Download Grizzly G0555LANV Cordless Saw User Manual

READ THIS FIRST
Model G0555LX/G0555LANV
***IMPORTANT UPDATE***
For Machines Mfd. Since 01/14
and Owner's Manual Revised 04/13
For questions or help with this product contact Tech Support at (570) 546-9663 or [email protected]
The following change was recently made to this machine since the owner's manual was printed:
•An additional set of 1⁄4" eccentrics has been included with this bandsaw.
Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.
For questions or help, contact our Tech Support at (570) 546-9663 or [email protected].
Introduction
The model G0555LX and G0555LANV bandsaws
come with 3 ⁄ 8" eccentrics (Part # P0555LX129)
installed behind the guide bearings. An additional
set of 1⁄4" eccentrics (Part # P0555LX136) has
been included for easier guide bearing adjustments with 1⁄ 8" bandsaw blades.
The reduced thickness of the 1⁄4" eccentrics provides more space for guide bearing adjustments
with 1⁄ 8" blades, helping ensure blade support
bearings will not damage the blade tooth set.
Installation
Guide Shaft Bracket
Guide
Bearing
Eccentrics
Cap Screw
Guide-Bearing
Cap Screw
Figure 1. Blade support assembly.
1.DISCONNECT MACHINE FROM POWER!
4.Loosen cap screw on guide shaft bracket 1⁄2
turn.
2.Put on heavy leather gloves and open wheel
covers. Remove blade as described in owner's manual.
5.Remove 3⁄8" eccentrics from guide shaft
bracket, and replace with 1⁄4" eccentrics.
3.Remove guide-bearing cap screws and guide
bearings (see Figure 1).
6.Retighten cap screw on guide shaft bracket,
then re-install guide bearings and guidebearing cap screws.
7.Install 1⁄8" blade as described in owner's
manual and close wheel covers.
8.Adjust upper and lower guide bearings and
support bearings as described in manual.
Copyright © January, 2014 By Grizzly Industrial, Inc.
Warning: No portion of this manual may be reproduced in any shape
or form without the written approval of Grizzly Industrial, inc.
#DM16256 printed in Taiwan
MODEL G0555LANV
14" DELUXE BANDSAW
ANNIVERSARY EDITION
Manual Insert
The Model G0555LANV is the same machine as the Model G0555LX except for the striking black color
and the 30-Year Anniversary design. Except for the differences noted in this insert, all other content in the
Model G0555LX owner's manual applies to this machine. Before operating your new machine, you MUST
read and understand this insert and the entire Model G0555LX manual to reduce the risk of injury when
using this machine.
If you have any further questions about this manual insert or your machine, contact our Technical Support
at (570) 546-9663 or email [email protected].
177335
Copyright © FEBRUARY, 2013 By Grizzly Industrial, Inc.
Warning: No portion of this manual may be reproduced in any shape
or form without the written approval of Grizzly Industrial, inc.
FOR MODELS MANUFACTURED SINCE 1/13 #TS15614 printed in taiwan
G0555LANV
14" DELUXE BANDSAW, ANNIVERSARY EDITION
Product Dimensions:
Weight ........................................................................................................................................................................... 229 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................................................27 x 30 x 67-1/2 in.
Foot Print (Length x Width) ........................................................................................................................... 23-1/2 x 16-1/2 in.
Shipping Dimensions:
Carton #1
Type.......................................................................................................................................................... Cardboard Box
Content ................................................................................................................................................................ Machine
Weight .................................................................................................................................................................. 205 lbs.
Length x Width x Height ...........................................................................................................................46 x 22 x 19 in.
Carton #2
Type.......................................................................................................................................................... Cardboard Box
Content .................................................................................................................................................................... Stand
Weight .................................................................................................................................................................... 42 lbs.
Length x Width x Height .............................................................................................................................29 x 24 x 9 in.
Electrical:
Required Requirement ...................................................................................................... 110V or 220V, Single-Phase, 60 Hz
Prewired Voltage ................................................................................................................................................................ 110V
Full Load Current Rating ..................................................................................................................11A at 110V, 5.5A at 220V
Minimum Circuit Size ........................................................................................................................................................... 15A
Switch.......................................................................................................................... ON/OFF Push-Button Switch w/Padlock
Cord Length ........................................................................................................................................................................10 ft.
Cord Gauge .................................................................................................................................................................. 16 AWG
Plug Included ........................................................................................................................................................................Yes
Included Plug Type .................................................................................................................................................. NEMA 5-15
Recommended Plug Type ........................................................................................................................ NEMA 6-15 for 220V
Motors:
Main
Type................................................................................................................................ TEFC Capacitor-Start Induction
Horsepower ...............................................................................................................................................................1 HP
Phase .......................................................................................................................................................... Single-Phase
Amps .................................................................................................................................................................. 11A/5.5A
Speed ...............................................................................................................................................................1725 RPM
Power Transfer .................................................................................................................................................. Belt Drive
Bearings ..................................................................................................................... Shielded and Permanently Sealed
-2Model G0555LANV
Model G0555LANV (Mfg. Since
Page 11/13)
of 3
Main Specifications:
Operation Information
Bandsaw Size ...........................................................................................................................................................14 in.
Blade Speeds ......................................................................................................................................... 1800, 3100 FPM
Table Tilt ......................................................................................................................................... Left 10, Right 45 deg.
Cutting Capacities
Maximum Cutting Height ............................................................................................................................................6 in.
Maximum Capacity Left of Blade .......................................................................................................................13-1/2 in.
Blade Information
Standard Blade Length.......................................................................................................................................93-1/2 in.
Blade Width Range ........................................................................................................................................1/8 – 3/4 in.
Upper Blade Guides ...................................................................................................................................... Ball Bearing
Lower Blade Guides ...................................................................................................................................... Ball Bearing
Guide Post Size...................................................................................................................................................0.865 in.
Guide Post Type.............................................................................................................................................. Solid Steel
Table Information
Table Length ............................................................................................................................................................14
Table Width ..............................................................................................................................................................14
Table thickness ....................................................................................................................................................1-1/2
Floor to Table Height ................................................................................................................................................43
in.
in.
in.
in.
Fence Information
Locks in Front ..............................................................................................................................................................Yes
Locks in Rear ............................................................................................................................................................... No
Adjustable for Blade Lead ...........................................................................................................................................Yes
Costruction
Table...................................................................................................................................... Precision-Ground Cast Iron
Rip Fence ................................................................................................................... Extruded Aluminum and Cast Iron
Base ..................................................................................................................................................... Pre-Formed Steel
Body ................................................................................................................................................................... Cast Iron
Upper Wheel ..................................................................................................................... Computer-Balanced Cast Iron
Lower Wheel ..................................................................................................................... Computer-Balanced Cast Iron
Tire ........................................................................................................................................................................ Rubber
Wheel Cover ......................................................................................................................................... Pre-Formed Steel
Paint .........................................................................................................................................................Powder Coated
Other Related Information
Wheel Diameter ..................................................................................................................................................13-3/4 in.
Wheel Width .......................................................................................................................................................1-3/16 in.
Number of Dust Ports ......................................................................................................................................................1
Dust Port Size ............................................................................................................................................................4 in.
Mobile Base ...........................................................................................................................................................T23376
Other Specifications:
CSA Certified ........................................................................................................................................................................Yes
Country of Origin ............................................................................................................................................................. Taiwan
Warranty........................................................................................................................................................................... 1 Year
Serial Number Location ............................................................................................Machine ID Label on Lower Wheel Cover
Customer Assembly & Setup Time ............................................................................................................................. 1-1/2 hrs.
Model
(Mfg. Since 1/13)
Page 2 G0555LANV
of 3
-3-
Model G0555LANV
Features:
Black Powder-Coat Paint and a Unique 30-Year Anniversary Design
Computer-Balanced Cast-Iron Wheels
Rack-and-Pinion Guide Post Adjustment for Upper Blade Guides
Rock-Solid T-Shape Fence Design
Upper and Lower Ball Bearing Blade Guides
Hinged Wheel Covers
4" Dust Port
Quick-Release Blade Tension
Included Miter Gauge, Fence, and 3/8" Blade
6" Riser Block Available
-4Model G0555LANV
Model G0555LANV (Mfg. Since 1/13)
Page 3 of 3
Main Parts
131
212
141
30A
155
30
195
34V2
194
59
58
62
16
51
14-2
49 50
31
135
169
139
39
23 19
65
155
57
55
76
138
119
16
15
56
120
113
186
162
44
60
44
43
42
76
56 57
96
129
124
3
4
69
25
5 129
128
10
9
190
80
88
11
8
26
13
7
64
71
72
12
11-3
117
116
1
72
73
74
11-4
11-5
11-1
48
115
92
89 85 86
94 93
95
70
49
191
127
96
125
167
123
90
128
68
154
41
122
121
82
83
6
45
47
51
80
79
81
7
46
84
28
75
8
22
29
3 118
40
170
2
41
50
131
214
24
43
55
133
14-1
64 61
66
141
140
167
154
38
21
14-3
17
134
33
131
193
35
14
63
168
11-2
11-6
11-8
11-7
11-9
please note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
Model G0555LANV (Mfg. Since 1/13)
-5-
Main Parts List
REF PART #
1
2
3
4
5
6
7
8
9
10
11
11-1
11-2
11-3
11-4
11-5
11-6
11-7
11-8
11-9
12
13
14
14-1
14-2
14-3
15
16
17
19
21
22
23
24
25
26
28
29
30
30A
31
33
34V2
35
38
39
40
41
42
43
44
45
46
-6-
DESCRIPTION
P0555LANV001 BASE (BLACK)
PB64
HEX BOLT 5/8-11 X 2-1/2
PW14
FLAT WASHER 5/8
PN04
HEX NUT 5/8-11
P0555LX005
GUIDE PIN 6 X 15MM
P0555LX006
LOWER WHEEL SHAFT
P6204-2RS
BALL BEARING 6204-2RS
PK23M
KEY 5 X 5 X 25
PW07
FLAT WASHER 5/16
PB32
HEX BOLT 5/16-18 X 5/8
P0555LX011
MOTOR 1HP 110V/220V 1-PH
P0555LX011-1 MOTOR FAN
P0555LX011-2 FAN COVER
P0555LX011-3 WIRING BOX
P0555LX011-4 CAPACITOR COVER
P0555LX011-5 S CAPACITOR 300M 125V
P0555LX011-6 CONTACTOR PLATE
P0555LX011-7 CENTRIFUGAL SWITCH 1725 RPM
P6205-2RS
BALL BEARING 6205-2RS
P6204-2RS
BALL BEARING 6204-2RS
P0555LX012
MOTOR PULLEY (J5-TYPE)
PSS07
SET SCREW 1/4-20 X 1/2
P0555LX014
PUSH BUTTON SWITCH ASSY
P0555LX014-1 SWITCH COVER
P0555LX014-2 SWITCH CONTROL
P0555LX014-3 SWITCH BOX
PHTEK40
TAP SCREW #10 X 1
PW04M
FLAT WASHER 10MM
PS22
PHLP HD SCR 10-24 X 5/8
PTLW08M
EXT TOOTH WASHER 10MM
P0555LX021
SWITCH PLATE
P0555LX022
WHEEL PULLEY (J5-TYPE)
PS18
PHLP HD SCR 10-24 X 1/4
P0555LX024
STRAIN RELIEF
P0555LX025
POWER CORD 16G 3W 6FT 5-15P
P0555LX026
MOTOR CORD 16G 3W
P0555LANV028 UPPER FRAME ARM (BLACK)
P0555LX029
STAR KNOB BOLT 5/16-18 X 3/4
P0555LX030
SLIDING HOUSING
P0555LX030A SLIDING HOUSING ASSY
PWN03
WING NUT 5/16-18
P0555LX033
TENSION BOLT 3/8-16 X 11-5/8
P0555LX034V2 PIVOT PIN W/FLAT SIDE V2.07.12
P0555LX035
UPPER WHEEL SHAFT
P0555LX038
COMPRESSION SPRING
P0555LX039
INDICATOR NUT 3/8 X 16
P0555LX040
UPPER WHEEL
P0555LX041
WHEEL TIRE
PN01
HEX NUT 1/2-20
PR21M
INT RETAINING RING 35MM
P6202-2RS
BALL BEARING 6202-2RS
P0555LX045
LOWER WHEEL
PW07
FLAT WASHER 5/16
REF PART #
DESCRIPTION
47
48
49
50
51
55
56
57
58
59
60
61
62
63
64
65
66
68
69
70
71
72
73
74
75
76
79
80
81
82
83
84
85
86
88
89
90
92
93
94
95
96
113
115
116
117
118
119
120
121
122
123
124
HEX BOLT 5/16-18 X 3/4 LH
LOWER WHEEL COVER (BLACK)
KNOB 5/16-18
INT TOOTH WASHER 8MM
STUD LATCH
PHLP HD SCR 10-24 X 1/2
CATCH
LOCATING BOLT
TAP SCREW #8 X 3/8
FRONT UPPER WHEEL COVER (BLACK)
SAW BLADE 93-1/2 X 3/8 X 6TPI HOOK
REAR UPPER COVER (BLACK)
FLANGE SCREW 10-24 X 3/8
UPPER HINGE (BLACK)
STANDOFF STUD (HEX MF)
SAW BLADE GUARD (BLACK)
BLADE GUARD WASHER #10
RIBBED V-BELT 200J5
LOWER HINGE (BLACK)
PHLP HD SCR 10-24 X 3/8
HEX BOLT 5/16-18 X 1-1/2
FLAT WASHER 5/16
LOCK WASHER 5/16
HEX NUT 5/16-18
CORD CLAMP
PHLP HD SCR 10-24 X 1/2
UPPER BLADE GUIDE CASTING
CAP SCREW 1/4-20 X 1/2
BEARING ARBOR
BALL BEARING 6000-2RS
FLAT HD SCR 1/4-20 X 5/16
GUIDE POST
LOCK WASHER #10
CAP SCREW 10-24 X 1-3/4
LOWER BLADE GUIDE BRACKET
GUIDE SHAFT BRACKET
UPPER BLADE GUARD (ORANGE)
PHLP HD SCR 10-24 X 3/8
LOWER BRACKET POST
FLAT WASHER 1/4
HEX BOLT 1/4-20 X 3/4
CAP SCREW 10-32 X 1/4
HEX NUT 5/16-18
HEX BOLT 5/16-18 X 1
LOCK WASHER 5/16
FLAT WASHER 5/16
PINION SHAFT
LOCK COLLAR
GUIDE POST CONTROL KNOB
SET SCREW 5/16-24 X 1-1/2
ADJUST NUT
CAP SCREW 1/4-20 X 5/8
CORD CLAMP 3/8
PB104
P0555LANV048
P0555LX049
PTLW03M
P0555LX051
PS01
P0555LX056
P0555LX057
PHTEK7
P0555LANV059
P0555LX060
P0555LANV061
PFS03
P0555LANV063
P0555LX064
P0555LANV065
P0555LX066
P0555LX068
P0555LANV069
PS06
PB11
PW07
PLW01
PN02
P0555LX075
PS01
P0555LX079
PCAP04
P0555LX081
P6000-2RS
PFH09
P0555LX084
PLW03
PCAP110
P0555LX088
P0555LX089
P0555LANV090
PS06
P0555LX093
PW06
PB05
PCAP109
PN02
PB03
PLW01
PW07
P0555LX118
P0555LX119
P0555LX120
PSS100
P0555LX122
PCAP01
P0555LX124
Model G0555LANV (Mfg. Since 1/13)
Main Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
125
127
128
129
131
133
134
135
138
139
140
141
154
155
PHLP HD SCR 10-24 X 1/2
FLAT WASHER #10
BALL BEARING 608-2RS
ECCENTRIC
HEX NUT 3/8-16
STUD-UDE 3/8-16 X 10 1, 3/4
PLASTIC HANDLE 3/8-16
UPPER CLUTCH
HEX BOLT 5/16-18 X 1-1/4
LOCK WASHER 5/16
CLUTCH SUPPORT BRACKET
LOCK WASHER 3/8
CAP SCREW 1/4-20 X 1
SET SCREW 1/4-20 X 5/16
162
167
168
169
170
186
190
191
193
194
195
212
214
BALL PLUNGER 1/4-20 X 1/2
LOCK WASHER 1/4
SET SCREW 1/4-20 X 1
HEX NUT 1/4-20
DOG PT SET SCR 5/16-18 X 1/2
SWITCH PADLOCK
CAP SCREW 1/4-20 X 3/8
FLAT WASHER 5MM
KNOB BOLT 5/16-18 X 2
SHAFT BRACKET
ROLL PIN 4 X 30
FLAT WASHER 3/8
LOWER CLUTCH
PS01
PW03
P608-2RS
P0555LX129
PN08
P0555LX133
P0555LX134
P0555LX135
PB12
PLW01
P0555LX140
PLW04
PCAP06
PSS04
Model G0555LANV (Mfg. Since 1/13)
P0555LX162
PLW02
PSS12
PN05
P0555LX170
P0555LX186
PCAP17
PW02M
P0555LX193
P0555LX194
PRP73M
PW02
P0555LX214
-7-
Table, Fence, & Stand Parts
161
58
53
198
98
99
94
95
166
160
52
97
161
100
87
37
77
27
53
127 55
172
184
78
58
197
227
103
111
113
112
101
102
226
87
70
132
32
54
107
126
131
36
106
192 153 157
109
108
105
110 204
200
130
104
73
159
113
199
104
158
163 130
205
206
207
208
201
211
212
202
212
211
114-5
114-9
114-1
213
114-8
114-14
114-13
210
114-6
114-2
114-10
114-7 114-12
-8-
209
114-3
114-4
114
Model G0555LANV (Mfg. Since 1/13)
Table, Fence, & Stand Parts List
REF PART #
27
32
36
37
52
53
54
55
58
70
73
77
78
87
94
95
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
114-1
114-2
114-3
114-4
114-5
114-6
114-7
DESCRIPTION
PCAP43
CAP SCREW 1/4-20 X 2-1/2
PS28M
PHLP HD SCR M8-1.25 X 30
P0555LX036
LOCK CAM
P0555LX037
FRONT FENCE RAIL
P0555LX052
REAR FENCE RAIL
P0555LX053
FRONT RAIL END CAP
P0555LX054
MAGNIFYING LENS
PS01
PHLP HD SCR 10-24 X 1/2
PHTEK7
TAP SCREW #8 X 3/8
PS06
PHLP HD SCR 10-24 X 3/8
PLW01
LOCK WASHER 5/16
P0555LX077
FENCE
P0555LX078
SPACER
P0555LX087
FENCE END CAP
PW06
FLAT WASHER 1/4
PB05
HEX BOLT 1/4-20 X 3/4
P0555LANV097 TABLE (ORANGE SIDE)
P0555LX098
TABLE INSERT (LARGE SLOT)
PRP15M
ROLL PIN 3 X 8
P0555LX100
TABLE LOCK PIN
P0555LX101
TRUNNION
P0555LX102
TILT SCALE
P0555LX103
TRUNNION CLAMP SHOE
PB19
HEX BOLT 1/4-20 X 1/2
P0555LX105
TRUNNION BASE
PB12
HEX BOLT 5/16-18 X 1-1/4
P0555LX107
FENCE CARRIAGE ALUMINUM
P0555LX108
POINTER
PS18
PHLP HD SCR 10-24 X 1/4
P0555LX110
STAR KNOB 3/8-16
PB58
HEX BOLT 3/8-16 X 2
PB22
HEX BOLT 5/16-18 X 1-3/4
PN02
HEX NUT 5/16-18
P0555LX114
MITER GAUGE ASSY
P0555LX114-1 MITER GAUGE BODY
P0555LX114-2 MITER BAR
P0555LX114-3 STOP BLOCK
P0555LX114-4 STOP DOWEL
P0555LX114-5 MITER HANDLE 1/4-20
P0555LX114-6 SCALE PLATE
P0555LX114-7 STUD-SE 1/4-20 X 1-1/8 1/2
Model G0555LANV (Mfg. Since 1/13)
REF
PART #
DESCRIPTION
114-8
114-9
114-10
114-12
114-13
114-14
126
127
130
131
132
153
157
158
159
160
161
163
166
172
184
192
197
198
199
200
201
202
204
205
206
207
208
209
210
211
212
213
226
227
P0555LX114-8
PW06
P0555LX114-10
PFH08
PW02M
PS01
PSS02
PW03
P0555LX130
PN08
P0555LX132
P0555LX153
PB58
PN01M
P0555LX159
PCAP01
P0555LX161
PFH19
P0555LX166
P0555LX172
P0555LX184
PFS03
P0555LX197
P0555LX198
PW06
P0555LX200
P0555LANV201
PCB01
PFN02
P0555LANV205
PB02
PW06
PFN01
P0555LANV209
P0555LANV210
PN08
PW02
P0555LX213
PWR1012
PAW05M
FLAT WASHER 1/4 PLASTIC
FLAT WASHER 1/4
STUD-SE 1/4-20 X 3/4 1/4
FLAT HD SCR 10-24 X 1/2
FLAT WASHER 5MM
PHLP HD SCR 10-24 X 1/2
SET SCREW 5/16-18 X 3/8
FLAT WASHER #10
BEARING PAD
HEX NUT 3/8-16
HANDLE BOLT 5/16-18
CAM WEAR PLATE
HEX BOLT 3/8-16 X 2
HEX NUT M6-1
RUB FOOT M6-1.0
CAP SCREW 1/4-20 X 5/8
REAR RAIL END CAP
FLAT HD SCR 1/4-20 X 3/8
FENCE SCALE
L-BRACE
FENCE PAD
FLANGE SCREW 10-24 X 3/8
FENCE MOUNTING PLATE
TABLE INSERT (SMALL SLOT)
FLAT WASHER 1/4
FENCE ADJUSTMENT PLATE
STAND TOP (BLACK)
CARRIAGE BOLT 5/16-18 X 5/8
FLANGE NUT 5/16-18
STAND SIDE (BLACK)
HEX BOLT 1/4-20 X 5/8
FLAT WASHER 1/4
FLANGE NUT 1/4-20
UPPER STAND BRACE (BLACK)
LOWER STAND BRACE (BLACK)
HEX NUT 3/8-16
FLAT WASHER 3/8
STAND FOOT 3/8-16 X 2
WRENCH 10 X 12MM OPEN-END
HEX WRENCH 5MM
-9-
Labels & Cosmetics
220
215
222
216
225
224
218
223
216
217
221
219
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
215
216
217
218
219
220
MACHINE ID LABEL CSA
BANDSAW DOOR WARNING LABEL
3OTH ANNIVERSARY LABEL
PANTONE 151C ORANGE TOUCH-UP PAINT
MODEL NUMBER LABEL (PANTONE 151C)
GRIZZLY.COM LABEL (PANTONE 151C)
221
222
223
224
225
ANNIV EDITION BLACK TOUCH-UP PAINT
GRIZZLY BEAR LABEL 6" WIDE
ELECTRICITY LABEL
EYE INJURY WARNING LABEL
READ MANUAL LABEL
P0555LANV215
PLABEL-23
P0555LANV217
PPAINT-25
P0555LANV219
P0555LANV220
PPAINT-26
P0555LANV222
PLABEL-14A
PLABEL-11A
PLABEL-12A
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-10-
Model G0555LANV (Mfg. Since 1/13)
MODEL G0555LX
14" DELUXE BANDSAW
OWNER'S MANUAL
(For models manufactured since 01/12)
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
@C&)++'EG>CI:9>CI6>L6C
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
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OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
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OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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8dciVXi>c[d#################################################### '
BVX]^cZ9ZhXg^ei^dc###################################### '
>YZci^[^XVi^dc################################################### (
BVX]^cZ9ViVH]ZZi###################################### )
SECTION 1: SAFETY ....................................... 6
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## +
6YY^i^dcVaHV[Zin[dg7VcYhVlh##################### SECTION 2: POWER SUPPLY ........................ 9
6kV^aVW^a^in#################################################### .
;jaa"AdVY8jggZciGVi^c\############################# .
8^gXj^i>c[dgbVi^dc####################################### .
8^gXj^iGZfj^gZbZcih[dg&&%K#################### .
8^gXj^iGZfj^gZbZcih[dg''%K#################### .
<gdjcY^c\GZfj^gZbZcih########################## &%
:miZch^dc8dgYh######################################## &&
KdaiV\Z8dckZgh^dc################################### &&
SECTION 3: SET UP ...................................... 12
HZiJeHV[Zin############################################### &'
CZZYZY[dgHZije######################################### &'
JceVX`^c\#################################################### &'
>ckZcidgn###################################################### &(
8aZVcje######################################################## &)
H^iZ8dch^YZgVi^dch###################################### &*
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EdlZg8dccZXi^dc######################################## ''
IZhiGjc###################################################### '(
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I]Z;ajiiZgBZi]dY#################################### ')
I]Z9Z[aZXi^dcBZi]dY############################## ')
6Y_jhi^c\7aVYZHjeedgi7ZVg^c\h############### '*
6Y_jhi^c\7aVYZ<j^YZ7ZVg^c\h################## '+
IVWaZI^ai8Va^WgVi^dc#################################### ',
6a^\c^c\IVWaZ############################################## '6a^\c^c\;ZcXZ############################################# '.
SECTION 4: OPERATIONS ........................... 30
DeZgVi^dcDkZgk^Zl##################################### (%
HigV^\]i8jih############################################## (&
>ggZ\jaVg8jih############################################# (&
7Vh^X8jii^c\I^eh##################################### (&
9^hVWa^c\AdX`^c\Hl^iX]########################## (&
Ldg`e^ZXZ>cheZXi^dc################################### ('
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IVWaZI^ai###################################################### ((
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7aVYZHeZZY################################################ ((
7aVYZ>c[dgbVi^dc######################################### ()
7aVYZ9^bZch^dch###################################### ()
8]Vc\^c\7aVYZ########################################### (+
G^ee^c\######################################################### (,
8gdhhXjii^c\################################################# (GZhVl^c\##################################################### (8jii^c\8jgkZh############################################# (.
HiVX`ZY8jih################################################ (.
SECTION 5: ACCESSORIES ......................... 40
SECTION 6: MAINTENANCE......................... 43
HX]ZYjaZ###################################################### )(
8aZVc^c\####################################################### )(
AjWg^XVi^c\################################################### )(
GZYgZhh^c\GjWWZgI^gZh############################# )(
SECTION 7: SERVICE ................................... 44
IgdjWaZh]ddi^c\########################################### ))
Bdidg:aZXig^XVa###################################### ))
8jii^c\DeZgVi^dch##################################### )*
B^hXZaaVcZdjh############################################ )*
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8]ZX`^c\K"7ZaiIZch^dc########################### )+
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L]ZZa6a^\cbZci########################################## )8]ZX`^c\L]ZZa6a^\cbZci####################### )H]^bb^c\VL]ZZa#################################### ).
JeeZgL]ZZaAViZgVa6Y_jhibZci############## ).
7aVYZAZVY################################################### *%
;ZcXZHXVaZ8Va^WgVi^dc############################### *&
7aVYZIZch^dcZg########################################### *'
SECTION 8: WIRING ...................................... 53
L^g^c\HV[Zin>chigjXi^dch############################ *(
:aZXig^XVaAdXVi^dch###################################### *)
&&%KEgZl^gZYL^g^c\9^V\gVb################# **
''%KGZl^gZYL^g^c\9^V\gVb################## *+
SECTION 9: PARTS ....................................... 57
BV^c############################################################# *,
IVWaZ!;ZcXZ!HiVcY################################# +%
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WARRANTY AND RETURNS ........................ 65
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INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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Figure 1.<%***AM^YZci^[^XVi^dc#
For Your Own Safety, Read Instruction
Manual Before Operating Bandsaw
a) Wear eye protection.
b) Do not remove jammed cutoff pieces
until blade has stopped.
c) Maintain proper adjustment of blade
tension, blade guides, and thrust
bearings.
d) Adjust upper guide to just clear
workpiece.
e) Hold workpiece firmly against table.
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Machine Data Sheet
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
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Weight.............................................................................................................................................................. 229 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 30 x 67-1/2 in.
Footprint (Length x Width)............................................................................................................... 23-1/2 x 16-1/2 in.
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Type................................................................................................................................................... Cardboard
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 205 lbs.
Length x Width x Height............................................................................................................. 46 x 22 x 19 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 42 lbs.
Length x Width x Height............................................................................................................... 29 x 24 x 9 in.
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Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.................................................................................................... 11A at 110V; 5.5A at 220V
Minimum Circuit Size.............................................................................................................................................. 15A
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage............................................................................................................................................ 110V/220V
Cord Length.......................................................................................................................................................... 10 ft.
Cord Gauge.................................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Recommended Plug/Outlet Type................................................................................................ NEMA 6-15 for 220V
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Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower................................................................................................................................................ 1 HP
Voltage.............................................................................................................................................. 110V/220V
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................ 11A at 110V, 5.5A at 220V
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer .................................................................................................................................. Belt Drive
Bearings................................................................................................ Shielded and Lubricated Ball Bearings
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Bandsaw Size............................................................................................................................................ 14 in.
Blade Speeds........................................................................................................................... 1800, 3100 FPM
Table Tilt.......................................................................................................................... Left 10, Right 45 deg.
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Maximum Cutting Height............................................................................................................................. 6 in.
Max Capacity Left of Blade.................................................................................................................. 13-1/2 in.
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Standard Blade Length........................................................................................................................ 93-1/2 in.
Blade Width Range.......................................................................................................................... 1/8 – 3/4 in.
Upper Blade Guides................................................................................................................. 7/8" Ball Bearing
Lower Blade Guides................................................................................................................. 7/8" Ball Bearing
Guide Post Size.................................................................................................................................... 0.865 in.
Guide Post Type................................................................................................................................ Solid Steel
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Table Length.............................................................................................................................................. 14 in.
Table Width................................................................................................................................................ 14 in.
Table Thickness.................................................................................................................................... 1-1/2 in.
Floor to Table Height................................................................................................................................. 43 in.
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Locks in Front............................................................................................................................................... Yes
Locks in Rear................................................................................................................................................. No
Adjustable for Blade Lead............................................................................................................................ Yes
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Table....................................................................................................................... Precision Ground Cast Iron
Rip Fence .................................................................................................... Extruded Aluminum and Cast Iron
Base....................................................................................................................................... Pre-Formed Steel
Body..................................................................................................................................................... Cast Iron
Upper Wheel........................................................................................................................................ Cast Iron
Lower Wheel........................................................................................................................................ Cast Iron
Tire.......................................................................................................................................................... Rubber
Wheel Cover ......................................................................................................................... Pre-Formed Steel
Paint........................................................................................................................................... Powder Coated
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Wheel Diameter................................................................................................................................... 13-3/4 in.
Wheel Width........................................................................................................................................ 1-3/16 in.
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base............................................................................................................................................ T23376
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CSA Certified ......................................................................................................................................................... Yes
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ............................................................................................ Machine ID Label on Top Cover
Customer Assembly & Setup Time ........................................................................................................... 1-1/2 Hours
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Computer-Balanced Cast-Iron Wheels
Rack-and-Pinion Guide Post Adjustment for Upper Blade Guides
Rock-solid T-shape fence design
Upper and Lower Ball Bearing Blade Guides
Hinged Wheel Covers
4" Dust Port
Quick Release Blade Tension
Included Miter Gauge, Fence, and 3/8" Blade
6" Riser Block Available
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"*"
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgement.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. GZVY VcY jcYZghiVcY i]^h
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TRAINED OPERATORS ONLY.JcigV^cZYdeZg"
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i]Vi bV`Z ldg`e^ZXZ Xdcigda Y^[[^Xjai dg ^cXgZVhZ
i]Zg^h`d[VXX^YZciVa^c_jgn#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>i l^aa Yd i]Z _dW hV[Zg VcY WZiiZg Vi i]Z gViZ [dg
l]^X]^ilVhYZh^\cZY#
NEVER STAND ON MACHINE. HZg^djh ^c_jgn
bVn dXXjg ^[ bVX]^cZ ^h i^eeZY dg ^[ i]Z Xjii^c\
idda^hjc^ciZci^dcVaanXdciVXiZY#
STABLE MACHINE. JcZmeZXiZYbdkZbZciYjg"
^c\ deZgVi^dc \gZVian ^cXgZVhZh g^h` d[ ^c_jgn dg
adhhd[Xdcigda#7Z[dgZhiVgi^c\!kZg^[nbVX]^cZ^h
hiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY#
USE RECOMMENDED ACCESSORIES.8dchjai
i]^hdlcZg»hbVcjVadgi]ZbVcj[VXijgZg[dggZX"
dbbZcYZY VXXZhhdg^Zh# Jh^c\ ^begdeZg VXXZh"
hdg^Zhl^aa^cXgZVhZi]Zg^h`d[hZg^djh^c_jgn#
UNATTENDED OPERATION. Id gZYjXZ i]Z
g^h` d[ VXX^YZciVa ^c_jgn! ijgc bVX]^cZ OFF VcY
ZchjgZ Vaa bdk^c\ eVgih XdbeaZiZan hide WZ[dgZ
lVa`^c\ VlVn# CZkZg aZVkZ bVX]^cZ gjcc^c\
l]^aZjcViiZcYZY#
MAINTAIN WITH CARE.;daadlVaabV^ciZcVcXZ
^chigjXi^dch VcY ajWg^XVi^dc hX]ZYjaZh id `ZZe
bVX]^cZ ^c \ddY ldg`^c\ XdcY^i^dc# 6 bVX]^cZ
i]Vi ^h ^begdeZgan bV^ciV^cZY XdjaY bVa[jcXi^dc!
aZVY^c\idhZg^djheZghdcVa^c_jgndgYZVi]#
CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
bVX]^cZ [dg Vcn XdcY^i^dc i]Vi bVn V[[ZXi hV[Z
deZgVi^dc#>bbZY^ViZangZeV^gdggZeaVXZYVbV\ZY
dgb^h"VY_jhiZYeVgihWZ[dgZdeZgVi^c\bVX]^cZ#
CHILDREN & BYSTANDERS. @ZZeX]^aYgZcVcY
WnhiVcYZghViVhV[ZY^hiVcXZ[gdbi]Zldg`VgZV#
Hidejh^c\bVX]^cZ^[i]ZnWZXdbZVY^higVXi^dc#
MAINTAIN POWER CORDS. L]Zc Y^hXdccZXi"
^c\ XdgY"XdccZXiZY bVX]^cZh [gdb edlZg! \gVW
VcYejaai]Zeaj\·CDIi]ZXdgY#Ejaa^c\i]ZXdgY
bVn YVbV\Z i]Z l^gZh ^ch^YZ# 9d cdi ]VcYaZ
XdgY$eaj\l^i]lZi]VcYh#6kd^YXdgYYVbV\ZWn
`ZZe^c\^iVlVn[gdb]ZViZYhjg[VXZh!]^\]igV[[^X
VgZVh!]Vgh]X]Zb^XVah!VcYlZi$YVbeadXVi^dch#
GUARDS & COVERS.<jVgYhVcYXdkZghgZYjXZ
VXX^YZciVa XdciVXi l^i] bdk^c\ eVgih dg [an^c\
YZWg^h# BV`Z hjgZ i]Zn VgZ egdeZgan ^chiVaaZY!
jcYVbV\ZY!VcYldg`^c\XdggZXian#
EXPERIENCING DIFFICULTIES. >[ Vi Vcn i^bZ
ndjZmeZg^ZcXZY^[[^Xjai^ZheZg[dgb^c\i]Z^ciZcY"
ZYdeZgVi^dc!hidejh^c\i]ZbVX]^cZ8dciVXidjg
IZX]c^XVaHjeedgiVi*,%*)+".++(#
<%***AMB[\#H^cXZ%&$&'
","
Additional Safety for Bandsaws
BLADE CONDITION. 9d cdi deZgViZ l^i] Yjaa!
XgVX`ZYdgWVYanldgcWaVYZ#9jaaWaVYZhgZfj^gZ
bdgZZ[[dgiideZg[dgbi]ZXji#>cheZXiWaVYZh[dg
XgVX`hVcYb^hh^c\iZZi]WZ[dgZZVX]jhZ#
CUTTING TECHNIQUES.EaVcndjgXjihhdndj
ValVnh Xji dji d[ i]Z lddY# 9D CDI WVX` i]Z
ldg`e^ZXZ VlVn [gdb i]Z WaVYZ l]^aZ i]Z hVl ^h
gjcc^c\#>[ndjcZZYidWVX`i]Zldg`dji!ijgci]Z
WVcYhVlD;;VcYlV^i[dgi]ZWaVYZidXdbZidV
HAND PLACEMENT. CZkZg edh^i^dc [^c\Zgh dg XdbeaZiZhide!VcY9DCDIil^hidgejiZmXZhh^kZ
]VcYh ^c a^cZ l^i] i]Z WaVYZ# >[ i]Z ldg`e^ZXZ dg higZhhdci]ZWaVYZl]^aZWVX`^c\i]Zldg`VlVn#
ndjg ]VcYh ha^e! hZg^djh eZghdcVa ^c_jgn XdjaY
dXXjg#
LEAVING WORK AREA.CZkZgaZVkZVbVX]^cZ
gjcc^c\ jcViiZcYZY# 6aadl i]Z WVcYhVl id XdbZ
WORKPIECE MATERIAL. I]^h bVX]^cZ ^h idVXdbeaZiZhideVcYjhZi]ZeVYadX`idY^hVWaZ
^ciZcYZY[dgXjii^c\cVijgVaVcYbVc"bVYZlddY i]ZbVX]^cZWZ[dgZndjaZVkZ^ijcViiZcYZY#
egdYjXih! VcY aVb^cViZ XdkZgZY lddY egdYjXih#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!\aVhh! FEED RATE. Id Vkd^Y i]Z g^h` d[ i]Z ldg`e^ZXZ
hidcZ!i^aZ!ZiX#
ha^ee^c\VcYXVjh^c\deZgVidg^c_jgn!ValVnh[ZZY
hidX`ZkZcanVcYhbddi]an#9DCDI[dgXZdgil^hi
BLADE REPLACEMENT.IdVkd^Yb^h]Vehi]Vi i]Z WaVYZ l]^aZ Xjii^c\! ZheZX^Vaan l]Zc hVl^c\
XdjaYgZhjai^cdeZgVidg^c_jgn!bV`ZhjgZi]ZWaVYZ hbVaaXjgkZh#
iZZi][VXZYdlcidlVgYi]ZiVWaZVcYi]ZWaVYZ^h
egdeZganiZch^dcZYVcYigVX`ZYWZ[dgZdeZgVi^c\# SMALL WORKPIECE HANDLING. 6alVnh hje"
edgi$[ZZYi]Zldg`e^ZXZl^i]ejh]hi^X`h!_^\!k^hZ!
BLADE SPEED. Bdk^c\ i]Z ldg`e^ZXZ V\V^chi dg hdbZ ineZ d[ XaVbe^c\ [^mijgZ# >[ ndjg ]VcYh
VWaVYZi]Vi^hcdiVi[jaaheZZYXdjaYXVjhZ`^X`" ha^e Yjg^c\ V Xji l]^aZ ]daY^c\ hbVaa ldg`e^ZXZh
WVX`#6alVnhVaadli]ZWaVYZidXdbZid[jaaheZZY l^i]ndjg[^c\Zgh!VbejiVi^dcdgaVXZgVi^dc^c_jg^Zh
WZ[dgZhiVgi^c\i]ZXji#
XdjaYdXXjg#
GUARDS.I]ZWaVYZ\jVgYegdiZXihi]ZdeZgVidg BLADE CONTROL. Id Vkd^Y hZg^djh eZghdcVa
[gdb i]Z bdk^c\ WVcYhVl WaVYZ# DCAN deZgViZ ^c_jgn!9DCDIViiZbeiidhidedghadli]ZWaVYZ
i]^hWVcYhVll^i]i]ZWaVYZ\jVgY^chiVaaZY#
l^i]ndjg]VcYdgi]Zldg`e^ZXZ#6aadli]ZWaVYZ
idhidedc^ihdlc#
Like all machinery there is potential danger
when operating this machine. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.
"-"
No list of safety guidelines can be complete. Every shop environment is different.
Always consider safety first, as it applies
to your individual working conditions. Use
this and other machinery with caution and
respect. Failure to do so could result in
serious personal injury, damage to equipment, or poor work results.
<%***AMB[\#H^cXZ%&$&'
SECTION 2: POWER SUPPLY
Availability
Circuit Information
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ^chiVaaZY#Idb^c^b^oZi]Zg^h`d[ZaZXigdXji^dc!
[^gZ! dg Zfj^ebZci YVbV\Z! ^chiVaaVi^dc ldg` VcY
ZaZXig^XVal^g^c\bjhiWZYdcZWnVcZaZXig^XVcdg
fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa
Veea^XVWaZXdYZhVcYhiVcYVgYh#
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z
VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidgh VcY ZaZXig^XVa YZk^XZh i]Vi b^\]i deZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
Full-Load Current Rating at 110V...... 11 Amps
Full-Load Current Rating at 220V .... 5.5 Amps
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZ i]Z g^h` d[ i]ZhZ ]VoVgYh! Vkd^Y dkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
<%***AMB[\#H^cXZ%&$&'
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
Circuit Requirements for 110V
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V &&%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage ............................... 110V/120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 5-15
Circuit Requirements for 220V
I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V
''%KedlZghjeeangZ[ZgidVoltage Conversion
^chigjXi^dch#I]^hedlZghjeeanbjhi]VkZVkZg^"
[^ZY\gdjcYVcYbZZii]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage .............................. 220V/240V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Circuit Rating ...................................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
"."
Grounding Requirements
I]^h bVX]^cZ BJHI WZ \gdjcYZY# >c i]Z ZkZci
d[XZgiV^cbVa[jcXi^dchdgWgZV`Ydlch!\gdjcY^c\
gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX` Wn egdk^Y^c\ V
eVi]d[aZVhigZh^hiVcXZ[dgZaZXig^XXjggZci#
>begdeZgXdccZXi^dcd[i]ZZfj^ebZci"\gdjcY^c\
l^gZ XVc gZhjai ^c V g^h` d[ ZaZXig^X h]dX`# I]Z
l^gZ l^i] \gZZc ^chjaVi^dc l^i] dg l^i]dji nZaadl
hig^eZh^hi]ZZfj^ebZci"\gdjcY^c\l^gZ#>[gZeV^g
dggZeaVXZbZcid[i]ZedlZgXdgYdgeaj\^hcZX"
ZhhVgn!YdcdiXdccZXii]ZZfj^ebZci"\gdjcY^c\
l^gZidVa^kZXjggZciXVggn^c\iZgb^cVa#
8]ZX` l^i] V fjVa^[^ZY ZaZXig^X^Vc dg hZgk^XZ eZg"
hdccZa^[ndjYdcdijcYZghiVcYi]ZhZ\gdjcY^c\
gZfj^gZbZcih!dg^[ndjVgZ^cYdjWiVWdjil]Zi]Zg
i]Z idda ^h egdeZgan \gdjcYZY# >[ ndj ZkZg cdi^XZ
i]Vi V XdgY dg eaj\ ^h YVbV\ZY dg ldgc! Y^hXdc"
cZXi^i[gdbedlZg!VcY^bbZY^ViZangZeaVXZ^il^i]
VcZldcZ#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
For 220V operation: I]Z eaj\ heZX^[^ZY jcYZg
¸8^gXj^i GZfj^gZbZcih [dg ''%K¹ dc i]Z egZk^djh
eV\Z]VhV\gdjcY^c\egdc\i]VibjhiWZViiVX]ZY
idi]ZZfj^ebZci"\gdjcY^c\l^gZdci]Z^cXajYZY
edlZg XdgY# I]Z eaj\ bjhi dcan WZ ^chZgiZY ^cid
V bViX]^c\ gZXZeiVXaZ hZZ [daadl^c\ [^\jgZ i]Vi
^hegdeZgan^chiVaaZYVcY\gdjcYZY^cVXXdgYVcXZ
l^i]VaaadXVaXdYZhVcYdgY^cVcXZh#
GROUNDED
6-15 RECEPTACLE
8jggZci8Vggn^c\Egdc\h
For 110V operation: I]^h bVX]^cZ ^h Zfj^eeZY
l^i]VedlZgXdgYi]Vi]VhVcZfj^ebZci"\gdjcY"
^c\ l^gZ VcY V \gdjcY^c\ eaj\ hZZ [daadl^c\ [^\"
jgZ#I]Zeaj\bjhidcanWZ^chZgiZY^cidVbViX]"
^c\ gZXZeiVXaZ djiaZi i]Vi ^h egdeZgan ^chiVaaZY
VcY\gdjcYZY^cVXXdgYVcXZl^i]VaaadXVaXdYZh
VcYdgY^cVcXZh#
6-15 PLUG
<gdjcY^c\Egdc\
Figure 3. Ine^XVa+"&*eaj\VcYgZXZeiVXaZ#
GROUNDED
5-15 RECEPTACLE
<gdjcY^c\Egdc\
5-15 PLUG
CZjigVa =di
Figure 2. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
"&%"
<%***AMB[\#H^cXZ%&$&'
Extension Cords
LZ Yd cdi gZXdbbZcY jh^c\ Vc ZmiZch^dc XdgY
l^i] i]^h bVX]^cZ# >[ ndj bjhi jhZ Vc ZmiZch^dc
XdgY!dcanjhZ^i^[VWhdajiZancZXZhhVgnVcYdcan
dcViZbedgVgnWVh^h#
:miZch^dc XdgYh XVjhZ kdaiV\Z Ygde! l]^X] bVn
YVbV\ZZaZXig^XVaXdbedcZcihVcYh]dgiZcbdidg
a^[Z#KdaiV\ZYgde^cXgZVhZhVhi]ZZmiZch^dcXdgY
h^oZ\Zihadc\ZgVcYi]Z\Vj\Zh^oZ\ZihhbVaaZg
]^\]Zg\Vj\ZcjbWZgh^cY^XViZhbVaaZgh^oZh#
To convert the machine to 220V:
1. 9>H8DCC:8IB68=>C:;GDBEDL:G
2. GZbdkZi]Z*"&*eaj\[gdbi]ZXdgY#
3. GZbdkZ i]Z ild l^gZ cjih [gdb i]Z l^gZh
h]dlc^cFigure 4#
Motor
Pre-wired
for 110V
GZbdkZ
6cnZmiZch^dcXdgYjhZYl^i]i]^hbVX]^cZbjhi
XdciV^c V \gdjcY l^gZ! bViX] i]Z gZfj^gZY eaj\
VcY gZXZeiVXaZ! VcY bZZi i]Z [daadl^c\ gZfj^gZ"
bZcih/
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Voltage Conversion
I]Z kdaiV\Z XdckZgh^dc BJHI WZ eZg[dgbZY Wn
VcZaZXig^X^VcdgVfjVa^[^ZYhZgk^XZeZghdccZa#I]Z
kdaiV\ZXdckZgh^dc^hVildhiZeegdXZhh^ckdak^c\
gZl^g^c\i]Zbdidg[dgi]ZcZlkdaiV\ZVcY^chiVaa"
^c\ V cZl eaj\ VXXdgY^c\ id i]Z bVcj[VXijgZgh
^chigjXi^dch#
Note: If the diagram included on the motor conflicts with the one in this manual, the motor may
have changed since the manual was printed. If
this is the case, use the diagram provided inside
the motor wiring junction box instead of the one
provided in this manual.
Items Needed:
Qty
L^gZCji&)6L<############################################# &
:aZXig^XVaIVeZ################################### 6hCZZYZY
CZbV+"&*Eaj\################################################# &
<gdjcY
GZbdkZ
Figure 4.BdidgegZ"l^gZY[dg&&%K#
4. GZ"l^gZi]ZbdidgVhh]dlc^cFigure4#
Motor
Rewired
for 220V
<gdjcY
Figure 5.BdidggZl^gZY[dg''%K#
5. I^\]iZc Vaa l^gZ cjih VcY hZXjgZ i]Zb l^i]
ZaZXig^XVa iVeZ hd i]Zn XVccdi k^WgViZ addhZ
Yjg^c\bdidgdeZgVi^dc#
6. >chiVaa i]Z +"&* eaj\ dc i]Z edlZg XdgY eZg
i]Zeaj\bVcj[VXijgZgh^chigjXi^dch#
<%***AMB[\#H^cXZ%&$&'
"&&"
SECTION 3: SET UP
Set Up Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire set up process!
This machine and its components are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
Needed for Setup
I]Z [daadl^c\ VgZ cZZYZY id XdbeaZiZ i]Z hZije
egdXZhh!WjiVgZcdi^cXajYZYl^i]ndjgbVX]^cZ#
Description
Qty
™ 6YY^i^dcVaEZdeaZ####################### 6hCZZYZY
™ HV[Zin<aVhhZh########################################### &
™ 9^hedhVWaZH]deGV\h############### 6hCZZYZY
™ 8aZVcZg$9Z\gZVhZg##################### 6hCZZYZY
™ AZkZa########################################################### &
™ =ZmLgZcX]*bb####################################### &
™ LgZcX]dgHdX`Zi&%bb############################ '
™ LgZcX]dgHdX`Zi&(bb############################ '
Unpacking
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please immediately call us at (570) 546-9663for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
"&'"
<%***AMB[\#H^cXZ%&$&'
Inventory
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"
cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
6
8
7
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NOTICE
If you cannot find an item on this list, carefully check the machine and the packaging
materials. Some of these items may be preinstalled for shipping or become misplaced
during unpacking.
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Cleanup
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Before cleaning, gather the following:
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Gasoline or products
with low flash points can
explode or cause fire if
used to clean machinery. Avoid cleaning with
these products.
Many cleaning solvents
are toxic if concentrated amounts are inhaled.
Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces. Test all cleaners
in an inconspicuous area before using to
make sure they will not damage paint.
Basic steps for removing rust preventative:
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Site Considerations
Weight Load
Physical Environment
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Space Allocation
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See below for required space allocation.
Electrical Installation
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Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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Assembly
Some sheet metal parts
may have sharp edges
that can cause minor cuts.
Please use care while handling them.
The bandsaw is heavy and awkward to lift
onto the stand. Get assistance from another
person when lifting.
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To assemble the bandsaw:
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Note: Only hand-tighten the stand fasteners
during these initial steps. Once the stand is
completely assembled you will be instructed
to fully tighten all fasteners.
Note: Adjust the feet so that they are approximately the same height—this will make leveling the stand easier in a later step.
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i]Z [ZcXZ hZZ Figure 19 hd i]Vi i]Z [ZcXZ
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Adjustment
Overview
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Adjustment procedures include:
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Important: Make sure you re-install the table
pin. This pin keeps the table surfaces on
either side of the slot even with the changes in operating pressures and temperature
changes.
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Blade Tracking
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To center track the blade:
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2. 6Y_jhi i]Z jeeZg VcY adlZg WaVYZ \j^YZh
VlVn [gdb i]Z WaVYZ gZ[Zg id Adjusting
Blade Guide Bearings dc Page 26 [dg
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Note: When adjusting the blade tracking for
the test run in this procedure, the blade must
have a reasonable amount of tension to simulate operating conditions. After the test run
is successfully completed, you will perform
a thorough version of the following steps to
more accurately tension the blade.
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3. BdkZi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZgVaa
i]ZlVng^\]iVhk^ZlZY[gdbi]ZgZVgd[i]Z
bVX]^cZ id Veean iZch^dc id i]Z WaVYZ hZZ
Figure 23#
Figure 24%IgVX`^c\`cdWVcYl^c\cji#
IZch^dcZY[dg
V(¿-7aVYZ
Fj^X`GZaZVhZ
AZkZg
=`^li\23%:mVbeaZd[iZch^dcVeea^ZY[dgV(¿-
WaVYZ#
4. JhZi]ZiZch^dc`cdWdcided[i]ZWVcYhVl
idWg^c\i]ZjeeZgZY\Zd[i]Z^cY^XVidgWadX`
id i]Z Veegdeg^ViZ WaVYZ iZch^dc hXVaZ bVg`
[dgi]ZWaVYZl^Yi]hZZFigure 23#
Note: If you are using the blade that was
shipped with the machine, this would be 3⁄8".
5. DeZci]ZjeeZgl]ZZaXdkZg#
8. He^c i]Z jeeZg l]ZZa l^i] dcZ ]VcY VcY
hadlanVY_jhii]ZigVX`^c\`cdWl^i]i]Zdi]Zg
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XZciZgd[i]Zl]ZZa#
9. I^\]iZc i]Z l^c\ cji id hZXjgZ i]Z hZii^c\!
i]Zc he^c i]Z jeeZg l]ZZa hZkZgVa i^bZh id
Xdc[^gbi]ZigVX`^c\#>[cZXZhhVgn!gZeZVii]Z
VY_jhibZciegdXZYjgZjci^ai]ZWaVYZ^higVX`"
^c\egdeZgan#
10. GZ"VY_jhi i]Z WaVYZ \j^YZ WZVg^c\h idlVgY
i]Z WaVYZ gZ[Zg id Adjusting Blade Guide
Bearings dc Page 26 [dg YZiV^aZY ^chigjX"
i^dch#
11. 8adhZ VcY hZXjgZ i]Z jeeZg l]ZZa XdkZg
WZ[dgZdeZgVi^c\i]ZWVcYhVl#
6. GdiViZ i]Z jeeZg l]ZZa Wn ]VcY hZkZgVa
i^bZhVcYlViX]]dli]ZWaVYZg^YZhdci]Z
l]ZZaXgdlchZZFigure 21 dcPage 19[dg
Vc^aajhigVi^dcd[i]^hXdcXZei#
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9jhi8daaZXi^dc
Dust Collection
DO NOT operate this bandsaw without an adequate dust collection system. This bandsaw
creates substantial amounts of wood dust
while operating. Failure to use a dust collection system can result in short and long-term
respiratory illness.
Power Connection
6[iZg ndj ]VkZ XdbeaZiZY Vaa egZk^djh hZije
^chigjXi^dchVcYX^gXj^igZfj^gZbZcih!i]ZbVX]^cZ
^hgZVYnidWZXdccZXiZYidi]ZedlZghjeean#
Id Vkd^Y jcZmeZXiZY hiVgijeh dg egdeZgin YVb"
V\Z!jhZi]Z[daadl^c\hiZehl]ZcZkZgXdccZXi^c\
dgY^hXdccZXi^c\i]ZbVX]^cZ#
Connecting Power
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
2. >chZgi i]Z edlZg XdgY eaj\ ^cid V bViX]^c\
edlZg hjeean gZXZeiVXaZ# I]Z bVX]^cZ ^h
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To connect a dust collection hose:
1. ;^ii]ZYjhi]dhZdkZgi]ZYjhiedgi!Vhh]dlc
^c Figure 25! VcY hZXjgZ ^i ^c eaVXZ l^i] V
]dhZXaVbe#
2. <Zcianejaai]Z]dhZidbV`ZhjgZ^iYdZhcdi
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Figure 25.)Yjhi]dhZViiVX]ZYidYjhiedgi#
"''"
Figure 26. Connecting power.
Disconnecting Power
1. Ijgci]ZbVX]^cZedlZghl^iX]OFF#
2. <gVhei]ZbdaYZYeaj\VcYejaa^iXdbeaZiZan
djid[i]ZgZXZeiVXaZ#9dcdiejaaWni]ZXdgY
Vhi]^hbVnYVbV\Zi]Zl^gZh^ch^YZ#
Figure 27. Disconnecting power.
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Test Run
EVYadX`
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& I]Z bdidg edlZgh je VcY gjch XdggZXian! VcY
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ldg`hXdggZXian#
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i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 44#
>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg
IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndj]VkZgZVYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
Figure 28.Hl^iX]Y^hVWa^c\eVYadX`^chZgiZY^cid
DCWjiidc#
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ijgZdci]Zhl^iX]#
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Y^hVWa^c\[ZVijgZ^hldg`^c\VhYZh^\cZY#
·>[i]ZbVX]^cZYdZhhiVgi!^bbZY^ViZanhide
^i#I]Zhl^iX]Y^hVWa^c\[ZVijgZ^hcdildg`"
^c\XdggZXian#I]^hhV[Zin[ZVijgZbjhildg`
egdeZgan WZ[dgZ egdXZZY^c\ l^i] gZ\jaVg
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2. BV`Z hjgZ Vaa iddah VcY dW_ZXih jhZY Yjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
Tensioning Blade
3. KZg^[ni]Vii]ZbVX]^cZ^hdeZgVi^c\XdggZXian
Wnijgc^c\^iON#
6egdeZganiZch^dcZYWaVYZ^hZhhZci^Va[dgbV`^c\
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egdeZganiZch^dcZYWaVYZl^aacdiXdbeZchViZ[dg
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gViZ! ]VgYcZhh kVg^Vi^dch WZilZZc ldg`e^ZXZh!
VcY^begdeZgWaVYZhZaZXi^dc#
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gjch hbddi]an l^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
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4. Ijgci]ZbVX]^cZOFF#
5. >chZgi i]Z hl^iX] Y^hVWa^c\ eVYadX` i]gdj\]
i]ZDCWjiidc!Vhh]dlc^cFigure 28#
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I]Z bZi]dY jhZY id iZch^dc i]Z WaVYZ ^h d[iZc
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i]Z [ajiiZg bZi]dY VcY i]Z YZ[aZXi^dc bZi]dY#
:^i]Zg bZi]dY l^aa ]Zae hV[Zan iZch^dc i]Z WaVYZ#
:meZg^ZcXZVcYeZghdcVaegZ[ZgZcXZl^aa]Zaendj
YZX^YZ l]^X] bZi]dY ndjg egZ[Zg# Dei^bVa Xji"
i^c\ gZhjaih [dg Vcn ldg`e^ZXZ VgZ V XdbW^cVi^dc
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VcY Vc Veegdeg^ViZ [ZZY gViZ# >begdeZg WaVYZ
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h^hiZcigZhjaih!VcY^cigdYjXZhjccZXZhhVgnlZVg
dc WVcYhVl XdbedcZcih# DkZg"iZch^dc^c\ i]Z
WaVYZ^cXgZVhZhi]ZX]VcXZd[i]ZWaVYZWgZV`^c\
dg l]ZZa b^hVa^\cbZci# JcYZg"iZch^dcZY WaVYZh
lVcYZgZmXZhh^kZanl]^aZXjii^c\VcYl^aacdiigVX`
egdeZganYjg^c\deZgVi^dc#
"'("
Note: Tensioning the blade according to the
blade tension scale before the Test Run was an
approximate tension. The following procedures
fine-tunes the blade tension.
The Flutter Method
1.
9>H8DCC:8I76C9H6L;GDBEDL:G#
The Deflection Method
I]Z YZ[aZXi^dc bZi]dY ^h bjX] bdgZ hjW_ZXi^kZ
i]Vc i]Z [ajiiZg bZi]dY# :VX] WaVYZ l^aa YZ[aZXi
Y^[[ZgZcian VcY ZkZgn jhZg l^aa YZiZgb^cZ l]Vi
bdYZgViZ egZhhjgZ bZVch# I]Z [daadl^c\ VgZ
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i]^hbZi]dY#
2. BV`ZhjgZi]ZWaVYZ^hegdeZganXZciZgigVX`"
^c\Vh^chigjXiZY^ci]ZBlade Tracking hjW"
hZXi^dcegZk^djhdc Page 19#
To tension the bandsaw blade:
3. GV^hZ i]Z \j^YZ edhi Vaa i]Z lVn VcY bdkZ
i]Z jeeZg VcY adlZg \j^YZ WZVg^c\h VlVn
[gdbi]ZWaVYZ#
4. :c\V\Zi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZg
idVeeaniZch^dcidi]ZWaVYZ#
2. BV`Z hjgZ i]Z WaVYZ ^h egdeZgan igVX`^c\ Vh
^chigjXiZY^ci]ZBlade Tracking hjWhZXi^dc
dc Page 19#
5. 8dccZXii]ZWVcYhVlidedlZg!VcYijgci]Z
WVcYhVlON#
4. :c\V\Zi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZg
idVeeaniZch^dcidi]ZWaVYZ#
6 . Jh^c\ i]Z WaVYZ iZch^dc VY_jhibZci `cdW!
hadlan YZXgZVhZ WaVYZ iZch^dc jci^a ndj hZZ
i]ZWaVYZhiVgiid[ajiiZg#
5.
1.
3. GV^hZ i]Z \j^YZ edhi Vaa i]Z lVn VcY bdkZ
i]Z jeeZg VcY adlZg \j^YZ WZVg^c\h VlVn
[gdbi]ZWaVYZ#
·>[i]ZWaVYZYZ[aZXihaZhhi]Vc&¿)^i^hdkZg"
iZch^dcZY#Ijgci]ZWaVYZiZch^dc^c\`cdW
XdjciZgXadX`l^hZild[jaaijgchVcYgZeZVi
Step 6#
8. Add` Vi l]Vi i]Z iZch^dc \Vj\Z gZVYh VcY
jhZi]ViVhV\j^YZ[dgiZch^dc^c\i]ViheZX^[^X
WaVYZ^ci]Z[jijgZ#
Note: Do not rely on this setting for other
blades or for long periods of time because all
blades require specific tensioning and stretch
with use. If you notice a decrease in performance at the setting repeat this procedure.
With extended use, the blade tensioning system may need to be reset. Refer to Resetting
Blade Tensioner in the Service section in
this manual for details.
9.
9^hXdccZXii]ZWVcYhVl[gdbedlZg#
10. GZ"VY_jhi WaVYZ \j^YZh Vh YZhXg^WZY ^c
Adjusting Blade Support Bearings VcY
Adjusting Blade Guide Bearings dc
Pages 25– 26#
"')"
Jh^c\bdYZgViZegZhhjgZ!ejh]i]ZXZciZgd[
i]ZWaVYZh^YZlVnh#
·>[i]ZWaVYZYZ[aZXihVeegdm^bViZan &¿)^i^h
egdeZganiZch^dcZY#EgdXZZYidStep 7#
7# Hadlan ^cXgZVhZ i]Z iZch^dc jci^a i]Z WaVYZ
hideh[ajiiZg^c\!i]Zci^\]iZci]ZWaVYZiZch^dc
VY_jhibZci `cdW VcY VYY^i^dcVa &¿- id &¿) d[ V
ijgc#
9>H8DCC:8I76C9H6L;GDBEDL:G#
·>[i]ZWaVYZYZ[aZXih &¿)dgbdgZ!i]ZWaVYZ
^hcdiegdeZganiZch^dcZY#6eeaniZch^dcid
i]ZWaVYZ^cXgZbZciVaanVcYgZeZViStep 6
jci^aegdeZganiZch^dcZY#
6.
GZ"VY_jhi WaVYZ \j^YZh Vh YZhXg^WZY ^c
Adjusting Blade Support Bearings VcY
Adjusting Blade Guide Bearingsdc Pages
25– 26#
When using different size blades, the blade
tensioning system may need to be reset for
correct operation. Refer to Blade Tensioner
on Page 52 for detailed instructions.
<%***AMB[\#H^cXZ%&$&'
Adjusting Blade
Support Bearings
I]Z hjeedgi WZVg^c\h VgZ edh^i^dcZY WZ]^cY i]Z
WaVYZ dc i]Z WaVYZ \j^YZh VcY egZkZci ^i [gdb
YZ[aZXi^c\ WVX`lVgY Yjg^c\ Xjii^c\ deZgVi^dch#
EgdeZg VY_jhibZci d[ i]Z hjeedgi WZVg^c\h ^h Vc
^bedgiVcieVgid[bV`^c\VXXjgViZXjihVcY`ZZeh
i]Z WaVYZ iZZi] [gdb Xdb^c\ ^c XdciVXi l^i] i]Z
WaVYZ\j^YZhl]^aZXjii^c\#
3. AddhZci]Z\j^YZVhhZbWanadX`Wdaihdi]Vi
i]Z hjeedgi WZVg^c\ XVc WZ gdiViZY eZgeZc"
Y^XjaVgidi]ZWaVYZ^ci]ZcZmihiZe#
4. GdiViZ i]Z WaVYZ \j^YZ VhhZbWan jci^a i]Z
[VXZ d[ i]Z hjeedgi WZVg^c\ ^h eZgeZcY^XjaVg
idi]ZWaVYZ!Vh^aajhigViZY^ci]ZFigure30#
7VcYhVl
7aVYZ
I]ZgZ VgZ hjeedgi WZVg^c\h dc i]Z jeeZg VcY
adlZgWaVYZ\j^YZVhhZbWa^Zh#7di]VY_jhi^ci]Z
hVbZbVccZg#
Important: The blade is tracking and tensioned
correctly before performing this procedure.
Hjeedgi
7ZVg^c\
Tool Needed
Qty
LgZcX]&%bb################################################### &
;ZZaZg<Vj\Z%#%&+dg9daaVg7^aa################### &
Figure 30.I]Z[VXZd[i]ZhjeedgiWZVg^c\bjhi
WZeZgeZcY^XjaVg.%•idi]ZWaVYZ#
To adjust the support bearings:
5. I^\]iZc i]Z VhhZbWan adX` Wdai hZZ Figure
29#
1.
9>H8DCC:8I76C9H6L;GDBEDL:G
2. ;Vb^a^Vg^oZndjghZa[l^i]i]ZhjeedgiWZVg^c\
Xdcigdahh]dlc^cFigure29#
@cjgaZY
@cdW
6hhZbWanAdX`7dai
6. AddhZci]ZXVehXgZlhZZFigure 29dci]Z
hjeedgiWZVg^c\VY_jhibZcih]V[i#
7. JhZi]Z`cjgaZY`cdWidedh^i^dci]Zhjeedgi
WZVg^c\ Veegdm^bViZan %#%&+ VlVn [gdb i]Z
WVX`d[i]ZWaVYZ!Vh^aajhigViZY^cFigure 31#
I]^hXVcWZbZVhjgZYl^i]V[ZZaZg\Vj\Zdg
VYdaaVgW^aa#
%#%&+
Hjeedgi
7ZVg^c\
8VeHXgZl
Figure 29.JeeZghjeedgiWZVg^c\VhhZbWanVcY
Xdcigdah#
Figure 31.7aVYZh]djaYWZVa^\cZYVeegdm^bViZ"
an%#%&+VlVn[gdbi]ZWZVg^c\ZY\Z#
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"'*"
Tip: To quickly gauge this setting, fold a crisp
dollar bill in half twice (when folded tightly,
four thicknesses of a dollar bill is approximately 0.016"). Place the folded dollar bill
between the support bearing and the blade,
as shown in Figure 32.
2. ;Vb^a^Vg^oZndjghZa[l^i]i]ZWaVYZ\j^YZXdc"
igdahh]dlc^cFigure 33#
<j^YZ7ZVg^c\
6Y_jhibZci
8VeHXgZlh
@cjgaZY
@cdW
8VeHXgZl
AdX`^c\
8VeHXgZl
&d['
Figure 33.7aVYZ\j^YZWZVg^c\Xdcigdah#
Figure 32.9daaVgW^aa[daYZYil^XZidbV`ZV
fj^X`%#%&+\Vj\Z#
8. I^\]iZc i]Z XVe hXgZl id adX` i]Z hjeedgi
WZVg^c\^ceaVXZ#
3. AddhZc i]Z XVe hXgZl h]dlc ^c i]Z [^\jgZ
VWdkZ! i]Zc jhZ i]Z `cjgaZY `cdW id VY_jhi
i]Z \j^YZ WZVg^c\h aViZgVaan hd i]Z WZVg^c\
[VXZh VgZ _jhi WZ]^cY i]Z WaVYZ \jaaZi! Vh
^aajhigViZY ^c Figure 34! VcY gZ"i^\]iZc i]Z
i]jbWhXgZlidhZXjgZi]ZhZii^c\#
7aVYZ
<j^YZ
7ZVg^c\
Adjusting Blade
Guide Bearings
7aVYZ
<jaaZih
EgdeZganVY_jhi^c\i]ZWaVYZ\j^YZhegdk^YZhh^YZ"
id"h^YZ hjeedgi id ]Zae `ZZe i]Z WaVYZ higV^\]i
l]^aZXjii^c\#
Figure 34.7aVYZ\j^YZWZVg^c\edh^i^dcZY_jhi
WZ]^cYi]ZWaVYZ\jaaZih#
I]ZgZVgZWaVYZ\j^YZWZVg^c\hdci]ZjeeZgVcY
adlZgWaVYZ\j^YZVhhZbWa^Zh#7di]VY_jhi^ci]Z
hVbZbVccZg#
Important: The blade is tracking and tensioned
correctly before performing this procedure hZZ
Tensioning Blade dcPage 23.
Note: With wider blades, it may not be possible to bring the guide bearings just behind the
blade gullets. Position them as far forward as
possible without allowing the guide bearing
housing to touch the back of the blade.
Tool Needed
Qty
=ZmLgZcX])bb############################################## '
To adjust the upper and lower blade guides:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
"'+"
The set of the teeth increase the chance of
the bearings contacting the teeth during a
cutting operation as the set of the teeth is
wider than the blade. The support bearing
must be set to prevent this.
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4. AddhZc Wdi] XVe hXgZlh WZ]^cY i]Z \j^YZ
WZVg^c\h! i]Zc gdiViZ i]Z VY_jhibZci XVe
hXgZlh hd i]Z WZVg^c\h ZkZcan VcY a^\]ian
idjX]i]Zh^YZhd[i]ZWaVYZhZZi]Z^aajhigV"
i^dc ^c Figure 35 l^i]dji YZ[aZXi^c\ ^i dcZ
lVndgi]Zdi]Zg#
Note: When the blade guide bearings are
properly adjusted against the blade, they
should rotate smoothly as the blade moves.
Table Tilt Calibration
L]Zc egdeZgan VY_jhiZY! i]Z edh^i^kZ hide Wdai
ZcVWaZh i]Z iVWaZ id WZ fj^X`an gZijgcZY eZgeZc"
Y^XjaVgidi]ZWaVYZ#
Id i^ai i]Z iVWaZ id i]Z aZ[i! i]Z edh^i^kZ hide Wdai
hZZFigure 36bjhiWZadlZgZY!i]ZcgZ"VY_jhi"
ZYV[iZgi]ZiVWaZ^hgZijgcZYid%•#
Edh^i^kZ
Hide7dai
?VbCji
Figure 35.7aVYZ\j^YZWZVg^c\hZkZcanVcY
a^\]ianidjX]^c\i]Zh^YZhd[i]ZWaVYZ#
5. Jh^c\V]ZmlgZcX]!i^\]iZci]ZadX`^c\XVe
hXgZlh id hZXjgZ i]Z hZii^c\h# Id egZkZci
jclVciZY bdkZbZci l]^aZ i^\]iZc^c\! jhZ
V ]Zm lgZcX] id ]daY i]Z VY_jhibZci XVe
hXgZlh ^c eaVXZ l]^aZ gZ"i^\]iZc^c\ i]Z adX`"
^c\ XVe hXgZlh# GZ"X]ZX` i]Z hZii^c\ V[iZg
i^\]iZc^c\#
Figure 36.Edh^i^kZhideWdaihZihdiVWaZ^h.%•
idi]ZWaVYZk^ZlZY[gdbWZ]^cYi]ZiVWaZ#
Tools Needed
Qty
LgZcX]&(bb################################################### &
E]^aa^ehHXgZlYg^kZg'###################################### &
BVX]^c^hihHfjVgZ############################################ &
To set the positive stop so the table is 90˚ to
the blade:
Whenever changing a blade or adjusting the
blade tension or tracking, the support and
guide bearings must be re-adjusted before
resuming operation to ensure proper blade
support.
1. BV`ZhjgZi]ZWaVYZ^hXdggZXianiZch^dcZYVh
YZhXg^WZY^cTensioning Blade dcPage 23#
2.
9>H8DCC:8I76C9H6L;GDBEDL:G
3. AddhZci]ZildiVWaZadX``cdWhi]VihZXjgZ
i]ZiVWaZidi]Zigjcc^dch#
4. AddhZc i]Z _Vb cji i]Vi adX`h i]Z edh^i^kZ
hideWdai^ceaVXZ#
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"',"
5. 8dbeaZiZan gV^hZ i]Z jeeZg WaVYZ \j^YZ
VhhZbWan!i]ZceaVXZi]ZbVX]^c^hihhfjVgZ
[aVi dc i]Z iVWaZ VcY V\V^chi i]Z h^YZ d[ i]Z
WaVYZ!Vh^aajhigViZY^cFigure 37#
?VbCji
HfjVgZ
IVWaZ
Edh^i^kZ
Hide
Figure 37.Jh^c\VhfjVgZidVY_jhii]ZiVWaZ
eZgeZcY^XjaVgidi]Zh^YZd[i]ZWaVYZ#
Aligning Table
Id ZchjgZ Xjii^c\ VXXjgVXn! i]Z iVWaZ bjhi WZ
Va^\cZY hd i]Z b^iZg hadi ^h eVgVaaZa l^i] i]Z
WVcYhVlWaVYZ#
Tools Needed
Qty
HigV^\]iZY\Z'################################################## &
;^cZGjaZg########################################################## &
BVh`^c\IVeZ#################################### 6hCZZYZY
LgZcX]&%bb################################################### &
To align the table miter slot parallel to the
blade:
1. BV`ZhjgZi]ZWaVYZ^hXdggZXianiZch^dcZYVh
YZhXg^WZY ^c i]Z Tensioning Blade hjWhZX"
i^dcZVga^Zg^ci]^hbVcjVa#
6. GV^hZdgadlZgi]Zedh^i^kZhideWdaijci^ai]Z
iVWaZ^heZgeZcY^XjaVgidi]Zh^YZd[i]ZWaVYZ!
i]Zc gZ"i^\]iZc i]Z _Vb cji hZZ Figure 36
V\V^chii]ZXVhi^c\idhZXjgZi]ZhZii^c\#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
7. GZhii]ZiVWaZdci]Zedh^i^kZhideWdai!i]Zc
gZ"i^\]iZci]ZiVWaZadX``cdWh#
4. EaVXZ Vc VXXjgViZ higV^\]iZY\Z Vadc\ i]Z
WaVYZ# I]Z higV^\]iZY\Z h]djaY a^\]ian idjX]
Wdi] i]Z [gdci VcY WVX` d[ i]Z WaVYZ hZZ
Figure 39#
8. DWhZgkZ i]Z edh^i^dc d[ i]Z iVWaZ i^ai ed^ciZg
dci]Zi^aihXVaZadXViZYjcYZgcZVi]i]Z[gdci
d[i]ZiVWaZhZZFigure 38#
3. BV`Z hjgZ i]Z iVWaZ ^h eZgeZcY^XjaVg id i]Z
h^YZd[i]ZWaVYZVcY^hadX`ZY^ceaVXZ#
Note: Make sure the straightedge does not
go across a tooth while performing this step.
I^aiHXVaZ
Ed^ciZg
Figure 38.AdXVi^dcd[i]ZiVWaZi^aihXVaZ#
9. AddhZci]ZE]^aa^eh]ZVYhXgZlhZXjg^c\i]Z
ed^ciZg!VY_jhii]Zed^ciZgid%•!i]ZcgZi^\]iZc
i]ZE]^aa^eh]ZVYhXgZl#
"'-"
Figure 39.EaVX^c\VhigV^\]iZY\ZVadc\i]Z
WaVYZVcYbZVhjg^c\idi]Zb^iZghadi#
<%***AMB[\#H^cXZ%&$&'
5. JhZ i]Z [^cZ gjaZg id bZVhjgZ i]Z Y^hiVcXZ
WZilZZci]ZhigV^\]iZY\ZVcYb^iZghadiVii]Z
[gdciVcYWVX`d[i]ZiVWaZhZZFigure 39#
·>[ i]Z Y^hiVcXZh VgZ i]Z hVbZ! cd [jgi]Zg
VY_jhibZcihVgZgZfj^gZY#
·>[i]ZY^hiVcXZhVgZY^[[ZgZci!Xdci^cjZl^i]
Step 6#
6. AddhZc i]Z h^m [aVc\Z Wdaih i]Vi hZXjgZ
i]Z iVWaZ id i]Z igjcc^dc WgVX`Zih hZZ
Figure 40#
Aligning Fence
IdZchjgZVXXjgViZXjii^c\l]Zcjh^c\i]Z[ZcXZ!
i]Z[VXZd[i]Z[ZcXZbjhiWZeVgVaaZaidi]ZiVWaZ
b^iZghadiVcY!i]jh!idi]Zh^YZd[i]ZWaVYZ#
Tools Needed
Qty
=ZmLgZcX]*bb############################################## &
To align the fence parallel with the miter slot:
1. BV`Z hjgZ i]Z b^iZg hadi ^h eVgVaaZa l^i] i]Z
WaVYZ!Vh^chigjXiZY^ci]ZegZk^djhAligning
Table egdXZYjgZ#
2. 9>H8DCC:8I76C9H6L;GDBEDL:G
3. >chiVaai]Z[ZcXZdci]Zg^\]ih^YZd[i]ZWaVYZ!
ZkZcl^i]i]ZZY\Zd[i]Zb^iZghadi!i]ZcadX`
^i^ceaVXZ#
·>[i]Z[ZcXZ^heVgVaaZal^i]i]Zb^iZghadi!cd
VYY^i^dcVaVY_jhibZci^hcZXZhhVgn#
;aVc\Z7daih
(d[+
Figure 40.AdXVi^dcd[igjcc^dcWgVX`Zi[aVc\Z
Wdaih#
7. Edh^i^dc i]Z iVWaZ hd i]Vi i]Z Y^hiVcXZh VgZ
ZfjVa WZilZZc i]Z higV^\]iZY\Z VcY b^iZg
hadiVii]Z[gdciVcYi]ZWVX`d[i]ZiVWaZ#
8. IV`^c\XVgZcdiidbdkZi]ZiVWaZ[jgi]Zg!gZ"
i^\]iZci]Z[aVc\ZWdaih#
·>[ i]Z [ZcXZ ^h cdi eVgVaaZa l^i] i]Z b^iZg
hadi!egdXZZYidStep 4#
4.
AddhZci]Z[djg[ZcXZVY_jhibZciXVehXgZlh
h]dlc ^c Figure 41! VY_jhi i]Z [ZcXZ eVgVa"
aZa id i]Z b^iZg hadi! i]Zc gZ"i^\]iZc i]Z XVe
hXgZlhidhZXjgZi]ZhZii^c\#
8VeHXgZlh
9. KZg^[n i]Z hZii^c\ VcY! ^[ cZXZhhVgn! gZeZVi
i]^hegdXZYjgZjci^andjVgZhVi^h[^ZYl^i]i]Z
VY_jhibZci#
Figure 41.AdXVi^dcd[i]Z[ZcXZVY_jhibZciXVe
hXgZlh#
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SECTION 4: OPERATIONS
Operation Overview
I]ZejgedhZd[i]^hdkZgk^Zl^hidegdk^YZi]Zcdk"
^XZbVX]^cZdeZgVidgl^i]VWVh^XjcYZghiVcY^c\
d[]dli]ZbVX]^cZ^hjhZYYjg^c\deZgVi^dc!hd
i]ZbVX]^cZXdcigdah$XdbedcZcihY^hXjhhZYaViZg
^ci]^hbVcjVaVgZZVh^ZgidjcYZghiVcY#
9jZ id i]Z \ZcZg^X cVijgZ d[ i]^h dkZgk^Zl! ^i ^h
not^ciZcYZYidWZVc^chigjXi^dcVa\j^YZ#IdaZVgc
bdgZ VWdji heZX^[^X deZgVi^dch! gZVY i]^h Zci^gZ
bVcjVa VcY hZZ` VYY^i^dcVa igV^c^c\ [gdb ZmeZ"
g^ZcXZY bVX]^cZ deZgVidgh! VcY Yd VYY^i^dcVa
gZhZVgX]djih^YZd[i]^hbVcjVaWngZVY^c\]dl"
idWdd`h!igVYZbV\Vo^cZh!dglZWh^iZh#
To complete a typical operation, the operator
does the following:
1. :mVb^cZh i]Z ldg`e^ZXZ id bV`Z hjgZ ^i ^h
hj^iVWaZ[dgXjii^c\#
2. 6Y_jhihi]Z[ZcXZ[dgi]Zl^Yi]d[i]ZXjiVcY
i]ZcadX`h^i^ceaVXZ#
3. 6Y_jhihi]ZiVWaZi^ai!^[cZXZhhVgn!idi]ZXdg"
gZXiVc\aZd[i]ZYZh^gZYXji#
4. AddhZch i]Z \j^YZ edhi adX` `cdW! VY_jhih
i]Z jeeZg WaVYZ \j^YZ ]Z^\]i id _jhi XaZVg
i]Z ldg`e^ZXZ cd bdgZ i]Vc &¿)! i]Zc gZ"
i^\]iZchi]Z\j^YZedhiadX``cdW#
5. 8]ZX`hidbV`ZhjgZi]Zldg`e^ZXZXVchV[Z"
aneVhhVaai]ZlVni]gdj\]i]ZWaVYZl^i]dji
^ciZg[ZgZcXZ[gdbdi]ZgdW_ZXih#
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
Damage to your eyes and lungs could result
from using this machine without proper protective gear. Always wear safety glasses and
a respirator when operating this machine.
6. EjihdchV[Zin\aVhhZhVcYVgZhe^gVidg#
7. HiVgihi]ZYjhiXdaaZXidgVcYWVcYhVl#
8. =daYhi]Zldg`e^ZXZ[^gbanVcY[aVianV\V^chi
Wdi] i]Z iVWaZ VcY [ZcXZ! VcY i]Zc ejh]Zh
i]Zldg`e^ZXZ^cidi]ZWaVYZViVhiZVYnVcY
XdcigdaaZYgViZjci^ai]ZXji^hXdbeaZiZ#
I]Z deZgVidg ^h kZgn XVgZ[ja id `ZZe [^c\Zgh
VlVn[gdbi]ZWaVYZVcYjhZhVejh]hi^X`id
[ZZYcVggdlldg`e^ZXZh#
9. Hidehi]ZWVcYhVl#
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
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^c\i]Z[daadl^c\ineZhd[Xjih/
Disabling & Locking
Switch
Straight Cuts
™
™
™
™
™
™
B^iZgh
6c\aZh
8dbedjcY6c\aZh
GZhVl^c\
G^ee^c\
8gdhhXjii^c\
Irregular Cuts
™
™
™
™
H^beaZVcY8dbeaZm8jgkZh
9jea^XViZEVgih
8^gXaZh
7ZkZaZY8jgkZh
I]ZDC$D;;hl^iX]XVcWZY^hVWaZYVcYadX`ZY
Wn ^chZgi^c\ V eVYadX` i]gdj\] i]Z DC Wjiidc!
Vhh]dlc#AdX`^c\i]Zhl^iX]^ci]^hbVccZgXVc
egZkZci jcVji]dg^oZY deZgVi^dc d[ i]Z bVX]^cZ!
l]^X]^hZheZX^Vaan^bedgiVci^[i]ZbVX]^cZ^hcdi
hidgZY^ch^YZVcVXXZhh"gZhig^XiZYWj^aY^c\#
IMPORTANT: AdX`^c\ i]Z hl^iX] l^i] V eVYadX`
dcan gZhig^Xih ^ih [jcXi^dc# >i ^h cdi V hjWhi^ijiZ
[dg Y^hXdccZXi^c\ edlZg [gdb i]Z bVX]^cZ l]Zc
VY_jhi^c\dghZgk^X^c\#
EVYadX`
6 egdeZgan VY_jhiZY WVcYhVl XVc WZ hV[Zg id
deZgViZi]Vcbdhidi]ZghVlhVcYeZg[dgbhbVcn
[jcXi^dchl^i]ZVhZVcYVXXjgVXn#
H]V[i
Basic Cutting Tips
Here are some basic tips to follow when operating the bandsaw:
™
GZeaVXZ!h]VgeZc!VcYXaZVcWaVYZhd[iZc[dg
WZhieZg[dgbVcXZ#8]ZX`\j^YZ!iZch^dc!VcY
Va^\cbZci hZii^c\h eZg^dY^XVaan VcY VY_jhi
l]Zc cZXZhhVgn id `ZZe i]Z hVl gjcc^c\ ^c
ideXdcY^i^dc#
™
JhZ a^\]i VcY ZkZc egZhhjgZ l]^aZ Xjii^c\#
A^\]i[ZZY^c\egZhhjgZbV`Zh^iZVh^ZgidXji
higV^\]iVcYegZkZcihjcYjZ[g^Xi^dcdghigV^c
dci]ZWVcYhVlXdbedcZcih#
™
6kd^Yil^hi^c\i]ZWaVYZl]ZcXjii^c\VgdjcY
i^\]iXdgcZgh#6aadli]ZWaVYZidhVlVgdjcY
i]ZXdgcZgh#JhZgZa^Z[Xjihl]Zcedhh^WaZ#
™
B^hjh^c\ i]Z hVl dg jh^c\ ^cXdggZXi iZX]"
c^fjZhZ#\#il^hi^c\i]Zldg`e^ZXZ!^cXdggZXi
[ZZYgViZ!ZiX#^hjchV[ZVcYgZhjaih^ceddg
Xjih#
Figure 42.Hl^iX]Y^hVWaZYWnVeVYadX`#
Children or untrained people can be
seriously injured by this machine. This
risk increases with unsupervised operation.
To help prevent unsupervised operation,
disable and lock the switch before leaving
machine unattended! Place key in a wellhidden or secure location.
NOTICE
The padlock shaft diameter is important to
the disabling function of the switch. With
any padlock used to lock the switch, test
the switch after installation to ensure that it
is properly disabled.
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Workpiece
Inspection
HdbZ ldg`e^ZXZh VgZ cdi hV[Z id Xji dg bVn
gZfj^gZ bdY^[^XVi^dc WZ[dgZ i]Zn VgZ hV[Z id Xji#
Before cutting, inspect all workpieces for the
following:
™
™
s
Guide Post
I]Z \j^YZ edhi! h]dlc ^c Figure 43! Vaadlh i]Z
jeeZgWaVYZ\j^YZVhhZbWanidWZfj^X`anVY_jhi"
ZY [dg ]Z^\]i# L]Zc Xjii^c\! i]Z WaVYZ \j^YZh
bjhiValVnhWZedh^i^dcZYhdi]Zn_jhiXaZVgcd
bdgZi]Vc&¿)i]Zldg`e^ZXZ#
Material Type:I]^hbVX]^cZ^h^ciZcYZY[dg
Xjii^c\ cVijgVa VcY bVc"bVYZ lddY egdY"
jXih! aVb^cViZ XdkZgZY lddY egdYjXih! VcY
hdbZ eaVhi^Xh# 8jii^c\ YgnlVaa dg XZbZci^"
i^djh WVX`Zg WdVgY XgZViZh ZmigZbZan [^cZ
YjhiVcYbVngZYjXZi]Za^[Zd[i]ZWZVg^c\h#
I]^hbVX]^cZ^hCDIYZh^\cZYidXjibZiVa!
\aVhh!hidcZ!i^aZ!ZiX#0Xjii^c\i]ZhZbViZg^Vah
l^i]VWVcYhVlbVnaZVYid^c_jgn#
Foreign Objects: CV^ah! hiVeaZh! Y^gi! gdX`h
VcY di]Zg [dgZ^\c dW_ZXih VgZ d[iZc ZbWZY"
YZY^clddY#L]^aZXjii^c\!i]ZhZdW_ZXihXVc
WZXdbZ Y^hadY\ZY VcY ]^i i]Z deZgVidg VcY
W^cYdgWgZV`i]ZWaVYZ!l]^X]b^\]ii]Zc[an
VeVgi#6alVnhk^hjVaan^cheZXindjgldg`e^ZXZ
[dgi]ZhZ^iZbh#>[i]ZnXVciWZgZbdkZY!9D
CDIXjii]Zldg`e^ZXZ#
<j^YZ
Edhi
<j^YZEdhi
8dcigda
@cdW
<j^YZEdhi
AdX`@cdW
Figure 43.<j^YZedhiVcYadX``cdW#
To adjust the height of the guide post:
1. BV`ZhjgZi]Zbdidg^hD;;#
Large/Loose Knots: AddhZ `cdih XVc
WZXdbZ Y^hadY\ZY Yjg^c\ i]Z Xjii^c\ deZgV"
i^dc# AVg\Z `cdih XVc WgZV` WaVYZ iZZi] VcY
XVjhZbVX]^cZYVbV\Z#8]ddhZldg`e^ZXZh
i]Vi Yd cdi ]VkZ aVg\Z$addhZ `cdih dg eaVc
V]ZVYidVkd^YXjii^c\i]gdj\]i]Zb#
2. AddhZci]Z\j^YZedhiadX``cdW#
s
Wet or "Green" Stock:8jii^c\lddYl^i]V
bd^hijgZXdciZcidkZg'%XVjhZhjccZXZh"
hVgnlZVgdci]ZWaVYZh!^cXgZVhZhi]Zg^h`d[
`^X`WVX`!VcYn^ZaYheddggZhjaih#
4. GZ"i^\]iZc i]Z adX` `cdW id hZXjgZ i]Z
hZii^c\#
™
Excessive Warping:Ldg`e^ZXZhl^i]ZmXZh"
h^kZXjee^c\!Wdl^c\!dgil^hi^c\VgZYVc\Zg"
djh id Xji WZXVjhZ i]Zn VgZ jchiVWaZ VcY
d[iZcjcegZY^XiVWaZl]ZcWZ^c\Xji#9DCDI
jhZldg`e^ZXZhl^i]i]ZhZX]VgVXiZg^hi^Xh
™
Minor Warping:Ldg`e^ZXZhl^i]ha^\]iXje"
e^c\ XVc WZ hV[Zan hjeedgiZY ^[ i]Z XjeeZY
h^YZ ^h [VX^c\ i]Z iVWaZ dg i]Z [ZcXZ# 6
ldg`e^ZXZ hjeedgiZY dc i]Z WdlZY h^YZ
bVn bdkZ jcZmeZXiZYan gZhjai^c\ ^c hZkZgZ
^c_jgn#
"('"
3.
Jh^c\i]Z\j^YZedhiXdcigda`cdW!VY_jhii]Z
]Z^\]i d[ i]Z \j^YZ edhi hd i]Vi i]Z WaVYZ
\j^YZVhhZbWan_jhiXaZVghcdbdgZi]Vc&¿)
i]Zldg`e^ZXZ#
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Table Tilt
Blade Speed
I]ZiVWaZXVcWZi^aiZYidbV`ZVc\aZYdgWZkZaZY
Xjih# 6 h^beaZ i^ai hXVaZ ^h egdk^YZY dc i]Z igjc"
c^dc[dgVfj^X`\Vj\ZhZZFigure 44#;dgbdgZ
VXXjgViZgZhjaihjhZVegdigVXidg#
I]ZBdYZa<%***AMd[[ZghWaVYZheZZYhd[&-%%
VcY(&%%;EB#HeZZYX]Vc\ZhVgZbVYZWngZ"
edh^i^dc^c\i]ZK"WZai^cY^[[ZgZciejaaZn\gddkZh#
@ZZe ^c b^cY! Xjii^c\ gZhjaih VgZ cdi _jhi gZaViZY
idWaVYZheZZY#Di]Zg[VXidgh^cXajYZ/i]ZineZd[
ldg`e^ZXZ!i]ZWaVYZWZ^c\jhZY[dgi]ZdeZgVi^dc!
VcYi]Z[ZZYgViZ#
I^aiHXVaZ
Ed^ciZg
AdX`@cdW
&d['
Use the chart below as a general guide for
which blade speeds to use for various operations:
Type of Cutting Operation
Figure 44.IVWaZi^aiXdcigdah#
Note: When tilting the table to the left, the positive
stop bolt must be lowered. Be sure to re-adjust it
when returning the table to be perpendicular with
the blade.
To tilt the table:
Blade Speed
(FPM)
<ZcZgVaLddYldg`^c\
(&%%
HjeZg9ZchZ=VgYlddY
&-%%
;Vhi$6kZgV\Z;ZZYGViZ
(&%%
GZfj^gZhHadl;ZZYGViZ
&-%%
Gdj\]:Y\Zh6XXZeiVWaZ
(&%%
GZfj^gZhHbddi]:Y\Zh
&-%%
Fj^X`!EgdYjXi^dc8jih
(&%%
9ZiV^aZY!>cig^XViZ8jih
&-%%
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
Tools Needed
Qty
=ZmLgZcX]+bb############################################## &
2. AddhZcWdi]iVWaZadX``cdWhjcYZgcZVi]i]Z
iVWaZ#
To change the blade speed:
3. I^ai i]Z iVWaZ id i]Z YZh^gZY Vc\aZ! i]Zc gZ"
i^\]iZci]ZadX``cdWh#
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZc i]Z adlZg l]ZZa XdkZg! VcY addh"
Zc i]Z bdidg bdjci XVe hXgZlh h]dlc ^c
Figure 45#
BdidgBdjci
8VeHXgZlh
Figure 45.BdidgbdjciXVehXgZlh#
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3. E^kdii]Zbdidghdi]ZjeeZgXVehXgZlha^YZh
idi]Zg^\]id[i]Zhadi#I]^hgZaZVhZhi]ZWZai
iZch^dc#
4. Edh^i^dci]ZWZai^ci]ZejaaZn\gddkZhcZZYZY
hZZFigure 46[dgi]ZYZh^gZYheZZY#
Blade Information
Blade Dimensions
AZc\i]GVc\Z############################################# .(&¿ '
L^Yi]GVc\Z############################################# &¿ -¶( ¿)
HZaZXi^c\ i]Z g^\]i WaVYZ gZfj^gZh V `cdlaZY\Z
d[ i]Z kVg^djh WaVYZ X]VgVXiZg^hi^Xh id bViX] i]Z
WaVYZl^i]i]ZeVgi^XjaVgXjii^c\deZgVi^dc#
L]ZZaEjaaZn
Blade Length
BdidgEjaaZn
(&%%
;EB
&-%%
;EB
Figure 46.7Zaiedh^i^dch[dgY^[[ZgZciheZZYh#
5. E^kdii]Zbdidghdi]ZjeeZgXVehXgZlha^YZh
aZ[i^ci]Zhadi#
6. 6eean egZhhjgZ dc i]Z bdidg hd i]ZgZ ^h
Veegdm^bViZan &¿) K"WZai YZ[aZXi^dc hZZ
Figure 47! i]Zc gZ"i^\]iZc i]Z bdidg bdjci
XVehXgZlh#
BZVhjgZY Wn i]Z X^gXjb[ZgZcXZ! WaVYZ aZc\i]h
VgZjhjVaanjc^fjZidi]ZWgVcYd[ndjgWVcYhVl
VcY i]Z Y^hiVcXZ WZilZZc l]ZZah# 7aVYZh l^aa
kVgnha^\]ianZkZc^ci]ZhVbZaZc\i]WZXVjhZd[
]dl i]Zn VgZ lZaYZY# GZ[Zg id i]Z Accessories
hZXi^dc aViZg ^c i]^h bVcjVa [dg WaVYZ gZeaVXZ"
bZcih[gdb<g^ooan#
Blade Width
BZVhjgZY[gdbi]ZWVX`d[i]ZWaVYZidi]Zi^ed[
i]Z WaVYZ iddi] i]Z l^YZhi ed^ci! WaVYZ l^Yi] ^h
d[iZci]Z[^ghiXdch^YZgVi^dc\^kZcidWaVYZhZaZX"
i^dc#7aVYZl^Yi]Y^XiViZhi]ZaVg\ZhiVcYhbVaaZhi
XjgkZi]ViXVcWZXji!VhlZaaVh]dlVXXjgViZan^i
XVcXjiVhigV^\]ia^cZ#
6alVnhe^X`i]Zh^oZd[WaVYZi]ViWZhihj^ihndjg
Veea^XVi^dc#
&$)9Z[aZXi^dc
7VcYhVl
L]ZZa
™
Curve Cutting:JhZi]ZX]Vgi^cFigure 48 id
YZiZgb^cZi]ZXdggZXiWaVYZ[dgXjgkZXjii^c\#
9ZiZgb^cZi]ZhbVaaZhigVY^jhXjgkZi]Vil^aa
WZXjidcndjgldg`e^ZXZVcYjhZi]ZXdggZ"
hedcY^c\WaVYZl^Yi]#
Bdidg
L]ZZa
7. 8adhZ i]Z adlZg l]ZZa XdkZg WZ[dgZ gZ"Xdc"
cZXi^c\i]ZWVcYhVlidedlZg#
7aVYZL^Yi]
Figure 47.&¿)K"WZaiYZ[aZXi^dc#
8jii^c\GVY^jh
Figure 48.GZXdbbZcYZYXjii^c\gVY^jheZg
WaVYZl^Yi]#
"()"
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™
Straight Cutting:JhZi]ZaVg\Zhil^Yi]WaVYZ
i]Vi ndj dlc# AVg\Z WaVYZh ZmXZa Vi Xjii^c\
higV^\]ia^cZhVcYVgZaZhhegdcZidlVcYZg#
Tooth Style
Figure 49 ^aajhigViZh i]Z i]gZZ bV^c WaVYZ iddi]
hinaZh/
Tooth Pitch
BZVhjgZY Vh IE> iZZi] eZg ^cX]! iddi] e^iX]
YZiZgb^cZh i]Z cjbWZg d[ iZZi]# BdgZ iZZi] eZg
^cX][^cZe^iX]l^aaXjihadlZg!Wjihbddi]Zg0l]^aZ
[ZlZgiZZi]eZg^cX]XdVghZe^iX]l^aaXjigdj\]Zg!
Wji [VhiZg# 6h V \ZcZgVa gjaZ! X]ddhZ WaVYZh i]Vi
l^aa]VkZViaZVhii]gZZiZZi]^ci]ZbViZg^VaViVaa
i^bZh# JhZ [^cZ"e^iX]ZY WaVYZh dc ]VgYZg lddYh
VcYXdVghZ"e^iX]ZYWaVYZhdchd[iZglddYh#
Blade Care
GV`Zg
H`^e
=dd`
Figure 49.BV^cWaVYZiddi]hinaZh#
™
Raker/ 8dch^YZgZY id WZ i]Z hiVcYVgY
WZXVjhZ i]Z iddi] h^oZ VcY h]VeZ VgZ i]Z
hVbZVhi]Ziddi]\jaaZi#I]ZiZZi]dcgV`Zg
WaVYZh jhjVaan VgZ kZgn cjbZgdjh! ]VkZ cd
Vc\aZ! VcY egdYjXZ Xjih Wn hXgVe^c\ i]Z
bViZg^Va# 6h V gZhjai! hbddi] Xjih XVc WZ
VX]^ZkZY l^i]dji Xjii^c\ [Vhi dg \ZcZgVi^c\
bdgZ]ZVii]Vcdi]Zgiddi]ineZh#
™
Skip/H^b^aVgidVgV`ZgWaVYZi]Vi^hb^hh^c\
ZkZgn di]Zg iddi]# 7ZXVjhZ d[ i]Z YZh^\c!
h`^eiddi]ZYWaVYZh]VkZVbjX]aVg\Zg\jaaZi
i]Vc gV`Zg WaVYZh! VcY i]ZgZ[dgZ! Xji [VhiZg
VcY \ZcZgViZ aZhh ]ZVi# =dlZkZg! i]ZhZ
WaVYZh Vahd aZVkZ V gdj\]Zg Xji i]Vc gV`Zg
WaVYZh#
™
Hook/I]ZiZZi]]VkZVedh^i^kZVc\aZYdlc"
lVgYl]^X]bV`Zhi]ZbY^\^cidi]ZbViZg^Va!
VcYi]Z\jaaZihVgZjhjVaangdjcYZY[dgZVh^Zg
lVhiZ gZbdkVa# I]ZhZ WaVYZh VgZ ZmXZaaZci
[dg i]Z idj\] YZbVcYh d[ gZhVl^c\ VcY g^e"
e^c\i]^X`bViZg^Va#
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6 WVcYhVl WaVYZ ^h V i]^c e^ZXZ d[ hiZZa i]Vi ^h
hjW_ZXiZY id igZbZcYdjh higZhhZh l]Zc Xjii^c\#
NdjXVcdWiV^cadc\ZgjhZ[gdbVWVcYhVlWaVYZ
^[ ndj \^kZ ^i [V^g igZVibZci VcY ValVnh jhZ i]Z
Veegdeg^ViZ[ZZYgViZ[dgndjgdeZgVi^dc#7ZhjgZ
idhZaZXiWaVYZhl^i]i]ZegdeZgl^Yi]!hinaZ!VcY
e^iX] [dg ZVX] Veea^XVi^dc# I]Z lgdc\ X]d^XZ d[
WaVYZhl^aad[iZcegdYjXZjccZXZhhVgn]ZVil]^X]
l^aah]dgiZci]Za^[Zd[ndjgWaVYZ#
6XaZVcWaVYZl^aaeZg[dgbbjX]WZiiZgi]VcVY^gin
WaVYZ# 9^gin dg \jbbZY je WaVYZh eVhh i]gdj\]
i]Z Xjii^c\ bViZg^Va l^i] bjX] bdgZ gZh^hiVcXZ
i]Vc XaZVc WaVYZh# I]^h ZmigV gZh^hiVcXZ Vahd
XVjhZh jccZXZhhVgn ]ZVi# GZh^c$e^iX] XaZVcZgh
VgZZmXZaaZci[dgXaZVc^c\Y^ginWaVYZh#
Blade Breakage
BVcnXdcY^i^dchbVnXVjhZVWVcYhVlWaVYZid
WgZV`# 7aVYZ WgZV`V\Z ^h jcVkd^YVWaZ! ^c hdbZ
XVhZh!h^cXZ^i^hi]ZcVijgVagZhjaid[i]ZeZXja^Vg
higZhhZh i]Vi WVcYhVl WaVYZh VgZ hjW_ZXiZY id#
7aVYZWgZV`V\Z^hVahdYjZidVkd^YVWaZX^gXjb"
hiVcXZh# 6kd^YVWaZ WgZV`V\Z ^h bdhi d[iZc i]Z
gZhjaid[eddgXVgZdg_jY\ZbZcidci]ZeVgid[i]Z
deZgVidgl]Zcbdjci^c\dgVY_jhi^c\i]ZWaVYZdg
WaVYZ\j^YZh#
"(*"
The most common causes of blade breakage
are:
™
™
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™
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™
;VjainVa^\cbZci$VY_jhibZcid[i]Z\j^YZh#
;dgX^c\$il^hi^c\Vl^YZWaVYZVgdjcYVh]dgi
gVY^jh#
;ZZY^c\i]Zldg`e^ZXZidd[Vhi#
9jaaiZZi]dgYVbV\ZYiddi]hZi#
DkZg"iZch^dcZYWaVYZ#
JeeZg WaVYZ \j^YZ VhhZbWan hZi idd ]^\]
VWdkZi]Zldg`e^ZXZ#
Jh^c\VWaVYZl^i]Vajbendg^begdeZgan[^c"
^h]ZYWgVoZdglZaY#
8dci^cjdjhangjcc^c\i]ZWVcYhVll]Zccdi
^cjhZ#
AZVk^c\WaVYZiZch^dcZYl]Zccdi^cjhZ#
Jh^c\i]Zlgdc\IE>[dgi]Zldg`e^ZXZi]^X`"
cZhh# I]Z \ZcZgVa gjaZ d[ i]jbW ^h i]gZZ
iZZi]^ci]Zldg`e^ZXZViVaai^bZh#
Changing Blade
4.
GZbdkZi]Z[ZcXZVcYb^iZg\Vj\Z[gdbi]Z
iVWaZ!i]ZcgZbdkZi]ZiVWaZ^chZgiVcYiVWaZ
e^chZZFigure 50#
IVWaZ>chZgi
IVWaZE^c
Figure 50.IVWaZ^chZgiVcYiVWaZe^c#
5. DeZci]ZjeeZgVcYadlZgl]ZZaXdkZgh#
6. Ejidc]ZVknaZVi]Zg\adkZh#
7. Ha^e i]Z WaVYZ d[[ i]Z l]ZZah! gdiViZ ^i .%•!
VcYha^YZ^ii]gdj\]i]ZiVWaZhadiVcYd[[i]Z
bVX]^cZ#
Disconnect bandsaw from
power BEFORE changing
blade. Serious personal
injury could occur if
machine is started during
this procedure.
LACERATION HAZARD!
Bandsaw blades are sharp
and difficult to handle.
Wear heavy leather gloves
while handling to reduce
the risk of being cut.
Figure 51. 8]Vc\^c\i]ZWaVYZ#
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. BdkZi]ZWaVYZiZch^dcfj^X`gZaZVhZaZkZgid
i]ZaZ[iidgZaZVhZWaVYZiZch^dc#
3. 6Y_jhi i]Z jeeZg WaVYZ \j^YZ VhhZbWan Vaa
i]ZlVnje!VcYbdkZi]ZWaVYZ\j^YZhXdb"
eaZiZanVlVn[gdbi]ZWaVYZ#
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8. Edh^i^dci]ZWaVYZhdi]Vii]ZiZZi]VgZ[VX^c\
idi]Zg^\]iVcYYdlcidlVgYi]ZiVWaZ!i]Zc
ha^YZ^ii]gdj\]i]ZiVWaZhadi#
Note: If the teeth will not point downward
in any orientation, the blade is inside out.
Remove the blade and twist it right-side out.
9. GdiViZ i]Z WaVYZ .%•! i]Zc ha^e ^i dkZg i]Z
l]ZZah l]^aZ bV`^c\ hjgZ ^i ^h egdeZgan
edh^i^dcZY WZilZZc i]Z WaVYZ \jVgYh VcY
\j^YZh#
10. BdkZ i]Z WaVYZ iZch^dc fj^X` gZaZVhZ aZkZg
id i]Z g^\]i! [dg gdj\] iZch^dc^c\ i]Z WaVYZ#
Jh^c\i]ZWaVYZiZch^dcVY_jhibZci`cdWVcY
iZch^dc hXVaZ! [^cZ ijcZ i]Z iZch^dc [dg i]Z
cZlWaVYZ#
·>[ndjhjXXZhh[jaanbdkZi]Zfj^X`gZaZVhZ
aZkZgidi]Zg^\]iVcYi]ZWaVYZ^hegdeZgan
iZch^dcZY!Xdci^cjZl^i]Step 6#
·>[ ndj ]VkZ Y^[[^Xjain bdk^c\ i]Z WaVYZ
iZch^dc fj^X` gZaZVhZ aZkZg id i]Z g^\]i
dg i]Z WaVYZ ^h V Y^[[ZgZci aZc\i] [gdb i]Z
egZk^djhWaVYZ!VY_jhii]ZWaVYZiZch^dcZg!
Vh ^chigjXiZY ^c i]Z Blade Tensioner dc
Page 52!i]ZcXdci^cjZl^i]Step 6#
Ripping
G^ee^c\ bZVch Xjii^c\ l^i] i]Z \gV^c d[ i]Z
lddY hidX`# ;dg eanlddY VcY di]Zg egdXZhhZY
lddY! g^ee^c\ h^bean bZVch Xjii^c\ Ydlc i]Z
aZc\i]d[i]Zldg`e^ZXZ#7ZkZaZYg^eXjihbVnWZ
eZg[dgbZYWni^ai^c\i]ZiVWaZ#
To make a rip cut:
1. 6Y_jhi i]Z [ZcXZ id bViX] i]Z l^Yi] d[ i]Z
Xjidcndjgldg`e^ZXZ!i]ZcadX`i]Z[ZcXZ^c
eaVXZ#
2. 6Y_jhii]ZWaVYZ\j^YZVhhZbWanidi]Zegde"
Zg]Z^\]iVWdkZi]Zldg`e^ZXZ#
3. 6[iZg Vaa hV[Zin egZXVji^dch ]VkZ WZZc bZi!
ijgci]ZWVcYhVlONVcYlV^i[dg^iidXdbZ
id [jaa heZZY# Hadlan [ZZY i]Z ldg`e^ZXZ
^cid i]Z WaVYZ jci^a i]Z WaVYZ ^h XdbeaZiZan
i]gdj\] i]Z ldg`e^ZXZ# Figure 52 h]dlh Vc
ZmVbeaZd[Vg^ee^c\deZgVi^dc#
11. 6Y_jhii]ZWaVYZigVX`^c\hZZBlade Center
Trackingdc Page 19#
12. 6Y_jhi i]Z hjeedgi WZVg^c\h VcY i]Z jeeZg$
adlZg WaVYZ \j^YZh hZZ Adjusting Blade
Support Bearings dcPage 25#
13. 8adhZi]Zl]ZZaXdkZgh!VcYgZeaVXZi]ZiVWaZ
^chZgiVcYiVWaZe^c#
Figure 52.:mVbeaZd[Vg^ee^c\deZgVi^dc#
ALWAYS use a push stick when ripping
narrow pieces. Failure to follow these
warnings may result in amputation or
laceration injuries!
NEVER place fingers or hands in the line of
cut. If you slip, your hands or fingers may
go into the blade and may be cut.
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Crosscutting
8gdhhXjii^c\^hi]ZegdXZhhd[Xjii^c\VXgdhhi]Z
\gV^cd[lddY#;dgeanlddYVcYdi]ZgegdXZhhZY
lddY! XgdhhXjii^c\ h^bean bZVch Xjii^c\ VXgdhh
i]Zl^Yi]d[i]ZbViZg^Va#8gdhhXjihXVcWZ.%•dg
Vc\aZYjh^c\i]Zb^iZg\Vj\Z#8dbedjcYXgdhh"
XjihVgZi]dhZl]ZgZi]Zb^iZg^hVc\aZYVcYi]Z
iVWaZi^iaZY#
To make a crosscut:
1. BVg` i]Z ldg`e^ZXZ dc i]Z ZY\Z l]ZgZ ndj
lVciidWZ\^ci]ZXji#
2. 6Y_jhi i]Z WaVYZ \j^YZ VhhZbWan id i]Z Xdg"
gZXi]Z^\]i#
Resawing
GZhVl^c\bZVchXjii^c\i]Zi]^X`cZhhd[VWdVgY
^cidilddgbdgZi]^ccZgWdVgYhhZZFigure 54 [dg
VcZmVbeaZ#I]ZbVm^bjb]Z^\]id[VWdVgYi]Vi
XVcWZgZhVlc^ha^b^iZYWni]ZbVm^bjbXjii^c\
]Z^\]id[i]ZWVcYhVl#
DcZ d[ i]Z bdhi ^bedgiVci Xdch^YZgVi^dch [dg
gZhVl^c\ ^h WaVYZ hZaZXi^dc·V l^YZ WaVYZ Xjih
higV^\]iZgVcY^haZhhegdcZidWaVYZaZVYhZZi]Z
Blade Lead hjWhZXi^dc aViZg ^c i]^h bVcjVa [dg
bdgZ^c[dgbVi^dc#
;dgbdhiVeea^XVi^dch!jhZVWaVYZl^i]V]dd`dg
Vh`^eiddi]hinaZ#8]ddhZWaVYZhl^i][ZlZgiZZi]"
eZg"^cX][gdb(id+IE>!WZXVjhZi]Znd[[ZgaVg\"
Zg \jaaZi XVeVX^i^Zh [dg XaZVg^c\ hVlYjhi! l]^X]
gZYjXZh]ZViWj^aYjeVcYhigV^cdci]Zbdidg#
3. 6Y_jhi i]Z b^iZg \Vj\Z id i]Z XdggZXi Vc\aZ
cZZYZY[dgi]ZXji#
4. BdkZ i]Z [ZcXZ dji d[ i]Z lVn# EaVXZ i]Z
ldg`e^ZXZ ZkZcan V\V^chi i]Z b^iZg \Vj\Z!
i]Zca^cZjei]ZbVg`l^i]i]ZWaVYZ#
5. 6[iZg Vaa hV[Zin egZXVji^dch ]VkZ WZZc bZi!
ijgci]ZWVcYhVlONVcYlV^i[dg^iidXdbZ
id[jaaheZZY#Hadlan[ZZYi]Zldg`e^ZXZ^cid
i]ZWaVYZjci^ai]ZWaVYZ^hVaai]ZlVni]gdj\]
i]Zldg`e^ZXZ#Figure 53h]dlhVcZmVbeaZ
d[VXgdhhXjii^c\deZgVi^dc#
Figure 54.:mVbeaZd[VgZhVl^c\deZgVi^dc#
When resawing thin pieces, a wandering
blade (blade lead) can tear through the side
of the workpiece, exposing your hands to
the blade teeth. Always use push blocks
when resawing and keep your hands clear
of the blade.
Figure 53.:mVbeaZd[VXgdhhXjii^c\deZgVi^dc
l^i]i]Zb^iZg\Vj\Z#
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Cutting Curves
Stacked Cuts
L]Zc Xjii^c\ XjgkZh! h^bjaiVcZdjhan [ZZY VcY
ijgc i]Z hidX` XVgZ[jaan hd i]Z WaVYZ [daadlh i]Z
aVndjia^cZl^i]djiil^hi^c\#>[XjgkZhVgZh]Vgedg
i^\]i! jhZ V cVggdlZg WaVYZ l^i] bdgZ IE> iZZi]
eZg^cX]VcYbV`ZgZa^Z[XjihidVkd^Y]Vk^c\id
WVX`i]Zldg`e^ZXZVlVn[gdbi]ZWaVYZ#
DcZ d[ i]Z WZcZ[^ih d[ V WVcYhVl ^h ^ih VW^a^in id
Xjibjai^eaZXde^Zhd[VeVgi^XjaVgh]VeZWnhiVX`"
^c\ V cjbWZg d[ ldg`e^ZXZh id\Zi]Zg# =dlZkZg!
WZ[dgZbV`^c\hiVX`ZYXjih!ZchjgZi]Vii]ZiVWaZ
^h eZgeZcY^XjaVg .%• id i]Z WaVYZ·di]Zgl^hZ!
VcnZggdg^ci]^hhZii^c\l^aaWZXdbedjcYZY^ci]Z
ldg`e^ZXZh#
6alVnh bV`Z h]dgi Xjih [^ghi! i]Zc egdXZZY id
i]Zadc\ZgXjih#GZa^Z[XjihgZYjXZi]ZX]VcXZd[
i]Z WaVYZ WZ^c\ e^cX]ZY dg il^hiZY# GZa^Z[ Xjih
VgZ Xjih bVYZ i]gdj\] i]Z lVhiZ edgi^dc d[ i]Z
ldg`e^ZXZ VcY VgZ hideeZY Vi i]Z aVndji a^cZ! hd
l]Zc ndjgZ Xjii^c\ Vadc\ i]Z aVndji a^cZ! lVhiZ
lddY ^h gZaZVhZY [gdb i]Z ldg`e^ZXZ! VaaZk^Vi^c\
VcnegZhhjgZdci]ZWVX`d[i]ZWaVYZ#GZa^Z[Xjih
VahdbV`Z^iZVh^ZgidWVX`i]Zldg`e^ZXZdjidcXZ
i]ZhVlWaVYZ]VhXdbZidVhide!^[cZZYZY#
The list below displays blade widths and
the corresponding minimum radii for those
blade widths.
Width
Min. Radius
1
⁄8" .................................... 1⁄8"
3
⁄16"................................... 3⁄8"
1
⁄4'' .................................... 5⁄8''
3
⁄8'' .................................... 11⁄4''
1
⁄2'' .................................... 21⁄2''
5
⁄8'' .................................... 33⁄4''
3
⁄4'' .................................... 51⁄2''
To complete a stacked cut:
1. 6a^\ci]Zldg`e^ZXZh[gdbideidWdiidb#
2. HZXjgZ Vaa i]Z e^ZXZh id\Zi]Zg ^c V bVccZg
i]Vi l^aa cdi ^ciZg[ZgZ l^i] i]Z Xjii^c\# =di
\ajZ dc i]Z ZY\Zh ldg`h lZaa! Vh Yd WgVY
cV^ah i]gdj\] i]Z lVhiZ edgi^dc# 7Z XVgZ[ja
cdiidXji^cidi]ZWgVYhdgndjbVnWgZV`i]Z
WaVYZ
3. Dc i]Z [VXZ d[ i]Z ide e^ZXZ! aVn dji i]Z
h]VeZndj^ciZcYidXji#
4. BV`Z gZa^Z[ Xjih eZgeZcY^XjaVg id i]Z dji"
a^cZ d[ ndjg ^ciZcYZY h]VeZ ^c VgZVh l]ZgZ
X]Vc\Zh ^c WaVYZ Y^gZXi^dc XdjaY higV^c i]Z
lddY\gV^cdgXVjhZi]ZWaVYZidW^cY#
5. 8ji i]Z hiVX` d[ e^ZXZh Vh i]dj\] ndj lZgZ
Xjii^c\ V h^c\aZ e^ZXZ# ;daadl ndjg aVndji
a^cZl^i]i]ZWaVYZ`Zg[dci]ZlVhiZh^YZd[
ndjga^cZhZZFigure 55 [dgVcZmVbeaZd[V
hiVX`ZYXjihZije#
Figure 55.:mVbeaZd[VhiVX`ZYXjihZije#
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688:HHDG>:H
SECTION 5: ACCESSORIES
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
T20388—Success With Bandsaws
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NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
Grizzly Bandsaw Blades
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T25555—6" Extension Block Kit
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G1163—1HP Floor Model Dust Collector
G1163P—1HP Floor Model Dust Collector
G0710—1HP Wall-Mount Dust Collector
G0710P—1HP Wall-Mount Dust Collector
G3591—30 Micron Replacement Bag
H4340—3.0 Micron Upgrade Bag
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H7587—Re-Saw Fence Retrofit Kit
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T23376—Universal Mobile Base
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G8984—Single Roller Stand
G8985—5 Roller Stand
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Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20452—"Kirova" Anti-Reflective S. Glasses
T20451—"Kirova" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96 ® Gun Treatment 12 oz Spray
H3789—G96 ® Gun Treatment 4.5 oz Spray
T20452
T20503
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SECTION 6: MAINTENANCE
Lubricating
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
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SECTION 7: SERVICE
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Note:Please gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
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Miscellaneous
Hnbeidb
Edhh^WaZ8VjhZ
Edhh^WaZHdaji^dc
IZch^dcZg
bZX]Vc^hb
]Vheddg
gVc\Zd[bdi^dc#
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&# GZhZii]ZWaVYZiZch^dcZgPage 52#
7aVYZ
iZch^dc
hXVaZ^h
\gdhhan
^cVXXjgViZ#
&# I]Zheg^c\^ci]ZWaVYZiZch^dcbZX]Vc^hb
]Vhadhi^ihheg^c\#I]^h^hXVjhZYWncdi
gZaZVh^c\ i]Z WaVYZ iZch^dc l]Zc cdi
^c jhZ dg [gZfjZcian dkZg"iZch^dc^c\ i]Z
WVcYhVl#
&# GZeaVXZheg^c\^ci]ZWaVYZiZch^dcbZX]Vc^hb!
i]Zc iV`Z WZiiZg XVgZ d[ i]Z WVcYhVl Wn
gZaZVh^c\iZch^dcl]Zccdi^cjhZVcYcdidkZg"
iZch^dc^c\i]ZWaVYZ#
L]ZZa^hcd^hn#
&# L]ZZaWZVg^c\^hldgcdji#
'# K"WZai^hiddi^\]iadlZgl]ZZa#
&# GZeaVXZi]Zl]ZZaWZVg^c\#
'# 8]ZX`$addhZci]ZWZaiiZch^dcPage 46#
7aVYZYdZh
cdiigVX`
&# L]ZZahVgZcdiXdeaVcVgdgVa^\cZYl^i]
ZVX]di]Zg#
'# GjWWZgi^gZhdcl]ZZahVgZldgcdji#
&# 6Y_jhil]ZZahidWZXdeaVcVg$Va^\cZYl^i]ZVX]
di]ZgPage 48#
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430gZeaVXZi]ZgjWWZgi^gZhdci]Zl]ZZah#
<%***AMB[\#H^cXZ%&$&'
")*"
V-Belt Tension
Tensioning V-Belt
Tool Needed
Qty
=ZmLgZcX]+bb############################################## &
Id ZchjgZ dei^bjb edlZg igVchb^hh^dc [gdb i]Z
bdidg id i]Z WaVYZ! i]Z K"WZai bjhi WZ ^c \ddY
XdcY^i^dcVcYdeZgViZjcYZgegdeZgiZch^dc#
To properly tension the V-belt:
K"WZai iZch^dc h]djaY WZ X]ZX`ZY Vi aZVhi ZkZgn
bdci]·bdgZd[iZc^[i]ZWVcYhVl^hjhZYYV^an#>[
i]ZWZaih]dlhh^\chd[XgVX`h![gVn^c\!VcYZmXZh"
h^kZ lZVg! gZeaVXZ ^i Vh ^chigjXiZY ^c Replacing
V-Belt dcPage 47#
2. DeZc i]Z adlZg l]ZZa XdkZg! VcY addhZc
i]Z bdidg VY_jhibZci VcY ]^c\Z XVe hXgZlh
h]dlc^cFigure 65#
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
Checking V-Belt Tension
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. DeZci]ZadlZgl]ZZaXdkZg#
3. 8]ZX` K"7Zai YZ[aZXi^dc# I]Z K"WZai ^h egde"
Zgan iZch^dcZY ^[ i]ZgZ ^h Veegdm^bViZan &¿)
YZ[aZXi^dc# 9Z[aZXi^dc ^h X]ZX`ZY Wn ejh]"
^c\ i]Z K"WZai l^i] bdYZgViZ egZhhjgZ! Vh
h]dlc^cFigure 64!VcYcdi^c\]dlbjX]^i
bdkZh#
·>[ i]Z K"WZai ^h cdi egdeZgan iZch^dcZY!
eZg[dgb i]Z [daadl^c\ Tensioning V-Belt
egdXZYjgZ#
BdidgBdjci
8VeHXgZlh
Figure 65.AdXVi^dchd[i]ZbdidgVY_jhibZci
VcY]^c\ZXVehXgZlh#
3. Ejh]i]Zbdidgidi]ZaZ[iVhk^ZlZY[gdbi]Z
[gdci d[ i]Z bVX]^cZ jci^a i]ZgZ ^h Veegdm^"
bViZan&¿)YZ[aZXi^dc^ci]ZK"WZai#
EjaaZn
6eegdm^bViZan&¿)
4. GZ"i^\]iZc Wdi] XVe hXgZlh VcY XadhZ i]Z
l]ZZaXdkZg#
9Z[aZXi^dc
EjaaZn
Figure 64.8]ZX`^c\i]ZK"WZaiiZch^dc#
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Replacing V-Belt
7. GZbdkZi]Zl]ZZa[gdbi]Zh]V[i#BV`ZhjgZ
cdiidb^heaVXZi]Zh]V[i`Zn#
8. EjicZlWZaidc#
Id ZchjgZ dei^bjb edlZg igVchb^hh^dc [gdb i]Z
bdidg id i]Z WaVYZ! i]Z K"WZai bjhi WZ ^c \ddY
XdcY^i^dcVcYWZegdeZganiZch^dcZY#
9. 6a^\c i]Z l]ZZa `ZnlVn l^i] i]Z h]V[i `Zn!
VcYha^YZi]Zl]ZZaWVX`dcidi]Zh]V[i#
GZeaVXZ i]Z K"WZai ^[ ^i h]dlh h^\ch d[ XgVX`^c\!
[gVn^c\!VcYZmXZhh^kZlZVg#
Tools Needed
Qty
=ZmLgZcX]+bb############################################## &
LgZcX]dgHdX`Zi&(bb################################### &
GZeaVXZbZciK"7ZaiEVgiCd#E%***AM%+-#### &
To replace the V-belt:
10. HZXjgZi]Zl]ZZal^i]i]Zl]ZZabdjciWdai
VcY[aVilVh]Zg#
11. Edh^i^dc i]Z K"WZai dc i]Z YZh^gZY ejaaZnh!
i]Zc egdeZgan iZch^dc ^i! Vh ^chigjXiZY ^c
V-Belt TensiondcPage 46#
12. GZeaVXZ i]Z WaVYZ! i]Zc egdeZgan igVX` VcY
iZch^dc^ihZZPages 19 VcY23VcYVY_jhi
i]Z\j^YZVcYhjeedgiWZVg^c\h#
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. Ejidc]ZVknaZVi]Zg\adkZhVcYgZbdkZi]Z
WaVYZ[gdbi]ZbVX]^cZ#
3. AddhZc i]Z bdidg bdjci XVe hXgZlh h]dlc
^cFigure 66#
BdidgBdjci
8VeHXgZlh
Shimming Table
IdZchjgZVXXjgVXnl]ZcXjii^c\hiVX`ZYXjihdg
X^gXaZh! i]Z iVWaZ bjhi WZ .%• id i]Z WVX` d[ i]Z
WaVYZ!Vhh]dlc^cFigure 67#
L]ZZaBdjci
7dai
Figure 66.AdXVi^dchd[i]Zl]ZZabdjciWdai!
VcYbdidgbdjciXVehXgZlh#
4. E^kdi i]Z bdidg id i]Z g^\]i Vh k^ZlZY [gdb
i]Z [gdci d[ i]Z WVcYhVl hd i]Z jeeZg XVe
hXgZlha^YZhidi]Zg^\]i^ci]Zhadi·i]^hl^aa
gZaZVhZi]ZK"WZaiiZch^dc#
Figure 67.8]ZX`^c\i]ZiVWaZidWZ
eZgeZcY^XjaVgidi]ZWVX`d[i]ZWaVYZ#
5. Gdaai]ZK"WZaid[[i]ZejaaZnh#
>[ i]Z iVWaZ ^h cdi eZgeZcY^XjaVg id i]Z WVX` d[
i]ZWaVYZ!XdggZXii]^hXdcY^i^dcWneaVX^c\h]^bh
WZilZZci]ZiVWaZVcYigjcc^dchjcYZgcZVi]^i#
6. GZbdkZ i]Z l]ZZa bdjci ^i ]Vh aZ[i ]VcY
i]gZVYh!hd^iaddhZchWnijgc^c\XadX`l^hZ#
;daadli]ZegdXZYjgZh^cAligning TabledcPage
28idZchjgZVXXjgViZXjii^c\#
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"),"
Wheel Alignment
L]ZZa Va^\cbZci ^h ^bedgiVci [dg dei^bVa eZg[dg"
bVcXZ [gdb ndjg WVcYhVl# L]ZZah VgZ egdeZgan
Va^\cZYl]Zci]ZnVgZeVgVaaZal^i]ZVX]di]ZgVcY
^ci]ZhVbZeaVcZdg¸XdeaVcVg¹hZZi]Z^aajhigV"
i^dc^ci]Z[^\jgZidi]Zg^\]i#
dg
L]Zc l]ZZah VgZ XdeaVcVg! i]Z WVcYhVl ^h
bdgZa^`ZanidXjihigV^\]il^i]djilVcYZg^c\0VcY
k^WgVi^dc! ]ZVi! VcY WaVYZ lZVg VgZ Xdch^YZgVWan
YZXgZVhZYWZXVjhZi]ZWaVYZ^hVjidbVi^XVaanWVa"
VcXZYdci]Zl]ZZa#
7g^c\^c\ i]Z l]ZZa ^cid Va^\cbZci bVn gZfj^gZ
V XdbW^cVi^dc d[ h]^bb^c\ V l]ZZa VcY XZciZg$
aViZgVaigVX`^c\i]ZWaVYZ#
Tools Needed
Qty
HigV^\]iZY\Z)[i################################################ &
;^cZGjaZg########################################################## &
LgZcX]dgHdX`Zi&(bb################################### &
LgZcX]dgHdX`Zi&.bb################################### &
IdeVcYWdiidb
l]ZZaheVgVaaZaVcY
Va^\cZY/CdVY_jhi"
bZcicZZYZY#
L]ZZaheVgVaaZa!Wji
idedgWdiidbl]ZZa
^hcdieVgVaaZal^i]
i]Zdi]Zgl]ZZa/
BdkZi]Zidel]ZZa
^cdgdji#
Checking Wheel Alignment
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZi]ZiVWaZ#
3. L^i] i]Z WaVYZ dc VcY egdeZgan iZch^dcZY!
]daY V higV^\]iZY\Z XadhZ id i]Z XZciZg d[
Wdi]l]ZZah#BV`ZhjgZi]ZhigV^\]iZY\Z[jaan
ZmiZcYh VXgdhh i]Z g^bh d[ Wdi] l]ZZah! Vh
h]dlc^cFigure 68#
)# GZ[Zgg^c\ id Figure 69! X]ZX` l]ZZa Va^\c"
bZci#
Idel]ZZa^hcdikZgi^"
XVaanVa^\cZYl^i]i]Z
Wdiidbl]ZZa/JhZi]Z
WaVYZigVX`^c\`cdWid
i^aii]Zidel]ZZa#
Idel]ZZa^hcdiaViZg"
VaanVa^\cZYl^i]i]Z
Wdiidbl]ZZa/6Y_jhi
i]ZgZVgVY_jhibZcihZi
hXgZlhidi^aii]Zide
l]ZZaaZ[i$g^\]i#
Figure 69.L]ZZaVa^\cbZci^aajhigVi^dc#
Figure 68.8]ZX`^c\^[i]Zl]ZZahVgZXdeaVcVg#
")-"
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Shimming a Wheel
6l]ZZai]Vi^heVgVaaZal^i]i]Zdi]Zgl]ZZa!Wji
^hcdiXdeaVcVg!bjhiWZh]^bbZYWni]ZY^hiVcXZ
i]Vi ^i ^h cdi ^c i]Z hVbZ eaVcZ l^i] i]Z di]Zg
l]ZZa#
Tip: Electrical washers work well for shimming
the wheel because the can easily be stacked
to get the desired height.
To shim a wheel:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. 6Y_jhi i]Z jeeZg l]ZZa igVX`^c\ hd i]Vi ^i ^h
eVgVaaZal^i]i]ZWdiidbl]ZZa#
3. L^i] i]Z higV^\]iZY\Z idjX]^c\ Wdi] g^bh d[
i]Zl]ZZai]ViYdZhcdicZZYidWZVY_jhiZY!
bZVhjgZ i]Z Y^hiVcXZ VlVn [gdb i]Z di]Zg
l]ZZal^i]V[^cZgjaZg!Vhh]dlc^cFigure 70#
I]Z Y^hiVcXZ bZVhjgZY l^i] i]Z gjaZg ^h i]Z
Y^hiVcXZi]^hl]ZZabjhiWZh]^bbZY#
8. EZg[dgb i]Z egZk^djh Checking Wheel
Alignment egdXZYjgZ# >[ cZXZhhVgn id bV`Z
i]Zl]ZZaheVgVaaZa!gZeZVii]^hegdXZYjgZ#
9. 8adhZi]Zl]ZZaXdkZgh#
10. I]Z [^ghi i^bZ ndj \Zi i]Z l]ZZah XdeaVcVg!
eaVXZVbVg`dcZVX]l]ZZal]ZgZndj]ZaY
i]ZhigV^\]iZY\Z!i]ZcjhZi]^hedh^i^dcV\V^c
^ci]Z[jijgZ^[ndjcZZYidgZeZVii]ZegdXZ"
YjgZ#I]^hVhhjgZhgZeZViZYVXXjgVXnZkZgn
i^bZndjVY_jhii]Zl]ZZah#
Upper Wheel Lateral Adjustment
>[i]ZjeeZgl]ZZa^hi^aiZYaViZgVaanh^YZidh^YZ!
eZg[dgbi]Z[daadl^c\egdXZYjgZidbV`Z^iXdeaV"
cVgl^i]i]ZadlZgl]ZZa#
I]ZgZ VgZ ild hZi hXgZlh ^c i]Z jeeZg l]ZZa
WgVX`Zi!h]dlc^cFigure 71!i]ViVY_jhii]Zl]ZZa
i^ai[gdbh^YZidh^YZ#
GZVg6Y_jhibZci
HZiHXgZl
Figure 71.GZVgaViZgVaVY_jhibZcihZihXgZl#
Tools Needed
Qty
=ZmLgZcX](bb############################################## &
LgZcX]dgHdX`Zi&%bb################################### &
Figure 70.BZVhjg^c\i]ZY^hiVcXZidh]^bi]Z
l]ZZaidWZXdeaVcVg#
4. GZbdkZi]ZWaVYZ#
5. GZbdkZi]Zl]ZZaidWZh]^bbZY#EaVXZVh
bVcnh]^bhVhcZXZhhVgnidXdggZXii]Z\Ve
bZVhjgZY^cStep 3dcidi]Zl]ZZah]V[i#
To adjust the upper wheel laterally:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. GZbdkZ i]Z [ZcXZ VcY iVWaZ [gdb i]Z
bVX]^cZ#
6. GZ"^chiVaai]Zl]ZZaVcYhZXjgZ^i^ceaVXZ#
7. GZ"^chiVaai]ZWaVYZVcYegdeZganiZch^dc^i#
<%***AMB[\#H^cXZ%&$&'
")."
3. Jh^c\ V l]^iZ XgVndc dg di]Zg a^\]i Xdadg
bVg`Zg! bVg` i]Z jeeZg VcY adlZg l]ZZah
id ^cY^XViZ i]Z bZVhjg^c\ adXVi^dch! Vh ^aajh"
igViZY^cFigure72#
Blade Lead
7VcYhVlWaVYZhbVnlVcYZgd[[i]ZXjia^cZl]Zc
hVl^c\! Vh h]dlc ^c Figure 74# I]^h ^h XVaaZY
WaVYZaZVY#
JeeZgL]ZZa
6&
7&
6'
7'
7aVYZ aZVY ^h jhjVaan XVjhZY Wn idd [Vhi d[ V
[ZZY gViZ! V Yjaa dg VWjhZY WaVYZ! dg ^begdeZg
WaVYZiZch^dc#>[ndjgWaVYZ^hh]Vge$jcYVbV\ZY!
egdeZganiZch^dcZY!VcYndjhi^aa]VkZWaVYZaZVY!
eZg[dgbi]Z[daadl^c\egdXZYjgZh#
AdlZgL]ZZa
Figure 72.:mVbeaZd[bVg`^c\jeeZgVcYadlZg
l]ZZah[dgXdch^hiZcibZVhjgZbZcih#
Note: Marking the wheels ensures more accurate
results in case there are irregularities in the
wheels.
4. Jh^c\VhigV^\]iZY\Z!X]ZX`i]Zl]ZZahVii]Z
6VcY7adXVi^dchhZZFigure 72#
5. Jh^c\i]Z&%bblgZcX]!addhZci]Z]Zmcjih
dci]ZgZVgVY_jhibZcihZihXgZlh#
6. Jh^c\ i]Z (bb ]Zm lgZcX]! VY_jhi i]Z hZi
hXgZlhjci^ai]ZjeeZgl]ZZa^hXdeaVcVgl^i]
i]ZadlZgl]ZZa!hZZFigure73#
K^ZlZY;gdb6WdkZ
7Z[dgZaViZgVa
VY_jhibZci
6[iZgaViZgVa
VY_jhibZci
Figure 74.:mVbeaZd[WaVYZaZVY#
To correct blade lead:
1. BV`Z hjgZ i]Z WaVYZ ^h egdeZgan iZch^dcZY
VcYi]ZWaVYZ\j^YZhVgZVY_jhiZYXdggZXian#
2. JhZaZhhegZhhjgZl]Zc[ZZY^c\i]Zldg`e^ZXZ
i]gdj\]i]ZXji#
3. BV`ZhjgZi]Zb^iZghadiVcY[ZcXZVgZeVgVa"
aZaidi]ZWaVYZa^cZhZZi]ZAligning Table
VcYAligning FenceegdXZYjgZh^ci]^hbVc"
jVa[dgYZiV^aZY^c[dgbVi^dc#
4. EZg[dgbViZhiXjil^i]i]ZWVcYhVl#
HigV^\]iZY\Z
·>[i]ZgZ^hhi^aaWaVYZaZVYegZhZci!XdbeZc"
hViZ[dgi]^hXdcY^i^dcWnh`Zl^c\i]Z[ZcXZ
dg h]^[i^c\ i]Z iVWaZ! Vh ^chigjXiZY ^c i]Z
[daadl^c\egdXZYjgZh#
Figure 73.7Z[dgZVcYV[iZgaViZgVal]ZZa
Va^\cbZcik^ZlZY[gdbVWdkZ#
7.
"*%"
GZ"i^\]iZci]Z]ZmcjihaddhZcZY^cStep 6#
<%***AMB[\#H^cXZ%&$&'
To skew your fence:
Fence Scale
Calibration
(
1. 8jiVe^ZXZd[hXgVelddYVeegdm^bViZan ¿)
i]^X`m(l^YZm&,adc\#Dci]Zl^YZ[VXZd[
i]ZWdVgY!YgVlVhigV^\]ia^cZeVgVaaZaidi]Z
adc\ZY\Z#
2. Ha^YZi]ZWVcYhVl[ZcXZdjid[i]ZlVnVcY
XjiVadc\i]Za^cZ]Va[lVni]gdj\]i]ZWdVgY#
Ijgci]ZWVcYhVlOFFVcYlV^i[dgi]ZWaVYZ
idhide#9dcdibdkZi]ZWdVgY#
NdjbVncZZYidgZXVa^WgViZi]Z[ZcXZhXVaZV[iZg
X]Vc\^c\ dg VY_jhi^c\ i]Z WaVYZ! dg ^[ i]Z hXVaZ
^h cdi egdYjX^c\ VXXjgViZ Xjih# GZXVa^WgViZ i]Z
[ZcXZhXVaZWnVY_jhi^c\i]Z]V^ga^cZ^cY^XVidgdc
i]Z[ZcXZVcYiZhi^c\ndjgVY_jhibZciWnXjii^c\V
e^ZXZd[hXgVelddY#
3. 8aVbei]ZWdVgYidi]ZWVcYhVliVWaZ!i]Zc
ha^YZi]Z[ZcXZdkZgidi]ZWdVgYhd^iWVgZan
idjX]ZhdcZZcYd[i]ZWdVgY#
Tools Needed
Qty
E]^aa^ehHXgZlYg^kZg&###################################### &
4.
JhZ V )bb ]Zm lgZcX] id addhZc i]Z [djg
[ZcXZ VY_jhibZci XVe hXgZlh dc ide d[ i]Z
[ZcXZ! h`Zl i]Z [ZcXZ hd i]Vi ^i ^h eVgVaaZa
l^i]i]ZhXgVee^ZXZ!i]ZcgZ"i^\]iZci]ZXVe
hXgZlh#
5. BV`ZV[ZlXjihjh^c\i]Z[ZcXZ#
·>[ WaVYZ aZVY ^h hi^aa egZhZci! gZeZVi Steps
1–4 jci^a i]Z WaVYZ VcY [ZcXZ VgZ eVgVaaZa
l^i]ZVX]di]Zg#
·Dg!h]^[ii]ZiVWaZ!Vh^chigjXiZY^ci]Z[da"
adl^c\egdXZYjgZ#
To shift the table:
1. DcVhXgVee^ZXZd[lddY!bVg`Va^cZi]Vi^h
eZgeZcY^XjaVgidi]Z[gdciZY\Z#
2. 8ji]Va[lVni]gdj\]i]ZWdVgYdci]Za^cZWn
ejh]^c\^i^cidi]ZWaVYZ#
To calibrate the scale:
1. HZii]Z[ZcXZVcnl]ZgZVadc\i]ZhXVaZVcY
adXViZVe^ZXZd[hXgVelddYl^i]ViaZVhidcZ
higV^\]iZY\Z#
Note: Joint the edge with a jointer if needed
to make the edge straight.
2. =daYi]ZhigV^\]iZY\Zd[i]Zldg`e^ZXZ[^gban
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Blade Tensioner
3. Jh^c\ild&)bblgZcX]Zh!addhZci]ZadlZg
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Tool Needed
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5. IZhi i]Z WaVYZ iZch^dcZg hZii^c\ Wn bdk^c\
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gZaZVhZaZkZg#
Note: Over compressing the spring will wear it
out prematurely, making the blade tensioner
sloppy and inaccurate. Only compress the
spring as needed to remove play in the system.
To reset the blade tensioner:
1. 9>H8DCC:8I76C9H6L;GDBEDL:G
2. BdkZ i]Z WaVYZ iZch^dc fj^X` gZaZVhZ aZkZg
id i]Z aZ[i edh^i^dc id gZaZVhZ WaVYZ iZch^dc#
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SECTION 8: WIRING
I]ZhZeV\ZhVgZXjggZciVii]Zi^bZd[eg^ci^c\#=dlZkZg!^ci]Zhe^g^id[^begdkZbZci!lZbVnbV`ZX]Vc\"
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*,%*)+".++([dgVhh^hiVcXZ7:;DG:bV`^c\VcnX]Vc\Zhidi]Zl^g^c\dcndjgbVX]^cZ#6cjeYViZY
l^g^c\ Y^V\gVb bVn WZ VkV^aVWaZ# Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Ldg`^c\dcl^g^c\i]Vi^hXdc"
cZXiZYidVedlZghdjgXZ^hZmigZbZanYVc\Zgdjh#
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I]^h^cXajYZhi]Z^chiVaaVi^dcd[jcVeegdkZYV[iZg"
bVg`ZieVgih#
WIRE/COMPONENT DAMAGE.9VbV\ZYl^gZh
dg XdbedcZcih ^cXgZVhZ i]Z g^h` d[ hZg^djh eZg"
hdcVa^c_jgn![^gZ!dgbVX]^cZYVbV\Z#>[ndjcdi^XZ
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eZg[dgb^c\ V l^g^c\ iVh`! gZeaVXZ i]dhZ l^gZh dg
XdbedcZcih#
MOTOR WIRING. I]Z bdidg l^g^c\ h]dlc ^c
i]ZhZ Y^V\gVbh ^h XjggZci Vi i]Z i^bZ d[ eg^ci^c\
WjibVncdibViX]ndjgbVX]^cZ#>[ndj[^cYi]^h
idWZi]ZXVhZ!jhZi]Zl^g^c\Y^V\gVb^ch^YZi]Z
bdidg_jcXi^dcWdm#
WIRE CONNECTIONS. 6aa XdccZXi^dch bjhi
WZ i^\]i id egZkZci l^gZh [gdb addhZc^c\ Yjg^c\
bVX]^cZ deZgVi^dc# 9djWaZ"X]ZX` Vaa l^gZh Y^h"
XdccZXiZYdgXdccZXiZYYjg^c\Vcnl^g^c\iVh`id
ZchjgZi^\]iXdccZXi^dch#
CAPACITORS/INVERTERS. HdbZ XVeVX^idgh
VcYedlZg^ckZgiZghhidgZVcZaZXig^XVaX]Vg\Z[dg
je id &% b^cjiZh V[iZg WZ^c\ Y^hXdccZXiZY [gdb
i]Z edlZg hdjgXZ# Id gZYjXZ i]Z g^h` d[ WZ^c\
h]dX`ZY!lV^iViaZVhii]^hadc\WZ[dgZldg`^c\dc
XVeVX^idgh#
CIRCUIT REQUIREMENTS. Ndj BJHI [daadl
i]Z gZfj^gZbZcih Vi i]Z WZ\^cc^c\ d[ i]^h bVc"
jVa l]Zc XdccZXi^c\ ndjg bVX]^cZ id V edlZg
hdjgXZ#
EXPERIENCING DIFFICULTIES. >[ndjVgZZmeZ"
g^ZcX^c\Y^[[^Xjai^ZhjcYZghiVcY^c\i]Z^c[dgbVi^dc
^cXajYZY ^c i]^h hZXi^dc! XdciVXi djg IZX]c^XVa
HjeedgiVi*,%*)+".++(#
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
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Electrical Locations
Figure 77.<%***AMDC$D;;hl^iX]#
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READ ELECTRICAL SAFETY
ON PAGE 53!
<%***AMB[\#H^cXZ&$&'
110V (Prewired) Wiring Diagram
Start/Stop Switch
CD
;;D
<gdjcY
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110 VAC
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(%%B;9&'*K68
5-15 Plug
(Pre-wired)
Motor
110V
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220V (Rewired) Wiring Diagram
Start/Stop Switch
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220V
220 VAC
6-15 Plug
(As Recommended)
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<%***AMB[\#H^cXZ%&$&'
SECTION 9: PARTS
Main
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Main Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
11-1
11-2
11-3
11-4
11-5
11-6
11-7
11-8
11-9
12
13
14
14-1
14-2
14-3
15
16
17
19
21
22
23
24
25
26
28
29
30
31
33
34
35
38
39
40
41
BASE
HEX BOLT 5/8-11 X 2-1/2
FLAT WASHER 5/8
HEX NUT 5/8-11
GUIDE PIN 6 X 15MM
LOWER WHEEL SHAFT
BALL BEARING 6204-2RS
KEY 5 X 5 X 25MM
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 5/8
MOTOR 1HP 110V/220V 1PH
MOTOR FAN
FAN COVER
WIRING BOX
CAPACITOR COVER
S CAPACITOR 300M 125V
CONTACTOR PLATE
CENTRIFUGAL SWITCH 1725 RPM
BALL BEARING 6205-2RS
BALL BEARING 6204-2RS
MOTOR PULLEY
SET SCREW 1/4-20 X 1/2
PUSH BUTTON SWITCH ASSY
SWITCH COVER
SWITCH CONTROL
SWITCH BOX
TAP SCREW #10 X 1
FLAT WASHER #10
PHLP HD SCR 10-24 X 5/8
EXT TOOTH WASHER 10MM
SWITCH PLATE
WHEEL PULLEY
PHLP HD SCR 10-24 X 1/4
STRAIN RELIEF
POWER CORD 16G 3W 5-15 120"
MOTOR CORD 16G 3W
UPPER FRAME ARM
KNOB BOLT 5/16-18 X 3/4
SLIDING HOUSING
WING NUT 5/16-18
TENSION BOLT 3/8-16 X 11-5/8
PIVOT PIN
UPPER WHEEL SHAFT
COMPRESSION SPRING
INDICATOR NUT 3/8 X 16
UPPER WHEEL
WHEEL TIRE
42
43
44
45
46
47
48
49
50
51
55
56
57
58
59
60
61
62
63
64
65
66
68
69
70
71
72
73
74
75
76
79
80
81
82
83
84
85
86
88
89
90
92
93
94
95
96
HEX NUT 1/2-20
INT RETAINING RING 35MM
BALL BEARING 6202-2RS
LOWER WHEEL
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4 LH
LOWER WHEEL GUARD
KNOB 5/16-18
INT TOOTH WASHER 8MM
STUD LATCH
PHLP HD SCR 10-24 X 1/2
CATCH
LOCATING BOLT
TAP SCREW #8 X 3/8
FRONT UPPER COVER
SAW BLADE 93-1/2 X 3/8 X 6TPI HOOK
BACK UPPER COVER
FLANGE SCREW 10-24 X 3/8
UPPER HINGE
STANDOFF STUD-MF
SAW BLADE GUARD
BLADE GUARD WASHER #10
RIBBED V-BELT 200J5
LOWER WHEEL COVER HINGE
PHLP HD SCR 10-24 X 3/8
HEX BOLT 5/16-18 X 1-1/2
FLAT WASHER 5/16
LOCK WASHER 5/16
HEX NUT 5/16-18
CORD CLAMP
PHLP HD SCR 10-24 X 1/2
UPPER BLADE GUIDE CASTING
CAP SCREW 1/4-20 x 1/2
BEARING ARBOR
BALL BEARING 6000-2RS
FLAT HD SCR 1/4-20 X 5/16
GUIDE POST
LOCK WASHER 3/16
CAP SCREW 10-24 X 1-3/4
LOWER BLADE GUIDE BRACKET
GUIDE SHAFT BRACKET
UPPER BLADE GUARD
PHLP HD SCR 10-24 X 3/8
LOWER BRACKET POST
FLAT WASHER 1/4
HEX BOLT 1/4-20 X 3/4
CAP SCREW 10-32 X 1/4
"*-"
P0555LX001
PB64
PW14
PN04
P0555LX005
P0555LX006
P6204-2RS
PK23M
PW07
PB32
P0555LX011
P0555LX011-1
P0555LX011-2
P0555LX011-3
P0555LX011-4
P0555LX011-5
P0555LX011-6
P0555LX011-7
P6205-2RS
P6204-2RS
P0555LX012
PSS07
P0555LX014
P0555LX014-1
P0555LX014-2
P0555LX014-3
P0555LX015
PW03
PS22
PTLW08M
P0555LX021
P0555LX022
PS18
P0555LX024
P0555LX025
P0555LX026
P0555LX028
P0555LX029
P0555LX030
PWN03
P0555LX033
P0555LX034
P0555LX035
P0555LX038
P0555LX039
P0555LX040
P0555LX041
PN01
PR21M
P6202-2RS
P0555LX045
PW07
PB104
P0555LX048
P0555LX049
PTLW03M
P0555LX051
PS01
P0555LX056
P0555LX057
PHTEK7
P0555LX059
P0555LX060
P0555LX061
PFS03
P0555LX063
P0555LX064
P0555LX065
P0555LX066
P0555LX068
P0555LX069
PS06
PB11
PW07
PLW01
PN02
P0555LX075
PS01
P0555LX079
PCAP04
P0555LX081
P6000-2RS
PFH09
P0555LX084
PLW03
PCAP110
P0555LX088
P0555LX089
P0555LX090
PS06
P0555LX093
PW06
PB05
PCAP109
<%***AMB[\#H^cXZ%&$&'
Main Parts List (continued)
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
113
115
116
117
118
119
120
121
122
123
124
125
127
128
129
131
133
134
135
PN02
PB03
PLW01
PW07
P0555LX118
P0555LX119
P0555LX120
PSS100
P0555LX122
PCAP01
P0555LX124
PS01
PW04M
P608-2RS
P0555LX129
PN08
P0555LX133
P0555LX134
P0555LX135
HEX NUT 5/16-18
HEX BOLT 5/16-18 X 1
LOCK WASHER 5/16
FLAT WASHER 5/16
PINION SHAFT
LOCK COLLAR
GUIDE POST CONTROL KNOB
SET SCREW 5/16-24 X 1-1/2
ADJUST NUT
CAP SCREW 1/4-20 X 5/8
CORD CLAMP 3/8
PHLP HD SCR 10-24 X 1/2
FLAT WASHER 10MM
BALL BEARING 608-2RS
ECCENTRIC
HEX NUT 3/8-16
STUD-UDE
PLASTIC HANDLE 3/8-16
UPPER CLUTCH
138
139
140
141
154
155
162
167
168
169
170
186
190
191
193
194
195
212
214
PB12
PLW01
P0555LX140
PLW04
PCAP06
PSS04
P0555LX162
PLW02
PSS12
PN05
P0555LX170
P0555LX186
PCAP17
PW02M
P0555LX193
P0555LX194
PRP73M
PW02
P0555LX214
HEX BOLT 5/16-18 X 1-1/4
LOCK WASHER 5/16
CLUTCH SUPPORT BRACKET
LOCK WASHER 3/8
CAP SCREW 1/4-20 X 1
SET SCREW 1/4-20 X 5/16
BALL PLUNGER 1/4-20 X 1/2
LOCK WASHER 1/4
SET SCREW 1/4-20 X 1
HEX NUT 1/4-20
DOG PT SET SCR 5/16-18 X 1/2
SWITCH PADLOCK
CAP SCREW 1/4-20 X 3/8
FLAT WASHER 5MM
KNOB BOLT 5/16-18 X 2
SHAFT BRACKET
ROLL PIN 4 X 30
FLAT WASHER 3/8
LOWER CLUTCH
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Table, Fence, & Stand
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Table, Fence & Guides Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
27
32
36
37
52
53
54
55
58
70
73
77
78
87
94
95
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
114-1
114-2
114-3
114-4
114-5
114-6
PCAP43
PS28M
P0555LX036
P0555LX037
P0555LX052
P0555LX053
P0555LX054
PS01
PHTEK7
PS06
PLW01
P0555LX077
P0555LX078
P0555LX087
PW06
PB05
P0555LX097
P0555LX098
PRP15M
P0555LX100
P0555LX101
P0555LX102
P0555LX103
PB19
P0555LX105
PB12
P0555LX107
P0555LX108
PS18
P0555LX110
PB58
PB22
PN02
P0555LX114
P0555LX114-1
P0555LX114-2
P0555LX114-3
P0555LX114-4
P0555LX114-5
P0555LX114-6
CAP SCREW 1/4-20 X 2-1/2
PHLP HD SCR M8-1.25 X 30
LOCK CAM
LARGE FENCE RAIL
SMALL FENCE RAIL
LARGE RAIL CAP
MAGNIFIED LENS
PHLP HD SCR 10-24 X 1/2
TAP SCREW #8 X 3/8
PHLP HD SCR 10-24 X 3/8
LOCK WASHER 5/16
FENCE
SPACER
FENCE CAP
FLAT WASHER 1/4
HEX BOLT 1/4-20 X 3/4
TABLE
LARGE TABLE INSERT
ROLL PIN 3 X 8
TABLE LOCK PIN
TRUNNION
TILT SCALE
TRUNNION CLAMP SHOE
HEX BOLT 1/4-20 X 1/2
TRUNNION BASE
HEX BOLT 5/16-18 X 1-1/4
FENCE CARRIAGE, ALUMINUM
POINTER
PHLP HD SCR 10-24 X 1/4
FEMALE KNOB 3/8-16
HEX BOLT 3/8-16 X 2
HEX BOLT 5/16-18 X 1-3/4
HEX NUT 5/16-18
MITER GAUGE ASSY
MITER GAUGE BODY
MITER BAR
STOP BLOCK
STOP DOWEL
FEMALE HANDLE 1/4-20
SCALE PLATE
114-7
114-8
114-9
114-10
114-12
114-13
114-14
126
127
130
131
132
153
157
158
159
160
161
163
166
169
172
184
192
197
198
199
200
201
202
204
205
206
207
208
209
210
211
212
213
P0555LX114-7
P0555LX114-8
PW06
P0555LX114-10
PFH08
PW02M
PS01
PSS02
PW04M
P0555LX130
PN08
P0555LX132
P0555LX153
PB58
PN01M
P0555LX159
PCAP01
P0555LX161
PFH19
P0555LX166
PN05
P0555LX172
P0555LX184
PFS03
P0555LX197
P0555LX198
PW06
P0555LX200
P0555LX201
PCB01
PFN02
P0555LX205
PB02
PW06
PFN01
P0555LX209
P0555LX210
PN08
PW02
P0555LX213
STUD-SE 1/4-20 X 1-1/8
PLASTIC FLAT WASHER 1/4
FLAT WASHER 1/4
STUD-SE 1/4-20 X 3/4
FLAT HD SCR 10-24 X 1/2
FLAT WASHER 5MM
PHLP HD SCR 10-24 X 1/2
SET SCREW 5/16-18 X 3/8
FLAT WASHER 10MM
BEARING PAD
HEX NUT 3/8-16
HANDLE BOLT 5/16-18
CAM WEAR PLATE
HEX BOLT 3/8-16 X 2
HEX NUT M6-1
RUB FOOT M6-1.0
CAP SCREW 1/4-20 X 5/8
REAR RAIL END CAP
FLAT HD SCR 1/4-20 X 3/8
FENCE SCALE
HEX NUT 1/4-20
L BRACE
SMALL FENCE PAD
FLANGE SCREW 10-24 X 3/8
PLATE
SMALL TABLE INSERT
FLAT WASHER 1/4
ADJUST PLATE
STAND TOP
CARRIAGE BOLT 5/16-18 X 5/8
FLANGE NUT 5/16-18
STAND SIDE
HEX BOLT 1/4-20 X 5/8
FLAT WASHER 1/4
FLANGE NUT 1/4-20
UPPER STAND BRACE
LOWER STAND BRACE
HEX NUT 3/8-16
FLAT WASHER 3/8
STAND FOOT 3/8-16 X 2
<%***AMB[\#H^cXZ%&$&'
"+&"
Labels
'&*
'&+
''*
'')
'&,
''(
'&,
'''
'&+
''&
'&-
'&.
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REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
215
216
217
218
219
220
P0555LX215
PLABEL-23
PLABEL-19B
PPAINT-1
P0555LX219
P0555LX220
MACHINE ID LABEL CSA
BLADE DOOR LABEL
BANDSAW BLADE LABEL
TOUCH UP PAINT-GRIZZLY GREEN
MODEL NUMBER LABEL
GRIZZLY.COM LABEL
221
222
223
224
225
PPAINT-11
PLABEL-62A
PLABEL-14A
PLABEL-11A
PLABEL-12A
TOUCH UP PAINT-PUTTY
DISCONNECT POWER LABEL
ELECTRICITY LABEL
SAFETY GLASSES LABEL
READ MANUAL LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
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<%***AMB[\#H^cXZ%&$&'
WARRANTY CARD
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~Since 1983~
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