Download Kenmore 152.329361 Water Heater User Manual

Owner's
Manuam
POWER
MISERTM
ELECTRmC
WATER
HEATER
9
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING,
MODEL
NO.
153.329262
38 Gallon
Short
153.329263
38 Gallon
Short
153.329360
30 Gallon
152.329361
30 Gallon
153.329460
40 Gallon
153.329461
40 Gallon
153.329560
55 Gallon
153.329561
55 Gallon
153.329660
66 Gallon
153.32966!
66 Gallon
153.329860
80 Gallon
153.329861
80 Gallon
o Safety
_nstructions
o _nstaHation
o Operation
o Care and Maintenance
o Troubleshooting
o Parts List
USTED
Read and understand instruction
manual and safety messages
before installing, operating or
servicing this water heater.
Failure to follow instructions and
safety messages could result in
death or serious injury,
GAMA
with
certification
capacities
applies to all residential
of 20 to
less at a voltage
120 Gallons,
no greater
electric
Input
water heaters
rating
of 12kW
than 250V.
SAVE TNBS MANUAL
Sears,
PRINTED
IN THE
U.S.A
0205
Instruction manual must remain
with water heater.
or
Roebuck
FOR FUTURE REFERENCE,
and Co., Hoffman
_W_.Se_PS.CO[n
Estates,
_L 60179 U.S.A
PART NO. 184726-001
Your
Many
safety
and the safety
safetyore[ated
of others
messages
is extremely
and instructions
important
have
in the installation,
been provided
in this
use and
manual
servicing
and on your
of this
own
water
water
heater.
heater
to warn
and others of a potential
injury hazard.
Read and obey aii safety messages
and instructions
throughout
this manual
important
that the meaning
of each safety message
is understood
by you and others
who install,
use or service
heater.
This is the safety
to potentiam
alert
personal
messages
that
injury or death.
symbol
injury
folmow this
DANGER
you
it is very
this water
It is used to alert you
hazards.
Obey
symbom to avoid
indicates
an
all safety
possible
imminentEy
hazardous
situation
which, if not avoided,
could resutt in death or injury.
WARNING
indicates
a potentially
hazardous
situation
which, if not avoided,
could result in death or injury.
CAUTtON
indicates
a potentially
hazardous
situation
which, if not avoided,
may result in minor or moderate
injury.
CAUTION
used
without
symbot indicates
situation
which,
result in property
the
safety
alert
a potentially
hazardous
if not avoided,
could
damage.
AH safety messages will generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.
I_,_PORTANT DEFINITIONS
Sears Service
electrical work
of electric
perform
water
repairs
Center:
including
heaters.
strictly
The Sears
a thorough
Service Center
understanding
The Sears
in accordance
Service
Center
has the ability equivalent
to a licensed tradesman
of the requirements
of the National Electric Code
also has a thorough
with the service
guidelines
provided
understanding
in the fields of plumbing
and
as it relates to the installation
of this instruction
by the manufacturer,
manual,
and
is able to
Readandunderstand
instruction
manual
andsafetymessages
before
installing,
operating
or
servicing
thiswaterheater.
Failure
tofollowinstructions
and
safety
messages
couldresultin
death
orserious
injury.
instruction
manual
mustremain
withwaterheater.
Explosion
• Overheated
Improper
installation
in property
Do not operate water heater if flood damaged.
Inspect and replace the anode as needed_
- Install in location with drainage.
- Fill tank with water before operation.
- Be alert for thermal expansion.
Refer to instruction
manual
Hazard
water
can cause
, Properly
sized
temperature
and pressure relief valve must
be
installed
in opening
provided
Failure
and service
to do this court
death, serious bodily
propeRy damage.
\tVater temperature
over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
Children,
the elderly,
and the
physically
or mentally
disabled
are at highest risk for scald injury.
Feel
water
showering
before
bathing
Temperature
available.
limiting
valves
Read
instruction
temperature
Hazard
for installation
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
water tank explosion.
Fire
and use may result
damage.
/ Electric
manual
are
for safe
setting
Shock
or
Hazard
Do not use this water heater with any
voltage other than shown on the model
• Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
result in
injury,
or
SAFE INSTALLATION,
GENERAL
TABLE
USEAND
SAFETY
SPECIFICATIONS
MATERIALS
Basic
Needed
Tools
Additional
About
Blankets
Piping
T & P Valve
Sweat
Converting
Soldering
Heater
..............................................................................................................................................
Wiring
the Convertible
Relief
Heater
Lower
Element
........................................................................................................
Lower
.................................................................................................................................................
Valve
.....................................................................................................................................
.............................................................................................................................................................
Element
Diagrams
.............................................................................................................................................
.......................................................................................................................................................................
AND MAINTENANCE
Temperature
Regulation
Thermostat
and
Anode
Rod
Settings
Lower
................................................................................................................................................................
Inspection
Draining
Washer
8
.........................................................................................................................
8
8,9
9,10
10
10,11
11
11o14
14,15
16
17°22
17
17
17
17,18
18
18
Valve
Operation
.........................................................................................................................
..........................................................................................................................................
.........................................................................................................................................
Replacement
18,19
19
19°22
..............................................................................................................................................
.........................................................................................................................................................................................
TROUBLESHOOTING
GUIDE
Start Up Conditions
Thermal
Strange
Smelly
'Air"
Expansion
Conditions
Water
Noise
High Temperature
Not Enough
Water
............................................................................................................................................................
.................................................................................................................................................................
.......................................................................................................................................................
..................................................................................................................................................................
in Hot Water
Rumbling
....................................................................................................................................................
...................................................................................................................................................................
Sounds
Operational
Faucets
..................................................................................................................................................
..................................................................................................................................................................
Shut Off System
or No Hot Water
....................................................................................................................................
.........................................................................................................................................
Is Too Hot ..................................................................................................................................................................
Checkpoints
..........................................................................................................................................................
REPAIR
PARTS MST
NOTES
.........................................................................................................................................................................................
WARRANTY
7,8
Relief
Cleaning/Replacement
Valve
6
7ol 6
...............................................................................................................................................................
Remova!/Replacement
Element
Leakage
Adjustments
................................................................................................................................................................................
Thermostat
Service
...........................................................................................................................................................
Thermostat
TemperatureoPressure
Drain
..................................................................................................................................................
................................................................................................................................................................................
Temperature
6
......................................................................................................................................................................
...........................................................................................................................................................................
the
Upper
6
.........................................................................................................................................
....................................................................................................................................................................................
SERVICE
6
.......................................................................................................................
...................................................................................................................................................
and Pipe Insulation
the Water
Wiring
5
........................................................................................................................................
the Location
About
TemperatureoPressure
Filling
When
the Old Water
to Consider
Water
NEEDED
INSTRUCTIONS
to Consider
Facts
5
........................................................................................................................................................................
Tools Needed
Insulation
....................................................................................................................................
..................................................................................................................................................................................
INSTALLATION
Removing
3
4
............................................................................................................................................................
AND BASIC TOOLS
Materials
2
.......................................................................................................................................................................
FOR THE NEW INSTALLATION
PRODUCT
Facts
........................................................................................................................................
.............................................................................................................................................................................
OF CONTENTS
PREPARING
SERVICE
..................................................................................................................................................................
........................................................................................................................................................................................
23°25
23
23
23
23°25
23,24
24
24
24
24,25
25
25,26
27°29
30,31
ThankYouforpurchasing
a Searswaterheater.Properly
instalbdandmaintained,
it shouldgiveyouyearsoftrouble
freeservice.
Itisstrongly
suggested
thatthisnewwaterheater
beprofessionally
installed,
contactthelocalSearsService
Center
oranySearsstore.Theywillarrange
forprompt,
quality
installation
bySearsauthorized
contractors.
The
installation
manual;
absence
electric
ANSI
= American
Read
National
the "General
Code
manual
operation,
contains
and
Institute
section,
manual
page
carefully.
the safety rules, the water heater
could cause DEATH, SERIOUS
PROPERTY
DAMAGE.
This
3 of this
manual
If you don't
to the proper
your safety.
For California
anchored,
earthquake.
for the
of this ebctric
Since
operation
we cannot
pages, READ THIS ENTIRE
TO INSTALL OR OPERATE
reading
Road,
this
the
of the
installation,
water
heater.
of the water
put everything
heater
death
Gab
Liters
installation
Massachusetts
in accordance
and
on the first few
38
144
DBMENSBONS
iN iNCHES (rnm)
153.329460
153.329481
153.329560
153.329561
30
40
55
114
151
208
66
250
from possible
80
303
Wiring size based on standard
code.
electrical
this
Code
with
Plumbing
Code
Massachusetts,
plumber
water
heater
RECOVERY RATE
GALS.PER HOUR
must
be
from the California
Office
Sacramento,
CA 95814.
WATTAGE
@240 VOLTS
MAXBMUM FUSE
OR qRCUr
BREAKER
{GAUGE)
12
SiZE (AMPS}
20
25.0
3800
5500
10
30
17.3
3800
3800
12
20
25.0
3800
5500
10
30
17.3
3800
3800
12
20
25.0
3800
5500
10
30
17.3
3800
3800
12
20
25.0
3800
5500
10
30
17.3
3800
3800
12
20
25.0
3800
5500
10
30
173
3800
3800
12
20
25.0
3800
5500
10
30
21.5 (546)
60 (1,524)
61 (1,549)
23 (584)
61 (1,549)
25 (635)
61.5 (1,562)
60°C copper wire. If distance
of the
MINtMUM
WiRE SIZE*
31.5 (800)
19 (483)
braced,
or gasfitter.
25 (635)
47 (1,194)
with
and 248-CMR
5.00. In the Commonwealth
of
this product
must be installed
by a licensed
LOWER
3800
19 (483)
shock
requires this water heater to be installed
Massachusetts
248oCMR
2.00; State
UPPER
3800
153.329880
153.329861
or do
call Sears
@90°F Rise
17.3
153.329660
153.329681
any questions
instructions,
HEIGHT
153.329360
153.329361
Laboratories
DBA.
153.329262
153.329263
of the
IL 60062.
ELEMENT
MODEL
NUMBER
edition
or strapped
to avoid falling
or moving
during
an
See instructions
for correct installation
procedures.
Instructions
may be obtained
State Architect,
400 P Street,
It
MANUAL BEFORE ATTEMPTING
THE WATER HEATER.
TANK
CAPACITY
in this
or in the
70. This publication
or public library or
Underwriters
you have
portion
Codes,
current
Northbrook,
manual
any
instructions
Examine the location to ensure the water heater complbs
the "Facts to Consider About the Location"
section.
follow
also contains warnings throughout
the manual that you must
read and be aware of. Ai! warnings
and all instructions
are
essential
with
or by writing
important
in preventing
and fires.
wil! not operate properly. It
BODILY INJURY AND/OR
instructions
maintenance
the
and Local
Carefully plan the place where you are going to put the water
heater. Correct
electrical
wiring and connections
are very
Standards
Safety"
first and then the entire
with
rules;
Codes,
company
not understand
Service Center.
UL= Underwriters
Laboratories
Inc,
Electrical
of Local
Inc., 333 Pfingsten
If after
National
conform
company
NEC o National Electrical
Code, NFPA
is availabb
from your local government
Abbreviations
Found
InThis{nstruction
Manual:
NEC=
must
electric
from fuse box to water heater is more than 90 feet, refer to your local electrical
Materials
Needed
To simplify
the installation
depending
on your type
Sears
has available
the installation
parts shown
below.
You may or may not need
al! of these
materials,
of installation.
,/ / j
TANKS
FOR THERMAL
CONDmONS AVAmLABLE _N 2
DRARN PANS AVABLABLE IN 20"
DIAMETER FORWATER HEATERS
GALLONS
_ AND 5 GALLONS CAPACITY
THROUGH
LOCAL
SEARS STORE OR
SERVICE CENTER.
NAWNG A DIAM ETER 18" OR LESS,
24"
DRAMETER
FOR WATER
HEATERS HAWNG A DBAMETER 22"
OR LESS AND AVABLABLE IN 28"
DBAMETER FOR WATER HEATERS
HAVING A DBAMETER 20" OR LESS,
EXPANSION
EXPANSION
WATER HEATER INSTALLATION
Kr WRTH
FLEXmBLE CONNECTORS FOR 3/4" OR 112"
THREADED OR COPPER PLUMBING
Basic
Too_s
Additiona_
Too_s Needed
When Sweat
So_dering
You may or may not need
al! of these tools,
type of installation,
Sears store,
tools can be purchased
These
depending
on your
at your local
Pipe Wrench (2)
Screwdriver
6 Foot'rape or Folding Rume
Garden Hose
DriH
Pipe Dope or Teflon .rape
Tubing
Cutters
Propane
Torch
Soft Solder
Solder
or Hacksaw
Flux
Emery Cloth
Wire Brushes
TUBING
CUTTER
DRILL
HACKSAW
SLOT-HEADSCREWDRIVER
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)
PHLLIPS
SCREWDRIVER
ROLL OF
EMERYCLOTH
1
PIPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS
GARDEN HOSE
6 FOOTTAPE
PIPE WRENCH
PROPANE
TORCH
ROLL OF
LEAD-FREE
SOFT SOLDER
314" (19 ram} WIRE BRUSH
1/2" (13 ram) WiRE BRUSH
SOLDER
FLUX
Removing
the O_d Water
Heater
Burn hazard
• Hot water discharge.
Keep hands clear of drain
The water
passing
out of the drain valve
may be extremely
hot.
To avoid being scalded,
make sure al! connections
are tight
and that the water flow is directed away from any person.
(_j_ Check
'OFF"
(cord
again to make sure
to the water heater.
set)
or disconnect
from the water
heater
the electrica!
Then unplug
the
supply is turned
the water heater
electrical
junction
supply
connection
box.
FIGURE 1.
Q
Turn "OFF"
electrical
supply
to the water
heater.
FIGURE 5.
Qa.
If you have
copper
copper
water
approximately
to the water
FIGURE 2.
Q
Turn "OFF" the water
shut-off valve or water
four inches
heater.
to the water
can
be
cut
heater
at the water
meter.
heater,
with
the two
a hacksaw
away from where they connect
This will avoid
cutting
too short. Additional
cuts can be made
Disconnect
the temperature-pressure
to the water
supply
piping
pipes
off the pipes
later if necessary.
relief
valve
drain line. When the water heater is drained, disconnect
the hose from the drain valve. Close the drain valve.
The water
ready
heater
is now completely
disconnected
and
to be removed.
FIGURE 3.
Q
Attach a hose to the ,water heater drain valve and put the
other end in a floor drain or outdoors.
Open the water heater
drain valve. Open a nearby
pressure
in the water
hot water faucet which
heater
and
speed
draining.
FIGURE 6.
will relieve
If you have galvanized
the two
galvanized
union
in
remaining
be
saved
pipe to the water
wrench
each
line.
Also
disconnect
to the water heater. These
the
pieces
since
the
they
new
with
heater,
a pipe
reconnecting
pipes
may
water
be
heater.
needed
loosen
at the
piping
should
when
Disconnect
the
temperature-pressure
relief valve drain line. When the
water heater is drained,
disconnect
the hose from the
drain valve. Close the drain valve. The water heater is
FIGURE 4.
now completely
removed.
disconnected
and
ready
to
be
devices
are available
from your
and react to leakage
* Sensors
mounted
mounted
to the entire
* Water
pipes
_ineraiBuildup
orSediment
when
shut-off
differential
connected
pan
that
to the water
trigger
an alarm
heater
when
water
is detected
devices
that activate
between
the cold
to the water
water supply
in the drain
based
water
Installations
" Water
on the water
and
must
be
located
in
a
area
iNSTALLATiON
IN RESIDENTIAL
GARAGES:
than normal
must be located
and/or
so it is not subject
if spilled
out, could
cause
staining.
damage
You should
carefully
water
heater,
consideration
choose
the Location
an indoor
location
*
for the
This
by a moving
The location
for servicing
replacing
an old water
location,
heater
the following
the water
points
selected
centralized
water
should
with the water
heater,
as well
be indoors
piping
must
be
leak. Do not install without
so water flow will not cause
as close to and as
system
as all water
as possible.
heaters,
adequate
damage.
will
drainage
blankets
This
Damage
Energy
insulation
, Do not install without
provisions
blanket
you choose
HEATERS
or any connections
damage
avoided,
should
drain
LEAK:
in such
these
*
must
Installation
cannot
under
be
the
at your local Sears stores.
to an adequate
drain.
Do not cover
drain
may result in property
pan
piped
to a drain.
can be reduced
or prevented
off device
in conjunction
used
damage,
However,
blanket is to
storage
tank
the National
with
making
respect
to
an insulation
in fire, serious
the instruction
heater
Do obtain
new
blanket
below.
or nearby
to this heater,
Failure
pressure
manual.
to follow
personal
injury,
relief
or
(T & P)
Keep it on the side of
for future
reference.
warning
and
on the blanket
instruction
directly
labels
from
over the existing
Sears
labels.
Facts to Consider About the
Convertible
Lower E_ement
The
Upper
conventional
Element
(if a double
3800 watt element which
on 240 volts.
The Lower
operation
Element
(See rating
of the water
at 3800 watts
element
model)
is a
only operates at its rated
plate
on the water
heater
to 5500 watts
heater).
can be converted
from
on a 240 volt system.
even with the use of a
unanticipated
by a leak detector
with
can result
the water
wattage
Water heater life depends
upon water quality, water pressure
and the environment
in which the water heater is installed.
Water heaters
are sometimes
installed
in locations
where
leakage
for
of the water
that if the tank
When such locations
pan should be installed
be piped
public
drainage
a manner
Drain pans are available
pans
instructions
Do not cover the temperature
and
valve with an insulation
blanket.
leak, the flow of water wil! not cause
to the structure.
a suitable
drain
water heater.
Such
EVENTUALLY
must be accomplished
Act standards
loss requirements,
to apply an insulation
follow
for placement
heater
general
but are not necessary
unnecessary.
Should
*
WATER
to the
heaters
Conversation
and standby
you should
leak
adequate
available
water
eventually
Hazard
, All water heaters eventually
are
with this product.
The purpose
of an insulation
reduce the standby
heat loss encountered
with
heaters.
Your water heater meets or exceeds
these instructions
death.
Property
clearances
heater.
B_ankets
use on electric
Appliance
The location
to physical
vehicle.
selection
must provide adequate
and proper operation
of the water
_nsu_ation
Insulation
or putting
critical
The water heater
water
external
heater in a new
observed.
protected
new
because
the placement
is a very important
for the safety of the occupants
in the building
and for the most economical
use of the appliance.
heater is not intended for outdoor
installation.
Whether
hot water
Garages
Mineral buildup or sediment
may have accumulated
in the old
water heater. This causes the water heater to be much heavier
About
pan.
heater.
in Residentiam
heater
protective
Facts to Consider
or
leakage
to become
could cause staining.
and this residue,
and detect
MayAccumuiate
• This causes the water heater
much heavier than normal.
,' IfspiNed,
store,
in the drain pan that turn offthe
home
supply
pressure
water
Sears
ways:
in the drain
turn off the incoming
is detected.
* Sensors
local
in various
a piped
damage
or water
drain
pan.
shutThese
Read
and
after
reading
understand
follow
water
these
heater
warnings
instructions
in this
any portion,
call Sears
Service
and
instructions.
manual,
Center.
you
If
do not
Fire Hazard
/ Electric
Shock
Hazard
HOTTER
WATER
produce
hot water.
satisfy
clothes
needs
can
and
in your
home
and
injure
handicapped.
to using
satisfies
valve,
your
the
lowest
hot water
are intended
other
you
to
which
will
sanitizing
upon
contact.
If anyone
groups
using
hot water
or if there
is a local
possible
needs,
heater.
Mixing
supply or hardware
stores.
for installation
of the valves.
check the (1)
. . . 10 gauge
temperature
a means
setting
such
See Figure
valves
are available
people
at plumbing
Follow manufacturers
instructions
Before changing
the factory setting
read the "Temperature
8 for mixing
that
as a mixing
shall be used at the hot water taps used by these
or at the water
AWG @ Type TW, 60°C or equivalent,
and (3) Circuit breakers
or fusing . . .capable
of 30 amp loading. Also, the installation
valve
Regulation"
section
usage.
f
must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
OR PROPERTY
washing,
permanently
fits into one of these
on the thermostat,
in this manual.
INJURY,
dish
heaters
to a temperature
code or state law requiring
a certain temperature
water at the
hot water
tap, then you must take special
precautions.
In
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage
making the conversion
to 5500 watts,
supply . . . must be 240 volts, (2) wiring
Water
heated
washing,
scald
or physically/mentally
addition
Before
power
SCALD:
Water
Some people are more likely to be permanently
injured by hot
water than others. These include the elderly, children, the infirm,
Do not use this water heater with
any voltage other than shown on the
model rating plate.
®
CAN
HOT
WATER [_
OUTLET
f
_
DAMAGE.
INLET
WATER
WATE
R H EATER
ELECTRDC
MODEL
CAPACITY
US. GAL.
NUMBER
O_
9s2N
LUSTED
Q
SERIAL
COLD
TEMPERE
WATER M
NUMBER
F_ _-
OUTL
_
0 TO
OOLO',,ATE*
÷ ,.o.o°
WATER HEATER
FACTORY
UPPER
ELEMENT
WATTS
OPTIONAL
UPPER
ELEMENT
WATTS
EQUIPPED
WITH
LOWER
ELEMENT
WATTS
rVIAXIMUM
WATTS
VOLTS
AC
ONLY
CHECK
HERE
_F INSTALLEDAS
FACTORY
EQUIPPED
MAXIMUM
WORKING
PRESSURE
PSi
*MIXING
VALVE
FIGURE 8.
WATTAGE
LOWER
ELEMENT
WATTS
MAXIMUM
WATTS
CHECK HERE
IF CONVERTED
Figure
WARNING
SEE CONVERSION
INSTRUCTION
9 shows
heater.
The
connections.
If a water
NOTE:
FROM a
WATER
OUTLET ON
WATER N_=ATER
Whether
or not the element
conversion
is made
the
such
the attachment
water
heater
is installed
as one having
in a closed
a back41ow
meter with a check
valve,
must
to control
which
local utility
situation.
adjacent
to the lower
access
panel.
Water Piping
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death,
Children, the elderly, and the
physically or mentally disabled
are at highest risk for scald injury.
Feel water
showering,
before
Temperature
available,
limiting
bathing
be provided
or Sears
NOTE:
If using
before
attaching
water
preventer,
thermal
tubing,
Do Rot solder the water supply
inlet, mtwill harm the dip tube
Property
on
solder
to the water
3/4"
supply
check
are
Read instruction manual for safe
temperature setting.
, Install thermal
, Do not apply
, Contact
how
tubing
Contact
Hnes directly
and damage
to the cold
the tank.
connection.
Hazard
damage.
expansion
installer
tank if necessary.
inlet.
or service
the
this
to an adapter
inlet
heat to cold water
water
means
to control
to the water
Damage
qualified
system;
valve,
or
heater
water
supply;
expansion.
Center
the adapter
- Avoid water
valves
with
etc.., in the cold water
Service
copper
piping
is equipped
model rating plate must be marked.
Using a hard point ink
pen, check the appropriate
block within the model rating plate,
is located
of the water
heater
agency.
water
insulation
overvalve.
Make
surethattheinsulation
NOTE:
Toprotectagainstuntimelycorrosion
ofhotandcored FitT&Pvalve
withtheleveroftheT&Pvalve.
waterfittings,it is stronglyrecommended
thatdioemectric doesnotinterfere
unionsorcouplingsbeinstalled
or}thiswaterheaterwhen
Secure
allinsulation
usingtape.
connected
tocopperpipe.
1.Lookatthetopcoverofthewaterheater.
Thehotwateroutlet
is marked
hot.Puttwoorthreeturnsofteflontapearound
thethreaded
endof thethreaded-to-sweat
couplingand
around
bothendsofthe3/4"threaded
nipple.
Usingflexible
connectors,
connect
thehotwaterpipetothehotwateroutlet
ofthewaterheater.
PiPE
iNSULATION
2. Lookatthetopcoverofthewaterheater.
Thecoldwaterinlet
ismarked
cold.Puttwoorthreeturnsofteflontapearound
thethreaded
endof thethreaded-to-sweat
couplingand
around
bothends of the 3/4" threaded nipple. Using flexible
connectors,
connect the cold
inlet of the water heater.
NOTE:
from
Your
the
water
tank.
heater
by
pipe to the cold
to minimize
reduction
in
insu[ating
water
iNSULATION
is insulated
Further
accomplished
water heater.
water
i
the
hot
heat
water
heat
Boss
lines
can
from
loss
FIGURE gA.
be
the
Temperature-Pressure
HOT
OUTLET
TO
FLEXIBLE
WATER CONNECTORS
Relief
Valve
SHUT-OFF
VALVE
HOUSE
[_
l
THREADED
TO SWEAT
COUPLING
\i\_J
THREADED
TO SWEAT
COUPLING
Explosion
COLD
INLET
WATER
UNE
Hazard
, Temperature-pressure
relief valve
must comply with ANSI A21.22
and ASME code.
" Properly sized temperature-relief
valve must be installed in opening
provided.
, Can result in overheating
excessive tank pressure
PRESSURE
REUEF VALVE
/"
and
" Can cause serious iniury or death.
DISCHARGE
-PIPE
(DO NOT CAP
OR PLUG}
This heater
temperature
is provided
- pressure
The
is certified
valve
with a properly
certified
combination
relief valve by the manufacturer.
by a nationally
recognized
testing
laboratory
that maintains
periodic inspection
of production
of
listed equipment
of materials
as meeting the requirements
for
Relief Valves and Automatic
Gas Shut-off Devices for Hot Water
Supply
Systems,
requirements
If replaced,
codes,
but
pressure
ANSI
Z21.22
• CSA
4.4,
and
the
code
of ASME.
the valve must meet the requirements
of local
not less than a combination
temperature
and
relief
valve
certified
as indicated
in the
above
paragraph.
The valve
FIGUREg.
exceed
heater
than
T & P Valve and Pipe insulation
over the incoming
water line. Make sure
cover of the heater.
that
the
cold water
insulation
(150 psi = 1,035
the water
with a maximum
hydrostatic
heater
working
set pressure
pressure
kPa) and a discharge
input rate as shown
not to
of the water
capacity
not less
on the model
rating
plate.
Remove insulation for T & P valve and pipe connections
carton.
Fit pipe insulation
must be marked
the marked
from
For safe operation
of the water
be removed
its designated
from
heater,
the relief valve
opening
must not
nor plugged.
line and the hot
is against
The temperature-pressure
relief valve must be installed directly
into the fitting of the water heater designed
for the relief valve.
the top
10
Position
thevalvedownward
andprovide
tubingso thatany
discharge
willexitonlywithin6 inches(153mm)above,orat
anydistance
below
thestructural
floor.Becertain
thatnocontact
is madewithanyliveelectrical
part.Thedischarge
opening
must not be blockedor reducedin size under any
circumstances.
Excessive
length,
over30feet(9.14m),oruse
ofmorethanfourelbows
cancauserestriction
andreduce
the
discharge
capacity
ofthevalve.
Water Damage
Ifaftermanually
operating
thevalve,itfailstocompletely
reset
andcontinues
to releasewater,immediately
closethecold
waterinlettothewaterheater,
followthedraining
instructions,
andreplace
thetemperature-pressure
reliefvalvewitha new
one.
COLD
Hazard
TEMPERATURE-
, Temperature-pressure
drain
unless
injury,
hazard
be
air gap
discharge
tubing
between
directly
the relief
To prevent
damage,
the relief valve
water
in
'_
D_SCHARGE
PUPE
(DO NOT CAP OR PLUG)
bodily
quantities
must
should
O-
circumstances
demand.
If the discharge
pipe is not connected
to a drain or other suitable
means, the water flow may cause
property
The
*
damage.
Discharge
Shall
Pipe:
not be smaller
valve,
or have
REUEF VALVE
to discharge
is provide&
to life, or property
to
, _/
drain.
is to be placed
Do not connect
a 6 inch
allowed
at adequate
obstruction
valve and the tank.
PRESSURE
relief valve discharge
pipe must terminate
No valve or other
/,
in size than
any reducing
the outlet
couplings
pipe size of the
or other
G" AiR GAP
FLOOR DRAIN
restrictions.
FIGURE 10.
Shall
not be plugged
*
Shall
be of material
•
Shall
be installed
or blocked.
listed
for hot water
so as to allow
the temperature-pressure
pipe.
complete
relief
*
Shall
terminate
*
Shall
not have any valve
valve,
at an adequate
Filling
distribution.
drainage
and
the
the Water Heater
of both
discharge
Property
drain.
between
the relief valve
- Avoid water
and tank.
Damage
heater
damage.
- Fill tank with water
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death,
Never
before
bathing
Temperature
available
limiting
valves
faucet
ensure
that (1) no one
temperature-pressure
water
property
manually
damage
relief valve
a year.
Caution
is in front
relief
discharged
because
valve
1. Close
are
discharge
will not cause
the water
the outlet
line,
and
any bodily
may be extremely
2.
turning
'ON"
operating.
it is completely
full of water.
heater
the water
power.
with water:
heater
drain
Open the cold water
supply
NOTE: The cold water supply
the water heater is in use.
of the
3. To insure
(2) the
injury
unless
valve
by turning
the right (clockwise).
The drain valve
front of the water heater.
must be manually
should be taken to
of or around
before
To fill the water
or
Read instruction manual for safe
temperature setting
The temperature-pressure
operated
at least once
heater
before
To prevent damage
to the tank and heating element, the tank
must be filled with waten Water must flow from the hot water
Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald iniury.
Feel water
showering,
use this water
Hazard
complete
filling
is located
valve to the water
valve
must
of the tank,
the handle
heater.
be left open
allow
to
on the lower
when
air to exit
by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained.
This will let air out of the water
or
hot.
heater
11
and the
piping.
4. Checkallnewwaterpipingforleaks.Repair
asneeded.
Converting
the Lower
Necessary
element
bag contained
water heater.
E_ement
are
located
junction
in a small
box on top of the
PARTS
the water heater. The water heater is factory
set to
at 3800 watts. The lower element can be converted
to
operate at 5500 watts. Refer to "Facts
Convertible
Lower Element"
section.
The
parts
the electrical
CONVERSION
These instructions
only cover the conversion
of the convertible
element,
read this entire manual before attempting
to install or
operate
operate
conversion
within
Upper
Element,
(if
double
to Consider
element
About
model)
SCREW
the
is
a
BUSS
BAR
conventional
3800 watt element which only operates at its rated
wattage on 240 volts. (See rating plate on the water heater.
FIGURE 12.
The lower
operation
Element
of the water
at 3800 watts
If after reading
understand
these
heater
to 5500
can be converted
watts
instructions
call Sears
Fire Hazard
t Electric
1.
on a 240 volt system.
and this manual,
any portion
from
Service
Before
beginning
supply
to the water
the conversion
turn "OFF"
electric
power
heater.
if you do not
Center.
Shock
Hazard
%
Do not use this water heater with
any voltage other than shown on the
model rating plate.
FIGURE 13.
The
convertible
access
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.
Before
power
making the conversion
to 5500 watts,
supply . . _ must be 240 volts, (2) wiring
securing
panel
element
is located
of the water
the access
heater.
panel,
and
behind
Remove
remove
the
lower
the two screws
panel.
check the (1)
. . . 10 gauge
AWG @ Type TW, 60°C or equivalent,
and (3) Circuit breakers
or fusing . . .capable
of 30 amp Ioading. Also, the installation
must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY
DAMAGE
NOTE:
Whether
or not
the element
conversion
is made
FIGURE 14.
Remove
terminal
the
the insulation
cover.
cap with
handle
to expose
the
model rating plate must be marked.
Using a hard point ink
pen, check the appropriate
block within the model rating plate,
which
is located
adjacent
to the
lower
WATER
HEATER
ELECTRIC
access
I-1
panel.
_32N
USTED
O
CAPACETY
MODEL
FACTORY
NUMBER
US
FQUmPPFD
GAL
SERIAL
NU_,_BER
W_TH
hIAX_1UM
_PPER
LOWER
ELEMENT
ELEMENT
WATTS
WATTS
CHECK
MAXIMUM
VOLTS
WATTS
AC
ONLY
IFENSTb,
FACTORY
HERE
WORKING
LLEDAS
PRESSURE
EQUIPPED
PSI
OPTIONAL WATTAGE
UPPER
ELEMEN_
LOWER
ELE]k_ENT
WATTS
-
WATTS
I
_,IAXMUM
CHECK
WATTS
FIGURE1&
HERE
IF CONVERTED
I
WARNING
SEE
CONVERSION
INSTRUCTEON
Lower Element: Lift out the tab as shown to unclip the
terminal cover from the thermostat, The terminal cover can
now be removed from the thermostat,
FIGURE11.
12
LIFT OUT TAB TO UNCUP
?ERMBNAL COVER FROM
THERr41OSTAT
8.
Tighten
terminals
connection.
2 and
3 to
ensure
proper
Fire and Explosion
• Failure
to tighten
cause a fi re.
electrical
Hazard
screws
can
o Failure to do this could result in
death, serious bodily injury, or
property damage,
Failure to tighten terminal
screws can cause
result in DEATH, SERIOUS
BODILY iNJURY,
FIGURE 16.
a fire which can
OR PROPERTY
DAMAGE.
5,
Remove
move
the screws
the looped
from
terminal
end of the wire
2 of the element,
and
9.
aside.
Replace
terminal
the locking
cover
on thermostat
tabs on the terminal
making
cover
Fire and Explosion
The buss bar is labeled
terminals
screw
5500
W. Place
2 and 3 with the 5500
provided
into terminal
the buss
W visible.
Install
bar over
the extra
3.
Make sure the thermostat
cover
is in place,
is flush
against
and the insulation
so can result
in DEATH,
PROPERTY DAMAGE.
SERIOUS
10.
cap with
Replace
that
the
insulation
it completely
covers
The wire
must
removed
remain
top of the
secured
looped
buss
using
from
and
bar, over
the
terminal
now
2 has
the opening
remaining
a looped
be placed
(as
end.
shown)
of terminal
Hazard
It
on
2, and
screw.
FIGURE 20.
FIGURE 19.
13
the tank, the terminal
is replaced.
BODILY
handle
the thermostat
FIGURE 18.
7,
that
o Thermostat
must be flush
againstthe tank,
,, Make sure terminal cover is in
place
and the insulation
replaced.
® Failure to do this could result in
death, serious bodily injury, or
property damage.
FIGURE 17.
6,
sure
are in place.
back
Failure
to do
INJURY,
in place
and element.
OR
so
11.Replace
theaccesspanel.
If you are not familiar with electric codes and practices,
or if you
have any doubt, even the slightest doubt, in your ability to connect
the wiring to this water heater,
electrician.
professional
Contact
your
electrician.
obtain the service
Sears
salesperson
Fire Hazard I Electric
12.
Complete
wiring
"ON" electric
with water.
to the water
heater,
power to the water
or if completed,
heater
after filling
turn
HEATERS
heater
EQUIPPED
is equipped
use this water
one shown
FIGURE 22,
voltage
cause
improper
installation
in property
INJURY,
• Fill tank with water
Sears
Never use this water heater unless it is completely
full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet
before
turning
'ON"
the
existing
the water heater
before operation.
plate.
which
salesperson
replace
Provide
a way
working
on the water
to easily
breaker
or fuse block
disconnect
switch.
in
electric
breaker
connection
Contact
for a professional
shut
off the
could
in the
entrance
at
your
electrician.
electric
This
If you
company.
wire. If you wish
the
electrician.
heater.
DEATH,
box was aluminum
have
by a competent
than the
DAMAGE.
your
wire,
the
voltage.
other
result
it with copper
to arrange
Check
to use the correct
can
consult
aluminum
made
Failure
OR PROPERTY
or doubts
ONLY: This
pane! for the correct
from your fuse box or circuit
to reuse
with
on the
only.
with any voltage
rating
for your old water heater,
and use may result
damage,
access
problems
BODILY
have any questions
If wiring
FOR ONE VOLTAGE
heater
on the model
can
SERIOUS
heater
for one type voltage
rating plate near the bottom
DO NOT
water
Failure to use the correct voJtage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.
®
water
for a
Hazard
any voltage other than shown
model rating plate.
the tank
WATER
Shock
Do not use this
i
FIGURE 21,
of a competent
to arrange
power
be with
box
when
a circuit
or a separate
power.
Install
and
connect
a circuit
directly
from
the
main fuse
or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
Wiring
"Product Specifications"
fuse or circuit breaker.
3. If metal
Improper
installation
in property
, FiJl tank with water
and use may result
damage.
conduit
section
for the correct
is used for the grounding
The grounding
aluminum,
electrode
conductor
or copperclad
conductor:
shall be of copper,
aluminum.
shall be of one continuous
before operation.
size wire and
length
The
without
material
a splice
or
conduit,
or
joint.
Never
use this water
heater
unless
it is completely
a.
full of water.
before
You must
water
provide
heater.
requirements
turning
when
means
approved
on power.
all wiring
You must obey
you
of the proper
!ocal codes
install
metal
electrical
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet
Rigid
this
size
outside
and electric
of the
C.
company
Flexible
conduit,
metallic
if conduit
intermediate
tubing
or tubing
14
is terminated
in fittings
for grounding.
metal
conduit
or flexible
be permitted
for grounding
conditions
are met:
wiring.
metal
may be used for the grounding
metallic
if all
the
tubing
shall
following
Thelengthinanyground
returnpathdoesnotexceed
6feet,
NOTE: If you have purchased
a three wire connection
water
heater but you are not on a 'Time Clock" or 'Off Peak" meter
and
Thecircuitconductors
contained
therein
areprotected
byovercurrent
devices
ratedat20amperes
orless,
Theconduit
ortubingisterminated
infittingsapproved
forgrounding,
6,
Forcomplete
grounding
detailsandallallowable
exceptions,
refertothecurrent
edition
oftheNEC-National
Electrical
Code
NFPA70,
4,Astandard
1/2"conduit
opening
hasbeenmadeinthewater
heater
junction
boxfortheconduit
connection,
5, WiringDiagrams,
see"Wiring
supplied
showing
connections
the
between
You can
easily
removing
the junction
black,
see which
Three
and the ground
Wire
type
box cover
you to simply
in the junction
most
the water heater
Two Wire Connection
requiring
Diagrams"
two
a standard
two
wire
types
water
installer.
heater
A green
water heater's
location.
Replace
must
be electrically
ground
unction
the wiring
screw
box,
junction
Connect
cover
you
have
Diagrams:
by
heater,
CONDU_T
is the most common
connect
red to red, black
wire to the green
ground
to
screw
GREEN
GROUND
SCREW
heater.
Diagram:
is used when
you
are connecting
the water heater to a power supply
that has a "Time Clock" or "Off Peak" meter, To make
these connections
refer to block 1 or 2 in this wiring
diagram for the type of system you have,
FIGURE 23.
15
wiring
ground
to the
by the
provided
on the
wire
using the screw
of
supply,
3 of the three
"grounded"
has been
and the power supply.
connection
power
in block
Use wire nuts and connect the power supply
wires inside the water heater's junction
box,
The
8,
connection
diagram
have been
common
on top of the water
box of the water
Connection
section
have
simply follow the connection
wire connection
diagram,
to this
provided,
Wiring
Diagrams
STANDARD WIRING FOR 2 W{RE LEAD WATER HEATERS
NON-SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT
TO ELECTRIC
POWER SUPPLY
RED
& UPPERE.C.O.
THERMOSTAT
[
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
Failure
BUSS
UPPER
ELEMENT
to do this could result in
death, serious bodily
property damage.
injury,
I
or
FOR 5500 WATTS
LOWER
HEATING ELEMENT
FIGURE 24.
WIR{NG
FOR 3 WIRE LEAD WATER HEATERS
NON-SIMULTANEOUS
OPERATION
3.
FOR TWO
240 VOLT DOUBLE
WiRE
TO ELECTRIC
_¢===_
POWER SUPPLY L1
L2
LOWER HEATING
ELEMENT
FIGURE 2&
16
CONNECTION
ELEMENT
Temperature
Regulation
The
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
lower
before
bathing
or
Temperature
available.
limiting
valves
are
is factory
set at HOT
a position
which
120°F (49°C) and is adjustable
if a different water
is desired.
Read all warnings
in this manual and
on the water
heating
before
proceeding.
ADJUSTABLE LOWERTHERMOSTAT
WITH HIGH LIMIT
(3 W{RE LEAD MODELS)
Children, the elderly, and the
physically or mentally disabled
are at highest risk for scald injury.
Feel water
showering
thermostat
approximates
temperature
ADJUSTABLE LOWER
THERMOSTAT
(2 WIRE LEAD MODELS)
Read instruction manual for safe
temperature setting
HOTTER
WATER
CAN SCALD:
Water
heaters
are intended
produce
hot water. Water heated to a temperature
satisfy clothes
washing,
dish washing,
and other
needs can scald and permanently
injure you
Some people are more likely to be permanently
FIGURE 27.
to
which will
sanitizing
Temperature
upon contact
injured by hot
HOT -
water than others. These include the elderly, children, the infirm,
or physically/mentally
handicapped.
If anyone using hot water
in your home fits into one of these groups or if there is a Ioca!
code or state law requiring
a certain temperature
water at the
hot water tap, then you must take
addition to using the lowest possible
special
precautions.
temperature
setting
A
manufacturers
changing
the
instructions
for installation
of the valves, Before
factory
setting
of the thermostat,
read the
"Temperature
Regulation"
section
in this
economical
temperatures.
Is a thermostat
setting
-
BC-
Is
VERY
HOT
used by these people or at the water heater. Mixing valves are
available
at plumbing
supply
or hardware
stores.
Follow
Is a thermostat
setting of approximately
120°F
(49°C), which will supply hot water at the most
130°F (54°C).
Is the thermostat
140°F (6O°C).
In
that
satisfies your hot water needs, some type of tempering
device,
such as a mixing valve, should be used at the hot water taps
Settings
-
a
thermostat
NOTE:
Water
recommended
setting
setting
whenever
temperature
by most
approximately
of approximately
of
150°F (65°C).
Is a thermostat
setting
of
160°F (71°C). It is recommended
set lower
manual.
of
approximately
approximately
that the dial be
possible.
range
of 120°--140°F
dishwasher
(49°o60°C)
manufacturers.
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped
person
unattended
in a bathtub or shower.
Thermostat
The thermostats
HOT a position
of this water heater
which approximates
the risk of scald
injury.
The
upper
About 1/2 second
VERY HOT = APPROX.160°F (71°C)
C = APPROX.150°F (65°C)
thermostat
have been factory set at
120°F (49°C). to reduce
B = APPROX. I40'T
(60'_C)
A = APPROX.130°F
(54°C)
HOT = APPROX.120°F
is factory
set at HOT
a position
which
approximates
temperature
120°F (49°C) and is adjustable
if a different water
is desired. Read al! warnings
in this manual and
on the water
heating
before
Upper
Refer
proceeding.
and Lower
to thermostat
About 1-1/2 seconds
Less than 5 seconds
About 30 seconds
More than 5 minutes
(49°C)
Thermostat
illustrations
under
Adjustments
"Thermostat"
section
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
Failure
ADJUSTABLE
to do this could
death, serious bodily
property damage.
UPPER THERMOSTAT
FIGURE 26.
17
result in
injury,
or
NOTE:It is notnecessary
to adjustthe upperthermostat. Temperature-Pressure
However,
ifit is adjusted
abovethefactorysetpointof 120°F Valve Operation
(49°C)HOTitisrecommended
thatitnotbesethigher
thanthe
lowerthermostat
setting.
The
Theupperandlowerthermostats
areadjustable
ifa different
watertemperature
is desired.Readal! warningsin the
'Temperature-Regulation"
sectionbeforeproceeding.
Relief
temperature-pressure
operated
at least
relief
valve
must
be
manually
once a year.
• Burn hazard
1.Turn"OFF"theelectricpowertothewaterheaterat the
junction
box.
• Hotwater discharge.
i
• Keep clear of reHief valve
, Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
The temperature-pressure
relief
valve
must be manually
operated at least once a year. Caution should be taken to ensure
', Failure to do tHs could result in
that (1) no one is in front of or around
temperature-pressure
relief valve discharge
death, serious bodily
property damage.
injury,
water
or
manually
or bodily
discharged
injury.
will not cause
The water
the outlet
line, and
any property
may be extremely
of the
(2) the
damage
hot.
TEMPERATURE=PRESSURE
RELIEF VALVE
2. Take
off the
cap with
3. The slotted
clockwise
counter
upper
and/or
lower
access
panel,
insulation
handle.
adjustment
( f_
clockwise
4. Replace
the
(using
a screwdriver)
) to increase
the
( _'_ ) to decrease
insulation
cap with
can be turned
temperature
setting
the temperature
handle
and
or
setting.
access
DISCHARGE PiPE
panel.
FIGURE 28.
5. Turn 'ON"
the power
supply.
If after manually
and
Anode
water
Rod inspection
continues
operating
inlet to the water
and replace
the valve,
to release
water,
heater,
it fails to completely
immediately
follow
the temperature-pressure
close
the draining
relief
reset
the
cold
instructions,
valve
with
a new
one,
Failure to install and maintain a new properly listed temperature°
pressure
relief valve will release the manufacturer
from any
claim
Property
, Avoid water heater
• Inspection
Damage
which
might
If the temperature-pressure
damage.
and replacement
rod is used to protect
hot
tanks
water
submerged
corroding
rod. This
must
of anode as needed.
itself
with
water
depends
high water
or replaced
more
often
Replacement
life of your
water
calling
Sears
should
be checked
than
heaten
Service
an anode
Inspection
Center.
annually
At
or
weeps
Service
Center
for further
information.
Do not
relief valve.
The
Instead
Draining
of
condition.
conductivity,
or pitted
and should
of a depleted
temperature
relief valve on the appliance
plug the temperature-pressure
Most
rod.
the tank.
in operating
A corroded
conductivity
corrosion.
anode
on the water
condition.
excessive
and eat away the anode
taste or color. The rod
to keep the tank
deterioration
an
to protect
the tank, water ions attack
does not affect the water's
necessarily
indicates
the tank from
equipped
rod sacrifices
be maintained
Anode
intact.
are
from
or discharges
periodically,
this may be due to thermal
expansion.
Your water heater may have a check valve installed
in the water line or a water meter with a check valve. Consult
your local Sears
The anode
result
pressure.
Hazard
be checked
rod that
anode
anode
appears
Burn hazard
not
and/
to be
rod can extend
the
be conducted
by
should
a minimum
after the warranty
the
• Hot water discharge,
rod
o Keep hands clear of drain
anode(s)
period.
18
Thewaterheater
should
bedrained
ifbeingshutdownduring
freezing
temperatures.
Also,periodic
draining
andcleaning
of
sediment
fromthetankmaybenecessary.
i
1. Turn
"OFF"
junction
the electrical
power
to the water
heater
at the
box.
2.
Remove
handle.
3.
Lift out the tab as shown below to unclip the terminal cover
from the thermostat
The terminal cover can now be removed
Before removing any access
panels or servicing the water
heater, make sure the ebctrical
supply to the water heater is
turned "OFF",
from
the
access
pane!
and
the
insulation
cap
with
the thermostat.
t Failure to do this could result in
death, serious bodily
property damage,
1. Before beginning
water heater.
2. CLOSE
the cold water
3. OPEN
a nearby
draining.
4. Connect
drain
to the
the water heater
Bf the
drained
for an extended
with
adequate
6. Close
7. Follow
water
hose
drain
and leave
valve
UFT OUT TAB TO UNCUP
TERMINAL COVER
FROM THERMOSTAT
power
inlet valve to the water
and
or
supply
to the
heater.
LOWER THERMOSTAT
WITHOUT HIGH LIMIT
open to allow for
terminate
to an
or outdoors.
NOTE:
open
the electric
hot water faucet
a hose
adequate
5. OPEN
turn "OFF"
injury,
drain valve to allow
heater
is going
period,
connected
to
the drain
allowing
for tank draining.
be shut
down
and
vaJve shouJd
be left
to terminate
to an
water
UPPER AND LOWER
THERMOSTAT WITH
H_GH L_MIT
drain.
FIGURE 2g.
the drain
valve.
"Fifling
'Installation
8. Turn 'ON"
the
Water
Instructions"
power
Heater"
instructions
section.
to the water
4.
Remove
5.
Remove
the wires
attached
to the thermostat.
in the
the
thermostat
from
behind
the
thermostat
bracket.
heater.
6.
Disconnect
wires
from
thermostat
and
slide
out
of the
bracket.
improper
installation
in property
o Fill tank with water
7.
and use may result
damage.
before operation
8.
Place
the new thermostat
firmly
against
Attach
NOTE:
Never use this water heater unless it is completely
full of water.
To prevent damage to the tank and heating element,
the tank
must be filled with water. Water must flow from the hot water
through
faucet
9.
before
Thermostat
turning
"ON"
strip
power.
Removal/Replacement
the wires
Some
terminal
10. Replace
the
thermostat.
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
suppJy to the water heater is
turned "OFF"
sure it fits
Jength
cover
insulation
panel,
and
back
cap
then
straightdn
are now
looped,
wiring
recut
and
to cover
the
insert.
in place.
with
handle
turn the electric
power
on.
E_ement C_eaningiRepmacement
NOTE:
element
These
instructions
replacement
clean
or replace
instructions.
• Failure to do this could result in
injury,
access
may require
If wires
3/8" to a straight
11. Replace
death, serious bodily
property damage,
of the terminals
Put plastic
making
to the new thermostat.
an eye-opening.
wire
in the bracket
the tank.
are written
for the lower
the
upper
element
from
for element
element.
cleaning
and
If it is necessary
element,
then
repeat
your
in order
to
these
or
To remove
replace
19
it:
the
tank
to clean
or
Remove
{
remove
the two
screws
securing
the access
panel,
and
pane!.
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
Failure to do this could result in
death, serious bodily
property damage.
injury,
or
FIGURE 33.
Remove
1.
Before beginning
the water heater.
turn
"OFF"
the electric
power
supply
the insulation
block
and pad.
to
Q_
FIGURE 30,
2.
Turn off the water supply to the water
Shut-off valve or water meter.
heater
at the water
FIGURE 34.
Lift out the tab as shown to unclip the terminal cover from
the thermostat.
The terminal
cover can now be removed
from
the thermostat.
FIGURE 31,
3.
Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors.
Open the water heater
drain valve. Open a nearby
pressure
in the water
hot water faucet which
heater
and speed
will relieve
UFT OUT TAB TO UNCLIP
TERMINAL COVER
FROM THERMOSTAT
draining.
LOWER THERMOSTAT
WITHOUT HiGH LIMIT
FIGURE 32.
UPPERAND LOWER
THERMOSTAT W_TH
HIGH LIMIT
,, Burn hazard
FIGURE 35.
o Hot water discharge.
Disconnect
the two wires
old element
from the tank.
on the element
- Keep hands clear of drain
valve discharge.
The water
To avoid
passing
being
out of the drain valve
scalded,
and that the water
make
flow is directed
sure
may be extremely
al! connections
away from
hot.
are tight
any person.
FIGURE 36.
2O
and unscrew
the
8,
Clean
the area around
sediment
tank,
from
the element
or around
opening,
the element
Remove
opening,
inside
any
Never
the
To prevent damage
to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet
g,
If you are cleaning the element you have removed, do so by
scraping
or soaking
in vinegar or a deoliming solution,
use this water
before
14, Check
turning
element
element
heater
'ON"
gasket.
15, Reconnect
leaks.
steps
Then
If leakage
2 and
repeat
the two wires
full of water.
occurs,
3> remove
steps
tighten
element
10 through
to the element
make sure the thermostat
surface of the tank.
Fire Hazard and
Electric Shock Hazard
it is completely
power.
for water
or repeat
reposition
unless
and
14.
and then check
remains
firmly
against
to
the
* Do not use replacement elements with
any voltage other than shown on the
model rating plate.
• Failureto use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
FIGURE 38.
16, Replace
terminal
the locking
Replacement
elements
must
no greater wattage than
to the water heater,
(1) be the same
listed on the model
voltage
rating
10. A new gasket should be used in all cases
possible
water leak, (See Element
Gasket
Order
thread
tank,
List " Chart). Place
side of the cleaned
securing
tightly
the new element
or new element
using
an element
cover
on thermostat
tabs on the terminal
making
cover
sure
that
are in place,
and (2)
plate affixed
/
to prevent
a
in the 'Parts
UFT OUT TAB TO UNCUP
TERMINAL COVER
FROM THERMOSTAT
gasket on the
and screw into
wrench,
LOWER THERMOSTAT
WITHOUT HIGH LIMIT
UPPER AND LOWER
THERMOSTAT WITH
HiGH LI P_,IlT
FIGURE 37.
11, Close
the water
heater
the right (c!ockwise).
the water heater.
drain valve
by turning
the handle
to
FIGURE 39.
The drain valve id on the lower front of
17, Place
12. Open the cold water
supply
NOTE: The cold water supply
water heater is in use.
13. To insure
complete
water
heater
Improper
heater.
valve must be left open when
filling
opening the nearest
until a constant
flow
valve to the water
of the tank,
allow
air to exit
cap with
handle
the thermostat
back
in place
and element.
i-1
by
and the piping,
• Fill tank with water
covers
the
hot water faucet, Allow water to run
is obtained,
This will let air out of the
installation
in property
the insulation
it completely
and use may result
damage.
before operation,
FIGURE 40.
21
so that
18. Replace access panel,
Follow
19. Turn "ON" electric power to water heater,
"Draining"
*
Turning
counter
screw handle.
*
Remove
*
Screw
instructions.
clockwise,
the washer
the
valve
and
TIGHTEN.
and
handle
and
retighten
See
"Draining"
remove
the hex cap below
Drain Valve Washer
Repmacement
Check
Turn
the
put the new one in place.
cap
assembly
using
back
a wrench.
Follow
"Filling
the Water
Heater"
"lnstaflation
Instructions"
section.
*
section.
DO
into the
NOT
instructions
drain
OVER
in the
for leaks.
"ON" electric
power
[
to the water
_"_
heater.
HANDLEAND
CAP ASSEMBLY
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
WASHER
FIGURE 42.
Failure to do this could result in
death, serious bodily
property damage.
NOTE:
washer
For replacement,
available
ordering
a replacement
List" section.
Before beginning
the water heater.
use a 17/32"
at your
nearest
washer,
turn "OFF"
refer
injury,
or
Service
Before calling for repair service, read the "Start Up Conditions"
and "Operational
Conditions"
found in the Troubleshooting
section of this manual.
× 13164 °' × 1/8" thick
hardware
to the
store.
"Parts
For
Order
If a condition
of the water
the electrical
power
supply
to
persists
heater,
Contact
Sears
(1 o800o469o4663).
22
or you are uncertain
let a qualified
Repair
Services
person
at
about
check
the operation
it out.
l oS00o4oMyoHOME
Start Up Conditions
NOTE:
TNERMAL
charge.
Bfthe inlet water pressure
is higher than
expansion
tank's
air pressure
must be adjusted
EXPANSmON
that
Expansion
pressure,
tanks
are preocharged
but must
not be higher
with
than
WATER HEATER
COLD WATER
0NLET FITTING
Property
° Avoid water
heater
o Install thermal
o Contact
Water supply
line pressure,
among
reducing
Damage
tank or device
or service
if necessary.
installer
systems
frequent
may, because
of such events
cut-offs,
the effects of water
have
installed
check valves,
agency.
{2)
PRESSURE GAUGE
as high
hammer
devices
such as pressure
back flow preventers,
etc._to
for the expansion
The water within the water
and increases the pressure
of heated
heater tank expands
of the water system.
point of the water heater's temperature-pressure
reached,
the valve wil! relieve
the excess
temperatureopressure
relief valve
constant
relief of thermal
expansion.
condition
and must be corrected.
It is recommended
a closed system
expansion
expansion
WATER HEATER
COLD WATER
INLET FITTING
FLOOR,
relief valve is
pressure.
The
_
is not intended
for the
This is an unacceptable
from Sears stores and through
the
Contact the local plumbing
inspector,
Service
Center
Sears
water
for assistance
_%"(1)
Model
Number
Dimensions
Capacity
in inches
153.331020
in
Gallons
2
!2)
153.331050
5
Possible
30
40
50
66
82
2
2
2
5
5
50psi
60psi
70psi
80psi
2
2
2
5
5
2
2
5
5
5
2
2
5
5
5
2
5
5
5
5
Tank
Capacity
Needed
Capacity
due
(Gallons)
recorded
inlet
water
pressure.
water
pressure
in a 24 hour period
contraction
of some
cool-down
do not
Conditions
glass-lined
water
heater
there
rod (see parts section)
Certain water conditions
for corrosion
will cause
rod and the
most
water.
The
smell
is installed
protection
a reaction
common
complaint
one
anode
of the tank.
between
this
associated
is the result of four factors
which
must
all be present
for
the odor to develop:
A
A concentration
of sulfate
B. Little or no dissolved
regulated
and
with the anode rod is one of a "rotten egg smell'L This odor is
derived from hydrogen
sulfide gas dissolved
in the wateE The
E
*Highest
to expansion
periods of heat-up and
or dangerous
conditions.
SMELLY WATER
In each
40psi
Expansion
Heater
noises
Operationa_
Tank Sizing Chart
Water
SOUNDS
metal parts during
represent
harmful
Pipe
Fitting
On Tank
h[et*
Water
Pressure
f
#1LETCOLD
WATER SHUT-OFF
FIGURE 43.
Length
12-3/4 (323 ram) 3/4" Mate
11 (279 mm) 14-3/4 (375 mm) 3/4" Mate
Expansion
/
/
ALTERNATE RECOMMENDED INSTALLATION
{HORIZONTAL MOUNTING)
Service
supplier
in controlling
_m
8 (203 ram)
VALVEWITH
BY=PASS
PRESSUREGAUGE
Tank Specifications
Tank
ETC.
PRESSURE
REDUCING
(3)
STRAPPING
EXPANSmON
TANK
STRANGE
Therma! Expansion
JOIST,
as it is heated
If the relieving
that any devices installed which could create
have a by-pass and/or the system have an
and/or the Sears
these situations.
CEILING
water.
tank to relieve
the pressure
built by thermal
in the water system. Thermal
expansion
tanks are
available
Centers.
ruNLET COLD
WATER SHUT-OFF
RECOMMENDED mNSTALLATION
IVERTICAL MOUNTING)
taken, the devices cause the water system to be close& As
water is heated,
it expands
(thermal
expansion)
and closed
do not allow
80 psi.
damage.
expansion
control these types of problems.
When these devices are not
equipped with an internal by-pass, and no other measures
are
systems
air
40 psi, the
to match
(3)
PRESSURE
REDUCING
VALVE WITH
BY-PASS
Hazard
qualified
others,
valves,
a 40 psi
or
23
C. A sulfate
reducing
harmless
bacteria
in the supply
oxygen
bacteria
water.
in the water.
within
is nomtoxic
the water
to humans.)
heater.
(This
D.Anexcess
ofactivehydrogen
inthetank.Thisiscaused
by
corrosion
protective
actionoftheanode.
Smellywatermaybeeliminated
or reduced
in somewater
heatermodels
byreplacing
theanoderod(s)withoneofless
activematerial,
andthenchlorinating
thewaterheater
tankand
al!hotwaterlines.Contact
thelocalSearsService
Center
for
furtherinformation
concerning
anAnodeReplacement
Kit
#9001453
andthisChlorination
Treatment.
Before
removing
any access
panels or servicing
the water
heater, make sure the electrical
supply
to the water heater is
turned "OFF".
_, Failure
If smellywaterpersists,afteranodereplacement
and
chlorination
treatment,
wecanonlysuggest
thatcontinuous
chlorination
andfiltering
conditioning
equipment
beconsidered
toeliminate
thewaterproblem.
1. Before beginning,
water heater.
Donotremove
theanodeJeaving
thetankunprotected.
By
doingso,aHwarranty
onthewaterheatertankisvoided.
to do this could
death, serious bodily
property damage
turn "OFF"
electrical
Hazard
- Flammable
hydrogen
gases may be present.
2. Remove
remove
Hydrogen
gas
can
be produced
to the
3. Remove
the
two
screws
securing
the
access
panel
and
panel.
the insulation
4. Reset the
"RESET".
GAS:
supply
FIGURE 44.
- Keep all ignition sources
away from faucet when
turning on hot water.
HYDROGEN
power
or
1
"AIR"mN
HOT
WATER
FAUCETS
Explosion
result in
injury,
high
limit
block
and
pad.
by pushing
in the red button
marked
in a hot
water system that has not been used for a long period of time
(generally
two weeks or more).
Hydrogen
gas is extremely
flammable
under
and
these
be opened
explosive.
conditions,
To prevent
we
for several
the
recommend
minutes
possibility
the
at the kitchen
gas is present,
sound
similar
faucet
is opened.
near the faucet
RUMBUNG
In some
noise.
must
be an unusual
the pipe as the hot water
be no smoking
or open
flame
at the time it is open.
FIGURE 45.
areas,
heating
Follow
to clean
There
will probably
through
any
hot water
machine).
NO{SE
water
on your
there
to air escaping
RESET
faucet
sink before
electrica!
appliances
which are connected
to the
system are used (such as a dishwasher
or washing
If hydrogen
of injury
hot water
scale
elements.
"Element
and replace
or mineral
This
buildup
deposits
will build
will cause
Cleaning/Replacement"
5. Replace the insulation
covers the thermostat
up
a rumbling
instructions
6. Replace
the elements.
HIGH TEMPERATURE
the access
7. Turn "ON" electric
SHUT OFF SYSTEM
The water heater has a high limit shut off system
button located on the thermostat.
If the
with a reset
high
Department
limit
block and pad so that
and element.
it completely
panel.
power to the water
must
be
reset
again,
heater.
cal!
to find out why the high limit turned
Sears
"OFF"
Service
the electric
power
Follow
the
behind
the access
resetting
panel.
instructions
NOTE:
If your water
heater
which
refer
to the high
limit
NOT ENOUGH
OR NO HOT WATER
In a new installation,
and
uses
Diagram"
the
"3 wire
section,
then
is connected
lead"
wiring
the water
behind
diagram
heater
on both the upper and lower thermostats.
to reset the high-limit
to an "Off Peak" Clock,
the upper
will
in the
have
connected.
"Wiring
heater
may not be properly
valve
is open.
Review and check piping installation.
Make sure that the
cold water line is connected
to the cold water inlet to the
a high limit
water
Follow the instructions
and lower access
the water
Make sure the cold water supply
heater
on the water
panels.
24
and the hot water
heater.
line to the hot water
outlet
Make sure the electrica! supply to your water heater is
"ON"_
2_
3.
Check
for loose
or blown fuses
in your water
Circuit breakers
weaken
with age and
their rated load and should be replaced.
heater
may
shut off system.
in the
circuit.
not
8.
handle
certain
the disconnect
switch,
if used, is in the 'ON"
position.
5.
Check
to see the electric
been
interrupted.
service
If this
to your
is the case,
house
contact
and it will require
10.
thermostat
"Temperature
7,
set to the
Regulation"
desired
had experienced
very
water,
the
be due
Leakage
problem
temperature?
may
hot water
and
now
no hot
Adjust
to the high temperature
the thermostat
Regulation"
the problem,
then
call the Sears
to a lower
setting.
See the 'Temperature
amounts
this manual
first. Then
instructions
safety messages
death or sedous
could result in
injury.
make sure the electric
turn the electric
water.
supply
supply
before
the
in your
to
check
The element
and
the water
relief
may be leaking
'OFF",
water
' Leakers" are not leaking tanks.
can be found and corrected.
If you are not thoroughly
familiar
and never
full of
heater.
Often
with electric
and safety practices,
contact
to check the water heater.
your
valve
may
be leaking
at the tank fitting.
the source
codes,
local
of
Turn
the water
Sears
to do this could
death, serious bodily
property damage
Many
electrical
insulation
Service
power
cap with
"OFF",
handle.
remove
If leaking
result in
injury,
access
around
Fill tank with water
Water
and use may result
damage.
from drain valve may be due to the valve being opened
before operation
*The
drain
valve
must
a full inspection
water faucet
before
*Condensation
pipe connections
turning
The
must
flow
from
the
pressure
hot
"ON" power.
may be seen
may
water
on pipes
necessary
in humid
weather
or
Leakage
be leaking.
should
25
may be leaking
in the water heater
condensation,
water.
Heater"
slightly
Water
with
and
follow
proper draining
instructions
and remove
element.
Reposition
or replace gasket on element. Place element into opening and
Never use this water heater unless it is completely
full of water.
To prevent damage to the tank and heating element,
the tank
be filled
or
panel
element,
tighten
securely.
Then follow
'Filling
the Water
instructions
in the 'Installation
Instructions"
section.
mmproper installation
in property
at
Before
removing
any access
panels or servicing
the water
heater, make sure the dectrical
supply to the water heater is
turned "OFF"
heater
the tank is completely
a "Leaking"
or high water
area.
_' Failure
guide
temperature-pressure
expansion
must remain
checking
has been turned
"on" before
from
*The temperature-pressure
the tank fitting.
Fai0ure to follow
Hnstruction manual
with water heater.
of water
may be due to thermal
instruction
manual and safety messages
before installing, operating or
servicing this water heater
heater,
Center
for possible
Checkpoints
Read and understand
suspected
the water
faucets
section.
pressure
this
of the water
after abnormal
Department.
relief valve
Use
and
be
heated.
WATER JSTOO HOT
Small
Read
to recover
pipes
will also
See
section.
If you
the capacity
heater
If you can not determine
Service
Is the
usage may exceed
examine
water
time to become
electric
company.
6,
Shut Off System"
the incoming
a longer
If so, wait for water
demand.
Also
water leaks.
has not
the
very cold weather,
colder
heater.
Temperature
section.
During
The hot water
g,
Make
4,
See "High
'Troubleshooting"
loose
relief valve.
from other
also
bottom
or
water
taken.
appliances,
water
the floor may be from
or the
DO NOT replace
steps
be checked.
on
connections
of al! possible
corrective
at the tank fitting.
temperature-
the water
sources
heater
until
is made
and
lines, or ground
seepage
Note:Tocheckwherethreaded
portionenterstank,insert
cottonswabbetween
jacketopeningandfitting.Ifcottonis
wet,follow "Draining"instructionsin the "Serviceand
Maintenance'section
and then remove
fitting.
Put pipe dope
or teflon tape on the threads
and replace. Then follow "Filling
the Water
Heater"
instructions
in the "Installation
Instructions"
section.
FIGURE 46.
26
KENMORE POWER MISER TM 9
ELECTRIC WATER HEATERS
153.329262
38 Gallon
Short
153.329263
38 Gallon
Short
NOTE:A
UPPER ELEMENT:
elements
These
water
heaters
are equipped
with
3800 watt
LOWER ELEMENT: These water heaters are equipped with factory installed
convertible
elements,
which can be operated
at 3800 watts or 5500
watts. Convertible
elements
are not offered as replacement
parts.
ELEMENT
ORDERING
}NFORMATiON:
If a replacement
3800 watt, 240
volt element
is needed,
order part no 42 31906 replacement
element.
If, at the time of installation, the water heater was converted
to operate at
5500 watts, order part no 42 31908 replacement
element.
(See model
rating plate" If Converted"
box).
NOTE:B
These
retard
water heaters are equipped
with
a build-up of dissolved solids
a Rote-Swirl
TM
dip tube
to
Model
Key
No.
1
2
Part Description
Buss Bar Kit
Drain Valve
3
4
5
6
Drain Valve Washer (! 7/32"xl 3/64"xl/8"
Element Gasket
Element Gasket
LowerAccess
Panel
7
Lower Element*
(See NOTE "A" above)
w/Hi-Limit*
153,329263
9001591
9003464
9001584
9000308
9000308
9002671
9001584
9000308
9000308
9002671
4231906
4231906
4231908
4231908
42 31918
184726-001
0270182
9003909
thick)**
3800 Watt
5500 Watt
8
#9
Lower Thermostat
Manual
10
11
12
13
14
15
Model Rating Plate 1.
Nipple (Cold Inlet! w/Heat Traps
Nipple (Hot Outlet) w/Heat Traps***
Primaq!Anode Rod
Roto-Swirl TM Dip Tube (See NOTE "B" above)
SecondaryAnode
Rod w/Nipple (Hot Outlet) w/HT
16
17
18
19
20
21
Temperature Pressure Relief Valve*
Terminal Cover
Terminal Cover
Terminal Cover
Thermostat Bracket
Thermostat Bracket
22
23
U}2#er Access Panel
Upper Element* (See NOTE "A" above)
24
25
Upper Thermostat w/Hi Limit*
2 Pole Thermostat* (Two wire lead models) 1"1"
No,
153.329262
9001591
9003464
(3 wire lead models) 11
184726o001
0270182
9003909
9003909
9003487
9001986
4233086
9002303
9002276
9000309
9000309
9003968
9001986
9004268
4233086
9002303
9002303
9000309
9000309
9002671
9002671
4231906
4231917
4231919
4_231906
4231917
* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. *** When secondary anode w/nipple
not provided. 1" Replaced only on return of damaged plate. 1"1"Refer to Wiring Diagram section for verification.
#Not illustrated.
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call I=800-4=M%HOME (! =800o469=4663). Be sure to provide
The model number of the water heater will be found on the model rating
plate located near the access panel.
all pertinent
WHEN ORDERmNGREPAIR PARTS,ALWAYSGIVE THE FOLLOWING
INFORMATION:
facts when you call or visit.
All Parts listed may be ordered from any Sears stores and by calling
1=800-366-PART (1 =800-366-7278).
Model Number
• Part Number
Serial Number
If the parts you need are not stocked locally, your order
electronically transmitted to a Sears Repair Parts Distribution
will be
Center
Part Description
THIS _SA REPAIR PARTS UST, NOT A PACKAGmNG LIST,
for handling.
27
KEN_tvIOREPOWER MISER TM 9
ELECTRIC WATER HEATERS
153.329360
153.32936!
153.329460
153.32946!
30
30
40
40
Gallon
Gallon
Gallon
Gallon
153.329560
55 Gallon
NOTE:A
UPPER
ELEMENT:
elements
These
water
heaters
are equipped
with
3800
watt
LOWER
ELEMENT:
These
water heaters
are equipped
with factory
installed convertible
elements,
which can be operated
at 3809 watts or
5500 watts Convertible
elements
are not offered as replacement
parts.
ELE_,,'_ENT ORDERING
}NFORMATION:
if a replacement
3800 watt, 249
volt element is needed,
order part no. 42 31906 replacement
element.
If, at the time of installation,
the water heater was converted
to operate
at 5500 watts, order part no 42 31908 replacement
element. (See model
rating plate" if Converted"
box)
NOTE:B
These
retard
water heaters are equipped
with a Roto-Swirl
a build-up of dissolved
solids.
TM
dip tube
to
Model
Key
No.
1
2
Part Description
Buss Bar Kit
Drain Valve
3
4
5
6
Drain Valve Washer (17/32"x!
Element Gasket
Element Gasket
Lower Access Panel
3/64"x!/8"
thick)
7
Lower Element*
3800 Watt
5500 Watt
(3 wire lead models) 1-1-
(See NOTE "A" above)
w/Hi-Limit*
No.
153.329360
900!591
9003911
153.329361
9001591
9003911
153.329460
9001591
9003911
153,329461
9001591
9003911
153329560
9001591
9003911
900! 584
9000308
9000308
9002671
9001584
9000308
9000308
9002671
9001584
9000308
9000308
9002671
9001584
9000308
9000308
9002671
9001584
9000308
9000308
9002671
42 31906
42 31908
4231906
4231906
4231906
4231906
4231908
4231918
184726°00!
0270182
9003931
4231908
4231908
4231918
184726-00!
0270182
9003931
4231908
8
#9
Lower Thermostat
Manual
10
11
12
13
14
15
Model Ratin_ Plate 1Nipple (Cold Inlet) w/Heat Traps
Nipple (Hot Outlet) w/Heat Traps***
Primar},Anode Rod
RotooSwirl TM Dip Tube (See NOTE "B" above)
Secondar)/Anode
Rod w/Nipple (Hot Outlet)w/HT
0270182
9003931
9003931
9003927
9003501
16
17
18
19
20
21
Temperature Pressure Relief Valve*
Terminal Cover
Terminal Cover
Terminal Cover& Barrier
Thermostat Bracket
Thermostat Bracket
42 33086
9002276
9002303
9000309
9000309
9002303
9002303
9000309
9000309
22
23
24
Upper Access Panel
Upper Element* (See NOTE "A" above)
Upper Thermostat w/Hi Limit*
9002671
42 31906
42 31917
9002671
9002671
9002671
9002671
4231906
4231917
4231906
4231917
25
2 Pole Thermostat*
42 319!9
4231906
4231917
4231919
4231906
4231917
4231919
184726°001
(Two wire lead models) 1,1
9003927
9003501
9003937
4233086
184726o001
0270182
9003931
9003909
9003928
9003929
4233086
9002276
9002303
9000309
9000309
9003928
9003929
9003930
4233086
9002303
9002303
9000309
9000309
184726-001
0270182
9003931
9003931
9003928
9003919
4233086
9002276
9002303
9000309
9000309
* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. *** When secondary anode w/nipple
not provided. 1" Replaced only on return of damaged plate. 1-1- Refer to Wiring Diagram section for verification.
#Not illustrated.
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-8O0o4-MY-HOME (1°800-46%4663). Be sure to provide
all pertinent facts when you call or visit.
The model number of the water heater will be found on the model rating
plate located near the access panel.
WHEN ORDERING
INFORMATION:
All Parts listed may be ordered from any Sears stores and by calling
1°800°366°PART (1 °800°366°7278).
If the parts you need are not stocked locally, your order
electronically transmitted to a Sears Repair Parts Distribution
for handling.
ModeINumber
Serial Number
will be
Center
REPAmRPARTS, ALWAYS GroVETHE FOLLOWING
• Part Number
Part Description
THINSmSA REPAIR PARTS LIST, NOT A PACKAGING
28
UST.
KENMORE POWER MISER TM 9
ELECTRIC WATER HEATERS
153.329561
55 Gallon
153.329660
153.329661
153.329860
153.329861
66
66
80
80
Gallon
Gallon
Gallon
Gallon
NOTE:A
UPPER ELEMENT:
elements.
These
water
heaters
are equipped
with
3808
watt
LOWER ELEMENT:
These water heaters are equipped with factory installed
convertible
elements,
which can be operated
at 3800 watts or 5500 watts
Convertible
elements
are not offered as replacement
parts
ELEMENT
ORDERING
BNFORMATION:
if a replacement
3800 watt, 240 volt
element is needed, order part no. 42 31906 replacement
element. If, at the
time of installation,
the water heater was converted
to operate at 5500 watts,
order part no 42 31908 replacement
element.
(See model rating plate" If
Converted"
box)
NOTE:B
These water heaters
build-up of dissolved
are equipped
solids
with
a Roto-Swirl
TM
dip tube
to retard
a
Model
Key
No.
1
2
Pals Description
Buss Bar Kit
Drain Valve
153.329561
900159!
9003911
3
4
5
Drain Valve Washer (17/32"x13/64"xl/8"
Element Gasket
Element Gasket
6
Lower Access
7
Lower Element*
thick)
9001584
9000308
9000308
Panel
(See NOTE "A" above)
8
#9
Lower Thermostat
Manual
w/Hi-Limit*
10
11
12
13
Model Rating Plate 1.
Nipple {Cold Inlet) w/Heat Traps
Nipple (Hot Outlet) w/Heat Traps***
PrimaryAnode Rod
No.
153.329650
153.329661
153.329860
153329861
9001591
9003911
9001584
9000308
9000308
9001591
9003911
9001584
9000308
9000308
9001591
9003911
9001584
9000308
9000308
9001591
9003911
9001584
9000308
9000308
9002671
9002671
9002671
9002671
9002671
3800 Watt
48231906
5500 Watt
42 31908
4.8231906
4231908
4.8231906
4231908
48231918
184726-001
184726-001
4231906
4231908
4231918
184726-001
4231906
4231908
4.8231918
184726=001
(3 wire lead models) lt
0270182
9003931
9003729
TM
14
15
16
17
18
19
Roto-Swirl
Dip Tube (See NOTE"B" above)
Secondary Anode Rod w/Nipple (Hot Outlet) w/HT
Temperature Pressure Relief Valve*
Terminal Cover
Terminal Cover
Terminal Cover & Barrier
9003919
9003937
48233086
20
21
Thermostat
Thermostat
9000309
9000309
22
23
UpperAccess
Panel
Upper Element* {See NOTE "A" above)
9002671
42 31906
24
25
Upper Thermostat w/Hi Limit*
2 Pole Thermostat* (Two wire lead models) 1!
4231917
9002303
9002303
Bracket
Bracket
0270182
9003915
9003915
9003729
0270182
9003915
9003933
184726o001
0270182
9003936
9003936
9003932
0270182
9003936
9003933
9003934
9003933
9003933
9003935
4.8233086
9002276
9002303
4233086
4.8233086
9002276
9002303
4233086
9000309
9000309
9002671
9000309
9000309
9002671
9000309
9000309
9002671
9000309
9000309
9002671
4_£231906
4.8231917
4231906
4231917
4_£231906
4.8231917
4_£231906
4231917
9003729
9002303
9002303
4231919
9003932
9002303
9002303
4231919
* These parts are also available at most Sears retail stores. ** Also available at most hardware stores. *** When secondary anode w/nipple
not provided. 1" Replaced only on return of damaged plate. 1"1" Refer to Wiring Diagram section for verification.
#Not illustrated.
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME (! -800o469-4663). Be sure to provide
The model number of the water heater will be found on the model rating
plate located near the access panel.
all pertinent
WHEN ORDERmNGREPAIR PARTS,ALWAYSGIVE THE FOLLOWING
INFORMATION:
facts when you call or visit.
All Parts listed may be ordered from any Sears stores and by calling
1-800-366-PART
If the parts you need are not stocked
electronically
for handling.
Model Number
Serial Number
(1-800-366-7278).
transmitted
locally,
your order
to a Sears Repair Parts Distribution
will be
, Part Number
Part Description
Center
THiS IS A REPAmR PARTS UST, NOTA PACKAGmNG L_ST.
29
30
31
9 oYEAR LmMITEBWARRANTY ON WATER HEATER
For nine years from the date of purchase,
if this water heater
accordance
with the owner's
manual instructions
and al! Ioca!
is installed and operated
in a single-family
applicable
plumbing
codes, Sears will:
1.
Supply
free water
in material
2.
Supply
a free water
For the second
heater.
parts
heater
through
For commercial,
two years.
heater
ninth year from
institutional,
During
for those
year
For the first year from
use by two or more
EXCLUSmVE KENMORE
the date of purchase,
ones or a new water
heater
Sears
warranty
This warranty
This warranty
service,
call 1-800-4-MYoHOME
applies only while
gives you specific
The price of your water heater
Sears warrants
the installation.
this product
legal rights,
PROTECTION
LABOR
Kenmore
on
does
a free checkup
supply
Hoffman
service
ca[[.
® product
dependable
preventive
from
But
maintenance
having a Master
aggravation.
Purchase
is designed
operation.
or repair
Protection
a Master
hassle
purchase.
manufactured
al! products,
new
for years
it may
now and protect
your
Protection
of
new product.
Expert
Here's
Service
what's
by our 12,000
also
helps
included
extend
Power
power
and
yourself
the life of
in the Agreement:
professional
repair
On water
covered
service
guarantee
if four or more
•
Annual
no charge
for parts
for
vary from state to state.
heater
installations
arranged
by Sears,
= phone
requiring
support
in-home
from a Sears technician
repair,
plus
convenient
electrical
damage
repair
surge
protection
fluctuations.
against
due
to
Rental
reimbursement
longer
than
specialist.
if repair of your covered
and labor
on all
product
takes
promised.
Once you purchase
the Agreement,
a simple phone cal! is all
that it takes for you to schedule service. You can call anytime day
or schedule
a service
appointment
omline.
Sears has over 12,000 professional
repair specialists,
who have
access to over 4.5 million quality parts and accessories.
That's
the kind of professionalism
Protection
Agreement
you can count
on to help prolong
for years to come. Purchase
the
your Master
today!
repairs.
"Noolemon"
Product
and
parts
include:
life of your new purchase
Unlimited
heater
when
expense.
Agreement
new water
Estates, _L 80179
heJp by phone
or night,
The Master
install
scheduling.
require
can save you money
Agreement
and
"four
from time to time. That's
Agreement
Protection
unexpected
and
like
and
installation.
These
c. Condensation
Fast
a smart
is only for
® (1-800-469-4663).
AGREEMENTS
making
warranty
installation.
SERVICE
AND CO., Dept.817WA,
include
limited
or water
a leak.
SEARS, ROEBUCK
not
heater
of parts
WARRANTY
on products
Congratuiations
the above
is in use in the United States.
and you may also have other rights which
A charge will be made on service calls due to poor or incomplete
a. Adjusting
thermostat
b. Leaks in pipes or fittings
MASTER
families,
will, free of charge,
for one that develops
WARRANTY
To obtain
or workmanship.
date, you must pay the labor cost for installation
or residential
in
a leak.
you must pay the labor cost for parts or water
loYEAR
defective
are defective
the purchase
industrial
the second
that
for one that develops
home
product
replacement
Preventive
- replacement
failures
occur
if your covered
Maintenance
of your covered
within
product
Check
twelve
can't
product
months.
Some
[imitations
and exclusions
apply.
additional
information
call 1o800o827o6655.
SEARS
mNSTALLATION
at your request
- no
For Sears professionai
Instah'ation of home appliances,
garage
door openers,
water heaters,
and other major home items, in
call 1 oS00o4oMYoHOME
®,
1-800-4-MY-HOM
(1 °800=489=4883}
www,eeare,eom
The model number of your water heater is found on the model rating plate on the front of the water heater.
Roebuck
and
SERWCE
For in-home
major brand repair service
Call 24 hours a day, 7 days a week (U.S.A. and Canada)
Sears,
prices
be fixed.
the U.S.A.
extra charge.
For
and Co., Hoffman
Estates,
_L 60179 U.S.A