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PowerFlex 700L Active Converter Power Module USER MANUAL Firmware Version 3.xxx Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://www.rockwellautomation.com/ literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment. The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams. No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual. Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited. Throughout this manual, when necessary we use notes to make you aware of safety considerations. ! WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss. Important: Identifies information that is critical for successful application and understanding of the product. ! ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequences. Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present. Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures. Allen-Bradley, PowerFlex, DriveExplorer, DriveExecutive, and DPI are either registered trademarks or trademarks of Rockwell Automation, Inc. PowerFlex 700L Active Converter Power Module User Manual Summary of Changes The information below summarizes the changes resulting from the firmware v3.001 upgrade to this manual since its last release (June, 2006): Description of New or Updated Information To all pages, added a new footer containing: Page(s) Throughout Manual • Publication description (1st line). • Publication number hyperlink underlined in blue (2nd line) linking to the date of the publication on the back cover. The back cover publication date line hyperlinks to the newest version of the publication on Rockwell Automation’s Literature Library web site. Added new information about the Active Converter operating as a Coupled unit (DPI 1-6 SLAVE) or as a Stand Alone unit (DPI MASTER). Changed the following for Parameter 051 - [Option Select]: 3-6 • Bit 6 changed from “Reserved” to “VC Inverter.” • Bit 7 changed from “Reserved” to “Prechg Cntrl.” • The default changed from “xxxx xxxx xx00 0001” to “xxxx xxxx 0000 0001.” Added new Parameter 105 - [Regen I Lmt]. Changed Parameter 153 - [CML Bandwidth] maximum value from “3000 Rad/sec” to “4000 Rad/sec.” Changed the description for Parameter 157 - [PF Bandwidth] to include that it should be used only when unbalanced voltage compensation is enabled in Parameter 051 [Option Select]. Changed Parameter 162 - [Capacitance] maximum value from “32767 µF” to “65535 µF.” Added new Parameter 170 - [Bus Capacitance]. Added new Bit 11 (High DC Link) to Parameter 214 - [Start Inhibit]. Changed Parameter 238 - [Fault Config] default from “xxxx xxx1 1110 1100” to “xxxx xxx1 0110 1100.” Added two new parameter groups which are only displayed and available in the Communication File when the Converter is operated as a Stand Alone unit: • Masks and Owners Group – Parameter 340 - [Logic Mask] – Parameter 341 - [Start Mask] – Parameter 342 - [Fault Clr Mask] – Parameter 343 - [Stop Owner] – Parameter 344 - [Start Owner] – Parameter 345 - [Fault Clr Owner] • Security Group – Parameter 346 - [Port Mask Act] – Parameter 347 - [Write Mask Cfg] – Parameter 348 - [Write Mask Act] – Parameter 349 - [Logic Mask Act] Added the following new fault codes: • • • • • • • • • • • • • 3-9 3-11 3-11 3-12 3-12 3-14 3-15 3-18 4-3 70 – FiltCap Contactr 71 – Port 1 Adapter 72 – Port 2 Adapter 73 – Port 3 Adapter 74 – Port 4 Adapter 75 – Port 5 Adapter 76 – Port 6 Adapter 81 – Port 1 DPI Loss 82 – Port 2 DPI Loss 83 – Port 3 DPI Loss 84 – Port 4 DPI Loss 85 – Port 5 DPI Loss 86 – Port 6 DPI Loss PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P soc-ii Summary of Changes PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Table of Contents Preface Overview Who Should Use this Manual? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . What Is Not in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LPM20 Liquid-Cooled AC Drive Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PowerFlex 700L Liquid-Cooled AC Drive Information . . . . . . . . . . . . . . . . . . . . . . . PowerFlex 700 Vector Control Information (standard) . . . . . . . . . . . . . . . . . . . . . . . . PowerFlex 700S Phase II Control Information (optional) . . . . . . . . . . . . . . . . . . . . . . Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Allen-Bradley Drives Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Installation/Wiring Removing the Active Converter Power Module Covers . . . . . . . . . . . . . . . . . . . . . . . . . Removing the Active Converter Control Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame 2 and 3A Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame 3B Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring the Active Converter Control Cassette I/O Terminals . . . . . . . . . . . . . . . . . . . . . I/O Terminal Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Using the Active Converter as a Coupled Unit vs. Standalone Unit . . . . . . . . . . . . . . . Setting the DPI MASTER/SLAVE Switch (SW1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting an Active Converter Power Module to an Inverter Power Module . . . . . . . . Frame 2 and 3A Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame 3B Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 2 P-1 P-1 P-1 P-1 P-1 P-2 P-2 P-2 P-2 P-2 P-3 1-2 1-2 1-2 1-3 1-4 1-5 1-6 1-8 1-8 1-8 1-8 Start Up Establishing Communication as a Coupled Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Accessing Active Converter Power Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 2-1 Verifying Feedback Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 Exchanging Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5 CIP Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7 Establishing Communication as a Stand Alone Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 Accessing Active Converter Power Module Parameters. . . . . . . . . . . . . . . . . . . . . . . . 2-8 Verifying Feedback Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Converter Sequencing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Run On Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 Run On PwrUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Manual Cntrl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Start Inhibit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Sequencing Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 Control Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Current Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Line Voltage Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Frequency Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Voltage Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Current Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 PWM Carrier Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P ii Table of Contents Converter Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Converter Faults as a Coupled Unit (DPI SLAVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . Displaying the Fault Text. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resetting Converter Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 3 2-17 2-17 2-17 2-18 Programming and Parameters About Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 How Parameters are Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 File-Group-Parameter Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Numbered List View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Monitor File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Command File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Limit Config File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 Dynamic Control File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Utility File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Communication File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17 Inputs & Outputs File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20 Parameter Cross Reference – by Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Parameter Cross Reference – by Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23 Chapter 4 Troubleshooting Faults and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manually Clearing Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearing Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 4-1 4-1 4-1 4-4 4-4 Preface Overview The purpose of this manual is to provide you with the basic information needed to wire and operate the PowerFlex 700 Active Converter Power Module. For information on ... Who Should Use this Manual? What Is Not in this Manual Reference Materials Manual Conventions General Precautions See page ... P-1 P-1 P-2 P-2 P-3 Who Should Use this Manual? This manual is intended for qualified personnel. You must be able to wire and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions. What Is Not in this Manual This manual is designed to provide only basic active converter I/O wiring, start-up, programming, and other related information. LPM20 Liquid-Cooled AC Drive Installation For information on installing LPM20 Liquid-Cooled AC drives, please refer to LPM20 Liquid-Cooled Adjustable Frequency AC Drive Installation Manual — (Publication No. 20N-IN001…). PowerFlex 700L Liquid-Cooled AC Drive Information For information on installing PowerFlex 700L Liquid-Cooled AC drives, please refer to PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual — (Publication No. 20L-UM001…). PowerFlex 700 Vector Control Information (standard) For PowerFlex Liquid-Cooled AC drives equipped with standard PowerFlex 700 Vector Control, please refer to the PowerFlex 700 Adjustable Frequency AC Drive User Manual — Series B (Publication No. 20B-UM002…) which provides I/O wiring, start-up, programming, and vector control encoder information. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P P-2 Overview PowerFlex 700S Phase II Control Information (optional) For PowerFlex Liquid-Cooled AC drives equipped with optional PowerFlex 700S Phase II Control, please refer to the PowerFlex 700S High Performance AC Drive — Phase II Control User Manual (Publication No. 20D-UM006…) which provides I/O wiring, start-up, programming, and other related information. Reference Materials Publications Publications can be obtained online at http://www.rockwellautomation.com/literature. The following manuals are recommended for general drive information: Title Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Preventive Maintenance of Industrial Control and Drive System Equipment Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control A Global Reference Guide for Reading Schematic Diagrams Guarding Against Electrostatic Damage Publication DRIVES-IN001… DRIVES-TD001… SGI-1.1 0100-2.10 8000-4.5.2 Allen-Bradley Drives Technical Support Online: www.ab.com/support/abdrives Manual Conventions • In this manual we refer also to the PowerFlex 700 Active Converter Power Module as Active Converter, converter or PowerFlex 700AC. • To help differentiate parameter names and LCD display text from other text, the following conventions will be used: – Parameter Names will appear in [brackets]. For example: [DC Bus Voltage]. – Display Text will appear in “quotes.” For example: “Enabled.” • The following words are used throughout the manual to describe an action: Word Can Cannot May Must Shall Should Should Not PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Meaning Possible, able to do something Not possible, not able to do something Permitted, allowed Unavoidable, you must do this Required and necessary Recommended Not recommended Overview General Precautions ! ! ! ! P-3 ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, refer to Allen-Bradley publication 8000-4.5.2, “Guarding Against Electrostatic Damage” or any other applicable ESD protection handbook. ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system. ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply may result in personal injury and/ or equipment damage. ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. After removing power to the drive, wait 5 minutes for the bus capacitors to discharge. Refer to the: • LPM20 Liquid-Cooled Adjustable Frequency AC Drive Installation Manual (Publication No. 20N-IN001…), Figure 4.2, and measure the DC bus voltage at the locations shown. The voltage must be zero. • PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual (Publication No. 20L-UM001…), and measure the DC bus voltage at the DC POSITIVE and DC NEGATIVE test point sockets located on the front of the power module. The voltage must be zero. ! ATTENTION: Risk of injury or equipment damage exists. DPI host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P P-4 Overview Notes: PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Chapter 1 Installation/Wiring This chapter provides information on installing and wiring the PowerFlex 700 Active Converter Power Module. For information on… Removing the Active Converter Power Module Covers Removing the Active Converter Control Cassette Wiring the Active Converter Control Cassette I/O Terminals See page… 1-2 1-2 1-4 Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins. ! ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 1-2 Installation/Wiring Removing the Active Converter Power Module Covers All converter covers, regardless of drive frame size, are similarly removed by unfastening the screws. A Frame 3B converter is shown as an example. PORT MOD NET A NET B (4 Screws) PowerFlex 700L Liquid-Cooled AC Drive Frame 3B Converter shown Removing the Active Converter Control Cassette Regenerative PowerFlex 700L Liquid-Cooled AC drives use an Active Converter Power Module equipped with a converter control cassette. Frame 2 and 3A Drives PowerFlex 700L Liquid-Cooled Frame 2 and 3A drives combine the Active Converter and Inverter into a single Power Module. Figure 1.1 shows the location and removal of the Active Converter control cassette to access its terminal blocks for control wiring. (The Inverter control cassette is located just above the Active Converter control cassette.) PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Installation/Wiring 1-3 Figure 1.1 Removing the Frame 2 and 3A Active Converter Control Cassette Detail Pin 1 40-Pin Ribbon Cable Synchronization Cable (For use with 700S Phase II Control only) Internal DPI Cable P1 Synchronization Cable (For use with 700 Vector Control only) SH LD SH LD P2 Communications Adapter Option Frame 3B Drives Figure 1.2 shows the location and removal of the Active Converter control cassette to access its terminal blocks for control wiring. Frame 3B drives have separate Converter Power Modules and Inverter Power Modules. Figure 1.2 Removing the Frame 3B Active Converter Control Cassette Synchronization Cable (For use with coupled Inverter Power Modules with 700S Phase II Control only) Internal DPI Cable Synchronization Cable (For use with coupled Inverter Power Modules with 700 Vector Control only) 40-Pin Ribbon Cable Pin 1 P1 P2 Detail PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 1-4 Installation/Wiring Wiring the Active Converter Control Cassette I/O Terminals All wiring should be installed in conformance with the applicable local, national, and international codes (e.g., NEC/CEC). Signal wiring, control wiring, and power wiring must be routed in separate conduits to prevent interference with drive operation. Use grommets, when hubs are not provided, to guard against wire chafing. ! ATTENTION: Do not route signal and control wiring with power wiring in the same conduit. This can cause interference with drive operation. Failure to observe this precaution could result in damage to, or destruction of, the equipment. Important points to remember about I/O wiring: • Use Copper wire only. Wire gauge requirements and recommendations are based on 75 degrees C. Do not reduce wire gauge when using higher temperature wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot). Important: I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise. Terminal blocks P1 and P2, shown in Figure 1.1 and Figure 1.3, contain connection points for all inputs, outputs, and power connections to the Active Converter control cassette. 1. Remove the terminal block plug from the socket, and make connections. 2. Reinstall the terminal block plug when wiring is complete. The terminal blocks have keys, which make it difficult to insert a terminal block plug into the wrong socket. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Installation/Wiring 1-5 Figure 1.3 Active Converter Control Cassette I/O Terminal, Cable Connection, and DPI SLAVE/MASTER Switch SW1 Locations J1 40-Pin Ribbon Cable Header Active Converter Control PCB Assembly SW1 J2 30-Pin Ribbon Cable Header ON J9 Synchronization Cable Header (700S Ph. II Control only) ON DPI SLAVE = OFF DPI MASTER = ON J4 Internal DPI Cable Header P1 I/O Terminals (see Table 1.B for terminal descriptions) SW1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P1-7 and P1-8 Synchronization Cable Connection (700 Vector Control only) 7 6 5 4 3 2 1 P1-13 and P1-14 Factory-Installed Gate Kill Jumper P2 I/O Terminals (see Table 1.C for terminal descriptions) Voltage Feedback Resistor PCB Assembly I/O Terminal Blocks Table 1.A Active Converter Control Board I/O Terminal Block Specifications Name Description I/O Blocks Signal and power connections (1) Wire Size Range (1) Maximum Minimum 1.5 mm2 0.14 mm2 (16 AWG) (28 AWG) Maximum 0.25 N-m (2.2 lb.-in.) Torque Recommended 0.22 N-m (1.9 lb.-in.) Maximum/minimum that the terminal block will accept - these are not recommendations. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 1-6 Installation/Wiring Table 1.B Active Converter Control PCB Assembly P1 Terminal Descriptions Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Comm Out + Comm Out SOC Out + SOC Out Comm In + Comm In SOC In + SOC In Aux Out N.O. Aux Out Common Analog In Signal Analog In Common Gate Enable 24 Vdc Aux Input Table 1.C Voltage Feedback Resistor PCB Assembly P2 Terminal Descriptions Pin 7 4 1 Description L3 L2 L1 Specific pins on P1 and P2 terminals require control wiring connections to the Input Filter Bay. For wiring information, please refer to the PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual (Publication No. 20L-UM001…). Using the Active Converter as a Coupled Unit vs. Standalone Unit Frame 3B converter power structures may be ordered as a unit Coupled to an inverter (DPI SLAVE), or as a Stand Alone unit (DPI MASTER). Frame 2 and Frame 3A power structures are always wired for the converter to be a Coupled unit. Coupled Figure 1.4 shows the Active Converter wired to operate as a Coupled unit (DPI SLAVE). In this configuration, the Converter is connected to a PowerFlex 700L Inverter through DPI Port 6. When configured for "Run On Start," the Converter is able to start and stop automatically as the Inverter is started and stopped. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Installation/Wiring 1-7 Figure 1.4 Active Converter Operating as a Coupled Unit (DPI SLAVE) Frame 3A with Converter as a Coupled Unit (DPI SLAVE) I n v e r t e r C o n v e r t e r Frame 3B with Converter as a Coupled Unit (DPI SLAVE) C o n v e r t e r HIM I n v e r t e r HIM Personal Computer Personal Computer 1203-USB or 1203-SSS Serial Converter 1203-USB or 1203-SSS Serial Converter Stand Alone Figure 1.5 shows the Active Converter wired to operate as a Stand Alone unit (DPI MASTER). In this configuration, the Converter may have a HIM or any PowerFlex 7-Class network communication adapter (20-COMM-x) connected. This may be preferred when the converter is to supply the DC bus for a set of common bus inverters. When configured for "Run On Start," the precharge bypass contactor may be configured to close when the power is turned on and the DC Bus voltage is stable (see Parameter 51 - [Option Select]). The Converter starts and stops with commands from the HIM, the 1203-USB or 1203-SSS serial converter, or a 20-COMM-x network communication adapter. Figure 1.5 Active Converter Operating as a Stand Alone Unit (DPI MASTER) Frame 3B with Converter as a Stand Alone Unit (DPI MASTER) C o n v e r t e r HIM 196755-C01 193136 I n v e r t e r HIM 20-COMM-x Personal Computer 181046-C01 1203-USB or 1203-SSS Serial Converter PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 1-8 Installation/Wiring The Frame 3B Active Converter power module is ordered as a Stand Alone unit (DPI SLAVE) by specifying equipment type P in the catalog number (refer to the catalog number explanation in the PowerFlex 700L User Manual). The Stand Alone (DPI SLAVE) Active Converter is supported with Active Converter firmware revision 3.001 (or higher). To operate the Frame 3B Active Converter as a Stand Alone unit (DPI SLAVE) the DPI MASTER/SLAVE switch (SW1) on the Active Converter control board must be properly set. Refer to Setting the DPI MASTER/ SLAVE Switch (SW1) below for details. Setting the DPI MASTER/SLAVE Switch (SW1) Active Converters with version 2.006 (or lower) firmware are always operated as a peripheral on DPI port 6. In this case, switch SW1 on the Active Converter control PCB assembly (Figure 1.3) is set to OFF (DPI SLAVE). Do not use the ON setting. For Active Converters with version 3.001 (or higher) firmware, switch SW1 is used to select between converter operation as a Coupled unit (DPI SLAVE position) or as a Stand Alone unit (DPI MASTER position). Connecting an Active Converter Power Module to an Inverter Power Module Frame 2 and 3A Drives Coupling a Frame 2 or 3A Power Module is achieved by using two cables: a DPI cable and a control synchronization cable. These cables are factory installed. Frame 3B Drives Coupling a Frame 3B Active Converter Power Module to a Frame 3B Inverter Power Module is achieved by using two cables: a DPI cable and a control synchronization cable. For the Complete Drive equipment type, these cables are factory installed. When Power Modules are purchased separately, these cables are user installed. For information regarding these cables and their installation, please refer to the PowerFlex 700L Liquid-Cooled Adjustable Frequency AC Drive User Manual (Publication No. 20L-UM001…), Chapter 3 in the “Synchronization Connections for Frame B” section. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Chapter 2 Start Up The start-up procedure built into the HIM addresses only the start up of the inverter. This chapter describes how to start up the PowerFlex 700 Active Converter Power Module. For information on… Establishing Communication as a Coupled Unit Establishing Communication as a Stand Alone Unit Converter Sequencing Control Setup Converter Faults Establishing Communication as a Coupled Unit See page… 2-1 2-8 2-12 2-14 2-17 When the Converter is set to operate as a Coupled unit (DPI SLAVE), the first step after turning on power is to verify that you are able to communicate with the unit and that it properly displays selected data. Data is exchanged between the Inverter Power Module and Active Converter Power Module to pass control and status information. An example is given for how to communicate with the Active Converter Power Module using a CIP message from a ControlLogix controller. Accessing Active Converter Power Module Parameters The Active Converter operates as a DPI peripheral on port 6. This section describes how to access parameters in the Active Converter. Using the HIM 1. On power up, the HIM displays the main menu and communicates with the Inverter. F-> Stopped 0.0 Auto RPM Main Menu: Diagnostics Parameter Device Select 2. As you scroll down to “Device Select,” the HIM shows the following indication. With “Device Select” highlighted, press the Enter key. F-> Stopped 0.0 Auto RPM Main Menu: Parameter Device Select Memory Storage PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-2 Start Up 3. The HIM displays that it is currently communicating with the Inverter on DPI Port 0. F-> Stopped 0.0 Auto RPM Device: Port 0 PowerFlex 700S 2 PowerFlex 700 AC 4. Press the Down arrow to scroll to “PowerFlex 700 AC.” F-> Stopped 0.0 Auto RPM Device: Port 6 PowerFlex 700S 2 PowerFlex 700 AC 5. With “PowerFlex 700 AC” highlighted as shown in Step 4, press the Enter key to start communicating with the Active Converter on DPI Port 6. Port 6 Device PowerFlex 700AC Main Menu: Diagnostics Parameter Device Select – To examine the fault queue in the Active Converter, press the Up Arrow to scroll to “Diagnostics” and press the Enter key. – To begin examining parameters (with “Parameters” highlighted), press the Enter key. – To resume communication with the Inverter, press the Down Arrow to scroll to “Device Select” and press the Enter key. 6. After accessing the Parameter menu, the display shows the File menu. Press the Up or Down Arrow to select the desired file and press the Enter key. Port 6 Device PowerFlex 700AC FGP: File Monitor Command Limit Config PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-3 7. The display then shows the groups of parameters in the selected file. Press the Up or Down Arrow to select the desired group and press the Enter key. Port 6 Device PowerFlex 700AC FGP: Group Current Voltage Power & Time 8. The display then shows the parameters in the selected group. Press the Up or Down Arrow to select the desired parameter and press the Enter key. Port 6 Device PowerFlex 700AC FGP: Parameter Rated Amps Input Current R Input Current S 9. The display then shows the value of the selected parameter and allows for entry of a new value for parameters that are read/write. Port 6 Device PowerFlex 700AC FGP: Par 1 Rated Amps 705.0 Amps [Alt] [View] - > Limits Using DriveExplorer When using DriveExplorer, the window shows the files and groups for the Active Converter (left pane) and the parameters for the selected group (right pane). Double-click a parameter in the right pane to edit it PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-4 Start Up Using DriveExecutive When using DriveExecutive, the Active Converter parameters are displayed in a linear list. Uploading reads parameter values from all DPI peripherals but downloading parameters only write to the Inverter. To download parameter values to the Active Converter, you must first select the Converter. Verifying Feedback Parameters Using the HIM, DriveExplorer or DriveExecutive, verify that reasonable values are displayed for the following parameters in the Active Converter Power Module: • Line to Line Voltage – Verify converter parameters 11 - [Input Voltage RS], 12 - [Input Voltage ST], and 13 - [Input Voltage TR] display a reasonable Line to Line RMS Voltage. Verify the voltage imbalance displayed in parameter 16 - [V Imbalance] does not exceed 5.0%. • DC Link Voltage – Verify converter parameter 14 - [DcLink Voltage] displays a reasonable DC Link Voltage. • AC Line Frequency – Verify converter parameter 40 - [Line Frequency] displays a reasonable AC Line Frequency. • Ambient Temperatures – Verify converter parameter 30 - [Ambient Temp] displays a reasonable ambient temperature. Verify parameter 32 [IGBT Junction Temp] displays the temperature of the liquid being pumped through the coldplate. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-5 Exchanging Data DPI Type 3 communication is used to exchange control and status information between the Inverter and the Converter. This provides a mechanism to start and stop the Converter as the Inverter is started and stopped. It also transfers the minimum DC Link voltage required for the given motor voltage to the Converter, and any Converter fault codes back to the Inverter so all faults are maintained in the Inverter’s fault queue. The data exchanged is displayed in these Active Converter parameters: • 70 - [Converter Control] • 71 - [Converter Status] • 72 - [Converter Min Vdc] • 73 - [Converter Fault] No setup is required to configure the Type 3 communication. The Converter requests a Type 3 connection at power up and, when the connection is complete, Converter parameter 320 - [Connect Status] shows which communication types are active. The use of Type 3 communication for exchange of data is important in that none of the normal data links are used for this communication. By default, all four sets of DPI data links remain available for use in a 20-COMM-* adapter. The automatic starting and stopping of the Active Converter requires the Converter to be configured for “0 = Run On Start” using Converter parameter 50 - [Start Config]. In this case, when the Inverter is started or jogged, the Converter is enabled and the Inverter sequencing delays running the Inverter for up to 500 milliseconds, allowing the Converter to close the precharge bypass contactor. When the Inverter is stopped, the Converter continues to run for the time configured in Converter parameter 53- [Turn Off Delay]. On a subsequent start or jog, the Inverter does not need to wait for the precharge to close if the Converter is still running. Start Jog Inverter Functions Inverter Sequencing Inverter Communications Inverter DPI Type 3 Producer / Consumer Converter Communications Converter DPI Type 3 Producer / Consumer PF700 AC Parameters Converter Functions AC 70 - [Converter Control] AC 71 - [Converter Status] AC 72 - [Converter Min Vdc] AC 73 - [Converter Fault] Converter Sequencing Precharge Contactor Converter Enable PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-6 Start Up In addition to Type 3 communication, the 700S may optionally use DPI data links to control the sequencing of the Converter from a Logix processor as shown below. This requires the Converter to be configured for Manual Control in Converter parameter 50 - [Start Config]. The reference for the voltage loop may also be controlled by a Logix processor when Converter parameter 160 - [Voltage Loop Sel] is set to Manual Ref. The DPI data links between the Inverter and Converter are enabled by setting Converter parameters 300 - [Data In A1] through 317 - [Data Out D2] to the parameter number of the data to send or receive. When a DPI data link is used by the Converter, that channel cannot be used by a different communication card. The following example illustrates using DPI data links between the Inverter and Converter. Suppose Inverter parameter 666 is linked to Converter parameter 52 [Manual Control], Inverter parameter 667 is linked to Converter parameter 60 - [DcLink Reference], and Converter parameter 71 - [Converter Status] is linked to Inverter parameter 657. This requires Converter data links to be configured as follows: • Active Converter parameter 306 [Data In D1] = 52 • Active Converter parameter 307 [Data In D2] = 60 • Active Converter parameter 316 [Data Out D1] = 71 This example shows Data Link D being used to communicate with the Converter. The Converter supports DPI Data Links A, B, C, and D so any group could be used as needed. All the options for starting and stopping the Converter are explained in greater detail in Converter Sequencing on page 2-12. Logix PF700 S Parameters S 666 - [DPI Data Out D1] Inverter Communications Inverter DPI Data Link Producer / Consumer Converter Communications Converter DPI Data Link Producer / Consumer PF700 AC Parameters Converter Functions AC 52 - [Manual Control] AC 71 - [Converter Status] AC 60 - [DcLink Reference] Converter Sequencing Precharge Contactor PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P S 657 - [DPI Data In D1] S 667 - [DPI Data Out D2] Converter Enable Start Up 2-7 CIP Messages Parameters in the Converter may be accessed by a Logix processor using a CIP message block. To read or write a parameter value you must respectively perform a Get Attribute Single or Set Attribute Single message to the DPI Parameter Object (Class 0x93). The Converter is in DPI Port 6, so the instance is 22528 plus the parameter number. The value of the parameter is accessed through Attribute 0x9 or 0xA. The example shown below reads the value of Converter parameter 30 - [Ambient Temp]. Class Code Hexadecimal 0x93 Decimal 147 Instances Instances (Hex.) 0x0000 – 0x3FFF 0x4000 – 0x43FF 0x4400 – 0x47FF 0x4800 – 0x4BFF 0x4C00 – 0x4FFF 0x5000 – 0x53FF 0x5400 – 0x57FF 0x5800 – 0x5BFF (Dec.) 0 – 16383 16384 – 17407 17408 – 18431 18432 – 19455 19456 – 20479 20480 – 21503 21504 – 22527 22528 – 23551 Device Host Adapter DPI Port 1 DPI Port 2 DPI Port 3 DPI Port 4 DPI Port 5 DPI Port 6 Attributes ID 0x9 0xA Rule Get/Set Get/Set Name Parameter Value Parameter Value Data Type Various Various Description Value in NVS Value in RAM PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-8 Start Up Establishing Communication as a Stand Alone Unit When the Converter is set to operate as a Stand Alone unit (DPI MASTER), the first step after turning on power is to verify that you are able to communicate with the unit and that it properly displays selected data. Accessing Active Converter Power Module Parameters Using the HIM 1. On power up, the HIM displays the AC Line Frequency, the Active Current, and the DC Bus Voltage. The status text will display one of five indications: Faulted, Start Inhibit, Ready, Running or Ride Through. F-> Ready Auto 59.97 Hz 0.00 Amps 664.20 Bus VDC 2. Access the parameters of the Converter by selecting Parameter on the Main Menu. F-> Ready Auto 59.97 Hz Main Menu: Diagnostics Parameter Device Select 3. Parameters may then be accessed with the File, Group, Parameter menu, F-> Ready Auto F-> 59.97 Hz Ready 59.97 Hz FGP: File Monitor Command Limit Config FGP: File Current Voltage Power & Time Auto F-> Ready Auto 59.97 Hz FGP: File Rated Amps Input Current R Input Current S or with a Numbered List. F-> Ready 59.97 Hz Parameter: # Auto 1 Rated Amps 650.0 Amps [Alt] [View] - > Limits The start and stop buttons may start and stop the Converter. The stop button may also be used to reset a fault in the Converter. The speed, jog, forward/ reverse, and auto/manual buttons are not functional. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-9 Using DriveExplorer or DriveExecutive When using DriveExplorer or DriveExecutive, the Converter parameters are displayed under Port 0 and are organized into the normal menu of Files, Groups, and Parameters. The control bar can be opened to show a stop and start push button. Verifying Feedback Parameters Using the HIM, DriveExplorer or DriveExecutive, verify that reasonable values are displayed for the following parameters in the Active Converter Power Module: • Line to Line Voltage – Verify converter parameters 11 - [Input Voltage RS], 12 - [Input Voltage ST], and 13 - [Input Voltage TR] display a reasonable Line to Line RMS Voltage. Verify the voltage imbalance displayed in parameter 16 - [V Imbalance] does not exceed 5.0%. • DC Link Voltage – Verify converter parameter 14 - [DcLink Voltage] displays a reasonable DC Link Voltage. • AC Line Frequency – Verify converter parameter 40 - [Line Frequency] displays a reasonable AC Line Frequency. • Ambient Temperatures – Verify converter parameter 30 - [Ambient Temp] displays a reasonable ambient temperature. Verify parameter 32 [IGBT Junction Temp] displays the temperature of the liquid being pumped through the coldplate. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-10 Start Up Using a 20-COMM-x Adapter When a 20-COMM-x network communication adapter is connected to the Converter, the Product Logic Command bits may be used to start and stop the Converter and to reset a fault. All other bits are reserved. The Product Logic Status bits may be used to determine the state of the Converter. Converter Logic Command Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command x Stop x Start x Reserved Fault Reset x x Description 0 = Not Stop 1 = Stop 0 = Not Start 1 = Start 0 = Not Fault Reset 1 = Fault Reset Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved x x x x x x x x x x x Converter Logic Status Word Logic Bits 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 x x x x x x x x x x x x x x x 0 x Status Ready Running Reserved Reserved Reserved Reserved Alarm Fault Description 0 = Not Ready 1 = Ready 0 = Not Running 1 = Running 0 = No Alarm 1 = Alarm 0 = No Fault 1 = Fault Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved The reference value from the 20-COMM-x adapter that is often used to select the speed is not used in the Converter. The Converter is always PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-11 synchronized to the AC line frequency and does not have a speed reference. The feedback value sent to the 20-COMM-x adapter is the measured AC line frequency, where a value of 32767 corresponds to 100.00 Hz. The Converter supports 16-bit data links so if all data links are configured in the 20-COMM-x then the Connection Parameters in the Logix Processor must be setup as shown here. This defines twelve 16-bit words sent from the 20-COMM-x to the Logix, and ten 16-bits words sent from the Logix to the 20-COMM-x. The data is utilized as shown below: Logix to 20-COMM-x Word Output I/O 1 Logic Command 2 Reference (not used) 3 Datalink In A1 4 Datalink In A2 5 Datalink In B1 6 Datalink In B2 7 Datalink In C1 8 Datalink In C2 9 Datalink In D1 10 Datalink In D2 20-COMM-x to Logix Word Input I/O 1 Not Used 2 Not Used 3 Logic Status 4 Feedback (AC line frequency) 5 Datalink Out A1 6 Datalink Out A2 7 Datalink Out B1 8 Datalink Out B2 9 Datalink Out C1 10 Datalink Out C2 11 Datalink Out D1 12 Datalink Out D2 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-12 Start Up Converter Sequencing The condition when to start and stop the Converter must be configured in parameter 50 - [Start Config]. There are three ways to operate the Converter: Run On Start, Run On Power Up, and Manual Control. This also configures how the precharge bypass contactor operates. Run On Start When Converter parameter 50 - [Start Config] is set to “0 = Run On Start,” the operation changes when the Converter is set as a Coupled unit (DPI SLAVE) or a Stand Alone unit (DPI MASTER) using SW1 (Figure 1.3). Coupled Unit (DPI SLAVE Setting) When set as a Coupled unit (DPI SLAVE) and Run on Start is selected, then starting and stopping the Converter is coordinated with starting and stopping the Inverter. When the Inverter is started or jogged, the Converter is enabled to turn on. When the Inverter is stopped or jog is released, the Converter is stopped. Stand Alone Unit (DPI MASTER Setting) When set as a Stand Alone unit (DPI MASTER) and Run on Start is selected, then the Converter may be started and stopped from the buttons on a HIM, or by the Logic Command bits transmitted by a 20-COMM-x adapter or 1203-USB or 1203-SSS device. The logic masks determine which DPI ports are allowed to take control. Precharge Bypass Operation In Run On Start, the precharge can be configured to operate in one of two ways as selected by parameter 51 - [Option Select], Bit 7 (Precharge Control). By default, this option bit is turned off so the precharge bypass contactor will be commanded to close at the time the Converter is commanded to start, and the bypass contactor opens after the Converter is commanded to stop. If the option bit is set, then the bypass contactor is closed at power up after the DC bus is at steady state. If there is a fault in the Converter, the precharge bypass contactor will open. If the option bit is set, the bypass contactor is closed when the fault is reset. The option bit also selects how long the Converter continues to run after it is commanded to stop. If the option bit is turned off, then parameter 53 - [Turn Off Delay] selects the time delay between the stop command and the time when the converter is stopped and the bypass is opened. If the option bit is turned on, then the Converter stops without a delay. As a Coupled unit (DPI SLAVE), Run On Start with the precharge option bit turned off is recommended for applications where the drive is left powered up but the drive is not run for extended periods of time. With the precharge bypass contactor open, the fan cooling the input reactor is turned off. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-13 Run On PwrUp When Converter parameter 50 - [Start Config] is set to “1 = Run On PwrUp,” the precharge bypass contactor is automatically closed and the Converter is enabled shortly after power is turned on. The precharge will close as soon as the DC Link voltage is above the minimum required level and it has reached steady state. The precharge will remain closed when there is a fault in the Converter. When the fault is reset, the Converter will go back into run. In this configuration, the coolant circulating loop must be enabled when the Converter is enabled, even if the Inverter is not in run. The auxiliary contacts on the precharge bypass could be used to enable the circulating pump. This mode of operation is recommended for applications where the drive is powered down when it is to be stopped for an extended period of time. Manual Cntrl When Converter parameter 50 - [Start Config] is set to “2 = Manual Cntrl,” the operation of the precharge bypass contactor and enabling of the Converter is controlled by two bits in Converter parameter 52 - [Manual Control]. The bits are normally level sensitive. Turning the bits on closes the bypass contactor and enables the Converter. Turning the bits off opens the bypass contactor and disables the Converter. The exception is that if there is a fault, the bypass contactor is not allowed to close. After a fault, the fault must be reset, and then a rising edge on bit 1 in parameter 52 - [Manual Control] is required to re-enable the Converter. The value in parameter 52 is not retentive; it is reset to zero on power up. When operating as a Coupled unit (DPI SLAVE), the Inverter is not allowed to start with the precharge open and the Inverter will fault if it started with the Converter stopped. When operating as a Stand Alone unit (DPI MASTER), the value in parameter 52 - [Manual Control] may be written by a datalink and the value in parameter 72 - [Converter Status] may be read with a datalink and used as part of the interlocks with Inverters. Start Inhibit If the Converter does not start when expected, refer to Converter parameter 214 - [Start Inhibit] to display the Start Inhibit conditions. Sequencing Precautions When operating as a Coupled unit (DPI SLAVE) that is supplying power to a single Inverter, the built-in interlocks will not allow the Inverter to start unless the Converter is running, and the Converter will not stop when the Inverter is running. However, when the Converter is operated as a Stand PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-14 Start Up Alone unit (DPI MASTER) and is supplying power to a common bus, extra precaution must be taken. ! ATTENTION: When operating as a Stand Alone unit (DPI MASTER) or supplying power to a common bus, external logic must be used to make sure the precharge bypass contactor is closed and the Converter is running before running an Inverter. Likewise, all Inverters must stop if the precharge opens or the Converter stops. Operating an Inverter with the precharge bypass open will overheat the precharge resisters. Operating an Inverter with the Converter stopped will draw non-sinusoidal current with peak current greater than rated and will have significant harmonic distortion. Control Setup The following topics discuss parameters that should be reviewed when starting up an Active Converter. Current Limits Converter parameter 100 - [Active I Lmt] defines the limit on active current. This parameter defaults to 150% of Converter rated current. Current limit for regeneration is set in parameter 105 - [Regen I Lmt]. This defaults to -150% of Converter rated current. When in current limit, the Converter is unable to regulate the DC link voltage. If the drive is motoring and the Converter is in current limit, then the DC link will drop to the peak of the AC line. If the drive is regenerating and the Converter is in current limit, the DC link will rise and it is up to the Inverter to limit its regenerating current to avoid a high bus fault. The Converter parameter 71 - [Converter Status] word bit 4 (Bus Reg Ena) turns on when the Converter is in current limit to command the Inverter to enable its bus voltage regulators. When the Converter is active and Bus Reg Ena is turned off, the bus voltage regulators in the Inverter are turned off. Line Voltage Limits The limits on line voltage may need to be adjusted to indicate abnormal conditions. At low line voltages, the Converter will deliver greater amps to produce the same power. If the possible range of input voltage would result in a condition that would exceed the rated current, then the voltage limits must be set to guard against this condition. The low voltage and high voltage limits have timers associated with each limit to allow brief excursions outside of normal operating conditions. See Converter parameters 112 -[Low Vac Lmt] through 115 - [High Vac Time]. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-15 Frequency Limits The PWM Carrier Frequency is fixed at 4 kHz and cannot be changed. If operating on a generator, the normal range of acceptable AC line frequencies may need to be expanded. The limit of the rate of change may also need to be adjusted to allow the line synchronization to properly track the changes in frequency. See Converter parameters 131 - [AC Low Freq Lmt] through 135 - [AC Maximum dF/dt]. Voltage Loop The voltage major loop uses Vdc Reference and Vdc Feedback to calculate the required active current to maintain a constant DC bus voltage. Voltage Reference Selection Converter parameter 160 - [Voltage Loop Sel] selects the value used for the DC Link voltage reference. One of two values may be chosen at this time; “0 = Optimized Ref” and “1 = Manual Ref.” The Regen Only option is reserved for future enhancements, and the Open Loop option is reserved for manufacturing tests. A password must be entered to use the Open Loop option. When “0 = Optimize Ref” is selected, the value for the DC Link reference is calculated as the minimum value for the given operating condition to reduce switching losses and increase efficiency. The base value for DC Link reference is 1.44 times the RMS AC line. For a 480 volt line, the DC link reference starts at 692 Vdc. This is 2% above the peak of the AC line. In applications where the maximum motor voltage is greater than the AC line, the Converter can boost the DC link to a higher level. The Inverter calculates the minimum required DC link for the present motor voltage and transmits that value to Converter parameter 72 - [Converter Min Vdc]. As the line voltage goes up and down and as the Inverter’s motor voltage goes up and down, the DC Link reference goes up and down to match the operating conditions. This option is most useful when there are significant changes in the line voltage. This option is not recommended for common bus applications where multiple Inverters operate at different speeds. When “1 = Manual Ref” is selected, the value for DC Link reference is the value in parameter 60 - [DcLink Reference]. If the peak of the AC line becomes greater than the entered value, then the AC line will over-ride to keep the DC link reference at least 1.44 times the RMS AC line. This option is intended for operating at a specific DC Link voltage, or in situations were the Converter is regulating a common bus for multiple Inverters and an external controlling device is calculating the required DC Link voltage. The currently commanded DC Link voltage is displayed in parameter 161 [DcLink Command]. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-16 Start Up Voltage Loop Tuning The tuning of the voltage loop is a function of Converter parameter 162 [Capacitance], parameter 163 - [VML bandwidth], and parameter 164 [VML Damping]. In most cases, the default values for these three parameters should not need to be adjusted. When multiple Inverters are on a common bus, the combined DC link capacitance of the additional inverters must be entered into parameter 170 - [Bus Capacitance]. Current Loop The current minor loops regulate the active current as requested by the voltage major loop, and the reactive current to produce the desired kVAR. kVAR Control KVAR Control can be used for power factor compensation. When parameter 61- [kVAR Reference] is set to zero, the Converter will regulate reactive current to maintain unity power factor. When a nonzero value is entered, it requests the amount of kVAR to command. Negative values are a lagging power factor and positive values are a leading power factor. When no real current is being delivered by the Converter, the full current rating of the Converter may be used to produce kVAR. As real current increases, motoring or regenerating, the reactive current limit is automatically reduced. The reactive current limit is displayed in parameter 158- [Reactive I Lmt]. The reactive current that is being commanded is displayed in parameter 159- [Reactive I Cmd]. Current Loop Tuning The tuning of the current loop is a function of Converter parameter 152 [Inductance], parameter 153 - [CML Bandwidth], and parameter 154 [CML Damping]. In most cases, the default values for these three parameters should not need to be adjusted. If a non-standard input filter is used, the new inductance needs to be entered. When the AC line voltage has greater than 5% impedance, the CML bandwidth may need to be reduced. PWM Carrier Synchronization The converter has the option to synchronize its PWM carrier frequency to the PWM carrier frequency of the inverter to reduce the common mode voltage on the motor. This requires the Inverter carrier frequency to be set to 4 kHz. PWM carrier synchronization is enabled by setting parameter 51- [Option Select] bit 3 (PWM SyncRecv). After carrier synchronization is completed, the Converter sets parameter 71 - [Converter Status] bit 9 (PWM SyncLock). When PWM SyncRecv is set and sync is not locked, the Converter is inhibited from starting. If sync is lost while the Converter is in PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Start Up 2-17 run, a fault is generated. This fault can be disabled in parameter 238 - [Fault Config] bit 7 (PWM SyncLost). When operating as a Stand Alone unit (DPI MASTER) and PWM Carrier Synchronization is enabled, the Converter needs to know if it should synchronize to a 700VC or a 700S. This selection is done in parameter 51 [Option Select] Bit 6 (700VC Invtr). This bit must be set for a 700VC and cleared for a 700S. PWM carrier synchronization can only be done with one inverter, so any other inverters on the common bus will have higher common mode voltage. Converter Faults When set to operate as a Coupled unit (DPI SLAVE), any fault in the Converter is passed to the Inverter so all the faults are recorded in the Inverter fault queue. When set to operate as a Stand Alone unit (DPI MASTER), the Converter maintains its own fault queue. Converter Faults as a Coupled Unit (DPI SLAVE) When using PowerFlex 700 Vector Control, the fault from the Converter is added to a base number of 300, so all the Converter faults are numbered 301 to 399. The pop-up window on the HIM alerts the user to look at the fault log in the PF700AC to get the specific fault text. - Fault - F 340 F340 See PF700AC Time Since Fault 00000:00:01 When using PowerFlex 700S Phase II Control, the faults from the Converter are all combined into one fault code (F110) in the Inverter. The pop-up window on the HIM alerts the user to look at the fault log in the PF700AC to get the specific fault text. - Fault - F 110 700L Cnv Faulted Time Since Fault 00000:00:01 For a complete listing of Converter faults, descriptions, and actions, please refer to Fault Descriptions on page 4-1. Displaying the Fault Text To view the fault queue in the Converter with a HIM, begin by using the Device Select menu as described in Accessing Active Converter Power Module Parameters on page 2-1. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 2-18 Start Up 1. Rather than selecting Parameters, use the Up arrow to select “Diagnostics” and press the Enter key. Port 6 Device PowerFlex 700AC Main Menu: Diagnostics Parameter Device Select 2. The HIM then displays the Diagnostics menu. With “Events” selected, press the Enter key. Port 6 Device PowerFlex 700AC Diagnostics: Events Status Info Device Version 3. The HIM then displays the Diag: Events menu. With “View Event Queue” selected, press the Enter key. Port 6 Device PowerFlex 700AC Diag: Events View Event Queue Clear Events Clr Event Queue 4. The HIM then displays the Event queue where the specific fault text is displayed. In this example screen, the Converter faulted because the AC was lost and power dip ride through was not enabled. Port 6 Device PowerFlex 700AC EvtQ#1: E# AC Line Lost Accum: 40 0:00:00.001 Resetting Converter Faults In most cases, faults in the Converter are reset by resetting the Inverter. If the condition causing the fault is still present, then a second fault is generated and recorded in the fault queue. The only exception is a checksum fault in the Converter. A checksum fault in the Converter is reset by doing a reset defaults in the Converter, and then reset the fault in the Inverter. Clearing the fault queue in the Inverter does not affect the event queue in the Converter. The Converter event queue is cleared independently of the Inverter fault queue. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Chapter 3 Programming and Parameters This chapter provides a complete listing and description of the Active Converter Power Module parameters. The parameters can be configured (viewed/edited) using an LCD HIM (Human Interface Module). As a convenient alternative, programming can also be performed using DriveExecutive™ or DriveExplorer™ software and a personal computer. For information on… About Parameters How Parameters are Organized Monitor File Command File Limit Config File Dynamic Control File Utility File Communication File Inputs & Outputs File About Parameters See page… 3-1 3-2 3-4 3-6 3-9 3-11 3-13 3-17 3-20 To configure the Active Converter Power Module to operate in a specific way, parameters may have to be set. Three types of parameters exist: • ENUM Parameters ENUM parameters allow a selection from 2 or more items. The LCD HIM will display a text message for each item. • Bit Parameters Bit parameters have individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true. • Numeric Parameters These parameters have a single numeric value (i.e. 0.1 Volts). The example on the following page shows how each parameter type is presented in this manual. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 3-2 Programming and Parameters ➎ Default: 0 “Ready” Options: 0 1 “Ready” “Factory” Drive… 197 238 Ac Low Volt Rated ÷ 4/Rated*1.5 Amps 0.1 Amps Ac High Volt Rated Amps*1.5 Min/Max: Units: Ac Low Freq Default: Ac High Freq [Active I Lmt]] Sets the current limit used when the IGBT overload is less than 90% of the IT fault threshold. [Reset to Defaults] Resets all values in the Converter to the factory defaults. “Ready” = A new value may be entered. “Factory” = Parameters are reset. [Fault Config] A set of bits that select which conditions may generate faults. High dFdt 100 I Imbalance Values V Imbalance Parameter Name & Description PWM SyncLost No. Inverter Flt Current Group LIMIT… File ➊ ➋ ➌ ➍ Default x x 1 0 1 1 0 1 1 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 UTILITY Fault Queue Bit Definition • • • • • • • • • x x x x x 0 = Disabled 1 = Enabled x = Reserved Bit 0 (Ac Low Volt) – When this bit is set, Low AC Line Voltage will generate a fault. Bit 1 (Ac High Volt) – When this bit is set, High AC Line Voltage will generate a fault. Bit 2 (Ac Low Freq) – When this bit is set, Low AC Line Frequency will generate a fault. Bit 3 (Ac High Freq) – When this bit is set, High AC Line Frequency will generate a fault. Bit 4 (High dFdt) – When this bit is set, High dF/dt will generate a fault. Bit 5 (I Imbalance) – When this bit is set, high current imbalance will generate a fault. Bit 6 (V Imbalance) – When this bit is set, high voltage imbalance will generate a fault. Bit 7 (PWM SyncLost) - When this bit is set, loss of PWM synchronization will generate a fault. Bit 8 (Inverter Flt) - When this bit is set, the Converter will fault when the Inverter faults. No. Description ➊ File – Lists the major parameter file category. ➋ ➌ ➍ ➎ Group – Lists the parameter group within a file. No. – Parameter number. = Parameter value cannot be changed until Converter is stopped. Parameter Name & Description – Parameter name as it appears on an LCD HIM, with a brief description of the parameters function. Values – Defines the various operating characteristics of the parameter. Three types exist. ENUM Default: Lists the value assigned at the factory. “Read Only” = no default. Options: Displays the programming selections available. Bit Bit: Lists the bit place holder and definition for each bit. Lists the value assigned at the factory. “Read Only” = no default. Numeric Default: Min/Max: The range (lowest and highest setting) possible for the parameter. Unit of measure and resolution as shown on the LCD HIM. Units: How Parameters are Organized The LCD HIM displays parameters in a File-Group-Parameter or Numbered List view order. To switch display mode, access the Main Menu, press ALT, then Sel while cursor is on the parameter selection. File-Group-Parameter Order This simplifies programming by grouping parameters that are used for similar functions. The parameters are organized into 7 files. Each file is divided into groups, and each group contains a set of parameters related to a specific purpose. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters File Group Parameters Monitor Current Rated Amps Input Current R Input Current S Voltage Rated Volts 010 Input Voltage RS 011 Input Voltage ST 012 Input Voltage TR 013 DcLink Voltage DcLink Ripple 014 015 Power & Time Rated Power AC Line kW Motoring kWh Regen kWh 023 Lifetime kWh 024 Elapsed Run Time 025 Life Run Time Life Power Time Life Pwr Cycles 026 027 028 Monit or Command Comm and Limit Config Limit 001 002 003 020 021 022 Input Current T Ground Current Active Current 004 005 006 Reactive Current 007 I Imbalance 008 IT Overload 009 Temperature Ambient Temp 030 IGBT Base Temp 031 IGBT Junct Temp 032 Frequency Line Frequency Min Line Freq 040 041 Max Line Freq Min Max Persist 042 043 Change Line Freq 044 Start/Stop Start Config 050 Option Select 051 Manual Control 052 Setpoints DcLink Reference 060 kVAR Reference 061 Extern Cml Ref 062 Modulation Index 063 Modulation Freq 064 Data Exchange Converter Control 070 Converter Status 071 Converter Min Vdc 072 Current Active I Lmt Active OL I Lmt Reactive RateLmt 102 I Imbalance Lmt 103 I Imbalance Time 104 Regen I Lmt 105 AC Line Voltage Ride Through Ena 110 Ride Through Sec 111 Low Vac Lmt Low Vac Time High Vac Lmt High Vac Time Temperature Ambnt Temp Alrm 120 Ambnt Temp Trip 121 Frequency 100 101 3-3 V Imbalance 016 Turn Off Delay 053 Converter Fault 073 Config Dynamic Control Dynami 114 115 V Imbalance Lmt 116 V Imbalance Time 117 Base Temp Alrm 122 Base Temp Trip 123 Junct Temp Alrm 124 Junct Temp Trip 125 CldPlt Temp Alrm 126 PWM Frequency 130 AC Low Freq Lmt 131 AC Low Freq Time 132 AC High Freq Lmt 133 AC High Freq Time134 AC Maximum dF/dt135 Current Loop Reduce Ilmt Sel Active I Cmd Inductance 150 151 152 CML Bandwidth CML Damping CML Ki 153 154 155 CML Kp PF Bandwidth Reactive I Lmt Voltage Loop Voltage Loop Sel 160 DcLink Command 161 Capacitance 162 VML Bandwidth VML Damping VML Ki 163 164 165 VML Kp 166 VML Kf 167 VML Reset Level 168 Parallel Config 169 Bus Capacitance 170 Drive Memory Param Access Lvl 196 Reset to Defaults 197 Reset Meters Language 200 201 Drive Checksum 203 Control SW Ver 204 Password 205 Diagnostics Alarm Status Start Inhibit Fault Frequency Fault Amps R Fault Amps S Fault Amps T Fault Amps Q Fault Amps D Fault Volts RS Fault Volts ST 223 224 225 226 227 Fault VoltsTR Fault Volts Vdc Fault Base Temp Testpoint 1 Sel Testpoint 1 Data 228 229 230 234 235 Testpoint 2 Sel Testpoint 2 Data 236 237 Fault Queue Fault Config 238 Fault Clear 239 Power Up Marker 242 Fault 1 Code Fault 1 Time Fault 2 Code 243 244 245 Fault 2 Time Fault 3 Code Fault 3 Time 246 247 248 Fault 4 Code Fault 4 Time Alarm Config 249 250 260 Datalinks Data In A1 Data In A2 Data In B1 Data In B2 300 301 302 303 Data In C1 Data In C2 Data In D1 Data In D2 304 305 306 307 Data Out A1 Data Out A2 Data Out B1 Data Out B2 310 311 312 313 Data Out C1 Data Out C2 Data Out D1 Data Out D2 314 315 316 317 DPI Status Connect Status DPI Error Out CS Msg Rx Cnt 320 321 322 CS Msg Tx Cnt 323 CS Timeout Cnt 324 CS Msg Bad Cnt 325 PC Msg Rx Cnt PC Msg Tx Cnt PC Timeout Cnt 326 327 328 CAN Bus Off Cnt 329 Masks & Owners Logic Mask Start Mask 340 341 Fault Clr Mask Stop Owner 342 343 Start Owner Fault Clr Owner 344 345 Security Port Mask Act 346 Write Mask Cfg 347 Write Mask Act 348 Logic Mask Act 349 Mux’ed Temps IGBT NTC Temp1 330 IGBT NTC Temp2 331 IGBT NTC Temp3 332 c Contr ol Utility 112 113 156 157 158 Reactive I Cmd 159 Utility Communication Comm unica tion Inputs & Outputs Inputs & Outpu ts 211 214 220 221 222 IGBT NTC Temp4 333 Coldplate Temp1 334 IGBT NTC Temp5 335 IGBT NTC Temp6 336 IGBT NTC Temp7 337 IGBT NTC Temp8 338 Dig In Frc Data Digital Inputs Dig In Status 350 Dig In Frc Mask Digital Outputs Dig Out Status 360 Dig Out Frc Mask 361 351 Coldplate Temp2 339 352 Dig Out Frc Data 362 Numbered List View All parameters are in numerical order. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 3-4 Programming and Parameters Group File Monitor File No. Parameter Name & Description Values 001 [Rated Amps] When operating as a Coupled unit, displays the same rated current as the inverter as the voltage class is changed. [Input Current R] [Input Current S] [Input Current T] Displays the measured RMS phase currents. [Ground Current] Displays the measured ground current. Default: Read Only Min/Max: Units: 0.0/3000.0 0.1 Amps Default: Read Only Min/Max: Units: 0.0/3000.0 0.1 Amps Default: Read Only Min/Max: Units: Default: 0.0/3000.0 0.1 Amps Read Only Min/Max: Units: -3000.0/+3000.0 0.1 Amps Default: Read Only Min/Max: Units: -3000.0/+3000.0 0.1 Amps Default: Read Only Min/Max: Units: Default: 0.0/100.0 0.1% Read Only Min/Max: Units: 0.0/100.0 0.1% Default: Read Only Min/Max: Units: 0.0/690.0 0.1 Vac Default: Read Only Min/Max: Units: 0.0/760.0 0.1 Vac Default: Read Only Min/Max: Units: Default: 0.0/1225.0 0.1 Vdc Read Only Min/Max: Units: Default: 0.0/1225.0 0.1 Vdc Read Only Min/Max: Units: Default: 0.0/100.0 0.1% Read Only Min/Max: Units: Default: 0.00/3000.00 0.01 kW Read Only Min/Max: Units: -3000.0/+3000.0 0.1 kW Default: Read Only/Reset Min/Max: Units: 0.0/429496729.5 0.1 kWh Default: Read Only/Reset Min/Max: Units: 0.0/429496729.5 0.1 kWh 002 003 004 005 Current 006 007 008 MONITOR 009 010 Voltage 011 012 013 014 015 016 Power & Time 020 021 022 023 [Active Current] Displays the measured active current. Positive values are motoring, negative values are regeneration. [Reactive Current] Displays the measured reactive current. Positive is lagging, negative is leading power factor. [I Imbalance] Displays the current imbalance calculated between phases R, S, and T. [IT Overload] Displays the accumulated IT overload. The Converter allows 110% for 60 seconds and 150% for 3 seconds. Operating beyond these ratings will result in this accumulator counting up to 100.0% and the generation of a fault. An alarm is turned on when this parameter reaches 90.0 %, at which time the current limit can be reduced until this parameter integrates down to 50.0%. [Rated Volts] When operating as a Coupled unit, displays the same rated voltage as the inverter as the voltage class is changed. [Input Voltage RS] [Input Voltage ST] [Input Voltage TR] Displays the measured AC line-to-line RMS voltage. [DcLink Voltage] Displays the measured DC Link Voltage. [DcLink Ripple] Displays the measured voltage ripple on the DC Link. [V Imbalance] Displays the voltage imbalance calculated between phases R, S, and T. [Rated Power] Displays the Converter’s rated power. [AC Line kW] Displays the power flowing to and from the AC Line. Positive values indicate power is from the line. Negative values indicate power is returned to the line. [Motoring kWh] Displays the accumulated positive kWh. This parameter may be reset with parameter 200 - [Reset Meters]. [Regen kWh] Displays the accumulated negative kWh. This parameter may be reset with parameter 200 - [Reset Meters]. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Group File Programming and Parameters No. Parameter Name & Description Values 024 [Life Time kWh] Displays the lifetime accumulated kWh. This parameter cannot be reset. Default: Read Only Min/Max: Units: Default: 0.0/429496729.5 0.1 kWh Read Only/Reset Min/Max: Units: 0.0000/429496.7295 0.0001 Hr Default: Read Only Min/Max: Units: 0.0000/429496.7295 0.0001 Hr Default: Read Only Min/Max: Units: 0.0000/429496.7295 0.0001 Hr Default: Read Only Min/Max: Units: 0/4294967295 None Default: Read Only Min/Max: Units: Default: -40.0/+150.0 0.1°C Read Only Min/Max: Units: Default: -40.0/+150.0 0.1°C Read Only Min/Max: Units: Default: -40.0/+150.0 0.1°C Read Only Min/Max: Units: Default: 0.0/90.0 0.1 Hz Read Only Min/Max: Units: 0.0/90.0 0.1 Hz Default: Read Only Min/Max: Units: 0.0/90.0 0.1 Hz Default: 10.0 Sec Min/Max: Units: 0.0/60.0 Sec 0.1 Sec Default: Read Only Min/Max: Units: 0.0/20.0 0.1 Hz/s Power & Time 025 026 027 028 Temperature 031 032 040 041 Frequency MONITOR 030 042 043 044 [Elapsed Run Time] Displays the accumulated amount of time the Converter has been in run. This parameter can be reset with parameter 200 - [Reset Meters]. [Life Run Time] Displays the accumulated amount of time the Converter has been in run. This parameter cannot be reset. [Life Power Time] Displays the accumulated amount of time the Converter has been powered up. This parameter cannot be reset to zero. [Life Pwr Cycles] Displays the accumulated number of times the Converter has been powered up. This parameter cannot be reset to zero. [Ambient Temp] Displays the measured ambient temperature of the Converter. [IGBT Base Temp] Displays the measured IGBT base temperature. [IGBT Junction Temp] Displays the calculated IGBT junction temperature. [Line Frequency] Displays the measured line frequency. [Min Line Freq] Latches and displays the minimum measured line frequency. The minimum is held for the time set with parameter 43 - [Min Max Persist]. [Max Line Freq] Latches and displays the maximum measured line frequency. The maximum is held for the time set with parameter 43 - [Min Max Persist]. [Min Max Persist] Sets the persistence time of the minimum and maximum measured line frequency. A value of zero results in the minimum and maximum never being reset. [Change Line Freq] Displays the measured change in line frequency in Hz/sec. 3-5 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 3-6 Programming and Parameters Group File Command File No. Parameter Name & Description Values 050 [Start Config] Selects the method by which the Active Converter is started. Default: 0 “Run On Start” Options: 0 1 2 “Run On Start” “Run On PwrUp” “Manual Cntrl” “Run On Start” = The Converter is started when the Inverter is put into run or jogged. The Enable Converter Bit 0 in parameter 70 - [Converter Control] is used to operate the precharge and enable the Converter. “Run On PwrUp” = The precharge is closed and the Converter is automatically enabled as soon as power is turned on and synchronization has been completed. Prechg Cntrl VC Inverter Sim ModFreq Sim ModIndex PWM SyncRecv PWM SyncXmit Unbal V Comp AutoPhaseRot 051 “Manual Cntrl” = The bits in parameter 52 - [Manual Control] are used to operate the precharge bypass contactor and enable the Converter. [Option Select] A set of bits to enable and disable features in the Converter. Default x x x 0 0 0 0 0 0 0 1 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (AutoPhaseRot) – Enables the Converter to adapt to ABC or ACB phase rotation. When this bit is cleared the Converter requires ABC rotation. • Bit 2 (PWM SyncXmit) – Enables the Converter to transmit its PWM synchronization signal to other Converters. Start / Stop COMMAND • Bit 1 (Unbal V Comp) – Enables unbalanced voltage compensation. • Bit 3 (PWM SyncRecv) – Enables the Converter to receive a PWM synchronization signal. This bit must be turned off if no PWM synchronization cable is installed. When synchronization is completed, a bit is set in parameter 071 - [Converter Status]. If synchronization is not completed, a bit is set in parameter 214 - [Start Inhibit]. If synchronization is ever lost, an alarm is turned on in parameter 211 - [Alarm Status]. Loss of synchronization may be configured to result in a fault if enabled in parameter 238 [Fault Config]. • Bit 4 (Sim ModIndex) – Enables the Converter modulation test. This feature requires a password to operate. • Bit 5 (Sim Mod Freq) – Enables the Converter frequency simulator. This feature requires a password to operate. • Bit 6 (VC Inverter) – This bit is used only when the Converter is operating as a Stand Alone unit and Bit 3 (PWM SyncRecv) is enabled. This bit selects between synchronizing to an inverter with PowerFlex 700 Vector Control or PowerFlex 700S Phase II Control. This bit must be set if the inverter has PowerFlex 700 Vector Control or must remain off if the inverter has PowerFlex 700S Phase II Control. This bit is not used when the Converter is operating as a Coupled unit. Enable Cnvtr Close Prechg 052 • Bit 7 (Prechg Cntrl) – When Run On Start is selected in parameter 50 [Start Config] and this bit is turned off, then the precharge bypass contactor is closed when the unit is put into run. When Run On Start is selected and this bit is turned on, then the precharge bypass contactor is closed at power up after the DC link has reached steady state. This reduces the time delay between putting the unit in run and the DC link reaching its regulated level. [Manual Control] A set of bits to manual start and stop the Converter. These bits are used only when parameter 50 - [Start Config] is set to “2” (Manual Cntrl). Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Close Prechg) – Closes the precharge bypass contactor. • Bit 1 (Enable Cnvtr) – Enables the converter voltage and current loops. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Parameter Name & Description Values 053 [Turn Off Delay] This parameter is used when parameter 50 - [Start Config] is set to “0” (Run On Start) to select how long to keep the Converter enabled after the Inverter is stopped. [DcLink Reference] Sets the reference for the DC Link voltage when parameter 160 - [Voltage Loop Sel] is set to “1” (Manual Ref). [kVAR Reference] Sets the reference for the kVAR to produce. Positive values are a leading power factor and negative values are a lagging power factor. [Extern Cml Ref] Sets the current reference as calculated by an external voltage loop. Values are scaled so 4096 corresponds to Converter rated current. [Modulation Index] Sets the modulation duty cycle when parameter 51 - [Option Select] Bit 4 Sim ModIndex is enabled and the Converter is started. [Modulation Freq] Sets the simulated line frequency when parameter 51 - [Option Select] Bit 5 Sim ModFreq is enabled and the Converter is started. [Converter Control] A set of bits sent from the Inverter to control the Converter. Default: 5.0 Sec Min/Max: Units: 1.0/60.0 Sec 0.1 Sec Default: Rated*1.46 Vdc Min/Max: Units: 300.0/1100.0 Vdc 0.1 Vdc Default: 0.0 KVAR Min/Max: Units: –3000.0/+3000.0 KVAR 0.1 KVAR Default: 0 Min/Max: Units: –8192/+8192 None Default: 0.0% Min/Max: Units: 0.0/100.0% 0.1% Default: 0.0 Hz Min/Max: Units: 0.0/60.0 Hz 0.1 Hz 060 Setpoints 061 062 COMMAND 063 064 Data Exchange 070 Enable Cnvtr No. 700VC Invtr Start / Stop Group File Programming and Parameters Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 3-7 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Enable Cnvtr) – This bit is set by the Inverter when the drive is started. When parameter 50 - [Start Config] is set to “0” (Run on Start), setting this bit closes the precharge bypass and enables the Converter voltage and current loops. • Bit 1 (700VC Invtr) – This bit is set when the Active Converter is communicating with an Inverter that has 700 Vector Control. It is cleared when communicating with an Inverter that has 700S Phase II Control. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters Active I Lmt Ac Ride Thru Bus Reg Ena Cnvtr Active Prechg Closed Ac Line Sync Cnvtr Ready 0 0 0 0 0 0 0 0 0 0 0 0 Cnvtr Alarm kVAR Lmt [Converter Status] A set of bits sent from the Converter to the Inverter to indicate status. Regenerating 071 PWM SyncLock Values CML Comm Ok Parameter Name & Description Abort Decel No. Cnvtr Fault Group File 3-8 Default 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x Read Only 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Cnvtr Ready) is set by the Converter when all inhibits are cleared. • Bit 1 (Ac Line Sync) is set by the Converter when it is synchronized to the AC line. • Bit 2 (Pchg Closed) indicates the status of the precharge bypass contactor. • Bit 3 (Cnvtr Active) is set by the Converter when it is regulating. • Bit 5 (Ac Ride Thru) is set by the Converter during a power dip ride through. Data Exchange COMMAND • Bit 4 (Bus Reg Ena) is set by the Converter to enable the Inverter bus voltage regulator. • Bit 6 (Active I Lmt) is set by the Converter when active current is limited. • Bit 7 (kVAR Lmt) is set by the Converter when the requested KVAR is limited. • Bit 8 (Regenerating) is set by the Converter when it is regenerating power to the AC line. • Bit 9 (PWM SyncLock) is set by the Converter when the PWM carrier is locked to the external synchronization signal. • Bit 10 (CML Comm Ok) is set by the Converter when a valid External CML reference is received. • Bit 11 (Abort Decel) is set when the DC link drops below the voltage when the precharge must open. This signals the Inverter to stop regulating the bus voltage by decelerating the motor and beginning a coast to stop. • Bit 14 (Cnvtr Alarm) is set by the Converter when it has detected an alarm. 072 073 • Bit 15 (Cnvtr Fault) is set by the Converter when it has detected a fault. [Converter Min Vdc] Sets the minimum DC Link voltage required by the Inverter for the present operating conditions. This value is calculated as (motor voltage * 1.44) and then transferred to the Converter by Type 3 communication. This is used when the voltage to the motor needs to be greater than the peak of the AC line voltage. Under low line conditions, the Converter can boost the DC Link voltage above the peak of the AC line. [Converter Fault] This parameter is used to pass a fault code from the Converter to the Inverter so all Converter fault codes are logged in the Inverter’s fault queue. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Default: 0.0 Vdc Min/Max: Units: 0.0/1225.0 Vdc 0.1 Vdc Default: 0 Min/Max: Units: 0/399 None Programming and Parameters 3-9 Group File Limit Config File No. Parameter Name & Description Values 100 [Active I Lmt] Sets the current limit used when the IGBT overload is less than 90% of the IT fault threshold. [Active OL I Lmt] Sets the current limit used when the IGBT overload is more than 90% of the IT fault threshold, and parameter 150 - [Reduce Ilmt Sel] is set to “1” (enabled). [Reactive RateLmt] Sets how fast reactive current will change. Default: Rated * 1.5 Amps Min/Max: Units: Rated ÷ 4/Rated*1.5 Amps 0.1 Amps Default: Rated * 0.9 Amps Min/Max: Units: Rated ÷ 4/Rated*1.5 Amps 0.1 Amps Default: 100.0 A/sec Min/Max: Units: Default: 10.0/3000.0 A/sec 0.1 A/sec 30.0% Min/Max: Units: 1.0/90.0% 0.1% Default: 10.0 Sec Min/Max: Units: 1.0/10.0 Sec 0.1 Sec Default: -150.0% Min/Max: Units: -150.0/0.0% 0.1% Default: 0 “Disabled” Options: 0 1 “Disabled” “Enabled” Default: 10.0 Sec Min/Max: Units: 0.1/600.0 Sec 0.1 Sec Default: 340.0 Vac Min/Max: Units: 200.0/800.0 Vac 0.1 Vac Default: 5.0 Sec Min/Max: Units: 0.1/30.0 Sec 0.1 Sec Default: Rated*1.1 Vac Min/Max: Units: 400.0/810.0 Vac 0.1 Vac Default: 5.0 Sec Min/Max: Units: 0.1/30.0 Sec 0.1 Sec Default: 10.0% Min/Max: Units: 1.0/20.0% 0.1% 101 Current 102 103 104 105 LIMIT CONFIG 110 [I Imbalance Lmt] Sets the limit on phase current imbalance. A fault is generated if the calculated imbalance is greater than this limit for the time defined in parameter 104 [I Imbalance Time]. [I Imbalance Time] Sets the time delay in faulting on current imbalance between phases. A fault is generated if the calculated imbalance is greater than the limit set by parameter 103 - [I Imbalance Lmt] for this amount of time. [Regen I Lmt] Sets the maximum phase current the unit will request when regenerating. Values are entered as a percent of converter rated current. When the converter goes into current limit while regenerating, the DC link will go up and the unit may fault on DC Over Voltage if the condition is not externally corrected. [Ride Through Ena] Selects the options for power dip ride through. “Disabled” = The Converter will fault on loss of AC line voltage and will not automatically attempt to restart when power returns. 111 AC Line Voltage 112 113 114 115 116 “Enabled” = The Converter will enter Standby Mode, and wait for the AC line voltage to return, and then automatically resume operation. If power is not restored within the time defined in parameter 111 - [Ride Through Sec], a fault is generated. [Ride Through Sec] Selects the longest power dip that will be allowed providing DC link voltage can be maintained. [Low Vac Lmt] Sets the low limit on AC Line voltage. A fault or alarm may be generated when the AC Line voltage is less than this limit for the time set by parameter 113 - [Low Vac Time]. [Low Vac Time] Sets the time delay in detecting low AC Line voltage. A fault or alarm may be generated when the AC Line voltage is less than the limit set by parameter 112 [Low Vac Lmt] for this amount of time. [High Vac Lmt] Sets the high limit on AC Line voltage. A fault or alarm may be generated when the AC Line voltage is greater than this limit for the time set by parameter 115 [High Vac Time]. [High Vac Time] Sets the time delay in detecting high AC Line voltage. A fault or alarm may be generated when the AC Line voltage is greater than the limit set by parameter 114 - [High Vac Lmt] for this amount of time. [V Imbalance Lmt] Sets the limit on voltage imbalance between phases. A fault or alarm may be generated if the calculated imbalance is greater than this limit for the time set by parameter 117 - [V Imbalance Time]. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters AC Line Voltage Group File 3-10 No. Parameter Name & Description 117 Default: [V Imbalance Time] Sets the time delay in detecting a voltage imbalance between phases. A fault or Min/Max: alarm may be generated if the calculated imbalance is greater than the limit set Units: by parameter 116 - [V Imbalance Limit] for this amount of time. 1.0 Sec [Ambnt Temp Alrm] Sets the alarm threshold for the maximum ambient temperature. Default: 60.0°C Min/Max: Units: Default: 30.0/105.0°C 0.1°C Read Only Min/Max: Units: Default: 40.0/150.0 0.1°C 70.0°C Min/Max: Units: Default: 30.0/125.0°C 0.1°C Read Only Min/Max: Units: Default: 75.0/160.0 0.1°C 85.0°C Min/Max: Units: Default: 75.0/150.0°C 0.1°C Read Only Min/Max: Units: 75.0/175.0 120 121 Temperature 122 123 124 LIMIT CONFIG 125 126 130 Frequency 131 132 133 134 135 [Ambnt Temp Trip] Displays the fault threshold for the maximum ambient temperature. [Base Temp Alrm] Sets the alarm threshold for the maximum IGBT base temperature. [Base Temp Trip] Displays the fault threshold for the maximum IGBT base temperature. [Junct Temp Alrm] Sets the alarm threshold for the maximum IGBT junction temperature. [Junct Temp Trip] Displays the fault threshold for the maximum IGBT junction temperature. [CldPlt Temp Alrm] Sets the alarm threshold for the minimum coldplate temperature. [PWM Frequency] Sets the PWM carrier frequency. The value is entered in kHz. When the power structure allows more than one setting for the carrier frequency, the power must be cycled off/on to have the new value take effect. [AC Low Freq Lmt] Sets the low frequency limit used by parameter 132 - [AC Low Freq Time]. [AC Low Freq Time] Sets how long the line frequency must be less than the limit set by parameter 131 - [AC Low Freq Lmt] before a fault is generated. [AC High Freq Lmt] Sets the high frequency limit used by parameter 134 - [AC High Freq Time]. [AC High Freq Time] Sets how long the line frequency must be greater than the limit set by parameter 133 - [AC High Freq Lmt] before a fault is generated. [AC Maximum dF/dt] Sets the maximum dF/dt that the AC converter will allow. A change in frequency greater than this may generate a fault. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Values 1.0/10.0 Sec 0.1 Sec Default: 0.1°C 40.0°C Min/Max: Units: Default: 10.0/80.0°C 0.1°C Rated kHz Min/Max: Units: Set by the power structure 1 kHz Default: 29.0 Hz Min/Max: Units: Default: 27.0/93.0 Hz 0.1 Hz 5.0 Sec Min/Max: Units: 0.1/10.0 Sec 0.1 Sec Default: 91.0 Hz Min/Max: Units: Default: 27.0/93.0 Hz 0.1 Hz 5.0 Sec Min/Max: Units: 0.1/10.0 Sec 0.1 Sec Default: 10.0 Hz/sec Min/Max: Units: 0.1/30.0 Hz/sec 0.1 Hz/sec Programming and Parameters 3-11 Group File Dynamic Control File No. Parameter Name & Description Values 150 [Reduce Ilmt Sel] Enables the use of a reduced current limit when in overload. Default: 1 “Disabled” Options: 0 1 “Disabled” “Enabled” “Disabled” = The Converter current limit is always the value in parameter 100 [Active I Lmt]. 151 152 DYNAMIC CONTROL Current Loop 153 154 155 156 157 158 159 160 “Enabled” = The Converter current limit will switch to the value set by parameter 101 - [Active OL I Lmt] when in overload. Default: [Active I Cmd] Min/Max: Displays the commanded active current. [Inductance] Sets the input filter inductance. When set to non-zero, this value is used to calculate the tuning coefficients for the current loop CML Ki and Kp. [CML Bandwidth] Sets the Current Minor Loop bandwidth. When set to non-zero, this value is used to calculate the tuning coefficients for the current loop CML Ki and Kp. [CML Damping] Sets the Current Minor Loop damping. When set to non-zero, this value is used to calculate the tuning coefficients for the current loop CML Ki and Kp. [CML Ki] Tunes the integral gain of the current loop. [CML Kp] Tunes the proportional gain of the current loop. [PF Bandwidth] Sets the bandwidth of the current regulator maintaining the desired power factor. This is used only when parameter 051 - [Option Select] Bit 1 (Unbal V Comp) is set to "1" to enable unbalanced voltage compensation. [Reactive I Lmt] Displays the calculated reactive current limit. [Reactive I Cmd] Displays the commanded reactive current. [Voltage Loop Sel] Selects the operation of the voltage loop. Units: Default: -3276.7/+3276.7 0.1 Amps Rated µH Min/Max: Units: 0/32767 µH 1 µH Default: 1500 Rad/sec Min/Max: Units: 0/4000 Rad/sec 1 Rad/sec Default: 1.6 Min/Max: Units: 0.5/5.0 None Default: Drive Size Dependent Min/Max: Units: Default: 0/32767 None Drive Size Dependent Min/Max: Units: Default: 0/32767 None Drive Size Dependent Min/Max: Units: 0/4000 None Default: Read Only Min/Max: Units: Default: 0.0/3000.0 0.1 Amps Read Only Min/Max: Units: Default: -3000.0/+3000.0 0.1 Amps 0 “Optimize Ref” Options: 0 1 2 3 “Optimize Ref” = Vdc reference is calculated to minimize switching losses, based on the measured AC Line voltage and the minimum voltage required by the Inverter. Voltage Loop Read Only “Optimize Ref” “Manual Ref” “Regen Only” “Open Loop” “Manual Ref” = The value set by parameter 060 - [DcLink Reference] is used for Vdc reference. “Regen Only” = Reserved for future. 161 “Open Loop” = The Converter outputs a sinusoidal voltage synchronized to the AC line with an amplitude set by parameter 063 - [Modulation Index]. This feature requires a password to operate. Default: [DcLink Command] Min/Max: Displays the commanded DC Link voltage. Units: Read Only 0.0/1225.0 0.1 Vdc PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters Group File 3-12 No. Parameter Name & Description Values 162 [Capacitance] Sets the DC Link capacitance. When set to non-zero, this value is used to calculate the tuning coefficients for the voltage loop VML Ki and Kp. In the case of a Frame 2 or Frame 3A drive, this is the capacitance inside the drive. In the case of a Frame 3B drive, it is the capacitance in the Converter and one Inverter. The capacitance of any additional Inverters connected to a common bus must be entered in parameter 170 - [Bus Capacitance]. [VML Bandwidth] Sets the Voltage Major Loop bandwidth. When set to non-zero, this value is used to calculate the tuning coefficients for the voltage loop VML Ki and Kp. [VML Damping] Sets the Voltage Major Loop damping. When set to non-zero, this value is used to calculate the tuning coefficients for the voltage loop VML Ki and Kp. [VML Ki] Tunes the integral gain of the voltage loop. Default: Rated µF Min/Max: Units: 0/65535 µF 1 µF Default: 400 Rad/sec Min/Max: Units: 0/800 Rad/sec 1 Rad/sec Default: 1.6 Min/Max: Units: 0.5/5.0 None Default: Drive Size Dependent Min/Max: Units: Default: 0/32767 None Drive Size Dependent Min/Max: Units: Default: 0/32767 None 0 Min/Max: Units: Default: 0/32767 None 60.0 Vdc Min/Max: Units: Default: 10.0/300.0 Vdc 0.1 Vdc “Stand Alone” 0 Options: 0 1 2 3 4 0 µF 163 165 Voltage Loop DYNAMIC CONTROL 164 166 167 168 169 170 [VML Kp] Tunes the proportional gain of the voltage loop. [VML Kf] Tunes the feed forward gain of the voltage loop. [VML Reset Level] Sets the voltage error when to reset the integrator. [Parallel Config] Reserved for future. Default: [Bus Capacitance] Min/Max: Sets the additional capacitance connected to the DC link in a common bus application. This value, in addition to the value of parameter 162 - [Capacitance], Units: sets the tuning coefficient for the voltage loop VML Ki and Kp. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P “Stand Alone” “Master of 1” “Master of 2” “Master of 3” “Follower” 0/2000000000 µF 1 µF Programming and Parameters 3-13 No. Parameter Name & Description Values 196 [Param Access Lvl] Selects which parameters are accessible by the HIM. “Basic” = A minimal subset of parameters are accessible on the HIM. “Advanced” = All parameters are accessible on the HIM. [Reset to Defaults] Resets all values in the Converter to the factory defaults. “Ready” = A new value may be entered. “Factory” = Parameters are reset. [Reset Meters] Resets the elapsed kWh and run time parameters to zero. Default: 0 “Basic” Options: 0 1 “Basic” “Advanced” Default: 0 “Ready” Options: 0 1 “Ready” “Factory” Default: 0 “Ready” Options: 0 1 2 “Ready” “kWh” “Elapsed Time” Default: 0 “Not Selected” Options: Default: “Not Selected” 0 “English” 1 “French” 2 “Spanish” 3 “Italian” 4 “German” 5 “Portuguese” 7 “Dutch” 10 Read Only Min/Max: Units: 0/65535 None Default: Read Only Min/Max: Units: Default: 0/65.535 None 0 Min/Max: Units: 0/65535 None Read Only Diagnostic Ac High Freq Ac Low Freq Ac High Volt Ac Low Volt x 0 0 0 0 0 0 0 0 0 0 0 0 0 Default 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 • • • • • • • • • • • • • • x Ac High dFdt Bit Definition I Imbalance [Alarm Status] A set of bits displaying the alarms active in the Converter. V Imbalance 211 [Password] Value entered here to enable protected feature. IT Overload 205 Ambient Temp UTILITY 204 [Drive Checksum] Displays the checksum of all the parameters in the Converter. This provides a quick way to know if any parameter has been changed. [Control SW Ver] Displays the software version of the Converter. Base Temp 203 Junction Temp 201 “Ready” = A new value may be entered. “kWh” = The kWh accumulators are reset to zero. “Elapsed Time” = The Time accumulators are reset to zero. [Language] Selects the language in which all text is displayed. Coldplate Temp Drive Memory 200 PWM SyncLoss 197 Start Inhibit Group File Utility File 0 = Disabled 1 = Enabled x = Reserved Bit 0 (Ac Low Volt) is set when the average AC line voltage is less than the limit in parameter 112 - [Low Vac Lmt]. Bit 1 (Ac High Volt) is set when the average AC line voltage exceeds the limit in parameter 114 - [High Vac Lmt]. Bit 2 (Ac Low Freq) is set when the AC line frequency is less than the limit in parameter 131 - [AC Low Freq Lmt]. Bit 3 (Ac High Freq) is set when the AC line frequency exceeds the limit in parameter 133 - [AC High Freq Lmt]. Bit 4 (Ac High dFdt) is set when the AC line frequency is changing faster than the limit in parameter 135 - [AC Maximum dF/dt]. Bit 5 (I Imbalance) is set when the phase current imbalance exceeds the limit in parameter 103 - [I Imbalance Lmt]. Bit 6 (V Imbalance) is set when the phase voltage imbalance is greater than the limit in parameter 116 - [V Imbalance Lmt]. Bit 7 (IT Overload) is set when the overload counter is greater than 90%. Bit 8 (Ambient Temp) is set when the ambient temperature exceeds the limit in parameter 120 - [Ambnt Temp Alrm]. Bit 9 (Base Temp) is set when the IGBT base temperature exceeds the limit in parameter 122 - [Base Temp Alrm]. Bit 10 (Junction Temp) is set when the IGBT junction temperature exceeds the limit in parameter 124 - [Junct Temp Alrm]. Bit 11 (Coldplate Temp) is set when the coldplate temperature is less than the limit in parameter 126 - [CldPlt Temp Alrm]. Bit 12 (PWM SyncLoss) is set when PWM carrier synchronization is lost. Bit 15 (Start Inhibit) is set when one or more start inhibits are present. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters Phased ACB Single Phase Ac High Freq Ac Low Freq Ac High Volt Ac Low Volt x DC Link Low x High dv/dt x Pchg Open [Start Inhibit] A set of bits displaying the interlocks that inhibit the Converter from starting. PWM Not Sync 214 Bit Definition Values Reqst Maintd Parameter Name & Description High DC Link No. Faulted Group File 3-14 0 0 0 0 0 0 0 0 0 0 0 0 Default 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Read Only 0 = Disabled 1 = Enabled x = Reserved Diagnostic UTILITY • • • • • • 220 221 222 223 224 225 226 227 228 229 Bit 0 (Ac Low Volt) is set when the average AC line voltage is less than the limit in parameter 112 - [Low Vac Lmt]. Bit 1 (Ac High Volt) is set when the average AC line voltage exceeds the limit in parameter 114 - [High Vac Lmt]. Bit 2 (Ac Low Freq) is set when the AC line frequency is less than the limit in parameter 131 - [AC Low Freq Lmt]. Bit 3 (Ac High Freq) is set when the AC line frequency exceeds the limit in parameter 133 - [AC High Freq Lmt]. Bit 4 (Single Phase) is set when an input phase is missing. Bit 5 (Phased ACB) is set when an input phase voltage is phased ACB and parameter 051 - [Option Select] Bit 0 (AutoPhaseRot) is not enabled. • Bit 6 (DC Link Low) is set when DC Link voltage is too low to close the precharge bypass contactor. • Bit 7 (High dv/dt) is set when DC Link dv/dt is too high to close the precharge bypass contactor. • Bit 8 (Pchg Open) is set when the precharge bypass contactor is open and manual sequencing is selected. • Bit 9 (PWM Not Sync) is set when Par 051 - [Option Select] Bit 3 (PWM SyncRecv) is turned on and synchronization is not completed. • Bit 10 (Reqst Maintd) is set after a fault if the enable is not turned off. Restart requires a rising edge. • Bit 11 (High DC Link) is set when Run On PwrUp is selected in parameter 50 - [Start Config] and the DC Link is greater than 1.44 times the value in parameter 114 - [High Vac Lmt]. On a 480 volt unit, parameter 114 - [High Vac Lmt] defaults to “528” so inhibit Bit 11 (High DC Link) defaults to 760 volts. • Bit 15 (Faulted) is set when the Converter is faulted. Default: Read Only [Fault Frequency] Min/Max: 0.0/100.0 Displays the AC line frequency at the time of the fault. [Fault Amps R] Displays phase R peak current at the time of the fault. [Fault Amps S] Displays phase S peak current at the time of the fault. [Fault Amps T] Displays phase T peak current at the time of the fault. [Fault Amps Q] Displays the real current at the time of the fault. [Fault Amps D] Displays the reactive current at the time of the fault. [Fault Volts RS] Displays the RMS line-to-line voltage between phase R and S at the time of the fault. [Fault Volts ST] Displays the RMS line-to-line voltage between phase S and T at the time of the fault. [Fault Volts TR] Displays the RMS line-to-line voltage between phase T and R at the time of the fault. [Fault Volts Vdc] Displays the DC Link voltage at the time of the fault. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Units: Default: 0.1 Hz Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1 Amps Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1 Amps Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1 Amps Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1 Amps Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1 Amps Read Only Min/Max: Units: Default: 0.0/3276.7 0.1 Vac Read Only Min/Max: Units: Default: 0.0/3276.7 0.1 Vac Read Only Min/Max: Units: Default: 0.0/3276.7 0.1 Vac Read Only Min/Max: Units: 0.0/3276.7 0.1 Vdc No. Parameter Name & Description Values 230 [Fault Base Temp] Displays the IGBT base temperature at the time of the fault. Default: Read Only Min/Max: Units: Default: -40.0/+150.0 0.1°C 499 Min/Max: Units: Default: 0/65535 1 Read Only Min/Max: Units: Default: -2147483647/+2147483647 1 499 Min/Max: Units: Default: 0/65535 1 Read Only Min/Max: Units: -2147483647/+2147483647 1 Ac Low Freq Ac High Volt Ac Low Volt Default x x 1 0 1 1 0 1 1 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Fault Queue UTILITY Bit Definition 239 242 243 244 245 246 3-15 [Fault Config] A set of bits that select which conditions may generate faults. Ac High Freq 238 [Testpoint 2 Data] Displays the data selected in parameter 236 - [Testpoint 2 Sel]. High dFdt 237 [Testpoint 2 Sel] Allows for access to other test points in the system. I Imbalance 236 [Testpoint 1 Data] Displays the data selected in parameter 234 - [Testpoint 1 Sel]. V Imbalance 235 [Testpoint 1 Sel] Allows for access to other test points in the system. PWM SyncLost Diagnostic 234 Inverter Flt Group File Programming and Parameters x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Ac Low Volt) – When this bit is set, low AC line voltage will generate a fault. • Bit 1 (Ac High Volt) – When this bit is set, high AC line voltage will generate a fault. • Bit 2 (Ac Low Freq) – When this bit is set, low AC line frequency will generate a fault. • Bit 3 (Ac High Freq) – When this bit is set, high AC line frequency will generate a fault. • Bit 4 (High dFdt) – When this bit is set, high dF/dt will generate a fault. • Bit 5 (I Imbalance) – When this bit is set, high current imbalance will generate a fault. • Bit 6 (V Imbalance) – When this bit is set, high voltage imbalance will generate a fault. • Bit 7 (PWM SyncLost) – When this bit is set, loss of PWM synchronization will generate a fault. • Bit 8 (Inverter Flt) – When this bit is set, a fault in the Inverter will fault the Converter. Default: [Fault Clear] Options: Resets faults and clears the fault queue. “Ready” = A new value may be entered. “Clear Faults” = A fault is reset. “Clr Fault Que” = The fault queue is cleared. Default: [Power Up Marker] Displays the elapsed time at power up. This is used to know if a fault occurred since the Min/Max: Units: last time power was applied. Default: [Fault 1 Code] Min/Max: Displays the most recent fault code detected. [Fault 1 Time] Displays the time stamp for the most recent fault detected. [Fault 2 Code] Displays the most second recent fault code detected. [Fault 2 Time] Displays the time stamp for the most second recent fault detected. 0 “Ready” 0 1 2 “Ready” “Clear Faults” “Clr Fault Que” Read Only 0.0000/429496.7295 0.0001 Hrs Read Only Units: Default: 0/65535 0 Read Only Min/Max: Units: Default: 0.0000/429496.7295 0.0001 Hrs Read Only Min/Max: Units: Default: 0/65535 0 Read Only Min/Max: Units: 0.0000/429496.7295 0.0001 Hrs PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters No. Parameter Name & Description Values 247 [Fault 3 Code] Displays the most third recent fault code detected. Default: Read Only Min/Max: Units: Default: 0/65535 0 Read Only Min/Max: Units: Default: 0.0000/429496.7295 0.0001 Hrs Read Only Min/Max: Units: Default: 0/65535 0 Read Only Min/Max: Units: 0.0000/429496.7295 0.0001 Hrs I Imbalance Ac High dFdt Ac High Freq Ac Low Freq Ac High Volt Ac Low Volt x V Imbalance x IT Overload Fault Queue UTILITY Bit Definition Ambient Temp [Alarm Config] A set of bits to enable/disable alarm conditions that will initiate a Converter alarm. Base Temp 260 [Fault 4 Time] Displays the time stamp for the most fourth recent fault detected. Junction Temp 250 [Fault 4 Code] Displays the most fourth recent fault code detected. Coldplate Temp 249 [Fault 3 Time] Displays the time stamp for the most third recent fault detected. PWM SyncLoss 248 Start Inhibit Group File 3-16 1 0 1 1 1 1 1 1 1 1 1 1 1 Default 1 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Ac Low Volt) sets an alarm when the average AC line voltage is less than the limit in parameter 112 - [Low Vac Lmt]. • Bit 1 (Ac High Volt) sets an alarm when the average AC line voltage exceeds the limit in parameter 114 - [High Vac Lmt]. • Bit 2 (Ac Low Freq) sets an alarm when the AC line frequency is less than the limit in parameter 131 - [AC Low Freq Lmt]. • Bit 3 (Ac High Freq) sets an alarm when the AC line frequency exceeds the limit in parameter 133 - [AC High Freq Lmt]. • Bit 4 (Ac High dFdt) sets an alarm when the AC line frequency is changing faster than the limit in parameter 135 - [AC Maximum dF/dt]. • Bit 5 (I Imbalance) sets an alarm when the phase current imbalance exceeds the limit in parameter 103 - [I Imbalance Lmt]. • Bit 6 (V Imbalance) sets an alarm when the phase voltage imbalance is greater than the limit in parameter 116 - [V Imbalance Lmt]. • Bit 7 (IT Overload) sets an alarm when the Overload counter is greater than 90%. • Bit 8 (Ambient Temp) sets an alarm when the ambient temperature exceeds the limit in parameter 120 - [Ambnt Temp Alrm]. • Bit 9 (Base Temp) sets an alarm when the IGBT base temperature exceeds the limit in parameter 122 - [Base Temp Alrm]. • Bit 10 (Junction Temp) sets an alarm when the IGBT junction temperature exceeds the limit in parameter 124 - [Junct Temp Alrm]. • Bit 11 (Coldplate Temp) sets an alarm when the coldplate temperature is less than the limit in parameter 126 - [CldPlt Temp Alrm]. • Bit 12 (PWM SyncLoss) sets an alarm when PWM carrier synchronization is lost. • Bit 15 (Start Inhibit) sets an alarm when one or more start inhibits are present. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters 3-17 [Data In A1] - Link A Word 1 [Data In A2] - Link A Word 2 Parameter number whose value will be written from a communications device data table. [Data In B1] - Link B Word 1 [Data In B2] - Link B Word 2 Parameter number whose value will be written from a communications device data table. [Data In C1] - Link C Word 1 [Data In C2] - Link C Word 2 Parameter number whose value will be written from a communications device data table. [Data In D1] - Link D Word 1 [Data In D2] - Link D Word 2 Parameter number whose value will be written from a communications device data table. [Data Out A1] - Link A Word 1 [Data Out A2] - Link A Word 2 Parameter number whose value will be written to a communications device data table. [Data Out B1] - Link B Word 1 [Data Out B2] - Link B Word 2 Parameter number whose value will be written to a communications device data table. [Data Out C1] - Link C Word 1 [Data Out C2] - Link C Word 2 Parameter number whose value will be written to a communications device data table. [Data Out D1] - Link D Word 1 [Data Out D2] - Link D Word 2 Parameter number whose value will be written to a communications device data table. [Connect Status] A set of bits displaying which DPI communication types are in use by the Converter. Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Default: 0 (0 = “Disabled”) Min/Max: Units: 0/399 1 Datalinks 304 305 306 307 310 311 312 313 COMMUNICATION 314 315 316 317 320 Default x x x 0 0 0 0 0 x x 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x Read Only Type 0 302 303 Type 3 300 301 Type 4 Values Type 5 Parameter Name & Description Type 6 No. Type 7 Group File Communication File 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Type 0) is set when Type 0 PC is connected. • Bit 3 (Type 3) is set when Type 3 PC is connected. • Bit 4 (Type 4) is set when Type 4 PC is connected. DPI Status • Bit 5 (Type 5) is set when Type 5 PC is connected. • Bit 6 (Type 6) is set when Type 6 PC is connected. 321 322 323 324 • Bit 7 (Type 7) is set when Type 7 PC is connected. [DPI Error Out] Displays a counter that increments on a DPI error. [CS Msg Rx Cnt] Displays a counter that increments on a Client Server message received. [CS Msg Tx Cnt] Displays a counter that increments on a Client Server message transmitted. [CS Timeout Cnt] Displays a counter that increments on a Client Server message time out. Default: Read Only Min/Max: Units: Default: 0/255 None Read Only Min/Max: Units: Default: 0/65535 None Read Only Min/Max: Units: Default: 0/65535 None Read Only Min/Max: Units: 0/255 None PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Programming and Parameters No. Parameter Name & Description Values 325 [CS Msg Bad Cnt] Displays a counter that increments on a bad Client Server message. Default: Read Only Min/Max: Units: Default: 0/255 None Read Only Min/Max: Units: Default: 0/65535 None Read Only Min/Max: Units: Default: 0/65535 None Read Only Min/Max: Units: Default: 0/255 None Read Only Min/Max: Units: 0/65535 None [Logic Mask] Determines which ports can control the drive when parameter 348 - [Write Mask Act] Bit 15 is set to “1.” If the bit for a port is set to “0,” the port will have no control functions except for stop. DPI Port 1 340 [CAN Bus Off Cnt] Displays a counter that increments on when the CAN Bus is turned off. DPI Port 2 329 [PC Timeout Cnt] Displays a counter that increments on a Producer Consumer message time out. DPI Port 3 328 [PC Msg Tx Cnt] Displays a counter that increments on a Producer Consumer message transmitted. DPI Port 4 327 [PC Msg Rx Cnt] Displays a counter that increments on a Producer Consumer message received. DPI Port 5 DPI Status 326 DPI Port 6 Group File 3-18 Default x x x x 1 1 1 1 1 1 x Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 341 x x x x x [Fault Clr Mask] Controls which adapters can clear a fault. 343 [Stop Owner] Displays adapters that are presently issuing a valid stop command. DPI Port 5 DPI Port 4 DPI Port 3 DPI Port 2 DPI Port 1 x x x 0 0 0 0 0 0 x Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x x x x x 0 = No Command 1 = Issuing Command x = Reserved DPI Port 5 DPI Port 4 DPI Port 3 DPI Port 2 DPI Port 1 Host [Start Owner] Displays adapters that are presently issuing a valid start command. [Fault Clr Owner] Displays adapters that are presently clearing a fault. [Port Mask Act] Bits 0-6 indicate status for DPI port communication. Bit 15 indicates when security software is controlling the parameter. DPI Port 6 346 Read Only x Default 0 x x x 1 1 1 1 1 1 1 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition Security 345 See [Logic Mask]. Default Bit Definition Security (1) See [Logic Mask]. 342 344 0 = Control Masked 1 = Control Permitted x = Reserved The drive must be stopped to change this parameter. [Start Mask] Controls which adapters can issue start commands. DPI Port 6 Masks & Owners (1) COMMUNICATION Bit Definition x x x x PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P x See [Stop Owner]. See [Stop Owner]. Read Only 0 = Not Active 1 = Active x = Reserved DPI Port 2 DPI Port 1 [Write Mask Cfg] Enables/disables write access of parameters for DPI ports. Changes to this parameter only become effective when power is cycled, the drive is reset, or Bit 15 of parameter 348 - [Write Mask Act] transitions from “1” to “0.” DPI Port 3 347 Default x x x x 1 1 1 1 1 1 x Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x x DPI Port 6 DPI Port 5 DPI Port 4 DPI Port 3 DPI Port 2 DPI Port 1 0 x x x 1 1 1 1 1 1 x Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Security Default 0 = Read Only 1 = Write Permitted x = Reserved x x x x x Read Only 0 = Read Only 1 = Write Permitted x = Reserved DPI Port 6 DPI Port 5 DPI Port 4 DPI Port 3 DPI Port 2 DPI Port 1 Read Only [Logic Mask Act] Indicates status of the logic mask for DPI ports. When Bit 15 is set, network security is controlling the logic mask instead of parameter 340 - [Logic Mask]. Default 0 x x x 1 1 1 1 1 1 x Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition (1) x The drive must be stopped to change this parameter. [Write Mask Act] Indicates status of write access for DPI ports. When Bit 15 is set, network security is controlling the write mask instead of parameter 347 - [Write Mask Cfg]. Bit Definition 349 x Security 348 Security (1) COMMUNICATION Bit Definition x 3-19 Values DPI Port 4 Parameter Name & Description DPI Port 5 No. DPI Port 6 Group File Programming and Parameters x x x x x 0 = Control Masked 1 = Control Permitted x = Reserved The parameters in the Masks & Owners group and the Security group are displayed only when the Active Converter is operating as a Stand Alone unit. When the Active Converter is operating as a Coupled unit, these parameters are reserved. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 3-20 Programming and Parameters No. Parameter Name & Description Values 330 [IGBT NTC Temp1] Displays the temperature measured in IGBT module 1. Default: Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: Default: -3276.7/+3276.7 0.1°C Read Only Min/Max: Units: -3276.7/+3276.7 0.1°C Read Only 332 Mux’ed Temps 333 334 335 336 INPUTS & OUTPUTS 337 338 339 350 [IGBT NTC Temp2] Displays the temperature measured in IGBT module 2. [IGBT NTC Temp3] Displays the temperature measured in IGBT module 3. [IGBT NTC Temp4] Displays the temperature measured in IGBT module 4. [Coldplate Temp1] Displays the temperature measured on the first coldplate. [IGBT NTC Temp5] Displays the temperature measured in IGBT module 5. [IGBT NTC Temp6] Displays the temperature measured in IGBT module 6. [IGBT NTC Temp7] Displays the temperature measured in IGBT module 7. [IGBT NTC Temp8] Displays the temperature measured in IGBT module 8. [Coldplate Temp2] Displays the temperature measured on the second coldplate. [Dig In Status] A set of bits displaying the status of the digital input. Aux Input 331 Sel Switch Group File Inputs & Outputs File Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Aux Input) is set when Aux Input is on. Aux Input 351 • Bit 1 (Sel Switch) is set when the DPI SLAVE/MASTER switch on the Active Converter control PCB assembly (Figure 1.3 on page 1-5) is in the DPI MASTER position (Stand Alone operation). [Dig In Frc Mask] A set of bits to select which input bits are forced. Sel Switch Digital Inputs Bit Definition Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Aux Input) – Enables forcing of the Aux Input signal. This feature requires a password to operate. • Bit 1 (Sel Switch) – Enables forcing of the DPI SLAVE/MASTER switch signal on the Active Converter control PCB assembly (Figure 1.3 on page 1-5). This feature requires a password to operate. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 352 [Dig In Frc Data] A set of bits to select the state of the input bits that are forced. Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 3-21 Values Aux Input Parameter Name & Description Sel Switch Group No. Digital Inputs File Programming and Parameters 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Aux Input) sets the state of the Aux Input signal when forcing is enabled. This feature requires a password to operate. Cls Bypass Aux Output 360 • Bit 1 (Sel Switch) sets the state of the DPI SLAVE/MASTER switch signal on the Active Converter control PCB assembly (Figure 1.3 on page 1-5) when forcing is enabled. This feature requires a password to operate. Read Only [Dig Out Status] A set of bits displaying the status of the digital output. Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 INPUTS & OUTPUTS Bit Definition x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Aux Output) is set when Aux Output is on. Aux Output • Bit 1 (Cls Bypass) is set when the precharge bypass contactor is closed. [Dig Out Frc Mask] A set of bits to select which output bits are forced. Cls Bypass Digital Outputs 361 Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Aux Output) – Enables forcing of the Aux Output signal. This feature requires a password to operate. Aux Output • Bit 1 (Cls Bypass) – Enables forcing of the Cls Bypass signal. This feature requires a password to operate. [Dig Out Frc Data] A set of bits to select the state of the output bits that are forced. Cls Bypass 362 Default x x x x x x x x x 0 0 Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit Definition x x x x x 0 = Disabled 1 = Enabled x = Reserved • Bit 0 (Aux Output) sets the state of the Aux Output signal when forcing is enabled. This feature requires a password to operate. • Bit 1 (Cls Bypass) sets the state of the Cls Bypass signal when forcing is enabled. This feature requires a password to operate. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 3-22 Programming and Parameters Parameter Cross Reference – by Name Parameter Name AC High Freq Lmt AC High Freq Time AC Line kW AC Low Freq Lmt AC Low Freq Time AC Maximum dF/dt Active Current Active I Cmd Active I Lmt Active OL I Lmt Alarm Config Alarm Status Ambient Temp Ambnt Temp Alrm Ambnt Temp Trip Base Temp Alrm Base Temp Trip Bus Capacitance CAN Bus Off Cnt Capacitance Change Line Freq CldPlt Temp Alrm CML Bandwidth CML Damping CML Ki CML Kp Coldplate Temp1 Coldplate Temp2 Connect Status Control SW Ver Converter Contrl Converter Fault Converter MinVdc Converter Status CS Msg Bad Cnt CS Msg Rx Cnt CS Msg Tx Cnt CS Timeout Cnt Data In A1 Data In A2 Data In B1 Data In B2 Data In C1 Data In C2 Data In D1 Data In D2 Data Out A1 Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 DcLink Command DcLink Reference DcLink Ripple DcLink Voltage Dig In Frc Data Dig In Frc Mask Dig In Status Dig Out Frc Data Dig Out Frc Mask Dig Out Status DPI Error Out Drive Checksum Elapsed Run Time Extern Cml Ref Fault 1 Code Fault 1 Time Fault 2 Code Fault 2 Time Number 133 134 021 131 132 135 006 151 100 101 260 211 030 120 121 122 123 170 329 162 044 126 153 154 155 156 334 339 320 204 070 073 072 071 325 322 323 324 300 301 302 303 304 305 306 307 310 311 312 313 314 315 316 317 161 060 015 014 352 351 350 362 361 360 321 203 025 062 243 244 245 246 Group Frequency Frequency Power & Time Frequency Frequency Frequency Current Current Loop Current Current Fault Queue Diagnostics Temperature Temperature Temperature Temperature Temperature Voltage Loop DPI Status Voltage Loop Frequency Temperature Current Loop Current Loop Current Loop Current Loop Mux’ed Temps Mux’ed Temps DPI Status Drive Memory Data Exchange Data Exchange Data Exchange Data Exchange DPI Status DPI Status DPI Status DPI Status Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Voltage Loop Setpoints Voltage Voltage Digital Inputs Digital Inputs Digital Inputs Digital Outputs Digital Outputs Digital Outputs DPI Status Drive Memory Power & Time Setpoints Fault Queue Fault Queue Fault Queue Fault Queue Page 3-10 3-10 3-4 3-10 3-10 3-10 3-4 3-11 3-9 3-9 3-16 3-13 3-5 3-10 3-10 3-10 3-10 3-12 3-18 3-12 3-5 3-10 3-11 3-11 3-11 3-11 3-20 3-20 3-17 3-13 3-7 3-8 3-8 3-8 3-18 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-11 3-7 3-4 3-4 3-21 3-20 3-20 3-21 3-21 3-21 3-17 3-13 3-5 3-7 3-15 3-15 3-15 3-15 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Parameter Name Fault 3 Code Fault 3 Time Fault 4 Code Fault 4 Time Fault Amps D Fault Amps Q Fault Amps R Fault Amps S Fault Amps T Fault Base Temp Fault Clear Fault Clr Mask Fault Clr Owner Fault Config Fault Frequency Fault Volts RS Fault Volts ST Fault Volts TR Fault Volts Vdc Ground Current High Vac Lmt High Vac Time I Imbalance I Imbalance Lmt I Imbalance Time IGBT Base Temp IGBT Junct Temp IGBT NTC Temp1 IGBT NTC Temp2 IGBT NTC Temp3 IGBT NTC Temp4 IGBT NTC Temp5 IGBT NTC Temp6 IGBT NTC Temp7 IGBT NTC Temp8 Inductance Input Current R Input Current S Input Current T Input Voltage RS Input Voltage ST Input Voltage TR IT Overload Junct Temp Alrm Junct Temp Trip kVAR Ref Language Life Power Time Life Pwr Cycles Life Run Time Life Time kWh Line Frequency Logic Mask Logic Mask Act Low Vac Lmt Low Vac Time Manual Sequence Max Line Freq Min Line Freq Min Max Persist Modulation Freq Modulation Index Motoring kWh Option Select Parallel Config Param Access Lvl Password PC Msg Rx Cnt PC Msg Timeout Cnt PC Msg Tx Cnt PF Bandwidth Port Mask Act Power Up Marker PWM Frequency Rated Amps Rated Power Rated Volts Number 247 248 249 250 225 224 221 222 223 230 239 342 345 238 220 226 227 228 229 005 114 115 008 103 104 031 032 330 331 332 333 335 336 337 338 152 002 003 004 011 012 013 009 124 125 061 201 027 028 026 024 040 340 349 112 113 052 042 041 043 064 063 022 051 169 196 205 326 328 327 157 346 242 130 001 020 010 Group Fault Queue Fault Queue Fault Queue Fault Queue Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Fault Queue Masks & Owners Masks & Owners Fault Queue Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Current AC Line Voltage AC Line Voltage Current Current Current Temperature Temperature Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Current Loop Current Current Current Voltage Voltage Voltage Current Temperature Temperature Setpoints Drive Memory Power & Time Power & Time Power & Time Power & Time Frequency Masks & Owners Security AC Line Voltage AC Line Voltage Start/Stop Frequency Frequency Frequency Setpoints Setpoints Power & Time Start/Stop Voltage Loop Drive Memory Drive Memory DPI Status DPI Status DPI Status Current Loop Security Fault Queue Frequency Current Power & Time Voltage Page 3-16 3-16 3-16 3-16 3-14 3-14 3-14 3-14 3-14 3-15 3-15 3-18 3-18 3-15 3-14 3-14 3-14 3-14 3-14 3-4 3-9 3-9 3-4 3-9 3-9 3-5 3-5 3-20 3-20 3-20 3-20 3-20 3-20 3-20 3-20 3-11 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-10 3-10 3-7 3-13 3-5 3-5 3-5 3-5 3-5 3-18 3-19 3-9 3-9 3-6 3-5 3-5 3-5 3-7 3-7 3-4 3-6 3-12 3-13 3-13 3-18 3-18 3-18 3-11 3-18 3-15 3-10 3-4 3-4 3-4 Parameter Name Reactive Current Reactive I Cmd Reactive I Lmt Reactive RateLmt Reduce Ilmt Sel Regen I Lmt Regen kWh Reset Meters Reset to Defaults Ride Through Ena Ride Through Sec Start Config Start Inhibits Start Mask Start Owner Stop Owner Testpoint 1 Data Testpoint 1 Sel Testpoint 2 Data Testpoint 2 Sel Turn Off Delay V Imbalance V Imbalance Lmt V Imbalance Time VML Bandwidth VML Damping VML Kf VML Ki VML Kp VML Reset Level Voltage Loop Sel Write Mask Act Write Mask Cfg Number 007 159 158 102 150 105 023 200 197 110 111 050 214 341 344 343 235 234 237 236 053 016 116 117 163 164 167 165 166 168 160 348 347 Group Current Current Loop Current Loop Current Current Loop Current Power & Time Drive Memory Drive Memory AC Line Voltage AC Line Voltage Start/Stop Diagnostics Masks & Owners Masks & Owners Masks & Owners Diagnostics Diagnostics Diagnostics Diagnostics Start/Stop Voltage AC Line Voltage AC Line Voltage Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Security Security Page 3-4 3-11 3-11 3-9 3-11 3-9 3-4 3-13 3-13 3-9 3-9 3-6 3-14 3-18 3-18 3-18 3-15 3-15 3-15 3-15 3-7 3-4 3-9 3-10 3-12 3-12 3-12 3-12 3-12 3-12 3-11 3-19 3-19 Programming and Parameters Parameter Cross Reference – by Number Number 001 002 003 004 005 006 007 008 009 010 011 012 013 014 015 016 020 021 022 023 024 025 026 027 028 030 031 032 040 041 042 043 044 050 051 052 053 060 061 062 063 064 070 071 072 073 100 101 102 103 104 105 110 111 112 113 114 115 116 117 120 121 122 123 124 125 126 130 131 132 133 134 Parameter Name Rated Amps Input Current R Input Current S Input Current T Ground Current Active Current Reactive Current I Imbalance IT Overload Rated Volts Input Voltage RS Input Voltage ST Input Voltage TR DcLink Voltage DcLink Ripple V Imbalance Rated Power AC Line kW Motoring kWh Regen kWh Life Time kWh Elapsed Run Time Life Run Time Life Power Time Life Pwr Cycles Ambient Temp IGBT Base Temp IGBT Junct Temp Line Frequency Min Line Freq Max Line Freq Min Max Persist Change Line Freq Start Config Option Select Manual Sequence Turn Off Delay DcLink Reference kVAR Ref Extern Cml Ref Modulation Index Modulation Freq Converter Contrl Converter Status Converter MinVdc Converter Fault Active I Lmt Active OL I Lmt Reactive RateLmt I Imbalance Lmt I Imbalance Time Regen I Lmt Ride Through Ena Ride Through Sec Low Vac Lmt Low Vac Time High Vac Lmt High Vac Time V Imbalance Lmt V Imbalance Time Ambnt Temp Alrm Ambnt Temp Trip Base Temp Alrm Base Temp Trip Junct Temp Alrm Junct Temp Trip CldPlt Temp Alrm PWM Frequency AC Low Freq Lmt AC Low Freq Time AC High Freq Lmt AC High Freq Time Group Current Current Current Current Current Current Current Current Current Voltage Voltage Voltage Voltage Voltage Voltage Voltage Power & Time Power & Time Power & Time Power & Time Power & Time Power & Time Power & Time Power & Time Power & Time Temperature Temperature Temperature Frequency Frequency Frequency Frequency Frequency Start/Stop Start/Stop Start/Stop Start/Stop Setpoints Setpoints Setpoints Setpoints Setpoints Data Exchange Data Exchange Data Exchange Data Exchange Current Current Current Current Current Current AC Line Voltage AC Line Voltage AC Line Voltage AC Line Voltage AC Line Voltage AC Line Voltage AC Line Voltage AC Line Voltage Temperature Temperature Temperature Temperature Temperature Temperature Temperature Frequency Frequency Frequency Frequency Frequency Page 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-4 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-6 3-6 3-6 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-8 3-8 3-8 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-10 3-10 3-10 3-10 3-10 3-10 3-10 3-10 3-10 3-10 3-10 3-10 3-10 Number 135 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 196 197 200 201 203 204 205 211 214 220 221 222 223 224 225 226 227 228 229 230 234 235 236 237 238 239 242 243 244 245 246 247 248 249 250 260 300 301 302 303 304 305 306 307 310 311 312 313 314 315 316 317 320 321 322 Parameter Name AC Maximum dF/dt Reduce Ilmt Sel Active I Cmd Inductance CML Bandwidth CML Damping CML Ki CML Kp PF Bandwidth Reactive I Lmt Reactive I Cmd Voltage Loop Sel DcLink Command Capacitance VML Bandwidth VML Damping VML Ki VML Kp VML Kf VML Reset Level Parallel Config Bus Capacitance Param Access Lvl Reset to Defaults Reset Meters Language Drive Checksum Control SW Ver Password Alarm Status Start Inhibits Fault Frequency Fault Amps R Fault Amps S Fault Amps T Fault Amps Q Fault Amps D Fault Volts RS Fault Volts ST Fault Volts TR Fault Volts Vdc Fault Base Temp Testpoint 1 Sel Testpoint 1 Data Testpoint 2 Sel Testpoint 2 Data Fault Config Fault Clear Power Up Marker Fault 1 Code Fault 1 Time Fault 2 Code Fault 2 Time Fault 3 Code Fault 3 Time Fault 4 Code Fault 4 Time Alarm Config Data In A1 Data In A2 Data In B1 Data In B2 Data In C1 Data In C2 Data In D1 Data In D2 Data Out A1 Data Out A2 Data Out B1 Data Out B2 Data Out C1 Data Out C2 Data Out D1 Data Out D2 Connect Status DPI Error Out CS Msg Rx Cnt Group Frequency Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Current Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Voltage Loop Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Drive Memory Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Diagnostics Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Fault Queue Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks Datalinks DPI Status DPI Status DPI Status Page 3-10 3-11 3-11 3-11 3-11 3-11 3-11 3-11 3-11 3-11 3-11 3-11 3-11 3-12 3-12 3-12 3-12 3-12 3-12 3-12 3-12 3-12 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-14 3-14 3-14 3-14 3-14 3-14 3-14 3-14 3-14 3-14 3-14 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-16 3-16 3-16 3-16 3-16 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 Number 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 360 361 362 Parameter Name CS Msg Tx Cnt CS Timeout Cnt CS Msg Bad Cnt PC Msg Rx Cnt PC Msg Tx Cnt PC Msg Timeout Cnt CAN Bus Off Cnt IGBT NTC Temp1 IGBT NTC Temp2 IGBT NTC Temp3 IGBT NTC Temp4 Coldplate Temp1 IGBT NTC Temp5 IGBT NTC Temp6 IGBT NTC Temp7 IGBT NTC Temp8 Coldplate Temp2 Logic Mask Start Mask Fault Clr Mask Stop Owner Start Owner Fault Clr Owner Port Mask Act Write Mask Cfg Write Mask Act Logic Mask Act Dig In Status Dig In Frc Mask Dig In Frc Data Dig Out Status Dig Out Frc Mask Dig Out Frc Data Group DPI Status DPI Status DPI Status DPI Status DPI Status DPI Status DPI Status Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Mux’ed Temps Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Masks & Owners Security Security Security Security Digital Inputs Digital Inputs Digital Inputs Digital Outputs Digital Outputs Digital Outputs 3-23 Page 3-17 3-17 3-18 3-18 3-18 3-18 3-18 3-20 3-20 3-20 3-20 3-20 3-20 3-20 3-20 3-20 3-20 3-18 3-18 3-18 3-18 3-18 3-18 3-18 3-19 3-19 3-19 3-20 3-20 3-21 3-21 3-21 3-21 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 3-24 Programming and Parameters Notes: PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Chapter 4 Troubleshooting This chapter provides information to guide you in troubleshooting the PowerFlex 700L Active Converter Power Module. Included is a listing and description of faults (with possible solutions, when applicable) and alarms. For information on … Faults and Alarms Manually Clearing Faults Fault Descriptions Clearing Alarms Alarm Descriptions Faults and Alarms See page… 4-1 4-1 4-1 4-4 4-4 A fault is a condition that stops the Converter. There are two fault types. Type ➀ ➁ Fault Description Reserved for future. Non-Resettable ➂ User Configurable This type of fault normally requires drive or motor repair. The cause of the fault must be corrected before the fault can be cleared. The fault will be reset on power up after repair. These faults can be enabled/disabled to annunciate or ignore a fault condition. An alarm is a condition that, if left untreated, may stop the Converter. All alarms are configurable using parameter 260 - [Alarm Config]. Manually Clearing Faults Step Key(s) 1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the HIM. Esc 2. Address the condition that caused the fault. The cause must be corrected before the fault can be cleared. 3. After corrective action has been taken, clear the fault by one of these methods. • • • • Fault Descriptions Press Stop Cycle drive power Set parameter 239 - [Fault Clear] to “1 = Clear Faults.” “Clear Faults” on the HIM Diagnostic menu. The PowerFlex 700L Active Converter Power Module tests for many different conditions to detect abnormal operation. The following Active Converter faults are listed by name, fault code number, type, description of the condition, and corrective action required by the user where applicable. With the ability to connect larger frame size power structures in parallel, each structure has independent fault detection to indicate the source of the problem (for example, PS1 for Primary Converter and PS2 for Secondary Converter). PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 4-2 Troubleshooting Table 4.A Fault Types, Descriptions, and Actions Fault No. HW Over Current HW Over Voltage 1 2 HW Ground Fault HW Disabled HW Latch Error 3 4 5 Precharge Open 6 Precharge Closed 7 DPI Mstr ComLoss Inverter Flt 8 9 PS1 DSAT Phase R PS1 DSAT Phase S PS1 DSAT Phase T PS1 Over Current PS1 Over Voltage 10 11 12 13 14 PS1 Asym DC Link PS1 Power Supply PS1 HW Disable PS1 Latch Error PS2 DSAT Phase R PS2 DSAT Phase S PS2 DSAT Phase T PS2 Over Current PS2 Over Voltage 15 16 17 18 20 21 22 23 24 PS2 Asym DC Link PS2 Power Supply PS2 HW Disable PS2 Latch Error 25 26 27 28 PwrBd Incompat PB Ver Corrupted Default Corruptd Rating Corrupted New ControlBoard Elapsed CheckSum Param CheckSum Param CheckSum B Param CheckSum W Param CheckSum L 30 31 32 33 34 35 36 37 38 39 Ac Line Lost Ac Phase Lost Ac Sync Low Vac Ac Sync Low Freq Ac Sync High Freq Ac Sync Conflict 40 41 42 43 44 45 Type (1) Description Converter Control Board Hardware Faults Control board detected excessive phase current. Control board detected excessive phase DC Link voltage. ➁ ➁ ➁ ➁ Action Verify AC line power quality. Verify regenerating current limit is not being exceeded. Verify motor insulation. Verify control board enable is present. Contact Technical Support. Control board detected a ground fault. Control board detected phase current that did not sum to 0. Control board detected excessive an unidentified fault. Sequencing Faults The precharge contactor opened when it was commanded closed. Verify operation of the precharge contactor. The precharge contactor closed when it was commanded open. Verify operation of the precharge contactor. Communication Faults DPI communication with the Inverter was lost. Verify DPI cable installation. Inverter detected a fault. Power Structure Faults Power Structure 1 detected a Dsat fault on phase R. (2) Contact Technical Support. Power Structure 1 detected a Dsat fault on phase S. (2) Contact Technical Support. Power Structure 1 detected a Dsat fault on phase T. (2) Contact Technical Support. Power Structure 1 detected excessive phase current. (2) Verify AC line power quality. Power Structure 1 detected excessive DC Link voltage. (2) Verify regenerating current limit is not being exceeded. Power Structure 1 detected an asymmetrical DC Link voltage. (2) Verify load balance resistors. Power Structure 1 detected power supply out of tolerance. (2) Replace power supply if problem persists. Power Structure 1 detected excessive phase current. (2) Verify drive enable is present. Power Structure 1 detected an unidentified fault. (2) Contact Technical Support. Power Structure 2 detected a Dsat fault on phase R. (3) Contact Technical Support. Power Structure 2 detected a Dsat fault on phase S. (3) Contact Technical Support. Power Structure 2 detected a Dsat fault on phase T. (3) Contact Technical Support. Power Structure 2 detected excessive phase current. (3) Verify AC line power quality. Power Structure 2 detected excessive DC Link voltage. (3) Verify regenerating current limit is not being exceeded. Power Structure 2 detected an asymmetrical DC Link voltage. (3) Verify load balance resistors. Power Structure 2 detected power supply out of tolerance. (3) Replace power supply if problem persists. Power Structure 1 detected excessive phase current. (3) Verify drive enable is present. Power Structure 1 detected an unidentified fault. (3) Contact Technical Support. Non-Volatile Storage Faults Power board incompatible with control board. Load new file into power board. Power board version number is corrupted. Load new file into power board. Power board parameter default data file is corrupted. Load new file into power board. Power board rating data file is corrupted. Load new file into power board. New Converter control board was detected. Reset to defaults is required. Elapsed operation data checksum is invalid at power up. Reset to defaults is required. Parameter data checksum is invalid at power up. Reset to defaults is required. Parameter data checksum error when writing a BYTE value. Reset to defaults is required. Parameter data checksum error when writing a WORD value. Reset to defaults is required. Parameter data checksum error when writing a LONG value. Reset to defaults is required. AC Line Synchronization Faults AC line synchronization was lost when power turned off. Verify proper input line voltage is present. AC line synchronization was lost when phase was lost. Verify proper input line voltage is present. AC line synchronization was lost because voltage was low. Verify proper input line voltage is present. AC line synchronization was lost because frequency was low. Verify proper input line voltage is present. AC line synchronization was lost because frequency was high. Verify proper input line voltage is present. Conflict in AC line synchronization state machine. Contact Technical Support. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Troubleshooting Fault PWM Sync Lost No. 46 Type (1) Description ➂ PWM Carrier synchronization was lost. Ac Low Voltage 50 ➂ Ac High Voltage 51 ➂ Ac Low Frequency 52 ➂ Ac HighFrequency 53 ➂ Ac High dFdt Ac I Imbalance 54 55 ➂ ➂ Ac V Imbalance 56 ➂ DcLink Low Volt Ride Thru Expire Ride Thru Expire 57 58 59 IT Over Load Ambnt Over Temp Base Over Temp Junct Over Temp Ntc Range Low Ntc Range High PS1 Fan Loss PS1 Reactor Temp PS2 Fan Loss PS2 Reactor Temp 60 61 62 63 64 65 66 67 68 69 FiltCap Contactr 70 Port 1 Adapter Port 2 Adapter Port 3 Adapter Port 4 Adapter Port 5 Adapter Port 6 Adapter Port 1 DPI Loss Port 2 DPI Loss Port 3 DPI Loss Port 4 DPI Loss Port 5 DPI Loss Port 6 DPI Loss 71 72 73 74 75 76 81 82 83 84 85 86 4-3 Action Verify wiring of carrier synchronization cable. Variations in the AC Line Faults AC line voltage was below the configured limit for the configured time. AC line voltage exceeded the configured limit for the configured time. AC line frequency was below the configured limit for the configured time. AC line frequency exceeded the configured limit for the configured time. Change in line frequency exceeded the configured limit. AC current balance exceeded the configured limit for the configured time. AC voltage balance exceeded the configured limit for the configured time. DC link voltage was below the precharge open level. Power dip ride through expired with precharge open. Power dip ride through expired with precharge closed. Overload Faults Operating current levels exceeded the rated overload. Measured ambient temperature exceeded the maximum limit. IGBT base temperature exceeded the maximum limit. IGBT junction temperature exceeded the maximum limit. NTC temperature outside below rated temperature range. NTC temperature outside above rated temperature range. Power Structure 1 detected a circulating fan was lost. (2) Power Structure 1 detected the reactor thermal switch opened. (2) Power Structure 2 detected a circulating fan was lost. (3) Power Structure 2 detected the reactor thermal switch opened. (3) Input Filter Fault The detected state (open/closed) of the input filter capacitor bank contactor does not match the commanded state. Stand Alone Unit (DPI MASTER) Faults The communication card has detected a fault on the network. (4) The communication card has detected a fault on the network. (4) The communication card has detected a fault on the network. (4) The communication card has detected a fault on the network. (4) The communication card has detected a fault on the network. (4) The communication card has detected a fault on the network. (4) The DPI communication to a peripheral was lost. (4) The DPI communication to a peripheral was lost. (4) The DPI communication to a peripheral was lost. (4) The DPI communication to a peripheral was lost. (4) The DPI communication to a peripheral was lost. (4) The DPI communication to a peripheral was lost. (4) Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify proper input line voltage is present. Verify required drive cooling is present. Verify required drive cooling is present. Check for open or shorted NTC device. Check for open or shorted NTC device. Verify internal circulating fans are turning. Verify reactor cooling fans are turning. Verify internal circulating fans are turning. Verify reactor cooling fans are turning. Verify wiring of filter capacitor contactor. Check DPI device event queue and corresponding fault information for the device. 1. If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port expander, adapters, Main Control Board, or complete Converter as required. 2. Check HIM connection. 3. If an adapter was intentionally disconnected and the [Logic Mask] bit for that adapter is set to “1,” this fault will occur. To disable this fault, set the [Logic Mask] bit for the adapter to “0.” (1) (2) (3) (4) See page 4-1 for a description of fault types. These faults only apply to Frame 3 power structures. These faults are reserved for future use. These faults only apply when operating the Active Converter as a Stand Alone unit (DPI Master). PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P 4-4 Troubleshooting Table 4.B Fault Cross Reference – By Number No. (1) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 (1) Fault HW Over Current HW Over Voltage HW Ground Fault HW Disabled HW Latch Error Precharge Open Precharge Closed DPI Mstr ComLoss Inverter Flt PS1 DSAT Phase R PS1 DSAT Phase S PS1 DSAT Phase T PS1 Over Current PS1 Over Voltage PS1 Asym DC Link PS1 Power Supply PS1 HW Disable PS1 Latch Error PS2 DSAT Phase R PS2 DSAT Phase S No. (1) 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 Fault PS2 DSAT Phase T PS2 Over Current PS2 Over Voltage PS2 Asym DC Link PS2 Power Supply PS2 HW Disable PS2 Latch Error PwrBd Incompat PB Ver Corrupted Default Corruptd Rating Corrupted New ControlBoard Elapsed CheckSum Param CheckSum Param CheckSum B Param CheckSum W Param CheckSum L Ac Line Lost Ac Phase Lost Ac Sync Low Vac No. (1) 43 44 45 46 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Fault Ac Sync Low Freq Ac Sync High Freq Ac Sync Conflict PWM Sync Lost Ac Low Voltage Ac High Voltage Ac Low Frequency Ac HighFrequency Ac High dFdt Ac I Imbalance Ac V Imbalance DcLink Low Volt Ride Thru Expire Ride Thru Expire IT Over Load Ambnt Over Temp Base Over Temp Junct Over Temp Ntc Range Low Ntc Range High No. (1) 66 67 68 69 70 71 72 73 74 75 76 81 82 83 84 85 86 Fault PS1 Fan Loss PS1 Reactor Temp PS2 Fan Loss PS2 Reactor Temp FiltCap Contactr Port 1 Adapter Port 2 Adapter Port 3 Adapter Port 4 Adapter Port 5 Adapter Port 6 Adapter Port 1 DPI Loss Port 2 DPI Loss Port 3 DPI Loss Port 4 DPI Loss Port 5 DPI Loss Port 6 DPI Loss Fault numbers not listed are reserved for future use. Clearing Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present. Alarm Descriptions All Active Converter alarms are configurable using parameter 260 - [Alarm Config]. The status of the alarms can be viewed using parameter 211 [Alarm Status]. Table 4.C Alarm Descriptions for Parameter 211 - [Alarm Status] Bits Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Bit Definition Ac Low Volt Ac High Volt Ac Low Freq Ac High Freq Ac High dFdt I Imbalance V Imbalance IT Overload Ambient Temp Base Temp Junction Temp Coldplate Temp PWM SyncLoss Reserved Reserved Start Inhibit Description Bit 0 is set when the average AC Line Voltage is less than the limit in parameter 112 - [Low Vac Lmt]. Bit 1 is set when the average AC Line Voltage exceeds the limit in parameter 114 - [High Vac Lmt]. Bit 2 is set when the AC Line Frequency is less than the limit in parameter 131 - [AC Low Freq Lmt]. Bit 3 is set when the AC Line Frequency exceeds the limit in parameter 133 - [AC High Freq Lmt]. Bit 4 is set when the AC Line Frequency is changing faster than the limit in parameter 135 - [AC Maximum dF/dt]. Bit 5 is set when the phase current imbalance exceeds the limit in parameter 103 - [I Imbalance Lmt]. Bit 6 is set when the phase voltage imbalance is greater than the limit in parameter 116 - [V Imbalance Lmt]. Bit 7 is set when the Overload counter is greater than 90%. Bit 8 is set when the ambient temperature exceeds the limit in parameter 120 - [Ambnt Temp Alrm]. Bit 9 is set when the IGBT base temperature exceeds the limit in parameter 122 - [Base Temp Alrm]. Bit 10 is set when the IGBT junction temperature exceeds the limit in parameter 124 - [Junct Temp Alrm]. Bit 11 is set when the coldplate temperature is less than the limit in parameter 126 - [CldPlt Temp Alrm]. Bit 12 is set when PWM carrier synchronization is lost. Bit 15 is set when one or more start inhibits are present. PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Index Numerics 700 Vector Control (standard) information reference, P-1 700S Phase II Control (optional) information reference, P-2 clearing alarms, 4-4 faults, 4-1 CML Bandwidth parameter, 3-11 CML Damping parameter, 3-11 CML Ki parameter, 3-11 A AC High Freq Lmt parameter, 3-10 AC High Freq Time parameter, 3-10 AC Line kW parameter, 3-4 AC Line Voltage Parameter Group, 3-9 AC Low Freq Lmt parameter, 3-10 AC Low Freq Time parameter, 3-10 Active Converter Power Module fault descriptions, 4-1 parameters, 3-1 removing control cassette, 1-2 removing covers, 1-2 wiring control board I/O terminals, 1-4 CML Kp parameter, 3-11 Coldplate Temp1 parameter, 3-20 Coldplate Temp2 parameter, 3-20 Command File, 3-6 common mode interference, 1-4 Communication File, 3-17 configuring parameters, 3-1 Connect Status parameter, 3-17 Control SW Ver parameter, 3-13 conventions used in this manual, P-2 Converter Control parameter, 3-7 Converter Fault parameter, 3-8 Converter Min Vdc parameter, 3-8 Active Current parameter, 3-4 Converter Status, 3-8 Active I Cmd parameter, 3-11 cross-reference of parameters by name, 3-22 by number, 3-23 Active I Lmt parameter, 3-9 Active OL I Lmt parameter, 3-9 alarm clearing, 4-4 descriptions, 4-4 CS Msg Bad Cnt parameter, 3-18 Alarm Config parameter, 3-16 CS Timeout Cnt parameter, 3-17 Alarm Status parameter, 3-13 Current Lmt Gain parameter, 3-9 Ambient Temp parameter, 3-5 Current Lmt Val parameter, 3-9 Ambnt Temp Alrm parameter, 3-10 Current Loop Parameter Group, 3-11 Ambnt Temp Trip parameter, 3-10 Current Parameter Group, 3-4, 3-9 B CS Msg Rx Cnt parameter, 3-17 CS Msg Tx Cnt parameter, 3-17 D Base Temp Alrm parameter, 3-10 Data Exchange Parameter Group, 3-7 Base Temp Trip parameter, 3-10 Data In A1 parameter, 3-17 Bus Capacitance parameter, 3-12 Data In A2 parameter, 3-17 bus capacitors, discharging, P-3 Data In B1 parameter, 3-17 Data In B2 parameter, 3-17 C Data In C1 parameter, 3-17 CAN Bus Off Cnt parameter, 3-18 Data In C2 parameter, 3-17 Capacitance parameter, 3-12 Data In D1 parameter, 3-17 capacitors - bus, discharging, P-3 Data In D2 parameter, 3-17 Change Line Freq parameter, 3-5 Data Out A1 parameter, 3-17 CldPlt Temp Alrm parameter, 3-10 Data Out A2 parameter, 3-17 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Index-2 Data Out B1 parameter, 3-17 Fault Amps S parameter, 3-14 Data Out B2 parameter, 3-17 Fault Amps T parameter, 3-14 Data Out C1 parameter, 3-17 Fault Clear parameter, 3-15 Data Out C2 parameter, 3-17 Fault Clr Mask parameter, 3-18 Data Out D1 parameter, 3-17 Fault Clr Owner parameter, 3-18 Data Out D2 parameter, 3-17 Fault Config parameter, 3-15 Datalinks Parameter Group, 3-17 fault descriptions for active converter, 4-1 DcLink Command parameter, 3-11 Fault Frequency parameter, 3-14 DcLink Reference parameter, 3-7 Fault Queue Parameter Group, 3-15 DcLink Ripple parameter, 3-4 Fault Volts RS parameter, 3-14 DcLink Voltage parameter, 3-4 Fault Volts ST parameter, 3-14 Diagnostic Parameter Group, 3-13 Fault Volts TR parameter, 3-14 Dig In Frc Data parameter, 3-21 Fault Volts Vdc parameter, 3-14, 3-15 Dig In Frc Mask parameter, 3-20 Digital Outputs Parameter Group, 3-20 File Command, 3-6 Communication, 3-17 Dynamic Control, 3-11 Inputs & Outputs, 3-20 Limit Config, 3-9 Monitor, 3-4 Utility, 3-13 DPI Error Out parameter, 3-17 File-Group-Parameter, 3-2 DPI Status Parameter Group, 3-17 Frequency Parameter Group, 3-5, 3-10 Dig In Status parameter, 3-20 Dig Out Frc Data parameter, 3-21 Dig Out Frc Mask parameter, 3-21 Dig Out Status parameter, 3-21 Digital Inputs Parameter Group, 3-20 Drive Checksum parameter, 3-13 Drive Memory Parameter Group, 3-13 Dynamic Control File, 3-11 G general precautions, P-3 Ground Current parameter, 3-4 E editing parameters, 3-1 Elapsed Run Time parameter, 3-5 Electrostatic Discharge (ESD), P-3 Extern Cml Ref parameter, 3-7 F Fault 1 Code parameter, 3-15 Fault 1 Time parameter, 3-15 Fault 2 Code parameter, 3-15 Fault 2 Time parameter, 3-15 Fault 3 Code parameter, 3-16 Fault 3 Time parameter, 3-16 Fault 4 Code parameter, 3-16 Fault 4 Time parameter, 3-16 Fault Amps D parameter, 3-14 Fault Amps Q parameter, 3-14 Fault Amps R parameter, 3-14 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Group - Parameter AC Line Voltage, 3-9 Current, 3-4, 3-9 Current Loop, 3-11 Data Exchange, 3-7 Datalinks, 3-17 Diagnostic, 3-13 Digital Inputs, 3-20 Digital Outputs, 3-20 DPI Status, 3-17 Drive Memory, 3-13 Fault Queue, 3-15 Frequency, 3-5, 3-10 Masks & Owners, 3-18 Mux’ed Temps, 3-20 Power & Time, 3-4 Security, 3-18 Setpoints, 3-7 Start/Stop, 3-6 Temperature, 3-5, 3-10 Voltage, 3-4 Index-3 Voltage Loop, 3-11 Line Frequency parameter, 3-5 linear list of parameters, 3-23 H High Vac Lmt parameter, 3-9 High Vac Time parameter, 3-9 Logic Mask Act parameter, 3-19 Logic Mask parameter, 3-18 Low Vac Limit parameter, 3-9 Low Vac Time parameter, 3-9 I LPM20 liquid-cooled AC drive installation information reference, P-1 I Imbalance Lmt parameter, 3-9 I Imbalance parameter, 3-4 IGBT Base Temp parameter, 3-5 IGBT Junction Temp parameter, 3-5 IGBT NTC Temp1 parameter, 3-20 IGBT NTC Temp2 parameter, 3-20 IGBT NTC Temp3 parameter, 3-20 IGBT NTC Temp4 parameter, 3-20 IGBT NTC Temp5 parameter, 3-20 IGBT NTC Temp6 parameter, 3-20 IGBT NTC Temp7 parameter, 3-20 IGBT NTC Temp8 parameter, 3-20 Inductance parameter, 3-11 Input Current R parameter, 3-4 Input Current S parameter, 3-4 M Manual Control parameter, 3-6 manual conventions, P-2 Masks & Owners Parameter Group, 3-18 Min Line Freq parameter, 3-5 Min Max Persist parameter, 3-5 Modulation Freq parameter, 3-7 Modulation Index parameter, 3-7 Monitor File, 3-4 Motoring kWh parameter, 3-4 Mux’ed Temps Parameter Group, 3-20 O Input Current T parameter, 3-4 Option Select parameter, 3-6 Input Voltage RS parameter, 3-4 Output Powr Fctr parameter, 3-4 Input Voltage ST parameter, 3-4 Input Voltage TR parameter, 3-4 P Inputs & Outputs File, 3-20 Parallel Config parameter, 3-12 IT Overload parameter, 3-4 Param Access Lvl parameter, 3-13 J Junct Temp Alrm parameter, 3-10 Junct Temp Trip parameter, 3-10 K kVAR Reference parameter, 3-7 L Language parameter, 3-13 Life Power Time parameter, 3-5 Life Pwr Cycles parameter, 3-5 Life Run Time parameter, 3-5 Life Time kWh parameter, 3-5 parameter cross-reference by name, 3-22 by number, 3-23 parameter linear list, 3-23 Parameters AC High Freq Lmt, 3-10 AC High Freq Time, 3-10 AC Line kW, 3-4 AC Low Freq Lmt, 3-10 AC Low Freq Time, 3-10 Active Current, 3-4 Active I Cmd, 3-11 Active I Lmt, 3-9 Active OL I Lmt, 3-9 Alarm Config, 3-16 Alarm Status, 3-13 Ambient Temp, 3-5 Limit Config File, 3-9 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Index-4 Ambnt Temp Alrm, 3-10 Ambnt Temp Trip, 3-10 Base Temp Alrm, 3-10 Base Temp Trip, 3-10 Bus Capacitance, 3-12 CAN Bus Off Cnt, 3-18 Capacitance, 3-12 Change Line Freq, 3-5 CldPlt Temp Alrm, 3-10 CML Bandwidth, 3-11 CML Damping, 3-11 CML Ki, 3-11 CML Kp, 3-11 Coldplate Temp1, 3-20 Coldplate Temp2, 3-20 Connect Status, 3-17 Control SW Ver, 3-13 Converter Control, 3-7 Converter Fault, 3-8 Converter Min Vdc, 3-8 Converter Status, 3-8 CS Msg Bad Cnt, 3-18 CS Msg Rx Cnt, 3-17 CS Msg Tx Cnt, 3-17 CS Timeout Cnt, 3-17 Current Lmt Gain, 3-9 Current Lmt Val, 3-9 Data In A1, 3-17 Data In A2, 3-17 Data In B1, 3-17 Data In B2, 3-17 Data In C1, 3-17 Data In C2, 3-17 Data In D1, 3-17 Data In D2, 3-17 Data Out A1, 3-17 Data Out A2, 3-17 Data Out B1, 3-17 Data Out B2, 3-17 Data Out C1, 3-17 Data Out C2, 3-17 Data Out D1, 3-17 Data Out D2, 3-17 DcLink Command, 3-11 DcLink Reference, 3-7 DcLink Ripple, 3-4 DcLink Voltage, 3-4 Dig In Frc Data, 3-21 Dig In Frc Mask, 3-20 Dig In Status, 3-20 Dig Out Frc Data, 3-21 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Dig Out Frc Mask, 3-21 Dig Out Status, 3-21 DPI Error Out, 3-17 Drive Checksum, 3-13 Elapsed Run Time, 3-5 Extern Cml Ref, 3-7 Fault 1 Code, 3-15 Fault 1 Time, 3-15 Fault 2 Code, 3-15 Fault 2 Time, 3-15 Fault 3 Code, 3-16 Fault 3 Time, 3-16 Fault 4 Code, 3-16 Fault 4 Time, 3-16 Fault Amps D, 3-14 Fault Amps Q, 3-14 Fault Amps R, 3-14 Fault Amps S, 3-14 Fault Amps T, 3-14 Fault Clear, 3-15 Fault Clr Mask, 3-18 Fault Clr Owner, 3-18 Fault Config, 3-15 Fault Frequency, 3-14 Fault Volts RS, 3-14 Fault Volts ST, 3-14 Fault Volts TR, 3-14 Fault Volts Vdc, 3-14, 3-15 Ground Current, 3-4 High Vac Lmt, 3-9 High Vac Time, 3-9 I Imbalance, 3-4 I Imbalance Lmt, 3-9 IGBT Base Temp, 3-5 IGBT Junction Temp, 3-5 IGBT NTC Temp1, 3-20 IGBT NTC Temp2, 3-20 IGBT NTC Temp3, 3-20 IGBT NTC Temp4, 3-20 IGBT NTC Temp5, 3-20 IGBT NTC Temp6, 3-20 IGBT NTC Temp7, 3-20 IGBT NTC Temp8, 3-20 Inductance, 3-11 Input Current R, 3-4 Input Current S, 3-4 Input Current T, 3-4 Input Voltage RS, 3-4 Input Voltage ST, 3-4 Input Voltage TR, 3-4 IT Overload, 3-4 Index-5 Junct Temp Alrm, 3-10 Junct Temp Trip, 3-10 kVAR Reference, 3-7 Language, 3-13 Life Power Time, 3-5 Life Pwr Cycles, 3-5 Life Run Time, 3-5 Life Time kWh, 3-5 Line Frequency, 3-5 Logic Mask, 3-18 Logic Mask Act, 3-19 Low Vac Limit, 3-9 Low Vac Time, 3-9 Manual Control, 3-6 Min Line Freq, 3-5 Min Max Persist, 3-5 Modulation Freq, 3-7 Modulation Index, 3-7 Motoring kWh, 3-4 Option Select, 3-6 Output Powr Fctr, 3-4 Parallel Config, 3-12 Param Access Lvl, 3-13 Password, 3-13 PC Msg Rx Cnt, 3-18 PC Msg Tx Cnt, 3-18 PC Timeout Cnt, 3-18 PF Bandwidth, 3-11 Port Mask Act, 3-18 Power Up Marker, 3-15 PWM Frequency, 3-10 Rated Amps, 3-4 Rated Power, 3-4 Reactive Current, 3-4 Reactive I Cmd, 3-11 Reactive I Lmt, 3-11 Reactive RateLmt, 3-9 Reduce Ilmt Sel, 3-11 Regen I Lmt, 3-9 Regen kWh, 3-4 Reset Meters, 3-13 Reset to Defaults, 3-13 Ride Through Sec, 3-9 Speed Mode, 3-6 Start Inhibit, 3-14 Start Mask, 3-18 Start Owner, 3-18 Stop Owner, 3-18 Testpoint 1 Data, 3-15 Testpoint 1 Sel, 3-15 Testpoint 2 Data, 3-15 Testpoint 2 Sel, 3-15 Turn Off Delay, 3-7 V Imbalance, 3-4 V Imbalance Lmt, 3-9 V Imbalance Time, 3-10 VML Bandwidth, 3-12 VML Damping, 3-12 VML Kf, 3-12 VML Ki, 3-12 VML Kp, 3-12 VML Reset Level, 3-12 Voltage Loop Sel, 3-11 Write Mask Act, 3-19 Write Mask Cfg, 3-19 Password parameter, 3-13 PC Msg Rx Cnt parameter, 3-18 PC Msg Tx Cnt parameter, 3-18 PC Timeout Cnt parameter, 3-18 PF Bandwidth parameter, 3-11 Port Mask Act parameter, 3-18 Power & Time Parameter Group, 3-4 Power Up Marker parameter, 3-15 PowerFlex 700 Vector Control (standard) information reference, P-1 PowerFlex 700S Phase II Control (optional) information reference, P-2 PowerFlex Liquid-Cooled AC Drive installation information reference, P-1 precautions, general, P-3 PWM Frequency parameter, 3-10 R Rated Amps parameter, 3-4 Rated Power parameter, 3-4 Reactive Current parameter, 3-4 Reactive I Cmd parameter, 3-11 Reactive I Lmt parameter, 3-11 Reactive RateLmt parameter, 3-9 Reduce Ilmt Sel parameter, 3-11 reference literature, P-2 Regen I Lmt parameter, 3-9 Regen kWh parameter, 3-4 removing active converter control cassette, 1-2 removing active converter power module covers, 1-2 Reset Meters parameter, 3-13 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P Index-6 Reset to Defaults parameter, 3-13 Voltage Parameter Group, 3-4 Ride Through Sec parameter, 3-9 W S web site for reference literature, P-2 Setpoints Parameter Group, 3-7 wiring active converter control cassette I/O terminals, 1-4 Speed Mode parameter, 3-6 Write Mask Act parameter, 3-19 Start Inhibit parameter, 3-14 Write Mask Cfg parameter, 3-19 Security Parameter Group, 3-18 Start Mask parameter, 3-18 Start Owner parameter, 3-18 Start/Stop Parameter Group, 3-6 static discharge (ESD), P-3 Stop Owner parameter, 3-18 T technical support, P-2 Temperature Parameter Group, 3-5, 3-10 terminal block wire size I/O - Active Converter Control Board, 1-5 Testpoint 1 data parameter, 3-15 Testpoint 1 Sel parameter, 3-15 Testpoint 2 data parameter, 3-15 Testpoint 2 Sel parameter, 3-15 troubleshooting, 4-1 Turn Off Delay parameter, 3-7 U Utility File, 3-13 V V Imbalance Lmt parameter, 3-9 V Imbalance parameter, 3-4 V Imbalance Time parameter, 3-10 Vector Control (standard) information reference, P-1 VML Bandwidth parameter, 3-12 VML Damping parameter, 3-12 VML Kf parameter, 3-12 VML Ki parameter, 3-12 VML Kp parameter, 3-12 VML Reset Level parameter, 3-12 Voltage Loop Parameter Group, 3-11 Voltage Loop Sel parameter, 3-11 PowerFlex 700L Active Converter Power Module User Manual Publication PFLEX-UM002D-EN-P U.S. Allen-Bradley Drives Technical Support - Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives www.rockwellautomation.com Power, Control and Information Solutions Headquarters Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640 Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846 Publication PFLEX-UM002D-EN-P – December, 2007 Supersedes PFLEX-UM002C-EN-P June, 2006 P/N 181178-P04 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA.