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Content
FIGURES ........................................................................................................................................................... 5
TABLES ............................................................................................................................................................. 5
1.0 INTRODUCTION ............................................................................................................................................... 6
1.1 Target Group ..................................................................................................................................................... 6
1.2 Symbols and Formatting.................................................................................................................................... 6
1.3 References to the Document ............................................................................................................................. 6
1.4 ATEX – Notices to Explosion Protection............................................................................................................ 6
1.5 Rating Plate ....................................................................................................................................................... 7
2.0 SAFETY ............................................................................................................................................................ 7
2.1 Instructions for the Operator .............................................................................................................................. 7
2.1.1 General........................................................................................................................................................... 7
2.1.2 Safety Instructions in the Operating Manual .................................................................................................. 7
2.1.2.1 Identification of Instructions in the Operating Manual ................................................................................ 8
2.1.2.2 Qualifications and Training of Personnel ..................................................................................................... 8
2.1.2.3 Hazards Upon Failure to Follow the Safety Instructions ............................................................................ 9
2.1.2.4 Safety-Conscious Work ............................................................................................................................... 9
2.1.2.5 Safety Instructions for the Operator / User ............................................................................................... 9
2.1.2.6 Unauthorized Modifications and Production of Spare Parts.......................................................................10
2.1.2.7 Improper Operation ....................................................................................................................................10
2.1.2.8 Cleaning .....................................................................................................................................................10
2.1.2.9 Transport ....................................................................................................................................................11
2.2 Set-up / Installation...........................................................................................................................................11
2.2.1 Set-up and Alignment of the Pump Assembly .............................................................................................11
2.2.2 Installation in the Pipeline ..............................................................................................................................12
2.3 Electrical Connections ......................................................................................................................................13
2.4 Start-up / Shut down .........................................................................................................................................14
2.5 Repair Contract ................................................................................................................................................16
3.0 PRODUCT DESCRIPTION ..............................................................................................................................17
3.1 Proper Use .......................................................................................................................................................18
3.2 Design and Function of the Pump ....................................................................................................................19
3.3 Wet End Parts ..................................................................................................................................................20
3.4 Design Variations .............................................................................................................................................25
3.4.1 Euro-HYGIA Adapta...................................................................................................................................25
3.4.2 Euro-HYGIA Adapta- SUPER ....................................................................................................................25
3.4.3 Euro-HYGIA Adapta-V ...............................................................................................................................25
4.0 TECHNICAL DATA..........................................................................................................................................26
4.1 Maximum Working Temperatures.....................................................................................................................26
4.2 Maximum Operating Pressures ........................................................................................................................26
5.0 MAINTENANCE ...............................................................................................................................................27
5.1 Safety Instructions for Maintenance, Inspection, and Installation Work...........................................................27
5.2 Maintenance of the Pump.................................................................................................................................27
5.2.1 Maintenance of the Motor ..............................................................................................................................27
5.3 Maintenance of the Adapta® - Bearings............................................................................................................28
5.4 Roller Bearing Grease ......................................................................................................................................28
5.5 Troubleshooting................................................................................................................................................29
6.0 DISASSEMBLY................................................................................................................................................31
6.1 Disassembly of the Wet End Parts ...................................................................................................................31
6.2 Disassembly of the Pump with Single-Acting Spiral-Spring Mechanical Seal..................................................32
6.3 Disassembly of the Pump with Single-Acting Sterile Mechanical Seal ...........................................................32
6.4 Disassembly of the Pump with Double mechanical seal, back to back............................................................33
6.5 Disassembly of the Pump with Double Mechanical Seal, Tandem ..................................................................34
6.6 Disassembly of the Adapta® - Bearing Housing...............................................................................................35
7.0 ASSEMBLY......................................................................................................................................................36
7.1 Tightening Torques...........................................................................................................................................37
7.2 Greasing the Screws ........................................................................................................................................37
7.3 Assembling the Adapta® bearing housing.........................................................................................................38
7.4 Assembly of the Pump with Single- Acting Spiral-Spring Mechanical Seal ......................................................39
7.5 Assembly of the Pump with a Single- Acting Sterile Mechanical Seal ..............................................................39
7.6 Assembly of the Pump with Double Mechanical Seal, back to back................................................................40
7.7 Assembly of the Pump with Double Mechanical Seal, Tandem.......................................................................41
BA.022.Adapta.001.V1.GB
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