Download INSTRUCTION SHEET

B-980 (0)
●Installation in Control Panel & Mounting Direction
INSTRUCTION SHEET
When installing the MicroSmart in a control panel,
To crimp the ferrules shown below, use a special
take the convenience of operation and maintenance,
crimping tool (CRIMPFOX ZA 3).
and
FC5A Series
●Applicable Ferrule Dimensions (mm)
resistance
against
environments
into
This sheet provides brief operating instructions of the
MicroSmart programmable controller. For details, see
the MicroSmart User’s Manual.
（AI 1-8 RD、AI 1.5-8 BK） （AI-TWIN 2×0.75-8 GY）
20 mm minimum
(
FC5A-C10R2, FC5A-C16R2, FC5A-C24R2 (AC power supply)
FC5A-C10R2C, FC5A-C16R2C, FC5A-C24R2C (DC power supply)
) indicates the Type No. of Phoenix Contact.
●Recommended Screwdriver
●Name & Function
Sensor Power Terminals
(No support for DC
power supply type.)
For 1-cable connection For 2-cable connection
consideration.
40mm
minimum
Input Terminals
When wiring the Phoenix Contact terminal block, use
40mm
minimum
the recommended screwdriver.
(Phoenix Contact Type No.: SZS 0.6×3.5)
SAFETY NOTE
Port 1
Expansion
Connector
Analog Potentiometer
Special expertise is required to use the MicroSmart.
20 mm minimum
• Read this instruction sheet and the user's manual to make
sure of correct operation before starting installation, wiring,
Port 2 Connector
operation, maintenance, and inspection of the MicroSmart.
Correct Mounting Direction (at 55℃ or below)
Bottom View
Power Supply Terminals
Output Terminals
Cartridge Connector
Input LED
Power LED (PWR)
Run LED (RUN)
Error LED (ERR)
Status LED (STAT)
Output LED
Keep this instruction sheet at the end user.
Allowable Mounting Direction
at 35ºC or below
Front Panel
• All MicroSmart modules are manufactured under IDEC's
rigorous quality control system, but users must add a backup
20 mm minimum
or failsafe provision to the control system using the
MicroSmart in applications where heavy damage or personal
injury may be caused in case the MicroSmart should fail.
80mm
minimum
• Install the MicroSmart according to instructions described in
Allowable Mounting Direction
at 40ºC or below
this instruction sheet and the user's manual.
Improper installation will result in falling, failure, or
malfunction of the MicroSmart.
Terminal Cover
• Make sure that the operating conditions are as described in
20 mm minimum
the user’s manual. If you are uncertain about the
Expansion
Connector
Seal
Hinged Lid
Wiring Duct
specifications, contact IDEC in advance.
Incorrect Mounting Direction
• In this instruction sheet, safety precautions are categorized
in order of importance to Warning and Caution:
Front Cover
Terminal Cover
●Dimensions
●Assembling Modules
Remove the expansion connector Seal from the 24-I/O
(Warning notices are used to emphasize that improper
operation may cause severe personal injury or death.)
FC5A-C24R2, C24R2C
95.0
•Turn power off to the MicroSmart before starting installation,
70.0
removal, wiring, maintenance, and inspection on the
type CPU module. With the expansion connectors
MicroSmart.
aligned correctly, press the CPU module and I/O
• Failure to turn power off may cause electrical shocks or fire
module together, and push in the unlatch button to
hazard.
Emergency stop and interlocking circuits must be configured
90.0
attach the modules together firmly.
outside the MicroSmart. If such a circuit is configured inside
the MicroSmart, failure of the MicroSmart may cause
disorder of the control system, damage, or accidents.
• This
equipment
is
suitable
for
use
in
Class
I,Division2,Groups A,B,C,D or non-hazardous locations only.
•Warning - Explosion Hazard - Substitution of components
may impair suitability for ClassI,Division2.
FC5A-C10R2, -C16R2, and -C10R2C -C16R2C
80.0
• Warning - Explosion Hazard - Do not disconnect equipment
70.0
unless power has been switched off or the area is known to be
Note: I/O modules cannot be mounted on the 10- and
non-hazardous.
16-I/O type CPU modules.
●Mounting Modules
90.0
(Caution notices are used where inattention might cause
［DIN Rail Mounting］
personal injury or damage to equipment.)
• The MicroSmart is designed for installation in equipment. Do
Use a 35-mm-wide
not install the MicroSmart outside equipment.
Groove
DIN rail and BNL6
• Install the MicroSmart in environments described in the
mounting clips to
35-mm-wide
DIN Rail
4.5*
user's manual. If the MicroSmart is used in places where the
secure the modules.
MicroSmart is subjected to high-temperature, high-humidity,
Dimensions in mm.
Clamp
［Direct Mounting］
condensation, corrosive gases, excessive vibrations, and
* 8.5 mm when the clamp is pulled out.
malfunction will result.
●Wiring
Use M4 mounting screws (6 mm or 8 mm long).
External
Power
90.0
83.0
Sensor
Power
＋
−
＋
Sensor
Sensor
Power
A
83.0
95.0
External
Power
−
Sensor
−
−
＋
＋
1
2
3
4
5
degree 2.”
• Prevent metal fragments and pieces of wire from dropping
inside the MicroSmart housing. Ingress of such fragments
and chips may cause fire hazard, damage, or malfunction.
• Use wires of a proper size to meet voltage and current
requirements. Tighten terminal screws to a proper tightening
torque of 0.5 N-m.
A
＋24V 0V DC IN 0
DC OUT COM
FC5A-C10R2, -C16R2, and
-C10R2C, -C16R2C
• The environment for using the MicroSmart is “Pollution
DC Sink Input Wiring DC Source Input Wiring
FC5A-C24R2, -C24R2C
excessive shocks, then electrical shocks, fire hazard, or
＋24V 0V DC IN 0
DC OUT COM
1
2
3
4
5
AC power supply type: Support of sensor power which is
A-section of above figure is able to use instead of external power.
DC power supply type: No support of sensor power. Therefore
external power is required.
• Use an IEC60127-approved fuse on the power line and
output circuit to meet voltage and current requirements.
(Recommended fuse: Littelfuse 5x20mm slow-blow type
218000 series/Type T) This is required when exporting
equipment containing MicroSmart to Europe.
• Use an EU-approved circuit breaker. This is required when
80.0
DC Power
Wiring
24VDC
＋ ¦ − ¦
AC Power
Wiring
Relay Output
Wiring
100-240VAC
L ¦ N ¦○
Ry.OUT
COM0 0
1
exporting equipment containing MicroSmart to Europe.
• If relays or transistors in the MicroSmart output modules
Ry.OUT
COM1 3
2
should fail, outputs may remain on or off. For output signals
90.0
83.0
which may cause heavy accidents, provide a monitor circuit
outside of the MicroSmart.
•Use the sensor power supply only for supplying power to
sensors connected to the MicroSmart.
＋
−
68.0
24 VDC
• Do not disassemble, repair, or modify the MicroSmart
∼
modules.
ヒューズ
L
∼
N
ヒューズ
＋
−
L
L1 L2 L3 ∼
N
＋
L4
−
http://www.idec.com
2006.2
B-981 (0)
5
Installation in Control Panel & Mounting Direction
When installing the MicroSmart in a control panel, take
INSTRUCTION SHEET
9
Left side (TB1)
No.
Input
No.
Output
-
1
I0
1
Q0
L
2
I1
2
Q1
L
3
I2
3
COM(-)
-
4
I3
4
+V
5
I4
5
NC
6
I5
6
Q2
L
7
I6
7
Q3
L
8
I7
8
Q4
L
9
COM
9
COM1
-
10
COM
10
NC
+
Front Panel
FC5A Series
20mm minimum
20mm minimum
This sheet provides brief operating instructions of the
MicroSmart programmable controller. For details, see
40mm
minimum
the MicroSmart User’s Manual(FC9Y-B927).
1
Type
20mm minimum
FC5A-D16RK1, FC5A-D16RS1
20mm minimum
FC5A-D32K3, FC5A-D32S3
2
NPN
80mm
minimum
40mm
minimum
24VDC
+
Wiring Duct
Name & Function
Right side (TB2)
2-wire Sensor
COM
11
Q5
COM
12
Q6
L
13
COM
13
COM2
~
14
NC
Always mount the slim type CPU modules horizontally
on a vertical plane as shown above. Any other mounting
Communication Connector
Left side (TB1)
Right side (TB2)
No.
Output
1
I0
1
Q0
L
2
I1
2
Q1
L
3
I2
3
COM(+)
4
I3
4
-V
5
I4
5
NC
6
I5
6
Q2
L
7
I6
7
Q3
L
8
I7
8
Q4
L
9
COM
9
COM1
10
COM
10
NC
-
24VDC
+
-
Dimensions
47.5
14.6
COM
11
Q5
COM
12
Q6
L
13
COM
13
COM2
~
14
NC
70.0
+
-
+
-
L
11
12
FC5A-D16RK1, FC5A-D16RS1
Cartridge Connector 1
Cartridge Connector 2
~
+
Analog Potentiometer
Analog voltage Input
6
L
COM3
2-wire Sensor
Incorrect Mounting Direction
Incorrect Mounting Direction
Q7
16
Input
PNP
Power LED(PWR)
Run LED(RUN)
Error LED(ERR)
Status LED(STAT）
Input LED
Output LED
Port 1
15
No.
Expansion Connector
Incorrect Mounting Direction
+
FC5A-D16RS1
directions are not allowed.
( * Expansion connector seal )
+
L
11
12
15
Q7
L
16
COM3
~
FC5A-D32K3
Power Supply Terminals
Assembling
90.0
3
Left side (CN1)
I/O Connector
2-wire Sensor
No.
Input
No.
Output
-
26
I0
25
Q0
L
24
I1
23
Q1
L
22
I2
21
Q2
L
20
I3
19
Q3
L
18
I4
17
Q4
L
16
I5
15
Q5
L
14
I6
13
Q6
L
L
+
[ I/O Modules ]
Remove the expansion connector seal (*) from the CPU
module.
With
the
expansion
connectors
aligned
NPN
4.5*
correctly, press the CPU module and I/O module
together, and push in the unlatch button to attach the
modules together firmly.
24VDC
+
FC5A-D32K3, FC5A-D32S3
[ Communication Modules ]
11.3
47.5
70.0
Remove the communication connector cover from the
correctly,
press
the
CPU
module
2-wire Sensor
and
-
+
90.0
communication module together, and push in the
unlatch button to attach the modules together firmly.
4.5*
NPN
* 8.5 mm when the clamp is pulled out.
Dimensions in mm.
Remove the communication connector cover.
7
Applicable Ferrule Dimensions
To crimp the ferrules shown below, use a special
crimping tool (CRIMPFOX ZA3).
1
4
2
For 1-cable connection
3
Mounting Modules
［DIN Rail Mounting］
（AI-TWIN 2×0.75-8 GY）
（AI 0.5-8 WH）
（AI-TWIN 2×0.5-8 WH）
Groove
secure the modules.
35-mm-wide
DIN Rail
COM(-)
8
COM
7
COM(-)
6
COM
5
COM(-)
4
COM
3
+V
2
COM
1
+V
- +
8
Input
No.
Output
26
I10
25
Q10
L
24
I11
23
Q11
L
22
I12
21
Q12
L
20
I13
19
Q13
L
18
I14
17
Q14
L
16
I15
15
Q15
L
14
I16
13
Q16
L
12
I17
11
Q17
L
10
COM
9
COM(-)
8
COM
7
COM(-)
6
COM
5
COM(-)
4
COM
3
+V
2
COM
1
+V
-
No.
Input
No.
Output
+
26
I0
25
Q0
L
24
I1
23
Q1
L
22
I2
21
Q2
L
20
I3
19
Q3
L
18
I4
17
Q4
L
16
I5
15
Q5
L
14
I6
13
Q6
L
12
I7
11
Q7
L
10
COM
9
COM(+)
8
COM
7
COM(+)
6
COM
5
COM(+)
4
COM
3
-V
2
COM
1
-V
-
PNP
Recommended Screwdriver
When wiring the Phoenix Contact terminal block, use
the recommended screwdriver.
No.
+ -
Input
No.
Output
26
I10
25
Q10
L
24
I11
23
Q11
L
［Direct Mounting］
22
I12
21
Q12
L
20
I13
19
Q13
L
Use optional direct mounting strip FC4A-PSP1P and M4
18
I14
17
Q14
L
16
I15
15
Q15
L
14
I16
13
Q16
L
12
I17
11
Q17
L
10
COM
9
COM(+)
8
COM
7
COM(+)
6
COM
5
COM(+)
4
COM
3
-V
2
COM
1
-V
mounting screws (6 mm or 8 mm long).
(Phoenix Contact Type No. : SZS 0.6×3.5, SZS 0.4×2.5)
2-wire Sensor
+
-
PNP
FC5A-D16RK1, FC5A-D16RS1
FC5A-D32K3, FC5A-D32S3
4.3
2-φ
47.5
24.1
(Warning notices are used to emphasize that improper
operation may cause severe personal injury or death.)
• Turn off the power to the MicroSmart before starting
installation, removal, wiring, maintenance, and
inspection on the MicroSmart. Failure to turn power
off may cause electrical shocks or fire hazard.
• Emergency stop and interlocking circuits must be
configured outside the MicroSmart. If such a circuit is
configured inside the MicroSmart, failure of the
MicroSmart may cause disorder of the control system,
damage, or accidents.
• This equipment is suitable for use in Class I, Division
2, Groups A, B, C, D or non-hazardous locations only.
• Warning - Explosion Hazard - Substitution of
components may impair suitability for Class I, Division
2.
• Warning - Explosion Hazard - Do not disconnect
equipment unless power has been switched off or the
area is known to be non-hazardous.
(Caution notices are used where inattention might
cause personal injury or damage to equipment.)
• The MicroSmart is designed for installation in
equipment. Do not install the MicroSmart outside
equipment.
• Install the MicroSmart in environments described in
the user's manual. If the MicroSmart is used in places
where
the
MicroSmart
is
subjected
to
high-temperature,
high-humidity,
condensation,
corrosive gases, excessive vibrations, and excessive
shocks, then electrical shocks, fire hazard, or
malfunction will result.
• The environment for using the MicroSmart is
“Pollution degree 2.”
• Prevent metal fragments and pieces of wire from
dropping inside the MicroSmart housing. Ingress of
such fragments and chips may cause fire hazard,
damage, or malfunction.
• Use wires of a proper size to meet voltage and
current requirements. Tighten terminal screws to a
proper tightening torque of 0.5 N・m (power supply
terminals) or 0.22 to 0.25 N・m (I/O terminals).
• Use an IEC60127-approved fuse on the power line
and output circuit to meet voltage and current
requirements.
(Recommended fuse: Littelfuse 5x20mm slow-blow
type 218000 series/Type T) This is required when
exporting equipment containing MicroSmart to
Europe.
• Use an EU-approved circuit breaker. This is required
when exporting equipment containing MicroSmart to
Europe.
• If relays or transistors in the MicroSmart output
modules should fail, outputs may remain on or off. For
output signals which may cause heavy accidents,
provide a monitor circuit outside of the MicroSmart.
• Do not disassemble, repair, or modify the MicroSmart
modules.
Right side (CN2)
No.
Clamp
+
Left side (CN1)
24VDC
+
-
to
Q7
9
2-wire Sensor
) indicates the Type No. of Phoenix Contact.
DIN rail and BNL6
clips
11
COM
FC4A-D32S3
For 2-cable connection
（AI 1-8 RD , AI 1.5-8 BK）
(
24VDC
+
Use a 35-mm-wide
mounting
I7
10
Right side (CN2)
CPU module. With the communication connectors
aligned
12
Safety Precautions
Special expertise is required to use the MicroSmart.
• Read this instruction sheet and the user's manual to
make sure of correct operation before starting
installation, wiring, operation, maintenance, and
inspection of the MicroSmart.
Keep this instruction sheet at the end user.
• All MicroSmart modules are manufactured under
IDEC's rigorous quality control system, but users
must add a backup or failsafe provision to the control
system using the MicroSmart in applications where
heavy damage or personal injury may be caused in
case the MicroSmart should fail.
• Install the MicroSmart according to instructions
described in this instruction sheet and the user's
manual. Improper installation will result in falling,
failure, or malfunction of the MicroSmart.
• Make sure that the operating conditions are as
described in the user’s manual. If you are uncertain
about the specifications, contact IDEC in advance.
• In this instruction sheet, safety precautions are
categorized in order of importance to Warning and
Caution:
FC5A-D16RK1
the convenience of operation and maintenance, and
resistance against environments into consideration.
10
I/O Wiring
24VDC
+
-
+ -
90.0
103.0
The following symbols represent a fuse and a load.
L
Fuse
Load
COM, COM(-), COM(+), COM1, COM2, and COM3
terminals are not interconnected.
COM terminals are interconnected.
3.0
http://www.idec.com
2006.6