Download Multiquip WPB16 User's Manual
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PARTS MANUAL SERIES MODEL WPB16 (RECOIL START) MODEL WPB16E (ELECTRIC START) POWER BUGGY Revision #10 (09/28/09) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES. PROPOSITION 65 WARNING Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are: Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfromchemically treatedlumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: ALWAYS work in a well ventilated area, and work with approved safety equipment, such as dust masks that are specially designed to filter out microscopic particles. NOTES MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 3 TABLE OF CONTENTS MQ-WHITEMAN WPB-16 / WPB-16E POWER BUGGY Here's How To Get Help ........................................... 3 Table Of Contents .................................................... 4 Parts Ordering Procedures ...................................... 5 Explanation Of Codes In Remarks Column ............. 6 Suggested Spare Parts ............................................ 7 COMPONENT DRAWINGS Nameplate and Decals.......................................... 8-9 Hydraulic Drive Assembly .................................10-11 Hydraulic Pump Assembly ................................12-13 Hydraulic Dump Assembly ................................ 14-15 Pump And Coupling Assembly ..........................16-17 Tub Assembly ....................................................18-19 Panel Assembly .................................................20-21 Brake Assembly ................................................22-23 Steering Assembly ............................................24-25 Chassis Assembly ............................................. 26-27 Dump Pedal And Handle Assembly ..................28-29 Hydraulic Oil Tank Assembly .............................30-31 Battery Assembly (Electric Start) ......................32-33 Fuel Tank Assembly ..........................................34-35 HONDA GX390K1QA2/QAE2 GASOLINE ENGINES Air Cleaner Assembly........................................36-37 Camshaft Assembly ..........................................38-39 Piston Assembly ................................................40-41 Crankcase Cover Assembly ..............................42-43 Crankshaft Assembly ........................................44-45 Cylinder Barrel Assembly ..................................46-47 Cylinder Head ...................................................48-49 Fan Cover Assembly .........................................50-51 Flywheel Assembly ...........................................52-53 Ignition Coil Assembly ....................................... 54-55 Carburetor Assembly ........................................56-57 Muffler Assembly ..............................................58-59 Recoil Starter Assembly....................................60-61 Starter Motor Assembly (Electric Start) ............62-63 Control Box Assembly (Electric Start) ...............64-65 Control Assembly ..............................................66-67 Gasket Assembly ..............................................68-69 Labels Assembly ...............................................70-71 Terms and Conditions of Sale — Parts .................. 72 NOTE Specification and part number are subject to change without notice. PAGE 4 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) www.multiquip.com PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1st, 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username and Password, E-mail us at: [email protected]. Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information To obtain an MQ Account, contact your District Sales Manager for more information. Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.* Goto www.multiquip.com and click on Order Parts to log in and save! Note: Discounts Are Subject To Change Order via Fax (Dealers Only): Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.* All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877) Note: Discounts Are Subject To Change Order via Phone: Domestic (US) Dealers Call: 1-800-427-1244 Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you. International Customers should contact their local Multiquip Representatives for Parts Ordering information. When ordering parts, please supply: ❒ ❒ ❒ ❒ ❒ ❒ Dealer Account Number Dealer Name and Address Shipping Address (if different than billing address) Return Fax Number Applicable Model Number Quantity, Part Number and Description of Each Part ❒ Specify Preferred Method of Shipment: ✓ UPS/Fed Ex ✓ DHL ■ Priority One ✓ Truck ■ Ground ■ Next Day ■ Second/Third Day All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 5 WPB-16 — EXPLANATION OF CODE IN REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions. The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availibility of the parts listed. * * Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column. REMARKS Column Sample Parts List: NO. 1 2 2 3 4 QTY. Column PART NO. PART NAME QTY. REMARKS 12345 BOLT ...................... 1 ......INCLUDES ITEMS W/ WASHER, 1/4 IN. ............. NOT SOLD SEPARATELY 12347 WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY 12348 HOSE ................... A/R .... MAKE LOCALLY 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE * NO. Column Unique Symbols - All items with same unique symbol ( , #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column. * Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine. When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order. PART NO. Column Numbers Used - Part numbers can be indicated by a number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication. Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown. Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased. Indicated by: “INCLUDES ITEMS W/(unique symbol)” Serial Number Break - Used to list an effective serial number range where a particular part is used. Indicated by: “S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX” Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant. Indicated by: “XXXXX ONLY” “NOT USED ON XXXX” “Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts. “Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. PAGE 6 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — SUGGESTED SPARE PARTS WPB-16 POWER BUGGY 1 to 3 Units QTY. PART NO. DESCRIPTION 1 .......... 508667 .............. FILTER, HYDRAULIC OIL 1 .......... 18113 ................ CAP, HYDRAULIC OIL TANK 1 .......... 18035 ................ PUMP, HYDROSTATIC 1 .......... 511719 .............. COUPLING, ENGINE SHAFT 2 .......... 18316 ................ LINING, BRAKE 1 .......... 18145 ................ ROD, BRAKE CONTROL 1 .......... 18166 ................ CAP, FUEL 5 .......... 20763 ................ FILTER, IN-LINE FUEL 1 .......... 18025 ................ SWITCH, KILL 1 .......... 18133 ................ CABLE, THROTTLE 1 .......... 18132 ................ LEVER ,THROTTLE 1 .......... 18029 ................ WHEEL, DRIVE 1 .......... 18049 ................ WHEEL, STEERING 1 .......... 18016 ................ CABLE, PARKING BRAKE 3 .......... 9807956846 ...... SPARK PLUGS 3 .......... 35111880003 .... KEY, IGNITION (ELECTRIC START ONLY) 1 .......... 284627V7003 .... ROPE (RECOIL STARTER ONLY) 3 .......... 17210ZE3505 ... ELEMENT, AIR CLEANER 2 .......... 17218ZE3505 ... FILTER, OUTER NOTE The contents of this parts catalog are subject to change without notice. MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 7 WPB-16 POWER BUGGY — NAMEPLATE AND DECALS NAMEPLATE AND DECALS PAGE 8 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — NAMEPLATE AND DECALS NAMEPLATE AND DECALS NO. 1 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 18252 TBD 18251 EM985 513608 18245 18247 18248 18213 18214 18195 18225 513524 PART NAME QTY. REMARKS DECAL, WPB-16 2 DECAL, WPB-16E 2 DECAL, MQ WHITEMAN 2 DECAL, HYDRAULIC OIL 1 DECAL, LIFTING HOOK 3 DECAL, FORKLIFT LIFTING 6 DECAL, CRUSH WARNING 1 DECAL, HOT SURFACE WARNING 1 DECAL, BUCKET DUMP LEVER 1 DECAL, TRAVEL LEVER DIRECTION 1 DECAL, WHITEMAN SAFTEY INSTRUCTIONS 1 DECAL, GASOLINE ONLY 1 PLATE, SERIAL NUMBER ................................... 1 ......... CONTACT MULTIQUIP PARTS .......................................................................................... DEPT. MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 9 WPB-16 POWER BUGGY — HYDRAULIC DRIVE ASSY. HYDRAULIC DRIVE ASSY. PAGE 10 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — HYDRAULIC DRIVE ASSY. HYDRAULIC DRIVE ASSY. NO. 1 2 3 4 5 6 7 8 9 * 10 * 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. 18058 18264M 512202 512201 18276M 512189 492527 18029 511692 18237 492584 18190 491689 PT018038 18040 3365 505718 18011 PE449105 492600 492584 18027 18275M 18265M 3322 511528 PART NAME QTY. REMARKS VALVE, DIRECTION CONTROL 1 HOSE, DIRECTION VALVE TO DRV. MOTOR 1 ADAPTER, STRAIGHT ASSY 2 ADAPTER, ELBOW 2 HOSE, LH HYDRAULIC MOTOR 1 ADAPTER, T - CONNECTOR 2 NUT, HEX 1/2-20 8 WHEEL, DRIVE ASSY. FRONT 4 FLANGE, HUB 2 LUG BOLT/HUB FLANGE 8 NUT, HEX 1/2-13 NYLON ..................................... 8 ......... REPLACES 6109160 SCREW, HUB STUD 1/2-13X 3 IN. 8 KEY, COTTER 1/8 X 2 2 NUT, CASTLE 1-1/8-18 2 HUB, DRIVE 2 ADAPTER, STRAIGHT 6 SCREW, HHC 1/2-13 X 2-3/4 8 MOTOR, HYDRAULIC DRIVE 2 KEY, WOODRUFF 1-1/4 32 MM 2 WASHER, FLAT 1/2 8 NUT, NYLOC 1/2-13 8 HOSE, DRIVER MOTOR CROSSOVER 2 HOSE, RH HYDRAULIC MOTOR 1 HOSE, DIRECTION VALVE TO DRV. MOTOR 1 ADAPTER 2 FLANGE HUB ASSY. ........................................... 1 ......... INCLUDES ITEMS W/ * MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 11 WPB-16 POWER BUGGY — HYDRAULIC PUMP ASSY. HYDRAULIC PUMP ASSY. PAGE 12 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — HYDRAULIC PUMP ASSY. HYDRAULIC PUMP ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 18035 511808 3365 18256M 18258M 18261M 18263M 512190 18257M 508667 508664 511799 3322 18058 18262M 18266M 3322 PART NAME PUMP, HYDRAULIC ADAPTER, STRAIGHT ADAPTER, STRAIGHT HOSE, PUMP TO DUMP VALVE HOSE, FILTER TO PUMP HOSE, PUMP TO TANK HOSE, PUMP TO DIREC. VALVE ADAPTER, STRAIGHT HOSE, FILTER TO DUMP VALVE FILTER SUPPORT, FILTER ADAPTER, ELBOW ADAPTER, ELBOW VALVE, DIRECTION CONTROL HOSE, TANK TO PUMP HOSE, PUMP TO DIRECTION VALVE ADAPTER QTY. 1 2 6 1 1 1 1 2 1 1 1 2 1 1 1 1 2 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 13 WPB-16 POWER BUGGY — HYDRAULIC DUMP ASSY. HYDRAULIC DUMP ASSY. PAGE 14 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — HYDRAULIC DUMP ASSY HYDRAULIC DUMP ASSY. NO. 1 2 3 4 5 6 7 8 9 PART NO. 18022 491705 511803 18020 511804 512234 511806 18064 506191 PART NAME PISTON, HYD. DUMP ZERK FITTING ADAPTER, ELBOW HOSE, DUMP VALVE TO HYD. PISTON ADAPTER, STRAIGHT ADAPTER, ELBOW ADAPTER, STRAIGHT VALVE, DUMP ADAPTER, ELBOW QTY. 1 2 2 2 2 1 1 1 1 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 15 WPB-16 POWER BUGGY — PUMP AND COUPLING ASSY. PUMP AND COUPLING ASSY. PAGE 16 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — PUMP AND COUPLING ASSY. PUMP AND COUPLING ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 12 PART NO. 492472 511719 503112 18112 492598 492596 492355 492583 492313 512196 506250 GX390K1QA2 GX390K1QAE2 PART NAME QTY. SCREW, ALLEN HEAD 3/8-16 X 3/4 2 COUPLING, ENGINE SHAFT 1 SCREW, HEX 3/8-16 X 2-3/4 4 FAN 1 WASHER, FLAT 3/8 14 WASHER, FLAT 1/4 2 SCREW, HHC 1/4-20 X 1/2 2 NUT, NYLOC 3/8-16 7 SCREW, HHC 3/8-16 X 1-1/2 3 BRACKET, HYD. PUMP MOUNTING 1 KEY, WOODRUFF 1 ENGINE, HONDA GX390K1QA2 13.0 HP 1 ENGINE, HONDA GX390K1QAE2 13.0 HP 1 REMARKS RECOIL START ELECTRIC START MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 17 WPB-16 POWER BUGGY — TUB ASSY. TUB ASSY. PAGE 18 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — TUB ASSY. TUB ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NO. 18004 492313 512193 492598 490957 18130 18129 18022 492365 492597 492583 492582 512279 18099 PART NAME TUB, PLASTIC SCREW, HHC 3/8-16 X 1-1/2 WASHER, FLAT 3/8 LARGE WASHER, FLAT 3/8 RING, SNAP PIN, HYD. PISTON CROSS PIN, TUB FRAME CROSS CYLINDER, HYDRAULIC DUMP SCREW, HHC 5/16-18 X 1-1/4 WASHER, FLAT 9.5 X 22.2 NUT, NYLOC 3/4-16 NUT, NYLOC 5/16-18 SUPPORT, BUM STOP FRAME, TUB MOUNT QTY. 1 9 9 9 6 2 1 2 4 8 9 4 2 1 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 19 WPB-16 POWER BUGGY — PANEL ASSY. PANEL ASSY. PAGE 20 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — PANEL ASSY. PANEL ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 PART NO 511476 511474 18008 18024 492597 18141 492364 492582 18140 492623 505401 PART NAME SCREW, ALLEN 1/8 X 1/4 FASTENER, ACCESS DOOR DOOR, ACCESS SCREW, WING 1/4-20X3/4 WASHER, FLAT 9.5X22.2 COVER, R/SIDE ENGINE SCREW, HHC 5/16-18X1 NUT, NYLOC 5/16-18 COVER, L/SIDE ENGINE WASHER, LOCK 5/16 SCREW, HHC 5/16-18X 1/2 QTY. 1 1 1 2 20 1 6 4 1 4 4 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 21 WPB-16 POWER BUGGY — BRAKE ASSY. BRAKE ASSY. PAGE 22 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — BRAKE ASSY. BRAKE ASSY. NO 1 2 3 4 5 6 7 8 * 9 * 10 * 11 * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO 511762 511698 511761 18111 492600 492584 18167 18307 18300 18316 503723 18303 492395 18302 18032 18314 492582 492303 505170 18016 492367 18015 492597 18145 512881 492600 PART NAME SCREW, HHC 1/2-13X8 CLEVIS, ASSY. BRAKE NUT, HEX 3/8-24 NF PEDAL, BRAKE WASHER, FLAT 1/2 NUT, NYLOC 1/2-13 SPRING, BRAKE PEDAL SPRING, BRAKE BAND, BRAKE LINING, BRAKE RIVET, BRAKE LINING SHAFT, CRANK PIN SCREW, HHC 1/2-13X1-3/4 BELL CRANK, BRAKE LINKAGE, RIGHT BRAKE LINKAGE, LEFT BRAKE NUT, NYLOC 5/16-18 SCREW, HHC 5/16-18X1-14 CLIP, PARK CABLE CABLE, PARK BRAKE SCREW, HHC 5/16-18X1-3/4 LEVER, ASSY. PARK BRAKE WASHER, FLAT 9.5X22.2 ROD, BRAKE CONTROL BRAKE BAND ASSEMBLY WASHER, FLAT 1/2 IN. QTY. REMARKS 1 2 2 1 1 10 1 2 2 2 56 2 2 2 1 1 2 1 1 1 3 1 3 1 2 .......... INCLUDES ITEMS W/ * 2 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 23 WPB-16 POWER BUGGY — STEERING ASSY. STEERING ASSY. PAGE 24 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — STEERING ASSY. STEERING ASSY. NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35# 36# PART NO 18132 492581 492582 491030 504505 18025 18242 511432 18181 18177 511717 18061 512414 492561 492584 492357 18183 18176 18182 18133 492465 506088 492369 491723 18238 512186 18091 EM941306 EM501299 512210 491688 18049 8115 511159 EM903113 15191VB PART NAME QTY. REMARKS LEVER, THROTTLE 1 NUT, NYLOC 1/4-20 1 NUT, NYLOC 5/16-18 1 WRAP, T1Z 1 WRAP, T1E 1 SWITCH, KILL 1 HANDLE BAR 1 GRIP, HANDLE 2 BUSHING, CABLE 1 SPRING 1 KEY, WOODRUFF 1/8X5/8 1 LEVER, CONTROL 1 SCREW, HHC 1/4-20 X 2-1/4 1 NUT, HEX 1/4-20 2 NUT, NYLOC 1/2-13 1 SCREW, HHC 1/4-20X1 1 CONNECTOR, THROTTLE CABLE END 2 SPRING 1 BUSHING, CABLE 1 CABLE, THROTTLE 1 SCREW, ALLEN HEAD 1/4-20 X3/8 1 SCREW, HHC 1/4-20X3/8 1 SCREW, HHC 5/16-18X2-1/4 1 PIN, STEERING SHAFT 1 BEARING, STEERING SHAFT 1 PIN, STEERING SHAFT 1 AXLE, STEERING 1 HUB, REAR WHEEL ...................................... 2 ......... INCLUDES ITEMS W/# WASHER, REAR WHEEL HUB 2 NUT, CASTLE 2 PIN, COTTER 1/8 X 1-1/2 2 WHEEL, STEERING ASSY. REAR 2 NUT LUG 8 WASHER, FLAT 1 IN. 2 BEARING CONE 2 SEAL 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 25 WPB-16 POWER BUGGY — CHASSIS ASSY. CHASSIS ASSY. PAGE 26 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — CHASSIS ASSY. CHASSIS ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NO. 492583 492598 492313 503112 492375 492357 492622 512196 18146 505069 18198 505976 506185 492623 492366 18047 503901 492586 492597 18162 18222 492313 492406 492363 491757 513524 492553 18173 PART NAME QTY. REMARKS NUT, NYLOC 3/8 10 WASHER, FLAT 3/8 18 SCREW, HHC 3/8- 16 X 1- 1/2 3 SCREW, HHC 3/8- 16 X 2- 3/4 4 SCREW, HHC 3/8- 16 X 12 2 SCREW, HHC 1/4- 20 X 12 2 WASHER, LOCK 1/4 2 BRACKET, HYD. PUMP MOUNTING 1 MOUNT, OIL FILTER 1 NUT, NYLOC 3/4- 10 1 ROD, TUB PROP 1 CLAMP, BRACKET 2 CLAMP, BRACKET 2 WASHER, LOCK 5/16 5 SCREW, HHC 5/16- 18 X 1- 1/2 2 CHASSIS 1 ZERK FITTING 1/4- 28 1 NUT, NYLOC 5/8-11 2 WASHER, FLAT 9.5 X 22.2 3 PANEL, REAR WHEEL COVER 1 PLATFORM, OPERATOR 1 SCREW, HHC 3/8- 16 X 1- 1/2 1 SCREW, HHC 5/8- 11 X 1- 1/2 2 SCREW, HHC 5/16- 18 X 3/4 3 RIVET, I.D. PLATE 2 PLATE, SERIAL NUMBER ................................. 1 .......... CONTACT MULTIQUIP PARTS DEPT. NUT, HEX 5/16- 18 3 LATCH, PLATFORM 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 27 WPB-16 POWER BUGGY — DUMP PEDAL AND HANDLE ASSY. DUMP PEDAL AND HANDLE ASSY. PAGE 28 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — DUMP PEDAL AND HANDLE ASSY. DUMP PEDAL AND HANDLE ASSY. NO. 1 2 3 4 5 6 7 8 9 * 10 11 12 13 14 15 16 17 18 19 PART NO. 492401 512184 18121 18065 512185 492622 512183 18064 492596 492581 492584 492600 18152 18123 511761 18153 492400 18122 PART NAME QTY. REMARKS SCREW, HHC 1/2- 13 X 4 1 NUT, NYLOC 3/16- 24 1 KNOB, LEVER 1 LEVER, DUMP VALVE 1 SCREW, HHC 1/4- 20 X1- 3/4 2 WASHER, LOCK 1/4 1 SCREW, HHC 3/16- 24 X1- 1/4 1 VALVE, DUMP ......................................1 ............ INCLUDES ITEMS W/ * PIN, DUMP VALVE CROSS ..................1 ............ CANNOT BE PURCHASED SEPERATELY WASHER, FLAT 1/4 1 NUT, NYLOC 1/4- 20 1 NUT, NYLOC 1/2- 13 2 WASHER, FLAT 1/2 1 PEDAL, DUMP VALVE 1 CLEVIS , ASSY. DUMP VALVE 2 NUT, HEX 3/8- 24 NF 2 ROD, DUMP VALVE 1 SCREW, HHC 1/2- 13 X 3- 1/2 1 BELL CRANK, DUMP VALVE 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 29 WPB-16 POWER BUGGY — HYDRAULIC OIL TANK ASSY. HYDRAULIC OIL TANK ASSY. PAGE 30 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — HYDRAULIC OIL TANK ASSY. HYDRAULIC OIL TANK ASSY. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. 3336 16477 18113 492375 491212 492598 492583 49123 492373 492624 18229 PART NAME SIGHT GAUGE, HYD. OIL TANK CAP, HYD. OIL TANK TANK HYD. OIL SCREW, HHC 3/8- 16 X1 PLUG, HYD. OIL TANK 1/2’’ WASHER, FLAT 3/8 NUT, NYLOC 3/8- 16 PLUG, HYD. OIL TANK 3/4 SCREW, HHC 3/8- 16 X 3/4 WASHER, LOCK 3/8 SCREEN, OIL RESERVOIR QTY. 1 1 1 3 1 3 3 1 2 2 2 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 31 WPB-16 POWER BUGGY — BATTERY ASSY. ( ELECTRIC START) BATTERY ASSY. (ELECTRIC START) PAGE 32 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — BATTERY ASSY. (ELECTRIC START) BATTERY ASSY. (ELECTRIC START) NO. 2 4 6 8 10 12 14 16 18 20 22 24 PART NO. 505500 512557 511250 512555 492596 492622 492595 508480 503118 503119 512585 4671 PART NAME WINGNUT BATTERY CABLE, NEGATIVE BATTERY CABLE, POSITIVE BATTERY SUPPORT BRACKET WASHER, FLAT 1/4" WASHER, LOCK 1/4" WASHER, FLAT 3/16" BATTERY SUPPORT PLATFORM BOLT 3/16" x 1" NUT 3/16" SUPPORT BRACKET BOLT BATTERY QTY. 2 1 1 1 2 2 4 1 2 2 2 1 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 33 WPB-16 POWER BUGGY — FUEL TANK ASSY. FUEL TANK ASSY. PAGE 34 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) WPB-16 POWER BUGGY — FUEL TANK ASSY. FUEL TANK ASSY. NO. 1 2 3 4 5 7 9 10 11 12 13 14 15 16 PART NO. 492623 505401 492597 18280 18166 506208 19633 19661 512192 20763 512191 511807 18103 18098 PART NAME WASHER, LOCK 1/4 IN. SCREW, HHC 1/4 x 3/4 IN. WASHER, FLAT 1/4 IN. COLLAR, STEERING SHAFT CAP, FUEL CLAMP, FUEL HOSE SEAL, FUEL TANK GROMMET VALVE, FUEL SHUT-OFF HOSE, FUEL FILTER, FUEL HOSE, FUEL STRAP NYLON 5/8 COVER, FUEL TANK TANK, FUEL QTY. 4 4 4 1 1 4 1 1 1 2 1 1 1 1 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 35 HONDA GX390K1QA2/QAE2 — AIR CLEANER ASSY. AIR CLEANER ASSY. PAGE 36 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — AIR CLEANER ASSY. AIR CLEANER ASSY. NO. 1 2 3# 4 4 5# 7 * 8 * 9 11 12 13 14 PART NO. 16271ZE2000 17210ZE3505 17218ZE3505 17231ZE3W00 17231ZE3W01 17232891000 17238ZE2310 17239ZE1000 17410ZH9N00 90203ZA0800 90325044000 90009ZE2003 9405006000 PART NAME QTY. REMARKS GASKET, ELBOW 1 ELEMENT, AIR CLEANER .......................... 1 ......... INCLUDES ITEMS W/# FILTER, OUTER 1 COVER, AIR CLEANER .............................. 1 ......... USE UP TO ENGINE SN 3125749 COVER, AIR CLEANER .............................. 1 ......... USE FROM ENGINE SN 3125749 GROMMET, AIR CLEANER 1 COLLAR, AIR CLEANER 2 COLLAR B, AIR CLEANER 1 ELBOW, AIR CLEANER .............................. 1 ......... INCLUDES ITEMS W/ * WINGNUT, 6MM 1 WINGNUT, TOOL BOX SETTING 1 BOLT- WASHER 6X22 1 NUT, FLANGE 6MM 2 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 37 HONDA GX390K1QA2/QAE2 — CAMSHAFT ASSY. CAMSHAFT ASSY. PAGE 38 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CAMSHAFT ASSY. CAMSHAFT ASSY. NO. 1 PART NO. 14100ZF6W01 1 14100ZF6305 2 3 4 5 6 * 7 8 9 10 11 12 13 14 15 16 17 14410ZE3013 14431ZE2010 14441ZE2000 14451ZE1013 14568ZE1000 14711ZE3000 14721ZE3000 14751ZE2003 14771ZE2000 14773ZE2000 14775ZE2010 14781ZE2000 14791ZE2010 90012ZE0010 90206ZE1000 12209ZE8003 PART NAME QTY. REMARKS CAMSHAFT ASSEMBLY ................................. 1 ......... INCLUDES ITEMS W/ * ...................................................................................... USE FROM ENGINE SN 2391940 CAMSHAFT ASSEMBLY ................................. 1 ......... INCLUDES ITEMS W/ * ...................................................................................... USE UP TO ENGINE SN 2391939 ROD, PUSH 2 ARM, VALVE ROCKER .................................... 2 ......... REPLACES 14431ZE2000 LIFTER, VALVE 2 PIVOT, ROCKER ARM 2 SPRING, WEIGHT RETURN 1 VALVE, INTAKE 1 VALVE, EXHAUST 1 SPRING, VALVE 2 RETAINER, INTAKE VALVE SPRING 1 RETAINER, EXHAUST VALVE SPRING 1 SEAT, VALVE SPRING 1 ROTATOR, VALVE 1 PLATE, PUSH ROD GUIDE 1 BOLT, PIVOT 8MM 2 NUT, PIVOT ADJ. 2 SEAL, VALVE STEM ....................................... 1 ......... USE FROM ENGINE SN 3065844 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 39 HONDA GX390K1QA2/QAE2 — PISTON ASSY. PISTON ASSY. PAGE 40 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — PISTON ASSY. PISTON ASSY. NO. 1 1 1 1 1 2 2 2 2 3 4 PART NO. 13010ZF6003 13011ZF6003 13012ZF6003 13012ZF6005 13013ZF6003 13101ZF6W00 13102ZF6W00 13103ZF6W00 13104ZF6W00 13111ZF6W00 13200ZE3010 4 13200ZE3020 4 5 * 6 13200ZE3315 90001ZE8000 90601ZE3000 PART NAME QTY. REMARKS RING SET, PISTON (STD.) 1 RING SET, PISTON (OS 0.25), OPT. 1 RING SET, PISTON (OS 0.50), OPT. 1 RING SET, PISTON (OS 0.50), OPT. 1 RING SET, PISTON (0.75) NIPPON, OPT. 1 PISTON (STANDARD) 1 PISTON (OS 0.25), OPTIONAL 1 PISTON (OS 0.50), OPTIONAL 1 PISTON (0.75), OPTIONAL 1 PIN, PISTON 1 ROD ASSEMBLY, CONNECTING (STD.) ........ 1 .......... INCLUDES ITEMS W/ * ...................................................................................... USE UP TO ENGINE SN 3177434 ROD ASSEMBLY, CONNECTING (STD.) ........ 1 .......... INCLUDES ITEMS W/ * ...................................................................................... USE FROM SN 3177435 ROD ASSY., CONNECTING (US 0.25), OPT. . 1 .......... INCLUDES ITEMS W/ * BOLT, CONNECTING ROD 2 CLIP, PISTON PIN 20MM 2 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 41 HONDA GX390K1QA2/QAE2 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. PAGE 42 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CRANKCASE COVER ASSY. CRANKCASE COVER ASSY. NO. 1 * 2 3 4 5 8% 9 # * 10 #+ * 11 #+ * 12 #+ * 13 # * 15 # * 16 17 * 18 # * 19 20 * 21 * PART NO. 06165ZE3000 11300ZE3602 11381ZE3801 15600ZG4003 15600735003 15625ZE1003 16510ZE3000 16511ZE8000 16512ZE3000 16513ZE2000 16531ZE2000 90602ZE1000 90701HC4000 91201ZE3004 9410106800 957010804000 961006202000 961006207000 PART NAME QTY. REMARKS GOVERNOR KIT (OPIONAL) ........................... 1 ......... INCLUDES ITEMS W/# COVER ASSY., CRANKCASE (Q TYPE) ........ 1 ......... INCLUDES ITEMS W/ * GASKET, CASE COVER 1 CAP ASSEMBLY, OIL FILLER ......................... 1 ......... INCLUDES ITEMS W/% CAP ASSEMBLY, OIL FILLER ......................... 1 ......... INCLUDES ITEMS W/% GASKET, OIL FILLER CAP 2 GOVERNOR ASSEMBLY ................................ 1 ......... INCLUDES ITEMS W/+ WEIGHT, GOVERNOR 3 HOLDER, GOVERNOR WEIGHT 1 PIN, GOVERNOR WEIGHT 3 SLIDER, GOVERNOR 1 CLIP, GOVERNOR HOLDER 1 PIN, DOWEL 8X12 2 OIL SEAL 36X52X8 1 WASHER, PLAIN 6MM 1 BOLT, FLANGE 8X40 7 BEARING, RADIAL BALL 6202 1 BEARING, RADIAL BALL 6207 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 43 HONDA GX390K1QA2/QAE2 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. PAGE 44 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CRANKSHAFT ASSY. CRANKSHAFT ASSY. NO. 2 6 9 10 * PART NO. 13310ZF6W10 13351ZE3010 90745ZE2600 91001ZF6003 PART NAME QTY. REMARKS CRANKSHAFT, Q-TYPE .................................. 1 ......... INCLUDES ITEMS W/ * WEIGHT, BALANCER 1 KEY 6.3X6.3X43 1 BEARING, RADIAL BALL 6207S 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 45 HONDA GX390K1QA2/QAE2 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. PAGE 46 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CYLINDER BARREL ASSY. CYLINDER BARREL ASSY. NO. 1 PART NO. 12000ZF6W12 PART NAME QTY. REMARKS CYLINDER ASSEMBLY, ALERT OIL ............... 1 ......... RECOIL START ONLY INCLUDES ...................................................................................... ITEMS W/ USE UP TO ENGINE * ...................................................................................... SN 3020570 1 12000ZF6W13 CYLINDER ASSEMBLY, ALERT OIL ............... 1 ......... RECOIL START ONLY INCLUDES ...................................................................................... ITEMS W/ USE FROM ENGINE * ...................................................................................... SN 3020571 1 12000ZF6405 CYLINDER ASSEMBLY, ALERT OIL ............... 1 ......... ELECTRIC START ONLY INCLUDES ...................................................................................... ITEMS W/ USE UP TO ENGINE * ...................................................................................... SN 3020570 1 12000ZF6L04 CYLINDER ASSEMBLY, ALERT OIL ............... 1 ......... ELECTRIC START ONLY INCLUDES ...................................................................................... ITEMS W/ USE FROM ENGINE * ...................................................................................... SN 3020571 2 3 4 15510ZE2043 16541ZE3010 32197ZE2003 SWITCH ASSEMBLY, OIL LEVEL ................... 1 ......... REPLACES 15510ZE2033 SHAFT, GOVERNOR ARM 1 SUB-HARNESS ............................................... 1 ......... USE UP TO ENGINE SN 2334667 5 6 7 9 * 10 * 11 12 13 14 15 16 * 17 18 90013883000 90131896650 90446KE1000 91201ZE3004 91201ZE9003 91353671003 9405010000 9410912000 9425110000 957010601200 961006202000 90013883000 34150ZH7003 BOLT, FLANGE 6X12 (CT200) ......................... 1 ......... USE UP TO ENGINE SN 2334667 BOLT, DRAIN PLUG 2 WASHER 8.2X17X0.8 1 OIL SEAL 35X52X8 1 OIL SEAL 8X14X5 1 O- RING 13.5X1.5 (ARAI) 1 NUT, FLANGE 10mm. 1 WASHER, DRAIN PLUG 12mm. 2 PIN,LOCK 10mm. 1 BOLT, FLANGE 6X12 2 BEARING, RADIAL BALL 6202 1 BOLT, FLANGE 6X12 (CT200) ......................... 1 ......... USE FROM ENGINE SN 2468555 ALERT UNIT, OIL ............................................. 1 ......... USE FROM ENGINE SN 2468555 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 47 HONDA GX390K1QA2/QAE2 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. PAGE 48 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CYLINDER HEAD ASSY. CYLINDER HEAD ASSY. NO. 1 2 * 3 * 4 * 5 6 6 7 7 8 11 12 13 14 15 16 16 17 17 17 17 PART NO. 12200ZF6W01 12204ZE2306 12205ZE2305 12216ZE2300 12251ZF6W00 12310ZE2020 12310ZE3791 12315ZE3840 950051100130M 12391ZE2020 90014ZE2000 90042ZE8000 92900080320E 90441ZE2010 9430112200 957011008000 957251008000 9807955846 9807955855 9807956846 9807956855 PART NAME QTY. REMARKS CYLINDER HEAD ............................................ 1 ......... INCLUDES ITEMS W/ * GUIDE, VALVE OS (OPTIONAL) 1 GUIDE, EX. VALVE OS (OPTIONAL) 1 CLIP, VALVE GUIDE 1 GASKET, CYLINDER HEAD 1 COVER, HEAD ................................................ 1 ......... USE FROM ENGINE SN 2378737 COVER, HEAD ................................................ 1 ......... USE UP TO ENGINE SN 2378736 TUBE, BREATHER .......................................... 1 ......... USE FROM ENGINE SN 2368042 BULK HOSE, VACUUM (11X1000) (11X105) ... 1 ......... USE UP TO ENGINE SN 2368041 GASKET, CYLINDER HEAD COVER 1 BOLT, HEAD COVER 1 BOLT, STUD 8X131.5 2 BOLT 2, STUD 8X32 ........................................ 2 ......... REPLACES 90047ZE2000 WASHER, HEAD COVER 1 PIN A, DOWEL 12X20 2 BOLT, FLANGE 10X80 4 BOLT, FLANGE 10X80 4 SPARK PLUG BPR5ES (NGK), OPT. 1 SPARK PLUG W16EPR-U (DENSO), OPT. 1 SPARK PLUG BPR6ES (NGK) 1 SPARK PLUG W20EPR-U (DENSO) 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 49 HONDA GX390K1QA2/QAE2 — FAN COVER ASSY. FAN COVER ASSY. PAGE 50 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — FAN COVER ASSY. FAN COVER ASSY. NO. 1 2 3 4 PART NO. 16731ZE2003 19610ZE3010ZA 19631ZE3W00 32197ZH8003 5 36100ZE1015 5 36100ZH7003 6 7 9 81329567020 90013883000 90684ZA0601 PART NAME QTY. REMARKS CLIP, TUBE 1 COVER, FAN *NH1*, RED 1 SHROUD 1 SUB-HARNESS ........................................... 1 ......... RECOIL START MODELS ONLY .................................................................................. USE UP TO ENGINE SN 2334667 SWITCH ASSEMBLY, ENGINE STOP ......... 1 ......... RECOIL START MODELS ONLY .................................................................................. USE UP TO ENGINE SN 2334667 SWITCH ASSEMBLY, ENGINE STOP ......... 1 ......... RECOIL START MODELS ONLY .................................................................................. USE FROM ENGINE SN 2334668 GROMMET DRAIN HOLE ........................... 1 ......... ELECTRIC START MODEL ONLY BOLT, FLANGE 6X12 (CT200) 6 CLIP, WIRE HARNESS 1 RECOIL START MODELS ONLY MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 51 HONDA GX390K1QA2/QAE2 — FLYWHEEL ASSY. FLYWHEEL ASSY. PAGE 52 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QE2 — FLYWHEEL ASSY. FLYWHEEL ASSY. NO. 1 2 4 4 6 6 7 PART NO. 19511ZE3000 28450ZE3W11 31100ZE3701 31100ZE3W01 90201ZE3V00 90201ZE3790 90741ZE2000 PART NAME QTY. REMARKS FAN, COOLING 1 PULLEY, STARTER (SCREEN GRID) 1 FLYWHEEL .................................................. 1 ......... RECOIL START ONLY FLYWHEEL (4-POLE) .................................. 1 ......... ELECTRIC START ONLY NUT, SPECIAL 16MM (1) ............................. 1 ......... USE FROM ENGINE SN 2263435 NUT, SPECIAL 16MM .................................. 1 ......... USE UP TO ENGINE SN 2263434 KEY, SPECIAL WOODRUFF 25X18 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 53 HONDA GX390K1QA2/QAE2 — IGNITION COIL ASSY. IGNITION COIL ASSY. PAGE 54 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — IGNITION COIL ASSY. IGNITION COIL ASSY. NO. 1 2 4 5 6 8 10 11 12 PART NO. 30500ZF6W02 30700ZE1013 31511ZE3000 31512ZE2000 31630ZE2841 36101ZE2701 90013883000 90012888000 90015883000 PART NAME QTY. REMARKS COIL ASSEMBLY, IGNITION ....................... 1 ......... REPLACES 305007E2023 CAP ASSEMBLY, NOISE SUPPRESSOR 1 CLAMP, WIRE .............................................. 1 ......... ELECTRIC START MODEL ONLY GROMMET, WIRE 1 COIL ASSEMBLY CHARGE (3A) ................. 1 ......... ELECTRIC START MODEL ONLY WIRE, STOP SWITCH 430MM 1 BOLT, FLANGE (6X12) ................................ 2 ......... ELECTRIC START MODEL ONLY BOLT, FLANGE (6X40) ................................ 2 ......... ELECTRIC START MODEL ONLY BOLT, FLANGE 6X28 2 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 55 HONDA GX390K1QA2/QAE2 — CARBURETOR ASSY. CARBURETOR ASSY. PAGE 56 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CARBURETOR ASSY. CARBURETOR ASSY. NO. 1#% 2 * 3 * 4 * 4 * 5 * 6 % * 7 * 8 * 9 10 * 11 * 12 * 13 * 14 15 16 17 18 19 * 19 * 20 * 20 * 21 * 22 * 23 * 24 * 24 * 25+ 26 26 26 * 27 * PART NO. 16010ZE2812 16011ZA0931 16013ZA0931 16015ZE2005 16015ZE8005 16016ZH7W01 16024ZE1811 16028ZE0005 16044ZE3W20 16100ZF6V01 16124ZE0005 16166ZF6V00 16172ZE3W10 16173001004 16211ZF6000 16220ZA0702 16221ZF6800 16223ZE3W00 16610ZE1000 16953ZE1406 16953ZE1812 16954ZE1811 16954ZE1812 16956ZE1811 16957ZE1812 16967ZE0811 93500030060H 93500030080G 9430520122 99101ZH80880 99101ZH80900 99101ZH80920 99204ZA00450 PART NAME QTY. REMARKS GASKET SET 1 VALVE SET, FLOAT 1 FLOAT SET 1 CHAMBER SET, FLOAT .............................. 1 ......... INCLUDES ITEMS W/% .................................................................................. USE UP TO ENGINE SN BE85B A CHAMBER SET, FLOAT .............................. 1 ......... INCLUDES ITEMS W/% .................................................................................. USE FROM ENGINE SN BE85B B SCREW SET 1 SCREW SET, DRAIN 1 INCLUDES ITEMS W/# SCREW SET B 1 INCLUDES ITEMS W/# CHOKE SET 1 CARBURETOR ASSEMBLY, BE85B B ........ 1 ......... INCLUDES ITEMS W/ * SCREW, THROTTLE STOP 1 NOZZLE, MAIN 1 COLLAR, SET 1 GASKET, FUEL STRAINER CUP 1 INSULATOR, CARBURETOR 1 SPACER, CARBURETOR 1 GASKET, CARBURETOR 1 GASKET, INSULATOR 1 LEVER, CHOKE (STANDARD) ....................1 .......... INCLUDES ITEMS W/+ LEVER, VALVE ............................................ 1 ......... USE UP TO ENGINE SN BE85B A LEVER, VALVE ............................................ 1 ......... USE FROM ENIGNE SN BE85B B PLATE, LEVER SETTING 1 PLATE, LEVER SETTING 1 SPRING, VALVE LEVER 1 GASKET, VALVE 1 CUP, FUEL STRAINER 1 SCREW, PAN 3X6 ....................................... 2 ......... USE FROM ENGINE SN BE85C B SCREW, PAN 3X8 ....................................... 2 ......... USE UP TO ENGINE SN BE85C A PIN, SPRING 2X12 1 JET, MAIN #88 (OPTIONAL) 1 JET, MAIN #90 (OPTIONAL) 1 JET, MAIN #92 1 JET SET, PILOT #45 ................................... 1 ......... INCLUDES ITEMS W/# MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 57 HONDA GX390K1QA2/QAE2 — MUFFLER ASSY. MUFFLER ASSY. PAGE 58 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — MUFFLER ASSY. MUFFLER ASSY. NO. 1 1 2 3 4 5 6 6 7 8 10 11 12 13 14 15 PART NO. 18310ZE2W51 18310ZE2W61 18320ZE2W61 18323ZE3W40 18330ZE2W00 18331ZE3810 18333ZK6Y00 18333ZF6W01 18355ZE2W00 18381ZE2W10 90013883000 90050ZE1000 90055ZE1000 90055ZE1000 90006ZE2000 9405008000 PART NAME QTY. REMARKS MUFFLER 100DB (SILENT) ........................ 1 ......... USE UP TO ENGINE SN 2638033 MUFFLER 100DB ........................................ 1 ......... USE FROM ENGINE SN 2638034 PROTECTOR, MUFFLER 1 PROTECTOR, EXHAUST PIPE 1 PIPE, EXHAUST 1 CAP, MUFFLER 1 GASKET, EXHAUST PIPE .......................... 1 ......... USE UP TO ENGINE SN 2275744 GASKET, EXHAUST PIPE .......................... 1 ......... USE FROM ENGINE SN 2638034 ARRESTER, SPARK 1 GASKET, MUFFLER (ARRESTER) 1 BOLT, FLANGE 6X12 (CT200) 1 SCREW, TAPPING 5X8 4 SCREW, TAPPING 4X6 3 SCREW, TAPPING 4X6 1 SCREW, TAPPING 6X10 1 NUT, FLANGE 8MM 5 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 59 HONDA GX390K1QA2/QAE2 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. - RECOIL ONLY ENGINE PAGE 60 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — RECOIL STARTER ASSY. RECOIL STARTER ASSY. - RECOIL ONLY ENGINE NO. 1 2 * 3 * 4 * 5 * 6 * 7 * 8 * 9 * 10 * 11 * 12 * 13 * 14 PART NO. 28400ZE3W01ZA 28410ZE3W01ZA 28421ZE3W01 28422ZE2W01 28441ZE2W01 28442ZE2W01 28443ZE2W01 28444ZE2W01 28445ZE2W01 28461ZE2W02 28462ZV7003 28469ZE2W01 90004ZE2W01 90008ZE2003 PART NAME QTY. REMARKS STARTER ASSY., RECOIL *NH1*, RED. ..........1 ....... INCLUDES ITEMS W/ * CASE, RECOIL STARTER *NH1*, RED 1 PULLEY, RECOIL STARTER 1 RATCHET, STARTER 2 SPRING, FRICTION 1 SPRING, STARTER RETURN 1 SPRING, RATCHET 2 RETAINER, SPRING 1 HOLDER, SPRING 1 GRIP, STARTER 1 ROPE, RECOIL STARTER 1 GRIP, REINFORCEMENT .................................1 ....... USE UP TO ENGINE SN 2584635 SCREW, CENTER 1 BOLT, FLANGE 6X10 3 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 61 HONDA GX390K1QAE2 — STARTER MOTOR ASSY. STARTER MOTOR ASSY. - ELECTRIC START ONLY PAGE 62 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QAE2 — STARTER MOTOR ASSY. STARTER MOTOR ASSY. - ELECTRIC START ONLY NO. 1 * 2 * 3 * 4 5 * 6 * 7 * 8 * 9 * 10 * 11 * 12 * 13 * 14 * 15 * 16 * 17 * 17 * 19 * 20 PART NO. 31204ZA0003 31206ZE3003 31207ZE3003 31210ZE3013 31211ZE2003 31212ZE3003 31213ZE2003 31215ZE2003 31218ZE3003 31219ZE2003 31222ZE3003 31231ZE2003 31232ZE3003 31233ZE2003 90110ZE2003 91601ZE2003 90007ZE2003 938920501408 9407006080 957010803508 PART NAME QTY. REMARKS CONTACTOR ASSY. 1 ARMATURE 1 CLUTCH OVERRUNNING 1 MOTOR UNIT STARTER .............................. 1 ......... INCLUDES ITEMS W/ * BRACKET, CENTER 1 BRACKET, FRONT 1 GEAR, DRIVE PINION 1 BRUSH 2 YOKE 1 SPRING, BRUSH RETURN 4 GEAR, REDUCTION 1 HOLDER, BRUSH 1 WIRE, WATER COVER 1 INSULATOR 1 SCREW-WASHER (4X6) 1 GASKET 1 BOLT-WASHER (5X14) 2 BOLT-WASHER (5X14) 2 NUT-WASHER (6MM) 2 BOLT, FLANGE (8X35) 2 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 63 HONDA GX390K1QAE2 — CONTROL BOX ASSY. CONTROL BOX ASSY. - ELECTRIC START ONLY PAGE 64 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QAE2 — CONTROL BOX ASSY. CONTROL BOX ASSY. - ELECTRIC START ONLY NO. PART NO. PART NAME QTY. REMARKS 1 31610ZE3W23ZB CONTROL BOX ASSY. (EXT. ALERT) ......... 1 ...... INCLUDES ITEMS W/ * 2 31612ZE2003 CASE, CONTROL 1 * 3 BRACKET, CASE MOUNTING 1 * 31614ZE2003 4 31615ZE3003ZB PANEL, CONTROL 1 * 31700124003 5 RECTIFIER, SILICON ASSY. 1 * 6 # SUSPENSION, CONNECTOR 1 * 32127738700 7 32197ZE1003 SUB-HARNESS 1 * 8 BAND 1 * 32902892003 9 35100ZE2842 SWITCH, COMBINATION ASSY. ................. 1 ...... INCLUDES ITEMS W/# * 10 # 35111880003 KEY 2 * 11 36103ZE1000 HOLDER, STOP SWITCH WIRE 1 12 38240ZE2840 PROTECTOR, CIRCUIT 3.5A 1 * 38250ZA8701 13 LENS, PROTECTOR ASSY. 1 * 14 PANEL, CONTROL BOX (EXTERNAL) 1 * 87529ZE2811 15 90013883000 BOLT, FLANGE (6x12) 2 16 SCREW, SPECIAL (6x12) 1 * 90630MA6010 17 90630751000 CLIP, PURSE LOCK 1 18 90672SA0003 STRAP, CABLE 118mm 1 19 91406ZE2003 TUBE, FASTENER 1 20 93500030120H SCREW, PAN (3x12) 2 * 93500040120H 21 SCREW, PAN (4x12) 1 * 22 NUT, HEX (4mm) 2 * 94001043900S 23 9411104800 WASHER, SPRING (4mm) 1 * 24 # 9820031500 FUSE, BLADE 15A 1 * 34150ZH7003 25 ALERT UNIT, OIL ......................................... 1 ...... USE FROM ENGINE S/N 2468555 * 9410104800 26 WASHER, FLAT (4mm) ................................ 1 ...... USE FROM ENGINE S/N 2468555 * MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 65 HONDA GX390K1QA2/QAE2 — CONTROL ASSY. CONTROL ASSY. NO ART WORK PAGE 66 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — CONTROL ASSY. CONTROL ASSY. NO. 2 3 4 5 8 11 12 13 14 15 1? 19 20 22 23 24 27 30 31 PART NO. 16551ZE3000 16555ZE3000 16561ZE3000 16562ZE3000 16570ZE3W20 16571ZE3W00 16574ZE1000 1675ZE2W00 16576891000 16578ZE1000 16581ZE3W00 16584883300 16592883310 90013883000 90015ZE5010 90114SA0000 93500050320A 93500050160A 9405006000 PART NAME ARM, GOVERNOR ROD, GOVERNOR SPRING, GOVERNOR SPRING, THROTTLE RETURN CONTROL ASSEMBLY, REMOTE LEVER, CONTROL SPRING, LEVER WASHER, CONTROL LEVER HOLDER, CABLE SPACER, CONTROL LEVER BASE, CONTROL SPRING, CONTROL ADJUSTING SPRING, CABLE RETURN BOLT, FLANGE (6X12) (CT200) BOLT, GOVERNOR ARM NUT, SELF-LOCK (6MM) SCREW, PAN (5X32) SCREW, PAN (5X16) NUT, FLANGE (6MM) QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 REMARKS MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 67 HONDA GX390K1QA2/QAE2 — GASKET KIT ASSY. GASKET KIT ASSY. NO ART WORK PAGE 68 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — GASKET KIT ASSY. GASKET KIT ASSY. NO. 1 * 3 * 4 * 5 * 6 * 7 * 8 * 9 PART NO. 11381ZE3800 12251ZF6W00 12391ZE2020 16221ZF6800 16223ZE3W00 18333ZF6W01 18381ZE2W10 06111ZF6407 PART NAME QTY. REMARKS GASKET, CASE COVER 1 GASKET, CYLINDER HEAD 1 GASKET, CYLINDER HEAD COVER 1 GASKET, CARBURETOR 1 GASKET, INSULATOR 1 GASKET, EXHAUST PIPE 1 GASKET, MUFFLER (ARRESTER) 1 GASKET KIT ............................................... 1 ......... INCLUDES ITEMS W/ * MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 69 HONDA GX390K1QA2/QAE2 — LABELS ASSY. LABELS ASSY. PAGE 70 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) HONDA GX390K1QA2/QAE2 — LABELS ASSY. LABELS ASSY. NO. 4 6 8 9 10 22 PART NO. 87521ZF6W01 87522ZH9000 87528ZE2810 87530ZF6W10 87532ZH8810 87576ZH7W00 PART NAME QTY. REMARKS EMBLEM 1 LABEL, CAUTION 1 MARK, CHOKE (EXTERNAL) ..................... 1 ......... ELECTRIC START ONLY LABEL, SPECIFICATION ............................ 1 ......... USE UP TO ENGINE SN 2172909 MARK, OIL ALERT (E) 1 LABEL, FUEL CAUTION 1 MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 71 TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS 5. Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked. 6. The following items are not returnable: Terms of payment for parts are net 30 days. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier. a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. Any parts with a limited shelf life (such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date. MINIMUM ORDER Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products. SPECIAL EXPEDITING SERVICE A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier. LIMITATIONS OF SELLER’S LIABILITY RETURNED GOODS POLICY d. Special order items. Return shipments will be accepted and credit will be allowed, subject to the following provisions: e. Electrical components. Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages. f. Paint, chemicals, and lubricants. LIMITATION OF WARRANTIES g. Decals and paper products. 1. h. Items purchased in kits. No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof. The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement. 2. A Returned Material Authorization must be approved by Multiquip prior to shipment. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned. a. The parts numbers and descriptions must match the current parts price list. b. The list must be typed or computer generated. c. The list must state the reason(s) for the return. d. The list must reference the sales order(s) or invoice(s) under which the items were originally purchased. e. The list must include the name and phone number of the person requesting the RMA. 3. A copy of the Return Material Authorization must accompany the return shipment. 4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point. c. Any line item with an extended dealer net price of less than $5.00. 7. The sender will be notified of any material received that is not acceptable. 8. Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense. 9. Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge. 10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date. Effective: February 22, 2006 11. Credit issued will be applied to future purchases only. PRICING AND REBATES Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change. PAGE 72 — MQ-WHITEMAN WPB POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) NOTES MQ-WHITEMAN WPB-16 POWER BUGGY — PARTS MANUAL — REV. #10 (09/28/09) — PAGE 73 PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Office 18910 Wilmington Ave. Tel. (800) 421-1244 Carson, CA 90746 Fax (800) 537-3927 Contact: [email protected] Mayco Parts 800-306-2926 Fax: 800-672-7877 310-537-3700 Fax: 310-637-3284 Service Department 800-421-1244 Fax: 310-537-4259 310-537-3700 MQ Parts Department 800-427-1244 310-537-3700 Fax: 800-672-7877 Fax: 310-637-3284 Warranty Department 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700, Ext. 279 Technical Assistance 800-478-1244 Fax: 310-631-5032 ^^^^^*^^^^^^^^^^^^^^^^^^^^^^^^^*^6668 MEXICO UNITED KINGDOM MQ Cipsa Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: [email protected] Multiquip (UK) Limited Head Office Hanover Mill, Fitzroy Street, Ashton-under-Lyne, Lancashire OL7 0TL Contact: [email protected] Tel: (52) 222-225-9900 Fax: (52) 222-285-0420 Tel: 0161 339 2223 Fax: 0161 339 3226 CANADA Multiquip 4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: [email protected] Tel: (450) 625-2244 Fax: (450) 625-8664 © COPYRIGHT 2009, MULTIQUIP INC. Multiquip Inc, the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission. This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold. The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations. Your Local Dealer is: