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The clever drive
MAN.HESW1D____
SW1D____
Manual for
Installation, Use and Maintenance
SW1D4080__61-00
Manual_SW1D____GB
SW1D4080__B1-00
Release 1.9 Build 00
SW1D2142__61-x0
SW1D3142__61-10
Page 1 - 73
IMPORTANT
This document is registered by EVER and may not be copied or reproduced completely
or partially without a written permission of EVER.
EVER have the right to modify the manual and their products to improve the reliability
and performances without being obliged to update the previously released products and
manuals, or to inform the user about the concerning alterations. EVER doesn't take
responsibility for any product use which deviates from the instructions given in this
manual.
EVER Elettronica
Via del Commercio 2/4, Loc. San Grato Z.I.
26900 – LODI – ITALY
Phone: ++39(0)371412318 Fax: ++39(0)371412367
e-mail : [email protected]
URL : www.everelettronica.it
Rel.
Name
FA
Action
Date
0.0
Pavesi
HD
First release
13/03/2008
0.1
Pavesi
HD
Verification and update
17/12/2008
Sprenger
0.2
Translation
HD
SW1D2142 Updated
1.0
Sonzogni
HD
Correction of the index
1.1
Sonzogni
HD
Update of RMA procedure
12/09/2012
1.2
Sonzogni
HD
Update
04/02/2013
1.3
Sonzogni
HD
Update
22/02/2013
1.4
Sonzogni
HD
Review of power supply range
13/06/2013
1.5
Sonzogni
HD
Review of operating range
11/07/2013
1.6
Sonzogni
HD
Update of new versions
16/07/2013
1.7
Sonzogni
HD
Correction of CN5A pinout (no RS232)
26/03/2014
1.8
Sonzogni
HD
Review of logic range for SW1D4080
23/06/2014
1.9
Sonzogni
HD
Opening cover procedures
27/04/2015
Printed in LODI – ITALY 27/04/15
Manual_SW1D____GB
Release 1.9 Build 00
Page 2 - 73
INDICE
1 INTRODUCTION.............................................................................................4
1.1 Guarantee.........................................................................................................................4
1.2 In this manual...................................................................................................................4
1.3 System components.........................................................................................................5
1.4 General description of the drive.........................................................................................7
2 SPECIFICATIONS...........................................................................................8
2.1 Mechanical and environmental..........................................................................................8
2.1.1 Dimensions SW1D4080__61-00..............................................................................9
2.1.2 Dimensions SW1D4080__B1-00............................................................................10
2.1.3 Dimensions SW1Dx142.........................................................................................11
2.2 Electronics......................................................................................................................12
2.2.1 Power supply.........................................................................................................12
2.2.2 Hi-freq digital inputs...............................................................................................15
2.2.2.1 Connection of an incremental encoder..........................................................19
2.2.3 Std Digital Inputs....................................................................................................20
2.2.4 Hi-Freq Digital Outputs...........................................................................................22
2.2.5 Std Digital Outputs.................................................................................................23
2.2.6 Analog inputs.........................................................................................................24
2.2.7 Serial interface RS232/RS485................................................................................26
2.2.8 CanBus Interface...................................................................................................28
2.3 Standards.......................................................................................................................31
3 INSTALLATION OF THE DRIVE..................................................................32
3.1 Safe installation and use of the unit.................................................................................34
3.2 Power supply of the system............................................................................................36
3.3 Choosing the stepper motor............................................................................................42
3.4 Assembling of the drive...................................................................................................42
3.5 Drive connections...........................................................................................................44
3.5.1 Connectors, Dip-Switches, Jumpers, Display of SW1D4080..................................45
3.5.1.1 Pin connectors SW1D4080...........................................................................46
3.5.1.2 mating connectors SW1D4080......................................................................49
3.5.1.3 Cables section SW1D4080...........................................................................49
3.5.2 Connectors, Dip-Switches, Jumpers, LEDs on SW1Dx142....................................50
3.5.2.1 Pin connectors SW1Dx142...........................................................................51
3.5.2.2 mating connectors SW1Dx142......................................................................53
3.5.2.3 Cables section SW1Dx142...........................................................................53
3.5.3 Guideline for wiring................................................................................................54
3.6 User configurations.........................................................................................................55
3.6.1 Dip-Switches..........................................................................................................55
3.6.2 Jumpers.................................................................................................................55
3.6.2.1 Opening the cover to modify jumpers............................................................56
3.7 First start up procedure...................................................................................................57
3.8 Operational statuses and their signals.............................................................................57
3.8.1 Operational statuses and signals of SW1D4080.....................................................57
3.8.2 Operational statuses and signals SW1Dx142.........................................................59
3.9 Analysis of not reported malfunctions..............................................................................60
4 SW1D____ Versions.....................................................................................61
Manual_SW1D____GB
Release 1.9 Build 00
Page 3 - 73
APPENDICES...................................................................................................64
A.1 Manuals and applicable documentation..........................................................................64
A.2 FIRMWARE AND APPLICABLE NOTES........................................................................65
A.2.1 MODBUS® and CANbus Slave.............................................................................66
A.2.2 eePLC®.................................................................................................................68
A.3 Cables and adapters.......................................................................................................70
A.3.1 Cable RS232 point-to-point SW1-Controller...........................................................70
A.3.2 Cable RS485 Full-Duplex point-to-point SW1-Controller........................................70
A.3.3 Cable RS485 Half-Duplex point-to-point SW1-Controller........................................71
A.3.4 Cable CANbus point-to-point SW1-Controller........................................................71
A.3.5 Adapter RS232 SW1-Controller.............................................................................72
A.3.6 Adapter RS485 SW1-Controller.............................................................................72
A.3.7 Adapter CANbus SW1-Controller...........................................................................73
Manual_SW1D____GB
Release 1.9 Build 00
Page 4 - 73
1
INTRODUCTION
In this section are presented the main characteristics of the SW1D____ drives, as part of
an integral step motor system.
The available drive versions are described in chapter 4 SW1D____ Versions.
1.1
Guarantee
Ever Elettronica guarantee that their motors and drives supplied to the client (end user,
machine builder or distributor), are free of defects caused by materials, shipment
operations and packaging and to meet the guarantee in accordance with the client's
specifications who has accepted the written terms defined by Ever.
The product guarantee is valid for the duration of one (1) year from the date of
construction, which is indicated by the code on the label present on the system.
During the guarantee period of the product, Ever is in no case responsible for damages to
the product caused by improper storage or installation, negligent maintenance or
unauthorized modifications or repairs to the product.
The responsibility of EVER is limited to the reparation (or replacement at their insight) of
any manufactured product, or part of it, which is defect due to defect materials or a
manufacturing defect, in accordance with the guarantee conditions of EVER.
The content of this manual is updated until the date of printing. With the continuous
development and introduction of product improvements, EVER have the right to change
the technical specifications of their products and to alter the content of this manual without
the obligation to announce it.
EVER dissuades the use of its products in applications that support vital functions where
in the damaging or failure of its products can directly threaten the life or safety of persons,
other living beings and things. The user that applies the EVER products to applications
that support vital functions is responsible for all risks during the use and the indemnify of
EVER from all caused damage.
1.2
In this manual
The used symbols in this manuals have the following meaning:
i
Danger
Warning
Caution
Used for circumstances in which the life or health of the user
are exposed to danger or where in serious damage to materials
may occur.
Attention!
Special instructions for a safe use and an effective installation.
Information
Used to stress important additional information.
EMC
EMC
Manual_SW1D____GB
An essential element to stay within the limits specified by the EMC
directions is, in addition to the use of filters, the installation in
accordance with the EMC requirements.
Release 1.9 Build 00
Page 5 - 73
1.3
System components
Components which need to be provided for a complete installation of the drive.
Block diagram
Master unit
Stepper
Drive
AC/DC Power
Supply
Stepper
motor
Mechanical
load
Design phases of a handling system:
1.
2.
3.
4.
5.
Define the requirements of the application (loaded torque, RPM,
positioning precision, acceleration and velocity, etc.);
Select the motor adapted to satisfy the characteristics of the previous
point.
Define the drive characteristics:
a. Electrical performances of the motor;
b. Motion control commands (Step / direction, serial
communication, etc.);
c. Additional features (I/O user, interface encoder, etc.);
Dimension the compatible power supply with the motion profile, the
characteristics of the motor and the drive;
Define the dissipation characteristics;
Dimensioning
i
Contact our support department by the e-mail address
[email protected] for the dimensioning of some
parts of the motion system (motor, drive and power
supply).
Refer to the section 3.2 Power supply of the system for information about the
power supply.
Manual_SW1D____GB
Release 1.9 Build 00
Page 6 - 73
1.4
i
General description of the drive
The content of this manual can be applied in general to the drive SW1D____ .
The particularities of the different versions are described in chapter 4 SW1D____
Versions .
The SW1D___ drives are designed to drive with the bipolar chopper technology 2 phase
stepper motors. The motor may have 4, 6 or 8 wires.
Thanks to the voltage and current characteristics of the power stage, many types of
stepper motors can be controlled, with winding current up to 8Arms (11.28A)
The characteristics of the motor have to be compatible with the output characteristics of
the drive.
The drives of the series SW1D__ accept nominal DC power supply voltages from 24 to
140 Vdc and can be connected to the electric network by means of a transformer and a
power supply.
The differences between the systems SW1D4080, SW1D3142 and SW1D2142 are
described in the chapters 2 SPECIFICATIONS and 4 SW1D____ Versions .
The drive is suitable for:
●
Micro-stepping for high resolutions and smooth movements;
●
Sinusoidal winding currents to optimize the motor performances;
●
Protection set and monitoring of the system status.
●
Protections to protect the electronics against eventual damages such as:
○
over- and under- voltage;
○
overheating;
○
over current;
○
open motor phase;
●
Possibility to generate operational ramps for the motor;
●
The diagram shows a SW1D____ system composed by the displayed functional blocks:
Serial Link
Main
Line
AC
DC
Supply
SW1D____
DC
IN
Optocouplers
Analog
Interface
DC/DC
Converter
EG
Protections
MEG
EVER
ASIC
i
SM
2 Analog Inputs
Optocouplers
Up to 8 Hi-Freq
Digital Inputs
Optocouplers
Up to 8 std
Digital Inputs
Optocouplers
2 Hi-Freq
Digital Outputs
Optocouplers
Up to 8 std
Digital Outputs
Dip-Switches
Stepper
Motor
(CANbus or RS232/485)
Power
Bridges
User settings
Drive's
Status
monitoring
(LED or Display)
This manual contains the main information and the procedures for installation, start up
and maintenance of the drive. Many functions of the drive depend on the drive version.
Manual_SW1D____GB
Release 1.9 Build 00
Page 7 - 73
2
SPECIFICATIONS
2.1
Mechanical and environmental
SW1D4080__61-00 SW1D4080__B1-00
SW1Dx142
Unit Note
Dimensions
165 x 97.5 x 54.3
165 x 97.5 x 62.3
142 x 74 x 37
Weight
680
750
500
IP protection
class
IP20
IP20
IP20
Working
temperature
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
°C
Storage
temperature
-25°C ÷ 55°C
-25°C ÷ 55°C
-25°C ÷ 55°C
°C
Humidity
5% ÷ 85%
5% ÷ 85%
5% ÷ 85%
%
Manual_SW1D____GB
Release 1.9 Build 00
mm
Excluding the footprint
of the mating
connectors. (For details
check the following
mechanical design).
gr
Excluding the mating
connectors.
Without condensation
Page 8 - 73
-2
-1
JMP700
CN5B
OUT1
OUT0
VSS
+24
CN2
-TX (RS485) - 8
+TX (RS485) - 7
TXD (RS232) - 6
-5
GND
DTR (RS232) - 4
RXD (RS232) - 3
-RX (RS485) - 2
+RX (RS485) - 1
CN5A
COM
-IN3
+IN3
-IN2
+IN2
-IN1
+IN1
-IN0
+IN0
4
3
2
1
Dimensions SW1D4080__61-00
9
8
7
6
5
4
3
2
1
2.1.1
-TX (RS485) - 8
+TX (RS485) - 7
TXD (RS232) - 6
GND
-5
DTR (RS232) - 4
RXD (RS232) - 3
-RX (RS485) - 2
+RX (RS485) - 1
CN3
26900 LODI - ITALY
PB
FREE
RoHS
OK
COMPLIANT
2002/95/EC
Power supply (nominal range) : 48 ~ 140 Vdc (not protected)
Logic supply (nominal range): 24
48 ~ 140 Vdc (not protected)
I phase ............................... : 8.0 Arms Max (11.28 Apk Max)
Inputs ............................... : 5Vdc or 24Vdc / 16 mA each (see manual)
Termination Resistor
RX Termination Resistor Not Inserted
RX Termination Resistor Inserted
TX Termination Resistor Not Inserted
TX Termination Resistor Inserted
JMP600
Position
4
3
2
1
+IN_AN1 - 6
-IN_AN0 - 5
n.c. - 3
Analog Input Type
IN_AN1 Potentiometer Mode
IN_AN1 Differential ±10V Mode
IN_AN0 Potentiometer Mode
IN_AN0 Differential ±10V Mode
DIP2
AGND - 2
V_POT - 1
2 1
STATUS
DISPLAY
JMP600
4
3
2
1
DIP1
SW1 SW2 SW3 SW4 SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
User's
Settings
+IN_AN0 - 4
JMP700
JMP700
Position
2 Open
2 Closed
1 Open
1 Closed
-IN_AN1 - 7
24 Vdc / 100 mA (not protected)
± 10Vdc or Potentiometer
+75 °C
0 ~ +50 °C
10% ~ 90 % not condensing
CN4
Output ............................... :
Analog Inputs .................... :
Thermal Protection ............ :
Operating Temperature ..... :
Humidity Range ................. :
RS485 Node Identifier Settings
RS485
Baud Rate
Settings
CN1
Refer to User's Manual for Dip-Switches Settings detail
DANGER !
HAZARDOUS VOLTAGES
AND HOT SURFACE INSIDE
/B
8
B
7
/A
6
A
5
VLOG
4
V+
3
GND
2
PE
1
Manual_SW1D____GB
DIP2
DIP1
SW1
SW2
SW3
SW4
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
TO REMOVE THE COVER REFER TO USER'S MANUAL
Release 1.9 Build 00
OFF
ON
Page 9 - 73
Dimensions SW1D4080__B1-00
1
2.1.2
2
JMP700
11
1
CN3 4
1
9
1
CN12
9
CN2
1
CN16
CN5B
PB
FREE
RoHS
DANGER !
OK
COMPLIANT
2002/95/EC
1
CN13
Power supply (nominal range): 48 ~ 140 Vdc
CN5A 8
Logic supply (nominal range):24
48 ~ 140 Vdc
I phase ............................... : 8.0 Arms Max (11.28 Apk Max)
Hazardous Voltages
1
Inputs ............................... : 5Vdc or 24Vdc / 16mA each (see manual)
Output ............................... : 24 Vdc / 100 mA (not protected)
Analog Inputs .................... : ± 10Vdc or Potentiometer
Thermal Protection ............ : +75 °C
Operating Temperature ..... : 0 ~ +50 °C
Humidity Range ................. : 10% ~ 90% not condensing
and Hot Surfaces Inside
To remove the Cover
refer to
USER'S MANUAL
7
12
Full Digital Microstep Driver
26900 LODI - ITALY
8
1
LODI - ITALY
JMP600
JMP700
Position
Analog Input Type
4 IN_AN1 Potentiometer Mode
3 IN_AN1 Differential ±10V Mode
2 IN_AN0 Potentiometer Mode
1 IN_AN0 Differential ±10V Mode
Position
Termination Resistor
2 Open
2 1
1 Closed TX Termination Resistor Inserted
CN2
CN3
CN4
CN5A/B
STEP MOTOR
DIGITAL INPUTS
DIGITAL OUTPUTS
ANALOG INPUTS
RS232/RS485
1
2
3
4
1
2
3
4
5
6
7
8
1
2
3
4
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
A
A/
B
B/
+B0_IN0
-B0_IN0
+B0_IN1
-B0_IN1
+B0_IN2
-B0_IN2
+B0_IN3
-B0_IN3
+24Vdc
VSS
BO_OUT0
B0_OUT1
V_POT
AGND
n.c.
+IN_AN0
-IN_AN0
+IN_AN1
-IN_AN1
+RX (RS485)
-RX (RS485)
RXD (RS232)
DTR (RS232)
GND
TXD (RS232)
+TX (RS485)
-TX (RS485)
9 B0_COM_IN
CN12
CN13
CN16
DIGITAL INPUTS
DIGITAL OUTPUTS
DIGITAL INPUTS
CN1
1
2
3
4
5
6
7
8
B1_IN0
B1_IN1
B1_IN2
B1_IN3
B1_IN4
B1_IN5
B1_IN6
B1_IN7
DIP2
DIP1
SW1
SW2
SW3
SW4
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
1
9 B1_COM_IN
10 B1_COM_IN
11 B1_COM_IN
1
2
3
4
5
6
7
8
9
10
11
12
Release 1.9 Build 00
B1_OUT0
B1_OUT1
B1_OUT2
B1_OUT3
B1_OUT4
B1_OUT5
B1_OUT6
B1_OUT7
+24Vdc
+24Vdc
VSS
VSS
1
2
3
4
5
6
7
8
+B0_IN4
-B0_IN4
+B0_IN5
-B0_IN5
+B0_IN6
-B0_IN6
+B0_IN7
-B0_IN7
9 B0_COM_IN
Refer to User's Manual for
Dip-Switches Settings detail
OFF
Manual_SW1D____GB
RX Termination Resistor Not Inserted
2 Closed RX Termination Resistor Inserted
1 Open TX Termination Resistor Not Inserted
CN1
4
STATUS
1
CN4
4
3
2
1
ON
Page 10 - 73
2.1.3
Dimensions SW1Dx142
Manual_SW1D____GB
Release 1.9 Build 00
Page 11 - 73
2.2
Electronics
2.2.1
Power supply
For the functioning of the SW1D____ drives a DC power supply is required. For the technical
specifications, limitations and connections related to the power supply, refer to the chapters 3.2
Power supply of the system , 3.3 Choosing the stepper motor and 4 SW1D____ Versions .
SW1D4080
MIN
TYP
SW1D2142
MAX
Power
Nominal
Supply DC Voltage
48
140
24
Voltage
limit
43
154
21
Minimal
current
0.23
-
Power
-
Voltage
limit
21
154
8
0,1
0,14
21
-
80
Vdc
Nominal range
88
Vdc
Including the ripple
and network
fluctuations.
ARMS @ Motor current
0.2
ARMS @ Maximal motor
-
40
Vdc
Nominal range
44
Vdc
Including the ripple
and network
fluctuations.
24
-
21
44
21
0,1
4.2
4.2
6
6
Ultrasonic
33KHz (an event every 33µsec)
Step angle
Full step, ½, ¼, 1/8, 1/16, 1/32, 1/64, 1/128
4500
@ Maximal motor
current, V+=maximal
allowed, full step,
maximal load to the
shaft (1).
40
11.28 0,14
36
VA
-
PWM
Frequency
Drive
status
4500
ARMS Configurable through
APK
software
KHz
Configurable through
software
4500 RPM
(2)
Display 7 segments + Led POWER ON Led POWER ON
dot
Led FAULT
Led FAULT
User
settings
(3)
44
-
24
(2)
24
current, V+=minimal
allowed, full step,
maximal load to the
shaft (1).
140
(1)
40
-
24
Rotation
speed
Unit Note
absent, V+=minimal
allowed, no load to
the shaft.
Maximal
current
Current
36
0.2
Logic
Nominal
Supply DC Voltage
Motor
SW1D3142 (3)
MIN TYP MAX MIN TYP MAX
8+4 contacts
Dip-Switches
8+4 contacts
Dip-Switches
8+4 contacts
Dip-Switches
Functions depending
on the software
The current and maximal power absorption from the power supply depend
on the motor, the load on the shaft and the configured movement
parameters.
Theoretical rotation limit controlled by the drive, depending on the physical
parameters where under: power supply voltage, phase current, dynamic
characteristics of the motor, load to the shaft. Beyond this limits, the drive is
unable to guarantee a correct control of the sequences.
SW1D3142 has different supply range for power and logic.
Manual_SW1D____GB
Release 1.9 Build 00
Page 12 - 73
Protections:
Protection
Over Current
Quick electronics
protection on the
motor outputs against
short circuits between
the motor phases and
between the phases
and ground.
Protection
Open Phase
Detects the missing
of a connection to
one or more phases
of the motor.
Trigger
Short circuit or
excessive
current
absorption.
Effect
- opening of the power
stages of the drive.
- Reporting on the
display of the
SW1D4080
Restore
It's necessary to
switch off the power
supply to the drive to
remove the cause of
the protection.
- Reporting with FAULT
Led on SW1Dx142
Trigger
It's impossible
for the drive to
control the
current in the
motor.
Effect
- Opening of the power
stages of the drive.
Restore
It's necessary to
switch off the power
supply to the drive to
- Reporting on the display remove the cause of
of the SW1D4080
the protection.
- Reporting with FAULT
Led on SW1Dx142
Protection
Over Temperature
Detects an over
temperature of the
heat sink.
Trigger
Temperature of
the heat sink
>75°C
Effect
- Opening of the power
stages of the drive.
Restore
Automatically when
the temperature
drops to a value
- Reporting on the
within the correct
display of the SW1D4080 range.
-Reporting with FAULT
Led on SW1Dx142
Protection
Over/Under Voltage
Detects a power
supply voltage out of
the functioning range.
Trigger
(1)
Low power
supply tension,
to high, extra
voltage due to
BEMF generated
by the motor
dragged by the
load.
Effect
- Opening of the power
stages of the drive.
- Reporting on the
display of the
SW1D4080
Restore
Automatically when
the voltage returns
to values within the
correct range.
-Reporting with FAULT
Led on SW1Dx142
(1) Note : the voltage value is measured on base of the power supply tension
The voltage value is measured on base of the power supply voltage for the motor
V+. Eventual voltages out of VLOG and/or 24VDC Range are not detected.
In the terms of Protection, the operativity of the drive depends on the typology of the
protection and the firmware (A.2 FIRMWARE AND APPLICABLE NOTESErrore:
sorgente del riferimento non trovata). When the protection accomplishes the
interruption of the power supply to the motor, some maintenance torque (holding torque)
will not be supplied and the load can drag the motor shaft. The user needs to foresee
devices to ensure to protection of the load.
Manual_SW1D____GB
Release 1.9 Build 00
Page 13 - 73
A detailed description of the protections and the related visualizations is given in
paragraph 3.8 Operational statuses and their signals .
Functional diagram of the protections
Note :
Manual_SW1D____GB
Release 1.9 Build 00
Page 14 - 73
2.2.2
Hi-freq digital inputs
The SW1D____ drives are equipped with digital optically isolated inputs with a bandwidth
of more then 200KHz, which can be used with 5VDC ± 10% PNP, NPN, Push-pull or Line
Driver and 24VDC ± 25% PNP/Push-Pull by simply altering the external connection to the
connector. Depending on the version (verify in chapter 4 SW1D____ Versions), there
can be present one or two blocks with 4 inputs that go to the connectors CN2 and CN16
of the same type and pin-out.
The Hi-Freq inputs are called B0_IN0÷B0_IN7 (B0_IN0÷B0_IN3 on CN2 and
B0_IN4÷B0_IN7 on CN16).
Schematic of the Hi-Freq Digital Inputs:
CN2.1 (CN16.1) +B0_ INn
CN#
net
1
220R
4148
CN2.1
+B0_IN0
CN2.2
-B0_IN0
CN2.3
+B0_IN1
CN2.4
-B0_IN1
CN2.5
+B0_IN2
CN2.6
-B0_IN2
CN2.7
+B0_IN3
CN2.8
-B0_IN3
CN2.9
B0_COM_IN
CN2.6 (CN16.6) -B 0_ IN n
CN16.1
+B0_IN4
CN2.7 (CN16.7) +B0_ INn
CN16.2
-B0_IN4
CN16.3
+B0_IN5
CN16.4
-B0_IN5
CN16.5
+B0_IN6
4148
2K2
CN16.6
-B0_IN6
4148
2K2
CN16.7
+B0_IN7
4148
2K2
CN16.8
-B0_IN7
4148
2K2
CN16.9
CN2.2 (CN16.2) -B 0_ IN n
CN2.3 (CN16.3) +B0_ INn
220R
3
4
1
6
4148
5
3K3
CN2.4 (CN16.4) -B 0_ IN n
CN2.5 (CN16.5) +B0_ INn
220R
3
4
1
6
4148
5
3K3
220R
3
4
1
6
4148
5
3K3
3
CN2.8 (CN16.8) -B 0_ IN n
CN2.9 (CN16.9) B 0_ C O M_ IN
B0_COM_IN
6
5
3K3
4
For inputs of 5VDC, connect between +INn vs -INn ;
For inputs of 24VDC PNP or Push-Pull, connect to +INn connecting COM_IN to VSS
(reference of +24V); this blocks the possibility to use other inputs of 5V NPN.
For inputs with an intermediate voltage between 5VDC ÷ 24VDC or for NPN inputs, connect
between +INn vs -INn insert a limited resistance in series as in the table here below:
VINPUT
5VDC
12VDC
15VDC
20÷24VDC
REXT
0Ω
470 Ω 0.25W
680 Ω 0.5W
1200 Ω 0.5W
Use the following formulas to calculate the resistive value and power of the resistors to
insert in the series on behalf of the input voltage:
REXT = ((VINPUT - 1.25) / 0.017) – 220
PR_EXT = ((VINPUT – 1.25) / (REXT + 220)) ² * REXT
Example for: VINPUT =36V :
REXT =((36-1.25) / 0.017)–220 = 1824 Ω => approximate the commercial value of 1K8
PR_EXT = ((36 – 1.25) / (1800 + 220)) ² * 1800 = 0.533W => approximate the commercial
value of 1 W.
Manual_SW1D____GB
Release 1.9 Build 00
Page 15 - 73
Electrical specifications
Type of input
CHARACTERISTICS
MIN.
TYP.
Frequency input (1)
Hi-Freq
MAX.
Unit
200
KHz
Pulse duration (TON)
2
µs
Pulse duration (TOFF)
2
µs
+24Vdc PNP
Hi-Freq
digital inputs
Power supply voltage
19
24
30
V
Threshold voltage of switching
logic
9,8
/
15,8
V
Current
1.3
15.5
19.7
mA
+5Vdc NPN/PNP
Hi-Freq
digital inputs
Power supply voltage
4,5
5
5,5
Vdc
Threshold voltage of switching
logic
2,5
Current
5,5
(1)
(2)
Vdc
16
18
mA
Depending on the installed firmware (A.2 FIRMWARE AND
APPLICABLE NOTES), there may be some special
requirements for the input frequencies.
Refer to the software manuals (A.1 Manuals and applicable
documentation) for more details.
The following diagrams show the threshold voltage, in voltage and current, for the
Digital Hi-Freq inputs of 5 Vdc and 24 Vdc.
Manual_SW1D____GB
Release 1.9 Build 00
Page 16 - 73
The following figures provide some examples of possible connections to the High-Freq
Digital inputs.
- Control PNP 24VDC
External Control Logic
SW1____
+24V
+INn
220R
1
PNP +24V Connection
(no external components
needed)
6
5
3K3
N.C.
-INn
1N4448
3
4
C OM _ IN
1N4448
1K2 1W
INn=Digital Input Interface (Example)
- Control Push-Pull 24VDC
External Control Logic
SW1____
+24V
+INn
220R
1
6
5
3K3
N.C.
Push-Pull +24V
Connection
(no external
-INn
1N4448
3
4
C OM _ IN
1N4448
components needed)
1K2 1W
INn=Digital Input Interface (Example)
- Control NPN 24VDC
External Control Logic
SW1____
+24V
+INn
220R
1
NPN +24V Connection
(need an external Resistor)
6
5
3K3
Rext
-INn
1N4448
3
4
1K2 1W
N.C.
C OM _ IN
1N4448
1K2 1W
INn=Digital Input Interface (Example)
Manual_SW1D____GB
Release 1.9 Build 00
Page 17 - 73
- Control PNP 5VDC
External Control Logic
SW1____
INn=Digital Input Interface (Example)
PNP +5V Connection
9
+INn
8
220R
1
74HC 14
-INn
N.C.
1N4448
6
5
3K3
3
4
C OM _ IN
1N4448
1K2 1W
- Control NPN 5VDC
External Control Logic
SW1____
INn=Digital Input Interface (Example)
+5
+INn
220R
1
NPN +5V Connection
9
-INn
8
74HC 14
N.C.
1N4448
6
5
3K3
3
4
C OM _ IN
1N4448
1K2 1W
- Control Line Driver 5VDC
External Control Logic
Line Driver +5V
Connection
INn=Digital Input Interface (Example)
+5
:1
1Y
1
SW1____
+INn
220R
2
1
1Z
-INn
3
A M26LS31
N.C.
1N4448
i
3
4
C OM _ IN
1N4448
i
6
5
3K3
1A
1K2 1W
For a proper use, the Hi-Freq Digital inputs must be wired using shielded cables. The
connection of the screen has to be valued for every application; depending on the lay-out
of the machine. Generally, it's more utile to connect the screen from both sides to the
ground. It's important that the cables of the Hi-Freq Digital inputs are not exposed to
disturbing sources. Therefore it's important to follow the instructions of paragraph 3.5.3
Guideline for wiring .
The functions of the Hi-Freq Digital inputs depend on the firmware installed on the drive
(A.2 FIRMWARE AND APPLICABLE NOTES). Refer to the Software manuals (A.1
Manuals and applicable documentation).
Manual_SW1D____GB
Release 1.9 Build 00
Page 18 - 73
2.2.2.1 Connection of an incremental encoder
The SW1D____ systems are able to interface with an incremental quadrature encoder
connecting to the first block of Hi-Freq Digital inputs (CN2).
The connection of the encoder signals, depending on the user needs, must be realised as
indicated in the table:
SW1 (Slim Line Series Drives)
Encoder
Up/down
Quadrature
Counter
Phase A Encoder #0
//
Phase B Encoder #0
//
Phase A Encoder #1
Encoder #1(dir)
Phase B Encoder #1
Encoder #1 (clock)
Input
B0_In0
B0_In1
B0_In2
B0_In3
Up
Counter
//
//
//
Encoder #1(clock)
i
The features related to the reading of the incremental encoders, depend on the Firmware
installed on the drive (A.2 FIRMWARE AND APPLICABLE NOTES).Refer to software
manuals (A.1 Manuals and applicable documentation).
i
The Zero Encoder (Index) signal is considered to be a General Purpose Input, and thus
can be connected to any free Hi-Freq input.
i
The Encoder must be powered by an external Power Supply.
Examples of encoder connections of 5V Line-Driver and 24V Push-Pull.
+A
CN2.1
+IN0
-A
CN2.2
-IN0
+B
CN2.3
+IN1
-B
CN2.4
-IN1
+Z
CN2.5
+IN2
1
220R
4148
Shielded Cable
Quadrature Incremental
Encoder
220R
3
4
1
6
4148
5
3K3
220R
3
4
1
6
4148
5
3K3
5V Line-Driver Outputs
-Z
CN2.6
-IN2
CN2.7
+IN3
220R
3
4
1
6
4148
5
3K3
CN2.8
+5V
external
power
supply
+
-
V cc
5Vdc
n.c.
CN2.9
-IN3
C OM _ IN
V SS
CN2.1
A
4148
2K2
4148
2K2
4148
2K2
4148
2K2
+IN0
220R
3
4
1
6
4148
5
3K3
n.c.
B
CN2.2
-IN0
CN2.3
+IN1
220R
n.c.
Z
Quadrature Incremental
Encoder
24V Push-Pull Outputs
3
4
1
6
4148
5
3K3
Shielded Cable
CN2.4
-IN1
CN2.5
+IN2
CN2.6
-IN2
CN2.7
+IN3
220R
3
4
1
6
4148
5
3K3
n.c.
220R
3
4
1
6
4148
5
3K3
CN2.8
+24V
external
power
supply
+
-
V cc
24V dc
V SS
CN2.9
C OM _ IN
V SS
Manual_SW1D____GB
3
-IN3
Release 1.9 Build 00
4148
2K2
4148
2K2
4148
2K2
4148
2K2
6
5
3K3
Page 19 - 73
4
2.2.3
Std Digital Inputs
The SW1D____ drives are equipped with digital optically isolated inputs with a bandwidth
until 250 Hz, which can be used in PNP mode, Push-pull, NPN, at 5VDC and at 24VDC
simply modifying the external connection to the connector.
Their presence depends on the drive version: verify in chapter 4 SW1D____ Versions.
The Std inputs are denominated B1_IN0÷B1_IN7 and belong to connector CN12.
For the functioning of the Std digital inputs, the section of the Std digital outputs
has to be powered with 24 Vdc (+24Vdc=CN13.9-10 , VSS=CN13.11-12). This power
supply is also needed for the functioning of the Std outputs.
It's also necessary that the reference (ground) of the generator, which is used for
the commitment of the inputs, is referred to the ground of the Std Digital outputs
(CN13.11 – CN13.12).
Schematic of the Std Digital Inputs in Push-Pull and PNP mode:
VCC (5÷24Vdc)
SW1____
CN12.1 B 1_ IN 0
3K3
4K7
4V7
CN12.2 B 1_ IN 1
3K3
VSS
1N
VSS
4K7
4V7
CN12.n
VSS
CN12.8 B 1_ IN 8
1N
VSS
3K3
4K7
external
power
supply
+
V
-
Vcc
5÷24Vdc
4V7
CN12.9
CN12.10
VSS
1N
VSS
B 1_ C OM _ IN
CN12.11
VSS
STD OUTPUT CONNECTOR
CN13.11
PNP-Push-Pull Connection Example
Manual_SW1D____GB
CN13.12
V SS
Release 1.9 Build 00
Page 20 - 73
Schematic of the Std Digital Inputs in NPN mode:
VSS
SW1____
CN12.1 B 1_ IN 0
3K3
4K7
4V7
CN12.2 B 1_ IN 1
VSS
3K3
1N
VSS
4K7
4V7
CN12.n
VSS
CN12.8 B 1_ IN 8
1N
VSS
3K3
4K7
external
power
supply
-
V
+
4V7
Vcc
5÷24Vdc
CN12.9
CN12.10
VSS
1N
VSS
B 1_ C OM _ IN
CN12.11
VCC (5÷24Vdc)
STD OUTPUT CONNECTOR
CN13.11
NPN Connection Example
Electrical specifications
Input type
CN13.12
V SS
CHARACTERISTICS
MIN.
Frequency input (1)
STD
Digital Inputs
Pulse duration (TON)
Pulse duration
Manual_SW1D____GB
MAX. Unit
250
2
4.5
Threshold voltage of switching
logic.
3.3
Hz
ms
2
Power supply Voltage
Current
(1)
TYP.
ms
30
V
V
14
mA
Depending on the installed firmware (A.2 FIRMWARE AND
APPLICABLE NOTES, there may be some special requirements for
the frequency input. For more details refer to the software manuals
(A.1 Manuals and applicable documentation).
Release 1.9 Build 00
Page 21 - 73
2.2.4
Hi-Freq Digital Outputs
The SW1D____ drives are equipped with 2 Hi-Freq Digital optically isolated outputs of
24VDC 100mA (PNP source type, forcing of 24V and not forcing of 0V) which refer to the
connector CN3.
Schematic of Hi-Freq Digital Outputs :
SW1____
+24V
External Control Logic
CN3.1
+24V
prote c tion
Fuse
B CW 68
CN3.3
+24V PNP digital Input
P ullD own
(Optional)
CN3.2
1N4004
V SS
CN3.4
1N4004
6
1
3K3
5
4
1u
P ullD own
(Optional)
3
6K8
680p
O UT 1
4
3V3
3K3
+24V PNP digital Input
1
5
1u
B CW 68
i
6
680p
O UT 0
External Control Logic
i
3K3
3K3
3
3V3
6K8
For proper use, the Hi-Freq digital outputs must be wired using shielded cables. The
connection of the screen should be evaluated for every application; depending on the lay
out of the machine. Generally, it's the best to connect the screen from both sides to the
ground. It's important that the cables of the Hi-Freq digital outputs are not exposed to
disturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3
Guideline for wiring .
The functions of the digital outputs depend on the firmware installed on the drive (A.2
FIRMWARE AND APPLICABLE NOTES). Refer to software manuals (A.1 Manuals and
applicable documentation).
Electrical specifications
Type
CHARACTERISTICS
MIN.
TYP.
MAX.
19
24
30
V
0,3
V
Power supply voltage output
Voltage drop on output
PNP
Transistor Output current
Output Output frequency
Pulse duration (TON)
10
Pulse duration (TOFF)
10
Unit
100
mA
40
KHz
µs
µs
Rise time (TRISE)
1
Fall time (TFALL)
(1)
µs
(1) depending on the load.
Attention: The Hi-Freq Digital Outputs are not protected.
Foresee an external current limiting device (IOUTmax = 100mA) .
The protective device can be placed on the power supply conductor +24V DC of the
outputs (CN3.1) and dimensioned for the sum of the maximum current released by the 2
outputs, or in series to each of the outputs and calibrated according to the load.
Manual_SW1D____GB
Release 1.9 Build 00
Page 22 - 73
2.2.5
Std Digital Outputs
The SW1D____ drives are equipped with digital optically isolated outputs with a band
width up to 250 Hz. The outputs are of the type Open Source 24V (PNP source type,
forcing of 24V and not forcing of 0V) and can be used with resistive and inductive loads.
Their presence depends on the drive version: verify in chapter 4 SW1D____ Versions.
The Std digital outputs are denominated B1_OUT0÷B1_OUT7 and belong to the
connector CN13.
For the functioning of the Std digital outputs, it's necessary to have a power supply
of +24Vdc=CN13.9-10 , VSS=CN13.11-12. This power supply is also needed for the
functioning of the Std digital inputs.
SW1____
CN13.12 V SS
V SS
Schematic of the
Std digital
outputs:
Fully prote c ted
O cta l Drive r
CN13.11 V SS
GND
VSS
CN13.10 +24V
+24V
+ 24V LO AD
V SS
E xternal C ontrol Logic
+24V PNP digital Input
FUSE
+ 24V
CN13.9
+24V
CN13.8
B 1_ O UT 7
CN13.7
B 1_ O UT 6
O UT 6
CN13.6
B 1_ O UT 5
O UT 5
CN13.5
B 1_ O UT 4
O UT 4
CN13.4
B 1_ O UT 3
O UT 3
CN13.3
B 1_ O UT 2
O UT 2
CN13.2
B 1_ O UT 1
O UT 1
CN13.1
B 1_ O UT 0
P ullD own
(Optional)
V cc
T4A
O UT 7
O UT 0
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10N
VSS
10nF capacitors for EMC immunity
V SS
i
For proper use, the Std digital outputs have to be wired using shielded cables. The
connection of the screen has to be evaluated for every application; depending on the layout of the machine. Generally, it's the best to connect the screen from both sides to the
ground. It's important that the cables of the Std digital outputs are not exposed to
disturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3
Guideline for wiring.
i
The functionality of the digital outputs depends on the firmware installed on the drive (A.2
FIRMWARE AND APPLICABLE NOTES) Refer to software manuals (A.1 Manuals and
applicable documentation).
Electrical specifications
Type
CHARACTERISTICS
MIN.
TYP.
MAX.
Unit
19
24
30
V
Power supply voltage output
Std
Outputs
Voltage drop on output
0.1
V
Output current
100
mA
Output frequency
250
Pulse duration (TON)
2
Pulse duration (TOFF)
2
Hz
ms
ms
Rise time (TRISE)
(1)
Fall time (TFALL)
(1)
µs
(1) depending on the load
Manual_SW1D____GB
Release 1.9 Build 00
Page 23 - 73
2.2.6
Analog inputs
The SW1D____ drive is equipped with 2 not isolated analog inputs which refer to
connector CN4. The analog inputs can be configured through the jumper JMP600, for a
functioning range of ±10V or for a direct interfacing with the external potentiometers.
Schematic of the analog inputs with 10V configuration:
-IN_ A N 0
-
6
7
V
+
IN_ A N_ 0
5
:2
+IN_ A N0
J UM P ER C LO SED O N P OSIT IO N :
1 = IN _A N _0 in ±10V c onfiguration
2 = IN _A N _0 for e xte rna l pote ntiom e te r
3 =IN _A N _1 in ±10V c onfiguration
4 = IN _A N _1 for e xte rna l pote ntiom e te r
AG ND
8
A GND
:1
N .C.
3
V _P O T
V REF2
1
JMP600
2
1
4
2
A GN D
N OT E :
- ne ve r c lose jum pe rs on position 1& 2 or
3& 4 at the sa me time.
3
AGND
VCC
4
4
AG ND
-IN_ A N 1
:1
-
2
1
V
+
IN_ A N_ 1
3
8
+IN_ A N1
AGND
VCC
A GND
Schematic of the analog Inputs with potentiometer configuration:
N .C.
-IN_ A N0
V _P O T
6
7
IN_ A N _0
5
5K
:2
+IN_ A N0
A GN D
JUM P ER C LO SE D O N P O SIT ION :
1 = IN _A N _ 0 in ±10V c onfigura tion
2 = IN _A N _ 0 for exte rna l pote ntiome ter
3 =IN _A N _ 1 in ±10V c onfigura tion
4 = IN _A N _ 1 for exte rna l pote ntiome ter
AGND
8
AGND
:1
V _P O T
3
VREF2
1
2
JMP600
1
4
2
A GN D
N OT E :
- ne ve r close jumpers on position 1&2 or
3& 4 at the sa me time .
3
AGND
VCC
4
V _P O T
4
AGND
N .C.
-IN_ A N1
:1
2
1
IN_ A N _1
3
+IN_ A N1
8
5K
A GN D
AGND
VCC
AGND
Manual_SW1D____GB
Release 1.9 Build 00
Page 24 - 73
i
i
i
The position of the jumper JMP600 is indicated in paragraph 3.5.1 Connectors, DipSwitches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,
Jumpers, LEDs on SW1Dx142; the detailed functions are described in paragraph 3.6.2
Jumpers.
The functions of the analog inputs depend on the Firmware installed on the drive (A.2
FIRMWARE AND APPLICABLE NOTES). Refer to Software Manuals (A.1 Manuals and
applicable documentation).
For a proper use, the analog inputs have to be wired using shielded cables. The
connection of the screen has to be evaluated for every application; depending on the layout of the machine. Generally, it's the best to connect the screen from both sides to the
ground (PE), or from one drive side to pin CN4.2 (AGND).
It's important that the cables of the analog inputs are not exposed to disturbances.
Therefore it is important to follow the instructions defined in paragraph 3.5.3 Guideline
for wiring.
Attention: the reference ground of the potentiometer is the same as the power
supply ground of the motor, thus potentially dangerous. Take all necessary
measures to avoid possible contacts.
Electrical specifications
Type
CHARACTERISTICS
n. 2
differential
analog inputs
not isolated
Input type
SW1D4080 SW1Dx142 Unit
typ.
typ.
Differential not isolated
Nominal input voltage
±10
±10
2Meg
2Meg
Ω
5.8
5.8
mV
12
12
bit
5
5
%
Maximal overload
±400V
±100V
V
Digital output value in case of
overload (with positive input)
4095
4095
ADC
value
Sampling duration (T SAMPLE )(minimal)
1.12
1.12
µs
Sampling period
8.96
8.96
µs
Characteristics of the input filter
HW : low pass 1°order
F0=3.4KHz
SW :settable
Input impedance
Read resolution (value LSB)
Resolution ADC
compatible CEI Maximum error over the entire
EN61131-2
temperature range.
Type of protection
Manual_SW1D____GB
V
Isolation and limitation of
current.
Conversion method
Sample & Hold
Mode of functioning
Auto-scan
Release 1.9 Build 00
Page 25 - 73
2.2.7
Serial interface RS232/RS485
The interface RS232 allows a point-to-point connection while the RS485 interface permits
a multi-point link connection conforming the standards EIA/TIA232E CCIT V.28 and RS485 CCITT V.11 X.27. The isolated interface is supplied of power through an internally
isolated DC/DC converter, no external power supply is needed.
The SW1D____ drives are equipped with 2 connectors RJ45 8 parallel pins (CN5A and
CN5B) to simplify the connection of the nodes to the MODBUS ® network.
Schematic interface RS232/RS485 :
14
+VA
V CC
+TX
120R
9
-TX
0V A
+ Tx
5
Tx
10
- Tx
4
D TR
(RS232)
0V _A
(RS232+RS485)
TX D
(RS232)
+ TX
(RS485)
CN5B
RJ45_8_SHLD
- TX
(RS485)
+ RX
(RS485)
- RX
(RS485)
14
S H LD
13
S H LD
1
2
3
4
5
6
7
8
7
0V A
+VA
1K 0
0V A
CN5A
RJ45_8_SHLD
2
V+
1K 0
27K
0V_A
(n.c.)
6
0R0
C1+
C1V-
C2+
T1out
T1in
C2-
(RS232+RS485)
(n.c.)
+ TX
(RS485)
- TX
(RS485)
TXD
1
3
4
0V A
(n.c.)
0V _A
6
27K
+RX
-RX
IN
:2
4
+VA
120R
5
- Rx
GND
(RS232)
Rx
11
GND
RX D
2
3
2
6
1
+ Rx
16
1
2
3
4
5
6
7
8
S H LD
13
(RS485)
- RX
RE
12
JMP700
V CC
OUT
S H LD
14
DE
+ RX
(RS485)
14
DTR
7
RXD
13
T2out
T2in
R1in
R1out
R2in
R2out
5
11
10
0V A
9
15
GND
8
12
0V A
i
Refer to section 4 SW1D____ Versions for information related to the available drive
versions.
Refer to software manuals (A.1 Manuals and applicable documentation) for information
about the functioning of the RS232/RS485 interface.
i
i
For a proper use, the communication interfaces must be wired using shielded cables. The
connection to the screen must be evaluated for every application, following the lay-out of
the machine. Generally, it's the best to connect the screen from both sides to the ground,
It's important that the cables of the communication interfaces are not exposed to
disturbances. Therefore it is important to follow the instructions defined in paragraph
3.5.3 Guideline for wiring.
For information about the cable schematics and adapters, refer to appendix A.3 Cables
and adapters.
Manual_SW1D____GB
Release 1.9 Build 00
Page 26 - 73
Connection to the RS485 network
SISTEMA MASTER
120
FULL DUPLEX MASTER/SLAVE BUS 4 FILI
AD ALTRI
TERMINALI SLAVE
120
T
R
T
T
R
120
R
T
R
120
Nodo#1
Nodo#2
Nodo#3
Nota: il primo e l'ultimo sistema della rete devono avere la resistenza di terminazione inserita
In Full-Duplex configuration, if a SW1D____ system is present in the beginning or at the
end of the network, the terminal resistor can be inserted closing the jumper JMP700 in
position 1 and 2.
TERMINALE
HALF DUPLEX BUS 2 FILI MULTIDROP
T
1 20
AD ALTRI
TERMINALI
R
T
R
T
R
T
R
120
Nodo#1
Nodo#2
Nodo#3
Nota: il primo e l'ultimo sistema della rete devono avere la resistenza di terminazione inserita
The Half-Duplex configuration is obtained by connecting the conductors externally:
+Tx with +Rx
-Tx with -Rx
In Half-Duplex configuration, if a SW1D____ system is present in the beginning or at the
end of the network, the terminal resistor can be inserted by closing the jumper JMP700
indifferently in position 1 or 2.
In Half-Duplex, DO NOT close at the same time JMP700 in position 1 and 2, as the line
would be charged excessively.
i
The position of the jumper JMP700 is indicated in paragraph 3.5.1 Connectors, DipSwitches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,
Jumpers, LEDs on SW1Dx142; the detailed functions are described in paragraph 3.6.2
Jumpers.
Manual_SW1D____GB
Release 1.9 Build 00
Page 27 - 73
2.2.8
CanBus Interface
The CAN bus interface allows a multi-point connection in accordance to the ISO 11898
standard. The isolated interface is supplied of power through an internally isolated DC/DC
converter, no external power supply is needed.
The SW1D____ drives are foreseen of 2 RJ45 connectors with 8 paralleled pins (CN5A
and CN5B) to simplify the connection of the nodes to the CanBus network.
S H LD
(CAN_H)
(CAN_L)
(CAN_GND)
(n.c.)
(n.c.)
(n.c.)
(CAN_GND_O)
(n.c.)
CAN_H
+VA
3
1
2
3
4
5
6
7
8
JMP700
V CC
S H LD
14
Schematic of the CanBus interface:
1
6
0VA
CANH
RxD
CANL
TxD
Vref
1
2
3
4
5
6
7
8
(CAN_H)
(CAN_L)
(CAN_GND)
(n.c.)
(n.c.)
(n.c.)
(CAN_GND_O)
(n.c.)
GND
CAN_L
CAN_GND
2
S H LD
120R
S H LD
13
7
CN5A
RJ45_8_SHLD
14
13
2
Rs
4
1
5
8
0R0
0R0
CAN_GND_O
0R0
0VA
0VA
0VA
CN5B
RJ45_8_SHLD
i
Refer to section 4 SW1D____ Versions for information about the available drive
versions. Refer to the software manuals (A.1 Manuals and applicable documentation)
for information about the functioning of the CANbus interface.
i
For a proper use, the communication interfaces must be wired using shielded cables. The
connection to the screen must be evaluated for every application, following the lay-out of
the machine. Generally, it's the best to connect the screen from both sides to the ground.
It's important that the cables related to the communication interfaces are not exposed to
disturbances. Therefore it is important to follow the instructions defined in paragraph 3.5.3
Guideline for wiring .
i
For information about the cable and adapter schematics, refer to appendix A.3 Cables
and adapters.
Manual_SW1D____GB
Release 1.9 Build 00
Page 28 - 73
Connection to the CANbus network
Node
Node
Node
2
3
n-1
Node
Node
I
1
n
d
L
Parameters
Bus length
Deviation length
Nodes distances
Network parameters (from ISO 11898)
Values
Size
Unit
Min. Nom. Max.
L
m
0
40
I
m
0
0.3
d
m
0.1
40
Conditions
Bit rate: 1Mbit/sec
From Can In Automation (CIA)
Bus length
0..40m
40..300m
300..600m
600m..1km
Cabling
requirements :
Manual_SW1D____GB
Cable
Res/m
70 mΩ/m
< 60 mΩ/m
< 40 mΩ/m
< 26 mΩ/m
Section
0.25mm²..0.34mm²
AWG23, AWG22
0.34mm²..0.6mm²
AWG22, AWG20
0.5mm²..0.6mm²
AWG20
0.75mm²..0.8mm²
AWG18
Termination
resistance
Data rate max
[kbit/s]
124Ω (1%)
1 Mbit/s
at 40m
500 Kbit/s
at 100m
100 Kbit/s
at 500m
50 Kbit/s
at 1Km
127Ω (1%)
150Ω to
300Ω
150Ω to
300Ω
Used cables with braided and shielded wires.
Refer to the specifications defined by Can In Automation (CiA).
Release 1.9 Build 00
Page 29 - 73
Schematic of the CANopen network:
C AN_H
NODO #1
C AN_H
1 20 R
1 20 R
C AN_L
NODO #n
C AN_L
C AN_V+
C AN_V+
C AN_Grou n d
C AN_Grou n d
1 00 R
1 00 R
CA N _V +
C A N _ G ro u n d
NODO #2
CA N _ L
CA N _ H
1 00 R
Note: the first and last system connected to the network must have a termination
resistance. The CAN_ground connection is optional. If a SW1D____ system is present in
the beginning or at the end of the network, the termination resistance can be inserted
closing jumper JMP700 in position 2.
i
The position of jumper JMP700 is indicated in paragraph 3.5.1 Connectors, DipSwitches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,
Jumpers, LEDs on SW1Dx142; the detailed functions are described in paragraph 3.6.2
Jumpers.
Manual_SW1D____GB
Release 1.9 Build 00
Page 30 - 73
2.3
Standards
The EVER SW1D____ drives have been designed and manufactured following the next
Directives and Standards :
Directives :
73/23/CE
89/392/CE
89/336/CE
Standards :
EN 61800-3
Low Voltage Material
Machinery
Electromagnetic compatibility
Drives of variable speed – Electromagnetic
compatibility and specific testing methods.
EN 61800-5-1 Drives of variable speed – Security requirements.
EN 60204-1
Safety of machinery – Electrical equipment of
machines.
The compliance of the EVER products with the Directives of Electromagnetic compatibility
can only be checked if the complete machine, from which the drive is a device, has been
designed and realized in compliance with the requirements for Electromagnetic
Compatibility.
The installation of the drive has to be executed in accordance with the guidelines outlined
in chapter 3 INSTALLATION OF THE DRIVE.
Note :
Manual_SW1D____GB
Release 1.9 Build 00
Page 31 - 73
3
INSTALLATION OF THE DRIVE
In this section are given some guidelines for the safe installation of the SW1D____
drives and the stepper motor.
SW1D4080__B1-00
CN2
CN2
CN3
CN3
Digital
DigitalInputs
Inputs
Hi-Freq
Hi-Freq
CN16
CN16
Digital
DigitalInputs
Inputs
Hi-Freq
Hi-Freq
CN16.1
CN16.1==+B0_IN4
+B0_IN4
CN16.2
CN16.2==-B0_IN4
-B0_IN4
CN16.3
=
+B0_IN5
CN16.3 = +B0_IN5
CN16.4
=
-B0_IN5
CN16.4 = -B0_IN5
CN16.5
CN16.5==+B0_IN6
+B0_IN6
CN16.6
CN16.6==-B0_IN6
-B0_IN6
CN16.7
=
+B0_IN7
CN16.7 = +B0_IN7
CN16.8
CN16.8==-B0_IN7
-B0_IN7
CN16.9
CN16.9==B0_COM_IN
B0_COM_IN
Digital
DigitalOutputs
Outputs
Hi-Freq
Hi-Freq
CN2.1
CN2.1==+B0_IN0
+B0_IN0
CN2.2
CN2.2==-B0_IN0
-B0_IN0
CN2.3
=
+B0_IN1
CN2.3 = +B0_IN1
CN2.4
CN2.4==-B0_IN1
-B0_IN1
CN2.5
CN2.5==+B0_IN2
+B0_IN2
CN2.6
=
-B0_IN2
CN2.6 = -B0_IN2
CN2.7
CN2.7==+B0_IN3
+B0_IN3
CN2.8
CN2.8==-B0_IN3
-B0_IN3
CN2.9
CN2.9==B0_COM_IN
B0_COM_IN
CN3.1
CN3.1==+24
+24
CN3.2
CN3.2==VSS
VSS
CN3.3
CN3.3==B0_OUT0
B0_OUT0
CN3.4
CN3.4==B0_OUT1
B0_OUT1
CN5B
1
1
1
CANbus Version
CN5B.1 = CAN_H
JMP700
JMP700 CN5B.2 = CAN_L
= CAN_GND
Jumpers
Jumpers CN5B.3
CN5B.4 =
CN5B.5 =
CN5B.6 =
CN5B.7 = CAN_GND_O
CN5B.8 =
CN12
CN12
Digital
DigitalInputs
Inputs
Std
Std
CN12.1
CN12.1==B1_IN0
B1_IN0
CN12.2
CN12.2==B1_IN1
B1_IN1
CN12.3
=
B1_IN2
CN12.3 = B1_IN2
CN12.4
=
B1_IN3
CN12.4 = B1_IN3
CN12.5
CN12.5==B1_IN4
B1_IN4
CN12.6
CN12.6==B1_IN5
B1_IN5
CN12.7
=
B1_IN6
CN12.7 = B1_IN6
CN12.8
CN12.8==B1_IN7
B1_IN7
CN12.9
CN12.9==B1_COM_IN
B1_COM_IN
CN12.10
=
B1_COM_IN
CN12.10 = B1_COM_IN
CN12.11
CN12.11==B1_COM_IN
B1_COM_IN
CN5A
1
CANbus Version
CN5A.1 = CAN_H
CN5A.2 = CAN_L
CN5A.3 = CAN_GND
CN5A.4 =
CN5A.5 =
CN5A.6 =
CN5A.7 = CAN_GND_O
CN5A.8 =
2
1
1
CN12.1
CN12.1==B1_OUT0
B1_OUT0
CN12.2
CN12.2==B1_OUT1
B1_OUT1
CN12.3
CN12.3==B1_OUT2
B1_OUT2
CN12.4
CN12.4==B1_OUT3
B1_OUT3
CN12.5
=
B1_OUT4
CN12.5 = B1_OUT4
CN12.6
CN12.6==B1_OUT5
B1_OUT5
CN12.7
CN12.7==B1_OUT6
B1_OUT6
CN12.8
=
B1_OUT7
CN12.8 = B1_OUT7
CN12.9
=
CN12.9 =+24V
+24V
CN12.10
CN12.10==+24V
+24V
CN12.11
CN12.11==VSS
VSS
CN12.12
=
VSS
CN12.12 = VSS
Manual_SW1D____GB
RS232/485 Version
CN5A.1 = +RX (RS485)
CN5A.2 = -RX (RS485)
CN5A.3 =
CN5A.4 =
CN5A.5 = 0V_A
CN5A.6 =
CN5A.7 = +TX (RS485)
CN5A.8 = -TX (RS485)
1
CN4
CN4
Analog
AnalogInputs
Inputs
1
CN13
CN13
Digital
DigitalOutputs
Outputs
Std
Std
RS232/485 Version
CN5B.1 = +RX (RS485)
CN5B.2 = -RX (RS485)
CN5B.3 = RXD (RS232)
CN5B.4 = DTR (RS232)
CN5B.5 = 0V_A
CN5B.6 = TXD (RS232)
CN5B.7 = +TX (RS485)
CN5B.8 = -TX (RS485)
1
CN4.1
CN4.1==V_POT
V_POT
CN4.2
CN4.2==AGND
AGND
CN4.3
CN4.3==
CN4.4
=
+IN_AN0
CN4.4 = +IN_AN0
CN4.5
CN4.5==-IN_AN0
-IN_AN0
CN4.6
CN4.6==+IN_AN1
+IN_AN1
CN4.7
=
-IN_AN1
CN4.7 = -IN_AN1
Status
StatusDisplay
Display
CN1
CN1
Power
PowerSupply
Supply
&&Step
StepMotor
Motor
1
Release 1.9 Build 00
CN1.1
CN1.1==PE
PE
CN1.2
CN1.2==GND
GND
CN1.3
CN1.3==V+
V+
CN1.4
CN1.4==VLOG
VLOG
CN1.5
=
A
CN1.5 = A
CN1.6
CN1.6==A/A/
CN1.7
CN1.7==BB
CN1.8
CN1.8==B/B/
Page 32 - 73
SW1Dx142
CN2
CN2
CN3
CN3
Digital
DigitalInputs
Inputs
Hi-Freq
Hi-Freq
Digital
DigitalOutputs
Outputs
Hi-Freq
Hi-Freq
CN2.1
CN2.1==+B0_IN0
+B0_IN0
CN2.2
CN2.2==-B0_IN0
-B0_IN0
CN2.3
CN2.3==+B0_IN1
+B0_IN1
CN2.4
CN2.4==-B0_IN1
-B0_IN1
CN2.5
CN2.5==+B0_IN2
+B0_IN2
CN2.6
=
-B0_IN2
CN2.6 = -B0_IN2
CN2.7
CN2.7==+B0_IN3
+B0_IN3
CN2.8
CN2.8==-B0_IN3
-B0_IN3
CN2.9
=
B0_COM_IN
CN2.9 = B0_COM_IN
CN3.1
CN3.1==+24
+24
CN3.2
CN3.2==VSS
VSS
CN3.3
=
B0_OUT0
CN3.3 = B0_OUT0
CN3.4
CN3.4==B0_OUT1
B0_OUT1
CN5B
JMP700
JMP700
1
Jumpers
Jumpers
1
CANbus Version
CN5B.1 = CAN_H
CN5B.2 = CAN_L
CN5B.3 = CAN_GND
CN5B.4 =
CN5B.5 =
CN5B.6 =
CN5B.7 = CAN_GND_O
CN5B.8 =
RS232/485 Version
CN5B.1 = +RX (RS485)
CN5B.2 = -RX (RS485)
CN5B.3 = RXD (RS232)
CN5B.4 = DTR (RS232)
CN5B.5 = 0V_A
CN5B.6 = TXD (RS232)
CN5B.7 = +TX (RS485)
CN5B.8 = -TX (RS485)
CN5A
CANbus Version
CN5A.1 = CAN_H
CN5A.2 = CAN_L
CN5A.3 = CAN_GND
CN5A.4 =
CN5A.5 =
CN5A.6 =
CN5A.7 = CAN_GND_O
CN5A.8 =
2
1
RS232/485 Version
CN5A.1 = +RX (RS485)
CN5A.2 = -RX (RS485)
CN5A.3 =
CN5A.4 =
CN5A.5 = 0V_A
CN5A.6 =
CN5A.7 = +TX (RS485)
CN5A.8 = -TX (RS485)
CN4
CN4
1
Analog
AnalogInputs
Inputs
CN4.1
CN4.1==V_POT
V_POT
CN4.2
CN4.2==AGND
AGND
CN4.3
CN4.3==+IN_AN0
+IN_AN0
CN4.4
CN4.4==-IN_AN0
-IN_AN0
CN4.5
CN4.5==+IN_AN1
+IN_AN1
CN4.6
CN4.6==-IN_AN1
-IN_AN1
1
FAULT
FAULTLed
Led
1
POWER
POWERON
ONLed
Led
CN1A
CN1A
Logic
LogicSupply
Supply
CN1A.1
CN1A.1==GND
GND
CN1A.2
CN1A.2==VLOG
VLOG
1
CN1
CN1
Power
PowerSupply
Supply
&&Step
StepMotor
Motor
1
Manual_SW1D____GB
Release 1.9 Build 00
CN1.1
CN1.1==GND
GND
CN1.2
CN1.2==V+
V+
CN1.3
CN1.3==AA
CN1.4
=
A/
CN1.4 = A/
CN1.5
CN1.5==BB
CN1.6
CN1.6==B/B/
Page 33 - 73
3.1
Safe installation and use of the unit
Only qualified staff can install the SW1D____ drives, after having read and understood
the information in this manual. The installation instructions have to be followed and
approved. Eventual doubts need to be clarified with the supplier of the equipment
before using.
i
EVER will not take any responsibility for indirect damage due to negligence, wrong
installation, modifications to the product without approval or wrong connections of the
equipment to the wiring.
SECURITY
Specially, the user needs to:
•
Remove the power supply before realizing or removing a connection:
•
Don't work on the drive without that has been realized a ground connection for the
drive and the motor. The Protective Earth connection (PE) has to comply with the
local requirements in force.
•
Don't establish connections to the internal circuit of the drive;
•
Wait until the display or the green LED light of POWER_ON is not completely
switched off before manipulating or executing maintenance to the drive;
•
Don't use a digital input with ENABLE function such as safety stop. Always remove
the power supply voltage from the drive to establish a safe switching off;
•
Pay attention to the heat loss of some parts of the drive: using the drive in extreme
applications, some surfaces reach high temperatures.
•
Before disconnecting the device, wait until it has cooled down;
•
In case of missing voltage the motor is not able to keep the load: it's thus forbidden
to use the motor if the condition of missing holding torque of the motor can create a
dangerous situation, unless the user provides special devices to block the load.
•
Don't remove the cover except in case explained in the installation section. The open
operation will invalidates the warranty conditions of the product.
The negative pole of the power supply is NOT connected to the ground through an
internal connection to the drive. If this default connection doesn't suit the requirements
of the application, the user needs to refer to [email protected] for the
necessary technical information.
Manual_SW1D____GB
Release 1.9 Build 00
Page 34 - 73
ELECTROMAGNETIC COMPATIBILITY
Take into account all precautions and requirements which are necessary for the
compliance with the electromagnetic compatibility.
EMC
Some disturbances generated by other insufficiently filtered or shielded equipment, can
cause malfunctions in the drive which can result into uncontrolled movements.
The implementation of the connections should take into account the requirements defined
in paragraph: 3.5.3 Guideline for wiring.
The drive, when functioning, generates emissions which, if not filtered adequately, can
disturb the correct functioning of other devices.
The final user needs to evaluate if the installation of an adequate filtering system is
necessary, based on the requirements of his application (EMC line filter).
Note :
Manual_SW1D____GB
Release 1.9 Build 00
Page 35 - 73
Protections
EMI
Filter
Transformer
Secondary AC
Voltage
sectioning
Power
Rectifier
Bridges
~
Capacitors
T1
~
~
V+
+
C1
~
Release 1.9 Build 00
~
+
C2
-
+
DP3
L
i
n
e
T2
PE
~
Page 36 - 73
GND
CN1.2
VLOG
CN1.4
PE
CN1.1
+24
CN3.1
VSS
CN3.2
B0_COM_IN
CN2.9
+24
CN13.9
CN13.10
VSS
CN13.11
CN13.12
B0_COM_IN
CN16.9
-
Earth Ground
A
C
-
CN1.3
Cx
Twisted
DP2
PE
SW1D4080__
d
DP1
L
i
n
e
Bleeder
Resistors
Note :
V+ and VLOGare
referred to common
ground GND
C3
Earth Ground
Power supply of the system
A
C
Protections
3.2
Surge
Suppressors
Circuit and connection diagrams from the power supply to the SW1D4080__.
Manual_SW1D____GB
Primary AC
Voltage
sectioning
Protections
Surge
Suppressors
EMI
Filter
Transformer
Secondary AC
Voltage
sectioning
Protections
A
C
Power
Rectifier
Bridges
~
T1
~
~
~
A
C
~
+
C2
T2
~
GND
CN1.1
VLOG
CN1A.2
Note: V+ and VLOG are referred
to common ground GND
CN1A.1
+
-
CN1.2
Cx
-
DP3
L
i
n
e
C1
Earth Ground
PE
SW1D2142__
SW1Dx142_
V+
-
DP2
Bleeder
Resistors
d
+
DP1
L
i
n
e
Capacitors
PE
Fixing
Screw
+24
CN3.1
VSS
CN3.2
C3
CN2.9
PE
Earth Ground
Circuit and connection diagrams from the power supply to the SW1Dx142__.
Release 1.9 Build 00
SW1D3142 has different supply range for power and logic.
(see paragraph 2.2.1 Power supply)
Manual_SW1D____GB
Primary AC
Voltage
sectioning
Page 37 - 73
The two diagrams indicate the differences between the systems SW1D4080
and SW1Dx142 concerning the power supply:
●
different type of connector (CN1 per step 5.08mm for SW1D4080 per step
3.81mm for SW1D2141) and different pin-out;
●
Absence of the CN1 pin connector on the SW1Dx142 used for the
protective earth connection to be connected to a clamping screw.
The SW1D____ drives need to be powered by DC power supply sources.
If the power supply provided by the user isn't equipped with a double isolation or
reinforcement, the user is obliged to establish a security connection between GND
(power supply ground) and the protective earthing (PE). A proper connection between
GND and the PE, often reduces the electromagnetic interferences due to commutations
of the drive and the motor.
●
PE : Environmental Protective Earth.
●
GND : is the reference (ground) equal to the power suppliers V+ and VLOG
●
V+ : input for the power supply of the power part (motor).
It is possible to disable the power supply to the power part and leave the power
supply to the logics enabled with control function.
N.B. : The disconnector to the secondary V+ must be positioned before the
filter capacitor (C1 in the schematic) in a way that the capacity remains always
connected to the terminals of the CN1 connector.
For no reason the DC power supply voltage should be sectioned; the filter
capacity of the power supply needs to remain connected to the drive during the
start up and shut down transients.
VLOG : input to supply the logics part of power.
Note: VLOG shares GND with the power supply
In case it is not necessary to supply the Logics and Power separately of power,
in some version it is possible to foresee a single power supply stage to which
are connected V+ and VLOG (not for SW1D3142), instead in other version are
necessary both V+ and VLOG connections. (see paragraph 4 SW1D____
Versions)
N.B. : V+ and VLOG must be linked on the level of the filter capacity C1
(see the following figure) . For no reason a single cable should be carried
from capacity C1 and executed a bridge between CN1.3-4
Connection schematic V+ and VLOG not separated:
Secondary AC
Voltage
sectioning
Protections
Power
Rectifier
Bridges
~
+
DP1
~
Capacitors
Bleeder
Resistors
SW1D4080__
d
V+
C1
Twisted
-
Earth Ground
Manual_SW1D____GB
CN1.3
Cx
Release 1.9 Build 00
GND
CN1.2
VLOG
CN1.4
PE
CN1.1
Page 38 - 73
+24 – VSS : power supply for the digital outputs and Std inputs.
For applications where in no digital outputs and Std inputs are used, this power supply
section can be left out.
B0_COM_IN : reference for the digital inputs. Generally associated with VSS of the digital
outputs. If they are not used, inputs of 24V, BO_COM_IN have to remain
disconnected.
Main characteristics of the drive power supply
Disconnection
AC network: is a recommended safety device.
Primary
Protections:
use fuses on AC bus or an equivalent security switch.
Surge on the primary circuit they protect the drive against Surges coming from
Suppressors: the primary power supply of the network.
EMC Filter:
EMC
is generally necessary to satisfy the EMC compatibility requirements
related to the emissions. An EMC filter is recommended in case of
sensible circuits powered by an AC line. If a commercial EMC line filter is
chosen, one needs to take into account the total RMS current of the
powered system.
The AC EMC line filter needs to be installed following the builder's
directives. Generally, the filter needs to be inserted between the principal
AC line and the transformer, if the last one is near the drive or the
electrical switchboard, between the transformer and the three-phase
rectifier bridge in other cases, keeping the bridge near the drive and the
connection between the filter and the transformer as short as possible.
Transformer: The primary circuit of the transformer needs to be dimensioned in function
of the characteristics of the AC power supply line. The voltage peaks on
the secondary circuit of the transformer are equal to 1.41 RMS secondary
voltage. The DC power supply voltage must not exceed the Vdc power
supply voltage of the drive.
DON'T use an Auto-transformer to interface with the electric
network. Only a transformer guarantees the galvanic isolation
necessary for electrical safety.
i
Manual_SW1D____GB
the power of the transformer depends on the power required from the
motor: to define the characteristics of the movement under control
(dimensioning of the power supply and the motor). It is possible to refer to
the service [email protected] is also possible to use the
following procedure to define approximately the characteristics of the
power supply:
1. Power of the motor shaft for every axle in Watt:
Wn =π*Nn[RPM]*Tn[Nm]/30
2. Power to the total load in Watt :
W S = sum of the Wn of the axles that move simultaneously;
3. power of the transformer in Watt :
TW = 2 * W S (efficiency = 0.5)
4. power of the transformer in VA :
TVA=TW / 0,7 (single phase) o TVA= TW / 0,8 (three phase);
5. Take for the transformer a voltage drop of about 8% during the
application of the load (the secondary voltage should not exceed a
voltage value of 108% of the nominal value when the load is zero).
6. A simple and fast alternative method to calculate the power in VA of
the transformer is: TVA(VA) = √2*VdcBUS*ImaxPHASE(RMS). .
Release 1.9 Build 00
Page 39 - 73
Secondary
must be positioned
(before
disconnecting: the rectifier bridge). For
disconnected the
filter has to
remain connected
transients.
on the secondary AC power supply voltage
no reason the DC power supply should be
DC power; the capacity of the power supply
to the drive during the start up and shut down
Secondary
protections:
must be present before the rectifier bridge and have to be calibrated
according to the set phase current. Instead of the secondary protections
there can be used an automatic safety switch.
Rectifier
Bridge:
a 15A rectifier bridge can be considered correct for a single axis and
maximum load
Capacitor:
The dimensioning of the capacitor has to take into account the functioning
parameters of the installation, the type of AC line (single-phase or threephase), the load on the shaft and the movement cycle (phase of
movement and phase of motor stand still, in torque or free load).
For a maximal dimensioning, in the conditions of single-phase line,
maximal current supplied by the drive at minimal voltage, the following
capacitors are suitable:
- SW1D4080 => a capacitors of 6600µF .
- SW1D3142 => a capacitors of 3300µF .
- SW1D2142 => a capacitors of 2200µF .
The working voltage of the capacitor has to be evaluated considering the
DC voltage peaks (VdcBUS) maintaining an adequate safety margin.
An additional capacitor has to be provided in proximity of the drive
when the cable length of the DC power supply exceeds the length of 1 mt
(d>1mt).
If a power supply of the switching type is provided, insert between the drive and
the power supply a capacity able to manage the impulsive currents which the
drive sends to the power supply in special working circumstances and which is
required for the motion control. The purpose of this capacitor is to maintain the
voltage applied to the drive within acceptable values.
Make sure that the switching power supply is adapted to the expected capacitive
load.
The dynamic performances of the motors depends on the power supply voltage: at
higher tensions the performances increase.
In multi-axles installations, a rectifier + capacity should be provided for every
drive. Every rectifier needs to be positioned as close as possible to the
concerning drive.
An additional capacitor is required near each drive with a distance of more then 1 mt
from the rectifier. (d>1mt).
Manual_SW1D____GB
Release 1.9 Build 00
Page 40 - 73
Power supply schematic of a SW1D4080 multi-axles installation.
Transformer
Protections
Power
Rectifier
Bridges
~
Capacitors
SW1D4080__
#1
Bleeder
Resistors
d
V+
+
C1
DP1
~
CN1.3
Cx
Twisted
GND
-
CN1.2
VLOG
PE
PE
CN1.1
Earth Ground
Protections
Power
Rectifier
Bridges
~
Capacitors
SW1D4080__
#2
Bleeder
Resistors
d
V+
+
C2
CN1.3
Cx
DP2
~
CN1.4
Twisted
GND
-
CN1.2
VLOG
PE
CN1.4
CN1.1
Power supply schematic of a SW1Dx142 multi-axles installation. (has been left out for
the simplicity of the logic supply)
Transformer
Protections
Power
Rectifier
Bridges
~ +
Capacitors
SW1Dx142__
#1
Bleeder
Resistors
d
V+
C1
CN1.2
Cx
DP1
~ -
PE
GND
CN1.1
PE
Fixing
Screw
Earth Ground
Protections
Power
Rectifier
Bridges
~ +
Capacitors
SW1Dx142__
#2
Bleeder
Resistors
d
V+
C2
CN1.2
Cx
DP2
~ -
Manual_SW1D____GB
GND
CN1.1
PE
Fixing
Screw
Release 1.9 Build 00
Page 41 - 73
3.3
Choosing the stepper motor
The SW1D____ drive has been designed to function with 2 phase stepper motors with the
following characteristics:
nominal winding current depending on the model:
•
SW1D4080____
MIN.
Motor
Current
TYP. MAX.
SW1Dx142____
MIN.
Unit
Note
TYP. MAX.
8
4.2
11.28
6
ARMS Configurable through software
APK
•
With a connection of the Bipolar Parallel windings: the motor is powered by the drive
with a winding current equal to 1.41 times the nominal unipolar current (IPHASE * 1.41).
•
With a connection of the Bipolar Series windings: the motor is powered by the drive
with a winding current equal to 0.7 times the nominal unipolar current (IPHASE * 0.70).
The choice of the stepper motor is made by considering a series of variables that depend
on the application: torque required for the shaft, velocity, dimension of the motor, current,
inductance etc.
The dynamic performances of the motors depend on the power supply voltage: when
using a higher tension the performances increase.
3.4
Assembling of the drive
For wall mounting, refer to the figures displayed in paragraph 2.1 Mechanical and
environmental.
Use the M4 screws to fix the drive to a wall of the electric cabinet.
The environment in which the drive will be installed needs to be free of impurities,
corrosive vapour, gases or liquids. Avoid environments where in vapour and humidity
will condensate.
When installing the drive in an electrical switchboard, make sure that the opening of
the air stream or the cooling system of the switchboard doesn't make the internal
temperature rise above the maximum allowed working temperature.
Every local security aspect concerning the installation of the drive has to be
considered a project standard for the electrical switchboard.
Assembling
Guide
The installation has to meet at least the following requirements:
●
maintain the vertical orientation of the drive;
●
avoid excessive vibrations or shocks;
●
Foresee free space for the air stream above and under the drive;
●
Respect the minimal distances indicated in the following figure;
The cooling of the drives SW1D____ occurs mainly through radiation of the heat sink
fins and secondary, by means of contact through the clamping surface of the electrical
switchboard.
An insufficient heat exchange can increase the drive temperature until the threshold of
the heat protection, including a system block reported by the display. In the installation
project, this two dissipation channels need to be optimized.
Manual_SW1D____GB
Release 1.9 Build 00
Page 42 - 73
-2
-1
OUT1 - 4
OUT0 - 3
VSS - 2
+24 - 1
CN5B
-TX (RS485) - 8
+TX (RS485) - 7
TXD (RS232) - 6
-5
GND
DTR (RS232) - 4
RXD (RS232) - 3
-RX (RS485) - 2
+RX (RS485) - 1
CN5A
9
8
7
6
5
4
3
2
1
COM
-IN3
+IN3
-IN2
+IN2
-IN1
+IN1
-IN0
+IN0
JMP700
-TX (RS485) - 8
+TX (RS485) - 7
TXD (RS232) - 6
GND
-5
DTR (RS232) - 4
RXD (RS232) - 3
-RX (RS485) - 2
+RX (RS485) - 1
CN3
26900 LODI - ITALY
PB
FREE
OK
COMPLIANT
2002/95/EC
Power supply (nominal range): 48 ~ 140 Vdc (not protected)
Logic supply (nominal range):
I phase ............................... :
Inputs ............................... :
Output ............................... :
Analog Inputs .................... :
Thermal Protection ............ :
Operating Temperature ..... :
Humidity Range ................. :
48 ~ 140 Vdc (not protected)
8.0 Arms Max (11.28 Apk Max)
5Vdc or 24Vdc / 16 mA each (see manual)
24 Vdc / 100 mA (not protected)
± 10Vdc or Potentiometer
+75 °C
0 ~ +50 °C
10% ~ 90 % not condensing
AGND - 2
RX Termination Resistor Not Inserted
TX Termination Resistor Not Inserted
1 Closed
4
3
2
1
V_POT - 1
RX Termination Resistor Inserted
2 1
TX Termination Resistor Inserted
Analog Input Type
IN_AN1 Potentiometer Mode
4
3
2
1
IN_AN0 Potentiometer Mode
IN_AN0 Differential ±10V Mode
DIP2
STATUS
DISPLAY
JMP600
IN_AN1 Differential ±10V Mode
DIP1
SW1 SW2 SW3 SW4 SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
User's
Settings
RS485 Node Identifier Settings
RS485
Baud Rate
Settings
Refer to User's Manual for Dip-Switches Settings detail
CN1
Release 1.9 Build 00
1 Open
n.c. - 3
Termination Resistor
JMP600
Position
-IN_AN0 - 5
+IN_AN0 - 4
JMP700
JMP700
Position
2 Open
2 Closed
-IN_AN1 - 7
+IN_AN1 - 6
CN4
RoHS
DANGER !
HAZARDOUS VOLTAGES
AND HOT SURFACE INSIDE
/B
8
B
7
/A
6
A
5
VLOG
4
V+
3
GND
2
PE
1
DIP2
DIP1
SW1
SW2
SW3
SW4
SW1
SW2
SW3
SW4
SW5
SW6
SW7
SW8
TO REMOVE THE COVER REFER TO USER'S MANUAL
OFF
ON
Page 43 - 73
The following figure displays a SW1D4080_61 system, but the indications are valid for
all versions.
Manual_SW1D____GB
CN2
3.5
Drive connections
The following connections are present in the SW1D____ systems:
SW1D4080__61-00 SW1D4080__B1-00 SW1D2142__61-x0 SW1D3142__61-10
CN1
Power Supply
+ Step Motor
CN1A
Logic Supply
CN2
Digital Inputs
Hi-Freq
CN3
Digital Outputs
Hi-Freq
CN4
Analog Inputs
CN5A/B
RS232/485 or
CANbus
CN12
Digital Inputs
Std
CN13
Digital Outputs
Std
CN16
Digital Inputs
Hi-Freq
Manual_SW1D____GB
Release 1.9 Build 00
Page 44 - 73
3.5.1 Connectors, Dip-Switches, Jumpers, Display of
SW1D4080
SW1D4080 : lay-out and design of the connectors, Dip-switches, jumpers and Display.
1 2 3 4 5 6 7
1
2
3
4
5
6
7
8
The SW1D4080__B1-00 systems have the same connectors as the SW1D4080__61-00
systems, with the addition of the connectors CN12, CN13, CN16. Dip-switches, Jumpers
and Display maintain the same position and function.
i
For the position of the connectors , refer to the figure of paragraph3 INSTALLATION OF
THE DRIVE.
i
The jumpers JMP700 have to be positioned (when required) as in the figure here below.
11
JMP700
CN12
1
9
CN16
1
1
CN3 4
1
CN2
9
1 2
correct position of JMP700 jumpers
Manual_SW1D____GB
Release 1.9 Build 00
Page 45 - 73
3.5.1.1 Pin connectors SW1D4080
Connectors of the drive SW1D4080 and tables of the input and output characteristics.
CN1 : Power Supply & Motor
8 position, pitch 5.08mm., PCB header connector
Pos
1
2
3
4
5
6
7
8
Pos
1
2
3
4
5
6
7
8
9
Name
PE
GND
V+
VLOG
A
A/
B
B/
EARTH Input
PWR Input
PWR Input
PWR Input
PWR Output
PWR Output
PWR Output
PWR Output
Characteristics
Environmental earthing
Negative power supply Motor and Logics
Positive power supply Motor
Positive power supply Logics
Phase A motor
Phase A/ motor
Phase B motor
Phase B/ motor
CN2 : Digital Inputs Hi-Freq
9 position, pitch 2.5mm., PCB header connector
Name
Characteristics
+B0_IN0
Digital Input Positive terminal digital input B0_IN0
-B0_IN0
Digital Input Negative terminal digital input B0_IN0
+B0_IN1
Digital Input Positive terminal digital input B0_IN1
-B0_IN1
Digital Input Negative terminal digital input B0_IN1
+B0_IN2
Digital Input Positive terminal digital input B0_IN2
-B0_IN2
Digital Input Negative terminal digital input B0_IN2
+B0_IN3
Digital Input Positive terminal digital input B0_IN3
-B0_IN3
Digital Input Negative terminal digital input B0_IN3
B0_COM_IN PWR Input
Reference common inputs (for use at 24VDC)
CN3 : Digital Outputs Hi-Freq
4 position, pitch 2.5mm., PCB header connector
Pos
1
2
3
4
Name
+24V
VSS
B0_OUT0
B0_OUT1
PWR Input
PWR Input
Digital Output
Digital Output
Characteristics
Positive power supply digital outputs.
Negative reference power supply digital outputs.
Open Emitter Output (Source Current) B0_OUT0
Open Emitter Output (Source Current) B0_OUT1
CN4 : Analog Inputs
7 position, pitch 3.81mm., PCB header connector
Pos
1
2
3
4
5
6
7
Name
V_POT
AGND
n.c.
+IN_AN0
-IN_AN0
+IN_AN1
-IN_AN1
Manual_SW1D____GB
Characteristics
PWR Output Positive power supply output for potentiometers.
PWR Output Negative reference output for potentiometers.
Not connected
Analog Input Positive terminal analog input IN_AN_0
Analog Input Negative terminal analog input IN_AN_0
Analog Input Positive terminal analog input IN_AN_1
Analog Input Negative terminal analog input IN_AN_1
Release 1.9 Build 00
Page 46 - 73
CN5A - CN5B : RS232/RS485 version
RJ45 , 8 position, PCB shielded header connector
Pos CN5A CN5B
(IN)
(OUT)
RS485 RS485
+
RS232
1
+RX
+RX
2
-RX
-RX
3
n.c.
RXD
4
n.c.
DTR
5
0V_A 0V_A
6
n.c.
TXD
7
+TX
+TX
8
-TX
-TX
Characteristics
Digital Input
Digital Input
Digital Input
Digital Output
PWR Output
Digital Output
Digital Output
Digital Output
Non-inverting input RS485 receiver
Inverting input RS485 receiver
Input RS232 receiver
Output Data Transmit Ready RS232
Reference (mass) communication interface
Output RS232 transmitter
Non-inverting output RS485 transmitter
Inverting output RS485 transmitter
CN5A=CN5B : CanBus versions
RJ45 , 8 position, PCB shielded header connector
Pos
Name
1
CAN_H
2
CAN_L
3
CAN_GND
4
n.c.
5
n.c.
6
n.c.
7
CAN_GND_O
8
n.c.
Characteristics
Digital I/O
Bus Line Dominant HIGH
Digital I/O
Bus Line Dominant LOW
PWR Output Signal Ground
Not connected
Not connected
Not connected
PWR Output Optional Signal Ground
Not connected
CN12 : Std Digital Inputs
11 position, pitch 2.5mm., PCB header connector
Pos
1
2
3
4
5
6
7
8
9
10
11
Nome
B1_IN0
B1_IN1
B1_IN2
B1_IN3
B1_IN4
B1_IN5
B1_IN6
B1_IN7
B1_COM_IN
B1_COM_IN
B1_COM_IN
Manual_SW1D____GB
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
PWR Input
PWR Input
PWR Input
Characteristics
Terminal digital input B1_IN0
Terminal digital input B1_IN1
Terminal digital input B1_IN2
Terminal digital input B1_IN3
Terminal digital input B1_IN4
Terminal digital input B1_IN5
Terminal digital input B1_IN6
Terminal digital input B1_IN7
Reference common inputs B1_INn
Reference common inputs B1_INn
Reference common inputs B1_INn
Release 1.9 Build 00
Page 47 - 73
CN13 : Std Digital Outputs
12 position, pitch 2.5mm., PCB header connector
Pos
1
2
3
4
5
6
7
8
9
10
11
12
Pos
1
2
3
4
5
6
7
8
9
Name
B1_OUT0
B1_OUT1
B1_OUT2
B1_OUT3
B1_OUT4
B1_OUT5
B1_OUT6
B1_OUT7
+24V
+24V
VSS
VSS
Digital Output
Digital Output
Digital Output
Digital Output
Digital Output
Digital Output
Digital Output
Digital Output
PWR Input
PWR Input
PWR Input
PWR Input
Characteristics
Terminal digital output B1_OUT0
Terminal digital output B1_OUT1
Terminal digital output B1_OUT2
Terminal digital output B1_OUT3
Terminal digital output B1_OUT4
Terminal digital output B1_OUT5
Terminal digital output B1_OUT6
Terminal digital output B1_OUT7
Positive power supply digital outputs
Positive power supply digital outputs
Negative reference power supply digital outputs.
Negative reference power supply digital outputs.
CN16 : Digital Inputs Hi-Freq
9 position, pitch 2.5mm., PCB header connector
Name
Characteristics
+B0_IN4
Digital Input Positive terminal digital input B0_IN4
-B0_IN4
Digital Input Negative terminal digital input B0_IN4
+B0_IN5
Digital Input Positive terminal digital input B0_IN5
-B0_IN5
Digital Input Negative terminal digital input B0_IN5
+B0_IN6
Digital Input Positive terminal digital input B0_IN6
-B0_IN6
Digital Input Negative terminal digital input B0_IN6
+B0_IN7
Digital Input Positive terminal digital input B0_IN7
-B0_IN8
Digital Input Negative terminal digital input B0_IN7
B0_COM_IN PWR Input
Reference common inputs (for use at 24VDC)
Manual_SW1D____GB
Release 1.9 Build 00
Page 48 - 73
3.5.1.2 mating connectors SW1D4080
The mating connectors are supplied with the drive SW1D4080. In case it is necessary to
purchase more mating connectors, they can be bought from third parties with the codes:
CN1
CN2
CN3
CN4
8 position, pitch 5.08mm., plug connector
PHOENIX CONTACT p# MSTB 2,5/8-ST-5,08
order cod.1757077
9 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/9-ST-2,5
order cod.1881396
4 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/4-ST-2,5
order cod.1881341
7 position, pitch 3.81mm., plug connector
PHOENIX CONTACT p# MC1,5/7-ST-3,81
order cod.1803620
CN5A/B RJ45 ,8 position, plug connector
MOLEX p# FCC 68 compliants and equivalents
order cod.44915-0011
order cod.44915-0021
CN12 11 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/11-ST-2,5
order cod.1881419
CN13 12 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/12-ST-2,5
order cod.1881422
CN16 9 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/9-ST-2,5
order cod.1881396
3.5.1.3 Cables section SW1D4080
Power supply
Minimum
Maximum
0.5mm2 (AWG20)
2.5mm 2 (AWG12)
Motor output
Minimum
Maximum
0.5mm2 (AWG20)
2.5mm2 (AWG12)
Digital inputs
Digital outputs
Minimum
Maximum
0.14mm2 (AWG25)
0.5mm2 (AWG20)
Analog inputs
Minimum
Maximum
0.14mm2 (AWG25)
1.5mm2 (AWG16)
Manual_SW1D____GB
Release 1.9 Build 00
Page 49 - 73
3.5.2
Connectors, Dip-Switches, Jumpers, LEDs on SW1Dx142
SW1Dx142 : Layout and design of the connectors, Dip-switches, jumpers and LED's.
1 2 3 4 5 6
For the position of the connectors, refer to the figures of paragraph: 2.1.3 Dimensions
SW1Dx142.
i
The JMP700 jumpers have to be positioned (when required) as in the figure here below.
correct position of JMP700 jumpers
Manual_SW1D____GB
Release 1.9 Build 00
Page 50 - 73
3.5.2.1 Pin connectors SW1Dx142
Connectors of drive SW1D2142 and SW1D3142.
CN1 : Power Supply & Motor
6 position, pitch 3.81mm., PCB header connector
Pos
1
2
3
4
5
6
Name
GND
V+
A
A/
B
B/
PWR Input
PWR Input
PWR Output
PWR Output
PWR Output
PWR Output
Characteristics
Negative power supply Motor
Positive power supply Motor
Phase A motor
Phase A/ motor
Phase B motor
Phase B/ motor
CN1A : Logic Supply
2 position, pitch 3.81mm., PCB header connector
Pos
1
2
Name
GND
VLOG
PWR Input
PWR Input
Characteristics
Negative logic supply
Positive logic supply
CN2 : Digital Inputs Hi-Freq
9 position, pitch 2.5mm., PCB header connector
Pos
1
2
3
4
5
6
7
8
9
Name
+B0_IN0
-B0_IN0
+B0_IN1
-B0_IN1
+B0_IN2
-B0_IN2
+B0_IN3
-B0_IN3
B0_COM_IN
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
Digital Input
PWR Input
Characteristics
Positive terminal digital input B0_IN0
Negative terminal digital input B0_IN0
Positive terminal digital input B0_IN1
Negative terminal digital input B0_IN1
Positive terminal digital input B0_IN2
Negative terminal digital input B0_IN2
Positive terminal digital input B0_IN3
Negative terminal digital input B0_IN3
Reference common inputs (for use of 24VDC)
CN3 : Digital Outputs Hi-Freq
4 position, pitch 2.5mm., PCB header connector
Pos
1
2
3
4
Name
+24V
VSS
B0_OUT0
B0_OUT1
Manual_SW1D____GB
PWR Input
PWR Input
Digital Output
Digital Output
Characteristics
Positive power supply digital outputs
Negative reference power supply digital outputs
Output Open Emitter (Source Current) B0_OUT0
Output Open Emitter (Source Current) B0_OUT1
Release 1.9 Build 00
Page 51 - 73
CN4 : Analog Inputs
6 position, pitch 2.5mm., PCB header connector
Pos
1
2
3
4
5
6
Name
V_POT
AGND
+IN_AN0
-IN_AN0
+IN_AN1
-IN_AN1
PWR Output
PWR Output
Analog Input
Analog Input
Analog Input
Analog Input
Characteristics
Output positive power supply for potentiometers.
Output negative references for potentiometers.
Positive terminal analog input IN_AN_0
Negative terminal analog input IN_AN_0
Positive terminal analog input IN_AN_1
Positive terminal analog input IN_AN_1
CN5A - CN5B : RS232/RS485 version
RJ45 , 8 position, PCB shielded header connector
Pos CN5A CN5B
(IN)
(OUT)
RS485 RS485
+
RS232
1
+RX
+RX
2
-RX
-RX
3
n.c.
RXD
4
n.c.
DTR
5
0V_A 0V_A
6
n.c.
TXD
7
+TX
+TX
8
-TX
-TX
Characteristics
Digital Input
Digital Input
Digital Input
Digital Output
PWR Output
Digital Output
Digital Output
Digital Output
Non-inverting input RS485 receiver
Inverting input RS485 receiver
Input RS232 receiver
Output Data Transmit Ready RS232
Reference (mass) communication interface
Output RS232 transmitter
Non-inverting output RS485 transmitter
Inverting output RS485 transmitter
CN5A=CN5B : CanBus versions
RJ45 , 8 position, PCB shielded header connector
Pos
Name
1
CAN_H
2
CAN_L
3
CAN_GND
4
n.c.
5
n.c.
6
n.c.
7
CAN_GND_O
8
n.c.
Manual_SW1D____GB
Characteristics
Digital I/O
Bus Line Dominant HIGH
Digital I/O
Bus Line Dominant LOW
PWR Output Signal Ground
Not connected
Not connected
Not connected
PWR Output Optional Signal Ground
Not connected
Release 1.9 Build 00
Page 52 - 73
3.5.2.2 mating connectors SW1Dx142
The mating connectors are supplied with the drive SW1D2142 and SW1D3142.
In case it is necessary to purchase more mating connectors, they can be bought from
third parties with the codes:
CN1
6 position, pitch 3.81mm., plug connector
PHOENIX CONTACT p# MC 1,5/6-ST-3,81
order cod.1803617
CN1A 2 position, pitch 3.81mm., plug connector
PHOENIX CONTACT p# MC 1,5/2-ST-3,81
order cod.1827703
CN2
9 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/9-ST-2,5
order cod.1881396
CN3
4 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/4-ST-2,5
order cod.1881341
CN4
6 position, pitch 2.5mm., plug connector
PHOENIX CONTACT p# FK MC0,5/6-ST-2,5
order cod.1881367
CN5A/B RJ45 ,8 position, plug connector
MOLEX p# FCC 68 compliants and equivalents
order cod.44915-0011
order cod.44915-0021
3.5.2.3 Cables section SW1Dx142
Power supply
Minimum
Maximum
0.5mm2 (AWG20)
1.5mm 2 (AWG15)
Motor output
Minimum
Maximum
0.5mm2 (AWG20)
1.5mm2 (AWG15)
Digital inputs
Digital outputs
Minimum
Maximum
0.14mm2 (AWG25)
0.5mm2 (AWG20)
Analog inputs
Minimum
Maximum
0.14mm2 (AWG25)
1.5mm2 (AWG16)
Manual_SW1D____GB
Release 1.9 Build 00
Page 53 - 73
3.5.3
Guideline for wiring
For a good installation of the drive:
Guideline for wiring
EMC
Effects
On SW1D4080 drives, connect the earthing terminal
of CN1.1 to the main terminal of Protective Earthing
(PE) of the installation.
On the drives SW1Dx142, establish the PE
connection by means of a screw for mechanical
fixation which has a diameter of at least M4.
Connection necessary
Connection necessary for electrical safety.
Increases the resistance for: irradiated
disturbances and electrostatic flushes (ESD).
Use shielded cables for the command signals.
(digital and analog inputs and communication
interfaces)
Increases the resistance against disturbances
and reduces the irradiated and conducted
emissions.
Connect the shields of the signal cables from both
ends to the ground.
Increases the resistance against disturbances
and reduces the irradiated and conducted
emissions. In some applications, depending on
the lay-out of the machine, it can be more
effective to connect the screen from one side.
Increases the resistance against disturbances
The use of shielded cables is also recommended for
the connection of the motor. When a shielded cable is and reduces the irradiated and conducted
used for the motor, connect the screen to terminal CN emissions.
1.1 and not to the body of the motor.
Connect the body of the motor to the ground with a
special cable.
The body of the motor and the shield of the cable
have to be connected to the ground terminal with 2
separated cables.
Necessary connection for the electric security.
Reduce the conducted emissions.
Reduces the disturbances due to pulse
Powering different drives with a single power supply,
create a star connection to each drive to the terminals current.
of the capacitor of the power supply filter (in the
centre of the star).
Maintain the connections (cables) as short as
possible and avoid ground loops.
Increases the resistance against disturbances
and reduces irradiated and conducted
emissions.
The paths of the signal cables and controls must be
separated and/or shielded from motor cables and
power supply to avoid that the inductive coupling can
cause incorrect operations.
Increases the resistance against disturbances.
Manual_SW1D____GB
Release 1.9 Build 00
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3.6
User configurations
Some internal parts of the SW1D____ unit can be potential sources of electric shocks,
also for a certain period after shutting down the system, remove the CN1 connector
and wait until the 7 segments display or the LED's are switched off.
3.6.1
Dip-Switches
The SW1D_____ drives are equipped with a series of Dip-Switches with 8 contacts
(DIP1) and a series of Dip-Switches with 4 contacts (DIP2).
i
The functionality of the Dip-Switches depend on the Firmware installed on the drive (A.2
FIRMWARE AND APPLICABLE NOTES). Refer to Software Manuals (A.1 Manuals
and applicable documentation).
The functionality of the Dip-Switches depend on the Firmware installed on the drive
(A.2 FIRMWARE AND APPLICABLE NOTES). Refer to Software Manuals (A.1
Manuals and applicable documentation).
At delivery, the Default configuration of the drive is as follows:
DIP1.5=ON
DIP1.8 = ON
other contacts DIP1 = OFF
DIP2 = all OFF
i
The position of the Dip-Switches is indicated in paragraph 3.5.1 Connectors, DipSwitches, Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches,
Jumpers, LEDs on SW1Dx142.
NOTE: the Dip-Switches are only read by the system when it starts up. If it is
necessary to change the configuration, the user needs to shut down the system,
modify the configuration and start up to make the new configuration operational.
3.6.2
i
Jumpers
The position of the Jumpers is indicated in paragraph 3.5.1 Connectors, Dip-Switches,
Jumpers, Display of SW1D4080 and 3.5.2 Connectors, Dip-Switches, Jumpers,
LEDs on SW1Dx142.
JMP600 : configuration of operational mode of the analog Inputs.
NOTE: to access JMP600 it's necessary to remove the cover from the drive.
NOTE: there are displayed different tables for JMP600 on SW1D4080 and
SW1Dx142 because the pin-out of CN4 is different; the features are identical.
SW1D4080
Analog
Input
IN_AN_0
JMP600 Analog
position Input type
1
2
IN_AN_1
3
4
Manual_SW1D____GB
Factory Connections
Default
Differential ±10V
potentiometer
Differential ±10V
potentiometer
Release 1.9 Build 00
+IN_AN0
CN4.4
-IN_AN0
CN4.5
V_POT
CN4.1
AGND
CN4.2
+IN_AN0
CN4.4
+IN_AN1
CN4.6
-IN_AN1
CN4.7
V_POT
CN4.1
AGND
CN4.2
+IN_AN1
CN4.6
Page 55 - 73
SW1Dx142
Analog
Input
JMP600
position
IN_AN_0
1
2
IN_AN_1
3
4
Analog
Input type
Factory Connections
Default
Differential ±10V
potentiometer
Differential ±10V
potentiometer
+IN_AN0
CN4.3
-IN_AN0
CN4.4
V_POT
CN4.1
AGND
CN4.2
+IN_AN0
CN4.3
+IN_AN1
CN4.5
-IN_AN1
CN4.6
V_POT
CN4.1
AGND
CN4.2
+IN_AN1
CN4.5
Attention: the jumper JMP600 must not be closed in position 1 and 2 and position 3 and 4
at the same time. All other combinations are allowed.
JMP700 : insertion termination resistances on the communication interfaces.
JMP700 is accessible from the outside.
JMP700
position
RS232/RS485
Versions
CanBus
Versions
1
free
Resistance 120Ω on the transmission Not connected
line RS485 not inserted
1
inserted
Resistance
120Ω
on
the Not connected
transmission line RS485 inserted
2
free
Factory
Default
Resistance 120Ω on the receiving Resistance 120Ω on
line RS485 not inserted
CanBus not inserted
2
inserted
Resistance 120Ω on the receiving Resistance 120Ω
line RS485 inserted
CanBus inserted
on
Attention : with a RS485 Half-Duplex connection, insert only 1 jumper indifferently in
position 1 or 2.
3.6.2.1 Opening the cover to modify jumpers
All operation of changes in jumpers configuration must be done by qualified
personnel.
To proceed with the removal of the cover of the drive and the next change of the
jumper configuration, you must follow the following guidelines :
•
make sure that there are no voltage applied to the drive;
•
disconnect all connectors from the drive;
•
unscrew the screws;
•
lift the cover accurately;
•
unscrew the 4 fixing screws of the board;
•
lift the board carefully;
•
change the jumpers configuration paying attention to not damage the connectors;
For closing, follow the indications in revers order.
Manual_SW1D____GB
Release 1.9 Build 00
Page 56 - 73
3.7
First start up procedure
Check all connections: power supply, motor and control logic.
Make sure that all settings are correct for the application.
Make sure that the characteristics of the DC power supply are adapted to the drive.
If possible, remove the load from the motor shaft to avoid that incorrect movements
cause damage.
Supply of power and make sure that the display is switched on.
If the display remains switched off, shut the system immediately down and verify if
all connections are made correctly.
Enable the current to the motor and verify if it is in torque.
Execute a movement of some steps and verify if the rotation direction is the desired
one.
•
•
•
•
•
•
•
3.8
i
If the rotation direction of the motor shaft has to be reversed, after having removed
the power supply, reverse the connection of only one of the motor phases, for
example A with A/
•
Remove the power supply, fix the motor to the load and check the full functionality.
Operational statuses and their signals
The systems SW1D4080 and SW1Dx142 have different signalling systems of the operational
statuses. The following paragraphs describe the different modes.
3.8.1
Operational statuses and signals of SW1D4080
Status
The working conditions of drive SW1D4080 are displayed by means of
signalling the 7 segments display.
The following statuses can be displayed:
“
”
Execution of the Boot program: as soon as it is powered it indicates that the boot
program has been executed correctly.
“
”
Initialization: the drive executes the start-up procedure (a few seconds after the
start-up procedure has begun).
“
”
Firmware execution statuses:
-“
”
Correct functioning;
- “ ”+“ ” Alternated characters:
Attention: Inominal not allocated
Limits : see the limits in the currents table.
Action: configure the motor current;
Restart: automatically after the configuration of the current;
- “ ”+“ ” Alternated characters:
Attention: Voltage of the DC bus near the maximal value (1);
Limits: nnnVdc ≤ Vbus ≤ nnnVdc;
Action: correct the DC power supply voltage to guarantee nnnVdc ≤ Vbus ≤
nnnVdc;
Restart: automatically if nnnVdc ≤ Vbus ≤ nnnVdc;
Note : nnn depends on the version;
Manual_SW1D____GB
Release 1.9 Build 00
Page 57 - 73
- “ ”+“ ” Alternated characters:
Attention: drive temperature is near to the maximum value;
Limits: 70°C ≤ Tsink ≤ 76°C
Action: establish the cooling of the drive;
Restart: automatically if Tsink ≤ 70°C;
-“
” flashing: Enable OFF, current zero;
“
”
Missing Operating System: no software application stored on drive;
“
”
Firmware update: Updating of new software in progress.
“
”
Protection statuses: the drive has detected a protection;
- “ ”+“ “ alternated characters:
Protection: open motor phases;
Limits: not significant;
Action: check the connection of the motor;
Restart: shut down to exit the memorized protection status;
- “ ”+“ ”alternated characters:
Alarm: over/under voltage (1);
Limits: DC bus<nnnVdc and DC bus>nnnVdc;
Note : nnn depends on the version:
- “ ”+“ ”alternated characters:
Protection: over current on the motor output;
Limits: ;
Action: check the cable and the motor on short circuits between the connection
wires or to the motor body. Verify that the motor cable hasn't been disconnected
from the active current in the phases.
Restart: shut down to exit the memorized protection status or activate the RESET
input;
- “ ”+“ ” alternated characters:
Protection: over temperature of the drive;
Limits: heat sink temperature >75°C;
Action: establish the cooling of the drive;
Restart: automatically when the drive temperature is ≤ 75°C;
“
”
error: an internal Software Error occurred in the drive;
- “ ”+ “ ” alternated characters:
Error: Security intervention of watchdog;
Action: shut down to exit the memorized protection status or activate the RESET
input;
- “ ”+ “ ” alternated characters:
Error: Internal Software Error;
Action: contact EVER;
-“
Manual_SW1D____GB
”+ “
” alternated characters:
Release 1.9 Build 00
Page 58 - 73
Error: missing calibration values;
Action: contact EVER;
- “ ”+ “ ” alternated characters:
Error: management EEPROM;
Action: contact EVER;
The following start up sequences are displayed by the 7 segments display:
“
”→“
”→“

→“
“ ” → “ ” → “
intervention
“ ”→“
error.
“
”→“
”→“
” : correct start up sequence.
“+“
”+ “
”+“
”“
”“
”“
” “
”“
”“
” “
”“
”: alarm condition.
” “
”:
start up followed by a protection
”: start up as a result of an internal software
” : start up with missing operating system.
(1) Note : the voltage value is measured on base of the power supply voltage for the
motor V+. Any voltages out of Range of VLOG and/or 24 VDC are not detected.
i
The details of the type FAULT are send as an error message through the communication
interface.
Consult the software manual for more information (A.1 Manuals and applicable
documentation).
3.8.2
Operational statuses and signals SW1Dx142
Status
The working conditions of the drive SW1Dx142 are displayed
signalling by means of the green FAULT LED light..
The statuses which can be visualized are:
●
●
●
i
Slow flashing (0.5 Hz) => normal functioning ;
Quick flashing (10Hz) => FAULT condition;
Slow flashing (10Hz) alternating Quick flashing (5 Hz) => Warning
condition
The details about the FAULT type are sent as an error message through the
communication interface.
Consult the software manual for more information
Manual_SW1D____GB
Release 1.9 Build 00
Page 59 - 73
3.9
Analysis of not reported malfunctions
When one of the situations occur as mentioned here below, the drive doesn't function
correctly and some error codes will not be shown on the display or by the LED's.
DEFECT
CAUSE
ACTION
The external fuse to the drive burns.
It may be caused as a result of a wrong connection to the power supply.
Correct the connection and substitute the fuse. Use exclusively fuses with
characteristics described in paragraph 3.2 Power supply of the system.
DEFECT
CAUSE
ACTION
Noisy motor movement with vibrations.
Can be caused due to a state of resonance.
Increase the step angle resolution and/or change the velocity of the motor
to exit from the resonance region.
DEFECT
CAUSE
ACTION
At high speed, the motor hasn't sufficient torque
May be caused due to the automatic limitation of the motor currents.
Try to reduce the fractionation of the step angle, increase the current in
the motor (always remaining into the specifications of the drive and the
motor), increase the power supply voltage, change the connection of
the motor from “series” to “parallel”.
In case it's not possible to solve the problem, and thinking that the system isn't damaged, contact
the EVER technical support dpt providing the following information:

The system version (SW1D___) and serial number printed on the system label.

The complete problem description and the conditions where in the problem
occurs.

The description of the drive configuration in the application (Current, step type,
functioning type, etc.)

The value of the power supply voltage and the characteristics (single phase, three
phase,ripple....).

The description of the power feeding and the control signals cabling and the
presence of other components in the installation.

The description of the application (motor movements, loads, velocity, etc.).
Return
procedure
To return a damaged drive to EVER please fill the RMA form
available at www.everelettronica.it or through this direct link :
http://www.support-everelettronica.com/en/rma.asp
i
An email including the RMA number and the return procedure will be send by
EVER to the customer.
Manual_SW1D____GB
Release 1.9 Build 00
Page 60 - 73
4
SW1D____ Versions
The code of the SW1D____ system is composed as follows:
S W 1 D n nn n x x y n - 0 0
Customizations
Number of axis :
1 = 1 axis
I/O Configuration :
6 = 4 dig_in, 2 dig_out, 2 analog_in
B = 16 dig_in, 10 dig_out, 2 analog_in
Serial Interface :
0 = No Interface
3 = RS232/RS485
Field Bus :
N = No Field Bus
C = CANbus
Max Motor current RMS :
080 = 8ARMS max
142 = 4.2ARMS max
Voltage Supply range :
4 = 48÷140Vdc
3 = 24÷80Vdc
2 = 24÷40Vdc
Voltage Supply tipe :
D = DC
1 : product line identifier
Drive position :
W = Wall Mounting
Control type :
S = Software Controlled
Example :
1.
SW1D4080C0B1-00 : wall mounting drive, power supply 48÷140Vdc, motor current till
8ARMS, CANbus, no serial interface, 4+4 digital IN Hi-Freq, 2 analog IN, 2 digital out HiFreq, 8 Digital Input Std, 8 Digital Output Std, no customization.
2.
SW1D2142N361-00 : wall mounting drive, power supply 24÷40Vdc, motor current till
4.2ARMS, no CANbus, 1 serial interface RS232/RS485, 4 digital Hi-Freq IN, 2 analog IN,
2 digital out Hi-Freq, no customization.
The following table presents the characteristics of the available hardware versions.
Manual_SW1D____GB
Release 1.9 Build 00
Page 61 - 73
SW1D4080C061-00
SW1D4080N361-00
SW1D4080C0B1-00
SW1D4080N3B1-00
Base
Base
Base + expansion
Base + expansion
DC Power supply
Motor (Nominal)
48 ÷ 140Vdc
48 ÷ 140Vdc
48 ÷ 140Vdc
48 ÷ 140Vdc
DC Power supply
Logics (Nominal)
24 ÷ 140Vdc
(required)
24 ÷ 140Vdc
(required)
24 ÷ 140Vdc
(required)
24 ÷ 140Vdc
(required)
Motor current
Max 8ARMS
(max 11.28APK)
Max 8ARMS
(max 11.28APK)
Max 8ARMS
(max 11.28APK)
Max 8ARMS
(max 11.28APK)
Hi-Freq Digital
Inputs (1)
4
optoisolated
4
optoisolated
4+4
optoisolated
4+4
optoisolated
0
0
8
optoisolated
8
optoisolated
Drive type
Std Digital Inputs
(2)
Analog Inputs
2
2
2
2
Hi-Freq Digital
Outputs (3)
2
optoisolated
2
optoisolated
2
optoisolated
2
optoisolated
0
0
8
optoisolated
8
optoisolated
RS232/RS485
Interface
No
Yes
No
Yes
CANbus
Yes
No
Yes
No
EEprom
Yes
Yes
Yes
Yes
8+4 Dip-Switches
8+4 Dip-Switches
8+4 Dip-Switches
8+4 Dip-Switches
7 segm. + Dot Display
7 segm. + Dot Display
7 segm. + Dot Display
7 segm. + Dot Display
IP20
IP20
IP20
IP20
165 x 97,5 x 54,3 mm
(L x D x H)
165 x 97,5 x 54,3 mm
(L x D x H)
165 x 97.5 x 62.3 mm
(L x D x H)
165 x 97.5 x 62.3 mm
(L x D x H)
Std Digital Outputs
Std (4)
User
configurations
Display
Protection degree
Dimensions
Weigth
Working
temperature
Note :
680gr
680gr
750gr
750gr
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
(1) = Hi-Freq digital inputs 5V / 24V 200KHz (real-time inputs)
(2) = Std digital statuses inputs 5V / 24V 250Hz (statuses inputs)
(3) = Hi-Freq 24V 40KHz
(4) = Std digital statuses outputs 24V 250Hz (statuses outputs)
SW1D2142C061-00 SW1D2142N361-00 SW1D2142C061-10 SW1D2142N361-10 SW1D3142C061-10 SW1D3142N361-10
Drive type
Base
Base
Base
Base
Base
Base
DC Power supply
Motor (Nominal)
24 ÷ 40Vdc
24 ÷ 40Vdc
24 ÷ 40Vdc
24 ÷ 40Vdc
24 ÷ 80Vdc
24 ÷ 80Vdc
DC Power supply
Logics (Nominal)
24 ÷ 40Vdc
24 ÷ 40Vdc
24 ÷ 40Vdc
(required)
24 ÷ 40Vdc
(required)
24 ÷ 40Vdc
(required)
24 ÷ 40Vdc
(required)
Motor current
Max 4.2ARMS
(max 6APK)
Max 4.2ARMS
(max 6APK)
Max 4.2ARMS
(max 6APK)
Max 4.2ARMS
(max 6APK)
Max 4.2ARMS
(max 6APK)
Max 4.2ARMS
(max 6APK)
Hi-Freq Digital
Inputs (1)
4
optoisolated
4
optoisolated
4
optoisolated
4
optoisolated
4
optoisolated
4
optoisolated
0
0
0
0
0
0
Std Digital Inputs
(2)
Analog Inputs
2
2
2
2
2
2
Hi-Freq Digital
Outputs (3)
2
optoisolated
2
optoisolated
2
optoisolated
2
optoisolated
2
optoisolated
2
optoisolated
0
0
0
0
0
0
RS232/RS485
Interface
No
Yes
No
Yes
No
Yes
CANbus
Yes
No
Yes
No
Yes
No
EEprom
Yes
Yes
Yes
Yes
Yes
Yes
8+4 Dip-Switches
8+4 Dip-Switches
8+4 Dip-Switches
8+4 Dip-Switches
8+4 Dip-Switches
8+4 Dip-Switches
Led “POWER ON”
Led “FAULT”
Led “POWER ON”
Led “FAULT”
Led “POWER ON”
Led “FAULT”
Led “POWER ON”
Led “FAULT”
Led “POWER ON”
Led “FAULT”
Led “POWER ON”
Led “FAULT”
Std Digital Outputs
Std (4)
User
configurations
Display
Protection degree
Dimensions
Weigth
Working
temperature
Note :
IP20
IP20
IP20
IP20
IP20
IP20
142 x 74 x 37 mm
(L x D x H)
142 x 74 x 37 mm
(L x D x H)
142 x 74 x 37 mm
(L x D x H)
142 x 74 x 37 mm
(L x D x H)
142 x 74 x 37 mm
(L x D x H)
142 x 74 x 37 mm
(L x D x H)
500gr
500gr
500gr
500gr
500gr
500gr
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
5°C ÷ 40°C
(1) = Hi-Freq digital inputs 5V / 24V 200KHz (real-time inputs)
(2) = Std digital statuses inputs 5V / 24V 250Hz (statuses inputs)
(3) = Hi-Freq 24V 40KHz
(4) = Std digital statuses outputs 24V 250Hz (statuses outputs)
APPENDICES
A.1
Manuals and applicable documentation
Hardware Manuals SW1 :
Manual code
Name file
(.pdf)
Manual description
MAN.HISW1D____
Manual_SW1D____IT
SW1D____ Manual for Installation, Use and Maintenance.
Software Manuals SW1 Standard MODBUS® (C0400) :
Manual code
Name file
(.pdf)
Manual description
MAN.SESW1MODBUS
Manual_SW1_Modbus_EN
MODBUS® RTU Protocol Specification for SW1 (Slim Line
Series Drives)
Software Manuals SW1 Standard CANopen (C0300) :
Manual code
Name file
(.pdf)
Manual description
MAN.SESW1CANOPEN
Manual_SW1_CANopen_EN
CANopen Protocol Specification for SW1(Slim Line Series
Drives)
Software manuals SW1 eePLC® (C0490) :
Manual code
Name file
(.pdf)
Manual description
MAN.SESW1EEPLC
Manual_SW1_eePLC_Studio_EN
eePLC Studio Software Manual for SW1 (Slim Line Series
Drives)
MAN.SESW1LABRTM
Manual_SW1_Labelling_Realtime Labelling Realtime Module Manual for eePLC®
_Module_EN
Manual_SW1D____GB
®
Release 1.9 Build 00
Page 64 - 73
A.2
FIRMWARE AND APPLICABLE NOTES
In this appendix are presented the available firmware versions and some practical examples of
possible applications of the SW1D____ systems.
The differences between the SW1D____ systems are present in the hardware and software
configurations. On all hardware configurations it is possible to obtain different functionalities on
base of the firmware programmed on the system. The principal firmware families can be
summarized:
Hardware
Firmware Description
Note
SW1D____
C0300
CANbus
Slave
The Stepper Drive Module with CANbus
communication protocol (CANopen) can be
integrated as a slave in a system where in a
master controller is present.
SW1D____
C0400
MODBUS®
Slave
Stepper Drive Module with communication
protocol MODBUS ® RTU (serial interfaces
RS232 and RS485) can be integrated as a
slave in a system where in a master controller
is present.
SW1D____
C0490
eePLC®
Stepper Drive Module with communication
protocol MODBUS ® RTU (serial interfaces
RS232 and RS485) can be integrated as a
slave in a system where in a master controller
is present.
For the operational details, refer to the related software manuals for each version.
Follow examples of applications.
The images are purely indicative and might display drives which are not described in
this manual.
Manual_SW1D____GB
Release 1.9 Build 00
Page 65 - 73
A.2.1
MODBUS® and CANbus Slave
The software configurations CANbus C0300 and MODBUS® Slave C0400 differ
because of the different type of implemented communication bus and the relative
software protocol.
All other characteristics are identical.
The “Slave” software configurations are developed to allow the controlling of the drive
by a “Master” which normally is represented by a PC or PLC.
All functionalities of the drive (parameters motor, digital inputs/outputs, motor inputs
etc.) are parameterized through control strings and commands send by the Master.
This type of software configuration is in particular suitable for applications with a
machine master and for multi-axles systems.
For details about the application, consult the relative software manuals.
C0300 : CANbus (CANOpen)
C0400 : RS232/RS485 (MODBUS® RTU)
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A.2.2
eePLC®
The eePLC® technology patented by EVER, integrates the following functionalities in
a unique device:
●
●
●
Motion Controller
PLC
Real-time modules dedicated to specific applications
The SW1D____ eePLC® (C0490) systems allow to realize a stand-alone motion control
device able to manage autonomously all necessary processes in a machine without the
need for a (PLC or PC) supervising controller.
eePLC® Studio is a programming environment based on MS Windows® ,which allows
users to develop and personalize autonomously in an easy way their motion control
application. eePLC® Studio supplies an extremely simple interface to compile, execute,
test and debug with one single software tool.
The eePLC® Studio environment is composed of:
●
●
●
user interface for a quick configuration of the specific application
programming environment for Microsoft Windows®
programming cable
The parameters of the applications are inserted by answering a series of questions in
specific dialog boxes: drive type, axles, programming of digital inputs and outputs,
programming of analog inputs, configuration of motion criteria, criteria for the motor
performances.
For each of these aspects a specific dialog box appears with a special on-line help
menu.
The programming can be done quickly without the possibility to make syntax or compile
errors.
The communication interface can be used, besides for the programming of the
functional parameters, to realize a control panel and to display data available for the
user.
In the following 2 figures, the typical LABELLING application is shown in the versions
with PC connection and with a HMI.
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The figure presents a hypothetical stand-alone application based on the eePLC
technology.
For the details about the application, consult the eePLC® software manual.
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A.3
Cables and adapters
A.3.1
Cable RS232 point-to-point SW1-Controller
Description: cable for the direct point-to-point connection through RS232 of a SW1 drive
to a controller (PC, PLC, GWC etc.) provided with a SUBD-9M connector with a
compatible pin-out scheme.
Controller
SUB-D 9 Fem ale
RS232 Cable
SW1
RJ45-8_PLUG
shielded cable
SHLD
1
6
8
8
7
6
5
4
3
2
1
RXD_232
TXD_232
0V_RS
RXD_232
3
8
4
9
1
0V_RS
SW1
Controller
RJ45-8 Plug
pin #
SUB-D 9 F
pin #
1
2
3
4
5
6
7
8
Shield
A.3.2
2
7
TXD_232
5
3
5
2
Shell
Cable RS485 Full-Duplex point-to-point SW1-Controller
Description: cable for the direct point-to-point connection through RS485 Full-Duplex (4
wires + GND) of a SW1 drive to a controller (PC, PLC, GWC etc.) provided with a
SUBD-9M connector with a compatible pin-out scheme.
Controller
SUB-D 9 Fem ale
RS485 Full-Dupplex Cable
SW1
RJ45-8_PLUG
8
shielded twisted pairs cable
SHLD
8
7
6
5
4
3
2
1
120R
1
120R
+ RX_485
-TX_485
+ TX_485
6
2
+ TX_485
7
0V_RS
3
-RX_485
-RX_485
+ RX_485
8
4
-TX_485
1
0V_RS
120R
9
5
120R
SW1
Controller
RJ45-8 Plug
pin #
SUB-D 9 F
pin #
1
2
3
4
5
6
7
8
Shield
Manual_SW1D____GB
7
9
5
6
8
Shell
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A.3.3
Cable RS485 Half-Duplex point-to-point SW1-Controller
Description : cable for the direct point-to-point connection through RS485 Half-Duplex (2
wires + GND) of a SW1 drive to a controller (PC, PLC, GWC etc.) provided with a
SUBD-9M connector with a compatible pin-out scheme.
Controller
SUB-D 9 Fem ale
RS485 Half-Dupplex Cable
SW1
RJ45-8_PLUG
shielded twisted pairs cable
SHLD
1
+ RX_485
8
8
7
6
5
4
3
2
1
-TX_485
+ TX_485
2
+ TX_485
0V_RS
120R
-RX_485
-RX_485
+ RX_485
7
3
8
4
-TX_485
1
9
0V_RS
120R
A.3.4
6
SW1
Controller
RJ45-8 Plug
pin #
SUB-D 9 F
pin #
1 -7
2 -8
3
4
5
6
7 -1
8 -2
Shield
6 -7
8 -9
5
5
Shell
Cable CANbus point-to-point SW1-Controller
Description: cable for the direct point-to-point connection through CANbus (CANOpen)
of a SW1 drive to a controller (PC, PLC, GWC etc.) provided with a SUBD-9M
connector with a compatible pin-out scheme.
CANbus Cable
SW1
RJ45-8_PLUG
8
Controller
SUB-D 9 Fem ale
shielded twisted pairs cable
SHLD
8
7
6
5
4
3
2
1
1
120R
6
CAN_L
CAN_H
CAN_GND
CAN_L
CAN_H
2
7
CAN_GND
3
8
1
4
120R
9
5
SW1
Controller
RJ45-8 Plug
pin #
SUB-D 9 F
pin #
1
2
3
4
5
6
7
8
Shield
Manual_SW1D____GB
7
2
3
Shell
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A.3.5
Adapter RS232 SW1-Controller
Description : adapter to use cables such as Ethernet Standard 8 wires, for the
connection through RS232 of a SW1 drive to a controller (PC, PLC, GWC etc.) provided
with a SUBD-9M connector with a compatible pin-out scheme.
The adaptor has to be positioned on the Controller side. The colour of the cables is
related to the commercial adapter:
brand MH CONNECTORS type MHDA9-SMJ8-K.
RS232 - ADAPTER
14
RJ45 ---> SUB-D
SH LD
CN5A
1
SH LD
1
2
3
4
5
6
7
8
6
BLACK
YELLOW
ORANGE
RED
GREEN
BROWN
GREY
BLUE
BROWN
RXD_232
ORANGE
TXD_232
RXD_232
2
7
0V_RS
TXD_232
3
8
4
9
0V_RS
5
13
GREEN
A.3.6
Adapter RS485 SW1-Controller
Description : adaptor to use cables of the type Ethernet Standard 8 wires, for the
connection through RS485 Full-duplex (4 wires + GND) of a SW1 drive to a controller
(PC, PLC, GWC etc.) foreseen of SUBD-9M connector with compatible pin-out scheme.
The adaptor has to be placed on the side of the Controller.
The colour of the cables is referred to the commercial adaptor:
brand MH CONNECTORS type MHDA9-SMJ8-K.
RS485 - ADAPTER
14
RJ45 ---> SUB-D
1
1
2
3
4
5
6
7
8
BLACK
YELLOW
ORANGE
RED
GREEN
BROW N
GREY
BLUE
GREY
+RX_485
BLACK
+TX_485
BLUE
-RX_485
YELLOW
-TX_485
GREEN
0V_RS
+ RX_485
-RX_485
6
2
7
0V_RS
3
+ TX_485
-TX_485
8
4
9
5
13
SH LD
SH LD
CN5A
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A.3.7
Adapter CANbus SW1-Controller
Description : adapter to use cables of the type Ethernet Standard 8 wires, for the
connection through CANbus (CANopen) of a SW1 drive to a controller (PC, PLC, GWC
etc.) foreseen of a SUBD-9M connector with a pin-out compatible scheme.
The adaptor has to be placed on the side of the Controller.
The colour of the cables is referred to the commercial adaptor:
brand MH CONNECTORS type MHDA9-SMJ8-K.
CANBUS - ADAPTER
14
RJ45 ---> SUB-D
SH LD
SH LD
CN5A
1
1
2
3
4
5
6
7
8
BLACK
YELLOW
ORANGE
RED
GREEN
BROW N
GREY
BLUE
CAN_H
CAN_L
CAN_GND
CAN_GND
GREY
CAN_GND
YELLOW
CAN_L
BLACK
CAN_H
ORANGE
CAN_GND
6
2
7
3
8
4
9
13
5
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