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WEBSITE http://lgservice.com Room Air Conditioner SERVICE MANUAL CAUTION -BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. -ONLY FOR AUTHORIZED SERVICE PERSONNEL. MODEL: LS-135GB/GM/GR LS-1351GB/GM/GR LS-1352GB/GC/GD/GM/GR/GW LS-1202GB/GC/GD/GM/GR/GW LS-1262GB/GC/GD/GR/GW C142CM/CR Contents LG Model Name ...................................................................................................................... 3 Functions ................................................................................................................................ 4 Product References .............................................................................................................. 7 Dimensions ............................................................................................................................. 8 Refrigeration Cycle Diagram ............................................................................................... 10 Wiring Diagram..................................................................................................................... 11 Operation Details ................................................................................................................. 12 Display Function .................................................................................................................. 19 Installation ............................................................................................................................ 20 Operation .............................................................................................................................. 33 Disassembly of the parts (Indoor Unit) .............................................................................. 34 2-way, 3-way Valve................................................................................................................ 37 Cycle Troubleshooting Guide.............................................................................................. 45 Electronic Parts Troubleshooting Guide............................................................................ 46 Electronic Control Device.................................................................................................... 55 Schematic Diagram .............................................................................................................. 59 Exploded View and Replacement Parts List...................................................................... 60 -2- LG Model Name 2003~ 1 Code 2 - 3 Type 4 5 6 Code of Model 7 8 9 10 Meaning 1 Producing Center, Refrigerant A~Z L: Chang-won R22 A: Chang-won R410A C: Chang-won R407C T: China K: Turkey R22 E: Turkey R410A H: Thailand N: India Z: Brazil D: Indonesia M: Mexico V: Vietnam S: Out Sourcing 2 Product Type A~Z S: Split Type Air Conditioner 3 Cooling/Heating/Inverter A~Z C: Cooling only H: Heat pump X: C/O + E/Heater Z: H/P + E/Heater 4, 5 Capacity 0~9 Cooling/Heating Capacity Ex. "09" → 9,000 Btu/h 6 Electric Range 1~9 A~Z 1: 115V/60Hz, 2: 220V/60Hz 3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz 8: 380-415V/50Hz 9: 380-415V/60Hz 7 Chassis A~Z Name of Chassis of Unit Ex. LSP → SP Chassis 8 Look A~Z Look, Color (Artcool Model) 9 Function A~Z 10 Serial No. 1~9 V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P A: 220V, 50Hz, 3Phase B: 208~230V, 60Hz, 3Phase C: 575V, 50Hz, 3Phase D: 440~460, 60Hz, 3Phase E: 265V, 60Hz F: 200V, 50/60Hz Basic Basic+4Way Plasma Filter Plasma Filter+4 Way Tele+LCD Tele+LCD+Nano plasma+4Way Nano Plasma F+(A/changeove)+A/clean+Low A Nano Plasma F+(A/changeove)+A/clean+4way+Low A Tele+LED+4way Internet Plasma F+4Way+Oxy generator Nano Plasma F+(A/changeove)+A/clean Nano Plasma F+(A/changeove)+A/clean+4way Nano Plasma F+(A/changeove)+A/clean+PTC Nano Plasma F+(A/changeove)+Autoclean+4way+PTC Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Negative ION+A/Clean (Nano)Plasma+Negative ION+A/Clean 4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean Nano Plasma F+4Way+(A/changeove)+A/clean+ LG Model Development Serial No. * ARTCOOL COLOR R Mirror W White B Blue D Wood M Metal C Cherry -3- A B C D E F G H I J K L M N P Q R S T U Functions Indoor Unit Operation ON/OFF by Remote controller Sensing the Room Temperature • Room temperature sensor. (THERMISTOR) Room temperature control • Maintains the room temperature in accordance with the Setting Temp. Starting Current Control • Indoor fan is delayed for 5 sec at the starting. Time Delay Safety Control • Restarting is inhibited for approx. 3 minutes. Indoor Fan Speed Control • High, Med, Low, CHAOS, JET COOL Soft Dry Operation Mode PLASMA • Intermittent operation of fan at low speed. Sleep Mode Auto Control • The fan is switched to low(Cooling), med(Heating) speed. • The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours. Natural Air Control by CHAOS Logic • The function will be operated while in any operation mode with selecting the function. • The function is to be stopped while it is operating with selecting the function. Defrost(Deice) control (Heating) • The fan is switched to intermittent or irregular operation • The fan speed is automatically switched from high to low speed. Airflow Direction Control • Both the indoor and outdoor fan stops during defrosting. Hot-start Control (Heating) • The louver can be set at the desired position or swing up and down automatically. -4- • The indoor fan stops until the evaporator pipe temperature will be reached at 28°C. Signal Receptor Each Icon turns on when the unit is operated, then the only Icon outline to be operated is bright. Cooling Mode Lights up during Cooling operation. (Outline) Auto Operation Mode Lights up during Auto operation. (Outline) Healthy Dehumidification Lights up during Healthy Dehumidification operation. (Outline) Mode Heating Mode Lights up during Heating operation. (Heat Pump model only) (Outline) Defrost Mode Lights up during Defrost control or Hot Start in Heating operation. (Outline) Air circulation Mode Lights up during Air Circulation operation. (Outline) Sleep Mode Lights up during Sleep Mode operation. Timer Mode Lights up during Timer operation. Auto Cleaning Mode Lights up during Auto Cleaning reservation. Jet Cool Mode Lights up during Jet Cool Operation. Plasma Lights up during Plasma operation. Fan Speed (Low) Lights up when Fan speed is low. Fan Speed (Medium) Lights up when Fan speed is Medium. Fan Speed (High) Lights up when Fan speed is High. Fan Speed (Chaos) Lights up when Fan speed is Chaos. Desire temperature For cooling,dehumidification,heating modes it display Desired temperature indicator • Cooling : 18~30°C • AI : Auto Operation • Dehumidification : 18~30°C • Po : Jet Cool • Heating : 16~30°C • Lo : Test Mode • C1 : Indoor pipe sensor error Desire temperature Icon Indoor temperature Icon -5- Remote Control Operation ON/OFF Operation Mode Selection Cooling Operation Mode.( (Cooling (Heating model only) model only) ) Healthy Dehumidification Operation Mode.( Auto Operation Mode.( ) Heating Operation Mode.( ) ) Fan Speed Selection (Low) (Med) (High) Room, Temperature Checking : (High:39°C Low:11°C) Temperature Setting TEMPERATURE LOW HIGH Cooling Down to 18°C Up to 30°C Heating Down to 16°C Up to 30°C JET COOL PLASMA(Optional) Setting the Time or Timer Timer Selection ON OFF : OFF, ON, OFF ON Timer Setting SET Timer Cancel CANCEL : Cancel Sleep Mode, Timer ON or Timer OFF Sleep Operation : 1, 2, 3, 4, 5, 6, 7, Off Timer 2nd F Airflow Direction Control Reset Air Circulation AUTO CLEAN : Fan Operates without cooling or heating. AUTO CLEAN Horizontal Airflow Direction Control Button(Optional) LED LUMINOSITY -6- Product References Model Name Item LS-135GB/GM/GR LS-1351GB/GM/GR Unit Cooling Capacity 14,000 Btu/h - Heating Capacity Moisture Removal Power Source 1.5 Ø, V, Hz 1Ø, 220-240V, 50Hz 9.5 Indoor Air Circulation Outdoor m3/min 26 36 Indoor Noise Level Outdoor Input l/h Cooling Heating Running Cooling Current Heating E.E.R. Cooling C.O.P Heating dB (A)±3 48 1,140 W 5.3 A 12.28 Btu/hW - Indoor Motor Output Dimensions (W x H x D) Outdoor 10.8 W 30 Indoor Outdoor 1,030 x 290 x 153 mm 770 x 540 x 245 Indoor Net. Weight Outdoor Refrigerant 9.5 kg 34 R-410A, 730 g O Airflow Direction Control (Up & Down) L.C.D Wireless Remocon Type Liquid Service Valve Gas 1/4" (6.35) inch(mm) 1/2"(12.7) Sleeping Operation O Drain Hose O Connecting Cable 1.0mm2 Power Cord 1.0mm2 NOTE: Please refer to Label Quality on the product since this specification may be changed for improving performance -7- Dimensions (1) Indoor Unit H D W Installation plate MODEL DIM 14K Btu Series Unit W mm 1030 H mm 290 D mm 153 -8- (2) Outdoor Unit L2 D L1 W H L3 L5 Gas side (3-way valve) L4 Liquid side (2-way valve) DIM MODEL unit 14K Btu Series W mm 770 H mm 540 D mm 245 L1 mm 287 L2 mm 64 L3 mm 518 L4 mm 10 L5 mm 100 -9- Refrigeration Cycle Diagram (1) Cooling Only Models INDOOR UNIT OUTDOOR UNIT LIQUID SIDE CAPILLARY TUBE HEAT EXCHANGE (CONDENSER) HEAT EXCHANGE (EVAPORATOR) GAS SIDE COMPRESSOR (2) Cooling & Heating Models INDOOR UNIT OUTDOOR UNIT CHECK VALVE (Heating Model only) LIQUID SIDE VALVE CAPILLARY TUBE HEAT EXCHANGE (EVAPORATOR) HEAT EXCHANGE (CONDENSER) GAS SIDE VALVE REVERSING VALVE (Heating Model Only) ACCUMU LATOR COMPRESSOR -10- COOLING HEATING Wiring Diagram (1) Indoor Unit CN-MOTOR OR BR MOTOR MAIN PCB ASM TRIAC CN-U/D CN-VFD CN-TH1 GN/YL POWER CN-GND LS-135GB/GM/GR/LS-1351GB/GM/GR BK SH-CAPA. BL BL DISPLAY STEP MOTOR CN-L/R CN-TAB2 CN-TAB1 YL BR ZNR THERMISTOR STEP MOTOR OPTION 4 3 FUSE AC250V/T2A CN-HVB BR RY-COMP. RD RD BK BK H.V.B A/CL GN/YL GN/YL BL BR CN-MAIN FORCED OPERATON S/W TO OUTDOOR UNIT CONNECTOR PWB ASM CN-STEP1 CN-STEP2 SUC STEP MOTOR-1 SUC STEP MOTOR-2 INDOOR WIRING DIAGRAM CN-SW/2 CN-SW/3 TERMINAL BLOCK 1(L) 2(N) CN-SW/1 BL BR OPTION LIMIT S/W-1 LIMIT S/W-2 3854A20238Y (2) Outdoor Unit FAN MOTOR COMP RD BL YL RD BL YL BL BL BL PTC RD BR OLP BR C S R CAPACITOR H C F GN/YL BL BR 1 PILLAR TERMINAL GN/YL BL BR 1(L) 2(N) BLACK TO INDOOR UNIT OUTDOOR WIRING DIAGRAM 3854A30077E -11- LS-1352GB/GC/GD/GM/GR/GW LS-1202GB/GC/GD/GM/GR/GW LS-1262GB/GC/GD/GR/GW C142CM/CR Operation Details 1. MAIN UNIT FUNCTION • DISPLAY 1) C/O Model Operation Indicator • ON while in appliance operation, OFF while in appliance pause. • Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Sleep Timer Indicator • ON while in sleep timer mode, OFF when sleep timer cancel or appliance operation pause. Timer Indicator • ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Comp. Running Incidator • While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off. 2) H/P Model Operation Indicator • ON while in appliance operation, OFF while in appliance pause. • Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on) Sleep Timer Indicator • ON while in sleep timer mode, OFF when sleep timer cancel or appliance operation pause. Timer Indicator • ON while in timer mode (on/off), OFF when timer mode is completed or canceled. Defrost Indicator • OFF except when hot start during heating mode operation or while in defrost control. ■ Cooling Mode Operation • When the intake air temperature reaches 0.5°C below the setting temp, the compressor and the outdoor fan stop. • When it reaches 0.5°C above the setting temp, they start to operate again. Compressor ON Temp ➲ Setting Temp+0.5°C Compressor OFF Temp ➲ Setting Temp-0.5°C • While in compressor running, operating with the airflow speed set by the remote control. While in compressor not running, operating with the low airflow speed regardless of the setting. ■ Healthy Dehumidification Mode • When the dehumidification operation input by the remote control is received, the intake air temperature is detected and the setting temp is automatically set according to the intake air temperature. 26°C ≤ Intake Air Temp ➲ 25°C 24°C ≤ Intake Intake Air Temp<26°C ➲ Intake Air Temp-1°C 18°C ≤ Intake Intake Air Temp<24°C ➲ Intake Air Temp-0.5°C Intake Air Temp<18°C ➲ 18°C -12- • While in compressor off, the indoor fan repeats low airflow speed and pause. • While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification operation and 4-min compressor off repeat. Compressor ON Temp. ➲ Setting Temp+0.5°C Compressor OFF Temp. ➲ Setting Temp-0.5°C • In 10-min dehumidification operation, the indoor fan operates with the low airflow speed. ■ Heating Mode Operation • When the intake air temp reaches +3°…above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp. ➲ Setting Temp. Compressor OFF Temp. ➲ Setting Temp.+3°C • While in compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C, when above 28°C , it operates with the low or setting airflow speed. When the indoor pipe temp is between 20°C and 28°C, it operates with Super-Low(while in sleep mode, with the medium airflow speed). • While in compressor off, the indoor fan is off when the indoor pipe temp is below 33°C, when above 35°C , it operates with the low airflow speed. • If overloaded while in heating mode operation, in order to prevent the compressor from OLP operation, the outdoor fan is turned on/off according to the indoor pipe temp. • While in defrost control, both of the indoor and outdoor fans are turned off. ■ Defrost Control • While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing, reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit. • After 40 min heating mode operation, at 4 min interval, whether to carry out defrost control or not and the time of defrost control are determined according to the following conditions. 1) While in heating mode operation, the maximum of the indoor pipe temperature is measured and it is compared with the present indoor pipe temperature to get the difference of the indoor pipe temperatures (=the maximum temperature of indoor pipe ? the present temperature of indoor pipe), according to which, whether to carry out defrost control or not is determined. 2) According to the need of defrost control shown above and the elapsed time of heating mode operation at that moment, the defrost control time is determined. 3) When the determined time of defrost control is below 7 min, heating mode operation continues without carrying out defrost control. According to the procedure stated above, the determination is made again. When the defrost control time is 7 min or longer, defrost control is then carried out. • While in defrost control, the minimum temp of the indoor pipe is measured and it is compared with the present temp of the indoor pipe to get the difference of the indoor pipe temperatures (=the present temperature of the indoor pipe ? the minimum temperature of the indoor pipe). When the difference is 5°C or higher, defrost control is completed and heating mode operation is carried out. • While in defrost control, if the defrost time determined before the start of defrost control is completed, defrost control stops and heating mode operation is carried out regardless of the above condition. • When the indoor pipe temp is 42°C or above, defrost control is not carried out even if the condition is one of the defrost conditions above. • While in defrost control, the compressor is on and the indoor fan, the outdoor fan, and the 4 way valve are off. -13- ■ Fuzzy Operation (C/O Model) • According to the temperature set by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp + 0.5°C Compressor OFF Temp ➲ Setting Temp + 0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp ➲ 25°C 24°C ≤ Intake Air Temp < 26°C ➲ Intake Air Temp + 1°C 22°C ≤ Intake Air Temp < 24°C ➲ Intake Air Temp + 0.5°C 18°C ≤ Intake Air Temp < 22°C ➲ Intake Air Temp Intake Air Temp<18°C ➲ 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. ■ Fuzzy Operation (H/P Model) • When any of operation mode is not selected like the moment of the power on or when 3 hrs has passed since the operation off, the operation mode is selected. • When determining the operation mode, the compressor, the outdoor fan, and the 4 way valve are off and only the indoor fan is operated for 15 seconds. Then an operation mode is selected according to the intake air temp at that moment as follows. 24°C ≤ Inatake Air Temp ➲ Fuzzy Operation for Cooling 21°C ≤ Inatake Air Temp<24°C ➲ Fuzzy Operation for Dehumidification Inatake Air Temp<21°C ➲ Fuzzy Operation for Heating • If any of the operation modes among cooling / dehumidification / heating mode operations is carried out for 10 sec or longer before Fuzzy operation, the mode before Fuzzy operation is operated. 1) Fuzzy Operation for Cooling • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp +0.5°C Compressor OFF Temp ➲ Setting Temp + 0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C≤ Intake Air Temp ➲ 25°C 24°C≤ Intake Air Temp<26°C ➲ Intake Air Temp + 1°C 22°C≤ Intake Air Temp<24°C ➲ Intake Air Temp + 0.5°C 18°C≤ Intake Air Temp<22°C ➲ Intake Air Temp Intake Air Temp<18°C ➲ 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature. -14- 2) Fuzzy Operation for Dehumidification • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 0.5°C or more below the setting temp, the compressor is turned off. When 0.5°C or more above the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp + 0.5°C Compressor OFF Temp ➲ Setting Temp+0.5°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 26°C ≤ Intake Air Temp ➲ 25°C 24°C ≤ Intake Air Temp<26°C ➲ Intake Air Temp+1°C 22°C ≤ Intake Air Temp<24°C ➲ Intake Air Temp+0.5°C 18°C ≤ Intake Air Temp<22°C ➲ Intake Air Temp Intake Air Temp<18°C ➲ 18°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan repeats the low airflow speed or pause as in dehumidification operation. 3) Fuzzy Operation for Heating • According to the setting temperature selected by Fuzzy rule, when the intake air temp is 3°C or more above the setting temp, the compressor is turned off. When below the setting temp, the compressor is turned on. Compressor ON Temp ➲ Setting Temp Compressor OFF Temp ➲ Setting Temp + 3°C • At the beginning of Fuzzy mode operation, the setting temperature is automatically selected according to the intake air temp at that time. 20°C≤Intake Air Temp ➲ Intake Air Temp + 0.5°C Intake Air Temp<20°C ➲ 20°C • When the Fuzzy key (Temperature Control key) is input after the initial setting temperature is selected, the Fuzzy key value and the intake air temperature at that time are compared to select the setting temperature automatically according to the Fuzzy rule. • While in Fuzzy operation, the airflow speed of the indoor fan is set to the high or the medium according to the intake air temperature and the setting temperature. ■ Airflow Speed Selection • The airflow speed of the indoor fan is set to high, medium, low, or chaos (auto) by the input of the airflow speed selection key on the remote control. ■ On-Timer Operation • When the set time is reached after the time is input by the remote control, the appliance starts to operate. • The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached. • If the appliance is operating at the time set by the timer, the operation continues. -15- ■ Off-Timer Operation • When the set time is reached after the time is input by the remote control, the appliance stops operating. • The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached. • If the appliance is on pause at the time set by the timer, the pause continues. ■ Off-Timer ↔ On-Timer Operation • When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is carried out according to the set time. ■ Sleep Timer Operation • When the sleep time is reached after <1,2,3,4,5,6,7,0(cancel) hr> is input by the remote control while in appliance operation, the operation of the appliance stops. • While the appliance is on pause, the sleep timer mode cannot be input. • While in cooling mode operation, 30 min later since the start of the sleep timer, the setting temperature increases by 1°C. After another 30 min elapse, it increases by 1°C again. • When the sleep timer mode is input while in cooling cycle mode, the airflow speed of the indoor fan is set to the low. • When the sleep timer mode is input while in heating cycle mode, the airflow speed of the indoor fan is set to the medium. ■ Chaos Swing Mode • By the Chaos Swing key input, the upper/lower vane automatically operates with the Chaos Swing or they are fixed to the desired direction. • While in Chaos Swing mode, the angles of cooling and heating cycle operations are different. < Cooling Mode > < Heating Mode > CLOSED CLOSED 7° 7° OPEN OPEN ■ Chaos Natural Wind Mode • When the Chaos Natural Wind mode is selected and then operated, the high, medium, or low speed of the airflow mode is operated for 2~15 sec. randomly by the Chaos Simulation. -16- ■ Jet Cool Mode Operation (C/O Model) • If the Jet Cool key is input at any operation mode while in appliance operation, the Jet Cool mode operates. • In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. • In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C • When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. • When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. ■ Jet Cool Mode Operation (H/P Model) • While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the other mode operation (cooling, dehumidification, ventilation), the Jet Cool mode is operated. • In the Jet Cool mode, the indoor fan is operated at super-high speed for 30 min at cooling mode operation. • In the Jet Cool mode operation, the room temperature is controlled to the setting temperature, 18°C. • When the sleep timer mode is input while in the Jet Cool mode operation, the Jet Cool mode has the priority. • When the Jet Cool key is input, the upper/lower vanes are reset to those of the initial cooling mode and then operated in order that the air outflow could reach further. ■ Forced Operation • Operation procedures when the remote control can't be used. • The operation will be started if the power button is pressed. • If you want to stop operation, re-press the button. Cooling Model Operating mode Indoor FAN Speed Setting Temperature Cooling High 22°C Heat pump Model Room Temp. ≥ 24°C 21°C ≤ Room Temp. < 24°C Room Temp. < 21°C Cooling High 22°C Healthy Dehumidification High 23°C Heating High 24°C • While in forced operation, the key input by the remote control has no effect and the buzzer sounds 10 times to indicate the forced operation. ■ Test operation • During the TEST OPERATION, the unit operates in cooling mode at high speed fan, regardless of room temperature and resets in 18±1 minutes. • During test operation, if remote controller signal is received, the unit operates as remote controller sets. If you want to use this operation, open the front panel upward and Press the power button let it be pressed for about 3 seconds. • If you want to stop the operation, re-press the button. ■ Auto restart • In case the power comes on again after a power failure, Auto Restarting Operation is the function to operate procedures automatically to the previous operating conditions. ■ Air Cleaner Operation • When an air cleaner function is selected during Air Conditioner operation - Plasma air cleaner function will be operated while in any operation mode with selecting the function. - The function is to be stopped while it is operating with selecting the function. • When an air cleaner function is selected during operation off - The function will be only operated. • When inlet grille of air conditioner is opened during plasma operation, High Voltage Generator(H.V.B) is to be stopped. When inlet grille of air conditioner is closed during plasma operation, High Voltage Generator(H.V.B) will be operated again. -17- ■ Remote Control Operation Mode • When the remote control is selected by the slide switch on the main unit, the appliance operates according to the input by the remote control. ■ Protection of the evaporator pipe from frosting • If the indoor pipe temp is below 0°C in 7 min. after the compressor operates without any pause while in cooling cycle operation mode, the compressor and the outdoor fan are turned off in order to protect the indoor evaporator pipe from frosting. • When the indoor pipe temp is 7°C or higher after 3 min. pause of the compressor, the compressor and the outdoor fan is turned on according to the condition of the room temperature. ■ Auto Clean • Open the door on the remote control. Press the Auto Clean Button. Close the door on the remote control. Now each time that you press the start/stop button, the Air conditioner operates clean function automatically. ■ Display Luminosity • The Display Luminosity can be adjusted by using the remote control. Press the start/stop button to start the unit. Open the door on the remote control, press the 2ndF button and, press display luminosity button. Display will be dark. Press the button again to set bright display. ■ Buzzer Sounding Operation • When the appliance-operation key is input by the remote control, the short "beep" sounds. • When the appliance-pause key is input by the remote control, the long "beep—" sounds. • When an except operation and pause key is input by the remote control, the short "beep" sounds. -18- Display Function Signal Receptor Each Icon turns on when the unit is operated, then the only Icon outline to be operated is bright. Cooling Mode Lights up during Cooling operation. (Outline) Auto Operation Mode Lights up during Auto operation. (Outline) Healthy Dehumidification Lights up during Healthy Dehumidification operation. (Outline) Mode Heating Mode Lights up during Heating operation. (Heat Pump model only) (Outline) Defrost Mode Lights up during Defrost control or Hot Start in Heating operation. (Outline) Air circulation Mode Lights up during Air Circulation operation. (Outline) Sleep Mode Lights up during Sleep Mode operation. Timer Mode Lights up during Timer operation. Auto Cleaning Mode Lights up during Auto Cleaning reservation. Jet Cool Mode Lights up during Jet Cool Operation. Plasma Lights up during Plasma operation. Fan Speed (Low) Lights up when Fan speed is low. Fan Speed (Medium) Lights up when Fan speed is Medium. Fan Speed (High) Lights up when Fan speed is High. Fan Speed (Chaos) Lights up when Fan speed is Chaos. Desire temperature For cooling,dehumidification,heating modes it display Desired temperature indicator • Cooling : 18~30°C • AI : Auto Operation • Dehumidification : 18~30°C • Po : Jet Cool • Heating : 16~30°C • Lo : Test Mode • C1 : Indoor pipe sensor error Desire temperature Icon Indoor temperature Icon -19- Installation 1. Installation of indoor, Outdoor unit 1) Selection of the best location • Select a place so that the warm air and noise from the air conditioner do not disturb neighbors. 1. Indoor unit • Do not have any heat or steam near the unit. • Select a place where there are no obstacles in front of the unit. • Make sure that condensation drainage can be conveniently routed away. Do not install near a doorway. • Ensure that the space around the left and right of the unit is more than "A". The unit should be installed as high on the wall as possible, allowing a minimum of "B" from ceiling. • Use a stud finder to locate studs to prevent unnecessary damage to the wall. More than "B" More than 60cm More than 10cm More than 10cm More than 60cm More than 70cm 2) Piping length and elevation 7k~14k More than "A" Max. Additional Standard Max. Length Elevation Length Refrigerant A (m) (g/m) (m) B (m) Pipe Size Capacity (Btu/h) GAS LIQUID 3/8"(Ø9.52) 1/4"(Ø6.35) 4 or 7.5 7 15 20 1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 7 15 20 Indoor unit Outdoor unit More than "B" More than 2.3m A A Indoor unit B B Outdoor unit CAUTION Install the indoor unit on the wall where the height from the floors more than 2.3 meters. Grade 7K~14K Outdoor unit Clearance(cm) A B 10 5 Oil trap A Indoor unit B 2. Outdoor unit • If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. • Ensure that the space around the back and sides is more than 10cm. The front of the unit should have more than 70cm of space. • Do not place animals and plants in the path of the warm air. • Take the air conditioner weight into account and select a place where noise and vibration are minimum. If case more than 5m CAUTION • Capacity is based on standard length and maximum allowance length is on the basis of reliability. • Oil trap should be installed every 5~7 meters. -20- I 3) How to fix installation plate 4) Drill a hole in the wall The wall you select should be strong and solid enough to prevent vibration • Drill the piping hole with a ø70mm hole core drill. Drill the piping hole at either the right or the left with the hole slightly slanted to the outdoor side. 1. Mount the installation plate on the wall with four type A screws. If mounting the unit on a concrete wall, use anchor bolts. • Mount the installation plate horizontally by aligning the centerline using a level. WALL Outdoor 5-7mm Installation Plate Type "A" screw 2. Measure the wall and mark the centerline. It is also important to use caution concerning the location of the installation plate-routing of the wiring to power outlets is through the walls typically. Drilling the hole through the wall for piping connections must be done safely. (SU) C B D Installation plate A Ø70mm Left rear piping Ø70mm Right rear piping (SZ) B D Installation plate C A Left rear piping CHASSIS (Grade) Right rear piping Distance (mm) A B C D SU (11k~14k) 92 44 67 44 SZ (7k~9k) 35 33 156 33 -21- (3/16"~5/16") Indoor 2. Flaring Work and Connection of Piping 1) Flaring work • Carry out flaring work using flaring tool as shown below. Main cause for refrigerant leakage is due to defect in the flaring work. Carry out correct flaring work using the following procedure. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Ø19.05 3/4 1. Cut the pipes and the cable. • Use the piping kit accessory or pipes purchased locally. • Measure the distance between the indoor and the outdoor unit. • Cut the pipes a little longer than the measured distance. • Cut the cable 1.5m longer than the pipe length. Copper pipe 5. Check • Compare the flared work with figure below. • If flare is noted to be defective, cut off the flared section and re-flare it. Slanted Uneven Rough 90° A mm 0~0.5 0~0.5 0~0.5 0~1.0 1.0~1.3 Smooth all round Inside is shiny without scratches 2. Burr removal • Completely remove all burrs from the cut cross section of pipe/tube. • Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing. = Improper flaring = Even length all round Inclined Surface Cracked Uneven damaged thickness Pipe Reamer 2) Connection of piping Indoor • Preparing the indoor unit's piping and drain hose for installation through the wall. • Remove the plastic tubing retainer(see illustration below) and pull the tubing and drain hose away from chassis. • Replace the plastic tubing holder in the original position. (Optional) Point down 3. Putting nut on • Remove flare nuts attached to indoor and outdoor unit, then put them on pipe/tube having completed burr removal. (not possible to put them on after flaring work) Flare nut Copper tube 4. Flaring work • Firmly hold copper pipe in a die in the dimension shown in the table above. "A" Bar Handle Bar Yoke Cone Copper pipe Clamp handle Red arrow mark -22- For right rear piping 4. Connecting the pipings to the indoor unit and drain hose to drain pipe. • Align the center of the pipes and sufficiently tighten the flare nut by hand. 1. Route the indoor tubing and the drain hose in the direction of rear right. Drain hose Indoor unit tubing Flare nut Pipes • Tighten the flare nut with a wrench. Open-end wrench (fixed) 2. Insert the connecting cable into the indoor unit from the outdoor unit through the piping hole. • Do not connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. 3. Tape the tubing, drain hose, and the connecting cable. Be sure that the drain hose is located at the lowest side of the bundle. Locating at the upper side can cause drain pan to overflow inside the unit. Flare nut Connection pipe Wrench Indoor unit tubing Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Torque kg.m 1.8 4.2 5.5 • When extending the drain hose at the indoor unit, install the drain pipe. Drain pipe Tape Connecting pipe Indoor unit drain hose Drain hose Adhesive Connecting cable Vinyl tape(narrow) 5. Wrap the insulation material around the connecting portion. • Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there is no gap. NOTE: If the drain hose is routed inside the room, insulate the hose with an insulation material* so that dripping from "sweating"(condensation) will not damage furniture or floors. *Foamed polyethylene or equivalent is recommended. Plastic bands Insulation material 4. Indoor unit installation • Hook the indoor unit onto the upper portion of the installation plate.(Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate.) Ensure that the hooks are properly seated on the installation plate by moving it left and right. • Wrap the area which accommodates the rear piping housing section with vinyl tape. Indoor unit pipe Connection pipe Connecting cable Vinyl tape Wrap with vinyl tape (wide) Connecting cable Drain hose Pipe Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). Vinyl tape(narrow) -23- 6. Connecting the pipings to the indoor unit and the drain hose to drain pipe. • Align the center of the pipes and sufficiently tighten the flare nut by hand. • Bundle the piping and drain hose together by wrapping them with vinyl tape for enough to cover where they fit into the rear piping housing section. Wrap with vinyl tape Pipe Indoor unit tubing Flare nut Pipes Vinyl tape(wide) Drain hose • Tighten the flare nut with a wrench. For left rear piping Open-end wrench (fixed) 1. Route the indoor tubing and the drain hose to the required piping hole position. Flare nut Connection pipe Wrench Indoor unit tubing Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 2. Insert the piping, drain hose, and the connecting cable into the piping hole. Torque kg.m 1.8 4.2 5.5 • When extending the drain hose at the indoor unit, install the drain pipe. Connecting cable Drain pipe Drain hose 3. Insert the connecting cable into the indoor unit. • Don't connect the cable to the indoor unit. • Make a small loop with the cable for easy connection later. Indoor unit drain hose 4. Tape the drain hose and the connecting cable. • Connecting cable Adhesive Vinyl tape (narrow) 7. Wrap the insulation material around the connecting portion. • Overlap the connection pipe heat insulation and the indoor unit pipe heat insulation material. Bind them together with vinyl tape so that there is no gap. 5. Indoor unit installation • Hang the indoor unit from the hooks at the top of the installation plate. • Insert the spacer etc. between the indoor unit and the installation plate and separate the bottom of the indoor unit from the wall. Plastic bands Insulation material Indoor unit Spacer Installation plate 8cm -24- 10. Indoor unit installation • Remove the spacer. • Ensure that the hooks are properly seated on the installation plate by moving it left and right. • Wrap the area which accommodates the rear piping housing section with vinyl tape. Indoor unit piping Connection pipe Vinyl tape (wide) Wrap with vinyl tape Connecting cable Pipe Vinyl tape(narrow) Connecting cable Drain hose Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots(clicking sound). • Bundle the piping and drain hose together by wrapping them with cloth tape over the range within which they fit into the rear piping housing section. CAUTION Installation Information (For left piping) • Good case For left piping. Follow the instruction below. • Press on the upper side of clamp. ( ) Pipe Drain hose Vinyl tape(narrow) Wrap with vinyl tape(wide) 8. Reroute the pipings and the drain hose across the back of the chassis. • Bend the tubing to the left side of chassis. Piping for passage through piping hole 9. Set the pipings and the drain hose to the back of the chassis with the tubing holder. • Hook the edge of tubing holder to tap on chassis and push the bottom of tubing holder to be engaged at the bottom of chassis. • Bend the tubing to the left side of chassis. Tubing holder -25- 3) Connection of the pipes-Outdoor CAUTION • Bad case ■ Following bending type from right to left could cause problem of pipe damage. 1. Align the center of the pipings and sufficiently tighten the flare nut by hand. 2. Finally, tighten the flare nut with torque wrench until the wrench clicks. • When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow on the wrench. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Ø19.05 3/4 Torque kg.m 1.8 4.2 5.5 6.6 6.6 Outdoor unit Gas side piping (Bigger diameter) Liquid side piping (Smaller diameter) Torque wrench -26- 3. Connecting The Cable Between Indoor Unit and Outdoor Unit 1) Connect the cable to the Indoor unit. • Connect the cable to the indoor unit by connecting the wires to the terminals on the control board in dividually according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No. are the same as those of the indoor unit.) The earth wire should be longer than the common wires. CAUTION • When installing, refer to the circuit diagram on the Control Box of Indoor Unit. • When installing, refer to the wiring diagram on the Control Cover Inside Outdoor Unit. The power cord connected to the "A" unit should be complied with the following specifications (Type "B" approved by HAR or SAA). CAUTION (mm2) • The above circuit diagram is subject to change without notice. • Be sure to connect wires according to the wiring diagram. • Connect the wires firmly, so that not to be pulled out easily. • Connect the wires according to color codes by referring the wiring diagram. Grade NORMAL CROSS -SECTIONAL AREA 5k~9k 12k~14K 0.75 1.0 Unit(A) Indoor Indoor Cable Type(B) H05VV-F H05VV-F The power connecting cable connected to the indoor and outdoor unit should be complied with the following specifications (Type "B" approved by HAR or SAA). CAUTION If a power plug is not to be used, provide a circuit breaker between power source and the unit as shown below. Main power source (mm2) Grade Air Conditioner NORMAL CROSS -SECTIONAL AREA Circuit Breaker Use a circuit breaker or time delay fuse. 7k~14k 1.0 Cable Type(B) -27- H07RN-F NORMAL CROSS-SECTIONAL AREA 0.75mm2 2) Connect the cable to the outdoor unit Outdoor Unit 1. Remove the control cover from the unit by loosening the screw. Connect the wires to the terminals on the control board individually. Terminal block Over 5mm 2. Secure the cable onto the control board with the cord clamp. Connecting cable Connecting cable 3. Refix the control cover to the original position with the screw. Cover control 4. Use a recognized circuit breaker "A" between the power source and the unit. A disconnecting device to adequately disconnect all supply lines must be fitted. Circuit Breaker (A) Grade 7k~14k 18k 15 20 24k~28k 30k, 32k 36k, 38k 30 30 40 CAUTION After the confirmation of the above conditions, prepare the wiring as follows: 1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring, be guided by the circuit diagram posted on the inside of control cover. 2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation. Check them and make sure that they are all tightly fastened. (If they are loose, it could cause burn-out of the wires.) 3) Specification of power source. 4) Confirm that electrical capacity is sufficient. 5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate. 6) Confirm that the cable thickness is as specified in the power source specification. (Particularly note the relation between cable length and thickness. (Refer to page 27)) 7) Always install an earth leakage circuit breaker in a wet or moist area. 8) The following would be caused by voltage drop. • Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal function of the overload. 9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active(phase) conductors. -28- 4. Checking the Drainage and Forming the Pipings 1) Checking the drainage 2) Form the piping 1. To remove the front panel from the indoor unit. • Set the air direction louvers up-and-down to the position(horizontally) by hand. • Remove the securing screws that retain the front panel. Pull the lower left and right sides of the grille toward you and lift it off. 1. Form the piping by wrapping the connecting portion of the indoor unit with insulation material and secure it with two kinds of vinyl tapes. • If you want to connect an additional drain hose, the end of the drain outlet should be routed above the ground. Secure the drain hose appropriately. 2. In cases where the outdoor unit is installed below the indoor unit perform the following. • Tape the piping, drain hose and connecting cable from down to up. • Secure the tapped piping along the exterior wall using saddle or equivalent. Air filter Inlet Grille Seal small openings around pipings with a gum type sealer. 2. To check the drainage. • Pour a glass of water on the evaporator. • Ensure the water flows through the drain hose of the indoor unit without any leakage and goes out the drain exit. Taping Drain hose Connecting area drain hose Pipings Connecting cable Leakage checking Drain pan Trap is required to prevent water from entering into electrical parts. Drain hose 3. In cases where the Outdoor unit is installed above the Indoor unit perform the following. • Tape the piping and connecting cable from down to up. • Secure the taped piping along the exterior wall. Form a trap to prevent water entering the room. • Fix the piping onto the wall by saddle or equivalent. Leakage checking 3. Drain piping • The drain hose should point downward for easy drain flow. Seal a small opening around the pipings with gum type sealer. Downward slope Trap • Do not make drain piping. Accumulated drain water Air Do not raise Water leakage Water leakage Waving Tip of drain hose dipped in water Water leakage Less than 50mm gap Trap Ditch -29- 5. Air Purging 1) Air purging • Do a leak test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth. • After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder. Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. • Pressure in the system rises. • Operating current rises. • Cooling(or heating) efficiency drops. • Moisture in the refrigerant circuit may freeze and block capillary tubing. • Water may lead to corrosion of parts in the refrigeration system. Therefore, the indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system. Indoor unit 2) Air purging with vacuum pump 1. Preparation • Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the service valve caps from both the gas and the liquid side on the outdoor unit. Note that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage. Outdoor unit 2. Leak test • Connect the manifold valve(with pressure gauges) and dry nitrogen gas cylinder to this service port with charge hoses. Manifold valve Pressure gauge CAUTION Lo Hi Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The "Hi" knob of the manifold valve must always be kept close. Charge hose • Pressurize the system to no more than 150 P.S.I.G. with dry nitrogen gas and close the cylinder valve when the gauge reading reached 150 P.S.I.G. Next, test for leaks with liquid soap. Nitrogen gas cylinder(in vertical standing position) CAUTION To avoid nitrogen entering the refrigerant system in a liquid state, the top of the cylinder must be higher than its bottom when you pressurize the system. Usually, the cylinder is used in a vertical standing position. -30- Soap water method Gas side (1) Remove the caps from the 2-way and 3-way valves. (2) Remove the service-port cap from the 3-way valve. (3) To open the 2-way valve turn the valve stem counterclockwise approximately 90°, wait for about 2~3 sec, and close it. (4) Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping. (5) If bubbles come out, the pipes have leakage. Liquid side 3-way valve (Close) 2-way valve (Open) Cap 3. Evacuation • Connect the charge hose end described in the preceding steps to the vacuum pump to evacuate the tubing and indoor unit. Confirm the "Lo" knob of the manifold valve is open. Then, run the vacuum pump. The operation time for evacuation varies with tubing length and capacity of the pump. The following table shows the time required for evacuation. Hexagonal wrench Indoor unit Required time for evacuation when 30 gal/h vacuum pump is used If tubing length is less than if tubing length is longer 10m (33 ft) than 10m (33 ft) 10 min. or more Outdoor unit 15 min. or more • When the desired vacuum is reached, close the "Lo" knob of the manifold valve and stop the vacuum pump. 4. Finishing the job • With a service valve wrench, turn the valve stem of liquid side valve counter-clockwise to fully open the valve. • Turn the valve stem of gas side valve counter-clockwise to fully open the valve. • Loosen the charge hose connected to the gas side service port slightly to release the pressure, then remove the hose. • Replace the flare nut and its bonnet on the gas side service port and fasten the flare nut securely with an adjustable wrench. This process is very important to prevent leakage from the system. • Replace the valve caps at both gas and liquid side service valves and fasten them tight. This completes air purging with a vacuum pump. The air conditioner is now ready to test run. Manifold valve Pressure gauge Lo Hi Open Vacuum pump -31- Close 6. Test Running 1. Check that all tubing and wiring have been properly connected. 2. Check that the gas and liquid side service valves are fully open. Intake temperature Discharge air 1. Prepare remote control 1. Remove the battery cover by pulling it according to the arrow direction. 2. Insert new batteries making sure that the (+) and (–) of battery are installed correctly. 3. Reattach the cover by pushing it back into position. Discharge temperature 4. For reference; the gas side pressure of optimum condition is as below.(Cooling) R-22 Outside ambient TEMP. 35°C (95°F) The pressure of the gas side service valve. 4~5kg/cm2G(56.8~71.0 P.S.I.G.) R-410A 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.) Refrigerant NOTE: • Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. • Remove the batteries from the remote control if the system is not going to be used for a long time. NOTE: If the actual pressure is higher than shown, the system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added. The air conditioner is now ready for use. 2. Settlement of outdoor unit • Anchor the outdoor unit with a bolt and nut(ø10mm) tightly and horizontally on a concrete or rigid mount. • When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. • In the case when the vibration of the unit is conveyed to the hose, secure the unit with an anti-vibration bushing. PUMP DOWN This is performed when the unit is to be relocated or the refrigerant circuit is serviced. Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas. CAUTION: Be sure to perform Pump Down procedure with the unit cooling mode. Bolt Pump Down Procedure 1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve. 2. Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas. 3. Close the liquid side service valve(all the way in). 4. Turn on the unit's operating switch and start the cooling operation. 5. When the low-pressure gauge reading becomes 1 to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit. Tubing connection 3. Evaluation of the performance Operate unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. 3. Ensure the difference between the intake temperature and the discharge is more than 8°C(46°F) (Cooling) or (Heating). -32- Operation Name and Function-Remote Control The remote control transmits the signals to the system. Signal transmitter 1 2 3 4 5 5 1 6 3 6 10 7 4 2 7 11 8 13 14 9 8 17 18 9 12 10 16 15 11 Flip-up door (opened) 12 13 Operation Mode 14 Cooling Operation Auto Operation 15 Healthy Dehumidification Operation 16 Heating Operation • Cooling Model( ), Heat Pump Model( ) 17 18 -33- START/STOP BUTTON Operation starts when this button is pressed and stops when the button is pressed again. OPERATION MODE SELECTION BUTTON Used to select the operation mode. ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature. INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low, medium, high and CHAOS. JET COOL Used to start or stop the speed cooling. (Speed cooling operates super high fan speed in cooling mode.) CHAOS SWING BUTTON Used to stop or start louver movement and set the desired up/down airflow direction. ON/OFF TIMER BUTTONS Used to set the time of starting and stopping operation. TIME SETTING BUTTONS Used to adjust the time. TIMER SET/CANCEL BUTTON Used to set the timer when the desired time is obtained and to cancel the Timer operation. SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation. AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating. ROOM TEMPERATURE CHECKING BUTTON Used to check the room temperature. PLASMA(OPTIONAL) Used to start or stop the plasma-purification function. HORIZONTAL AIRFLOW DIRECTION CONTROL BUTTON (NOT ON ALL MODELS) Used to set the desired horizontal airflow direction. RESET BUTTON Used prior to resetting time or after replacing batteries. 2nd F Button Used prior to using modes printed in blue at the bottom of buttons. AUTO CLEAN Used to set Auto Clean mode. LED LUMINOSITY Used to adjust LED luminosity. Disassembly of the parts (Indoor unit) Warning : Disconnect the unit from power supply before making any checks. Be sure the power switch is set to “OFF”. To remove the Grille from the Chassis. • Hold up Inlet Grille Horizentally. • To remove the Grille, pull the lower left and right side of the grille toward you (slightly tilted) and lift it straight upward. • To seperate connecter assembly and than to remove Inlet Grille assembly. 1. Before removing the control box, be sure to take out the wire screwed at the other end. -34- 2. To remove the Control Box. • Remove securing screws. • Pull the control box out from the chassis carefully. 3. To remove the Discharge Grille. • Unhook the discharge grille and pull the discharge grille out from the chassis carefully. 4. To remove the Evaporator. • Remove 3 screws securing the evaporator(at the left 2EA in the Eva Holder, at the right 1EA). -35- • Unhook the tab on the right inside of the chassis at the same time, slightly pull the evaporator toward you until the tab is clear of the slot. 5. To remove the Motor Cover • Remove 2 securing screw. • Pull the motor cover out from the chassis carefully. Motor cover 6. To remove the Cross-Flow Fan • Loosen the screw securing the cross-flow fan to the fan motor (do not remove). • Lift up the right side of the cross-flow fan and the fan motor, separate the fan motor from the cross-flow fan. • Remove the left end of the cross-flow fan from the self-aligning bearing. -36- 2-way, 3-way Valve 2-way Valve (Liquid Side) Hexagonal wrench (4mm) Flare nut 3-way Valve (Gas Side) Valve cap Open position Flare nut Closed position Open position Closed position To piping connection To piping connection To outdoor unit Works Shipping 1. Air purging (Installation) Operation Pin Service Service port cap port To outdoor unit Shaft position Shaft position Service port Closed (with valve cap) Closed (with valve cap) Closed (with cap) Open (counter-clockwise) Closed (clockwise) Open (push-pin or with vacumm pump) Open (with valve cap) Open (with valve cap) Closed (with cap) Closed (clockwise) Open (counter-clockwise) Open (connected manifold gauge) 2. Pumping down (Transfering) Evacuation (Servicing) Open Open 3. Open (with charging cylinder) Gas charging (Servicing) Open Open 4. Open (with charging cylinder) 5. Pressure check (Servicing) Open Open Open (with charging cylinder) 6. Gas releasing (Servicing) Open Open Open (with charging cylinder) -37- 1. Air purging (Only R-22 Model) Required tools : hexagonal wrench, adjustable wrench, torque wrenches, wrench to hold the joints, and gas leak detector. The air in the indoor unit and in the piping must be purged. If air remains in the refrigeration pipes, it will affect the compressor, reduce to cooling capacity, and could lead to a malfunction. The additional gas for air purging has been charged in the outdoor unit. However, if the flare connections have not be done correctly and there gas leaks, a gas cylinder and the charge set will be needed. Indoor unit Liquid side Open Outdoor unit 2-way valve Gas side Clsed 3-way valve Service port nut: Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the gas leakage from the refrigeration cycle. * CAUTION : Do not leak the gas in the air during Air purging. • Procedure (6) Set the 3-way valve to the back seat. (1) Recheck the piping connections. (7) Mount the valve stem nuts to the 2-way and 3way valves. (2) Open the valve stem of the 2-way valve counterclockwise approximately 90°, wait 10 seconds, and then set it to closed position. – Be sure to use a hexagonal wrench to operate the valve stem. (8) Check for gas leakage. – At this time, especially check for gas leakage from the 2-way and 3-way valve’s stem nuts, and from the service port nut. (3) Check for gas leakage. – Check the flare connections for gas leakage. Caution (4) Purge the air from the system. – Set the 2-way valve to the open position and remove the cap from the 3-way valve’s service port. – Using the hexagonal wrench to press the valve core pin, discharge for three seconds and then wait for one minute. Repeat this three times. If gas leakage are discovered in step (3) above, take the following mesures : If the gas leaks stop when the piping connections are tightened further, continue working from step (4). If the gas leaks do not stop when the connections are retightened, repair the location of the leak, discharge all of the gas through the service port, and then recharge with the specified amount of gas from a gas cylinder. (5) Use torque wrench to tighten the service port nut to a torque of 1.8kg.cm. -38- 2. Pumping down Liquid side Indoor unit 2-Way valve Open Outdoor unit Gas side Closed 3-Way valve Lo CLOSE CLOSE Purge the air • Procedure (6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg/cm2g. (1) Confirm that both the 2-way and 3-way valves are set to the open position. – Remove the valve stem caps and confirm that the valve stems are in the raised position. – Be sure to use a hexagonal wrench to operate the valve stems. (7) Immediately set the 3-way valve to the closed position. – Do this quickly so that the gauge ends up indicating 3 to 5kg/cm2g. (2) Operate the unit for 10 to 15 minutes. (8) Disconnect the charge set, and mount the 2way and 3-way valve’s stem nuts and the service port nut. – Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. – Be sure to check for gas leakage. (3) Stop operation and wait for 3 minutes, then connect the charge set to the service port of the 3-way valve. – Connect the charge hose with the push pin to the service port. (4) Air purging of the charge hose. – Open the low-pressure valve on the charge set slightly to air purge from the charge hose. – Refrigerant must be recovered. Don’t vent the Refrigerant in the atmosphere. CAUTION Do not use the existing charge set for R-22. It is necessary to use new charge set for R-410A. The pressure of R-410A is 1.6 times higher than that of R-22. Thus, the high pressure side gauge of charge set should be used higher pressure gauge of 50kg/cm2 range. (5) Set the 2-way valve to the closed position. -39- 3. Re-air purging (Re-installation) Liquid side Indoor unit 2-Way valve Closed Outdoor unit Gas side Closed 3-Way valve Gas cylinder Lo R22 OPEN CLOSE • Procedure (6) Disconnect the charge set and the gas cylinder, and set the 2-way and 3-way valves to the open position. – Be sure to use a hexagonal wrench to operate the valve stems. (1) Confirm that both the 2-way valve and the 3way valve are set to the closed position. (2) Connect the charge set and a gas cylinder to the service port of the 3-way valve. – Leave the valve on the gas cylinder closed. (7) Mount the valve stem nuts and the service port nut. – Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. – Be sure to check for gas leakage. (3) Air purging. – Open the valves on the gas cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45° for 3 seconds then closing it for 1 minute; repeat 3 times. – After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve. * (4) Check for gas leakage. – Check the flare connections for gas leakage. (5) Discharge the refrigerant. – Close the valve on the gas cylinder and discharge the refrigerant until the gauge indicates 3 to 5 kg/cm2g. -40- CAUTION: Do not leak the gas in the air during Air Purging. 4. Balance refrigerant of the 2-way, 3-way valves (Gas leakage) Liquid side Indoor unit Outdoor unit 2-Way valve Open 3-Way valve Open Gas side Lo OPEN CLOSE • Procedure (3) Open the valve (Lo side) on the charge set and discharge the refrigerant until the gauge indicates 0 kg/cm2G. – If there is no air in the refrigerant cycle (the pressure when the air conditioner is not running is higher than 1 kg/cm2G), discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm2G. if this is the case, it will not be necessary to apply a evacuatin. – Discharge the refrigerant gradually; if it is discharged too suddenly, the refrigeration oil will also be discharged. (1) Confirm that both the 2-way and 3-way valves are set to the back seat. (2) Connect the charge set to the 3-way valve’s port. – Leave the valve on the charge set closed. – Connect the charge hose with the push pin to the service port. -41- 5. Evacuation Liquid side Indoor unit Outdoor unit 2-Way valve Open Gas side 3-Way valve Open Vacuum pump Lo OPEN CLOSE • Procedure (1) Connect the vacuum pump to the charge set’s center hose CAUTION Use vacuum pump equipped with check value applied to be prevented from flowing backward. (2) Evacuation for approximately one hour. – Confirm that the gauge needle has moved toward -76 cmHg (vacuum of 4 mmHg or less). (3) Close the valve (Lo side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). (4) Disconnect the charge hose from the vacuum pump. – Vacuum pump oil. If the vacuum pump oil becomes dir ty or depleted, replenish as needed. -42- 6. Gas Charging (After Evacuation) Liquid side Indoor unit 2-Way valve Open Outdoor unit Gas side Open 3-Way valve Check valve Charging cylinder R-410A Lo OPEN CLOSE • Procedure (1) Connect the charge hose to the charging cylinder. – Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. – If you are using a gas cylinder, also use a scale and revers the cylinder so that the system can be charged with liquid. CAUTION This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner. (4) Immediately disconnect the charge hose from the 3-way valve’s service port. – Stopping par tway will allow the gas to be discharged. – If the system has been charged with liquid refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose. (2) Purge the air from the charge hose. – Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air. (Be careful of the liquid refrigerant). The procedure is the same if using a gas cylinder. (3) Open the valve (Lo side on the charge set and charge the system with liquid refrigerant. – If the system can not be charged with the specified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not sufficient, wait approximately 1 minute and then repeat the procedure (pumping down-pin). (5) Mount the valve stem nuts and the service port nut. – Use torque wrench to tighten the service port nut to a torque of 1.8 kg.m. – Be sure to check for gas leakage. CAUTION This unit is charged with R-410A. Pay attention not to charge R-22. -43- 7. Additional gas charging (Gas leakage) • When refrigerant is insufficient by leakage, recharge the unit with the refrigerant up to normal operating suction pressure. • Use the graph or the equation below to get operating suction pressure according to indoor and outdoor temperature. Suction pressure was measured at 3-way valve service port after operating the unit for 10 minutes. The method of using graph - Find outdoor temperature. - Find indoor temperature onto the curve of outdoor temperature. - Read suction pressure at the axis of ordinates. The method of using equation -. Calculate suction pressure after putting indoor and outdoor temperature into the equation. Operating Suction Pressure (According to Indoor & Outdoor Temperature) (At operating the Unit for 10 minutes) 13 Suction Pressure (Kg/cm2.g) 11 40˚C 10 30˚C 9 20˚C 8 10˚C 0˚C Outdoor Temp. (˚C) 50˚C 12 7 6 5 5 10 15 20 25 Indoor Temp. (˚C) 30 P = 3 + 0.0123 x Tout1.5 + 0.8 x Tin0.5 2 Where, P : Suction Pressure(kg/cm .g) Tout : Outdoor Temperature(˚C) Tin : Indoor Temperature(˚C) -44- 35 40 Cycle Troubleshooting Guide Trouble analysis 1. Check temperature difference between intake and discharge air and operating current. Temp. Difference Operating Current Temp. difference Current : approx. 0°C : less than 80% of rated current • All amount of refrigerant leaked out. Check refrigeration cycle. Temp. difference Current : approx. 8°C : less than 80% of rated current • Refrigerant leakege Clog of refrigeration cycle Defective compressor Temp. difference Current : less than 8°C : over the reated current • Excessive amount of refrigerant Temp. difference : over 8°C • Normal Notice : Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower temperature difference is larger. 2. Check temperature and pressure of refrigeration cycle. Suction pressure (Compared with the normal value) Temperature (Compared with the normal valve) Cause of Trouble High Defective compressor Defective 4-way reverse valve Current is low. Excessive amount of refrigerant High pressure does not quickly rise at the beginning of operation. Insufficient amount of refrigerant (Leakage) Clogging Current is low. Higher Normal Lower Higher Description Current is low. Notice : 1. The suction pressure is usually R-22: 4.5~6.0 kg/cm2G(Cooling) at normal condition. R-410a: 7.2~9.6 kg/cm2G(Cooling) at normal condition. 2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty. -45- Electronic Parts Troubleshooting Guide 1. Product does not operate at all. (* Refer to Electronic Control Device drawing and Schematic diagram.) Turn off Main Power (After 10 seconds) Turn on Main Power Does "beeping" sound is made from the Indoor Unit? YES NO Primarily, the operating condition of Micom is OK. Check the voltage of power(About AC 220V, 60Hz) (About AC 220/240V, 50Hz) • Main power's voltage • Voltage applied to the unit • Connecting method of Indoor/Outdoor connecting cable • Check PWB Assembly - Fuse - Pattern damage - Varistor(ZNR01J, ZNR02J) Check each load(Indoor/Outdoor Fan Motor, Compressor, Stepping Motor) and contacting condition of related connector Check the connection housing for contacting • Connector related to CN-TAB1, RY-COMP NO.3 • Connector related to CN-MOTOR • Connector contacting of Outdoor Fan/Compressor • Display PWB Assembly Check Main PCB Board Operation Check Content Items • SMPS Transformer (Indoor unit) - Input Voltage - Output Voltage(ZD02D) Remedy - About AC220V/240V±10% - Check the power voltage - About DC12V • Replace Trans • IC04D(7805) Output (Indoor/Outdoor unit) • DC +5V • Replace IC04D • IC01A[S7136(KIA7036), Reset IC] OSC01B • Voltage of Micom No. 36, (DC +4.5V over) and Soldering condition. • Replace faulty parts -46- 2. The product is not operate with the remote control. Turn on Main Power While the compressor has been stopped, the compressor does not operate owing to the delaying function for 3 minutes after stopped. When the compressor stopped Indoor Fan is driven by a low speed. At this point the wind speed is not controlled by the remote controller. (When operated in the Sleeping Mode, the wind speed is set to the low speed by force.) Caused by other parts except the remote control Cause by the remote control When the mark( battery. ) is displayed in LCD screen, replace Check the contact of CN-VFD(WH) connector. Check the connecting circuit between the remote controller MICOM (No. ) - R17(2Ω) - IR LED - TR - R16(2.2KΩ). Check Display PWB Assembly - Voltage between CN-VFD(WH) - : DC +5V Check point • Check the connecting circuit between CN-VFD(WH) - R01L(51kΩ) - C01L(680pF) - MICOM PIN 43 • Check Receiver Assembly -47- 3. Compressor/Outdoor Fan are unable to drive. Turn on Main Power Operate "Cooling Mode( )" by setting the desired temperature of the remote controller is less than one of the indoor temperature by 1°C at least. When in Air Circulation Mode, Compressor/Outdoor Fan is stopped. Check the sensor for indoor temperature is attached as close as to be effected by the temperature of Heat Exchanger(EVA). When the sensor circuit for indoor temperature and connector are in bad connection or are not engaged, Compressor/Outdoor Fan is stopped. • Check the related circuit of RY-FAN. • Check the indoor temperature sensor is disconnected or not(About 10kΩ / at 25°C). Check Relay(RY - COMP) for driving compressor. • When the power(About AC220V/240V) is applied to the connecting wire terminal support transferred to compressor, PWB Assembly is normal. • Check the circuit related to the relay. Check point Between Micom(No. 59) and GND Between IC01M(No. 11) and GND COMP ON COMP OFF DC5V DC0V Below DC 1V (app) About DC12V Turn off Main Power • Check the electrical wiring diagram of outdoor side. • Check the abnormal condition for the component of Compressor/Outdoor Fan Motor. • Check the "open" or "short" of conmecting wires between indoor and outdoor. -48- 4. When indoor Fan does not operate. Turn off Main power Check the connection of CN-MOTOR Check the Fan Motor Check the Fuse(AC250V/T2A) Check the related circuit of indoor Fan Motor. • The pin NO 58 of Micom, and the part for driving TRIAC(the input and output signal of IC01M, PIN NO 7, 10) • Check the pattern • Check the TRIAC - TRIAC Open: Indoor Fan Motor never operate - TRIAC short: Indoor Fan Motor always operates in case of ON or OFF. Turn ON Main Power Check the TRIAC high speed operation by remote control. (The Indoor Fan Motor is connected) The voltage of PIN NO 1(Black) and 3(Black) of CN-MOTOR. About AC 180V over About AC 50V below TRIAC is not damaged TRIAC change -49- 5. When up/down Vertical Louver does not operate. • Confirm that the up/down Vertical Louver is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when rotating the up/down Vertical Normal Louver with hands • Check the connecting condition of CN-U/D Connector • Check the soldering condition(on PWB) of CN-U/D Connector Check the up/down operating circuit of the Vertical Louver • Confirm that there is DC +12V between pin (Gray) of CN-U/D and GND. • Confirm that there is a soldering short at following terminals. - Between 60 , 61 , 62 and 63 of MICOM - Between , , and of IC01M - Between , , and of IC01M If there are no problems after above checks • Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the up/down Vertical Louver -50- 6. When left/right Vertical Louver does not operate. • Confirm that the left/right Vertical Louver is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when rotating the left/right Vertical Normal Louver with hands • Check the connecting condition of CN-L/R Connector • Check the soldering condition(on PWB) of CN-L/R Connector Check the left/right operating circuit of the Vertical Louver • Confirm that there is DC +12V between pin (Gray) of CN-L/R and GND. • Confirm that there is a soldering short at following terminals. - Between 54 , 55 , 56 and 57 of MICOM - Between , , and of IC02M - Between , , and of IC02M If there are no problems after above checks • Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the left/right Vertical Louver -51- 7. When Inlet Grille does not operate. • Confirm that the Inlet Grille is normally geared with the shaft of Stepping Motor. • If the regular torque is detected when moving the Inlet Grille with hands Normal • Check the connecting condition of CN-SUC Connector • Check the soldering condition(on PWB) of CN-SUC Connector Check the operating circuit of the Inlet Grille • Confirm that there is DC +12V between pin (RED) of CN-U/D and GND. • Confirm that there is a soldering short at following terminals. - Between , , and of MICOM - Between , , and of IC01G - Between , , and of IC01G If there are no problems after above checks • Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Inlet Grille -52- 8. When Heating does not operate Turn ON Main Power Operate “Heating Mode( )” by setting the desired temperature of the remote control is higher than one of the indoor temperature by 2°C at least. In heating Mode, the indoor fan operates in case the pipe temperature is higher than 28°C. Check the connector of intake and pipe sensor(thermistors) • Check the related circuit of RY-4WAY • Check the indoor room temperature is disconnected or not (about 10KΩ/at 25°C). • Check the indoor pipe temperature is disconnected or not (about 5KΩ/at 25°C). Check the DC voltage on the PWB ASSEMBLY • The details of check are as followings • Comp Relay. • Outdoor fan Relay Check point Comp ON Comp OFF Check point Fan ON Fan OFF Between Micom (NO.59) and GND DC 5V DC 0V Between Micom (NO.53) and GND DC 5V DC 0V Between IC01M Below DC 1V (NO.11) and GND Between IC02M Below DC 1V About DC 12V (NO.12) and GND About DC 12V • 4 way Relay Check point 4 way ON 4 way OFF Between Micom (NO.52) and GND DC 5V DC 0V Between IC02M Below DC 1V About DC 12V (NO.11) and GND -53- Turn off Main Power • Check the electrical wiring diagram of outdoor side. • Check the abnormal condition for the component of Compressor/Outdoor Fan Motor, 4 way. • Check the "open" or "short" of connecting wires between indoor and outdoor. -54- Electronic Control Device (1) MAIN P.W.B ASSEMBLY (AC PART) LS-135GB/GM/GR, LS-1351GB/GM/GR • TOP VIEW (1) MAIN P.W.B ASM (AC) • BOTTOM VIEW -55- LS-1352GB/GC/GD/GM/GR/GW, LS-1202GB/GC/GD/GM/GR/GW LS-1262GB/GC/GD/GR/GW, C142CM/CR -H RY-FAN CN-RY02 RY-O2 D07D OSC01B CN-TH2 JS08 CO1B JS07 JS06 A10C JS09 JS10 JS07 A10C JS09 JS06 C01A IC01A IC04D IC02D JS10 IC01A JS05 JS02 ZD02D JS01 Q01C C01A JS05 C09D IC04D IC02D D02D 11PJ C10D C09D JS02 C06D C02D C02D D02D C06D R03D IC01J 21PJ Q01C JS04 ZD02D C05D IC01D JS08 CO1B JS04 L1 C05D IC01D 11PJ C10D D07D 1 SMPS SD01D SMPS IC03D OSC01B C01E 21PJ R03D BD1D BD1D BD2D BZ01E L1 NC BU SNC CN -S F20RUB PWB: 6870A90177D PWB ASM: 6871A10056 C01E PWB: 6870A90177D PWB ASM: 6871A10056 SD01D IC03D S- -S F20RUB BZ01E D05D C01D 3 BD4D NTC C04D 1 BD3D CN-4WAY/FAN/O2 3 BD2D 7 4 BD3D NTC C04D D05D C01D C02J BU CN CN-COM IC01J 7 TR01J 4 TR01J CN-4WAY/FAN/O2 L) CN-COM R02J BD4D NF01J C02J CN-RY02 ZNR02J JS03 (B CN-TH1(WH) CN-TH1(WH) R02J NF01J VB JS11 50SJ JS03 R03J CN CN -H VB (B L) RY-4WAY RY-O2 RY-4WAY RY-FAN ZNR02J C03J R03J C1NP -SDID IS-PN 1C L10C C01L JS11 50SJ C01J ZNR01J C1NP -SDID IS-PN 1C L10C C01L CN-MOTOR CN-MOTOR C03J CN-U/D(WH) CN-L/R(BL) ZNR01J CN-TH2 C01J R01J F10R CN-TAB3 CN-U/D(WH) CN-L/R(BL) F10R CN-TAB1 RY-COMP CN-TAB2 CN-TAB3 R01J FUSE FUSE AC 250V/T2A AC 250V/T2A CN-TAB1 RY-COMP CN-TAB2 • TOP VIEW JS01 • BOTTOM VIEW EY1 EY2 CN-U/D CN-L/R JP19 JP23 EY3 ZNR01J C01J CN-MOTOR ZNR01J NF01J FUSE RY-FAN RY-4WAY 48 RY-02 RY-4WAY R03J TR01J BD03D BD02D IC01J R05D IC01J R04J R05D R04J JP21 IC03D JP21 IC03D IC02D R03J TR01J BD03D BD02D IC02D IC01D BD01D -56- R02D JS01 ZD02D IC04D IC01S R02D C07V C01A JS02 JS01 C05D D02D D02D C02D C02D R06D IC01D BD04D C01D R06D C05D ZD02D C06D C08D BD01D C01D D05D SD01D R03D C06D JS05 C07V R07D R04D R08D IC04D JS02 C07D C08D C09D BD04D C02J SMPS L1 ZNR02J JS03 C02J JS04 R01L R02L R01L R02L SD01D R09D C07D C09D L4 JS05 C01A JP13 R07D R04D R08D C01B SMPS L1 C10D L4 Q01C C04D R03D D07D C01B C03J ZNR02J JS03 D05D NTC R09D C11D C01E Q01C R01B OSC01B JS04 R02A NF01J RY-02 D07D C10D JP14 32 17 R01B OSC01B C11D Q02E JP14 32 C01E JP16 33 JP15 JP15 33 NTC C04D C03J R02J Q02E JP16 M OI R01E Q03E Q01E R01J R02J JP17 BZ01E W 01 E0 49 R01E Q03E Q01E CN-4WAY/FAN/O2 CN-4WAY/FAN/O2 48 JP18 JP17 RY-FAN R02A JP13 CN-MOTOR JP18 49 CR M 17 OR1H R22H IC01S OR1H R23H JP12 JP11 JP10 JP08 OI 64 1 JP11 JP10 C02Z OR4H BZ01E JP12 JP09 C01L R02H OR6H R05H R23H R22H R25H OR4H OR3H OR2H R21H OR5H R24H R25H R02E R03E R02E R03E W 01 E0 CR 64 R26H JP06 R12H R11H OJ2H E2 R26H JP06 R02H OR6H R05H E3 OR3H OR2H R21H OR5H R24H JP08 JP24 16 R12H C02Z OJ1H JP09 C01L JS05 R04H R01X JP07 R04H R01X JP07 JS05 JP05 R11H OJ2H E2 E3 IC01G 16 R04C JP02 EEPROM R01P R02P JP03 OJ1H JP04 JP05 R02C R03C EEPROM R05C JP01 R01P R02P JP03 R01F C01F CN-TH1 JP22 R05C JP01 R04C JP02 JP04 CN-TH1 R01F C01F Q05T R02F Q05G C01J FUSE IC01G C01Z CN JP22 EY4 IC02M IC01M 1 R02C R03C Q03T Q04T Q03G Q04G C01Z Q05T R02F Q05G B U -S Q02T Q01T Q02G Q01G EY3EY1 RY-COMP JP24 JP20 Q03T Q04T Q03G Q04G DIS CN Q02T Q01T Q02G Q01G R01J CN-U/D P1 JP20 UB -S CN EY4 EY2 CN-TAB1 CN-TAB3 CN-TAB2 RY-COMP IC02M IC01M 1 ISP -D CN JP23 CN-TAB1 CN-TAB3 CN-TAB2 CN-L/R JP19 (2) DISPLAY ASSEMBLY – 6302A90003A • TOP VIEW REV1 R8 R7 R17 R5 1 TP1 C18 C19 R10 D1 C13 C8 C9 R13 Q1 C20 TP2 P/N 3210018043 R9 SVM-GP1119AI Q2 SEJIN ELECTRON INC. M43 TP3 TP4 C7 R18 R3 R4 C21 TP5 R19 TP6 R6 M42 M45 M44 R2 C14 C15 • BOTTOM VIEW TP1 TP2 TP4 TP3 TP7 TP8 – 6871A20463 -57- (3) SUB P.W.B ASSEMBLY – 6871A20259 – 6871A20258 • TOP VIEW K • BOTTOM VIEW K K -58- 1 -59- 2 RD OR 4 3 3 4 2 2 1 1 1 2 1 3 1 2 3 4 5 1 2 3 4 5 2 3 1 2 AC PART CN-12V 1 1 2 CN-CONT SW PWB ASM 2 STEPPING MOTOR SUCTION 2 3 4 5 1 2 3 4 5 5V 12V + C10D 220 10V SD 4 3 2 1 SMD 2012 L4 100nH 4 3 2 1 5 6 6 5 7 8 9 7 8 9 10 10 11 11 + C09D 220 10V SD HVB 1 C08D 103 50V 4 3 2 1 4 3 2 1 ;;; ;;;;; ;;;;; ;;;;; ;;;;; ;;;;; ;; ;;;; Q01T C104S 12V HVB OUT Q06T A104S 12V C02T 102 D01T 1N4148 IC04D 78L05BP O I 7805 1 1 3 2 2 3 5V C01T 104 12V CN-HVB(BL) 1 2 2 1 3 4 5 6 7 CN-SUC(WH) 1 2 3 4 5 CN-U/D(WH) 3 4 5 6 7 1 2 3 4 5 1 2 2 CN-TEL 3 3 RD OR YL PK BL RD OR YL PK BL 5V Q03T C104S C07D 104 50V 12V 20K 2012 R11H~R14H 5V C03T 102 R03T 1K A2 SCL WP 6 7 Vcc 8 5 A0 SDA A1 OJ4H BZ 2 3 4 5 6 7 8 A V d d 1 A V s s AVref AVdd RESET X2 X1 Vss1 INT0 INT1 D07D UG2D SMPS 5V C02Z 0.01 17 18 1920 21 22 23 24 25 26 27 28 29 30 31. 32 Vss0 11 + 1 NEC UPD780023AGC-C Vdd0 12 13 14 15 16 CN-L/R(BL) 12V 33 36 35 34 38 37 42 41 40 39 44 43 47 46 45 48 5V 5V ZD02D BZX55C11 R02D 20K L1 ZBF503D DC LOW VOLTAGE GND C06D 330 25V SD 5V 4 3 IC02D TLP421(BL) DC HIGH VOLTAGE GND C05D 472M 3KV 6 1 R03D 39 1/8W 2012 C04D 470/35V/SD R22H R24H R23H C02D 104 R21H IC01D TNY266P DC HIGH VOLTAGE GND S 2 BP 1 EN 4 D 5 + C01D 15uF 450V/SD Q01C KTC3198-Y 2SC5343 5V Q02V KRA107S 3 1 2 3.6V DC LOW VOLTAGE GND IC03D TLP421 BL INT 5V E3 1K E2 1K C01A 0.01 50V R02A,20K 3 4 D02D 1N4148 R05D 300K 1/4W 2 2 R06D 300K 1/4W 3216 1 3 1 4 3 8 4 8 7 6 5 7 6 4 3 5 2 4 BD01D~04D 1N4007 CN-TH1(WH) Vout JP11,330 3 1 2 1 CN-VFD(WH) Vout D05D 1N4007 DC HIGH VOLTAGE GND 2 1 R04D 27k 1/8W 2012 5V C01E 100/25V R03E 220 R01L 5.1K 5V R02H 12.1K 1% C01L 681 50V 5V 5V 12V C03~04V 0.01 50V R04H 6.2K 1% IC01A KIA7036P + BZ01E PKM17EPP-2002 R02E 910 Q01V KTB 1151-Y INT R08D 56K 5V R05H 10K R07D 12K R02L,1K R04V,1K R03V,1K R05V 10K Q02E KRA107S 12V R01E 100 R06V 220 Q01E KRC107S Q03E KRC107S OSC01B CSTS0800MG03-T2 CRTL8.00MSOT NTC SCK-102 OR6H OR5H OR4H OR3H OR2H OR1H Low O/L Hi Med F2 F1 SD01D STO2D-200 Bz R21H~R26H 12.1K, 1% R01B 1M C07V 104 R26H OJ3H 20K R02P 2012 Bz 5V C01Z 0.01 5V 1 1 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 4 5 6 7 8 9 10 2 3 1 5 5 IC02M KID65004AF 16 15 14 13 12 11 10 9 4 4 R11H OJ2H 20K R01P 2012 C01F 0.01 50V R01F 1K 8 1 2 3 7 6 5 4 8 1 2 3 4 5 6 3 R25H OJ1H EEPROM 4 3 2 1 G R02F 20K 9 9 5V 12V IC01G KID65004AF 12V HVB OUT COMP 3 2 4WAY 2 FAN BL PK YL OR RD o2 R12H R13H R14H Q04T A104S INDOOR FAN KID65004AF 7 BZ FREQ YL PK BL RD OR YL PK BL Sub Part STEPPING MOTOR SUCTION 1 STEPPING MOTOR (UP/DOWN) IC01M PIPE-TH ROOM-TH VFD DISPLAY C03J METAL FILM 100nF/275V/436D C02J METAL FILM 47nM/275V/435D NF01J 15mH/1A C01J METAL FILM 100nM/275V/436D R02J 100,1/2W R04J 560 1/4W R01J 120, 1/2W INDOOR FAN 12V 3 2 1 T2 RY-FAN RY-4WAY RY-O2 OPTION ZNR01J TVR10561 FUSE 250V/T2A T1 TR01J 3 CN-TAB2 1 1 1 1 1 3 2 1 1 1 3 2 5 4 2 5 4 3 3 2 CN-MOTOR CN-TAB1 RY-COMP G4A-1A-E-LG 4 TRAICS SM1L43 R03J 680 1/2W ZNR02J TVR10561 4 5 IC01J TLP762JF N L INDOOR FAN MOTOR T-BLOCK 1 2 4 5 6 1(L) 2(N) AC220~240V 50/60Hz 1 2 4 5 6 SH-CAPACITOR COMPRESSOR OUTDOOR FAN MOTOR Schematic Diagram Exploded View and Replacement Parts List 1. Indoor Unit 135312 146811 159830 152302 668713 146811 145200 668713 135314 263020 237900 135080 733010 267110 359011 342800 354210 131410 352150 346810 249951 35211B 146811 159901 135311 135516 -60- Parts List(Indoor) LOCATION No. PART No. DESCRIPTION 131410 135080 135080 135311 135314 CHASSIS ASSEMBLY DECORATION (TOP) DECORATION (BOTTOM) GRILLE ASSEMBLY, DISCHARGE GRILLE ASSEMBLY, INLET 135312 GRILLE ASSEMBLY, FRONT 145200 146811 146811 152302 159830 159901 237900 249951 263230 263230 264110 266090 267110 268714 342800 346810 35211B 352150 354210 359011 668713 668713 73310 W0CZZ LINK MOTOR ASSEMBLY, STEP MOTOR ASSEMBLY, STEP FILTER (MECH), A/C AIR CLEANER ASSEMBLY VANE HORIZONTAL WINDOW, DISPLAY CONTROL BOX ASSEMBLY DIGITRON THERMISTOR ASSEMBLY POWER CORD ASSEMBLY H.V ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY, MAIN BEARING MOTOR ASSEMBLY, INDOOR TUBE ASSEMBLY, TUBING HOSE ASSEMBLY, DRAIN EVAPORATOR ASSEMBLY, FINAL FAN ASSEMBLY, CROSS FLOW PWB ASSEMBLY, SUB PWB ASSEMBLY, SUB PLATE CAPACITOR,DRAWING REMARKS MIRROR BLUE METAL MIRROR BLUE METAL LSN135G* LSN1351G* 3141A20007B 3508A20034A 3508A20034B 3531A10137B 3531A20118E 3531A20138X 3531A20138Y 3531A10147J 3531A10158T 3531A10158U 4520A20008A 4681A20055A 4681A20055B 5230A20022A 5983A10006A 5990A20015B 3790A20037F 4995A20287F 6302A90003A 6323A20004H 3H03671M 6609A10005A 6711A20073H 6871A10099C 4280A20004A 4681A20048E 5211AR7066N 5251AR1222R 5421A20086D 5901A20016A 6871A20258B 6871A20259A 1H00843A 3H01487A 3141A20007B 3508A20034E 3508A20034F 3531A10137E 3531A20118E 3531A21010B 3531A21010A 3531A10147X 3531A21004X 3531A21029A 4520A20008A 4681A20055A 4681A20055B 5230A20022A 5983A10010A 5990A20015B 3790A20083A 4995A20287R 6302A90003A 6323A20004H 3H03671M 6609A10005A 6711A20073H 6871A10099C 4280A20004A 4681A20048E 5211AR7066N 5251AR1222R 5421A20086D 5901A20016A 6871A20258B 6871A20259A 1H00843A 3H01487A NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) -61- R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R LOCATION No. 131410 135311 135312 135314 145200 146811 146811 152302 159830 159901 249951 263230 264110 266090 267110 268712 268714 342800 346810 35211B 352150 354210 359011 668713 668713 733010 W0CZZ PART No. DESCRIPTION REMARKS CHASSIS ASSEMBLY GRILLE ASSEMBLY,DISCHARGE(INDOOR) GRILLE ASSEMBLY,FRONT(INDOOR) MIRRIOR BLUE WHITE WOOD METAL CHERRY GRILLE ASSEMBLY,INLET MIRRIOR BLUE WHITE WOOD METAL CHERRY LINK MOTOR ASSEMBLY,STEP MOTOR ASSEMBLY,STEP FILTER(MECH),A/C AIR CLEANER ASSEMBLY VANE,HORIZONTAL CONTROL BOX ASSEMBLY,INDOOR THERMISTOR ASSEMBLY POWER CORD ASSEMBLY H.V ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY,DISPLAY PWB(PCB) ASSEMBLY,MAIN BEARING MOTOR ASSEMBLY,INDOOR TUBE ASSEMBLY,TUBING HOSE ASSEMBLY,DRAIN EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,CROSS FLOW PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PLATE CAPACITOR,DRAWING LSN1352G* LSN1202G* LSN1262G* 3141A20007B 3531A10137E 3531A20284V 3531A20284T 3531A20284X 3531A20284U 3531A20284W 3531A20284Y 3531A20285E 3531A20285B 3531A20285D 3531A20285C 3531A20285A 3531A20285F 4520A20008A 4681A20055A 4681A20055B 5230A20022A 5983A20010K 5990A20015B 4995A20486J 6323A20004H 3H03671M 6609A10005D 6711A20091J 6871A20463D 6871A10056G 4280A20004A 4681A20048E 5211AR7066N 5251AR1222R 5421A20086D 5901A20016J 6871A20259A 6871A20258E 1H00843A 3H01487K 3141A20009B 3531A20184B 3531A20287V 3531A20287T 3531A20287X 3531A20287U 3531A20287W 3531A20287Y 3531A20286A 3531A20286B 3531A20286E 3531A20286D 3531A20286C 3531A20286F 4520A20008A 4681A20055A 4681A20055B 5230A20033A 5983A10014F 5990A20022B 4995A20375R 6323A20004A 3H03671F 6609A10005E 6711A20091K 6871A20463B 6871A10056N 4280A20004A 4681A20103A 5211A30596A 5251AR1222R 5421A20086H 5901A20016H 6871A20259A 6871A20258E 3301A10005A 3H01487A 3141A20007B 3531A10137E 3531A20284V 3531A20284T 3531A20284X 3531A20284U 3531A20284Y 3531A20285E 3531A20285B 3531A20285D 3531A20285C 3531A20285F 4520A20008A 4681A20055A 4681A20055B 5230A20022A 5983A20010K 5990A20015B 4995A20486J 6323A20004H 3H03671M 6609A10005D 6711A20091J 6871A20463D 6871A10056G 4280A20004A 4681A20048E 5211AR7066N 5251AR1222R 5421A20086D 5901A20016J 6871A20259A 6871A20258E 1H00843A 3H01487K NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) -62- R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R LOCATION No. 131410 135311 135312 135314 145200 146811 146811 152302 159830 159901 249951 263230 264110 266090 267110 268712 268714 342800 346810 35211B 352150 354210 359011 668713 668713 733010 W0CZZ PART No. DESCRIPTION REMARKS CHASSIS ASSEMBLY GRILLE ASSEMBLY,DISCHARGE(INDOOR) GRILLE ASSEMBLY,FRONT(INDOOR) MIRRIOR METAL GRILLE ASSEMBLY,INLET MIRRIOR METAL LINK MOTOR ASSEMBLY,STEP MOTOR ASSEMBLY,STEP FILTER(MECH),A/C AIR CLEANER ASSEMBLY VANE,HORIZONTAL CONTROL BOX ASSEMBLY,INDOOR THERMISTOR ASSEMBLY POWER CORD ASSEMBLY H.V ASSEMBLY REMOTE CONTROLLER ASSEMBLY PWB(PCB) ASSEMBLY,DISPLAY PWB(PCB) ASSEMBLY,MAIN BEARING MOTOR ASSEMBLY,INDOOR TUBE ASSEMBLY,TUBING HOSE ASSEMBLY,DRAIN EVAPORATOR ASSEMBLY,FIRST FAN ASSEMBLY,CROSS FLOW PWB(PCB) ASSEMBLY,SUB PWB(PCB) ASSEMBLY,SUB PLATE CAPACITOR,DRAWING C142CR. NU1 C142CM.NU1 3141A20007B 3531A10137B 3531A20284Q 3531A20285E 4520A20008A 4681A20055A 4681A20055B 5230A20022A 5983A20010G 5990A20015B 4995A20486G 6323A20004H 6411A20015J 6609A10005D 6711A20077U 6871A20463D 6871A10056G 4280A20004A 4681A20048E 5211AR7066N 5251AR1222R 5421A20086D 5901A20016J 6871A20259A 6871A20258E 1H00843A 3H01487K 3141A20007B 3531A10137B 3531A20284R 3531A20285A 4520A20008A 4681A20055A 4681A20055B 5230A20022A 5983A20010G 5990A20015B 4995A20486G 6323A20004H 6411A20015J 6609A10005D 6711A20077U 6871A20463D 6871A10056G 4280A20004A 4681A20048E 5211AR7066N 5251AR1222R 5421A20086D 5901A20016J 6871A20259A 6871A20258E 1H00843A 3H01487K NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) -63- R R R R R R R R R R R R R R R R R R R R R R R R R R R R R 2. Outdoor unit 437210 435301 437212 554031 435511 546810 552102-2 559010 649950 552201 552111 552102-1 552116 W0CZZ 552202 567502 561410 554160 447910 550140 552203-1 430410 552203-2 -64- Parts List(Outdoor) LOCATION No. 430410 435511 437210 437212 447910 546810 550140 552102-1 552102-2 552111 552116 552201 552202 552203-1 552203-2 554031 554160 559010 W0CZZ 561410 649950 PART No. DESCRIPTION REMARKS BASE ASSEMBLY, OUTDOOR COVER ASSEMBLY, CONTROL PANEL ASSEMBLY, FRONT PANEL ASSEMBLY REAR BARRIER ASSEMBLY, OUTDOOR MOTOR ASSEMBLY, OUTDOOR ISOLATOR, COMP. TUBE, CAPILLARY BENT TUBE, CAPILLARY BENT TUBE ASSEMBLY, CAPILLARY TUBE ASSEMBLY, REVERSING VALVE, CHECK VALVE, REVERSING VALVE, SERVICE VALVE, SERVICE CONDENSER ASSEMBLY, BENT COMPRESSOR FAN ASSEMBLY, PROPELLER CAPACITOR, DRAWING O.L.P CONTROL BOX ASSEMBLY, OUTDOOR LSU135G* LSU1351G* 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20595X - 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20595X - 2H01890P 2H02479J 5403A20061D 2520UKRK1BA 5900AR1119B 2H01451P 6750U-L033A 4995A20445A 2H01890P 2H02479J 5403A20061D 2520UKRK1BA 5900AR1119B 2H01451P 6750U-L033A 4995A20445B NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) -65- R R R R R R R R R R R R R R R R R R R R R LOCATION No. 430410 435511 437210 437212 546810 550140 552102 554031 554160 559010 561410 649950 552203-1 552203-2 W0CZZ PART No. DESCRIPTION REMARKS BASE ASSY,OUTDOOR COVER ASSEMBLY,CONTROL(OUTDOOR) PANEL ASSEMBLY,FRONT SUB PANEL ASSEMBLY,REAR(OUTDOOR) MOTOR ASSEMBLY,OUTDOOR ISOLATOR,COMP TUBE,CAPILLARY BEND CONDENSER ASSEMBLY,BENT COMPRESSOR SET FAN ASSEMBLY,PROPELLER O.L.P CONTROL BOX ASSEMBLY,OUTDOOR VALVE,SERVICE VALVE,SERVICE CAPACITOR,DRAWING LSU1352G* LSU1202G* LSU1262G* 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20595X 5403A20061D 2520UKRK1BA 5900AR1119B 6750U-L033A 4995A20445B 2H01890P 2H02479J 2H01451P 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20204G 5403A20061D 2520UKBK1AA 5900AR1119B 6750U-L008A 4995A20445D 2A00393K 2H02479J 6120AR2194G 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20595X 5403A20061D 2520UKRK1BA 5900AR1119B 6750U-L033A 4995A20445B 2H01890P 2H02479J 2H01451P NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) -66- R R R R R R R R R R R R R R R LOCATION No. 430410 435511 437210 437212 546810 550140 552102 554031 554160 559010 561410 649950 552203-1 552203-2 W0CZZ PART No. DESCRIPTION REMARKS BASE ASSY,OUTDOOR COVER ASSEMBLY,CONTROL(OUTDOOR) PANEL ASSEMBLY,FRONT SUB PANEL ASSEMBLY,REAR(OUTDOOR) MOTOR ASSEMBLY,OUTDOOR ISOLATOR,COMP TUBE,CAPILLARY BEND CONDENSER ASSEMBLY,BENT COMPRESSOR SET FAN ASSEMBLY,PROPELLER O.L.P CONTROL BOX ASSEMBLY,OUTDOOR VALVE,SERVICE VALVE,SERVICE CAPACITOR,DRAWING C142CR. UU1 C142CM. UU1 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20595X 5403A20061D 2520UKRK1BA 5900AR1119B 6750U-L033A 4995A20445A 2H01890P 2H02479J 2H01451P 3041AR2205C 3550AR2620P 3721AR2658E 3721AR2734B 4681AR1392H 4H00982E 5210A20595X 5403A20061D 2520UKRK1BA 5900AR1119B 6750U-L033A 4995A20445A 2H01890P 2H02479J 2H01451P NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request. (GCSC WEBSITE http://biz.LGservice.com) -67- R R R R R R R R R R R R R R R P/No.: 3828A30114B Printed in Korea