Download Windsor ADM8IB Operating instructions
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CARPET EXTRACTOR Operating Instructions (GB/USA) Manuel d’utilisation (FRE) Bedienungsanleitung (GER) MODEL: ADM8IA ADM8IB ADM8IE ADM8IS COUNTRY AUSTRALIA BRITIAN EUROPE SWITZERLAND IPX4 Read these instructions before operating the machine Lire ce manuel avant d’utiliser la machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen AN 86038270 07/14/14 PRV NO. 98655 TABLE OF CONTENTS Data Log/Table of Contents .............. 1 Maintenance ..................................... 15-17 Safety Instructions ............................ 2 Technical Specifications ................... 18 Controls ............................................ 3-5 Parts Lists ......................................... 19-34 Operations ........................................ 6-11 Spare Parts/Notes ............................ 35 Troubleshooting ................................ 12 EC Declaration of Conformity ........... 36 Blank Page ....................................... 13 Wiring Diagram ................................. 14 INSPECTION Carefully unpack and inspect your machine for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage is the responsibility of the carrier, who should be notified immediately. Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.aspx For customer assistance: 1-800-444-7654 1 ADMIRAL 86038270 04/26/11 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. ! WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet. Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service. Use only indoors. Do not use outdoors or expose to rain. Do not allow machine to be used as a toy. Close attention is necessary when used by or near children. Use only as described in this manual. Use only manufacturer’s recommended components and attachments. Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners. Do not run machine over cord. Keep cord away from heated surfaces. Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord. Do not handle the electrical plug or machine with wet hands. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is intended for cleaning carpet only. Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes. This machine is not suitable for picking up health endangering dust. Turn off all controls before unplugging. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. SAVE THESE INSTRUCTIONS ADMIRAL 86038270 05/22/07 2 CONTROLS/COMPONENT LOCATIONS 8 9 5 4 6 1. Main Handle. Used to pull and maneuver machine. 2. Handle Adjustment. Used to adjust height of handle. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operator to depress 1 of 3 trigger switches to dispense solution. Center position is off. 5. Brush Motor Switch. Turns on brush motor. 6. Vacuum Motor Switch. Turns on vacuum motor. 7. Trigger Switches. Activates electro-valve to dispense solution to floor through jets when solution switch is in the intermittent position. 8. Brush Motor Circuit Breaker. 4 amp. Breaker protecting brush motor. 9. Vacuum Motor Circuit Breaker. 7 amp. Breaker protecting vacuum motor. 10. Recovery Dump Hose. Facilitates draining dirty cleaning solution. 11. Solution Dump Hose. Facilitates draining excess cleaning solution from solution tank. 7 1 3 10 2 11 3 ADMIRAL 86038270 05/22/07 CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights. 4. Recovery Tank. Used to collect dirty cleaning solution. 5. Solution Tank. Used to hold cleaning solution. 6. Recovery Tank Dome. 7. Vacuum Shoe. 8. Brush Housing. 9. Front Lifting Handle. 10. Cleaning Solution Filter. 11. Solution Tank Fill Hose. 11 10 1 9 3 2 6 4 5 7 8 ADMIRAL 86038270 05/22/07 4 CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 6 1 2 4 6 5 3 5 ADMIRAL 86038270 05/22/07 FILLING OPERATIONS STEP 1 RECOVERY TANK Remove recovery tank SOLUTION TANK STEP 2 or Add water 8 gal. (30.3 ltr.) 140°F (60°C) FILL LINE STEP 3 FILLING THE ADMIRAL 8 – 16oz. (237ml – 473ml) NOTE: Use clean bucket of water to fill solution tank Add cleaning chemical Do not put defoamer, solvents, spotter or prespray chemicals in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank. STEP CHEMICALS Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non-Compatible Chemicals Aldehydes Aromatic Hydrocarbons SP Butyls Carbon Tetrachloride Clorox* Chlorinated Bleaches Chlorinated Hydrocarbons Lysol* Methyl Ethel Ketone (MEK) Perchorethylene (perc) Phenolics Trichlorethylene D-Limonene 4 Replace recovery tank * Product Trademark Names ADMIRAL 86038270 05/22/07 6 OPERATIONS STEP 1 STEP 2 STEP 3 1/8in (3mm) CORRECT Remove electrical cord and literature from recovery tank. Fill solution tank (see filling instructions page 6). Plug cord into grounded outlet. Note: Be sure dome is seated on recovery tank, and float shut-off is installed correctly. Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or carpet. INCORRECT STEP 4 SOLUTION BRUSH VACUUM INT ON ON Turn on brush and vacuum motor switches (“ON”=“I”). Turn on solution switch for continuous spray or set switch to intermittent to allow use of trigger switches. CONT 7 ADMIRAL 86038270 05/22/07 OPERATIONS Adjust handle to comfortable operating position. Tip machine back by main handle to move to starting point. STEP Lower machine to floor. STEP Select continuous setting to start solution spray or select intermittent setting to enable use of trigger switches to start solution spray. The intermittent setting requires the operator to hold any one of the three trigger switches in the “on” position with the fingers, and is typically used in small areas where short cleaning passes are made. The continuous setting allows the operator to set the switch in the “on” position with one touch, and is typically used in large areas where long cleaning passes are made. STEP 5 6 7 ADMIRAL 86038270 05/22/07 INT CONT 8 CLEANING PROCEDURE STEP 1 STEP 2 1ft. (30cm) OFF STEP 1in. (25mm) 3 SOLUTION INTAKE COVER VACUUM INTAKE COVER 9 STEP 4 Start at wall closest to power outlet. Pull straight back without pushing down on handle. Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before ending cleaning pass. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area a minimum of 1inch on the right (close cleaning) side of machine. During operation, observe the following: The Admiral is equipped with clear internal covers to facilitate operator viewing of dirty solution and vacuum air flow. During operation, observe the vacuum intake cover. Large amounts of water or foam entering the vacuum system can damage the vacuum motor. If you notice either condition, shut down the machine immediately. Empty recovery tank and/or add defoamer to recovery tank. ADMIRAL 86038270 05/22/07 CLEANING PROCEDURE Use right side of machine for cleaning against walls. STEP After cleaning, turn off all controls, return brush to storage position and carefully unplug machine. STEP 5 6 OFF OFF To speed drying, use a Windblower™ fan. STEP Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. STEP OFF 7 8 RECOVERY DRAIN SOLUTION DRAIN ADMIRAL 86038270 05/22/07 10 ACCESSORY TOOL USAGE STEP 1 Use only one of the following acceptable accessory tools. 86000020 – PRV NO. HT 86000000 – PRV NO. DDH 86041150 – PRV NO. DH 86031540 – PRV NO. 39504 86000610 – PRV NO. 89227 86000600 – PRV NO. 89226 Pull back collar and insert over machine mounted fitting, then release collar to lock into place. STEP 2 STEP 3 SOLUTION BRUSH INT VACUUM ON Lift door on front of vacuum shoe and insert 1 ½ inch hose cuff into hole. Turn on vacuum motor switch and set solution switch to intermittent position. Note: Be sure brush switch is in off position and brush is in storage position. OFF STEP 4 11 Squeeze handle on accessory tool to begin cleaning. ADMIRAL 86038270 05/22/07 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION 1. Is the cord plugged in. 1. Plug in cord. 2. Circuit breaker tripped in building. 2. Reset breaker 3. Faulty switch. 3. Call for service. 4. Faulty power cord or pigtail. 4. Call for service. Vacuum Motor Will Not 1.Vacuum circuit breaker tripped. 1.Reset breaker Run 2.Faulty main vacuum switch. 2.Call for service. 3.Loose wiring. 3.Call for service. 4.Faulty vac motor. 4.Call for service. Vacuum Motor Runs But 1.Debris lodged in vac shoe. 1.Remove debris from vac shoe. Suction Is Poor 2.Dome gasket defective or missing. 2.Replace as necessary. 3.Vacuum hose cracked or hose cuff loose. 3.Replace or repair as necessary. 4.Recovery tank full / float ball stuck in the up 4.Turn off vac motor. Drain and rinse No Power, Nothing Runs recovery tank. position. Poor Or No Water Flow 1.Main pump switch off. 1. Turn on. (Carpet Is Streaky) 2.Jets clogged or missing. 2.Clean using a vinegar /water solution or replace. 3.Solution filter clogged. 3.Drain solution tank and clean solution filter. Brush Does Not Spin 4.Faulty solenoid. 4.Call for service. 1.Brush switch off. 1.Turn on brush switch. 2.Brush circuit breaker tripped 2.Reset circuit breaker. 3.Brush belt broken. 3.Replace as necessary. 4.Faulty brush motor. 4.Call for service. ADMIRAL 86038270 05/22/07 12 THIS PAGE LEFT INTENTIONALLY BLANK 13 ADMIRAL 86038270 05/22/07 WIRING DIAGRAM 86268290 PRV NO. 88229 86268460 PRV NO. 88333 86268430 PRV NO. 88323 FILTER 86003650 PRV NO. 34362 86268370 PRV NO. 88276 86268430 PRV NO. 88323 86238830 PRV NO. 41355 86268900 PRV NO. 88655 86238840 PRV NO. 41356 86266720 PRV NO. 880043 86268430 - PRV NO. 88323 86268420 PRV NO. 88317 86268750 PRV NO. 88567 86238820 PRV NO. 41351 86001240 PRV NO. 14020 ADMIRAL 86038270 05/22/07 14 MAINTENANCE PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry. NOTE: Always store machine with brush in “Store” position. NOTE: Do not use pins, wire, etc. to clean nozzles as this could destroy spray pattern. Periodically inspect all hoses, electrical cables and connections on your machine. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock. DAILY / REGULAR MAINTENANCE Before making any adjustments or repairs to the machine, disconnect the power cord from electrical source. 1. Empty unused cleaning solution from the solution tank. 2. Inspect and clean filter screen in solution tank. 3. Flush pumping system with 4 or 7 liters of clean, hot water. 4. After each use, rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly. 5. Check for and remove any lint or debris around vac shoe. 6. Check spray jets for full spray pattern. 7. Remove lint and dirt build-up from brush and housing. NOTE: Brush removal. A. To remove brush, grab and pull brush out from end opposite drive belt (operator’s right). Remove other end from brush driver. B. To install brush, line up slots in brush core with pin in driver on drive belt side (operator’s left) and push brush onto driver. Then snap bearing end (opposite end) of brush into retaining clip. 8. Check cooling air screen (located on frame behind left wheel) for lint or debris. 9. Check float and shut-off screen and clean as necessary. 15 ADMIRAL 86038270 05/22/07 MAINTENANCE ! WARNING: ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Locate the vacuum motor wires and disconnect at the connector. Close the solution tank. 5. Remove the (6) screws holding the vacuum motor cover (p/n 86003080 – PRV NO. 27809) to the solution tank. 6. Remove the vacuum motor. 7. Reverse process to install vacuum motor. Vacuum Motor Carbon Brushes Replacement (Windsor) Vac Motor Carbon Brushes Replacement (Ametek) End Cap Carbon Brushes WARNING: The green ground wire must be attached for safe operation. See wiring diagram. Note: When replacing carbon vac motor brushes loosen wire terminal BEFORE removing screws on bracket. If armature commutator is not concentric, extremely pitted, or grooved the motor will need to be replaced or sent to a qualified service center to restore vac performance. Wire Terminal Wire Terminal End Cap Carbon Brushes WARNING: The green ground wire must be attached for safe operation. See wiring diagram. If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. Important: These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely. Note: Place stop in groove. Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" long. 3 [9.5mm] 8 Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long. ADMIRAL 86038270 05/22/07 16 MAINTENANCE SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 4. Remove solution hoses from fittings in pump. 5. Remove the (2) screws that fasten the pump to the frame. 6. Reverse process to install pump. Pump Replacement Parts for Shurflo 100 psi (86026400 – PRV NO. 65254) PumpHead 86251040 PRV NO. 65187 Pressure Switch 86161980 PRV NO. 42-809332 Valve Asm 86258830 PRV NO. 84161 Diaphragm 86003400 PRV NO. 29206 Pump Head Pump Replacement Parts for Flojet 100 PSI 230V (86004770 – PRV NO. 47477) Motor 86251090 86247370 - PRV NO. 53246 PRV NO. 65204 Valve Asm 86258860 PRV NO. 84166 Diaphragm 86235120 PRV NO. 29219 ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. ! WARNING: BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame. 6. Remove the (3) screws that fasten the side plate (p/n 86249420 – PRV NO. 62759) to the brush housing to remove belt. NOTE: All components associated with driving the brush will come out with the side plate. 7. Reverse process to install belt. 4. Loosen the (4) screws that hold the brush motor in place and slide motor forward to release tension in belt. 86249420 PRV NO. 62759 5. Remove the (2) screws that fasten the vacuum shoe links (p/n 86227350 – PRV NO. 05016) to the brush housing. 86227350 PRV NO. 05016 17 ADMIRAL 86038270 05/22/07 TECHNICAL SPECIFICATIONS POWER TYPE GENERAL DIMENSIONS/WEIGHT ELECTRICAL: 230-240 V, 7 A, 50 HZ Vacuum shoe: 17” (43.18 cm) cast aluminum with spring loaded down pressure ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift – 117” (297cm) WHEELS: (2) 10” dia. (25 cm) wheels by 2” WEIGHT: 92 lbs. (42 kg) BRUSH: (1) 15” (38.1 cm.) LENGTH: 35” (89 cm) SOLUTION PUMP: 100 PSI, diaphragm style, internal bypass HEIGHT: 42” (107 cm) SOLUTION CAPACITY: 8 gallons (30.3 ltr) WIDTH: 18.5” (47 cm) RECOVERY CAPACITY: 8 gallons (30.3 ltr) SOLUTION SPRAY: 2 quick change jets. BRUSH SPEED: 1000 rpm POWER CABLE: 50’ (12.7 m) (1 mm) 42” (107cm) 35” (89cm) 18.5” (47cm) ADMIRAL 86038270 05/22/07 18 FRAME ASSEMBLY 30 7 19 18 15 (SEE PG. 31) A 21 B 12 33 11 28 10 3 34 31 6 C 5 (SEE PG. 29) 22 26 9 32 2 25 27 16 29 8 13 20 19 14 4 24 ADMIRAL 86038270 07/14/14 FRAME ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 86003620 86004340 86001660 86238820 86239610 86005370 86005640 86005810 86198530 86249430 86006020 86250130 86250140 86276410 86273980 86010630 86010660 86010650 86006550 86256190 86226050 86066230 86134490 86253090 86002370 86233140 86274760 86006530 86272160 86276610 86005710 OPEN 34341 39528 41236 41351 41354 53641 57030 57245 99809 62761 64099 66282 66288 70643 70066 OPEN 87013 87025 87018 70074 73197 OPEN 89279 03107 99667 73943 20035 20041 70271 70057 66052 70697 57105 1 1 2 1 1 1 2 3 2 1 1 6 2 2 2 2 2 2 2 1 2 1 10” 1 1 1 2 2 1 1 3 DESCRIPTION FRAME, CLP FAMILY HOSE ASM, 1.5 BLK VAC X 15.5 HUBCAP, 5/8" SHAFT HARNESS, MAIN, CLP/ADM HINGE, TANK TO FRAME MOTOR ASM, BRUSH 230V NUT, 10-32 HEX NYLOCK NUT, 1/4-20 HEX NYLOCK SS FOAM TAPE, 1/8 THK X 3/4 1SDA PLATE, BRUSH MTR CLAMP PULLEY, 1.4 OD, 6GR, MICRO-V PLUG, HOLE, .375" BLK PLUG, 9/16 OD BLK NYLON SCR, 1/4-20 X 3/8PPHMS SCR, 10-32 X 3/4 PPHMS WASHER, 1/4 ID X 5/8 OD SS WASHER, 1/4 LOCK EXT STAR SS WASHER, #10 X 9/16 OD SET SCR, 10-32 X 1/4 KCP STRAIN RELIEF, 90 DEGREE WHEEL, 9.75" X 1.5" AXLE, 5/8 X 17.06L HEAT SHRINK, 3/4 ID UL/CSA SEAL, FRAME/TANK CLAMP, 7/16 DIA NYLON UL CLAMP, 2.0" WORM GEAR SCR, 1/4-20 X 1/2 HHCS PLTD SCR, 1/4-20 X 1 PPHMS SS PIN, ROLL 1/8” X 1.0”L SCR, ¼-20 X 1.25 PPHMS SS NUT, ¼-20 HEX W/ STAR WASHER ADMIRAL 86038270 07/14/14 SERIAL NO. FROM NOTES: 1000045872 1000045872 20 BRUSH ASSEMBLY 31 15 25 11 7 25 29 30 8 16 12 26 24 38 18 16 30 39 10 22 34 4 44 45 36 47 40 37 33 41 26 32 17 28 35 3 43 21 13 42 1 27 6 19 14 17 23 20 30 25 29 25 46 3 9 2 5 21 ADMIRAL 86038270 05/22/07 BRUSH ASSEMBLY REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 86000730 86227100 86000900 86001100 86001140 86001300 86001310 86003620 86004060 86004470 86004980 86093080 86005110 86005120 86005130 86005640 86005850 86249410 86249420 86005930 86250680 86006220 86006430 86006510 86006590 86006650 86006700 86275530 86010640 86010650 86007030 86230620 86251710 86003070 86003370 86278130 86272770 86272510 86008650 86342240 86006030 86003390 86001140 86227150 86228890 86028010 86004750 03110 04084 09019 11045 12514 140343 140351 34341 36192 41345 50998 51311 51312 51314 51317 57030 57271 62758 62759 62762 64098 66192 67411 70043 70088 70177 70232 70497 87016 87018 70675 12524 67467 27805 29157 70737 67094 66310 80604 64102 29208 12514 05158 09137 47383 47416 1 1 2 1 1 1 1 REF 2 1 1 1 1 2 1 4 2 1 1 2 1 1 1 2 8 7 2 2 4 6 4 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 REF AXLE, ROLLER ADAPTER, BRUSH BRG. BEARING, 1.125ODX.500IDX.375 BELT, 180J6 MICRO-V BRUSH, 15L X 3.38OD BRKT, BRUSH PULLEY BRKT, BRUSH HEIGHT FRAME, CLP FAMILY GUARD, THREAD HOUSING, BRUSH 15" LABEL, BRUSH HEIGHT LINKAGE, ASM, BRUSH HEIGHT LINKAGE ASM, ROLLER SUPPORT LINK, ROLLER, FRONT LEVER, HEIGHT ADJUSTMENT NUT, 10-32 HEX NYLOCK NUT, 3/8 DIA CAP, TYPE PUSH PLT PLATE, BRUSH HOUSING RH PLATE, BRUSH HOUSING LH PLATE, AXLE RETAINER PULLEY, 2.2 OD, 6GR, MICRO-V PIN, ROLL 1/4 X 1.25L ROLLER, 1.9 DIA X 10.5 LG SCR, 10-32 X 5/8 PFHMS SCR, 10-32 X 1/2 PPHMS SS DL SCR, 10-32 X 1/2 FHMS SS SCR, 10-32 X 3/8 FHMS SS SCR, #10-24 X 1/2 SHCS WASHER, #10 LOCK EXT STAR SS WASHER, #10 X 9/16 OD SCR, 1/4-20 X.5/8 THMS PLTD NP BRUSH 15 L X 3.38 OD G2 RING, TOLERANCE 7/8 ID X 1/2 W CLIP, BEARING DRIVER, BRUSH SHLDR BOLT, 3/8 OD X 3/8 L SS NP RING, 1/2 EXT. SNAP PIN, CLEVIS 1/4 X 1/2 PLTD COTTER, 1/4" RING SPACER, .81 X 1.06 X.125 PULLEY ASM, BRUSH DRIVER ASM, BRUSH BRUSH ASM, 15 IN ADAPTER, BRUSH BRG DIE CAST BEARING, R6 3/8 ID BRUSH BEARING ASM KIT, BRNG/ADPTR EXTRCTR ADMIRAL 86038270 02/22/11 SERIAL NO. FROM NOTES: 1000060649 1000060649 1000060649 1000060649 1000060649 22 PUMP ASSEMBLY 3 20 29 29 17 4 13 28 10 16 8 2 16 21 23 18 1 12 19 15 20 11 26 9 7 25 22 22 25 D 6 (SEE SOLUTION TANK) 26 23 24 27 ADMIRAL 86038270 05/22/07 5 PUMP ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 86002470 86002480 86003470 86003490 86004570 86241680 86005640 86026400 86250140 86274410 86273750 86003640 86008360 86010570 86010810 86010650 86010820 86005590 86005580 86003500 86006590 86279930 86267400 86282340 86282350 86281900 86253020 86197400 86227950 22072 22090 31072 31074 44067 44073 57030 65254 66288 70195 70011 34355 78419 84165 87191 87018 87192 56014 56012 31076 70088 29277 880278 39720 39721 39531 73963 31022 140387 1 2 1 1 2 2 2 1 2 2 2 1 1 1 2 4 2 1 1 2 2 2 1 1 2 3 1 1 2 DESCRIPTION SERIAL NO. FROM NOTES: COUPLING, 1/4 ANCHOR W/1" HEX CONNECTOR, 1/8FPT X 1/4 TUBE QC ELBOW, SWIVEL, 1/4MPTX1/4TUBE ELBOW, SWIVEL,3/8MPTX3/8TUBE QC JET BODY, MINI PROMAX BODY JET, MINI PROMAX 9503 NUT, 10-32 HEX NYLOCK PUMP ASM, 230V 100PSI W/CONN PLUG, 9/16 OD BLK NYLON SCR, 10-32 X 1.25 PPHMS SCR, 1/4-20 X 5/8 HHCS SS FITTING,1/4 TUBE,"Y", QC TEE, 3/8 MPT X 3/8 TUBE, QC VALVE ASM,SOLENOID CLP FAMILY WASHER, 1/4"IDX1.0OD. FLAT SS WASHER, #10 X 9/16 OD WASHER, 7/16 X 3/4 X .19RUBBER NIPPLE, 1/4 CLOSE NIPPLE, 1/4 FPT QD ELBOW, 1/4 MPT X 3/8 TUBE, QC SCR, 10-32 X 1/2 PPHMS SS DUCT, 1/2 ID SPLT FLX X 16” WIRE, 22" GRN/18 76011 X 76011 HOSE, 3/8 OD X 1/4 ID URTHN X 22” HOSE, 3/8 ID NYLON YLW X 17” HOSE, 1/4 ID NYLON YLW X 5” SCREEN, INTAKE ELBOW, 1/8NPT STREET BANDS, RUBBER ADMIRAL 86038270 05/22/07 24 PUMP ASSEMBLY PRIOR TO S/N 1000153482 14 3 20 8 13 4 10 16 9 2 16 21 23 18 1 12 19 15 20 11 17 7 25 26 28 D (SEE SOLUTION (SEE PG. 29) TANK) 26 24 27 25 ADMIRAL 86038270 05/22/07 6 5 PUMP ASSEMBLY PRIOR TO S/N 10000153482 REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 86002470 86002480 86003470 86003490 86004570 86241680 86005640 86004770 86250140 86006830 86273750 86003640 86008360 86010570 86010810 86010650 86010820 86005590 86005580 86003500 86006590 86267400 86281890 86004350 86281900 86253020 86285760 22072 22090 31072 31074 44067 44073 57030 47477 66288 70386 70011 34355 78419 84165 87191 87018 87192 56014 56012 31076 70088 OPEN 880278 39529 39530 39531 73963 39551 1 2 1 1 2 2 2 1 2 2 2 1 1 1 2 4 2 1 1 2 2 1 1 1 3 1 1 DESCRIPTION COUPLING, 1/4 ANCHOR W/1" HEX CONNECTOR, 1/8FPT X 1/4 TUBEQC ELBOW, SWIVEL, 1/4MPTX1/4TUBE ELBOW, SWIVEL,3/8MPTX3/8TUBEQC JET BODY, MINI PROMAX BODY JET, MINI PROMAX 9503 NUT, 10-32 HEX NYLOCK Kit, 230V FLOJET PUMP REPLMNT PLUG, 9/16 OD BLK NYLON SCR, 10-32 X 1.0 PPHMS SCR, 1/4-20 X 5/8 HHCS SS FITTING,1/4 TUBE,"Y", QC TEE, 3/8 MPT X 3/8 TUBE, QC VALVE ASM,SOLENOID 230V WASHER, 1/4"IDX1.0OD. FLAT SS WASHER, #10 X 9/16 OD WASHER, 7/16 X 3/4 X .19RUBBER NIPPLE, 1/4 CLOSE NIPPLE, 1/4 FPT QD ELBOW, 1/4 MPT X 3/8 TUBE, QC SCR, 10-32 X 1/2 PPHMS SS WIRE, 22" GRN/18 76011 X 76011 HOSE, 3/8 URETHANE X 29" HOSE, 3/8 NYLON X 6" HOSE, 1/4 ID NYLON X 6" SCREEN, INTAKE HOSE, 3/8 NYLON X 29” ADMIRAL 86038270 05/22/07 SERIAL NO. FROM NOTES: 100003082 1000045872 26 VACUUM SHOE ASSEMBLY 1 4 11 7 13 10 2 12 3 5 8 6 7 11 27 ADMIRAL 86038270 05/22/07 VACUUM SHOE ASSEMBLY REF PART NO. PRV NO. QTY 1 2 3 4 5 6 7 8 9 10 11 12 13 86227350 86234760 86005810 86006790 86275120 86006840 86008130 86010620 86010630 86010700 86003780 86008120 05016 27674 57245 70351 70360 70390 73958 85039 OPEN 87013 87074 35171 73955 4 1 4 2 4 4 8 1 4 8 1 2 DESCRIPTION SERIAL NO. FROM NOTES: ARM, VAC SHOE PARALLEL COVER, ACCESSORY PORT NUT, 1/4-20 HEX NYLOCK SS SCR, 10-32 X 3/8 HHTR W/STAR SCR, 1/4-20 X.75 PPHMS PHIL SCR, 1/4-20 X 1 FHCS PLTD SPACER, 3/8ODX.058WX.2814,CRS VAC SHOE, 15" WASHER, 1/4 ID X 5/8 OD SS WASHER, WAVE 3/8ID X3/4D X.125 GASKET, ACCESSORY PORT SPRING, EXT .38D X2.75L X.055W ADMIRAL 86038270 05/22/07 28 CONTROL PANEL ASSEMBLY 29 ADMIRAL 86038270 08/30/13 CONTROL PANEL ASSEMBLY SERIAL NO. FROM REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36A 36B 36C 36D 37 38 39 40 41 42 43 44 45 46 47 86001240 86230110 86002020 86002010 86233240 86261000 86003130 86003140 86076550 86004100 86004110 86004790 86246300 86246650 86005670 86081530 86264270 86007140 86087410 86256180 86008350 86245950 86005760 86005810 86272190 86227650 86006870 86006620 86006790 86274150 86006710 86005750 86010750 86198480 86238820 86002610 86002600 86031550 86260960 86272840 86256170 86007200 86006830 86005700 86010660 86010670 86002870 86232290 86007130 86245040 14020 14312 14949 14942 20084 23671 27823 27824 38283 38286 38287 48012 51039 51313 57040 62766 67073 72130 73180 73195 78418 50996 57116 57245 66068 03109 70406 70127 70351 70105 70235 57113 87100 27371 41351 23683 23682 23681 23521 67147 73169 72162 70386 57104 87025 87029 27417 500017 72128 50279 1 1 1 2 2 1 3 3 2 1 1 1 1 2 2 1 1 2 1 1 3 1 2 4 1 1 9 6 5 4 2 2 2 2 REF 1 1 1 1 1 1 1 1 3 1 2 1 1 1 1 TERMINAL BLOCK, 115V (3-4-3) BREAKER, 7A 250VAC 50VDC BREAKER, 4A CIRCUIT BOOT, 3/8 CIRCUIT BREAKER CLAMP, HANDLE LOCK CORD ASM CONTACT, ELECTRICAL, FLAT CONTACT, ELECTRICAL, BENT HANDLE, ADM8 HANDLE, CONTROL PANEL FRONT HANDLE, CONTROL PANEL REAR KNOB, 5/16-18 4 PRONG LEVER, HANDLE CLAMP LINK, HANDLE ADJ. NUT, 1/2 NPT CONDUIT PLATE, CONTROL PANEL, CLP/ADM ROD, HANDLE LOCK SWITCH, SPST 2-POSITION ROCKER SPACER, .50 ODX.058WX9.84L CRS STRAIN RELIEF, 1/2 NPT (.48ID) TRIGGER, SWITCH LABEL, CONTROL PANEL, CLP/ADM NUT, 6-32 W/STAR WASHER PLTD NUT, 1/4-20 HEX NYLOCK SS PIN, ROLL 1/8" X 5/8"L AXLE, HANDLE ADM8 SCR, #10 X 3/4 PPHST TYPE B SCR, 6-32 X 1/4 PPHMS SS SCR, 10-32 X 3/8 HHTR W/STAR SCR, 1/4-20 X 1.75 HHCS SCR, 6-32 X 1.0 PH BLK NYLON NUT, 5/16-18 HEX NYLOCK WASHER, 3/8 ID INT.LOCK THIN CLIP, POWER CORD HARNESS, MAIN CLP/ADM CORD ASM, 230V BRITIAN 50FT CORD ASM, 230V EURO 50FT CORD ASM, 230V SWISS 50FT CORD ASM, 230V AUST 50 FT RING, 2" DIA SPLIT STRAIN RELIEF, CORD HOOK SWITCH, DPDT3-POSITION ROCKER SCR, 10-32 X 1” PPHMS NUT, 10-32 W/STAR WASHER PLTD WASHER, 1/4 LOCK EXT STAR SS WASHER, 5/16 FLAT SS CORD, 99807 1/8 X 12" CARD, INSTRUCTION ADM8 SWITCH, DPDT, 2 POSITION ROCKER LABEL, GROUND SYMBOL ADMIRAL 86038270 08/30/13 NOTES: 30 SOLUTION TANK ASSEMBLY 6 13 3 16 7 12 10 20 15 7* (SEE FRAME) 30 A 11 19 14* 18 24* 8 9 17* 2 32 26 1 25 18 22* 4 B 28 (SEE FRAME) 29 31 23* 21* 5* 31 16 27 ADMIRAL 86038270 05/22/07 D (SEE PUMP) 16 27 SOLUTION TANK ASSEMBLY REF PART NO. PRV NO. QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 86233140 86233150 86003080 86003090 86235500 86003790 86003920 86281880 86240090 86004340 86240980 86005420 86275690 86032260 86259060 86010650 86007970 86010630 86006580 86233260 86003950 86003960 86003970 86197940 86275120 86010660 86006600 86095840 86005810 86260690 86233150 86197920 20041 20042 27809 27810 31081 35175 35231 39526 39527 39528 41348 53791 70525 75259 85037 87018 73864 87013 70085 20092 35236 35237 35238 40027 70360 87025 70114 89183 57245 02130 20042 40023 2 1 1 1 1 2 2 1 1 REF 1 1 6 1 1 10 1 5 3 1 1 1 1 1 2 2 4 1 2 1 1 1 CLAMP, 2.0" WORM GEAR CLAMP, 3/8 HOSE (D-SLOT) COVER, VAC MOTOR COVER, BELT ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC GASKET, TANK TO VAC COVER GASKET, VAC COVER (CLP FAMILY) HOSE,1/2 CLEAR X 12 HOSE, 1.5 BLK VAC X 3.0 HOSE ASM, 1.5 BLK VAC X 15.5 HOUSING, VAC MOTOR VAC MOTOR ASM, CLP FAMILY SCR, #10 X 1.0 PPHST TYPE B TANK, ADM SOLUTION VENT, COOLING AIR SMALL WASHER, #10 X 9/16 OD STRAINER, 3/8 IN. NPT 60 MESH WASHER, 1/4 ID X 5/8 OD SS SCR, 1/4-20 X 1/2 PPHMS SS DL CLAMP, 3.5" WORM GEAR GASKET, TANK, L-F GASKET, TANK, L-R GASKET, TANK, RH HOSEBARB, 3/8MPTX1/2 90D DL SCR, 1/4-20 X.75 PPHMS PHIL WASHER, 1/4 LOCK EXT STAR SS SCR, #10 X 3/4 PPHST TYPE B WELDMENT, HANDLE PIVOT ADM8 NUT, 1/4-20 HEX NYLOCK SS HOSE ASSY- FILL HOSE CLAMP, 3/8 HOSE (D-SLOT) HOSEBARB, 1/2MPT X 3/8 DL 33 86026670 75277 1 TANK ASM, SOLUTION ADM8 ADMIRAL 86038270 05/22/07 SERIAL NO. FROM * NOTES: ITEMS INCLUDED 32 RECOVERY TANK ASSEMBLY 16 15 5 E 18 7 11 4 12 8 10 E 1 14 9 12 13 17 2 6 11B 3 10B 1B 14B 12 33 ADMIRAL 86038270 05/22/07 RECOVERY TANK ASSEMBLY REF PART NO. PRV NO. QTY 1A 1B 2 3 4 5 6 7 8 9 10A 10B 11A 11B 12 13 14A 14B 15 16 17 18 86002400 86002350 86233140 86008400 86003110 86235280 86003630 86003910 86003930 86004200 86004510 86004450 86004500 86006240 86006600 86032270 86001370 86001190 86002870 86242230 86245930 86003330 20064 20002 20041 78499 27816 28060 34351 35230 35232 39353 41391 40019 41390 66227 70114 75260 140408 140133 27417 500009 50994 28061 1 1 1 1 2 1 1 1 2 1 1 1 1 1 6 1 1 1 1 1 1 1 DESCRIPTION CLAMP, 2.0" WORM GEAR X .312 CLAMP, 2.0” NYLON RATCHET CLAMP, 2.0" WORM GEAR TETHER, DRAIN PLUG COVER, REC. TANK DOME, CLP FAMILY FLOAT SHUT-OFF GASKET, DOME GASKET, PORT COVER HOSE, 1.5 X 12.0 DRAIN HOSE, INSERT HOSEBARB, 1.5 DOUBLE MCHD HOSE, CAP PLUG, DRAIN HOSE SCR, #10 X 3/4 PPHST TYPE B TANK, ADM RECOVERY BRKT, HOSE HOOK BRKT, RECOVERY HOSE MTG CORD, 99807 1/8 X 12" LABEL, WARNING LABEL, ADMIRAL MAIN DOME ASM, CLP FAM ADMIRAL 86038270 05/22/07 SERIAL NO. FROM 1000084015 NOTES: 1000084015 1000084015 1000084015 34 SUGGESTED SPARE PARTS 35 PART NO. PRV NO. 86001140 86001100 86000900 86004570 86241680 86004770 86010570 86003780 86230110 86002020 86007140 86007200 86005420 86007970 86230760 86135330 86003330 86003630 86006240 12514 11045 09019 44067 44073 47477 84165 35171 14312 14949 72130 72162 53791 73864 140216 140688 28061 34351 66227 DESCRIPTION BRUSH, 15L X 3.38OD BELT, 180J6 MICRO-V BEARING, 1.125ODX.500IDX.375 JET BODY, MINI PROMAX BODY JET, MINI PROMAX 9503 KIT, 230V FLOJET PUMP REPLACEMENT VALVE ASM GASKET, ACCESSORY PORT BREAKER, 7A BREAKER, 4A SWITCH, SPST 2-POSITION ROCKER SWITCH, DPDT3-POSITION ROCKER VAC MOTOR ASM, 230V STRAINER, 3/8 IN. NPT 60 MESH BRUSH SET, 230V VAC AMETEK BRUSH SET, 230V VAC MTR WINDSOR DOME ASM, CLP FAMILY FLOAT SHUT-OFF PLUG, DRAIN HOSE ADMIRAL 86038270 10/12/07 SERIAL NO. FROM * NOTES: ADMIRAL 86038270 05/22/07 36