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Operation Spirit275a User’s Manual Rev K Piercing Thick Materials Care must be taken when piercing thick materials in order to prevent damage to the shield cap and nozzle. As with all thicknesses, the pierce height must be set high enough so the metal ejected while piercing does not come into contact with the shield cap. Also, some of the material ejected during the pierce may adhere to the top side of the plate and form a ring of solidified material around the pierce point. Action must be taken so the torch does not move from the pierce height down to the cutting height and come into contact with this solidified metal. The torch should not move from the pierce height down to the cutting height until the x/y machine has moved the torch away from the pierce point. One way to accomplish this may be to program the pierce time on the torch height control system to a value that is longer than the x/y machine motion delay time. On very thick materials, an edge start or moving pierce may be required to prevent damage to the torch consumables. With a moving pierce, the x/y machine should begin moving at approximately 5–10 inches/minute (125–250 mm/min) as soon as the arc transfers to the plate. After the arc completely penetrates the plate, the torch should be positioned at the proper cutting height and the x/y machine speed should be increased to the correct level. With an edge start, the torch should be positioned at the edge of the material prior to starting the arc. This information is subject to the controls of the Export Administration Regulations [EAR]. This information shall not be provided to non-U.S. persons or transferred by any means to any location outside the United States contrary to the requirements of the EAR. 4-20