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DOUBLE DOOR ASSEMBLE & DISASSEMBLE WHITE GOODS CUSTOMER SUPPORT A- Changing The Door Swing Direction to Right Hand 1- Unscrew the two screws which are fixing the 2- Dismantle the refrigerator and freezer middle hinge. (Fig-1) Also remove the two middle door from cabinet by pulling towards to you together with the middle hinge. (Fig-2) hinge screw caps (big) on the left side. Remove the two middle hinge screw caps (big) Figure-1 Figure-2 3- Remove the kick plate by pulling forward. Unscrew the bottom hinge fixing screws and remove it. Unscrew the pin of the hinge from Hole 1, rotate the bottom hinge 900 and screw the pin to Hole 2.(See Detail A) Then screw the hinge to bottom left side of refrigerator. (Fig-3) Hole 2 Hole 1 Detail-A Bottom hinge and kick plate Figure-3 1 APRIL 2014 DOUBLE DOOR WHITE GOODS CUSTOMER SUPPORT ASSEMBLE & DISASSEMBLE 4- Remove the head panel hinge covers and unscrew the two screws fixing the top hinge and remove it. Unscrew the pin of the top hinge. Turn the hinge by 1800 then screw it to the left side hinge holes. Screw the pin of the top hinge.(Fig 4) Fix the hinge covers by replacing the right and left one. Insert the two middle hinge screw caps (big) that are put in the user manuel bag to right side cap holes. Turn the top hinge 180° Insert the two middle hinge screw caps (big) Hinge covers Figure-4 5- Replace the top bushing and top bushing cap. (Fig-5) (You can use the bushing cap that is put in the user manuel bag) Remove the bottom bushing and bottom stopper and assemble them to the left side. (Fig-5) 6- Remove the right door catcher and assemble the left door catcher (which is put in the user manual bag) to the left. (FIG-6) FREEZER DOOR Right catcher Figure-5 Left catcher Figure-6 2 APRIL 2014 DOUBLE DOOR WHITE GOODS ASSEMBLE & DISASSEMBLE CUSTOMER SUPPORT 7- Turn the middle hinge 180º. Assemble the freezer door and refrigerator door together with middle hinge (Reverse operation of item 2) Fix the middle hinge by tighting the screws. Finally,by using a knife cut left side of the kick plate and assemble it. (Fig-7) Turn the middle hinge 180° Figure-7 3 APRIL 2014 DOUBLE DOOR WHITE GOODS ASSEMBLE & DISASSEMBLE CUSTOMER SUPPORT B - Changing The Thermostat : 1) Remove the lamp cover and unscrew the fixing screw. 2) Remove the thermostat box by pulling it and disconnecting the cable terminals. 3) Remove the thermostat knob by pulling forward. Loosen the nut which is fixing the thermostat. 4) Pull out the thermostat bulb from the housing. 5) Replace the thermostat with the new one and assemble the thermostat box following the steps backwards. C - Thermostat Knob •This knob is used to control the temperature of the freezer and refrigerator parts automatically. It can be set to any value between “0“ and “5“positions. • “ 0 ” position indicates that the thermostat is “off ”.The refrigerator is “off ” on this setting. • By turning the knob between “1” and “5”, you can increase or decrease the cooling degree. • The refrigerator is designed to get optimum performance when the thermostat knob is set between position “2” to “4”. 4 APRIL 2014 DOUBLE DOOR CUSTOMER SUPPORT REFRIGERANT CYCLE DIAGRAM WHITE GOODS F EVAPORATOR CONDENSER DRYER R EVAPORATOR CAPILLARY HOT PIPE SUCTION PIPE 5 SUCTION PIPE R EVAPORATOR F EVAPORATOR CAPILLARY DRYER HOT PIPE CONDENSER COMPRESSOR COMPRESSOR APRIL 2014 DOUBLE DOOR CUSTOMER SUPPORT TROUBLE-SHOOTING CHART WHITE GOODS No/Insufficient cooling Check the supply voltage (220-240v) Is it ok? Inform customer (220-240v) No Yes Check the voltage at compressor terminals (220-240v) Is it ok? No No Is compressor working? Yes Is the power consumption of compressor normal? No Yes Is the thermostat ok? No Yes Replace the thermostat Check thermostat connections No Yes There might be clogging Evacuate the system, (**) Charge the gas again. Yes Break the service pipe, is there any gas evacuation? No Is over load relay ok? Yes Is it working normally ? Yes No Replace over load relay group Compressor windings might be faulty or there might mechanical jamming (***). Check the compressor, replace if needed. Check the compressor, replace if there is problem with pressure. Adjust the thermostat according to seasonal conditions. Check if there is any leakage by the help of foam (*). Fix and Charge the gas again (**). Check the thermostat settings. Adjust the thermostat according to seasonal conditions. (*) Check all pipes, tubes and welding points against gas leakage. (**) Before charging gas to system, change dryer and vacuum at least 30 minutes, then charge the system with amount written on label (***) Compressor primary winding should be around 10 Ω and secondary around 15 Ω (at 25 0C ambiance temp.) 6 APRIL 2014 DOUBLE DOOR CUSTOMER SUPPORT TROUBLE-SHOOTING CHART WHITE GOODS Excessive Cooling Is the thermostat setting appropriate to season conditions? No Adjust the thermostat according to seasonal conditions. Yes Is there any icing formation in refrigerator section? No Is the icing at the whole of back wall (on serpentine)? Yes Yes Set thermostat to a lower setting; did thermostat cut-out? (Compressor stops running) Yes Check the thermostat bulb; does it touch the end of the pipe? If not push the bulb until end No Check the temperature values of fridge section (***) Are they normal? No Is thermostat connections ok? Yes No Compressor pressure might be low or there might me clogging at the system, Check the gas and pressure level, If there is clogging; clean the system (*) and gas charge again.(**) No Yes Correct the thermostat connections Replace thermostat Adjust the thermostat. Inform the customer Replace thermostat 7 APRIL 2014 DOUBLE DOOR CUSTOMER SUPPORT TROUBLE-SHOOTING CHART WHITE GOODS Door/Gasket Adjustment Is the ground under the unit is flat? No Product should be on a firm and flat surface Yes Are the adjustable feet in correct position? No Adjust the feet properly according to ground surface Yes Is there any misalignment at hinge axis or loose screws? Yes Correct the axis and tighten the screws No Is the form of gasket deformed? No As a service solution add 3 washers between the door bottom and hinge. Yes Correct the gasket form with hot water (*). Check after correction. Is the gasket closing properly? No If the gasket is changeable replace the gasket; if not replace the door. Yes Heavy foods/drinks on the door shelves must be shifted to the hinged side. (*) Correct the gasket form by the help of hot water and hair dryer. 8 APRIL 2014 DOUBLE DOOR CUSTOMER SUPPORT TROUBLE-SHOOTING CHART WHITE GOODS Abnormal Noise Is the ground under the unit is flat? Adjust the feet properly according to ground surface No Are the adjustable feet in correct position? Hayır Product should be on a firm and flat surface Yes Yes Yes Tighten the compressor feet. Are compressor feet loose? No Are capillary or other loadside pipes touching somewhere? Yes Pipes should not touch any other surfaces. No Is there bitumen on the capillary Yes and on the place that capillary Vacuum the system and make gas charge leaves the heat exchanger ? No Place the bitumen on capillary and on point that capillary leaves the heat exchanger. 9 APRIL 2014