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Table of contents Page place holder (delete page) 369 Equipment for Cutting, Chamfering, Peeling Plastic Pipe 373 Electro Plus & Accessories 380 MSA 250 & Accessories 382 MSA 330 & Accessories 384 MSA 340 & Accessories 386 SG 125 and MSE63/MSE110 Socket Fusion 390 MC 110 Butt Fusion Machine 394 TM 160-250-315 CNC 396 GF 400 CNC Butt Fusion Machine 397 GF 630 CNC Butt Fusion Machine 399 Facing Tool Blade Sets for GF 160-630 401 IR63 Plus ® Fusion Joining Machine and Accessories 404 371 Page 372 IR-110 Plus® Fusion Joining Machine and Accessories 407 IR-225 Plus® Fusion Joining Machine and Accessories 409 Upgrade Programs for IR Plastic Fusion Joining Machines 412 BCF Plus Plastic Fusion Joining Machine 415 Accessories for IR and BCF Plastic Fusion Joining Machines 420 Rental Program 421 Equipment for Cutting, Chamfering, Peeling Plastic Pipe PPC Plastic pipe cutter D • For cutting plastic pipes d10 - d160 d-d Article [mm] 10 ‐ 63 PPC 63, s max. = 7.2 mm 50 ‐ 110 PPC 110, s max. = 12.7 mm 110 ‐ 160 PPC 160, s max. = 19.0 mm code USD weight 790 109 001 * 790 109 002 * 790 109 003 * 94.85 202.06 241.24 1.907 3.580 4.877 [lb] Replacement cutting wheels closest inch [inch] 1 ∕8 ‐ 2 1 1∕2 ‐ 4 4‐6 D • for plastic pipe cutter d-d Article [mm] 10 ‐ 63 SR 63 max. s = 7.2 mm 50 ‐ 110 SR 110/160 max. s = 12.7 mm 110 ‐ 160 SR 160 max. s = 19.0 mm code USD weight 790 109 011 * 790 109 012 * 790 109 013 * 26.80 0.009 44.33 0.033 52.58 0.051 [lb] Plastic pipe cutter D • The KS 355 is the ideal tool for simple right angle precision cutting of PVC, PE and PP pipes. Size range d 160 to 355 mm with a wall thickness up to 40 mm. The transport box is included. Unique clamping mechanism, no additional tools like belts, chains or reduction inserts necessary. • d-d code [mm] 160 ‐ 355 790 202 001 * USD weight 4,041.24 77.162 [lb] KS 355 Saw blade Ø 180x30 code USD weight 790 202 011 * 288.66 0.992 [lb] Manual pipe peeling tool d [mm] 20 25 32 40 50 63 75 90 110 D code USD weight 799 300 260 * 799 300 270 * 799 300 280 * 799 300 290 * 799 300 300 * 799 300 310 * 799 300 320 * 799 300 330 * 799 300 340 * 131.96 131.96 131.96 181.44 192.78 219.59 247.42 285.57 309.28 0.192 0.176 0.218 0.529 0.538 1.118 1.499 2.218 2.987 D [lb] 373 Replacement Blade Peeling tool blade d [mm] 20 25 32 40 50 63 75 90 110 D code USD weight 799 300 266 * 799 300 276 * 799 300 286 * 799 300 296 * 799 300 306 * 799 300 316 * 799 300 326 * 799 300 336 * 799 300 346 * 24.74 24.74 24.74 24.74 24.74 36.08 36.08 51.55 51.55 0.029 0.033 0.002 0.044 0.042 0.053 0.062 0.084 0.101 [lb] Chamfering Tools D • Chamfering tool (15° bevel) for plastic pipes (PVC, ABS, PB, PP, PE). Coated prism surface suitable for clean room applications. Fast and reliable adjustment to the different pipe diameters and wall thickness. d-d [mm] code 16 ‐ 200 790 309 003 * 63 ‐ 400 790 309 004 * USD weight 413.40 540.21 2.258 5.617 [lb] Chamfering Tool for PPro-Seal, Fuseal PP, Fuseal 25/50 and PE-100. Sizes 1/2" 1-1/4" Size [inch] ∕2 ∕4 1 1 1∕4 1 3 code USD 150 309 010 * 150 309 011 * 150 309 012 * 150 309 013 * 28.77 28.77 29.39 29.39 Chamfering Tool Chamfering tool for PPro-Seal, Fuseal PP, and Fuseal 25/50. Sizes 1 1/4" to 4". 374 code USD Description 150 109 104 * 99.98 1 1/4" - 4" Chamfering Tool D D Plastic pipe cutter D • The easy handling and an optimal safety do make the saw indispensable on each construction site • Motor hand-circular saw with chain guiding • The machine consists of a motorized hand saw, with guide carriage and tensioning chain for each pipe diameter • The tensioning chain is to be out around the pipe and tight• ened by means of the chain tensioner. The carriage is applied with the hand circular saw. The pipe is cut by moving the carriage around the pipe. A quick, clean and right angled cut is the result The KS 1600 is used for cutting plastic pipes fast, cleanly and properly right-angled from diameter 500 mm up to 1600 mm with a wall thickness of max. 60 mm. For each pipe diameter, the appropriate chain length is necessary. The saw is to be put on the tensioned chain as per user manual which serves as a guiding device for the saw over a full 360° turn. The guard plate covers the saw blade also during operation and provides full protection for the user at all times. The KS 1600 basic kit consists of a circular-hand saw, 230 V / 2200 W with carriage, 2 tension chains for d560 mm and d630 mm as well as a chain tensioner. The whole equipment comes in a convenient and robust transport box. The easy handling and the optimal safety features make this tool indispensable on every building site. Scope of delivery: 1 Circular-hand saw, 1 tensioning chain d560 mm, 1 tensioning chain d630 mm, 1 chain tensioner, 1 hex-wrench size 5, 1 hexwrench size 6, 1 operating instruction, transport box Technical data: Dimension range:d500 - 1600 mm (In combination with the respective tensioning chain) Plug: EU-Plug Voltage:230 V AC Power: 2200 Watt Frequency:50-60 Hz Circular saw blade outer-Ø: 240 mm RPM: 4100 Sound level: 104 dB (A) Weight saw: 15.5 kg Weight KS 1600 Basic Kit: 43.5 kg Dimensions saw (W x H x D): 790 x 330 x 335 mm Dimensions Transport Box: 950 x 400 x 395 mm Type KS 1600 Basic Kit d-d [mm] code 500 ‐ 1600 790 109 600 * USD weight 5,622.68 94.799 [lb] 375 KS 1600 Chain Holder D • Chain tensioner is included in the scope of delivery of the KS 1600 Basic Kit (790 109 600). d-d code [mm] 500 ‐ 1600 790 109 616 * USD weight 579.38 0.882 [lb] KS 1600 Tensioning Chains D • Chains for d560 mm and d630 mm are included in the scope of delivery of the KS 1600 Basic Kit (790 109 600). d [mm] code 500 790 109 605 * USD weight 508.25 5.200 [kg] AQUATAP Installation Tools D Tool Box not sold separately Number 1-7 2 3 4 5 6 Description code USD Complete Tool Box Kit (Includes Items 1-7) Heater Plate Protector 5/8" Flare - Heater Bushing Flare Mandrel Tubing Hex Jaw Pliers Tube Cutter (KTS 125) 799 530 200 * 799 530 001 * 799 530 155 * 799 530 156 * 799 530 157 * 799 530 158 * 480.41 28.87 51.55 101.03 28.87 30.93 Fortsetzung nächste Seite 376 Rotary Peeler RS D This innovative Rotary Peeler RS is designed for universal peeling at the pipe end for electrofusion couplings, tees and elbows and as well as for electrofusion saddles. Suitable for peeling PE80, PE100, PEX and PP pipes. Features and your advantage: Spring loaded peeling blade:Peeling quality independent of pipe ovality or tolerances Pivoted mounted peeling blade:To compensate the shape of coiled pipe Optimized cutting geometry:Defined chip thickness with cutting width overlap One tool per dimension:Minimized swivel radius for peeling in narrow locations Peeling length:No limitation of peeling length Guidance rolls:3-point-support for dimensional optimized cutting feed Time saving:Tool is always ready for use, it can be used for the next peeling without having to set the peeling blade back in its origin position Your advantage:Time saving and highest repeatable peeling quality at smallest rotation radius. No operator errors possible when changing dimension Included:1 x Rotary Peeler RS, Transport case, Operating manual, Spare parts list Article RS 40 RS 50 RS 63 RS 75 RS 90 RS 110 RS 140 RS 160 RS 225 RS 250 d [mm] 40 50 63 75 90 110 140 160 225 250 code USD weight 790 136 001 * 790 136 002 * 790 136 003 * 790 136 004 * 790 136 005 * 790 136 006 790 136 008 * 790 136 009 * 790 136 012 * 790 136 013 * Call Call Call Call Call Call Call Call Call Call 2.888 2.888 2.888 3.395 3.395 3.395 3.814 3.814 4.475 5.379 [lb] Peeling tool PT 2 D • Scope of delivery: 1 tool (size 1, 2 or 3) in a metal carrying case. • The rotating Peeling Tools PT 2 are suitable for preparing pipe ends (when installing Electrofusion couplers and fittings). The tool ensures a constant peeling quality on the complete peeling surface and is suitable for PE80, PE100 and PEX pipes. d-d code USD weight Description 63 ‐ 250 799 300 752 * Call 15.373 Size 1, peeling length 140 mm [mm] [lb] 377 Peeling tool PT 4 D • The easy-to-use peeling tools PT 4 are suitable for prepar- ing pipe ends (when installing Electrofusion couplers and fittings). The tools ensure a constant peeling quality on the whole peeled area and are suitable for PE80 and PE100 pipes. There is no tool service arrangement for the PT 4. Scope of delivery: 1 tool with exchangeable blade (4 cutting surfaces). • d [mm] 20 25 32 40 50 63 e [mm] 1.9 2.3 3.0 3.7 4.6 5.8 code USD weight Description 799 300 704 * 799 300 706 * 799 300 708 * 799 300 709 * 799 300 710 * 799 300 711 * Call Call Call Call Call Call 0.597 0.679 0.750 0.838 0.961 1.190 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 Pipe Insert SDR 11 [lb] Double clamp D • The user-friendly Double Clamps are suitable for coupler con• nections. They are quickly and easily put into position and prevent pullout and pipe movements during the fusion time and cooling time. Scope of delivery: 1 tool consisting of 1 beam (compact), 2 Vclamps complete with ratchet and belt. d-d [mm] code 63 ‐ 125 799 301 484 * 110 ‐ 225 799 301 486 * 225 ‐ 500 799 301 488 * USD weight Call Call Call 7.729 17.456 32.485 [lb] Quadruple clamp D • The professional Quadruple Clamps are suitable for coupler • • connections. They are quickly and easily put into position and ensure a stress-free fusion. They prevent pullout and pipe movements during the fusion and cooling times. Recommended for difficult site conditions with large installation-induced stresses. Scope of delivery: 1 tool consisting of 1 beam (long), 4 Vclamps complete with ratchet and belt. d-d [mm] code 63 ‐ 125 799 301 459 * 110 ‐ 225 799 301 461 * 225 ‐ 500 799 301 463 * 378 USD weight Call Call Call 15.745 36.354 62.832 [lb] 379 1:32 1:36 1½" 1:39 1:30 1:50 2" 1:52 1:40 1:30 3" 2:10 1:55 4" 3:55 3:10 6" 4:00 8" 4:00 10" 5:00 12" Fuseal 25/50™ Fuseal PPro-Seal™ Electro Plus and MSA 250 ® Product Electrofusion 4 ½" 4 ¾" 4 1" Number of Joints Possible per Cycle 4 4 4 4 2" 4 1½" 4 4 4 3" 4 4 4" 4 4 6" 2 8" 2 10" 2 12" *All times in miutes: seconds and are approximate based in 68˚F/20˚C ambient temperature. These times are only for the fusion process and do not include the cooling times. 1:26 1:27 1" Fuseal 25/50™ 1:20 ¾" 1:20 PPro-Seal™ Electro Plus and MSA 250 ½" Fuseal® Product Electrofusion Electrofusion Process Times Electro Plus & Accessories Electro Plus® D Advantages Intuitive user interface Multiple joint capability for speedy installations Integral carrying case for ease of transportation One-button repeat fusion cycle for same size joints Self-diagnostic error detection system Automatic compensation for ambient temperature The Electro Plus® fusion machine can be used to join the following piping systems: Fuseal 1½-12'', Fuseal Squared 1½-12'', Fuseal 25/50 1½-6'' and PPro-Seal ½-3''. This complete machine includes: Fusion Power Unit, Hand Held Unit and the Cable Assembly. Technical Data Operating Temper- 14°F (-10°C) to 113°F (45°C) ature Input Voltage 100-130 V AC / 200-250 V AC Input Frequency 50Hz - 60 Hz Output Voltage 0 – 28.5 V AC Output Current 0-50 Amps Power Consumption 1200 Watts max. Power Cable Length 5ft. (1.5m) Fusion Cable Length 18ft. (5.5m) Remote Cable Length 20ft. (6m) Dimensions (WxHxD) 22x14x10 inch Weight 45lbs (20.5kg) Description code USD weight Electro Plus 150 000 001 * 2,180.41 42.990 [lb] Hand Held Unit D Complete hand held unit with connection cable and protection case. This is a replacement unit which can be used on any Electro Plus machine. Description code USD Hand Held Unit 150 000 003 * 382.47 Cable Assembly D Complete cable assembly with connector plug. This is a replacement unit which can be used on any Electro Plus machine. 380 Description code USD Cable Assembly 150 000 004 * 541.24 Fusion Power Unit D Complete fusion power unit with main power cable. This is a replacement unit which can be used with any hand held unit and cable assembly. Description code USD Fusion Power Unit 150 000 002 * 1,311.34 381 MSA 250 & Accessories MSA Plus 250 EX Multi Automatic Electrofusion Unit D Monovalent automatic electrofusion unit with barcode scanner. The MSA units with the unique inverter technology and the active cooling system for trouble-free operation from generator or mains supply. Suitable for jointing in series. The unit is robust, light and easy to use. Single push-button operation, display shows fusion time and energy consumed. Inclusive transport box, 1 pair of angle adapter clips 4.0mm, cable assembly, barcode set with continuity tester and instruction manual. The MSA Plus 250 EX Multi can be used to join the following piping systems: PE Ø 20-400; INSTAFLEX PB Ø 125, 160, 225; Fuseal SeaDrain Ø 1½-12"; Fuseal 1½-12"; Fuseal Squared 1½-12"; Fuseal 25/50 1½-6"; and PPro-Seal. Technical Data Ambient temperature 14°F (-10°C) to 113°F (+45°C) Mains voltage 180 V - 264 V AC Mains frequency 45Hz - 65 Hz Fusion voltage 8 - 42 (48) V AC Fusion current max. 80 A Power max. 3500 W Protection 1 / IP 65 Mains cable 3m Fusion cable 3m Dimensions (WxHxD) 20"x15"x10" Weight incl. cables 25.5 lbs (11.5 kg) Display LED 1 x 4 N, 7 Segments Size display (WxH) 50 x 18 mm Type code USD weight Description MSA Plus 250 EX Multi 799 350 520 * 3,442.27 36.068 barcode scanner, transport case [lb] Barcode Set with Continuity Tester D Replacement barcode set with barcode cards for the following systems: Fuseal 1-12", Fuseal 25/50 1-6" and PPro-Seal -3". Description code Barcode Set with Continuity Tester 799 350 900 * Continuity Tester 799 350 901 * Operation Mode Cards MSA250 EX Multi 799 350 902 * MSA Fusion Cables code Single Cable 799 350 910 * Cable Assembly 799 350 911 * 382 weight [lb] 28.87 0.661 17.53 0.441 11.34 0.220 D Replacement MSA fusion cables 5 feet long. Description USD USD weight 104.12 288.66 0.882 1.764 [lb] MSA Barcode Scanner D • Robust, handy barcode scanner with a high reading perfor- mance made for the construction site. Quick, safe and professional! Compatible with MSA 500, MSA 3000, MSA 250, 300, 350 and 400 and MSA Plus 250-400 Electrofusion control units. code USD weight Description 799 350 419 * 396.91 0.772 Barcode scanner with pouch and instructions [lb] MSA Carrying Case Description D code MSA Carrying Case, 20"x10"x15" 799 350 473 * USD weight 207.22 12.214 [lb] 383 MSA 330 & Accessories MSA 330 Electrofusion unit with jointing data recording The MSA 330 electrofusion unit combines high performance in jointing with easy and safe handling. The internal memory has a capacity of 500 jointing records, for data transfer the unit is equipped with an USB interface. The record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. An intuitive operation menu guides you through the complete jointing process. For fusion data input a barcode reader pen or a scanner is connected. The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and the indication of cooling time. Robust aluminum housing with convenient cable winding and handle for weight balanced transport. The unit is suitable for jointing in series. Scope of delivery: dedicated transport case, pouch for optical pen or scanner, 2 pairs of angle adapter clips 4,0 mm and 4,7 mm, operation instructions and configuration chart. Technical Data 384 Ambient temperature -10°C to +45°C Mains voltage 180 V - 265 V AC Mains frequency 40 Hz - 70 Hz Fusion voltage 8 - 48 V AC Fusion current max. 90 A Suggested power generator 3,5 kVA ( 5,0 kVA for fittings with Ø>200mm ) Protection Class 1 / IP 54 Mains cable 4m Fusion cable 4m Interface USB (type A) for PC communication and software updates Dimensions (WxHxD) 280 x 480 x 320 mm Weight incl. cables ca. 21,7 kg Display LCD (20 alphanumerical char. x 4 lines), contrast adjustment, blue background, white characters Languages 10 Description code USD weight Barcode scanner, transport case 790 160 005 * 4,072.16 66.139 [lb] D MSA 330 - 115 Volt Electrofusion unit with jointing data recording The MSA 330 electrofusion unit combines high performance in jointing with easy and safe handling. The internal memory has a capacity of 500 jointing records, for data transfer the unit is equipped with an USB interface. The record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. An intuitive operation menu is guiding through the complete jointing process. For fusion data input a barcode scanner is connected (manual data input configurable). The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and indication of cooling time. The unit is suitable for jointing in series. Robust aluminum housing with convenient cable rewind and handle for weight balanced transport. Fusion cable detachable with military connector. Inclusive dedicated transport case, pouch for scanner, 2 pairs of angle adapter clips 4,0 mm and 4,7 mm, operation instructions and configuration chart. Technical Data Ambient temperature -10°C to +45°C Mains voltage 90 V - 135 V AC Mains frequency 40 Hz - 70 Hz Fusion voltage 8 - 48 V AC Fusion current max. 90 A Suggested power generator 3,5 kVA (5,0 kVA for fittings with Ø>200mm) Protection Class 1 / IP 54 Mains cable 10 m Fusion cable 3m Interface USB (type A) for PC communication and software updates Dimensions (WxHxD) 280 x 480 x 320 mm Weight incl. cables 25 kg Display LCD (20 alphanumerical char. x 4 lines), contrast adjustment, blue background, white characters Languages 10 Description code USD weight Barcode scanner, transport case 790 160 017 Call 70.548 [lb] Adapter D • Adapters for Electrofusion units with 4 mm connectors. • Compatible with electrofusion units MSA 330 and MSA 340 Type 4.0 x 4.7mm Description code Adapter, white 150 000 201 * USD weight [lb] 95.85 0.03 MSA Barcode Scanner D • Compatible with MSA 330 and MSA 340 code USD weight Description 150 000 202 * 420.10 0.772 Barcode scanner with pouch and instructions [lb] 385 MSA 340 & Accessories MSA 340 Traceability Electrofusion unit with GPS function High performance electrofusion unit providing an entire documentation of fusion and traceability data (ISO 12176) including GPS coordinates added automatically to each fusion record. The internal memory has a capacity of 1000 jointing records, for data transfer the unit is equipped with an USB interface. The record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. An intuitive operation menu guides you through the complete jointing process. For fusion data input a barcode scanner is connected. The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and indication of cooling time. Robust aluminum housing with convenient cable winding and handle for weight balanced transport. Suitable for jointing in series. Rental time period programmable by the machine owner, unit blocks on expiring date, reset by password. Scope of delivery: dedicated transport case, pouch for scanner, 2 pairs of angle adapter clips 4.0mm and 4.7mm operation instructions and configuration chart. Technical Data Ambient Temperature -10°C to +45°C Mains voltage 180V - 265 V AC Mains frequency 40 Hz - 70 Hz Fusion voltage 8 - 48 V AC Fusion current max. 90 A Suggested power generator 3.5 kVA (5.0 kVA for fittings with Ø>200mm) Protection Class 1 / IP 54 Mains cable4m Fusion cable4m Interface USB (type A) for PC communication and software updates Dimensions (WxHxD)280 x 480 x 320 mm Weight incl. cables ca. 21.7 kg DisplayLCD (20 alphanumerical char. x 4 lines), contrast adjustment, blue background, white characters Languages10 386 Description code USD weight barcode scanner, transport case 790 160 007 * 4,851.55 66.139 [lb] D MSA 340 - 115 Volt Traceability Electrofusion unit with GPS function D High performance electrofusion unit providing an entire documentation of fusion and traceability data (ISO 12176). GPS coordinates of fusion location added automatically to each fusion record. Optional ability of operator ID and job number recognition. The internal memory has a capacity of 1000 jointing records, for data transfer the unit is equipped with an USB interface. The record is delivered as PDF or CSV format, both are manageable with common and free PC software applications. Rental time period programmable by the machine owner, unit blocks on expiring date, reset by password. An intuitive operation menu is guiding through the complete jointing process. For fusion data input a barcode scanner is connected (manual data input configurable). The entire welding process is controlled and regulated with energy output compensation depending on ambient temperature and indication of cooling time. The unit is suitable for jointing in series. Robust aluminum housing with convenient cable rewind and handle for weight balanced transport. Fusion cable detachable with military connector. Inclusive dedicated transport case, pouch for scanner, 2 pairs of angle adapter clips 4,0 mm and 4,7 mm, operation instructions and configuration chart. Technical Data Ambient temperature -10°C to +45°C Mains voltage 90 V - 135 V AC Mains frequency 40 Hz - 70 Hz Fusion voltage 8 - 48 V AC Fusion current max. 90 A Suggested power generator 3,5 kVA (5,0 kVA for fittings with Ø>200mm) Protection Class 1 / IP 54 Mains cable 10 m Fusion cable 3m Interface USB (type A) for PC communication and software updates Dimensions (WxHxD) 280 x 480 x 320 mm Weight incl. cables ca. 25 kg Display LCD (20 alphanumerical char. x 4 lines), contrast adjustment, blue background, white characters Languages 10 Description code USD weight Barcode scanner, transport case 790 160 014 * 4,851.55 70.548 [lb] Adapter D • Adapters for Electrofusion units with 4 mm connectors. • Compatible with electrofusion units MSA 330 and MSA 340 Type 4.0 x 4.7mm Description code Adapter, white 150 000 201 * USD weight [lb] 95.85 0.03 387 MSA Barcode Scanner • Compatible with MSA 330 and MSA 340 388 code USD weight Description 150 000 202 * 420.10 0.772 Barcode scanner with pouch and instructions [lb] D 389 15 14 PROGEF® Natural SYGEF® PVDF 16 15 15 20 18 21 21 25 26 24 24 32 28 38 38 40 34 44 44 50 44 62 62 63 68 68 75 88 88 90 110 110 *All times in seconds and are approximate based on 68°F/20°C ambient temperature. Times do not account for facing, peeling, and cleaning per the GF Fusion Training program. 15 PROGEF® Standard MSE Handtools or SG 110 16 Product Socket Fusion Socket Fusion Process Times* SG 125 and MSE63/MSE110 Socket Fusion For fusion jointing of PP, PE, PB and PVDF pipes and fittings D • Portable heating element - socket fusion machine for use in • • • • • • • • • • • • • • • the workshop and on job sites. Dimension 20 - 90 Base machine Compact, sturdy design, distortion-free machine bed Handwheel with torque locking mechanism for the slide movement Fast selection of insertion depth according to the pipe dimension Heater Thermostatic temperature control High temperature accuracy over the entire heating surface Additional standard equipment on the basic model Universal, left and right prismatic clamping devices, complete, for clamping pipe and fittings. Additional set of prismatic clamping devices for outer clamping of pipes available as an option. V-shaped pipe support d 20 - 125 mm Back stop Machine specific tool set Timer to clock fusion times Including transport packaging, without accessories d-d [mm] Performance 20 ‐ 90 115 V/1500 W code USD weight 790 310 036 * Call 143.300 [lb] Transportation Box SG125 Description code D USD Transportation Box SG125 155 701 276 * 332.99 Universal prismatic clamping device, complete d-d [mm] code 20 ‐ 125 790 310 040 * USD weight 516.49 7.275 [lb] Backstop, complete d-d [mm] code 20 ‐ 110 790 310 012 * D USD weight 172.16 1.323 [lb] V-shaped pipe support, complete d-d [mm] code 20 ‐ 110 790 310 013 * 390 D USD weight 172.16 1.543 [lb] Replacement heating element SG125 d-d D Description Performance code USD weight 20 ‐ 125 thermostatic 115 V/1500 W 790 310 046 * 894.85 5.952 [mm] [lb] Replacement heating element SG110 Description thermostatic d-d [mm] Performance 20 ‐ 110 115 V/1200 W D code USD weight 790 310 017 * 762.89 5.291 [lb] MSE 63/MSE 110 Socket fusion tools • • • • • • • D for fusion jointing of PP, PE and PVDF pipes and fittings Pick up for floor stand or table clamp Monitoring and setting of heating element temperature High temperature accuracy over the entire heating surface T = thermostatic temperature control / E = electronic temperature control Choice of electronic or thermostatic temperature control Support for heating bushes and spigots of d 16 to 63 mm (110 mm) d-d [mm] Performance 16 ‐ 63 115 V/800 W 16 ‐ 110 115 V/1500 W Type code USD weight MSE 63 T MSE 110 T 790 105 096 * 790 105 126 * 278.35 402.06 4.575 7.055 [lb] MSE 63/MSE 110 - Set - Socket fusion tools • • • • • • • • • • • • • • D High-quality, non-stick PTFE-coating with long service life Heating bushes and spigots Available as a complete set in a practical metal case Table clamp Floor stand for MSE 63 Alen screws and key T = thermostatic temperature control / E = electronic temperature control for fusion jointing of PP, PE and PVDF pipes and fittings All devices equipped with on/off switch, mains and temperautre control lamp Choice of electronic or thermostatic temperature control Support for heating bushes and spigots of d 16 to 63 mm (110 mm) Pick up for floor stand or table clamp Monitoring and setting of heating element temperature High temperature accuracy over the entire heating surface Performance 115 V/800 115 V/1500 d-d [mm] Type 16 ‐ 63 MSE 63 T 16 ‐ 110 MSE 110 T code USD weight 790 105 098 * 790 105 128 * 1,090.72 1,786.60 18.960 39.022 [lb] 391 Heating spigots and bushes D • High-quality, non-stick PTFE-coating with long service life • Type B according to DVS 2208-1 (mechanical calibrated pipe ends) • Always delivered in pairs (also usable for SG 100, SG 125, not for SG 160) d [mm] 16 20 25 32 40 50 63 75 90 110 code USD weight 799 300 155 * 799 300 156 * 799 300 157 * 799 300 158 * 799 300 159 * 799 300 160 * 799 300 161 * 799 300 162 * 799 300 163 * 799 300 164 * 80.41 86.60 91.75 104.12 114.43 131.96 149.48 172.16 229.90 292.78 0.187 0.198 0.340 0.465 0.507 0.957 1.310 2.163 3.175 4.872 [lb] Floor stand for manual fusion tools SSE/ MSE code USD 790 105 063 * 18.56 0.838 weight [lb] Metal case D • For butt and socket fusion hand tools 392 D Article code USD weight MSE 63 MSE 110 790 105 089 * 790 105 090 * 124.40 113.40 8.818 15.432 [lb] 393 18.00 18.00 PROGEF Standard ® PROGEF Standard PROGEF Standard GF 315 GF 315 GF 500 15.00 18.00 21.00 21.00 21.00 21.00 21.00 110 29.00 29.00 29.00 29.00 29.00 160 35.00 35.00 35.00 35.00 200 38.00 38.00 38.00 38.00 225 42.00 42.00 42.00 42.00 250 52.00 52.00 52.00 315 *All times in minutes:seconds and are approximate based on 68°F/20°C ambient temperature. Times only account for heating, joining and cooling of products per the GF Fusion Training Program. GF recommends IR Plus® fusion for SYGEF® PVDF products. ® 18.00 ® 12.00 18.00 PROGEF Standard 11.00 15.00 GF 250 8.00 12.00 ® 11.00 PROGEF Standard 8.00 GF 160 90 7.00 75 ® 63 PROGEF Standard 50 SG 160 40 32 ® Product Machine Contact Butt Fusion Process Times* 56.00 355 63.00 400 70.00 450 MC 110 Butt Fusion Machine Machine MC 110, complete with electric planer D • Portable butt fusion machine for use in the workshop and on job sites. For fusion jointing of PP and PE pipes and fittings as well as prefabrication of segments in the size range of d 20 110 mm and up to SDR 11. Machine MC 110 complete includes: machine mounting, base machine, 2 base clamping plates (wide), base clamping plate (left narrow), electrically operated planer, thermostatic controlled heater, table clamp and transport box. Including transport packaging, without accessories • • d-d [mm] Performance 20 ‐ 110 115V/1360W code USD weight 790 109 321 * 4,371.13 68.343 [lb] Reduction clamping inserts, wide D • Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half-shells are needed. • 20 - 90 mm d [mm] 20 25 32 40 50 56 63 75 90 code USD weight 790 109 326 * 790 109 327 * 790 109 328 * 790 109 329 * 790 109 330 * 790 109 342 * 790 109 331 * 790 109 332 * 790 109 333 * 23.71 23.71 23.71 23.71 23.71 Call 23.71 23.71 23.71 0.331 0.306 0.293 0.287 0.249 0.302 0.265 0.245 0.220 [lb] Base clamping plate, right narrow D • 110 mm for fitting/pipe joints • For mounting the narrow reduction clamping inserts • Freely adjustable (max. 15°) d [mm] code 110 790 109 310 * USD weight 258.76 2.083 [lb] Reduction clamping inserts, narrow • Each code number defines 1 half shell. Per wide base clamping plate 2 reduction half-shells are needed. d [mm] 20 25 32 40 50 56 63 75 90 394 code USD weight 790 109 334 * 790 109 335 * 790 109 336 * 790 109 337 * 790 109 338 * 790 109 343 * 790 109 339 * 790 109 340 * 790 109 341 * 15.46 15.46 15.46 15.46 15.46 15.46 15.46 15.46 15.46 0.580 0.615 0.300 0.569 0.527 0.254 0.238 0.425 0.326 [lb] D Planer, electrically operated D • Center of planing radial adjustable. d-d [mm] Performance 20 ‐ 110 115V/560W code USD weight 790 109 324 * 1,456.70 10.803 [lb] Heater • • • • D Choice of electronic or thermostatic temperature control Including machine mounting Control lamps (power, status) PTFE coating d-d [mm] Description 20 ‐ 110 thermostatic Performance code USD weight 115V/800W 790 109 322 * Call 5.732 [lb] Table clamp D • For correct placement of heater code USD weight 790 109 315 * 72.16 1.455 [lb] Flange adapter clamping unit D • For correct clamping and fusion joining of short end fittings d-d [mm] code 25 ‐ 110 790 109 316 * USD weight 339.18 3.594 [lb] Replacement blades D • Sharpened on both sides (1 set = 2 pieces) Description code USD weight short 790 118 043 * 92.78 0.099 [lb] 395 TM 160-250-315 CNC Machine complete D • High quality, reliable and user-friendly heating element butt • • • • fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites. Designed for applications in gas and water distribution. Machine equipped with innovative CNC hydraulic control unit and the machine components of the TM TOP machines: sturdy base machine, powerful planer, high performance heating element, storage case for the planer and heater. The distance control (potentiometer) mounted into the base machine grants control and safety throughout the complete welding process. Scope of delivery includes transport packaging (wooden crate), not the reduction inserts and other accessories ! CNC Control Unit • Operator guidance from preparation to the end of the jointing • • • • • • • • • • • • • 396 process by use of symbols and graphics. Intuitive data input by touch screen operation (welding standard, material, diameter, SDR, traceability data). Automatic calculation, regulation and control of the fusion parameters - pressure, time and temperature - according to country specific guidelines. 10 freely programmable welding cycles available (e.g. for non standard dimensions (Relining), special materials etc.). Various configuration possibilities, such as cooling time reduction according to the measured ambient temperature (CTC) and automatic bead build-up phase. Selection of language. Welding report storage on removable standard USB memory key (memory key supplied with the machine). Operator ID (ISO 12176-3), job number and pipe codes (ISO 12176-4) could be added to each welding record by the use of the optional barcode scanner (790152052) Data transfer to PC (SUVI WIN-WELD software supplied with the machine) via USB interface. Shock absorbing plastic housing in attractive design. Integrated power outlets for planer and heating element. Preinstalled socket for connection of the barcode scanner (Accessory). Oil level control and refilling without disassembling the unit. Two handles to carry the hydraulic unit. Type Performance TM 160 CNC TM 250 CNC TM 315 CNC 230V/2000W 230V/3150W 230V/3750W d-d [mm] code 40 ‐ 160 790 150 012 * 75 ‐ 250 790 151 012 * 90 ‐ 315 790 152 012 * USD weight 23,445.00 25,787.00 29,505.15 275.578 429.901 473.994 [lb] GF 400 CNC Butt Fusion Machine Machine complete D • High quality, reliable and user-friendly heating element butt fusion machine for automated fusion jointing of PE and PP pipes and fittings on building sites. Designed for applications in gas and water distribution. Machine equipped with innovative CNC hydraulic control unit and the machine components of the GF 400 machine: sturdy base machine, powerful planer, high performance heating element, storage case for the planer and heater. The distance control (potentiometer) mounted into the base machine grants control and safety throughout the complete welding process. Scope of delivery includes transport packaging (wooden crate), not the reduction inserts and other accessories! • • • • CNC Control Unit • Operator guidance from preparation to the end of the jointing process by use of symbols and graphics. • Intuitive data input by touch screen operation (welding standard, material, diameter, SDR, traceability data). • Automatic calculation, regulation and control of the fusion parameters - pressure, time and temperature - according to country specific guidelines. • 10 freely programmable welding cycles available (e.g. for non standard dimensions, special materials etc.). • Selection of language. • Welding report storage on removable standard USB memory key (memory key supplied with the machine) and for safety reasons additionally in the CNC unit. • Data transfer to PC (SUVI WIN-WELD software supplied with the machine) via USB interface. • Robust aluminium case with shock-absorbing plastic cover in attractive design. • Integrated power outlets for planer and heating element. • Easy oil-level-control and refilling without opening the unit. Performance 400 V/5700 W d-d Type [mm] 125 ‐ 400 GF 400 CNC code USD weight 790 153 001 * 30,160.82 451.948 Reduction clamping inserts, narrow [lb] D • Each code number defines 1 piece of reduction clamping insert d [mm] code 160 790 112 102 * 200 790 112 104 * 250 790 112 106 * USD weight 218.56 218.56 345.36 2.381 2.083 1.570 [lb] Fortsetzung nächste Seite 397 Reduction clamping inserts, narrow D In order to mount the inserts d 315/d 355/d 400/d 450 to the base clamp d 630, the reduction clamping insert d 500 mm, code 790 117 012, must also be used • Each code number represents 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d [mm] code 315 790 127 111 * USD weight 386.60 4.034 [lb] Reduction clamping inserts set • 4 wide and 4 narrow clamping inserts of each dimension • 8 wide clamping inserts d 315 mm • Reductions in inch sizes or special diameters upon request d-d [mm] code 125 ‐ 355 790 127 156 * USD weight 6,064.95 66.139 GF 400 Crane 398 code USD weight 790 127 027 * 2,163.92 146.782 [lb] [lb] D GF 630 CNC Butt Fusion Machine GF 630 CNC • For fusion jointing of PP and PE pipes and fittings. The automatic CNC, hydraulical- ly-operated butt fusion machines are designed for applications in gas and water distribution piping systems as well as for use in trenches, outdoors or in the workshop. • The CNC control unit (SUVI® 400) controls and regulates the complete fusion process according to the approved national guidelines (e.g. DVS guidelines). • All fusion parameters (set/actual comparison) are recorded on a memory card and can be called up and shown on the display. External fusion data processing is easy with the exchangeable memory card or with the build-in interface for the PC, printer or laptop. The integrated error analysis system recognizes deviations from the defined parameters and interrupts the fusion cycle while simultaneously recording the error source. Planer, Heating element, Hydraulic hose package, Case, Tools set • Technical features same as for manually operated machines • Including transport packaging, without accessories and without reduction inserts SUVI® 400 CNC - Control unit • This unit consists of the hydraulic and the control unit with data recording • Automatic control of planing with even-out function • Automatically controlled temperature of the heating element • Automatically controlled facing process • Minimal weight of complete CNC control unit with two handles for carrying • Tamper-safe, easy data recording with exchangeable memory card (256 kB) • Clear overview, 2-line LCD with backlighting • Temperature sensor for accurate recording of ambient temperature • Serial interface (RS 232, 9-in) to connect PCs or laptops • Parallel standard printer interface (Centronics) • Safe two-handed operation according to TÜV for machine carriage movement • Barcode reader for data input (optional) Base machine • Technical features as for manual versions • Position measurement of the carriage (safety, process monitoring) Type GF 630 CNC d-d [mm] Performance 315 ‐ 630 400 V/6300 W code USD weight 790 155 001 Call 1355.843 [lb] Reduction clamping inserts set D • 4 wide and 4 narrow clamping insets d 315, d 355, d 400, d 450 • 8 wide reduction inserts d 500, d 560 code USD weight 790 117 021 * 12,813.40 443.129 [lb] Fortsetzung nächste Seite 399 Reduction clamping inserts, wide D In order to mount the inserts d 315/d 355/d 400/d 450 to the base clamp d 630, the reduction clamping insert d 500 mm, code 790 117 012, must also be used • Each code number represents 1 piece of reduction clamping insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. d [mm] 315 355 400 450 code USD weight 790 116 012 * 790 116 013 * 790 116 014 * 790 116 015 * 218.56 218.56 218.56 218.56 8.153 8.217 8.457 7.222 [lb] Reduction clamping inserts, narrow D • Each code number represents 1 piece of reduction clamp- ing insert. Per machine and dimension maximum 8 narrow or wide reduction clamping inserts are needed. • We recommend 4 wide and 4 narrow half shells. In order to mount the inserts d 315/d 355/d 400/d 450 to the base clamp d 630, the reduction clamping insert d 500 mm, code 790 117 012, must also be used d [mm] 315 355 400 450 code USD weight 790 116 020 * 790 116 021 * 790 116 022 * 790 116 023 * 218.56 218.56 218.56 218.56 7.985 7.203 5.529 5.011 [lb] GF 630 Crane Description code GF 630 Crane 790 117 023 * 400 D USD 10,578.35 Facing Tool Blade Sets for GF 160-630 Planer Blades set GF 160 D • Blade has 2 cutting edges (1 set = 2 blades) d-d [mm] code 40 ‐ 160 790 113 056 * USD weight 165.98 0.130 [lb] Planer Blades set GF 250 D • Blade has 2 cutting edges (1 set = 2 blades) d-d [mm] code 75 ‐ 250 790 115 024 * USD weight 206.19 0.183 [lb] Planer Blades set GF 315 D • Blade has 2 cutting edges (1 set = 2 blades) d-d [mm] code 90 ‐ 315 790 112 110 * USD weight 241.24 0.123 [lb] Planer Blades set GF 500 D • Blade has 2 cutting edges (1 set = 2 blades) code USD weight 790 116 041 * 275.26 0.123 [lb] Planer Blades set GF 630 D • Blade has 2 cutting edges (1 set = 2 pieces) code USD weight 790 117 041 * 313.40 0.505 [lb] 401 IR Plus® Infrared Butt Fusion Technology Features • Non-contact Infrared heating • Completely controlled and repeatable fusion process using our proven overlap system • Minimized and defined weld bead • Proven reliability and safe high purity fusion system • Controlled cooling process based on ambient and bead temperature IR-63 Plus® • PCMCIA-interface for electronic downloading of fusion data • Integrated interface for label and standard printers (hard copy printout) IR-225 Plus® IR-315 Plus® 402 403 3:00 SYGEF PN 10 SYGEF PN 16 SYGEF PN 10 ® ® ® N/A 3:27 7:17 6:59 63 PROGEF® Natural PN 6 3:23 5:50 5:36 50 5:00 2:32 4:41 4:30 40 PROGEF® Standard 2:32 3:51 3:41 32 3:00 - 6:00 6:00 75 3:30 3:30 7:00 7:30 90 4:30 3:45 8:00 9:00 110 4:00 12:30 160 5:00 15:30 200 5:30 17:30 225 8:00 250 10:00 315 *All times in minutes:seconds and are approximate based on 68°F /20°C ambient temperature. Times only account for heating, joining and cooling of products per the GF Fusion Training Program. ® IR-315 Plus IR-225 Plus® 1:48 SYGEF® PN 16 1:48 3:19 ® PROGEF Natural PN 10 2:28 25 2:53 PROGEF® Standard IR-63 Plus® 20 2:23 Product Machine Infared (IR) Plus® Fusion Process Times* IR63 Plus ® Fusion Joining Machine and Accessories IR-63 Plus® Fully-Equipped Machine Model: • Clamping inserts d 20-63 mm (8 pcs. per dimension) • End caps PE d 20-63 mm (4 pcs. per dimension) • Power supply cable 230 V (1 pcs.) • Extension cable for remote weld device (1 pcs.) • Extension cable for heater (1 pcs.) • Extension cable for facing tool (1 pcs.) • Cleaning brush No. 8 (1 pcs.) • Hexagon key 3 mm (1 pcs.) • Hexagon key 4 mm (1 pcs.) • Heater protection shield (1 pcs.) • Clamping unit extension (8 pcs.) • Socket wrench (facing blades) (1 pcs.) • Screw driver, Size 0 (1 pcs.) • Accessory Tray (1 pcs.) • Manual (1 pcs.) • Fully-equipped fusion jointing machine for welding SYGEF Standard, SYGEF Plus, PROGEF Standard, PROGEF Natural, PROGEF Plus, PE 100, PFA in dimensions d 20-63 mm with integrated remote welding unit, 2 USB interfaces, monochrome display with icons and 12 languages. • 1-phase AC (50/60 Hz) 230 V L/N/PE • Machine housing complete (1 pcs.) • Heater assembly (1 pcs.) • Remote weld device (1 pcs.) • Facing tool (1 pcs.) • Transport box (1 pcs.) • Pipe stop (1 pcs.) d-d [mm] code 20 ‐ 63 790 131 005 * USD weight 31,412.37 77.162 [lb] Power Converter D Description code USD Power Converter 115/230V AC 790 103 095 * 1,294.85 Clamping inserts D • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d [mm] 20 25 32 40 50 63 404 D code USD weight 790 131 038 * 790 131 039 * 790 131 040 * 790 131 041 * 790 131 042 * 790 131 043 * 60.82 60.82 60.82 60.82 60.82 60.82 0.198 0.198 0.115 0.163 0.220 0.077 [lb] Pieces 1 1 1 1 1 1 Clamping Inserts, IPS D • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d [inch] ∕4 ∕2 3 ∕4 1 1 1∕2 2 1 1 code USD weight 790 131 446 * 790 131 447 * 790 131 448 * 790 131 449 * 150 131 042 * 790 131 450 * 60.82 60.82 60.82 60.82 60.82 60.82 0.126 0.121 0.117 0.112 Pieces [lb] 1 1 1 1 1 1 0.075 Replacement Blades for Facing Tool D • A set includes two facing knives. Each facing knife has four blades. The blade may be turned three times before it must be replaced. d-d [mm] code 20 ‐ 63 790 131 045 * USD weight 152.58 0.035 [lb] Pieces 2 PE Pipe End Caps D • A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipe must be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components. d [mm] 20 25 32 40 50 63 code USD weight 790 131 030 * 790 131 031 * 790 131 032 * 790 131 033 * 790 131 034 * 790 131 035 * 18.56 18.56 23.71 23.71 23.71 30.93 0.004 0.022 0.002 0.011 0.011 0.051 [lb] Pieces 4 4 4 4 4 4 Heater Shield Description D code USD Heater Shield IR63 790 131 051 * 41.24 Extension Cable clamping carriage D • Extension cable for remote fusion. d-d [mm] code 20 ‐ 63 790 131 047 * USD weight 458.76 1.764 [kg] Pieces 1 Extension Cable facing tool D • Extension cable for remote fusion. d-d [mm] code 20 ‐ 63 790 131 048 * USD weight 150.52 0.966 [lb] Pieces 1 405 Extension Cable heater D • Extension cable for remote fusion. d-d [mm] code 20 ‐ 63 790 131 049 * USD weight 542.27 1.691 [lb] Pieces 1 Power Cord IR63 Description D code USD Power Cord IR63 150 131 246 * 43.30 Pipe Stop D • The pipe stop defines the allowance when the pipes are clamped into position. d-d [mm] code 20 ‐ 63 790 131 046 * USD weight 108.25 0.948 [lb] Pieces 1 Adjustment Tools Description code Allen Wrench 3mm 150 900 567 * Allen Wrench 4mm 790 131 264 * T-10 Torx Wrench 790 131 129 * 406 D USD weight 2.06 8.25 8.25 0.441 0.004 [lb] IR-110 Plus® Fusion Joining Machine and Accessories IR-110 Plus Fully-Equipped Machine Model: • 1-phase AC (50/60 Hz) 230 V L/N/PE • Machine housing complete (1 pcs.) • Heater and facing tool assembly (1 pcs.) • Transport box (1 pcs.) • Pipe stop (1 pcs.) • Clamping inserts d 20-90 mm (8 pcs. per dimension) • End caps PE d 20-110 mm (4 pcs. per dimension) • Power supply cable 230 V (1 pcs.) • Cleaning brush No. 8 (1 pcs.) • Hexagon keys 4 mm (1 pcs.), 5 mm (1 pcs.), 6 mm (1 pcs.) • Socket wrench (facing blades) (1 pcs.) • Accessory Tray (1 pcs.) • Manual (1 pcs.) • Fully-equipped fusion joining machine for welding SYGEF® Standard, SYGEF® Plus, PROGEF® Standard, PROGEF® Natural, PROGEF® Plus, PE 100 (PFA/ECTFE on request) in dimensions d 20-110 mm, 2 USB interfaces, monochrome display with icons and 12 languages. d-d [mm] code 20 ‐ 110 790 132 001 * USD weight 45,020.62 165.347 D [lb] Clamping inserts D • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d [mm] 20 25 32 40 50 63 75 90 code USD weight 790 132 051 * 790 132 052 * 790 132 053 * 790 132 054 * 790 132 055 * 790 132 056 * 790 132 057 * 790 132 058 * 92.78 92.78 92.78 92.78 92.78 92.78 92.78 92.78 0.238 0.234 0.229 0.220 0.209 0.187 0.192 0.141 [lb] Pieces 1 1 1 1 1 1 1 1 Clamping inserts PFA D • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d [inch] ∕4 ∕2 3 ∕4 1 2 1 1 code USD weight 790 132 062 * 790 132 063 * 790 132 064 * 790 132 065 * 790 132 066 * 130.93 130.93 130.93 130.93 130.93 0.240 0.236 0.234 0.227 0.194 [lb] Pieces 1 1 1 1 1 407 Replacement Blades for Facing Tool D • A set includes two facing knives. Each facing knife has four blades. The blade may be turned three times before it must be replaced. d-d [mm] code 20 ‐ 110 790 132 061 * USD weight 202.06 0.015 [lb] Pieces 2 PE Pipe End Caps D • A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipe must be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components. d [mm] 20 25 32 40 50 63 75 90 110 code USD weight 790 131 030 * 790 131 031 * 790 131 032 * 790 131 033 * 790 131 034 * 790 131 035 * 790 133 036 * 790 133 037 * 790 133 038 * 18.56 18.56 23.71 23.71 23.71 30.93 34.02 34.02 42.27 0.004 0.022 0.002 0.011 0.011 0.051 0.209 0.243 0.397 [lb] Pieces 4 4 4 4 4 4 4 4 4 Pipe Stop D • The pipe stop defines the allowance when the pipes are clamped into position. d-d [mm] code 20 ‐ 110 790 132 059 * 408 USD weight 261.86 1.543 [lb] Pieces 1 IR-225 Plus® Fusion Joining Machine and Accessories IR-225 Plus Fully-Equipped Machine with HP Working Table (HP = High Purity) D Model: • Movable clamping units (1 pcs.) • Clamping inserts d 63-225 mm (8 pcs. per dimension) • End caps PE d 63-225 mm (4 pcs. per dimension) • Transportation lock (1 pcs.) • Combination ring /open-jaw wrench 13 mm (1 pcs.) • Cleaning brush (1 pcs.) • Connecting cable 400 V - 230 V (1 pcs.) • Ball for lever (1 pcs.) • Manual (1 pcs.) • Fully-equipped fusion jointing machine for welding SYGEF Standard, SYGEF Plus, PROGEF Standard, PROGEF Natural, PROGEF Plus, PE 100 in dimensions d 63-225 mm, 2 USB interfaces, monochrome display with icons and 12 languages. • 1-phase AC (50/60 Hz) 230 V L/N/PE or 3-phase AC (50/60 Hz) 400 V/230 V L1/L2/L3/N/PE • Machine base (1 pcs.) • Facing tool (1 pcs.) • Heater assembly (1 pcs.) • Working table, HP (1 pcs.) • Pipe stop (1 pcs.) • Hexagon key 5 mm (1 pcs.) • Hexagon key 6 mm (1 pcs.) d-d [mm] code 63 ‐ 225 790 133 009 * USD weight 64,313.40 998.694 [lb] HP Stainless Steel Work Table and Transportation Container D • Multifunction working table for the IR-225 Plus® fusion joining machine with two integrated drawer. Especially for the use in clean room environment. The working table is made of steel with a stainless steel table. code USD weight 790 133 021 * 6,350.52 485.017 [lb] Pieces 1 Pipe Clamp Inserts D • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d [mm] 63 75 90 110 160 200 225 code USD weight 790 133 026 * 790 133 027 * 790 133 028 * 790 133 029 * 790 133 032 * 790 133 033 * 790 133 034 * 158.76 158.76 158.76 158.76 158.76 158.76 158.76 1.700 1.647 1.523 1.420 1.323 1.543 0.595 [lb] Pieces 1 1 1 1 1 1 1 409 Pipe Clamp Inserts, IPS D • The clamping inserts are different for each dimension. They are used to clamp and position the pipe components. d [inch] 2 3 4 6 8 code USD 150 900 442 * 150 900 443 * 150 900 444 * 150 900 445 * 150 900 446 * 261.86 261.86 261.86 261.86 261.86 Pieces 1 1 1 1 1 Replacement Blades for Facing Tool D • A set includes two facing knives. Each facing knife has four blades. The blade may be turned three times before it must be replaced. d-d [mm] code 63 ‐ 225 790 133 046 * USD weight 355.67 0.276 [lb] Pieces 2 PE Pipe End Caps D • A set includes 4 end caps. The end caps are different for each dimension. The ends of the pipe must be closed. The caps prevent heat loss due to airflow in the fusion zone and guarantee optimum fusion results of the pipe components. d [mm] 63 75 90 110 160 200 225 code USD weight 790 131 035 * 790 133 036 * 790 133 037 * 790 133 038 * 790 133 041 * 790 133 042 * 790 133 043 * 30.93 34.02 34.02 42.27 62.89 100.00 164.95 0.051 0.209 0.243 0.397 0.467 0.992 0.805 [lb] Pieces 4 4 4 4 4 4 4 Adjustable Clamping Station left D • The movable, external clamping unit ensure high operat• • ing convenience. Short pipe pieces can be clamped on both sides. Included in the delivery when a new IR-225 Plus® is ordered. Previous IR 225 fusion jointing machines can be upgraded. d-d [mm] code 63 ‐ 225 790 133 061 * 410 USD weight 1,824.74 23.589 [lb] Pieces 1 Adjustable Clamping Station right D • The movable, external clamping unit ensure high operat• • ing convenience. Short pipe pieces can be clamped on both sides. Included in the delivery when a new IR-225 Plus® is ordered. Previous IR 225 fusion jointing machines can be upgraded. d-d [mm] code 63 ‐ 225 790 133 062 * USD weight 1,824.74 22.487 [lb] Pieces 1 Pipe Stop D • The pipe stop defines the allowance when the pipes are clamped into position. d-d [mm] code USD 63 ‐ 225 790 133 047 * weight [lb] Pieces 73.20 0.331 1 Adjustment Tools Description Allen Wrench 5mm Allen Wrench 6mm T-25 Torx Wrench Open Wrench 13mm D code USD weight 24387005 * 790 101 238 * 790 133 577 * 790 133 140 * 4.12 10.31 0.176 13.40 0.020 24.74 0.110 [lb] 411 Upgrade Programs for IR Plastic Fusion Joining Machines IR 63 Plus Upgrade D In order to give our existing IR-Plus customers the full benefit of the advantages we offer a modification kit which enables a reconstruction of all existing IR-Plus machines. The following modifications are included: • 2 USB interfaces • Monochrome display with icons • New navigation panel • operator guidance in 12 languages The upgrade of the new IR-Plus components will be executed by Georg Fischer service centres in the USA/Tustin, Singapore and CSO Schaffhausen. Type code USD weight IR-63 Plus 790 131 124 * 8,544.33 1.102 [lb] IR Plus Upgrade Program Description code Left Side Adjustable Clamping Station 790 131 110 * Right Side Adjustable Clamping Station 790 131 109 * D USD weight 1,311.34 1,385.57 5.952 4.828 [lb] Modification Kit D In order to give our existing IR-Plus customers the full benefit of the advantages we offer a modification kit which enables a reconstruction of all existing IR-Plus machines. The following modifications are included: • 2 USB interfaces • Monochrome display with icons • New navigation panel • operator guidance in 12 languages The upgrade of the new IR-Plus components will be executed by Georg Fischer service centres in the USA/Tustin, Singapore and CSO Schaffhausen. 412 Type code USD weight IR-225 Plus 790 133 124 * 8,659.79 14.661 [lb] Bead and Crevice Free (BCF®) Plus Fusion Evolution of Innovation Unsurpassed fusion quality • No beads • No crevices • No transitions • No dead legs and no microorganic deposits • Very high weld strength • Very little stress in the fusion zone, therefore less prone to stress cracking • Controlled and secured manufacturing processes • Globally accepted certification training for quality control personnel and installers 413 414 63 75 10:00 10:00 12:00 14:00 13:00 20:00 18:00 21:00 36:00 20:00 30:00 24:00 110 *All times in minutes:seconds and are approximate based on 68°F/20°C ambient temperature. Times only account for heating and cooling of products per the GF Fusion Training Program. 7:00 11:00 24:00 ® 7:00 9:00 SYGEF PN 16 7:00 15:00 6:00 17:00 90 SYGEF® PN 10 ® 16:00 50 PROGEF Natural PN 10 40 13:00 32 PROGEF® Natural PN 6 25 BCF® Plus 20 Product Machine BCF® Plus Fusion Process Times* BCF Plus Plastic Fusion Joining Machine BCF® Plus fully equipped machine d 20 63 mm D Fully-equipped machine for bead and crevice free jointing of SYGEF Standard, SYGEF Plus, PROGEF Natural of the dimensions d 20-63 mm with integrated remote welding unit, 2 USB interfaces, monochrome display with icons and 12 languages. Supply: 1-phase AC (50/60 Hz) 115 / 230 V L/N/PE Delivery includes: • Machine housing (1 pcs.) incl. remote welding unit (1 pcs.) • Transport box (1 pcs.) • HP working table (1 pcs.) • Heating stations d 20-63 mm (6 pcs.) • Clamping units small (2 pcs.) with clamping inserts d 20-63 mm (24 pcs.) • Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6 pcs.) • Facing tool support (1 pcs.) • Hose box (1 pcs.) incl. air hose (1 pcs.) • Supporting tools small d 20-63 mm (2 pcs.) • BReT (1 pcs.) • Hose cutter (1 pcs.) • Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm) (1 pcs.) • Extension cable (1 pcs.) • Manual (1 pcs.) d-d [mm] code 20 ‐ 63 790 121 002 * USD weight 51,958.76 337.307 [lb] Fortsetzung nächste Seite 415 BCF® Plus fully-equipped machine d 20 -110 mm D Fully-equipped machine for bead and crevice free jointing of SYGEF Standard, SYGEF Plus, PROGEF Natural of the dimensions d 20-110 mm with integrated remote welding unit. Supply: 1-phase AC (50/60 Hz) 115 / 230 V L/N/PE Delivery includes: • Machine housing (1 pcs.) incl. remote welding unit (1 pcs.) • Transport box (1 pcs.) • HP working table (1 pcs.) • Heating stations d 20-110 mm (9 pcs.) • Clamping units small (2 pcs.) with clamping inserts d 20-63 mm (24 pcs.) • Clamping units big (2 pcs.) with clamping inserts d 75-110 mm (12 pcs.) • Adapter for clamping unit d 75-110 mm (2 pcs.) • Facing tool small (1 pcs.) with facing inserts d 20-63 mm (6 pcs.) • Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3 pcs.) • Facing tool support (1 pcs.) • Hose box (1 pcs.) incl. air hose (1 pcs.) • Supporting tools small d 20-63 mm (2 pcs.) • Supporting tools big d 75-110 mm (2 pcs.) • BReT (1 pcs.) • Hose cutter (1 pcs.) • Air hose reducer (6-4 mm) (1 pcs.), air hose socket (4-4 mm) (1 pcs.) • Extension cable (1 pcs.) • Manual (1 pcs.) d-d [mm] code 20 ‐ 110 790 121 001 * USD weight 63,505.15 414.469 [lb] BCF® Plus large dimension package d 75-110 mm • This package is necessary to complete BCF Plus machines which are only equipped for small dimensions d 20-63 mm. • Delivery includes: • Clamping units big (2 pcs.) with clamping inserts d 75-110 mm (12 pcs.) • Facing tool big (1 pcs.) with facing inserts d 75-110 mm (3 pcs.) • Supporting tools tall (2 pcs.) • Adapter for clamping unit d 75-110 mm (2 pcs.) • Heater heads not included d-d [mm] code 75 ‐ 110 790 121 022 * 416 USD weight 5,657.73 17.873 [lb] D BCF® Plus Heating stations d [mm] 20 25 32 40 50 63 75 90 110 code USD weight 790 121 111 * 790 121 112 * 790 121 113 * 790 121 114 * 790 121 115 * 790 121 116 * 790 121 117 * 790 121 118 * 790 121 119 * 2,828.87 2,886.60 2,886.60 3,002.06 3,117.53 3,232.99 4,041.24 4,041.24 4,156.70 3.968 4.012 4.167 5.282 5.291 4.740 7.937 7.937 7.760 [lb] D Pieces 1 1 1 1 1 1 1 1 1 BCF® Bladder for SYGEF® PVDF D • Only suitable for welding SYGEF® PVDF and not for PROGEF® Natural. Silver tip. d [mm] 20 25 32 40 50 63 75 90 110 code USD weight 790 122 041 * 790 122 042 * 790 122 043 * 790 122 044 * 790 122 045 * 790 122 046 * 790 121 047 * 790 121 048 * 790 121 049 * 113.40 113.40 120.62 120.62 136.08 152.58 289.69 301.03 327.84 0.031 0.044 0.082 0.172 0.291 0.304 0.448 0.450 1.217 [lb] Pieces 1 1 1 1 1 1 1 1 1 BCF® Plus Bladder for PROGEF® Natural Polypropylene D • Only suitable for welding PROGEF® Natural. Blue tip. d [mm] 20 25 32 40 50 63 75 90 110 code USD weight 790 122 091 * 790 122 092 * 790 122 093 * 790 122 094 * 790 122 095 * 790 122 096 * 790 121 047 * 790 121 048 * 790 121 049 * 138.14 138.14 147.42 147.42 170.10 192.78 289.69 301.03 327.84 0.084 0.046 0.088 0.110 0.231 0.304 0.448 0.450 1.217 [lb] Pieces 1 1 1 1 1 1 1 1 1 BCF® Plus Facing Tool D • Inclusive crank handle, mounting material and clamping in- serts. Suitable for SYGEF (PVDF) as well as PROGEF Natural. d-d [mm] code 20 ‐ 63 790 121 052 * 75 ‐ 110 790 121 053 * USD weight 1,962.89 2,540.21 3.086 6.614 [lb] Pieces 1 1 417 BCF® Plus Facing Tool Inserts D • These dimension-specific parts are inserted into the facing tool, in order to be able to face the end of the pipes smoothly and parallel. d [mm] 20 25 32 40 50 63 75 90 110 code USD weight 790 121 061 * 790 121 062 * 790 121 063 * 790 121 064 * 790 121 065 * 790 121 066 * 790 121 067 * 790 121 068 * 790 121 069 * 126.80 126.80 126.80 126.80 126.80 126.80 173.20 173.20 173.20 0.353 0.331 0.291 0.276 0.220 0.110 0.661 0.441 0.198 [lb] Pieces 1 1 1 1 1 1 1 1 1 BCF® Plus Facing Tool Mounting Plate D • To attach facing tool on workbench d-d [mm] code 20 ‐ 110 790 121 055 * USD weight 577.32 2.646 [lb] Pieces 1 BCF® Plus Clamp Inserts d [mm] 20 25 32 40 50 63 75 90 code USD weight 790 131 038 * 790 131 039 * 790 131 040 * 790 131 041 * 790 131 042 * 790 131 043 * 790 121 036 * 790 121 037 * 60.82 60.82 60.82 60.82 60.82 60.82 85.57 85.57 0.198 0.198 0.115 0.163 0.220 0.077 0.315 0.209 [lb] D Pieces 1 1 1 1 1 1 1 1 BCF® Plus Hose Reel D • For the clean and professional storage of the air hose. d [mm] code 4 790 121 151 * USD weight 646.39 2.456 [lb] Length [m] 11 BCF® Plus Hose d [mm] code 4 790 122 087 * USD [mm] code weight [lb] 32.99 0.267 4 x 6 790 122 103 * 418 USD 15.46 1 D BCF Air Hose Reducer Size Pieces Length [m] 11 D BCF® Plus Supporting Tool d-d [mm] code 20 ‐ 63 790 121 072 * 75 ‐ 110 790 121 073 * USD weight 461.86 635.05 1.195 2.077 [lb] D Pieces 1 1 BCF® Plus Bladder Removal Tool code USD weight 790 121 075 * 126.80 0.174 [lb] D Pieces 1 Modification Kit D In order to give our existing BCF Plus customers the full benefit of the advantages we offer a modification kit which enables a reconstruction of all existing BCF Plus machines. The following modifications are included: • 2 USB interfaces • Monochrome display with icons • New navigation panel • operator guidance in 12 languages The upgrade of the new BCF Plus components will be executed by Georg Fischer service centres in the USA/Tustin, Singapore and CSO Schaffhausen. Type code USD weight BCF Plus 790 121 124 * 8,775.26 1.102 [lb] 419 Accessories for IR and BCF Plastic Fusion Joining Machines Tangit KS-Cleaning Tissues D • Wet Tangit cleaning tissues to clean the fusion faces • One box contains 100 tissues code USD weight 799 298 024 * 25.77 0.734 [lb] IR Plus® Win Weld Program D • The PC data transfer software makes it possible to manage and evaluate easily the recorded fusion data as required. • incl. Record card / USB stick # code WIN 2000/XP 790 131 471 * WIN 95/98/Me 790 131 472 USD weight 750.52 Call 0.331 0.485 [lb] Pieces 1 1 D BCF ® Plus Win-Weld Program • incl. Record card / USB stick • The PC data transfer software makes it possible to manage and evaluate easily the recorded fusion data as required. # code WIN 2000/XP 790 121 471 * WIN 95/98/Me/NT 790 121 472 420 USD weight 750.52 Call 0.176 0.485 [lb] Pieces 1 1 Rental Program Electro Plus D • Prices are daily, prorated by calendar day, billed by the end of the month • Complete Electro Plus Fusion Machine d-d [inch] Description code USD Electro Plus R150000001B ∕2 ‐ 12 1 12.75 MSA250 D • Prices are daily, prorated by calendar day, billed by the end of the month • Includes Cable Assembly, Bar Code Set with Continuity Tester and Carrying Case d-d [inch] Description ∕2 ‐ 12 ∕2 ‐ 12 1 1 code MSA250 SE, 115V AC R799350500B MSA250 EX Multi, 230V AC R799350520B USD 12.75 12.75 MSA 330/340 • Prices are daily, prorated by calendar day, billed by the end of the month • Includes Cable Assembly, Bar Code Set with Continuity Tester and Carrying Case Description code USD MSA 330 230V R790160005B MSA 340 230V R790160012B 13.00 13.00 SG110/SG125 Socket Fusion Machines D • Prices are daily, prorated by calendar day, billed by the end of the month • Rental does not include heater bushings or peeling tools; these items must be purchased separately d-d [mm] 16 ‐ 110 20 ‐ 90 Description code SG110 Socket Fusion Machine R790310003B SG125 Socket Fusion Machine R790310036B USD 27.32 27.32 Contact Butt Fusion Machines D • Prices are daily, prorated by calendar day, billed by the end of the month • The GF315 is equipped with an automatic heater d-d [mm] 20 ‐ 110 40 ‐ 160 75 ‐ 250 90 ‐ 315 200 ‐ 500 315 ‐ 630 Description MC110 TM160 GF250 GF315 CNC GF500 TM 630 code USD R790109321B R790114061B R790115030B R790112030B R790116040B R790117069B Call 51.00 69.21 94.71 112.92 124.57 421 Type 515 Diaphragm Valve Assemble/Disassemble Tool Size [inch] 1 1 1∕4 1 1∕2 2 code USD Rental code USD 150 515 001 150 515 002 150 515 003 150 515 004 Call Call Call Call R150515001B R150515002B R150515003B R150515004B Call Call Call Call D IR Plus Machines D • Prices are daily, prorated by calendar day, billed by the end of the month • A power converter (115/230V AC) is included with the IR63 and IR110 machine d-d [mm] Description 20 ‐ 63 20 ‐ 63 20 ‐ 110 63 ‐ 225 250 ‐ 315 IR63 Plus IR 63 with PFA Software and 1/4-2" inserts IR110 Plus IR225 Plus IR315 Plus code USD R790131005B R155131005B R790132001B R790133009B R790134001B 76.49 87.42 91.07 100.17 123.85 BCF Plus Machine D • Prices are daily, prorated by calendar day, billed by the end of the month • Rental includes facing tool and remote head. Rental does not include bladders and air hose which must be purchased separately. d-d [mm] 20 ‐ 63 75 ‐ 110 Description code USD BCF Plus R790121002B BCF Plus Extension Package R790121022B 87.42 7.29 Pipe Cutter Tools D • Prices are daily, prorated by calendar day, billed by the end of the month • Rental does not include cutting blades, which must be purchased separately d-d [mm] 110 ‐ 250 110 ‐ 250 160 ‐ 355 315 ‐ 500 Description PPC 250 PPC 250 HP KS 355 KS 1600 code USD R790201002B R790201011B R790202001B R790109601B 20.96 16.39 20.96 30.96 COOL-FIT® Pipe Calibration Tool D • including transportation case Model: • To calibrate pipe inner diameters of COOL-FIT pipes d-d [mm] code 140 - 225 R790205001B * 422 USD weight [lb] 12.75 41.678 closest inch [inch] 5-8