Download American Dryer Corp. AD-170HR User's Manual

Transcript
AD-170HR
(HEAT RECLAIMER)
Parts Manual
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: [email protected]
011899SL/abe
ADC Part No. 450415
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual
included with the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR YOUR SAFETY
POUR VOTRE SÉCURITÉ
Do not store or use gasoline or
other flammable vapors or liquids
in the vicinity of this or any other
appliance.
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables dans le voisinage de cet
appareil ou de yout autre appareil.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
Important
For your convenience, log the following information:
DATE OF PURCHASE
MODEL NO.
AD-170 Heat Reclaimer
DISTRIBUTORS NAME
Serial Number(s)
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the
factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department
at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part
number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of
the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
Table of Contents
Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. as of December 1, 1994 ................................................................. 2
Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. prior to December 1, 1994 ............................................................. 3
ADG-170 Heat Reclaimer Burner Assembly
for Gas Models ONLY ......................................................................................... 4, 5
ADS-170 Heat Reclaimer Steam Damper Assembly
for Steam Models ONLY ...................................................................................... 6, 7
Top Console Assembly ............................................................................................. 8, 9
ADS-170 Pneumatic Valve Assembly
for Steam Models ONLY .................................................................................. 10, 11
Back Guard Assemblies ............................................................................................... 12
ADG-170 Heat Reclaimer Assembly
for Gas Models ONLY ........................................................................................... 13
ADS-170 Pneumatic Valve/Heat Reclaimer Assembly
for Steam Models ONLY .................................................................................. 14, 15
Heat Reclaimer Exhaust Damper Assembly ........................................................... 16, 17
2
Lint Drawer/Lint Drawer Switch Box Assemblies
for models mfd. as of December 1, 1994
Illus. No.
Part No.
Qty.
1*
2
3
4
5
6
7
8
821046
823002
150002
136992
153010
152000
122605
122701
122801
821119
1
1
2
1
2
2
2
4
1
1
821116
1
332348
150309
1
2
9
10
Description
Lint Drawer Assembly
Lint Screen Assembly ONLY
#6-32 x 1” Phillips Round Head Machine Screw
Lint Drawer Switch ONLY
#6 Star Washer
#6-32 Hex Nut
4-Pin Socket Connector ONLY
Socket Terminal ONLY
Pin/Socket Extraction Tool
Lint Drawer Switch Assembly Complete
(includes illus. nos. 3 through 10)
Lint Drawer Switch Mounting Bracket Assembly ONLY
(includes illus. nos. 3 and 4)
Lint Drawer Switch Mounting Bracket ONLY
#10-16 x 1/2” Hex Head TEK Crimptite Screw
* Specify color when ordering.
American Dryer Corporation
88 Currant Road / Fall River, MA 02720-4781
Lint Drawer/Lint Drawer Switch Box Assemblies
3
for models mfd. prior to December 1, 1994
Illus. No.
Part No.
Qty.
1*
820955
1
2
3
4
5
6
7
117605
823002
122116
122605
122701
122801
800264
7
1
1
2
8
1
1
8
9
10
11
304034
150301
122700
122604
150301
1
4
8
2
2
Description
Lint Drawer Assembly Complete
(includes illus. nos. 1 and 2)
Neoprene Sponge Tape (sold by the foot)
Lint Screen Assembly ONLY
Lint Drawer Switch ONLY
4-Pin Socket Connector
Socket Terminal ONLY
Pin/Socket Extraction Tool
Lint Drawer Switch Box Assembly Complete
(includes illus. nos. 4 through 7)
Lint Drawer Switch Box ONLY
#8-18 x 7/16” Phillips Pan Head TEK Screw
Pin Terminal ONLY
4-Pin Connector
#8-18 x 7/16” Phillips Pan Head TEK Screw
* Specify color when ordering.
Telephone: (508) 678-9000
Fax: (508) 678-9447
4
American Dryer Corporation
ADG-170 Heat Reclaimer Burner Assembly
for Gas Models ONLY
88 Currant Road / Fall River, MA 02720-4781
5
ADG-170 Heat Reclaimer Burner Assembly
for Gas Models ONLY
Illus. No.
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
20
21
22
142929
332117
150309
142817
141302
142724
142602
142581
142548
142581
332487
140017
140018
332486
141240
140820
332114
141110
332121
802801
122200
332113
331290
880325
1
1
32
1
1
1
1
1
1
1
1
1
1
1
1
4
1
4
1
1
1
1
1
1
23
24
25
26
305412
151000
130201
151001
821153
1
2
1
2
1
27
28
821141
150309
332256
1
4
1
13
14
15*
16
17
18
19
Description
1-1/2” to 1” Reducing Coupling
Pipe Bracket
#10-16 x 1/2” Hex Head TEK Crimptite Screw
1” x 28-1/2” Pipe
1” Union Shut-off
1” x 2” Nipple
1” Union
1” x 5” Nipple
1” x 90° Elbow
1” x 5” Nipple
Gas Valve Pipe Bracket
1” 24 VAC Redundant (Natural Gas) Gas Valve ONLY
1” 24 VAC L.P. (Liquid Propane) Conversion Kit
Gas Valve Pipe Bracket
4-Port Manifold ONLY
#29 Burner Orifice (L.P. [Liquid Propane]) ONLY
Manifold Support ONLY
Burner Tube ONLY
Burner Tube Support ONLY
Sail Switch Assembly
Sail Switch ONLY ... Not Illustrated
Burner Box Cover Plate ONLY
Ignitor/Flame-Probe Sight Hole Disc ONLY
Ignitor/Flame-Probe Assembly Kit
(includes high voltage [HV] wire and connector)
Ignitor Gap Feeler Gauge ... Not Illustrated
#6-32 Pal Nut
330° Manual Reset Hi-Limit ONLY
#6-32 x 1/2” Round Head Machine Screw
L.P. (Liquid Propane) Burner Assembly Complete Less Orifices
(includes illus. nos. 1 through 28)
Burner Box ONLY
#10-16 x 1/2” Hex Head TEK Crimptite Screw
L.P. Burner Baffle ONLY
* Consult factory for elevations over 2,000 feet.
Telephone: (508) 678-9000
Fax: (508) 678-9447
6
ADS-170 Heat Reclaimer Steam Damper Assembly
for Steam Models ONLY
American Dryer Corporation
88 Currant Road / Fall River, MA 02720-4781
ADS-170 Heat Reclaimer Steam Damper Assembly
7
for Steam Models ONLY
Illus. No.
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
165015
821126
150309
820031
152002
153007
820321
152002
153007
100483
100524
152004
153002
100500
143268
100472
115995
153001
332269
102309
314416
154200
1
1
12
1
4
4
2
8
8
1
1
6
6
1
2
1
10
6
1
4
1
2
Telephone: (508) 678-9000
Description
ADS-170 Heat Reclaimer Steam Coil
Heat Reclaimer Bonnet
#10-16 x 1/2” Hex Head TEK Crimptite Screw
Cool Down Damper
1/4-20 Hex Nut
1/4” Lock Washer
Steam Damper Hinge Assembly
1/4-20 Hex Nut
1/4” Lock Washer
Cylinder Clevis
1-1/2” Bore x 3” Stroke Double Acting Cylinder
5/16-18 Hex Nut
5/16” Lock Washer
Piston Support Bracket
1/8” Street Elbow
1/4” Poly x 1/8” M.P.T. Connector
Steam Damper Felt (sold by the foot)
5/16” Flat Washer
Bonnet Front Cover
Gasket Strip-N-Stick (sold by the foot)
Bonnet Clip
5/32” Pop Rivet
Fax: (508) 678-9447
8
American Dryer Corporation
Top Console Assembly
88 Currant Road / Fall River, MA 02720-4781
9
Top Console Assembly
Illus. No.
Part No.
Qty.
1*
821144
1
821125
1
2
112534
1
3
--------
1
4
5
6
7
153007
152005
332323
821105
12
12
1
1
820087
1
121104
121105
150615
153018
332132
1
1
4
4
1
332186
1
332186
150300
1
2
8
9
10
11*
12
13
Description
ADG-170 Top Console Assembly ONLY
(for Gas Models Only)
ADS-170 Top Console Assembly ONLY
(for Steam Models Only)
Phase 5 OPL Program Location Summary Label
(for Microprocessor Models Only)
Dryer Data Label
(not for resale by ADC)
1/4” Lock Washer
1/4-20 Hex Nut
32” Wire Channel
ADG-170 Pneumatic Valve Assembly ONLY
(for Gas Models Only)
Pneumatic Valve Assembly ONLY
(for Steam Models Only)
Refer to ADS-170 Pneumatic Valve Assembly on page 10 and page 11
2” x 4” Junction Box ONLY
Junction Box Cover ONLY
1/4-20 x 3/4” Bolt
1/4” Flat Washer
ADG-170 Console Gusset Brace
(for Gas Models Only)
ADS-170 Control Door Hinge Channel
(for Steam Models Only)
Control Door Hinge Channel
#10 x 1/2” Hex Washer TEK Screw
* Specify color when ordering.
Telephone: (508) 678-9000
Fax: (508) 678-9447
10
ADS-170 Pneumatic Valve Assembly
for Steam Models ONLY
American Dryer Corporation
88 Currant Road / Fall River, MA 02720-4781
ADS-170 Pneumatic Valve Assembly
11
for Steam Models ONLY
Illus. No.
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
100472
143268
100498
100520
143238
143237
143250
143239
100520
100468
150002
331202
143239
143268
100496
100472
150309
150310
152000
1
1
1
1
1
1
1
2
1
1
2
1
2
1
1
1
4
2
2
Telephone: (508) 678-9000
Description
1/4” Poly x 1/8” M.P.T. Connector
1/8” Street Elbow
3-Way Micro Valve - 24 VAC
1/8” N.P.T. Silencer (muffler) ONLY
1/8” Close Nipple
1/8” Cross Connector
1/8” M.P.T. Brass Plug
1/8” x 2-1/2” Brass Nipple
1/8” N.P.T. Silencer (muffler) ONLY
4-Way MAC Valve - 24 VAC
#6-32 x 1” Slotted Machine Screw
Valve Mounting Bracket
1/8” x 2-1/2” Brass Nipple
1/8” Street Elbow
1/8” Needle Valve
1/4” Poly x 1/8” M.P.T. Connector
#10-16 x 1/2” Hex Head TEK Crimptite Screw
#6 Star Washer
#6-32 Hex Nut
Fax: (508) 678-9447
12
Back Guard Assemblies
Illus. No.
Part No.
Qty.
1
2
3
332328
150301
821151
1
28
1
821129
1
4
5
6
7
8
9
112014
112017
112230
112519
821095
112534
1
1
1
1
1
1
10
--------
1
11*
12*
13
332295
332309
821147
1
1
1
Description
Bottom Back Guard ONLY
#8-18 x 7/16” Phillips Pan Head TEK Screw
ADG-170 Middle Back Guard ONLY
(for Gas Models Only)
ADS-170 Middle Back Guard ONLY
(for Steam Models Only)
High Voltage Label ONLY
ADC Name, Address, Telephone Number Label ONLY
ADG/ADS-170 Installation Instructions Label ONLY
Routine Maintenance Schedule Label ONLY
Top Back Guard ONLY
Phase 5 OPL Program Location Summary Label
(for Microprocessor Models ONLY)
Dryer Data Label
(not for resale by ADC)
Blower Housing Front Access Panel
Side Access Panel
Square Duct to Round Duct Transition Piece Assembly
* Specify color when ordering.
American Dryer Corporation
88 Currant Road / Fall River, MA 02720-4781
ADG-170 Heat Reclaimer Assembly
13
for Gas Models ONLY
Illus. No.
Part No.
Qty.
1
2
3
4
5
143549
143548
332414
117505
--------
1
2
1
1
1
6
7
8
332414
150309
117505
1
2
1
Telephone: (508) 678-9000
Description
10” Dia. x 90º Elbow
10” Dia. x 8 Ft. Flex Duct
Flex Duct Retainer
Aluminum Heat Reclaimer Tape (sold by the foot)
10” Dia. x 6” Collar
(not available from ADC)
Flex Duct Retainer
#10-16 x 1/2” Hex Head TEK Crimptite Screw
Aluminum Heat Reclaimer Tape (sold by the foot)
Fax: (508) 678-9447
14
ADS-170 Pneumatic Valve/Heat Reclaimer Assemblies
for Steam Models ONLY
American Dryer Corporation
88 Currant Road / Fall River, MA 02720-4781
ADS-170 Pneumatic Valve/Heat Reclaimer Assemblies
15
for Steam Models ONLY
Illus. No.
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
100472
100496
143268
143239
100472
100468
100520
331202
150002
153010
152000
143239
143250
143237
143238
100498
100520
100472
143268
--------
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
21
22
23
24
25
332414
143546
117505
150309
--------
1
1
1
2
1
Telephone: (508) 678-9000
Description
1/4” Poly x 1/8” M.P.T. Connector
1/8” Needle Valve
1/8” Street Elbow
1/8” x 2-1/2” Brass Nipple
1/4” Poly x 1/8” M.P.T. Connector
4-Way MAC Valve - 24 VAC
1/8” N.P.T. Silencer (muffler) ONLY
Valve Mounting Bracket
#6-32 x 1” Slotted Machine Screw
#6 Star Washer
#6-32 Hex Nut
1/8” x 2-1/2” Brass Nipple
1/8” M.P.T. Brass Plug
1/8” Cross Connector
1/8” Close Nipple
3-Way Micro Valve - 24 VAC
1/8” N.P.T. Silencer (muffler) ONLY
1/4” Poly x 1/8” M.P.T. Connector
1/8” Street Elbow
Heat Reclaimer Exhaust Damper
(refer to Heat Reclaimer Exhaust Damper Assembly on page 16 and
page 17)
Flex Duct Retainer
12” Dia. Flex Duct
Aluminum Heat Reclaimer Tape (sold by the foot)
#10-16 x 1/2” Hex Head TEK Crimptite Screw
Heat Reclaimer Steam Damper Assembly
(refer to ADS-170 Heat Reclaimer Steam Damper Assembly on page 6
and page 7)
Fax: (508) 678-9447
16
American Dryer Corporation
Heat Reclaimer Exhaust Damper Assembly
88 Currant Road / Fall River, MA 02720-4781
Heat Reclaimer Exhaust Damper Assembly
Illus. No.
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
153002
152004
332276
100500
153525
153007
152002
100472
100524
100472
143268
100496
143238
100483
332277
154329
152004
153002
101173
100229
331174
821068
150527
153007
153018
332271
820101
8
8
1
1
4
4
4
1
1
1
1
3
3
3
1
1
2
2
2
2
2
1
4
4
4
1
1
Telephone: (508) 678-9000
17
Description
5/16” Lock Washer
5/16-18 Hex Nut
Heat Reclaimer Piston Bracket
Piston Support Bracket
1/4-20 x 1” Clinch Stud
1/4” Lock Washer
1/4-20 Hex Nut
1/4” Poly x 1/8” M.P.T. Connector
1-1/2” Bore x 3” Stroke Piston
1/4” Poly x 1/8” M.P.T. Connector
1/8” Street Elbow
1/8” Needle Valve
1/8” Close Nipple
Rod Clevis with Pin
Exhaust Damper Arm
Spring Pin
5/16-18 Hex Nut
5/16” Lock Washer
5/8” Bore Steel Shaft Collar
7/16” Bronze Bushing
Shaft Support Block
Exhaust Damper Assembly
1/4-20 x 1-1/4” Hex Head Machine Bolt
1/4” Lock Washer
1/4” Flat Washer
Heat Reclaimer Shaft
Exhaust Screen Assembly
Fax: (508) 678-9447
ADC 450415
1- 03/08/99-25