23
14
20
Part of
Bulkhead
Plate
43
21
29 19
1
3
1
1
32
30
43
18
41
14
2
4
2
40
2
2
38
3
4
43
56
39
42
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
Part No.
Qty.
Description
503309
1
503308
340603
340486
1002466
545233
545275
545237
460004
545234
403910
446118
444310
400108
453023
446130
443102
400412
460014
461493
400184
367028
453009
446136
443106
391098
164096
164097
557771
446154
400194
2000141
340559
1000649
360343
404022
404018
364392
5002909
360111
460093
353914
1001757
1
2
2
1
2
1
2
2
2
2
2
2
12
8
6
6
8
2
1
1
1
1
4
4
1
1
1
2
8
3
2
1
1
1
1
3
2
2
2
2
12
2
Serial Numbers/Notes
Brake Assembly, L.H.
See 63.1
Brake Assembly R.H.
Mounting Bracket Plate
Disk, Brake
Lever Assembly, Parking Brake
• Clamp
• Spacer
• Spacer
• Cotter Pin
• Clevis Pin
Screw, #10-24 x 1/2” Truss Head
Lockwasher #10 Heavy
Nut, #10-24 Hex
Screw, 1/4-20 x 3/4” Hex Head
Flat Washer, 1/4”
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Screw, 1/2-13 x 2” Hex Head
Cotter Pin, 3/32 x 3/4”
Clevis Pin, 5/16 x 3/4”
Screw, 5/16-18 x 3/4” Hex Head
Clamp, Hose
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Bracket, Brake Lever Mounting
Cable Assembly, Brake, R.H.
Cable Assembly, Brake, L.H.
• “E” Ring
Lockwasher,1/2 Heavy
Screw, 5/16-18 x 1-3/4” Hex Head
Hub, Wheel
Bracket, Brake Switch Mounting
Switch Assembly
Clamp, Hose
Screw, 1/4-20 x 1” Truss Head
Screw, 1/4-20 x 3/4” Truss Head
Tire, 26 x 12-12 NHS 4 Ply
Rim
Valve Stem
Cotter Pin
Wheel Bolt
Front Wheel Motor
See 63.1
See 59.1
> Change from previous revision
57
LF-3810
Serial No. All
13.1 Frame and Tanks
24
32
6
30
29
22
27
7
21
15
18
16
31
28
17
20
19
26
8
16
12
18
11
20
19
7
7
13
7
2
18
20
19
14
25
33
2
5
4
7
23
3
1
35
1
10
34
36
19
7
9
58
20
21
LF-3810
Item
>
>
>
>
>
>
>
>
>
>
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Part No.
5002093
366871
360460
303990
3005222
338547
558012
3000870
340546
4106900
367127
367096
366962
366961
400120
446130
452004
443110
452008
446142
3001531
395385
366964
446136
REF
557982
117158
340606
415504
443106
400104
400186
67762
5000466
5000465
395384
Qty.
Description
1
Frame
2 • Bushing, Pivot
2 • Bushing, Lower Frame Side
2 • Bushing, Upper Frame Side
2 • Cap
1 Cap, Hydraulic Fluid Tank
AR Mounting Pad
1 Tank, Lower, Hydraulic Fluid
2 Mounting Strap, Fuel Tank
1 Cap, Fuel Tank
1 Cover, Spring
1 Spring, Extension
1 Guide, Rear, Hydraulic Fluid Tank
1 Guide, Front , Hydraulic Fluid Tank
3 Screw, 1/4-20 x 2” Hex Head
7 Lockwasher,1/4 Heavy
3 Flat Washer, 1/4
8 Nut, 3/8-16
8 Flat Washer, 3/8
8 Lockwasher, 3/8 Heavy
2 Mounting Strap, Hydraulic Fluid Tank
1 Tank, Upper, Hydraulic Fluid
1 Pad, Frame Step
4 Lockwasher, 516 Heavy
1 Plate, “CE” Serial Number
1 Fan
1 Motor, Fan
1 Hub, Fan Motor
2 Set Screw, 1/4-20 x 1/2” Socket Head
4 Nut, 5/16-16 Hex
4 Screw, 1/4-20 x 1/2” Hex Head
4 Screw, 5/16-18 x 7/16” Hex Head
1 ROPS Assembly
8 • Nut, 1/2-13
8 Screw, 1/2-13 Hex Head
1 Tank, Fuel
Serial Numbers/Notes
Includes Decals
Included with Engine
See 60.1
4WD Units Only
4WD Units Only
4WD Units Only
> Change from previous revision
59
LF-3810
Serial No. 67827 All
14.1 Two Wheel Drive Steering
14
7
11
4
9
13
15
12
6
22
8
16
26
7
9
34
4
4
9
5
6
16
20
27
9
4
10
5
16 15
15
4
16
17/18
17
21
17/18
29
23
27
17/18
25
24
18
19
17/18
26
1
28
29
29
30
2
31
3
60
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Qty.
Description
366790
2
Tire, 20 x 10 x 8, 2-ply
1003638
360111
361648
361647
471214
461393
117139
363562
340491
557621
5003658
443840
452022
366789
460064
460026
153234
1002032
1002031
471214
445647
445710
132670
132671
471227
443120
445664
366785
460050
5002910
554329
500596
545692
354807
2
2
6
2
2
1
1
4
1
1
1
2
1
1
1
4
2
1
1
2
2
8
1
1
1
1
1
1
2
2
2
4
2
8
Rim
Valve Stem
Thrust Washer
Thrust Bearing
Grease Fitting
Roll Pin, 1/4 x2”
Axle Assembly (Includes Item 9)
• Bushing
Steering Cylinder
• Seal Repair Kit, Gold Star
• Seal Repair Kit, (HDM)
Nut, 1-12 Jam
Washer
Spacer
Cotter Pin, 1/4 x 1-1/2”
Cotter Pin, 1/8 x 3/4”
Ball Joint
Ball Joint, R.H.
Ball Joint, L.H.
• Grease Fitting
• Nut, 3/8-24, Slotted
Nut, 1-1/4 Slotted
Spindle Assembly, R.H.
Spindle Assembly, L.H.
Grease Fitting
Nut, 1/2-20, R.H.
Nut, 1/2-20, L.H.
Tie Rod
Cotter Pin
Wheel Hub Assembly
• Seal
• Bearing Set, Cup & Cone
• Dust Cap
Nut, 1/2-20 Lug
Serial Numbers/Notes
> Change from previous revision
61
LF-3810
Serial No. 67828 All
15.1 Four Wheel Drive Steering
14
7
13
9
4
11
15
6
12
16
8
22
7
9
4
9
4
29
5
6
9
15
4
17/18
31
5
10
16
17
15
33
16
29
32
17/18
17/18
23
30
25
24
18
17/18
21
27
34
26
1
21
2
32
20
19
28
21
3
62
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Part No.
Qty.
Description
366790
2
1003638
360111
361648
361647
471214
461393
117139
363562
340491
557621
5003658
443840
452022
366789
460064
460026
153234
1002032
1002031
471214
445647
361451
400410
390859
471227
443120
445664
366785
460032
2000012
353914
367350
3000476
3000475
446154
400406
2000057
2
2
6
2
2
2
1
4
1
1
1
2
1
1
1
4
2
1
1
1
1
2
8
1
1
1
1
1
2
2
8
2
1
1
14
6
2
Serial Numbers/Notes
Tire, 20 x 20 x 8, 2-ply
Rim
Valve Stem
Thrust Washer
Thrust Bearing
Grease Fitting
Roll Pin, 1/4 x 2”
Axle Assembly
• Bushing
Steering Cylinder
• Seal Repair Kit (Gold Star Cyl.)
• Seal Repair Kit (HDM Cylinders)
Nut, 1-12 Jam
Washer
Spacer
Cotter Pin, 1/4 x 1-1/2
Cotter Pin 1/8 x 3/4”
Ball Joint
Ball Joint, R.H.
Ball Joint, L.H.
• Grease Fitting
• Nut, 3/8-24 Slotted
Thrust Washer
Screw, 1/2-13 x 1-3/4” Hex Head
Wheel Motor
Grease Fitting, 45°
Nut, 1/2-20 R.H.
Nut, 1/2-20 L.H.
Tie Rod
Cotter Pin, 1/8 x 1-1/2”
Wheel Hub Asembly
Wheel Bolt
Beveled Washer
Steering Arm, Left Side
Steering Arm, Right Side
Lockwasher, 1/2 Heavy
Screw, 1/2-13 x 1-1/4” Hex Head
Motor Mount
See 58.1
> Change from previous revision
63
LF-3810
Serial No. 67827 - 1601 ~ 1999
Serial No. 67828 - 1601 ~ 2434
16.1 Tilt Steering Assembly
3
5
37
17
4
35
2
1
28
39
31
40
30
13
14
36
24
32
13
9
39
32
8
6
11
12
7
9
10
19
34
38
16
27
18
33
21
29
24
22
13
20
23
22
15
25
26
11
12
64
Part of
Fiberglass
Floorboard
Assembly
LF-3810
Item
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
Part No.
Qty.
Description
444754
4
117148
443828
2811364
2811365
123120
366978
344716
444762
404118
446142
443110
452008
340564
340565
132697
362469
403753
132698
132699
400112
452004
400294
444744
446130
443102
391101
444718
365818
164082
447022
444304
447206
444306
164081
366670
366984
366985
2811547
359927
447224
404016
366751
400302
1
1
1
1
1
1
1
2
6
6
6
6
2
1
1
1
8
1
1
8
16
2
4
8
8
1
2
1
1
3
3
2
2
1
1
1
1
1
1
1
4
1
2
Serial Numbers/Notes
Locknut, 5/16-24 Center
Steering Unit
• Nut, 5/8-18 Jam
Steering Wheel
• Steering Wheel Cap
Bracket Assembly, Tilt Steering
Eyebolt
Spring
Locknut, 3/8-16 Center
Screw, 3/8-16 x 7/8” Truss Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Flat Washer, 3/8
Bracket, Pivot
Bracket, Support
Stop Assembly, Tilt Steering
Clamp, Steering Tower
Screw, 1/4-20 x 1/2” Serr Wash
Panel Assembly
Steering Tower Assembly
Screw, 1/4-20 x 1”
Flat Washer, 1/4
Screw, 3/8-24 x 3/4” Hex Head
Locknut, 3/8-24 Center
Lockwasher, 1/4 Heavy
Nut, 1/4-20
Cover, Guage
Locknut, 5/16-18 Center
Cover, Tilt Rod
Water Temperature Guage
• Lockwasher, #6 External Tooth
• Nut, #6-32
• Lockwasher, #8 Internal Tooth
• Nut, #8-32
Oil Pressure Gauge
Leak Detection Horn
Grommet
Moulding
Washer
Moulding
Lockwasher, 5/8 Internal Tooth
Screw, 3/8-24 x 5/8” Truss Head
Lamp, Yellow
Screw, 3/8-24 x 1-1/2” Hex Head
See 54.1
Same Service Parts as Item 30
> Change from previous revision
65
LF-3810
Serial No. 67827 - 2000 and Up
Serial No. 67828 - 2435 and Up
16.2 Tilt Steering Assembly
3
5
37
17
4
35
2
1
28
39
31
30
13
14
36
24
32
13
9
39
32
8
6
11
12
7
9
10
19
34
38
16
27
18
33
21
29
24
22
13
20
23
22
15
25
26
11
12
66
Part of
Fiberglass
Floorboard
Assembly
LF-3810
Item
>
>
>
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part No.
Qty.
Description
444754
4
117148
443828
2811364
2811365
123120
366978
344716
444762
404118
446142
443110
452008
340564
340565
132697
362469
403753
4112329
132699
400112
452004
400294
444744
446130
443102
391101
444718
365818
164082
447022
444304
447206
444306
400302
366670
366984
366985
2811547
359927
447224
404016
366751
1
1
1
1
1
1
1
2
6
6
6
6
2
1
1
1
8
1
1
8
16
2
4
8
8
1
2
1
1
3
3
2
2
2
1
1
1
1
1
1
4
1
Serial Numbers/Notes
Locknut, 5/16-24 Center
Steering Unit
• Nut, 5/8-18 Jam
Steering Wheel
• Steering Wheel Cap
Bracket Assembly, Tilt Steering
Eyebolt
Spring
Locknut, 3/8-16 Center
Screw, 3/8-16 x 7/8” Truss Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Flat Washer, 3/8
Bracket, Pivot
Bracket, Support
Stop Assembly, Tilt Steering
Clamp, Steering Tower
Screw, 1/4-20 x 1/2” Serr Wash
Panel Assembly
Steering Tower Assembly
Screw, 1/4-20 x 1”
Flat Washer, 1/4
Screw, 3/8-24 x 3/4” Hex Head
Locknut, 3/8-24 Center
Lockwasher, 1/4 Heavy
Nut, 1/4-20
Cover, Guage
Locknut, 5/16-18 Center
Cover, Tilt Rod
Water Temperature Guage
• Lockwasher, #6 External Tooth
• Nut, #6-32
• Lockwasher, #8 Internal Tooth
• Nut, #8-32
Screw, 3/8-24 x 1-1/2” Hex Head
Leak Detection Horn
Grommet
Moulding
Washer
Moulding
Lockwasher, 5/8 Internal Tooth
Screw, 3/8-24 x 5/8” Truss Head
Lamp, Yellow
See 54.1
>
>
> Change from previous revision
67
LF-3810
Serial No. All
17.1 Grass Shields
2
7
8
6
5
3
7
6
9
5
1
5
4
8
5
7
6
Item
>
>
>
>
Part No.
1
2
3
4
5
6
7
8
9
Qty.
Description
503683
1
391109
3000745
3001751
400106
446130
453023
551651
340605
1
1
1
14
14
14
AR
1
Mounting Plate, Bulkhead
6
Serial Numbers/Notes
Includes Decals
Grass Shield, Right Side
Grass Shield, Left Side
Plug, Hole
Screw, 1/4-20 x 5/8” Hex Head
Lockwasher, 1/4 Heavy
Flat Washer, 1/4
Edge Guard
Grass Shield, Center
>
>
>
> Change from previous revision
68
LF-3810
Serial No. All
18.1 Battery Tray
8
4
9
7
1
11
13
10
12
2
9
6
5
14
3
Item
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Qty.
Description
366931
1
Battery
5000011
443106
391095
366956
342675
340524
400188
453009
3007295
443818
366936
460012
446136
1
2
1
1
1
1
2
4
2
1
1
2
2
Tray, Battery
Nut, 5/16-16 Hex
Retainer, Battery
Pin, Battery Box
Pin, Lock
Cover, Battery
Screw, 5/16-18 x 1” Hex Head
Flat Washer
Clip, Christmas
Nut, 1/2-13 Jam
Rod, Battery Hinge
Cotter Pin, 3/32 x 5/8”
Lockwasher, 5/8 Heavy
Serial Numbers/Notes
Includes Decal
>
> Change from previous revision
69
LF-3810
Serial No. All
19.1 Air Cleaner System
9
8
1
5
4
16
15
2
19
10
3
6
17
6
21
20
19
22
7
18
11
12
13
11
18
14
6
70
19
LF-3810
Item
>
>
>
>
>
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
Qty.
Description
340487
1
116276
549593
503242
554745
445784
5002713
391119
391120
340633
366965
366943
366944
340549
129902
445270
340554
403751
403753
445781
132790
3006186
1
1
1
1
10
1
1
1
1
2
1
1
1
2
4
1
8
10
4
1
1
Serial Numbers/Notes
Screen
Air Cleaner
• Element Assembly
• Nut and Gasket
• Cup Assembly
Nut, 1/4-20 Serr Wash
Duct Assembly
• Foam, L.H. Side Air Duct
• Foam, R.H. Side Air Duct
• Foam, Rear Air Duct
• Seal, Duct
• Seal
• Seal
Panel, Duct
Bracket, Air Cleaner Mounting
Nut, 5/16-18 Tinnerman Speed
Retainer, Screen
Screw, 5/16-18 x 3/4” Serr Wash
Screw, 1/4-20 x 1/2” Serr Wash
Nut, 5/16-18 Serr Wash
Panel Assembly Duct
Mounting Bracket, Oil Cooler
Includes Decals
>
>
>
>
>
>
>
>
>
> Change from previous revision
71
LF-3810
Serial No. All
20.1 Radiator and Oil Cooler
20
25
4/5
12
6
9
16
33
22
21
10
3
35
13
24
23
6
3
19
22
28
21
29
2
1
28
1
11
14
15
Filler Neck
On Fuel
Tank
31
21
18
32
30
34
1
16
22
8
20
17
27
26
72
LF-3810
Item
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part No.
Qty.
Description
557983
1
3000338
557637
557984
557369
557370
553914
366966
3000049
366948
400188
3000050
358971
3000142
554751
365674
446148
445781
446130
400192
444718
453009
400216
355174
403753
362263
403751
452006
446136
452008
446142
443110
132694
340551
367175
1
1
1
1
1
3
1
1
1
1
1
2
1
AR
3
2
2
6
3
5
3
2
6
4
2
1
5
1
2
2
2
1
2
1
Radiator
Serial Numbers/Notes
Included with Engine
Oil Cooler
Overflow Tank
• Cap
• Gasket
• Hose, Overflow Outlet
• Clamp, Hose
Cover, Duct
Door, Air Cleaner Access
Seal
Screw, 5/16-18 x 1” Hex Head
Retainer, Access Door
Rubber Block
Rod, Filler Neck Support
Cover, Rod
Spring, Compression
Lockwasher, 7/16 Heavy
Nut, 5/16-18 Serr Wash
Lockwasher, 1/4 Heavy
Screw, 5/16-18 x 1-1/2” Hex Head
Locknut, 5/16-18 Center
Flat Wasner, 5/16
Screw, 5/16-18 x 2-3/4” Hex Head
Bolt, M6-100 x 12MM
Screw, 1/4-20 x 1/2” Serr Wash
Bolt, M10-1.25 x 25MM
Screw, 5/16-18 x 3/4” Serr Wash
Flat Washer, 5/16
Lockwasher, 5/16 Heavy
Flat Washer 3/8
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Bracket, Overflow Tank
Brace, Duct Assembly
Hose, Radiator Overflow
>
> Change from previous revision
73
LF-3810
Serial No. 67827 - 1601 ~ 1999
Serial No. 67828 - 1601 ~ 2434
21.1 Cooling Hose Routing
1
24
6
24
3
5
19
8
11
6
9
24
9
2
10
9
4 12
9
12
14
11
14
9
6
13
22
6
23
6
15
21
6
7
16
17
6
18
18
20
18
74
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Qty.
Description
340593
1
123155
395390
395389
367072
367458
367073
365398
365566
367090
400188
446136
340594
443106
364501
3002124
557985
1002033
360422
391122
340595
391106
326112
359615
1
1
1
2
10
1
1
4
1
4
4
1
4
1
1
1
2
1
1
1
1
1
4
Serial Numbers/Notes
Hose, Air Cleaner
Tube, Air Cleaner to Engine
Tube, Upper Radiator Hose
Tube, Lower Radiator Hose Rear
Hose, Radiator
Clamp, Hose
Hose, Lower Radiator
Indicator, Air Cleaner Service
Clamp, Hose
Clamp, Hose
Screw, 5/16-18 x 1” Hex Head
Lockwasher, 5/16 Heavy
Hose, Upper Radiator
Nut, 5/16-18 Hex
Temperature Sender
Oil Pressure Sender
Thread Adapter
Clamp
Hose, Air Cleaner Intake
Tube, Lower Radiator Hose Front
Hose, Front to Rear Radiator Tube
Hose, Engine Air Intake
Clamp, Hose
Clamp, Hose
> Change from previous revision
75
LF-3810
Serial No. 67827 - 2000 and Up
Serial No. 67828 - 2435 and Up
21.2 Cooling Hose Routing
1
24
6
24
3
5
19
8
11
6
9
24
9
2
10
9
4 12
9
12
14
11
14
9
6
13
22
6
23
6
15
21
6
7
6
18
18
20
18
76
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Qty.
Description
340593
1
123155
395390
395389
367072
367458
367073
365398
365566
367090
400188
446136
340594
443106
364501
1
1
1
2
10
1
1
4
1
4
4
1
4
1
1002033
360422
391122
340595
391106
326112
359615
2
1
1
1
1
1
4
Serial Numbers/Notes
Hose, Air Cleaner
Tube, Air Cleaner to Engine
Tube, Upper Radiator Hose
Tube, Lower Radiator Hose Rear
Hose, Radiator
Clamp, Hose
Hose, Lower Radiator
Indicator, Air Cleaner Service
Clamp, Hose
Clamp, Hose
Screw, 5/16-18 x 1” Hex Head
Lockwasher, 5/16 Heavy
Hose, Upper Radiator
Nut, 5/16-18 Hex
Temperature Sender
Clamp
Hose, Air Cleaner Intake
Tube, Lower Radiator Hose Front
Hose, Front to Rear Radiator Tube
Hose, Engine Air Intake
Clamp, Hose
Clamp, Hose
> Change from previous revision
77
LF-3810
22.1 Fuel Hose Routing
11
2
3
7
7
7
12
3
5
16
6
1
4
4
13
15
14
9
3
8 7
9
10
78
2
7
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
Qty.
Description
473164
2
554752
554748
366424
337255
326114
366526
132647
2810702
361748
367131
403910
453023
446130
400106
4111761
AR
AR
4
1
1
6
1
2
1
1
5
2
2
2
1
Serial Numbers/Notes
Cable Tie
Hose, 3/16 I.D. Fuel
Hose, 5/16 I.D. Fuel
Clamp, Hose
Fuel Level Indicator
• Gasket
Clamp, Hose
Valve, Fuel Shut Off
Bushing, Fuel Tank
Valve, Overflow
Switch, Fan Control
Screw, #10-24 x 1/2” Truss Head
Flat Washer, 1/4
Lockwasher, 1/4 Heavy
Screw, 1/4-20 x 5/8” Hex Head
Adaptor Wire, Fuel Solenoid
> Change from previous revision
79
LF-3810
Serial No. 67827 - 1948 and Up
Serial No. 67828 - 2262 and Up
23.1 Remote Engine Oil Filter
3
2
11
13 14
5
15
3
1
6
4
8
12
9
7
2
10
1
80
10
16
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
Qty.
Description
2810403
1
Hose, Remote Oil FIlter
2810302
2811385
2810405
2810404
2811262
2811263
2811264
339910
339979
339984
339962
400108
446130
2810346
555501
473142
1
2
1
1
1
1
1
1
2
1
1
2
2
1
1
2
Hose, Remote Oil Filter
Sleeve, Hose
Adapter, Remote Oil Filter
Head, Remote Oil Filter
Adapter, Oil Filter
O-RIng, Oil Filter
O-Ring, Adapter
O-Ring, ORFS #8
Adapter, Straight
Adapter, Straight
Locknut, Bulkhead
Screw, 1/4-20 x 3/4” Hex Head
Lockwasher, 1/4 Heavy
Engine Oil Filter
Joint, Pipe
Cable Tie (Not Shown)
Serial Numbers/Notes
Included with Engine
Included with Engine
> Change from previous revision
81
LF-3810
Serial No. All
24.1 Engine Mounting
12
28
13
29
6
1
8
10
9
14
10
2
15
5
11
16
5
17
18
4
7
12
13
14
9
17
To
Battery
(-)
10
18
11
18
16
Electrical
Harness
30
21
31
26
24
3
22
25
Baseframe
19
10
23
20
82
21
27
LF-3810
Item
Part No.
1
2
132679
Qty.
Description
1
Serial Numbers/Notes
Engine, Kubota V-1505
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
553020
555693
557981
447214
1002430
3001043
220323
5000026
164106
366879
446136
443106
363485
366884
400186
400274
446142
367031
444762
• Muffler Gasket
• Coupler, Solenoid, (Not Shown)
• Assembly, Coupler, (Not Shown)
Lockwasher, 5/16 Internal Tooth
Mounting Assembly
• Bushing
Pulley, Engine
Coupling Kit
Mounting Bracket, Rear of Engine
Engine, Isolator
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Lockwasher, M10
Bolt, M10-1.25 x 20MM
Screw, 5/16-18 x 7/8” Hex Head
Screw, 3/8-16 x 2-1/2” Hex Head
Lockwasher, 3/8 Heavy
Flat Washer, Special
Locknut, 3/8-16 Center
1
1
1
1
2
1
1
1
2
8
4
12
12
4
1
1
2
2
19
1004612
1
Wire Harness, Engine
19
4106321
1
Wire Harness, Engine
19
4113879
1
Wire Harness, Engine
20
21
22
23
24
25
26
27
28
29
30
31
558019
367224
2810624
2810254
473144
473142
446130
361001
360970
361005
367540
400270
367028
409811
1
4
1
1
1
3
1
1
1
1
3
2
1
1
• Resistor, 75 Ohm, 1 Watt
• Cover, Terminal
Cable, Battery to Starter
Cable, Battery to Ground
Tie, Nylon
Tie, Nylon
Lockwasher, 1/4 Heavy
Nut, M6-1
Clamp, Hose
Bolt, M8-1.25 x 25MM
Bolt, M8-1.25 x 45MM
Screw, 3/8-16 x 2” Hex Head
Clamp
Screw, 5/16-18 x 5/8” Thread Cutting
Serial No 67827 - 1601 ~ 1988
Serial No 67828 - 1601 ~ 2407
Serial No 67827 - 1989 ~ 1999
Serial No 67828 - 2408 ~ 2434
Serial No 67827 - 2000 and Up
Serial No 67828 - 2435 and Up
> Change from previous revision
83
LF-3810
Serial No. All
25.1 Engine Exhaust
2
6
12
3
5
11
7
6
13
10
15
1
4
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
9
Qty.
Description
1004256
1
Muffler
3005134
3009245
441602
445795
446136
367080
3000717
348856
364902
3000744
400188
443106
367458
3010702
1
1
2
2
6
4
1
1
1
1
2
2
1
1
Bracket, Tube Mounting
Bracket, Muffler
Carriage Bolt, 5/16-18 x 3/4”
Nut, 5/16 Spiralock Flange
Lockwasher, 5/16 Heavy
Bolt, M8-1.25 x 30MM
Pipe, Exhaust
Clamp, Muffler
Clamp
Bracket, Tail Pipe
Screw, 5/16-18 x 1” Hex Head
Nut, 5/16-18 Hex
Clamp, Hose
Insulating Sleeve
8
14
10
Serial Numbers/Notes
> Change from previous revision
84
LF-3810
Serial No. All
26.1 Gear Pump
20
2
5
21
9
24
12
11
6
1
4
23
7 16
17
18
13
14
1
1
3
22
1
8
9
15
19
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
Qty.
Description
117147
1
340585
220324
3001039
3005292
3004691
444752
340710
452008
446142
400266
345510
445796
3001089
446148
471214
351485
400354
443114
400620
444753
400336
3000972
453020
1
1
1
1
1
1
1
3
1
2
2
2
1
2
1
1
1
2
1
1
2
1
AR
Pump, 3 Section, Gear
9
10
1
Serial Numbers/Notes
See 55.1
Belt, Gear Pump
Pulley, Gear Pump
Pulley, Idler
Arm, Idler
Spring, Idler
Locknut, 5/8-11 Center
Brace, Pump
Flat Washer, 3/8
Lockwasher, 3/8 Heavy
Screw, 3/8-16 x 1-1/2 Hex Head
Spacer
Nut, 3/8-16 Flange Spiralock
Sleeve, Idler
Lockwasher, 7/16 Heavy
Grease Fitting
Flat Washer, Special
Screw, 7/16-14 x 4-1/2” Hex Head
Nut,7/16-14 Hex
Screw, 5/8-11 x 2-1/2” Hex Head
Locknut, 7/16-14 Center
Screw, 7/16-14 x 1-1/4” Hex Head
Spacer
Flat Washer, 3/8
> Change from previous revision
85
LF-3810
Serial No. All
27.1 Traction Pump Mounting
36
33
31
17
38
32
23
17
30
37
25
31
5
28
25
34
9
34
4
18
17
17
2
35
39
10
22
24
11
Cut-Away
View
16
29
29
6
9
11
15
3 29
10
1
26
Battery
Bracket
14
12
13
25
27
21
20
8
19
9
15
86
10
13
7
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part No.
Qty.
Description
117140
1
Pump, Traction
395380
1004601
1001178
2500175
340583
3000716
367118
446136
446142
367080
400270
400264
366879
443106
443110
446130
445793
452008
400404
446154
401230
1000011
443102
400190
452006
400186
362539
1000472
3000042
3000038
3000039
400122
444718
364582
400106
3008303
453023
444762
1
1
1
1
1
1
1
6
7
4
1
4
1
5
3
5
2
2
2
2
2
1
1
5
2
6
2
1
1
2
1
1
2
1
2
1
4
1
Mount, Traction Pump
Mount Assembly, Hydro Return
Arm Assembly, Traction Pump
Damper Assembly, Hydro Return
Mount, Pump
Heat Shield
Mounting Bracket, Traction Pump
Lockwasher, 3/16 Heavy
Lockwasher, 3/8 Heavy
Bolt,M8-1/25 x 30MM
Screw, 3/8-16 x 2” Hex Head
Screw, 3/8-16 x 1-1/4” Hex Head
Engine Isolator
Nut, 5/16-18 Hex
Nut, 3/8-16 Hex
Lockwasher, 1/4 Heavy
Nut, 1/4-28, Grade 8
Flat Washer, 3/8
Screw, 1/2-13 x 1” Hex
Lockwasher, 1/2 Heavy
Screw, 1/4-28 x 1-1/4” Grade 8
Assembly, Iso Body
Nut, 1/4-20 Hex
Screw. 5/16-18 x 1-1/4” Hex Head
Flat Washer, 5/16
Screw, 5/16-18 x 7/8” Hex Head
Nut, M8-1.25 Hex
Cable, Traction
Bushing, Iso Mount
Washer, Iso Mount
Spacer, Iso Mount
Screw, 1/4-20 x 2-1/4” Hex Head
Locknut, 5/16-18 Center
Spacer
Screw, 1/4-20 x 5/8” Hex Head
Plate, Cam Switch
Flat Washer, 1/4-20
Locknut, 3/8-16 Center
Serial Numbers/Notes
See 56.1
> Change from previous revision
87
LF-3810
Serial No. 67827 All
28.1 Traction Pump Linkage
2 Wheel Drive Units
10
8
7
9
4
2
9
3
1
11
6
14
5
1
13
12
Traction Pump
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Qty.
Description
1004521
1
Hydro Return
354081
1003720
3009193
3004385
400264
3007392
446118
400112
403910
453023
443110
446142
444708
1
1
2
2
7
1
4
3
2
5
5
7
3
Hose Clamp
Mount, Switch
Shims
Seal, Rod Ends
Screw, 3/8-16 x 1-1/4“ Hex Head
Proximity Switch
Lockwasher, #10
Screw, 1/4-20 x 1” Hex Head
Screw, #10-24 x 1/2” Truss Head
Flat Washer, 1/4
Nut, 3/8-16 Hex
Lockwasher, 3/8 Heavy
Locknut, 1/4-20 Center
Serial Numbers/Notes
See 57.1
> Change from previous revision
88
LF-3810
Serial No. 67828 All
29.1 Traction Pump Linkage
4 Wheel Drive Units
10
10
16
16
11
8
8
9
7
4
2
9
3
15
1
6
14
5
1
13
12
Traction Pump
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Qty.
Description
1004521
1
Hydro Return
3007558
1003720
3009193
3004385
400264
3008417
3007392
400112
403910
452002
443110
446142
444708
453023
446118
1
1
1
2
1
1
2
3
4
2
1
1
3
3
4
Hose Clamp
Mount, Switch
Shims
Seal, Rod End
Screw, 3/8-16 x 1-1/4” Hex Head
Adjustment Plate
Proximity Switch
Screw, 1/4-20 x 1” Hex Head
Screw, #10-24 x 1/2” Truss Head
Flat Washer, #10
Nut, 3/8-16 Hex
Lockwasher, 3/8 Heavy
Locknut, 1/4-20 Center
Flat Washer, 1/4
Lockwasher, #10
Serial Numbers/Notes
> Change from previous revision
89
LF-3810
Serial No. All
30.1 Fuel Filter, Reel Valves and Hydraulic Filters
9
4
8
2
20
21
19
18
1
3
17
1
22
13
6
5
10
7
11
14
12
16
16
11
15
90
LF-3810
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
>
17
18
19
20
21
22
Qty.
Description
132704
1
557772
N/S
556418
556417
556419
1002006
363485
366884
446136
400188
400260
446142
400278
446130
400106
443110
123111
554892
554255
2811856
555406
555405
555645
555646
555647
555648
1
1
1
1
1
1
2
2
4
2
4
10
6
8
2
6
3
2
1
2
1
1
1
1
1
1
Serial Numbers/Notes
Oil Filter, Return
• Element, Oil Filter
Oil Filter, Charge
• Cartridge, Replacement Filter
• Head Filter
• Switch, In-Oil Single Post
Bracket, Fuel Filter Mounting
Lockwasher, M10
Bolt, M10-1.25 x 20MM
Lockwasher, 5/16 Heavy
Screw, 5/16-18 x 1” Hex Head
Screw, 3/8-16 x 7/8” Hex Head
Lockwasher, 3/8 Heavy
Screw, 3/8-16 x 3-1/2” Hex Head
Lockwasher, 1/4 Heavy
Screw, 1/4-20 x 5/8” Hex Head
Nut, 3/8-16 Hex
Reel Control Valve
• Coil
• Seal Kit
• Solenoid
Fuel Filter
• Element, Filter
• Assembly, Filter Cover
• Plug, Filter
• O-Ring
• Mark, Form
> Change from previous revision
91
LF-3810
Serial No. All
31.1 Front Lift Arms
Left Front Lift Arm Shown (Right Opposite)
28
23
22
21
20
19
16
8
13
15
34
33
14
1/2
27
3
26
7
25
12
24
4
18
9
14
11
6
10
17
33
31
29/30
35
31
5
92
32
LF-3810
Item
>
>
>
>
>
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part No.
Qty.
Description
5000933
1
5000934
360460
471214
364248
3008962
164087
164091
164090
366930
340567
557620
3005577
455004
367149
366989
443814
460052
452002
446118
402118
446102
444302
400258
446142
458039
403766
340566
557766
5003664
5000018
5000019
366870
444762
471214
473164
400272
1
2
3
2
1
1
11
1
1
1
AR
3
2
2
2
1
2
4
4
4
4
4
2
6
2
4
2
1
1
1
1
2
2
4
2
2
Serial Numbers/Notes
Lift Arm, L.H. Front (Shown)
Includes Decal
Lift Arm, R.H. Front, (Not Shown)
• Bushing
• Grease Fitting
Collar
Spring, Lift
Pin, Arm
Pin, Cylinder
Plug, Assembly, Spring
Bolt, spring
Plug, Spring
Moulding
Pin, Cylinder
Flat Washer
Actuator, Wing
Switch
Nut, 7-1/16-14 Jam
Cotter Pin, 3/16 x 1-1/2”
Flat Washer, #10
Lockwasher, #10 Heavy
Screw, #10-24 x 1/2” SI Round Head
Lockwasher, #4
Nut, #4-40
Screw, 3/8-16 x 3/4” Hex Head
Lockwasher, 3/8 Heavy
Retaining Ring, External
Screw, #4-40 x 3/4” SI Pn Brass
Cylinder, Lift
• Seal Repair Kit (Gold Star Cylinder)
• Seal Repair Kit (HDM Cylinders)
L.H. Front Lift Yoke
R.H. Front Lift Yoke (Not Shown)
• Bushing
Locknut, 3/8-16 Center
Grease Fitting
Cable Tie
Screw, 3/8-16 x 2-1/4” Hex Head
Includes Decal
Includes Decal
Includes Decal
>
>
> Change from previous revision
93
LF-3810
Serial No. All
32.1 Center Lift Arm
24
26
9
23
5
14
11
23
19
20
7
26
17
13
19
12
20
10
6
1
14
18
8
25
21
12
15
3
4
16
15
94
22
2
LF-3810
Item
>
>
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Qty.
Description
Serial Numbers/Notes
Includes Decals
5002150
1
Lift Arm, Center
444762
123125
365001
340523
557767
5003658
164089
1002005
340575
3005577
460052
460312
471214
325690
455004
347985
458039
471227
443814
400258
446142
366930
5000017
366870
400272
3008963
364248
1
1
2
1
1
1
1
1
1
3
2
1
3
1
2
2
2
1
1
2
2
1
2
2
1
1
6
Locknut, 3/8-16 Center
Plug Assembly, Spring
• Bushing
Cylinder, Lift-For Seal Repair Kit
• Seal Repair Kit (Gold Star Cylinder)
• Seal Kit (HDM Cylinders)
Pin Assembly
Pin Assembly, Cylinder 1
Plug, Spring
Pin, Cylinder
Cotter Pin, 3/16x 1-1/2”
Hair Pin
Grease Fitting
Pin, Clevis
Flat Washer
Flat Washer
Retaining Ring, External
Grease Fitting, 45°
Nut, 7/16-14 Jam
Screw, 3/8-16 x 3/4” Hex Head
Lockwasher, 3/8 Heavy
Bolt, Spring
Center Lift Yoke
Includes Decal
• Bushing
Screw, 3/8-16 x 2-1/4” Hex Head
Spring, Lift
Collar
>
>
> Change from previous revision
95
LF-3810
Serial No. All
33.1 Wing Lift Arms
Left Rear Wing Lift Arm Shown (Right Opposite)
24
22
8
25
27
16
30
11
15
6
16
28
29
35
5
7
21
17
24
18
10
25
26
9
12
13
33
19
40
14
23
34
32
3
14
4
31
36
20
26
1/2
39
37/38
3
96
LF-3810
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Qty.
Description
5000015
1
L.H.Wing Lift Yoke
5000016
366870
446118
340522
557766
5003664
360460
3008961
164089
164093
164088
164092
340574
367001
366875
367024
3005676
453023
473164
443832
367149
364248
366989
366930
400272
400258
446142
471214
400118
444708
403766
443814
444762
452002
446102
444302
458039
402118
1001188
1001189
360460
1
2
4
1
1
1
2
2
1
2
1
2
2
2
2
4
2
8
2
2
2
2
2
1
2
2
6
3
2
2
4
1
2
4
4
4
2
4
1
1
2
R.H. Wing Lift Yoke (Not Shown)
• Bushing
Lockwasher, #10 Heavy
Cylinder, Lift
• Seal Repair Kit (Gold Star)
• Seal Repair Kit (HDM Cylinders)
• Bushing
Spring, Lift
Pin Assembly
Pin Assembly, Cylinder
Bracket Assembly Lift
Plug Assembly, Spring
Plug, Spring
Spacer, Spring Pivot
Bushing
Spacer, Wing
Wheel
Flat Washer, 1/4
Tie, Nylon
Nut, 3/4-16 Jam
Actuator, Magnet
Collar
Switch, Reed
Bolt, Spring
Screw, 3/8-16 x 2-3/4” Hex Head
Screw, 3/8-16 x 3/4” Hex Head
Lockwasher, 3/8 Heavy
Grease Fitting
Screw, 1/4-20 x 1-3/4” Hex Head
Nut, 1/4-20 Center Lock
Screw, #4-40 x 3/4” Slotted Brass
Nut, 7/16-14 Jam
Locknut, 3/8-16 Center
Flat Washer, #10
Lockwasher, #4
Nut, #4-40
Retaining Clip, External
Screw, #10-24 x 1/2” Slotted Head
Lift Arm, L.H. Wing
Lift Arm R.H. Wing (Not Shown)
• Bushing
Serial Numbers/Notes
Includes Decal
Includes Decal
> Change from previous revision
97
LF-3810
Serial No. All
34.1 Body Harness
6
7
9
1
10
3
3
2
4
5
11
1
Part of
Operator's
Platform
Item
Part No.
Qty.
Description
1
1004649
1
Wire Harness, Body
1
4106322
1
Wire Harness, Body
1
4113878
1
Wire Harness, Body
2
3
4
5
6
7
8
9
10
11
558018
473164
366424
473144
473142
404022
404118
446130
443102
443110
446142
1
3
2
1
3
1
1
6
6
5
5
• Diode Plug
Tie, Nylon
Clamp, Hose
Tie, Nylon
Tie, Nylon
Screw, 1/4-20 x 1” Truss Head
Screw, 3/8-16 x 7/8” Truss Head
Lockwasher, 1/4 Heavy
Nut, 1/4-20 Hex
Nut, 3/8-16 Hex
Lockwasher, 3/8 Heavy
Serial Numbers/Notes
Serial No 67827 - 1601 ~ 1988
Serial No 67828 - 1601 ~ 2407
Serial No 67827 - 1989 ~ 1999
Serial No 67828 - 2408 ~ 2434
Serial No 67827 - 2000 and Up
Serial No 67828 - 2435 and Up
> Change from previous revision
98
8
LF-3810
Serial No. All
35.1 GreenSentry
1
2
3
3
5
1
6
13
8
3
4
7
9
10
Hydralic Fluid
Reservoir
14
15
12
11
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Part No.
Qty.
Description
3001277
1
Hose
367320
359611
465006
367122
367092
366672
360651
3001279
3000647
3001275
366753
3001278
367123
3001276
1
4
1
1
1
1
1
1
1
1
1
1
1
1
Stop, Check Ball
Clamp, Hose
Ball, Check
Fitting, Adjustable
Resistor, 220 Ohm, 25 Watt
Fitting, Male Push Hose
Plug, 7/8-14
Switch, Float
Flow Switch
Spud
Temperature Sender
Fitting, Male Barbed
Adapter, Straight
Hose
Serial Numbers/Notes
> Change from previous revision
99
LF-3810
Serial No. All
36.1 Tank Hydraulics
27
29
28
33
26
2
15
32
41
6
12
7
1
40
35
36
37
39
3
3
4
3
3
5
34
34
31 14
21
22
25
18
See
Diagram
A Below
See
B Diagram
Below
8
3
9
24
16
19
20
23
10
2WD Units
Only
17
11
2WD Units
To Item #20
On Illus. #37.1
To Item #19
On Illus. #38.1
A
B
13
7
4WD Units
13
A
30
38
B
7
To 4WD Valve-See
Item #1 in Illus. 39.1
100
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part No.
Qty.
Description
1000190
1
340077
319914
353954
3001296
340055
132762
1000189
473164
154962
339999
117206
340057
340074
339912
367120
340103
340521
5003578
557758
367130
3000472
3006476
340082
132761
340120
339984
365959
2812075
366935
339903
1000194
132742
326112
367109
3001025
132729
132730
132721
340118
367186
400120
445794
2
6
1
1
1
1
1
1
1
1
1
1
1
3
1
1
12
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
1
1
1
1
1
1
1
Serial Numbers/Notes
Tube, Oil Cooler to Tank
Adaptor, 90°
Clamp, Hose
Hose, Tank Return
Fitting, Male Beaded Insert
Adaptor, 90°
Hose, Fan Moter Case Drain
Tube, Return Filter to Oil Cooler
Tie, Nylon
Plug, 7/16-20
Adaptor, Straight
Tube, Gear Pump Inlet Manifold
Adaptor, 90°
Adaptor, 90°
O-Ring
Stem, Female Straight
Tee, Branch
Relief Valve
• Seal Kit, (Hydroforce)
• Seal Kit, (Delta)
Adaptor, Female
Tee, Run
Charge Switch
Adaptor, 90°
Hose, Liftn Valve to Charge Filter
Tee, Swivel Nut Run
Adaptor, Straight
Strainer, Tank
• O-Ring
Beaded Insert
• O-Ring
Hose, 4WD Valve to Tank
Hose, Relief Valve to Tank
Clamp, Hose
Hose, Pump Suction
Elbow, Beaded
Hose, Inlet Manifold to Front Section
Hose, Inlet Manifold to Center Section
Hose, Inlet Manifold to Rear Section
Adapter, Tee
Clamp, 2 Hose
Screw, 1/4-20 x 2” Hex Head
Nut, 1/4-20 Spiralock Flange
2WD Units Only
4WD Units Only
Remote Oil Filter Hoses
> Change from previous revision
101
LF-3810
Serial No. All
37.1 Reel Valve Hydraulics
8
1
22
2
23
17
26
Direction
of Flow
25
7
6
31
16
16
13
31
9
27
32
9
31
31
5
17
Direction
of Flow
To Item #6 on
Illustration 43.1
29
21
10
12
13
20
30
11
21
27
28
4
18
28 To Item #5
on Illus. 45.1
3
7
102
16
19
24
15
14
15
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Part No.
Qty.
Description
123161
1
Tube, Fan Motor
1000156
123166
132770
1000149
1000157
132740
339993
339910
132710
132771
132772
162561
123164
340103
367186
340271
444708
400118
340270
339908
1000155
340072
132769
123165
340067
363030
364945
340096
1000239
340061
339909
1
1
1
1
1
2
2
4
1
1
1
2
1
2
1
2
1
1
1
4
1
2
1
1
2
2
2
1
1
4
1
Tube, Tee to Fan Motor Tube
Tube, Left Wing Reel Valve Inlet
Tube, Center Reel Valve Inlet
Tube, Center Reel Valve, Return Filter
Tube, Fan Motor to Return Filter
Hose
Adaptor, Straight
O-Ring
Valve, Easy Ride
Tee, Special
Tube, Center Reel Valve Bypass
Valve, Backlap
Tube, Ctr. Valve Bypass- Return Tube
Tee, Branch
Clamp, Pipe
Tee, Run
Nut,1/4-20 Center Lock
Screw, 1/4-20 x 1-3/4” Hex Head
Tee, Run
O-Ring
Tube, Right Wing- Left Wing Reel Valve
Adaptor, 90°
Tube, Wing Reel Valve Bypass
Tube, Bypass to Tee
Adaptor, 90°
Cap, Dust
Fitting, Diagnostic
Tee, Branch
Hose, Easy Ride Valve Return
Adaptor, 90°
O-Ring
Serial Numbers/Notes
> Change from previous revision
103
LF-3810
Serial No. All
38.1 Front Traction and Steering Hydraulics
A
Steering Valve
As Viewed From
the Front of the
Machine
O
I
L
R
18
3
5
1
Out
31
1
1
Left
Auxillary
6
2
In
7
2
Right
9
15
4
31
8
8
See
Detail
Below
17
26
32
31
8
32
16
27
14
8
24
11
29
20
10
25
19
28
23
33
12
32
22
10
28
21
30
104
13
34
2WD Units
Only
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
Part No.
Qty.
Description
339979
3
Adaptor, Straight
339974
132754
132755
132756
132757
132758
339994
339972
340076
340026
340066
3001985
1000987
132734
3002567
340104
339980
132739
132743
123148
132733
132732
123154
340317
340320
364945
363030
367244
400124
444708
473144
339913
364945
363030
2
1
1
1
1
1
4
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
6
3
2
2
Adaptor, Straight
Hose, Steering Out to Lift Valve
Hose, Pump to Steering Valve
Hose, Aux. Steering to Lift Valve
Hose, Right Turn
Hose, Left Turn
Adaptor, Straight
Adaptor, Straight
Adaptor, 90°
Adaptor, 45°
Adaptor, 90°
Adaptor, 90°, 37° JIC
Hose, Left Wheel Motor Case Drain
Hose, Right Wheel Motor Case Drain
Adaptor, 37° JIC
Tee, Branch
Adaptor, Straight
Hose, Charge Filter to Pump
Hose, Traction Pump Case Drain
Tube, Pump Bottom Port
Hose, Pump to Tube Assembly
Hose, Pump to Tube Assembly
Tube Assembly, Front Wheel Motor
Adapter, 90°
Adapter, 90°
Fitting, Diagnostic
Cover, Dust
Clamp, Tube
Screw, 1/4-20 x 2-1/4” Hex Head
Nut, 1/4-20 Center Lock
Tie, Nylon
O-Ring, Face Seal
Fitting, Diagnostic
Cover, Dust
Serial Numbers/Notes
2WD Units
4WD Units
2WD Units Only
2WD Units Only
> Change from previous revision
105
LF-3810
Serial No. All
39.1 Four-Wheel Drive Hydraulic System
Item 1
Reference
4/8
E
D
5
C
A
2/6/9
14
B
13
3/17
12
21
15
19
20
To
Right
Front
Drive
Motor
18
17
3
22
Left Front
Drive Motor
27
25
12
26
13
22
3
35
35
24
31
10
11
29
10
30
30
29
29
1
28
23
11
32
33
31
31
Wing Reel
Valve Pressure
Tube
106
34
24
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Part No.
Qty.
Description
3008479
1
Valve, 4WD
5000048
5000049
556847
556849
5003580
5003579
5003578
5003463
1000199
1000198
1000196
1000197
3006122
409812
3009728
339963
340217
340241
1000144
1000145
1000187
3000470
363030
1000186
340055
455004
340070
339989
340057
365466
400202
446136
443106
1000195
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
1
1
2
1
3
2
1
4
1
7
2
3
2
2
2
1
• 3 Way Spool
• Check Valve
• Solenoid Valve
• Coil, Solenoid
• Seal Kit, (3 Way Spool Valve)
• Seal Kit, (Check Valve)
• Seal Kit, (Solenoid Valve)
Disk, Orifice
Hose Bundle Assembly
Hose Bundle Assembly
Hose Assembly
Hose Assembly
Clamp, Double Tube
Screw, 5/16-18 x 3/4 Hex Head Type T
Harness-(Not Shown)
Locknut, Bulkhead
Tee, Bulkhead
Union, Bulkhead
Tube Assembly
Tube Assemlby
Hose Bundle Assembly
Support, Hose
Cover, Dust
Hose Assembly
Adaptor, 90°
Washer, 1-1/16” I.D. x 2” O.D.
Adaptor, 90°
Adaptor, Straight
Adaptor, 90°
Fitting, Diagnostic
Screw, 5/16-18 x 3” Hex Head
Lockwasher, 5/16 Heavy
Nut, 5/16-18 Hex
Hose Assembly
Serial Numbers/Notes
> Change from previous revision
107
LF-3810
Serial No. All
40.1 Front Lift Cylinder Hydraulics
1
Ports
14
T
10
R3
9
R2
R1
P
C3
C2
C1
R1
14
5
R3
10
C1
C3
18
Portion of
Bulkhead
Mounting
Plate
4
6
17
7
11
8
12
16
15
7
3
14
2
7
7
12
10
13
11
10
Left Front
Cylinder
108
6
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part No.
Qty.
Description
1000443
1
Hose
132728
132727
123159
123157
123158
340167
400114
340061
339979
340375
3000953
340003
339961
364221
453023
444708
117150
2
2
1
1
1
4
1
2
4
2
2
2
4
1
1
1
1
Hose
Hose
Tube
Tube
Tube
Elbow, Bulkhead Union
Screw, 1/4-20 x 1-1/4” Hex Head
Adaptor, 90°
Adaptor, Straight
Elbow, 90° Swivel Nut
Disk, Orifice
Adaptor, Straight
Locknut, Bulkhead
Clamp, Double Tube
Flat Washer,1/4
Locknut, 1/4-20 Center
Manifold Valve
Serial Numbers/Notes
> Change from previous revision
109
LF-3810
Serial No. All
41.1 Center Lift Cylinder Hydraulics
5
V2
10
11
V4
V5
V6
6
4
4
Ports
Frame
11
T
R2
V3
6
7
2
R3
V2
V5
1
3
V1
C2
R2
R1
3
P
C3
C2
C1
R2
7
C2
1
2
9
8
7
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
132791
1
Hose
132759
132760
339979
339984
473144
340066
340078
340081
340376
132768
1
1
2
1
3
3
1
3
1
1
Hose
Hose
Adaptor, Straight
Adaptor, Straight
Tie, Nylon
Adaptor, 90°
Adaptor, 90°
Adaptor, 90°
Adaptor, Swivel Nut
Hose
Serial Numbers/Notes
> Change from previous revision
110
LF-3810
Serial No. All
42.1 Wing Lift Cylinder Hydraulics
7
1
1
V1
7
8
Right
Wing
Cylinder
V4
V1
V2
V3
V4
V5
V6
2
V3
7
4
V6
6
3
7
5
2
V3
6
Frame
3
8
4
V6
9
Item
Part No.
1
2
3
4
5
6
7
8
9
Left Wing
Cylinder
Qty.
Description
132744
1
Hose
132765
132746
132745
340375
340078
339980
340081
473144
1
1
1
1
2
4
3
3
Hose
Hose
Hose
Elbow, 90° Swivel Nut
Adaptor, 90°
Adaptor, Straight
Adaptor, 90°
Tie, Nylon
Serial Numbers/Notes
> Change from previous revision
111
LF-3810
Serial No. All
43.1 Center Reel Motor Hydraulics
12
7
13
20
14
13
14
1
17
12
10
5
4
16
4
19
2
15
5
16
9
8
3
18
8
11
16
6
112
Frame
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part No.
Qty.
Description
132723
1
Center Reel Hose Bundle
132724
132726
132725
132789
132741
4103920
340168
473142
473196
339960
400118
367186
444708
340066
339962
339985
367093
367126
339974
1
1
1
1
1
1
2
2
1
1
2
2
2
2
4
2
1
1
1
• Hose, Motor Drain
• Hose, Motor to Solenoid Valve
• Hose, Motor to Bulkhead
Hose
Hose
Motor, Reel
Elbow, Bulkhead Union
Tie, Nylon
Tie, Nylon
Locknut, Bulkhead
Screw, 1/4-20 x 1-3/4” Hex Head
Clamp, Pipe
Nut, 1/4-20 Center Lock
Adapter, 90°
Locknut, Bulkhead
Adapter, Straight
Fitting, Bulkhead Union
Tee, Bulkhead
Adapter, Straight
Serial Numbers/Notes
See 61.1
> Change from previous revision
113
LF-3810
Serial No. All
44.1 Front Reel Motor Hydraulics
2
4
1
10
3
9
1
3
10
2
1
10
5
4
8
6
9
Item
1
2
3
4
5
6
7
8
9
10
Part No.
Qty.
Description
132139
2
Front Reel Hose Assembly
132716
132717
4103920
340510
350532
446130
400108
339974
339985
1
2
2
5
5
5
5
2
4
• Hose, Motor Drain to Bulkhead
• Hose, Front Motor to Bulkhead
Motor, Reel
Sprocket, Mower (Drive)
Washer, Special, 1/4
Lockwasher, 1/4 Heavy
Screw, 1/4-20 x 3/4” Hex Head
Adaptor, Straight
Adaptor, Straight
7
Serial Numbers/Notes
See 61.1
> Change from previous revision
114
LF-3810
Serial No. All
45.1 Wing Reel Motor Hydraulics
6
7
5
1
9
10
Right Lift
Arm Assembly
10
From Item #5
in Illus. 37.1
10
3
4
13
2
Left Lift
Arm Assembly
8
7
6
Frame
9
12
14
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part No.
Qty.
Description
132735
2
132863
132737
1000986
132736
4103920
339974
339985
340030
339984
444520
400266
473142
447216
1
1
1
1
2
2
1
3
4
10
10
2
10
11
Serial Numbers/Notes
Hose
Hose
Hose
Hose
Hose
Motor, Reel
Adaptor, Straight
Adaptor, Straight
Adaptor, 45°
Adaptor, Straight
Nut, 3/8-16 Square (Regular)
Screw, 3/8-16 x 1-1/2” Hex Head
Tie, Nylon
Lockwasher, 3/8 Internal Tooth
See 61.1
> Change from previous revision
115
LF-3810
Serial No. All
46.1 Internal Reel Assembly
1
9/10
27
14
20
18/19
28
15
16
12
6
17
11
13
24
26
8
22
7
21
23
25
2
29
4
3
5
116
LF-3810
Item
1
2
2
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Part No.
Qty.
Description
1001658
1
503635
503634
5003084
5003083
5000041
5000040
158568
351003
445604
5002161
503654
3009138
5000395
5000396
3001152
3000983
500596
471219
453023
446130
408851
3001329
3001330
5001122
340511
366825
358794
447216
400264
360680
3000915
3005890
164162
1
1
1
1
1
1
1
2
2
1
1
11
1
1
2
2
2
1
4
4
4
1
1
1
1
1
1
1
5
1
1
4
1
Serial Numbers/Notes
Frame Assembly
Reel Assembly, L.H., 10 Blade
Reel Assembly, R.H., 10 Blade
Reel Assembly, L.H., 7 Blade
Reel Assembly, R.H., 7 Blade
Reel Assembly, L.H., 5 Blade
Reel Assembly, R.H., 5 Blade
Bedknife Adjustment Guage
Pan Head Screw
Wing Nut, #10-24
Bedknife Backing
Bedknife
Screw, 1/4-20 x 1/2” Special Flat Hd
Drive Housing, L.H.
Drive Housing, R.H.
• Washer
• Seal
• Bearing Set, Cup and Cone
• Grease Fitting
Washer, 1/4 Flat
Lockwasher, 1/4
Screw, 1/4-20 x 7/8” Thread Form
Cover, Drive Housing, L.H.
Cover, Drive Housing, R.H.
Mower, Drive Belt
Sprocket, Drive
Spacer
Washer, Sprocket Mounting
Lockwasher, 3/8 Internal Tooth
Screw, 3/8-16 x 1-1/4” Hex Head
Nilos Ring
Decal, Grease
Bolt, Wheel
Belt Tension Indicator
Used On 67904 Only
Used On 67903 Only
Used On 67902 Only
Used On 67901 Only
Used On 67900 Only
Used On 67899 Only
> Change from previous revision
117
LF-3810
Serial No. All
47.1 External Reel Assembly
23
24
14
15
10
16
30
25
22
31
26
21
9
4
6
20
8
27
19
7
17
28
5
29
2
3
18
11
35
36
34
1
35
12
32
13
33
118
LF-3810
Item
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
Part No.
Qty.
Description
Serial Numbers/Notes
132639
1
Rear Roller
Used on 7 and 10 Blade Reels
132874
5001606
471214
471240
3001152
3000983
500596
3004189
3003611
472519
400264
446142
443110
400446
3003389
364151
445789
3003517
366841
366826
446142
400270
434038
446116
338585
364147
434031
3004370
306828
365995
445718
412015
132680
3007633
3000313
471214
1
1
1
1
2
2
2
2
2
2
5
9
4
2
2
2
2
2
1
1
9
1
4
4
1
1
2
2
2
2
2
2
2
2
4
2
Rear Roller
Bearing Housing
• Grease Fitting
• Relief Fitting
• Washer
• Seal
• Bearing Set, Cup and Cone
Adjustment Screw
Adjustment Nut
Plug
Screw, 3/8-16 x 1-1/4” Hex Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16 Hex
Screw, 1/2-20 x 2” Hex Head
Bushing
Wave Washer
Nut, 1/2-20 Spiralock
Shoulder Bolt, Pivot
Compression Spring
Spring Retainer
Lockwasher, 3/8 Heavy
Screw, 3/8-16 x 2” Hex Head
Screw, #10 x 1/2” Socket Head
Lockwasher, #10
Cover, Bearing Housing
Bearing Housing Gasket
Set Screw, 1/4-20 x 3/4” Nyloc
Nut, 3/4-16 Thin
Washer
Special Washer
Nut,m 5/8-18 Hex Lock
Set Screw, 5/16-18 x 5/8” Square Head
Rear Roller Adjuster
Rear Roller Adjuster Bracket
Rear Roller Adjuster Nut
Grease Fitting
Used on 5 Blade Reels
> Change from previous revision
119
LF-3810
Serial No. 67899 All
Serial No. 67900 All
48.1 Reel Roller Assembly
Part Number 132874
2
1
8
5
6
3
4
7
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
132875
1
Tube Assembly
3003415
3005156
3004882
338647
500534
367029
471214
1
2
2
2
2
2
2
Roller Shaft
Wear Sleeve
Grease Seal
Grease Seal
Cup and Cone Bearing Assembly
Locknut
Grease Fitting
Serial Numbers/Notes
> Change from previous revision
120
LF-3810
Serial No. 67901 All
Serial No. 67902 All
Serial No. 67903 All
Serial No. 67904 All
49.1 Rear Roller
Part Number 132639
2
1
8
5
6
3
4
7
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
132641
1
Tube Assembly
3003415
3005156
3004882
338647
500534
367029
471214
1
2
2
2
2
2
2
Roller Shaft
Wear Sleeve
Grease Seal
Grease Seal
Cup and Cone Bearing Assembly
Locknut
Grease Fitting
Serial Numbers/Notes
> Change from previous revision
121
LF-3810
Serial No. 67900 All
Serial No. 67902 All
Serial No. 67904 All
50.1 Left Reel Assemblies
20
3
21
22
24
28
11
26
23
4
2
24
27
8
25
30
16
1
29
15
19
13
31
14
11
17
9
8
Left
Front
Yoke
12
5
17
18 15
18
16
19
122
11
29
11 13
11
6/7
Left
Rear
Yoke
12
9
10
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Qty.
Description
Ref
1
Mower Assembly, L.H.
123097
366836
220321
10002290
3008359
3008360
444514
443110
4010229
446142
366653
400266
400264
366827
400408
453011
452012
446154
445612
446130
307707
400182
446136
3002379
409813
453009
400272
453017
364441
366837
1
1
1
1
1
1
2
4
4
4
3
2
2
2
1
4
3
2
2
2
2
2
4
2
2
2
2
2
1
1
Top Shield Assembly
Deflector, Grass
Counterweight, L.H. Reel Assembly
Bracket, Mower Pivot, L.H.
Roller Adjuster, Left Side
Roller Adjuster, Right Side
Nut, 1/2-13 Square
Nut, 3/8-16
Screw, 3/8-16 x 4-1/4” Hex Head
Lockwasher, 3/8 Heavy
Washer, Special
Screw, 3/8-16 x 1-1/2” Hex Head
Screw, 3/8-16 x 1-1/4” Hex Head
Spacer, Lift Yoke Pivot
Screw, 1/2--13 x 1-1/2” Hex Head
Flat Washer, 3/8
Flat Washer, 1/2
Lockwasher, 1/2 Heavy
Wing Nut, 1/4-20
Lockwasher, 1/4 Heavy
Washer, Special
Screw, 5/16-18 x 5/8” Hex Head
Lockwasher, 5/16 Heavy
Decal, Tight
Screw, 5/16-18 x 1” Thread Cutting
Flat Washer, 5/16
Screw, 3/8-16 x 2-1/4” Hex Head
Flat Washer, 1/2
Spacer
Spacer, Mower Pivot Bracket
Serial Numbers/Notes
> Change from previous revision
123
LF-3810
Serial No. 67899 All
Serial No. 67901 All
Serial No. 67903 All
51.1 Right and Center Reel Assemblies
20
21
22
2
26
10
23
5
24
24
1
11
9
3
25
27
31
11
12
11
4
6/7
13
11
30
14
11
28
Center Yoke
15
17
9
29
17
12
11
Right Rear
Yoke
18
14
15
Right Front
Yoke
19
18
29
124
8
16
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part No.
Qty.
Description
Ref
1
Mower Assembly, L.H.
123097
366836
220322
1002289
3008359
3008360
444514
443110
401229
446142
366653
400266
400264
366827
400408
453011
452012
446154
445612
446130
307707
400182
446136
3002379
409813
453009
400272
453017
364441
366837
1
1
1
1
1
1
2
4
2
4
3
1
3
2
1
4
2
2
2
2
2
2
4
2
2
2
2
1
1
1
Top Shield Assembly
Deflector, Grass
Counterweight, R.H. Reel Assembly
Bracket, Mower Pivot, R.H.
Roller Adjuster, Left Side
Roller Adjuster, Right Side
Nut, 1/2-13 Square
Nut, 3/8-16
Screw, 3/8-16 x 4-1/4” Hex Head
Lockwasher, 3/8 Heavy
Washer, Special
Screw, 3/8-16 x 1-1/2” Hex Head
Screw, 3/8-16 x 1-1/4” Hex Head
Spacer, Lift Yolk Pivot
Screw, 1/2-13 x 1-1/2” Hex Head
Flat Washer, 3/8
Flat Washer, 1/2
Lockwasher, 1/2 Heavy
Wing Nut, 1/4-20
Lockwasher, 1/4 Heavy
Washer, Special
Screw, 5/16-18 x 5/8” Hex Head
Lockwasher, 5/16 Heavy
Decal, Tight
Screw, 5/16-18 x 1” Thread Cutting
Flat Washer, 5/16
Screw, 3/8-16 x 2-1/4” Hex Head
Flat Washer, 1/2
Spacer
Spacer, Mower Pivot Bracket
Serial Numbers/Notes
> Change from previous revision
125
LF-3810
Serial No. 67901 All
Serial No. 67902 All
Serial No. 67903 All
Serial No. 67904 All
52.1 Down Pressure Springs
7 and 10 Blade Reels Only
Counterweight
11
10
Yoke
5
4
2
8
9
7
1
6
3
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
366975
2
Tube, Down Pressure
366976
366974
453017
460312
400262
364441
443812
347935
366978
443810
2
2
2
2
2
2
2
2
2
2
Spring
Rod End
Flat Washer, 1/2
Hair Pin
Screw, 3/8-16 x 1” Hex Head
Spacer
Nut, 3/8-24
Washer, Special
Eyebolt
Nut, 3/8-16 Jam
Serial Numbers/Notes
> Change from previous revision
126
LF-3810
Serial No. 67899 All
Serial No. 67900 All
53.1 Skid & Bumper Assembly
5 Blade Reels Only
4
4
3
Right Hand
Reel Unit
3
11
Left Hand
Reel Unit
7
5
10
8
9
7
6
1/2
12
8
6
4
9
10
8
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
Qty.
3
Description
3004950
1
3004949
446174
434002
3005265
3005264
400274
446142
443110
453011
207474
207473
554723
1
4
4
2
4
8
25
20
28
1
1
1
3
4
13
Serial Numbers/Notes
Bumper, L.H.
Bumper, R.H.
Lockwasher, 3/4
Screw, 3/4-16 x 1-1/4” Socket Head
Spacer, Rear
Spacer, Front
Screw, 3/8-16 x 2-1/2” Hex Head
Lockwasher, 3/8 Heavy
Nut, 3/8-16
Flat Washer, 3/8
Skid, R.H.
Skid, L.H.
Skid Shoe Wrench
> Change from previous revision
127
LF-3810
Serial No. All
54.1 Steering Valve
Part Number 117148
2
1
41
7
6
5
4
8
11
16
9
3
3
17
12
13
18
3
29
14
3
19
10
20
15
21
22
30
11
11
23
24
31
32
34
25
26
35 36
33
27
28
37
38
40
39
128
LF-3810
Item
◆
◆
◆
❖
●■
❖
●
◆
●
●
●
●
●
●
●
◆
◆
❚
❚
❚
❚
❚
●
❖
◆
❚
■
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
A
B
C
D
E
Part No.
Qty.
Description
443108
4
557732
–
–
–
557733
557734
557735
–
503387
–
503398
503398
–
554854
551105
551106
–
–
–
–
–
–
–
–
–
554855
554856
–
–
554857
555694
557736
–
–
–
–
–
557737
443828
5000434
502922
502924
557738
557739
502925
1
1
4
4
1
1
1
3
1
9
1
1
3
1
1
1
11
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
Serial Numbers/Notes
Nut, 5/16-24 Center Lock
Port Cover
Seal Ring
Seal Ring
O-Ring
Relief Valve Assembly
Dampening Cap
Port Manifold
Spring
Hex Drive Assembly
Needle, Roller
Valve Ring
Valve Plate
Spring
Isolation Manifold
Drive Link
Metering Link
Screw, Hex Socket Head
Seal, Commutator
Commutator Cover
Commutator Ring
Commutator
Spacer- Drive Link
Rotor
Stator
Drive Plate
Spacer
Thrust Bearing
Face Seal
Back-Up Ring
Seal Spacer
Upper Cover Plate
Shaft
Retaining Ring
Washer, Retaining Plate
Retaining Plate
Upper Cover & Jacket Assembly
Bushing
Stud
Nut, 58-16 Jam
Plug, Relief Valve
Metering Assembly
Spring Kit
Seal Kit
Jacket Tube Kit
Needle Roller Kit
> Change from previous revision
129
LF-3810
Serial No. All
55.1 Gear Pump Assembly
Part Number 117147
19
20
6
13
12
1
7
8
20
7
11
4
11
21
11
12
2
12
13
13
9
11
7
4
21
11
7
12
13
14
13
7
12
12
13
7
15
3
16
17
10
18
11
23
5
22
130
LF-3810
Item
●
●
●
●
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Part No.
Qty.
Description
NS
1
Rear Body Assembly
NS
NS
NS
557752
557742
557743
NS
NS
NS
–
–
–
463005
–
–
–
–
443110
446142
NS
557753
557754
557755
1
1
2
1
1
6
1
1
1
6
6
6
1
1
1
1
1
5
5
2
3
1
1
Center Body Assembly
Front Body Assembly
Spacer Plate
Mounting Flange
End Cover
Bushing Set
Drive Gear Set, Rear,
Drive Gear Set, Center,
Driveshaft & Gear Ser, Front,
Seal Back Up
Seal Element
O-Ring, Body
Woodruff Key
Shaft Seal
Circlip
Tab Washer
Locknut
Nut
Lockwasher
Splined Coupling
Stud
Extended Stud
Seal Kit
Serial Numbers/Notes
> Change from previous revision
131
LF-3810
Serial No. All
56.1 Traction Pump Assembly
Part Number 117140
4
5
13
6
7
12
10
8
11
18
9
14
19
17
16
18
17
12
15
21
13
11
3
16
20
14
1
2
39
38 37
33
34
32
31
42
41
40
30
31
25
28
27
23
26
24
22
132
29
39
34
35
36
LF-3810
Item
●
●
●
●
●
●
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part No.
Qty.
Description
557663
1
Backplate Assembly
NS
557665
557666
–
–
–
–
–
–
557445
557448
557444
557673
NS
557454
557453
557452
557675
557676
557441
–
557656
557430
–
557426
557425
557658
NS
557660
557434
557435
–
557451
–
557439
557436
557438
557449
557437
557450
557442
557446
1
1
1
1
1
1
1
1
1
2
2
2
2
1
2
2
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
2
4
1
1
1
1
• Roll Pin
• Bearing
• Dump Valve Assembly
• • Retainer Ring
• • Separator Ring
• • O-Ring
• • Spreader
• • O-Ring
• • Roll Pin
Relief Valve Assembly
Spring
Plug Assembly
• O-Ring
Housing Gasket
Dowel Pin
Cap Screw
Cap Screw
O-Ring
Cover Plate
Valve Plate
Retainer Ring
Shaft Seal
Washer
Retainer Ring
Bearing Race
Bearing
Drive Shaft
Housing
• Bearing
Bearing
Inner Race (Bearing)
O-Ring
Washer
Shaft Seal
Seal Cover
O-Ring, Cover
Trunnion Cover
Screws
Camplate, Keyed Trunnion
Key
Rotating Kit Assembly
Seal Kit
Serial Numbers/Notes
> Change from previous revision
133
LF-3810
Serial No. All
57.1 Hydro-Centering Assembly
Part No.1004521
8
9
6
6
7
9
5
2
11
1
10
3
4
Item
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
400200
1
Screw, 5/16-18 x 2-1/2”
444718
3007095
358795
364970
446142
3004384
443812
358794
161790
3000593
1
1
1
1
2
1
3
4
1
1
Locknut, 5/16-18
Stop, Rear Pivot
Screw, 3/8-24 x 5-1/2”
Spring, Compression
Lockwasher, 3/8 Heavy
Rod End, 3/8-24
Nut, 3/8-24
Washer
Tube Assembly
Spacer
Serial Numbers/Notes
> Change from previous revision
134
LF-3810
Serial No. All
58.1 Rear Wheel Motor
Part Number 390859
10
11
2
9
6
2
8
2
4
2
1
5
4
3
7
Item
●
●
●
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
Part No.
Qty.
Description
–
1
Seal Exclusion
–
–
–
554781
554780
554779
–
–
–
554782
554783
4
1
1
1
1
1
1
1
1
4
1
Seal, 3” Inner Diameter
Back Up Ring
Shaft Seal
Shaft and Bearing Kit
Key
Hex Nut
Shaft Face Seal
Inner Face Seal
Outer Face Seal
Bolt
Seal Kit
Serial Numbers/Notes
> Change from previous revision
135
LF-3810
Serial No. All
59.1 Front Wheel Motor Assembly
Part Number 1001757
3
26
1
4
11
2
5
25
13
15
21
14
12
7
22
8
28
10
23
27
19
9
24
20
27
12
12
16
6
17
29
31
136
30
18
LF-3810
Item
●
●◆
●
●
◆
◆
◆
●
●
◆
◆
●
◆
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Qty.
Description
557638
1
Housing, Valve
557639
557641
557642
557640
5002110
557637
557633
557632
557629
–
–
557634
557636
554635
–
–
557624
–
557623
557631
557630
558064
558063
557650
5000318
–
–
–
–
558066
2
2
2
1
1
1
1
1
1
1
3
1
2
1
1
1
1
1
1
1
1
1
1
3
1
2
1
1
1
8
• Check Plug Assembly
• Plug Assembly,7/16-20
• Spring
• Ball, Steel
Retainer, Front
Balance Ring & Pins
Valve
Drive, Valve
Drive, Main
Seal, 3-1/4” I.D.
Seal, 3-1/2” I.D.
Seal, Outer Face
Spring
Seal, Inner Face
Seal, Shaft
Ring, Back-Up
Nut, Hex
Seal, Shaft Face
Key
Plate, Valve
Geroler Sub Assembly
Housing, Shaft Bearing
Shaft Sub Assembly
Bolt, 5-3/4”
Bolt
Seal, 1/4” I.D.
Seal
Seal, Dust
Seal Guard
Screw, Torx
557651
5002111
1
1
Front Motor Seal Kit
Seal Kit
Serial Numbers/Notes
> Change from previous revision
137
LF-3810
Serial No. All
60.1 Fan Motor Assembly
Part No.117158
15
2
1
B
E
16
E
D
6
C
5
8
F
E
6
12
5
5
3
6
7
5
A
14
11
13
10
6
4
9
E
E
E
138
LF-3810
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
Qty.
Description
NS
1
End Gear Housing
557805
NS
557794
557795
557797
557798
557804
557803
555826
555826
555825
557793
557801
557800
557806
1
1
1
4
4
1
1
1
2
2
1
2
1
8
1
Valve Block
Stator
Drive Shaft
Gear, GC
Needle Bearing
Idler
Gear, Spacer Plate
Ball Bearing
Cresent Ring, External
Cresent Ring, Internal
Pin, Drive
Key, Woodruff
Key
Bolt
Pipe Plug
Serial Numbers/Notes
Service Kits
A
B
C
D
E
F
557807
557808
557809
557810
557811
557812
1
1
1
1
1
1
Relief Valve Kit
Check Valve Kit
Solenoid Coil Replacement Kit
Solenoid Kit
Seal Kit
Solenoid Valve Seal Kit
> Change from previous revision
139
LF-3810
Serial No. All
61.1 Reel Motor Assembly
Part Number 4103920
5
4
2
10
11
7
6
8
9
10
11
1
12
14
15
13
11
10
8
16
11
10
9
3
17
140
LF-3810
Item
Part No.
Qty.
Description
Serial Numbers/Notes
Ultra Motor
●
●
●
●
●
●
●
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
●
NS
1
Body and Dowel Assembly
557780
557752
557778
446142
557785
557784
–
–
–
557781
NS
NS
NS
–
–
–
–
1
1
4
4
2
2
2
2
2
2
1
1
1
2
1
1
1
End Cover
Flange
Zinc Plated Bolt
Spring Washer
O-Ring
Relief Valve
Body O-Ring
Back Up Seal
Bushing Seals
Bushing (Set of 2)
Gear Set
• Driven Gear
• Driveshaft Gear
Square Key
Circlip
Shaft Seal
Circlip
557786
1
Seal Kit
Casappa Motor
1
●
●
●
●
●
●
●
●
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1
Body and Dowel Assembly
5002498
5002494
5002496
5002492
5002493
5002502
5002501
–
–
–
5002495
NS
NS
NS
–
–
–
–
NS
1
1
4
4
2
2
2
2
2
2
1
1
1
2
1
1
1
• Dowel
End Cover
Flange
Zinc Plated Bolt
Spring Washer
O-Ring
Relief Valve
Body O-Ring
Back Up Seal
Bushing Seals
Bushing (Set of 2)
Gear Set
• Driven Gear
• Driveshaft Gear
Square Key
Circlip
Shaft Seal
Circlip
5002497
1
Seal Kit
> Change from previous revision
141
LF-3810
Serial No. All
62.1 Manifold Valve
Part No.117150
5
8
8
C3
C2
5
C1
R2
R3
R1
T
2
P
8
1
7
9
10
Note: The Complete
Valves are Interchangeble.
3
4
6
Item
Part No.
Qty.
Description
Serial Numbers/Notes
Delta Valve
1
2
3
4
5
6
●
557688
3
Check Valve
557689
557691
557692
557693
557694
5000319
1
2
2
2
2
1
Piston Assembly
Spool Assembly
Retainer Assembly
Piston Assembly
Knob Assembly
Seal Kit
HydroForce Valve
7
8
9
10
5001355
5003578
5001356
339909
5001357
5003578
5001358
3
1
3
1
2
1
2
Check Valve
• Seal Kit
Piston Assembly
• O-Ring
Spool and Retainer Assembly
• Seal Kit
Knob Assembly
> Change from previous revision
142
LF-3810
Serial No. All
63.1 Disc Brake
R.H Part Number 503308, L.H. Part Number 503309
3
2
8
7
4
5
1
6
Item
Part No.
1
2
3
4
5
6
7
8
Qty.
Description
554579
2
Spacer, Brake
503296
503295
549441
502517
590259
549443
590260
1
1
1
1
2
2
2
Stud Plate with Lining
Rib Plate with Lining
V-Plate
Cam Lever, R.H.
Nut, 3/8-24 Center Lock
Spring, Brake Return
Screw, 3/8-24 x 2-1/4”
Serial Numbers/Notes
> Change from previous revision
143
LF-3810
Serial No. All
64.1 Lift Valve Assembly
Part Number 117149
21
22
17
23
17
19
17
18
20
15
16
17
5
14
4
5
6
7
2
8
10
1
11
9
12
13
144
3
LF-3810
Item
●
1
2
3
4
5
6
7
8
9
10
11
12
13
●
●
14
●
●
●
15
16
17
●
●
18
19
●
●
●
●
●
20
21
22
23
Part No.
Qty.
Description
N/S
1
Body
N/S
N/S
557724
557721
557723
557722
557720
5001595
557716
557714
557715
557711
N/S
N/S
557728
N/S
N/S
N/S
557697
N/S
N/S
557701
557707
N/S
N/S
N/S
557706
557702
N/S
3
3
3
6
3
3
3
3
3
3
9
3
6
3
1
1
3
3
4
4
4
3
2
2
2
2
2
3
3
Spool
O-Ring
Bushing
Washer
Spool Spacer
Spring
Spool Screw
End Cap
Detent Cone
Adapter
Ball
Solenoid Actuator (Pull Type)
• O-Ring
• O-Ring
Plug Assembly
• O-Ring
O-Ring
Wiper Seal
Plug Assembly
• Backup Ring
• O-Ring
Plunger
Plug Assembly
• Backup Ring
• O-Ring
Poppet
Spring
Seat Assembly
• O-Ring
557731
1
Seal Kit
Serial Numbers/Notes
> Change from previous revision
145
LF-3810
Serial No. 67827 - 1601 ~ 1916
Serial No. 67828 - 1601 ~ 2081
65.1 Electrical Schematic
K7
Rd/Og
87A Ye
BK
L2
Bn/Rd
Bn/Ye
E-4
SW5
Ye/Og
Rd/Og
30
SW4
BK
L1
87
Og/Wh
Bk
85
86
Rd/Ye
Ye/Og
SW18
LB/Wh
Bk
Bn/Bu
K9
Rd/Og
LB/Wh
BK
L4
Og/Wh
Og/Wh
Rd/Og
Bn/Rd
BK
L3
SW20
Ye
Og
Rd/Ye
SW6
SW19
R3
Ye/Bk
A-6
U1
B
Bk
Bn/Rd
L
Rd
LB/Bk
A-2
SW21
R1
Og/Bn
LB/Bk
Bn/Rd
Bn/Rd
IG
Ye
Og/Ye
Bn/Rd
E-1
K11
Bn
CB4
E-6
Wh
X
Og/Ye
I
Rd/Ye
Og/Bu
Rd
Rd
CB2
Off - None
On - B+I+A; X+Y Y
Start - B+I+S
Og/Bu
B
D-6
CB1
Wh/Ye
SW3
SW1
A
Og/Gy
Rd
Bn/Wh
S
Og/Bk
CB3
B1
Pu/Og
K4
Pu/Wh
C-6
B S
Pu/Ye
Pu/Wh
Pu/Ye
SW2
30
87
B-6
Bk
LB/Ye
Bn/Ye
85
86
Og/Bk
Wh
M1
SW14
K8
NC
Og/Bk
Bn/Ye
Bk
C NO
Gy
Bk
F
SW15
Gy
Bn/Rd
C-2
U4
K5
SW17
Gy
Bk
30
87
Bk
U6
+
I
G
Bk
-
S
G
Bk
Bn/Rd
Rd/Bk
85
U5
I
86
Bk
Tn
B-2
U9
L6
K6
K10
Wh
P
Rd/Bk 87A
H Rd/Wh
G
Bk
Bn/Rd
Rd/Wh
87
E-3
Bn/Rd
Bn
Bk
A-4
85
86
L5
U2
SW16
DG/Ye
A
I
DB/Ye
S DG
A
+ Bn/Rd
-
S DB
G
Bk
E-2
U7
146
U12
U3
I
G
Bk
For Schematic Legend See 66.1
Bn/Rd
30
C-3
U8
DG/Ye
LF-3810
LB/Wh
LB/Wh
LB/Rd
SW9
LB/Rd
K18
Tn/Bu
Tn/Bu
Bk
D-2
LB/Ye
Og/Wh
Og/Wh
LB/Rd
B-1
Ye
Rd
A-1
SW11
Bk/Wh
Rd/Bu
LB/Rd
K15
K12
Bn
Tn/Rd
Tn/Rd
Bk
D-5
Og/Wh
Wh
LB/Wh
LB/Bk
SW8
K17
Tn/Bk
Tn/Bk
Bk
D-3
LB/Ye
Rd/Gn
C-4
K14
C-1
Tn/Gn
K21
K20
LB/Ye
LB/Wh
LB/Rd
Tn/Ye
SW7
K16
Tn/Wh
SW10
Bk/Wh
Bk
C-5
Og/Wh
Bk/Wh
LB/Ye
Tn/Gn
Tn/Wh
Bk
D-4
LB/Ye
Rd/Pu
K13
Tn/Ye
K19
LB/Ye
Bk/Wh
Tn/Ye
Bk
D-1
Og/Wh
Tn/Ye
A-5
B-4
LB/Ye
K3
LB/Ye
Rd/Pu
30
LB/Ye
Og/Gn
SW12
87
Og/Rd
K2
Bk
86
SW13
85
Rd/Pu
B-3
Rd/Gn
30
Wh/Rd
Rd/Pu
Wh/Rd
Bk
86
E-5
SW24
87
85
K1
Rd/Pu
U10
1
2
3
4
30
5
6
7
SW25
LB/Bk
Bn/Rd
Wh/Bk
Bk
86
B-5
85
Bn/Rd
Bn/Rd
L7
DB/Rd
SW23
DB/Rd
SW22
F
D1
DG/Ye
Wh/Bk
Rd/Pu
Rd/Bu
87
R2
DG/Wh
LB/Og
A-3
DG/Wh
U11
Bk
LG/Og
DG/Og
C
R
For Schematic Legend See 66.1
147
LF-3810
Serial No. 67827 - 1601 ~ 1916
Serial No. 67828 - 1601 ~ 2081
66.1 Electrical Schematic Legend
Component Abbreviations
B1 Battery
CB1 - 50 Amp Circuit Breaker
CB2 - 50 Amp Circuit Breaker
CB3 - 30 Amp Circuit Breaker
CB4 - 10 Amp Circuit Breaker
D1 - Diode Connector
K1 - Right Wing Reel Relay (NO)
K2 - Left Wing Reel Relay (NO)
K3 - Reel Control Relay (NO)
K4 - Starter Relay (NO)
K5 - Charge Filter Relay (NO)
K6 - Fuel Solenoid Interlock Relay (NC)
K7 - Mow Interlock Relay (NC)
K8 - 4WD Solenoid
K9 - Fan Motor Solenoid
K10 - Fuel Shut Off Solenoid
K11 - Seat Time Delay Relay
K12 - Crosscut Timer Relay
K13 - Center Mow Solenoid
K14 - Left Wing Mow Solenoid
K15 - Right Wing Mow Solenoid
K16 - Center Backlap Solenoid
K17 - Left Wing Backlap Solenoid
K18 - Right Wing Solenoid
K19 - Right Wing Lift Solenoid
K20 - Center Lift Solenoid
K21 - Left Wing Solenoid
L1 - Left Side Light (Option)
L2 - Left Front Light (Option)
L3 - Right Front Light (Option)
L4 - Right Side Light (Option)
L5 - Engine Oil Light
L6 - Charge Filter Light
L7 - GreenSentry Light
M1 - Starter Motor
R1 - Glow Plugs
R2 - 220 Ohm, 25 Watt Resister
R3 - 75 Ohm, 1 Watt Resistor
Wire Colors
Bk - Black
Bn - Brown
Bu - Blue
DB - Dark Blue
DG - Dark Green
Gn - Green
Gy - Gray
LB - Light Blue
SW1 - Ignition Switch
SW2 - Main Reel Switch
SW3 - Seat Switch
SW4 - Brake Switch
SW5 - Neutral Start Switch
SW6 - Backlap Switch
SW7 - Center Reel Switch
SW8 - Left Wing Reel Switch
SW9 - Right Wing Reel Switch
SW10 - Lift Switch
SW11 - Lower Switch
SW12 - Left Front Arm Switch
SW13 - Right Front Arm Switch
SW14 - 4WD Switch
SW15 - 4WD Reverse Switch
SW16 - Low Charge Pressure Switch
SW17 - Charge Filter Delta Pressure Switch
SW18 - Light Switch
SW19 - Glow Plug Switch
SW20 - Engine Temperature Switch
SW21 - GreenSentry Flow Switch
SW22 - GreenSentry Horn Switch
SW23 - GreenSentry Float Switch
SW24 - Left Wing Arm Switch
SW25 - Right Wing Arm Switch
U1 - Alternator
U2 - Water Temperature Gauge
U3 - Engine Oil Pressure Gauge
U4 - Volt Meter
U5 - Hour Meter
U6 - Fuel Gauge
U7 - Water Temperature Sender
U8 - Engine Oil Pressure Sender
U9 - Fuel Level Sender
U10 - GreenSentry Module
U11 - Hydraulic Oil Temperature Sender
U12 - Horn
Connector Pin Identification
LG - Light Green
Og - Orange
Pk - Pink
Pu - Purple
Rd - Red
Tn - Tan
Wh - White
Ye - Yellow
Body Harness
Engine Harness
1
4
4
1
2
5
5
2
6
6
3
3
Connectors A ~ E
(Viewed from end)
148
LF-3810
Serial No. 67827 - 1917 ~ 1989
Serial No. 67828 - 2082 ~ 2408
67.1 Electrical Schematic Legend
Component Abbreviations
B1 Battery
CB1 - 50 Amp Circuit Breaker
CB2 - 50 Amp Circuit Breaker
CB3 - 30 Amp Circuit Breaker
CB4 - 10 Amp Circuit Breaker
D1 - Diode Connector
K1 - Right Wing Reel Relay (NO)
K2 - Left Wing Reel Relay (NO)
K3 - Reel Control Relay (NO)
K4 - Starter Relay (NO)
K5 - Charge Filter Relay (NO)
K6 - Fuel Solenoid Interlock Relay (NC)
K7 - Mow Interlock Relay (NC)
K8 - Neutral Start Relay (NO)
K9 - 4WD Relay (NO)
K10 - Fuel Shut Off Solenoid
K11 - Seat Time Delay Relay
K12 - Crosscut Timer Relay
K13 - Center Mow Solenoid
K14 - Left Wing Mow Solenoid
K15 - Right Wing Mow Solenoid
K16 - Center Backlap Solenoid
K17 - Left Wing Backlap Solenoid
K18 - Right Wing Solenoid
K19 - Right Wing Lift Solenoid
K20 - Center Lift Solenoid
K21 - Left Wing Solenoid
K22 - 4WD Solenoid
K23 - Fan Motor Solenoid
L1 - Left Side Light (Option)
L2 - Left Front Light (Option)
L3 - Right Front Light (Option)
L4 - Right Side Light (Option)
L5 - Engine Oil Light
L6 - Charge Filter Light
L7 - GreenSentry Light
M1 - Starter Motor
R1 - Glow Plugs
R2 - 220 Ohm, 25 Watt Resister
R3 - 75 Ohm, 1 Watt Resistor
Wire Colors
Bk - Black
Bn - Brown
Bu - Blue
DB - Dark Blue
DG - Dark Green
Gn - Green
Gy - Gray
LB - Light Blue
SW1 - Ignition Switch
SW2 - Main Reel Switch
SW3 - Seat Switch
SW4 - Brake Switch
SW5 - Neutral Start Switch
SW6 - Backlap Switch
SW7 - Center Reel Switch
SW8 - Left Wing Reel Switch
SW9 - Right Wing Reel Switch
SW10 - Lift Switch
SW11 - Lower Switch
SW12 - Left Front Arm Switch
SW13 - Right Front Arm Switch
SW14 - 4WD Switch
SW15 - 4WD Reverse Switch
SW16 - Low Charge Pressure Switch
SW17 - Charge Filter Delta Pressure Switch
SW18 - Light Switch
SW19 - Glow Plug Switch
SW20 - Engine Temperature Switch
SW21 - GreenSentry Flow Switch
SW22 - GreenSentry Horn Switch
SW23 - GreenSentry Float Switch
SW24 - Left Wing Arm Switch
SW25 - Right Wing Arm Switch
U1 - Alternator
U2 - Water Temperature Gauge
U3 - Engine Oil Pressure Gauge
U4 - Volt Meter
U5 - Hour Meter
U6 - Fuel Gauge
U7 - Water Temperature Sender
U8 - Engine Oil Pressure Sender
U9 - Fuel Level Sender
U10 - GreenSentry Module
U11 - Hydraulic Oil Temperature Sender
U12 - Horn
Connector Pin Identification
LG - Light Green
Og - Orange
Pk - Pink
Pu - Purple
Rd - Red
Tn - Tan
Wh - White
Ye - Yellow
Body Harness
Engine Harness
1
4
4
1
2
5
5
2
3
6
6
3
Body Harness
Connectors A ~ E
(Viewed from end)
Engine Harness
C
C
B A
A B
Connector F
(Viewed From End)
149
LF-3810
Serial No. 67827 - 1917 ~1989
Serial No. 67828 - 2082 ~2408
68.1 Electrical Schematic
K7
K8
Rd/Og
L2
Ye/Og
Wh/Bn
30
Bn/Ye
87
86
85
F-C
30
SW4
Bk
Wh/Rd
BK
L1
Rd/Og
87A Ye
BK
87
Og/Wh
Bk
SW5
85
86
Rd/Ye
Rd/Og
SW18
LB/Wh
Bk
Bn/Bu
K23
E-4
Ye/Og
LB/Wh
BK
L4
Og/Wh
Og/Wh
Rd/Og
Bn/Rd
BK
L3
SW20
Ye
Og
Rd/Ye
SW6
SW19
R3
Ye/Bk
A-6
U1
B
Bk
Bn/Rd
L
Rd
LB/Bk
A-2
SW21
R1
Og/Bn
LB/Bk
Bn/Rd
Bn/Rd
IG
Ye
Og/Ye
Bn/Rd
E-1
Bn
CB4
E-6
K11
Wh
X
Og/Ye
I
Rd/Ye
Og/Bu
Rd
Rd
CB2
Off - None
On - B+I+A; X+Y Y
Start - B+I+S
Og/Bu
B
D-6
CB1
A
Wh/Ye
SW3
SW1
Og/Gy
Rd
Bn/Wh
S
Og/Bk
CB3
B1
Pu/Og
K4
Pu/Wh
C-6
B S
Pu/Ye
Pu/Wh
Pu/Ye
SW2
30
87
B-6
Bk
LB/Ye
Bn/Ye
85
86
Og/Bk
Wh
K22
K9
M1
SW14
Bn/Ye
87
Pu/Rd
C NO
Gy
Bk
Bn
30
NC
Og/Bk
Bk
Bn
F-B
Bk
Pk/Wh
86
85
F-A
SW15
Gy
Bn/Rd
C-2
U4
K5
SW17
Gy
Bk
30
87
Bk
U6
+
I
G
Bk
-
S
G
Bk
Bn/Rd
Rd/Bk
85
U5
I
86
Bk
Tn
B-2
U9
L6
K6
K10
Wh
P
Rd/Bk 87A
H Rd/Wh
G
Bk
Bn/Rd
Rd/Wh
87
E-3
Bn/Rd
Bn/Rd
30
Bn
Bk
A-4
85
L5
86
SW16
I
DG/Ye
A
I
DB/Ye
S DG
G
Bk
150
A
+ Bn/Rd
-
S DB
G
Bk
E-2
U7
For Schematic Legend See 67.1
U12
U3
U2
C-3
U8
DG/Ye
LF-3810
LB/Wh
LB/Wh
LB/Rd
SW9
LB/Rd
K18
Tn/Bu
Tn/Bu
Bk
D-2
LB/Ye
Og/Wh
Og/Wh
LB/Rd
B-1
Ye
Rd
A-1
SW11
Bk/Wh
Rd/Bu
LB/Rd
K15
K12
Bn
Tn/Rd
Tn/Rd
Bk
D-5
Og/Wh
Wh
LB/Wh
LB/Bk
SW8
K17
Tn/Bk
Tn/Bk
Bk
D-3
LB/Ye
Rd/Gn
C-4
K14
C-1
Tn/Gn
K21
K20
LB/Ye
LB/Wh
LB/Rd
Tn/Ye
SW7
K16
Tn/Wh
SW10
Bk/Wh
Bk
C-5
Og/Wh
Bk/Wh
LB/Ye
Tn/Gn
Tn/Wh
Bk
D-4
LB/Ye
Rd/Pu
K13
Tn/Ye
K19
LB/Ye
Bk/Wh
Tn/Ye
Bk
D-1
Og/Wh
Tn/Ye
A-5
B-4
LB/Ye
K3
LB/Ye
Rd/Pu
30
LB/Ye
Og/Gn
SW12
87
Og/Rd
K2
Bk
86
SW13
85
Rd/Pu
B-3
Rd/Gn
30
Wh/Rd
Rd/Pu
Wh/Rd
Bk
86
E-5
SW24
87
85
K1
Rd/Pu
U10
1
2
3
4
30
5
6
7
SW25
LB/Bk
Bn/Rd
Wh/Bk
Bk
86
B-5
85
Bn/Rd
Bn/Rd
L7
DB/Rd
SW23
DB/Rd
SW22
F
D1
DG/Ye
Wh/Bk
Rd/Pu
Rd/Bu
87
R2
DG/Wh
LB/Og
A-3
DG/Wh
U11
Bk
LG/Og
DG/Og
C
R
For Schematic Legend See 67.1
151
LF-3810
Serial No. 67827 - 1989 and Up
Serial No. 67828 - 2408 and Up
69.1 Electrical Schematic
K7
Rd/Og
BK
L2
Wh/Bn
87A Ye
Wh/Bn
Bn/Ye
F-2
Ye/Og
30
F-3
SW5
BK
L1
Rd/Og
Bn/Ye
87
Og/Wh
Bk
K23
Rd/Ye
85
Bn/Rd
SW20
Bn/Bu
86
Bk
LB/Wh
LB/Wh
Rd/Og
Ye/Og
SW18
SW6
BK
L4
D2
Rd/Og
Wh/Bn
BK
L3
Wh/Bn
Ye
SW4
Wh/Bn
Og
Rd/Ye
SW19
BK
L8
Og/Bn
R3
Ye/Bk
A-6
LB/Bk
Bn/Rd
Bk
Bn/Rd
L
U1
B
LB/Bk
A-2
SW21
R1
Rd
Og/Wh
Og/Wh
Wh/Bn
Bn/Rd
IG
E-1
K11
Bn
CB4
E-6
Ye
Og/Ye
Bn/Rd
Wh
X
Og/Ye
I
Rd/Ye
Og/Bu
Rd
Rd
CB2
Off - None
On - B+I+A; X+Y Y
Start - B+I+S
Og/Bu
B
D-6
CB1
A
Wh/Ye
SW3
SW1
Og/Gy
Rd
Bn/Wh
S
Og/Bk
CB3
B1
Pu/Og
K4
Pu/Wh
C-6
B S
Pu/Ye
Pu/Wh
Pu/Ye
SW2
30
87
B-6
Bk
LB/Ye
Bn/Ye
85
86
Og/Bk
Wh
K22
K9
M1
SW14
87
Pu/Rd
Bn/Ye
C NO
Gy
Bk
Bn
30
NC
Og/Bk
Bk
Bn
F-1
Bk
Pk/Wh
86
85
F-4
SW15
Gy
Bn/Rd
C-2
U4
K5
SW17
Gy
Bk
30
87
Bk
86
K10
P
I
G
Bk
-
S
G
Bk
Bk
Bn/Rd
Rd/Wh
87
E-3
U9
A-4
Bn/Rd
30
85
I
L5
86
DB/Ye
A
I
DG/Ye
A
C-3
S DG
G
Bk
U2
SW16
Bn/Rd
U11
Ye
Bn
Bk
U12
S DG
G
Bk
E-2
C-3
DB
U7
152
B-2
67827 - 1989 ~ 1999
67828 - 2408 ~ 2434
Rd/Bk 87A
H Rd/Wh
For Schematic Legend See 70.1
Tn
L6
K6
Wh
U6
+
Bn/Rd
Rd/Bk
85
U5
I
SW26
67827 - 2000 and Up
67828 - 2435 and Up
U3
+ Bn/Rd
-
DG/Ye
LF-3810
LB/Wh
LB/Wh
LB/Rd
SW9
LB/Rd
K18
Tn/Bu
Tn/Bu
Bk
D-2
LB/Ye
Og/Wh
Og/Wh
LB/Rd
B-1
Ye
Rd
A-1
SW11
Bk/Wh
Rd/Bu
LB/Rd
K15
K12
Bn
Tn/Rd
Tn/Rd
Bk
D-5
Og/Wh
Wh
LB/Wh
LB/Bk
SW8
K17
Tn/Bk
Tn/Bk
Bk
D-3
LB/Ye
Rd/Gn
C-4
K14
C-1
Tn/Gn
K21
K20
LB/Ye
LB/Wh
LB/Rd
Tn/Ye
SW7
K16
Tn/Wh
SW10
Bk/Wh
Bk
C-5
Og/Wh
Bk/Wh
LB/Ye
Tn/Gn
Tn/Wh
Bk
D-4
LB/Ye
Rd/Pu
K13
Tn/Ye
K19
Bk/Wh
LB/Ye
Tn/Ye
Bk
D-1
Og/Wh
Tn/Ye
A-5
B-4
LB/Ye
K3
LB/Ye
Rd/Pu
30
Og/Gn
LB/Ye
SW12
87
Og/Rd
K2
Bk
86
SW13
85
Rd/Pu
B-3
Rd/Gn
30
Rd/Pu
Bk
86
E-5
SW24
87
Wh/Rd
Wh/Rd
85
K1
Rd/Pu
U10
1
2
3
4
30
5
6
7
SW25
LB/Bk
Bn/Rd
Wh/Bk
Bk
86
B-5
85
Bn/Rd
Bn/Rd
L7
DB/Rd
SW23
DB/Rd
SW22
F
D1
DG/Ye
Wh/Bk
Rd/Pu
Rd/Bu
87
R2
DG/Wh
LB/Og
A-3
DG/Wh
U8
Bk
LG/Og
DG/Og
C
R
For Schematic Legend See 70.1
153
LF-3810
Serial No. 67827 - 1989 and Up
Serial No. 67828 - 2408 and Up
70.1 Electrical Schematic Legend
Component Abbreviations
B1 Battery
CB1 - 50 Amp Circuit Breaker
CB2 - 50 Amp Circuit Breaker
CB3 - 30 Amp Circuit Breaker
CB4 - 10 Amp Circuit Breaker
D1 - GreenSentry Diode Connector
D2 - Brake Light Diode
K1 - Right Wing Reel Relay (NO)
K2 - Left Wing Reel Relay (NO)
K3 - Reel Control Relay (NO)
K4 - Starter Relay (NO)
K5 - Charge Filter Relay (NO)
K6 - Fuel Solenoid Interlock Relay (NC)
K7 - Mow Interlock Relay (NC)
K9 - 4WD Relay (NO)
K10 - Fuel Shut Off Solenoid
K11 - Seat Time Delay Relay
K12 - Crosscut Timer Relay
K13 - Center Mow Solenoid
K14 - Left Wing Mow Solenoid
K15 - Right Wing Mow Solenoid
K16 - Center Backlap Solenoid
K17 - Left Wing Backlap Solenoid
K18 - Right Wing Solenoid
K19 - Right Wing Lift Solenoid
K20 - Center Lift Solenoid
K21 - Left Wing Solenoid
K22 - 4WD Solenoid
K23 - Fan Motor Solenoid
L1 - Left Side Light (Option)
L2 - Left Front Light (Option)
L3 - Right Front Light (Option)
L4 - Right Side Light (Option)
L5 - Engine Oil Light
L6 - Charge Filter Light
L7 - GreenSentry Light
L8 - Brake Light
M1 - Starter Motor
R1 - Glow Plugs
R2 - 220 Ohm, 25 Watt Resister
Wire Colors
Bk - Black
Bn - Brown
Bu - Blue
DB - Dark Blue
DG - Dark Green
Gn - Green
Gy - Gray
LB - Light Blue
R3 - 75 Ohm, 1 Watt Resistor
SW1 - Ignition Switch
SW2 - Main Reel Switch
SW3 - Seat Switch
SW4 - Brake Switch
SW5 - Neutral Start Switch
SW6 - Backlap Switch
SW7 - Center Reel Switch
SW8 - Left Wing Reel Switch
SW9 - Right Wing Reel Switch
SW10 - Lift Switch
SW11 - Lower Switch
SW12 - Left Front Arm Switch
SW13 - Right Front Arm Switch
SW14 - 4WD Switch
SW15 - 4WD Reverse Switch
SW16 - Low Charge Pressure Switch
SW17 - Charge Filter Delta Pressure Switch
SW18 - Light Switch
SW19 - Glow Plug Switch
SW20 - Engine Temperature Switch
SW21 - GreenSentry Flow Switch
SW22 - GreenSentry Horn Switch
SW23 - GreenSentry Float Switch
SW24 - Left Wing Arm Switch
SW25 - Right Wing Arm Switch
SW26 - Engine Oil Pressure Switch ▲
U1 - Alternator
U2 - Water Temperature Gauge
U3 - Horn
● Serial No 67827 - 1989 ~ 1999
U4 - Volt Meter
● Serial No 67828 - 2408 ~ 2434
▲ Serial No 67827 - 2000 and Up
U5 - Hour Meter
▲ Serial No 67828 - 2435 and Up
U6 - Fuel Gauge
U7 - Water Temperature Sender
U8 - Hydraulic Oil Temperature Sender
U9 - Fuel Level Sender
U10 - GreenSentry Module
U11 - Engine Oil Pressure Gauge ●
U12 - Engine Oil Pressure Sender ●
Connector Pin Identification
LG - Light Green
Og - Orange
Pk - Pink
Pu - Purple
Rd - Red
Tn - Tan
Wh - White
Ye - Yellow
Body Harness
Engine Harness
1
4
4
1
2
5
5
2
3
6
6
Connectors A ~ E
(Viewed from end)
154
3
Body Harness
Engine Harness
4
1
1
4
3
2
2
3
Connector F
(Viewed From End)
SOFT
SHIFT
VALVE
FRONT
MOTOR
VALVE
REEL
DIAG
REEL
DIAG
STRG
DIAG
RH FRONT
CENTER
FAN
MOTOR
STEERING
UNIT
RIGHT MOTOR
VALVE
BACKLAP
VALVE
100 MESH
SCREEN
LEFT MOTOR
VALVE
LH FRONT
BACK-LAP
VALVE
REEL PUMP
OIL
COOLER
RETURN
FILTER
TRACTION PUMP
CHARGE
RELIET
TOW
VALVE
LH FRONT
.040
.040
CENTER
.0595
.0595
.040
LIFT VALVE
2WD
DIAG
FWD
AD
FWD
DIAG
.040
.040
1
10 MICRON
CHARGE
FILTER
REAR WHEEL MOTORS
CHARGE
DIAG
CD
RH FRONT
.0595
RH WING
A
2
BD
.0595
REV
DIAG
4WD
T
B
71.1 Hydraulic Schematic
MANUAL WING LOWERING VALVE
.0595
LH WING
FRONT
WHEEL
MOTOR
REV
2WD
DIAG
4WD
VALVE
LF-3810
Serial No. 67827 All
155
LF-3810
Serial No. All
72.1 O-Ring Chart
W
X
W-X
O-Ring Face
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
Y
X
W-X-Y
W
O-Ring Face
Seal Size
X
Y
O-Ring Not
O-Ring Face Needed
Seal Size
W-X-Y
O-Ring Face
Seal Size
O-Ring Not
O-Ring Face Needed
Seal Size
W
X
X
O-Ring Boss
Dash Size
W
W-X-Y
O-Ring Face
Seal Size
O-Ring Boss
Dash Size
O-Ring Face
Seal Size
W-X
O-Ring Boss
Dash Size
W
X
Y
W-X
W
O-Ring Boss
Dash Size
W
X
X
X
W
W
W-X
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
X
W
O-Ring Face
Seal Size
Y
O-Ring Face
Seal Size
O-Ring Face
Seal Size
W
X
O-Ring Face
Seal Size
X
W
W-X
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
Seal Size
W
X
W-X
W-X-Y
O-Ring Face
O-Ring Boss Seal Size
Dash Size
O-Ring Face
Seal Size
X
O-Ring Face
Seal Size
W
W-X
W
O-Ring Face
Seal Size
W-X
O-Ring Face
Seal Size
Y
O-Ring Face
Seal Size
W-X-Y
O-Ring Face
O-Ring Face Seal Size
Seal Size
X
X
W-X-Y-Z
W
Y
Z
156
O-Ring Face
O-Ring Face Seal Size
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
O-Ring Face
Seal Size
W
O-Ring Face
Seal Size
O-Ring Not
Needed
LF-3810
Adapter Part
Number.
Dash
Size
339974
339979
339985
339989
339990
339993
339994
339996
339998
339999
340007
340022
340057
340070
340090
340143
4-6
6-6
8-10
10-10
10-12
12-10
12-12
12-16
16-12
16-16
6-4
4-4
4-6
10-10
24-24
6-6-6
340241
10-10
340263
6-6-6
340274
8-10-8
340339 16-16-16
Adapter Type
(W) O-Ring
(X) O-Ring
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
Straight Adapter
45° Adapter
90° Adapter
90° Adapter
90° Adapter
Swivel Branch Tee
Union Bulkhead
Adapter
Straight Thread Run
Tee
Straight Thread Run
Tee
Union Tee
339908
339909
339910
339911
339911
339912
339912
339912
339913
339913
339906
339908
339908
339911
339915
339909
339897
339897
339899
339899
339900
339899
339900
339901
339900
339901
339896
339896
339897
339899
339903
339909
339911
339911
339909
339897
339910
339899
339913
339913
SAE Boss O-Rings
(Y) O-Ring
(Z) O-Ring
ORS Face Seal O-Rings
Dash Size
Thread Size
O-Ring
Tube Size
Thread Size
O-Ring
2
3
4
5
6
8
10
12
14
16
20
24
32
5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
3/4-16
7/8-14
1 1/16-12
1 3/16-12
1 5/16-12
1 5/8-12
1 7/8-12
2 1/2-12
459290
459291
339896
459293
339897
339898
339899
339900
459296
339901
339902
339903
339904
4
6
8
10
12
16
20
24
9/16-18
11/16-16
13/16-16
1-14
1 3/16-12
1 7/16-12
1 11/16-12
2-12
339908
339909
339910
339911
339912
339913
339914
339915
> Change from previous revision
157
Fluids and Compounds
Hydraulic Fluid*
5001405
5001404
2500548
2500546
503409
503407
Two 2-1/2 Gallon Container of ISO VG68 Oil
One 5 Gallon Pail of ISO VG68 Oil
Two 2-1/2 Gallon Container of 10W30 Oil
One 5 Gallon Pail of 10W30 Oil
Two 2-1/2 Gallon Container of ATF Fluid
One 5 Gallon Pail of ATF Fluid
2-Cycle Oil
554600
Twenty Four 16 Ounce Plastic Container
554599
Twenty Four 8 Ounce Plastic Container
Grease
5000067
One 5 Gallon Pail OO-Grease
5000068
Twenty Four 8 Ounce Tube OO-Grease
Paint
5003469
554598
2500789
546409
16 Ounce Gray Aerosol
Six 12 Ounce Orange Aerosol
Twelve 1 Quart Can Orange
Two 1 Gallon Can Orange
Lapping Compound
5002488
5002490
5002489
5002491
One 10 Pound Pail of 80 Grit
One 25 Pound Pail of 80 Grit
One 10 Pound Pail of 120 Grit
One 25 Pound Pail of 120 Grit
Specialty Compound
365422
5001581
5.3 Ounce Tube of Electrical Insulating Gel
14 Ounce Can of Lubriplate Multi Lube A
Biodegradable Hydraulic Fluid*
5003102
5003103
5003105
5003104
5003106
One 55 Gallon Drum TTCSP Greens Care 68
One 5 Gallon Pail TTCSP Greens Care 68
One 55 Gallon Drum TTCSP Greens Care 46
One 5 Gallon Pail TTCSP Greens Care 46
Twenty Four 14 Ounce Tube Greens Care Grease
O-Ring Kit
5002452
5002453
5002454
SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)
Common O-Ring Kit
O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)
Fuel Cans
554948
554948
One 2.5 Gallon Plastic
One 5 Gallon Plastic
Right Start Kit for New Machines
See your local TTCSP Dealer
On-Time Maintenance Kit
See your local TTCSP Dealer
* Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine. Textron Turf Care And
Specialty Products offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See
your local TTCSP Dealer for a copy.
INDEX
1000011 ...................... 87
1000012 ...................... 41
1000144 .................... 107
1000145 .................... 107
1000149 .................... 103
1000153 ...................... 39
1000154 ...................... 39
1000155 .................... 103
1000156 .................... 103
1000157 .................... 103
1000186 .................... 107
1000187 .................... 107
1000189 .................... 101
1000190 .................... 101
1000194 .................... 101
1000196 .................... 107
1000197 .................... 107
1000198 .................... 107
1000199 .................... 107
10002290 .................. 123
1000239 .................... 103
1000348 ...................... 47
1000443 .................... 109
1000472 ...................... 87
1000649 ...................... 57
1000986 .................... 115
1000987 .................... 105
1001178 ...................... 87
1001188 ...................... 97
1001189 ...................... 97
1001658 .................... 117
1001757 ...................... 57
1002005 ...................... 95
1002006 ...................... 91
1002031 ................ 61, 63
1002032 ................ 61, 63
1002033 ................ 75, 77
1002290 .................... 125
1002401 ...................... 55
1002402 ...................... 55
1002403 ...................... 55
1002430 ...................... 83
1002466 ...................... 57
1003638 ................ 61, 63
1004256 ...................... 84
1004601 ...................... 87
1004612 ...................... 83
1004649 ...................... 98
116276 ........................ 71
117139 .................. 61, 63
117140 ........................ 87
117147 ........................ 85
117148 .................. 65, 67
117149 ........................ 55
117150 ........................ 55
117158 ........................ 59
117206 ...................... 101
123097 .............. 123, 125
123111 ........................ 91
123116 ........................ 53
123117 ........................ 53
123120 .................. 65, 67
123125 ........................ 95
123138 ........................ 39
123148 ...................... 105
123154 ...................... 105
123155 .................. 75, 77
123157 ...................... 109
123158 ...................... 109
123159 ...................... 109
123161 ...................... 103
123164 ...................... 103
123165 ...................... 103
123166 ...................... 103
123170 ........................ 41
123181 ........................ 41
123182 ........................ 41
129902 ........................ 71
132099 ........................ 87
132139 ...................... 114
132639 ...................... 119
132641 ...................... 121
132647 ........................ 79
132670 ........................ 61
132671 ........................ 61
132679 ........................ 83
132680 ...................... 119
132689 ........................ 53
132693 ........................ 53
132694 ........................ 73
132695 ........................ 51
132697 .................. 65, 67
132699 .................. 65, 67
132704 ........................ 91
132710 ...................... 103
132713 ........................ 39
132714 ........................ 39
132716 ...................... 114
132717 ...................... 114
132721 ...................... 101
132723 ...................... 113
132724 ...................... 113
132725 ...................... 113
132726 ...................... 113
132727 ...................... 109
132728 ...................... 109
132729 ...................... 101
132730 ...................... 101
132732 ...................... 105
132733 ...................... 105
132734 ...................... 105
132735 ...................... 115
132736 ...................... 115
132737 ...................... 115
132739 ...................... 105
132740 ...................... 103
132741 ...................... 113
132742 ...................... 101
132743 ...................... 105
132744 ...................... 111
132745 ...................... 111
132746 ...................... 111
132754 ...................... 105
132755 ...................... 105
132756 ...................... 105
132757 ...................... 105
132758 ...................... 105
132759 ...................... 110
132760 ...................... 110
132761 ...................... 101
132762 ...................... 101
132765 ...................... 111
132768 ...................... 110
132769 ...................... 103
132770 ...................... 103
132771 ...................... 103
132772 ...................... 103
132789 ...................... 113
132790 ........................ 71
132791 ...................... 110
132792 ........................ 39
132863 ...................... 115
132874 ...................... 119
132875 ...................... 120
153234 ..................61, 63
154962 ...................... 101
158568 ...................... 117
162561 ...................... 103
162721 ........................ 47
162723 ........................ 47
163583 ........................ 45
164081 ........................ 65
164082 ..................65, 67
164087 ........................ 93
164088 ........................ 97
164089 ..................95, 97
164090 ........................ 93
164091 ........................ 93
164092 ........................ 97
164093 ........................ 97
164096 ........................ 57
164097 ........................ 57
164100 ........................ 41
164101 ........................ 39
164102 ........................ 51
164106 ........................ 83
164110 ........................ 41
164162 ...................... 117
164185 ........................ 51
164194 ........................ 47
2000012 ...................... 63
2000057 ...................... 63
207473 ...................... 127
207474 ...................... 127
207495 ........................ 57
220321 ...................... 123
220322 ...................... 125
220323 ........................ 83
220324 ........................ 85
2500175 ...................... 87
2809834 ...................... 41
2809835 ...................... 41
2810254 ...................... 83
2810302 ...................... 81
2810346 ...................... 81
2810403 ...................... 81
2810404 ...................... 81
2810405 ...................... 81
2811262 ...................... 81
2811263 ...................... 81
2811264 ...................... 81
2811364 ................65, 67
2811365 ................65, 67
2811547 ................65, 67
2811856 ...................... 91
2812075 .................... 101
3000038 ...................... 87
3000039 ...................... 87
3000042 ...................... 87
3000049 ...................... 73
3000050 ...................... 73
3000142 ...................... 73
3000313 .................... 119
3000338 ...................... 73
3000367 ...................... 49
3000470 .................... 107
3000472 .................... 101
3000475 ...................... 63
3000476 ...................... 63
3000647 ...................... 99
3000716 ...................... 87
3000717 ...................... 84
3000744 ...................... 84
3000745 ...................... 68
3000870 ...................... 59
3000915 .................... 117
3000953 .................... 109
3000972 ...................... 85
3000983 ............117, 119
3001025 .................... 101
3001039 ...................... 85
3001043 ...................... 83
3001089 ...................... 85
3001152 ............117, 119
159
INDEX
3001275.......................99
3001276.......................99
3001277.......................99
3001278.......................99
3001279.......................99
3001296.....................101
3001307.......................49
3001328.................43, 45
3001329.....................117
3001330.....................117
3001372.................47, 49
3001374.......................47
3001375.......................47
3001531.......................59
3001751.......................68
3001985.....................105
3002051.................33, 35
3002054.................33, 35
3002057.................33, 35
3002124.......................75
3002345.................33, 35
3002346.................33, 35
3002347.................33, 35
3002375.................33, 35
3002379.............123, 125
3002380.................33, 35
3002381.................33, 35
3002405.......................49
3002464.......................43
3002466.......................43
3002567.....................105
3002928.......................43
3003389.....................119
3003415.............120, 121
3003463.......................43
3003517.....................119
3003611.....................119
3003928.......................45
3004189.....................119
3004370.....................119
3004691.......................85
3004882.............120, 121
3004949.....................127
3004950.....................127
3005134.......................84
3005156.............120, 121
3005157.......................55
3005222.......................59
3005264.....................127
3005265.....................127
3005292.......................85
3005577.................93, 95
3005676.......................97
3005890.....................117
3006122.....................107
3006186.......................71
160
3006476.....................101
3006988.......................45
3007129................ 33, 35
3007295.......................69
3007505................ 33, 35
3007514................ 33, 35
3007633.....................119
3007948................ 33, 35
3008044................ 33, 35
3008046................ 33, 35
3008047................ 33, 35
3008303.......................87
3008327................ 33, 35
3008359............ 123, 125
3008360............ 123, 125
3008479.....................107
3008961.......................97
3008962.......................93
3008963.......................95
3009245.......................84
3009728.....................107
3009995.......................45
3010702.......................84
303990.........................59
306828.......................119
307707.............. 123, 125
319914.......................101
325690.........................95
326112.......... 75, 77, 101
326114.........................79
326731.........................51
337255.........................79
338547.........................59
338558.........................49
338585.......................119
338601.........................49
338647.............. 120, 121
339903.......................101
339908.......................103
339909.............. 103, 142
339910................ 81, 103
339912.......................101
339913.......................105
339960.......................113
339961.......................109
339962................ 81, 113
339963.......................107
339972.......................105
339974..... 105, 113, 114,
115
339979 81, 105, 109, 110
339980.............. 105, 111
339984 81, 101, 110, 115
339985...... 113, 114, 115
339989.......................107
339993.......................103
339994 ...................... 105
339999 ...................... 101
340003 ...................... 109
340026 ...................... 105
340030 ...................... 115
340055 .............. 101, 107
340057 .............. 101, 107
340061 .............. 103, 109
340066 ...... 105, 110, 113
340067 ...................... 103
340070 ...................... 107
340072 ...................... 103
340074 ...................... 101
340076 ...................... 105
340077 ...................... 101
340078 .............. 110, 111
340081 .............. 110, 111
340082 ...................... 101
340096 ...................... 103
340103 .............. 101, 103
340104 ...................... 105
340118 ...................... 101
340120 ...................... 101
340167 ...................... 109
340168 ...................... 113
340217 ...................... 107
340241 ...................... 107
340270 ...................... 103
340271 ...................... 103
340317 ...................... 105
340320 ...................... 105
340375 .............. 109, 111
340376 ...................... 110
340486 ........................ 57
340487 ........................ 71
340491 .................. 61, 63
340510 ...................... 114
340511 ...................... 117
340521 ...................... 101
340522 ........................ 97
340523 ........................ 95
340524 ........................ 69
340546 ........................ 59
340547 ........................ 53
340549 ........................ 71
340551 ........................ 73
340552 ........................ 39
340553 ........................ 39
340554 ........................ 71
340557 ........................ 53
340559 ........................ 57
340564 .................. 65, 67
340565 .................. 65, 67
340566 ........................ 93
340567 ........................ 93
340574 ........................ 97
340575 ........................ 95
340583 ........................ 87
340585 ........................ 85
340587 ........................ 41
340592 ........................ 39
340593 .................. 75, 77
340594 .................. 75, 77
340595 .................. 75, 77
340603 ........................ 57
340605 ........................ 68
340606 ........................ 59
340623 .................. 33, 35
340633 ........................ 71
340641 ........................ 41
340710 ........................ 85
340712 ........................ 83
342675 ........................ 69
344716 .................. 65, 67
345510 ........................ 85
347935 ...................... 126
347985 ........................ 95
348856 ........................ 84
350532 ...................... 114
351003 ...................... 117
351485 ........................ 85
351634 ........................ 53
351956 ........................ 51
353914 .................. 57, 63
353954 ...................... 101
353962 ........................ 53
354081 ........................ 88
354807 ........................ 61
355174 ........................ 73
358794 ...................... 117
358968 ........................ 47
358971 ........................ 73
359611 ........................ 99
359615 .................. 75, 77
359927 .................. 65, 67
360111 ............57, 61, 63
360343 ........................ 57
360422 .................. 75, 77
360460 ............59, 93, 97
360462 ........................ 53
360651 ........................ 99
360680 ...................... 117
360885 ........................ 51
360970 ........................ 83
361001 ........................ 83
361005 ........................ 83
361108 ........................ 53
361406 ........................ 47
361439 ........................ 55
361451 ........................ 63
361647 .................. 61, 63
361648 .................. 61, 63
INDEX
361723 ........................ 41
361748 ........................ 79
361854 .................. 33, 35
361877 .................. 33, 35
361947 .................. 33, 35
362263 ........................ 73
362469 .................. 65, 67
362539 ........................ 87
363030 ...... 103, 105, 107
363047 ........................ 55
363485 .................. 83, 91
363562 .................. 61, 63
363961 ........................ 47
363962 ........................ 47
364143 ........................ 55
364147 ...................... 119
364151 ...................... 119
364154 ........................ 53
364221 ...................... 109
364235 ........................ 53
364248 ............ 93, 95, 97
364392 ........................ 57
364441 .............. 125, 126
364501 .................. 75, 77
364582 ........................ 87
364774 ........................ 49
364902 ........................ 84
364945 .............. 103, 105
365001 ........................ 95
365020 ........................ 49
365339 .................. 33, 35
365398 .................. 75, 77
365466 ...................... 107
365566 .................. 75, 77
365674 ........................ 73
365818 .................. 65, 67
365943 ........................ 47
365959 ...................... 101
365963 ........................ 49
365995 ...................... 119
366133 ........................ 55
366424 .................. 79, 98
366526 ........................ 79
366653 .............. 123, 125
366670 .................. 65, 67
366672 ........................ 99
366751 ............ 47, 65, 67
366753 ........................ 99
366759 ........................ 49
366785 .................. 61, 63
366789 .................. 61, 63
366790 .................. 61, 63
366825 ...................... 117
366826 ...................... 119
366827 .............. 123, 125
366836 .............. 123, 125
366837 .............. 123, 125
366841 ...................... 119
366870 ............ 93, 95, 97
366871 ........................ 59
366875 ........................ 97
366877 ........................ 39
366878 ........................ 39
366879 .................. 83, 87
366883 ........................ 39
366884 .................. 83, 91
366919 ........................ 39
366930 ............ 93, 95, 97
366931 ........................ 69
366932 ........................ 47
366934 ........................ 53
366935 ...................... 101
366936 ........................ 69
366942 ........................ 53
366943 ........................ 71
366944 ........................ 71
366948 ........................ 73
366949 ........................ 39
366950 ........................ 39
366951 ........................ 39
366952 ........................ 39
366956 ........................ 69
366960 ........................ 51
366961 ........................ 59
366962 ........................ 59
366963 ........................ 53
366964 ........................ 59
366965 ........................ 71
366966 ........................ 73
366974 ...................... 126
366975 ...................... 126
366976 ...................... 126
366978 .......... 65, 67, 126
366984 .................. 65, 67
366985 .................. 65, 67
366989 ............ 55, 93, 97
367001 ........................ 97
367024 ........................ 97
367028 ............ 41, 57, 83
367029 .............. 120, 121
367031 ........................ 83
367037 ........................ 55
367061 ........................ 39
367063 ........................ 41
367064 ........................ 41
367067 ........................ 41
367068 ........................ 41
367072 .................. 75, 77
367073 .................. 75, 77
367080 .................. 84, 87
367087 ........................ 55
367090 .................. 75, 77
367092 ........................ 99
367093 ...................... 113
367096 ........................ 59
367109 ...................... 101
367111 ........................ 55
367112 ........................ 55
367118 ........................ 87
367120 ...................... 101
367122 ........................ 99
367123 ........................ 99
367126 ...................... 113
367127 ........................ 59
367130 ...................... 101
367131 ........................ 79
367149 ..................93, 97
367175 ........................ 73
367186 ......101, 103, 113
367224 ........................ 83
367244 ...................... 105
367320 ........................ 99
367350 ........................ 63
367458 ............75, 77, 84
367540 ........................ 83
390859 ........................ 63
391076 ........................ 41
391095 ........................ 69
391098 ........................ 57
391101 ..................65, 67
391106 ..................75, 77
391107 ........................ 51
391109 ........................ 68
391119 ........................ 71
391120 ........................ 71
391122 ..................75, 77
395380 ........................ 87
395384 ........................ 59
395385 ........................ 59
395389 ..................75, 77
395390 ..................75, 77
400106 ........................ 68
4103920 ....113, 114, 115
4104660 ..........33, 35, 47
4106321 ...................... 83
4106322 ...................... 98
4106900 ...................... 59
4111761 ...................... 79
4112329 ...................... 67
4113878 ...................... 98
4113879 ...................... 83
446130 ........................ 68
453023 ........................ 68
5000006 ...................... 55
5000011 ...................... 69
5000014 ...................... 41
5000015 ...................... 97
5000016 ...................... 97
5000018 ...................... 93
5000019 ...................... 93
5000026 ...................... 83
5000039 ...................... 47
5000040 .................... 117
5000041 .................... 117
5000048 .................... 107
5000049 .................... 107
5000082 ...................... 39
5000318 .................... 137
5000319 .................... 142
5000395 .................... 117
5000396 .................... 117
5000434 .................... 129
5000465 ...................... 59
5000466 ...................... 59
5000933 ...................... 93
5000934 ...................... 93
5001122 .................... 117
5001355 .................... 142
5001356 .................... 142
5001357 .................... 142
5001358 .................... 142
5001595 .................... 145
5001606 .................... 119
5002093 ...................... 59
5002110 .................... 137
5002111 .................... 137
5002150 ...................... 95
5002161 .................... 117
5002492 .................... 141
5002493 .................... 141
5002494 .................... 141
5002495 .................... 141
5002496 .................... 141
5002497 .................... 141
5002498 .................... 141
5002501 .................... 141
5002502 .................... 141
5002620 ...................... 45
5002713 ...................... 71
5002909 ...................... 57
5002910 ...................... 61
5003083 .................... 117
5003084 .................... 117
5003460 ...................... 51
5003463 .................... 107
5003490 ...................... 47
5003578 ... 101, 107, 142
5003579 .................... 107
5003580 .................... 107
5003658 ......... 61, 63, 95
5003664 ................93, 97
500465 ........................ 43
500534 ..............120, 121
500596 ....... 61, 117, 119
161
INDEX
502517.......................143
503242.........................71
503295.......................143
503296.......................143
503308.........................57
503309.........................57
503387.......................129
503398.......................129
503634.......................117
503635.......................117
503654.......................117
503683.........................68
545233.........................57
545234.........................57
545237.........................57
545275.........................57
545692.........................61
549441.......................143
549443.......................143
549593.........................71
551105.......................129
551106.......................129
551651.........................68
553020.........................83
553914.........................73
554255.........................91
554329.........................61
554390.........................45
554579.......................143
554635.......................137
554712.........................45
554714.........................45
554715.........................45
554716.........................45
554717.........................45
554718.........................45
554719.........................45
554720.........................45
554723.......................127
554737.........................43
554738.........................43
554739.........................43
554740.........................43
554745.........................71
554748.........................79
554751.........................73
554752.........................79
554854.......................129
554855.......................129
554856.......................129
554857.......................129
554892.........................91
554988.........................51
555405.........................91
555406.........................91
555501.........................81
162
555645.........................91
555646.........................91
555647.........................91
555648.........................91
555693.........................83
555694.......................129
555825.......................139
555826.......................139
555892.........................43
556417.........................91
556418.........................91
556419.........................91
556847.......................107
556849.......................107
557369.........................73
557370.........................73
557425.......................133
557426.......................133
557430.......................133
557434.......................133
557435.......................133
557436.......................133
557437.......................133
557438.......................133
557439.......................133
557441.......................133
557442.......................133
557444.......................133
557445.......................133
557446.......................133
557448.......................133
557449.......................133
557450.......................133
557451.......................133
557452.......................133
557453.......................133
557454.......................133
557620.........................93
557621.................. 61, 63
557623.......................137
557624.......................137
557629.......................137
557630.......................137
557631.......................137
557632.......................137
557633.......................137
557634.......................137
557636.......................137
557637................ 73, 137
557638.......................137
557639.......................137
557640.......................137
557641.......................137
557642.......................137
557650.......................137
557651.......................137
557658 ...................... 133
557660 ...................... 133
557663 ...................... 133
557665 ...................... 133
557666 ...................... 133
557673 ...................... 133
557675 ...................... 133
557676 ...................... 133
557688 ...................... 142
557689 ...................... 142
557691 ...................... 142
557692 ...................... 142
557693 ...................... 142
557694 ...................... 142
557697 ...................... 145
557701 ...................... 145
557702 ...................... 145
557706 ...................... 145
557707 ...................... 145
557711 ...................... 145
557714 ...................... 145
557715 ...................... 145
557716 ...................... 145
557720 ...................... 145
557721 ...................... 145
557722 ...................... 145
557723 ...................... 145
557724 ...................... 145
557728 ...................... 145
557732 ...................... 129
557733 ...................... 129
557734 ...................... 129
557735 ...................... 129
557736 ...................... 129
557737 ...................... 129
557742 ...................... 131
557743 ...................... 131
557752 .............. 131, 141
557753 ...................... 131
557754 ...................... 131
557755 ...................... 131
557758 ...................... 101
557761 ........................ 47
557766 .................. 93, 97
557767 ........................ 95
557771 ........................ 57
557772 ........................ 91
557778 ...................... 141
557780 ...................... 141
557781 ...................... 141
557784 ...................... 141
557785 ...................... 141
557786 ...................... 141
557793 ...................... 139
557794 ...................... 139
557795 ...................... 139
557797 ...................... 139
557798 ...................... 139
557800 ...................... 139
557801 ...................... 139
557803 ...................... 139
557804 ...................... 139
557805 ...................... 139
557806 ...................... 139
557807 ...................... 139
557808 ...................... 139
557809 ...................... 139
557810 ...................... 139
557811 ...................... 139
557812 ...................... 139
557981 ........................ 83
557982 ........................ 59
557983 ........................ 73
557984 ........................ 73
557985 ........................ 75
558012 ........................ 59
558018 ........................ 98
558019 ........................ 83
558020 ........................ 51
558021 ........................ 51
558063 ...................... 137
558064 ...................... 137
558066 ...................... 137
558195 ........................ 47
590259 ...................... 143
590260 ...................... 143
66156 .......................... 43
66170 .......................... 45
66172 .......................... 45
67762 .......................... 59
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