Download Scag Power Equipment RS-ZT Operator`s manual
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OPERATOR'S MANUAL MODEL SWZ FROM SERIAL NUMBER 60001 TO 69999 WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY. * Keep all shields in place, especially the grass discharge chute. * Before performing any maintenance or service, stop the machine and remove the spark plug wire and ignition key. * If a mechanism becomes clogged, stop the engine before cleaning. * Keep hands, feet and clothing away from power-driven parts. * Read this manual completely as well as other manuals that came with your mower. * Keep others off the tractor (only one person at a time). REMEMBER - YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR! Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. This manual covers the operating instructions and illustrated parts list for: All SWZ Machines with a serial number of xxx60001- xxx69999 Always use the entire serial number listed on the serial number tag when referring to this product. EQUIPMENT SAFETY Your mower was built to the highest standards in the industry. However, your mower is only as safe as the operator. Carelessness or operator error may result in serious bodily injury or death. Hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the equipment. Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the equipment. - Scag Power Equipment - • Know the controls and how to stop quickly. • Clear the work area of objects (wires, rocks, etc.) that might be picked up and thrown. • Disengage power to attachments when transporting or not in use. • DO NOT change the engine governor settings or overspeed the engine. • Take all possible precautions when leaving the machine unattended, such as disengaging the mower PTO engagement switch, stopping the engine, and removing the key. • Keep the machine and attachments in good operating condition, and keep safety devices and shields in place and in working condition. • Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. • NEVER store the equipment with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. • The machine and attachments should be stopped and inspected for damage after striking a foreign object, and the damage should be repaired before restarting and operating the equipment. • The discharge chute must be installed and in the down position on the side discharge mower except when optional grass catcher is completely installed. If the mower discharge ever plugs, shut the engine off and wait for all movement to stop before removing obstruction. • Clean grass, leaves, and lubricant spills from surfaces after use to prevent spontaneous combustion. GENERAL SAFETY INSTRUCTIONS • • READ THIS OPERATOR'S MANUAL and instructions furnished with attachments. A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment, Service Department at P.O. Box 152, Mayville, WI 53050. Please indicate the complete model number and serial number of your Scag product. • Perform only those maintenance instructions de- scribed in this manual. If major repairs are ever needed or assistance is desired, contact an authorized Scag dealer. To ensure optimum performance and safety, always purchase genuine Scag replacement parts and accessories. NEVER use “WILL FIT” replacement parts and accessories made by another manufacturer. THE USE OF UNAPPROVED REPLACEMENT PARTS OR ACCESSORIES COULD VOID THE WARRANTY. 1 OPERATOR SAFETY • NEVER operate the machine without approved ventilation. Exhaust fumes are dangerous. DO NOT run the engine indoors. • DO NOT allow children to operate the machine. Do not allow adults to operate the machine without proper instruction. • DO NOT mow when children and others are around. When using any attachments, never direct the discharge of material toward bystanders nor allow anyone near the machine while in operation. • Watch out for traffic when crossing roads or operating near roadways. • Handle gasoline with care - it is highly flammable • Use an approved gasoline container. Never remove the fuel cap or add gasoline to a running or hot engine or an engine that has not been allowed to cool for several minutes after running. Never fill the tank indoors and always clean up spilled gasoline. • When using the mower, proceed as follows: 1. Mow only in daylight or in good artificial light. • Before attempting to start the engine, follow all starting instructions. 2. Never make a cutting height adjustment while the engine is running. • BEFORE leaving the operator’s position, disengage power to attachments. 3. • Before making any repairs or adjustments, disengage power to attachments. STOP THE ENGINE AND REMOVE KEY. Shut the engine off and remove key when removing the grass catcher or unclogging chute. 4. Check the blade mounting bolts for proper tightness at frequent intervals. • DO NOT operate the machine while wearing sandals, tennis shoes, sneakers or shorts. Always wear long pants and substantial shoes. NEVER wear loose fitting clothing which could get caught in moving parts. Wearing safety glasses and safety shoes is advisable and required by some local ordinances and insurance regulations. • • • Do not stop or start suddenly. WHEN OPERATING ON A SLOPE, TRAVEL ACROSS THE GRADE, WHENEVER POSSIBLE, NEVER UP OR DOWN. • Do not touch engine or muffler while engine is running or soon after it is stopped. These areas could be hot enough to cause a burn. • Only use Scag approved riding attachments. Scag Approved Attachments: RS-ZT Using unapproved attachments, (especially "stand-up" riding attachments) may be hazardous. WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control. Be especially cautious when changing direction on slopes. SEE OPERATOR'S MANUAL 481109 WARNING: DO NOT operate on steep slopes. Reduce speed and use extreme caution. ALWAYS FOLLOW OSHA-APPROVED OPERATION. Stay alert for holes, rocks, and roots in the terrain and other hidden hazards. Keep away from dropoffs. 2 HYDRAULIC SAFETY INITIAL RUN-IN First Day of Use or approximately 10 hours. • • • • Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure. Use paper or cardboard and not hands to search for leaks. Hydraulic fluid escaping under high pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin, it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result. Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine. Hydraulic fluid is under high pressure. If you need service on your hydraulic system, please see your authorized Scag dealer. 3 Check for proper operation of the safety interlocks. 3 Check belts for proper tension at 2, 4 and 8 hours; adjust as needed. 3 Check speed control neutral adjustment. Adjust if necessary, (see Adjustments, page 9) so that engine will not start unless speed control lever is in neutral and blade clutch is disengaged. 3 Check steering control neutral and adjust, if needed, as indicated in the Adjustments Section. 3 Check tires for proper pressure (see Adjustments, page 9). 3 Check for loose hardware. Tighten as needed. 3 Grease machine fittings: • 2 caster wheel bearings • • • • • • • 3 2 caster wheel pivots 2 or 3 spindles (bearings) 1 or 2 deck idler pivot arms 1 engine idler arm pivot 2 speed control shafts 2 neutral cam weldments 2 pivot weldments, pump control BEFORE STARTING Proper tension Fraying and wear Twisting Cracking 3 Check initial tension of the cutter blade drive belts. If belts are not properly tensioned, see Adjustments, page 6&7. 3 Check oil levels in the engine and hydraulic reservoir. SGB108 Fuel Valve (Open position is Down) Fill the fuel tank with clean, fresh lead-free gasoline. 2. Pull speed control lever to NEUTRAL position. -NOTEFor best engine performance, SCAG recommends using gasoline with an octane rating no less than 87. SGB108 3. Pull the mower PTO engagement switch down to STOP position. -NOTENeutral latches must be in NEUTRAL LOCK position for startup. -NOTERead and understand the instructions on safety before attempting to operate the mower. 4. Turn key switch on. -NOTESome engines are recoil start models, others are electric; manual choke locations will vary. Speed Control In Neutral Throttle Adjustment START STOP FAST • • • • NEUTRAL CHOKE SLOW FAST 3 1. Open the fuel valve. Check belts for: SLOW 3 TO START ENGINE Neutral Latch Position (both handles) Blade Clutch In Stop Position ON OFF Key Switch On Starting Engine 4 SGB104 1. With steering control lever in neutral, move the speed control lever into the first notch from the neutral position for initial operation. TO START ENGINE - cont'd 5. Start engine and choke as required. Adjust throttle to desired engine speed. 2. While squeezing steering control levers with both hands, release both neutral latches. When steering control levers are released into drive position, mower will travel straight. -NOTEThe zero turn feature is shown by squeezing up full on one steering control lever while releasing the other. The wheel on the side the lever is squeezed, will turn in reverse. 3. To make a right turn, squeeze up on the RH lever; to turn left, squeeze up on the LH lever. Choke Kohler And Briggs & Stratton 4. Shift speed control lever for desired mowing speed. SGB114 -NOTETop speed is suggested only for transport! 6. Pull out and push up the mower PTO engagement switch to engage the cutter deck. 5. TO STOP wheel drive, squeeze both steering levers to the neutral position and lock with the neutral latch. Then move speed control lever to neutral position. MOWER OPERATION -NOTEBe sure area is clear before backing up. -NOTEIf you are not familiar with the operation of the hydrostatic drive and zero turn feature, practice turning and maneuvering with the hand controls before engaging the blades. Shift Lever To move the machine in reverse, squeeze up on both steering control levers. 7. When operating on a slope, travel across the grade, never up and down. 8. Before turning the engine off, be certain the blade clutch switch is in the OFF position, neutral latches are in NEUTRAL position, and speed control lever is in NEUTRAL. Neutral Latch Neutral Position Steering Control Lever Steering Control Rod 6. Drive Position 5 ADJUSTMENTS AFTER OPERATION 1. Shut off engine. 2. Recheck cutter drive belts for proper tension, alignment, and any signs of rubbing. Correct and adjust as necessary. To "freewheel" or move the mower around without the engine running, rotate both dump valve levers located at the back of the pumps to "freewheel" positions, approximately 1/2 a turn (see figure below). Levers must be returned to original position to operate the mower. CAUTION: Stop engine and remove key from ignition before making any adjustments. Wait for all moving parts to come to a complete stop before beginning work. BELT TENSION -NOTE- The Hydro Drive Belt is spring-loaded and does not require adjustment. To adjust the cutter deck drive and blade belts: 1. Remove the belt cover. Engaugement Idler RH Belt Tension Adjustment Idler Tension Check Point Dump Valve Levers (normal position) SGB112 -NOTE- Bolts will not always be in this position. To close the dump valve, rotate until bolt stops. 2. To adjust the cutter deck drive belt: Adjust the nut so that the belt moves 1/2" with 10 pounds of pressure. (See figure below). End Of L-Shaped Bracket Nut "J" Bolt Belt Washer sgb004 Cutter Deck Drive Belt Tension AlignmentIdler - L.H. 6 ADJUSTMENTS (cont'd) CUTTER DECK ADJUSTMENTS 3. To adjust the blade drive belt: Using a belt tension gauge, check the belt tension so that the belt moves 1/2" with 10 pounds of pressure. Due to the many conditions that exist, it is difficult to suggest a setting that will work for every lawn. There are, however, two adjustments that should be made on the cutter deck: pitch and height. PITCH is the angle of the blades (comparing front to rear). A 1/4" downward pitch (front of deck down) is recommended for better cutting performance. HEIGHT is the nominal distance that the blade is off the ground. This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground. Blade Drive Belt Tension Check Adjusting the blade height can be done by moving any number of the five smaller spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft. All blades should be positioned equally (see Spindle Illustration, p. 8). Adjust the tension by tightening or loosening the J-bolt. Nut Washer Deck "J" Bolt Belt Belt Tension Adjustment - Idler, R.H. 4. Replace the belt covers. BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower. If you experience frequent belt wear or breakage, see your authorized Scag service dealer for belt adjustment. 7 ADJUSTMENTS (cont'd) For cutting in the lowest position, mount the cutter deck in the top hole (A). For cutting in the highest position, mount the deck in the lowest hole (C). Setting the cutter deck height will be determined by the type of cutting conditions. TAPERED BEARING SPINDLE ASSEMBLY The cutter deck is shipped with one spacer on top of spindle and four underneath (see figure below). Hex Nut-Torque to 75 Lb-Ft Cutter Blade Spacer 1/4" A B C Cutter Deck Spindle Shaft Spindle Assembly Hex Head Bolt / Nut Cutter Blade Spacers1/4" Repositioning The Cutter Deck Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck (see figure below). To adjust caster spacers, raise the deck and remove pin and caster wheel. Reposition caster spacers as needed then replace caster, top spacers and pin. Make the same adjustments on the other caster wheel. Washer Cutter Blade Hex Head Bolt Pin Spacers -NOTEFor best results, keep the cutter deck high in relation to the engine deck and the blades low in the cutter deck; ie. 3 or 4 spacers below the spindle shaft. Additional range to the cutting height can be achieved by repositioning the cutter deck in relationship to the engine deck. This adjustment also effects the pitch of the deck. There are three positions for mounting the cutter deck (see figure following column). Repositioning Caster Spacers 8 ADJUSTMENTS (cont'd) Steering Control Rod BLADE HEIGHT ADJUSTMENT -NoteFor best cut and discharge a minimum of three spacers should be between the blade and spindle. (see page 8) Bolts TIRE PRESSURES Caster Wheels 25 PSI Drive Wheels 15 PSI NEUTRAL ADJUSTMENT Spring Bellcrank Handle -NOTEThis is the only adjustment to properly set neutral. SC160G NEUTRAL ADJUSTMENT 1. Move the mower to a secure area away from bystanders and preferably, facing a wall. Raise the drive wheels off the ground. Block caster wheels. 5. Observe the drive wheels. If they rotate, loosen the bolts on the neutral adjustment handle and move the handle up or down until the wheels are in neutral (up for reverse and down for forward). (See figure above). CAUTION Do not try to adjust neutral with the speed control rods or the speed adjustment cam. 6. Tighten the bolts on the neutral adjustment handle. When tightening the bolts, hold the bellcrank to prevent it from rotating and throwing off the neutral adjustment. 2. Remove the speed control spring and the steering control rod from the machine by removing the hairpin at the swivel and at the handle. (See figure below). 7. Turn off engine. STEERING CONTROL ROD ADJUSTMENT Neutral Latch -NOTEThis adjustment is made to allow the steering control lever to be moved out of the neutral latch without engaging reverse. Neutral Position Steering Control Lever Steering Control Rod 1. Connect BOTH steering control rods into the steering control lever up on the handles. Do not install the hair pin through the rod at this time. Drive Position 2. Put the steering control lever control rod into the neutral latch. (See figure on page 10). 3. Start engine and let it warm up for a few minutes. 4. Loosen the wing nut and let the speed adjustment bearing lever fall away from the cam. 9 ADJUSTMENTS (cont'd) -NOTEMake sure that the adjustments on page 9 have been completed, the neutral latch is engaged and that the speed shift lever is in neutral. Neutral Latch Neutral Position Steering Control Lever 1. Place the speed adjustment bearing lever where the bearing just contacts the speed adjustment cam. (See figure below). Steering Control Rod Steering Control Rod Swivel Joint Speed Adjustment Cam Bearing Drive Position Speed Adjustment Bearing Lever 3. Turn the swivel joint on the steering control rod until the swivel joint lines up in the center of the slot in the bellcrank. This will allow the control rod to be moved back when shifting out of neutral and not move the bellcrank. 4. Remove the steering control rod from the mower. Install the speed control spring onto the swivel joint and then connect the control rod back to the machine. -NOTEMake sure that the swivel joint does not turn on the control rod while you are doing this. Speed Control Spring Tighten the wing nut securing the speed adjustment bearing lever and repeat on other side. 5. Put the machine on a flat level surface (preferably on grass) and start engine. 6. Place speed adjustment hand lever into the forward speed used most often and see if machine tracks straight. 7. If machine pulls to one side, put the speed adjustment hand lever back into neutral and shut off engine. TRACKING STRAIGHT ADJUSTMENT -NOTEThis adjustment will allow the machine to travel in a straight line at the normal operating speed. SC161G 4. 5. Install the hair pins into the control rod up at the handle and into the swivel joint. -NOTEBefore making this adjustment be sure that the tire pressure has been checked and that it is correct. (See page 9) Bellcrank WARNING: Never move the bearing forward beyond just touching the cam, or reverse will be engaged unintentionally. 8. 10 If the machine pulls to the left, on the left side of the bell crank, loosen the wing nut and move the adjustment bearing lever 1/16" away from the cam and retighten the bolts. Restart engine and check tracking. ADJUSTMENTS (cont'd) 9. The farther the adjustment bearing lever is moved away from the cam, the faster that side will drive. Continue adjusting the bearing lever until the mower tracks in a straight line. 10. Conversely, if the machine turns to the right, adjust the right bearing lever away from the cam. 11. Contact your Scag servicing dealer if you cannot adjust the tracking properly. CUTTER BLADES Angle Blade Back Do Not Cut In X 0 30 X Must NOT Exceed 1/3 Blade Width Do not sharpen beyond 1/3 of the width of the blade. Suggestion: Dress the blade with a file. Using a wheel grinder may burn the blade. Check the balance of the blade. If blades are out of balance, vibration and premature wear can occur. See your authorized Scag dealer for blade balance tools. 11 LUBRICATION & MAINTENANCE Break-In (1st 10 Hours) 8 Hours (Daily) 40 Hours (Weekly) 100 Hours (Biweekly) 200 Hours (Monthly) X X X X X X X X X X X X X X X X X X X X X COMMENTS PROCEDURE Check all hardware for proper tightness Change engine oil and filter at 5 hours Check hydrostatic oil filter at 20 hours Check belts for proper adjustment Add oil as needed - SAE 10W30 Check after 2,4,8 hours of running Check engine oil Clean blower screen Remove debris from under belt cover Sharpen cutter blades Grease spindle bearings * Clean air filter Do not over fill MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED MORE OFTEN IF NEEDED + US Lithium MP White Grease 2125 MORE OFTEN IF NEEDED Check battery acid level Check tire pressure Distilled water only Add or adjust as needed Grease caster wheel bearings Grease caster wheel pivots Grease idler arm pivots Change engine oil and filter Replace air filter Chassis grease Chassis grease Chassis grease See engine manufacturer information MORE OFTEN IF NEEDED Check all hardware for proper tightness Clean and adjust spark plugs Drain Hydraulic System and replace fluid Change hydrostatic oil filter See engine mfg. information Use SAE 10W30 motor oil Clean area before removing filter * Depending on climate and environment, lubrication may be required every 8 to 40 hours. Grease spindle until grease comes out the grease relief valve. + Compatible Greases: US Lithium MP White Grease 2125 Mobilux #2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations Shell Alvania #2 found at Shell Service Stations Lidok EP #2 found at industrial shops 12 TROUBLESHOOTING CUTTING CONDITIONS CAUSE CONDITION Stringers - Occasional Blades of Uncut Grass Width of Deck CURE Low engine RPM Run engine at full 3600 RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades, incorrect sharpening Sharpen blades Deck plugged, grass accumulation Clean underside of deck Belts slipping Adjust belt tensions Dull, worn blades Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged, grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Replace blades Not enough overlapping between rows Increase the overlap of each pass SGB020 Streaking - Strips of Uncut Grass in Cutting Path Width of Deck SGB018 Streaking - Strips of Uncut Grass Between Cutting Paths Width of Deck SGB019 Width of Deck 13 TROUBLESHOOTING CAUSE CONDITION Uneven Cut on Flat Ground - Wavy High-Low Appearance, Scalloped Cut, or Rough Contour CURE Lift worn off of blade Replace blade Blade upside down Mount with cutting edge toward ground Deck plugged, grass accumulation Clean underside of deck Too much blade angle (deck pitch) Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Dull blade Sharpen blade Uneven ground May need to reduce ground speed, raise cutting height, and/or change direction of cut Tire pressures not equal Check and adjust tire pressure Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer Width of Deck SGB020 Uneven Cut on Uneven Ground Wavy Appearance, High-Low Scalloped Cut, or Rough Contour Width of Deck SGB021 Sloping Ridge Across Width of Cutting Path Width of Deck SGB023 14 TROUBLESHOOTING CAUSE CONDITION Scalping - Blades Hitting Dirt or Cutting Very Close to the Ground Width of Deck CURE Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions Cutting too low May need to reduce ground speed, raise cutting height, change direction of cut, and/or change pitch and level Rough terrain May need to reduce ground speed, raise cutting height, and/or change direction of cut Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Blades not mounted evenly Adjust pitch and level Bent blade Replace blade SGB022 Step Cut Ridge in Center of Cutting Path Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect See your authorized SCAG dealer Bent spindle mounting area See your authorized SCAG dealer Width of Deck SGB024 Slope Cut - Sloping Ridges Across Width of Cutting Path Internal spindle failure Bent deck housing See your authorized SCAG dealer See your authorized SCAG dealer Width of Deck SGB025 15 TECHNICAL SPECIFICATIONS ENGINES General Type: Brand: Models: Horsepower: Type: Displacement: Cylinders: Governor: Exhaust Group: Fuel Pump Group: Oil Pump Group: Valve Group: Starter/Electrical: Charging System: Heavy duty industrial/commercial Kohler, Kawasaki, Briggs & Stratton Kohler CV14T, CVE 20;Kaw. FC420V;B&S 303776, 350777 Kohler 14HP& 20HP; Kaw. 14HP; B&S 16HP & 18HP 4 cycle gas, vertical shaft engines Kohler: 14HP = 398cc, 20 HP= 624 cc Kawasaki: 14HP = 423cc B & S 16HP = 480 cc, 18HP = 570cc Varied - see manufacturer's specifications Mechanical type governor with variable speed control set at 3600 rpm (+75 rpm), idle set at 1200 rpm (+75 rpm) Single exhaust canister muffler Varied - See manufacturer's specifications Varied - See manufacturer's specifications Varied - See manufacturer's specifications Electronic Ignition with recoil starter or 12 volt battery with alternator, solid state ignition with key start 15 amp ENGINE DECK Thickness: Fuel Tank: Drive Wheels/Tires: Brakes: Axles: Handle Bars: 7 gauge steel 5 gallon (19.0 litres) seamless polyethylene 16x6.50-8 four-ply pneumatic tubeless, radius edge Dynamic breaking through hydro drive system 1" tapered 1-1/4" diameter DRIVE SYSTEM Type: Hydro Pumps: Drive Wheel Motors: Hydro Fluid Cooling Group: Steering / Travel Control:: Dump Valves: Axles: Wire Harness: Safety Group: Forward Speed Range: Reverse Speed Range: Hydro drive with two variable displacement pumps and two cast-iron high torque motors Two Hydro-Gear Model BDP 10L pumps with dump valves for movement without running the engine Two 12 cu. inch cast-iron high torque motors Heavy-duty cooling radiator, 7 qt. capacity cooling reservoir, uses, SAE 10W30 fluid and 10 micron filter Independent handle controls for each wheel, squeeze to move from forward to neutral to reverse, neutral lock lever, speed range controlled with single lever (patented design), in-field tracking adjustment with no tools necessary Allows for movement without engine running 1" tapered motor shafts 14 gauge wire Handle actuated operator presence system (patented design), blade / clutch and transmission interlock to engine kill 0 to 7.4 mph 0 to 3.0 mph Date of Issue: July 27, 1995 Specifications Subject to Change Without Notice 16 TECHNICAL SPECIFICATIONS (CON'T) CUTTER DECKS Type: Construction: Cutting Width: Cutting Height Adjustment: Cutter Blades: Blade Engagement: Discharge Opening: Caster Wheels: Spindles: Spindle Pulleys: Idler Pulley: Idler Arm: Cutter Deck Belts: SWM 36, SWM 48, SWM 52, SWM 61, SWM 72 Out-front design with anti-scalp rollers SWM36,48: 7-gauge steel with 7-gauge (3/16") steel skirt SWM52,61,72:10-gauge steel with 7-gauge (3/16") steel skirt 35.5" (90.2 cm), 48.0 (122.0 cm), 52.0 " (132.0 cm), 61.0 " (155.0 cm), 71.5" (181.6 cm) Adjustable from 1-3/4" to 4-1/4" in 1/4" increments .204 thick, milled edge, 5150 alloy steel SWM 36: Two (2) 18" SWM 48: Three (3) 16.5" SWM 52: Three (3) 18" SWM 61: Three (3) 21" SM72: Three (3) 24" blades Electric blade brake clutch with instrument panel switch Extra wide 11.5", 13.75 " discharge opening with hinged chute 9.4 x 3.5 smooth tread flotation, inner tubes, split rims, roller bearings, with quick pin removal Cast housing, taper roller bearing, low maintenance with top access grease fitting and grease overfill relief poppet Cast-iron with easily removed taper hubs 5" diameter pulley, welded and riveted construction, 1-3/8" O.D. Bearing Heavy duty idler arm of 1/4" channel steel B-section with Kevlar cord ADDITIONAL SPECIFICATIONS OPTIONAL ITEMS/ATTACHMENTS Fabric Grass Catcher: Metal Grass Catcher: Steerable Sulky: Mulching Plate: GC-F4 Grass Catcher with 4 cubic ft. capacity GC-4D Grass Catcher with 4 cubic ft. capacity and rope pull dump or pick-up and dump RS-ZT Steerable Sulky withpadded seat and full articulation for zero-radius turning Steel plate fits over discharge opening. No blade change or or removal required. Installs and removes in the field. APPROXIMATE DIMENSIONS SWM36 SWM48 SWM52 SWM61 SWM72 Length: Length with Grass Catcher: Tracking Width: Width: Width (with discharge chute up): With with grass catcher: Height: Height with grass catcher: Weight Weight with grass catcher: Turning Radius: 74.0" 74.0" 37.0" 54.5" 37.5" 55.0" 40.5" 40.5" 510 lbs. 550 lbs. Zero Date of Issue: July 27, 1995 Specifications Subject To Change Without Notice 17 74.0" 74.0" 42.0" 60.0" 53.0" 69.0" 40.5" 40.5" 550 lbs. 590 lbs. Zero 74.0" 74.0" 42.0" 60.0" 53.0" 69.0" 40.5" 40.5" 590 lbs. 630 lbs. Zero 76.0" 76.0" 42.0" 70.0" 63.0" 80.0" 40.5" 40.5" 625 lbs. 665lbs. Zero 76.0" 76.0" 42.0" 81.0" 74.0" 91.0" 40.5" 40.5" 695lbs. 730 lbs. Zero 32" & 36" CUTTER DECKS 41 9 45 47 43 11 41 44 44 45 61 59 11 46 46A 43 58 57 22 42 53 A 41 39 39A 40 48 7 60 58 42 54 14 55 50 13 56 37 18 49 52 38 36 51 A 49 2 19 37 20 21 14 55 35 40 22 21 8 20 1 1A 14 25 23 24 62 27 28 26 35 10 5 66 29 22 6 34 32 31 33 4 11 3 12 30 31 11 64 5 15 15A 16 63 67 17 SC409G 18 65 36" CUTTER DECK Ref. Part No. No. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS 30 31 32 33 34 35 36 37 38 39 Cutter Deck (Includes decals) CutterSpindle Assembly Spacer, Inside Tapered Nut, 5/16-24 Tapered Bearing (two) Spindle Housing, Tapered Bearing Grease Fitting Str. 5/16 Spindle Shaft Hex Head Bolt, 3/8-16 x 3-1/2" Key, 1/4 x 2" Spacer, Cutter Blade Hex Head Bolt, 5/16-18 x 1-1/4" Spacer Nut, 5/16-18 Serrated Flange Cutter Blade, 18" Cutter Blade, 18" High Lift Flat Washer, 5/8" W Hex Hd. Bolt, 5/8-11 x 9-1/2" Caster Assembly (includes 19-28) Quick Pin Spacer, Caster Yoke, 1/2" thick Bronze Bearing Spring, Chute Return Support Assy. (incl. 21-23) Caster Yoke Sleeve, Caster Wheel Bearing Hex Hd. Bolt, 1/2-13 x 5-1/2" Hex Locknut, 1/2-13 Wheel Assy. (incl. 4,29-34) Tire only, Caster Wheel Inner Tube Only (not shown) Rim Pair, Caster Wheel Retainer, Bearing, Caster Wheel Roller Bearing, Caster Wheel Grease Fitting 45 deg., 1/4-28 Hub Assy. (incl. bolts) Capscrew, 5/16-18 x 3/4" Serr. Flange Hex Head Discharge Chute Hex Nut, 5/16-18 Elastic Stop Hex Head Bolt, 5/16-18 x 1" Belt Cover Assembly 46850 46631 43296 48307-08 481022 43294 48114-04 43298 04001-77 04063-08 43278 04001-10 43077 04019-03 48108 48185 04040-10 04001-41 46079 04066-01 43037-01 48100-01 481050 46082 45006 43022 04001-37 04021-07 48307 48307-02 48006-03 48307-04 48006-07 48006-06 48114-03 48006-05 04017-16 46725 04021-10 04001-09 46797 Ref. Part No. No. 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 04041-07 04029-03 48924 48926 04001-01 04020-09 48204 48269 04021-05 04019-04 04004-02 04017-42 04019-05 43277 04041-07 04021-09 45423 46748 48100-02 04050-05 44078 481025 481024 43297 43312 48677 481035 04041-12 04001-108 48098 Description Flat Washer, 3/8" (.391 x .938 x .105) Wing Nut, 3/8-16 Pulley Tapered Hub, 1.125 Bore Hex Head Bolt, 1/4-20 x 3/4" Hex Nut, 5/8-11 Belt, Blade Drive Pulley, Belt Guide Nut, Center Locknut - 3/8-16 Nut, 3/8-16 Serrated Flange Support, Belt Cover Capscrew, 7/16-14 x 1" Serr. Flange Hex Nut, 7/16-14 Serrated Flange Spacer, J-Hook Flat Washer Nut, 3/8-16 Elastic Stop Idler Pivot Idler Arm Assy. (incl. 22 & 58) Bushing, 1-1/8 x 1.0 Flanged Retaining Ring, 1-1/8" Ext. "E" J-Hook Seal, Cutter Spindle Seal, Cutter Spindle Spindle Bushing Spacer, Outside Relief Fitting, Cutter Spindle Nut, Flat Washer Hex Head Bolt, 5/16-18 x 1-1/4" Shield, Spindle * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 19 48", 52", 61", & 72" CUTTER DECKS 83 59 56 51 41 45 44 40 45 44 61 11 83 43 43 11 83 48 45 60 47 61 4 40 39 11 41 62, 62A 63 46 46A 46B 41 22 51 44 58 43 42 65 49 13 61 14 64 74 40 76 9 78 83 63 A 38 36 18 52 73 50 55 54 51 40 37 20 67 57 68 64 22 77 35 19 77 A 35 14 14 51 75 21 50 22 21 8 35 14 20 23 24 2 25 27 66 1 28 80 26 81 79 72 10 5 53 82 7 6 29 34 11 32 31 33 83 11 30 70 12 3 5 15 15A 31 16 71 84 17 SC151G 20 69 48", 52", 61", & 72" CUTTER DECKS Ref. Part No. No. Description 48 52 61 72 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15A 15A 15A 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NS 30 31 32 33 34 35 36 36A 37 38 39 39 39 39 40 41 42 42A 42B 43 44 45 46 Cutter Deck (Includes decals) Cutter Deck (Includes decals) Cutter Deck (Includes decals) Cutter Deck (Includes decals) Spindle Assembly Sleeve, Cutter Spindle Pulley Tapered Bearing (two) Spindle Housing Grease Fitting Str. 1/4-28 Spindle Shaft Idler Pivot Key, 1/4 x 1/4 x 2" Spacer, Cutter Blade Hex Head Bolt, 5/16-18 x 1-1/4" Spring, Chute Return Nut, 5/16-18 Serr. Flange Cutter Blade 16-1/2" Cutter Blade 18" Cutter Blade 21" Cutter Blade 24" Cutter Blade 16-1/2" High Lift Cutter Blade 18" High Lift Cutter Blade 24" High Lift Flat Washer, (.688 x 1.75 x .134) Hex Head Bolt, 5/8-11 x 9-1/2" Caster Assy. (incl. 19-28) Quick Pin Spacer, Caster Yoke, 1/2" Thick Bushing, 5/8 x 1", Flanged Relief Fitting, Cutter Spindle Support Assy., (incl. 21-23) Caster Yoke Sleeve, Caster Wheel Bearing Hex Head Bolt, 1/2-13 x 5-1/2" Nut, 1/2-13 Elastic Stop Wheel Assy. , (incl. 29-34,81) Tire Only, Caster Wheel Inner Tube Only, Caster Wheel Rim Pair, Caster Wheel Bearing Retainer, Caster Wheel Roller Bearing, Caster Wheel Grease Fitting 45 Deg., 1/4-28 Hub Assy., (incl. Bolts) Capscrew, 5/16-18 x 3/4" Discharge Chute Discharge Chute Nut, 5/16-18 Elastic Stop Hex Head Bolt, 5/16-18 x 1" Belt Cover, (incl. Decals) Belt Cover, (incl. Decals) Belt Cover, (incl. Decals) Belt Cover, (incl. Decals) Flat Washer, (.391 x .938 x .105) Wing Nut, 3/8-16 Pulley Pulley Pulley Tapered Hub Hex Head Bolt, 1/4-20 x 3/4". Nut, 5/8-11 Hex Head Pulley, Double x 46851 46751 46752 46608 46631 43296 48924 481022 43294 48114-04 43298 45037 04063-08 43278 04001-10 481050 04019-03 48110 48108 48111 48112 48184 48185 48304 04040-10 04040-41 46079 04066-01 43037-01 48100-01 48677 46082 45006 43022 04001-37 04021-07 48307 48307-02 48006-03 48307-04 48006-07 48006-06 48114-03 48006-05 04017-16 46726 46725 04021-10 04001-09 46798 46804 46805 46848 04041-07 04029-03 48924 48753 48967 48926 04001-01 04020-09 48923 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x Ref. Part No. No. 46a 46B 47 47 47 47 48 48 48 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 62A 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 48940 48966 48087 48285 48265 48295 48089 48286 48088 48296 04021-05 04019-04 04021-09 04004-02 04001-08 04017-42 04019-05 04041-08 44078 48181 04050-02 46081 48100-05 43028 44078 43077 04041-12 04001-46 481024 46748 43277 481035 43312 43297 04030-03 04001-108 04001-77 45329 48269 48100-02 04050-05 48038 45046 04040-15 48307-08 48098 481025 Description Pulley, Double Pulley, Double Belt,RH Blade Drive Belt,RH Blade Drive Belt,RH Blade Drive Belt,RH Blade Drive Belt, Blade Drive Belt, Blade Drive Belt, Blade Drive Belt, Blade Drive Nut, 3/8-16 Centerlock Nut, 3/8-16 Serr. Flange Nut, 3/8-16 Elastic Stop Support, Belt Cover Hex Head Bolt, 5/16-18 x 3/4" Capscrew, 7/16-14 x 1" Serr. Nut, 7/16-14 Serr. Flange Flat Washer, 3/4 Special J-Hook Idler Pulley, "V" Groove Retaining Ring, 3/4" Ext. "E" Idler Arm Assy. (incl. 22 & 61) Bushing, 3/4 x 1/2 J-Hook, Idler Pulley J-Hook, Idler Pulley Spacer, Pulley Flat Washer, 3/8 x 1-1/2 x 16 Ga. Hex Head Bolt, 3/8-16 x 2-1/4" Seal, Cutter Spindle Idler Arm Assy., (incl. 22 & 77) Spacer, J-Hook Nut, Cutter Spindle Spacer, Outside Spindle Bushing Lock Washer, 5/16" Hex Head Bolt, 5/16-18 x 4-1/4" Hex Head Bolt, 3/8-16 x 3-1/2" Idler Pivot Idler Pulley, Clutch Belt Bushing, 1-1/8 x 1.0 Flanged Retaining Ring,1-1/8 Ext. "E" Guide, Roller Roller Shaft Flatwshr., 5/16 (.375 x .875 x .083) Nut, 5/16-24 Tapered Shield, Spindle Seal, Cutter Spindle x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 21 48 52 61 72 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x ENGINE DECK -BV Only 7 97 78 6 4 1 80 7 81 3 8 86 38 ELECTRIC START ONLY 92 91 BLK RED 2 9 89 10 85 18 16 35 82 16 11A 13 15 11A 40 21 72 38 77 19 14 88 73 94 11 67 83 12 12A 17 36 KA ONLY 36A 87 96 39 11 22 20 23 98 103 38 79 76, 76A 28 42 44 74 71 70 38 66 38 27 75 46 46A 45 51 26 50 47 38 50 62 47 29 41 68 49 64 32 51 52 52A 61 60 58 59 72 30 31 57 102 25 44A 63 84 93 43 72 73 69 95 41 65 73 72 24 39 40 54 55 33 48 37 90 34 53 56 SC152G 22 ENGINE DECK 14KA 14KH 16BV 20CVE 14KA 14KH 16BV 20CVE Ref. Part No. No. 1 1 1 1 1 1 1 1A 1B 2 3 4 5 6 7 8 9 10 11 11A 12 12A 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36A 37 38 39 40 41 42 43 44 44A 45 46 46A 47 48 49 14KAE Description 48842 Engine 14KA Kawasaki 481052 Engine 14KAE Kawaski 48844 Engine 14KH Kohler 481065 Engine 16BV Briggs Vanguard 48766 Engine 16BVE Briggs Vanguard 481066 Engine 18BV Briggs Vanguard 48971 Engine 20CVE Kohler Command 481067 Exaust System, BV Engine 481068 Debris Guard, 18HP BV 04050-10 Retaining Ring, 1/2" Ext. "E" 04020-02 Hex Nut, 1/4-20 04010-10 Screw, 1/4-20 x 2" Rnd. Hd. Phil. 421239 Strap, Fuel Tank 48311 Cap, Fuel Tank 48292 Pad, Rubber-Fuel Tank - Upper 46846 Fuel Tank Assy. (incl. 9, 10) 48309 Bushing 48308 Valve, Fuel Shut-off 48059-01 Clamp, Fuel Hose 48059-02 Clamp, Fuel Hose, (KA Only) 48058 Fuel Hose, 1/4 ID x 20" KA, BV 48058 Fuel Hose, 1/4 ID x 23" 48028-05 Cable Tie 48057-02 Fuel Filter 48179 Fuel Hose, 7/32 ID x 3-1/2" 04015-06 Capscrew, #10-32 x 1 Soc. Hd. 46323 Lever Assy., Pump Control -LH 46324 Lever Assy., Pump Control -RH 46439 Battery Box Kit 48015 Battery 04001-44 Bolt, 1/4-20 x .50" 04020-02 Nut, 1/4-20 48099 Pad 42392 Battery Cover 04029-01 Wing Nut, 1/4-20 45685 Battery Support 48661 Pad, Rubber 04003-01 Bolt, 1/4-20 x 6" Carriage 48468-05 Hub, Wheel (incl. 34) 4810-81 Wheel Assy., (incl. 29,31,32,34) 481081-02 Tire, 16 x 6.50, 4 ply 48004-04 Rim Assy 48679 Hex Castle Nut, 3/4-28 UNEF 48004-06 Nut, Lug 48205 Pad, Rubber-Fuel Tank, Lower 46767 Engine Deck, 16" Wide, W/Decls. 46768 Engine Deck, 20" Wide, W/Decls. 04063-15 Key, 3/16 x 3/16 x .75 04019-03 Nut, 5/16-18 Serr. Flange 04001-11 Bolt,5/16-18 x 1-1/2" Hex Head 04019-02 Nut, 1/4-20 Serrated Flange 04019-04 Nut, 3/8-16 Serr. Flange 04017-18 Capscr., 5/16-18 x 1.25 Sr. Flg. 04001-22 Bolt, 3/8-16 x 2-3/4" Hex Head 04030-04 Lockwasher, 3/8 04001-19 Bolt, 3/8-16 x 1" Hex Head 04001-46 Bolt, 3/8-16 x 2-1/4" 04063-01 Key, 1/4 x 1/4 x 1.25" 04063-20 Key, 1/4 x 1/4 x 1.0" 04012-04 Setscrew, 5/16-18 x 3/8" 48437 Wheel Motor 48988 Pulley, Pump Drive Engine Ref. Part No. No. 16BVE 18BV x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 50 51 52 52A 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 76A 77 78 79 80 81 81A 82 83 84 85 86 87 88 89 90 91 92 92A 92B 93 94 95 96 97 98 98 99 99 100 101 102 102 103 14KAE 04063-14 Key, 5.0 x 5.0 x 25mm 48586 Pulley, Pump Shaft 48553 Belt, Pump Drive 48587 Belt, Pump Drive 48786 Electric Clutch 04041-18 Flat Washer,7/16 04030-05 Lock Washer, 7/16 04001-93 Hex Head Bolt, 7/16-20 x 3" 04001-13 Hex Head Bolt, 5/16-18 x 2.75" 421564 Backing Plate, Clutch Stop 48814 Rubber Pad, Clutch Stop 04040-15 Flat Washer, 5/16 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" 04041-07 Flat Washer, 3/8 48473 Pulley, Idler Pump Drive 04021-05 Nut, 3/8-16 Center Lock 04001-08 Hex Head Bolt, 5/16-18 x .75" 48051 Spring, Pump Belt Idler 04040-14 Flat Washer, 1/4 04050-02 Retaining Ring, 3/4 Ext. "E" 48114-04 Grease Fitting, Str. 1/4-28 45212 Pivot, Idler Arm 46467 Idler Arm, (incl. 69 & 84) 04021-10 Nut, 5/16-18 Elastic Stop 48030-09 Clamp 04003-04 Carrage Bolt, 5/16-18 x 1" 421370 Clutch Bracket 04017-19 Capscr, 5/16-18 x 1.50" Sr. Flg. 04002-01 Metric HH Bolt, M8-1.25 x M30 04003-08 Carrage Bolt, 5/16-18 x .75" 04031-09 Lock Washer, 5/16 Int. Tooth 04030-03 Lock Washer, 5/16 48257 Pipe Cap 48402-04 Pipe,4.75" Nipple 48402-03 Pipe, 5.25 Nipple 04003-09 Carrage Bolt, 1/4-20 x 1-1/4" 48029-06 Starter Cable, 18" Red 48100-05 Bushing, 3/4 Sintered 48016 Solenoid 45283 Shaft Weldment, RH Pump Cntl. 421390 Bracket, Capacitor ** Condenser (order from Kaw. ) 04003-02 Carrage Bolt, 1/4-20 x 3/4" 04061-03 Cotter Pin, 3/32 x 1.25" 48029-02 Battery Cable, 31.5" Red 48029-15 Battery Cable, 36" Black 48029-14 Battery Cable, 31.5 Black 48029-11 Battery Cable, 27" Black 421703 Battery Box 48126 Rubber Boot 04003-12 Carrage Bolt, 5/16-18 x .75 48030-10 Cable Clamp, .75 ID 04002-07 Metric H H Bolt, 8-1.25 x 10 45418 Pulley Guard, 16" Frame 45419 Pulley Guard, 20" Frame 481077 Wire Hrns. Adapter, Man. Start 481054 Wire Hrns. Adapter, Elec. Start 04021-08 Nut, 1/4-20 Elastic Stop 04019-03 Nut, 5/16-18 Serrated Flange 04041-08 Washer, 3/4-.766 x 1.2 x .06 04041-08S Washer, 3/4-.766 x 1.2 x .035 **** Regulator, (order from Kaw.) ** Kawasaki condenser part number is 21013-2064. Order from your Kawasaki dealer or distributor. **** Kawasaki voltage regulator part number 21066-2071. Order from your Kawasaki dealer or distributor. 23 16BVE Description 18BV x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x HANDLE ASSEMBLY 16 74 17 75 19 19A 11 71 68 15 76 16A 6 18 18A 8 7 11 2 12 9 17 13 20 19 19A 5 4 3 1 10 21 22 23 24 15 14 26 77 41 33 34 35 37 31 32 3 36 40 38 29 11 78 37 27 11 24 16A 3 28 30 32 34 67 60 69 45 61 40 66 42 39 39A 40 63 63A 37 43 65 60 25 43 49 60 48 47 61 44 46 38 64 64A 24 51 3 52 59 61 73 56 55 58 62 57 11 54 24 72 56 55 50 53 70 73 SC153G HANDLE ASSEMBLY 14KA 14KH 16BV 20CVE 14KA 14KH 16BV 20CVE Ref. Part No. No. 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 14 15 16 16A 16A 17 18 18A 19 19A 20 20A 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39A 40 41 42 43 44 45 46 47 48 14KAE Description 46802 Upper Handle Wlmt. W/Decals x 46857 Upper Handle Wlmt. W/Decals x 42675 Quadrant, Speed Control x 04062-02 Hairpin, .094 x 1.19 x 45282 Lever, Speed Adjustment x 43086 Bushing, Speed Adjustment Lever x 04001-20 Hex Head Bolt, 3/8-16 x 1-1/2" x 48493-01 Ball Plunger x 48092 Knob, Speed Adjustment x 04014-01 Capscrew, 1/4-20 x 3/4" FHHS x 04021-08 Nut, 1/4-20 Elastic Stop x 04021-10 Nut, 5/16-18 Elastic Stop x 04010-01 Screw, #10-32 x 1/2" PW HD x 481071 Throttle Control x 48946 Throttle Control 04019-01 Nut, #10-32 Serr. Flange x 48312 Bushing x 45572 Handle, Operator Presents-RH x 45571 Handle, Operator Presents-LH (20") x 45573 Handle, Operator Presents-LH (16") x 48787 Switch,Elec.Clutch Eng. (incl.Nut) x 481076 Wire Harness, Manual Start x 481055 Wire Harness, Electric Start x 48609 Key Switch, Manual Srt. (incl. Hwd) x 48798 Key Switch, Elec. Start (incl. Hwd.) x 42257-01 Neutral Latch-RH x 42257-02 Neutral Latch-LH x 48717 Switch, Neutral Interlock x 48159 Grip x 04032-01 Washer, Curved Spring x 04040-15 Flat Washer x 04031-08 Lock Washer,1/4" Int. Tooth x 04001-17 Hex Head Bolt, 5/16-18 x 2" x 04001-53 Hex Hd. Bolt, 5/16-18 x 2-1/2" x 46744 Lever, Steering Control (incl. 29) x 48492 Grip, Steering Control x 44050 Rod, Steering Control x 48951 Spring, Handle Return x 04017-27 Capscr., 3/8-16 x 1" Ser. Flange x 04030-02 Lock Washer, !/4" x 04019-04 Nut, 3/8-16 Serr. Flange x 44051 Rod Steering Control x 45279 Bellcrank, Speed Control x 04012-02 Setscrew, 1/4-28 x 1/4" x 46335 Cam, Speed Control (incl. SS) x 43166 Jackshaft, Speed Control x 43155 Jackshaft, Speed Control x 04063-13 Key, 1/8 x 1/2" Woodruff x 04021-10 Nut, 3/8-16 Elastic Stop x 46336 Pivot, Pump Ctrl. (incl.Bshg & Zrk) x 48100-04 Bushing, 1/2" ID x 04017-17 Capscrew, 5/16-18 x 1" Serr. Flg. x 04019-03 Nut, 5/16-18 Serrated Flange x 42730 Bar, Speed Control x 43161 Spacer, Speed Ctrl. Bearing x 48409 Bearing, Speed Ctrl. Bellcrank x Ref. Part No. No. 16BVE 18BV x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 63A 64 64A 65 66 67 68 69 69A 70 71 72 73 74 75 76 77 78 14KAE 04001-69 Hex Head Bolt, 5/16-18 x 1-3/4" 48494-02 Spring, Return 481092-01 Knob, Plastic 43308 Bushing 45292 Handle, Neutral Adj 04065-05 Drive Pin, 5/32 x 7/8 Type U 04001-08 HH Bolt,5/16-18 x 3/4" 04030-03 Lock Washer, 5/16 04019-03 Nut, 5/16-18 Serr. Flange 48224 Bearing, Ball Neutral Return 46747 Cam, Neutral (incl. grease ftng.) 48114-05 Grease Fitting, 1/4-28 UNF 04050-01 Retaining Ring, 5/8 Ext. "E" 04001-09 Hex Head Bolt, 5/16-18 x 1" 45295 Shaft, Pump Control-LH 45283 Shaft, Pump Control-RH 45642 Bellcrank, Pump Control-LH 45643 Bellcrank, Pump Control-RH 04050-10 Retaining Ring, 1/2 Ext. "E" 48026 Switch, Neutral Start By Ref. Deck, Engine 04001-10 Hex Head Bolt, 5/16-18 x 1-1/4" 481278 Choke Control 481072 Choke Control 481057 Spring, Return 42413 Fuse Holder 43306 Swivel Joint, Steering Rod 04040-04 Flat Washer (.344 x .688 x .065) 48298 Blade Fuse, 20A 04021-01 Nut, #10-32 Elastic Stop 04010-03 Screw, #10-32 x 1-1/2" Phillips 43305 Pin, Neutral Lock 43032 Swivel Joint 18BV x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 25 16BVE Description x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x HYDRAULIC ASSEMBLY 1 2 K B 5 B E 21 13 4 13 4 29 8 3 30 7 4 E 5 12 31 A 5 13 23 22 10 28 11 4 22 D 6 D C C 20 10 J 10 19 H J 18 18A 11 H 17 28 24 32 3 A 13 7 4 6 15 4 14 16 10 29 8 28 11 K 19 33 12 28 10 34 11 10 9 F G 26 25 FG 10 10 19 19 21 27 SC154G 26 HYDRAULIC ASSEMBLY Ref. Part No. Number 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 34 48535 46618 46619 48484-01 43853-02 48482 48350-04 48603-06 48551 04003-11 481265 48603-02 48350-03 48482 48471-02 48489-02 43096 48353-01 04017-16 04017-22 48603-04 48486-01 04019-03 48351 48352-02 04003-12 46767 46768 04019-04 48462-01 48485-01 48603-03 48352-03 48491 48731-01 04010-10 04021-08 Description 14KA 14KAE 14KH 16BV 16BVE 18BV 20CVE Cap, Oil Reservoir Oil Reservoir Oil Reservior Elbow, 90 deg. Female 1/4 NPT to 1/4 JIC Male Coupling, 7/16-20 SAE Flare Swivel to 1/4" Hose Push On Hose, 1/4" ID - 12" Long (Order By The Inch) Elbow, 90 deg. 7/16-20 JIC to 9/16-18 "O" Ring O-Ring Pump, Sunstrand BDP-10L117 Bolt, Carriage, 3/8-16 x 1-1/4 Hose, Pump to Motor O-Ring Elbow, 90 deg., 7/16-20 JIC x 7/16-20 O-Ring Hose, 1/4" ID - 10" Long (Order By The Inch) Oil Filter Base Elbow, 90 deg. Male 3/4-16 JIC to 1/2" Male NPT Spacer, Oil Filter Base (20" Frame) Coupling, 3/4-16 SAE Flare Swivel to 1/2" Hose Push On Capscrew, 5/16-18 x .75" (For 16") Serr. Flange Capscrew, 5/16-18 x 2.25" (For 20") Serr. Flange O-Ring Elbow, 90 deg. Male 1/4 NPT to 1/4 Hose Push On Nut, 5/16-18 Serr. Flange Hose, 1/2" ID, 12" Long (Order By The Inch) Coupling, 1/4 straight Male NPT to 1/4 Hose Push On Bolt, 5/16-18 x 3/4" Carriage Engine Deck (16" Wide) W/Decals Engine Deck (20" Wide) W/ Decals Nut, 3/8-16 Serr Flange Oil Filter Elbow, 45 Deg.-3/4-16 JIC Male x Male 3/4-16 O-Ring O-Ring Coupling, 3/8 Straight Male NPT to 1/2 Push-on T-Fitting, 3/8 NPT Plug, 3/8-18 NPTF Magnetic Screw, 1/4-20 x 2.0" Round Head Philips Nut, 1/4-20 Elastic Stop x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 27 HYDRAULIC PUMP ASSEMBLY 30 ea lS u rha 26 it lK 25 e Ov 24 23 22 27 28 1 29 19 20 21 17 16 3 15 18 11 2 14 12 13 5 6 7 8 11 10 9 4 SC165G 28 HYDRAULIC PUMP ASSEMBLY Ref. Part No. Number Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Housing Kit (Incl. Housing, Journal Bearing) End Cap Straight. Headless Pin Socket Head Screw End Cap Gasket Charge Pump Kit (Incl. Charge Cover, Gerotor Assy., O-Ring) Gerotor Assembly O-Ring Charge Relief Valve Kit Socket Head Screw Check Valve Kit (Incl. Check Plug, Spring, O-Ring, Orfice Check Valve) Bypass Valve Kit (Incl. Bypass Valve, O-Ring, Back-up Ring) Backup Ring Cylinder Block Kit Block Spring Block Thrust Washer Roller Thrust Bearing Swash Plate Trunnion Arm Guide Slot Cradle Bearing Lip Seal Pump Shaft Ball Bearing Retaining Ring Lip Seal Retaining Ring Spacer Shaft Kit (Incl. Pump Shaft, Ball Bearing, Retaining Ring) Overhaul Seal Kit (Incl. Gasket, Trunnion Seal, Input Shaft Seal, Charge Pump O-Ring) HG 2513017 HG 2513016 HG 9004800-2506 HG 9007314-0810 HG 2003067 HG 2513027 HG 50273 HG 9004101-1340 HG 2510011 HG 50095 HG 2510027 HG 2513030 HG 9006110-0120 HG 70079 HG 2003014 HG 2003017 HG 2003044 HG 2003087 HG 2003005 HG 2000015 HG 2003023 HG 9008000-0126 HG 2003020 HG 2003043 HG 2003016 HG 9008000-0128 HG 2003052 HG 2003018 HG 2513038 HG 2513018 * Common hardware which should be purchased locally. All bolts Grade 5 plated, all other fasteners zinc plated. 29 NEUTRAL INTERLOCK REGULATOR RED RED ENGINE A F B G C H D RED BLACK BLACK BLUE WHITE WHITE YELLOW INSTRUMENT PANEL HARNESS BLADE CLUTCH BLACK E Wire Harness Eng. Deck - KA 481074 SC155G GROUND Wire Harness, Engine Deck - KAE 481051 30 BLADE CLUTCH Wire Harness Eng. Deck - KH/BV 481073 NEUTRAL INTERLOCK E A F B G C H D GROUND BLACK RED BLACK BLUE WHITE WHITE YELLOW SC156G ENGINE INSTRUMENT PANEL HARNESS TRANSMISSION ENGINE GROUND TO ENGINE RED RED E A F B G C H D GREEN BLACK BLUE WHITE WHITE YELLOW BLACK ELECTRIC CLUTCH TO INSTRUMENT PANEL CONNECTOR Wire Harness Engine Deck-20CVE 481075 STARTER SOLENOID 31 SC158G Wire Harness Eng. Deck - 16BVE 481014 FUSES RELAY MOWER ENGAGE KEYED SWITCH TERMINAL KEY SWITCH Handle Wire Harness - Electric Start RED YELLOW BLACK GREEN WHITE WHITE 481267 RED GREEN BLACK RED A E B F C G BLACK TO OPERATOR PRESENCE SWITCH YELLOW YELLOW BLACK BLUE WHITE YELLOW RED RED NEG HOURMETER BLACK KEY SWITCH MOUNTING POS HOURMETER SC159G BLACK MOWER ENGAGE SWITCH MOUNTING 32 D H TO ENGINE DECK WIRE HARNESS Handle Wire Harness - Manual Start 481266 MOWER ENGAGE SWITCH KEY SWITCH KEYED TERMINAL F A B C WHITE RED BLACK RED BLACK BLUE WHITE BLACK TO OPERATOR PRESENCE SWITCH NEG HOURMETER YELLOW YELLOW A E B F C G D H TO ENGINE DECK WIRE HARNESS POS HOURMETER BLACK BLACK SC157G KEY SWITCH MOUNTING MOWER ENGAGE SWITCH MOUNTING WIRE HARNESS WITH RELAY PART NO. 481275 To Engine Ground RELAY BLACK GREEN To Starter BLUE RED SC481275 To Blue Wire From Engine To Starter Red Battery Cable Post 33 REPLACEMENT DECALS & INFORMATION 48072 48314 WARNING ROTATING BLADES AND BELTS 36" - 48316 48" - 48318 52" - 48319 61" - 48320 72" - 48327 48071 KEEP HANDS, FEET & CLOTHING CLEAR KEEP ALL GUARDS IN PLACE SHUT OFF ENGINE & DISENGAGE BLADE CLUTCH BEFORE SERVICING CLEAR AREA OF DEBRIS BEFORE MOWING USE CAUTION IN DIRECTING DISCHARGE KEEP BYSTANDERS, CHILDREN & PETS AWAY READ INSTRUCTION MANUAL BEFORE OPERATING DO NOT OPERATE WITHOUT DISCHARGE CHUTE, MULCHING 481040 KIT, OR ENTIRE GRASS CATCHER INSTALLED 481040 481122 CHOKE MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS: R FAST 4,991,382 4,998,948 4,118,617 4,487,006 4,885,903 4,920,733 4,967,543 PATENTS PENDING SLOW 48656 481122 CAUTION MOWER DECK ON A FT O F M A PROUDLY MADE INUSA ✩ ON KEEP BYSTANDERS AWAY 481121 ✩ M MOWER DECK OFF PULL BACK TO DISENGAGE OFF AY WARNING WARNING INSTALL BELT COVER BEFORE OPERATING MACHINE FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR'S MANUAL V IL L E ,W 48873 481121 MOUNT RIDING ATTACHMENT HERE READ OPERATOR'S MANUAL 481109 481039 481109 34 IL L E CAUTION PULL UP AND PUSH FORWARD TO ENGAGE CR YV M ET A L R BEFORE OPERATING READ OPERATINGS MANUAL AND SAFETY INSTRUCTIONS 481039 I REPLACEMENT DECALS & INFORMATION CHOKE FAST START STOP SLOW 481270 FAST START STOP SLOW 481271 TRACKING ADJUSTMENT CONTROL ROD ADJUSTMENT FAST TRANSMISSION OIL 481125 REVERSE NEUTRAL ADJUSTMENT FORWARD 481125 SEE OPERATOR'S MANUAL SPEED CONTROL 481080 SLOW N NEUTRAL 481124 481124 48514 - 20" 48555 - 16" 35 ! WARNING: If incorrectly used, this machine can cause severe injury. Those who use and maintain the machine should be trained in its proper use, warned of its dangers, and should read the entire manual before attempting to set up, operate, adjust or service the machine. LIMITED WARRANTY-COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment of Scag, to be defective in materials or workmanship, will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor. This warranty is limited to the original purchaser and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty work must be performed by an Authorized Scag Service Dealer. This warranty is limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship: * Wear items including drive belts, blades, hoses and tires are warranted for 90 days. * Batteries are covered for 90 days. * Frame, deck, and structural components including oil reservoir, fittings, and oil cooler are warranted for 1 year. * Engines and electric starters are covered by the manufacturer’s warranty period. * Drive system components are warranted for 1 year by the component manufacturer, in conjunction with Scag Power Equipment. (Excluding fittings, hoses, cooling system, oil reservoir, drive belts). * Electric clutch components are warranted for 1 year. Any Scag product used for rental purposes is covered by a 90 day warranty. The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower. This warranty does not cover any mower that has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag, are either incompatible with the Scag mower or adversely affect its operation, performance or durability. Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured. All other implied warranties are limited in duration to the one (1) year warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration of the appropriate one year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner, mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconvenience. Some states do not allow the exclusion or limitation of incidental or consequential damages,so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. © 1995 SCAG POWER EQUIPMENT, INC. DIVISION OF METALCRAFT OF MAYVILLE PART NO. 03024 PRINTED 8/95 PRINTED IN USA