Download Installation, Service and User Manual

E421/E421F
E422/E422F FRYERS
INSTALLATION, SERVICING
and USER INSTRUCTIONS
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation.
Particular attention MUST be paid to BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health And Safety At Work Act
Fire Precautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC
directives for the voltages stated on the data plate.
WARNING -THIS APPLIANCE MUST BE EARTHED
On completion of the installation these instructions should be left with the Engineer-in-Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance
Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the SERVICELINE contact
numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via
a licenced waste handler. Units are designed to be dismantled easily and recycling of all
material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000
Fax: 01438 369 900
T100798 Ref. 6
IMPORTANT INFORMATION
Warranty Policy Shortlist
Warranty does not cover :• Correcting faults caused by incorrect installation of a product.
• Where an engineer cannot gain access to a site or a product.
• Repeat commission visits.
• Replacement of any parts where damage has been caused by misuse.
• Engineer waiting time will be chargeable.
• Routine maintenance and cleaning.
• Gas conversions i.e. Natural to Propane gas.
• Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,
or are fitted and not maintained.
• Blocked drains
• Independent steam generation systems.
• Gas, water and electrical supply external to unit.
• Light bulbs
• Re-installing vacuum in kettle jackets.
• Replacement of grill burner ceramics when damage has been clearly caused by misuse.
• Where an engineer finds no fault with a product that has been reported faulty.
• Re-setting or adjustment of thermostats when unit is operating to specification.
• Cleaning and unblocking of fryer filter systems due to customer misuse.
• Lubrication and adjustment of door catches.
• Cleaning and Maintenance
• Cleaning of burner jets
• Poor combustion caused by lack of cleaning
• Lubrication of moving parts
• Lubrication of gas cocks
• Cleaning/adjustment of pilots
• Correction of gas pressure to appliance.
• Renewing of electric cable ends.
• Replacement of fuses
• Corrosion caused by use of chemical cleaners.
2
SECTION 1 - INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE
BEEN PROTECTED BY THE MANUFACTURER ARE
NOT TO BE ADJUSTED BY THE INSTALLER.
1.2.2 Clearances
Please ensure that any plastic coatings are removed prior
to use. Before operation, the pan requires to be
thoroughly cleaned and dried.
A minimum vertical clearance of 750mm should be
allowed between top edge of flue outlet and any
overlying combustible surface.
Discolouration of heated parts is caused by factory
testing to ensure a satisfactory unit. It does not affect
quality or performance.
Important
1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
E421 / E422
400
800
880
72
E421F / E422F
400
800
880
83
Model
The unit requires a clearance of at least 100mm to the
rear between unit and any combustible wall.
If fryer is to be installed with other appliances then the
instructions for each unit should be consulted to
determine the necessary clearance to any combustible
wall or overlying surface.
Some appliances require greater clearance distances
than others. The largest clearance will therefore
determine overall distance for a complete suite of
adjoining appliances.
1.3 VENTILATION
1.2 SITING
The unit must be installed on a firm level floor in
a well-lit draught free position. The fryer should not be
installed in a position where the possibility of sideways
tipping is likely when force is applied. The means of
restraint may be the manner of installation, such as
connection to a battery of appliances or installing the
fryer in an alcove, or by separate means, such as
adequate ties.
1.2.1 Anti-tipping Bracket
An anti-tipping mechanism is also available as an
accessory. If fitted, the brackets must be installed to
locate the fryer in the correct position relative to any walls
as detailed below. Fixing holes are provided in fryer base
to accommodate the bracket. Details of fitting can be
found in Figure 1 below. The retaining chain has a quick
release eyelet. Attach securely to fixing point and secure
bracket to floor after alignment with bracket attached to
the fryer. Adjust bracket to slide below floor bracket.
The appliance ventilation requirements should be in line
with national and local regulations.
For multiple installations, requirements should be added
together. Installations should be made in accordance with
local and/or national regulations applying at the time.
A competent engineer must be used for any installation
work.
1.4 ELECTRICAL SUPPLY
The unit is supplied with a 2 metre, 5-core cord for
connection to a 400V 3N~ supply incorporating a suitable
isolating switch.
Phase Loading
L1: 29A, L2: 29A, L3: 29A
1.5 CABLE SUPPLY
A cable conforming to code designation 0245 IEC 57
(eg. H07RH-F5G4) must be used for connection to a
400V 3N~ supply incorporating a suitable isolating switch.
Figure 1 - Anti-tipping Bracket
3
SECTION 2 - ASSEMBLY and
COMMISSIONING
The electrical cable must be connected in accordance
with the various regulations listed on the cover of this
manual.
2.1 ASSEMBLY
1
2
3
1
2
4
4
a) Unpack appliance
b) Unpack fryer baskets and accessories.
c) Place element guard and baskets in pan.
d) Level appliance and fit all service protection kits.
(Anti-tilt kit, if ordered as accessory).
3
2.3.2 E422F Fryer Control Panel (See Figure 3)
Figure 3 – E422F Control Panel
2.2 CONNECTION TO AN ELECTRICAL SUPPLY
1. Four Digit LED Display
The supply cable must be connected to a suitable
isolator switch as follows:
Displays Set temp, Actual temp, cook time remaining and
also used for programming purposes.
Phase 1: Brown, Phase 2: Black, Phase 3: Grey
Neutral: Blue, Earth: Green/Yellow
2. Program Button
2.3 STARTING UP
Used to enter timer programme mode (to change each of
the 4 pre-set timer select channels). (See Section 6).
2.3.1 E421F Fryer Control Panel (See Figure 2)
3. Temperature Button
Used to view Actual/Set temperature and also to enter
Set temperature mode (See Section 6).
1
4
1
3
4
4. Timer Keys (1 – 4)
Used to start/cancel pre set cook times. Buttons 1 & 4
also used to change times or temperatures when in
either set mode (See Section 6).
5. Heat demand LED indicator
Figure 2 – E421F Control Panel
1. ON/OFF and Temperature Control Knob
Temperature Selection (140 - 190°C). (Unit is off when in
position indicated).
2. Fat Melt Position
Feature for slow pulsed heating of solid fats.
3. Power on indicator.
4. Heat Demand Indicator (Amber)
illuminates when elements are on. Goes out when
desired temperature is reached.
4
Illuminates
when
thermostat
demands
heat,
i.e. oil temperature is more than 2⁰C below programmed
set temperature. Will extinguish when desired setting is
reached.
2.4 PRE-COMMISSIONING CHECK
2.4.1 Checking Controller Operation
To check operation of controls, refer to Using The
Controller - Section 6.2.1.
2.4.2 E421F & E422F - Additional Controls
(See Figure 4)
2.5 TEMPERATURE LIMIT THERMOSTAT
The unit is equipped with additional temperature limit
thermostats, independent of the main controller.
In the case of operating thermostat failure, allowing oil
temperature to rise above predetermined legislation safe
zone (230⁰C), limit device will activate and cut power to
controller and elements.
To re-set temperature limit thermostat: (Refer to Figure 5)
E421F and E422F Models
a) Turn appropriate fryer pan ON/OFF switch to OFF
position.
Figure 4 – E421F & E422F - Additional Controls
The following additional controls are located behind
cabinet door.
Fryer Pan ON/OFF Switches
Both pans are controlled by individual on/off switches that
cut power to appliance. Ensure both switches are off.
These are located as detailed in Figure 4.
2.4.3 E421F & E422F - Additional Controls
(See Figure 4)
Filtration Control
Filtration switch is located on centre of panel, behind
cabinet door.
Ensure oil return pipe is located in quick-release
valve housing.
Switch OFF appropriate on/off switch.
Switch ON filtration pump switch and allow oil to
return into pan.
Close drain valve when oil is filtered and allow pan
to fill.
b) Allow oil to cool below 150⁰C
c) To reset limit thermostat, remove black dust cap
located at element box rear. Push reset button using a
blunt instrument. (i.e. a pen) and replace cap.
d) Turn fryer ON/OFF switch to ON position.
e) Reselect temperature.
f) If limit thermostat reactivates carry out fault finding on
temperature control circuitry.
2.6 INSTRUCTION TO INSTALLER
After installing and commissioning appliance, please
hand Instructions to user or purchaser and ensure that
the person(s) responsible understands the instructions to
correctly operate and clean unit in a safe manner.
Emphasis should be given to safe operation and use of
drain valve and oil bucket. Oil bucket should not be
overfilled to allow safe movement. Oil should be allowed
to cool before any manual handling.
Note: The oil container may be heavy. Drain small
amounts at a time if necessary, before lifting container.
Manual handling regulations should be observed.
Switch off filtration pump switch.
Temperature Safety Limiter Reset Button - 2 off
Located on rear of element box, below black dust cap,
refer to Figure 5.
Figure 5
safety button
5
SECTION 3 SERVICING AND CONVERSION
BEFORE ATTEMPTING ANY SERVICING, TURN OFF
THE ELECTRICAL SUPPLY. TAKE STEPS TO ENSURE
THAT THESE CANNOT BE INADVERTENTLY TURNED
ON.
AFTER ANY MAINTENANCE TASK, CHECK THE
APPLIANCE TO ENSURE THAT IT PERFORMS
SAFELY AND CORRECTLY AS DESCRIBED IN
SECTION 2.4.
3.5 MAINS ON and HEAT DEMAND NEONS
a) Remove control panel by undoing fixings at top and
bottom of control panel and unplug control panel.
b) Remove electrical connections from neon. Undo neon
retention nut.
c) Carefully replace in reverse order.
3.6 DRAIN VALVE
a) Ensure fry pot is empty. Refer to Section 8.
b) Remove nut from handle and lift handle off.
3.1 INTEGRAL COMPONENTS
The following parts must be checked and serviced
regularly:
1. Oil ingress to electrical components.
2. Visual inspection of components and fryer pan.
3. Temperature limit thermostat calibration.
c) Remove front panel fasteners.
d) Disconnect wiring, noting all connections.
e) Remove front panel to access drain valve.
f) Undo drain pipe. Use appropriate size of spanner to
remove drain valve.
g) Replace in reverse order and check for oil leaks.
3.2 ACCESS PROCEDURES
Before removal of any fryer components:
3.7 TEMPERATURE LIMIT THERMOSTAT
a) Ensure appliance electrical supply has been shut off
and cannot be accidentally turned back on.
a) Remove element box cover plate.
b) Allow oil to cool before any operation that requires pan
to be drained.
c) Undo phial retention nut.
c) Only use parts specified by the manufacturer.
b) Lift elements and secure in raised position.
d) Release phial from retaining clip.
e) Disconnect phial wire plug and cut off plug.
d) All components replaced MUST be fully checked after
fitting to ensure safe operation.
f) Pull down phial to remove.
e) A full pre-commissioning check as detailed in Section
2.4 should be carried out.
g) Carefully replace in reverse order. Check for any oil
leaks and that thermostat calibration is within
specification.
3.3 ELEMENTS
a) Remove five fixings from element box top and release
element cables.
b) Tilt element box and rest in upright position.
c) Remove four fixings from element mounting plate.
d) Remove element and seal.
e) Replace in reverse order.
3.4 TEMPERATURE CONTROLLERS
a) Remove control panel by undoing fixings at top and
bottom. Unplug control panel.
b) Disconnect electrics loom and remove fixings to
enable controller to be removed.
c) Carefully replace in reverse order.
6
SECTION 4 - SPARES
When ordering spare parts, always quote appliance type
and serial number. This information will be found on the
data plate.
Manual control
Electronic controller
Element
Contactor
Solid State Relay
Operating thermostat
Safety thermostat
SECTION 5 - CRITICAL DIMENSIONS
Timer Pump
Settings
Set for 230V
Set to 0.8
.8
10
Set to 10 minutes
Wu
Set to Wu
7
SECTION 6 OPERATING INSTRUCTIONS
The fryers are of twin pan type and the following units are
covered by this manual.
Medium and Foodstuffs
As foodstuffs increase volume within fry pot - follow these
rules:
NEVER ADD WATER TO FRYER MEDIUM!
E421 - Manual control model.
WARNING
E422 - Four product key electronic control model.
No attempt must be made to operate appliance during a
power supply failure.
E421F - Manual control model with built-in filtration.
E422F - Four product key electronic control model
with built-in filtration.
USE OF OIL / SHORTENING/SOLIDS
(COOKING MEDIUM)
As these are highly flammable when in their liquid state,
caution should always be taken when using cooking
medium.
Recommendation
PPE`s (Personal Protective Equipment) should be used
when cleaning or handling medium within this fryer.
Medium should not be overheated as this will increase
the risk of fire.
Note: Fryer is fitted with a thermal safety device. This will
stop heating of medium if the medium becomes
overheated.
This appliance will always fail safe.
Note: NEVER leave a working unit unattended.
Medium must always be maintained within fry pot.
Cold Medium - when filling with cold medium (see Figure
6), DO NOT FILL MEDIUM PAST - MIN - LEVEL MARK
(Maximum Cold Fill Mark).
Please ensure that any plastic coated items are removed
prior to use. Before operation, pan requires to be
thoroughly cleaned and dried.
Discolouration of heated parts is caused by factory
testing to ensure unit is satisfactory. It will not affect
quality or performance.
All Models
An electronic thermostat with temperature probe is fitted.
The operating thermostat automatically controls oil
temperature. The temperature limit thermostat ensures
that the oil will not reach a dangerous temperature level.
If limit thermostat should activate during operation,
an investigation to determine the reason must be carried
out by a qualified technician.
6.1 APPLIANCE CONTROLS
Refer to Sections 2.4.1, 2.4.2 and 2.4.3 for controls
layout and description.
6.2 OPERATION
Safety Precautions
The installer must fit an isolator switch on unit electrical
supply.
The user MUST be familiar with location and operation of
isolalator switch for shutting off electrical supply in event
of an emergency.
Figure 6
6.2.1 Frypot Filling Instructions
Remove lid (if fitted) and baskets and set these aside.
Ensure pan is clean and completely dry. Ensure also that
drain valve is closed. Pour clean, cold oil to - MIN - pan
level mark on element guard/basket support grid.
- MIN - Level Mark: Medium should NEVER be allowed
to drop below this mark. Should medium drop below this
mark, top up immediately or switch fryer OFF.
Hot Medium and Topping Up Medium
DO NOT FILL MEDIUM PAST - MAX - LEVEL MARK
(Maximum Hot Fill Mark). (See Figure 6).
8
Both Models (E421F/E422F)
Operating the Controller:
a) Press appropriate ON/OFF pan switch ON (I).
a) To start a timing cycle: Press any product key
(1 to 4) to start a timing cycle. If key is programmed,
correct time will display and will immediately start to
count down. LED above key will flash. DONE will
display when cook cycle ends and alarm will sound.
If DONE is displayed immediately and alarm sounds,
key has not been programmed See Section 6.3.2 for
programming details.
b) Refer to individual unit info below.
(i) E421F only - Turn knob to select temperature.
(ii) E422F only - Is factory preset for a temperature of
180⁰C (See Section 6.3.1 for instructions on how to
change set temperature).
e) Refer to individual unit info below.
(i) E421F - Heat demand indicator will illuminate.
(ii) E422F only – Display will illuminate with figures 8888
for 2 seconds, CTT for 2 secs, r 06 for 2 seconds and
then displays Louu. Heat demand LED will illuminate.
6.2.2 Fryer maximum basket loading (Both models)
Pre-blanched chilled fries– 2 x 1.5kg baskets.
Frozen fries – 2 x 1.2kg baskets.
6.2.3 Using the Controller
E421F Models Only - Manually Operated
When unit has been switched on as detailed in
Section 6.2.1 above, fryer may be operated as follows.
Oil temperature will be governed by controller to desired
set temperature, selected by user on control knob.
E422F Models only – Programmable
When unit is lit as detailed in Section 6.2.1 lighting
instructions above, fryer may be operated as follows:NOTES:
1) The oil temperature will be governed by controller at a
factory
preset
temperature
of
180⁰C.
See Section 6.3.1 for details of how to change set
temperature.
2) When actual temperature is within 10⁰C of set point,
display indicates redy. See Section 7.3 for details of
how to display actual or set temperature.
3) Before carrying out any cooking operations, controller
should be set up for particular application of use
(e.g. up to four timer programmes, product frying
temperature, ⁰C/⁰F). This can all be carried out using
the following guide in Section 6.3.2.
b) To stop a timing cycle: Press and hold an active
product key for 3 seconds, or press key 3 times within
2 seconds.
c) Respond to a DONE alarm: Cancel signal by pressing
same product key used to start timing cycle.
d) Multiple timing cycles: If a second or third product
key is pressed while first is still active, shortest time
remaining key is displayed and only LED above key
flashes, other(s) remain constantly lit. Once shortest
time programme ends and is accepted, next shortest
is displayed and LED above flashes. Note: All product
key timers will count down although not displayed until
shorter one ends.
e) Action Alarms (Shake, etc.): If control is programmed
for action alarm, this will signal at a pre-set time
during timing cycle. The signal, a dual-rhythm
beeping, will last 5 seconds and then self-cancel.
The display will flash action alarm time and will
continue counting towards 0:00.
f) Viewing Actual / Set Temperatures: Press
temperature key once to display “AXXX” where XXX
is actual temperature (°C or °F depending on controller
programming,
see
Section
6.3.1).
Press
temperature key again within 5 seconds to display
“PXXX” where XXX is programmed set temperature
controller (°C or °F depending on how controller is
programmed – See Section 6.3.1). If temperature key
is not pressed again within 5 seconds, display returns
to idle or timer mode.
9
6.3 PROGRAMMING THE E422F
Display Descriptions
Louu
Controller is in operating mode. Actual vat temperature is
more than 10°C below programmed vat temperature.
rEdy
Controller is in operating mode. Actual vat temperature is
within proper cooking temperature range. The vat is ready
to start a cook cycle.
HI
Controller is in operating mode. Actual vat temperature is
more than 10°C above programmed vat temperature.
6.3.2 Programming a Product Cycle Time
and Action Alarm
a) Press and hold P key for 3 seconds. “Prog” will be
displayed. Note: Programming mode will exit
automatically if no keys are pressed within 2 minutes.
b) Select a product key to program (1 to 4). The display
will alternate between “ti-z” and “X:XX” where z is
the number of key pressed and X:XX is set time in
minutes and seconds.
c) Adjust the time up or down using the DOWN (key 1)
and the UP (key 4) keys. The longer key is held, the
faster time will scroll.
Prob
d) When set time is reached, press P key to
accept/enter.
Control probe is either open circuited or short circuited.
Display will be accompanied by an audible alarm if
shorted. Check or replace probe.
e) The display will now alternate between “PrEz” and
“X:XX” where z is number of key pressed and X:XX
is action alarm time in minutes and seconds.
2:30
NOTE: The time entered here is time action required
before end of total cycle time entered above. If NO
action time is required, leave at “0:00”. Adjust time as c)
above.
The control is in operating mode and a cook cycle is in
progress.
done
The control is in operating mode and a cook cycle has
been completed. Display will be accompanied by a
pulsing audible alarm.
6.3.1 Programming temperature set point and
temperature scale. (Factory set for 180⁰C,
range available is 30⁰C to 190⁰C)
a) Press and hold temperature key for 3 seconds.
“Prog” will be displayed. Then press DOWN (key 1)
or UP (key 4) key.
b) The display will show either “⁰C” or “⁰F” (degrees
celsius or degrees fahrenheit). Once desired
temperature scale is displayed, press temperature key
to accept/enter.
c)
Display will now alternate between “Sett” and
“XXXZ” (where X denotes temperature and
Z indicates temperature scale).
d) Adjust temperature using DOWN (key 1) and UP (key
4) keys. The longer key is pressed, the faster
temperature scrolls.
e) When desired temperature has been reached, press
temperature key to accept/enter.
f) To exit temperature programming, press temperature
key again.
10
f) Once desired time is reached, press P key to
accept/enter.
g) “Prog” will again be displayed and another product
key can be selected for programming. Repeat above
steps. When no more keys are required to be
programmed and “Prog” is displayed, press P key to
exit programming mode and return to idle mode.
SECTION 7 CHANGING THE OIL
Warning
After filtering, wait 30 seconds before removing bucket.
When draining, ensure that oil has time to strain through
strainer basket. Heavily unfiltered oil may overflow.
Warning
If oil is not emptied on a regular basis or if oil is left in
receptacle, it may solidify and overflow or spill on to the
kitchen floor to create a hazard.
7.1 STARTING THE FILTRATION PROCESS
1. Turn unit off at appropriate ON/OFF pan switch and
allow oil to cool below 170°C (or if cold, heat to
minimum temperature of 60°C). Open cabinet door
and pull filter bucket forward.
2. Ensure bucket is clean and emptied of all oil and
debris. Refer to Section 8 for details of how to clean
filter components.
3. Ensure strainer and microfilter are clean and dry.
4. With strainer and microfilter in position, slide bucket
back on to runner cradle and back into fryer to engage
with pump.
Please Note
Warning
Do not handle filter components or adjacent surfaces
when pump is operating.
Components will remain hot for a period after filtering.
Allow to cool. Use of PPE's is recommended.
SECTION 8 CLEANING and MAINTENANCE
RECOMMENDATION
Personal protective equipment (PPE's) should be used
when cleaning or handling medium within this appliance.
WARNING - NEVER PUMP WATER THROUGH THE
FILTRATION PUMP AT ANY TIME!
Warning
The fryer is supplied with castors at rear and should be
connected to supply piping by means of a connector for
moveable appliances. An anti-tipping restraint can be
attached to unit and, if so, this must be disconnected
before fryer is moved. Ensure restraint is re-connected
when unit is returned to original position.
Note: With cabinet door open, filter pump switch is
in centre of control panel. (Refer to Figure 4).
Moving the unit with hot or cold oil in fry pot can be
dangerous to the operator. Scalding could occur. Spilled
oil or fat on a kitchen floor could cause slipping accidents
and any such deposit should be cleaned up straight away.
1. Ensure appropriate appliance pan on/off switch is in
OFF position.
To prevent any such hazard, DO NOT move fryer until all
liquid has been drained from fry pot.
2. Allow oil to cool for approximately 15 - 20 minutes.
The following procedure
AT LEAST DAILY.
7.1.1 E421F and E422F Models
3. Position bucket and filters and ensure these are clean
and dry.
should
be
undertaken,
4. Open drain valve.
IMPORTANT: Disconnect electrical supply before any
cleaning is undertaken.
5. Allow oil to drain from pan.
Warning
6. Remove element guard from pan.
Oil must be allowed to cool to a safe temperature before
draining. Do not overfill draining receptacle.
7. Raise elements with the aid of element lifting tool.
Please note: Elements and guard may still be hot!
8. Remove any fringdebris from pan.
9. Lower elements.
THE APPLIANCE MUST NOT BE CLEANED WITH A
JET OF WATER OR BE STEAM CLEANED. DO NOT
USE ACID OR HALOGEN-BASED (e.g. chlorine)
DESCALING LIQUIDS, FLAMMABLE LIQUIDS,
CLEANING AIDS OR CLEANING POWDERS.
10. Activate oil pump by means of filter pump switch to
return oil to pan.
Stainless Steel Surfaces
11. Leave to cycle for a few minutes before closing drain
valve.
It should be noted that certain scouring pads including
nylon types, could easily mark stainless steel.
Care should be exercised during cleaning process.
12. Allow pan to fill with oil.
13. Once oil has been returned to pan, switch oil pump off
by means of filter pump switch.
When rubbing stainless steel with a cloth, always rub
along in grain direction.
14. Replace element guard.
15. Top up oil to correct level.
11
8.1 CLEANING THE APPLIANCE
1. Carry out actions as detailed in Section 8.
2. Switch unit off and drain oil from appropriate pan.
3. Remove baskets and element guard. Soak these
components in hot soapy water.
4. Raise elements using tool provided (located behind
unit door). Rest elements on rear support bar.
5. With drain valve open, remove any traces of debris
from fry pot using a clean, damp cloth.
NOTE: Care should be taken not to damage sensors that
are secured to elements.
6. Remove strainer and microfilter, soak these in hot
soapy water.
7. Wash, rinse and dry removed items thoroughly.
Set these aside.
8. Close drain valve.
9. Fill fry pot 3/4 full with hot water.
10. Clean pan using a soft, clean cloth and hot soapy
water, rub away any stubborn staining with a
scouring pad and suitable detergent.
11. Open drain valve. Allow water to drain into bucket
below.
12. Use clean water to rinse fry pot and dry thoroughly.
13. Close drain valve.
14. Lower elements back into fry pot and replace element
guard and baskets.
15. Remove oil bucket by pulling forward then upward.
16. Use handles and lift oil bucket to sink.
17. Pour away soiled water.
18. Thoroughly wash, rinse and dry oil bucket and oil
suction pipe.
19. Replace strainer and micro-filter in oil bucket and
return oil bucket to cradle.
20. Fill fry pot with clean oil to - MIN - mark. Refer to
Section 7.2.
SECTION 9 - PREPARATION OF
SOLID FATS/SHORTENING
COOKING HINTS
Allow approximately 6 minutes for unit to heat up from
cold to required operating temperature.
Choice of Frying Medium
Select a top quality medium to obtain optimum results.
Shortening or solid fats can be used if necessary.
Solid fats MUST be heated carefully. Solid fat has a lower
smoke point temperature than shortening.
E421F fat melt cycle pulses heat into the fryer.
A quality shortening is a more stable frying medium.
It allows longer periods of use without smoking or
foaming and will also give food a better flavour.
Quality shortening has a higher flashpoint temperature
and will reduce gumming around the appliance.
WARNING - NEVER MIX SHORTENING AND SOLID
FAT!
Charging The Pan
Prior to operation, clean fry pot out using hot water and
detergent. Rinse out and dry thoroughly.
Ensure drain valve is closed. Fill fry pot with cold
shortening to - MIN - level mark on element guard.
Maximum oil level capacity is 2 x 10 litres.
Solid Fat
If solid fat is to be used, remove element guard. Cut fat
into small pieces. Place 9.2kg in each fry pot and pack it
down. Position element guard on top of fat.
Ensure FAT MELT CYCLE (E421F only) is selected for
this process.
Note
The element guard will lower slowly as solid fat melts.
Warning
If element guard does not lie flat, lift plate from centre
slightly and lower carefully ensuring that no splashing of
hot oil occurs.
Check that correct shortening level is achieved when all
solid fat has melted. The required temperature may then
be set.
Solid fat should always be heated this way to prevent
overheating and burning.
WARNING: It is dangerous to use shortening that is too
old. Such shortening has a reduced flash point
temperature and is prone to surge boiling.
CAUTION: To prevent surge boiling. DO NOT EXCEED
recommended loads or charge the pan with over-wet food
items. NEVER leave a working appliance unattended.
12
SECTION 10 - COOKING HINTS
Frying food involves many variables and the following
information is a guide only.
1. Ensure frying medium is clean and free of debris.
2. When topping up with oil, ensure oil level does not
exceed - MIN - when cold and - MAX - line when hot.
3. Never overfill baskets with food product.
4. Filter oil as often as is practically possible. Remember,
this can be done whilst oil is below 180°C.
5. It is advised that a skimmer is used continuously
between frying batches of food to remove any floating
debris. Failure to do this may result in oil becoming
bitter to taste.
6. During quiet spells, it is recommended that thermostat
is turned down to a lower setting. This will conserve
energy in addition to extending expected oil life.
7. To ensure a good eating experience, fry food as close
to serving time as possible.
8. After serving and when fryer has been turned off,
replace lid to ensure that no foreign bodies can
contaminate frying medium.
13
29
8
9
58
5
6
58
7
4
BALLAST
RESISTOR
57
26
57
RED NEON
RV101
34
2
23
1
3
34
17
15
13
29
20
53
ON/OFF SWITCHES
44
OPERATING POWER
SWITCH
1
1
53
2
3
26
5 CORE MAINS INLET CABLE
MAINS TERMINAL BLOCK
11
9
7
37
24
47
47
44
45
A1
1
5
1 2
7
9
5
6
2A
A/S FUSE
A2
32
23
45
3 4
11
SAFETY
CONTACTOR
3
SAFETY STAT
BROWN
2
BLACK
3
GREY
9 WAY MALE
PLUG HOUSING
(MATE WITH
CONTROL PANEL)
37 40
31
BLUE
WIRING DIAGRAM for E421
A1
33 22
48
24
4
6
8
42
10
12
SAFETY
CONTACTOR
2
2A
A/S FUSE
46
GREEN/YELLOW
14
38
48
43
CONTROL PANEL
CHASSIS LEG
32
A2
27
SAFETY STAT
46
38
31
39
40
8
10
12
22
OPERATING POWER
SWITCH
21
30
18
39
14
16
17
15 13
42
90
91
33
30
27
60
21
NEUTRAL
TERMINALS
18
16
102
BALLAST
RESISTOR
103
59
TO CONTROL PANEL
WIRING LOOM
(BW49183)
104
92
7
4
1
PROBE
8
9
60
5
2
6
3
9 WAY MALE PLUG HOUSING
(MATE WITH CONTROL PANEL)
14
59
29
8
9
62
61
63
66
0V 240V 0V 24V
64 65 60
7
4
26
TO CONTROL PANEL
SEE BW49271
64
5
6
1
TRANSFORMER
2
65
68
2
4
3
72
71
6
8
7
3
29
1
70
2A A/S FUSE
23
2
3
20
71
17
15
13
53
20
OPERATING POWER
SWITCH
68
A2 A1
60
11
9
7
37
70
24
44
26
47
47
5 CORE MAINS INLET CABLE
MAINS TERMINAL BLOCK
53
1
2
3
44
3
5
1 2
7
9
3 4
11
SAFETY
CONTACTOR
1
SAFETY STAT
A1
72
45
2A A/S FUSE
BROWN
ON/OFF SWITCHES
BLACK
9 WAY MALE
PLUG HOUSING
(MATE WITH
CONTROL PANEL)
66
61
32
A2
23
45
5 6
GREY
WIRING DIAGRAM for E422
37 40 31
BLUE
48
75
A1
4
6
8
42
10
62
12
SAFETY
CONTACTOR
2
67
43
38
A2
32
27
43
48
CONTROL PANEL
CHASSIS LEG
SAFETY STAT
2A A/S FUSE
33 22
24
46
46
31
NEUTRAL TERMINALS
38
39
40
8
10
12
73
OPERATING POWER
SWITCH
22
21
16
74
13
39
14
18
15
17
30
73
A2 A1
GREEN/YELLOW
42
74
6
8
7
2
4
3
15
75
21
90
33
27
30
5
8
9
7
4
1
92
PROBE
2
3
6
103
67
18
16
TO CONTROL PANEL
WIRING LOOM
(BW49271)
104
91
63
9 WAY MALE
PLUG HOUSING
(MATE WITH
CONTROL PANEL)
14
102
28
36
57
1A
2A
3A
24V ~
110-240V~
B1
A1 15
56 35
16 18 A2
F
10
0.8
36
55
230V PUMP TIMER
54
B
4B
5
6B
PUMP SWITCH
58
7
DETAIL OF 230V TIMER
58
8
9
4
SET DIP SWITCH TO 240V
29
5
6
26
56
54
2
5
8
3
6
9
RED NEON
RV101
34
7
4
1
41
9 WAY MALE PLUG HOUSING
(MATE WITH PUMP LOOM)
57
23
34
19
1
2
3
20
17
15
13
29
53
ON/OFF SWITCHES
44
20
19
OPERATING POWER
SWITCH
1
53
1
2
3
47
MAINS TERMINAL BLOCK
26
5A A/S FUSE
5 CORE MAINS INLET CABLE
11
9
7
37
24
25
44
47
45
2A A/S FUSE
A1
3
5
1
7
11
3
9
2
4
SAFETY
CONTACTOR
1
SAFETY STAT
28
25
BROWN
2
BLACK
3
32
A2
23
45
5
GREY
9 WAY MALE
PLUG HOUSING
(MATE WITH
CONTROL PANEL)
6 37 40 31
BLUE
WIRING DIAGRAM for E421F
46
A1
35 33 22
48
24
4
6
10
42
8
41
12
SAFETY
CONTACTOR
2
2A A/S FUSE
GREEN/YELLOW
16
38
48
43
CONTROL PANEL
CHASSIS LEG
43
A2
32
27
SAFETY STAT
46
31
38
39
40
8
10
12
22
OPERATING POWER
SWITCH
21
16
30
39
14
18
17
TILT SWITCH
15
13
42
90
8
9
92
PROBE
5
60
2
3
6
103
7
4
1
21
TO CONTROL PANEL
WIRING LOOM
(BW49183)
104
33
NEUTRAL
TERMINALS
91
27
30
18
16
102
60
59
14
9 WAY MALE PLUG HOUSING
(MATE WITH CONTROL PANEL)
59
7
4
1
2A
1A
36
28
3A
DETAIL OF 230V PUMP TIMER
54
35
3
71
56
8
5
2
23
68
7
4
1
41
29
70
19
9 WAY MALE PLUG HOUSING
(MATE WITH PUMP LOOM)
9
56
72
16 18
TRANSFORMER
61
62
6
10
63
0V 240V 0V 24V
64 65 60
4B
5B
6B
Wu
A2
B1
A1 15
0.8
36
55
230V PUMP TIMER
SET DIP SWITCH TO 240V
24V ~
110-240V~
26
66
PUMP SWITCH
8
9
64
TO CONTROL PANEL
SEE BW49271
29
5
2
4
3
6
8
7
2
A2 A1
3
1
2 20
3
71
65
68
17
15
13
53
20
19
53
2A A/S FUSE
ON OFF SWITCHES
OPERATING POWER
SWITCH
6
24
47
47
28
MAINS TERMINAL
BLOCK
26
5A A/S FUSE
5 CORE MAINS INLET CABLE
9
7
37
11
70
1
2 44
3 25
25
44
72
A1
45
3
5
1
7
11
3
9
2
4
SAFETY
CONTACTOR
1
SAFETY STAT
2A A/S FUSE
BROWN
60
BLACK
9 WAY MALEPLUG HOUSING
(MATE WITH CONTROL PANEL)
61
66
A2
32
23
45
5 6
GREY
WIRING DIAGRAM for E422F
37 40 31
BLUE
46
6
10
42
8
41
12
SAFETY
CONTACTOR
2
67
43
38
A2
32
48
43
46
CONTROL PANEL
CHASSIS LEG
62
A1
4
75
27
SAFETY STAT
35 22 33
48
24
2A A/S FUSE
31
38
39
40
8
10
12
73
21
OPERATING POWER
SWITCH
22
16
74
39
14
18
17
15
13
42
73
30
91
90
74
75
33
63
5
8
9
103
2
3
6
21
18
16
102
7
4
1
14
67
NEUTRAL
TERMINALS
9 WAY MALE PLUG HOUSING
(MATE WITH CONTROL PANEL)
TO CONTROL PANEL
WIRING LOOM
(BW49271)
104
92
27
30
PROBE
2
4
3
GREEN/YELLOW
6
8
7
A2 A1
17
18
107
2
5
8
1
4
7
87
9
6
3
9 WAY FEMALE
PLUG HOUSING
95
96
FIT TO TERMINAL BLOCK CONNECTOR
IN ELEMENT BOX
FIT TO ELEMENT BOX
91
92
95
T6
110
RELAY
98
G5 FASTRON CONTROLLER
90
T3
T10
T12
T9
T5
91
T7
T2
PROBE
T11
92
E421/421F Control Panel Wiring Diagram
93
T4
90
87
88
85
86
T8 COM
T1
LEFT AMBER
RV100
85
84
93
106
106
107
96
34
RED NEON
RV101
84
83
34
TO L1(TERMINAL BLOCK)
SEE DRAWING BW49577
108
97
RIGHT AMBER
RV100
82
83
109
99
100
T6
105
RELAY
G5 FASTRON CONTROLLER
T10
101
T3
T12
97
T5
T9
102
102
T7
T2
PROBE
103
T11
103
T4
104
104
82
T8 COM
T1
81
108
100
5
8
7
2
4
1
88 81
9
6
3
9 WAY FEMALE
PLUG HOUSING
FIT TO ELEMENT BOX
FIT TO TERMINAL BLOCK CONNECTOR
IN ELEMENT BOX
99
19
83
96
95
FAST CTT PROGRAMMABLE
CONTROLLER
2 WAY CRIMP TERMINAL HOUSING
93
93
9 WAY FEMALE PLUG HOUSING
(MATE WITH MAIN LOOM)
4 WAY CRIMP
TERMINAL HOUSING
92
91
OPERATES LH SIDE ELEMENT.
E422/422F Control Panel Wiring Diagram
5
95
8
4
7
2
1
9
6
3
83
90
96
91
92
FIT TO TERMINAL
BLOCK CONNECTOR
IN ELEMENT BOX
FIT TO ELEMENT BOX
82
99
100
FAST CTT PROGRAMMABLE
CONTROLLER
4 WAY CRIMP
TERMINAL HOUSING
103
102
OPERATES RH SIDE ELEMENT
2 WAY CRIMP TERMINAL HOUSING
101
102
103
FIT TO ELEMENT BOX
101
FROM TRANSFORMER
ON MAIN LOOM
64
9 WAY FEMALE PLUG HOUSING
(MATE WITH MAIN LOOM)
FIT TO TERMINAL
BLOCK CONNECTOR
IN ELEMENT BOX
104
100
7
4
1
8
5
2
9
6
3
64
82
99
20
L3
L2
L1
N
E
22
15
9
7
13
3
5
17
11
1
37
A1
A2
47
45
26
21
53
TILT
SWITCH
OPERATING
POWER
SWITCH
32
SAFETY
CONTACTOR
SAFETY
STAT
31
38
27
CIRCUIT DIAGRAM for E421
46
48
14
8
2
16
10
4
18
12
6
40
A1
A2
39
ON/OFF
SWITCH 2
29
20
20
ON/OFF
SWITCH 1
44
34
C6
2A FUSE
2A FUSE
42
TO ELEMENT
BOX
96
BALLAST
RESISTOR
1K5
THERMISTOR
PROBE
23
24
30
57
58
45
46
107
HEAT
NEON
85
POWER
NEON
C9
81
82
88
G5 FAST
CONTROLLER
101
97
108
105
102
C7
C8
106
C6
43
TO CONTROL
PANEL
84
83
34
33
HEAT
NEON
99
109
C7
C8
103
86
98
104
87
G5 FAST
CONTROLLER
92
93
110
95
C5
100
90
91
26
C5
27
59
60
BALLAST
RESISTOR
1K5
THERMISTOR
PROBE
21
N
E
L3
L2
L1
22
15
9
7
13
3
5
17
11
1
37
A1
A2
47
45
26
21
53
TILT
SWITCH
OPERATING
POWER
SWITCH
32
SAFETY
CONTACTOR
SAFETY
STAT
31
38
48
46
27
CIRCUIT DIAGRAM for E421F
14
2
8
16
4
10
18
6
A1
A2
40
12
39
ON/OFF
SWITCH 2
20
20
34
ON/OFF
SWITCH 1
44
29
C6
19
19
96
TO ELEMENT
BOX
42
BALLAST
RESISTOR
1K5
2A FUSE
2A FUSE
5A FUSE
THERMISTOR
PROBE
23
24
25
30
57
58
45
46
28
107
HEAT
NEON
86
98
POWER
NEON
C9
81
82
82
88
G5 FAST
CONTROLLER
101
97
108
105
102
C7
C8
106
C6
85
84
43
TO CONTROL
PANEL
83
34
33
83
99
109
HEAT
NEON
C7
A1
18
A2
56
59
60
35
BLUE
54
35
54
THERMISTOR
PROBE
16
TIMER
36 15
55
BALLAST
RESISTOR
1K5
C8
104
87
G5 FAST
CONTROLLER
C5
90
93
110
95
103
C5
100
92
91
26
27
PUMP SWITCH
C9
M
C7
41
GR/YL
FILTRATION
PUMP
BROWN
22
N
E
L3
L2
L1
22
15
9
7
13
3
5
17
11
1
37
A1
A2
47
26
66
61
53
71
70
72
45
21
TILT
SWITCH
OPERATING
POWER
SWITCH
31
SAFETY
CONTACTOR
SAFETY
STAT
CIRCUIT DIAGRAM for E422
46
32
38
48
27
14
75
2
8
16
4
10
18
6
A1
A2
40
12
73
39
74
67
62
ON/OFF
SWITCH 2
20
20
44
ON/OFF
SWITCH 1
2A FUSE
2A FUSE
71
72
29
4
7
A B
THERMISTOR
PROBE
68
23
24
2A FUSE
42
74
TO ELEMENT
BOX
70
65
45
46
4
7
A B
30
75
90
92
91
73
26
C5
6
29
96
95
3
60
83
CTT
CONTROLLER
4
66
93
C5
3
63
82
100
43
24V
TRANSFORMER
TO CONTROL
PANEL
65
60
63
27
61
4
33
64
62
67
101
CTT
CONTROLLER
9
30
99
100
6
104
103
102
THERMISTOR
PROBE
23
N
E
L3
L2
L1
22
15
9
7
13
3
5
17
11
1
37
A1
A2
47
26
66
61
53
71
70
72
45
21
TILT
SWITCH
OPERATING
POWER
SWITCH
31
SAFETY
CONTACTOR
SAFETY
STAT
48
46
CIRCUIT DIAGRAM for E422F
32
38
48
27
14
2
8
16
4
10
18
6
A1
A2
40
12
20
20
39
74
67
62
ON/OFF
SWITCH 2
73
44
ON/OFF
SWITCH 1
68
23
24
71
72
29
4
7
A B
THERMISTOR
PROBE
19
19
25
42
74
TO ELEMENT
BOX
70
2A FUSE
2A FUSE
2A FUSE
5A FUSE
90
73
26
4
7
A B
30
75
91
92
65
45
46
28
6
C5
29
96
95
3
60
83
CTT
CONTROLLER
4
66
93
C5
43
24V
TRANSFORMER
TO CONTROL
PANEL
65
60
63
3
63
82
27
61
4
33
64
62
67
101
CTT
CONTROLLER
100
PUMP SWITCH
9
30
99
100
6
104
103
102
36
55
15
A1
18
A2
56
35
BLUE
54
35
THERMISTOR
PROBE
16
TIMER
C9
M
C7
41
GR/YL
FILTRATION
PUMP
BROWN
24