Download Installation Instructions

Installation
Instructions
KGANP3001ALL
Gas Conversion Kit Natural-to-Propane for
All Condensing Furnaces, 2-Stage 80%
Variable Speed, 2-Stage Non-Condensing
and Fixed Capacity 80% Furnaces
NOTE:
Read the entire instlq./ction manual before starting the installation
This symbol --> indicates a change since the tast issue,
SAFETY
Installing
install,
and servicing
repair,
Untrained
heating
or service
personnel
all other operations
the unit, and other
heating
can perform
can be hazardous
glasses
CONSIDERATIONS
dne to gas and electrical
components
Only trained
and qualified
personnel
shontd
equipment.
basic
maintenance
Jimctions
When working on heating equipmenk
sa_ty precautions
that may apply.
Follow all safety codes.
Z223. I°2002. In Canada,
and 2-M00.
Wear safety
equipment
such as cleaning
observe
and replacing
precautions
air filters. Trained
in the literature,
service
on tags, and on labels
personnel
attached
In the United States, follow all safety codes including the National Fuel Gas (?ode (NFGC) NFPA
refer to the National Standard of Canada, Natural Gas and Propane Installation (?odes (NSCNGPIC),
and work gloves.
Have
a fire extinguisher
Recognize
sa_?ty in_brrnation.
This is the safety-alert
alert to the potential
for personal inju W
symbol
available
during
z_ " When
Start°up,
Adjustment
you see this symbol
Understand
the signal words DANGER,
WARNING,
(AUTION,
and NOTE
the safety-alert
symbol
DANGER
identities the most serious hazards, which
steps,
and service
on the Nmace
pertbm_
No. 54°2002
CANiCGA-B
with
ANSI
149. I
calls.
and in instructions
The words DANGER,
WARNING,
will result in severe personal injury
must
to or shipped
or manuals,
be
and CAL TION are used with
or death. WARNING
signifies
hazards, which could result in personal ir!iury or death. CAUTION
is used to identify unsafe practices, which may result in minor personal injury,
or product and property damage. NOTE is used to highlight
suggestions,
which will result in enhanced
installation,
reliability,
or operation.
Z_
WARNmNG:
FIRE, EXPLOS{ON,
ELECTRICAL
SHOCK,
This conversion
kit shall be installed by a qualified service agency
codes and requirements
explosion, or production
of the authority
having jurisdiction.
If the information
in these instructions
is not followed
exactly, a fire,
of carbon monoxide
may result causing property damage,
personal injury, or loss of life. The qualified service
agency is responsible
for the proper installation
operation
of the converted
appliance
is checked
Z_
Cette
AVERTISSEMENT:
trousse
AND CARBON
MONOXIDE
POISONmNG HAZARD
in accordance
with the manufacturer's
instructions
and all applicable
de conversion
LE FEU,
of this furnace with this kit The
as specified
in the manufacturer's
L'EXPLOSION,
ne doit 6tre installee
CHOC
ELECTRIQUE
que par le representant
installation
instructions
,ET MONOXYDE
d'un organisme
is not proper and complete
supplied with the kit.
DE CARBONEi
qualifie
until
the
EMPOISONNER
et conformement
aux instructions
du fabricant eta tousles
codes et exigences
pertinents de I'autorite competente.
Les instructions
du present guide doivent 6tre suivies
afin de reduire au minimum au risque d'incendie
ou d'explosion
de dommange
materiels,
de blessure ou de mort. L'organisme
qualifie
responsable
de I'appereil
de !'installation
adequate
de cette trousse. L'insta!lation
n'est pas adequate
ni complete
converti n'a pas et6 verfi6 se!on les instructions
du fabricant fornies avec la trousse.
tant que le bon fonctionnement
BNTRODUCTION
--> This instruction
covers
the installation
the following
I:urnaces
*
Section
1= (Page
58CVA,
Variable
58CVX, 312AAV, 312JAV, 315AAV, 315JAV 33.3°inch high, Indnced°( ombustion,
Hot-Surti_ce Ignition,
Speed Non=Condensing
4°Way Mulfipoise
Furnaces
with 42,000 through 154,000 Bmh gas input rates.
AG-GANP-31
58STA,
for your l'umace
ALL to convert
gas nsage.
3) Models
section
kit Part No. KGANP3001
to propane
Form:
See appropriate
of gas conversion
58STX,
Cancels:
58DLA,
AG-GANP-30
58DLX,
fi'om natural
gas usage
type
310AAV,
310JAV,
Printed in U.S.A.
311AAV,
311JAV,
5-04
PGSMAA,
PGSJAA,
Single
Catalog No.
58CTA,
58CTX,
Stage, 2-Stage
63GA-NP11
and
Tablel--Kit Contents
DESCRIPTION
Main Burner
Orifice
(Drill Size 1.30ram)
PART NO.
LH32DB210
Main Burner
Orifice
(Drill Size 1.25mru)
LH32DB209
7
Main Burner
Orifice (Drill Size No. 54)
LH32DB203
7
Main Burner
Orifice (Drill Size No. 55)
LH32DB201
7
Main Burner
Orifice (Drill Size No. 56)
LH32DB206
7
327593-401
7
323184-301
1
HK02LB008
1
(A52JZI03
1
CA 15P-_001
1
(A21JZ001
1
Screw, Spoiler
Diverter Plate
Low Gas Pressure
Switch (Propane)
(LGPS)
Nipple
90 ° Street Elbm_ (1/8 in.)
Male x Female x Female Tee (1/8 in.)
Q[ ANTITY
7
Spike
Connector
(1/4 in. Male, Both Ends)
66175D55
1
Spike
Connector
(3/16 in. Male, Both Ends)
HY89S(047
1
Conversion
Orange
Wire Assembly
(I8 in.)
W182X23-
-04- -018
2
Orange
Wire Assembly
(12 ill.)
W182X66-
-04- -012
1
Yellow Wire Assembly
(6 in.)
W182Y6(>
-11- -006
1
Yellow Wire Assembly
(14 ill.)
W182Y66-
-11- -014
1
Yellow Wire Assembly
Wire Tie
(16 ill.)
W182Y66-
-23- -016
1
Rating
Plate Label--Condensing
Furnaces
HY76TB125
1
327697-201
1
Conversion
Rating Plate Label--Nun-(ondensing
Furnaces
327697-204
1
Conversion
Rating Plate Label--Nun-Condensing
Furnaces
327697-206
1
Conversion
Rating Plate Labd--Nun-(ondensing
Furnaces
327697-204
1
327697-205
1
327697-202
1
327697-203
1
AG-GANP-31
1
Conversion
Gas Control
Responsibility
Conversion
Label
Label (adjusted)
Gas Control Conversion Label (converted)
Installation Instructions
Regulator Spring Kit ('_'_hite--Propane-EF39ZW023)
White-Rodgers
36(, 36E, 36F and 36G Valve
Nr
Drill Bit
92-0659
2
328456-401
1
Section 2= (Page 12) Models 58WAV,
58PAV, 58ZAV,
58RAV, 395CAV,
383KAV,
376(AV,
373LAV,
393AAV,
58YAV, PGSUAA,
PGSDAA, 58DXT. 58TMA. 58TUA. 58UHV. 58UXT, 58UXV. 330AAV, ._ 0JAV. 33 IAAV, 3._1JAV, 333BAV,
and 3_3JA'v 40=Inch high,
Induced-Combustion,
Hot=Surface
Ignition, Single Stage, 2-Stage and Variable-Speed,
Non-Condensing
Furnaces
This kit is designed fur use
in _hmaces
Section
_itl", 40,000
3- (Page
through
19) Models
154,000
58MCA,
Btuh
58MSA,
355MAV, and 352MAV, 4-Way Multipoise,
through 140,000 Bmh gas input rates.
--> This kit is designed fur use in the fi_rnaces
electric control switch or a manual contlol
gas input rates.
58MXA,
Hot Surface
listed abo\e.
knob.
340MAV,
Ignition,
-->
Z_
WARNING:
FIRE,
installer
or agency
EXPLOSION,
ELECTRICAL
are shipped
%r use in the [:umaces
in kit than will be needed
listed above.
to complete
58MVP,
58MTA,
xxith 40,000
_as valve with either
an
POISONING
kits or accessories
when
HAZARD
poisoning,
or branch
servicing
explosion,
fire,
for information
this product.
HAZARD
injury, death or property damage.
electrical power and proceeding
with conversion.
DESCRIPTION
This kit is designed
PG9MAA,
_br use in furnaces
or use can cause carbon
monoxide
injury or death. Consult your distributor
must use only factory-authorized
Failure to follow this warning could result in serious
Gas supply MUST be shut off before disconnecting
arid
36E, ._6F or _6G series
AND CARBON
MONOXIDE
or property damage.
installation,
adjustment,
alteration,
service,
maintenance,
shock, or other conditions,
which could result in personal
The qualified
490AAV,
This kit is designed
fur _i/rnaces listed in Sections 2 and 3, as specified on unit rating plate, when
(White=Rodgers
36E55) Replacement
gas xalxe is a_ailable
through RCD.
Z_
WARNmNG:
FIRE, EXPLOSION,
ELECTRICAL
SHOCK
Failure to follow instructions
could result in serious injury, death
or assistance.
350MAV,
Furnaces
The gas valve will be a White-Rodgers
iMPORTANT:
This kit can replace conversion
kit KGANP25012SP
gas xalve is replaced with Two-Stage
Gas Valxe PN EF33(WI98
Improper
electrical
345MAV,
( ondensing
See Table
conxersion.
1%r
When
AND
USAGE
kit contents.
installation
2
To accommodate
is complete,
discard
many different
extra
parts
furnace
models,
more parts
INSTALLATION
SECTION
1-INDUCED-COMB[
STION,
HOT-S[
RFACE
33.3-IN(H
HIGH,
NON-(ONDENSING
SINGLE
SINGLE-STAGE,
TWO-STAGE
AND
VARIABLE-SPEED,
STAGE MODELS
2-STAGE
MODELS
VARIABLE
SPEED MODELS
58STA
310AAV
PGSMAA
5SCTA
312AAV
58(VA
315AAV
58DLA
311AAV
PG8JAA
58CTX
312JAV
58(VX
315JAV
58STX
310JAV
58DLX
311JAV
PROCEDURE
NOTE:
-5
IGNITION,
F! RNACES
z:_
I--INSTALL
MAiN
See Fig. 2 for component
CAUTION:
Failure
UNIT
to follow
this
BURNER
location
DAMAGE
caution
ORIFICES
in UPFLOW
AND
orientation.
gUNNER
Reorient
SPOILER
component
arrangement
(See
when fl/mace
is installed
in other positions,
HAZARD
may
result
in excessive
burner
noise
and
misdirection
impingement
of the burners and the heat exchangers,
causing failures.
DO NOT re-drill burner orifices, Improper
drilling may result in burrs, out-oforound
be changed.
SCREWS
of burner
holes,
flames,
etc, Obtain
new
This
may
orifices
result
if orifice
in flame
size
must
Fig. 1.)
\
BURNER
ORIFICE
ORIFICE
\
BURNER
_--
A96249
1. Trim
off fllrnace
2. Remove
3
Turn
onter
furnace
4. If furnace
5. Remove
z_
gas valve
Z_
errors
switch
inter_)res
supplies.
to OFF
in a manner
the remaining
gas supply
position.
vent connector
pipe fi'om gas valve
UNIT
OPERATION
may cause
7
ATTENTION:
improper
Swing
out manifbld
9. Refer
DANGER
orifices
to conversion
be reduced
by 4 percent
In (anada,
d-_einput
10. Install
wrench.
remove
vent connector
damage
fiom vent elbow
to the remaining
portions
inside
of the
rating
rating
Kit Rating
main
burner
There
orifices.
are enough
et de panne,
the manifbld
then pull manifPld
plate
327697-204
1000 J.'t above
must be derated
Plate
all wires
prior
to disconnection
when
servicing
controls.
D'OPERATION
de danger
plate is %r installations
for each
Label
Lots des operations
to the burner
out of right
d'entretien
des commandes,
etiqueter
tous
box.
side of burner
box
(See Fig. 20
/1"ore manifbld.
kit rating
Gas input rate on fl/mace
operation.
on the left side that secure
fi'om burners
and discard
The Conversion
removal,
wire or stIaps to prevent
HAZARD
and dangerous
D'EQUmPEMENT
the 2 screws
g. Remove
with burner
metal
(if installed)
Toute erreur de cg_blage peut 6tre une source
les ills avant de les deconnecter
6. Remove
with temporary
fl'om gas valve
CAUTION:
Wiring
that the vent connector
Orifice
door.
is oriented
wires
l--Burner
gas and electrical
the furnace
Support
vent connector.
Disconnect
Fig,
accounts
at altimdes
main burner
orifice
size. (See Fig. 10.)
up to 2000 ft. In the U.S.A,
the input rating
for altitudes
above
2000 ft n-rest
sea level.
by 10 percent
%r high altitude
Do not use Teflon
orifices
to determine
for altitudes
of 2000
ft to 4500
fi above
sea level.
derate.
tape. Fingerodghten
in each kit for largest
furnace.
3
orifices
at least
Discard
extra
1 £_all turn to prevent
orifices.
cross=threading,
then tighten
with
INDUCER MOTOR
ASSEMB_
MAiN LIMIT SWITCH
(BEHIND GAS VALVE
PRESSURE
SWITCH
DRAFT
SAFEGUARD
SWITCH
FLUE
COLLECTOR
BOX
--
GAS MANIFOLD
GAS VALVE
GAS BURNER
MANUAL RESET
LIMIT SWITCHES
FLAME
SENSOR
BLOWER DOOR
SAFETY SWITCH
HOT SURFACE
iGNITER
BLOWER
MOTOR
AND
RATING PLATE
NOT SHOWN
(LOCATED ON
BLOWER DOOR)
A03059
Fig.
11. To install burner
screw%
a Disconnect
Hot Surface
b. Disconnect
Flame
c. Slide
oneopiece
d. Remove
e. Remove
£ Locate
g. Drill
NOTE:
Igniter
Sensor
burner
Igniter
the flame
from
sensor
a spoiler
screw
58CTX,
58CVX,
CAUTION:
UNiT
Failure to follow
Furnace models
prior
from
of burner
hole as straight
58STX,
to operating
a Remove
310JAV,
with spoiler
311JAV,
312JAV,
emissions=regulated
on propane
%llow
underneath
a pair of needle
nose
screws.
as possible.
315JAV
and PGSJAA
are supplied
with NOx emissionsoreduction
areas.
HAZARD
furnace
removal,
the screw
assembly.
robe.
with &ill bit provided
&illed
box.
flora the burner
assembly.
venttlri
Gas in NOx
DAMAGE
on sides
and bracket
the burner
58DLX,
HSI.
Sensor.
out of slots
in each
Location
steps:
this caution may result in premature
unit failure.
58CTX, 58CVX,
58DLX, 58STX, 310JAV,
311JAV,
12. For NOx device
b. Use
wires
(HSI)
on each burner
necessm 7 for use with Natural
removed
(HSI)
assembly
2--Component
the %llowing
wire fi'om Flame
a 5/64" hole in each dimple
Models
devices
%llow
the Hot Sur[_ce
the dimple
h. Install
Z_
spoiler
the %llowing
additional
the heat exchanger
pliers
312JAV,
315JAV
and
PG8JAA
MUST
have low NOx
devices
gas.
to remove
steps:
inlet that secures
the NOx
device
the NOX
Squeeze
device
in the heat exchanger
the sides of the device
if necessary
(See Fig
to remove
5.)
from
the heat
exchanger
_
Drill out with
5/64" drill bit.
A03110
Fig,
3--Location
of Dimple
4
for
Spoiler
Screw
SPOILER SCREW
BURNER
A03234
Fig.
c. Re=install
NOTE:
d
13
screw
Repeat
burner
a. Attach
flame
assembly
sensor
to burner
in slot on sides of burner
burner
HSI wires
manifbld
manifbld
17. Secure
18. Reconnect
are Nlly
wires
to attach
NOTE:
Use propane=gas
ground
inserted
into burners
per the wiring
Single
Stage
7he ibllowing
Gas
Ihrnaces
supplied
on burner
ADJUSTING
1 Be sure main
regulator
3
Remove
adjustment
4
Install
5
Turn
NOTE:
propane
regulator
DO NOT
must have the regulator
in burner
wire is reattached
seal cap
screw
adjustment
box.
to burner
box.
with the unit.
DO NOT
SINGLE
STAGE
in loss of flame
use Teflon
AND
signal
resulting
in a no heat condition.
tape.
2-STAGE
spring
replaced
GAS VALVE
in the gas valve:
310AAV
311AAV
310JAV
311JAV
supplies
PG8MAA
PG8JAA
are off
(See Fig. 6A or 6B)
and natural
gas regulator
reinstall
seated
Valve
gas and electrical
Remove
ground
box.
on burners.
box wilt result
gas leaks.
58STA
58DLA
58STX
58DLX
2
in right side of burner
are Nlly
that green
diagram
pipe dope to prevent
AND
in place.
(See Fig. 290
into openings
and burners
box, verifying
wire to gas manifold
resistant
alignment.
into opening
and insert orifices
2--CONVERTING
Convert
to Burner
back
Sensor.
assembly
to gas valve
Failure
box and slide burner
right end of manifbld
to left side of burner
NOTE:
PROCEDURE
Igniter
wire to Flame
into burner
manifbld
assembly.
to HSI. Verify
sensor
by inserting
16. Verif}- that orifices
screw
assembly.
HSI and bracket
Flame
mounting
by:
to burner
one-piece
e. Re=attach
Screw
exchanger
c. Insert
d. Re-attach
of Spoiler
inlet
the NOx bracket
b. Install
15. Swing
NOTE:
heat exchanger
to re=install
steps %" thrn "c" for each heat
Re-install
14. Reinstall
A,
in hole underneath
It is very IMPORTANT
4--Location
spring
screw
regulator
gas regulator
(white)
in 6 turns
spring
(sih'er)
in gas valve.
for Fig. 6A and 85
rams
seal cap at this time
5
for Fig
6B.
A02195
Fig.5--NOxDeviceLocation
REGULATOR
_SEALCAP
REGULATOR
ADJUSTMENT
SCREW
(PROPANE
WHITE,
NAqURAL
SILVER
6
/0
TURNS
TURNS}
REGULATOR SPRING
(PROPANE
WHETE, 85 TURNS
NATURAL - SILVER, 85 TURNS)
GAS PRESSURE
INLET
ADJUSTMENT
PRESSURE TAP
MANIFOLD
PRESSURE TAP
A01073
Fig. 6A--Sing[eoStage
Gas
Valve
A04112
--> Fig,
B.
PreoAdjust
2oStage
---> NOTE:
The %llowing
MUST be pre-adjusted
M_ST
Gas
6B--Sing[eoStage
Gas Valve
Valve
[_urnaces with Fig. 6D type valves, DO NOT need to have the regulator
spring replaced
_br propane applications
The following
furnaces with Fig 6(} type valves must have both
in the gas valve,
springs replaced
but the valve
and the valve
be pre-adjusted:
!
!
Z_
CAUTION:
Failure
to follow
UNBT DAMAGE
this caution
HAZARD
may result
The gas valve must be pre-adjusted
heat exchanger
failure,
--> FOR
in excess
before
underfire
operating
and flashback.
on propane
gas. If left this way sooting
and corrosion
will occur
leading
to early
FIG. 6C
1. Be sure gas and electrical
supplies
2. Remove
adjustment
caps that conceal
3. Tm'n low-heat
stage adjusting
to furnace
screws
screw clockwise
are off
for high-
and tow-heat
(in) 9.5 turns.
stage gas-valve
This will increase
regulators
the mani_bld
(See Fig. 6C)
pressure
closer
to the propane
low-heat
set
point.
4. Turn Mgh-heat
stage adjusting screw clockwise
(in) 13.5 turns. This will increase the mani[bld
set point. Replace caps that conceal gas-valve regulator
adjusm_ent screws. Go to Procedure
3.
FOR
pressure
closer
to the propane
high-heat
FIG. 6D
1. Be sure gas and electrical
supplies
2. Remove
adjustment
caps that conceal
3. Turn low-heat
to the propane
to _:urnace are of_:
screws
stage adL}usting screw (3/32-in.
low-heat
set point.
for high-
and tow-heat
hex allen wrench)
stage gas-valve
clockwise
6
(in) 1 Nil
regulators.
turn.
(See Fig. d(L)
This will increase
the manifold
pressure
closer
f_]_
ON/OFF
_
PLASTIC
ADJUST
SCREW
SWITCH
HIGH STAGE GAS
PRESSURE
REGULATOR
(PROPANE-WHITE,
NATURAL-SILVER
INLET
PRESSURE
135
TURNS
12 TURNS)
GAS PRESSURE
TAP
REGULATORADJUSTMENT
(PROPANE-WHITE
NATURA_SILVER,95
95 TURNS
TURNS)
MANIFOLD
PRESSURE
TAP
A04048
--> Fig, 8C--TwooStage
Gas
ON/OFF
SWITCH
Valve
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
HIGH-HEAT
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
_pE tNLET
SSURE
VARIABLE-SPEED,
NON-CONDENSING
FURNACES ONLY)
MANIFOLD
PRESSURE
t
/
TAP
/
BURNER ENCLOSURE
REFERENCE PRESSURE TAP(2-STAGE
AND VARIABLE-SPEED, CONDENSING
FURNACES ONLY)
A01069
Fig. 8D--TwooStage
4
Turn high-heat
stage adfllsting
closer to the propane high-heat
PROCEDURE
3--INSTALL
LOW
GAS
PRESSURE
The inlet gas pipe must be disconnected
NOTE:
Use propane-gas-resistant
1. Be sure main
4. Apply
supplies
pipe dope sparingly
tee on the brass coupling.
fi'om valve
to fllmace
1i%im pipe plug fi'om inlet pressure
3. Apply pipe dope sparingly
gas valve inlet pressure-tap.
SWITCH
{LGPS)
so pressure
pipe dope on all connections
gas and electric
Valve
screw (3/32-in
hex allen wrench) clockwise
(in) 2 fulll turns. This will increase the mani%ld pressure
set point. Replace caps that conceal gas-valve regulator
adjustment
screws
Go to Procedure
3.
NOTE:
2. Remove
PLUG.
Gas
switch
to prevent
to opposite
end of the 1/8" brass
coupling
finger
DO NOT
use Teflon
tape.
are oft
tap on gas valve.
(See Fig. 6A_ 6B or 6C, 6D and Fig. ?A and ?B.) DO NOT
to one end of 1/8" brass male coupling
Tighten fitting with a small open-end
Tighten
can be installed
gas leaks.
(provided in kit) and install the doped
wrench. (See Fig. 7A and 7B.)
coupling
(provided
tight. Use a small
in kit). Install the fkmale
open-end
wrench
DISCARD
end in 1/8-in. tapped
opening
i/8"
in
end of the fen?ale x female x male
for final tightening.
5. Apply pipe dope sparingly to male end of brass tee. Install propane low gas pressure switch (provided
in kit) on male end of the female
x fen?ale x male tee. Tighten switch finger tight. Use a small open-end wrench on base of pressure switch for final tightening.
6. Connect
7. Apply
a manometer
pipe dope
to the open end of the tee installed
sparingly
in the gas valve.
to end of inlet gas pipe and reconnect
(See Fig. 7A and 7B.)
pipe to gas valve.
7
1/8" brass coupling
"_
Brass tee..,
install LPGS
A02198
Fig.
7A--Gas
Valve
inlet
Pressure
Trap
A02211
Fig. 7B--LGPS
PROCEDURE
NOTE:
4--CHECK
Installed
iNLET GAS PRESSURE
This kit is to be used only when inlet gas pressure is between II 0=in we. and 13.6=in. we.
--->Verify manometer is connected to the open end of the brass tee installed in the gas valve. (See Fig. 7A and 7B.)
-->
z_
CAUTION:
Failure
to follow
DO NOT
UNiT
DAMAGE
this caution
operate
furnace
HAZARD
may result
more
than
in flame
1 minute
rol!out,
to check
overheating
the heat exchangers,
inlet gas pressure,
For Two-Stage furnaces, perform the following on the control
Turn LHT switch on _:arnace control to ON (See. Fig. 8()
as conversion
etc, and reduce
is not complete
unit life.
at this time,
board:
For Variable Speed furnaces, perform the following on the control board:
Tm_l Setup Switch SWI-2 on £hmace control ON (See Fig 8D.)
1. Turn on _:urnace power supply
2. Turn gas supply manual shutoff valve to ON position
3. Turn furnace gas valve switch to ON position
4. Jumpe* R-W thermostat connections on the Single Stage furnace control (See Fig 8A or 8B.) or
Jumper R-W/W1 and R-W2 thermostat connections on the 2-Stage and Variable Speed furnace contlol (See Fig. 8(7 or 8D.) The two=stage
algorithm must be removed to force _;amace to high heat operation.
5. When main burners ignite, confirm inlet gas pressure is between 11.0=in. we. and 36=in w.c
6. Remove jumper across thermostat connections to tem_inate call for heat.
7. Turn _hmace gas valve switch to OFF position.
8. Turn gas supply manual shutoff valve to OFF position.
9. Turn off furnace power supply.
10. Remove manometer.
11. Apply pipe dope sparingly to end of inlet gas pipe plug and install in unused end of 1/8" tee Use a small back-up wrench on tee when
tightening gas inlet pipe plug (See Fig. 7A or 7B)
PROCEDURE
A.
g--MODIFY
PRESSURE SWITCH WIRING (REFER TO FURNACE
WIRING DIAGRAM)
Singme Stage
1. Disconnect yellow wire fi'om the N.O. contact of the pressure switch PRS and connect it to the N.O. tem_iual on the low gas pressure switch,
LGPS
2. (onnect
the insulated straight tem_inal of the 16-in yellow wire (provided in kit) to the ( tem_inai on the low gas pressure switch, LGPS
3. (onnect
insulated f]ag terminal of 16-in. yellow wire to the N.O. terminal to pressure switch PRS.
8
4.Route
yellow
wiresalong
wireharness.
Secure
withwiretieprovided
inkit.GotoProcedure
6.
B.
2-Stage
and Variable
Speed
1. Disconnect yellow wire from the N.O. contact of the tow-heat pressure switch LPS and connect it to the N.O. terminal on the low gas
pressure switch, LGPS.
2. Connect insulated stlaight terminal of 16=in. yellow wire (provided in kit) to ( terminal on low gas pressure switch LGPS.
3. Connect insulated flag terminal of 16=in. yellow wire to N.O. terminal to low pressure switch LPS.
4. Route yellow wires along wire harness. Secure with wire tie provided in kit. Go to Procedure 6.
PROCEDURE
g--CHECK
FURNACE
OPERATmON AND MAKE NECESSARY
ADJUSTMENTS
1 Be sure main gas and electric supplies to furnace are off
2 Remove 1/8=in. pipe plug t'rom manii;old pressure tap on downstream side of gas valve (See Fig. 6A or 6B)
3 Attach manometer
to manifold pressure tap on gas valve
NOTE: The 1/8 inch NPT stleet ell included in the kit may be attached to the gas valve manifold pressure tap or a field supplied 90 degree 1/8
inch NPT barbed fitting may be simplify7 manometer connection to gas valve when vent connector passes inside furnace casing (See Fig 9.) The
street ell may be left in place on gas vah'e when plug fiom manifold pressure tap in installed in street ell.
4. Turn gas supply manual shutoff valve to ON position.
5. Turn I:urnace gas valve switch to ON position.
6. Check all threaded pipe connections for gas leaks.
7 Turn on furnace power supply,
Z_
WARNING:
HRE,
EXPLOSION,
INJURY
OR DEATH
HAZARD
Failure to follow this warning could result in fire, explosion,
personal injury, or death.
NEVER use matches,
candles, flame, or other sources of ignition to check for gas leakage,
for leaks.
PROCEDURE
7--SET
7he gas=input
GAS
rate for propane
INPUT
gas. See furnace
I:umace
models,
d_e input
A.
Single
rating
Kit Rating
Stage
1 Jumper
Plate
accounts
R and W thermostat
manil\fld
3. Adjust
gas manifold
Gas valve
to check
by 10 percent
must
up to 2000 ft. In the U.S.A.,
fbr altitudes
fbr high altitude
plate fbr input rate. The input rate fbI propane
regulator
of 2000
ft to 4500
is determined
by
be set for high heat and set fbr low heat. (See kit
the input rating
ff above
for ahitudes
above
2000 ft nmst
sea level.
derate.
Furnaces
2. Check
NOTE:
must be derated
rating
the gas=valve
Gas input rate on furnace rating plate is fbr installations
at ahimdes
be reduced by 4 percent for each 1000 t't above sea level.
The Conversion
solution
RATE
is the same as for natural
manifbld pressure and orifice size. On two=stage
rating plate 327697°204
Rev. B, Fig. 10.)
In (anada,
Use a soap-and-water
orifices
to call for heat
for gas leaks when
main
(See Fig. 8A or 8B)
burners
ignite.
when
checking
pressure.
regulator
a. Turn adjusting
connections
seal cap MUST
be in place
screw counterclockwise
(out) to decrease
input rate.
manifbld
pressure
or clockwise
(in) to increase
manifold
pressure.
(See Fig. 6A
or 6B.)
NOTE:
Gas valve
regulator
b. When correct
finished.
4. Remove
jumper
5. Turn
Nrnace
6. Turn
off Nmace
7. Remove
NOTE:
seal cap MUST
input is obtained,
across
gas valve
control
Nrnace
9. Turn
on Nrnace
10. Set room
and replace
11. Check
gas valve
power
them?ostat
manifbld
12. Observe
unit
Instructions.
switch
when
flame
connections
or control
knob
checking
should
input rate.
be clear blue,
to terminate
almost
transparent.
Be sure regulator
seal cap is in place
when
call for heat.
to OFF position.
supply.
Use propane=gas=resistant
8. Turn
burner
R and W thermostat
power
manometer
be in place
main
manii;old
pressure
pipe dope to prevent
control
switch
or control
tap plug. (See Fig. 6A or dB.)
gas leaks.
knob
DO NOT
use Teflon
tape.
to ON position.
supply.
to call for heat.
pressure
operation
tap plug
through
fbr gas leaks when
2 complete
heating
main burners
cycles.
ignite.
See sequence
9
of operation
in Nrnace
Installation,
Start-up
and Operating
TWINNING AND,OR
CONPONENTTEST
TERMINAL
BLOWER OFF 9ELAY
\
SET
LOW
TWiN NING AND/OR
COMPONENT TEST
TERMINAL
JR SWITCHES
HEA _ ONLY
AND
BLOWER
OFF
DELAY
J2 JUMPER •
F
HUMIDIFIER TERMINAL
_24VAC 0 _,AMPMA,X
24 VTHERNOS rATERMINALS
24 V THERMOSTA
TERMNALS
J
T'N"
TRANSFOR_,_ER24 VAC
CONNECTIONS
3 AMPFUSE
TRANSFORMER
24VAC
<,O,,ECT
ONS
HUMIDIFIER TERMINAL
(24 VAC D 5 AMP blAX )
---
3 AMP FUSF_
LED OPERATION & _
D_AGNOSTICr IGHT
LED OPERATION &/
DIAGNOST]C IGHT
PL_LOWVOLTAGEMAIN
HARNESSCONNECTOR
I _5 VAC_L2)NEUTRAL
......
CONNECTIONS
/ 5 VAC
2) NEUTRAL _
CONNECT ONS
FiE]
c
,
=E CONNB
_
:=TION
VOL-AC_
L
8LOWER SPEED _ _
SELECTION TERN_NALS
PL2 HOT SURFACE
_GNITER&INDUOER
MOTOR CONNECTOR
A02100
Fig.
8A--Standa[d.oSing_e
BLOWER OFF DELAY
Stage
A02017
Control
Fig.
COMPONENTTEST
TERMINAL
8C--_o_O
Stage
Control
,svACOu_,,u,o
HSI & _nducer
\\ ,\
ECM
MOtOl
harness
...............
-!,5
Connector
/
N
HUMIDIFIER TERMINAL
_24VAC 0 _,AMPMAX
TRANSFORMER24 '_C
CONNECTIONS
TERMINALS
5\
3 AMP _USE --
4
D_AGNOSTICr IGHT
PL_LOWVOLTAGEMAIN
HARNESSCONNECTOR
1
I _5 VAC(L2)NEUTRAL......
O©NNEOTIONS
A,O
& Constal/t
Air
Flow
Sw tches
Fuse
Stat
}s Code
3 Am_)
Light
A02142
A02018
Fig.
8B--Deluxe
Single
Stage
Control
Fig. 8D--Variable
Speed
Control
A02197
Fig. 9--Plug Removed from Gas Valve
Street Eli Installed and Plug Reinstalled in Ell
13. Set roopa them_ostat to desi_'ed ten_pe_'atore.
B.
Set Two-Stage
For Two-Stage
or Variable
furnaces,
perform
Speed Gas Input Rate
the followiag oa the coatrol board:
1. Make sure LXT switch on fbmace control to ON (See Fig. gC.)
2. Jumpe* R and WiWI thermostat
coanectioa on £umac6 control.
3. Check manifold orifices for gas teaks when main bume*s ignite. Go to Procedure 4
For Variable Speed furnaces, perform the following on the control board:
1. Make sure Setup Switch SW1-2 on 5_rnace control ON (See Fig. SD.)
I0
f
/
CONVERSION
KIT
RATING
-
CARRmER
CORR
""
THiS APPLIANCE HAS SEEN CONVERTED TO USE PROPANE GAS FOR FUEL, REFER TO KiT iNSTRUCTiONS FOR CONVERSiOn
PROCEDURES, USE PARTS SUPPLIED BY CARRIER CORPORATION AND iNSTALLED BY QUALiFiED PERSONNEL, SEE
EXiSTiNG RATING PLATE FOR APPLIANCE MODEL NO, AND iNPUT RATING,
NOTE:Furnace gas input rate on rating plate is for insNIations up to 2000 fit above sea teve[ in U,S,A, the input rating for altitudes above 2000 ft must
be derated by 4% for each 1000ft above sea Ieve[ in Canadathe input rating must be derated by 10% for altitudes of 2000 ft to 4500 ft above sea level
FUEL
USED:
PROPANE
GAS
<IT NO KGANP3001ALL
(SUPERSEDES:
KGANP2701LPS
KGANP2801F80
KGANP2901ALL)
APPLIANCE
MODELS
to
312AAV, 312JAV, 315AAV,
315JAV, 58CTA, 58CTX,
58CVA, 58CVX,
- I3.6 in. wc
ALTITUDE OF iNSTALLATiON {FT. ABOVE SEA LEVEL) U.S.A. *
2001
3001
4001
5001
6001
7001
8001
9001
0
310AAV, 310JAV, 311AAV,
311JAV, 58STA, 58STX,
58DLA, 58DLX, PG8MAA,
PG8JAA
INLET PRESSURE(man - max): II.0
2000 to
3000
to
4000
to
5000
to
6000
to
7000
to
8000
to
9000
to
10000
Orifice No.
55
1.30mm
1.30mm
1.25mm
1.25mm
1.25mm
56
56
56
Mnfld Press
11.0
11.0
10.5
11.0
11.0
10.5
11.0
11.0
10.5
Orifice No.
55
1.30mm
1.30mm
1.25mm
1.25mm
1.25mm
56
56
56
Mnfld Press
11.0 /
11.0 /
10.5 /
11.0 /
11.0 /
10.5 /
11 .O /
11.0 /
10.5 /
High / Low
5.8
5.3
5.0
5.5
5.2
4.9
5.7
5.2
4.8
A04118
--> Fig,
2
Jumper R and W/W1
3
Check
manifbld
4. Adjust
gas manifold
a. Remove
daem_ostat connection
orifices
ac{iustment
themaostat
Turn
tow=heat
R. W/W1
burner
adjusting
(ou0
g. Renaove
junaper
h. Replace
caps that conceal
across
switch
7. Turn
off Nmace
supply.
manometer
10. Turn
Nrnace
11. Set room
pressure
13. When
correct
14. Observe
unit
Insm/ctions.
low gas supply
manifold
switch
operation
2 complete
through
to desired
LOW
tow gas pressure
also prevents
that have
Switch
operation
settled
open switch
gas.
(in) to increase
input rate.
in high-heat.
Rev. B, Fig. 10.) Turn high=heat
adjusting
input rate.
adjustment.
(variable
screws.
speed)
switch
to OFF position.
pressure
tap plug. (See Fig. 6(
gas leaks.
DO NOT
and 6D0
use Teflon
tape.
to ON position.
main
and residues
tbr propane
supply.
input is obtained,
pressure,
(in) to increase
pressure
from prior steps for two-stage
transparent.
adjustment
tap plug fPr gas leaks when main
This switch
This normally
or SW-2
input rate or clockwise
fhmace
gas. (See kit rating plate 327697-204
rate or clockwise
almost
pipe dope to prevent
8--CHECK
installed
_br propane
This keeps
input rate manifold
have been pre-adjuste&
to call _br heat.
thermostat
PROCEDURE
_he newly
gas valve
tlaem?ostat
12. Check
Set room
power
(out) to decrease
on control.
tow-heat
alrea@
to OFF.
and replace
Use propane-gas-resistant
on Nmace
4
(See Fig. 6C and 6D.)
Gas valve should
and W2 after high-heat
(two=stage)
power
input
blue,
regulators.
counterclockwise
gas=valve=regulator
I_umace gas valve
15
LHT
R, W/W1
6. Turn
9. Turn
Go to Procedure
(See Fig. 8C or 8D.) Adjust
connections
pressure
be clear
setup
8. Remove
ignite
fPr gas=valve
on control.
screw
to decrease
flanae should
5. Turn
NOTE:
burners
Rev. B, Fig. 10.) (Note:
input rate manifold
switch
screws
and W2 thermostat
e. Counterclockwise
f Main
main
connections
(See kit rating plate 327697-204
d. Adjust high-heat
screw.
Plate
on f:urnace control
for gas leaks when
caps that conceal
gas valve).
Kit Rating
pressure.
b. Junaper R, W/W1
c. Jumper
10--Conversion
burner
heating
be clear
blue,
cycles.
See sequence
SWITCH
OPERATION
alnaost transparent.
of operation
(See Fig. 28.)
in Nmace
Installation,
Start-Up,
and Operating
temperature
GAS
PRESSURE
device
at not tess than 6,5"w
when
the propane
to the bottona
used to guard
c and closes
against
adverse
at not greater
tank level is low which can resuh
of the tank. Operation
closes when gas is supplied
Should an intemlptien
or reduction
Any interruption
in control circuit
ignite.
ftanae should
switch is a safety
opens
burners
under
to gas valve under
burner
than
operating
characteristics
in gas with a high concenuation
these conditions
can cause
nomaai
pressure.
operating
that can resuh
of impurities,
harna to the heat exchanger
The closed
switch
conapletes
additives,
system.
control
in gas supply occur, the gas pressure at switch &ops below low gas pressure switch setting, and switch
(in which tow gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners.
11
flora
10,2%v c,
circuit.
opens.
Blower Door
Outer
door
Apply Conversion
Responsibility Label
on exterior of door
C_
Factory
Clearance
Factory information
Label
Label
I
m........
Rating Plate on
exterior of door
B
Existing Warning Label
A02203
Fig.
When
Befbre
nonnal
leaving
gas pressure
is restored,
installation,
observe
the system
unit operation
must
g--LABEL
1. Fill in Conveision
arid ad&ess
Responsibility
Label
making
2. Attach
Conversion
Rating
3. Apply
Gas (ontrol
(onversion
a. For single=stage
gas vah'e
Plate
Label
(327697-204
Label
to gas valve:
apply
cycles.
nonnal
During
heating
operation.
this time, turn gas supply
To ensure proper
tow gas pressure
to gas valve off just tong
switch
operation,
observe
b. For two=stage
gas valve that was converted
c. For two=stage
gas valve
normal
that was adjusted
operating
and apply to Blowei
Rev. B, Fig.
sequence
10.) to Outer
to gas valve.
by replacing
(Fig.
Access
Door of" fire, ace as shown.
(See Fig. 1i.) Date,
name,
are required.
label 327697°203
--€
control
heating
restore f_all gas supply.
igniter begins glowing.
(327697=205)
this conversion
-->
5. Replace
reset to re-estahlish
2 complete
APPUCATION
of organization
4. Check fbr correct
Instructions.
Application
be electrically
through
enough to completely
extinguish
burner flame, then instantly
that there is rio gas supply to burners until after hot surfhce
PROCEDURE
1 l--Label
6D) apply
of the
ignition
12
springs
which
(Fig. 6C) apply
is similar)
label 327697-203.
327697-202.
system
access door.
of furnace.
(Do riot use 327697°202,
the regulator
label
Door
as
described
in fl/rnace
Installation,
Start-Up,
and
Operating
mNSTALLATION
SECTION 2- INDUCED-COMBUSTION,
HOT-S1JRFACE
40-INCH NON-CONDENSING
FURNACES MODELS
SINGLE-STAGE
IGNITION,
MODELS
SINGLE
TWO-STAGE
STAGE,
T_,¥O-STAGE
MODELS
AND VARIABLE-SPEED,
VARIABLE
SPEED MODELS
58PAV
383KAV
PG8UAA
58TUA
330AAV
58UHV
333BAV
58WAV
395(AV
PG8DAA
58TMA
331AAV
58URV
3331AV
58RAV
373LAV
393AAV
58UXT
330JAV
58ZAV
376CAV
58YAV
58DXT
331JAV
PROCEDURE
NOTE:
I--INSTALL
MAIN BURNER ORIFICES
See Fig 12A or 12B fbr component location
1 Turn off fl/mace gas and electIical supplies,
2. Remove control access door,
3 Turn fm'nace gas valve switch to OFF position.
4 Remove gas supply pipe from gas valve (if installed)
Z_
CAUTmON:
Labe!
all wires
___
UNmT OPERATION
HAZARD
prior to disconnection
ATTENTION:
when
D'EQUBPEMENT
servicing
DANGER
Toute erreur de c_blage peut 6tre une source
les ills avant de les deconnecter,
5
Remove
wires
fi'om gas valve
6
Remove
wires
fi'om flame
7. Disconnect
harness
sensor
8. Remove
manifbld
the 4 screws that secure
for reassembly.
9. Remove
the manifold.
CAUTION:
UNmT DAMAGE
to follow
Furnace
this
models
on propane
caution
58DXT,
improper
and dangerous
operation,
et de panne,
Lors des operations
d'entretien
des commandes,
etiqueter
tous
safety
attached
to the
switch(es).
to the burner
330JAV, 331JAV
areas.
assembly.
and 333JAV
Note
are supplied
the location
of the green
ground
with NOX emissions-reduction
and 333BAV,
remove NOX emissions=reducing
cell inlet plate. (See Fig. 13.)
device
wire
devices
as follows:
Using
necessa V _br use
needle
nose pliers,
HAZARD
in premature
58UXV,
unit failure,
33g JAY, 331JAV,
and 333JAY,
must have low NOx coils removed
prior to operating
furnace
gas,
10
Remove
11
Refkr to conversion
burner orifice size.
Furnace
rollout
the gas manitbld
may result
58UXT,
will cause
igniter.
For 58UXT, 58DXT,
58UHV, 330JAV,
331JA¥
remove coil fi'om bracket on each heat exchanger
Z_
errors
[br reassembly
and flame
NOTE:
Models 58DXT, 58UXT, 58UXV,
with Natural Gas in NOx emissions-regulated
Failure
Wiring
D'OPERATmON
de danger
Note location
fiom hot surface
controls.
and discard
orifices
kit rating
gas input rate on rating
be redt/ced
by 4 percent
In Canada,
the input
The Conversion
from
rating
plate
327697°206
plate is for installations
for each
Kit Rating
mani_bld
1000 ft above
must be derated
Plate
accounts
(Single
Stage,
at altitudes
See Fig
14) or 327697-207
up to 2000 ft. In the U.S.A.,
(Two
Stage,
See Fig. 15)
the input rating
for altitudes
to detem_ine
above
main
2000 ft must
sea level.
by 10 percent
for high altitude
_br altitudes
of 2000
_t to 4500
k above
sea level.
derate.
12. Install main burner orifices. Do not use Teflon tape. Finger-tighten
orifices at least 1 full mm to prevent cross threading
and then tighten
with wrench. There are enough orifices in each kit _br largest _i/mace. Discard extra orifices. Orifices of other sizes must be field supplied
and are available
through
13. For units equipped
-->
z_
CAUTmON:
UNiT
your
with NOx
local
devices,
DAMAGE
distributor.
NOx
coil must be removed.
HAZARD
Failure to follow this caution
may result in excessive
impingement
of the burners and the heat exchangers,
DO NOT re-dril! burner orifices,
be changed.
(See Fig, 1.)
(See Fig. 130
improper
drilling
burner
causing
may result
noise and
failures.
in burrs,
13
misdirection
out-of-round
holes,
of burner
flames,
etc, Obtain
new
This
orifices
may
result
if orifice
in flame
size
must
_/------BLOWER
COMPARTMENT
DOOR
CONVERSION
-x
RATINGX
t _
PLATE
CONV R ',O --X,
PLATE
_
GAS VALVE _
I_/Y_-'_
L !
GAS CONTROL
CONVERSION
I
lYBURNERS
LABEL
BURNER
HOLD-DOWN
BRACKET
Jl_'_l
_
FURNACE
RATING
_I
I__:_:_
_lJ
_II
7_
MANIFOLD
CLEARANCE
CONVERSION
--'
RESPONSIBILITY
LABEL
Fig.
Standing
Furnace
and
Pilot, Fixed
Component
I
I
_
.d /
__///
Standing
Furnace
A95459
Downfiow/Horizontal,
12B--Upflow
and
Pilot, Fixed
Component
HOLD-DOWN
BRACKET
I
_'
/
_"_"--
LABEL
/
CONVERSION --'
RESPONSIBILITY
LABEL
-- MANIFOLD
12A--Downflow
a-ilV
I_
PLATE
Fig.
_7--_IL---GAS CONTROL
:_j_
€O_N_VERSlON
___(_'
BLOWE'R
CO M PARTM ENT
DOOR
A95460
Upflow/HorizontN,
Speed,
Non-Condensing
and Conversion
LabeJ
Speed, NonoCondensing
and Conversion
LabeJ
COIL REMOVAL
AS SHIPPED
A95171
Fig.
14, Reinstall
Verify
NOTE:
green
Failure
ground
to attach
ground
wires
16. Reconnect
igniter
17, Reconnect
wires
18, Reconnect
to flame
gas supply
wire
Convert
_he _bllowing
furnaces
on burner
rollout
Low
should
box will result
sa_kty switch(es),
to Burner
alignment.
label on £_/mace to ensure
using backup
pipe dope to prevent
OR PREoADJUST
Gas
of
8, Burners
NO x
be checked
_br proper
alignment
of the burner
wrench
gas leaks.
GAS
in toss of flame
See the _lmace
wiring
label
resulting
to ensure
in a no heat
proper
location
use Teflon
of wires.
rotation
and improper
spring
orientation.
tape.
VALVE
replaced
in the gas valve:
58PAV
383KAV
PGS'UAA
58WAV
395(AV
PGSDAA
58I,L&V
373 LAV
393AAV
58ZAV
376(AV
58¥AV
gas and electrical
regulator
supplies
seal cap, (See Fig.
are of£
16A,)
14
condition.
location
(See Fig. 30,)
proper
on gas valve to prevent
DO NOT
signal
Valve
must have the regulator
crossover
mani_bld
Verif}" Igniter
See wiring
pipe to gas valve
resistant
SingleoStage
to burner
and flame
connector.
2--CONVERT
1, Be sure main
2, Remove
sensor
13--Removal
in Procedure
wire to gas manifold
to gas valve.
Use propane-gas
PROCEDURE
removed
wire is attached
15, Reconnect
NOTE:
A,
with 4 screws
manifold
of wires.
slot
_'_
CONVERSION KIT RATING PLATE - CARRIER CORR
THiS APPLIANCE HAS SEEN CONVERTED TO USE PROPANE GAS FOR FUEL. REFER TO KiT iNSTRUCTiONS FOR CONVERSION
PROCEDURES. USE PARTS SUPPLIED BY CARRIER CORPORATION AND iNSTALLED BY QUALiFiED PERSONNEL. SEE
EXiSTiNG RATING PLATE FOR APPLIANCE MODEL NO, AND iNPUT RATING.
NOTE:Furnacegas input rate on rating plate is for instaiIationsup to 2000 ft above sea IeveL in U,S,A, the input rating for altitudes above 2000 ft must
be derated by 4% for each 1000 ft above sea level, in Canadathe input rating must be derated by 10% for affitudesof 2000 ff to 4500 ft above sea ieveL
iNLET PRESSURE
(min ° max}: 11,0 ° !3.6 in. w(
Kff NO. KGANP3001ALL
(SUPERSEDES:
KGANP2701LPS,
KGANP2801FS0,
KGANP2901ALL}
NR USED:
PR0PAN[GAS
ALTITUDEOF INSTALLATION(FT. ABOVE SEA LEVEL) U.S.A. *
0
2001 * 3001
4001
5001
6001
7001
8001
APPLIANCE MODELS
to
373LAg, 376CA\/, 58RAg,
58ZAg, PG8DAA
Orifice
No.
Mnfld Press
383KAV, 393AAV, 395CAV,
58PA\/, 58WA'v', 58YAV,
PG8UAA
_"
Orifice
Mnfld
2000
to
54
11.0
No.
Pres.,
3000
to
55
11.0
4000
to
55
11.0
5000
to
6000
55
10.5
55
10.0
to
7000
to
8000
to
9001
9000
to
10000
1.25mm
1.25mm
1.25mm
56
11.0
10.5
10.0
11.0
54
55
55
1.25mm
1.25mrr
1.25mm
1.25mrr
56
56
10.0
10.5
10.0
11.0
11.0
10.5
10.0
11.0
10.0
* For Canadian Instalh0onsfrom 2000 to 4500 ft use U.S.A. column 2001 to 3000 ft.
327697-206REV,B
A04119
--> Fig,
14--Conversion
Kit Rating
CONVERSION KIT
Plate=Single
Stage
RATING PLATE -
Units
2",
CARRIER CORP.
X
THiS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL, REFER TO KIT INSTRUCTIONS FOR CONVERSION
PROCEDURES, USE PARTS SUPPLIED BY CARRIER CORPORATION AND INSTALLED BY QUALIFIES PERSONNEL. SEE
EXISTING RATING PLATE FOR APPLIANCE MODEL NO. AND INPUT RATING,
NOTE: Furnacegas input rate on rating plate is for installationsup to 2000 fit above sea level, in U,S,A, the input rating for altitudes above 2000 ft must
be derated by 4% for each 1000 ff above sea levee in Canadathe input rating must be derated by 10% for altitudes of 2000 ft to 4500 ft above sea levee
FUEL
USED:
PROPANE
GAS
iNLET PRESSURE
NO. KGANP3001ALL
(SUPERSEDES:
KGANP2701LPS,
KGANP2801FS0,
KGANP2901ALL}
(rain - max): 11.0- 13.6 in. wc
ALTITUDEOF INSTALLATION{FT. ABOVE SEA LEVEL} U.S.A. *
APPLIANCE MODELS
0
to
331AAV,
58DXT,
331JAV,
58TMA
330AAV, 330JAV,
333BAV,
333JAV,
58TUA,
58UHV,
58UXT,
58UXV
*
For
Canadian
2001
2000
to
*
3000
3001
to
4000
4001
to
5001
5000
to
6001
6000
to
7000
7001
to
8001
8000
to
9001
9000
Orifice No.
55
55
1.25mm
1.25mm
1.25mm
56
56
56
Mnfld Press
11.0 /
10.0 /
11.0 /
11.0 /
10.0 /
11.0 /
11.0 /
10.0 /
to
10000
57
11.0 /
High / Low
4.7
4.2
4.7
4.5
4.2
4.9
4.6
4.2
Orifice No.
55
1.25mm
1.25mm
1.25mm
56
56
56
57
57
Mnfld Press
10.0 /
11.0 /
10.5 /
10.0 /
11.0 /
11.0 /
10.0 /
11.0 /
11.0 /
Installations
High / Low
from 2000
to
4.3
4500
ft
4.6
use
4.4
4.2
U.S.A. column 2001
to
4.9
3000
4.5
ft.
4.2
5.3
5.3
4.9
327697-207 REMBy
y
A04120
Fig.
3
Remove
4. Install
5
Turn
NOTE:
adiustment
propane
regulator
DO NOT
B.
Pre-Adjust
7he
fPllowing
screw
and natural
gas regulator
adjustment
reinstall
Two-Stage
fllrnaces
spring
screw
regulator
gas regulator
(white)
Kit Rating
spring
Plate=Two
Stage
Units
(silver)
in gas valve,
in 6 marts,
seal cap at this time.
Gas
DO NOT
!5--Conversion
Valve
need
have
the regulator
spring
replaced
in the gas valve,
The
valve
MLST
be preoadjnsted
fbr propane
applications:
z_
58TUA
330AA\
58UHV
333BA\
58TMA
33 IAA\
58UX\
333JA\
58UXT
330JA\
58DXT
33 IJA\
CAUTION:
UNiT
DAMAGE
HAZARD
Failure to follow this caution may result in excess underfire
and flashback.
The gas valve must be pre°adjusted
before operating
on propane gas. If left this way,
heat exchanger
failure.
15
sooting
and corrosion
will occur leading
to early
L OW-H EAT
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
ONAND
(PROPANE
WHITE,
6
HIGH-HEAT
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
TURNS
GAS
PRESSURE
REGULATOR
ADJUSTMENT
PLUG BUTTON
(2-STAGE AND
VARIABLE-SPEED,
NON-CONDENSING
FURNACES ONLY)
MANIFOLD
PRESSURE
-rAP
PRESSURE
BURNER ENCLOSURE -=J
REFERENCE PRESSURE TAP(2-STAGE
AND VARIABLE-SPEED,
CONDENSING
FURNACES ONLY)
TAP
A01073
Fig.
16A--Single
Stage
1. Be sure gas and electrical
supplies
2. Remove
adjustment
caps that conceal
3. Turn low=heat
stage adjusting
to the propane
5. Replace
NOTE:
for highoand
low-heat
stage gas valve regulators.
(in) 1 fidl turn. This will increase
the maniJ:bld pressure
closer
stage adjusting screw (3/32-in.
high-heat
set point.
hex allen wrench)
clockwise
(in) 2 full turns. This will increase
the mani_bld
closer
gas valve regulator
LOW
PRESSURE
pipe plug
supplies
to furnace
[i'om inlet pressure
SWITCH
(LGPS)
to prevent
to opposite
coupling.
Tighten
finger
tight.
(provided
6. Connect
z_
manometer
CAUTION:
Failure
furnace
power
3. Turn gas supply
manual
5. Jumper
Stage
b. Two-Stage
6. When
7. Remove
low gas pressure switch (provided
wrench on base of pressure switch
in Fig. 7B relative
in the gas valve.
is between
to gas valve
and clear control
in flame
1 minute
valve
across
Speed
confirm
(See Fig
7A,)
rol!out,
to check
overheating
the heat exchangers,
inlet gas pressure,
as conversion
etc, and reduce
is not complete
to ON position
R-W thermostat
furnace
connections
control-jumper
inlet gas pressure
R to W or R-W/W1
gas valve switch
access
(See Fig. 7A.)
to ON position
control-juniper
ignite,
compartment
11.0=in, w.c. and 13.6=in, wc.
tap on gas valve,
and R-W2
R-W/W1
is between
and R-W2
thermostat
connections
11.0=in. wc.
and 13.6-in.
wc
connections
to terminate
call for heat
thermostat
to OFF position
16
opening
in
in kit) on male end of the female
for final tightening.
When pressure
HAZARD
than
shutoff
tapped
end of the _:_male x female x male
connections:
farnace
main burners
8. Turn _i/rnace
the female
end in li%in,
I\_r final tightening.
supply
and Variable
jmnper
to inlet pressure
may result
gas valve switch
thermostat
a Single
only when inlet gas pressure
more
2. Turn on Ihrnace
4. Turn _i/rnace
as shown
wrench
1/8" PLUG.
PRESSURE
DAMAGE
this caution
operate
point
to the open end of the tee installed
is connected
UNIT
to follow
DO NOT
should
4--CHECKINLETGAS
This kit is to be used
1, Ve*ify
-->
terminals
a manometer
PROCEDURE
NOTE:
switch
tape
DO NOT DIS(ARD
in kit). Install
Use a small open-end
5. Apply pipe dope sparingly to male end of brass tee. Install propane
x female x male tee. Tighten switch finger tight. Use a small open-end
is tight,
use Teflon
(provided
in kit) and install the doped
wrench. (See Fig. 7A.)
end of the 1/8" brass coupling
coupling
DO NO7
(See Fig. 16A and IdB.)
4. Apply
pipe dope sparingly
gas leaks.
are offi
tap on gas valve.
to one end of 1/8" brass male coupling
Tighten fitting with a small open-end
tee on the brass
pressure
screws.
pipe dope on all connections
gas and electric
li8-in,
GAS
adjustment
3. Apply pipe dope sparingly
gas valve inlet pressure-tap.
switch
(See Fig. 16B.)
clockwise
Use propane-gas-resistant
1. Be sure main
Valve
hex allen wrench)
3--_NSTALL
2. Remove
Gas
are off
screws
screw
16B--TwooStage
set point.
caps that conceal
PROCEDURE
to furnace
Fig,
(3/32-in.
low-heat
4. Turn high-heat
to the propane
A01069
Gas Valve
unit life.
at this time,
door.
9 Turngassupply
manual
shutoff
valvetoOFFposition.
10.Turnofffurnace
power
supply.
1i. Remove
manometer.
12.Applypipedopesparingly
toendofinletgaspipeplugandinstallinunused
endof 1/8"tee.Useasmallback=up
wrencla
onteewhen
tightening
gasinletpipeplug.(See
Fig.7A.)
PROCEDURE
A.
5--MODIFY
Single
Stage
PRESSURE
Pressure
Switch
SWITCH
Wiring
I. Disconnect
yellow wire ii'om the N.O. contact
the low gas pressure switch, LGPS.
2. Connect
the insulated
3. Connect
insulated
4. Route
yellow
5. Secure
wires
and
1 Disconnect
tie provided
Variable
Connect uninsulated
switch LOPS.
3
Connect
insulated
pressure
switch
4. Route
yellow
Speed
terminal
on inducer
gas and electric
4
Turn
gas supply
5
Turn
l:m'nace gas valve
6
Check
7
Turn
manual
switch
terminal
LPS on inducer
FIRE,
to fellow
this ,warning
NEVER use matches,
for leaks.
could
INPUT
and orifice
be reduced
by 4 percent
In Canada,
the input
are off
pressure
MAKE
rating
on inducer
LOPS.
laousing.
connector
to this wire.
other end to C terminal
switch
LOPS.
on low gas pressure
Connect
other end to
in kit. Go to Procedure
(See Fig.
6.
ADJUSTMENTS
side of gas valve
(Fig
16A or 16B.)
16A.)
to ON position.
rating
INJURY
OR DEATH
in fire, explosion,
or other
sources
of ignition
injury,
or death.
to check
gas. See t'urnace
to the appropriate
1000 t't above
must be derated
Plate
HAZARD
personal
for gas leakage.
Use a soap-and-water
solution
to check
RATE
plate is ibr installations
accounts
Conversion
at ahimdes
rating
plate ibr input rate. _he input rate ibr propane
Kit Rating
is determined
by
Plate.
up to 2000 it. In the U.S.A.,
the input rating
for altitudes
shove
2000 ft must
sea level.
by l0 percent
ibr altitudes
for the high altitode
of 2000
ft to 4500
fi above
sea level.
derate.
Furnaces
R and W thermostat
maniibld
orifices
connections
to call for heat
Check
3
Adjust gas maniibld
pressure
Turn adjusting
screw counterclockwise
manifbld pressure.
Refer to Conversion
Kit Rating Plate #327697°206
regulator
correct
5. Remove
( onnect
splice
on tow gas pressure
NECESSARY
tap on downstream
tap on gas valve
is the same as for natural
size. Refer
for each
Kit Rating
when
Add 3/16=in.
in kit) to NO tem_inal
2
place
housing
with wire tie provided
to fln'nace
result
GAS
rate for propane
When
PRS located
switch,
on
for gas leaks
EXPLOSION,
flame,
Gas input rate on fl/mace
4
on the tow gas pressure
terminal
to ON position.
candles,
7--SET
Gas valve
switch
it to the N.O.
powe* supply.
VVARNJNG:
NOTE:
to pressure
in kit) to splice connector
wire (provided
AND
valve
pipe connections
Z_
Stage
in kit) to the C terminal
and connect
Wiring
switch
Secure
pressure
shutoff
Failure
The Conversion
housing
6.
OPERATION
supplies
to manifold
all threaded
pressure
PRS on the inducer
housing.
1/8=in. pipe plug t'rom manifold
manometer
1 Jumper
of 14=in. yellow
FURNACE
Attach
_he gas=input
to the N.O.
Switch
pressure
along wire harness.
Remove
Single
Pressure
wires
3
PROCEDURE
switch
wire (provided
of 6-in. yellow wire (provided
LPS located
on fl/mace
wire
in kit. Go to Procedure
tem_inal
2
A.
of 16=in. yellow
g--CHECK
1. Be sure main
manifbld
of the 1d-in. yellow
wire fl'om low-heat
2
of the pressure
along wire harness.
yellow
PROCEDURE
terminal
flag terminal
with wire
Two-Stage
B.
straight
WIRING
input
for gas leaks when
seal cap MUST
is obtained,
main
main
be in place
burner
flame
burners
when
ignite
checking
should
(out) to decrease
(Single-Stage).
6. Turn
furnace
7. Turn
off fl/mace
across
gas valve
power
R and W thermostat
control
switch
connections
or control
knob
pressure
or clockwise
(in) to increase
input rate
be clea* blue,
almost
transpa*ent
finished
jumper
manifold
to terminate
to OFF position.
supply.
17
call ibr heat.
(See Fig. 28)
Be su*e regulator
seal cap is in
EAC (115-VAC
AiR CLEANER
I AMP MAX)
1
,,--
OFF
3-AMP
FUSE
--
LED DIAGNOSTIC
LIGHT
m
-- TWIN / TEST
TERMINAL
ON
-- HUM HUMIDIFIER
(24-VAC 0.5
AMP MAX)
24-VOLT
THERMOSTAT
TERMINALS
--
LOW
HEAT
(ADAPTIVE
ALGORITHM
BLOWEROFF
DELAY
FURNACE
AND
BLOWER OFF DELAY
SETUP SWITCHES
HIGH
HEAT
ONLY
A96402
Fig,
17B--Setup
Condensing
Switches
Furnace
Non-Condensing
on Furnace
Control
and 2oStage/Variable
Furnaces
(Factory
Settings
for 2oStage
Speed
Shown)
A93348
Fig.
!7A--Furnace
Condensing
8, Remove
NOTK:
manometer
and replace
Use propane-gas-resistant
9. _urn
11. Set room
12. (hock
power
thermostat
manifold
13. Observe unit
][nstluctions
14. Set room
for 2oStage
mani%ld
or control
pressure
tap plug
through
heating
temperature.
Speed
2, Jumper R and WWl
thermostat
4. Adjust
gas manitbld
a. Remove
b. Adjust
pressure.
low=heat
screw
c. Jumper
high=heat
jumper
fl Replace
caps that conceal
6. Turn setup
across
switch
7. Turn Nmace
manometer
10. Turn on [_urnace power
11. Turn fl/rnace
12. Set room
screws
pressure
Kit Rating
for propane
connections
(out)
on control.
pressure
(on0
Plate #327697=207
regulators.
and Operating
This keeps
(Two=Stage).
(See Fig. IdB.)
gas. (See kit rating
to decrease
%r propane
to decrease
R, W1 and W2 thermostat
plate
input rate or clockwise
manKbld
pressure
327697-207)
(in) to increase
adjustment.
aduustment
connections
screws
to tem_inate
call %r heat.
tap plug.
gas leaks.
DO NOT
supply.
to ON position.
to call for heat.
18
see Fig.
(in) to increase
15) Turn tow=heat
adjusting
input rate.
J:i/mace in high-heat.
gas. (See kit rating plate
to OFF.
pipe dope to prevent
327697=207,
input rate or clockwise
supply.
gas valve switch
thermostat
Start=up
ignite.
for gas-valve
gas=valve=regulator
and replace
Use propane-gas-resistant
Installation,
17A and 17B,)
to SW=2 to OFF position.
power
in fi/mace
contlol
burners
R and W2 after high=heat
gas valve switch
8. Turn off flu'nace
9. Remove
across
main
counterclockwise
counterclockwise
e. Remove
jumper
on fllrnace
to Conversion
input rate manit'old
hex allen wrench)
NOTE:
wrench)
R and W2 thermostat
d. Adjust
5. Remove
Refkr
adjustment
input rate manifold
(5/64 hex allen
of operation
8.
to ON (See Fig
connection
%r gas leaks when
caps that conceal
ignite.
See sequence
Go to Procedure
heat) on [_/mace contlol
orifices
main burners
cycles.
Furnaces
1, _urn switch #2 (low
manifold
use ]Teflon tape,
to ON position.
for gas leaks when
2 complete
to desired
VarMbIe
3. Check
knob
DO NOT
supply.
operation
and
switch
tap plug
gas leaks,
to call for heat
thermostat
Two-Stage
pIessure
pipe dope to prevent
I:k/rnace gas valve contlol
10. Turn on t'nmace
B.
Control
Furnace
and 2oStage/VadableoSpeed
Non-Condensing
Furnaces
use Teflon
tape.
Turn high=heat
input
rate.
adjusting
screw
(5/64
13Check
pressure
tapplug%r
14
When
cmTect
15. Observe
unit
Instructions
gas leaks when main
input is obtained,
main
operation
2 complete
through
burner
16 Set room thermostat to desired temperature
PROCEDURE
8--CHECK
burners
flame
ignite
should
heating
cycles.
be clear
blue,
ahnost
See sequence
transparent.
of operation
(See Fig
in furnace
28.)
Installation,
Start-Up,
and Operating
Go to Procedure 8.
LOW GAS PRESSURE SW{TCH OPERATION
_he newly installed tow gas pressure switch is a safety device used to guard against adveIse burner opeiating characteIistics
low gas supply pressure, Switch opens at not tess than 6,5"w c and closes at no greater than 10,2"w,c
that can result flora
This switch also prevents operation when the propane tank level is low which can resuh in gas with a high concennation of impurities, additives,
and residues that have settled to the bottom of the tank Operation under these conditions can cause ha*m to the heat exchanger system This
normally open switch closes when gas is supplied to gas valve under normal operating pressure The closed switch completes control circuit,
Should an intemlption or reduction in gas supply occur, the gas pressure at switch &ops below low gas pressure switch setting, and switch opens,
Any intern/ption in control circuit (in which tow gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners,
When normal gas pressure is restored, the system must be electrically reset to reestablish normal heating operation. Before leaving installation,
obserce unit ope*ation through 2 complete heating cycles During this time, turn gas supply to gas valve off just long enough to completely
extinguish burner flame, then instantly restore 5dl gas supply. To ensure proper low gas pressure switch operation, observe that there is no gas
supply to burners until alter hot sur_:hce igniter begins glowing.
PROCEDURE
0--LABEL
APPLICATION
(SEE FIG, 12A AND 12B)
1, Fill in Conveision Responsibility Label (327697-205)
making this conversion are required,
2 Attack* (onversion
and apply to inside of furnace as shown, Date, nam< and address of organization
Rating Plate Label # 327697-206 (Single-Stage)
3 Apply Gas Cont*ol Conversion
or #327697-207
(Two-Stage) near existing furnace rating plate
Label:
a, For single-stage gas valve apply 1abel 327697-203 to gas valve, (Do not use 327697-202, which is similar)
b
For two-stage gas valve apply 1abet 327697-202 to gas valve, (Do not use 327697-203, which is similar)
19
INSTALLAT{ON
SECTION
3- D_RE( T-¥ENT,
CONDENSING
F! RNACES
SINGLE
MULTIPO_SE,
STAGE
HOT-SURFACE
MODELS
TWO-STAGE
58MXA
350MAV
PG9MAA
58M(A
340MAV
490AAV
58MSA
345MAV
PROCEDURE
I--INSTALL
NOTE:
positions
26 or 27 for component
See Fig
1_ Turn off furnace
2. Remove
main
3. Turn ihmace
5. Remove
gas supply
6. Remove
wires
z_
CAUTION:
z_
errors
enclosure
UNiT
location
in upflow
orientation_
Note
location
screws
9. Remove
and discard
pressure
that secure
operation.
DANGER
Label
z_
robe from gas-valve
rating
burner
to follow
to burner
must be derated
Plate
accounts
orifices.
et de panne.
burner
enclosure;
prior to disconnection
DO NOT
PROCEDURE
1. Remove
reJ:_rence
fitting
(See Fig. 27)
and gas valve
as 1 assembly_
to detem_ine
main burner
pressure-tap
orifices,
tbr high altitude
derate.
Do not use Teflon
UNiT
DAMAGE
HAZARD
may
result
of 2000
tape. Finger°tighten
in each
kit for the largest
in excessive
orifice
reinstall
the mani%ld,
2--REPOSITION
2. Reposifion
in other
holding
air shutter
controls.
des commandes,
etiqueter
burner
t_ to 4500
orifices,
AIR
SHUTTER
air shutter
to propane
gas-valve
in natnral
gas usage
{VARIABLE
gas usage
at least
1 fhll mm to prevent
Discard
extla
and
misdirection
(PROP)
SPEED
position.
of burner
cross threading,
flames.
etc. Obtain
liont
355MAV060120
above
2000 R mnst
and tiaen tighten
orifices.
holes,
enclosure
_:br altitudes
sea level.
orifices
and burner
(NAT)
R above
furnace.
noise
assembly,
the input rating
new
This
orifices
may
result
if orifice
in flame
size
Air opening
PROCEDURE
Install
diverter
above
burners
3--INSTALL
plate
(provided
1. Remove
fi'ont 2 screws
2. Remove
combustion
3. If air diffl/ser
a Remove
will now be paItially
DIVERTER
PLATE
in kit) above
combustion
on con_bustion
AND
58MVP120-20
ONLY)
position.
(See Fig. 18.) Screws
will now be located
in the shutter
next to the PROP
remove
AND VARIABLE
air intake box as follows:
air intake
center
by air shutter
(TWO-STAGE
box. (See Fig. 19.)
air intake box and set aside.
has a solid center,
obstructed
(See Fig. 19.)
section
must
at this time
stamp,
NOTE:
tous
size. (See Fig. 25.)
up to 2000 it. In the U.S.A,
tbr altitudes
orifices
2 screws
is installed
servicing
d'entretien
impingement
of the burners and the heat exchangers,
causing failures.
DO NOT re-drill burner orifices. Improper
drilling may result in burrs, out-of-round
be changed.
(See Fig. 1.)
NOTE:
when
Lors des operations
mania:bid,
by 5 percent
are enough
caution
all wires
box and remove
plate #327697-201
There
this
farnace
fiom manifold.
kit rating
Kit Rating
CAUTION:
when
D'OPERATION
de danger
Furnace gas input rate on rating plate is for installations
at altitudes
be reduced by 2 percent tbr each 1000 k above sea level.
--> Failure
arrangement
HAZARD
manifbld
orifices
to conversion
with wrench.
component
for reassembly.
and dangerous
D'EQUJPEMENT
burner°box
11. Install main
Reorient
front.
improper
8_ Remove
The (onversion
355MAV
supplies_
OPERATION
will cause
the input
SPEED MODELS
58MVP
pipe fi'om gas valve.
% Remove
In Canada,
VARIABLE
352MAV
ORIFICES
Toute erreur de c_blage peut 6tre une source
les ills avant de les deconnecter.
10. Refer
MODELS
AND VARiABLE-SPEED
to OFF position.
fiom gas valve.
ATTENTmON:
T_VO-STAGE
door.
gas valve switch
burner
SIN(;LE-STAGE,
58MTA
BURNER
gas and electrical
4. Remove
Wiring
MAIN
fl/rnace
_GNIT_ON,
of air difft_ser.
burners
2O
SPEED
CONDENSmNG
FURNACES
ONLY)
GAS
POSITION
P_0P
o NAT
AIR
SHUTTER
A96264
Fig.
b
Remove
centeI
di£[i/ser,
The air dif[hser
c. Replace
solid portion
18--Air
Shutter
in Propane
Gas Usage (PROP)
Position
(355MAV060120
and 58MVP120-20
Units Only)
of air difthser.
is Tog=L-Locked
(See Fig. 20)
to burner
Use tin snips to cut center
portion
of air difthser,
Do not overly
distort
air
box,
burners.
AIR
iNTAKE BOX SCREWS
_/
AIR iNTAKE BOX
A95443
Fig,
19--Removing
Combustion
Air
mntake Box
CUT
CENTER
A95449
Fig.
4
Install
5. Reinstall
di_erter
plate Part No
combustion
323184-301
20--Removing
provided
air intake box and replace
in kit
2 screws
Center
Section
of Air
Diffuser
(See Fig. 2!)
to ensure
21
diverter
plate
is properly
installed,
(See Fig.
19.)
DIVERTER PLATE
PART NO. 323184-301
A95450
Fig.
PROCEDURE
4--INSTALL
1. Reinstall
orifices.
21--Installing
FURNACES
manifbld, orifice, and gas-valve assen_bly in burner
Verify Igniter to Burner alignment
(See Fig 31.)
box. Ensme
wires
3. Reinstall
burner
ASSEMBLY,
to gas valve.
Refkr
box pIessure
robe to gas-valve
to fi_rnace wiring
schematic
regulator
NOTE:
Use propane-gas-resistant
pipe dope to prevent
NOTE:
DO NOT
enclosure
PROCEDURE
and
Pre-Adjust
The following
gas and electrical
propane
B,
Pre°Adjust
screw
supplies
and natural
gas regulator
2°Stage
fit over
use Teflon
wrench
on gas valve to prevent
tape,
spring
replaced
in the gas xahe
PG9MAA
are of£
seal cap, (See Fig. 22A and 22B,)
adjustment
reinstall
and burners
Valve
345MA\
5, Turn regulator
DO NOT
Gas
have the regulator
58MSA
acljustment
NOTE:
DO NOT
350MAV
3, Remove
4, Install
gas leaks,
340MA\
regulator
properly
wire location.
gas supply pipe to gas valve using backup
58MXA
2, Remove
is installed
VALVE
Stage
MLST
seal grommet
fi'ont at this time,
GAS
Single
fl/rnaces
mani%ld
%r proper
58MCA
1, Be sure main
--9
burner
5--PRE-ADJUST
Convert
NOTE:
reinstall
Plate
fitting.
4, Apply pipe dope sparingly to end of inlet gas pipe and reconnect
rotation and improper orientation.
A,
Diverter
ALL
2. Reconnect
MANBFOLD
spring
screw
regulator
and
gas regulator
(white)
spring
(silver),
in gas valve,
in 6 rams for Fig
22A and 85
rams
for Fig
22B
seal cap at this time,
Variable
Speed
Gas
Valve
---> NOTE:
The fbllowing
furnaces with Fig D type valves DO NOT need have the regulator spring replaced in the gas valvQ but the vah-e MUST
be pre-adjusted
fbr propane applications,
The following [_urnaces with Fig. 22(; type vah*e MUST have both springs replaced
another valve must
be pre-adjusted:
5gMTA
z_
Failure
CAUTION:
to follow
I
UNIT
DAMAGE
this caution
352MA_
5gM_P
[
3S.gMAV
HAZARD
may result
The gas valve must be pre-adjusted
heat exchanger
failure,
I
in excess
before
underfire
operating
and flashback.
on propane
gas. If left this way sooting
22
and corrosion
will occur
leading
to early
REGULATOR
REGULATOR
ADJUSTMENT
SCREW
(PROPANE
WHITE
6 TJRNS
NAIURAL
SID/ER
_0 TURNS)
REGULATOR SPRING
(PROPANE - WHITE, 85 TURNS
NATURAL - S_LVER, 85 TURNS)
GAS
PRESSURE
GAS PRESSURE
REGULATOR
ADJUSTMENT
iNLET
_
ADJUSTMENT
PRESSURETAP
MAN_FOLD
PRESSURETAP
PRESSURE
lAP
A01073
Fig.
22A--Single
Stage
Gas Valve
A04112
_
--> Fig,
REGULATOR
_PLASTfC
ON/OFF
22B--Single
COVER
ADJUST
Stage
Gas
Valve
SCREW
SCREW
SWITCH
REGULATOR
SPRING
HiGH STAGE GAS
PRESSURE REGULATOR
(PROPANE
WHITE
NATURAL
S_LVER,_2
/3 5 THRNS
TURNS)
\
INLET
PRESSURETAP
\
GAS
PRESSURE
REGULATOR
ADJUSTMENT
(PROPANE
NATURAL
MAN_FOLD
_PRESSURE
Fig.
--> FOR
22C--Two
Stage
WHITE
9 5 TURNS
SILVFR,9
5 TURNS)
TAP
Gas Valve
A04048
FIG, 22C
1 Be sm'e gas and electrical
supplies
2. Remove
adjustment
caps that conceal
3. Turn low-heat
point.
4. Turn
high-heat
stage adjusting
to/;_/rnace
screws
screw
stage a_iusting
are off.
[br high-and
clockwise
screw
low-heat
(in) 9.5 turns.
clockwise
stage gas valve regulators.
This will increase
(in) 13.5 tm'ns.
the manifold
This will increase
the manifold
(See Fig. 22(.)
pressure
closer
pressure
to the propane
closer
tow-heat
to the propane
set
high-heat
set point.
5. Replace
FOR
FiG.
caps that conceal
gas valve regulator
adjustment
screws.
22D
I. Be sure gas and electrical
supplies
2. Remove
adjustment
caps that conceal
to fl/mace
screws
are off.
fbr high-and
low-heat
stage gas valve regulators.
(See Fig. 22D.)
3. Turn lew-l_eat
to the propane
stage adjusting screw (3/32-im
tow-heat
set point.
hex allen wrench)
clockwise
(in) 1 Nil
turn.
This will increase
the manifold
pressure
closer
4. Turn high-heat
to the propane
stage adjusting screw (3/32-in.
high-heat
set point.
hex allen wrench)
clockwise
(in) 2 full turns.
This will increase
the manifbld
pressure
closer
5. Replace
PROCEDURE
caps that conceal
6--INSTALL
gas valve regulator
LOW
GAS
NOTE:
The inlet gas pipe must be disconnected
NOTE:
Use propane-gas-resistant
1. Be sure main
gas and electric
adjustment
PRESSURE
screws.
SWITCH
t?om valve
so pressure
pipe dope on all connections
supplies
(LGPS),
to prevent
to fire, ace are off
23
switch
ALL
FURNACES
can be installed
gas leaks
DO NOT
use Teflon
tape.
ADJUSTMENT
ALLEN SCREW
(UNDER CAP)
--HIGH-HEAT
ADJUSTMENT
ALLEN SCREW
(UNDERCAP)
"__E INLET
SSURE
PLUG BUTTON
(2-STAGEAND
VARIABLE-SPEED,
NON-CONDENSING
FURNACES ONLY)
MANIFOLD
PRESSURE
_P
BURNER ENCLOSURE
REFERENCE PRESSURETAP(2-STAGE
ANDVARIABLE-SPEED,
CONDENSING
FURNACES ONLY)
A01069
Fig.
2. Remove
1/8-in.
pipe plug
from inlet pressure
3. Apply pipe dope sparingly
inlet pressure-rap
Tighten
4. Attach
the female
5. Apply
tap on gas valve.
Gas
x female
x male brass
end of bras
tee. Install
Valve
(See Fig. 22A, 22B, 22(,
to the ends of the 1/8" brass male coupling
fitting with a small wrench
end of the female
of the tee points
22D--Two-Stage
(provided
tee (provided
in kit)
or 22D.)
in kit) and install
Tighten
fitting
DO NOT
DISCARD
it in li8-in
tapped
PLUG!
opening
with a small wrench
so the male
pipe dope
sparingly
a manometer
PROCEDURE
NOTE:
to male
-->
Z_
7--CHECK
manometer
CAUTION:
Failure
INLET
propane
tow gas pressure
switch
(provided
in kit) on nipple.
After
furnace
power
3. Turn gas supply
manual
5. For single
Two-Stage
Turn
Turn
switch
For Variable
Turn
Setup
For Variable
Turn
getup
7. Jumper
8. When
9. Remove
shutoff
with
on fhmace
furnaces
Speed
Switch
furnaces
Speed
Switch
SW1-2
R-W/W1
jumper
10. Turn fhmace
speed
models,
overheating
the heat exchangers,
inlet gas pressure,
etc, and reduce
as conversion
is not complete
unit life.
at this time,
board
using
perfbm_
using
ignite,
steps to force
the following
furnace
on the control
control
board
to high-heat
board:
or HK42FZO15
boards,
perform
the following
on the control
board:
to ON. (See Fig. 17A and 17B.)
HK42FZ012
control
them_ostat
boards,
perform
the follo_ving
on the control
board:
perform
the following
on the control
board:
ON. (See Fig. 23.)
HK42FZ022
confirm
control
boards,
ON. (See Fig. 8D.)
connections
on conhol.
inlet gas pressure
R to W or R-W/W1
gas valve switch
the following
perforru
to ON (See Fig. 8C.)
on [_urnace control
across
rol!out,
to check
board,
HK42FZ919
and R-W2
main burners
wc.
to ON position
on [_urnace control
furnaces
wc and 13.6-in.
R to W.
HK42FZ917
contIol
SW1-2
11 0-iu
to ON position
contlol
with
#2 on furnace
in flame
1 minute
valve
jumper
and variable
furnaces
is between
tap on gas valve,
supply
stage models,
LHT switch
For Two-Stage
than
gas valve switch
6. For two-stage
in the gas valve.
HAZARD
may result
more
2. Turn on furnace
4. Turn furnace
to inlet pressure
DAMAGE
switch
PRESSURE
ouly when inlet gas pressure
this caution
operate
GAS
is connected
UN{T
to follow
DO NOT
For
to the open end of die tee installed
This kit is to be used
1. Verify
portiou
out fi'om the furnace.
been finger tightened, use small wrench on base of pressure switch for final tightening.
When pressure switch is tight,
should point as shown in Fig. 22A, 22B, 22C, or 22D relative to gas valve and clear contloi compartment
access door.
6. Connect
in gas valve
and R-W2
is between
11.0-in.
thermostat
w.c.
connections
to OFF position.
24
and 13.6qn.
w.c.
to terminate
call for heat.
operation.
switch
has
terminals
FLT (FAULT CODE
RECALL)-
LOW HEAT
BPH (BYPASS
EI3
ONLY--
HUMIDIFIER)-
EMERGENCY
EIE]
HEAT--
MZ (MULTI ZONE)COMPONENT
HEATING
o_ []]Ill
TEST-
o_ []]Ill
"_ []]Ill
BLOWER I
OFF TIME
co hill
DELAY L
A94299
Fig.
11
23--Variable
Turn
gas supply
manual
shutoff" valve
12. Turn
off fllmace
power
supply,
13. Remove
14. Apply
pipe dope
sparingly
8--MODIFY
Modify
Single
to furnace
1 Disconnect
(LGPS).
PRESSURE
Stage
Pressure
wiring
yellow
wires along
wire
SWITCH
SwRch
from pressure
wire harness.
1 Disconnect
orange
insulated
to pressure
PROCEDURE
Variable
diagram)
terminal
terminal
(PRS)
Pressure
on flul_ace
pressure
orange
on inducer
9--CHECK
FURNACE
gas and electric
1i%im
Remove
pipe plug from
3
Attach
4
Turn
gas supply
5
Turn
_:m'nace gas valve
manometer
all threaded
a small back=up
to manifold
manual
switch
wrench
wire to C tem_inal
switch
on tee when
(LGPS).
( oanect
in kit) to NO terminal
Connect
otl_er end to C terminal
on low gas pressure
OPERATION
AND
MAKE
ADJUSTMENTS
to flu'nace
are off
NECESSARY
tap on downstream
tap on gas valve
other (flag
housing
in kit) to splice connector.
in kit. Go to Procedure
pressure
switch
Wiring
with wire tie provided
pressure
oil tow gas pressure
9.
secure
manifold
side of gas valve
(See Fig. 24)
to ON position.
to ON position,
pipe connections
Attach
in kit. Go to Procedure
LPS oil inducer
wire (provided
housing.
switch
on low gas pressure
LGPS.
Connect
housing.
If possiblQ
supplies
shutoff'valve
switch
Switch
inducer
in kit) to NO terminal on tow gas pressure
switch (PRS) located on inducer housing.
tie provided
of I orange wire (provided
along wire laamess.
2
6. Check
Speed
wires
1. Be sure main
end of 1/8" tee, Use
WIRING
Secure with wire
of second
switch LPS located
orange
in unused
Wiring
switch
wire fi'om lowqLeat
2. Connect un-insulated
switch LGPS.
4. Route
Board
diagram)
B,
Modify
2-Stage and
{Refer to furnace
wiring
3. Connect
Control
(See Fig. 7A.)
2. Connect insulated tem_inal of 16=in. yellow wire (provided
style insulated) end to tlae C terminal
on [:umace pressure
3. Route
Furnace
to OFF position,
to end of inlet gas pipe plug and install
gas inlet pipe plug.
PROCEDURE
{Refer
Condensing
manometer.
tightening
A,
Speed
for gas leaks.
25
9.
(See Fig. 22A, 22B,
22(,
or 22D)
other
end
(REMOVE COVER WHEN
CHECKING PRESSURE)
GAS VALVE
PRESSURE i-_
SWITCH(ES)
(LOCATION
WILL 'VARY
DEPENDING
ON MODEL)
MANOMETER
A01070
Fig.
7, Turn on Jim, ace power
24--Adjusting
Manifold
Pressure
{Manifold
supply
z_
WARNING:
FIRE, EXPLOSION,
raNJURY OR DEATH HAZARD
Failure to follo\,v this warning could result in fire, explosion,
personal
injury,
NEVER use matches,
for gas leaks.
PROCEDURE
candies,
flame,
GAS
BNPUT
10--SET
The gas input rate fbr propane
or other
RATE
Manifold
pressure
is for installations
In the U.S.A,
In Canada,
is the same as for natural
Kit Rating
Set Gas
Input
1. Jumper
2. Check
rating
Rate
manifold
a. Remove
burner
Manifold
NOTE:
Gas valve
5. Tm'n fl/mace
MUST
screw
7. Remove
across
burner
9. Tm'n fl/mace
1l.
Set room
12. (heck
manifold
by 2 percent
k to 4500
solution
to check
is
(See Fig. 275 Furnace
gas input rate on rating plate
for each
i000
ft above
t't above
sea level.
sea level.
Furnaces
to call [brheat.
main
(See Fig
burners
8A or 8B.)
ignite.
be measured
(out) to decrease
be in place
main
burner
R and W them_ostat
switch
with burner
when
flame
connections
or control
knob
mani[bld
checking
should
seal cap that conceal
box cover
pressure
maniibld
pressure
pipe dope to prevent
to tem_inate
(in) to increase
almost
transparent.
call fbr heat
to OFF position.
tap plug
gas leaks
switch
or control
knoh
(See Fig. 22A,
DO NOT
for gas leaks when
to ON position.
main burners
26
22B, 22(,
use Teflon
supply
tap plug
screw.
(See Fig. 22A or 22B.)
mani_bld
pressure.
input rate.
be clear blue,
to call for heat
pressure
or clockwise
supply
and replace
power
adjustment
removed.
box cover.
thermostat
Use a soap-and-water
plate (See Fig. 25.) fbr input rate. The input rate _br propane
fiont removed.
of 2000
(See Fig. 27) and gas valve regulator
gas valve contlol
10. Turn on furnace
derate.
counterclockwise
Use propane-gas-resistant
8. Reinstall
fi must be reduced
_br high altitude
Stage
always
gas valve control
manometer
rating
enclosure
_br ahitudes
seal cap MUST
6. Turn off fl_rnace power
NOTE:
wit}* the burner
2000
for gas leaks when
box cover
regulator
jumper
gas. See furnace
by 5 percent
connections
c. When con'ect input is obtaine&
in place when finished.
4. Remove
or death.
for gas leakage.
pressure.
pressure
b. Turn adjusting
above
accounts
on Single
orifices
3. Ac_iust gas mani_bld
NOTE:
_br altitudes
R and W them_ostat
to check
ft.
must be derated
Plate
of ignition
The gas=valve regulator must be set for tow heat first and then set _br high heat on 2=Stage and
must also be adiusted on Single Stage fllmaces.
be measured
up to 2000
the input rating
The (onversion
A.
mnst always
at altitudes
the input
sources
mNFORMAT_ON
detem_ined by manii;old pressure and orifice size
Variable
Speed t'umaces. The gas valve regulator
NOTE:
Attachment)
ignite
tape.
or 22D)
(See Fig. 28.) Be sure regulator
seal cap is
CONVERSmON
KmT RATING
CARRmER
CORP.
-_
THIS APPLIANCE HAS BEEN CONVERTED TO USE PROPANE GAS FOR FUEL, REFER TO KiT iNSTRUCTiONS FOR CONVERSION
PROCEDURES, USE PARTS SUPPMED BY CARRIER CORPORATION AND INSTALLED BY QUALiFiED PERSONNEL
SEE EXIBTNG RATING PLATE FOR APPLIANCE MODEL NO, AND iNPUT RATING,
IOTE: Furnace gas input rate on rating plate is for installationsup to 2000 ff above sea ieveL in U£,A the input rating for altitudes above 2000 ff must
be derated by 2% for each 1000 ff above sea ieve[ in Canadathe input rating must be derated by 5% for aNtudes of 2000 ff to 4500 ff above sea level
KIT NO KGANP3001ALL
(SUPERSEDES:
KGANP2701LPS
KGANP2801F80
KGANP2%1ALL)
FUEL USED: PROPANEGAS
ALTITUDE
APPLIANCE
MODELS
340MAY, 345MAV, 350MAV,
490AAV, 58MCA, 58MSA,
58MXA
PG9MAA
<AllmodelsizesEXCEPT140)
340MAY, 350MAV, 490AAV,
58MXA, 58MCA, PG9MAA
(140ModelSizeONLY)
352MAV,
58MTA,
*
For
355MAV,
58MVP
Canadian
OF
INSTALLATION
0
2001 *
3001
4001
to 2000
to 3000
to 4000
to 5000
iNLETPRESSURE
(rain - max): 110 - 13.6 in. wl
(FT.
ABOVE
SEA
LEVEL}
U.S.A.
*
5001
6001
7001
8001
9001
to 6000
to 7000
to 8000
to 9000
to 10000
Orifice No.
55
55
55
55
1.25mm
1.25mm
1.25mm
1.25mm
1.25mm
Mnfld Press
10.0
10.0
10.0
10.0
11.0
11.0
11.0
11.0
11.0
Orifice No.
54
54
54
54
54
54
54
54
54
Mnfld Press
11.0
10.5
10.5
10.0
10.0
10.0
10.0
10.0
10.0
Orifice No.
Mnfld Press
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
1.25mm
11.0 /
High / Low
5.4
5.1
5.1
5.0
5.0
5.0
tnsta%tions
from
2000 to
4500
ft
5.1
use
U.S.A.
column
2001
to
3000
4.9
ft.
4.9
327697-201
REV,B
A04121
Fig. 25--Conversion
13 Observe unit operation through 2 complete heating cycles
Instructions
Kit Rating Plate
See sequence of operation in i?m'nace Installation,
Start-up and Opeiating
14. Set room d-_ermostat to desired temperature.
g.
Set Gas hput
Rate on Two-Stage
and Variable
Speed Furnaces
Furnace control boards should have already been set up to respond to individual W1 and W'2 signals (see Procedure 7, No
inI:bns_ation can be fbund in t_umace installation instructions.
6) Additional
1. Jumper R and W/W1 them?ostat connections to call fbr heat.
2. Check manil\_ld orifices for gas leaks when main burners ignite.
3. Adjust gas manifold pressure.
a. Remove caps that conceal adjustment screws fbr gas valve regulators.
(See Fig. 22( or 22D.)
b. Adjust low-heat input rate manifold pressure for propane gas. (See kit rating plate #327697-20!
c. Turn low=heat adjusting screw counterclockwise
Rev. B)
(out) to decrease input rate or clockwise (in) to increase input rate.
d. Main burner flame should be clear blue, almost transparent. (See Fig. 28.)
4. Jumper R and W2 on control center tl",ermostat connections. This keeps furnace locked in high=heat operation.
a. Ac[iust high-heat input rate manifold pressure t'or propane gas. (See kit rating plate #327697-20! Rev. B)
b. Tuna high-heat adjusting screw (5/64 hex allen wrench) counterclockwise
rate.
(out) to decrease input rate or clockwise (in) to increase input
c. Remove jumper across R, W1, and W2 after high-heat adjustment to tem_inate call fbr heat
d
Replace caps that conceal gas=valve regulator adjustment screws. (See Fig. 22(7 o1"22D)
e. Main burner flame should be clear blue, almost transparent. {See Fig 28)
5 Turn setup switch LHT or SW=2 on control center to OFF position.
6 Turn t:umace gas-valve switch to OFF position.
7 Tuna oft" filmace power supply.
8 Remove manometer and reattach manifold pressure tap plug
9 Reinstall burner enclosure front
10 Turn t'umace gas-valve switch to ON position.
11 Turn on 1:i/mace powe* supply.
12 Set room thermostat to call fbr heat.
13 Check pressure mp plug fL)r gas leaks when main burners ignite
14 Check for cmTect burner flame
15 Observe unit operation through 2 complete heating cycles
Instructions
See sequence of operation in furnace Installation,
Start-Up, and Operating
16. Set room them?ostat to desired temperature.
PROCEDURE
11--CHECK
LOW GAS PRESSURE SWITCH OPERATION
_he newly installed tow gas pressure switch is a safety device used to guard against adverse burner operating characteiistics
low gas supply pressure. Switch opens at not tess than 6.5" w.c. and closes at not greater than 10.2" w.c.
27
that can result fi'om
GAS CONTROL
LABEL
RATING
PLATE
BURNER
ENCLOSURE
LABEL
GAS VALVE
CONTROL
RATING
PLATE
A01025
Fig.
26--Condensing
Furnace
_
Label
Location
/--BURNER
ENCLOSURE
_MANIFOLD
_BURNER
ENCLOSURE
REFERENCE
PRESSURETUBE
--GASVALVE
--CONTROL
A01081
Fig.
Condensing
27--Multipoise,
Hot-Surface
Ignition,
Fixed-Speed,
Furnace
Component
Location
(Upfiow
Orientaion
Shown)
_fhis switch also prevents operation when the propane tank level is tow which can result in gas with a high concentration
of impurities,
additives,
and residues that have settled to the bottom of the tank. Operation
under these conditions
can cause harm to the heat exchanger
system. )"his
normally
open
switch
closes
when
Should an interIuption
or reduction
Any intetTuption
in control circuit
When
normal
gas pressure
gas is supplied
to gas valve under
nom_al
operating
pressure.
The closed
switch
completes
contlol
circuit.
in gas supply occur, the gas pressure at switch drops below tow gas pressure switch setting, and switch opens.
(in which low gas pressure switch is wired) quickly closes gas valve and stops gas flow to burners.
is restored,
the system
must
be electrically
reset
Gore-establish
nom_al
heating
operation.
Befbre leaving installation,
observe unit operation through 2 complete heating cycles. During this time, mm gas supply to gas valve off just tong
enough to completely
extinguish
burner flame, then instantly restore f_all gas supply. To ensure proper tow gas pressure switch operation,
observe
that there
is no gas supply
PROCEDURE
See Fig. 26 %r label
2. Attach
until after
hot surfi_ce igniter
begins
glowing.
APPLICATION
location.
1. Fill in Conversion
making
to burners
12--LABEL
Responsibility
this conversion
Conversion
Label
(327697-205)
and apply to blower
access
panel as shown.
Date,
are required.
Rating
Plate
Label
(327697-201
Rev. B, See Fig. 25.) on blower
28
shelf as shown.
name,
and ad&ess
of organization
BURNER
FLAME
BURNER
MANIFOLD
A89020
Fig.
28--Burner
Ftame
9/32"
F I 1/32"
-
7/8"
Fig.
29A--Position
of Igniter
to
Burner
(Section
T
1t o215o
Fig.
3
Apply
Gas Conversion
a. For Single
apply
label
327697-203
b. For two-stage
gas valve that was converted
-->
c. For two-stage
gas valve
main
of Igniter
to Burner
(Section
Label
Stage Furnaces,
-->
4. Reinstall
29B--Picture
that was adjusted
to burner
by replacing
(Fig. 22D)
box cover
the regulator
apply
label
[_t_mace door.
29
as shown.
spring
327097-202.
(Fig.
(Do not use 327697°202
22(:) apply
label
which
327097-203.
is similar)
If °215°
13/32"
.__1,,._
I
II-__
_F _
11/32''
BU___
_--
CELL
PANEL
_--HOT
SURFACE
IGNITOR
ASSEMBLY
P_
IGNITOR
C_
BURNER
7/8,,
--_-
IGNITOR
ASSEMBLY
A93347
Fig.
30--Position
of Igniter
to Burner
(Section
i_
BURNER
2)
_i11/32"
BOX'*_...._
NITOR
ASSEMBLY
_
IGNITOR
7/8'r
BURNER
t
IGNITOR
ASSEMBLY
A93260
Fig.
31--Position
of Ignitor
3O
to Burner
(Section
3)
31
© 2004
CAC/BDP
7310
W. Morris
St,
Indianapolis,
IN 46231
agganp31
32
Catalog No. 63GA-NP11