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Table of Contents Section 4: Maintenance & Lubrication Fuel Filter located at the rear of the machine. Mower must be sitting level when checking oil. Refer to engine manual and maintenance schedule for oil recommendation and capacities. Refer to Figure 4-7: ! DANGER Close fuel shut-off valve before replacing fuel filter. Otherwise, fuel can leak out creating a fire and/or explosion hazard. The fuel filter is installed in the fuel line between the Left/Right Fuel Tank Valve and engine fuel pump. Location of fuel filter will vary depending on which engine your mower is equipped with. See engine owner’s manuals for exact location of fuel filter and instructions on removal and installation. Change the engine oil and filter after the first 5 hours of operation and per the engine manufacturer’s recommendations after that. It is recommended oil be changed more frequently if the mower is being operated in extremely dirty conditions. Crankcase Dipstick Replace filter annually or after every 100 hours of operation, whichever occurs first. Be sure to Install the fuel filter with Flow Arrow pointing towards the engine side of the fuel line. Always check fuel line hoses for any cracks or leaks. Replace as needed. Engine Oil Filler Tube Oil Filter Oil Drain Plug Flow Arrow Indicates direction fuel must flow through the filter. 23631 23803 Fuel Filter Figure 4-7 Oil Filter, Drain & Filler Tube (Honda Engine Shown) Figure 4-9 Draining The Fuel Tank 1. Park the unit on a flat surface. Make sure blade engagement switch is in the down (OFF) position. Place control levers in park and set park lever to (ON). Stop engine and remove ignition key. 2. Disconnect negative battery cable. 3. Trace the fuel line from the tank to the tee under the Left/Right Fuel Tank Valve (Refer to Figure 4-8. Loosen the fuel line hose clamp at the tee and remove the fuel line from the tee. 4. Place the end of the fuel line into a gas can or a drain pan to drain the fuel tank. 5. When the fuel tank is drained, re-route the fuel line to the Left/Right Fuel Tank Valve and reattach with previously removed clamp. Left/Right Fuel Tank Valve Center Position “O” as Shown is OFF 23688 Fuel Shut-Off Valve (Honda Engine Location Shown) Figure 4-8 Engine Oil and Oil Filter Refer to Figure 4-9: Check engine oil daily and after every 4 hours of operation. Crankcase dipstick and engine oil fill tube are 32 Bumper Removed for Clarity The oil fill and dipstick are located on the right hand side for the Honda engine and left hand side for the Briggs & Stratton engine.The oil drain and oil filter are located on the right hand side for both engines. Drain oil by unscrewing the oil drain plug (see Figure 4-9) as needed to allow oil to flow freely. Do not remove drain plug. Drain plug will offer resistance once it is unscrewed as far as it should be. IMPORTANT: Make certain engine is level and you are inserting the dipstick correctly when checking oil. An oil overfill can cause engine problems. Oil Check, Honda Engine 1. Unscrew oil filler cap/dipstick and wipe it clean. 2. Insert dipstick fully in without screwing it in and removing it again to check oil level. 3. If oil level is near or below the lower limit mark on the dipstick, fill with recommended oil to the upper limit mark. Do not overfill. 4. Reinstall oil filler cap/dipstick by screwing it in firmly. Oil Check, Briggs & Stratton Engine 1. Unscrew oil filler cap/dipstick and wipe it clean. 2. Insert dipstick fully in by screwing it in and removing it again to check oil level. 3. If oil level is near or below the lower limit mark on the dipstick, fill with recommended oil to the upper limit mark. Do not overfill. 4. Reinstall oil filler cap/dipstick by screwing it in firmly. Z44 & Z52 (S/N 472620 -526170) Accu-Z Razor® Zero Turn Mowers 357-044M 4/19/10