Download Nokia N9 RM-696 Service Manual Level 1&2

Nokia N9 (RM-696)
L1L2 Service Manual
SERVICE MANUAL
Level 1&2
Nokia N9
RM-696
Transceiver characteristics
Band
EGSM 850/900/1800/1900 MHz
WCDMA HSPA 850/900/1700/1900/2100 MHz
Display
3.9” OLED display, 16:9 widescreen aspect ratio,
854 x 480 resolution
Camera
8 Mpx Carl Zeiss autofocus camera with CMOS
sensor, Dual LED flash, 1280x720 30fps HD video
recording
Operating System
Meego
Connections:
WLAN 802.11 a/b/g/n
NFC (Near Field Communication)
Micro USB 2.0
Bluetooth 2.1
Stereo audio out via 3.5mm AV connector
Transceiver with BV-5JW battery pack
Talk time
Standby
GSM: Up to 11 hours GSM: Up to 380 hours
WCDMA: Up to 7 hours WCDMA: Up to 450 hours
Note:
Talk times are dependent on network parameters
and phone settings
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L1L2 Service Manual
Table of contents
1.
COPYRIGHT .......................................................................................................................................................................... 4
2.
WARNINGS AND CAUTIONS ............................................................................................................................................. 5
2.1
WARNINGS................................................................................................................................................................. 5
2.2
CAUTIONS................................................................................................................................................................... 5
3.
ESD PROTECTION ............................................................................................................................................................... 6
4.
CARE AND MAINTENANCE ................................................................................................................................................ 7
5.
BATTERY INFORMATION................................................................................................................................................... 8
6.
EXPLODED VIEW ................................................................................................................................................................. 9
7.
SERVICE DEVICES ................................................................................................................................................................ 10
8.
SOFTWARE UPDATE........................................................................................................................................................... 11
9.
DISASSEMBLY INSTRUCTIONS ......................................................................................................................................... 12
10. ASSEMBLY HINTS ............................................................................................................................................................... 21
11. SOLDER COMPONENTS ...................................................................................................................................................... 23
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L1L2 Service Manual
CHANGE HISTORY
Status
Version No.
Date
Comments
Approved
1.0
1.7.2011
First approved version
The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to
carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA
service suppliers, and the content of it is confidential. Please note that NOKIA provides also other
guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and
comply with the given instructions.
While every endeavor has been made to ensure the accuracy of this document, some errors may
exist. If you find any errors or if you have further suggestions, please notify NOKIA using the
address below:
Nokia Care Academy
[email protected]
Please keep in mind also that this documentation is continuously being updated and modified,
so watch always out for the newest version.
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L1L2 Service Manual
1. COPYRIGHT
Copyright © 2011 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in
any form without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of
Nokia Corporation. Other product and company names mentioned herein may be trademarks or
tradenames of their respective owners.
Nokia operates a policy of continuous development. Nokia reserves the right to make changes
and improvements to any of the products described in this document without prior notice.
Under no circumstances shall Nokia be responsible for any loss of data or income or any special,
incidental, consequential or indirect damages howsoever caused.
The contents of this document are provided “as is”. Except as required by applicable law, no
warranties of any kind, either express or implied, including, but not limited to, the implied
warranties of merchantability and fitness for a particular purpose, are made in relation to the
accuracy, reliability or contents of this document. Nokia reserves the right to revise this
document or withdraw it at any time without prior notice.
The availability of particular products may vary by region.
IMPORTANT
This document is intended for use by qualified service personnel only.
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2. WARNINGS AND CAUTIONS
Please refer to the phone’s user guide for instructions relating to operation, care and
maintenance including important safety information. Note also the following:
2.1 Warnings
1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE
MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS,
EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE
DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF
ENERGY.
2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN
POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING
AREAS ETC.
3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY
INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT
A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS.
OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE.
2.2 Cautions
1. Servicing and alignment must be undertaken by qualified personnel only.
2.
Ensure all work is carried out at an anti–static workstation and that an anti–static wrist
strap is worn.
3. Use only approved components as specified in the parts list.
4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing
and alignment.
5. Ensure all cables and wires are repositioned correctly
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3. ESD PROTECTION
Nokia requires that service points have sufficient ESD protection (against static
electricity) when servicing the phone.
Any product of which the covers are removed must be handled with ESD
protection. The SIM card can be replaced without ESD protection if the product
is otherwise ready for use.
To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be
damaged by static electricity discharge.
All ESD sensitive parts must be packed in metallized protective bags during
shipping and handling outside any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product
components must be done under ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD
Protected Area.
For more information and local requirements about ESD protection and ESD
Protected Area, contact your local Nokia After Market Services representative.
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4. CARE AND MAINTENANCE
This product is of superior design and craftsmanship and should be treated with care. The
suggestions below will help you to fulfil any warranty obligations and to enjoy this product for
many years.
•
Keep the phone and all its parts and accessories out of the reach of small
children.
•
Keep the phone dry. Precipitation, humidity and all types of liquids or
moisture can contain minerals that will corrode electronic circuits.
•
Do not use or store the phone in dusty, dirty areas. Its moving parts can be
damaged.
•
Do not store the phone in hot areas. High temperatures can shorten the life
of electronic devices, damage batteries, and warp or melt certain plastics.
•
Do not store the phone in cold areas. When it warms up (to its normal
temperature), moisture can form inside, which may damage electronic circuit
boards.
•
Do not drop, knock or shake the phone. Rough handling can break internal
circuit boards.
•
Do not use harsh chemicals, cleaning solvents, or strong detergents to clean
the phone.
•
Do not paint the phone. Paint can clog the moving parts and prevent proper
operation.
•
Use only the supplied or an approved replacement antenna. Unauthorised
antennas, modifications or attachments could damage the phone and may
violate regulations governing radio devices.
All of the above suggestions apply equally to the product, battery, charger or any accessory.
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5. BATTERY INFORMATION
Note: A new battery’s full performance is achieved only after two or three complete charge and
discharge cycles! The battery can be charged and discharged hundreds of times but it will
eventually wear out.
When the operating time (talk-time and standby time) is noticeably shorter than normal, it is
time to buy a new battery. Use only batteries approved by the phone manufacturer and
recharge the battery only with the chargers approved by the manufacturer.
Unplug the charger when not in use. Do not leave the battery connected to a charger for longer
than a week, since overcharging may shorten its lifetime.
If left unused a fully charged battery will discharge itself over time Temperature extremes can
affect the ability of your battery to charge.
For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by
leaving the product switched on until it turns itself off (or by using the battery discharge facility
of any approved accessory available for the product).
Do not attempt to discharge the battery by any other means Use the battery only for its
intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object
(coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips
on the battery) for example when you carry a spare battery in your pocket or purse.
Shortcircuiting the terminals may damage the battery or the connecting object.
Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions,
will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C
and 25°C (59°F and 77°F).
A phone with a hot or cold battery may temporarily not work, even when the battery is fully
charged. Batteries’ performance is particularly limited in temperatures well below freezing.
Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g.
recycling).
Do not dispose as household waste.
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L1L2 Service Manual
6. EXPLODED VIEW
DISPLAY ASSEMBLY
(I0004 - I0005)
A1
WINDOW FRAME
I0005
DISPLAY
I0004
FRONT CAMERA BOOT
I0007
CHASSIS SIDE HOOK
I0008
SCREW TORX+ SIZE 4
M1.4 X 3.8
I0006
BV-5JW BATTERY
I0010
CHASSIS
I0009
SCREW TORX+ SIZE 5
M1.2 X 3.2
I0019
EARPIECE + MESH
I0017
LIGHT SWAP PACKAGE
(I0011 - I0016) L3
A2
LIGHT SWAP PWB
I0011
EARPIECE HOUSING LID
I0012
RAPU SHIELDING LID
I0013
NFC SHIELDING LID
I0014
OMAP SHIELDING LID
I0015
TYPE LABEL
I0016
L3
CAMERA MODULE
I0018
CAMERA BOOT
I0020
SCREW TORX+ SIZE 4
M1.4 X 3.6
I0003
SIM DOOR
I0002
A3
PLASTIC BODY ASSEMBLY
(I0021 - I0022 , A4 , A5)
A4
BOTTOM FRAME ASSEMBLY
(I0023 - I0027)
A5
MAIN ANTENNA ASSEMBLY
(I0028 - I0031)
A4
Ver. 1.0
SCREW M1.2 X 3.1
I0027
A4
IHF SPEAKER
I0029
A5
SPEAKER GASKET
I0030
A5
MAIN ANTENNA FLEX A5
I0028
PLASTIC BODY
A5
I0031
GPS ANTENNA
I0025
LED FLASH
A4
I0026
AV FLEX
I0021
USB DOOR
I0001
9
L3
WLAN/BLUETOOTH
ANTENNA FLEX
I0022
NFC ANTENNA
I0024
A4
Only available
as assembly
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MAIN FLEX
I0023
Not reuseable
after removal
L3
A4
Repair/swap
only in level 3
Version 1.0
Nokia N9 (RM-696)
L1L2 Service Manual
7. SERVICE DEVICES
CA-185CD Service Cable
Phillips size 00 screwdriver
10
Camera removal tool SS-210
AC-16 Travel Charger
Nokia Standard Toolkit (v2)
For more information, refer to the
Service Bulletin (SB-011) on Nokia
Online. Supplier or manufacturer
contacts for tool re-order can be
found in “Recommended service
equipment” document on Nokia
Online.
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L1L2 Service Manual
8. SOFTWARE UPDATE
Flash concept (Point of Sale)
To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check
always for the latest version of flash software, which is available on Nokia Online.
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9. DISASSEMBLY INSTRUCTIONS
1) Nokia N9 disassembly.
2) You must use the Nokia Standard Toolkit version
2. You will also need the camera removal tool SS-210
and a Phillips size 00 screwdriver.
3) Protect the DISPLAY ASSEMBLY with protective film.
4) Open the USB DOOR by pushing it from the shown
place.
5) Remove the USB DOOR by pulling it to direction
shown.
6) Open the SIM DOOR by pulling the release notch to
direction shown. Pull out and remove the SIM DOOR.
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7) Unscrew the two Torx+ size 4 screws. Do not use
them again. Discard them.
8) When releasing the DISPLAY ASSEMBLY be very
careful not to damage the highlighted parts of the
PLASTIC BODY with the screwdriver!
9) Insert a flathead screwdriver in the shown hole on
the top side of the phone. Twist the screwdriver so
that the DISPLAY ASSEMBLY slightly rises out of the
PLASTIC BODY. Be careful not to damage the PLASTIC
BODY.
10) Insert a flathead screwdriver in the shown hole
and push it up to release the other side of the
DISPLAY ASSEMBLY. Be careful not to damage the
PLASTIC BODY.
11) Slide the SRT-6 along the top side of the phone,
between the DISPLAY ASSEMBLY and the PLASTIC
BODY. Be careful not to damage the shown flex
located halfway the top side.
12) Use the SRT-6 to open the left side of the DISPLAY
ASSEMBLY.
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13) Use the SRT-6 to open the right side of the
DISPLAY ASSEMBLY.
14) Slightly pull the DISPLAY ASSEMBLY to direction
shown to release the three remaining clips.
15) Turn the DISPLAY ASSEMBLY over. Be careful not
to damage the connectors underneath the DISPLAY
ASSEMBLY.
16) Disconnect the BATTERY with the tweezers to
avoid short circuit.
17) Use the SS-93 to disconnect the two DISPLAY
ASSEMBLY connectors. Be careful not to damage the
connectors or any nearby components.
18) Remove the DISPLAY ASSEMBLY.
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19) Remove the FRONT CAMERA BOOT with the
tweezers.
20) Unscrew the three Torx+ size 4 screws of the
CHASSIS SIDE HOOK. Do not use them again. Discard
them.
21) Flip open the CHASSIS SIDE HOOK with the
tweezers.
22) Unscrew the six Torx+ size 4 screws of the
CHASSIS. Do not use them again. Discard them.
23) Remove the CHASSIS with the tweezers.
24) Remove the CHASSIS SIDE HOOK with the
tweezers.
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25) Use the sharp end of the SS-93 to lift up the
BATTERY.
26) Remove the BATTERY.
27) Disconnect the MAIN FLEX connector with the SS93. Be careful not to damage the connector or any
nearby components.
28) Disconnect the AV FLEX connector with the SS-93.
Be careful not to damage the connector or any
nearby components.
29) Release the AV FLEX adhesive with the SS-93. Be
careful not to damage the connector or any nearby
components.
30) Disconnect the FRONT CAMERA FLEX connector
with the SS-93. Be careful not to damage the
connector or any nearby components.
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31) Unscrew the Torx+ size 5 screw. Do not use it
again. Discard it.
32) Carefully lever up the ENGINE BOARD with the SS93 from the bottom side of the phone.
33) Lift up the ENGINE BOARD from the bottom side
of the phone. Be careful not to damage the
connector between the ENGINE BOARD and the
PLASTIC BODY.
34) Carefully remove the ENGINE BOARD to direction
shown.
35) Unscrew the two screws of the IHF SPEAKER FLEX
with a Phillips size 00 screwdriver.
36) Pull out and flip open the IHF SPEAKER FLEX with
the tweezers.
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37) Lever out the IHF SPEAKER with the dental tool.
Be careful not to damage yourself or any nearby
components with the sharp end of the dental tool.
38) Remove the IHF SPEAKER with the tweezers. Do
not use it again. Discard it.
39) Remove the SPEAKER GASKET with the dental
tool. Do not use it again. Discard it.
40) Insert the tweezers to the EARPIECE HOUSING LID
as shown.
41) Remove the EARPIECE HOUSING LID. Do not use it
again. Discard it.
42) Lever out the EARPIECE with the dental tool.
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43) Remove the EARPIECE with the tweezers. Do not
use it again. Discard it.
44) Remove the CAMERA BOOT with the tweezers.
45) Place the SS-210 camera removal tool on top of
the CAMERA MODULE. Press down the metal sheets
until the camera retaining clips are released.
46) Lift up and remove the CAMERA MODULE.
47) Lever out the RAPU SHIELDING LID with the SS-93.
Be careful not to damage any nearby components.
48) Remove the RAPU SHIELDING LID with the
tweezers. Do not use it again. Discard it.
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49) Lever out the OMAP SHIELDING LID with the SS-93. 50) Remove the OMAP SHIELDING LID with the
Be careful not to damage any nearby components.
tweezers. Do not use it again. Discard it.
51) Lever out the NFC SHIELDING LID with the SS-93.
Be careful not to damage any nearby components.
52) Remove the NFC SHIELDING LID with the
tweezers. Do not use it again. Discard it.
53) The Nokia N9 disassembly is now complete.
-END OF DISASSEMBLY-
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10. ASSEMBLY HINTS
1) Tighten the two Phillips size 00 screws to the
torque of XX Ncm. Torque information not available.
Will be updated later.
2) Tighten the TORX+ size 5 screw to the torque of 10
Ncm.
3) Insert the CHASSIS SIDE HOOK to its place with the
tweezers but leave it open.
4) Insert the CHASSIS to its place under the CHASSIS
SIDE HOOK with the tweezers.
5) Tighten the six TORX+ size 4 screws to the torque
of 15 Ncm.
6) Tighten the three TORX+ size 4 screws to the
torque of 15 Ncm.
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7) Tighten the two TORX+ size 4 screws to the torque
of 8 Ncm.
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11. SOLDER COMPONENTS
Solder component information not available currently. This will be updated later.
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