Download v Hardness Testser ()

Hardness Tester with external UCI-Probe
HardyTest® UCI 3000
with „Ultrasonic Contact Impedance“
Hardness testing up to 30 micron
with 10, 50 or 100 Newton probe
Our HardyTest ® UCI 3000 is especially for very precise hardness testing.
With the technique of "Ultrasonic-Contact-Impedane", with a Vickers
diamond it can measure even layers up to 30 micron.
+/Calibrationfunction
Application
Hardness testing on fine-grained, thin-walled materials and
alloys, nitrided and high frequency hardened and chrome
plated parts in the power industry, petrochemical industry,
in the apparatus, vehicle and mechanical engineering,
quality control and in the steel industry.
Statistics
PC-Data
processing
Features
− Hardness testing for all ferro magnetic materials and alloys
(with exeptions)
− automatic testing process
− even up to 30 micron
− very good accuracy
− suitable for mass testing of work pieces
− Housing is protected against moisture and dust
− low requirements on the mass and thickness of the work piece
e.g. on thin wall pipes up to 2 mm thickness
− even in hard to reach areas
changeprobes
Memory
Functions
− all measuring directions without entry of correction values
− the large coloured display of the test results can be enlarged
when the display of different parameters is stopped.
− administration and editing of test results, which can be saved
in every group
− Evaluation of measuring results in graphic form
− PC connection with USB
Standard Probe (145 mm):
Special Probe (70 mm):
Special Probe (176 mm):
- A - 50N
- H - 10N
- C - 100N
- K - 50N
- AL - 50N
HardyTest® UCI 3000
Hardness units:
HRC, HB, HV, in addition: HRA, HRB, HS
Measuring range:
Rockwell 20 – 70 HRC / Brinell 90 – 460 HB / Vickers 240 – 940 HV
Accuracy:
Rockwell HRC: 1,5 %; Brinell HB: 4 %; Vickers HV: 3 %
Application:
Hardness testing on fine-grained, thin-walled materials and alloys, nitrided
and high frequency hardened and chrome plated parts
Material:
all ferromagnetic material (with exeptions)
Coating testing:
ab 30 µm (micron) with special probe 10Newton
Standard delivery
- HardyTest® UCI 3000
- Probe A -50N
(Height: 145 mm),
cable and adapter
- rechargeable Battery and
loading device
- USB data cable
- Software CD
- User manual
- Service case
Minimum weight of sample:
10 g
Contact:
1 mm, 5mm depth in a blind hole (a bore which does not completely penetrate the workpiece)
Minimum Hardness depth:
little influence of mass and thickness of sample
Impact depth:
n o noticable grooves, impact body: cone of diamond with an ankle of a = 136°
(Vickers indenter equivalent)
Direction of Impact device:
0 - 360°
Optional
- Special probe H,C,K,AL
- Convex adapter for
measurements on pipes
with low diameters
Menue/Software/Instructions: german/english
Functions:
1- and 2-point calibration, Auto off, Reset, random test,
low energy mode, naming of memory cells, correction of measuring results
Statistics:
adjustable, analysis of measuring results (Standard deviation, limits, avarage values, graphic
illustration, minimum, maximum)
Data memory:
12.900 values, 100 different groups of measuring values
PC Data processing:
USB data cable + Software
Display:
coloured LCD display with adjustable backlight
Power supply:
rechargeable battery, cpacity 15 – 20 hours (with backlight)
Environment:
Working temperature: -10°C to +40°C, rel. humidity: ≤90%
Dimensions (L x W x H):
125 x 70 x 40 mm
Weight:
450 g with probe, case: 2,6 kg
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Technical Data
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D-32107 Bad Salzuflen · Max-Planck-Str. 62
Tel. +49 (0) 5222 959760
Fax. +49 (0) 5222 50499
[email protected] · www.salutron.de
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GmbH
Production and distributing
of measuring instruments
Static Ultrasonic Hardness Tester
H ar d y T es t U C I 1500
It is intended for measuring hardness off metal and alloy articles
with Rockwell, Brinell, Vickers. It consists of the dynamic
transducer (sensor) and the electronic module. The principle of
tester operation is based on determination of frequency change
in free oscillation of the indenter (an acoustic resonator with
Vickers diamond pyramid) subjected to the constant force of
50N.
ADVANTAGES:
• measuring hardness of both small and large articles
• measuring hardness of complexly shaped articles, with hard
to reach places, in various spatial positions
• convenience and ease of use
• PC-connectable via USB interface
• high measuring performance
• power source discharge indication and display illumination
• graphical display with lighting
• storing 6000 hardness measurements in the non- volatile
memory
• supply of reference blocks on request
TYPICAL OBJ ECTS FOR MEASUREMENTS:
Case-hardening articles, thin-walled pressure vessels,
thinwalled pipelines, turbine rotors, forming rolls, crankshafts,
gears, metal-working tools, vehicle parts, rails, railroad car
wheels, semi-finished industrial products (castings,
sheets), welded joints, etc.
STANDARD DELIVERY:
main unit HardyTest UCI 1500
probe 50N
software
USB transfer cable to PC
battery charger
operation manual
carrying case
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• probe 10N
• probe 100N
• probe with long tip
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MAIN TECHNICAL PARAMETERS
Support unit for measuring on pipes and convex spots
Special probe
10N
Hardness measurement ranges by scales
Rockwell Scale
20…70 HRC
Brinell Scale
100 450 HB
Accuracy
Number of measurement results stored in memory
Vickers Scale
240 940 HV
Rockwell Scale HRC
1.5%
Brinell Scale HB
4.0%
Vickers Scale HV
3.0%
6000
Interface
USB
Hardness tester power supply
rechargeable battery
Dimensions unit
150 x 80 x 30 mm
Weight of electronic module with sensor
0.4 kg
Category temperature range
-10°…+40°C
SaluTron® Messtechnik GmbH · Max-Planck-Str. 62 · D-32107 Bad Salzuflen
Tel.: +49 5222-959760 · Fax: +49 5222-50499 · e-mail: [email protected] · www.salutron.de
HardyTest D100
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Portable digital hardness tester
 High accuracy
 Palm size for narrow space
 Built-in impact device
 For all metallic material
 Wide measuring range
 Test in any directions
 Rockwell B&C, Brinell, Vickers,
Shore and HL
 Wireless RS232 to PC and
Microprinter
 Complies to ASTM standard
HardyTest D100 is an integrated handheld metal hardness
tester that combines impact device (probe) and processor into
one unit.
The size is much shorter than a normal impact device, so
HardyTest D100 can meet not only normal measurement, but
can take measurements at narrow space as well.
HardyTest D100 is suitable for hardness testing of almost all
ferrous and non-Ferrous materials.
It can be used for power plant industry, petrochemical field,
vehicle machine, air space, machines and so on.
Features
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Rugged and modular design
Palm sized for narrow space
High accuracy
Automatic power on/off
Recalibration allowed
Support Rings:
On curved surfaces having a radius of under 30 mm,
an appropriate support ring is screwed on to the front
of the impact device.
Measuring method
The measuring principle is defined as “the quotient of the
impact body’s rebound and impact velocity, multiplied by
1000”.
Standard Package
There is an electric voltage which is proportional to the velocity
of the impact body.
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Specifications
Optional Accessories
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An impact body with a Tungsten Carbide test tip is propelled
by spring force against the test surface and then rebounded
back.
A permanent magnet is contained within the impact body.
Display: LCD
Accuracy:  0.6% at HL=800 (HRC0.2)
Measuring range: 200-960L
Hardness scale: HL/HRC/HRB/HB/HV/HSD
Materials: 9 different common materials
Memory: 99 data can be stored and re-readable
Wireless RS232 to PC and micro printer
Impact device: D
Power on/off: Auto
Power supply: DC 9V rechargeable battery
Dimension: 100x60x33 mm
Weight: 150 g
Material
Steel & cast steel
HL
HRC
1968
HRB
38100
HB
80683
HV
801027
HS
32102
Cold work tool
steel
2067
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80900
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Stainless steel
2062
46102
80655
85800
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Grey cast iron
174-
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93334
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Nodular cast iron
960
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130390
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Cast aluminium
alloys
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20160
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Copper/Zink alloys
(brass)
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1395
40173
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Cu/AlCuSn alloys
(bronze)
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60290
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Wraught copper
alloys
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45315
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Salutron Messtechnik GmbH
Max-Planck-Str. 62
D-32107 Bad Salzuflen
Tel.: 0049 - 5222-959760
Fax: 0049 - 5222-50499
www.salutron.de
[email protected]
Base instrument HardyTest D100
Builtin impact device D
Test block D
Battery: charger
Carrying case
Cleaning brush
Manual
Wireless Micro-printer
Wireless RS232 module
Data management software
Special support rings
HardyTest D100 L available
HardyTest D400®
Portable Hardness Tester
Technical Specifications
The Hardness Tester HardyTest D400 me a s ure
b y the dynamic measurement principle, in all directions,
for all metals with high accuracy and wide amplitude in
the measurement range.
· Material identification in storage
· Assembled pieces control
· Hardness variation of large dimension pieces
· Control of pieces in production
· According ASTM standard A-956-96
Screen: Graphic LCD 128 x 64 pixels
with backlight
Backlight modes: Off-On Automatic
Large digits for measured value in selected
unit (11 mm height)
Always showed the measured value in Leeb
units plus the measured value in the selected
unit
Languages:
English, German, Russian
Impact device: Typ D
_ 4 HL)
_ 0,5 (referred to L=800 +
Precision : +
according ASTM A956-02
Data logger + Statistics:
Storage of 2000 data, Date and hour record
Histogramm viewing of data groups
Statistic values:
Average, Minimum, Maximum, Range
Alarms:
Minimum and maximum programmable
Angular corrections: Manual and Automatic
Autonomy: 120 hours (with alkaline batteries
without backlight)
Auto –Off: Programmable from 4 to 30 minutes
Data Output: USB to PC
Dimensions: 122 x 65 x 22 mm
Weight: 160 g with batteries
Power supply: By two alkaline batteries AA
Materials
Steel
Standard Equipment Includes:
· Electronic Unit D400
· Impact Device D
· Hardness Rockwell C Standard
with certificate OAA
· Connection cable RS 232
· Transfer Software to PC
· Operation Manual
· Transporting Case
Leeb All
90-330 HB Brinell
Bronze
Leeb All
60-290 HB Brinell
Copper
Leeb All
45-135 HB Brinell
Nodular
Leeb All
130-380 HB Brinell
Aluminium
Leeb All
30-160 HB Brinell
Brass
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Stainless steel
Leeb All
40-173 HB Brinell
13-95 HRB Rockwell B
Leeb All
60-900 HV Vickers
20-67 HRD Rockwell C
Leeb All
85-655 HB Brinell
85-800 HV Vickers
20-62 HRC Rockwell C
46-101 HRB Rockwell B
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Leeb All
80-650 HB Brinell
80-940 HV Vickers
38-100 HS Shore D
20-68 HRC Rockwell C
30-100 HRB Rockwell B
(N/mm2 o Mpa) Resistance
Grey
Steel for tools
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SaluTron® Messtechnik GmbH · Max-Planck-Str. 62 · D-32107 Bad Salzuflen
Tel.: +49 5222 959760 · Fax: +49 5222 50499 · email: [email protected] · www.salutron.de
Digital hardness meter
with high accuracy
for all metallic materials
large measuring memory
PC-interface
7 types of impact devices
Hardy
®
Test D600
The HardyTest D600® measures the hardness of a large number of materials in
various hardness units. Seven types of impact devices make this possible. It is
equipped with a USB/RS232-cable for PC transfer.
precise and practical
Measuring Features
– Wide measuring range with Leeb hardness testing principle
– 6 hardness units
– Large memory capacity with information about number of
group, date, average value, impact device, impact times,
material for every measured value
– Upper and lower limit can be preset. It will alarm automatically when the measured value exceeds the limit.
– Test at any angle, even upside down
– User calibration function
Equipment
– 7 types of impact devices for specifc applications availablee
automatic identifcation by connection
– Large LCD-display: all functions and parameters are
displayed + backlight
– PC-transfer with cable (both USB and RS232 interface)
and software
– Battery capacity display - 100 hours operating time
(without backlight)
– Auto power off (after 5 minutes) to save energy
Main Application
Standard delivery
– Measurements on steel, cast steel, cold work tool steel,
stainless steel, gray cast iron, nodular cast iron, cast aluminium
alloys, brass, bronze and wrought copper alloys
– Measurements on large and small hollows, bearings, heavy
parts, permanently assembled parts
– Defect analysis of pressure vessels, steam generators, etc.
– Material identif
of metal warehouses
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Optional
Main unit
– Set of supporting rings
Impact device D
– Printer
Cleaning brush
– Other impact devices
Small support ring
High value Leeb test block
Manual
Service-case
USB/RS232-cable
Software HT-50 Data View on USB Stick
Measuring range
Measuring direction
Standard impact device
Memory size
Statistics
Setting of limits
Minimum weight of sample
Memory function
Data transfer
Languages device and manual
Display
Backlight
Size
Impact device C: Reduced impact energy of about ¼ of type De
for tempered or surface treated steel, small or sensitive-to-shock
parts (minimal imprint is left)e max. 1000 HV
Impact device G: With large test-tip diametere impact energy 9
times larger than type De on steel, gray or nodular cast irone for
large cast parts and forgings or parts with high surface roughnesse max. 650 HB (only in Brinell)
Impact device E: With a synthetic diamond test tip of approx.
5000 HVe for very hard materials (above 50 HRC / 650 HV) such
as carbide, barrels, etc.e max. 1200 HV
HRB
HRC
38-100
20-69
HB
HV
HS
Cold Work Steel
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20-67
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80-898
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360°
Stainless Steel
47-102
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85-655
85-802
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D
Gray Cast Iron
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93-334
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48-600 groups (relative to number of impact impact times 1-32)
Nodular Cast
Iron
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131-387
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Aluminum
Alloys
24-85
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19-164
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Brass
Number of group, date, average value, impact device, impact
times, material, measured values
Acoustic signal by overstepping preset min. und max. limits
> 5kg solid materiale
2-5kg on stable surfacee
< 2kg with coupling paste on stable surface
127-651 83-976
14-95
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40-173
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60-290
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Copper
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45-315
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Cable (both USB and RS232-connection) und software
English
128 × 64 Dot-Matrix-LCD
ON / OFF key
2 x 1,5 Volt-AA-batteries
≤ 90%
-10°C to +40°C
380 g (with batteries)
125 x 67 x 30mm
Technical details are subject to change.
32-100
Bronze
Manually or automatically
After 5 minutes
Weight
Impact device D+15: The front part is narrow and the coil is
located behind ite same characteristics as type De only for steele
for hardness testing in slots, grooves, recessed areas, gear fanks,
grooves, cavities, tooth fanks, etc.e max. 940 HV
170 - 960 HLD
Auto Power Off
Working temperature
Impact device DL: With extremely long and fne front piece only
for steel and cast steele for testing in narrow or hard to reach
arease max. 950 HV
Steel,
Cast Steel
100 hours (without backlight)
Relative humidity
Impact device DC: Ultra-short versione manually loaded on the
fronte same characteristics as type De for testing in boreholes,
built-in parts, hollow cylindrical parts, etc.e max. 940 HV
HL (Leeb), HB (Brinell), HRB (Rockwell B),
HRC (Rockwell C), HV (Vickers), HS (Shore D)
Battery capacity
Power supply
Impact device D: Universal device for most hardness requirements
Standard Impact Device D
Technical Specifcations
Hardness units
Impact devices for HardyTest D600®
Production and distribution
of measuring instruments
Salutron Messtechnik GmbH
D-32107 Bad Salzufen
Max-Planck-Straße 62
Phone:
Fax:
Email:
Web:
0049 (0) 52 22 - 95 97 60
0049 (0) 52 22 - 5 04 99
[email protected]
www.salutron.de
Digital hardness meter
with inbuilt printer
for all metallic materials
large measuring memory
with PC-interface
inbuilt battery-charger
for all measuring
directions
Hardy
®
Test D700
The HardyTest D700® measures the hardness of a large number of materials in six hardness units. Seven types of impact devices enable the hardness measurement of special
test piece forms in different hardness grades. It is equipped with an integrated printer
and the opportunity to PC transfer.
precise and practical
Features
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Application
Standard delivery
Wide measuring range
Available hardness scales: HRB, HRC, HV, HB, HS, HL
Large memory capacity
Upper and lower limit can be preset. It will alarm automatically when the measured value exceeds the limit.
Test at any angle, even upside down
User calibration function
7 types of impact devices for specifc applications availablee
automatic identif
after connection
Integrated printer
Large display: all functions and parameters are
displayed + backlight
PC-transfer with USB cable and software
Built-in charging circuitry
Battery capacity display - 150 hours operating time
(without backlight and printing)
Auto-Power-Off to save energy
– Measurements on steel, cast steel, cold work tool steel, stainless steel, gray cast iron, nodular cast iron, cast aluminium
alloys, brass, bronze and wrought copper alloys
– Defect analysis of pressure vessels, steam generators, etc.
– Material identifcation of metal warehouses
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Main unit
Impact device D
Cleaning brush
Small support ring
Charger cable
Paper for printing
Manual
Service-case
USB-cable and software
Optional
– Set of supporting rings
– Other impact devices
Technical Specifcations
Hardness units
Measuring range
Measuring direction
Standard impact device
Memory size
Statistics
Setting of limits
Minimum weight of sample
Memory function
Data transfer
Languages
Display
Backlight
Battery capacity
Power supply
Battery charging cable
Print paper (length x width)
Storage temperature
Relative humidity
Working temperature
Weight
Size
HL (Leeb), HB (Brinell), HRB (Rockwell B),
HRC (Rockwell C), HV (Vickers), HS (Shore D)
170 - 960 HLD
360°
Impact devices for HardyTest D700®
Impact device D: Universal device for most hardness requirements
Impact device DC: Ultra-short versione manually loaded on the
fronte same characteristics as type De for testing in boreholes,
built-in parts, hollow cylindrical parts, etc.e max. 940 HV
Impact device DL: With extremely long and fne front piece only
for steel and cast steele for testing in narrow or hard to reach
arease max. 950 HV
Impact device D+15: The front part is narrow and the coil is
located behind ite same characteristics as type De only for steele
for hardness testing in slots, grooves, recessed areas, gear fanks,
grooves, cavities, tooth fanks, etc.e max. 940 HV
Impact device C: Reduced impact energy of about ¼ of type De
for tempered or surface treated steel, small or sensitive-to-shock
parts (minimal imprint is left)e max. 1000 HV
Impact device G: With large test-tip diametere impact energy 9
times larger than type De on steel, gray or nodular cast irone for
large cast parts and forgings or parts with high surface roughnesse max. 650 HB (only in Brinell)
Impact device E: With a synthetic diamond test tip of approx.
5000 HVe for very hard materials (above 50 HRC / 650 HV) such
as carbide, barrels, etc.e max. 1200 HV
Standard Impact Device D
HRB
HRC
38-100
20-69
HB
HV
HS
D
Steel,
Cast Steel
Max. 500 groups (relative to the times of impacts 1-32)
Cold Work Steel
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20-67
-
80-898
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Records the number of measurements, date, average value, impact device, material and hardness unit for each measured value.
Stainless Steel
47-102
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85-655
85-802
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Gray Cast Iron
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93-334
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Acoustic signal by overstepping preset min. and max. limits
Nodular Cast
Iron
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131-387
-
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Aluminum
Alloys
24-85
-
19-164
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-
Manually or automatically
Brass
14-95
-
40-173
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USB-cable and software
Bronze
-
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60-290
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English and German
Copper
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45-315
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> 5kg solid materiale
2-5kg on stable surfacee
< 2kg with coupling paste on stable surface
127-651 83-976
128 × 64 Dot-Matrix-LCD
Adjustable brightness
150 hours (without backlight and printing)
Battery-pack (6V NI-MH) with integrated charging circuit and
charging cable
9V / 500mA
Production and distribution
of measuring instruments
57.5 (± 0,5 mm) x 30 mm
-30°C to +60°C
Salutron Messtechnik GmbH
D-32107 Bad Salzuf
Max-Planck-Straße 62
≤ 90%
-10°C to +50°C
340 g (with batteries)
212 x 80 x 32 mm
Technical details are subject to change.
Phone:
Fax:
Email:
Web:
0049 (0) 52 22 - 95 97 60
0049 (0) 52 22 - 5 04 99
[email protected]
www.salutron.de
32-100
>> HardyTest 1800B/+ w i t h
D and DL
Specifications
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Principle: Leeb hardness measurement
Impact device: D / DL (Optional)
Accuracy: +/-2HL (or 0.3%@HL=800)
Display: High contrast OLED display
Hardness scale: HL / HRC / HRB / HB / HV / HS / HRA / σb
Measuring range: HL200-960 / HRC19-70 / HRB13-109 /
HB20-665 / HV80-940 / HS32-99.5 / HRS30-88 / HRA30-88
Materials: 10 common metal materials
Interface: USB/RS232 for printing or charging
Interface: Bluetooth for printing (optional)
Memory: 4000 data can be saved in 4 blocks and re-readable
Recalibration: allowed by user
Alarm: Up or down limit
Indicator: Low battery
Power supply: 3.7V Li-ion rechargeable battery
Power on/off: Auto
Operating environment: -40~+80oC
Dimension(LxWxD): 148×44×22mm
Net weight: 110g
Standard: ASTM A956
Key Features
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High accuracy: +0.3%
Integrated design: combine probe and processor into one unit
Two-in-one probe: D-DL convertible
Wide operating environment: -40 oC ~+80oC
Auto turn on & off
High contrast OLED display: clearing at dark area
Recalibration allowed by user
Bluetooth wireless printing (Optional)
Applications
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Hardness tests on installed machines or steel structures: e.g. on heavy and large work-piece or on
permanently installed system parts.
Rapid testing of multiple measuring areas for examination of hardness variations over larger regions.
Measuring hardness for produced parts at production line.
Identifying metallic material stored in a warehouse.
Ineffectiveness analysis of permanent parts, pressure -vessel, turbo generator.
SaluTron
SaluTron® Messtechnik GmbH
Max-Planck-Str. 62 · D-32107 Bad Salzuflen
Tel.: +49 5222 959760 · Fax: +49 5222 50499 · www.salutron.de
· [email protected]