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Roof-top air-conditioning system Easysphere
4.
INSTALLATION INSTRUCTIONS
4.1.
Safety precautions
The safety instructions set out in chapter 1.4 must be read and noted before starting work.
Installation should be performed by someone well versed in auto mechanics.
IMPORTANT
Transmitter units (e.g. radio antennas), that are located in a distance of less
than 1m from the roof-top unit, can under unfavourable circumstances generate an electro-magnetic radiation, which tops the limits according to the
European standard 72/245/EEC and thus can cause damage to the motor.
The cable routing is to be chosen in such a way, that a sufficient distance
to the transmitter unit is ensured. In addition, the electrical wires
(+ plus/ - minus) shall be routed together as bundle.
4.2.
Installation kit
In addition to the main components, i.e. the
- roof-top air-conditioning unit
the basic scope of supply also includes the following parts and materials:
a)
For mounting the roof-top air-conditioning unit with air-distribution panel
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4.3.
10 self-tapping screws
Sikaflex sealing compound
3 Armaflex sealing strips
9 silent blocks with bolts and nuts
The following are not included in the installation kit and must be produced on site
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Air duct frame between roof and air-distribution panel
Connecting cables and elements (vehicle side) (see Fig. 3.1 or 3.2)
Fastening elements for routing the connecting cables
Reinforcing elements, hoops inside the roof to ensure sufficient roof stability Transfer stiffness > 640 N/mm
4.4.
Required equipment, special tools and accessories
a)
The system is already prefilled (R134a)
– Sheet metal cutter for breakthroughs in vehicle / cabin roof
– Mechanics tool kit
b)
For service (evacuation, filling and testing the refrigerant circuit)
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Servicing / recycling station for refrigerant R134a
Vacuum pump, suction rate min. 5 m3/h, final pressure 1 mbar
Filler hoses with quick-disconnect couplings for R134a
Leakage tester
Digital thermometer
Refrigerant R134a
PAG oil for A/C compressors
Test fittings with intake-pressure and high-pressure gauges
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