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Download classic hydro 850/900 component wiring
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HYDRO H850 / H900 SERVICE MANUAL & SPARE PARTS LIST CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18 December 2003 WO BLANK HYDRO 850 / 900 PASS THROUGH CONTENTS PAGE 1 PAGE 2 PAGE 3 PAGE 4 PAGE 5 PAGE 6 PAGE 7 PAGE 8 PAGE 9 PAGE 10 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 15 PAGE16 PAGE 17 PAGE 18 PAGE 19 PAGE 20 PAGE 21 PAGE 22 PAGE 23 CONTENTS CABINET DRAWING CABINET PARTS LIST WASH SYSTEM WASH SYSTEM PARTS RINSE SYSTEM RINSE SYSTEM PARTS WASH HEATER & CONTROLS W/HEATER & CONTROLS PARTS ELECTRICAL PARTS DRAWING ELECTRICAL PARTS COMPONENT WIRING WIRING DIAGRAM HEATER CIRCUIT FITTING A DRAIN PUMP KIT PRIOR TO JUNE 2002 REPLACING OLD TYPE TIMER ENGINEERS FITTING INTERNAL SOAP EQUIPMENT ENGINEERS FITTING EXTERNAL SIS SOAP EQUIPMENT WIRING FOR AIR BREAK TANK CHANGING 3 PHASE TO SINGLE PRESSURE SWITCH CHANGE 4/99 WIRING DIAGRAM WITH AIR BREAK TANK FACTORY FITTED EXTRAS AFTER 2/8/2002 December 2003 WO PAGE 1 CLASSIC GLASS & DISHWASHING SYSTEMS LTD CABINET DRAWING 39 December 2003 WO 3 2 16 23 25 15 26 30 15 17 24 22 6 18 20 40 48 21 46 47 33 43 41 19 45 42 43 12 14 10 8 44 9 9 7 44 27 13 11 1 10 50 9 51 49 39 4 28 29 38 37 36 34 35 32 5 39 H850 PAGE 2 10 CLASSIC GLASS & DISHWASHING SYSTEMS LTD CABINET PARTS ITEM DESCRIPTION 1 WASH TANK 2 HOOD 3 UPPER COVER - MAGNET TYPE(PRE 98) 3 UPPER COVER - MICRO S/W TYPE JAN 98 4 BASE 5 BOTTOM PANEL 6 REAR PANEL 7 GUIDE FOR HOOD 8 BOLT 9 WASHER 10 NUT 11 REAR FRAME 12 RIGHT FRAME COVER 13 LEFT FRAME COVER 14 MIDDLE FRAME COVER 15 HANDLE 16 UPPER COVER FOR HANDLE 17 LOWER COVER FOR HANDLE 18 PIN FOR HANDLE 19 BUSH 20 BUSH WASHER 21 NUT 22 SCREW 3mm (Allen key) 23 SCREW 5mm (Allen key) 24 NUT 25 CONNECTION FOR SPRING 26 SPRING 27 SPRING PILLAR 28 WASHER 29 NUT 30 SIDE BLOCK 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 SCREW & NUT NUT AJUSTABLE LEG SCREW WASHER TOOTHED WASHER NUT SCREW RAMP FOR RACK PRIMARY FILTER CENTRE SUPPORT PLATE FRONT/REAR SUPPORT SIDE SUPPORT BOTTOM FLANGE SIDE GUIDE FOR BASKET SCREW NUT WASHER FOR CABINET CABINET BOLT STAR WASHER December 2003 WO H850 PART No HY101 HY102 HY103 HY103A HY104 HY105 HY106 HY107 HY123 7.2.42 11.2.3 HY111 HY112 HY113 HY114 HY115 HY116 HY117 HY118 HY119 HY120 7.3.13 HY122 HY123 11.2.3 HY125 HY126 HY127 HY136 HY138 HY130 7.2.40 & 7.2.41/1 11.2.3 HY134 HY135 HY136 HY137 HY138 7.2.40/1 HY140 10.2.9 HY142 HY143 HY144 11.1.10/6 HY146 HY147 HY148 W009 7.2.36 W014 PAGE 3 CLASSIC GLASSIC & DISHWASHING SYSTEMS LTD WASH SYSTEM 3 37 2 4 1 A December 2003 WO 5 6B 7 16 6C 18 19B 15 17 22 7 13 6B 19A 22 20 21 6C 20 21 6A 16 15 17 9 14B 14 14C 41 12 12A 39 11 33 10 27 31 28 28 31 28 32 28 34 26 9 8A 3 35 38 4 30 2 29 5 H850 PAGE 4 40 CLASSIC GLASS & DISHWASHING SYSTEMS LTD WASH SYSTEM 1 TOP BOSS COMPLETE WITH SPINDLE 2 CORK SEAL 3 NUT FOR PIPE 4 SCREW 5 NUT 6A CENTRE BOSS WITH BUSHES 6B WASH ARM ONLY 6C RINSE ARM ONLY 7 BUSH FOR CENTRE BOSS 8 SPINDLE (UPPER) 9 SPINDLE BOLT 10 SEAL 11 FILTER BOSS 12 FILTER SPIGOT 12A NUT 13 FILTER NUT 14 PLASTIC FILTER COMPLETE 14B PLASTIC FILTER TOP PART ONLY 14C PLASTIC FILTER BOTTOM PART ONLY 15 WASH JET WIDE 'D' R/H 16 WASH JET WIDE 'S' L/H 17 WASH JET NUT 18 SCREW 19A O' RING - WASH ARM 19B O'O' RING - RINSE ARM 20 RINSE JET NUT 21 RINSE JET 22 BLANK FOR RINSE JET 26 INLET HOSE - BOTTOM WASH PUMP 27 NUT 28 JUBILEE CLIP 29 BOTTOM BOSS 30 SPINDLE SPACER 31 OUTLET HOSE - WASH PUMP 32 WASH PUMP WITH RINSE AID OUTLET 33 WASH PUMP WITH BLANKED OFF OUTLET 34 INLET HOSE - TOP WASH PUMP 35 BOSS SPACER 37 STAINLESS PIPE FOR TOP BOSS 38 STAINLESS PIPE FOR LOWER BOSS 39 BOLT 40 BOTTOM BOSS ASSEMBLY ITEMS 29 & 35 41 CAPACITOR 12.5mf 42 SELF TAPPING SCREW WASH PUMP PARTS NOT SHOWN SHAFT SEAL GASKET FOR HOUSING IMPELLOR HOUSING -FRONT BLANKED OFF HOUSING -FRONT WITH RINSE AID HOUSING - BACK PLATE 8A SPINDLE LOWER December 2003 WO H850 HY201 HY202 HY124 11.1.3 7.2.41 11.1.0/1 14.1.6/5 14.1.6/6 11.1.9 11.1.7/3 11.1.8/2 9.8.13 9.8.4 HY212 11.2.3 7.8.1 9.8.2/D 9.8.2/B 9.8.2/C 11.1.6/10W 11.1.6/9W 11.1.6/7 7.4.17/1 11.1.6/15 11.1.6/16 11.1.6/11 11.1.6/12 11.1.6/14 HY226 9.8.6 7.4.12 11.1.5 11.1.7/7 HY231 9.6.0/R 9.6.0/B HY234 13.1.10/4 HY237 HY238 HY239 11.1.5/3 7.12.102 7.4.17 7.6.3 9.6.13B 9.6.2 9.6.1B 9.6.1R 9.6.14B 11.1.7/2 PAGE 5 CLASSIC GLASS & DISHWASHING SYSTEMS LTD RINSE SYSTEMS December 2003 WO 19 40 20 21 22 16 17 16 1A 1 18 FOR DRAIN PUMP MODEL ONLY 2 23 3 30 16 4 17 5 28 27 33 26 24 25 NOTE: These Air Pressure Chambers & Switches are NOT interchangeable YOU MUST CHANGE LIKE FOR LIKE 36 37 16 17 17 15 32 16 17 16 16 29 31 35 12 7 13 6 34 11 10 9 RINSE BOOSTER PUMPS 44 H850 PAGE 6 47 46 39 38 14 10 11 8 48 INTERNAL EXTERNAL 49 CLASSIC GLASS & DISHWASHING SYSTEMS LTD RINSE SYSTEM 1 1A 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34A 35 36 37 38 39 40 44 46 47 DRAIN PLUG - GRAIVTY DRAIN DRAIN PLUG - PUMP DRAIN WASTE BOSS O' RING NUT DRAIN HOSE RINSE ELEMENT 6KW (H850) RINSE ELEMENT 9KW (H900) SEAL FOR RINSE ELEMENT GUARD SCREW FOR GUARD NUT STAR WASHER INSULATION FOR RINSE TANK THERMAL CUTOUT RINSE TANK BRASS NUT FOR OLD R/A TUBE CLIP RINSE HOSE Y' PIECE UPPER RINSE ELBOW CONNECTOR SEAL NUT UPPER RINSE PIPE PRESSURE SWITCH PROIR 4/99 AIR TRAP ASSEMBLY PRIOR 4/99 AIR TRAP POST 5/99 O' RING NUT TUBE INLET WATER SOLENOID VALVE 24Volt PRESSURE SWITCH POST 5/99 SCREW INLET HOSE RINSE SUPPORT HARD NYLON TUBE (OLD SYSTEM) BLACK TUBE - RINSE INJECTOR TO TANK REMOTE RINSE AID INJECTOR O' RING NUT 3/8" SCREW WASHER SOAP ELBOW SCREW FIBRE WASHER DRAIN BOLT H850 HY301 HY301DP 9.10.2 7.8.13 7.8.6 HY305 HY306 HY306A HY307 7.9.15/1 7.9.16/1 11.2.3 7.9.13/1 HY312 7.12.4/D HY314 7.9.2 7.4.12/1 8.8.15 HY318 HY319 HY320 HY121 HY322 7.12.9E 7.11.1AA 7.11.1/H 7.11.5H 7.11.4 RT3 HY329 7.12.9H 7.9.13/11 7.8.14 HY333 7.9.10 8.8.16 7.7.0.1/1 7.5.9 7.3.13 7.9.5 7.2.42 7.2.21/H 7.9.13/4 7.9.6 7.9.5 OPTIONAL EXTRAS 48 49 EXTERNAL RINSE BOOSTER PUMP INTERNAIL RINSE BOOSTER PUMP 24Volt CONTACTOR FOR RBP's December 2003 WO DKRBP RBP5 HY522 PAGE 7 CLASSIC GLASS & DISHWASHING SYSTEMS LTD WASH HEATER & CONTROL SYSTEM 9A 12A 11A 13A 14A 5A 8A 10A 6A 9A 7A 1A 2A 1A 12 15A 13 16A 3A 4A 18A December 2003 WO 44 42 11 19A 20A 43 HOOD MICRO SWITCH ASMBLEY INTRODUCED JAN 1998 43 HOOD REED SWITCH ASSEMBLY PRIOR TO JAN 98 1 2 21 3 4 5 35 6 36 37 31 38 30 41 45 34 24 40 33 26 25 29 32 24 13 23b 12 11 19 7 10 8 23A 20 39 18 15 39 23B 14 17 CONTROL PANEL 18 31 26 25 36 30 18 23A 23B 28 22 H850 PAGE 8 28 22 16 9 27 32 37 23B 38 27 NO NO 24 ON/OFF SWITCH NC NO 24 29 24 SELECTOR SWITCHES SWITCH ARRANGEMENT AT REAR OF CONTROL KNOBS CLASSIC GLASS & DISHWASHING SYSTEMS LTD WASH HEATER & CONTROL SYSTEM 1 2 3 4 5 6 7 WASH ELEMENT 4.5KW SEAL FOR ELEMENT NUT COVER WASHER NUT SAFETY STAT ( REMOTE ) SAFETY STAT ATTACHED TO RINSE TANK 8 THERMOSTAT - RINSE 9 THERMOSTAT - WASH 10 BRACKET 11 WASHER 12 STAR WASHER 13 NUT 14 SCREW 15 RING NUT 16 KNOB 18 TEMP INDICATOR 19 INSERT BADGE - RINSE 20 INSERT BADGE - WASH 21 CONTROL PANEL 22 GREEN LENS 23A ON/OFF KNOB 23B SWITCH BODY 24 INNER SWITCH 'NO' 25 O' SYMBOL INSERT 26 I' SYMBOL INSERT 27 LAMP CLEARAMBER LENS 28 PROGRAM KNOB 29 INNER SWITCH 'NC' 30 WASH 1 SYMBOL INSERT 31 WASH 2 SYMBOL INSERT 32 WASH 3 SYMBOL INSERT 33 BLANK INSERT 34 RINSE SYMBOL INSERT 35 WASH SYMBOL INSERT 36 GREEN CONT. WASH SWITCH 37 AMBER RINSE SWITCH 38 BLANKING PLATE 39 LAMP 24 Volt CLEAR 40 STAR WASHER 41 NUT 42 BRACKET FOR REED SWITCH 43 REED SWITCH 44 MAGNET 45 THERMAL CUTOUT - WASH TANK HY401 HY402 HY403 HY404 HY405 HY406 HY407 7.12.4/D 7.12.1/2 7.12.1/2 HY410 7.2.42 W010 11.2.3 7.6.15 HY415 HY416 HY418 HY419 HY420 HY421 HY422 HY423A HY423B HY424 HY425 HY426 HY427 HY428 HY429 HY430 HY431 HY432 HY433 HY434 HY435 HY436 HY437 HY438 HY439 HY440 11.1.20 HY442 HY443 HY444 7.12.2/D8 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 18A 19A 20A 38B H850 NUT 6mm TAB WASHER 6mm STUD WASHER PLASTIC COVER PUSH BUTTON STUD S/STEEL SPRING S/STEEL ACTUATOR CLIP BOX COVER SCREW NUT 3mm TAB WASHER 3mm WASHER 3mm 2 POLE MICRO SWITCH 3 POLE MICRO SWITCH SUB LOOM FOR MICRO SWITCH PLASTIC BOX SCREW 3mm HY901 HY902 HY903 HY904 HY905 HY906 HY907 HY908 HY909 HY910 HY911 HY912 HY913 HY914 HY915 HY916 HY918 HY919 HY920 COMPLETE MICRO SWITCH ASSEMBLY HY901-ASS NOT SHOWN OPTIONAL EXTRAS TIMER FOR DRAIN PUMP SWITCH FOR DRAIN PUMP BOTH ARE 240Volts December 2003 WO PAGE 9 7.12.2/5 7.12.4/2A CLASSIC GLASS & DISHWASHING SYSTEMS LTD ELECTRICAL AND SUB LOOMS December 2003 WO 26 / 26A 23 1 8 8 7 D 6 9 22 10 8 11 7 15 BLUE CABLE C B 21 5 20 NOT ON ALL MODELS 16 RED 7 21 7A 17 20 22 BLACK 21 18 INTRODUCED IN 2004 20 6.3AMP FUSES INTRODUCED ON SECONDARY WIRINGS 22 24 25 19 20 H850 PAGE 10 17 4 A 3 2 CLASSIC GLASS & DISHWASHING SYSTEMS LTD ELECTRICAL PANEL H850 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26A SLIDE PANEL SCREW RUNNER TAB WASHER SCREW TERMINAL BLOCK SCREW NUT AIR PRESSURE SWITCH - PRE 4/99 AIR PRESSURE SWITCH POST 5/99 SUPPORT SCREW SPACER NUT STAR WASHER TIMER TRANSFORMER STOP BLOCK CONTACTOR 24 Volt 20amp FUSE HOLDER FUSE 6.3 amp FUSE HOLDER INLINE CONTACTOR 24 Volt 16amp RF SUPPRESSOR DELAY TIMER BASE FOR DELAY TIMER 3 PHASE CABLE SINGLE PHASE 30 AMP CABLE HY501 HY502 HY503 HY504 HY131 7.12.7/A HY122 HY508 7.12.9/E 7.12.9H HY510 HY331 HY512 11.2.3 W010 HY515 HY516 HY517 HY518 FUSE-05 FUSE-03 FUSE-03H HY522 7.12.101/A HY524 HY525 7.12.10/4 7.12.10/3 A B C D SUB LOOMS PUSH ON BLOCK - DOOR PUSH BLOCK - ELEMENT PUSH BLOCK - PUMPS PUSH BLOCK - CONTROL HY50A HY50B HY50C HY50D NOT SHOWN IF FITTED -Situated on side above rinse tank 3 MIN DRAINER TIMER (OPTIONAL EXTRA) December 2003 WO 7.12.2/5 PAGE 11 RED TL1 RED BLACK WASH PUMP BROWN TL3 GREY BROWN BLUE RED BLUE WASH PUMPS WHITE PURPLE BLUE PURPLE BLACK PINK BROWN CYCLE SELECTOR CONTROL CONTACTOR 6.3 AMP FUSE (FROM 2004) RED BLACK 24V TRANSFORMER 6.3AMP FUSE GREY BLUE 240V EARTH BLUE BLUE BROWN BLACK GREY TERMINAL BLOCK BLACK RED GREY BROWN ON / OFF SWITCH WHITE BLUE TL9 RINSE SAFETY RINSE HEATER WASH HEATER TL4 2 1 BROWN DOOR WHITE WHITE PINK BLUE FILL / RINSE WHITE ORANGE WHITE TL6 BLACK 12 DELAY TIMER WASH PUMP WHITE FUSE GREY GREY PURPLE C PURPLE PAGE 12 PURPLE PINK RINSE TANK OVERLOAD 1 2 RINSE STAT BLACK BROWN C BROWN WASH TANK OVERLOAD 1 2 WASH STAT PURPLE GREY PURPLE BROWN 13 MOTOR LEADS BLUE 11 RED BROWN RED 7 WHITE DARK BLUE PURPLE 6 BLACK RED BROWN ORANGE PRESSURE SWITCH ORANGE 5 BLUE RED BROWN BROWN BROWN 4 PINK RED WHITE ORANGE 3 RED GREY TIMER REED or MICRO SWITCHES ORANGE BLUE TL2 2 1 BLACK WHITE RED HOOD SWITCHES ORANGE PURPLE BLUE PINK PURPLE GREY PURPLE WHITE BLUE TL8 BLACK MOTOR LEADS WHITE ORANGE PURPLE RED TL5 BLACK PINK WASH SAFETY BLACK PURPLE BLACK MANUAL WASH SWITCH BROWN GREY PURPLE BROWN GREY BLACK BROWN GREY BLACK JULY 2001 WO BROWN GREY BLACK BROWN GREY BLACK BROWN GREY BLACK BROWN GREY BLACK MANUAL RINSE SWITCH BLACK CLASSIC HYDRO 850/900 COMPONENT WIRING BROWN GREY BLACK BROWN GREY BLACK N BROWN GREY HOOD SWITCH 2 BLACK WHITE BLACK HOOD SWITCH 1 BLACK CONTROL CONTACTOR TL1 BLUE RED TO RINSE ELEMENT CONTACTOR PINK WHITE RED ORANGE RED 24 VOLT FILL / RINSE CONTACTOR TL6 RED RED BLACK RED RED 240VOLT TRANSFORMER WHITE GREY ON / OFF SWITCH RED ORANGE BLACK BROWN SEE SEPERATE DRAWINGS GREY ? ? RED 12 11 13 BROWN DARK BLUE NC ORANGE RINSE SWITCH PURPLE MANUAL WASH SWITCH BLACK PRESSURE SWITCH RED HEATERS - SAFETY OVER HEAT ORANGE TO WASH ELEMENT CONTACTOR WHITE WHITE ORANGE GREY BROWN WHITE PURPLE PURPLE PURPLE PURPLE PURPLE GREY BROWN BROWN L1 ORANGE WHITE PURPLE GREY PURPLE WHITE GREY ORANGE ORANGE BROWN BLUE WHITE WHITE PUPLE MOTOR TIMER PINK WHITE L2 PINK BLUE WHITE WHITE PURPLE BLUE 1 BLACK GREY PUPLE BROWN 2 DOOR CONTACTOR TL2 ORANGE BROWN BLACK 3 RED GREY L3 PINK RED 4 BLUE 5 BLACK PURPLE WASH PUMP CONTACTOR TL3 BROWN RED 6 BROWN WHITE DARK BLUE BLUE PURPLE TOP PUMP FOR BOTTOM ARM 7 FAST TIMER MOTOR WHITE RED RED WASH PUMP BROWN PURPLE DELAY TIMER BLUE BOTTOM PUMP FOR TOP ARM WASH PUMP BROWN GREY GREY BLUE BROWN BLUE PAGE 13 7 OFF POSITION 6 MEDIUM CYCLE - 2Mins 5 SHORT CYCLE - 1Min 4 LONG CYCLE - 3Mins 3 MANUAL OVER RIDE 2 RINSE 1 SELF START TIMER CAMS WIRING DIAGRAM HYDRO 850 May 2004 WO WASH ELEMENTS BLACK GREY WASH STAT N BLACK BLACK PINK RINSE CUTOUT PURPLE RINSE STAT PURPLE PRESSURE SWITCH PURPLE RINSE ELEMENTS RINSE ELEMENT CONTACTOR RINSE SAFETY CONTACTOR PRE - 1998 HYDRO 850 HEATER CIRCUIT N BLACK BLACK L1 L2 L3 BLACK RED WASH ELEMENTS BLACK GREY N BLACK BLACK PINK RINSE CUTOUT PURPLE RINSE STAT RINSE ELEMENTS RINSE ELEMENT CONTACTOR RINSE SAFETY CONTACTOR PURPLE PRESSURE SWITCH PURPLE 1998 - 2000 WASH STAT WASH CUTOUT 24V OUT PUT TRANSFORMER BLACK BLACK RED HYDRO 850 HEATER CIRCUIT N BLACK BLACK L1 L2 L3 BLACK PURPLE WASH STAT WASH ELEMENTS BLACK WASH ELEMENT CONTACTOR GREY WASH SAFETY CONTACTOR N BLACK BLACK PINK RINSE CUTOUT PURPLE PURPLE RINSE STAT PURPLE PRESSURE SWITCH PURPLE RINSE ELEMENTS RINSE ELEMENT CONTACTOR RINSE SAFETY CONTACTOR 2000 - TO DATE HYDRO 850 HEATER CIRCUIT PURPLE BLACK PAGE 14 N BLACK BLACK L1 L2 L3 JUNE 2001 HYDRO 850 FITTING DRAIN PUMP & WIRING PRIOR TO JUNE 2002 Part No DP4 KIT PART No ITEM 1 2 3 4 5 6 7 8 9 10 11 CLASSIC H 850 EXTRA 'ADD ON' SWITCH HY 429 7.12.4/2A 240 VOLT SWITCH CONT/24 24 VOLT CONTACTOR 7.12.2/5 3 MIN TIMER DP2 DRAIN PUMP LM-850-DP SUB LOOM - D/PUMP ? BRACKET FOR TIMER HY301DP SPECIAL DRAIN PLUG DP-HOSE- long DRAIN HOSE 9.10.3/2 INLET HOSE 7.4.12 HOSE CLIPS 3 ELECTRICS ON PULL OUT TRAY WASH TANK FIX CONTACTOR TO PANEL 5 DRAIN PUMP & HOSES REAR VIEW OF FRONT PANEL 4 TIMER & BRACKET SELECTOR SWITCH ON/OFF SWITCH WASH PUMPS RINSE TANK 'ADD ON' SWITCH NEW ROCKER SWITCH 1 2 INLET WATER SOLENOID VALVE LINE BLUE BROWN 1 2 240VOLT DRAIN SWITCH ADD ON SWITCH ON/OFF SWITCH BROWN BROWN WHITE GREY BROWN BROWN RED WHITE MOTOR RED RED BLUE BLUE GREY RED A1 A2 3 MIN DRAIN TIMER 4 BLUE 3 24 VOLT CONTACTOR DRAIN PUMP 5 N BLUE WHITE PIGGY BACK ONTO TERMINALS WO 30/7/2001 ORANGE INLET SOLENOID VALVE 24 VOLTS PAGE 15 CLASSIC GLASS & DISHWASHING SYSTEMS LTD HYDRO 850 HOOD TYPE DISHWASHER REPLACEMENT TIMER Part No HY515 FOR OLD TYPE METAL TIMER 6th June 1997 W.ORWIN The new type timer is connected electrically the same as the previous type with the addition of the side terminals and extra 2 cables follow the drawing below However the fixing of the timer to the sliding panel is diferant. The new timer has a plate fixed to the rear side of the timer, There are 2 stud holes in this plate which match the holes the old timer was fixed to. Use the 2 screws again to fix the new timer into place. But feed the screws from the rear of the panel ( the nuts are not required.) You may need to resite the RF Suppressor and any extra contactor which may have been fitted for Rinse Booster Pump/ Air Break Tank etc. SPECIAL NOTE: The new timer has terminals facing downwards. The old timer has terminals facing outwards I RECOMMEND YOU CHANGE THE CABLES, WIRE FOR WIRE BEFORE REMOVING THE OLD TIMER THEN REMOVE THE OLDTIMER FROM THE PANEL AND THEN FIX THE NEW TIMER NEW LINK CABLE(BROWN) INTERNAL LINK ORANGE INTERNAL LINK WHITE ORANGE PINK BLUE TIMER MOTOR GREY RED RED RED BLUE BROWN BROWN TIMER MOTOR BLUE BLUE RED PINK BLUE BLACK WHITE INTERNAL LINK PURPLE WHITE 1 NEW LINK CABLE (PURPLE) 2 3 4 5 6 PLEASE NOTE: THE PRINTED NUMBERS ON THE TIMER ARE ON THE REVERSE SIDE AND CAN NOT BE SEEN WHEN THE TIMER IS IN PLACE . . 7 INTERNAL LINK ENGINEERS TO FIT DETERGENT PUMP AND PCB TO HOOD MACHINE FIX TO BASE ONTO THE ONE STUD PARTS REQUIRED 7.6.6/7 Bracket 8LPP2 Detergent pump CLM210 PCB Detergent H850 Det Sub Loom 7.7.21/9 connectors x 4 FIT DETERGENT PUMP TO BRACKET FIT PCB TO MACHINE USING STICKY BACK PAD. 1: CONNECT 2 ORANGE CABLES TO DERGENT PUMP 2: BLUE CABLE TO NEUTRAL ON TERMINAL BLOCK 3: GREY CABLE TO LIVE SIDE OF WASH PUMP CONTACTOR 4: WHITE CABLE TO DEAD SIDE OF WASH PUMP CONTACTOR GREY CABLES TRANSFORMER CONTACTORS GREY BLUE TO NEUTRAL ON TERMINAL BLOCK WHITE BROWN CABLES PAGE 16 2 ORANGE CABLES TO DETERGENT PUMP WIRING A CLASSIC SINGLE TIMED DOSING BOX TO CLASSIC HYDRO 850 - FITTING IN THE FIELD ONLY 1: Fit box to wall, ensure the cables will reach in to the electrical panel 2: There are 4 cables - 3 black & 1 green/yellow the 3 black cables are numbered '1' '2' '3' 1 = Constant live ( while m/c is on) 2 = Constant neutral 3 = Signal ( each time the machine is used) 3: connect as followed 1 to top of contactor 2 to neutral on terminal block 3 Signal to bottom of contactor 4 green/yellow to Earth No 2 to Neutral TIMER No 4 to Earth GREY CABLES CONTACTORS No 1 Live TRANSFORMER DANGER ALL CONTROL CIRCUITS AND WATER INLET VALVES ARE 24VOLTS ONLY . If you connect any 240volt equipment to the 24 volt circuit it will burn out the transformer YOU MUST CONNECT AS DIRECTED ABOVE ISSUE 2 WO OCT 2001 Wash Pump Contactor No 3 Signal BROWN CABLES BLACK BLACK BLACK BLACK BLUE CONTACTOR EARTH BLACK BLUE ORANGE BLUE BOTTOM FLOAT SWITCH BLUE WATER SOLENOID VALVE TOP FLOAT SWITCH RINSE BOOSTER PUMP MIDDLE FLOAT SWITCH ORANGE GREY BLUE BROWN BLACK NOT USED T2 T1 L1 T3 L2 L3 BLUE EARTH FROM H850 - SIGNAL BLACK BLACK BREAKS ON RISE BREAKS ON FALL BOTTOM FLOAT SWITCH MIDDLE FLOAT SWITCH INLET WATER SOLENOID VALVE TOP FLOAT SWITCH BLUE FROM H850 NEUTRAL GREY FROM H850 -LIVE BROWN NOT USED AIR BREAK TANK H850 B6 CONTACTOR RINSE BOOSTER PUMP ORANGE A2 21 NC 22 A1 CLASSIC GLASS & DISHWASHING SYSTEMS LTD BLACK CLASSIC HYDRO 850 & 900 MAINS CABLE WIRING WO JUNE 2001 H850 MACHINES ARE NORMALLY DELIVERED AS 3 PHASE THE H850 PASS THROUGH MACHINE IS A 240VOLT MACHINE SO CHANGING FROM 3 PHASE TO SINGLE PHASE ONLY ALTERS THE HEATERS THE WASH PUMPS ARE BOTH 240 VOLT LINE 1 LINE 2 H850 RATING 3 PHASE = 15 AMP PER PHASE LINE 3 Note: H900 is a 9kw Machine and is 3phase only NEUTRAL CABLE ONE CONNECTORS JOIN ALL THE NEUTRAL CABLES TERMINAL BLOCK EARTH CABLE WIRED AS SINGLE PHASE TWO 'C' CONNECTORS JOINING THE THREE PHASE TOGETHER THESE ARE FOUND IN THE PLASTIC BAG INSIDE THE MACHIN ON DELIVERY LIVE CABLE H850 RATING SINGLE PHASE = 30 AMP 2 CONNECTORS JOIN THE 3 PHASES Note: H900 can NOT be wired as single phase machine NEUTRAL CABLE ONE CONNECTORS JOIN ALL THE NEUTRAL CABLES EARTH CABLE TERMINAL BLOCK CHANGING FROM THREE PHASE TO SINGLE PHASE = FIT THE 2 'C' CONNECTOR TO THE 3 LIVE CONNECTIONS FIT A 3 CORE 6MM CABLE 'C' CONNECTOR CHANGING FROM SINGLE PHASE TO THREE PHASE = REMOVE THE 2 'C' CONNECTORS AND FIT 3 PHASE CABLE ( 5 CORE 2.5MM) PAGE 20 PAGE 18 PLEASE NOTE: The assembly is not a 'retro' fit exercise, as the fittings are different and the pressure switch has different settings. THESE CHANGES HAVE OCCURRED TO ASSIST THE SERVICE ENGINEER AS THE PRESSURE SWITCH IS NOW FITTED HIGHER UP THE INSIDE OF THE BACK PANEL AND CAN NOW BE CHANGED BY REMOVING ONLY THE TOP SECTION OF THE REAR PANEL. MOD 40 8/99 WO REAR VIEW OF MACHINE APRIL 1999 PRODUCTION CHANGE CHANGE OF AIR CHAMBER & PRESSURE SWITCH ASSEMBLY. HYDRO 850/900 SIDE VIEW OF MACHINE 7.11.1/H AIR CHAMBER 7.11.5/H O RING 7.11.4 NUT RT3 TUBE 7.12.9/H PRESSURE SWITCH NEW PARTS 1 X PRESSURE SWTICH 7.12.9/H 7.11.5/H 1 X SEAL 7.11.1/H 1 X AIR CHAMBER L BLUE PAGE 21 BLACK or No4 BLUE or No2 WATER SOLENOID VALVE BLUE BLUE TOP FLOAT SWITCH E N 4 3 2 1 N BROWN BLUE RINSE BOOSTER PUMP MIDDLE FLOAT SWITCH BOTTOM FLOAT SWITCH RED BLUE BROWN or No1 BLACK or No3 BLACK BLACK BLACK BLACK CONTACTOR BLACK BLACK BLACK BROWN BLACK N BLUE No2 BROWN No1 GREY BLACK WHITE WHITE HOOD SWITCH 2 BROWN EXTRA 24 VOLT CONTACTOR GREY BLACK HOOD SWITCH 1 BLACK CONTROL CONTACTOR TL1 BLUE RED ORANGE WHITE RED ORANGE RED 24 VOLT FILL / RINSE CONTACTOR TL6 RED RED BLACK RED RED 240VOLT TRANSFORMER BLACK BROWN GREY GREY WHITE GREY RED ORANGE AIR BREAK TANK BLUE BLUE ON / OFF SWITCH GRE Y RED 11 PURPLE 13 BROWN NC ORANGE RINSE SWITCH PURPLE MANUAL WASH SWITCH BLACK PRESSURE SWITCH 12 ORANGE GREY RED DARK BLUE BROWN WHITE PURPLE GREY BROWN BROWN GREY TO RINSE ELEMENT CONTACTOR PINK BROWN ? WHITE ? 1 BLUE ORANGE GREY PUPLE BROWN 2 DOOR CONTACTOR TL2 BLACK HEATERS - SAFETY OVER HEAT PUPLE MOTOR TIMER PINK 1 SELF START 2 RINSE 3 WASH PUMP 4 LONG CYCLE - 3Mins 5 SHORT CYCLE - 1Min 6 MEDIUM CYCLE - 2Mins 7 CYCLE ON POSITION TIMER CAMS WHITE PURPLE SEE SEPERATE DRAWINGS GREY TO WASH ELEMENT CONTACTOR BROWN BROWN ORANGE PURPLE WHITE WHITE BLACK ORANGE WHITE WHITE MAY 2004 WO L1 ORANGE ORANGE BROWN BLUE PURPLE BROWN GREY PINK BLUE WHITE WHITE L2 3 4 BLUE 5 BLACK PURPLE WASH PUMP CONTACTOR TL3 PINK RED PURPLE PURPLE PURPLE RED GREY L3 WHITE HYDRO 850 with Air Break Tank WIRING DIAGRAM RED 6 BROWN WHITE DARK BLUE BLUE PURPLE RED 7 FAST TIMER MOTOR WHITE TOP PUMP FOR BOTTOM ARM WASH PUMP BROWN PURPLE DELAY TIMER BLUE BOTTOM PUMP FOR TOP ARM WASH PUMP BROWN GREY GREY RED BLUE A1 2 1 4 3 GREY 22 6 NC 21 5 A2 BLUE 1 2 4 N E 7.12.7/A TERMINAL BLOCK FOR AIR BREAK 3 BLUE WO AUGUST 2002 ORANGE GREY WHITE EARTH TO MAINS TERMINAL BLOCK EARTH TO AB LIVE TO AB NEUTRAL TO AB SIGNAL 1 TO AB SIGNAL 2 TO AB FACTORY FITTED H850 AIR BREAK TANK CONNECTIONS ORANGE WHITE HY522 CONTACTOR 7.6.6/12 FIXING PLATE TERMINAL BLOCK INLET SOLENOID WATER VALVE TRANSFORMER GREY BLUE NEUTRAL ORANGE WHITE 4 3 21 5 1 2 GREY BLUE PCB CLM210 WHITE WHITE ORANGE ORANGE ORANGE BLUE GREY 8LPP2 SOAP PUMP BRACKET FOR SOAP PUMP 7.6.6/7 WO AUGUST 2002 H850 FACTORY FITTED SOAP PUMP CONNECTIONS A1 NC 6 22 A2 HY522 CONTACTOR 7.6.6/12 FIXING PLATE WHITE ORANGE TRANSFORMER GREY TERMINAL BLOCK INLET SOLENOID WATER VALVE BLUE NEUTRAL WHITE ORANGE 2 1 4 3 HY522 MOTOR BLUE RED ORANGE GREY 7.12.2/5 3 MIN TIMER BROWN USED CONTACTS ON RINSE SAFETY CONTACTOR ( 3RD BIG CONTACTOR FROM FRONT) WHITE WHITE RED ON/OFF SWITCH H850 FACTORY FITTED DRAIN PUMP A1 22 6 NC 21 5 A2 CONTACTOR 7.6.6/12 FIXING PLATE RED DP2 DRAIN PUMP WO AUGUST 2002 NOT USED 7.12.4/23 DRAIN SWITCH HY429 NC SWITCH BLUE BROWN BLUE ORANGE INLET SOLENOID WATER VALVE WHITE TRANSFORMER GREY BLUE TERMINAL BLOCK NEUTRAL DP-HOSE LONG 9.10.3/2 HOSE PARTS FITTED WITH DP2 A1 22 6 NC 21 5 A2 2 1 4 3 HY522 contactor RBP5 WHITE CAPACITOR RINSE BOOSTER PUMP BLACK RED GR EE N WHITE ORANGE BLUE GREY EARTH TO TERMINAL BOCK WO AUGUST 2002 BLUE WHITE ORANGE TRANSFORMER GREY TERMINAL BLOCK INLET SOLENOID WATER VALVE H850 FACTORY FITTED RINSE BOOSTER PUMP CONNECTIONS ORANGE WHITE 7.6.6/12 FIXING PLATE NEUTRAL CLASSIC GLASS & DISH WASHING SYSTEMS Ltd Factory fitted Extras added to a basic Machine Post June 2002 COMPONANT WIRING STANDARD FOR ALL MODIFICATIONS USED ON ALL MODIFICATIONS PARTS HY522 CONTACT OR 7.6.6/12 PLATE RBP5 PUMP FIXING PLATE 7.6.6/12 A2-- WHITE INLET SOLENOID RINSE BOOSTER PUMP RED to 4 T2 22 NC 6 T3 4 T2 2 T1 CONTACT OR HY522 1 BLACK AB BLACK SLEEVE BLACK AB NEUTRAL AB AIR BREAK TANK EARTH AB 2 3 4 N E 4 T2 BROWN BLANKBLANK SOAP PUMP PARTS HY522 CONTACT OR 7.6.6/12 PLATE CLM210 PCB 8LPP2 SOAP PUMP 7.6.6/7 BRACKET BLACK to 2 T1 BLANK 1 L1 BLUE AUGUST 2002 WO ISSUE 1 LIVE AB GREY LIVE TRANSFORMER A1 + 3 L2 GREY ORANGE INLET SOLENOID CAPACITOR GREEN 3 L2 1 L1 BLUE NEUTRAL T.B. 21 NC 5 L3 WHITE RBP5 EARTH TERMINAL BLOCK WHITE to 4 T2 ORANGE to SOAP PUMP ORANGE to SOAP PUMP GREY to 3 L2 BLUE to 1L1 SOAP PCB CLM210 PARTS HY522 CONTACT OR 7.6.6/12 PLATE 7.12.7/A TERMINAL BLOCK SOAP PUMP 8LPP2 to 4 T2 BRACKET 7.6.6/7 RED RED BROWN UNUSED CONTACTS ON RINSE SAFETY CONTACT OR RED BROWN ON/OFF NO NC SWITCH HY429 SWITCH DRAIN PUMP WHITE BROWN BROWN BLUE WHITE RED BROWN DRAIN PUMP DP2 WASTE HOSE DP-HOSE LONG 3 MINUTE TIMER 7.12.2/5 TOP INLET HOSE 9.10.3/2 WHITE BLUE DRAIN SWITCH 7.12.4/23 WHITE to 1 L1 PARTS HY522 CONTACT OR 7.6.6/12 PLATE DP2 DRAIN PUMP DP-HOSE LONG WASTE HOSE 9.10.3/2 INLET HOSE 7.12.4/23 SWITCH HY114 BACK PANEL 7.12.2/5 3 MINUTE TIMER HY329 SWITCH DRAIN PUMP
