Download TCXC-User Manual-04a8

Mod.
TCxC
CANopen
FIELDBUS
MODULE
FOR
PNEUMATIC
MANIFOLD
VALVES
&
I/O SIGNAL
Pg. 1 di 24
INDEX
Important note ........................................................................................................................... 3
Abbreviation ............................................................................................................................... 3
Legend of symbols ..................................................................................................................... 4
System descripiton..................................................................................................................... 4
Module installation ..................................................................................................................... 5
P10 Compact manifold dimentions............................................................................................. 5
P15 Compact manifold dimentions............................................................................................. 6
ISO VDMA manifold dimentions .................................................................................................. 7
EDS file specification .................................................................................................................. 7
Connectors pin assignement ...................................................................................................... 7
System supply connection.......................................................................................................... 8
Terminal network resistor........................................................................................................... 9
How to Set the Module Address.................................................................................................. 10
Baudrates function mode ........................................................................................................... 10
Module diagnostic and status indicators .................................................................................... 11
Module specifications ................................................................................................................. 12
Valves Coil & Input/Output Slot Allocation.................................................................................. 13
Output manifold valves consumes-data definition ..................................................................... 13
Auxiliary Digital OUTPUT consumes-data definition.................................................................... 14
Auxiliary Digital INPUT produces-data definition ........................................................................ 14
Diagnostic definition and configuration...................................................................................... 15
Auxiliary Digital I/O Modules Connection .................................................................................... 16
Auxiliary Digital I/O Modules Specifications ................................................................................ 17
Modules Assembly System ......................................................................................................... 18
Identification Label ..................................................................................................................... 18
Conformity declaration ............................................................................................................... 18
FieldBus accessories ordering code............................................................................................ 19
System configuration examples ................................................................................................. 20
Dangers and residual risks ......................................................................................................... 22
Dangers caused by Improper use............................................................................................... 22
Correct and incorrect Use........................................................................................................... 22
Frequency of programmed maintenance ................................................................................... 22
Instructions regarding removal / elimination of waste materials ................................................ 22
Ordering string of fieldbus modules ........................................................................................... 23
Every conceivable measure has been taken to ensure the correctness and
completeness of this documentation. However, as errors can never be fully
excluded we would appreciate any information or ideas at any time.
/------------/
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.
Pg. 2 di 24
Important note
To ensure fast installation and start-up of the units described in
this manual, we strongly recommend that the following
information and explanations are carefully read and abided by.
Personnel Qualification
The use of the product detailed in this manual is exclusively
geared to specialists having qualifications in PLC programming,
electrical specialists or persons instructed by electrical
specialists who are also familiar with the valid standards. UNIVER
S.p.A. declines all liability resulting from improper action and
damage to UNIVER S.p.A. products and third party products due
to non-observance of the information contained in this manual.
Intended Use
For each individual application, the components supplied are to
work with a dedicated hardware and software configuration.
Modifications are only permitted within the framework of the
possibilities documented in the manuals.
All other changes to the hardware and/or software and the nonconforming use of the components entail the exclusion of liability
on part of UNIVER S.p.A.
Please direct any requirements pertaining to a modified and/or
new hardware or software configuration directly to UNIVER S.p.A.
Safety Notes
Attention
Switch off the system prior to working on bus modules!
In the event of deformed contacts, the module in question is to
be replaced, as its functionality can no longer be ensured on a
long-term basis.
ESD (Electrostatic Discharge)
The modules are equipped with electronic components that may
be destroyed by electrostatic discharge. When handling the
modules, ensure that the environment (persons, workplace and
packing)
is
well
grounded.
Avoid
touching
conductive
components, e.g. gold contacts.
Abbreviation
DI Digital Input
DO Digital Output
I/O Input/Output
ID Identifier
HW Hardware
SW Software
LSB Least Significant Digit
MSD Most Significant Digit
VLS24 Logic & Sensor power supply
VA24 Output power supply
Pg. 3 di 24
Legend of symbols
System descripiton
The TCxC is a modular fieldbus slave device for controlling manifold
valve and digital input and output which use CANopen fieldbus.
The system structure here described consists of an MANIFOLD OUTPUT
INTERFACE (1), of an FIELDBUS module (2) of an AUXILIARY DI/DO
modules (3), the end module (4) completes the system.
Pg. 4 di 24
Module installation
Before installing the module, verify that all its parts are
intact and have not been damaged during transport, pay
attention to the overall dimentions.
We do recommend to fix the device in the specified hole with M4 screws
on a single metal surface to grant a good ground connection
The overall length changes according to the numbers of the auxiliary I/O modules
used and manifold valves type.
P10 Compact manifold dimentions
Pg. 5 di 24
P15 Compact manifold dimentions
Pg. 6 di 24
ISO VDMA manifold dimentions
EDS file specification
EDS is an abbreviation of Electronic Data Sheet. EDS file on disk
contains configuration data for specific device types, information about
configurable attributes for a device, including object addresses of each
parameter and provide for an open configuration tool while reading the
device information and recognizing the device characteristics.
Connectors pin assignement
Pg. 7 di 24
System supply connection
Connect the module to the appropriate CAN network cable
The PE connection has to be connected externally to the ground
The fieldbus module requires a dual power supply:
VLS24 (24Vdc) for the Logic & Sensor supply
VA24 (24Vdc -10%+15%) for output and manifold
valves.
Supply Example
Pg. 8 di 24
Dual Power Supply System
Triple Power Supply System using TC8I412AS Input Module
Terminal network resistor
A DeviceNet must be terminated at each end of the trunk line. The host
controller and the last slave on the network must always be terminated
to eliminate reflections, even if only two nodes are present.
The DeviceNet specifications for the terminating resistor are:
•
121 ohm
•
1% metal film
•
¼ Watt
Connect terminating connector (part No. TZ-M5M12-T on the Output
Bus connector.
Pg. 9 di 24
How to Set the Module Address
Max Valid Node Address are 01 to 89
Each module is delivered set for node address 63
The Dip or Rotary switches, are located
on the top panel.
MSD
X10 Most Significant Digit
6
Rotary Switch
Address Set
LSD
X1 Least Significant Digit
3
To set the address, remove the cover, tourn rotary switch to the desired address,
tourn OFF the device and then tourn ON again(The address is read only at power up)
Remember to close the cover cap again to guarantee the protection degree
Baudrates function mode
The adapter supports these rates:
From 10Kbaud to 1Mbaud
Baudrates setting table
X10 MSD swich
X1 LSD swich
0
1
2
3
9
4
5
6
7
8
K Baudrates mode
10
20
50
100
125
250
500
800
1000
The device scans the setting code at firstly power supply it.
Baurates setting mode:
Before supplying the device:
Set the MSD rotary switch X10 on "9" position.
Set the LSD rotary switch X1 according to the baudrates
setting table for the requested value (default 1Mbts).
Turn on the power and then set the Address Code on rotary
switches
Turn off the device supply wait a few second and turn on
the supply.
Pg. 10 di 24
Module diagnostic and status indicators
Des.
Colour
Meaning
LED
Green
LOGIC
STATUS
CAN
RUN /
ERR
OUT
SUPPLY
DIAG
System ready
ON:
Node power ON & ready
OFF:
Node off-line or not powered
Green ON
Bus connected
Red ON
Bus disconnected
Green
Actuator Supply
ON:
Actuator Supply present
OFF:
Actuator Supply missing
Red
Diagnostic
OFF:
No error
FLASH:1
Actuator supply missing
FLASH:2
Output overload
FLASH:3
High noise level
FLASH:4
Auxiliary Modules Fail
FLASH:5
No I/O module detected
FLASH:6
Reserved
FLASH:7
Reserved
FLASH:8
Unknown module
FLASH:9
Input supply missing or
protection active
FLASH:10
Reserved
FLASH:11
Oversize I/O Byte
For Network diagnostic functions see pg.15
Pg. 11 di 24
Module specifications
FieldBus Data
CANopen
Bus Input Connector
Circular M12 Male 5 pins
Bus Output Connector
Circular M12 Female 5 pins
Bus Function Display
Auxiliary Function display
LOGIC STATUS _ Green
CAN RUN _ Green/ Red
Out Supply_Green
Address Slave
Switchable 00 to...99
Communication Rate – Autobode mode
10-20-50-100-125-250-500-800Kbaud -1Mbaud
EDS filename
TCxC .eds
Basic Module part code
TCxC
Local Diagnostic_ Red
Electrical Data
Power Supply connector
Circular M12 4pins male A code
Logic - Digital Input Voltage Supply VLS24
24 Vdc +/- 20%
Logic Nominal Current
100mA
Digital Inputs max Current
1A @ 20°C - overload protected (20mA per input)
Output voltage Supply VA24
24 Vdc -10+15% (valves coil range)
Output Current VA24 (all output
2,5A max - overload protected
Output Manifold Valves Capability
24 coil max - (12 bistable valves - 1,5A per 12 coils)
Auxiliary Digital Output Capability
max 40 digital output (5 auxiliary module)
Auxiliary Digital Input Capability
max 64 digital input (8 auxiliary module)
Environmental Conditions
weight
370g
Overall Dimentions
85 x 123 x 75 mm
MTBF - Mean Time Between Failures
197.359 Hours
Protection Degree
IP 65
Relative humidity
5 to 85%
IEC 60068-2-30
Operating Temperature
5°C ÷ 50°C
IEC 60068-2-1
Storage Temperature
-25°C ÷ 80°C
IEC 60068-2-2
Vibration
5g tested 10-500Hz
Shock operating
22g
50°C
IEC 60529
IEC 60068-2-6
IEC 60068-2-27
Pg. 12 di 24
Valves Coil & Input/Output Slot Allocation
The physical position of the expansion modules establishes the increment of the
Data-Byte allocation according to a sequence which evolves increasingly from the
FieldBus module to the left.
Output manifold valves consumes-data definition
Coil
Valve
Function
ByteByte-Bit
Consumes
Coil
ByteByte-Bit
Consumes
Coil
ByteByte-Bit
Consumes
side14
1
0-1
9
1-0
17
2-0
side12
2
0-2
10
1-1
18
2-1
side14
3
0-3
11
1-2
19
2-2
side12
4
0-4
12
1-3
20
2-3
side14
5
0-5
13
1-4
21
2-4
side12
6
0-6
14
1-5
22
2-5
side14
7
0-7
15
1-6
23
2-6
side12
8
0-0
16
1-7
24
2-7
The digital output manifold valves use always 24 Bit(3 Byte).
Pg. 13 di 24
Auxiliary Digital OUTPUT consumes-data definition.
Byte-Bit Consumes
Module Slot
Port-Pin
Function
P
P
P
P
P
P
P
P
A
B
C
D
E
1-4
3-0
4-0
5-0
6-0
7-0
1-2
3-1
4-1
5-1
6-1
7-1
2-4
3-2
4-2
5-2
6-2
7-2
2-2
3-3
4-3
5-3
6-3
7-3
3-4
3-4
4-4
5-4
6-4
7-4
3-2
3-5
4-5
5-5
6-5
7-5
4-4
3-6
4-6
5-6
6-6
7-6
4-2
3-7
4-7
5-7
6-7
7-7
The maximum auxiliary digital output configurable are 40 Bit(5 Byte).
Auxiliary Digital INPUT produces-data definition
Byte-Bit Produces
Module Slot
Port-Pin
Function
A
B
C
D
E
G
H
P 1-4
0-1
1-0
2-0
3-0
4-0
5-0
6-0
P 1-2
0-2
1-1
2-1
3-1
4-1
5-1
6-1
P 2-4
0-3
1-2
2-2
3-2
4-2
5-2
6-2
P 2-2
0-4
1-3
2-3
3-3
4-3
5-3
6-3
P 3-4
0-5
1-4
2-4
3-4
4-4
5-4
6-4
P 3-2
0-6
1-5
2-5
3-5
4-5
5-5
6-5
P 4-4
0-7
1-6
2-6
3-6
4-6
5-6
6-6
P 4-2
0-0
1-7
2-7
3-7
4-7
5-7
6-7
The maximum auxiliary digital input configurable are 64 Bit(8 Byte).
Pg. 14 di 24
Diagnostic definition and configuration
The Emergency Telegram consist of 8 bytes with the data as shown below:
Emergency Object Data
Byte
0
1
2
3
4
5
6
7
Content
Error
Register
(Object
1001H)
Emergency
Error Code
Module
Module
Module
Module
Module
Module
Module
Module
Manufacturer specific Error Field
Main
0000-0000
Diagnostic
0000-0000
0000-0000
0000-0000
No.2
No.1
No.4
No.3
No.6
No.5
No.8
No.7
Note1: The module transmits one Emergency Telegram in case one or more Input modules generate errors.
Note2: The module transmits one Emergency Telegram in case one or more Output modules generate errors.
Note3: The module transmits two Emergency Telegrams in case one or more input and one or more output
modules generate errors.
Note4: Bit 6* of Byte 3 define if the Emergency Telegram has been generated by Input or Output modules
MANUFACTURER SPECIFIC ERROR FIELD
MAIN DIAGNOSTIC (BYTE 3)
Bit
Name
0
24V Main power loss
1
Module fail
2
Output fail
3
High noise level
4
5
6*
7
24V Input power loss
Description
This Bit becomes active when the VA24 is no power supply
(pin4 of Power Supply connector). In this condition the coils
of the valves are not supplied to even if the logic command
is ON.
This Bit becomes active when the module is in fault
condition (replace the module)
This Bit becomes active, when one or more outputs are
overloaded or in short circuit condition for the auxiliary
output module (not supported on TB3P and TB4P module)
This Bit becomes active, when internal bus communication
errors are detected, caused by an high level of noise
coupling the cables connected to the module
This Bit becomes active when an overload or short circuit is
present in one or more input module connectors
Reserved
I/O module
Module info Monitor
Value 0 for Input modules, Value 1 for Output modules
This Bit becomes active, when module extended diagnostic
are present
INPUT/OUTPUT DIAGNOSTIC MODULE NIBBLE (BYTE 4….7)
Bin.Code
0000
0001
0010
0011
0100
0101
Description
This Value indicate no error present
This Value indicate VA24 voltage missing

This Value indicate one or more outputs in overloaded or in short circuit condition 
This Value indicate detection of internal bus communication errors, caused by an high
level of noise coupling the cables connected to the module
This Value indicate module fail
This Value indicate overload or short circuit is present in one or more input module
connectors
Code value from 0110 to 1111 are not assigned

Output module only
Pg. 15 di 24
Auxiliary Digital I/O Modules Connection
COD.TC8I412
N.8 Digital Input - M12
COD.TC8I412AS
N.8 Digital Input - M12 AUX-SUPPLY
COD.TC8U412
➦
N.8 Digital Output - M12
COD.TC8I808
N.8 Digital Input - M8
➦
COD. TCR32UD
16+16 Digital Output
Remote module
COD. TCR32ID
16+16 Digital Iutput
Remote module
Max radius of the curve:
static 80mm, dynamic 120mm
Outer diameter 8mm, PG9
TSCFN16D000
Pg. 16 di 24
Auxiliary Digital I/O Modules Specifications
Input Module Specification
Part Code
TC8I412
Termination type
TC8I808
TCR32ID
Circular
4 x M12
8
Circular
Sub D
8 x M8
2 x 25pins
8
16+16
2 or 3 wire PNP devices
24V dc+/- 25%
0,18W
20mA
-30V dc to 5V dc
13V dc to 30V dc
5mA
1,1mA
5Kohm
1mS
Valid Input – yellow indicator ON
Input per Module
Switching Logic
Operating Voltage Supply VS24
Power dissipation max per module
Sensor Source Current per input
Signal logic “OFF”
Signal logic”ON”
Typical input Current ON state max
Typical input Current OFF state max
Nominal Ipedence
Delay Time ON to OFF
Status Display
Output Module Specification
TC8U412
Part Code
Termination type
Output per module
Switching Logic
Output Voltage Supply VA24
Power dissipation max per module
ON state Current per Output
ON state Surge Current per Output 10mS
Overload protected per Output
Module Current rating max
Status Display
TCR32UD
Circular 4 x M12 size
Sub D 2 x 25pins
8
16+16
Sourcing Output
24 V dc +/- 15% (valves coil range)
1,8W
0.3A
1.0A
1.2A
1.5A (1)
Energized Output – yellow indicator ON
Environmental Conditions
weight
70g
Overall Dimentions
30 x 123 x 75 mm
MTBF - Mean Time Between Failures
197.359 Hours
Protection Degree
IP 65
Relative humidity
5 to 85%
IEC 60068-2-30
Operating Temperature
5°C ÷ 50°C
IEC 60068-2-1
Storage Temperature
-25°C ÷ 80°C
IEC 60068-2-2
Vibration
5g tested 10-500Hz
IEC 60068-2-6
Shock operating
22g peak
50°C
IEC 60529
IEC 60068-2-27
Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and
maintain IP65 requirements. I/O cable length should be less than 10 meters
(1)
The max current available for all output modules included into the system is 2.5Amax.
Pg. 17 di 24
Modules Assembly System
The auxiliary inputs and outputs modules will be connected to FieldBus
module on the opposite side of the manifold valves.
Identification Label
Model
Protection Degree
Production Year
Voltage Supply Range
Nominal Current Supply -VL24
Serial No.
Conformity declaration
Univer S.p.A. declares under the own
responsibility that the Device in object is
in compliance with the EMC directive
89/336/EEC, with amendaments for
92/31/EEC and 93/68/EEC through
conformance
whith
the
following
Harmonised European standards:
Pg. 18 di 24
FieldBus accessories ordering code
Additional accessories for connecting can be found on
www.univer-group.com webside
Pg. 19 di 24
System configuration examples
TCxC fieldbus device with
integrated COMPACT MANIFOLD
TCxC fieldbus device with
integrated COMPACT MANIFOLD
and remote expantion module
for distribuited manifolds connection
TCxC fieldbus device with
integrated ISO VDMA MANIFOLD
Pg. 20 di 24
TCxC fieldbus device with
integrated COMPACT MANIFOLD
and remote expantion module
for distribuited manifolds connection
TCxC fieldbus device with
integrated COMPACT MANIFOLD
and remote expantion module
for passive MULTIBOX modules
TExC fieldbus device with
remote expantion module
for passive MULTIBOX modules
Pg. 21 di 24
Dangers and residual risks
There aren’t residual risks that may cause damage to the health of the person exposed. In case
of maintenance, the operator is alerted by a visual sign placed near the high-risky areas, where
there could be voltage dangers.
Dangers caused by Improper use
It is recommended to use only original spare parts. They are to be considered including the "misuse conditions " of any
modifications or changes of any kind, that the user arbitrarily.
Correct and incorrect Use
The FieldBus Slave control unit, in all its models can be used only as reported on the operative manual manufacturer.
The requirements of security and reliability of the unit are guaranteed only by using original components.
Frequency of programmed maintenance
The unit was designed and built so as not to require a specific scheduled maintenance.
Instructions regarding removal / elimination of waste materials
If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the
health and the environment.
Cables, liners and plastic components, must be disposed
separately from all other materials
The metal parts must be grouped by type of material.
Pg. 22 di 24
Ordering string of fieldbus modules
Pg. 23 di 24
Pg. 24 di 24