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Parts Manual Serial number range TH-1955 From serial n.: 19925 Part No. 645012 Rev B July 2009 Parts Manual Template Rev Date Change A 30/10/2008 Initial release A1 24/11/2008 Added Tables 58.2511.9001-A, 58.2511.9005-A 58.1600.9004-A, 09.4610.0025-A 58.2513.1007-A, 56.0010.0005-A 58.2900.0014-A, 58.1401.1002-A A2 05/01/2009 Revised Tables 605892-A, 605914-A, 605980-A, 58.2514.1000B-A, 605895-A A3 21/01/2009 Revised Tables 605919-A, 605890-A, 605918-A, 605892-B. B 10/07/2009 Revised Tables 605519-A, 605674-A, 605892-C, 605659-A, 605660-A, 605661-A, 605662-A, 605663-A, 605664-A, 605665-A, 605916-A, 605890-B, 605980-B, Added tables: 606261-A, 606262-A, 58.0904.7010-A. Rev Date Change October 2008 Technical Publications Terexlift has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Terexlift policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Terexlift of errors and send in suggestions for improvement. All communications will be carefully considered for future printings of this and all other manuals. Contact Us: The technical data contained in this document is indicative and not binding, insofar as TEREXLIFT S.r.l reserves the right to make modifications and improvements to its products at any time in order to enhance the quality thereof. www.terex.com e-mail: [email protected] 57.0411.0021 Rev A October 2008 First Edition, First Printing Printed on recycled paper Printed in Italy iv TH-1955 Part No. 57.0411.0021 October 2008 How to Read Your Serial Number Chassis serial number (The chassis serial number is punched on the front right part of the chassis side member) TH 1955 P 08 19925 MODEL ENGINE TYPE SERIAL NUMBER YEAR OF MANIFACTURER Machine data plate (On machines destined for the Italian market, the machine data plate is installed in the driving cab, on the right, and is well-visible when the door is opened. On the machines destined for foreign markets, the data plate is applied on the front right side of the chassis) Part No. 57.0411.0021 TH-1955 v October 2008 This page intentionally left blank. vi TH-1955 Part No. 57.0411.0021 July 2009 Table of Contents This manual is updated frequently. Each parts figure listed below has a figure number and a revision number. If a figure is updated with new information, the revision number or “Rev” is updated (example: from Rev A to Rev B). 605663 B Rear Axle Differential ..........28 605664 B Rear Axle Steering Axle ......30 605665 B Rear Axle Steering Cylinder and Coupling Support .........32 3 • Engine Components Figure 605888 Rev Description B Decals, View 1 How to Read Your Serial Number .............................. iii 605519 B Diesel Engine Engine Cooling System ..... 34 605918 B Diesel Engine Exhaust System Injection - Accelerator ........ 36 605892 D Diesel Engine Hydraulic Pumps ............... 38 Parts Stocking List .................................................... viii How To Order Parts ......................................................x Order Form ...................................................................xi 1 • Decals 605888 A Decals, View 1..................... 2 605889 A Decals, View 2..................... 4 4 • Cab Components 605914 B Closed Cabin, View 1 ........ 40 605671 A Closed Cabin, View 2 ........ 42 58.2511.9011 A Heater ............................... 44 605980 C Dashboard......................... 46 605528 A Components Distributor And Joystick ..... 48 2 • Drive Chassis Components 5 • Boom Components 605919 B Rear Chassis ......................6 605674 B Boom (1st and 2nd Telescopic Element) .......... 50 605916 B Left Chassis ........................8 605677 A Forks ................................. 52 605890 C Right Chassis .....................10 605678 A Cylinders ........................... 54 58.1701.4002A A Road Lights ........................12 58.1701.4002B A Road Lights (Electrical Part) ..................14 6 • Hydraulic System 605657 A Hydraulic Oil Tank ..............16 58.2512.1000A A 605658 A Driveline and Wheels .........18 Hydraulic Quick Coupling for Attachment (Hydraulic part 1) ................... 56 605659 B Front Axle Differential.........20 58.2512.1000A A 605660 B Front Axle Reduction Gear ..................22 Hydraulic Quick Coupling for Attachment (Hydraulic part 2) ................... 58 605661 B Front Axle Brake ................24 58.2512.1000B B 605662 B Front Axle Steering Cylinder ................26 Hydraulic Quick Coupling for Attachment (Electrical part) ....................... 60 Table of Contents continues on next page. Part No. 57.0411.0021 TH-1955 vii July 2009 Table of Contents 605536 A Valve Block ............................ 62 606261 A 605895 B Hydraulic System Fork Balancing ....................... 64 Air Conditioning Cabin Parts .........................106 58.0904.7010 A Hydraulic System Auxiliary Circuits .................... 66 Air Conditioning Perkins Engine ....................110 606262 A Air Conditioning Electrical Parts ....................112 605896 A 605897 A Hydraulic System Lifting and Boom Extension ... 68 605899 A Hydraulic System Radiator .... 70 605901 A Hydraulic System Hydraulic Switches................. 72 605903 A Hydraulic System Transmission .......................... 74 605905 A Hydraulic System Casappa Pump ...................... 76 605906 A Hydraulic System Hydraulic Piloting Line Main Valve...................... 78 605907 A Hydraulic System Joystick ..... 80 605909 A Hydraulic System Power Steering System ......... 82 605910 A Hydraulic System Negative Brake ...................... 84 7 • Electric Installation 605911 A Fuse Box ............................... 86 605912 A Electric Installation................. 88 58.2511.9001 A Heater .................................... 90 58.2511.9005 A Work Lights............................ 92 58.1600.9004 A Front Grill ............................... 94 09.4610.0025 A Seat Spring ............................ 96 58.2513.1007 A Rubber Platform .................... 98 56.0010.0005 A Flashing Beacon ................... 100 58.2900.0014 A Lock Forks ............................ 102 58.1401.1002 A Special Air Filter.................... 104 8 • Optionals viii TH-1955 Part No. 57.0411.0021 October 2008 Notes Part No. 57.0411.0021 TH-1955 ix October 2008 Notes x TH-1955 Part No. 57.0411.0021 October 2008 Parts Stocking List Required Parts Manuals The following parts are required to perform maintenance procedures as outlined in the TH-1955 Operator’s and Service Manuals. Terexlift offers the following support documents for these models: Title Description Part No. Diesel Fuel Filter ........................................ 07.4501.0139 Engine Oil Filter ......................................... 07.4501.0138 Part No. Terex TH 1955 Operator’s Manual, 1st edition..................... 57.0100.5605 Terex TH 1955 Service Manual, 1st edition (English) .......... 57.4400.9201 Hydraulic Oil Filter Cartridge ...................... 07.0700.0023 Engine Air Filter Primary Cartridge ............. 07.0700.0037 Engine Air Filter Secondary Cartridge ........ 07.0700.0036 Oil Filter Immersed in the Tank ................... 09.4604.0004 Manual, PERKINS ...................................... 07.0501.0019 Part list abbreviations ZN RNFT FLNG PSNT OC PSRT CNTF Zinc-plated Reinforced Flanged Heavy type Eye Through-coupling Hole centre Used Varnishes Description Type Terex Grey ........................................................ RAL 7012 Terex White ...................................................... RAL 1013 Terex Matte Black for Cylinders ........................ RAL 9005 Part No. 57.0411.0021 TH-1955 xi October 2008 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Terexlift product: Machine model number Machine serial number Terexlift part number Part description and quantity Purchase order number “Ship to” address Desired method of shipment Name and telephone number of the authorized Terexlift Distributor in your area Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department. If you don’t know the name of your authorized distributor, or if your area is not currently serviced by an authorized distributor, please call Terexlift. Machine Information ZONA INDUSTRIALE I-06019 UMBERTIDE (PG) - ITALY Telephone: +39 075 941811 Fax: +39 075 9415382 www.terexlift.it Genie North America Telephone (425) 556-6551 Toll Free (877) 367-5606 in U.S.A. and Canada Fax (425) 556-8659 Genie UK Parts Telephone (44) (0) 1476 584352 Parts Fax (44) (0) 1476 584340 Genie Australia Parts Telephone (617) 03375 1660 Parts Fax (617) 03375 1002 Genie France Parts Telephone (33) (0) 237 26 09 99 Parts Fax (33) (0) 237 31 50 10 Genie Germany Parts Telephone (49) (0) 4202 885223 Parts Fax (49) (0) 4202 885225 Model Serial Number Date of Purchase Genie Scandinavia Parts Telephone (46) (31) 575100 Parts Fax (46) (31) 579020 Genie Iberica Parts Telephone (34) (93) 5795042 Authorized Terexlift Distributor Phone Number Genie Brazil Parts Telephone (55) (114) 1665755 Parts Fax (55) (114) 1665754 Genie Japan Parts Telephone (81) (33) 4536082 Parts Fax (81) (33) 4536083 Genie China Parts Telephone (86) (215) 3852570 Parts Fax (86) (215) 3852569 xii TH-1955 Part No. 57.0411.0021 Service Parts Fax Order Form Fax to: 0039 075 9418 146 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Ship To Remove this page and make copies Remove this page and make copies Bill To Ship Via Purchase Order Number Model(s) Serial No.(s) Optional Equipment Part Number Description Quantity Price All back-ordered parts will be shipped when available via the same ship method as the original order unless Noted below: Ship complete order only - No back orders Ship all available parts and contact customer on disposition of back-ordered parts Other (please specify) FOR GENIE USE ONLY Order Number Origin Code Date Scheduled Ship Condition Order Total Terms Code Comments October 2008 This page intentionally left blank. xiv TH-1955 Part No. 57.0411.0021 October 2008 Parts Figures Part No. 57.0411.0021 TH-1955 1 • Decals October 2008 Figure 605888 Rev Description A Decals, View 1 Injection Hazard Escaping fluid under pressure can penetrate skin, causing serious injury. Relieve pressure before disconnecting hydraulic lines. Keep away from leaks and pin holes. Use a piece of cardboard or paper to search for leaks. Do not use hand. Fluid injected into skin must be surgically removed within a few hours by a doctor familiar with this type of injury or gangrene will result. 7 21 82558 B 09.4618.0780 5 9 INSTRUCTIONS 1 0 10 2 8 09.4618.0781 80 6 60 WARNING 0 20 Crush Hazard 40 Machine movement can cause serious injury or death. 4 Stay away from machine. 23 3 114365 A 11 TP5 TP4 TP3 TP2 TP1 09.4618.0786 2 13 NOTICE 1 09.4618.1025 14 22 15 NOTICE P= 4.5 bar 65 psi 09.4618.0776 18 17 19 HYDRAULIC OIL TEREX 16 20 15 SAFETY PIN STORAGE POSITION WORKING POSITION P= 4.5 bar 65 psi 09.4618.0791 2 TH-1955 Part No. 57.0411.0021 1 • Decals October 2008 605888 Decals, View 1 Rev A Item Part No. Description Qty. 1 97673B Danger - Fall Hazard, No Riders ... 1 2 09.4618.0786 Label - Testing Ports ...................... 1 3 09.4618.0205 Boom Tilting Degree ...................... 1 4 09.4618.0397 Cosmetic - Black Terex .................. 1 5 114356A Oveturing Hazard Use Load Chars 1 6 09.4618.0781 Label - Flow Reversal Button ........ 1 7 97688 Emergency Exit Handle ................. 1 8 09.4618.0780 Label - Continuous Flow Knob ...... 1 9 82558B Warning - Injection Hazard ............ 1 10 114367B Falling Objects ............................... 1 11 114365B Crush Hazard ................................ 1 13 09.4618.1025 Label - Upper Door External Unlock System ............................... 1 14 09.4618.0776 Label - Upper Door Internal Unlock System ............................... 1 15 09.4618.0061 Tyre Inflation Sticker P= 4.5 Bar / 65 Psi......................... 2 Item Part No. Description Qty. 16 09.4616.0XXX Rops-fops Cab Type-approval Plate. ...................... 1 17 09.4618.0396 Cosmetic - White TEREX with Crown ............................................ 1 18 09.4616.0051 Label - Hydraulic Oil ...................... 1 19 Warning - Crush Hazard, Overhead Parts ............................. 1 97674B 20 09.4618.0791 Safety Pin Operation ..................... 1 21 09.4618.0109 Miscellaneous decals .................... 1 22 09.4618.0217 Cosmetic - Crown .......................... 1 23 09.4618.0434 Cosmetic - Crown .......................... 1 Part No. 57.0411.0021 TH-1955 3 1 • Decals October 2008 Figure 605889 Rev A Description Decals, View 2 8 9 6 11 OPTIONAL: Hydraulic Quick Attach SET “0” INSTRUCTIONS 1 09.4618.0792 0 2 PUSH 09.4618.0781 09.4618.0819 3 10 7 5 12 TEREXLIFT srl - ZONA INDUSTRIALE - 06019 UMBERTIDE (PG) - ITALY Tel. (075) 941.811 Fax (075) 941.53.82 Telex 66106 ITALMA I MODELLO - MODEL - MODELE - TYP - MODELO ANNO DI COSTRUZIONE - YEAR OF MANUFACTURE - ANNEE DE FABRICATION BAUJAHR - AÑO DE FABRICACIÓN 200 MATRICOLA - SERIAL N. - N. DE SERIE - FZ.-IDENT NR. - NO. DE SERIE 4 PESO MAX ASSALE ANT. - MAX FRONT AXLE WEIGHT - POIDS MAX ESSIEU AVANT ZUL. ACHSLAST VO. N. ST VZO - PESO MAX EJE ANTERIOR kg PESO MAX ASSALE POST. - MAX REAR AXLE WEIGHT - POIDS MAX ESSIEU ARRIERE ZUL. ACHSLAST HI. N. ST VZO - PESO MAX EJE POSTERIOR kg PESO TOTALE - TOTAL WEIGHT - POIDS TOTAL - ZUL. GESAMTGEWICHT N. ST VZO PESO TOTAL kg MATRICOLA MOTORE TERMICO - ENGINE SERIAL N. - N. MOTEUR THERMIQUE FABRIK NR. DIESEL MOTOR - NO. DE SERIE MOTOR TERMICO OMOLOGAZIONE FABBRICATO IN ITALIA - MADE IN ITALY 13 14 30 2 1 27 CAUTION 15 29 09.4618.0782 TH19-55 16 24 17 19 Compartment access is restricted. Contact with components under any cover may result in serious injury. 22 GTH-5519 K8 16 09.4618.1026 K01 FG1 P= 4.5 bar 65 psi 28175 H Only trained maintenance personnel should access compartments. Access by operator is only advised when performing Pre-operation Inspection. All compartments must remain closed and secured during operation. 18 FG2 23 Name Name Description FG1 Main Fuse Description K8 Starter Enabling Switch FG2 Glow Plugs K01 Glow Plugs Preheating VIETATO APRIRE CON MOTORE IN MOTO DO NOT OPEN WHILE ENGINE IS RUNNING N'OUVRIR QU'A L'ARRET DU MOTEUR ÖFFNEN NUR BEI STILLSTEHENDEM MOTOR ABRIR SOLO CON MOTOR PARADO PROIBIDO ABRIR COM O MOTOR LIGADO VERBODEN KOFFERBAK TE OPENEN WANNEER DE MOTOR DRAAIT. P= 4.5 bar 65 psi 21 28 20 4 TH-1955 Part No. 57.0411.0021 1 • Decals October 2008 605889 Decals, View 2 Rev A Item Part No. Description Qty. 1 97667B Warning - Burn Hazard .................. 1 2 97668B Warning - Overturning Hazard ....... 1 3 09.4618.0792 Label - Engine Cover Closing ........ 1 4 97676B Danger - Electrocution Hazard ...... 1 5 97666B Warning - Improper Operation ....... 1 6 97665B Warning - Bodly Injury Hazard ....... 1 7 97672B Danger - Crush Hazard, No Riders ....................................... 1 8 114352B Overturning Hazard for Cab .......... 1 9 97669C Warning - Falling Object Hazard.... 1 10 09.4618.1176 Label - Lever Controls ................... 1 11 97673B Danger - Fall Hazard, No Riders ... 1 12 97670B Warning - Crush Hazard, Parking Brake ................................ 1 13 09.4618.0397 Cosmetic - Black TEREX ............... 1 14 09.4619.0101 Machine data plate ........................ 1 15 Diesel ............................................. 1 28159C 16 09.4618.0061 Tyre inflation sticker P= 4.5 bar / 65 psi ......................... 2 17 Warning for Engine Cover ............. 1 28175H 18 09.4618.0010 Label - Don’t Open While Engine Is Running ......................... 1 19 31788C Warning - Burn Hazard, Hot Component ............................. 1 20 97675B Warning - Burn Hazard, Hot Component ............................. 1 21 114391A Fan Belt ......................................... 1 22 09.4618.1026 Label - Fuses and Relays Engine Board ................................. 1 23 114365B Crush Hazard ................................ 1 24 114367B Falling Objects ............................... 1 27 09.4618.0782 Caution - Connect./Disconnect. Quick Coupling. Optional ............... 1 28 09.4618.0222 Cosmetic - Black TEREX with Crown ............................................ 1 29 09.4618.1167 Cosmetic - TH 19-55...................... 1 Part No. 57.0411.0021 Item Part No. 30 09.4618.0434 TH-1955 Description Qty. Cosmetich - Crown ........................ 1 5 2 • Drive Chassis Components Figure 605919 Rev B TAV. 605918 pos. 43 January 2009 Description Rear Chassis 1 2 3 2 28 TAV. 605918 pos. 44 29 38 27 39 26 40 25 24 30 31 23 19 41 33 32 18 20 22 21 34 35 12 16 36 17 13 14 15 4 10 37 9 8 7 11 5 6 6 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components January 2009 Rear Chassis Item Part No. Description Qty. Item Part No. Description 605919 Rev B Qty. 1 09.0805.0000 Hose D8x15 .......................Inch.118 32 09.0803.0510 Hex-Head Cap ............................... 1 2 04.0227.0051 Light hose-clamp DN 10/16 LG 9 ............................................... 4 33 07.4529.0119 O-Ring ........................................... 1 34 01.0023.0056 Stop Nut M12 ................................. 1 3 09.0805.0000 Carbonpress Pipe D8x15 Inch. 236 35 01.0031.0151 Washer D12 ................................... 3 4 51.1000.5200 Counterweight .............................. 1 36 01.0001.0405 Screw TE M12x60 ......................... 1 5 01.4001.0025 Screw TE M24x60 ......................... 2 37 01.0031.0059 Plain Washer D16 .......................... 2 6 01.4032.0000 Spring washer D24 ........................ 2 38 01.0001.0260 Screw M8x45 ................................. 2 7 51.0800.3800 Hitch .............................................. 1 39 01.4032.0003 Spring Washer D8 ......................... 2 8 01.0001.0703 Screw TE M16x35 ........................ 2 40 01.0031.0299 Plain Washer D8 ............................ 2 9 01.4032.0007 Spring washer D16 ZN Reinforced ............................... 2 10 54.0000.0027 Hitch Pin ........................................ 1 11 09.0803.0026 Spring Split .................................... 1 12 01.0001.0156 Screw TE M6x20 ........................... 4 13 01.4032.0002 Spring washer D6 .......................... 4 14 01.0031.0298 Plain washer D6 ............................ 4 15 01.0019.0103 Stop Nut ......................................... 4 16 09.0803.0421 Hinge ............................................. 1 17 52.1100.8000 Cover ............................................. 1 18 09.0803.0422 Lock ............................................... 1 19 51.0811.2000 Support .......................................... 1 20 52.1100.9101 Cover ............................................. 1 21 01.4001.0078 Screw TE M8x20 ........................... 4 22 09.0803.0352 Pincers M8 ..................................... 4 23 51.0600.2700 Diesel Tank .................................... 1 24 09.4661.0022 Chain ............................................ 1 25 09.4661.0021 Air Inlet .......................................... 1 26 09.4661.0020 Plug ............................................... 1 27 01.4001.0045 Screw TE M5x10 ........................... 3 28 01.0001.0254 Screw TE M8x20 .......................... 1 29 09.0805.0000 Hose D8x15 .......................Inch.118 30 56.0013.0001 Fuel Gauge .................................... 1 31 01.4001.0006 Screw TE M4x10 ........................... 6 Part No. 57.0411.0021 TH-1955 7 2 • Drive Chassis Components Figure 605916 Rev B July 2009 Description Left Chassis 11 12 7 7 6 6 5 5 4 8 20 21 9 10 2 19 3 23 1 24 16 15 14 22 13 18 8 17 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 Left Chassis Item Part No. Description Qty. 1 51.0113.9001 Complete Frame ............................ 1 2 51.0903.4907 Cab Lateral Cover ......................... 1 3 51.0903.4906 Central Cover ................................ 1 4 01.0006.0033 Screw TSPEI M6x25...................... 4 5 09.0803.0012 Screw Lip D6 Heavy Type ............. 6 6 01.0031.0055 Spring Washer D 8 ZN Reinforced ............................... 6 7 01.0023.0053 Stop Nut M 6 UNI 7473 6SZN ....... 6 8 01.4006.0016 Screw TSPEI M6x55 UNI 5933 10.9 ZN ......................... 2 9 09.0803.0400 Front Left Mudguard ...................... 1 10 Item Part No. Description 605916 Rev B Qty. Front Left Mudguard Bracket ......... 1 “ 51.0806.0000 Up To S/N 19224 ........................... 1 “ 51.0811.4055 From S/N 19225 ............................ 1 11 09.0803.0401 Rear Left Mudguard ....................... 1 12 Rear Left Mudguard Bracket ......... 1 “ 51.0806.1000 Up To S/N 19224 ........................... 1 “ 51.0811.4056 From S/N 19225 ............................ 1 13 51.0810.6100 Front Axle Bracket Fixing Plate .... 2 14 01.4001.0057 Screw TE M24x220 ....................... 4 15 01.0031.0063 Plain Washer D24 .......................... 8 16 01.0023.0062 Stop Nut M24 ................................. 4 17 09.0803.0352 Pincers M8 ..................................... 5 18 01.4001.0078 Screw TE M8X20 8.8 ZN ............... 5 19 51.0903.4908 Lower Cab Cover ........................... 1 20 51.0811.0100 Bracket .......................................... 1 21 56.0009.0003 Horn ............................................... 1 22 51.0811.4073 Boom Limit Switch ......................... 1 23 54.0702.0014 Pad 20X250 for Boom Limit Switch ................................... 1 24 09.0803.0503 Gasket ................................... Inch 6 Part No. 57.0411.0021 TH-1955 9 2 • Drive Chassis Components Figure 605890 Rev C July 2009 Description Right Chassis 42 26 41 20 40 24 27 26 20 24 45 23 9 44 10 35 6 7 43 8 36 34 37 38 3 39 31 32 33 7 21 30 5 29 4 51 17 52 22 18 19 20 A 21 16 28 13 11 12 14 15 48 49 53 50 2 10 1 A TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 Right Chassis Item Part No. Description Qty. Item Part No. Description 605890 Rev C Qty. 1 52.1100.9103 Engine Casing ............................... 1 32 01.0032.0054 Washer D 8 .................................... 3 2 09.0803.0393 Engine Cover Closing .................... 1 33 01.0019.0104 Nut M 8 .......................................... 3 3 54.0800.0000 Spring 2.5X18X100 ...................... 1 34 51.0811.4074 Engine Cover Support ................... 1 4 51.0810.4200 Engine Cover Lock Pin .................. 1 35 51.0903.2300 Grid ................................................ 1 5 51.0810.3200 Engine Cover Frame ..................... 1 36 51.0810.7300 Engine Cover Hinge ...................... 1 6 01.0001.0254 Screw TE M 8X20 .......................... 1 37 01.0001.0004 Screw Te M6x20UNI 5739 8.8 ....... 3 7 01.0031.0299 Washer D 8 .................................... 6 38 01.0019.0103 Nut M 6 UNI 5588 6SZN ................ 3 8 01.4032.0003 Reinforced Spring Washer D8 ZN . 1 39 51.0903.2200 Grid ................................................ 1 9 09.0803.0400 Rear Right Mudguard .................... 1 40 01.4001.0102 Screw TE M5x25 ........................... 6 Rear Right Mudguard Bracket ....... 1 41 01.0031.0053 Washer D5 ................................... 12 10 “ 51.0806.0000 Up To S/N 19224 ........................... 1 42 01.0023.0052 Nut M 5 .......................................... 6 “ 51.0811.4055 From S/N 19225 ............................ 1 43 01.0001.0358 Screw M10X40 .............................. 4 11 09.0803.0401 Front Right Mudguard .................... 1 44 01.0031.0301 Plain Washer D10 .......................... 8 12 Front Right Mudguard Bracket ...... 1 45 01.0023.0055 Nut M10 ......................................... 4 “ 51.0806.1000 Up To S/N 19224 ........................... 1 48 55.0602.0407 Battery Cable Line (+).................... 1 “ 51.0811.4056 From S/N 19225 ............................ 1 49 55.0602.0408 Battery Cable Line (-) ................... 1 13 07.0726.0102 Oil Tank Trap.................................. 1 50 56.0008.0002 Battery ........................................... 1 14 01.0001.0355 Screw TE M10X25 ......................... 4 52 07.0726.0107 Battery Guard ................................ 1 15 01.4032.0004 Spring Washer ............................... 4 53 07.0726.0110 Lateral Grid .................................... 1 16 51.0903.4933 Engine Housing ............................. 1 17 07.0723.0042 Mirror ............................................. 1 18 51.0800.3500 Right Rear View Mirror Support ..... 1 19 01.0001.1465 Screw M 8X40 ............................... 3 20 01.0031.0055 Plain Washer D 8 ......................... 10 21 01.0023.0054 Nut M 8 ........................................... 9 22 09.0803.0245 Gasket ................................ Inch. 59 23 01.0006.0033 Screw TSPEI M6x25...................... 4 24 09.0803.0012 Screw Lip D6 Heavy Type ............. 6 26 01.0023.0053 Stop Nut M 6 UNI 7473 6SZN ....... 6 27 01.4006.0016 Screw TSPEI M6x55 ..................... 2 28 07.0726.0111 Upper Grid ..................................... 1 30 09.0803.0547 Hinge ............................................. 1 31 01.0001.0204 Screw M 8X45 ............................... 3 Part No. 57.0411.0021 TH-1955 11 2 • Drive Chassis Components Figure 58.1701.4002A October 2008 Rev Description A Road Lights 26 7 9 25 26 7 9 18 22 19 27 15 16 17 2 23 24 13 20 12 21 15 29 15 1 3 8 9 5 7 6 7 4 15 16 8 9 7 17 5 6 7 11 12 12 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components October 2008 58.1701.4002A Road Lights Rev A Item Part No. Description Qty. 1 56.0010.0000 Frontal Left Light ............................ 1 2 51.0800.3400 Frontal Left Light Bracket .............. 1 3 56.0010.0001 Frontal Right Light ......................... 1 4 51.0800.3500 Frontal Right Light Bracket ............ 1 5 01.0001.1465 Screw TE M 8X40 .......................... 6 6 01.0023.0054 Self -locking Nut M8 ...................... 6 7 01.0031.0055 Plain Washer D8 .......................... 20 8 01.0001.0254 Screw TE M 8X20 .......................... 4 9 01.4032.0003 Spring Washerd D8 ....................... 8 11 07.0703.0309 Complete Right Turn Signal ........... 1 12 07.0703.0310 Glass ............................................. 2 13 07.0703.0302 Complete Left Turn Signal ............. 1 15 07.0703.0175 Bulb 12V 21W ................................ 6 16 56.0010.0058 Bulb 12V 45/40W ........................... 2 17 56.0010.0059 Bulb 12V 4W .................................. 2 18 56.0010.0036 Rear Left Light ............................... 1 19 51.0811.4038 Rear Left Light Bracket .................. 1 20 56.0010.0037 Rear Right Light ............................. 1 21 51.0811.4039 Rear Right Light Bracket ............... 1 22 55.0602.0450 Rear Left Light Harness ................. 1 23 55.0602.0449 Rear Right Light Harness .............. 1 24 01.0023.0053 Self -locking Nut M6 ...................... 4 25 01.0031.0054 Plain Washer D6 ............................ 4 26 01.0001.0256 Screw TE M 8X25 .......................... 4 27 04.4227.0008 Clamp S16 D12 ............................ 2 29 07.0703.0319 Stop/Position Light Lamp............... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 13 2 • Drive Chassis Components Figure Rev 58.1701.4002B A October 2008 Description Road Lights (Electrical Part) 4 5 1 3 2 5 14 TH-1955 6 Part No. 57.0411.0021 2 • Drive Chassis Components October 2008 58.1701.4002B Road Lights (Electrical Part) Rev A Item Part No. Description Qty. 1 55.0602.0349 Road Light Cab Harness ............... 1 2 55.0602.0348 Road Light Chassis Harness ......... 1 3 07.0703.0487 Intermittence .................................. 1 4 56.0017.0037 Switch ............................................ 1 5 56.0017.0041 Switch ............................................ 1 6 56.0017.0055 Push Button ................................... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 15 2 • Drive Chassis Components Figure 605657 Rev A October 2008 Description Hydraulic Oil Tank 1 3 8 2 7 3 12 11 10 13 16 14 5 15 6 17 23 9 18 22 31 24 31 21 25 20 26 29 27 28 19 30 32 16 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components October 2008 Hydraulic Oil Tank Item Part No. Description Qty. 1 07.0700.0006 Cover ............................................ 1 2 07.0700.0023 Filter Cartridge .............................. 1 3 07.0700.0028 Transmitter..................................... 1 5 09.4604.0047 Combined Filter ............................. 1 6 01.0023.0054 Stop Nut M 8 ................................ 10 7 01.0001.0355 Screw TE M10x25 ......................... 4 8 01.4032.0004 Washer D10 .................................. 4 9 01.0031.0055 Plain Washer D8 .......................... 10 10 01.4032.0011 Washer D 4 ................................... 6 11 01.0031.0054 Plain Washer D 6 .......................... 6 12 01.4003.0012 Screw M 4X16 .............................. 6 13 56.0013.0028 Low Oil Level Indicator ................. 1 14 04.4220.0063 Hex-head Cap DA 1” Gas .............. 2 15 06.0442.0107 Copper Washer JC 33 .................. 3 16 07.0726.0102 Inspection Hatch ........................... 1 17 53.3301.0005 Rubber Gasket 240 X 330 ............ 1 18 51.0600.9100 Oil Tank .......................................... 1 19 53.3001.4800 Oil Manifold .................................... 1 20 09.4661.0002 Oil Level Indicator .......................... 1 21 06.0442.0111 Washer ......................................... 1 22 09.4661.0016 Filter ............................................... 1 23 09.4661.0014 Plug ............................................... 1 24 09.0805.0087 Rubber Pipe D.48/58 .................... 1 25 56.0013.0000 Thermistor M16 X 1,5 .................... 1 26 06.0442.0102 Copper Washer JC 17 .................. 2 27 04.0220.0055 Seal TE 1/2” GAS ......................... 1 28 06.0442.0103 Copper Washer JC 21 .................. 1 29 06.0442.0102 Copper Washer JC 17 .................. 2 30 04.0220.0053 Cap TE 3/8” Gas ............................ 1 31 04.0227.0144 Clamp ............................................ 2 32 09.4604.0004 Filter ............................................... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605657 Rev A Qty. 17 2 • Drive Chassis Components Figure 605658 Rev A October 2008 Description Driveline and Wheels 6 7 8 1 5 4 5 5 3 5 2 18 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components October 2008 Driveline and Wheels Item Part No. Description Qty. 1 09.4632.0075 Rear Steering Axle ......................... 1 2 09.4632.0067 Front Steering Axle ........................ 1 3 09.4635.0048 Cardan Shaft ................................. 1 4 07.0738.0003 Universal Joint Cross ..................... 2 5 09.4635.0014 Cardan Shaft Assembly ................. 4 6 55.0403.0046 Complet Wheel 12-16.5 PR10 ....... 4 7 09.4629.0018 Rim 9,75X16.5 .............................. 4 8 09.4627.0018 Tyre 12-16.5 PR10 ........................ 4 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605658 Rev A Qty. 19 2 • Drive Chassis Components Figure 605659 Rev B 1 July 2009 Description Front Axle - Differential 2 3 4 52 5 50 51 53 10 11 7 18 8 7 9 12 17 13 19 6 20 18 17 46 47 48 21 24 11 15 49 20 18 38 37 36 35 34 17 16 22 33 14 18 17 19 20 25 23 44 45 43 42 41 39 32 31 32 31 32 40 30 20 TH-1955 29 28 27 26 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605659 Front Axle - Differential Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 07.0709.0293 Gear ............................................... 1 25 07.0709.0752 Shim Washer ................................ 1 2 07.0709.0294 Snap Ring ...................................... 1 26 07.0709.0303 Snap Ring ...................................... 1 3 07.0709.0130 Ball Bearing ................................... 1 27 07.0709.0309 Shim .............................................. 1 4 07.0709.0295 Snap Ring ..................................... 1 27 07.0709.0310 Shim .............................................. 1 5 07.0709.0912 Vent ............................................... 1 27 07.0709.0311 Shim .............................................. 1 6 07.0709.0359 Spacer ........................................... 1 28 Bearing .......................................... 1 7 07.0709.0174 Bearing .......................................... 2 29 07.0709.0302 Snap Ring ...................................... 1 8 07.0709.0296 Ring Nut ......................................... 1 30 07.0709.0306 Bearing .......................................... 1 9 07.0709.0245 Ring ............................................... 1 31 07.0709.0305 Clutch Disc .................................... 1 9 07.0709.0249 Ring .............................................. 1 32 07.0709.0301 Intermediate Clutch Disc .............. 1 10 634391 Shim ............................................. 1 33 07.0709.0312 Seal .............................................. 1 10 634392 Shim ............................................. 1 34 07.0709.0313 Ball Bearing .................................. 1 10 634393 Shim ............................................. 1 35 07.0709.0314 Gear .............................................. 1 11 07.0709.0913 Bevel Gear Set .............................. 1 36 07.0709.0315 Snap Ring ..................................... 1 12 07.0709.0257 Shim ............................................. 1 37 Ball Bearing .................................. 1 12 07.0709.0258 Shim ............................................. 1 38 07.0709.0316 Sealing Ring ................................. 1 12 07.0709.0259 Shim .............................................. 1 39 07.0709.0921 Plug ............................................... 1 12 07.0709.0260 Shim ............................................. 1 40 07.0709.0188 Spring Washer ............................... 8 13 Taper Rolling Bearing ................... 1 41 07.0709.0922 Bolt ................................................ 8 14 07.0709.0748 Differential Box before axle s.n. K-ITA-524616................................. 1 42 07.0709.0747 Plag ............................................... 1 43 Pin ................................................. 1 14 07.0709.0894 Differential Box from axle s.n. K-ITA-524616................................. 1 15 07.0709.0914 Friction Washer.............................. 1 16 07.0709.0915 Differential Side Gear .................... 1 17 07.0709.0916 Differential Pinion........................... 4 18 07.0709.0917 Friction Washer.............................. 4 19 07.0709.0918 Pin ................................................ 2 20 07.0709.0254 Pin ................................................. 3 21 07.0709.0919 Pin ................................................. 1 22 07.0709.0706 Universal Joint Cross ..................... 1 23 07.0709.0920 Differential side Gear ..................... 1 24 07.0709.0751 Screw .......................................... 12 633529 Part No. 57.0411.0021 639637 634561 639832 44 07.0709.0317 Cap ................................................ 1 45 07.0709.0710 Flange ............................................ 1 46 07.0709.0127 O-Ring ........................................... 1 47 07.0709.0923 Bolt ................................................ 6 48 07.0709.0319 Cover ............................................. 1 49 07.0709.0320 Clutch Disc ................................... 1 50 07.0709.0084 Plug ............................................... 1 51 07.0709.0747 Magnetic Plug ................................ 1 52 07.0709.0292 Box ................................................ 1 53 07.0709.0441 Circlip ............................................. 1 TH-1955 21 2 • Drive Chassis Components Figure 605660 Rev B July 2009 Description Front Axle - Reduction Gear 51 2 1 3 47 46 50 45 5 23 6 11 43 24 10 21 9 7 4 35 6 22 26 42 8 5 27 12 28 32 29 33 13 14 34 19 30 20 25 42 48 44 18 15 49 36 31 41 40 39 17 13 16 9 11 10 38 37 52 : Position kit = 17 18 56 : Position kit = 26 27 28 48 : Position kit = 32 33 34 38 39 9 22 35 : OPTIONAL TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605660 Front Axle - Reduction Gear Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 07.0709.0261 O-Ring ........................................... 2 32 639641 Snap Ring ...................................... 6 2 07.0709.0912 Vent ............................................... 1 33 639642 Satellite Crown Wheel ................... 6 3 07.0709. 0924 Screw .......................................... 16 34 639643 Bearing .......................................... 6 4 07.0709.0263 Boom ............................................. 1 35 07.0709.0758 Pipe Fitting .................................... 2 5 07.0709.0264 Bushing ......................................... 2 36 07.0709.0113 Cap ................................................ 2 6 07.0709.0265 Sealing Ring .................................. 4 37 07.0709.0065 Screw ............................................ 4 7 07.0709.0266 Cardan Shaft ................................. 2 38 07.0709.0321 Satellite Gear Support ................... 2 8 07.0709.0267 Joint Pin ........................................ 2 39 07.0709.0279 Shim Washer ................................. 2 9 633176 Grease Fitting ................................ 1 40 07.0709.0280 Nut ............................................... 16 10 638548 Cap ................................................ 4 41 07.0709.0281 Stud ............................................. 16 11 07.0709.0057 Screw .......................................... 12 42 07.0709.0171 Bearing .......................................... 4 12 07.0709.0268 Shim ............................................. 2 43 07.0709.0282 Wheel Hub ..................................... 2 12 07.0709.0290 Shim ............................................. 2 44 07.0709.0757 Crown Support ............................... 2 12 07.0709.0291 Shim .............................................. 2 45 07.0709.0119 Stud ............................................... 8 13 07.0709.0269 Sealing Ring ................................. 2 46 07.0709.0071 Washer .......................................... 8 14 07.0709.0753 Bushing ......................................... 2 47 07.0709.0070 Nut ................................................. 8 15 07.0709.0270 Articulation ..................................... 2 48 07.0709.0926 Planet Gear Carrier ....................... 2 16 07.0709.0271 Pivot Pin ........................................ 2 49 07.0709.0365 Steering Lock Screw ...................... 4 17 Nut ................................................. 4 50 07.0709.0927 Axle Case ..................................... 1 18 07.0709.0104 Screw ............................................. 4 51 07.0709.0323 Screw ......................................... 16 19 07.0709.0754 Steering Case ................................ 1 20 07.0709.0764 Steering Case ............................... 1 21 07.0709.0921 Plug ............................................... 1 22 07.0709.0363 Sealing Ring ................................. 2 23 07.0709.0117 Stud Bolt ...................................... 16 24 07.0709.0118 Nut ............................................... 16 25 632383 O-ring ............................................. 2 26 639646 Snap Ring ...................................... 2 27 639639 Toothed Crown .............................. 2 634546 28 07.0709.0275 Crown Support ............................... 2 29 07.0709.0276 Safety Sheet .................................. 2 30 07.0709.0925 Spacer ........................................... 2 31 07.0709.0278 Snap Ring ..................................... 2 Part No. 57.0411.0021 TH-1955 23 2 • Drive Chassis Components Figure 605661 Rev B July 2009 Description Front Axle - Brake 1 19 2 4 3 18 17 6 8 7 21 9 22 20 5 10 23 17 24 11 12 13 34 35 16 15 14 25 26 33 27 28 29 30 24 TH-1955 31 32 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605661 Front Axle - Brake Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 07.0709.0324 Brake Disc ..................................... 6 30 07.0709.0712 Screw ............................................ 2 2 07.0709.0325 Brake Disc Internal ........................ 6 31 07.0709.0034 O-Ring ........................................... 2 3 07.0709.0928 Bushing ......................................... 1 32 07.0709.0349 Spacer ........................................... 2 4 07.0709.0327 Ball ................................................. 1 33 07.0709.0350 Threaded Grubscrew ..................... 1 5 07.0709.0328 Spacer ........................................... 1 34 07.0709.0351 Sealing Ring .................................. 2 6 629733 Shim ............................................. 2 35 07.0709.0352 Screw ............................................ 2 6 629735 Shim ............................................. 2 6 639327 Shim ............................................. 2 6 639328 Shim ............................................. 2 6 639329 Shim ............................................. 2 7 07.0709.0900 Intermediate Brake Disc ................ 1 8 07.0709.0330 Split Pin ......................................... 2 9 07.0709.0711 Piston ............................................. 1 10 07.0709.0332 O-Ring ........................................... 1 11 632070 Screw ............................................ 1 12 630328 Breather Screw ............................. 2 13 638548 Cap ................................................ 2 14 07.0709.0333 Back-up Ring ................................. 1 15 07.0709.0334 O-Ring ........................................... 1 16 07.0709.0335 Back-up Ring ................................. 1 17 07.0709.0336 Snap Ring ..................................... 2 18 07.0709.0337 Spring ............................................ 1 19 07.0709.0338 Back-up Ring ................................. 4 20 07.0709.0929 O-Ring ........................................... 4 21 07.0709.0254 Pin ................................................ 1 22 07.0709.0340 Piston ............................................ 1 23 07.0709.0341 O-Ring ........................................... 3 24 07.0709.0342 Pin ................................................ 3 25 07.0709.0343 O-Ring ........................................... 1 26 07.0709.0344 O-Ring ........................................... 1 27 07.0709.0345 Piston ............................................ 1 28 07.0709.0346 Spring ............................................ 2 29 07.0709.0347 Ring Nut ......................................... 1 Part No. 57.0411.0021 TH-1955 25 2 • Drive Chassis Components Figure 605662 Rev B July 2009 Description Front Axle - Steering Cylinder 4 5 3 RIGHT 2 1 2 3 LEFT 26 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605662 Front Axle - Steering Cylinder Rev B Item Part No. Description Qty. 1 07.0709.0908 Cylinder ......................................... 1 2 634397 O-Ring ........................................... 2 3 07.0709.0909 Axial Rod ....................................... 2 4 07.0709.0930 Cylindrical Head Screw ................. 4 5 07.0709.0417 Gasket Kit ..................................... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 27 2 • Drive Chassis Components Figure 605663 Rev B July 2009 Description Rear Axle - Differential 24 25 26 10 14 11 15 17 16 17 12 18 19 16 9 20 21 16 19 17 18 19 16 5 3 17 4 22 2 1 15 23 28 8 7 6 14 13 12 11 3 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605663 Rear Axle - Differential Rev B Item Part No. Description 1 633160 Nut ................................................. 1 2 07.0709.0388 Flange ............................................ 1 3 07.0709.0174 Bearing ......................................... 1 4 633098 Sealing Ring ................................. 2 5 07.0709.0359 Spacer ........................................... 1 6 634391 Shim .............................................. 1 6 634392 Shim .............................................. 1 6 634393 Shim .............................................. 1 7 07.0709.0245 Ring .............................................. 1 7 07.0709.0249 Ring .............................................. 1 8 633574 Shim .............................................. 1 9 07.0709.0760 Bevel Gear ..................................... 1 10 07.0709.0751 Screw ........................................... 12 11 07.0709.0257 Shim ............................................. 2 11 07.0709.0258 Shim ............................................. 2 11 07.0709.0259 Shim ............................................. 2 11 07.0709.0260 Shim ............................................. 2 12 Taper Rolling Bearing ................... 2 633529 Qty. 13 07.0709.0761 Differential Box .............................. 1 14 Friction Washer.............................. 2 633531 15 07.0709.0762 Crown Wheel ................................. 2 16 07.0709.0763 Satellite Gear ................................. 4 17 Shim Washer ................................. 4 633533 18 07.0709.0918 Pin ................................................. 2 19 07.0709.0254 Dowel ............................................. 3 20 07.0709.0919 Pin ................................................. 1 21 07.0709.0706 Universal Joint Cross ..................... 1 22 07.0709.0235 Safety Sheet .................................. 1 23 O-Ring ........................................... 1 633110 24 07.0709.0441 Circlip ............................................. 1 25 07.0709.0084 Cover ............................................. 1 26 07.0709.0747 Magnetic Cap ................................ 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 29 2 • Drive Chassis Components Figure 605664 Rev B July 2009 Description Rear Axle - Steering Axle 2 1 3 47 46 45 5 50 23 6 11 43 24 10 21 9 7 4 35 6 22 26 42 8 5 27 12 28 32 29 33 13 14 34 19 30 20 25 42 48 44 18 15 49 36 31 41 40 39 17 13 16 11 9 10 38 37 52 : Position kit = 17 18 56 : Position kit = 26 27 28 48 : Position kit = 32 33 34 38 39 9 30 35 : OPTIONAL TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605664 Rear Axle - Steering Axle Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 07.0709.0261 O-Ring ........................................... 2 32 639641 Snap Ring ...................................... 6 2 07.0709.0912 Breather Cap ................................. 1 33 639642 Satellite Crown Wheel ................... 6 3 07.0709.0262 Screw .......................................... 16 34 639643 Bearing .......................................... 6 4 07.0709.0707 Boom ............................................. 1 35 07.0709.0758 Pipe Fitting .................................... 2 5 07.0709.0264 Bushing ......................................... 2 36 07.0709.0113 Cap ................................................ 2 6 07.0709.0265 Sealing Ring .................................. 4 37 07.0709.0065 Screw ............................................ 4 7 07.0709.0266 Cardan Shaft ................................. 2 38 07.0709.0321 Satellite Gear Support ................... 2 8 07.0709.0267 Joint Pin ........................................ 2 39 07.0709.0279 Shim Washer ................................. 2 9 633176 Greaser ......................................... 1 40 07.0709.0280 Nut ............................................... 16 10 638548 Cap ................................................ 4 41 07.0709.0281 Stud ............................................. 16 11 07.0709.0057 Screw .......................................... 12 42 07.0709.0171 Bearing .......................................... 4 12 07.0709.0268 Shim ............................................. 2 43 07.0709.0282 Wheel Hub ..................................... 2 12 07.0709.0290 Shim ............................................. 2 44 07.0709.0757 Crown Support ............................... 2 12 07.0709.0291 Shim .............................................. 2 45 07.0709.0119 Stud ............................................... 8 13 07.0709.0269 Sealing Ring ................................. 2 46 07.0709.0071 Washer .......................................... 8 14 07.0709.0753 Bushing ......................................... 2 47 07.0709.0070 Nut ................................................. 8 15 07.0709.0270 Articulation ..................................... 2 48 07.0709.0926 Kit Support ..................................... 2 16 07.0709.0271 Pivoting Pin .................................... 2 49 07.0709.0365 Steering Lock Screw ...................... 4 17 Nut ................................................. 4 50 07.0709.0283 Axle case ...................................... 1 634546 18 07.0709.0104 Screw ............................................. 4 19 07.0709.0754 Steearing Box ................................ 1 20 07.0709.0764 Steearing Box ............................... 1 21 07.0709.0921 Cap ................................................ 1 22 07.0709.0363 Sealing Ring ................................. 2 23 07.0709.0117 Screw ........................................... 16 24 07.0709.0118 Nut ............................................... 16 25 632383 O-ring ............................................. 2 26 639646 Snap Ring ...................................... 2 27 639639 Toothed Crown .............................. 2 28 07.0709.0275 Crown Support ............................... 2 29 07.0709.0276 Safety Sheet .................................. 2 30 07.0709.0925 Spacer ........................................... 2 31 07.0709.0278 Snap Ring ..................................... 2 Part No. 57.0411.0021 TH-1955 31 2 • Drive Chassis Components Figure 605665 Rev B July 2009 Description Rear Axle - Steering Cylinder and Coupling Support 4 5 RIGHT 3 2 1 2 3 LEFT 6 7 8 14 10 9 13 11 13 12 32 TH-1955 Part No. 57.0411.0021 2 • Drive Chassis Components July 2009 605665 Rear Axle - Steering Cylinder and Coupling Support Rev B Item Part No. Description Qty. 1 07.0709.0908 Cylinder ......................................... 1 2 634397 O-Ring ........................................... 2 3 07.0709.0809 Axial Rod ....................................... 2 4 07.0709.0930 Cylindrical Head Screw ................. 4 5 07.0709.0417 Gasket Kit ..................................... 1 6 07.0709.0218 Bushing ......................................... 4 7 07.0709.0287 Bushing ......................................... 2 8 07.0709.0931 Support .......................................... 4 9 633176 Greaser .......................................... 2 10 638548 Cap ................................................ 2 11 07.0709.0289 Complit Support ............................. 2 12 01.4001.0001 Screw ............................................. 4 13 01.0031.0061 Washer .......................................... 8 14 01.0023.0060 Stop Nut ......................................... 4 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 33 3 • Engine Components Figure 605519 July 2009 Rev B 1 2 2 Description Diesel Engine - Engine Cooling System 3 6 16 17 7 4 7 25 22 7 9 10 7 23 8 21 11 12 24 26 34 15 15 18 18 19 19 13 26 20 14 5 TH-1955 Part No. 57.0411.0021 3 • Engine Components July 2009 605519 Diesel Engine - Engine Cooling System Rev B Item Part No. Description Qty. 1 01.0001.1465 Screw TE M 8X40 .......................... 1 2 01.4031.0004 Chamfered Washer D.8X32........... 2 3 01.0023.0054 Stop Nut M8 ................................... 1 4 51.0810.4100 Radiator Side Support ................... 1 5 53.3200.0043 Combined Oil/Water Radiator ........ 1 6 01.4032.0003 Spring Washer D 8 ........................ 2 7 04.0227.0058 Clamp DN 40/60 LG12 .................. 4 8 01.0001.0254 Screw TE M 8X20 ......................... 1 9 53.3001.5400 Manifold ......................................... 1 10 53.3001.5500 Manifold ......................................... 1 11 01.4032.0003 Spring Washer D 8 ZN................... 1 12 01.0031.0055 Chamfered washer D 8 UNI 6592 ZN .................................. 1 13 07.0712.0046 Radiator Core ................................ 1 14 07.0712.0047 Conveyor ....................................... 1 15 09.4670.0002 Puffer D50X20 ............................... 1 16 01.0031.0055 Chamfered Washer D 8 UNI 6592 ZN .................................. 2 17 01.0001.0256 Screw TE M 8X25 UNI 5739 8.8 ZN ............................ 2 18 01.4031.0003 Chamfered Washer D10 (12X48) .. 2 19 01.0019.0105 Nut M10 ......................................... 2 20 07.0712.0103 Fan Guard Grid .............................. 1 21 09.4605.0015 Fan ................................................ 1 22 09.0803.0245 Gasket ............................. Inch. 27.5 23 09.0803.0245 Gasket ................................ Inch. 43 24 09.0803.0245 Gasket ............................. Inch. 23.5 25 07.0712.0094 Radiator Cap ................................ 1 26 01.4032.0004 Spring Washer D10 ....................... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 35 3 • Engine Components Figure 605918 January 2009 Rev B Description Diesel Engine - Exhaust System - Injection - Accelerator 36 24 15 13 38 10 2 16 19 17 23 18 42 A 4 5 6 2 9 3 21 20 40 27 22 39 41 28 14 7 34 A 35 19 48 48 6 31 50 55 29 26 30 25 Tav 605919 pos. 1 56 1 43 5 60 51 33 53 TH-1955 45 46 58 59 52 32 36 47 54 62 59 61 Tav 605919 pos. 29 44 Part No. 57.0411.0021 3 • Engine Components January 2009 605918 Diesel Engine - Exhaust System - Injection - Accelerator Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 09.4656.0012 Complete Throttle Pedal ................ 1 38 09.0805.0094 Connecting Sleeve 60/70 LG.220.. 1 2 04.0227.0067 Clamp DN 50/70 LG12 .................. 3 39 07.0700.0031 Connecting Sleeve 60/65 LG=68... 1 3 09.0803.0008 Toggle joint D6 ............................ 2 40 09.4604.0045 Indicator ......................................... 1 4 01.0001.1476 Screw TE M10X45 ......................... 2 41 51.0810.5400 Bracket .......................................... 1 5 01.0031.0056 Plain Washer D10 .......................... 6 42 01.0001.0256 Screw TE M8x25 ........................... 2 6 01.0023.0055 Self-Locking Nut M10 .................... 4 43 505919 Ref. 1 .............................Ref 7 04.4227.0007 Clamp S16 D32 ............................. 5 44 505919 Ref 29 ............................Ref 9 53.3100.0034 Muffler ............................................ 1 45 07.4501.0139 Diesel Fuel Filter ............................ 1 10 09.0803.0347 Clamp TFCV 64-67 ........................ 1 46 07.0501.0029 Diesel Filter Cartridge .................... 1 13 55.0208.0046 Steel Exhaust Pipe Assembly ........ 1 47 01.0001.1465 Screw TE M 8X40 .......................... 2 14 09.4645.0032 Throttle Cable ................................ 1 48 01.0031.0299 Plain Washer D 8 ........................... 4 15 09.0803.0027 Soundproof Muffler Cap ................ 1 50 51.0810.1100 Bracket .......................................... 1 16 07.0501.0024 Complete Filter .............................. 1 51 01.0001.0355 Screw TE M10X25 ......................... 2 17 07.0700.0037 Main Component ........................... 1 52 01.0031.0301 Plain Washer D10 .......................... 2 18 07.0700.0036 Secondary Component .................. 1 53 01.4032.0004 Spring Washer D10 ....................... 2 19 01.0023.0054 Nut M8 ........................................... 4 54 09.0805.0000 Hose D8X15 ................... Inch 35,43 20 07.0700.0033 Compression Spring ...................... 2 55 09.0805.0000 Hose D8X15 ................... Inch 21,65 21 07.0700.0034 Ring ............................................... 1 56 01.0001.0357 Screw TE M10X35 ......................... 2 22 07.0700.0035 Output Valve .................................. 1 58 09.0806.0057 Pipe Fitting 1/2-20 ......................... 2 23 09.4604.0060 Air Filter Kit .................................... 1 59 04.0227.0051 Clamp DN 10/16 ............................ 4 24 01.0023.0053 Self-locking Nut M 6 ..................... 4 60 09.0806.0056 Pipe Fitting 1/8M X 1/4F ................ 1 25 07.0730.0052 Pedal ............................................. 1 61 09.0806.0007 Pipe Fitting T 1/4 MFF ................... 1 26 07.0730.0053 Removable Pedal .......................... 1 62 09.0806.0008 Pipe Fitting RA ............................... 2 27 09.0803.0536 Spring ............................................ 1 28 51.0806.2800 Bracket .......................................... 1 29 01.0001.0252 Screw TE M8x16 ........................... 2 30 07.0730.0056 Crinkle Washer .............................. 2 31 07.0730.0057 Twist Spring ................................... 1 32 01.0001.0257 Screw TE M8x30 ........................... 1 33 07.0730.0058 Nut 8MA ......................................... 1 34 01.0003.0205 Screw TCEI M8x25 ........................ 1 35 01.0031.0055 Washer M8 .................................... 1 36 09.4604.0055 Air filter cap .................................... 1 Part No. 57.0411.0021 TH-1955 37 3 • Engine Components Figure 605892 Rev D July 2009 Description Diesel Engine - Hydraulic Pumps 2 1 11 4 6 25 26 27 17 3 29 28 36 12 10 18 35 19 20 34 43 33 21 13 22 12 14 15 8 16 37 25 26 27 5 38 39 24 7 8 31 40 23 8 24 8 25 9 26 27 38 TH-1955 Part No. 57.0411.0021 3 • Engine Components July 2009 605892 Diesel Engine - Hydraulic Pumps Rev D Item Part No. Description Qty. Item Part No. Description Qty. 1 07.0701.0242 Solenoid ......................................... 2 35 01.0031.0057 Plain Washer D12 .......................... 2 2 07.0701.0243 Solenoid Valve ............................... 1 36 01.0001.0356 Screw TE M10X30 .......................... 2 3 07.0701.0211 O-ring ............................................. 1 37 01.0003.0255 Screw TCEI M10X25 ..................... 8 4 07.0701.0200 Pump Gasket Kit 04.4238.0018 .... 1 38 01.4001.0012 Screw TE M14X100 ......................... 4 5 07.0501.0017 Alternator ....................................... 1 39 01.0031.0058 Washer D14 ................................... 4 6 07.0501.0018 Starter Motor .................................. 1 40 01.0023.0057 Stop Nut M14 ................................. 4 7 01.0001.0356 Screw TE M10X30 ....................... 16 43 07.0701.0241 DA valve ........................................ 1 8 09.4670.0003 Vibration Damping ......................... 4 9 01.0023.0055 Self-Locking Nut M.10 ................. 16 10 09.0804.2300 Pump Prearrangement .................. 1 11 07.4529.0012 Pump Gasket Kit ............................ 1 12 01.4032.0004 Spring Washer D10 ZN................ 12 13 01.0001.0355 Screw TE M10X25 ....................... 10 14 01.0031.0099 Washer D16 UNI 5714 ZN ............. 2 15 01.4032.0007 Spring WasherD16 ZN................... 2 16 01.0003.0405 Screw TCEI M16X50 ..................... 2 17 04.4238.0058 Pump ............................................. 1 18 07.0713.0063 Bell ................................................. 1 19 07.0713.0062 Hub ................................................ 1 20 07.0713.0061 Flange ............................................ 1 21 09.4601.0053 Diesel Engine ................................ 1 22 51.0810.0900 Engine Bracket .............................. 1 23 51.0810.1000 Engine Bracket .............................. 1 24 51.0809.8900 Engine Bracket .............................. 2 25 01.0001.0506 Screw TE M12X30 ....................... 16 26 01.0031.0057 Washer D12 ................................. 16 27 01.4032.0005 Spring Washer D12 ..................... 16 28 04.4238.0059 Pump ............................................. 1 29 07.0722.0053 Rear Cover .................................... 1 31 07.4501.0138 Engine Oil Filter ............................. 1 33 01.0001.0506 Screw TE M12X30 ........................ 2 34 01.4032.0005 Spring Washer D12 ...................... 2 Part No. 57.0411.0021 TH-1955 39 4 • Cab Components Figure 605914 January 2009 Rev B Description Closed Cabin, View 1 10 11 38 14 13 35 34 33 45 18 12 22 A 4 31 B 5 20 17 29 36 19 C 21 B 37 24 16 C 23 D 15 40 A 26 39 1 30 B 43 44 42 C 27 35 28 7 9 2 34 8 40 4 41 D 25 49 50 53 33 6 3 31 49 32 5 38 TH-1955 46 47 51 46 52 48 Part No. 57.0411.0021 4 • Cab Components January 2009 605914 Closed Cabin, View 1 Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 07.0723.0219 Front Side Glass ............................ 1 33 09.0803.0540 Silent Block .................................... 4 2 07.0723.0433 Double Glass Gasket ........ Inch. 150 34 54.0100.0017 Zinc-plated Washer D70/16 ........... 4 3 07.0723.0133 Screw TSPEI M8X70 ..................... 1 35 01.4031.0001 Chamfered Washer D16 ................ 4 4 07.0723.0114 Nylon Washer ................................ 3 36 07.0723.0168 Upper Glass ................................... 1 5 07.0723.0096 Rubber Cap D37xH5xD8 ............... 3 37 07.0723.0142 Level .............................................. 1 6 641020 Spacer ........................................... 1 38 01.0023.0058 Stop Nut. M16 ................................ 4 7 641019 Locking Handle .............................. 1 39 07.0723.0193 Knob .............................................. 1 8 07.0723.0134 Plain Washer ............................... 1 40 07.0723.0522 Decal ............................................. 1 9 07.0723.0528 Stop Nut M8 / Black Cap ............... 1 41 51.1100.0021 Cab Structure ................................ 1 10 07.0723.0221 Windscreen Wiper Engine ............ 1 42 07.0723.0464 Lock ............................................... 1 11 07.0723.0450 Windscreen Wiper Arm .................. 1 43 07.0723.0040 Screw ............................................. 3 12 07.0723.0037 Windscreen Wiper Brush ............... 1 44 07.0723.0076 Plain Washer D6x18 ...................... 3 13 07.0723.0061 Sprayer .......................................... 1 45 01.0031.0059 Washer D16 UNI 6592 ZN ............. 2 14 07.0723.0226 Tube.................................... Inch. 20 46 09.0803.0568 Cap ................................................ 2 15 Handle Lock .................................. 1 47 Screw TE M 10X1,25 X 30 ............ 1 16 07.0723.0507 Screw TCB+ M6x40 ...................... 2 48 01.0001.0303 Screw TE M10X45 ......................... 1 17 07.0723.0166 Right Side Glass ............................ 1 49 01.0019.0105 Nut M10 ......................................... 2 18 07.0723.0433 Double Glass Gasket ....... Inch. 162 50 01.0031.0056 Washer D10 ................................... 2 19 Glass Stop ..................................... 5 51 09.0803.0569 Bush .............................................. 1 20 07.0723.0059 Rubber Cap D37xH12xD8 ............. 2 52 09.0803.0571 Spacer ........................................... 1 21 07.0723.0517 Screw TPS+ 4.8x38 ....................... 5 53 09.0803.0570 Bush .............................................. 1 22 07.0723.0169 Screw TSPEI M8x40...................... 2 23 09.4610.0024 Seat .............................................. 1 24 07.0703.0508 Seatback ........................................ 1 25 09.4610.0027 Safety Belt .................................... 1 26 07.0703.0509 S/Micro Seat 09.4610.0021/17 ...... 1 27 07.0723.0055 Rubber Cap D10 ........................... 1 28 07.0723.0054 Rubber Cap D25 ........................... 2 29 07.0723.0498 Inside Roof Coating ....................... 1 30 07.0723.0454 Covering ........................................ 1 31 01.0001.0659 Screw TE M16X100 UNI 5737 8.8 ZN ............................ 4 32 54.0100.0002 Washer D70/16 SP. 8 .................... 2 641024 641042 Part No. 57.0411.0021 TH-1955 901238 41 4 • Cab Components Figure 605671 October 2008 Rev A Description Closed Cabin, View 2 5 4 55 6 59 12 3 1 47 56 4 13 7 64 2 63 8 9 62 10 49 48 11 61 60 16 22 43 6 15 50 22 42 58 20 41 46 17 40 18 52 9 19 16 37 51 41 23 39 44 25 38 45 54 16 34 14 33 29 30 53 24 35 32 26 27 31 28 42 TH-1955 36 Part No. 57.0411.0021 4 • Cab Components October 2008 Closed Cabin, View 2 Item Part No. Description Qty. Item Part No. Description 605671 Rev A Qty. 1 07.0723.0163 Rear Glass ..................................... 1 34 07.0723.0157 Door Internal Handle .................... 1 2 07.0723.0433 Gasket Profile Of Double-Bulb Glasses ......Inch. 110.5 35 07.0723.0039 Screw TCB+ 4.8X19 ..................... 3 36 07.0723.0460 Lower Door Preassembly ............. 1 3 07.0723.0176 Screw TSPEI M8X25 ..................... 2 37 07.0723.0418 Doorlock Belt ................................. 1 4 07.0723.0114 Nylon Washer ................................ 4 38 07.0723.0075 Screw TSPEI M6X16 .................... 4 5 07.0723.0155 Hinge ............................................. 2 39 07.0723.0419 6 07.0723.0161 Hinge Pin ZN ................................. 6 Zinc - Plated Belt Retaining Plate .............................................. 2 7 07.0723.0441 Screw TCEI M5X50 ....................... 2 40 07.0723.0075 Screw TE M6X20 .......................... 8 8 07.0723.0434 Complete Toggle Lever .................. 2 41 07.0723.0076 Plain Washer ............................... 14 9 641042 Glass Stop ..................................... 4 42 07.0723.0342 Male Hinge Assembly .................... 4 10 07.0723.0236 Rubber Buffer ................................ 2 43 07.0723.0185 Screw TE M6X30 .......................... 3 11 07.0723.0237 Screw TCEI M5X90 ....................... 1 44 07.0723.0455 Lock ............................................... 1 12 07.0723.0024 Complete Mirror ............................. 1 45 07.0723.0090 Knob .............................................. 2 13 07.0723.0042 Mirror ............................................. 1 46 640995 14 07.0723.0424 Upper Door Preassembly .............. 1 Black Zinc - plated Door Spring Latch .............................................. 1 15 07.0723.0425 Upper Door Frame Set .................. 1 47 641004 Water Tank ..................................... 1 16 07.0723.0430 Complete Door Locker ................... 1 17 07.0723.0429 Crinkle Washer DM.10................... 1 18 07.0723.0428 Plain Washer D10X20 ................... 1 19 07.0723.0427 Screw TE M8X16 ........................... 1 20 07.0723.0426 Upper Door Glass .......................... 1 22 07.0723.0345 Nylon Bushing D.12X8.2XH8.6 ..... 8 23 07.0723.0166 Left Side Glass .............................. 1 24 07.0723.0423 Lower Door .................................... 1 25 07.0723.0433 Gasket Profile Of Double-Bulb Glasses ......Inch. 110.5 26 07.0723.0156 External Door Handle ................... 1 27 07.0723.0459 Key Block ....................................... 1 28 07.0723.0045 Cab Door Key ................................ 1 29 07.0723.0421 Screw TCB+M6X35 ...................... 2 30 Handle Lock ................................... 1 641024 31 07.0723.0172 Plate ............................................. 1 32 07.0723.0420 Door Coating ................................. 1 33 07.0723.0183 Bend Gasket .................. Inch. 35,43 Part No. 57.0411.0021 48 07.0723.0452 Covering ........................................ 1 49 07.0723.0451 Covering ........................................ 1 50 07.0723.0453 Covering ........................................ 1 51 07.0723.0456 External Sound Proofing................ 1 52 07.0723.0462 Mat ................................................. 1 53 07.0723.0513 Gasket Kit ...................................... 1 54 Locking Handle .............................. 1 641019 55 07.0723.0477 Cap for Water Tank ........................ 1 56 07.0723.0494 Bracket for Wipers Water Container............................. 1 58 07.0723.0475 Air Inlet + Frame ............................ 2 59 07.0723.0096 Rubber Cap D37xH5xD8 ............... 2 60 07.0723.0149 Air Filter ......................................... 1 61 07.0723.0506 Receptacles ................................... 2 62 07.0723.0040 Screw ............................................. 2 63 07.0723.0111 Washer .......................................... 2 64 07.0723.0173 Washer D6X12MM ........................ 2 TH-1955 43 4 • Cab Components Figure 58.2511.9011 October 2008 Rev A 7 Description Heater 8 10 11 10 22 9 12 17 17 19 20 16 21 21 B A 21 15 20 14 22 20 18 13 B A 2 6 6 1 1 23 24 23 25 26 25 25 26 44 25 24 TH-1955 4 5 3 Part No. 57.0411.0021 4 • Cab Components October 2008 58.2511.7000 Heater (Perkins Engine) Rev A Item Part No. Description Qty. 1 09.0806.0050 Hose Fitting...................................2 2 07.0723.0149 Air Filter.........................................1 3 07.0723.0455 Cover.............................................1 4 07.0723.0090 Knob..............................................2 5 07.0723.0076 Plain Washer.................................2 6 07.0227.0051 Clamp............................................2 7 07.0723.0484 Paper Piping.....................19,68inch 8 07.0723.0484 Paper Piping.....................13,78inch 9 07.0723.0482 Y Air Coupling................................1 10 04.4227.0012 Clamp............................................2 11 07.0723.0483 Coupling........................................1 12 Tube.......................................59inch 640990 13 07.0723.0523 Electrical Harness..........................1 14 07.0723.0464 Panel.............................................1 15 07.0723.0109 Screw 6X16...................................5 16 07.0723.0108 Air Inlet..........................................1 17 07.0723.0010 Air Inlet..........................................2 18 Heater............................................1 640985 19 07.0723.0193 Heater Knob..................................1 20 07.0723.0194 Rubber Hose........................354inch 21 04.0227.0051 Clamp............................................4 22 07.0723.0524 Clamp............................................2 23 09.0806.0053 Connecting Sleeve ........................ 2 24 09.0806.0054 Perforeted screw M16x1,5 ............. 2 25 06.0442.0102 Copper Washer JC 17 ................... 4 26 09.0806.0055 One Eye Union D16 ....................... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 45 4 • Cab Components Figure 605980 July 2009 Rev C Description Dashboard 7 14 18 8 10 11 12 26 27 12 28 18 15 18 13 22 12 9 24 27 16 36 21 17 5 21 3 2 23 6 25 1 4 38 38 35 34 37 20 46 17 19 TH-1955 Part No. 57.0411.0021 4 • Cab Components July 2009 605980 Dashboard Rev C Item Part No. Description Qty. 1 07.0723.0468 Hatch on Front Dashboard Support .......................................... 1 2 07.0723.0469 Rear Side Dashboard .................... 1 3 07.0723.0470 Upper Front Dashboard ................. 1 4 07.0723.0471 5 56.0015.0007 Box Dashboard .............................. 1 6 54.0100.0099 Braking disk ................................... 1 7 56.0017.0049 Contact .......................................... 1 8 07.0703.0429 Steering Mode Selector ................. 1 9 51.0811.4009 External Support ............................ 1 10 56.0017.0046 Parking Brake Switch .................... 1 11 56.0017.0044 Contact .......................................... 1 12 56.0017.0039 Cap ................................................ 4 13 51.0811.1700 Load Chart Support ....................... 1 14 56.0017.0047 Continuous Flow Switch ................ 1 15 56.0017.0054 Cabin Fan Switch .......................... 1 16 56.0016.0088 Instruments Panel .......................... 1 17 07.0723.0039 Screw ............................................. 9 18 56.0017.0037 Contact .......................................... 3 19 56.0016.0090 Left Steering Column Switch Unit .. 1 20 07.0723.0104 Spring ............................................ 6 21 07.0723.0480 Air Inlet + Frame ............................ 2 22 51.0811.4008 Internal Support ............................. 1 23 “ 07.0703.0472 “ 56.0017.0073 Starting Switch Up To S/N 20071 ........................... 1 From S/N 20072 ............................ 1 24 56.0017.0038 Windscreen Wiper Switch .............. 1 25 “ 09.4618.0114 “ 09.4618.1259 Starting Switch Decal Up To S/N 20071 ........................... 1 From S/N 20072 ............................ 1 26 56.0017.0063 Auxiliary Hydraulic Switch ............. 1 27 56.0017.0035 Contact .......................................... 2 28 56.0017.0055 Road Lights Push Button ............... 1 34 56.0017.0064 Hazard Warning Lights Contact ..... 1 Item Part No. Description Qty. 35 56.0016.0079 Right lever ..................................... 1 36 56.0017.0065 Key ................................................ 2 37 56.0017.0070 Hazard Warning Lights Switch....... 1 38 09.0803.0572 Spring ............................................ 4 Lower Front Dashboard ................. 1 Part No. 57.0411.0021 TH-1955 47 4 • Cab Components Figure 605528 October 2008 Rev A Description Components - Distributor And Joystick 14 24 15 16 15 22 17 • • 18 23 • • • • • • • 21 UT4 UT3 UT2 20 2 UT1 26 12 25 19 UT1,2,3,4 • • • • • • • 4 5 6 3 7 8 25 9 1 10 11 • • • 5 3 2 1 48 TH-1955 Part No. 57.0411.0021 4 • Cab Components October 2008 Components - Distributor And Joystick Item Part No. Description Qty. 1 07.0704.0038 Cartridge ........................................ 2 2 07.0704.0078 O-Ring ........................................... 8 3 07.0704.0023 Cap Kit ........................................... 8 4 07.0704.0033 Cursor ............................................ 1 5 07.0704.0034 Cursor ............................................ 2 6 07.0704.0035 Cursor ............................................ 1 7 07.0704.0042 Valve .............................................. 1 8 01.0023.0054 Self-Locking Nut M 8 ..................... 3 9 01.0031.0055 Plain Washer D 8 ........................... 6 10 01.0001.0209 Screw TE M 8X70 .......................... 3 11 07.0704.0045 Cap ................................................ 1 12 07.0704.0032 Body .............................................. 1 14 07.0704.0118 Red Pushbutton Cap ..................... 1 15 07.0704.0117 Pushbutton .................................... 2 16 07.0704.0119 Yellow Cap ..................................... 1 17 07.0704.0134 Protection ...................................... 1 18 07.0704.0136 Ring + Joint.................................... 1 19 07.0704.0138 Complete Selector ......................... 4 20 07.0704.0137 Complete Body .............................. 1 21 07.0704.0169 Flange ............................................ 1 22 04.4237.0010 Joystick .......................................... 1 23 04.4236.0029 Control Valve ................................. 1 24 07.0704.0173 Joystick Handle ............................. 1 25 07.0704.0145 Plug ............................................... 2 26 07.0704.0144 Plug ............................................... 4 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605528 Rev A Qty. 49 5 • Boom Components Figure 605674 July 2009 Rev B Description Boom (1st - 2nd Telescopic Element) 42 18 17 16 37 39 2 37 38 14 36 34 33 22 21 18 17 52 20 19 20 55 52 29 15 28 27 28 47 48 49 54 50 25 24 30 35 27 55 21 29 22 23 53 35 1 26 24 31 32 52 25 24 6 5 4 13 12 11 41 43 40 46 45 44 3 9 8 10 3 51 9 7 50 TH-1955 Part No. 57.0411.0021 5 • Boom Components July 2009 605674 Boom (1st - 2nd Telescopic Element) Rev B Item Part No. Description Qty. Item Part No. Description Qty. 1 51.0201.3913 1st Telescopic Element .................. 1 34 01.4032.0003 Spring Washer D 8 ZN................... 1 2 51.0201.3914 2nd Telescopic Element ................. 1 35 09.0803.0062 Underscrew Lip D10 ...................... 6 3 54.0202.0006 Bushing DB 50/58 LG.55 .............. 2 36 51.0811.2600 Hose Guide .................................... 1 4 54.0000.0199 Chassis-Boom Joint Pin ............... 1 37 01.0001.0258 Screw M8x35 ................................. 4 5 01.4001.0012 Screw TE M14X100 ....................... 1 38 01.4032.0003 Spring Washer D8 ......................... 2 6 01.0023.0057 Self-Locking Nut M14 ................... 1 39 01.0031.0055 Plain Washer D8 ............................ 2 7 54.0000.0017 Extension Cylinder Foot Pin ........ 1 40 01.0003.0157 Screw TCEI M6X25 ..................... 24 8 01.0001.0211 Screw TE M 8X80 .......................... 1 41 09.0803.0043 9 01.0023.0054 Self-Locking Nut M 8 .................... 2 Single Tube Retaining Bracket D16 ................................. 12 10 54.0000.0197 Levelling Cylinder Head Pin ......... 1 42 51.0810.2700 Hoses Guide .................................. 1 11 54.0000.0196 Lifting Cylinder Head Pin ............... 1 43 51.0811.2700 Front Hoses Guide ........................ 1 12 01.4001.0003 Screw TE M12X100 ....................... 1 44 01.0001.0252 Screw M8x16 ................................. 2 13 01.0023.0056 Self-Locking Nut M12 .................... 1 45 01.0031.0055 Plain Washer D8 ............................ 2 14 54.0003.0016 Extension Cylinder Head Pin ........ 1 46 01.4032.0003 Spring Washer D8 ......................... 2 15 54.0702.0013 Upper Front Pad 200X60X15 ....... 2 47 51.0903.1300 Safety Valve Guard ........................ 1 16 54.0000.0192 Fork Movement Cylinder Foot Pin ......................................... 1 48 01.0001.0256 Screw TE M8X25 ........................... 4 49 01.0031.0055 Plain Washer D8 ............................ 4 17 01.4001.0008 Screw TE M10X90 ......................... 2 50 01.4032.0003 Spring Washer D8 ......................... 4 18 01.0023.0055 Self-Locking Nut M10 .................... 2 51 01.0001.0209 Screw TE M8x70 ........................... 1 19 54.0000.0193 Fork Movement Cylinder Head Pin 1 52 51.0804.9000 Thickness ...................................... 6 20 54.0202.0007 Bushing DB 45/52 LG.50 ............... 2 53 51.0806.3800 Thickness ...................................... 2 21 54.0702.0000 Pad 200X60X20 ............................ 4 54 51.0809.3900 Thickness ...................................... 2 22 54.0200.0001 Bushing M10X13,5 ..................... 12 55 51.0809.4000 Thickness ...................................... 2 23 01.0001.0353 Screw TE M10X20 ......................... 4 24 01.4032.0004 Spring Washer D10 ZN.................. 4 25 01.0001.0357 Screw TE M10X35 ......................... 8 26 01.0001.0355 Screw TE M10X25 ......................... 8 27 54.0200.0000 Bushing M10X8,5 .......................... 6 28 54.0702.0001 Side Front Pad 100X60X12 ........ 2 29 54.0702.0002 Side Rear Pad 60X60X12 30 01.4006.0005 Screw TSPEI M10x20.................... 2 31 54.0702.0005 Lower Rear Pad 100X25X15 ......... 2 32 01.0003.0203 Screw TCEI M 8X20 ...................... 2 33 01.0001.0254 Screw TE M 8X20 .......................... 1 Part No. 57.0411.0021 .......... 2 TH-1955 51 5 • Boom Components Figure 605677 Rev A October 2008 Description Forks 6 5 3 1 4 8 7 2 2 52 TH-1955 Part No. 57.0411.0021 5 • Boom Components October 2008 Forks Item Part No. Description Qty. 1 51.1300.3500 Floating Fork Support Plate ........... 1 2 55.0750.0026 Floating Fork 100X40 LG.1200 ..... 2 3 54.0000.0068 Floating Fork Pin .......................... 1 4 54.0100.0027 Washer D 88.9/58 SP. 5 ................ 2 5 01.0001.0409 Screw TE M12X80 UNI 5737 8.8 ZN ............................ 1 6 01.0023.0056 Self-locking Nut M12 UNI 7473 6SZN ............................. 1 7 01.4041.0005 Grubscrew M12X25 UNI 5927 12.9 ZN .......................... 2 8 01.4019.0004 Nut M12 Slim UNI 5589 ....................................... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605677 Rev A Qty. 53 5 • Boom Components Figure 605678 Rev A October 2008 Description Cylinders 16 1 2 3 4 19 17 20 18 13 5 14 11 12 15 8 6 7 10 54 TH-1955 9 Part No. 57.0411.0021 5 • Boom Components October 2008 Cylinders Item Part No. Description Qty. 1 53.0100.2800 Boom Extension Cylinder .............. 1 2 639993 Cylinder Gasket Kit ........................ 1 3 04.4239.0005 Safety Valve ................................... 1 4 01.0001.0306 Screw TE M10X60 ......................... 4 5 53.0300.2200 Levelling Cylinder .......................... 1 6 04.4239.0051 Safety Valve ................................... 1 7 01.0003.0208 Screw ............................................. 6 8 639992 Cylinder Gasket Kit ........................ 1 9 07.0705.0082 Valve Gasket Kit ............................ 1 10 04.4239.0004 Valve .............................................. 2 11 04.4239.0005 Safety Valve ................................... 1 12 07.0705.0081 Valve Gasket Kit ............................ 1 13 53.0000.3200 Boom Lifting Cylinder .................... 1 14 Cylinder Gasket Kit ........................ 1 640096 15 01.0003.0210 Screw TCEI M 8X50 UNI 5931 8.8ZN ............................. 4 16 53.0400.1700 Fork Movements Cylinder ............. 1 17 Cylinder Gasket Kit ........................ 1 635965 18 04.4239.0052 Safety Valve ................................... 1 19 07.0705.0085 Valve Gasket Kit ............................ 1 20 01.0003.0208 Screw TCEI M 8X40 ...................... 6 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605678 Rev A Qty. 55 5 • Boom Components October 2008 Figure Rev 58.2512.1000A A Description Hydraulic Quick Coupling for Attachment (Hydraulic Part 1) 7 1 12 14 8 10 11 25 9 10 19 5 13 4 15 3 16 12 2 14 10 24 16 21 18 14 10 20 23 6 22 4 26 56 TH-1955 Part No. 57.0411.0021 5 • Boom Components October 2008 58.2511.9007A Hydraulic Quick Coupling for Attachment (Hydraulic Part 1) Rev A Item Part No. Description Qty. 1 51.0807.1800 Bracket .......................................... 1 2 01.0001.0254 Screw TE M 8X20 .......................... 2 3 01.4032.0003 Spring Washer D8 ......................... 2 4 01.0031.0055 Plain Washer D8 ............................ 4 5 04.4240.0011 Deflector Manifold .......................... 1 6 01.0001.0207 Screw TE M 8X60 .......................... 2 7 01.0023.0054 Self-locking Nut M8 ....................... 2 8 04.0220.0051 Cap ................................................ 1 9 06.0442.0101 Copper Washer JC 13 ................... 1 10 06.0442.0103 Copper Washer JC 21 ................... 6 11 04.0600.0016 Pipe Fitting CMF G1/2 ES LG. 45 . 1 12 04.0600.0087 Pipe Fitting MFK 90 1/2 BSP ......... 2 13 04.4210.0019 Female Coupling 1/2 ..................... 1 14 04.0600.0017 Pipe Fitting 1/2X 1/2 BSP .............. 4 15 04.0600.0091 Pipe Fitting CMF 1/2 ES LG. 25 .... 1 16 04.0607.0110 Pipe Fitting 1/2BSP X 11/16-16 ORFS ............................................. 2 18 04.4210.0018 Male Coupling 1/2 .......................... 1 19 04.0602.0581 Flexible Hose R2 X 1/2 F90 15,75inch ....................................... 2 20 04.0605.0934 Flexible Hose R2 X 3/8 F90 37,4inch ......................................... 1 21 04.0605.0933 Flexible Hose R2 X 3/8 F90 39,37inch ....................................... 1 22 01.0001.0156 Screw TE M 6X20 .......................... 2 23 01.4032.0002 Spring Washer D6 ......................... 2 24 01.0031.0054 Washer D 6 .................................... 2 25 53.3001.0500 Boom Pipe Manifold ...................... 1 26 54.0000.0194 Fork Attachment Pin ...................... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 57 5 • Boom Components Figure Rev 58.2512.1000A A October 2008 Description Hydraulic Quick Coupling for Attachment (Hydraulic Part 2) 30 29 28 25 27 26 24 1 15 16 22 20 9 23 19 2 31 30 9 15 32 13 4 12 11 10 17 58 3 14 18 33 21 5 9 6 7 8 TH-1955 Part No. 57.0411.0021 5 • Boom Components October 2008 58.2511.9007A Hydraulic Quick Coupling for Attachment (Hydraulic Part 2) Rev A Item Part No. Description Qty. Item Part No. Description Qty. 1 51.0903.4932 Guard ............................................. 1 28 01.0023.0053 Self-Locking Nut M 6 ..................... 2 2 01.0031.0299 Plain Washer D8 ............................ 2 29 54.0001.0022 Fork Coupling Pin .......................... 2 3 53.0500.0600 Cylinder ......................................... 1 30 01.0001.0104 Screw TE M 6X40 .......................... 3 4 54.0001.0058 Long Pin ........................................ 1 31 02.4102.0012 Snap Pin ....................................... 1 5 54.0001.0059 Short Pin ........................................ 1 32 09.0803.0406 Rope .............................................. 1 6 01.4032.0004 Spring Washer D10 ....................... 4 33 01.4032.0002 Spring Washer D 6 ........................ 1 7 01.0031.0301 Plain Washer D10 (10x30)............. 4 8 01.0001.0355 Screw TE M10X25 ......................... 4 9 04.0607.0114 Pipe Fitting 3/8 BSP X 9/16-18 ORFS ............................................. 3 10 04.0607.0131 Pipe Fitting TMF+C 9/16-18 ORFS ............................................. 1 11 04.0607.0112 Pipe Fitting M-M 90° 1/4 BSP X 9/16-18 ORFS ............................... 1 12 04.0607.0132 Pipe Fitting 45° M-M 1/4 BSP X 9/16-18 ORFS ............................... 1 13 04.0607.0163 Pipe Fitting 1/4BSP X 11/16-16 ORFS ............................................. 2 14 04.4239.0002 Block Valve .................................... 1 15 01.0031.0054 Plain Washer D6 ............................ 3 16 01.0023.0053 Self-locking Nut M6 ....................... 2 17 01.0003.0162 Screw TCEI M 6X50 ...................... 2 18 04.0605.0114 Flexible Hose R2 X 1/4 FD-F90 6inch .............................................. 1 19 04.0605.0113 Flexible Hose R2 X 1/4 FD-F90 16inch ............................................ 1 20 04.0605.0112 Flexible Hose R2 X 1/4 FD-F90 7,5inch ........................................... 1 21 07.4529.0107 Joint Kit .......................................... 1 22 01.0001.0254 Screw TE M 8X20 .......................... 2 23 01.4032.0003 Spring Washer D8 ......................... 2 24 04.0600.0228 Cap F 1/2 ....................................... 1 25 01.4001.0008 Screw TE M10X90 ......................... 1 26 01.0023.0055 Self-Locking Nut M10 .................... 1 27 51.0400.5003 Fork Coupling Attach Point ............ 1 Part No. 57.0411.0021 TH-1955 59 5 • Boom Components Figure Rev 58.2512.1000B B January 2009 Description Hydraulic Quick Coupling for Attachment (Electrical Part) 11 12 9 7 6 5 10 4 8 2 3 60 1 TH-1955 Part No. 57.0411.0021 5 • Boom Components January 2009 58.2511.9007B Hydraulic Quick Coupling for Attachment (Electrical Part) Rev B Item Part No. Description Qty. 1 51.0811.4040 Bracket .......................................... 1 2 01.0019.0104 Stop Nut M8 ................................... 1 3 56.0023.0025 Cable Reel ..................................... 1 4 54.0101.0015 Spacer ........................................... 2 5 01.0001.0104 Screw TE M 6X40 .......................... 2 6 01.0031.0298 Plain Washer D6 ............................ 2 7 01.4032.0002 Spring Washer D6 ......................... 2 8 55.0602.0420 Cable Reel Harness ..................... 1 9 55.0602.0333 Boom Harness ............................... 1 10 56.0002.0071 DIN Connector ............................... 1 11 56.0017.0063 Push Button ................................... 1 12 56.0017.0035 Switch ............................................ 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 61 6 • Hydraulic System Figure 605536 Rev A October 2008 Description Valve Block 1 4 7 10 6 2 3 8 9 5 62 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Valve Block Item Part No. Description Qty. 1 04.4236.0068 Piloting Hydraulic Block ................. 1 2 07.0705.0095 Pressure Reduction Valve ............. 1 3 07.0705.0094 Negative Brake Electrovalve ......... 1 4 07.0705.0100 Continuous Oil Electrovalve .......... 1 5 07.0705.0093 Solenoid ......................................... 1 6 07.0705.0096 Solenoid ......................................... 2 7 07.0705.0099 Solenoid ......................................... 2 8 07.0705.0098 Lock/Release Electrovalve ............ 1 9 07.0705.0097 Fork Overturning Electrovalve ....... 1 10 56.0012.0027 Negative Brake Switch .................. 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605536 Rev A Qty. 63 6 • Hydraulic System Figure 605895 January 2009 Rev B Description Hydraulic System - Fork Balancing 12 13 16 Tav 605901 pos. 20 14 10 2 8 14 11 9 18 4 3 15 17 17 19 6 7 23 5 21 20 24 25 14 15 28 1 29 30 14 22 2 26 32 27 OUT 22 IN FRONT VIEW (ENGINE SIDE) 26 64 TH-1955 32 27 Part No. 57.0411.0021 6 • Hydraulic System January 2009 Hydraulic System - Fork Balancing Item Part No. Description Qty. Item Part No. Description 605895 Rev B Qty. 31 01.0023.0055 Nut M10 ......................................... 1 30 01.0001.0310 Screw M10X80 UNI 5737 8.8 ZN .. 1 2 54.0202.0004 Bushing DB 45/50 Lg.50................ 2 32 04.0607.0109 3 04.0607.0141 Pipe Fitting Or. 90° M-M 13/16-16 ORFS .................... 2 Pipe Fitting 90° M-F 13/16-16 ORFS................ 2 4 09.0803.0043 Clamp ............................................ 6 5 01.0003.0157 Screw M 6X25 UNI5931 8.8ZN ... 12 6 01.0001.0257 Screw M 8X30 UNI 5739 8.8 ZN ... 4 7 09.0803.0060 Clamp ............................................ 4 8 04.0605.0612 Fork Movement Cylinder Pipe ....... 1 9 04.0605.0615 Fork Movement Cylinder Pipe ....... 1 10 53.3402.2100 Pipe ............................................... 1 11 53.3402.2000 Pipe ............................................... 1 12 04.0600.0188 Screw 3/8 ....................................... 1 13 06.0442.0102 Washer JC 17 SP.2 ....................... 2 14 07.0721.0042 Snap Ring ...................................... 4 15 07.0721.0019 Ball Joint ........................................ 2 16 04.0605.0659 Hose R1 X 1/4 Lg. 1950 ................ 1 17 01.0031.0061 Washer D20 UNI 6592 ZN ............. 2 18 04.0607.0124 90°M-M Bulkhead Union 13/16-16 ORFS Special Exec ....................... 2 19 04.0605.0626 Flexible Hose 90° .......................... 2 20 04.0607.0122 Union TMF+L 13/16-16 ORFS ....... 2 21 04.0605.0809 Hose .............................................. 1 22 04.0607.0111 Pipe Fitting 1/2BSP x 13/16-16 ORFS ............................................. 2 23 01.0023.0054 Nut M 8 UNI 7473 6SZN03700825 ............................. 1 24 54.0000.0198 Pin ................................................. 1 25 01.0001.0211 Screw M 8X80 UNI 5737 8.8 ZN ... 2 26 04.0605.0658 Hose R2 X 1/2 Lg. 950 .................. 2 27 04.0607.0111 Pipe Fitting 1/2BSP x 13/16-16 ORFS ............................................. 2 28 04.0605.0661 Hose .............................................. 1 29 54.0000.0193 Pin ................................................. 1 Part No. 57.0411.0021 TH-1955 65 6 • Hydraulic System Figure 605896 Rev A October 2008 Description Hydraulic System - Auxiliary Circuits 10 6 5 4 3 11 7 8 9 2 2 1 1 OUT IN FRONT VIEW (ENGINE SIDE) 66 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Auxiliary Circuits Item Part No. Description Qty. 1 04.0607.0111 Pipe Fitting 1/2BSP x 13/16-16 ORFS ............................................. 2 2 04.0605.0351 Flexible Hose R2 X 1/2 LG.1800 ... 2 3 53.3402.2200 Pipe ............................................... 1 4 53.3402.2300 Pipe ............................................... 1 5 04.0605.0613 Equipment Lock Cylinder Pipe ...... 1 6 04.0605.0614 Equipment Lock Cylinder Pipe ...... 1 7 01.0001.0257 Screw M 8X30 UNI 5739 8.8 ZN ... 4 8 09.0803.0061 Plate .............................................. 4 9 09.0803.0060 Clamp ............................................ 4 10 04.0607.0124 Pipe Fitting 90°M-M ....................... 2 11 04.0605.0626 Flexible Hose R2 X 1/2 LG.1100 ... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605896 Rev A Qty. 67 6 • Hydraulic System Figure 605897 Rev A October 2008 Description Hydraulic System - Lifting and Boom Extension 3 4 20 20 1 2 9 10 7 8 6 13 14 5 12 15 8 11 21 22 16 19 19 17 19 18 19 OUT IN FRONT VIEW (ENGINE SIDE) FRONT VIEW (ENGINE SIDE) 68 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Lifting and Boom Extension Item Part No. Description Qty. 1 09.0803.0043 Clamp .......................................... 12 2 01.0003.0157 Screw M 6X25 UNI5931 8.8ZN ... 24 3 53.3402.1900 Pipe ............................................... 1 4 53.3402.1800 Pipe ............................................... 1 5 01.0023.0056 Nut M12 UNI 7473 6SZN ............... 2 6 54.0000.0195 Pin ................................................. 1 7 01.4001.0003 Screw M12X100UNI 5737 8.8 ZN . 2 8 54.0202.0005 Busch ............................................. 2 9 04.0214.0035 Drilled Screw 1/2 ........................... 2 10 04.0607.0124 Pipe Fitting 90°M-M ....................... 2 11 01.0023.0056 Nut M12 UNI 7473 6SZN ............... 1 12 04.0605.0626 Flexible Hose R2 X 1/2 LG.1100 ... 2 13 04.0607.0109 Pipe Fitting 90° M-F 13/16-16 ORFS . 1 14 04.0607.0141 Pipe Fitting 1/2GAS X M 13/16-16 ORFS ......................... 1 15 04.0607.0111 Pipe Fitting 1/2BSP X 13/16-16 ORFS ............................. 1 16 04.0605.0184 Flexible Hose R2 X 1/2 LG.1850 ... 2 17 04.0605.0189 Flexible Hose R2 X 1/2 LG.2050 ... 1 18 04.0605.0186 Hose R2 X 1/2 Lg.1800 ................. 1 19 04.0607.0111 Pipe Fitting 1/2BSP X 13/16-16 ORFS ............................. 4 20 06.0442.0103 Washer .......................................... 4 21 54.0000.0196 Pin ................................................. 1 22 01.4001.0003 Screw M12X100UNI 5737 8.8 ZN . 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605897 Rev A Qty. 69 6 • Hydraulic System Figure 605899 October 2008 Rev A Description Hydraulic System - Radiator 5 7 4 7 9 8 3 10 4 Tav 605909 pos. 30 2 T 9 1 9 Tav 605890 pos. 43-44-45 11 9 70 6 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Radiator Item Part No. Description Qty. 1 04.0605.0646 Hose R1 X 3/4 LG. 1800 ............... 1 2 04.0607.0120 Pipe Fitting 1”3/16-12 ORFS ......... 1 3 04.0605.0647 Hose R1 X 3/4 Lg. 400 .................. 1 4 04.0600.0046 Pipe Fitting 3/4X 3/4 BSP ............. 1 5 04.0607.0194 Nipple ............................................ 1 6 04.0605.0650 Hose .............................................. 1 7 06.0442.0650 Washer .......................................... 2 8 04.4239.0083 Valve Vuc 3/4 8 Bar ...................... 1 9 04.0607.0107 Pipe Fitting 3/4”BSP X1”3/16-12 ORFS ............................................. 3 10 605909 ref. 30 ............................Ref 11 04.4227.0020 Clamp ............................................ 1 605890 ref 43-44-45 ...................Ref Part No. 57.0411.0021 Item TH-1955 Part No. Description 605899 Rev A Qty. 71 6 • Hydraulic System Figure 605901 October 2008 Rev A Description Hydraulic System - Hydraulic Switches 2 1 17 15 16 P 9 13 21 21 21 21 4 4 3 21 4 19 5 Tav 605910 pos. 27 14 9 8 P 10 7 6 P3 12 9 5 10 TP1 TP2 20 TP3 TP4 TP5 11 Tav 605895 pos. 16 72 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Hydraulic Switches Item Part No. Description Qty. 1 04.0605.0865 Hose .............................................. 1 2 04.0607.0103 Pipe Fitting M12X1.5 X 9/16-18..... 1 3 04.0605.0807 Hose R1 X 1/4 ............................... 1 4 04.0607.0113 Pipe Fitting 1/4BSP X 9/16-1 ......... 5 5 04.0607.0115 Fitting ............................................. 2 6 04.4210.0016 Pressure Tube ............................... 5 7 01.0001.0254 Screw M 8X20 UNI 5739 8.8 ZN00570820 .................................. 2 8 01.4032.0003 Spring Washer D 8 ZN................... 2 9 04.0607.0114 Pipe Fitting 3/8 ............................... 2 10 04.0605.0235 Hose R1x1/4 Lg 1400 .................... 2 11 09.0809.0046 Bracket .......................................... 5 12 01.0003.0159 Screw M 6X35 UNI5931 .............. 10 13 04.0605.0684 Hose R2 X 1/4 LG. 1150 ................ 1 14 01.0031.0055 Washer D 8 UNI 6592 ZN .............. 2 15 06.0442.0105 Washer JC 27 SP.2,5 .................... 1 16 04.0600.0013 Fitting ............................................. 1 17 04.0607.0153 Pipe Fitting 14X1.5 X 9/16-18........ 1 19 04.0605.0790 Hose .............................................. 1 20 605895 ref. 16 ............................Ref 21 04.0607.0791 Pipe Fitting F M14 F1/4 ................. 5 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605901 Rev A Qty. 73 6 • Hydraulic System Figure 605903 October 2008 Rev A Description Hydraulic System - Transmission 13 1 2 7 21 22 23 28 4 5 12 12 27 3 7 6 1 8 7 2 27 9 19 3 16 29 30 7 26 18 17 15 5 10 28 2 1 25 11 14 24 20 11 74 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Transmission Item Part No. Description Qty. 1 01.0003.0257 Screw TCEI M10X35 UNI5931 8.8ZN .............................. 8 2 01.4032.0004 Spring Washer D10 ZN.................. 8 3 04.4223.0003 Flange ............................................ 4 4 04.4229.0048 Hose .............................................. 1 5 06.0401.0214 Spring Washer ............................... 5 6 04.0605.0645 Hose R1 X 1/4 LG. 850 ................. 1 7 04.0607.0103 Pipe Fitting M12X1.5 X 9/16-18..... 4 8 04.0605.0660 Hose R1 X 3/4 LG. 1000 ............... 1 9 04.0607.0182 Pipe Fitting M22X1,5X 1”3/16-12 .. 1 10 04.4229.0049 Hose .............................................. 1 11 04.0607.0107 Pipe Fitting 3/4” ............................. 2 12 04.0607.0217 Nipple M18x1,5 X1”3/16-18 ORFS ............................................. 2 13 04.0605.0281 Hose R1 X 1/4 LG. 950 ................. 1 14 04.0605.0660 Hose R1 X 3/4 LG. 1000 ............... 1 15 06.0442.0059 Washer JC 22 ................................ 1 16 06.0442.0105 Washer .......................................... 1 17 04.0600.0050 Pipe Fitting M22X1.5X3/4 .............. 1 18 04.4239.0013 Valve ............................................. 1 19 04.0607.0107 Pipe Fitting 3/4” ............................. 1 20 04.0605.0447 Hose R1 X 3/4 LG. 1000 ............... 1 21 01.0001.0651 Screw M16X50 UNI 5737 8.8 ZN .. 4 22 01.4032.0007 Spring Washer D16 ZN.................. 4 23 01.0031.0059 Washer D16 UNI 6592 ZN ............. 4 24 04.0605.0676 Hose R4 X 1”1/4 LG. 2600 ............ 1 25 04.0607.0174 Pipe Fitting 1”BSP x 1”11/16-12 .... 1 26 04.0607.0143 Pipe Fitting M33X2 X1”11/16-12 ... 1 27 06.0401.0219 O-Ring Gaskets ............................. 2 28 04.4223.0004 Flange ............................................ 4 29 01.0001.0401 Screw TE M12X40 ......................... 8 30 01.4032.0005 Spring Washer D12 ....................... 8 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605903 Rev A Qty. 75 6 • Hydraulic System Figure 605905 Rev A October 2008 Description Hydraulic System - Casappa Pump 12 11 10 14 13 2 6 P 4 5 7 1 9 3 6 8 76 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Casappa Pump Item Part No. Description Qty. 1 53.3001.4900 Manifold ......................................... 1 2 04.4227.0023 Clamp ............................................ 1 3 09.0805.0088 Rubber Pipe R4 X 1-1/4 .......inch 38 4 01.0003.0255 Screw TCEI M10X25 UNI5931 ...... 4 5 04.4032.0004 Spring Washer ............................... 4 6 04.0607.0107 Pipe Fitting 3/4” ............................. 2 7 06.0401.0123 Seal ............................................... 1 8 04.0605.0649 Hose 3/4 LG. 730 .......................... 1 9 04.4227.0027 Clamp ............................................ 1 10 09.0806.0020 Hose Holder D=1” X D=30 ............. 1 11 04.0600.0055 Reduction GWR 1”1/2 M X 1” F ..... 1 12 04.4224.0000 Ball Valve DN 1 1/2 ........................ 1 13 06.0442.0107 Copper Washer JC 33 ................... 3 14 06.0442.0111 Copper Washer JC 49 ................... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605905 Rev A Qty. 77 6 • Hydraulic System Figure 605906 October 2008 Rev A Description Hydraulic System - Hydraulic Piloting Line Main Valve 1 B1 C1 3J AX1 P B2 3 1 C2 1J AX2 B1 B2 1 C2 3 1 C1 AX2 2 AX1 1 4 1 5 5 1 78 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 605906 Hydraulic System - Hydraulic Piloting Line Main Valve Rev A Item Part No. Description Qty. 1 04.0607.0113 Pipe Fitting 1/4 ............................. 12 2 04.0605.0255 Hose R2 X 3/8 LG.2300 ................ 1 3 04.0605.0179 Hose R1 X 1/4 LG. 700 ................. 2 4 04.0605.0271 Hose R1 X 1/4 LG.1100 ................. 1 5 04.0605.0453 Hose R1 X 1/4 LG. 900 ................. 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 79 6 • Hydraulic System Figure 605907 October 2008 Rev A Description Hydraulic System - Joystick 3J 1 2 P 1J 2 4 1 1 1 3 P 1 3 T A1 A2 11 11 4 5 T1 12 T 10 4 5 6 4 5 7 8 9 80 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Joystick Item Part No. Description Qty. 1 04.0607.0113 Pipe Fitting 1/4 ............................... 8 2 04.0605.0245 Hose R1 X 1/4 LG. 900 ................. 1 3 04.0605.0275 Hose R1 X 1/4 LG. 450 ................. 1 4 06.0442.0101 Washer .......................................... 6 5 05.0401.0016 Screw 1/4 Bsp ............................... 3 6 04.0605.0656 Hose R1 X 1/4 Lg.450 Occhi ......... 1 7 04.0607.0110 Pipe Fitting ..................................... 1 8 04.0605.0652 Hose R1 X 3/8 Lg. 650 .................. 1 9 04.0607.0139 Pipe Fitting ..................................... 1 10 04.0605.0654 Hose R1 X 1/4 Lg. 500 ................. 1 11 04.0605.0655 Hose R1 X 1/4 Lg. 1100................ 2 12 04.0607.0113 Pipe Fitting 1/4BSP X 9/16-18 ....... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605907 Rev A Qty. 81 6 • Hydraulic System Figure 605909 October 2008 Rev A Description Hydraulic System - Power Steering System 29 2 1 30 Tav 605899 pos. 10 8 28 4 Ls A 3 9 7 5 B T 7 P 6 11 12 20 10 P 21 T 27 27 B 12 A 17 15 14 24 22 23 18 4 6 19 17 24 26 16 25 13 26 13 82 16 25 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Power Steering System Item Part No. Description Qty. 1 09.4636.0019 Steering Wheel .............................. 1 2 55.0602.0340 Harness ......................................... 1 3 09.4636.0012 Power Steering .............................. 1 4 04.0607.0113 Pipe Fitting 1/4 ............................... 1 5 04.0607.0110 Pipe Fitting 1/2 ............................... 2 6 04.0607.0111 Pipe Fitting 1/2 ............................... 2 7 04.0607.0137 Pipe Fitting 18X1.5 X 11/16-16 ...... 2 8 04.0605.0648 Hose R2 X 3/8 Lg. 280 .................. 1 9 04.0605.0638 Hose R2 X 3/8 Lg. 1250 F45 F90 .. 1 10 04.0605.0637 Hose R2 X 3/8 Lg. 530 .................. 1 11 04.4240.0052 Electrovalve ................................... 1 12 04.0607.0117 Pipe Fitting 3/8 ............................... 4 13 01.0001.0106 Screw TE M 6X50 UNI 5737 8.8 ZN ............................ 2 14 04.0605.0734 Hose .............................................. 1 15 04.0605.0733 Hose .............................................. 1 16 01.0023.0053 Nut M 6 UNI 7473 6SZN ................ 2 17 06.0442.0057 Washer .......................................... 4 18 04.0605.0685 Hose .............................................. 1 19 04.0605.0806 Hose .............................................. 1 20 04.0605.0299 Hose R2 X 1/4 ............................... 1 21 04.0607.0237 Pipe Fitting ..................................... 1 22 04.0605.0100 Hose R2 X 1/2 Lg. 550 FD F45 13/16-16 ORFS ............................. 1 23 04.0607.0236 Pipe Fitting ..................................... 1 24 04.0214.0156 Drilled Screw ................................. 2 25 01.0031.0298 Washer D 6 UNI 6593 ZN .............. 2 26 01.0031.0054 Washer D 6 UNI 6592 ZN .............. 2 27 07.0728.0007 Solenoid Valve ............................... 2 28 Joint Kit .......................................... 1 992989 29 09.0803.0546 Knob .............................................. 1 30 04.0605.0640 Hose R 2 1/2 .................................. 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605909 Rev A Qty. 83 6 • Hydraulic System Figure 605910 Rev A October 2008 Description Hydraulic System - Negative Brake F 26 11 4 5 6 7 8 9 12 13 10 14 15 24 23 22 17 8 25 18 21 1 20 2 2 16 19 27 2 1 Tav 605901 pos. 19 2 2 84 3 TH-1955 Part No. 57.0411.0021 6 • Hydraulic System October 2008 Hydraulic System - Negative Brake Item Part No. Description Qty. 1 05.0401.0003 Drilled Screw ................................. 2 2 06.0442.0055 Washer D.14/20 X1.5 .................... 6 3 04.0602.0570 Hose Bsp R 1x 1/4 Lg 1950.......... 1 4 05.4309.0002 Oil Tank .......................................... 1 5 04.0227.0054 Clamp ............................................ 2 6 09.0805.0000 Rubber Hose ................................. 1 7 07.0730.0019 Pedal ............................................. 1 8 01.4032.0003 Spring Washer D 8 ZN................... 6 9 01.0001.0252 Screw TE M 8X16 UNI 5739 8.8 ZN ............................ 2 10 07.0730.0025 Support .......................................... 1 11 07.0730.0017 Pin ................................................. 1 12 01.4032.0002 Spring Washer D 6 ZN................... 1 13 01.0001.0154 Screw TE M 6X16 UNI 5739 8.8.... 1 14 07.0730.0023 Spring ............................................ 1 15 07.0730.0013 Bushing .......................................... 2 16 07.4529.0027 Joint Kit .......................................... 1 17 09.0803.0088 Knurled Coupling ........................... 1 18 05.4309.0001 Pump ............................................. 1 19 04.0227.0054 Clamp ............................................ 2 20 05.0401.0007 Drilled Screw ................................. 1 21 05.4329.0003 Pressure Switch ............................. 1 22 01.0031.0299 Plain Washer ................................. 4 23 01.0001.0254 Screw TE M 8X20 UNI 5739 8.8.... 4 24 07.0730.0014 Lever .............................................. 1 25 04.0605.0653 Hose .............................................. 4 26 04.0607.0114 Pipe Fitting ..................................... 1 27 605901 ref.19 .............................Ref Part No. 57.0411.0021 Item TH-1955 Part No. Description 605910 Rev A Qty. 85 7 • Electric Installation Figure 605911 Rev A October 2008 Description Fuse Box 8 4 F11 F1 2 F12 F2 3 F13 F3 F14 F4 F15 F5 F16 F6 F17 F7 F18 F8 F19 F9 F20 F10 2 3 2 2 1 2 2 R1 7 86 R2 6 TH-1955 1 5 Part No. 57.0411.0021 7 • Electric Installation October 2008 Fuse Box Item Part No. Description Qty. 1 07.0703.0080 Fuse 5A ......................................... 3 2 07.0703.0148 Fuse 10A ..................................... 12 3 634973 Fuse 15A ....................................... 4 4 07.0703.0071 Fuses 25A...................................... 1 5 56.0005.0008 Relay - Fuse Support ..................... 1 6 56.0021.0078 Timer Relay ................................... 1 7 07.0703.0487 Intermittence Relay ........................ 1 8 56.0021.0104 Complete Fuse and Relay Card .... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605911 Rev A Qty. 87 7 • Electric Installation Figure 605912 Rev A October 2008 Description Electric Installation 9 8 1 7 2 10 5 6 3 4 88 TH-1955 Part No. 57.0411.0021 7 • Electric Installation October 2008 Electric Installation Item Part No. Description Qty. 1 55.0602.0412 Top Cab Line ................................ 1 2 55.0602.0415 Chassis Harness ........................... 1 3 56.0005.0000 40A Large Fuse ............................. 1 4 56.0005.0007 Engine Fuse Box ........................... 1 5 56.0006.9201 Relay 12V 50A ............................... 2 6 56.0005.0001 50A Large Fuse ............................. 1 7 56.0012.0058 Water temperature sensor ............. 1 8 55.0602.0413 Cab Harness .................................. 1 9 55.0602.0414 Dashboard Harness ....................... 1 10 55.0602.0335 Engine Electric Line ....................... 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 605912 Rev A Qty. 89 8 • Optionals Figure 58.2511.9011 Rev A 7 Description Heater 8 10 11 10 22 9 12 17 17 19 20 16 21 21 B A 21 15 20 14 22 20 18 13 B A 2 6 6 1 1 23 24 23 25 26 25 25 26 90 25 24 TH-1955 4 5 3 Part No. 57.0411.0021 8 • Optionals 58.2511.9011 Heater Rev A Item Part No. Description Qty. 1 09.0806.0050 Hose Fitting...................................2 2 07.0723.0149 Air Filter.........................................1 3 07.0723.0455 Cover.............................................1 4 07.0723.0090 Knob..............................................2 5 07.0723.0076 Plain Washer.................................2 6 07.0227.0051 Clamp............................................2 7 07.0723.0484 Paper Piping.....................19,68inch 8 07.0723.0484 Paper Piping.....................13,78inch 9 07.0723.0482 Y Air Coupling................................1 10 04.4227.0012 Clamp............................................2 11 07.0723.0483 Coupling........................................1 12 Tube.......................................59inch 640990 13 07.0723.0523 Electrical Harness..........................1 14 07.0723.0464 Panel.............................................1 15 07.0723.0109 Screw 6X16...................................5 16 07.0723.0108 Air Inlet..........................................1 17 07.0723.0010 Air Inlet..........................................2 18 Heater............................................1 640985 19 07.0723.0193 Heater Knob..................................1 20 07.0723.0194 Rubber Hose........................354inch 21 04.0227.0051 Clamp............................................4 22 07.0723.0524 Clamp............................................2 23 09.0806.0053 Connecting Sleeve ........................ 2 24 09.0806.0054 Perforeted screw M16x1,5 ............. 2 25 06.0442.0102 Copper Washer JC 17 ................... 4 26 09.0806.0055 One Eye Union D16 ....................... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 91 8 • Optionals Figure 58.2511.9005 Rev A Description Work Lights 7 9 4 13 14 3 15 4 7 9 7 8 12 4 11 10 1 3 4 2 5 8 9 92 TH-1955 Part No. 57.0411.0021 8 • Optionals 58.2511.9005 Work Lights Rev A Item Part No. Description Qty. 1 55.0602.0452 Complete Boom Work Light Harness ......................................... 1 2 51.0806.5700 Frontal Work Light Bracket ............ 1 3 01.4032.0003 Spring Washer D8 ......................... 4 4 01.0031.0055 Washer D8 ..................................... 6 5 01.0001.0254 Screw TE 8x20 .............................. 2 7 01.0001.0256 Screw TE 8x25 .............................. 4 8 04.4227.0008 Clamp ............................................ 2 9 01.0023.0054 Selflock Stop Nut M8 ..................... 4 10 01.0001.0154 Screw TE 6x16 .............................. 1 11 01.4032.0002 Spring Washer D6 ......................... 1 12 01.0031.0054 Washer D6 ..................................... 1 13 51.0811.4037 Rear Work Light Bracket................ 1 14 55.0602.0451 Complete Cab Work Light ............... Harness ......................................... 1 15 55.0602.0453 Faston Cover Kit ............................ 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 93 8 • Optionals Figure 58.1600.9004 Rev A Description Front Grill 2 4 5 1 4 3 94 5 TH-1955 Part No. 57.0411.0021 8 • Optionals 58.1600.9004 Front Grill Rev A Item Part No. Description Qty. 1 51.0903.3800 Front Grill ....................................... 1 2 01.4001.0038 Screw TE M8x12 ........................... 2 3 01.0001.0252 Screw TE M8x16 ........................... 2 4 01.4032.0003 Spring Washer D8 ......................... 4 5 01.0031.0299 Washer D8x24x2 ........................... 4 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 95 8 • Optionals Figure 09.4610.0025 Rev A Description Seat Spring 1 96 TH-1955 Part No. 57.0411.0021 8 • Optionals 09.4610.0025 Seat Spring Rev A Item 1 Part No. 09.4610.0025 Description Qty. Item Part No. Description Qty. Seat spring .................................... 1 Part No. 57.0411.0021 TH-1955 97 8 • Optionals Figure 58.2513.1007 Rev A Description Rubber Platform 1 2 3 98 TH-1955 Part No. 57.0411.0021 8 • Optionals 58.2513.1007 Rubber Platform Rev A Item Part No. Description Qty. 1 07.0740.0347 Rubber Platform ............................ 1 2 07.0723.0138 Bracket .......................................... 1 3 07.0723.0162 Screw TCB..................................... 3 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 99 8 • Optionals Figure 56.0010.0005 Rev A Description Flashing Beacon 5 1 4 2 4 100 TH-1955 3 Part No. 57.0411.0021 8 • Optionals 56.0010.0005 Flashing Beacon Rev A Item Part No. Description Qty. 1 56.0010.0005 Flashing Beacon ............................ 1 2 07.0723.0485 Flashing Beacon Bracket ............... 1 3 01.0001.0254 Screw TE 8x20 .............................. 2 4 01.0031.0055 Washer D8 ..................................... 4 5 01.0023.0054 Selflock Stop Nut M8 ..................... 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 101 8 • Optionals Figure 58.2900.0014 Rev A Description Lock Forks 1 2 3 4 5 6 7 8 9 8 10 12 11 102 TH-1955 Part No. 57.0411.0021 8 • Optionals Lock Forks Item Part No. Description Qty. 1 51.1300.1000 Guard ............................................. 1 2 09.0803.0026 Split Pin ......................................... 2 3 51.1300.0900 Plate .............................................. 1 4 01.0001.0256 Screw TE M8X25 UNI 5739 8.8 ZN ............................ 2 5 01.4032.0003 Spring Washer D8 UNI 1752 ZN Reinforced ............... 2 6 01.0031.0055 Washer D8 UNI 6592 ZN Reinforced ............... 2 7 51.1300.0100 Guard ............................................. 2 8 09.0803.0071 Fork ............................................... 2 9 09.0803.0068 Chain .......................................... 1,2 10 09.0803.0069 Spring Catch .................................. 1 11 09.4618.0093 Label ........................................... 3,1 12 51.1300.0300 Guard ............................................. 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 58.2900.0014 Rev A Qty. 103 8 • Optionals Figure 58.1401.1002 Rev A Description Special Air Filter 1 2 104 TH-1955 Part No. 57.0411.0021 8 • Optionals Special Air Filter Item Part No. Description Qty. 1 09.4604.0054 Air Filter ......................................... 1 2 07.0700.0045 Clamp ............................................ 1 Part No. 57.0411.0021 Item TH-1955 Part No. Description 58.1401.1002 Rev A Qty. 105 8 • Optionals Figure 606261 15 July 2009 Rev A Description Air Conditioning - Cabin Parts 1 16 Boom Hose Bracket 5 37 5 17 38 1 4 18 2 D 3 5 B 6 19 7 20 39 8 40 40 41 A 10 9 B 11 42 31 21 23 C 29 28 22 D 25 S 24 D 13 30 30 14 A 34 26 B 27 36 35 32 C 106 12 13 33 35 13 A TH-1955 Part No. 57.0411.0021 8 • Optionals July 2009 Air Conditioning - Cabin Parts 1 Item Part No. Description Qty. Item Part No. Description 606261 Rev A Qty. 1 07.0723.0542 Carter ............................................. 1 32 07.0723.0553 Rubber Hose ................................. 2 2 07.0723.0545 Flexble Hose .................................. 1 33 07.0723.0554 Hose .............................................. 2 3 07.0723.0540 Condenser ..................................... 1 34 07.0723.0555 Brass Pipe Fitting .......................... 2 4 07.0723.0544 Manual Screw M6x40 .................... 1 35 07.0723.0404 PVC Pipe FItting 90° ...................... 4 5 07.0723.0557 Manual Screw M6x25 .................... 5 36 07.0723.0556 Outlet Hose.................................... 2 6 07.0723.0547 Condenser Support ....................... 1 37 51.0811.4060 Boom Hose Lock Bracket ............. 1 7 07.0723.0546 Flexble Hose .................................. 1 38 01.0003.0157 8 07.0723.0548 Filter Lock Bracket ........................ 1 Screw TCEI M 6X25 UNI5931 8.8ZN .............................. 2 9 07.0723.0550 Flexble Hose .................................. 1 39 01.0023.0054 Nut M8 UNI 7473 6SZN................. 6 10 07.0723.0549 Gas Filter ....................................... 1 40 01.0031.0055 Washer D8 UNI 6592 ZN ............. 12 11 07.0723.0551 Filter Bracket ................................. 1 41 01.0001.0256 Screw TE M 8X25 UNI 5739 8.8 ZN ............................ 6 12 07.0723.0194 Rubber Hose ........................... 1.5m 42 01.0031.0298 Washer D6 UNI 6593 ZN ............... 2 13 07.0723.0520 Clamp 12/18 .................................. 4 14 07.0723.0372 Heater Manual Valve ...................... 1 15 07.0723.0372 Air Inlet D68 ................................... 2 A " Drawing H - Position A .................... Drawing I - Position A ...................... 16 07.0723.0365 Carter ............................................. 1 B " Drawing H - Position B .................... Drawing I - Position B ...................... 17 07.0723.0558 Heater Carter ................................. 1 18 07.0723.0371 Air Inlet........................................... 1 S " Drawing H - Position S .................... Drawing I - Position S ...................... 19 07.0723.0559 Hose PVC Carter ........................... 1 20 07.0723.0560 Filter PVC Carter............................ 1 D " Drawing H - Position D .................... Drawing I - Position D...................... 21 01.0001.0256 Screw TE M8x25 UNI 5739 8.8 ZN ............................ 2 22 01.4032.0003 Spring Washer D8 ZN .................... 2 23 01.0031.0299 Washer D8 UNI 6593 ZN ............... 2 24 01.0023.0054 Nut M8 UNI 7473-7474 ................. 1 25 07.0723.0552 Upper Heater Bracket.................... 1 26 07.0723.0370 Lower Heater Bracket.................... 1 27 07.0723.0397 Heater ............................................ 1 28 07.0723.0561 Flexble Hose .................................. 1 29 01.0003.0153 Screw TCEI M 6X15 UNI5931 8.8ZN .............................. 2 30 07.0723.0079 Clamp 16/27 .................................. 4 31 01.4032.0002 Spring Washer D6.......................... 2 Part No. 57.0411.0021 TH-1955 107 8 • Optionals Figure 58.0904.7010 July 2009 Rev A Description Air Conditioning - Perkins Engine 2 A 1 B 3 6 4 5 7 1 5 2 3 4 6 8 7 S D 12 9 10 19 18 11 20 13 10 15 11 16 17 21 S D 22 14 23 11 24 108 TH-1955 11 10 26 25 Part No. 57.0411.0021 8 • Optionals July 2009 58.0904.7010 Air Conditioning - Perkins Engine Rev A Item Part No. Description Qty. 1 07.0723.0194 Rubber Hose .............................. 8m 2 07.0723.0520 Clamp 12/18 .................................. 2 3 09.0806.0050 Rubber Hose Fitting ...................... 2 4 09.0806.0053 Fitting ............................................. 2 5 09.0806.0055 Hole Fitting .................................... 2 6 09.0806.0054 Hole Screw D16 X M3/8 ZN ........ 2 7 06.0442.0102 Copper Washer JC 17 ................... 4 8 54.0100.0097 Pulley ............................................. 1 9 01.0003.0205 Screw M8 X 25 TCEI UNI 5931-5932 .............................. 4 10 01.4032.0003 Spring Washer D8 UNI 1752 ......... 6 11 01.0031.0055 Washer D8 UNI 6592 ZN ............... 7 12 09.0803.0544 Belt ................................................ 1 13 01.0001.0257 Screw TE M8X30 UNI 5739 8.8 ..... 1 14 51.0811.4045 Compressor Bracket ..................... 1 15 01.0031.0057 Washer D12 UNI 6592 ZN ............. 2 16 01.4032.0005 Spring Washer D12........................ 2 17 01.4001.0011 Screw TE M12X40 UNI 5737 10.9ZN ........................... 2 18 09.0805.0105 Hose 13/32"................................... 1 19 09.0805.0104 Hose 13/32"................................... 1 20 01.0001.0256 Screw TE M8x25 UNI 5739 8.8 ZN ............................ 2 21 01.4032.0002 Spring Washer D6 ZN .................... 2 22 09.0803.0575 Hose Flange................................... 1 23 07.0723.0378 Compressor ................................... 1 24 51.0811.4048 Bracket .......................................... 1 25 01.0023.0054 Nut M8 UNI 7473-7474 ................. 1 26 01.4001.0010 Screw TE M8X100 UNI 5737 8.8 ZN ............................ 1 A Drawing G - Position A .................... B Drawing G - Position B .................... S Drawing G - Position S .................... D Drawing G - Position D .................... Part No. 57.0411.0021 Item TH-1955 Part No. Description Qty. 109 8 • Optionals Figure 606262 July 2009 Rev A Description Air Conditioning - Electrical Parts A B C D 1 E 12 3 13 4 6 5 B 2 7 5 14 7 D 8 9 15 10 15 11 C 110 18 16 17 A E TH-1955 Part No. 57.0411.0021 8 • Optionals July 2009 Air Conditioning - Electrical Parts Item Part No. Description Qty. 1 56.0014.0026 Eletric Line ..................................... 1 2 07.0723.0377 Pressure Sensor ............................ 1 3 01.4006.0006 Screw TSPEI M 5X16 UNI 5933 10.9 ZN .......................... 1 4 56.0005.0009 Fuse Support ................................. 1 5 07.0703.0188 Relay Support ................................ 2 6 634975 Fuse 20A........................................ 1 7 07.0703.0486 Relay .............................................. 2 8 56.0005.0017 Lock Clip ....................................... 1 9 07.0723.0494 Bracket .......................................... 1 10 01.0031.0053 Washer D5 ZN UNI 6592 ............... 1 11 01.0023.0052 Nut M5 6S UNI 7473-7474 ............ 1 12 56.0017.0053 Switch Key..................................... 1 13 56.0017.0048 Switch ............................................ 1 14 07.0723.0396 Temperature Switch ....................... 1 15 07.0723.0541 Fan ................................................. 2 16 01.0031.0055 Washer D 8 UNI 6592 ZN .............. 2 17 01.4032.0003 Spring Washer D 8 ZN RINFORZ.044108 .......................... 2 18 01.0001.0254 Screw TE 8x20 UNI 5739 8.8 ZN00570820 .................................. 2 Part No. 57.0411.0021 Item TH-1955 Part No. Description 606262 Rev A Qty. 111
