Download PDF
Transcript
UNIT INSTALLATION RETAIN FOR FUTURE USE DRIVESYSTEMS 5. Concrete foundation Table 2B: Tightening Torque for Metric Reducer Mounting Bolts If a concrete foundation is used, allow the concrete to set mSNMZCFGPSFCPMUJOHEPXOUIFHFBSESJWF(SPVUTUSVDUVSBM TUFFM NPVOUJOH QBET BOE CPMUT PG TVGmDJFOU TJ[F JOUP UIF concrete, to adequately distribute the load stress onto the concrete foundation. Figure 1: Concrete Foundation ! Grouted Structural 4UFFM.PVOUJOH1BET " .PVOUJOH#PMUT # Concrete Foundation 6. Bolt connections for footed & flange mounted units /03%GPPUFESFEVDFSTBOEnBOHFNPVOUSFEVDFSTXJUI# nBOHF IBWFDMFBSBODFEFTJHOFEJOUPUIFNPVOUJOHIPMFTUP BMMPX GPS TPNF NJOPS BEKVTUNFOUT JO BMJHONFOU #P*U TJ[F TUSFOHUI BOE RVBOUJUZ TIPVME CF WFSJmFE UP JOTVSF QSPQFS torque reaction capacity whatever the mounting arrangement. Tightening torque for gear reducer mounting bolts, and recommended fastener grades, are provided in Table 2. Table 2A: Tightening Torque for Inch Reducer Mounting Bolts Thread Size Tightening Torque Grade SAE 5 / ASTM A449 Grade SAE 8 (in) (lb-in) (lb-ft) (Nm) (lb-in) (lb-ft) (Nm) 1/4-20 5/16-18 3/8-16 1/2-13 5/8-11 3/4-10 7/8-9 1-8 1 1/8-7 1 1/4-7 1 3/8-6 1 1/2-6 1 3/4-5 85 190 330 825 1,660 2,960 4,750 7,100 - 7.1 16 28 69 138 247 396 592 9.6 21 37 93 188 334 537 802 - - 120 267 470 1,170 2,340 4,180 6,700 10,000 14,800 20,600 27,200 35,800 53,500 10.0 22 39 98 195 348 558 833 1,233 1,717 2,267 2,983 4,458 13.6 30 53 132 264 472 757 1,130 1,672 2,327 3,073 4,045 6,045 - U10060 - 2 of 2 t $BMDVMBUFE UJHIUFOJOH UPSRVFT BSF CBTFE B DPOWFOUJPOBM 60°, clean and dry (un-lubricated) thread, with threadfriction and head-friction equal to 0.15. Above Tightening Torque ISO Grade 8.8 ISO Grade 10.9 (mm) (lb-in) (lb-ft) (Nm) (lb-in) (lb-ft) (Nm) . . . . . . . . . . . . . . . . 28 57 97 239 469 814 1,283 2,036 2,036 4,071 5,576 6,992 10,178 14,161 24,605 39,563 2.4 4.7 8 20 39 68 107 170 170 339 465 583 848 1,180 2,050 3,297 3.2 6.4 11 27 53 92 145 230 230 460 630 790 1,150 1,600 2,780 4,470 42 82 142 345 690 1,195 1,903 2,965 2,965 5,841 7,966 10,178 14,604 19,914 34,606 55,671 3.5 6.9 12 29 58 100 159 247 247 487 664 848 1,217 1,660 2,884 4,639 4.7 9.3 16 39 78 135 215 335 335 660 900 1,150 1,650 2,250 3,910 6,290 t $BMDVMBUFEUJHIUFOJOHUPSRVFTBSFCBTFEPOBDPOWFOUJPOBM 60°, clean and dry (un-lubricated) thread, with threadfriction and head-friction equal to 0.15. t 8IFO VTJOH NFUSJDGBTUFOFST /03% SFDPNNFOET B minimum ISO Grade 8.8 bolt. 7. Mounting the prime mover 8IFOUIFNPUPSJTOPUnBOHFNPVOUFEPSJOUFHSBMMZNPVOUFE to the gearbox, it is important to properly secure and align the gear drive with respect to the driven machine before attempting to align the prime mover or motor. " "GUFSUIFNBJOHFBSESJWFJTQSPQFSMZBMJHOFEBOECPMUFEJO place, align the prime mover with respect to the reducer input shaft. # 6TFTIJNTVOEFSUIFGFFUPGUIFQSJNFNPWFSBTOFFEFE and secure in place with the proper mounting bolts. Dowel QJOTNBZCFmFMEJOTUBMMFEUPIFMQQSFWFOUNJTBMJHONFOU and ensure proper realignment if removed for service. IMPORTANT NOTE 8IFOVTJOHBIJHITQFFEDPVQMJOHDPOOFDUJPOCFUXFFO the prime mover and the reducer, check alignment per the coupling manufacturers recommendations. If the coupling is misaligned, the reducer alignment or shimming is incorrect. Re-align the gear reducer and re-check the high-speed coupling alignment before realigning the motor. t 8IFOVTJOHJODIGBTUFOFST/03%SFDPNNFOETBNJOJNVN (SBEF 4"& "45. " GPS TJ[FT VQ UP 6/$ BOE (SBEF4"&GPSBMMMBSHFSTJ[FT NORD Gear Limited Toll Free in Canada: 800.668.4378 06.09.09 NORD Gear Corporation Toll Free in the United States: 888.314.6673 www.nord.com/docs