Download Fusion Technology

Table of contents
Page
place holder (delete page)
369
Equipment for Cutting, Chamfering, Peeling Plastic Pipe
373
Electro Plus & Accessories
380
MSA 250 & Accessories
382
MSA 330 & Accessories
384
MSA 340 & Accessories
386
SG 125 and MSE63/MSE110 Socket Fusion
390
MC 110 Butt Fusion Machine
394
TM 160-250-315 CNC
396
GF 400 CNC Butt Fusion Machine
397
GF 630 CNC Butt Fusion Machine
399
Facing Tool Blade Sets for GF 160-630
401
IR63 Plus ® Fusion Joining Machine and Accessories
404
371
Page
372
IR-110 Plus® Fusion Joining Machine and Accessories
407
IR-225 Plus® Fusion Joining Machine and Accessories
409
Upgrade Programs for IR Plastic Fusion Joining Machines
412
BCF Plus Plastic Fusion Joining Machine
415
Accessories for IR and BCF Plastic Fusion Joining Machines
420
Rental Program
421
Equipment for Cutting, Chamfering, Peeling
Plastic Pipe
PPC Plastic pipe cutter
D
• For cutting plastic pipes d10 - d160
d-d
Article
[mm]
10 ‐ 63 PPC 63, s max. = 7.2 mm
50 ‐ 110 PPC 110, s max. = 12.7 mm
110 ‐ 160 PPC 160, s max. = 19.0 mm
code
USD
weight
790 109 001 *
790 109 002 *
790 109 003 *
94.85
202.06
241.24
1.907
3.580
4.877
[lb]
Replacement cutting wheels
closest inch
[inch]
1
∕8 ‐ 2
1 1∕2 ‐ 4
4‐6
D
• for plastic pipe cutter
d-d
Article
[mm]
10 ‐ 63 SR 63 max. s = 7.2 mm
50 ‐ 110 SR 110/160 max. s = 12.7 mm
110 ‐ 160 SR 160 max. s = 19.0 mm
code
USD
weight
790 109 011 *
790 109 012 *
790 109 013 *
26.80 0.009
44.33 0.033
52.58 0.051
[lb]
Plastic pipe cutter
D
• The KS 355 is the ideal tool for simple right angle precision
cutting of PVC, PE and PP pipes. Size range d 160 to 355
mm with a wall thickness up to 40 mm. The transport box is
included.
Unique clamping mechanism, no additional tools like belts,
chains or reduction inserts necessary.
•
d-d
code
[mm]
160 ‐ 355 790 202 001 *
USD
weight
4,041.24
77.162
[lb]
KS 355 Saw blade Ø 180x30
code
USD
weight
790 202 011 *
288.66
0.992
[lb]
Manual pipe peeling tool
d
[mm]
20
25
32
40
50
63
75
90
110
D
code
USD
weight
799 300 260 *
799 300 270 *
799 300 280 *
799 300 290 *
799 300 300 *
799 300 310 *
799 300 320 *
799 300 330 *
799 300 340 *
131.96
131.96
131.96
181.44
192.78
219.59
247.42
285.57
309.28
0.192
0.176
0.218
0.529
0.538
1.118
1.499
2.218
2.987
D
[lb]
373
Replacement Blade
Peeling tool blade
d
[mm]
20
25
32
40
50
63
75
90
110
D
code
USD
weight
799 300 266 *
799 300 276 *
799 300 286 *
799 300 296 *
799 300 306 *
799 300 316 *
799 300 326 *
799 300 336 *
799 300 346 *
24.74
24.74
24.74
24.74
24.74
36.08
36.08
51.55
51.55
0.029
0.033
0.002
0.044
0.042
0.053
0.062
0.084
0.101
[lb]
Chamfering Tools
D
• Chamfering tool (15° bevel) for plastic pipes (PVC, ABS, PB,
PP, PE). Coated prism surface suitable for clean room applications. Fast and reliable adjustment to the different pipe diameters and wall thickness.
d-d
[mm]
code
16 ‐ 200 790 309 003 *
63 ‐ 400 790 309 004 *
USD
weight
413.40
540.21
2.258
5.617
[lb]
Chamfering Tool for PPro-Seal, Fuseal
PP, Fuseal 25/50 and PE-100. Sizes 1/2" 1-1/4"
Size
[inch]
∕2
∕4
1
1 1∕4
1
3
code
USD
150 309 010 *
150 309 011 *
150 309 012 *
150 309 013 *
28.77
28.77
29.39
29.39
Chamfering Tool
Chamfering tool for PPro-Seal, Fuseal PP, and Fuseal 25/50.
Sizes 1 1/4" to 4".
374
code
USD
Description
150 109 104 *
99.98 1 1/4" - 4" Chamfering Tool
D
D
Plastic pipe cutter
D
• The easy handling and an optimal safety do make the saw indispensable on each construction site
• Motor hand-circular saw with chain guiding
• The machine consists of a motorized hand saw, with guide
carriage and tensioning chain for each pipe diameter
• The tensioning chain is to be out around the pipe and tight•
ened by means of the chain tensioner. The carriage is applied
with the hand circular saw. The pipe is cut by moving the carriage around the pipe.
A quick, clean and right angled cut is the result
The KS 1600 is used for cutting plastic pipes fast, cleanly and
properly right-angled from diameter 500 mm up to 1600 mm
with a wall thickness of max. 60 mm. For each pipe diameter,
the appropriate chain length is necessary. The saw is to be put
on the tensioned chain as per user manual which serves as a
guiding device for the saw over a full 360° turn. The guard plate
covers the saw blade also during operation and provides full
protection for the user at all times. The KS 1600 basic kit consists of a circular-hand saw, 230 V / 2200 W with carriage, 2
tension chains for d560 mm and d630 mm as well as a chain
tensioner. The whole equipment comes in a convenient and robust transport box. The easy handling and the optimal safety
features make this tool indispensable on every building site.
Scope of delivery:
1 Circular-hand saw, 1 tensioning chain d560 mm, 1 tensioning
chain d630 mm, 1 chain tensioner, 1 hex-wrench size 5, 1 hexwrench size 6, 1 operating instruction, transport box
Technical data:
Dimension range:d500 - 1600 mm
(In combination with the respective tensioning chain)
Plug: EU-Plug
Voltage:230 V AC
Power: 2200 Watt
Frequency:50-60 Hz
Circular saw blade outer-Ø: 240 mm
RPM: 4100
Sound level: 104 dB (A)
Weight saw: 15.5 kg
Weight KS 1600 Basic Kit: 43.5 kg
Dimensions saw (W x H x D): 790 x 330 x 335 mm
Dimensions Transport Box: 950 x 400 x 395 mm
Type
KS 1600 Basic Kit
d-d
[mm]
code
500 ‐ 1600 790 109 600 *
USD
weight
5,622.68
94.799
[lb]
375
KS 1600 Chain Holder
D
• Chain tensioner is included in the scope of delivery of the KS
1600 Basic Kit (790 109 600).
d-d
code
[mm]
500 ‐ 1600 790 109 616 *
USD
weight
579.38
0.882
[lb]
KS 1600 Tensioning Chains
D
• Chains for d560 mm and d630 mm are included in the scope
of delivery of the KS 1600 Basic Kit (790 109 600).
d
[mm]
code
500 790 109 605 *
USD
weight
508.25
5.200
[kg]
AQUATAP Installation Tools
D
Tool Box not sold separately
Number
1-7
2
3
4
5
6
Description
code
USD
Complete Tool Box Kit (Includes Items 1-7)
Heater Plate Protector
5/8" Flare - Heater Bushing
Flare Mandrel
Tubing Hex Jaw Pliers
Tube Cutter (KTS 125)
799 530 200 *
799 530 001 *
799 530 155 *
799 530 156 *
799 530 157 *
799 530 158 *
480.41
28.87
51.55
101.03
28.87
30.93
Fortsetzung nächste Seite
376
Rotary Peeler RS
D
This innovative Rotary Peeler RS is designed for universal
peeling at the pipe end for electrofusion couplings, tees and
elbows and as well as for electrofusion saddles.
Suitable for peeling PE80, PE100, PEX and PP pipes.
Features and your advantage:
Spring loaded peeling blade:Peeling quality independent of
pipe ovality or tolerances
Pivoted mounted peeling blade:To compensate the shape of
coiled pipe
Optimized cutting geometry:Defined chip thickness with
cutting width overlap
One tool per dimension:Minimized swivel radius for peeling in
narrow locations
Peeling length:No limitation of peeling length
Guidance rolls:3-point-support for dimensional optimized
cutting feed
Time saving:Tool is always ready for use, it can be used for
the next peeling without having to set the peeling blade back in
its origin position
Your advantage:Time saving and highest repeatable peeling
quality at smallest rotation radius. No operator errors possible
when changing dimension
Included:1 x Rotary Peeler RS, Transport case, Operating
manual, Spare parts list
Article
RS 40
RS 50
RS 63
RS 75
RS 90
RS 110
RS 140
RS 160
RS 225
RS 250
d
[mm]
40
50
63
75
90
110
140
160
225
250
code
USD
weight
790 136 001 *
790 136 002 *
790 136 003 *
790 136 004 *
790 136 005 *
790 136 006
790 136 008 *
790 136 009 *
790 136 012 *
790 136 013 *
Call
Call
Call
Call
Call
Call
Call
Call
Call
Call
2.888
2.888
2.888
3.395
3.395
3.395
3.814
3.814
4.475
5.379
[lb]
Peeling tool PT 2
D
• Scope of delivery: 1 tool (size 1, 2 or 3) in a metal carrying
case.
• The rotating Peeling Tools PT 2 are suitable for preparing
pipe ends (when installing Electrofusion couplers and fittings).
The tool ensures a constant peeling quality on the complete
peeling surface and is suitable for PE80, PE100 and PEX
pipes.
d-d
code
USD
weight
Description
63 ‐ 250 799 300 752 *
Call
15.373
Size 1, peeling length 140 mm
[mm]
[lb]
377
Peeling tool PT 4
D
• The easy-to-use peeling tools PT 4 are suitable for prepar-
ing pipe ends (when installing Electrofusion couplers and
fittings). The tools ensure a constant peeling quality on the
whole peeled area and are suitable for PE80 and PE100
pipes. There is no tool service arrangement for the PT 4.
Scope of delivery: 1 tool with exchangeable blade (4 cutting
surfaces).
•
d
[mm]
20
25
32
40
50
63
e
[mm]
1.9
2.3
3.0
3.7
4.6
5.8
code
USD
weight
Description
799 300 704 *
799 300 706 *
799 300 708 *
799 300 709 *
799 300 710 *
799 300 711 *
Call
Call
Call
Call
Call
Call
0.597
0.679
0.750
0.838
0.961
1.190
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
[lb]
Double clamp
D
• The user-friendly Double Clamps are suitable for coupler con•
nections. They are quickly and easily put into position and
prevent pullout and pipe movements during the fusion time
and cooling time.
Scope of delivery: 1 tool consisting of 1 beam (compact), 2 Vclamps complete with ratchet and belt.
d-d
[mm]
code
63 ‐ 125 799 301 484 *
110 ‐ 225 799 301 486 *
225 ‐ 500 799 301 488 *
USD
weight
Call
Call
Call
7.729
17.456
32.485
[lb]
Quadruple clamp
D
• The professional Quadruple Clamps are suitable for coupler
•
•
connections. They are quickly and easily put into position and
ensure a stress-free fusion. They prevent pullout and pipe
movements during the fusion and cooling times.
Recommended for difficult site conditions with large installation-induced stresses.
Scope of delivery: 1 tool consisting of 1 beam (long), 4 Vclamps complete with ratchet and belt.
d-d
[mm]
code
63 ‐ 125 799 301 459 *
110 ‐ 225 799 301 461 *
225 ‐ 500 799 301 463 *
378
USD
weight
Call
Call
Call
15.745
36.354
62.832
[lb]
379
1:32
1:36
1½"
1:39
1:30
1:50
2"
1:52
1:40
1:30
3"
2:10
1:55
4"
3:55
3:10
6"
4:00
8"
4:00
10"
5:00
12"
Fuseal 25/50™
Fuseal
PPro-Seal™
Electro Plus
and
MSA 250
®
Product
Electrofusion
4
½"
4
¾"
4
1"
Number of Joints Possible per Cycle
4
4
4
4
2"
4
1½"
4
4
4
3"
4
4
4"
4
4
6"
2
8"
2
10"
2
12"
*All times in miutes: seconds and are approximate based in 68˚F/20˚C ambient temperature. These times are only for the fusion process and do not include the cooling times.
1:26
1:27
1"
Fuseal 25/50™
1:20
¾"
1:20
PPro-Seal™
Electro Plus
and
MSA 250
½"
Fuseal®
Product
Electrofusion
Electrofusion Process Times
Electro Plus & Accessories
Electro Plus®
D
Advantages
Intuitive user interface
Multiple joint capability for speedy installations
Integral carrying case for ease of transportation
One-button repeat fusion cycle for same size joints
Self-diagnostic error detection system
Automatic compensation for ambient temperature
The Electro Plus® fusion machine can be used to join the
following piping systems:
Fuseal 1½-12'', Fuseal Squared 1½-12'', Fuseal 25/50 1½-6''
and PPro-Seal ½-3''.
This complete machine includes:
Fusion Power Unit, Hand Held Unit and the Cable Assembly.
Technical Data
Operating Temper- 14°F (-10°C) to 113°F (45°C)
ature
Input Voltage
100-130 V AC / 200-250 V AC
Input Frequency
50Hz - 60 Hz
Output Voltage
0 – 28.5 V AC
Output Current
0-50 Amps
Power Consumption
1200 Watts max.
Power Cable
Length
5ft. (1.5m)
Fusion Cable
Length
18ft. (5.5m)
Remote Cable
Length
20ft. (6m)
Dimensions (WxHxD)
22x14x10 inch
Weight
45lbs (20.5kg)
Description
code
USD
weight
Electro Plus
150 000 001 *
2,180.41
42.990
[lb]
Hand Held Unit
D
Complete hand held unit with connection cable and protection
case.
This is a replacement unit which can be used on any Electro
Plus machine.
Description
code
USD
Hand Held Unit
150 000 003 *
382.47
Cable Assembly
D
Complete cable assembly with connector plug.
This is a replacement unit which can be used on any Electro
Plus machine.
380
Description
code
USD
Cable Assembly
150 000 004 *
541.24
Fusion Power Unit
D
Complete fusion power unit with main power cable.
This is a replacement unit which can be used with any hand
held unit and cable assembly.
Description
code
USD
Fusion Power Unit
150 000 002 *
1,311.34
381
MSA 250 & Accessories
MSA Plus 250 EX Multi
Automatic Electrofusion Unit
D
Monovalent automatic electrofusion unit with barcode scanner.
The MSA units with the unique inverter technology and the
active cooling system for trouble-free operation from generator
or mains supply. Suitable for jointing in series. The unit is
robust, light and easy to use. Single push-button operation,
display shows fusion time and energy consumed. Inclusive
transport box, 1 pair of angle adapter clips 4.0mm, cable
assembly, barcode set with continuity tester and instruction
manual.
The MSA Plus 250 EX Multi can be used to join the following
piping systems: PE Ø 20-400; INSTAFLEX PB Ø 125, 160, 225;
Fuseal SeaDrain Ø 1½-12"; Fuseal 1½-12"; Fuseal Squared
1½-12"; Fuseal 25/50 1½-6"; and PPro-Seal.
Technical Data
Ambient temperature
14°F (-10°C) to 113°F (+45°C)
Mains voltage
180 V - 264 V AC
Mains frequency
45Hz - 65 Hz
Fusion voltage
8 - 42 (48) V AC
Fusion current
max. 80 A
Power
max. 3500 W
Protection
1 / IP 65
Mains cable
3m
Fusion cable
3m
Dimensions (WxHxD)
20"x15"x10"
Weight incl. cables
25.5 lbs (11.5 kg)
Display
LED 1 x 4 N, 7 Segments
Size display (WxH)
50 x 18 mm
Type
code
USD
weight
Description
MSA Plus 250 EX Multi
799 350 520 *
3,442.27
36.068
barcode scanner, transport case
[lb]
Barcode Set with Continuity Tester
D
Replacement barcode set with barcode cards for the following
systems: Fuseal 1-12", Fuseal 25/50 1-6" and PPro-Seal -3".
Description
code
Barcode Set with Continuity Tester 799 350 900 *
Continuity Tester 799 350 901 *
Operation Mode Cards MSA250 EX Multi 799 350 902 *
MSA Fusion Cables
code
Single Cable 799 350 910 *
Cable Assembly 799 350 911 *
382
weight
[lb]
28.87 0.661
17.53 0.441
11.34 0.220
D
Replacement MSA fusion cables 5 feet long.
Description
USD
USD
weight
104.12
288.66
0.882
1.764
[lb]
MSA Barcode Scanner
D
• Robust, handy barcode scanner with a high reading perfor-
mance made for the construction site. Quick, safe and professional! Compatible with MSA 500, MSA 3000, MSA 250,
300, 350 and 400 and MSA Plus 250-400 Electrofusion control units.
code
USD
weight
Description
799 350 419 *
396.91
0.772
Barcode scanner with pouch and instructions
[lb]
MSA Carrying Case
Description
D
code
MSA Carrying Case, 20"x10"x15" 799 350 473 *
USD
weight
207.22
12.214
[lb]
383
MSA 330 & Accessories
MSA 330 Electrofusion unit with jointing
data recording
The MSA 330 electrofusion unit combines high performance in
jointing with easy and safe handling. The internal memory has
a capacity of 500 jointing records, for data transfer the unit is
equipped with an USB interface. The record is delivered as PDF
or CSV format, both are manageable with common and free
PC software applications. An intuitive operation menu guides
you through the complete jointing process. For fusion data
input a barcode reader pen or a scanner is connected. The
entire welding process is controlled and regulated with energy
output compensation depending on ambient temperature and
the indication of cooling time. Robust aluminum housing with
convenient cable winding and handle for weight balanced
transport. The unit is suitable for jointing in series.
Scope of delivery: dedicated transport case, pouch for optical
pen or scanner, 2 pairs of angle adapter clips 4,0 mm and 4,7
mm, operation instructions and configuration chart.
Technical Data
384
Ambient temperature
-10°C to +45°C
Mains voltage
180 V - 265 V AC
Mains frequency
40 Hz - 70 Hz
Fusion voltage
8 - 48 V AC
Fusion current
max. 90 A
Suggested power generator
3,5 kVA ( 5,0 kVA for fittings with
Ø>200mm )
Protection
Class 1 / IP 54
Mains cable
4m
Fusion cable
4m
Interface
USB (type A) for PC communication and software updates
Dimensions (WxHxD)
280 x 480 x 320 mm
Weight incl. cables
ca. 21,7 kg
Display
LCD (20 alphanumerical char. x 4
lines), contrast adjustment, blue
background, white characters
Languages
10
Description
code
USD
weight
Barcode scanner, transport case
790 160 005 *
4,072.16
66.139
[lb]
D
MSA 330 - 115 Volt
Electrofusion unit with jointing data recording
The MSA 330 electrofusion unit combines high performance in jointing with easy and
safe handling. The internal memory has a capacity of 500 jointing records, for data
transfer the unit is equipped with an USB interface. The record is delivered as PDF or
CSV format, both are manageable with common and free PC software applications. An
intuitive operation menu is guiding through the complete jointing process. For fusion
data input a barcode scanner is connected (manual data input configurable). The
entire welding process is controlled and regulated with energy output compensation
depending on ambient temperature and indication of cooling time. The unit is suitable
for jointing in series. Robust aluminum housing with convenient cable rewind and
handle for weight balanced transport. Fusion cable detachable with military connector.
Inclusive dedicated transport case, pouch for scanner, 2 pairs of angle adapter clips 4,0
mm and 4,7 mm, operation instructions and configuration chart.
Technical Data
Ambient temperature
-10°C to +45°C
Mains voltage
90 V - 135 V AC
Mains frequency
40 Hz - 70 Hz
Fusion voltage
8 - 48 V AC
Fusion current
max. 90 A
Suggested power generator
3,5 kVA (5,0 kVA for fittings with Ø>200mm)
Protection
Class 1 / IP 54
Mains cable
10 m
Fusion cable
3m
Interface
USB (type A) for PC communication and software updates
Dimensions (WxHxD)
280 x 480 x 320 mm
Weight incl. cables
25 kg
Display
LCD (20 alphanumerical char. x 4 lines), contrast adjustment, blue background, white characters
Languages
10
Description
code
USD
weight
Barcode scanner, transport case
790 160 017
Call
70.548
[lb]
Adapter
D
• Adapters for Electrofusion units with 4 mm connectors.
• Compatible with electrofusion units MSA 330 and MSA 340
Type
4.0 x 4.7mm
Description
code
Adapter, white 150 000 201 *
USD
weight
[lb]
95.85 0.03
MSA Barcode Scanner
D
• Compatible with MSA 330 and MSA 340
code
USD
weight
Description
150 000 202 *
420.10
0.772
Barcode scanner
with pouch and
instructions
[lb]
385
MSA 340 & Accessories
MSA 340 Traceability Electrofusion unit
with GPS function
High performance electrofusion unit providing an entire documentation of fusion and traceability data (ISO 12176) including
GPS coordinates added automatically to each fusion record.
The internal memory has a capacity of 1000 jointing records,
for data transfer the unit is equipped with an USB interface. The
record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. An intuitive operation menu guides you through the complete jointing
process. For fusion data input a barcode scanner is connected.
The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature
and indication of cooling time. Robust aluminum housing with
convenient cable winding and handle for weight balanced transport. Suitable for jointing in series. Rental time period programmable by the machine owner, unit blocks on expiring date, reset by password. Scope of delivery: dedicated transport case,
pouch for scanner, 2 pairs of angle adapter clips 4.0mm and
4.7mm operation instructions and configuration chart.
Technical Data
Ambient Temperature -10°C to +45°C
Mains voltage 180V - 265 V AC
Mains frequency 40 Hz - 70 Hz
Fusion voltage 8 - 48 V AC
Fusion current max. 90 A
Suggested power generator 3.5 kVA (5.0 kVA for fittings with
Ø>200mm)
Protection Class 1 / IP 54
Mains cable4m
Fusion cable4m
Interface USB (type A) for PC communication and software updates
Dimensions (WxHxD)280 x 480 x 320 mm
Weight incl. cables ca. 21.7 kg
DisplayLCD (20 alphanumerical char. x 4 lines), contrast adjustment, blue background, white characters
Languages10
386
Description
code
USD
weight
barcode scanner, transport case
790 160 007 *
4,851.55
66.139
[lb]
D
MSA 340 - 115 Volt
Traceability Electrofusion unit with GPS
function
D
High performance electrofusion unit providing an entire
documentation of fusion and traceability data (ISO 12176).
GPS coordinates of fusion location added automatically to each
fusion record. Optional ability of operator ID and job number
recognition. The internal memory has a capacity of 1000 jointing
records, for data transfer the unit is equipped with an USB
interface. The record is delivered as PDF or CSV format,
both are manageable with common and free PC software
applications. Rental time period programmable by the machine
owner, unit blocks on expiring date, reset by password. An
intuitive operation menu is guiding through the complete jointing
process. For fusion data input a barcode scanner is connected
(manual data input configurable). The entire welding process
is controlled and regulated with energy output compensation
depending on ambient temperature and indication of cooling
time. The unit is suitable for jointing in series. Robust aluminum
housing with convenient cable rewind and handle for weight
balanced transport. Fusion cable detachable with military
connector.
Inclusive dedicated transport case, pouch for scanner, 2 pairs of
angle adapter clips 4,0 mm and 4,7 mm, operation instructions
and configuration chart.
Technical Data
Ambient temperature
-10°C to +45°C
Mains voltage
90 V - 135 V AC
Mains frequency
40 Hz - 70 Hz
Fusion voltage
8 - 48 V AC
Fusion current
max. 90 A
Suggested power generator
3,5 kVA (5,0 kVA for fittings with
Ø>200mm)
Protection
Class 1 / IP 54
Mains cable
10 m
Fusion cable
3m
Interface
USB (type A) for PC communication and software updates
Dimensions (WxHxD)
280 x 480 x 320 mm
Weight incl. cables
ca. 25 kg
Display
LCD (20 alphanumerical char. x 4
lines), contrast adjustment, blue
background, white characters
Languages
10
Description
code
USD
weight
Barcode scanner, transport case
790 160 014 *
4,851.55
70.548
[lb]
Adapter
D
• Adapters for Electrofusion units with 4 mm connectors.
• Compatible with electrofusion units MSA 330 and MSA 340
Type
4.0 x 4.7mm
Description
code
Adapter, white 150 000 201 *
USD
weight
[lb]
95.85 0.03
387
MSA Barcode Scanner
• Compatible with MSA 330 and MSA 340
388
code
USD
weight
Description
150 000 202 *
420.10
0.772
Barcode scanner
with pouch and
instructions
[lb]
D
389
15
14
PROGEF® Natural
SYGEF® PVDF
16
15
15
20
18
21
21
25
26
24
24
32
28
38
38
40
34
44
44
50
44
62
62
63
68
68
75
88
88
90
110
110
*All times in seconds and are approximate based on 68°F/20°C ambient temperature. Times do not account for facing, peeling, and cleaning per the
GF Fusion Training program.
15
PROGEF® Standard
MSE Handtools
or SG 110
16
Product
Socket Fusion
Socket Fusion Process Times*
SG 125 and MSE63/MSE110 Socket Fusion
For fusion jointing of PP, PE, PB and
PVDF pipes and fittings
D
• Portable heating element - socket fusion machine for use in
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
the workshop and on job sites.
Dimension 20 - 90
Base machine
Compact, sturdy design, distortion-free machine bed
Handwheel with torque locking mechanism for the slide movement
Fast selection of insertion depth according to the pipe dimension
Heater
Thermostatic temperature control
High temperature accuracy over the entire heating surface
Additional standard equipment on the basic model
Universal, left and right prismatic clamping devices, complete, for clamping pipe and fittings. Additional set of prismatic
clamping devices for outer clamping of pipes available as an
option.
V-shaped pipe support d 20 - 125 mm
Back stop
Machine specific tool set
Timer to clock fusion times
Including transport packaging, without accessories
d-d
[mm]
Performance
20 ‐ 90 115 V/1500 W
code
USD
weight
790 310 036 *
Call
143.300
[lb]
Transportation Box SG125
Description
code
D
USD
Transportation Box SG125 155 701 276 *
332.99
Universal prismatic clamping device, complete
d-d
[mm]
code
20 ‐ 125 790 310 040 *
USD
weight
516.49
7.275
[lb]
Backstop, complete
d-d
[mm]
code
20 ‐ 110 790 310 012 *
D
USD
weight
172.16
1.323
[lb]
V-shaped pipe support, complete
d-d
[mm]
code
20 ‐ 110 790 310 013 *
390
D
USD
weight
172.16
1.543
[lb]
Replacement heating element SG125
d-d
D
Description
Performance
code
USD
weight
20 ‐ 125 thermostatic
115 V/1500 W
790 310 046 *
894.85
5.952
[mm]
[lb]
Replacement heating element SG110
Description
thermostatic
d-d
[mm]
Performance
20 ‐ 110 115 V/1200 W
D
code
USD
weight
790 310 017 *
762.89
5.291
[lb]
MSE 63/MSE 110 Socket fusion tools
•
•
•
•
•
•
•
D
for fusion jointing of PP, PE and PVDF pipes and fittings
Pick up for floor stand or table clamp
Monitoring and setting of heating element temperature
High temperature accuracy over the entire heating surface
T = thermostatic temperature control / E = electronic temperature control
Choice of electronic or thermostatic temperature control
Support for heating bushes and spigots of d 16 to 63 mm (110
mm)
d-d
[mm]
Performance
16 ‐ 63 115 V/800 W
16 ‐ 110 115 V/1500 W
Type
code
USD
weight
MSE 63 T
MSE 110 T
790 105 096 *
790 105 126 *
278.35
402.06
4.575
7.055
[lb]
MSE 63/MSE 110 - Set - Socket fusion
tools
•
•
•
•
•
•
•
•
•
•
•
•
•
•
D
High-quality, non-stick PTFE-coating with long service life
Heating bushes and spigots
Available as a complete set in a practical metal case
Table clamp
Floor stand for MSE 63
Alen screws and key
T = thermostatic temperature control / E = electronic temperature control
for fusion jointing of PP, PE and PVDF pipes and fittings
All devices equipped with on/off switch, mains and temperautre control lamp
Choice of electronic or thermostatic temperature control
Support for heating bushes and spigots of d 16 to 63 mm (110
mm)
Pick up for floor stand or table clamp
Monitoring and setting of heating element temperature
High temperature accuracy over the entire heating surface
Performance
115 V/800
115 V/1500
d-d
[mm]
Type
16 ‐ 63 MSE 63 T
16 ‐ 110 MSE 110 T
code
USD
weight
790 105 098 *
790 105 128 *
1,090.72
1,786.60
18.960
39.022
[lb]
391
Heating spigots and bushes
D
• High-quality, non-stick PTFE-coating with long service life
• Type B according to DVS 2208-1 (mechanical calibrated pipe
ends)
• Always delivered in pairs (also usable for SG 100, SG 125,
not for SG 160)
d
[mm]
16
20
25
32
40
50
63
75
90
110
code
USD
weight
799 300 155 *
799 300 156 *
799 300 157 *
799 300 158 *
799 300 159 *
799 300 160 *
799 300 161 *
799 300 162 *
799 300 163 *
799 300 164 *
80.41
86.60
91.75
104.12
114.43
131.96
149.48
172.16
229.90
292.78
0.187
0.198
0.340
0.465
0.507
0.957
1.310
2.163
3.175
4.872
[lb]
Floor stand for manual fusion tools SSE/
MSE
code
USD
790 105 063 *
18.56 0.838
weight
[lb]
Metal case
D
• For butt and socket fusion hand tools
392
D
Article
code
USD
weight
MSE 63
MSE 110
790 105 089 *
790 105 090 *
124.40
113.40
8.818
15.432
[lb]
393
18.00
18.00
PROGEF Standard
®
PROGEF Standard
PROGEF Standard
GF 315
GF 315
GF 500
15.00
18.00
21.00
21.00
21.00
21.00
21.00
110
29.00
29.00
29.00
29.00
29.00
160
35.00
35.00
35.00
35.00
200
38.00
38.00
38.00
38.00
225
42.00
42.00
42.00
42.00
250
52.00
52.00
52.00
315
*All times in minutes:seconds and are approximate based on 68°F/20°C ambient temperature. Times only account for heating, joining and
cooling of products per the GF Fusion Training Program. GF recommends IR Plus® fusion for SYGEF® PVDF products.
®
18.00
®
12.00
18.00
PROGEF Standard
11.00
15.00
GF 250
8.00
12.00
®
11.00
PROGEF Standard
8.00
GF 160
90
7.00
75
®
63
PROGEF Standard
50
SG 160
40
32
®
Product
Machine
Contact Butt Fusion Process Times*
56.00
355
63.00
400
70.00
450
MC 110 Butt Fusion Machine
Machine MC 110, complete with electric
planer
D
• Portable butt fusion machine for use in the workshop and on
job sites. For fusion jointing of PP and PE pipes and fittings as
well as prefabrication of segments in the size range of d 20 110 mm and up to SDR 11.
Machine MC 110 complete includes: machine mounting, base
machine, 2 base clamping plates (wide), base clamping plate
(left narrow), electrically operated planer, thermostatic controlled heater, table clamp and transport box.
Including transport packaging, without accessories
•
•
d-d
[mm]
Performance
20 ‐ 110 115V/1360W
code
USD
weight
790 109 321 *
4,371.13
68.343
[lb]
Reduction clamping inserts, wide
D
• Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half-shells are needed.
• 20 - 90 mm
d
[mm]
20
25
32
40
50
56
63
75
90
code
USD
weight
790 109 326 *
790 109 327 *
790 109 328 *
790 109 329 *
790 109 330 *
790 109 342 *
790 109 331 *
790 109 332 *
790 109 333 *
23.71
23.71
23.71
23.71
23.71
Call
23.71
23.71
23.71
0.331
0.306
0.293
0.287
0.249
0.302
0.265
0.245
0.220
[lb]
Base clamping plate, right narrow
D
• 110 mm for fitting/pipe joints
• For mounting the narrow reduction clamping inserts
• Freely adjustable (max. 15°)
d
[mm]
code
110 790 109 310 *
USD
weight
258.76
2.083
[lb]
Reduction clamping inserts, narrow
• Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half-shells are needed.
d
[mm]
20
25
32
40
50
56
63
75
90
394
code
USD
weight
790 109 334 *
790 109 335 *
790 109 336 *
790 109 337 *
790 109 338 *
790 109 343 *
790 109 339 *
790 109 340 *
790 109 341 *
15.46
15.46
15.46
15.46
15.46
15.46
15.46
15.46
15.46
0.580
0.615
0.300
0.569
0.527
0.254
0.238
0.425
0.326
[lb]
D
Planer, electrically operated
D
• Center of planing radial adjustable.
d-d
[mm]
Performance
20 ‐ 110 115V/560W
code
USD
weight
790 109 324 *
1,456.70
10.803
[lb]
Heater
•
•
•
•
D
Choice of electronic or thermostatic temperature control
Including machine mounting
Control lamps (power, status)
PTFE coating
d-d
[mm]
Description
20 ‐ 110 thermostatic
Performance
code
USD
weight
115V/800W
790 109 322 *
Call
5.732
[lb]
Table clamp
D
• For correct placement of heater
code
USD
weight
790 109 315 *
72.16 1.455
[lb]
Flange adapter clamping unit
D
• For correct clamping and fusion joining of short end fittings
d-d
[mm]
code
25 ‐ 110 790 109 316 *
USD
weight
339.18
3.594
[lb]
Replacement blades
D
• Sharpened on both sides (1 set = 2 pieces)
Description
code
USD
weight
short
790 118 043 *
92.78 0.099
[lb]
395
TM 160-250-315 CNC
Machine complete
D
• High quality, reliable and user-friendly heating element butt
•
•
•
•
fusion machine for automated fusion jointing of PE and PP
pipes and fittings on building sites.
Designed for applications in gas and water distribution.
Machine equipped with innovative CNC hydraulic control unit
and the machine components of the TM TOP machines: sturdy base machine, powerful planer, high performance heating
element, storage case for the planer and heater.
The distance control (potentiometer) mounted into the base
machine grants control and safety throughout the complete
welding process.
Scope of delivery includes transport packaging (wooden
crate), not the reduction inserts and other accessories !
CNC Control Unit
• Operator guidance from preparation to the end of the jointing
•
•
•
•
•
•
•
•
•
•
•
•
•
396
process by use of symbols and graphics.
Intuitive data input by touch screen operation (welding standard, material, diameter, SDR, traceability data).
Automatic calculation, regulation and control of the fusion
parameters - pressure, time and temperature - according to
country specific guidelines.
10 freely programmable welding cycles available (e.g. for
non standard dimensions (Relining), special materials etc.).
Various configuration possibilities, such as cooling time reduction according to the measured ambient temperature
(CTC) and automatic bead build-up phase.
Selection of language.
Welding report storage on removable standard USB memory
key (memory key supplied with the machine).
Operator ID (ISO 12176-3), job number and pipe codes (ISO
12176-4) could be added to each welding record by the use
of the optional barcode scanner (790152052)
Data transfer to PC (SUVI WIN-WELD software supplied with
the machine) via USB interface.
Shock absorbing plastic housing in attractive design.
Integrated power outlets for planer and heating element.
Preinstalled socket for connection of the barcode scanner
(Accessory).
Oil level control and refilling without disassembling the unit.
Two handles to carry the hydraulic unit.
Type
Performance
TM 160 CNC
TM 250 CNC
TM 315 CNC
230V/2000W
230V/3150W
230V/3750W
d-d
[mm]
code
40 ‐ 160 790 150 012 *
75 ‐ 250 790 151 012 *
90 ‐ 315 790 152 012 *
USD
weight
23,445.00
25,787.00
29,505.15
275.578
429.901
473.994
[lb]
GF 400 CNC Butt Fusion Machine
Machine complete
D
• High quality, reliable and user-friendly heating element butt
fusion machine for automated fusion jointing of PE and PP
pipes and fittings on building sites.
Designed for applications in gas and water distribution.
Machine equipped with innovative CNC hydraulic control unit
and the machine components of the GF 400 machine: sturdy
base machine, powerful planer, high performance heating element, storage case for the planer and heater.
The distance control (potentiometer) mounted into the base
machine grants control and safety throughout the complete
welding process.
Scope of delivery includes transport packaging (wooden
crate), not the reduction inserts and other accessories!
•
•
•
•
CNC Control Unit
• Operator guidance from preparation to the end of the jointing
process by use of symbols and graphics.
• Intuitive data input by touch screen operation (welding standard, material, diameter, SDR, traceability data).
• Automatic calculation, regulation and control of the fusion
parameters - pressure, time and temperature - according to
country specific guidelines.
• 10 freely programmable welding cycles available (e.g. for
non standard dimensions, special materials etc.).
• Selection of language.
• Welding report storage on removable standard USB memory key (memory key supplied with the machine) and for safety reasons additionally in the CNC unit.
• Data transfer to PC (SUVI WIN-WELD software supplied with
the machine) via USB interface.
• Robust aluminium case with shock-absorbing plastic cover in
attractive design.
• Integrated power outlets for planer and heating element.
• Easy oil-level-control and refilling without opening the unit.
Performance
400 V/5700 W
d-d
Type
[mm]
125 ‐ 400 GF 400 CNC
code
USD
weight
790 153 001 *
30,160.82
451.948
Reduction clamping inserts, narrow
[lb]
D
• Each code number defines 1 piece of reduction clamping insert
d
[mm]
code
160 790 112 102 *
200 790 112 104 *
250 790 112 106 *
USD
weight
218.56
218.56
345.36
2.381
2.083
1.570
[lb]
Fortsetzung nächste Seite
397
Reduction clamping inserts, narrow
D
In order to mount the inserts d 315/d 355/d 400/d 450 to the
base clamp d 630, the reduction clamping insert d 500 mm,
code 790 117 012, must also be used
• Each code number represents 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or
wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
[mm]
code
315 790 127 111 *
USD
weight
386.60
4.034
[lb]
Reduction clamping inserts set
• 4 wide and 4 narrow clamping inserts of each dimension
• 8 wide clamping inserts d 315 mm
• Reductions in inch sizes or special diameters upon request
d-d
[mm]
code
125 ‐ 355 790 127 156 *
USD
weight
6,064.95
66.139
GF 400 Crane
398
code
USD
weight
790 127 027 *
2,163.92
146.782
[lb]
[lb]
D
GF 630 CNC Butt Fusion Machine
GF 630 CNC
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulical-
ly-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer or
laptop. The integrated error analysis system recognizes deviations from the defined
parameters and interrupts the fusion cycle while simultaneously recording the error
source.
Planer, Heating element, Hydraulic hose package, Case, Tools set
• Technical features same as for manually operated machines
• Including transport packaging, without accessories and without reduction inserts
SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
Base machine
• Technical features as for manual versions
• Position measurement of the carriage (safety, process monitoring)
Type
GF 630 CNC
d-d
[mm]
Performance
315 ‐ 630 400 V/6300 W
code
USD
weight
790 155 001
Call
1355.843
[lb]
Reduction clamping inserts set
D
• 4 wide and 4 narrow clamping insets d 315, d 355, d 400, d
450
• 8 wide reduction inserts d 500, d 560
code
USD
weight
790 117 021 *
12,813.40
443.129
[lb]
Fortsetzung nächste Seite
399
Reduction clamping inserts, wide
D
In order to mount the inserts d 315/d 355/d 400/d 450 to the
base clamp d 630, the reduction clamping insert d 500 mm,
code 790 117 012, must also be used
• Each code number represents 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or
wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
[mm]
315
355
400
450
code
USD
weight
790 116 012 *
790 116 013 *
790 116 014 *
790 116 015 *
218.56
218.56
218.56
218.56
8.153
8.217
8.457
7.222
[lb]
Reduction clamping inserts, narrow
D
• Each code number represents 1 piece of reduction clamp-
ing insert. Per machine and dimension maximum 8 narrow or
wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 315/d 355/d 400/d 450 to the
base clamp d 630, the reduction clamping insert d 500 mm,
code 790 117 012, must also be used
d
[mm]
315
355
400
450
code
USD
weight
790 116 020 *
790 116 021 *
790 116 022 *
790 116 023 *
218.56
218.56
218.56
218.56
7.985
7.203
5.529
5.011
[lb]
GF 630 Crane
Description
code
GF 630 Crane 790 117 023 *
400
D
USD
10,578.35
Facing Tool Blade Sets for GF 160-630
Planer Blades set
GF 160
D
• Blade has 2 cutting edges (1 set = 2 blades)
d-d
[mm]
code
40 ‐ 160 790 113 056 *
USD
weight
165.98
0.130
[lb]
Planer Blades set
GF 250
D
• Blade has 2 cutting edges (1 set = 2 blades)
d-d
[mm]
code
75 ‐ 250 790 115 024 *
USD
weight
206.19
0.183
[lb]
Planer Blades set
GF 315
D
• Blade has 2 cutting edges (1 set = 2 blades)
d-d
[mm]
code
90 ‐ 315 790 112 110 *
USD
weight
241.24
0.123
[lb]
Planer Blades set
GF 500
D
• Blade has 2 cutting edges (1 set = 2 blades)
code
USD
weight
790 116 041 *
275.26
0.123
[lb]
Planer Blades set
GF 630
D
• Blade has 2 cutting edges (1 set = 2 pieces)
code
USD
weight
790 117 041 *
313.40
0.505
[lb]
401
IR Plus® Infrared Butt Fusion Technology
Features
• Non-contact Infrared heating
• Completely controlled and repeatable fusion process using our proven
overlap system
• Minimized and defined weld bead
• Proven reliability and safe high purity fusion system
• Controlled cooling process based on ambient and bead temperature
IR-63 Plus®
• PCMCIA-interface for electronic downloading of fusion data
• Integrated interface for label and standard printers (hard copy printout)
IR-225 Plus®
IR-315 Plus®
402
403
3:00
SYGEF PN 10
SYGEF PN 16
SYGEF PN 10
®
®
®
N/A
3:27
7:17
6:59
63
PROGEF® Natural PN 6
3:23
5:50
5:36
50
5:00
2:32
4:41
4:30
40
PROGEF® Standard
2:32
3:51
3:41
32
3:00
-
6:00
6:00
75
3:30
3:30
7:00
7:30
90
4:30
3:45
8:00
9:00
110
4:00
12:30
160
5:00
15:30
200
5:30
17:30
225
8:00
250
10:00
315
*All times in minutes:seconds and are approximate based on 68°F /20°C ambient temperature. Times only account for heating, joining and cooling of products per the GF Fusion Training Program.
®
IR-315 Plus
IR-225 Plus®
1:48
SYGEF® PN 16
1:48
3:19
®
PROGEF Natural PN 10 2:28
25
2:53
PROGEF® Standard
IR-63 Plus®
20
2:23
Product
Machine
Infared (IR) Plus® Fusion Process Times*
IR63 Plus ® Fusion Joining Machine and Accessories
IR-63 Plus® Fully-Equipped Machine
Model:
• Clamping inserts d 20-63 mm (8 pcs. per dimension)
• End caps PE d 20-63 mm (4 pcs. per dimension)
• Power supply cable 230 V (1 pcs.)
• Extension cable for remote weld device (1 pcs.)
• Extension cable for heater (1 pcs.)
• Extension cable for facing tool (1 pcs.)
• Cleaning brush No. 8 (1 pcs.)
• Hexagon key 3 mm (1 pcs.)
• Hexagon key 4 mm (1 pcs.)
• Heater protection shield (1 pcs.)
• Clamping unit extension (8 pcs.)
• Socket wrench (facing blades) (1 pcs.)
• Screw driver, Size 0 (1 pcs.)
• Accessory Tray (1 pcs.)
• Manual (1 pcs.)
• Fully-equipped fusion jointing machine for welding SYGEF
Standard, SYGEF Plus, PROGEF Standard, PROGEF Natural, PROGEF Plus, PE 100, PFA in dimensions d 20-63 mm
with integrated remote welding unit, 2 USB interfaces, monochrome display with icons and 12 languages.
• 1-phase AC (50/60 Hz) 230 V L/N/PE
• Machine housing complete (1 pcs.)
• Heater assembly (1 pcs.)
• Remote weld device (1 pcs.)
• Facing tool (1 pcs.)
• Transport box (1 pcs.)
• Pipe stop (1 pcs.)
d-d
[mm]
code
20 ‐ 63 790 131 005 *
USD
weight
31,412.37
77.162
[lb]
Power Converter
D
Description
code
USD
Power Converter 115/230V AC 790 103 095 *
1,294.85
Clamping inserts
D
• The clamping inserts are different for each dimension. They
are used to clamp and position the pipe components.
d
[mm]
20
25
32
40
50
63
404
D
code
USD
weight
790 131 038 *
790 131 039 *
790 131 040 *
790 131 041 *
790 131 042 *
790 131 043 *
60.82
60.82
60.82
60.82
60.82
60.82
0.198
0.198
0.115
0.163
0.220
0.077
[lb]
Pieces
1
1
1
1
1
1
Clamping Inserts, IPS
D
• The clamping inserts are different for each dimension. They
are used to clamp and position the pipe components.
d
[inch]
∕4
∕2
3
∕4
1
1 1∕2
2
1
1
code
USD
weight
790 131 446 *
790 131 447 *
790 131 448 *
790 131 449 *
150 131 042 *
790 131 450 *
60.82
60.82
60.82
60.82
60.82
60.82
0.126
0.121
0.117
0.112
Pieces
[lb]
1
1
1
1
1
1
0.075
Replacement Blades for Facing Tool
D
• A set includes two facing knives. Each facing knife has four
blades. The blade may be turned three times before it must
be replaced.
d-d
[mm]
code
20 ‐ 63 790 131 045 *
USD
weight
152.58
0.035
[lb]
Pieces
2
PE Pipe End Caps
D
• A set includes 4 end caps. The end caps are different for each
dimension. The ends of the pipe must be closed. The caps
prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components.
d
[mm]
20
25
32
40
50
63
code
USD
weight
790 131 030 *
790 131 031 *
790 131 032 *
790 131 033 *
790 131 034 *
790 131 035 *
18.56
18.56
23.71
23.71
23.71
30.93
0.004
0.022
0.002
0.011
0.011
0.051
[lb]
Pieces
4
4
4
4
4
4
Heater Shield
Description
D
code
USD
Heater Shield IR63 790 131 051 *
41.24
Extension Cable
clamping carriage
D
• Extension cable for remote fusion.
d-d
[mm]
code
20 ‐ 63 790 131 047 *
USD
weight
458.76
1.764
[kg]
Pieces
1
Extension Cable
facing tool
D
• Extension cable for remote fusion.
d-d
[mm]
code
20 ‐ 63 790 131 048 *
USD
weight
150.52
0.966
[lb]
Pieces
1
405
Extension Cable
heater
D
• Extension cable for remote fusion.
d-d
[mm]
code
20 ‐ 63 790 131 049 *
USD
weight
542.27
1.691
[lb]
Pieces
1
Power Cord IR63
Description
D
code
USD
Power Cord IR63 150 131 246 *
43.30
Pipe Stop
D
• The pipe stop defines the allowance when the pipes are
clamped into position.
d-d
[mm]
code
20 ‐ 63 790 131 046 *
USD
weight
108.25
0.948
[lb]
Pieces
1
Adjustment Tools
Description
code
Allen Wrench 3mm 150 900 567 *
Allen Wrench 4mm 790 131 264 *
T-10 Torx Wrench 790 131 129 *
406
D
USD
weight
2.06
8.25
8.25
0.441
0.004
[lb]
IR-110 Plus® Fusion Joining Machine and
Accessories
IR-110 Plus Fully-Equipped Machine
Model:
• 1-phase AC (50/60 Hz) 230 V L/N/PE
• Machine housing complete (1 pcs.)
• Heater and facing tool assembly (1 pcs.)
• Transport box (1 pcs.)
• Pipe stop (1 pcs.)
• Clamping inserts d 20-90 mm (8 pcs. per dimension)
• End caps PE d 20-110 mm (4 pcs. per dimension)
• Power supply cable 230 V (1 pcs.)
• Cleaning brush No. 8 (1 pcs.)
• Hexagon keys 4 mm (1 pcs.), 5 mm (1 pcs.), 6 mm (1 pcs.)
• Socket wrench (facing blades) (1 pcs.)
• Accessory Tray (1 pcs.)
• Manual (1 pcs.)
• Fully-equipped fusion joining machine for welding SYGEF®
Standard, SYGEF® Plus, PROGEF® Standard, PROGEF®
Natural, PROGEF® Plus, PE 100 (PFA/ECTFE on request)
in dimensions d 20-110 mm, 2 USB interfaces, monochrome
display with icons and 12 languages.
d-d
[mm]
code
20 ‐ 110 790 132 001 *
USD
weight
45,020.62
165.347
D
[lb]
Clamping inserts
D
• The clamping inserts are different for each dimension. They
are used to clamp and position the pipe components.
d
[mm]
20
25
32
40
50
63
75
90
code
USD
weight
790 132 051 *
790 132 052 *
790 132 053 *
790 132 054 *
790 132 055 *
790 132 056 *
790 132 057 *
790 132 058 *
92.78
92.78
92.78
92.78
92.78
92.78
92.78
92.78
0.238
0.234
0.229
0.220
0.209
0.187
0.192
0.141
[lb]
Pieces
1
1
1
1
1
1
1
1
Clamping inserts PFA
D
• The clamping inserts are different for each dimension. They
are used to clamp and position the pipe components.
d
[inch]
∕4
∕2
3
∕4
1
2
1
1
code
USD
weight
790 132 062 *
790 132 063 *
790 132 064 *
790 132 065 *
790 132 066 *
130.93
130.93
130.93
130.93
130.93
0.240
0.236
0.234
0.227
0.194
[lb]
Pieces
1
1
1
1
1
407
Replacement Blades for Facing Tool
D
• A set includes two facing knives. Each facing knife has four
blades. The blade may be turned three times before it must
be replaced.
d-d
[mm]
code
20 ‐ 110 790 132 061 *
USD
weight
202.06
0.015
[lb]
Pieces
2
PE Pipe End Caps
D
• A set includes 4 end caps. The end caps are different for each
dimension. The ends of the pipe must be closed. The caps
prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components.
d
[mm]
20
25
32
40
50
63
75
90
110
code
USD
weight
790 131 030 *
790 131 031 *
790 131 032 *
790 131 033 *
790 131 034 *
790 131 035 *
790 133 036 *
790 133 037 *
790 133 038 *
18.56
18.56
23.71
23.71
23.71
30.93
34.02
34.02
42.27
0.004
0.022
0.002
0.011
0.011
0.051
0.209
0.243
0.397
[lb]
Pieces
4
4
4
4
4
4
4
4
4
Pipe Stop
D
• The pipe stop defines the allowance when the pipes are
clamped into position.
d-d
[mm]
code
20 ‐ 110 790 132 059 *
408
USD
weight
261.86
1.543
[lb]
Pieces
1
IR-225 Plus® Fusion Joining Machine and
Accessories
IR-225 Plus Fully-Equipped Machine
with HP Working Table (HP = High Purity)
D
Model:
• Movable clamping units (1 pcs.)
• Clamping inserts d 63-225 mm (8 pcs. per dimension)
• End caps PE d 63-225 mm (4 pcs. per dimension)
• Transportation lock (1 pcs.)
• Combination ring /open-jaw wrench 13 mm (1 pcs.)
• Cleaning brush (1 pcs.)
• Connecting cable 400 V - 230 V (1 pcs.)
• Ball for lever (1 pcs.)
• Manual (1 pcs.)
• Fully-equipped fusion jointing machine for welding SYGEF
Standard, SYGEF Plus, PROGEF Standard, PROGEF Natural, PROGEF Plus, PE 100 in dimensions d 63-225 mm, 2
USB interfaces, monochrome display with icons and 12 languages.
• 1-phase AC (50/60 Hz) 230 V L/N/PE or 3-phase AC (50/60
Hz) 400 V/230 V L1/L2/L3/N/PE
• Machine base (1 pcs.)
• Facing tool (1 pcs.)
• Heater assembly (1 pcs.)
• Working table, HP (1 pcs.)
• Pipe stop (1 pcs.)
• Hexagon key 5 mm (1 pcs.)
• Hexagon key 6 mm (1 pcs.)
d-d
[mm]
code
63 ‐ 225 790 133 009 *
USD
weight
64,313.40
998.694
[lb]
HP Stainless Steel Work Table and
Transportation Container
D
• Multifunction working table for the IR-225 Plus® fusion joining
machine with two integrated drawer. Especially for the use in
clean room environment. The working table is made of steel
with a stainless steel table.
code
USD
weight
790 133 021 *
6,350.52
485.017
[lb]
Pieces
1
Pipe Clamp Inserts
D
• The clamping inserts are different for each dimension. They
are used to clamp and position the pipe components.
d
[mm]
63
75
90
110
160
200
225
code
USD
weight
790 133 026 *
790 133 027 *
790 133 028 *
790 133 029 *
790 133 032 *
790 133 033 *
790 133 034 *
158.76
158.76
158.76
158.76
158.76
158.76
158.76
1.700
1.647
1.523
1.420
1.323
1.543
0.595
[lb]
Pieces
1
1
1
1
1
1
1
409
Pipe Clamp Inserts, IPS
D
• The clamping inserts are different for each dimension. They
are used to clamp and position the pipe components.
d
[inch]
2
3
4
6
8
code
USD
150 900 442 *
150 900 443 *
150 900 444 *
150 900 445 *
150 900 446 *
261.86
261.86
261.86
261.86
261.86
Pieces
1
1
1
1
1
Replacement Blades for Facing Tool
D
• A set includes two facing knives. Each facing knife has four
blades. The blade may be turned three times before it must
be replaced.
d-d
[mm]
code
63 ‐ 225 790 133 046 *
USD
weight
355.67
0.276
[lb]
Pieces
2
PE Pipe End Caps
D
• A set includes 4 end caps. The end caps are different for each
dimension. The ends of the pipe must be closed. The caps
prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components.
d
[mm]
63
75
90
110
160
200
225
code
USD
weight
790 131 035 *
790 133 036 *
790 133 037 *
790 133 038 *
790 133 041 *
790 133 042 *
790 133 043 *
30.93
34.02
34.02
42.27
62.89
100.00
164.95
0.051
0.209
0.243
0.397
0.467
0.992
0.805
[lb]
Pieces
4
4
4
4
4
4
4
Adjustable Clamping Station
left
D
• The movable, external clamping unit ensure high operat•
•
ing convenience. Short pipe pieces can be clamped on both
sides.
Included in the delivery when a new IR-225 Plus® is ordered.
Previous IR 225 fusion jointing machines can be upgraded.
d-d
[mm]
code
63 ‐ 225 790 133 061 *
410
USD
weight
1,824.74
23.589
[lb]
Pieces
1
Adjustable Clamping Station
right
D
• The movable, external clamping unit ensure high operat•
•
ing convenience. Short pipe pieces can be clamped on both
sides.
Included in the delivery when a new IR-225 Plus® is ordered.
Previous IR 225 fusion jointing machines can be upgraded.
d-d
[mm]
code
63 ‐ 225 790 133 062 *
USD
weight
1,824.74
22.487
[lb]
Pieces
1
Pipe Stop
D
• The pipe stop defines the allowance when the pipes are
clamped into position.
d-d
[mm]
code
USD
63 ‐ 225 790 133 047 *
weight
[lb]
Pieces
73.20 0.331
1
Adjustment Tools
Description
Allen Wrench 5mm
Allen Wrench 6mm
T-25 Torx Wrench
Open Wrench 13mm
D
code
USD
weight
24387005 *
790 101 238 *
790 133 577 *
790 133 140 *
4.12
10.31 0.176
13.40 0.020
24.74 0.110
[lb]
411
Upgrade Programs for IR Plastic Fusion
Joining Machines
IR 63 Plus Upgrade
D
In order to give our existing IR-Plus customers the full benefit
of the advantages we offer a modification kit which enables a
reconstruction of all existing IR-Plus machines.
The following modifications are included:
• 2 USB interfaces
• Monochrome display with icons
• New navigation panel
• operator guidance in 12 languages
The upgrade of the new IR-Plus components will be executed
by Georg Fischer service centres in the USA/Tustin, Singapore
and CSO Schaffhausen.
Type
code
USD
weight
IR-63 Plus
790 131 124 *
8,544.33
1.102
[lb]
IR Plus Upgrade Program
Description
code
Left Side Adjustable Clamping Station 790 131 110 *
Right Side Adjustable Clamping Station 790 131 109 *
D
USD
weight
1,311.34
1,385.57
5.952
4.828
[lb]
Modification Kit
D
In order to give our existing IR-Plus customers the full benefit
of the advantages we offer a modification kit which enables a
reconstruction of all existing IR-Plus machines.
The following modifications are included:
• 2 USB interfaces
• Monochrome display with icons
• New navigation panel
• operator guidance in 12 languages
The upgrade of the new IR-Plus components will be executed
by Georg Fischer service centres in the USA/Tustin, Singapore
and CSO Schaffhausen.
412
Type
code
USD
weight
IR-225 Plus
790 133 124 *
8,659.79
14.661
[lb]
Bead and Crevice Free (BCF®) Plus Fusion
Evolution of Innovation
Unsurpassed fusion quality
• No beads
• No crevices
• No transitions
• No dead legs and no microorganic deposits
• Very high weld strength
• Very little stress in the fusion zone, therefore less prone to stress cracking
• Controlled and secured manufactur­ing processes
• Globally accepted certification training for quality control personnel and installers
413
414
63
75
10:00
10:00
12:00
14:00
13:00
20:00
18:00
21:00
36:00
20:00
30:00
24:00
110
*All times in minutes:seconds and are approximate based on 68°F/20°C ambient temperature. Times only account for heating and
cooling of products per the GF Fusion Training Program.
7:00
11:00
24:00
®
7:00
9:00
SYGEF PN 16
7:00
15:00
6:00
17:00
90
SYGEF® PN 10
®
16:00
50
PROGEF Natural PN 10
40
13:00
32
PROGEF® Natural PN 6
25
BCF® Plus
20
Product
Machine
BCF® Plus Fusion Process Times*
BCF Plus Plastic Fusion Joining Machine
BCF® Plus fully equipped machine d 20 63 mm
D
Fully-equipped machine for bead and crevice free jointing
of SYGEF Standard, SYGEF Plus, PROGEF Natural of the
dimensions
d 20-63 mm with integrated remote welding unit, 2 USB interfaces, monochrome display with icons and 12 languages.
Supply:
1-phase AC (50/60 Hz) 115 / 230 V L/N/PE
Delivery includes:
• Machine housing (1 pcs.) incl. remote welding unit (1 pcs.)
• Transport box (1 pcs.)
• HP working table (1 pcs.)
• Heating stations d 20-63 mm (6 pcs.)
• Clamping units small (2 pcs.) with clamping inserts d 20-63
mm (24 pcs.)
• Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6
pcs.)
• Facing tool support (1 pcs.)
• Hose box (1 pcs.) incl. air hose (1 pcs.)
• Supporting tools small d 20-63 mm (2 pcs.)
• BReT (1 pcs.)
• Hose cutter (1 pcs.)
• Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm)
(1 pcs.)
• Extension cable (1 pcs.)
• Manual (1 pcs.)
d-d
[mm]
code
20 ‐ 63 790 121 002 *
USD
weight
51,958.76
337.307
[lb]
Fortsetzung nächste Seite
415
BCF® Plus fully-equipped machine d 20
-110 mm
D
Fully-equipped machine for bead and crevice free jointing of
SYGEF Standard, SYGEF Plus, PROGEF Natural of the dimensions d 20-110 mm with integrated remote welding unit.
Supply:
1-phase AC (50/60 Hz) 115 / 230 V L/N/PE
Delivery includes:
• Machine housing (1 pcs.) incl. remote welding unit (1 pcs.)
• Transport box (1 pcs.)
• HP working table (1 pcs.)
• Heating stations d 20-110 mm (9 pcs.)
• Clamping units small (2 pcs.) with clamping inserts d 20-63
mm (24 pcs.)
• Clamping units big (2 pcs.) with clamping inserts d 75-110
mm (12 pcs.)
• Adapter for clamping unit d 75-110 mm (2 pcs.)
• Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6
pcs.)
• Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3
pcs.)
• Facing tool support (1 pcs.)
• Hose box (1 pcs.) incl. air hose (1 pcs.)
• Supporting tools small d 20-63 mm (2 pcs.)
• Supporting tools big d 75-110 mm (2 pcs.)
• BReT (1 pcs.)
• Hose cutter (1 pcs.)
• Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm)
(1 pcs.)
• Extension cable (1 pcs.)
• Manual (1 pcs.)
d-d
[mm]
code
20 ‐ 110 790 121 001 *
USD
weight
63,505.15
414.469
[lb]
BCF® Plus large dimension package d
75-110 mm
• This package is necessary to complete BCF Plus machines
which are only equipped for small dimensions d 20-63 mm.
• Delivery includes:
• Clamping units big (2 pcs.) with clamping inserts d 75-110
mm (12 pcs.)
• Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3
pcs.)
• Supporting tools tall (2 pcs.)
• Adapter for clamping unit d 75-110 mm (2 pcs.)
• Heater heads not included
d-d
[mm]
code
75 ‐ 110 790 121 022 *
416
USD
weight
5,657.73
17.873
[lb]
D
BCF® Plus Heating stations
d
[mm]
20
25
32
40
50
63
75
90
110
code
USD
weight
790 121 111 *
790 121 112 *
790 121 113 *
790 121 114 *
790 121 115 *
790 121 116 *
790 121 117 *
790 121 118 *
790 121 119 *
2,828.87
2,886.60
2,886.60
3,002.06
3,117.53
3,232.99
4,041.24
4,041.24
4,156.70
3.968
4.012
4.167
5.282
5.291
4.740
7.937
7.937
7.760
[lb]
D
Pieces
1
1
1
1
1
1
1
1
1
BCF® Bladder for SYGEF® PVDF
D
• Only suitable for welding SYGEF® PVDF and not for
PROGEF® Natural. Silver tip.
d
[mm]
20
25
32
40
50
63
75
90
110
code
USD
weight
790 122 041 *
790 122 042 *
790 122 043 *
790 122 044 *
790 122 045 *
790 122 046 *
790 121 047 *
790 121 048 *
790 121 049 *
113.40
113.40
120.62
120.62
136.08
152.58
289.69
301.03
327.84
0.031
0.044
0.082
0.172
0.291
0.304
0.448
0.450
1.217
[lb]
Pieces
1
1
1
1
1
1
1
1
1
BCF® Plus Bladder for PROGEF® Natural
Polypropylene
D
• Only suitable for welding PROGEF® Natural. Blue tip.
d
[mm]
20
25
32
40
50
63
75
90
110
code
USD
weight
790 122 091 *
790 122 092 *
790 122 093 *
790 122 094 *
790 122 095 *
790 122 096 *
790 121 047 *
790 121 048 *
790 121 049 *
138.14
138.14
147.42
147.42
170.10
192.78
289.69
301.03
327.84
0.084
0.046
0.088
0.110
0.231
0.304
0.448
0.450
1.217
[lb]
Pieces
1
1
1
1
1
1
1
1
1
BCF® Plus Facing Tool
D
• Inclusive crank handle, mounting material and clamping in-
serts. Suitable for SYGEF (PVDF) as well as PROGEF Natural.
d-d
[mm]
code
20 ‐ 63 790 121 052 *
75 ‐ 110 790 121 053 *
USD
weight
1,962.89
2,540.21
3.086
6.614
[lb]
Pieces
1
1
417
BCF® Plus Facing Tool Inserts
D
• These dimension-specific parts are inserted into the facing
tool, in order to be able to face the end of the pipes smoothly
and parallel.
d
[mm]
20
25
32
40
50
63
75
90
110
code
USD
weight
790 121 061 *
790 121 062 *
790 121 063 *
790 121 064 *
790 121 065 *
790 121 066 *
790 121 067 *
790 121 068 *
790 121 069 *
126.80
126.80
126.80
126.80
126.80
126.80
173.20
173.20
173.20
0.353
0.331
0.291
0.276
0.220
0.110
0.661
0.441
0.198
[lb]
Pieces
1
1
1
1
1
1
1
1
1
BCF® Plus Facing Tool Mounting Plate
D
• To attach facing tool on workbench
d-d
[mm]
code
20 ‐ 110 790 121 055 *
USD
weight
577.32
2.646
[lb]
Pieces
1
BCF® Plus Clamp Inserts
d
[mm]
20
25
32
40
50
63
75
90
code
USD
weight
790 131 038 *
790 131 039 *
790 131 040 *
790 131 041 *
790 131 042 *
790 131 043 *
790 121 036 *
790 121 037 *
60.82
60.82
60.82
60.82
60.82
60.82
85.57
85.57
0.198
0.198
0.115
0.163
0.220
0.077
0.315
0.209
[lb]
D
Pieces
1
1
1
1
1
1
1
1
BCF® Plus Hose Reel
D
• For the clean and professional storage of the air hose.
d
[mm]
code
4 790 121 151 *
USD
weight
646.39
2.456
[lb]
Length
[m]
11
BCF® Plus Hose
d
[mm]
code
4 790 122 087 *
USD
[mm]
code
weight
[lb]
32.99 0.267
4 x 6 790 122 103 *
418
USD
15.46
1
D
BCF Air Hose Reducer
Size
Pieces
Length
[m]
11
D
BCF® Plus Supporting Tool
d-d
[mm]
code
20 ‐ 63 790 121 072 *
75 ‐ 110 790 121 073 *
USD
weight
461.86
635.05
1.195
2.077
[lb]
D
Pieces
1
1
BCF® Plus Bladder Removal Tool
code
USD
weight
790 121 075 *
126.80
0.174
[lb]
D
Pieces
1
Modification Kit
D
In order to give our existing BCF Plus customers the full benefit
of the advantages we offer a modification kit which enables a
reconstruction of all existing BCF Plus machines.
The following modifications are included:
• 2 USB interfaces
• Monochrome display with icons
• New navigation panel
• operator guidance in 12 languages
The upgrade of the new BCF Plus components will be executed
by Georg Fischer service centres in the USA/Tustin, Singapore
and CSO Schaffhausen.
Type
code
USD
weight
BCF Plus
790 121 124 *
8,775.26
1.102
[lb]
419
Accessories for IR and BCF Plastic Fusion
Joining Machines
Tangit KS-Cleaning Tissues
D
• Wet Tangit cleaning tissues to clean the fusion faces
• One box contains 100 tissues
code
USD
weight
799 298 024 *
25.77 0.734
[lb]
IR Plus® Win Weld Program
D
• The PC data transfer software makes it possible to manage
and evaluate easily the recorded fusion data as required.
• incl. Record card / USB stick
#
code
WIN 2000/XP 790 131 471 *
WIN 95/98/Me 790 131 472
USD
weight
750.52
Call
0.331
0.485
[lb]
Pieces
1
1
D
BCF ® Plus Win-Weld Program
• incl. Record card / USB stick
• The PC data transfer software makes it possible to manage
and evaluate easily the recorded fusion data as required.
#
code
WIN 2000/XP 790 121 471 *
WIN 95/98/Me/NT 790 121 472
420
USD
weight
750.52
Call
0.176
0.485
[lb]
Pieces
1
1
Rental Program
Electro Plus
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• Complete Electro Plus Fusion Machine
d-d
[inch]
Description
code
USD
Electro Plus R150000001B
∕2 ‐ 12
1
12.75
MSA250
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• Includes Cable Assembly, Bar Code Set with Continuity
Tester and Carrying Case
d-d
[inch]
Description
∕2 ‐ 12
∕2 ‐ 12
1
1
code
MSA250 SE, 115V AC R799350500B
MSA250 EX Multi, 230V AC R799350520B
USD
12.75
12.75
MSA 330/340
• Prices are daily, prorated by calendar day, billed by the end of the month
• Includes Cable Assembly, Bar Code Set with Continuity Tester and Carrying Case
Description
code
USD
MSA 330 230V R790160005B
MSA 340 230V R790160012B
13.00
13.00
SG110/SG125 Socket Fusion Machines
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• Rental does not include heater bushings or peeling tools;
these items must be purchased separately
d-d
[mm]
16 ‐ 110
20 ‐ 90
Description
code
SG110 Socket Fusion Machine R790310003B
SG125 Socket Fusion Machine R790310036B
USD
27.32
27.32
Contact Butt Fusion Machines
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• The GF315 is equipped with an automatic heater
d-d
[mm]
20 ‐ 110
40 ‐ 160
75 ‐ 250
90 ‐ 315
200 ‐ 500
315 ‐ 630
Description
MC110
TM160
GF250
GF315 CNC
GF500
TM 630
code
USD
R790109321B
R790114061B
R790115030B
R790112030B
R790116040B
R790117069B
Call
51.00
69.21
94.71
112.92
124.57
421
Type 515 Diaphragm Valve Assemble/Disassemble Tool
Size
[inch]
1
1 1∕4
1 1∕2
2
code
USD
Rental
code
USD
150 515 001
150 515 002
150 515 003
150 515 004
Call
Call
Call
Call
R150515001B
R150515002B
R150515003B
R150515004B
Call
Call
Call
Call
D
IR Plus Machines
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• A power converter (115/230V AC) is included with the IR63
and IR110 machine
d-d
[mm]
Description
20 ‐ 63
20 ‐ 63
20 ‐ 110
63 ‐ 225
250 ‐ 315
IR63 Plus
IR 63 with PFA Software and 1/4-2" inserts
IR110 Plus
IR225 Plus
IR315 Plus
code
USD
R790131005B
R155131005B
R790132001B
R790133009B
R790134001B
76.49
87.42
91.07
100.17
123.85
BCF Plus Machine
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• Rental includes facing tool and remote head. Rental does not
include bladders and air hose which must be purchased separately.
d-d
[mm]
20 ‐ 63
75 ‐ 110
Description
code
USD
BCF Plus R790121002B
BCF Plus Extension Package R790121022B
87.42
7.29
Pipe Cutter Tools
D
• Prices are daily, prorated by calendar day, billed by the end of
the month
• Rental does not include cutting blades, which must be purchased separately
d-d
[mm]
110 ‐ 250
110 ‐ 250
160 ‐ 355
315 ‐ 500
Description
PPC 250
PPC 250 HP
KS 355
KS 1600
code
USD
R790201002B
R790201011B
R790202001B
R790109601B
20.96
16.39
20.96
30.96
COOL-FIT® Pipe Calibration Tool
D
• including transportation case
Model:
• To calibrate pipe inner diameters of COOL-FIT pipes
d-d
[mm]
code
140 - 225 R790205001B *
422
USD
weight
[lb]
12.75 41.678
closest inch
[inch]
5-8