1
Download COURAGE PRO SV810-840
Transcript
OWNER'S MANUAL
COURAGE SV710-740
COURAGE PRO SV810-840
VERTICAL CRANKSHAFT
Safety Precautions
ȱȱȱȱȱȱȱ ȱȱȱȱȱǯȱȱȱ
ȱ¢ȱȱ ȇȱȱȱȱȱ¢ȱǯȱȱȱȱ¢ȱ
ȱ ȱȱ¡ȱ ǯȱȱȱ¢ǯ
WARNING
ȱȱȱȱȱȱȱȱȱ£ȱȱcan cause severeȱȱ¢ǰȱǰȱȱ
ȱ¢ȱȱȱȱ ȱȱǯ
CAUTION
ȱȱȱȱȱȱȱȱȱ£ȱȱwill or can cause minor personal injury or
¢ȱȱȱȱȱȱǯ
NOTE
ȱȱȱȱ¢ȱȱȱǰȱǰȱȱȱȱȱȱȱȱ
ȱ£Ȭǯ
For Your Safety!
These precautions should be followed at all times. Failure to follow these precautions could result in injury
to yourself and others.
WARNING
WARNING
¡ȱȱȱȱęȱȱ
severe burns.
Rotating Parts can cause severe
injury.
ȱȱęȱȱȱȱ ȱȱ
engine is hot or running.
Stay away while engine is in
operation.
Explosive Fuel!
ȱȱ¡¢ȱĚȱȱ
its vapors can explode if ignited. Store
gasoline only in approved containers,
in well ventilated, unoccupied
ǰȱ ¢ȱȱȱȱĚǯȱ
ȱȱęȱȱȱȱ ȱȱ
engine is hot or running, since spilled
fuel could ignite if it comes in contact
with hot parts or sparks from ignition.
Do not start the engine near spilled
fuel. Never use gasoline as a cleaning
agent.
Rotating Parts!
Keep hands, feet, hair, and clothing
away from all moving parts to prevent
injury. Never operate the engine with
covers, shrouds, or guards removed.
Hot Parts can cause severe burns.
Do not touch engine while operating
ȱȱĞȱǯ
Hot Parts!
Engine components can get extremely
hot from operation. To prevent severe
burns, do not touch these areas while
the engine is running, or immediately
Ğȱȱȱȱěǯȱȱȱ
the engine with heat shields or guards
removed.
CAUTION
California
Proposition 65 Warning
Electrical Shock can cause injury.
Do not touch wires while engine is
running.
Electrical Shock!
Never touch electrical wires or
components while the engine is
running. They can be sources of
electrical shock.
2
WARNING
Engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects, or other reproductive harm.
Safety Precautions (Cont.)
WARNING
ȱȱȱȱȱ
¢ȱȱǯ
WARNING
ȱȱȱȱȱ
ȱȱǯ
ȱ¡ȱȱȱȱ
ǰȱȱȱǯ
ȱȱ¡ȱǰȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱǯ
Accidental Starts!
Disabling engine. Accidental
starting can cause severe injury or
death. Before working on the engine
or equipment, disable the engine as
follows: 1) Disconnect the spark plug
lead(s). 2) Disconnect negative (-)
Ĵ¢ȱȱȱĴ¢ǯ
Lethal Exhaust Gases!
Engine exhaust gases contain
poisonous carbon monoxide. Carbon
monoxide is odorless, colorless, and can
cause death if inhaled. Avoid inhaling
exhaust fumes, and never run the
ȱȱȱȱȱȱęȱ
area.
WARNING
¡ȱȱȱȱęȱȱ
ȱȱǯ
ȱĴ¢ȱ¢ȱȱȱ ȱ
ȱǯȱȱȱȱ
ignition away.
Explosive Gas!
Ĵȱȱ¡ȱ¢ȱ
gas while being charged. To prevent a
ęȱȱ¡ǰȱȱĴȱ¢ȱ
in well ventilated areas. Keep sparks,
ȱĚǰȱȱȱȱȱ
ȱ ¢ȱȱȱĴ¢ȱȱȱ
ǯȱȱĴȱȱȱȱȱ
of children. Remove all jewelry when
ȱĴǯ
Before disconnecting the negative
(-) ground cable, make sure all switches
are OFF. If ON, a spark will occur at
the ground cable terminal which could
cause an explosion if hydrogen gas or
gasoline vapors are present.
Congratulations ȮȱȱȱȱȱęȱȬ¢ǰȱ ȱ¢ǰȱȬȱǯȱȱȱȱȱ
ȱȱȬȬȱ¢ȱȱȱǯǯǯȱȱȱȱǯǯǯ¢ȱ¢ȱ
ȱȱǯȱ
ȱȱȱȱ ¢DZ
ȱ Ȋȱ Ĝȱȱȱǰȱȱȱȱȱ¡ȱ ǰȱǰȱȱ¢ȱ
ȱȱȱǯ
ȱ Ȋȱ ǰȱȬȱȱȱȱǰȱ¢ȱȱȱĞȱǯ
ȱ Ȋȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱǻȱȱȱȱȱęǰȱȱǰȱȱ
ǰȱȱǼȱȱ¢ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱȱȱȱ ȱȱȱǻȱȱ¢ȱȱȱĞǼȱȱȱȱȱ
ȱȱǯ
ȱ Ȋȱ ¢ȱȱȱȱȱ¢ȱȱ ȱ ȱȱȱŗŖǰŖŖŖȱȱȱǯȱȱ
ȱȱȱȱȱȱ ¢ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼȱȱȱǭȱȱǯ
ȱȱ¢ȱȱȱȱȱǰȱ ȱȱȱȱȱȱǯ
3
Courage®
Courage PRO™
Air Cleaner Access
Door Handle
Raised Air Cleaner
Access Door
Dipstick
5HFWL¿HU5HJXODWRU
Fuel
Pump
Electric
Starter
,GHQWL¿FDWLRQ3ODWH
Oil Filter
Spark Plug
Figure 1. Typical Courage® and Courage PRO™ Series Vertical Shaft Engines.
ȱȱȱ¢ȱȱ ȱȱȱȱȱ
ȱȱ¡¢ȱǯȱȱȱȱȱ
¢ȱȱȱȱ¢ǯȱȱȱȱȱ
ȱǰȱȱȱ¢ȱǰȱȱȱȱ
ȱȱǯ
Oil Type
ȱȱ¢ȱȱȱȱȱǻȱ
ȱǼȱȱȱǰȱ
ǰȱȱȱǯȱ
ȱȱ¢ȱȱȱȱȱȱȱȱ
ȱȱȱȱ ȱȱȱ ȱǯ
**
RVIC
SAE
10W-30
10W-30
*
Figure 3. Oil Container Logo.
SAE 30
5W-20, 5W-30
°F -20
°C -30
SE
SJ
Kohler 10W-30
ȱȱȱ¢ȱȱȱȱęȱȱȱ
ȱȱȱȱ¢ȱǯȱȱȱřǯ
E
RECOMMENDED SAE VISCOSITY GRADES
DZȱ ¢ȱȱȱȱȱęȱ
¢ȱȱȱ ȱȱȱȱȱ
ȱȱǯȱ
ȱȱ ȱ
ȱȱȱ¢ȱǰȱȱ ȱȱȱ
ȱȱȱȱȱȱȱśŖȱȱ
ȱȱȱȱȱȱ
switching to synthetic oil.
API
Oil Recommendations
0
-20
20
-10
32
0
40
50
60
10
80
20
30
100
40
Refer to Maintenance Instructions beginning on
ȱŝȱȱȱȱǰȱȱǰȱȱȱęȱ
ȱǯ
TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE
*Use of synthetic oil having 5W-20 or 5W-30 rating is acceptable,
up to 4°C (40°F).
**Synthetic oils will provide better starting in extreme cold below
23°C (-10°F).
Figure 2. Viscosity Grades Table.
DZȱ ȱȱȱȱȱǰȱ
ǰȱȱȱ
ȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱȱ
ǯ
4
Fuel Recommendations
WARNING: Explosive Fuel!
ȱȱ¡¢ȱĚȱȱȱȱȱ¡ȱ
if ignited. Store gasoline only in approved containers, in well
ǰȱȱǰȱ ¢ȱȱȱȱĚǯȱ
ȱȱęȱȱȱȱ ȱȱȱȱȱȱǰȱ
since spilled fuel could ignite if it comes in contact with hot
parts or sparks from ignition. Do not start the engine near
spilled fuel. Never use gasoline as a cleaning agent.
General Recommendations
ȱȱȱȱȱȱȱȱǰȱ
ȱǯȱȱȱ ȱȱ¢ȱȱŘȱ
ȱȱȱ ȱȱȱȱȱǯȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱǯ
ȱȱȱȱĞȱȱȱȱȱǰȱ
ȱ£ȱȱȱȱ¢ȱȱ¢ȱȱȱ
ensure easy starting.
ȱȱȱȱȱȱǯ
ȱȱęȱȱȱǯȱȱȱȱȱȱȱ
¡ǯ
Fuel Type
ȱȱȱȱ¢ȱǰȱǰȱȱȱ
ȱȱȱȱȱȱȱŞŝȱȱǯȱȱ
ȱȱȱȱǰȱȱȱȱşŖȱ
ȱǯ
ȱȱȱȱȱȱȱ
ȱȱȱȱȱȱ
ȱ¡ȱǯȱȱȱȱȱ
ǯȱ
Gasoline/Alcohol blends
ȱǻȱȱŗŖƖȱ¢ȱǰȱşŖƖȱȱ
ȱ¢ȱǼȱȱȱȱȱȱȱȱ
ǯȱȱȦȱȱȱŘŖȱ
ȱŞśȱȱȱȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱȱȱȱ ȱȱȱ
ǯ
Gasoline/Ether blends
¢ȱ¢ȱ¢ȱȱǻǼȱȱȱ
ȱȱǻȱȱȱ¡ȱȱŗśƖȱȱ¢ȱ
Ǽȱȱȱȱȱȱȱȱǯȱ
ȱȦȱȱȱȱǯ
(QJLQH,GHQWL¿FDWLRQ1XPEHUV
ȱȱǰȱȱȱ¢ȱȱ
ȱȱǰȱ ¢ȱȱȱǰȱ
ęǰȱȱȱȱȱȱǯ
ȱȱęȱȱȱȱȱȱ
ǻȱǼȱĜ¡ȱȱȱȱǯȱȱ
ĴȱĜ¡ǰȱȱȱȱ¢ǯ
ȱ¢ȱȱęȱȱȱȱ
ęȱȱǻȱŚǼȱȱȱǯȱ
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2 AND EC STAGE II
(SN:4) EMISSION REGS FOR SI SORE. NOT FOR SALE IN
CALIFORNIA UNLESS PREEMPT PER SEC. 209 (e) (1) OF CAA.
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
ŗŗŘřŜ
EMISSION COMPLIANCE PERIOD:
EPA:
CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY,
MAINTENANCE AND ADJUSTMENTS
1-800-544-2444 KohlerEngines.com
KOHLER CO. KOHLER, WISCONSIN USA
IMPORTANT ENGINE INFORMATION
THIS ENGINE MEETS U.S. EPA PH2 AND CA 2008 AND
LATER EXH EMISSION REGS FOR SI SORE. USING
DELEGATED ASSEMBLY FOR AFTERTREATMENT.
FAMILY
TYPE APP
DISPL. (CC)
MODEL NO.
SPEC. NO.
SERIAL NO.
BUILD DATE
OEM PROD. NO.
ŗŗŘřŜ
EMISSION COMPLIANCE PERIOD:
EPA:
CARB:
CERTIFIED ON:
REFER TO OWNER'S MANUAL FOR HP RATING, SAFETY,
MAINTENANCE AND ADJUSTMENTS
1-800-544-2444 KohlerEngines.com
KOHLER CO. KOHLER, WISCONSIN USA
)LJXUH(QJLQH,GHQWL¿FDWLRQ/DEHO
ȱȱȱȱȱȱȱȱ
ȱȱȱȱ¡ȱȱȱȱ
ȱȱȱȱȱ ȱȱȱȱ
ȱ ȱȱȱȱȱȱȱ
ǯȱȱ ȱȱȱȱȱ
ȱȱǻȱǼȱȱ ȱȱ
¢ȱȱȱȱȱęȱǯ
Emission Compliance Period (Hours)
Category C
ŘśŖȱ
Category B
śŖŖȱ
ŗŘśȱ
¡
śŖŖȱ
ŘśŖȱ
¢ȱ
ŗŖŖŖȱ
ȱȱęȱȱȱȱǯ
¡ȱȱȱ¢ȱȱȱŝŗŖȬŞŚŖȱȱ
ȱȱǯǯȱȱȱDzȱȱȱȱȱǯ
5
Operating Instructions
Also read the operating instructions of the equipment this
engine powers.
3UH6WDUW&KHFNOLVW
ȱ Ȋȱ ȱȱǯȱȱȱȱ ǯȱȱȱęǯ
ȱ Ȋȱ ȱȱǯȱȱȱȱ ǯ
ȱ Ȋȱ ȱȱȱȱȱȱ¡ȱ
ȱȱǯȱȱȱ¢ȱȱȱȱ
ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱ
ǰȱȱǰȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱ Ȋȱ ȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯȱȱȱ¢ȱ
ȱȱȱ ȱ¢ȱǯȱ
ȱĞȱȱȱȱ¡¢ȱȱȱȱ
ȱȱ ȱȱȱȱȱ
ȱǯ
WARNING: Lethal Exhaust Gases!
Engine exhaust gases contain poisonous carbon monoxide.
Carbon monoxide is odorless, colorless, and can cause death
if inhaled. Avoid inhaling exhaust fumes, and never run the
ȱȱȱȱȱȱęȱǯ
DZȱ ȱȱȱȱĜȱȱȱ
ȱȱȱȱȱȱȱ
ȱǻȱȱǼǰȱȱȱȱ
ȱ ȱȱȱȱȱȱȱȱ
Ĵȱȱȱȱǯȱ
ȱȱȱȱȱ ȱȱĚ¢ ȱȱǰȱ
ȱȱȱȱĚ¢ ȱȱȱ¢ȱǰȱ
ȱȱȱȱȱǯ
ȱȱȱȱȱȱȱȱǰȱȱěȱ
ȱ¢ǯȱȱȱȱȱĴȱȱ
ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱĴ¢ȱǻȱȱĴ¢Ǽǯȱ
ȱ¢ȱȱȱȱȱȱȱ
assistance.
ȱ řǯȱ ȱȱȱȱȮȱ¢ȱȱȱȱ
control to the ěȱȱĞȱȱȱȱ
ȱ ȱǯ
ȱ ȱ ȱȦȱ¢ȱȱȱȱ
ȱ Ȭȱǰȱȱȱ¢ȱȱ¢ȱ
ȱȱȱȱ¢ȱȱȱȱȱ
ȱǯ
ȱ Śǯȱ ȱȱȱȱȮȱȱȱȱě position
as soon as engine starts.
Stopping
Cold Weather Starting Hints
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱ
¡ǯȱȱȱŘȱȱȱŚǯ
ȱ Řǯȱ ȱȱȱ¡ȱǯ
ȱ řǯȱ ȱȱȱĴ¢ȱȱȱȱǯȱȱ ȱ
Ĵ¢ȱȱȱȱȱ¢ȱȱȱ
ȱĴ¢ǯ
ȱ Śǯȱ ȱȱ ȱȱǯȱDZȱȱȱ
ȱȱȱ¢ȱȱȱǯȱ
ȱȱȱȱĞȱȱȱǯȱ
Starting
ȱ ŗǯȱ ȱȱĴȱȱ ¢ȱ ȱȱ
ȱȱfastȱǯȱȱȱȱȱ
into the on position.
ȱ Řǯȱ ȱȱȱ¢ȱȱȱ¢ȱ ǯȱ
Release the switch as soon as the engine starts.
DZȱ ȱȱȱȱȱ¢ȱȱ
ȱȱŗŖȱȱȱȱǯȱȱȱȱ
ȱȱǰȱ ȱȱŜŖȱȱȱ ȱ
ȱ ȱȱĴǯȱȱ
ȱ ȱȱȱȱȱȱȱ
ȱǯ
6
ȱ ŗǯȱ ȱȱȱ¢ȱȱȱȱȱ
Ĵǯ
ȱ Řǯȱ ȱȱ ȱȱ ȱDZ
ȱȱĴȱȱȱ or ȱȱǯȱ
ȱȱȱȱȱȱȱȱřŖȬŜŖȱDzȱ
then stop the engine.
ȱȱȱ ȱȱ ȱ
DZȱȱȱĴȱȱ ȱ
ȱȱȱĴDzȱȱȱȱǯ
Battery
ȱŗŘȱȱĴ¢ȱȱ¢ȱǯȱȱȱȱ
ȱȱȱȱȱȱȱ
ȱȱęȱĴ¢ȱǯ
ȱȱĴ¢ȱȱȱȱĜȱȱȱȱ
ǰȱȱȱĴ¢ǯ
Operating
Angle of Operation
This engine will operate continuously at angles up to
Řśǚǯȱȱȱȱȱȱȱȱȱȱȱ
the FULL or “FȄȱȱȱȱǯ
ȱȱȱȱȱȱȱȱ
ȱȱ ǯȱȱȱȱȱȱ
ǰȱȱ¢ȱȱȱȱȱ
ȱȱȱȱǯ
DZȱ ȱȱȱȱȱ¢ȱ
ȱȱ¡ȱŘśǚȱȱ¢ȱǯȱ
ȱȱȱȱȱĜȱ
ǯ
Cooling
DZȱ ȱȱȱȱȱȱȱȱȱȱ
ȱǰȱȱȱȱ¢ȱ
ȱǯȱȱȱȱ ȱȱ
ȱ¢ȱȱȱȱȱȱȱȱ
¡ȱȱȱȱǯȱȱ
ȱȱȦȱǯ
WARNING: Hot Parts!
Engine components can get extremely hot from operation.
To prevent severe burns, do not touch these areas while
ȱȱȱǰȱȱ¢ȱĞȱȱȱȱ
ěǯȱȱȱȱȱ ȱȱȱȱȱ
removed.
Engine Speed
DZȱ ȱȱȱ ȱȱȱĴȱ
ȱȱȱ¡ȱȱǯȱȱ
ȱȱ£ȱȱ ȱȱȱ
ȱ ¢ǯȱȱ¡ȱ ȱ
ȱȱȱȱȱȱȱřŜŝśȱǰȱ
ȱǯ
Maintenance Instructions
ǰȱǰȱȱȱȱȱȱȱȱȱ¢ǰȱ ȱȱȱȱȱȱ
ȱ¡ǰȱ¢ȱȱȱ¢ȱ¢ȱȬȱȱȱȱȱǯȱ¢ȱ
ȱȱȱȱ¢ȱȱ£ȱȱȱǯ
WARNING: Accidental Starts!
ȱǯȱȱȱȱȱȱ¢ȱȱǯȱȱ ȱȱȱȱȱ
ǰȱȱȱȱȱ DZȱŗǼȱȱȱȱȱǻǼǯȱŘǼȱȱȱǻȬǼȱĴ¢ȱ
ȱȱĴ¢ǯ
Maintenance Schedule
ȱȱȱȱȱȱȱȱȱ¢ȱȱȱȱǯȱ¢ȱȱ
ȱȱȱȱȱȱ¢ȱȱȬǯ
Frequency
Every 25 Hours
ȱ
ȱ
ȱ
ȱ
ȱ
Every 50 Hours
ȱ Ȋȱ ȱȱȱǰȱȱȱȱȱ¢ŵǯ
Daily Or Before
Starting Engine
Annually or
Every 100 Hours
Every 300 Hours
Every 500 Hours
1
2
Maintenance Required
Ȋȱ
Ȋȱ
Ȋȱ
Ȋȱ
Ȋȱ
ȱ Ȋȱ
ȱ Ȋȱ
ȱȱȱȊȱ
ȱȱȱȊȱ
ȱȱȊȱ
ȱ Ȋȱ
ȱȱǯ
ȱȱǯ
ȱȱȱȱ¢ŗǰȱǰȱȱȱǯ
ȱȱȱȱȱǰȱȱȱ¢ŗ.
ȱȱŗ.
ȱȱȱȱȱŵǯ
ȱȱȱȱęȱǻȱ¢ȱȱȱǼǯ
ȱȱȱȱȱȱŵǯ
ȱȱęǯ
ȱȱȱȱȱǯ
ȱȱȱȦŘ.
ȱ Ȋȱ ȱ¡ȱȱȱŘ.
Ȋȱ ȱȱĞȱȱȱȱŘ.
Perform these maintenance procedures more frequently under extremely dusty, dirty conditions.
Have a Kohler Engine Service Dealer perform these services.
Check Oil Level
ȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱ
£ǯȱȱȱBEFORE EACH USE as
DZ
ȱ ŗǯȱ ȱȱȱȱȱǰȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱȱ
ȱęȱȦȱȱȱǯȱȱ ȱ
ȱȱǰȱǰȱȱȱȱĴȱ
ȱȱȱǯ
7
ȱ řǯȱ ȱȱȱęȱȦDzȱ ȱȱěǯ
ȱȱ ȱȱȬȱ¢ȱDZȱ
ȱȱȱȱȱȱȱȱȱ
ȱ ¢ȱ ǯȱȱȱśǯ
ȱȱ ȱȱȬȱ¢ȱDZȱ
ȱȱȱȱȱȱęȱȱȱ
ȱȱȱȱ¢ǯȱȱȱśȱ
ȱŜǯ
Oil Sentry™
ȱȱȱȱ ȱȱȱȱ
¢Ȝȱȱȱ ǯȱȱȱȱȱȱ
ȱȱȱǰȱȱȱ¢Ȝȱ ȱȱ
ȱěȱȱȱȱȱȱ ȱǰȱ
ȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱBEFORE
EACH USEȱȱȱȱȱȱȱFULL
or “FȄȱȱȱȱǯȱȱȱ
ȱȱ ȱȱ¢Ȝǯ
Change Oil and Oil Filter
3UHVV2Q
7KUHDG2Q
Figure 5. Dipstick Styles.
Incorrect
Correct
Oil Fill
Cap/
Dipstick
Oil Fill
Tube
ȱȱȱȱȱęȱannually or every 100
hoursȱȱȱǻȱ¢ȱȱȱ
Ǽǯȱęȱ ȱȱȱǰȱ
ǰȱǰȱȱ
ȱȱȱęȱȱȱ¢ȱȱȱ
ǻȱŘǼȱȱȱŚǯȱ ¢ȱȱȱȱȱȱ
ęǯȱȱȱ ȱȱȱȱȱȱ
ǯ
Oil Filter Part No.
Length
12 050 01-S
2-1/2"
52 050 02-S
3-3/8"
ȱȱȱ ȱȱȱȱȱ ǯȱȱȱ
ȱĚ ȱȱ¢ȱȱ¢ȱ ¢ȱȱǯȱ
ȱȱȱȱȱȱ ȱęǰȱǰȱȱ
changing the oil.
Starter
)LJXUH7KUHDGRQ2LO)LOO&DS'LSVWLFN
ȱ Śǯȱ ȱȱȱęȱȦȱȱȱ
ȱǯȱȱȱȱȱȱȱ ȱȱ
ȱǯȱȱȱŝǯȱȱ ǰȱȱȱȱ
ȱȱ¢ǰȱȱȱȱȱǯȱȱȱȱȱ
ȱȈȈȱȱȱǰȱȱȱȱȱȱ
ǯȱȱȱȱęȱȦǯ
Oil Drain Plug
DZȱ ȱȱ¡ȱȱ ȱȱǰȱ
¢ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱ ȱ
ȱȱȱȱȱȃF” or FULLȱǰȱ
ȱ ȱȱȃL” or LOW ȱȱȱ
ǯ
Figure 8. Oil Drain Plug.
Operating
Range
Oil Filter
Figure 9. Oil Filter Location.
Figure 7. Oil Level Marks on Dipstick (Typical).
8
ȱȱȱȱȱęȱȱ ǯȱ
ȱ ŗǯȱ ȱȱȱȱȱȱȱȱȱȱȱ
ȱǯȱȱȱŞǯȱȱȱȱȱȱ
ȱȱȱȱȱȱęȱȦǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱęȱȦ
ǯȱ
ȱ řǯȱ ȱȱȱȱȱȱȱȱȱȱ
plug. Tighten ŗřǯŜȱȉȱǻŗŖȱĞǯȱǯǼ.
ȱȱȱȱ¢ȱȱȱȱȱ
engineǯȱȱȱȱȱȱȱȱȱȱ
ȱȱȱ¢ǯȱȱȱȱǯȱȱȱ
ȱȱȱȱǯȱȱȱȱȱ
ȱȱȱǯ
DZȱ ȱȱȱ ȱȱȱȱ
ȱȱȱȱ ȱęȱ
ȱȱȱȱȱȱ ȱ
ȱǯ
Precleaner (Some Models)
ȱ Śǯȱ ȱȱȱęȱȱ ȱěȱȱęȱ
ȱ ȱȱȱǯ
ȱ śǯȱ ȱȱ ȱȱęȱȱȱ ȱȱ
ȱȱȱȱǯȱȱ ȱǰȱȱȱȱ
¢ǰȱȱȱȱȱȱǯȱȱ
ȱ ȱȱȱȱȱĴȱȱȱ
ǯȱ ȱȱȱȱ ȱȱȱȱȱȱ
ȱ¢ȱȱęȱǯ
Door
Latch
ȱ Ŝǯȱ ¢ȱȱȱęȱȱȱȱȱȱȱȱ
ȱȱ ȱȱęǯȱ
Air Cleaner Element
Figure 10. Courage Air Cleaner System.
ȱ ŝǯȱ ȱȱ ȱȱęȱȱȱęȱǯȱ
ȱ
ȱȱęȱȱȱȱȱȱ
ȱǰȱȱȱȱęȱȱȱ
řȦŚȬŗȱ.
ȱ Şǯȱ ȱȱȱ ȱȱȱȱȱȱFULL or
“FȄȱȱȱȱǯȱ ¢ȱȱȱȱ
ȱ ȱȱȱȱȱȱǯ
Element (Taller)
Door
Latch
ȱ şǯȱ ȱȱȱęȱȦȱȱȱ
securely.
ȱŗŖǯȱ ȱȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱǯȱ
ȱȱǰȱȱ¢ȱǰȱȱ ȱȱ
ȱȱȱȱȱȱ ǰȱȱȱȱ
ȱȱȱǯ
Precleaner (Some Models)
Figure 11. Courage PRO Air Cleaner System.
Precleaner (Some Models)
DZȱ ȱȱ¡ȱȱ ȱȱǰȱ
¢ȱȱȱȱȱȱȱȱ
ǯȱȱȱȱȱ ȱ
ȱȱȱȱȱȃF” or FULLȱǰȱ
ȱ ȱȱȃL” or LOW ȱȱȱȱ
ǯ
Door
Latch
Service Precleaner and Air Cleaner
Element
ȱȱȱȱ ȱȱǰȱȱ
¢ȱȱȱȱǯȱȱȱȱ
ȱȱ ȱȱǰȱȱȱ ȱ
ȱȱȱǯȱȱȱŗŖȱȱ
ŗŗǯȱ ȱěȱ¢ȱȱȱ¢ȱȱ
ǯȱ
Air Cleaner
Element
Figure 12. Unhooking Latch (Courage).
9
Service Paper Element
ȱȱȱȱevery 50 hoursȱȱǰȱ
ǻȱĞȱȱ¡¢ȱ¢ȱȱ¢ȱ
Ǽǯȱȱȱȱȱȱȱ¢ǯȱ
ȱȱȱȱȱannually, or every 100
hours.
Latch
ȱ ŗǯȱ ȱȱȱȱȱ ȱȱȱȱ
ȱȱȱǯȱȱȱşȱȱŗŖǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǻȱǼǯȱȱȱ
ŗŘȱȱŗřǯ
Figure 13. Unhooking Latch (Courage PRO).
Service Precleaner
ȱȱǰȱ ȱȱȱȱȱ¢ȱ25
hoursȱȱȱǻȱĞȱȱ¡¢ȱ¢ȱ
ȱ¢ȱǼǯȱȱȱȱannually
or every 100 hours.
ȱ ŗǯȱ ȱȱȱȱȱ ȱȱȱȱ
ȱȱȱȱȱǯȱȱ
ȱŗŖȱȱŗŗǯ
ȱ Řǯȱ ȱȱȱȱȱȱȱȱ
ȱȱȱǰȱȱȱȱȱ¢ȱ
ȱǯȱȱȱȱȱȱȱȱ
ȱȱȱȱ¢ȱȱǯȱȱ
ȱŗŘȱȱŗřǯ
ȱ řǯȱ ȱȱȱȱ ȱ ȱ ȱ
ǯȱȱȱȱ¢ȱȱ
ȱȱȱȱȱǯȱ£ȱȱ
¡ȱ ȱǻȱȱ Ǽǯȱ ȱȱȱ
ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱ ȱ ȱȱǯȱ
£ȱȱȱ¡ȱǯ
ȱ śǯȱ ȱȱȱȱȱȱȱ
ȱȱ ȱȱǯ
ȱ Ŝǯȱ ȱȱȱȱǯ
ȱ ŝǯȱ ȱȱȱȱ¢ȱȱ
ȱȱǯȱ
ȱ
32 083 05-S Precleaner
37 mm (1.45 in.) high
32 083 08-S Precleaner (PRO)
71 mm (2.79 in.) high
10
ȱ řǯȱ ȱȱȱǻȱȱǼȱȱȱ
ȱǯȱȱȱȱȱȱ
ȱȱǯ
ȱ Śǯȱ ¢ȱȱȱȱȱȱȱǯȱDo
ȱ ȱȱȱȱȱȱ£ȱ
airǰȱȱȱ ȱȱȱǯȱȱȱ
¢ǰȱǰȱȱȱȱ ȱȱȱ
ȱǯȱ
ȱȱ ȱȱ¢Dzȱ
ȱȱȱȱȱȱȱȱȱȱ
ǯ
32 083 03-S Element
44 mm (1.73 in.) high
32 083 06-S Element (PRO)
78 mm (3.07 in.) high
ȱ śǯȱ ȱȱȱȱȱȱȱȱȱ
ǯ
ȱ Ŝǯȱ ȱȱȱǻȱǼȱȱȱ
ȱȱȱȱȱȱȱȱǯȱ
Secure with the latch.
ȱ ŝǯȱ ȱȱȱȱǯ
Clean Air Intake/Cooling Areas
ȱȱȱǰȱȱȱȱȱǰȱ
ȱęǰȱȱȱ¡ȱȱȱȱȱ
ȱȱȱȱȱǯ
¢ȱ100 hoursȱȱȱǻȱĞȱȱ
¡¢ȱ¢ǰȱ¢ȱǼǰȱȱȱ ȱ
ȱȱȱȱǯȱȱȱȱ
ęȱȱ¡ȱȱȱ¢ǯȱȱȱȱ
ȱȱȱǯ
ȱDZȱ ȱȱȱ ȱȱȱȱ
ǰȱ¢ȱȱȱȱęǰȱȦȱ
ȱȱǰȱ ȱȱȱ
ȱȱȱǯ
Ignition System
ȱȱȱȱȱȱȱ
ǻǼȱȱ¢ǯȱȱȱ¢ȱ
Ȧȱȱȱǰȱȱǰȱ
ǰȱȱȱȱ¢ȱȱȱ ȱ
ȱ¢ǯ
Check Spark Plugs
Every 100 hoursȱȱǰȱȱȱȱǰȱ
ȱǰȱȱȱȱȱȱȱ ȱ ȱ
ȱȱ¢ǯȱȱȱȱȱȱ
ȱȱ®ȱŗŘȱǻȱȱǯȱ
ŗŘȱŗřŘȱŖŘȬǼǯȱȱȱȱȱȱ®
ŗŘȱǻȱȱǯȱŘśȱŗřŘȱŗŚȬǼȱȱǯȱȱ
Ȭȱȱǰȱ®ȱȱ
řŖŝŗȱǻȱȱǯȱŘśȱŗřŘȱŗŘȬǼȱȱȱȱ
ȱ ȱǯȱȱȱȱ
ȱȱȱȱǯȱ
ȱ ŗǯȱ ȱȱȱȱǰȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱǯ
Battery Charging
WARNING: Explosive Gas!
Ĵȱȱ¡ȱ¢ȱȱ ȱȱ
ǯȱȱȱȱęȱȱ¡ǰȱȱĴȱ¢ȱ
ȱ ȱȱǯȱȱǰȱȱĚǰȱȱȱ
ȱȱȱ ¢ȱȱȱĴ¢ȱȱȱǯȱȱ
Ĵȱȱȱȱȱȱǯȱȱȱ ¢ȱ
ȱȱĴǯ
Before disconnecting the negative (-) ground cable, make
sure all switches are OFF. If ON, a spark will occur at the
ground cable terminal which could cause an explosion if
hydrogen gas or gasoline vapors are present.
Fuel System
Fuel Filter
ȱȱȱȱ ȱȱȬȱȱęǯȱ
¢ȱȱȱęȱȱȱ ȱȱ
ȱȱęȱ¢ȱ100 operating hours.
Fuel Line
ȱȱ ȱȱȱȱȱ
ǰȱȱȱȱ ȱȱ
ȱřŖȱŝȱȱȱDzȱęȱȱȱȱ
ǯȱȱȱȱ¢ȱȱȱǯȱ
ȱȱȱ¢ȱȱȱȱȱ
ȱȱȱǯ
ȱ Řǯȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱ ȱȱȱȱǯ
DZȱ ȱȱȱȱȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱ
¡ȱ ȱȱǯ
ȱ řǯȱ ȱȱȱȱȱ ȱȱǯȱȱ
the gap to ŖǯŝŜȱȱǻŖǯŖřŖȱǯǼȱ¢ȱ¢ȱ
ȱȱȱǯȱȱȱŗŚǯ
ȱ Śǯȱ ȱȱȱȱȱȱ¢ȱǯȱ
ȱȱȱȱȱŘŚǯŚȬŘşǯŞȱȉȱ
ȱ ȱȱ ǻŗŞȬŘŘȱĞǯȱǯǼ.
Wire Gauge
Spark Plug
Ground
Electrode
0.76 mm
(0.030 in.) Gap
Figure 14. Servicing Spark Plug.
Figure 15. Low Permeation Fuel Line.
Carburetor Troubleshooting and
Adjustments
ȱȱ ȱȱȱǰȱ
ȱȱȱȱȱȱȱȱ
ȬȬȱ¡ȱȱȱȱȱȱȱ
ǯȱȱȱȱ¡ȱȱȱȱȱ¢ȱ
ȱȱȱǯȱȱ ȱȱȱȱ
ȱǻȱǼȱȱȱȱȱȱ¢ȱȱ
¢ȱȱȱȱǯȱȱȱŗŜǯȱ
ȱȱȱȱȱȱȱȱȱ
ǰȱ¢ȱȱȱȱ ȱȱȱ
ȱ¢ǯȱȱ
ȱȱȱȱȱ ȱȱȱȱ
¢ǰȱȱȱȱ ȱȱȱ¢
ȱȱ¢ȱȱǰȱȱȱ
ȱȱȱȱȱǻǼȱȱǯ
11
ǰȱĞȱȱȱȱȱǰȱȱȱȱ
ȱȱǰȱȱ¢ǰȱȱȱȱ ȱȱǰȱȱ
¢ȱȱ¢ȱȱȱȱȱȱǯ
Low Idle
Mixture Screw
Idle Speed
(RPM)
Adjustment
Screw
Fuel Solenoid
Figure 16. Carburetor Details.
Low Idle Mixture Screw
Adjust Carburetor
DZȱ ȱȱ¢ȱȱȱę¡ȱǻǼȱ
ȱȱȱ ȱȱȱǯȱȱ
ȱǰȱȱȱĴȱȱŗȱȱŘȱ
ǯȱȱ¢ȱȱȱřǯȱȱȱ
ȱǰȱȱȱ¢ȱȱ
ȱ ȱȱȱ ȱ¢ȱȱ
cap.
ŗǯȱ ȱȱDZȱ ȱȱȱǰȱ
ȱȱ ȱȱȱȱ ȱȱ
ǻ ǼȱȱȱĴȱ¢ǯȱȱȱŗŜȱ
ȱŗŝǯ
DZȱ ȱȱȱȱ ȱȱȱȱ ȱȱ
ȱȱȱǯȱȱȱȱ
ȱȱȱȱȱȱȱ¢ȱ ȱ
ȱȱȱȱȱǯ
Idle Speed (RPM)
Adjustment Screw
Element
Figure 17. Carburetor Adjustment Access
Locations (Latch Removed For Clarity).
Troubleshooting
ȱȱȱȱ¡ȱȱȱȱȱ
ȱ¢ȱǰȱȱȱ ȱȱȱ
ȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱęȱ ȱǰȱȱ
gasoline.
ȱ Řǯȱ ¢ȱĴDZȱȱȱȱ ȱ
ȱǻ Ǽȱȱ¢ȱĴȱ
ŘȬŗȦŚȱǯ
ȱ řǯȱ ȱȱȱȱȱȱȱĴȱȱśȱȱŗŖȱ
ȱȱ ȱǯȱȱȱȱȱ ȱ
ȱȱęȱĴȱǻȱŚǼǯ
ȱ Śǯȱ ȱȱȱǻǼȱĴDZȱȱȱĴȱ
control into the or position. Set the low
ȱȱȱŗŘŖŖȱȘȱǻƹȱŝśȱǼȱ¢ȱȱȱ
ȱȱȱȱ ȱȱȱǯȱȱ
ȱȱȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱ ȱȱȬěȱǰȱ
ȱȱȱȱǯ
ȘDZȱ ȱȱ ȱȱȱȱȱ
ȱȱȮȱȱȱȱ
Ȃȱǯȱȱ
ȱ ȱȱȱȱȱȱ
ȱŗŘŖŖȱǯȱȱȱȱȱ ȱ
Ĵȱȱ ȱȱȱǰȱȱ ȱȱ
ȱȱȱ¡ȱŗŘŖŖȱȱ
ǻƹȱŝśȱǼǯ
ȱ Ȋȱ ȱȱȱȱȱ ȱȱȬȱȱęǰȱ
ȱȱȱȱȱȱǯȱȱ
ȱęȱȱ¢ǯ
ȱ śǯȱ ȱȱȱȱȱȱĞȱǰȱ
ȱȱ¢ȱȱ£ȱȱ
ȱȱȱ¢ȱȱǯ
ȱ Ȋȱ ȱȱȱȱȱȱǯȱȱ
ȱȱȱȱȱȱȱȱ
ȱȱȱ¢ȱǰȱȱȱ
necessary.
Models with Governed Idle System
ȱȱȱȱȱ¢ȱȱȱ
ȱȱǯȱȱȱȱȱ¢ȱȱȱ
ȱȱȱȱȱȱȱȱ
ȱǻǰȱȱǰȱǯǼȱȱ¢ȱ
ǯȱȱ ȱȱȱȱȱȱ
¢ȱȱȱ ȱȱȱ
ȱȱȱ ȱȱȱȱȱȱǯȱ
ȱȱŗŞǯȱ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱ¢ǯ
ȱ Ȋȱ ȱȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱ
securely.
12
ȱ¢ȱȱȱȱȱȱĴȱ
ȱȱǯȱȱȱȱȱȱ
ȱȱ ǯ
Governed
Idle Spring
ȱ ŗǯȱ ȱ¢ȱ¢ȱȱȱȱȱ
ȱȱȱȱȱȱ
this section.
Tab
ȱ Řǯȱ ȱȱĴȱȱȱȱȱǯȱ
ȱ
ȱȱȱ ¢ȱȱȱǰȱȱ
ȱȱĴȱȱȱȱȱȱȱȱȱ
ȱȱ ǰȱȱȱȱȱ
ǯȱȱȱŗşǯȱȱȱȱ ȱȱ
ȱȱȱȱȱŗśŖŖȱǯȱ
Figure 18. Governed Idle Spring Location.
ȱ ȱřǯȱ ȱȱȱȱȱ ȱȱȱȱ
ȱȱȱȱȱǯȱȱȱ ȱȱ
ȱȱȱȱȱ
ȱȱǯȱȱȱȱ
ǻǼȱȱ¢¢ȱřŖŖȱȱǻ¡Ǽȱ
ȱȱȱ ȱȱǯȱȱȱȱȱȱ
¢ǰȱȱȱȱȱȱȱȱ
ȱ¢ȱȱǯȱȱȱŗŞǯ
Hold
Throttle
Lever
Against
Screw
Figure 19. Holding Throttle Lever Against Idle Stop
Screw.
Troubleshooting
ȱȱǰȱȱȱȱȱȱȱȱ ǰȱȱęǰȱ¢ȱȱȱȱȱȱǯȱ
ȱ¡ǰȱȱȱȱȱȱȱ¢ȱȱ¢ȱȱǯȱȱȱȱȱȱȱ
ȱȱȱȱ ȱǯ
ȱȱĴȱȱȱȱȱȱȱǰȱȱ¢ȱȱȱȱȱȱȱ
ȱǯȱ
ȱ¢ȱȱȱȱȱȱȱ ǯ
Possible Cause No
Problem
Fuel
Will Not Start
•
Hard Starting
Stops Suddenly •
Lacks Power
Operates Erratically
Knocks or Pings
6NLSVRU0LV¿UHV
%DFN¿UHV
Overheats
High Fuel Consumption
Improper
Fuel
•
•
•
•
•
•
•
•
Dirt In
Fuel Line
/System
•
•
•
•
•
Dirty
Incorrect
Grass ScreenOil Level
•
•
•
Storage
ȱȱȱ ȱȱȱȱȱȱ ȱȱȱ
ǰȱȱȱ ȱȱDZ
Engine
Overloaded
Dirty Air
Cleaner
Faulty
Spark Plug
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
ȱ Řǯȱ ȱȱȱȱęȱ ȱȱȱȱȱ
ȱȱǯȱȱȱȱȱȱ
ȱȱȱŞǯ
ȱ ŗǯȱ ȱȱ¡ȱȱȱȱǯ
13
ȱ řǯȱ ȱȱ¢ȱȱȱ¢ȱǰȱ
ȱȱȱȱȱȱ ȱȱ£ȱ
ȱȱǯȱȱ¢ȱȱȱ
ȱȱ£ǰȱ ȱȱȂȱ
ǰȱȱȱȱȱȱȱ
ȱ¢ȱȱȱȱ¢ǯȱȱȱȱȱ
ȱǰȱȱǯȱȱȱȱȱŘȬřȱ
ȱȱȱ£ȱȱȱȱǯȱ
ȱȱȱěȱȱ ȱȱȱȱȱ
ȱǯ
ȱ ȱ ȱ¢ȱȱ¢ǰȱȱȱȱȱȱȱ
ȱ¢ȱȱ¢ǯ
ȱ Śǯȱ ȱȱȱǯȱȱȱȱȱ
ȱȱȱȱȱȱǯȱȱǰȱ
ȱȱȱȱȱȱǯȱȱȱ
ȱ ȱȱȱǯ
ȱ ȱśǯȱ ȱȱȱȱȱǰȱ¢ȱǯ
Parts Ordering
ȱȱęǰȱǰȱȱȱȱ
ȱȱ ȱȱȱȱȱ
¢ȱȱȱȱǯȱȱȱȱ
ȱȱȱęȱȱ ȱȱĜ¡ȱȱȱ
ȱǯȱȱĴȱĜ¡ȱȱȱȱ
¢ǯȱȱȱęȱȱȱȱśǯ
Always insist on genuine Kohler parts.ȱȱȱȱ
ȱȱȱȱȱęǰȱ¢ǰȱȱ
ǯ
Major Repair
ȱȱȱȱȱȱȱȱ
ȱǯȱȱ¢ȱȱȱ¢ȱȱ
ȱȱȱȱȱȱȱȱȱȱ
ȱȱȱǯȱȱȱȱ
ȱȱȱǰȱǰȱȱȱȱ
ȱȱ¢ȱȱȱȱǯ
ȱȱȱȱǭȱȱDZ
ȱ Ȋȱȱȱ ȱ ǯǯ
ȱ ȊȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱǻǯǯȱǭȱǼ
ȱ Ȋȱȱȱȱ¢ ȱȱȱȬ
Model Designation
ȱŝřŖȱȱ¡DZȱȱȱȱ
ǰȱȱȱȱĞǰȱȱŝřŖȱ
ȱȱȱȱǯȱȱĴȱ
Ĝ¡ȱȱȱęȱȱȱ DZ
Ĝ¡ȱ
S
Electric Start
Courage®696SHFL¿FDWLRQV
DZ ...................................................................................ŝŗŖ.................................ŝŗś...........................ŝŘŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ.............................ŞřȱǻřǯŘŝǼ.......................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ.............................ŜŝȱǻŘǯŜŚǼ.......................ŜŝȱǻŘǯŜŚǼ
DZ ................................. řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ...........................ŝŘśȱǻŚŚǯŘǼ.....................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ ....................ȱǻ
Ǽ......................ŗŚǯşȱǻŘŖȘǼ ...........................ŗŜǯŚȱǻŘŘȘǼ .....................ŗŝǯŘȱǻŘřȘǼ
ȱDZ.............................................................şDZŗ.......................................şDZŗ.................................şDZŗ
DZ............................................... ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ.............................ŚŗǯŘȱǻşŗǼ.......................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻ ȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱȱȦȱȱ Ȧȱ ȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZ ...................................................................................ŝŘśȦŝřŖ ....................ŝřś...........................ŝŚŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ.............................ŞřȱǻřǯŘŝǼ.......................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ.............................ŜŝȱǻŘǯŜŚǼ.......................ŜŝȱǻŘǯŜŚǼ
DZ ................................. řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ...........................ŝŘśȱǻŚŚǯŘǼ.....................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ ....................ȱǻ
Ǽ......................ŗŝǯşǻŘŚȘǼȦŗŞǯŜȱǻŘśȘǼ...........ŗşǯřȱǻŘŜȘǼ .....................ŘŖǯŗǻŘŝȘǼȱȱȱȱ
ȱDZ.............................................................şDZŗ.......................................şDZŗ.................................şDZŗ
DZ............................................... ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ.............................ŚŗǯŘȱǻşŗǼ.......................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻ ȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱȱȦȱȱ Ȧȱ ȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
¡ȱȱȱ¢ȱȱȱŝŗŖȬŝŚŖȱȱȱȱǯǯȱȱȱDzȱȱȱȱȱǯ
Șȱ
ȱȱ¡ȱ¢ȱȱȱȱȱȱȱȱŗşŚŖǯȱȱ
ȱ ȱȱ ȱȱěȱ¢ǰȱȱȱȱǰȱȱǻȱǰȱ¡ǰȱǰȱǰȱȱȱ
ȱ ǰȱǯǼǰȱǰȱȱȱȱȱȱȱǻǰȱ¢ǰȱȱǼǯȱȱ
ȱ ȱȱȱȱȱȱȱęǰȱǰȱȱȱȱ ȱȱȱȱ
ȱ ȱȱǯ
14
COURAGE®69(1*,1(/,0,7(':$55$17<
ȱǯȱ ȱȱȱȱȱȱȱȱ ȱ®ȱȱȱ¢ȱȱǯȱ ȱȱȱȱȱ
ȱȱȱȱ ȱȱȱȱ ȱȱȱȱȱȱ ȱǻŘǼȱ¢ȱȱȱȱǰȱȱ
ȱȱȱȱȱȱȱ ȱȱǯȂȱȱȱǯȱȱȱ¢ȱȱ® engine is
ȱ¢ȱȱşŖȱ¢Șȱȱ ¢ǯ
ȱ ¢ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱȱȱǯȱȃȱ ȱ
Ȅȱȱȱȱ¢ȱȱȱǯȱȃȱȄȱȱȱȱǰȱȱȱȱǰȱȱȱ
ǯȱȱȱȱǰȱȱȱ ȱĞȱȱȱȱȱȱȱȱȱȱȱȱ ¢ǯ
ȱȱȱȱ ¢ȱȱ¡¢ȱǰȱȱȱǰȱȱȱȱȱȱȱȱǯǰȱǰȱȱśřŖŚŚǰȱ
ȱȱȱȱ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯ
DZ
ĝȱȱȱȱ¢ȱǻȬǼȱȱ ȱȱşŖȱ¢ȱȱȱȱǯ
ȱ ¢ȱȱȱ¢ȱȱȱȱ¢ȱ¢ȱȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱ ȱȱȱȱȱ¢ȱȱ ¢DZ
ȱȱȱȱȱǰȱǰȱǰȱ ȬȱǰȱȱĴǰȱȱȱȱȱ¢ȱȱ
ǯȱȱȱȱȱȱ ǰȱȱ¢ǰȱȱȱǯ
ȱǯȱȦȱ
ȱȱ
ȱȱȱȱȱǰȱǰȱǰȱȱȱ
ȱȱȱǰȱȱȱȱȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱ
ȱȱǯ
ȱȱȱǰȱȱȱȱ
ȱȱȱȱȱȱ
ǰȱȱȱȱȱ
ȱȱȱ
ȱȱǯȱȱȱȱȱ¡ȱ ¢ǰȱȱȱ
¢ȱȱ£ȱȱȱ¢ȱȱȱǯ
ȱȱȱȱ ȱȱȱ ȱȱȱȱ ¢ȱǰȱȱȱ¡ȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱ¡ȱ¢ȱȱ¢ȱȱ¢ǯ
ȱ ¢ȱȱ¢ȱęȱȱǰȱȱ¢ȱ¢ȱȱȱȱȱ ȱ¢ȱȱȱȱǯ
ȱȱȱDZ
ȱȱȱȱȱȱȱ£ȱȱȱ¢ǯȱȱȱȱȱ¢ǰȱȱȱ ǰȱ ǯǯ
ǰȱȱȱȱȱȱȱȱȱȱǰȱȱ¢ȱ ȱȱȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚǯȱ
ȱǰȱ
ȱǯǰȱ
ǰȱȱśřŖŚŚ
Șȱȱ¡ȱȱȱȱ¢ȱȱȱȱǻǼǰȱ ȱȱȱǻŗǼȱ¢ȱ ¢ȱȱȱȱȦȱǯ
15
Courage PRO™696SHFL¿FDWLRQV
DZ ...................................................................................ŞŗŖ.......................................................................ŞŘŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ...................................................................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ...................................................................ŜŝȱǻŘǯŜŚǼ
DZ ................................. řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ.................................................................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ ....................ȱǻ
Ǽ......................ŗŚǯşȱǻŘŖȘǼ .................................................................ŗŝǯŘȱǻŘřȘǼ
ȱDZ.............................................................şDZŗ.............................................................................şDZŗ
DZ............................................... ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ...................................................................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻ ȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱ ȱȦȱȱ Ȧȱ ȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZ ...................................................................................ŞřŖ.......................................................................ŞŚŖ
DZ ................................................ ȱǻǯǼ......................ŞřȱǻřǯŘŝǼ...................................................................ŞřȱǻřǯŘŝǼ
DZ ............................................. ȱǻǯǼ......................ŜŝȱǻŘǯŜŚǼ...................................................................ŜŝȱǻŘǯŜŚǼ
DZ ................................. řȱǻřǼ......................ŝŘśȱǻŚŚǯŘǼ.................................................................ŝŘśȱǻŚŚǯŘǼ
ȱǻȓȱřŜŖŖȱǼDZ ....................ȱǻ
Ǽ......................ŗŞǯŜȱǻŘśȘǼ .................................................................ŘŖǯŗǻŘŝȘǼȱȱȱȱ
ȱDZ.............................................................şDZŗ.............................................................................şDZŗ
DZ............................................... ȱǻǯǼ......................ŚŗǯŘȱǻşŗǼ...................................................................ŚŗǯŘȱǻşŗǼ
ȱ¢ȱǻ ȦęǼȱȬȱ¡ǰ
ȱ¢ȱȱęȱDZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱŗǯŜȬŗǯŞȱȱǻŗǯŝȬŗǯşȱǯǯȱǯǼȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
DZȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȱ ȱȦȱȱ Ȧȱ ȱȱȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬȬ
¡ȱȱȱ¢ȱȱȱŞŗŖȬŞŚŖȱȱȱȱǯǯȱȱȱDzȱȱȱȱȱǯ
Șȱ
ȱȱ¡ȱ¢ȱȱȱȱȱȱȱȱŗşŚŖǯȱȱ
ȱ ȱȱ ȱȱěȱ¢ǰȱȱȱȱǰȱȱǻȱǰȱ¡ǰȱǰȱǰȱȱȱ ȱ
ȱ ǰȱǯǼǰȱǰȱȱȱȱȱȱȱǻǰȱ¢ǰȱȱǼǯȱȱ ȱ
ȱ ȱȱȱȱȱȱȱęǰȱǰȱȱȱȱ ȱȱȱȱ ȱ
ȱ ȱȱǯ
16
COURAGE PROTM69(1*,1(/,0,7(':$55$17<
ȱǯȱ ȱȱȱȱȱȱȱȱ ȱȱ™ȱȱȱ¢ȱȱǯȱ ȱȱȱȱ
ȱȱȱȱȱ ȱȱȱȱ ȱȱȱȱȱȱ ȱǻŘǼȱ¢ȱȱȱȱ
ǰȱȱȱȱȱȱȱȱȱ ȱȱǯȂȱȱȱǯȱȱȱ¢ȱȱ
ȱ™ȱȱȱȱ¢ȱȱȱǻŗǼȱ¢ȱȱ ¢ǯ
ȱ ¢ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱȱȱǯȱȃȱ ȱȄȱ
ȱȱȱ¢ȱȱȱǯȱȃȱȄȱȱȱȱǰȱȱȱȱǰȱȱȱǯȱȱȱ
ȱǰȱȱȱ ȱĞȱȱȱȱȱȱȱȱȱȱȱȱ ¢ǯ
ȱȱȱȱ ¢ȱȱ¡¢ȱǰȱȱȱǰȱȱȱȱȱȱȱȱǯǰȱǰȱȱśřŖŚŚǰȱȱ
ȱȱȱ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯ
DZ
ĝȱȱȱȱ¢ȱǻȬǼȱȱ ȱȱȱǻŗǼȱ¢ȱȱȱȱǯ
ȱ ¢ȱȱȱ¢ȱȱȱȱ¢ȱ¢ȱȱȱǰȱȱ¢ȱȱ¢ȱȱȱȱȱȱ
ȱȱ¢ȱǯ
ȱ ȱȱȱȱȱ¢ȱȱ ¢DZ
ȱȱȱȱȱǰȱǰȱǰȱ ȬȱǰȱȱĴǰȱȱȱȱȱ¢ȱȱ
ǯȱȱȱȱȱȱ ǰȱȱ¢ǰȱȱȱǯ
ȱǯȱȦȱ
ȱȱ
ȱȱȱȱȱǰȱǰȱǰȱȱȱ
ȱȱȱǰȱȱȱȱȱȱȱȱȱȱȱȱȱ ȱȱȱȱȱȱ
ȱǯ
ȱȱȱǰȱȱȱȱ
ȱȱȱȱȱȱ
ǰȱȱȱȱȱ
ȱȱȱ
ȱȱǯȱȱȱȱȱ¡ȱ ¢ǰȱȱȱ
¢ȱȱ£ȱȱȱ¢ȱȱȱǯ
ȱȱȱȱ ȱȱȱ ȱȱȱȱ ¢ȱǰȱȱȱ¡ȱȱȱȱȱȱȱ
ǰȱȱȱȱȱȱ¡ȱ¢ȱȱ¢ȱȱ¢ǯ
ȱ ¢ȱȱ¢ȱęȱȱǰȱȱ¢ȱ¢ȱȱȱȱȱ ȱ¢ȱȱȱȱǯ
ȱȱȱDZ
ȱȱȱȱȱȱȱ£ȱȱȱ¢ǯȱȱȱȱȱ¢ǰȱȱȱ ǰȱ ǯǯ
ǰȱȱȱȱȱȱȱȱȱȱǰȱȱ¢ȱ ȱȱȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚǯ
ȱǰȱ
ȱǯǰȱ
ǰȱȱśřŖŚŚ
17
KOHLER CO.
FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS
LIMITED WARRANTY
60$//2))52$'(1*,1(6
ȱǯǯȱȱȱ¢ȱǻǼǰȱȱȱȱȱȱǻǼǰȱȱȱǯȱȱȱȱ¡ȱȱȱ
ȱȱȱȱ¢ȱ¢ȱȱ¢ȱȱěȬȱȱǯȱȱȱȱȱŘŖŖŜȱȈȈȱ
ȱȱ¡ȱȱȱǯȱȱǰȱȱȱȱŘŖŖŜȱȱȱȱȱǰȱȱȱȱ
ȱȱȱȂȱȱȬȱǯȱȱȱǰȱŗşşŝȱȱȱȱ¢ȱȱȱȱǰȱȱȱǰȱ
ȱȱȱǯǯȱȱȱȱȱȬȱǯȱȱȱȱȱȱȱȱȱȱȱ ȱ ȱȱ
ȱȱȱȱȱ ȱǯǯȱȱȱȱȱęȱ ȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱǯȱȱǯȱȱ
ȱȱȱȱ¢ȱȱȱȱȱȱȱȱȱȱǰȱȱȱȱȱȱǰȱȱȱȱ
ǯ
ȱȱȱ¢ȱ¢ȱȱȱȱȱȱȱȱȱȱ¢ǰȱȱȱ¢ǰȱȱ¢ȱǯȱ
ȱȱȱȱǰȱȱȱȱȱȱȱȱǯ
ȱȱ ȱȱ¡ǰȱȱǯȱ ȱȱȱȱȱȱǰȱȱȱǻȱȱȱ ȱȱȱȱ
ȱ£ȱǼǰȱȱȱǯ
Ȃȱȱ
ȱȱȱŘŖŖŜȱȱȱȱ ȱȱ ȱ¢ȱȱǯȱȱȱǰȱŗşşŝȱȱȱȱ¢ȱȱȱ ȱ
ȱ ȱ¢ǯȱȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱ ȱȱȱȱȱ¢ȱȱǯȱȱȱǯ
Ȃȱȱ
ǻǼȱ ȱ ȱȱ ȱȱȱȱȱȱȱȱȱȱȱȱȱ Ȃȱǯȱȱǯȱȱȱ
¢ȱȱȱȱȱȱȱȱǰȱȱȱǯȱȱ¢ȱ ¢ȱ¢ȱȱȱȱȱȱȱȱ
¢ȱȱȱȱȱȱȱȱ ȱǯ
ǻǼȱȱ ȱ ǰȱ ǰȱȱȱǯȱ¢ȱ¢ȱ ¢ȱȱȱȱȱȱȱȱȱȱȱȱǰȱǰȱȱ
ȱȱȱęǯ
ǻǼȱ ȱ ȱ ¢ȱǰȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱȱȱȱ¡ǯȱȱŗȬŞŖŖȬśŚŚȬŘŚŚŚȱȱ
ȱȱ ȱDZȱ ǯǯǰȱȱȱȱȱȱȱȱǯȱȱ ¢ȱȱȱȱȱ
ȱȱȱȱȱǰȱȱȱ¡ȱřŖȱ¢ǯ
ȱ¢ȱȱ¢ȱȱȱ ¢ȱȱȱǰȱ¢ȱȱȱȱǯȱȱŗȬşŘŖȬŚśŝȬŚŚŚŗȱȱȱȱȱȱ
ȱǯ
ȱǯȱ ȱȱȱȱȱȱȱȱȱȱȱȱ ȱȱǰȱȱȱǰȱȱȱ
ȱȱǰȱȱȱȱȱǯȱȱǯȱȱ ȱȱȱȱȱȱȱȱǰȱȱȱ
ȱȱȱȱȱȱȱȱ ȱ ȱȱȱȱȱȱȱȱ ȱȱȱȱȱȱ
ȱ ȱ¢ǯ
ȱȱȱŘŖŖŜȱȱȱȱ ȱȱ ȱ¢ȱȱǯȱȱŗşşŝȱȱȱȱ¢ǰȱȱȱȱ
ȱ ȱȱȱ ȱ¢ȱȱȱȱǯȱȱ ¢ȱȱ ȱȱȱȱȱȱȱȱȱ¢ȱȱȱ
ǯȱȱ¢ȱȱȱȱȱȱȱȱǰȱȱȱ ȱȱȱ¢ȱȱǯȱȱȱȱȱȱ ǯȱȱǯȱȱ
ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱ ȱȱȱȱ ¢ǯ
ȱǯȱȱ¢ȱ ¢ȱȱȱ¢ȱ£ȱȱǯȱȱȱȱ ¢ȱǯȱ¢ȱȱ ȱȱȱȱ
£ȱȱȱ ¢ȱȱȱȱȱȱȱȱȱ ȱȱȱ ȱȱȱȱ ȱȱȱǯ
ȱ ȱȱȱȱȱ¢ȱȱȱȱȱȱȱ¢ȱ¢ǯȱȱȱȱ ȱ¢ȱȱ
ȱȱȱȱ ȱȱȱȱęȱȱȱȱȱȱǯȱȱ ȱȱȱȱ
ȱȱ¢ȱ ȱȱȱȱȱDZ
• ¡¢ȱȱǻȱǼȱ
•ȱ ȱȱǻȱǼȱ
•ȱ ¡ȱȱǻȱǼȱ
•ȱ ¢ȱĝȱǻȱǼȱ
•ȱ ȱȱĝȱǻȱǼȱ
18
•ȱ ȱǻǼȱ ȱȱȱ
•ȱ ȱȱȱǻȱǼ
•ȱ ȱȱȱǻȱǼ
•ȱ ȱȱȱȱ¢
•ȱ ȱȱȱǻȱǼ
ȱȱ¡ȱǯ
•ȱ ȱǰȱȱȱęĴȱȱȱǻȱǼȱ
•ȱ ȱȱȱǻȱǼȱ
•ȱ ȱȱȱ
•ȱ ȱȱ¢ȱǻȱǼȱ
•ȱ ȱęǰȱȱęǰȱȱȱȱǻ¢
ȱ ȱęȱȱȱǼȱȱ
•ȱ ȱ¢ȱǻȱǼ
ȱ ȬȱȱǻȱǼ
ȱ ȱ Ȭȱȱȱȱȱȱ¢ȱǻȱǼȱ
ȱȱ ȬȱȱęȱǻȱǼ
ȱ ȱ ȬȱȦȱȱǻȱǼȱ
ȱ ȬȱȱȱǻȱǼ
ȱ ȱ ȬȱȱȱǻȱǼȱ
ȱ ȬȱęȱȱǻȱǼ
ȱ ȱ ȬȱȱȱǻȱǼȱ
ȱ ȬȱȱȱǻȱǼ
ȱ ȱ ȬȱȱȱǻȱǼȱ
ȱ ȬȱȱȱǻȱǼ
ȱ ȱ ȱ
ȱ ȬȱȱȱȱǻȱǼ
ȱȱȱ¢ȱ¢ȱȱȱȱ¢ȱȱȱ DZ
ǻǼȱ ȱ ȱȱȱȱȱȱȱȱǰȱȱǰȱȱ¢ȱȱȱȱ
ȱȱȱȱǯȱęȱȱ¢ȱěȱȱȦȱ¢ȱȱȱȱęȱȱ
ȱȱȱȱ ȱ¢ȱȱǯǰ
ǻǼȱ ȱ ȱȱȱȱȱȱȱȱ¢ȱȱȱȱȱȱĞȱȱęȱȱȱǰ
ǻǼȱ ȱ ȱȱȱȱȱȱǰȱǰȱȱȱȱȱȱȱȱǰȱǯǰ
ǻǼȱȱ ȱȱȱȱȱȱȱȱȱȱ ¢ȱȱȱǰȱ
ǻǼȱ ȱ ¢ȱȬȱȱęȱǰȱȱȱȱ£ȱȱȱȱȱȱȱȬȱȱęȱǯ
ȱȱȱ
ȱ ȱȱȱȱȱȱȱȱȱȱȱǯȱȱǯȱȱȱȱȱȱȱȱ
ȱȱȱȱȱȱȱȱȱȱǯȱȱȱȱȱȱȱȱ ¢ȱǰȱȱȱ
ȱȱȱȱȱȱȱ ǯȱȱǯȱȱȱȱȱ¢ȱ ¢ȱȱȱȱȱȱȱȱ
¢ȱDzȱ ǰȱȱǯȱ¢ȱȱ¢ȱ ¢ȱȱ¢ȱȱȱȱȱȱȱȱȱȱȱȱ
ȱǯ
ȱǰȱȱȱȱȱȱȱȱȱ¢ȱ¢ȱȱȱ¢ȱ¢ȱȱȱȱ
Dzȱ ǰȱ ¢ȱȱȱȱȱ¢ȱȱȱ£ȱȱ. ¢ȱȱȱȱȱ
ȱȱȱȱȱ¢ȱ¢ȱȱȱȱȬ ¢ȱȱȱǰȱȱȱȱȱȱ ¢ȱȱȱȱ
ȱǯ
19
FORM NO.: 32 590 01-B
ISSUED:
9/05
REVISED: 2/09
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