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FINISHER-F1/ SADDLE FINISHER-F2 SERVICE MANUAL REVISION 0 JULY 2000 COPYRIGHT © 2000 CANON INC. FY8-13GU-000 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) IMPORTANT THE INFORMATION CONTAINED HEREIN PUBLISHED BY CANON, INC., JAPAN. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY DIFFER SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER. ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE COMPANY. COPYRIGHT © 2000 CANON INC. Printed in Japan Imprimé au Japon Use of this manual should be strictly supervised to avoid disclosure of confidential information. Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 3 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION CANON INC. 5-1, Hakusan 7-chome, Toride-shi Ibaraki, 302-8501 Japan COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) INTRODUCTION This Service Manual contains basic data and figures for the Finisher-F1/Saddle Finisher-F2 needed to service the machine in the field. This manual comprises the following chapters: Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 “General Description” introduces the finisher’s features, specifications, and names of parts, and shows how to operate the finisher. “Finisher Unit Basic Operation” discusses the principles of operation used for the finisher mechanical and electrical systems. It also explains the timing at which these systems are operated. “Saddle Finisher Unit Basic Operation” discusses the principles of operation used for the saddle stitcher unit’s mechanical and electrical systems. It also explains the timing at which these systems are operated. “Puncher (option) Unit Basic Operation” discusses the principles of operation used for the puncher unit’s mechanical and electrical systems. It also explains the timing at which these systems are operated. “Mechanical System” discusses how the finisher is constructed mechanically, and shows how it may be disassembled/assembled and adjusted. “Maintenance and Inspection” provides tables of periodically replaced parts and consumables and durables, together with a scheduled servicing chart. “Troubleshooting” shows how to troubleshoot possible faults and gives electrical parts arrangement diagrams, LED/check pin diagrams by PCB, and self diagnosis tables. “Appendix” contains diagrams showing tables of signals, overall circuit diagrams and tables of solvents/oils. Descriptions regarding installation are not mentioned in this Service Manual as the Finisher-F1/Saddle Finisher-F2’s packing boxes contain Installation Procedures. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins, and be able to identify and isolate faults in the machine. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) i ii COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CONTENTS CHAPTER 1 GENERAL DESCRIPTION I. II. FEATURES ..................................1-1 SPECIFICATIONS .......................1-2 A. Specifications ...........................1-2 B. Cross Section ...........................1-9 III. Using the Machine .................... 1-12 A. Removing Paper Jams from the Finisher Unit .....................1-12 B. Supplying the Finisher Unit with Staples ............................1-13 C. Removing Staple Jams from the Finisher Unit .....................1-15 D. Removing Paper Jams from the Saddle Stitcher Unit (Saddle Finisher-F2) ..............1-16 E. Supplying the Saddle Stitcher Unit with Staples (Saddle Finisher-F2) ..............1-18 F. Removing Staple Jams from the Saddle Stitcher Unit (Saddle Finisher-F2) ..............1-19 G. Removing Paper Jams from the Puncher Unit (option) ........1-21 H. Removing Punched Scrap from the Puncher Unit (option) ...... 1-22 IV. MAINTENANCE BY THE USER ........................................ 1-23 A. Maintenance by the User ...... 1-23 CHAPTER 2 FINISHER UNIT BASIC OPERATION I. BASIC OPERATION ....................2-1 A. Outline ......................................2-1 B. Outline of Electrical Circuitry ....................................2-2 C. Inputs to and Outputs from the Finisher Controller PCB ............2-4 II. FEED/DRIVE SYSTEM ............ 2-10 A. Outline ................................... 2-10 B. Type of Delivery Paths ........... 2-15 C. Feeding and Delivering .......... 2-18 COPYRIGHT © 2000 CANON INC. D. E. F. G. H. Job Offset .............................. Staple Operation .................... Stapler Unit ............................ Tray Operation ....................... Detecting the Height of Stack on the Tray ................... I. Shutter Operation .................. J. Buffer Path Operation ............ K. Detecting Jams ...................... III. POWER SUPPLY SYSTEM ...... FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-21 2-24 2-32 2-38 2-40 2-42 2-46 2-51 2-56 iii CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION I. BASIC OPERATION ....................3-1 A. Outline ......................................3-1 B. Electrical Circuitry .....................3-2 C. Inputs to and Outputs from the Saddle Stitcher Controller PCB ..........................................3-3 II. FEEDING/DRIVE SYSTEM .........3-8 A. Outline ......................................3-8 III. PAPER OUTPUT MECHANISM ............................ 3-14 A. Outline ................................... 3-14 B. Controlling the Inlet Flappers ................................. 3-17 C. Controlling the Movement of Sheets.................................... 3-21 D. Aligning the Sheets ............... 3-23 E. Controlling the Phase of the Crescent Roller .......................3-26 IV. STITCHING SYSTEM ...............3-28 V. FOLDING/DELIVERY SYSTEM ................................... 3-31 VI. CHECKING FOR A JAM ........... 3-38 VII. POWER SUPPLY ...................... 3-43 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION I. BASIC OPERATION ....................4-1 A. Outline ......................................4-1 B. Inputs to and Outputs from Punch Driver PCB ....................4-2 II. PUNCH OPERATION ..................4-5 A. Outline ......................................4-5 B. PUNCH OPERATION ..............4-7 C. Horizontal Registration Operation ............................... 4-11 III. POWER SUPPLY SYSTEM ...... 4-14 CHAPTER 5 MECHANICAL CONSTRUCTION I. FINISHER UNIT ...........................5-1 A. Externals and Controls .............5-1 B. FEEDING SYSTEM ..................5-8 C. PCBs ...................................... 5-12 II. SADDLE STITCHER UNIT ....... 5-13 A. Externals and Controls .......... 5-13 iv COPYRIGHT © 2000 CANON INC. B. SADDLE UNIT ....................... C. PCBs ...................................... III. PUNCHER UNIT (OPTION) ..... A. Externals and Controls .......... B. Puncher Driver System.......... C. PCBs ...................................... 5-17 5-27 5-28 5-28 5-29 5-40 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 6 MAINTENANCE AND INSPECTION I. PERIODICALLY REPLACED PARTS ..........................................6-1 A. Finisher Unit .............................6-1 B. Saddle Stitcher Unit ..................6-1 C. Puncher Unit (option) ...............6-1 II. CONSUMABLES AND DURABLES ..................................6-2 A. Finisher Unit .............................6-2 B. Saddle Stitcher Unit ..................6-2 C. Puncher Unit (option) ...............6-2 III. PERIODICAL SERVICING ..........6-2 CHAPTER 7 TROUBLESHOOTING I. ADJUSTMENTS ..........................7-1 A. Electrical System (finisher unit) .............................7-1 B. Electrical System (saddle stitcher unit) .................7-6 C. Electrical System (puncher unit (option)) ..............7-9 II. ARRANGEMENT OF ELECTRICAL PARTS ............... 7-11 A. Finisher Unit .......................... 7-11 B. Saddle Stitcher Unit ............... 7-17 C. Puncher Unit (option) ............ 7-23 D. Light-Emitting Diodes (LED) and Check Pins by PCB .........7-27 III. TROUBLESHOOTING ...............7-29 A. Finisher Unit ...........................7-29 B. Saddle Stitcher Unit ................7-39 C. Puncher Unit (option) ..............7-46 IV. SELF-DIAGNOSIS .....................7-47 A. Finisher Unit ...........................7-47 B. Saddle Stitcher Unit ................7-49 C. Puncher Unit (option) ..............7-51 D. Alarm ......................................7-52 E. Host Machine I/O Notations ....7-54 APPENDIX A. FINISHER UNIT GENERAL TIMING CHART .......................... A-1 B. SADDLE STITCHER UNIT GENERAL TIMING CHART ........ A-2 C. PUNCHER UNIT (option) GENERAL TIMING CHART ........ A-3 D. SIGNAL AND ABBREVIATIONS ....................... A-4 COPYRIGHT © 2000 CANON INC. E. FINISHER UNIT CIRCUIT DIAGRAM ................................... A-5 F. SADDLE STITCHER UNIT CIRCUIT DIAGRAM ................. A-19 G. PUNCHER UNIT (option) CIRCUIT DIAGRAM ................. A-29 H. SOLVENTS AND OILS ............. A-38 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) v CHAPTER 1 GENERAL DESCRIPTION I. FEATURES ..................................1-1 II. SPECIFICATIONS .......................1-2 A. Specifications .............................1-2 B. Cross Section .............................1-9 III. Using the Machine .................... 1-12 A. Removing Paper Jams from the Finisher Unit ............................ 1-12 B. Supplying the Finisher Unit with Staples .................................... 1-13 C. Removing Staple Jams from the Finisher Unit ............................ 1-15 D. Removing Paper Jams from the Saddle Stitcher Unit (Saddle Finisher-F2) ............... 1-16 COPYRIGHT © 2000 CANON INC. E. Supplying the Saddle Stitcher Unit with Staples (Saddle Finisher-F2) ............... 1-18 F. Removing Staple Jams from the Saddle Stitcher Unit (Saddle Finisher-F2) ............... 1-19 G. Removing Paper Jams from the Puncher Unit (option) .............. 1-21 H. Removing Punched Scrap from the Puncher Unit (option) .............. 1-22 IV. MAINTENANCE BY THE USER ........................................ 1-23 A. Maintenance by the User ........ 1-23 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION I. FEATURES 1. Accommodates large quantities of sheets ● Normally, the finisher holds a stack of sheets 147 mm in height in its two bins (small-size paper: equivalent to 1000 sheets)/74 mm in height (large-size paper: equivalent to 500 sheets) 2. Has high paper transportation performance ● The finisher is capable of handling papers between 64 and 200 gm/m2. 3. Offers a job offset function ● The finisher has a job offset function for sorting non-stapled stacks of copies. 4. Offers four types of auto stapling ● The finisher offers a choice of four stapling modes (1-point stapling at rear, diagonal stapling at front, diagonal stapling at rear, 2-point stapling). 5. Uses a buffer roller ● The use of a buffer roller enables the finisher to accept copies without interruption from the host machine even during stapling or offset operation. 6. Has a saddle stitch function (Saddle Finisher-F2) ● The finisher can staple along the center of paper and fold it in two (up to 15 sheets). 7. Offers a punch function (option) ● The use of the puncher unit enables the finisher to punch sheets for binders before they are output. (The puncher unit is capable of handling papers between 64 and 200 gm/m2. It cannot handle special paper, postcards and transparencies.) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-1 CHAPTER 1 GENERAL DESCRIPTION II. SPECIFICATIONS A. Specifications 1. Finisher Unit Item Description Stacking method Trays 1 and 2: by lifting tray Stacking orientation Face-down Face-up Stacking size AB: A3, A4, A4R, A5, A5R, B4, B5, B5R, postcard Inch: 279 × 432 mm (11″ × 17″), LGL, LTR, LTRR, STMT, STMTR Paper weight 64 to 200 g/m2 Bins Trays 1 and 2 Modes Non-sort: trays 1 and 2 Sort: trays 1 and 2 Staple: trays 1 and 2 Stacking capacity Non staple sort Small-size (Note 1) Large-size (Note 1) Staple sort Small-size (Note 1) Large-size (Note 1) Tray 1: 147 mm/5.79 in high (1000 sheets) (Note 2) Tray 2: 147 mm/5.79 in high (1000 sheets) (Note 2) Tray 1: 74 mm/2.91 in high (500 sheets) Tray 2: 74 mm/2.91 in high (500 sheets) Tray 1: 110 mm high/30 sets (750 sheets) (Note 2) : 4.33 in high/30 sets (750 sheets) (Note 2) Tray 2: 110 mm high/30 sets (750 sheets) (Note 2) : 4.33 in high/30 sets (750 sheets) (Note 2) Tray 1: 74 mm high/30 sets (500 sheets) : 2.91 in high/30 sets (500 sheets) Tray 2: 74 mm high/30 sets (500 sheets) : 2.91 in high/30 sets (500 sheets) Size mixing Size mixing: 44 mm or less (300 sheets) Stapling: 22 mm or less (150 sheets/30 sets) Stacking mixing Face-down/face-up Notes: 1. Approximate when computed with reference to 80 g/m2 paper. 2. Alignment may not be correct if 750 or more small-size sheets are stacked. 3. The accuracy of the stack height is ± 7 mm/0.28 in. Table 1-201 1-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION Item Description Stapling By rotating cam Stapling position See Figure 1-201. Stapling capacity Small-size 50 sheets Large-size 30 sheets Equivalent of 80 g/m2 paper Including two sheets of thick stock (covers). Staple supply Special staple cartridge (5000 staples) Staples Special (staple-E1) Staple detection Provided Manual stapling Not provided Stapling size 1-point diagonal Front stapling (diagonal) A3, B4, A4, A4R, B5, 279 × 432 mm (11″ × 17″), LGL, LTR, LTRR Rear A3, B4, A4, B5, 279 × 432 mm (11″ × 17″), LTR 1-point Rear A4R, LTRR, LGL 2-point A3, B4, A4, B5, 279 × 432 mm (11″ × 17″), LTR Paper detection Provided Control panel Not provided Display Not provided Dimensions 669 (744.5) × 661 × 1013 mm/26.34 (29.31) × 26.02 × 39.88 in (W (with Puncher Unit attached) x D x H; including saddle stitcher unit) Weight Finisher-F1: Saddle finisher-F2: Puncher unit (option): Power supply From host machine (24 VDC) Maximum power consumption 170 W or less Serial number XCJxxxxx (Finisher-F1) 28 kg/61.73 lb 46 kg/101.41 lb 5.3 kg/11.68 lb Table 1-202 Reference: The term “small-size” stands for A4, A5, A5R, B5, postcard, LTR, STMT, STMTR, while the term “large-size” stands for A3, B4, A4R, B5R, LTRR, 279 × 432 mm (11″ × 17″), LGL. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-3 CHAPTER 1 GENERAL DESCRIPTION Stapling Positions (finisher unit) 1-point stapling (diagonal; front) 1-point stapling (diagonal; rear) 4.4±2mm/ 0.17±0.08in Specified paper width -6±2mm/ -0.24±0.08in 5±2mm/ 0.2±0.08in 30˚ 30˚ 4.4±2mm/ Specified paper width -6±2mm/ -0.17±0.08in -0.24±0.08in 4±2mm/ 0.16±0.08in 1-point stapling (rear) 2-point stapling 202.7±4mm/ 7.98±0.16in 62.7±4mm/ 2.47±0.16in 182.7±4mm/ 7.19±0.16in 279 x 432 mm (11'' x 17'') and LTR 5±2mm/ 0.2±0.08in 82.7±4mm/ 3.26±0.16in B4 and B5 5±2mm/ 0.2±0.08in 5±2mm/ 0.2±0.08in A3 and A4 73.7±4mm/ 2.9±0.16in 193.7±4mm/ 7.63±0.16in Figure 1-201 1-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION 2. Saddle Stitcher Unit Item Description Stapling method Center binding (double folding) Folding position See Figure 1-202. Paper size A3, B4, A4R, 297mm × 432mm (11″ × 17″), LTRR Capacity W/binding: 1 sheet (including single cover page) W/out binding: 2 to 15 sheets Paper weight 64 to 80 g/m2 (cover page up to 200 g/m2) (Note 1) Stacking capacity 10 sets (stack of 11 to 15 sheets), 15 sets (stack of 6 to 10 sheets), 25 sets (stack of 5 sheets or less) Stapling Stapling position 2 points (center distribution; fixed interval) Staple accommodation 2000 staples Staple supply Special cartridge Staples Special staples (Staple-D1) Staple detection Provided Manual stapling Not provided Folding method Roller contact Folding mode Double folding Folding position Paper center Position adjustment Provided Folding Power supply From finisher unit (24 V line × 2) Power consumption 160 W or less Serial number XCKxxxxx (Saddle Finisher-F2) Note1: Special paper, postcards, transparencies, reproducibles, label paper and hole-punched paper cannot be handled. Table 1-203 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-5 CHAPTER 1 GENERAL DESCRIPTION Staple and Folding Position (saddle finisher unit) B4 A3 A4R 148.5±1mm/ 5.85±0.04in Center Center of of staple staple 182±1mm/ 7.17±0.04in 210±1mm/ 8.27±0.04in Staple position 88.5±2mm/ 3.48±0.08in 68.5±2mm/ 2.7±0.08in 208.5±2mm/ 8.21±0.08in 188.5±2mm/ 7.42±0.08in 45±2mm/ 1.77±0.08in 165±2mm/ 6.5±0.08in Stack front edge LTRR 216±1mm/ 8.5±0.04in 139.7±1mm/ 5.5±0.04in 279mm x 432mm (11'' x 17'') 79.7±2mm/ 3.14±0.08in 199.7±2mm/ 7.86±0.08in 48±2mm/ 1.89±0.08in 168±2mm/ 6.61±0.08in Figure 1-202 1-6 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION 3. Puncher Unit (Option) Description Item Punching method Sequential punching Paper size 2 holes (puncher unit-A1): A3, A4, A4R, B4, B5, B5R 2 or 3 holes (puncher unit-B1): 2 holes/LGL, LTRR 3 holes/279mm × 432mm (11″ × 17″), LTR 4 holes (puncher unit-C1/D1): A3, A4 Paper weight 64 to 200 g/m2 (Note 1) Punched hole diameter 2 holes (puncher unit-A1): 6.5mm 2 or 3 holes (puncher unit-B1): 2 holes/8.0mm 2 holes/0.31in 3 holes/8.0mm 3 holes/0.31in 4 holes (puncher unit-C1/D1): 6.5mm Punched scrap capacity 2 holes (puncher unit-A1): 10,000 sheets or more 2 or 3 holes (puncher unit-B1): 2 holes/3,000 sheets or more (80 g/m2 or 3 holes/3,000 sheets or more equivalent) 4 holes (puncher unit-C1/D1): 5,000 sheets or more Power supply From finisher unit (24 VDC) Power consumption 120 W or less Serial number XCLxxxxx XCMxxxxx XCNxxxxx XCPxxxxx (Puncher Unit-A1) (Puncher Unit-B1) (Puncher Unit-C1) (Puncher Unit-D1) Note1: Transparencies, reproducibles, label paper, postcards and hole-punched paper cannot be handled. Hole position (Puncher Unit) [1] 2 holes (Puncher Unit-A1) 80±1 mm/ 3.15±0.04 in x1 A3/A4 B5/B4 A4R B5R x1 108.5±3 mm/4.27±0.12 in 88.5±3 mm/3.48±0.12 in 65±3 mm/2.56±0.12 in 51±3 mm/2.01±0.12 in 12±3 mm/ 0.47±0.12 in COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-7 CHAPTER 1 GENERAL DESCRIPTION [2] 2 or 3 holes (Puncher Unit-B1) x1 LGL/LTRR 70±1 mm/ 2.76±0.04 in 73±3 mm/2.87±0.12 in x1 12±3 mm/ 0.47±0.12 in x1 279mm x 432mm (11"×17")/LTR 31.5±3 mm/1.24±0.12 in 108±1 mm/ 108±1 mm/ 4.25±0.04 in 4.25±0.04 in x1 12±3 mm/ 0.47±0.12 in [3] 4 holes (Puncher Unit-C1) x1 A3/A4 28.5±3 mm/1.12±0.12 in 80±1 mm/ 80±1 mm/ 80±1 mm/ 3.15±0.04 in 3.15±0.04 in 3.15±0.04 in x1 12±3 mm/ 0.47±0.12 in [4] 4 holes (Puncher Unit-D1) x1 A3/A4 92.5±3 mm/3.64±0.12 in 21±1 mm/ 70±1 mm/ 21±1 mm/ 0.83±0.04 in 2.76±0.04 in 0.83±0.04 in x1 12±3 mm/ 0.47±0.12 in Specifications are subject to change without notice. 1-8 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION B. 1. Cross Section Finisher Unit [1] [2] [3] [4] [5] [6] [7] [17] [16] [1] [2] [3] [4] [5] [6] [7] [8] [9] Tray 1/2 Shutter Delivery roller Swing guide Feed roller 2 Height sensor Wrap flapper Buffer roller Buffer inlet flapper [8] [9] [10] [11] [15] [14] [13] [12] [10] Saddle stitcher flapper [11] Inlet feed roller [12] Feed roller 1 [13] Vertical path [14] Stapler [15] Feed belt [16] Tray lift motor [17] Saddle stitcher unit (Saddle Finisher-F2) Figure 1-204 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-9 CHAPTER 1 GENERAL DESCRIPTION 2. Saddle Stitcher Unit [6] [7] [8] [5] [9] [4] [10] [3] [11] [2] [12] [1] [1] [2] [3] [4] [5] [6] Guide plate Paper folding roller Delivery guide plate Holding roller Stitcher (front, rear) Inlet roller [7] [8] [9] [10] [11] [12] No.1 flapper No. 2 flapper Stitcher mount Paper pushing plate Crescent roller Paper positioning plate Figure 1-205 1-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION 3. Puncher Unit (option) [1] [2] [3] [5] [6] [4] [7] [8] [9] [1] [2] [3] [4] [5] Punch motor Cam Hole puncher (Punch blade) Die Photosensor PCB [6] [7] [8] [9] LED PCB Horizontal registration motor Scrap full detector PCB unit Punched scrap container Figure 1-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-11 CHAPTER 1 GENERAL DESCRIPTION III. Using the Machine A. Removing Paper Jams from the Finisher Unit If the host machine indicates the finisher paper jam message, perform the following to remove the jam. Note, however, that paper jams at the paper feed inlet on the finisher unit can be removed by opening the front cover of the host machine as the Finisher-F1 is fixed to the host machine. 1) Holding the finisher unit as shown, move it to detach it from the host machine. Figure 1-301 Figure 1-302 COPYRIGHT © 2000 CANON INC. Figure 1-303 4) Lift the buffer roller cover, and remove the jam. Figure 1-304 2) Remove any jam visible from the outside. 1-12 3) Open the upper cover, and check the inside of the finisher. 5) Lift the buffer roller, and remove the jam. Figure 1-305 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION 6) Return the buffer roller and the buffer roller cover to their original positions, and close the upper cover. B. Supplying the Finisher Unit with Staples If the host machine indicates the finisher unit staple supply message, perform the following to supply it with staples. 1) Open the front cover. Figure 1-306 7) Connect the finisher to the host machine. Figure 1-308 2) Shift down the green lever. Figure 1-307 8) Operate as instructed on the display. Figure 1-309 3) When the staple cartridge has slightly slid out, hold and pull it out. Figure 1-310 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-13 CHAPTER 1 GENERAL DESCRIPTION 4) Hold the empty staple case on its sides, and slide it out. 6) Pull the length of tape (used to hold the staples in place) straight out. Figure 1-311 Figure 1-313 5) Set a new staple case. 7) Push in the stapler unit until the green lever returns to its original position. Figure 1-312 Figure 1-314 Reference: You may set no more than one staple cartridge at a time. Make sure that the new cartridge is one specifically designed for the finisher unit. 8) Check to make sure that the stapler has been locked in place, and close the front cover. Figure 1-315 1-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION C. Removing Staple Jams from the Finisher Unit 4) When the staple cartridge has slightly slid out, hold and pull it out. If the host machine indicates the finisher unit staple jam message, perform the following to remove the jam. 1) Remove the stack waiting to be stapled from the delivery tray. Figure 1-319 5) Shift down the tab on the staple cartridge. Figure 1-316 2) Open the front cover. Figure 1-320 6) Remove all staples that have slid out of the staple case. Figure 1-317 3) Shift down the green lever. Figure 1-321 Figure 1-318 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-15 CHAPTER 1 GENERAL DESCRIPTION 7) Return the tab on the staple cartridge to its original position. 8) Return the staple cartridge to its original position, and close the front cover. D. Removing Paper Jams from the Saddle Stitcher Unit (Saddle Finisher-F2) If the host machine indicates the saddle stitcher unit paper jam message, perform the following to remove the jam. 1) Holding the saddle stitcher unit as shown, move it to detach it from the host machine. Figure 1-322 Reference When the cover has been closed, the stapler unit will automatically execute idle punching several times to advance the staples. Figure 1-323 2) Open the front lower cover. Figure 1-324 1-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION 3) Turn the knob on the right side. 6) Open the inlet cover, and remove the jam. Figure 1-325 4) Turn the knob on the left side while pushing it in. Figure 1-328 7) Close the front lower cover. Figure 1-329 Figure 1-326 8) Connect the finisher unit. 5) Remove the jam. 9) Operate as instructed on the display. Figure 1-327 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-17 CHAPTER 1 GENERAL DESCRIPTION E. Supplying the Saddle Stitcher Unit with Staples (Saddle Finisher-F2) 3) Pull the stitcher unit to the front once, and then shift it up. If the host machine indicates the saddle stitcher unit staple supply message, perform the following to supply it with staples. 1) Open the front lower cover. Figure 1-332 4) Hold the empty cartridge on its sides, and remove it. Figure 1-330 2) Slide out the stitcher unit. Figure 1-333 5) Set a new cartridge. Figure 1-331 Figure 1-334 Reference You must always replace both cartridges at the same time. 1-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION 6) Pull the stitcher to the front once, and then return it to its original position. F. Removing Staple Jams from the Saddle Stitcher Unit (Saddle Finisher-F2) If the host machine indicates the saddle stitcher unit staple jam message, perform the following to remove the jam. 1) Open the front lower cover. Figure 1-335 7) Push in the stitcher unit, and close the front cover. Figure 1-337 2) Slide out the stitcher unit. Figure 1-336 Figure 1-338 3) Pull the stapler of the stitcher unit to the front once, and then shift it up. Figure 1-339 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-19 CHAPTER 1 GENERAL DESCRIPTION 4) Hold the cartridge on its sides, and remove it. 7) Return the cartridge to its original position. Figure 1-343 Figure 1-340 5) Push down on the area identified as A, and pull up the tab identified as B. 8) Pull the stitcher of the stitcher unit to the front once, and then return it to its original position. Figure 1-341 Figure 1-344 6) Remove the staple jam, and return the tab B to its original position. 9) Push the stitcher unit back to its original position, and close the front lower cover. Figure 1-342 Figure 1-345 Reference Whenever you have removed a staple jam, be sure to execute staple edging. 1-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION G. Removing Paper Jams from the Puncher Unit (option) 4) Open the top cover of the puncher unit. If the display indicates a paper jam on the puncher unit, perform the following to remove the jam: 1) Open the front cover of the puncher unit. Figure 1-349 5) Remove the jam. Figure 1-346 2) Align the triangle mark on the knob within . the range marked by Figure 1-350 6) Close the top cover of the puncher unit. Figure 1-351 7) Operate as instructed on the display. Figure 1-347 3) Close the front cover of the puncher unit. Figure 1-348 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-21 CHAPTER 1 GENERAL DESCRIPTION H. Removing Punched Scrap from the Puncher Unit (option) 4) Return the punched scrap container to its original position. If the display indicates a punched scrap full state on the puncher unit, perform the following to remove the punched scrap: 1) Open the front cover of the puncher unit. Figure 1-355 Figure 1-352 2) Slide out the punched scrap container. Figure 1-353 3) Discard the punched scrap. Figure 1-354 1-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 1 GENERAL DESCRIPTION IV. MAINTENANCE BY THE USER A. Maintenance by the User As of June 2000 No. Item Timing 1 Replacing the staple cartridge (finisher unit) 2 Replacing the staple cartridge (saddle stitcher unit) When the appropriate indication is made on the host machine’s display. Caution: The finisher unit and the saddle stitcher unit use different cartridge types. Be sure that the appropriate type is used for each. Table 1-401 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1-23 CHAPTER 2 FINISHER UNIT BASIC OPERATION 1. This chapter discusses the purpose and role of each of the finisher’s functions, and the principles of operation used for the finisher mechanical and electrical systems. It also explains the symbol in drawings indicates transmission timing at which these systems are operated.The together with the signal name indicates the of mechanical drive, and signals marked by flow of electrical signals. 2. In descriptions of digital circuits on the finisher, “1” indicates a high signal voltage level, while “0” indicates a low signal voltage level. Voltage values differ according to circuit. A microprocessor is used on the finisher. A description of microprocessor operation is omitted in this chapter as it is practically impossible to check internal operation of the microprocessor. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads. I. BASIC OPERATION ...................2-1 A. Outline ..................................2-1 B. Outline of Electrical Circuitry ................................2-2 C. Inputs to and Outputs from the Finisher Controller PCB .......2-4 II. FEED/DRIVE SYSTEM ........... 2-10 A. Outline ............................... 2-10 B. Type of Delivery Paths ....... 2-15 C. Feeding and Delivering ..... 2-18 COPYRIGHT © 2000 CANON INC. D. E. F. G. H. Job Offset .......................... Staple Operation ............... Stapler Unit........................ Tray Operation ................... Detecting the Height of Stack on the Tray ............... I. Shutter Operation .............. J. Buffer Path Operation ........ K. Detecting Jams .................. III. POWER SUPPLY SYSTEM .... FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-21 2-24 2-32 2-38 2-40 2-42 2-46 2-51 2-56 CHAPTER 2 FINISHER UNIT BASIC OPERATION I. BASIC OPERATION A. Outline The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset (Note), and staple. All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine. In the case of the Saddle Finisher-F2, copies from the host machine may be routed to the saddle stitcher unit. Swing guide drive system Control system Alignment drive system Stapler drive system Delivery drive system Feeder drive system Shutter drive system Tray drive system Saddle stitcher unit control system (Saddle Finisher-F2) Figure 2-101 Note: The term job offset refers to shifting each sorting job, separating a single stack into several stacks. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-1 CHAPTER 2 FINISHER UNIT BASIC OPERATION B. Outline of Electrical Circuitry The finisher’s sequence of operation is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is used for communication with the host machine (serial) in addition to controlling the finisher’s sequence of operations. The finisher controller PCB responds to the various commands coming from the host machine through a serial communications line to drive solenoids, motors, and other loads. In addition, it communicates the finisher’s various states (information on sensors and switches) to the host machine through a serial communications circuit. In the case of the Saddle Finisher-F2, the finisher controller PCB not only communicates with the saddle stitcher controller PCB but also communicates the saddle stitcher unit’s various states (information on sensors and switches) to the host machine. The ICs used on the finisher controller PCB are designed for the following: ● Q1 (CPU) Controls sequence of operations. ● Q2 (EP-ROM) Backs up adjustment values. ● Q7 Contains sequence programs. ● Q8/Q89 (RAM) Backs up initial setting data. ● Q4 (communications IC) Communicates with the host machine and the saddle stitcher unit. ● Q14 (regulator IC) Generates 5V. Figure 2-102 shows the flow of signals between the finisher and the options controller. 2-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Saddle stitcher controller PCB (Saddle Finisher-F2) Punch driver PCB (Puncher unit (option)) Host machine (DC controller PCB CPU) Finisher controller PCB communication Motor Q1 CPU Solenoid Q2 EEP-ROM Switch Q4 IC Sensor Q7 EP-ROM Q8/Q89 RAM Q14 Regulator IC Figure 2-102 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-3 CHAPTER 2 FINISHER UNIT BASIC OPERATION C. 1. Inputs to and Outputs from the Finisher Controller PCB Inputs to the Finisher Controller PCB PI5 Shutter open sensor Alignment plate home position sensor Stapler shift home position sensor Tray home position sensor PI6 PI7 PI8 J122-3 -1 -2 -1 -3 -2 J118-3 -1 -2 -1 -3 -2 J121-3 -1 -2 -4 -6 -5 J129-3 -1 -2 -1 -3 -2 J130-3 -1 -2 J202 PI4 Stapling tray sensor -3 -2 -1 J17-7 -9 -8 +5V PENT When the sensor detects paper, “1”. J208 Delivery sensor J134-1 -2 -3 -3 -1 -2 -5 -6 -7 J11-3 -2 -1 +5V PDEL When the sensor detects paper, “1”. J207A PI3 -9 -7 -8 -11 -9 -10 J9A-1 -3 -2 +5V STPTY When the sensor detects paper, “1”. J205 Inlet sensor J106-1 -3 -2 -3 -1 -2 J12B-4 -6 -5 +5V STOPN J207A PI1 -8 -6 -7 J9A-4 -6 -5 +5V JOGHP J210 Finisher controller PCB -3 -1 -2 J12A-7 -9 -8 +5V STPHP When the stapler is at the home position, “1”. J12A-4 -6 -5 +5V TRYHP When the tray is at the home position, “1”. When the shutter opens, “1”. When the alignment plate is at the home position, “1”. Figure 2-103 2-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Finisher controller PCB Inputs to the Finisher Controller PCB J101-3 -1 -2 -1 -3 -2 PI12 J102-3 -1 -2 -1 -3 -2 PI14 J110-3 -1 -2 Buffer path paper sensor PI15 Joint sensor PI16 Door open sensor -4 -6 -5 -6 -4 -5 J14-1 +5V -3 FSTTRAY* When paper is present on tray 1, “0”. -2 -3 -1 -2 J14-4 +5V -6 SNDTRAY* When paper is present on tray 2, “0”. -5 J24-4 +5V -6 BUFPASS -5 When paper is in the buffer path, “1”. J12A-1 +5V -3 JOINT -2 When the finisher is joined with the host machine, “1”. J113-3 -1 -2 J12B-1 +5V -3 DROPN -2 When the front door is open, “0”. J105-3 -1 -2 PI18 J127-3 -1 -2 Swing guide open sensor -3 -1 -2 While the delivery motor is rotating, alternately between “0” and “1”. J117-3 -1 -2 PI17 Buffer path inlet paper sensor -1 -3 -2 PI9 Tray lift motor clock sensor 1 PI19 Tray lift motor clock sensor 2 J24-1 +5V -3 BUFENTR When paper is present at the buffer path inlet, “1”. -2 -1 -3 -2 J204 Tray 2 paper sensor -3 -1 -2 J9A-9 +5V -8 DELCLK -7 J201 PI11 Tray 1 paper sensor -3 -4 -5 J207A -9 -8 -7 J201 J120-1 -2 -3 J1010 PI10 Delivery motor clock sensor J1020 2. -3 -1 -2 J11-8 +5V -10 SWGOPN -9 J400-3 -1 -2 J14-10 +5V -12 SFTCLK1 -11 J400-6 -4 -5 J14-7 +5V -9 SFTCLK2 -8 When the swing guide is open, “1”. When the tray lift motor is rotating, alternately between “1” and “0”. When the tray lift motor is rotating, alternately between “1” and “0”. Sensor PCB Figure 2-104 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-5 CHAPTER 2 FINISHER UNIT BASIC OPERATION Inputs to the Finisher Controller PCB PI20 Swing motor clock sensor PS1 Height sensor -5 -4 -3 J125-1 -2 -3 J207B 3. -7 -8 -9 Finisher controller PCB J9B-5 +5V -4 SWGCLK -3 J114-3 -4 -2 -1 When the swing motor is rotating, alternately between “0” and “1”. J6-2 +5V -1 V0 -3 Vin -4 Measures the distance between the sensor and the top of the stack on the tray. Door switch +24V J112 N. O. MS1 -1 J5-1 -2 -3 +24VMOVE DRSW Swing guide closed detecting switch 1 J209 N. O. MS2 -1 J5-9 -2 -10 -3 J5-11 -4 -12 When the front door and the upper cover are closed, “1”. Swing guide closed detecting switch 2 J209 N. O. MS6 +24VSTPL SWGGCLD When the swing guide is closed, “1”. Safety zone switch N. C. N. O. MS3 C. J5-4 -5 -6 +24VSHIFT TRAYSAF When the tray is at the delivery slot, “1”. -3 -2 -1 J7-3 -2 -1 SHUTCLD When the shutter is closed, “1”. -1 J5-7 -2 -8 J131-3 -2 -1 N. C. N. O. MS4 C. J206 Shutter closed detecting switch Tray upper limit detecting switch +24VSHIFT MS5 J132 N. C. TRYLMT When the tray is at the upper limit, “0”. Figure 2-105 2-6 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 4. Inputs to and Outputs from the Finisher Controller PCB Stapler unit Finisher controller PCB Staple edging sensor Staple home position sensor * When a staple is at the edge of the stapler, “0”. * When the stapler is at the home position, “0”. Cartridge switch * When a cartridge is present, “0”. Staple switch * * Saddle stitcher controller PCB J131-8 -7 -6 -5 -4 -3 J131-1 -2 -3 -4 -5 -6 When staples are present in the cartridge, “0”. When the stapler is connected, “0”. Communication line J2-1 Communication line Host machine Figure 2-106 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-7 CHAPTER 2 FINISHER UNIT BASIC OPERATION 5. Outputs from the Finisher Controller PCB Finisher controller PCB +24V Flapper solenoid SL1 -2 -2 J107 -1 J12A-10 When "0", the solenoid turns on. -1 -11 FLPSL* +24V Buffer inlet solenoid SL2 -2 -3 J108 -1 J12B-9 When "0", the solenoid turns on. -2 -10 ENTSL* +24V Buffer outlet solenoid SL3 -2 -2 J109 -1 J24-7 When "0", the solenoid turns on. -1 -8 EXITSL* +24V Paddle solenoid -2 -2 -1 -1 -2 -11 J207B SL5 J128 -1 J9B-1 When "0", the solenoid turns on. -10 -2 PDLSL* +24V Escape solenoid -2 -3 -10 -2 -11 -2 J207A SL6 J123 -1 J9A-10 When "0", the solenoid turns on. -1 -11 ESCPSL* +24V Belt escape solenoid SL7 -2 -2 J500 -1 J12B-7 When "0", the solenoid turns on. -1 -8 BESCPSL* +24V First feed motor M1 J10-1 -2 -3 -4 -5 -6 B* A* B A According to rotation direction/speed, changes between + and - in sequence. Figure 2-107 2-8 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 6. Outputs from the Finisher Controller PCB Finisher controller PCB Delivery motor According to rotation direction/speed, changes between + and -. Alignment motor According to rotation direction/speed, changes between + and - in sequence. Stapler shift motor According to rotation direction/speed, changes between + and - in sequence. Staple motor According to rotation direction/speed, changes between + and -. Tray lift motor According to rotation direction/speed, changes between + and -. Swing motor According to rotation direction/speed, changes between + and -. Second feed motor According to rotation direction/speed, changes between + and -. Inlet feed motor According to rotation direction/speed, changes between + and - in sequence. Figure 2-108 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-9 CHAPTER 2 FINISHER UNIT BASIC OPERATION II. FEED/DRIVE SYSTEM A. Outline The finisher is designed to operate according to the commands from its host machine to deliver arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling. See Figure 2-201 for a diagram of the three modes of delivery (four for the Saddle Finisher-F2). Method of delivery Normal delivery Simple stacking Job offset Staple Front diagonal Rear 1-point Rear diagonal 2-point Saddle stitch delivery (Saddle Finisher-F2 only) Figure 2-201 Normal delivery tray Normal delivery tray To saddle stitcher unit (Saddle Finisher-F2) Figure 2-202 2-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 1. a. Normal Delivery Simple Stacking The finisher delivers copies directly to the tray. Tray Tray Copies Copies Delivery roller Feed roller 1 Feed roller 2 Figure 2-203 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-11 CHAPTER 2 FINISHER UNIT BASIC OPERATION b. Job Offset The finisher forwards all copies of each sort job to the stapling tray. The first sort job on the stapling tray is delivered with a shift to the front of about 30 mm, and the second sort job is delivered without being shifted. Whether the first copy or the last copy of a sort job should be shifted is determined by the host machine. Tray Each sort job is stacked alternately. Figure 2-204 Swing guide Stapling tray Stopper Delivery roller Feed roller 1 Figure 2-205 Results of Delivering 4 Sets Copies handled by job offset Direction of delivery Figure 2-206 2-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION c. Stapling The finisher stacks copies arriving from its host machine on the stapling tray. Then, it staples and delivers the copies to the appropriate tray. Tray Copies Staple Swing guide Stapling tray Delivery roller Stopper Feed roller 1 Figure 2-207 Paper width/2 Front diagonal stapling 2-point stapling Rear 1-point stapling Rear diagonal stapling Figure 2-208 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-13 CHAPTER 2 FINISHER UNIT BASIC OPERATION 2. Saddle Stitch Delivery (Saddle Finisher-F2) A copy arriving in the finisher from the host machine is routed to the saddle stitcher by the paper deflecting plate. The saddle stitcher executes stitching and saddling operations on the copy and then delivers it to the saddle stitcher tray. For discussions of stacks in the saddle stitcher, see Chapter 3. To saddle stitcher Figure 2-209 2-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION B. Type of Delivery Paths The finisher has three different paper paths for delivery, each selected to suit paper size and delivery mode. 1. Straight Path When stacking copies shown in Table 2-201, the copies pass under the buffer roller. Copy size Length or width 182 mm or less Typical copy examples A5, A5R, STMT, STMTR, postcard, thick stock Table 2-201 Delivery roller Buffer roller Figure 2-210 2. Buffer Paper Path 1 When stacking copies shown in Table 2-202, the copies pass over the buffer roller, increasing the distance between copies. Copy size Length and width 182 mm or more Typical copy examples A3, B4, A4, A4R, B5, B5R, 279mm × 432mm (11″ × 17″), LGL, LTR, LTRR, transparencies (excluding thick stock) Table 2-202 Buffer roller Feed roller 2 Delivery roller Figure 2-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-15 CHAPTER 2 FINISHER UNIT BASIC OPERATION 3. Buffer Paper Path 2 This is the paper path when copy sizes shown in Table 2-203 are stacked. A maximum of three copies (three originals or more in the staple mode) are wrapped round the buffer roller, during which job offset and stapling are performed on the stapling tray. Copy size Length 182 to 232mm, and width 182 to 297mm Typical copy examples A4, B5, LTR, (excluding transparencies and thick stock) Table 2-203 The following shows paper delivery operation in the case of three originals in the staple mode. 1) The first copy is moved in the direction of the buffer roller. Buffer roller First copy Figure 2-212 2) The first copy wraps around the buffer roller and, at the same time, the second copy arrives from the host machine. First copy Second copy Figure 2-213 2-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 3) The second copy is laid over the first copy and, at the same time, the third copy arrives from the host machine. First copy Second copy Third copy Figure 2-214 4) The first, second and third copies are simultaneously pulled into the stapling tray. Second copy Third copy First copy Figure 2-215 Cauiton: The third copy as explained here is moved through buffer paper path 1. This fact is omitted from the discussion to avoid interrupting the sequence of operations. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-17 CHAPTER 2 FINISHER UNIT BASIC OPERATION C. Feeding and Delivering 1. Outline The finisher moves copies arriving from the host machine to the delivery tray, stapling tray, or the saddle stitcher unit (Saddle Finisher-F2) according to the mode of delivery. On the stapling tray, the copies are subjected to job offset or stapling as instructed by the host machine. The first feed motor (M1), second feed motor (M8) and inlet feed motor (M9) are stepping motors, and delivery motor (M2) is a DC motor. These motors are controlled by the microprocessor (CPU) on the finisher controller PCB, and rotate either clockwise or counterclockwise. The paper paths are equipped with the following four sensors for detection of paper (arrival, passage): ● Inlet sensor (PI1) ● Delivery sensor (PI3) ● Stapling tray sensor (PI4) ● Buffer path paper sensor (PI14) In addition, each delivery tray is equipped with a sensor designed to detect the presence/absence of paper on it. ● No.1 tray paper sensor (PI11) ● No.2 tray paper sensor (PI12) If a copy fails to reach or move past each sensor within a specific period of time, the finisher controller PCB identifies the condition as a jam, and stops the ongoing operation, and at the same time, informs the host machine of the condition. When all doors are closed after the paper jam is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again. 2-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) COPYRIGHT © 2000 CANON INC. SL6 SL5 M5 M8 M1 M7 PI20 M2 PI10 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) Stapler shift motor drive signal Stapler motor drive signal Belt escape solenoid drive signal BESCPSL Flapper solenoid drive signal FLPSL Buffer inlet solenoid drive signal EXTSL Buffer outlet solenoid drive signal EXITSL Inlet feed motor drive signal First feed motor drive signal Second feed motor drive signal Tray lift motor drive signal Paddle solenoid drive signal PDLSL Shift motor clock detection signal 2 SFTCLK2 Shift motor clock detection signal 1 SFTCLK1 Swing motor clock signal SWGCLK Delivery motor clock signal DELCLK Swing motor drive signal Delivery motor drive signal Alignment motor drive signal Escape solenoid drive signal ESCPSL CHAPTER 2 FINISHER UNIT BASIC OPERATION Finisher controller PCB PI19 M9 PI9 SL3 SL2 SL1 SL7 M6 M3 M4 Figure 2-216 2-19 2-20 COPYRIGHT © 2000 CANON INC. PI4 PI3 Inlet paper detection signal PENT Buffer path inlet paper detection signal BUFENTR Delivery detection signal PDEL Buffer path paper detection signal BUFPASS Stapling tray paper detection signal STPTY No. 1 tray paper detection signal FSTTRAY No. 2 tray paper detection signal SNDTRAY CHAPTER 2 FINISHER UNIT BASIC OPERATION Finisher controller PCB PI17 PI14 PI11 PI1 PI12 Figure 2-217 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION D. Job Offset 1. Outline In the job offset mode, sort jobs and entire copy groups are shifted to the front for delivery to the tray, and other copies are delivered to the tray without a shift. The copies are shifted by the alignment plate. The alignment plate is checked by the alignment home position sensor (PI6) to find out whether it is at the home position. The finisher controller PCB drives the alignment plate motor (M3) at power-on to return the alignment plate to its home position. The finisher controller PCB stops the delivery motor (M2) when the trailing edge of the copy has moved past the feed roller 2. Then, the finisher controller PCB rotates the delivery motor counterclockwise, and drives the swing motor (M7). As a result, the drive of the delivery motor is transmitted to the swing guide to move up the guide. When the swing guide open detection sensor (PI18) detects the swing guide, the delivery motor stops, and the swing guide is held at the up position. When the swing guide has moved up, the feed belts attached to the feed roller 2 move the copy to the stapling tray. The presence of paper on the stapling tray is monitored by the stapling tray paper sensor (PI4). (The first sheet is fed to the stapling tray while the swing guide is moving up.) The finisher controller PCB drives the alignment motor (M3) in advance, and keeps the alignment plate in wait at a point 10 mm behind the trailing edge of a sheet. Whenever one sheet is moved to the stapling tray, each sheet is aligned, and when the fifth or last sheet in a sort job/group is fed to the stapling tray, the guide plate retaining solenoid (SL6) moves the guide plate away and under the stapling tray. From then on, the alignment motor shifts the sheets to the front by 30 mm. When the copy has been shifted, the finisher controller PCB rotates the alignment motor counterclockwise to move the alignment plate to a point 10 mm behind the trailing edge of the sheet. This alignment operation is repeated until alignment of the fifth or last sheet in a sort job is completed. At this time, the swing guide is moved down and is closed, and the delivery motor rotates clockwise to deliver the sheet. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-21 CHAPTER 2 FINISHER UNIT BASIC OPERATION Alignment plate Guide plate Alignment plate home position sensor (PI6) Alignment motor (M3) Paper Escape solenoid (SL6) Figure 2-218 Sequence of Operation (job offset) Start signal Host machine delivery signal Inlet sensor (PI1) Delivery sensor (PI3) Inlet feed motor (M9) First feed motor (M1) Second feed motor (M8) Delivery motor (M2) Staple tray sensor (PI4) Alignment motor (M3) Alignment plate home position sensor (PI6) Swing motor (M7) Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2) Escape solenoid (SL6) : Motor CW rotation : Motor CCW rotation Figure 2-219 2-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 2. Flow of Job Offset Operations 1) The swing guide moves up and, at the same time, the feed belts move the sheet to the stapling tray. Swing guide Offset sheet Feed roller 2 Feed belts Tray 1/2 Delivery roller Stapling tray Stopper Figure 2-220 2) The alignment plate shifts the sheet to the front. Alignment plate Existing stack Offset sheet Figure 2-221 3) The swing guide moves down and, at the same time, the delivery roller delivers the sheet. Offset sheet Swing guide Feed roller 2 Feed belts Tray 1/2 Delivery roller Stapling tray Stopper Figure 2-222 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-23 CHAPTER 2 FINISHER UNIT BASIC OPERATION E. Staple Operation 1. Outline The stapler unit staples a stack of as many sheets as specified. The stapling position differs according to the selected staple mode and paper size. The stapler unit is checked by the stapler shift home position sensor (PI7) to find out whether it is at the home position. When starting operation after power-on, the finisher controller PCB drives the stapler shift motor (M4) to return the stapler unit to the home position. If the stapler is already at the home position, it is kept as it is in wait. Stapler shift motor (M4) Sheets Stapler Stapler shift home position sensor (PI7) Figure 2-223 2-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Paper width/2 2-point stapling Front diagonal stapling Rear 1-point stapling Rear diagonal stapling Figure 2-224 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-25 CHAPTER 2 FINISHER UNIT BASIC OPERATION 2. First Sheet The finisher controller PCB stops the delivery motor (M2) as soon as the trailing edge of the first sheet has moved past the feed roller 2. Then, it rotates the delivery motor clockwise to switch the gear drive to the swing motor (M7), causing the swing guide to move up. When the swing guide open sensor (PI18) finds the swing guide at the up position, the swing motor stops, maintaining the swing guide at the up position. When the swing guide has moved up, the feed belts of the feed roller 2 move the sheet to the stapling tray. (The first sheet is fed to the stapling tray while the swing guide is moving up.) The presence of paper on the stapling tray is detected by the stapling tray paper sensor (PI4). The finisher controller PCB drives the alignment motor (M3) when the stapling tray paper sensor has detected paper to put sheets in order. The alignment plate is kept in wait in advance at a point 10 mm behind the trailing edge of the paper. The swing guide is kept in wait at the up position until the last sheet is output onto the stapling tray. Swing guide First sheet Feed roller 2 Feed belts Tray 1/2 Delivery roller Stapling tray Stapler Figure 2-225 2-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Swing guide Swing guide open sensor (PI18) Swing guide closed detecting switches (MS2/MS6) Delivery roller Swing motor clock sensor (PI20) Delivery motor clock sensor (PI10) Swing motor (M7) Delivery motor (M2) Figure 2-226 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-27 CHAPTER 2 FINISHER UNIT BASIC OPERATION 3. Second and Subsequent Sheets The finisher controller PCB turns on the belt escape solenoid (SL7) before the trailing edge of the second and subsequent sheets have moved past the feed roller 2 to make the feed belt escape. This operation is performed to reduce the time it takes for the trailing edge of the paper to fall on the stapling tray, and to improve the product duty. The finisher controller PCB turns on the paddle solenoid (SL5) as soon as the trailing edge of the second and subsequent sheets have moved past the feed roller 2, causing the drive of the second feed motor (M8) to rotate the paddle. The sheets are pushed by the paddle and moved to the stapling tray. Almost simultaneously with the trailing edge of the sheet falling into the stapling tray, the belt escape solenoid turns off to return the feed belts that were in the escape position to its original position, and feed the sheet onto the stapling tray. When the sheet has been output onto the stapling tray, the finisher controller PCB rotates the alignment motor (M3) to put the sheets in order. Swing guide Paddles Second and subsequent sheets Feed roller 2 Feed belts SL7 Tray 1/2 Delivery roller Stapling tray Belt escape solenoid Stapler Figure 2-227 2-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Feed belts Escape direction Belt escape solenoid (SL7) Figure 2-228 Paddles Paddles Paddle solenoid (SL5) Second and subsequent sheets First sheet Stapler M8 Second feed motor Stopper Figure 2-229 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-29 CHAPTER 2 FINISHER UNIT BASIC OPERATION 4. Last Sheet When the last sheet has been put in order, the finisher controller PCB turns on the alignment motor (M3) to move the alignment plate to the alignment position (to butt the plate against the stack). Then, the finisher controller PCB rotates the swing motor (M7) counterclockwise to move down the swing guide. The finisher controller PCB moves the stapler according to the staple mode for stapling. From then on, it rotates the delivery motor (M2) clockwise to deliver the stack to the tray. Swing guide Sheets Feed roller 2 Feed belts Tray 1/2 Delivery roller Stapling tray Stapler Figure 2-230 2-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Swing guide Delivery roller Swing motor (M7) Delivery motor (M2) Figure 2-231 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-31 CHAPTER 2 FINISHER UNIT BASIC OPERATION F. Stapler Unit Stapling is executed by the stapler motor (M6). A single rotation of the cam by the motor results in one stapling operation. The cam is checked by the stapling home position sensor (PI22) to find out whether it is at the home position. The stapler motor is controlled by the microprocessor (Q1) on the finisher controller so that it is rotated clockwise or counterclockwise. When the stapling home position sensor is off, the finisher controller PCB rotates the stapler motor clockwise until the sensor turns on so as to return the stapling cam to its initial state. The presence/absence of the staple cartridge is detected by the staple cartridge switch (MS8). The presence/absence of staples inside the staple cartridge is detected by the staple detecting switch (MS9). The staple edge sensor (PI21) is used to find out whether a staple has been edged out to the end of the cartridge. The finisher controller PCB does not drive the stapler motor (M6) unless the swing guide closed detecting switch 2 (MS6) is on (i.e., the swing guide is closed). This is to protect against injuries that could occur when a finger is stuck inside the stapler. 2-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Staple detection signal Cartridge detection signal Stapling home position detection signal M6 Staple motor drive signal Staple edge detection signal Figure 2-232 Finisher controller PCB Figure 2-233 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-33 CHAPTER 2 FINISHER UNIT BASIC OPERATION Start signal Host machine delivery signal Inlet sensor (PI1) First sheet Stacking Second sheet Stapling Delivery Delivery sensor (PI3) Inlet feed motor (M9) First feed motor (M1) Second feed motor (M8) Delivery motor (M2) Staple tray sensor (PI4) Alignment motor (M3) Alignment guide home position sensor (PI6) Swing guide open sensor (PI18) Swing guide closed detecting switch 1 (MS2) Paddle solenoid (SL5) Belt escape solenoid (SL7) Staple motor (M6) Staple home position sensor (PI22) Stapler shift motor (M4) : Motor CW rotation : Motor CCW rotation Figure 2-234 2-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 5. Shifting the Stapler Unit The stapler unit is moved by the stapler shift motor (M4). Its home position is detected by the stapler shift home position sensor (PI7). When the start signal arrives from the host machine, the stapler moves to the center of its movement range. This movement occurs regardless of the selected mode of delivery, as no specific mode is recognized at this point in time. When the command for stapling arrives from the host machine after the first sheet has reached the host machine pre-registration sensor, the stapler moves to the staple wait position to suit the appropriate stapling position and paper size. See Figures 2-235 and later for an idea of the wait position according to the stapling mode. a. Front Diagonal Stapling The position is the same as the stapling position. Stopper Stapling tray delivery direction Stopper Guide plate Stapler Figure 2-235 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-35 CHAPTER 2 FINISHER UNIT BASIC OPERATION b. Rear 1-Point Stapling The stapler is kept in wait at the center position. The stapler is moved to and from the stapling position for each stapling operation. Stopper Stapling position Wait position Stapling tray delivery direction Stapler Stopper Guide plate Figure 2-236 c. Rear Diagonal Stapling For A4, LTR and B5 sizes, the stapler is kept in wait toward the rear away from the stapling position. The stapler is moved to and from the stapling position for each stapling operation. Stapler Wait position Stapling position Stopper Stapling tray delivery direction Stopper Guide plate Figure 2-237 2-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION d. 2-Point Stapling The stapler is kept in wait at the center of the paper. Stapling occurs at two points, first at the rear and then at the front. Stopper Stapling position Wait position Stapler Stapling tray delivery direction Stapling position Stopper Guide plate Figure 2-238 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-37 CHAPTER 2 FINISHER UNIT BASIC OPERATION G. Tray Operation The finisher has two delivery trays for normal delivery, each accepting sheets. Each tray is moved up and down by the tray lift motor (M5). The position of tray is identified with reference to the number of clock pulses of the tray lift motor clock sensor 1/2 (PI9/PI19) coming from the tray home position sensor (PI8). The finisher controller PCB finds out in which direction (up or down) the tray is moving based on combinations of pulses from the two clock sensors. The finisher controller PCB drives the tray lift motor (M5) to return the tray to the home position at power-on. If the tray is already at the home position, it is kept in wait as it is. The finisher controller PCB moves up and down the tray selected by the host machine so that it is positioned at the delivery slot. The upper limit of the tray is detected by the tray upper limit detecting switch (MS5). The finisher controller PCB stops the drive (up) of the tray lift motor (M5) as soon as the tray upper limit detecting switch turns on. The height of the stack on the tray is identified by the height sensor (PS1), which measures its distance from the top of the stack. The tray is moved down when the distance between the top of the stack and the delivery assembly drops to a specific measurement. The finisher controller PCB cuts off the +24V power of the tray lift motor (M5) as soon as the safety zone detecting switch (MS3) turns on while the shutter and the swing guide are open, stopping the operation of the finisher. 2-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Tray 1 Tray guide Tray upper limit detecting switch (MS5) Tray 2 Encoder Tray lift motor clock sensor 2 (PI19) Tray lift motor clock sensor 1 (PI19) Safety zone switch (MS3) Tray lift motor (M5) Tray home position sensor (PI8) Figure 2-239 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-39 CHAPTER 2 FINISHER UNIT BASIC OPERATION H. Detecting the Height of Stack on the Tray 1. Outline The number of sheets delivered to the tray and the number of sets (number of stapling operations) are stored in memory by the finisher controller PCB. The height of the stack is checked by the height sensor (PS1). See Table 2-201 for the maximum loading capacity of each tray. The finisher controller PCB stops operation when the conditions in Table 2-201 occur, informing the host machine that the tray is full. Stacking Non-staple sort mode Tray Small-size Large-size Mixed sizes Small-size Staple sort Large-size Mixed sizes Tray 1 147 mm high 44 mm high 44 mm high 110 mm high (1000 sheets) (500 sheets) (300 sheets) (750 sheets/ 30 sets) 74 mm high (500 sheets/ 30 sets) 22 mm high (150 sheets/ 30 sets) Tray 2 147 mm high 74 mm high 44 mm high 110 mm high (1000 sheets) (500 sheets) (300 sheets) (750 sheets/ 30 sets) 74 mm high (500 sheets/ 30 sets) 22 mm high (150 sheets/ 30 sets) Notes: 1. The capacity for the non-staple sort mode is approximate and computed based on 80 g/m 2 paper. 2. Alignment for stacks containing 750 sheets or more is not guaranteed. 3. Stacking height precision is ±7 mm. Table 2-201 Caution: 1. The term “small-size” stands for A4, LTR, and B5. 2. The term “large-size” stands for A3, A4R, B4, LGL, 279 × 432 mm (11″ × 17″), and LTRR. 2-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Height sensor (PS1) Paper Figure 2-240 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-41 CHAPTER 2 FINISHER UNIT BASIC OPERATION I. Shutter Operation Before the tray on which sheets are output is shifted by the tray lift motor (M5) to another tray, the finisher controller PCB closes the shutter mounted on the delivery slot before moving the tray, preventing the existing stack on the tray by the delivery slot and intrusion of the hands. The shutter moves up (to close) when the second feed motor (M8) rotates counterclockwise, and is held in position when the motor stops. When the second feed motor rotates counterclockwise once again, it moves down (to open) to enable delivery. When the shutter is held at the up position, claws slide out of the swing guide to engage the back of the shutter. This way, the existing slack and the swing guide engage while the tray is moved, preventing the guide from opening. The claws slide in when the shutter is moved down to release the engagement. The upward movement of the shutter is monitored by the shutter closed detecting switch (MS4), and the downward movement is monitored by the shutter open sensor (PI5). See the following diagrams for how these operations take place. 1) The second feed motor rotates counterclockwise to move the shutter up. M8 Second feed motor Figure 2-241 2-42 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 2) The tray lift motor rotates, and the new tray moves to the stacking lower limit. The distance of movement is detected by the tray lift motor clock sensor 1/2 (PI9/19). M5 Tray lift motor Figure 2-242 3) The second feed motor rotates counterclockwise, and the shutter moves down. M M8 Second feed motor Figure 2-243 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-43 CHAPTER 2 FINISHER UNIT BASIC OPERATION 4) The tray lift motor rotates, and the tray moves to suit the height of the stack. The appropriate height in relation to the existing stack is checked by the height sensor (PS1). Height sensor (PS1) M5 Tray lift motor Figure 2-244 Claw Shutter Claw Shutter closed detecting switch (MS4) Shutter open sensor (PI5) M8 One-way cam Second feed motor Figure 2-245 2-44 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION Sequence Operations (shutter drive) Move from Tray 1 to Tray 2 Shutter closed Tray moved Shutter opened Tray moved Second feed motor (M8) Tray lift motor (M5) Shutter closed detecting switch (MS4) Shutter open sensor (PI5) Correct height detected Height sensor (PS1) Motor CW rotation Motor CCW rotation Figure 2-246 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-45 CHAPTER 2 FINISHER UNIT BASIC OPERATION J. Buffer Path Operation 1. Outline This machine is provided with a buffer paper path for continuously receiving paper from the host machine during stapling and job offset operation on the stapling tray. A maximum of three copies (three originals or more in the staple mode) are wrapped around the buffer roller. During this time, job offset and stapling are performed on the stapling tray. The following shows operation on the buffer paper path. First sheet SL2 OFF 1) When the first sheet arrives, the buffer inlet solenoid (SL2) remains off. The first sheet enters the buffer path. Buffer inlet solenoid Figure 2-247 2) When the leading edge of the sheet has moved past the buffer path inlet paper sensor (PI17), the buffer outlet solenoid (SL3) turns on so as to cause the sheet to wrap around the buffer roller. Buffer outlet solenoid Buffer path inlet paper sensor (PI17) ON SL3 Figure 2-248 2-46 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 3) When the leading edge of the sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the second sheet. First sheet Second sheet Buffer path paper sensor (PI14) Figure 2-249 4) When the second sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again. First sheet Second sheet Inlet sensor (PI1) Figure 2-250 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-47 CHAPTER 2 FINISHER UNIT BASIC OPERATION 5) The buffer roller continues to rotate, and the second sheet overlaps the first sheet. Second sheet First sheet Figure 2-251 6) When the trailing edge of the second sheet has moved past the buffer path paper sensor (PI14), the buffer roller stops and waits for the third sheet. Second sheet First sheet Third sheet Buffer path paper sensor (PI14) Figure 2-252 2-48 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 7) When the third sheet arrives and its leading edge reaches the inlet sensor (PI1), the buffer roller starts to operate once again. Second sheet First sheet Third sheet Inlet sensor (PI1) Figure 2-253 8) When the leading edge of the third sheet reaches the inlet sensor (PI1), the buffer outlet solenoid (SL3) turns off so that the path is directed in the direction of delivery. (The actual switchover will occur after the trailing edge of the first sheet has moved past the flapper.) Second sheet First sheet Buffer outlet solenoid SL3 OFF Third sheet Inlet sensor (PI1) Figure 2-254 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-49 CHAPTER 2 FINISHER UNIT BASIC OPERATION 9) The buffer roller continues to rotate, the third sheet overlaps the first and second sheets, and the three sheets are fed together towards the delivery roller. Figure 2-255 2-50 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION K. Detecting Jams The following sensors are used to detect the presence/absence of paper and to make sure that sheets are moved properly: ● Inlet sensor (PI1) ● Delivery sensor (PI3) ● Stapling tray sensor (PI4) ● Buffer path paper sensor (PI14) A jam is identified with reference to the presence/absence of paper at each specific sensor at the times programmed in the memory of the microprocessor (CPU) on the finisher controller PCB. When the CPU identifies a jam, it suspends the finisher’s delivery operation and informs the host machine DC controller of the presence of a jam. When all doors are closed after the paper jam is removed, the buffer path inlet paper sensor (PI17) checks whether or not copies are being detected in addition to the above four sensors (inlet sensor, delivery sensor, stapling tray sensor and buffer path paper sensor). If the sensors detect a copy, the finisher unit judges that paper jams have not completely been removed, and sends the paper jam removal signal to the host machine again. The tray 1 paper sensor (PI11) and tray 2 paper sensor (PI12) are not used to detect jams. PI3 PI14 PI1 PI4 Figure 2-256 COPYRIGHT © 2000 CANON INC. No. Sensor names PI1 Inlet sensor PI3 Delivery sensor PI4 Stapler tray sensor PI14 Buffer path paper sensor Table 2-202 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-51 CHAPTER 2 FINISHER UNIT BASIC OPERATION 1. Inlet Sensor Delay Jam (1033) The inlet sensor does not detect paper when feeding an equivalent of 400 mm from when the host machine delivery signal has been issued. Host machine delivery signal Host machine delivery signal Equivalent of 400 mm Equivalent of 400 mm Jam check Jam check Normal Inlet sensor (PI1) Jam Inlet sensor (PI1) Inlet feed motor (M9) Inlet feed motor (M9) Figure 2-257 2. Inlet Sensor Stationary Jam (1133) The sheet does not move past the inlet sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on. Equivalent of size x 2 Equivalent of size x 2 Jam check Jam check Normal Inlet sensor (PI1) Jam Inlet sensor (PI1) Inlet feed motor (M9) Inlet feed motor (M9) Figure 2-258 3. Buffer Path Paper Sensor Delay Jam (1032) The buffer inlet sensor does not detect paper when an equivalent of 430 mm has been fed after the inlet sensor turned on. Equivalent of 430 mm Equivalent of 430 mm Jam check Jam check Inlet sensor (PI1) Inlet sensor (PI1) Buffer path paper sensor (PI14) Normal First feed motor (M1) Buffer path paper sensor (PI14) Jam First feed motor (M1) Figure 2-259 2-52 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 4. Buffer Path Paper Sensor Stationary Jam (1132) The sheet does not move past the buffer inlet sensor when an equivalent of twice the feeding length of the sheet has been fed after the sensor turned on. Equivalent of size x 2 Equivalent of size x 2 Jam check Jam check Normal Buffer path paper sensor (PI14) Jam Buffer path paper sensor (PI14) First feed motor (M1) First feed motor (M1) Figure 2-260 5. a. Delivery Sensor Delay Jam (1034) Straight Path The delivery sensor does not detect paper when an equivalent of 285 mm has been fed after the inlet sensor turned on. Equivalent of 285 mm Equivalent of 285 mm Jam check Inlet sensor (PI1) Jam check Normal Inlet sensor (PI1) Delivery sensor (PI3) Delivery sensor (PI3) First feed motor (M1) First feed motor (M1) Second feed motor (M8) Second feed motor (M8) Jam Figure 2-261 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-53 CHAPTER 2 FINISHER UNIT BASIC OPERATION b. Buffer Path The delivery sensor does not detect paper when an equivalent of 480 mm has been fed after the inlet sensor turned on. Equivalent of 480 mm Equivalent of 480 mm Jam check Jam check Normal Inlet sensor (PI1) Jam Inlet sensor (PI1) Delivery sensor (PI3) Delivery sensor (PI3) First feed motor (M1) First feed motor (M1) Second feed motor (M8) Second feed motor (M8) Figure 2-262 6. Delivery Sensor Stationary Jam (1134) The sheet does not move past the delivery sensor when an equivalent of twice the feeding length of the sheet has been fed after the delivery sensor turned on. Equivalent of size x 2 Equivalent of size x 2 Jam check Jam check Delivery sensor (PI3) Normal Delivery sensor (PI3) Second feed motor (M8) Second feed motor (M8) Delivery motor (M2) Delivery motor (M2) Jam Figure 2-263 2-54 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 2 FINISHER UNIT BASIC OPERATION 7. Stapling Tray Sensor Stationary Jam (1135) The sheet does not move past the stapling tray sensor 1 sec after the delivery motor (M2) turned on. 1 sec 1 sec Jam check Stapling tray sensor (PI4) Delivery motor (M2) Jam check Normal Stapling tray sensor (PI4) Jam Delivery motor (M2) Figure 2-264 8. Timing Jam (1264) The inlet sensor (PI1) detects a sheet before the delivery signal is received from the host machine. 9. Staple Jam (153A) When the staple motor (M6) is rotating clockwise, the staple home position sensor (PI22) does not turn on within 0.5 sec. after it has turned off. However, the sensor turns on within 0.5 sec. after the motor has been rotated counterclockwise. 10. Power-On Jam (1338) One of the inlet sensor (PI1), delivery sensor (PI3), buffer path paper sensor (PI4) or buffer path inlet paper sensor (PI17) detects paper at power-on. 11. Door Open Jam (143C) One of the joint sensor (PI15), door open sensor (PI16) or door switches (MS1) detects the cover open during operation (including the upper door switch (MS1P) and front door switch (MS2P) when the optional puncher unit is mounted). 12. Punch Jam (163E) The punch home sensor (PI3P) does not turn on again within 200 msec after turning off. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 2-55 CHAPTER 2 FINISHER UNIT BASIC OPERATION III. POWER SUPPLY SYSTEM 1. Outline The finisher controller PCB is supplied with 24 VDC power (two lines) when the host machine is turned on: of the two lines, one is used to drive the motor solenoids, while the other is used for sensors and ICs on PCBs after being converted to 5 VDC by the regulator IC (Q14) on the finisher controller PCB. Both lines are also used to feed power from the finisher controller PCB to the saddle stitcher controller PCB. Power is also supplied to the punch driver PCB when the optional puncher unit is mounted. Some of the 24 VDC power used to drive motors is cut off when the door switch (MS1) is open. The power to the saddle stitcher controller PCB, however, will not be cut off. Figure 2-301 is a block diagram showing the power supply system. Saddle stitcher controller PCB (Saddle Finisher-F2) Door switch (MS1) Motor Motor Circuit breaker (CB1) Solenoid Finisher controller PCB Host machine Sensors (Q14) Regulator IC Logic Punch driver PCB (Puncher Unit (option)) Figure 2-301 2. Protection Functions The 24 VDC power line used to drive motors and solenoids is equipped with a circuit breaker (CB1) for protection against overcurrent. The 24 V line used to drive the first feed motor (M1), alignment motor (M3), and stapler shift motor (M4) are equipped with a fuse, which is designed to blow when an overcurrent occurs. 2-56 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 1. This chapter discusses the purpose and role of each of the stitcher’s functions, and the principles of operation used for the stitcher mechanical and electrical systems. It also explains the timing at which these systems are operated. The by symbol in drawings indicates transmission of mechanical drive, and signals marked together with the signal name indicates the flow of electrical signals. 2. In descriptions of digital circuits on the stitcher, “1” indicates a high signal voltage level, while “0” indicates a low signal voltage level. Voltage values differ according to circuit. A microprocessor is used on the stitcher. A description of microprocessor operation is omitted in this chapter as it is practically impossible to check internal operation of the microprocessor. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads. I. BASIC OPERATION ...................3-1 A. Outline ..................................3-1 B. Electrical Circuitry ................3-2 C. Inputs to and Outputs from the Saddle Stitcher Controller PCB ......................................3-3 II. FEEDING/DRIVE SYSTEM .......3-8 A. Outline ..................................3-8 III. PAPER OUTPUT MECHANISM .......................... 3-14 A. Outline ............................... 3-14 B. Controlling the Inlet Flappers ............................ 3-17 COPYRIGHT © 2000 CANON INC. IV. V. VI. VII. C. Controlling the Movement of Sheets ............................... 3-21 D. Aligning the Sheets ........... 3-23 E. Controlling the Phase of the Crescent Roller.................. 3-26 STITCHING SYSTEM ............. 3-28 FOLDING/DELIVERY SYSTEM .................................. 3-31 CHECKING FOR A JAM ......... 3-38 POWER SUPPLY .................... 3-43 FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION I. BASIC OPERATION A. Outline The unit “stitches” (2 points) a stack of sheets delivered by the finisher unit and folds it in two for delivery. All these operations are controlled by the saddle stitcher controller PCB in response to commands from the host machine via the finisher unit. Finisher unit control system Guide plate drive system Paper positioning plate drive system Control system Alignment drive system Stitcher drive system Delivery drive system Feed drive system Paper pushing plate drive system Paper folding roller drive system Figure 3-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-1 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION B. Electrical Circuitry The sequence of operations used for the saddle stitcher is controlled by the saddle stitcher controller PCB. The saddle stitcher controller PCB has a microprocessor. This microprocessor is used to control the sequence of operations and to handle serial communications with the finisher controller PCB, driving solenoids and motors in response to the various commands from the finisher controller PCB. The saddle stitcher controller PCB is also used to communicate the state of various sensors and switches to the finisher controller PCB in serial. The functions of the major ICs mounted on the saddle stitcher controller PCB are as follows: ● Q1 Controls the sequence of operations. ● Q2 Contains the sequence program. ● Q3 Controls the sequence of operations. ● Q4 Handles IPC communications. Electrical circuitry block diagram Sensor Saddle stitcher controller PCB Motor Q1 CPU Solenoid Switch Q2 ROM Q3 RAM Q4 Communications IC Finisher controller PCB Host machine Figure 3-102 3-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION C. 1. Inputs to and Outputs from the Saddle Stitcher Controller PCB Inputs to the Saddle Stitcher Controller PCB Saddle stitcher controller PCB PI1S J107-1 -3 -2 J11-15 -14 -13 +5V LUNGECLK When the paper pushing plate motor is rotating, alternately between “1” and “0”. PI2S J104-3 -1 -2 J11-10 -12 -11 +5V FDR When the front door is open, “0”. PI3S J103-3 -1 -2 PI4S J102-1 -3 -2 PI5S J101-3 -1 -2 PI6S J100-3 -1 -2 PI7S J106-3 -1 -2 Delivery cover sensor Paper folding motor clock sensor Alignment plate home position sensor Tray paper sensor Paper positioning plate home position sensor J303-1 -3 -2 J203-3 -1 -2 J11-7 +5V -9 EJCVR -8 J11-6 +5V -5 FLDCLK -4 J309-1 -3 -2 -1 -3 -2 J209-3 -1 -2 -3 -4 -1 -6 -2 -5 -1 -3 -2 J302 J202A J202 Front door open/closed sensor J502 J209A J402 Paper pushing plate motor clock sensor J11-1 +5V -3 JOGHP -2 -3 -1 -2 J6-7 +5V -9 TRYPAR -8 -6 -4 -5 J6-4 +5V -6 PAPPOS -5 When the delivery cover is open, “0”. When the paper folding motor is rotating, alternately between “1” and “0”. When the alignment plate is at home position, “1”. When paper is present on the tray, “1”. When the paper positioning plate is at the home position sensor, “1”. Figure 3-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-3 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2. Inputs to the Saddle Stitcher Controller PCB Inlet cover sensor PI11S PI12S Crescent roller phase sensor Guide home position sensor PI13S J6-1 +5V -3 PPOSPAR -2 J525-3 -1 -2 J10-6 +5V -8 INLTCVR -7 -2 -4 -3 -3 -1 -2 When paper is present at the paper positioning plate, “1”. When the inlet cover is closed, “1”. J9-1 +5V -3 DELV -2 When paper is present in the delivery sensor unit, “1”. J126-3 -1 -2 J9-4 +5V -6 FDRLHP -5 When the flag of the crescent roller is at the sensor, “1”. J127-3 -1 -2 J9-7 +5V -9 GIDHP -8 When the guide is at home position, “1”. -2 -4 -3 -3 -1 -2 PI14S J128-3 -1 -2 J9-10 +5V -12 LUNGEHP When the paper pushing plate is at home position, “1”. -11 PI15S J129-3 -1 -2 J9-13 +5V -15 LUNGETOP When the paper pushing plate is at the leading edge, “1”. -14 PI16S J131-3 -1 -2 J13-1 +5V -3 STPLHP* -2 When the stitcher unit is housed, “0”. J13-4 +5V -6 VPJM -5 When paper is present in the vertical path, “1”. Paper pushing plate home position sensor Paper pushing plate top position sensor Stitcher unit IN sensor PI17S Vertical path paper sensor Paper folding home position sensor -3 -1 -2 J124-3 -1 -2 PI21S J132-3 -1 -2 -1 -3 -2 J308 J208A J208 Delivery sensor -1 -3 -2 J225 J125 PI9S J105-3 -1 -2 J425 J325 PI8S Paper positioning plate paper sensor J301 J201A J201 Saddle stitcher controller PCB -4 -2 -3 J130-3 -2 -1 J18-1 +5V -2 PAFLDHP* When the paper folding roller is at home position, “0”. -3 Figure 3-104 3-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 3. Inputs to the Saddle Stitcher Controller PCB Saddle stitcher controller PCB Paper sensor PCB PI18S PI19S No.2 paper sensor J123-5 -4 -3 -2 -1 -1 -2 -3 -4 -5 J304 J204A J204 No.1 paper sensor -5 -4 -3 -2 -1 J10-1 -2 -3 -4 -5 +5V 1STPA 2NDPA 3RDPA PI20S When paper is present at the No.1 paper sensor, “1”. When paper is present at the No.2 paper sensor, “1”. When paper is present at the No.3 paper sensor, “1”. No.3 paper sensor Stitcher unit (front) -1 -2 -7 -6 J316-3 -5 -1 -2 -7 -6 -5 Stitcher unit (rear) Staple sensor (rear) MS5S MS4S -7 -6 -5 J306 Stitcher home position sensor (rear) J120 MS6S -5 J121 Staple sensor (front) J315-3 J305 MS7S J8-3 STCHHP1* -1 -2 HKEMP1 -7 -6 J8-10 STCHHP2* -8 HKEMP2 -9 Inlet door switch When the stitcher unit is at the home position for stitching, “0”. When no staple is present, “0”. +24V N.O. J4-1 MS1S -2 INLTCVRMS When the inlet door is closed, “1”. Front door switch N.O. J4-3 MS2S -4 FDROPN When the front door is closed, “1”. DELVMS When the delivery door is closed, “1”. Delivery door switch N.O. J4-5 J305 J205 MS3S When the stitcher unit is at the home position for stitching, “0”. When no staple is present, “0”. JD2 JD1 Stitcher home position sensor (front) -6 Figure 3-105 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-5 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 4. Outputs from the Saddle Stitcher Controller PCB Saddle stitcher controller PCB +24V No.1 paper deflecting solenoid SL1S -2 -2 J118 -1 J15-1 When “0”, the solenoid turns ON. -1 -2 FLPSL1* +24V No.2 paper deflecting solenoid -2 -2 J117 -1 SL2S J15-3 When “0”, the solenoid turns ON. -1 -4 FLPSL2* +24V Feed plate contact solenoid Feed motor M1S -2 J15-5 When “0”, the solenoid turns ON. -1 -6 RLNIPSL* J5-1 A -1 -4 -2 -3 -2 A* -2 -3 B -1 -4 -3 J115A SL4S -2 J116 -1 -4 The pulse signals change according to the rotation of the motor. B* Paper folding motor J112-2 J4-8 The states (+ and -) change according to the rotation of the motor. M2S -1 -7 J119-5 J12-1 +24V Guide motor -2 -2 B* -3 A* -4 B -1 -5 -4 M3S Paper positioning plate motor -3 J114-5 -4 M4S -3 -2 -1 Alignment motor J113-5 -4 M5S -3 -2 -1 A The pulse signals change according to the rotation of the motor. +24V J7-6 -7 B* -8 A* -9 B -10 A The pulse signals change according to the rotation of the motor. +24V J7-1 -2 B* -3 A* -4 B -5 A The pulse signals change according to the rotation of the motor. Figure 3-106 3-6 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 5. Outputs from the Saddle Stitcher Controller PCB Saddle stitcher controller PCB J120 M7S J315-4 -5 -6 -7 J305 Stitcher unit (front) -4 -3 -2 -1 J8-4 -5 -6 -7 The states (+ and -) change according to the rotation of the motor. -4 -3 -2 -1 J8-11 -12 -13 -14 The states (+ and -) change according to the rotation of the motor. M6S J316-4 -5 -6 -7 J306 Stitcher unit (rear) J121 JD2 JD1 Stitcher motor (front) Stitcher motor (rear) Paper pushing plate motor M8S J108-1 J4-9 -2 -10 The states (+ and -) change according to the rotation of the motor. Finisher controller PCB J131-1 -2 -3 -4 -5 -6 J131-8 -7 -6 -5 -4 -3 J2-1 -2 -3 -4 -5 -6 Communication line +24V +24V J132-1 J132-1 J1-1 -2 -2 -2 Figure 3-107 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-7 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION II. FEEDING/DRIVE SYSTEM A. Outline The stitcher unit aligns the sheets coming from the finisher unit and stitches the resulting stack for delivery to the delivery tray according to the commands coming from the finisher controller PCB. The machine’s operation consists of the following: 1. Receive sheets. 2. Aligns the sheets 3. Stitches the stack. 4. Feeds the stack. 5. Folds and delivers the stack. 1) Receive sheets 3) Stitches the stack 2) Aligns the sheets 5) Folds and delivers the stack 4) Feeds the stack Figure 3-201 3-8 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 1. Receiving Sheets The stitcher unit receives sheets from the finisher unit and outputs them inside the vertical path in vertical orientation. The vertical path, while sheets are being output, is configured by two paper deflecting plates. The position of the sheets being output is set by the paper positioning plate so that the center of the stack matches the stapling/folding position. Sheets coming later are output closer to the delivery slot, and the volume of paper that may be output is as follows: ● 15 sheets (maximum of 14 sheets of 80 g/m2 + 1 sheet of 200 g/m2) Direction of delivery Second sheet First sheet Paper positioning plate Figure 3-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-9 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2. Aligning the Sheets The alignment plates operate to put the sheets in order each time a sheet of paper is output to the vertical path assembly. The alignment plates are mounted at the edge of the vertical path assembly. The alignment plates also operate after stapling to prepare the stack for delivery. Sheets Alignment plate Alignment plate Paper positioning plate Figure 3-203 3-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 3. Stitching When all sheets have been output, the two stitchers stitch the stack. The stitchers are positioned so that they face the center of a stack. The two stitchers are not operated simultaneously so as to prevent the paper from wrinkling between two staples and to limit the load on the power supply. If only one sheet of paper arrives from the host machine, stitching does not take place and the sequence goes to the next operation (stack feeding). Stitcher Staple Figure 3-204 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-11 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 4. Feeding the Stack The unit folds the stitched stack of sheets, and then feeds it to the point of delivery. This point is where the center of the stack, i.e., stapling position, matches the height of the paper pushing plate and the paper folding roller nip. The stack is moved forward by operating the paper positioning plate. When the plate is operated, the guide plate which has been covering the paper folding rollers, also moves down so that the paper folding rollers directly face the stack. Paper folding roller Paper pushing guide Paper positioning plate Guide plate Figure 3-205 3-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 5. Folding/Delivering the Stack The paper pushing plate pushes against the center of the stack to move it in the direction of the paper folding rollers. In response, the paper folding rollers pick the stack along its center and fold it in two. The paper folding rollers together with the delivery roller then move the stack along to output it on the delivery tray. Paper folding roller Delivery roller Figure 3-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-13 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION III. PAPER OUTPUT MECHANISM A. Outline The paper output mechanism serves to keep a stack of sheets coming from the finisher in place for the next steps (stapling, folding). The paper inlet is equipped with the No.1 flapper and the No.2 flapper, which operate to configure the paper path to suit the size of paper. The paper positioning plate is kept in wait at a predetermined location to suit the size of paper. The paper positioning plate is driven by the paper positioning plate motor (M4S), and the position of the plate is identified in reference to the number of motor pulses coming from the paper positioning plate home position sensor (PI7S). A sheet moved by the inlet roller is handled by the feed rollers and the crescent roller and held in a predetermined position. The feed plate serve to move sheets by coming into contact with or moving away from sheets as needed. The alignment plates put the stack into order each time a sheet is output. The alignment plates are driven by the alignment motor (M5S), whose position is identified in reference to the number of motor pulses coming from the alignment plate home position sensor (PI5S). To prevent interference between paper and the paper folding rollers when the paper is being output, the folding rollers are designed to be covered by a guide plate. The guide plate moves down before paper is folded so as to expose the paper folding rollers. The inlet is equipped with the No.1, No.2 and No.3 paper sensors (PI18S, PI19S, PI20S) each suited to a specific paper size, and the paper positioning plate is equipped with a paper positioning plate paper sensor (PI8S). 3-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) COPYRIGHT © 2000 CANON INC. M6S/ M7S M3S Feed plate contact solenoid drive signal RLNIPSL SL2S FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) Paper pushing motor clock signal LUNGECLK No.1 paper deflecting plate solenoid drive signal FLPSL1 No.2 paper deflecting plate solenoid drive signal FLPSL2 SL1S Paper folding motor clock signal FLDCLK Paper positioning plate motor drive signal Paper folding motor drive signal Paper pushing motor drive signal Alignment motor drive signal Stitcher motor drive signal (front/rear) Guide motor drive signal Feed motor drive signal CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Saddle stitcher controller PCB (1/2) M5S M1S SL4S M8S PI1S M2S PI4S M4S Saddle stitcher controller PCB (2/2) Figure 3-301 3-15 3-16 COPYRIGHT © 2000 CANON INC. No.1 paper detection signal 1STPA No.2 paper detection signal 2NDPA No.3 paper detection signal 3RDPA Paper pushing plate home position detection signal LUNGEHP Paper pushing plate leading edge position detection signal LUNGETOP Vertical path paper detection signal VPJM Paper folding home position detection signal PAFLDHP Delivery detection signal DEIV Crescent roller position detection signal FDRLHP Guide plate home position detection signal GIDHP Tray paper detection signal TRYPAR Paper positioning plate paper detection signal PPOSPAR Paper positioning plate home position detection signal PAPPOS CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Saddle stitcher controller PCB (1/2) PI18S PI19S PI20S PI21S PI15S PI14S Saddle stitcher controller PCB (2/2) Figure 3-302 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION B. Controlling the Inlet Flappers 1. Outline The two flappers mounted at the paper inlet are operated to configure the feed path according to the size of paper. The flappers are used to enable the following: 1. To detect the passage of the trailing edge of the paper being moved by an appropriate sensor. 2. To prevent the following sheet from butting against the top of the existing stack, Table 3-301 shows the relationship between sensors and paper sizes. Sensor A3/279mm×432mm (11″×17″) B4 A4R/LTRR No.1 paper sensor (PI18S) Used Used Used No.2 paper sensor (PI19S) Not used Used Used No.3 paper sensor (PI20S) No t used Not used Used Table 3-301 Each flapper is driven by its own solenoid. Table 3-302 shows the relationship between solenoids and paper sizes. Solenoid A3/279mm×432mm (11″×17″) B4 A4R/LTRR No.1 paper deflecting plate solenoid (SL1S) OFF ON ON No.2 paper deflecting plate solenoid (SL2S) OFF OFF ON Table 3-302 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-17 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2. A3/279mm × 432mm (11″″ × 17″″) Paper Path (3 sheets) No.1 paper sensor Passage of paper PI18S No.1 paper deflecting SL1S OFF plate solenoid Non-passage of paper No.2 paper sensor OFF PI19S SL2S No.2 paper deflecting Non-passage of paper plate solenoid No.3 paper sensor PI20S Top edge PI18S PI19S PI20S PI18S PI19S PI20S Entry of First sheet Entry of Second sheet Entry of Third sheet Figure 3-303 3-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 3. B4 Paper Path (3 sheets) Passage of paper No.1 paper sensor PI18S SL1S No.2 paper sensor PI19S ON Passage of paper OFF SL2S No.3 paper sensor Non-passage of paper PI20S PI18S PI19S Top edge PI20S PI18S PI19S PI20S Entry of First sheet Entry of Second sheet Figure 3-304 COPYRIGHT © 2000 CANON INC. Entry of Third sheet FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-19 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 4. A4R/LTR-R Paper Path (3 sheets) No.1 paper sensor PI18S Passage of paper SL1S No.2 paper sensor PI19S ON Passage of paper ON SL2S Passage of paper No.3 paper sensor PI20S PI18S PI19S PI20S Top edge PI18S PI19S PI20S Entry of First sheet Entry of Second sheet Entry of Third sheet Figure 3-305 3-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION C. Controlling the Movement of Sheets When the leading edge of a sheet has moved past the inlet flapper, the intermediate feed roller and the crescent roller start to move the sheet forward. The intermediate feed roller is normally not in contact with the path bed. When the leading edge of a sheet reaches the intermediate feed roller contact section, the feed plate contact solenoid (SL4S) causes the roller to come into contact with the path bed so as to move the sheet. The contact is broken as soon as the leading edge of the sheet reaches the paper positioning plate. This series of operations is executed each time a sheet arrives. When the leading edge of the first sheet reaches the paper positioning plate, the paper positioning plate paper sensor (PI8S) turns ON. The arrival of the second and subsequent sheets will not be checked since the first sheet will still be over the sensor. The crescent roller keeps rotating while sheets are being output, butting the leading edge of each sheet against the paper positioning plate, and ultimately, keeping the leading edge of the stack in order. The alignment plate motor (M5S) drives the alignment plates for each sheet so as to put both left and right edges of the sheet in order. 1) The solenoid turns ON while paper is being moved so that the feed plate comes into contact. Intermediate feed roller Feed motor M1S ON SL4S Feed plate contact solenoid Figure 3-306 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-21 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2) The solenoid turn OFF when the paper butts against the paper positioning plate. The feed motor continues to rotate. M1S OFF SL4S Figure 3-307 3) The solenoid turns ON when the next sheet arrives, and the feed plate comes into contact. M1S ON SL4S Figure 3-308 3-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION D. Aligning the Sheets The alignment plate motor (M5S) drives the alignment plates each time a sheet is output, putting both left and right edges of the sheet in order. The alignment plate motor is a 4-phase stepping motor. The position of the alignment plate is identified in reference to the number of motor pulses from the alignment plate home position sensor (PI5S). The following briefly describes what takes place when the saddle stitching mechanism operates on two sheets. 1) When the first sheet has been output, the alignment plates butt against the left and right edges of the stack (first alignment). The alignment plates leave the home position in advance and remain in wait at points 10 mm from the edges of the stack. Sheets Alignment plate Paper positioning plate Alignment plate Alignment plate home position sensor (PI5S) Figure 3-309 2) The alignment plates move away from the edges of the stack over a short distance and then butt against the edges once again (Second alignment). Figure 3-310 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-23 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 3) The alignment plates escape to points 10 mm from the edge of the stack. Figure 3-311 4) When the following stack arrives, steps 1 through 3 above are repeated. 5) The alignment plates butt against the stack once again, during which stitching takes place. Figure 3-312 6) The alignment plates escape to points 10 mm from the edges of the stack, after which folding and delivery take place. Figure 3-313 7) When the first sheet of the following stack reaches the No.1 paper sensor, the guide moves to a point 10 mm from the edge of the stack to be ready for the next alignment operation. Figure 3-314 3-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION In case of 2 sheets: Entry of Entry of 1st sheet of follow1st sheet 2nd sheet ing stack entry [1] Alignment plate home position sensor (PI5S) [2] [3] [4] Alignment motor (M5S) Paper positioning plate motor (M4S) : Alignment : Escape [1]: Move to wait position [2]: Stapling period [3]: Paper folding/delivery period [4]: Move to following stack size wait position Figure 3-315 Alignment plate Alignment motor M5S Alignment plate Stack Alignment plate home position sensor (PI5S) Paper positioning plate Figure 3-316 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-25 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION E. Controlling the Phase of the Crescent Roller 1. Outline If alignment was executed with the crescent roller in contact with the stack of sheets, the resulting friction against the roller causes the stack to move inappropriately (Figure 3-317). To prevent this problem, the phase of the roller is identified and used to determine the timing of alignment. The phase of the crescent roller is identified by the crescent roller phase sensor (PI12S). The flag for the crescent roller phase sensor is mounted to the crescent roller shaft. The flag will leave the sensor while the roller shaft rotates, turning the sensor ON or OFF, enabling the assumption that the crescent roller is positioned at the opposite side of the stack (Figure 3-319). The alignment plates are operated to correspond with this change in the state of the sensor. Crescent roller phase sensor (PI12S) Alignment plates Flag Crescent roller M1S Feed motor Stack Figure 3-317 3-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Alignment plates Crescent roller phase sensor(PI12S) Sensor flag Crescent roller If the crescent roller was in contact with the stack, alignment operation could be obstructed. Figure 3-318 Alignment operation is started when the flag has covered the sensor and the crescent roller is away from the stack. Figure 3-319 First sheet Crescent roller phase sensor (PI12S) Second sheet Feed motor stops Alignment operation Feed motor (M1S) Figure 3-320 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-27 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION IV. STITCHING SYSTEM 1. Outline The stitching system “stitches” the center of an output stack with staples. To enable stitching at two locations on a stack, two stitcher units (front, rear) are used. Each stitcher unit is equipped with a stitcher motor (M7S, M6S) for drive, a stitcher home position sensor (MS7S, MS5S) for detection of position and a staple sensor (MS6S, MS4S) for detection of the presence/absence of staples. The stitcher base is designed so that it may be drawn out to the front from the saddle stitcher for replacement of the staple cartridge or removal of a staple jam. The stitcher unit in sensor (PI16S) is used to make sure that the stitcher base is properly fitted to the saddle stitcher. Safety switches are not mounted for the stitcher unit (front, rear), as the location does not allow access by the user. Stitcher (rear) Stitcher (front) Stack Figure 3-401 3-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2. Stitcher Unit Operation The stitcher base unit consists of two stitchers and stitcher bases. The stitchers are fixed in position, and are not designed to slide or swing. Stitching is executed by driving the rotary cam by the stitcher motor (M7S, M6S). The front and rear stitcher units are operated with a time delay so as to prevent wrinkling of paper and to limit the load applied to the power supply. (A time delay for initiating the stitcher motor startup current helps decrease the load on the power supply.) The stitcher home position sensor (MS7S, MS5S) is used to monitor the movement of the rotary cam, enabling identification of individual stitcher operations. The presence/absence of staples inside the staple cartridge fitted to the stitcher is detected by the staple sensor (MS6S, MS4S). The alignment plates keep both edges of the stack in place while stitching takes place. Figure 3-402 Stitcher home position sensor (front) (MS7S) Stitcher motor (front) (MS7) Stitcher home position sensor (rear) (MS5S) Stitcher motor (rear) (M6S) No.1 paper sensor (PI18S) Alignment motor (M5S) Alignment Escape Figure 3-403 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-29 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Cam Mount Figure 3-404 3-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION V. FOLDING/DELIVERY SYSTEM 1. Outline The paper folding mechanism consists of a guide plate, paper folding rollers, paper pushing plate, and paper positioning plate. The guide plate is used to cover the folding rollers while sheets are output so as to prevent sheets from coming into contact with the folding rollers during output. Before the stack is folded, the guide plate moves down to enable the folding rollers to operate. The folding rollers are driven by the paper folding motor (M2S), and the drive of the motor is monitored by the paper folding motor clock sensor (PI4S). The mechanism is also equipped with a paper folding home position sensor (PI21S) for detecting the position of the paper folding rollers. The paper pushing plate is driven by the paper pushing plate motor (M8S), and the drive of the paper pushing plate motor is monitored by the paper pushing plate motor clock sensor (PI1S). The paper pushing plate home position sensor (PI14S) and the paper pushing plate top position sensor (PI15S) are used to detect the position of the paper pushing plate. After being folded into two by the paper folding rollers, a stack is moved ahead by the delivery roller for delivery. The delivery roller is driven by the paper folding motor. The delivery sensor (PI11S) is mounted to the delivery assembly to detect delivery of paper. The tray paper sensor (PI6S) is used to detect the presence/absence of paper on the tray, but does not detect jams. The vertical path paper sensor (PI17S) serves to detect the presence of paper after jam removal. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-31 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2. Controlling the Movement of Stacks When a stack has been stitched (2 points), the paper positioning plate lowers so that the stack will move to where the paper folding rollers come into contact with the stack and where the paper pushing plate is located. The position of the paper positioning plate is controlled in reference to the number of motor pulses coming from the paper positioning home position sensor (PI7S). At the same time as the paper positioning plate operates, the guide plate lowers so that folding may take place. Stitching ends Paper positioning plate motor Equivalent of specific number of pulses Guide motor Guide home position sensor (PI13S) Figure 3-501 3-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 3. Folding a Stack A stack is folded by the action of the paper folding rollers and the paper pushing plate. The paper pushing plate pushes against the center of a stack toward the roller contact section. The paper pushing plate starts at its home position and waits at the leading edge position until the stack has been drawn to the paper folding roller and is gripped for a length of 10 mm. When the paper folding roller has gripped the stack for a length of about 10 mm, the paper pushing plate motor starts to rotate once again, and the paper pushing plate returns to its home position. The stack gripped in this way by the paper folding roller is drawn further by the paper folding roller and then is moved by the delivery roller to the paper tray. Half of the peripheral area of the paper folding rollers excluding the center part is punched out. This punched out area only feeds the paper as the paper feeding roller (lower) contacts the paper feeding roller (upper) only at the center of the roller to prevent the paper from wrinkling. As the paper feeding roller (lower) contacts the paper feeding roller (upper) at their entire surfaces on the remaining half of the peripheral area, paper folding starts from this half of the peripheral area, and paper is fed while it is being folded. The stop position of the paper folding rollers is in this half of the peripheral area. The paper folding start and stop positions on the paper folding rollers is controlled according to the motor clock signals from the paper folding home position sensor (PI21S). Paper pushing plate top position sensor (PI15S) Paper pushing plate home position sensor (PI14S) Paper folding roller (upper) Sensor flag Paper folding home position sensor (PI21S) Paper pushing plate Paper folding roller (lower) M8S M2S Paper pushing plate motor Stack of sheets Paper folding motor Figure 3-502 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-33 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION Paper pushing plate top position sensor (PI15S) Paper pushing plate home position sensor (PI14S) Sensor flag Paper folding home position sensor (PI21S) Paper pushing plate M8S M2S Paper pushing plate motor Paper folding motor Figure 3-503 [Paper folding start position] Stack of sheets Paper pushing plate Paper feed inlet Delivery outlet Sensor flag Paper folding home position sensor (PI21S) Paper folding/feeding is performed. Paper feeding is performed. Figure 3-504 3-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION [Paper folding roller stop position] Delivery outlet Paper feed inlet Sensor flag Paper folding home position sensor (PI21S) Paper folding/feeding is performed. Paper feeding is performed. Figure 3-505 Paper folding motor (M2S) Paper pushing plate motor (M8S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S) Equivalent of 10mm by paper folding motor Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) :Motor CW :Motor CCW Figure 3-506 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-35 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 4. Double Folding a Stack To fold a stack consisting of 10 or more A4R or LTR-R sheets, folding is executed twice for the same sheet. The paper folding rollers rotate in reverse for an equivalent of 20 mm after gripping the stack for a length of 20 mm, enabling the paper folding rollers to apply an increased degree of pressure along the crease on the stack. Then, the paper folding rollers rotate normally, and the paper pushing plate returns to its home position while the stack is being delivered. This way, a stack requiring a large force may properly be folded with less pressure. 1) The paper pushing plate pushes the stack in the direction of the paper folding rollers. Paper pushing plate M2S M8S Paper folding motor Paper folding roller Paper pushing plate motor Figure 3-507 2) The paper folding rollers grip the stack for a length of about 20 mm. 20 m (approm x.) M2S Paper folding motor Figure 3-508 3-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 3) The paper folding rollers rotate in reverse, pushing back the stack for a length of about 20 mm (reverse feeding). 20 m (appr m ox.) M2S Paper folding motor Figure 3-509 4) The paper folding rollers rotate again, feeding out the stack. The paper pushing plate returns to its home position. M2S M8S Paper folding motor Paper pushing plate motor Figure 3-510 Gripping of paper stack Equivalent of 20 mm Equivalent of 20 mm (reverse feeding) Paper folding motor (M2S) Paper pushing plate motor (M8S) Paper pushing plate home position sensor (PI14S) Paper pushing plate top position sensor (PI15S) Delivery sensor (PI11S) Tray paper sensor (PI6S) Paper folding home position sensor (PI21S) :Motor CW :Motor CCW Figure 3-511 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-37 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION VI. CHECKING FOR A JAM 1. Checking for a Jam The saddle stitcher unit identifies any of the following conditions as a jam, and sends the jam signal to the host machine. In response, the host machine may stop copying operation and indicate the presence of a jam on its control panel. PI18S PI19S PI20S Figure 3-601 No. Sensor PI11S Delivery sensor PI14S Paper pushing plate home position sensor PI15S Paper pushing plate top position sensor PI17S Vertical path paper sensor PI18S No.1 paper sensor PI19S No.2 paper sensor PI20S No.3 paper sensor Table 3-601 3-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 2. Inlet Delay Jam (1036) The No.1 paper sensor (PI18S) on the paper sensor PCB does not turn ON for a specific period of time after the inlet sensor (PI1) of the finisher turned ON. Inlet sensor (PI1) Inlet sensor (PI1) No.1 paper (PI18S) sensor No.1 paper sensor (PI18S) Feed motor Feed motor Delivery speed (mm/sec) Jam Load stops Delivery speed (mm/sec) Figure 3-602 3. Inlet Stationary Jam (1136) The No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), and No.3 paper sensor (PI20S) on the paper sensor PCB do not turn OFF when the stack has been fed for a specific period after the No.1 paper sensor (PI18S) turns ON. The paper sensor used varies according to the paper size. a. A3/279mm×432mm (11″× 17″) Stack No.1 paper sensor (PI18S) Normal No.1 paper sensor (PI18S) Feed motor Feed motor Jam Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Figure 3-603 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-39 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION b. B4 Stack No.1 paper sensor (PI18S) Normal No.1 paper sensor (PI18S) Jam No.2 paper sensor (PI19S) Normal No.2 paper sensor (PI19S) Jam Feed motor Feed motor Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Note: The diagram shows two sensors checking for jams. Single detection, however, uses only one sensor. Figure 3-604 c. A4R/LTR-R Stack No.1 paper sensor (PI18S) Normal No.1 paper sensor (PI18S) Jam No.2 paper sensor (PI19S) Normal No.2 paper sensor (PI19S) Jam No.3 paper sensor (PI20S) Normal No.3 paper sensor (PI20S) Jam Feed motor Feed motor Load stops T: feeding of (paper length x 1.5) mm T: feeding of (paper length x 1.5) mm Note: The diagram shows three sensors checking for jams. Single detection, however, uses only one sensor. Figure 3-605 3-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION 4. a. Delivery Delay Jam (1037) By delivery sensor The delivery sensor (PI11S) does not turn ON within a specific period of time after the paper pushing plate top position sensor has turned ON. Paper pushing plate top position sensor Paper pushing plate top position sensor Normal Delivery sensor Delivery sensor Paper folding motor Paper folding motor Jam Load stops T: Equivalent of 180 mm T: Equivalent of 180 mm Figure 3-606 5. a. Delivery Stationary Jam (1137) By vertical path paper sensor The vertical path paper sensor (PI17S) does not turn OFF within a specific period of time (feeding) after the delivery sensor (PI11S) has turned ON, i.e., the trailing edge of the stack does not leave the vertical path paper sensor. Vertical path paper sensor (PI17S) Normal Vertical path paper sensor (PI17S) Delivery sensor Delivery sensor Paper folding motor Paper folding motor T: Feeding of Paper length -130 + 50 mm T: Feeding of Paper length Jam -130 + 50 mm Note: The length 130 mm is the length of the feeding path from the vertical path paper sensor to the delivery paper sensor, while the length 50 mm is a margin. Figure 3-607 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-41 CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION b. By delivery sensor The delivery sensor (PI11S) does not turn OFF within a specific period of time (feeding) after it has turned ON. Normal Delivery sensor Paper folding motor Paper folding motor T: Feeding of Paper length Jam Delivery sensor × 1.5 mm T: Feeding of Load stops Paper length × 1.5 mm Figure 3-608 6. Power-ON Jam (1339) Any of the No.1 paper sensor (PI18S), No.2 paper sensor (PI19S), No.3 paper sensor (PI20S), Vertical path paper sensor (PI17S) or delivery sensor (PI11S) on the paper sensor PCB detects paper at power-ON. 7. Door Open Jam (143D) The front door open/closed sensor (PI2S), outlet cover sensor (PI3S), or inlet cover sensor (PI9S) finds that the respective cover is open during operation. 8. Stitcher Staple Jam (153B) When the stitcher motor (M7S/M6S) is rotating clockwise, the stitcher home position sensor (MS7S/MS5S) does not turn ON within 0.5 secs after it has turned OFF. In addition, the sensor turns ON within 0.5 secs after the motor has been rotated counterclockwise. Reference: When all doors are closed after the user has removed the jam, the saddle stitcher unit checks whether the vertical path paper sensor (PI17S) has detected the presence of paper. If the sensor has detected paper, the unit will identify the condition as being faulty jam removal and send the jam signal to the host machine once again. 3-42 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 3 SADDLE STITCHER UNIT BASIC OPERATION VII. POWER SUPPLY 1. Outline When the host machine power switch is turned ON, two 24V power lines are supplied by the finisher controller PCB. Of the two 24V lines, one is used to drive solenoids. The 24V power from the finisher controller PCB to solenoids does not pass through any protective mechanisms (microswitches, or the like). The 24V power to motors, on the other hand, will not be supplied if any of the three door switches is open. The 24V line is used for the generation of 5V power intended for sensors. Front door Delivery switch door switch Inlet door switch Motor systems Circuit breaker Solenoids Finisher controller PCB Saddle stitcher controller PCB Sensors Regulator IC Logic Figure 3-701 2. Protective Mechanisms The 24 VDC power supply used for motors and solenoids is equipped with a circuit breaker (CB1). The 24V power supply used to drive the feed motor (M1S), alignment motor (M5S), and the paper positioning plate motor (M4S) is equipped with a fuse designed to blow when an overcurrent flows. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 3-43 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 1. This chapter discusses the purpose and role of each of the puncher unit’s functions, and the principles of operation used for the puncher unit mechanical and electrical systems. It also explains the timing at which these systems are operated. The by symbol in drawings indicates transmission of mechanical drive, and signals marked together with the signal name indicates the flow of electrical signals. 2. In descriptions of digital circuits on the puncher unit, “1” indicates a high signal voltage level, while “0” indicates a low signal voltage level. Voltage values differ according to circuit. Descriptions in this chapter also assume that PCBs will not be repaired at user sites. For this reason, descriptions of circuits on PCBs is limited to block diagrams. Two types of block diagrams are provided for separate functions: diagrams indicating details from sensors up to input sections of major PCBs, and diagrams indicating details from the output sections of major PCBs up the loads. I. BASIC OPERATION ...................4-1 A. Outline .................................4-1 B. Inputs to and Outputs from Punch Driver PCB ................4-2 II. PUNCH OPERATION .................4-5 COPYRIGHT © 2000 CANON INC. A. Outline ..................................4-5 B. PUNCH OPERATION ...........4-7 C. Horizontal Registration Operation ........................... 4-11 III. POWER SUPPLY SYSTEM .... 4-14 FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION I. BASIC OPERATION A. Outline The puncher unit (option) is attached on the feed path between the host machine and the finisher. The puncher unit does not have a paper feed mechanism. Paper from the host machine is fed by feed drive from the finisher via the puncher unit. When the trailing edge of the paper from the host machine reaches the puncher unit, the paper stops temporarily, and the punch shaft is rotated to punch the trailing edge of the paper. This operation is controlled by the finisher controller PCB, and each of the parts on the finisher is driven by the punch driver PCB. Punch driver PCB Finisher unit control system Punch drive system Horizontal registration drive system Figure 4-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-1 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION B. 1. Inputs to and Outputs from Punch Driver PCB Inputs to Punch Driver PCB (1/3) Punch driver PCB PI1P Horizontal registration home position sensor PI2P Punch motor clock sensor PI3P Punch home position sensor J102-3 -2 -1 J1A-1 +5V -2 -3 SREGHP J105-1 -2 -3 J1B-6 +5V -5 -4 PUNCHCLK J104-2 -3 -1 J1B-2 +5V -3 -1 PUNCHHP* When the punch slide unit is at the home position, “1”. When the punch motor is rotating, alternatly between “1” and “0”. When the hole puncher is at the home position, “0”. +24V Upper door switch N.O. J5-1 MS1P -2 Front door switch N.O. UDROPN When the upper door is closed, “1”. FDROPN When the front door is closed, “1”. J5-3 MS2P -4 Photosensor PCB +5V +5V PTR1 PTR2 PTR3 PTR4 PTR5 J115-2 -3 -4 -5 -6 -7 J7-12 -11 -10 -9 -8 -7 -1 -13 SREG1* SREG2* SREG3* SREG4* PAEND* When a paper is detected, “0”. Figure 4-102 4-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 2. Outputs from Punch Driver PCB (2/3) Punch driver PCB LED PCB LED5 LED4 LED3 LED2 LED1 J116-6 -5 -4 -3 -2 J7-1 -2 -3 -4 -5 -1 -6 LEDON5 LEDON4 LEDON3 LEDON2 LEDON1 Scrap full detector PCB When “1”, LED is ON. +5V LED6 J1B-8 PTR6 LEDON* 7 When light is blocked, “0”. 9 DFULL 10 Punch motor J2-1 J114-1 According to direction of motor rotation, changes between + and -. M1P Horizontal registration motor M2P -2 -2 J101-5 J1A-7 -4 -8 -3 -9 -2 -10 -1 -11 +24V B* A* The pulse signal is switched according to motor rotation. B A Figure 4-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-3 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 3. Outputs from Punch Driver PCB (3/3) Punch driver PCB Finisher controller PCB J21A-14 -13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 J3A-1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 J21B-13 -12 -11 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 J3B-2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 +24V J4-4 -3 -2 -1 Figure 4-104 4-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION II. PUNCH OPERATION A. Outline The puncher unit is located on the feed path between the host machine and the finisher, and successively punches holes when the paper stops temporarily. When the trailing edge of the paper reaches the puncher unit, the inlet roller of the finisher unit temporarily stops the paper and holes are punched on the trailing edge of the paper. The puncher unit consists of a die and hole puncher (punch blade). The hole puncher is driven by the punch motor (M1P). The hole puncher is attached to the eccentric cam of the punch shaft, and rotary action of the punch shaft is converted to reciprocal motion to perform punching. Punch motor (M1P) is a DC motor. The home position of the punch shaft is detected by punch home position sensor (PI3P). To stop the DC punch motor accurately at its home position, the punch motor clock sensor (PI2P) counts a predetermined number of clock pulses to stop the punch motor. A single punch operation is performed by rotating the punch shaft 180° from its home position. Five light sensors (photosensor PCB) are located at the upper side of the inlet paper feed path of the puncher unit and a set of five LEDs (LED PCB) are located at the lower side. These sensors and LEDs function as five sensors. The frontmost sensor (LED5, PTR5) are the trailing edge sensor and are used for detecting the trailing edge of the paper. The remaining sensors (LED1 to LED4, PTR1 to PTR4) are horizontal registration sensors, and are used for detecting the inner position of the paper for determining the hole punching position. The punch motor, puncher unit and above sensors comprise the punch slide unit. This unit moves backwards and forwards according to the size of the paper. Backward and forward movement is driven by the horizontal registration motor (M2P). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PI1P). The horizontal registration motor (M2P) is a 2-phase stepping motor. The punch motor and horizontal registration motor is driven by the punch driver PCB according to control signals from the finisher controller PCB. Punch scraps caused by punching are stored in the punched scrap container. Scrap full detection is performed by a reflective sensor (LED6 and PTR6 on the scrap full detector PCB unit). COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-5 5 4 2 4 4-6 COPYRIGHT © 2000 CANON INC. Horizontal registration motor (M2P) drive signal 2 Horizontal registration home position (PI1P) detection signal SREGHP Scrap full detection signal (LED6,PTR6) DFULL Punch home position (PI3P) detection signal PUNCHHP Punch motor clock (PI2P) detection signal PUNCHCLK Punch motor (M1P) drive signal Horizontal registration detection signal (LED1 to 4, PTR1 to 4) SREG1 to 4 Trailing edge detection signal PAEND CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION Punch driver PCB (1/2) 3 PTR1 3 LED1 5 Punch driver PCB (2/2) Figure 4-201 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION B. PUNCH OPERATION The hole puncher is driven by the punch motor (M1P). The hole puncher home position is detected by the punch home position sensor (PI3P). In all, there are four types of puncher units depending on the destination: 2-hole type (Puncher unit A1), 2-/3-hole Dual Use (Puncher unit B1), and two 4-hole types (Puncher unit C1 and Puncher unit D1). With the 2-hole and 4-hole types, the hole puncher is moved reciprocally and punching is performed by the punch shaft rotating 180° from its home position. With the 2-/3-hole dual use type, too, the hole puncher is moved reciprocally and punching is performed by the punch shaft rotating 180° from its home position. However, half of the peripheral area of the punch shaft can be used as a 2-hole type while the other half can be as a 3-hole type. Whether the punch shaft is used as a 2-hole punch or a 3-hole punch depends on the instructions from the host machine. 1. 2-/4-hole Type At the home position, the punch home position sensor is ON. Punching of the first sheet ends when the punch shaft has rotated in the forward direction 180°, and the state of the punch home position sensor has changed from OFF to ON. Punching of the second sheet ends when the punch shaft has rotated in the reverse direction 180°, and the state of the punch home position sensor has changed from OFF to ON. The following illustrates punching when two sheets are punched. 1) A hole is punched in the trailing edge of the first sheet. Sensor flag Punch home position sensor (PI3P) Punch shaft Eccentric cam Die Hole puncher Sheet Die Punched scrap [punch shaft stopped/ home position] [punch shaft rotated 90˚ in the forward direction / hole punched] [punch shaft rotated 180˚ in the forward direction / punch operation completed] Figure 4-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-7 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 2) A hole is punched in the trailing edge of the second sheet. [punch shaft stopped/ home position] [punch shaft rotated 90˚ in the reverse direction/ hole punched] [punch shaft rotated 180˚ in the reverse direction/ punch operation completed] Figure 4-203 4-8 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 2. 2-/3-hole Dual Use Type At the home position, the punch home position sensor is ON. To punch two holes, punching of the first sheet ends when the punch shaft half peripheral area has rotated in the forward direction 180°, and the state of the punch home position sensor has changed from OFF to ON. At this time, the 3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral area on the punch shaft. Punching of the second sheet ends when the punch shaft half peripheral area has rotated in the reverse direction 180°, and the state of the punch home position sensor has changed from OFF to ON. Also at this time, the 3-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction) on the remaining half peripheral area on the punch shaft. To punch three holes, the 2-hole puncher is moved reciprocally in the escape direction (hole puncher rise direction). The following illustrates punching when two sheets are punched with two holes. 1) A hole is punched in the trailing edge of the first sheet. Sensor flag Punch home position sensor (PI3P) Punch shaft Eccentric cam Hole puncher Die Sheet Die Punched scrap [punch shaft stopped/ home position] [punch shaft is rotated 90˚ in the forward direction/ hole punched] [punch shaft is rotated 180˚ in the forward direction/ punch operation completed] Figure 4-204 When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise direction) as shown below. [punch shaft stopped/ home position] [punch shaft is rotated 90˚ in the forward direction/ hole puncher rises to topmost position] [punch shaft is rotated 180˚ in the forward direction/ hole puncher returns to original position] Figure 4-205 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-9 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 2) A hole is punched in the trailing edge of the second sheet. [punch shaft stopped/ home position] [punch shaft is rotated 90˚ in the reverse direction/ hole punched] [punch shaft is rotated 180˚ in the reverse direction/ punch operation completed] Figure 4-206 When two holes are punched, the 3-hole puncher is fed reciprocally in the escape direction (hole puncher rise direction) as shown below. [punch shaft stopped/ home position] [punch shaft is rotated 90˚ in the reverse direction/ hole puncher rises to topmost position] [punch shaft is rotated 180˚ in the reverse direction/ hole puncher returns to original position] Figure 4-207 4-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION C. Horizontal Registration Operation Horizontal registration drive of the punch slide unit is performed by the horizontal registration motor (M2P). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PI1P). The punch slide unit detects the trailing edge of the paper by the trailing edge sensor (LED5, PTR5) and horizontal registration sensors (LED1 to 4, SREG1 to 4) and is moved to the trailing edge position matched to the paper size. The following shows horizontal registration operation. 1) When the leading edge of the paper from the host machine is detected by the trailing edge sensor (LED5, PTR5) on the puncher unit, the horizontal registration motor (M2P) starts to move the punch slide unit towards the front. Punch slide unit Horizontal registration motor (M2P) Trailing edge detection sensor (LED5,PTR5) Sheet delivery direction Sheet Figure 4-208 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-11 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 2) After the horizontal registration sensors (LED1 to 4, PTR1 to 4) detect the edge of the paper at its inner side in keeping with the paper size signals arriving from the host machine, the horizontal registration motor (M2P) drives the punch slide unit to a predetermined position further towards the front, and stops the unit at this position. Horizontal registration sensor 1(LED1,PTR1) : detects the edge of A3, A4, LTR, and 279 mm x 432 mm (11'' x 17'') papers Horizontal registration sensor 2 (LED2,PTR2) detects the edge of B4, B5, LTR-R, and LGL papers Horizontal registration sensor 3 (LED3,PTR3) : detects the edge of A4R paper Horizontal registration sensor 4 (LED4,PTR4) : detects the edge of B5R paper Figure 4-209 3) When the trailing edge sensor (LED5, PTR5) detects the trailing edge of the paper, drive of the inlet feed motor (M9) and first feed motor (M1) on the finisher is stopped to stop paper feed. Next, the punch motor (M1P) is driven to punch holes in the paper. Punch Figure 4-210 4-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION 4) When punching ends, drive of the inlet feed motor (M9) and first feed motor (M1) on the finisher is started, the horizontal registration motor (M2P) is operated in the reverse direction, and the punch slide unit is returned to its home position where it comes to a stop. 5) Even if paper to be punched continues to arrive, the punch slide unit returns to its home position for each arriving sheet, and steps 1 to 4 are repeated. Trailing edge detection sensor (LED5, PTR5) Horizontal registration sensor (LED1 to 4, PTR1 to 4) Punch home position sensor (PI3P) Horizontal registration home position sensor (PI1P) Horizontal registration motor (M2P) Punch motor (M1P) Inlet feed motor (M9) First feed motor (M1) : Motor CW : Motor CCW Figure 4-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 4-13 CHAPTER 4 PUNCHER UNIT (OPTION) BASIC OPERATION III. POWER SUPPLY SYSTEM 1. Outline 24V power and 5V power are supplied from the finisher controller PCB when the power switch on the host machine is turned ON. 24V power is used for driving motors, while 5V power is used for driving sensors and the ICs on the punch driver PCB. 24V power to the motors is not supplied when either of the two door switches on the puncher unit is open. Upper door switch (MS1P) Front door switch (MS2P) 24V Finisher controller PCB 24V Motor system Punch driver PCB 5V 5V 5V Sensors Logic Figure 4-301 2. Protection Function The 24V power supplies for the punch motor (M1P) and horizontal registration motor (M2P) are equipped with a fuse designed to blow when an overcurrent flows. 4-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION This chapter describes the mechanical features and operations, and disassembly and assembly procedures. Be sure to observe the following points when disassembling and assembling the machine: 1. Before performing disassembly and assembly, be sure to unplug the power plug for safety’s sake. 2. Assemble parts by following the disassembly procedure in reverse unless otherwise mentioned. 3. Assemble screws, etc., making sure that their type (length and diameter) and location of use are correct. 4. In principle, do not operate the machine with any parts removed. I. FINISHER UNIT .........................5-1 A. Externals and Controls .........5-1 B. FEEDING SYSTEM .............5-8 C. PCBs ................................. 5-12 II. SADDLE STITCHER UNIT ..... 5-13 A. Externals and Controls ...... 5-13 COPYRIGHT © 2000 CANON INC. B. SADDLE UNIT................... C. PCBs ................................. III. PUNCHER UNIT (OPTION) .... A. Externals and Controls ...... B. Puncher Driver System ..... C. PCBs ................................. FINISHER-C1/SADDLE FINISHER-C2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-17 5-27 5-28 5-28 5-29 5-40 CHAPTER 5 MECHANICAL CONSTRUCTION I. FINISHER UNIT A. Externals and Controls [4] [1] [2] [3] [1] [2] [3] [4] Tray Rear cover (3) Front door Upper door assembly Figures in parentheses ( ) indicate the number of mounting screws. Figure 5-101 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-1 CHAPTER 5 MECHANICAL CONSTRUCTION 1. Removing the Front Door Assembly 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the bushing [3] (center). 3) Remove the screw [4], and remove the bushing (top) [5]. Then, remove the front door assembly. [5] [4] [1] [3] [2] Figure 5-102 2. Removing the Rear Cover 1) Open the upper door assembly [1]. 2) Remove the three screws [2], and lift the rear cover [3] to remove. [1] [3] [2] [1] Upper door assembly [2] Screws [3] Rear cover Figure 5-103 5-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 3. Removing the Upper Door Assembly 1) Open the upper door assembly [1]. 2) Remove the two claws [2], and remove the upper door assembly. [1] [2] Figure 5-104 4. Removing the Front Cover 1) Open the front door assembly [1]. 2) Remove the screw [2], and remove the front cover [3]. [1] [2] [3] Figure 5-105 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-3 CHAPTER 5 MECHANICAL CONSTRUCTION 5. Removing the Tray Assembly 1) Remove the rear cover (see I-A-2). 2) For the Saddle Finisher-F2, remove the rear lower cover also (see II-A-2). 3) Disconnect the J201 [1] and grounding wire [2], and release harness stop [3]. [2] [1] [3] Figure 5-106 4) Remove the slide guide [4]. 5) Remove the end cap (F) [5] and end cap (R) [6]. 6) Lift the tray assembly [7] to remove. [6] [4] [5] [7] Figure 5-107 5-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION Caution: [1] When installing the removed tray assembly back to the finisher assembly, be sure to release the tray lift motor gear clutch [1] with a screwdriver or similar object when inserting it. Take extra care during this operation. Figure 5-108 6. 1) 2) 3) 4) 5) Removing the Grate-Shaped Upper Guide Remove the rear cover (see I-A-2). Release the tray lift motor gear clutch with a screwdriver or similar object while supporting the tray assembly, and gently lower the tray assembly down to its lowest position (see Figure 4-108). Remove the slide guide [1]. Remove the five screws [2] (M4). Remove the screw [3] (M3), and remove the grate-shaped upper guide [4]. [4] [1] [2] [2] [3] Figure 5-109 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-5 CHAPTER 5 MECHANICAL CONSTRUCTION 7. Removing the Grate-Shaped Lower Guide 1) Remove the tray assembly (see I-A-5). 2) Remove the three screws [1] (M4). 3) Remove the three screws [2] (M3), and open the grate-shaped lower guide [3] to the front. [1] [2] [3] Figure 5-110 4) Free the harness [5] from the harness stop [4]. 5) Disconnect the two connectors [6], and remove the grate-shaped lower guide [3]. [6] [4] [5] [3] Figure 5-111 5-6 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 8. Removing the Right Guide Assembly 1) Remove the rear cover (see I-A-2). 2) Open the front door assembly [1]. 3) Remove the five screws [2], and remove the right guide assembly [3]. [3] [1] [2] [2] Figure 5-112 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-7 CHAPTER 5 MECHANICAL CONSTRUCTION B. FEEDING SYSTEM [4] [1] 1. Removing the Swing Unit 1) Remove the tray assembly (see I-A-5). 2) Remove the grate-shaped upper guide (see I-A-6). 3) Remove the grate-shaped lower guide (see I-A-7). 4) Remove the harness from the two harness stops [1], and disconnect the four connectors [2]. 5) Remove the screw [3], and remove the stapler stay holder [4]. [3] [2] Figure 5-113 6) Remove the three screws [5], and slide out the swing unit [6] towards you. [6] [5] [5] [5] Figure 5-114 7) Remove the claws of the two feed belt roll holders [7] and remove the swing unit. [7] Figure 5-115 5-8 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 2. Removing the Feed Drive Unit 1) Remove the finisher controller PCB (see IC-1). 2) Remove the harness leads [2] from the two harness stops [1] at the PCB base, and disconnect the two connectors [3]. [1] [2] [1] [3] Figure 5-116 3) Remove the ground lead [4] and the three screws [5], and pull down PCB base [6] towards you. [6] [5] [5] [4] Figure 5-117 4) Remove the harness leads [8] from the two edge saddles [7], and remove the PCB base. [8] [7] [7] Figure 5-118 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-9 CHAPTER 5 MECHANICAL CONSTRUCTION 5) Remove the three screws [9], and remove the feed drive unit [10]. [9] [10] [9] [9] Figure 5-119 Caution: Before re-attaching the removed feed drive unit back on the finisher unit, loosen the move gear stop screw [11] to relieve the tension, and then fasten the screw after attaching the feed drive unit. The move gear attachment must be adjusted also when removing and attaching the swing unit. If you forget to fasten the screw, the gear teeth may disengage, resulting in defective feed. [11] Figure 5-120 3. Removing the Buffer Roller Assembly 1) Remove the finisher controller PCB (see IC-1). 2) Remove the feed drive unit (see I-B-2). 3) Remove the screw [1], and remove the guide support plate assembly [2] to slide out the harness leads [3] towards the buffer roller assembly side. [1] [3] [2] Figure 5-121 5-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 4) Remove the front cover (see I-A-4). 5) Remove the screw [4], and remove the guide support plate assembly [5]. Then, remove the buffer roller assembly [6]. [6] [4] [5] Figure 5-122 [2] 4. Removing the Stapler 1) Open the front cover, and move the stapler assembly to the front. 2) Remove the screw [1], and slide out the stapler assembly [2]. [1] Figure 5-123 3) Disconnect the connector [4] of the stapler assembly [3]. [4] [3] Figure 5-124 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-11 CHAPTER 5 MECHANICAL CONSTRUCTION 4) Remove the two screws [6] from the stapler cover [5], and remove the stapler. [6] [5] Figure 5-125 C. PCBs [2] 1. Removing the Finisher Controller PCB 1) Remove the rear cover (see I-A-2). 2) Disconnect the 16 connectors [1]. 3) Remove the four screws [2], and remove the finisher controller PCB [3]. [3] [2] [2] [1] Figure 5-126 5-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION II. SADDLE STITCHER UNIT A. Externals and Controls [1] [2] [1] Rear lower cover (4) [2] Front lower door Figures in parentheses ( ) indicate the number of mounting screws. Figure 5-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-13 CHAPTER 5 MECHANICAL CONSTRUCTION 1. Removing the Front Lower Door Assembly 1) Open the front lower door assembly [1]. 2) Remove the screw [2] and remove the bushing [3], and then remove the front lower door assembly. [3] [2] [1] Figure 5-202 2. Removing the Rear Lower Cover 1) Remove the four screws [1], and remove the rear lower cover [2]. [1] [1] [2] Figure 5-203 5-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 3. Removing the Front Inside Cover 1) Open the front lower door assembly [1]. 2) Remove the screw [2], and remove the folding roller knob [3]. 3) Remove the five screws [4], and remove the front inside cover [5]. [4] [1] [5] [4] [2] [3] [4] Figure 5-204 4. Removing the Saddle Delivery Tray Assembly 1) Lift up the open/close lever [2] of the saddle delivery tray assembly [1], and open the saddle delivery tray assembly. [1] [2] Figure 5-205 2) Remove the door shaft [3] in the direction of the arrow, and slide out towards the front of the saddle delivery tray assembly [4]. [4] [3] Figure 5-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-15 CHAPTER 5 MECHANICAL CONSTRUCTION 3) Remove the harness leads from the harness stop [5] and edge saddle [6]. 4) Disconnect the two connectors [7], and remove the saddle delivery tray assembly [8]. [5] [6] [7] [8] Figure 5-207 5. Removing Upper Delivery Guide Assembly 1) Remove the grate-shaped lower guide (see I-A-7). 2) Remove the two screws [1] and ground lead [2], and remove the upper delivery guide assembly [3]. [2] [1] [3] [1] Figure 5-208 [1] 6. Removing the PCB Cover 1) Remove the four screws [4], and remove the PCB cover [2]. [2] [1] Figure 5-209 5-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION B. SADDLE UNIT 1. Removing the Saddle Unit 1) Remove the grate-shaped lower guide (see I-A-7). 2) Remove the right guide assembly (see I-A8). 3) Remove the front lower door assembly (see II-A-1). 4) Remove the rear lower cover (see II-A-2). 5) Remove the front inside cover (see II-A-3). 6) Remove the saddle delivery tray assembly (see II-A-4). 7) Remove the upper delivery guide (see IIA-5). 8) Remove the PCB cover (see II-A-6). 9) Disconnect two connectors [1] and remove the two screws [2]. [1] [2] Figure 5-210 10) Remove harness stop [3] and harness lead [4]. [4] [3] Figure 5-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-17 CHAPTER 5 MECHANICAL CONSTRUCTION 11) Remove the screw [5]. [5] Figure 5-212 [6] [6] 12) Remove the two screws [6], and remove the saddle stitcher unit [7] by moving it in the pick-up direction. [7] Figure 5-213 Caution: When removing the saddle unit from the finisher unit body, prevent the timing belt [8] from catching on the communications cable bracket [9]. [8] [9] Figure 5-214 5-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 2. 1) 2) 3) 4) 5) Removing the Paper Folding Roller Remove the front lower door assembly (see II-A-1). Remove the front inside cover (see II-A-3). Remove the upper delivery guide (see IIA-5). Remove the PCB cover (see II-A-6). Disconnect the two connectors [1]. [1] Figure 5-215 6) Disconnect two connectors [2], remove the three screws [3], and remove the paper pushing motor mount [4]. [4] [2] [3] [2] Figure 5-216 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-19 CHAPTER 5 MECHANICAL CONSTRUCTION 7) Remove the tension springs (front [5], rear [6]). [5] Figure 5-217 [6] Figure 5-218 5-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 8) Remove the two C-rings [7], and remove the sensor flag [8] and two bearings [9] at the rear. [9] [7] [8] Figure 5-219 9) Remove the two C-rings [10], and remove the two gears [11] at the front. [11] [10] Figure 5-220 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-21 CHAPTER 5 MECHANICAL CONSTRUCTION 10) Remove the two bearings [12]. [12] Figure 5-221 [16] 11) Open the saddle delivery tray assembly [13]. 12) Remove the two screws [14], and remove the two alignment plates [15]. 13) Slide the paper folding roller [16] to the front, and pull it out in the delivery direction. [14] [14] [15] [13] Figure 5-222 3. Installing the Paper Folding Roller 1) Attach the gear [2] so that the grooved section [1] on the gear is facing the grooved section [1] on the paper folding roller to align the phases. [2] [1] Figure 5-223 5-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 4. Removing the Stitcher Mount Unit 1) Remove the front inside cover (see II-A-3). 2) Remove the E-ring [1], and remove the roll [2] and the shaft [3]. [2] [1] [3] Figure 5-224 3) Pull out the stitcher mount unit [4] to the front. [4] Figure 5-225 5. 1) 2) 3) 4) Adjusting the Stitcher Position Remove the front lower door (see II-A-1). Remove the front inside cover (see II-A-3). Open the front door assembly. Pull out the stitcher mount unit to the front, then pull out the stitcher towards you and then pull the stitcher down. 5) Remove the three screws [1], and remove the stitcher mount unit cover [2]. [1] [2] Figure 5-226 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-23 CHAPTER 5 MECHANICAL CONSTRUCTION 6) Remove the stitcher positioning tool [3] from the back of the cover. [3] Figure 5-227 7) If you must adjust the front stitcher, remove the center guide plate [5] and front guide plate [4] (one screw each). If you must adjust the rear stitcher, remove the center guide plate [5] and the rear guide plate [6] (one screw each). [6] [5] [4] Figure 5-228 8) If you must adjust the front stitcher, loosen the two screws [8] on the stitcher mount [7]. If you must adjust the rear stitcher, loosen the two screws [9]. [9] [8] [7] Figure 5-229 5-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 9) Insert the tool [10] into the staple slot of the stitcher [9]. [9] [10] Figure 5-230 10) Shift down the stitcher, and turn the stitcher gear so that the boss on the tool [11] and the recess of the mount match. Then, tighten the screws [12] on the mount to fix the two in place. [11] [12] Figure 5-231 6. Removing the Positioning Plate Unit 1) Remove the saddle stitcher controller PCB (see II-C-1). 2) Disconnect the two connectors [1], remove the three harness stops [2], and remove the harness leads [3] from the two edge saddles [4]. 3) Remove the two screws [5], slide the positioning plate unit [6] once towards the front and remove from the rear side. [2] [3] [6] [1] [5] [4] Figure 5-232 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-25 CHAPTER 5 MECHANICAL CONSTRUCTION 7. Removing the No.1 and No.2 Paper Deflecting Plates 1) Remove the rear cover (see I-A-2). 2) Remove the lower rear cover (see II-A-2). 3) Remove the claw [1] of the No.1 deflecting plate bushing, and pull out the No.1 deflecting plate shaft [2] toward the rear. (The procedure is the same for the No.2 paper deflecting plate.) [1] [2] Figure 5-233 4) After detaching the front shaft of the No.1 paper deflecting plate [3] from the front side plate, remove the No.1 paper deflecting plate. [3] 1 2 Figure 5-234 5-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION C. PCBs [1] [2] [3] [2] [2] [1] 1. Removing the Saddle Stitcher Controller PCB 1) Remove the PCB cover (see II-A-6). 2) Remove the four screws [1] and 14 connectors [2], and remove the saddle stitcher controller PCB [3]. [1] [2] [1] Figure 5-235 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-27 CHAPTER 5 MECHANICAL CONSTRUCTION III. PUNCHER UNIT (OPTION) [1] A. [2] Externals and Controls [4] [3] [1] Upper cover (3) [2] Upper cover 2 [3] Front door [4] Right guide assembly (5) Figures in parentheses ( ) indicate the number of mounting screws. Figure 5-301 [2] 1. Removing the Right Guide Assembly 1) Remove the five screws [1], and remove the right guide assembly [2]. [1] [1] Figure 5-302 5-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 2. Removing the Upper Cover 1) Open the front door [1], remove the three screws [2], and slacken the inner side of the right cover [3] to remove the upper cover [4] from the hook [5]. [4] [4] [2] [1] [5] [2] [3] Figure 5-303 B. Puncher Driver System 1. Removing the Punch Motor 1) Remove the upper cover (see III-A-2). 2) Disconnect the connector [1]. 3) Remove the two screws [2], and remove the punch motor [3]. [1] [3] [2] Figure 5-304 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-29 CHAPTER 5 MECHANICAL CONSTRUCTION 2. Removing the Horizontal Registration Motor 1) Remove the right guide assembly (see IIIA-1). 2) Disconnect the connector [1]. 3) Remove the two screws [2], and slide the horizontal registration motor [3] in the direction of the arrow. [2] [1] [3] Figure 5-305 3. Removing the Punch Unit Caution: When removing the punch unit, the punch unit section sometimes opens. If necessary, perform work with the punch unit section in an open state. [3] 1) Remove the right guide assembly (see IIIA-1). 2) Remove the upper cover (see III-A-2). 3) Remove the E-ring [1], washer [2] and puncher spring [3]. [2] [1] Figure 5-306 5-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 4) Turn the gear [4] in the direction of the arrow, and move the punch unit section [5] to the front side. [5] [4] Figure 5-307 5) Remove the three screws [5], and remove the sensor mount (upper) [7]. Then, remove the connector on the photosensor PCB. [6] [8] [6] [7] [6] Figure 5-308 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-31 CHAPTER 5 MECHANICAL CONSTRUCTION 6) Disconnect the connector [9] and remove the screw [10], and remove the horizontal registration sensor [11]. [11] [10] [9] Figure 5-309 7) Turn the gear [12] in the direction of the arrow, and move the punch unit section [13] to the inner side. [13] [12] Figure 5-310 5-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 8) Remove the tie wrap with lock [14] while holding its claw between your fingers. (The tie wrap must be removed without being cut.) 9) Disconnect the three connectors [15] and remove the screw [16], and remove the harness guide [17]. [15] [15] [14] [16] [17] Figure 5-311 10) Lift up the front side of the punch unit section [18] first, then move in the direction of the arrow to remove the punch unit section [18]. [18] Figure 5-312 11) Disconnect the connector [19] on the LED PCB. [19] Figure 5-313 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-33 CHAPTER 5 MECHANICAL CONSTRUCTION 12) Remove the slide shaft support [20], the sensor mount (lower) [21] and the puncher knob [22] from the punch unit section. [20] Caution: The slide shaft support [20] is not attached to punch unit sections that are currently set as consumable parts. When replacing the punch unit section, be sure to attach the slide shaft support that was in use beforehand. If you forget to attach the slide shaft support, the machine may malfunction. [22] [21] Figure 5-314 5-34 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 4. Removing the Punch Unit Harness [1] Caution: When removing the punch unit, the punch unit section sometimes opens. If necessary, perform work with the punch unit section in an open state. 1) Remove the punch unit from the finisher assembly. 2) Remove the right guide assembly (see IIIA-1). 3) Remove the upper cover (see III-A-2). 4) Disconnect the four connectors [2] on the punch driver PCB [1]. [2] [2] Figure 5-315 5) Remove the two tie wraps with lock [14] while holding its claw between your fingers. (The tie wraps must be removed without being cut.) 6) Disconnect the three connectors [4]. 7) Free the harness [6] from the three harness stops [5]. [4] [4] [5] [3] [5] [3] [6] [5] Figure 5-316 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-35 CHAPTER 5 MECHANICAL CONSTRUCTION 8) Turn the gear [7] in the direction of the arrow, and move the punch unit section [8] to the front side. [8] [7] Figure 5-317 9) Remove the three screws [9] and sensor mount (upper) [10]. Disconnect the connector [11] on the photosensor PCB and the connector [12] on the LED PCB. [9] [11] [9] [10] [12] [9] Figure 5-318 5-36 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 10) Draw out the punched scrap container [13]. [13] Figure 5-319 11) Remove the two tie wraps with lock [14] while holding its claw between your fingers. (The tie wraps must be removed without being cut.) [14] Figure 5-320 12) Disconnect the three connectors [15], and free the harness [16] from the harness stop [17]. [15] [17] [16] Figure 5-321 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-37 CHAPTER 5 MECHANICAL CONSTRUCTION 13) Free the harness [19] from the four harness stops [18]. [18] [18] [19] [18] Figure 5-322 14) Disconnect the connector [20] of the horizontal registration and the connector [21] of the horizontal registration home position sensor, and remove the pun. [20] [21] Figure 5-323 5-38 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 5. Installing the Punch Unit Harness Caution: If the punch unit harnesses shift away from their installation positions, this may cause defective operation. The punch unit harnesses must be firmly installed at the positions described below. [1] [2] 1) Fasten the punch unit harnesses at the positions where the two tie wraps [1] of the punch unit harnesses are outside the two respective harness fasteners [2]. [1] [2] Figure 5-324 PI2P PI3P [1] M1P Photosensor PCB LED PCB PI1P M2P [1] Scrap full detector PCB MS1P Punch driver PCB MS2P Figure 5-325 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-39 CHAPTER 5 MECHANICAL CONSTRUCTION C. PCBs 1. Removing the LED PCB 1) Remove the punch unit assembly (see IIIB-3). 2) Remove the screw [1] and the LED PCB [2]. [2] [1] Figure 5-326 2. Removing the Photosensor PCB 1) Remove the upper cover (see III-A-2). 2) Remove the two screws [1], and remove the sensor plate [2]. 3) Disconnect the connector [2], and remove the photosensor PCB [4]. [4] [3] [2] [1] Figure 5-327 5-40 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 5 MECHANICAL CONSTRUCTION 3. Removing the Scrap Full Detector PCB Unit 1) Remove the right guide assembly (see IIIA-1). 2) Remove the screw [1], disconnect the connector [2], and remove the scrap full detector PCB unit [3]. [3] [2] [1] Figure 5-328 4. Removing the Punch Driver PCB 1) Remove the puncher unit from the finisher. 2) Remove the four screws [1], disconnect four connectors [2], and remove the punch driver PCB [3]. [3] [1] [2] [1] [1] [2] Figure 5-329 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 5-41 CHAPTER 6 MAINTENANCE AND INSPECTION I. PERIODICALLY REPLACED PARTS ........................................6-1 A. Finisher Unit .........................6-1 B. Saddle Stitcher Unit .............6-1 C. Puncher Unit (option) ...........6-1 COPYRIGHT © 2000 CANON INC. II. CONSUMABLES AND DURABLES ................................6-2 A. Finisher Unit .........................6-2 B. Saddle Stitcher Unit .............6-2 C. Puncher Unit (option) ...........6-2 III. PERIODICAL SERVICING .........6-2 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 6 MAINTENANCE AND INSPECTION I. PERIODICALLY REPLACED PARTS A. Finisher Unit The finisher unit does not have parts that must be replaced on a periodical basis. B. Saddle Stitcher Unit The saddle stitcher unit does not have parts that must be replaced on a periodical basis. C. Puncher Unit (option) The puncher unit does not have parts that must be replaced on a periodical basis. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 6-1 CHAPTER 6 MAINTENANCE AND INSPECTION II. CONSUMABLES AND DURABLES Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine’s warranty period. Replace them as necessary. A. Finisher Unit As of June 2000 No. Name Parts No. Q’ty Estimated Life Remarks 1 Stapler FB4-5390-000 1 500,000 operations 5,000 operations/cartridge 2 Feed belt FB4-6656-000 2 1,000,000 copies 3 Paddle FG5-8178-000 2 FB4-5825-000 4 B. Paddle unit 1,000,000 copies Paddle rubber only Saddle Stitcher Unit As of June 2000 No. Name Parts No. Q’ty Estimated Life Remarks 1 Stitcher FB3-7860-000 2 100,000 operations 2,000 operations/cartridge C. Puncher Unit (option) As of June 2000 No. Name Parts No. Q’ty Estimated Life Remarks FG6-6500-000 1 2 Punch unit Punch unit harness FG6-6501-000 Puncher Unit-A1 1 1,000,000 operations Puncher Unit-B1 FG6-6502-000 Puncher Unit-C1 FG6-6503-000 Puncher Unit-D1 FG3-1374-000 1 1,000,000 operations III. PERIODICAL SERVICING As of June 2000 Item Interval Work Feed belt Paddle Use moist cloth Host machine minimum servicing interval Transmission sensor (Puncher Unit) (option) 6-2 Remarks COPYRIGHT © 2000 CANON INC. Cleaning Use dry cloth FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING I. ADJUSTMENTS .........................7-1 A. Electrical System (finisher unit) .........................7-1 B. Electrical System (saddle stitcher unit) .............7-6 C. Electrical System (puncher unit (option)) ..........7-9 II. ARRANGEMENT OF ELECTRICAL PARTS .............. 7-11 A. Finisher Unit ...................... 7-11 B. Saddle Stitcher Unit .......... 7-17 C. Puncher Unit (option) ........ 7-23 D. Light-Emitting Diodes (LED) and Check Pins by PCB .... 7-27 COPYRIGHT © 2000 CANON INC. III. IV. TROUBLESHOOTING ............ A. Finisher Unit ...................... B. Saddle Stitcher Unit .......... C. Puncher Unit (option) ........ SELF-DIAGNOSIS .................. A. Finisher Unit ...................... B. Saddle Stitcher Unit .......... C. Puncher Unit (option) ........ D. Alarm ................................. E. Host Machine I/O Notations ........................... FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-29 7-29 7-39 7-46 7-47 7-47 7-49 7-51 7-52 7-54 CHAPTER 7 TROUBLESHOOTING I. ADJUSTMENTS A. Electrical System (finisher unit) 1. Adjusting the Height Sensor (PS1) Perform the following adjustments whenever you have replaced the finisher controller PCB or the height sensor (PS1). 1) Set SW3 on the finisher controller PCB as indicated. 2. Adjusting the Alignment Position If you have replaced the finisher controller PCB or if an alignment fault occurs, adjust as follows. Performing the steps will affect all paper sizes. 1) Remove the rear cover of the finisher unit. 2) Set SW3 of the finisher controller PCB as indicated. ON 1 2 3 4 5 6 7 8 ON Figure 7-102 1 2 3 4 5 6 7 8 Figure 7-101 2) Make sure that there is no unwanted paper on the trays. 3) Press SW1 on the finisher controller PCB. This causes the finisher to execute automatic adjustment, in which the tray unit will shift tray 1, and tray 2 in sequence. • At the end of adjustment, trays will return to their home positions. • During adjustment, LED1 flashes. At the end of adjustment, LED1 turns and remains ON. • If automatic adjustment fails, the mechanism stops while the tray in question is being adjusted (at the same time, LED1 turns OFF). 4) Shift all bits on SW3 to OFF, and turn OFF the host machine once. COPYRIGHT © 2000 CANON INC. 3) If you are using A4 paper, press SW1 on the finisher controller PCB. If you are using LTR paper, press SW2 on the finisher controller PCB. • Pressing SW1/2 will open the swing guide and cause the alignment plate to move to A4/LTR positions. 4) Place 10 sheets of A4/LTR paper between the alignment plate and the guide plate, butting them against the stoppers. 5) Press SW1 or SW2 on the finisher controller PCB, and butt the alignment plate against the sheets. • Pressing SW1 will shift the alignment plate to the front in 0.35 mm increments. • Pressing SW2 will shift the alignment plate to the rear in 0.35 mm increments. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-1 CHAPTER 7 TROUBLESHOOTING Alignment plate Shift by SW2 Shift by SW1 A4/LTR paper Stopper Stopper 3) If you are using A4 paper, press SW1 on the finisher controller PCB. If you are using LTR paper, press SW2 on the finisher controller PCB. • Pressing SW1/2 will open the swing guide and cause the feed belt to rotate. 4) Within 5 secs after pressing the switch, place one sheet of A4/LTR paper between the alignment plate and the guide plate, butting it against the stoppers. • When the finisher detects the paper, it will lower the swing guide and execute stapling (rear, 1-position). Take out the stapled paper manually as delivery will not be executed. Alignment Stapler plate Guide plate Figure 7-103 6) Press SW1 and SW2 simultaneously to store the adjustment value (this will lower the swinging guide). 7) Shift all bits of SW3 to OFF, and install the rear cover of the finisher unit. Adjusting the Staple Position (stapler movement range) Adjust as follows if you have replaced the finisher controller PCB. Performing the steps will affect all paper sizes and all stapling positions. 1) Remove the rear cover from the finisher unit. 2) Set SW3 on the finisher controller PCB as indicated. Stopper 3. ON 1 Stopper Guide plate Figure 7-105 2 3 4 5 6 7 8 Figure 7-104 7-2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 5) If the stapling position is correct, set all bits on SW3 to OFF to end the adjustments. If you need to change the stapling position, on the other hand, go to the next step. 6) To suit the position of the staple on the paper, press SW1 or SW2 on the finisher controller PCB as many times as necessary. • Pressing SW1 will shift the stapling position to the front in 0.3 mm increments. • Pressing SW2 will shift the stapling position to the rear in 0.3 mm increments. 291±2mm (A4)/ 273±2mm (LTR) 4. Adjusting the Buffer Roller Winding Amount Perform this adjustment in the following instances: a. When the finisher controller PCB or the EEPROM (Q2) on the finisher controller PCB has been replaced b. When something causes the winding amount to fluctuate The "winding amount" is the amount of difference between the First and Second sheets wound onto the buffer roller device in the feed direction. Second sheet Paper delivery direction Staple Third sheet Paper Shift by SW2 Shift by SW1 Feeding direction Winding amount First sheet Figure 7-106 7) Press SW1 and SW2 simultaneously. • This will open the swing guide, and cause the feed belt to rotate. Placement of one sheet of A4/LTR paper will cause the finisher to start stapling. 8) Check the stapling position. If good, set all bits of SW3 to OFF. If re-adjustments are necessary, go back to Step 6. 1) Set SW3 on the finisher controller PCB as indicated. ON 1 Caution: The settings held by the finisher controller PCB are changed as soon as SW1 or SW2 is pressed. As such, to recover the previous settings after the press, you must press the other of the two switches as many times as you pressed previously. COPYRIGHT © 2000 CANON INC. Figure 7-107 2 3 4 5 6 7 8 Figure 7-108 2) Turn the host machine OFF then back ON again. 3) Set the mode setting on the host machine to "1" and the number of originals (A4 or LTR) to "3" in the staple mode. 4) Press the copy start key. • Copying starts, three sheets for the first copy are output as a stack on the staple tray, and copying stops with the copies held at the delivery roller. 5) Remove the stack of sheets from the finisher delivery taking care to prevent the offset of the output sheets from changing. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-3 CHAPTER 7 TROUBLESHOOTING 6) Measure the winding amount (shift) of the stack of sheets, and compare this amount with the standard amounts. • This amount should be measured at the center of the paper leading edge. 10) Turn the host machine OFF, and then set SW3 on the finisher controller PCB as indicated. ON 1 First sheet and Second sheet: 0 ± 1mm First sheet and Third sheet: 4mm or less Second sheet and Third sheet: 4mm or less 2 3 4 5 6 7 8 Figure 7-111 Paper delivery direction Third sheet Second sheet First sheet 11) Press SW1 or SW2 on the finisher controller PCB as necessary. • Each press of SW1 increments the winding amount in 0.72mm increments. • Each press of SW2 decrements the winding amount in 0.72mm increments. Figure 7-109 7) If the amount is within the standard, turn the host machine OFF, and then set all bits of SW3 to OFF. If the amount is outside the standard, perform the following. 8) Turn the host machine OFF, and set SW3 on the finisher controller PCB as indicated. If EEPROM (Q2) on the finisher controller PCB has been replaced, proceed to step 10). ON Paper delivery direction Third sheet Second sheet First sheet Movement of Movement of direction of direction of 1st sheet by SW2 1st sheet by SW1 Figure 7-112 1 2 3 4 5 6 7 8 Figure 7-110 9) Turn the host machine ON, and then press SW2 on the finisher controller LCB. • The current setting values are displayed at LED1. Adjustment value 0 12) Repeat steps 1) though 6) twice. Check that the winding amount is within the standard in both times. 13) Turn the host machine OFF, and set all bits of SW3 to OFF. This completes the adjustment. Lights for 1 second (once) Adjustment value +N Blinks (lights for 0.2 second) for N times. Adjustment value -N Lights for 1 second (once), and blinks (lights for 0.2 second) for N times. The adjustment width is 0.72mm for each N=1. Table 7-101 7-4 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 5. Setting the Upward Curling Sheet Mode a. Outline Upward curling of sheets stacked on the tray sometimes increases depending on the state of the copy paper. If this happens, the stacked sheets are pushed out by subsequent output sheets. This sometimes increases the alignment deviation. See the stacking example below. b. Setting the upward curling sheet mode 1) Turn the host machine OFF. 2) Set SW3 on the finisher controller PCB as indicated. ON 1 2 3 4 5 6 7 8 Figure 7-114 Subsequent output sheets contact stacked sheets. Subsequent output sheets contact stacked sheets. 3) Turn the host machine ON. • When the machine enters the upward curling sheet mode, the stop position of the stacking tray is lowered by about 15mm when stack sheets are output to prevent subsequent output sheets from catching on the sheets on the stacking tray. • After setting this mode, if sheets with little curling or downward curling sheets are output and stacked, the stacking tray is lowered too far. For this reason, sheets are sometimes stacked away from the stacking wall. (Figure 7-115). Set this mode after carefully checking the type of paper used by the user. Figure 7-113 If this happens: 1) Turn over the paper in the paper feed cassette and load the paper again. If upward curling is larger than before the paper was loaded again, return the paper in the paper feed cassettes to its original orientation. From here on, too, if upward curling is excessive, resulting in stacked sheets being pushed out by subsequent output sheets, try setting the upward curling sheet mode as indicated. COPYRIGHT © 2000 CANON INC. Figure 7-115 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-5 CHAPTER 7 TROUBLESHOOTING 6. Setting the Downward Curling Sheet Mode a. Outline Downward curling of sheets stacked on the tray sometimes increases depending on the state of the copy paper. If this happens, the sheets are sometimes stacked away from the stacking wall when they are output and stacked on the stacking tray. See the stacking example below. 3) Turn the host machine ON. • When the machine enters the downward curling sheet mode, the stop position of the stacking tray is raised by about 10mm when stack sheets are output so that output sheets are stacked without being away from the stacking wall. • After setting this mode, if sheets with little curling or upward curling sheets are output and stacked, the stacking tray is raised too far. For this reason, sheets are stacked pressed out by subsequent output sheets. (Figure 7-118). Set this mode after carefully checking the type of paper used by the user. Figure 7-116 If this happens: 1) Turn over the paper in the paper feed cassettes and load the paper again. If downward curling is larger than before the paper was loaded again, return the paper in the paper feed cassette to its original orientation. From here on, too, if downward curling is excessive, resulting in output sheets being stacked incorrectly, try setting the downward curling sheet mode as indicated. b. Setting the downward curling sheet mode 1) Turn the host machine OFF. 2) Set SW3 on the finisher controller PCB as indicated. ON 1 2 3 4 5 6 7 Figure 7-117 7-6 COPYRIGHT © 2000 CANON INC. 8 Figure 7-118 B. Electrical System (saddle stitcher unit) 1. Adjusting the Folding Position The folding position is adjusted by changing the settings of bits 6 through 8 of DIPSW1 on the saddle stitcher controller PCB to match the stitching position (i.e., adjusting the distance over which the paper positioning plate is moved to the folding position from the stitching position.) If you have replaced the saddle stitcher controller PCB, be sure to set the new DIPSW1 so that the settings will be the same as those on the old DIPSW1. If, for any reason, you must change the following position, perform the following steps: FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 1) Remove the PCB cover, and set bits 1 through 4 of DIPSW1 on the saddle stitcher controller PCB as indicated. 5) Open the inlet cover, and insert two sheets of paper (push them in by hand until the leading edge of the sheets butts against the paper positioning plate). ON 1 2 3 4 5 6 7 8 Do not change bits 5 through 8. Figure 7-119 Sheets Mark 2) Remove the rear cover of the saddle stitcher unit, and tape the actuator of the inlet cover open sensor (PI9S) and the inlet cover open detection switch (MS1S) of the saddle stitcher unit in place. 3) Press SW2 on the saddle stitcher controller PCB so that the feed motor (M1S) starts to rotate. 4) Before inserting the paper, mark the top of the paper (you will be using two sheets of A3 or LDR paper). Mark Figure 7-121 6) Close the inlet door while holding it down with your hand. 7) Press SW2 on the saddle stitcher controller PCB. • The saddle stitcher unit will “stitch” the sheets, and fold and deliver the stack automatically. 8) Measure the distance (L) between the stitching position and the folding position. Then, perform “positive width adjustment” or “negative width adjustment” to suit the relationship between the stitching position and the folding position. • If the stitching position is below the folding position, perform “positive width adjustment.” • If the stitching position is above the folding position, perform “negative width adjustment.” A3/LDR paper Insert direction Figure 7-120 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-7 CHAPTER 7 TROUBLESHOOTING Mark Positive Width Adjustment Folding position Stitching position For instance, if the DIPSW1 is currently set to +2 and the interval is +1 mm, set DIPSW1 to reflect -2. • If for “negative width adjustment” Set DIPSW1 so that the sum resulting from addition of the interval from the appropriate setting is provided. For instance, if the DIPSW1 is currently set to -1 and the interval is +0.5 mm, set DIPSW1 to reflect +1. DIPSW1 bit settings Unit: mm Example: If L is 1 mm, provide “+1 mm”. Mark Negative Width Adjustment bit 6 bit 7 bit 8 Settings (in units of 0.5 mm) OFF ON ON +3 OFF ON OFF +2 OFF OFF ON +1 OFF OFF OFF 0 ON OFF ON −1 ON ON OFF −2 ON ON ON −3 Do not touch the following: bit 6 bit 7 bit 8 ON OFF OFF Table 7-102 Stitching position Folding position 10) Set bits 1 through 4 on DIPSW1 to OFF. 2. Unit: mm Example: If L is 0.5 mm, provide “-0.5 mm”. Figure 7-122 9) Change the settings of bits 6 through 8 on DIPSW1 referring to Table 7-102 below. • If the width adjustment is “0”, The stitching position and the folding position match, requiring no change. • If for “positive width adjustment,” Set DIPSW1 so that the difference resulting from subtraction of the interval from the appropriate setting in Table 7-102 is provided. 7-8 COPYRIGHT © 2000 CANON INC. Stitching Position (adjusting center stitching) Use the host machine user mode to perform the following: 1) Press the user mode key on the host machine control panel to enter the user mode. 2) Press the “adjust/clean” key on the LCD. 3) Press the “down” key to display the 2/2 screen. 4) Press “adjust center folding position” key. 5) Press the appropriate key: “A3, 279 × 432mm (11"×17"), “B4”, or “A4R, LTRR”. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 6) Enter the adjustment value in 0.25 mm increments by pressing the “down” key or “up” key. To stop adjustment, press the “stop” key. 5 Direction of “down” Direction of “up” 6 7 8 Figure 7-124 3) Press SW1 on the finisher controller PCB. Pressing this switch automatically adjusts sensor output. 4) Set all bits on DIPSW3 to OFF. 3. Figure 7-123 7) Press the “OK” key to store the new adjustment value. C. Electrical System (puncher unit (option)) Punch hole position adjustment (feed direction) This adjustment can be performed only in the host machine's service mode. Set within the range 2 to 4 to move the punch hole position in 1mm increments. Increasing the setting moves the punch hole position in the direction of the leading edge of the paper. (Refer to the host machine's service manual.) Registering the number of punch holes This operation registers which puncher unit is attached to the IC on the punch driver PCB so that the puncher unit can be identified by the finisher. For this reason, this operation must be performed when the punch driver PCB has been replaced. 1) Remove the rear cover of the finisher unit. 2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated. 1. Sensor output adjustment Perform this adjustment when the punch driver PCB, transmission sensor (photosensor PCB/LED PCB) or reflection sensor (scrap full detection PCB unit) has been replaced. 1) Remove the rear cover of the finisher unit. 2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated. 5 6 7 8 Figure 7-125 3) Set bits 7 and 8 on DIPSW3 on the finisher controller PCB to match the number of punch holes of the attached puncher unit according to Table 7-103. 2. Number of Punch Holes DIPSW3 bit settings bit 7 bit 8 2-hole (Puncher Unit-A1) OFF OFF 2-/3-hole (Puncher Unit-B1) OFF OFF 4-hole (Puncher Unit-C1) ON OFF 4-hole (Puncher Unit-D1) ON ON Table 7-103 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-9 CHAPTER 7 TROUBLESHOOTING 4) Press SW1 on the finisher controller PCB. Press SW2 when setting a 2-/3-hole model (Puncher Unit-B1). Pressing this switch registers the number of punch holes to the punch driver PCB. 5) Set all bits on DIPSW3 to OFF. 4. Checking the sensitivity level of the transmission sensor How dirty the transmission sensor (photosensor PCB/LED PCB) can be checked by the number of times that LED1 on the finisher controller PCB lights. For this reason, how dirty the transmission sensor is serves as a guide for when to perform cleaning during periodic maintenance. 1) Remove the rear cover of the finisher unit. 2) Set bits 1 through 6 of DIPSW3 on the finisher controller PCB as indicated. 5 6 7 8 Figure 7-126 3) Press SW1 on the finisher controller PCB. Pressing this switch lights LED1 on the finisher controller PCB as indicated in Table 7-104 so that you can check the sensitivity level of the transmission sensor. Sensitivity Level Number of LED Lightings Sensor not dirty Lit 1X Sensor slightly dirty Lit 2X Sensor dirty Lit 3X Figure 7-104 4) Set all bits of DIPSW3 to OFF. 7-10 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING II. ARRANGEMENT OF ELECTRICAL PARTS A. Finisher Unit 1. Sensors PI18 PI17 PS1 PI10 PI14 PI3 PI16 PI20 PI6 PI4 PI11 PI8 PI19 PI15 PI1 PI9 PI12 PI5 PI21 PI22 PI7 Figure 7-201 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-11 CHAPTER 7 TROUBLESHOOTING Name Photointerrupter Height sensor Notation Function PI1 Detects paper in the inlet area PI3 Detects paper in the delivery area PI4 Detects paper on the stapling tray PI5 Detects the state (open) of the shutter PI6 Detects alignment plate at home position PI7 Detects the stapler at home position PI8 Detects the tray at home position PI10 Detects delivery motor clock pulses PI11 Detects paper on tray 1 PI12 Detects paper on tray 2 PI14 Detects paper in the buffer path PI15 Detects the finisher joint PI16 Detects the state (open) of the door PI17 Detects paper at the inlet to the buffer path PI18 Detects the state (open) of the swing guide PI9 Detects tray lift motor clock pulses 1 (on sensor PCB) PI19 Detects tray lift motor clock pulses 2 (on sensor PCB) PI20 Detects swing guide clock PI21 Detects edging of staples (inside stapler) PI22 Detects staple drive home position (inside stapler) PS1 Detects the height of the stack on the tray Table 7-201 7-12 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 2. Microswitches MS5 MS2 MS6 MS3 MS1 MS4 MS7 MS8 Figure 7-202 Name Microswitches Notation Function MS1 Detects the state (open) of the front door and the upper door MS2 Detects the state (closed) of the swing guide 1 MS3 Detects the safety range MS4 Detects the state (closed) of the shutter MS5 Detects the tray at the upper limit MS6 Detects the state (closed) of the swing guide 2 MS7 Detects the cartridge (inside stapler) MS8 Detects the presence/absence of staples (inside stapler) Table 7-202 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-13 CHAPTER 7 TROUBLESHOOTING 3. Motors M8 M7 M1 M9 M2 M3 M5 M4 M6 Figure 7-203 Name Motor Notation M1 M2 M3 M4 M5 M6 M7 M8 M9 Function First Feed motor Delivery motor Alignment motor Stapler shift motor Tray lift motor Staple motor Swing motor Second feed motor Inlet feed motor Table 7-203 7-14 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 4. Solenoids SL2 SL5 SL3 SL1 SL7 SL6 Figure 7-204 Name Solenoid Notation Function SL1 Flapper solenoid SL2 Buffer inlet solenoid SL3 Buffer outlet solenoid SL5 Paddle solenoid SL6 Escape solenoid SL7 Belt escape solenoid Table 7-204 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-15 CHAPTER 7 TROUBLESHOOTING 5. PCBs [1] [3] [4] [2] Figure 7-205 Reference Name [1] Finisher controller PCB [2] Relay PCB 4 [3] Relay PCB 3 [4] Sensor PCB Table 7-205 7-16 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING B. 1. Saddle Stitcher Unit Photointerrupters PI18S PI19S PI20S PI16S PI9S PI21S PI14S PI2S PI11S PI17S PI6S PI15S PI12S PI13S PI5S PI8S PI3S PI7S PI4S PI1S Figure 7-206 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-17 CHAPTER 7 TROUBLESHOOTING Name Photointerrupter Notation Function PI1S Detects clock pulses from the paper pushing plate motor PI2S Detects the state (open) of the front door PI3S Detects the state (open) of the delivery cover PI4S Detects clock pulses from the paper folding motor PI5S Detects the alignment plates at home position PI6S Detects paper on the tray PI7S Detects paper positioning plate at home position PI8S Detects paper on the paper positioning plate PI9S Detects the state (open) of the inlet cover PI11S Detects paper in the delivery area PI12S Detects the phase of the crescent roller PI13S Detects the guide at home position PI14S Detects the paper pushing plate at home position PI15S Detects the paper pushing plate at top position PI16S Detects the state (in) of the stitcher unit PI17S Detects paper in the vertical path PI18S Detects paper (No. 1; on paper sensor PCB) PI19S Detects paper (No. 2; on paper sensor PCB) PI20S Detects paper (No. 3; on paper sensor PCB) PI21S Detects the paper folding at home position Table 7-206 7-18 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 2. Microswitches MS1S MS4,5S MS6,7S MS2S MS3S Figure 7-207 Name Microswitches Notation MS1S MS2S MS3S MS4S MS5S MS6S MS7S Function Detects the state (open) of the inlet door Detects the state (open) of the front door Detects the state (open) of the delivery door Detects the presence of staples (rear) Detects stitching home position (rear) Detects the presence of staples (front) Detects stitching home position (front) Table 7-207 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-19 CHAPTER 7 TROUBLESHOOTING 3. Motors M6S M7S M4S M3S M1S M5S M2S M8S Figure 7-208 Name Motor Notation Function M1S Feed motor M2S Paper folding motor M3S Guide motor M4S Paper positioning plate motor M5S Alignment motor M6S Stitcher motor (rear) M7S Stitcher motor (front) M8S Paper pushing plate motor Table 7-208 7-20 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 4. Solenoids SL1S SL2S SL4S Figure 7-209 Name Solenoid Notation Function SL1S No. 1 paper deflecting plate solenoid SL2S No. 2 paper deflecting plate solenoid SL4S Feed plate contact solenoid Table 7-209 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-21 CHAPTER 7 TROUBLESHOOTING 5. PCBs [2] [1] Figure 7-210 Reference Name [1] Saddle stitcher controller PCB [2] Paper sensor PCB Table 7-210 7-22 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING C. 1. Puncher Unit (option) Photointerrupters Pl2P Pl3P PI1P Figure 7-211 Name Photointerrupter Notation Function PI1P Horizontal registration home position detection PI2P Punch motor clock detection PI3P Punch home position detection Table 7-211 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-23 CHAPTER 7 TROUBLESHOOTING 2. Microswitches MS1P MS2P Figure 7-212 Name Microswitch Notation Function MS1P Upper door open detection MS2P Front door open detection Table 7-212 7-24 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 3. Motors M1P M2P Figure 7-213 Name Motor Notation Function M1P Punch motor M2P Horizontal registration motor Table 7-213 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-25 CHAPTER 7 TROUBLESHOOTING 4. PCBs [1] [3] [2] [4] Figure 7-214 Reference Name [1] Punch driver PCB [2] Photosensor PCB [3] LED PCB [4] Scrap full detector PCB Table 7-214 7-26 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING D. Light-Emitting Diodes (LED) and Check Pins by PCB This section discusses the LED s and check pins used in the machine that are needed in the field. Caution: The VRs and check pins not discussed in this section are for factory use only. Making adjustments and checks using these will require special tools and instruments and adjustments must be to high accuracy. Do not touch them in the field. 1. Finisher Controller PCB 11 1 1 1 J12 8 1 J3 SW1 11 9 J14 J2 1 1 12 11 7 1 4 1 J6 1 J9 6 J16 11 SW2 J17 1 1 J24 LED1 LED2 1 8 14 J21 SW3 1 1 14 J11 4 J25 1 10 1 J1 CB1 1 2 1 J9 J7 15 J5 J10 6 5 1 12 2 J19 1 1 Figure 7-215 Switch Function SW1 Adjust the height sensor/alignment plate position/stapling position and move the trays up, etc. SW2 Adjust the alignment plate position/staple position and move the trays down, etc. SW3 Adjust the height sensor/alignment plate position and stapling position, etc. Table 7-215 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-27 CHAPTER 7 TROUBLESHOOTING 2. Saddle Stitcher Controller PCB SW1 15 J18 1 J2 J13 3 1 1 7 6 J11 1 10 1 J10 J7 8 1 1 10 J9 J4 15 1 CB1 1 J6 2 J1 J8 1 14 J15 1 8 J5 1 4 9 J12 1 5 1 Figure 7-216 Switch Function DIPSW1 (bits 1-2) Starts correction of discrepancy between stitching position and folding position. DIPSW1 (bits 6-8) Stores corrected settings for stapling position and folding position. SW2 Starts correction of discrepancy between stitching position and folding position. Table 7-216 7-28 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING III. TROUBLESHOOTING A. 1. Finisher Unit E500 (fault in communication with host machine) Yes/No Action Cause Step Finisher controller PCB, Host machine DC controller PCB 1 Turn the host machine OFF then ON. Is the problem corrected? Yes End. Wiring 2 Is the wiring between the finisher controller PCB and the host machine controller PCB normal? No Correct it. Finisher controller PCB, Host machine DC controller PCB 3 Replace the finisher controller PCB and the host machine DC controller PCB. Is the problem corrected? Yes End. 2. Checks E503 (fault in communication with saddle stitcher unit) Cause Step Finisher controller PCB, Saddle stitcher controller PCB 1 Turn the host machine OFF then ON. Is the problem corrected? Yes End. Wiring 2 Is the wiring between the finisher controller PCB and the saddle stitcher controller PCB normal? No Correct it. Power supply 3 Measure the voltage between J3-2 (+) and J3-1 (−) on the finisher controller PCB. Is it 24 VDC? No Replace the finisher controller PCB. Yes Replace the saddle stitcher controller PCB. Saddle stitcher controller PCB COPYRIGHT © 2000 CANON INC. Checks Action Yes/No FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-29 CHAPTER 7 TROUBLESHOOTING 3. E504 (faulty height sensor; detail code 01/02) Yes/No Cause Step Finisher controller PCB 1 Turn the host machine OFF then ON. Is the problem corrected? Yes End. Wiring 2 Is the wiring between the finisher controller PCB and the sensors normal? No Correct the wiring. Power supply 3 Measure the voltage between J6-2 (+) and J6-4 (−) on the finisher controller PCB. Is it 5 VDC? No Replace the finisher controller PCB. Yes Adjust the height sensor once again. If an error occurs again, replace the height sensor. Height sensor (PS1) 4. Checks Action E504 (faulty height sensor; detail code 03) Step Checks Yes/No Action Connector 1 Is J6 on the finisher controller PCB, J114 on the height sensor, or the relay connector J212 disconnected? Yes Connect the connector. Power supply 2 Measure the voltage between J6-2 (+) and J6-4 (−) on the finisher controller PCB. Is it 5 VDC? No Replace the finisher controller PCB. Height sensor (PS1) 3 Is the wiring between the finisher controller PCB and sensors normal? Yes Replace the height sensor. No Correct the wiring. Cause Wiring 7-30 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 5. E504 (faulty height sensor; detail code 04) Step Checks Yes/No Adjustment 1 Try making adjustments using the DIP switch once again. Is the problem corrected? Yes End. Wiring 2 Is the wiring between the finisher controller PCB and sensors normal? No Correct the wiring. Power supply 3 Measure the voltage between J6-2 (+) and J6-4 (−) on the finisher controller PCB. Is it 5 VDC? No Replace the finisher controller PCB. Yes Replace the height sensor. Cause Height sensor (PS1) 6. Action E505 (faulty back-up RAM; detail code 01/02) Yes/No Action Cause Step Finisher controller PCB, punch drive PCB 1 Turn the host machine OFF then ON. Is the problem corrected? Yes End. 2 Replace the finisher controller PCB and punch driver PCB. Is the problem corrected? Yes End. 7. Checks E512 (faulty delivery motor) Cause Step Checks Yes/No Action Deliver roller 1 Turn the delivery roller by hand. Does it turn smoothly? No Correct mechanical operation. Delivery motor clock sensor (PI10) 2 Check the delivery motor clock sensor. Is the sensor normal? No Replace the sensor. Finisher controller PCB 3 Does the voltage between J11-4 and J11-5 on the finisher controller PCB change to 24 VDC as soon as the delivery motor starts to rotate? No Replace the finisher controller PCB. Yes Check the wiring from the motor to the controller PCB. If normal, replace the motor. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-31 CHAPTER 7 TROUBLESHOOTING 8. E530 (faulty alignment motor) Cause Checks Step Action Yes/No Alignment plate home position sensor (PI6) 1 Check the alignment plate home position sensor. Is it normal? No Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the alignment plate motor normal? No Correct the wiring. Alignment plate 3 Is there any mechanical obstacle in the path of the alignment plate? Yes Remove the mechanical obstacle. Alignment motor (M3) 4 Replace the alignment motor. Is the problem corrected? Yes End. No Replace the finisher controller PCB. Finisher controller PCB 9. E531 (faulty staple motor) Cause Step Checks Action Yes/No Wiring 1 Is the wiring between the stapler and the finisher controller PCB normal? No Correct the wiring. Stapler 2 Replace the stapler. Is the problem corrected? Yes End. No Replace the finisher controller PCB. Finisher controller PCB 7-32 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 10. E532 (faulty stapler shift motor) Cause Step Checks Yes/No Action Stapler shift home position sensor (PI7) 1 Check the stapler shift home position sensor. Is the sensor normal? No Replace the sensor. Wiring 2 Is the wiring between the finisher controller PCB and the stapler shift motor normal? No Correct the wiring. Stapler shift base 3 Is there any mechanical obstacle in the path of the stapler shift base? Yes Remove the mechanical obstacles. Stapler shift motor (M4) 4 Replace the stapler motor. Is the problem corrected? Yes End No Replace the finisher controller PCB. Finisher controller PCB 11. E535 (faulty swing motor; detail code 01) Cause Step Checks Yes/No Action Swinging mechanism 1 Turn the swing motor in reverse by hand. Does the swing guide move up and down? No Correct the swing mechanism. Swing guide closed detection switch 2 (MS6) 2 Is the swing guide closed detection switch 2 normal? No Replace the microswitch. Swing motor (M7) 3 Does the swing motor rotate in reverse at a specific timing? No Replace the motor. Yes Replace the finisher controller PCB. Finisher controller PCB COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-33 CHAPTER 7 TROUBLESHOOTING 12. E535 (faulty swing motor; detail code 02) Cause Step Checks Yes/No Action Swinging mechanism 1 Turn the delivery motor in reverse by hand. Does the swing guide move up and down? No Correct the swinging mechanism. Swing guide open sensor (PI18) 2 Is the swing guide open sensor normal? No Replace the sensor. Swing motor (M7) 3 Does the swing motor rotate in reverse at a specific timing? No Replace the motor. Yes Replace the finisher controller PCB. Finisher controller PCB 13. E535 (faulty swing motor; detail code 03) Cause Safety range switch (MS3) Swing guide closed detection switch 2 (MS6) Step Checks Yes/No 1 Check the safety range switch. Is the switch normal? No Replace the switch. 2 Is the safety range detection switch pressed correctly? No Correct mechanical operation. 3 Check the swing guide closed detection switch 2. Is the switch normal? No Replace the switch. 4 Is the swing guide closed detection switch 2 pressed correctly? No Correct mechanical operation. Yes Replace the finisher controller PCB. Finisher controller PCB 7-34 COPYRIGHT © 2000 CANON INC. Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 14. E535 (faulty swing motor; detail code 04) Step Checks Yes/No Swing motor clock sensor (PI20) 1 Check the swing motor clock sensor. Is the sensor normal? No Replace the sensor. Finisher controller PCB 2 Does the voltage of the swing motor between J11-6 and -7 on the finisher controller PCB reach 24 V at a specific rotation timing? No Replace the finisher controller PCB. Yes Check the wiring from the motor to the finisher controller PCB. If normal, replace the motor. Action Cause Action 15. E540 (faulty tray lift motor; detail code 01) Step Checks Yes/No Tray home position sensor (PI8) 1 Check the tray home position sensor. Is it normal? No Replace the sensor. Tray lift mechanism 2 Check the tray lift mechanism. Is the mechanism normal? No Correct the mechanism. Finisher controller PCB 3 Is the tray lift motor supplied with 24 VDC by the finisher controller PCB as soon as the tray is driven? No Replace the finisher controller PCB. Wiring 4 Check the wiring from the finisher controller PCB to the tray lift motor. Is the wiring normal? No Correct the wiring. Yes Replace the tray lift motor. Cause Tray lift motor (M5) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-35 CHAPTER 7 TROUBLESHOOTING 16. E540 (faulty tray lift motor; detail code 02) Cause Step Checks Yes/No Action Tray position 1 Is the tray at the tray upper limit switch? Yes Lower the tray. Tray upper limit switch (MS5) 2 Check the tray upper limit switch. Is the switch normal? No Replace the switch. Wiring 3 Check the wiring from the finisher controller PCB to the tray upper limit switch. Is the wiring normal? No Correct the wiring. Yes Replace the finisher controller PCB. Finisher controller PCB 17. E540 (faulty tray motor; detail code 03) Cause Step Checks Yes/No ___ 1 Does the tray move up/down? No Go to step 2. Yes Go to step 4. Is the motor supplied with power by the finisher controller PCB as soon as the tray moves up/down? Yes Go to step 3. No Replace the finisher controller PCB. Is there a fault in the tray lift mechanism? Yes Correct the tray lift mechanism. No Replace the tray lift motor. No Replace the sensor PCB. Yes Replace the finisher controller PCB. 2 Finisher controller PCB Tray lift mechanism 3 Tray lift motor (M5) Tray lift motor clock sensor 1/2 (PI9/19) 4 Finisher controller PCB 7-36 COPYRIGHT © 2000 CANON INC. Is the tray lift motor clock sensor 1/2 normal? Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 18. E584 (faulty second feed motor; detail code 01) Cause Step Checks Yes/No Second feed motor (M8) 1 Does the second feed motor in reverse at a specific timing? No Replace the second feed motor or the finisher controller PCB. Shutter mechanism 2 Are the shutter and the shutter upper/lower bar engaged correctly? No Engage them correctly. 3 Turn the feed roller 2 in reverse by hand. Does the shutter upper/lower bar move up/down? No Correct mechanism from the shutter upper/ lower bar to the gear of the feed roller 2. 4 Is the shutter open detection sensor normal? No Replace the sensor. Yes Replace the finisher controller PCB. Shutter open detection sensor (PI5) Finisher controller PCB Action 19. E584 (faulty second feed motor; detail code 02) Cause Step Second feed motor (M8) 1 Does the second feed motor rotate in reverse at a specific timing? No Replace the second feed motor or the finisher controller PCB. Shutter mechanism 2 Are the shutter and the shutter upper/lower bar engaged correctly? No Engage them correctly. 3 Turn the feed roller 2 in reverse by hand. Does the shutter upper/lower bar move up/down? No Correct the mechanism from the shutter upper/lower bar to the gear of the feed roller 2. 4 Is the shutter closed detection switch normal? No Replace the switch. Yes Replace the finisher controller PCB. Shutter closed detection switch (MS4) Finisher controller PCB COPYRIGHT © 2000 CANON INC. Checks Yes/No Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-37 CHAPTER 7 TROUBLESHOOTING 20. E584 (faulty second feed motor; detail code 03) Cause Safety range switch (MS3) Shutter closed detection switch (MS4) Step Checks Yes/No 1 Check the safety range switch. Is the switch normal? No Replace the switch. 2 Is the safety range detection switch passed correctly? No Correct mechanical operation. 3 Check the shutter closed detection switch. Is the switch normal? No Replace the switch. 4 Is the shutter closed detection switch pressed correctly? No Correct the mechanism. Yes Replace the finisher controller PCB. Finisher controller PCB 7-38 COPYRIGHT © 2000 CANON INC. Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING B. 1. Saddle Stitcher Unit E5F0 (faulty paper positioning plate; detail code 01/02) Action Step Checks Yes/No Paper positioning plate home position sensor (PI7S) 1 Check the paper positioning plate home position sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 2 Do the paper positioning plates operate at a specific timing? Yes Replace the saddle stitcher controller PCB. No Check the positioning plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. Yes End. No Replace the saddle stitcher controller PCB. Cause Paper positioning plate motor (M4S) 3 Saddle stitcher controller PCB 2. Replace the paper positioning plate motor. Is the problem corrected? E5F1 (faulty paper folding motor; detail code 01/02) Cause Step Checks Action Yes/No Paper folding motor clock sensor (PI4S) 1 Check the paper folding motor clock sensor. Is the sensor normal? No Replace the sensor. Paper folding home position sensor (PI21S) 2 Check the paper folding home position sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 3 Does the paper folding motor operate at a specific timing? Yes Replace the saddle stitcher controller PCB. No Check the paper folding roller drive mechanism. If a fault is found, correct it. Otherwise, go to step 4. Yes End. No Replace the saddle stitcher controller PCB. Paper folding motor (M2S) 4 Saddle stitcher controller PCB COPYRIGHT © 2000 CANON INC. Replace the paper folding motor. Is the problem corrected? FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-39 CHAPTER 7 TROUBLESHOOTING 3. E5F2 (faulty guide motor; detail code 01/02) Cause Step Checks Action Yes/No Guide home position sensor (PI13S) 1 Check the guide home position sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 2 Does the guide motor operate at a specific timing? Yes Replace the saddle stitcher controller PCB. No Check the guide plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. Yes End. No Replace the saddle stitcher controller PCB. Guide motor (M3S) 3 Replace the guide motor. Is the problem corrected? Saddle stitcher controller PCB 4. E5F3 (faulty alignment motor; detail code 01/02) Cause Step Checks Yes/No Action Alignment plate home position sensor (PI5S) 1 Check the alignment plate home position sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 2 Does the alignment motor operate at a specific timing? Yes Replace the saddle stitcher controller PCB. No Check the alignment plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. Yes End. No Replace the saddle stitcher controller PCB. Alignment motor (M5S) 3 Saddle stitcher controller PCB 7-40 COPYRIGHT © 2000 CANON INC. Replace the alignment motor. Is the problem corrected? FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 5. E5F4/E5F5 (faulty stitcher; detail code 01/02) Cause Step Checks Yes/No Action Stitcher (installation) 1 Are the front and rear stitchers and bases installed correctly? No Install them correctly. Stitching home position switch (MS7S/MS5S) 2 Is the stitching home position switch of the front and the rear stitchers normal? No Replace the front or rear stitcher. Saddle stitcher controller PCB 3 Do the front and the rear stitchers operate at a specific timing? Yes Check the wiring between the stitcher and the saddle stitcher controller PCB. If normal, replace the controller PCB. No Replace the front or the rear stitcher. Stitcher motor (M7S/ M6S) 6. E5F6 (faulty paper pushing plate motor; detail code 01/02) Step Checks Yes/No Paper pushing plate home position sensor (PI14S) 1 Check the paper pushing plate home position sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 2 Does the paper pushing plate motor operate at a specific timing? Yes Replace the saddle stitcher controller PCB No Check the paper pushing plate drive mechanisms. If a fault is found, correct it. Otherwise, go to step 3. Replace the paper pushing plate motor. Is the problem corrected? Yes End. No Replace the saddle stitcher controller PCB. Cause Paper pushing plate motor (M8S) 3 Saddle stitcher controller PCB COPYRIGHT © 2000 CANON INC. Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-41 CHAPTER 7 TROUBLESHOOTING 7. E5F6 (faulty paper pushing plate motor; detail code 03) Action Step Checks Yes/No Paper pushing top position sensor (PI15S) 1 Check the paper pushing plate top position sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 2 Does the paper pushing plate motor operate at a specific timing? Yes Replace the saddle stitcher controller PCB. No Check the paper pushing plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. Yes End. No Replace the saddle stitcher controller PCB. Cause Paper pushing plate motor (M8S) 3 Saddle stitcher controller PCB 8. Replace the paper pushing plate motor. Is the problem corrected? E5F6 (faulty paper pushing plate motor; detail code 04) Step Checks Yes/No Paper pushing plate motor clock sensor (PI1S) 1 Check the paper pushing plate motor clock sensor. Is the sensor normal? No Replace the sensor. Saddle stitcher controller PCB 2 Does the paper pushing plate motor operate at a specific timing? Yes Replace the saddle stitcher controller PCB. No Check the paper pushing plate drive mechanism. If a fault is found, correct it. Otherwise, go to step 3. Yes End. No Replace the saddle stitcher controller PCB. Cause Paper pushing plate motor (M8S) 3 Saddle stitcher controller PCB 7-42 COPYRIGHT © 2000 CANON INC. Replace the paper pushing plate motor. Is the problem corrected? Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 9. E5F8 (disconnected sensor connector; detail code 01) Cause Step Checks Yes/No Action Guide home position sensor (PI13S; disconnected) 1 Are the connectors of the guide home position sensor and the saddle stitcher controller PCB connected correctly? No Connect the connectors. Wiring 2 Is the wiring between the sensor and the saddle stitcher broken? Yes Correct the wiring. Power supply 3 Is 5 VDC present at J9-7 on the saddle stitcher controller PCB? No Replace the saddle stitcher controller PCB. Ground 4 Is J9-8 on the saddle stitcher controller PCB grounded correctly? No 10. E5F8 (disconnected sensor connector; detail code 02) Step Checks Yes/No Paper pushing plate home position sensor (PI14S; disconnected) 1 Are the connectors of the paper pushing plate home position sensor and the saddle stitcher controller PCB connected correctly? No Connect the connectors. Wiring 2 Is the wiring between the sensor and the saddle stitcher broken? Yes Correct the wiring. Power supply 3 Is 5 VDC present at J9-10 on the saddle stitcher controller PCB? No Replace the saddle stitcher controller PCB. Ground 4 Is J9-11 on the saddle stitcher controller PCB grounded correctly? No Cause COPYRIGHT © 2000 CANON INC. Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-43 CHAPTER 7 TROUBLESHOOTING 11. E5F8 (disconnected sensor connector; detail code 03) Cause Step Checks Yes/No Action Paper pushing plate home position top position sensor (PI15S; disconnected) 1 Are the connectors of the paper pushing plate top position sensor and the saddle stitcher controller PCB connected correctly? No Connect the connectors. Wiring 2 Is the wiring between the sensor and the saddle stitcher broken? Yes Correct the wiring. Power supply 3 Is 5 VDC present at J9-13 on the saddle stitcher controller PCB? No Replace the saddle stitcher controller PCB. Ground 4 Is J9-14 on the saddle stitcher controller PCB grounded correctly? No 12. E5F9 (faulty microswitch; detail code 01) Cause Step Checks Yes/No Action Switch actuator 1 Check the switch actuator of the inlet door. Do the switch and the sensor operate correctly? No Correct the mechanism. Inlet door switch (MS1S) 2 Check the inlet door switch. Is the switch normal? No Replace the switch. Inlet cover sensor (PI9S) 3 Measure the voltage at J10-8 on the saddle stitcher controller PCB with the inlet cover open. Is it 5 V? Yes The sensor is faulty. Replace the sensor. Power supply, wiring 4 Measure the voltage between J19-1 (+) and J19-2 (−) on the finisher controller PCB. Is it 24 V? No Replace the finisher controller PCB. Yes Check the wiring between J19 on the finisher controller PCB and J1 on the saddle stitcher controller PCB. If a fault is found, correct it. Otherwise, replace the saddle stitcher controller PCB. 7-44 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING 13. E5F9 (faulty microswitch; detail code 02) Cause Step Checks Yes/No Action Switch actuator 1 Check the switch actuator of the front door. Do the switch and the sensor operate correctly? No Correct the mechanism. Front door switch (MS2S) 2 Check the front door switch. Is the switch normal? No Replace the switch. Front door open/closed sensor (PI12S) 3 Measure the voltage at J11-12 on the saddle stitcher controller PCB with the front door open. Is it 5 V? Yes The sensor is faulty. Replace the sensor. No Replace the saddle stitcher controller PCB. 14. E5F9 (faulty microswitch; detail code 03) Step Checks Yes/No Switch actuator 1 Check the delivery door switch actuator. Do the switch and the sensor operate correctly? No Correct the mechanism. Delivery switch (MS3S) 2 Check the delivery door switch. Is the switch normal? No Replace the switch. Delivery cover sensor (PI3S) 3 Measure the voltage at J11-9 on the saddle stitcher controller PCB with the delivery door open. Is it 5 V? Yes The sensor is faulty. Replace the sensor. No Replace the saddle stitcher controller PCB. Cause COPYRIGHT © 2000 CANON INC. Action FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-45 CHAPTER 7 TROUBLESHOOTING C. 1. Puncher Unit (option) E590 (faulty punch motor; detail code 01/02) Action Step Checks Yes/No Punch motor clock sensor (PI2P) 1 Check the punch motor clock sensor. Is the sensor normal? No Replace the sensor. Punch home position sensor (PI3P) 2 Check the punch home position sensor. Is the sensor normal? No Replace the sensor. Wiring 3 Is the wiring between the punch home position sensor and the finisher controller PCB normal? No Correct the wiring. Punch mechanism 4 Is there any trouble with the punch mechanism? Yes Correct the punch mechanism. No Replace the punch motor. No Replace the finisher controller PCB. Yes End. Cause Punch motor (M1P) Punch driver PCB 2. 5 Replace the punch driver PCB. Is the problem corrected? E593 (faulty horizontal registration motor; detail code 01/02) Cause Step Checks Yes/No Action Horizontal registration home position sensor (PI1P) 1 Check the horizontal registration home position sensor. Is the sensor normal? No Replace the sensor. Wiring 2 Is the wiring between the horizontal registration home position sensor and the finisher controller PCB normal? No Correct the wiring. Horizontal registration mechanism 3 Is there any problem with the horizontal registration mechanism? Yes Correct the horizontal registration mechanism. No Replace the horizontal registration motor. No Replace the finisher controller PCB. Yes End. Horizontal registration motor (M2P) Punch driver PCB 7-46 4 COPYRIGHT © 2000 CANON INC. Replace the punch driver PCB. Is the problem corrected? FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING IV. SELF-DIAGNOSIS The CPU (Q1) on the machine’s finisher controller PCB or on the saddle stitcher controller PCB is equipped with a self diagnosis function. This function runs a check at programmed times and sends an error code and a detail code to the host machine upon detection of a fault. You can check the code on the host machine control panel and detail code using the host machine service mode. A. Finisher Unit Error code Detail code E500 · Data communication error · Communications between the host machine and the finisher unit is disrupted. This error is detected by the host machine. E503 02 · Communication error · Communications with the saddle stitcher unit is disrupted. E504 01 · Height sensor (PS1) · Communications is not possible between the height sensor and the finisher controller PCB. Or, there is a fault in communication data. E505 Error type 02 · Communications between the sensor and the finisher controller is not possible for a specific period of time. 03 · The sensor is identified as being disconnected at power-ON. 04 · Sensor adjustment using a DIP switch has a fault. 01 · Back-up RAM 02 E512 01 02 E530 Description 01 02 · There is a fault in the checksum value of the finisher controller PCB at power-ON. · There is a fault in the checksum value of the punch driver PCB at power-ON. · Delivery motor (M2) · Delivery motor clock sensor (PI10) · A specific number of clock pulses have not been obtained from the delivery motor clock sensor at the beginning of operation. · Clock pulses in numbers equivalent to a feed length of 200 mm are not obtained while paper is being fed. · Alignment motor (M3) · Alignment plate home position sensor (PI6) COPYRIGHT © 2000 CANON INC. · The alignment plate does not leave the alignment home position sensor even after the alignment motor has operated for 2 sec. · The alignment plate does not return to the alignment plate home position sensor even after the alignment motor has operated for 2 sec. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-47 CHAPTER 7 TROUBLESHOOTING Error code Detail code E531 01 Error type Description · Staple motor (M6) · Staple home position detection switch (MS7) · The stapler does not leave the stapling home position even after the stapler motor has operated for 0.5 sec. · Stapler shift motor (M4) · Stapler shift home position sensor (PI7) · The stapler shift home position sensor does not turn OFF even after the stapler shift motor has operated for 4 sec. 01 · Swing motor (M7) · Swing guide closed detection switch 2 (MS6) · The swing guide closed detection switch does not turn ON even after the swing motor has rotated counterclockwise for 1 sec. 02 · Swing motor (M7) · Swing guide open detecting sensor (PI18) · The swing guide open detection sensor does not turn ON even after the swing motor has rotated clockwise for 1 sec. 03 · Safety range switch (MS3) · Swing guide closed detection switch 2 (MS6) · The swing guide closed detection switch is OFF when the tray 1/2 is at the safety range switch OFF position. 04 · Swing motor (M7) · Swing motor clock sensor (PI20) · The clock pulse is discontinued for 200 ms during swing operation. 01 · Tray lift motor (M5) · Tray lift motor clock sensor 1/2 (PI9/PI19) · Tray home position sensor (PI8) · The movement does not end within 15 sec after the tray lift motor is driven. · The tray home position cannot be detected after the tray lift motor has been driven for 15 sec. 02 · Tray upper limit detection switch (MS5) · The tray upper limit detection switch is ON while the tray is moving up. 03 · Tray lift motor (M5) · Tray lift motor clock sensor 1/2 (PI9/PI19) · Clock pulses from the clock sensor 1/2 are not obtained for 200 ms after the tray lift motor has been driven. 01 · Second feed motor (M8) · Shutter closed detection switch (MS4) · The shutter closed detection switch does not turn ON after the second feed motor has rotated counterclockwise for 1 sec or more. 02 · Second feed motor (M8) · Shutter open sensor (PI5) · The shutter open sensor does not turn ON after the second feed motor has rotated counterclockwise for 1 sec or more. 03 · Safety range detection switch (MS3) · Shutter closed detection switch (MS4) · The shutter closed detection switch is OFF when the tray 1/2 is at the safety range switch OFF position during operation of the tray lift motor. 02 E532 01 02 E535 E540 E584 7-48 COPYRIGHT © 2000 CANON INC. · The stapler does not return to the stapling home position even after the stapler motor has operated for 0.5 sec. · The stapler shift home position cannot be detected even after the stapler shift motor has operated for 4 sec. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING B. Saddle Stitcher Unit Error code Detail code E5F0 01 E5F2 · The paper positioning plate home position sensor does not turn ON even after the paper positioning plate motor has been driven for 1.33 sec or more. 01 · Paper folding motor (M2S) · Paper folding motor clock sensor (PI4S) · The number of detecting pulses from the paper folding motor clock sensor drops below a specific value. 02 · Paper folding motor (M2S) · Paper folding home position sensor (PI21S) · The state of the paper folding home position sensor does not change even after the paper folding motor has driven for 3 sec. 01 · Guide motor (M3S) · Guide home position sensor (PI13S) · The guide home position sensor does not turn ON even after the guide motor has been driven for 0.455 sec or more. 02 E5F3 01 01 02 E5F5 01 02 E5F6 01 02 · The paper positioning plate home position sensor does not turn OFF even after the paper positioning plate motor has been driven for 1 sec or more. · The guide home position sensor does not turn OFF even after the guide motor has been driven for 1 sec or more. · Alignment motor (M5S) · Alignment plate home position sensor (PI5S) 02 E5F4 Description · Paper positioning plate motor (M4S) · Paper positioning plate home position sensor (PI7S) 02 E5F1 Error type · The alignment plate home position sensor does not turn ON even when the alignment motor has been driven for 0.5 sec or more. (During initial operation, the motor is driven for 1.67 sec.) · The alignment plate home position sensor does not turn OFF even when the alignment motor has been driven for 1 sec or more. · Stitcher motor (rear, M6S) · Stitching home position sensor (rear, MS5S) · The stitching home position sensor does not turn OFF even when the stitcher motor (rear) has been rotated clockwise for 0.5 sec or more. · Stitcher motor (front, M7S) · Stitching home position sensor (front, MS7S) · The stitching home position sensor does not turn OFF even when the stitcher motor (front) has been rotated clockwise for 0.5 sec or more. · Paper pushing plate motor (M8S) · Paper pushing plate home position sensor (PI14S) · The paper pushing plate home position sensor does not turn ON even when the paper pushing plate motor has been driven for 0.3 sec or more. COPYRIGHT © 2000 CANON INC. · The stitching home position sensor does not turn ON even when the stitcher motor (rear) has been rotated counterclockwise for 0.5 sec or more. · The stitching home position sensor does not turn ON even when the stitcher motor (front) has been rotated counterclockwise for 0.5 sec or more. · The paper pushing plate home position sensor does not turn OFF even when the paper pushing plate motor has been driven for 80 msec or more. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-49 CHAPTER 7 TROUBLESHOOTING Error code Detail code E5F6 E5F8 E5F9 7-50 Error type Description 03 · Paper pushing plate motor (M8S) · Paper pushing plate top position sensor (PI15S) · The paper pushing plate top position sensor does not turn OFF even after the paper pushing plate motor has been driven for 80 msec or more. 04 · Paper pushing plate motor (M8S) · Paper pushing plate motor clock sensor (PI1S) · The number of clock pulses for the paper pushing plate motor clock sensor drops below a specific value. 05 · Paper pushing plate motor (M8S) · Paper pushing plate top position sensor (PI15S) · The paper pushing plate top position sensor does not turn ON when the paper pushing plate motor has been driven for 0.3 sec or more. 01 · Guide home position sensor (PI13S) connector · The connector of the guide home position sensor is identified as being disconnected. 02 · Paper pushing plate home position sensor (PI14S) connector · The connector of the paper pushing plate home position sensor is identified as being disconnected. 03 · Paper pushing plate top position sensor (PI15S) connector · The connector of the paper pushing plate top position sensor is identified as being disconnected. 01 · Inlet door switch (MS1S) · Front door switch (MS2S) · Delivery door switch (MS3S) · After any of the following three photointerrupters used for the covers has found that its respective door is closed, the inlet door switch is identified as being open as soon as copying status or 1 sec or more after the start of the host machine initial rotation. · Inlet cover sensor (PI9S) · Front door open/closed sensor (PI2S) · Delivery cover sensor (PI3S) (The front door switch (MS2S) or the delivery door switch (MS3S) may be also open.) 02 · Front door switch (MS2S) · Delivery door switch (MS3S) · After any of the following three photointerrupters used for the covers has found that its respective door is closed, the front door switch is identified as being open as soon as copying status or 1 sec or more after the start of the host machine initial rotation. · Inlet cover sensor (PI9S) · Front door open/closed sensor (PI2S) · Delivery cover sensor (PI3S) (The delivery door switch (MS3S) may be also open.) 03 · Delivery door switch (MS3S) · After any of the following three photointerrupters used for the covers has found that its respective door is closed, the delivery door switch is identified as being open as soon as copying status or 1 sec or more after the start of the host machine initial rotation. · Inlet cover sensor (PI9S) · Front door open/closed sensor (PI2S) · Delivery cover sensor (PI3S) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING C. Puncher Unit (option) Error code Detail code E590 01 02 Error type · Punch motor (M1P) · Punch motor clock sensor (PI2P) · Punch home position sensor (PI3P) Description · The punch motor clock sensor cannot detect the clock pulse within 100 ms. · The puncher does not leave the punch home position sensor even after the punch motor has operated for 200 ms. · The puncher does not return to the punch home position sensor even after the punch motor has operated for 200 ms. 03 E593 01 02 · The target number of clock pulses cannot be obtained from the punch motor clock sensor at start of operation. · Horizontal registration motor (M2P) · Horizontal registration home position sensor (PI1P) COPYRIGHT © 2000 CANON INC. · The puncher does not leave the horizontal registration home position even after the horizontal registration motor has operated for 4 sec. · The puncher does not return to the horizontal registration home position even after the horizontal registration motor has operated for 4 sec. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-51 CHAPTER 7 TROUBLESHOOTING D. 1. Alarms Finisher unit alarms Condition Error Detection timing Machine operation Resetting Staple jam · Alignment of staples cannot be performed properly. · During staple alignment. · Normal operation can be continued. However, whether or not normal operation is continued depends on the instruction from the host machine. · Check the staple cartridge, and align the staples again. No stapler · The stapler is not attached. · Monitored at all times. · Operation of staple motor (M6) and stapler move motor (M4) is prohibited. · Attach the stapler. No staples · The staple cartridge has run out of staples. · Monitored at all times. · Normal operation can be continued. However, whether or not normal operation is continued depends on the instruction from the host machine. · Replace the staple cartridge. Or, load it correctly. 2. a. Saddle stitcher unit alarms Stack exceeded alarm Error Condition Detection timing Machine operation Resetting Stack exceeded · The stack of sheets on the output tray exceeds the maximum number of sheets that can be stacked. · When output of the sheet that cause an excess is output on the output tray. · Normal operation is continued. · Remove the stack of sheets from the tray. Stitching capacity error · The number of sheets in the holding area has exceeded 15. · When the sheet that causes an excess is output to the holding area. · Stitching is prohibited. · Remove the sheets from the holding area. 7-52 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING b. Stitcher Alarm Error Condition Detection timing Stitching capacity error · The number of sheets in the holding area has exceeded 15. · When the sheet that causes an excess is output to the holding area. · Stitching is prohibited. · Remove the sheets from the holding area. Mixed paper sizes · Sheets of different sizes are output in the holding area. · When the sheet that causes the fault is output to the holding area. · Stitching is prohibited. · Alignment is prohibited. · Remove the sheets from the holding area. Staple shortage · Staples have been pulled out of the stitcher unit. · The number of staples is inadequate. · When a shortage of staples is detected except during stitching operation. · Stitching is prohibited. · The staple shortage is communicated to the host machine. · Load a new staple cartridge. 3. Machine operation Resetting Puncher unit (option) alarms Error Condition Detection timing Machine operation Resetting Punch scrap full · Punch scrap has reached the allowable value inside the punch scrap container. · During punching. · Normal operation is continued. · Remove the punch scrap from the holding area. Punch scrap error · Copies are stacked with the punch scrap exceeding the allowable value inside the punch scrap container. Or, the punch scrap container is not loaded. · During punching. Or, when the punch front cover is closed. · Stacking operations including punching are prohibited. · Remove the punch scrap from the holding area. · Load the punch scrap container. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-53 CHAPTER 7 TROUBLESHOOTING E. A. Host Machine I/O Notations Finisher Unit Address bit IO-P01 bit0 − − − (output) bit1 − − − bit2 Second feed motor phase A output − J16-6 bit3 Second feed motor phase B output − J16-5 bit4 Staple shift motor phase B output − J8-2 bit5 Staple shift motor phase A output − J8-1 bit6 Alignment motor phase B output − J9B-9 bit7 Alignment motor phase A output − J9B-10 − − Description bit8-15 − Signal Connector Remarks IO-P02 bit0 Tray lift motor PWM − − (output) bit1 Delivery motor PWM − − bit2 Swing motor PWM − − bit3 Punch motor PWM − − bit4 Horizontal registration motor phase B output − J1A-10 bit5 Horizontal registration motor phase A output − J1A-11 bit6 Tray lift motor down drive output − − H: down bit7 Tray lift motor up drive output − − H: up bit8-15 − − − IO-P03 bit0 − − − (output) bit1 LED2 ON Signal (output) − − bit2 − − − bit3 Height sensor (input) − − bit4 LED1 ON Signal (output) − − bit5 Height sensor external clock (input) − − bit6 − − − bit7 − − − bit8-15 − − − 7-54 COPYRIGHT © 2000 CANON INC. L: on H: on FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING Address bit IO-P04 bit0 Scrap full detection signal DFULL J1B-9 (input) bit1 24V output discontinue detection signal − − bit2 SIDE REGISTRATION DETECT Signal 1 SREG1 J7-11 bit3 SIDE REGISTRATION DETECT Signal 2 SREG2 J7-10 bit4 SIDE REGISTRATION DETECT Signal 3 SREG3 J7-9 bit5 SIDE REGISTRATION DETECT Signal 4 SREG4 J7-8 bit6 PAPER END DETECT Signal PAEND J7-7 bit7 Punch LED ON Signal (output) − − − − Description bit8-15 − Signal Connector IO-P05 bit0 Inlet feed motor phase A output − J17-1 (output) bit1 Inlet feed motor phase B output − J17-2 bit2 − − − bit3 − − − bit4 − − − bit5 − − − bit6 − − − bit7 − − − bit8-15 − − − IO-P06 bit0 STAPLE TRAY PAPER DETCT Signal STPTY J9A-3 bit1 PUNCH MOTOR CLOCK DETECT Signal − − bit2 First feed motor phase A output − J10-6 bit3 First feed motor phase B output − J10-5 bit4 Second feed motor clock input − − bit5 Inlet feed motor clock input − − bit6 First feed motor clock input − − bit7 DELIVERY MOTOR CLOCK DETECT Signal DELCLK J9A-8 − − (input) bit8-15 − COPYRIGHT © 2000 CANON INC. Remarks L: paper present FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-55 CHAPTER 7 TROUBLESHOOTING Address bit Description IO-P07 bit0 − − − (input) bit1 − − − bit2 − − − bit3 − − − bit4 − − − bit5 Tray lift motor clock detection signal 1 SFCLK1 − bit6 Tray lift motor clock detection signal 2 SFCLK2 J14-12 bit7 Swing motor clock detection signal SWGCLK J14-9 − − bit8-15 − Signal Connector IO-P08 bit0 Stacker area EEPROM CLK − J9B-4 (output) bit1 Stacker area EEPROM Data Out − − bit2 Stacker area EEPROM CS − − bit3 *LWR (I/O) − − bit4 *HWR (I/O) − − bit5 *RD (I/O) − − bit6 *AS (I/O) − − bit7 Stacker area EEPROM Data In (input) − − − − bit8-15 − IO-P09 Remarks bit0 Buffer path inlet paper detection signal BUFENTR J24-3 L: paper present bit1 DELIVERY PAPER DETECT Signal PDEL J11-2 H: paper present bit2 BUFFER PATH PAPER DETECT Signal BUFPASS J24-6 L: paper present bit3 INLET PAPER DETECT Signal PENT J17-9 L: paper present bit4 STAPLE DRIVE HP DETECT Signal STPDRHP J8-8 H: HP bit5 − − − bit6 − − − bit7 − − − bit8-15 − − − IO-P10 bit0-15 − − − IO-P11 bit0-15 − − − (input) 7-56 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING Address bit IO-P12 bit0 STAPLER CONNECT DETECT Signal STPCON J8-7 L: connected bit1 Staple cartridge detection signal CRTSET J8-9 L: cartridge present bit2 Staple READY − − bit3 HOOK EMPTY DETECT Signal HOOKEMP J8-10 bit4 − − − bit5 TRAY 1 PAPER DETECTION Signal FSTTRAY J14-3 L: paper present bit6 TRAY 2 PAPER DETECTION Signal SNDTRAY J14-6 L: paper present bit7 − − − bit8-15 − − − IO-P13 bit0-15 − − − IO-P14 (input) Description Signal Connector Remarks L: staple present bit0 Puncher unit connection detection signal − − bit1 PUNCH HOME POSITION DETECT Signal PUNCHHP J1B-3 H: HP bit2 SIDE REGISTRATION HOME POSITION DETECT Signal SRECHP J1A-2 L: HP bit3 FRONT DOOR OPEN DETECT SWITCH Signal FDROPN J5-4 L: closed bit4 UPPER DOOR OPEN DETECT SWITCH Signal LDROPN J5-2 L: closed bit5 − − − bit6 − − − bit7 − − − bit8-15 − − − (input) IO-P15 bit0 PUSH SW3 − (input) bit1 PUSH SW2 − bit2 Puncher unit EEPROM Data In − bit3 STAPLE shift HP DETECT Signal STPHP J12A-9 L: HP bit4 ALIGNMENT PLATE HP DETECT Signal JOGHP J9A-6 L: HP bit5 TRAY HOME POSITION DETECT Signal TRYHP J12A-6 H: HP bit6 SHUTTER OPEN DETECT Signal STOPN J12B-6 H: open bit7 SWING GUIDE OPEN DETECT Signal SWGOPN J11-10 L: open − − − bit8-15 − COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-57 CHAPTER 7 TROUBLESHOOTING Address bit IO-P16 bit0 DIP SW3 bit1 − − L: ON (input) bit1 DIP SW3 bit2 − − L: ON bit2 DIP SW3 bit3 − − L: ON bit3 DIP SW3 bit4 − − L: ON bit4 DIP SW3 bit5 − − L: ON bit5 DIP SW3 bit6 − − L: ON bit6 DIP SW3 bit7 − − L: ON bit7 DIP SW3 bit8 − − L: ON − − Description bit8-15 − Signal Connector Remarks IO-P17 bit0 JOINT DETECT Signal JOINT J12A-3 H: connected (input) bit1 DOOR OPEN DETECT Signal DROPN J12B-3 H: closed bit2 Saddle unit connection detection signal − − bit3 TRAY UPPER LIMIT DETECTING SWITCH Signal TRYLIM J5-8 H: upper limit bit4 TRAY SAFETY SWITCH Signal TRAYSAF J5-6 L: safe bit5 DOOR SWITCH Signal DRSW J5-3 L: closed bit6 Shutter closed detection switch signal SHUTCLD J7-3 H: closed bit7 SWING GUIDE CLOSED DETECTION SWITCH Signal SWGGCLD J5-12 bit8-15 − − − L: closed IO-P18 bit0 Swing motor CW drive output − J11-6 H: CW (output) bit1 Swing motor CCW drive output − J11-7 H: CCW bit2 Punch motor CCW drive output − J2-2 L: CCW bit3 Punch motor CW drive output − J2-1 L: CW bit4 Delivery motor CCW drive output − J11-5 H: CCW bit5 Delivery motor CW drive output − J11-4 H: CW bit6 Staple motor CCW drive output − J8-13 L: CCW bit7 Staple motor CW drive output − J8-14 L: CW − − bit8-15 − IO-P19 bit0 Stepping motor OFF − − H: OFF (output) bit1 Punch horizontal registration motor current change − − L: driven bit2 Inlet feed motor current change 2 − − L: driven bit3 Inlet feed motor current change 1 − − L: driven bit4 Second feed motor current change 2 − − L: driven bit5 Second feed motor current change 1 − − L: driven bit6 First feed motor current change 2 − − L: driven bit7 First feed motor current change 1 − − L: driven − − bit8-15 − 7-58 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING Description Signal Connector Remarks Address bit IO-P20 bit0 Puncher unit EEPROM Data Out − − (output) bit1 Puncher unit EEPROM CS − − bit2 Puncher unit EEPROM CLK − − bit3 − − − bit4 − − − bit5 Height sensor ON/OFF − − bit6 Staple shift motor current change − − L: driven bit7 Alignment motor current change − − L: driven − − − bit8-15 − IO-P21 bit0 BELT ESCAPE SOLENOID DRIVE Signal BESCPSL BESCPSL H: ON bit1 BUFFER OUTLET SOLENOID DRIVE Signal EXITSL EXITSL bit2 − − − bit3 BUFFER INLET SOLENOID DRIVE Signal ENTSL ENTSL H: ON bit4 FLAPPER SOLENOID DRIVE Signal FLPSL FLPSL H: ON bit5 PADDLE SOLENOID DRIVE Signal PDLSL PDLSL H: ON bit6 Solenoid timer output − − bit7 ESCAPE SOLENOID DRIVE Signal ESCPSL ESCPSL bit8-15 − − − IO-P22 bit0-15 − − − (output) AD-P01 − DUST FULL DETECT Signal DFULL DFULL − 24V output discontinue detection signal − − − SIDE REGISTRATION DETECT Signal 1 SREG1 SREG1 − SIDE REGISTRATION DETECT Signal 2 SREG2 SREG2 − SIDE REGISTRATION DETECT Signal 3 SREG3 SREG3 − SIDE REGISTRATION DETECT Signal 4 SREG4 SREG4 − PAPER END DETECT Signal PAEND PAEND − Punch LED ON Signal (output) − − H: ON H: ON (analog port) AD-P02 (analog port) AD-P03 (analog port) AD-P04 (analog port) AD-P05 (analog port) AD-P06 (analog port) AD-P07 (analog port) DA-P01 (analog port) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-59 CHAPTER 7 TROUBLESHOOTING B. Saddle Stitcher Unit Address bit IO-P23 bit0 Stitcher motor (rear) CW drive signal − J8-13/14 L: CW bit1 Stitcher motor (rear) CCW drive signal − J8-11/12 L: CCW bit2 Stitcher motor (front) CW drive signal − J8-6/7 L: CW bit3 Stitcher motor (front) CCW drive signal − J8-4/5 L: CCW bit4 Paper folding motor CW drive signal − J4-7 L: CW bit5 Paper folding motor CCW drive signal − J4-8 L: CCW bit6 FLAPPER DRIVE Signal 1 FLPSL1 J15-2 H: ON bit7 FLAPPER DRIVE Signal 2 FLPSL2 J15-4 H: ON bit8-15 − − − (output) Description Signal Connector IO-P24 bit0 − − − (output) bit1 − − − bit2 − − − bit3 − − − bit4 − − − bit5 Feed plate contact solenoid drive signal RLNIPSL J15-6 bit6 Solenoid timer output − − bit7 Paper positioning plate motor current change − − − − − bit8-15 − IO-P25 H: ON L: driven bit0 24V output discontinue detection signal − bit1 LUNGE TOP POSITION DETECT Signal LUNGETOP J9-15 L: top position bit2 DELIVERY DETECT Signal DELV J9-3 L: paper present bit3 − − − bit4 − − − bit5 − − − bit6 − − − bit7 − − − bit8-15 − − − (input) 7-60 Remarks COPYRIGHT © 2000 CANON INC. H: down FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING Address bit Description Signal IO-P26 bit0 FOLD MOTOR CLOCK DETECTION Signal FLDCLK bit1 LUNGE MOTOR CLOCK Signal LUNGECLK J11-14 bit2 LUNGE HP DETECT Signal LUNGEHP J9-12 H: HP bit3 ALIGNMENT PLATE HP DETECT Signal JOGHP J11-3 L: HP bit4 − − − bit5 − − − bit6 − − − bit7 − − − bit8-15 − − − (input) IO-P27 Remarks J11-5 bit0 PAPER POSITION PLATE HP DETECT Signal PAPPOS J6-6 L: HP bit1 Stitcher IN detection signal − J13-3 L: in bit2 PUSH SW2 ON/OFF − − bit3 VERTICAL PATH PAPER DETECT Signal VPJM J13-6 H: paper present bit4 CRESCENT ROLLER PHASE DETECT Signal FDRLHP J9-6 L: HP bit5 PAPER GUIDE HOME POSITION DETECT Signal GIDHP J9-9 L: HP bit6 − − − bit7 − − − bit8-15 − − − (input) IO-P28 Connector bit0 Paper positioning plate motor phase A output − J7-10 bit1 Paper positioning plate motor phase B output − J7-9 bit2 Paper pushing plate motor PWM − − bit3 Feed motor current change − − bit4 Feed motor phase A output − J5-1 bit5 Feed motor phase B output − J5-3 bit6 − − bit7 Paper pushing plate motor CCW drive output − J4-10 − − (output) bit8-15 − COPYRIGHT © 2000 CANON INC. L: driven L: CCW FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-61 CHAPTER 7 TROUBLESHOOTING Address bit Description IO-P29 bit0 Alignment motor phase A output − J7-5 (output) bit1 Alignment motor phase B output − J7-4 bit2 Paper folding motor PWM − bit3 Paper pushing plate motor CW drive output − J4-9 bit4 Guide motor phase A output − J12-5 bit5 Guide motor phase B output − J12-4 bit6 Guide motor current change − − L: driven bit7 Alignment motor current change − L: driven bit8-15 − IO-P30 Signal Connector − − Remarks L: CW bit0 No. 2 PAPER SENSOR DETECT Signal 2NDPA J10-3 L: paper present bit1 No. 3 PAPER SENSOR DETECT Signal 3RDPA J10-4 L: paper present bit2 STITCHING HP DETECT Signal 2 STCHHP2 J8-10 H: HP bit3 STITCHING HP DETECT Signal 1 STCHHP1 J8-3 H: HP bit4 PAPER POSITIONING GUIDE PAPER DETECT Signal PPOSPAR J6-3 L: paper present bit5 TRAY PAPER DETECT Signal TRYPAR J6-9 L: paper present bit6 No. 1 PAPER SENSOR DETECT Signal 1STPA J10-2 L: paper present bit7 − − − bit8-15 − − − (input) bit0 Alignment plate HP sensor connector connection detection − J11-1 H: connected bit1 Paper folding HP sensor connector connection detection − J18-1 H: connected bit2 Delivery door HP sensor connector connection detection − J11-7 H: connected bit3 Front door open/closed sensor connector connection detection − J11-10 H: connected bit4 Paper positioning plate HP sensor connector connection detection − J6-4 H: connected bit5 PAPER FOLD HOME POSITION DETECT Signal PAFLDHP J18-2 L: HP bit6 − − − bit7 − − − bit8-15 − − − IO-P32 bit0-15 − − − IO-P31 (input) 7-62 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) CHAPTER 7 TROUBLESHOOTING Description Signal Connector Remarks Address bit IO-P33 bit0 HOOK EMPTY DETECT Signal 2 HKEMP2 J8-8 H: staple present (input) bit1 HOOK EMPTY DETECT Signal 1 HKEMP1 J8-1 H: staple present bit2 INLET COVER OPEN SWITCH Signal INLTCVRMS J4-2 L: closed bit3 FRONT DOOR OPEN DETECT SWITCH Signal FDROPN J4-4 L: closed bit4 DELIVERY COVER OPEN DETECT signal EJCVR J11-9 L: closed bit5 FRONT DOOR OPEN DETECT Signal FDR J11-12 H: closed bit6 INLET COVER OPEN DETECT Signal INLTCVR J10-8 H: closed bit7 DELIVERY DOOR OPEN DETECT SWITCH Signal DELVMS J4-6 H: closed − − − bit8-15 − IO-P34 bit0 DIP SW1 bit 8 − − L: ON (input) bit1 DIP SW1 bit 7 − − L: ON bit2 DIP SW1 bit 6 − − L: ON bit3 DIP SW1 bit 5 − − L: ON bit4 DIP SW1 bit 4 − − L: ON bit5 DIP SW1 bit 3 − − L: ON bit6 DIP SW1 bit 2 − − L: ON bit7 DIP SW1 bit 1 − − L: ON − − − bit8-15 − AD-P08 − Stitcher (rear) stitching detection − − − Stitcher (front) stitching detection − − − − − − − Inlet cover sensor connector connection detection − J10-6 − − − − − Guide home position sensor connector connection detection − J9-7 connected if 7F or less (Note1) − Stitcher housing sensor connector connection detection − J13-1 connected if 7F or less (Note1) − Paper pushing plate top position sensor connector connection detection − J9-13 connected if 7F or less (Note1) (analog port) AD-P09 (analog port) AD-P10 (analog port) AD-P11 (analog port) AD-P12 connected if 7F or less (Note1) (analog port) AD-P13 (analog port) AD-P14 (analog port) AD-P15 (analog port) Note1: Expressed as a hexadecimal number. COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 7-63 APPENDIX A. FINISHER UNIT GENERAL TIMING CHART ........................ A-1 B. SADDLE STITCHER UNIT GENERAL TIMING CHART ...... A-2 C. PUNCHER UNIT (opiton) GENERAL TIMING CHART ...... A-3 D. SIGNAL AND ABBREVIATIONS ...................... A-4 COPYRIGHT © 2000 CANON INC. E. FINISHER UNIT CIRCUIT DIAGRAM .................................. A-5 F. SADDLE STITCHER UNIT CIRCUIT DIAGRAM ................ A-19 G. PUNCHER UNIT (opiton) CIRCUIT DIAGRAM ................ A-29 H. SOLVENTS AND OILS ............ A-38 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A. FINISHER UNIT GENERAL TIMING CHART A4, 2 Sheets, 1-Point Stapling (rear), 1 Set Operation start signal Host machine delivery signal Operation 1 Inlet sensor (PI1) 2 Delivery sensor (PI2) 3 Inlet feed motor (M9) 4 First feed motor (M1) 5 Second feed motor (M8) 6 Delivery motor (M2) 7 Staple tray sensor (PI4) 8 Alignment motor (M3) 9 Alignment position home position sensor (PI6) 10 Swing motor (M7) 11 Swing guide open sensor (PI18) 12 Swing guide closed detecting switch (MS2) 13 Paddle solenoid (SL5) 14 Belt escape solenoid (SL7) 15 Staple motor (M6) 16 Staple home position sensor (PI22) 17 Stapler shift motor (M4) 18 Height sensor (PS1) 19 Tray lift motor (M5) : Motor CW rotation COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) : Motor CCW rotation A-1 B. SADDLE STITCHER UNIT GENERAL TIMING CHART A4R, 3 Sheets, Stitching, 1 Set Copy Start Key ON Operation Initialize Delivery signal 1st sheet delivery 2nd sheet delivery 3rd sheet delivery Stitching Stack feeding Folding,/delivery 1 Inlet feed motor (M9) 2 Finisher unit flapper solenoid (SL1) 3 Feed motor (M1S) 4 No. 1 paper sensor (PI18S) 5 No. 2 paper sensor (PI19S) 6 No. 3 paper sensor (PI20S) 7 No. 1 paper deflecting solenoid (SL1S) No. 2 paper deflecting solenoid (SL2S) Feed plate contact solenoid 9 (SL4S) 8 10 Alignment plate home position sensor (PI5S) 11 Alignment motor (M5S) 12 Crescent roller phase sensor (PI12S) 13 Stitcher motor (front) (M7S) 14 Stitcher home position sensor (front) (MS7S) 15 Stitcher motor (rear) (M6S) 16 Stitcher home position sensor (rear) (MS5S) 17 Guide home position sensor (PI13S) 18 Guide motor (M3S) 19 Paper positioning plate paper sensor (PI8S) 20 Paper positioning plate home position sensor (PI7S) 21 Paper positioning plate motor (M4S) 22 Paper pushing plate home position sensor (PI14S) 23 Paper pushing plate top position sensor (PI15S) 24 Paper pushing plate motor (M8S) 25 Paper folding motor (M2S) 26 Delivery sensor (PI11S) 27 Tray paper sensor (PI6S) 28 A-2 Paper folding home position sensor (PI21S) : Motor CW rotation COPYRIGHT © 2000 CANON INC. : Motor CCW rotation FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) C. PUNCHER UNIT (option) GENERAL TIMING CHART A4, 2 Sheets, Punching, Job offset (front) Operation start signal Host machine delivery signal Operation 1 Trailing edge detection sensor (LED5, PTR5) 2 Horizontal registration sensor (LED 1 to 4, PTR 1 to 4) 3 Punch home position sensor (PI3P) 4 Horizontal registration home position sensor (PI1P) 5 Horizontal registration motor (M2P) 6 Punch motor (M1P) 7 Inlet sensor (PI1) 8 Delivery sensor (PI3) 9 Inlet feed motor (M9) 10 First feed motor (M1) 11 Second feed motor (M8) 12 Delivery motor (M2) 13 Staple tray sensor (PI4) 14 Alignment motor (M3) 15 Alignment plate home position sensor (PI6) 16 Swing motor (M7) 17 Swing guide open sensor (PI18) Swing guide closed detecting 18 switch (MS2) 19 Paddle solenoid (SL5) 20 Belt escape solenoid (SL7) 21 Height sensor (PS1) 22 Tray lift motor (M5) 23 Escape solenoid (SL6) : Motor CW rotation COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) : Motor CCW rotation A-3 D. SIGNAL AND ABBREVIATIONS The following presents the abbreviations of signals used in this manual and in drawings, and the meanings of each signal. Reference: Signals enclosed by brackets [ ] are electrical signals. However, the state “1” or “0” of these analog signals cannot be indicated. Otherwise, the state of digital signals “1” or “0” can be indicated. Finisher unit BESCPSL BUFENTR BUFPASS CRTSET DELCLK DROPN DRSW ENTSL ESCPSL EXITSL FLPSL FSTTRAY HOOKEMP HOOKTOP JOGHP JOINT PDEL PDLSL PENT SFTCLK1 SFTCLK2 SHUTCLD SNDTRAY STOPN STPCON STPDRHP STPHP STPTY SWGCLK SWGGCLD SWGOPN TRAYSAF TRYHP TRYLIM BELT ESCAPE SOLENOID DRIVE Signal BUFFER PATH INLET PAPER DETECT Signal BUFFER PATH PAPER DETECT Signal CARTRIDGE DETECT Signal DELIVERY MOTOR CLOCK DETECT Signal DOOR OPEN DETECT Signal DOOR SWITCH Signal BUFFER INLET SOLENOID DRIVE Signal ESCAPE SOLENOID DRIVE Signal BUFFER OUTLET SOLENOID DRIVE Signal FLAPPER SOLENOID DRIVE Signal TRAY 1 PAPER DETECT Signal HOOK EMPTY DETECT Signal HOOK STOP POSITION DETECT Signal ALIGNMENT PLATE HP DETECT Signal JOINT DETECT Signal DELIVERY DETECT Signal PADDLE SOLENOID DRIVE Signal INLET PAPER DETECT Signal SHIFT MOTOR CLOCK DETECT Signal 1 SHIFT MOTOR CLOCK DETECT Signal 2 SHUTTER CLOSED DETECT SWITCH Signal TRAY 2 PAPER DETECT Signal SHUTTER OPEN DETECT Signal STAPLER CONNECT DETECT Signal STAPLER DRIVE HP DETECT Signal STAPLER HP DETECT Signal STAPLE TRAY PAPER DETECT Signal SWING GUIDE CLOCK DETECT Signal SWING GUIDE CLOSED DETECT SWITCH Signal SWING GUIDE OPEN DETECT Signal TRAY SAFETY SWITCH Signal TRAY HOME POSITION DETECT Signal TRAY UPPER LIMIT DETECTING SWITCH Signal Saddle stitcher unit 1STPA 2NDPA 3RDDPA DELV DELVMS EJCVR No.1 PAPER SENSOR DETECT Signal No.2 PAPER SENSOR DETECT Signal No.3 PAPER SENSOR DETECT Signal DELIVERY DETECT Signal DELIVERY DOOR OPEN DETECT SWITCH Signal DELIVERY DOOR OPEN DETECT Signal A-4 FDR FDRLHP FDROPN FLDCLK FLPSL1 FSPSL2 GIDHP HKEMP1 HKEMP2 INLTCVR INLTCVRMS JOGHP LUNGECLK LUNGEHP LUNGETOP PAFLDHP PAPPOS PPOSPAR RLNIPSL STCHHP1 STCHHP2 STPLHP TRYPAR VPJM FRONT DOOR OPEN DETECT Signal CRESCENT ROLLER PHASE DETECT Signal FRONT DOOR OPEN DETECT SWITCH Signal FOLD MOTOR CLOCK Signal FLAPPER DRIVE Signal 1 FLAPPER DRIVE Signal 2 PAPER GUIDE HOME POSITION DETECT Signal HOOK EMPTY DETECT Signal 1 HOOK EMPTY DETECT Signal 2 INLET COVER OPEN DETECT Signal INLET COVER OPEN SWITCH Signal ALIGNMENT HP DETECT Signal LUNGE MOTOR CLOCK Signal LUNGE HOME POSITION DETECT Signal LUNGE TOP POSITION DETECT Signal PAPER FOLD HOME POSITION DETECT Signal PAPER POSITION PLATE HP DETECT Signal PAPER POSITIONING GUIDE PAPER DETECT Signal FEED PLATE CONTACT SOLENOID DRIVE Signal STITCHING HP DETECT Signal 1 STITCHING HP DETECT Signal 2 STITCHER IN DETECT Signal TRAY PAPER DETECT Signal VERTICAL PATH PAPER DETECT Signal Puncher unit (option) DFULL DUST FULL DETECT Signal FDROPN FRONT DOOR OPEN DETECT SWITCH Signal LEDON LED ON Signal LEDON1 LED1 ON Signal LEDON2 LED2 ON Signal LEDON3 LED3 ON Signal LEDON4 LED4 ON Signal LEDON5 LED5 ON Signal PAEND PAPER END DETECT Signal PUNCHHP PUNCH HOME POSITION DETECT Signal PUNCHCLK PUNCH MOTOR CLOCK DETECT Signal SREG1 SIDE REGISTRATION DETECT Signal 1 SREG2 SIDE REGISTRATION DETECT Signal 2 SREG3 SIDE REGISTRATION DETECT Signal 3 SREG4 SIDE REGISTRATION DETECT Signal 4 SREGHP SIDE REGISTRATION HOME POSITION DETECT Signal UDROPN UPPER DOOR OPEN DETECT SWITCH Signal COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) E. FINISHER UNIT CIRCUIT DIAGRAM NO J204 J127-3 J127-2 J127-1 J16 J204 3 2 1 1 2 3 J11-1 J11-2 J11-3 J11-4 J11-5 J11-6 J11-7 J11-8 J11-9 J11-10 J209-2 J209 J209 MS2-C MS2-NO MS6-C MS6-NO J209-1 J209-4 J209-3 1 2 3 4 1 2 3 4 J5-9 J5-10 J5-11 J5-12 J16-1 J16-2 J16-3 J16-4 J16-5 J16-6 JS1-7A JS1-5A JS1-4A JS1-3A JS1-2A JS1-1A 1A 2A 3A 4A 5A 6A 7A J2-7 J2-6 J2-5 J2-4 J2-2 C1 C2 C3 C4 FG-1 J1-2 J1-1 JS1-C3 JS1-C2 1 2 3 4 5 6 7 8 9 10 11 12 +5V G FSTTRAY +5V G SNDTRAY +5V G SFTCLK2 +5V G SFTCLK1 J16 1 2 3 4 5 6 1 2 3 4 5 6 J2 J2 +24V +24V B A B A 1 2 3 4 5 6 7 1 2 3 4 5 +24V 6 G 7 J1 J1 1 2 1 +24V 2 G J2-1 +5V G BUFENTR +5V G BUFPASS +24V EXITSL FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) J24 SL2 Buffer inlet solenoid PI15 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 J105 3 2 1 3 2 1 J110 3 2 1 3 2 1 1 2 3 J210 J129 1 2 3 3 2 1 A B A B +24V HOOKTOP STPCON STPDRHP CRTSET HOOKEMP +5V G J10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 SL1 Flapper solenoid PI16 Door open sensor MS1 E J302 J301 1 2 3 4 5 6 7 8 9 10 11 J10 J10-1 J10-2 J10-3 J10-4 J10-5 J10-6 M 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 J304 1 2 3 4 5 PS1 Height sensor D C B J307 J305 J8 1 2 3 1 2 PI12 1 2 No. 2 tray paper sensor J600 2 1 PI11 J101 1 1 2 2 3 3 No. 1 tray paper sensor PI1 Inlet sensor 2 1 J105-3 J105-2 J105-1 J110-3 J110-2 J110-1 J109-2 J109-1 J210 J8 Door switch Tray home position sensor Tray shift motor clock sensor 1 Tray shift motor clock sensor 2 J24-1 J24-2 J24-3 J24-4 J24-5 J24-6 J24-7 J24-8 J202-4 J202-3 J202-2 J202-1 J202-6 J202-5 J202-4 J202-3 J202-2 3 2 1 Belt escape solenoid 1 2 J1010 1 2 3 SL J500 2 1 J12-7 J12-8 J114-4 J114-3 J114-2 J114-1 J102 1 1 2 2 3 3 SL7 2 1 3 2 1 PI17 J24 2 1 6 5 4 3 2 1 1 2 3 4 5 6 1 2 3 4 J1020 1 2 3 Buffer path inlet sensor 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 J115 J7-4 J7-5 J201 J14-6 J14-5 J14-4 J14-3 J14-2 J14-1 J502 1 2 3 4 5 6 M9 J17 1 2 3 4 5 6 7 8 9 J106 1 1 2 2 3 3 9 8 7 6 5 4 3 2 1 J12-9 J12-8 J12-7 6 5 4 3 2 1 JS1-C1 J17 J206-1 J206-2 J206-3 J115-2 J115-1 1 2 3 4 5 6 7 8 9 J109 6 5 4 3 2 1 JS1 1 2 3 4 J202 J17-9 J17-8 J17-8 J17-6 J17-5 J17-4 J17-3 J17-2 J17-1 1 2 3 4 PI14 J204-3 J204-2 J204-1 J208 7 6 5 4 3 2 1 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 J6 1 2 3 4 J112-2 J131-3 J131-2 J131-1 J132-1 J132-2 J209-1 J209-2 J209-3 J209-4 2 1 2 1 Buffer path paper sensor J127 1 2 3 J208 J134-3 J134-2 J134-1 J119-2 J119-1 J501-2 J501-1 J201-6 J201-5 J201-4 J201-3 J201-2 J201-1 J400-6 J400-5 J400-4 J400-3 J400-2 J400-1 A B A B +24V +24V +5V G PENT J6 NC NO C SL3 1 2 3 +5V G SWGOPN V0 +5V Vin G 1 2 3 4 5 J112 2 2 1 1 J6-4 J6-3 J6-2 J6-1 PI7 J207B-5 J207B-4 J207B-3 G PDEL +5V 1 2 3 4 5 J5-8 J5-7 NO NC C Stapler shift home position sensor 1 2 3 1 2 3 4 5 6 7 8 9 10 J14 J14 J208-7 J208-6 J125 1 2 3 1 2 3 4 5 6 7 8 9 10 J7 1 2 3 Buffer outlet solenoid SHUTCLD J11 J11 J208-7 J208-6 J208-5 J208-4 J208-3 J208-2 J208-1 J204-3 J204-2 J204-1 J207B-2 J207B-1 Host machine C J9B-1 J9B-2 J9B-3 J9B-4 J9B-5 J9B-6 J9B-7 J9B-8 J9B-9 J9B-10 J9B-11 J7 J132 J112-1 J306 5 4 3 2 1 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 M6 C 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 J112 2 2 1 1 1 2 3 J113 3 2 1 J114 J5 1 2 3 4 5 6 7 8 9 10 11 12 J5-3 J5-1 1 2 Staple motor Swing guide Swing guide closed sensor clock sensor NO 1 2 +24VMOVE J207B 3 C 2 NC 1 NO J113 1 2 3 M Stapler unit M SL J501 2 1 PI20 Swing guide Swing guide closed detect closed detect switch 2 switch 1 1 2 +24VSHIFT (TRYLMT) +24VMOVE SWGGCLD J131 J5-4 J5-5 J5-6 J12B-3 J12B-2 J12B-1 M4 Swing motor 2 1 PI18 MS2 J207B-10 J207B-9 J207B-8 J207B-7 J207B-6 1 2 3 4 5 J128 M Alignment motor Paddle solenoid M3 SL5 M7 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 DRSW +24VMOVE +24VSHIFT TRYSAFE +24VSHIFT TRYLIM J113-3 J113-2 J113-1 J205-3 J205-2 J205-1 J205-3 J500-2 J500-1 J108-3 J108-2 6 5 4 3 2 1 2 1 Stapler shift motor 1 2 3 SL J128-2 J128-1 J125-3 J125-2 J125-1 J124-5 J124-4 J124-3 J124-2 J124-1 J207A-10 3 J207A-11 2 1 +24V J12B 1 2 3 4 5 6 7 8 9 10 11 J400 6 5 4 3 2 1 J14-7 J14-8 J14-9 J14-10 J14-11 J14-12 J12A-10 J12A-11 M J207B J123 J5 F J107 Inlet feed motor J207A-3 J207A-2 J207A-1 J9A-1 J9A-2 J9A-3 J9A-4 J9A-5 J9A-6 J9A-7 J9A-8 J9A-9 J9A-10 J9A-11 1 2 3 M J122 1 2 3 11 10 9 8 7 6 5 4 3 2 1 A B A B +24V +24V 1 2 3 J207A +24V PDLSL G SWGCLK +5V +24V B A B A J130 1 2 3 M5 J207A-6 J207A-5 J207A-4 1 2 3 4 5 6 7 8 9 10 11 M Alignment guide home position sensor Stapling tray sensor 1 2 3 J207A J122-3 J122-2 J122-1 J121-3 J121-2 J121-1 J120-3 J120-2 J120-1 J123-3 J123-2 1 2 3 4 5 6 7 8 9 10 11 Finisher controller PCB J208-3 J208-2 J208-1 M8 J134 1 2 3 1 2 3 4 5 6 7 8 9 10 11 J117-3 J117-2 J117-1 J130-3 J130-2 J130-1 J210-3 J210-2 J210-1 J107-2 J107-1 SL MS6 J12B +5V 1 G 2 DROPN 3 +5V 4 G 5 STOPN 6 +24V 7 BESCPSL 8 +24V 9 ENTSL 10 11 J9B J9B J207B-11 J207B-10 J207B-9 J207B-8 J207B-7 J207B-6 J207B-5 J207B-4 J207B-3 J207B-2 J207B-1 FG4 Second feed roller 1 2 3 1 2 3 PI6 Escape solenoid 1 2 3 J124 COPYRIGHT © 2000 CANON INC. +5V G STPTY +5V G JOGHP +5V DELCLK +5V +24V ESCPSL 1 2 3 4 5 6 7 8 9 10 11 Tray lift motor M Delivery motor Delivery sensor PI10 PI3 J207A-9 J207A-8 J207A-7 1 2 3 J121 PI4 SL6 Swing guide J208-5 J208-4 1 2 1 2 3 4 5 6 7 8 9 10 11 J120 Delivery motor clock sensor M2 1 2 1 2 3 4 5 6 7 8 9 10 11 J12A-6 J12A-5 J12A-4 J12A PI8 J207A-11 J207A-10 J207A-9 J207A-8 J207A-7 J207A-6 J207A-5 J207A-4 J207A-3 J207A-2 J207A-1 FG5 J119 +5V 1 G 2 JOINT 3 +5V 4 G 5 TRYHP 6 +5V 7 G 8 STPHP 9 +24V 10 FLPSL 11 J9A J9A PI9 J12B-4 J12B-5 J12B-6 1 2 3 3 2 1 1 Safety range switch 3 2 1 J12B-9 J12B-10 Tray upper limit detect switch J205 2 J108 Sensor PCB J205 1 2 3 1 2 3 PI19 Shutter closed sensor J118-3 J118-2 J118-1 J205-3 J205-2 J205-1 1 2 3 J117 1 2 3 MS3 J12A J118 1 2 3 J12A-3 J12A-2 J12A-1 3 Joint sensor J206 J7-3 3 J7-2 2 J7-1 1 4 MS5 3 2 1 5 Relay PCB 3 MS4-NC MS4-NO MS4-C 6 M1 First feed motor J206 J206-3 J206-2 J206-1 1 2 3 7 Relay PCB 4 NC NO C 8 M 9 J140 Shutter closed detect switch MS4 10 SL Shutter unit 11 PI5 12 A A-5 1. Finisher Controller PCB (A502) +5V +5V P50/TxD2 97 0 3 2 94 1 Vcc 89 15 PB0/A8 16 PB1/A9 PF7/fa1 88 Vss 87 EXTAL 86 11 17 PB2/A10 18 PB3/A11 85 84 12 19 Vss 20 PB4/A12 XTAL Vcc STBY * 21 PB5/A13 22 PB6/A14 13 14 NMI 16 25 PA1/A17 26 PA2/A18 17 18 27 PA3/A19 28 Vss 19 29 PA4/A20/IRQ4 SHIFTM_CK1<0> 30 PA5/A21/IRQ5 33 34 P65/IRQ1 2 P20/PO0/TIOCA3 79 P21/PO1/TIOCB3 78 P22/PO2/TIOCC3/TMRI0 77 P23/PO3/TIOCD3/TMCI0 76 P24/PO4/TIOCA4/TMRI1 75 1 P25/PO5/TIOCB4/TMCI1 74 0 P26/PO6/TIOCA5/TMO0 73 P27/PO7/TIOCB5/TMO1 72 * P62/DREQ1 * P61/TEND0 /CSS * * 71 Vss 68 Vss 67 P34/SCK0 SHIFTM_PWM<0> EJECTM<0> SWINGM_PWM<0> PUNCHM_PWM<0> 2 (504) (506) (506) (510) SHIFTM<1..0> (504) C6 C5 C142 C143 R414 64 DQ3 62 DQ4 61 DQ5 60 DQ6 59 DQ7 58 Vcc 57 A0 56 A1 55 A2 54 A3 53 A4 52 A5 51 A6 0 (A505) (A505) (A505) (A505) (A507) (A508) STPL_CON<0> CARTRIDGE<0> STPL_READY<0> HOOK<0> THERM_SW<0> TRAYS<2..0> 70 0 PREGM<1..0> (510) 69 2 66 3 5 Q37 (A503) SERIAL<5..0> (A506)(A507)(A509) 6 FEEDM<1..0> (507) PUNCH_CLK<0> (509) STPL_TRAY<0> (506) RESET<0>* +5V 20 Q6 R13 21 1 22 C11 Q5 0 2 1 Q27 +5V 1 3 C 2 B Y7 18 17 1 A Y5 Y4 19 Y6 4 65 +5V 7 9 10 4 VOUT GND 2 M-RST VCC 3 C12 +5V Q2 11 1 CS VCC Y3 12 2 SK Y2 13 NC Y1 14 3 4 DI DO 6 TEST 5 GND Y0 15 2 8 Q36 1 7 C13 4 Q36 3 G1 G2A G2B 8 4 8 4 8 4 8 4 +5V Vss 1 P00 33 82 80 * * 2 4 83 * * P60/DREG0 /CS4 * 38 P64/IRQ0 * +5V Q162 3 6 RES 42 PE2/D2 43 PE3/D3 44 Vss 45 PE4/D4 46 PE5/D5 47 PE6/D6 48 PE7/D7 49 PD0/D8 50 PD1/D9 51 PD2/D10 52 PD3/D11 53 Vss 54 PD4/D12 55 PD5/D13 56 PD6/D14 57 PD7/D15 58 Vcc 59 P30/TxD0 60 P31/TxD1 61 P32/RxD0 62 P33/RxD1 63 37 2 1 C7 16 WDTOVF P63/TEND1 R407 X2 1 35 Vss 36 Vss PE1/D1 FEED2M_STEP<0> 32 41 ENTM_STEP<0> 31 39 Vcc 40 PE0/D0 SHIFTM_CK2<0> SWINGM_CK<0> EJECTM_CK<0> FEEDM_STEP<0> * * PA6/A22/IRQ6 * PA7/A23/IRQ7 * P67/CS7 /IRQ3 * * P66/CS6 /IRQ2 * * 0 81 23 PB7/A15 24 PA0/A16 15 23 90 +5V PB6 35 PB7 34 R276 10 91 6 5 REFOUT/RS0 LF VSS PB4 37 PB5 36 R275 9 P35/SCK1 7 8 24 7 C10 13 PC6/A6 14 PC7/A7 25 92 64 5 6 93 8 VDD MODOUT/RS1 REF-OFF R411 PB2 39 PB3 38 C9 11 PC4/A4 12 PC5/A5 19 4 26 6 9 PC3/A3 10 Vss XOUT 3 4 PA7 42 PB0 41 PB1 40 * * * XIN 2 R412 1 1 R405 98 X1 31 P02 32 P01 P51/RxD2 5 27 P06 28 P05 29 P04 30 P03 99 9 TXD3 2 10 RXD2 3 11 TXD2 0 12 RXD1 1 13 TXD1 14 CTS3 15 CTS2 16 CTS1 17 CLK 18 P12 C140 Q161 PA5 44 PA6 43 RXD3 25 Vss 26 P07 100 Vss 8 * 2 4 C144 + PA3 46 PA4 45 RST 21 INT 22 P10 23 XIN 24 XOUT 3 101 Vss PF0/BREQ 63 DQ2 102 7 PA1 48 PA2 47 CNVSS * P52/SCK2 ENTM<3..0> (509) 6 A7 50 PA0 49 20 P53/ADTRG 5 6 BM 7 INTR 5 104 103 AVCC UREF P41/AN1 106 P40/AN0 105 P43/AN3 108 P42/AN2 107 P45/AN5 110 P44/AN4 109 P47/AN7/DA1 112 P45/AN6/DA0 111 4 C2 4 * * * 23 95 3 1 DQ1 2 DQ0 3 W 4 R 5 S 24 96 2 (509) (509) 0 * PF1/BACK * PF2/WAIT /BREQO * * PF3/LWR * PF4/HWR * PF5/RD * PF6/AS * 7 PC1/A1 8 PC2/A2 1 (507) (508) (508) (506) (507) 4 3 2 1 Q4 20 126 Vss 5 Vcc 6 PC0/A0 0 5 * * 4 6 1 0 P17/PO15/TIOCB2/TCLKD 115 Vss 114 AVss 113 Vss * 2 * * PG4/CS5 2 0 MD2 125 MD1 124 MD0 123 122 P10/PO8/TIOCA0/DACK0 * 121 P11/PO9/TIOCB0/DACK1 * 120 P12/PO10/TIOCC0/TCLKA 119 P13/PO11/TIOCD0/TCLKB 118 P14/PO12/TIOCA1 117 P15/PO13/TIOCB1/TCLKC P16/PO14/TIOCA2 116 3 PG3/CS4 PG1/CS3 2 1 1 0 PG0/CAS /OE 1 C1 2 2 3 10 11 12 13 14 15 4 (508) BUFP_S<0> (506) EJECT_S<0> (508) BUFE_S<0> 127 PG0/CD * Q1 128 STPL_HP<0> ENTRANS_S<0> (505) (507) +5V 3 8 9 FEED2M<3..0> (509) STPLMM<1..0> (505) JOGM<1..0> (506) PREGS<5..0> (510) 24VS<0> (508) DUST<0> (507) +5V R413 0 1 4 C8 1 3 2 0 RA4 7 HIGHT<0> 0 2 0 1 RA14 5 RA4 1 RA3 5 RA3 1 RA2 5 RA2 1 RA1 5 RA1 1 1 6 RA4 3 2 RA3 7 RA3 3 6 RA2 7 2 RA2 3 6 2 RA1 7 6 2 RA1 3 HIGHT2<0> 15 14 13 12 11 9 10 8 7 6 5 4 3 2 0 1 2 (A508) C3 SERIAL_0<1..0> (A503) DATA<15..0> (A503) LAMP<1..0> (A508) +5V ADDRESS<25..0> (A503) 1u, 16V A-6 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. ADDRESS<25..0> SERIAL_0<1..0> (A502) 26 (A502) Finisher Controller PCB (A503) 2 +5V 4 13 12 5 6 11 7 10 9 8 9 * D15 D14 D13 D12 D11 D10 D9 D8 GND D7 D6 D5 D4 D3 D2 D1 D0 OE* 8 10 11 7 12 6 13 5 14 4 15 3 16 2 17 1 18 0 19 23 DATA<15..0> (A502) 20 12 R15 13 R16 18 Q36 17 16 15 14 37 36 35 34 33 15 13 13 12 11 32 31 30 10 9 8 29 28 27 26 7 6 5 25 24 3 2 1 1 A14 2 VDD 28 WE 27 A13 26 25 A12 8 7 6 3 A7 4 A6 5 5 4 6 A4 7 3 8 2 1 9 10 11 0 1 2 4 23 22 21 +5V Q8 A8 A9 A11 OE * A10 CS * I/O8 I/O7 I/O6 I/O5 I/O4 A5 12 13 14 A3 A2 A1 A0 I/O1 I/O2 I/O3 VSS 24 23 22 21 20 19 18 17 16 15 +5V Q89 15 13 25 14 9 10 12 * C16 23 11 21 7 4 3 A12 8 7 6 3 A7 4 A6 5 5 4 6 A4 7 3 8 2 1 9 10 11 8 9 10 6 5 1 A14 2 A5 12 13 14 A3 A2 A1 A0 I/O1 I/O2 I/O3 VSS VDD 28 WE 27 A13 26 25 * A8 A9 A11 OE * A10 CS * I/O8 I/O7 I/O6 I/O5 I/O4 24 23 22 21 20 19 18 17 16 15 Q36 P30 1 24 14 9 10 12 8 C50 +5U +5U 23 11 21 15 9 RXD1 (IPC) R21 0 14 13 PPC OUT 1 R22 2 C19 TXD1 (IPC) Q36 12 11 1 5 6 R24 3 4 Q11 R25 8 (A507) 7 1 0 2 3 P74 76 6 8 5 4 77 78 79 80 10 9 81 14 13 12 11 83 82 15 86 85 84 88 87 +5V D4 R694 92 91 90 89 3 7 R693 94 93 99 96 RA5 95 5 DBS P87/D15 P86/D14 P85/D13 P84/D12 P83/D11 P82/D10 P81/D9 P80/D8 GND GND D7 D6 D5 D4 D3 D2 D1 D0 P77 P76 P75 CSB P17 3 2 2 5 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) JOGM_I<0> STPLMM_I<0> HIGHT_ON<0> +5V FANCONT<0> EEPSK<0> EEPCS<0> EEPDO<0> 69 R697 68 67 66 65 64 63 3 4 Q37 (A506) (A505) (A507) 3 R29 R28 4 +5U TXD2(IPC) Q12 R30 5 R32 6 7 R31 J2 J3 J3 J3 J3 J3 J3 +5U 8 J3 R630 +5U (A510) (A510) (A510) J2 RXD3(IPC) R33 4 R35 OPTION OUT R34 C48 C49 +5V FEEDM_I<1..0> (A507) 2 FEED2M_I<1..0> (A509) 2 ENTM_I<1..0> (A509) 2 62 61 60 59 58 1 57 1 0 Q37 5 1 2 TXD3(IPC) 0 56 55 1 54 53 52 0 P46 51 1 1 48 0 49 1 50 P45 0 23 24 25 47 20 21 22 0 EEPDI<0> STPLMM_HP<0> JOG_HP<0> TRAY_HP<0> SHATER_S<0> SWING_S<0> 1 0 8 45 46 9 15 16 17 18 19 0 5 6 7 13 14 44 4 43 12 1 DIPSW<9..0> (A503) +5V 10 11 P65 P64 P63 P62 P61 P60 VDD GND GND P57 P56 P55 P54 P53 P52 P51 P50 P47 3 2 9 RXD2 (IPC) R27 2 J2 J2 SADDLE OUT 1 J3 2 C20 75 P72 74 P71 73 P70 72 P67 71 P66 70 A1 A2 A3 P00 P01 P02 P03 GND GND VDD P04 P05 P06 P07 P10 P11 P12 P13 P14 P15 P16 40 41 42 8 2 3 SOLOUT<7..0> (A506) P73 A0/HWRB JOINT<0> 34 UPPERC_S<0> 35 (A508) 36 4 37 38 39 1 RA5 4 6 7 6 RA5 3 0 98 RA5 97 1 2 5 +5U +5U 8 J2 5 +24R FAN_LOCK2<0> FAN_LOCK1<0> P23 P24 P25 P26 P27 P30 P31 P32 P33 GND GND VDD P34 P35 P36 P37 P40 P41 P42 P43 P44 2 (A503) WRB 29 30 31 32 33 8 RDB 26 P20 27 P21 28 P22 PUNCH_U<7..0> COPYRIGHT © 2000 CANON INC. 11 +5V 1 2 3 4 5 6 7 23 1 24 2 0 3 1 4 RESETB Q9 100 22 (A510) (A507) (A506) (A507) (A506) (A507) Q36 0 10 16 RESET<0>* (A502) 10 P32 R17 14 40 39 38 R23 19 15 C15 VCC A17 A16 A15 A14 A13 A12 A11 A10 A9 GND A8 A7 A6 A5 A4 A3 A2 A1 A0 10 D3 Q7 1 VPP 2 CE 3 +5U SERIAL<5..0> (A502) (A510) PREG_I<0> STEPMOFF<0> (A505) 2 2 (A505) STPLM_W<1..0> EJECTM_W<1..0> (A506) PUNCHM<1..0> (A510) SWINGM<1..0> (A506) OPEN<4..0> (A504) A-7 1. Finisher Controller PCB (A504) +24U +24R C23 7 R49 Q14 R45 1 N.IN 2 ININ 3 FB N.IN 16 15 ININ ROUT 14 +5V +5U Q15 14 VCC GND 7 C36 Q30 14 VCC GND 7 C37 Q31 14 VCC GND 7 L1 C38 Q32 R48 C47 Q40 14 VCC GND 7 C40 Q34 14 VCC GND 7 14 VCC GND 7 C41 Q5 16 VCC GND 8 Q156 14 VCC GND 7 C42 Q162 5 VCC GND 3 C141 R47 +5V D8 + R46 C25 J19 C35 Q29 14 VCC GND 7 +5V 13 TCON OCON 5 Ct Vcc 12 6 Rt C2 11 7 10 GND E2 8 9 C1 E1 R44 R43 R42 1 C34 Q28 D7 4 J19 C33 Q27 14 VCC GND 7 R40 J2 + R39 6 R41 J2 +5V C26 C43 Q36 CP1 C44 Q37 14 VCC GND 7 C45 Q38 14 VCC GND 7 14 VCC GND 7 C46 Q39 Q90 C136 16 VCC GND 8 14 VCC GND 7 Q94 C137 14 VCC GND 7 2 RWM<0> <A506> +24V CB1 J1 1 + C22 J1 2 12 13 +5V +24Vmove Q16 ZD1 4 J5 5 Q17 R52 +5V Q18 0 12 C29 R54 Q25 R63 Q22 R61 11 12 +5V Q28 Q23 1 4 SHIFT MTR J7 5 J7 Q20 Q21 8 4 5 Q28 4 2 Q28 3 JP103 JP104 Q27 JP105 6 5 6 Q29 Q26 R64 4 1 R56 13 5 6 J5 JP102 1 P37 1 SHATTER_OPEN_SW 2 J7 Q19 ZD3 3 C31 A-8 PF0 (CW) R55 +24Vstp1 C30 J7 Q29 Q27 10 + J7 9 10 0 PF1 (CCW) C28 ZD4 J5 2 3 3 P34 SWING_GUIDE_SW2 11 J5 R62 SHIFTM_PWM<0> P20(PWM) 6 SWING_GUIDE–SW1 9 J5 J5 P35 C27 ZD2 J5 C32 R53 J5 R50 8 2 SHIFTM<1..0> <A502> +5V AREA_SW ZD5 +5V 2 3 7 TRAY UP LIMIT J5 R59 J5 4 P33 R60 J5 2 Q24 11 + ICP6 DOOR_SW C51 R58 1 R51 J5 R57 +5V R65 Q27 1 P36 8 9 Q28 10 5 OPEN<4..0> (A503) COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. Finisher Controller PCB (A505) R67 STPL_READY<0> P02(IPC) R69 +5U R68 R72 R70 R71 R73 13 R74 R77 R79 1 R80 11 R95 R94 12 R82 Q29 8 9 R84 13 Q39 4 5 1 (CW) Q48 Q47 R274 10 C57 P46 Q45 14 Q49 6 7 Q50 R90 D20 Q51 Q29 +5V Q52 R103 C61 R104 R101 R100 Q55 STEPMOFF<0> P50 COPYRIGHT © 2000 CANON INC. R98 J8 J8 J8 STPL MTR J8 J8 R96 R97 R106 C62 C63 +24Vmove +5V Q53 1 OUTA 3 REFA TDA 5 INA GNDA 7 RSA OUTA Vs 9 RSB 11 TDB OUTB 13 REFB GNDB INB 15 OUTB * R105 R102 P14 HOOK SENSE R99 13 +5V Q54 STEPMR<0> (A506)(A507) (A509)(A510) J8 C66 +5V +5V NO CARTRIDGE 8 0 STPLMM_I<0> P66 1 C59 R92 R107 2 C60 4 R270 11 12 Q39 Q46 8 + 3 – 2 R93 R87 9 10 C58 P15 D21 4 R91 R88 STPLMM<1..0> (A502) + 6 – 5 0 J8 R108 Q46 8 R269 D19 +5V (CCW) STAPLE H.P +24U 15 P47 J8 +5U +24Vstp1 C56 R83 +5V 2 10 +5V Q44 STPLM_W<1..0> (A503) 9 R81 Q38 CONNECT +5U C55 2 8 R78 R76 HOOK<0> P03(IPC) J8 +5U C54 CARTRIDGE<0> P01(IPC) 7 R75 Q37 12 READY +5U C53 STPL_HP<0> PG4 J8 +5U C52 STPL_CON<0> P00(IPC) 6 * ICP1 C119 STPL MOVE MOTOR 5 2 4 4 6 3 8 2 10 12 14 + 1 C64 J8 J8 J8 J8 J8 1 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-9 Finisher Controller PCB (A506) 4 Q30 1 Q30 Q30 Q57 13 12 3 +5V R115 2 +24V 1 2 Q154 Q156 1 3 3 2 Q150 R684 3 1 3 9 Q156 2 1 3 11 (CCW) P41 12 Q156 Q155 13 3 3 Q153 R116 13 P04(IPC) R117 +5V Q32 PR 2 3 D CK A2 R120 R121 13 PE4 A6 R124 R125 C73 B4 B5 P67 1 2 +5U C74 A-10 12 13 Q39 11 R142 R146 Q65 J9 A11 J9 A10 Q 5 J12 D34 1 2 3 P74 FLAP SL Q31 3 R147 Q66 A11 J12 1 * 6 B9 J12 BAFFER INT SL 4 5 2 P73 RESET<0> * (A502) Q31 6 R148 Q67 B10 7 J24 D36 J9 J12 BAFFER OUT SL J9 9 10 0 P71 Q31 8 R149 Q68 8 N.C J9 9 J24 J24 J12 RB_ SL B7 J12 12 13 7 P70 Q31 11 R150 Q69 D37 B8 J12 J12 J12 P72 1 2 J11 J11 R3 SOLOUT<7..0> (A503) Q39 3 8 3 J11 EJCT_CLK A7 R133 R132 C75 ESCAPE SL 6 P77 1 +5U EJECTM_CK<0> J9 D33 +5V B6 R130 R129 R131 R145 D35 +5U R128 PG1 J9 J9 EJECT SENS EJECT_S<0> B2 A10 SHATTER_OPEN_ SENS R127 R126 +5U P16 Q64 R144 4 P75 +5U C72 SHATER_S<0> A5 R122 Q38 12 A4 CLR J9 JOG H.P SENS R123 +5U JOG_HP<0> A1 +5U J9 PADDLE_SL Q STPL TRAY EMP SENS R119 J9 J9 D32 P76 A3 C71 B9 * 5 R118 Q40 12 J9 J9 +5U 12 B8 14 +5V PWM<0> (A503) STPL_TRAY<0> 8 10 J9 ICP10 SWING MOTOR 6 J11 7 J11 1 +5U B7 B1 Q151 R685 2 6 B10 ICP9 10 B6 4 P16 R143 R687 8 Q152 4 2 Q156 6 1 5 5 INA GNDA 7 RSA OUTA Vs 9 RSB 11 TDB OUTB 13 REFB GNDB INB 15 OUTB ALIGNMENT MTR C70 +24V 1 +5V REFA 2 R683 1 R710 R682 2 (CW) P40 C68 C69 R151 11 (CCW) R139 R136 10 9 R140 TDA * ICP8 2 8 R686 3 Q61 1 R111 3 C67 R138 +24V ICP2 1 OUTA 3 P67 J11 J11 Q63 R37 Q62 R134 4 2 Q60 6 P21 +5V (PWM) 5 2 5 0 P17 DELIVERY MTR +5V R141 3 Q59 2 +5V P45 SWINGM<1..0> 3 1 (CW) SWINGM_PWM<0> Q58 R112 2 +5V 4 R110 3 1 3 EJECTM_W<1..0> P49 1 2 2 Q56 Q30 1 2 2 R109 P21 (PWM) +5V EJECTM<0> R114 R113 +5V STEPMR<0> (A505) JOGM<1..0> 2 (A502) JOGM_I<0> (A503) +24V R135 +5V 1 1. A8 J9 J9 +5U A9 J9 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. +5U +5U ENTRANS_SENS R171 7 R155 9 9 +5U +5U 8 11 R157 R410 1 D42 2 R161 11 Q40 Q74 2 4 5 3 6 Q94 3 14 9 10 15 1 12 13 4 1 J12 R178 A9 J12 +5U +5U R184 J6 Q40 SHIFTM_CK1<0> PA5 8 4 R181 3 THERM_SW R187 THERM_SW<0> P04 * 8 +5V * +5V R547 RESET<0> 13 STEPMR<0> 0 3 2 R712 2 R166 R165 R549 Q157 R164 P56 C80 R250 R550 C83 C84 C79 TDA ICP3 2 2 4 5 INA GNDA 6 7 RSA OUTA 8 Vs 9 RSB 10 OUTB 11 TDB 12 13 REFB GNDB 14 INB 15 OUTB * R186 +24V 1 Q71 1 OUTA 3 REFA R548 Q72 1 1 R185 C89 FEEDM_STEP<0> IRQ2* Q 9 R546 D CK CLR 3 12 J14 11 Q 1 J14 R182 +5U 11 0 P57 10 11 C88 Q94 PR +5V SHIFT CLK1 J14 Q94 12 2 STPLMM_HP<0> 2 P13 J6 R177 +5V 2 A7 J12 13 12 STPL MOVE H.P A8 4 Q32 FEEDM_I<1..0> (A503) R180 C87 1 C133 P62 +5U J6 C134 2 R304 11 C86 10 10 J6 R162 1 MR A6 R183 HIGHT_ON<0> P65 CP* J12 J12 Q40 3 5 A4 R174 +2 C78 2 10 1 R173 TRAY_HP<0> P15 HEIGHT SENS 9 7 6 TRAY H.P SENS A5 +5U D43 1 Q94 R176 J12 2 Q90 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 +5U +5U 1 C120 3 C85 J11 +5U 2 HIGHT<0> P33 A3 J12 +5U R160 J12 R175 +5U R159 PWM<0> (A504) JOINT<0> P30 J11 A2 R168 J11 C77 1 2 R167 10 Q37 A1 R179 10 9 JOINT_SENS J12 J17 SWING OPEN R158 SWING_S<0> P17 R156 +5U +5U Q37 R172 FEEDM<1..0> (A502) J17 R170 R154 C76 HIGHT2<0> P53 J17 JP106 8 R153 8 R169 ENTRANS_S<0> PG3 Finisher Controller PCB (A507) 3 4 5 6 J10 J10 J10 J10 J10 J10 FEED MOTOR 1 P63 COPYRIGHT © 2000 CANON INC. 1 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-11 Finisher Controller PCB (A508) +5U FIRST TRAY SENS 1 J14 R191 R190 3 R188 0 P05 2 R189 3 +5U +5U C90 R194 6 B3 C106 J14 +5U +5U R227 J14 Q38 BUFE_S<0> PG0 R198 2 UPPERC_S<0> P31 4 R224 3 3 J12 J12 J24 J24 C107 +5U +5U R235 R201 R200 B4 +5U J9 J9 +5V C93 Q38 8 R233 R232 9 9 J14 J14 J14 C109 J9 R205 D64 B5 +24U SHIFTM_CK2<0> PA6 SHIFT_CLK2 7 8 R204 +5U +5U R231 R206 AN1 C94 R230 R202 B3 R234 SWINGM_CLK 24VS<0> (A502) J12 BUF_ENT_SENS 1 J24 2 R225 +5U SWINGM_CK<0> PA7 B1 B2 R221 R220 C91 +5V P07 5 R193 R192 1 P06 R223 J14 SECOND TRAY SENS 4 J14 R195 FRONT_COVER_SENS +5U +5U J14 R222 +5U TRAYS<2..0> (A502) R226 1. BUFP_S<0> PG2 Q38 6 5 5 R229 R228 BAFFER P SENS 4 J24 6 J24 J24 C108 +5V A-12 P31 1 P33 0 9 Q38 11 6 5 4 3 2 1 0 15 13 11 9 7 5 3 1 R241 10 LED1 SW3 7 R240 LED2 SW1 SW2 P27 P26 P25 P24 P23 P22 P21 P20 +5V 2 LAMP<1..0> (A503) 2 RA8 1 4 RA8 3 6 RA8 5 8 7 RA8 2 RA7 1 4 RA7 3 6 RA7 RA7 5 8 7 P11 P10 R211 8 10 R210 DIPSW<9..0> (A503) 16 14 12 10 8 6 4 2 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. Finisher Controller PCB (A509) +24V +5V ENTM_STEP<0> + 4 R252 +5V 0 P50 0 3 1 Q77 Q34 R708 2 2 4 ENTM_I<1..0> R246 Q158 C111 R249 2 R245 3 1 R251 R711 3 C114 TDA 2 2 4 5 INA GNDA 6 7 RSA OUTA 8 Vs 9 RSB 10 11 TDB OUTB 12 13 REFB GNDB 14 INB 15 OUTB 3 * C112 4 5 6 C113 J17 J17 J17 J17 J17 J17 5 Q D CK 1 * R247 PR 2 ICP4 Q76 1 OUTA 3 REFA R248 1 C145 R253 ENTM<3..0> +5V INLET FEED MOTOR 6 Q * P51 3 P52 2 P53 1 RA6 +5V 2 1 CLR 1 3 RA6 4 +5V +5V +5V 4 (A502) P13 0 P55 R272 0 STEPMR<0> (A503) 3 Q83 1 R709 2 FEED2M_I<1..0> 1 P12 3 P11 2 P10 10 PR 13 Q D CK 1 C118 C116 TDA 4 5 INA GNDA 6 OUTA 7 RSA 8 Vs 9 RSB 10 11 TDB OUTB 12 13 REFB GNDB 14 INB 15 OUTB * * C117 2 2 3 4 5 6 J16 J16 J16 J16 J16 J16 FEED MOTOR 2 +5V 12 R260 R259 2 R261 Q34 C115 R258 2 R256 Q82 3 R255 1 P54 ICP5 Q81 1 OUTA 3 REFA R257 1 R263 (A502) FEED2M<3..0> +24V Q * 9 8 5 7 RA6 RA6 +5V 6 8 FEED2M_STEP<0> (A502) P64 RESET<0>* (A502) COPYRIGHT © 2000 CANON INC. 13 CLR FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-13 1. Finisher Controller PCB (A510) +5U PUNCH_U<7..0> 8 (A502) AN2 R512 0 +5U R511 B1 A4 J21 P00(IPC) C121 P01 +5U Q40 1 6 R532 R533 5 R531 6 R510 PREGS<5..0> (A502) C128 R514 B2 B4 J21 P02 Q40 2 8 R536 9 REG HP B8 J21 R535 R534 R515 1 B7 +5U R513 AN3 P HP J21 C122 +5U C129 AN4 R518 2 R517 P03 B3 A4R R538 3 R537 R516 +5U PUNCH_FRONT_COVER B9 J21 C123 J21 +5V R519 10K +5U R521 3 R520 B4 B5R 5 +5U J21 C124 +5U R528 AN6 R530 4 +5U R529 R EDGE B5 P00 C127 R524 7 8 1 PREG_I<0> (A503)P51 1 2 +24Vmove 3 4 A-14 1 RA11 R300 J23 R301 DUST<0> AN0 C81 5 6 +5U PUNCH_UPPER_COVER B13 J21 PUNCH_U_KEN1 B14 J21 RA12 3 4 RA13 6 3 4 RA12 1 P07 J21 J21 J21 J21 J21 J21 J21 J21 DUST A12 N.C. A14 2 RA13 7 1 PUNCH_U_KEN2 2 A13 J21 A9 EEPCS<0> R290 J21 R310 EEPSK<0> R291 P62 +5U +5U J23 J23 6 RA13 4 J21 2 4 3 RA11 5 7 R305 STEPMOFF<0> EEPDO<0> P60 +5V 6 8 0 A1 A2 A3 A4 A5 A6 A7 A8 R302 P24 P43 0 RA9 RA9 RA9 RA9 RA10 RA10 RA10 RA10 RA11 PUNCHM_PWM<0> (A502) P23 P25 1 B12 J21 RA12 +5U RA11 P42 B6 P06 R303 2 +5U R306 PREGM<1..0> (A502) TO D/A AN7 PUNCHM<1..0> 2 (A503) EDGE LED +5U PUNCH_U_UMU 8 RA13 0 5 5 B11 J21 C132 +5U P04 PUNCH CLK RA12 7 J21 R544 R545 PUNCH_CLK<0> P61 R543 AN5 P05 EEPDI<0> P12 J21 A10 J21 R311 A11 R293 J21 R1 J21 J23 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) APPENDIX 2. J400 J400 J400 J400 J400 J400 COPYRIGHT © 2000 CANON INC. Sensor PCB 6 5 4 PI19 3 2 1 PI9 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-15 APPENDIX 3. Relay PCB 3 J304 J304 J304 J304 J304 5 18 4 17 3 16 2 15 1 14 13 12 J305 J305 J305 J305 J305 J305 J305 J305 J305 J305 J305 A-16 11 11 10 10 9 9 8 8 7 7 6 6 5 5 4 4 3 3 2 2 1 1 COPYRIGHT © 2000 CANON INC. J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 J302 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) APPENDIX 4. J8 J8 J8 J8 J8 J8 J8 J8 J8 J8 J8 J8 J8 J8 J8 1 18 2 17 3 16 4 15 5 14 6 13 7 12 8 11 9 10 10 9 11 8 12 7 13 6 14 5 15 4 3 2 1 COPYRIGHT © 2000 CANON INC. Relay PCB 4 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 J301 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-17 F. 11 7 6 5 4 3 2 1 NO J4-1 J4-2 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1 2 3 4 5 6 7 8 J19 1 2 J131 8 7 6 5 4 3 2 1 J7-10 J7-9 J7-8 J7-7 J7-6 J131 1 2 3 4 5 6 7 8 J132 J132 1 1 2 2 J2-6 J2-5 J2-4 J2-3 J2-2 J2-1 J7-5 J7-4 J7-3 J7-2 J7-1 J1-1 J1-2 J119 1 2 3 4 5 1 2 3 4 5 J114 1 2 3 4 5 1 2 3 4 5 J113 1 2 3 4 5 1 2 3 4 5 PI11S Delivery sensor PI12S Crescent roller phase sensor PI13S Guide home position sensor PI14S Paper pushing plate home position sensor PI15S Paper pushing plate top position sensor Stitcher unit (rear) MS4S Staple sensor (rear) M6S Stitcher unit (front) MS6S Staple sensor (front) 7 6 5 4 3 2 1 Stitcher motor J315 7 6 5 4 3 2 1 J129 1 1 2 2 3 3 M7S Stitcher motor (front) 1 2 3 4 5 6 7 7 6 5 4 3 2 1 J9-15 J9-14 J9-13 M J305 1 2 3 4 5 6 7 J316 7 6 5 4 3 2 1 J9-12 J9-11 J9-10 J128 1 1 2 2 3 3 MS5S Stitcher home position switch (rear) J120 PI20S PI19S PI18S No. 3 paper No. 2 paper No. 1 paper sensor sensor sensor PI19S Inlet cover sensor 1 2 3 4 5 6 7 J127 1 1 2 2 3 3 J15-1 J15-2 J118 2 1 J118a 1 2 J15-3 J15-4 J117 2 1 J117a 1 2 J15-5 J15-6 J116 2 1 J116a 1 2 J5-4 J5-3 J5-2 J5-1 J115 1 2 3 4 4 3 2 1 SL2S SL1S No. 2 deflecting No. 1 deflecting plate solenoid plate solenoid J12-5 J12-4 J12-3 J12-2 J12-1 J306 1 2 3 4 5 6 7 J9-9 J9-8 J9-7 M J8-7 J8-6 J8-5 J8-4 J8-3 J8-2 J8-1 J201-3 J201-2 J201-1 J202-6 J202-5 J202-4 J202-3 J202-2 J202-1 J121 M J8-14 J8-13 J8-12 J8-11 J8-10 J8-9 J8-8 1 2 3 1 2 3 F E D C B SL4S Feed plate contact solenoid J3 Finisher unit J125-3 J125-2 J125-1 J126-3 J126-2 J126-1 J127-3 J127-2 J127-1 J128-3 J128-2 J128-1 J129-3 J129-2 J129-1 J126 J9-6 J9-5 J9-4 SL J4-5 J4-6 J4-3 J4-4 1 2 3 4 5 6 7 8 9 PI21S Paper folding home position sensor J131-6 J131-5 J131-4 J131-3 J131-2 J131-1 1 2 3 4 5 6 1 2 3 4 +24V 5 G 6 1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 +5V G STPLHP +5V G VPJM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 2 G 1 +24V J6 1 2 3 4 5 6 7 8 9 J204-5 J204-4 J204-3 J204-2 J204-1 J124-3 J124-2 J124-1 J525 1 1 2 2 3 3 SL J305 J205 1 1 2 2 J4-8 J4-7 INLTCVRMS +24V J6 1 2 3 4 5 J425 4 3 2 1 1 2 3 4 SL J112 3 2 1 +5V G PPOSPAR +5V G PAPPOS +5V G TRYPAR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 5 4 3 2 1 J325 M3S Guide motor 3 2 1 J4-10 J4-9 J132-2 J132-1 FDROPN J9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 J123 J304 1 2 3 4 5 J225 4 3 2 1 M4S Paper positioning plate motor J108 2 1 J1 DELVMS J9 J204 5 4 3 2 1 M 2 1 J13-6 J13-5 J13-4 J1 2 1 10 9 8 7 6 5 4 3 2 1 Saddle stitcher controller PCB 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 M1S Feed motor J109 1 2 3 J208 1 2 3 4 J4 +5V G DELV +5V G FDRLHP +5V G GIDHP +5V G LUNGEHP +5V G LUNGETOP 1 2 3 4 5 6 7 8 J130 1 2 3 J125 M J110 1 2 3 J308 4 3 2 1 J4 10 9 8 7 6 5 4 3 2 1 J10 J10 +5V 1STPA 2NDPA 3RDPA G +5V G INLTCVR 1 2 3 M5S Alignment motor J111 1 2 3 J13-3 J13-2 J13-1 J108-2 J108-1 J112-2 J112-1 J205-2 J205-1 J110-2 J110-1 J109-2 J109-1 J10-1 J10-2 J10-3 J10-4 J10-5 J124 1 2 3 M J132 1 2 3 J6-3 J6-2 J6-1 A B A B +24V A B A B +24V J18 J18 1 J130-3 2 J130-2 3 J130-1 1 +5V 2 PAFLDHP 3 G J12 J12 5 A 5 4 B 4 3 A 3 2 B 2 1 +24V 1 J201 1 2 3 J6-9 J6-8 J6-7 J6-6 J6-5 J6-4 J7 10 9 8 7 6 5 4 3 2 1 J2 J119-1 J119-2 J119-3 J119-4 J119-5 1 2 3 4 5 6 J7 10 9 8 7 6 5 4 3 2 1 J18-3 J18-2 J18-1 J2 J17 B B A A PI17S Vertical path sensor NO 6 5 4 3 2 1 J114-1 J114-2 J114-3 J114-4 J114-5 J113-1 J113-2 J113-3 J113-4 J113-5 J13 J5 4 3 2 1 1 2 3 J301 3 2 1 J131 1 1 2 2 3 3 NO J202 1 2 3 J105 1 2 3 J302 J14 J5 4 3 2 1 J402 1 2 3 J16 +5V LUNGECLK G FDR G +5V EJCVR G +5V +5V FLDCLK G JOGHP G +5V J115-1 J115-2 J115-3 J115-4 J502 3 2 1 J11-3 J11-2 J11-1 J11 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J116-1 J113-2 J117-1 J117-2 J118-1 J118-2 3 2 1 J209 1 2 3 J11 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J13 J15 J15 8 8 7 7 6 6 RLNPSL 5 5 +24V 4 4 FSPSL2 3 3 +24V 2 2 FLPSL1 1 1 +24V J309 J107-1 J107-2 J107-3 J104-1 J104-2 J104-3 J203-1 J203-2 J203-3 J102-1 J102-2 J102-3 J209-1 J209-2 J209-3 STCHHP1 G HKEMP1 J11-6 J11-5 J11-4 J106 1 2 3 J11-9 J11-8 J11-7 STCHHP2 G HKEMP2 J100 1 1 2 2 3 3 3 2 1 J203 1 2 3 J8 J303 14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 J131-3 J131-2 J131-1 J208-4 J208-3 J208-2 J11-12 J11-11 J11-10 J103 1 2 3 J101 1 2 3 J10-8 J10-7 J10-6 J9-3 J9-2 J9-1 MS7S Stitcher home position switch (front) J11-15 J11-14 J11-13 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J104 1 2 3 J102 1 2 3 M8S Paper pushing plate motor MS3S Delivery door switch 1 2 3 1 2 3 M MS2S Front door switch 8 J8 1 2 3 M MS1S Inlet door switch 9 J121-1 J121-2 J121-3 J121-4 J121-5 J121-6 J121-7 J120-1 J120-2 J120-3 J120-4 J120-5 J120-6 J120-7 1 2 3 1 2 3 COPYRIGHT © 2000 CANON INC. 10 J107 1 2 3 M2S Paper folding motor PI16S Stitcher unit home position sensor PI8S PI7S Paper positioning Paper positioning plate sensor plate home position sensor PI6S Tray paper sensor PI5S PI4S Alignment plate Paper folding home position motor clock sensor sensor PI3S Delivery cover sensor PI2S Front door open/closed sensor PI1S Paper pushing plate motor clock sensor 12 SADDLE STITCHER UNIT CIRCUIT DIAGRAM A A-19 Saddle Stitcher Unit PCB (A501) +5C 2 1. 1 Q2 VCC PGN NC A14 A13 A8 A9 A11 OE A10 CE 07 06 05 04 03 A15 D1 A11 A10 A12 A9 A13 D0 A8 VSS2 VSS4 A14 A7 PD5 ABUS0 ABUS1 ABUS2 ABUS3 ABUS4 ABUS5 ABUS6 A6 PQ1 PQ2 PQ3 PQ4 PQ5 19 20 21 LED1 22 23 24 25 TRAY-P-SENS231 26 TRAY-P-SENS230 27 28 29 30 PULLOUTS43 PULLOUTS42 31 PULLOUTS41 32 C5 1 2 DIPSW[7:0] PULLOUTS40 A5 A4 A3 A2 A1 A0 DG7 DG6 VCC DG5 DG4 DG3 DG2 PD7 PO0 ORI-NUKE TRAY-M[2:0] ORI-HP C16 2 2 2 TARY-P-SEN23[1:0] 1 1 C15 2 1 C14 1 EJCT-SENS <A505> ORITOP 24VDOWN <A505> 14 5 6 Q7 2 ABUS19 4 Q7 5 9 Q7 10 C163 6 C6 2 8 2 ABUS17 1 1 2 3 4 C17 R24 Q23 1 4 1 8 7 6 5 J2 J17 J17 +5V Q172 4 J2 R506 C166 R509 <A507> R25 R508 C165 3 2 VDD XOUT MODOUT/RS0 REF-OFF REFOUT/RS1 LF VSS <A507> 2 J2 C164 XIN <A507> 1 J2 Q173 X1 1 C6 C7 ABUS18 2 ABUS16 ABUS15 ABUS14 ABUS13 ABUS12 ABUS11 3 <A507> +5U <A506> 1 <A506> R20 2 D1 R21 2 Q15 BUS1 <A506> +5U 1 C8 <A505> PULLOUTS4[3:0] R23 A16 PD4 A6 P12 2 PD3 A5 PD6 CLK 3 A17 A4 PD5 CTS1 COVER <A502> DOORSW2 DIPSW0 DIPSW1 DIPSW2 DIPSW3 DIPSW4 DIPSW5 DIPSW6 DIPSW7 1 A18 PD2 A3 PD4 CTS2 1 PD1 A2 PD3 CTS3 1 2 R507 A19 A1 PD2 TXD1 DOORSENS[1:0] R505 PD0 A0 PD1 RXD1 R504 PO0 PD0 TXD2 2 PO1 RES0 VSS2 RXD2 1 PO2 PC7 Q4 R22 2 CLK PC6 D14 PA7 BUS0 1 STBV PC5 D13 PA6 TXD3 LED1 2 RES PC4 D12 PA5 RXD3 ABUS7 HOOKS0 HOOKS1 DOORSW0 DOORSW1 DOORSENS0 DOORSENS1 +5U 1 NM1 Q1 PC3 PA4 INTR ABUS21 ABUS20 R450 BUS[4:0] VSS5 PC2 PA3 DN DBUS[8:0] PC1 R449 ABUS[22:0] XTAL RXTAL 5VB 2 VSS1 PC0 PA2 S 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 X2 1 P70 VREF P71 P72 P73 P74 P75 P76 P77 A20 AVSS A21 A22 A23 PB0 PB1 VSS6 PB2 PB3 PA0 PB4 PA1 PA2 PA3 VCCS 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 STPLM2 STPLM3 PA4 AS PB7 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 ABUS8 ABUS9 ABUS10 STPLM[3:0] PA5 PB6 ABUS0 ABUS1 ABUS2 ABUS3 ABUS4 ABUS5 ABUS6 ABUS7 <A503> PA6 RD D2 STPLM0 STPLM1 MRW PB5 D11 SENS3[1:0] <A505> PB4 D10 SENS30 SENS31 LWR D9 <A506> <A506> RESET PPHP SUHP PUSHSW HAHS MD0 PB3 D8 <A501><A504> <A506> <A506> PB2 VSS5 SENS43 MD1 D7 TRAY-SENS PB1 D6 <A505> STPLHP3[1:0] SENS40 SENS41 STPLHPS50 STPLHPS51 SENS42 AVCC MD2 D5 <A503> SENS4[3:0] R +5V PB0 D4 <A506> GAIDOM[2:0] VCC ORIDIR0 ORIDIR1 SLOUT0 SLOUT1 <A505> JOGM0 JOGM1 ORIPWN TUKICCW GAIDOM0 GAIDOM1 GAIDOM2 JOGM2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PA7 5VB D3 <A504> 1 JOGM[2:0] PA1 <A505> <A506> <A505> <A507> <A506> <A505> <A503> <A503> 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 2 2 L2 C3 +5V 1 PAPERPOSM2 SOLTMR TUKICW D15 FEEDM[2:0] FEEDM1 FEEDM0 FEEDM2 TUKIPWM PAPERPOSM1 PAPERPOSM0 TRAY-HP SENS52 SENS51 TUKE-CLK SENS50 <A504> NUKE6 NUKE5 NUKE3 NUKE1 NUKE4 NUKE2 HARI-KEN1 HARI-KEN0 PA0 W PQ6 R4 RESET <A501><A504> SLOUT2 PAPERPOSM[2:0] SENS5[2:0] TRAY-M2 TRAY-M1 TRAY-M0 A7 PQ7 BUS0 BUS1 <A503> DOORSW[2:0] DG0 VSS VCC ABUS21 ABUS20 ABUS19 XOUT N-RST 4 3 XIN GND P10 VOUT DG1 HMT 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 KEY Q5 CNVSS ABUS8 ABUS9 ABUS11 ABUS20 ABUS10 ABUS18 DBUS7 DBUS6 DBUS5 DBUS4 DBUS3 HOOKS[1:0] 64 63 62 61 60 59 58 57 56 55 54 53 52 51 R3 <A504> <A504> <A504> <A505> DBUS2 DBUS3 DBUS4 DBUS5 DBUS6 DBUS7 +5V ABUS21 2 28 27 26 25 24 23 22 21 20 19 18 17 16 15 R448 VCC WE CS2 A8 A9 A11 OE A10 CS1 1/08 1/07 1/06 1/05 1/04 NC A12 A7 A6 A5 A4 A3 A2 A1 A0 1/01 1/02 1/03 GND C11 1 2 ABUS14 ABUS13 ABUS8 ABUS9 ABUS11 ABUS20 ABUS10 ABUS17 DBUS7 DBUS6 DBUS5 DBUS4 DBUS3 1 Q3 1 ABUS12 2 ABUS7 3 ABUS6 4 ABUS5 5 ABUS4 6 ABUS3 7 ABUS2 8 ABUS1 9 ABUS0 10 DBUS11 11 DBUS12 12 DBUS13 13 14 DBUS0 DBUS1 +5v C1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 C10 1 2 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 C2 L6 2 1 2 VPP A16 A15 A12 A7 A6 A5 A4 A3 A2 A1 A0 00 01 02 GND 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 C9 +5C 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ABUS16 ABUS15 ABUS12 ABUS7 ABUS6 ABUS5 ABUS4 ABUS3 ABUS2 ABUS1 ABUS0 DBUS0 DBUS1 DBUS2 LED3 <A507> +5V 2 1 L4 2 Q2S +5v LED1 1 2 R32 Q172 1 A-20 C162 VCC 5 GND 3 2 SLOUT[1:0] 2 <A504> ORIDIR[1:0] C167 1 <A502> DBUS0 DBUS1 DBUS2 DBUS3 DBUS4 DBUS5 DBUS6 DBUS7 5VB COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. +24R 2 +5V 2 14 VCC C70 GND 7 1 2 C69 7 1 2 C67 2 C66 1 2 C65 14 VCC GND +5U +5V Q12 4 7 7 2 2 2 VCC GND 14 VCC GND 7 14 VCC GND 7 PR D 3 C148 VCC GND 14 C74 7 14 1 1 VCC GND 14 2 Q168 Q17 C72 C20 Q15 Q117 1 1 CP2 Q16 C120 CP1 1 3 Q 5 Q 6 K CLR 2 1 +5V 2 2 R41 +5V C71 R42 R207 1 +5V 2 ETH2 E 12 3 +24V 7 R43 2 1 9 E1 14 VCC GND Q13 08 J +5U L1 +2 1 1 D4 R39 8 C1 Q25 10 E2 74 2 11 C2 7 Q12 02 +5U 1 1 R36 6 RT 7 GND 2 1 14 VCC GND Q11 JNT1 4 TCON OCON 13 12 5 CT VCC C22 D3 1 N.ININ. IN2 16 2 ININ1 ININ2 15 14 3 FB ROUT R38 R34 R40 Q6 7 1 R37 R35 1 6 14 VCC GND Q8 1 Q7 1 L8 C19 J2 2 R33 1 5 +2 J2 Saddle Stitcher Unit PCB (A502) +5V Q13 13 R44 12 Q7 11 13 11 CB1 1 SOLPWM <A504> 2 ICP5 1 2 1 2 2 D7 1 1 7 4 4 2 2 2 2 3 Q30 Q9 + 5 - 6 R56 R58 ETH3 C23 2 1 C28 R60 1 - C27 3 2 2 PA3 + 2 11 C29 1 10 1 D5 +5V Q9 D6 Q117 8 R63 1 +24R Q26 2 R46 Q31 3 1 DOORSW1 1 R57 1 1 E 2 +24U +5V 13 R64 13 Q33 Q168 P45<CCW> ORIDIRI Q8 12 R53 2 11 12 5 3 1 J4 FOLDING MTR 7 J4 8 J4 2 2 C122 1 +5V 3 Q29 3 1 12 PB2 2 ZD3 3 2 R55 13 R45 4 Q28 1 3 2 Q8 3 Q117 R62 ORIPWM Q118 FRONT DOOR J4 1 2 1 3 R359 J4 PA2 3 2 1 1 1 DOORSW0 2 ZD2 2 10 R61 INLET DOOR J4 11 C157 C158 R50 1 R358 24S<503> ORIDIRO Q32 2 1 P44<CW> Q168 2 +5V 1 J4 C21 2 8 1 J1 R52 R51 +2 J1 1 R47 DELIVERY COVER ORIDIR[1:0] 6 3 PA7 Q27 2 1 2 1 R48 1 C26 +2 1 C25 J4 2 DOORSW2 ZD4 DOORSW[2:0] COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-21 1. Saddle Stitcher Unit PCB (A503) 24S<502> C150 1 STPLM[3:0] C151 2 1 R78 R488 4 3 1 1 2 Q36 R497 3 1 +5V J8 J8 11 J8 Q37 CP4 1 STPLHPS[1:0] Q17 STPLHPS0 R333 R70 1 Q11 2 2 R498 4 3 C154 2 3 2 1 C41 1 R338 R339 HOOK SENS1 1 J8 2 2 C116 R107 R86 C140 1 STPLM3 9 8 8 R500 10 R96 2 R491 3 R474 Q45 1 1 2 C156 2 Q11 9 A-22 6 R336 Q168 P43 R337 5 1 2 C115 +5V + - 4 7 R106 1 R108 1 R335 8 Q108 HARI-KEN1 3 J8 2 J8 D14 HOOKS1 STAPLE H.P1 +5U C40 J8 J8 J8 1 4 4 R104 1 1 2 1 1 C126 1 3 Q17 2 3 +5V Q43 STPLHPS1 1 13 2 Q42 R499 2 02 STITCHER MTR (F) 7 J8 6 5 Q11 CP3 Q41 3 1 2 1 11 12 R490 3 Q44 3 6 C153 R473 Q40 2 Q168 1 R94 2 R81 R92 2 R103 1 +5U 2 2 R93 5 8 J8 D15 1 +5V C155 D11 C39 24S<502> 1 R472 Q39 HOOK SENS2 2 3 STPLM2 R101 2 R489 R102 HOOKS0 R80 1 C152 9 J8 R100 2 4 1 3 10 J8 2 2 STAPLE H.P2 +5U C38 E D10 Q168 STPLM1 R98 1 ETH4 1 C139 1 2 2 R330 R97 C114 1 C113 1 +5V HOOK[1:0] R332 2 +5U R331 3 2 + - 2 4 1 1 8 Q108 R329 HARI-KEN0 P42 J8 2 R471 14 1 Q11 5 6 STITCHER MTR (R) Q35 3 13 12 2 1 2 3 2 2 2 1 3 1 STPLM0 C149 P41 Q34 R76 Q38 Q168 2 R65 R77 P40 2 +5V COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. +24U PH IO 10 Q D17 1 K 2 1 3 J15 1 2 2 J15 SLOUT1 8 4 Q48 Q13 6 5 D18 9 R475 3 4 J15 5 J15 R501 RESET <501> <504> FLAP SL2 2 Q 3 1 C131 1 R119 D 2 Q47 R476 CLR 9 1 C PR 3 FLAP SL1 1 VR I1 11 11 SLOUT0 1 Q12 Q13 D19 VCC 12 1 J15 2 FEED SL 2 GND2 GND3 13 ICP7 13 GND1 GND4 14 SOLPWM <A503> 1 SLOUT2 P55 Q13 6 J15 Q170 R120 8 10 3 FEEDM0 FEEDM1 FEEDM2 J5 J5 J5 J5 Q15 11 1 NC 8 J15 ICP2 +24U 2 +5V ICP3 PAPERPOSM[2:0] 12 PB7 4 J7 B R313 C105 R311 7 R314 R315 9 11 13 C106 5 J7 A C107 15 2 R310 2 * 5 REFA INA RSA RSB TDB REFB OUT/B TDA GA OUT/A VS OUTB GB INB 2 C108 1 3 J7 A 14 C103 3 2 INB 10 R312 PAPERPOSM2 3 OUTA PAPER POS MTR 7 J7 B * 4 6 8 J7 A * 8 10 9 J7 B 12 14 10 J7 A 1 GB 8 * 1 2 OUTB 6 Q104 2 J7 B Q103 1 VS C104 2 13 REFB 15 OUT/B OUT/A 4 ALIGNMENT MTR 1 R309 2 1 C102 GA +5V R318 2 9 RSB 11 TDB TDA 2 2 6 J7 PAPERPOSM0 R317 2 2 R305 R306 1 OUTA 3 REFA 5 INA 7 RSA C101 1 R304 R307 R308 2 1 R303 PA0 Q101 1 Q102 JOGM2 3 R301 +5V +5V 1 J7 1 JOGM0 1 R316 R302 +5V PB1 7 J15 10 +5V JOGM[2:0] PB0 NC FEED MOTOR 1 PA4 PS5 PS3 1 2 3 4 R434 R436 R435 1 <501> 9 2 8 VMM1 VMM2 12 15 R437 7 MA T C134 2 C135 1 6 9 1 5 R429 IO 10 2 2 8 PH R430 C 11 1 C138 R433 +5v VR 4 C136 2 GND2 6 VCC 7 I1 3 E MB +24V SOLTMR R427 2 2 15 SLOUT[1:0] 16 R428 1 R431 MA 16 R432 E 3 VMM1 VMM2 14 4 GND1 GND4 13 12 5 GND3 1 C137 1 MB 2 T +5V 2 10 Q154 2 C132 1 Q155 ICP1 1 C133 2 +2 1 2 +5V FEEDM[2:0] Saddle Stitcher Unit PCB (A504) PA2 JOGM1 COPYRIGHT © 2000 CANON INC. PA1 PAPERPOSM1 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-23 1. Saddle Stitcher Unit PCB (A505) PULLOUTS4[3:0] 1 +5U SENS5[2:0] R123 PULLOUTS40 7 J6 Q15 2 C53 R151 1 2 +5U R150 10 J9 11 J9 R152 C54 PUSHING H.P 12 J9 +5U 1 2 +5U +5U C49 R153 SENS51 Q151 2 R156 SENS50 6 J9 R141 1 PA4<IPC> 1 D38 R412 R159 1 D39 C51 2 R323 VS 8 9 RSB 10 11 TDB OUTB GB 12 13 REFB 14 15 OUT/B INB R164 D41 2 GUIDE MTR 2 J12 B * R209 ORITOP Q17 12 R210 13 13 J9 R408 PUSHING TOP S 14 J9 15 J9 2 1 2 OUT/A 6 NUKE6 3 J12 A * C79 4 J12 A 5 J12 A R327 C112 1 2 R324 C111 TDA 2 GA 4 1 R319 5 INA 7 RSA 1 R325 R326 2 R322 C110 1 OUTA 3 REFA 12 J11 R208 1 J12 Q105 FRONT DOOR 11 J11 +5U +5U 10 J11 1 R321 2 Q106 GAIDOM2 3 R320 +5V 1 PB6 GAIDOM0 1 PB4 C57 +5V C109 GAIDOM2:0] 163 R165 1 R166 D42 DOORSENS1 +5U 2 PA5<IPC> 2 2 ICP4 1 +24V 9 J11 Q153 R413 PULLOUTS43 1 DELIVERY COVER 8 J11 3 +5U +5V 7 J11 2 C56 +5U R160 2 1 1 Q58 2 DOORSENS0 R161 9 J9 5 J11 6 J11 R158 1 GUIDE H.P 1 2 8 J9 D40 P95 SENS31 3 Q16 DOORSENS[1:0] 2 2 GAIDOHP 1 2 R140 7 J9 +5U +5U 3 PULLOUTS42 R139 Q152 +5U +5U 2 +5U C55 R128 NUKE3 +5U R155 1 1 C50 FOLDING CLK 1 P80 2 R136 3 4 J11 2 Q16 4 CRESCENT SENS 5 J9 2 P94 SENS30 D37 4 J9 1 R134 [1:0] R135 SENS3 R154 2 1 P82 3 J9 D36 R131 5 2 6 2 J9 1 EJCT-SENS D35 R130 Q16 3 J11 R411 PULLOUTS41 1 J9 DELIVERY SENS ALIGNMENT H.P 3 +5U R129 2 J11 +5U +5U +5U 1 J11 R147 1 TRAY P SENS 9 J6 C48 R145 2 1 SENS52 1 R126 5 2 6 P83 1 TRAY-SENS 8 J6 2 R125 Q17 R146 R124 +5U R410 +5U +5U 3 +5U 2 NUKE2 Q150 PB5 A-24 GAIDOM1 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. SENS4 [3:0] Saddle Stitcher Unit PCB (A506) +5U +5U R168 2 R169 Q17 SENS42 10 3 +5U C58 J6 J6 PAPER SENS R170 11 1 2 PC4 1 J6 +5U +5U +5U Q16 SENS43 8 R175 9 1 2 PC6 2 3 +5U C59 R179 4 Q16 10 5 R180 11 C60 R198 4 R199 J10 1st P SENS PPHP Q17 8 5 R200 9 6 J10 2nd P SENS J10 3rd P SENS J6 PAPER POS H.P J6 J6 C64 J10 +5V +5U +5U +5U D51 1 R188 R189 6 2 7 R190 D52 2 D117 R403 1 1 J13 R400 R9 R401 6 3 1 4 2 1 2 +5V J13 J13 +24R 2 1 1 4 5 2 D119 C12 ZD1 2 Q59 3 2 1 1 1 2 1 D120 1 2 8 5 STITCHER IN SENS D118 R422 2 COPYRIGHT © 2000 CANON INC. 10 7 +5U R423 C130 12 9 24VDOWN R421 R424 14 11 R14 3 +5U HANS 16 13 SW2 PUSHSW 2 R404 R420 1 2 R405 C129 J10 15 +5U +5U SUHP J10 R402 NUKE5 2 C62 8 INLET COVER SENS 1 R191 1 2 COVER PA6(IPC) J10 SW1 DIPSW0 DIPSW1 DIPSW2 DIPSW3 DIPSW4 DIPSW5 DIPSW6 DIPSW7 R18 NUKE4 R399 C61 R398 DIPSW [7:0] R8 R185 13 R7 12 1 2 SENS41 R5 Q16 PC1 R6 R184 1 2 PC0 SENS40 J10 1 2 1 R174 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 6 7 J13 J13 PATH SENS J13 J13 A-25 1. Saddle Stitcher Unit PCB (A507) +5V 2 C159 +24U 1 2 R502 C160 TRAY-M [2:0] 1 +5V R344 R345 +5V +24U TRAY-M0 R455 J4 PA2 Q115 +24R 2 FOLDING MTR 3 +5V R454 R457 R456 C142 R503 1 2 2 1 1 Q109 7 - + - 6 4 C117 1 R353 2 <A506> 5 C144 J14 12 4 J14 14 5 1 2 3 4 6 OUTB GB REFB INB C145 ETH1 2 4 5 R374 NUKE1 ETH5 1 2 +5U +5U R373 E R194 Q15 Q8 TRAY-HP 10 12 R195 13 R351 9 3 R354 R464 Q15 TRAY-P-SEN230 +5U 13 R367 8 C147 +5U 4 R463 R460 C146 J11 3 1 2 2 ORI-NUKE +5U R496 R492 +5U 1 2 14 J14 +5U Q162 LED3 3 <501> 12 J14 1 15 J14 13 J14 R462 3 9 TRAY P SEN3 PUSH CLK SENS +5U +5U Q171 TRAY-P-SEN231 J11 J14 TRAY P SEN2 +5U J11 1 2 C125 14 1 2 TUKI-CLK R366 J14 8 11 J14 Q15 R365 J14 7 10 J14 R466 9 6 TRAY HP +5U R467 Q112 1 PB3 TRAY-P-SEN23 [1:0] +5U 1 2 2 8 C63 1 2 TUKICCW E 3 R348 Q117 J14 TRAY MTR 1 R346 R349 8 9 J14 J14 TRAY-M1 Q109 + 13 R347 1 D107 2 2 D108 1 2 Q117 C118 1 D109 9 RSB 11 TDB 1 2 2 R451 C141 8 D22 2 VS 8 10 15 OUT/B +5V GAIDOHP GA OUT/A RSA Q116 C119 R357 5 INA 7 TDA 1 2 6 4 3 1 3 4 1 TUKIPWM 5 2 Q8 Q117 R356 R458 C143 ICP6 1 +2 1 J4 R452 10 1 2 9 R355 1 OUTA 3 REFA R459 3 1 Q164 1 2 Q163 TRAY-M2 2 3 Q114 1 PA7 Q113 R453 3 Q111 1 3 2 2 2 1 1 2 R343 Q117 TUKICW +5V R426 1 J16 2 J16 3 J16 J18 FOLDING HP J18 R493 ORI-HP R495 R494 3 J18 C161 A-26 1 2 <501> COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) APPENDIX 2. Paper sensor PCB R1 PI18S 5 R2 4 3 2 PI19S 1 J123 J123 J123 J123 J123 R3 PI20S COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-27 G. 12 11 10 9 8 7 6 PUNCHER UNIT (option) CIRCUIT DIAGRAM 5 4 3 2 1 J106 J1A-3 J1A-2 J1A-1 1 2 3 J1A J102-3 J102-2 J102-1 J105 J101-4 J101-3 J101-2 J101-1 J1B-6 J1B-5 J1B-4 1 2 3 1 2 3 4 5 6 7 8 9 10 11 J104 1 2 3 J101 M M2P Horizontal registration motor PI3P Punch home position sensor J1B J104-3 J104-2 J104-1 J105-3 J105-2 J105-1 J112-4 J112-3 J112-2 J112-1 4 3 2 1 J1B-1 J1B-2 J1B-3 1 2 3 J101 1 2 3 4 J1A-10 J1A-9 J1A-8 J1A-7 1 2 3 4 5 6 7 8 9 10 11 +5V SREGHP G J5 +24V 1 UDROPN 2 3 FDROPN 4 J11 1 2 3 4 5 6 7 1 2 3 4 5 6 7 J10 J10 1 2 3 4 5 6 1 2 3 4 5 6 J112 J7-13 J7-12 J7-11 J7-10 J7-9 J7-8 J7-7 J7-6 J7-5 J7-4 J7-3 J7-2 J7-1 J106 1 NO 2 C 3 NC E J1B 1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 J7 J7 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 G +5V PUNCHHP G PUNCHCLK +5V +5V LEDON DFULL G D J4 G 1 2 3 +24V 4 1 2 3 4 LEDON5 LEDON4 LEDON3 LEDON2 LEDON1 G PAEND SREG4 SREG3 SREG2 SREG1 +5V G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J3B J112 J1B-10 J1B-9 J1B-8 J1B-7 M1P Punch motor 1 2 3 4 J10-6 J10-5 J10-4 J10-3 J10-2 J10-1 J11-7 J11-6 J11-5 J11-4 J11-3 J11-2 J11-1 J113 M Photosensor PCB 1 2 3 4 J4 J23 1 2 3 4 1 2 3 4 Punch driver PCB J11 LED PCB J5 +24V B A B A J3A Scrap full detection PCB 1 NO 2 C 3 NC J1A MS1P Upper door switch 1 2 3 J102 MS2P Front door switch PI1P Punch home position sensor 1 2 3 PI2P Punch motor clock sensor F 1 2 1 2 J114 1 2 J114 1 2 J2 J2 1 2 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J3A J21A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 13 12 11 10 9 8 7 6 5 4 3 2 1 J3B J21B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C Finisher unit B A COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-29 1. Punch Driver PCB (A502) +24U +5V ICP2 Q1 3 1 R3 2 3 Q2 3 2 2 1 3 +5V 1 J2 Q7 2 3 1 4 6 2 R8 1 Q3 5 1 R15 A13 J3 Q5 2 2 R7 A14 J3 R4 R1 1 R2 R14 TO DCON Q4 3 PUNCH MOTOR J2 Q7 +5V 8 10 R16 9 Q6 R9 A12 J3 R5 Q7 11 13 12 3 R6 2 1 Q7 +24U ICP1 +5V 5 6 J3 J3 J3 J3 GND GND GND Vcc VR I1 C Ph I0 4 12 5 11 6 10 7 8 9 MA Vmm Vmm GND GND GND GND Vcc VR I1 C Ph I0 C2 15 14 13 12 11 10 9 A8 A10 A11 N.C. A9 J1 A10 J1 A11 PUNCH REG MOTOR J1 A9 R58 A6 1 R59 A5 2 R60 A7 3 R61 +5V 4 CS VCC SK NC DI DO TEST GND 8 7 6 C11 5 R38 R37 R36 A4 R35 A-30 13 T 16 A7 J1 A8 J1 Q12 J3 J3 J3 J3 3 E R19 GND 14 MB R20 Vmm 2 C18 8 MA Vmm 1 15 R13 R12 R11 R10 R25 7 T 16 C5 4 E R21 C19 3 MB R23 2 R22 1 +5V Q22 C4 Q8 C1 C3 + COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) 1. Punch Driver PCB (A503) +24V TO DCON +5V 4 J4 +24V + 3 J4 C6 Q7 14 VCC 7 GND +5V C10 J5 PUNCH UPPER COVER J5 2 J4 + C7 1 J4 J5 +5V TO DCON 13 12 11 J3 10 J3 9 J3 8 J3 B10 J3 +5V 7 6 +5V R41 R44 J7 PUNCH FRONT COVER J5 J7 B6 R42 J7 J7 J7 J7 R34 J7 J3 B9 D1 Q11 R30 5 7 C17 R47 4 Q18 8 6 A3 B7 Q19 R33 A4 A5 R49 2 Q20 J3 J7 J1 PUNCH HP SENS B1 +5V 1 B10 J3 B9 A3 +5V R57 +24V Q11 2 +5V B3 +5V J1 J1 J1 J1 PUNCH CLK SENS DUST_SENS_PCB B7 8 B2 B8 J1 R45 B8 Q16 J3 J7 J1 A6 B5 R50 Q21 J1 J7 +5V R56 J1 DUSTBOX SENS LED_PCB 3 R55 J1 +5V R48 4 J3 J7 +5V R54 REG HP SENS A1 J1 A2 +5V C9 J3 C15 + C16 PHOTO_SENS_PCB Q15 ZD2 4 +5V Q17 R53 J3 C14 R46 5 +24V B2 +5V +24U +5V R52 3 Q14 ZD1 2 J7 J7 R43 1 B4 J1 J1 J3 B5 B4 +5V B6 1 J1 J1 J1 3 4 +5V R39 J3 J3 J3 J3 COPYRIGHT © 2000 CANON INC. R40 B1 A2 B3 A1 N.C FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-31 APPENDIX 2. LED PCB 1 J10 LED1 LED2 LED3 LED4 LED5 COPYRIGHT © 2000 CANON INC. 2 J10 3 J10 4 J10 5 J10 6 J10 FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-33 3. C1 C7 R1 R13 +5V +5V 6 5 3 Q2 - 8 JP3 7 + 4 JP4 PTR1 6 J11 1 2 3 Q1 JP2 R4 1 2 +5V +5V R16 PTR4 8 2 - 3 + 4 C14 1 C3 C9 R5 R17 1 R20 Q3 2 3 3 + +5V +5V +5V PTR2 8 1 7 J11 1 2 3 6 R8 +5V 2 3 J11 D1 D4 PTR5 Photosensor PCB 5 4 Q1 - 8 JP1 7 + 4 4 C13 J11 JP6 D2 D5 C5 +5V Q3 5 - +5V 8 + 4 +5V +5V 7 C15 PTR3 2 1 3 JP5 R12 6 1 J11 R9 Q2 2 3 + 2 J11 8 1 5 J11 4 D3 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-35 APPENDIX 4. Scrap full detector PCB +5U 4 3 J671 J671 C673 R674 1 R673 2 C672 +5U 2 +5U 2 R672 8 1 2 1 3 2 2 2 LED6 1 1 PTR6 J671 4 R671 3 1 Q671 2 1 D671 1 J671 +5U 6 8 7 Q671 5 4 2 C671 1 COPYRIGHT © 2000 CANON INC. FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) A-37 APPENDIX H. SOLVENTS AND OILS No. Name Description Composition 1 Vic Clean C-17 Cleaning: e.g.,glass, plastic, rubber parts, external covers Hydrocarbon (fluorine family) Alcohol Surface activating agent Water · Do not bring near fire. · Procure locally. · Isopropyl alcohol may be substituted. 2 Lubricant Drive, friction parts, lead cam Silicone oil · Varmulb G2 (made by Japan Mineral Oils) A-38 COPYRIGHT © 2000 CANON INC. Remarks FINISHER-F1/SADDLE FINISHER-F2 REV. 0 JULY 2000 PRINTED IN JAPAN (IMPRIME AU JAPON) Prepared by Office Imaging Products Technical Support Dept. 3 Office Imaging Produce Quality Assurance Center. CANON INC Printed in Japan REVISION 0 (JULY 2000)(01073) 5-1, Hakusan 7-chome, Toride-shi Ibaraki, 302-8501 Japan This publication is printed on 70% reprocessed paper. PRINTED IN JAPAN (IMPRIME AU JAPON) 0800AB1.05-1