Download Sharp XEA401 - Cash Register W/THERMAL Printer Service manual
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q SERVICE MANUAL CODE : 00ZXEA401USME ELECTRONIC CASH REGISTER MODEL XE-A401 SRV KEY : Not necessary PRINTER : PR-45MII (U and A version) CONTENTS CHAPTER 1. SPECIFICATIONS............................................................................ 1 CHAPTER 2. OPTIONS..........................................................................................4 CHAPTER 3. MASTER RESET AND PROGRAM RESET..................................... 4 CHAPTER 4. HARDWARE DESCRIPTION........................................................... 5 CHAPTER 5. DIAGNOSTIC PROGRAM.............................................................. 10 CHAPTER 6. IPL FROM EP-ROM....................................................................... 16 CHAPTER 7. CIRCUIT DIAGRAM AND PWB LAYOUT...................................... 17 PARTS GUIDE Parts marked with "!" are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set. SHARP CORPORATION This document has been published to be used for after sales service only. The contents are subject to change without notice. PC-UM10M CHAPTER 1. SPECIFICATIONS ■ Key names 1. APPEARANCE nFront view nRear view KEY TOP Customer display (Pop-up type) Operator display Printer cover Receipt paper Journal window DESCRIPTION 2 (RECEIPT) Receipt paper feed key 2 (JOURNAL) Journal paper feed key RA Received-on account key RCPT/PO Receipt print/Paid-out key AC power cord Mode switch VOID Void key ESC Escape key %1, %2 Keyboard Drawer lock Drawer Percent 1and 2 key RFND RS-232C connector Refund key - Discount key @/FOR Multiplication key n 2. RATING Decimal point key CL Clear key 0-9,00 XE-A401 Numeric Keys PLU/SUB Weight 28.0lb (12.7kg) Dimensions 421 (W) x 429 (D) x 297 (H) mm 16.6 (W) x 16.9 (D) x 11.7 (H) inches Power source AC 120V (m10%), 60Hz Power consumption Stand-by 9W, Operating 49W (max.) Working temperature 0°C~40°C (32°F to 104°F) PLU/Subdepartment key DEPT# Department code entry key DEPT SHIFT Department shift key CLK# Clerk code entry key Dept1-40 Department keys TAX Tax key Tax 1 SHIFT Tax 1 shift key Tax 2 SHIFT 3. KEYBOARD 3-1. KEYBOARD LAYOUT Tax 2 shift key AUTO Automatic sequence key CONV Conversion key CHK Check key Type Normal keyboard Key position STD/MAX 59 Key pitch 19 (W) x 19 (H) mm #/TM/SBTL Non-add code/Time display/Subtotal key Key layout Fixed type CA/AT/NS Total/Amount tender/Non Sale key CH1, CH2 Charge 1 and 2 keys MDSE SBTL Merchandise subtotal key 3-2. KEY LIST 4. MODE SWITCH ■ Keyboard layout RECEIPT JOURNAL RA %1 – %2 NUMBER VOID RFND DC SHIFT ESC BS SPACE 7 • 8 4 5 1 2 0 CL 9 6 3 00 DEPT # DEPT SHIFT CLK# 25 30 35 40 5 A 10 24 4 B 9 23 3 C D 8 E G H 7 I 14 J 20 L 13 M 19 N 18 O R 37 17 31 11 Q 38 32 12 P 39 33 26 6 K 34 27 21 1 15 28 22 2 F 29 S 36 16 T 4-1. LAYOUT TAX AUTO U X TAX1 SHIFT TAX2 SHIFT V Y • Rotary type CONV CH1 W Manager key (MA) MA OP Z CHK CH2 MA RCPT /PO @/FOR PLU /SUB REG MDSE #/TM SBTL SBTL OPX/Z OFF CA/AT/NS VOID Note: The small characters on the bottom or lower right in each key indicates functions or characters which can be used for character entries for text programming. X1/Z1 Operator key (OP) X2/Z2 OP PGM MGR The mode switch can be operated by inserting one of the two supplied mode keys - manager (MA) and operator (OP) keys. These keys can be inserted or removed only in the “REG” or “OFF” position. XE-A401 SPECIFICATIONS –1– PC-UM10M ■ Operator display The mode switch has these settings: OFF: This mode locks all register operations. (AC power turns off.) No change occurs to register data. Function message display area Clerk code or mode name OP X/Z: To take individual clerk X or Z reports, and to take flash reports. It can be used to toggle receipt state “ON” and “OFF” by pressing he [RCP/PO] key. REG: For entering sales. PGM: To program various items. VOID: Enters into the void mode. This mode allows correction after finalizing a transaction. Repeat / Sentinel mark / Power save mark MGR: For manager’s entries. The manager can use this mode for an override entry. • Clerk code or Mode name Receipt OFF indicator Numeric entry display area The mode you are in is displayed. When a clerk is assigned, the clerk code is displayed in the REG or OP X/Z mode. For example, “*01*” is displayed when clerk 01 is assigned. X1/Z1: To take the X/Z report for various daily totals. X2/Z2: To take the X/Z report for periodic (weekly or monthly) consolidation. • Repeat The number of repeats is displayed, starting at “2” and incremental with each repeat. When you have registered ten times, the display will show “0” (2 3 3......9 3 0 3 1 3 2...) 5. DISPLAY • Sentinel mark 5-1. OPERATOR DISPLAY Display device : LCD Number of line : 2 line When amount in the drawer reaches the amount you preprogrammed, the sentinel mark “X” is displayed to advise you to remove the money and put it in a safe place. • Power save mark Number of positions : 16 positions Color of display : Yellow / Green Character form : 7 segment + Dp Character size : 14.2 (H) x 7.9 (W) mm When the cash register goes into the power save mode, the power save mark (decimal point) lights up. • Function message display area Item labels of departments and PLU/subdepartments and function texts you use, such as %1, (-) and CASH are displayed. Layout: When an amount is to be entered or entered, “AMOUNT” is displayed: When an amount is to be entered, ------- is displayed at the numeric entry area with “AMOUNT”. When a preset price has been set, the price is displayed at the numeric entry area with “AMOUNT”. • Numeric entry display area 5-2. CUSTOMER DISPLAY Display device : LED Number of line : 1 line Numbers entered using numeric keys are displayed here. Date and time display Date and time appear on the display in the OP X/Z, REG, or MGR mode. In the REG or MGR mode, press the [#/TM/SBTL] key to display the date and time. Number of positions : 7 positions Color of display : Yellow / Green Style : Pop up type Character form : 7 segment + Dp Character size : 14.2mm (H) x 7.9mm (W) Error message When an error occurs, the corresponding error message is displayed in the function message display area. ■ Customer display (Pop-up type) Layout: Power save mark (Lighting the mark only under the power save mode) XE-A401 SPECIFICATIONS –2– PC-UM10M 6. PRINTER 7. DRAWER 6-1. PRINTER [OUTLINE] • Standard equipment: Yes • Part number : PR-45M II • NO. of station : 2 (Receipt and journal) • Validation : No • Printing system : Line thermal • No. of dot : Receipt 288 dots Journal 288 dots • Dot pitch : Horizontal 0.125mm Vertical 0.125mm [SPECIFICATION] • Font : 10 dots (W) u 24 dots (H) 7-1. DRAWER BOX AND DRAWER • Max. number of additional drawers: 0 • The drawer consists of: 1) 2) 3) 4) • Printing capacity : Receipt max. 24 characters Journal max. 24 characters • Character size : 1.25mm (W) u 3.0mm (H) at 10 u 24 dots • Print pitch : Column distance Row distance • Print speed : Approximate 50mm/s (13.3 lines/sec) 1.5mm 3.75mm • Paper feed speed : Approximate 40mm/s (Manual feed) : Mechanism MCBF 5 million lines Head life 12.5 million characters (at 4 dots/1 character/1 element) Model name of the drawer box SK423 Size 420 (W) x 426 (D) x 114 (H) mm 16.5 (W) x 16.8 (D) x 4.5 (H) inches color Gray (PB-N8.0) Material Metal Bell – Release lever Standard equipment: situated at the bottom Drawer open sensor – Separation from the main unit – 7-2. MONEY CASE SEC • Paper end sensor : Set up (Receipt and journal) • Cutter : Manual • Near end sensor : No 6-2. PAPER • Paper roll dimension: 44.5 m 0.5mm Max. 80mm • Paper quality in width in diameter : (Journal/Receipt) High-quality paper paper thickness: 0.06 to 0.08mm Nihon seisi thermal paper : TF50KS-E Oji thermal paper : PD150R, PD160R SECL Separation from the drawer Allowed Allowed Separation of the bill compartments from the coin compartments Allowed Disallowed Bill separator Disallowed Standard equipment Number of compartments 5B/6C 4B/8C 5B/6C 4B/8C 7-3. LOCK (LOCK KEY : LKGIM7331BHZZ) 6-3. LOGO STAMP • Location of the lock: Front • No • Method of locking and unlocking: To lock, insert the drawer lock key into the lock and turn it 90 degrees counter clockwise. To unlock, insert the drawer lock key and turn it 90 degrees clockwise. 6-4. CUTTER • Method : Manual SK1-1 SK1-1 Receipt & Journal Number of themal head heater elements 864 dots (688dots) 36 (288dots) 14 (112dots) Lo • Key No: 6-5. PRINTING AREA ck unlo • Reliability Drawer box (outer case) and drawer Coin case (for SEC) Money case Lock (attached to the drawer) ck 36 (288dots) 8. BATTERY 0.125 4.5 4 8-1. MEMORY BACK UP BATTERY 44.5 0.5 Receipt 44.5 Built-in battery: Rechargeable batteries, memory holding time about 1 month (with fully charged built-in batteries, at room temperature) 0.5 Journal (units;mm) XE-A401 SPECIFICATIONS –3– PC-UM10M CHAPTER 2. OPTIONS 1. OPTIONS (NO) 2. SERVICE OPTIONS (NO) 3. SUPPLIES NO 1 PARTS CODE PRICE RANK TPAPR6645RC05 BA PARTS CODE PRICE RANK UKOG-6705RCZZ BU NAME Thermal roll paper DESCRIPTION 5 ROLLS/PACK 4. SPECIAL SERVICE TOOLS NO 1 NAME RS-232 Loop-back connector DESCRIPTION CHAPTER 3. MASTER RESET AND PROGRAM RESET 1. MASTER RESETTING 2. PROGRAM RESETTING (INITIALIZATION) Master resetting clears the entire memory and resumes initial values. This resetting resumes the initial program without clearing memory. Master resetting can be accomplished by using the following procedure: This resetting can be operated at below sequence in PGM mode. Procedure A: Procedure: 1) Unplug the AC cord from the wall outlet. 1) Unplug the AC cord from the wall outlet. 2) Set the mode switch to the PGM position. 2) Set the mode switch to the PGM position. 3) While holding down both the JOURNAL FEED key and [CL] key, plugin the AC cord to the wall outlet. 3) While holding down both JOURNAL FEED key and RECEIPT FEED key, plugin the AC cord to the wall outlet. The master reset can also be accomplished in the following case. Note: In case power failure occurs when the machine has no battery attached to it, the master reset operation is automatically performed after the power has been restored. In case power failure occurs when the machine has no battery attached to it, the master reset operation is automatically performed after the power has been restored. (This is because if power failure occurs with no battery attached to the machine, all the memories are lost and the machine does not work properly after power recovery; this requires the master reset operation.) XE-A401 OPTIONS –4– PC-UM10M CHAPTER 4. HARDWARE DESCRIPTION 1. BLOCK DIAGRAM 2. MEMORY MAP XE-A401 2-1. ADDRESS MAP POWER DRAWER BANK 0 0 0 0 /CS0 BR0 BR1 00000h SUPPLY RAM CGROM 256KB 1MB CPU BANK 1 0 1 0 BANK 2 0 0 1 BANK 3 0 1 1 00400h RAM 10KB Internal 02C00h Internal rserved area 04000h DRIVER, SENSOR LCD 16 DIGITS External 08000h /CS3 I/O External SRAM 1 128KB SEG DIG DRIVER /CS2 28000h POPUP PRINTER RAM area 10KB 7 DIGITS 4 to 16 DECODER 30000h External I/O (Cutter) 40000h External SRAM 2 External SRAM 2 External SRAM 2 External SRAM 2 128KB 128KB 64KB 64KB 50000h KEY & SW /CS 1 CG ROM 512KB CG ROM 512KB (Lower leve) (Upper level) FLASH ROM 256KB FLASH ROM 256KB /CS 0 80000h IPL SW IPL SW OFF:Flash ROM OFF: EP ROM ON:EP RPM ON: Flash RPM KEY RETURN C0000h RS232C FFFFFh Even if the bank is changed, the same address can be accessed. CPU MITSUBISHI M30620SAFP (INTERNAL RAM 10KB) Only the /CS0 area (30000h ~ FFFFFh) in the bank is valid. EXTERNAL MEMORY RAM FLASH ROM CGROM 2-2. EXTERNAL BUS 256KB 512KB SHARP LH28F004BVT 1MB (for Japanese market only) External BUS ACCESS SPEED SRAM/EPROM/FLASH ROM ; 2 BCLK CGROM ; 3 BCLK PRINTER External I/O ; 1 BCLK *1BCLK = 83.3ns (at 12MHz) PR45M SRAM /CS2 area address 08000h ~ 27FFFh 128KB Same as ER-A235P /CS0 area BANK 0 address 30000h ~ 4FFFFh 128KB FLASH ROM /CS0 area BANK 0 address 80000h ~ FFFFFh 256KB (Moves to Bank 1 when rewritten using EPROM) CGROM /CS0 area BANK 2, 3 address 40000h ~ BFFFFh (512KB x 2) I/O * CGROM is available only for the Japanese market. XE-A401 HARDWARE DESCRIPTION –5– PC-UM10M 3. PRINTER CONTROL 3-1. STEPPING MOTOR CONTROL 3-2. CUTTER MOTOR CONTROL The stepping motor is driven at a constant voltage by Sanken STA471A. < CPU’s PORT > 1step: 0.125mm, A1dot: 1step Printing speed 50mm/s < CPU’s PORT > I/O PORT Signal to be used Initial value 28000h bit0 CTAO L 28000h bit1 CTBO L 28000h bit2 RVPON – CUTS – No. CPU PORT Signal to be used 28000h bit3 80 P10 RAS < Driving steps > 79 P11 RBS 78 P12 RCS 77 P13 RDS 76 P14 JAS 75 P15 JBS 74 P16 JCS 73 P17 JDS Driver IC input (CPU output) CTAO RECEIPT MOTOR Driver IC input (CPU output) STEP RAS 1 H L L 2 L H L 3 L H H 4 H L H CCW H L H L CW L H L H BREAK H H L L STOP L L HI-Z HI-Z RCS RDS /RPFC Related PORT /RPFA /RPFB /RPFD H L H H L No. CPU PORT Signal to be used H H L H L 30 TXD2 SO L H L L H 29 RXD2 SI L L H L H 28 CLK2 PCLK 93 P103 /STRB1 P104 /STRB2 Motor driving signal JAS JBS JCS JDS /JPFA /JPFB /JPFC /JPFD 1 L H H L H L L H 91 P105 /STRB3 L 90 P106 /STRB4 3 H 4 H CUTM- FULL CUT STEP H CUTM+ PARTIAL CUT 92 L CTBO HEAD:832 dots in all. Printable range: 384 dots at receipt side; 384 dots at journal side Motor driving signal Driver IC input (CPU output) 2 MOTOR +/- PIN CONTROL 3-3. HEAD CONTROL < Driving steps > RBS MOTOR ROTATING DIRECTION CUT METHOD L H L L H L H L H L H L H H L 89 P107 LATCH L H L H 21 P81 VHCOM * When the motor is at rest, the same phase as the final excitation phase is RUSH energize for 10 ms to turn off all phases. 3 Turn all RAS ~ RDS and JAS ~ JDS into L. /STB1: 641 ~ 832dot: 192 dots in all /STB2: 449 ~ 640dot: 192 dots in all /STB3: 193 ~ 448dot: 256 dots in all No energizing should be allowed at lease 30 ms after stopping the motor before restarting. Total 832 dots /STB4: 1 ~ 192dot: 192 dots in all When starting the motor, the first excitation phase is RUSH energized for 10 ms to start the motor. * When turning on or off the printer power supply, make sure to turn / STB1, 2, 3, 4 to “H”. * Do not turn on without paper. * THERMAL HEAD power supply control : Turns ON when P81= “H”; turns OFF when “L”. (The power supply for HEAD and STEPPING MOTOR is shared). When printing is finished (when the motor is stopped) Athe power should be turned OFF. * Before printing or feeding paper, perform A/D conversion in ** ms after the printer head is turned ON and make sure the voltage is stable. (The power supply of the printer head should be turned ON and OFF by using the regulator IC.) XE-A401 HARDWARE DESCRIPTION –6– PC-UM10M 4. I/O M16C/24 PORT MEMORY SPACE: NORMAL MODE PROCESSOR MODE: MICRO PROCESSOR MODE It is used by (SEPARATE BUS 8bit Width) PORT PIN No. I/O Pin name Signal name Initial value OFF MODE P00 88 I/O D0 Out L P01 87 I/O D1 D1 Out L P02 86 I/O D2 D2 Out L Function PIN No. I/O P54 42 O /HLDA (NU) P55 41 I /HOLD /HOLD In P56 40 O ALE (NU) Out L PORT Pin name Signal name Initial value OFF MODE Function Out L P03 85 I/O D3 D3 Out L P57 39 I /RDY /RDY P04 84 I/O D4 D4 Out L P60 38 O P60 DR1 P05 83 I/O D5 D5 Out L P61 37 O CLK0 FSCK(NU) L Out L FMC FSCK P06 82 I/O D6 D6 Out L P62 36 I RXD0 FRD(NU) L Out L FMC FRD P07 81 I/O D7 D7 P63 35 O TXD0 FSD (NU) L Out L FMC FSD P10 80 O P10 RAS L Out L RECEIPT PAPER FEED A P64 34 O /RTS1 /RS H Out L RS-232 /RS P11 79 O P11 RBS L Out L RECEIPT PAPER FEED B P65 33 O P65 /FRES(NU) L Out L FMC /FRES P12 78 O P12 RCS L Out L RECEIPT PAPER FEED C P66 32 I RXD1 RD In RS-232 RD P13 77 O P13 RDS L Out L RECEIPT PAPER FEED D P67 31 O TXD1 SD H Out L RS-232 SD P14 76 O P14 JAS L Out L JOURNAL PAPER FEED A P70 30 O TXD2 SO L Out L PRINTER DATA OUT P15 75 O P15 JBS L Out L JOURNAL PAPER FEED B P71 29 I RXD2 SI P16 74 O P16 JCS L Out L JOURNAL PAPER FEED C P72 28 O CLK2 PCLK P17 73 O P17 JDS L Out L JOURNAL PAPER FEED D P73 27 O P73 Out L In L Out L DRAWER 1 DRIVE SIGNAL In PRINTER DATA IN L Out L PRINTER CLOCK DR2 L Out L DRAWER 2 DRIVE SIGNAL H Out L RS-232 /ER In RS-232 /CD P20 72 O A0 A0 Out L P74 26 O P74 /ER P21 71 O A1 A1 Out L P75 25 I P75 /CD P22 70 O A2 A2 Out L P76 24 I P76 /CS In RS-232 /CS P23 69 O A3 A3 Out L P77 23 I P77 /DR In RS-232 /DR P24 68 O A4 A4 Out L P80 22 O P80 BUZZER L Out L P25 67 O A5 A5 Out L P81 21 O P81 VHCOM L In P26 66 O A6 A6 Out L P82 20 I /INT0 POFF P27 65 O A7 A7 Out L P83 19 I /INT1 /FRDY(NU) L Out L FMC /FRDY P30 63 O A8 A8 Out L P84 18 O P84 /BUSY(NU) L Out L FMC #BUSY P31 61 O A9 A9 Out L P85 17 I /NMI /NMI(NU) P32 60 O A10 A10 Out L P86 11 O XCOUT XCOUT P33 59 O A11 A11 Out L P87 10 I XCIN XCIN P34 58 O A12 A12 Out L P90 7 I P90 MODE In MODE KEY SENSE P35 57 O A13 A13 Out L P91 6 I P91 MSENS In MISCELLANEOUS SENSE P36 56 O A14 A14 Out L P92 5 O P92 BA1 L Out L BANK signal 1 P37 55 O A15 A15 Out L P93 4 O P93 BA0 L Out L BANK signal 0 P40 54 O A16 A16 Out L P94 3 O P94 DATA /CE L Out L LCD DATA LATCH signal P41 53 O A17 A17 Out L P95 2 O P95 BLON L Out L BACK LIGHT ON P42 52 O A18 A18 Out L P96 1 O P96 LCDON L Out L P43 51 O A19 A19 Out L P97 100 I P97 IPLON In IPL ON signal P44 50 O /CS0 /CS0 Out H P100 97 I AN0 TM In HEAD temperature monitor P45 49 O /CS1 /CS1 Out L P101 95 I AN1 VPTEST In HEAD voltage monitor P46 48 O /CS2 /CS2 Out H P102 94 I AN2 VREF In Referance voltage P47 47 O /CS3 /CS3 Out L P103 93 O AN3 /STRB1 H In PRINTER STORE SIGNAL 1 P50 46 O /WR /WR Out L P104 92 O AN4 /STRB2 H In PRINTER STORE SIGNAL 2 P51 45 O /BHE (NU) Out L P105 91 O P105 /STRB3 H In PRINTER STORE SIGNAL 3 P52 44 O /RD /RD Out L P106 90 O P106 /STRB4 H In PRINTER STORE SIGNAL 4 P53 43 O BCLK BCLK Out L P107 89 O P107 LATCH L In PRINTER LATCH SIGNAL XE-A401 HARDWARE DESCRIPTION –7– PRINTER HEAD CONTROL In In 32.768kHz 32.768kHz LCD POWER ON PC-UM10M Power supply/CONTROL pins PORT PIN No. I/O Pin name BYTE 8 I BYTE Connected to VCC Connected to GND CNVss 9 I CNVss /RESET 12 I /RESET Xout 13 O Xout Vss 14 Vss Xin 15 Vcc 16 I Function PORT PIN No. Vcc 62 I/O Pin name Function Vcc Connected to VCC Vss 64 Vss connected to GND AVss 96 AVss Connected to GND OPEN Vref 98 Vref Connected to VCC Connected to GND AVcc 99 AVcc Connected to VCC Xin connected to Spectram diffusion IC Vcc Connected to VCC 5. KEY-DISPLAY 5-1. LCD CONTROL 5-2. KEY/DISPLAY SCAN Basically the same as the ER-A275P. On the A401, the key and display scan signal is common. LCD-related registers KEY/display SCAN and key read should be performed at the following timing. Function Address R/W LCD Write Data 04001h W 1 KEY/display SCAN cycle: 10ms LCD Read Data 04002h R 2 Blanking time: 50us LCD Control Signal / Key Strobe Signal 04003h W Data Latch Signal CPU port P94 W 3 KEY DATA READ timing: More than 10 ms from the fall of the SCAN signal Key / Display-related registers < LCD Control Signal / Key Strobe Signal > Function Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 04003h – E R/W RS KS3 KS2 KS1 KS0 Bit7 : Not used Bit6 : E Enable Signal Bit5 : R/W H : Data read Address R/W LED Segment Signal 04000h W LCD Control Signal / Key Strobe Signal 04003h W Key Return Signal 04003h R < LED Segment Signal > Enable L : Data Write Bit4 : RS H : Data input L : Instruction Input Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 04000h dp g f e d c b a < LCD Control Signal / Key Strobe Signal > < Data Latch Signal > L : LCD write data latch Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 04003h - E R/W RS KS3 KS2 KS1 KS0 Bit3 ~ 0 : KS3 ~ 0 Strobe signals for keys and POP UP Display are generated at KS3 - 0. < Key Return Signal > Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 04003h KR7 KR6 KR5 KR4 KR3 KR2 KR1 KR0 XE-A401 HARDWARE DESCRIPTION –8– PC-UM10M 5-3. KEYSCAN MATRIX PENDING Others CPU STO ST1 MODE P90 SRV PGM Others P91 PF-R PF-J ST2 ST3 ST4 ST5 Time REG MGR RPE HEAD UP JPE ST6 ST7 X1/Z1 X2/Z2 DRAWER OPEN MRS ST8 ST9 RS/CI 7. REWRITING FLASH MEMORY 5-4. DISPLAY (PENDING) The A401 has an LCD display, 5 x 7 dots, 2 lines, at the front side and a 7-digit LED at the pop-up side. IPL from EP-ROM: After IPL SW is set to ONA the program is started from EP-ROM by turning on the power. The program on EP-ROM is transferred to flash ROM by switching the banks through S-RAM. FRONT: IPL from COM: Data from the PC is written to flash ROM through the COM port. (Max. 38.4 kbps) POP UP: 8. DRAWER The A401 has a 1 channel of drawer port. (+ 1 channel is reserved for the CPU PORT) O R No open sensor is provided. • Display DIGIT signal The above ST0 ~ ST6 are display digit signals. The driving time for the DRAWER solenoid are as follows: 50ms (max) 45ms (min) ST0: 1st digit ~ ST6: 7th digit • Display SEGMENT signal The LED segment signal is outputted by writing SEGMENT data in the /CS3 space. 9. PRINT RATE Correspondence of DATA ~ SEGMENT D0 ~ D6 3 A ~ g 384 dots/1 line D7 3 DP 10. A/D CONVERSION 6. POWER SUPPLY The printer power supply voltage should be measured at more than 10 ms after the printer is turned ON. Measures should be taken to restore within 10 ms after a power failure occurs.. 24V TRANS. LM2574 + 11. BUZZER ON/OFF CONTROL (MODE SW) PQ1CG2032 PIEZO type BUZZER The oscillating frequency is 4.0kHz m 0.5kHz VLED VCC 5.0V /POFF point VDD 5.0 detection 12. RESET BATTERY The RESET signal is generated when: 1) The mode key switch is turned from SRV to a position other than SRV’(excluding OFF). 2) The power is turned ON more than 10 seconds after the power is turned OFF. (The reset signal may not be issued if the POWEROFF time is short.) 3) The mode key switch is turned from OFF to a position other than OF (excluding the SRV position). (If the power-off time is less than 5 seconds, the reset signal may not be issued.) XE-A401 HARDWARE DESCRIPTION –9– PC-UM10M CHAPTER 5. DIAGNOSTIC PROGRAM 1. TEST ITEMS 2. DESCRIPTION OF EACH DIAG PROGRAM The test items are as follows: 1) DISPLAY BUZZER TEST Code 1 Key operation Description 100 3 RCPT/PO 1) 100 Display buzzer test 2) 101 Key code 3) 102 Printer test 4) 104 Keyboard test 5) 105 Mode switch test 6) 106 Printer sensor test 7) 107 Clock display test 8) 110 Drawer 1 open & sensor test 2 Test procedure OP display P GM D I S P BUZZER 0 1 2 3 4 5 6 7 8 9ABCDEF 4.5.6.7.8.9.0. Rear display The decimal point on the LED and the cursor on the LCD will shift from the lower digit to the upper digit in steps of 1 digit (every 200 msec) After that, all segments will turn on (about 1 sec) These two modes are repeated. At the same time, the buzzer sounds continuously. 9) 111 Drawer 2 open & sensor test 10) 120 External RAM test 11) 121 CPU internal RAM test 12) 130 FLASH ROM test 13) 140 EP ROM test 14) 150 CG ROM test 1 (sum check) 15) 151 CG ROM test 2 (printing of content) 16) 160 AD conversion port test 17) 500 RS232C test 18) 161 Test program for checking main PWB unit 19) 162 Process continuity check program 20) 165 Aging test 3 Check that: A) Each position is correctly displayed. B) The brightness of each number is uniform. C) The buzzer sound is normal. 4 End of testing You can exit the test mode by pressing any key. The following is printed. 1 0 0 * Starting DIAG. 2) KEY CODE 1 Key operation Mode switch: PGM Key operation: Above code + “PO” key (fo r U ) “PO” key (for V ) 101 3 RCPT/PO Hereafter the “PO” key (for U and V) is simply called “PO” key. 2 Test procedure OP display KEY CODE P GM * The following test items are not opened to the market. Overseas market Japanese market Drawer 2 open & sensor test u u CG ROM test 1 (sum check) u o (opened) CG ROM test 2 (printing of contents) u u AD conversion port test u u Aging test (temperature rise/for EMI and EMC) u u Main PWB unit check test program u u Process continuity check program u u Test item KEY CODE 3 Check that: KEY code : Every time a key is pressed, the hard code of that key is displayed as a decimal number. When a key is pressed twice or pressed in an incorrect manner, --- will be displayed. 4 End of testing You can exit the test mode by turning the mode switch to a position other than the PGM mode. The printer prints as follows: 1 0 1 XE-A401 DIAGNOSTIC PROGRAM – 10 – PC-UM10M 3) PRINTER TEST 5) MODE SWITCH TEST 1 Key operation 1 Key operation 102 3 RCPT/PO 105 3 RCPT/PO 2 Test procedure OP display 2 Test procedure R / J P GM P R I N T E R OP display Enlargement MODE 1 0 5 P GM X SW MODE: PGM_VOID_OFF_OP X/Z_REG_MGR_X1/Z1_X2/Z2__PGM 2 9 3 4 5 6 7 1 X : 1 The above X must be read in the correct order. (If the contact is open, 9 will be displayed.) 3 Check: 5 lines of 24 digits are printed. The display during testing and the content of the completion print. At the receipt side, the logo is also printed and the receipt is issued. 4 End of testing 3 Check that: 1 0 5 When the test ends normally The print is free from contamination, blur, and uneven density. When an error occurs: E–~– 4 End of testing The test will end automatically. 1 0 5 6) PRINTER SENSOR TEST 1 Key operation 4) KEYBOARD TEST 106 3 RCPT/PO 1 Key operation 2 Test procedure _ _ _ _104 3 RCPT/PO 2 KEY check sum code Check the status of the paper end sensor and head up sensor. OP display R / J 1 0 6 2 Test procedure P GM X Y SENSOR The keyboard is checked using the sum check code of the key code. If the sum check code is not entered, the check is made using the sum check code of the default keyboard arrangement 3 Check the following. X: 1 - Paper present at the receipt side O - No paper at the receipt side The sum check data for each model is entered to the front 4 digits of the DIAG code, and that data is compared with the key data added until the final key (CA/AT) is pressed. Both data are the same, the test ends, printing the number given below. Y: 1 - Paper present at the journal side O - No paper at the journal side 4 End of testing If both data are different, the printer prints the error message. OP display KEY 1 0 4 You can exit the test mode by pressing any key and the printer prints the following. P GM BOARD 1 0 6 KEY CODE 7) CLOCK TEST 3 Check: 1 Key operation A) The content of completion print 107 3 RCPT/PO 4 End of testing 2 Test procedure 1 0 4 When the test ends normally: When an error occurs: E–~– OP display 1 0 4 T I ME R 1 0 4 Note: Calculation of key sum check data Hour Hard codes (hexadecimal number) at the position (excluding feed key) where there is an input data contact are added. Min. Sec. Blinks at an interval of 0.5 sec. However, the end key (TL) is not added. This data to which hard codes have been added is converted into a decimal number value, which will become the sum check data that will be entered when DIAG is started. P GM CHECK 3 Check that: “–“ blinks and the clock counts up. XE-A401 DIAGNOSTIC PROGRAM – 11 – PC-UM10M 4 End of testing RAM (08000H 27FFFH area and 40000H tested in the following procedure: When any key is pressed, the date and time are printed and the test mode will be terminated. 107 X X X X X X X X X X X X year month hour 5FFFFH area) is a) Store data in the test areas b) Write “00H” c) Read and compare “00H” and then write”55H” d) Read and compare “55H” and then write “AAH” min. day sec. e) Read and compare “AAH” f) Restore stored data 8) DRAWER 1 OPEN & SENSOR TEST If an error occurs at a step, the error is printed. 1 Key operation If any error does not occur, the following addresses are checked in turns. 110 3 RCPT/PO 2 Test procedure OP display Addresses to be checked: DRAWER 1 10000H , 10001H , 10002H , 10004H , 10008H , 10010H , 10020H , 10040H , 10080H , 10100H , 10200H , 10400H , 10800H , 11000H , 12000H , 14000H , 18000H , 20000H 40000H , 40001H , 40002H , 40004H , 40008H , 40010H , 40020H , 40040H , 40080H , 40100H , 40200H , 40400H , 40800H , 41000H , 42000H , 44000H , 48000H , 50000H P GM X X : O = DRAWER OPENED C = DRAWER CLOSED 3 Check that: A) The drawer 1 opens normally. B) The sensor correctly indicates the status of the drawer 1. * On the XE-A401, “C” (CLOSED) is always displayed. OP display 4 End of testing You can exit the test mode by pressing any key. The printer prints the following. PGM RAM 1 2 0 3 Check: A) The completion print. 1 1 0 4 End of testing The program ends after printing as follows: 9) DRAWER 2 OPEN & SENSOR TEST 1 Key operation When the test ends normally: 111 3 RCPT/PO When the test end abnormally: 120 Ex – ~ – 120 ***** 2 Test procedure x = 1:Data error OP display DRAWER 2 P GM X x = 2:Address error When an error occurs, the printer outputs the error message and the address where the error has occurred in the area *****. X : O = DRAWER OPENED C = DRAWER CLOSED 11) CPU INTERNAL RAM TEST 3 Check that: 1 Key operation A) The drawer 2 opens normally. 121 3 RCPT/PO B) The sensor correctly indicates the status of the drawer 2. 2 Test procedure * On the XE-401, “C” (CLOSED) is always displayed. The test program tests internal RAM (10 Kbytes) of the CPU. 4 End of testing The contents of memory must be stored before and after this test. You can exit the test mode by pressing any key. The printer prints the following. RAM (00400H ~ 02BFFH area) is tested in the following procedure. a) Store data in the test area. 1 1 1 b) Write “00H” 10) EXTERNAL RAM TEST c) Read and compare “00H” and then write “55H” 1 Key operation d) Read and compare “55H” and then write “AAH” e) Read and compare “AAH” 120 3 RCPT/PO f) Restore stored data 2 Test procedure If an error occurs at a step, the error is printed. If any error does not occur, the following addresses are checked in turns. The standard 256 Kbyte RAM is checked. The contents of memory must be stored before and after this test. XE-A401 DIAGNOSTIC PROGRAM – 12 – PC-UM10M 3 Check: Addresses to be checked: The completion print. 01000H , 01001H , 01002H , 01004H , 01008H 01010H , 01020H , 01040H , 01080H , 01100H , 01200H , 01400H , 01800H , 02000H OP display 4 End of testing The test will automatically terminated and the following printed. When the test ends normally: CPU 1 2 1 P GM RAM ROM 140 ******** (Model name) ******** (Version) When the test ends abnormally: 3 Check: The completion print. E– – ~ – – ROM 4 End of testing 140 ******** (Model name) ******** (Version) The test program ends after printing. When the test ends normally: When the test ends abnormally: Ex – ~ – 121 14) CG ROM TEST 1 (SUM CHECK) 121 1 Key operation 150 3 RCPT/PO ***** 2 Test procedure x = 1:Data error x = 2:Address error The test program checks that the check sum of CGROM (BANK2,3F40000H ~ BFFFFH) is correct. The lower 4 digits of the check sum should be FFA0H. If an error occurs, the printer outputs the error message and the address where the error has occurred in the area *****. OP display 12) FLASH ROM TEST P GM CG ROM 1 5 0 1 Key operation 130 3 RCPT/PO 3 Check: 2 Test procedure The completion print. The test program checks that the checksum of the flash ROM (BANK0F80000H ~ FFFFFH). 4 End of testing The lower two digits of the checksum should be 10H. (pending) The test will automatically be terminated and the printer prints as follows: OP display When the test ends normally: F L A S H 1 3 0 ROM P GM When the test ends abnormally: 3 Check: E– – ~ – – 150 15) CG ROM TEST 2 (PRINTING OF CONTENTS) 1 Key operation The completion print. 4 End of testing 151 3 RCPT/PO The test will automatically be terminated and the printer prints as follows: When the test ends normally: ROM 2 Test procedure The Chinese character data stored in CG ROM is continuously printed. 130 OP display ******** (Model name) ******** (Version) When the test ends abnormally: E––~–– ROM 130 13) EP ROM TEST 1 Key operation ******** (Model name) P GM You can stop printing by using Service reset. Or the test mode will be terminated when all data in CG ROM is printed. (Note: This test can only be performed when an EP ROM is installed on the Main PWB, otherwise you will receive an error. See pg 16.) 140 3 RCPT/PO 2 Test procedure The test program checks that the check sum of EP ROM (BANK1F80000H ~ FFFFFH) is correct. The lower 2 digits of the check sum should be 10H.(pending) E P ROM 1 4 0 CG P R I N T 1 5 1 3 End of testing ******** (Version) OP display 150 P GM XE-A401 DIAGNOSTIC PROGRAM – 13 – PC-UM10M 2 Test procedure 16) AD CONVERSION PORT TEST 1 Key operation The test program checks the following items continuously.(The check is continued even if an error occurs.) 160 3 RCPT/PO 1. Display buzzer 2 Test procedure OP display The test program displays the voltage of each AD conversion port. P GM D I S P BUZZER 0 1 2 3 4 5 6 7 8 9ABCDEF Display OP display OP display T M 1 6 0 = VRF 1 6 0 = 4.5.6.7.8.9.0. Rear display P GM Checks the display and buzzer. You can end this check by pressing any key. P GM 2. Printer The printer prints in the same way as in Job#102. OP display V P T S E T= 1 6 0 P GM 3. Printer sensor OK if “receipt paper Yes” and “journal paper Yes” are indicated. If not, Error number 7 will be printed (equivalent to Job#106) End of testing 4. Drawer 1 open 17) RS232C TEST Visually check that the drawer 1 is opened. 5. RAM Install the RS232C loopback connector. The test program checks memory in the same manner as for the standard RAM check (Job# 120). If an error occurs, the following code will be printed. 1 Key operation 500 3 RCPT/PO 2 Test procedure When a data error occurs, Error number 19 is printed. When an address error occurs, Error number 20 will be printed. The test program checks the control signals. OUTPUT 6. FLASH ROM INPUT /ER /RS /DR /CI /CD /CS OFF OFF OFF OFF OFF OFF OFF ON OFF OFF ON ON ON OFF ON ON OFF OFF ON ON ON ON ON ON The test program checks FLASH ROM in the same manner as for the flash ROM check (Job#130). If an error occurs, the following code will be printed. When an data error occurs, Error number 25 will be printed. 7. CG ROM sum check (for Japanese market only) The test program checks CG ROM in the same manner as for the CG ROM check (Job#150). If an error occurs, the following code will be printed. Data communication check A loopback test of 256-byte data between is performed. When a data error occurs, Error number 26 will be printed. DATA: $00 - $FF BAUD RATE :9600 BPS 8. Standard RS232C OP display RS 2 3 2C 5 0 0 P GM T E S T The test program checks the standard RS232C in the same manner as for the RS232C loopback test (Job#500). If an error occurs, the following code will be printed. 3 Check: When an error occurs, Error number 24 will be printed. The completion print. 9. Clock 4 End of testing The clock is displayed in the same manner as for the Job# 107. Completion print RS TEST OK Visually check the clock counts up in seconds. Error print RS TEST **NG**ERxx Error print format xx Contents of error 01 ER DR error 02 ER CI error 03 RS CD error 04 RS CD error 05 SD RD error DATA error 06 SD RD error DATA error/framing error 1 6 1 EXX--- XX : Error No. 3 Check: The completion print and error print. 4 End of testing 18) TEST PROGRAM FOR CHECKING MAIN PWB UNIT The test program will be terminated when the completion print is printed. (The completion print is printed regardless of whether any error occurs.) 1 Key operation Completion print 1 6 1 161 3 RCPT/PO XE-A401 DIAGNOSTIC PROGRAM – 14 – PC-UM10M 19) PROCESS CONTINUITY CHECK PROGRAM List of error numbers for process continuity check program 1 Key operation TEST process No. k k k k 162 3 RCPT/PO 2 KEY sum check code If the sum code is not entered, the check will be performed using the sum code for the default keyboard arrangement. Test procedure:See Job# 100 “Display buzzer”. You can end the display check by pressing any key. TEST process No. 1 - 12 - 22 - 7 PAPER SENSOR 13 - 24 RS232C 9 KEY 19 Standard RAM (DATA) 25 CPU Built-in ROM 10 MODE SW 20 Standard RAM (ADDRESS) 26 CG ROM SUM CHECK 2 Test procedure 1. Display check TEST process No. 20) AGING TEST (FOR EMI/EMCTEST) 2. Printer Winding is performed regardless of setting. The printer prints in the same way as in Job#102. 1 Key operation 3. Printer sensor k165 3 RCPT/PO OK if “Paper Yes and head DOWN” are indicated. If not, Error number 7 will be printed. Type a number for the operating interval. (Example: When 4165, CH are entered, printing is performed every 4 seconds. ) 4. Keyboard * Not 4 sec. weight & printing (See Job# 104.) If an error occurs, Error number 9 will be printed. 2 Test procedure 5. Mode switch OP display T E S T (See Job#105.) If an error occurs, Error number 10 will be printed. D I A G P GM 6. Drawer 1 open Visually check that the drawer 1 opens. Rear display 7. Standard RAM device The following tests will be repeated. The test program checks memory in the same manner as for the standard RAM check (Job#120). If an error occurs, the following code will be printed. When a data error occurs, Error number 19 will be printed. When an address error occurs, Error number 20 will be printed. A) NO SALE print B) RS232C loopback test If the port loopback data agrees, it is OKed and control proceeds to (C). If a data error occurs, the test is repeated. If the data agrees, it is OKed and control proceeds to (C). If an error occurs three times in succession, the error message saying the occurrence of an error at RS-PORT 1 will be printed before control proceeds to (C). 8. FLASH ROM The test program checks flash ROM in the same manner as for the FLASH ROM CHECK (Job# 130). If an error occurs, the following code will be printed. When a data error occurs, Error number 25 will be printed. 9. CG ROM sum check (for Japanese market only) The test program checks CD ROM in the same manner as for the CG ROM check (Job# 150). If an error occurs, the following code will be printed. When a data error occurs, Error number 26 will be printed. C) The test program displays the number loops at oooooo and control returns to (A). Loop between 000000 ~ 999999 3 Check whether: Any error occurred or not seeing the print. 10. Standard RS232C The test program checks the standard RS232C in the same manner as for the RS232C loopback test (Job# 500). If an error occurs, the following code will be printed. When an error occurs, Error number 24 will be printed. 4 End of testing You can exit the test program by pressing any key. 3. KEY CODE TABLE 11. Sleep mode test The test program checks that the system gets in the SLEEP MODE (One Dp comes on.) You can exit the test program by pressing any key. 3 Check: XE A401U 083 067 147 148 003 004 052 132 116 084 068 146 018 002 005 033 037 050 130 114 082 066 149 145 017 001 032 048 053 133 117 085 069 065 064 016 000 038 054 128 129 113 081 080 086 070 022 006 102 103 087 071 007 RF JF The completion print and error print. 4 End of testing The test program will automatically terminated after printing the completion print. (The completion print is printed regardless of whether any error has occurred. 039 055 118 112 Completion print CHECK SUM : 4 0 7 5 1 6 2 XE-A401 DIAGNOSTIC PROGRAM – 15 – PC-UM10M CHAPTER 6. IPL FROM EP-ROM Before working on the installation, unplug the AC cord from the AC outlet. 1. Open the top cabinet. 6. Unplug the AC cord from the AC outlet. 7. Remove the IPL ROM to the IC socket of the MAIN PWB. 8. Set the IPL switch (S1) to GND position. 2. Set the IPL switch (S1) to VCC position. GND GND VCC S1 VCC S1 IPL switch IPL switch 9. Replace the top cabinet. 3. Install the IPL ROM to the IC socket of the MAIN PWB. 10. Perform a master reset. While holding down Journal feed key and CL key, insert AC cord in AC outlet. MRS. IPL ROM 1pin 4. Turn the mode key switch to PGM position, and insert AC plug in AC outlet. 5. The IPL procedure is started. When the procedure is completed, the message of “Completed.” Is shown. P ROM COPY Completed. XE-A401 IPL FROM EP-ROM – 16 – XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 17 – A B C D 7 6 5 2 1 VCC KIA7045F IC34 8 100pF*8(C9-C16) 3 VCC C61 C59 C58 C57 C60 C11 10K R11 C12 10K R12 VCC C13 10K R13 R55 R56 R57 R58 R59 R60 R61 R62 1uF C130 /RESET 1SS355 D17 330pFx5 C14 10K R52 R141 1K 470 2.2K 2.2K 2.2K 2.2K 2.2K 2.2K 2.2K 2.2K C15 10K R15 7 Q18 C3198 C16 10K R16 150pF*8(C1-C8) R14 R72 R68 R69 R70 R71 C10 10Kx5 C9 10K 10K R153 330 /LATCH /STRB4 /STRB3 /STRB2 /STRB1 D7 D6 D5 D4 D3 D2 D1 D0 R10 R9 VCC A7 A6 A5 A4 A3 A2 A1 A0 JDS JCS JBS JAS RDS RCS RBS RAS CPU PWB CIRCUIT C49 0.1uF /RES C2 10K 10K C1 R2 R1 VCC VDD R51 10K IPLON TM VDD 100 100 100 100 100 100 100 100 C5 10K 10K C4 R5 R4 VREF VPTEST R53 R54 R18 R17 R19 R20 R21 R22 C3 10K R3 C6 10K R6 C7 C8 IC1 10K R8 6 P96 P95 P94 BA0 BA1 P91 P90 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 D7 D6 D5 D4 D3 D2 D1 D0 AN7 AN6 AN5 AN4 AN3 AN2 AN1 AVSS AN0 VREF AVCC SIN4 M30624FGFP 10K R7 C20 10K R27 T A 1 O U T / V R151 33K 18pF C17 R152 33K 32.768KHz 27pF C18 X1 R23 330 1 2 3 5 CST12.0MTW R24 0 / F R D Y X2 / B U S Y 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 T A 4 C X R T T S S I I I I OCB B OS C B NX CE X UL 4 3 UI L Y V COS OV X V NNNNN T K I I T N K T S I U E U S I C MT T T / 4 4 NN3 3 3 E S NT T T S NCI 2 1 0 U T A T T 4 T T A A OT B A 2 1 UB E 2 OI T 3 OI UN / I UNT / U N T WWV C22 10K R29 C23 10K R30 C51 C31 100pF C30 /FRES FSCK FRD FSD VDD 10K C62 10K R37 4 0.1uF VDD R65 C32 10K C26 10K R33 4 100pF C25 10K R32 R73 VDD C24 10K R31 150pF R36 10uF/10V,FX 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 150pF C50 150pF*10(C19-C28) C21 10K R28 CS0 CS1 CS2 CS3 WR BHE RD CBCLK HLDA HOLD ALE CLKOUT RTS0 CLK0 RXD0 TXD0 CLKS1 CLK1 T RXD1 T B TXD1 B 5 5 O I U NT DDDDDDD DA A A A A A A A V A V A A A A A A A A A A A 8 9 1 1 1 1 1 1 0 1 2 3 4 5 6 7 S 8 C9 1 1 1 1 1 1 1 1 1 1 0 1 2 3 4 5 S C 0 1 2 3 4 5 6 7 8 9 8 7 7 7 7 7 7 7 7 7 7 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 0 9 8 7 6 5 4 3 2 1 C19 10K R26 VCC CHAPTER 7. CIRCUIT DIAGRAM AND PWB LAYOUT 8 C28 10K R35 47K R42 47K 47K R43 P66 P67 P64 /RDY DR1 /RD BCLK /WR VCC VHCOM /POFF DR2 P74 P75 P76 P77 /CS3 10K R64 VCC 10K R63 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 /CS0 /CS1 /CS2 R39 VCC 2.2K 47K R41 10K R38 C27 10K R34 470 R45 C54 R67 10K 30pF C29 R40 10k VCC A18 A19 R44 10K 3 PIEZO BZ BZ1 330pFx3 C52 R66 10K SO SI PCLK /LE0W A[0..19] D[0..7] C53 VCC /CS3 3 VCC A16 A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 A16 A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 10K R143 D0 D1 D2 D3 D4 D5 D6 D7 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 NC A16 A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O0 I/O1 I/O2 VSS IC4 1SS355 1SS355 /RES 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 NC A16 A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O0 I/O1 I/O2 VSS IC6 VCC A15 CS2 WE A13 A8 A9 A11 OE A10 CS1 T/O7 I/O6 I/O5 I/O4 I/O3 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 2 1MSRAM LP621024D-T 70ns 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VDD VDD Vcc:20pin GND:10pin 2 5 6 9 12 15 16 19 C38 0.1uF /POFF VCC A15 CS2 WE A13 A8 A9 A11 OE A10 CS1 T/O7 I/O6 I/O5 I/O4 I/O3 74HC273 CLK CLR D1 D2 D3 D4 D5 D6 D7 D8 IC2 VCC 1MSRAM LP621024D-T 70ns 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 D19 D18 11 1 3 4 7 8 13 14 17 18 2 D7 D6 D5 D4 D3 A10 A13 A8 A9 A11 A15 D7 D6 D5 D4 D3 A10 A13 A8 A9 A11 A15 a b c d e f g dp a b c d e f g dp VDD VCC 1 /RD /CS2 VDD C43 (10uF/50V) /WR /RAMCS (30pF) C41 10K R47 (30pF) C40 VCC C39 0.1uF 150pF C42 10K R48 10K R46 VDD /7 C56 (10uF/50V) C55 0.1uF 1 A B C D PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 18 – A B C D 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 VCC /S2 /S3 /S4 /S5 /S6 /S7 /RESET P90 P91 KR0 KR1 KR2 KR3 KR4 KR5 KR6 KR7 /S9 /VON a b c d e f g dp 8 KEY I/F RELAY CN(40Pin)52045-4045 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 CN5 FOR KEY I/F /S2 /S3 /S4 /S5 /S6 /S7 C96 7 VPTEST 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN6 T_PRINT CN(40Pin)00 6229 640 003 800 KS3 KS2 KS1 KS0 /RESET P90 P91 KR0 KR1 KR2 KR3 KR4 KR5 KR6 KR7 /S9 /VON a b c d e f g dp VLED 0.1uF 7 DRIVER PWB CIRCUIT 8 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 6 6 VCC D8 1SS355 VCC PCLK /LATCH /STRB2 /STRB1 R112 3.6KF R111 16KF /RPFA /RPFB /RPFC /RPFD PHUPS /RPES VRCOM SI /STRB4 /STRB3 SO VH TM1 /JPFA /JPFB /JPFC /JPFD /JPES VH CUTM+ CUTMCUTS VJCOM 5 FB36 FB37 FB35 FB32 FB33 FB34 5 CIM31J601NE CIM31J601NE CIM31J601NE CIM31J601NE CIM31J601NE CIM31J601NE 4 DR1 4 F2 1K R107 *"J":T500mA/250V(LT-5) 2SD2170 Q12 T400mA/250V(LT-5) +24V 3 FB1 3 JUMPER C97 0.1uF 2 2 JUMPER FB2 RIGHT-ANGLE CON DRAWER1 1 <DR CN(3Pin)5046-03A> 3 2 1 CN3 /7 STRAIGHT CON DR CN(3Pin)5045-03A 3 2 1 CN2 1 A B C D PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 19 – A B C D 13 12 (74LV00A) IC33D 11 8 3.9K R122 *IC33 7Pin:VCC 14Pin:GND 8 C118 ZD1 UDZ5.1B (1uF/50V) +24V IPLON BAJ 7 6.2KF R125 9.1KF R123 7 R149 10K IC32B BA10393F 10KF R124 A19 /CS0 BA1 BA0 VDD 6 5 7 56K P-OFF 4 8 2 VCC Y0 Y1 Y2 Y3 Y4 Y5 Y6 S1 74LV138A A B C G2A G2B G1 Y7 GND IC13 6 VCC 2.7K VLED 3 2 3 10K R142 4 8 VCC VDD 1 ROM COPY 16 15 14 13 12 11 10 9 IC32A BA10393F R127 IPL SW SSS312 R126 0.1uF C126 1 2 3 4 5 6 7 8 6 1 VCC 5 1000pF C119 74LV11A IC9C 74LV11A IC9B 74LV11A IC9A VDD 0.1uF C66 *IC9 7Pin:VDD 14Pin:GND 9 10 11 3 4 5 1 2 13 /POFF VDD R150 10K 5 8 6 12 VDD 150pF C127 /RAMCS 4 R144 10K D[0..7] A[0..19] 4 /WR /RES VCC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A16 A15 A14 A13 A12 A11 A9 A8 WE# RP# VPP WP# A18 A7 A6 A5 A4 A3 A2 A1 IC11 A16 A15 A12 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 3 VCC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VCC A18/PGM A17 A14 A13 A8 A9 A11 OE A10 CE D7 D6 D5 D4 D3 A17 GND NC NC A10 DQ7 DQ6 DQ5 DQ4 VCC VCC NC DQ3 DQ2 DQ1 DQ0 OE# GND CE# A0 IC SOCKET(4M ROM) VPP A16 A15 A12 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 GND IC12 0.1uF C63 4M FLASH ROM LH28F004SUT-NC80 A18 A7 A6 A5 A4 A3 A2 A1 A16 A15 A14 A13 A12 A11 A9 A8 3 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 2 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 2 VCC D7 D6 D5 D4 D3 A10 A18 A17 A14 A13 A8 A9 A11 A0 D3 D2 D1 D0 VCC A10 D7 D6 D5 D4 A17 /RD 10uF/50V C64 1 /RD VCC 1 C65 0.1uF /7 A B C D PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 20 – A B C D 8 8 /CS3 /CS3 KS3 KS1 KS2 KS0 VCC /LE0W KS3 KS1 KS2 KS0 A0 A1 /WR 7 0.1uF A0 A1 C93 7 1 2 3 4 5 6 7 8 74HC138 A VCC B Y0 C Y1 G2A Y2 G2B Y3 G1 Y4 Y7 Y5 GND Y6 IC24 10uF/50V C86 16 15 14 13 12 11 10 9 R99 10K 100pF VCC /LE3W /LE0W /LE1W C91 /LE2 VCC VCC 6 C95 100pF C92 100pF 100pF C90 R101 10K 6 VCC VCC DB3 DB1 DB2 DB0 10K R104 R98 10K D[0..7] D0 D1 D2 D3 D4 D5 D6 D7 0.1uF C94 D2 D3 D0 D1 0.1uF C84 D0 D1 D2 D3 D4 D5 D6 D7 C85 0.1uF D2 D3 D0 D1 P94 C88 0.1uF 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 VCC Q7 D7 D6 Q6 Q5 D5 D4 Q4 LE VCC 1G B1 B2 B3 B4 B5 B6 B7 B8 VCC Q7 D7 D6 Q6 Q5 D5 D4 Q4 LE VCC 1G B1 B2 B3 B4 B5 B6 B7 B8 5 74HC245 DIR A1 A2 A3 A4 A5 A6 A7 A8 GND IC28 74HC374 QE Q0 D0 D1 Q1 Q2 D2 D3 Q3 GND IC27 C81 10uF/50V 74HC245 DIR A1 A2 A3 A4 A5 A6 A7 A8 GND IC26 C82 10uF/50V 74HC374 QE Q0 D0 D1 Q1 Q2 D2 D3 Q3 GND IC25 10uF/50V C83 D[0..7] 5 20 19 18 17 16 15 14 13 12 11 20 19 18 17 16 15 14 13 12 11 20 19 18 17 16 15 14 13 12 11 20 19 18 17 16 15 14 13 12 11 D5 D4 D7 D6 D7 D6 RS R/W D5 D4 E /LE3R VCC VCC /LE2W VCC /LE1 VCC KR0 KR1 KR2 KR3 KR4 KR5 KR6 KR7 DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 DB4 DB6 DB5 DB7 RS E R/W KR0 KR1 KR2 KR3 KR4 KR5 KR6 KR7 4 4 P91 /S6 P91 /S6 DB[0..7] D6 1SS355 KRC111S Q11 P95 P95 R106 (4.7K) R105 22K VLED 3 3 RS R/W E P96 P96 VCC 3 C89 12K R103 22uF/16V 5 R145 10K 4 1 IC23 BA00ASFP 2 GND VCC V0 RS R/W E DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 K C87 22uF/10V,FX 2 LCD CN(16Pin)5483-16X 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CN1 R102 2.4KF R100 5.6K 2 1 1 /7 A B C D PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 21 – A B C D 8 1 2 CN8 7 7 PS CN(2Pin)5273-02A POWER TRANS2 220V-230V 120V +20% INPUT & NO LOAD: VOUT<=40V for EUROPE USA 8 MYLOR 0.033uF C117 WITH HOLDER CP301 BD1 6 4700uF/50V 1 IC31 5 18K R129 5 3 5 C120 0.01uF 2 4 PQ1CG2032FZ IC31:HEAT SINK C112 C128 100uF/50V 220uF/50V /VON C111 F6 T2.0A/250V(LT-5) C121 220uF/50V F5 T1.0A/250V(LT-5) +24V UL,CSA T3.15AL/125V F4 6 C129 33 R130 0.1uF 180uH RB060L40 D11 1 4 2 3 IPEAK>2.2A L1 18K R131 5 IC30 D20 1SR159-200 TP1 1 VO 7 4 UDZ5.1B ZD3 6,8pin:N.C L:ON H:OFF LM2574NADJ Q16 KTD998 Q16:HEAT SINK 4 /16V 1000uF C113 D12 PTZ6.2A ZD2 1SR159-200 NOT INSTALL (5.6K) R128 10(FUSE R) R118 with FUSE L2 RB160L-60 D15 180uH 3 VLED 1KF R135 3KF R134 VOUT=1.23X(1+R2/R1) 3 D13 330uF /16V C114 1SR159-200 47uF /16V TP2 VBAT C116 0.1uF R119 150 +24V VH +24V R120 180 1 VCC +5V VLED +5.8V C115 C122 2 2200uF/50V 1.2KF R133 22KF R132 2 1 2 CN9 /7 1 BT CN(2Pin)5267-02A(BLUE) VDD VCC 1 A B C D PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 22 – A B C D P91 /S9 P76 P77 P75 P66 P67 P74 P64 D9 Q15 5 P75 8 P91 /S9 1SS355 7 KRC111S 19 P76 6 24 22 P77 26 8 P66 21 20 16 15 14 P67 10K 0.1uF C102 0.1uF 6 10K R148 12 7 10K R147 C101 6 P74 R146 VCC 7 P64 8 HIN211 IC29 /EN R5OUT R4OUT R3OUT R2OUT R1OUT T4IN T3IN T2IN T1IN C2- C2+ C1- C1+ 0.1uF C100 V- V+ R5IN R4IN R3IN R2IN R1IN T4OUT T3OUT T2OUT T1OUT 1 1 1 0 1 0 /SHDN V C C VCC 25 18 23 27 4 9 28 1 3 2 17 13 5 5 C107 1000pF*5 C106 0.1uF C105 C103 0.1uF C108 VCC 4 C109 C104 10uF/50V 4 C110 VCC F3 T500mA/250V(LT-5) 100ohm*5 R117 R116 R115 R114 R113 3 FB12 FB11 FB10 FB9 FB8 FB7 FB6 FB5 EFCB322513TS X 8 3 SP1 SHORT PIN /CI /CS /DR /CD RD /SD /ER /RS 2 2 /CI 5V /DR /RS /CS /CD RD /SD /ER 1 2 3 4 5 6 7 8 9 CN7 /7 B C D 1 A RS232C CN(D-SUB 9Pin)87203-6066 1 PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 23 – A B C D /S2 P91 /S4 P91 8 1SS355 D3 1SS355 D2 C71 330pF KRC111S Q4 C77 330pF KRC111S Q3 C67 100pF FB13 TM1 EFCB322513TS 8 7 R78 4.7K 1 +24V 240 R80 4 8 4 8 5 6 3 2 7 C70 1000pF BA10393F IC16B +24V BA10393F IC16A 4.7K R76 R75 18KF R79 4.7K VCC VCC VCC VCC 7 3 1 100K R89 100K R88 0.1uF C68 KIA431F IC15 0.1uF C76 0.1uF C75 2 TM 2 4 6 8 2 4 6 8 /RPES /JPES VREF STA471A STA471A 6 EFCB322513TS FB23 EFCB322513TS FB22 RAS RBS RCS RDS JAS JBS JCS JDS 6 1 IC18 1 IC17 1 0 1 0 3 5 7 9 3 5 7 9 /RPFA /RPFB /RPFC /RPFD 5 EFCB322513TS(FB14-FB21) FB18 FB19 FB20 FB21 FB14 FB15 FB16 FB17 /JPFA /JPFB /JPFC /JPFD 5 VHCOM /RES 4 4 10K R93 (47K) R136 +24V Q2 C2412K R82 5.6K /S3 P91 D5 3 1SS355 3 Q7 MTD2955V 10K R83 F1 2200uF/35V C73 1000pF C79 R91 1K T1.6A/250V(LT-5) KRC111S Q6 2 VCC 2 FB25 +24V C69 10uF/50V VJCOM VRCOM EFCB322513TS FB28 FB26 1 EFCB322513TS R77 20K EFCB322513TS FB27 PHUPS [0 SHORT] JP1 EFCB322513TS R92 1K 1 VH /7 A B C D PC-UM10M XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 24 – A B C D 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN1 FROM MAIN 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 8 /S7 G1' G2' G3' G4' G5' G6' G7' A' B' C' D' E' F' G' DP' a b c d e f g dp 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 /S2 /S3 /S4 /S5 /S6 /S7 /RESET P90 P91 KR0 KR1 KR2 KR3 KR4 KR5 KR6 P97 /S9 /VON VCC VCC 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 16 15 14 13 12 11 10 9 /S8 /S9 /S0 /S1 /S2 /S3 /S4 /S5 /S6 7 /S2 /S3 /S4 /S5 /S6 /S7 KS3 KS2 KS1 KS0 /RESET P90 P91 KR0 KR1 KR2 KR3 KR4 KR5 KR6 KR7 /S9 /VON a b c d e f g dp 7 POP UP 100uF/16V C4 PLACE NEAR CONNECTER 74HC138 A VCC Y0 B Y1 C Y2 G2A Y3 G2B G1 Y4 Y7 Y5 GND Y6 IC2 74HC138 VCC A Y0 B C Y1 G2A Y2 G2B Y3 Y4 G1 Y7 Y5 GND Y6 IC1 CN2 POP UP CN(15Pin)52806-1510 G1' G2' G3' G4' G5' G6' G7' A' B' C' D' E' F' G' DP' KEY I/F CN(40Pin)52045-4045 KS0 KS1 KS2 KS3 8 0.1uF C5 VLED 0.1uF C3 VLED KID65083AP 10PIN : NC 9 PIN :GND IC3 10uF/16V 0.1uF VCC C2 C1 VCC d p 1 D P ' 1 8 6 IC3A /S[0..6] /S0 /S1 /S9 /S8 /S7 /S6 /S5 /S4 /S3 /S2 /S1 /S0 6 KR[0..7] 1 6 g f 3 F ' P91 IC3C R8 120 R1 12K Q14 KR[0..7] 47K*9(R16-R24) 1 7 2 CN4 KEY_CN22 52044-2245 G ' IC3B /S[0..6] KRA101M*7(Q8-Q14) 1 2 3 4 5 6 7 8 9 10 11 12 CN3 KEY_CN12 52045-1245 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 1SS133 KTA1271*7(Q1-Q7) D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 IC3D 5 e 1 5 E ' 4 G 7 ' R9 120 Q1 R2 12K R16 VCC 5 Q13 R17 P 9 1 1 J R G 6 ' R3 12K R19 K R 1 3 26 25 23 45 46 47 48 36 29 13 d c 6 1 3 5 C ' G 5 ' R11 120 Q3 IC3F G 4 ' R23 K R 5 7 12 24 22 31 32 33 34 35 30 14 Q11 R22 K R 4 6 80 10 77 3 4 5 6 7 2 1 R4 12K R21 K R 3 5 79 78 76 71 72 73 74 75 70 69 1 4 Q12 R20 K R 2 4 11 9 8 17 18 19 20 21 16 15 D ' IC3E R10 120 Q2 R18 K R 0 2 40 39 38 44 60 61 49 37 28 27 XE-A401 KEYBOARD Q4 b 7 1 2 B ' IC3G Q10 K R 7 9 68 67 66 57 58 63 64 65 56 55 4 R12 120 R5 12K R24 K R 6 8 54 53 52 43 59 62 50 51 42 41 G 3 ' / S 7 1 0 Q5 R13 120 R6 12K / S 6 1 1 1 1 a 8 / S 5 1 2 IC3H Q9 A ' KEYBOARD&MODE SW 4 G 2 ' R14 120 / S 3 1 4 R7 12K Q6 / S 4 1 3 Q8 MODE SW M D R 1 5 G 1 ' C6 Q7 P90 55 41 27 / S 0 1 8 R 13 3 VLED VLED / S 1 1 7 P90 47K R15 100pF VCC / S 2 1 6 3 1 9 J 56 42 28 14 2 0 1 2 2 /VON /RESET 2 1 57 43 29 15 69 58 44 30 16 70 2 3 /RESET /VON 59 45 31 17 71 60 46 32 18 72 4 2 61 47 33 19 73 2 5 62 48 34 20 74 6 63 49 35 21 75 7 64 50 36 22 76 8 65 51 37 23 77 9 66 52 38 24 10 78 67 53 39 25 11 79 1 1 68 54 40 26 12 80 1/1 A B C D PC-UM10M PC-UM10M PWB LAYOUT 1. MAIN PWB LAYOUT A. side B. side XE-A401 CIRCUIT DIAGRAM AND PWB LAYOUT – 25 – q COPYRIGHT 2001 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted. In any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher. SHARP CORPORATION Information Systems Group Products Quality Assurance Department Yamatokoriyama, Nara 639-1186, Japan 2001 November Printed in Japan t