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HP Archive This vintage Hewlett Packard document was preserved and distributed by www. hparchive.com Please visit us on the web ! Thanks to on-line curator: Fons Janssen MODEL 6101A DC POWER SUPPLY HP Part Number 06101-90001 Series Prefixed 6L, 1A, 1E, 1137A and Above (Including Optional Modifications Listed Below) 011, 028 Microfiche No. 06101-90002 OPERATING AND SERVICE MANUAL HEWLETT PACKARD HARRISON DIVISION DC POWER SUPPLY STB SERIES, MODEL 6101A SERIAL NUMBER PREFIX 6L Printed: December 2012 Stock Number: 06101-90001 TABLE OF CONTENTS Section Page No. I GENERAL INFORMATION 1-1 1-1. Description 1-1 1-6. Specifications 1-1 1-8. Options 1-1 1-10. Accessories 1-2 1-12. Instrument Identification 1-2 1-15. Ordering Additional Manuals 1-2 II INSTALLATION 2-1. Initial Inspection 2-3. Mechanical Check 2-5. Electrical Check 2-7. Installation Data 2-9. Location 2-11. Power Requirements 2-14. 230 Volt Operation 2-16. Power Cable 2-19. Rack Mounting 2-23. Repackaging for Shipment Section Page No. IV PRINCIPLES OF OPERATION 4-1 4-1. Overall Block Diagram Discussion 4-1 4-6. Simplified Schematic 4-2 4-9. Detailed Circuit Analysis 4-3 4-10. Series Regulator 4-3 4-12. Constant Voltage Input Circuit 4-3 4-18. Driver and Error Amplifier 4-3 4-20. Current Limit Circuit 4-3 4-22. Oven Control Circuit 4-3 4-24. Reference Circuit 4-4 4-28. Meter Circuit 4-4 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-2 2-3 V III OPERATING INSTRUCTIONS 3-1 3-1. Operating Controls and Indicators 3-1 3-3. Operating Modes 3-1 3-5. Normal Operating Mode 3-1 3-7. Constant Voltage 3-1 3-9. Current Limit 3-1 3-11. Connecting Load 3-2 3-14. Operation of Supply Beyond Rated Output 3-2 3-16. Optional Operating Modes 3-2 3-17. Remote Programming, Constant Voltage 3-2 3-24. Remote Resistance Programming, Current Limit 3-3 3-27. Remote Sensing 3-3 3-32. Series Operation 3-4 3-36. Parallel Operation 3-5 3-38. Auto-Tracking Operation 3-5 3-42. Special Operating Considerations 3-5 3-43. Pulse Loading 3-5 3-45. Output Capacitance 3-6 3-48. Reverse Voltage Loading 3-6 3-50. Reverse Current Loading 3-6 3-52. Multiple Loads 3-6 MAINTENANCE 5-1. Introduction 5-3. General Measurement Techniques 5-8. Test Equipment Required 5-10. Performance Test 5-12. Rated Output and Meter Accuracy 5-15. Load Regulation (Front Terminals) 5-17. Line Regulation (Front Terminals) 5-19. Ripple and Noise 5-21. Transient Recovery Time 5-23. Output Impedance 5-25. Current Limit 5-27. Troubleshooting 5-29. Trouble Analysis 5-37. Repair and Replacement 5-39. Adjustment and Calibration 5-41. Meter Zero 5-43. Voltmeter Tracking 5-45. Ammeter Tracking 5-47. Constant Voltage Programming Current VI REPLACEABLE PARTS 6-1. Introduction 5-4. Ordering information Reference Designators Abbreviations Manufacturers 6-8. Code List of Manufacturers Parts List Table i 5-1 5-1 5-1 5-1 5-3 5-3 5-4 5-4 5-4 5-5 5-5 5-6 5-6 5-6 5-8 5-11 5-11 5-11 5-12 5-12 5-12 6-1 6-1 6-1 6-2 6-5 TABLE OF CONTENTS (CONTINUED) LIST OF TABLES Table 1-1 5-1 5-2 5-3 Page No. Specifications 1-3 Test Equipment Required 5-2 Reference Circuit Troubleshooting 5-6 High Output Voltage Troubleshooting 5-7 5-4 Low Output Voltage Troubleshooting 5-7 Table Page No. 5-5 Common Troubles 5-8 5-6 Selected Semiconductor Characteristics 5-10 5-7 Checks and Adjustments After Replacement of Semiconductor Devices 5-10 5-8 Calibration Adjustment Summary 5-11 LIST OF ILLUSTRATIONS Figure Page No. 1-1 DC Power Supply iv 2-1 Input Transformer Primary Connections 2-1 2-2 Rack Mounting, Two Units 2-2 2-3 Rack Mounting, One Unit 2-2 3-1 Front Panel Controls and Indicators 3-1 3-2 Normal Strapping Pattern 3-1 3-3 Remote Resistance Programming (Constant Voltage) 3-2 3-4 Remote .Voltage Programming (Constant Voltage) 3-2 3-5 Remote Resistance Programming (Current Limit) 3-3 3-6 Remote Sensing 3-3 3-7 Normal Series Connections 3-4 3-8 Auto-Series, Two and Three Units 3-4 3-9 Normal Parallel 3-5 Figure 3-10 4-1 4-2 4-3 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 ii Page No. Auto-Tracking, Two and Three Units 3-5 Overall Block Diagram 4-1 Simplified Schematic 4-2 Meter Circuit, Simplified Schematic 4-4 Front Panel Terminal Connections 5-1 Output Current Measurement Technique 5-1 Differential Voltmeter Substitute, Test Setup 5-3 Output Current, Test Setup 5-3 Load Regulation, Test Setup 5-4 Ripple and Noise, Test Setup 5-4 Transient Recovery Time Test Setup 5-5 Transient Recovery Time, Waveforms 5-5 Output Impedance, Test Setup 5-5 Servicing Printed Wiring Boards 5-9 Figure 1-1. Typical STB Power Supply iii SECTION 1 GENERAL INFORMATION 1-1 DESCRIPTION of operation or when greater voltage compliance is required in the constant current mode of operation. Auto-Series operation permits one knob control of the total output voltage from a "master" supply. 1-2 The STB Series of power supplies is designed for applications requiring extreme stability, regulation, and insensitivity to ambient temperature variations. The supply is completely transistorized (all-silicon) and is suitable for either bench or relay rack operation. The accurate programming coefficient allows the supply to be used as a 0.1% calibrator, or as a voltage reference source. It is a Constant Voltage / Current Limiting supply that will furnish full rated output voltage at the maximum rated output current or can be continuously adjusted throughout the output range. The front panel CURRENT controls can be used to establish the output current limit (overload or short circuit) when the supply is used as a constant voltage source and the VOLTAGE controls can be used to establish the voltage limit (ceiling) when the supply is used as a constant current source. d. The power supply may be operated in parallel with a similar unit when greater output current capability is required. e. 1-6 SPECIFICATIONS 1-7 Detailed Specifications for the power supply are given in Table 1-1. 1-8 OPTIONS 1-9 Options are factory modifications of a standard instrument that are requested by the customer. A typical option is replacing the front panel voltage and current controls with ten-turn voltage and current decadial controls. The following options are available on the instrument covered by this manual. Where applicable, detailed coverage of options is included throughout the manual. 1-4 A single meter is used to measure either output voltage or output current in one of two ranges. The voltage or current ranges are selected by a METER switch on the front panel. 1-5 The programming terminals located at the rear of the unit allow ease in adapting to the many operational capabilities of the power supply. A brief description of these capabilities is given below: Option No. Description 06 Remote Programming The power supply may be programmed from a remote Location by means of an external voltage source or resistance. b. Remote Sensing The degradation in regulation which would occur at the load because of the voltage drop in the load leads can be reduced by using the power supply in the remote sensing mode of operation. c. Auto-Tracking The power supply may be used as a "master" supply, having control over one (or more) "slave" supplies that furnish various voltages for a system. 1-3 The power supply has both front and rear terminals. Either the positive or negative output terminal may be grounded or the power supply can be operated floating at up to a maximum of 300 volts off ground. a. Parallel Operation Series and Auto Series Operation Power Supplies may be used in series when a higher output voltage is required in the voltage mode 1-1 Overvoltage Protection "Crowbar": A completely separate circuit for protecting delicate loads against power supply failure or operator error. This independent device monitors the output voltage and within 10µsec impose a virtual shortcircuit (crowbar) across the power supply output if the preset overvoltage margin is exceeded. When Option 06 is requested by the customer, Model 6916A is attached to the rear of the power supply at the factory. Overvoltage Margin: 1 to 4 volts, screwdriver adjustable. Power Requirement: 15mA continuous drain from power supply being protected. Part No. Size: Add 5 inches to power supply depth dimension. Weight: Add 2 lbs. net. 14523A Rack Kit for mounting two 3½”-high supplies (Refer to Section II for details). 14525A Rack Kit for mounting two 5¼”-high supplies (Refer to Section II for details). NOTE Detailed coverage of Option 06 is included in an addendum entitled, Model 6916A Overvoltage Protector. The addendum is included at the rear of manuals that support power supplies that have been modified for Option 06. 28 1-12 INSTRUMENT IDENTIFICATION 1-13 Hewlett-Packard power supplies are identified by a three-part serial number tag. The first part is the power supply model number. The second part is the serial number prefix, which consists of a number-letter combination that denotes the date of a significant design change. The number designates the year, and the letter A through L designates the month, January through December respectively. The third part is the power supply serial number. Rewire for 230V Input: Supply as normally shipped is wired for 115VAC input. Option 28 consists of reconnecting the input transformer for 230VAC operation. 1-10 ACCESSORIES 1-11 The accessories listed in the following may be ordered with the power supply or separately from the local Hewlett-Packard field sales office (refer to list at rear of manual for addresses). Part No. C05 Description 1-14 If the serial number prefix on your power supply does not agree with the prefix on the title page of this manual, change sheets are included to update the manual. Where applicable, backdating information is given in an appendix at the rear of the manual. Description 1-15 ORDERING ADDITIONAL MANUALS 8” Black Handle that can be attached to side of supply. 14513A Rack Kit for mounting one 3½”-high supply (Refer to Section II for details). 14515A Rack Kit for mounting one 5¼”-high supply (Refer to Section II for details). 1-16 One manual is shipped with each power supply. Additional manuals may be purchased from your local Hewlett-Packard field office (see list at rear of this manual for addresses). Specify the model number, serial number prefix, and Stock Number provided on the title page. 1-2 Table 1-1. Specifications INPUT: 105-125/210-250VAC, single phase, 48-63Hz (cps), 0.5A, 52W. tects the power supply for all overloads including a direct short placed across the output terminals. METER: Front panel meter and switch select 0-2.5V/ 0-25V and 0-120mA/0-1.2A scales. OUTPUT: 0-20 volts at 0-1 ampere. LOAD REGULATION: Front terminals: Less than 0.001% plus 600µV. Rear terminals: Less than 0.001% plus 100µV. For an output current change from no load to full load. OUTPUT CONTROLS: A ten-turn coarse and one-turn fine voltage control enable high resolution voltage adjustment. A single turn front panel pot permits the current limit setting to be varied continuously from zero to a value slightly in excess of the full current rating. LINE REGULATION: Less than 0.001% output change for any line voltage change within the input rating. OUTPUT TERMINALS: Three "five-way" output posts are provided on the front panel and an output barrier strip is located on the rear of the chassis. All power supply output terminals are isolated from the chassis and either the positive or negative terminal may be connected to the chassis through a separate ground terminal located on the output terminal strip. RIPPLE AND NOISE: At any line voltage and under any load condition within rating. Less than 100µV peak-to-peak. Less than 40µV rms. TEMPERATURE COEFFICIENT: After 30 minutes warm-up Front panel control: Less than 0.005% plus 30µV per degree Centigrade. Remote programming: Less than 0.001% plus 10µV per degree Centigrade. ERROR SENSING: Error sensing is automatically accomplished at the front terminals if the load is attached to the front terminals or at the rear terminals if the load is attached to the rear terminals. Provision is also included on the rear terminal strip for remote error sensing. STABILITY: Total drift after 30 minutes warm-up and with less than ±3°C ambient temperature variation. Front panel control: Less than 0.01% plus 300µV for 8 hours. Remote programming: Less than 0.01% plus 100µV for 8 hours. Less than 0.012% + 120µV for one month. REMOTE PROGRAMMING: Remote programming of the output voltage is made available at the rear terminals. The programming coefficient is 1000 ohms per volt with an accuracy of 0.1% plus 1 millivolt. The current limit may also be set remotely by means of a resistance, 1000 ohms corresponding approximately to full output current. TEMPERATURE RANGES: Operating: 0 to 50°C. Storage: -20 to +85°C. COOLING: Convection cooling is employed. The supply has no moving parts. OUTPUT IMPEDANCE: Less than 0.002 ohms from DC to 100 Hz. Less than 0.02 ohms from 100 Hz to 1 kHz. Less than 0.5 ohms from 1 kHz to 100 kHz. Less than 3 ohms from 100 kHz to 1 MHz. SIZE: 3-½" H x 8-½" W x 12-⅝" D. Two units can be mounted side by side to take up the same space as a standard 3-½" x 19" relay rack mounting. TRANSIENT RECOVERY TIME: Less than 50 microseconds for output recovery to within 10 millivolts of the nominal output voltage following a full load current change. Less than 100 microseconds for output recovery to within load regulation specification. WEIGHT: 10 lbs. net, 13 lbs. shipping. FINISH: Light gray front panel with dark gray case. POWER CORD: A 3-wire, 5-foot power cord is provided with each unit. OVERLOAD PROTECTION: A continuously variable current limit circuit pro- 1-3 SECTION II INSTALLATION 2-1 INITIAL INSPECTION a 115 volt source. To convert the power supply for operation from a 230 volt source, the power transformer windings must be connected in series. The windings are connected in series as follows: (Refer to Figure 2-1). 2-2 Before shipment, this instrument was inspected and found to be free of mechanical and electrical defects. As soon as the instrument is unpacked, inspect for any damage that may have occurred in transit. Save all packing materials until the inspection is completed. If damage is found, proceed as described in the Claim for Damage in Shipment section of the Warranty at the rear of this manual. 45 45 46 46 S1 2-3 MECHANICAL CHECK S1 47 2-4 This check confirms that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the meters are not scratched or cracked. FUSE /115V /230V 48 2-5 ELECTRICAL CHECK TRANSFORMER PRIMARY CONNECTED FOR 115 VOLT OPERATION 2-6 The instrument should be checked against its electrical specifications. Section V includes an "incabinet" performance check to verify proper instrument operation. 47 FUSE 48 TRANSFORMER PRIMARY CONNECTED FOR 230 VOLT OPERATION Figure 2-1. Input Transformer Primary Connections a. Unplug the line cord and remove the top and bottom covers from the case. (This is done by removing the four screws which hold each cover to the side frames.) b. With a sharp knife or razor blade, cut the printed wiring between test points 45 and 46 and also between 47 and 48 on the printed circuit board. These are shown on the overall schematic and are labeled on the printed circuit board. c. Connect a jumper wire between 46 and 47. d. Replace the fuse with a 1 ampere 230 volt fuse. Replace covers and operate unit normally. 2-7 INSTALLATION DATE 2-8 The instrument is shipped ready for bench operation. It is only necessary to connect the instrument to a source of power and it is ready for operation. 2-9 LOCATION 2-10 This instrument is air cooled. Sufficient space should be provided around the instrument to permit free flow of cooling air along the sides and to the rear. It should be used in an area where the ambient temperature does not exceed 50°C (122°F). 2-16 POWER CABLE 2-11 POWER REQUIREMENTS 2-17 To protect operating personnel, the National Electrical Manufacturers Association (NEMA) recommends that the instrument panel and cabinet be grounded. This instrument is equipped with a three conductor power cable. The third conductor is the ground conductor and when the cable is plugged into an appropriate receptacle, the instrument is grounded. The offset pin on the power cable three prong connector is the ground connection. 2-12 This power supply may be operated from either a 115 or 230 volt. 48-63 cps power source. The unit, as shipped from the factory, is wired for 115V operation. 2-13 The input power required when operating at full load from a 115 volt, 60 cycle power source is 45 watts and 0.5 amperes. 2-14 230 VOLT OPERATION 2-18 To preserve the protection feature when operating the instrument from a two-contact outlet, use a threeprong to two-prong adaptor and connect the green lead on the adaptor to ground. 2-15 Normally, the windings of the input transformer are connected in parallel for operation from 2-1 HARRISON DC POWER SUPPLY HEWLETT-PACKARD HARRISON DC POWER SUPPLY HEWLETT-PACKARD VOLTAGE METER 5V 50V 0.6A CURRENT 0.06A COARSE METER FINE 5V 50V 0.6A CURRENT 0.06A VOLTAGE COARSE FINE Figure 2-2. Rack Mounting, Two Units 2-19 RACK MOUNTING d. After fastening rear portions of units together using the bolt, nut, and spacer, replace panel screws. 2-2 This instrument may be rack mounted in a standard 19 inch rack panel either alongside a similar unit or by itself. Figures 2-2 and 2-3 show how both types of installations are accomplished. 2-22 To mount a single unit in the rack panel, proceed as follows: a. Bolt rack mounting ears, combining straps, and angle brackets to each side of center spacing panels. Angle brackets are placed behind combining straps as shown in Figure 2-3. b. Remove four screws from front panel of unit. c. Slide combining strips between front panel and case of unit. d. Bolt angle brackets to front sides of case and replace front panel screws. 2-21 To mount two units side-by-side, proceed as follows: a. Remove the four screws from the front panels of both units. b. Slide rack mounting ears between the front panel and case of each unit. c. Slide combining strip between the front panels and cases of the two units. HARRISON DC POWER SUPPLY HEWLETT-PACKARD METE 50VR 5V 0.6 CURRENT A 0.06 A VOLTAGE COARSE FINE Figure 2-3. Rack Mounting, One Unit 2-2 2-23 REPACKAGING FOR SHIPMENT obtain the materials. This office will also furnish the address of the nearest service office to which the instrument can be shipped. Be sure to attach a tag to the instrument which specifies the owner, model number, full serial number, and service required, or a brief description of the trouble. 2-24 To insure safe shipment of the instrument, it is recommended that the package designed for the instrument be used. The original packaging material is reusable. If it is not available, contact your local Hewlett-Packard field office to 2-3 SECTION III OPERATING INSTRUCTIONS 3-1 OPERATING, CONTROLS AND INDICATORS 3-5 NORMAL OPERATING MODE 3-2 The front panel controls and indicators, together with the normal turn-on sequence, are shown in Figure 3.1. 3-6 The power supply is normally shipped with its rear terminal strapping connections arranged for Constant Voltage / Current Limiting, local sensing, local programming, single unit mode of operation. This strapping pattern is illustrated in Figure 3-2. The operator selects either a constant voltage or current limited output using the front panel controls (local programming, no strapping changes are necessary). 1 PILOT LIGHT HARRISON DC POWER SUPPLY HEWLETT-PACKARD 10 VOLTS 20 30 40 0 50 A1 .2 .3 .4 0 .1 AMPERES.5 .6 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 VOLTAGE METER 5V A2 50V 0.6A CURRENT 0.06A COARSE FINE LOAD MONITORING POINT 2 CURRENT LIMIT CONTROL 5 Figure 3-2. Normal Strapping Pattern FINE OUTPUT VOLTAGE CONTROL METER SWITCH 3 OUTPUT TERMINALS 3-7 CONSTANT VOLTAGE COARSE OUTPUT VOLTAGE CONTROL 4 3-8 To select a constant voltage output, proceed as follows: a. Turn-on power supply and adjust VOLTAGE controls for desired output voltage (output terminals open). b. Short output terminals and adjust CURRENT controls for maximum output current allowable (current limit), as determined by load conditions. If a load change causes the current limit to be exceeded, the power supply will automatically crossover to constant current output at the preset current limit and the output voltage will drop proportionately. In setting the current limit, allowance must be made for high peak current which can cause unwanted crossover. (Refer to Paragraph 3-43.) TURN-ON SEQUENCE 1. 2. 3. 4. 5. 6. 7. PUSH LINE SWITCH TO TURN ON SUPPLY AND OBSERVE THAT LIGHT GOES ON. SET METER SWITCH TO DESIRED VOLTAGE RANGE. ADJUST COARSE AND FINE VOLTAGE CONTROLS UNTIL DESIRED OUTPUT VOLTAGE IS INDICATED ON METER. SHORT CIRCUIT OUTPUT TERMINALS AND SET METER SWITCH TO DESIRED CURRENT RANGE. ADJUST CURRENT CONTROL FOR DESIRED OUTPUT CURRENT. REMOVE SHORT AND CONNECT LOAD TO OUTPUT TERMINALS (FRONT OR REAR). POWER IS REMOVED BY PUSHING THE LINE SWITCH. Figure 3-1. Front Panel Controls and Indicators 3-3 OPERATING MODES 3-4 The power supply is designed so that its mode of operation can be selected by making strapping connections between particular terminals on the terminal strip at the rear of the power supply. The terminal designations are stenciled in white on the power supply above their respective terminals. Althrough the strapping patterns illustrated in this section show the negative terminal grounded, the operator can ground either terminal or operate the power supply up to 300 vdc off ground (floating). The following paragraphs describe the procedures for utilizing the various operational capabilities of the power supply. A more theoretical description is contained in a power supply Application Manual and in various Tech. Letters published by the Harrison Division. Copies of these can be obtained from your local Hewlett-Packard field office. 3-9 CURRENT LIMIT 3-10 To select a current limit output, proceed as follows: a. Short output terminals and adjust CURRENT controls for desired output current. b. Open output terminals and adjust VOLTAGE controls for maximum output voltage allowable (voltage limit), as determined by load conditions. If a load change causes the voltage limit to be exceeded, the power supply will automatically crossover to constant voltage output at the preset voltage limit and the output current will drop proportionately. In setting the voltage limit, allowance must be made for high peak voltages which can cause unwanted crossover. (Refer to Paragraph 3-43.) 3-1 3-11 CONNECTING LOAD A1 3-12 Each load should be connected to the power supply output terminals using separate pairs of connecting wires. This will minimize mutual coupling effects between loads and will retain full advantage of the low output impedance of the power supply. Each pair of connecting wires should be as short as possible and twisted or shielded to reduce noise pickup. (If shield is used, connect one end to power supply ground terminal and leave the other end unconnected.) A2 A3 A4 A5 A6 A7 +S + LOAD MAY BE TAKEN FROM FRONT OR REAR TERMINALS AS DESIRED G – –S A8 A9 A10 LOAD PROGRAMMING RESISTOR (1000 OHMS PER VOLT) 3-13 If load considerations require that the output power distribution terminals be remotely located from the power supply, then the power supply output terminals should be connected to the remote distribution terminals via a pair of twisted or shielded wires and each load separately connected to the remote distribution terminals. For this case, remote sensing should be used (Paragraph 3-27). Figure 3-3. Remote Resistance Programming (Constant Voltage) 3-20 The output voltage of the power supply should be zero volts ±1 millivolt when zero ohms is connected across the programming terminals. If a zero ohm voltage closer than this is required, it may be achieved by changing resistor R14 as described in Paragraph 548. 3-14 OPERATION OF SUPPLY BEYOND RATED OUTPUT 3-15 The shaded area on the front panel meter face indicates the amount of output voltage or current that is available in excess of the normal rated output. Although the supply can be operated in this shaded region without being damaged, it cannot be guaranteed to meet all of its performance specifications. However, if the line voltage is maintained above 115 Vac, the supply will probably operate within its specifications. 3-21 To maintain the stability and temperature coefficient of the power supply, use programming resistors that have stable, low noise, and low temperature characteristics (less than 5 ppm per degree Centigrade). A switch can be used in conjunction with various resistance values in order to obtain discrete output voltages. The switch should have make-beforebreak contacts to avoid momentarily opening the programming terminals during the switching interval. 3-16 OPTIONAL OPERATING MODES 3-17 REMOTE PROGRAMMING, CONSTANT VOLTAGE 3-22 Voltage Programming (Figure 3-4). Employ the strapping pattern shown on Figure 3-4 for voltage programming. In this mode, the output voltage will vary in a 1 to 1 ratio with the programming voltage (reference voltage) and the load on the programming voltage source will not exceed 0.5 microampere. 3-18 The constant voltage output of the power supply can be programmed (controlled) from a remote location if required. Either a resistance or voltage source can be used for the programming device. The wires connecting the programming terminals of the supply to the remote programming device should be twisted or shielded to reduce noise pick-up. The VOLTAGE controls on the front panel are disabled according to the following procedures. A1 3-19 Resistance Programming (Figure 3-3). In this mode, the output voltage will vary at a rate determined by the programming coefficient--1000 ohms per volt (i.e. the output voltage will increase 1 volt for each 1000 ohms added in series with programming terminals). The programming coefficient is determined by the programming current. This current is adjusted to within 0.1% of l mA at the factory. If greater programming accuracy is required, it may be achieved by changing resistor R16. A2 A3 A4 A5 A6 +S + G – –S A8 A9 A10 LOAD RX (<6K) REFERENCE VOLTAGE A7 + Figure 3-4. Remote Voltage Programming (Constant Voltage) 3-2 3-27 REMOTE SENSING (See Figure 3-6) 3-23 The impedance (RX) looking into the external programming voltage source should be approximately 6000 ohms if the temperature and stability specifications of the power supply are to be maintained. 3-26 Remote sensing is used to maintain good regulation at the load and reduce the degradation of regulation which would occur due to the voltage drop in the leads between the power supply and the load. Remote sensing is accomplished by utilizing the strapping pattern shown in Figure 3-6. The power supply should be turned off before changing strapping patterns. The leads from the +S terminals to the load will carry approximately 1 milliampere of current, and it is not required that these leads be as heavy as the load leads. However, they must be twisted or shielded to minimize noise pick-up. 3-24 REMOTE RESISTANCE PROGRAMMING, CURRENT LIMIT (See Figure 3-5) 3-25 The output current will vary roughly in proportion to the programming resistor. Full current output is obtained with approximately 1000 ohms; however, the exact current setting should be checked by shorting the output terminals and reading the current with the programming resistor in place. A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A1 A9 A10 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 LOAD LOAD PROGRAMMING RESISTOR (≈1K FOR FULL LOAD) NOTE: IF TRANSIENT RESPONSE IS POOR OR POWER SUPPLY OSCILLATES REMOVE JUMPER FROM A7 TO (+) AND ADD CAPACITOR CX AT LOAD Figure 3-5. Remote Resistance Programming (Current Limit) CX (200µF 150V) Figure 3-6. Remote Sensing 3-26 Use stable, low noise, low temperature coefficient (less than 5 ppm/°C) programming resistors to maintain the power supply temperature coefficient and stability specifications. A switch may be used to set discrete values of output current. A make-before-break type of switch should be used since the output current will exceed the maximum rating of the power supply if the switch contacts open during the switching interval. CAUTION Observe polarity when connecting the sensing leads to the load. 3-29 Note that it is desirable to minimize the drop in the load leads and it is recommended that the drop not exceed 1 volt per lead if the power supply is to meet its DC specifications. If a larger drop must be tolerated, please consult a Hewlett-Packard field representative. 3-30 The procedure just described will result in a low DC output impedance at the load. If a low AC impedance is required, it is recommended that the following precautions be taken: a. Disconnect output capacitor C3, by disconnecting the strap between A7 and (+). CAUTION If the programming terminals (Al and A9) should open at any time during this mode, the output current will rise to a value that may damage the power supply and/or the load. To avoid this possibility, connect a 1KΩ resistor across the programming terminals and in parallel with a remote programming resistor. Like the programming resistor, the 1KΩ resistor should be of the low noise, low temperature coefficient type. 3-3 3-34 Auto-Series Connections (Figure 3-8). The AutoSeries configuration is used when it is desirable to have the output voltage of each of the series connected supplies vary in accordance with the setting of a control unit. The control unit is called the master; the controlled units are called slaves. At maximum output voltage, the voltage of the slaves is determined by the setting of the front panel VOLTAGE control on the master. The master supply must be the most positive supply of the series. The output CURRENT controls of all series units are operative and the current limit is equal to the lowest control setting. If any output CURRENT controls are set too low, automatic crossover to constant current operation will occur and the output voltage will drop. Remote sensing and programming can be used; however, the strapping arrangements shown in the applicable figures show local sensing and programming. b. Connect a capacitor having similar characteristics (approximately same capacitance, same voltage rating or greater, and having good high frequency characteristics) across the load using short leads. 3-31 Although the strapping patterns shown in Figures 3-3 through 3-5 employ local sensing, note that it is possible to operate a power supply simultaneously in the remote sensing end Constant Voltage/Current Limit remote programming modes. NOTE It is necessary to re-adjust the current limit when the instrument is operated in the remote sensing mode. 3-32 SERIES OPERATION A1 3-33 Normal Series Connections (Figure 3-7). Two or more power supplies can be operated in series to obtain a higher voltage than that available from a single supply. When this connection is used, the output voltage is the sum of the voltages of the individual supplies. Each of the individual supplies must be adjusted in order to obtain the total output voltage. The power supply contains a protective diode connected internally across the output which protects the supply if one power supply is turned off while its series partner(s) is on. A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 RX RX LOAD RX A9 A10 A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 LOAD RX A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 Figure 3-8. Auto-Series, Two and Three Units 3-35 In order to maintain the temperature coefficient and stability specifications of the power supply, the external resistors (Rx) shown in Figure 3-8 should be stable, low noise, low temperature coefficient (less than 5 ppm per degree Centigrade) resistors. The value of each resistor is dependant on the desired output voltage ratings of the master and slave supplies. The value of Rx is this voltage divided by the voltage programming current of the supply, 1mA (1/KP where KP is the voltage programming coefficient). MASTER RX LOAD SLAVE A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 RX Figure 3-7. Normal Series 3-4 A1 3-36 PARALLEL OPERATION (Figure 3-9). A2 A3 A4 A5 A6 A7 +S + – G –S A8 A9 A10 MASTER* 3-37 Two or more power supplies can be connected in parallel to obtain a total output current greater than that available from one power supply. The total output current is the sum of the output currents of the individual power supplies. The output CURRENT controls of each power supply can be separately set. The output voltage controls of one power supply should be set to the desired output voltage; the other power supply should be set for a slightly larger output voltage. The supply set to the lower output voltage will act as a constant voltage source; the supply set to the higher output will act as a constant current source, dropping its output voltage until it equals that of the other supply. A1 A2 A3 A4 A5 A6 A7 +S + G – –S LOAD #1 RA * MASTER MUST BE POSITIVE SUPPLY SLAVE MAY BE EITHER POLARITY A1 A8 A2 A3 A4 LOAD #2 RB A5 A6 A7 +S + G – –S A8 A9 A10 A9 A10 LOAD LOAD #1 RA A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 Figure 3-9. Normal Parallel RB LOAD #2 RC 3-38 AUTO TRACKING OPERATION (See Figure 3-10.) 3-39 This connection is used when it is necessary to provide several voltages, all referred to a common bus, which vary in proportion to the setting of one master instrument. The following constraints must be observed when using this connection. a. The master unit must be a positive voltage source. When several positive sources are used, the master must be the largest voltage unit. b. The external resistors should be stable, low noise, low temperature coefficient resistors if the instruments are to maintain their temperature coefficient and stability specifications. A1 A2 A3 A4 A5 A6 A7 +S + G – –S A8 A9 A10 LOAD #3 RD Figure 3-10. Auto-Tracking. Two and Three Units 3-42 SPECIAL OPERATING CONSIDERATIONS 3-40 The resistor values are determined as follows: Referring to Figure 3-10 for two units. 3-43 PULSE LOADING 3-44 The power supply wilt automatically crossover from constant voltage to constant current operation, or the reverse, in response to an increase (over the preset limit) in the output current or voltage, respectively. Although the preset limit may be set higher than the average output current or voltage, high peak currents or voltages (as occur in pulse loading) may exceed the preset limit and cause crossover to occur. If this crossover limiting is not desired, set the preset limit for the peak requirement and not the average. 𝑅𝐴 𝑉 𝑀𝑎𝑠𝑡𝑒𝑟 − 𝑉 𝑆𝑙𝑎𝑣𝑒 = 𝑅𝐵 𝑉 𝑆𝑙𝑎𝑣𝑒 Choosing 10 milliamperes as a reasonable maximum current in the resistors RA= 100(V master – V slave) and RB = 100 (V slave). 3-41. For several units connected in auto tracking refer to Figure 3-10. RA and RB are determined as before. RC = 100 (V master – V slave2), RD 100 (V slave2), etc. 3-5 3-45 OUTPUT CAPACITANCE voltage is applied to the output terminals (positive voltage applied to negative terminal), the diode will conduct, shunting current across the output terminals and limiting the voltage to the forward voltage drop of the diode. This diode protects the series transistors and the output electrolytic capacitors. 3-46 There is a capacitor (internal) across the output terminals of the power supply. This capacitor helps to supply high-current pulses of short duration during constant voltage operation. Any capacitance added externally will improve the pulse current capability, but will decrease the safety provided by the constant current circuit. A highcurrent pulse may damage load components before the average output current is large enough to cause the constant current circuit to operate. 3-50 REVERSE CURRENT LOADING 3-51 Active loads connected to the power supply may actually deliver a reverse current to the power supply during a portion of it's operating cycle. An external source cannot be allowed to pump current into the supply without loss of regulation and possible damage to the output capacitor. To avoid these effects, it is necessary to preload the supply with a dummy load resistor so that the power supply delivers current through the entire operating cycle of the load device. 3-47 The effects of the output capacitor during constant current operation are as follows: a. The output impedance of the power supply decreases with increasing frequency. b. The recovery time of the output voltage is longer for load resistance changes. c. A large surge current causing a high power dissipation in the load occurs when the load resistance is reduced rapidly. 3-52 MULTIPLE LOADS 3-53 It is imperative that each load taken from the power supply have two separate leads brought back to the power supply output terminals if full advantage is to be taken of the low output impedance of the power supply and if mutual coupling effects between loads are to be avoided. 3-48 REVERSE VOLTAGE LOADING 3-49 A diode is connected across the output terminals. Under normal operating conditions, the diode is reverse biased (anode connected to negative terminal). If a reverse 3-6 SECTION IV PRINCIPLES OF OPERATION AC INPUT POWER TRANSFORMER BIAS SUPPLY RECTIFIER AND FILTER OVEN CONTROL CIRCUIT BIAS VOLTAGES REFERENCE CURRENT LIMITING CIRCUIT BIAS VOLTAGE + SERIES REGULATOR CURRENT SAMPLING RESISTOR CONSTANT VOLTAGE INPUT CIRCUIT NOTE: DENOTES VOLTAGE FEEDBACK PATH DENOTES CURRENT LIMIT PATH + M METER CIRCUIT - - Figure 4-1. Overall Block Diagram 4-1 OVERALL BLOCK DIAGRAM DISCUSSION 4-2 The power supply, Figure 4-1, consists of a power transformer, rectifier and filter, series regulator, error amplifier and driver, constant voltage input circuit, current limiting circuit, reference regulator circuit, bias supply, meter circuit, and an oven control circuit. 4-3 The ac input line voltage is reduced to the proper level and coupled to the rectifier and filter. The rectifierfilter converts the ac input to raw dc which is fed to the positive terminal via the regulator and current sampling resistor network. The regulator, part of the feedback loop, is made to alter it's conduction to maintain a constant output voltage or limit the output current. The voltage developed across the current sampling resistor network is the input to the current limiting circuit. If the output current that passes through the sampling network exceeds a certain predetermined level, the current limiting circuit applies a feedback signal to the series regulator which alters the regulator's conduction so that the output current does not exceed the predetermined current limit. 4-1 4-4 The constant voltage input circuit obtains it's input by sampling the output voltage of the supply. Any changes in output voltage are detected in the constant voltage input circuit, amplified by the error amplifier and driver, and applied to the series regulator in the correct phase and amplitude to counteract the change in output voltage. The reference regulator circuit provides stable reference voltages which are used by the constant voltage input circuit and the current limiting circuit for comparison purposes. The bias supply furnishes voltages which are used throughout the instrument for biasing purposes. The meter circuit provides indications of output voltage or current in either operating mode. 4-5 An oven houses the temperature sensitive components in the supply to provide a low temperature coefficient which results in excellent stability. The oven control circuit maintains the oven temperature at 65°C. 6 CR24 7 +6.2V 8 CR25 + +S REFERENCE REGULATOR Q12-Q15 C25 30V -9.4V +12.4V + 4 M - CURRENT LIMITING CIRCUIT Q5 3 2 115V 11 CR27 - R55 DS1 S1 ON/OFF SWITCH + 10 9 F1 1 +OUT -OUT METER CIRCUIT S2 C17 OVEN CONTROL CIRCUIT Q16 20V A10 A9 2.5V CR29 R23 CURRENT SAMPLING RESISTOR SERIES REGULATOR Q11 13 14 CURRENT CONTROL R25 CR13 CR26 12 -9.4V CR30 R54 C19 +O +6.2V CONSTANT VOLTAGE PULLOUT FINE RESISTOR VOLTAGE -9.4V ADJ. R11 +12.4V VOLTAGE INPUT CIRCUIT Q1,Q3 + - NOTE 1 DRIVER Q10 ERROR AMPL. Q7,Q8,Q9 COARSE VOLTAGE ADJ. C4 + R20 +S A7 A2 A3 A5 A6 CR32 C23 A8 -S -O NOTE 1: MAIN SUPPLY OUTPUT VOLTAGES ARE: MODEL VDC 6101A 25 6102A 60 6106A 132 6111A 25 6112A 60 6113A 13 6116A 132 Figure 4-2. Simplified Schematic 4-6 SIMPLIFIED SCHEMATIC 4-8 Diode CR32, connected across the output terminals of the power supply, is a protective device which prevents internal damage that might occur if a reverse voltage were applied across the output terminals. Output capacitor, C23, is also connected across the output terminals when the normal strapping pattern shown on Figure 4-2 is employed. Note that this capacitor can be removed if an increase in the programming speed is desired. 4-7 A simplified schematic of the power supply is shown in Figure 4-2. It illustrates the operating controls; the ON-off switch, and the voltage programming controls (R11 and R20). Figure 4-2 also shows the internal sources of bias and reference voltages and their nominal magnitudes with an input of 115 Vac. 4-2 A variable current injected at the junction of the programming and pullout resistors through R15 allows fine trimming of the programming current. 4-9 DETAILED CIRCUIT ANALYSIS (Refer to Overall Schematic at Rear of Manual.) 4-10 SERIES REGULATOR 4-11 The series regulator consists of transistor stage Q11. The regulator serves as a series control element by altering it’s conduction so that the output voltage and the current limit is never exceeded. The conduction of Q11 is controlled by the feedback voltage obtained from driver Q10. 4-12 CONSTANT VOLTAGE INPUT CIRCUIT 4-13 This circuit consists of the programming resistors, coarse voltage adjustment R20, fine voltage adjustment R11, and differential amplifiers Ql, Q2-Q3, and Q7-Q8. Ql consists of two transistors having closely matched characteristics in a single transistor package. This package insures that both transistors will operate at essentially the same temperature, minimizing drift due to thermal differentials. Ql, Q2, and Q3 are enclosed in a constant-temperature oven to further minimize the effects of changing ambient temperature. 4-16 The base of Q1B is connected to ground through R2. Variable currents can be injected at this point through R13 which serves to compensate for fixed voltage offsets in Ql, and through R11 which is the fine voltage adjustment. 4-17 Negative feedback is coupled from the output of differential amplifier Q7-Q8 to the input of Q1 by network R30 and C6. This feedback provides high frequency roll off in the loop gain to stabilize the feedback loop. 4-18 DRIVER AND ERROR AMPLIFIER 4-19 The driver and error amplifier circuit raises the level of the error signal from the constant voltage input circuit to a sufficient amount to drive the series regulator. Common emitter amplifier Q10 also receives a current limiting input when CR8 becomes forward biased. 4-20 CURRENT LIMIT CIRCUIT 4-14 The constant voltage input circuit continuously compares a fixed reference voltage with a portion of the output voltage and, if a difference exists, produces an error voltage whose amplitude and phase is proportional to the difference. The error output is fed back to the series regulator, through the error and driver amplifiers. The error voltage changes the conduction of the series regulator which, in turn, alters the output voltage so that the difference between the two input voltages applied to the differential amplifier is reduced to zero. The above action maintains the output voltage constant. 4-21 The output current flows through R23 producing a voltage drop of one volt for 500 mA output current. Current limit control, R25 is attached to R23 and goes positive as the output current increases. When this positive voltage is great enough to overcome the negative voltage resulting from the current limit control setting Q5 is turned on. This action causes test point 21 to fall to about zero volts, forward biasing CR8 and carrying the base of Q10 sufficiently negative to turn it off, thus turning off the series regulator. R27 and CR4 provide a -0.7V bias for the emitter of Q5. 4-15 The base of Q1A is connected to the junction of the programming resistors and the current pullout resistor (R18 or R19) through a current limiting resistor, R1. Note that when internal programming is used, R19 is the current pullout resistor, having similar temperature characteristics as the front panel voltage control. In remote programming, R18 is the current pullout, having as low a temperature coefficient as possible. Diodes CR1 and CR2 limit voltage excursions on the base of Q1A. R1 limits the current through the programming resistors under the condition of rapid voltage turndown. Capacitor C4 shunts the programming resistor to increase the high frequency gain of the amplifier. The programming current is determined primarily by the reference voltage and the pullout resistor, R18 or R19. R17 in series with the pullout resistor serves as a trimming adjustment of the programming current. 4-22 OVEN CONTROL CIRCUIT 4-23 The oven temperature is sensed by thermistor R57. If the temperature is too low, the resistance of R57 will be high enough to bias the emitter of unijunction transistor Q16 sufficiently positive for it to act as a freerunning pulse generator. These pulses are coupled through C23 and R62 to the gate of the SiliconControlled Rectifier CR31. The first pulse in any halfcycle of line voltage will cause CR31 to conduct and remain conducting to the end of that half-cycle. When CR31 is conducting, current flows through the oven heater winding raising the temperature. When the temperature is high enough, R57 will have decreased sufficiently to lower the emitter bias of Q16, stopping its output pulses and leaving CR31 off. 4-3 S2 SWITCH POSITIONS 4-24 REFERENCE CIRCUIT 4-25 The reference circuit is a feedback power supply similar to the main supply. It provides stable reference voltages which are used throughout the unit. The reference voltages are all derived from raw dc obtained from the full wave rectifier (CR24 and CR25) and filter capacitor C16. The +6.2 and –9.4 voltages, which are used in the constant voltage input circuit for comparison purposes, are developed across temperature compensated Zener diodes VR1 and VR2. Resistor R49 limits the current through the Zener diodes to establish an optimum bias level. MODEL 6101A 6102A 6106A 6111A 6112A 6113A 6116A 1 2.5V 5V 12V 2.5V 5V 2.5V 12V 2 25V 50V 120V 25V 50V 25V 120V 3 1.2A .6A .25A 1.2A .6A 2.5A .25A 4 .12A .06A .025A .12A .06A .25A .025A + CURRENT SAMPLING R23 R67 VOLTAGE CAL S2C 4-26 The reference circuit is a closed loop feedback regulator which acts to maintain the voltage at point 16 at 12.4 volts regardless of line voltage variation. Any difference between the zener reference diode VR1 and one-half of the 12.4 volt bus as sampled by R47 and R48 is amplified by Q14 and Q15 connected as a differential amplifier. The error is further amplified by Q13 and is applied to the base of series regulator Q12 which controls the output voltage of the reference circuit. S2B 1 1 4 2 4 2 3 3 THERMISTOR R22 R42 + -OUT R21 R66 SELECTED R69 M - A. VOLTAGE MONITORING 4-27 Zener diode VR2 is added in series with the reference outputs to provide a –9.4 volt bias output. The main reference voltage is the +6.2 volt zener VR1. The 12.4 volt output is used as a stable bias source. Diode CR19 provides initial start-up bias for the reference circuit when the power supply is first turned on. + R50 CURRENT SAMPLING 3 R65 -OUT R23 CURRENT CAL 4 3 2 1 4 S2A 4-28 METER CIRCUIT R64 4-30 With METER switch S2 set to either voltage position 1 or 2 (Figure 4-3A), the meter is connected in series with R21, R69, R66, R22, and R42 across the output of the supply. Resistor R66 calibrates the meter for full scale deflection to compensate for slight resistance variations inherent in different meter movements. Thermistor R22 compensates for the change in meter resistance as a function of temperature, and R42 linearizes the resistance slope of R22 to match the meter resistance slope. 1 S2B R22 4-29 The meter circuit provides continuous indications of output voltage or current on a single multiple range meter. The meter can be used either as a voltmeter or an ammeter depending upon the position of METER switch S2 on the front panel of the supply. This switch also selects one of two meter ranges on each scale. The meter circuit consists of METER switch S2, various multiplying resistors and the meter movement. 2 THERMISTOR R42 R66 SELECTED + M - B. CURRENT MONITORING Figure 4-3. Meter Circuit, Simplified Schematic METER switch S2C shunts R69 in position 1 (the low voltage range). Thus, in the low voltage range the meter receives 10 times the amount of current that it receives in the high voltage range, for the same power supply output. 4-32 With METER switch S2 set to either current position 3 or 4 (Figure 4-3B), the meter is connected across the current sampling resistor R23. Current calibrate potentiometer R65 is adjusted for proper full scale meter deflection in the current ranges. METER switch S2A shunts R64 in position 4 (the low current range). 4-31 Voltage Adjust potentiometer R67 shunts a small amount of meter current and is adjusted for proper full scale meter deflection in the voltage ranges. 4-33 The meter is manufactured with a foolproof movement, that is, it can withstand a current overload of more than 10 times the maximum rated without injury. 4-4 SECTION V MAINTENANCE 5-1 INTRODUCTION 5-2 Upon receipt of the power supply, the performance check (Paragraph 5-10) should be made. This check is suitable for incoming inspection. If a fault is detected in the power supply while making the performance check or during normal operation, proceed to the troubleshooting procedures (Paragraph 5-27). After troubleshooting and repair (Paragraph 5-37), perform any necessary adjustments and calibrations (Paragraph 5-39). Before returning the power supply to normal operation, repeat the performance check to ensure that the fault has been properly corrected and that no other faults exist. Before doing any maintenance checks, turn-on power supply, allow a half-hour warm-up, and read the general information regarding measurement techniques (Paragraph 5-3). 5-3 GENERAL MEASUREMENT TECHNIQUES 5-4 The measuring device must be connected across the sensing leads of the supply or as close to the output terminals as possible when measuring the output impedance, transient response, regulation, or ripple of the power supply in order to. achieve valid measurements. A measurement made across the load includes the impedance of the leads to the load and such lead lengths can easily have an impedance several orders of magnitude greater than the supply impedance, thus invalidating the measurement. OUTPUT TERMINAL 5-5 The monitoring device should be connected to the rear +S and –S terminals (see Figure 3-2) or as shown in Figure 5-1. The performance characteristics should never be measured on the front terminals if the load is connected across the rear terminals. Note that when measurements are made at the front terminals, the monitoring leads are connected at A, not B, as shown in Figure 5-1. Failure to connect the measuring device at A will result in a measurement that includes the resistance of the leads between the output terminals and the point of connection. 5-6 For output current measurements, the current sampling resistor should be a four-terminal resistor. The four terminals are connected as shown in Figure 5-2. In addition, the resistor should be of the low noise, low temperature coefficient (less than 30 ppm/°C) type and should be used at no more than 5% of its rated power so that its temperature rise will be minimized. CURRENT SAMPLING TERMINALS EXTERNAL LOAD TO UNGROUNDED TERMINAL OF POWER SUPPLY SAMPLING RESISTOR LOAD TERMINALS TO GROUNDED TERMINAL OF POWER SUPPLY Figure 5-2. Output Current Measurement Technique 5-7 When using an oscilloscope, ground one terminal of the power supply and then ground the case of the oscilloscope to this same point. Make certain that the case is not also grounded by some other means (power line). Connect both oscilloscope input leads to the power supply ground terminal and check that the oscilloscope is not exhibiting a ripple or transient due to ground loops, pick-up, or other means. A B LOAD LEAD MONITOR HERE 5-8 TEST EQUIPMENT REQUIRED 5-9 Table 5-1 lists the test equipment required to perform the various procedures described in this Section. Figure 5-1. Front Panel Terminal Connections 5-1 Table 5-1. Test Equipment Required Type Required Characteristics Use Recommended Model Differential Voltmeter Sensitivity: 1mV full scale (min.). Input impedance: 10 megohms (min.). Measure DC voltages; calibration procedures Variable Voltage Transformer Range: 90-130 volts. Equipped with voltmeter accurate within 1 volt. Vary AC input AC Voltmeter Accuracy: 2%. Sensitivity: 1mV full scale deflection (min.). Measure AC voltages and ripple Oscilloscope Sensitivity: 100µV/cm Differential input. Display transient response waveforms Oscillator Range: 5 cps to 600Kc. Accuracy: 2% Impedance checks 200CD DC Voltmeter Accuracy: 1%. Input resistance: 20,000 ohms/volt (min.). Measure DC voltages 412 A Repetitive Load Switch Rate: 60 - 400 Hz, 2µsec rise and fall time. Measure transient response See Figure 5-7 Resistive Loads Values: See Paragraph 5-14 and Figure 5-4, ±5%, 75 watts. Power supply resistors --------------------------- Current Sampling Resistor Value: See Figure 5-4, 1%, 40 watts, 20ppm, 4-Terminal. Measure current; calibrate meter --------------------------- Resistor 1KΩ ±1%, 2 watt non-inductive Measure impedance --------------------------- Resistor 100 ohms, ±5%, 10 watt. Measure impedance --------------------------- Resistor Value: See Paragraph 5-49, ±0.1%, ½ watt. Calibrate programming current --------------------------- Capacitor 500µF, 50wvdc Measure impedance --------------------------- Decade Resistance Box Range: 0-500K. Accuracy: 0.1% plus 1 ohm Make-before-break contacts. Measure programming coefficients --------------------------- 5-2 3420 (See Note) --------------------------- 430 B 140 A plus 1400A plug in. 5-12 RATED OUTPUT AND METER ACCURACY 5-10 PERFORMANCE TEST 5-13 Voltage. 5-11 The following test can be used as an incoming inspection check and appropriate portions of the test can be repeated either to check the operation of the instrument after repairs or for periodic maintenance tests. The tests are performed using a 115-VAC 60 cps., single phase input power source. If the correct result is not obtained for a particular check, do not adjust any controls; proceed to troubleshooting (Paragraph 5-27). a. Connect load resistor across rear output terminals of. supply for full load output. Resistor value to be as follows: Model No. 6101A 6102A 6106A 6111A 6112A Resistance 20Ω 80Ω 500Ω 20Ω 80Ω Model No. 6113A 6116A Resistance 5Ω 500Ω b. Connect differential voltmeter across +S and –S terminals of supply observing correct polarity. c. Set METER switch to highest voltage range and turn on supply. d. Adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output voltage. e. Differential voltmeter should indicate maximum rated output voltage within ±2%. NOTE A satisfactory substitute for a differential voltmeter is to arrange a reference voltage source and null detector as shown in Figure 5-3. The reference voltage source is adjusted so that the voltage difference between the supply being measured and the reference voltage will have the required resolution for the measurement being made. The voltage difference will be a function of the null detector that is used. Examples of satisfactory null detectors are: 419 A null detector, a DC coupled oscilloscope utilizing differential input, or a 50 mV meter movement with a 100 division scale. For the latter, a 2 mV change in voltage will result in a meter deflection of four divisions. POWER SUPPLY UNDER TEST Proceed as follows: 5-14 Current. Proceed as follows: a. Connect test setup shown in Figure 5-4. b. Turn CURRENT controls fully clockwise. c. Set METER switch to highest current range and turn on supply. d. Adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output current. e. Differential voltmeter should read 1.0 ± 0.02 V dc. REFERENCE VOLTAGE SOURCE POWER SUPPLY UNDER TEST DIFFERENTIAL VOLTMETER LOAD G RY LOAD RESISTOR NULL DETECTOR CURRENT SAMPLING RESISTOR RX Figure 5-3. Differential Voltmeter Substitute Test Setup MODEL NO. 6101A 6102A 6106A 6111A 6112A 6113A 6116A CAUTION Care must be exercised when using an electronic null detector in which one input terminal is grounded to avoid ground loops and circulating currents. RESISTANCE (OHMS) RX RY 1 19 2 78 5 495 1 19 2 78 0.5 4.5 5 495 Figure 5-4. Output Current, Test Setup 5-3 5-1 LOAD REGULATION (Front Terminals) d. Adjust variable auto transformer for 105 VAC input. e. Set METER switch to highest voltage range and turn on supply. f. Adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output voltage. g. Read and record voltage indicated on differential voltmeter. h. Adjust variable auto transformer for 125 VAC input. i. Reading on differential voltmeter should not vary from reading recorded in step g by more than the following: Model No. 6101A 6102A 6106A 6111A Variation (mvdc) 0.2 0.4 1 0.2 Model No. 6112A 6113A 6116A Variation (mvdc) 0.4 0.1 1 5-16 To check constant voltage load regulation, proceed as follows: a. Connect test setup as shown in Figure 5-5. b. Turn CURRENT controls fully clockwise. c. Set METER switch to highest current range and turn on supply. d. Adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output voltage. e. Read and record voltage indicated on differential voltmeter. f. Disconnect load resistors. g. Reading on differential voltmeter should not vary from reading recorded in step e by more than the following: Model No. 6101A 6102A 6106A 6111A Variation (mvdc) 0.8 0.75 1.2 0.8 Model No. 6112A 6113A 6116A Variation (mvdc) 0.75 1.2 1.2 5-19 RIPPLE AND NOISE 1[ 5-20 To check the ripple and noise, proceed as follows: a. Retain test setup used for previous line regulation test except connect oscilloscope across output terminals as shown in Figure 5-6. b. Adjust variable auto transformer for 125 VAC input. c. Set METER switch to highest current range. d. Turn CURRENT controls fully clockwise and adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output voltage. e. Oscilloscope should indicate 100µV peak-to-peak or less. 5-17 LINE REGULATION (Front Terminals) 5-18 to check the line regulation, proceed as follows: a. Connect variable auto transformer between input power source and power supply power input. b. Turn CURRENT controls fully clockwise. c. Connect test setup shown in Figure 5-5. POWER SUPPLY UNDER TEST RX POWER SUPPLY UNDER TEST RESISTANCE (OHMS) RX RY 1 19 2 78 5 495 1 19 2 78 0.5 4.5 5 495 MODEL NO. 6101A 6102A 6106A 6111A 6112A 6113A 6116A RX RY RY LOAD RESISTORS DIFFERENTIAL VOLTMETER OSCILLOSCOPE 140A G G Figure 5-6. Ripple and Noise, Test Setup Figure 5-5. Load Regulation, Test Setup 5-4 Ir !! 5-21 TRANSIENT RECOVERY TIME LOADING 5-22 To check the transient recovery time proceed as follows: a. Connect test setup shown in Figure 5-7. b. Turn CURRENT controls fully clockwise. c. Set METER switch to highest current range and turn on supply. d. Adjust VOLTAGE controls until front panel meter indicates exactly the maximum rated output voltage. e. Close line switch on repetitive load switch setup. f. Adjust 25K potentiometer until a stable display is obtained on oscilloscope. Waveform should be within the tolerances shown in Figure 5-8 (output should return to within 10 mV of original value in less than 50 microseconds). 50µsec 10mV 10mV 50µsec Figure 5-8. Transient Recovery Time, Waveforms 5-23 OUTPUT IMPEDANCE 5-24 To check the output impedance, proceed as follows: a. Connect test setup as shown in Figure 5-9. OSCILLOSCOPE 140A POWER SUPPLY UNDER TEST UNLOADING G VOLTMETER 403B INDICATES Eo CONTACT PROTECTION NETWORK 1µF 400V 25K 2W 115V 60 HZ 5Ω 5W (NOTE 3) 11K 3W RY RX NOTES: 1. THIS DRAWING SHOWS A SUGGESTED METHOD OF BUILDING A LOAD SWITCH. HOWEVER, OTHER METHODS COULD BE USED; SUCH AS A TRANSISTOR SWITCHING NETWORK. MAXIMUM LOAD RATINGS OF LOAD NOTE 2 SWITCH ARE: 5 AMPS, 500V, 250W (NOT 2500W). REPETITIVE LOAD SWITCH (NOTE 1) POWER SUPPLY UNDER TEST 6101A 6102A 6106A 6111A 6112A 6113A 6116A OSCILLATOR 200CD G 1K 500 MFD 100 OHM 2. USE MERCURY RELAY; CLARE TYPE HGP 1002 OR W. E. TYPE 276B Figure 5-9. Output Impedance, Test Setup 3. USE WIRE WOUND RESISTOR MODEL NO. VOLTMETER 403B INDICATES Ein b. Set METER switch to highest voltage range, turn CURRENT controls fully clockwise, and turn on supply. c. Adjust VOLTAGE controls until front panel meter reads 20 volts (10 volts for Model 6113A supplies). d. Set AMPLITUDE control on Oscillator to 10 volts (Ein), and FREQUENCY control to 10 cps. e. Record voltage across output terminals of the power supply (Eo) as indicated on AC voltmeter. f. Calculate the output impedance by the following formula: 𝐸𝑜 𝑅 𝑍𝑜𝑢𝑡 = 𝐸𝑖𝑛 − 𝐸𝑜 Eo = rms voltage across power supply output terminals. R = 1000 Ein = 10 volts RESISTANCE (OHMS) RX RY 1 19 2 78 5 495 1 19 2 78 0.5 4.5 5 495 Figure 5-7. Transient Recovery Time, Test Setup NOTE If the unloading waveform is unobtainable, use a smaller value capacitor in the contact protection network illustrated in Figure 5-7. 5-5 The performance test (Paragraph 5-10) enables this to be determined without having to remove the instrument from the cabinet. g. The output impedance (Zout) should be less than 0.002 ohm. h. Using formula of step f, calculate output impedance at frequencies of 100cps, 1Kc, and 500Kc. Values should be less than 0.02 ohm, 0.5 ohm, and 3 ohms, respectively. 5-31 Once it is determined that the power supply is at fault, check for obvious troubles such as open fuse, a defective power cable, or an input power failure. Next, remove the top and bottom covers (each held by four retaining screws) and inspect for open connections, charred components, etc. If the trouble source cannot be detected by visual inspection, follow the detailed procedure outlined in succeeding paragraphs. Once a defective component has been located (by means of visual inspection or trouble analysis) correct it and reconduct the performance test. If a component is replaced, refer to the repair and replacement, and adjustment and calibration paragraphs in this section. 5-25 CURRENT LIMIT 5-26 To check the current limit circuit, proceed as follows: a. Set the METER switch to the highest voltage range. b. Turn the VOLTAGE controls fully clockwise. c. Turn the CURRENT control fully counterclockwise. d. The voltage should reduce to zero. e. Connect a short circuit across the output terminals. f. Set the METER switch to the highest current range. g. Turn the CURRENT control fully clockwise. h. The current should increase to, but not exceed the following: Model 6101A 6102A 6106A 6111A Current Limit (A) 1.05 0.52 0.21 1.05 Model 6112A 6113A 6116A Current Limit (A) 0.52 2.1 0.21 5-32 A good understanding of the principles of operation is a helpful aid in troubleshooting, and it is recommended that the reader review Section IV of the manual before attempting to troubleshoot the unit in detail. Once the principles of operation are understood, logical application of this knowledge used in conjunction with the normal voltage readings shown on the schematic and the additional procedures given in the following paragraphs should suffice to isolate a fault to a component or small group of components. The normal voltages shown on the schematic are positioned adjacent to the applicable test points (identified by encircled numbers on the schematic and printed wiring boards). Additional test procedures that will aid in isolating troubles are as follows: 5-27 TROUBLESHOOTING a. Reference circuit check (Paragraph 5-34). This circuit provides critical operating voltages for the supply and faults in the circuit could affect the overall operation in many ways. b. Feedback loop checks (Paragraph 5 -35). c. Procedures for isolating common troubles (Paragraph 5-36). 5-28 Components within Hewlett-Packard power supplies are conservatively operated to provide maximum reliability. In spite of this, parts within a supply may fail. Usually the instrument must be immediately repaired with a minimum of ''down time" and a systematic approach as outlined in succeeding paragraphs can greatly simplify and speed up the repair. 5-29 TROUBLE ANALYSIS 5-30 General. Before attempting to trouble shoot this instrument, ensure that the fault is with the instrument and not with an associated circuit. 5-33 The test points referred to throughout the following procedures are identified on the schematic diagram by encircled numbers. Table 5-2. Reference Circuit Troubleshooting Step Meter Common Meter Positive Normal Indication If Indication Abnormal, Take This Action 1 +S 30 6.2 ± 0.3vdc Check 12.4 volt bias or VR1 2 34 +S 9.4± 0.4vdc Check 12.4 volt bias or VR2 3 +S 16 12.4± 1.0vdc Check Q12-Q15, CR24, CR25, C16, T1 5-6 5-34 Reference Circuit d. Proceed as instructed in Table 5-2. a. Make an ohmmeter check to be certain that neither the positive nor negative output terminal is grounded. b. Turn front-panel VOLTAGE and CURRENT controls fully clockwise (maximum). c. Turn-on power supply (no load connected). 5-35 Feedback Circuit. Generally, malfunction of the feedback circuit is indicated by high or low output voltages. If one of these situations occurs, disconnect the load and proceed as instructed in Table 5-3 or Table 5-4. Table 5-3. High Output Voltage Troubleshooting Step Measure 1 Voltage between +S and A5 a. +0.6V b. 0V or negative a. Open strap between A8 and –S. R20 open. b. Proceed to Step 2. 2 Voltage between 13 and 14 a. More negative than –0.1V. b. Within ±0.1V of 0V. c. More positive than +0.1V. a. Q1A shorted, R1, R2 open. b. C6, C3 shorted. c. Proceed to Step 3. 3 Voltage between +S and 25 a. More negative than +0.5V. b. More positive than +0.5V. a. Q7, C8, CR9, R32 shorted. Q8, R23, R31, R33 open. b. Proceed to Step 4. a. 0V to +0.2V. b. More positive than 0.2V. a. Q10 or Q11 shorted. b. Q9 open, R35 shorted. 4 (-) (+) Voltage between +S and 27 Response Probable Cause Table 5-4. Low Output Voltage Troubleshooting Step Measure (–) (+) Response Probable Cause 1 Disable Q5 by disconnecting CR8 a. Normal output voltage. b. Low output voltage a. Current limit circuit faulty, check CR8, Q5, and R26 for short. b. Reconnect CR8 and proceed to Step 2 2 Voltage between +S and A5 a. More negative than +0.1V. b. +0.1V to +0.8V. a. C4 shorted, R17, R18 open. b. Proceed to step 3. 3 Voltage between 13 and 14 a. More positive than +0.1V. b. More negative than –0.1V. a. Q1A open. R1, R2 open. b. Proceed to step 4. 5-7 Table 5-4. Low Output Voltage Troubleshooting (Continued) 4 Voltage between +S and 25 a. More positive than +0.6V. b. More negative than +0.5V. a. Q8 shorted, Q7 open, C10 shorted.* b. Proceed to Step 5. 5 Voltage between +S and 27 a. More positive than 1V. b. More negative than 0V. a. Q10, Q11 open. R38 shorted. b. Q9, CR10, CR11, CR12, C9 shorted. CR13, CR14, CR15 open. R35 open. * Check Q9 and CR9 for damage Symptom High ripple Poor line regulation Poor load regulation (Constant Voltage) Oscillates a. Constant Voltage Operation b. Current Limit Operation Poor Stability (Constant Voltage) a. b. c. a. a. b. c. Table 5-5. Common Troubles Checks and Probable Causes Check operating setup for ground loops. If output floating, connect 1µF capacitor between output and ground. Ensure that supply is not crossing over to current limit mode under loaded conditions. Check for low voltage across C19. Check reference circuit (Paragraph 5-34) Measurement technique. (Paragraph 5-15) Check reference circuit (Paragraph 5-34) Ensure that supply is not going into current limit. Check current limit circuit a. C6, R30, C3, R9, C7, R34, C8, or C9 open b. C5, R29, or C9 open a. b. c. d. e. Check ±6.2Vdc reference voltages (Paragraph 5-34). Noisy programming resistor R20. CR1, CR2 leaky. Check R10, R11, VR1 for noise or drift. Stage Q1 defective. 5-36 Common Troubles. Table 5-5 lists the symptoms, checks, and probable causes for common troubles. replaceable parts. Before replacing a semiconductor device, refer to Table 5-6 which lists the special characteristics of selected semiconductors. If the device to be replaced is not listed in Table 5-6, the standard manufacturers part number listed in Section VI is applicable. After replacing a semiconductor device, refer to Table 5-7 for checks and adjustments that may be necessary. 5-37 REPAIR AND REPLACEMENT 5-38 Before servicing a printed wiring board, refer to Figure 5-10. Section VI of this manual contains a list of 5-8 Excessive heat or pressure can lift the copper strip from the board. Avoid damage by using a low power soldering iron (50 watts maximum) and following these instructions. Copper that lifts off the board should be cemented in place with a quick drying acetate base cement having good electrical insulating properties. A break in the copper should be repaired by soldering a short length of tinned copper wire across the break. Use only high quality rosin core solder when repairing etched circuit boards. NEVER USE PASTE FLUX. After soldering, clean off any excess flux and coat the repaired area with a high quality electrical varnish or lacquer. When replacing components with multiple mounting pins such as tube sockets, electrolytic capacitors, and potentiometers, it will be necessary to lift each pin slightly, working around the components several times until it is free. WARNING: If the specific instructions outlined in the steps below regarding etched circuit boards without eyelets are not followed, extensive damage to the etched circuit board will result. 1. Apply heat sparingly to lead of component to be replaced. If lead of component passes through an eyelet in the circuit board, apply heat on component side of board. If lead of component does not pass through an eyelet, apply heat to conductor side of board. 2. Reheat solder in vacant eyelet and quickly insert a small awl to clean inside of hole. If hole does not CONDUCTOR have an SIDE eyelet, insert awl or a #57 drill from conductor side of board. 3. Bend clean tinned lead on new part and carefully insert through eyelets or holes in board. 4. Hold part against board (avoid overheating) and solder leads. Apply heat to component leads on correct side of board as explained in step 1 In the event that either the circuit board has been damaged or the conventional method is impractical, use method shown below. This is especially applicable for circuit boards without eyelets. 1. Clip leads as shown below. 2. Bend protruding leads upward. Bend lead of new APPLY SOLDER CLIP HERE component around protruding lead. Apply solder using a pair of long nose pliers as a heat sink. This procedure is used in the field only as an alternate means of repair. It is not used within the factory. Figure 5-10. Servicing Printed Wiring Boards 5-9 Table 5-6. Selected Semiconductor Characteristics Reference Designator Characteristics Suggested Replacement stock No. Q1 Diff. Amp. NPN 1854-0221 2N4045 Q2, Q3, Q9, Q10, Q13-Q15 SS NPN Silicon 1854-0027 2N2714 CR1, CR2, CR4, CR8, CR9, CR16, CR31 Diode, Silicon 1901-0033 1N485B Sylvania CR10, CR13, CR20 Diode, Sil, 2.4V @ 100mA 1901-0460 1N4830 G.E. CR19, CR23 Rect. Sil. Stabistor 200mA, 10prv 1901-0461 1N4828 G.E. CR24-CR29, CR30B, CR32-CR34 Rect. Silicon 500mA, 200prv 1901-0026 1N3253 G.E. Table 5-7. Checks and Adjustments After Replacement of Semiconductor Devices Function Reference Check Adjust R14 Ql, Q2, Q3, Q7, Q8, Q9 Voltage error amplifier Voltage load regulation Remote programming Q10, Q11, Series Regulator Voltage load regulation Q5 Current Limit Amplifier Current limit operation Q12,13,14, 15 Reference Circuit Amplifier +6.2V line regulation Q16 Oven Control Pulse Generator Oven temperature setting CR1,2 Protection Diode Voltage-load regulation CR4,10,13 Forward Bias Regulators Voltage across each diode 0.6 to 0.85 volts CR8 Current Limit Coupling Diode Current limit operation CR9 Overshoot suppressor diode Turn-on overshoot CR16 Overshoot suppressor diode Turn-on overshoot CR19 Reference Circuit Start-up diode Reference circuit operation CR24, 25 Rectifier Voltage on C16 CR26, 27, 28 Rectifier Voltage on C17 5-10 R56 Table 5-7. Checks and Adjustments After Replacement of Semiconductor Devices (Continued) CR29,30,33, 34 Rectifier Voltage on C19 CR31 Oven SCR Oven Functioning CR32 Protection diode VR1 +6.2 Voltage Reference Remote Programming Coefficient, zero crossing R17,R116 R14 VR2 -9.4 Voltage Reference Remote Prog, Coefficient zero crossing R16 R14 Current meter cal. Voltage meter cal. R65 R67 MI, R64, or R66 5-39 ADJUSTMENT AND CALIBRATION Perform only those ad justments that affect the operation of the faulty circuit and no others. Table 5-8 summarizes the adjustments and calibrations contained in the following paragraphs. 5-40 Adjustment and calibration may be required after performance testing, troubleshooting, or repair and replacement. Table 5-8. Calibration Adjustment Summary Adjustment or Calibration Paragraph Control Device Meter Zero 5-41 Pointer Voltmeter Tracking 5-43 R67 Ammeter Tracking 5-45 R65 Zero Volt Programming Accuracy 5-47 R6 or R8 Programming Current Level 5-49 R13 5-41 METER ZERO 5-43 VOLTMETER TRACKING 5-42 Proceed as follows to zero meter: 5-44 To calibrate voltmeter tracking, proceed as follows: a. Turn off instrument (after it has reached normal operating temperatur9) and allow 30 seconds for all capacitors to discharge. b. Insert sharp pointed object (pen point or awl) into the small indentation near top of round black plastic disc located directly below meter face. c. Rotate plastic disc clockwise (cw) until meter reads zero, then rotate ccw slightly in order to free adjustment screw from meter suspension. If pointer moves, repeat steps b and c. a. Connect differential voltmeter across supply, observing correct polarity. b. Set METER switch to highest voltage range and turn on supply. Adjust VOLTAGE control until differential voltmeter reads exactly the maximum rated output voltage. c. Adjust R67 until front panel meter also indicates maximum rated output voltage. 5-11 5-45 AMMETER TRACKING a. Connect the supply under test for remote resistance programming as illustrated in Figure 3-3. 5-46 To calibrate ammeter tracking proceed as follows: a. Connect test setup shown on Figure 5-4. b. Turn VOLTAGE control fully clockwise and set METER switch to highest current range. c. Turn on supply and adjust CURRENT controls until differential voltmeter reads 1.0 Vdc. d. Adjust R65 until front panel meter indicates exactly the maximum rated output current. 5-47 CONSTANT VOLTAGE PROGRAMMING CURRENT 5-48 Zero Volt Programming Accuracy. To calibrate the zero volt programming accuracy, proceed as follows: a. Connect differential voltmeter between +S and -S terminals. b. Short voltage controls by connecting jumper between terminals A5 and -S. c. Rotate CURRENT control fully clockwise and turn on supply. d. Adjust zero crossing potentiometer R14 until the meter indicates zero volts. 5-49 Programming Current Level. To calibrate the constant voltage programming current level, proceed as follows: b. Connect a 0.1%, 2-watt programming resistor between terminals A4 and -S on rear barrier strip. Resistor value to be as follows: Model 6101A 6102A 6106A 6111A Resistance (ohms) 20K 40K 100K 20K Model 6112A 6113A 6116A Resistance (ohms) 40K 10K 100K c. Connect a differential voltmeter between -S and +5 and turn on the supply. d. Adjust potentiometer R16 until differential voltmeter indicates the maximum rated output voltage of the supply. If the range of R16 is not sufficient to adjust the output voltage within tolerance proceed to step e. e. Set potentiometer R16 to the center of its range. f. Replace R17 with a resistance decade initially set for 300 ohms. g. Adjust the resistance decade until the differential voltmeter indicates the maximum rated output voltage of the supply. h. Replace the decade resistance with a resistor whose value is as close to the resistance decade as possible. i. Readjust R16 until the differential voltmeter indicates the maximum rated output voltage of the supply. 5-12 SECTION VI REPLACEABLE PARTS 6-1 INTRODUCTION Table 6-1. Reference Designators (Continued) 6-2 This section contains information for ordering replacement parts. Table 6-4 lists parts in alpha numeric order by reference designators and provides the following information: a. Reference Designators. Refer to Table 6-1. b. Description. Refer to Table 6-2 for abbreviations. c. Total Quantity' Q). Given only the first time the part number is listed except in instruments containing many sub-modular assemblies, in which case the TQ appears the first time the part number is listed in each assembly. d. Manufacturer's Part Number or Type. e. Manufacturer's Federal Supply Code Number. Refer to Table 6-3 for manufacturer's name and address. f. Hewlett-Packard Part Number. g. Recommended Spare Parts Quantity (RS) for complete maintenance of one instrument during one year of isolated service. h. Parts not identified by a reference designator are listed at the end of Table 6-4 under Mechanical and/or Miscellaneous. The former consists of parts belonging to and grouped by individual assembles; the latter consists of all parts not immediately associated with an assembly. P Q R S T TB TS A ac = ampere = alternating current assy. = assembly bd = board bkt = bracket °C = degree Centigrade cd = card coef = coefficient comp = composition CRT = cathode-ray tube CT = center-tapped dc = direct current DPDT = double pole, double throw DPST = double pole, single throw Elect = electrolytic Encap = encapsulated F = farad °F = degree Fahrenheit Fxd = fixed Ge = germanium H = Henry Hz = Hertz IC = integrated circuit ID = inside diameter incnd = incandescent k = kilo = 103 m = milli = 10-3 M = mega = 106 µ = micro = 10-6 met. = metal 6-4 To order a replacement part, address order or inquiry to your local Hewlett-Packard sales office (see lists at rear of this manual for addresses). Specify the following information for each part: Model, complete serial number, and any Option or special modification (1) numbers of the instrument; Hewlett-Packard part number; circuit reference designator; and description. To order a part not listed in Table 6-4, give a complete description of the part, its function, and its location. Table 6-1. Reference Designators = = = = = = assembly blower (fan) capacitor circuit breaker diode device, signaling (lamp) E F J K L M plug transistor resistor switch transformer terminal block thermal switch V VR X Z = vacuum tube, neon bulb, photocell, etc. = zener diode = socket = integrated circuit or network Table 6-2. Description Abbreviations 6-3 ORDERING INFORMATION A B C CB CR DS = = = = = = = = miscellaneous electronic part = fuse = Jack, jumper = relay = inductor = meter 6-1 Mfr Mod. = manufacturer = modular or modified Mtg = mounting N = nano = 10-9 NC = normally closed NO = normally open NP = nickel-plated Ω = ohm obd = order by description OD = outside diameter Pico = 10-12 P. C. = printed circuit Pot. = potentiometer p-p = peak-to-peak ppm = parts per miliion pvr = peak reverse voltage rect = rectifier rms = root mean square Si = silicon SPDT = single pole, double throw SPST = single pole, single throw SS = small signal T = slow-blow tan. = tantalum Ti = titanium V = volt var = variable ww = wirewound W = Watt Table 6-3. Code List of Manufacturers CODE MANUFACTURER NO. 00629 00656 00853 CODE MANUFACTURER NO. ADDRESS EDY Sales Co., Inc. Jamaica, N. Y. Aerovox Corp. New Bedford, Mass, Sangamo Electric Co S. Carolina Div. Pickens, S.C. Allen Bradley Co. Milwaukee, Wis. Litton Industries, Inc Beverly Hills, Calif. TRW Semiconductors, Inc. Lawndale, Calif. Texas Instruments, Inc. Semiconductor-Components Div, Dallas, Texas RCL Electronics, Inc. Manchester, N.H. Amerock Corp. Rockford, Ill. Sparta Mfg, Co. Dover, Ohio Ferroxcube Corp. Saugerties, N.Y. Fenwal Laboratories Morton Grove, Ill. Amphenol Corp. Broadview, Ill. Radio Corp. of America, Solid State and Receiving Tube Div. Somerville, N. J. G.E. Semiconductor Products Dept, Syracuse, N.Y. Eldema Corp. Compton, Calif. Transitron Electronic Corp. Wakefield, Mass. Pyrofilm Resistor Co, Inc. Cedar Knolls, N.J. Arrow, Hart and Hegeman Electric Co. Hartford, Conn. ADC Electronics, Inc. Harbor City, Calif. Caddell & Burns Mfg, Co. Inc. Mineola, N.Y. *Hewlett-Packard Co. Palo Alto Div. Palo Alto, Calif. Motorola Semiconductor Prod. Inc. Phoenix, Arizona Westinghouse Electric Corp. Semiconductor Dept. Youngwood, Pa. Ultronix, Inc, Grand Junction, Colo, Wakefield Engr. Inc. Wakefield, Mass. General Elect. Co. Electronic Capacitor & Battery Dept. Irmo, S.C. Bassik Div, Stewart-Warner Corp. Bridgeport, Conn. IRC Div. of TRW Inc. Semiconductor Plant Lynn, Mass. Amatom Electronic Hardware Co. Inc. New Rochelle, N.Y. Beede Electrical Instrument Co. Penacook, N.H. General Devices Co. Inc.Indianapolis, Ind. Semcor Div. Components, Inc. Phoenix, Arizona Robinson Nugent, Inc. New Albany, Ind. Torrington Mfg, Co., West Div. Van Nuys, Calif. Transistor Electronics Corp. 07138 ADDRESS Westinghouse Electric Corp. Electronic Tube Div. Elmira, N. Y. 07263 Fairchild Camera and Instrument Corp. Semiconductor Div. 01121 Mountain View, Calif. 01255 07387 Birtcher Corp., The Los Angeles, Calif. 01281 07397 Sylvania Electric Prod. Inc. Sylvania Electronic Systems 01295 Western Div. Mountain View, Calif. 07716 IRC Div. of TRW Inc, Burlington Plant Burlington, Iowa 01686 07910 Continental Device Corp. 01930 Hawthorne, Calif. 02107 07933 Raytheon Co. Components Div, 02114 Semiconductor Operation 02606 Mountain View, Calif. 02660 08484 Breeze Corporations, Inc. Union, N.J. 02735 08530 Reliance Mica Corp. Brooklyn, N.Y. 08717 Sloan Company, The Sun Valley, Calif. 03508 08730 Vemaline Products Co. Inc.Wyckoff, N.J. 08806 General Elect. Co. Minia03797 ture Lamp Dept. Cleveland, Ohio 03877 08863 Nylomatic Corp. Norrisville, Pa. 08919 RCH Supply Co. Vernon, Calif. 03888 09021 Airco Speer Electronic Components Bradford, Pa. 04009 09182 *Hewlett-Packard Co, New Jersey Div, Berkeley Heights, N.J. 04072 09213 General Elect. Co. Semiconductor 04213 Prod. Dept. Buffalo. N.Y. 09214 General Elect. Co. Semiconductor 04404 Prod, Dept, Auburn, N.Y. 09353 C & K Components Inc. Newton, Mass. 04713 09922 Burndy Corp. Norwalk, Conn. 11115 Wagner Electric Corp. 05277 Tung-Sol Div. Bloomfield, N.J. 11236 CTS of Berne, Inc. Berne, Ind. 05347 11237 Chicago Telephone of Cal. Inc. 05820 So. Pasadena, Calif. 06001 11502 IRC Div. of TRW Inc. Boone Plant Boone, N.C. 06004 11711 General Instrument Corp Rectifier Div. Newark, N. J. 06486 12136 Philadelphia Handle Co. Inc.Camden, N.J. 12615 U.S. Terminals, Inc. Cincinnati, Ohio 06540 12617 Hamlin Inc. Lake Mills, Wisconsin 12697 Clarostat Mfg. Co. Inc. Dover, N.H. 06555 13103 Thermalloy Cp, Dallas, Texas 14493 *Hewlett-Packard Co. Loveland Div. 06666 Loveland, Colo. 06751 14655 Cornell-Dubilier Electronics Div. Federal Pacific Electric Co. 06776 14936 Newark, N.J. 06812 General Instrumert Corp. Semicon15801 ductor Prod. Group Hicksville, N.Y. 07137 16299 Fenwal Elect. Framingham, Mass. Corning Glass Works, Electronic Components Div. Raleigh, N.C. Minneapolis, Minn. *Use Code 28480 assigned to Hewlett-Packard Co., Palo Alto, California 6-2 Table 6-3. Code List of Manufacturers (Continued) CODE MANUFACTURER NO. CODE MANUFACTURER NO. ADDRESS 16758 Delco Radio Div, of General Motors Corp. Kokomo, Ind, 17545 Atlantic Semiconductors, Inc. Asbury Park, N. J. 171303 Fairchild Camera and Instrument Corp Semiconductor Div, Transducer Plant Mountain View, Calif. 17870 Devon Div. Thomas A. Edison Industries McGraw-Edison Co, Orange, 14. I. 18324 Signetics Corp. Sunnyvale, Calif. 19315 Bendix Corp. The Navigation and Control Div, Tetelboro, N. J. 19701 Electra/Midland Corp. Mineral Wells, Texas 21520 Fansteel Metallurgical Corp. No. Chicago, Ill. 22229 Union Carbide Corp. Electronics Div, Mountain View, Calif. 22753 UID Electronics Corp. Hollywood, Fla. 23936 Pamotor, Inc, Pampa, Texas 24446 General Electric Co. Schenectady, N.Y. 24455 General Electric Co. Lamp Div. of Consumer Prod, Group Nela Park, Cleveland, Ohio 24655 General Radio Co. West Concord, Mass. 24681 LTV Electrosystems Inc Memcor/Components Operations Huntington, Ind. 26982 Dynacool Mfg. Co. inc. Saugerties, N. Y. 27014 National Semiconductor Corp. Santa Clara, Calif. 28480 Hewlett-Packard Co. Palo Alto, Calif. 28520 Heyman Mfg. Co. Kenilworth, N. J. 28875 IMC Magnetics Corp. New Hampshire Div, Rochester, N. H. 31514 SAE Advance Packaging, Inc. Santa Ana, Calif. 31827 Budwig Mfg. Co. Ramona, Calif. 33173 G.E. Co, Tube Dept. Owensboro, Ky. 35434 Lectrohm, Inc. Chicago, Ill. 37942 P.R. Mallory & Co. Inc, Indianapolis, Ind. 42190 Muter Co. Chicago, Ill. 4333'. New Departure-Hyatt Bearings Div, General Motors Corp. Sandusky, Ohio 44655 Ohmite Manufacturing Co. Skokie, Ill. 46364 Penn Engr„ and Mfg. Corp. Doylestown, Pa. 47904 Polaroid Corp. Cambridge. Mass. 49956 Raytheon Co. Lexington, Mass, 55026 Simpson Electric Co. Div. of American Gage and Machine Co. Chicago, Ill. 56289 Sprague Electric Co. North Adams, Mass, 58474 Superior Electric Co. Bristol, Conn. 58849 Syntron Div. of FMC Corp. Homer City, Pa. 59730 Thomas and Betts Co. Philadelphia, Pa. 61637 Union Carbide Corp. New York, N.Y. 63743 Ward Leonard Electric Co. Mt. Vernon, N.Y. *Use Code 71785 assigned to Cinch Mfg. Co., Chicago Ill. 6-3 70563 70901 70903 71218 71279 71400 71450 71468 71590 71700 71707 71744 71785 71984 72136 72619 72699 72765 72962 72982 73096 73138 73168 73293 73445 73506 73559 73734 74193 74545 74868 74970 75042 75183 75376 75382 75915 76381 76385 76487 76493 ADDRESS Amperite Co. Inc. Union City, N.J. Beemer Engrg, Co. Fort Washington, Pa. Belden Corp. Chicago, Ill. Bud Radio, Inc. Willoughby, Ohio Cambridge Thermionic Corp. Cambridge, Mass. Bussmann Mfg, Div. of McGraw & Edison Co. St, Louis, Mo. CTS Corp. Elkhart, Ind. I.T.T. Cannon Electric Inc. Los Angeles, Calif, Globe-Union Inc. Centralab Div. Milwaukee, Wis. General Cable Corp, Cornish Wire Co. Div, Williamstown, Mass. Coto Coil Co. Inc. Providence, R.I. Chicago Miniature Lamp Works Chicago, Ill. Cinch Mfg. Co. and Howard B. Jones Div. Chicago, Ill. Dow Coming Corp. Midland, Mich. Electro Motive Mfg, Co. Inc. Willimantic, Conn. Dialight Corp. Brooklyn, N.Y. General Instrument Corp. Newark, N.J. Drake Mfg, Co. Harwood Heights, Ill. Elastic Stop Nut Div. of Amerace Esna Corp. Union, N.J. Erie Technological Products Inc. Erie, Pa. Hart Mfg. Co. Hartford, Conn. Beckman Instruments Inc, Helipot Div. Fullerton, Calif. Fenwal, Inc. Ashland, Mass. Hughes Aircraft Co. Electron Dynamics Div. Torrance, Calif. Amperex Electronic Corp. Hicksville, N.Y. Bradley Semiconductor Corp, New Haven, Conn. Carling Electric, Inc. Hartford, Conn, Federal Screw Products, Inc. Chicago, Ill. Heinemann Electric Co. Trenton, N.J. Hubbell Harvey Inc. Bridgeport, Conn. Amphenol Corp. Amphenol RF Div. Danbury, Conn. E. F. Johnson Co. Waseca, Minn. IRC Div. of TRW, Inc. Philadelphia, Pa. *Howard B. Jones Div. of Cinch Mfg. Corp. New York, N.Y. Kurz and Kasch, Inc. Dayton, Ohio Kilka Electric Corp. Mt. Vernon, N.Y. Litttefuse, Inc. Des Plaines, Ill. Minnesota Mining and Mfg. Co. St. Paul, Minn. Minor Rubber Co. Inc. Bloomfield, N.J. James Millen Mfg, Co, Inc. Malden, Mass. J. W. Mitier Co. Compton, Calif. Table 6-3. Code List of Manufacturers (Continued) CODE MANUFACTURER NO. 76530 76854 77068 77122 77147 77221 77252 77342 77630 77764 78189 78452 78468 78526 78553 78584 79136 79307 79727 79963 80031 80294 81042 81073 81483 81751 82099 82142 82219 82389 82647 82866 82877 82893 83058 83186 83298 83330 83385 83501 CODE MANUFACTURER NO. ADDRESS Cinch City of Industry, Calif. Oak Mfg. Co. Div, of Oak Electro/Netics Corp. Crystal Lake, Ill. Bendix Corp., Electrodynamics Div. No. Hollywood, Calif. Palnut Co. Mountainside, N.J. Patton-MacGuyer Co. Providence, R.I. Phaostron Instrument and Electronic Co. South Pasadena, Calif. Philadelphia Steel and Wire Corp. Philadelphia, Pa. American Machine and Foundry Co. Potter and Brumfield Div, Princeton, Ind. TRW Electronic Components Div. Camden, N.J. Resistance Products Co. Harrisburg, Pa. Illinois Tool Works Inc. Shakeproof Div. Elgin, Ill. Everlock Chicago, Inc. Chicago, Ill. Stackpole Carbon Co. St. Marys, Pa. Stanwyck Winding Div. San Fernando Electric Mfg. Co. Inc. Newourgh, N.Y. Tinnerman Products, Inc. Cleveland, Ohio Stewart Stamping Corp. Yonkers, N.Y. Waldes Kohinoor, Inc. L.I.C., N.Y. Whitehead Metals Inc. New York, N.Y. Continental-Wirt Electronics Corp. Philadelphia, Pa. Zierick Mfg. Co. Mt. Kisco, N.Y. Mepco Div. of Sessions Clock Co, Morristown, N.J. Bourns, Inc. Riverside, Calif. Howard Industries Div. of Msl Ind. Inc. Racine, Wisc. Grayhill, Inc, La Grange, Ill. International Rectifier Corp. CI Segundo, Calif. Columbus Electronics Corp. Yonkers, N.Y. Goodyear Sundries & Mechanical Co. Inc. New York, N. Y. Airco Speed Electronic Components Du Bois, Pa. Sylvania Electric Products Inc. Electronic Tube Div. Receiving Tube Operations Emporium, Pa. Switchcraft, Inc. Chicago, Ill Metals and Controls Inc, Control Products Group Attleboro, Mass. Research Products Corp. Madison, Wis. Rotron Inc. Woodstock, N.Y. Vector Electronic Co. Glendale, Calif. Garr Fastener Co. Cambridge, Mass. Victory Engineering Corp. Springfield, N.J. Bendix Corp. Electric Power Div. Eatontown, N.J. Herman H. Smith, Inc. Brooklyn, N.Y. Central Screw Co. Chicago, Ill. Gavin Wire and Cable Div. of Amerace Esna Corp. Brookfield, Mass. 83508 ADDRESS Grant Pulley and Hardware Co. West Nyack, N.Y. 83594 Burroughs Corp. Electronic Components Div. Plainfield, N.J. 83835 U. S. Radium Corp. Morristown, N.J. 83877 Yardeny Laboratories, Inc. New York, N.Y. 84171 Arco Electronics, Inc. Great Neck, N.Y. 84411 TRW Capacitor Div. Ogallala, Neb. 86684 RCA Corp. Electronic Components Harrison, N.J. 86838 Rummel Fibre Co. Newark, N.J. 87034 Marco & Oak Industries a Div, of Oak Electro/netics Corp. Anaheim, Calif. 87216 Philo Corp. Lansdale Div. Lansdale, Pa. 875135 Stockwell Rubber Co, Inc. Philadelphia, Pa. 87929 Tower-Olschan Corp. Bridgeport, Conn. 88140 Cutler-Hammer Inc. Power Distribution and Control Div. Lincoln Plant Lincoln, Ill. 88245 Litton Precision Products Inc, USECO Div. Litton Industries Van Nuys, Calif. 90634 Gulton Industries Inc, Metuchen, N.J. 90763 United-Car Inc. Chicago, Ill. 91345 Miller Dial and Nameplate Co. El Monte, Calif. 91418 Radio Materials Co. Chicago, Ill. 91506 Augat, Inc. Attleboro, Mass. 91637 Dale Electronics, Inc. Columbus, Neb. 91662 Elco Corp. Willow Grove, Pa. 91929 Honeywell Inc. Div. Micro Switch Freeport, Ill. 92825 Whitso, Inc. Schiller Pk., Ill. 93332 Sylvania Electric Prod. Inc. Semiconductor Prod. Div, Woburn, Mass. 93410 Essex Wire Corp. Stemco Controls Div. Mansfield, Ohio 94144 Ravtheon Co. Components Div. Ind. Components Oper. Quincy, Mass. 94154 Wagner Electric Corp. Tung-Sol Div. Livingston, N.J. 94222 Southco Inc. Lester, Pa. 95263 Leecraft Mfg. Co. Inc. L.I.C., N.Y. 95354 Methode Mfg. Co. Rolling Meadows, Ill 95712 Rendix Corp. Microwave Devices Div. Franklin, Ind. 95987 Weckesser Co. Inc. Chicago, Ill. 96791 Amphenol Corp. Amphenol Controls Div. Janesville, Wis. 97464 Industrial Retaining Ring Co. Irvington, N.J. 97702 IMC Magnetics Corp, Eastern Div. Westbury, N.Y. 98291 Sealectro Corp. Mamaroneck, N.Y. 98410 ETC Inc. Cleveland, Ohio 98978 International Electronic Research Corp. Burbank, Calif. 99924 Rembrandt, Inc. Boston, Mass. 6-4 Reference Designator C1 C2 C3, 13, 21 C5 C5 C6, 8 C7 C9 C10, 14 C11, 12, 22 C15, 18A, 25 C16 C17, 23 C19 C20 C24 CR1, 2, 4 8, 9, 16 CR3, 5-7 11, 12, 14 15, 17, 18 21, 22 CR10, 13, 20 CR19, 23 CR24-28, 32 CR29, 30A CR31 CR33, 34 Description fxd. elect 1µf 35vdc fxd. film 0.1µf 200vdc fxd. film .033µf 200vdc fxd. film 1µf 200vdc fxd. film .22µf 80vdc fxd. film .001µf 200vdc fxd. film .068µf 200vdc fxd. film .0047µf 200vdc fxd. elect 20µf 50vdc NOT ASSIGNED fxd. ceramic .02µf 600vdc D1S6 fxd. elect 325µf 35vdc fxd. elect 1450µf 45vdc fxd. elect 1500µf 40vdc fxd. film .0022µf 200vdc fxd. film 1µf 200vdc Mfr. Part # Quantity or Type 1 150D105X9035A2 1 192P10492 3 192P33392 1 260P10592S3 1 192P2248R8 2 192P10292 1 192P68392 1 192P47292 2 30D206G050DC4 3 1 2 1 1 1 Diode SI 200prv 250MW 6 NOT ASSIGNED Diode si. 2.4V @ 100ma Rect. si. 200ma 10prv Rect. si. 500ma 200prv Rect. si. 1A 200prv SCR 1.6A 50prv NOT USED 3 2 6 2 1 - ED – 02 D34656 D39532 D38733 192P22292 118P10592S3 1N3253 1N5059 C6F - Ref Mfr. Sprague Sprague Sprague Sprague Sprague Sprague Sprague Sprague Sprague - Mfr. Code 56289 56289 56289 56289 56289 56289 56289 56289 56289 - Stock No. 0180-0291 0160-0168 0160-0163 0160-2579 0160-2453 0160-0153 0160-0166 0160-0157 0160-0049 - RS 1 1 1 1 1 1 1 1 1 - Erie HLAB HLAB HLAB Sprague Sprague 72982 09182 09182 09182 56289 56289 0150-0024 0180-0332 0180-1893 0180-1894 0160-0154 0160-2465 1 1 1 1 1 1 HLAB 09182 1901-0033 6 HLAB HLAB R.C.A. G.E. G.E. - 09182 09182 02735 03508 03508 - 1901-0460 1901-0461 1901-0369 1901-0322 1884-0033 - 3 2 6 2 1 - HLAB 09182 2140-0244 1 Littlefuse 75915 2110-0001 5 DS1 Lamp neon part of S1 ass'y F1 Fuse cartridge 1A @250V 3AG 1 L1, 2 Coil 2 HLAB 09182 9100-1854 1 Q1 Q2, 3 Q4, 6 Q5 Q7, 8 Q9, 10, 13-15 Q11 Q12 Q16 Dill. amp NPN SS NPN si. NOT ASSIGNED SS NPN si. SS PNP si. 1 2 1 1 4JX16A1014 2N2907A HLAB HLAB G.E. Sprague 09182 09182 03508 56289 1854-0221 1854-0027 1854-0071 1853-0099 1 2 1 2 SS NPN si. Power NPN si. SS PNP si. Unijunction si. 5 1 1 1 40362 2N2646 HLAB HLAB R.C.A. G.E. 09182 09182 02735 03508 1854-0027 1854-0225 1853-0041 1855-0010 5 1 1 1 R1, 2 R3 R4 R5, 6 R7, 8 R9 R10 R11 R12 fxd. ww 1KΩ ±5% 3w fxd. met. film 221KΩ±1% ⅛w fxd. met. film 27.1KΩ±1% ⅛w fxd. met. film 432KΩ±1% ⅛w fxd. met. film 43KΩ±1% ⅛w fxd. comp 120Ω ±5% ½w fxd. met. film 390KΩ±1% ⅛w var. ww 22KΩ ±10% fxd. met. film 17.8KΩ±1% ¼w 2 1 1 2 2 1 1 1 1 Sprague I.R.C. I.R.C. I.R.C. I.R.C. A.B. I.R.C. HLAB I.R.C. 56289 07716 07716 07716 07716 01121 07716 09182 07716 0813-0001 0757-0473 0757-0452 0757-0480 0698-5090 0686-1215 0698-5093 2100-1850 0698-4722 1 1 1 2 2 1 1 1 312001 242E1025 Type CEA T-O Type CEA T-O Type CEA T-O Type CEA T-O EB-1215 Type CEA T-O Type CEA T-O 6-5 1 Reference Designator R13, 15 R14, 16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26, 32, 43 R27, 28, 33, 60 R29 R30 R31 R34 R35, 59 R36, 61 R37 R38, 45 R39 R40 R41 R42 R44 R46, 53 R47, 48 R49 R50 R51, 58 R52 R54 R55 R56, 66 R57 R62 R63 R64 R65 R67 R68 R69 Mfr. Part # Description Quantity or Type fxd, met. film 1MEG±1% ⅛w 2 Type CEA T-O var. ww 15KΩ, ±5% 1W @50°C 2 Model 100 fxd, ww Factory selected, approx. value is 297 ±1% ¼w TC20ppm 1 fxd, ww 5.9K ±1% 0±5ppm/°C 1 fxd, ww 5.5K ±1% + 15 ±5ppm/°C 1 var. ww 10KΩ ±5% 2W @ 25°C (10 turn) 1 fxd, met. film 2KΩ ±1% ⅛w 1 Type CEA T-O Thermister 64Ω ±10% 1 LB 16 J1 fxd, ww 1Ω ±5% 8W 1 Type T-7A fxd, comp 7.5KΩ ±5% ½w 1 EB-7525 var. ww 1KΩ ±5% 1 fxd, comp 10KΩ ±5% ½w 3 EB-1035 Mfr. I.R.C. I.R.C. Mfr. Code 07716 07716 Stock No. 0757-0344 2100-0896 RS 1 1 HLAB HLAB 09182 09182 0811-1929 0811-1978 1 1 HLAB 09182 0811-1957 1 HLAB I.R.C. Fenwal R.C.L. A.B. HLAB A.B. 09182 07716 15801 01686 01121 09182 01121 2100-1866 0757-0283 0837-0023 0811-2133 0686-7525 2100-1847 0686-1035 1 1 1 1 1 1 1 A.B. A.B. A.B. A,B. A.B. A.B. A.B. A.B. A. B. Corning Sprague A.B. I.R.C. A.B. A.B. I.R.C. HLAB I. R. C. A.B. Sprague A.B. A.B. Gulton A.B. I.R.C. I.R.C. C.T.S. C.T. S. A.B. I.R.C. 01121 01121 01121 01121 01121 01121 01121 01121 01121 16299 56289 01121 07716 01121 01121 07716 09182 07716 01121 56289 01121 01121 90634 01121 07716 07716 11236 11236 01121 07716 0686-1025 0686-1015 0686-5125 0686-3925 0686-3915 0686-6815 0686-2025 0686-1005 0686-1525 0698-3630 0811-1857 0686-2015 0757-0316 0686-4325 0686-2725 0757-0427 0811-1935 0811-1758 0686-2425 0811-1860 0686-3336 1 1 1 1. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0837-0026 0686-2215 0811-0929 0757-0274 2100-1822 2100-0391 0686-5615 0698-4484 1 1 1 1 1 1 1 1 87034 09182 3101-0100 3100-1911 1 1 HLAB 09182 Transitron 03877 U. S. Semcor 06751 9100-2127 1902-0777 1902-0762 1 1 1 fxd, comp 1KΩ ±5% ½w fxd, comp 100Ω ±5% ½w fxd, comp 5.1KΩ ±5% ½w fxd, comp 3.9KΩ ±5% ½w fxd, comp 390Ω ±5% ½w fxd, comp 680Ω ±5% ½w fxd, comp 2KΩ ±5% ½w fxd, comp 10Ω ±5% ½w fxd, comp 1.5KΩ ±5% ½w fxd, met, ox, 300Ω ±5% 2W fxd, ww 100Ω ±5% 5W fxd, comp 200Ω ±5% ½w fxd, met. film 42.2Ω ±1% ⅛w fxd, comp 4.3KΩ ±5% ½w fxd, comp 2.7KΩ ±5% ½w fxd, met. film 1.5KΩ ±1% ⅛w fxd, ww 714Ω ±1% ¼w fxd, ww .24Ω ±5% NOT ASSIGNED fxd, comp 2.4KΩ ±5% ½w fxd, ww 600Ω ±5% 5w fxd, comp 33KΩ ±5% ½w fxd, comp SELECTIVE Thermister 100K ±10% fxd, comp 220Ω ±5% ½w fxd, ww .51Ω ±5% fxd, met. film 1.21KΩ ±1% ⅛w var. ww 10Ω var. ww 1KΩ fxd, comp 560 ±5% ½w fxd, met, film 19.1KΩ ±1% ⅛w 4 1 1 1 1 2 2 1 2 1 1 1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 EB-1025 EB-1015 EB-5125 EB-3925 EB-3915 EB-6815 EB-2025 EB-1005 EB-1525 Type C425 243E4015 EB-2015 Type CEA T-O EB-4325 EB-2725 Type CEA T-O S1 S2 Switch, pilot lt. (red) ON/OFF Switch, wafer 1 1 54-61681-26 AlH Oak HLAB T1 VR1 VR2 Power Transformer Zener 6.2V ±5% 250 mW Diode-Zener 9.4V±5% 500mV 1 1 1 1N825 1N2163 Type BWH EB-2428 243E601,5 EB-3335 Type -EB 51 TG 4 EB-2215 Type BWH Type CEA T-O Type 110-F4 Type 110-F4 EB-5615 Type CEA T-O 6-6 Reference Designator Mfr. Part # Description Quantity or Type Mfr. 5 Way binding post (red) 1 DF21 (maroon) HLAB 5 Way binding post (black) 2 DF21 (bl) Superior Cable clamp ¼ I. D. 1 T4-4 Whitehead Line cord plug PH151 7½ ft. 1 KH-4096 Beldon Strain relief bushing 1 SR-5P-1 Heyco Knob ¼ insert pointer 2 HLAB Knob ⅝ dia 2 HLAB Jumper 7 422-13-11 013 Linch Barrier strip 1 HLAB Rubber bumper 4 MB50 Stockwell Bezel 1/6 MOD 1 HLAB Fuse holder 1 342014 Littlefuse Meter 2¼" DUAL 0-24V 0-1.2A 1 HLAB Heat dissipater 1 NF-207 Walefield Spring 4 HLAB Fastener 8 C8091 632-248 Tinnerman Mica insulator 1 734 Reliance Insulator, Transistor pin 2 HLAB Insulator 2 HLAB Can-outer 1 HLAB Can-inner 1 HLAB Side chassis - right 1 HLAB Side chassis - left 1 HLAB Bracket - heat sink 2 HLAB Blank panel - front 1 HLAB Panel front 1 HLAB Cover 2 HLAB Guard-angle 1 HLAB Rubber bumper 3 4072 HLAB Mfr. Code 09182 58474 79307 70903 28520 09182 09182 71785 09182 87575 09182 75915 09182 05820 09182 89032 08530 09182 09182 09182 09182 09182 09182 09182 09182 09182 09182 09182 09182 Stock No. 1510-0040 1510-0039 1400-0330 8120-0050 0400-0013 0370-0084 0370-0137 0360-1143 0360-1234 0403-0086 4040-0295 1400-0084 1120-1226 1205-0033 1460-0720 0510-0275 0340-0174 0340-0166 0340-0168 5000-6070 5000-6071 5000-6057 5000-6058 5000-6060 5000-6062 5000-6069 5000-6061 5020-5540 0403-0086 OPTION 06: Overvoltage "Crowbar" Protector Model 6916A 09182 Model 6916A 1 HLAB 6-7 RS 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 APPENDIX A Option 11, Overvoltage Protection "Crowbar" DESCRIPTION: This option is installed in DC Power Supplies, 6101A, 6102A, 6106A, 6111A, 6112A, 6113A, and 6116A, and tested at the factory. It consists of a printed circuit board, screwdriver type front panel potentiometer, and four wires that are soldered to the main power supply board. The crowbar monitors the output voltage of the power supply and fires an SCR that shorts the output when it exceeds the preset trip voltage. The trip voltage is determined by the setting of the CROWBAR ADJUST control on the front panel. The trip voltage range is as follows: Model 61.01A 6102A 6106A 6111A 6112A 6113A 6116A Trip Voltage Range 3.2-23V 3.2-44V 20-110V 3.2-23V 3.2-44V 3.2-13V 20-110V To prevent transients from falsely tripping the crowbar, the trip voltage must be set higher than the power supply output voltage by the following margin: 7% of the output voltage +1V. The margin represents the minimum crowbar trip setting for a given output voltage; the trip voltage can always be set higher than this margin. OPERATION: 1. Turn the CROWBAR ADJUST fully clockwise to set the trip voltage to maximum. 2. Set the power supply VOLTAGE control for the desired crowbar trip voltage. To prevent false crowbar tripping, the trip voltage should exceed the desired output voltage by 7% of the output voltage +1V. 3. Slowly turn the CROWBAR ADJUST counterclockwise until the crowbar trips, and the output fails to a small positive voltage (about 1.8V or less). 4. The crowbar will remain activated and the output shorted until the supply is turned off. To reset the crowbar, turn the supply off, then on. A-1 Table A-1. Replaceable Parts REF. DESIG. TQ MRF. PART NO. MFR CODE HP PART NO. RS C1 C2 fxd, elect lµF 50Vdc fxd, mica 510µF 500Vdc 1 1 30D105G050BA2 56289 RCM15E511J 04062 0180-0108 0140-0047 1 1 CR1-3 CR4 Diode, Si. 200mA 200prv SCR 7.4A 100prv 3 1 C20A 02182 03508 1901-0033 1884-0031 Ql,2 SS NPN Si. 2 2N3417 03508 1854-0087 R1 R2 R3 R4 R5 R6 R7 R8 fxd, met. film 10Ω ±1%⅛W fxd, comp 1.31KΩ ±5% 1W fxd, met. film 1.21KΩ ±1% ⅛W fxd, met. film 7.5KΩ ±1% ⅛W var. ww 10KΩ ±5% (CROWBAR ADJ.) fxd, ww 1KΩ ±5% 3W fxd, comp 22Ω ±5% ½W fxd, met, film 510Ω ±1% ¼W 1 1 1 1 1 1 1 1 Type CEA T-O GB-1325 Type CEA T-O Type CEA T-O 07716 01121 07716 07716 09182 56289 01121 07716 0757-0346 0689-1325 0757-0274 0757-0440 2100-1854 0913-0001 0686-2205 0698-5145 T1 Transformer, Pulse 1 09182 5080-7122 3 1 2 1 1 1 1 1 1 1 1 1 1 1 VR1 VR2 Diode, zener 6.19V±5% Diode, zener 2.37V±5% 1 1 09182 09182 1902-0049 1902-3002 1 1 1 1 1 1 09182 09182 09182 79307 09182 09182 5000-6229 0340-0462 2190-0709 1400-0330 1410-0052 2950-0034 1 09182 7124-0369 1 09182 06101-60003 1 09182 06101-60021 242E1025 EB-2205 Type CEB T-O MISCELLANEOUS Heat Sink, CR4 Insulator, CR4 Mica Washer, CR4 Cable Clamp Bushing, Potentiometer (R5) Nut, Hex (R5) Label, Information, (CROWBAR ADJUST) Modified Front Panel, Includes Components Printed Circuit Board Assembly, Includes Components A-2 T4-4 DC POWER SUPPLY FROM INBOARD SIDE OF R50 BIAS VOLTAGE FROM COLLECTOR OF Q11 R5 10K R2 1.3K ±5% 2W CROWBAR ADJUST R4 7.5K ±1% 1/8W +OUT CR1 R6 1K 3W Q2 VR1 6.2V 3 2 6 4 1 5 CR3 C1 1µF 50V R3 1.21K ±1% 1/8W R8 510 ±1% 1/4W CR2 Q1 C2 510µF 50V R1 10Ω ±1% 1/8W VR2 2.4V -OUT CIRCUIT PATENTS APPLIED FOR LICENSE TO USE MUST BE OBTAINED IN WRITING FROM HEWLETTPACKARD CO. HARRISON DIVISION Figure A-1. Model 6101A and 6111A Overvoltage Protection Crowbar A-3 R7 22Ω ±5% 1/2W CR4 T1 9100-2127 16 28 32 CR24 6 +12.4V Q12 7 A3 C25 .02µF 42 VAC 8 CR20 R52 2.4K CR25 Q13 R45 10K R45 1.5K R47 1.5k ⅛W R49 714 ¼W 29 30 33 C14 20µF 50V C13 .033µF 200V 50V Q14 R48 1.5K ⅛W ACC R53 2.7K AC R13 1MEG ¼W 35 R44 4.3K A2 R15 1MEG ¼W R16 15K 23 17 R12 17.8K ¼W Q15 VR1 R46 2.7K R11 22K R14 15K 43 C16 325µF 35V VOLTAGE FINE R10 390K ⅛W R24 7.5K R26 10K +S 44 REFERENCE REGULATOR CIRCUIT CR19 CURRENT LIMIT CIRCUIT A1 34 VR2 -9.4 20 4 BIAS S1 42 45 CR27 11 CR28 10 33VAC 49 3 47 F1 1A R61 2K 53 C17 1450µF 45V L1 26 CR31 R55 33K A10 A9 20V C21 .033µF 200V 39 R36 2K R64 1.21K ⅛W CR9 L2 R39 300 2W 11 CR13 2.5V 12 R38 1.5K CR29 36 R35 680 C8 .001µF 200V C7 .068µF 200V C19 1500µF 40V 25V R54 600Ω 5W DRIVER AND ERROR AMPLIFIER R4 27.4K ⅛W C2 .1µF 200V 12 Q2 Q9 27 38 C3 .033µF 200V 25 CR30A SERIES REGULATOR 1 R21 2K ⅛W 4 2 3 A8 A7 +F A1' +OUT CURRENT SAMPLING RESISTOR +S R32 10k 24 CR16 15 3 METER CIRCUIT R33 1K C6 .001µF 200V 14 4 2 R23 1Ω 8W .24Ω R37 10 3 R68 560 R34 390 Q10 C15 .02µF 600V R69 19.1K ⅛W R42 42.2 ⅛W 41 2 R41 200 CR10 35VAC 1 R50 Q11 R67 1K A5 64Ω ±10% A3 R65 10Ω 15 37 R66 select+ R22 THERMISTOR A11 -2.5V R17+ ¼W 297* M 40 CR23 51 C18A .02µF 600V CIRCUIT PATENTS APPLIED FOR LICENSE TO USE MUST BE OBTAINED IN WRITING FROM HEWLETT PACKARD HARRISON DIVISION R29 100 +6.2 1 R51 52 R62 220 R60 1K 1 13 C5 .22µF 80V CR4 C10 20µF 50V 2 R25 1K CURRENT LIMIT CR26 48 50 OVEN CONTROL CIRCUIT R56 select+ Q16 41 21 R59 680 9 2 R27 1K 18 C20 .0022µF 200V HEATER 46 CR8 31 22 R28 1K Q5 54 R9 120 Q8 Q7 R31 3.9K R3 221K ⅛W R2 1K 3W 14 R7 43K ⅛W Q1B Q1A 13 R8 43K ⅛W CR1 CR2 19 Q3 R40 100Ω 5W S2 POSITIONS 1 – 2.4V 2 – 24v 3 – 1.2A 4 – .12A C1 1µF 35V A4 R1 1K, 3W A5 C6 .001µF 200V VOLTAGE INPUT CIRCUIT R18 5.9K±1% 0±5ppm/°C R19 5.5K±1% +15±5ppm/°C R5 432K ⅛W R6 432K ⅛W A6 R63 .51 CR32 R30 5.1K C24 1µF 200V C23 VOLTAGE COARSE 1450µF 45V C4 1µF 200V R20 10K A8 -S NOTES: 1. ALL RESISTORS ARE ½W, 5% UNLESS OTHERWISE NOTED. 2. ALL ⅛W AND ¼W RESISTORS ARE 1% INTOLERANCE. 3. + DENOTES NOMINAL VALUE, COMPONENTS SELECTED FOR OPTIMAL PERFORMANCE. 4. * DENOTES 20PPM WIRE TEMPERATURE COEFFICIENT. 5. REAR TERMINALS ARE SHOWN IN NORMAL STRAPPING. 6. DENOTES VOLTAGE FEEDBACK SIGNAL. 7. DENOTES CURRENT FEEDBACK SIGNAL. 8. TRANSFORMER SHOWN STRAPPED FOR 115VAC OPERATION. SEE INSTRUCTION MANUAL FOR 220VAC. -F 9. DC VOLTAGES WERE MEASURED UNDER THE FOLLOWING CONDITIONS: A. SIMPSON MODEL 260 OR EQUIVALENT. B. 115VAC INPUT. C. VOLTAGES REFERRED TO +S UNLESS OTHERWISE NOTED. D. VOLTAGES ARE TYPICAL, ±10% UNLESS OTHERWISE NOTED. E. SUPPLY IN CONSTANT VOLTAGE OPERATION AT MAXIMUM RATED OUTPUT WITH NO LOAD CONNECTED. CURRENT CONTROLS SHOULD BE TURNED FULLY CLOCKWISE -OUT Model 6101A, Schematic Diagram MANUAL CHANGES Model 6101A DC Power Supply Manual HP Part Number 06101-00001 Make all corrections in the manual according to errata below, then check the following table for your power supply serial number and enter any listed change(s) in the manual. SERIAL MAKE CHANGES CHANGE 2: Prefix Number In the replaceable parts table, and on the schematic diagram, make the following changes: All – Errata CR13: Change from one triple function diode to three 0101-0600 6L 1 series diodes, CR5, CR6, and CR7, 1N5059, HP Part 0601-0646 6L 1,2 No. 1901-0327. 0646-0665 1A 1,2,3 0666-0745 1E 1,2,3,4 CHANGE 3: 0746-0805 1137A 1 trhu 5 In the replaceable parts table, make the following change: 0806-0910 1137A 1 trhu 6 R51: Add new resistor, 20Ω ±5%, ½W, HP Part No. 0911-1275 1137A 1 trhu 8 0686-2005. 1276-up 1629A 1 trhu 9 On the schematic at the rear of the manual, add R51 in series with capacitor C4, on the -S side of C4. On the title page, change the serial number prefix from 6L to 1A. ERRATA: In the replaceable parts table, change Q7, 8 to 2N2907A. Sprague, 56289, 1853-0099. CHANGE 1: In the replaceable parts table, make the following changes: C15: Delete C15. C18A: Delete C18A. CR30A: Delete CR30A. CR29, CR30B, CR33, CR34: Add new rectifier diodes, 1A, 200prv, 1N5059, G.E., HP Part No. 1901-0327. Q2, Q3: Change to HP Part No. 1864-0071, SS NPN Si. R20: Change from 10kΩ to 20kΩ ±5%, 2W (10 turn) HP Part No. 2100-1867. On the schematic at the rear of the manual, and on Figure 4-2, change the main supply rectifier to bridge type as shown below. 37 T1 12 CR33 CR29 13 C18B .02 600V 35VAC CR34 15 CR30B CHANGE 4: In the replaceable parts table, make the following changes: S1: Change to new type pushbutton switch, HP Part No.3101-1248. T1: Change Power transformer to HP Part No. 5080-7181. CHANGE 5: The serial prefix of this unit has been changed to 1137A. This is the only change. CHANGE 6: The standard colors for this instrument are now mint gray (for front and rear panels) and olive gray (for all top, bottom, side, and other external surfaces). Option X95 designates use of the former color scheme of light gray and blue gray. Option A85 designates use of a light gray front panel with olive gray used for all other external surfaces. New part numbers are shown on back. CHANGE 7: In the replaceable parts table and on the schematic, make the following changes: R13: Change to 562kΩ, ⅛W, HP Part No. 0757-0483. R24: Change to 5.1kΩ, ±5%, ½W, HP Part No. 06865125. R58: Add R58, var. ww, 5kΩ, ±5%, HP Part No. 21000741. R58 is added as follows: C19 1500 40V To 9.4V REF. R58 38 R24 To R28 R25 The above changes have been made to allow for Option 040 (multiprogrammer remote programming) operation; to allow the current limit to be set to 110 ±2% of rated current. Manual Changes/Model 6101A Manual HP Part No. 06101-90001 Page — 2 — DESCRIPTION Panel Front, Lettered Side Chassis, Left Side Chassis, Right Cover Heat Sink STANDARD 06101-00004 5060-7955 5060-7956 5000-9424 5060-7966 HP PART NO OPTION A85 06101-60001 ERRATA: In Table 1-1 and paragraph 5-23, change the OUTPUT IMPEDANCE specification to read: OUTPUT IMPEDANCE (Typical): Approximated by a 0.5 milliohm resistance in series with a 1 microhenry Inductance. Add to the parts list the replacement lamp for illuminated switch 3101-1248, which is used in those supplies that include Change 4. The HP Part No. of the type A1H lamp is 2140-0244. CHANGE 8: In Appendix A, Option 11 replacement parts table A1, change CR4 from HP Part No. 1884-0031 to 1884-0032. CHANGE 9: This change reduces the magnetic radiation induced in the oven control circuit to ensure a ripple specification of 100µV peak-to-peak. In the replaceable parts table and on the schematic, make the following changes: R60: Delete. R62: Change to 1k, 5%, ½W, HP Part No. 0686-1025. CR23: change to HP Part No 1901-0033 and connect in shunt with L2 as shown below. On the schematic, change the oven control circuit as shown below: 2 Q16 CR31 1 R62 1k CR23 L2 ERRATA: The front panel binding posts have been changed to a type with better designed insulation. Delete the two types of posts listed on page 6-7 of the parts list end add: black binding post, HP Part No. 1510-0114 (qty. 2); and red binding post, HP Part No.1810-0115 (qty. 1). OPTION X95 5060-6119 5060-6118 5000-6061 5060-6124 ERRATA: The Lime-gray meter bezel has been replaced by a black one, HP Part No. 4040-0414. Change the part number of R58 (added to the current limit circuit by Change 7) to 2100-1775. The resistor has not been changed; just its part number has. 11-29-76