Download Carrier 38YCG Specifications
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38YCC, 38YCG, 38YCS 10 SEER SpMit-System Heat Pump HEATUNG & COOUNG %isitx__ _.carrier.com tnstammation and Start-Up NOTE: Read installation. This symhoi the entire instruction --> indicates a change SAFETY Improper or installation, use can conditions damage. installer when Consult a qualified installer, packaged codes. gloves. Have extinguisher Electrical safety you manuals, Understand instructions protective these instructions thor° included in literature codes and National local building requirements. on the unit words clotiaing, operations. This is the safety-alert this symbol the signal glasses, or cautions be alert to the potential your installing. Read informatiom see when available. tbr special or kits or accessories clotia fbr brazing to the unit. Consuh other The qualified to the individual safety or or property agency, quenciaing all warnings (?ode (NEC) Recognize When Refkr Wear Use and fbllow and attached service or assistance. the kits or accessories all safety fire injury, must use fi_ctory=authorized and work the nmintenance, shock, personal for information this product. with service, electrical death, or agency oughly fire, may cause modifying Follow alteration, explosion, or branch starting since the last issue. which distributor before CONSIDERATIONS adjustment, cause manual tnstructions and for personal DANGER, symbolz_ in instructions A97005 . or Fig, 1--Mode{ 38YCC injury. WARNING, and (AU= TION. These words are used with the safkty-alert symbol. DAN= GER identifies the most serious hazards which will result in severe personal inju V or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify injury unsafe practices or product suggestions which and property which would damage. will result result in minor NOTE in enhanced personal is used to highlight installation, reliability, or operation. Be_bre installing, modil_-ing, or servicing system, main dec= trical disconnect switch must be in the OFF position. There may be more than l disconnect switch. Lock out and tag switch(es) with a suitable warning label. Electrical shock can cause personal injury or death. AND _NTRODUCTION NOTE: tation In some cases noise A98525 RECOMMENDATIONS has been tlaced Fig. 2--Mode{s to improper of equipment 1. Locate where [)om windows, unit operation 2. Ensure sounds decks, diameters 7 are appropriate refrigerant tubes rams some as directly as possible by to avoiding between structure and unit to absorb 8 Manufacturer refrigerant robes through or other pliable reserves PC 101 the right the wall, seal opening silicon=based caulk. to discontinue, Catalog No. 533-80100 or change that refrigerant sun'ounds of robing straps Form or designs 38YCC-6SI without with water pipes, duct and walls fiom joists and studs with a in direct contact with robing. insulation is pliable and con> robe. use hanger to shape hanger robing vapor necessary, tubing that comes straps which insulation. from insulation bent to con_bt_n to shape at any time, specifications Printed in USA refrigerant pletely 10. Isolate (See Fig. 30 robing contact walt studs, floors, Ensure confbm_ passing with RTV refiigerant Do not suspend 9. When vibration. 5. When direct rigid wire or strap (See Fig, 30 and bends. slack Avoid work, floor joists, and so forth of unit. unnecessary 4. Leave patios, may distm'b customer that vapor- and liqui&tube capacity 3. Rnn 6 unit away 38YCG and 38YOS instal° notice Pg 1 are 1 in. wide and (See Fig. 3.) by using metal sleeves of insulation. and without 5-03 insurring obligations, Replaces: 38YCC-5SI NOTE: Avoid contact between tubing and structure INDOOR 1 WALL diD TUBE C 1 INSULATION THROUGH THE WALL .-_ JO_ST I I 3/8"D 1953) TIEDOWN KNOCKOUTS(2) PLACES B SUSPENSION .I A94028 A94199 Fig. 3--Connecting When outdoor unit Tubing is connected InstNtat{on to factory-approved indoor unit, tbr operation with outdoor unit contains systen>ref?igerant charge indoor unit same connected of field=supplied tion, check the on control-box Instruction. charge cover --> iMPORTANT: Always always liquid-line including filter &ier located section size is 3/%in. filter O.D. for all to Product fi'om your existing on burnout Data Digest on any indoor compres= for appropriate distributor part or branch. Step 1--Check [ NPACK Move uniL Equipment and Job Remove INSPECT EQUIPMENT File claim with shipping is damaged cartom company oi" incomplete, Locate Site prior It contains information rating to be sure unit matches 2--_nstaH If conditions tie=down or local bolts needed on a Solid, codes should Level require be used care not to damage to installation unit=rating Check Step plate to properly install Mounting the unit and fastened be attached through sur_ce. Place unit above a load=bearing and robing set tiom structure Arrange vibration to building. on level plati:orm unit and minimize Consult 30 x 30 6-1/2 23-1/2 20 3--Clearance local codes units exposed to winds above installing, wiring, refrigerant governing in Fig 4 wall and supporting of ÷2 ° (+3/8 be level to within specifications. sufficient service end of unit and 48 in. above unit piping, space and service. %r Allow airflow 30=in For proper clearance, clearance airflow, to a 6=in. clearance on 1 side of unit and 12 in. on all remaining sides must be maintained Maintain a distance of 24 in between units. so water, snow, or ice from roof or eaves locate at least cannot fall on unit applications, unit 6 in. above roof Ambients 5--Elevate Unit & 0 TM Accumulation of water equipment damage. In areas where elevate clearance drainage unit prolonged per local above and freezing climate estimated ice in base temperatures and code snowfitll pan may are encountered, requirements level cause and to provide ensure adequate AccuRater® Piston of unit rooftop 5 mph may require NOTE: must allow to pad, transmission Consult manufacturer Requirements knockouts or fi'ame 6 in wind baffles to achieve adequate defrost. Guideline for wind=baffle construction. Unit Unit to Pad When Step 6--Check mounted compressor 036=060 Step applications. Roof 14-318 Pad applications, support 18-118 Step LOCATIONS unit job specifications, above isolate to adequately C 3-11116 Fig. 4--Mounting KNOCKOUT The minin_mn outdoor-operating ambient in cooling mode is 55°F, and the maximum outdoor=operating arnbient in cooling mode is 125°F The maxinmm outdoor-operating ambient in heating mode is 66°F, if shipment On rooftop members mount B 22-1/2 x 22-1/2 Step 4--Operating on unit=service provided in unit base pan. Refer to unit=mounting pattern to detem_ine base=pan size and knockout=hole location. roof unit A 018=030 On rooftop surface. taking panel plate TIEDOWN directly LNI7 to final location, MiNiMUM MOUNTING-PAD DIMENSIONS Position BNSTALLATION (in.) UNiT SBZE of this drier lineset and/or use liquid line tilter driers number. Obtain Charge of unit opera= information a liquid=line field service Refer 15 ft tong line applications. install sot replacments. by For proper in the (hock Maximum using an existing coil. Also, robing using charging and/or applications ---> IMPORTANT: system when or fhctory=accessowrefrigerant residential size Dimensions Low=Ambient inift) per indoor And Outdoor (heck indoor-coil piston to see if it matches shown on outdoor unit=rating plate, If it does indoor-coil piston with piston shipped with piston shipped with outdoor unit is correct indoor-coil combination, the required piston not match_ replace outdoor unit. The for any approved Table 1--Refrigerant UMT SiZE Connections UQUID Diameter Connection and Recommended Tube Diameter Connection Liquid- and Vapor=Tube VAPOR Diameter Diameters (In.} VAPOR (LONG LBNE) Connection Diameter Tube Diameter Tube Diameter 0t8, 024 3/8 3/8 3/4 3/4 3/4 030, 036 3/8 3/8 3/4 3/4 3/4 3/4 7/8 042, 048 O6O 3/8 3/8 7/8 7/8 7/8 1-1/8 3/8 3/8 7/8 1-1/8 7/8 1-1/8 NOTES: 1. Tube diameters are for lengths up to 50 fl or 20 fi vertical differential 2. Do not apply capillary-tube indoor cells to these units. For tubing lengths greater than 50 fl, consult Long Line section of the Application Guideline. SWEAT CONNECTION To avoid remove with equipment indoor-coil damage piston a TXV=metering and/or Defrost Thermostat (heck defiost thermostat to ensure attached feeder tubes, going there into outdoor is a 3/%in tong. The det)ost on system it is properly There is a liquid header robe per%m_ance To avoid valve damage while brazing, service valves n-rest be wrapped in a heat-sinking material such as a wet cloth, 7--Check arid feeder of device. Step securely loss if unit is to be installed thermostat coil OD. located retainer be located 3 in. 2_ Locate 3, Install on stub tube. Note that d-iere is only 1 stub tube used with liquid header, units it is the bottom circuit valve. adapter robe shipped strainer in adapter (See Fig 8--Make Piping (onnect refiigerant Connections Service valves be brazed pressure and recover or final unit disposal Use all service including ports solenoid all refiigerant be%re to avoid personal arid open all injury flow-control system (material or death. tubing is burie& robe to service provide with unit. robe and connect tubing to fittings on outdoor-unit vapor- are closed service to service fiom f_ctory and ready valve with a wet cloth, valve brazing using either material that melts below S00°F). fbr brazing. robing set can silver-bearing Do not Consult use soft or solder local code require- nlents, devices, valves. If ANY rekigerant in liquid- valves non-silver=bearing Relieve piston and on most After wrapping repair outdoor 5) and liquid=service Step holding with a brass distributor At the end of 1 of the stub robe approximately should Remove plastic service valve. arid Refiigerant tubing and indoor This check should include coil are now ready for leak testing. all field arid facto W joints. PISTON a 6 in. vertical rise at service valve to avoid equipment damage Ret'rigerant robing lengths up to 36 in may be buried without fk_rther special consideration local distributor. For lengths above 36 in, consult your PISTON PISTON To prevent damage to unit or smaqce valves observe the RETAINER foilowing: *'(!sea brazing shield. *Wrap service material. valves Outdoor robing rect package or or fMd-supplied and condition. 20 per£_rmance the with units may be connected size length STRAINER f_ vertical losses Residential will reduce eters For these REFRIGERANT cloth Split-System Refer or use to indoor section refrigerant=grade tubing requirements diffkrential, can occur. losses. wet Following Long-Line to Table a heat=sink SWEAT/FLARE using accessory= robing of cot= beyond substantial 50 ft capacity arid the recommendations in Application ADAPTER A97512 Fig. 5--Liquid-Service VNve with Tube Sweat-Adapter Guideline 1 for field=robing diam= FINAL TUBING Connect robing to fittings on outdoor unit vapor- arid liquid= smwice valves, (See Table 1) Lse refrigerant-grade robing Refer to appropriate section below fbr type of service valves installed on unit TUBING IMPORTANT: and outdoor not rubbing attention secure CHE(K Check to be certain unit has riot shifted against each other to t'ceder robes, making and tight factow during tubing shipment. or any sheet on both indoor Ensure metal robes are Pay close sure wire ties on feeder robes are Step 9--Make Emectdcal Connections Use furnace former trans%rmer, for control NOTE: Use mum 40va accessory NOTE: Operation of unit on improper line voltage constitutes abuse and could af?:_ctunit reliability. See unit-rating plate Do not install unit in system where voltage or phase imbalance (3 phase) may fluctuate above or below pem_issible limits. NOTE: unit. Use copper wire only between disconnect switch and ROUTE GROUND AND POWER WIRES The unit ground cabinet must to minimize should occur. metal conduit The have an uninterrupted personal ground when it!jury may consist installed Determine the transtbm_er capacity or uffbroken if an electrical of electlical in accordance wire with electrical codes. Failure to follow this warning electric shock, fire, or death. or existing can result in an CONNECT GROUND AND POWER WIRES may exceed the mini- total transformer load- or split the load with an IMPORTANT: Check factow wiring and field-wire connections to ensure tem_inations are secured properly Check wire routing to ensure wires are not in contact with tubing, sheet metal, and so forth Step 10--Compressor When equipped minimum Crankcase with a crankcase of 24 hr before set thermostat outdoor longer Step to OFF Heater heater, starting uniL A crankcase nnit _hrnish power To _hmish and close heater electrical is required to heater power a to heater disconnect if refi'igerant to robing is than 50 ft 11--install Electrical sories when installing. Step 12--Start-Up To prevent fault trans- as required Re*kr to the individual Remove access panel and contloi box to gain access to unit wiring Extend wires ['rom disconnect through powm-wiring hole provided and into unit-control box 24v accessories requirement. tlansformer or accessory minimum. FrNAL WIRING (HECK only, NOTE: Install branch-circuit disconnect of adequate size pc* NEC to handle unit-starting current Locate disconnect within sight fiom and readily accessible fiom unit, per Section 440°14 of NEC 24vi40va of available power ing and increase Be sure field wiring complies with local and national fire, safety, and electlical codes, and voltage to system is within limits shown on unit-rating plate. Contact local power company for con'ection of improper voltage. See unit-rating plate _br recommended circuit° protection device. fan=coil trans%m_er, power, Accessories instructions compressor packaged damage with or personal kits or acces= injury, observe the fbllowing: *Do not overcharge system with refi'igerant. *Do not operate unit in a vacuum *Do not disable low=pressure In scroll compressor applications: *Dome may be hot. temperatures or at negative pressure. switch Connect ground wire to ground connection in control box for safBty. Connect power wiring to contactor as shown in Fig. 6. To prevent DISCONNECT PER N.E.C. AND/OR LOCALCODES clothing, personal injury and gloves when wear safety handling glasses, refi'igerant protective and observe the fbltowing: CONTACTOR *Back=seating service valves are not equipped with Schrader valves. Fully back seat (counterclockwise) valve stem before removing gage=port *Front-seating valves, FIELD POWER cap. service valves are equipped with Schrader WIRING 3 PHASE ONLY BLUE FIELD GROUND WIRING C) Federal @ GROUND LUG J regulations atmosphere. reqt_ire that you do not vent refi'igerant Recover during system repair or to final unit disposal A94025 Fig. 6--Line CONNECT CONTROL Rotlte control 24v connect tions packaged Use No along All wiring. color-coded, is located more the control-voltage wire to avoid wiring incoming d-_rough control-wiring Refer grommet also to Installation and Instruc° with them_ostat. 18 AWG thermostat moisture WIRING wires leads to control If refrigerant robes or indoor coil are exposed to atmosphere, must be evacuated to 500 microns to eliminate contamination Power Connections excessive must power than wires, be NEE leads (lass in the system. these 1. Fully steps to properly back seat (open) 2. [?nit is shipped insulated voltage Follow (35°C 100 ft front use No minimum) unit, 16 AWG wire. If as measured color-coded drop. 1 and mnst caps fi'om installed. start up the system: liquid- witia valve Replace and vapor-robe stem(s) stem caps electrical disconnects 4. Set room thermostat is below indoor to energize to desired ambient system valves. (closed) and is opened and tighten m with system. temperature. temperature. service fi'ont seated after refiigerant flow. Replace caps finger-tight wrencia an additional 1/12 ram. 3. (;lose be separated tiaey and Be sure set point TYPICAL FAN COIL HP THERMOSTAT HEAT PUMP m 24 VAC HOT 24 VAC COM D ...... HEAT STAGE i 2 COOL/HEAT STAGE 1 INDOOR FAN RVS COOLING EMERGENCY HEAT * IF AVAILABLE Fig. 7--Generic Wiring Diagram (See Thermostat Installation Instructions for wiring specific unit combinations.) --> A02325 LEGEND 24-V FACTORY WIRING 24-V FIELD WIRING FIELD SPLICE CONNECTION ODT OUTDOOR THERMOSTAT EMERGENCY SUPPLEMENTAL 5. Set room thermostat or AUTO mode, minutes. to HEAT as desired. Check or (OOL Operate system=refi'igerant and _im control to ON unit for a minimum of 15 charge. HEAT RELAY HEAT RELAY a correct relationship air temperature temperature To avoid equipment damage ensure compressor rotation cotTect*3=phase scroll compressors are rotation sensitive *A flashing LED on phase (See Fig. 8 and Table This wil! not allow monitor 13--Check and interchange 1. Securely 2 field-wiring 2. Tighten 3. Leave charge and charge may in accordance re['rigerant during charge. heating with unit rating or below and season, plate +06 15 f_ respectively. Before fasten leaving on unit-rating plate. To check Procedure charge on unit wiring in and all panels job, be sure to do the _bllowing: service User's and covers. valve-stem Manual maintenance 4. Fill out Dealer file. caps to li12=turn past finger-tighL owner. system with Explain requirements outlined Checklist and place Installation operation in manual. in customer label. COOLING=ONLY NOTE: PRO( If superheat= favorable, charge +0.6 ozift SEQUENCE EDURE or subcooling=charging must be weighed of 3/8-in conditions in accordance liquid line above are not or below 15 ft supplied to indoor R=G_ Circuit To calculate additional 15 ft charge required 10 _ X 0.6 ozift for a 25=ft line set: 6 oz of additional HEATING CHECK-CHART PRO(EDURE To system dnring Check operation Chart on outdoor unit heating charge refer This chart indicates to the On 3-phase equipped with a phase con'ectly phased whether circuit. ing indoor-blower nnits, trans_brmer circuits valve, R-O, switching with scroll compressors, monitor to detect [br compressor contactor, R-G energizes motor makes reversing models R-Y energizes compressor thermostat R-O energizes position. circuit cycle, and ontdoor is Cooling On a call t'or cooling, EXAMPLE: check With power OF OPERATION energized. with unit-rating respectively Heating pressure If pressure system=refi'igerant necessaL'v line above units Checks and periodic mode, re*_r to Cooling=Only 25 ft liquid 14--Final IMPORTANT: cooling plate Step is must be weighed ozit't of 3/%in. rotation Charge is shown charging operating to be energized. Factory charging reverse 2.) contactor *Disconnect power to unit leads on unit contactor. Step indicates system and outdoor Do not use chart to adjust When charge is between indoor do not match on chart, not be con'ect NOTE: exists entering If phasing starting outdoor-fan indoor unit=blower and the units are if the incoming operation. on high speed. R-Y, it to cooling power is is correct, motor relay, and start- NOTE:If thephasing is incorrecL thecontactor will not energizeE To correct the phasing, interchange power connections on the field side. When themlostat is satisfied, contactor and blower NOTE: If indoor the blower its contacts relay. open, Compressor unit is equipped runs an additional be any 2 of the de-energizing and motors _> E_ O1 c_ usx-,( 1A the should with a timeodelay 90 sec to increase H9C1 3 K1 J_ O0 "U stop. relay circuiL system efficiency. Heating On a call for heating, thermostat phasing circuit is correcL outdoor-fan blower motor relay, ---> Should makes R-¥ and compressor. starting temperature circuits energizes Circuit blower motor continue to (field-installed Remaining when outdoor When option), bank fall, thermostat coatactor RoG energizes R-W2 indoor< is made through RoW2 energizes relays, If outdoor thermostat is electric f_lls below is satisfied, and relays. OF2 only the first bank will be energized. of supplemental temperature If starting on high speed. second-stage room thermostat. (ircuit bringing on supplemental electric heat. used RoY and R-G. coatactor, its All heaters heat outdoor contacts will be energized thermostat open, and motors setting. de-energizing should stop. Defrost The def?ost control fieldoselectable between minutes. is a time/temperature (quick-connects def?ost cycles mode is identical motor stops and warming energized to cooling secondostage conditioned space. the cycle defi'ost at board (30, 50, or 90 minutes), Defrost ---> Initially control located and a 24v signal mode heat is defrost, be accomplished includes a factory set at 90 except that outdooro£m turned on is present the defi'ost DFT_? TI CC starts when the contactor on the T1 terminal. thermostat times OF ]pl _1 _ D _ DI 1 is Then the out (30, 50, 90 C must be closed. A02001 This can TaNe 3--Defrost to outdoor J2_ O 30 50 90 to continue as %llows: 1. Turn off power _;2 h_ timer defrost cycle begins when the cycle timer rain) and the defi'ost thermostat is closed. To initiate which edge) time period Control Speedup-Timing Sequence unit. NBNhqlUM {MINUTES} PARAMETER MAXmMUM {_',_NUTES) SPEEDUP (NONRNAL) CONTACTOR 30-minute cycle 27 33 7 sec 50-minute cycle 45 55 12 sec 90-minute cycle 81 99 21 sec 10-minute cycle 5 minutes 9 4.5 11 5.5 2 sec 1 sec Fig. g--Defrost 2. Disconnect board. 4. After 0 0 o 5. Short L1 A00010 TaNe 2--Phase-Monitor LED Indicators LED OFF STATUS No call for compressor operation FLASHING ON Fig. 8--Phase-Nonitor Reversed phase Normal Control a few minutes should drop below proximately 30°F). between motor Tape 3. Restart unit in heating outdoor coil OFF,NO 24VAC ON:OK FLASH _PHASE PROBLEM L3 outdoor-_im (See Fig..) Control mode, allowing in heating closing speed-up mode, point tem_inals you screwdriver nom_al hear reversing immediately; 10-minute defrost valve othepxise, cycle on control OF2 grounding. frost to accumulate liquid-line of defl'ost &iver. (See Fig. 9.) This reduces 1/256th of original time. (See Table 6. When fi'om lead lead to prevent temperature thermostat with a flat-bladed the 3.) change timing in approximately (ap- screw- sequence position, contlot on will to remove tem_inate 2 sec. NOTE:Length ofdefiost cycleisdependent uponlength oftime ittakes toremove screw&iver flora test pins after reversing valve has shifted. CARE For continuing ment 7. Unit will remain or until defrost temperature in defi'ost for remainder thermostat of liquid 8. Turn off power of defrost-cycle at approximately time board. unit and reconnect high per%finance periodic maintenance and to minimize must possible be per_brmed equipon this equipment Frequency (See Fig. 9.) MAINTENANCE 80°F coil line. to outdoor to OF2 on control reopens failurQ AND fanomotor lead areas, of maintenance such as coastal may vary depending applications. upon geographic Copyright 2003 CARRIER Manufacturer B°°kLL_ Tab 15al 5a reserves PC 101 Corp., the 7310 right Catalog W. Morris St to discontinue, No 533-80100 • Indianapolis, or change IN 46231 at any Printed time, in USA 38ycc6si specifications Form or designs 38YCC-6SI without notice Pg 8 and without 5-03 incurring obligations, Replaces: 38YCC-5SI