Download Diamond Care - The Medical Gas
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UGTXKEG"OCPWCN FkcoqpfEctg™ Tgeguugf"Ycnn Qwvngv"cpf Gngevtkecn Product No. 6803 TexText Hqt"Rctvu"qt"Vgejpkecn"Cuukuvcpeg Technical Support: 1-888-4MEDGAS (463-3427) Customer Service: 1-888-4MEDGAS (463-3427) www.beaconmedaes.com Text OCP467"Tgx0"C Andersen Medical Gas 12 Place Lafifitte Madisonville, LA 70447 http://www.TheMedicalGas.com 1-866-288-3783 ©2004 by BeaconMedæs. ALL RIGHTS RESERVED. No part of this text shall be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or by any information or retrieval system without written permission from BeaconMedæs. First Edition First Printing 2004 Printed in the USA CSA® is a registered trademark of Canadian Standards Association. Decora® is a registered trademark of Leviton Manufacturing Co., Inc. Diamond® is a trademark of BeaconMedæs. DiamondCare® is a trademark of BeaconMedæs. Krytox® is a registered trademark of E. I. du Pont and de Nemours and Company. The information contained in this manual is subject to change without notice. BeaconMedæs makes no commitment to update or keep current, the information contained in this manual. The only product warranty intended by BeaconMedæs is the express, written warranty accompanying the bill of sale to the original purchaser. BeaconMedæs makes no other warranty, express or implied, and in particular, makes no warranty of merchantability or fitness for a particular purpose. Table of Contents Chapt er 1 Int roducti on Purpose .......................................................................................................................1-3 Audience.....................................................................................................................1-3 Organization ...............................................................................................................1-3 Chapter 1: Introduction ........................................................................................1-3 Chapter 2: Troubleshooting Procedures ...............................................................1-3 Chapter 3: Theory of Operation ...........................................................................1-3 Chapter 4: Removal, Replacement, and Adjustment Procedures ........................1-3 Chapter 5: Parts List.............................................................................................1-3 Chapter 6: General Procedures.............................................................................1-3 Typographical Conventions........................................................................................1-4 Terminology................................................................................................................1-5 Definitions ............................................................................................................1-5 Acronyms..............................................................................................................1-5 Introduction ................................................................................................................1-6 Operating Precautions ..........................................................................................1-7 Specifications..............................................................................................................1-8 Physical Description.............................................................................................1-8 Rough-In Assembly ........................................................................................1-8 Finish Assembly .............................................................................................1-8 Regulations, Standards, and Codes ......................................................................1-9 System Features..........................................................................................................1-9 Key Style Identification............................................................................................1-10 Assembly Identification............................................................................................1-11 Wall Outlet Rough-In Assemblies ......................................................................1-11 Wall Outlet Finish Assemblies ...........................................................................1-12 Safety Tips ................................................................................................................1-13 Warning and Caution Labels ....................................................................................1-16 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page i Table of Contents Chapt er 2 T roubleshooti ng Procedures Getting Started............................................................................................................2-2 Initial Actions .............................................................................................................2-2 Function Checks .........................................................................................................2-3 Final Actions...............................................................................................................2-4 Test Equipment ...........................................................................................................2-4 DISS Key Style Medical Gas Wall Outlet Leakage...................................................2-5 Diamond®, Latch Index, or Geometric Key Style Medical Gas Wall Outlet Leakage ...................................................................................................2-5 Attachment Malfunction.............................................................................................2-6 Rough-In Assembly Leakage (Pressurized Medical Gases) ......................................2-7 Rough-In Assembly Leakage (Vacuum Outlets Only)...............................................2-7 Chapt er 3 T heory of Ope ration Theory of Operation ...................................................................................................3-2 Hardware ..............................................................................................................3-2 Quick-Connect Key Style Outlets ..................................................................3-2 DISS Key Style Outlets..................................................................................3-2 Chapt er 4 Removal , Repl ace ment , and Adj ust ment Proc edures Frontbody Assembly...................................................................................................4-3 Removal................................................................................................................4-3 Replacement .........................................................................................................4-3 Twist-Lock Replaceable Barrel Assembly .................................................................4-4 Removal................................................................................................................4-4 Replacement .........................................................................................................4-4 Rough-In Secondary Check Unit Assembly (Pressurized Outlets Only) ..................4-6 Removal................................................................................................................4-6 Replacement .........................................................................................................4-7 Rough-In Assembly (Vacuum Outlets Only) .............................................................4-8 Removal................................................................................................................4-8 Replacement .........................................................................................................4-8 DISS Key Style Frontbody Assembly......................................................................4-10 Page ii DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Table of Contents Removal..............................................................................................................4-10 Replacement .......................................................................................................4-11 Diamond® Quick-Connect Key Style Frontbody Assembly ...................................4-12 Removal..............................................................................................................4-12 Replacement .......................................................................................................4-13 Latch Index Quick-Connect Key Style Frontbody Assembly..................................4-15 Removal..............................................................................................................4-15 Replacement .......................................................................................................4-16 Geometric Quick-Connect Key Style Frontbody Assembly ....................................4-17 Removal..............................................................................................................4-17 Replacement .......................................................................................................4-18 Chapt er 5 Part s List Warranty .....................................................................................................................5-3 Service Parts Ordering................................................................................................5-5 Recommended Spare Parts.........................................................................................5-5 DISS Key Style Finish Assembly...............................................................................5-6 Diamond® Quick-Connect Key Style Finish Assembly............................................5-8 Latch Index Quick-Connect Key Style Finish Assembly ........................................5-10 Geometric Quick-Connect Key Style Finish Assembly...........................................5-12 Gas Service Rough-In Assembly..............................................................................5-14 Twist-Lock Finish Assembly....................................................................................5-16 Power Drop Straight Blade Finish Assembly...........................................................5-17 Duplex Receptacle Finish Assembly........................................................................5-18 Outlet—GFCI Finish Assembly ...............................................................................5-19 Toggle Switch Finish Assembly ...............................................................................5-20 Decora® Switch Finish Assembly ...........................................................................5-21 Low Voltage Switch Finish Assembly .....................................................................5-22 Blank Provision Finish Assembly ............................................................................5-23 Electrical Accessories Rough-In Assembly..............................................................5-24 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page iii Table of Contents Recessed Wall Slide Finish Assembly......................................................................5-25 Recessed Wall Blank Finish Assembly ....................................................................5-26 Recessed Wall Slide Rough-In Assembly ................................................................5-27 Wall-Mounted Slide Finish Assembly with Anchors ...............................................5-28 Surface-Mounted Gas Outlet Enclosure...................................................................5-29 Surface-Mounted Slide Enclosure............................................................................5-30 Replacement Twist-Lock Barrel Assembly Repair Kits ..........................................5-31 Frontbody Repair Parts Kits.....................................................................................5-32 Rough-In Assembly Repair Parts Kits .....................................................................5-33 DiamondCare® Conversion Kits .............................................................................5-34 Chapt er 6 Gene ral Proc edures Cleaning......................................................................................................................6-2 Steam Cleaning.....................................................................................................6-2 Cleaning Hard to Clean Spots ..............................................................................6-2 Disinfection ..........................................................................................................6-2 Component Handling..................................................................................................6-3 Lubrication Requirements ..........................................................................................6-3 Service ........................................................................................................................6-4 Repair Policy and Procedure ......................................................................................6-5 Repair Kits..................................................................................................................6-6 General Service Procedures........................................................................................6-7 Tool and Supply Requirements ..................................................................................6-8 Page iv DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 1 Introduction Ejcrvgt"Eqpvgpvu Purpose .......................................................................................................................1-3 Audience.....................................................................................................................1-3 Organization ...............................................................................................................1-3 Chapter 1: Introduction ........................................................................................1-3 Chapter 2: Troubleshooting Procedures ...............................................................1-3 Chapter 3: Theory of Operation ...........................................................................1-3 Chapter 4: Removal, Replacement, and Adjustment Procedures ........................1-3 Chapter 5: Parts List.............................................................................................1-3 Chapter 6: General Procedures.............................................................................1-3 Typographical Conventions........................................................................................1-4 Terminology................................................................................................................1-5 Definitions ............................................................................................................1-5 Acronyms..............................................................................................................1-5 Introduction ................................................................................................................1-6 Operating Precautions ..........................................................................................1-7 Specifications..............................................................................................................1-8 Physical Description.............................................................................................1-8 Rough-In Assembly ........................................................................................1-8 Finish Assembly .............................................................................................1-8 Regulations, Standards, and Codes ......................................................................1-9 System Features..........................................................................................................1-9 Key Style Identification............................................................................................1-10 Assembly Identification............................................................................................1-11 Wall Outlet Rough-In Assemblies ......................................................................1-11 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-1 3 Chapter Contents Chapter 1 Wall Outlet Finish Assemblies ...........................................................................1-12 Safety Tips ................................................................................................................1-13 Warning and Caution Labels ....................................................................................1-16 Page 1-2 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Purpose Chapter 1 Purpose This manual provides requirements for DiamondCare® Medical Gas/Vacuum Recessed Wall Outlets and Electrical Accessories operation and service. It also includes parts lists (in chapter 5) for ordering replacement components. Audience This manual is intended for use by only facility-authorized personnel. Failure to observe this restriction can result in severe injury to people and serious damage to equipment. Organization This manual contains seven chapters. Chapter 1: I ntrod uctio n Chapter 1 contains a brief description of this service manual, as well as a product overview. Chapter 2: Tr ou blesh oo tin g Pro ced ures Chapter 2 contains repair analysis procedures. Use these procedures to gather information, identify a repair need, and verify the effectiveness of the repair. Chapter 3: Th eo ry o f Op er ation Chapter 3 describes the application of the mechanical system employed in this product. Chapter 4: Remov al, Rep lacement, an d Ad ju stmen t Pr ocedu res Chapter 4 contains the detailed repair procedures determined necessary in chapter 2. Chapter 5: Parts List Chapter 5 contains the warranty, part-ordering procedure, and illustrated parts lists for this product. Chapter 6: G en eral Pro ced ur es Chapter 6 contains cleaning, servicing, and other general procedures. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-3 3 Typographical Conventions Chapter 1 T ypographica l C onventions This manual contains different typefaces and icons designed to improve readability and increase understanding of its content. Note the following examples: • Standard text—used for regular information. • Boldfac e t ext—emphasizes a word or phrase. • NOTE :—sets apart special information or important instruction clarification. • The symbol below highlights a WARNING or CAUTION: Hkiwtg"3/30""Yctpkpi"cpf"Ecwvkqp Page 1-4 – A WARNING identifies situations or actions that may affect patient or user safety. Disregarding a warning could result in patient or user injury. – A CAUTION points out special procedures or precautions that personnel must follow to avoid equipment damage. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Terminology Chapter 1 T erminology Definitio ns • Recessed wall outlet: Medical gas/vacuum outlet intended for in-wall installation. It is designed to be ganged together for placement between wall studs. • Rough-in assembly: Sub-assembly of the outlet that connects to the facility’s piped medical gas system. The rough-in assembly contains the secondary check valve (for pressurized medical gases only). • Frontbody assembly: Sub-assembly of the outlet that connects to a patient care system. The frontbody consists of the primary check valve and a keying disc. The keying disc contains an adapter release button (for Latch Index Key and Geometric Key key styles), and a gas-specific keying system that prevents crossconnection from the outlet to a patient care system and from the frontbody assembly to the backbody assembly. • Finish assembly: Assembly that attaches to a rough-in assembly to trim the outlet to the rough wall opening. For example, the recessed outlet finish assembly consists of the frontbody assembly and a finish faceplate. Acro ny ms • American National Standards Institute (A ANSI) • Compressed Gas Association (C CGA ) • Canadian Standards Association (C CSA) • Diameter Index Safety System (D DISS ) • International Electro-technical Commission (IIEC) • National Fire Protection Association (N NFPA) • Underwriters Laboratories (U UL) • Waste Anesthetic Gas Disposal (W WAGD) • Anesthetic Gas Scavenging System (A AGSS ) DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-5 3 Introduction Chapter 1 Introduction DiamondCare® Recessed Wall Outlets provide medical gas or vacuum services in healthcare facilities having in-wall, piped, medical gas or vacuum distribution systems. A wall outlet consists of a rough-in and a finish assembly, keyed to a specific medical gas/vacuum service in order to avoid accidental cross-connection of services (see table 1-1 on page 1–6). Ta ble 1-1. Gas Service Options W all Outlet Key Style Medica l Gas Servi ce O2 N2O Va c Air WAGD w CO 2 N2 O2/CO2 Diamond® Quick-Connect x x x x x N/A N/A N/A Latch Index Key Quick-Connect x x x x x N/A N/A N/A Geometric Key Quick-Connect x x x x x N/A N/A N/A DISS x x x x x x x x w Waste Anesthetic Gas Disposal (formerly Evacuation) Each gas-specific rough-in assembly may be combined with any of the following frontbody assemblies of the same gas service. This allows a broad range of flexible solutions to the facility’s medical gas needs while maintaining the gas specific integrity of the medical gas delivery system. • Diamond® Quick-Connect Key Style from BeaconMedæs • Latch Index Key Quick-Connect Key Style • Geometric Key Quick-Connect Key Style • DISS Key Style Page 1-6 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Introduction Chapter 1 All outlets are color-coded and labeled according to NFPA and CSA standards for safety. All outlets are listed by UL and CSA. DiamondCare® outlets for all pressurized medical gases are rated for a maximum service pressure of 200 psig. They contain both a secondary check valve and a primary check valve. DiamondCare® vacuum inlets consist of a primary check valve only. The primary check valve (located in the frontbody) prevents gas flow when an outlet adapter or patient treatment device is removed from the outlet. The secondary check valve (located in the rough-in assembly) prevents gas flow when the frontbody is removed from a pressure gas rough-in assembly. Op erating P recau tion s Wall Outlets perform in conformity with the description contained in this service manual and accompanying labels and/or inserts when installed, assembled, operated, and repaired in accordance with the instructions provided. Outlets must be checked periodically. Refer to CGA Pamphlet E-10 (1999 Edition), Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities. If an outlet does not work, the outlet should not be used. Broken, missing, plainly worn, distorted, or contaminated parts should be replaced immediately. If repair or replacement become necessary, BeaconMedæs recommends that a phone call or written request for service advice be made to BeaconMedæs Customer Service. This product and any of its components should be repaired in accordance with written instructions provided by BeaconMedæs. WARNING: Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service. Possibly injury or equipment damage could occur. Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service. The outlet should not be altered without the prior written approval of BeaconMedæs. The user of this product shall have the sole responsibility for any malfunction that results from improper use, faulty installation, improper repair, damage, or alteration. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-7 3 Specifications Chapter 1 Specific ations Ph ysical D escr ip tion The DiamondCare® Recessed Wall Outlet consists of a rough-in assembly and a finish assembly. Rough-In Assem bly The rough-in assembly consists of a zinc die-cast backplate with mounting flanges on all four sides, a 1/2" (12.7 mm) raised plaster strike, and a non-removable, positive, pin-keying arrangement for each specific service. Identification of each service is permanently cast into the backplate. The rough-in assembly for all pressurized gas services contains a fully assembled secondary check, which is serviceable completely from the front. This check prevents gas flow when the finish assembly is removed for service. The rough-in inlet is a 7" (18 cm) long, 1/2" (12.7 mm) OD, type K, copper inlet tube, with a plastic dust cap and label identifying the specific gas by name and color. Rotation of the inlet tube allows alignment with system piping for connections. Finish Assem bly The finish assembly consists of a light neutral colored, powder-coated, zinc die-cast, finish faceplate, an attached frontbody keying disc assembly, and a barrel assembly which houses the primary check valve. The keying disc assembly is color-coded and labeled with the name of the gas service. A serviceable barrel assembly includes the primary check valve that engages and seals when an adapter or patient treatment device is removed from the outlet. Page 1-8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Specifications Chapter 1 Reg ulation s, Stan dard s, an d Cod es All DiamondCare® Recessed Wall Outlets are designed and manufactured to applicable NFPA, CGA, and CSA standards: • NFPA 99 (1999 Edition) Standard for Health Care Facilities • CSA standard Z305.1 Non-Flammable Medical Gas/Vacuum System Terminal Outlets • CSA Z305.5, Standard for Non-Flammable Medical Gas Piping Systems • CGA Pamphlet G-4.1, Cleaning for Oxygen Service • CGA Pamphlet P-2, Characteristics and Safe Handling of Medical Gases • CGA Pamphlet V-5, Diameter Index Safety System-Non-Interchangeable LowPressure Connections for Medical Gas Applications • CGA Pamphlet E-10 (1999 Edition), Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities System Feature s DiamondCare® Medical Gas Recessed Wall Outlets are available in the following four key styles (see figure 1-2 on page 1–9): • DISS • Diamond® Quick-Connect from BeaconMedæs • Latch Index Key Quick-Connect • Geometric Key Quick-Connect Hkiwtg"3/40""FkcoqpfEctg™"Tgeguugf"Ycnn"Qwvngv"Mg{"Uv{ngu DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-9 3 Key Style Identification Chapter 1 Key Style Identification Key style identification dimples (A) are located on the face of the frontbody assembly at the bottom (see figure 1-3 on page 1–10). The pattern identifies the outlet key style. See table 1-2 on page 1-10 for DiamondCare® key style identification. Ta ble 1-2. Key Styl e Ident ific ati on Numbe r of Dimpl es 1 2 3 4 Descript ion Diamond® DISS Latch Index Key® Geometric Key Hkiwtg"3/50""Fkorng"Nqecvkqp Other system features include the following: • All wall outlets have a color-coded and labeled frontbody assembly to enable quick identification of all medical gases. • Latch Index Key and Geometric Key key style frontbodies have an easy to access, downward-activated, adapter release button. • Quick-Connect outlets incorporate a proprietary twist-lock barrel cartridge to permit quick replacement of the primary check valve without special tools (except Geometric Key key style Waste Anesthetic Gas Disposal (WAGD)). • Rough-in assemblies include flush, interlocking flanges and a proprietary dual purpose, dust cover, purging insert. • All outlets are cleaned for oxygen service, leak-tested, flow-tested, and capped prior to shipment. Page 1-10 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Assembly Identification Chapter 1 As sembly Identification Wall Ou tlet Ro ug h- In Ass emb lies Table 1-3 on page 1-11 identifies the DiamondCare® Recessed Wall Outlet rough-in assemblies. T able 1-3. Rough-In Assembl y Identi fica tion Gas Servic e Rough-In Assem bly O2 6803-8139-800 N2O 6803-8139-801 Vacuum 6803-8139-802 Air 6803-8139-803 CO2 6803-8139-804 N2 6803-8139-805 WAGDw 6803-8139-806 O2/CO2 6803-8139-807 wWaste Anesthetic Gas Disposal (formerly Evacuation) DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-11 3 Assembly Identification Chapter 1 Wall Ou tlet Finish Assemb lies Table 1-4 on page 1-12 identifies the DiamondCare® Recessed Wall Outlet finish assemblies. T able 1-4. Fini sh Assembl y Identi fica tion Wal l Outl et Fini sh Assembl y Key Style La tch Inde x Dia mond® DISS Geom etri c Key Key Gas Servic e (disc/ labe l c olor) O2-green/white 6803-8121-800 6803-8120-800 6803-8123-800 6803-8122-800 N2O-blue/white 6803-8121-801 6803-8120-801 6803-8123-801 6803-8122-801 Vacuum-white/black 6803-8121-802 6803-8120-802 6803-8123-802 6803-8122-802 Air-yellow/black 6803-8121-803 6803-8120-803 6803-8123-803 6803-8122-803 CO2-grey/black N/A 6803-8120-804 N/A N/A N2-black/white N/A 6803-8120-805 N/A N/A WAGDw-violet/white 6803-8121-806 6803-8120-806 6803-8123-806 6803-8122-806 O2/CO2-green/white N/A 6803-8120-807 N/A N/A O2-ISO-white/green 6803-8121-808 6803-8120-808 6803-8123-808 6803-8122-808 Air-ISO-white/black 6803-8121-809 6803-8120-809 6803-8123-809 6803-8122-809 Vac-ISOyellow/black 6803-8121-810 6803-8120-810 6803-8123-810 6803-8122-810 AGSS-ISOviolet/white 6803-8121-811 6803-8120-811 6803-8123-811 6803-8122-811 w Waste Anesthetic Gas Disposal (formerly Evacuation) Page 1-12 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Safety Tips Chapter 1 Safety T ips WARNING: Only facility-authorized personnel should troubleshoot DiamondCare® Recessed Wall Outlets. Troubleshooting by unauthorized personnel could result in personal injury or equipment damage. WARNING: Only facility-authorized service personnel should service DiamondCare® Recessed Wall Outlets. Service performed by unauthorized personnel could result in personal injury or equipment damage. WARNING: Use only BeaconMedæs service parts or assemblies for repairs and service procedures. Standard hardware and parts manufactured or supplied by other than BeaconMedæs may cause the outlet to malfunction and void all warranty or responsibility by BeaconMedæs. WARNING: Adhere to the “Infection Control Policies and Procedures” outlined in the Safety Coordinator Reference Guide. Failure to do so could result in the spread of infection. WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. WARNING: Do not mix pressure (gas) and vacuum outlet components. Possible personal injury or equipment damage could occur. CAUTION: Notify all facility personnel whenever shutting off any medical gas supply. Failure to do so could result in patient injury or death. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-13 3 Safety Tips Chapter 1 CAUTION: Before using an outlet after its installation, make sure that it has been connected to the correct gas/vacuum service. Test the piping system in accordance with applicable codes and standards. Failure to do so could result in death, personal injury or equipment damage. CAUTION: Shut off the gas/vacuum supply to the outlet before servicing the rough-in secondary check unit or seal bushing. Failure to do so could result in personal injury or equipment damage. CAUTION: Components of outlets for vacuum service must never be interchanged or used in outlets delivering pressurized gas service. Possibly injury or equipment damage could occur. CAUTION: Where DiamondCare® Recessed Wall Outlets are used in an air system supplied by a liquid ring air compressor that uses chlorinated water, and has galvanized piping or a galvanized air receiver, particular caution must be taken to frequently inspect and maintain of the air outlets. Chemical reactions occurring under those conditions may damage the pistons. Failure to maintain the air outlets could result in personal injury or equipment damaged. CAUTION: When testing an outlet for correct operation, do not allow the piston in the check valve to "snap" back into position. The shoulder on the piston can break, causing leakage. CAUTION: Do not over tighten a DISS adapter or connector to a DISS outlet. Possible equipment damage could occur. Page 1-14 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Safety Tips Chapter 1 CAUTION: No repair should ever be undertaken or attempted by anyone not meeting the qualifications of or complying with the BeaconMedæs repair policy and procedures. Failure to do so could result in equipment damage. CAUTION: Do not use harsh chemicals to clean the outlets. Possible damage could occur. CAUTION: Do not use oil or grease on or around the outlet. Doing so could result in equipment damage. Use only lubricants approved for oxygen service, such as Krytox® 6PL205. CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. CAUTION: Only qualified service personal should use test equipment on the DiamondCare® Recessed Wall Outlets. Possible equipment damage could occur if test equipment is used improperly. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 1-15 3 Warning and Caution Labels Chapter 1 Warning and Caution Labe ls Hkiwtg"3/60""Yctpkpi"cpf"Ecwvkqp"Ncdgnu Page 1-16 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 2 Troubleshooting Procedures Ejcrvgt Eqpvgpvu Getting Started............................................................................................................2-2 Initial Actions .............................................................................................................2-2 Function Checks .........................................................................................................2-3 Final Actions...............................................................................................................2-4 Test Equipment ...........................................................................................................2-4 DISS Key Style Medical Gas Wall Outlet Leakage...................................................2-5 Diamond®, Latch Index, or Geometric Key Style Medical Gas Wall Outlet Leakage ...................................................................................................2-5 Attachment Malfunction.............................................................................................2-6 Rough-In Assembly Leakage (Pressurized Medical Gases) ......................................2-7 Rough-In Assembly Leakage (Vacuum Outlets Only)...............................................2-7 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 2-1 4 Getting Started Chapter 2 Getting Started WARNING: Only facility-authorized personnel should troubleshoot DiamondCare® Recessed Wall Outlets. Troubleshooting by unauthorized personnel could result in personal injury or equipment damage. Begin each procedure in this chapter with step 1. Follow the sequence outlined (each step assumes the previous step has been completed). In each step, the normal operation of the product can be confirmed by answering Yes or No to the statement. Your response will lead to another step in the procedure, a repair analysis procedure (RAP), or a component replacement. If more than one component is listed, replace them in the given order. To begin gathering information about the problem, start with Init ial Actions . Perform the Funct ion Che cks to isolate or identify a problem and to verify the repair after completing each corrective action (replacing or adjusting a part, seating a connector, etc.). To verify the repair, perform the Fina l Acti ons after the Functi on Chec ks. If troubleshooting procedures do not isolate the problem, call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427) for assistance. Initial Actions To gather information from operators concerning problems with the DiamondCare® Recessed Wall Outlets, use Initial Actions. Note symptoms or other information concerning the problem that the operator describes. This information helps identify the probable cause. 1. Someone who can explain the problem is available. [gu i Pq g Go to “Function Checks” on page 2–3. 2. Ask that person to demonstrate or explain the problem. The problem can be duplicated. [gu i 3. [gu i Pq g Go to “Function Checks” on page 2–3. The problem is a result of improper operator action. Pq g Go to “Function Checks” on page 2–3. 4. To ensure proper operation of the DiamondCare® Recessed Wall Outlet, perform the “Function Checks” on page 2–3. Page 2-2 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Function Checks Chapter 2 Function C hecks 1. Initial Actions have been performed. [gu i Pq g Go to “Initial Actions” on page 2-2. 2. Attach a secondary piece of equipment to the DISS gas outlet. The gas outlet does not leak and is properly sealed. [gu i Pq g Go to RAP 2.1. 3. Attach a secondary piece of equipment to the Diamond®, Latch Index, or Geometric quick connect key style gas outlet. The gas outlet does not leak and is properly sealed. [gu i Pq g Go to RAP 2.2. 4. The gas outlet does not leak and is properly sealed when no secondary piece of equipment is attached. [gu i Pq g For DISS gas outlets, go to RAP 2.1. For Diamond®, Latch Index, or Geometric quick connect key style gas outlets go to RAP 2.2. 5. Attach a secondary piece of equipment to the DISS, Diamond®, Latch Index, or Geometric key style gas outlet. The secondary piece of equipment locks into place and is properly attached to the gas outlet. [gu i Pq g Go to RAP 2.3. 6. For pressurized medical gases, remove the finish assembly from the rough-in assembly. The rough-in assembly does not leak when the finish assembly is removed. [gu i Pq g Go to RAP 2.4. 7. For vacuum outlets, ensure that the finish assembly is properly installed. The rough-in assembly does not leak, and is properly sealed when the finish assembly is installed. [gu i Pq g Go to RAP 2.5. 8. Go to “Final Actions” on page 2–4. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 2-3 4 Final Actions Chapter 2 Final Ac tions 1. Complete the required service procedures. Refer to CGA Pamphlet E-10 (1999 Edition), Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities. 2. Complete all required administrative tasks. T est Equipment CAUTION: Only qualified service personal should use test equipment on the DiamondCare® Recessed Wall Outlets. Possible equipment damage could occur if test equipment is used improperly. To complete the leakage test described, you will need fluid snoop in a bottle This test equipment will help personnel pinpoint problems with the DiamondCare® Recessed Wall Outlets.This chapter includes a list of functions and the technical information required to inspect the outlet for problems. Page 2-4 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) DISS, Diamond® Latch Index or Geometric Key Style Medical Gas Console Outlet Leakage Chapter 2 2.1 DISS Key Style Me dic al Gas Wall Outlet Le akage 1. Attach a secondary piece of equipment to the DISS key style gas outlet. The gas outlet does not leak and is properly sealed. [gu i Pq g Replace the frontbody O-ring supplied in the DISS repair kit (refer to procedure 4.5). If this solves the problem, go to “Final Actions” on page 2–4. Otherwise, call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 2. Go to “Final Actions” on page 2–4. 2.2 Diamond®, L atch Inde x, or Ge ometric Ke y Style Me dic al Gas Wa ll Outlet Leaka ge 1. Attach a secondary piece of equipment onto the Diamond®, Latch Index, or Geometric key style gas outlet. The gas outlet does not leak and is properly sealed. [gu i Pq g Replace the frontbody O-ring supplied in the repair kit by referring to one of the following procedures: – “Diamond® Quick-Connect Key Style Frontbody Assembly” on page 4–12 – “Latch Index Quick-Connect Key Style Frontbody Assembly” on page 4–15 – “Geometric Quick-Connect Key Style Frontbody Assembly” on page 4–17 If this solves the problem, go to “Final Actions” on page 2–4. Otherwise, go to step 2. 2. Replace the loaded barrel assembly (refer to procedure 4.2). This solves the problem. [gu i Pq g Call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 3. Go to “Final Actions” on page 2–4. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 2-5 4 Attachment Malfunction Chapter 2 2.3 Attachment Ma lfunction 1. Attach a secondary piece of equipment onto the DISS, Diamond®, Latch Index, or Geometric key style gas outlet. The secondary piece of equipment locks into place and is properly attached to the gas outlet. [gu i Pq g Ensure that the adapter on the secondary piece of equipment is the proper type and in good working order. If this solves the problem, go to “Final Actions” on page 2-4. Otherwise, go to step 2 for Diamond® key style, step 4 for Latch Index key style, or step 6 for Geometric key style. 2. For the Diamond® key style gas outlet, replace the adapter locking spring supplied in the frontbody repair kit (refer to procedure 4.6). This solves the problem. [gu i Pq g Call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 3. Go to “Final Actions” on page 2-4. 4. For the Latch Index key style gas outlet, replace the frontbody assembly (refer to procedure 4.1). This solves the problem. [gu i Pq g Call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 5. Go to “Final Actions” on page 2-4. 6. For the Geometric key style gas outlet, replace the frontbody assembly (refer to procedure 4.1). This solves the problem. [gu i Pq g Call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 7. Go to “Final Actions” on page 2-4. Page 2-6 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Rough-In Assembly Leakage Chapter 2 2.4 Rough-In A sse mbly L eakage (Pre ss urize d M edical Gas es) 1. Remove the finish assembly from the rough-in assembly on the gas outlet. The rough-in assembly seals properly and does not leak. [gu i Pq g Replace the rubber bushing for all gas outlet types (refer to procedure 4.3). If this solves the problem, go to “Final Actions” on page 2-4. Otherwise, call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 2. Go to “Final Actions” on page 2-4. 2.5 Rough-In A sse mbly L eakage (Vac uum Outlets O nly) 1. Ensure the finish assembly is properly installed. The rough-in assembly does not leak, and is properly sealed when the finish assembly is installed. [gu i Pq g Replace the rubber bushing in the rough-in assembly (refer to procedure 4.4). If this solves the problem, go to “Final Actions” on page 2-5. Otherwise, call BeaconMedæs Technical Support at 1-(888) 4-MEDGAS (463-3427). 2. Go to “Final Actions” on page 2-4. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 2-7 4 Chapter 2 NOTE S: Page 2-8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 3 Theory of Operation Ejcrvgt Eqpvgpvu Theory of Operation ...................................................................................................3-2 Hardware ..............................................................................................................3-2 Quick-Connect Key Style Outlets ..................................................................3-2 DISS Key Style Outlets..................................................................................3-2 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 3-1 5 Theory of Operation Chapter 3 T heory of Opera tion Hard ware Quick-Conne ct Key St yle Out let s This section describes the theory of operation for a Quick-Connect Key Style Wall Outlet and identifies the corresponding parts. NOTE: In pressurized gas outlets, both the frontbody and rough-in assemblies contain primary and secondary check units. However, according to NFPA 99, medical vacuum inlets (which also include WAGD and AGSS) shall not contain secondary check units. In the outlet rough-in assembly, a spring pushes the secondary check unit against a rubber bushing. This forms a gas-tight seal when a frontbody assembly is not attached to the rough-in assembly. When a frontbody barrel is inserted into a rough-in assembly, the secondary check unit is forced open, which permits gas flow through the secondary check unit. A rubber bushing seals the barrel, preventing external leaks. The primary check unit in the frontbody assembly prevents gas flow out of the outlet until an appropriate gas-specific adapter is fully inserted and engages the frontbody assembly. When an adapter is inserted into the frontbody keying disc, the adapter nose pushes the frontbody piston back. This breaks the seal between the frontbody barrel and the frontbody O-ring, which allows gas to flow. A locking spring or latching plate holds the adapter in place. The frontbody O-ring forms a gas-tight seal around the nose of the adapter, allowing gas to pass through the adapter without leaking. DISS Key Styl e Outl ets This section describes the theory of operation for a DISS Key Style Wall Outlet and identifies the corresponding parts. NOTE: In pressurized gas outlets both the frontbody and rough-in assemblies contain check units, primary and secondary check units respectively. However, according to NFPA 99, medical vacuum inlets (which also include WAGD and AGSS) shall not contain secondary check units. In the outlet rough-in assembly, a spring pushes the secondary check unit against a rubber bushing. This forms a gas-tight seal when a frontbody assembly is not attached to the rough-in assembly. Page 3-2 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Theory of Operation Chapter 3 When a frontbody barrel is inserted into a rough-in assembly, the secondary check unit is forced open, which permits gas flow through the secondary check unit. A rubber bushing seals the barrel, preventing external leaks. The primary check unit in the frontbody assembly prevents gas flow out of the outlet until an appropriate gas-specific adapter is fully inserted and engaged in the frontbody assembly. When a DISS (female) adapter is connected onto the frontbody threaded DISS (male) barrel, the nose of the DISS adapter pushes the frontbody piston back. This breaks the seal between the frontbody barrel and the frontbody O-ring, which allows gas to flow. 5 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 3-3 Chapter 3 NOTE S: Page 3-4 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 4 Removal, Replacement, and Adjustment Procedures Ejcrvgt"Eqpvgpvu Frontbody Assembly...................................................................................................4-3 Removal................................................................................................................4-3 Replacement .........................................................................................................4-3 Twist-Lock Replaceable Barrel Assembly .................................................................4-4 Removal................................................................................................................4-4 Replacement .........................................................................................................4-4 Rough-In Secondary Check Unit Assembly (Pressurized Outlets Only) ..................4-6 Removal................................................................................................................4-6 Replacement .........................................................................................................4-7 Rough-In Assembly (Vacuum Outlets Only) .............................................................4-8 Removal................................................................................................................4-8 Replacement .........................................................................................................4-8 DISS Key Style Frontbody Assembly......................................................................4-10 Removal..............................................................................................................4-10 Replacement .......................................................................................................4-11 Diamond® Quick-Connect Key Style Frontbody Assembly ...................................4-12 Removal..............................................................................................................4-12 Replacement .......................................................................................................4-13 Latch Index Quick-Connect Key Style Frontbody Assembly..................................4-15 Removal..............................................................................................................4-15 Replacement .......................................................................................................4-16 Geometric Quick-Connect Key Style Frontbody Assembly ....................................4-17 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-1 6 Chapter Contents Chapter 4 Removal..............................................................................................................4-17 Replacement .......................................................................................................4-18 Page 4-2 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.1 Frontbody Assembly Chapter 4 4.1 Frontbody Ass embly Tools required: #2 phillips head screwdriver Remo val You do not have to turn off an outlet’s gas service supply before removing and servicing the frontbody assembly for pressure gas services. The secondary check valve and bushing in the rough-in assembly prevents gas flow from the gas service supply line. (Since medical vacuum, WAGD, and AGSS do not have secondary checks, temporarily turn off the outlet’s vacuum supply or install the pressure test cap.) 1. Using a #2 phillips head screwdriver, loosen the two screws (A) that secure the frontbody assembly (B) and the finish faceplate (C) to the rough-in assembly (D) (see figure 4-1 on page 4–3). Hkiwtg"6/30""Htqpvdqf{"Cuugodn{"Tgoqxcn 6 2. Carefully remove the frontbody assembly (B) and the finish faceplate (C) from the rough-in assembly. Rep lacemen t 1. Inspect the parts of the frontbody assembly for excessive wear or damage. 2. Replace defective parts as necessary. 3. To install the replacement frontbody assembly, reverse the removal procedure. 4. To ensure proper operation of the frontbody assembly, perform the “Function Checks” on page 2–3. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-3 4.2 Twist-Lock Replaceable Barrel Assembly Chapter 4 4.2 T wist-L ock Re pla ceable Ba rrel Ass embly Tools required: None Parts required: Refer to “Replacement Twist-Lock Barrel Assembly Repair Kits” on page 5–31 to select the proper twist-lock replaceable barrel assembly. Remo val WARNING: Notify all facility personnel whenever shutting off any medical gas supply. Failure to do so could result in patient injury or death. NOTE: You do not have to turn off an outlet’s gas service supply before removing and servicing the twist-lock replaceable barrel assembly for pressure gas services. The secondary check valve and bushing in the rough-in assembly prevent gas flow from the gas service supply line. (Since medical vacuum, WAGD, and AGSS do not have secondary checks, temporarily turn off the outlet’s gas service supply, or install the pressure test cap.) 1. Remove the frontbody assembly (refer to procedure 4.1). 2. Rotate the twist-lock barrel assembly (A) counterclockwise 180° until the flat portion of the barrel assembly is moved from the 6:00 position (llocke d) to the unl ocked ) (see figure 4-2 on page 4–5). 12:00 position (u NOTE: Be careful not to lose the O-ring and washer when removing the twist-lock replaceable barrel assembly from the keying disc assembly. 3. Tilt the twist-lock replaceable barrel assembly (A) downward, and remove it from the keying disc assembly (B), being careful not to lose the small O-ring (C) and washer (D). Rep lacemen t 1. Inspect the parts of the frontbody assembly for excessive wear or damage. 2. Replace defective parts as necessary. 3. To install a twist-lock replaceable barrel assembly (A), reverse the removal procedure. Page 4-4 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.2 Twist-Lock Replaceable, Barrel Assembly Chapter 4 Hkiwtg"6/40""Htqpvdqf{"Dcttgn"Cuugodn{ 4. Ensure that the O-ring (C) and washer (D) are in place on the frontbody assembly before installing the twist-lock replaceable barrel assembly. NOTE: Once the twist-lock replaceable barrel assembly is installed, the flat portion of the barrel assembly should be located in the bottom, 6:00 position. 5. Lock the barrel assembly by twisting it back to its original 6:00 position. 6. To ensure proper operation of the twist-lock replaceable barrel assembly, perform the “Function Checks” on page 2–3. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-5 6 4.3 Rough-In Secondary Check Unit Assembly (Pressurized Outlets Only) Chapter 4 4.3 Rough-In Sec ondary C heck Unit Ass embly (Pre ss urize d Outlets Only) Tools required: Small screwdriver Remo val WARNING: Notify all facility personnel whenever shutting off any medical gas supply. Failure to do so could result in patient injury or death. WARNING: Shut off the gas supply to the outlet before servicing the rough-in secondary check unit assembly. Failure to do so could result in personal injury or equipment damage. 1. Shut off the gas supply to the outlet. 2. Remove the finish/frontbody assembly (refer to procedure 4.1). 3. Note the removal sequence of the internal parts in the rough-in secondary check unit assembly to ensure proper replacement during the installation procedure. 4. Using a small screwdriver, remove the retaining ring (A) from the rough-in assembly (B) (see figure 4-3 on page 4–7). 5. Remove the washer (C). 6. Using the small screwdriver, carefully remove the rubber bushing (D) from the rough-in assembly (B). 7. Remove the secondary check (E). 8. Remove the spring (F). Page 4-6 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.4 Rough-In Assembly (Vacuum Outlets Only) Chapter 4 Hkiwtg"6/50""Tqwij/Kp"Ugeqpfct{"Ejgem"Wpkv"Cuugodn{"*Rtguuwtg"Icu+ Rep lacemen t 1. Replace all the parts included in the replacement kit. 2. To install the replacement secondary check unit assembly, reverse the removal procedure. 3. To ensure proper operation of the rough-in secondary check unit assembly, perform the “Function Checks” on page 2–3. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-7 6 4.4 Rough-In Assembly (Vacuum Outlets Only) Chapter 4 4.4 Rough-In A sse mbly (Vacuum Outlets Only) Tools required: Small screwdriver Remo val WARNING: Notify all facility personnel whenever shutting off any medical gas supply. Failure to do so could result in patient injury or death. WARNING: Shut off the service supply to the outlet before servicing the vacuum outlet bushing. Failure to do so could result in personal injury or equipment damage. 1. Shut off the service supply to the outlet. 2. Remove the frontbody assembly (refer to procedure 4.1). 3. Note the removal sequence of the internal parts in the rough-in assembly to ensure proper replacement during the installation procedure. 4. Using a small screwdriver, remove the retaining ring (A) from the rough-in assembly (B) (see figure 4-4 on page 4–9). 5. Remove the washer (C). 6. Using the small screwdriver, carefully remove the rubber bushing (D) from the rough-in assembly (B). Rep lacemen t 1. Replace all the parts included in the replacement kit. 2. To install the replacement rough-in assembly, reverse the removal procedure. 3. To ensure proper operation of the rough-in assembly, perform the “Function Checks” on page 2–3. Page 4-8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.4 Rough-In Assembly (Vacuum Outlets Only) Chapter 4 Hkiwtg"6/60""Tqwij/Kp"Cuugodn{"*Xcewwo"Qpn{+ 6 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-9 4.5 DISS Key Style Frontbody Assembly Chapter 4 4.5 DISS Key Style Frontbody Ass embly Tools required: Retaining ring removal/installation tool (appropriate size/type) Small screwdriver Remo val WARNING: Notify all facility personnel whenever shutting off any medical gas supply. Failure to do so could result in patient injury or death. NOTE: You do not have to turn off the outlet’s gas service supply before removing and servicing the DISS key style frontbody assembly for pressure gas services. The secondary check valve and bushing in the rough-in assembly prevents gas flow from the pressure gas service supply line except in vacuum outlets. NOTE: Medical vacuum, WAGD, and AGSS do not have secondary checks. The service supply must be turned off, or the pressure test cap should be installed in order to service their rough-in assemblies. Otherwise, the line will continue to maintain a draw (suction). 1. Remove the frontbody assembly (refer to procedure 4.1). 2. Note the removal sequence of the internal parts of the DISS key style frontbody assembly to ensure proper replacement during the installation procedure. 3. Using the retaining ring removal/installation tool or a small screwdriver, remove the retaining ring (A) from the rear of the DISS frontbody assembly (B) (see figure 4-5 on page 4–11). 4. Remove all of the internal parts from the DISS frontbody assembly (B) by performing the following: a. Carefully remove the DISS frontbody spring (C). b. Remove the DISS piston (D). c. Remove the frontbody piston O-ring (E) from the DISS piston (D). Page 4-10 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.5 DISS Key Style Frontbody Assembly Chapter 4 Hkiwtg"6/70""FKUU"Mg{"Uv{ng"Htqpvdqf{"Cuugodn{ Rep lacemen t 1. Inspect the parts of the frontbody assembly for excessive wear or damage. 2. Replace defective parts as necessary. 3. To install the replacement DISS frontbody assembly, reverse the removal procedure. 4. To ensure proper operation of the DISS key style frontbody assembly, perform the “Function Checks” on page 2–3. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-11 6 4.6 Diamond® Quick-Connect Key Style Frontbody Assembly Chapter 4 4.6 Diamond® Quic k-C onnect Key Style Frontbody Ass embly Tools required: Retaining ring removal/installation tool (appropriate size/type) Needle nose pliers The procedure in this section describes how to replace the components of the twist-lock barrel assembly. Remo val NOTE: You do not have to turn off the outlet’s gas service supply before removing and servicing the Diamond® Quick-Connect key style frontbody assembly for pressure gas services. The secondary check valve and bushing in the rough-in assembly prevents gas flow from the pressure gas service supply line. NOTE: Medical vacuum, WAGD, and AGSS do not have secondary checks. The service supply must be turned off, or the pressure test cap should be installed in order to service their rough-in assemblies. Otherwise, the line will continue to maintain a draw (suction). 1. Remove the twist-lock replaceable barrel assembly (refer to procedure 4.2). 2. Note the removal sequence of the internal parts in the Diamond® Quick-Connect frontbody assembly to ensure proper replacement during the installation procedure. 3. Using the retaining ring removal tool or a small screwdriver, remove the retaining ring (A) from the rear of the twist-lock replaceable barrel assembly (B) (see figure 4-6 on page 4–12). Hkiwtg"6/80""Fkcoqpf™"Swkem/Eqppgev"Mg{"Uv{ng"Htqpvdqf{"Cuugodn{ Page 4-12 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.6 Diamond® Quick-Connect Key Style Frontbody Assembly Chapter 4 4. Remove all of the internal parts from the twist-lock replaceable barrel assembly (B) by performing the following: a. Carefully remove the frontbody secondary piston spring (C). b. Remove the secondary piston (D). c. Remove the frontbody piston O-ring (E) from the secondary piston (D). d. Remove the spring (F). e. Remove the frontbody piston (G). 5. Remove the parts located at the front of the twist-lock replaceable barrel assembly (B) by performing the following: a. Remove the O-ring (H) from the front of the twist-lock replaceable barrel assembly (B). NOTE: The adapter locking spring clip in the frontbody keying disc assembly can be accessed through the opening from which the twist-lock replaceable barrel assembly was removed. b. Remove the frontbody washer (I) from the frontbody keying disc assembly (K). c. Using the needle nose pliers, remove the adapter locking spring clip (J) from the keying disc assembly (K). Rep lacemen t 1. Inspect the parts of the frontbody assembly for excessive wear or damage. 2. Replace defective parts as necessary. 3. To install the replacement Diamond® Quick-Connect frontbody assembly, reverse the removal procedure. 4. During the replacement procedure, ensure that the frontbody secondary piston spring (A) is seated properly onto the secondary piston (B) groove (see figure 47 on page 4–14). DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-13 6 4.6 Diamond® Quick-Connect Key Style Frontbody Assembly Chapter 4 Hkiwtg"6/90""Ugeqpfct{"Rkuvqp"Cuugodn{"Tgrncegogpv 5. Ensure that the O-ring (C) is seated properly onto the secondary piston (B) groove. 6. To ensure proper operation of the Diamond® Quick-Connect key style frontbody assembly, perform the “Function Checks” on page 2–3. Page 4-14 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.7 Latch Index Quick-Connect Key Style Frontbody Assembly Chapter 4 4.7 L atch Inde x Quic k-C onne ct Key Style Frontbody A sse mbly Tools required: Retaining ring removal/installation tool (appropriate size/type) The procedure in this section describes how to replace the components of the twist-lock barrel assembly. Remo val NOTE: You do not have to turn off an outlet’s gas service supply before removing and servicing the Latch Index Quick-Connect key style frontbody assembly for pressure gas services. The secondary check valve and bushing in the rough-in assembly prevent gas flow from the gas service supply line. (Since medical vacuum, WAGD, and AGSS do not have secondary checks, temporarily turn off the outlet’s gas service supply or install the pressure test cap.) 1. Remove the twist-lock replaceable barrel assembly (refer to procedure 4.2). 2. Note the removal sequence of the internal parts in the Latch Index QuickConnect key style frontbody assembly to ensure proper replacement during the installation procedure. 3. Using the retaining ring removal tool, remove the retaining ring (A) from the rear of the twist-lock replaceable barrel assembly (B) (see figure 4-8 on page 4–15). Hkiwtg"6/:0""Ncvej"Kpfgz™"Swkem/Eqppgev"Mg{"Uv{ng"Htqpvdqf{"Cuugodn{" DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-15 6 4.7 Latch Index Quick-Connect Key Style Frontbody Assembly Chapter 4 4. Remove all of the internal parts from the twist-lock replaceable barrel assembly (B) by performing the following: a. Carefully remove the frontbody secondary piston spring (C). b. Remove the secondary piston (D). c. Remove the frontbody piston O-ring (E) from the secondary piston (D). d. Remove the spring (F). e. Remove the frontbody piston (G). f. Remove the O-ring (H) from the front of the twist-lock replaceable barrel assembly (B). g. Remove the frontbody washer (I) from the frontbody keying disc assembly (J). Rep lacemen t 1. Inspect the parts of the frontbody assembly for excessive wear or damage. 2. Replace defective parts as necessary. 3. To install the replacement Latch Index Quick-Connect key style frontbody assembly, reverse the removal procedure. 4. To ensure proper operation of the Latch Index Quick-Connect key style frontbody assembly, perform the “Function Checks” on page 2–3. Page 4-16 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) 4.8 Geometric Quick-Connect Key Style Frontbody Assembly Chapter 4 4.8 Geometric Quick-Connect Key Style Frontbody Ass embly Tools required: Retaining ring removal/installation tool (appropriate size/type) The procedure in this section describes how to replace the components of the twist-lock barrel assembly. Remo val NOTE: You do not have to turn off the outlet’s gas service supply before removing and servicing the Geometric Quick-Connect key style frontbody assembly for pressure gas services. The secondary check valve and bushing in the rough-in assembly prevents gas flow from the pressure gas service supply line. NOTE: Medical vacuum, WAGD, and AGSS do not have secondary checks. The service supply must be turned off, or the pressure test cap should be installed in order to service their rough-in assemblies. Otherwise, the line will continue to maintain a draw (suction). 1. Remove the twist-lock replaceable barrel assembly (refer to procedure 4.2). 2. Note the removal sequence of the internal parts in the Geometric Quick-Connect key style frontbody assembly to ensure proper replacement during the installation procedure. 3. Using the retaining ring removal tool, remove the retaining ring (A) from the rear of the twist-lock replaceable barrel assembly (B) (see figure 4-9 on page 4–18). DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 4-17 6 4.8 Geometric Quick-Connect Key Style Frontbody Assembly Chapter 4 Hkiwtg"6/;0""Igqogvtke"Swkem/eqppgev"Mg{"Uv{ng"Htqpvdqf{"Cuugodn{" NOTE: For Waste Anesthetic Gas Disposal (WAGD), and AGSS service only, the barrel assembly is permanently attached to the frontbody keying disc assembly. 4. Remove all of the internal parts from the twist-lock replaceable barrel assembly (B) by performing the following: a. Carefully remove the frontbody piston spring (C). b. Remove the frontbody piston (D). c. Remove the frontbody piston O-ring (E) from the frontbody piston (D). d. Remove the O-ring (F) and washer (G). Rep lacemen t 1. Inspect the parts of the frontbody assembly for excessive wear or damage. 2. Replace defective parts as necessary. 3. To install the replacement Geometric Quick-Connect key style frontbody assembly, reverse the removal procedure. 4. To ensure proper operation of the Geometric Quick-Connect key style frontbody assembly, perform the “Function Checks” on page 2–3. Page 4-18 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 5 Parts List Ejcrvgt Eqpvgpvu Warranty .....................................................................................................................5-3 Service Parts Ordering................................................................................................5-5 Recommended Spare Parts.........................................................................................5-5 DISS Key Style Finish Assembly...............................................................................5-6 Diamond® Quick-Connect Key Style Finish Assembly............................................5-8 Latch Index Quick-Connect Key Style Finish Assembly ........................................5-10 Geometric Quick-Connect Key Style Finish Assembly...........................................5-12 Gas Service Rough-In Assembly..............................................................................5-14 Twist-Lock Finish Assembly....................................................................................5-16 Power Drop Straight Blade Finish Assembly...........................................................5-17 Duplex Receptacle Finish Assembly........................................................................5-18 Outlet—GFCI Finish Assembly ...............................................................................5-19 Toggle Switch Finish Assembly ...............................................................................5-20 Decora® Switch Finish Assembly ...........................................................................5-21 Low Voltage Switch Finish Assembly .....................................................................5-22 Blank Provision Finish Assembly ............................................................................5-23 Electrical Accessories Rough-In Assembly..............................................................5-24 Recessed Wall Slide Finish Assembly......................................................................5-25 Recessed Wall Blank Finish Assembly ....................................................................5-26 Recessed Wall Slide Rough-In Assembly ................................................................5-27 Wall-Mounted Slide Finish Assembly with Anchors ...............................................5-28 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-1 7 Chapter Contents Chapter 5 Surface-Mounted Gas Outlet Enclosure...................................................................5-29 Surface-Mounted Slide Enclosure............................................................................5-30 Replacement Twist-Lock Barrel Assembly Repair Kits ..........................................5-31 Frontbody Repair Parts Kits.....................................................................................5-32 Rough-In Assembly Repair Parts Kits .....................................................................5-33 DiamondCare® Conversion Kits .............................................................................5-34 Page 5-2 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Warranty Chapter 5 Warranty BeaconMedæs warrants the DiamondCare® Recessed Wall Outlets and Electrical Accessories to be free of defects in materials or workmanship when installed and operated in accordance with instructions. The warranty period is 30 months from shipment date or 24 months from startup, whichever period terminates earlier. This warranty covers all necessary parts and labor required for correction of the defect whether by any or all of repair, replacement, or credit, which election shall be made by BeaconMedæs at it's sole discretion. This warranty requires the owner to ensure that the equipment is 1) started up or placed in service by an authorized representative of BeaconMedæs, 2) certified in accordance with NFPA 99, most recent edition, by a properly qualified certification agency, and 3) maintained in strict accordance with Operation and Maintenance Instructions provided with the product. Warranty claims will be honored only after examination by BeaconMedæs and only when such examination shall disclose to BeaconMedæs's reasonable satisfaction that such equipment has not been damaged in shipment or Page 5-3 installation, improperly installed, operated outside of any published operating limits (including but not limited to temperature, pressure, humidity, or ventilation), improperly or inadequately maintained, field modified in any way, improperly repaired, or in any other way improperly applied or used. All claims against this warranty require prompt notification, within the warranty period, of any seeming defect. Failure to promptly notify BeaconMedæs of the seeming defect will invalidate all warranties. This warranty excludes damage or defect caused by shipping, acts of God, fire, war, labor difficulties, action of government, or other cause beyond the reasonable control of BeaconMedæs. This warranty is given in lieu of all other warranties, expressed or implied, including implied warranties of fitness for a particular purpose and merchantability. In no event shall BeaconMedæs be liable for damages in excess of the value of the defective product, nor shall BeaconMedæs be liable for any direct, special or consequential damages, loss of profit of any kind, or for loss of use of the products. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Warranty Chapter 5 NOTE S: Page 5-4 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Service Parts Ordering Chapter 5 Servic e Pa rts Ordering Use the part numbers listed in this section of the manual to identify service parts to be ordered. To order parts, call BeaconMedæs at (888) 4-MEDGAS (888-463-3427). Re comme nded Spa re Parts For a recommended spare parts list for the DiamondCare® series of Medical Gas Recessed Wall Outlets, see table 5-1 on page 5-5. Ta ble 5-1. Rec omme nded Spare Pa rts Li st Quantit y Desc ripti on 1 per 10 outlets per key style Twist-lock barrel assembly 1 per 25 outlets Frontbody keying disc assembly 3 per 100 outlets Rough-in repair kits (pressurized or vacuum) 3 per 100 outlets Finish repair kits 1 per 20 outlets Faceplate, outlet, powder coated 1 per 25 outlets Complete finish assembly 7 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-5 DISS Key Style Frontbody Chapter 5 DISS Key Style Finis h Ass embly Hkiwtg"7/30""FKUU"Mg{"Uv{ng"Hkpkuj"Cuugodn{ Page 5-6 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) DISS Key Style Frontbody Chapter 5 Ta ble 5-2. DISS Key St yle Fini sh Assembl y Item Num ber Quant ity Descript ion 6803-8120-800 or 6803-8120-801 or 6803-8120-802 or 6803-8120-803 or 6803- 8120-804 or 6803-8120-805 or 6803-8120-806 or 6803-8120-807 or 6803-8120-808 or 6803-8120-809 or 6803-8120-810 or 6803-8120-811 1 2 0210-0559-300 2 O-ring, screw retainer 3 6803-2000-205 1 Faceplate, gas outlet, powder coated 4 6812-2001-007w 1 Retaining ring 5 6803-2000-188 or 6803-2000-187 1 Piston—for O2, VAC, EVAC or Piston—DISS 6 6812-2001-003 2 Screw—pan PH SST 6-32 x 1-7/8 7 0210-0601-300w 1 O-ring 8 6812-2001-008w 1 Spring, piston DISS 1 w Pa rt Number O2 finish assembly—green/white N2O finish assembly—blue/white VAC finish assembly—white/black Air finish assembly—yellow/black CO2 finish assembly—grey/black N2 finish assembly—black/white WAGD finish assembly—violet/white O2/CO2 finish assembly—green/white O2-ISO finish assembly—white/green Air-ISO finish assembly—white/black Vac-ISO finish assembly—yellow/black AGSS-ISO finish assembly—violet/white Included within the frontbody repair kit. See table 5-23 on page 5-32 for details. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-7 7 Diamond® Quick-Connect Key Style Frontbody Chapter 5 Diamond® Quic k-C onnect Key Style Finish As sembly Hkiwtg"7/40""Fkcoqpf™"Swkem/Eqppgev"Mg{"Uv{ng"Hkpkuj"Cuugodn{ Tabl e 5-3. Diam ond® Quick-Conne ct Key St yle Fi nish Assem bly It em Num be r 1 2 Page 5-8 Part Numbe r 6803-8121-800 or 6803-8121-801 or 6803-8121-802 or 6803-8121-803 or 6803-8121-806 or 6803-8121-808 or 6803-8121-809 or 6803-8121-810 or 6803-8121-811 Quanti ty Descripti on O2 finish assembly—green/white N2O finish assembly—blue/white VAC finish assembly—white/black Air finish assembly—yellow/black 1 0210-0601-300w+ 1 WAGD finish assembly—violet/white O2-ISO finish assembly—white/green Air-ISO finish assembly—white/black Vac-ISO finish assembly—yellow/black AGSS-ISO finish assembly—violet/white O-Ring—frontbody piston DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Diamond® Quick-Connect Key Style Frontbody Chapter 5 Item Num ber 3 6803-2000-200w+ 1 Piston—Diamond® frontbody 4 0210-0664-300w+ 1 O-Ring—Diamond® frontbody 5 0203-5069-300w+ 1 Spring Clip—Diamond® frontbody Frontbody keying disc assembly—O2 6 6803-8111-900 or 6803-8111-901 or 6803-8111-902 or 6803-8111-903 or 6803-8111-904 or 6803-8111-906 or 6803-8111-908 or 6803-8111-909 or 6803-8111-910 or 6803-8111-911 1 7 6812-2001-003 2 8 0402-1130-300w+ 1 Washer—Diamond® frontbody 9 6803-2000-178+ Barrel—Diamond® frontbody 10 6812-2000-995w+ 1 Spring 11 6803-2000-174+ Secondary Piston—Diamond® frontbody 12 6812-2001-007w+ 1 Retaining ring, outlet barrel 13 6803-2000-205 1 Faceplate, gas outlet, powder coated 14 6812-2001-009w+ 1 Spring—frontbody secondary piston 15 0210-0559-300 O-ring, screw retainer w + Part Num ber Quant ity Desc ripti on Frontbody keying disc assembly—N2O Frontbody keying disc assembly—VAC Frontbody keying disc assembly—Air outlet Frontbody keying disc assembly—CO2 Frontbody keying disc assembly—WAGD Frontbody keying disc assembly—O2-ISO Frontbody keying disc assembly—Air-ISO Frontbody keying disc assembly—Vac-ISO Frontbody keying disc assembly—AGSS 1 1 2 Screw—pan PH SST 6-32 x 1-7/8 7 Included within the frontbody repair kit. See table 5-23 on page 5-32 for details. Included within the replacement twist-lock barrel assembly. See table 5-22 on page 5-31 for details. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-9 Latch Index Quick-Connect Key Style Frontbody Chapter 5 L atch Inde x Quic k-Conne ct Key Style Finish As sembly Hkiwtg"7/50""Ncvej"Kpfgz"Swkem/Eqppgev"Mg{"Uv{ng"Hkpkuj"Cuugodn{ Tabl e 5-4. Lat ch Inde x Quick-Conne ct Ke y St yle Fi nish Assem bly Item Number 1 Page 5-10 Part Number 6803-8123-800 or 6803-8123-801 or 6803-8123-802 or 6803-8123-803 or 6803-8123-806 or 6803-8123-808 or 6803-8123-809 or 6803-8123-810 or 6803-8123-811 Quant ity Descript ion O2 finish assembly—green/white N2O finish assembly—blue/white VAC finish assembly—white/black Air finish assembly—yellow/black 1 WAGD finish assembly—violet/white O2-ISO finish assembly—white/green Air-ISO finish assembly—white/black Vac-ISO finish assembly—yellow/black AGSS-ISO finish assembly—violet/white DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Latch Index Quick-Connect Key Style Frontbody Chapter 5 Item Number Part Number Quant ity Descript ion Frontbody keying disc assembly—O2 6803-8114-900 or 6803-8114-901 or 6803-8114-902 or 6803-8114-903 or 6803-8114-906 or 6803-8114-908 or 6803-8114-909 or 6803-8114-910 or 6803-8114-911 1 3 6812-2001-003 2 Screw—pan PH SST 6-32 x 1-7/8 4 0210-0559-300 2 O-ring, screw retainer 5 6803-2000-205 1 Faceplate, outlet, powder coated 6 6812-2001-007w+ 1 Retaining ring, outlet barrel 7 6812-2001-009w+ 1 Spring—frontbody secondary piston 8 6803-2000-174+v 1 Secondary piston—Diamond® frontbody 9 0210-0601-300w+ 1 O-ring—frontbody piston 10 6812-2000-995w+ 1 Spring 11 6803-2000-200w+v 1 Piston—Diamond® frontbody 12 525229-00+v 1 Barrel—Diamond® frontbody 13 0402-1130-300w+ 1 Washer—Diamond® frontbody 14 0210-0664-300w+ 1 O-ring—Diamond® frontbody 2 w + v Frontbody keying disc assembly—N2O Frontbody keying disc assembly—VAC Frontbody keying disc assembly—Air outlet Frontbody keying disc assembly—WAGD Frontbody keying disc assembly—O2-ISO Frontbody keying disc assembly—Air-ISO Frontbody keying disc assembly—Vac-ISO Frontbody keying disc assembly—AGSS Included within the frontbody repair kit. See table 5-23 on page 5-32 for details. Included within the replacement twist-lock barrel assembly. See table 5-22 on page 5-31 for details. Used in both Diamond® and Latch Index key style frontbody barrel assemblies. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-11 7 Geometric Quick-Connect Key Style Finish Assembly Chapter 5 Geometric Quick-Connect Key Style Finis h Ass embly Hkiwtg"7/60""Igqogvtke"Swkem/Eqppgev"Mg{"Uv{ng"Hkpkuj"Cuugodn{ T able 5-5. Geom etri c Quic k-Connect Key Style Finish Asse mbly Item Number Part Num ber Quantit y Desc ripti on 6803-8122-800 O2 finish assembly—green/white or N2O finish assembly—blue/white 6803-8122-801 or VAC finish assembly—white/black 6803-8122-802 or Air finish assembly—yellow/black 6803-8122-803 or WAGD finish assembly—violet/white 1 6803-8122-806 1 or O2-ISO finish assembly—white/green 6803-8122-808 or Air-ISO finish assembly—white/black 6803-8122-809 or Vac-ISO finish assembly—yellow/black 6803-8122-810 or AGSS-ISO finish assembly—violet/white 6803-8122-811 Page 5-12 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Geometric Quick-Connect Key Style Finish Assembly Chapter 5 Item Number Part Number Quant ity Descript ion 6803-8112-900 or 6803-8112-901 or 6803-8112-902 or 6803-8112-903 or 6803-8112-908 or 6803-8112-909 or 6803-8112-910 1 3 6812-2001-003 2 Screw—pan PH SST 6-32 x 1-7/8 4 0210-0559-300 2 O-ring, screw retainer 5 6803-2000-205 1 Faceplate, outlet, powder coated 6 6812-2001-007w+ 1 Retaining ring 7 6812-2001-009w+ 1 Spring—frontbody secondary piston 8 6803-2000-194+ 1 Piston—Geometric Key frontbody 9 0210-0601-300w+ 1 O-Ring 10 6803-2000-177+ 1 Barrel—Geometric Key frontbody 11 6812-2110-003+ 1 O-ring 12 6812-2000-999+ 1 Washer 2 w + Frontbody keying disc assembly—O2 Frontbody keying disc assembly—N2O Frontbody keying disc assembly—VAC Frontbody keying disc assembly—Air outlet Frontbody keying disc assembly—O2-ISO Frontbody keying disc assembly—Air-ISO Frontbody keying disc assembly—Vac-ISO Included within the frontbody repair kit. See table 5-23 on page 5-32 for details. Included within the replacement twist-lock barrel assembly (not available for WAGD/AGSS). See table 5-22 on page 5-31 for details. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-13 7 Gas Service Rough-In Assembly Chapter 5 Gas Se rvice R ough-In Ass embly Hkiwtg"7/70""Icu"Ugtxkeg"Tqwij/Kp"Cuugodn{ Page 5-14 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Gas Service Rough-In Assembly Chapter 5 Tabl e 5-6. Ga s Se rvice Rough-In Assem bly Item Number Part Num ber Quantit y Descript ion O2 outlet assembly 6803-8139-800 or 6803-8139-801 or 6803-8139-802 or 6803-8139-803 or 6803-8139-804 or 6803-8139-805 or 6803-8139-806 or 6803-8139-807 1 2 6812-2000-075 2 3 6812-2001-004w 1 Retaining ring 4 6812-2001-037w 1 Bushing 5 6803-2000-199w 1 Secondary check (not used in VAC, WAGD, or AGSS) 6 0203-3508-300w 1 Spring (not used in VAC, WAGD, or AGSS) 7 6812-2000-851w 1 Washer 8 6812-2160-008+ 1 + w N2O outlet assembly VAC outlet assembly Air outlet assembly CO2 outlet assembly N2 outlet assembly WAGD outlet assembly O2/CO2 outlet assembly As required Screw, #8 x 5/8 7 Lubricant, Krytox® Item 8 is not shown in figure 5-5 on page 5–14. Included within the rough-in assembly repair kit. See table 5-24 on page 5-33 for details. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-15 Twist-Lock Finish Assembly Chapter 5 T wist-L ock Finis h Ass embly Hkiwtg"7/80""Vykuv/Nqem"Hkpkuj"Cuugodn{ Tabl e 5-7. Twist-Loc k Finish Assem bly Item Number 1 6803-8030-272 1 Power drop twist lock frontbody assembly 2 0208-0600-300 1 Strain relief 3 4 5 0210-0559-300 6812-2001-002 0211-1492-300 2 2 1 O-ring, screw retainer Screw—oval PH SST #6 x 1-3/4 type F Grommet 6 0208-0502-300 1 Receptacle, twist lock 7 0999-7996-010 As required Cable, flexible 12 AWG type SOW 8 6812-2540-007 1 Bracket, cord mounting 9 10 6803-2000-206 6812-2540-005 1 1 Faceplate, outlet, powder coated Finish plate Page 5-16 Part Numbe r Quanti ty Descript ion DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Power Drop Straight Blade Finish Assembly Chapter 5 Power Drop Stra ight B la de Finis h A sse mbly Hkiwtg"7/90""Rqygt"Ftqr"Uvtckijv"Dncfg"Hkpkuj"Cuugodn{ Ta ble 5-8. Powe r Drop Strai ght Bl ade Fini sh Assembl y It em Numbe r Part Numbe r Quanti ty Descript ion Power drop straight blade frontbody assembly 1 6803-8030-267 1 2 0208-0600-300 1 Strain relief 3 4 5 0210-0559-300 2 6812-2001-002 2 0211-1492-300 1 O-ring, screw retainer Screw—oval PH SST #6 x 1-3/4 type F Grommet 6 0208-0501-300 1 Receptacle, straigh blade 7 0999-7996-010 As required Cable, flexible 12 AWG type SOW 8 6812-2540-007 1 Bracket, cord mounting 9 6803-2000-206 1 Faceplate, outlet, powder coated 10 6812-2540-005 1 Finish plate DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-17 7 Duplex Receptacle Finish Assembly Chapter 5 Duplex Rec eptacle Finish Ass embly Hkiwtg"7/:0""Fwrngz"Tgegrvceng"Hkpkuj"Cuugodn{ Ta ble 5-9. Duplex Rece ptac le Fini sh Assembl y Item Number Part Num ber Quant ity De sc ripti on 1 675E01 1 Duplex receptacle, frontbody assembly— Ivory—20A 2 675E02 1 Duplex receptacle, frontbody assembly— Red—20A 3 6812-2001-002 2 Screw—oval PH SST #6 x 1-3/4 type F 4 6803-2000-002 1 Finish plate, electrical 5 205454 1 Faceplate, duplex receptacle 6 205556 1 Receptacle, Duplex straight blade—Ivory (included with assembly 675E01) 7 205557 1 Receptacle, Duplex straight blade—Red (included with assembly 675E02) Page 5-18 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Outlet—GFCI Finish Assembly Chapter 5 Outlet—GFCI Finish As sembly Hkiwtg"7/;0""Qwvngv¤IHEK"Hkpkuj"Cuugodn{ Ta ble 5-10. Outle t—GFCI Fi nish Assembl y Item Number Part Num ber Quant ity De sc ripti on 1 675E07 1 GFCI receptacle, frontbody assembly— Ivory—20A 2 675E06 1 GFCI receptacle, frontbody assembly— Red—20A 3 6812-2001-002 2 Screw—oval PH SST #6 x 1-3/4 type F 4 6803-2000-206 1 Finish plate, electrical 5 205552 1 Faceplate, switch, Decora® 6 50136 1 Receptacle, GFCI—Ivory (included with assembly 675E07) 7 54743 1 Receptacle, GFCI—Red (included with assembly 675E08) DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-19 7 Toggle Switch Finish Assembly Chapter 5 T oggle Switch Finish Ass embly Hkiwtg"7/320""Vqiing"Uykvej"Hkpkuj"Cuugodn{ T able 5-11. T oggle Swit ch Finish Asse mbly Item Number Part Num ber Quant ity De sc ripti on 1 675E03 1 Toggle switch, frontbody assembly 2 6812-2001-002 2 Screw—oval PH SST #6 x 1-3/4 type F 3 6803-2000-206 1 Finish plate, electrical 4 205551 1 Faceplate, switch, toggle 5 56824 1 Switch, toggle, 3-way Page 5-20 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Decora® Switch Finish Assembly Chapter 5 Decora® Switc h Finish As sembly Hkiwtg"7/330""Fgeqtc™"Uykvej"Hkpkuj"Cuugodn{ T able 5-12. Dec ora® Switc h Finish Asse mbly Item Number Part Num ber Quant ity De sc ripti on 1 675E04 1 Decora® switch, frontbody assembly 2 6812-2001-002 2 Screw—oval PH SST #6 x 1-3/4 type F 3 6803-2000-206 1 Finish plate, electrical 4 205552 1 Faceplate, switch, Decora® 5 205555 1 Switch, Decora®, 3-way, 20A DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-21 7 Low Voltage Switch Finish Assembly Chapter 5 L ow V olta ge Switch Finish Ass embly Hkiwtg"7/340""Nqy"Xqnvcig"Uykvej"Hkpkuj"Cuugodn{ Tabl e 5-13. Low Volta ge Switc h Fi nish Assem bly Item Number Part Num ber Quant ity De sc ripti on 1 675E05 1 Low voltage switch, frontbody assembly 2 6812-2001-002 2 Screw—oval PH SST #6 x 1-3/4 type F 3 6803-2000-206 1 Finish plate, electrical 4 205550 1 Faceplate, switch, low voltage 5 204662 1 Switch, rocker momentary Page 5-22 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Blank Provision Finish Assembly Chapter 5 Blank Provis ion Finis h As se mbly Hkiwtg"7/350""Dncpm"Rtqxkukqp"Hkpkuj"Cuugodn{ Tabl e 5-14. Blank Provi si on Finish Assem bly Item Number Part Num ber Quant ity De sc ripti on 1 675E06 1 Blank provision, frontbody assembly 2 6812-2001-002 2 Screw—oval PH SST #6 x 1-3/4 type F 3 6803-2000-206 1 Finish plate, electrical 4 205455 1 Faceplate, blank provision DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-23 7 Electrical Accessories Rough-In Assembly Chapter 5 E le ctrica l Ac ces sorie s Rough-In As se mbly Hkiwtg"7/360""Gngevtkecn"Ceeguuqtkgu"Tqwij/Kp"Cuugodn{ T able 5-15. E lec tric al Ac cessories Rough-In Asse mbly Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-270 1 Electrical accessories rough-in assembly 2 6812-2540-006 1 Junction box, electrical 3 6803-2000-277 1 Backplate, electrical accessories 4 6812-2000-075 2 Screw, #8 x 5/8 5 6812-2000-000 4 Screw, pan PH SST #6-32 x 1-7/8 Page 5-24 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Recessed Wall Slide Finish Assembly Chapter 5 Re cess ed Wall Slide Finish As sembly Hkiwtg"7/370""Tgeguugf"Ycnn"Unkfg"Hkpkuj"Cuugodn{ Ta ble 5-16. Rec esse d Wa ll Sl ide Fini sh Assembl y Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-263 1 Vacuum slide outlet frontbody assembly 2 6812-2001-002 2 Screw, oval PH SST #6 x 1-3/4 type F 3 6803-2000-207 1 Faceplate, vacuum slide, powder coated DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-25 7 Recessed Wall Blank Finish Assembly Chapter 5 Re cess ed Wall Blank Finish Ass embly Hkiwtg"7/380""Tgeguugf"Ycnn"Dncpm"Hkpkuj"Cuugodn{ Ta ble 5-17. Rec esse d Wa ll Blank Fini sh Assembl y Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-264 1 Blank outlet frontbody assembly 2 0210-0559-300 4 O-ring, screw retainer 3 6803-2000-205 1 Faceplate, gas outlet, powder coated 4 6803-2000-163 1 Plate blank, wall outlet 5 6812-2001-003 2 Screw—pan PH SST 6-32 x 1-7/8 Page 5-26 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Recessed Wall Slide Rough-In Assembly Chapter 5 Re cess ed Wall Slide R ough-In Ass embly Hkiwtg"7/390""Tgeguugf"Ycnn"Unkfg"Tqwij/Kp"Cuugodn{ Ta ble 5-18. Rec esse d Wa ll Sl ide Rough-In Assembl y Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-269 1 Vacuum slide outlet rough-in assembly 2 0203-0143-300 1 Caplug, #14 taper 3 6803-2000-276 1 Backplate, slide 4 6812-2000-075 2 Screw, #8 x 5/8 5 6803-2000-290 1 Dust cover DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-27 7 Wall-Mounted Slide Finish Assembly Chapter 5 Wall-Mounted Slide Finis h Ass embly with Anchors Hkiwtg"7/3:0""Ycnn/Oqwpvgf"Unkfg"Hkpkuj"Cuugodn{"ykvj"Cpejqtu Ta ble 5-19. Wa ll-Mounte d Slide Finish Assem bly wit h Anchors Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-268 1 Vacuum slide outlet frontbody assembly with anchors 2 6812-2001-002 2 Screw, oval PH SST #6 x 1-3/4 type F 3 6803-2000-207 1 Faceplate, vacuum slide, powder coated 4 0402-1820-300 2 Anchor Page 5-28 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Surface-Mounted Gas Outlet Enclosure Chapter 5 Surface -M ounted Gas Outlet Enc losure Hkiwtg"7/3;0""Uwthceg/Oqwpvgf"Icu"Qwvngv"Gpenquwtg 7 Tabl e 5-20. Surfa ce-Mounte d Gas Out let Enc losure Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-271 1 Kit, exposed gas outlet 2 6803-2000-288 1 Bracket, surface-mount 3 0140-6124-106 2 Screw 4 6803-2000-289 1 Box, surface-mount outlet DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-29 Surface-Mounted Slide Enclosure Chapter 5 Uwthceg/Oqwpvgf"Unkfg"Gpenquwtg Hkiwtg"7/420""Uwthceg/Oqwpvgf"Unkfg"Gpenquwtg T able 5-21. Surfac e-Mounted Sl ide E nclosure Item Number Part Num ber Quant ity De sc ripti on 1 6803-8030-274 1 Kit, exposed slide 2 6803-2000-288 1 Bracket, surface-mount 3 6803-2000-290 1 Box, surface-mount slide 4 9100-1000-001 1 Slide, vacuum 5 9100-1000-000 1 Spacer, slide 6 6812-2000-970 2 Screw Page 5-30 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Replacement Twist-Lock Barrel Assembly Repair Kits Chapter 5 Re pla cement Twis t-L ock Barrel Ass embly R epair Kits Hkiwtg"7/430""Tgrncegogpv"Vykuv/Nqem"Dcttgn"Cuugodn{"Tgrckt"Mkvu T able 5-22. Re plac eme nt T wi st -Lock Barrel Assembl y Repa ir Kit s Item Number Part Num ber Quant ity 7 De sc ripti on 1 6803-7030-121 1 Loaded barrel—Diamond® key style 2 6803-7030-122 1 Loaded barrel—Latch index key style, with Hill-Rom logo 3 6803-7030-123 1 Loaded barrel—Geometric key style (excluding WAGD) 4 6803-7030-130 1 Loaded barrel—Latch index key style, without company logo DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-31 Frontbody Repair Parts Kits Chapter 5 Frontbody Re pair Parts Kits Hkiwtg"7/440""Htqpvdqf{"Tgrckt"Rctvu"Mkvu Ta ble 5-23. Frontbody Re pair Part s Ki ts Ite m Num be r Part Numbe r Quanti ty De sc ription 1 6803-7030-117 1 pkg. for 10 outlets Repair kit, frontbody—Diamond® key style 2 6803-7030-118 3 6803-7030-119 4 6803-7030-116 Page 5-32 1 pkg. for 10 outlets 1 pkg. for 10 outlets 1 pkg. for 10 outlets Repair kit, frontbody—Latch index key style Repair kit, frontbody—Geomoetric key style Repair kit, frontbody—DISS key style DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Rough-In Assembly Repair Parts Kits Chapter 5 Rough-In As se mbly Re pair Parts Kits Hkiwtg"7/450""Tqwij/Kp"Cuugodn{"Tgrckt"Rctvu"Mkvu T able 5-24. Rough-In Assembl y Repai r Parts Kit s Item Number Part Num ber 1 1 pkg. for 6803-7030-125 10 outlets Repair kit, rough-in—Vac/WAGD/AGSS (all key styles) 2 6803-7030-124 1 pkg. for 10 outlets Repair kit, rough-in—Pressure gases (all key styles) Quanti ty Descri ption DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 5-33 7 DiamondCare® Conversion Kits Chapter 5 DiamondCa re® Conversion Kits Hkiwtg"7/460""FkcoqpfEctg™"Eqpxgtukqp"Mkvu Tabl e 5-25. Di amondCa re® Conve rsi on Kits It em Numbe r Part Number Qua nt ity 1 6803-7030-128w 1 2 6803-7030-126w 1 3 6803-7030-127w 1 4 6803-7030-129w 1 w Descri pt ion Kit, retro—Diamond®/DISS II and III wa ll vacuum rough-in assemblies Kit, retro—Diamond®/DISS II and III wa ll pressure rough-in assemblies Kit, retro—Diamond®/DISS II and III console pressure rough-in assemblies Kit, retro—Diamond®/DISS II and III console vacuum rough-in assemblies Rough-in assembly conversion only. A new DiamondCare®, Diamond®, or DISS frontbody finish assembly must be separately ordered. Page 5-34 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 6 General Procedures Ejcrvgt"Eqpvgpvu Cleaning......................................................................................................................6-2 Steam Cleaning.....................................................................................................6-2 Cleaning Hard to Clean Spots ..............................................................................6-2 Disinfection ..........................................................................................................6-2 Component Handling..................................................................................................6-3 Lubrication Requirements ..........................................................................................6-3 Service ........................................................................................................................6-4 Repair Policy and Procedure ......................................................................................6-5 Repair Kits..................................................................................................................6-6 General Service Procedures........................................................................................6-7 Tool and Supply Requirements ..................................................................................6-8 8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-1 Cleaning Chapter 6 Cleaning WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. CAUTION: Do not use harsh cleaners/detergents such as scouring pads and heavy duty grease removers, or solvents such as toluene, xylene, and acetone. Equipment damage could occur. CAUTION: Do not use oil or grease on or around the outlet. Doing so could result in equipment damage. Use only lubricants approved for oxygen service, such as Krytox® 6PL205. If there is no visible soilage with possible blood or body fluids, we recommend that you clean the unit with a mild detergent and warm water. If disinfection is desired, you may use a combination cleanser/disinfectant as explained in “Disinfection” below. Steam Cleaning Do not use any steam cleaning device on the DiamondCare® Recessed Wall Outlets. Excessive moisture can damage mechanisms in this unit. Cleaning H ard to Clean S po ts To remove difficult spots or stains, we recommend that you use standard household cleansers and a soft-bristled brush. To loosen heavy, dried-on soil, you may first need to saturate the spot. Disinfection When there is visible soilage, we recommend that you disinfect the unit with a tuberculocidal disinfectant. (For customers in the United States, the disinfectant should be registered with the Environmental Protection Agency.) Dilute disinfectants as specified on the manufacturer’s label. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-2 8 Component Handling Chapter 6 Component Handling CAUTION: When testing an outlet for correct operation, do not allow the piston in the check valve to "snap" back into position. The shoulder on the piston can break, causing leakage. WARNING: Particular caution must be taken to provide frequent inspection and service of the air outlets where DiamondCare® outlets are used in an air system supplied by a liquid ring air compressor that uses chlorinated water, and having galvanized piping or a galvanized air receiver. Chemical reactions occurring under those conditions may damage the pistons. Air outlets should be examined at least annually, and pistons that show evidence of deterioration should be replaced. Failure to do so could result in personal injury or equipment damage. L ubrication Requirements WARNING: Follow the product manufacturer’s instructions. Failure to do so could result in personal injury or equipment damage. CAUTION: Do not use silicone-based lubricants. Equipment damage could occur. 8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-3 Service Chapter 6 Service WARNING: Only facility-authorized personnel should service the DiamondCare® Recessed Wall Outlets. Service performed by unauthorized personnel could result in personal injury or equipment damage. For standard guidelines in properly maintaining the gas outlets, refer to CGA Pamphlet E-10 (1999 Edition), Maintenance of Medical Gas and Vacuum Systems in Health Care Facilities. Include the following when servicing the DiamondCare® Recessed Wall Outlets: • Inspect the finish faceplate and replace if necessary. • Inspect all labels and replace if necessary. • Check the general aesthetics of the DiamondCare® Recessed Wall Outlets. 8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-4 Repair Policy and Procedure Chapter 6 Re pair Policy and Procedure CAUTION: No repair should ever be undertaken or attempted by anyone not meeting the qualifications of or complying with the BeaconMedæs repair policy and procedures. Failure to do so could result in equipment damage. • Do not use malfunctioning equipment. • To ensure full reliability, have all repairs and service done by an authorized BeaconMedæs service representative. If this cannot be done, replacement and service of those parts listed in this manual can be done by a competent, trained individual having experience in the repair of devices of this nature. • After any repair, test the equipment to ensure that it is functioning properly and in accordance with the manufacturer\qs published specifications. • Replace damaged parts with components manufactured or sold by BeaconMedæs. Then test the unit to make sure that it complies with the manufacturer\qs published specifications. • Contact BeaconMedæs at 1-(888) 4-MEDGAS (463-3427) for assistance. • If you send a damaged assembly to a BeaconMedæs service center, package it securely in the original shipping container, if possible, and ship it prepaid. Enclose a letter with the assembly describing the problem and the repairs felt necessary. • In cases not covered by the BeaconMedæs Limited Warranty Policy, repairs will be made according to the BeaconMedæs current list price for the replacement part(s), plus a reasonable labor charge. 8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-5 Repair Kits Chapter 6 Repa ir Kits BeaconMedæs provides separate repair kits for these DiamondCare® frontbody and roughin assemblies: • Replacement Twist-Lock Barrel Assembly – Diamond® Key Style – Latch Index Key Style – Geometric Key Style (excluding WAGD) • Frontbody Repair Parts Kit – Diamond® Key Style – Latch Index Key Style – Geometric Key Style – DISS Key Style • Rough-in Assembly Repair Parts Kit – Pressurized gases (all key styles) – Vacuum, WAGD, and AGSS (all key styles) • DiamondCare® Conversion Kit Diamond®/DISSII and III wall rough-in assemblies w – – Pressure gases – Vacuum, WAGD, and AGSS Diamond®/DISSII and III console rough-ins assemblies w – – w Pressure gases – Vacuum, WAGD, and AGSS Rough-in assembly conversion only. A new DiamondCare®, Diamond®, or DISS frontbody finish assembly must be separately ordered. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-6 8 6.1 General Service Procedures Chapter 6 6.1 General Servic e Proce dures CAUTION: Only authorized and trained personnel should perform the service procedures. (The service procedures in Chapter 4 can be followed by individuals who have general knowledge and experience with devices of this nature.) No repairs or service should be attempted by anyone not having such qualifications. WARNING: Where DiamondCare® Recessed Wall Outlets are used in an air system supplied by a liquid ring air compressor that uses chlorinated water, and has galvanized piping or a galvanized air receiver, particular caution must be taken to frequently inspect and maintain of the air outlets. Chemical reactions occurring under those conditions may damage the pistons. Failure to maintain the air outlets could result in personal injury or equipment damaged. 1. Examine air outlets at least annually, and replace pistons that show evidence of deterioration. If deterioration is noted, examine the outlets quarterly. 2. Use only genuine replacement parts manufactured or sold by BeaconMedæs for all outlet repairs. 3. Read completely through each procedure before starting the procedure. Any exceptions may result in failure to properly and safely complete the procedure attempted. CAUTION: When testing an outlet for correct operation, do not allow the piston in the check valve to "snap" back into position. The shoulder on the piston can break, causing leakage. DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-7 8 Tool and Supply Requirements Chapter 6 T ool and Supply Requirements To service the DiamondCare® Recessed Wall Outlets, the following tools are required: • Retaining ring removal/installation tool (appropriate type/size) • #2 phillips head screwdriver • Screwdriver • Small screwdriver • Needle nose pliers • Hand-held power drill Page 6-8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Chapter 6 NOTE S: 8 DiamondCare® Recessed Wall Outlet and Electrical Accessories (####-###-####) Page 6-9 Andersen Medical Gas 12 Place Lafifitte Madisonville, LA 70447 http://www.TheMedicalGas.com 1-866-288-3783 Part No. MAN245 Rev. A ©2004 BeaconMedæs. All rights reserved. Corporate Headquarters: BeaconMedæs PO Box 7064 13325A Carowinds Boulevard Charlotte, NC 28241 Phone (704) 588-0854 Fax (704) 588-4949 Fo r te chn ical su pp or t or to p lace an o rde r call: 1 888 4 MEDGAS (1 888 463 3427) Fax (866) 635 3296 www.beaconmedaes.com