Download Carrier AQUASNAP 30RB060-390 Specifications
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AQUASNAP ® 30RB060-390 Air-Cooled Chillers Installation Instructions CONTENTS Page Refrigerant Circuit .............................. Page 1 2 2-69 2 2 SAFETY CONSIDERATIONS ...................... INTRODUCTION .................................. INSTALLATION ................................ Storage .......................................... Step 1 -- Place, Rig and Mount Unit ............. • PLACING UNIT • MOUNTING UNIT • RIGGING UNIT Step 2 -- Remove Compressor Rack Holddown Bolts ............................... Step 3 -- Remove Compressor Shipping Braces ..................................... • FOR UNITS WITH COMPRESSOR SOUND BLANKETS Step 4 -- Make Cooler Fluid, Heat Reclaim and Drain Piping Connections ..................... • FREEZE PROTECTION • UNITS WITH HYDRONIC PUMP PACKAGE • UNITS WITHOUT HYDRONIC PUMP PACKAGE • UNITS WITH OPTIONAL HEAT RECLAIM • HEAD PRESSURE CONTROL • FOR ALL UNITS Step 5 -- Fill the Chilled Water and Heat Reclaim Loop ......................................... • WATER SYSTEM CLEANING • WATER TREATMENT • SYSTEM PRESSURIZATION • FILLINGTHE SYSTEM(S) • SET WATER FLOW RATE • PUMP MODIFICATION/TRIMMING • PUMP VFD • SENSORLESS CONTROL (CLOSED LOOP) • REMOTE SENSOR (CLOSED LOOP) • REMOTE CONTROLLER (OPEN LOOP) • PREPARATION FOR YEAR-ROUND OPERATION • FREEZE PROTECTION • PREPARATION FOR WINTER SHUTDOWN • CHILLED WATER SYSTEM • HEAT RECLAIM SYSTEM Step 6 -- Make Electrical Connections .......... • POWER SUPPLY • POWER WIRING • CONTROL POWER • FIELD CONTROL OPTION WIRING • DUAL CHILLER CONTROL OPTION • CARRIER COMFORT NETWORK -R: COMMUNICATION BUS WIRING • NON-CCN COMMUNICATION WIRING Step 7 -- Install Accessories .................... • NAVIGATOR TM DISPLAY • REMOTE ENHANCED DISPLAY • LOW AMBIENT TEMPERATURE OPERATION • MINIMUM LOAD ACCESSORY • UNIT SECURITY/PROTECTION ACCESSORIES • COMMUNICATION ACCESSORIES • SERVICE OPTIONS 36 36 36 • LEAK TESTING • DEHYDRATION • REFRIGERANT CHARGE Optional BACnet Communication SAFETY 67 Wiring ........ 67 CONSIDERATIONS Installing, starting up, and servicing air-conditioning equipment can be hazardous due to system pressures, electrical components, and equipment location. Only trained, qualified installers and service mechanics should install, start up, and service this equipment. Untrained personnel can perform basic maintenance functions such as cleaning coils. All other operations should be performed by trained service personnel. When working on the equipment, observe precautions in the literature and on tags, stickers, and labels attached to the equipment. • Follow all safety codes. • Keep quenching cloth and fire extinguisher nearby when brazing. • Wear safety glasses and work gloves. • Use care in handling, rigging, and setting bulky equipment. 42 Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed. 53 66 IMPORTANT: This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with these instructions may cause radio interference. It has been tested and found to comply with the limits of a Class A computing device as defined by FCC (Federal Colmnunications Colmnission, U.S.A.) regulations, Subpart J of Part 15, which are designed to provide reasonable protection against such interference when operated in a colrnnercial enviromnent. This system uses Puron :R:refrigerant (R-410A), which has higher pressures than R-22 and other refrigerants. No other refrigerant can be used in this system. Failure to use gage set, hoses, and recovery systems designed to handle Puron refrigerant (R-410A) may result in equipment damage or personal injury. If unsure about equipment, consult the equipment manufacturer. Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300093-01 Printed in U.S.A. Form 30RB-18SI Pg 1 2-12 Replaces: 30RB-17SI INTRODUCTION These instructions cover installation of 30RB060-390 aircooled liquid chillers with electronic controls and units with factory-installed options (FlOPs). See Fig. 1. NOTE: Unit sizes 315-390 are modular units that are shipped in separate sections as modules A or B as noted in position 8 of the unit model nomenclature. Installation directions specific to these units are noted in these instructions. For modules 315A, 315B, 330A, 330B, 345A, 345B, and 360B, follow all general instructions as noted for unit sizes 30RB160-170. For modules, 360A, 390A, and 390B follow instructions for 30RB190. See Table 1 for a listing of unit sizes and modular combinations. NOTE: The nameplate for modular units contains only the first two digits in the model number. For example, 315A and 315B nameplates read 31A and 3lB. Table 1 -- Modular Combinations MODULE UNITS MODULE A MODULE B 30RBA315 30RBA160 30RBA160 30RBA330 30RBA170 30RBA160 30RBA345 30RBA170 30RBA170 30RBA360 30RBA190 30RBA170 30RBA390 30RBA190 30RBA190 NOTE: An "A" in the model number indicates the design series, NOTE: The 19/16 in. (40 lnrn) dimension in Fig. 23 is not the same dimension as the 1.42 in. (36 lnrn) flange that is turned under the base rail in Fig. 22. Bolt the unit securely to pad or rails. If vibration isolators (field-supplied) are required for a particular installation, refer to unit weight distribution in Fig. 21 to aid in the proper selection of isolators. The 30RB units can be mounted directly on spring isolators. For each unit or module, the final unit location must be level so that oil will equalize properly. RIGGING UNIT -- The 30RB060-390 units are designed for overhead rigging and it is important that this method be used. Holes are provided in frame base channels, marked for rigging (see rigging label on unit). It is recolnrnended that field-supplied shackles be used to facilitate lifting. Secure the shackles to the base rails at the points noted on the rigging label. See Table 2 for the number of lifting points for each unit. Do not use a forklift truck to move the units. Table 2 -- Number of Lifting Points INSTALLATION Storage -- If the unit is to be stored for a period of time before installation or start-up, be sure to protect the machine from construction dirt and moisture. Keep protective shipping covers in place until machine is ready for installation. Step 1 E Place, Rig and Mount the Unit NOTE: Inspect the unit upon arrival for damage. If damage found, file a claim right away with the shipping company. loaded at the mounting points. The base rail is made from steel, which is formed into what is shown in Fig. 22. See Fig. 2-20 for locations of mounting points. At the mounting points, a Ushaped channel is welded into the base rail to provide a flat plate for mounting. See Fig. 23 for mounting plate dimensions. The 19/16 in. (40 lnrn) dimension shown is to the mounting hole from the outside edge of the rail. 30RB NUMBER OF LIFTING POINTS 060-110 4 120-150 6 160-300 8 315A, 315B, 330A, 330B, 345A, 345B, 360A 6 360B, 390A, 390B 8 is PLACING UNITWhen considering location for the unit, be sure to consult National Electrical Code (NEC, U.S.A.) and local code requirements. Allow sufficient space for airflow, wiring, piping, and service. See Fig. 2-20. Be sure surface beneath the unit is level, and is capable of supporting the operating weight of the unit. See Fig. 21 and Tables 2-4B for unit lifting points, mounting and operating weights. Locate the unit so that the condenser airflow is unrestricted both above and on the sides of the unit. Airflow and service clearances are 6 ft (1.8 m) around the unit. Acceptable clearance on the cooler connection side or end opposite the control box unit can be reduced to 3 ft (1 m) without sacrificing performance as long as the remaining three sides are unrestricted. Acceptable clearance on the side with a control box can be reduced to 4 ft (1.3 m) due to NEC regulations, without sacrificing performance as long as the remaining three sides are unrestricted. Provide ample room for servicing and removing cooler. See Fig. 2-20 for required clearances. Local codes for clearances take precedence over the manufacturer's recommendations when local codes call for greater clearances. Modular units (30RB315-390) must be installed with a minimum separation end to end of 4 ft (1.3 m) for airflow and service clearance along with NEC regulations. If multiple units are installed at the same site, a separation of 10 ft (3 m) between the sides of the machines is required to maintain proper airflow and minimize the chances of condenser air recirculation. MOUNTING UNIT -- The unit may be mounted on a level pad directly on the base rails, on rails along the long axis of the machine, or on vibration isolation springs. For all units, ensure placement area is strong enough to support unit operating weight. Mounting holes are provided for securing the unit to the pad or vibration isolation springs. The base rail can be point Use spreader bars to keep cables or chains clear of unit sides. As further protection plywood sheets may be placed against sides of unit, behind cables or chains. Run cables or chains to a central suspension point so that angle from horizontal is not less than 45 degrees. Raise and set unit down carefully. See Fig. 24 and 25 for rigging centers of gravity. Each module of the 30RB315-390 units must be rigged separately. When placing unit modules for unit sizes 315-390, make sure modules are placed to permit access to the control boxes for each module. For shipping, some domestic units and all export units are mounted on a wooden skid under entire base of unit. Skid can be removed before unit is moved to installation site. Lift the unit from above to remove skid. See Fig. 24 and 25 for rigging center of gravity. On export units, the top skid can be used as the spreader bars. If the unit was shipped with a shipping bag, the bag must be removed to gain access to the rigging holes in the base rail. On export units with a full crate, the crate sides must be removed to aid in rigging. If overhead rigging is not available, the unit can be moved on rollers or dragged. When unit is moved on rollers, the unit skid, if equipped, must be removed. To lift the unit, use jacks at the rigging points. Use a minimum number of rollers to distribute the load such that the rollers are no more than 6 feet (1.8 m) apart. If the unit is to be dragged, lift the unit as described above, and place unit on a pad. Apply moving force to the pad, and not the unit. When in its final location, raise the unit and remove the pad. If the unit was shipped with coil protection, it must be removed before start-up. The shipping bag for export units must be removed before start-up. NOTE: If the application includes a remote-mounted cooler option, follow the instructions included with the accessory for cooler placement and refrigerant piping. 30RB - Air-Cooled AquaSnap® Chiller PackaginglSecurity L O 1 3 4 5 7 8 9 C D F H J K Design Series Nominal 060 070 080 090 100 Sizes 110 120 130 150 160 Voltage 1 - 575-3-60 2 - 380=3=60 170 190 210 225 250 275 300 315" 330* 345* 360* 390* 5 - 208/230-3-60 6 - 460-3-60 Condenser Coil Option - - Aluminum Fin/CopperTube 0 - Copper Fin/Copper Tube 1 - Aluminum Pre-Coat Fin/CopperTube 2 - Aluminum E-Coat Fin/CopperTube 3 - Copper E-Coat Fin/Copper Tube 4 - Microchannel (MCHX) 5 - E-Coat, Microchannel (MCHX) Single Pump, 7.5 HPwithVFD Single Pump, 10 HP with VFD I{ MN - Single Pump, 15 HP with VFD Dual Pump, 3 HP with VFD Dual Pump, 5 HPwithVFD P T - Dual Pump, 7.5 HP, Low Head with VFD Dual Pump, 7.5 HP, High Head with VFD Q - Dual Pump, 10 HP with VFD R - Dual Pump, 15 HP with VFD Z - Special order designation Cooler / Brine Options - - Integral Cooler, CRN (Canada) 0 - Integral Cooler, Cooler Heater, CRN (Canada) 4 - Integral Cooler, Micrechannel (MCHX), CRN (Canada) 5 - Integral Cooler, Cooler Heater, Microchannel (MCHX), CRN (Canada) £ - IntegralCooler, Med.Temperature Brine, CRN (Canada) B - Integral Cooler, Cooler Heater, Med. Temperature Brine, CRN (Canada) D-Integ ral Cooler, Meal. Temperatu re Brine, Microchannel (MCHX), CRN (Canada) F - Integral Cooler, Cooler Heater, Med. Temperature Micrechannel (MCHX), CRN (Canada) Brine, G - Integral Cooler, no CRN H - Integral Cooler, Cooler Heater, no CRN K - Integral Cooler, Micrechannel (MCHX), no CRN L - Integral Cooler, Cooler Heater, Microchannel (MCHX), no CRN M- Integral Cooler, Med. Temperatu re Brine, no CRN N - Integral Cooler, Cooler Heater, Med. Temperature Brine, no CRN P- IntegralCooler, Med.Temperature Brine, Microchannel(MCHX),no CRN Q - Integral Cooler, Cooler Heater, Med. Temperature Brine, Micrechannel (MCHX), no CRN R - Integral Cooler, Micrechannel (MCHX), Heat Recovery, no CRN S - Integral Cooler, Cooler Heater, Microchannel no CRN (MCHX), Heat Recovery, T - Integral Cooler, Micrechannel (MCHX), Heat Recovery, CRN (Canada) V - Integral Cooler, Cooler Heater, Microchannel (MCHX), Heat Recovery, CRN (Canada) LEGEND CRN EMM GFI-CO LON SCCR VFD XL -------- Canadian Registration Number Energy Management Module Ground Fault Interrupting Convenience Local Operating Network Short Circuit Current Hating Variable Frequency Device Across-the-Line Start Outlet *Refer to Table 1 on page 2 for modular unit combinations 1-Sponsored by ASHRAE (American Society of Heating, Refrigerating, Conditioning Engineers). NOTE: A "Z" in position 11 indicates do not correspond to tables. a special Options No Packaging Skid Skid, Top Crate, Bag Coil Trim Panels Skid, Coil Trim Panels Skid, Top Crate, Bag, Coil Trim Panels Coil Trim Panels, Upper and Lower Grilles Skid, Coil Trim Panels, Upper and Lower Grilles Skid, Top Crate, Bag, Coil Trim Panels, Upper and Lower Grilles Trim Panels, Upper and Lower Grilles, Upper Hail Guards Skid, Coil Trim Panels, Upper Grilles and Lower Grilles, Upper Hail Guards Skid, Top Crate, Bag, Trim Panels, Upper and Lower Grilles, Upper Hail Guards Skid, Full End Covers Skid, Top Crate, Bag, Full End Covers Full End Covers Controls/Communication Option - - None 0 - EMM 1 - Remote Service Port, GFI-OO 2 - EMM, Remote Service Port, GFI-CO 3 - BACnett Communication 4 - BACnet Communication, EMM 5 - BACnet Communication, Remote Service Port, GFI-CO 6 - BACnet Communication, EMM, Remote Service Port, GFI-CO 7 - BACnet Translator 8 - BACnet Translator, EMM 9 - BACnet Translator, Remote Service Port, GFI-CO B- BACnet Translator, EMM, Remote Service Port, GFI-CO H - LON Translator J - LON Translator, EMM K- LON Translator, Remote Service Port, GFI-CO L - LON Translator, EMM, Remote Service Port, GFI=CO Hydronioe Option = - No Pump Installed 0 - Single Pump, 3 HP 1 - Single Pump, 5 HP 2 - Single Pump, 7.5 HP 3 - Single Pump, 10 HP 4 - Single Pump, 15 HP 6 - Dual Pump, 3 HP 7 - Dual Pump, 5 HP 8 - Dual Pump, 7.5 HP, Low Head 9 - Dual Pump, 7.5 HP, High Head B - Dual Pump, 10 HP C - Dual Pump,15 HP F - Single Pump, 3 HP with VFD G - Single Pump, 5 HP with VFD H J - - order machine. Electrical/Low Sound Options - - Single Point Power Connections_ XL, Terminal Block O - Single Point Power Connections_ XL, Terminal Block_ High SCCR 3 - Dual Point Power Connections_ XL, Terminal Block 4 - Dual Point Power Connections_ XL, Terminal Block, High SCCR 7 - Single Point Power Cennections_ XL, Non-Fused Disconnect 8 - Single Point Power, XL_ Non-Fused DisconnecL High SCCR C - Dual Point Power, XL_ Non-Fused Disconnect D - Dual Point Power, XL, Non-Fused DisconnecL High SCCR G - Single Point Power Connections_ XL Terminal Block_ Cmpr Blankets H - Single Point Power Connections_ XL Terminal Block_ Cmpr Blankets, High SCCR J - Dual Point Power Connections_ XL Terminal Block, Cmpr Blankets K - Dual Point Power Connections_ XL Terminal Block, Cmpr Blankets, High SCCR L - Single Point Power Connections, XL Non-Fused Disconnect, Cmpr Blankets M - Single Point Power Connections, XL Non-Fused Disconnect, Cmpr Blankets, High SCCR N - Dual Point Power, XL, Non-Fused Disconnect, Cmpr Blankets P - Dual Point Power, XL, Non-Fused Disconnect, Cmpr Blankets, High SCCR Q - Single Point Power Connections, XL, Terminal Block, Cmpr Blankets, Cmpr Enclosures R - Single Point Power Connections, XL, Terminal Block, Cmpr Blankets, Cmpr Enclosures, High SCCR S - Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets, Cmpr Enclosures T - Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets, Cmpr Enclosures, High SCCR V - Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets, Cmpr Enclosures W - Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets, Cmpr Enclosures, High SCCR X - Dual Point Power, XL, Non-Fused Disconnect, Cmpr Blankets, Cmpr Enclosures Y - Dual Point Power, XL, Non-Fused Disconnect, Cmpr Blankets, Cmpr Enclosures, High SCCR Refrigeration Circuit Option - - No Suction Line insulation 0 - Suction Insulation t - Suction Service Valves 2 - Low Ambient Head Pressure Control Operation 3 - Suction Insulation, Suction Service Valves 4 - Suction Insulation, Low Ambient Head Pressure Control Operation 5 - Suction Service Valves, Low Ambient Head Pressure Control Operation 6 - Suction Insulation, Service Valves, Low Ambient Head Pressure Control Operation 7 - Minimum Load Control 8 - Suction Insulation, Minimum Load Control Operation 9 - Suction Service Valves, Minimum Load Control Operation B - Low Ambient Operation, Minimum Load Control Operation C - Suction Insulation, Suction Service Valves, Minimum Load Control Operation D - Suction insulation, Low Ambient Head Pressure Control Operation, Minimum Load Control Operation F - Suction Service Valves, Low Ambient Head Pressure Control Operation, Minimum Load Control Operation G - Suction Insulation, Suction Service Valves, Low Ambient Head Pressure Control Operation, Minimum Load Control Operation and Air Digits following Fig. 1 -- AquaSnap ® Chiller Model Number Designation 1447 81570] _ _ " "l C_{'Tj_F ' .... r .............4_ COOLED T8RE UIII_ __Y---: -- _IIIi_ L 8ERVIGEAREA :IlIL:_--_',_ _11# J DIGGING ¢3800 - _!o_ ,L,oooo_i p_ 4:_ NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 114" flare connection. 4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package. Dimensions are in mm [inches]. 5. 6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. _ ) t LRLRL80000 _///////////////_Sf/JA l _''%_F_0%LE 1787] 41447 [1682] 281[ 06103 _ i_18_ [ PIPING C?IL ENTRANCE AREA' SERVICE. ARE_.......... "F ", AIR DETAIL A SCALE 1:2 FLOW I I-- D438 48--1 [96 00] COIL SERVICE AREA [ 228137 [8982] 4' _ALL VICTAULIC 860 93 89] J_ ,801 21573 [840] DETAIL A PD X 40889 116i0] 408 89 [6 O] [94221 IEIGHl MAX WEIGH1 _AX WEIGHT CUIAL Ib/k9 CUIAL Ib/k9 PU_P CUICU Ibft9 CUICU Ib/k9 PUMP MCHX Ib/t9 MCHX Ib/k9P_M9 9088-060 41!1 1869 4944 2247 4595 2088 5426 2466 9788 _716 4616 2094 1!04 [4582] 1098 [4086] 6756 [26 6] 3099 [122] 9581 [139] 9810 [150] 4826 [190] 1880 [74] 9ORS-OHO 4917 1992 5150 2641 4799 2181 5632 2560 3978 1804 4811 2182 1165 [4586] 1013 [3988] 6758 [266] 3899 [122] 9581 [1_9] 3810 [150] 4826 [190] 1880 [74] MCHX -- MAX WEIGHT Microchannel WEIGHT Condenser CERTER _M CGx lINCH] OF GRAVITY _M COy lINCH] PU_P X25 SUCTION ::H25 v (P8) :9=!25 PUMP :9=X25 DISCHAR6E ::1:_25 (PD) ±!25 Coil Fig. 2 -- 30RB060H 070 Air-Cooled Chiller Dimensions ONTROLIPOWED VOLTAGES BOX 718' KNOCKOUTTO BE _--USED FOR LOCATING FIELD POWER WIRING i ENTERING WATER WEIGHT HOLE [1501 I RAChel : 1748] 19000 qH_ ¢O_4MUNICATIONS OPTION KNOCKOUT FOR 1/2" CONDUIT [9 33650 [1825] 70] I k-2159 89 [88 04] 8809 [1,50] 94914 [37 371 -- ISERVICE AREA 121921480] FROM EACH SIDE OF THE UNIT I T J/x_\L.fFA_u__ CONtRT'Rottll I 14478 [5700] RIGGING NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package. 5. Dimensions are in mm [inches]. 6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. F OOLER'FTU ' SERVICE AREA [0751 / 223608 [8803] I__i..... 78834 [}_ 04] DETAIL SCALE A 11:32 20_2221871 I [787] PSz 29047 :[1107] MOUNTING L .... PIPING 40876 [15901 [66 64] ENTRANCE AREA COIL SERVICE AREA AIR FLOW 243840 [9600] SCROLLING COOLER VENT 1/4" NTP_ 228187 [8982] NO PUMP PACKAGE ENTERING WATER VICTAULIC <SEE NOTE 4) _4" PUMP 4" ¢ AREA IARQUEE_ _ISPLAY FIELD CONTROL _ n WIRING- n POWERBOX 290V _CONTROL/POWER BOX 380V,460V,GTGV FANELECTRICAL (230VONLY)BOX (FEB) VICTAULIC _SEE OETAIL / A _7/8" KNOCKOUT TO HE USED FOR LOCATING FIELD POWER WIRING - 38688 [1523] [8491 670 ] , FOR 1/2' CONDUIT OPTION KNOCKOUT _ L 94914 [57 • [1610] [1610] [9422] Ib/k_ 3ONB-OHO MCHX -- 4600 2091 Microchannel Ib/I 5523 2511 g WEIGH1 CU/CU Ib/I 5082 2310 Condenser _AX WEIGHT ;UfCU PUMP 9 Ib/k 6005 2730 9 WEIGHI MCHX Ib/k 4267 1934 9 _AX WEIGHT MCHX PUMP CENTER OF GRAVITY CGx PUMP SUCTION (PS) PUMP OISCBARGE [PD) CGp Ib/k_ 5190 2355 Coil Fig. 3 -- 30RB080 Air-Cooled Chiller Dimensions 215989 [85 035] UNIT _40UNTI NG 37] [748] 90 00 33650 [1328] , BACneI COMMUNICATION _ [20521 MAX WEIGHT CUfAL PUMP HOLE : COIL SERVICE WEIGHT CU/AL HOLE CGy 9809 11 50] SERVICE AREA _2192148G] FRoM iACHS_OiSrT_&Z NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. RIGGING --¢ 114961 J CG7 _- 1447 81570] 1891 29 [74 46] I LEGEND Heat Reclaim Microchannel Condenser Pressure Relief Valve HR -MCHX -PRV -- ; COOLER TUBE I SERVICE t 2236 AREA ' 08 [88 03] Coil _ 2OO OO [787] J WOUNTING HOLE DETAILA SCALE 12680 [499] t 1:2 EAHR!_8 E I k_I[ 138721 154611 8533 [3361 IIII_ ' H _!!_ES I II i r 612 16 [2412] i PIPING ENTRANCE AREA : I HOLE 3809 _ -- 144777 2052,75 [8082] [57 _] OO] AIR FLOW I 1 E II " 1 Q'h '_--_1 _'_ "--COOLER ENTERING WATER 4" VICTAULIC --COOLER LEAVING WATER 4 I VICTAULIC -_ONDERSER _.ql'" . ; _ WATER 228 37 189 82] LEAVING 30" VICTADLIC /-_ONTROL/POWER ALL VOLTAGES 80X WATER 3 0 I VICTAULIC f [23 : _SEE _- _,_* _'_I " I --CONDENSER DETAIL 25 • -, _, CONDENSER VENT 1/4' CONDENSER DRAIN [181651 47375 , Z/I 37601 _718" RNOCROUT TO BE USED FOR LOCATING FIELD POWER WIRING I 30] 5 '9' l 1 i A ENTERING I_1 ['2,411 CO0 2 [13571 2X 67481 [26 57] R 3/4" 235 [40 62] 1082 [4H HO] 30R_.O10 4898 2221 198 [4! 17] 1093 [43 03] 30RlJ-080 587 2353 199 [4720] 1120 [_410] I I".L_ 37601 11480] NPT 45663 [17 98] 9000 4091 [1 61] "_OR[1 /2ll c_NOUIT 2154[/ [848] [94.22] Fig. 4 -- 30RB060-080 Air-Cooled _[ 33650 [1325] 45663 WEIGHT CENTER OF GRAVITY _CHX CGx CGy Iblk9 _M lINCH] M_ lINCH] 4703 HORB-060 2133 _'_//' t , RPT ' [748] 21573 [849] Chiller with Heat Reclaim Option Dimensions _J_ZHJ] SERVICE NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package. 5. Dimensions are in mm [inches]. 6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. AREA 1219 2148 O] FROM EACH SIDE OF THE UNIT CG x e , .... CGy i 223608 DETAIL _ RIGGING HOLE MCHX -: _-- Microchannel ---i _ i_ I 188031 78835 3104] "T [787] 163207 164251 ENTRANCE 1017 46 [40 06] PIPING 7 55 [5691] AREA AIR ; FLOW fl II " --4 # SCROLLING MAROUEE-DISPLAY _ 228137 [89821 FIELD PUMP PACKA( LEAVING WATER CONTROL WIRING \_., PUMP PACKAGE ENTERING WATER COOLER 3/4" NPT (SEE NOTE 4) 4" VICTAULIC F! k\ O II II < .... 43 _ _ I FPOWEH / !! / FIELD T 86400 [3402] [7481 [1543] 39188 PACKAGE ENTERING WATER _" VICTAULIC 24636 [970] _SEE 40889 [1610] , ___ 215630 [8489] UNIT MOUNTING DETAIL 276930 UNIT MOUNTING PD× 29220 [109031 t pS x 99244 [39071 L_ 219510 [86421 [11 501 358708 [14i221 WEIGHT MAX WEIGH1 CUIAL Ib/kR CU/AL Ib/kg PHMF 30R8-090 5992 2697 6855 3116 5ORH-]OO 6155 2798 7078 5217 WEIGHT CUICN IDleR MAX WEIGHT WEIGHT _AX WEIGHT CENTER CU/CU Ib/kg PUMP MCHX Ib/k9 MCHX Ib/k9 PUMP MM 6656 3096 7579 3445 5779 2472 6572 2890 1625 [640] 6879 3127 7809 3547 5663 2569 6586 2987 i614 [635] CGx lINCH[ OF GRAVITY MM PUMP SUCTION PUMP DISCHARGE (PD} (PSI ±X25 ±25Y • ! 25 i X25 ±Y25 ±Z25 1017 [4OO] 13894 [547] 3099 [199] 9551 [19 9] 1097 9 [43 R] 497¸8 [19 0] _702 [67] 999 [993] 13894 [547] 309 [122] 353 [159] I097¸3 [432[ 497¸8 [INOI 170¸2 [6¸7[ CGy lINCH[ Fig. 5 --30RB090, 9 1 100 Air-Cooled Chiller Dimensions _i ' _ 19000 -- 33650 [1325] _ BOX 230V 380V,460V,575V CONTROL/POWER 3989 [157] POWER WIRING Condenser Coil SERVICE AREA i219 2148 O] FROM EACH "1 CG X rOe ¸ _OR_. _ NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End --6' from solid surface. Airflow Side -- 8' required for coil service area. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices ocated on suction line, liquid line and filter drier of each circuit and have V4" flare connection. 4. No pump package leaving water connection is same size and has same Y and Z dimensions as entering water. Also has same PDx dimension as pump package. 5. Dimensions are in mm [inches]. SIDE OF THE UNIT l RIGGING CGy HOLE ¢3800 [150] iA4781570] ...<-_j, COOLER TUBE SERVICE AREA - ]-¢i_ _ 2236 [88 t LL_ PD z MCHX -- 76194 [30OO] Microchannel 17871 PS z e__, _/////////__///,/////J//////_//_ - 22484 [885] - - DETAIL SCALE 3:16 ,_le 244609 - - 916,15 - PIPING 196301 ENTRANCE I 136,071 AREA ] COIL SERVICE AREA AIR fl 196o01 2438 40 [-_ FLOW ' ' : ' ' ': " Go COIL S-ERDICE AREA _ [_ H I i COOLER VENT 1/4" NPT 228137 [8982] SCROLLING ,FIELD PUMP MARQUEE- _ DISPLAY CONTROL WIRING-_, ,RUMR ,ACKAO ENTERING WATER 6" VICTAULIC <SEE NOTE 4) n I ' 860.8' n _'_ I I "tl i FAN(E2L_EoCvTRoI_LAyL) BOX ...." ' : ::; n I u I n _>\I _-'_i POWER BOX 230V CONTROL/POWER BOX 380V,460V,S75V [I IqJl Iq / /f(: // / ii / _3;_"_7"_ r,_'J_t,-(_{--_'kl / _718" KNOCKOUT TO BE USED FOR LOCATING FIELD POWER WIRING II/ I)_ / [748] 19000 r- 3/4" NPT - _9188 6" VICTAULIC COOLER ORAIN 51582 pD x 40889 [1610] I . 21_73/ [ls:43] " UNIT MOUNTING / ' RAChel COMMUNICATION_ OPTION KNOCKOUT FOR /2" CONDUIT [20311 276930 [I09031 / [8491 SEE DETAIL 408.89 [16.i0] PS x I I 2A6: ,. :!. [9 I 70] I _ 2728,56 [10742] 9587 08 [i41,22] WEIGHT MAX WEIGHT WEIGHT 4AX WEIGHT WEIGHT _AX WEIGHT CUIAL Ib/k9 6519 CUIAL Ib/k9 7442PUMP CUICU Ib/k9 7243 2963 3383 3292 :UICU Ib/k9PU_P 8166 3712 6027 MCHX Ib/k9 2734 NCHX Ib/k9 6950 PUMP 3162 CENTER OF GRAVITY PUMP SUCTION MM[67 1713 CGx [INCH]44] HM [3925][INCH] CG 9977 8560 ±X25 [337] [I11] 4-!25 2819 (PS) 4-! 60.925 [R4] 215630 [84 89] UNIT MOUNTING PUMP DISCHARGE (PD) [134] 4-!25 3404 4-Y25 9912 [164] Fig. 6 --30RB110 2337 4-!25 [92] Air-Cooled Chiller Dimensions - : 33650 [i3.25] -- 93835 [36 I 30RR-110 / 94] 3989 [1.571 Condenser Coil NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. SERVICE AREA 1R19 R[48 O] FROM EACH SIDE OF THE UNIT --1[;!43_; . , , -- "1 1.1 _ - _cG, T A47,[STDI LEGEND HR MCHX --- RIGGING HOLE _/¢SHDD ' 223608 Heat Reclaim Microchannel Condenser [88 [150 1 4500 [177] 03] / Coil !t_:_, _ ))) II II ,Yq II II ) [3941 T_LE [78Tl PIPIIG ENTRANCE _j_ ARE __ E o__ =e ........ [] __ T ..... i SERVICEAREAi I : 212360 [83 61 ] 144780 DETAIL SCALE 3:15 i L_ [57 OO] : I ...................... AIR FLOW .q _D DISPLAY SCROLLING _ARQUEE- __ WATER 30" VICTAULIC FIELD CONTROL [8982] n n L I WIPING- FA_'_EpI'KEoCvTRoINCZ_YL}BOX II\ i :.. ... ..... , .: ::.!? f J 215 73 [849] 1 " II • [748] 19000 Z_ COOLER _7/8" DETAIL H8 EONOENGERENJN:"L/ [i3 59] 55] 39_88 _ _0889 [ 15 1O ] [1610] I, [lORD3] F _'] : )/246[ 8ACrei COMMUNICATION_ OPTION KNOCKOUT FOR /2" CONDUIT 325741 [12824] [9 7133 3256 1759 [6955] 1064 [41HP] 3HRK-IOC 6769 3071 i576 [5598] 1067 [4200] 30RH-OPC 6555 29YA i689 [5650] 1088 [A28A] Fig. 7- 3587 08 114122[ 33550 [1325] L 3989 [15701 Jl_ 30RB090-110 Air-Cooled Chiller with Heat Reclaim Option Dimensions KNOCKOUTTO 8E USED FOR LOCATING FIELD POWER WIRING 70] 93835 [35941 [1241] WEIGHT CENTER OF GRAVITY MCH× CGx C5 Ib/kg MM _CH M_ _CH BORR-HC POWER BOX 230V //_CONTROLIPOWER 80X 380V,46OV,S75V 215530 [8_894] UNIT #OUNTING _ SERVICE AREA 121921480] FROM EACH SIDE OF THE UNIT F -- NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. Airflow side -- 8' required for coil service area. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 4. No pump package leaving water connection is same size and has same Y and Z dimensions as entering water. Also has same PDx dimension as pump package. 5. Dimensions are in mm [inches]. CG X CTSA x COOLER TUNE RVICE AREA RIGGING HOLE 188 03] ( l l PDz PBz ! f R000N 8. .871 ,ONINTIN8 ROLE DETAIL SCALE I4R$o, _gN _ol RREA _IRIRG ENTRANCE COIL GENVICE AREA [ 3;16 INN 03, AIR FLOW IgD ool _ I _fl I1 243840 COIL SERVICE " 1 AREA COOLER VENT_ I/4" NTP SCROLLING 228137 [8982] PUMP PACKAGE ENTERING WATER HANOUEE-DISPLAY : RUMP LEAVING WATER N" VICTAULIC FIELD CONTROL WIRING- _ n n n --POWER BOX 290V CONTROL/POWER BOX 380V,4HOV,575V __ 7/8" KNOCKOUT TO BE /--USED FOR LOCATING FIELD POWER WIRING _SEE DETAIL B64_ [!48] j 39188 [i543] 198165 [7802] COOLER DRAIN 314" NPT PN× ENTERING WATER 6" VICTAULIC 44092 [17361 215 73 J BAC_el COMHURICATION_ OPTION KNOCKOUT FOR I/2" CONDUIT 2970.06 [H6 99] 30RB-12C 30RR-15C 4AX WEIGHT WEIGHT 4AX WEINHI ]U/AL PUMF Ib/kg CU/CU IbiS9 MAX CUICU PUMP Ib/kg WEIGHT _CHX Ib/kR MCBX PUMP Ib/kR 7990 3488 8615 9907 8594 5871 9457 4290 7119 3229 8042 3948 8045 3649 8958 4068 9010 4087 9953 4500 7402 3358 8825 3776 CENTER CGx M_ :INCH] OF GRAVITY PUMP SUCTION (PS) COy _M :INCH: X /=25 Y /:25 Z /=25 2846 [9296] 993 [5909] 18085 [712] 2819 [1!1] 609 [24] 2272 [8945] 988 [5870] ]8085 [712] 2819 [111] 609 [24] PUHP DISCHARGE _PU) COOLER _ERVICE /=XR5 Y /=95 /=!25 1866_ [598] 5912 [154: 2837 [92] 1447 [570] 1386_ 5912 2337 1447B [92] [570] [538] [_541 3365o [1325] 701 L 2156¸30 93895 [3H94] [8489] UNIT MOUNTING MCHX -- Microchannel WEIGH1 CU/AL Ib/_g I [9 3989 [157] _ [4563] 478]08 [18823] WEIGHT / [1610] _Ro:ILc??: ING [1610] TUNE AREA CTNA x MM :INCH] 8 Fig. 8 -- 30RB120 Air-Cooled Chiller Dimensions 900N Condenser Coil J NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4"flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. [SERVICE AREA 1219 2148 HI FROMEACH SIDE OF THE UNIT ] I : _÷OOLE_p_ENT I 15 94] _ RIGGING HOLE .-!447.978, [ : COOLER TUBE I SERVICE ] 189275 AREA 174 1 52] 2286 4500 [1 771 08 [88.03] i [89.371 I --q F i 1 ; ,_,. 22 2[ 871 MOUN:rI RG HOLE 200 00_ [7871 : 50114 [199F] PIPING ENTRANCE AREA ', J _--HR I DETAIL _ SCALE 3:10 CONDENSER TUBE SERVICE AREA _- t LEGEND HR MCHX 17147 1675] Heat Reclaim Microchannel Condenser -- [104,69] 107010 [4213] 60000 [2362] PIPING ENTRANCE Coil [30001 85904 [3382] 60000 [2362] PIPING ENTRANCE AREA AREA AIR FLOW I R ,I...... R 10_DE_;_8 n SCROLl VENT r II" _ 'n I I 8ACDei COWWUNICATION _OPTION KNOCKOUT FOR 1/2" CONDUIT NAROUEE-DISPLAY FIELD CONTROL LEAVING WATER 6"OOLER VICTAULIC _ I I_ " WIRING- 228137 18982] / POWER 80X 230V _CONTROLIPOWER BOX 380V,460V,575V 39188 • LEAVING WATER SO' VICTAULIC ...... :,. : :- ,:,: :.:, :,:.,] :,. : : /.,.,: :.:, .,,., USED FOR LOCATING 718" KNOCKOUT TO BE FIELD POWER WIRING D543] I I29i'1 _, _ -+* COOLER DRAIN 3/4;' NPT 318" I b07 19 [19 97] 40889 [16101 198165 178 02] UNIT WOUNTING NPT I I I ,,I, '_&_-_ 341098 [134 29] 377358 [148 57] 198165 [78 02] UNIT WOUNTING 1159 04 [45 63] --SEE DETA i] 1 _ I I i [ 408 89 [1610] 3989 [15F] [188.23] WEIGHT CERTER NCHX M_ HOHH-120 Ib/kg 8HOH 3813 CGx lINCH] [95001 24_3 OF GRAVITY MM 19000 1748]_ {' Ii×'_O,0ENSER _PORAIN I 0 738_9I3_:_21 U- [29 342 96 [1350] 86 CGy lINCH] [4287] IOH9 Fig. 9 -- 30RB120 Air-Cooled Chiller with Heat Reclaim Option Dimensions 21573 1849] f .99..701 L- 9_8 3s I 215680 [84 89] UNIT MOUNTING [30941 . 33650 [1325] f SERVICE AREA 1219 2[48 O] FROM EACH m,. SIDE OF THE r UNIT =78 i HOD ]A OO ,KAK,_ / .r I 8765 NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package. 5. Dimensions are in mm [inches]. 6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. _°. • ,JJ MCHX -- Microchannel i! _O_=_ETX_EA II1°1 _ I'1/ 11"1 4F_ / IJ TI 200 O0-[787] 498.2F i: [19 E2] • 1693 " [GR H241 68]88 [127 76_ _ PIPING ENTRANCE AREA 116089 [4D 70] 1040 [40 Coil VIEW A-A SCALE 13:160 \ !-"- Condenser POWER @OR 3DOV,460V,575V (CRT A,8) POWER DOX D3OV (CKT D) RIGGING HOLE ¢3800_ J ! 24000 Q i ._, [ 5 I1 77] 45 OR [945] _J ;De 9_ [150] 51 _'_"HHOGHONTTOOE __ USEDEONLOGAFING __ FIELD POWER AIRING (DUAL AND SINGLE POINTI lOO DO [394] 22 [787] 98] 63] 2[ _OUNTIRG 87] HOLE DETAIL Co AllOW r RVICE AREA SCROLL I_,GAAROUEE-DISPLAY FIELD PUMP 29:160 SCALE = \ TROL WIRING--ROW CKT A PACKAGE ..... • _;Q_C2f",._:_J ' 1_] 21573 [849] -718' HNOCKOUT (DUAL 39 AR [15/] POWER 'H_DR' / L____3D3D _ Fig. 10- 30RB130, 150 Air-Cooled Chiller Dimensions [36 941 NFD " -190 _AC_i COAAUNICATION_ OPTION KNOCKO T FOR )/2' CO@IT BE CIRCUIT _ 380,460, 575V ONLY) [1283] PACKAGE TO USED FOR LOCATING FIELD POWER WIRING (DUAL POINT 230V ONLY) 32596 ENTERING WATER 6' VICFAULIC 230V ONLY DO LEGEND HR MCHX --- Heat Reclaim Microchannel Condenser Coil I POWER BOX H3OV {CRY B} POWERBOX 380V,gHOV,DYHV [CRT A,B) : .I COOLER TUBE !iSERN'BBAREA D31 _/ i : :6O0OO 1[BH H2] PIPING :ENTERANCEAREA HOOOOJ_-J '-I _..% [78Yl " ' _REAI I _BSEDI/8" KNOCKOUT FOR LOCATIRG TO BE FIELD POWER WIRING {DUAL AND SINGLE POINT) 4OOO0 _ [15751 RIGGING HOLE 38 OO _ i_]\BETAIL [IHO] VIEW A-A SCALE 13:IHO D 29:160 SCALE I it :l/H lOO nn_ [_ 9_] OO I IRBHI L .......... # 1 123 HB] !IP_N.!ENT_RANC!. AR__EA. ................... 123B21 _1 L4B OR [177] . P__'P.I._OE;'.TBRjR.?E__'R.E.' - .............................. i [31511 [7871 AllOW MOUNTING HOLE II I POWER BOX 23ON ONLYCRY A 7/8' RNOCROBT TO BE -USED FOR LOCATING LEAVING WATER -SCROLLING DISPLAY RARQBEE i_1" VICTANLIC ORDENSER n \ _'_ 96 19 {DUAL FIELD POINTPOWER 2HOVWIRING ONLY) n n n ALL VOLTAGES FAN ELECTRICAL(FEB) 90X / 90 9HI 49 11] • -190 09 [1 48] .+ 33659 [192§] 39 89 [1 :::_t C.....ICATIOR_ UA]T NFLNTINO L'_HS8 9H [3B 941 3DR WEIGHT 8814 CERTEROF GRAVITY _-130 HRR8 NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have V4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. Fig. 11 --30RB130 Air-Cooled Chiller with Heat Reclaim Option Dimensions LEGEND SERVICE AREA 12_92140H] FROM EACH SIDE OF THE HR MCHX 7A UNIT --- Heat Reclaim Microchannel Condenser [H440] PU¢_ Coil 80X DDOV (CRT 8) POWER 50X DBOV,46OV,RTRV (CHT Ar5) 290880 I i SERVICE COOLER AREA TUBE KNOCKOUT TO DE USED FOR LOCATING FIELD POWER WIRING (DUAL AND SINGLE POINT) I-OOOOO [BR6B] RIGGIRG HOLE RDOO _ 5O [ ] 78658 [R979] SOU UFTAII .... SCALE 29:160 B6 [31Sl] AIR Do0 [78T] FLOW 00 I--,_'-_72 8[ 8T] MOUNTING BOLE E FIELD CONTROL WIRING SCROLLING POWER 80x 8ROY ONLYGET A t_AROREE 718' 81SPLAY HI,OCEO USED Z FOR TO 8E LOCATI T G ' (DUAL FIELD POINT POWER 2BOY _VIRING ONLY) "_ lq Fl Fl {q OOLER LEAVING .. X .:/. WATER : .. : -. ,:,: :.:, .-:,:,,,_j .. ,;,., ; ,- ; -,/,.': ; .; ' ;, ,.'_'-_ 8ETAIL H4R! .... GE'VENT"'RG' I I ,,..... 1/4" NPT _DX 343 [13 58 53] _ 8H4OO [34 OR] .. DDH- I o / iH81HR _HSlHR _- / i 40889 2x T6985 [HO31] --190 . 4' 0RAIR NRT DRAIN Of 8" UNI_T8 MOUNTING 021 RNIT[70021 MOUNTING NPT I= _118904_ [45 3773 BD] 3909 [157] 58 _ 30_8-1Rv 417RRH 478100 [188 8D] -- 9929 4504 NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. Fig. 12- 2186H0 [8469] UNIT [16429] CENTER OF GRAVITY [748] 1 24636-[H7O] - [161G] _ONDENSE8 OLER [14887] WEIGHT / ....... 30RB150 Air-Cooled Chiller with Heat Reclaim Option Dimensions MOUNTING --33650 [IDZ$] OR i..... SERVICE AREA 121921480] 7 I I AV & KAODKOUTTO BE _ SED FOR LOCATING FIELD POWER WIRIG <DUAL AND SIHGLE POIRT) FROM EACH SIDE OF THE UNIT POWER BOX 2SOY {CKT R) POWER BOX 380V,46OV,575V (CKT A,B} ]......................... .... I I 157001 r r_ VIEW-A-A //8" • 14478 COOLER TUBE SERVICE AREA "- " "- :. rrl C- "-" @ l : 24000 19 45] CGy 200 D0 4,JNOO 1 OR L--" [7BK] [1§ "'Z_""",,._SEE DETAIL E} l§] R2_ 08 /- RIGGING HOLE ¢3800 [He U3] I t RETAIL 3:16 B SCALE _/A] / [ 50] 75558 [29 751 RSz I R9z I 76951 [3030] E ==CT_ 1 l_///_./_///////////////////_.////////////////_///y/////_/_..-I_////////A i [58421 [57341 .B3H3_ L----.sogs 3212 K3 PIPING EHTRAHCE AREA . ,t [787] 99325 [78 47] [12H 47] I I COIL SERVICE AREA , _ 249840 [9HOO] AIR FLOW_ _1 i' II i' COIL SERVICE AREA SCROLLING MARQUEE-DISPLAY n 228137 LEAVING WATER [89 H2] 6" VICTAULIC 3/A" :._ OOLER VERT I14' RPT RPT) I ALL VOLTAGES I -_ 1 WATER H' VICTAULIC {SE NOTE 4) i" 86400 [84R] It_ ,;i. ,-_ _- _..,_ ' - _!- R38[_\305, IRA 01HI H" VICTA LIC I UNIT MOUHTIRG RS x I _I _ 276_ [i0R WEIGHT _AX WEIGHT WEIGHT _AX WEIGHT WEIGHT AAX WIIGBl CENTER OF GRAVITY CUIAL UUIAL PU_P CU/C_ ZU/CU P_MP _CHX _ACHXPU_P CGx CG_ Iblk_ Iblk9 ...................................... 46406 [ H3 94] 30RB-_40 315AIB,330_ PU_APUISCBARGE (PR) !25 ±!25 10264 4666 1151_ 523Z H4!2 5215 _n7 5TNt 94/5 4297 107z0 4860 N045 [120 66] [39994 13] BOB 2] 4 [15SRlo] [11 NN/ 7] 2 NR392 42164 3_114 IT1 [_48] [166] [91] 11846 5385 ]807 5567 3052 5933 9799 4443 11044 5009 _la [122 591 978 [3051 808 4; 381 [71 21 [1R0] Condenser Coil Fig. 13- _1_ [148] 9000 40889 1i6101 215630 3989 _ [ KK] _ UNIT MONTIHG -- 33650 [1325] BAC_¢i COFA_AUAICATION OPTION KNOCKOUT FOR 112' CORBUIT 24636 [gYo] 93835 [36 94] POWER BOX 230V ONLY (CHT A)_ =H!25:1:!25 KORR-_IO I0_0_ 50A•345A/N,KGOJ4B19 MCHX -- Microchannel °, - 2HI PUMP SUCTIO_ ±!_5 30[8184' 03] UNIT MOUNTING [235 : 4, 422 24 [16 HE] 408 89 [i6 10] -7/8" KNOCKOUT TO BE USED FOR LOCATING FIELD ROWER WIRING (DUAL ROIHT 230V OHLY) _DUAL POWER NFD CIRCUIT R 380,4HO,KYSV OHLY) n FAN ELECTRICALBOX (FEB) FIELB CONTROL WIRING- 297 2 885 92 4Rl_a [11 71 [K481 [1561 23114 19;1 NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict• Sides and End --6' from solid surface• 2. All pumps have drains located at the bottom of volute for draining• 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have VA" flare connection• 4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package• 5. Dimensions are in mm [inches]• 6. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal• 30RB160, 170, 315A/B, 330A/B, 345A/B, 360B Air-Cooled Chiller Dimensions SCROLLING _AROUEEDISPLAY FIELD CONTROL WIRING 2X 503 31 [i0 82] 228 [89 8_] -_ONOENSER LEAVING WATER 50" VICTAULIC 864!00 2x 76985 CONDENSERS ENTERING WATER 80' VICTAULIC 19000 [9A81 [34 0R] .08_1I L 583!81 :i_ 8ol , 343_8_ 113,841 K/4' NRT 2X 34333 -[13 521 RAChel OPTION KNOCKOUT FOR 1/2' CONDUIT [13251 83650 L 24536 [970] 40889 [1610] WEIGHT _CHX Ib/_9 CENTER _M CG_ [l_CN] _M CGy lINCH] 30RN-160 3_SAIB,3308 I0991 4986 3124 [122991 30RN-I?O 11315 3168 98_ 5_33 [124741 [38821 330A,345AIB,360_ 7/8' KNOCKOUT TO BE USEO FOR LOCATING FIELD POWER WIRING _DUAL POINT 230V ONLY) OF GRAVITY 93835 _'J [3094] _001 [394]1 NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have VA" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. HR MCHX Fig. 14 -- 30RB160,170 Air-Cooled Chiller with Heat Reclaim Option Dimensions --- LEGEND Heat Reclaim Microchannel Condenser Coil F-- •I..... A_7 r SERVICE AREA 1219 2148 O] FRON EACH SIDE OF THE £,NIT NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End --6' from solid surface. 2. All pumps have drains located at the bottom of volute for draining. 3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection. 4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X dimensions as units with a pump package. 5. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. 6. Dimensions are in mm [inches]. ] VA , ! I " "1 MCHX -- Microchannel Condenser Coil ! ! I [3F 811 96040 F! C 7 \'_-tFt!-J/ I [SERVICE AREI 2236 08! I [88 03]| l I ==.- -=r I LJ /€::::=11 ! II:::::_\ | I, ! I | I b .i [PE98] -- 196374 [F7311 I ' L _:_, // ! I __o0oo I [7871 _ PSz J DETAIL 12974.__ I B 2NOOO ,R,P, RIGGING HOLE -- ¢380P I ! [5108] 320806 [12630] PIPING ENTRANCE AREA 7/8' HROCHOUT TOIE _ USED FOR LOI ATI G FIELD POWER WIR HG [-(DUAL AND SINGLE POINT) _ I iP:I POV,'ERBOX _80V,NEOV,PlSV (CHT A,B) SCALE 1:16 I 199728 17863] DETAIL SCALE 1:4 ! J L I COIL SERVICE AREA [87] MOUNTING HOLE .J [9DOO] 243840 l COIL SERVICE AREA ! l SCROLLING MARQUEE-DISPLAY i FIELG COHTROLWIRIRG! L ..... WATER (SEE NOTE 4) T 93193 IRK R9] I 1 _7/8' KNOCKOUT TO BE USED FOR LOCATING FIELD POWER WIRING (DUAL POINT ERPV ONLY) (DUAL POWER RFD CIRCUIT B 38D,NHO,575V ONLY) 21571 [8491 f 8AC_¢i OPTION KNOCKOUT FOR i12" COHDUIT_ POWER BOX _3OV ONLY (CKT A) Fig. 15 --30RB190, 360A, 390A/B Air-Cooled Chiller Dimensions - 33650 [1325] 24636 [R FO] i A? CG _i 60000 3344 54 [13167] [394] [7 87] o SCROLLING FIELD OR,DENSER MAROVEE_ CONTROL WIRI_6 VE'_T -l!...... T 9_400 [SGlF] _ONDE_SEN I COOLER DRAI_S 39 8 [9 BAC_el 408 [6 COMF'U_ICATIO, OPTION FOR POWER IE" BOX 230v 7/8" [28225] WEIGHT _CHX Iblk9 360A,_90A_ SORD-_90 128S0 $706 CENTER H_ [140_9] 3566 MM CGy [I_CH] [385_] _79 LEGEND HR MCHX --- Heat Reclaim Microchannel Condenser Fig. 16- Coil _ CONDVIT ONLY NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have V4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. 30RB190 Air-Cooled Chiller with Heat Reclaim Option Dimensions [3S I / (CNT RNOCKOVT A) _ TO I BE USED FOR LOCATIRG FIELD POWER WIRIRG (DUAL _OINT 2_OV O_LY) OF GRAVITY CG [I_CH] 93835 _ RROCKO_T _ 94] 70] NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict• Sides and End -- 6' from solid surface• 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have V4" flare connection• 3. Dimensions are in mm [inches]• 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal• I SERVICE AREA 1219 2148 O] FROM EACH SIDE OF THE UNIT 199054 [78 31] [3i 50] POWERBOX 2 2NOVWRLY • I"_ I 14478 L_ VIEW-A-A t_ • x _" - ..... ...... POW[R BOX • I - .. 2_OvCKIB _OV,_S_VmDV CO_4PRESSORS ..... .. _T _ ,CO'_PRESSORS, 718" KNOCKOUT USEO FOR LOCATING FIELD POWER WIRING PE812NOV DUAL POINT CIRCUIT H : COOLER T J ISERVICE _AI 223( 700 39 (_¢38 _//_///A. i i. v///////_, _//////////////////////////////////_ O0 TUT-[i 50] DETAIL K3OD_ --4 I_ ,8Ks22 [DO 652 ] [74 221 ] 1256 59 i _22217 PIPIR¢ ENTR%RCE AREA [12686] _ _ _ .R_:_ .................................................................................. 2690 K2 _!_9_, ....... I00D01394] _SCALER2 __.................. AIR FLOW ........... COIL SERVICE AREA 2[ 8Y11:4 MOUNTING HOLE I Do, I ' II I COIL SERVICE AREA 228137 [8982] COOLER i/4' NPT : i SCROLLING MAROUEE-DISPLAY i FIELD CONTROL WIRING- --P( B0X 230V ONLY {CKT A) / n n n n / / _ / -7 8' NNOCKOUT TO BE USED FOR LOCATING FIELD POWER WIRING ALL VOLTAGES LEAVIRG WI[ER6" VICTAULIC ........ "" ' : : " Ib L ........T COOLER 3/4' (DUAL POWER RFO CU IT B 380,460, 57! ONLY) •. .. 80400 [34102] [1724] • • L 4378H 157530 [6202] 40889 [1E1O] -- 43786 [17241 • / UNIT MOUNTINGJ IR_R _R 1530D] • 279435 [1i001] J \_ _ENTERING WATER 6" VICTAULIC 198105 [7802] UNIT MOUNTING 3989 [157] 40889 [i6iO] UNIT MOUNTING 280654 [I1049] I169 08 [28225] WEIGHT WEIGHT WEIGHT CENTER GRAVITY CUIAL Ib/k9 CU/CU Ib/k9 MCHX Ib/kR KOR_-210 _37S4 624D _5_81 6901 _2772 5793 3528 [13890] 9H [3610] KORK-225 _4067 6394 _5514 7052 _3093 5937 3588 [_4_26] 906 [3567] MCHX -- Microchannel W_ Condenser CG [I_GH] OF MW CGy LINCH] Coil Fig. 17- 30RB210, 225 Air-Cooled Chiller Dimensions /1_ BAC_ef COMMUN ICATION _ OPTION KHOCNOUT FOR 112" CONDUIT 215HS0 [8489] UNIT WOUNTING 93835 [36941 _ I 2_sKs 8 49 A _SESERVICE AREA 9219214H0] I FROM EACH SIDE OF THE UNIT • 990 54 3_DA_3 .... 80000_ 12429 I : i "'" A :01 2O 7 ; 3150 ''_i ..... SCALE I: 6 _" = =, "'" :': "J" "'" _ ; SEEDETAIL _ 4478 ['_[5700] ]E : '- : ::: ]E ttl/ ............. CGy 7/8" ........................ [88 _ KNOCKOUTTO BE_ '\'J' ' FIELDFOR POWER WIRIHG [1575] 08II USED LOCATING 40000 ,_ _,::, 03] I PEB1 380V,A6OV,D75V POINTDUAL & SIHGLE POIHT _ ] [4016] 241618 3253173 [7645] PIPING ENTRANCE AREA [1280777] [787A] 20000 PEB2 ALL VOLTAGES DUAL POIHT RIGGIHG HOLE _3800 /- " ........................... [9513] ................................................................................................... 6 24000 DETAIL _ _ [3 .... _._ [150] ] 269373 [10605] UNTING HOLE i 20000 [787] .................................. _.ol A S!R_! A_ER. ................................... I---;::!°:; :LO,.f ...... I,O SGROL ;#L0:ROUEEq'-I1 n II 21575 [849] f _ 40889 [16 10] [1571 ef COFA_UHICATIOH OPTION KHOCHOUT FOR /2' EOt_DUIT 93835 [36941 _ 2 56 30 [84 89] UNIT MOUNTIHG [329 26] NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have V4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. MCHX -- Microchannel Fig. 18- 30RB250 Air-Cooled Chiller Dimensions Condenser Coil • i VIEW A - A SCALE 9:160 SERVICE AREA 1219 2148 O] FRO_ EACH SIDE OF THE _,RIT I j i: r_ZO16SA [79 3D] [ 09 53] R:GRDO ,,1, [31 50] ,1 HGDOD I I .:_.E 3D6 .:oH,o:.=, o, CIRCUITC_ ...... . :. : -;, "CIRCUIT_ SEE DETAIL T CGy I CIRCUITA_ POWER ELECTRICAL i0_ 1 223608 : [66 [ t : 7/8" KNOCKOUT TO BE 40606 [15 75] SED F_R_ LOCATING FIELD POWER WIRING PEG1 230V DUAL POINT 380V,466V,S75V DUAL & SINGLE POINT PEG2 ALL VOLTAGES DUAL POINT 2O0O0 [787] 75939 [299D: RIGGING HOLE 1 " 2097 Al [82 56] I 3227 68 D,o_i, r_TD^_rr _Dr_ [27061 A23i 79 [16H g ] I : L COIL SERVICE AREA SCALE ........... j__ 9:40 [1501 4500 DETHIL_ I [_j !_r"Tl ,Do Do 4---_'--..i q I ..... B [394] _- 20000 ' --"4_ '_ ( MOUHTING HOLE ,__ AIR FLOW j _..:-_.!Ii6°!!_.. -- _ _ COIL SERVICE _REA _ _ SCROLLING"_RONEE--. II II I'D OISRLA,\LO L: FIELD CONTROL ....... WIRING- _ AG_ 6R 0 tl ray..... _L_C_IC_L BOX _I 6Kc0. HIRATION h_ l ?_2 _, J _;!I_D_ 215630 [84691 UNIT MOHRTING NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict. Sides and End --6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have V4" flare connection. 3. Dimensions are in mm [inches]. 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal. MCHX -- Fig. 19- 30RB275 Air-Cooled Chiller Dimensions Microchannel Condenser Coil 7 )WE_ _¢ox z CgT F SERVICE AREA 1219214801 I -- 321054 [126 40] I 14478 CET FROM EACH SlgE OF THE UNIT ..... [31150] / / SCALE 1:10 VIEW A-A BOXi a,a __ POWER ELECTRICAL 80X (PEH) •. :-I 315854 [12435] I t Lbx t _ bd :co,,_ESSO_: [SY DO] _ COOLER TUBE SERVIGE AREA _ ....... ::_ I--I ,'CI_'CUIT C_" -- _ bd:RO,_._ESSO% L " L 1_ ..m..-- FI .... __; .11. ii ,'CI_CJIT ' _ ' II * ___ __ [ :COM_ESSOm bd i ,'CI_CUIT " " ' A_I_I C II _ " II , i CGy [945] I 223 [88 L /i _ I°! T 4 761 93 [3000] t I V////////////////////////////////////////////_ 3295 57 [12975] I PIPING 3342 24 [131,58] ENTRANCE AREA COIL SERVICE "I .... 326 [16194] 7/8" HNOCROUT TO USED FOR LOCATING FIELD POWER WIRING [i575] PEBI 230V DUAL POINT 380V,46OV,S75V DUAL & SINGLE POINT PEB2 ALL VOLTAGES DUAL POINT b 4000 "M:oDo SEE DETAIL RIGGING HOLE [7 874] _- ¢)3800 [1501 AREA [7871 DETAIL B SCALE 1:5 VENT_ I14" NPT \ AIR FLOW \ I,O I,O '_ I 1 [96001 43840 j--cdiT-siR_7_ _ A_i_ : 2281 37 [8982] SCROLLING WAROUEE-DISPLAY n n FIELD CONTROL WIRING- : : .... 1,, COOLER DRAIN J 40889 [16 10] H" VICTAULIC 43786 ENTERING WATER _ I ,I-.I 358200 [1724] [141024] ............... • [13455] 21573 [8 49] 1 £__ [17: L437 2_8° 3582100 1141 084] UNIT WOUNTING T-86400 [3402] . BACker COMWUNICATION OPTION KNOCKOUT FOR I/2" CONDUIT L 40889 [iR1O] UNIT MOUNTING 431954 [17OOH] I L_ 3989 HSY] - _t 93835 [3694] 215630 [84894] UNIT MOUNTING 1075108 [42327] NOTES: 1. Unit must have clearances as follows: Top -- Do not restrict• Sides and End -- 6' from solid surface. 2. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4" flare connection• 3. Dimensions are in mm [inches]• 4. Allow 8 ft (2.4 m) of service access on either side of unit for condenser coil removal• MCHX -- Microchannel Fig. 20 -- 30RB300 Air-Cooled Chiller Dimensions Condenser Coil AUCU COIL UNITS WITHOUT MOUNTING WEIGHT No Pump AI/Cu* UNIT 30RB 4111 4317 4600 6932 Total 6155 6519 MOUNTING UNIT 30RB WEIGHT O6O O7O 080 O9O 100 110 (Ib) No Pump AI/Cu* 731 I 1762 I 809 728 I 1850 I 818 893 I 2085 I 888 1106 2189 I 1104 1142 2220 I 986 I 2347 I 1168 I 2531 I 1228 I 2864 I 1483 I 2923 1108 1487 MOUNTING UNIT 30RB 1606 10,601 (Ib) No Pump AI/Cu* AIBIoIoIEIFIGI"I 190 210 225 25O 275 3OO I 1388 I 1484 I 1101 I 1479 1311 I 1313 I 1307 I 1866 I 3044 3049 3036 3808 899 2602 2792 1284 1859 3796 916 I 1804 I 2139 947 I 1836 I 2144 1122 I 2271 I 2133 627 2269 I 2808 I 853 I 855 I 850 I 1292 I I I I I 2004 CU/CU COIL UNITS WITHOUT MOUNTING WEIGHT No Pump Cu/Cut UNIT 30RB O6O O7O O8O O9O 100 110 UNIT 30RB 1014 I 1106 I 1342 I 1388 I 1089 1081 1884 1619 1503 1638 I I I I MOUNTING I I I I 1938 2440 2569 3166 3169 I I I I I 3640 I 12,013 1228 I 13,734 1354 I 14,067 1884 I 16,468 1080 I 16,915 18,306 1436 1333 1464 1711 1780 2139 1967 1289 2528 O6O O7O O8O O9O 100 110 4,799 8,082 6,656 6,879 7,243 (Ib) No Pump Cu/Cut 120 130 150 160 170 1270 1645 3334 1742 11,807 MOUNTING WEIGHT (Ib) No Pump Cu/Cuf 1698 I 1691 I 1263 I 1638 I 2199 2045 I 2410 I 978 I 1427 I 3297 2078 I 2415 I 981 I 1429 I 3301 2577 I 2404 I 976 I 1423 I 3288 2554 I 3193 I 16Ol I 2059 I 4185 1064 2950 3179 1494 2053 MCHX COIL UNITS WITHOUT I I I I I 4172 2133 I 1684 I 2681 I 1326 I 2810 I 1452 I 3463 I 1744 I 3446 I 1175 I 3974 1591 190 210 225 25O 275 3OO 13,460 15,181 15,514 17,157 18,845 20,477 O6O O7O O8O O9O 100 110 8,027 UNIT MOUNTING WEIGHT (Ib) No Pump MCHX** 160 170 660 I 1614 I 648 I 1683 I 810 I 1914 I 1020 1055 2020 2052 UNIT 737 I 918 I 2210 I 988 I 7,119 738 I 1088 I 2377 I 870 I 7,402 808 I 1146 I 2706 I 1136 I 8,617 I 1019 1024 I 1368 1374 MOUNTING I 2698 2809 WEIGHT I 1350 1485 120 130 150 160 170 I 9,475 9,799 (Ib) No Pump MCHX** 3o._ _ i _ i o i o i E I _ I G I . I 190 1007 I 1278 I 1367 I 1014 I 1362 I 1846 1219 I 1222 I 1212 I 1726 I 2831 2838 2818 3523 300 830 2401 2576 1185 1716 3502 210 225 250 275 882 I 881 I 1041 I 580 1677 1709 2107 2099 I I I I 1989 I 793 1996 I 796 1979 I 789 2594 I 1198 I I I I I I I I I 1785 2269 2391 2937 2931 3359 I 1065 I 479 I 3488 503 676 1381 WEIGHT 730 4819 (kg) No Pump AI/Cu* I 631 I 674 I 1183 1269 500 388 389 386 687 I I I I I 584 672 596 697 694 848 I 911 I I I I 845 I 881 I 1384 I 1386 I 1380 I 1731 I 1109 I 1168 I 1439 I 1440 I 1725 1654 694 I 5461 652 8321 688 618 720 491 I I I I 6243 6394 7031 7689 PUMP -- SI 2088 2181 2310 3026 Total 3127 _ 3292 MOUNTING WEIGHT (kg) No Pump Cu/Cu'i- _l_lclolEIFITota' 380 386 I 8981 416 I 494 I 1157 I 527 13871 I 9521 426 I 884 112541 485 14087 461 I 1089 I 488 I 611 I 1408 I 606 I 4599 669 1135 I 678 I 746 114631 727 16215 586 1149 577 748 1516 792 MOUNTING WEIGHT (kg) No Pump 5367 Cu/Cuf _ I _ I c I o I E I _ I G I " ITota' I 7251 463 I 930 I 477 I 944 I 683 I 1171 I 333 1161 I 7691 574 I 744 I 1098 I 445 I 649 I 1098 I 446 I 680 I 1093 I 444 I 647 I 1451 I 682 I 936 I lOOOI 970 I 765 16118 1498 I 1219 I 603 I 6901 1601 I 1277 I 660 I 7052 1494 I 1574 I 793 I 7799 1902 I 1566 I 634 I 8566 484 1445 1896 671 1341 679 933 1807 723 9308 MOUNTING WEIGHT (kg) No Pump MCHX** A B C D Total 363 372 413 483 489 553 381 391 403 582 597 607 498 533 552 789 815 824 474 508 588 838 888 750 1716 1804 1934 2472 2589 2734 MOUNTING Total 190 210 225 25O 275 3OO I 11,064 1142 I 12,772 1260 I 13,093 1469 I 14,349 999 I 16,647 16,893 1324 299 I 732 I 334 294 I 763 I 335 367 I 868 I 365 463 916 I 492 478 931 464 623 1274 WEIGHT 673 4443 (kg) No Pump MCHX** A I _ I o I o I E I F I G I " ITota' 457 I 386 I 400 I 472 I 263 376 Unit Weights 23 (kg) No Pump MCHX** I 418 I 1002 I 447 I 3229 I 493 I 1078 I 394 I 3358 I 620 I 1227 I 618 I 3863 I 620 I 1224 I 612 I 4297 MOUNTING *Condenser Coil: Aluminum Fins/Copper Tubing. ?Condenser Coil: Copper Fins/Copper Tubing. ** Condenser Coil: Microchannel (MCHX) Design. Fig. 21 -- WEIGHT _l_lololEl_lTota' UNIT 30RB I 1405 I I I I 447 MOUNTING WEIGHT (kg) No Pump Cu/Cul" UNIT 30RB 3o._ _lBlololEl_lTota, 120 130 150 I MCHX COIL UNITS WITHOUT PUMP -- SI 3,783 3,978 4,267 5,449 Total 5,883 _ 367 1009 409 UNIT ourlD 110 I 839 I 371 I 830 I 1148 I 431 I 3649 946 I 403 I 887 I 1299 I 882 I 4161 998 I 502 I 674 I 1328 I 668 I 4666 416 I 820 I 972 I 431 I 838 I 976 I 610 I 1032 I 970 I 288 1032 I 1278 I PUMP -- ENGLISH MOUNTING WEIGHT (Ib) No Pump MCHX** UNIT (kg) No Pump AI/Cu* _ I B I o I o I E I _ I G I " ITota' 497 UNIT 30RB Total 1257 I 1018 I 1049 I 1283 I 732 799 MOUNTING UNIT 30RB _I_I°I°IEI_IGI"I 190 210 225 25O 275 3OO WEIGHT CU/CU COIL UNITS WITHOUT 837 I 1980 I 917 I 1088 I 2551 I 1161 I 8,634 880 I 2100 I 940 I 1288 I 2764 I 1069 I 9,010 1018 I 2334 I 1009 I 1348 I 3097 I 1336 I10,139 1252 2497 I 1266 I 1642 I 3218 I 1899 111,472 UNIT 30RB 519 UNIT 30RB I I I I I 330 I 408 I 603 PUMP -- ENGLISH _l_lololEl_lTota' 120 130 150 160 170 332 190 210 225 25O 275 3OO 1526 (Ib) 1393 I 1431 I 2020 I 2126 I WEIGHT I MOUNTING A I _ I o I o I E I F ITota' UNIT 30RB Total 1094 _ 120 130 150 160 170 I 1086 I 7,690 I 949 I 8,045 I 1217 I 9,174 I 1463 110,266 3039 WEIGHT 1869 1962 2091 2697 Total 2798 2963 UNIT 30RB A I B I o I o I E I F ITota' 120 130 150 160 170 MOUNTING WEIGHT (kg) No Pump AI/Cu* UNIT 30RB O6O O70 O8O O9O 100 110 060 070 080 090 30RB 100 AUCU COIL UNITS WITHOUT PUMP -- SI PUMP -- ENGLISH (Ib) 580 I 761 I 775 I 986 I 952 I 1089 620 I 460 I 618 I 837 I 810 I 637 I 5019 600 7659 902 I 360 I 883 I 1284 I 1029 I 818 I 5793 908 I 361 I 884 I 1287 I 1084 I 871 I 5937 898 I 388 I 880 I 1277 I 1332 I 666 I 6809 1176 I 542 I 783 I 1698 I 1329 I 453 I 7096 1168 537 778 1588 1523 AL/CU COIL UNITS WITH SINGLE PUMP -- SI AL/CU COIL UNITS WITH SINGLE PUMP -- ENGLISH MOUNTING WEIGHT (Ib) Single Pump AI/Cu* UNIT 30RB A i 1127 B iI 1230 c iI 1184 o ITota, I 4626 O6O O7O O8O O9O 100 110 1085 I 1107 I 1193 I 1353 I 1150 I 1312 I 1263 I 4832 1164 I 1354 I 1388 I 8100 1620 I 1885 I 1675 I 6432 1366 1565 1655 1653 MOUNTING UNIT 30RB 120 130 150 160 170 I 1991 1974 731 728 893 I 1238 A 1279 2062 2149 2486 B 2583 2609 I 1644 1868 WEIGHT 960 969 1031 C 1104 1108 06O 07O 08O 09O 100 110 I 6655 7059 (Ib)Single 961 1144 1165 D 1483 1487 MOUNTING UNIT 30RB MOUNTING WEIGHT (kg) Single Pump AI/Cu* UNIT Pump AI/Cu* 2460 2645 3035 E 3155 3276 WEIGHT 1056 949 1217 F 1357 1495 (Ib)Single UNIT 30RB 120 130 150 160 170 8,230 8,585 9,827 Total 10,919 11,254 Pump AI/Cu* 190 Total UNIT 30RB 12,666 190 A B C D Total 1250 1273 1287 1808 1841 1839 1348 1430 1472 2060 2166 2150 1302 1381 1506 1753 1823 2045 5,108 5,314 5,582 7,156 7,379 7,783 120 130 150 30RB 160 170 I A MOUNTING B 837 850 1015 1382 1424 2280 2399 2738 2894 2920 WEIGHT C 1068 1091 1153 1266 1270 MOUNTING UNIT 30RB Total 2103 2196 2318 2924 3025 3209 MOUNTING 2664 2877 3269 3447 3569 WEIGHT 1161 1069 1336 1495 1633 Single Pump AI/Cu* B C D E F Total 332 330 405 563 582 935 975 1128 1174 1186 435 440 468 502 503 436 519 528 674 676 1116 1200 1377 1434 1489 479 431 552 617 679 3733 3894 4458 4963 5116 WEIGHT(kg) Single Pump AI/Cu* Total 5757 MOUNTING WEIGHT (kg) Single Pump Cu/Cut A B C D Total 549 559 599 699 704 795 568 579 585 821 837 836 613 650 669 937 985 977 592 628 684 797 828 930 2322 2415 2537 3253 3354 3538 UNIT 30RB 9,074 9,550 10792 12125 12460 120 130 150 160 170 (Ib) Single Pump Cu/Cul" 190 WEIGHT(kg) A MOUNTING 06O 07O 08O 09O 100 110 (Ib) Single Pump Cu/Cul" D E F Total 1065 1264 1284 1642 1648 D 538 574 631 716 747 849 UNIT 1208 1230 1317 1537 1549 1749 UNIT C 559 597 616 857 905 897 CU/CU COIL UNITS WITH SINGLE PUMP -- SI MOUNTING WEIGHT (Ib) Single Pump Cu/Cut O60 O70 O80 O90 100 110 B 512 523 529 736 752 751 I CU/CU COIL UNITS WITH SINGLE PUMP -- ENGLISH UNIT A 493 503 542 615 621 711 Total UNIT 30RB 14,113 190 MOUNTING I 380 386 461 A 628 1034 1088 1241 B 1315 647 1327 WEIGHT 484 495 523 C 575 577 MOUNTING (kg)Single Pump Cu/Cut 483 573 583 D 746 1209 1305 1483 E 1567 527 485 606 F 680 4116 4332 4895 Total 5511 748 1622 742 5664 WEIGHT (kg)Single Pump Cu/Cut Total 6415 *Condenser Coil: Aluminum Fins/Copper Tubing. 1-Condenser Coil: Copper Fins/Copper Tubing. ** Condenser Coil: Microchannel (MCHX) Design. 30RB060-110 30RB120-150 B_ c B_ cooler cooler Compressors c D 30RB160,170,315A, 315B, 330A, 345A, 345B, 360B c B_ D 330B, 30RB190-300, 360A, 390A, 390B cooler cooler D E E NOTE: Corner weights are calculated at mounting locations. Refer to Fig. 2-20 (certified drawings) for mounting locations. Fig. 21 -- Unit Weights 24 (cont) F MCHX COIL UNITS WITH SINGLE UNIT 30RB O6O O7O O8O O9O 100 110 PUMP -- ENGLISH MCHX COIL UNITS WITH SINGLE PUMP -- SI MOUNTING WEIGHT (Ib) Single Pump MCHX** A iI . iI o iI D ITot"' I 1008 1047 1143 1100 4298 1030 I 1069 I 1220 I 1174 I 4493 1115 I 1088 I 1266 I 1298 I 4767 I 1251 1265 1456 I 1498 1532 1537 1743 I 1844 1836 MOUNTING I 1457 I 1522 1738 WEIGHT MOUNTING WEIGHT (kg) Single Pump MCHX** UNIT I 5949 I 6163 6567 (Ib)Single Pump MCHX** A B C D Total 06O 07O 08O 09O 100 110 457 467 506 567 574 660 475 485 493 679 695 697 518 553 574 790 836 833 499 532 589 661 690 788 1949 2037 2162 2697 2795 2978 MOUNTING WEIGHT(kg) Single Pump MCHX** UNIT 30RB A B C D E F Total UNIT 30RB A B C D E F Total 120 130 150 160 170 660 648 810 1148 1188 1914 1982 2316 2395 2423 887 888 948 1024 1029 891 1064 1083 1376 1381 2322 2490 2877 2926 3043 985 870 1136 1259 1388 7,659 7,942 9,170 10,128 10,452 120 130 150 160 170 299 294 367 521 539 868 899 1051 1086 1099 402 403 430 464 467 404 483 491 624 626 1053 1129 1305 1327 1380 447 394 515 571 629 3474 3603 4160 4593 4740 MOUNTING UNIT 30RB WEIGHT (Ib)Single Pump MCHX** 190 Total UNIT 30RB 11,717 190 MOUNTING 060 070 080 090 100 110 A 1218 1240 1372 1518 1530 1741 1259 1281 1339 1808 1843 1796 1254 1336 1389 1919 2025 1983 MOUNTING UNIT 30RB 120 130 150 160 170 MOUNTING WEIGHT (Ib) Dual Pump AI/Cu* B C D 731 728 893 I 1336 A 2281 2367 2864 B 2962 1383 2983 WEIGHT 4,944 5,150 5,523 6,855 7,078 7,442 (Ib) Dual Pump AI/Cu* 951 1133 1122 D 1483 2534 2719 3177 E 3344 1056 949 1217 F 1282 8,613 8,968 10,419 Total 11,511 1108 1487 3471 1415 11,846 MOUNTING UNIT 30RB UNIT ouno 1061 1071 1147 C 1104 WEIGHT (Ib) Dual Pump AI/Cu* 190 5313 A MOUNTING WEIGHT (Ib) Dual Pump Cu/Cuf B C D 1382 1405 1462 1994 2030 1982 1371 1453 1507 2095 2201 2160 554 584 824 890 895 791 UNIT 30RB A B C D E F Total 120 130 150 160 170 332 330 405 607 629 1035 1074 1299 1347 1358 481 488 520 502 503 431 514 509 674 678 1149 1233 1441 1520 1578 479 431 552 583 643 3907 4088 4728 5232 5385 ToNI UNIT 30RB 13,258 190 MOUNTING A B C D E F 120 130 150 160 170 837 850 1015 1481 1527 2498 2616 3112 3273 3294 1169 1193 1270 1266 1270 1054 1252 1240 1642 1645 2739 2953 3411 3637 3763 1161 1069 1336 1420 1553 WEIGHT MOUNTING WEIGHT B C D E F Total 9457 9,933 11384 12717 13052 120 130 150 160 170 380 386 461 673 694 1133 1187 1412 1488 1497 530 541 576 575 577 478 568 562 746 748 1242 1339 1547 1653 1710 527 485 606 646 706 4290 4506 5164 5781 5933 Total UNIT 30RB 14,705 190 C D Total 1171 1248 1305 1784 1884 1852 1133 1208 1338 1497 1563 1795 4,616 4,811 5,190 6,372 6,586 6,950 UNIT 3ORB WEIGHT (Ib) Dual Pump MCHX** A B C D E F 120 130 150 160 170 660 648 810 1244 1289 2134 2201 2695 2759 2781 987 989 1063 1028 1033 882 1054 1041 1381 1386 2396 2564 3017 3114 3236 985 870 1136 1194 1319 UNIT 3ORB MOUNTING WEIGHT MOUNTING 623 661 685 952 1000 982 605 641 701 813 845 954 WEIGHT (kg)Dual MOUNTING WEIGHT 2466 2560 2730 3445 3547 3712 Pump Cu/Cut (kg)Dual Pump Cu/Cut Total 6669 MCHX COIL UNITS WITH DUAL PUMP -- SI MOUNTING WEIGHT (kg) Dual Pump MCHX** A B C D Total 06O 07O 08O 09O 100 110 516 525 585 640 646 737 533 543 571 762 778 761 531 566 592 809 854 840 514 548 607 679 709 814 2094 2182 2355 2890 2987 3152 Total UNIT 30RB A B C D E F Total 8042 8325 9762 10,720 11,044 120 130 150 160 170 299 294 367 564 585 968 998 1223 1251 1261 448 449 482 466 468 400 478 472 626 629 1087 1163 1368 1412 1468 447 394 515 541 598 3648 3776 4428 4860 5009 (Ib) Dual Pump MCHX** 190 628 638 665 906 923 901 Total A UNIT B MOUNTING MOUNTING WEIGHT (kg) Dual Pump Cu/Cut B C D UNIT 30RB MOUNTING WEIGHT (Ib) Dual Pump MCHX** 1175 1197 1258 1680 1715 1677 Pump AI/Cu* 6014 MCHX COIL UNITS WITH DUAL PUMP -- ENGLISH A (kg)Dual Total (Ib) Dual Pump Cu/Cut 1137 1158 1289 1411 1424 1626 WEIGHT Pump AI/Cu* 610 620 680 774 779 875 Cu/Cut O60 O70 O80 O90 100 110 (kg)Dual 06O 07O 08O 09O 100 110 190 UNIT WEIGHT 2247 2341 2511 3118 3217 3383 CU/CU COIL UNITS WITH DUAL PUMP -- SI 5,426 5,632 6,005 7,579 7,802 8,166 (Ib) Dual Pump 552 588 647 732 764 874 Total A UNIT 3ORB UNIT 3ORB 1331 1411 1541 1788 1858 2099 570 607 631 872 920 901 MOUNTING UNIT 1341 1363 1495 1702 1714 1926 572 582 809 822 838 817 Total 06O 07O 08O 09O 100 110 Total O60 O70 O80 O90 100 110 MOUNTING MOUNTING WEIGHT (kg) Dual Pump AI/Cu* B C D A CU/CU COIL UNITS WITH DUAL PUMP -- ENGLISH UNIT Pump MCHX** AL/CU COIL UNITS WITH DUAL PUMP -- SI Total 1213 1293 1424 1611 1680 1922 Single Total AL/CU COIL UNITS WITH DUAL PUMP -- ENGLISH UNIT ouno WEIGHT(kg) Total UNIT 30RB 12,309 190 MOUNTING MOUNTING Unit Weights 25 (kg)Dual WEIGHT Pump (kg)Dual MCHX** Pump MCHX** Total 5582 *Condenser Coil: Aluminum Fins/Copper Tubing. 1-Condenser Coil: Copper Fins/Copper Tubing. ** Condenser Coil: Microchannel (MCHX) Design. Fig. 21 -- WEIGHT (cont) MCHX COIL UNITS WITH HEAT RECLAIM -- SI MCHX COIL UNITS WITH HEAT RECLAIM -- ENGLISH UNIT 30RB O6O O7O O8O O9O 100 110 MOUNTING WEIGHT (Ib) Heat Reclaim MCHX** A i B i c i o ITota, 1185 I 1175 I 1188 I 1176 I 4703 1204 I 1196 I 1245 I 1253 I 4898 1302 I 1215 I 1289 I 1381 I 5187 1507 I 1689 I 1776 I 1584 I 8556 1516 1671 1723 1732 I MOUNTING 1878 1899 I WEIGHT 1652 1832 I 6769 7133 (Ib) Heat Reclaim MOUNTING WEIGHT (kg) Heat Reclaim MCHX** UNIT ounD MCHX** A B C D Total 060 070 080 090 100 110 538 546 590 683 688 758 533 542 551 766 782 786 529 565 585 805 852 861 533 568 627 718 749 831 2133 2222 2353 2974 3071 3236 MOUNTING WEIGHT (kg)Heat Reclaim MCHX** UNIT 30RB A B C D E F Total UNIT 30RB A B C D E F Total 120 130 150 160 170 842 846 1017 1229 1268 2353 2497 2723 2841 2865 889 905 969 1168 1171 863 1027 1089 1314 1316 2492 2685 3019 3127 3245 966 854 1111 1312 1450 8405 8814 9929 10991 11315 120 130 150 160 170 382 384 462 557 575 1067 1133 1235 1289 1300 403 411 440 530 531 391 466 494 596 597 1130 1218 1370 1419 1472 438 387 504 595 658 3813 3998 4504 4986 5133 MOUNTING UNIT 30RB WEIGHT (Ib) Heat Reclaim MCHX** 190 Total UNIT 30RB 12580 190 MOUNTING WEIGHT (kg)Heat Reclaim MCHX** Total 5706 *Condenser Coil: Aluminum Fins/Copper Tubing. 1-Condenser Coil: Copper Fins/Copper Tubing. ** Condenser Coil: Microchannel Design. 3ORB060-110 30RB120-150 B_ cB_ cooler cooler c D 30RB160,170,315A, 315B, 330A, 345A, 345B, 360B c B_ D E 30RB190-300,360A, D 390A, B_ cooler Compressors E 390B C cooler D F 330B, F Fig. 21 -- E Unit Weights 26 (cont) F _--_ G H 5.35" [136 mm] 2.56" [65 mm] OUTER SIDE OF UNIT BASE RAIL ,..ERS,OE I T OF UNIT 2.46" [63 mm] BASE RAIL 1 4.87" [124 mm] 5.12" [130 mm] 1 -- 1.42" [36 mm] Fig. 22 1 30RB Base Rail Cross Section 1.50 DIA. [038 mm] -RIGGING HOLE . X MOUNTING PLATE 0'- 1-3/4" _O [44 a'_ _'a l SIDE VIEW OF BASE RAIL AT MOUNTING LOCATION 0.875 DIA. [e22 mm] MOUNTING HOLE X MOUNTING PLATE _ _. _ L OUTER SIDE OF BASE RAIL 0'-5" [127 mm] 0'- 1-_,/16" [39.89 mm] o . . T 0'[100 mm] 3-15/16" REF 0'- 7-7/8" [200 mm] Vl EW B-B BOTTOM VIEW OF BASE RAIL AT MOUNTING LOCATION Fig. 23 1 30RB Mounting Plate 27 Table 3A -- Physical Data, 30RB060-300 -- English UNIT 30RB OPERATING WEIGHT (Ib)* AI-Cu Condenser Coil Cu-Cu Condenser Coil MCHX Condenser Coil REFRIGERANT TYPE Refrigerant Charge (Ib) Std Coil, Ckt A/Ckt B/Ckt C MCHX Coil, Ckt A/Ckt B/Ckt C COMPRESSORS Quantity Speed (rpm) (Qty) Compressor Model Number Ckt A (Qty) Compressor Model Number Ckt B (Qty) Compressor Model Number Ckt C Oil Charge (Pt, Ckt A/Ckt B/Ckt C) No. Capacity Steps Standard Optional (Maximum) Minimum Capacity Step (%) Standard Optional Capacity (%) CktA CktB Ckt C COOLER Weight (empty, Ib) Net Fluid Volume (gal) Maximum Refrigerant Pressure Maximum Water Side Pressure without Pumps (psig) Maximum Water Side Pressure with Pumps (psig) CHASSIS Length Width Height 070 080 090 100 110 120 130 150 4111 4593 3783 4317 4799 3978 4600 5082 4267 5932 6656 5449 6155 6879 5663 6519 7243 6027 7690 8534 7119 8045 9010 7402 9174 10139 8517 R-410A, EXV Controlled (psig) 90/41/-I lt2/41/I 33/33/-69/69/I 40/40/-_6_76__ I 40/42/-_6__I_6_1o__ I_6_33__ 11_3_o6__ 1_3_33__ 40/20/-40/53/-43/57/-54/43/-56/62/Scroll, Hermetic 340 (2) SH240 (2) SH300 (1) SH240 (1) SH240 N/A N/A __6.,_/13.1/- 26.2/13.1/-- (2) SH240 (2) SH240 N/A 26.2/26.2/-- *Operating (2) SH300 (3) SH240 N/A 26.2/39.4/-- (2) SH300 (3) SH300 N/A 26.2/39.4/-- (3) SH300 (3) SH240 N/A 39.4/39.4/-- (3) SH300 (3) SH300 N/A 39.4/39.4/-- 4 5 4 5 4 5 5 6 5 6 6 7 6 7 33 22 29 19 25 16 22 14 25 18 18 12 2O 14 15 10 17 12 67 33 N/A 71 29 N/A 50 50 N/A 56 44 N/A 50 50 N/A 45 55 N/A 40 6O N/A 56 44 N/A 50 50 N/A 715 28.2 445 715 28.2 445 31.3 445 300 3OO 300 150 15O 150 Shell and Tube Type 31.3 445 31.3 445 45.8 445 45.8 445 970 45.8 445 1518 73.5 445 300 300 300 300 300 300 150 150 150 150 150 150 11i 1 4 I 4 I 414141616 s& 3/4 3/4 3/4 3/4 Shrouded Axial _pe, 1140 9...30 3/1/-49,600 1140 9...30 3/1/-49,600 9...30 2/2/-49,600 9...30 3/3/-74,400 _rtical 9...30 3/3/-74,400 3/4 3/4 I 6 I 6 s& 3/4 Discharge 9...30 3/3/-74,400 9...30 3/4/-86,800 9...30 4/4/-1140 99,200 I 9...30 4/4/-1140 99,200 3JlJ3JlJ2J2J isJsJ isJsJ isJsJ3J4/4J4/ 14/4J 94 656 94 656 94 656 8.0 656 753 300 8.0 656 753 300 8.0 10.0 656 656 753187218721872 300 300 141 656 141 656 141 656 164 656 188 656 188 656 15.1 15.1 Flooded, Shell and Tube Type 10.0 656 300 10.0 656 300 15.1 656 1236 300 3 I 3 I 3 i 3 i 3 i 3 i _ I s/s s& 3/8 3/8 3/8 3/8 3/8 Pump(s) with pressure/temperature taps and combination Single or Dual, 1800 or 3600 rpm 656 656 t236 i t236 300 300 s/s valve. (ft-in.) 7-11 ------ (2) SH300 (2) SH300 N/A 26.2/26.2/-- 6 3 4 I LEGEND Al-Cu Cu-Cu EXV MCHX N/A (2) SH300 (2) SH240 N/A 26.2/26.2/-- 6 3 4 MODULE (Optional) DIMENSIONS System 40/20/-- Direct Expansion, COOLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic Drain (NPT) CONDENSER FANS Standard Low Noise Type Fan Speed (rpm) Standard No. Blades...Diameter (in.) No. Fans (Ckt A/Ckt B/Ckt C) Total Airflow (cfm) CONDENSER COILS No. Coils (Ckt A/Ckt B/Ckt C) Total Face Area (sq ft) Max Working Refrigerant Pressure (psig) OPTIONAL HEAT RECOVERY CONDENSER Weight (Ib) (empty) Net Fluid Volume (gal) Maximum Refrigerant Pressure (psig) Maximum Water Side Pressure (psig) Water Connections (in.) Inlet and Outlet, Victaulic Drain (NPT) HYDRONIC Pump 060 Aluminum Fin/Copper Tube Condenser Coil Copper Fin/Copper Tube Condenser Coil Electronic Expansion Valve Microchannel Condenser Coil Not Applicable weight does not include any options. 28 it-tO 7-425/32 7-67/16 I 15-9 s/s Table 3A -- Physical Data, 30RB060-300 -- English (cont) UNIT 30RB OPERATING WEIGHT (Ib)* AI-Cu Condenser Coil Cu-Cu Condenser Coil MCHX Condenser Coil REFRIGERANT TYPE Refrigerant Charge (Ib) Std Coil, Ckt A/Ckt B/Ckt C MCHX Coil, Ckt A/Ckt B/Ckt C COMPRESSORS Quantity Speed (rpm) (Qty) Compressor Model Number Ckt A (Qty) Compressor Model Number Ckt B (Qty) Compressor Model Number Ckt C Oil Charge (Pt, Ckt A/Ckt B/Ckt C) No. Capacity Steps Standard Optional (Maximum) Minimum Capacity Step (%) Standard Optional Capacity (%) CktA CktB Ckt C COOLER Weight (empty, Ib) Net Fluid Volume (gal) Maximum Refrigerant Pressure Maximum Water Side Pressure without Pumps (psig) Maximum Water Side Pressure with Pumps (psig) 170 190 210 225 250 275 300 10,266 11,472 9,475 10,601 11,807 9,799 12,013 13,460 11,064 13,734 15,181 12,772 14,067 15,514 13,093 15,468 17,157 14,349 16,915 18,845 15,647 18,306 20,477 16,893 I 133/133/162 59/59/89 I 162/162/133 83/87/68 R-410A, EXV Controlled (psig) MODULE (Optional) Pump c. ss.s o,o .s.o.s ,,,,n 83/55/-- 83/64/-- 9 (4) SH300 (3) SH240 N/A _2.._/39.4/-- (4) SH300 (3) SH300 N/A 52.5/39.4/-- (4) SH300 (4) SH300 N/A 52.5/52.5/-- (3) SH300 (3) SH240 (3) SH300 39.4/39.4/39.4 7 8 I 133/133/133 69/59/64 135o0 lO 9 (3) SH300 (3) SH300 (3) SH300 39.4/39.4/39.4 (3) SH300 (3) SH300 (4) SH300 39.4/39.4/52.5 9 10 9 10 10 11 11 (4) SH300 (4) SH300 (3) SH300 52.5/52.5/39.4 12 (4) SH300 (4) SH300 (4) SH300 52.5/52.5/52.5 11 12 12 13 14 10 13 9 10 6 11 8 lO 7 62 38 N/A 57 43 N/A 50 50 N/A 36 28 36 33 33 33 30 30 40 36 36 28 33 33 33 1518 73.5 445 1518 73.5 445 1518 73.5 445 2382 86.6 445 2382 86.6 445 2382 86.6 445 2382 86.6 445 300 300 300 300 300 300 300 300 150 150 150 150 150 150 150 150 6 6 6 61616 3/4 3/4 Shell and 2382 86.6 445 TubeType 3/4 I 6 3& I 6 3& Shrouded Axial Type, Vertical Discharge 9...30 6/4/-1140 124,000 1140 9...30 6/6/-148,800 I 6/4/-- 6/6/-- I 235 656 282 656 1296 I 1296 1296 656 17.4 300 I 656 17.4 300 656 17.4 300 9...30 6/4/-1140 124,000 I 6/4/-235 656 1140 9...30 4/4/4 1140 9...30 4/4/4 1140 9...30 4/4/6 1140 9...30 6/6/4 148,800 148,800 173,600 198,400 282 4/4/4 656 { 282 4/4/4 656 223,200 6/6/4 375 656 328 4/4/6 656 { 1140 9...30 6/6/6 6/6/6 422 656 Flooded, Shell and Tube Type 51616 3/8 3/8 -I-I- 3/8 Pump(s) with pressure/temperature taps and combination valve. Single or Dual, 1800 or 3600 rpm 19-8 { Not available I 23-7 7-425/32 7-67/15 ------ I 162/162/162 83/87/94 13 8 LEGEND *Operating 133/106/133 69/53/64 83/87/-- Scroll, Hermetic Length Width Height Al-Cu Cu-Cu EXV MCHX N/A System 162JlOOJ 1162J133J 1162J162J I Direct Expansion, COOLER WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic Drain (NPT) CONDENSER FANS Standard Low Noise Type Fan Speed (rpm) Standard No. Blades...Diameter (in.) No. Fans (Ckt A/Ckt B/Ckt C) Total Airflow (cfm) CONDENSER COILS No. Coils (Ckt A/Ckt B/Ckt C) Total Face Area (sq ft) Max Working Refrigerant Pressure (psig) OPTIONAL HEAT RECOVERY CONDENSER Weight (Ib) (empty) Net Fluid Volume (gal) Maximum Refrigerant Pressure (psig) Maximum Water Side Pressure (psig) Water Connections (in.) Inlet and Outlet, Victaulic Drain (NPT) HYDRONIC 160 Aluminum Fin/Copper Tube Condenser Coil Copper Fin/Copper Tube Condenser Coil Electronic Expansion Valve Microchannel Condenser Coil Not Applicable weight does not include any options. 29 27-6 I 31-5 I 35-4 Table 3B -- Physical Data, 30RB060-300 -- SI UNIT 30RB OPERATING WEIGHT (kg)* AI-Cu Condenser Coil Cu-Cu Condenser Coil MCHX Condenser Coil REFRIGERANT TYPE Refrigerant Charge (kg) Std Coil, Ckt A/Ckt B/Ckt C MCHX Coil, Ckt A/Ckt B/Ckt C COMPRESSORS Quantity Speed (r/s) (Qty) Compressor Model Number Ckt A (Qty) Compressor Model Number Ckt B (Qty) Compressor Model Number Ckt C Oil Charge (L, Ckt A/Ckt B/Ckt C) No. Capacity Steps Standard Optional (Maximum) Minimum Capacity Step (%) Standard Optional Capacity (%) CktA CktB Ckt C COOLER Weight (empty, kg) Net Fluid Volume (L) Maximum Refrigerant Pressure Maximum Water Side Pressure without Pumps (kPa) Maximum Water Side Pressure with Pumps (kPa) 060 070 080 090 100 110 120 130 150 1869 2088 1716 1962 2181 1804 2091 2310 1934 2697 3026 2472 2798 3127 2569 2963 3292 2734 3488 3871 3229 3649 4087 3358 4161 4599 3863 R-410A, EXV Controlled System 406/t84/- 508/t84/-I31t/st t/-143.5/34.5/-I 43.5/43.5/-I 435/48 t/-143.5/60.3/-I 603/481/-I 603/603/18.1/9.1/-- 18.1/9.1/-- 15.0/15.0/-- 18.1/18.1/-- (2) SH240 (1) SH240 N/A 12.4/6.2/-- (2) SH300 (1) SH240 N/A 12.4/6.2/-- (2) SH240 (2) SH240 N/A 12.4/12.4/-- (2) SH300 (2) SH240 N/A 12.4/12.4/-- 25.4/28.I/- (kPa) (2) SH300 (2) SH300 N/A 12.4/12.4/-- (2) SH300 (3) SH240 N/A 12.4/18.6/-- (2) SH300 (3) SH300 N/A 12.4/18.6/-- (3) SH300 (3) SH240 N/A 18.6/18.6/-- (3) SH300 (3) SH300 N/A 18.6/18.6/-- 4 5 4 5 4 5 33 22 29 19 25 16 22 14 25 18 18 12 2O 14 15 10 17 12 67 33 N/A 71 29 N/A 5O 5O N/A 56 44 N/A 5O 5O N/A 45 55 N/A 40 60 N/A 56 44 N/A 5O 5O N/A 324 106 3068 324 106 3068 388 118 3068 Direct Expansion, ShellandTubeType 388 388 440 118 118 173 3068 3068 3068 440 173 3068 440 173 3068 689 278 3068 2068 2068 2068 2068 2068 2068 2068 2068 2068 1034 1034 1034 1034 1034 1034 1034 1034 1034 4 4 3/4 3/4 19 9...762 3/1/-23 409 19 9...762 3/1/-23 409 3/1/-8.73 3/1/-8.73 4522 4522 342 30.3 4523 2068 342 30.3 4523 2068 4 4 3/4 4 3/4 3/4 6 6 3/4 3/4 6 3/4 6 3/4 Shrouded Axial Type, Vertical Discharge 3 % I 3 % I191 191 19 I I 9...762 2/2/-23409 9...762 3/3/-35113 9...762 3/3/-35113 8.73 13.1 13.1 2/2/-4522 I 3/3/-4522 I Flooded, 30.3 4523 342 2068 I 37.9 4523 396 2068 3/3/-4522 Shell I and Tube 37.9 4523 396 2068 19 9...762 3_/-35113 19 9...762 3_/-40 965 19 9...762 4_/-46 817 19 9...762 4_/-46 817 3/3/-13.1 3/4/-15.24 4/4/-17.47 4/4/-17.47 4522 4522 4522 4522 562 57.2 4523 2068 562 57.2 4523 2068 562 57.2 4523 2068 Type 37.9 4523 396 2068 I 3 I 3 I 3 I 3 i Pump(s) with pressureAemperature taps and combination Single or Dual, 29.2 or 58.3 ds 2412 I LEGEND *Operating 24.5/19.5/-- 3 4 HYDRONIC MODULE (Optional) Pump CHASSIS DIMENSIONS Length (mm) Width (mm) Height (mm) ------ 19.5/25.9/-- 543 WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic Drain (NPT) CONDENSER FANS Standard Low Noise Type Fan Speed (r/s) Standard No. Blades...Diameter (mm) No. Fans (Ckt A/Ckt B/Ckt C) Total Airflow (L/s) CONDENSER COILS No. Coils (Ckt A/Ckt B/Ckt C) Total Face Area (sq m) Max Working Refrigeration Pressure (kPa) OPTIONAL HEAT RECOVERY CONDENSER Weight (kg) (empty) Net Fluid Volume (L) Maximum Refrigerant Pressure (kPa) Maximum Water Side Pressure (kPa) Water Connections (in.) Inlet and Outlet, Victaulic Drain (NPT) Al-Cu Cu-Cu EXV MCHX N/A 18.1/19.1/-18.1/24.0/-Scroll, Hermetic Aluminum Fin/Copper Tube Condenser Coil Copper Fin/Copper Tube Condenser Coil Electronic Expansion Valve Microchannel Condenser Coil Not Applicable weight does not include any options. 3O 3606 2255 2296.9 I 5 valve. 4800 5 Table 3B -- Physical Data, 30RB060-300 -- SI (cont) UNIT 30RB OPERATING WEIGHT (kg)* AI-Cu Condenser Coil Cu-Cu Condenser Coil MCHX Condenser Coil REFRIGERANT TYPE Refrigerant Charge (kg) Std Coil, Ckt A/Ckt B/Ckt C MCHX Coil, Ckt A/Ckt B/Ckt C COMPRESSORS Quantity Speed (r/s) (Qty) Compressor Model Number Ckt A (Qty) Compressor Model Number Ckt B (Qty) Compressor Model Number Ckt C Oil Charge (L, Ckt A/Ckt B/Ckt C) No. Capacity Steps Standard Optional (Maximum) Minimum Capacity Step (%) Standard Optional Capacity (%) CktA CktB Ckt C COOLER Weight (empty, kg) Net Fluid Volume (L) Maximum Refrigerant Pressure Maximum Water Side Pressure without Pumps (kPa) Maximum Water Side Pressure with Pumps (kPa) (kPa) WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic Drain (NPT) CONDENSER FANS Standard Low Noise Type Fan Speed (r/s) Standard No. Blades...Diameter (mm) No. Fans (Ckt A/Ckt B/Ckt C) Total Airflow (L/s) CONDENSER COILS No. Coils (Ckt A/Ckt B/Ckt C) Total Face Area (sq m) Max Working Refrigeration Pressure (kPa) OPTIONAL HEAT RECOVERY CONDENSER Weight (kg) (empty) Net Fluid Volume (L) Maximum Refrigerant Pressure (kPa) Maximum Water Side Pressure (kPa) Water Connections (in.) Inlet and Outlet, Victaulic Drain (NPT) HYDRONIC MODULE (Optional) Pump CHASSIS DIMENSIONS Length (mm) Width (mm) Height (mm) 160 170 190 210 225 250 275 300 4666 5215 4297 4819 5367 4443 5461 6118 5019 6243 6901 5793 6394 7052 5937 7031 7799 6509 7686 8566 7096 8321 9308 7659 R-410A, EXV Controlled 37.6/29.0/-- 7 37.6/39.5/-- 7 (4) SH300 (3) SH240 N/A _)4._/18.6/-- *Operating ------ 26.8/24.0/29.0 26.8/26.8/29.0 Scroll, Hermetic 8 (4) SH300 (3) SH300 N/A 24.8/18.6/-- 9 (4) SH300 (4) SH300 N/A 24.8/24.8/-- 158.3 (3) SH300 (3) SH240 (3) SH300 18.6/18.6/18.6 26.8/26.8/40.4 37.6/39.5/30.8 10 9 (3) SH300 (3) SH300 (3) SH300 18.6/18.6/18.6 (3) SH300 (3) SH300 (4) SH300 18.6/18.6/24.8 8 9 9 10 9 10 10 11 11 12 13 8 14 10 13 9 10 6 11 8 10 7 9 7 62 38 N/A 57 43 N/A 50 50 N/A 38 28 36 33 33 33 30 30 40 36 36 28 Direct Expansion, 1080 327 3068 689 278 3068 689 278 3068 2068 2068 2068 2068 1034 1034 1034 1034 6 6 3/4 6 ¾ ShellandTubeType 1080 327 3068 6 3/4 (4) SH300 (4) SH300 (4) SH300 24.8/24.8/24.8 12 13 33 33 33 1080 327 3068 1080 327 3068 1080 327 3068 2068 2068 2068 2068 1034 1034 1034 1034 6 3/4 12 (4) SH300 (4) SH300 (3) SH300 24.8/24.8/18.6 7 8 689 278 3068 37.6/39.5/42.6 11 7 8 3/4 6 6 6 3/4 ¾ ¾ Shrouded Axial Type, Vertical Discharge 9...762 6/4/-19 58 521 I 21.83 6/4/-4522 I 9...762 6/4/-19119 58 521 21.83 6/4/-4522 I 9...762 6/6/-70 226 I 9...762 4/4/4 19 70 226 26.2 6/6/-4522 I 26.2 4/4/4 4522 9...762 4/4/4 19119 70 226 I 26.2 4/4/4 4522 I 9...762 4/4/6 81 930 9...762 6/6/4 19 93 634 30.47 4/4/6 4522 34.84 6/6/4 4522 I I 9...762 6/6/6 19 105 339 39.21 6/6/6 4522 Flooded, Shell and Tube Type 589158915891-1-1--I- 65.9 4523 2068 65.9 4523 2068 65.9 4523 2068 ..... ..... ..... 5 I 5 I 5 I ..... 3/8 3/8 3/8i - I Pump(s) with pressure/temperature and combination valve. 5994 7188 Aluminum Fin/Copper Tube Condenser Coil Copper Fin/Copper Tube Condenser Coil Electronic Expansion Valve Microchannel Condenser Coil Not Applicable weight does not include any options. 3! I - I - I I Not available / Single or Dual, 29.2 or 58.3 r/s 5994 I - taps I I LEGEND Al-Cu Cu-Cu EXV MCHX N/A System 735/603/-1735/735/-1603/48t/60360.3/60.3/60.3160.3/60.3/73.5173.5/73.5/60.31 73.5/48.1/-37.6/24.9/-- 7188 L2557188 2296.9 I I 8382 I 9576 I 10770 Table 4A- Physical Data- 30RB315-390- English UNIT 30RB OPERATING WEIGHT (Module AI-Cu Condenser Coil Cu-Cu Condenser Coil MCHX Condenser Coil A/Module B, Ib)* 10,266/10,266 I 11,472/11,472 315 9,475/9,475 REFRIGERANT TYPE Circuits Qty Refrigerant Charge Std Coil, Module A Ckt A/Ckt B (Ib) Std Coil, Module B Ckt A/Ckt B (Ib) MCHX Coil, Module A Ckt A/Ckt B (Ib) MCHX Coil, Module B Ckt A/Ckt B (Ib) COMPRESSORS Total Quantity Speed (rpm) Module A, (Qty) Compressor Model Number Module A, (Qty) Compressor Model Number Module B, (Qty) Compressor Model Number Module B, (Qty) Compressor Model Number Module A Oil Charge (Pt, Ckt A/Ckt B) Module B Oil Charge (Pt, Ckt A/Ckt B) No. Capacity Steps Standard Optional (Maximum) Minimum Capacity Step (%) Standard Optional Capacity (%) Module A, Ckt A Module A, Ckt B Module B, Ckt A Module B, Ckt B COOLER Module A Weight (empty, Ib) Module B Weight (empty, Ib) Net Fluid Volume (gal) Module A/Module Maximum Refrigerant Pressure (psig) Maximum Water Side Pressure (psig) Ckt Ckt Ckt Ckt A B A B System 4 162/133 162/133 83/64 83/64 I 14 I Hermetic 14 3500 (4) SH300 (3) SH300 (4) SH300 (3) SH300 52.5/39.4 52.5/39.4 12,013/12,013 13,460/13,460 390 11,064/11,064 4 162/162 162/133 83/87 83/64 162/162 162/162 83/87 83/87 16 14 16 14 16 15 17 16 18 31 19 31 19 30 22 3O 18 29 21 29 21 27 27 27 20 25 25 25 25 I 6 1518 73.5/73.5 445 1518 300 I 6 Shrouded 1140 9...30/9...30 9...30/9...30 20 6/4 6/4 248,000 I 6/4 6/4 47O 656 30RB315-390. 32 6/4 6/4 47O 656 Shell and Tube Type 1518 1518 73.5/73.5 445 3OO 1518 73.5/73.5 445 1518 300 6 Axial Type, Vertical 1140 9...30/9...30 9...30/9...30 20 6/4 6/4 248,000 1140 9...30/9...30 9...30/9...30 20 6/4 6/4 248,000 I (4) SH300 (4) SH300 (4) SH300 (3) SH300 52.5/52.5 52.5/39.4 I 14 16 Direct Expansion, B B 15 (4) SH300 (3) SH300 (4) SH300 (3) SH240 52.5/39.4 52.5/39.4 1518 73.5/73.5 445 1518 300 B I (4) SH300 (3) SH240 (4) SH300 (3) SH240 52.5/39.4 52.5/39.4 LEGEND for models 162/133 162/106 83/64 83/55 12,013/10,601 13,460/11,807 360 11,064/9,799 Scroll, 14 Aluminum Fin/Copper Tube Condenser Coil Copper Fin/Copper Tube Condenser Coil Electronic Expansion Valve Microchannel Condenser Coil *No pumps are available EXV Controlled 4 4 162/106 162/106 83/55 83/55 CONDENSER FANS Standard Low Noise Type Fan Speed (rpm) Standard Module A No. Blades...Diameter (in.) Ckt A/Ckt Module B No. Blades...Diameter (in.) Ckt A/Ckt Total No. Fans Module A No. Fans (Ckt A/Ckt B) Module B No. Fans (Ckt A/Ckt B) Total Airflow (cfm) CONDENSER COILS Module A No. Coils (Ckt A/Ckt B) Module B No. Coils (Ckt A/Ckt B) Total Face Area (sq ft) Max Working Refrigerant Pressure (psig) ----- 10,601/10,601 11,807/11,807 345 9,799/9,799 R-410A 4 WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic Drain (NPT) Al-Cu Cu-Cu EXV MCHX 10,601/10,266 11,807/11,472 330 9,799/9,475 6/4 6/4 47O 656 6 (4) SH300 (4) SH300 (4) SH300 (4) SH300 52.5/52.5 52.5/52.5 1518 1518 73.5/73.5 445 3OO 6 Discharge 1140 9...30/9...30 9...30/9...30 22 6/6 6/4 272,800 6/6 6/4 517 656 1140 9...30/9...30 9...30/9...30 24 6/6 6/6 297,600 6/6 6/6 564 656 Table 4B -- Physical Data -- 30RB315-390 -- SI UNIT 30RB 315 OPERATING WEIGHT (Module AI-Cu Condenser Coil Cu-Cu Condenser Coil MCHX Condenser Coil A/Module 330 4656/4656 5203/5203 4297/4297 REFRIGERANT TYPE Circuits Qty Refrigerant Charge Std Coil, Module A Ckt A/Ckt B (kg) Std Coil, Module B Ckt A/Ckt B (kg) MCHX Coil, Module A Ckt A/Ckt B (kg) MCHX Coil, Module B Ckt A/Ckt B (kg) COMPRESSORS Total Quantity Speed (r/s) Module A, (Qty) Compressor Model Number Module A, (Qty) Compressor Model Number Module B, (Qty) Compressor Model Number Module B, (Qty) Compressor Model Number Module A Oil Charge (L, Ckt A/Ckt B) Module B Oil Charge (L, Ckt A/Ckt B) No. Capacity Steps Standard Optional (Maximum) Minimum Capacity Step (%) Standard Optional Capacity (%) Module A, Ckt A Module A, Ckt B Module B, Ckt A Module B, Ckt B COOLER Module A Weight (empty, kg) Module B Weight (empty, kg) Net Fluid Volume (L) Module A/Module Maximum Refrigerant Pressure (kPa) Maximum Water Side Pressure (kPa) 73.5/48.1 73.5/48.1 37.6/24.9 37.6/24.9 73.5/60.3 73.5/48.1 37.6/29.0 37.6/24.9 390 Ckt Ckt Ckt Ckt A B A B 14 I (4) SH300 (3) SH300 (4) SH300 (3) SH240 24.8/18.6 24.8/18.6 58.3 (4) SH300 (3) SH300 (4) SH300 (3) SH300 24.8/18.6 24.8/18.6 14 16 14 16 689 689 278_78 3068 2068 6 30RB315-390. 33 4 73.5/73.5 73.5/60.3 37.6/39.5 37.6/29.0 73.5/73.5 73.5/73.5 37.6/39.5 37.6/39.5 I 15 I 16 14 16 15 17 16 18 6 4 7 6 7 5 30 22 30 18 29 21 29 21 27 27 27 20 Direct 689 689 278/278 3068 2068 19 9...762/9...762 9...762/9...762 20 6/4 6/4 117 042 25 25 25 25 Ex )ansion, Shrouded 6/4 6/4 43.66 4522 4 (4) SH300 (4) SH300 (4) SH300 (4) SH300 24.8/24.8 24.8/24.8 6 19 9...762/9...762 9...762/9...762 20 6/4 6/4 117 042 System (4) SH300 (4) SH300 (4) SH300 (3) SH300 24.8/24.8 24.8/18.6 _/_ B B 5448/5448 6104/6104 5018/5018 Hermetic 14 (4) SH300 (3) SH240 (4) SH300 (3) SH240 24.8/18.6 24.8/18.6 31 19 31 19 B I 5448/4808 6104/5354 5018/4444 73.5/60.3 73.5/60.3 37.6/29.0 37.6/29.0 Scroll, 14 LEGEND for models EXV Controlled 4 4 Aluminum Fin/Copper Tube Condenser Coil Copper Fin/Copper Tube Condenser Coil Electronic Expansion Valve Microchannel Condenser Coil *No pumps are available 360 4808/4808 5354/5354 4444/4444 R-410A CONDENSER FANS Standard Low Noise Type Fan Speed (r/s) Standard Module A No. Blades...Diameter (mm) Ckt A/Ckt Module B No. Blades...Diameter (mm) Ckt A/Ckt Total No. Fans Module A No. Fans (Ckt A/Ckt B) Module B No. Fans (Ckt A/Ckt B) Total Airflow (L/s) CONDENSER COILS Module A No. Coils (Ckt A/Ckt B) Module B No. Coils (Ckt A/Ckt B) Total Face Area (sq m) Max Working Refrigerant Pressure (kPa) ----- 4808/4656 5354/5203 4444/4297 4 WATER CONNECTIONS (in.) Inlet and Outlet, Victaulic Drain (NPT) Al-Cu Cu-Cu EXV MCHX 345 B, kg)* Shell and Tube Type 689 689 689 689 278/278 278/278 3068 3068 2068 2068 6 _/_ Axial Type, Vertical 19 9...762/9...762 9...762/9...762 20 6/4 6/4 117 042 689 689 278_78 3068 2068 6 6 _/_ Discharge 19 9...762/9...762 9...762/9...762 22 6/6 6/4 128 747 19 9...762/9...762 9...762/9...762 24 6/6 6/6 140 452 I 6J4 i 6J4 i 6J6 6/4 43.66 4522 6/4 43.66 4522 6/4 48.03 4522 I 6/6 52.4 6/6 4522 13' MINIMUM (3982mm) SIDE AI CAUTION- NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING, DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUPPLIED. NOTES: , RIG ,5O WITH DIA, A (381mm) MINIMUM i 5. 6, LIFTING HOLES PROVIDED FIELDORSUPPLIED OF 2BET (7620MM) LENGTH FOR CHAINS CABLES CLEVIS IF CENTRAL LIFTING POINT IS USED, IT MUST BE A MINIMUM OF 13 FT, (3962mm) ABOVE THE TOP OF THE UNIT SPREADER BARS MADE FROM STEEL OR DOUBLE NAILED, AND NOTCHED 2X6's APPROXIMATELY 8ET (2438mm) LONG, MUST BE PLACED JUST ABOVE THE TOP OP THE UNIT (AND STACKS} TO REDUCE THE RISK OF DAMAGE TO THE TOP OF THE UNIT AND COILS IF OVERHEAD RIGGING IS NOT AVAILABLE, THE UNIT BAN BE MOVED ON ROLLERS OR DRAGGED WHEN UNIT IS MOVED ON ROLLERS, THE UNIT SKID, IF EQUIPPED, MUST BE REMOVED TO LIFT THE UNIT, USE JACKS AT THE RIGGING POINTS. USE A MINIMUM OF ONE ROLLER EVERY BFT (1829mm) TO DISTRIBUTE THE LOAD I[ THE UNIT IS TO BE DRAGGED, LIFT THE UNIT AS DESCRIBED ABOVE, AND PLACE UNIT ON A PAD APPLY MOVING FORCE TO THE PAD, NOT THE UNIT. WHEN IN ITS FINAL LOCATION, RAISE TNE UNIT AND REMOVE THE PAD CHECK BILL OF LADING FOR SHIPPING WEIGHT OF UNIT, MODEL NUMBER MAX. SHIPPING WT. WlO PACKAGING MAX, SHIPPING WT WITH PACKAGING LIFTING "AI" HOLES CENTER OF GRAVITY "A2 .... LB KG LB KG IN, MM IN. 3ORBA060 4705 2134 5685 2579 18.0 456.6 3ORBAO60-CU 5187 2353 6167 2797 18.0 30RBA07O 4911 2228 5891 2672 18.0 3ORBAOTO-CU 5393 2446 6373 2891 30RBA08O 5258 2385 6238 30RBAOBO-CU 5740 2604 30RBA090 6590 30RBAO90-CU A3 .... B" MM IN. 58,3 479,8 18,0 1456.6 45,8 MM 1164,3 40.9 1037.9 4566 58 3 479 8 18.0 i456 456.6 583 479.8 18.0 i456.6 6 45.8 1164.3 40.9 1037.9 45.9 1164.8 39.9 18.0 456.6 58.3 479.8 1810 i456.6 1012.7 45.9 1164.8 39.9 2830 180 4566 58.3 479.8 1012.7 1810 i456 6 47.5 1205.7 39.8 6720 3048 180 456.6 58.3 479.8 1012.2 18.0 i456 6 47.5 1205.7 39.8 2989 7660 3475 161 4089 1090 1012.2 27603 16.1 i4089 64.0 1624.8 40,1 7314 3318 8384 3803 16,1 4089 1017.4 1090 27693 16.1 i408.9 64,0 1624,8 40,1 30RBAIO0 6813 3090 7883 3576 16,1 1017,4 408.0 109.0 2769.3 16,1 i408.9 63,5 1614,0 39,3 30RBAIOO_CU 7537 3419 8607 3904 998.5 16.1 408.9 109.0 2769.3 16.1 i408.9 63.5 1614.0 39,3 30RBAIIO 7067 3206 8137 998.5 3691 16.1 408.9 109.0 2769.3 16,1 i408.9 67,4 1713.0 39.3 30RBAIIO-CU 7791 3534 997.1 8861 4019 16.1 408.9 109.0 2769.3 16,1 i408.9 67,4 1713.0 39,3 30RBA120 8238 997,1 3737 9398 4263 16.1 408.9 156 0 3963 16.1 i408.9 92.3 2345.5 39.1 30RBA120-CU 992.7 9082 4120 10242 4646 16.1 408.9 156 0 3963.3 16.1 i408.9 92.3 2345.5 39.1 992.7 30RBA130 8593 3898 9753 4424 16.1 408.9 15610 3963.3 16.1 i408.9 89.5 2272.4 38.7 983.2 30RBAI30-CU 9558 4336 10718 4862 161 4089 156.0 3963.3 16.1 i408 9 89.5 2272.4 38.7 983.2 30RBA150 9808 4449 10968 4975 161 408.9 156.0 3963.3 16.1 i408 9 94.2 2392.2 38.7 982.8 30RBAIBO-CU 10773 4887 11933 5413 161 4089 156 16.1 i408 9 04.2 2302.2 38.7 982.8 DEDUCT THESE VALUES FOR UNITS SINGLE PUMP DEDUCT (LB) 0 3963 3 3 IN. "C" IN. MM MM WITH NO PUMP OPTIONS NO PUMP DEDUCT (LB) SINGLE PUMP DEDUCT (LB) NO PUMP DEDUCT (LB) 30RBA060,O70 318 833 _ORBAIIO-13O 383 923 30RBA080-1OO 423 923 3ORBAI5O 592 1245 CU : COPPER FINNED COILS Fig. 24- [OOPSN5000373OOA Unit Rigging Label Detail 30RB060-150 34 A2 SIDE A4 CAUTION- NOTICE TO RIGGERS: ALL PANELS MUST BE IN PLACE WHEN RIGGING, DO NOT ATTEMPT TO FORK THESE UNITS IF NO SKID IS SUPPLIED, NOTES: . RIG 50WITH DIA,A(38.1mm) LIFTING PROVIDED FOR FIELD MINIMUM OF 25FT HOLES {T620MM)LENGTH CHAINS ORSUPPLIED CABLES. CLEVIS 31 IF CENTRAL LIFTING POINT IS USED, IT MUST BE A MINIMUMOF 13 FT (3962mm)ABOVE THE TOP OF THE UNIT. 4, SPREADER BARS MADE FROM STEEL OR DOUBLE NAILED, AND NOTCHED 2X6's APPROXIMATELY8FT. (2438mm) LONG, MUST BE PLACED JUST ABOVE THE TOP OF THE UNIT (AND STACKS) TO REDUCE THE RISK OF DAMAGE TO THE TOP OF THE UNIT AND COILS. 5. IF OVERHEAD RIGGING IS NOT AVAILABLE, THE UNIT CAN BE MOVED ON ROLLERS OR DRAGGED. WHEN UNIT IS MOVED ON ROLLERS, THE UNIT SKID, IF EOUIPPEB, MUST BE REMOVED, TO LIFT THE UNIT, USE JACKS AT THE RIGGING POINTS. USE A MINIMUM OF ONE ROLLER EVERY 6FT. (1829mm)TO DISTRIBUTETHE LOAD. IF THE UNIT IS TO BE DRAGGED, LIFT THE UNIT AS DESCRIBED ABOVE, AND PLACE UNIT ON A PAD APPLY MOVING FORCE TO THE PAD, NOT THE UNIT. WHEN IN ITS FINAL LOCATION, RAISE THE UNIT AND REMOVE THE PAD, 6. CHECK BILL OF LADING FOR SHIPPINGWEIGHT OF UNIT. MAX. SHIPPING WT. WlO PACKAGING MODEL NUMBER MAX. SHIPPINGi WT. WITH PACKAGING LIFTING "AI" "A2 .... HOLES CENTER A3 .... LB KG LB KG IN, MM IN. MM IN. 30RBAI60 10900 4944 12150 8511 16.1 408,9i 94.0 2388,0 109.0 30RBA160-CU 12106 5491 13356 6058 6,1 408.9i 94,0 2388,0 30RBA170 11235 5096 12485 8663 16.1 408.9i 94.0 2388,0 30RBA170-CU 12441 5643 13691 6210 6,1 408.9i 94,0 30RBA190 12647 5737 13987 6345 16.1 408.9i 30RBA190-CU 14094 6393 15434 7001 6,1 30RBA210 13018 5905 14388 6513 30RBA210-CU 14465 6561 15805 30RBA225 13351 6056 30RBA225-CU 14798 30RBA250 MM A4 .... A5 .... IN. MM IN, MM 2769,,_ 16,1 408.9 NIA NIA 109,0 2769,3 16,1 408.9 N/A 109.0 2769,._ 16,1 408.9 N!A 2388,0 109,0 2769,,_ 16,1 408,9 N/A 109.0 2769,3 32,0 812,7 I09,32769.3 16.1 408.9i 109,0 2769,3 32,0 812,7 109,32769.3 16.1 408.9 62.0 1578,3 110.0 2794,4 78,0 7169 6.1 408.9i 62,0 1578,3 110,0 2794,Z 14691 6664 16.1 408.9 62.0 1578,3 110.0 6712 16138 7320 6.1 408.9i 62,0 1578,3 14752 6691 16182 7340 16.1 408.9 109.0 30RBA250-CU 16441 7457 17871 8106 6,1 408.9i 30RBA275 16199 7348 17719 8037 6.1 30RBA275-CU 18129 8223 19649 8913 30RBA300 17590 7979 19200 30RBA3OO-CU 19761 8964 21371 OF GRAVITY B .... IN. C" MM IN. MM 120, 3064.9 39.1 994,4 N/A 120, 3064.9 39.1 994.4 N/A I22,63113.6 38.8 978.1 N/A 122,63113.6 38.8 978.1 408.9140,93578.3 38.4 974.3 16.1 408,9140,93578.3 38.4 974.3 981. 16.1 408.9138,93527.6 36.1 917,5 78,0 981, 16.1 408,9138,93527,6 36,1 917.5 2794,4 78,0 981. 16.1 408.9141, 3588.4 35.7 906.4 110,0 2794,Z 78,0 981, 16.1 408,9141, 3588,4 35.7 906.4 2769,3 110.0 2794,4 78,0 981. 16.1 408.9188, 4021.7 35.8 910.1 109,0 2769,3 110,0 2794,Z 78,0 981. 16.1 408,9188, 4021.7 35.8 910.1 408.9i 62.0 1575.3 141.0 3582.0141.03582.0 16.1 408.9t91. 4856.9 36.0 913.8 6,1 408.9i 62,0 1575,3 141.0 3582,0141,03582,0 16.1 408,9191, 4856,9 36,0 913.8 8709 16.1 408.9 109.0 2769,3 141.0 3582,0141,03582.0 16.1 408.9209, 5316.8 36.0 915.6 9694 6,1 408,9i 109,0 2769,3 141,0 3582,0141,03582,0 16.1 408,9209, 8316,8 36,0 915.6 DEDUCT THESE VALUES FOR UNITS WITH NO PUMP OPTIONS IORBAI60-19( ) DEDUCT (LB) SINGLE PUMP 592 NO PUMP DEDUCT IL_) 1245 CU : COPPER PINNED COILS IOOPSNSOOO3T4OOA Fig. 25 -- Unit Rigging Label Detail 30RB160-300 35 Step 2 E Remove Compressor Rack Holddown Bolts E The 30RB units are shipped with holddown bolts securing the compressor rail assembly to the unit base frame. These bolts are red and are located between the compressors in the front and rear of the compressor rail assembly. These bolts and holddown assemblies must be removed for the vibration isolation system to operate properly. Using a 15ram socket, loosen and remove the bolt and collar assembly as shown in Fig. 26. FOR UNITS EQUIPPED WITH COMPRESSOR SOUND BLANKETS -- The sound blanket top covers are shipped inside the control box(es) for the unit. Remove the top covers from the control boxes and install prior to start-up. Align the discharge tube with the cutout on the top cover; see Fig. 28. Firmly press the Velcro sections together, ensuring the top cover is held tightly against the blanket. ./BOLT J 1" _ INSTALL COMPRESSOR SOUND BLANKET Fig. 26 -- Compressor Rack Holddown Bolts See Table 5 for the number of holddown assemblies for each unit. _-t,,-._ Fig. 28 -- Compressor Sound Blanket Top Covers Step 4 -- Make Cooler Fluid, Heat Reclaim and Drain Piping Connections _ To facilitate servicing, it is recolmnended additional field-supplied air vents be installed. Locate air vents at the highest possible point of the chilled water and heat reclaim systems. In addition to field-supplied air vents, facilitate servicing in addition to flow balancing by installing field-supplied shut-off valves, thermometers, clean-out tees, pressure and temperature taps in the inlet and outlet piping. Locate valves in return and supply cooler water and heat reclaim lines as close to the chiller as possible. In sound sensitive applications, consider the installation of piping vibration isolators. Drain connections are provided in the cooler. Refer to the dimensional drawings, Fig. 2-20 for locations. Insulate the drain piping (in the same manner as the chilled water piping) for at least 12-in. (305 w_n) from the cooler. Table 5 -- Number of Holddown Assemblies CIRCUIT A + B 060-070 4 CIRCUIT A 080-100 4 110-120 130-190 --- 2 4 210-300 -- 4 CIRCUIT C 4 4 4 Module A Module B Module A 315 4 4 4 4 330 4 4 4 4 345 360 4 4 4 4 4 4 4 4 390 4 4 4 4 3 _ Remove A 4 MODULAR UNIT 30RB Step CIRCUIT CIRCUIT B CIRCUIT B Compressor Module COVERS / Isolation mounts for the compressor rail assembly are located directly in front of and behind each compressor. Do not loosen or remove the isolation mounts, only the shipping bolts. There are 4 bolts that hold down each compressor. Do not loosen these bolts. UNIT 30RB ///" _OP B FREEZE PROTECTION--Upon completion of the field piping installation, freeze protection must be considered. Freeze protection for the cooler is available from the factory with a freeze protection option for the unit. Freeze protection for the pump (hydronic) package is standard on all units with the optional hydronic package (30RB060-190 units). External piping freeze protection also must be considered. Since power is sometimes lost for extended periods during winter storms, freeze protection provided by heater tapes will be effective only if a back-up power supply can be assured for the unit's control circuit, heater and cooler pump. If not protected with an antifreeze solution, draining the cooler and outdoor piping is recolmnended if the system will not be used during freezing weather conditions. Shipping Braces -- Each unit is equipped with compressor shipping braces tying each circuit together. Prior to installation these braces must be removed. Using a 151ran socket, loosen each bolt and nut on each compressor tab and remove all braces before unit start-up. Remove the compressor shipping braces attached between the compressors; see Fig. 27 for guidance. REMOVE COMPRESSOR SHIPPING BRACES NOTE: See Freeze Protection section on page 50 for a more detailed overview of freeze protection. IMPORTANT: Glycol anti-freeze solutions are highly recommended since heater tapes provide no protection in the event of a power failure. UNITS WITH HYDRONIC PUMP PACKAGE -- The 30RB060-190 units can be equipped with a factory-installed hydronic pump package consisting of a suction guide/strainer, pump, combination valve, internal piping and wiring connected at the factory. @ Fig. 27 -- Compressor Shipping Braces Removal 36 Thecombination valveperforms thefollowing functions: • Drip-tightshut-off valve • Springclosure design withanon-slam check valve • Flow-throttling valve RefertoFig.2-20forcoolerconnection locations. Theinlet isconnected tothesuction guide/strainer ofthepumpviaavictaulic-type connection. Thecoolersupplyhaswater-side victaulic-type connections (followconnection directions asprovidedbythecoupling manufacturer). Provide propersupport forthepiping.If compressor andcoolergrilles havebeenadded,holesmustbe cutm thegrillesfor fieldpipingand insulation. Thesuction guide/strainer isshipped fromthefactory witha run-inscreen. Thisscreen is a temporary device usedduring thestart-up/clean-up process of thechilledwatercircuitto preventconstruction debrisfromdamaging the pumpor internal tubes ofcooler. Afteralldebris hasbeenremoved ora maximum of 24 running hoursthetemporary screen must beremoved. SeetheControls, Start-Up, Operation, Service and Troubleshooting guideforfurther information. NOTE: It is required that an additional field-supplied strainer with a minimum size of 20 mesh be installed within 10 ft (3.05 in) of and ahead of the cooler inlet to prevent debris from damaging internal tubes of the cooler. Do not circulate water through unit without strainers in place. Failure to use the strainers represents abuse and may impair or otherwise negatively affect the Carrier product warranty. A 3/4 m. NPT fitting is installed in the inlet piping of the pump for connection to an expansion tank. Install the tank m accordance with the manufacturer's instructions. Figures 29 and 30 illustrate typical single and dual pump packages. Two dram connections are provided and are located at pump volute, and the suction guide. See Fig. 2-20 for connection location. AXCAUTION The suction guide/strainer is shipped from the factory with a run-in screen. This temporary screen must be removed after all debris has been removed or a maxhnum of 24 running hours. Failure to remove the temporary screen may result in damage to the pump or cooler. Heater (Optional) I HYDRONIC PUMP PACKAGE I INSIDE UNIT OUTSIDE UNIT Chilled Water Out Heater Air Separator with Vent* Strainer/Suction D D' E FS PP PT T1 T2 V ---------- Drain,3/4-in.NPT Drain, 1/4-in.NPT Expansion Tank Connection, 3/4-in. NPT Flow SwitchLEGEND Pipe Plug, 1/4-in. NPT Pressure/Temperature Tap Leaving Water Thermistor Entering Water Thermistor Vent, 1/4-in.NPT Indicates items provided with the .... optional hydronic pump package. *Field-supplied and installed, **Required for open loop systems. 1-Factory-installedoption..._ Fig. 29 -- Typical Guidel Pumpl- vCvhai _ --@ ma,/ _t %,2 '_ Pressure Relief* =&. "T" Flexible Connections* Combination Valve 1 _7, 22 Isolation Valve* m,, 20 Mesh Stainer** Pressure Fill Valve*Reducing Piping Diagram on 3ORB Units with Hydronic Package -- Single Pump 37 -'VVV'-Heater (Optional) HYDRONIC PUMP PACKAGE ,) INSIDE UNIT OUTSIDE UNIT Chilled Water Out ,) Heater Chilled Water In Air Separator with Vent* Strainer/Suction Guide 1 LEGEND D D' E FS PP PT T1 T2 V ---------- Drain,3/4-in. NPT Drain, 1/4-in. NPT Expansion Tank Connection, 3/4-in. NPT Flow Switch Pipe Plug, 1/4-in. NPT Pressure/Temperature Tap Leaving Water Thermistor Entering Water Thermistor Vent, 1/4-in. NPT *Field-supplied and installed. tFactory-installed option. **Required for open loop systems. Reverse Flow Check Valve/Service Valve t _] '_ Pressure Relief* _3_ -1- Flexible Connections* O Pumpt 14_ Combination Z_ _._ Pressure Reducing Fill Valve* Service Valve t Valve t Isolation Valve* 20 Mesh Stainer** Fig. 30 -- Typical Piping Diagram on 3ORB Units with Hydronic Package -- Dual Pumps UNITS WITHOUT HYDRONIC PUMP PACKAGE -- Refer to Fig. 2-20 for cooler connection locations. It is required that a field-supplied strainer with a lninimum size of 20 mesh be installed within 10 ft (3.05 in) of and ahead of the cooler inlet to prevent debris from damaging internal tubes of the cooler. The cooler has water-side victaulic-type connections (follow connection directions as provided by the coupling manufacturer). Provide proper support for the piping. If compressor and cooler grilles have been added, holes must be cut in the grilles for field piping and insulation. See Fig. 31 for a typical piping diagram of a 30RB unit without a hydronic pump package. A drain connection is located at the leaving water (supply) end of cooler. See Fig. 2-20 for connection location. Insulate the drain piping (in the same manner as the chilled water piping) for at least 12 in. (305 ram) from the unit. UNITS WITH OPTIONAL HEAT RECLAIM -The 30RB060-190 units can be equipped with a factory-installed heat reclaim package consisting of a shell and tube condenser, Do not circulate water through unit without strainers in place. Failure to use the strainers represents abuse and may impair or otherwise negatively affect the Carrier product warranty. 38 condenser flowswitch, temperature sensors andrefrigeration devices toallowupto 100%ofthecondenser heattobereclaimed forhotwater.Thismeans thatthiswater-cooled condenser, whichis in parallel withthestandard air-cooled condenser, iscapable ofcapturing alloftheheatavailable fromthe chillercondensing process. Theleaving watertemperature can reach atmaxhnum 131F (55C)understeady stateandconstanthotwaterflowconditions withanallowable hotwater temperature range of68to131F(20to55C).Theheatreclaim condenser fluidconnections areattheendoftheunitopposite thecontrol panel.Thetemperature sensor andthecondenser flowswitcharemounted in thenozzles andarewiredin the control box.RefertotheControls andTroubleshooting Book fordetailed operational information. Theheatreclahn condenser haswater-side victaulic-type connections (followconnection directions asprovided bythe coupling manufacturer). Provide proper support forthepiping. If compressor andcooler grilleshavebeenadded, holesmust becutforfieldpipingandinsulation. A field-supplied strainer withalninimum sizeof20mesh mustbeinstalled within10ft (3.0In)oftheinlettotheheatreclaim condener. SeeFig.32for a typicalpipingdiagram of theheatreclaimcondenser and 3-wayvalvelocation. All pipingmustfollowstandard piping techniques. RefertoCarrier System Design Manual orappropriate ASHRAE (American Society ofHeating, Refrigerating, andAirConditioning Engineers) handbook fordetails. Donotcirculate waterthrough unitwithoutstrainers in place.Failure tousethestrainers represents abuse andmay impairor otherwise negatively affecttheCarrier product warranty. Two drain connections are provided, one in each head of the condenser. HEAD PRESSURE CONTROL --A form of head pressure control is required while in the heat reclaim mode. In order to meet this requirement, a properly sized 3-way valve must be field-installed. This valve will facilitate cold water start-up (water temperatures below 68 F [20 C]), and it also will be able to maintain proper head pressure during heat reclaim operation. Since the hot water temperature at start-up may be very low, the 3-way valve is to be located as close to the heating condenser as possible so that this valve can quickly accomplish its purpose of maintaining the minhnum required head pressure. Locate the 3-way valve within 40 ft (12.2 in) of the heating condenser if the circulating pump is located between the 3-way valve and the heat reclaim condenser. See Fig. 33A. If the pumps are too far away from the condenser, a second option is to install the 3-way control valve close to the condenser. See Fig. 33B. The 30RB unit uses an anolog output to control this valve. LEGEND D FS PP T'I T2 V :_ ------- Drain, 3/4-in. NPT Flow Switch Pipe Plug, 1/4-in. NPT Leaving Water Thermistor Entering Water Thermistor Vent, 1/4-in. NPT Chilled Water Out ChilledlnWater ! 20 Mesh Strainer Fig. 31 -- Typical Piping Diagram on 3ORB Units without Hydronic Package d HEAT RECLAIM CONDENSER HEAT RECLAIM SUPPLY J= "T' HEAT RECLAIM RETURN D* D FS PP R T1 T2 V* V ---------- Drain, FieldLEGEND Supplied Drain, 3/8-in. NPT Flow Switch Pipe Plug, 1/4-in. NPT Pressure Relief Leaving Water Thermistor Entering Water Thermistor Vent, Field Supplied Vent, 3/8-in.NPT *Field-supplied and installed. Fig. 32 -- Typical Pump* (_ _J E T. I_ _ Flexible Connections* IsolationValve* 20 Mesh Stainer* Three-WayValve* "LX " Piping Diagram on 3ORB Units with Heat Reclaim Option 39 NOTE: Locate the 3-way valve as close as possible to the chiller to minimize head pressure control response time. System Piping -- Proper system design and installation procedures should be followed closely. The system must be constructed with pressure tight components and thoroughly tested for installation leaks. MODULATING 3-WAY CONTROL VALVE I_ SUPPLY 40FTMAX_1 Installation of water systems should follow sound engineering practice as well as applicable local and industry standards. Improperly designed or installed systems may cause unsatisfactory operation and/or system failure. Consult a water treatment specialist or appropriate literature for information regarding filtration, water treatment, and control devices. Figure 29 shows a typical installation with components that might be installed with the hydronic package of the 30RB unit. _ RETURN HEAT RECLAIM CONDENSER CONSTANT SPEED CIRCULATING PUMPS Fig. 33A -- Three-Way Head Pressure Control Valve Location (Preferred) NOTE: It is recolmnended for units with the hydronic package that an inlet isolation (shutoff) valve be placed exterior to the unit to allow removal and service of the entire pump assembly, if necessary. The hydronic package is supplied from the factory with a combination valve for isolation of leaving water. Also, if the unit is isolated with valves, a properly sized pressure relief valve is recommended and should be installed in the piping between the unit and the valves, following all applicable local codes. MODULATING 3-WAY CONTROL VALVE (AS CLOSE TO CONDENSER AS POSSIBLE) SUPPLY E_'_ RETURN HEAT RECLAIM CONDENSER Air Separation -- For proper system operation, it is essential that water loops be installed with proper means to manage air in the system. Free air in the system can cause noise, reduce terminal output, stop flow, or even cause pump failure due to pump cavitation. For closed systems, equipment should be provided to elhninate all air from the system. CONSTANT SPEED CIRCULATING PUMPS Fig. 33B -- Three-Way Head Pressure Control Valve Location (Alternate) FOR ALL UNITS Dual Chiller Control Option -- If the dual chiller algorithin is used, and the machines are installed in parallel, an additional chilled water sensor must be installed for each module. For 30RB315-390, a factory-supplied thermistor and well are shipped in the control box of each module. Install the wells in the colmnon leaving water header. See Fig. 34. The amount of air that water can hold in solution depends on the pressure and temperature of the water/air mixture. Air is less soluble at higher temperatures and at lower pressures. Therefore, separation can best be done at the point of highest water temperature and lowest pressure. Typically, this point would be on the suction side of the pump as the water is returning from the system or terminals. This is generally the optimal place to install an air separatoc if possible. Parallel chiller control with dedicated pumps is recommended. Chiller must start and stop its own water pump located in its own piping. If pumps are not dedicated for each chiller, then isolation valves are required. Each chiller must open and close its own isolation valve through the unit control (the valve must be connected to the pump outputs). See Dual Chiller Control Option section on page 57 for more dual chiller leaving water sensor information. 1. Install automatic air vents (If the 30RB unit is located a vent can be installed on changer on the 1/4in. NPT 2. Minimum Loop Volume -- The preferred minhnum loop volume is dependent on the type of application. In order to obtain leaving water temperature stability for comfort cooling applications, a minimum of 3 gallons per ton (3.25 liters per kW) is required on all unit sizes. For process cooling applications, applications where high stability is critical, or operation at ambient temperatures below 32 F (0 ° C) is expected, the loop volume should be increased to 6 to 10 gallons per ton (6.46 to 10.76 liters per kW) of cooling. In order to achieve this volume, it may be necessary to add a water storage tank to the water loop. If a storage tank is added to the system, it should be properly vented so that the tank can be completely filled and all air elhninated. Failure to do so could cause lack of pump stability and poor system operation. Any storage tank that is placed in the water loop should have internal baffles to allow thorough mixing of the fluid. See Fig. 35. For units with heat reclaim option, a minimum condenser loop volume of 6 gallons per ton of heating (0.5 to 0.83 gallons [1.9 to 3.1 L] per 100 Btu/h of heating) capacity is necessary. In come cases, this will require the installation of a hotwater buffer tank. at all high points in the system. at the high point of the system, the piping leaving the heat exfemale port.) Install an air separator in the water loop, at the place where the water is at higher temperatures and lower pressures -- usually in the chilled water return piping. On a prhnary-secondary system, the highest temperature water is normally in the secondary loop, close to the decoupler. Preference should be given to that point on the system (see Fig. 36). In-line or centrifugal air separators are readily available in the field. It may not be possible to install air separators at the place of the highest temperature and lowest pressure. In such cases, preference should be given to the points of highest temperature. It is important that the pipe be sized correctly so that free air can be moved to the point of separation. Generally, a water velocity of at least 2 feet per second (0.6 m per second) will keep free air entrained and prevent it from forming air pockets. Automatic vents should be installed at all physically elevated points in the system so that air can be elhninated during system operation. Provisions should also be made for manual venting during the water loop fill. IMPORTANT: Automatic vents should be located in accessible locations for maintenance purposes and protected from freezing. 4O ©©© ©©© Master Chiller H I _o?llolht I I ©©© ©©© I eck i , Slave Chiller i Control ÷ I F- I÷ 4 II p, L" ,'=1 ,=1 Pump and or Isolation Check Valve Valve Dual Chiller LWT Sensors and Wells LEGEND LWT -- -4-/- - -4.//- -- Leaving Water (Fluid) Temperature Field Wiring Field Communication Wiring NOTE: This is a simplified piping diagram -- not all hydronic specialties are shown. Fig. 34 -- Dual Chiller Control Option Thermistor Tank Installation BAD GOOD BAD GOOD Fig. 35 -- Tank Baffling 41 Location Valve L Distribution Pump ____@ © N Expansion cq co © © with Vent Air Separator NOTE: Expansion tanks for 3ORB hydronic kits must be installed for chillers piped in parallel in the primary water loop. Fig. 36 -- Typical Air Separator and Expansion Tank Location on Primary-Secondary Step 5 E Fill the Chilled Water Reclaim Loop and Heat Systems loop volume readings, and it also establishes the correct quantity of cleaner needed in order to reach the required concentration. ! air has been purged fromstarting the system. IMPORTANT: Before unit, be sure all of the The chilled water (1034 kPa) duty. The 300 psig (2068 kPa). chilled water devices sure rated device. 4. I I pump (if equipped) is rated for 150 psig maxhnum cooler water-side pressure is Check the pressure rating for all of the installed. Do not exceed the lowest pres- WATER SYSTEM CLEANING -- Proper water system cleaning is of vital importance. Excessive particulates in the water system can cause excessive pump seal wear, reduce or stop flow, and cause damage of other components. Failure to properly clean all piping and components of the chilled water or heat reclaim system before unit start-up may result in plugging of the heat exchanger, which can lead to poor performance, nuisance alarms and/or damage from freezing. Freezing damage caused by an improperly cleaned system represents abuse and may impair or otherwise negatively affect the Carrier product warranty. After cleaning, drain the cleaning fluid and flush the system with fresh water. b. A slight amount of cleaning residue in the system can help keep the desired, slightly alkaline, water pH of 8 to 9. Avoid a pH greater than 10, since this will adversely affect pump seal components. c. A side stream filter is recolrnnended (see Fig. 38) during the cleaning process. Filter side flow rate should be enough to filter the entire water volume every 3 to 4 hours. Change filters as often as necessalT during the cleaning process. d. Remove temporary bypass when cleaning is complete. The (_lqfortLink controls provided have a built-in feature to remind building owners or operators to clean the strainer at a pre-set time interval. Properly installed, cleaned and maintained systems will rarely need the strainer cleaned after the initial fill. This thne interval is user-configurable. Ideally, the chilled water loop will be cleaned before the unit is connected. If the ran-in screen is left in the suction guide/ strainer, it is recolrnnended that the Service Maintenance be set to alert the operator within 24 hours of start-up to be sure that the run-in screen in the suction guide/strainer is not removed at start-up. 1. Install a temporary bypass around the chiller to avoid circulating dirty water and particulates into the pump package and chiller during the flush. Use a temporary circulating pump during the cleaning process. Also, be sure that there is capability to fully drain the system after cleaning. See Fig. 37. 3. a. A suction guide with an internal strainer is standard on all 30RB units with factory-installed hydronic packages. This strainer allows removal of particulates from the chilled water loop. Using the combination valve and the field-installed isolation valve at the inlet, the strainer can be isolated from the chilled water loop to be cleaned. Do not circulate water through unit without strainers in place. Failure to use the strainers represents abuse and may impair or otherwise negatively affect the Carrier product warranty. 2. Use a feeder/transfer pump to mix the solution and fill the system. Circulate the cleaning system for the length of time recolmnended by the cleaning agent manufacturer. NOTE: The suction guide/strainer first 24 hours of operation. must be removed after the To set the thne for the parameter, go to Time Clock!MCFG/ W.FIL in the scrolling marquee or the handheld Navigator TM display. Values for this item are input in days. WATER TREATMENT -- Fill the fluid loop with water (or brine) and a corrosion-resistant inhibitor suitable for the water of the area. Consult the local water treatment specialist for characteristics of system water and a recolrnnended inhibitor for the cooler or heat reclaim fluid loop. Be sure to use a cleaning agent that is compatible with all system materials. Be especially careful if the system contains any galvanized or aluminum components. Both detergent-dispersant and alkaline-dispersant cleaning agents are available. It is recol_nended to fill the system(s) through a water meter. This provides a reference point for the furore for 42 provided on the pump curves in Fig. 39-46 for units with factory-installed hydronic kits. See Table 6 for pump impeller sizes. SYSTEM i Once the system is pressurized, the pressure at the connection point of the expansion tank to water piping will not change unless the water loop volume changes (either due to addition! subtraction of water or temperature expansion/contraction). The pressure at this point remains the same regardless of whether or not the pump is running. POT FEEDER AND AGENT _ TEMPORARY PUMP i i ¥ 3ORB UNIT Since the expansion tank acts as a reference point for the pump, there cannot be two reference points (two expansion tanks) in a system, unless manifolded together. Where two or more 30RB chillers with the hydronic option are installed in parallel, there should not be more than one expansion tank in the system, unless manifolded together as seen in Fig. 36. It is permissible to install the expansion tank(s) in a portion of the return water line that is common to all pumps, providing that the tank is properly sized for combined system volume. | \q_ TO DRAIN Fig. 37 -- Typical Set Up for Cleaning Process SYSTEM I | SIDE r_ STREAM _ I [ [ DILUTED V I CLEANING Z_ I AGENT FILTER II I POT FEEDER AND TRANSFER PUMP _ TEMPORARY PUMP V TO DRAIN If the application involves two or more chillers in a primary secondary system, a COlrunon place for mounting the expansion tank is in the chilled water return line, just before the decoupler. See Fig. 36 for placement of expansion tank in primary-secondary systems. / g , ,, | ORB UNIT If a diaphragm expansion tank is utilized (a flexible diaphragm physically separates the water/air interface) it is not recolmnended to have any air in the water loop. See the section on air separation on page 40 for instructions on providing air separation equipment. BYPASS FILLING THE SYSTEM(S) -- The initial fill of the chilled water or heat reclaim system must accomplish three goals: Fig. 38 -- Cleaning Using a Side Stream Filter SYSTEM PRESSURIZATIONA proper initial cold fill pressure must be established before filling of the unit. The initial cold fill pressure is the pressure applied at the filling point to fill a system to its highest point, plus a minimum pressure at the top of the system (4 psig minimum [27.6 kPa]) to operate air vents and positively pressurize the system. The expansion tank is very important to system pressurization. The expansion tank serves several purposes: 1. The entire piping system must be filled with water. 1. Provide NPSH (net positive suction head) required for the pump to operate satisfactorily. 2. Set system pressure. 3. Accolmnodate expansion temperature changes. 4. Act as a pressure reference or contraction 2. The pressure at the top of the system must be high enough to vent air from the system (usually 4 psig [27.6 kPa] is adequate for most vents). 3. The pressure at all points in the system must be high enough to prevent flashing in the piping or cavitation in the pump. The pressure created by an operating pump affects system pressure at all points except one -- the connection of the expansion tank to the system. This is the only location in the system where pump operation will not give erroneous pressure indications during the fill. Therefore, the best location to install the fill connection is close to the expansion tank. An air vent should be installed close by to help eliminate air that enters during the fill procedure. of water due to for the pump. The expansion tank pressure must be set BEFORE the system is filled. Follow the manufacturer's recolmnendation for instructions on setting the pressure in the expansion tank. The net positive suction head pressure required information is When filling the system, ensure the following: 1. Remove temporary equipment. 2. 43 bypass piping and cleaning/flushing Check to make sure all drain plugs are installed. Table 6 1 Pump Impeller Sizes UNIT 30RB 060 070 080 090 1O0 110 120 130 150 160 170 190 PUMP Hp Rpm 3 O,F 1750 6.5 5 1,G 1750 7.3 7.5 DUAL PUMP SINGLE PUMP Impeller Dia. (in.) Option Code* Pump Curve I I Option Code* Rpm Impeller Dia. (in.) 6,M 1750 6.5 Pump Curve V 7,N 1750 7.3 V 8,P 1750 8.15 V 9,T 3450 5.25 Vl 2,H 1750 8.15 10 3,J 3450 5.4 II B,Q 3450 5.9 Vl 5 1,G 1750 7.3 I 7,N 1750 7.3 V 7.5 2,H 1750 8.15 I 8,P 1750 8.15 V 10 15 3,J 4,K 3450 3450 5.4 6.1 II B,Q 3450 5.4 VII II C,R 3450 6.1 VII 5 1,G 1750 7.3 I 7,N 1750 7.3 V 7.5 2,H 1750 8.15 I 8,P 1750 8.15 V 10 15 3,J 4,K 3450 3450 5.4 6.1 II B,Q 3450 5.4 VII II C,R 3450 6.1 VII 5 1,G 1750 6.5 III 7.5 10 2,H 3,J 3450 3450 4.6 5.0 IV 8,P 3450 4.6 VIII IV B,Q 3450 5.0 VIII 15 4,K 3450 5.5 IV C, R 3450 5.5 VIII I I I *Option Code refers to the Hydronics Option (position 11) in the model number. See Fig. 1 for option identification. NOTE: Pump Selections are chiller size dependent. For example, dual pump "C" on a 3ORB170 chiller is not the same as dual pump "C" on a 30RB130 chiller. Head Pressure (m) ft of fluid i ;5"]t9 (18.3) In i 391 53 i i i i i i _ ', I _ _ I 1-750-RPM-- - i i i __l.sir_' t, __&--_ ',---/- 1--_---', 60 , I , / ,__ __ .... 730 " 48 ..... 64 i i '77 ,7_-_- ,/_ !/ /' \ I i ,_Z__ ,_:_ ,i---_,_,--__X- ..... (14.6) i -_-J:--',.... I nl ' %. i ! I i! /i I i _*<.._.\ q ........ , i ' _/_/_2 , ,..... _, i 7'. \ qII ---r \l i ' -_I- .... Iii..... -_'S.....,,*"_: ,X_4::'_'\ ........1' \\',' 36 ..... __..._.-.___-% .... __%%,_., ........ i (7.3) 24 12 I_'-- i ..... :.... i--..... (3.7) i , , _ ___!- .... , i '_____"__L'____J_____!__/_L__\Y.. ilk-J-I.... i ] ---,_ .... ',..... o,,'N L°L ....... __..-,,,r_-_--_ _, (11.0) i ' \ .... _o-- _F _ i i i.... i 4 .... -- -- 4 - i , - -- "53- ,>- - -I-- --'-- - - i --_, .... ,_.... :..... i _- .... i i q .... i _- .... i i..... .............. : : ,:.... :_____:___'%___?_'_{____ ,'.... ,'.... ',..... - , p i , i ____'__ (o.o)o i o , i i , \l i--. _, L...._ N. 1.SJlld , i , i , .... :.... ,_ i i • , : i i , .... i---i .... i .... :.... :..... i i i i i i i i 80 160 240 320 400 (gpm) (5.05) (10.09) (15.14) (20.19) (25.24) (!/s) us (o.oo) Flow Rate LEGEND NPSHr i Net Positive Suction Head (Pressure) NOTE: Refer to Fig. 1 option identification. Required Refer to Table 6 above for more information. Fig. 39 1 Pump Curve I for Hydronic Package Single Pump (Fresh Water) 44 I , i Head Pressure (m) ft of fluid , i ....... , ......., i (45.7) i 3_l_gJnJ _-___._ . 150 _ , i , i , i , i , i , , , , RPM 1-3450.... i i i i i _ q i _ r i _ r i q i _ - _2 T .... _---_,, I62 i -____-_-_'..... ....... , _ "4, -_ - - -ui '-'--__-_ ...................... ,-->-XL-4V._.-._-,... _ ,, ,\ , "$., l, ! "-r.-_i__,-_/_ ,. (36.6) ..... ,___]_'_'__L'___L_,_____'_____'2__lz -_ 5__ __ 120 _i __ 90 ; ..... . ',-_--'-7-_--', ...... , I , , , I 4.50 in (18.3) 60 _-i_-_41 (9.1) 30 , i,_..... .__._ i i i i i i i i i i i i i i i i , i- , --i .... _- - i i i 4 _____:.... " .... " .... ......' '____" ___-__'___ _,2'___ _" .... " .... :..... , , , (o.o) o , 0 (o.oo) , , ' , , ' _ , I , 100 200 (6.31) (12.62) -3 , I hp Z I , I-I .... , , ,NPSHr" -_'--I"--- ii..... , 4 .... , I .... )/ ___ i i _0 ._---i- , >./, .... i i - _4"-_F--_ -I-_- -I .... r ----+ o 52_ i --_---1 , -.._/ I , _....\,',-- / / , 6_ 71 _- _ I..... , ; _j'_..\; ____• __,,_'_.___'z-,,,_ , i 4 .... _- ,, _,_,,--___ ................. \'k. , t hpll .... ,, ,, , "-. , ,-- %.__-'r_<_-t.- r - - \-, .... i i"-L ', -'!-..'_L_ 77"i. _ i--q..iW._7_,_ ..... ___ (27.4) ,, , i P -- -- II-I .... , , ', , ', , , II---- , , 300 400 500 (18.93) (25.24) (31.54) (gpm) us (I/s) Flow Rate LEGEND NPSI-Ir- Positive Suction Head (Pressure) Required NOTE: Refer to Fig. 1 option identification. Refer to Table 6 on page 44 for more information. Fig. 40 -- Pump Curve II for Hydronic i i Head Pressure (m) ft of fluid (18.3) 8.19 ..... 60 i i in _ t 59 _ _-.T _°_I i i t t _ -- 4 -- -- I T - --14,%- , 'i I_ , l!i _ ,, -i i _. \ :_7T -- _11__ __ _ -_--- _N- .... - i- - -q \, _, , '_4_ ,_--\, , __ i ___ , , .... , ",_: __'_____" i _67 , _'_', , /\"_ \ .... , i ..... , , -i .... ,_.... ',..... i__,,_'_ , l- , ,_-- _,_:-_-_,%. "_ .... , \,"-..z_'_ , , ,\ , ..... .... "_\_: ..... .... , , 1_ np , .... r\-- :-_ - - _X- - - _.... '..... Ii I>4/I "k\ 'i 'i i/ \ I _noj \ $1_ 7 _k _'_ _'_. ..... -x>_ _ ,i _i 5-9_)4°............. //, ,_ ,,_,, i _-,_,,,,,,,, ..,>xo_,., , - --_._ -- - _ _ T..7- _ i ..... - J -I-'7_I:I- I_40 a#ll- -- .... \"-L , _ . _ _ , \_ ,_ _ - I' "r'<, %. i _ i "%. ,i _-_,i __, ,, 4q L ,_ A\ ,; --Z , ', l_"'-*J_ i ,i - \i li _ _ ' ! - 'l _ , i _'_i i, 1- ' ! i , i i (3.7) J _ , ____ ..... i i t -%T - - J .... ', '______:__ _ 4_ . I 6.50 inl_'. I _ _- (7.3) 24 i i t t ,_j__,!______L__.._._, ,' .... i i t , ..... , 36 i i t , i .... ..... _-- (11.0) i i , _, ; :!'%,%h_.j_ ..... 48 48 ,- - -i- _ -4-_- <. (14.6) i i 35 t Package Single Pump (Fresh Water) -,,_-_ i i _ _ - -,,- -7=_ _,\ t .... ,i , r .... ,,..... i i ,- .... i i i i..... i i i ....................... i _ i i rip/ ._ :___".... •.... :..... :___'>_._ ,'____LM_ : 12 P S -H---I r (o.o)o 0 j.... ', NPSHr ' .... i i i 4 ', ' -# i i i i i i I____--_--_, 3 h p ', ; ; ; ' ; -i .... i i i q .... i i i . .... i i i ', ; _- .... i i i i .... i i i 4 .... 160 320 480 640 800 (10.09) (20.19) (30.28) (40.38) (50.47) (gpm) US (o.oo) Flow (I/s) Rate LEGEND NPSHr -- Positive Suction Head (Pressure) NOTE: Refer to Fig. 1 option identification, Required Refer to Table 6 on page 44 for more information, Fig. 41 -- Pump Curve III for Hydronic Package Single Pump (Fresh Water) 45 i i i ! i i i Head Pressure (m) ft of fluid (45.7) 150 -6_:1_3in-1-- -42 T i i__ I ..... (36.6) i ___j_ l I qi I ...... 90 i i i i_ i i i i i i ! i i i i i _i 1i i 66 _,-\ ................ i i i i i i, , _ "Iti r[_._47 i ,_________L,___L_"J___ _ ___, 120 (27.4) __ i i i _ i i i /i _,.i---l/_,._l I- -- _- q- _2-T , , , , i " ........ i_ .... i.... i q .... _>_ _i' _'___b_'b. " _-''____',"___'b_' .... '.... ' .... i-_-- ..... l-r_ _'-_-4j_ i .... t ...... L- - -'_- - J-,'-%'_',-_- ----_ i j i -_',--_- _.... T i i _k. _i I ...... 4,60 in i I i i , ._-.,. \, , ,_---'I-_-_I _--t .... _-_-5---_*_i-_.-/:_,.,_'_ (18.3) 60 i i i i .... i i ..... (9.1) N 30 - _ %-..... I_'_-_'_- I..... 4 .... "_ .... _-.'x- .... ,, i - - -i .... i , - H- - _&P_a _H r_/__ I I I i i i (o.o)o _---_- - - T - - -'_4 _ %- - -I- - - -2%-h , T, - - T .... I- ,"_. , 11,'_ "-_6O_o , "_h__ , \ "-_" V _ , ',i ,, i ,, i I I I / .... I I I II..... I I I --"-4 -_J- _xcx_ ,, i ,i ,i , , , _"_J,_JT.,5 I I I I I____/ I I I 2OO 0 ',..... 25hp ,'_ , _..%."_. , _, "-k-_. i r T _ _ __ _ -"-./-14 ,i ,i ._\1 ..... h__/ I I I I I I ._- hr-,- 4 .... , hp I .... II.... I I I I I I i , v i , 4- .... i..... ........ / .... I I I 400 600 800 1000 (gpm) (25.24) (37.85) (50.47) (63.09) (I/s) Flow US (0.00) (12.62) Flow Rate LEGEND NPSHr-- Positive Suction Head (Pressure) Required NOTE: Refer to Fig. 1 option identification. Refer to Table 6 on page 44 for more information. Fig. 42 -- Pump Curve IV for Hydronic Head Pressure (m) ft of fluid i i i i i i i i i i i i i i ....... ! 1 i i_ i I i ! i i i i i i , , , i i i _1. __,,__,____,_ (18.3) 60 " i i -_7_0 (14.6) (7.3) (3.7) t i i _,'_X'- - _in' _ 36 _ 12 (o.o) o / I - -/_ - -'___- ._. 7_11 I ,,, ,,__ ..... i i i.... i i 4 .... - - "-"_- - 7. _X__ _'b_ ,- i _-_- - _ I i i 1-75_}R-PM i........ ..... 24 --_ ,' i _ I I i i ..... , _o - - _'- - t -721 ...... - - - - -Ii-i- ,. i 48 ___'_11 (11.0) , __---_--_-_ ] Package Single Pump (Fresh Water) 2_/: _11_ _ _ __ql____ i "'_ "- _ I I -i1_IT - " i i- ....... , _ - _,, ..... i i 4--- __ _:__ ___II _ _ _ _'_12_hn ___ _ _ _ _ i i q .... i i 4- .... i i i..... i iI .... iI .... Ii..... I I I I I I I I I P s [ INPSHr I_--_ I I I_ I I I I I I I I --"11 I I I I I I I I 80 160 240 320 400 (gpm) (5.05) (10.09) (15.14) (20.19) (25.24) (I/s) US (o.oo) Flow Rate LEGEND NPSHr-Positive Suction Head (Pressure) Required NOTE: Refer to Fig. 1 option identification. Refer to Table 6 on page 44 for more information. Fig. 43 -- Pump Curve V fer I-lydrenic Package Dual Pump (Fresh Water) 46 (45.7) 6=1_9 in_ 150 5-9-0qn-.q- -_- - - _ .... (36.6) 120 I-- 5.25in , " t !, "'-L%. !, ----4----....J I- - - _- - _-m_-_ ' I t --l-- -- -- ql -- -- -- / t --'*_-- 1 ! ' - -I- -I-- _'_'_x ; i : ,1.... _- i H r [ _-_ I --'\-- i i -- - T ,.3 _,,.J ...... -- - _- 'x-L_--_ ,_--._. : \' , , -" --L -- ._\_.4" ± - I- .... ,_- .... T ..... __ , I-- "_ .... _15hp ', ,..... i _ _ _'__(__ _ _'%'%L_ _ _ ___.... "r.... / N ' ' _,,_ _ _ ', _...... _• ..... ,,..... , " ..... , L .... ',/ , ..... h ...... ,.............., i i i i i i i i i i i i i i i i i (o.oo) Z T 1[ ±, ..... , i 0 .... ,--- \ _-" 'k , - - - Lm-h-P-- - ',..... ".4." _St-T_ -- "_ T ..... : \.>'-4. \..'I \ -- - - ,-y-_--, _'-_:,'t- _..... i/ i 5-"% ,_ , :- - -_--"_- ..... _-_-- I'lL _-'x.._ / !\'_o , "x-_.-' , 'v'N, , \, , ___ ;._-_- ___!I _,--'N _.o-- - _..... i _ --I-- tl_ f I-_" -_'_-- i i __J_n_D_ t ..... _\ ._N (o.o) o i i __ • ___X__¢_ , -:30 i i "_ t .... !,- ',L - -\L _--'_- q--b----L__ -"4,_ - v.-_! - -_e-_ ..\ .... ,_. I , i _ ,\'. _'-_ \ ___ 60 (9.1) q-t_N- ...... , ___ ' (18.3) - ,,- -L,_,- -_ ', I ..... ' _i 90 I- F - -j- ...... ......... (27.4) i i i i i __.*,___,2___dL -'. t I -T _ 60/60 t . i ._._---_---4 6_ i i i Head Pressure (m) ft of fluid 60 120 180 240 (3.79) (7.57) (11.36) (15.14) (gpm) us (I/s) Flow Rate LEGEND NPSHr -- NOTE: Refer Positive Suction Head to Fig. 1 option (Pressure) identification. Required Refer to Table 6 on page 44 for more Fig. 44 -- Pump Curve Vl for I-lydmnic Head Pressure (m) ft of fluid (45.7) i i i i i i i i i i information. Package Dual Pump (Fresh Water) i i i i_ i i i i i -345_-RPM--- i i i 150 i i 1 i .... (36.6) 90 (18.3) 60 i..... i i 120 ....... (27.4) i 1_ .... (9.1) 30 (o.o)o 0 (o.oo) Flow Rate LEGEND NPSHr -- Positive NOTE: Refer Suction to Fig. 1 option Head (Pressure) identification. Required Refer to Table 6 on page 44 for more Fig. 45 -- Pump Curve VII for I-lydmnic 47 information. Package Dual Pump (Fresh Water) i i i ! i i i Head Pressure (m) ft of fluid (45.7) 150 (36.6) 120 ..... 5.50in, 90 (18.3) 60 ._-'___' 55 i , _ "-.6 '\ " 'I i i i i JI JI _ i i i i i i i i €\ II i i i i i i i i , , , \, I, _\ , _I I _ "b4 , ............. __ ..... . ,----4 IN .... , t.... ; , _ '\ , -.... _'_'r_ 1 .... "r_ i i -345_ I '_ ' , -- R-PM -4 =. _ ,, "_ .... , ,-z'_- , _ .... , T .... '_t.... , ,--..< ' t t t -_4 -_ _-- "_,_'_ -'- - - -" .... t t t t t t - - _- - -"_-, "r'_ T"_ _- I\, 25hp T , , .... :.... t t t L NL 4 _, hp- 4 ' J J3-_D.' _ _t .... _s-_" t t t : .... 2¢ hp ,_..- ,_,i "_ -I- , - - -I ........ ] -/-._O/o .... ' , _2 //, ,_, t t t -I- -_ ' .... ,\ ---- i i r I I , -_ ' _.'__ T - - ___r____su L" t t t i i ....... "h_ ,-"-,J-- _ - - - _- _',,_j:,-- - __--'_- T.... ,\ ,l ,, "4., ! I '_q. I, r_,. i ! ,-._3 ..... (o.o) o i i i i 66 I. I......... r i i t ..... 30 I1" i i _i4-_ _ , _'r_/ (9.1) ..... , .... 5,00 in ,' i_ (27.4) i i _L I i i i _11_ ...... i i , -4- , , ' q -T " -" t t t t t t , ' , 0 200 400 600 800 1000 (0.00) (12.62) (25.24) (37.85) (50.47) (63.09) -ii i i (gpm) us Flow O/s) Rate LEGEND NPSHr- Positive Suction Head (Pressure) Required NOTE: Refer to Fig, 1 option identification, Refer to Table 6 on page 44 for more information, Fig. 46 -- Pump Curve VIII for Hydronic Package Dual Pump (Fresh Water) Normally, a closed system needs to be filled only once. The actual filling process is a fairly simple procedure. All air should be purged or vented from the system. Thorough venting at high points and circulation at room temperature for several hours is highly recommended. Figures 47-51 show the relationship between gpm and heat exchanger pressure drop. It should be noted that these curves are for fresh water and "clean" heat exchangers; they do not apply to heat exchangers with fouling. To read the chart, subtract the readings of the two pressure gages on the hydronic kit. This number is the pressure drop across the heat exchanger. Adjust the factory-installed balancing valve or external balancing valve (in units without hydronic package) until the correct pressure drop is obtained for the required gpm. NOTE: Local codes concerning backflow devices and other protection of the city water system should be consulted and followed to prevent contamination of the public water supply. This is critical when antifreeze is used in the system. PUMP MODIFICATION/TRIMMING -- Since the pumps are constant speed, the only way to obtain greater flow with a given pump/impeller is to decrease system head. This will allow the pump to "ride" its curve to the right, resulting in increased flow. If greater flow is necessary, consider opening the combination valve. Also, verify that the strainer is clean, and that no unnecessary system resistance is present, such as partially closed isolation valves. SET WATER FLOW RATE -- Once the system is cleaned, pressurized, and filled, the flow rate through the chiller and heat reclaim needs to be established. Refer to the Job Submittal for flow rate requirements. See the Controls and Troubleshooting literature for operating limits. On units with the hydronic package, this can be accomplished by using the balancing valve. Follow the manufacturer's recommendations for setting the balancing valve. Local codes ]nay prohibit restricting the amount of water using the balancing valve for a given motor horsepower. In this case, use the method listed in the Pump Modification/Trimming section. See Table 7 for the type of combination valve in 30RB units with the optional hydronic package. Table 7 -- Combination 30RB UNIT Once the combination valve is set, note the stem position. If later service work requires the valve to be closed, it will be easier to re-balance the system, if the original balance point is known. Increasing system resistance by closing the balancing valve will force the pump to "ride" its curve to the left, resulting in less flow. Although this does reduce power consumption slightly, it may not be the desirable method of reducing the flow, especially if a large reduction is needed. Valve Details SINGLE/DUAL 060-130 FTV-4 in, 150-190 FTV-6 in, PUMP The other method for reducing flow on a constant speed pump is impeller triimning. The impellers in the pumps provided in the 30RB hydronic kit can be easily removed for this purpose. Refer to the vendor literature packet supplied with the hydronic package information on Seal Replacement in the Service Section, and follow instructions for impeller removal and tri_raning. Tmraning should only be done by a qualified machine shop that has experience in this operation. Contact your local Carrier representative for a recommended machine shop. NOTE: Carrier reco_mnends a differential pressure gage when measuring pressures across the pumps or balancing valves. This provides for greater accuracy and reduces error build-up that often occurs when subtracting pressures made by different gages. A rough estimate of water flow can also be obtained the pressure gages across the 30RB heat exchangers. from 48 Whenchanging setpoints,assure valuesarewithinthe pump curveforthepump provided withtheunit. Minimum speed forthepumpissetat50Hz,Parameter 412.Thismaybechanged aslongasthecorresponding flow ratemeets thelninilnum flowrequirement forthechiller. REMOTESENSOR(CLOSEDLOOP)-- ACTIVE SETUP 2-- Thedrivemaybesetuptousearemote sensor instead ofsensorless pumpcontrol.Foraremote sensor controlchange ActiveSetup onthedrivefrom1to2,Parameter 0-10.Thedrivewill reada 0-10vdc ora 0/4-20mAsignal fromthesensor. Switch$2-01mustbesettoOff(default setting)for0-10vdcorOnfor0/4-20 mA.Theswitchislocated behind thedisplay. Thecover mustberemoved andthedisplay willsnap offtoaccess thisswitch. Thesetpoint is defined by Parameter 20-21,Setpoint 1. Thisis apercentage ofthemaxilnum signalfromthesensor. Thedefault is80%. Aftertrilmning, theimpeller MUSTbebalanced. Failure to balance trilnmedhnpellers canresultin excessive vibration,noise, andpremature bearing failure. Impeller trhmning hastheadded benefit oflnaxilnum bhp (brakehorsepower) savings, whichcanrecover the cost incurred byperforming theimpeller trhmning. PUMPVFD- Pumps maybeordered witha variable frequency drive(VFD)forspeed control. SENSORLESS CONTROL (CLOSED LOOP)-- ACTIVE SETUP 1-- TheVFDprovided withthepumpfromthefactoryisconfigured forsensorless control. Default setpoints are entered fortheunitaccording tonominal tonnage oftheunit. Table 8shows thesettings fromthefactory.Fordetails onoperating thedrivedisplay, seethepumpinstallation andoperationmanual, andformoredetailed information onthedrive, seeIVS102Operating Instructions. These manuals aresuppliedinthecontrol boxofthechiller. Thefollowing setpointsshould beverified ormodified for theactual installation. Parameter 20-21Setpoint, Hdesign, Ft-Wc Parameter 22-89Design FlowSetpoint, GPM Parameter 22-87Pressure atno-flowspeed, Hmin,GPM (40%ofdesign flow) REMOTE CONTROLLER (OPEN LOOP) -- ACTIVE SETUP 3 -- Drive may be controlled by external sources. For a remote control of the drive change Active Setup on the drive to 3, Parameter 0-10. An input signal can used to control the drive speed. Input signal may be 0-10 vdc or 0/4-20 mA. The setup is the same as a remote sensor. A BACnet card is also included with the drive. For BACnet, use Setup 3. The COlmnunication settings are in section 8 of the drive parameters. See drive manual for details. Table 8 -- Default Settings for Sensorless Control -- Setup 1 SINGLE PUMP 60,70 Unit Size (tons) Pump HP Impeller Dia (inches) 20-21 22-89 22-87 Setpoint 1 Flow at Design Point Press at No Flow Speed Hd 80,90,100 110,120,130 150 160,170,190 4380 4380 4380 4380 4380 4380 4380 4380 4380 4380 3x3x8 3x3x6 3x3x8 3x3x6 3x3x8 3x3x6 4x4x8 4x4x6 4x4x8 4x4x6 3 5 7.5 10 5 7.5 10 15 5 7.5 10 15 5 7.5 10 15 5 7.5 10 15 6.5 7.3 8.15 5.9 7.3 8.15 5.4 6.1 7.3 8.15 5.4 6.1 6.5 4.6 5 5.5 6.5 4.6 5 5.5 ft wc 30 45 55 95 40 50 90 120 35 45 80 115 25 50 70 95 25 45 65 90 150 gpm 40% Hd 2OO 270 34O ,01 01 813 o1 81 613 ,01 013014 ft wc 410 DUAL PUMP 4382 4x4x8 Pump HP Impeller Dia (inches) 20-21 22-89 Setpoint 1 Flow at Design Point Press at No Flow Speed 80,90,100 60,70 Unit Size (tons) Hd 3 6.5 ft wc 30 gpm 5 7.5 7.3 8.15 45 55 4382 4x4x6 7.5 5.25 75 10 5.9 95 4382 4x4x8 4382 4x4x8 4382 4x4x6 5 7.5 10 15 5 7.5 10 15 7.3 8.15 5.4 6.1 7.3 8.15 5.4 6.1 40 50 90 120 35 45 80 115 15O 200 150 160, 170, 190 4382 6x6x6 4382 6x6x6 110,120,130 4382 4x4x6 270 7.5 4.5 50 10 5 70 340 15 5.5 95 7.5 4.5 45 10 5 65 15 5.5 90 410 01 81381 0130 40% Hd 49 PREPARATION FORYEARROUNDOPERATION -- If theunit is in operation year-round, addsufficient suitable inhibitedantifreeze solutionsuchaspropylene or ethylene glycoltochilledwaterandheatreclahn toprevent freezing underlow-ambient temperature operating conditions. Consult localwatertreatment specialist oncharacteristics ofwaterand recolmnended inhibitor. 30RB060-130 / 060, 07 v 080, / IMPORTANT: Glycolanti-freeze solutions arehighly recommended sinceheater tapes provide noprotection intheeventofapowerfailure. 0 100 206 0g ),100 / / / 12013 /11, , /// If theunitis equipped withlowambient temperature head pressure control, field-fabricated andfield-installed windbafflesarerequired if thewindvelocity isanticipated tobegreater than5mph(8Mn!h). Twodifferent baffles arerequired, onefor thecontrol boxendandonefortheopposite endofthecontrol box.Windbafflesshouldbe constructed with minimum 18-gage galvanized sheetmetalor othersuitable corrosionresistance material withcrossbreaks forstrength. Usefieldsupplied screws to attachbafflestothecornerpostsof the machine. Besuretohemorturnaflange onalledges toeliminatesharp edges onthebaffles. / 306 460 560 600 706 25,2 31,6 37,8 44,2 GPM 8,3 12,6 18,9 L/s Fig. 47 -- 30RB060-130 Cooler Pressure Drop Curves 30RB150-190 and 30RB315A,B; 330A B; 345A,B; 360A,B; 390AB (- / (- Disconnect allpower totheunitbefore performing maintenance or service. Unitmayautomatically startif poweris not disconnected. Electricalshockandpersonal iniury c m could result. J / / / ¢ To avoid damage to the refrigerant coils and electrical components, use extreme care when drilling screw holes and screwing in fasteners. 0 200 400 600 800 1000 GPM o,o 12,6 25,2 37,8 50 5 63 1 L/s Mount the smaller height baffle on the end of the control box. It is recolmnended that the upper notches be used for mounting the baffles. This reduces the risk of damaging the coil while drilling a mounting hole. Loosen the upper corner post bolts and slide the baffle under the bolt and washer. Tighten the bolts. Drill holes in the bottom of the flange of the baffle and mount with two screws to secure the bottom of the baffle to the corner post. Repeat the process for the opposite side. See Fig. 52. Fig. 48- 30RB150-190 and 30RB315A,B; 345A,B; 360A,B; 390A,B Cooler Pressure Drop Curve 30RB210-300 70 _>09.3kPa[ 60 179.4kPa FREEZE PROTECTIONThe 30RB units are provided with a flow switch for chilled water to protect against freezing situations that occur from no water flow. For freeze protection of the chiller in case of power failure during subfreezing ambient temperatures, or in other cases where water temperature falls below the freezing mark, other methods must be used. Appropriate concentrations of inhibited propylene or ethylene glycol or other suitable inhibited antifreeze solution should be considered for chiller protection for both chilled water and heat reclahn, where ambient temperatures are expected to fall below 32 F (0 ° C). Consult local water treatment specialist on characteristics of the system water and add a recolmnended inhibitor to the chilled water. The Carrier warranty does not cover damage due to freezing. 149.5kPa 40 119.6kPa / 3O (89.7kPa[ / 20 // (59.SkPal 10 / (29.8kPa ._ / 0 0 0.0 200 400 600 12.6 25.2 37.8 GPM 800 1000 1200 1400 50.5 63.1 75.7 88.3 L/s Fig. 49 -- 30RB210-300 Cooler Pressure Drop Curve 5O HEAT RECLAIM VESSEL PRESSURE 30RB 60-110 TON DROP CURVES 60 50 40 30 20 10 o 100 200 300 400 500 25.24 31.55 600 7OO 37.85 44.16 GPM 0.00 6.31 12.62 18.93 L/s Fig. 50- 30RB060-110 Optional Heat Reclaim Pressure Drop Curves HEAT RECLAIM VESSEL PRESSURE DROP CURVES 30RB 120-190 TON / 50 40 / / 30 + 160-190ton 20 lO o 1O0 200 300 400 500 600 700 800 900 1000 44.16 50.47 56.78 63.09 GPM ooo 6.31 12.62 18.93 25.24 31.55 37.85 L/s Fig. 51 --30RB120-190 Optional Heat Reclaim 51 120-150ton Pressure Drop Curves Cross break these faces. Hem these 3edges bothtop andbottom. 305 [12.0] See Detail A 1880 [74.0] 180 [7.0] POSITION I BAFFLE HEIGHT (X) Control/Power End Opposite Control/Power End I 635 [25.0] 1040 [41.0] NOTES: 1. Material: 18 ga. Corrosion Resistant Sheet Metal. 2. Dimensions are in mm [inches]. 18 [0.75] _ _770[2.75t _*-18 [0.75] _31 [1.25] / [0.88] L -21 TypicalDetail Both Aanges Fig. 52 -- Field-Fabricated and Field-Installed NOTE: Do not use automobile antifreeze, or any other fluid that is not approved for heat exchanger duty. Only use appropriately inhibited glycols, concentrated to provide adequate protection for the temperature considered. Ensure that power is available to the chiller at all times, even during the off-season, so that the pump, cooler heaters and heat reclahn have power. Also make sure that the piping tape heaters have power. 3. On units with pump packages, a heater is supplied with the hydronic package that will protect this section from freezing in outdoor-air temperatures down to -20 F (-29 C), except in the case of a power failure. If the pump will be subjected to freezing temperatures, steps must be taken to prevent freeze damage. If the pump will not be Wind Baffles used during this time, it is recolrnnended to dram the pump and hydronic package and these components are back-flushed with inhibited glycol. Otherwise, a glycolwater solution should be considered as the heat transfer fluid. Drains are located on the pump(s) and suction guide/strainer for units with hydronic kits. Units without hydronic kits have a drain mounted on the bottom of the heat exchanger near the leaving water connection of the heat exchanger. The Carrier warranty does not cover damage due to freezing. 1. Use an electric heater tape for the external piping, if unit will be exposed to freezing temperatures. 2. I 4. 52 Cooler heaters that will protect components down to -20 F (-28.9 C) can be ordered as a factory-installed option. It should be noted that these heaters will not protect the cooler from freezing m the event of a power failure. The Carrier warranty does not cover damage due to freezing. 5. Unitswiththeheatreclaim optionaresupplied witha heater to protectthereclahncondenser downto 0° F (-18C).If theunitcontrols theheatreclahn circulator pumpandorvalves toallowflowthrough thecondenser, freeze protection to-20F (-29C)isprovided. Again,it should benoted thattheheaters andpumpcontrol willnot protect thereclaim condenser fromfreezing mtheevent ofapowerfailure. TheCarrier warranty does notcover damage duetofreezing. PREPARATION FORWINTERSHUTDOWN -- If theunit isnotoperational during thewintermonths, attheendofcoolingseason, perform thefollowing: Failure toremove powerbefore draining heater equipped coolers, heatreclaimcondensers andhydronic packages canresultinheater tapeandinsulation damage. 1. If the unit has an optional heater on the cooler and the cooler will not be drained, do not shut off power disconnect during off-season shutdown. If the unit has an optional heater on the cooler and the cooler will be drained, open the circuit breaker for the heater, CB-HT or shut off power during off-season shutdown. 2. Draining the fluid from the system is highly recolr_nended. If the unit is equipped with a hydronic package, there are additional drains in the pump housing and strainer that must be opened to allow for all of the water to drain. 3. Replace the drain plug and add 2 gallons (7.6 liters) of a suitable corrosion-inhibited anti-freeze solution such as propylene glycol to the cooler to prevent freezing of any remaining water in system. Antifreeze can be added through the vent on top of cooler. If the unit has a hydronic pump package, the pump must also be treated m the same Step 6 E Make Electrical Connections Electrical shock can cause personal injury and death. Shut off all power to this equipment during installation. There may be more than one disconnect switch. Tag all disconnect locations to alert others not to restore power until work is completed. POWER SUPPLY--The electrical characteristics of the available power supply must agree with the unit nameplate rating. Supply voltage must be within the lhnits shown. Some units have options for multiple power connections. See Tables 9 and Fig. 53 for elecrical connection information. See Tables 10-14 for electrical requirements. CHILLED WATER SYSTEM 4. At the beginning of the next cooling season, be sure that there is refrigerant pressure on each circuit before refillmg the condenser circuit, add recolr_nended inhibitor and reset the CB-CDHT (if opened) to restore power. 5. IMPORTANT: Operating unit on improper supply voltage or with excessive phase imbalance constitutes abuse and may adversely affect Carrier warranty. POWER WIRINGAll power wiring must comply with applicable local and national codes. Install field-supplied branch circuit fused disconnect per NEC of a type that can be locked OFF or OPEN. Disconnect must be within sight and readily accessible from the unit in compliance with NEC Article 440-14. In the power box, 7/8in. holes are provided for power entry. The holes will need to be enlarged to accept the appropriate conduit. NEC also requires all conduits from a conditioned space to the power box(es) be sealed to prevent airflow and moisture into the control box. Duplex units require at least two separate power supplies, at least one for each module, depending on the power supply option ordered. manner. Open one of the thermistor connections to allow air to escape the vessel and the anti-freeze to enter. General Wiring Notes: 5. At the beginning of the next cooling season, be sure that there is refrigerant pressure on each circuit before refilling cooler, add recolrnnended inhibitor, and reset the CB-HT (circuit breaker heater) (if opened) or restore power. HEAT RECLAIM SYSTEMAt the end of each cooling season the fluid should be drained from the system. However, due to the heat reclaim condenser circuiting, some fluid will remain in the condenser after draimng. To prevent freeze-up damage to the condenser tubes perform the following procedure. 1. If the heat reclahn condenser will not be drained do not shut offpower disconnect during off-season shutdown. If the condenser will be drained, deenergize the heaters to prevent damage and possible safety hazards when draining, or when there is no liquid in the system. Open the condenser heater circuit breaker, CB-CDH7 to deenergize the heaters. Dram the fluid from the system. 1. The control circuit does NOT require a separate power source. A step-down transformer from the main threephase power supply obtains control circuit power. Be sure that the appropriate connection tap is connected on all transformers for the supply voltage. Up to there terminal blocks are provided for field-wired control devices. 2. Cooler heat reclaim condenser and pump heaters (if factory installed) are wired m the control circuit so they are operable as long as the main power supply to the unit is ON. A factory-installed and set overload device protects theln. NOTE: The field-supplied disconnect should never be off except when unit is being serviced or is to be down for a prolonged period, in which case the cooler and heat reclaim condenser should be drained if not properly protected. 3. Power entry depends on the size and power entry option ordered. from the rest of the system with wa- 4. Maximum field wire sizes allowed by lugs on terminal block!non-fused disconnect are listed in Tables 10 and 11. Completely fill the condenser with an appropriate amount of inhibited ethylene glycol solution (or other suitable corrosion-inhibitive antifreeze) for 15 F (8.3 C) below the expected low ambient conditions. 4. Leave the condenser filled with the antifreeze solution for the winter, or drain if desired. Be sure to deenergize heaters as explained in Step 1 to prevent damages. Use an approved method of disposal when removing the antifreeze solution. 5. Terminals for field power supply are suitable for copper conductors. Insulation must be rated 75 C minimum. 2. Isolate the condenser ter shut off valves. 3. IMPORTANT: To ensure power to the heaters, make sure power to the unit is always on (except during service or a prolonged shutdown). 53 disconnected when necessary. Cooler heat reclahn condenser and pump heaters (if installed) are in an inoperable state when this switch is in the Offposition. Proper rotation of condenser fan(s) and pump(s) MUST be verified before pumps or compressors are started. Consult the Controls, Start-Up and Operation guide provided with 30RB060-390 units for correct procedure. Improper pump rotation can cause permanent damage to pump impeller and housing. If pump(s) have been removed for trilmning, verify wiring is reconnected in the original manner. IMPORTANT: For 208-v systems, the connection tap for all transformers must be changed. The factory default setting is for 230-v. Failure to connect to the proper tap may result in unreliable operation. FIELD CONTROL OPTION WIRING-Install field control wiring options. See Fig. 53 and 54. Some options, such as 4 to 20 mA demand limit that requires the energy management module, may require that accessories be installed first if not factory installed for terminal connections. CONTROL POWER -- Control power is obtained from the main power supply and does NOT require a separate source. A toggle switch (marked SW2 on the unit label diagram and by the switch) allows the control circuit to be manually Table 9 -- Control and Power Connections, 30RB060-390 30RB UNIT SIZE VOLTAGE ELECTRICAL OPTION CONNECTIONS 208/230,380, 460,575 Standard Non-Fused 208_30 Standard Non-Fused 080-120 Standard (Terminal Block) Disconnect (Terminal Block) Disconnect Circuit 1 Combination Circuit 2 Combination Single Point Circuit 1 Combination Single Point Circuit 1 Power-L Circuit 1 Power-L Circuit 2 Power-L Dual Point Option* (Terminal Block) Non-Fused Standard Disconnect Single Point Circuit 1 Single Point Circuit 1 Combination Circuit 1 Combination Circuit 2 Combination Single Point Circuit 1 Combination Single Point Circuit 1 Power-L Circuit 1 Power-L Dual Point 380,460,575 Option* (Terminal Block) Dual Point 208_30 Single Point Non-Fused Disconnect Option 130-190, 315A-390A, 315B-390B Dual Point Single Point Standard (Terminal Block) Dual Point 380,460,575 Single Point Non-Fused Standard Disconnect Option Dual Point Dual Point (Terminal Block) 208/230_ Non-Fused Disconnect Option Dual Point Single Point 210, 225 Standard (Terminal Block) Dual Point 380,460,575 Single Point Non-Fused Standard Disconnect Option Dual Point Dual Point (Terminal Block) 208/230_ Non-Fused Disconnect Option Dual Point Single Point 250-300 Standard (Terminal Block) Dual Point 380,460,575 Single Point Non-Fused Disconnect Dual Point *Dual point connection is not available when non-fused disconnect option is selected, -i-Single point connection not available, NOTES: 1. "Combination" is identified as COMB1 in Fig. 53. 2. "Power-I" is the same as COMB1 in Fig. 53. 3. "PEB" or Power Electrical Box is shown in Fig. 53. 54 BOX Combination Dual Point Option* CONTROL Circuit 1 Single Point 060,070 MAIN POWER ENTRANCE Power-L Circuit 2 PEB1 Circuit 1 Power-L Circuit 1 Power-L Circuit 2 PEB1 Circuit 1 PEB1 Circuit 1 PEB1 Circuit 2 PEB1 Circuit 1 PEB1 Circuit 1 PEB1 Circuit 2 Power-L Circuit 1 Power-L Circuit 2 PEB2 Circuit 1 Power-L Circuit 2 PEB2 Circuit 1 PEB1 Circuit 1 PEB1 Circuit 2 PEB1 Circuit 1 PEB1 Circuit 1 PEB1 Circuit 2 Power-L Circuit 1 Power-L Circuit 2 PEB2 Circuit 1 Power-L Circuit 2 PEB2 Circuit 1 PEB1 Circuit 1 PEB1 Circuit 2 PEB2 Circuit 1 PEB1 Circuit 1 PEB1 Circuit 2 PEB2 NOTES: I 2 3 4 5 H 7 8 9 FACTORY WIRING IS IN ACCORDANCE WITH UL 1995 STANDARDS FIELD MODIFICATIONS OR ADBITIOBS MUST BE IN COMPLIANCE WITH ALL APPLICABLE CODES WIRING FOR MAIN FIELD SUPPLY MUST BE RATED 75C MININUM USE COPPER FOR ALL UNITS INCOMING WIRE SIZE RANGE FOR THE TERMINAL BLOCK IS #A AWG TO 500 KCMIL INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA UP TO 5999 AMPS IS 3/0 TO 500 KCMIL INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROW HOB TO 7999 AMPS IS I/0 TO 500 KCNIL INCOMING WIRE SIZE RANGE OF NON-FUSED DISCONNECT WITH MCA FROM WOO TO 11999 AMPS IS 250 KCNIL TO 500 KCMIL TERMINALS 9 AND 10 OF TB5 ARE FOR FIELD EXTERNAL CONNECTIONS FOR REMOTE ON-OFF THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 NA TERMINALS i AND 2 OF TB5 ARE FOR EXTERNAL CONNECTIONS OF CHILLED WATER PUNP INTERLOCK THE CONTACTS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA TERMINALS _I AND 13 OF TB9 ARE FOR CONTROL OF CHILLED WATER PUMP] (PNP]) STARTER TERMINALS iS AND 15 OF TB5 ARE FOR CONTROL OF CHILLED WATER PUMPS (PMP2) STARTER THE NAXIMUN LOAD ALLOWED FOR THE CHILLED WATER PUNP RELAY IS 5 VA SEALED, iO VA INRUSH AT 2AV FIELD POWER SUPPLY IS NOT REQUIRED FOR CONTROL OF CHILLED WATER PUMPS. A SET OF NORMALLY OPEN CONTACTS RATED FOR DRY CIRCUIT APPLICATION MUST BE SUPPLIED FROM FIELD SUPPLIED PUMP STARTER RELAY CONNECT CONTACTS TO VIOLET AND PINN WIRES IN HARNESS FROM MAIN BASE BOARD CHANNEL 18 WIRES IN HARNESS ARE MARKED PMP]-i3 AND PNPI-14 TERNINALS 12 AND 13 OF TB5 ARE FOR A ALARN RELAY THE MAXIMUM LOAD ALLOWED FOR THE ALARN RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V FIELD POWER SUPPLY IS NOT REQUIRED MAKE APPROPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD OPTIONS THE CONTACTS FOR OCCUPANCY OVERRIDE, DEMAND LIMIT AND ICE DONE OPTIONS MUST BE RATED FOR DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 NA uS - 24 AND 25 OF EMM BOARD ARE FOR RUN RELAY AND SHUTDOWN RELAY THE MAXINUN LOAD ALLOWED FOR THE RUN AND SHUTDOWN RELAY IS 10 VA SEALED, 25 MA INRUSH AT 24V FIELD POWER SUPPLY IS NOT REQUIRED 0 0 TBIA (STANDARD POWER ENTRY) TBIB/TBIC OPTIONAL DUAL POINT POWER TB3 6ND EQUIP 0 : LEGEND: A PNPICWP ENN RHD RRUN RMLV TB ...... ...... ALARN CHILLED WATER PUMP INTERLOCK CHILLED WATER PUMP ENERGY MANAGENENT SHUTDOWN RELAY RUN RELAY MINIMUM LOAD VALVE TERNINAL BLOCK FIELD POWER WIRING FIELD CONTROL WIRING FACTORY INSTALLED WIRING DUPLEX UNITS SIZE S_5A,B S3BB 330A 345A,B BDOB 36BA 390A,B -WHT EMM ROP/ SECONDARY GFI-CO FIOP/ACCESSORY_iK FIELD ..... ACCESSORY : : ; :- :- _ ...... POWER SUPPLY _...... _ ....... DISCONNECT/BRANCH PRO'I_C'nON P_ ]LINE I-LINE - .......... ClRC_T NEC {SEE NOTE #2) SILVER SCREW_ OF_l_ TERMINAL BRASS SCREW i STD UNIT ]HO : DATA CDMPORT tlBV TRAN_- ENTRY r--GR j_ Network COM BAS LOAD Rel÷ _ 170 i , L BLOCK ] Port N_i- S LD CBIB UPC H_ : i..... i....... - Open CBIA ((STANDARD DISCONNECT POWER ENTRY) (OPTIONAL DUAL POWER ENTRY POINT FOR DISCONNECT) 1 E 3 I J EOUIP DND 13D-BOO 380/460/575V FIELD CONTROL WIRING ENTRY_ 060,070 BSOV : : . . : : FIELD CONTROL _ FIELD POWER SUPPLY DISPLAY :.................. _o._?_._..N_................. i _30-190 DUAL & SINGLE POINT 2o812Bov TYPICAL CONTROL BOX 210-3oo DUAL POINT 2081230V MRN POW_ E_3RANICECIRCLET2 AND MAIN POWER 060-120 DUAL POINT.ALL VOLTAGES 130-190 DUAL POINT WITH DISCONNECT OPTION,B80/_GO/B75V 210,225 DUAL POINT WITH DISCONNECT OPTION,BWB/460/BF5V LOCA_ONS ENII_Y i3O-3OO M_N_ 130-190 130-190 210,225 DUAL & SINGLE POINT,SBO/4HOIBISV mm°J_CECIRQJIT 2 DUAL POIBT,ROSIBBOV DUAL POINT WITH TERMINAL BLOCKS,S80/4601575V DUAL POINT WITH TERMINAL BLOCNS,BBO/460/SFSV Fig. 53 -- Control and Power Wiring Schematic, 30RB060-390 (SEE NOTE W2) NON-FUSED DISCONNECT MBB HEAT RECOVERY BOARD (HRB) _z _ _-T< -_ _ z z _ g o I i L / TB7 I (-) I I I I I (+)1 I CONDENSER 0-10 V DC WATER VALVE OUTPUT I I IT11:11711 1IT11W11 11W11W1 I / / _Z ,,, / COND PMP o I \ I i,i > o Q_ i,i < i,i LEGEND Field Control Wiring Factory Installed Wiring NOTES: 1. Terminals 1 and 2 of TB7 are for external connection of heat reclaim condenser water valve. 2. Terminals 3 and 4 of TB7 are for external connection of fieldsupplied heat reclaim water pump control relay. 3. The maximum load allowed for the condenser pump relay is 5 va sealed, 10 va inrush at 24 v. 4. Terminals 14 and 15 of TB7 are for external connection of heat reclaim remote enable switch. 5. Terminals 5 through 13 of TB7 are for the connection of factory-installed solenoid valve control wiring. Fig. 54 -- Optional Heat Reclaim Control Typical Field Wiring 56 DUAL CHILLER CONTROL OPTION-If the Dual Chiller algorithm is used and the machines are installed in parallel, an additional chilled water sensor must be installed for each chiller. For 30RB315-390 units, a factory-supplied thermistor and well are shipped in the control box of each. Install the well in the common leaving water header. See Fig 34. Do not relocate the chiller's leaving water thermistors. They must remain in place for the unit to operate properly. Once the well is inserted, install the thermistors. Insert the thermistor into the well until the O-ring reaches the well body. Use the nut on the thermistor to secure the thermistor in place. Once the thermistor is in place, it is recommended that a thermistor wire loop be made and secured with a wire tie to the chilled water pipe. This will aid in thermistor retention in the well. See Fig. 55. Attach connector (part no. HY06AM016) to thermistor lead. Plug connector into MBB J6-CH-3. For the non-modular units, an accessory kit, Part No. 00EFN900044000A, is available. This kit includes all parts necessary for dual chiller control. For 30RB315-390 units, as well as all units using the dual chiller algorithm, a Carrier Comfort Network g (CCN) bus must be connected between the two modules. See the Carrier Comfort Network Communication Bus Wiring section on page 66 for additional information. The thermistor well in the piping. the well. Select a thermistor without well is a 1/4in. NPT fitting for securing the The piping must be drilled and tapped for location that will allow for removal of the any restrictions. See Fig. 55 and 56. INSERT THERMISTOR UNTIL O-RING MEETS THE THERMISTOR WELL BODY. WIRE TIE_ LOOP THERMISTOR WIRE AND SECURE TO CHILLED WATER RIPE Fig. 55 -- Dual Leaving Water Thermistor (Part No. 30RB660036) A/4-18 NPT 6" MINIMUM CLEARANCE FOR _1.188 _*_ THERMISTOR ---_ 2.315 in.-_ REMOVAL Fig. 56 -- Dual Leaving Water Thermistor 57 Well (Part No. 00PPG000008000A) Table 10UNIT VOLTAGE UNIT 30RB 30RB Electrical Data- NO HYDRONIC PACKAGE Rec Fuse Size MCA XL MOCP XL 350 175 150 110 302.4 156.9 132.8 106.4 350 175 150 125 693.6 368.8 306.9 248.6 350 175 150 125 309.2 180.6 135.9 108.8 350 175 150 125 700.5 372,8 310.0 251,1 350 175 150 125 777.0 428.8 355.9 287.4 757.8 401.3 334.7 270.9 400 200 175 150 400 200 175 150 345.6 181.4 152.8 123.7 ----- 400 225 175 150 ----- 787.8 434.7 360.8 291.3 ----- 400 200 175 150 ----- 352.4 185.2 155.9 128.2 384.2 199.0 168.6 135.0 400 225 175 150 450 225 200 150 794.7 438.5 383.9 293.8 775.5 411.0 342.7 277.3 400 200 175 150 450 225 200 150 500 250 225 175 875.9 480.3 399.4 322.2 500 250 225 175 ----- ----- ----- ----- 451.3 236.6 199.4 161.0 500 250 225 175 893.6 490.0 407.4 328.6 500 250 225 175 472.0 248.7 209.2 170.0 508.6 265.3 224.1 180.8 500 250 250 200 600 300 250 200 914.3 502.1 417.2 337.6 950.9 518.7 432.1 348.4 500 250 225 200 600 300 250 200 --------- --------- --------- --------- 489.7 258.4 217.2 176.4 526.3 275.0 232.1 187.2 500 300 250 200 600 300 250 200 932.0 511.8 425.2 344.0 968.6 528.4 440.1 354.8 500 300 250 200 600 300 250 200 253 418 508 833 578.1 304.6 256.2 208.2 600 350 300 225 1020.4 538.0 464.2 325.8 600 350 300 225 ----- ----- ----- ----- 595.8 314.3 264.2 214.6 600 350 300 225 1038.1 567.6 472.2 382.2 700 350 300 250 187 342 414 518 187 342 414 518 253 418 508 833 253 418 508 833 626.7 327.7 276.5 223.3 684.3 360.4 303.2 246.4 700 350 300 250 700 400 350 250 1068.9 581.1 484.5 391.0 1126.5 613.8 511.2 414.1 700 350 300 250 700 400 350 250 --------- --------- --------- --------- 644.4 337.4 284.5 229.7 702.0 370.1 311.2 252.8 700 350 300 250 800 400 350 300 1086.6 590.8 492.5 397.4 1144.2 623.5 519.2 420.5 700 350 300 250 800 400 350 300 208/230-80 380-80 460-80 575-80 187 342 414 518 253 418 508 833 744.8 390.1 328.9 265.9 800 400 350 300 1187.0 643.5 536.9 433.5 800 400 350 300 ----- ----- ----- ----- 762.5 399.8 336.9 272.3 800 400 350 300 1204.7 653.2 544.9 439.9 800 400 350 300 208/230-80 380-80 460-80 575-80 208/230-80 380-80 460-80 575-80 187 342 414 518 187 342 414 518 253 418 508 833 253 418 508 833 802.4 422.8 355.6 289.0 920.5 485.2 408.0 331.5 1000 450 400 300 1000 500 450 350 1244.6 676.2 563.6 456.6 1362.7 738.5 616.0 499.1 1000 450 400 300 1000 500 450 350 --------- --------- --------- --------- 820.1 432.5 363.6 295.4 938.2 494.9 416.0 337.9 1000 450 400 300 1000 500 450 350 1262.3 685.9 571.6 463.0 1380.4 748.2 624.0 505.5 1000 450 400 300 1000 500 450 350 208/230-80 380-80 460-80 575-80 187 342 414 518 253 418 508 833 5_-.8 422.9 342.3 _0 450 350 7_.1 630.9 509.9 _0 450 350 _ --- C --- C --- 208/230-80 380-80 460-80 575-80 208/230-80 380-80 460-80 575-80 187 342 414 518 187 342 414 518 253 418 508 833 253 418 508 833 5_-.5 449.6 365.4 _0 450 400 7_.8 657.6 533.0 _0 450 400 E --- E --- E --- 5_.8 _0 8_.2 _o - - - 502.0 408.0 600 450 710.0 575.6 600 450 --- --- --- 275 208/230-80 380-80 460-80 575-80 187 342 414 518 253 418 508 833 6_.2 _o 8_.6 _o - - - 554.4 450.5 600 500 762.4 618.1 600 500 --- --- --- 300 208/230-80 380-80 460-80 575-80 187 342 414 518 253 418 508 833 7_-.6 606.8 493.0 _0 700 500 9_.0 814.8 660.7 _O 700 500 C --- C --- C --- 090 100 110 120 130 150 160 170 190 210 225 250 ICF XL 208/230-80 380-80 460-80 575-80 187 342 414 518 253 418 506 833 291.5 150.9 127.9 102.4 350 175 150 125 682.8 362.9 302.0 244.7 208/230-80 380-80 460-80 575-80 208/230-80 380-80 460-80 575-80 187 342 414 518 187 342 414 518 253 418 506 833 253 418 508 833 334.7 175.5 147.9 119.8 366.5 189.3 160.6 128.6 400 200 175 150 400 225 175 150 208/230-80 380-80 460-80 575-80 187 342 414 518 253 418 508 833 433.6 226.9 191.4 154.6 208/230-80 380-80 460-80 575-80 208/230-80 380-80 460-80 575-80 187 342 414 518 187 342 414 518 253 418 508 833 253 418 508 833 208/230-80 380-80 460-80 575-80 187 342 414 518 208/230-80 380-80 460-80 575-80 208/230-80 380-80 460-80 575-80 Rec Fuse Size LEGEND AWG ICF MCA 1750 RPM ICF XL 08O MOCP XL 5 HP PUMR MOCP XL 070 MCA XL 3 HP PUMP, 1750 RPM MCA XL O6O V-Hz (3 Ph) Supplied Min Max Single Point Units ---- American Wire Gage Instantaneous Current Flow Minimum Circuit Amps MOCP XL --- Maximum Overcurrent Across-the-Line Start ICF XL Rec Fuse Size 5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units. a. Incoming wire size range for the terminal block is #4 AWG to 500 kcmil. b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is 1/0 to 500 kcmil. d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is 250 kcmil to 500 kcmil. 6. Hydronic pump packages are not available as a factory-installed option for units 30RB210-390. Protection NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage, 2% amps 10%. 2. All units or modules have single point primary power connection. (Each unit or module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on even if any safety device is open. 4. For MCA that is less than or equal to 380 amps 3 conductors are required. For MCA between 381-760 amps, 6 conductors are required. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each compressor has a crankcase heater which draws 56 watts of power. Units ordered with the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each. For MCA between 761-1140 amps 9 conductors are required. For MCA between 1141-1520 amps 12 conductors are required. Calculation of conductors required is based on 75 C copper wire. 208/230 46O 575 v only 58 Table 10 -- 30RB Electrical Data -- Single Point Units (cont) UNIT VOLTAGE UNIT 30RB A 315 B A 330 B A 345 B A 360 B A 390 B NO HYDRONIC PACKAGE ICF XL 3 HP PUMP, 1750 RPM V-Hz (3 Ph) Supplied Min Max MCA XL MOCP XL Rec Fuse Size 208/230-60 360-60 460-60 575-60 187 342 414 518 253 418 506 633 744.8 390.1 328.9 265,9 800 400 350 300 1187.0 643.5 536.9 433.5 800 400 350 300 .... .... .... .... 208/230-60 187 253 380-60 460-60 575-60 208/230-60 380-60 460-60 575-60 342 414 518 187 342 414 518 418 506 633 253 418 506 633 744.8 390.1 328.9 265,9 802.4 422,8 355.6 289.0 800 400 350 300 1000 450 400 300 1167.0 643.5 536.9 433.5 1244.6 676.2 563.6 456.6 800 400 350 300 1000 450 400 300 .... .... .... .... .... .... .... .... 208/230-60 187 253 380-60 460-60 575-60 342 414 518 418 506 633 744.8 390.1 328.9 265.9 800 400 350 300 1187.0 643.5 536.9 433.5 800 400 350 300 .... .... .... .... 208/230-60 187 253 380-60 460-60 575-60 208/230-60 380-60 460-60 575-60 342 414 518 187 342 414 518 418 506 633 253 418 506 633 802.4 422.8 355.6 289.0 602.4 422.8 355.6 289.0 1000 450 400 300 1000 450 400 300 1244.6 676.2 563.6 456.6 1244.6 676.2 563.6 456.6 1000 450 400 300 1000 450 400 300 .... .... .... .... .... .... .... .... 208/230-60 187 253 380-60 460-60 575-60 342 414 518 418 506 633 920.5 485.2 408.0 331.5 1000 500 450 350 1362.7 738.5 616.0 499.1 1000 500 450 350 .... .... .... .... 208/230-60 187 253 380-60 460-60 575-60 208/230-60 380-60 460-60 575-60 342 414 518 187 342 414 518 418 506 633 253 418 506 633 802.4 422.8 355.6 289.0 920.5 485.2 408.0 331,5 1000 450 400 300 1000 500 450 350 1244.6 676.2 563.6 456.6 1362.7 738.5 616.0 499.1 1000 450 400 300 1000 500 450 350 .... .... .... .... .... .... .... .... 208/230-60 187 253 380-60 460-60 575-60 342 414 518 418 506 633 920.5 485.2 408.0 331,5 1000 500 450 350 1362.7 738.5 616.0 499.1 1000 500 450 350 .... .... .... .... LEGEND AWG ICF MCA ---- American Wire Gage Instantaneous Current Flow Minimum Circuit Amps MOCP XL Maximum Overcurrent Across-the-Line Start 2. All units or modules have single point primary power connection. (Each unit or module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on even if any safety device is open. 4. For MCA that is less than or equal to 380 amps 3 conductors are required. For MCA between 381-760 amps, 6 conductors are required. For MCA between 761-1140 amps, 9 conductors are required. For MCA between 1141-1520 amps 12 conductors are required. required ICF XL 5 HP Rec Fuse Size MCA XL PUMP, MOCP XL 1750 ICF XL RPM Rec Fuse Size Wiring for main field supply must be rated 75 C minimum. Use copper for all units. a. Incoming wire size range for the terminal block is #4 AWG to 500 kcmil. b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is 1/0 to 500 kcmil. d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is 250 kcmil to 500 kcmil. 6. Hydronic pump packages are not available as a factory-installed option for units 30RB210-390. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each compressor has a crankcase heater which draws 56 watts of power. Units ordered with the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each. Protection 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage 2% amps 10%. of conductors MOCP XL 5 --- NOTES: Calculation MCA XL is based on 75 C copper wire. 208/230 46O 575 v only 59 Table 10 -- 3ORB Electrical Data -- Single Point Units (cont) UNIT VOLTAGE UNIT 30RB MCA XL MOCP XL 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 317.2 165.0 139.5 111.7 350 200 150 125 706.5 376,9 313.6 254.0 O70 208/230-60 380-80 460-60 575-60 208/230-60 380-80 460-60 575-60 187 342 414 518 187 342 414 518 253 418 506 633 253 418 506 633 380.4 189.5 159.5 129.0 3922 203.4 172.2 137.9 450 225 200 150 450 225 200 150 O80 090 208/230-60 380-80 460-60 575-60 187 342 414 518 253 418 506 633 459.3 241.0 203.0 163.9 100 208/230-60 380-80 460-60 575-60 208/230-60 380-80 460-60 575-60 187 342 414 518 187 342 414 518 253 418 506 633 253 418 506 633 110 120 208/230-60 380-80 460-60 575-60 187 342 414 518 130 208/230-60 380-80 460-60 575-60 208/230-60 380-80 460-60 575-60 150 160 170 190 RPM Rec Fuse Size ---- 350 175 150 125 325.1 189.3 143.1 114.8 400 200 175 125 716,4 361.3 317.2 256,9 350 200 175 125 802.7 442.8 367,5 296.7 783.5 415.3 346.3 280.2 400 225 175 150 450 225 200 150 388.3 193.9 183.1 131.9 400.1 207.7 175.8 140.8 450 225 200 150 450 225 200 150 810.6 447,2 371.1 299.6 791.4 419.7 349.9 283.1 500 250 225 175 901.6 494.3 411.0 331.5 500 250 225 175 467.2 245.3 206.6 166.8 500 250 225 200 497.7 262.8 220.8 179.3 534.3 279.4 235.7 190.1 500 300 250 200 600 300 250 200 940.0 516.1 428.8 346.9 976.6 532.7 443.7 357.7 500 300 250 200 600 300 250 200 505.6 267.1 224.4 182.2 542.2 283.7 239.3 193.0 253 418 506 633 603.8 318.6 267.8 217.5 700 350 300 250 1046.1 572.0 425.8 385.1 600 350 300 250 187 342 414 518 187 342 414 518 253 418 506 633 253 418 506 633 652.3 341.8 288.1 232.6 709.9 374.5 314.8 255.7 700 350 300 250 800 400 350 300 1094.6 595.1 496.1 400.3 1152.2 627.8 522.8 423.4 208/230-60 380-80 460-60 575-60 187 342 414 518 253 418 506 633 770.4 404.1 340.5 275.2 800 450 350 300 208/230-60 380-80 460-60 575-60 208/230-60 380-80 460-60 575-60 187 342 414 518 187 342 414 518 253 418 506 633 253 418 506 633 828.0 436.8 367.2 298.3 946.1 499.2 419.6 340.8 1000 450 400 300 1000 500 450 350 American Wire Gage Instantaneous Current Flow Minimum Circuit Amps MOCP XL Rec Fuse Size MOCP XL 400 225 175 150 450 225 200 150 416.3 216,8 183.1 146.6 450 250 200 150 807.6 428.5 357.2 288.9 450 250 200 150 909.5 49&7 414.6 334.4 500 250 225 200 483.4 254.2 213.9 172.6 500 300 280 200 925.7 507.5 421.9 340.2 500 300 225 200 600 300 250 200 600 300 250 225 947.9 520.5 432.4 349.8 984.5 537.1 447.3 360.6 600 300 250 200 600 300 250 225 521.8 276.0 231.7 188.0 558.4 292.6 246.6 198.8 600 300 250 200 600 300 250 225 964.1 529.3 439.7 355.6 1000.7 545.9 454.6 366.4 600 300 250 200 600 300 250 225 611.8 323.0 271.4 220.4 700 350 300 250 1054.0 576.4 479.4 388.0 700 350 300 250 627.9 331.8 278.7 226.2 700 350 300 250 1070.2 585.2 486.7 393.8 700 350 300 250 700 350 300 250 800 400 350 300 660.3 346.1 291.7 235.5 717.9 378.8 318.4 258.6 700 350 300 250 800 400 350 300 1102.5 599.5 499.7 403.2 1160.1 632.2 526.4 426.3 700 350 300 250 800 400 350 300 676.4 355.0 299.0 241.3 734.0 387.7 325.7 264.4 700 400 300 250 800 400 350 300 1118.7 608.3 507.0 409.0 1176.3 641.0 533.7 432.1 700 400 300 250 800 400 350 300 1212.7 657.5 548.5 442.8 800 450 350 300 778.4 408.5 344.1 278.0 800 450 350 300 1220.6 661.9 552.1 445.7 800 450 350 300 794.5 417.3 351.4 283.9 800 480 400 300 1236.8 670.7 559.4 451.5 800 450 400 300 1270.3 690.2 575.2 465.9 1388.4 752.5 627.6 508.4 1000 450 400 300 1000 500 450 350 836.0 441.2 370.8 301.1 954.1 503.6 423.2 343.7 1000 450 400 350 1000 600 450 350 127&2 694.6 578.8 468.8 1396.3 756.9 631.2 511.3 1000 450 400 350 1000 600 450 350 852.1 450.0 378.1 307.0 970.2 512.4 430.5 349.5 1000 500 400 350 1000 600 450 350 1294.4 703.4 586.1 474.6 1412.5 765.7 638.5 517.1 1000 500 400 350 1000 600 450 350 5. Wiring for main field supply must be rated 75 C minimum. --- Maximum Overcurrent Across-the-Line Start ICF XL Rec Fuse Size Use copper for all units. a. Incoming wire size range for the terminal block is #4 AWG to 500 kcmil. b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is 1/0 to 500 kcmil. d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is 250 kcmil to 500 kcmil. 6. Hydronic pump packages are not available as a factory-installed option for units 30RB210-390. Protection NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage 2% amps 10%. 2. All units and modules have single point primary power connection. (Each unit or module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 3. Cooler heater is wired into the control circuit so it is always operable power supply disconnect is on even if any safety device is open. 3450 RPM MCA XL LEGEND AWG IOF MCA ICF XL 15 HP PUM_ MOCP XL Ph) ICF XL 10 HP PUMP, 3450 RPM MCA XL V-Hz(3 060 7.5 HP PUMP, 1750/3450 Supplied Min Max 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each compressor has a crankcase heater which draws 56 watts of power. Units ordered with the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each. as long as the 4. For MCA that is less than or equal to 380 amps 3 conductors are required. For MCA between 381-760 amps, 6 conductors are required. For MCA between 761-1140 amps 9 conductors are required. For MCA between 1141-1520 amps 12 conductors are required. Calculation of conductors required is based on 75 C copper wire. 208/230 46O 575 v only d0 Table 11 -- 30RB Electrical Data -- Dual Point Units UNIT VOLTAGE 30RB UNIT SIZE V-Hz (3 Ph) Supplied NO HYDRONIC PACKAGE MOCP ICF MCA 3 HP PUMP, 1750 RPM Min Max XL XL XL Rec Fuse Size MCA MOCP ICF XL XL XL 5 HP PUMP, 1750 RPM Rec Fuse Size MCA MOCP ICF XL XL XL Rec Fuse Size 060 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 168.8/141.5 86.4/ 74.1 73.6/ 62.5 59.0/ 50.0 225/200 110/110 100/ 90 80/ 70 5600/532.8 298.4/286.1 247.7/236.6 201.2/192.3 200/175 100/ 90 90/ 80 70/ 60 1796/141.5 92.3/ 74.1 78.5/ 62.5 62.9/ 50.0 250/200 125/110 110/ 90 80/ 70 5708/532.8 304.3/286.1 252.6/236.6 205.1/192.3 200/175 110/ 90 90/ 80 70/ 60 186.4/141.5 96.1/ 74.1 81.6/ 62.5 65.4/ 50.0 250/200 125/110 110/ 90 90/ 70 577.7/532.8 308.1/286.1 255.7/236.6 207.6/192.3 225/175 110/ 90 90/ 80 80/ 60 070 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 212.0/141.5 110.9/ 74.1 93.6/ 62.5 76.3/ 50.0 300/200 150/110 125/ 90 110/ 70 654.2/532.8 364.3/286.1 301.6/236.6 243.9/192.3 250/175 125/ 90 110/ 80 90/ 60 222.8/141.5 116.9/ 74.1 98.5/ 62.5 80.2/ 50.0 300/200 150/110 125/ 90 110/ 70 665.0/532.8 370.2/286.1 306.5/236.6 247.8/192.3 250/175 150/ 90 110/ 80 90/ 60 229.6/141.5 120.6/ 74.1 101.6/ 62.5 82.7/ 50.0 300/200 150/110 125/ 90 110/ 70 671.9/532.8 374.0/286.1 309.6/236.6 250.3/192.3 300/175 150/ 90 125/ 80 100/ 60 208/230-60 187 253 2165/168.8 250/225 607.8/5600 250/200 .... 380-60 460-60 575-60 342 414 518 418 506 633 112.5/ 86.4 95.2/ 73.6 76.2/ 59.0 150/110 125/100 100/ 80 324.5/298.4 269.3/247.7 218.5/201.2 125/100 110/ 90 90/ 70 .... .... .... 234.2/168.8 122.2/ 86.4 103.2/ 73.6 82.6/ 59.0 300/225 150/110 128/100 100/ 80 625.5/560.0 334.2/298.4 277.3/247.7 224.9/201.2 300/200 150/100 125/ 90 90/ 70 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 283.6/168.8 150.1/ 86.4 126.0/ 73.6 102.2/ 59.0 350/225 175/110 150/100 125/ 80 725.9/560.0 403.5/298.4 334.0/247.7 269.8/201.2 350/200 175/100 150/ 90 125/ 70 .... .... .... .... 301.3/168.8 189.8/ 86.4 134.0/ 73.6 108.6/ 59.0 380/225 200/110 178/100 128/ 80 743.5/860.0 413.2/298.4 342.0/247.7 276.2/201.2 350/200 175/100 150/ 90 125/ 70 208/230-60 187 253 283.6/212.0 350/300 725.9/654.2 350/250 .... 380-60 460-60 575-60 342 414 518 418 506 633 150.1/110.9 126.0/ 93.6 102.2/ 76.3 175/150 150/125 125/110 403.5/364.3 334.0/301.6 269.8/243.9 175/125 150/110 125/ 90 .... .... .... 301.3/212.0 189.8/110.9 134.0/ 93.6 108.6/ 76.3 380/300 200/180 178/125 128/110 743.5/684.2 413.2/364.3 342.0/301.6 276.2/243.9 350/250 175/125 150/110 125/ 90 208/230-60 380-60 460-60 878-60 187 342 414 818 253 418 806 633 283.6/243.8 150.1/124.8 126.0/106.3 102.2/ 85.2 350/300 175/150 150/128 125/110 725.9/635.0 403.5/336.8 334.0/280.4 269.8/227.4 350/300 175/150 150/128 125/100 .... .... .... .... 301.3/243.8 189.8/124.8 134.0/106.3 108.6/ 85.2 380/300 200/180 178/125 128/110 743.5/638.0 413.2/336.8 342.0/280.4 276.2/227.4 350/300 175/150 150/125 125/100 208/230-60 187 253 295.5/306.2 350/400 737.8/748.4 350/350 .... 380-60 460-60 575-60 342 414 518 418 806 633 156.7/160.2 131.4/135.2 106.5/110.2 200/200 150/178 125/125 410.1/413.6 339.4/343.2 274.1/277.8 175/175 150/150 125/125 .... .... .... 313.2/306.2 166.4/160.2 139.4/135.2 112.9/110.2 400/400 200/200 178/175 128/125 755.5/748.4 419.7/413.6 347.4/343.2 280.5/277.8 350/350 200/175 150/150 125/125 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 401.7/243.8 212.5/124.8 178.4/106.3 144.7/ 85.2 450/300 250/150 200/125 175/110 843.9/635.0 465.9/336.8 386.4/280.4 312.4/227.4 450/300 225/150 200/125 175/100 .... .... .... .... 419.4/243.8 222.2/124.8 186.4/106.3 181.1/ 85.2 500/300 280/180 228/125 178/110 861.6/638.0 475.6/336.8 394.4/280.4 318.8/227.4 450/300 250/150 200/125 175/100 208/230-60 187 253 401.7/306.2 450/400 843.9/748.4 450/350 .... 380-60 460-60 575-60 342 414 518 418 506 633 212.5/160.2 178.4/135.2 144.7/110.2 250/200 200/175 175/125 465.9/413.6 386.4/343.2 312.4/277.8 225/175 200/150 175/125 .... .... .... 419.4/306.2 222.2/160.2 186.4/135.2 181.1/110.2 500/400 280/200 228/175 178/125 861.6/748.4 475.6/413.6 394.4/343.2 318.8/277.8 450/350 250/175 200/150 175/125 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 519.8/243.8 274.9/124.8 230.8/106.3 187.3/ 85.2 600/300 300/150 250/125 200/110 962.0/635.0 528.3/336.8 438.8/280.4 354.9/227.4 600/300 300/150 250/125 200/100 .... .... .... .... 837.8/243.8 284.6/124.8 238.8/106.3 193.7/ 85.2 600/300 300/180 280/125 228/110 979.7/638.0 538.0/336.8 446.8/280.4 361.3/227.4 600/300 300/150 250/125 225/100 208/230-60 187 253 519.8/306.2 600/400 962.0/748.4 600/350 .... 380-60 460-60 575-60 342 414 518 418 506 633 274.9/160.2 230.8/135.2 187.3/110.2 300/200 250/175 200/125 528.3/413.6 438.8/343.2 354.9/277.8 300/175 250/150 200/125 .... .... .... 837.8/306.2 284.6/160.2 238.8/135.2 193.7/110.2 600/400 300/200 280/175 228/125 979.7/748.4 538.0/413.6 446.8/343.2 361.3/277.8 600/350 300/175 250/150 225/125 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 543.7/400.4 288.0/209.5 241.6/176.8 195.9/144.1 600/450 300/250 250/200 225/175 985.9/842.6 541.3/462.9 449.6/384.8 363.5/311.7 600/450 300/225 250/200 225/175 .... .... .... .... 861.4/400.4 297.7/209.5 249.6/176.8 202.3/144.1 600/480 300/280 280/200 228/175 1003.6/842.6 551.0/462.9 457.6/384.8 369.9/311.7 600/450 300/225 250/200 225/175 208/230-60 187 253 626.7/353.9 700/400 1068.9/796.2 700/400 .... 380-60 460-60 575-60 342 414 518 418 506 633 327.7/186.4 233.3/200.0 188.8/162.0 350/225 250/225 200/175 581.1/439.7 441.3/408.0 356.4/329.6 350/200 250/225 200/175 .... .... .... m m m m m m m m m m m m 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 684.3/353.9 360.4/186.4 260.0/200.0 211.9/162.0 700/400 400/225 300/225 225/175 1126.5/796.2 613.8/439.7 468.0/408.0 379.5/329.6 700/400 400/200 300/225 225/175 .... .... .... .... m m m m m m m m m m m m m m m m 208/230-60 187 253 684.3/472.0 700/500 1126.5/914.3 700/500 .... 380-60 460-60 575-60 342 414 518 418 506 633 360.4/248.7 303.2/209.2 246.4/170.0 400/250 350/250 250/200 613.8/502.1 511.2/417.2 414.1/337.6 400/250 350/225 250/200 .... .... .... m m m m m m m m m m m m m m m m 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 920.5/353.9 485.2/186.4 408.0/156.8 331.5/127.5 1000/400 500/225 450/175 350/150 1362.7/796.2 738.5/439.7 616.0/364.8 499.1/295.1 1000/400 500/200 450/175 350/150 .... .... .... .... m m m m m m m m m m 208/230-60 187 253 920.5/472.0 1000/500 1362.7/914.3 1000/500 .... 380-60 460-60 575-60 342 414 518 418 506 633 485.2/248.7 408.0/209.2 331.5/170.0 500/250 450/250 350/200 738.5/502.1 616.0/417.2 499.1/337.6 500/250 450/225 350/200 .... .... .... m m m m 080 090 100 110 120 130 150 160 170 190 210 225 250 275 300 LEGEND AWG ICF MCA MOCP XL ------ 5 Wiring for main field supply must be rated 75 C minimum. Use copper for all units. a. Incoming wire size range for the terminal block is #4 AWG to 500 kcmil. b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is 1/0 to 500 kcmil. d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is 250 kcmil to 500 kcmil. 6. Hydronic pump packages are not available as a factory-installed option for units 30RB210-390. American Wire Gage Instantaneous Current Flow (Cktl/Ckt2) Minimum Circuit Amps (Cktl/Ckt2) Maximum Overcurrent Protection (Cktl/Ckt2) Across-the-Line Start NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage 2% amps 10%. 2. Control power is derived from main power. No separate control power connection is required. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on even if any safety device is open. 4. For MCA that is less than or equal to 380 amps 3 conductors are required. For MCA between 381-760 amps, 6 conductors are required. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each compressor has a crankcase heater which draws 56 watts of power. Units ordered with the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each. For MCA between 761-1140 amps, 9 conductors are required. For MCA between 1141-1520 amps 12 conductors are required. Calculation of conductors required is based on 75 C copper wire. 208/230 46O 575 v only 61 Table 11 -- 30RB Electrical Data -- Dual Point Units (cont) UNIT VOLTAGE 30RB UNIT SIZE A 315 B A 330 B A 345 B A 360 B A 390 B NO HYDRONIC Supplied V-Hz (3 Ph) PACKAGE MCA MOCP ICF XL 3 HP PUMP, 1750 RPM Rec Fuse Size MCA MOCP ICF XL XL XL Min Max XL XL 208/230-60 380-60 460-60 575-60 187 342 414 518 253 418 506 633 5198/2438 274.9/124.8 230.8/106.3 187.3/ 85.2 800/300 300/150 250/125 200/110 962.0/835,0 528.3/338,8 438.8/280.4 354.9/227,4 800/300 300/150 250/125 200/100 .... .... .... .... 208/230-60 460-60 575-60 380-60 187 414 518 342 253 506 633 418 519.8/243.8 230.8/106.3 187.3/ 85.2 274.9/124.8 800/300 250/125 200/110 300/150 962.0/835,0 438.8/280.4 354.9/227,4 528.3/338,8 800/300 250/125 200/100 300/150 .... .... .... .... 208/230-60 187 253 519.8/306.2 380-60 460-60 575-60 208/230-60 380-60 460-60 575-60 342 414 518 187 342 414 518 418 506 633 253 418 506 633 274.9/160.2 230.8/135.2 187.3/110.2 519.8/243.8 274.9/124.8 230.8/106.3 187.3/ 85.2 800/400 300/200 250/175 200/125 800/300 300/150 250/125 200/110 962.0/748.4 528.3/413.8 438.8/343.2 354.9/277,8 962.0/835,0 528.3/338,8 438.8/280.4 354.9/227,4 800/350 300/175 250/150 200/125 800/300 300/150 250/125 200/100 .... .... .... .... .... .... .... .... 208/230-60 187 253 519.8/306.2 380-60 460-60 575-60 342 414 518 418 506 633 274.9/160.2 230.8/135.2 187.3/110.2 800/400 300/200 250/175 200/125 962.0/748.4 528.3/413.8 438.8/343.2 354.9/277,8 800/350 300/175 250/150 200/125 .... .... .... .... 208/230-60 187 253 519.8/306.2 380-60 460-60 575-60 208/230-60 380-60 460-60 575-60 342 414 518 187 342 414 518 418 506 633 253 418 506 633 274.9/160.2 230.8/135.2 187.3/110.2 543.7/400.4 288.0/209.5 241.6/176.8 195.9/144.1 800/400 300/200 250/175 200/125 800/450 300/250 250/200 225/175 962.0/748.4 528.3/413.8 438.8/343.2 354.9/277,8 985.9/842.8 541.3/482.9 449.6/384.8 363.5/311,7 800/350 300/175 250/150 200/125 800/450 300/225 250/200 225/175 .... .... .... .... .... .... .... .... 208/230-60 187 253 519.8/306.2 380-60 460-60 575-60 342 414 518 418 506 633 274.9/160.2 230.8/135.2 187.3/110.2 800/400 300/200 250/175 200/125 962.0/748.4 528.3/413.8 438.8/343.2 354.9/277,8 800/350 300/175 250/150 200/125 .... .... .... .... 208/230-60 187 253 543.7/400.4 380-60 460-60 575-60 208/230-60 380-60 460-60 575-60 342 414 518 187 342 414 518 418 506 633 253 418 506 633 288.0/209.5 241.6/176.8 195.9/144.1 543.7/400.4 288.0/209.5 241.6/176.8 195.9/144.1 800/450 300/250 250/200 225/175 800/450 300/250 250/200 225/175 985.9/842.8 541.3/482.9 449.6/384.8 363.5/311,7 985.9/842.8 541.3/482.9 449.6/384.8 363.5/311,7 800/450 300/225 250/200 225/175 800/450 300/225 250/200 225/175 .... .... .... .... .... .... .... .... LEGEND AWG ICF MCA MOCP XL ------ 5 HP Rec Fuse Size MCA XL PUMP, MOCP 1750 RPM ICF XL Rec Fuse Size XL 5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units. a. Incoming wire size range for the terminal block is #4 AWG to 500 kcmil. b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is 1/0 to 500 kcmil. d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is 250 kcmil to 500 kcmil. American Wire Gage Instantaneous Current Flow (Cktl/Ckt2) Minimum Circuit Amps (Cktl/Ckt2) Maximum Overcurrent Protection (Cktl/Ckt2) Across-the-Line Start NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage 2% amps 10%. 2. Control power is derived from main power. No separate control power connection is required. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on even if any safety device is open. 6. Hydronic pump 30RB210-390. packages are not available as a factory-installed option for units 7, Power draw includes both crankcase heaters and cooler heaters (where used). Each compressor has a crankcase heater which draws 58 watts of power. Units ordered with the cooler heater option have 1 (060-150) or 2 (180-300) cooler heaters, 825 watts each. 4. For MCA that is less than or equal to 380 amps 3 conductors are required. For MCA between 381-760 amps, 6 conductors are required. For MCA between 761-1140 amps 9 conductors are required. For MCA between 1141-1520 amps 12 conductors are required. Calculation of conductors required is based on 75 C copper wire. 208/230 46O 575 v only 62 Table 11 -- 30RB Electrical Data -- Dual Point Units (cont) 30RB UNIT SIZE 060 070 080 090 UNIT VOLTAGE Supplied V-Hz(3 Ph) Min Max 120 160 RPM 10 HP PUMP, 3450 RPM MCA MOCP ICF Rec Fuse MCA MOCP ICF Rec Fuse Size XL XL XL Size XL XL XL Size 253 416 506 633 194.4/141.5 100.4/ 74.1 85.2/ 62.5 68.2/ 60.0 250/200 125/110 110/ 90 90/ 70 5857/532.8 312.4/286.1 259.3/236.6 210.5/192.3 225/175 125/ 90 100/ 80 80/ 60 202.4/1415 104.8/ 74.1 88.8/ 62.5 71.1/ 50.0 250/200 126/110 110/ 90 90/ 70 593.6/532.8 316.8/286.1 262.9/236.6 213.4/192.3 225/175 125/ 90 100/ 80 80/ 60 .... .... .... .... 208/230-60 360-60 460-60 575-60 187 342 414 516 253 416 506 633 237.6/141.5 125.0/ 74.1 105.2/ 62.5 85.6/ 50.0 300/200 150/110 125/ 90 110/ 70 679.9/532.8 378.3/286.1 313.2/236.6 253.2/192.3 300/175 160/ 90 125/ 80 100/ 60 245.6/141.5 129.3/ 74.1 108.8/ 62.6 88.4/ 50.0 300/200 175/110 150/ 90 110/ 70 687.8/532.8 382.7/286.1 316.8/236.6 256.1/192.3 300/175 150/ 90 125/ 80 100/ 60 .... .... .... .... 208/230-60 187 253 242.2/168.8 300/225 380-60 460-60 575-60 208/230-60 360-60 460-60 575-60 342 414 516 187 342 414 516 418 506 633 253 416 506 633 126.6/ 86.4 106.8/ 73.6 85.5/ 59.0 309,3/168.8 164.2/ 66.4 137.6/ 73.6 111.5/ 59.0 150/110 125/100 110/ 60 400/225 200/110 175/100 125/ 60 633.4/560.0 338.6/298.4 280.9/247.7 227.8/201.2 751.5/560.0 417.6/298.4 345.6/247.7 279.1/201.2 300/200 160/100 125/ 90 100/ 70 360/200 200/100 160/ 90 125/ 70 260.1/168.8 130.9/ 86.4 110.4/ 73.6 88.4/ 59.0 317.2/168.8 168.5/ 86.4 141.2/ 73.6 114.4/ 59.0 300/225 150/110 125/100 110/ 80 400/225 200/110 175/100 125/ 80 641.4/560.0 342.9/298.4 284.5/247.7 230.6/201.2 759.5/560.0 421.9/298.4 349.2/247.7 282.0/201.2 300/200 150/100 125/ 90 100/ 70 350/200 200/100 175/ 90 125/ 70 266.3/168.8 139.8/ 86.4 117.7/ 73.6 94.2/ 59.0 333.4/168.8 177.4/ 86.4 148.5/ 73.6 120.2/ 59.0 300/225 175/110 150/100 110/ 80 400/225 225/110 175/100 150/ 80 657.6/560.0 351.8/298.4 291.8/247.7 236.6/201.2 775.6/560.0 430.8/298.4 356.5/247.7 287.8/201.2 300/200 150/100 150/ 90 110/ 70 400/200 200/100 175/ 90 150/ 70 208/230-60 187 253 309,3/212.0 400/300 360-60 460-60 575-60 342 414 516 416 506 633 164.2/110.9 137.6/ 93.6 111.5/ 76.3 200/160 175/125 125/110 751.5/654.2 417.6/364.3 345.6/301.6 279.1/243.9 360/250 200/125 160/110 125/ 90 317.2/212.0 168.5/110.9 141.2/ 93.6 114.4/ 76.3 400/300 200/150 175/125 125/110 759.5/654.2 421.9/364.3 349.2/301.6 282.0/243.9 350/250 200/126 175/110 125/ 90 333.4/212.0 177.4/110.9 148.5/ 93.6 120.2/ 76.3 400/300 225/150 175/125 150/110 775.6/654.2 430.8/364.3 356.5/301.6 287.8/243.9 400/260 200/126 175/110 150/ 90 208/230-60 187 253 309,3/243.8 400/300 360-60 460-60 575-60 208/230-60 360-60 460-60 575-60 342 414 516 187 342 414 516 416 506 633 253 416 506 633 164.2/124.8 137.6/106.3 111.5/ 65.2 321.2/306.2 170.7/160.2 143.0/135.2 115.6/110.2 200/160 175/125 125/110 400/400 200/200 175/175 125/125 751.5/636.0 417.6/336.8 345.6/280.4 279.1/227.4 763.5/748.4 424.1/413.6 361.0/343.2 283.4/277.8 360/300 200/160 160/125 125/100 360/350 200/175 175/160 125/125 317.2/243.8 168.5/124.8 141.2/106.3 114.4/ 85.2 329.2/306.2 175.1/160.2 146.6/135.2 118.7/110.2 400/300 200/150 175/125 125/110 400/400 200/200 175/175 150/125 759.5/635.0 421.9/336.8 349.2/280.4 282.0/227.4 771.4/748.4 428.5/413.6 354.6/343.2 286.3/277.8 350/300 200/150 175/125 125/100 400/350 200/175 175/150 150/125 333.4/243.8 177.4/124.8 148.5/106.3 120.2/ 85.2 346.3/306.2 183.9/160.2 163.9/135.2 124.5/110.2 400/300 225/150 175/125 150/110 400/400 225/200 175/175 150/125 775.6/636.0 430.8/336.8 356.5/280.4 287.8/227.4 787.6/748.4 437.3/413.6 361.9/343.2 292.1/277.8 400/300 200/160 175/125 150/100 400/360 200/175 175/160 150/125 208/230-60 187 253 427.3/243.8 500/300 360-60 460-60 575-60 342 414 516 416 506 633 226.6/124.8 190.0/106.3 154.0/ 65.2 250/160 225/125 175/110 869.6/636.0 479.9/336.8 398.0/280.4 321.6/227.4 500/300 250/160 225/125 175/100 436.3/243.8 230.9/124.8 193.6/106.3 156.9/ 85.2 500/300 250/150 225/125 175/110 877.6/635.0 484.3/336.8 401.6/280.4 324.5/227.4 500/300 250/150 225/125 175/100 461.4/243.8 239.8/124.8 200.9/106.3 162.7/ 85.2 500/300 250/150 225/125 175/110 893.7/636.0 493.1/336.8 408.9/280.4 330.4/227.4 500/300 250/160 225/125 175/100 208/230-60 187 253 427.3/306.2 500/400 360-60 460-60 575-60 208/230-60 360-60 460-60 675-60 342 414 516 187 342 414 516 416 506 633 253 416 506 633 226.6/160.2 190.0/135.2 154.0/110.2 545.4/243.8 288.9/124.8 242.4/106.3 196.6/ 66.2 250/200 225/175 175/125 600/300 300/150 250/125 225/110 869.6/748.4 479.9/413.6 398.0/343.2 321.6/277.8 987.7/636.0 542.3/336.8 460.4/280.4 364.2/227.4 500/350 250/175 225/160 175/125 600/300 300/160 250/125 225/100 436.3/306.2 230.9/160.2 193.6/135.2 156.9/110.2 553.4/243.8 293.3/124.8 246.0/106.3 199.4/ 85.2 500/400 250/200 225/175 175/125 600/300 300/150 250/125 225/110 877.6/748.4 484.3/413.6 401.6/343.2 324.5/277.8 995.6/635.0 546.7/336.8 454.0/280.4 367.1/227.4 500/350 250/175 225/150 175/125 600/300 300/150 250/125 225/100 461.4/306.2 239.8/160.2 200.9/135.2 162.7/110.2 569.5/243.8 302.1/124.8 253.3/106.3 205.3/ 85.2 500/400 250/200 225/175 175/125 600/300 360/150 300/125 225/110 893.7/748.4 493.1/413.6 408.9/343.2 330.4/277.8 1011.8/636.0 555.6/336.8 461.3/280.4 372.9/227.4 500/360 250/175 225/160 175/125 600/300 350/160 300/125 225/100 208/230-60 187 253 545.4/306.2 600/400 380-60 460-60 575-60 342 414 518 418 506 633 288.9/160.2 242.4/135.2 196.6/110.2 300/200 250/175 225/125 987.7/748.4 542.3/413.6 460.4/343.2 364.2/277.8 600/350 300/175 250/160 225/125 553.4/306.2 293.3/160.2 246.0/135.2 199.4/110.2 600/400 300/200 250/175 225/125 995.6/748.4 546.7/413.6 454.0/343.2 367.1/277.8 600/350 300/175 250/150 225/125 569.5/306.2 302.1/160.2 253.3/135.2 205.3/110.2 600/400 360/200 300/175 225/125 1011.8/748.4 555.6/413.6 461.3/343.2 372.9/277.8 600/360 350/175 300/160 225/125 208/230-60 187 253 569.3/400.4 600/450 380-60 460-60 575-60 342 414 518 418 506 633 302.0/209.5 253.2/176.8 205.2/144,1 350/250 300/200 225/175 1011.6/842.6 555.4/462.9 461.2/384.8 372.8/311.7 600/450 360/225 300/200 225/175 577.3/400.4 306.4/209.5 256.8/176.8 208.1/144.1 600/450 350/250 300/200 225/175 1019.6/842.6 559.7/462.9 464.8/384.8 375.7/311.7 600/460 350/225 300/200 225/175 593.4/400.4 315.2/209.5 264.1/176.8 213.9/144.1 600/450 360/250 300/200 225/175 1035.7/842.6 568.6/462.9 472.1/384.8 381.6/311.7 600/460 350/225 300/200 225/175 170 190 LEGEND AWG ICF MCA MOCP XL 15 HP PUMP, 3450 RPM Rec Fuse 187 342 414 516 130 150 7.5 HP PUMP, 1750/3450 MOCP ICF XL XL 208/230-60 360-60 460-60 675-60 100 110 MCA XL ------ 5 Wiring for main field supply must be rated 75 C minimum. Use copper for all units. a. Incoming wire size range for the terminal block is #4 AWG to 500 kcmil. b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to 500 kcmil. c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is 1/0 to 500 kcmil. d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is 250 kcmil to 500 kcmil. 6. Hydronic pump packages are not available as a factory-installed option for units 30RB210-390. American Wire Gage Instantaneous Current Flow (Cktl/Ckt2) Minimum Circuit Amps (Cktl/Ckt2) Maximum Overcurrent Protection (Cktl/Ckt2) Across-the-Line Start NOTES: 1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals is not below or above the listed minimum and maximum limits. Maximum allowable phase imbalance is: voltage 2% amps 10%. 2. All units/modules have single point primary power connection. (Each unit/module requires its own power supply.) Main power must be supplied from a field-supplied disconnect. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each compressor has a crankcase heater which draws 56 watts of power. Units ordered with the cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each. 3. Cooler heater is wired into the control circuit so it is always operable as long as the power supply disconnect is on even if any safety device is open. 4. For MCA that is less than or equal to 380 amps 3 conductors are required. For MCA between 381-760 amps, 6 conductors are required. For MCA between 761-1140 amps, 9 conductors are required. For MCA between 1141-1520 amps 12 conductors are required. Calculation of conductors required is based on 75 C copper wire. 208/230 46O 575 v only 63 Table 12 -- Condenser Fan Electrical Data UNIT 30RB UNIT VOLTAGE V-Hz (3 Ph) 208/230-60 460-60 575-60 380-60 208/230-60 Circuit A Quantity 3 3 3 3 2 FLA (each) 11.9 5.4 4.3 6.5 11.9 STANDARD CONDENSER FANS Circuit B Quantity FLA (each) 1 11.9 1 5.4 1 4.3 1 6.5 2 11.9 080 460-60 575-60 380-60 208/230-60 2 2 2 3 5.4 4.3 6.5 11.9 2 2 2 3 090, 100,110 460-60 575-60 380-60 208/230-60 3 3 3 3 5.4 4.3 6.5 11.9 120 460-60 575-60 380-60 208/230-60 460-60 575-60 380-60 3 3 3 4 4 4 4 208/230-60 460-60 575-60 380-60 208/230-60 460-60 575-60 380-60 208/230-60 460-60 575-60 380-60 208/230-60 250 Circuit C Quantity ------ FLA (each) ------ 5.4 4.3 6.5 11.9 ----- ----- 3 3 3 4 5.4 4.3 6.5 11.9 ----- ----- 5.4 4.3 6.5 11.9 5.4 4.3 6.5 4 4 4 4 4 4 4 5.4 4.3 6.5 11.9 5.4 4.3 6.5 -------- -------- 6 6 6 6 6 6 6 6 4 4 4 4 4 11.9 5.4 4.3 6.5 11.9 5.4 4.3 6.5 11.9 5.4 4.3 6.5 11.9 4 4 4 4 6 6 6 6 4 4 4 4 4 11.9 5.4 4.3 6.5 11.9 5.4 4.3 6.5 11.9 5.4 4.3 6.5 11.9 --------4 4 4 4 6 --------11.9 5.4 4.3 6.5 11.9 460-60 575-60 380-60 208/230-60 4 4 4 6 5.4 4.3 6.5 11.9 4 4 4 6 5.4 4.3 6.5 11.9 6 6 6 4 5.4 4.3 6.5 11.9 275 460-60 575-60 380-60 208/230-60 6 6 6 6 5.4 4.3 6.5 11.9 6 6 6 6 5.4 4.3 6.5 11.9 4 4 4 6 5.4 4.3 6.5 11.9 300 460-60 575-60 380-60 6 6 6 5.4 4.3 6.5 6 6 6 5.4 4.3 6.5 6 6 6 5.4 4.3 6.5 060, 070 130, 150 160,170, 315A, 315B, 330A, 330B, 345A, 345B, 360B 190, 360A, 390A, 390B 21O, 225 LEGEND FLA -- Full Load Amps Table 13PUMP HP 3 UNIT VOLTAGE V-Hz (3 Ph) 208/230-60 460-60 575-60 380-60 208/230-60 Pump Electrical Data HYDRONIC SYSTEM (SINGLE/DUAL) FLA (each) 10.8 4.9 3.9 5.9 17.7 USED ON 30RB SIZES* 060, 070 5 460-60 575-60 380-60 208/230-60 8.0 6.4 9.7 25.7 060-190 7.5 460-60 575-60 380-60 208/230-60 11.6 9.3 14.0 33.6 060-190 10 460-60 575-60 380-60 208/230-60 15.2 12.2 18.4 49.8 060-190 15 460-60 575-60 380-60 22.5 18.0 27.2 080-190 LEGEND FLA -- Full Load Amps *Hydronic pump packages are not available as a factory-installed option for units 30RB210-390. 64 Table 14- Compressor Electrical Data COMPRESSOR UNIT 30RB UNIT VOLTAGE V-Hz (3 Ph) 1 2 A COMPRESSOR 3 RLA LRA RLA LRA 060 20_230-60 460-60 575-60 380-60 750 32.7 26.2 38.4 485 215 175 260 75.0 32.7 26.2 38.4 070 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 O80 20_230-60 460-60 575-60 380-60 75.0 32.7 26.2 38.4 09O 20_230-60 460-60 575-60 380-60 100 RLA 4 LRA RLA 1 LRA 2 RLA LRA 485 215 175 260 750 32.7 26.2 38.4 488 215 175 260 94.2 41.6 33.9 49.3 560 260 210 315 75.0 32.7 26.2 38.4 485 215 175 260 485 215 175 260 75.0 32.7 26.2 38.4 485 215 175 260 75.0 32.7 26.2 38.4 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 110 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 12O 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 130 20_230-60 460-60 575-60 380-60 150 RLA LRA 485 215 175 260 750 32.7 26.2 38.4 488 215 175 260 75.0 32.7 26.2 38.4 485 215 175 260 75.0 32.7 26.2 38.4 485 215 175 260 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 75.0 32.7 26.2 38.4 485 215 175 260 75.0 32.7 26.2 38.4 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 75.0 32.7 26.2 38.4 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 160, 315A, 315B, 330B 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 170, 330A, 345A, 345B, 360B 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 190, 360A, 390A, 390B 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 210 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 225 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 250 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 275 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 300 20_230-60 460-60 575-60 380-60 94.2 41.6 33.9 49.3 560 260 210 315 --- LRA 485 215 175 260 75.0 32.7 26.2 38.4 485 215 175 260 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 485 215 175 260 75,0 32.7 28,2 38,4 485 215 175 260 75,0 32.7 28,2 38,4 485 215 175 260 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33,9 49,3 560 260 210 315 94,2 41.8 33,9 49,3 560 260 210 315 560 260 210 315 75.0 32.7 26.2 38.4 485 215 175 260 75,0 32.7 28,2 38,4 485 215 175 260 75,0 32.7 28,2 38,4 485 215 175 260 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33,9 49,3 560 260 210 315 94,2 41.8 33,9 49,3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33,9 49,3 560 260 210 315 94,2 41.8 33,9 49,3 560 260 210 315 560 260 210 315 75.0 32.7 26.2 38.4 485 215 175 260 75.0 32.7 28,2 38,4 485 215 175 260 75.0 32.7 28,2 38,4 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33.9 49,3 560 260 210 315 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33.9 49,3 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 Locked Rotor Amps Rated Load Amps 65 COMPRESSOR 4 RLA LEGEND LRA RLA B 3 1 RLA LRA 94,2 41.8 33,9 49,3 560 260 210 315 2 C 3 4 RLA LRA RLA LRA RLA LRA 485 215 175 260 94.2 41.6 33.9 49.3 580 280 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.8 33.9 49,3 560 260 210 315 94.2 41.6 33.9 49.3 580 280 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 560 260 210 315 94.2 41.8 33.9 49,3 560 260 210 315 94.2 41.6 33.9 49.3 580 280 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33.9 49,3 560 260 210 315 94.2 41.8 33.9 49,3 580 260 210 315 94.2 41.8 33.9 49,3 580 260 210 315 94.2 41.6 33.9 49.3 580 280 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 94,2 41.8 33.9 49,3 560 260 210 315 94.2 41.8 33.9 49,3 580 260 210 315 94.2 41.8 33.9 49,3 580 260 210 315 94.2 41.6 33.9 49.3 580 280 210 315 94,2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 RLA LRA 94.2 41.6 33.9 49.3 560 260 210 315 94.2 41.6 33.9 49.3 560 260 210 315 CARRIER COMFORT NETWORK :R:(CCN) COMMUNICATION BUS WIRING--The communication bus wiring is a shielded, 3-conductor cable with drain wire and is field supplied and installed in the field. 4. IMPORTANT: A shorted CCN bus cable will prevent some routines from running and may prevent the unit from starting. If abnormal conditions occur, disconnect the machine from the CCN network. If conditions return to normal, check the CCN connector and cable. Run new cable if necessary. A short in one section of the bus can cause problems with all system elements on the bus. The system elements are connected to the communication bus in a daisy chain arrangement. The positive pin of each system element communication connector must be wired to the positive pins of the system elements on either side of it. This is also required for the negative and signal ground pins of each system element. Wiring connections for CCN should be made at TB 3 (terminal block). Consult the CCN Contractor's Manual for further information. See Fig. 57. NOTE: Conductors and drain wire must be 20 AWG (American Wire Gage) lninimum stranded, tinned copper. Individual conductors must be insulated with PVC, PVC/ nylon, vinyl, Teflon*, or polyethylene. An aluminum!polyester 100% foil shield and an outer jacket of PVC, PVC/nylon, chrome vinyl, or Teflon with a lninilnum operating temperature range of-4 F (-20 C) to 140 F (60 C) is required. Refer to Table 15 for a list of manufacturers that produce CCN bus wiring that meets these requirements. Table 15 -- CCN Communication Alpha American Belden Columbia Manhatten Quabik NON-CCN COMMUNICATION WIRING-The 30RB units offer several non-CCN translators. Refer to the separate installation instructions for additional wiring steps. Step 7 -- Install Accessories --A number of accessories are available to provide the following optional features (for details, refer to the Controls, Start-Up, Operation, Service and Troubleshooting guide). Energy management ing types of temperature Bus Wiring Regular Wiring 1895 A21451 8205 D6451 M13402 6130 4 to 20 mA inputs for cooling set point reset and capacity limit (requires field-supplied 4 to 20 mA generator) • 0 to 10 v output for percentage total capacity running • 24 v discrete outputs for shutdown and running relays • 10k space temperature input • Discrete inputs for occupancy override, demand limit switch 2 (step 1 demand limit is wired to the base board, requires field-supplied dry contacts), remote lockout switch and ice done switch (requires field-supplied dry contacts) NAVIGATOR TM DISPLAY -- Provides hand-held, mobile capability using easy to read 4-line display. Keypad function is the same as the scrolling marquee display. The Navigator display features a mounting magnet for 'hands free' service of components. Plenum Wiring A48301 884421 M64430 It is important when connecting to a CCN communication bus that a color coding scheme be used for the entire network to simplify the installation. It is recommended that red be used for the signal positive, black for the signal negative, and white for the signal ground. Use a similar scheme for cables containing different colored wires. At each system element, the shields of its communication bus cables must be tied together. If the communication bus is entirely within one building, the resulting continuous shield must be connected to a ground at one point only. If the communication bus cable exits from one building and enters another, the shields must be connected to grounds at the lightning suppressor in each building where the cable enters or exits the building (one point per building only). To connect the unit to the network: 1. Turn offpower 2. Cut the CCN wire and strip the ends of the red (+), white (ground), and black (-) conductors. Substitute appropriate colors for different colored cables. 3. Connect the red wire to (+) terminal on TB3 of the plug, the white wire to COM terminal, and the black wire to the (-) terminal. , TB3 _ module is used for any of the followreset, demand limit and ice features: • PART NUMBER MANUFACTURER The RJ14 CCN connector on TB3 can also be used, but is only intended for temporary connection (for example, a laptop computer running Service Tool). REMOTE ENHANCED DISPLAY -- For applications where remote monitoring of the equipment is required; the remote enhanced display provides an indoor display, capable of monitoring any equipment on the Carrier Comfort Network :R: (CCN) bus. A CCN bus is needed. LOW AMBIENT TEMPERATURE OPERATION -If outdoor ambient operating temperatures below 32 F (0 ° C) are expected, refer to separate installation instructions for low ambient temperature operation using the low ambient temperature head pressure control accessory. M1NIMUM LOAD ACCESSORY -- If minilnum load accessory is required, contact your local Carrier representative for more details. For installation details, refer to separate installation instructions supplied with the accessory package. to the control box. (+) (COM) (+) (COM) (-) SHIELD (=) SHIELD TO NEXT DEVICE LEGEND CCN LEN --- Carrier Comfort Network® Local Equipment Network Fig. 57 -- TB-3 -- CCN Wiring * Registered trademark of DuPont. 66 UNIT SECURITY/PROTECTION ACCESSORIES -- For applications with unique security and/or protection requirements, several options are available for unit protection. Compressor enclosures, security grilles and hail guards are available. Contact your local Carrier representative for more details. For installation details, refer to separate installation instructions supplied with the accessory package. COMMUNICATION ACCESSORIES -- A number of communication options are available to meet any requirement. Contact your local Carrier representative for more details. For installation details, refer to separate installation instructions supplied with the accessory package. SERVICE OPTIONS --Two additional accessories are offered to aid in servicing 30RB units, a ground fault convenience outlet (GFI-CO) and a remote service port. The remote service port is a weather-proof enclosure with a co_mnunication port to plug-in the Navigator device. Contact your local Carrier representative for more details. For installation details, refer to separate installation instructions supplied with the accessory package. DO NOT OVERCHARGE system. Overcharging results in higher discharge pressure possible compressor damage, and higher power consumption. Refrigerant charge must be removed slowly to prevent loss of compressor oil that could result in compressor failure. Optional LEAK TESTING -- Units are shipped with complete operating charge of R-410A (see Tables 3A-4B) and should be under sufficient pressure to conduct a leak test. segment in a daifor the cable are low-capacitance, maxilnum length 2. Check the grounds. 3. Connect the communications wiring to the BAS port's screw terminals labeled Net +, Net -, and Shield. NOTE: Use segment. the communications same polarity wiring throughout for shorts the and network 4. Insert the power Open controller's ly connected. screw terminal connector into the UPC power terminals if they are not current- 5. Verify communication with the network by viewing a module status report. To perform a module status report using the BACview keypad/display unit, press and hold the "FN" key then press the "." Key. To install a BT485 terminatoc push the BT485, on to the BT485 connector located near the BACnet connector. NOTE: The BT485 terminator it. REFRIGERANT CHARGE (Refer to Tables 3A-4B) -Immediately ahead of filter drier in each circuit is a factoryinstalled liquid line service valve. Each valve has a 1/4-in. Schrader connection for charging liquid refrigerant. Refer to Controls, Start-Up, Operation, Service and Troubleshooting Guide for more information. has no polarity associated with To order a BT485 terminator, consult Commercial Products i-Vu -R:Open Control System Master Prices. MS/TP WIRING RECOMMENDATIONS -- Recommendations are shown in Tables 16 and 17. The wire jacket and UL temperature rating specifications list two acceptable alternatives. The Halar specification has a higher temperature rating and a tougher outer jacket than the SmokeGard specification, and it is appropriate for use in applications where the user is concerned about abrasion. The Halar jacket is also less likely to crack in extremely low temperatures. When charging, circulate water through the cooler at all times to prevent freezing. Freezing damage is considered abuse and may impair or otherwise negatively affect the Carrier warranty. Society of Heating, Refrigerating, E To wire the UPC Open controller to the BAS network: 1. Pull the screw terminal connector from the controller's BAS Port. Perform a leak test to ensure that leaks have not developed during unit shipment. Dehydration of the system is not required unless the entire refrigerant charge has been lost. Compressor oil equalization line fittings use Roto-lok fittings. If a leak is detected at these fittings, tighten fitting 107 ft-Ib (145 Nm). If leak persists, open system and inspect the gasket surface for foreign material or damage. Do not reuse gaskets. Repair any leak found using good refrigeration practice. DEHYDRATION -- Refer to Carrier Standard Service Techniques Manual, Chapter 1, Refrigerants, Sections 6 and 7 for details. Do not use compressor to evacuate system. (American Wiring Install a BT485 terminator on the first and last controller on a network segment to add bias and prevent signal distortions due to echoing. See Fig. 58-60. This system uses Puron :R:R-410A refrigerant, which has higher pressures than R-22 and other refrigerants. No other refrigerant can be used in this system. Failure to use gage set, hoses, and recovery systems designed to handle Puron refrigerant (R-410A) may result in equipment damage or personal iniury. If unsure about equipment, consult the equipment manufacturer. by ASHRAE Communications Wire the controllers on an MS/TP network sy-chain configuration. Wire specifications 22 AWG (American Wire Gage) or 24 AWG, twisted, stranded, shielded copper wire. The is 2000 ft. Refrigerant Circuit * Sponsored BACnet* The BACnet communications option uses the UPC Open controller. The controller communicates using BACnet on an MS/ TP network segment colnmunications at 9600 bps, 19.2 kbps, 38.4 kbps, or 76.8 kbps. NOTE: Use the specified signal integrity. and Air Conditioning 67 Engineers), type of wire and cable for lnaxilnum BT485 TERMINATOR OPN-UPC 24V ac 1 ® BACNET CONNECTION (BAS PORT) I ® I ® l_ UPC Open o v Class 2, 24Vac 50-60Hz, 10VA, 0.42A Use Copper Conductors Only CCN Port @Rxl Txl LED I Rxl LED I I (port 2) + ® / I Factory Defaults )Txl ® (# o o (0 m off, 1 = on) 8 7 6 CFMSTP(m)0 OLMSTP (s) 0 0 0 0 0 10 N2 ® 0 0 I 1 n/c =1 + CR2032 Modbus ® 0 I 0 0 n/c I Switches BAS Protocol POWER LED Batt 1110 Signal Ground I ® Tx2 LED --------- BAS PORT EIA485 _ MODE--4 N/A -- Rx2 LED 9600 _ 19.2k _ _RA 38.4k 76.8k 3 BACN ET BAUD RATE DIP SWITCHES E\I E IA-485 E143900 Error ADDRESS ROTARY SWITCHES 88F0 JUMPERS I i_I RUN LED I[,, I...... I ERROR LED Fig. 58 -- UPC Open Controller BT485 Terminator BT485 Terminator ZZm ZZ:m Z Z_ Fig. 59 -- Network Wiring 68 ZZm ® BACnet _CRet MSFP Fig. 60 -- BT485 Terminator Installation Table 16- MS/TP Wiring Recommendations SPECIFICATION Cable RECOMMMENDATION Single twisted pair, low capacitance, CL2E 22 AWG (7x30), TC foam FEE plenum rated cable Conductor 22 or 24 AWG stranded copper (tin plated) Insulation Color Code Foamed FEP 0.015 in. (0.381 mm) wall 0.060 in. (1.524 mm) O.D. Black/White Twist Lay 2 in. (50.8 mm) lay on pair 6 twists/foot (20 twists/meter) Shielding Aluminum/Mylar SmokeGard Jacket (SmokeGard PVC) 0.021 in. (0.5334 mm) wall 0.175 in. (4.445 mm) O.D. Halar Jacket (E-CTFE) 0.010 in. (0.254 mm) wall 0.144 in. (3.6576 mm) O.D. Jacket DC Resistance Capacitance Characteristic 15.2 Ohms/1000 feet (50 Ohms/km) nominal 12.5 pF/ft (41 pF/meter) nominal conductor to conductor Impedance Weight UL Temperature nominal shield with 24 AWG TC drain wire 100 Ohms nominal 12 Ib/1000 feet (17.9 kg/km) Rating SmokeGard 167°F (75°C), Halar -40 to 302°F (-40 to 150°C) Voltage 300 Vac, power limited Listing UL: NEC CL2E or better LEGEND AWG CL2P DC FEP NEC O.D. TC UL --------- American Wire Gage Class 2 Plenum Cable Direct Current Fluorinated Ethylene Polymer National Electrical Code Outside Diameter Tinned Copper Underwriters Laboratories Table 17 -- Open System Wiring Specifications WIRING SPECIFICATIONS Rnet RECOMMENDED ------ VENDORS AND PART NUMBERS Belden RMCORP 22 AWG, single twisted shielded pair, low capacitance, CL2E TC foam FEE plenum rated, See MS/TP Installation Guide for specifications, W221 P-22227 -- 25160PV 24 AWG, single twisted shielded pair, low capacitance, CL2E TC foam FEE plenum rated, See MS/TP Installation Guide for specifications, W241P-2000F 82841 25120-OR W184C-2099BLB 6302UE 21450 Description 4 conductor, unshielded, CME 18 AWG, plenum rated, LEGEND AWG CL2P CMP FEP TC Vendors Connect Air International Wire Type MSiTP Network (RS-485) and Recommended American Wire Gage Class 2 Plenum Cable Communications Plenum Rated Fluorinated Ethylene Polymer Tinned Copper 69 Contractors Wire and Cable CLP0520LC m CLP0442 Copyright 2012 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Catalog No. 04-53300093-01 Printed in U.S.A. Form 30RB-18Sl Pg 72 2-12 Replaces: 30RB-17Sl