Download CNC-110STD C-120 User`s manual

CNC-110STD
C-120 User's manual
(DOC NO:050523)
1. INTRODUCTION .................................................... 2
2. FEATURES............................................................. 2
3. FRONT PANEL ...................................................... 2
4. SPREADING PARAMETER SETTING .................. 3
5. SPREADING OPERATION .................................... 3
6. CONFIGURATION SETTING ................................. 4
7. INSTALLATION AND WIRING............................... 5
8. DIMENSIONS ......................................................... 7
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CNC-110STD C-120 User's manual
1. INTRODUCTION
CNC-110STD synchronous spreading controller, CNC-110STD IS an integrated design device,
putting micro controller, step motor diver and power supply circuits into one control box,
simultaneously achieving size reduction, high performance and low cost.
C120 program edition is design for synchronous spreading device, to spread wire, cable, yarn,
and coil.
2. Features
‹ Microprocessor design, easy for program-setting handling.
‹ Non-battery design, using EEPROM for saving memory and can retain it for 10 years.
‹ Build-in step motor drive circuit for guiding traverse, direct to drive two phases 2.0A step
motor.
‹ With power failure protect function, can continue the unfinished work after power restored.
‹ Power source AC100V~AC240V 100w MAX. 50/60Hz.
3. FRONT PANEL
Key pad
Display
~ ĈEntering numerical values. STEP ĈItem display.
Ĉ parameter setting.
TURNS：Data display.
ĈFunction select .
ĈEnter.
ĈReset.
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Indicator
L.S.ĈNo function.
H.S.ĈNo function.
BRAKE ĈNo function.
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CNC-110STD C-120 User's manual
4. Spreading parameter setting
The CNC-110STD with three items of spreading parameter：
[1]：Shift；To set the start spreading position for guiding traverse.
Setting range ：[000.00~999.99]mm。
[2]：Width；To set the separating region of guiding traverse [000.00~999.99]mm。
Setting range：[000.00~999.99]mm。
[3]：Pitch；To set the separating clearance between turns.
Setting range [0.000~99.999]mm.
In ready mode, press
to set the spreading parameters.
The item display shows [1], and the data display shows Starting position setting value [xxx.xx],
press numerical keys to change the value, then press
to next item, follows this procedure to
finish all three items parameter set, then press
again, back to the ready mode.
For example：
Shift =10.30mm、Width =120.50mm、Pitch=35.500mm
The setting procedure as follow：
。
5. Spreading operation
After power on, the CNC-110STD controller will automatically get into ready mode, in this mode
when spindle is rotating, the counting sensor will send the spreading signal to the controller, and
the guiding traverse will according to the setting value to spreading automatically.
※If the spindle is rotating in opposite direction, the guiding traverse will not move and the display
gleam warning.
Each time, after finish a products spreading, have to do reset process once and then to
spreading for a new product.
‹ Reset process
Press
or the reset input signal (on the back panel CN1 connector) is low lever, the guiding
traverse will move to the home position to do the position corrective action, and then move to the
starting position.
‹ Position display
During spreading, the data display will shows the actually position of the guiding traverse, the
positions value is use the home position as the basis.。
‹ Position compensates
to compulsive moving the guiding traverse homeward, and press
In ready mode, press
to compulsive moving the guiding traverse in opposite direction, the position compensates action
will not changed the actually position display value.
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CNC-110STD C-120 User's manual
6. Configuration setting
6.1. Moving increment
In ready mode, press
to set the guiding traverse moving increment, the item display
shows [F], and data display shows [0 x.xx], press numerical keys to change the value, then
press
to finish setting, setting range [0.00~9.99]
‹ How to calculate the guiding traverse moving increment
Moving increment＝(Screw pitch × Gear ratio ÷ 4)
Example： Screw pitch＝5mm、Gear ratio=1.6(step motor side ÷ screw side)
Moving increment＝5 ×1.6 ÷ 4 ＝ 2.00
Reference table
Screw pitch
Gear ratio (step motor side0screw side)
1.6/1
2/1
3.2/1
0.8/1
1/1
4/1
8/1
2.00mm
0.40
0.50
0.80
1.00
1.60
2.00
4.00
4.00mm
0.80
1.00
1.60
2.00
3.20
4.00
8.00
5.00mm!
1.00
1.25
2.00
2.50
4.00
5.00
8.00mm
1.60
2.00
3.20
4.00
6.40
8.00
10.00mm
2.00
2.50
4.00
5.00
8.00
16.00mm
3.20
4.00
6.40
8.00
6.2. Moving speed
To set the moving speed for the guiding traverses moving to home position and starting position.
In ready mode, press
to set the moving speed, the item display shows [F], and data display
to finish setting,
shows [1 xx], press numerical keys to change the value, then press
setting range [00~99], 550PPS~3000PPS.
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CNC-110STD C-120 User's manual
7. Installation and wiring
7.1. Counting system assembly (unit=mm)
The counting disc and the sensor must assembly as below, otherwise it will count improperly.
Counting disc
Zeroing disc
Winding spindle
Zeroing sensor
Max.
1.0
Min.
3.0
Counting sensor
※ The CNC-110STD do not need to use the Zeroing disc.
7.2. Home sensor assembly (unit=mm)
HOME SENSOR must be assembly as below, otherwise a fault may occur.
Screw
Guiding traverse
shaft
Interrupter
Max.
10.0
Min.
Min.
Max.
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3.0
1.0
1.0
Home sensor
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CNC-110STD C-120 User's manual
7.3. Wiring diagram
CN1
CN2
CN3
CN4
DC12V 40mm
FAN
SERIAL
CNC-110STD
999999999
POWER
AC 110~240V 50/60HZ 100W
TAILY
AUTO
台麗電自動化有限公司
TAILY AUTOMATION
MODEL
3P
4P
5P
CN1
CN2
CN3
CN1
1 BK AC
2 GN Earth
3 W
AC
(0.5mm 3C 180cm)
CN2
1
2
3
4
R
W
BK
GN
DB-15P
CN4
CN3
1 R, OR
+24V
2 W
PHA
3 GN
PHB
HOME
4 Y
0V
5 BK,BL
(24AWG 9C 100cm)
A
AB
B-
(0.5mm 4C 200cm)
CN4
1 W RESET
2
3 BK 0V
4
5
1
3
RESET
RESET
COM(0V)
(0.5mm 2C 200cm)
Home Sensor
HSB-01A
5 BL
4 Y
1 OR
(A)
(A-)
(B)
(B-)
1
1
2
3
4
Step motor
AC 110~240V
2 phases 2.0A
Counting sensor
5
3
2
1
BK
GN
W
R
CNTB-03B
1
7.4. Accessories
Item
Name
Qty.
1
CN1 AC power connection cable.
1
2
CN2 step motor connection cable.
1
3
CN3 Sensors connection cable.
1
4
CN4 15P Input signal connection cable.
1
5
CNTB-03B Counting sensor
1
6
HSB-01A Home sensor
1
7
Counting DISC
1
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CNC-110STD C-120 User's manual
174.0
8.0
131.5
59.0
72.5
8.0
10.0
90.0
8. Dimensions
CNC-110STD
3.5
22.0
R10.0
51.0
3.5
14.5
3.1 x 4
22.0
15.0
14.5
51.0
3.0
R1
7.0
7.0
10.0
12.0
9.0
13.0
1.5
CNTB-03B
Counting sensor
.0
R28
3.2 x 2
3.2 x 2
10.0
6.0
6.0
5.0
10.0
1.5
HSB-01A
Home sensor
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71ƶ
71ƶ
COUNTING DISC