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Download Upright Service Manual - Pro
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Upright Service Manual Table of Contents ATTENTION Before servicing any part or proceeding with any repair procedure on any ProTeam vacuum, ALWAYS disconnect the vacuum from power source. BAG COVER Index ...................................................................................................... 2 Disassembly ............................................................................................ 3 BAG HOUSING Index ...................................................................................................... Disassembly ............................................................................................ Bag Lockout Switch Replacement ........................................................... Hose Cap Collar Repair ........................................................................... Quick Release Clip Replacement ............................................................. Bag Housing to Motor Housing Assembly............................................... 4 5 6 7 8 9 MOTOR HOUSING Index .................................................................................................... 10 Disassembly ..................................................................................... 11-14 Wand Guide ......................................................................................... 15 ELECTRICAL Wire Harness Replacement .............................................................. 16-23 MOTOR Carbon Brushes .................................................................................... 24 POWER NOZZLE Index .................................................................................................... Assembly .............................................................................................. Power Nozzle to Body Assembly ........................................................... Hose Sleeve Replacement ..................................................................... Pivot Bearing Replacement/Wheel Replacement ................................... Detent Spring Replacement .................................................................. 25 26 27 28 29 30 HOSE AND POWER CORD Index .................................................................................................... 31 HANDLE Index .................................................................................................... 32 Assembly ......................................................................................... 33-35 Handle/New Power Cord & Strain Relief Replacement .................... 36-37 Handle and Power Cord Installation ..................................................... 38 Impact Bumper Installation ................................................................... 39 FINAL VACUUM Assembly .............................................................................................. 40 View Upright Vacuum Wiring Schematic at www.pro-team.com TROUBLESHOOTING Clearing Hose and Wand Obstructions ............................................ 41-42 www.pro-team.com 866.888.2168 Bag Cover BASE/HEPA MODEL XP/HEPA MODEL Bag Cover Release Latch Bag Cover Release Latch Release Button Springs Release Button Springs Bag Housing Cover Bag Housing Cover Bag Cover Latch Plate Bag Cover Latch Plate Bag Cover Latch Spring Phillips Screws Duct Crossover Bag Cover Transition Duct/Bag Cover Upper Seal Bag Cover Latch Spring Transition Duct Bag Cover Lower Crossover Duct/Bag Cover Nozzle Plate Seal Crossover Duct Inlet Seal Phillips Screws Lower Transition Duct Seal Bag Cover Nozzle Plate Bag Cover Nozzle Plate Bag Cover Nozzle Plate Bag Cover Gasket Bag Cover Gasket Phillips Screws Phillips Screws BOTTOM VIEW www.pro-team.com 866.888.2168 2 Bag Cover DISASSEMBLY 1. Tilt bag cover forward to open. Remove (4) Phillips screws to release from bag cover nozzle plate. 2. To release XP transition duct remove (2) Phillips screws from bag cover nozzle. Base model duct crossover has (4) Phillips screws. 3. Lift transition duct/duct crossover from bag cover nozzle plate and remove. 4. Using a flathead screwdriver pry upward on bag cover latch spring to release. 5. Insert flathead screwdriver beneath bag cover latch plate to release. Make sure rounded points clear holes in bag cover. 6. Using thumb to hold in place, insert flathead screwdriver into bag cover (near top) to release bag cover release latch. To Reassemble. Repeat steps in reverse. 3 www.pro-team.com 866.888.2168 Bag Housing Completed Bag Housing Bag Housing Seal Gasket Phillips Screw Handle Nut Plate Filter Lock-Out Cover Switch Filter Lock-Out Switch Rivet for Bag Housing Assembly Bag Housing Assembly with Riveted Hinge and Bag Cover Nozzle Plate www.pro-team.com 866.888.2168 4 Bag Housing DISASSEMBLY 1. Remove screw on carry handle. Slide tube away from base. Unplug power cord. 2. Remove cover screw. 3. Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. 4. Remove crimps by pressing locking tab on locked connector. To Reassemble. Repeat steps in reverse. 5. 5 Remove 4 screws located near bottom of bag housing (2 front, 2 back). Remove bag housing. www.pro-team.com 866.888.2168 Bag Housing BAG LOCKOUT SWITCH REPLACEMENT 1. Open filter bag housing. Remove filter bag. 2. Remove cover screw. 3. Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. 4. Remove crimps by pressing locking tab on locked connectors. Reverse steps to reassemble. www.pro-team.com 866.888.2168 6 Bag Housing HOSE CAP COLLAR REPAIR – XP Models Only 1. To inspect the collar, attach the quick release cuff to the bag cover collar. Lift the vacuum by the hose cuff. The collar should support the weight of the vacuum. If not, the collar will fail and separate from the bag cover. The collar will need to be removed from the quick release cuff and re-glued into the bag cover. If this collar test fails, Proceed to Step 2. 2. Clean the quick release cuff and bag cover with rubbing alcohol to ensure a secure grip. Apply a continuous bead of adhesive* around the entire perimeter of the detached collar. Care should be taken to avoid drips and runs. IMPORTANT: you have only a few seconds to apply the bead of glue and seat the collar into the bag cover. *IMPORTANT: use only Loctite adhesive #454. 3. 7 Quickly insert collar into bag cover evenly, pressing firmly for 20 seconds to ensure an adequate bond. www.pro-team.com 866.888.2168 Bag Housing QUICK RELEASE CLIP REPLACEMENT 1. Aligh tabs. Push ends together. www.pro-team.com 866.888.2168 2. Snap into place. 8 Bag Housing to Motor Housing ASSEMBLY (a) Feed bag switch wires through bag housing. (b) Align duct with opening in bag housing (APPLIES TO XP MODELS ONLY). Bag Housing Cover (c) Bag housing assembly should fit neatly onto bulkhead. (d) Insert bag housing screws and tighten. Switch Cover Phillips Screw (e) Attach harness connectors to switch and place switch into position. Filter Lock-Out Switch Cover Bag Housing Gasket Seal (f) Fasten switch cover with screw. (d) (f) (g) If replacing the bag housing seal, do not let the seal cover the lockout switch cover opening. Handle Nut Plate Filter Lock-Out Switch NOTE: Make sure the handle nut plate is in place before you replace the bag housing gasket seal. (e) Bag Housing Assembly (a) (d) (d) (d) Left/Right Wand Guide or (both) Duct Assembly APPLIES TO XP MODELS ONLY (b) (c) Motor Housing 9 www.pro-team.com 866.888.2168 Motor Housing APPLIES TO XP MODELS ONLY Completed Motor Housing Completed Motor Housing APPLIES TO XP MODELS ONLY BASE MODEL HEPA MODEL Bulkhead Phillips Screw for Wand Guide Upper Motor Mount Motor (Includes Wires) Lower Motor Mount Lower Air Duct Phillips Screw Left Panel Motor Housing Sound Foam Front Panel Motor Housing Sound Foam Upper Left Wand Guide APPLIES TO XP MODELS ONLY Upper Right Wand Guide APPLIES TO XP MODELS ONLY A. Main Power Supply Harness (105754 Wire Harness Kit Includes A-D) Wand Lockout Switch Lower Air Duct Seal C. Bag Full Indicator Sensor Air Duct Assembly B. Jumper Harness Rear Panel Motor Housing Sound Foam Motor Housing High Filtration Filter Exhaust E. Power Nozzle Switch Harness Rear Wheel Motor Housing Pivot Bearing Filter Cartridge Cover Pivot Bearing D. Power Nozzle Switch Harness HEPA Media Exhaust Filter Rear Wheel Filter Cartridge Cover www.pro-team.com 866.888.2168 10 Motor Housing DISASSEMBLY 1. Remove handle and power cord. Open bag housing cover. Remove Intercept Micro® Filter. 2. Remove switch cover screw. 3. Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. 4. Remove crimps by pressing locking tab on connector. (Continued on page 12) 11 www.pro-team.com 866.888.2168 Motor Housing DISASSEMBLY (CONTINUED FROM PAGE 11) 5. Remove (4) bag housing screws and bag housing. 6. Remove the bag full indicator tube (tube not pictured) from the bulkhead and lift off the bulkhead. 7. Remove upper motor mount. Lift motor from housing. 8. Disconnect motor crimps from motor and from lower air duct. Remove motor. (Continued on page 13) www.pro-team.com 866.888.2168 12 Motor Housing DISASSEMBLY 9. 11. (CONTINUED FROM PAGE 12) Remove (2) lower air duct screws from inside motor housing then remove the foam that covers wire harness. 10. Housing should look like this after the foam and air duct are removed. Turn vacuum over and remove (8) screws. 12. Slide duct flex hose from powerhead. (Continued on page 14) 13 www.pro-team.com 866.888.2168 Motor Housing DISASSEMBLY 13. (CONTINUED FROM PAGE 13) Remove (2) wheel clamp screws on left and right wheels. 14. Remove wheels and pivot bearings. Pull wire harness through body housing. To Reassemble. Repeat steps in reverse. 15. Remove exhaust filter. www.pro-team.com 866.888.2168 14 Motor Housing WAND GUIDE – For XP Models Only Note: Use care in prying open latches with screwdriver so as not to break tabs. Unsnap latches closest to fingers first 1. Separate left wand guide from right wand guide by inserting two fingers between two guides. Use a flat tip screwdriver with opposite hand to unsnap lock latches and pry open wand guides using your two fingers. Left Wand Guide Lock Latches Right Wand Guide Latch Hole Switch Guide Latch 2. 15 Switch Installation. Seat switch into the left wand guide. Snap lock latches together all the way up both sides of the wand guides. www.pro-team.com 866.888.2168 Wire Harness WIRE HARNESS REPLACEMENT 1. Remove handle and power cord. Open bag housing cover. Remove Intercept Micro Filter. 2. Remove switch cover screw. 3. Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. 4. Remove crimps by pressing locking tab on connector. www.pro-team.com 866.888.2168 (Continued on page 17) 16 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 16) 5. Remove (4) bag housing screws and remove bag housing. 6. Remove the bag full indicator tube (tube not pictured) from the bulkhead and lift off the bulkhead. 7. Remove upper motor mount. 8. Disconnect motor crimps from motor and remove motor. (Continued on page 18) 17 www.pro-team.com 866.888.2168 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 17) 9. Remove (2) lower air duct screws from inside motor housing then remove the foam that covers wire harness. 10. Cut lower wire harness between the motor housing and the base assembly. Pull the air duct system, air duct hose and lower wire harness out of the motor housing. Note: Rotate brass fitting so it cannot be trapped by the lower duct. 11. Insert new power nozzle wire harness in motor housing, locking brass fitting into position as shown. www.pro-team.com 866.888.2168 (Continued on page 19) 18 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 18) lower duct assembly and foam. Tighten (2) 12. Install screws. Wire harness should remain behind lower 13. Install upper wire harness and connect the vacuum bag full sensor. 15. Replace vacuum motor as shown. duct assembly. Reinstall foam as shown. RED 14. WHITE Connect wires as shown – Red to red. White to white. Note: The two black wires are threaded up through the wand guide. Note: motor must be properly seated. It is properly seated when the motor can no longer rotate easily. The bulkhead will not fully seat over the motor housing if the motor is not properly installed. (Continued on page 20) 19 www.pro-team.com 866.888.2168 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 19) 16. Replace sound foam and install the motor mount. 18. Pull wires up through housing – one on each side. 17. 19. Tuck wires below bulkhead, leaving the bag full indicator tube out to insert into the bulkhead as shown. If the bulkhead does not seat firmly onto the motor housing, you must adjust the motor until the motor is properly installed. Reinstall bag lockout switch. (Continued on page 21) www.pro-team.com 866.888.2168 20 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 20) 20. Attach bag housing. Insert (4) bag housing screws. Upper wire harness replacement now complete. 22. Disconnect all wire connections. 21. To replace lower wire harness remove (8) baseplate screws and turn vacuum back over to remove base cover. wire ties. Remove the circuit breaker and 23. Remove power nozzle lockout switch. Do not remove power nozzle motor. *ProCare models do not have a power nozzle lockout switch. (Continued on page 22) 21 www.pro-team.com 866.888.2168 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 21) 24. Remove screw that holds the cover and air duct. 25. Thread the air duct hose into the motor housing, turning counter clockwise. WHITE RED BLUE BLACK the hose sleeve into the other end of the hose 26. Put and position in the base assembly. Replace the cover, air duct, and screw. www.pro-team.com 866.888.2168 27. Connect wires as shown and verify orientation of switches. (Continued on page 23) 22 Wire Harness WIRE HARNESS REPLACEMENT (CONTINUED FROM PAGE 22) LOCKOUT SWITCH ON XP MODELS ONLY 28. Attach new blue and black wires. 29. Replace base cover and screws. To Reassemble. Reverse Steps 29 through 1 to finish reassembly. TO PERFORM A FUNCTION TEST: 1. Reinstall handle assembly and cord. 2. Install Intercept Micro Filter. 3. Plug in vacuum and turn vacuum on in the number two (II) position. 4. Powerhead motor should be running. Release vacuum from upright locked position. 5. The brush roll motor should stop and the red warning light should light up. Release the switch and the powerhead should go back to normal operation. 6. Turn the vacuum on in position number one (I). The vacuum motor should be on. Pull out the wand and cover the end of the wand with your hand. This will simulate blockage and the bag full light should come on. Take your hand off the end of the wand and the light should turn off. If your vacuum passes these tests, your vacuum is ready to use. 23 www.pro-team.com 866.888.2168 Motor REMOVING CARBON BRUSHES 1. Disconnect wire from carbon brush. 2. INSTALLING CARBON BRUSHES 1. Insert carbon brush into bracket. www.pro-team.com 866.888.2168 2. Remove both locking connectors with small flat tip screwdriver. Press brass tab (inside bracket) down so it is flush with brush. 3. Using pliers (or fingers), carefully grasp tab and remove carbon brush from bracket Carefully bend brass tab slightly upward with small flat tip screwdriver. 3. Re-connect wire. Replace locking tabs. Bend tabs downward. 24 Power Nozzle Fully Assembled Power Nozzle Upright Lock Detent Spring Power Nozzle Cover Circuit Breaker Brush Retainer Phillips Screw Vacuum Operation Indicator Board Safety Lockout Switch XP models only Air Duct Cover Motor Vibration Grommet Brush Roll Retainer Motor Phillips Screw 14" Brush Roll Motor Brush Roll Drive Belt Air Duct Base Cover Seal Formed Wire Brace Lower Hose to Air Duct Air Duct Hose Sleeve Phillips Screw Baseplate Rear Wheel Clamp Front Roller Front Roller Axle Shaft Base Cover Phillips Screw Vinyl Bumper 25 www.pro-team.com 866.888.2168 Power Nozzle ASSEMBLY 1. 2. Insert braces. Install motor, brush roll, and belt. Be careful. Do not attempt to over-tighten screws. d b a Fully assembled power nozzle (bottom view). 3. Additional components: a) Install sleeve and hose. b) Install duct cover. c) Install electronic components, Vacuum Operation Indicator Board, circuit breaker, and power nozzle lockout switch (lockout switch XP models only – not pictured). d) Attach jumper wire to Vacuum Operation Indicator Board. e) Make sure components are properly seated in the base. www.pro-team.com 866.888.2168 26 Power Nozzle to Body Assembly ASSEMBLY 1. Place axle sleeve onto motor axle, making sure the shoulder is facing the motor housing. Put wheel onto motor housing axle. 3. Flip the unit and fasten cover to power nozzle base using (8) screws. 27 2. Wheel axles on the motor housing should be placed in the grooves on the power nozzle base. Wheel clamps are then put into place and screwed down. Power nozzle cover will then be placed on top of the base. www.pro-team.com 866.888.2168 Power Nozzle HOSE SLEEVE REPLACEMENT 1. Remove (8) screws from base plate. Turn vacuum over and pull base cover off powerhead. 2. Unclip circuit board and move aside. 3. Unscrew air duct cover. 4. Pull off air duct cover. Pull out hose sleeve. Replace with new sleeve. Sleeve must sit in groove to be properly seated. Reverse steps to reassemble. www.pro-team.com 866.888.2168 28 Power Nozzle PIVOT BEARING REPLACEMENT/WHEEL REPLACEMENT 1. Remove 8 screws from base plate. 2. Turn vacuum over and pull base cover off powerhead. 3. Remove right and left rear wheel clamps. 4. Lift bag housing from powerhead and remove wheel. To Reassemble. Repeat steps in reverse. 5. 29 Remove old pivot bearing. Install new pivot bearing. www.pro-team.com 866.888.2168 Power Nozzle DETENT SPRING REPLACEMENT 1. Place vacuum on flat surface in unlocked position exposing detent springs. 2. Use needle nose pliers to remove detent spring if there is adequate spring to grab. 3. If there is not enough detent spring to remove with pliers use a flat head screwdriver to pry out broken spring. 4. Place new detent spring into spring slot in vacuum power head as shown. 5. Push down on detent spring until fully seated. www.pro-team.com 866.888.2168 30 Hose and Power Cord WAND AND HOSE APPLY TO XP MODELS ONLY Power Cord with Strain Relief Hose Assembly with Cuffs Strain Relief Clasp Handle Assembly Screw for XP Model Quick Release Hose Clip Carry Handle with Tool Caddy for XP Model Quick Release Hose Cuff Handle Assembly Screw for Base Model Wand Carry Handle with Tool Caddy for Base Model 31 Cord Retention Clip www.pro-team.com 866.888.2168 Handle Handle with Over Mold and Decal On/Off Rocker Switch Cord Wrap Bracket Cord Wrap Phillips Screw Cord Wrap Bracket Compression Spring Washer Handle Bezel with Screws (XP version pictured) Cord Wrap Bracket Compression Spring Handle Assembly Phillips Screw Handle Tube with Wire Harness, Rivet Nut and Plug Rivet Handle Tube Bushing and Screw www.pro-team.com 866.888.2168 32 Handle HANDLE ASSEMBLY fig. 1 1. fig. 2 Use a flathead screwdriver (fig. 1) to pry bottom of switch from the handle body. Disconnect all wires from switch posts by depressing locking tab on base of crimps. (fig. 2) fig. 3 2. Remove screw at base of handle and remove from handle tube (fig. 3). fig. 4 3. Feed handle wire harness through new handle and replace screw at the base of the handle (fig. 4). (Continued on page 34) 33 www.pro-team.com 866.888.2168 Handle HANDLE ASSEMBLY (CONTINUED FROM PAGE 33) front of switch I 0 II position II must be on the bottom before attaching wires to spades Feed wires through opening on handle bezel. short brown long blue Using the diagram provided above, attach wires to switch. Orient the switch box with the II position on the down side. a) Attach the first plug on the brown wire to the middle left spade. b) Attach the first plug on the blue wire to the lowest left spade. Wait to attach the last blue plug. c) Wrap the second brown plug underneath blue and attach to the middle right spade. d) Attach the last blue plug to the upper right spade. The bottom right spade will remain unattached. e) Connect the red wire to the top right spade. B BR When finished with steps a) through e) your final wire connection configuration should appear as above. www.pro-team.com long brown O WN B N BROWN BROWN 6. W RO UE red LUE RED ED RED R RED RED BL 5. short blue BLUE 4. back of switch 866.888.2168 Install the switch into the handle bezel. Place the long BLUE, BROWN, then RED wires between the screw bosses in that order (as shown). BROWN and BLUE wire loops must be positioned above the screw bosses on the handle bezel as shown. (Continued on page 35) 34 Handle HANDLE ASSEMBLY 7. (CONTINUED FROM PAGE 34) Switch must remain flat to the handle bezel when installed into handle body as shown. 8. Press the switch into place in the handle bezel. The II position should be closest to the front of the bezel. A 9. Lay the long red, brown and blue wires between the circular shoulders and gently place handle bezel into handle. 10. B Slide tab A into handle slot B and press firmly into place at C. Be sure all switch wires are routed between screw bosses to ensure that the wires do not get damaged. Insert screws into bezel (fig. 5). fig. 5 C 35 www.pro-team.com 866.888.2168 Handle and Power Cord NEW CORD AND STRAIN RELIEF REPLACEMENT 1. Use a flathead screwdriver and hammer to push the strain relief towards the handle. Snap off remaining strain relief. 2. Remove screw from carry handle and remove carry handle. 4. Feed new strain relief clasp over the new power cord. Slide strain relief up to the groove on the power cord and snap strain relief clasp into place. Cord Retension Clip 3. Unscrew cord retension clip and set aside. Slide handle tube away from base. Unplug old power cord. NOTE: Use care when sliding the strain relief clasp over the handle tube bushing so as not to damage bushing. (Continued on page 37) www.pro-team.com 866.888.2168 36 Handle and Power Cord NEW CORD AND STRAIN RELIEF REPLACEMENT 5. Slide handle tube through opening in strain relief. Align holes on strain relief and handle tube. Insert new ratchet fastener in hole and push flush. 7. Use flathead screwdriver to reattach carry handle to handle tube. Ensure proper alignment of carry handle by verifying bag cover closure. 37 6. (CONTINUED FROM PAGE 36) Plug in new cord and slide handle tube into handle sleeve on motor housing. Press firmly down on handle to ensure it is fully seated. Install cord retension clip next to power cord. Install screw and tighten. www.pro-team.com 866.888.2168 Handle and Power Cord HANDLE INSTALLATION 1. Insert the handle tube into the channel on the bag housing and press downward until it is 2-3 inches inside the channel. It will be correctly inserted when the handle bushing hole in the handle tube aligns with the nut plate hole in the bag housing. 2. Insert ratchet fastener into cord clasp opening by pushing with thumb to connect cord to handle. 3. www.pro-team.com 866.888.2168 38 Handle IMPACT BUMPER INSTALLATION Old Washer 1. Using a Phillips Head screwdriver, remove screw from cord wrap bracket. Discard screw only. 3. Insert impact bumper assembly into cord wrap bracket. Note: Screw should be inserted inside spring from original assembly. Do not over tighten. 39 2. Place new washer on new screw and insert into impact bumper. Place old washer on end of screw. Note: Make sure spring is installed as shown above. www.pro-team.com 866.888.2168 Final Vacuum Assembly ASSEMBLY Hose Assembly with Cuffs 1. Install all 3 filters: (a) Intercept Micro Filter (b) Motor Intake Filter (c) Exhaust Filter 2. Install Power Cord and Handle with Over Mold and Decal. Attach with Handle Tube Bushing and Carry Handle with Tool Caddy. WAND AND HOSE APPLY TO XP MODELS ONLY Handle with Over Mold and Decal Quick Release Hose Cuff 3. Wrap Power Cord around Cord Wrap Post. Cord Wrap Screw Wand Power Cord Handle Tube Bushing Handle Assembly Screw (a) Carry Handle with Tool Caddy (b) Cord Wrap Post (c) www.pro-team.com 866.888.2168 40 Troubleshooting CLEARING HOSE AND WAND OBSTRUCTIONS – XP MODELS RE E T E T S RE S CLEARING THE BRUSH ROLL Obstructions such as hair, string, and throw rugs may cause the red brush indicator light to be illuminated and the power nozzle to shut off. Turn off vacuum and unplug power cord from outlet. 1. 2. On underside of vacuum, pull out, or cut away, obstructions on the brush roll. (Figure A) 3. Press the reset button on top side of powerhead. Plug-in power cord, and restart motor (Figure A). Figure A Airflow path and possible obstruction locations FIG. 1 CLEARING HOSE & WAND Obstructions in hoses and wands may reduce or eliminate suction. Quick release tabs FIG. 2 FIG. 3 Lower air duct Figure B Wand opening 1. Familiarize yourself with air flow path and possible obstruction locations (Figure B). 2. To determine obstruction location, remove wand from port. (Figure C). Turn on vacuum and place hand over wand opening to check for proper suction. If no suction exists, blockage is at location A or B (as shown in Figure B) and proceed to Step 3. If there is proper suction, the blockage is at location C or D (as shown in Figure B) and proceed to Step 5. 3. Open Bag Housing Cover (FIG. 1) and replace Intercept Micro Filter. A full filter will restrict airflow. 4. Remove hose from the bag housing cover by using the quick release tabs. (FIG. 2). Look into upper hose and wand. Shake or insert broom handle to clear any visible debris. Replace hose and wand on vacuum. 5. If blockage is not in the wand or upper hose, disconnect the lower air duct hose on the back of the power nozzle (FIG 3). Visually check the lower air duct hose for debris and remove. To check for unobstructed air flow, turn on vacuum and place hand over opening on lower air duct. If you feel proper suction, reconnect lower air duct and resume vacuuming. If blockage is not in lower air duct hose, proceed to step 6. 6. With bottom air duct hose and upper hose and wand disconnected, carefully insert a broom handle (or any similar item like a short length of hose, pipe, etc) approximately 14 inches into wand guide on top of vacuum housing (Figure D) to dislodge obstruction or debris. Debris should then drop or move into the lower air duct hose where you can then remove it with your hand (FIG 3). Wand port Wand guide Wand port Lower air duct Figure C 41 Figure D 7. Reconnect the lower air duct hose and upper hose assembly, and turn on the vacuum. www.pro-team.com 866.888.2168 Troubleshooting CLEARING HOSE AND WAND OBSTRUCTIONS – HEPA MODELS CLEARING THE BRUSH ROLL RE S E T RE S E T Figure A Obstructions such as hair, string, and throw rugs may cause the red brush indicator light to be illuminated and the power nozzle to shut off. Turn off vacuum and unplug power cord from outlet. 1. 2. On underside of vacuum, pull out, or cut away, obstructions on the brush roll. (Figure A). 3. Press the reset button on top side of powerhead. Plug-in power cord, and restart motor. (Figure A). CLEARING HOSE & WAND Obstructions in hoses and wands may reduce or eliminate suction. Figure B Figure C 1. Turn off vacuum and unplug power cord from outlet 2. Open Bag Housing Cover (Figure B) and replace Intercept Micro Filter. A full filter will restrict airflow. 3. Disconnect the lower air duct hose on the back of the power nozzle (Figure C). Visually check the lower air duct hose for debris and remove. 4. To check for unobstructed air flow, turn on vacuum with bag housing cover closed and place hand over opening on lower air duct (Figure C). If you feel prope suction, reconnect lower air duct and resume vacuuming. If blockage is not in lower air duct hose, proceed to step 5. 5. Carefully insert a broom handle (or any similar item like a short length of hose, pipe, etc ) approximately 14 inches into guide on top of vacuum housing (Figure D) to dislodge obstruction or debris. Debris should then drop or move into the lower air duct where you can then remove it with your hand. 6. Reconnect the lower air duct and upper hose assembly. Close bag housing cover and power on the vacuum. Port Guide Lower air duct Figure D www.pro-team.com 866.888.2168 42 P.O. Box 7385, Boise, Idaho 83707 • 866.888.2168 www.pro-team.com #106243 Revised 12/12
