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GA-P180/300-024
Direct coupled, non-spring return actuators, 180 in-lb/300 in-lb
User Manual
August 2009 Revision
ISO 9001
Customer Service (858) 761-9331
Fax (858) 578-4633
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
Page 3
page
1 Application ............................................................................................................................4
2 Safety remarks......................................................................................................................4
3 Installation.............................................................................................................................4
4 Position indication................................................................................................................5
5 Wiring configuration ............................................................................................................6
6 Function and signal selection.............................................................................................7
7 Connection of positioner FGEB..........................................................................................7
8 Parallel control of two or more actuators ..........................................................................8
9 Dimensions ...........................................................................................................................9
10 Ordering information............................................................................................................9
11 Specifications .....................................................................................................................10
12 Positioners ..........................................................................................................................11
Customer Service (858) 761-9331
Fax (858) 578-4633
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
Page 4
Direct coupled, non-spring return actuators, 180 in-lb/300 in-lb
1
Application
Actuators to be easily installed by direct shaft mounting on air dampers, shutters and butterfly valves in
ventilation and air conditioning systems. Can be controlled by any compatible electric or electronic analog
controller DDC/PLC control or automation system. The actuators should be mounted indoors in a dry environment, relatively free from corrosive fumes.
2
Safety remarks
The actuators are not suitable for use in explosive atmospheric applications!
All service to the actuators (mounting, electrical connection, retrofitting and repair) must be carried out with the
power supply disconnected. The electrical connection must be done by a trained and competent person considering the wiring diagrams, local and national regulations. Use copper twisted conductors only. Provide disconnect and overload protection if necessary.
This actuator may only be operated by 24 VAC/VDC!
The transformer must be sized according to technical data of the actuator (see section 11). Electronics and
controllers must be powered from a separate transformer when controller power is full-wave rectified. Otherwise
the controller or the actuator may be damaged.
Always read the controller installation instructions before making any connection!
3
Installation
Direct mounting with V-bolt clamp to the damper shaft (diagr. 1) and fixing with enclosed anti-rotation
mounting bracket (diagr. 2).
Shaft: Ø 3/8" to 3/4" (Ø 9 - 20 mm)
3/8" to 5/8" ( 9 - 16 mm)
•
•
•
Turn the damper until the blades are closed
Disengage the gears by pressing the red button and rotate the clamp until the switching position
indication shows 90°
Tighten the nuts on the clamp (4 - 6 ft-lb)
diagram 1
diagram 2
Customer Service (858) 761-9331
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9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
Page 5
If the damper shaft is too short:
Proceed as in diagram 3:
•
•
•
•
Remove the snap ring
Pull out the V-bolt clamp assembly from
the actuator towards outside
Push the V-bolt clamp assembly from the
opposite face
Refit the snap ring
diagram 3
90
75
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9730 Distribution Avenue, San Diego, CA 92121
90
0
Customer Service (858) 761-9331
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0
60
45 30 15
0...90°
The damper position can be seen from the scale
0° - 90°. A remote display can be connected to the
servomotors with modulating control (see wiring
configuration).
0
75 60 45 3
0...90°
Position indication
15
4
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
5
Page 6
Wiring configuration
Notes:
• Actuators are provided with color coded wires.
• Observe polarity on secondary of transformers. All common and signal (-) must be connected in line.
Incorrect polarity can cause controller damage or operation error.
• Long wire runs requires a 4-wire configuration (connect common for power and control signal at the
actuator or close by). Greater than a 0.2 V drop must be avoided for any common wire.
• Always use a separate transformer when controller power is full-wave rectified.
• Controller and actuators must have separate transformers for paralleled multi-actuator application.
• Provide overload protection for line voltage and disconnect as required.
GA-P180/300-024
Proportional control
com
+
Y
U
~
blk
red
wht grn
(+) U, Feedback signal*, (0)2-10 VDC
(-) or supply of 10/15 VDC
Line L2
Volts L1
24 VAC
Transformer
Multiple actuators
(maximum quantities)
(-) (+)
Y, Control signal
(0)2-10 VDC, or (0)4-20 mA
GA-P180/300-024
Proportional
Stacking (torque is additive)
4
Parallel connection
(0)2-10 VDC
20
Parallel connection
(0)4-20 mA
10
Master-slave
via U, feedback signal
10
Customer Service (858) 761-9331
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* Signal can provide position indication or masterslave applications.
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
6
Page 7
Function and signal selection
Function and Signal Selection
Functional switch
L/R selector (built-in actuator cover)
Select
Angle of rotation
R
L
CW/0-90°
CCW/90-0°
Signal selector
On
(DIP switch built-on
printed circuit-board)
Off
“with increase
of control signal”
1
2
3
4
5
6
DIP switch setting
Off
On
Y, control signal:
• 0-10 VDC
• 2-10 VDC
• 0-20 mA
• 4-20 mA
2
1,2
1
1
1,2
2
U, feedback signal:
• 0-10 VDC
• 2-10 VDC
4
4 (1=OFF)
3 (1=ON)
3
or VDC supply:
• 10 VDC
• 15 VDC
3
3,5
4,5
4
Unused DIP switches should be in the OFF position!
Allowable combinations of control signal (Y) and
feedback signal (U), respectively:
• (Y) 0-10 VDC + (U) 0-10 VDC
• (Y) 0-20 mA
+ (U) 0-10 VDC
• (Y) 2-10 VDC + (U) 2-10 VDC
• (Y) 4-20 mA
+ (U) 2-10 VDC
Factory set:
7
Y, control signal: 2-10 VDC
U, feedback signal: 2-10 VDC
OFF = 1, 2, 4, 5, 6 / ON =3
Connection of positioner FGEB
GA-P180/300-024
Proportional control
com
+
Y
Positioner
FGEB
U
~
blk
red
wht grn
1
2
3
4
15 VDC
0-10 VDC
Line L2
Volts L1
24 VAC
Transformer
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Attention:
The dip switches of the signal
selector must stay in correct
position.
input signal 0-10 VDC
output signal 0-10 VDC
Notes:
•
Provide overload protection
and disconnect as required.
•
Always use a separate
transformer when controller
power is full-wave.
•
Set reversing switch L/R as
required.
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
8
Page 8
Parallel control of two or more actuators
Notes:
• Provide overload protection and disconnect as required.
• Always use a separate transformer when controller power is full-wave.
• Set reversing switch L/R as required.
GA-P180/300-024
Proportional control
com
+
Y
com
U
~
blk
Y, Control signal
red
+
Y
U
~
wht grn
blk
red
wht grn
(+)
(-)
U
U
Line L2
Volts L1
24 VAC
Transformer
U, Feedback signal
Attention:
•
Observe polarity on secondary of transformers.
•
Connect all actuator black wires to line of transformer and all red wires to the other leg of the
transformer and all white wires together to “Y“ of control signal.
Incorrect polarity can damage controller or cause an error in operation!
Before starting the operation, all electrical and mechanical functions have to be checked!
The actuator and the controller must be powered by separate transformer!
Customer Service (858) 761-9331
Fax (858) 578-4633
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
Dimensions
4.86
[123.35]
0.35
[9.00]
max.1.01
[25.60]
1.2
[30.50]
0.51
[13.00]
1.42
[36.00]
max.3.41
[86.50]
0.87
[22.00]
5.87
[149.00]
0.75
[19.00]
2.94
[74.60]
1.25
[31.80]
disengage
button
2.61
[66.20]
9
Page 9
0.39
[10.00]
4" ]
3/ .00
0
[2
75
24
0. 0]
M 6.0
[
90
0
3.56
[90.50]
15
30
0...90fl
3.65
[92.70]
45
90
0
60
45 30 15
0...90fl
inches [mm]
Note:
Anti-rotation mounting
bracket supplied
w/actuator
max.7.01
[178.00]
10 Ordering information
GA-P180-024
GA-P300-024
w/torque 180 in-lb
w/torque 300 in-lb
Customer Service (858) 761-9331
Fax (858) 578-4633
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
Page 10
11 Specifications
Control
Input signal
Input impedance
Feedback signal
Electrical
Power supply
Over voltage
Power consumption
· GA-P180-024
· GA-P300-024
Performance
Torque
· GA-P180-024
· GA-P300-024
Damper size
· GA-P180-024
· GA-P300-024
Angle of rotation
· CCW(L) and CW(R)
Rotation time
· GA-P180-024
· GA-P300-024
Power failure
Position indicator
Synchronization
Overload protection
Manual override
Motor type
Noise level
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Proportional
(0)2-10 VDC,
or (0)4-20 mA,
switch selectable
100 kΩ
(0)2-10 VDC
or for use as constant
power supply 10/15 VDC
0.5 A (see section 6)
24 VAC/VDC ± 20%,
50/60 Hz
Up to 40 V, max. 5 sec.
4.0 W (5.5 VA)
5.0 W (6.5 VA)
180 in-lb (20 Nm)
300 in-lb (34 Nm)
Up to 45 sq. ft. (4 m2)
Up to 75 sq. ft. (7 m2)
0-91°/91-0°, selectable
L/R selector, built-in
actuator cover
60 to 80 sec/0-90°
60 to 100 sec/0-90°
Stays in last position of
operation
0-90° and adj. visual
indicator
± 1%
Electronic throughout
rotation
Built-in disengage button
DC motor
Max. 40 dB(A)
Environmental
Permissible ambient
· working temperature -22°F to 122°F
(-30°C to 50°C)
· storage temperature -40°F to 176°F
(-40°C to 80°C)
· humidity
5-95% RH, non-condensing
Physical
Enclosure
· cover
ABS, UL 94-5V
· base
PA 6.6
· color
Grey and black
· protection
NEMA 2
Mounting position
Any position
Anti-rotation bracket
Included w/actuator
Stacking/paralleling
Refer to table
“Multiple Actuators”
Clamp connection to
· round shaft
Ø 3/8" to 3/4"
(9 to 20 mm)
· square shaft
3/8" to 5/8"
(9 to 16 mm)
Wire connection
3 ft. (0.9 m) appliance
cable, color coded
· option, on request
Plenum rated cable
Wire size
18 AWG (0.75 mm2)
1/2", built-in
Conduit connector
Dimensions
7.01 x 3.65 x 2.95 in.
(178 x 92.7 x 75 mm)
Weight
3.3 lbs. (1.5 kg)
Manufacturing
ISO 9001 certified
Listings/Approvals
CE
UL and CSA
Warranty
Five-year material and
workmanship
(Two-year standard,
three-year conditional)
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany
User Manual - GA-P180/300-024
Page 11
12 Positioners
1.5354
[39.00]
100
R
1.0236
[26.00]
0.2362
[6.00]
0.2362
[6.00]
80
80
% NE
U
GR
Ø 0.133 [Ø 3.4]
40
60
% NER
U
GR
60
0
1.8898
[48.00]
20
0
40
2.7559
[70.00]
0.039...0.196
[1...5 mm]
1.8898
[48.00]
20
FGEB-AB-4 with housing surface mount
100
FGEB-EB-4 panel flush mount
0.2362
[6.00]
0.2362
[6.00]
2.7559
[70.00]
1.063
[27.00]
Ø 0.315 [Ø 8]
1.8504
[47.00]
0.5512
[14.00]
0.5512
[14.00]
inches [mm]
The positioner will be supplied with 15 VDC from
the actuator.
Control voltage 0-10 VDC
Wiring diagram see section 7
Customer Service (858) 761-9331
Fax (858) 578-4633
B u y C o n t r o l s . u s
9730 Distribution Avenue, San Diego, CA 92121
Specification subject to change without notice.
Printed in Germany