Download American Dryer Corp. AD-170HR User's Manual
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AD-170HR (HEAT RECLAIMER) Parts Manual American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] 011899SL/abe ADC Part No. 450415 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation/operator's manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de yout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE MODEL NO. AD-170 Heat Reclaimer DISTRIBUTORS NAME Serial Number(s) Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Lint Drawer/Lint Drawer Switch Box Assemblies for models mfd. as of December 1, 1994 ................................................................. 2 Lint Drawer/Lint Drawer Switch Box Assemblies for models mfd. prior to December 1, 1994 ............................................................. 3 ADG-170 Heat Reclaimer Burner Assembly for Gas Models ONLY ......................................................................................... 4, 5 ADS-170 Heat Reclaimer Steam Damper Assembly for Steam Models ONLY ...................................................................................... 6, 7 Top Console Assembly ............................................................................................. 8, 9 ADS-170 Pneumatic Valve Assembly for Steam Models ONLY .................................................................................. 10, 11 Back Guard Assemblies ............................................................................................... 12 ADG-170 Heat Reclaimer Assembly for Gas Models ONLY ........................................................................................... 13 ADS-170 Pneumatic Valve/Heat Reclaimer Assembly for Steam Models ONLY .................................................................................. 14, 15 Heat Reclaimer Exhaust Damper Assembly ........................................................... 16, 17 2 Lint Drawer/Lint Drawer Switch Box Assemblies for models mfd. as of December 1, 1994 Illus. No. Part No. Qty. 1* 2 3 4 5 6 7 8 821046 823002 150002 136992 153010 152000 122605 122701 122801 821119 1 1 2 1 2 2 2 4 1 1 821116 1 332348 150309 1 2 9 10 Description Lint Drawer Assembly Lint Screen Assembly ONLY #6-32 x 1” Phillips Round Head Machine Screw Lint Drawer Switch ONLY #6 Star Washer #6-32 Hex Nut 4-Pin Socket Connector ONLY Socket Terminal ONLY Pin/Socket Extraction Tool Lint Drawer Switch Assembly Complete (includes illus. nos. 3 through 10) Lint Drawer Switch Mounting Bracket Assembly ONLY (includes illus. nos. 3 and 4) Lint Drawer Switch Mounting Bracket ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw * Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Lint Drawer/Lint Drawer Switch Box Assemblies 3 for models mfd. prior to December 1, 1994 Illus. No. Part No. Qty. 1* 820955 1 2 3 4 5 6 7 117605 823002 122116 122605 122701 122801 800264 7 1 1 2 8 1 1 8 9 10 11 304034 150301 122700 122604 150301 1 4 8 2 2 Description Lint Drawer Assembly Complete (includes illus. nos. 1 and 2) Neoprene Sponge Tape (sold by the foot) Lint Screen Assembly ONLY Lint Drawer Switch ONLY 4-Pin Socket Connector Socket Terminal ONLY Pin/Socket Extraction Tool Lint Drawer Switch Box Assembly Complete (includes illus. nos. 4 through 7) Lint Drawer Switch Box ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw Pin Terminal ONLY 4-Pin Connector #8-18 x 7/16” Phillips Pan Head TEK Screw * Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 4 American Dryer Corporation ADG-170 Heat Reclaimer Burner Assembly for Gas Models ONLY 88 Currant Road / Fall River, MA 02720-4781 5 ADG-170 Heat Reclaimer Burner Assembly for Gas Models ONLY Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 20 21 22 142929 332117 150309 142817 141302 142724 142602 142581 142548 142581 332487 140017 140018 332486 141240 140820 332114 141110 332121 802801 122200 332113 331290 880325 1 1 32 1 1 1 1 1 1 1 1 1 1 1 1 4 1 4 1 1 1 1 1 1 23 24 25 26 305412 151000 130201 151001 821153 1 2 1 2 1 27 28 821141 150309 332256 1 4 1 13 14 15* 16 17 18 19 Description 1-1/2” to 1” Reducing Coupling Pipe Bracket #10-16 x 1/2” Hex Head TEK Crimptite Screw 1” x 28-1/2” Pipe 1” Union Shut-off 1” x 2” Nipple 1” Union 1” x 5” Nipple 1” x 90° Elbow 1” x 5” Nipple Gas Valve Pipe Bracket 1” 24 VAC Redundant (Natural Gas) Gas Valve ONLY 1” 24 VAC L.P. (Liquid Propane) Conversion Kit Gas Valve Pipe Bracket 4-Port Manifold ONLY #29 Burner Orifice (L.P. [Liquid Propane]) ONLY Manifold Support ONLY Burner Tube ONLY Burner Tube Support ONLY Sail Switch Assembly Sail Switch ONLY ... Not Illustrated Burner Box Cover Plate ONLY Ignitor/Flame-Probe Sight Hole Disc ONLY Ignitor/Flame-Probe Assembly Kit (includes high voltage [HV] wire and connector) Ignitor Gap Feeler Gauge ... Not Illustrated #6-32 Pal Nut 330° Manual Reset Hi-Limit ONLY #6-32 x 1/2” Round Head Machine Screw L.P. (Liquid Propane) Burner Assembly Complete Less Orifices (includes illus. nos. 1 through 28) Burner Box ONLY #10-16 x 1/2” Hex Head TEK Crimptite Screw L.P. Burner Baffle ONLY * Consult factory for elevations over 2,000 feet. Telephone: (508) 678-9000 Fax: (508) 678-9447 6 ADS-170 Heat Reclaimer Steam Damper Assembly for Steam Models ONLY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 ADS-170 Heat Reclaimer Steam Damper Assembly 7 for Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 165015 821126 150309 820031 152002 153007 820321 152002 153007 100483 100524 152004 153002 100500 143268 100472 115995 153001 332269 102309 314416 154200 1 1 12 1 4 4 2 8 8 1 1 6 6 1 2 1 10 6 1 4 1 2 Telephone: (508) 678-9000 Description ADS-170 Heat Reclaimer Steam Coil Heat Reclaimer Bonnet #10-16 x 1/2” Hex Head TEK Crimptite Screw Cool Down Damper 1/4-20 Hex Nut 1/4” Lock Washer Steam Damper Hinge Assembly 1/4-20 Hex Nut 1/4” Lock Washer Cylinder Clevis 1-1/2” Bore x 3” Stroke Double Acting Cylinder 5/16-18 Hex Nut 5/16” Lock Washer Piston Support Bracket 1/8” Street Elbow 1/4” Poly x 1/8” M.P.T. Connector Steam Damper Felt (sold by the foot) 5/16” Flat Washer Bonnet Front Cover Gasket Strip-N-Stick (sold by the foot) Bonnet Clip 5/32” Pop Rivet Fax: (508) 678-9447 8 American Dryer Corporation Top Console Assembly 88 Currant Road / Fall River, MA 02720-4781 9 Top Console Assembly Illus. No. Part No. Qty. 1* 821144 1 821125 1 2 112534 1 3 -------- 1 4 5 6 7 153007 152005 332323 821105 12 12 1 1 820087 1 121104 121105 150615 153018 332132 1 1 4 4 1 332186 1 332186 150300 1 2 8 9 10 11* 12 13 Description ADG-170 Top Console Assembly ONLY (for Gas Models Only) ADS-170 Top Console Assembly ONLY (for Steam Models Only) Phase 5 OPL Program Location Summary Label (for Microprocessor Models Only) Dryer Data Label (not for resale by ADC) 1/4” Lock Washer 1/4-20 Hex Nut 32” Wire Channel ADG-170 Pneumatic Valve Assembly ONLY (for Gas Models Only) Pneumatic Valve Assembly ONLY (for Steam Models Only) Refer to ADS-170 Pneumatic Valve Assembly on page 10 and page 11 2” x 4” Junction Box ONLY Junction Box Cover ONLY 1/4-20 x 3/4” Bolt 1/4” Flat Washer ADG-170 Console Gusset Brace (for Gas Models Only) ADS-170 Control Door Hinge Channel (for Steam Models Only) Control Door Hinge Channel #10 x 1/2” Hex Washer TEK Screw * Specify color when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 10 ADS-170 Pneumatic Valve Assembly for Steam Models ONLY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 ADS-170 Pneumatic Valve Assembly 11 for Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 100472 143268 100498 100520 143238 143237 143250 143239 100520 100468 150002 331202 143239 143268 100496 100472 150309 150310 152000 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 1 4 2 2 Telephone: (508) 678-9000 Description 1/4” Poly x 1/8” M.P.T. Connector 1/8” Street Elbow 3-Way Micro Valve - 24 VAC 1/8” N.P.T. Silencer (muffler) ONLY 1/8” Close Nipple 1/8” Cross Connector 1/8” M.P.T. Brass Plug 1/8” x 2-1/2” Brass Nipple 1/8” N.P.T. Silencer (muffler) ONLY 4-Way MAC Valve - 24 VAC #6-32 x 1” Slotted Machine Screw Valve Mounting Bracket 1/8” x 2-1/2” Brass Nipple 1/8” Street Elbow 1/8” Needle Valve 1/4” Poly x 1/8” M.P.T. Connector #10-16 x 1/2” Hex Head TEK Crimptite Screw #6 Star Washer #6-32 Hex Nut Fax: (508) 678-9447 12 Back Guard Assemblies Illus. No. Part No. Qty. 1 2 3 332328 150301 821151 1 28 1 821129 1 4 5 6 7 8 9 112014 112017 112230 112519 821095 112534 1 1 1 1 1 1 10 -------- 1 11* 12* 13 332295 332309 821147 1 1 1 Description Bottom Back Guard ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw ADG-170 Middle Back Guard ONLY (for Gas Models Only) ADS-170 Middle Back Guard ONLY (for Steam Models Only) High Voltage Label ONLY ADC Name, Address, Telephone Number Label ONLY ADG/ADS-170 Installation Instructions Label ONLY Routine Maintenance Schedule Label ONLY Top Back Guard ONLY Phase 5 OPL Program Location Summary Label (for Microprocessor Models ONLY) Dryer Data Label (not for resale by ADC) Blower Housing Front Access Panel Side Access Panel Square Duct to Round Duct Transition Piece Assembly * Specify color when ordering. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 ADG-170 Heat Reclaimer Assembly 13 for Gas Models ONLY Illus. No. Part No. Qty. 1 2 3 4 5 143549 143548 332414 117505 -------- 1 2 1 1 1 6 7 8 332414 150309 117505 1 2 1 Telephone: (508) 678-9000 Description 10” Dia. x 90º Elbow 10” Dia. x 8 Ft. Flex Duct Flex Duct Retainer Aluminum Heat Reclaimer Tape (sold by the foot) 10” Dia. x 6” Collar (not available from ADC) Flex Duct Retainer #10-16 x 1/2” Hex Head TEK Crimptite Screw Aluminum Heat Reclaimer Tape (sold by the foot) Fax: (508) 678-9447 14 ADS-170 Pneumatic Valve/Heat Reclaimer Assemblies for Steam Models ONLY American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 ADS-170 Pneumatic Valve/Heat Reclaimer Assemblies 15 for Steam Models ONLY Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 100472 100496 143268 143239 100472 100468 100520 331202 150002 153010 152000 143239 143250 143237 143238 100498 100520 100472 143268 -------- 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 21 22 23 24 25 332414 143546 117505 150309 -------- 1 1 1 2 1 Telephone: (508) 678-9000 Description 1/4” Poly x 1/8” M.P.T. Connector 1/8” Needle Valve 1/8” Street Elbow 1/8” x 2-1/2” Brass Nipple 1/4” Poly x 1/8” M.P.T. Connector 4-Way MAC Valve - 24 VAC 1/8” N.P.T. Silencer (muffler) ONLY Valve Mounting Bracket #6-32 x 1” Slotted Machine Screw #6 Star Washer #6-32 Hex Nut 1/8” x 2-1/2” Brass Nipple 1/8” M.P.T. Brass Plug 1/8” Cross Connector 1/8” Close Nipple 3-Way Micro Valve - 24 VAC 1/8” N.P.T. Silencer (muffler) ONLY 1/4” Poly x 1/8” M.P.T. Connector 1/8” Street Elbow Heat Reclaimer Exhaust Damper (refer to Heat Reclaimer Exhaust Damper Assembly on page 16 and page 17) Flex Duct Retainer 12” Dia. Flex Duct Aluminum Heat Reclaimer Tape (sold by the foot) #10-16 x 1/2” Hex Head TEK Crimptite Screw Heat Reclaimer Steam Damper Assembly (refer to ADS-170 Heat Reclaimer Steam Damper Assembly on page 6 and page 7) Fax: (508) 678-9447 16 American Dryer Corporation Heat Reclaimer Exhaust Damper Assembly 88 Currant Road / Fall River, MA 02720-4781 Heat Reclaimer Exhaust Damper Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 153002 152004 332276 100500 153525 153007 152002 100472 100524 100472 143268 100496 143238 100483 332277 154329 152004 153002 101173 100229 331174 821068 150527 153007 153018 332271 820101 8 8 1 1 4 4 4 1 1 1 1 3 3 3 1 1 2 2 2 2 2 1 4 4 4 1 1 Telephone: (508) 678-9000 17 Description 5/16” Lock Washer 5/16-18 Hex Nut Heat Reclaimer Piston Bracket Piston Support Bracket 1/4-20 x 1” Clinch Stud 1/4” Lock Washer 1/4-20 Hex Nut 1/4” Poly x 1/8” M.P.T. Connector 1-1/2” Bore x 3” Stroke Piston 1/4” Poly x 1/8” M.P.T. Connector 1/8” Street Elbow 1/8” Needle Valve 1/8” Close Nipple Rod Clevis with Pin Exhaust Damper Arm Spring Pin 5/16-18 Hex Nut 5/16” Lock Washer 5/8” Bore Steel Shaft Collar 7/16” Bronze Bushing Shaft Support Block Exhaust Damper Assembly 1/4-20 x 1-1/4” Hex Head Machine Bolt 1/4” Lock Washer 1/4” Flat Washer Heat Reclaimer Shaft Exhaust Screen Assembly Fax: (508) 678-9447 ADC 450415 1- 03/08/99-25