Download 2009-2011 Villager 6 and 8 Illustrated Parts List

2009-2011
Villager 6 and 8
Illustrated Parts List
Gasoline and Electric Vehicles
Manual Number 103472605
Edition Code 0508J0112H
USING THE ILLUSTRATED PARTS LIST
ý WARNING
• This manual is to be used only for identification and ordering of service parts. Be sure to read and use
the maintenance and service manual before attempting any vehicle repairs.
This manual covers all Villager 6 and 8 vehicles built during the 2009-2011 model years.
The manual is divided into sections. Note that there are two or three flags on the outside edge of each page. The
first flag contains the section number of which that page is a part. The other flag (or flags) contains the letter G or E,
signifying that the page pertains to the electric or gasoline vehicles only.
Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek. The Table
of Contents lists section numbers, and under them, the individual page titles and numbers to be found in that
section. The index can be used to find specific parts and assemblies. The index is divided into numerical and
alphabetical listings with the page numbers in italic text.
There is a two-page spread for each individual page title in the Table of Contents. On the left-hand page is an
illustration showing the parts in their relative positions; the parts are each tagged with an item number in a balloon.
The right-hand page is the parts list page, and gives the page title at the top, then the item numbers (corresponding
to the numbers on the illustration), part descriptions, and quantity of parts used.
Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the
numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list page. A part that is indented
to level 2 is a component of the level 1 part (assembly) that it is listed under. A level 3 part is a component of the level
2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part
quantity given for a level 2, 3, or 4 part is the quantity used per next higher level assembly of which it is a component. A
part that is not indented is a level 1 part. This means that the quantity given is the quantity used per the portion of
the vehicle illustrated on that particular spread.
HOW TO ORDER PARTS
Replacement parts and accessories can be obtained from our network of authorized dealers and distributors. You
can obtain the name and phone number of your closest authorized Club Car dealer or distributor by visiting our
web site at www.clubcar.com and clicking on the “Distributor Search” link or by calling our toll-free Service Parts and
Technical Assistance hotline at (800) 872-2246 or (706) 863-3000, extension 3887.
P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
www.clubcar.com
NOTE: This illustrated parts list represents the most current information at the time of publication. Club Car, LLC is
continually working to further improve its vehicles and other products. These improvements may affect the
parts used to service the vehicle. Any modification and/or significant change in specifications will be forwarded to all Club Car and Carryall distributors/dealers and will, when applicable, appear in future editions of
this illustrated parts list.
Club Car, LLC reserves the right to change specifications and designs at any time without notice and without
the obligation of making changes to units previously sold.
Copyright © 2010 Club Car, LLC
Club Car and ArmorFlex
are registered trademarks of Club Car, LLC
This manual effective August 30, 2010.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CONTENTS
SECTION 1 – BODY AND TRIM
Front Body and Trim .....................................................................................................................................................................
1-3
Dash Pockets and Floormat ........................................................................................................................................................
1-5
Beverage Holder .............................................................................................................................................................................
1-7
Front and Center Seat Bottoms ................................................................................................................................................
1-9
Seat Backs and Armrests ..............................................................................................................................................................
1-11
Front Center Body and Floormat – Gasoline Vehicles ......................................................................................................
1-13
Front Center Body and Floormat – IQ Plus Vehicles ..........................................................................................................
1-15
Second Center Body and Floormat – Villager 8 Gasoline Vehicles ..............................................................................
1-17
Second Center Body and Floormat – Villager 8 IQ Plus Vehicles ..................................................................................
1-19
Rear Forward-Facing Seat Bottom ...........................................................................................................................................
1-21
Rear Forward-Facing Seat Bottom, Continued ....................................................................................................................
1-23
Rear-Facing Seat Bottom – Villager Vehicles ........................................................................................................................
1-25
Rear Seat Backs and Forward-Facing Armrests ...................................................................................................................
1-27
Rear-Facing Seat Backs and Supports .....................................................................................................................................
1-29
Rear Access Door ............................................................................................................................................................................
1-31
Rear Body and Fender ..................................................................................................................................................................
1-33
Heat Shield – Gasoline Vehicles ................................................................................................................................................
1-35
Battery Insulator – Electric Vehicles .........................................................................................................................................
1-37
Rear Footrest and Handrails .......................................................................................................................................................
1-39
SECTION 2 – WHEELS AND TIRES
Wheels and Tires .............................................................................................................................................................................
2-3
Wheels and Tires (Front Only) ...................................................................................................................................................
2-5
SECTION 3 – DECALS
Decals – Villager 6 ..........................................................................................................................................................................
3-3
Decals – Villager 6 IQ Plus Vehicles ..........................................................................................................................................
3-5
Decals – Villager 6 Gasoline Vehicles ......................................................................................................................................
3-7
Decals – Villager 8 ..........................................................................................................................................................................
3-9
Decals – Villager 8 IQ Plus Vehicles ..........................................................................................................................................
3-11
Decals – Villager 8 Gasoline Vehicles ......................................................................................................................................
3-13
Logo Decals – Villager 6 and 8 ...................................................................................................................................................
3-15
IQ Plus Logo Decal – IQ Plus Vehicles .....................................................................................................................................
3-17
SECTION 4 – BRAKES, PEDALS, AND CABLES
Rear Brake Assembly, Manually-Adjusted – Vehicles with 4-Wheel Brakes ..............................................................
4-3
Brake Pedal Assembly ...................................................................................................................................................................
4-5
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1
CONTENTS
Front Brake Assembly – Vehicles with Four-Wheel Brakes ..............................................................................................
4-7
Front Brake Cables and Equalizer – Vehicles with Four-Wheel Brakes ........................................................................
4-9
Front Brake Cable Clips and Hardware – Gasoline Vehicles ............................................................................................
4-11
Front Brake Cable Clips – IQ Plus Vehicles .............................................................................................................................
4-13
Rear Brake Cables and Equalizer – Villager 6 Vehicles .......................................................................................................
4-15
Rear Brake Cables and Equalizer – Villager 8 Vehicles .......................................................................................................
4-17
Accelerator Pedal Assembly – Gasoline Vehicle ..................................................................................................................
4-19
Accelerator Pedal Assembly – Electric Vehicles with MCOR ...........................................................................................
4-21
Accelerator Rod – Gasoline Villager 6 ......................................................................................................................................
4-23
Accelerator Rod – Gasoline Villager 8 ......................................................................................................................................
4-25
SECTION 5 – STEERING, FRONT AND REAR SUSPENSION
Steering Column .............................................................................................................................................................................
5-3
Steering Wheel ................................................................................................................................................................................
5-5
Steering Gear Assembly ...............................................................................................................................................................
5-7
Front Suspension, Upper – Villager 6 ......................................................................................................................................
5-9
Front Suspension, Lower – Villager 6 ......................................................................................................................................
5-11
Front Suspension, Upper – Villager 8 ......................................................................................................................................
5-13
Front Suspension, Lower – Villager 8 ......................................................................................................................................
5-15
Front Spindles and Hubs – Vehicles with Four-Wheel Brakes ........................................................................................
5-17
Steering Gear Assembly ...............................................................................................................................................................
5-19
Rear Suspension – Gasoline Vehicles .......................................................................................................................................
5-21
Rear Suspension – IQ Plus Vehicles ..........................................................................................................................................
5-23
Stabilizer Bar – Gasoline Vehicles ..............................................................................................................................................
5-25
SECTION 6 – ELECTRICAL SYSTEM – GASOLINE VEHICLES
Wiring – Villager 6 ...........................................................................................................................................................................
6-5
Wiring – Gasoline Villager 8 ........................................................................................................................................................
6-9
Front Body Electrical Components ...........................................................................................................................................
6-11
Headlights .........................................................................................................................................................................................
6-13
Electrical Component Box – Villager 6 ....................................................................................................................................
6-15
Electrical Component Box – Villager 8 ....................................................................................................................................
6-17
Instrument Panel and Electrical Components – Gasoline Vehicles ..............................................................................
6-19
Horn and Brake Switches .............................................................................................................................................................
6-21
Starter/Generator Assembly Model G425419 – Gasoline Vehicles ...............................................................................
6-23
FE350 Starter/Generator Mounting – Gasoline Vehicles ..................................................................................................
6-25
Battery – Gasoline Vehicle ...........................................................................................................................................................
6-27
Operation and Maintenance Switch ........................................................................................................................................
6-29
Electrical Components, Rear Body ............................................................................................................................................
6-31
Page 2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CONTENTS
SECTION 7 – FE350 ENGINE – S27
FE350 Engine – Oil Circulation ..................................................................................................................................................
7-3
FE350 Engine without ACR (Automatic Compression Release) – Shrouds and Brackets .....................................
7-5
AS26 FE350 Engine – Ignition Components and Flywheel .............................................................................................
7-7
AS26 FE350 Engine – Cylinder Head .......................................................................................................................................
7-9
AS26 FE350 Engine – Crankcase and Crankshaft Oil Sensor ........................................................................................
7-11
AS26 FE350 Engine – Crankcase and Crankshaft ................................................................................................................
7-13
FE350 Engine Mounting ..............................................................................................................................................................
7-15
SECTION 8 – FE350 ENGINE WITH ACR (KEY-START VEHICLES)
FE350 Engine with ACR (Automatic Compression Release) – Shrouds and Brackets ...........................................
8-3
AS11 FE350 Engine – Ignition Components and Flywheel .............................................................................................
8-5
FE350 Engine – Oil Circulation ..................................................................................................................................................
8-7
AS11 FE350 Engine – Cylinder Head .......................................................................................................................................
8-9
FE350 Engine with ACR – Crankcase, Camshaft, and Oil Sensor ...................................................................................
8-11
AS11 FE350 Engine – Crankcase and Crankshaft ................................................................................................................
8-13
FE350 Engine Mounting ..............................................................................................................................................................
8-15
SECTION 9 – FUEL, INTAKE, AND GOVERNOR SYSTEM
Splash Guard ....................................................................................................................................................................................
9-3
Fuel System – DS Villager 4, Villager 6, and Villager 8 ......................................................................................................
9-5
Fuel Tank with Fuel Level Sending Unit .................................................................................................................................
9-7
Carburetor Assembly – FE350 ...................................................................................................................................................
9-9
Carburetor Installation – FE350 .................................................................................................................................................
9-11
Governor and Accelerator Cables ............................................................................................................................................
9-13
Air Box and Intake Hose ...............................................................................................................................................................
9-15
Intake System – Villager 6 ...........................................................................................................................................................
9-17
Intake System – Villager 8 ...........................................................................................................................................................
9-19
Carburetor Assembly – FE350 S26 ...........................................................................................................................................
9-21
Carburetor Installation – FE350 S27 ........................................................................................................................................
9-23
SECTION 10 – EXHAUST SYSTEM
Exhaust System – FE350 Engine ...............................................................................................................................................
10-3
SECTION 11 – TORQUE CONVERTER
Drive Clutch ......................................................................................................................................................................................
11-3
Drive Belt – FE350 ..........................................................................................................................................................................
11-5
Driven Clutch ...................................................................................................................................................................................
11-7
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 3
CONTENTS
SECTION 12 – UNITIZED TRANSAXLE – GASOLINE VEHICLES
Unitized Transaxle – Gear Cases and Brackets .....................................................................................................................
12-3
Transaxle – Gasoline Vehicles, Transmission and Gear Reduction ...............................................................................
12-5
Transaxle – Gasoline Vehicles, Differential and Axles ........................................................................................................
12-7
Forward/Reverse Shifter ...............................................................................................................................................................
12-9
Forward/Reverse Shifter Cable – Villager 6 ...........................................................................................................................
12-11
Forward/Reverse Shifter Cable – Villager 8 ...........................................................................................................................
12-13
SECTION 13 – ELECTRICAL SYSTEM – ELECTRIC VEHICLES
Wiring – IQ Plus Electric Villager 6 ............................................................................................................................................
13-5
Headlights .........................................................................................................................................................................................
13-7
Wiring – IQ Plus Electric Villager 8 ............................................................................................................................................
13-11
Front Body Electrical Components – Villager 6 ....................................................................................................................
13-13
Front Body Electrical Components – Villager 8 ....................................................................................................................
13-15
Instrument Panel with Electrical Components ....................................................................................................................
13-17
Horn and Brake Switches .............................................................................................................................................................
13-19
Motor Controller Output Regulator (MCOR) .........................................................................................................................
13-21
Battery Charger Receptacle .........................................................................................................................................................
13-23
Electrical Components – IQ Plus Villager 6 ............................................................................................................................
13-25
Electrical Components – IQ Plus Villager 8 ............................................................................................................................
13-27
Electrical Component Cover and Terminal Block ................................................................................................................
13-29
Tow/Run Switch – IQ Plus Vehicles ...........................................................................................................................................
13-31
Batteries – Villager 6 IQ Plus with T-105 Batteries ...............................................................................................................
13-33
Rear Reverse Buzzer .......................................................................................................................................................................
13-35
Batteries – Villager 6 IQ Plus with T-145 Batteries ...............................................................................................................
13-37
Batteries – Villager 8 IQ Plus with T-105 Batteries ...............................................................................................................
13-39
Batteries – Villager 8 IQ Plus with T-145 Batteries ...............................................................................................................
13-41
SECTION 14 – ELECTRIC MOTOR
Motor (Model DA5-4006) – IQ Plus ...........................................................................................................................................
14-3
SECTION 15 – TRANSAXLE – ELECTRIC VEHICLES
Transaxle – Electric Vehicles .......................................................................................................................................................
15-3
SECTION 16 – BATTERY CHARGER
IQ Plus Domestic Battery Charger (Model 25730) ...............................................................................................................
16-3
IQ Plus Battery Charger (Model 25880), Export and European ......................................................................................
16-5
IQ Plus Onboard Battery Charger (Model 25660), Export .................................................................................................
16-7
Page 4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CONTENTS
SECTION 17 – MAINTENANCE AND SERVICE TOOLS
Maintenance and Service Tools ................................................................................................................................................
17-3
Maintenance and Service Tools, Continued .........................................................................................................................
17-5
Maintenance and Service Tools, Continued .........................................................................................................................
17-7
Maintenance and Service Tools, Continued .........................................................................................................................
17-9
Maintenance and Service Tools, Continued .........................................................................................................................
17-11
SECTION i – INDEX
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 5
BODY AND TRIM
1
G
E
D
1
G
2
E
33
D
35
3
7 - 26
34
4
5
6
29
28
27
30
31
1
32
000249-005
Page 1-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BODY AND TRIM
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1010434
1010435
1011014
1011017
1011394
1015075
101692501
101692502
101692506
101692509
101692510
101692511
101692512
101692513
101692514
101692515
101693901
101693902
101693906
101693908
101693909
101693910
101693911
101693912
101693913
101693914
1017080
1016868
1016967
7251
7473
101870401
1241
7251
7473
Barrel - Plastic ..............................................................................................................................................
Bolt, Carriage, 5/16-18 X 1.00 ................................................................................................................
Trim, Cowl .....................................................................................................................................................
Screw, #8-32 X 0.375 .................................................................................................................................
T-Nut Package (Set of 4) ..........................................................................................................................
Washer, 5/16 Flat Type A .........................................................................................................................
Cowl, TPO, Beige ........................................................................................................................................
Cowl, TPO, White ........................................................................................................................................
Cowl, TPO, Red ............................................................................................................................................
Cowl, TPO, Pacific Blue (Royal Blue) ....................................................................................................
Cowl, TPO, Dark Green .............................................................................................................................
Cowl, TPO, Black .........................................................................................................................................
Cowl, TPO, Classic Blue (Navy) ..............................................................................................................
Cowl, TPO, Burgundy ................................................................................................................................
Cowl, TPO, Dark Gray ................................................................................................................................
Cowl, TPO, Safety Yellow .........................................................................................................................
Cowl with Headlight Opening, TPO, Beige .......................................................................................
Cowl with Headlight Opening, TPO, White ......................................................................................
Cowl with Headlight Opening, TPO, Red ..........................................................................................
Cowl with Headlight Opening, TPO, Pacific Blue (Royal Blue) ...................................................
Cowl with Headlight Opening, TPO, Dark Green ...........................................................................
Cowl with Headlight Opening, TPO, Black .......................................................................................
Cowl with Headlight Opening, TPO, Classic Blue (Navy) .............................................................
Cowl with Headlight Opening, TPO, Burgundy ..............................................................................
Cowl with Headlight Opening, TPO, Dark Gray ..............................................................................
Cowl with Headlight Opening, TPO, Safety Yellow .......................................................................
Kit, Front Bumper (includes items 28 through 31) .........................................................................
Front Bumper .........................................................................................................................................
Blind Rivet, Push Type .........................................................................................................................
Screw, 5/16-18 x 1.0 Truss-Head .....................................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................................
Fender Extrusion ........................................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 5/16-18 x 1.0 Truss-Head ...........................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
12
2
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
Page 1-3
1
G
E
D
1
G
E
D
2
1
4
3
000252-002
Page 1-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DASH POCKETS AND FLOORMAT
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
1013343
1013344
101503202
7973
Dash Component, Passenger-Side, Black ..........................................................................................
Dash Component, Driver-Side ..............................................................................................................
Floormat ........................................................................................................................................................
Rivet, 3/16 X .400 Blind ............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
5
Page 1-5
1
G
E
D
1
G
E
D
4
3
2
5
1
000253-002
Page 1-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BEVERAGE HOLDER
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
101708301
1016811
1016952
N/A
7847
Drink Holder Kit (includes items 2 through 5) .................................................................................
Holder, Dual Cup (includes items 3 and 4) ..................................................................................
U-Nut, 1/4-20 ...................................................................................................................................
Cup Holder, Dual ............................................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
2
1
2
Page 1-7
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
4
11
6
5
1
7
2
10
8
11
3
9
000394-001
Page 1-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT AND CENTER SEAT BOTTOMS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1010543
101728201
1011652
1013312
N/A
101562712
N/A
1017695
101880901
101881701
101954301
101728203
1011652
1013312
N/A
101562711
N/A
1017695
101880901
101881701
101954301
101728210
1011652
1013312
N/A
101562714
N/A
1017695
101880901
101881701
101954301
101728213
1011652
1013312
N/A
101562715
N/A
1017695
101880901
101881701
101954301
Insert - Wood ...............................................................................................................................................
Seat Bottom Assembly, Front, White (includes items 3 through 11) .......................................
Hinge Plate .............................................................................................................................................
Bumper, Seat, Long ..............................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, White ......................................................................................................
Plywood Assy .........................................................................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
Seat Bottom Assembly, Front, Beige (includes items 13 through 21) .....................................
Hinge Plate .............................................................................................................................................
Bumper, Seat, Long ..............................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Buff .........................................................................................................
Plywood Assy .........................................................................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
Seat Bottom Assembly, Front, Black (includes items 23 through 31) .....................................
Hinge Plate .............................................................................................................................................
Bumper, Seat, Long ..............................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Black .......................................................................................................
Plywood Assy .........................................................................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
Seat Bottom Assembly, Rear, Gray (includes items 33 through 41) .........................................
Hinge Plate .............................................................................................................................................
Bumper, Seat, Long ..............................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Gray ........................................................................................................
Plywood Assy .........................................................................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
8
1
2
1
1
1
1
2
4
4
8
1
2
1
1
1
1
2
4
4
8
1
2
1
1
1
1
2
4
4
8
1
2
1
1
1
1
2
4
4
8
Note: Sub-components contained in items 12, 22, and 32 are the same as
those shown for item 2, except for the vinyl seat covers.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-9
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
18
3
19
1
4
6
5
20
21
17
19
16
21
2
20
000396-001
Page 1-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
SEAT BACKS AND ARMRESTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1012285
1014306
1015902
101677701
1016751
101675512
101677702
1016751
101675514
101677703
1016751
101675511
101677705
1016751
101675515
1017259
1017310
101946201
332
8233
8251
Screw, 1/4 X 0.625 Hex-Head .................................................................................................................
Washer, 1/4" Type B Flat ..........................................................................................................................
Screw, 1/4-20 X 1.25 Truss-Head ..........................................................................................................
Seat Back Assembly, White (includes items 5 and 6) ....................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, White .........................................................................................................................
Seat Back Assembly, Black (includes items 8 and 9) ......................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, Black ..........................................................................................................................
Seat Back Assembly, Beige (includes items 11 and 12) ................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, Beige .........................................................................................................................
Seat Back Assembly, Gray (includes items 14 and 15) ..................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back-nstd Svc ....................................................................................................................
Armrest Weld Asm Front .........................................................................................................................
Armrest Mounting Weldment ...............................................................................................................
Washer, Lock, 0.250 External-Tooth .....................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
4
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
6
6
6
Page 1-11
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
2
16
5 - 13
14
15
16
3
14
4
15
1
000389-001
Page 1-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT CENTER BODY AND FLOORMAT – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1010434
1012412
1012581
1017289
101731601
101731602
101731604
101731606
101731608
101731609
101731610
101731611
101731612
332
8233
8251
Barrel - Plastic ..............................................................................................................................................
Body, Hinge Plate .......................................................................................................................................
Washer, 0.609-inch OD, Nylon Cup ......................................................................................................
Rear Floormat Limo ...................................................................................................................................
Body, Beige, Center ...................................................................................................................................
Body, White, Center ...................................................................................................................................
Body, Gray, Center .....................................................................................................................................
Body, Red, Center .......................................................................................................................................
Body, Pacific Blue, Center ........................................................................................................................
Body, Dark Green, Center ........................................................................................................................
Body, Black, Center ....................................................................................................................................
Body, Classic Blue, Center .......................................................................................................................
Body, Burgundy, Center ...........................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
2
6
1
1
1
1
1
1
1
1
1
1
10
10
10
Page 1-13
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
3
17
6 - 14
15
16
2
17
4
15
5
16
1
000389-002
Page 1-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT CENTER BODY AND FLOORMAT – IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1010434
1010993
1012412
1012581
1017289
102945401
102945402
102945404
102945406
102945408
102945409
102945410
102945411
102945412
332
8233
8251
Barrel - Plastic ..............................................................................................................................................
Body Kick Plate ...........................................................................................................................................
Body, Hinge Plate .......................................................................................................................................
Washer, 0.609-inch OD, Nylon Cup ......................................................................................................
Rear Floormat Limo ...................................................................................................................................
Body, Beige, Center ...................................................................................................................................
Body, White, Center ...................................................................................................................................
Body, Gray, Center .....................................................................................................................................
Body, Red, Center .......................................................................................................................................
Body, Pacific Blue, Center ........................................................................................................................
Body, Dark Green, Center ........................................................................................................................
Body, Black, Center ....................................................................................................................................
Body, Classic Blue, Center .......................................................................................................................
Body, Burgundy, Center ...........................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
2
4
1
1
1
1
1
1
1
1
1
1
8
8
8
Page 1-15
1
G
E
D
1
VILLAGER 8
G
E
D
2
18
16
17
5 - 13
18
3
16
4
1
17
15
14
000390-001
Page 1-16
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
SECOND CENTER BODY AND FLOORMAT – VILLAGER 8
GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1010434
1012412
1012581
1017289
101788201
101788202
101788204
101788206
101788208
101788209
101788210
101788211
101788212
101791901
102310701
332
8233
8251
Barrel - Plastic ..............................................................................................................................................
Body, Hinge Plate .......................................................................................................................................
Washer, 0.609-inch OD, Nylon Cup ......................................................................................................
Rear Floormat Limo ...................................................................................................................................
Body, Beige, Center ...................................................................................................................................
Body, White, Center ...................................................................................................................................
Body, Gray, Center .....................................................................................................................................
Body, Red, Center .......................................................................................................................................
Body, Pacific Blue, Center ........................................................................................................................
Body, Dark Green, Center ........................................................................................................................
Body, Black, Center ....................................................................................................................................
Body, Classic Blue, Center .......................................................................................................................
Body, Burgundy, Center ...........................................................................................................................
Bumper Guard Vinyl Trim ........................................................................................................................
Screw, #8-18 x 0.375, Hex-Head Washer ............................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
2
6
1
1
1
1
1
1
1
1
1
1
2
8
10
10
10
Page 1-17
1
G
E
D
1
VILLAGER 8
G
E
D
3
19
17
18
8 - 16
2
19
4
17
5
1
18
7
6
000390-002
Page 1-18
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
SECOND CENTER BODY AND FLOORMAT – VILLAGER 8 IQ PLUS
VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1010434
1010993
1012412
1012581
1017289
101791901
102310701
102945501
102945502
102945504
102945506
102945508
102945509
102945510
102945511
102945512
332
8233
8251
Barrel - Plastic ..............................................................................................................................................
Body Kick Plate ...........................................................................................................................................
Body, Hinge Plate .......................................................................................................................................
Washer, 0.609-inch OD, Nylon Cup ......................................................................................................
Rear Floormat Limo ...................................................................................................................................
Bumper Guard Vinyl Trim ........................................................................................................................
Screw, #8-18 x 0.375, Hex-Head Washer ............................................................................................
Body, Beige, Center ...................................................................................................................................
Body, White, Center ...................................................................................................................................
Body, Gray, Center .....................................................................................................................................
Body, Red, Center .......................................................................................................................................
Body, Pacific Blue, Center ........................................................................................................................
Body, Dark Green, Center ........................................................................................................................
Body, Black, Center ....................................................................................................................................
Body, Classic Blue, Center .......................................................................................................................
Body, Burgundy, Center ...........................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
2
4
1
2
8
1
1
1
1
1
1
1
1
1
8
8
8
Page 1-19
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
4
10
8
7
1
9
5
2
6
13
11
14
3
12
000395-001
Page 1-20
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR FORWARD-FACING SEAT BOTTOM
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1010543
101728202
1011652
1012597
1012656
1012657
N/A
101562712
N/A
1017384
1017695
101880901
101881701
101954301
101728204
1011652
1012597
1012656
1012657
N/A
101562711
N/A
1017384
1017695
101880901
101881701
101954301
Insert - Wood ...............................................................................................................................................
Seat Bottom Assembly, Rear, White (includes items 3 through 14) .........................................
Hinge Plate .............................................................................................................................................
Seat Bumper ...........................................................................................................................................
Seat Gasket, Short ................................................................................................................................
Seat Gasket, Long .................................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, White ......................................................................................................
Plywood Assy .........................................................................................................................................
Screw, #12 X .50 Hex, Washer-Head ...............................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
Seat Bottom Assembly, Rear, Beige (includes items 16 through 27) .......................................
Hinge Plate .............................................................................................................................................
Seat Bumper ...........................................................................................................................................
Seat Gasket, Short ................................................................................................................................
Seat Gasket, Long .................................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Buff .........................................................................................................
Plywood Assy .........................................................................................................................................
Screw, #12 X .50 Hex, Washer-Head ...............................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
8
1
2
1
2
1
1
1
1
5
2
4
4
8
1
2
1
2
1
1
1
1
5
2
4
4
8
Note: Sub-components contained in item 15 are the same as those shown
for item 2, except for the vinyl seat cover.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-21
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
4
10
8
7
1
9
5
2
6
13
11
14
3
12
000395-001
Page 1-22
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR FORWARD-FACING SEAT BOTTOM, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1010543
101728211
1011652
1012597
1012656
1012657
N/A
101562714
N/A
1017384
1017695
101880901
101881701
101954301
101728214
1011652
1012597
1012656
1012657
N/A
101562715
N/A
1017384
1017695
101880901
101881701
101954301
Insert - Wood ...............................................................................................................................................
Seat Bottom Assembly, Rear, Black (includes items 3 through 14) ..........................................
Hinge Plate .............................................................................................................................................
Seat Bumper ...........................................................................................................................................
Seat Gasket, Short ................................................................................................................................
Seat Gasket, Long .................................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Black .......................................................................................................
Plywood Assy .........................................................................................................................................
Screw, #12 X .50 Hex, Washer-Head ...............................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
Seat Bottom Assembly, Rear, Gray (includes items 16 through 27) .........................................
Hinge Plate .............................................................................................................................................
Seat Bumper ...........................................................................................................................................
Seat Gasket, Short ................................................................................................................................
Seat Gasket, Long .................................................................................................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Gray ........................................................................................................
Plywood Assy .........................................................................................................................................
Screw, #12 X .50 Hex, Washer-Head ...............................................................................................
Seat Support Bracket ..........................................................................................................................
Rivet, 3/16, Stainless-Steel, Pop .......................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
8
1
2
1
2
1
1
1
1
5
2
4
4
8
1
2
1
2
1
1
1
1
5
2
4
4
8
Note: Sub-components contained in item 15 are the same as those shown
for item 2, except for the vinyl seat cover.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-23
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
13
16
14
15
2
3
33
11
33
32
32
1
12
12
5
7
10
6
10
9
8
4
34
30
31
Page 1-24
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000387-001
REAR-FACING SEAT BOTTOM – VILLAGER VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1010436
1010543
1011210
1011219
1011220
1011221
1011222
1015091
332
8028
1011578
1014007
101564804
N/A
101562711
N/A
101564805
N/A
101562712
N/A
101564807
N/A
101562715
N/A
101564808
N/A
101562714
N/A
1016916
1241
7473
8251
8304
8963
Bumper, Rubber .........................................................................................................................................
Insert - Wood ...............................................................................................................................................
Seat Support 4-Passenger ......................................................................................................................
Hinge Assembly 4 Passenger (includes items 5 through 10) .....................................................
Hinge Long 4 Passenger ....................................................................................................................
Hinge Short 4 Passenger ...................................................................................................................
Pin, Hinge, Long, 4-Pass .....................................................................................................................
Nut, 1/4-20 Stainless-Steel Center-Lock Cap ..............................................................................
Washer, 1/4 Type A Narrow Flat ......................................................................................................
Rotor Stop, FNR .....................................................................................................................................
Washer, 5/16 Type B Flat ..........................................................................................................................
Washer, 1/4 Flat ..........................................................................................................................................
Seat Bottom Assembly, Buff (includes items 14 through 16) .....................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Buff .........................................................................................................
Plywood Assy .........................................................................................................................................
Seat Bottom Assembly, White (includes items 18 through 20) .................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, White ......................................................................................................
Plywood Assy .........................................................................................................................................
Seat Bottom Assembly, Gray (includes items 22 through 24) ...................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Gray ........................................................................................................
Plywood Assy .........................................................................................................................................
Seat Bottom Assembly, Black (includes items 26 through 28) ..................................................
Foam, Seat ...............................................................................................................................................
Vinyl Cover, Seat Bottom, Black .......................................................................................................
Plywood Assy .........................................................................................................................................
Screw, 1/4-20 X 1.50 Hex-Head Cap ....................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
Lockwasher, 1/4 Type A Int.tth ..............................................................................................................
Screw, 5/16-18 X 1.75 Hex-Head Cap ..................................................................................................
1
7
1
1
1
2
1
2
2
6
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
5
5
2
Note: Sub-components contained in items 17, 21, and 25 are the same as
those shown for item 13, except for the vinyl seat covers.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-25
1
G
E
D
1
VILLAGER 8
G
VILLAGER 6
E
D
19
20
21
23
22
4
17
6
5
18
1
22
2
21
24
25
3
16
22
000397-001
Page 1-26
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR SEAT BACKS AND FORWARD-FACING ARMRESTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1010577
1012285
1015902
101677701
1016751
101675512
101677702
1016751
101675514
101677703
1016751
101675511
101677705
1016751
101675515
1017310
1017774
101799201
101910401
101954301
1241
332
451
7473
8233
Bolt, Hex-Head, 5/16-18 X 1.50 .............................................................................................................
Screw, 1/4 X 0.625 Hex-Head .................................................................................................................
Screw, 1/4-20 X 1.25 Truss-Head ..........................................................................................................
Seat Back Assembly, White (includes items 5 and 6) ....................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, White .........................................................................................................................
Seat Back Assembly, Black (includes items 8 and 9) ......................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, Black ..........................................................................................................................
Seat Back Assembly, Beige (includes items 11 and 12) ................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, Beige .........................................................................................................................
Seat Back Assembly, Gray (includes items 14 and 15) ..................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back-nstd Svc ....................................................................................................................
Armrest Mounting Weldment ...............................................................................................................
Body Spacer .................................................................................................................................................
Armrest Weldment Rear ..........................................................................................................................
Screw, 5/16-18 X 1.25 Thrd Frm ............................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ....................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Lockwasher, 1/4 Split ................................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
2
10
4
2
1
1
2
1
1
2
1
1
2
1
1
2
4
1
4
8
6
14
8
2
4
Note: Sub-components contained in items 7, 10, and 13 are the same as
those shown for item 4, except for the vinyl seat covers.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-27
1
G
E
D
1
G
14
16
E
D
1
13
2
3
17
19
18
15
16
20
000403-001
Page 1-28
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR-FACING SEAT BACKS AND SUPPORTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101677701
1016751
101675512
101677702
1016751
101675514
101677703
1016751
101675511
101677705
1016751
101675515
1017774
101910401
1218
1241
304
332
451
7473
Seat Back Assembly, White (includes items 2 and 3) ....................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, White .........................................................................................................................
Seat Back Assembly, Black (includes items 5 and 6) ......................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, Black ..........................................................................................................................
Seat Back Assembly, Beige (includes items 8 and 9) .....................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back, Beige .........................................................................................................................
Seat Back Assembly, Gray (includes items 11 and 12) ..................................................................
Cap, Seat Back ........................................................................................................................................
Vinyl Seat Back-nstd Svc ....................................................................................................................
Body Spacer .................................................................................................................................................
Screw, 5/16-18 X 1.25 Thrd Frm ............................................................................................................
Screw, 5/16-18 X 1.25 Hex-Head Cap ..................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 1/4-20 X 1.0 Hex-Head Cap ......................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Lockwasher, 1/4 Split ................................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
1
1
1
1
1
4
4
2
6
4
4
4
2
Page 1-29
1
G
E
D
1
G
E
D
3
1
7
2
6
000783-001
Page 1-30
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR ACCESS DOOR
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
1013218
1012581
1013032
1013216
N/A
1015525
8251
Kit, Access Door Black (includes items 2 through 7) .....................................................................
Washer, 0.609-inch OD, Nylon Cup ................................................................................................
Molded Access Door Black ................................................................................................................
Plug, Button ............................................................................................................................................
Instruction Sheet Access Door ........................................................................................................
Nut, 1/4-20 Blind ...................................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine .....................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
1
2
1
2
2
Page 1-31
1
G
E
D
1
3
G
22
E
D
1
9
19
22
10
5
19
21
7 - 15
2
21
6
17
22
16
4
21
21
20
19
18
000391-001
Page 1-32
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR BODY AND FENDER
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1010434
1010993
1012412
1014306
1014392
1017141
101728701
101728702
101728704
101728706
101728708
101728709
101728710
101728711
101728712
1017748
1017936
102310701
332
7847
8233
8251
Barrel - Plastic ..............................................................................................................................................
Body Kick Plate ...........................................................................................................................................
Body, Hinge Plate .......................................................................................................................................
Washer, 1/4" Type B Flat ..........................................................................................................................
Bag Rest Mat ................................................................................................................................................
Body Support Weldment ........................................................................................................................
Body, Beige, TPO, Rear .............................................................................................................................
Body, White, TPO, Rear .............................................................................................................................
Body, Gray, TPO, Rear ...............................................................................................................................
Body, Red, TPO, Rear .................................................................................................................................
Body, Royal Blue, TPO, Rear ....................................................................................................................
Body, Dark Green, TPO, Rear ..................................................................................................................
Body, Black, TPO, Rear ..............................................................................................................................
Body, Classic Blue, TPO, Rear .................................................................................................................
Body, Burgundy, TPO, Rear .....................................................................................................................
Body Keeper Clip ........................................................................................................................................
Fender, Inner ................................................................................................................................................
Screw, #8-18 x 0.375, Hex-Head Washer ............................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ....................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 1.0 Truss-Head Machine ...........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
8
1
2
2
2
1
1
1
1
1
1
1
1
1
1
2
2
2
10
4
12
8
Page 1-33
1
G
E
D
1
G
E
D
1
Page 1-34
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
HEAT SHIELD – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
101806901
Shield, Heat ..................................................................................................................................................
1
1
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-35
1
G
E
D
2
1
2
000393-001
Page 1-36
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERY INSULATOR – ELECTRIC VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
1013357
101837001
Rivet, 5/32 Aluminum Pop ......................................................................................................................
Battery Insulator .........................................................................................................................................
2
1
1
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 1-37
1
G
1
E
15
13
12
14
D
14
17
17
15
16
10
18
17
14
4
8
2
11
3
7
6
1
15
17
13
14
5
18
17
Page 1-38
9
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
8
000402-001
REAR FOOTREST AND HANDRAILS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1011988
1016842
101841101
1010434
1010435
1016668
1016835
101840901
7473
101841201
101841202
101841301
1218
1241
332
7410
7473
8233
Screw, 1/4-20 X 2.00 Phillips Truss-Head ...........................................................................................
Rear Seat Handrail Weldment ...............................................................................................................
Rear Foot Rest Asm (includes items 4 through 9) ..........................................................................
Barrel - Plastic .........................................................................................................................................
Bolt, Carriage, 5/16-18 X 1.00 ...........................................................................................................
Connecting Bar .....................................................................................................................................
Bumper, Side Trim ................................................................................................................................
Foot Rest Mat .........................................................................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................................
Armrest, Seat, Rear, Right-Hand ...........................................................................................................
Armrest, Seat, Rear, Left-Hand ..............................................................................................................
Armrest Bracket ..........................................................................................................................................
Screw, 5/16-18 X 1.25 Hex-Head Cap ..................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Screw, 5/16-18 X 1.25 Truss Hd .............................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
8
1
1
8
4
2
1
1
2
1
1
1
5
9
8
2
9
8
Page 1-39
1
G
E
D
1
G
E
D
WHEELS AND TIRES
2
G
E
D
2
G
1
E
FOR FRONT OR REAR
D
BEIGE RIMS
2
4
TIRE
3
RIM
5
VALVE
STEM
WHITE RIMS
14
16
TIRE
15
RIM
17
VALVE
STEM
PREMIUM TREAD
FOR REAR ONLY
BEIGE RIMS
6
8
TIRE
7
RIM
9
VALVE
STEM
WHITE RIMS
18
20
TIRE
19
RIM
21
VALVE
STEM
EXTRA TRACTION
TREAD
FOR FRONT ONLY
BEIGE RIMS
10
13
TIRE
11
RIM
12
VALVE
STEM
WHITE RIMS
22
25
TIRE
23
RIM
24
VALVE
STEM
DURO HF 232 TREAD
000269-003
Page 2-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
WHEELS AND TIRES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1010984
101570506
1015707
101737002
7310
101570507
1015707
N/A
7310
101570514
1015707
7310
****
101651406
1014771
101737002
7310
101651407
1014771
N/A
7310
101651414
101918402
7310
****
.500-20 Unf Lug Nut ..................................................................................................................................
Tire/Wheel Asm, Beige, Premium Tread, 6-ply (includes items 3 through 5) .......................
Wheel Rim, Beige ..................................................................................................................................
Tire, Unmounted ...................................................................................................................................
Valve Stem ..............................................................................................................................................
Tire/Wheel Asm, Beige, Xtrac Tread, 6-ply (includes items 7 through 9) ...............................
Wheel Rim, Beige ..................................................................................................................................
Tire, Unmounted Xtrac 18 x 8.50-8 .................................................................................................
Valve Stem ..............................................................................................................................................
Tire/Wheel Asm, Beige, Duro HF 232 Tread (includes items 11 through 13) ........................
Wheel Rim, Beige ..................................................................................................................................
Valve Stem ..............................................................................................................................................
Tire, Unmounted, 6-Ply Rated (18.5 x 8.5 - 8) (Duro) ................................................................
Tire/Wheel Asm, White, Premium Tread, 6-Ply (includes items 15 through 17) ..................
Wheel Rim, White .................................................................................................................................
Tire, Unmounted ...................................................................................................................................
Valve Stem ..............................................................................................................................................
Tire/Wheel Asm, White, Extra-Traction, 6-Ply (includes items 19 through 21) .....................
Wheel Rim, White .................................................................................................................................
Tire, Unmounted Xtrac 18 x 8.50-8 .................................................................................................
Valve Stem ..............................................................................................................................................
Tire/Wheel Asm, White, Duro HF 232 (includes items 23 through 25) ...................................
Wheel Rim, White .................................................................................................................................
Valve Stem ..............................................................................................................................................
Tire, Unmounted, 6-Ply Rated (18.5 x 8.5 - 8) (Duro) ................................................................
16
4
1
1
1
2
1
1
1
2
1
1
1
4
1
1
1
2
1
1
1
2
1
1
1
**** Special order item available upon request.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 2-3
2
G
E
D
2
G
E
D
1
FOR FRONT ONLY
BEIGE RIMS
2
3
TIRE
4
RIM
5
VALVE
STEM
WHITE RIMS
6
7
TIRE
8
RIM
9
VALVE
STEM
PREMIUM TREAD
000269-007
Page 2-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
WHEELS AND TIRES (FRONT ONLY)
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
1010984
101570509
101884901
101918401
7310
101651409
101884901
101918401
7310
.500-20 Unf Lug Nut ..................................................................................................................................
Tire/Wheel Asm, Beige, Premium Tread, 6.5 (includes items 3 through 5) ...........................
Tire, Unmounted, Power Rib 18 x 6.50-8 ......................................................................................
Wheel Rim, Beige ..................................................................................................................................
Valve Stem ..............................................................................................................................................
Tire/Wheel Asm, White, Premium Tread, 6.5-inch (includes items 7 through 9) .................
Tire, Unmounted, Power Rib 18 x 6.50-8 ......................................................................................
Wheel Rim, Beige ..................................................................................................................................
Valve Stem ..............................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
8
2
1
1
1
2
1
1
1
Page 2-5
2
G
E
D
2
G
E
D
DECALS
3
G
E
D
3
G
E
D
1
2
000374-002
Page 3-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DECALS – VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
101705701
103205401
Decal, Warning ............................................................................................................................................
Decal, Warning, Rollover, Utl ..................................................................................................................
1
1
3
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 3-3
3
G
E
D
1
3
4
7
2
5
6
000578-001
Page 3-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DECALS – VILLAGER 6 IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
1013677
101825101
102518001
102518301
102845101
102967601
103210301
Decal, Battery Danger ..............................................................................................................................
Decal, Off/On ...............................................................................................................................................
Decal, Operating Instr, Elec ....................................................................................................................
Decal, Caution, Electrical Component Cover ...................................................................................
Decal, Tow Switch ......................................................................................................................................
Decal, Warning, 4 Gauge Wire ...............................................................................................................
Decal, Forward/Reverse, Electric ..........................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
Page 3-5
3
G
E
D
3
G
E
D
7
2
3
1
5
4
6
000579-001
Page 3-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DECALS – VILLAGER 6 GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
101547601
101693201
101825102
101915201
101960501
103205501
103210201
Decal, Gasoline Explosion/Fire Warning ............................................................................................
Decal, Operating Instructions, Key-Start ...........................................................................................
Decal, Off/On/Start ....................................................................................................................................
Decal, Frame Ground and Governor Warning .................................................................................
Decal, Rotating Parts/Hot Manifold ....................................................................................................
Decal, Run/Service Switch ......................................................................................................................
Decal, Forward/Reverse, Gas .................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
Page 3-7
3
G
E
D
3
G
E
D
2
1
000377-002
Page 3-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DECALS – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
101705701
103205401
Decal, Warning ............................................................................................................................................
Decal, Warning, Rollover, Utl ..................................................................................................................
3
1
3
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 3-9
3
G
E
D
2
6
1
3
5
4
000578-002
Page 3-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DECALS – VILLAGER 8 IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
101825101
102518001
102518301
102845101
102967601
103210301
Decal, Off/On ...............................................................................................................................................
Decal, Operating Instr, Elec ....................................................................................................................
Decal, Caution, Electrical Component Cover ...................................................................................
Decal, Tow Switch ......................................................................................................................................
Decal, Warning, 4 Gauge Wire ...............................................................................................................
Decal, Forward/Reverse, Electric ..........................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
2
1
Page 3-11
3
G
E
D
3
G
E
D
2
7
3
5
1
4
6
000579-002
Page 3-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DECALS – VILLAGER 8 GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
101547601
101693201
101825102
101915201
101960501
103205501
103210201
Decal, Gasoline Explosion/Fire Warning ............................................................................................
Decal, Operating Instructions, Key-Start ...........................................................................................
Decal, Off/On/Start ....................................................................................................................................
Decal, Frame Ground and Governor Warning .................................................................................
Decal, Rotating Parts/Hot Manifold ....................................................................................................
Decal, Run/Service Switch ......................................................................................................................
Decal, Forward/Reverse, Gas .................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
2
1
1
Page 3-13
3
G
E
D
3
G
E
D
1
(ON FRONT OF COWL)
2
(ON REAR BODY)
3
(ON REAR BODY)
Page 3-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000380-001
LOGO DECALS – VILLAGER 6 AND 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
1014198
102158701
103234302
Nameplate Kit (gold) ................................................................................................................................
Decal, Villager ..............................................................................................................................................
Decal, Badge, IR - Gold .............................................................................................................................
1
2
2
3
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 3-15
3
G
E
D
1
000422-001
Page 3-16
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
IQ PLUS LOGO DECAL – IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
102842401
Decal, IQ Plus ...............................................................................................................................................
2
3
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 3-17
3
G
E
D
BRAKES, PEDALS, AND CABLES
4
G
E
D
4
14
G
5
E
17
22
16
18
19
20
D
15
9
41
22
21
6
23
12
13
11
8
10
1
2
2
2
2
4
4
3
4
4
000293-002
Page 4-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR BRAKE ASSEMBLY, MANUALLY-ADJUSTED –
VEHICLES WITH 4-WHEEL BRAKES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
101146302
101880701
1011464
1011314
1013924
1014153
1016557
1010850
1011314
1011465
1011466
1010953
1011301
1011467
1011114
1011298
N/A
N/A
1011303
451
1011494
101880701
N/A
1016573
1010850
1011154
1011314
1011465
1011466
1010953
1011301
1011467
1011114
1011298
N/A
N/A
1011303
451
101880701
N/A
101791101
Kit, Non-Asbestos Brake Shoe (includes item 2) .............................................................................
Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ...............................
Package, Brake Spring (includes item 4) ............................................................................................
Brake Spring ...........................................................................................................................................
Nut, 5/16-24 Hex Head Cone .................................................................................................................
Bolt, Brake Cluster Mounting .................................................................................................................
Cluster, Brake, Driver-Side (includes items 8 through 23) ...........................................................
Dust Cover ..............................................................................................................................................
Brake Spring ...........................................................................................................................................
Kit, Brake Actuator ...............................................................................................................................
Kit, Shoe Retainer (includes items 12 and 13) ............................................................................
Pin ........................................................................................................................................................
Shoe Clamp Spring ........................................................................................................................
Kit, Anchor Body (includes items 15 through 20) .....................................................................
Nut, M6-1.00 Hex ............................................................................................................................
Anchor Piston ..................................................................................................................................
Adjustment Bolt ..............................................................................................................................
Anchor Body Component ...........................................................................................................
Adjustment Bolt Cap .....................................................................................................................
Lockwasher, 1/4 Split ....................................................................................................................
Backing Plate, Left-Hand ....................................................................................................................
Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ...............................
Arm, Brake Lever ...................................................................................................................................
Cluster, Brake, Passenger-Side (includes items 25 through 40) ................................................
Dust Cover ..............................................................................................................................................
Backing Plate, Right-Hand .................................................................................................................
Brake Spring ...........................................................................................................................................
Kit, Brake Actuator ...............................................................................................................................
Kit, Shoe Retainer (includes items 30 and 31) ............................................................................
Pin ........................................................................................................................................................
Shoe Clamp Spring ........................................................................................................................
Kit, Anchor Body (includes items 33 through 38) .....................................................................
Nut, M6-1.00 Hex ............................................................................................................................
Anchor Piston ..................................................................................................................................
Adjustment Bolt ..............................................................................................................................
Anchor Body Component ...........................................................................................................
Adjustment Bolt Cap .....................................................................................................................
Lockwasher, 1/4 Split ....................................................................................................................
Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ...............................
Arm, Brake Lever ...................................................................................................................................
Drum without Center Hole, Brake ........................................................................................................
1
4
1
4
8
8
1
1
2
1
1
2
2
1
2
2
1
1
1
2
1
2
1
1
1
1
2
1
1
2
2
1
2
2
1
1
1
2
2
1
2
Note: Passenger-side brake cluster not shown. Components have a similar
appearance to driver-side brake cluster components.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 4-3
4
G
E
D
4
G
E
D
10
12
7
20
11
8
9
21
22
28
5
6
18
25
15
19
16
11
26
4
14
24
17
2
23
27
1
000187-002
Page 4-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BRAKE PEDAL ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1010921
1011402
N/A
1010878
1010927
1010933
1011418
1013870
1013876
N/A
1032
7716
101187702
1010805
1010877
1010932
N/A
1017029
N/A
101918501
1013869
N/A
1028
7716
102323101
102323201
1241
7473
Screw, 5/16-18 X 2.50 Hex Cap ..............................................................................................................
Package, Brake Mounting Block ...........................................................................................................
Subasm, Pedal Group, 4-Wheel Brake (includes items 4 through 24) .....................................
Bumper, Rubber ....................................................................................................................................
Hill Brake Spacer ...................................................................................................................................
Spring, Hill Brake Torsion ...................................................................................................................
Kit, Hill Brake Pedal (includes items 8 through 12) ..................................................................
Pad, Hill Brake ..................................................................................................................................
Pushnut, 3/8 .....................................................................................................................................
Hill Brake Weld Assembly ............................................................................................................
Bushing, Nylon ................................................................................................................................
Screw, #10-16 Type AB, Sheet Metal .......................................................................................
Kit, Hill Brake Latch (includes items 14 through 20) ................................................................
Sleeve, Hill Brake Rod ...................................................................................................................
Pushnut, 3/8 .....................................................................................................................................
Ball Joint, 1/4-28 .............................................................................................................................
Rod, Hill Brake .................................................................................................................................
Pin, Cotter, 7/64 x 1/2 Stainless-Steel ......................................................................................
Pawl, Hill Brake ................................................................................................................................
Ratchet Assembly ..........................................................................................................................
Pad, Brake Pedal ....................................................................................................................................
Brake Pedal Weldment .......................................................................................................................
Nut, 1/4-20 Hex .....................................................................................................................................
Screw, #10-16 Type AB, Sheet Metal ..............................................................................................
Pin, Bow Tie Locking .................................................................................................................................
Pin, 3/8 X 1-5/16 Clevis ............................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
4
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
3
2
2
4
4
Page 4-5
4
G
E
D
4
G
9
E
D
11
13
23
12
14
6
22
16
7
21
19
20
24
15
17
1
10
18
23
2
3
3
3
3
5
5
4
5
5
000298-001
Page 4-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BRAKE ASSEMBLY – VEHICLES WITH FOURWHEEL BRAKES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1011137
101146302
101880701
1011464
1011314
1013924
1014153
1016557
1010850
1011314
1011465
1011466
1010953
1011301
1011467
1011114
1011298
N/A
N/A
1011303
451
1011494
101880701
N/A
1016573
1010850
1011154
1011314
1011465
1011466
1010953
1011301
1011467
1011114
1011298
N/A
N/A
1011303
451
101880701
N/A
Drum, Brake .................................................................................................................................................
Kit, Non-Asbestos Brake Shoe (includes item 3) .............................................................................
Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ...............................
Package, Brake Spring (includes item 5) ............................................................................................
Brake Spring ...........................................................................................................................................
Nut, 5/16-24 Hex Head Cone .................................................................................................................
Bolt, Brake Cluster Mounting .................................................................................................................
Cluster, Brake, Driver-Side (includes items 9 through 24) ...........................................................
Dust Cover ..............................................................................................................................................
Brake Spring ...........................................................................................................................................
Kit, Brake Actuator ...............................................................................................................................
Kit, Shoe Retainer (includes items 13 and 14) ............................................................................
Pin ........................................................................................................................................................
Shoe Clamp Spring ........................................................................................................................
Kit, Anchor Body (includes items 16 through 21) .....................................................................
Nut, M6-1.00 Hex ............................................................................................................................
Anchor Piston ..................................................................................................................................
Adjustment Bolt ..............................................................................................................................
Anchor Body Component ...........................................................................................................
Adjustment Bolt Cap .....................................................................................................................
Lockwasher, 1/4 Split ....................................................................................................................
Backing Plate, Left-Hand ....................................................................................................................
Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ...............................
Arm, Brake Lever ...................................................................................................................................
Cluster, Brake, Passenger-Side (includes items 26 through 41) ................................................
Dust Cover ..............................................................................................................................................
Backing Plate, Right-Hand .................................................................................................................
Brake Spring ...........................................................................................................................................
Kit, Brake Actuator ...............................................................................................................................
Kit, Shoe Retainer (includes items 31 and 32) ............................................................................
Pin ........................................................................................................................................................
Shoe Clamp Spring ........................................................................................................................
Kit, Anchor Body (includes items 34 through 39) .....................................................................
Nut, M6-1.00 Hex ............................................................................................................................
Anchor Piston ..................................................................................................................................
Adjustment Bolt ..............................................................................................................................
Anchor Body Component ...........................................................................................................
Adjustment Bolt Cap .....................................................................................................................
Lockwasher, 1/4 Split ....................................................................................................................
Shoe Brake Manual Adj (Available in Kit, Non-Asbestos Brake Shoe) ...............................
Arm, Brake Lever ...................................................................................................................................
2
1
4
1
4
8
8
1
1
2
1
1
2
2
1
2
2
1
1
1
2
1
2
1
1
1
1
2
1
1
2
2
1
2
2
1
1
1
2
2
1
Note: Passenger-side brake cluster not shown. Components have a similar
appearance to driver-side brake cluster components.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 4-7
4
G
E
D
4
10
G
11
1
E
3
12
D
2
14
13
4
9
6
8
7
5
9
7
8
6
000294-001
Page 4-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BRAKE CABLES AND EQUALIZER – VEHICLES WITH
FOUR-WHEEL BRAKES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1017211
1016319
1016320
101865301
101874601
1010829
1011779
N/A
102292801
101953106
102323101
102323201
1242
7473
Kit, Equalizer and Pivot Limiter (includes items 2 and 3) .............................................................
Equalizer Weld Assembly ...................................................................................................................
Equalizer, Pivot Limiter .......................................................................................................................
Spacer ............................................................................................................................................................
Kit, Brake Cable (includes items 6 through 9) ..................................................................................
Pin, Clevis, 5/16 X 3/4 ..........................................................................................................................
E-Clip, 1/2 ................................................................................................................................................
Brake Cable .............................................................................................................................................
Pin, Bow Tie Locking - .072 ................................................................................................................
Rod, Equalizer, 9.75" ..................................................................................................................................
Pin, Bow Tie Locking .................................................................................................................................
Pin, 3/8 X 1-5/16 Clevis ............................................................................................................................
Nut, 5/16-18 Hex ........................................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
2
1
4
4
2
4
1
1
1
1
1
Page 4-9
4
G
E
D
4
G
E
D
4
3
1
2
000305-001
Page 4-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BRAKE CABLE CLIPS AND HARDWARE – GASOLINE
VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
101935301
102025401
320
8754
Clamp, Brake Cable ...................................................................................................................................
Tie Wrap, Heavy Duty ...............................................................................................................................
Screw, 3/8-16 X 1.00 Hex-Head Cap ....................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
1
1
Page 4-11
4
G
E
D
4
G
3
E
4
D
1
DETAIL G
See Detail G
2
2
000305-002
Page 4-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BRAKE CABLE CLIPS – IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
101935301
102025401
320
8754
Clamp, Brake Cable ...................................................................................................................................
Tie Wrap, Heavy Duty ...............................................................................................................................
Screw, 3/8-16 X 1.00 Hex-Head Cap ....................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
3
1
1
Page 4-13
4
G
E
D
4
G
E
9
D
2
10
11
12
13
1
3
7
8
5
6
6
7
000296-004
Page 4-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR BRAKE CABLES AND EQUALIZER – VILLAGER 6 VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
1013531
101953103
101990801
102166901
1010829
1011779
102162601
102292801
102323101
102323201
1241
1242
7473
Spring, Brake Return .................................................................................................................................
Rod, Equalizer ..............................................................................................................................................
Equalizer Bracket ........................................................................................................................................
Kit, Brake Cable Rear (includes items 5 through 8) ........................................................................
Pin, Clevis, 5/16 X 3/4 ..........................................................................................................................
E-Clip, 1/2 ................................................................................................................................................
Cable, Brake ............................................................................................................................................
Pin, Bow Tie Locking - .072 ................................................................................................................
Pin, Bow Tie Locking .................................................................................................................................
Pin, 3/8 X 1-5/16 Clevis ............................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Nut, 5/16-18 Hex ........................................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
2
4
2
2
1
1
1
1
1
Page 4-15
4
G
E
D
4
G
E
9
D
2
10
11
12
13
1
3
7
8
5
6
6
7
000296-003
Page 4-16
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR BRAKE CABLES AND EQUALIZER – VILLAGER 8 VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
1013531
101953104
101990801
102166901
1010829
1011779
102162601
102292801
102323101
102323201
1241
1242
7473
Spring, Brake Return .................................................................................................................................
Rod, Equalizer ..............................................................................................................................................
Equalizer Bracket ........................................................................................................................................
Kit, Brake Cable Rear (includes items 5 through 8) ........................................................................
Pin, Clevis, 5/16 X 3/4 ..........................................................................................................................
E-Clip, 1/2 ................................................................................................................................................
Cable, Brake ............................................................................................................................................
Pin, Bow Tie Locking - .072 ................................................................................................................
Pin, Bow Tie Locking .................................................................................................................................
Pin, 3/8 X 1-5/16 Clevis ............................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Nut, 5/16-18 Hex ........................................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
2
4
2
2
1
1
1
1
1
Page 4-17
4
G
E
D
4
G
8
7
E
9
10
D
21
25
21
2
24
12
11
4
6
20
13
5
19
22
18
15
17
16
23
3
1
14
25
1
000188-003
Page 4-18
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ACCELERATOR PEDAL ASSEMBLY – GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1011694
1011931
1014007
1017378
1017380
1017424
1017696
1013871
N/A
7716
101796201
101817401
101818801
101861901
102026001
1011700
101919801
N/A
1241
1624
334
7473
8233
8717
8754
Accelerator Bracket and Bearing Assembly ......................................................................................
Washer, 1/4 Flat ..........................................................................................................................................
Washer, 1/4 Flat ..........................................................................................................................................
Cup, Spring ...................................................................................................................................................
Bumper, Spring Return ............................................................................................................................
Bearing, Pivot Support .............................................................................................................................
Sub Asm, Accelerator Pedal (includes items 8 through 10) ........................................................
Pad, Accelerator Pedal ........................................................................................................................
Accelerator Pedal Weldment ............................................................................................................
Screw, #10-16 Type AB, Sheet Metal ..............................................................................................
Spring, Accelerator Return .....................................................................................................................
Retainer, Spring ..........................................................................................................................................
Stud, 1/4-28 X 1.35 Ball ............................................................................................................................
Screw, 1/4-20 X 1.125 Hex Cap ..............................................................................................................
Kit, Accelerator Pivot Rod Assembly (includes items 16 through 18) .....................................
Spacer Assembly (includes item 17) ..............................................................................................
Spacer, Accelerator ........................................................................................................................
Pivot Rod Weldment ...........................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 3/8-16 X 1.50 Hex-Head Cap ....................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Locknut, 1/4-28 Nylon Insert .................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
4
1
1
1
1
1
1
4
1
1
1
4
1
1
1
1
1
1
2
1
4
1
2
Page 4-19
4
G
E
D
4
G
8
7
E
9
10
D
25
21
21
2
24
12
11
4
6
20
14
5
19
22
18
15
17
16
23
3
1
13
25
1
000188-004
Page 4-20
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ACCELERATOR PEDAL ASSEMBLY –
ELECTRIC VEHICLES WITH MCOR
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1011694
1011931
1014007
1017378
1017380
1017424
1017696
1013871
N/A
7716
101796201
101817401
101861901
101862001
102026001
1011700
101919801
N/A
1241
1624
334
7473
8233
8717
8754
Accelerator Bracket and Bearing Assembly ......................................................................................
Washer, 1/4 Flat ..........................................................................................................................................
Washer, 1/4 Flat ..........................................................................................................................................
Cup, Spring ...................................................................................................................................................
Bumper, Spring Return ............................................................................................................................
Bearing, Pivot Support .............................................................................................................................
Sub Asm, Accelerator Pedal (includes items 8 through 10) ........................................................
Pad, Accelerator Pedal ........................................................................................................................
Accelerator Pedal Weldment ............................................................................................................
Screw, #10-16 Type AB, Sheet Metal ..............................................................................................
Spring, Accelerator Return .....................................................................................................................
Retainer, Spring ..........................................................................................................................................
Screw, 1/4-20 X 1.125 Hex Cap ..............................................................................................................
Screw, 1/4-20 X 1.500 Flange .................................................................................................................
Kit, Accelerator Pivot Rod Assembly (includes items 16 through 18) .....................................
Spacer Assembly (includes item 17) ..............................................................................................
Spacer, Accelerator ........................................................................................................................
Pivot Rod Weldment ...........................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 3/8-16 X 1.50 Hex-Head Cap ....................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Locknut, 1/4-28 Nylon Insert .................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
4
1
1
1
1
1
1
4
1
1
4
1
1
1
1
1
1
1
2
1
4
1
2
Page 4-21
4
G
E
D
4
G
E
D
3
2
4
1
2
3
000362-001
Page 4-22
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ACCELERATOR ROD – GASOLINE VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
101674702
1011084
1011734
N/A
Rod, Accelerator (includes items 2 through 4) ................................................................................
Nut, 1/4-28 Hex Jam ............................................................................................................................
Joint, Ball .................................................................................................................................................
Accelerator Rod Elec Stretch ............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
1
Page 4-23
4
G
E
D
4
G
E
D
3
2
4
1
2
3
000362-001
Page 4-24
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ACCELERATOR ROD – GASOLINE VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
101674704
1011084
1011734
N/A
Accelerator Rod Assembly, RV XL (includes items 2 through 4) ...............................................
Nut, 1/4-28 Hex Jam ............................................................................................................................
Joint, Ball .................................................................................................................................................
Accelerator Rod, RV XL .......................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
1
Page 4-25
4
G
E
D
4
G
E
D
STEERING, FRONT AND REAR
SUSPENSION
5
G
E
D
5
G
E
16
D
14
10
15
9
11
7
12
6
20
13
11
8
9
10
1
25
24
2
24
16
4
3
5
22
23
21
18
19
17
000247-001
Page 5-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
STEERING COLUMN
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1011578
1011697
1014288
1016183
1016269
1017313
1012604
1012605
1014125
1014126
1014213
1014214
1014217
1017314
1017315
1017317
101984801
N/A
N/A
102278001
103601601
1017226
7174
334
8754
Washer, 5/16 Type B Flat ..........................................................................................................................
Washer, 5/16 Flat ........................................................................................................................................
Screw, 5/16-18 X 0.75 Thread-Forming ..............................................................................................
Screw, 3/8-16 X 7.00 Hex Cap ................................................................................................................
Screw, 5/16-18 Thrd Forming ................................................................................................................
Steering Shaft Assembly (includes items 7 through 15) ..............................................................
Washer, 0.675 ID X 1.19 OD ...............................................................................................................
Ring, 0.579 Internal Retaining ..........................................................................................................
Wedge, Molded .....................................................................................................................................
Seat, Plastic Bearing ............................................................................................................................
Bearing, Ball ............................................................................................................................................
Ring, Retaining ......................................................................................................................................
Spring, Steering Shaft .........................................................................................................................
Column, Aluminum Steering ...........................................................................................................
Shaft Steering Column .......................................................................................................................
Tube Cover, Steering Column ................................................................................................................
Kit, Steering Column Mounting Bracket (includes items 18 and 19) ......................................
Bracket, RH Steering Column Mount ............................................................................................
Bracket, LH Steering column mount .............................................................................................
Boot, Steering Column Round ..............................................................................................................
Shaft, Intermediate Steering (includes items 22 and 23) ............................................................
Bolt, Hex-Head, 8mm X 1.25 - 30 ....................................................................................................
Lockwasher, 5/16 Split ........................................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
2
2
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
3
3
4
2
Page 5-3
5
G
E
D
5
G
E
D
1
4
2
3
000246-003
Page 5-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
STEERING WHEEL
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
101615504
1016156
1016663
1017273
Plate, Scorecard ..........................................................................................................................................
Wheel, Steering ..........................................................................................................................................
Screw, #12-14 X 0.625 ...............................................................................................................................
Nut, 5/8-18 Nylon Insert Jam .................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
2
1
Page 5-5
5
G
E
D
5
G
E
1
31
D
2
4
23
16
23
17
1
7
6
13
8
18
20
19
11
25
12
5
21
26
33
14
22
9
15
10
23
000189-001
Page 5-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
STEERING GEAR ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
1012467
1013042
101878302
1013035
1013044
1013051
1013052
101879401
101879501
101879601
101879701
101879801
101879901
101880001
101880101
101880201
101880301
N/A
N/A
N/A
N/A
N/A
8990
1035
1624
334
7540
1011895
1011930
1015597
7602
7555
8754
Link, Rack and Pinion Drag .....................................................................................................................
Nut, 12mm Hex ...........................................................................................................................................
Steering Gear Assembly (without yoke) (includes items 4 through 23) ................................
Bellows, Long .........................................................................................................................................
Rack Screw Locknut .............................................................................................................................
Snap Ring ................................................................................................................................................
Seal, Steering Pinion Dust .................................................................................................................
Bearing, Ball ............................................................................................................................................
Stop Washer ...........................................................................................................................................
Stop Ring, C-Type .................................................................................................................................
Support Yoke .........................................................................................................................................
Rack Guide Pressure Spring ..............................................................................................................
Ring, Stop, C-Type ................................................................................................................................
Bellows, Short ........................................................................................................................................
Dust Seal Retaining Ring ...................................................................................................................
Inner Ball Joint Asm .............................................................................................................................
Washer, Tab .............................................................................................................................................
Box, Steering Gear ................................................................................................................................
Bearing, Lower Pinion .........................................................................................................................
Pinion, Steering .....................................................................................................................................
Screw, Rack Guide ................................................................................................................................
Rack, Steering ........................................................................................................................................
Tie Wrap, 8" Nylon ................................................................................................................................
Cotter Pin, 3/32 x 1 ....................................................................................................................................
Screw, 3/8-16 X 1.50 Hex-Head Cap ....................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Ball Joint, Left (includes items 28 through 31) ................................................................................
Socket, LH Vertical ................................................................................................................................
Seal, Vertical Socket Dust ..................................................................................................................
Fitting, 1/4-28 Thread-Forming Grease ........................................................................................
Nut, 3/8-24 UNF Hex ............................................................................................................................
Nut, 1/2-20 Hex, Left-Hand Thread ......................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
3
1
1
1
1
1
1
3
Page 5-7
5
G
E
D
5
G
20
E
21
20
8
15
D
14
13
19
17
12
18
16
21
2
16
12
9
16
20
19
2
10
19
20
5
7
4
6
3
11
11
000314-004
Page 5-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT SUSPENSION, UPPER – VILLAGER
6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
N/A
1010138
1016353
1016346
1016349
1016350
1016351
1016385
1017266
101955001
102289201
103351001
N/A
1013042
102022601
102022602
103354701
103653501
2402
8754
Sub-Assembly, Front Suspension (includes items 2 through 20) .............................................
Locknut, 3/8-16 Dimpled ...................................................................................................................
Sub-Assembly, Delta A-Plate (includes items 4 through 7) ...................................................
Bushing, Urethane .........................................................................................................................
Sleeve, Delta Inner .........................................................................................................................
Sleeve, Delta Outer ........................................................................................................................
Delta A-Plate ....................................................................................................................................
Delta Shock and Gear Support Assembly ...................................................................................
A-Plate Strap ..........................................................................................................................................
Brake Cable Guide Bracket ................................................................................................................
Nut - Hex Locking, M12 X 1.25 .........................................................................................................
Shock Absorber, Front, Common ...................................................................................................
Asm, Tie Rod (includes items 14 through 18) .............................................................................
Nut, 12mm Hex ...............................................................................................................................
End, Tie Rod M12 X 1.25 Rh ........................................................................................................
End, Tie Rod, M12 X 1.25, Lh .......................................................................................................
Rod, Tie, Male Thd ..........................................................................................................................
Nut, Jam, M12-1.25, Lh .................................................................................................................
Screw, 3/8-16 X 2.25 Hx Hd Cap ......................................................................................................
Locknut, 3/8-16 Hex ............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
6
2
1
1
1
1
1
3
2
1
1
1
1
1
1
4
13
Page 5-9
5
G
E
D
5
G
E
19
D
7
3
10
5
18
8
9
1
2
9
11
8
13
14
13
12
15
16
12
17
4
19
13
6
18
000313-001
Page 5-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT SUSPENSION, LOWER – VILLAGER
6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1010124
1010150
1014276
1016384
1016386
1016387
1016389
102564002
102684501
102766301
103628801
1012303
1015583
103502701
2402
357
706
7270
8754
8755
Plate, Spring Mount ..................................................................................................................................
Bearing, Thrust ............................................................................................................................................
Plate, Front Spring Retainer ...................................................................................................................
Clevis, Delta Upper ....................................................................................................................................
King Pin Assembly .....................................................................................................................................
Screw, 3/8-16 X 2.75 Hx Hd Cap ............................................................................................................
Washer, 1.125 Od Wave ...........................................................................................................................
Washer-1/2 Conical, Yellow ....................................................................................................................
Washer, M12 Hard Regular .....................................................................................................................
Nut, 1/2-20, Center Lock ..........................................................................................................................
Spring Asm, Front, 2 Leaf (includes items 12 through 14) ..........................................................
Bushing, Steel ........................................................................................................................................
Bushing, Urethane ...............................................................................................................................
Spring, Front, 2 Leaf .............................................................................................................................
Screw, 3/8-16 X 2.25 Hx Hd Cap ............................................................................................................
Lockwasher, 3/8 Split ................................................................................................................................
Nut, Hex 3/8-16 ...........................................................................................................................................
Bolt, 3/8-16 X 4.50 Hex Head .................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
Screw, 3/8-16 X 3.375 Hex Cap ..............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
1
2
2
2
2
2
2
2
1
2
4
1
4
4
4
4
8
2
Page 5-11
5
G
E
D
5
G
E
20
21
20
8
D
15
14
13
19
17
12
18
16
21
2
16
12
9
16
20
19
2
10
19
20
5
7
4
6
3
11
11
000314-002
Page 5-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT SUSPENSION, UPPER – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101637605
1010138
1016353
1016346
1016349
1016350
1016351
1016385
1017266
101955001
102289201
103351001
N/A
1013042
102022601
102022602
103354701
103653501
2402
8754
Subasm, Front Susp. -3 Leaf (includes items 2 through 20) ........................................................
Locknut, 3/8-16 Dimpled ...................................................................................................................
Sub-Assembly, Delta A-Plate (includes items 4 through 7) ...................................................
Bushing, Urethane .........................................................................................................................
Sleeve, Delta Inner .........................................................................................................................
Sleeve, Delta Outer ........................................................................................................................
Delta A-Plate ....................................................................................................................................
Delta Shock and Gear Support Assembly ...................................................................................
A-Plate Strap ..........................................................................................................................................
Brake Cable Guide Bracket ................................................................................................................
Nut - Hex Locking, M12 X 1.25 .........................................................................................................
Shock Absorber, Front, Common ...................................................................................................
Asm, Tie Rod (includes items 14 through 18) .............................................................................
Nut, 12mm Hex ...............................................................................................................................
End, Tie Rod M12 X 1.25 Rh ........................................................................................................
End, Tie Rod, M12 X 1.25, Lh .......................................................................................................
Rod, Tie, Male Thd ..........................................................................................................................
Nut, Jam, M12-1.25, Lh .................................................................................................................
Screw, 3/8-16 X 2.25 Hx Hd Cap ......................................................................................................
Locknut, 3/8-16 Hex ............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
6
2
1
1
1
1
1
2
2
1
1
1
1
1
1
4
13
Page 5-13
5
G
E
D
5
11
G
E
5
9
7
18
D
19
10
2
7
16
11
5
19
9
10
1
2
3
8
6
20
14
19
8
14
14
13
12
15
17
13
18
4
20
14
6
19
000313-002
Page 5-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT SUSPENSION, LOWER – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1010124
1010150
1010200
1014276
1016384
1016386
1016387
1016389
102564002
102684501
102766301
103628901
1012303
1015583
103502801
2402
357
706
8754
8755
Plate, Spring Mount ..................................................................................................................................
Bearing, Thrust ............................................................................................................................................
Bolt, 3/8-16 X 4.25 Hex Head .................................................................................................................
Plate, Front Spring Retainer ...................................................................................................................
Clevis, Delta Upper ....................................................................................................................................
King Pin Assembly .....................................................................................................................................
Screw, 3/8-16 X 2.75 Hx Hd Cap ............................................................................................................
Washer, 1.125 Od Wave ...........................................................................................................................
Washer-1/2 Conical, Yellow ....................................................................................................................
Washer, M12 Hard Regular .....................................................................................................................
Nut, 1/2-20, Center Lock ..........................................................................................................................
Spring Asm, Front, 3 Leaf (includes items 13 through 15) ..........................................................
Bushing, Steel ........................................................................................................................................
Bushing, Urethane ...............................................................................................................................
Spring, Front, 3 Leaf .............................................................................................................................
Screw, 3/8-16 X 2.25 Hx Hd Cap ............................................................................................................
Lockwasher, 3/8 Split ................................................................................................................................
Nut, Hex 3/8-16 ...........................................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
Screw, 3/8-16 X 3.375 Hex Cap ..............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
4
1
2
2
2
2
2
2
2
1
2
4
1
4
4
4
8
2
Page 5-15
5
G
E
D
5
G
E
19
4
3
D
17
15
6
21
9
16
8
12
7
5
18
9
4
1
20
3
2
14
4
3
12
10
11
6
9
8
12
7
13
21
5
9
4
3
1
2
20
000310-002
Page 5-16
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT SPINDLES AND HUBS –
VEHICLES WITH FOUR-WHEEL BRAKES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1010005
1011393
7274
7308
1011887
1011889
1011153
103477901
7308
103717302
1015597
N/A
7048
8067
103717402
1015597
N/A
7048
8067
7840
7910
Washer, 3/4 Flat ..........................................................................................................................................
Hub Bearing Package (includes items 3 and 4) ...............................................................................
Bearing, Front Hub Wheel .................................................................................................................
Race, Front Hub Bearing ....................................................................................................................
Dust Cover ....................................................................................................................................................
Hub (includes items 7 through 9) ........................................................................................................
Front Hub ................................................................................................................................................
Lug Stud, 1/2-20 Unf, 4037 ................................................................................................................
Race, Front Hub Bearing ....................................................................................................................
Asm, Spindle, Lh, 4wb, Sp (includes items 11 through 14) .........................................................
Fitting, 1/4-28 Thread-Forming Grease ........................................................................................
Subasm, Spindle, Lh, 4wb .................................................................................................................
Bushing, Flanged Bronze ...................................................................................................................
Bushing, Bronze Spindle ....................................................................................................................
Asm, Spindle, Rh, 4wb, Sp (includes items 16 through 19) .........................................................
Fitting, 1/4-28 Thread-Forming Grease ........................................................................................
Subasm, Spindle, Rh, 4wb .................................................................................................................
Bushing, Flanged Bronze ...................................................................................................................
Bushing, Bronze Spindle ....................................................................................................................
Nut, 3/4-16 Hex Slotted ...........................................................................................................................
Pin, 5/32 X 1.00 Cotter ..............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
4
1
1
2
2
1
4
2
1
1
1
1
1
1
1
1
1
1
2
2
Page 5-17
5
G
E
D
5
G
E
2
28
D
1
5
24
17
3
18
25
8
7
14
9
19
21
20
12
26
13
6
22
27
29
15
23
10
16
11
24
000960-001
Page 5-18
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
STEERING GEAR ASSEMBLY
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1013042
102022602
102289201
103601501
1013035
1013044
1013051
1013052
101879401
101879501
101879601
101879701
101879801
101879901
101880001
101880101
101880201
101880301
N/A
N/A
N/A
N/A
N/A
8990
103653401
1624
334
7555
8754
Nut, 12mm Hex ...........................................................................................................................................
End, Tie Rod, M12 X 1.25, Lh ..................................................................................................................
Nut - Hex Locking, M12 X 1.25 ..............................................................................................................
Asm, Steering Rack And Pinion (includes items 5 through 24) .................................................
Bellows, Long .........................................................................................................................................
Rack Screw Locknut .............................................................................................................................
Snap Ring ................................................................................................................................................
Seal, Steering Pinion Dust .................................................................................................................
Bearing, Ball ............................................................................................................................................
Stop Washer ...........................................................................................................................................
Stop Ring, C-Type .................................................................................................................................
Support Yoke .........................................................................................................................................
Rack Guide Pressure Spring ..............................................................................................................
Ring, Stop, C-Type ................................................................................................................................
Bellows, Short ........................................................................................................................................
Dust Seal Retaining Ring ...................................................................................................................
Inner Ball Joint Asm .............................................................................................................................
Washer, Tab .............................................................................................................................................
Box, Steering Gear ................................................................................................................................
Bearing, Lower Pinion .........................................................................................................................
Pinion, Steering .....................................................................................................................................
Screw, Rack Guide ................................................................................................................................
Rack, Steering ........................................................................................................................................
Tie Wrap, 8" Nylon ................................................................................................................................
Link, Drag, Male Thd .................................................................................................................................
Screw, 3/8-16 X 1.50 Hex-Head Cap ....................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Nut, 1/2-20 Hex, Left-Hand Thread ......................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
3
3
1
3
Page 5-19
5
G
E
D
5
G
16
15
E
D
8
10
10
6
5
6
16
10
13
15
7
16
15
PASSENGER’S SIDE
(NOT SHOWN)
12
10
14
DRIVER’S SIDE
(SHOWN)
11
6
10
4
3
3
9
1
2
4
000308-002
Page 5-20
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR SUSPENSION – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1010145
1011415
1010142
1010144
1012180
1012303
1012304
1013207
1014555
1015583
101926501
101929401
102871801
103350901
8754
8755
Nut, 3/8-24 Hex ...........................................................................................................................................
Kit, Shock Absorber Cushion (includes items 3 and 4) .................................................................
Cushion, Shock Absorber ..................................................................................................................
Retainer, Shock Absorber Cushion .................................................................................................
U-Bolt .............................................................................................................................................................
Bushing, Steel ..............................................................................................................................................
Shackle, Rear Spring .................................................................................................................................
Hanger, Brake Cable ..................................................................................................................................
Locknut, 7/16-14 Nylon Hex ..................................................................................................................
Bushing, Urethane .....................................................................................................................................
Bracket, Left-Hand .....................................................................................................................................
Bracket, Right ..............................................................................................................................................
Spring, Multi Leaf .......................................................................................................................................
Shock Absorber, Rear, Utility ..................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
Screw, 3/8-16 X 3.375 Hex Cap ..............................................................................................................
4
4
2
2
2
6
4
2
4
12
1
1
2
2
6
6
Note: Only the driver-side rear suspension is shown. Parts for the passengerside rear suspension are identical except for the leaf spring/shock
mounting plate.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 5-21
5
G
E
D
5
G
16
11
E
D
13
10
10
7
9
7
11
10
12
16
14
11
16
PASSENGER’S SIDE
(NOT SHOWN)
5
10
15
DRIVER’S SIDE
(SHOWN)
6
7
10
4
3
3
8
1
Page 5-22
2
4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000309-003
REAR SUSPENSION – IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1010145
1011415
1010142
1010144
1012181
1012182
1012303
1014555
1014902
1015583
102066201
102871801
102891101
102917101
103351101
8754
Nut, 3/8-24 Hex ...........................................................................................................................................
Kit, Shock Absorber Cushion (includes items 3 and 4) .................................................................
Cushion, Shock Absorber ..................................................................................................................
Retainer, Shock Absorber Cushion .................................................................................................
Bracket, Shock Mounting, Right (Passenger) ...................................................................................
Bracket, Shock Mounting, Left (Driver) ..............................................................................................
Bushing, Steel ..............................................................................................................................................
Locknut, 7/16-14 Nylon Hex ..................................................................................................................
U-Bolt .............................................................................................................................................................
Bushing, Urethane .....................................................................................................................................
Screw, 3/8-16 X 3.50 Hex Cap ................................................................................................................
Spring, Multi Leaf .......................................................................................................................................
Clamp, Cable, Brake, Sym ........................................................................................................................
Weldment, Shackle ....................................................................................................................................
Shock, Absorber, Utility ...........................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
4
4
2
2
1
1
6
4
2
12
6
2
2
2
2
6
Note: Only the driver-side rear suspension is shown. Parts for the passengerside rear suspension are identical except for the leaf spring/shock
mounting plate.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 5-23
5
G
E
D
5
G
15
E
9
2
13
1
D
1
13
7
6
11
13
1
1
13
8
10
5
2
9
15
1
12
5
14
4
3
000306-001
Page 5-24
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
STABILIZER BAR – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1015453
1015457
1015613
1015614
1015760
1016813
1016814
1242
357
7173
7174
7311
808
8233
8861
Compression Mount .................................................................................................................................
Spacer, 0.720" ..............................................................................................................................................
Bushing, Stabilizer Bar ..............................................................................................................................
Support, Bushing .......................................................................................................................................
Stabilizer Bar ................................................................................................................................................
Mounting Bracket, Stabilizer Bar ..........................................................................................................
Link, Stabilizer Bar ......................................................................................................................................
Nut, 5/16-18 Hex ........................................................................................................................................
Lockwasher, 3/8 Split ................................................................................................................................
Screw, 5/16-18 X 0.75 Hex-Head Cap ..................................................................................................
Lockwasher, 5/16 Split .............................................................................................................................
Screw, 1/4-20 X 2.00 Hex-Head Cap ....................................................................................................
Washer, 3/8 Type B Flat ............................................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Bolt, 3/8-16 X 1.75 Hex .............................................................................................................................
8
4
2
2
1
2
2
8
4
8
8
8
8
8
4
Note: Only the driver side of the stabilizer bar is shown. Parts for the
passenger side of the stabilizer bar are identical.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 5-25
5
G
E
D
5
G
E
D
ELECTRICAL SYSTEM – GASOLINE
VEHICLES
6
G
E
D
6
G
E
D
000574-001
Page 6-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
6
G
E
D
000574-001
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 6-3
6
G
E
D
See previous two pages for illustration.
Page 6-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
WIRING – VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
103197301
N/A
Asm, Wire Harness, Stretch, Gas ...........................................................................................................
Wire Harness, Hd Lght, Ca, Gas .............................................................................................................
1
1
6
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 6-5
6
G
E
D
000575-001
Page 6-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
6
G
E
D
000575-001
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 6-7
6
G
E
D
See previous two pages for illustration.
Page 6-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
WIRING – GASOLINE VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
103197401
103254401
Asm, Wire Harness, Villager 8, Gas .......................................................................................................
Wire Harness, Lght Pkg, V8, El ...............................................................................................................
1
1
6
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 6-9
6
G
19
20
E
D
2
31
30
18
6
5
3
21
33
17
1
13
12
11
7
4
22
23
32
2
27
28
25
26
29
24
000335-001
Page 6-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BODY ELECTRICAL COMPONENTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
1010909
1011229
1013357
1015720
1016
1016356
1016859
1011229
1012431
1015720
1016849
1016851
1016857
8056
8057
8058
1017721
1017853
101914401
102199001
183
304
332
4029
1011825
1014530
101955101
7820
N/A
7591
7893
8233
8639
Screw, #10-32 X 1.25 Rd Hd Mch ..........................................................................................................
Locknut, #6-32 Whiz .................................................................................................................................
Rivet, 5/32 Aluminum Pop ......................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head .................................................................................................
Lockwasher, #10 Split ...............................................................................................................................
Terminal Block with Insulator ................................................................................................................
Kit, Reverse Buzzer (includes items 8 through 16) .........................................................................
Locknut, #6-32 Whiz ............................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Wire Assembly Black #18 ...................................................................................................................
Screw, #4-40 X 0.75 Round-Head Machine .................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Limiter, Voltage ...........................................................................................................................................
Screw, #6-32 X 0.75 Hex-Head Machine ............................................................................................
Assembly, Voltage Suppressor ..............................................................................................................
Relay, 12-Volt ...............................................................................................................................................
Washer, #10 Type A Flat ...........................................................................................................................
Screw, 1/4-20 X 1.0 Hex-Head Cap ......................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Horn (includes items 25 through 29) ..................................................................................................
Horn Bracket ..........................................................................................................................................
Horn, 12-VDC .........................................................................................................................................
Nut, M6 Hex ............................................................................................................................................
Washer, 5/16 Internal-Tooth .............................................................................................................
5/16 Ring Term. .....................................................................................................................................
Washer, #6 Flat ............................................................................................................................................
Nut, #10-32 Hex ..........................................................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Tie Wrap, 11" Nylon ...................................................................................................................................
1
3
2
1
1
1
1
1
2
1
2
1
1
2
2
2
1
2
1
1
1
2
2
1
1
1
1
1
1
2
1
2
4
Note: Items 8 through 10, and 14 through 16 are included in the reverse
buzzer kit, but are not used in this application.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 6-11
6
G
E
D
6
G
E
D
11
14
15
13
20
17
12
19
18
16
1
6
3
5
7
2
9
4
8
10
000073-001
Page 6-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
HEADLIGHTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101988001
1013461
1016880
1017
1017062
1017064
1017065
101987901
101988101
101988201
101988002
1013461
1016879
1017
1017062
1017064
1017065
101987901
101988101
101988201
Headlight Assembly, Driver-Side Single Beam (includes items 2 through 10) ....................
Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................
Headlight Bezel, Left ...........................................................................................................................
Nut, #10-24 Stainless-Steel Hex Machine ....................................................................................
Turn Signal Lens Assy ..........................................................................................................................
Mounting Bracket .................................................................................................................................
Retainer, Headlight ..............................................................................................................................
Connector Harness Assembly, Headlight ....................................................................................
Bulb, Headlight ......................................................................................................................................
Lens, Headlight .....................................................................................................................................
Headlight Assy, Passenger-Side Single Beam (includes items 12 through 20) ....................
Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................
Headlight Bezel, Right ........................................................................................................................
Nut, #10-24 Stainless-Steel Hex Machine ....................................................................................
Turn Signal Lens Assy ..........................................................................................................................
Mounting Bracket .................................................................................................................................
Retainer, Headlight ..............................................................................................................................
Connector Harness Assembly, Headlight ....................................................................................
Bulb, Headlight ......................................................................................................................................
Lens, Headlight .....................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
1
2
1
2
1
1
1
1
1
2
1
2
1
2
1
1
1
1
Page 6-13
6
G
E
D
6
1
G
15
E
D
33
36
31
32
27
7
34
13
12
35
26
22
25
16
24
34
28
10
6
11
29
20
21
41
8
5
18
38
20
20
10
20
17
11
20
9
23
19
40
39
2
14
4
37
30
000328-003
Page 6-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ELECTRICAL COMPONENT BOX – VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1015752
1016423
N/A
1010954
1012295
1012431
1013589
1013609
1014065
1014119
1014145
1014807
1014948
1015345
1015372
1015373
1015405
1015737
1015741
1015752
1015878
1016
1016997
1017
1017006
1017239
1017243
101856102
N/A
103197301
1242
183
7893
8057
8058
8450
8717
8990
1241
7473
7818
Screw, #12-16 X 0.625 Hi-Lo ...................................................................................................................
Fuse, 20-Amp ...............................................................................................................................................
Asm, Electrical Component Box (includes items 4 through 38) ................................................
Stud, 1/4-28 X 0.560 Ball ....................................................................................................................
Fuse, 10-Amp .........................................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Ring, 0.338" Internal Retaining ........................................................................................................
Solenoid, 12-Volt ..................................................................................................................................
Washer, 0.38" ID Delrin Flat ...............................................................................................................
Wire Assembly #6 Red ........................................................................................................................
Bushing, Secondary Weight, Split ..................................................................................................
Switch, Limit ...........................................................................................................................................
Diode ........................................................................................................................................................
Bell Crank and Shaft Assembly ........................................................................................................
Cover, Electric Box ................................................................................................................................
Cam, Electric Box ..................................................................................................................................
Bolt, Carriage, 5/16-18 X 2.0 .............................................................................................................
Wire Assy, #10 Red ...............................................................................................................................
Fuse Block ...............................................................................................................................................
Screw, #12-16 X 0.625 Hi-Lo .............................................................................................................
Screw, #4-40 Hex Head Machine ....................................................................................................
Lockwasher, #10 Split ..........................................................................................................................
Electrical Component Box .................................................................................................................
Nut, #10-24 Stainless-Steel Hex Machine ....................................................................................
Wire Assembly Orange #18 ...............................................................................................................
Relay ..........................................................................................................................................................
Mounting Bracket, Relay ....................................................................................................................
Screw, 1/4-15 X 1.50 Hi-lo Hex .........................................................................................................
Asm, Voltage Regulator Key Sta ......................................................................................................
Asm, Wire Harness, Stretch, Gas ......................................................................................................
Nut, 5/16-18 Hex ...................................................................................................................................
Washer, #10 Type A Flat ......................................................................................................................
Nut, #10-32 Hex ....................................................................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Screw, #10-24 X 0.50 Hex-Head .......................................................................................................
Locknut, 1/4-28 Nylon Insert ............................................................................................................
Tie Wrap, 8" Nylon ................................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Bolt, Carriage, 5/16-18 X 1.5 ..................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
3
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
2
1
2
4
2
1
1
3
2
2
1
Page 6-15
6
G
E
D
6
1
G
15
E
D
33
36
31
32
27
7
34
13
12
35
26
22
25
16
24
34
28
10
6
11
29
20
21
41
8
5
18
38
20
20
10
20
17
11
20
9
23
19
40
39
2
14
4
37
30
000328-003
Page 6-16
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ELECTRICAL COMPONENT BOX – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1015752
1016423
N/A
1010954
1012295
1012431
1013589
1013609
1014065
1014119
1014145
1014807
1014948
1015345
1015372
1015373
1015405
1015737
1015741
1015752
1015878
1016
1016997
1017
1017006
1017239
1017243
101856102
N/A
103197401
1242
183
7893
8057
8058
8450
8717
8990
1241
7473
7818
Screw, #12-16 X 0.625 Hi-Lo ...................................................................................................................
Fuse, 20-Amp ...............................................................................................................................................
Asm, Electrical Component Box (includes items 4 through 38) ................................................
Stud, 1/4-28 X 0.560 Ball ....................................................................................................................
Fuse, 10-Amp .........................................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Ring, 0.338" Internal Retaining ........................................................................................................
Solenoid, 12-Volt ..................................................................................................................................
Washer, 0.38" ID Delrin Flat ...............................................................................................................
Wire Assembly #6 Red ........................................................................................................................
Bushing, Secondary Weight, Split ..................................................................................................
Switch, Limit ...........................................................................................................................................
Diode ........................................................................................................................................................
Bell Crank and Shaft Assembly ........................................................................................................
Cover, Electric Box ................................................................................................................................
Cam, Electric Box ..................................................................................................................................
Bolt, Carriage, 5/16-18 X 2.0 .............................................................................................................
Wire Assy, #10 Red ...............................................................................................................................
Fuse Block ...............................................................................................................................................
Screw, #12-16 X 0.625 Hi-Lo .............................................................................................................
Screw, #4-40 Hex Head Machine ....................................................................................................
Lockwasher, #10 Split ..........................................................................................................................
Electrical Component Box .................................................................................................................
Nut, #10-24 Stainless-Steel Hex Machine ....................................................................................
Wire Assembly Orange #18 ...............................................................................................................
Relay ..........................................................................................................................................................
Mounting Bracket, Relay ....................................................................................................................
Screw, 1/4-15 X 1.50 Hi-lo Hex .........................................................................................................
Asm, Voltage Regulator Key Sta ......................................................................................................
Asm, Wire Harness, Villager 8, Gas ..................................................................................................
Nut, 5/16-18 Hex ...................................................................................................................................
Washer, #10 Type A Flat ......................................................................................................................
Nut, #10-32 Hex ....................................................................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Screw, #10-24 X 0.50 Hex-Head .......................................................................................................
Locknut, 1/4-28 Nylon Insert ............................................................................................................
Tie Wrap, 8" Nylon ................................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
Bolt, Carriage, 5/16-18 X 1.5 ..................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
3
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
2
1
2
4
2
1
1
3
2
2
1
Page 6-17
6
G
E
D
6
24
G
25
E
D
7
4
15
14
11
21
1
3
2
17
6
20
12
16
13
23
19
10
18
8
Page 6-18
9
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000576-001
INSTRUMENT PANEL AND ELECTRICAL COMPONENTS –
GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1011382
1013494
1015528
103180101
N/A
1012505
1016630
1016849
1016851
101804301
101825102
101826401
101830601
101830701
101834502
101851101
102977001
103199001
103199101
103205401
103210201
103390801
103348501
103348601
103348201
N/A
Washer, #10 Pan-Head Screw ................................................................................................................
Cover, Screw Head .....................................................................................................................................
Screw, #10 x 1-1/4 Phillips Head ...........................................................................................................
Cover, Hole, Switch, Rocker ....................................................................................................................
Asm, Dash, Gas, Key Start (Instrument Panel) (includes items 6 through 22) ......................
Keys (set of 2) .........................................................................................................................................
Light, Oil ...................................................................................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................................................
Decal, Off/On/Start ..............................................................................................................................
Key Switch, 12-Volt, Off/On/Start ...................................................................................................
Screw and Washer Assembly ...........................................................................................................
Nut, Key Switch .....................................................................................................................................
Cap, Black Key Switch .........................................................................................................................
Washer, Key Switch ..............................................................................................................................
Panel, Dash, Center, Gas (Instrument Panel) ...............................................................................
Brush, Closeout, FNR ...........................................................................................................................
Washer, Retaining, Brush, FNR .........................................................................................................
Decal, Warning, Rollover, Utl ............................................................................................................
Decal, Forward/Reverse, Gas ............................................................................................................
Kit, F-h Replmnt Utl Pre2007 (includes items 23 through 26) ..............................................
Asm Wire Meter F-h Jumper .......................................................................................................
Gauge, Fuel-hour,sep Gnd,utl (includes item 25) ...............................................................
Clip, Meter, Round ....................................................................................................................
Instr, F-h Replmnt Pre2007 .........................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
2
2
2
1
1
1
2
1
2
1
1
5
1
1
1
1
2
2
1
1
1
1
1
1
1
Page 6-19
6
G
E
D
6
G
E
D
7
8
9
2
4
3
12
1
10
6
11
3
Page 6-20
4
2
5
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000331-003
HORN AND BRAKE SWITCHES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
1011280
1011439
1011557
101932201
101957101
101969701
102517601
102529201
103618101
1241
7173
7473
Locknut, 5/16-18 ........................................................................................................................................
Switch, Limit ................................................................................................................................................
Screw, #6-32 X 1.00 Hex-Head Machine ............................................................................................
Locknut, #6-32 Nylon ...............................................................................................................................
Bracket, Brake Light Switch ....................................................................................................................
Horn Button and Wire Assembly ..........................................................................................................
Subasm, Horn Button Harness ..............................................................................................................
Wire Cover, Steering Column .................................................................................................................
Harness, Jumper, Horn .............................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 5/16-18 X 0.75 Hex-Head Cap ..................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
4
4
1
1
1
1
1
1
1
1
Page 6-21
6
G
E
D
6
23
G
E
19
21
13
5
7
12
32
D
30
31
15
16
14
18
6
17
22
25
3
24
29
35
27
11
2
28
4
10 37
34
9
33 38
8
36
000124-001
Page 6-22
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
STARTER/GENERATOR ASSEMBLY
MODEL G425419 – GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
101833701
1013001
1013003
1013005
101301102
101878101
101869302
101874901
101875001
101875101
101875201
101875301
101875401
101875501
101875601
101875701
101875802
101876001
101876202
101876301
1012991
1017653
101876402
101876501
101896501
N/A
N/A
N/A
N/A
101877601
101877701
101879001
101939901
101875102
1013003
1014289
101875101
101939901
Starter/Generator (cw) (includes items 2 through 33) .................................................................
Bearing, Output Shaft Ball .................................................................................................................
Key, Starter/Generator ........................................................................................................................
Bearing, Ball ............................................................................................................................................
Brush Holder Assembly (cw) (includes item 6) ..........................................................................
Brush Spring Set .............................................................................................................................
Brush and Screw Set (cw) ..................................................................................................................
Front Bracket ..........................................................................................................................................
Retainer ....................................................................................................................................................
Armature .................................................................................................................................................
Field Coil Housing ................................................................................................................................
Pole Set ....................................................................................................................................................
Screw Set .................................................................................................................................................
Field Stator Coil Assembly .................................................................................................................
F Insulator Set ........................................................................................................................................
DF Insulator ............................................................................................................................................
A Connector (cw) ..................................................................................................................................
Screw and Mold Assembly ................................................................................................................
Brush Connector Assembly (cw) .....................................................................................................
Cover Set (includes items 21 and 22) ............................................................................................
Brush Inspection Port Cover ......................................................................................................
Brush Port Cover w/Drain ............................................................................................................
Rear Bracket (cw) ..................................................................................................................................
Nut and Screw Set (includes items 25 through 29) ..................................................................
Brush Holder Asm Screw .............................................................................................................
Washer, M5 Flat ...............................................................................................................................
Washer, M14 Lock ..........................................................................................................................
Nut, Hex, M14 x 2 ...........................................................................................................................
Screw, M5 x 0.8 x 18mm ..............................................................................................................
Nut and Washer Set .............................................................................................................................
Nut and Washer Set .............................................................................................................................
Through Bolt Set ...................................................................................................................................
Spacer .......................................................................................................................................................
Armature Asm Conversion Kit (includes items 35 through 38) .................................................
Key, Starter/Generator ........................................................................................................................
Pulley, Starter/Generator ...................................................................................................................
Armature .................................................................................................................................................
Spacer .......................................................................................................................................................
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
2
2
1
3
1
1
1
2
1
1
1
3
2
1
2
1
1
1
1
1
1
Note: Item 36 will ONLY fit Model G425419 Starter/Generator.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 6-23
6
G
E
D
6
G
E
D
6
10
12
1
11
8
1
11
2
9
5
7
11
3
4
000239-001
Page 6-24
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 STARTER/GENERATOR MOUNTING – GASOLINE
VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
1012830
101524002
1015932
1016074
1016883
101837301
101916701
1241
1242
705
7174
8754
Screw, M8-125 X 22 Hex-Head ..............................................................................................................
Bracket, Starter/Generator Mounting ................................................................................................
Bolt, Carriage, 5/16-18 ..............................................................................................................................
Screw, M8-1.25 X 18mm Torx ................................................................................................................
Bracket, Starter/Generator Adjustment .............................................................................................
Wire Assy, #6 Green ...................................................................................................................................
V-Belt ..............................................................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Nut, 5/16-18 Hex ........................................................................................................................................
Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................
Lockwasher, 5/16 Split .............................................................................................................................
Locknut, 3/8-16 Hex ..................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
1
1
1
1
1
1
1
2
3
2
Page 6-25
6
G
E
D
6
G
5
6
E
D
3
4
1
8
2
7
9
7
9
000240-001
Page 6-26
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERY – GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
1010934
1014288
1014375
101898001
102355301
N/A
1241
7173
7473
Screw, 5/16-18 X 1.00 Hex Cap ..............................................................................................................
Screw, 5/16-18 X 0.75 Thread-Forming ..............................................................................................
Screw, 3/8-16 X 0.50 Stainless Steel Hex-Head ...............................................................................
Clamp, Battery .............................................................................................................................................
Lockwasher, #10 Split Ss ..........................................................................................................................
Battery, Start, 12v .......................................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 5/16-18 X 0.75 Hex-Head Cap ..................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
2
1
2
1
2
1
2
Page 6-27
6
G
E
D
6
G
E
D
4
2
8
6
3
5
7
000755-001
Page 6-28
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
OPERATION AND MAINTENANCE SWITCH
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
N/A
101908401
101922501
103198401
103205501
332
8233
8248
Switch, Operation/Maintenance (includes items 2 through 5) .................................................
Boot, Switch ............................................................................................................................................
Bracket, Tow/Run Switch Mounting ..............................................................................................
Switch, Toggle, SPDT ...........................................................................................................................
Decal, Run/Service Switch .................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 0.75 Truss-Head Machine ........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
2
2
2
Page 6-29
6
G
E
D
6
G
E
D
15
16
12
7
14
17
18
22
21
2
5
6
4
25
Page 6-30
19
20
23
24
1
3
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000348-003
ELECTRICAL COMPONENTS, REAR BODY
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1011497
1011498
1011557
1011558
1011571
1011610
1016859
1011229
1012431
1015720
1016849
1016851
1016857
8056
8057
8058
1017035
N/A
1011582
1011843
N/A
1017699
N/A
N/A
7591
Bezel, Taillight .............................................................................................................................................
Screw, #8-32 X 0.50 Oval-Head .............................................................................................................
Screw, #6-32 X 1.00 Hex-Head Machine ............................................................................................
Nut, #6-32 Hex ............................................................................................................................................
Nut, #8-32 Hex ............................................................................................................................................
Lockwasher, #8 Split Ss ............................................................................................................................
Kit, Reverse Buzzer (includes items 8 through 16) .........................................................................
Locknut, #6-32 Whiz ............................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Wire Assembly Black #18 ...................................................................................................................
Screw, #4-40 X 0.75 Round-Head Machine .................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Taillight Assembly (includes items 18 through 22) .......................................................................
Light, Tail (includes items 19 through 21) ...................................................................................
Taillight Bulb ....................................................................................................................................
Taillight Lens ....................................................................................................................................
Base, Taillight ...................................................................................................................................
Hardware Kit, Tail Light (includes items 23 and 24) .................................................................
Gasket .................................................................................................................................................
Screw, Tapered ................................................................................................................................
Washer, #6 Flat ............................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
4
4
4
4
4
1
1
2
1
2
1
1
2
2
2
2
1
1
1
1
1
1
2
4
Page 6-31
6
G
E
D
6
G
E
D
FE350 ENGINE – S27
7
G
E
D
7
G
E
D
11
8
14
1
12
5
15
16
6
2
9
10
13
3
7
4
000203-001
Page 7-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE – OIL CIRCULATION
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1016429
1016432
1016457
1016467
1016473
101648203
1016502
1016537
1016570
1016576
1016581
1017442
1017456
1017458
1017460
1017507
Seat, Value Oil Press Relief ......................................................................................................................
Gasket, Drain Plug .....................................................................................................................................
Bolt, Flange Head .......................................................................................................................................
Filter, Oil .........................................................................................................................................................
Plate, Oil Pump ...........................................................................................................................................
Oil Pump And Rotor ..................................................................................................................................
Bracket, Oil Filter Mount ..........................................................................................................................
Ball, Steel, Press, Relief ..............................................................................................................................
O-Ring ............................................................................................................................................................
Plug, Drain ....................................................................................................................................................
Spring .............................................................................................................................................................
Gasket ............................................................................................................................................................
Bolt, Flanged ................................................................................................................................................
Filter ................................................................................................................................................................
Cover, Pump .................................................................................................................................................
Plug .................................................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
2
1
1
1
1
1
1
1
1
1
6
1
1
2
Page 7-3
7
G
E
D
7
G
E
D
11
6
16
15
7
3
6
13
6
2
16
7
10
12
1
6
4
8
9
14
000201-002
Page 7-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE WITHOUT ACR (AUTOMATIC COMPRESSION
RELEASE) – SHROUDS AND BRACKETS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1015332
1015649
1015969
101887601
103386202
1016456
1016507
1016531
1016539
1016547
1017474
1017475
1017476
1017486
101916101
N/A
Wire Assembly, #10, Uninsulated .........................................................................................................
Shroud, Fan ..................................................................................................................................................
Screw, M6-1.00 X 10mm Pan Hd ...........................................................................................................
Locknut, M6-1.00 Nylon Insert ..............................................................................................................
Engine, FE350 S27 (includes items 6 through 16) ..........................................................................
Bolt, Flange Head, M6 x 1 x 12 mm ................................................................................................
Bolt, Two-Ended ....................................................................................................................................
Dipstick ....................................................................................................................................................
O-Ring .......................................................................................................................................................
Nut, M6 Flange ......................................................................................................................................
Shroud, Engine ......................................................................................................................................
Shroud, Engine ......................................................................................................................................
Shroud, Engine ......................................................................................................................................
Tube, Oil Filler ........................................................................................................................................
Housing, FE350 Fan .............................................................................................................................
Washer, 6mm Flat .................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
4
1
1
16
1
1
1
1
1
1
1
1
1
1
Page 7-5
7
G
E
D
7
G
E
D
6
9
16
17
13
1
4
14
11
7
5
2
12
3
10
15
8
000202-002
Page 7-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS26 FE350 ENGINE – IGNITION COMPONENTS AND FLYWHEEL
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1016455
1016544
1016561
1016562
1016587
1016588
1017448
1017455
1017463
1017490
101916301
N/A
103616501
103616601
103616701
103616801
AM1232301
Bolt, Flange Head .......................................................................................................................................
Screw ..............................................................................................................................................................
Clamp .............................................................................................................................................................
Key ...................................................................................................................................................................
Clamp .............................................................................................................................................................
Tube, 7mm X 10mm X 70mm ................................................................................................................
Bolt, Flanged ................................................................................................................................................
Plate, Flywheel Fan ....................................................................................................................................
Cap Asm Plug ..............................................................................................................................................
Washer, Flat ..................................................................................................................................................
Fan (cw) .........................................................................................................................................................
Nut, Hex, 18 mm Fine ...............................................................................................................................
Ignition, Coil Asm .......................................................................................................................................
Flywheel Comp ...........................................................................................................................................
Ignition, Wire Lead ....................................................................................................................................
Ignition, Grommet .....................................................................................................................................
Spark Plug, BPR2ES ....................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
Page 7-7
7
G
E
D
7
G
E
D
14
12
4
3
2
23
8
32
17
1
31
30
21
13
7
33
9
10
29
16
19
18
5
15
11
22
6
20
27
000204-002
Page 7-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS26 FE350 ENGINE – CYLINDER HEAD
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1016436
1016449
1016450
1016451
1016452
1016458
1016474
1016479
1016483
1016489
1016517
1016542
1016544
1016545
1016549
1016563
1016566
1016569
1016583
1017434
1017445
1017454
1017473
102304801
1016440
1016904
1017434
1017443
103615601
103615701
103616301
Gasket, Rocker Case ..................................................................................................................................
Retainer, Valve Spring ..............................................................................................................................
Collet ..............................................................................................................................................................
Arm, Rocker ..................................................................................................................................................
Shaft, Rocker ................................................................................................................................................
Bolt, Flange Head, M8 x 1.25 x 45 mm ...............................................................................................
Plate ................................................................................................................................................................
Seat, Spring ..................................................................................................................................................
Valve ...............................................................................................................................................................
Stud, Two-Ended, M8-1.25 ......................................................................................................................
Circlip, Type-E ..............................................................................................................................................
Screw ..............................................................................................................................................................
Screw ..............................................................................................................................................................
Nut ...................................................................................................................................................................
Washer, 12.1x19x1.8 ..................................................................................................................................
Pin ....................................................................................................................................................................
Seal, Oil ..........................................................................................................................................................
O-Ring ............................................................................................................................................................
Bolt, 6x35 ......................................................................................................................................................
Gasket, Head ................................................................................................................................................
Valve, Exhaust ..............................................................................................................................................
Rod, Push ......................................................................................................................................................
Spring, Engine Valve .................................................................................................................................
Kit, Gasket, FE350 (includes items 25 through 28) .........................................................................
Gasket, Engine to Insulator ...............................................................................................................
Gasket, Exhaust .....................................................................................................................................
Gasket, Head ..........................................................................................................................................
Gasket, Crankcase Cover ....................................................................................................................
Cylinder Head, Fe350 S26, S27 ..............................................................................................................
Case, Rocker, Fe350 S26 S27 ..................................................................................................................
Valve, Intake, Hard Tip ..............................................................................................................................
1
2
4
2
1
6
1
2
1
2
1
2
1
2
1
2
2
2
2
1
1
2
2
1
1
1
1
1
1
1
1
Note: Item 24 is not a component of the FE350 engine.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 7-9
7
G
E
D
7
G
E
D
12
17
10
9
10
11
6
15
8
3
2
5
4
16
7
18
23
14
1
19
24
13
20 - 22
000205-003
Page 7-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS26 FE350 ENGINE – CRANKCASE AND CRANKSHAFT OIL
SENSOR
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1016453
1016454
1016472
1016494
1016496
1016506
1016510
1016521
1016535
1016538
1016544
1016564
1016584
1017472
1017487
1017504
1017508
1017513
1017514
101751801
101751802
101751803
103615901
103616401
Tappet ............................................................................................................................................................
Bolt, Flange Head, M5 x 0.8 x 8 mm ....................................................................................................
Plate, Oil Filter Screen ...............................................................................................................................
Sensor, Oil Level .........................................................................................................................................
Screw, Cross Pan-Head, M4 x 0.7 x 8 mm ..........................................................................................
Clamp .............................................................................................................................................................
Bracket, Switch, Oil Level ........................................................................................................................
Screen, Oil Filter ..........................................................................................................................................
Connector, Cord .........................................................................................................................................
O-Ring ............................................................................................................................................................
Screw ..............................................................................................................................................................
Pin ....................................................................................................................................................................
Bolt, Two-Ended, M8 x 1.25 x 69 mm ..................................................................................................
Cover Crankcase .........................................................................................................................................
Bearing, Ball .................................................................................................................................................
Seal, Oil ..........................................................................................................................................................
Plug .................................................................................................................................................................
Bolt Switch Bracket ....................................................................................................................................
Screw, M8-1.25 X 45mm Hex .................................................................................................................
Shim, 0.3 ........................................................................................................................................................
Shim, 0.4 ........................................................................................................................................................
Shim, 0.5 ........................................................................................................................................................
Gasket, Crankcase Cover .........................................................................................................................
Camshaft Comp ..........................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
2
1
1
3
1
1
1
1
2
1
2
2
1
1
1
1
2
6
1
1
1
1
1
Page 7-11
7
G
E
D
7
G
7
E
8
D
16
6
12 14
17
16
29
4
5
11 13
11 13
30
31
15
32
32
2
34
10
33
9
18 - 28
3
1
35
000206-001
Page 7-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS26 FE350 ENGINE – CRANKCASE AND CRANKSHAFT
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1016470
1016541
1016571
101744901
101744902
1017450
101745101
101745102
1017453
1017510
101745701
1017512
101745702
1017512
1017501
1017502
1017503
101773301
101773302
101773303
101773304
101773305
101773306
101773307
101773308
101773309
101773310
101773311
103615801
N/A
1016562
1017471
N/A
N/A
103616201
Shaft, Guide, Counterbalance ...............................................................................................................
Stud, 6x14 .....................................................................................................................................................
O-Ring ............................................................................................................................................................
Piston, Standard .........................................................................................................................................
Piston, 0.50 mm Oversize ........................................................................................................................
Pin, Piston .....................................................................................................................................................
Ring Set, Standard Piston ........................................................................................................................
Ring Set, Piston, 0.50 mm Oversize .....................................................................................................
Fe400 Counterbalance Weight (includes item 10) .........................................................................
Bearing, Plain .........................................................................................................................................
Asm, Con. Rod Std (includes item 12) .................................................................................................
Bolt .............................................................................................................................................................
Rod Assembly Connnecting Rod 0.5mm (includes item 14) ......................................................
Bolt .............................................................................................................................................................
Spacer ............................................................................................................................................................
Snap Ring ......................................................................................................................................................
Seal, Oil ..........................................................................................................................................................
Shim, Crankshaft, 1.18mm ......................................................................................................................
Shim, Crankshaft, 1.25mm ......................................................................................................................
Shim, Crankshaft, 1.32mm ......................................................................................................................
Shim, Crankshaft, 1.39mm ......................................................................................................................
Shim, Crankshaft, 1.46mm ......................................................................................................................
Shim, Crankshaft, 1.53mm ......................................................................................................................
Shim, Crankshaft, 1.60mm ......................................................................................................................
Shim, Crankshaft, 1.67mm ......................................................................................................................
Shim, Crankshaft, 1.74mm ......................................................................................................................
Shim, Crankshaft, 1.11mm ......................................................................................................................
Shim, Crankshaft, 1.81mm ......................................................................................................................
Crankcase, Fe350 S26 S27 .......................................................................................................................
Crankshaft, Complete (includes items 31 through 34) ................................................................
Key .............................................................................................................................................................
Rod .............................................................................................................................................................
Gear, Helical ............................................................................................................................................
Gear, Spur ................................................................................................................................................
Nut, M6 Flange ............................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
4
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
4
Page 7-13
7
G
E
D
7
G
E
D
8
2
11
13
10
4
4
10
4
9
15
14
5
6
12
3
1
7
16
10
000200-003
Page 7-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE MOUNTING
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1010577
1011697
1012571
1013924
101827101
101832601
101832701
101833101
101834601
101884801
101963401
102065901
102540301
334
705
96704416
Bolt, Hex-Head, 5/16-18 X 1.50 .............................................................................................................
Washer, 5/16 Flat ........................................................................................................................................
Washer, 5/16 Extra Thick Flat .................................................................................................................
Nut, 5/16-24 Hex Head Cone .................................................................................................................
Plate, Engine Mounting ...........................................................................................................................
Stiffener (PTO Side) ...................................................................................................................................
Stiffener (Flywheel Side) ..........................................................................................................................
Stud, M8-1.25 X 50 mm Two-Ended ....................................................................................................
Snubber Bracket .........................................................................................................................................
Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................
Locknut, 5/16-18 Hex Flange .................................................................................................................
Locknut, 3/8-16 Flanged Dimple ..........................................................................................................
Inner Frame Snubber ................................................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................
Nut Flg, M8 X 1.25 Serrated ....................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
4
2
4
10
1
1
1
2
1
10
4
4
1
4
4
2
Page 7-15
7
G
E
D
7
G
E
D
FE350 ENGINE WITH ACR (KEY-START
VEHICLES)
8
G
E
D
8
G
E
D
11
6
16
17
7
3
6
13
17
10
7
15
2
17
7
12
10
1
6
4
8
9
14
000201-001
Page 8-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE WITH ACR (AUTOMATIC COMPRESSION
RELEASE) – SHROUDS AND BRACKETS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1015332
1015649
1015969
101887601
101953801
1016456
1016507
1016531
1016539
1016547
1017474
1017475
1017476
1017486
1017500
101916101
N/A
Wire Assembly, #10, Uninsulated .........................................................................................................
Shroud, Fan ..................................................................................................................................................
Screw, M6-1.00 X 10mm Pan Hd ...........................................................................................................
Locknut, M6-1.00 Nylon Insert ..............................................................................................................
Engine, FE350 (cw) with ACR * (includes items 6 through 17) ..................................................
Bolt, Flange Head, M6 x 1 x 12 mm ................................................................................................
Bolt, Two-Ended ....................................................................................................................................
Dipstick ....................................................................................................................................................
O-Ring .......................................................................................................................................................
Nut, M6 Flange ......................................................................................................................................
Shroud, Engine ......................................................................................................................................
Shroud, Engine ......................................................................................................................................
Shroud, Engine ......................................................................................................................................
Tube, Oil Filler ........................................................................................................................................
Spacer 6.50 X 12 X 5.5 .........................................................................................................................
Housing, FE350 Fan .............................................................................................................................
Washer, 6mm Flat .................................................................................................................................
1
1
4
1
1
14
3
1
1
3
1
1
1
1
2
1
3
* Note: FE350 engine component listings span several pages.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 8-3
8
G
E
D
8
G
E
D
12
15
8
18 26
19
2
7
23
24
13
21
9
11
25
6
17
5
1
16
22
4
20
14
10
3
000202-001
Page 8-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS11 FE350 ENGINE – IGNITION COMPONENTS AND FLYWHEEL
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1016445
1016455
1016456
1016497
1016544
1016561
1016562
1016578
1016579
1016586
1016587
1016588
1017448
1017455
1017463
1017468
1017490
101881101
101909201
101909301
101909401
101909501
101916201
101916301
N/A
AM10724
Bracket, RPM Limiter .................................................................................................................................
Bolt, Flange Head .......................................................................................................................................
Bolt, Flange Head, M6 x 1 x 12 mm .....................................................................................................
Screw, Pan WP Cross .................................................................................................................................
Screw ..............................................................................................................................................................
Clamp .............................................................................................................................................................
Key ...................................................................................................................................................................
Ignition, Grommet .....................................................................................................................................
Band, RPM Limiter Mount .......................................................................................................................
Damper, RPM Limiter ................................................................................................................................
Clamp .............................................................................................................................................................
Tube, 7mm X 10mm X 70mm ................................................................................................................
Bolt, Flanged ................................................................................................................................................
Plate, Flywheel Fan ....................................................................................................................................
Cap Asm Plug ..............................................................................................................................................
Clamp .............................................................................................................................................................
Washer, Flat ..................................................................................................................................................
Spark Plug, OHV (Autolite) ......................................................................................................................
Coil, Ignition .................................................................................................................................................
Lead Wire Assy ............................................................................................................................................
Limiter, RPM .................................................................................................................................................
Clamp, Steel .................................................................................................................................................
Flywheel ........................................................................................................................................................
Fan (cw) .........................................................................................................................................................
Nut, Hex, 18 mm Fine ...............................................................................................................................
Spark Plug, OHV (NGK) .............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 8-5
8
G
E
D
8
G
E
D
11
8
14
1
12
5
15
16
6
2
9
10
13
3
7
4
000203-001
Page 8-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE – OIL CIRCULATION
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1016429
1016432
1016457
1016467
1016473
101648203
1016502
1016537
1016570
1016576
1016581
1017442
1017456
1017458
1017460
1017507
Seat, Value Oil Press Relief ......................................................................................................................
Gasket, Drain Plug .....................................................................................................................................
Bolt, Flange Head .......................................................................................................................................
Filter, Oil .........................................................................................................................................................
Plate, Oil Pump ...........................................................................................................................................
Oil Pump And Rotor ..................................................................................................................................
Bracket, Oil Filter Mount ..........................................................................................................................
Ball, Steel, Press, Relief ..............................................................................................................................
O-Ring ............................................................................................................................................................
Plug, Drain ....................................................................................................................................................
Spring .............................................................................................................................................................
Gasket ............................................................................................................................................................
Bolt, Flanged ................................................................................................................................................
Filter ................................................................................................................................................................
Cover, Pump .................................................................................................................................................
Plug .................................................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
2
1
1
1
1
1
1
1
1
1
6
1
1
2
Page 8-7
8
G
E
D
8
G
E
D
24
3
2
26
32
7
1
14
21
19 20
23
11
6
22
8
9
18
13
16
15
4
12
10
25
5
17
30
000204-001
Page 8-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS11 FE350 ENGINE – CYLINDER HEAD
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1016436
1016449
1016450
1016452
1016458
1016474
1016479
1016483
1016489
1016517
1016544
1016549
1016563
1016566
1016569
1016583
1017434
1017435
1016518
1016519
1016560
1017444
1017445
1017446
1017454
1017473
102304801
1016440
1016904
1017434
1017443
102753401
Gasket, Rocker Case ..................................................................................................................................
Retainer, Valve Spring ..............................................................................................................................
Collet ..............................................................................................................................................................
Shaft, Rocker ................................................................................................................................................
Bolt, Flange Head, M8 x 1.25 x 45 mm ...............................................................................................
Plate ................................................................................................................................................................
Seat, Spring ..................................................................................................................................................
Valve ...............................................................................................................................................................
Stud, Two-Ended, M8-1.25 ......................................................................................................................
Circlip, Type-E ..............................................................................................................................................
Screw ..............................................................................................................................................................
Washer, 12.1x19x1.8 ..................................................................................................................................
Pin ....................................................................................................................................................................
Seal, Oil ..........................................................................................................................................................
O-Ring ............................................................................................................................................................
Bolt, 6x35 ......................................................................................................................................................
Gasket, Head ................................................................................................................................................
Assembly, Cylinder Head, FE350 (includes items 19 through 21) ............................................
Guide, Valve, Exhaust ..........................................................................................................................
Guide, Valve ............................................................................................................................................
Snap Ring ................................................................................................................................................
Valve, Intake .................................................................................................................................................
Valve, Exhaust ..............................................................................................................................................
Arm, Rocker ..................................................................................................................................................
Rod, Push ......................................................................................................................................................
Spring, Engine Valve .................................................................................................................................
Kit, Gasket, FE350 (includes items 28 through 31) .........................................................................
Gasket, Engine to Insulator ...............................................................................................................
Gasket, Exhaust .....................................................................................................................................
Gasket, Head ..........................................................................................................................................
Gasket, Crankcase Cover ....................................................................................................................
Case, Rocker .................................................................................................................................................
1
2
4
1
6
1
2
1
2
1
1
1
2
2
2
2
1
1
1
1
2
1
1
2
2
2
1
1
1
1
1
1
Note: Item 28 is not a component of the FE350 engine.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 8-9
8
G
E
D
8
G
E
D
11
18
8
9
5
9
10
16
2
7
1
4
3
17
25
6
19
13
14
15
14
24
20
12
21 - 23
000205-001
Page 8-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE WITH ACR – CRANKCASE, CAMSHAFT, AND
OIL SENSOR
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1016454
1016472
1016494
1016496
1016506
1016510
1016521
1016535
1016538
1016544
1016564
1016584
1017443
1017447
1017472
1017487
1017504
1017508
1017513
1017514
101751801
101751802
101751803
102271601
1017511
Bolt, Flange Head, M5 x 0.8 x 8 mm ....................................................................................................
Plate, Oil Filter Screen ...............................................................................................................................
Sensor, Oil Level .........................................................................................................................................
Screw, Cross Pan-Head, M4 x 0.7 x 8 mm ..........................................................................................
Clamp .............................................................................................................................................................
Bracket, Switch, Oil Level ........................................................................................................................
Screen, Oil Filter ..........................................................................................................................................
Connector, Cord .........................................................................................................................................
O-Ring ............................................................................................................................................................
Screw ..............................................................................................................................................................
Pin ....................................................................................................................................................................
Bolt, Two-Ended, M8 x 1.25 x 69 mm ..................................................................................................
Gasket, Crankcase Cover .........................................................................................................................
Adjuster, Lash ..............................................................................................................................................
Cover Crankcase .........................................................................................................................................
Bearing, Ball .................................................................................................................................................
Seal, Oil ..........................................................................................................................................................
Plug .................................................................................................................................................................
Bolt Switch Bracket ....................................................................................................................................
Screw, M8-1.25 X 45mm Hex .................................................................................................................
Shim, 0.3 ........................................................................................................................................................
Shim, 0.4 ........................................................................................................................................................
Shim, 0.5 ........................................................................................................................................................
Camshaft, FE350/FE400 with ACR, 44-tooth (includes item 25) ...............................................
Spring .......................................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
1
3
1
1
1
1
2
1
2
2
1
2
1
1
1
1
2
6
1
1
1
1
1
Page 8-11
8
G
E
D
8
G
8
E
9
D
17
7
13 15
18
17
30
5
6
12 14
12 14
31
32
16
33
33
2
35
11
34
10
19 - 29
4
1
3
000206-001
Page 8-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AS11 FE350 ENGINE – CRANKCASE AND CRANKSHAFT
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1016470
1016541
1016547
1016571
101744901
101744902
1017450
101745101
101745102
1017453
1017510
101745701
1017512
101745702
1017512
1017501
1017502
1017503
101773301
101773302
101773303
101773304
101773305
101773306
101773307
101773308
101773309
101773310
101773311
101916001
102430901
1016562
1017471
N/A
N/A
Shaft, Guide, Counterbalance ...............................................................................................................
Stud, 6x14 .....................................................................................................................................................
Nut, M6 Flange ............................................................................................................................................
O-Ring ............................................................................................................................................................
Piston, Standard .........................................................................................................................................
Piston, 0.50 mm Oversize ........................................................................................................................
Pin, Piston .....................................................................................................................................................
Ring Set, Standard Piston ........................................................................................................................
Ring Set, Piston, 0.50 mm Oversize .....................................................................................................
Fe400 Counterbalance Weight (includes item 11) .........................................................................
Bearing, Plain .........................................................................................................................................
Asm, Con. Rod Std (includes item 13) .................................................................................................
Bolt .............................................................................................................................................................
Rod Assembly Connnecting Rod 0.5mm (includes item 15) ......................................................
Bolt .............................................................................................................................................................
Spacer ............................................................................................................................................................
Snap Ring ......................................................................................................................................................
Seal, Oil ..........................................................................................................................................................
Shim, Crankshaft, 1.18mm ......................................................................................................................
Shim, Crankshaft, 1.25mm ......................................................................................................................
Shim, Crankshaft, 1.32mm ......................................................................................................................
Shim, Crankshaft, 1.39mm ......................................................................................................................
Shim, Crankshaft, 1.46mm ......................................................................................................................
Shim, Crankshaft, 1.53mm ......................................................................................................................
Shim, Crankshaft, 1.60mm ......................................................................................................................
Shim, Crankshaft, 1.67mm ......................................................................................................................
Shim, Crankshaft, 1.74mm ......................................................................................................................
Shim, Crankshaft, 1.11mm ......................................................................................................................
Shim, Crankshaft, 1.81mm ......................................................................................................................
Crankcase Complete, FE350 (cw) .........................................................................................................
Crankshaft, FE350 Left-Hand, 22-Tooth (includes items 32 through 35) ...............................
Key .............................................................................................................................................................
Rod .............................................................................................................................................................
Gear, Helical ............................................................................................................................................
Gear, Spur ................................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
4
4
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Page 8-13
8
G
E
D
8
G
E
D
8
2
11
13
10
4
4
10
4
9
15
14
5
6
12
3
1
7
16
10
000200-003
Page 8-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FE350 ENGINE MOUNTING
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1010577
1011697
1012571
1013924
101827101
101832601
101832701
101833101
101834601
101884801
101963401
102065901
102540301
334
705
96704416
Bolt, Hex-Head, 5/16-18 X 1.50 .............................................................................................................
Washer, 5/16 Flat ........................................................................................................................................
Washer, 5/16 Extra Thick Flat .................................................................................................................
Nut, 5/16-24 Hex Head Cone .................................................................................................................
Plate, Engine Mounting ...........................................................................................................................
Stiffener (PTO Side) ...................................................................................................................................
Stiffener (Flywheel Side) ..........................................................................................................................
Stud, M8-1.25 X 50 mm Two-Ended ....................................................................................................
Snubber Bracket .........................................................................................................................................
Screw, 5/16-24 X 0.875 Grade-8 ............................................................................................................
Locknut, 5/16-18 Hex Flange .................................................................................................................
Locknut, 3/8-16 Flanged Dimple ..........................................................................................................
Inner Frame Snubber ................................................................................................................................
Washer, 3/8 Type A Flat ............................................................................................................................
Screw, Cap-hex Hd 3/8-16x1.25 ............................................................................................................
Nut Flg, M8 X 1.25 Serrated ....................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
4
2
4
10
1
1
1
2
1
10
4
4
1
4
4
2
Page 8-15
8
G
E
D
8
G
E
D
FUEL, INTAKE, AND GOVERNOR
SYSTEM
9
G
E
D
9
G
2
E
D
3
000593-001
Page 9-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
SPLASH GUARD
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
N/A
1010434
103174401
Instl, Splashguard, Ca (includes items 2 and 3) ...............................................................................
Barrel - Plastic .........................................................................................................................................
Splash Guard ..........................................................................................................................................
1
3
1
9
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 9-3
9
G
5
E
D
1
19
6
7
11
5
1
10
14
2
13
2
2
2
14
12
8
16
15
2
4
2
14
3
9
18
14
2
000210-004
Page 9-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FUEL SYSTEM – DS VILLAGER 4, VILLAGER 6, AND VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1011988
1012649
1013687
1013746
1014116
1014524
1014928
1015137
1017203
101824401
101955301
101987701
102003201
102865101
103781101
103010101
103781201
8233
8248
Screw, 1/4-20 X 2.00 Phillips Truss-Head ...........................................................................................
Clamp, 0.460 Red Hose ............................................................................................................................
Clamp, 3/8" Hose (screw type) ..............................................................................................................
Clamp, 0.301 ID Hose ................................................................................................................................
Nut, 1/4-20 Speed ......................................................................................................................................
Kit, Impulse Pump Rebuild .....................................................................................................................
Fuel Strap Assembly Rear ........................................................................................................................
Fuel Line (available by the foot) ...........................................................................................................
Carriage Bolt ................................................................................................................................................
Vent Barb ......................................................................................................................................................
Fuel Strap Assy, Front ...............................................................................................................................
Clamp, Plastic Tie .......................................................................................................................................
Filter, Fuel, 30 Micron ................................................................................................................................
Fuel Line ........................................................................................................................................................
Kit, Fuel Pump Retrofit (includes items 16 and 17) ........................................................................
Pump, Fuel, Impulse, Fh .....................................................................................................................
Instr, Fuel Pump Retrofit ....................................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Screw, 1/4-20 X 0.75 Truss-Head Machine ........................................................................................
2
7
1
2
3
1
1
1
2
1
1
1
1
1
1
1
1
2
1
Note: Total fuel line length: 47 inches (119.4 cm)
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 9-5
9
G
E
D
9
G
E
17
D
7
2
11
8
5
6
3
4
10
9
13
14
16
12
000082-003
Page 9-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FUEL TANK WITH FUEL LEVEL SENDING UNIT
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1016004
1013746
1015137
101824401
101896901
103651901
1013461
1013462
1015139
1015143
1015921
102406701
102522001
103372101
103372302
103776901
8797
Tank Kit w/Sending Unit (includes items 2 through 6) ................................................................
Clamp, 0.301 ID Hose ..........................................................................................................................
Fuel Line (available by the foot) ......................................................................................................
Vent Barb .................................................................................................................................................
Fuel Pickup w/Shut-Off Valve ...........................................................................................................
Asm, Tank, Ds Utl W/su† Nano (includes items 7 through 16) .............................................
Screw, #10-16 Hex-Head Hi-Lo ..................................................................................................
Sending Unit, Fuel Level * ...........................................................................................................
Insulation Grommet ......................................................................................................................
Vent, Fuel Tank ................................................................................................................................
Wire Assembly #16 Black .............................................................................................................
Bushing, Line, Return ....................................................................................................................
Gasket, Rubber ................................................................................................................................
Cap, Fuel Tank, Gas, Ratchet .......................................................................................................
Fuel Pickup w/Shut-Off Valve, 288mm ...................................................................................
Tank, Fuel, Top, W/su Nano .........................................................................................................
Nut, #10-32 Brass Hex ...............................................................................................................................
1
2
1
2
1
1
5
1
1
1
1
1
1
1
1
1
1
* Note: Must replace fuel sending unit gasket when servicing this
component.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 9-7
9
G
E
D
9
9
G
E
15
D
5
13
8
7
14
11
1-4
6
12
10
000212-001
Page 9-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CARBURETOR ASSEMBLY – FE350
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
101642575
101642578
101642580
101642582
101905901
101642585
1016437
1016486
1016501
1016585
1017461
1016499
101973101
101973301
N/A
Jet, Altitude, # 75 ........................................................................................................................................
Jet, Altitude, # 78 ........................................................................................................................................
Jet, Altitude, # 80 ........................................................................................................................................
Jet, Altitude, # 82 ........................................................................................................................................
Carburetor, FE350D (includes items 6 through 15) .......................................................................
Jet, Altitude, # 85 ..................................................................................................................................
Gasket, Carburetor Bowl OHV ..........................................................................................................
Float Assembly ......................................................................................................................................
Screw Assembly ....................................................................................................................................
Bolt .............................................................................................................................................................
Chamber Assembly, Float (includes item 12) .............................................................................
Screw Assembly ..............................................................................................................................
Jet, #40 Pilot ...........................................................................................................................................
Nozzle, Main ...........................................................................................................................................
Assembly, Pilot Air Screw ...................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Note: 101642585 for 0 - 3,000 feet; 101642582 for 3,000 - 5,000 feet;
101642580 for 5,000 - 8,000 feet; 101642578 for 8,000 - 10,000 feet;
101642575 for 10,000 feet and higher.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 9-9
9
G
E
D
9
G
E
D
4
8
14
6
5
12
13
11
13
1
3
2
7
9
10
000214-001
Page 9-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CARBURETOR INSTALLATION – FE350
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1013746
1015137
1016438
1016440
1016441
1016444
1016480
101648102
101649002
1016547
1016572
1016582
1017466
101973401
Clamp, 0.301 ID Hose ................................................................................................................................
Fuel Line (available by the foot) ...........................................................................................................
Gasket, Carb To Intake Manifold ...........................................................................................................
Gasket, Engine to Insulator ....................................................................................................................
Gasket, Sprg Brkt To Carb OHV .............................................................................................................
Bracket, Throttle Spring Return ............................................................................................................
Pipe, Intake Manifold ................................................................................................................................
Insulator, Carburetor .................................................................................................................................
Stud, M6-1.00 Two-Ended ......................................................................................................................
Nut, M6 Flange ............................................................................................................................................
Tube, Crankcase Vent ...............................................................................................................................
Spring, Throttle Return ............................................................................................................................
Clamp .............................................................................................................................................................
Gasket, Insulator To Bracket ...................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
1
2
2
1
1
2
1
Page 9-11
9
G
E
D
9
G
E
D
2
6
8
4
9
10
7
3
11
2
1
5
000215-001
Page 9-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
GOVERNOR AND ACCELERATOR CABLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
1011697
1012285
1012830
1013700
101584502
1016546
101832202
101832302
102336001
102336101
7174
Washer, 5/16 Flat ........................................................................................................................................
Screw, 1/4 X 0.625 Hex-Head .................................................................................................................
Screw, M8-125 X 22 Hex-Head ..............................................................................................................
Clamp .............................................................................................................................................................
Bracket, Governor Cable Snap-In .........................................................................................................
Nut ...................................................................................................................................................................
Bracket, Rear Governor Cable Snap-In ...............................................................................................
Bracket, Rear Accelerator Cable Snap-In ...........................................................................................
Cable, Governor, Snap-In ........................................................................................................................
Cable, Accelerator, Snap-In ....................................................................................................................
Lockwasher, 5/16 Split .............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
4
1
2
1
2
1
1
1
1
1
Page 9-13
9
G
E
D
9
G
17
E
D
15
16
18
11
14
9
12
13
10
4
6
8
2
3
5
7
19
1
000332-001
Page 9-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
AIR BOX AND INTAKE HOSE
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1015752
101821501
1015426
101804301
101811901
101881701
101921501
101925701
101972801
N/A
101811801
N/A
N/A
101812301
101813001
101917601
101837101
101971301
332
Screw, #12-16 X 0.625 Hi-Lo ...................................................................................................................
Assembly, Air Box (includes items 3 through 9) .............................................................................
Filter, Air ...................................................................................................................................................
Screw, #8 X 0.500, Hex-Head Hi-Lo ................................................................................................
Bottom, Air Box .....................................................................................................................................
Washer, #8 Stainless-Steel Flat .........................................................................................................
Seal, Intake ..............................................................................................................................................
Latch, Wireform .....................................................................................................................................
Top Assy, Air Box (includes items 10 through 16) .....................................................................
Valve, Choke .....................................................................................................................................
Top, Air Box .......................................................................................................................................
O-Ring, 5/16 .....................................................................................................................................
O-Ring, 3/8 ........................................................................................................................................
Spring, Extension Return .............................................................................................................
Retaining Ring 0.25, Shaft ...........................................................................................................
Lever, Choke .....................................................................................................................................
Hose, Air Intake ...........................................................................................................................................
Clamp, 1.58" ID Hose ................................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
3
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
2
3
Page 9-15
9
G
E
D
9
3
G
E
D
6
1
10
9
7
8
12
2
11
4
5
10
10
000338-005
Page 9-16
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
INTAKE SYSTEM – VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
1012438
1015139
101804301
101811301
101825701
101926802
101933701
N/A
1631
183
7973
8639
Locknut, #10-24 Nylon Insert ................................................................................................................
Insulation Grommet ..................................................................................................................................
Screw, #8 X 0.500, Hex-Head Hi-Lo ......................................................................................................
Duct, Intake ..................................................................................................................................................
Retaining Bracket .......................................................................................................................................
Cable, Choke (includes items 7 and 8) ...............................................................................................
Bezel, Choke Cable ...............................................................................................................................
Choke Cable without Bezel, Long ..................................................................................................
Screw, #10-24 X 0.75 Phillips Pan-Head .............................................................................................
Washer, #10 Type A Flat ...........................................................................................................................
Rivet, 3/16 X .400 Blind ............................................................................................................................
Tie Wrap, 11" Nylon ...................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
3
1
1
1
1
1
1
1
3
7
2
2
Page 9-17
9
G
E
D
9
3
G
E
D
6
1
10
9
7
8
12
2
11
4
5
10
10
000338-005
Page 9-18
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
INTAKE SYSTEM – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
1012438
1015139
101804301
101811301
101825701
101926803
101933701
N/A
1631
183
7973
8639
Locknut, #10-24 Nylon Insert ................................................................................................................
Insulation Grommet ..................................................................................................................................
Screw, #8 X 0.500, Hex-Head Hi-Lo ......................................................................................................
Duct, Intake ..................................................................................................................................................
Retaining Bracket .......................................................................................................................................
Cable, Choke (includes items 7 and 8) ...............................................................................................
Bezel, Choke Cable ...............................................................................................................................
Choke Cable without Bezel, Long ..................................................................................................
Screw, #10-24 X 0.75 Phillips Pan-Head .............................................................................................
Washer, #10 Type A Flat ...........................................................................................................................
Rivet, 3/16 X .400 Blind ............................................................................................................................
Tie Wrap, 11" Nylon ...................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
3
1
1
1
1
1
1
1
3
7
2
2
Page 9-19
9
G
E
D
9
G
E
D
9
15
5
13
8
7
14
11
1-4
6
12
10
000212-002
Page 9-20
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CARBURETOR ASSEMBLY – FE350 S26
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
101642575
101642578
101642580
101642582
103616901
Jet, Altitude, # 75 ........................................................................................................................................
Jet, Altitude, # 78 ........................................................................................................................................
Jet, Altitude, # 80 ........................................................................................................................................
Jet, Altitude, # 82 ........................................................................................................................................
Carburetor Fe350 Precedent ..................................................................................................................
1
1
1
1
1
Note: 101642582 for 0 - 3,200 feet; 101642580 for 3,200 - 6,500 feet;
101642578 for 6,500 - 9,800 feet; 101642576 for 9,800 feet and higher.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 9-21
9
G
E
D
9
G
E
D
4
7
13
6
5
11
12
10
12
1
3
2
15
14
16
8
9
000214-002
Page 9-22
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
CARBURETOR INSTALLATION – FE350 S27
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1013746
1015137
1016438
1016440
1016441
1016444
101648102
101649002
1016547
1016572
1016582
1017466
101973401
103507101
103507201
103507301
Clamp, 0.301 ID Hose ................................................................................................................................
Fuel Line (available by the foot) ...........................................................................................................
Gasket, Carb To Intake Manifold ...........................................................................................................
Gasket, Engine to Insulator ....................................................................................................................
Gasket, Sprg Brkt To Carb OHV .............................................................................................................
Bracket, Throttle Spring Return ............................................................................................................
Insulator, Carburetor .................................................................................................................................
Stud, M6-1.00 Two-Ended ......................................................................................................................
Nut, M6 Flange ............................................................................................................................................
Tube, Crankcase Vent ...............................................................................................................................
Spring, Throttle Return ............................................................................................................................
Clamp .............................................................................................................................................................
Gasket, Insulator To Bracket ...................................................................................................................
Carburetor Adapter w/ Tap ....................................................................................................................
Plug, Intake Manifold, Carb ....................................................................................................................
Bracket, Intake Manifold, Carb ..............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
2
2
1
1
2
1
1
1
1
Page 9-23
9
G
E
D
9
G
E
D
EXHAUST SYSTEM
10
G
E
D
10
G
E
2
1
D
3
11
8
6
5
7
4
12
10
9
000209-001
Page 10-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
EXHAUST SYSTEM – FE350 ENGINE
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
1012528
1012830
1013734
1015814
1016904
1017689
101859401
1241
332
451
7174
7847
Nut, M8-1.25 Hex .......................................................................................................................................
Screw, M8-125 X 22 Hex-Head ..............................................................................................................
Lockwasher, 8mm Split ............................................................................................................................
Bracket, Muffler Mounting .....................................................................................................................
Gasket, Exhaust ..........................................................................................................................................
Clamp, 5" Muffler Hose ............................................................................................................................
Exhaust System, FE350 ............................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Lockwasher, 1/4 Split ................................................................................................................................
Lockwasher, 5/16 Split .............................................................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ....................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
2
1
1
1
1
1
2
2
1
2
Page 10-3
10
G
E
D
10
G
E
D
TORQUE CONVERTER
11
G
E
D
11
19
23
G
21
18
22
24
25
E
20
D
12
16
2
15
31
13
14
32
30
29
3
26
17
8
9
10
5
11
33
7
6
4
1
34
36
35
000217-002
Page 11-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DRIVE CLUTCH
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
101833904
1014049
1014050
1014052
N/A
1014055
N/A
1014056
1014057
1014058
1014059
1014453
1014062
1014287
183
8450
1016289
1016801
1014063
N/A
1014065
N/A
N/A
1016201
N/A
1016901
101738302
N/A
101738301
N/A
1014288
1016011
N/A
101916701
103345701
808
Assembly, Drive Clutch (includes items 2 through 33) ................................................................
Bearing, Idler ..........................................................................................................................................
Retainer, Spring .....................................................................................................................................
Movable-Face Assembly (includes items 5 through 7) ...........................................................
Drive Clutch Movable Face .........................................................................................................
Retainer .............................................................................................................................................
Bushing, Split, Drive Clutch ........................................................................................................
Ring, Spiral Backup ..............................................................................................................................
Ring, 0.810" Internal Retaining ........................................................................................................
Thrust Washer ........................................................................................................................................
Drive Hub Assy, Drive Clutch ............................................................................................................
Kit, Drive Clutch Button (includes items 13 through 16) .......................................................
Driver, Drive Clutch ........................................................................................................................
Spring, Drive Button ......................................................................................................................
Washer, #10 Type A Flat ...............................................................................................................
Screw, #10-24 X 0.50 Hex-Head ................................................................................................
Spacer, Fixed Face Shaft .....................................................................................................................
Kit, Drive Clutch Weight (includes items 19 through 25) .......................................................
Screw, 1/4-20 X 1.00 Hex Head ..................................................................................................
Pin, 0.3752 X 1.50 Dowel .............................................................................................................
Washer, 0.38" ID Delrin Flat .........................................................................................................
Clutch Weight, Secondary ..........................................................................................................
Washer ...............................................................................................................................................
Washer, Wave ...................................................................................................................................
Weight, Primary ..............................................................................................................................
Spring, Drive Clutch .............................................................................................................................
Kit, Fixed Face - Drive (includes items 28 and 29) .....................................................................
Desiccant Bag (Not Shown) ........................................................................................................
Fixed Face Drive (includes items 30 through 32) ................................................................
Fixed Face Assembly, Drive Clutch .....................................................................................
Screw, 5/16-18 X 0.75 Thread-Forming ............................................................................
Pulley, Drive Clutch ..................................................................................................................
Cap Plug ...................................................................................................................................................
V-Belt ..............................................................................................................................................................
Screw 3/8-24x5.5 Hex Loc Ptch .............................................................................................................
Washer, 3/8 Type B Flat ............................................................................................................................
1
1
1
1
1
1
1
2
1
1
1
1
3
3
3
3
1
1
6
3
6
3
6
3
3
1
1
1
1
1
3
1
3
1
1
1
Note: Item 28 not shown.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 11-3
11
G
E
D
11
G
E
D
1
000218-001
Page 11-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DRIVE BELT – FE350
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
1017188
Belt, Drive (FE350) ......................................................................................................................................
1
11
G
E
D
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 11-5
11
G
2
E
3
D
10
9
4
8
7
6
5
12
1
13
14
000219-001
Page 11-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
DRIVEN CLUTCH
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
101834001
1014070
1014072
1014078
1014080
1014454
1012836
1014076
1017686
101836201
AM10419
101833401
102155801
102242101
Assembly, Driven Clutch (includes items 2 through 10) ..............................................................
Fixed Face Assy, Driven Clutch .........................................................................................................
Movable-Face Assembly with Bushing .........................................................................................
Key, Driven Clutch ................................................................................................................................
Ring, Retaining ......................................................................................................................................
Kit, Driven Clutch Button (includes items 7 and 8) ..................................................................
Screw, #8-32 X 3/4 Socket-Head Cap ......................................................................................
Button, Drive ....................................................................................................................................
Cam, Driven Clutch ..............................................................................................................................
Spring, Driven Clutch, Reversed ......................................................................................................
Kit, Clutch Repair (includes items 12 through 14) ..........................................................................
Key, 3/16 Sq X 1.50" .............................................................................................................................
Washer, Driven Clutch .........................................................................................................................
Screw, 5/16-18 X 3/4 Hex-Head with Patch .................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
3
3
1
1
1
1
1
1
Page 11-7
11
G
E
D
11
G
E
D
UNITIZED TRANSAXLE – GASOLINE
VEHICLES
12
G
E
D
12
G
E
D
28
1
3
29
26
31
27
2
30
4
13
25
19
22
17
21
7
11
23
6
10
9
20
8
12
18
16
24
15
14
000220-002
Page 12-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
UNITIZED TRANSAXLE – GEAR CASES AND BRACKETS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1013061
1014007
1017082
1017231
101833601
1012711
1012752
1012896
1013760
1016432
1016513
101890101
101890201
101890501
101890601
101891301
101892901
101893801
101926901
101927101
101927201
101927301
101928601
101928701
101834801
101886101
102515401
102526201
183
8233
8717
Locknut, #10-32 Nylon Insert ................................................................................................................
Washer, 1/4 Flat ..........................................................................................................................................
Screw, #10-32 X 0.75, Hex-Head Machine .........................................................................................
Key, Woodruff ..............................................................................................................................................
Transaxle, 11.77 Ratio (includes items 6 through 24) ...................................................................
Breather ...................................................................................................................................................
Roll Pin ......................................................................................................................................................
Pin, Dowel ...............................................................................................................................................
Fill Plug .....................................................................................................................................................
Gasket, Drain Plug ................................................................................................................................
Washer, M6 Flat .....................................................................................................................................
Lever, Change ........................................................................................................................................
Shaft - Change .......................................................................................................................................
Gear Case (driver side) ........................................................................................................................
Gear Case (passenger side) ...............................................................................................................
Arm Pivot .................................................................................................................................................
Washer ......................................................................................................................................................
Washer ......................................................................................................................................................
Screw, M8-1.25 X 40mm Hex-Head ................................................................................................
Seal, Oil .....................................................................................................................................................
Seal, Oil .....................................................................................................................................................
Snap Ring ................................................................................................................................................
Pin, Cotter ................................................................................................................................................
Liquid Gasket (Transaxle case) .........................................................................................................
Arm, Governor ............................................................................................................................................
Screw, 1/4-20 X 1.00 Square-Head ......................................................................................................
Lever, Transmission Shift .........................................................................................................................
Stud, Thread, 1/4-28 ..................................................................................................................................
Washer, #10 Type A Flat ...........................................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Locknut, 1/4-28 Nylon Insert .................................................................................................................
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
15
1
1
1
1
1
1
1
1
1
1
1
1
Note: Unitized transaxle component listings span several pages.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 12-3
12
G
E
D
12
G
4
5
E
9
12
D
2
24
23
3
28
27
21
13
3
20
1
30
33
2
7
13
15
6
7
26
32
8
21
13
28
29
22
25
16
18
17
32
31
11
31
10
14
19
000221-001
Page 12-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
TRANSAXLE – GASOLINE VEHICLES,
TRANSMISSION AND GEAR REDUCTION
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
1012714
1012740
1012741
1012747
1012748
1016337
1016338
101889401
101890001
101891601
101891901
101892001
101892201
101892301
101892401
101892501
101892601
101893201
101893901
101927501
101927601
101927701
101927901
101928001
101928101
101980801
101980901
101981001
102453001
102453101
7335
AM10080
AM10081
Oil Seal ...........................................................................................................................................................
Synchro Insert .............................................................................................................................................
Synchro Spring ...........................................................................................................................................
Shifter Ball .....................................................................................................................................................
Shifter Spring ...............................................................................................................................................
Washer, Thrust .............................................................................................................................................
Washer, Spring ............................................................................................................................................
Guide ..............................................................................................................................................................
Fork - Shift ....................................................................................................................................................
Sleeve, Governor ........................................................................................................................................
Gear, Cluster .................................................................................................................................................
Rod, Shift .......................................................................................................................................................
Plate, Thrust .................................................................................................................................................
Governor Assembly ...................................................................................................................................
Gear, Spur .....................................................................................................................................................
Gear, Helical (61 Tooth) ............................................................................................................................
Gear, Helical (17 Tooth) ............................................................................................................................
Key Sunk ........................................................................................................................................................
Washer ...........................................................................................................................................................
Needle Bearing ...........................................................................................................................................
Needle Bearing ...........................................................................................................................................
Pin, .116" Dia X 0.264 Dowel ..................................................................................................................
Sleeve, Synchro ...........................................................................................................................................
Hub, Synchro Clutch .................................................................................................................................
Bearing, Ball .................................................................................................................................................
Gear Assembly, 16-Degree Synchro (25 Tooth) ..............................................................................
Gear Assembly, 16-Degree Rear Synchro (28 Tooth) ....................................................................
Ring, 16-Degree Synchronizer ...............................................................................................................
Shaft, Trans, with Circlip ..........................................................................................................................
Circlip .............................................................................................................................................................
Bearing ..........................................................................................................................................................
Bearing, Ball, Sealed ..................................................................................................................................
Bearing, Ball, Sealed ..................................................................................................................................
1
3
2
1
1
1
2
1
1
1
1
1
3
1
1
1
1
1
1
1
3
1
1
1
1
1
1
2
1
1
2
2
1
Note: Items listed on this page are components of the unitized transaxle.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 12-5
12
G
E
D
12
G
7
E
D
19
15
27
16
4
18
26
17
14
3
25
2
1
2
28
20
5
1
22
25
24
4
23
27
21
28
6
8
11
12
10
9
13
Page 12-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000222-001
TRANSAXLE – GASOLINE VEHICLES, DIFFERENTIAL AND AXLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1013770
1013771
1013772
1013794
1014193
101890901
101891001
101891401
1011291
1013787
1013792
1014207
1016672
101891501
1011291
1013787
1013792
1014207
1016672
101892701
101910501
1013768
1013769
1013773
1013774
101928301
102031901
7330
Differential Idler Gear ...............................................................................................................................
Gear, Differential ........................................................................................................................................
Pin, Differential ...........................................................................................................................................
Axle Shaft Oil Seal ......................................................................................................................................
Dowel Pin ......................................................................................................................................................
Pipe .................................................................................................................................................................
Pipe .................................................................................................................................................................
Axle Assembly, Passenger Side (includes items 9 through 13) .................................................
Outer Axle, Tube Bearing ...................................................................................................................
Lug Stud ...................................................................................................................................................
Circlip Type C .........................................................................................................................................
Bushing ....................................................................................................................................................
Retaining Ring .......................................................................................................................................
Axle Assembly, Driver-Side (includes items 15 through 19) ......................................................
Outer Axle, Tube Bearing ...................................................................................................................
Lug Stud ...................................................................................................................................................
Circlip Type C .........................................................................................................................................
Bushing ....................................................................................................................................................
Retaining Ring .......................................................................................................................................
Gear, Helical .................................................................................................................................................
Kit, Differential Gear Case (includes items 22 through 25) .........................................................
Differential Gear Case, Left-Hand ...................................................................................................
Differential Gear Case, Right-Hand ................................................................................................
Plate, Thrust (Differential Gear) .......................................................................................................
Plate, Thrust (Idler Gear) ....................................................................................................................
Screw, M8-1.25 X 35mm Hex Head .....................................................................................................
Bolt, M10 X 1.5 X 30mm ...........................................................................................................................
Inner Axle Tube Bearing ..........................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
2
1
2
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
8
14
2
Page 12-7
12
G
E
D
12
G
1
E
D
12
7
5
6
5
18
17
20
9
19
14
16
4
8
11
3
-
13
15
3
10
20
2
000563-001
Page 12-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FORWARD/REVERSE SHIFTER
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
102376001
102969901
1010028
1013061
1014807
1014808
1015878
102526201
102616701
102684602
102969401
102969801
103173301
103177401
103192701
103369501
8057
8058
8104
8717
Knob, Fnr .......................................................................................................................................................
Asm, Shifter, FNR (includes items 3 through 20) ............................................................................
Washer, 1/2 Type A Flat ......................................................................................................................
Locknut, #10-32 Nylon Insert ...........................................................................................................
Switch, Limit ...........................................................................................................................................
Switch, Limit ...........................................................................................................................................
Screw, #4-40 Hex Head Machine ....................................................................................................
Stud, Thread, 1/4-28 ............................................................................................................................
Locknut, M10x1.5 Nylon Insert ........................................................................................................
Shoulder Bolt, M12 X 25.0 .................................................................................................................
Bracket, Shifter, FNR ............................................................................................................................
Weldment, Shift Lever, FNR ..............................................................................................................
Bushing, Greaseless, 12mm Id .........................................................................................................
Washer, Thrust, Shifter, FNR ..............................................................................................................
Spring, Comp, .97 Od X.75 L .............................................................................................................
Cam, Limit Switch, Fnr Shifter ..........................................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Screw, #10-32 X .75 Rd Hd Mach .....................................................................................................
Locknut, 1/4-28 Nylon Insert ............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
Page 12-9
12
G
E
D
12
G
3
7
4
9
E
D
8
11
5
2
10
6
12
12
000573-003
Page 12-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FORWARD/REVERSE SHIFTER CABLE – VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
N/A
1012333
101963401
102376001
103295101
103295203
1241
304
7173
7893
8233
8639
Installation, Shifter, FNR (includes items 2 through 12) ...............................................................
Joint, #10-32 Ball ...................................................................................................................................
Locknut, 5/16-18 Hex Flange ...........................................................................................................
Knob, Fnr .................................................................................................................................................
Brkt, Spt, Cable End, Fnr .....................................................................................................................
Cable, Transmission, 2385mm .........................................................................................................
Washer, 5/16 Type A Flat ....................................................................................................................
Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................................................
Screw, 5/16-18 X 0.75 Hex-Head Cap ............................................................................................
Nut, #10-32 Hex ....................................................................................................................................
Locknut, 1/4-20 Nylon Insert ............................................................................................................
Tie Wrap, 11" Nylon .............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
3
1
1
1
3
2
3
1
2
2
Page 12-11
12
G
E
D
12
3
G
7
4
9
E
D
8
11
5
2
10
6
12
12
12
000573-004
Page 12-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FORWARD/REVERSE SHIFTER CABLE – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
N/A
1012333
101963401
102376001
103295101
103295204
1241
304
7173
7893
8233
8639
Installation, Shifter, FNR (includes items 2 through 12) ...............................................................
Joint, #10-32 Ball ...................................................................................................................................
Locknut, 5/16-18 Hex Flange ...........................................................................................................
Knob, Fnr .................................................................................................................................................
Brkt, Spt, Cable End, Fnr .....................................................................................................................
Cable, Trans, Ball End, 3225mm .......................................................................................................
Washer, 5/16 Type A Flat ....................................................................................................................
Screw, 1/4-20 X 1.0 Hex-Head Cap .................................................................................................
Screw, 5/16-18 X 0.75 Hex-Head Cap ............................................................................................
Nut, #10-32 Hex ....................................................................................................................................
Locknut, 1/4-20 Nylon Insert ............................................................................................................
Tie Wrap, 11" Nylon .............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
3
1
1
1
3
2
3
1
2
3
Page 12-13
12
G
E
D
12
G
E
D
ELECTRICAL SYSTEM – ELECTRIC
VEHICLES
13
G
E
D
13
G
E
D
000580-001
Page 13-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
13
G
E
D
000580-001
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-3
13
G
E
D
See previous two pages for illustration.
Page 13-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
WIRING – IQ PLUS ELECTRIC VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
101889801
102845501
N/A
N/A
N/A
N/A
N/A
N/A
8639
102938301
103222001
Shaft Governor Gear .................................................................................................................................
Harness, Power, Stretch IQ Plus (includes items 3 through 9) ...................................................
Asm, #4 Grn Wire, 89" ..........................................................................................................................
Asm, #4 Wht Wire, 88.5" .....................................................................................................................
Asm, #10 Org Wire, 89.5" ....................................................................................................................
Asm, #10 Blu Wire, 95.5" .....................................................................................................................
Asm, #4 Red Wire, 67.5" ......................................................................................................................
Asm, #4 Blk Wire, 57.5" ........................................................................................................................
Tie Wrap, 11" Nylon .............................................................................................................................
Chrgr Harness, Iq Plus, Shelf ...................................................................................................................
Asm, Wire Harness, Stretch, Electric ....................................................................................................
1
1
1
1
1
1
1
1
6
1
1
Note: Item 1 and 10 not shown.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-5
13
G
E
D
13
G
E
D
11
14
15
13
20
17
12
19
18
16
1
6
3
5
7
2
9
4
8
10
000073-001
Page 13-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
HEADLIGHTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101988001
1013461
1016880
1017
1017062
1017064
1017065
101987901
101988101
101988201
101988002
1013461
1016879
1017
1017062
1017064
1017065
101987901
101988101
101988201
Headlight Assembly, Driver-Side Single Beam (includes items 2 through 10) ....................
Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................
Headlight Bezel, Left ...........................................................................................................................
Nut, #10-24 Stainless-Steel Hex Machine ....................................................................................
Turn Signal Lens Assy ..........................................................................................................................
Mounting Bracket .................................................................................................................................
Retainer, Headlight ..............................................................................................................................
Connector Harness Assembly, Headlight ....................................................................................
Bulb, Headlight ......................................................................................................................................
Lens, Headlight .....................................................................................................................................
Headlight Assy, Passenger-Side Single Beam (includes items 12 through 20) ....................
Screw, #10-16 Hex-Head Hi-Lo ........................................................................................................
Headlight Bezel, Right ........................................................................................................................
Nut, #10-24 Stainless-Steel Hex Machine ....................................................................................
Turn Signal Lens Assy ..........................................................................................................................
Mounting Bracket .................................................................................................................................
Retainer, Headlight ..............................................................................................................................
Connector Harness Assembly, Headlight ....................................................................................
Bulb, Headlight ......................................................................................................................................
Lens, Headlight .....................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
1
2
1
2
1
1
1
1
1
2
1
2
1
2
1
1
1
1
Page 13-7
13
G
E
D
13
G
Villager 8 IQ Plus Vehicle
E
D
000581-001
Page 13-8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
13
G
E
D
000581-001
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-9
13
G
E
D
See previous two pages for illustration.
Page 13-10
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
WIRING – IQ PLUS ELECTRIC VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
N/A
102845501
N/A
N/A
N/A
N/A
N/A
N/A
8639
102938301
103222101
Lighting Harness Asm ..............................................................................................................................
Harness, Power, Stretch IQ Plus (includes items 3 through 9) ...................................................
Asm, #4 Grn Wire, 89" ..........................................................................................................................
Asm, #4 Wht Wire, 88.5" .....................................................................................................................
Asm, #10 Org Wire, 89.5" ....................................................................................................................
Asm, #10 Blu Wire, 95.5" .....................................................................................................................
Asm, #4 Red Wire, 67.5" ......................................................................................................................
Asm, #4 Blk Wire, 57.5" ........................................................................................................................
Tie Wrap, 11" Nylon .............................................................................................................................
Chrgr Harness, Iq Plus, Shelf ...................................................................................................................
Asm, Wire Harness, Villager 8, Electric ................................................................................................
1
1
1
1
1
1
1
1
6
1
1
Note: Item 1 and 9 not shown.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-11
13
G
E
D
13
16
G
15
18
17
E
D
1
27
14
3
17
2
29
9
8
4
19
20
28
24
25
22
23
26
21
000335-002
Page 13-12
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BODY ELECTRICAL COMPONENTS – VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1011229
1013357
1016356
1016859
1011229
1012431
1015720
1016849
1016851
1016857
8056
8057
8058
1017853
101914401
103414901
103397901
N/A
304
332
4029
1011825
1014530
101955101
7820
N/A
7591
8233
8639
Locknut, #6-32 Whiz .................................................................................................................................
Rivet, 5/32 Aluminum Pop ......................................................................................................................
Terminal Block with Insulator ................................................................................................................
Kit, Reverse Buzzer (includes items 5 through 13) .........................................................................
Locknut, #6-32 Whiz ............................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Wire Assembly Black #18 ...................................................................................................................
Screw, #4-40 X 0.75 Round-Head Machine .................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Screw, #6-32 X 0.75 Hex-Head Machine ............................................................................................
Assembly, Voltage Suppressor ..............................................................................................................
Kit, Relay, 48v 30a W/instr (includes items 17 and 18) .................................................................
Relay, Spst No, 48v 30a, Pmt .............................................................................................................
Kit, Relay, 48v 30a Instrns ..................................................................................................................
Screw, 1/4-20 X 1.0 Hex-Head Cap ......................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Horn (includes items 22 through 26) ..................................................................................................
Horn Bracket ..........................................................................................................................................
Horn, 12-VDC .........................................................................................................................................
Nut, M6 Hex ............................................................................................................................................
Washer, 5/16 Internal-Tooth .............................................................................................................
5/16 Ring Term. .....................................................................................................................................
Washer, #6 Flat ............................................................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Tie Wrap, 11" Nylon ...................................................................................................................................
2
2
1
1
1
2
1
2
1
1
2
2
2
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
4
Note: Items 5 through 7, and 10 through 13 are included in the reverse
buzzer kit, but are not used in this application.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-13
13
G
E
D
13
16
G
15
18
17
E
D
1
27
14
3
17
2
29
9
8
4
19
20
28
24
25
22
23
26
21
000335-002
Page 13-14
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
FRONT BODY ELECTRICAL COMPONENTS – VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1011229
1013357
1016356
1016859
1011229
1012431
1015720
1016849
1016851
1016857
8056
8057
8058
1017853
101914401
103414901
103397901
N/A
304
332
4029
1011825
1014530
101955101
7820
N/A
7591
8233
8639
Locknut, #6-32 Whiz .................................................................................................................................
Rivet, 5/32 Aluminum Pop ......................................................................................................................
Terminal Block with Insulator ................................................................................................................
Kit, Reverse Buzzer (includes items 5 through 13) .........................................................................
Locknut, #6-32 Whiz ............................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Wire Assembly Black #18 ...................................................................................................................
Screw, #4-40 X 0.75 Round-Head Machine .................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
Screw, #6-32 X 0.75 Hex-Head Machine ............................................................................................
Assembly, Voltage Suppressor ..............................................................................................................
Kit, Relay, 48v 30a W/instr (includes items 17 and 18) .................................................................
Relay, Spst No, 48v 30a, Pmt .............................................................................................................
Kit, Relay, 48v 30a Instrns ..................................................................................................................
Screw, 1/4-20 X 1.0 Hex-Head Cap ......................................................................................................
Washer, 1/4 Type A Narrow Flat ............................................................................................................
Horn (includes items 22 through 26) ..................................................................................................
Horn Bracket ..........................................................................................................................................
Horn, 12-VDC .........................................................................................................................................
Nut, M6 Hex ............................................................................................................................................
Washer, 5/16 Internal-Tooth .............................................................................................................
5/16 Ring Term. .....................................................................................................................................
Washer, #6 Flat ............................................................................................................................................
Locknut, 1/4-20 Nylon Insert .................................................................................................................
Tie Wrap, 11" Nylon ...................................................................................................................................
2
2
1
1
1
2
1
2
1
1
2
2
2
2
1
1
1
1
2
2
1
1
1
1
1
1
2
2
4
Note: Items 5 through 7, and 10 through 13 are included in the reverse
buzzer kit, but are not used in this application.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-15
13
G
E
D
13
G
E
D
23
24
17
4
13
12
25
9
21
1
3
2
20
6
18
15
10
14
11
22
16
19
7
Page 13-16
8
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000577-001
INSTRUMENT PANEL WITH ELECTRICAL COMPONENTS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1011382
1013494
1015528
103180101
N/A
1012505
1016849
1016851
101825101
101826201
101830601
101830701
101834502
101851101
101856002
102196901
102508701
102518001
102572401
102977002
103210301
103218601
103354401
103348202
N/A
Washer, #10 Pan-Head Screw ................................................................................................................
Cover, Screw Head .....................................................................................................................................
Screw, #10 x 1-1/4 Phillips Head ...........................................................................................................
Cover, Hole, Switch, Rocker ....................................................................................................................
Asm, Dash, Elec, BCI (Instrument Panel) (includes items 6 through 23) ................................
Keys (set of 2) .........................................................................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Decal, Off/On .........................................................................................................................................
Key Switch, On/Off ...............................................................................................................................
Screw and Washer Assembly ...........................................................................................................
Nut, Key Switch .....................................................................................................................................
Cap, Black Key Switch .........................................................................................................................
Washer, Key Switch ..............................................................................................................................
Switch, Rocker, Single-Pole ...............................................................................................................
Dust Cap ..................................................................................................................................................
Light, Battery ..........................................................................................................................................
Decal, Operating Instr, Elec ...............................................................................................................
Nut, Diagnostic Port, Prec ..................................................................................................................
Panel, Dash, Center, Gas (Instrument Panel) ...............................................................................
Decal, Forward/Reverse, Electric .....................................................................................................
Harness, Diagnostic Port ....................................................................................................................
Gauge, Battery Cond Ind, Rnd (includes items 24 and 25) ....................................................
Clip, Bci, Round ...............................................................................................................................
Battery Condition Indicator Gauge .........................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
2
2
2
1
1
2
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 13-17
13
G
E
D
13
G
E
D
7
8
9
2
4
3
12
1
10
6
11
3
Page 13-18
4
2
5
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000331-003
HORN AND BRAKE SWITCHES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
1011280
1011439
1011557
101932201
101957101
101969701
102517601
102529201
103618101
1241
7173
7473
Locknut, 5/16-18 ........................................................................................................................................
Switch, Limit ................................................................................................................................................
Screw, #6-32 X 1.00 Hex-Head Machine ............................................................................................
Locknut, #6-32 Nylon ...............................................................................................................................
Bracket, Brake Light Switch ....................................................................................................................
Horn Button and Wire Assembly ..........................................................................................................
Subasm, Horn Button Harness ..............................................................................................................
Wire Cover, Steering Column .................................................................................................................
Harness, Jumper, Horn .............................................................................................................................
Washer, 5/16 Type A Flat .........................................................................................................................
Screw, 5/16-18 X 0.75 Hex-Head Cap ..................................................................................................
Locknut, 5/16-18 Nylon Insert ...............................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
4
4
1
1
1
1
1
1
1
1
Page 13-19
13
G
E
D
13
G
5
E
D
4
3
1
2
000243-002
Page 13-20
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
MOTOR CONTROLLER OUTPUT REGULATOR (MCOR)
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
1015752
101920101
101936801
102101001
102101101
Screw, #12-16 X 0.625 Hi-Lo ...................................................................................................................
Kit, 3-Pin Wedge Lock ...............................................................................................................................
Kit, 2-Pin Wedge Lock ...............................................................................................................................
Bar, Drive, Cast ............................................................................................................................................
MCOR .............................................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
1
1
1
Page 13-21
13
G
E
D
13
G
2
E
D
1
5
6
11
3
7
10
9
4
8
000369-002
Page 13-22
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERY CHARGER RECEPTACLE
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
101801001
101832001
102848701
1017705
101796501
101796801
1013061
N/A
N/A
N/A
N/A
Plate, Receptacle Backing .......................................................................................................................
Screw, #7-19 X 0.625 Phillips Pan-Head Tap .....................................................................................
Fuse and Receptacle Assembly (includes items 4 through 11) .................................................
Screw, #8 X 5/8 Phillips Pan-Head Type AB .................................................................................
Receptacle ...............................................................................................................................................
Fuse Assembly (includes item 7) .....................................................................................................
Locknut, #10-32 Nylon Insert .....................................................................................................
Fuse, 3/8-Amp ........................................................................................................................................
Wire Assembly, Sense Lead, Gray ...................................................................................................
Wire Assembly, #10 Red .....................................................................................................................
Wire Assembly, #10 Black ..................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
4
1
3
1
1
2
1
1
1
1
Page 13-23
13
G
E
D
13
6
G
16
9
E
D
13
5
16
13
16
18
14
12
16
4
12
2
8
7
10
3
11
12
000589-001
Page 13-24
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ELECTRICAL COMPONENTS – IQ PLUS VILLAGER 6
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
N/A
1012528
1013734
1015720
102240501
102440901
102769701
102774501
102774601
102774701
102817101
102817201
102859501
102912801
103414901
103397901
N/A
8990
Asm, Electrical Component Box (includes items 2 through 18) ................................................
Nut, M8-1.25 Hex ..................................................................................................................................
Lockwasher, 8mm Split ......................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Bolt, Controller, Terminal ...................................................................................................................
Wire Asm, #4 Yellow, 13" ....................................................................................................................
Spacer, 2", 1/4-20, Hex .........................................................................................................................
Controller, 500 Amp ............................................................................................................................
Computer, Onbrd, 8x 6v, 64" ............................................................................................................
Solenoid, 48v .........................................................................................................................................
Screw, 1/4-20 X .50 Hex Wsh Hd .....................................................................................................
Screw, 1/4-20 X .88 Hex Wsh Hd .....................................................................................................
Screw, M6 X 1 X 20 Ser Hex Flg ........................................................................................................
Plate, Component, Front ....................................................................................................................
Kit, Relay, 48v 30a W/instr (includes items 16 and 17) ............................................................
Relay, Spst No, 48v 30a, Pmt .......................................................................................................
Kit, Relay, 48v 30a Instrns ............................................................................................................
Tie Wrap, 8" Nylon ................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
2
3
1
1
1
1
1
6
4
2
1
1
1
1
5
Page 13-25
13
G
E
D
13
6
G
16
9
E
D
13
5
16
13
16
18
14
12
16
4
12
2
8
7
10
3
11
12
000589-001
Page 13-26
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ELECTRICAL COMPONENTS – IQ PLUS VILLAGER 8
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
N/A
1012528
1013734
1015720
102240501
102440901
102769701
102774501
102774601
102774701
102817101
102817201
102859501
102912801
103414901
103397901
N/A
8990
Asm, Electrical Component Box (includes items 2 through 18) ................................................
Nut, M8-1.25 Hex ..................................................................................................................................
Lockwasher, 8mm Split ......................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Bolt, Controller, Terminal ...................................................................................................................
Wire Asm, #4 Yellow, 13" ....................................................................................................................
Spacer, 2", 1/4-20, Hex .........................................................................................................................
Controller, 500 Amp ............................................................................................................................
Computer, Onbrd, 8x 6v, 64" ............................................................................................................
Solenoid, 48v .........................................................................................................................................
Screw, 1/4-20 X .50 Hex Wsh Hd .....................................................................................................
Screw, 1/4-20 X .88 Hex Wsh Hd .....................................................................................................
Screw, M6 X 1 X 20 Ser Hex Flg ........................................................................................................
Plate, Component, Front ....................................................................................................................
Kit, Relay, 48v 30a W/instr (includes items 16 and 17) ............................................................
Relay, Spst No, 48v 30a, Pmt .......................................................................................................
Kit, Relay, 48v 30a Instrns ............................................................................................................
Tie Wrap, 8" Nylon ................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
2
2
3
1
1
1
1
1
6
4
2
1
1
1
1
4
Page 13-27
13
G
E
D
13
G
E
1
D
2
4
3
3
5
000598-001
Page 13-28
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
ELECTRICAL COMPONENT COVER AND TERMINAL BLOCK
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
1013357
1016356
1016967
102238001
102772402
8990
Rivet, 5/32 Aluminum Pop ......................................................................................................................
Terminal Block with Insulator ................................................................................................................
Blind Rivet, Push Type ..............................................................................................................................
#10-24 Taptite Screw ................................................................................................................................
Cover, Electrical Component, Carryall 6 ............................................................................................
Tie Wrap, 8" Nylon .....................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
2
1
3
3
1
11
Page 13-29
13
G
E
D
13
G
E
D
1
1
5
8
7
4
6
2
000425-001
Page 13-30
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
TOW/RUN SWITCH – IQ PLUS VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
1012126
1013061
N/A
101908101
101908401
102838101
102845101
102915701
Screw, #10-32 X .625 Hx Washer ...........................................................................................................
Locknut, #10-32 Nylon Insert ................................................................................................................
Tow/Run Switch Assembly (includes items 4 through 8) ............................................................
Switch Assembly, Tow/Run ...............................................................................................................
Boot, Switch ............................................................................................................................................
Circuit Breaker 250vac-50vdc ..........................................................................................................
Decal, Tow Switch .................................................................................................................................
Plate, Switch, Run Tow, Mode ..........................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
1
1
1
1
1
1
Page 13-31
13
G
E
D
13
G
9
BATTERY 2
E
6
D
5
7
8
2
9
10
BATTERY 3
11
BATTERY 1
13
SEE
DETAIL A
16
BATTERY 6
BATTERY 5
BATTERY 4
BATTERY 7
15
14
BATTERY 8
DETAIL A
12
4
3
13
000408-001
Page 13-32
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERIES – VILLAGER 6 IQ PLUS WITH T-105 BATTERIES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
N/A
101090801
1011578
1015072
101661601
101831401
101661602
101831401
102002801
102002901
102766201
102845203
102873401
102980801
102980901
103198201
Installation, Battery, T-105 Villager 6 and 8 (includes items 2 through 16) ...........................
Hold-Down, Battery .............................................................................................................................
Washer, 5/16 Type B Flat ....................................................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................................
Battery, 6v Trojan T105 (Wet) (includes item 6) .........................................................................
Battery Cap 6 Volt ..........................................................................................................................
Battery, 6v Trojan T105 (Dry, also known as moist) (includes item 8) ...............................
Battery Cap 6 Volt ..........................................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Hold Down, Outside ............................................................................................................................
Rod, Battery Hold Down 10.7" .........................................................................................................
5/16-18 Heavy Hex Nut ......................................................................................................................
Extr, Plastic, 1 X 1 X 3 ...........................................................................................................................
Clamp, Hose, Nylon, .25 ......................................................................................................................
Asm, #4 Blk Wire, 42" ...........................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
12
12
8
1
8
1
2
3
4
12
16
4
1
1
Page 13-33
13
G
E
D
13
G
E
D
9
10
6
1
8
000433-001
Page 13-34
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
REAR REVERSE BUZZER
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
1016859
1011229
1012431
1015720
1016849
1016851
1016857
8056
8057
8058
Kit, Reverse Buzzer (includes items 2 through 10) .........................................................................
Locknut, #6-32 Whiz ............................................................................................................................
Washer, #4 Flat .......................................................................................................................................
Screw, #6-32 X 1/2 Hex Washer-Head ...........................................................................................
Screw, #4-24 X 0.33 Pan-Head Machine .......................................................................................
Buzzer, Reverse (9-48 VDC) ...............................................................................................................
Wire Assembly Black #18 ...................................................................................................................
Screw, #4-40 X 0.75 Round-Head Machine .................................................................................
Nut, #4-40 Hex Machine .....................................................................................................................
Lockwasher, #4 Split ............................................................................................................................
1
1
2
1
2
1
1
2
2
2
Note: Note: Items 2 through 5 and 7 are included in the kit, but are not used
in this application.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 13-35
13
G
E
D
13
G
5
BATTERY 2
E
8
D
7
9
10
2
5
6
BATTERY 3
11
BATTERY 1
13
SEE
DETAIL A
16
BATTERY 6
BATTERY 5
BATTERY 4
BATTERY 7
15
14
BATTERY 8
DETAIL A
12
4
3
13
000408-002
Page 13-36
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERIES – VILLAGER 6 IQ PLUS WITH T-145 BATTERIES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
N/A
101090801
1011578
1015072
102002801
102002901
102764401
101831401
102764402
101831401
102766201
102845204
102873401
102980801
102980901
103198201
Installation, Battery, T-145 Villager 6 and 8 (includes items 2 through 16) ...........................
Hold-Down, Battery .............................................................................................................................
Washer, 5/16 Type B Flat ....................................................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Battery, 6v Trojan T145 (wet) (includes item 8) .........................................................................
Battery Cap 6 Volt ..........................................................................................................................
Battery, 6v Trojan T145 (Dry, also known as moist) (includes item 10) .............................
Battery Cap 6 Volt ..........................................................................................................................
Hold Down, Outside ............................................................................................................................
Rod, Battery Hold Down 12" .............................................................................................................
5/16-18 Heavy Hex Nut ......................................................................................................................
Extr, Plastic, 1 X 1 X 3 ...........................................................................................................................
Clamp, Hose, Nylon, .25 ......................................................................................................................
Asm, #4 Blk Wire, 42" ...........................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
12
12
2
3
8
1
8
1
4
12
16
4
4
1
Page 13-37
13
G
E
D
13
G
9
BATTERY 2
E
6
D
5
7
8
2
9
10
BATTERY 3
11
BATTERY 1
13
SEE
DETAIL A
16
BATTERY 6
BATTERY 5
BATTERY 4
BATTERY 7
15
14
BATTERY 8
DETAIL A
12
4
3
13
000408-001
Page 13-38
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERIES – VILLAGER 8 IQ PLUS WITH T-105 BATTERIES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
N/A
101090801
1011578
1015072
101661601
101831401
101661602
101831401
102002801
102002901
102766201
102845203
102873401
102980801
102980901
103198201
Installation, Battery, T-105 Villager 6 and 8 (includes items 2 through 16) ...........................
Hold-Down, Battery .............................................................................................................................
Washer, 5/16 Type B Flat ....................................................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................................
Battery, 6v Trojan T105 (Wet) (includes item 6) .........................................................................
Battery Cap 6 Volt ..........................................................................................................................
Battery, 6v Trojan T105 (Dry, also known as moist) (includes item 8) ...............................
Battery Cap 6 Volt ..........................................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Hold Down, Outside ............................................................................................................................
Rod, Battery Hold Down 10.7" .........................................................................................................
5/16-18 Heavy Hex Nut ......................................................................................................................
Extr, Plastic, 1 X 1 X 3 ...........................................................................................................................
Clamp, Hose, Nylon, .25 ......................................................................................................................
Asm, #4 Blk Wire, 42" ...........................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
12
12
8
1
8
1
2
3
4
12
16
4
1
1
Page 13-39
13
G
E
D
13
G
5
BATTERY 2
E
8
D
7
9
10
2
5
6
BATTERY 3
11
BATTERY 1
13
SEE
DETAIL A
16
BATTERY 6
BATTERY 5
BATTERY 4
BATTERY 7
15
14
BATTERY 8
DETAIL A
12
4
3
13
000408-002
Page 13-40
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
BATTERIES – VILLAGER 8 IQ PLUS WITH T-145 BATTERIES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
N/A
101090801
1011578
1015072
102002801
102002901
102764401
101831401
102764402
101831401
102766201
102845204
102873401
102980801
102980901
103198201
Installation, Battery, T-145 Villager 6 and 8 (includes items 2 through 16) ...........................
Hold-Down, Battery .............................................................................................................................
Washer, 5/16 Type B Flat ....................................................................................................................
Locknut, 5/16-18 Nylon Insert .........................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Wire Assy, #4 Black ...............................................................................................................................
Battery, 6v Trojan T145 (wet) (includes item 8) .........................................................................
Battery Cap 6 Volt ..........................................................................................................................
Battery, 6v Trojan T145 (Dry, also known as moist) (includes item 10) .............................
Battery Cap 6 Volt ..........................................................................................................................
Hold Down, Outside ............................................................................................................................
Rod, Battery Hold Down 12" .............................................................................................................
5/16-18 Heavy Hex Nut ......................................................................................................................
Extr, Plastic, 1 X 1 X 3 ...........................................................................................................................
Clamp, Hose, Nylon, .25 ......................................................................................................................
Asm, #4 Blk Wire, 42" ...........................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
12
12
2
3
8
1
8
1
4
12
16
4
4
1
Page 13-41
13
G
E
D
13
G
E
D
ELECTRIC MOTOR
14
G
E
D
14
G
E
14
D
ITEM 22 INCLUDES 2 SETS
OF WIRE ASSEMBLIES,
TERMINAL HARDWARE,
AND TERMINAL INSULATORS
(NOT SHOWN)
15
21
ITEM 15 INCLUDES
EXTERNAL HARDWARE
(NOT SHOWN)
20
31
18
OPTIONAL VENTED HEADBAND
(NOT SHOWN)
17
16
19
7
5
6
22
12
29
13
10
11
8
9
30
4
3
32
2
37
32
1
38
000411-001
Page 14-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
MOTOR (MODEL DA5-4006) – IQ PLUS
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
1010934
1014201
102235201
102243403
102775101
102186301
102186401
102704901
101942301
N/A
N/A
N/A
N/A
N/A
N/A
102938601
N/A
N/A
102938701
102938801
N/A
102938901
N/A
N/A
N/A
N/A
N/A
N/A
102939001
102939101
102939102
102951701
N/A
N/A
N/A
N/A
451
7174
Screw, 5/16-18 X 1.00 Hex Cap ..............................................................................................................
Screw, 1/4-20 X 2.25 Hex Cap ................................................................................................................
Bumper, Drive Unit ....................................................................................................................................
Lubricant, Moly-Teflon (Single-Use Tube) .........................................................................................
IQ Plus Electric Motor, 48-VDC 3.7 hp (includes items 6 through 30) .....................................
Ring, 2.24" Internal Retaining ..........................................................................................................
Bearing, Ball ............................................................................................................................................
Kit, Speed Sensor (includes items 9 through 13) ......................................................................
Kit, 3-Pin Wedge Lock ...................................................................................................................
Sensor, Motor Speed, ADC ..........................................................................................................
Screw, #8-32, Taptite Thread ......................................................................................................
Magnet, ADC Motor ......................................................................................................................
Screw, 1/4-20 x 0.5 .........................................................................................................................
Asm, Frame And Field, 3.7 Hp ..........................................................................................................
Armature (Includes external hardware - not shown) ..............................................................
Kit, Brush, 3.7 Hp (includes items 17 and 18) .............................................................................
Brush, Motor ....................................................................................................................................
Screw, Taptite ..................................................................................................................................
Asm, Brush Box, 3.7 Hp .......................................................................................................................
Kit, Brush Spring, 3.7 Hp (includes item 21) ................................................................................
Brush Spring .....................................................................................................................................
Kit, Brush Lead Asm, 3.7 Hp (includes items 23 through 28) ................................................
Terminal and Lead Assembly .....................................................................................................
Insulator, Terminal .........................................................................................................................
Washer, Insulating ..........................................................................................................................
Washer, Flat, 5/16, Brass/Bronze ...............................................................................................
Nut, 5/16, Steel ................................................................................................................................
Lockwasher, 5/16, Steel ................................................................................................................
Commutator End Head, 3.7 Hp .......................................................................................................
Sealed Headband, 3.7 Hp ..................................................................................................................
Vented Headband, 3.7 HP (optional - not shown) .........................................................................
Pkg, Terminal Hardware, 3.7hp (includes items 33 through 36) ...............................................
Nut, 5/16, Steel ......................................................................................................................................
Lockwasher, 5/16, Steel ......................................................................................................................
Nut, 1/4-20, Steel ..................................................................................................................................
Lockwasher, 1/4-20, Steel ..................................................................................................................
Lockwasher, 1/4 Split ................................................................................................................................
Lockwasher, 5/16 Split .............................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
3
1
1
1
1
1
1
1
1
2
1
1
1
1
1
8
8
1
1
8
1
2
2
2
2
4
2
1
1
1
1
2
2
2
2
3
1
Page 14-3
14
G
E
D
14
G
E
D
TRANSAXLE – ELECTRIC VEHICLES
15
G
E
D
15
G
6
E
4
D
15
23
28
27
29
3
31
5
18
c
.4
0
5
m
31
16
11
2
31
32
14
20
19
8
22
21
18
30
26
7
2
23
10
12
c
.3
5
2
30
10
9
13
17
m
17
18
24
25
000223-002
Page 15-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
TRANSAXLE – ELECTRIC VEHICLES
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
102771701
1013794
101895401
101895501
101897001
101897201
101897401
101897601
101903601
101903701
101906901
101922101
101923001
101923201
101923501
101923701
101923901
101928701
101972101
101972201
102356601
102356801
102357001
102886301
101922201
102886401
102886501
101922201
102886601
7330
7335
7336
Transaxle, Electric (includes items 2 through 32) ...........................................................................
Axle Shaft Oil Seal ................................................................................................................................
Gear Case, Left-Hand ...........................................................................................................................
Gear Case, Passenger-Side ................................................................................................................
Screw, M8-1.25 X 60mm Hex-Head ................................................................................................
Breather ...................................................................................................................................................
Screw, M10-1.25 X 25mm ..................................................................................................................
Pin, 11mm OD X 8.5mm ID X 10mm ..............................................................................................
Washer, Thrust .......................................................................................................................................
Washer, Thrust .......................................................................................................................................
Intermediate Shaft Assembly ...........................................................................................................
Pin, 15.99mm X 88.7mm Dowel ......................................................................................................
Gear, Differential Idler .........................................................................................................................
Gasket .......................................................................................................................................................
Seal, Lip ....................................................................................................................................................
Shaft, Input .............................................................................................................................................
Gear, Differential ...................................................................................................................................
Liquid Gasket (Transaxle case) .........................................................................................................
Plug, M14-1.5 X 12mm Magnetic ...................................................................................................
Plug, M14-1.5 X 12mm Hex ...............................................................................................................
Housing, Differential, 6 Bolt ..............................................................................................................
Gear, Differential Output, 6-Bolt .....................................................................................................
Screw, Flg Hd M10 X 1.5 X 30 ...........................................................................................................
Axle Assembly, Driver-Side (includes item 25) ..........................................................................
Lug Stud ............................................................................................................................................
Tube, Axle, Driver-Side .......................................................................................................................
Axle Assembly, Passenger-Side (includes item 28) ..................................................................
Lug Stud ............................................................................................................................................
Tube, Axle, Passenger-Side ...............................................................................................................
Inner Axle Tube Bearing .....................................................................................................................
Bearing .....................................................................................................................................................
Bearing .....................................................................................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
2
1
1
11
1
6
2
2
2
1
1
2
2
1
1
2
1
1
1
1
1
10
1
4
1
1
4
1
2
3
1
Page 15-3
15
G
E
D
15
G
E
D
BATTERY CHARGER
16
G
E
D
16
G
19
E
D
20
6
18
8
14
19
11 12 13
5
4
16
15
17
9
10
7
000414-001
Page 16-2
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
IQ PLUS DOMESTIC BATTERY CHARGER (MODEL 25730)
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
102847801
102847802
102847803
1012098
1012101
1015914
1015917
101828501
101828801
101828802
101828901
101828902
101828903
101831101
101914401
102275401
102838101
N/A
N/A
7577
48-V/17-A IQ Plus (9-ft. DC Cord, 6-ft. AC Cord) ..............................................................................
48-V/17-A IQ Plus (12-ft. DC Cord, 9-ft. AC Cord) ............................................................................
48-V/17-A IQ Plus (20-ft. DC Cord, 9-ft. AC Cord) (includes items 4 through 20) ................
Bushing, DC Cord .................................................................................................................................
Fuse Assembly .......................................................................................................................................
Rectifier with Heatsink Assembly ...................................................................................................
Bushing, AC Cord ..................................................................................................................................
Ammeter ..................................................................................................................................................
Cord, AC, 80-Inch (203 cm) ................................................................................................................
Cord, AC, 108-Inch (274 cm) .............................................................................................................
Cord, DC, 113-Inch (287 cm) .............................................................................................................
Cord, DC, 154-Inch (391 cm) .............................................................................................................
Cord, DC, 250-Inch (635 cm) .............................................................................................................
Wire Assembly Kit .................................................................................................................................
Assembly, Voltage Suppressor ........................................................................................................
Relay, 48-VDC .........................................................................................................................................
Circuit Breaker 250vac-50vdc ..........................................................................................................
Transformer, Battery Charger ...........................................................................................................
Case, Battery Charger ..........................................................................................................................
Screw, #10 X 0.50 Phillips Pan-Head ..............................................................................................
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
Page 16-3
16
G
E
D
16
G
18
E
13
23
D
19
22
7
20
15
16
17
12
22
8
9
6
10 21
5
14
11
1
2
24
Page 16-4
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
000416-001
IQ PLUS BATTERY CHARGER (MODEL 25880),
EXPORT AND EUROPEAN
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
101958201
101958301
102892901
102892902
1012098
1012101
1015914
101828901
101828902
101828903
101838401
101838601
101914401
101973501
101976601
102275401
N/A
****
****
****
102940801
N/A
7577
102939501
Cord, UK, AC, Battery Charger ...............................................................................................................
Cord, European AC, Battery Charger ...................................................................................................
Charger, Export and European ..............................................................................................................
Charger, Export and European (includes items 5 through 23) ..................................................
Bushing, DC Cord .................................................................................................................................
Fuse Assembly .......................................................................................................................................
Rectifier with Heatsink Assembly ...................................................................................................
Cord, DC, 113-Inch (287 cm) .............................................................................................................
Cord, DC, 154-Inch (391 cm) .............................................................................................................
Cord, DC, 250-Inch (635 cm) .............................................................................................................
Circuit Breaker .......................................................................................................................................
Four-Position Switch ...........................................................................................................................
Assembly, Voltage Suppressor ........................................................................................................
Receptacle, AC Cord ............................................................................................................................
Ammeter with Mounting Bracket ...................................................................................................
Relay, 48-VDC .........................................................................................................................................
Wire, Jumper ..........................................................................................................................................
Limiter, Current .....................................................................................................................................
Wire Assembly, Battery Charger ......................................................................................................
Transformer, Battery Charger ...........................................................................................................
Cord, Dc ...................................................................................................................................................
Case, Battery Charger ..........................................................................................................................
Screw, #10 X 0.50 Phillips Pan-Head ..............................................................................................
Cord, European AC, Battery Charger ...................................................................................................
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
10
1
**** Special order item available upon request.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 16-5
16
G
E
D
16
G
E
18
D
17
13
4
15
14
8
6
17
12
10
11
20
3
2
16
19
5
9
7
000417-001
Page 16-6
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
IQ PLUS ONBOARD BATTERY CHARGER (MODEL 25660),
EXPORT
ITEM
PART NO.
DESCRIPTION
QTY
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
102893001
1012098
1012101
1015914
1015917
101828501
101829001
101831101
101838401
101838601
****
101841901
101914401
102275401
****
102940801
N/A
7577
7847
8233
Battery Charger, Onboard, International, IQ Plus (includes items 2 through 20) ...............
Bushing, DC Cord .................................................................................................................................
Fuse Assembly .......................................................................................................................................
Rectifier with Heatsink Assembly ...................................................................................................
Bushing, AC Cord ..................................................................................................................................
Ammeter ..................................................................................................................................................
Cord, AC, 22-Inch (56 cm) ..................................................................................................................
Wire Assembly Kit .................................................................................................................................
Circuit Breaker .......................................................................................................................................
Four-Position Switch ...........................................................................................................................
Mounting Bracket, Relay ....................................................................................................................
Control Board .........................................................................................................................................
Assembly, Voltage Suppressor ........................................................................................................
Relay, 48-VDC .........................................................................................................................................
Transformer, Battery Charger ...........................................................................................................
Cord, Dc ...................................................................................................................................................
Case, Battery Charger ..........................................................................................................................
Screw, #10 X 0.50 Phillips Pan-Head ..............................................................................................
Screw, 1/4-20 X 0.75 Hex-Head Cap ...............................................................................................
Locknut, 1/4-20 Nylon Insert ............................................................................................................
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
12
4
4
**** Special order item available upon request.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 16-7
16
G
E
D
16
G
E
D
MAINTENANCE AND SERVICE TOOLS
17
G
E
D
17
G
E
D
1
2
4
3
7
6
5
8
9
15
14
10
16
Page 17-2
11
12
17
13
18
19
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
MAINTENANCE AND SERVICE TOOLS
ITEM
PART NO.
DESCRIPTION
QTY
DIESEL
QTY
GAS
QTY
ELEC
G
1 2 3 4
The following tool list includes all tools available from Club Car for
maintenance and service procedures for gasoline, electric, and/or
diesel vehicles, both past and present models. Be sure to carefully
examine the tool list for applicability to your vehicle before ordering.
1
2
3
4
5
6
7
8
9
10
11
101871001
101813202
101641202
101831901
1014305
1011767
1016417
1016416
1012811
1012812
1013582
12
13
102555501
102249901
14
15
16
17
18
19
****
****
101887101
101808401
102562401
102686101
Accelerator Pedal Adjustment Tool .......................................................................
Adhesive, Guide Ring, 3-Gram Tube .....................................................................
Arbor ................................................................................................................................
Battery Discharge Machine, 36/48 Volt ................................................................
Battery Terminal Protector Spray ...........................................................................
Battery Thermometer .................................................................................................
Bearing and Oil Seal Remover Assembly ............................................................
Bearing Driver Set ........................................................................................................
Bearing Puller ................................................................................................................
Bearing Puller Wedge Attachment ........................................................................
Brake Adjustment Tool (used only on vehicles with
manually adjusted mechanical brakes) ...............................................................
Brake Cable Release Tool ...........................................................................................
Brake Pedal Adjustment Tool Kit (used for the Carryall Electric
Industrial Truck only) (includes items 14 and 15)..............................................
Brake Pedal Adjustment Tool .............................................................................
Brake Pedal Tension Tool .....................................................................................
Calibration Test Module ............................................................................................
Cam Installation Tool ..................................................................................................
Charger Bezel Tool .......................................................................................................
Clutch Removal Tool (for 4x4 vehicles) .................................................................
E
D
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Please refer to the maintenance and service manual
for proper tool application.
****
17
Special order item available upon request
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page 17-3
17
G
G
IN
N
R
A
W
E
D
21
24
23
22
27
26
25
20
28
30
29
32
31
COMMUNICATION
DISPLAY MODULE
DISPLAY FUNCTIONS:
PRESS AND HOLD
BUTTON TO SHOW
FUNCTION NUMBER.
RELEASE BUTTON TO
SHOW FUNCTION VALUE.
Func1 - Battery voltage.
Func2 - Energy units removed since last charge cycle.
Func3 - Total accumulated energy units removed.
Func4 - Last charge termination type (1 = Incomplete,
2 = DVDT, 4 = Normal, 8 = Max. timer).
POWER
ON
OFF
R
Club Car
PART #17075
33
38
Page 17-4
39
36
35
34
40
41
42
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
37
43
MAINTENANCE AND SERVICE TOOLS, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
DIESEL
QTY
GAS
QTY
ELEC
G
1 2 3 4
20
21
1014510
1014498
22
23
24
25
26
27
28
1014496
1014497
1014508
1014507
1015524
101809101
102601501
29
102603501
30
102605201
31
102606101
32
102607501
33
34
35
36
37
38
39
40
101831801
101641002
1011273
102773801
102773901
102774101
102774101
102675401
41
42
43
102774201
102774301
102774401
Clutch Tool Kit (includes items 21 - 27) ................................................................
Clutch Alignment Tool (for pre-unitized transaxle
vehicles built prior to 1997 model year) ........................................................
Drive Clutch Puller (for Kawasaki engines only) ..........................................
Drive Clutch Hub Puller (for Kawasaki engines only) ................................
Driven Clutch Cam Puller (for Kawasaki engines only) .............................
Driven Clutch Puller Plug (for Kawasaki engines only) .............................
Drive Clutch Holder Tool Assembly (for Kawasaki engines only) ..........
Press Weldment (for Kawasaki engines only) ...............................................
Drive ClutchFixed Sheave Tool
(for 4x4 vehicles) ...........................................................................................................
Driven Clutch Spring Compression Base (for use with items 30
and 31) (for 4x4 vehicles) ...........................................................................................
Driven Clutch Spring Compression Collar (for use with items 29
and 31) (for 4x4 vehicles) ...........................................................................................
Driven Clutch Spring Compression Nut (for use with items 29
and 30) (for 4x4 vehicles) ...........................................................................................
Drive Clutch Spider Removal Tool
(for 4x4 vehicles) ...........................................................................................................
Communication Display Module ...........................................................................
Compression Gauge and Adapter .........................................................................
Continuity Tester ..........................................................................................................
Cutter, Valve Seat, #122 ..............................................................................................
Cutter, Valve Seat #115 ...............................................................................................
Wrench, T, #505..............................................................................................................
Adapter, T-Wrench........................................................................................................
Cutter, Valve Seat, 60 Degree (requires item 51)
(for Honda GX620 Gasoline Engines) ...................................................................
Pilot, 6.6 MM ...................................................................................................................
Pilot, 6.62 MM.................................................................................................................
Pilot, 6.65 MM.................................................................................................................
1
E
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
D
1
1
1
1
1
1
1
1
1
1
1
1
Please refer to the maintenance and service manual
for proper tool application.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
17
Page 17-5
17
G
E
D
44
45
46
47
48
49
50
51
2
56
57
3
54
52 53
58
Page 17-6
59 60
61
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Liquid
Gasket
55
MAINTENANCE AND SERVICE TOOLS, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
DIESEL
QTY
GAS
QTY
ELEC
1
1
1
1 2 3 4
44
45
46
1012151
1016627
102669901
47
48
49
1016418
101933101
102169401
50
51
52
1011478
1013593
102248803
53
102248804
54
55
56
57
58
59
59
59
59
59
59
59
59
59
59
60
61
102251501
102241502
102241501
101928701
102243402
101997201
101997207
101997212
101997211
101997205
101997209
101997204
101997203
101997206
101997202
102562301
102587201
Dry Moly Lubricant ......................................................................................................
Flywheel Puller Kit (for Kawasaki Engines) .........................................................
Gauge, Carburetor Float Level
(for Honda GX620 Gasoline Engines) ...................................................................
Gear Yoke ........................................................................................................................
Governor Shaft Installation Tool (for Kawasaki Engine Vehicles) ...............
Hydraulic Brake Adjuster (for Turf/CA 272/472, Pioneer/XRT 1200,
Bobcat 2100, HUV 4213) ............................................................................................
Hydrometer ....................................................................................................................
Internal Retaining Ring Pliers ..................................................................................
IQ Display Module (IQDM) Kit (IQ System and IQ Plus vehicles) .................
(includes items 54 and 55)
IQ Display Module (IQDM-P) Kit (IQ System and IQ Plus vehicles)..............
(includes items 54 and 55)
Adaptor, Cable .........................................................................................................
IQDM Series 2 Cable ..............................................................................................
IQDM Series 1 Cable (replacement) ......................................................................
Liquid Gasket (transaxle case) .................................................................................
Moly-Teflon Lubricant (4-oz. (113-gram) tube) .................................................
Paint, Touch-Up – Beige* ..........................................................................................
Paint, Touch-Up – Black* ...........................................................................................
Paint, Touch-Up – Burgundy* ..................................................................................
Paint, Touch-Up – Classic Blue (Navy)* .................................................................
Paint, Touch-Up – Dark Gray* ..................................................................................
Paint, Touch-Up – Dark Green* ...............................................................................
Paint, Touch-Up – Gray* .............................................................................................
Paint, Touch-Up – Red* ..............................................................................................
Paint, Touch-Up – Royal Blue (Pacific Blue)* .......................................................
Paint, Touch-Up – White* ..........................................................................................
Paint, Precedent Underbody – Gray.......................................................................
Paint Pen, Touch-Up, Precedent Underbody – Black .......................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Please refer to the maintenance and service manual
for proper tool application.
* Item 59 is not for use on Surlyn® body material, which is used
on Precedent vehicles.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
G
E
1
1
17
Page 17-7
D
17
G
E
D
63
62
66
65
64
Safety First
Never use a vehicle that is unsafe.
Inspect each day.
Inspect
GOOD
NEED(S)
ATTENTION
• Brakes
• Park Brake
• Steering
• Accelerator
• F & R Selector
• Reverse Buzzer
• Key Switch
• Speeds
• Tires
• Bag Straps and Buckles
Other Mechanical Problems
• Unusual Noise
• Will Not Run
• Stopped on Course
• Other:
•
•
•
Damage
• Right Side
• Left Side
• Front
• Rear
• Other: ______________
No Damage
NEED(S)
ATTENTION
Cleanliness
• Seats
• Floor Mat
• Dash Compartments
• Bag Well
• Beverage Holders
• Overall Appearance: ___________________
Date: _____________ Inspected By: _________________
Car No. ___________
(Over)
CCI 1018231
69
68
67
71
70
72
AM10753
ON
OFF
STR
SPK
MAX
MIN
GAS
DSL
GAS/DIESEL
TACHOMETER
73
77
Page 17-8
83
76
75
74
84
85
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
86
MAINTENANCE AND SERVICE TOOLS, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
DIESEL
QTY
GAS
QTY
ELEC
G
1 2 3 4
62
63
64
65
66
67
68
69
1016414
1016415
102668801
1012549
1012560
101823101
1012809
102330901
70
71
72
73
74
75
76
77
78
1014264
1014259
102061201
AM10753
AM10771
1014162
1014161
1014115
101611003
79
AM11804
80
AM11805
81
AM1220301
82
AM1232401
83
84
1016413
102674601
85
86
101641201
102674401
Piston Ring Compressor Kit (FE290, FE350 and FE400 engines) .................
Piston Ring Pliers (for Kawasaki Engines) ............................................................
Puller, Special Use (for Kubota D722 Diesel Engines) .....................................
Retaining Ring Pliers, 45° External .........................................................................
Retaining Ring Pliers, 90° Internal ..........................................................................
Safety First Card (50 per pack) .................................................................................
Seal Puller .......................................................................................................................
Spanner Wrench (for coil over shock front
suspension vehicles only) .........................................................................................
Steering Column Bearing Press Tool .....................................................................
Steering Column Retaining Ring Tool ..................................................................
Steering Wheel Puller Tool .......................................................................................
Tachometer (includes gasoline engine pick up lead only) ...........................
Tachometer Diesel Probe (for use with item 73) ..............................................
Transaxle Axle Seal Tool .............................................................................................
Transaxle Pinion Seal Tool .........................................................................................
Transmission Tool Kit ..................................................................................................
Tune-Up Kit, All OHV (for FE290, FE350, FE400 only) (includes
air filter, spark plug, oil filter, fuel filters) (not shown) ....................................
Tune-Up Kit, Gx620 (for Honda Engines) (includes air filter,
spark plug, oil filter, fuel filters) (not shown) ......................................................
Tune-Up Kit, D722 (for Kubota Engines) (includes air filter,
oil filter, fuel filters, water separator filter) (not shown) .................................
Tune-Up Kit, Precedent (for FE290/350 Engines) (includes air
filter, spark plug, oil filter, fuel filters) (not shown) ...........................................
Tune-Up Kit, FH680D (for Kawasaki V-Twin Engines) (includes oil
filter, fuel filter, air filter, and spark plugs) (not shown)...................................
Valve Clearance Adjuster Screw Holder (for FE290 engines only) .............
Valve Guide Driver
(for Honda GX620 Gasoline Engines) ...................................................................
Valve Guide Reamer (FE290, FE350, and FE400 only) ......................................
Valve Guide Reamer, 6.6 mm
(for Honda GX620 Gasoline Engines) ...................................................................
1
1
1
1
1
1
1
1
1
1
1
E
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
17
1
1
1
1
1
1
Page 17-9
D
17
G
E
D
87
88
-
45
45
89
90
+
WAVETEK
V
5XL
1000
V
OFF
500
200
200
20
200
2m
2
200
m
20
m
200
m
2000
k
200k
20k
V
!
MAX
1000 --750V
Page 17-10
200
A
2k
!
COM
200nA
FUSED
91
92
95
96
93
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
94
MAINTENANCE AND SERVICE TOOLS, CONTINUED
ITEM
PART NO.
DESCRIPTION
QTY
DIESEL
QTY
GAS
QTY
ELEC
G
1 2 3 4
87
88
89
90
91
92
93
94
95
96
1016552
1016551
1016553
1016554
101641101
1011480
102570401
103601401
103601701
103600501
Valve Seat Cutter Guide .............................................................................................
Valve Seat Cutter T-Wrench ......................................................................................
Valve Seat Cutter, 45° (32 mm diameter) (for FE290 engines only) ...........
Valve Seat Cutter, 45°/30° (35 mm diameter) ....................................................
Valve Spring Compressor ..........................................................................................
Volt Ohm Meter ............................................................................................................
Tool, Tensioning, Starter Generator (For Precedent vehicles) ......................
Puller, Drive Clutch, XRT 950*...................................................................................
Tool, Disassembly, Driven Clutch, XRT 950 ..........................................................
Screw, Driven Clutch Disassembly, M6, XRT 950 ...............................................
1
1
1
1
1
1
1
1
1
1
1
E
D
1
*Note: The XRT 950 Drive Clutch Puller requires the use of Screw,
Driven Clutch Disassembly, CCI Part Number 103600501.
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
17
Page 17-11
INDEX
Part Number and Page
AM10753 17-9
AM10771 17-9
AM10080 12-5
AM10081 12-5
AM10419 11-7
AM10724 8-5
AM1232301 7-7
183 6-11, 6-15, 6-17, 9-17, 9-19, 11-3, 12-3
304 1-29, 6-11, 12-11, 12-13, 13-13, 13-15
320 4-11, 4-13
332 1-11, 1-13, 1-15, 1-17, 1-19, 1-25, 1-27,
1-29, 1-33, 1-39, 6-11, 6-29, 9-15, 10-3, 13-13,
13-15
334 4-19, 4-21, 5-3, 5-7, 5-19, 7-15, 8-15
357 5-11, 5-15, 5-25
451 1-27, 1-29, 4-3, 4-7, 10-3, 14-3
705 6-25, 7-15, 8-15
706 5-11, 5-15
808 5-25, 11-3
1016 6-11, 6-15, 6-17
1017 6-13, 6-15, 6-17, 13-7
1028 4-5
1032 4-5
1035 5-7
1218 1-29, 1-39
1241 1-3, 1-25, 1-27, 1-29, 1-39, 4-5, 4-15, 4-17,
4-19, 4-21, 6-15, 6-17, 6-21, 6-25, 6-27, 10-3,
12-11, 12-13, 13-19
1242 4-9, 4-15, 4-17, 5-25, 6-15, 6-17, 6-25
1624 4-19, 4-21, 5-7, 5-19
1631 9-17, 9-19
2402 5-9, 5-11, 5-13, 5-15
4029 6-11, 13-13, 13-15
7048 5-17
7173 5-25, 6-21, 6-27, 12-11, 12-13, 13-19
7174 5-3, 5-25, 6-25, 9-13, 10-3, 14-3
7251 1-3
7270 5-11
7274 5-17
7308 5-17
7310 2-3, 2-5
7311 5-25
7330 12-7, 15-3
7335 12-5, 15-3
7336 15-3
7410 1-39
7473 1-3, 1-25, 1-27, 1-29, 1-39, 4-5, 4-9, 4-15,
4-17, 4-19, 4-21, 6-15, 6-17, 6-21, 6-27, 13-19
7540 5-7
7555 5-7, 5-19
7577 16-3, 16-5, 16-7
7591 6-11, 6-31, 13-13, 13-15
7602 5-7
7716 4-5, 4-19, 4-21
7818 6-15, 6-17
6-11, 13-13, 13-15
5-17
1-7, 1-33, 10-3, 16-7
6-11, 6-15, 6-17, 12-11, 12-13
5-17
1-5, 9-17, 9-19
1-25
6-11, 6-31, 13-13, 13-15, 13-35
8057 6-11, 6-15, 6-17, 6-31, 12-9, 13-13, 13-15,
13-35
8058 6-11, 6-15, 6-17, 6-31, 12-9, 13-13, 13-15,
13-35
8067 5-17
8104 12-9
8233 1-11, 1-13, 1-15, 1-17, 1-19, 1-27, 1-33,
1-39, 4-19, 4-21, 5-25, 6-11, 6-29, 9-5, 12-3,
12-11, 12-13, 13-13, 13-15, 16-7
8248 6-29, 9-5
8251 1-11, 1-13, 1-15, 1-17, 1-19, 1-25, 1-31,
1-33
8304 1-25
8450 6-15, 6-17, 11-3
8639 6-11, 9-17, 9-19, 12-11, 12-13, 13-5, 13-11,
13-13, 13-15
8717 4-19, 4-21, 6-15, 6-17, 12-3, 12-9
8754 4-11, 4-13, 4-19, 4-21, 5-3, 5-7, 5-9, 5-11,
5-13, 5-15, 5-19, 5-21, 5-23, 6-25
8755 5-11, 5-15, 5-21
8797 9-7
8861 5-25
8963 1-25
8990 5-7, 5-19, 6-15, 6-17, 13-25, 13-27, 13-29
1010005 5-17
1010028 12-9
1010124 5-11, 5-15
1010138 5-9, 5-13
1010142 5-21, 5-23
1010144 5-21, 5-23
1010145 5-21, 5-23
1010150 5-11, 5-15
7820
7840
7847
7893
7910
7973
8028
8056
1010200
1010434
9-3
1010435
1010436
1010543
5-15
1-3, 1-13, 1-15, 1-17, 1-19, 1-33, 1-39,
1-3, 1-39
1-25
1-9, 1-21, 1-23, 1-25
1010577 1-27, 7-15, 8-15
1010805 4-5
1010829 4-9, 4-15, 4-17
1010850 4-3, 4-7
1010877 4-5
1010878 4-5
101090801 13-33, 13-37, 13-39, 13-41
1010909 6-11
1010921 4-5
1010927 4-5
1010932 4-5
1010933
1010934
4-5
6-27, 14-3
4-3, 4-7
6-15, 6-17
2-3, 2-5
1-15, 1-19, 1-33
1-3
1-3
4-23, 4-25
4-3, 4-7
4-7
5-17
4-3, 4-7
1011210 1-25
1011219 1-25
1011220 1-25
1011221 1-25
1011222 1-25
1011229 6-11, 6-31, 13-13, 13-15, 13-35
1011273 17-5
1011280 6-21, 13-19
1011291 12-7
1011298 4-3, 4-7
1011301 4-3, 4-7
1011303 4-3, 4-7
1011314 4-3, 4-7
1011382 6-19, 13-17
1011393 5-17
1011394 1-3
1011402 4-5
1011415 5-21, 5-23
1011418 4-5
1011439 6-21, 13-19
101146302 4-3, 4-7
1011464 4-3, 4-7
1011465 4-3, 4-7
1011466 4-3, 4-7
1011467 4-3, 4-7
1011478 17-7
1011480 17-11
1011494 4-3, 4-7
1011497 6-31
1011498 6-31
1011557 6-21, 6-31, 13-19
1011558 6-31
1011571 6-31
1010953
1010954
1010984
1010993
1011014
1011017
1011084
1011114
1011137
1011153
1011154
1011700
1011734
1011767
1-25, 5-3, 13-33, 13-37, 13-39, 13-41
6-31
6-31
1-9, 1-21, 1-23
4-19, 4-21
5-3, 7-15, 8-15, 9-13
4-19, 4-21
4-23, 4-25
17-3
1011779
4-9, 4-15, 4-17
1011578
1011582
1011610
1011652
1011694
1011697
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-1
INDEX
1011825 6-11, 13-13, 13-15
1011843 6-31
101187702 4-5
1011887 5-17
1011889 5-17
1011895 5-7
1011930 5-7
1011931 4-19, 4-21
1011988 1-39, 9-5
1012098 16-3, 16-5, 16-7
1012101 16-3, 16-5, 16-7
1012126 13-31
1012151 17-7
1012180 5-21
1012181 5-23
1012182 5-23
1012285 1-11, 1-27, 9-13
1012295 6-15, 6-17
1012303 5-11, 5-15, 5-21, 5-23
1012304 5-21
1012333 12-11, 12-13
1012412 1-13, 1-15, 1-17, 1-19, 1-33
1012431 6-11, 6-15, 6-17, 6-31, 13-13, 13-15,
13-35
1012438 9-17, 9-19
1012467 5-7
1012505 6-19, 13-17
1012528 10-3, 13-25, 13-27
1012549 17-9
1012560 17-9
1012571 7-15, 8-15
1012581 1-13, 1-15, 1-17, 1-19, 1-31
1012597 1-21, 1-23
1012604 5-3
1012605 5-3
1012649 9-5
1012656 1-21, 1-23
1012657 1-21, 1-23
1012711 12-3
1012714 12-5
1012740 12-5
1012741 12-5
1012747 12-5
1012748 12-5
1012752 12-3
1012809 17-9
1012811 17-3
1012812 17-3
1012830 6-25, 9-13, 10-3
1012836 11-7
1012896 12-3
1012991 6-23
1013001
1013003
1013005
6-23
6-23
6-23
101301102
Page i-2
6-23
1013032
1013035
1014072
1014076
1014078
1014080
1014115
1014116
1014119
1014125
1014126
1014145
1014153
1014161
1014162
1014193
1014198
1014201
1014207
1014213
1014214
1014217
1014259
1014264
1014276
1014287
1014288
1014289
1014305
1014306
1014375
1014392
1014453
1014454
1014496
1014497
1014498
1014507
1014508
1014510
1014524
1014530
1014007
1014049
1014050
1-31
5-7, 5-19
5-7, 5-9, 5-13, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
12-3, 12-9, 13-23, 13-31
5-21
1-31
1-31
1-9
1-5
1-5
1-37, 6-11, 13-13, 13-15, 13-29
6-13, 9-7, 13-7
9-7
6-19, 13-17
4-15, 4-17
17-3
6-15, 6-17
17-7
6-15, 6-17
3-5
9-5
9-13
10-3, 13-25, 13-27
9-5, 9-7, 9-11, 9-23
12-3
12-7
12-7
12-7
12-7
12-7
12-7
12-7
12-7
12-7
12-7, 15-3
4-5
4-5
4-19, 4-21
4-5
4-3, 4-7, 7-15, 8-15
1-25, 4-19, 4-21, 12-3
11-3
11-3
1014052
1014055
1014056
11-3
11-3
11-3
1014948 6-15, 6-17
101503202 1-5
1015072 13-33, 13-37, 13-39, 13-41
1014057
1014058
1014059
1014062
1014063
1014065
11-3
11-3
11-3
11-3
11-3
6-15, 6-17, 11-3
1015075
1015091
1015137
1014070
11-7
1013042
1013044
1013051
1013052
1013061
1013207
1013216
1013218
1013312
1013343
1013344
1013357
1013461
1013462
1013494
1013531
1013582
1013589
1013593
1013609
1013677
1013687
1013700
1013734
1013746
1013760
1013768
1013769
1013770
1013771
1013772
1013773
1013774
1013787
1013792
1013794
1013869
1013870
1013871
1013876
1013924
1014555
1014771
1014807
1014808
1014902
1014928
11-7
11-7
11-7
11-7
17-9
9-5
6-15, 6-17
5-3
5-3
6-15, 6-17
4-3, 4-7
17-9
17-9
12-7
3-15
14-3
12-7
5-3
5-3
5-3
17-9
17-9
5-11, 5-15
11-3
5-3, 6-27, 11-3
6-23
17-3
1-11, 1-33
6-27
1-33
11-3
11-7
17-5
17-5
17-5
17-5
17-5
17-5
9-5
6-11, 13-13, 13-15
5-21, 5-23
2-3
6-15, 6-17, 12-9
12-9
5-23
9-5
1-3
1-25
9-5, 9-7, 9-11, 9-23
1015139 9-7, 9-17, 9-19
1015143 9-7
101524002 6-25
1015332 7-5, 8-3
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
INDEX
1015345
1015372
6-15, 6-17
6-15, 6-17
1016337
1016338
1016346
1016349
1016350
1016351
1016353
1016356
1015373 6-15, 6-17
1015405 6-15, 6-17
1015426 9-15
1015453 5-25
1015457 5-25
101547601 3-7, 3-13
1015524
1015525
1015528
1015583
1015597
17-5
1-31
6-19, 13-17
5-11, 5-15, 5-21, 5-23
5-7, 5-17
1015613 5-25
1015614 5-25
101562711 1-9, 1-21, 1-25
101562712 1-9, 1-21, 1-25
101562714 1-9, 1-23, 1-25
101562715 1-9, 1-23, 1-25
101564804 1-25
101564805 1-25
101564807 1-25
101564808 1-25
1015649 7-5, 8-3
101570506 2-3
101570507 2-3
101570509 2-5
101570514 2-3
1015707 2-3
1015720 6-11, 6-31, 13-13, 13-15, 13-25, 13-27,
13-35
1015737 6-15, 6-17
1015741 6-15, 6-17
1015752 6-15, 6-17, 9-15, 13-21
1015760 5-25
1015814 10-3
101584502 9-13
1015878 6-15, 6-17, 12-9
1015902 1-11, 1-27
1015914 16-3, 16-5, 16-7
1015917 16-3, 16-7
1015921 9-7
1015932 6-25
1015969 7-5, 8-3
1016004 9-7
1016011 11-3
1016074 6-25
101611003 17-9
101615504 5-5
1016156 5-5
1016183 5-3
1016201 11-3
1016269 5-3
1016289 11-3
1016319 4-9
1016320
4-9
12-5
12-5
5-9, 5-13
5-9, 5-13
5-9, 5-13
5-9, 5-13
5-9, 5-13
6-11, 13-13, 13-15, 13-29
101637605 5-13
1016384 5-11, 5-15
1016385 5-9, 5-13
1016386 5-11, 5-15
1016387 5-11, 5-15
1016389 5-11, 5-15
101641002 17-5
101641101 17-11
101641201 17-9
101641202 17-3
1016413 17-9
1016414 17-9
1016415 17-9
1016416 17-3
1016417 17-3
1016418 17-7
1016423 6-15, 6-17
101642575 9-9, 9-21
101642578 9-9, 9-21
101642580 9-9, 9-21
101642582 9-9, 9-21
101642585 9-9
1016429 7-3, 8-7
1016432 7-3, 8-7, 12-3
1016436 7-9, 8-9
1016437 9-9
1016438 9-11, 9-23
1016440 7-9, 8-9, 9-11, 9-23
1016441 9-11, 9-23
1016444 9-11, 9-23
1016445 8-5
1016449 7-9, 8-9
1016450 7-9, 8-9
1016451 7-9
1016452 7-9, 8-9
1016453 7-11
1016454 7-11, 8-11
1016455 7-7, 8-5
1016456 7-5, 8-3, 8-5
1016457 7-3, 8-7
1016458 7-9, 8-9
1016467
1016470
1016472
1016473
1016474
1016479
1016480
7-3, 8-7
7-13, 8-13
7-11, 8-11
7-3, 8-7
7-9, 8-9
7-9, 8-9
9-11
9-11, 9-23
7-3, 8-7
1016483 7-9, 8-9
1016486 9-9
1016489 7-9, 8-9
101649002 9-11, 9-23
1016494 7-11, 8-11
1016496 7-11, 8-11
1016497 8-5
1016499 9-9
1016501 9-9
1016502 7-3, 8-7
1016506 7-11, 8-11
1016507 7-5, 8-3
1016510 7-11, 8-11
1016513 12-3
101651406 2-3
101651407 2-3
101651409 2-5
101651414 2-3
1016517 7-9, 8-9
1016518 8-9
1016519 8-9
1016521 7-11, 8-11
1016531 7-5, 8-3
1016535 7-11, 8-11
1016537 7-3, 8-7
1016538 7-11, 8-11
1016539 7-5, 8-3
1016541 7-13, 8-13
1016542 7-9
1016544 7-7, 7-9, 7-11, 8-5, 8-9, 8-11
1016545 7-9
1016546 9-13
1016547 7-5, 8-3, 8-13, 9-11, 9-23
1016549 7-9, 8-9
1016551 17-11
1016552 17-11
1016553 17-11
1016554 17-11
1016557 4-3, 4-7
1016560 8-9
1016561 7-7, 8-5
1016562 7-7, 7-13, 8-5, 8-13
1016563 7-9, 8-9
1016564 7-11, 8-11
1016566 7-9, 8-9
1016569 7-9, 8-9
1016570 7-3, 8-7
101648102
101648203
1016571
1016572
1016573
1016576
1016578
1016579
1016581
7-13, 8-13
9-11, 9-23
4-3, 4-7
7-3, 8-7
8-5
8-5
7-3, 8-7
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-3
INDEX
9-11, 9-23
7-9, 8-9
1016584 7-11, 8-11
1016585 9-9
1016586 8-5
1016587 7-7, 8-5
1016588 7-7, 8-5
101661601 13-33, 13-39
101661602 13-33, 13-39
1016627 17-7
1016630 6-19
1016663 5-5
1016668 1-39
1016672 12-7
101674702 4-23
101674704 4-25
1016751 1-11, 1-27, 1-29
101675511 1-11, 1-27, 1-29
101675512 1-11, 1-27, 1-29
101675514 1-11, 1-27, 1-29
101675515 1-11, 1-27, 1-29
101677701 1-11, 1-27, 1-29
101677702 1-11, 1-27, 1-29
101677703 1-11, 1-27, 1-29
101677705 1-11, 1-27, 1-29
1016801 11-3
1016811 1-7
1016813 5-25
1016582
1016583
1016814
1016835
1016842
1016849
13-35
1016851
13-35
1016857
1016859
1016868
1016879
1016880
1016883
1016901
1016904
5-25
1-39
1-39
6-11, 6-19, 6-31, 13-13, 13-15, 13-17,
6-11, 6-19, 6-31, 13-13, 13-15, 13-17,
6-11, 6-31, 13-13, 13-15, 13-35
6-11, 6-31, 13-13, 13-15, 13-35
1-3
6-13, 13-7
6-13, 13-7
6-25
11-3
7-9, 8-9, 10-3
1016916 1-25
101692501 1-3
101692502 1-3
101692506 1-3
101692509 1-3
101692510 1-3
101692511 1-3
101692512 1-3
101692513 1-3
101692514 1-3
101692515 1-3
101693201 3-7, 3-13
101693901 1-3
Page i-4
101693902 1-3
101693906 1-3
101693908 1-3
101693909 1-3
101693910 1-3
101693911 1-3
101693912 1-3
101693913 1-3
101693914 1-3
1016952 1-7
1016967 1-3, 13-29
1016997 6-15, 6-17
1017006 6-15, 6-17
1017029 4-5
1017035 6-31
101705701 3-3, 3-9
1017062 6-13, 13-7
1017064 6-13, 13-7
1017065 6-13, 13-7
1017080 1-3
1017082 12-3
101708301 1-7
1017141 1-33
1017188 11-5
1017203 9-5
1017211 4-9
1017226 5-3
1017231 12-3
1017239 6-15, 6-17
1017243 6-15, 6-17
1017259 1-11
1017266 5-9, 5-13
1017273 5-5
101728201 1-9
101728202 1-21
101728203 1-9
101728204 1-21
101728210 1-9
101728211 1-23
101728213 1-9
101728214 1-23
101728701 1-33
101728702 1-33
101728704 1-33
101728706 1-33
101728708 1-33
101728709 1-33
101728710 1-33
101728711 1-33
101728712 1-33
1017289 1-13, 1-15, 1-17, 1-19
1017310 1-11, 1-27
1017313 5-3
1017314 5-3
1017315 5-3
101731601 1-13
101731602 1-13
101731604 1-13
101731606 1-13
101731608 1-13
101731609 1-13
101731610 1-13
101731611 1-13
101731612 1-13
1017317 5-3
101737002 2-3
1017378 4-19, 4-21
1017380 4-19, 4-21
101738301 11-3
101738302 11-3
1017384 1-21, 1-23
1017424 4-19, 4-21
1017434 7-9, 8-9
1017435 8-9
1017442 7-3, 8-7
1017443 7-9, 8-9, 8-11
1017444 8-9
1017445 7-9, 8-9
1017446 8-9
1017447 8-11
1017448 7-7, 8-5
101744901 7-13, 8-13
101744902 7-13, 8-13
1017450 7-13, 8-13
101745101 7-13, 8-13
101745102 7-13, 8-13
1017453 7-13, 8-13
1017454 7-9, 8-9
1017455 7-7, 8-5
1017456 7-3, 8-7
101745701 7-13, 8-13
101745702 7-13, 8-13
1017458 7-3, 8-7
1017460 7-3, 8-7
1017461 9-9
1017463 7-7, 8-5
1017466 9-11, 9-23
1017468 8-5
1017471 7-13, 8-13
1017472 7-11, 8-11
1017473 7-9, 8-9
1017474 7-5, 8-3
1017475 7-5, 8-3
1017476 7-5, 8-3
1017486 7-5, 8-3
1017487
1017490
1017500
1017501
1017502
1017503
1017504
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
7-11, 8-11
7-7, 8-5
8-3
7-13, 8-13
7-13, 8-13
7-13, 8-13
7-11, 8-11
INDEX
1017507
1017508
7-3, 8-7
7-11, 8-11
1017510 7-13, 8-13
1017511 8-11
1017512 7-13, 8-13
1017513 7-11, 8-11
1017514 7-11, 8-11
101751801 7-11, 8-11
101812301
101813001
101813202
101817401
101818801
101821501
101823101
101824401
101830701
101831101
101831401
101831801
101831901
101832001
9-15
9-15
17-3
4-19, 4-21
4-19
9-15
17-9
9-5, 9-7
3-5, 3-11, 13-17
3-7, 3-13, 6-19
9-17, 9-19
13-17
6-19
7-15, 8-15
16-3, 16-7
16-3
16-3
16-3, 16-5
16-3, 16-5
16-3, 16-5
16-7
6-19, 13-17
6-19, 13-17
16-3, 16-7
13-33, 13-37, 13-39, 13-41
17-5
17-3
13-23
101832202
101832302
101832601
9-13
9-13
7-15, 8-15
101832701
101833101
101833401
101833601
101833701
101833904
101834001
101834502
101834601
101838601
101840901
101841101
101841201
101841202
101841301
101841901
101851101
101856002
7-15, 8-15
7-15, 8-15
11-7
12-3
6-23
11-3
11-7
6-19, 13-17
7-15, 8-15
12-3
11-7
1-37
9-15
6-25
16-5, 16-7
16-5, 16-7
1-39
1-39
1-39
1-39
1-39
16-7
6-19, 13-17
13-17
101856102
6-15, 6-17
101751802 7-11, 8-11
101751803 7-11, 8-11
1017653 6-23
1017686 11-7
1017689 10-3
1017695 1-9, 1-21, 1-23
1017696 4-19, 4-21
1017699 6-31
1017705 13-23
1017721 6-11
101773301 7-13, 8-13
101773302 7-13, 8-13
101773303 7-13, 8-13
101773304 7-13, 8-13
101773305 7-13, 8-13
101773306 7-13, 8-13
101773307 7-13, 8-13
101773308 7-13, 8-13
101773309 7-13, 8-13
101773310 7-13, 8-13
101773311 7-13, 8-13
1017748 1-33
1017774 1-27, 1-29
1017853 6-11, 13-13, 13-15
101788201 1-17
101788202 1-17
101788204 1-17
101788206 1-17
101788208 1-17
101788209 1-17
101788210 1-17
101788211 1-17
101788212 1-17
101791101 4-3
101791901 1-17, 1-19
1017936 1-33
101796201 4-19, 4-21
101796501 13-23
101796801 13-23
101799201 1-27
101801001 13-23
101804301 6-19, 9-15, 9-17, 9-19
101806901 1-35
101808401 17-3
101809101 17-5
101811301 9-17, 9-19
101811801 9-15
101825101
101825102
101825701
101826201
101826401
101827101
101828501
101828801
101828802
101828901
101828902
101811901
9-15
101828903
101829001
101830601
101834801
101836201
101837001
101837101
101837301
101838401
101859401
101861901
10-3
4-19, 4-21
101862001
101865301
101869302
101870401
101871001
101874601
101874901
101875001
101875101
101875102
101875201
101875301
101875401
101875501
101875601
101875701
101875802
4-21
4-9
6-23
1-3
17-3
4-9
6-23
6-23
6-23
6-23
6-23
6-23
6-23
6-23
6-23
6-23
6-23
101876001
101876202
101876301
101876402
101876501
101877601
101877701
101878101
101878302
101879001
101879401
101879501
101884801
101884901
101886101
6-23
6-23
6-23
6-23
6-23
6-23
6-23
6-23
5-7
6-23
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
5-7, 5-19
4-3, 4-7
1-9, 1-21, 1-23
8-5
1-9, 1-21, 1-23, 9-15
7-15, 8-15
2-5
12-3
101887101
101887601
101889401
101889801
101890001
101890101
101890201
101890501
101890601
101890901
17-3
7-5, 8-3
12-5
13-5
12-5
12-3
12-3
12-3
12-3
12-7
101879601
101879701
101879801
101879901
101880001
101880101
101880201
101880301
101880701
101880901
101881101
101881701
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-5
INDEX
101891001
101891301
101891401
101891501
101891601
101891901
101892001
101892201
101892301
101892401
101892501
101892601
101892701
101892901
101893201
101893801
101893901
101895401
101895501
101896501
101896901
101897001
101897201
101897401
101897601
101898001
101903601
101903701
101905901
101906901
101908101
101908401
101909201
101909301
101909401
101909501
101910401
101910501
101914401
101915201
101916001
101916101
101916201
101916301
101916701
101917601
101918401
101918402
101918501
101919801
101920101
101921501
101922101
101922201
101922501
101923001
Page i-6
12-7
12-3
12-7
12-7
12-5
12-5
12-5
12-5
12-5
12-5
12-5
12-5
12-7
12-3
12-5
12-3
12-5
15-3
15-3
6-23
9-7
15-3
15-3
15-3
15-3
6-27
15-3
15-3
9-9
15-3
13-31
6-29, 13-31
8-5
8-5
8-5
8-5
1-27, 1-29
12-7
6-11, 13-13, 13-15, 16-3, 16-5, 16-7
3-7, 3-13
8-13
7-5, 8-3
8-5
7-7, 8-5
6-25, 11-3
9-15
2-5
2-3
4-5
4-19, 4-21
13-21
9-15
15-3
15-3
6-29
15-3
101923201
101923501
101923701
101923901
101925701
101926501
101926802
101926803
101926901
101927101
101927201
101927301
101927501
101927601
101927701
101927901
101928001
101928101
101928301
101928601
101928701
101929401
101932201
101933101
101933701
101935301
101936801
101939901
101942301
101946201
101953103
101953104
101953106
101953801
101954301
101955001
101955101
101955301
101957101
101958201
15-3
15-3
15-3
15-3
9-15
5-21
9-17
9-19
12-3
12-3
12-3
12-3
12-5
12-5
12-5
12-5
12-5
12-5
12-7
12-3
12-3, 15-3, 17-7
5-21
6-21, 13-19
17-7
9-17, 9-19
4-11, 4-13
13-21
6-23
14-3
1-11
4-15
4-17
4-9
8-3
1-9, 1-21, 1-23, 1-27
5-9, 5-13
6-11, 13-13, 13-15
9-5
6-21, 13-19
16-5
101972201
101972801
101973101
101973301
101973401
15-3
9-15
9-9
9-9
9-11, 9-23
101973501
101976601
101980801
101980901
101981001
101984801
101987701
101987901
16-5
16-5
12-5
12-5
12-5
5-3
9-5
6-13, 13-7
101988001
101988002
101988101
102166901
102169401
102186301
102186401
102196901
102199001
6-13, 13-7
6-13, 13-7
6-13, 13-7
6-13, 13-7
4-15, 4-17
13-33, 13-37, 13-39, 13-41
13-33, 13-37, 13-39, 13-41
9-5
5-9, 5-13
5-9, 5-13, 5-19
4-11, 4-13
4-19, 4-21
12-7
17-9
7-15, 8-15
5-23
13-21
13-21
11-7
3-15
4-15, 4-17
4-15, 4-17
17-7
14-3
14-3
13-17
6-11
101988201
101990801
102002801
102002901
102003201
102022601
102022602
102025401
102026001
102031901
102061201
102065901
102066201
102101001
102101101
102155801
102158701
102162601
102235201
102238001
102240501
14-3
13-29
13-25, 13-27
101969701
101971301
101972001
16-5
3-7, 3-13
7-15, 8-15, 12-11, 12-13
6-21, 13-19
9-15
17-7
102241501
102241502
102242101
17-7
17-7
11-7
101972002
101972003
101972004
17-7
17-7
17-7
102243402
102243403
102248803
17-7
14-3
17-7
101972005
101972006
101972007
101972009
101972011
101972012
101972101
17-7
17-7
17-7
17-7
17-7
17-7
15-3
102249901
102251501
102271601
102275401
102278001
102289201
17-3
17-7
8-11
16-3, 16-5, 16-7
5-3
5-9, 5-13, 5-19
4-9, 4-15, 4-17
101958301
101960501
101963401
102292801
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
INDEX
102304801
102310701
102323101
102323201
102330901
102336001
102336101
102355301
102356601
102356801
102357001
102376001
102406701
102430901
102440901
102453001
102453101
102508701
102515401
102517601
102518001
102518301
102522001
102526201
102529201
102540301
102555501
102562401
102564002
102570401
102572401
102601501
102603501
102605201
102606101
102607501
102616701
102668801
102669901
102674001
102674101
102674201
102674401
102674601
102675001
102675101
102675201
102675301
102675401
102684501
102684602
102686101
102704901
102753401
102764401
102764402
7-9, 8-9
1-17, 1-19, 1-33
4-5, 4-9, 4-15, 4-17
4-5, 4-9, 4-15, 4-17
17-9
9-13
9-13
6-27
15-3
15-3
15-3
12-9, 12-11, 12-13
9-7
8-13
13-25, 13-27
12-5
12-5
13-17
12-3
6-21, 13-19
3-5, 3-11, 13-17
3-5, 3-11
9-7
12-3, 12-9
6-21, 13-19
7-15, 8-15
17-3
17-3
5-11, 5-15
17-11
13-17
17-5
17-5
17-5
17-5
17-5
12-9
17-9
17-7
17-5
17-5
17-5
17-9
17-9
17-5
17-5
17-5
17-5
17-5
5-11, 5-15
12-9
17-3
14-3
8-9
13-37, 13-41
13-37, 13-41
102865101
102871801
102873401
102886301
102886401
102886501
13-33, 13-37, 13-39, 13-41
5-11, 5-15
13-25, 13-27
15-3
13-29
13-25, 13-27
13-25, 13-27
13-25, 13-27
14-3
13-25, 13-27
13-25, 13-27
13-31, 16-3
3-17
3-5, 3-11, 13-31
13-33, 13-39
13-37, 13-41
13-5, 13-11
16-3
16-3
16-3
13-23
13-25, 13-27
9-5
5-21, 5-23
13-33, 13-37, 13-39, 13-41
15-3
15-3
15-3
102886601
102891101
102892901
102892902
102893001
102912801
15-3
5-23
16-5
16-5
16-7
13-25, 13-27
102915701
102917101
102938301
13-31
5-23
13-5, 13-11
14-3
14-3
14-3
14-3
14-3
14-3
14-3
16-5
16-5, 16-7
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-19
102766201
102766301
102769701
102771701
102772402
102774501
102774601
102774701
102775101
102817101
102817201
102838101
102842401
102845101
102845203
102845204
102845501
102847801
102847802
102847803
102848701
102859501
102938601
102938701
102938801
102938901
102939001
102939101
102939102
102939501
102940801
102945401
102945402
102945404
102945406
102945408
102945409
102945410
102945411
102945412
102945501
102945502
102945504
102945506
102945508
102945509
102945510
102945511
102945512
1-19
1-19
1-19
1-19
1-19
1-19
1-19
1-19
102951701
102967601
103210201
103210301
103218601
103222001
103222101
103234302
103254401
103295101
103295203
14-3
3-5, 3-11
12-9
12-9
12-9
6-19
13-17
13-33, 13-37, 13-39, 13-41
13-33, 13-37, 13-39, 13-41
9-5
12-9
9-3
12-9
6-19, 13-17
12-9
6-5, 6-15
6-9, 6-17
13-33, 13-37, 13-39, 13-41
6-29
6-19
6-19
3-3, 3-9, 6-19
3-7, 3-13, 6-29
3-7, 3-13, 6-19
3-5, 3-11, 13-17
13-17
13-5
13-11
3-15
6-9
12-11, 12-13
12-11
103295204
103345701
103348201
103348202
103348501
103348601
103350901
103351001
103351101
103354401
103354701
103369501
103372101
103372302
103386202
103390801
12-13
11-3
6-19
13-17
6-19
6-19
5-21
5-9, 5-13
5-23
13-17
5-9, 5-13
12-9
9-7
9-7
7-5
6-19
102969401
102969801
102969901
102977001
102977002
102980801
102980901
103010101
103173301
103174401
103177401
103180101
103192701
103197301
103197401
103198201
103198401
103199001
103199101
103205401
103205501
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-7
INDEX
103397901
103414901
13-13, 13-15, 13-25, 13-27
13-13, 13-15, 13-25, 13-27
air intake hose 9-15
ammeter 16-3, 16-5, 16-7
103477901
103502701
103502801
103507101
103507201
103507301
103601501
103601601
103615601
103615701
103615801
103615901
103616201
103616301
103616401
103616501
103616601
5-17
5-11
5-15
9-23
9-23
9-23
5-19
5-3
7-9
7-9
7-13
7-11
7-13
7-9
7-11
7-7
7-7
anchor body 4-3, 4-7
anchor body kit 4-3, 4-7
anchor, piston 4-3, 4-7
anti-sway bar 5-25
A-plate strap 5-9, 5-13
A-plate, delta 5-9, 5-13
arbor 17-3
arm
governor 12-3
pivot 12-3
rocker 7-9, 8-9
armature 6-23, 14-3
armature conversion kit 6-23
armrest 1-11, 1-27, 1-39
assembly
accelerator bracket and bearing 4-19, 4-21
accelerator pivot rod 4-19, 4-21
air box 9-15
air box top 9-15
armature 6-23
axle 12-7
bearing, steering shaft 5-3
bell crank and shaft 6-15, 6-17
brush connector 6-23
brush holder 6-23
carburetor 9-9
connecting rod 7-13, 8-13
cylinder head 8-9
delta A-plate 5-9, 5-13
delta shock and gear support 5-9, 5-13
drive clutch 11-3
drive hub 11-3
driven clutch 11-7
driven clutch fixed-face 11-7
field coil 6-23
float 9-9
fuel tank vent 9-7
governor 12-5
headlight 6-13, 13-7
headlight harness 6-13, 13-7
idle screw 9-9
inner ball joint 5-7, 5-19
kingpin 5-11, 5-15
moveable-face 11-3, 11-7
pilot air screw 9-9
plug cap 7-7, 8-5
ratchet 4-5
secondary clutch weight 11-3
steering shaft 5-3
steering wheel 5-5
turn signal lens 6-13, 13-7
axle 12-7, 15-3
axle shaft oil seal 12-7, 15-3
axle tube 15-3
103616701 7-7
103616801 7-7
103616901 9-21
103618101 6-21, 13-19
103628801 5-11
103628901 5-15
103651901 9-7
103653401 5-19
103653501 5-9, 5-13
103717302 5-17
103717402 5-17
103776901 9-7
103781101 9-5
103781201 9-5
96704416 7-15, 8-15
A
AC cord 16-3, 16-5, 16-7
AC cord receptacle 16-5
accelerator bracket and bearing assembly
4-19, 4-21
accelerator cable 9-13
accelerator pedal 4-19, 4-21
accelerator pedal adjustment tool 17-3
accelerator pivot rod 4-19, 4-21
accelerator return spring 4-19, 4-21
accelerator rod 4-23, 4-25
access door 1-31
adapter
cable (IQDM) 17-7
adhesive, guide ring 17-3
adjuster
hydraulic brake 17-7
adjuster, lash 8-11
air box 9-15
air box top 9-15
air filter 9-15
Page i-8
B
backing plate, brake 4-3, 4-7
bag rest mat 1-33
bag, desiccant 11-3
ball bearing 7-11, 8-11
ball joint 4-5, 4-23, 4-25, 5-7, 12-11, 12-13
ball joint, left-hand thread 5-7
ball stud 6-15, 6-17
ball, shifter 12-5
ball, steel pressure relief 7-3, 8-7
band, RPM limiter mount 8-5
bar, drive 13-21
bar, stabilizer 5-25
barb, vent 9-5, 9-7
barrel, plastic 1-3, 1-13, 1-15, 1-17, 1-19, 1-33,
1-39, 9-3
battery 6-27
battery cap, 6-volt 13-33, 13-37, 13-39, 13-41
battery charger 16-3, 16-5
battery charger case 16-3, 16-5, 16-7
battery charger harness 13-5, 13-11
battery charger receptacle 13-23
battery charger transformer 16-3, 16-5, 16-7
battery charger wire assembly 16-5
battery charger, onboard 16-7
battery clamp 6-27
battery condition indicator 13-17
battery discharge machine 17-3
battery hold-down 13-33, 13-37, 13-39, 13-41
battery hold-down rod 13-33, 13-37, 13-39,
13-41
battery insulator 1-37
battery light 13-17
battery terminal protector spray 17-3
battery thermometer 17-3
battery, 6-volt, Trojan T105 13-33, 13-39
battery, 6-volt, Trojan T105, moist 13-33, 13-39
battery, 6-volt, Trojan T145 13-37, 13-41
battery, 6-volt, Trojan T145, moist 13-37, 13-41
bearing 15-3
ball 7-11, 8-11
ball (motor) 14-3
ball (steering pinion) 5-7, 5-19
front wheel hub 5-17
hub 5-17
idler 11-3
inner axle tube 12-7, 15-3
lower pinion (steering) 5-7, 5-19
needle 12-5
outer axle tube 12-7
pivot support 4-19, 4-21
steering shaft 5-3
thrust 5-11, 5-15
bearing and oil seal remover 17-3
bearing driver set 17-3
bearing puller 17-3
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
INDEX
bearing puller wedge 17-3
bearing seat 5-3
bell crank and shaft 6-15, 6-17
bellows 5-7, 5-19
belt, drive 11-5
belt, starter/generator 6-25, 11-3
beverage holder 1-7
bezel, choke cable 9-17, 9-19
bezel, headlight 6-13, 13-7
bezel, taillight 6-31
block, brake-mounting 4-5
block, fuse 6-15, 6-17
block, terminal 6-11, 13-13, 13-15, 13-29
body kick plate 1-13, 1-15, 1-17, 1-19, 1-33
body, anchor 4-3, 4-7
body, center 1-13, 1-15, 1-17, 1-19
body, rear 1-33
bolt, U- 5-23
boot, steering column 5-3
boot, switch 6-29, 13-31
bottom, air box 9-15
box
air 9-15
electrical component 6-15, 6-17
steering gear 5-7, 5-19
box, electrical component 6-15, 6-17, 13-25,
13-27
bracket 5-21
accelerator cable 9-13
adjustable starter/generator 6-25
brake cable guide 5-9, 5-13
brake light switch 6-21, 13-19
FNR shifter 12-9
governor cable 9-13
headlight mounting 6-13, 13-7
horn 6-11, 13-13, 13-15
muffler mounting 10-3
oil filter mount 7-3, 8-7
oil level switch 7-11, 8-11
relay mounting 6-15, 6-17, 16-7
retaining 9-17, 9-19
RPM limiter 8-5
shock absorber 5-23
shock mounting 5-23
snubber 7-15, 8-15
stabilizer bar mounting 5-25
starter/generator mounting 6-25
steering column 5-3
steering column mounting 5-3
throttle spring return 9-11, 9-23
Tow/Run switch 6-29
bracket, carburetor intake manifold 9-23
brake actuator kit 4-3, 4-7
brake adjustment tool 17-3
brake backing plate 4-3, 4-7
brake cable 4-9, 4-15, 4-17
brake cable equalizer 4-9, 4-15, 4-17
brake cable hanger 5-21
brake cable release tool 17-3
brake cluster 4-3, 4-7
brake drum 4-3, 4-7
brake lever arm 4-3, 4-7
brake light switch bracket 6-21, 13-19
brake mounting block 4-5
brake pedal
pedal, brake 4-5
brake pedal adjustment tool 17-3
brake pedal pad 4-5
brake pedal tension tool 17-3
brake return spring 4-15, 4-17
brake shoe 4-3, 4-7
brake spring 4-3, 4-7
breaker, circuit 16-5, 16-7
breather 12-3, 15-3
brush and screw set 6-23
brush box assembly 14-3
brush connector 6-23
brush holder 6-23
brush inspection port cover 6-23
brush kit, motor 14-3
brush port cover 6-23
brush rigging 14-3
brush spring 14-3
brush spring set 6-23
brush, motor 14-3
bulb, headlight 6-13, 13-7
bulb, tail light 6-31
bumper
drive unit (motor) 14-3
front 1-3
front, kit 1-3
rubber 1-25, 4-5
seal, long 1-9
side trim 1-39
spring return 4-19, 4-21
bumper guard vinyl trim 1-17, 1-19
bumper, seat 1-21, 1-23
bushing 11-3, 12-9
bronze 5-17
nylon 4-5
return line 9-7
spindle 5-17
stabilizer bar 5-25
steel 5-11, 5-15, 5-21, 5-23
urethane 5-9, 5-11, 5-13, 5-15, 5-21, 5-23
accelerator 9-13
brake 4-9, 4-15, 4-17
choke 9-17, 9-19
FNR shifter 12-11, 12-13
governor 9-13
IQDM 17-7
calibration test module 17-3
cam
driven clutch 11-7
electrical component box 6-15, 6-17
cam installation tool 17-3
cam, FNR shifter 12-9
camshaft 8-11
camshaft shim 7-11, 8-11
camshaft spring 8-11
cap
battery, 6-volt 13-33, 13-37, 13-39, 13-41
dust 13-17
key switch 6-19, 13-17
plug 7-7, 8-5
seat back 1-11, 1-27, 1-29
carburetor 9-9
carburetor adapter 9-23
carburetor float level tool 17-7
carburetor gasket 9-11, 9-23
carburetor insulator 9-11, 9-23
carburetor mounting gasket 9-11, 9-23
card, safety first 17-9
case
battery charger 16-3, 16-5, 16-7
differential gear 12-7
gear 12-3, 15-3
rocker 8-9
center body 1-13, 1-15, 1-17, 1-19
charger bezel tool 17-3
charger harness 13-5, 13-11
charger receptacle 13-23
charger, battery 16-3, 16-5
charger, battery, onboard 16-7
choke cable 9-17, 9-19
choke cable bezel 9-17, 9-19
choke valve 9-15
circuit breaker 13-31, 16-3, 16-5, 16-7
clamp
battery 6-27
cable retaining 9-13
bushing support 5-25
button, drive 11-7
buzzer, reverse 6-11, 6-19, 6-31, 13-13, 13-15,
13-17, 13-35
clip, meter 6-19
cluster idler gear 12-5
cluster, brake 4-3, 4-7
C
cable
hose 9-5, 9-7, 9-11, 9-15, 9-23
muffler hose 10-3
clevis, upper delta 5-11, 5-15
clutch alignment tool 17-5
clutch removal tool 17-3
clutch repair kit 11-7
clutch tool kit 17-5
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-9
INDEX
clutch weight 11-3
clutch, driven 11-7
coil, field 6-23
coil, ignition 8-5
collet 7-9, 8-9
column, steering 5-3
communication display module 17-5
component box, electrical 6-15, 6-17
component mounting plate 13-25, 13-27
component mounting plate cover 13-29
compression gauge 17-5
compression mount 5-25
compressor, piston ring 17-9
compressor, valve spring 17-11
computer, onboard 13-25, 13-27
connecting bar 1-39
connecting rod 7-13, 8-13
connector, a- 6-23
continuity tester 17-5
control board 16-7
controller, speed 13-25, 13-27
cord connector 7-11, 8-11
cord, AC 16-3, 16-5, 16-7
cord, DC 16-3, 16-5, 16-7
counterbalance guide shaft 7-13, 8-13
counterbalance weight 7-13, 8-13
cover
brush inspection port 6-23
brush port 6-23
crankcase 7-11, 8-11
dust 4-3, 4-7, 5-17
electrical box 6-15, 6-17
oil pump 7-3, 8-7
rocker switch hole 6-19, 13-17
screw head 6-19, 13-17
steering column 5-3
cover, steering column 6-21, 13-19
cowl 1-3
crankcase 8-13
crankcase cover 7-11, 8-11
crankcase vent tube 9-11, 9-23
crankshaft 7-13, 8-13
crankshaft rod 7-13, 8-13
crankshaft shim 7-13, 8-13
C-type stop ring 5-7, 5-19
cup holder 1-7
cup, spring 4-19, 4-21
current limiter 16-5
cushion, shock absorber 5-21, 5-23
cutter, valve seat
17-5, 17-11
D
damper, RPM limiter 8-5
dash 6-19, 13-17
dash component 1-5
dash panel 6-19, 13-17
Page i-10
DC cord 16-3, 16-5, 16-7
decal
4-gauge wire warning 3-5, 3-11
battery danger 3-5
driver/passenger 3-7, 3-13
electrical cover safety 3-5, 3-11
FNR 3-5, 3-7, 3-11, 3-13, 6-19, 13-17
four-passenger warning 3-3, 3-9
frame ground 3-7, 3-13
IQ Plus 3-17
key switch 3-7, 3-13, 6-19
on/off 3-5, 3-11, 13-17
operating instructions 3-7, 3-13
operating instructions (electric) 3-5, 3-11,
13-17
rollover warning 3-3, 3-9, 6-19
rotating parts 3-7, 3-13
run/service switch 3-7, 3-13, 6-29
Tow/Run switch 3-5, 3-11, 13-31
Villager 3-15
delta A-plate 5-9, 5-13
delta A-plate sub-assembly 5-9, 5-13
delta shock and gear support 5-9, 5-13
desiccant bag 11-3
DF-terminal insulator 6-23
diagnostic port 13-17
diesel tachometer probe 17-9
differential
drive unit 15-3
differential gear 12-7, 15-3
differential gear case 12-7
differential housing 15-3
differential idler gear 12-7
differential pin 12-7
diode 6-15, 6-17
dipstick 7-5, 8-3
door, access 1-31
drain plug 7-3, 8-7
drain plug gasket 7-3, 8-7, 12-3
drink holder 1-7
drive bar 13-21
drive belt 11-5
drive button 11-7
drive clutch assembly 11-3
drive clutch button 11-3
drive clutch fixed sheave tool 17-5
drive clutch fixed-face 11-3
drive clutch holder tool 17-5
drive clutch hub puller 17-5
drive clutch puller 17-5
drive clutch pulley 11-3
drive clutch spider removal tool
drive clutch spring 11-3
drive clutch weight 11-3
drive hub 11-3
drive unit bumper 14-3
driven clutch 11-7
driven clutch button
11-7
driven clutch cam 11-7
driven clutch cam puller 17-5
driven clutch fixed-face assembly
11-7
driven clutch puller plug 17-5
driven clutch spring compression base tool
17-5
driven clutch spring compression collar tool
17-5
driven clutch spring compression nut tool
17-5
driver, drive clutch 11-3
drum, brake 4-3, 4-7
dry moly lubricant 17-7
duct, intake 9-17, 9-19
dust cap 13-17
dust cover 4-3, 4-7, 5-17
E
E-clip 4-9, 4-15, 4-17
electrical box cover 6-15, 6-17
electrical component box 6-15, 6-17, 13-25,
13-27
end bell, commutator 6-23
end bell, output shaft 6-23
end cap, motor 14-3
end, tie rod 5-9, 5-13
engine 8-3
engine mounting plate 7-15, 8-15
engine shroud 7-5, 8-3
engine, FE350 S27 7-5
equalizer pivot 4-9
equalizer rod 4-9, 4-15, 4-17
equalizer, brake cable 4-9, 4-15, 4-17
exhaust system 10-3
exhaust valve 7-9, 8-9
extrusion, fender 1-3
F
face, moveable 11-3, 11-7
fan housing 7-5, 8-3
fan shroud 7-5, 8-3
fan, flywheel 7-7, 8-5
fender extrusion 1-3
fender, inner 1-33
field coil 6-23
field coil housing 6-23
fill plug 12-3
filter
air 9-15
17-5
fuel 9-5
oil 7-3, 8-7
oil pump 7-3, 8-7
fitting, thread-forming grease
fixed-face, drive clutch 11-3
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
5-7, 5-17
INDEX
fixed-face, driven clutch 11-7
float 9-9
floor mat 1-5, 1-13, 1-15, 1-17, 1-19
flywheel 8-5
flywheel fan 7-7, 8-5
flywheel fan plate 7-7, 8-5
flywheel puller 17-7
FNR closeout brush 6-19
FNR shift lever 12-3
FNR shifter 12-9
FNR shifter bracket 12-9
FNR shifter cable 12-11, 12-13
FNR shifter cam 12-9
foam, seat 1-9, 1-21, 1-23, 1-25
foot rest 1-39
foot rest mat 1-39
fork, shift 12-5
frame and field, motor 14-3
front body support 1-33
front bumper 1-3
front bumper kit 1-3
front spring retainer plate 5-11, 5-15
front suspension 5-13
front suspension sub-assembly 5-9
F-terminal hardware 6-23
f-terminal insulator 6-23
fuel filter 9-5
fuel gauge sending unit 9-7
fuel line 9-5, 9-7, 9-11, 9-23
fuel meter 6-19
fuel tank 9-7
fuel tank strap 9-5
fuel tank vent 9-7
fuse 13-23, 16-3, 16-5, 16-7
10-amp 6-15, 6-17
20-amp 6-15, 6-17
3/8-amp 13-23
fuse and receptacle 13-23
fuse block 6-15, 6-17
H
G
gasket 15-3
carburetor 9-11, 9-23
carburetor mounting 9-9, 9-11, 9-23
crankcase cover 7-9, 8-9, 8-11
drain plug 7-3, 8-7, 12-3
exhaust 7-9, 8-9, 10-3
head 7-9, 8-9
insulator 7-9, 8-9, 9-11, 9-23
liquid 12-3, 15-3, 17-7
rocker case 7-9, 8-9
seat 1-21, 1-23
sending unit 9-7
taillight 6-31
gasket kit, FE350 7-9, 8-9
gauge, battery condition 13-17
gauge, compression 17-5
gauge, fuel-hour 6-19
gear
case 12-3, 15-3
cluster idler 12-5
differential 12-7, 15-3
differential idler 12-7, 15-3
differential output 15-3
helical 7-13, 8-13, 12-5, 12-7
spur 7-13, 8-13, 12-5
synchro 12-5
gear yoke 17-7
governor 12-5
governor arm 12-3
governor cable 9-13
governor cable bracket 9-13
governor gear shaft 13-5
governor shaft installation tool 17-7
grommet 9-7, 9-17, 9-19
guard, splash 9-3
guide
intake valve 8-9
valve 8-9
valve seat cutter 17-11
guide ring adhesive 17-3
handrail 1-39
hanger, brake cable 5-21
hardware, F-terminal 6-23
harness, battery charger 13-5, 13-11
harness, headlight 6-5
harness, wire 6-5, 6-9, 6-15, 6-17, 6-21, 13-5,
13-11, 13-19
harness, wire, lighting 6-9
head gasket 7-9, 8-9
head, cylinder 8-9
headband, sealed, motor 14-3
headband, vented, motor 14-3
headlight assembly 6-13, 13-7
headlight bulb 6-13, 13-7
headlight harness 6-13, 13-7
headlight retainer 6-13, 13-7
headlight wire harness 6-5
heatsink and rectifier 16-3, 16-5, 16-7
helical gear 7-13, 8-13, 12-5, 12-7
hill brake rod 4-5
hill brake weld assembly 4-5
hinge assembly 1-25
hinge pin 1-25
hinge plate 1-9, 1-13, 1-15, 1-17, 1-19, 1-21,
1-23, 1-33
hinge, long 1-25
hold-down rod, battery 13-33, 13-37, 13-39,
13-41
hold-down, battery 13-33, 13-37, 13-39, 13-41
holder, cup 1-7
horn 6-11, 13-13, 13-15
horn bracket 6-11, 13-13, 13-15
horn button and wire assembly 6-21, 13-19
hose, air intake 9-15
hose, fuel 9-5
hour meter 6-19
housing
2-pin 13-21
3-pin 13-21, 14-3
differential 15-3
fan 7-5, 8-3
field coil 6-23
hub 5-17
hub bearing 5-17
hub, synchronizer clutch 12-5
hydraulic brake adjuster 17-7
hydrometer 17-7
I
idle screw assembly 9-9
idler bearing 11-3
idler gear, differential 15-3
ignition coil 8-5
indicator, battery condition 13-17
inner frame snubber 7-15, 8-15
input shaft 15-3
insert, synchronizer 12-5
instrument panel 6-19, 13-17
insulating washer 14-3
insulator gasket 7-9, 8-9, 9-11, 9-23
insulator, battery 1-37
insulator, carburetor 9-11, 9-23
insulator, motor terminal 14-3
intake duct 9-17, 9-19
intake pipe 9-11
intake valve 8-9
intermediate shaft 15-3
internal retaining ring pliers 17-7
IQ display module (IQDM) 17-7
J
jet, main 9-9, 9-21
jet, pilot 9-9
joint
ball 4-5, 4-23, 4-25, 12-11, 12-13
left-hand thread ball 5-7
K
key
crankshaft 7-7, 7-13, 8-5, 8-13
driven clutch 11-7
On/Off 6-19, 13-17
square 11-7
starter/generator 6-23
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-11
INDEX
woodruff 12-3
key switch 6-19
key switch cap 6-19, 13-17
key switch, On/Off 13-17
kick plate, body 1-13, 1-15, 1-17, 1-19, 1-33
kingpin 5-11, 5-15
kit
2-pin housing 13-21
3-pin housing 13-21, 14-3
accelerator pivot rod 4-19, 4-21
anchor body 4-3, 4-7
brake pedal adjustment tool 17-3
brake shoe retainer 4-3, 4-7
clutch repair 11-7
differential gear case 12-7
drive clutch button 11-3
drive clutch weight 11-3
driven clutch button 11-7
fuel tank 9-7
impulse fuel pump rebuild 9-5
IQ display module (IQDM) 17-7
motor brush 14-3
motor speed sensor 14-3
park brake latch 4-5
park brake pedal 4-5
reverse buzzer 6-11, 6-31, 13-13, 13-15,
13-35
shock absorber cushion 5-21, 5-23
taillight hardware 6-31
tune-up 17-9
knob, forward/reverse 12-9, 12-11, 12-13
L
lash adjuster 8-11
latch, air box 9-15
latch, park brake 4-5
leaf spring 5-21, 5-23
lens, headlight 6-13, 13-7
lens, taillight 6-31
lever
change 12-3
choke 9-15
light
battery 13-17
oil 6-19
limit switch 6-15, 6-17, 6-21, 12-9, 13-19
limiter
current 16-5
RPM 8-5
voltage 6-11
line, fuel 9-5, 9-7, 9-11, 9-23
link, rack and pinion drag 5-7
link, stabilizer bar 5-25
liquid gasket 12-3, 15-3, 17-7
low oil warning light 6-19
lubricant, dry moly 17-7
Page i-12
lubricant, moly-teflon
lug nut 2-3, 2-5
lug stud
14-3, 17-7
12-7, 15-3
M
magnet, speed sensor 14-3
main jet 9-9, 9-21
maintenance/operation switch 6-29
mat, floor 1-5, 1-13, 1-15, 1-17, 1-19
mat, foot rest 1-39
MCOR 13-21
meter clip 6-19
meter, volt ohm 17-11
module
calibration test 17-3
communication display 17-5
moly-teflon lubricant 17-7
motor
48-volt IQ Plus 14-3
motor brush 14-3
motor brush kit 14-3
motor brush spring 14-3
motor bumper 14-3
motor controller 13-25, 13-27
motor end cap 14-3
motor frame and field 14-3
motor headband, sealed 14-3
motor headband, vented 14-3
motor magnet, speed sensor 14-3
motor speed sensor 14-3
motor speed sensor kit 14-3
motor terminal and lead assembly 14-3
motor terminal insulator 14-3
mount, compression 5-25
mounting block, brake 4-5
moveable-face 11-3, 11-7
muffler hose clamp 10-3
N
nameplate kit, amber 3-15
needle bearing 12-5
nozzle, main 9-9
nut, lug
2-3, 2-5
O
OBC 13-25, 13-27
oil filler tube 7-5, 8-3
oil filter 7-3, 8-7
oil filter mount bracket
7-3, 8-7
oil filter screen 7-11, 8-11
oil filter screen plate 7-11, 8-11
oil level sensor 7-11, 8-11
oil level switch bracket 7-11, 8-11
oil pump and rotor 7-3, 8-7
oil pump cover 7-3, 8-7
oil pump filter 7-3, 8-7
oil pump plate 7-3, 8-7
oil seal 7-9, 7-11, 7-13, 8-9, 8-11, 8-13, 12-3,
12-5
oil warning light, low 6-19
onboard battery charger 16-7
onboard computer 13-25, 13-27
operation/maintenance switch 6-29
O-ring 7-5, 7-9, 7-11, 7-13, 8-3, 8-9, 8-11, 8-13
P
pad
accelerator pedal 4-19, 4-21
brake pedal 4-5
park brake 4-5
paint, touch-up 17-7
panel, instrument 6-19, 13-17
park brake latch 4-5
park brake pedal 4-5
park brake rod sleeve 4-5
park brake spacer 4-5
park brake torsion spring 4-5
pawl 4-5
pedal group 4-5
pedal, accelerator 4-19, 4-21
pedal, park brake 4-5
pilot air screw assembly 9-9
pilot jet 9-9
pin, differential 12-7
pin, piston 7-13, 8-13
pinion, steering 5-7, 5-19
pipe, intake 9-11
piston 7-13, 8-13
piston anchor 4-3, 4-7
piston pin 7-13, 8-13
piston ring 7-13, 8-13
piston ring compressor 17-9
piston ring pliers 17-9
piston ring set 7-13, 8-13
pivot arm 12-3
pivot support bearing 4-19, 4-21
plate
body kick 1-15, 1-19, 1-33
component mounting 13-25, 13-27
engine mounting 7-15, 8-15
flywheel fan 7-7, 8-5
front spring retainer 5-11, 5-15
1-9, 1-13, 1-15, 1-17, 1-19, 1-21, 1-23,
1-33
oil filter screen 7-11, 8-11
oil pump 7-3, 8-7
receptacle backing 13-23
score card 5-5
spring mounting 5-11, 5-15
steering wheel 5-5
thrust 12-5, 12-7
hinge
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
INDEX
plate, Tow/Run switch 13-31
pliers
internal retaining ring 17-7
piston ring 17-9
retaining ring 17-9
plug
drain 7-3, 8-7
driven clutch puller 17-5
fill 12-3
spark 8-5
plug cap 7-7, 8-5
plug, carburetor intake manifold
plug, spark 7-7
pole set 6-23
port, diagnostic 13-17
press weldment 17-5
protector spray, battery terminal
puller
bearing 17-3
clutch 17-3
drive clutch 17-5
drive clutch hub 17-5
driven clutch cam 17-5
flywheel 17-7
seal 17-9
special use tool 17-9
pulley
drive clutch 11-3
starter-generator 6-23
push rod 7-9, 8-9
9-23
17-3
R
race, front hub bearing 5-17
rack and pinion drag link 5-7
rack guide pressure spring 5-7, 5-19
rack, steering 5-7, 5-19
ratchet, park brake 4-5
reamer, valve guide 17-9
rear spring shackle 5-21
receptacle and fuse 13-23
receptacle backing plate 13-23
receptacle, AC cord 16-5
receptacle, battery charger 13-23
rectifier with heatsink 16-3, 16-5, 16-7
regulator, voltage 6-15, 6-17
relay 6-15, 6-17
relay mounting bracket 6-15, 6-17, 16-7
relay, 12-volt 6-11
relay, 48-volt 16-3, 16-5, 16-7
remover, bearing and oil seal 17-3
retainer
accelerator pedal spring 4-19, 4-21
brake shoe 4-3, 4-7
headlight 6-13, 13-7
shock absorber cushion 5-21, 5-23
spring (drive clutch) 11-3
valve spring 7-9, 8-9
retaining bracket 9-17, 9-19
seat back 1-11, 1-27, 1-29
seat back assembly 1-11, 1-27, 1-29
retaining ring 5-3
retaining ring pliers 17-9
return spring bumper 4-19, 4-21
reverse buzzer 6-11, 6-19, 6-31, 13-13, 13-15,
13-17, 13-35
rim, wheel, white 2-3
ring
piston 7-13, 8-13
retaining 5-3, 6-15, 6-17, 11-3, 11-7
snap 5-7, 5-19, 7-13, 8-9, 8-13
spiral backup 11-3
synchronizer 12-5
ring, C-type stop 5-7, 5-19
ring, piston 7-13, 8-13
rivet, blind push 1-3, 13-29
rocker arm 7-9, 8-9
rocker case 8-9
rocker case gasket 7-9, 8-9
rocker shaft 7-9, 8-9
rocker switch 13-17
rod
accelerator 4-23, 4-25
accelerator pivot 4-19, 4-21
battery hold-down 13-33, 13-37, 13-39,
13-41
connecting 7-13, 8-13
crankshaft 7-13, 8-13
equalizer 4-9, 4-15, 4-17
hill brake 4-5
push 7-9, 8-9
shift 12-5
rotor, oil pump and 7-3, 8-7
RPM limiter 8-5
RPM limiter bracket 8-5
RPM limiter damper 8-5
RPM limiter mount band 8-5
rubber bumper 1-25
seat back cap 1-11, 1-27, 1-29
seat back, white 1-11, 1-27, 1-29
seat bottom assembly 1-9, 1-21, 1-23, 1-25
seat bumper 1-21, 1-23
seat cover, vinyl 1-9, 1-21, 1-23, 1-25
seat foam 1-9, 1-21, 1-23, 1-25
seat gasket 1-21, 1-23
seat support 1-9, 1-21, 1-23
seat support, four-passenger 1-25
seat, bearing 5-3
sending unit, fuel gauge 9-7
sensor, motor speed 14-3
sensor, oil level 7-11, 8-11
set, brush and screw 6-23
set, pole 6-23
shackle weldment 5-23
shackle, rear spring 5-21
shaft
change 12-3
counterbalance guide 7-13, 8-13
governor gear 13-5
input 15-3
intermediate 15-3
rocker 7-9, 8-9
steering column 5-3
transmission 12-5
shift fork 12-5
shift lever 12-3
shift rod 12-5
shifter, FNR 12-9
shim, camshaft 7-11, 8-11
shim, crankshaft 7-13, 8-13
shock absorber 5-9, 5-13, 5-21, 5-23
shock absorber cushion 5-21, 5-23
shock absorber cushion retainer 5-21, 5-23
shock mounting bracket 5-23
shoe, brake 4-3, 4-7
shroud 7-5, 8-3
shroud, engine 7-5, 8-3
shroud, fan 7-5, 8-3
sleeve
delta A-plate 5-9, 5-13
governor 12-5
park brake rod 4-5
S
safety first card 17-9
screen, oil filter 7-11, 8-11
screw, valve clearance adjuster 17-9
seal
intake 9-15
lip 15-3
oil 7-9, 7-11, 7-13, 8-9, 8-11, 8-13, 12-3,
12-5, 12-7, 15-3
steering pinion dust 5-7, 5-19
vertical socket dust
seal puller 17-9
sealant 12-3, 15-3
seat
spring 7-9, 8-9
valve 7-3, 8-7
5-7
synchronizer 12-5
snap ring 5-7, 5-19, 7-13, 8-9, 8-13
snubber bracket 7-15, 8-15
snubber, inner frame 7-15, 8-15
socket 5-7
solenoid 13-25, 13-27
solenoid, 12-volt 6-15, 6-17
spacer
accelerator pivot rod 4-19, 4-21
park brake 4-5
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-13
INDEX
spanner wrench 17-9
spark plug 7-7, 8-5
strap, fuel tank 9-5
stud 7-15, 8-15
speed controller 13-25, 13-27
speed sensor 14-3
speed sensor magnet 14-3
speed sensor, motor 14-3
spiral backup ring 11-3
splash guard 9-3
spray, battery terminal protector 17-3
spring
accelerator return 4-19, 4-21
brake 4-3, 4-7
brake return 4-15, 4-17
brush 6-23, 14-3
camshaft 8-11
drive button 11-3
drive clutch 11-3
driven clutch 11-7
extension return 9-15
leaf 5-21, 5-23
park brake torsion 4-5
rack guide pressure 5-7, 5-19
shifter 12-5
steering shaft compression 5-3
synchronizer 12-5
throttle return 9-11, 9-23
valve 7-9, 8-9
spring cup 4-19, 4-21
spring mounting plate 5-11, 5-15
spring, motor brush 14-3
spur gear 7-13, 8-13, 12-5
stabilizer bar 5-25
stabilizer bar link 5-25
stabilizer bar mounting bracket 5-25
starter/generator 6-23
starter/generator belt 6-25, 11-3
starter/generator pulley 6-23
steel bushing 5-11, 5-15, 5-21, 5-23
steel pressure relief ball 7-3, 8-7
steering column 5-3
lug 12-7, 15-3
stud, ball 6-15, 6-17
support yoke (steering) 5-7, 5-19
support, bushing 5-25
support, front body 1-33
suppressor, voltage 6-11, 13-13, 13-15, 16-3,
16-5, 16-7
suspension, front 5-13
switch
four-position 16-5, 16-7
key 6-19, 13-17
limit 6-15, 6-17, 6-21, 12-9, 13-19
rocker 13-17
Tow/Run 13-31
switch plate, Tow/Run 13-31
switch rubber boot 6-29, 13-31
switch, operation/maintenance 6-29
switch, toggle 6-29
synchro gear 12-5
synchronizer clutch hub 12-5
steering column bearing press tool 17-9
steering column cover 6-21, 13-19
steering column retaining ring tool 17-9
steering gear box 5-7, 5-19
steering pinion 5-7, 5-19
steering pinion dust seal 5-7, 5-19
steering rack 5-7, 5-19
steering shaft assembly 5-3
steering shaft compression spring 5-3
steering wheel 5-5
steering wheel plate 5-5
steering wheel puller tool 17-9
stem, valve 2-3, 2-5
stiffener, flywheel side 7-15, 8-15
stiffener, PTO side 7-15, 8-15
strap, A-plate 5-9, 5-13
Page i-14
synchronizer insert 12-5
synchronizer sleeve 12-5
synchronizer spring 12-5
system, exhaust 10-3
T
12-volt solenoid 6-15, 6-17
tachometer 17-9
tachometer probe, diesel 17-9
tail light bulb 6-31
taillight 6-31
taillight assembly 6-31
taillight base 6-31
taillight bezel 6-31
taillight gasket 6-31
taillight hardware kit 6-31
taillight lens 6-31
tank, fuel 9-7
tappet 7-11
terminal block 6-11, 13-13, 13-15, 13-29
tester, continuity 17-5
thermometer, battery 17-3
thread-forming grease fitting 5-7, 5-17
throttle return spring 9-11, 9-23
throttle spring return bracket 9-11, 9-23
thrust bearing 5-11, 5-15
thrust plate 12-5, 12-7
tie rod end 5-9, 5-13
tie wrap 5-7, 5-19, 6-11, 6-15, 6-17, 9-17, 9-19,
12-11, 12-13, 13-5, 13-11, 13-13, 13-15, 13-25,
13-27, 13-29
tire 2-3, 2-5
tire and wheel assembly 2-3, 2-5
toggle switch 6-29
tool
accelerator pedal adjustment 17-3
belt tensioning, starter/generator 17-11
brake adjustment 17-3
brake cable release 17-3
brake pedal adjustment 17-3
brake pedal tension 17-3
cam installation 17-3
carburetor float level 17-7
charger bezel 17-3
clutch alignment 17-5
cT-wrench 17-5
drive clutch fixed sheave 17-5
drive clutch holder 17-5
drive clutch spider removal 17-5
driven clutch spring compression base
17-5
driven clutch spring compression collar
17-5
driven clutch spring compression nut 17-5
governor shaft installation 17-7
puller, special use 17-9
steering column bearing press 17-9
steering column retaining ring 17-9
steering wheel puller 17-9
transaxle axle seal 17-9
transaxle pinion seal 17-9
transmission 17-9
valve guide driver 17-9
valve seat cutter 17-5
tool kit, clutch 17-5
touch-up paint 17-7
Tow/Run switch 13-31
Tow/Run switch bracket 6-29
Tow/Run switch plate 13-31
transaxle 15-3
transaxle axle seal tool 17-9
transaxle housing 15-3
transaxle pinion seal tool 17-9
transaxle, unitized 12-3
transformer, battery charger 16-3, 16-5, 16-7
transmission shaft 12-5
transmission tool 17-9
trim
cowl
tube
1-3
crankcase vent 9-11, 9-23
oil filler 7-5, 8-3
tune-up kit 17-9
turn signal lens 6-13, 13-7
T-wrench tool 17-5
U
U-bolt 5-23
u-bolt 5-21
unitized transaxle
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
12-3
INDEX
upper delta clevis 5-11, 5-15
urethane bushing 5-9, 5-11, 5-13, 5-15, 5-21,
5-23
Y
V
yoke, gear 17-7
yoke, support (steering)
wrench, spanner
17-9
5-7, 5-19
valve
choke 9-15
exhaust 7-9, 8-9
fuel pickup tube 9-7
intake 8-9
reed 7-9, 8-9
valve clearance adjuster screw 17-9
valve guide 8-9
valve guide driver tool 17-9
valve guide reamer 17-9
valve guide, intake 8-9
valve seat 7-3, 8-7
valve seat cutter 17-5, 17-11
valve seat cutter guide 17-11
valve seat cutter tool 17-5
valve seat t-wrench 17-11
valve spring 7-9, 8-9
valve spring compressor 17-11
valve spring retainer 7-9, 8-9
valve stem 2-3, 2-5
vent barb 9-5, 9-7
vertical socket dust seal 5-7
volt ohm meter 17-11
voltage limiter 6-11
voltage regulator 6-15, 6-17
voltage suppressor 6-11, 13-13, 13-15, 16-3,
16-5, 16-7
W
warning light, low oil 6-19
washer, insulating 14-3
wedge, bearing puller 17-3
weight
clutch 11-3
counterbalance 7-13, 8-13
secondary clutch 11-3
weldment
press 17-5
wheel 2-3, 2-5
wheel and tire assembly 2-3, 2-5
wheel rim, white 2-3
wheel, steering 5-5
wire assembly, battery charger 16-5
wire harness 6-5, 6-9, 6-15, 6-17, 6-21, 13-5,
13-11, 13-19
wire harness, headlight 6-5
wire harness, lighting 6-9
woodruff key 12-3
wrap, tie 5-7, 5-19, 6-11, 6-15, 6-17, 9-17, 9-19,
12-11, 12-13, 13-5, 13-11, 13-13, 13-15, 13-25,
13-27, 13-29
2009-2011 Villager 6 and 8 Gasoline and Electric Vehicles Illustrated Parts List
Page i-15
Club Car, Inc.
P.O. Box 204658
Augusta, GA 30917-4658
USA
Web www.clubcar.com
Phone 1.706.863.3000
1.800.ClubCar
Int’l
+1 706.863.3000
Fax
1.706.863.5808