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vacon • 0 INDEX Document code (Original Instructions): DPD00534H Order code: DOC-INS03985+DLUK Rev. H Revision release date: 10.7.15 1. Safety................................................................................................................4 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 Signs....................................................................................................................................4 Units ....................................................................................................................................4 Danger.................................................................................................................................5 Warnings .............................................................................................................................6 Earthing and earth fault protection ....................................................................................7 Insulation system..............................................................................................................10 Compatibility with RCDs ...................................................................................................11 Extended temperature range ...........................................................................................11 Electro-magnetic compatibility (EMC)..............................................................................11 Declaration of conformity .................................................................................................12 2. Receipt of delivery ..........................................................................................16 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 Type designation code.......................................................................................................17 order codes .......................................................................................................................18 Unpacking and lifting the AC drive ...................................................................................19 Accessories .......................................................................................................................19 Frame MM4 .......................................................................................................................19 Frame MM5 .......................................................................................................................20 Frame MM6 .......................................................................................................................20 STO terminal connector....................................................................................................21 ‘Product modified’ sticker.................................................................................................21 Disposal.............................................................................................................................21 3. Mounting .........................................................................................................22 3.1 3.2 3.3 3.4 3.5 3.5.1 3.5.2 3.5.3 3.6 Dimensions mm4 ..............................................................................................................22 Dimensions mm5 ..............................................................................................................23 Dimensions mm6 ..............................................................................................................24 Introduction of modules....................................................................................................25 Mounting ...........................................................................................................................26 Wall-mounting ..................................................................................................................27 Motor-mounting ................................................................................................................27 Segregated modules.........................................................................................................27 Cooling ..............................................................................................................................28 4. Power cabling .................................................................................................30 4.1 4.2 4.3 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.5 Circuit breaker ..................................................................................................................32 UL standards on cabling ...................................................................................................32 Description of the terminals .............................................................................................33 Cable dimensioning and selection....................................................................................36 Cable and fuse sizes, frames MM4 to MM6......................................................................36 Cable and fuse sizes, frames MM4 to MM6, North America............................................38 Brake resistor cables........................................................................................................39 Control cables ...................................................................................................................39 Cable installation ..............................................................................................................40 5. Control unit.....................................................................................................46 5.1 5.1.1 5.1.2 5.1.3 5.1.4 Control unit cabling...........................................................................................................47 Control cable sizing ..........................................................................................................47 Standard I/O terminals .....................................................................................................48 Relay and thermistor input terminals ..............................................................................49 Safe Torque off (STO) terminals .......................................................................................49 Service support: find your nearest Vacon service center at www.vacon.com