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WHEEL BALANCER READ THIS ENTIRE MANUAL BEFORE OPERATION BEGINS RECORDHERETHE FOLLOWINGINFORMATION WHICHIS LOCATED ON THE SERIALNUMBERDATAPLATE Serial No. M o d e lN o . Manufacturing date. INDEX lmportantsafetyinstructions * P r e c a u t ii on ni n s t a l l a t i o n a n d o p e r a t i o n - *Galfyourattention problems to thefollowing 1 . T e c h n i cdaalt a ----1 --- 1 ------1 ----2 -2. Thebalance weightplumb(block) usedin thedetector- --- 2 3. Maincomponents of GBseriesdynamic balance detector --- 2 panel 4. Knobsandindicator Lampson controlling 5 . B a s i co p e r a t i oonf b a l a n cdee t e c t o r a ns d e l e c t i oonf f u n c t i o n s - - - 3 -----5 -5.1( b la l a n c e r )whee ------5 .5.2( ) w h e ebla l a n c e r ----- 6 positioning 6. Counter - - -7 7. Self-calibration ---8 --8. Standard accessories of CBseriestiredynamic balance detector -- I -9. Optional accessories of CBseriestiredynamic balance detector- ---8 10. Standardaccessories(List) -11. Codein computer self-diagnosis of GBseriesbalance detector12. Troubleshooting -----9 - - --9 -----9 IM P O RT A NT S A F ET Y ' N ST R U C T IO N S R e a d t h e s e s a f e t y i n s t r u c t i o n se n t i r e l y ! R e a d a n d u n d e r s t a n da l l s a f e t y i n s t r u c t i o n sb e f o r eo p e r a t i n gm a c h i n e Precautionin installationand operation *Don' t plac e t he d e te c to ri n a n e x tre meh o t o r col d condi ti on,and avoi dsetti ngthe machi necl oseto the heat ing r adiat ort ,ap,air h u m i d i fi ear n d s to v e s . " Don' tplac et he d e te c to n r e a rth e w i n d o wu n d e rthe di rectsunshi ne.l n caseof i nevi tabl e, the w i ndowcurtai n, shieldand hood shouldbe usedto shadethe detector. *No c ont ac of t t h e ma c h i n ei s a l l o w e dw i th d u s t,a mmoni um, al coholdi , l uentsand pul veri zed adhesi ve, etc. *T hedet ec t ors h o u l db e i n s ta l l e d o n a l e v e l e dg r ound. "Neverplaceit closeto the air compressor or any substancethat may generatevibration. *Duringthe operationdon'tcloseto the detectorunlessthe operator. *The dynamicbalancedetectorshoulduse separatedpower socket.Don'tconnectany otherwire in this socket. A t t ent ionm us tbe p a i dto th e re l i a b l eg ro u n d i n g, i f therei s no groundi ng connecti on i n the socket,i t mustbe addedbeforeconnectwith the powersource. *T hewir e lineof d y n a mi cb a l a n c ed e te c to sr h o ul dbe prevented fromsteppi ngon. *A space of 50 cm width shouldbe left betweenthe wall and detectorto ensurethe ventilation for heat.Spacesalso shouldbe lefton the leftand rightsidesof the machinefor operatorto operatethe machinewithoutobstacle. *Contactwith the specialserviceman for maintenance beforeyou haveto movethe dynamicbalancedetector. Callyour."t|:.lrion,!othe follow,n,g.,lroblems *Neverdismountor refitthe dynamicbalancedetectorby yourself. *The part of rotationalshaftshouldbe preventedfrom *The dynamicbalancedetectorcan be restartedonly .On the top of dynamicbalancedetectorneverput any strike. 5 secondslateraftershut down. many heavysubstances. *Please refer the content of self-calibration in case of abnormaloperation.Cutoff the powersupplyand pullout the plug immediately, if the noise,smokeor any otheraccidentstake placesuddenly,then informthe relevantserviceman. *ln front of the power socket of the dynamicbalancedetector,spacemust be leftso that you can rapidlypullout the plug. *The dynamic balancedetectorcan't be used beyond the scopeof its functionsstipulatedin the manual. l.TechnicalData *1&q6ryn-rryaaE|ta Max.wheelweight Cycle time 70kg <10s Powersupply 22OV|11OV 50/60H2 Workingtemperature -5C---50C Balancingfunction DYNAMIC.STA. ALU1. ALU2. ALU3 Balancingprecision 1g Rim diameter 10"--24" Rim width 1.5"---20" Net weight 150k9 2.Thebalanceweight plumb (block)used in the detector 2.lStackedpackageof balanceweightplumb. (Ordinarysteelrim sectionand aluminumalloyrim section) 2.2stuckbalanceweightplumb. (Aluminumalloyrim section) Note: The errors in balance weight plumb directly affect the tesfed resutf of the detector. 3.Maincomponentsof GB seriesdynamicbalancedetector - - . . . T : , 1 F - 8 - . r - ' * * - - ' - Side cover plate ( Side view ) t Front view ) (Side view) 2 4 . K n o b sa n d i n d i c a t o rL a m p s o n G o n t r o l l i n gP a n e l 1. tr press Distance settins knob. down EI tt to adjustthe setteddistancevalueon indicator @ lt-11 2. II Widthsetting knob.pressdown H to adjustthe settedwidthvalueon indicator. 3. tr Diasetting knob.Press down rffir lffl TIIt to adjustthe settedDia valueon indicat or. 4. tr H @l ll-11 Highprecision balance knob.Indicator d i s p l a v s "0 0 " w h e n unbalance<Sg,press downthis knobto showthe left unbalancevalue. 5. E Knobfor automatically testthe inputtingvalue. 6. tr Knobfor staticbalanceand selectingthe position& modeof ALU balancingblock. t Knobfor emergencyshutdown. 'E''ry E Valuedisplayindicator. 11.12'ffiPositioninglampforunba|ancepoint' Balancingblockmodeindicating lamp. 3 :.'i:;1 1. fil . "".i.:{j1.,;i D i s t a n csee t t i nkgn o bP. r e s d s o w n@ @ toadjustthesetteddistanceva|ueonindicator'G 2. m w i d t hs e t t i nkgn o bp. r e s sd o w n@ t o a d j u s tt h e s e t t e dw i d t hv a l u eo n i n d i c a t o r 3. lil @ ]||:l knob. Press down@ Diasettins @ t o a d j u stth es e t t e dD i av a l u eo ni n d i c a t o r {!Fl 4.@Highprecisionba|anceknob.|ndicatorGdisp|ayS,,00,,when u n b a l a n c e < 5 9p,r e s sd o w nt h i s k n o bt o s h o wt h e l e f tu n b a l a n c ev a l u e . 5. 6. I I 7. 8. K n o bf o r s t a t i cb a l a n c ea n d s e l e c t i n gt h e p o s i t i o n& m o d eo f A L U b a l a n c i n gb l o c k . g g, 9 . 10 . 11.12. 13. K n o bf o r a u t o m a t i c a l ltye s tt h e i n p u t t i n gv a l u e . K n o bf o r e m e r g e n c ys h u td o w n . S t a r t i n gk n o b . V a l u ed i s p l a yi n d i c a t o r . P o s i t i o n i n lga m pf o r u n b a l a n c ep o i n t . lamp. B a l a n c i n gb l o c km o d ei n d i c a t i n g 4 5 . B a s i c o p e r a t i o n o f b a l a n c ed e t e c t o r a n d s e l e c t i o no f f u n c t i o n s 5 . 1( ) w h e e lb a l a n c e r @ 5.1.1 Turn on the powerswitchon the leftsideof the detector,indicator9 displays " C 8 2 " 1 0 s h o w " 0 0 " a n d t h e nt h e i n d i c a t o r9s, 1 0c h a n g et o " A " ," 8 . 0 " , , 5 . 1 . 2M o u n t i n go f t i r e Select the positioningcone that fits the central hole of the rim,to installit at the centerof rotational shaft,thentightenand lockit withthe handlenut. ( T h e m a x i m u mw e i g h to f w h e e l s h o u l dn o t m o r e t h a n 7 0 k 9 . ) 5 . 1. 3 I n p u t h e v a l u eA Pullthe distancegaugeA to the position,wherethe balanceblockis to be setted. Press EI E knobs and input the readingon the gaugeintoindicator10, '' t' meanwhilethe indicator9 shoulddisplaythe valueas A 5 . 1 . 4I n p u t h e v a l u eL Use the widthgaugethat takenfrom the accessoriesto measurethe width between two sidesof the rim,pressII ll XnoOs to inputthe readingon the gaugeintothe 'r i n d i c a t o1r 0 , m e a n w h i l teh e i n d i c a t o r gs h o u l dd i s p l a y t h ev a l u ea s , L 5 . 1 . 5I n p u t h e v a l u eD Afterthe valueof Dia.confirmed,pressII E nobsto inputthe valueintothe indicator10, meanwhilethe indicator9 shoulddisplaythe valueas " D '' w 5.1.6 Pressthe startingknob to startthe operation;severalsecondslater,the detector wil I automaticallystop. (Pulldown the protectionhood, the detector of B type will automaticallystart up.) 5 . 1 . 7D i s p l a yt h e u n b a l a n c vea l u e The value displayedby indicators 9 and 10 is the valueof unbalance, rotatethe wheelby hand,the positioning lamps11,12will constantly flash. 5 . 1 . 8R i g h t t i lal l l l a m p si n a s e t o f 1 1 o r 1 2 s t a r t t ol i g h t ,i t m e a n st h a tt h e p o s i t i o n of rim'shighestpointis the unbalancepoint.Amongwhichthe 11 represents the valueof internalrim sideand the 12 represents the valueof externalrim side. 5.1.g.Atthe unbalancepointof the rim,mounta balanceblockcorresponding to the measuredvalue,the indicator9 represents internalsideof the rim,whilethe indicator10 represents the externalsideof the rim. " " procedure 5.1.10 Repeatthe 6-10 till the indicators9 and 10 show 00 5.1.11 Dismountthe tire from the rotationalshaft.the balancedetectionis nowfinished. 5 I Selectionof functions This lamp lightingshows that it is adapt to the tires used for motorcycle,or those wheels at both sides of which placingthe balanceblock is not allowed. T h i s l a m p l i g h t i n gs h o w st h a t i t i s a d a p tt o t h e a l l o yr i m ,a t t h e s h o u l d e ro f w h i c ht h e b a l a n c eb l o c kc a n b e s t u c ko n . T h i s l a m p l i g h t i n gs h o w st h a t i t i s a d a p tt o t h e a l l o yr i m ,o n t h e e x t e r n a hl i d d e ns i d e o f w h i c ht h e b a l a n c eb l o c kc a n b e s t u c ko n . E T h i s l a m p l i g h t i n gs h o w st h a t o n t h e e x t e r n a sl i d e o f w h i c ht h e b a l a n c eb l o c kc a n b e stuck on, and at the internalside of the rim, the balanceblock can be bracedor inserted. When the four sets of indicatorsall went out, it shows the standardbalance.(When ever you start the detector,the computerautomaticallyset at such state.) 5.2( )WHEEL BALANCER 5.2.1Turn on the power switch on the front panel. The indicator9 displays"850"andthen indicators 9.'10changeinto"A","8.0". 5 . 2 . 2M o u n t i n go f t i r e : Selectthe positioning conethatfitsthe centralholeof the rim,to installit at the centerof rotational shaft,then tightenand lockit withthe handlenut. (The maximumweightof wheelshouldnot morethan 70kg) 5 . 2 . 3 I n p u t h e v a l u e" A " Pullthe distancegaugeA to the position,wherethe balanceblockis to be setted. PressG| knobsand inputthe readingon the gaugeintoindicator',|0, Gt meanwhilethe indicator9 shoulddisplaythe valueas "A" 5 . 2 . 4 I n p u t h e v a l u e" L " U s e t h e w i d t hg a u g et h a tt a k e nf r o mt h e a c c e s s o r i e tso m e a s u r et h e w i d t h b e t w e e nt h e t w o s i d e so f t h e r i m , p r e s s @ k n o b st o i n p u tt h e Gf m e a s u r e dw i d t hi n t oi n d i c a t o1r 0 ,m e a n w h i l e i n d i c a t o9r s h o u l dd i s p l a yt h e v a l u ea s " L " 5 . 2 . 5 I n p u vt a l u e" D " A f t e rt h ev a l u eo f r i mD i ac o n f i r m e dp,r e s s@ Gf k n o b st o i n p u t h e v a l u ei n t ot h e i n d i c a t o 1 r 0 , m e a n w h i l et h e i n d i c a t o 9r s h o u l dd i s p l a yt h e " D " . v a l u ea s 5 . 2 . 6P r e s s t h e s t a r t i n g k n o b t o s t a r t t h e o p e r a t i o n . 7 secondslaterafterstarting,the detectorwill automatically stop.(Pulldown the protectionhood,the detectorof B type will automatically startup.) 5 . 2 . 7D i s p l a yt h e v a l u e o f u n b a l a n c e The valuedisplayedby indicators 9 and 10 is the valueof unbalance.Rotate lamps11 and 12 will constantly the wheelby hand,the positioning flash. 6 ffiross 5 . 2 . 8 R i g htti l la l l l a m p si n a s e t o f 1 1 o r 1 2 s t a r tt o l i g h tt h a t m e a n st h e h i g h e s tp o i n to f r i m i s t h e u n b a l a n c ep o i n t .A m o n gw h i c ht h e i n d i c a t o 1r 1 r e p r e s e n t st h e v a l u eo f i n t e r n a sl i d e o f t h e r i m a n d t h e 1 2 r e p r e s e n t st h e v a l u e o f e x t e r n a ls i d e o f t h e r i m . 5.2.9At the unbalancepointof the rim,mounta balanceblockcorresponding to the measuredvalue.The indicator9 representsinternalside of the rim, whilethe indicator10 represents the externalsideof the rim. procedures 5.2.10Repeatthe 6-10 untillthe indicators 9 and 10 show"00" 5.2.11Dismount the tire from the rotationalshaft.the balancedetectionis now finished S e l e c t i o no f f u n c t i o n s tEl I IELII | --)I r-tr t - l t - t I This lamp lightingshowsthat it is adaptto the tiresthat usedfor motorcycles, or thosewheelson both sidesof which placingthe balanceblockis not allowed. | I I B [--I I I lEltr I r-tr I I t l-!r - I t - I - I I I - I This lamplightingshowsthat it is adaptto the alloyrim,at the shoulderof whichthe balanceblockcan be stuckon. Thislamplightingshowsthatit adaptsto the alloyrim,on the hiddenexternal sideof whichthe balanceblockcan be stuckon. I t t I I tEtt I lrrl I I I t - l Thislamplightingshowsthaton the externalsideof whichthe balanceblock can be stuckon, and on the internalsideof the rimthe balanceblockcan be bracedor inserted. Whenthe foursetsof the lampsall wentout,it showsa stateof standard balance(Wheneveryou startthe detector, the computerwill automatically set at suchstate.) positioning 6.Gounter :r'.::.:eFa!.F1€;!..-=:;{.1a.:€ir!:+!=gt*+..:*. Counterpositioningmethodis a widelyused method.lt is applicable to commonsteel rims #-m€rr+ and aluminumalloyrims. Especiallyfor the new rims, and it can providehigh balance precision. Proceduresof counterpositioning: Place the springwith the bottomtowardthe balance ro**l*F;;l -ffi-*l suitablecone wneet I | 7 | | | | Q u i c kb o l t cap 7.Self-calibration W h e n t h e r e i s d o u b t i n t h e p r e c i s i o no f t h e m e a s u r e dv a l u et h i s f u n c t i o nc a n b e u s e d .D o n ' ts h u t d o w n t h e d e t e c t o rd u r i n gt h e o p e r a t i o n b, e c a u s ei t m a y c a u s et h e i n p u t t i n go f t h e w r o n gv a l u e . ( D o n ' ta r b i t r a r i l yu s e t h i s f u n c t i o n ) P r o c e d u r e si n o p e r a t i o n : @+@ 1 , M o u n tt h e b a l a n c e dt i r e . 2 . P r e s sd o w nt h e " R " k n o b ,a f t e r a b o uht a l fa s e c o n d p, r e s s t h e s t a r t i n g k n o b . T h e i n d i c a t o r s 91a0ns dh o w " C A L " - " C A L " , t h e p o s i t i o n i nlga m po f u n b a l a n c w e i l l f l a s hs e v e r a l s e c o n d a s ,n d t h e n w e n to u t a u t o m a t i c a l l y . 3 . P r e s sd o w nt h e s t a r t i n gk n o b ,a f t e rs e v e r a sl e c o n d st h e d e t e c t o r a u t o m a t i c a l lsyt o p ,t h e i n d i c a t o r 9 s a n d 1 0 s h o w " A d d " - ' t 1 0 0" A d d a b a l a n c eb l o c ko f 1 0 0 9a t a n y p o i n to f e x t e r n a sl i d eo f t h e r i m . 4 . P r e s s t h i sk n o b ,t h e w h e e lw i l lr o t a t e t, h e i n d i c a t o r9s a n d 1 0 s h o w " E n d " - " C A L "t ,h e c a l i b r a t i o ins complete. S.Standardaccessoriesof GB SeriesTire DynamicBalanceDetector c *. Positioning conesfor axis Thread rod {F egc Plumb100g fr \\ nip Countenrueight Q u i c kb o l t c a p Calipers Spring Plasticcup 9.Optionalaccessoriesof CB Series Tire Dynamic Balance Detector Protection cover Extra-large cone 8 flange ' t t t:, 10.Standardaccessories(List) . : . ' , . : . : . ' i l i - : ' _ : . : : . . : - ' , - , , . *Counterweightnip * Caliper *Positioningcone for axis *Q uic k bolt c ap *Thread rod *P lum b l00g *P las t ic c up *S pr ing lPiece lPiece 3Picccs lPiecc lPiece I Piece lPiece lPiece 1 1 . C o d ei n C o m p u t e rSelf-diagnosisof CB Seri.gsBalance Detector Trouble in phasegeneratoror power plate, replace it. Rotation speedis too low or wheel hasn'tbeen mounted (with tire). Too big unbalance,try other wheel Errors in power system,rotational direction is not right. Nonsense. Memory damagedor signal lost, calibrate again or renovate. The procedureof calibrationis not appropriateor computerplate or sensordarnaged. l2.Troubleshooting Svmptom Gause No displayon the screenafter starting 1.Externalpowermalfunction. 2.Powerplatemalfunction 3.Loosenconnectionbetween computerplateand power plate. 4. Computerplatemalfunction. l .C heckthe externalpow ersup ply 2.Replacethe powerplate. 3.C heckthe pl ugof the connect ing line. 4.R epl ace the computerpl ate. 1.Theconnectionof the switchis n o tw el l . 2 .D e adcomputer. 1.Openthe coverand ti ghtenth e plugof the touchswitch. 2.S tartthe machi neagai n. T he dis playi s n o rma l b , u t th e brakedoes not work. 1.Loosenconnectionbetween computerplateand powerplate. 2.Powerplatemalfunction 3.Computerplatemalfunction. l .Ti ghtenthe connecti ng l i ne betweenthe computerplateand the powerplate. 2.Replacethe powerplate. 3. Replacethe computerplate. The startingis slowwith failure in br ak ingan d i mp re c i s i oinn balanc e. Drivingbelt is too loose. Adjustthe positionof the motoror changethe dri vi ngbel t. T he oper at io ni s n o rm a l b , u t th e balancevalueis not accuracy. 1 .T h ebodyof machi nei s pl aced unstably. 2.Affectedby the cone or quick boltcap. 3.Thewheelis not mountedtiohtlv. 4.Thepowersupplyinsidethema chi nei s unstabl e. 5.Powervoltagefluctuateviolently. val uechanged. 6 .T h ecal i brati on 7 . T h e val uei nsi dethe machi ne c h a nged. 1.Getri d of the probl em,according to the testingresult. 2.R e-ti ghten the qui ckbol tcap. 3.C heckthe pow ersuppl y. 4.Theoperatorcan adjustthe power supplyby self. 5.Replacethe computerplateif necessary. 6.Re-calibrate it accordingto the U ser' sManual . T . l n p utth e d a t ao f d i s , l n - l , S FaAg a i n , accordingto the markson the machi ne,then cal i bratei t againt o checki f the machi new ork no r m ally. T he dis playis n o rma l ,b uth t e startingswitchand the inputing k nobsheadsA .L .Ci s m a l fu n c ti o n 9 Solution