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WIWA • Gewerbestr. 1 – 3 • 35633 Lahnau, Germany Tel. +49 (0) 64 41-6 09-0 • Fax +49 (0) 64 41-6 09-50 E-mail: [email protected] • Internet: www.wiwa.de Air Motor 230/120 - 0638442 Assembly 10.2 10.2.3 Step 2 ■ Place the gasket Pos. 18 onto the cylinder head Pos. 19. Warning! The holes for both parts must be aligned properly. ■ Mount the control piston Pos. 27 to the control axle Pos. 28. Warning! The long side with the groove must be facing upward. ■ Screw a nut Pos. 26 onto the control axle Pos. 28 by using an open-end wrench (SW 17). Warning! A space of 2mm / .08 in. must remain between the control piston and the nut. ■ Counter (lock) the nut with a second nut Pos. 26. ■ Lightly grease the control piston Pos. 27. ■ Slide four o-rings Pos. 29 onto the control cylinder Pos. 11. ■ Place the control cylinder into the control housing Pos. 12. ■ Place the control housing Pos. 12 over the control piston and onto the cylinder head Pos. 19. ■ Using circlip pliers (A3), place a retaining ring Pos. 10 onto the groove in the control cylinder Pos. 11. ■ Place the cover Pos. 9 onto the control housing Pos. 12. ■ Screw the four threaded pieces Pos. 6 with one washer Pos. 7 each onto the threaded bolts Pos. 8. Tighten them in a cross pattern with an open-end wrench (SW 17). Step 1 ■ Place the muffler Pos. 4 and the perf. metal housing Pos. 5 onto the cylinder head Pos. 19. ■ Place the cover Pos. 3 onto the muffler and perf. metal housing. ■ Screw the four dome nuts Pos. 1 to tighten down the cover in a cross pattern. This requires an open-end wrench (SW 17). Repair Manual RA053+054+057+058+061+062+065+066•e•02.03 6 © Copyright 2002 WIWA Wilhelm Wagner GmbH & Co. KG