Download 1998 Carryall

1998
ILLUSTRATED
PARTS LIST
CARRYALL I, CARRYALL II,
CARRYALL TURF II, CARRYALL II PLUS,
AND CARRYALL VI VEHICLES
MANUAL NUMBER 101968302
EDITION CODE 1197C0508B
USING THE ILLUSTRATED PARTS LIST
WARNING
• THIS MANUAL IS TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS. BE
SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY
VEHICLE REPAIRS.
This manual covers all 1998 Carryall® vehicles.
The manual is divided into 16 sections. Sections 1 through 6 pertain to both gasoline and electric vehicles, sections 7 through 12 pertain to gasoline vehicles only, and sections 13 through 16 pertain to electric vehicles only. Note that there are two or three flags on the outside edge of each page. The first flag
contains the section number of which that page is a part. The other flag (or flags) contains either the letter
G or E, signifying that the page pertains to either the gasoline or electric vehicle only, or to both the gasoline and electric vehicles.
Use the Table of Contents to find the sections and pages that contain the parts and assemblies you seek.
The Table of Contents lists section titles and numbers, and under them, the individual page titles and
numbers to be found in that section. Unless a page title specifies a particular vehicle(s), the page applies
to all Carryall vehicles.
Typically, there is a two-page spread for each individual page title in the Table of Contents (however, some
titles require several spreads). On the left-hand page is an illustration showing the parts in their relative
positions; the parts are each tagged with an item number in a balloon. The right-hand page is the parts list
page, and gives the page title at the top, then the item numbers (corresponding to the numbers on the
illustration), part descriptions, and quantity of parts used. Some item numbers have more than one part
number because several models and/or configurations of a component are represented together on one
spread.
Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list
page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed under.
A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of
the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part is the quantity
used per next higher level assembly of which it is a component. A part that is not indented is a level 1 part.
This means that the quantity given is the quantity used per the portion of the vehicle illustrated on that
particular spread.
P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
© 1997, CLUB CAR, INC.
All rights reserved.
This manual effective August 18, 1997
CONTENTS
MAINTENANCE AND SERVICE TOOLS
SECTION
MAINTENANCE AND SERVICE TOOLS .....................................................................................................
BODY AND TRIM
1-3 - 1-5
SECTION
FRONT BODY ........................................................................................................................................................
2-3
SEATS AND SUPPORT STRUCTURE—CARRYALL I, II, TURF II AND II PLUS .................................................
2-5
SEATS AND SUPPORT STRUCTURE—CARRYALL VI ........................................................................................
2-7
TILT BED, HINGE, AND LATCH—CARRYALL I .....................................................................................................
2-9
HINGE PLATE—CARRYALL I, II, TURF II AND II PLUS; PROP ROD—CARRYALL II, TURF II AND II PLUS ....
2-11
TILT BED AND LATCH—CARRYALL II, TURF II AND II PLUS .............................................................................
2-13
CARGO BOX–CARRYALL TURF II.........................................................................................................................
2-15
ACCESS DOOR AND SIDE DOORS—CARRYALL VI ..........................................................................................
2-17
FLAT BED ASSEMBLY—CARRYALL VI ................................................................................................................
2-19
FLAT BED TRIM—CARRYALL VI ..........................................................................................................................
2-21
REAR COVER—CARRYALL I, II, TURF II AND II PLUS .......................................................................................
2-23
REAR COVER—CARRYALL VI .............................................................................................................................
2-25
WHEELS AND TIRES
SECTION
WHEELS AND TIRES ............................................................................................................................................
SAFETY DECALS
SECTION
4-3 - 4-5
SAFETY DECALS—CARRYALL VI .............................................................................................................
4-7 - 4-9
SECTION
REAR BRAKE ASSEMBLY, SELF-ADJUSTING—CARRYALL I ............................................................................
5-3
REAR BRAKE ASSEMBLY, MANUALLY ADJUSTED—CARRYALL II, TURF II, II PLUS, AND VI ........................
5-5
BRAKE PEDAL AND CABLE ASSEMBLY—VEHICLE WITH 2-WHEEL BRAKING ..............................................
5-7
BRAKE PEDAL AND CABLE ASSEMBLY—VEHICLE WITH 4-WHEEL BRAKING ..............................................
5-9
FRONT BRAKE ASSEMBLY—VEHICLE WITH 4-WHEEL BRAKING ..................................................................
5-11
ACCELERATOR PEDAL ASSEMBLY—ELECTRIC CARRYALL I AND ALL GASOLINE VEHICLES ...................
5-13
ACCELERATOR PEDAL ASSEMBLY—ELECTRIC CARRYALL II AND VI ............................................................
5-15
STEERING, FRONT AND REAR SUSPENSION
SECTION
STEERING COLUMN ............................................................................................................................................
2
3
3-3
SAFETY DECALS—CARRYALL I, II, TURF II AND II PLUS .......................................................................
BRAKES, PEDAL, AND CABLE ASSEMBLIES
1
6-3
STEERING GEAR ASSEMBLY ..............................................................................................................................
6-5
FRONT SUSPENSION, UPPER—VEHICLE WITH 2-WHEEL BRAKING ............................................................
6-7
FRONT SUSPENSION, LOWER—VEHICLE WITH 2-WHEEL BRAKING.............................................................
6-9
FRONT SUSPENSION, UPPER—VEHICLE WITH 4-WHEEL BRAKING ............................................................
6-11
FRONT SUSPENSION, LOWER—VEHICLE WITH 4-WHEEL BRAKING.............................................................
6-13
REAR SUSPENSION ............................................................................................................................................
6-15
STABILIZER BAR—ELECTRIC CARRYALL II, GASOLINE CARRYALL II, TURF II, II PLUS AND VI ...................
6-17
4
5
6
CONTENTS
ELECTRICAL SYSTEM—GASOLINE VEHICLE
SECTION
FORWARD AND REVERSE SHIFTER ASSEMBLY—GASOLINE VEHICLE .......................................................
7-3
WIRING—GASOLINE CARRYALL I ......................................................................................................................
7-5
WIRING—GASOLINE CARRYALL II .....................................................................................................................
7-7
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—CARRYALL I, II, AND TURF II ...............................
7-9
ELECTRICAL COMPONENTS, FRONT BODY—GASOLINE CARRYALL I, II, TURF II AND II PLUS ..................
7-11
HEADLIGHTS AND HOUR METER—GASOLINE CARRYALL TURF II ...............................................................
7-13
WIRING—GASOLINE CARRYALL TURF II ...........................................................................................................
7-15
WIRING—GASOLINE CARRYALL II PLUS ...........................................................................................................
7-17
WIRING—GASOLINE CARRYALL VI ....................................................................................................................
7-19
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—CARRYALL II PLUS AND VI ..................................
7-21
ELECTRICAL COMPONENTS, FRONT BODY—GASOLINE CARRYALL VI .......................................................
7-23
CONTROLS AND GAUGES—GASOLINE CARRYALL VI .....................................................................................
7-25
ELECTRICAL COMPONENTS, REAR BODY—GASOLINE CARRYALL VI ..........................................................
7-27
STARTER/GENERATOR ASSEMBLY ....................................................................................................................
7-29
STARTER/GENERATOR MOUNTING ...................................................................................................................
7-31
BATTERY—GASOLINE VEHICLE .........................................................................................................................
7-33
ENGINE
SECTION
FE 290 ENGINE—CARRYALL I AND II ......................................................................................................
8-3 - 8-13
FE 350 ENGINE —CARRYALL TURF II, II PLUS AND VI ...........................................................................
8-14 - 8-25
ENGINE MOUNTING .............................................................................................................................................
FUEL, INTAKE, AND GOVERNOR SYSTEMS
SECTION
9-3
CARBURETOR ASSEMBLY, FE 290 ENGINE—CARRYALL I AND II ...................................................................
9-5
CARBURETOR ASSEMBLY, FE 350 ENGINE—CARRYALL TURF II, II PLUS AND VI ........................................
9-7
CARBURETOR INSTALLATION ............................................................................................................................
9-9
GOVERNOR AND ACCELERATOR CABLES .......................................................................................................
9-11
INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—CARRYALL I ....................................................................
9-13
INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—CARRYALL II, TURF II AND II PLUS ...............................
9-15
INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—CARRYALL VI ..................................................................
9-17
SECTION
EXHAUST SYSTEM, FE 290—CARRYALL I AND II .............................................................................................
10-3
EXHAUST SYSTEM, FE 350—CARRYALL TURF II, II PLUS AND VI ..................................................................
10-5
TORQUE CONVERTER
8
8-27
FUEL SYSTEM ......................................................................................................................................................
EXHAUST SYSTEM
7
SECTION
DRIVE CLUTCH ....................................................................................................................................................
11-3
DRIVEN CLUTCH ..................................................................................................................................................
11-5
9
10
11
CONTENTS
UNITIZED TRANSAXLE—GASOLINE VEHICLE
SECTION
UNITIZED TRANSAXLE—GASOLINE VEHICLE ........................................................................................
ELECTRICAL SYSTEM—ELECTRIC VEHICLE
12
12-3 - 12-7
SECTION
FORWARD AND REVERSE SWITCH—POWERDRIVE ELECTRIC VEHICLE.....................................................
13-3
MULTI-STEP POTENTIOMETER—CARRYALL I POWERDRIVE ELECTRIC VEHICLE ......................................
13-5
WIRING—CARRYALL I POWERDRIVE ELECTRIC VEHICLE .............................................................................
13-7
ELECTRICAL COMPONENTS, FRONT BODY—CARRYALL I AND II POWERDRIVE VEHICLES .....................
13-9
13
BATTERIES, CHARGER RECEPTACLE—CARRYALL I POWERDRIVE ELECTRIC VEHICLE ........................... 13-11
COMPUTER, CONTROLLER, AND SOLENOID—CARRYALL I POWERDRIVE VEHICLE ................................. 13-13
CONTINUOUSLY VARIABLE POTENTIOMETER—CARRYALL II AND VI POWERDRIVE VEHICLES ............... 13-15
WIRING—CARRYALL II POWERDRIVE ELECTRIC VEHICLE ............................................................................ 13-17
COMPUTER, CONTROLLER, AND SOLENOID—CARRYALL II POWERDRIVE VEHICLE ................................ 13-19
BATTERIES, CHARGER RECEPTACLE—CARRYALL II POWERDRIVE ELECTRIC VEHICLE .......................... 13-21
WIRING—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ........................................................................... 13-23
ELECTRICAL COMPONENTS, FRONT BODY—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE .............. 13-25
CONTROLS AND GAUGES—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ............................................ 13-27
ELECTRICAL COMPONENTS, CENTER BODY—CARRYALL VI POWERDRIVE VEHICLE .................. 13-29 - 13-31
ELECTRICAL COMPONENTS, REAR BODY—CARRYALL VI POWERDRIVE ELECTRIC VEHICLE ................. 13-33
BATTERY CHARGER
SECTION
POWERDRIVE BATTERY CHARGER, DOMESTIC—CARRYALL I AND II ..........................................................
14-3
POWERDRIVE BATTERY CHARGER, EXPORT—CARRYALL I AND II ..............................................................
14-5
POWERDRIVE BATTERY CHARGER, EUROPEAN—CARRYALL I AND II .........................................................
14-7
ON-BOARD POWERDRIVE BATTERY CHARGER, DOMESTIC—CARRYALL VI ...............................................
14-9
14
ON-BOARD POWERDRIVE BATTERY CHARGER, EXPORT—CARRYALL VI ................................................... 14-11
ELECTRIC MOTOR
SECTION
MOTOR—POWERDRIVE ELECTRIC VEHICLE ...................................................................................................
TRANSAXLE—ELECTRIC VEHICLE
15
15-3
SECTION
TRANSAXLE, TYPE G—POWERDRIVE ELECTRIC VEHICLE ............................................................................
16-3
TRANSAXLE, TYPE K—POWERDRIVE ELECTRIC VEHICLE ............................................................................
16-5
16
1
G
1
E
1
Page 1-6
MAINTENANCE AND
SERVICE TOOLS
1
G
E
11
1G
AC
PE CE
DA LE
L RA
HE TO
IG R
HT
1E
1
2
3
5
4
6
7
10
8
9
CALIBRATION & TEST MODULE
INSTRUCTIONS
SPEED CONTROL
SET POWER SWITCH
TO "ON".
TEST
PEDAL CIRCUIT
POT CALIBRATION: SET MODE SWITCH TO "POT".
CHECK INTERNAL 4.30±.03 VOLT SIGNAL BY PRESSING "TEST" BUTTON.
CONNECT TEST SOCKET TO POT PLUG, CONNECT GREEN LEAD TO GREEN/
WHITE POT LIMIT SWITCH LEAD, CONNECT BLUE LEAD TO BATTERY
POSITIVE. ILLUMINATION OF THE L.E.D. INDICATES A CLOSED
PEDAL LIMIT SWITCH, READ THE POTENTIOMETER SET VOLTAGE FROM THE
L.C.D. DISPLAY. SEE SERVICE MANUAL FOR ADJUSTMENT PROCEDURE.
SPEED SENSOR TEST: SET MODE SWITCH TO "SSAM", CONNECT TEST
SOCKET TO MOTOR SPEED SENSOR PLUG, ROTATE MOTOR. L.E.D. SHOULD
PULSE ON AND OFF INDICATING SPEED SENSOR IS FUNCTIONAL.
SEE OPERATING INSTRUCTIONS FOR MORE DETAIL
12
POWER
ON
OFF
R
Club Car
MODE
SSAM
POT
11
15
14
13
16
WARNIN
G
COMMUNICATION
DISPLAY MODULE
DISPLAY FUNCTIONS:
PRESS AND HOLD
BUTTON TO SHOW
FUNCTION NUMBER.
RELEASE BUTTON TO
SHOW FUNCTION VALUE.
Func1 - Battery voltage.
Func2 - Energy units removed since last charge cycle.
Func3 - Total accumulated energy units removed.
Func4 - Last charge termination type (1 = Incomplete,
2 = DVDT, 4 = Normal, 8 = Max. timer).
17
POWER
ON
OFF
20
19
R
Club Car
PART #17075
21
18
22
23
Page 1-2
24
25
26
27
MAINTENANCE AND SERVICE TOOLS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
2
3
QTY QTY
GAS ELEC
4
1018710-01
1016985
1018132-02
1017295
1018319-01
1014305
1011767
1016417
1016416
1012811
1012812
1013582
ACCELERATOR PEDAL ADJUSTMENT TOOL .........................................................
ADHESION PROMOTER - ARMORFLEX® ...............................................................
ADHESIVE, GUIDE RING, 3 GRAM TUBE ................................................................
ARMORFLEX REPAIR KIT .........................................................................................
BATTERY DISCHARGE MACHINE, 36/48 VOLT .......................................................
BATTERY TERMINAL PROTECTOR SPRAY .............................................................
BATTERY THERMOMETER .......................................................................................
BEARING AND OIL SEAL REMOVER ASSEMBLY ...................................................
BEARING DRIVER SET .............................................................................................
BEARING PULLER ....................................................................................................
BEARING PULLER WEDGE ATTACHMENT .............................................................
BRAKE ADJUSTMENT TOOL (USED ONLY ON VEHICLES WITH
1018871-01
1018084-01
1014510
1014498
1014496
1014497
1014508
1014507
1015524
1018091-01
1018318-01
1016410-02
1011273
1012151
1016627
1016418
MANUALLY ADJUSTED BRAKES) .............................................................................
CALIBRATION TEST MODULE ..................................................................................
CAM INSTALLATION TOOL .......................................................................................
CLUTCH TOOL KIT (INCLUDES ITEMS 15 - 21 ) .....................................................
CLUTCH ALIGNMENT TOOL ................................................................................
DRIVE CLUTCH PULLER .....................................................................................
DRIVE CLUTCH HUB PULLER .............................................................................
DRIVEN CLUTCH CAM PULLER ..........................................................................
DRIVEN CLUTCH PULLER PLUG ........................................................................
DRIVE CLUTCH HOLDER TOOL ASSEMBLY ......................................................
PRESS WELDMENT .............................................................................................
COMMUNICATION DISPLAY MODULE .....................................................................
COMPRESSION GAUGE AND ADAPTER .................................................................
CONTINUITY TESTER ...............................................................................................
DRY MOLY LUBRICANT ............................................................................................
FLY WHEEL PULLER KIT ..........................................................................................
GEAR YOKE ...............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL
FOR PROPER TOOL APPLICATION.
Page 1-3
1
G
E
11
1G
1E
28
33
29
35
34
30
31
32
PULSE ENGINE TACHOMETER
PET-1000
Club Car
POSTION
38
36
40
39
RESET
41
42
37
48
47
44
-
+
45
43
46
WAVETEK
V
5XL
1000
OFF
V
500
200
200
20
200
2m
2
200
m
20
m
200
m
2000
k
200k
20k
Ω
45°
45°
V
Ω
!
200
!
COM
MAX
1000 --750V
49
Page 1-4
50
51
52
53
A
2k
FUSED
54
200nA
MAINTENANCE AND SERVICE TOOLS, CONTINUED
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY QTY
GAS ELEC
4
28
29
30
31
32
33
34
35
36
37
38
39
1019331-01
1011478
1013593
1019287-01
1016414
1016415
1012549
1012560
1018231-01
1012809
1014264
1014259
GOVERNOR SHAFT INSTALLATION TOOL ..............................................................
HYDROMETER ..........................................................................................................
INTERNAL RETAINING RING PLIERS ......................................................................
LIQUID GASKET (TRANSAXLE CASE) ....................................................................
PISTON RING COMPRESSOR KIT ...........................................................................
PISTON RING PLIERS ...............................................................................................
RETAINING RING PLIERS - 45° EXTERNAL ............................................................
RETAINING RING PLIERS - 90° INTERNAL .............................................................
SAFETY FIRST CARD (50 PER PACK) .....................................................................
SEAL PULLER ...........................................................................................................
STEERING COLUMN BEARING PRESS TOOL ........................................................
STEERING COLUMN RETAINING RING TOOL ........................................................
1
1
1
1
1
1
1
1
1
1
1
1
40
41
42
42
42
42
42
42
43
44
45
46
47
48
49
50
51
52
53
54
55
1020612
1016112
1017097-01
1017097-02
1017097-04
1017097-06
1017097-08
1017097-09
1014115
1014161
1014162
1016413
1016412-01
1016412-02
1016551
1016552
1016553
1016554
1016411-01
1011480
1016110-02
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
56
1016110-03
STEERING WHEEL PULLER TOOL ..........................................................................
TACHOMETER ...........................................................................................................
TOUCH-UP PAINT, LACQUER - BEIGE .....................................................................
TOUCH-UP PAINT, LACQUER - WHITE ....................................................................
TOUCH-UP PAINT, LACQUER - GREY ......................................................................
TOUCH-UP PAINT, LACQUER - RED ........................................................................
TOUCH-UP PAINT, LACQUER - DARK BLUE ...........................................................
TOUCH-UP PAINT, LACQUER - DARK GREEN ........................................................
TRANSMISSION TOOL KIT .......................................................................................
TRANSAXLE PINION SEAL TOOL ............................................................................
TRANSAXLE AXLE SEAL TOOL ...............................................................................
VALVE CLEARANCE ADJUSTER SCREW HOLDER ...............................................
VALVE GUIDE REAMER ...........................................................................................
ARBOR .......................................................................................................................
VALVE SEAT CUTTER T-WRENCH ...........................................................................
VALVE SEAT CUTTER GUIDE ...................................................................................
VALVE SEAT CUTTER, 45° (32mm DIAMETER) .......................................................
VALVE SEAT CUTTER, 32° AND 45° (35mm DIAMETER) .......................................
VALVE SPRING COMPRESSOR ...............................................................................
VOLT OHM METER ....................................................................................................
TUNE-UP KIT (FE 290 ENGINE) (INCLUDES AIR FILTER, SPARK PLUG,
OIL FILTER, FUEL FILTERS) (NOT SHOWN) ............................................................
TUNE-UP KIT (FE 350 ENGINE) (INCLUDES AIR FILTER, SPARK PLUG,
OIL FILTER, FUEL FILTERS) (NOT SHOWN) ............................................................
1
G
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL
FOR PROPER TOOL APPLICATION.
Page 1-5
E
11
1G
1E
Page 1-6
BODY AND TRIM
2
G
E
12
TYPICAL 2
PLACES
15
16
1G
TYPICAL 2
PLACES
13
17
18
14
1E
TYPICAL 6
PLACES
19
12
11
Club
6
Car
7
1
20
TYPICAL 2
PLACES
TYPICAL 8
PLACES
TYPICAL 2
PLACES
10
2
TYPICAL 2
PLACES
3
21
4
8
8
9
5
TYPICAL 2
PLACES
CARRYALL I
ONLY
9
FRONT
BODY
CENTER
DASH
FRAME
3
DASH
CARRYALL II, II PLUS AND VI
33
31
23
30
32
29
ST
OP
24
25
TYPICAL
2 PLACES
26
22
18
27
GO
FRAME
34
DASH
BOTTOM
CARRYALL TURF II
ONLY
28
Page 2-2
TYPICAL:
3 PLACES RIGHT DASH
2 PLACES LEFT DASH
FRONT BODY
ITEM
PART NO.
DESCRIPTION
1
1
1017348-02
2
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
2
3
QTY QTY
GAS ELEC
4
2
G
1010435
0007473
1010546
1015405
1017080
1016868
0007251
0007473
1016967
1016702-01
KIT, HEAVY DUTY BUMPER (INCLUDES ITEMS 2 - 5)
(CARRYALL II, TURF II, II PLUS AND VI) ..................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
SPACER .................................................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 2 ............................................................................
KIT, FRONT BUMPER (INCLUDES ITEMS 7 - 10) ....................................................
BUMPER, FRONT .................................................................................................
SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 ...................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
RIVET, BLIND PUSH TYPE ...................................................................................
NAMEPLATE, CLUB CAR (SILVER) ..........................................................................
1
2
4
2
2
1
1
2
2
2
1
1
2
4
2
2
1
1
2
2
2
1
1016925-04
1016939-04
1016939-09
1011014
0007251
1010435
0001241
0007473
1011017
1011394
1013475-01
1013475-02
1013475-03
1012047
1014645
N/A
N/A
N/A
N/A
0007973
1015032
1013343
1016604-04
1013344
1013422
1010545
1013421
BODY, FRONT (GRAY) ...............................................................................................
BODY, FRONT WITH HEADLIGHT OPENING (GRAY) (CARRYALL VI ONLY) .........
BODY, FRONT WITH HEADLIGHT OPENING (GREEN) (CARRYALL TURF II) .......
TRIM, FRONT BODY ..................................................................................................
SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 .......................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ................................................................................
WASHER, FLAT, 5/16 .................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ...................................................................................
SCREW, FLANGE LOCK ...........................................................................................
NUT, SLAB BASE “T” (PACKAGE OF 4) ....................................................................
TRIM, SIDE BUMPER GUARD (CARRYALL I ONLY) ................................................
TRIM, SIDE BUMPER GUARD (CARRYALL II, TURF II, AND II PLUS) ....................
TRIM, SIDE BUMPER GUARD (CARRYALL VI ONLY) ..............................................
SCREW, SELF-TAPPING, #8 - 32 x 3/8 .....................................................................
KIT, SNAP WASHER, BLACK (INCLUDES ITEMS 23 - 26) .......................................
NUT, SPEED, #10 - 32 ...........................................................................................
WASHER, CUP, #10 ...............................................................................................
SCREW, SHEET METAL, #10 x 3/4 .......................................................................
COVER, SCREW HEAD ........................................................................................
RIVET, ALUMINUM POP, 3/16 ...................................................................................
MAT, FLOOR, FRONT ................................................................................................
COMPONENT, DASH, PASSENGER SIDE (BLACK) ................................................
PANEL, CENTER DASH (BLACK) ..............................................................................
COMPONENT, DASH, DRIVER SIDE (BLACK) .........................................................
KIT, CUP HOLDER (INCLUDES ITEMS 33 AND 34) (CARRYALL TURF II ONLY) ...
SCREW, HEX HEAD, 1/4 - 20 x 3/4 .......................................................................
NUT, TWIN SPEED, 1/4 - 20 ..................................................................................
1
1
1
1
2
2
2
2
6
1
2
2
2
8
1
1
1
1
1
5
1
1
1
1
2
2
1
1
1
1
1
2
2
2
2
6
1
2
2
2
8
1
1
1
1
1
5
1
1
1
1
2
2
1
Page 2-3
E
12
14
1G
13
15
1E
TYPICAL 8
PLACES
19
16
TYPICAL 10
PLACES
18
17
20
22
21
11
10
5
7
9
12
7
2
1
23
8
TYPICAL 4
PLACES
3
24
4
5
25
26
TYPICAL 2
PLACES
6
Page 2-4
SEATS AND SUPPORT STRUCTURE—
CARRYALL I, II, TURF II AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
3
4
5
6
7
8
8
8
9
10
11
12
13
14
15
16
16
16
17
17
17
18
19
20
21
22
23
24
25
26
1015645-02
1015645-03
1015645-05
1013309
1019543-01
0000332
1018943-03
1010086
1013311
1015627-02
1015627-04
1015627-10
1013312
1018885-01
1018885-02
1015239
1010434
1019639-01
1019640-01
1015652-02
1015652-05
1015652-06
1015626-02
1015626-04
1015626-05
1013335
1019462-01
0008248
1019586-01
1018356-01
1019633-01
1019634-01
1014387
1014321
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, SEAT BOTTOM - WHITE (INCLUDES ITEMS 2 - 9) ..............................
ASSEMBLY, SEAT BOTTOM - BLACK (INCLUDES ITEMS 2 - 9) .............................
ASSEMBLY, SEAT BOTTOM - GRAY (INCLUDES ITEMS 2 - 9) ...............................
STRAP, SEAT BOTTOM .........................................................................................
SCREW, HEX HEAD, 1/4 - 20 x 1 .........................................................................
WASHER, FLAT, 1/4 ...............................................................................................
STIFFENER, SEAT ................................................................................................
T-NUT .....................................................................................................................
BUMPER, SEAT, SHORT .......................................................................................
COVER, VINYL SEAT BOTTOM - WHITE ..............................................................
COVER, VINYL SEAT BOTTOM - BLACK .............................................................
COVER, VINYL SEAT BOTTOM - GRAY ...............................................................
BUMPER, SEAT, LONG .........................................................................................
ASSEMBLY, ARM REST, PASSENGER .....................................................................
ASSEMBLY, ARM REST, DRIVER .............................................................................
PANEL, SEAT SUPPORT ...........................................................................................
BARREL, PLASTIC .....................................................................................................
TRIM, SEAT BOTTOM, REAR ....................................................................................
TRIM, SEAT BOTTOM, FRONT .................................................................................
ASSEMBLY, SEAT BACK - WHITE (INCLUDES ITEMS 17 AND 18) .........................
ASSEMBLY, SEAT BACK - BLACK (INCLUDES ITEMS 17 AND 18) ........................
ASSEMBLY, SEAT BACK - GRAY (INCLUDES ITEMS 17 AND 18) ..........................
COVER, VINYL SEAT BACK - WHITE ...................................................................
COVER, VINYL SEAT BACK - BLACK ...................................................................
COVER, VINYL SEAT BACK - GRAY .....................................................................
CAP, SEAT BACK - BLACK ....................................................................................
WASHER, EXTERNAL TOOTH LOCK, 1/4 ................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ......................................................
BOLT, CARRIAGE, 1/4 - 20 x 3/4 ...............................................................................
NUT, FLANGE, 1/4 - 20 ..............................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 3/4 .............................................................................
NUT, FLANGE, 5/16 - 18 ............................................................................................
CAP, CORNER ...........................................................................................................
SCREW, TRUSS TORX HEAD, 1/4 - 14 x 3/4 ............................................................
1
1
1
1
5
5
1
5
4
1
1
1
1
1
1
1
5
1
1
2
2
2
1
1
1
1
8
8
10
10
4
4
2
4
1
1
1
1
5
5
1
5
4
1
1
1
1
1
1
1
5
1
1
2
2
2
1
1
1
1
8
8
10
10
4
4
2
4
Page 2-5
2
G
E
12
TYPICAL 4
PLACES
19
1G
14
13
1E
15
20
TYPICAL 10
PLACES
16
17
18
22
21
11
10
5
7
23
9
12
7
2
8
1
24
3
28
4
29
25
5
26
27
TYPICAL 2
PLACES
6
Page 2-6
TYPICAL 4
PLACES
SEATS AND SUPPORT STRUCTURE—
CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
1
1
2
3
4
5
6
7
8
8
8
9
10
11
12
13
14
15
16
16
16
17
17
17
18
19
20
21
22
23
24
25
26
27
28
29
1015645-02
1015645-03
1015645-05
1013309
1019543-01
0000332
1018943-03
1010086
1013311
1015627-02
1015627-04
1015627-10
1013312
1018885-01
1018885-02
1018010-01
1010434
1019639-01
1019640-01
1016777-01
1016777-02
1016777-05
1016755-02
1016755-04
1016755-06
1016751
1019462-01
0008251
1019586-01
1018356-01
1016723
1019633-01
1019634-01
1014387
1014321
1016673
0008796
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, SEAT BOTTOM - WHITE (INCLUDES ITEMS 2 - 9) ..............................
ASSEMBLY, SEAT BOTTOM - BLACK (INCLUDES ITEMS 2 - 9) .............................
ASSEMBLY, SEAT BOTTOM - GRAY (INCLUDES ITEMS 2 - 9) ...............................
STRAP, SEAT BOTTOM .........................................................................................
SCREW, HEX HEAD, 1/4 - 20 x 1 ..........................................................................
WASHER, FLAT, 1/4 ...............................................................................................
STIFFENER, SEAT ................................................................................................
T-NUT .....................................................................................................................
BUMPER, SEAT, SHORT .......................................................................................
COVER, VINYL SEAT BOTTOM - WHITE ..............................................................
COVER, VINYL SEAT BOTTOM - BLACK .............................................................
COVER, VINYL SEAT BOTTOM - GRAY ...............................................................
BUMPER, SEAT, LONG .........................................................................................
ASSEMBLY, ARMREST, PASSENGER ......................................................................
ASSEMBLY, ARMREST, DRIVER ..............................................................................
PLATE, RECEPTACLE BACKING (ELECTRIC VEHICLE ONLY) ..............................
BARREL, PLASTIC .....................................................................................................
TRIM, SEAT BOTTOM, REAR ....................................................................................
TRIM, SEAT BOTTOM, FRONT .................................................................................
ASSEMBLY, SEAT BACK - WHITE (INCLUDES ITEMS 17 AND 18) .........................
ASSEMBLY, SEAT BACK - BLACK (INCLUDES ITEMS 17 AND 18) ........................
ASSEMBLY, SEAT BACK - GRAY (INCLUDES ITEMS 17 AND 18) ..........................
COVER, VINYL SEAT BACK - WHITE ...................................................................
COVER, VINYL SEAT BACK - BLACK ...................................................................
COVER, VINYL SEAT BACK - GRAY .....................................................................
CAP, SEAT BACK ...................................................................................................
WASHER, EXTERNAL TOOTH LOCK, 1/4 ................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 .........................................................
BOLT, CARRIAGE, 1/4 - 20 x 3/4 ...............................................................................
NUT, FLANGE, 1/4 - 20 ..............................................................................................
PANEL, SEAT SUPPORT ...........................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 3/4 .............................................................................
NUT, FLANGE, 5/16 - 18 ............................................................................................
CAP, CORNER ...........................................................................................................
SCREW, TRUSS TORX HEAD, 1/4 - 14 x 3/4 ............................................................
HOUSING, CORD (ELECTRIC VEHICLE ONLY) .......................................................
SCREW, PHILLIPS HEAD, #7 - 19 x 3/4 (ELECTRIC VEHICLE ONLY) ....................
1
1
1
1
5
5
1
5
4
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
8
8
10
10
1
4
4
2
4
1
1
1
1
5
5
1
5
4
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
8
8
10
10
1
4
4
2
4
1
4
Page 2-7
2
G
E
TYPICAL
2 PLACES
7
12
5
1G
TYPICAL
4 PLACES
1E
6
8
TYPICAL
2 PLACES
TYPICAL
2 PLACES
3
1
2
4
8
9
TYPICAL
4 PLACES
TYPICAL
2 PLACES
10
TYPICAL 4
PLACES
18
19
15
20
16
BOTTOM OF
SEAT BACK
PANEL
TYPICAL
2 PLACES
11
12
13
14
14
21
TYPICAL
2 PLACES
17
TYPICAL
2 PLACES
Page 2-8
TYPICAL
2 PLACES
18
TILT BED, HINGE, AND LATCH—CARRYALL I
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1015427
1015391
1015252
1015400
1014471
0000403
1018356-01
1010435
0007473
1015399
0007532
1017976
0000706
0000357
1011990
0008755
0008754
1015507
1015583
1015356
1012303
0008861
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, TILT BED AND LATCH, CARRYALL I (INCLUDES ITEMS 1 - 9)............
SPRING, LATCH EXTENSION ..............................................................................
ASSEMBLY, LATCH WELD ....................................................................................
HAND GRIP, TILT LATCH .......................................................................................
INSULATION, BULK, (42" LONG) ..........................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 ...............................................................
NUT, FLANGED LOCK, 1/4 - 20 ............................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
SCREW, TORX TRUSS HEAD, 5/16 - 18 x 3/4 ......................................................
RIVET, 5/16 ................................................................................................................
SEAL, BED .................................................................................................................
NUT, HEX, 3/18 - 16 ...................................................................................................
WASHER, LOCK, 3/8 ..................................................................................................
WASHER, FLAT, 3/8 ...................................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
SHIM, TILT BED PIVOT ...............................................................................................
BUSHING, URETHANE .............................................................................................
ASSEMBLY, TILT BED HINGE WELD ........................................................................
BUSHING, STEEL ......................................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 3/4 ................................................................
1
2
1
1
A/R
4
4
2
6
4
4
1
4
4
8
2
2
A/R
4
2
2
4
1
2
1
1
A/R
4
4
2
6
4
4
1
4
4
8
2
2
A/R
4
2
2
4
FOR LATCH PLATE COMPONENTS, SEE PAGE 2 - 11.
Page 2-9
2
G
E
12
1G
1E
10
17
11
12
17
15
TYPICAL
4 PLACES
TYPICAL
2 PLACES
2
1
6
13
16
TYPICAL
2 PLACES
8
3
14
4
7
5
Page 2-10
TYPICAL
2 PLACES
9
TYPICAL
4 PLACES
TYPICAL
2 PLACES
TYPICAL
2 PLACES
LATCH PLATE—CARRYALL I, II, TURF II AND II PLUS
PROP ROD—CARRYALL II, TURF II AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1019586-01
1015277
1016078
1016060
1018356-01
1010878
0008233
1016201
0000332
1019228-01
0000334
N/A
0007847
0000332
0008233
1017328
N/A
0001035
2
3
QTY QTY
GAS ELEC
4
ITEMS 1 - 9: CARRYALL I, II, TURF II AND II PLUS
BOLT, CARRIAGE, 1/4 - 20 x 1 ..................................................................................
PLATE, TILT BED LATCH ...........................................................................................
SHIM, LATCH PLATE .................................................................................................
SUPPORT, LATCH PLATE .........................................................................................
NUT, FLANGE, 1/4 - 20 ..............................................................................................
BUMPER, RUBBER ...................................................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
WASHER, WAVE .........................................................................................................
WASHER, FLAT, 1/4 ....................................................................................................
KIT, PROP ROD (CARRYALL II, TURF II AND II PLUS) (INCLUDES ITEMS 10 - 17)
WASHER, FLAT, 3/8 ...............................................................................................
ROD, PROP ...........................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 3/4 ...............................................................
WASHER, FLAT, 1/4 ...............................................................................................
NUT, NYLON LOCK, 1/4 - 20 .................................................................................
WASHER, CONVEX, 3/8 .......................................................................................
TRACK, PROP ROD ..............................................................................................
PIN, COTTER, 3/32 x 1 ..........................................................................................
2
G
4
2
A/R
2
4
2
2
2
2
1
1
1
2
2
2
1
1
2
4
2
A/R
2
4
2
2
2
2
1
1
1
2
2
2
1
1
2
Page 2-11
E
7
TYPICAL
4 PLACES
12
1G
3
TYPICAL
4 PLACES
1E
4
6
5
1
TYPICAL
4 PLACES
TYPICAL
2 PLACES
8
9
10
2
6
11
TYPICAL
4 PLACES
12
TYPICAL 4
PLACES
BOTTOM OF
SEAT BACK
PANEL
TYPICAL
2 PLACES
17
20
14
15
22
20
16
23
TYPICAL
2 PLACES
16
19
TYPICAL
2 PLACES
Page 2-12
21
18
TYPICAL
4 PLACES
13
TYPICAL
2 PLACES
TILT BED, HINGE AND LATCH—
CARRYALL II, TURF II AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1015429-01
2
3
QTY QTY
GAS ELEC
4
1
2
3
4
5
6
7
8
9
10
1015391
1015252
0000403
1018356-01
1015400
0007473
1010435
1014471
1014471
1014471
ASSEMBLY, TILT BED, MANUAL LIFT, CARRYALL II, TURF II AND II PLUS ............
(INCLUDES ITEMS 1 - 11)
SPRING, LATCH EXTENSION ..............................................................................
ASSEMBLY, LATCH WELD ....................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 ...............................................................
NUT, FLANGED LOCK, 1/4 - 20 ............................................................................
HAND GRIP, TILT LATCH .......................................................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................
INSULATION, BULK (4" LONG) .............................................................................
INSULATION, BULK (8" LONG) .............................................................................
INSULATION, BULK (46" LONG) ...........................................................................
11
12
13
14
15
16
17
18
19
20
21
22
23
1015399
0007532
1017976
0000706
0000357
1011990
0008755
0008754
1015507
1015583
1015356
1012303
0008861
SCREW, TORX TRUSS HEAD, 5/16 - 18 x 5/8 ......................................................
RIVET, 5/16 ................................................................................................................
SEAL, BED .................................................................................................................
NUT, HEX, 3/8 - 16 .....................................................................................................
WASHER, LOCK, 3/8 .................................................................................................
WASHER, FLAT, 3/8 ...................................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
SHIM, TILT BED PIVOT ...............................................................................................
BUSHING, URETHANE .............................................................................................
ASSEMBLY, TILT BED HINGE WELD ........................................................................
BUSHING, STEEL ......................................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 3/4 ................................................................
1
1
2
1
4
4
1
8
4
A/R
A/R
A/R
2
1
4
4
1
8
4
A/R
A/R
A/R
4
4
1
4
4
8
2
2
A/R
4
2
2
4
4
4
1
4
4
8
2
2
A/R
4
2
2
4
FOR LATCH PLATE AND PROP ROD COMPONENTS, SEE PAGE 2 - 11.
Page 2-13
2
G
E
TYPICAL 2
PLACES
12
28
27
1G
20
31
TYPICAL 2
PLACES
1E
29
25
30
TYPICAL 9
PLACES
TYPICAL 4
PLACES
26
2
4
TYPICAL 2
PLACES
26
15
VEHICLE
FLATBED
1
19
REF.
18
3
22
7
32
5
6
REF.
24
B
CLU
TYPICAL 8
PLACES
CAR
25
14
TYPICAL 2
PLACES
26
23
21
8
16
7
19
17
TYPICAL 2
PLACES
10
9
6
Page 2-14
TYPICAL 2
PLACES
12
13
11
CARGO BOX–CARRYALL TURF II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
1015607
1015412
1015539-01
1015368
1015366
5
6
7
8
9
10
1014513
1014514
1014537
0001241
0007174
0001242
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1015400
1015390
0001032
0001231
1010434
1015363
1011990
1015313
1015245
1010934
1015424
1013317
0007049
1018947-02
1015399
0007473
1014387
1014321
1014415
0000332
0008233
1019634-01
2
3
QTY QTY
GAS ELEC
4
KIT, CARGO BOX (INCLUDES ITEMS 1 - 32) ...........................................................
FRONT PANEL ASSEMBLY (INCLUDES ITEM 2) ................................................
DECAL, BED LOAD ..........................................................................................
SIDE PANEL ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 5 AND 7 - 18) .......
SIDE PANEL ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 6 - 17
AND 19) ..................................................................................................................
BRACKET, TAILGATE, DRIVER SIDE ..............................................................
BRACKET, TAILGATE, PASSENGER SIDE ......................................................
STUD, FLUSH HEAD ........................................................................................
WASHER, FLAT, 5/16 .......................................................................................
WASHER, LOCK, 5/16 .....................................................................................
NUT, HEX, 5/16 - 18 .........................................................................................
1
1
1
1
1
1
1
1
1
1
1
8
4
4
4
1
1
1
8
4
4
4
GRIP, HAND ......................................................................................................
SPRING, COMPRESSION ...............................................................................
BUSHING, NYLON ...........................................................................................
ROLL PIN, 1/8 x 1 .............................................................................................
BARREL, PLASTIC (BLACK) ...........................................................................
BUSHING ..........................................................................................................
WASHER, FLAT, 3/8 .........................................................................................
LATCH, DRIVER SIDE ......................................................................................
LATCH, PASSENGER SIDE .............................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 ................................................................
TAILGATE ASSEMBLY (INCLUDES ITEM 22) ......................................................
DECAL, CLUB CAR TAILGATE ........................................................................
BUSHING, NYLON ................................................................................................
KIT, TAILGATE ANGLE ..........................................................................................
SCREW, TORX TRUSS HEAD, 5/16 - 18 x 3/4 ......................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
CAP, CORNER .......................................................................................................
SCREW, TORX TRUSS HEAD, #10 - 24 x 3/8 .......................................................
SCREW, TORX TRUSS HEAD, 1/4 - 20 x 3/4 ........................................................
WASHER, FLAT, 1/4 ...............................................................................................
NUT, NYLON LOCK, 1/4 - 20 .................................................................................
NUT, FLANGE LOCK, 5/16 - 18 .............................................................................
2
2
2
2
2
2
2
1
1
2
1
2
2
1
17
19
2
4
4
4
4
4
2
2
2
2
2
2
2
1
1
2
1
2
2
1
17
19
2
4
4
4
4
4
Page 2-15
2
G
E
TYPICAL 2
PLACES
12
1G
1
1E
2
3
4
5
6
TYPICAL 3
PLACES
TYPICAL 3
PLACES
7
TYPICAL 2
PLACES
AT BODY
11
10
8
18
15
19
14
12
13
Page 2-16
17
TYPICAL 2
PLACES
AT DOOR
16
9
ACCESS DOOR AND SIDE DOORS—CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1016914
1016891-01
1016881
1014471
1010435
1017077
0007473
0000403
1013280
0008233
1012285
1016955
13
1016954
14
15
16
17
18
19
1016918
1016909
0008233
0000403
1016914
1016920
2
3
QTY QTY
GAS ELEC
4
LATCH, COMPARTMENT DOOR ...............................................................................
PLATE, LONG BED ACCESS DOOR .........................................................................
HINGE, LONG BED ACCESS DOOR ........................................................................
INSULATION, BULK (8-1/2" LONG) ...........................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 5/8 .............................................................................
NUT, NYLON LOCK, 5/16 - 18 ...................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 ...................................................................
CLIP, ANGLE, CARRYALL ..........................................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ..............................................................
ASSEMBLY, COMPARTMENT DOOR (DRIVER SIDE)
(INCLUDES ITEMS 14, 16 - 19) .................................................................................
ASSEMBLY, COMPARTMENT DOOR (PASSENGER SIDE)
(INCLUDES ITEMS 15 - 19) .......................................................................................
ASSEMBLY, COMPARTMENT DOOR WELD (DRIVER SIDE)...............................
ASSEMBLY, COMPARTMENT DOOR WELD (PASSENGER SIDE) .....................
NUT, NYLON LOCK, 1/4 - 20 .................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 ...............................................................
LATCH, COMPARTMENT DOOR ..........................................................................
HINGE, COMPARTMENT DOOR ..........................................................................
2
1
1
A/R
3
3
6
2
2
2
2
2
1
1
A/R
3
3
6
2
2
2
2
1
1
1
1
1
2
2
2
2
1
1
1
2
2
2
2
Page 2-17
2
G
E
12
1
1G
2
1E
TYPICAL 21
PLACES
4
5
7
6
TYPICAL 2
PLACES
TYPICAL 2 PLACES AT ITEM 4
3 PLACES AT ITEM 5
8 6 PLACES AT ITEM 7
3
9
10
11
21
19
24
20
TYPICAL 2
PLACES
28
27
19
20
25
Page 2-18
14
18
TYPICAL 2
PLACES
23
13
TYPICAL 2
PLACES
26
22
12
TYPICAL
2 PLACES
17
16
15
TYPICAL 2
PLACES
11
FLAT BED ASSEMBLY—CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
3
4
6
7
8
9
10
1014471
1016893
1014471
0008755
0008754
ASSEMBLY, FLAT BED (INCLUDES ITEMS 1 - 8) .....................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ............................................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
FRAME, BED .........................................................................................................
PLATE, FORWARD FLOOR ..................................................................................
ACCESS DOOR, LATCH, AND MOUNTING HARDWARE
(SEE PAGE 2-15)
INSULATION, BULK (20" LONG) ...........................................................................
PLATE, REAR FLOOR ...........................................................................................
INSULATION, BULK (8" LONG) .............................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3-3/8 ................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1015583
1015507
1012303
1015356
0008861
1011990
0008754
1013872
0000332
0008233
1015727
1013413
1017213
1010878
0001035
1013357
1018370-01
1016201
BUSHING, URETHANE .............................................................................................
SHIM, TILT BED PIVOT ...............................................................................................
BUSHING, STEEL ......................................................................................................
ASSEMBLY, TILT BED HINGE WELD ........................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 3/4 ................................................................
WASHER, FLAT, 3/8 ...................................................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 4 ......................................................................
WASHER, FLAT, 1/4 ...................................................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
RIVET, POP ................................................................................................................
CLIP, ROD, 3/8 ............................................................................................................
ROD, PROP, LONG BED ............................................................................................
BUMPER, RUBBER ...................................................................................................
PIN, COTTER, 3/32 x 1 ..............................................................................................
RIVET, POP ................................................................................................................
INSULATOR, BATTERY ..............................................................................................
WASHER, WAVE .........................................................................................................
1
2
3
4
5
1016942
1010435
0007473
1016878
1016892
2
QTY QTY
GAS ELEC
1
21
21
1
1
1
21
21
1
1
A/R
1
A/R
2
2
A/R
1
A/R
2
2
4
A/R
2
2
4
8
4
2
6
4
1
1
1
2
1
4
A/R
2
2
4
8
4
2
6
4
1
1
1
2
1
2
1
2
2
Page 2-19
2
G
E
12
1G
1E
4
5
6
TYPICAL 4
PLACES
3
2
1
3
6
4
TYPICAL 16
PLACES
Page 2-20
7
TYPICAL 8
PLACES
FLAT BED TRIM—CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
1016944
1016948
1016943
1010934
0001241
0007473
1016077
2
3
QTY QTY
GAS ELEC
4
TRIM, LONG BED, DRIVER SIDE ..............................................................................
TRIM, LONG BED, PASSENGER SIDE ......................................................................
TRIM, LONG BED, FRONT AND REAR......................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 ..................................................................................
WASHER, FLAT, 5/16 ..................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ....................................................................................
BRACKET, STAKE SIDE .............................................................................................
1
1
2
20
4
20
8
1
1
2
20
4
20
8
Page 2-21
2
G
E
12
1G
1E
5
2
3
3
4
14
15
10
16
1
13
12
8
9
11
2
3
4
17
7
6
TYPICAL 2
PLACES
11
12
10
Page 2-22
9
REAR COVER—CARRYALL I, II, TURF II AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
1016679
0000304
1014306
0008233
1015530
1012285
1015445
8
9
10
11
12
13
14
15
16
17
2
3
QTY QTY
GAS ELEC
4
2
8
8
8
1
2
2
8
8
8
1
2
1013483
1010934
0001241
0007174
FENDER, REAR .........................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 ......................................................................
WASHER, FLAT, TYPE B, 1/4 .....................................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
TAILSKIRT ..................................................................................................................
SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 .............................................................
KIT, TRAILER HITCH (CARRYALL II, TURF II AND II PLUS)
(INCLUDES ITEMS 8 - 17) .........................................................................................
BRACE, TRAILER HITCH ......................................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 ................................................................
WASHER, FLAT, 5/16 .............................................................................................
WASHER, LOCK, 5/16 ...........................................................................................
1
2
4
4
4
1
2
4
4
4
0001242
0000705
0000706
0000357
1011990
1011553
NUT, HEX, 5/16 - 18 ...............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/4.............................................................
NUT, HEX, 3/8 - 16 .................................................................................................
WASHER, LOCK, 3/8 .............................................................................................
WASHER, FLAT, 3/8 ...............................................................................................
DECAL ...................................................................................................................
4
2
2
2
2
1
4
2
2
2
2
1
Page 2-23
2
G
E
12
1G
1E
4
TYPICAL
2 PLACES
AT EACH FENDER
TYPICAL
2 PLACES
2
5
4
1
3
2
1
6
TYPICAL
2 PLACES
AT EACH FENDER
9
12
3
TYPICAL
2 PLACES
11
8
11
12
TYPICAL
2 PLACES
10
9
11
7
10
Page 2-24
REAR COVER—CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1014306
0000304
0008233
1015530
1012285
1016679
1017079
1016379
1016875
0007473
1011697
1016876
2
3
QTY QTY
GAS ELEC
4
WASHER, FLAT, 1/4 ...................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 ......................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
TAILSKIRT ..................................................................................................................
SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ..............................................................
FENDER, REAR .........................................................................................................
KIT, REAR BUMPER (INCLUDES ITEMS 8 - 12) ......................................................
BUMPER, REAR ....................................................................................................
PLATE, MOUNTING, LONG ..................................................................................
NUT, NYLON LOCK, 5/16 - 18 ...............................................................................
WASHER, FLAT, 5/16 .............................................................................................
BOLT, PHILLIPS TRUSS HEAD SHOULDER, 3/8 - 18 x 2 ....................................
12
8
8
1
2
2
1
1
1
4
6
4
12
8
8
1
2
2
1
1
1
4
6
4
Page 2-25
2
G
E
12
1G
1E
Page 2-26
WHEELS AND TIRES
3
G
E
13
1G
1E
ST
OP
GO
5
2
1
4
3
PREMIUM
TREAD
Page 3-2
EXTRA
TRACTION
WHEELS AND TIRES
ITEM
PART NO.
DESCRIPTION
1
1
2
2
2
2
3
4
4
4
5
1010984
1016514-02
1016514-06
1016514-07
1016514-09
1014771
1015672-02
1017370-02
1017693-02
0007310
2
3
QTY QTY
GAS ELEC
4
NUT, LUG ..................................................................................................................
ASSEMBLY, WHITE WHEEL AND TIRE, PREMIUM TREAD, 4-PLY (18 x 8.5 - 8)
(CARRYALL I ONLY) ...................................................................................................
ASSEMBLY, WHITE WHEEL AND TIRE, PREMIUM TREAD, 6-PLY (18 x 8.5 - 8).....
ASSEMBLY, WHITE WHEEL AND TIRE, EXTRA TRACTION, 6-PLY (18 x 8.5 - 8) ...
ASSEMBLY, WHITE WHEEL AND TIRE (18.5 x 6.5 - 8) (CARRYALL I, II, AND VI) ..
WHEEL RIM, WHITE (8 INCHES WIDE) ....................................................................
TIRE, UNMOUNTED, PREMIUM TREAD, 4-PLY (18 x 8.5 - 8) (CARRYALL I ONLY)
TIRE, UNMOUNTED, PREMIUM TREAD, 6-PLY (18 x 8.5 - 8) ..................................
TIRE, UNMOUNTED, EXTRA TRACTION, 6-PLY (18 x 8.5 - 8) ................................
STEM, VALVE .............................................................................................................
16
16
2
2
2
2
4
2
2
2
4
2
2
2
2
4
2
2
2
4
Page 3-3
3
G
E
13
1G
1E
Page 3-4
SAFETY DECALS
4
G
E
OPERATING
INSTRUCTIONS DECAL
14
KEY SWITCH
DECAL
1G
1E
!
WARNING
OFF
READ AND FOLLOW THESE WARNINGS AND THE OPERATING
INSTRUCTIONS BEFORE USING VEHICLE. FAILURE TO DO SO CAN
CAUSE SEVERE INJURY OR DEATH.
OPERATING INSTRUCTIONS
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON” position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping, firmly depress park brake until it locks.
• Place forward and reverse switch in neutral position.
Turn key “OFF” and remove key when not in use.
ON
CARRYALL I, II, AND
TURF II
Operation from driver side by authorized persons only
and only in designated areas - not on public roads.
• DO NOT start vehicle until all occupants (two (2) per seat
maximum) are seated.
• Remain seated with entire body inside vehicle and hold
on to seat handle or handrail at all times.
• Drive slowly in turns and straight up and down slopes.
• Never stand in front of or behind vehicle.
• DO NOT operate while under the influence of alcohol or
drugs.
• DO NOT leave children unattended on vehicle at any time.
•
OFF ON START
CCI 1016216-01
CARRYALL II PLUS
CCI 1019606-01
DRIVER/PASSENGER
WARNING DECAL
CARRYALL I, II, AND
TURF II
3
2
OPERATING INSTRUCTIONS
1
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• To start engine:
– Place shift lever in “N”– Neutral position.
– Depress brake pedal.
– Turn key switch to “START” position and release.
• To operate vehicle:
– Make sure wheels are turned in desired direction.
– Be sure nothing is in your path.
– While vehicle is stopped, select vehicle direction by placing
shift lever or switch in desired position.
F – Forward
N – Neutral
R – Reverse (Buzzer will sound)
– Park brake will release when accelerator pedal is pushed.
– Slowly push accelerator pedal to increase speed.
– Accelerator pedal must be released to shift vehicle to neutral.
• To stop vehicle:
– Release accelerator pedal and push brake pedal.
– After stopping, firmly push park brake until it locks.
– Turn key to “OFF” position, remove key and place shift
lever in straight up neutral position when not in use.
CCI 1016932-01
CARRYALL II PLUS
WARNING
Riding in cargo bed
can cause severe injury
or death.
Do not ride in cargo bed.
4
CCI 1015539-01
BED LOAD WARNING
DECAL
WARNING
8
CARRYALL
TURF II
DECAL
CRUSH AREA
7
5
CARRYALL
DECAL
6
WARNING
Crush area.
Can cause severe injury.
Stay clear when closing bed.
9
•
•
Read Owner's Manual
and warnings on dash.
•
Vehicle rated capacity - 800 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
Maximum cargo load - 300 lbs. Weight to include cargo
bed load and gross trailer weight.
Maximum trailer hitch tongue weight - 150 lbs.
•
•
•
•
Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
Avoid top heavy loads. See Owner's Manual.
When driving on uneven terrain or down steep hills,
reduce speed and load.
CCI 1019601-01
CARRYALL I ONLY
•
VEHICLE
LOADING
•
Read Owner's Manual
and warnings on dash.
•
Vehicle rated capacity - 1200 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
Maximum cargo load - 800 lbs. Weight to include cargo
bed load and gross trailer weight.
Maximum trailer hitch tongue weight - 150 lbs.
CARRYALL II, TURF II, AND II PLUS
Page 4-2
CCI 1016094-01
0
P
E
N
CCI 1015437-01
BED LATCH WARNING DECAL
VEHICLE LOADING DECAL
VEHICLE
LOADING
STAY CLEAR
L
A
T
C
H
•
•
•
•
Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
Avoid top heavy loads. See Owner's Manual.
When driving on uneven terrain or down steep hills,
reduce speed and load.
CCI 1019602-01
CRUSH AREA
DECAL
SAFETY DECALS—
CARRYALL I, II, TURF II, AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
3
4
5
6
7
7
7
7
7
7
7
7
8
9
9
1019606-01
1018251-01
1018251-02
1016216-01
1016932-01
1015539-01
1016094-01
1015437-01
1015397
1015396
1015394
1015395
1016086
1016085
1019725-02
1019725-01
1019737-01
1019601-01
1019602-01
2
3
QTY QTY
GAS ELEC
4
DECAL, DRIVER/PASSENGER WARNING ...............................................................
DECAL, KEY SWITCH (CARRYALL I, II, AND TURF II) ............................................
DECAL, KEY SWITCH (CARRYALL II PLUS ONLY) ..................................................
DECAL, OPERATING INSTRUCTIONS (CARRYALL I, II, AND TURF II) ..................
DECAL, OPERATING INSTRUCTIONS (CARRYALL II PLUS ONLY) ......................
DECAL, BED LOAD WARNING .................................................................................
DECAL, CRUSH AREA ..............................................................................................
DECAL, BED/LATCH WARNING ................................................................................
DECAL, CARRYALL I (DRIVER SIDE) .......................................................................
DECAL, CARRYALL I (PASSENGER SIDE) ..............................................................
DECAL, CARRYALL II (DRIVER SIDE) ......................................................................
DECAL, CARRYALL II (PASSENGER SIDE) .............................................................
DECAL, CARRYALL II PLUS (DRIVER SIDE) ...........................................................
DECAL, CARRYALL II PLUS (PASSENGER SIDE) ...................................................
DECAL, CARRYALL TURF II (GREEN STRIPE) (DRIVER SIDE) .............................
DECAL, CARRYALL TURF II (GREEN STRIPE) (PASSENGER SIDE) .....................
DECAL, CARRYALL TURF II ......................................................................................
DECAL, VEHICLE LOADING (CARRYALL I ONLY) ...................................................
DECAL, VEHICLE LOADING (CARRYALL II, TURF II, AND II PLUS) .......................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Page 4-3
4
G
E
!
DANGER / POISON
NO
SHIELD
EYES
14
• SPARKS
• FLAMES
• SMOKING
EXPLOSIVE
GASES CAN CAUSE
SULFURIC
ACID
1
FLUSH EYES
IMMEDIATELY
WITH WATER
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
GET
MEDICAL
HELP
FAST
BLINDNESS OR INJURY
KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL
BATTERY DANGER DECAL
1G
1E
ELECTRIC
VEHICLE
LOCATION OF I/R
DECAL FOR
CARRYALL TURF II
ONLY
ALL
CARRY
2
INGERSOLL-RAND
DECAL
3
POTENTIOMETER CAUTION DECAL
(ON WIPER SWITCH COVER)
HOT MANIFOLD AND
MUFFLER DECAL
WARNING
(CARRYALL I ONLY)
CAN CAUSE SEVERE INJURY
Rotating parts
GASOLINE DANGER DECAL
HOT
manifold & muffler
4
KEEP CLEAR
CCI 1019605-01
(ON STARTER/GENERATOR
AND ENGINE)
5
GASOLINE
VEHICLE
ALL
CARRY
6
TRAILER HITCH
DECAL
NOTICE
PERIODIC SERVICE
SCHEDULE DECAL
7
8
FRAME GROUND WARNING DECAL
(ON FRAME)
(ON INTAKE BOX)
Page 4-4
MAXIMUM TONGUE
WEIGHT - 150 lbs.
CCI 1011553
SAFETY DECALS—
CARRYALL I, II, TURF II, AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
1013677
1019219-01
1016109-01
1015476-01
1019605-01
1011553
1019152-01
1019443-01
2
3
QTY QTY
GAS ELEC
4
DECAL, BATTERY DANGER/POISON ......................................................................
DECAL, INGERSOLL-RAND ......................................................................................
DECAL, POTENTIOMETER CAUTION (CARRYALL I ONLY) ....................................
DECAL, GASOLINE DANGER ...................................................................................
DECAL, HOT MANIFOLD AND MUFFLER ................................................................
DECAL, TRAILER HITCH (CARRYALL II, TURF II AND II PLUS) .............................
DECAL, FRAME GROUND ........................................................................................
DECAL, PERIODIC SERVICE SCHEDULE ...............................................................
2
1
2
1
1
2
1
1
1
1
Page 4-5
4
G
E
OPERATING
INSTRUCTIONS DECAL
14
1G
OPERATING INSTRUCTIONS
1E
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON” position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping, firmly depress park brake until it locks.
• Place forward and reverse switch in neutral position.
Turn key “OFF” and remove key when not in use.
KEY SWITCH
DECAL
OFF ON START
GASOLINE VEHICLE
CCI 1016216-01
ELECTRIC VEHICLE
WARNING
READ AND FOLLOW THESE WARNINGS AND THE OPERATING
INSTRUCTIONS BEFORE USING VEHICLE. FAILURE TO DO SO CAN
CAUSE SEVERE INJURY OR DEATH.
Operation from driver side by authorized persons only
and only in designated areas - not on public roads.
DO NOT start vehicle until all occupants (two (2) per seat
maximum) are seated.
• Remain seated with entire body inside vehicle and hold
on to seat handle or handrail at all times.
• Drive slowly in turns and straight up and down slopes.
• Never stand in front of or behind vehicle.
• DO NOT operate while under the influence of alcohol or
drugs.
• DO NOT leave children unattended on vehicle at any time.
•
OFF
ON
ELECTRIC VEHICLE
OPERATING INSTRUCTIONS
•
2
3
CCI 1019606-01
DRIVER/PASSENGER
WARNING DECAL
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• To start engine:
– Place shift lever in “N”– Neutral position.
– Depress brake pedal.
– Turn key switch to “START” position and release.
• To operate vehicle:
– Make sure wheels are turned in desired direction.
– Be sure nothing is in your path.
– While vehicle is stopped, select vehicle direction by placing
shift lever or switch in desired position.
F – Forward
N – Neutral
R – Reverse (Buzzer will sound)
– Park brake will release when accelerator pedal is pushed.
– Slowly push accelerator pedal to increase speed.
– Accelerator pedal must be released to shift vehicle to neutral.
• To stop vehicle:
– Release accelerator pedal and push brake pedal.
– After stopping, firmly push park brake until it locks.
– Turn key to “OFF” position, remove key and place shift
lever in straight up neutral position when not in use.
CCI 1016932-01
1
GASOLINE VEHICLE
WARNING
CRUSH AREA
4
STAY CLEAR
CCI 1016094-01
CRUSH AREA
DECAL
5
VEHICLE LOADING DECAL
•
VEHICLE
LOADING
•
Read Owner's Manual
and warnings on dash.
Page 4-6
•
Vehicle rated capacity - 1500 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
Maximum cargo load - 1000 lbs. Weight to include cargo
bed load (500 lbs. MAX) and gross trailer weight.
Maximum trailer hitch tongue weight - 150 lbs.
•
•
•
•
Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
Avoid top heavy loads. See Owner's Manual.
When driving on uneven terrain or down steep hills,
reduce speed and load.
CCI 1019600-01
SAFETY DECALS—
CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
3
4
5
1019606-01
1018251-01
1018251-02
1016216-01
1016932-01
1016094-01
1019600-01
2
3
QTY QTY
GAS ELEC
4
DECAL, DRIVER/PASSENGER WARNING ...............................................................
DECAL, KEY SWITCH ...............................................................................................
DECAL, KEY SWITCH ...............................................................................................
DECAL, OPERATING INSTRUCTIONS .....................................................................
DECAL, OPERATING INSTRUCTIONS .....................................................................
DECAL, CRUSH AREA ..............................................................................................
DECAL, VEHICLE LOADING .....................................................................................
1
1
1
1
1
1
2
1
2
1
Page 4-7
4
G
E
14
!
DANGER / POISON
NO
SHIELD
EYES
ELECTRICAL COMPONENT
COVER CAUTION DECAL
(ON COVER)
1G
EXPLOSIVE
GASES CAN CAUSE
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
BLINDNESS OR INJURY
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL
BATTERY DANGER DECAL
(ON FRAME)
2
1E
• SPARKS
• FLAMES
• SMOKING
3
1
BED LOAD
WARNING DECAL
ELECTRICAL COMPONENT
MOUNTING PLATE NOTICE
(ON PLATE)
4
ELECTRIC
VEHICLE
CAR
SIDE FRONT
DECAL
R YA
LL V
I
9
8
INGERSOLL-RAND
DECAL
7
6
CARRYALL VI
DECAL
5
BED BOLT
WARNING DECAL
GASOLINE DANGER DECAL
(ON FRAME ADJACENT
TO FUEL TANK)
GASOLINE
VEHICLE
HOT MANIFOLD AND
MUFFLER DECAL
10
11
CAR
(ON
STARTER/GENERATOR
AND ENGINE)
R YA
LL V
I
13
12
FRAME GROUND WARNING DECAL
PERIODIC SERVICE
SCHEDULE DECAL
(ON INTAKE BOX)
(ON FRAME)
Page 4-8
SAFETY DECALS—
CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
1019646-01
1019315-01
1013677
1015539-01
1017078-01
1016971-02
1016971-01
1019219-01
1016757
1015476-01
1019605-01
1019152-01
1019443-01
2
3
QTY QTY
GAS ELEC
4
DECAL, NO GROUND ...............................................................................................
DECAL, COMPONENT COVER .................................................................................
DECAL, BATTERY DANGER/POISON ......................................................................
DECAL, BED LOAD ...................................................................................................
DECAL, BED BOLT ....................................................................................................
DECAL, CARRYALL VI (DRIVER SIDE) .....................................................................
DECAL, CARRYALL VI (PASSENGER SIDE) ............................................................
DECAL, INGERSOLL-RAND ......................................................................................
DECAL, SIDE PANEL .................................................................................................
DECAL, GASOLINE DANGER ...................................................................................
DECAL, HOT MANIFOLD AND MUFFLER ................................................................
DECAL, FRAME GROUND WARNING ......................................................................
DECAL, PERIODIC SERVICE SCHEDULE ...............................................................
1
1
1
1
2
4
1
2
1
1
1
1
1
1
1
1
1
2
4
Page 4-9
4
G
E
14
1G
1E
Page 4-10
BRAKES, PEDAL,
AND CABLE ASSEMBLIES
5
G
E
15
1G
10
TYPICAL 4
PLACES
1E
TYPICAL 4
PLACES
11
8
6
8
15
yy
;;
;;
y;yy
;;
y;yy
1
7
TYPICAL 2
PLACES
7
TYPICAL 2
PLACES
6
12
9
13
16
4
5
3
2
14
14
ELECTRIC
VEHICLE
GASOLINE
VEHICLE
SEE REAR SUSPENSION SECTION 6 FOR MOUNTING
Page 5-2
REAR BRAKE ASSEMBLY, SELF-ADJUSTING—
CARRYALL I
ITEM
PART NO.
DESCRIPTION
1
3
4
1
2
2
3
4
5
6
7
1018240-02
1018165-01
1018165-02
1018239-01
1018238-01
1010850
1018232-01
1011466
CLUSTER, PASSENGER SIDE BRAKE (INCLUDES ITEMS 1 - 9) ..........................
CLUSTER, DRIVER SIDE BRAKE (INCLUDES ITEMS 1 - 9) ...................................
ASSEMBLY, BACKING PLATE, PASSENGER SIDE
(INCLUDES ITEMS 2, 3 AND 4) ............................................................................
ASSEMBLY, BACKING PLATE, DRIVER SIDE (INCLUDES ITEMS 2, 3 AND 4) ..
MECHANISM, ADJUSTING, PASSENGER SIDE ............................................
MECHANISM, ADJUSTING, DRIVER SIDE .....................................................
WASHER ..........................................................................................................
WASHER, PLATE .............................................................................................
COVER, DUST .......................................................................................................
PACKAGE, BRAKE SHOE (FOUR PIECES) .........................................................
KIT, SHOE RETAINER (FOUR PIECES) ...............................................................
8
9
9
10
11
12
13
14
14
15
16
1018163-01
1018155-01
1018155-02
1013924
1014153
1010829
0001035
1019008-01
1013207
1017911-01
1011779
PACKAGE, BRAKE SPRING (FOUR PIECES) ......................................................
ASSEMBLY, LEVER, PASSENGER SIDE ..............................................................
ASSEMBLY, LEVER, DRIVER SIDE ......................................................................
NUT, HEX HEAD LOCK, GRADE 8, 5/16 - 24 ...........................................................
BOLT, BRAKE CLUSTER MOUNTING ......................................................................
PIN, CLEVIS, 5/16 ......................................................................................................
PIN, COTTER, 3/32 x 1 ..............................................................................................
HANGER, BRAKE CABLE (GASOLINE VEHICLE ONLY) .........................................
HANGER, BRAKE CABLE (ELECTRIC VEHICLE ONLY) ..........................................
DRUM, BRAKE ...........................................................................................................
E-CLIP, 1/2 ..................................................................................................................
1
1018233-01
1018233-02
1018240-01
2
QTY QTY
GAS ELEC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
1
1
1
8
8
2
2
2
2
2
2
2
Page 5-3
5
G
E
15
3
1G
7
6
8
TYPICAL 2
PLACES
9
1E
4
5
19
TYPICAL 4
PLACES
12
10
FRONT OF
VEHICLE
TYPICAL 2
PLACES
TYPICAL 2
PLACES
1
20
11
TYPICAL 4
PLACES
21
yy
;;
;;
yy
;;
yy
;;yy
yy
;;
11
10
16
15
18
17
13
14
22
SEE REAR SUSPENSION
SECTION 5 FOR MOUNTING
2
Page 5-4
REAR BRAKE ASSEMBLY, MANUALLY ADJUSTED—
CARRYALL II, TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1016573
1016557
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1011494
1011154
1011465
1011467
1011114
0000451
N/A
N/A
N/A
1011303
1011463-02
1011466
1011464
N/A
1010850
1011403
1010829
0001035
1011779
1013924
1014153
1017911-01
1013207
2
3
QTY QTY
GAS ELEC
4
CLUSTER, PASSENGER SIDE BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) .........................................................................................
CLUSTER, DRIVER SIDE BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) .........................................................................................
PLATE, BACKING, DRIVER SIDE .........................................................................
PLATE, BACKING, PASSENGER SIDE .................................................................
KIT, BRAKE ACTUATOR ........................................................................................
KIT, ANCHOR BODY (INCLUDES ITEMS 4 - 9) ....................................................
NUT, M6 x 1 ......................................................................................................
WASHER, LOCK, 1/4 .......................................................................................
PISTON, ANCHOR ...........................................................................................
BOLT, ADJUSTMENT .......................................................................................
BODY, ANCHOR ...............................................................................................
CAP, ADJUSTMENT BOLT ...............................................................................
PACKAGE, BRAKE SHOE (FOUR PIECES) .........................................................
KIT, SHOE RETAINER (FOUR PIECES) ...............................................................
PACKAGE, BRAKE SPRING (FOUR PIECES) ......................................................
ARM, BRAKE LEVER ............................................................................................
COVER, DUST .......................................................................................................
KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEMS 16, 17 AND 18) ...........
PIN, CLEVIS, 5/16 .................................................................................................
PIN, COTTER, 3/32 x 1 ..........................................................................................
E-CLIP, 1/2 .............................................................................................................
NUT, CONE LOCK, GRADE 8, 5/16 - 24 ...................................................................
BOLT, BRAKE CLUSTER MOUNTING ......................................................................
DRUM, BRAKE ...........................................................................................................
HANGER, BRAKE CABLE .........................................................................................
5
G
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
8
8
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
8
8
2
2
Page 5-5
E
15
1G
OFF
ON
1E
13
10
P
O
T
S
FLOORBOARD
REMOVED
FOR CLARITY
TYPICAL
4 PLACES
14
5
23
18
22
30
17
12
15
19
16
21
TYPICAL
4 PLACES
24
20
17
TYPICAL
2 PLACES
31
26
25
TYPICAL
2 PLACES
27
TYPICAL
4 PLACES
29
33
TYPICAL
2 PLACES
28
7
30
32
4
5
1
11
2
3
2
9
8
6
TYPICAL
2 PLACES
Page 5-6
BRAKE PEDAL AND CABLE ASSEMBLY—
VEHICLE WITH 2-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
0001242
1018653-01
1017211
N/A
0007473
1011403
1011779
0001035
1010829
1019540-01
1013531
0007716
1013869
1019531-01
1019531-02
1019530-01
0007473
1011877-02
17
18
19
20
21
22
23
24
25
26
N/A
1017029
1010877
1010805
1010932
1010933
1010927
1010878
0001028
1011402
27
28
29
30
31
32
33
0001241
1010921
1011418
0001032
0007716
1013876
1013870
2
3
QTY QTY
GAS ELEC
4
NUT, HEX, 5/16 - 18 ...................................................................................................
SPACER, EQUALIZER ...............................................................................................
KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEM 4) ...................................
PIN, EQUALIZER PIVOT .......................................................................................
NUT, NYLON LOCK, 5/16 - 18 ...................................................................................
KIT, BRAKE CABLE, REAR (INCLUDES ITEMS 7 - 9) ..............................................
E-CLIP, 1/2 .............................................................................................................
PIN, COTTER, 3/32 x 1 ..........................................................................................
PIN, CLEVIS, 5/16 .................................................................................................
KIT, BRAKE PEDAL (INCLUDES ITEMS 11 - 16, 19 AND 32) ..................................
SPRING, BRAKE RETURN ...................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 ....................................
PAD, BRAKE PEDAL ..............................................................................................
ROD, EQUALIZER (CARRYALL I ONLY) ...............................................................
ROD, EQUALIZER (CARRYALL II ONLY) ..............................................................
BOLT, HEX HEAD SHOULDER, 3/8 x 1 ................................................................
NUT, NYLON LOCK, 5/16 - 18 ..............................................................................
KIT, PARK BRAKE LATCH (INCLUDES ITEMS 17 - 21
AND ITEM 25 ON PAGE 5-13) ...................................................................................
ROD AND PAWL .....................................................................................................
PIN, COTTER, 7/64 x 1/2 .......................................................................................
NUT, PUSH, 5/16 ...................................................................................................
SLEEVE, PARK BRAKE ROD ................................................................................
JOINT, BALL, 1/4 - 28 ............................................................................................
SPRING, PARK BRAKE TORSION ............................................................................
SPACER, PARK BRAKE .............................................................................................
BUMPER, RUBBER ...................................................................................................
NUT, HEX, 1/4 - 20 .....................................................................................................
PACKAGE, BRAKE MOUNTING BLOCK (CONTAINS UPPER AND LOWER
FOR LEFT AND RIGHT SIDES) ................................................................................
WASHER, FLAT, 5/16 .................................................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 2 1/2 ..............................................................
KIT, PARK BRAKE PEDAL (INCLUDES ITEMS 30 - 33) ...........................................
BUSHING, NYLON ................................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 -16 x 1/2 .....................................
NUT, PUSH, 3/8 .....................................................................................................
PAD, PARK BRAKE ................................................................................................
1
2
1
1
5
2
2
2
2
1
1
4
1
1
1
1
1
1
2
1
1
5
2
2
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
2
2
1
1
1
4
4
1
2
2
1
1
Page 5-7
5
G
E
15
OFF
ON
1G
1E
FLOORBOARD
REMOVED FOR
CLARITY
P
O
T
11
S
TYPICAL
4 PLACES
5
26
14
25
22
20
13
15
21
33
24
TYPICAL
4 PLACES
17
16
27
23
18
20
19
TYPICAL
2 PLACES
7
34
29
28
TYPICAL
2 PLACES
30
32
TYPICAL
4 PLACES
TYPICAL
2 PLACES
31
36
8
33
35
4
5
12
1
2
3
2
10
9
6
TYPICAL
2 PLACES
Page 5-8
BRAKE PEDAL AND CABLE ASSEMBLY—
VEHICLE WITH 4-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
0001242
1018653-01
1017211
N/A
0007473
1011403
1018746-01
1011779
0001035
1010829
1019540-01
1013531
0007716
1013869
1019530-01
0007473
1019531-01
1019531-02
1019531-03
1011877-02
20
21
22
23
24
25
26
27
28
29
N/A
1017029
1010877
1010805
1010932
1010933
1010927
1010878
0001028
1011402
30
31
32
33
34
35
36
0001241
1010921
1011418
0001032
0007716
1013876
1013870
2
3
QTY QTY
GAS ELEC
4
NUT, HEX, 5/16 - 18 ...................................................................................................
SPACER, EQUALIZER ...............................................................................................
KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEM 4) ...................................
PIN, EQUALIZER PIVOT .......................................................................................
NUT, NYLON LOCK, 5/16 - 18 ...................................................................................
KIT, BRAKE CABLE, REAR (INCLUDES ITEMS 8 - 10) ............................................
KIT, BRAKE CABLE, FRONT (INCLUDES ITEMS 8 - 10) .........................................
E-CLIP, 1/2 .............................................................................................................
PIN, COTTER, 3/32 x 1 ..........................................................................................
PIN, CLEVIS, 5/16 .................................................................................................
KIT, BRAKE PEDAL (INCLUDES ITEMS 12 - 18, 22 AND 35) ..................................
SPRING, BRAKE RETURN ...................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 ....................................
PAD, BRAKE PEDAL ..............................................................................................
BOLT, HEX HEAD SHOULDER, 3/8 x 1 ................................................................
NUT, NYLON LOCK, 5/16 - 18 ..............................................................................
ROD, EQUALIZER, FRONT ...................................................................................
ROD, EQUALIZER, REAR (CARRYALL II AND II PLUS) ......................................
ROD, EQUALIZER, REAR (CARRYALL VI ) ...............................................................
KIT, PARK BRAKE LATCH (INCLUDES ITEMS 20 - 24
AND ITEM 25 ON PAGE 5-13) ...................................................................................
ROD AND PAWL .....................................................................................................
PIN, COTTER, 7/64 x 1/2 .......................................................................................
NUT, PUSH, 5/16 ...................................................................................................
SLEEVE, PARK BRAKE ROD ................................................................................
JOINT, BALL, 1/4 - 28 ............................................................................................
SPRING, PARK BRAKE TORSION ............................................................................
SPACER, PARK BRAKE .............................................................................................
BUMPER, RUBBER ...................................................................................................
NUT, HEX, 1/4 - 20 .....................................................................................................
PACKAGE, BRAKE MOUNTING BLOCK (CONTAINS UPPER AND LOWER
FOR LEFT AND RIGHT SIDES) ................................................................................
WASHER, FLAT, 5/16 .................................................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 2 1/2 ..............................................................
KIT, PARK BRAKE PEDAL (INCLUDES ITEMS 33 - 36) ...........................................
BUSHING, NYLON ................................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 -16 x 1/2 .....................................
NUT, PUSH, 3/8 .....................................................................................................
PAD, PARK BRAKE ................................................................................................
1
2
1
1
5
2
2
2
2
2
1
1
4
1
2
2
1
1
1
1
2
1
1
5
2
2
2
2
2
1
1
4
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
2
2
1
1
1
4
4
1
2
2
1
1
Page 5-9
5
G
E
15
18
1G
17
1E
15
14
16
11
TYPICAL 2
PLACES
2
10
11
TYPICAL 2
PLACES
22
1
23
4
13
5
TYPICAL 2
PLACES
21
9
20
19
TYPICAL 4
PLACES
TYPICAL 2
PLACES
7
12
10
Page 5-10
3
6
8
FRONT BRAKE ASSEMBLY—
VEHICLE WITH 4-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1016573
1016557
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1011154
1011494
1011465
1011467
1011114
0000451
N/A
N/A
N/A
1011303
1011463-02
1011466
1011464
N/A
1010850
1018746-01
1010829
0001035
1011779
1018727-01
0007174
1018690-01
1017232
1011137
2
3
QTY QTY
GAS ELEC
4
CLUSTER, PASSENGER SIDE BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) ........................................................................................
CLUSTER, DRIVER SIDE BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) .........................................................................................
PLATE, BACKING, PASSENGER SIDE .................................................................
PLATE, BACKING, DRIVER SIDE .........................................................................
KIT, BRAKE ACTUATOR ........................................................................................
KIT, ANCHOR BODY (INCLUDES ITEMS 4 - 9) ....................................................
NUT, M6 x 1 ......................................................................................................
WASHER, LOCK, 1/4 .......................................................................................
PISTON, ANCHOR ...........................................................................................
BOLT, ADJUSTMENT .......................................................................................
BODY, ANCHOR ...............................................................................................
CAP, ADJUSTMENT BOLT ...............................................................................
PACKAGE, BRAKE SHOE (FOUR PIECES) .........................................................
KIT, SHOE RETAINER (FOUR PIECES) ...............................................................
PACKAGE, BRAKE SPRING (FOUR PIECES) ......................................................
ARM, BRAKE LEVER ............................................................................................
COVER, DUST .......................................................................................................
KIT, BRAKE CABLE, FRONT (INCLUDES ITEMS 16, 17 AND 18) ...........................
PIN, CLEVIS, 5/16 .................................................................................................
PIN, COTTER, 3/32 x 1 ..........................................................................................
E-CLIP, 1/2 .............................................................................................................
NUT, HEX, 5/16 - 24 ...................................................................................................
WASHER, LOCK, 5/16 x 24 .......................................................................................
WASHER, CONE ........................................................................................................
BOLT, HEX HEAD, 5/16 - 24 x 1 .................................................................................
DRUM, BRAKE ...........................................................................................................
5
G
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
8
8
8
8
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
8
8
8
8
2
Page 5-11
E
GO
15
1G
2
TYPICAL
4 PLACES
7
3
1E
5
10
11
6
1
12
13
5
14
4
9
8
19
18
17
17
18
19
TYPICAL
4 PLACES
21
22
23
20
TYPICAL
4 PLACES
24
7
23
25
OFF ON
Page 5-12
15
16
ACCELERATOR PEDAL ASSEMBLY—
ELECTRIC CARRYALL I AND ALL GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1017696
1013871
0007716
0001624
0000334
1017325
0008754
1018188-01
1017424
1019669-01
1018174-01
1017962-01
1017378
1017380
0001241
0007473
1018719-01
17
1019124-01
17
1018220-01
17
1016747-02
18
19
20
21
22
23
24
1011084
1011734
1011700
0008233
1014007
1011694
1018619-01
1011877-02
25
N/A
2
3
QTY QTY
GAS ELEC
4
SUB-ASSEMBLY, ACCELERATOR PEDAL (INCLUDES ITEMS 2 AND 3) ...............
PAD, PEDAL ...........................................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 ....................................
SCREW, HEX CAP, 3/8 - 16 x 1 1/2 ...........................................................................
WASHER, FLAT, 3/8 ...................................................................................................
ASSEMBLY, ACCELERATOR PIVOT ROD ................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
STUD, BALL ...............................................................................................................
BEARING, PIVOT SUPPORT .....................................................................................
NUT, FLANGE, 1/4 - 28 ..............................................................................................
RETAINER, SPRING ..................................................................................................
SPRING, RETURN .....................................................................................................
CUP, SPRING .............................................................................................................
BUMPER, RETURN SPRING ....................................................................................
WASHER, FLAT, 5/16 .................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ...................................................................................
ASSEMBLY, ACCELERATOR ROD (ELECTRIC CARRYALL I ONLY)
(INCLUDES ITEMS 18 AND 19) ...............................................................................
ASSEMBLY, ACCELERATOR ROD (GASOLINE CARRYALL I ONLY)
(INCLUDES ITEMS 18 AND 19) ................................................................................
ASSEMBLY, ACCELERATOR ROD (GASOLINE CARRYALL II, TURF II
AND II PLUS) (INCLUDES ITEMS 18 AND 19) ........................................................
ASSEMBLY, ACCELERATOR ROD (GASOLINE CARRYALL VI ONLY)
(INCLUDES ITEMS 18 AND 19) ................................................................................
NUT, UNF HEX JAM, 1/4 - 28 ...............................................................................
JOINT, SPRING-LOADED BALL ...........................................................................
SPACER ....................................................................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
WASHER, FLAT, TYPE B, 1/4 .....................................................................................
SUPPORT, ACCELERATOR PIVOT ROD ..................................................................
SCREW, HEX CAP, 1/4 - 20 x 1 1/8 ...........................................................................
KIT, PARK BRAKE LATCH (INCLUDES ITEM 25 AND ITEMS 17 - 21 ON
PAGE 5-7) ...................................................................................................................
ASSEMBLY, RACHET ............................................................................................
1
1
4
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
4
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
4
4
2
4
2
2
1
4
4
2
4
1
1
1
1
Page 5-13
5
G
E
GO
15
1G
2
TYPICAL
4 PLACES
3
1E
5
24
8
10
11
1
4
12
6
5
13
14
25
9
8
16
17
TYPICAL
4 PLACES
18
19
15
18
TYPICAL
2 PLACES
REFERENCE
CONTINUOUSLY
VARIABLE POTENTIOMETER—
SECTION 13
TYPICAL
4 PLACES
22
20
24
REFERENCE
WIRE HARNESS—
SECTION 13
23
21
OFF ON
Page 5-14
7
ACCELERATOR PEDAL ASSEMBLY—
ELECTRIC CARRYALL II AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1017696
1013871
0007716
0001624
0000334
1017325
0007473
1018620-01
1017424
1015661
1018174-01
1017962-01
1017378
1017380
1017400
1018042-01
1017743
0008233
1014007
1018043-01
1011694
1018619-01
1011877-02
N/A
0008754
0001241
2
3
QTY QTY
GAS ELEC
4
SUB-ASSEMBLY, ACCELERATOR PEDAL (INCLUDES ITEMS 2 AND 3) ...............
PAD, PEDAL ...........................................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 ....................................
SCREW, HEX CAP, 3/8 - 16 x 1 1/2 ...........................................................................
WASHER, FLAT, 3/8 ...................................................................................................
ASSEMBLY, ACCELERATOR PIVOT ROD ................................................................
NUT, NYLON LOCK, 5/16 - 18 ...................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 3/8 ................................................................
BEARING, PIVOT SUPPORT .....................................................................................
NUT, FLANGE LOCK, 1/4 - 20 ...................................................................................
RETAINER, SPRING ..................................................................................................
SPRING, RETURN .....................................................................................................
CUP, SPRING .............................................................................................................
BUMPER, RETURN SPRING ....................................................................................
LEVER, ACTUATOR ...................................................................................................
WASHER, PLASTIC, 1/2 ............................................................................................
COVER, ACCELERATOR ...........................................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
WASHER, FLAT, TYPE B, 1/4 .....................................................................................
SCREW, HI-LO HEX HEAD, #8 - 18 x 1/2 ..................................................................
SUPPORT, ACCELERATOR PIVOT ROD ..................................................................
SCREW, HEX CAP, 1/4 - 20 x 1 1/8 ...........................................................................
KIT, PARK BRAKE LATCH (INCLUDES ITEM 23 AND ITEMS 17 - 21 ON
PAGE 5-7) ...................................................................................................................
ASSEMBLY, RATCHET ..........................................................................................
NUT, NYLON LOCK, 3/8 x 16 .....................................................................................
WASHER, FLAT, 5/16 .................................................................................................
1
1
4
1
2
1
1
2
1
1
1
1
1
1
1
1
1
5
4
2
1
4
1
1
2
1
Page 5-15
5
G
E
15
1G
1E
Page 5-16
STEERING,
FRONT AND REAR SUSPENSION
6
G
E
16
31
1G
1E
27
29
28
30
21
24
26
19
20
25
17
13
12
18
15
22
16
5
18
14
23
17
21
19
9
7
7
11
8
10
TYPICAL 2
PLACES
20
6
24
2
TYPICAL
3 PLACES
3
4
1
Page 6-2
TYPICAL 2
PLACES
TYPICAL 2
PLACES
STEERING COLUMN
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
28
29
30
31
1013861
1017226
0007174
1019848-01
1016663
1016269
0000334
1016183
0008754
1014288
1011697
1012499
1016181
1012605
1012604
1014217
1014125
1014213
1014126
1015545
1016622
1014214
1014211
1016263
1016156
1017273
1016155-02
1016219
1012565
1012566
1016214
1016154
2
3
QTY QTY
GAS ELEC
4
JOINT, COMPOUND STEERING (INCLUDES ITEMS 2 AND 3) ...............................
SCREW, HEX HEAD CAP, M8 x 1.25 x 30MM ......................................................
WASHER, LOCK, 5/16 ...........................................................................................
KIT, STEERING COLUMN, MOUNTING BRACKET ..................................................
SCREW, PHILLIPS, TYPE A, #12 - 11 x 5/8 ..............................................................
SCREW, HEX WASHER HEAD THREAD FORMING, 5/16 - 18 x 2 ..........................
WASHER, FLAT, 3/8 ...................................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 7 ......................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
SCREW, HEX WASHER HEAD THREAD FORMING, 5/16 - 18 x 3/4 .......................
WASHER, FLAT, 5/16 .................................................................................................
BOOT, STEERING COLUMN .....................................................................................
ASSEMBLY, STEERING COLUMN (INCLUDES ITEMS 14 - 23) ..............................
RING, RETAINING .................................................................................................
WASHER, STEEL, 5/8 ...........................................................................................
SPRING, COMPRESSION ....................................................................................
WEDGE .................................................................................................................
ASSEMBLY, BEARING ..........................................................................................
SEAT, BEARING ....................................................................................................
SHAFT, STEERING COLUMN ...............................................................................
COLUMN, ALUMINUM STEERING .......................................................................
RING, RETAINING .................................................................................................
SEAL, BEARING ....................................................................................................
COVER, STEERING COLUMN ..................................................................................
WHEEL, STEERING ..................................................................................................
NUT, NYLON LOCK, 5/8 - 18 .....................................................................................
PLATE, SCORECARD (CARRYALL I, II, II PLUS AND VI).........................................
ASSEMBLY, SCORECARD PLATE (INCLUDES ITEMS 28 - 31)
(CARRYALL TURF II ONLY) .......................................................................................
SCREW, ROUND HEAD, #12 - 14 x 1 ...................................................................
SPRING, TAPERED COMPRESSION ...................................................................
GRIP, PENCIL ........................................................................................................
CLIP, SCORE CARD ..............................................................................................
1
3
3
1
2
2
4
2
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
3
3
1
2
2
4
2
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
2
2
1
Page 6-3
6
G
E
25
24
28
16
29
30
1G
1
1E
2
27
3
4
23
26
12
11
10
5
9
6
8
7
13
31
32
TYPICAL
3 PLACES
22
TYPICAL
3 PLACES
17
18
19
2
Page 6-4
20
21
14
15
16
STEERING GEAR ASSEMBLY
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1018783-02
1013035
0008990
1018802-01
1018803-01
N/A
N/A
N/A
N/A
1018794-01
1018799-01
1013051
1013052
1018797-01
1018798-01
1013044
N/A
N/A
1018795-01
1018796-01
1018800-01
1018801-01
8754
0001035
0007540
1015597
0007602
1011930
0007555
1012467
1013042
0001624
0000334
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, STEERING GEAR BOX (INCLUDES ITEMS 1 - 21) .............................
SEAL, DUST, PASSENGER SIDE .........................................................................
WRAP, TIE ..............................................................................................................
ASSEMBLY, INNER BALL JOINT ..........................................................................
WASHER, TAB .......................................................................................................
BUSHING, RACK ...................................................................................................
BOX, STEERING GEAR ........................................................................................
BEARING, LOWER PINION ..................................................................................
PINION, STEERING ..............................................................................................
BEARING, UPPER PINION ...................................................................................
RING, C-TYPE STOP ............................................................................................
RING, SNAP ..........................................................................................................
SEAL, DUST, STEERING PINION .........................................................................
GUIDE, STEERING RACK ....................................................................................
SPRING, YOKE ......................................................................................................
NUT, LOCK, RACK SCREW ..................................................................................
SCREW, RACK GUIDE ..........................................................................................
RACK, STEERING .................................................................................................
WASHER, STOP ....................................................................................................
RING, C-TYPE STOP ............................................................................................
SEAL, DUST, DRIVER SIDE ..................................................................................
RING, RETAINING .................................................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
PIN, COTTER, 3/32 x 1 ..............................................................................................
BALL JOINT, LEFT HAND THREAD (INCLUDES ITEMS 25, 26 AND 27) ................
FITTING, THREAD FORM GREASE, 1/4 - 28 .......................................................
NUT, HEX SLOTTED, 3/8 - 24 ...............................................................................
BOOT, DUST...........................................................................................................
NUT, HEX, LEFT HAND THREAD, 1/2 - 20 ................................................................
LINK, RACK AND PINION DRAG ..............................................................................
NUT, HEX, M12 x 1.75 ...............................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 1 1/2 .............................................................................
WASHER, FLAT, 3/8 ...................................................................................................
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
3
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
3
3
Page 6-5
6
G
E
16
TYPICAL
2 PLACES
1G
9
8
1E
REFERENCE
STEERING GEAR
6
7
18
5
11
TYPICAL 4
PLACES
10
9
12
13
2
19
14
15
TYPICAL
3 PLACES
5
10
4
2
3
2
14
5
TYPICAL
2 PLACES
2
4
1
2
16
17
TYPICAL 4
PLACES
20
TYPICAL
3 PLACES
21
Page 6-6
FRONT SUSPENSION, UPPER—
VEHICLE WITH 2-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1016353
1016346
1016350
1016349
0008754
0007539
0001308
0001624
1010138
0002402
1010219
0007555
0007540
1017266
1014235
1010124
1010200
1016385
1011930
0007602
0001035
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, DELTA A-PLATE (INCLUDES ITEMS 2, 3 AND 4) .................................
BUSHING, URETHANE .........................................................................................
SLEEVE, DELTA OUTER .......................................................................................
SLEEVE, DELTA INNER ........................................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
BALL JOINT ...............................................................................................................
NUT, HEX, 1/2 - 20 .....................................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 1 1/2 .............................................................................
NUT, DIMPLED LOCK, 3/8 - 16 ..................................................................................
SCREW, HEX CAP, 3/8 - 16 x 2 1/4 ...........................................................................
ROD, TIE .....................................................................................................................
NUT, HEX, LEFT HAND THREAD, 1/2 - 20 ................................................................
BALL JOINT, LEFT HAND THREAD ..........................................................................
STRAP, A-PLATE ........................................................................................................
SHOCK ABSORBER, FRONT ...................................................................................
PLATE, SPRING MOUNTING ....................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 4 1/4 .............................................................................
ASSEMBLY, DELTA SHOCK AND GEAR SUPPORT .................................................
SEAL, DUST ...............................................................................................................
NUT, SLOTTED HEX, 3/8 - 24 ....................................................................................
PIN, COTTER, 3/32 x 1 ..............................................................................................
2
6
1
2
8
1
1
2
4
4
1
1
1
2
2
1
4
1
3
3
1
2
6
1
2
8
1
1
2
4
4
1
1
1
2
2
1
4
1
3
3
1
Page 6-7
6
G
E
16
REFERENCE
STEERING GEAR
ASSEMBLY
1G
1E
15
17
18
14
16
19
3
30
TYPICAL
4 PLACES
PASSENGER
SIDE ONLY
2
1
5
DRIVER
SIDE ONLY
TYPICAL
4 PLACES
11
21
4
7
22
20
12
8
10
27
TYPICAL
4 PLACES
31
9
29
28
25
27
26
14
Page 6-8
23
13
6
32
10
24
FRONT SUSPENSION, LOWER—
VEHICLE WITH 2-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1010348
1010347
0008067
0007048
1015597
1012030
0008745
0000706
1011892
1011393
1011304
1013135
1011887
0008754
1016387
1016384
1019031-01
1010028
1010150
1016389
1010984
1010005
0007840
0007910
0008755
1016386
1015583
1012303
1014276
0001624
0000357
0000706
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, SPINDLE, DRIVER SIDE (INCLUDES ITEMS 3, 4 AND 5) ...................
ASSEMBLY, SPINDLE, PASSENGER SIDE (INCLUDES ITEMS 3, 4 AND 5) ..........
BUSHING, BRONZE SPINDLE .............................................................................
BUSHING, BRONZE ..............................................................................................
FITTING, GREASE, 1/4 - 28 ..................................................................................
SPRING, TAPERED LEAF .........................................................................................
ECCENTRIC ...............................................................................................................
NUT, HEX, 3/8 - 16 .....................................................................................................
ASSEMBLY, HUB (INCLUDES ITEMS 10 - 13) ..........................................................
PACKAGE, HUB BEARING ....................................................................................
STUD, LUG, 1/2 - 20 ...............................................................................................
SEAL, DOUBLE LIP ...............................................................................................
COVER, DUST .......................................................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 2 3/4 ................................................................
CLEVIS, UPPER DELTA .............................................................................................
NUT, NYLON LOCK, 1/2 - 20 .....................................................................................
WASHER, FLAT, 1/2 ...................................................................................................
BEARING, THRUST ...................................................................................................
WASHER, KINGPIN WAVE ........................................................................................
NUT, LUG ...................................................................................................................
WASHER, FLAT, 3/4 ...................................................................................................
NUT, HEX SLOTTED, 3/4 - 16 ....................................................................................
PIN, COTTER, 5/32 x 1 ..............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................
KINGPIN .....................................................................................................................
BUSHING, URETHANE .............................................................................................
BUSHING, STEEL ......................................................................................................
PLATE, FRONT SPRING RETAINER .........................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/2 ................................................................
WASHER, LOCK, 3/8 .................................................................................................
NUT, HEX, 3/8 - 16 .....................................................................................................
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
Page 6-9
6
G
E
16
REFERENCE
STEERING GEAR
1G
8
1E
18
6
7
22
23
5
5
TYPICAL 4
PLACES
5
10
12
13
9
2
19
11
14
15
TYPICAL
3 PLACES
5
10
4
2
2
3
2
24
5
2
4
1
2
16
17
TYPICAL 4
PLACES
20
TYPICAL
3 PLACES
21
Page 6-10
FRONT SUSPENSION, UPPER—
VEHICLE WITH 4-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1016353
1016346
1016350
1016349
0008754
0007539
0001308
0008861
1010138
0002402
1010219
0007555
0007540
1017266
1018706-01
1010124
1018705-01
1016385
1011930
0007602
0001035
0000320
1019353-01
1019550-01
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, DELTA A-PLATE (INCLUDES ITEMS 2, 3 AND 4) .................................
BUSHING, URETHANE .........................................................................................
SLEEVE, DELTA OUTER .......................................................................................
SLEEVE, DELTA INNER ........................................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
BALL JOINT ...............................................................................................................
NUT, HEX, 1/2 - 20 .....................................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 2 3/4 .............................................................................
NUT, DIMPLED LOCK, 3/8 - 16 ..................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 2 1/4 .............................................................................
ROD, TIE .....................................................................................................................
NUT, HEX, LEFT HAND THREAD, 1/2 - 20 ................................................................
BALL JOINT, LEFT HAND THREAD ..........................................................................
STRAP, A-PLATE ........................................................................................................
SHOCK ABSORBER, FRONT ...................................................................................
PLATE, SPRING MOUNTING ....................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 4 3/4 .............................................................................
ASSEMBLY, DELTA SHOCK AND GEAR SUPPORT .................................................
SEAL, DUST ...............................................................................................................
NUT, SLOTTED HEX, 3/8 - 24 ....................................................................................
PIN, COTTER, 3/32 x 1 ..............................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 1 ...................................................................................
CLAMP, BRAKE CABLE (PART OF BRAKE CABLE ASSEMBLY) .............................
BRACKET, BRAKE CABLE GUIDE ............................................................................
2
6
1
2
11
1
1
2
2
4
1
1
1
1
2
3
4
1
3
3
1
1
2
1
2
6
1
2
11
1
1
2
2
4
1
1
1
1
2
3
4
1
3
3
1
1
2
1
Page 6-11
6
G
E
16
REFERENCE
STEERING GEAR
ASSEMBLY
1G
1E
15
17
18
14
30
16
19
TYPICAL
4 PLACES
PASSENGER
SIDE ONLY
3
2
1
5
DRIVER
SIDE ONLY
TYPICAL
4 PLACES
11
21
4
7
22
20
12
8
10
27
TYPICAL
4 PLACES
31
9
29
28
25
27
26
14
Page 6-12
23
13
6
32
10
24
FRONT SUSPENSION, LOWER—
VEHICLE WITH 4-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1018769-01
1018770-01
0008067
0007048
1015597
1012030
0008745
0000706
1011892
1011393
1011304
1013135
1011887
0008754
1016387
1016384
1019031-01
1010028
1010150
1016389
1010984
1010005
0007840
0007910
0008755
1016386
1015583
1012303
1014276
1010177
0000357
0000706
2
3
QTY QTY
GAS ELEC
4
ASSEMBLY, SPINDLE, DRIVER SIDE (INCLUDES ITEMS 3, 4 AND 5) ...................
ASSEMBLY, SPINDLE, PASSENGER SIDE (INCLUDES ITEMS 3, 4 AND 5) ..........
BUSHING, BRONZE SPINDLE .............................................................................
BUSHING, BRONZE ..............................................................................................
FITTING, GREASE, 1/4 - 28 ..................................................................................
SPRING, TAPERED LEAF .........................................................................................
ASSEMBLY, ECCENTRIC ..........................................................................................
NUT, HEX, 3/8 - 16 .....................................................................................................
ASSEMBLY, HUB (INCLUDES ITEMS 10 - 13) ..........................................................
PACKAGE, HUB BEARING ....................................................................................
STUD, LUG, 1/2 - 20 ..............................................................................................
SEAL, DOUBLE LIP ...............................................................................................
COVER, DUST .......................................................................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 2 3/4 ................................................................
CLEVIS, UPPER DELTA .............................................................................................
NUT, NYLON LOCK, 1/2 - 20 .....................................................................................
WASHER, FLAT, 1/2 ...................................................................................................
BEARING, THRUST ...................................................................................................
WASHER, KINGPIN WAVE ........................................................................................
NUT, LUG ...................................................................................................................
WASHER, FLAT, 3/4 ...................................................................................................
NUT, HEX SLOTTED, 3/4 - 16 ....................................................................................
PIN, COTTER, 5/32 x 1 ..............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................
KINGPIN .....................................................................................................................
BUSHING, URETHANE .............................................................................................
BUSHING, STEEL ......................................................................................................
PLATE, FRONT SPRING RETAINER .........................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 2 ......................................................................
WASHER, LOCK, 3/8 .................................................................................................
NUT, HEX, 3/8 - 16 .....................................................................................................
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
Page 6-13
6
G
E
16
15
1G
1E
2
CARRYALL I GAS ONLY
TYPICAL ON
BOTH SIDES
17
TYPICAL
BOTH SIDES
OF VEHICLE
REAR BRAKE CABLE
REAR BRAKE CABLE
18
1
ELECTRIC
VEHICLES
ONLY
4
3
4
3
15
4
12
2
1
19
21
4
22
7
3
6
9
11
10
16
10
9
13
14
Page 6-14
15
2
20
5
8
TYPICAL 2
PLACES
4
REAR SUSPENSION
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
20
21
22
0007569
1012304
0008754
1012303
1015583
1010145
1013164
1014236
1011415
N/A
N/A
1014902
1014675
1014557
1014555
0008755
1019265-01
1019294-01
1019008-01
1013207
1017235
1014546-02
1014549-02
1014901
1014573
2
3
QTY QTY
GAS ELEC
4
SHACKLE, REAR SPRING (ELECTRIC VEHICLE) ...................................................
SHACKLE, REAR SPRING (GASOLINE VEHICLE) ..................................................
NUT, NYLON LOCK, 3/8 - 16 .....................................................................................
BUSHING, STEEL ......................................................................................................
BUSHING, URETHANE .............................................................................................
NUT, UNF HEX, 3/8 - 24 .............................................................................................
KIT, SHOCK ABSORBER (INCLUDES ITEMS 7, 9 AND 10) ....................................
SHOCK ABSORBER, REAR .................................................................................
KIT, SHOCK ABSORBER CUSHION (INCLUDES 2 EACH OF ITEMS 9 AND 10) ...
RETAINER, SHOCK ABSORBER CUSHION ........................................................
CUSHION, SHOCK ABSORBER ...........................................................................
U-BOLT .......................................................................................................................
SPRING, REAR LEAF ................................................................................................
WASHER, FLAT, 7/16 .................................................................................................
NUT, NYLON LOCK, 7/16 - 24 ...................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ................................................................
PAD, SPRING, DRIVER SIDE ....................................................................................
PAD, SPRING, PASSENGER SIDE ............................................................................
HANGER, BRAKE CABLE (GASOLINE CARRYALL I ONLY) ....................................
HANGER, BRAKE CABLE (ALL OTHER VEHICLES) ..............................................
BUMPER, JOUNCE ...................................................................................................
MOUNT, BUMPER (GASOLINE VEHICLE ONLY) .....................................................
MOUNT, BUMPER (ELECTRIC VEHICLE ONLY) ......................................................
SPACER, OVERLOAD BUMPER ...............................................................................
RETAINER, SPRING ..................................................................................................
4
4
6
4
12
4
1
2
4
8
8
2
2
4
4
6
1
1
2
2
2
2
2
2
6
4
12
4
1
2
4
8
8
2
2
4
4
6
1
1
2
2
2
2
2
Page 6-15
6
G
E
16
TYPICAL BOTH
SIDES OF VEHICLE
1G
2
1E
3
4
6
y
;
y
;
;yy; ;;
yy
7
4
3
;y
yy
;;
y
;
;;
yy
5
8
10
4
3
3
2
11
9
TYPICAL 4
PLACES
1
4
REF.
7
6
1
TYPICAL 4
PLACES
14
1
15
12
13
REFERENCE
REAR SUSPENSION
Page 6-16
TYPICAL 4
PLACES
STABILIZER BAR—ELECTRIC CARRYALL II,
GASOLINE CARRYALL II, TURF II, II PLUS, AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1015760
1015457
1015453
0000808
1016814
0008861
0000357
1016813
0007173
0007174
0001242
1015614
1015613
0007311
0008233
2
3
QTY QTY
GAS ELEC
4
BAR, STABILIZER, 3/4 DIAMETER ...........................................................................
SPACER .....................................................................................................................
MOUNT, COMPRESSION ..........................................................................................
WASHER, FLAT, 3/8 ...................................................................................................
LINK, STABILIZER BAR .............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 3/4 ................................................................
WASHER, LOCK, 3/8 .................................................................................................
BRACKET, STABILIZER BAR MOUNTING ................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 .................................................................
WASHER, LOCK, 5/16 ...............................................................................................
NUT, HEX, 5/16 - 18 ...................................................................................................
SUPPORT, STABILIZER BAR BUSHING ...................................................................
BUSHING, STABILIZER BAR .....................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 2 ......................................................................
NUT, NYLON LOCK, 1/4 - 20 .....................................................................................
1
4
8
8
2
4
4
2
8
8
8
2
2
8
8
1
4
8
8
2
4
4
2
8
8
8
2
2
8
8
Page 6-17
6
G
E
16
1G
1E
Page 6-18
ELECTRICAL SYSTEM—
GASOLINE VEHICLE
7
G
TYPICAL
4 PLACES
17
22
23
1G
21
2
1
24
3
6
4
5
7
8
3
25
9
9
10
12
11
20
19
14
18
13
26
16
17
15
19
20
27
28
24
29
CARRYALL I
VEHICLE ONLY
REFERENCE
UNITIZED TRANSAXLE
TYPICAL
3 PLACES
32
33
TYPICAL 2
PLACES
33
Page 7-2
31
30
Clu
bC
ar
FORWARD AND REVERSE SHIFTER ASSEMBLY—
GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
1016947
1012594
1016342
0008057
1012431
1014808
1014727
1014807
0008058
1014145
1014089
1014065
1013590
1013589
1013587
1013591
0008717
1010954
1019515-01
1015409
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1016727-01
0007893
1012333
1013198
1012987
0008248
0008233
1016201
0008251
1018558-01
0000332
1019226-01
1012285
1018962-01
32
33
1010434
1014306
2
3
QTY
4
ASSEMBLY, FORWARD AND REVERSE SHIFTER (INCLUDES ITEMS 1 - 17) ...................
SCREW, MACHINE, #4 - 40 x 1 1/2 ...................................................................................
BASE, FORWARD AND REVERSE SHIFTER ...................................................................
NUT, HEX HEAD, #4 - 40 ....................................................................................................
WASHER, FLAT, #4 .............................................................................................................
SWITCH, LIMIT ...................................................................................................................
WASHER, NYLON FLAT, #4 ...............................................................................................
SWITCH, LIMIT ...................................................................................................................
WASHER, LOCK, #4 ...........................................................................................................
BUSHING, BRONZE ...........................................................................................................
KIT, NEUTRAL LOCK-OUT CAM (INCLUDES ITEM 11) ...................................................
WASHER, FLAT .............................................................................................................
SPRING, FORWARD AND REVERSE CAM ......................................................................
RING, RETAINING ..............................................................................................................
WELDMENT, FORWARD AND REVERSE BELL CRANK .................................................
PIN, ROLL, 1/8 ....................................................................................................................
NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................
STUD, BALL, 1/4 - 28 x 1/4 .................................................................................................
CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) (CARRYALL I ONLY) .................
CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) (CARRYALL II, TURF II,
AND II PLUS) .........................................................................................................................
CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) (CARRYALL VI ONLY) ...............
NUT, HEX, #10 - 32 .............................................................................................................
JOINT, BALL .......................................................................................................................
SCREW, PHILLIPS OVAL COUNTERSUNK MACHINE, #8 - 32 x 5/8 ...................................
HANDLE, FORWARD AND REVERSE SWITCH ....................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ...................................................................
NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................
WASHER, WAVE, 3/8 ..............................................................................................................
SCREW, PHILLIPS HEAD, 1/4 - 20 x 1 (CARRYALL I ONLY) .................................................
RETAINER, CABLE (CARRYALL I ONLY) ...............................................................................
WASHER, FLAT, 1/4 (CARRYALL I ONLY) ..............................................................................
BRACKET, TRANSMISSION CABLE SUPPORT ....................................................................
SCREW, THREAD ROLLING, 1/4 - 20 x 5/8 ...........................................................................
KIT, FORWARD AND REVERSE SWITCH COVER (INCLUDES ITEM 32)
(CARRYALL I, II, TURF II AND II PLUS) .................................................................................
BARREL, PLASTIC .............................................................................................................
WASHER, FLAT, TYPE B, 1/4 ..................................................................................................
1
2
1
4
4
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
4
5
1
1
1
1
1
3
1
2
4
Page 7-3
7
G
17
1G
14
2
13
FORWARD / REVERSE
ASSEMBLY
CK
B LA
FRAME
GROUND
RE D
12
E
WHIT
CK
1
RE
WHIT
TE
I
H
D/W
YE L
CK
B LA
2
1
O
E
BL U
LOW
GE
RA N
/
RED
BLA
E
WHIT
REVERSE
BUZZER
I
OIL
LIGHT
S
E
WHIT
ITE
/ WH
RED
ORANGE
LIMIT
SWITCHES
CK
BLA REEN
G
ORA
CK
BLA
ITE/
E
WHIT
CK
/ BLA
5
18
4
17
NGE
FUEL TANK
2
E
WHIT
BLA
ORANGE
BLACK
WH
CK
BL U
E
FRAME
GROUND
RED
VOLTAGE
REGULATOR
RE D
R ED
E
BL U
O RA
FUSE
BLOCK
YELLOW
BLACK
UND
ED
RAID
B
GRO
IRE
W
IRE
ND W
ROU
DG
AIDE
BR
WHIT
E/B
K
LAC
WHIT
22
E
STARTER /
GENERATOR
F2
DF
A1
8
F1
A2
N
EE
GR
RPM LIMITER
RED
ENGINE
WHITE
/ BLACK
YELLOW
OIL
SENDING
UNIT
BLACK
11
BATTERY
YELLOW
BLA C K
16
FRAME
GROUND
19
20
RED ITE
WH
NGE
9
ORA N G
E
YE L L O W
21
RED
WHITE / BLACK
SOLENOID
YELLOW
WHITE
23
7
Page 7-4
1
EN
GRE
3
15
FUEL
GAUGE
CK
BL A
10
CK
6
G
RED / WHITE
2
M-
M+
LOW
YEL BLUE
WHITE
BLUE
LIMIT
SWITCHES
KEY
SWITCH
E
YELLOW
YELLOW
BLA
BL U
CK
A
L
E/B
WIRING—GASOLINE CARRYALL I
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1018893-02
N/A
N/A
N/A
1015769
N/A
N/A
N/A
N/A
N/A
N/A
1014119
N/A
N/A
N/A
N/A
1012382
N/A
N/A
N/A
1015920
1015737
1015332
1018373-01
2
3
QTY
4
WIRE HARNESS ASSEMBLY (INCLUDES ITEMS 1 - 10) .....................................................
WIRE ASSEMBLY, #18 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 WHITE, #18 WHITE/BLACK ..........................................................
WIRE ASSEMBLY, #18 YELLOW, #16 BLUE ......................................................................
WIRE ASSEMBLY, #6 WHITE .............................................................................................
WIRE ASSEMBLY, #18 BLACK ...........................................................................................
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 RED, #16 ORANGE ......................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #6 RED .....................................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK (PART OF REVERSE BUZZER KIT) .....................................
WIRE ASSEMBLY, #18 BLUE .................................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #18 ORANGE (PART OF ELECTRICAL COMPONENT BOX) .................
WIRE ASSEMBLY, #18 ORANGE ...........................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #6 BRAIDED GROUND ............................................................................
WIRE ASSEMBLY, #10 RED (PART OF ELECTRICAL COMPONENT BOX) .........................
WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................
WIRE ASSEMBLY, #6 GREEN ................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 7-5
7
G
17
1G
15
2
14
FORWARD / REVERSE
ASSEMBLY
CK
B LA
FRAME
GROUND
RE D
13
E
WHIT
K
1
RE
E
WHIT
E
T
I
H
D/W
YE L
CK
B LA
2
1
ORA
E
BL U
LOW
BLA
ITE
/ WH
RED
N GE
G
3
REVERSE
BUZZER
I
OIL
LIGHT
S
RED
16
ITE
/ WH
ORANGE
E
WHIT
LIMIT
SWITCHES
CK
BLA EEN
GR
FUEL
GAUGE
ORA
K
AC
E/BL
E
WHIT
5
19
4
18
NGE
FUEL TANK
CK
/ BLA
2
E
WHIT
BLA
CK
BL U
E
FRAME
GROUND
SOLENOID
21
16
RED
VOLTAGE
REGULATOR
RE D
E
BL U
R ED
N
O RA
IRE
ND W
ROU
DG
AIDE
BR
GE
CK
BLA
WHIT
YELLOW
BLACK
22
E
STARTER /
GENERATOR
DF
F1
A2
N
EE
GR
RPM LIMITER
11
12
ENGINE
RED
YELLOW
WHITE
OIL
SENDING
UNIT
/ BLACK
BLA C K
YE L
YELLOW LOW
WHITE
BLA C K
BATTERY
K
LAC
F2
A1
9
ORA N G
YE L L O W E
E/B
WHIT
FUSE
BLOCK
10
FRAME
GROUND
17
20
7
RED ITE
WH
RED
WHITE / BLACK
1
N
RE E
ORANGE
BLACK
T
WHI
CK
BL A
23
8
Page 7-6
CK
6
G
RED / WHITE
2
M-
M+
LOW
YEL BLUE
WHITE
BLUE
LIMIT
SWITCHES
KEY
SWITCH
E
YELLOW
YELLOW
C
BLA
BL U
K
C
A
/ BL
WIRING—GASOLINE CARRYALL II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1016299-02
N/A
N/A
N/A
1015769
1016297
N/A
1016380
N/A
N/A
N/A
N/A
1014119
N/A
N/A
N/A
N/A
1012382
N/A
N/A
N/A
1015737
1015332
1018373-01
2
3
QTY
4
WIRE HARNESS ASSEMBLY (INCLUDES ITEMS 1 - 11) .....................................................
WIRE ASSEMBLY, #16 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 WHITE, #18 WHITE/BLACK ..........................................................
WIRE ASSEMBLY, #18 YELLOW, #16 BLUE ......................................................................
WIRE ASSEMBLY, #6 WHITE .............................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 GREEN ..........................................................................................
WIRE ASSEMBLY, #6 BLACK .............................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 RED, #16 ORANGE ......................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #6 RED .....................................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK (PART OF REVERSE BUZZER KIT) .....................................
WIRE ASSEMBLY, #18 BLUE .................................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #18 ORANGE (PART OF ELECTRICAL COMPONENT BOX) .................
WIRE ASSEMBLY, #18 ORANGE ...........................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #10 RED (PART OF ELECTRICAL COMPONENT BOX) .........................
WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................
WIRE ASSEMBLY, #6 GREEN ................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 7-7
7
G
17
2
1G
1
10
TYPICAL 2
PLACES
11
REFERENCE
ACCELERATOR CABLE
12
3
13
ORANGE WIRE
ASSEMBLY
15
10
19
TYPICAL 2
PLACES
14
17
TYPICAL 2
PLACES
20
4
18
2
5
TYPICAL 2
PLACES
16
TYPICAL 2
PLACES
10
21
22
23
2
TYPICAL 2
PLACES
26
TYPICAL 2
PLACES
24
5
25
TO FRAME
GROUND
6
REFERENCE
ACCELERATOR ROD
FRO
NT
VEH OF
ICLE
7
8
28
Page 7-8
27
9
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—
CARRYALL I, II, AND TURF II
ITEM
PART NO.
DESCRIPTION
1
1018276-01
2
3
QTY
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1015372
1015752
1013589
1015373
1014145
1014065
1010954
1015345
0008717
0008057
0008058
1014807
1014808
1012431
N/A
BOX, ELECTRICAL COMPONENT, COMPLETE
(INCLUDES ITEMS 1 - 25 AND 1018893-02 - SEE PAGE 7-5) (CARRYALL I ONLY) ............
BOX, ELECTRICAL COMPONENT, COMPLETE
(INCLUDES ITEMS 1 - 25 AND 1016299-02 - SEE PAGE 7-7 or 7-15)
(CARRYALL II AND TURF II) ...................................................................................................
COVER, ELECTRICAL COMPONENT BOX ......................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ............................................................................................
RING, RETAINING ..............................................................................................................
CAM, ELECTRICAL BOX ....................................................................................................
BUSHING, BRONZE ...........................................................................................................
WASHER, FLAT ..................................................................................................................
STUD, BALL, 1/4 - 28 ..........................................................................................................
ASSEMBLY, BELL CRANK SHAFT .....................................................................................
NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................
NUT, HEX, #4 - 40 ...............................................................................................................
WASHER, LOCK, #4 ...........................................................................................................
SWITCH, LIMIT ...................................................................................................................
SWITCH, LIMIT ...................................................................................................................
WASHER, FLAT, #4 .............................................................................................................
WIRE ASSEMBLY, #16 ORANGE .......................................................................................
16
17
18
19
20
21
22
23
24
25
26
27
28
1015878
1018561-02
1015777
0007893
0001242
1013609
1012295
1015737
1015741
1015371
1015405
0001241
0007473
SCREW, HEX HEAD MACHINE, #4 - 40 x 1 5/8 ................................................................
SCREW, HEX WASHER HEAD HI-LO, 1/4 - 15 x 1 1/2 .....................................................
ASSEMBLY, VOLTAGE REGULATOR .................................................................................
NUT, HEX, #10 - 32 .............................................................................................................
NUT, HEX, 5/16 - 18 ............................................................................................................
SOLENOID, 12 VOLT ..........................................................................................................
FUSE, 10 AMP ....................................................................................................................
WIRE ASSEMBLY, #10 RED ...............................................................................................
BLOCK, FUSE ....................................................................................................................
BOX, ELECTRICAL COMPONENT ....................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 2 .............................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ................................................................................................
1018276-02
7
G
1
1
1
5
1
1
2
1
1
1
1
4
2
1
1
2
1
2
1
1
2
2
1
1
1
1
1
2
2
2
Page 7-9
17
1G
TYPICAL
4 PLACES
ON
OFF
7
5
6
10
M-
1
8
2
TYPICAL
4 PLACES
11
12
9
M+
AS SEEN
FROM FRONT
DRIVER SIDE
OF VEHICLE,
BODY
REMOVED
4
3
2
1
OFF ON
19
TYPICAL
2 PLACES
17
18
13
CA
RR
YA
L
L
15
16
15
20
TYPICAL
3 PLACES
Page 7-10
14
ELECTRICAL COMPONENTS, FRONT BODY—
GASOLINE CARRYALL I, II, TURF II AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
1016859
1016849
1016851
N/A
1011229
1015720
1018306-01
1018263-01
1018264-01
1018511-01
1018307-01
1018345-02
1012505
1016630
1015103
N/A
N/A
1015104
1011610
1011571
1019009-01
2
3
QTY
4
KIT, REVERSE BUZZER (INCLUDES ITEMS 2, 3 AND 4) .....................................................
SCREW, PAN HEAD HILO, #4 - 24 x 5/16 ..........................................................................
BUZZER, REVERSE ...........................................................................................................
WIRE ASSEMBLY, #18 BLACK ...........................................................................................
NUT, K LOCK, #6 - 32 .............................................................................................................
BOLT, HEX WASHER HEAD, # 6 - 32 x 1/2 ............................................................................
ASSEMBLY, SCREW AND WASHER (QUANTITY OF 5 FOR CARRYALL II PLUS) ..............
SWITCH, KEY (CARRYALL I, II AND TURF II) .......................................................................
SWITCH, KEY (CARRYALL II PLUS ONLY) ............................................................................
WASHER .................................................................................................................................
NUT, KEY SWITCH .................................................................................................................
CAP, KEY SWITCH .................................................................................................................
KEY (PAIR) ..............................................................................................................................
LIGHT, OIL WARNING .............................................................................................................
GAUGE, FUEL (INCLUDES ITEMS 15 AND 16) ....................................................................
NUT, BRASS .......................................................................................................................
WASHER, EXTERNAL TOOTH LOCK ................................................................................
BRACKET, FUEL GAUGE .......................................................................................................
WASHER, LOCK, #8 ...............................................................................................................
NUT, HEX, #8 - 32 ..................................................................................................................
RETAINER, HARNESS ...........................................................................................................
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
6
3
1
2
2
3
Page 7-11
7
G
17
22
23
H
1G
O
U
R
S
24
1
28
2
3
VOLTAGE
LIMITER
MOUNTING
4
TIE WRAP
5
29
30
25
27
TYPICAL
3 PLACES
26
HOUR METER
MOUNTING
TYPICAL
2 PLACES
6
8
7
19
15
14
13
12
11
10
9
16
18
HEADLIGHT
SWITCH
21
17
20
HEADLIGHT
MOUNTING
Page 7-12
HEADLIGHTS AND HOUR METER—
GASOLINE CARRYALL TURF II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0007893
0001016
0000183
1017721
1010909
0008990
1016897-01
1016897-02
1017066
1017059
1013461
1017060
1017065
1017061
1017062
0007893
1017064
1016880
1016879
0004034
1013857
1013578
1012285
1013547
N/A
N/A
1016862
N/A
N/A
N/A
2
3
QTY
4
NUT, HEX, #10 - 32 .................................................................................................................
WASHER, LOCK, #10 .............................................................................................................
WASHER, FLAT, #10 ...............................................................................................................
VOLTAGE LIMITER .................................................................................................................
SCREW, MACHINE HEAD, #10 - 32 x 1 1/4 ...........................................................................
WRAP, TIE ...............................................................................................................................
ASSEMBLY, HEADLIGHT, DRIVER SIDE (INCLUDES ITEMS 9 - 18) ...................................
ASSEMBLY, HEADLIGHT, PASSENGER SIDE (INCLUDES ITEMS 9 - 17 AND 19) .............
HARNESS, HEADLIGHT WIRE ..........................................................................................
LOCK, BULB COLLAR ........................................................................................................
SCREW, HI-LO, #10 - 16 ....................................................................................................
BULB, HALOGEN ...............................................................................................................
RETAINER, HEADLIGHT ....................................................................................................
LENS, HEADLIGHT ............................................................................................................
ASSEMBLY, TURN SIGNAL LENS .....................................................................................
NUT, HEX, #10 - 32 .............................................................................................................
BRACKET, MOUNTING ......................................................................................................
BEZEL, HEADLIGHT, DRIVER SIDE...................................................................................
BEZEL, HEADLIGHT, PASSENGER SIDE .........................................................................
SWITCH, LIGHT (INCLUDES ITEM 21) ..................................................................................
KNOB, LIGHT SWITCH ......................................................................................................
KIT, HOUR METER, 12 VOLT (INCLUDES ITEMS 23 - 30) ...................................................
SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 .....................................................................
BRACKET, HOUR METER MOUNTING .............................................................................
WIRE ASSEMBLY, #18 BLACK ...........................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
KIT, HARDWARE, HOUR METER MOUNTING (INCLUDES ITEMS 28 - 30) ....................
SCREW, ROUND HEAD, #6 - 32 x 1/2 ..........................................................................
NUT, HEX, #6 - 32 .........................................................................................................
WASHER, LOCK, #6 - 32 ..............................................................................................
1
1
1
1
1
4
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
3
3
3
Page 7-13
7
G
RIGHT
HEADLIGHT
17
GRE
EN
BLUE
VOLTAGE LIMITER
WHIT
E
1G
LEFT
HEADLIGHT
K
25
AC
UE
BL
BL
24
K
AC
N
GREE
BLUE
BL
K
AC
BL
WHIT
15
2
E
14
UE
BL
B
BLA
RE D
E
WHIT
CK
RE
E
WHIT
E
T
HI
D/W
YE
BLU
CK
A
L
B
/
KEY
SWITCH
E
CK
B LA
2
E
BL U
W
L LO
2
ORANGE
RED / WHITE
S
WHITE
BLUE
ORA
REVERSE
BUZZER
OIL
LIGHT
G
FUEL
GAUGE
13
YEL
LOW
LIGHT
SWITCH
/W
RED
E
HITE
LIMIT
SWITCHES
CK
BLA EEN
GR
YELLOW
ORA
K
LAC
E
WHIT
HOUR
METER
2
BLA
CK
31
K
RE D
SOLENOID
16
21
RED
FRAME
GROUND
RED ITE
WH
K
AC
BL
RED
LOW
O
FUEL TANK
4
VOLTAGE
REGULATOR
R ED
UND
RO
ED G
E
ID
BRA
GE
R AN
CK
BLA
WHIT
YELLOW
BLACK
22
29
A2
N
EE
GR
ENGINE
RED
YELLOW
WHITE
OIL
SENDING
UNIT
/ BLACK
BLA C K
12
BATTERY
DF
RPM LIMITER
CK
YELL
YELLOW OW
BLA C K
FRAME
GROUND
17
STARTER /
GENERATOR
F1
9
BLA
E
F2
A1
ORA N G
YE L L O W E
28
K
LAC
E/B
WHIT
10
WHITE
23
7
20
WIR
FUSE
BLOCK
11
19
30
L UE
FUSE
E
BL U
BLAC
NGE
27
B
YEL
6
FRAME
GROUND
CK
/ BLA
E
WHIT
1
ORANGE
BLACK
WH
CK
EN
GRE
RED
CK
BL A
BLA
18
B
ITE/
WHITE / BLACK
/
RED
E
WHIT
U
BL
Page 7-14
N GE
E
WHIT
1
26
5
3
16
I
BLUE
LIMIT
SWITCHES
1
LOW
YEL BLUE
BLACK
FORWARD / REVERSE
ASSEMBLY
M-
M+
YELLOW
YELLOW
FRAME
GROUND
K
LAC
8
WIRING—
GASOLINE CARRYALL TURF II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1016299-02
N/A
N/A
N/A
1015769
1016297
N/A
1016380
N/A
N/A
N/A
N/A
1014119
N/A
N/A
N/A
N/A
1012382
N/A
N/A
N/A
1015737
1015332
1018373-01
1016858
N/A
N/A
N/A
0008106
N/A
N/A
N/A
N/A
2
3
QTY
4
WIRE HARNESS ASSEMBLY (INCLUDES ITEMS 1 - 11) .....................................................
WIRE ASSEMBLY, #16 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 WHITE, #18 WHITE/BLACK ..........................................................
WIRE ASSEMBLY, #18 YELLOW, #16 BLUE ......................................................................
WIRE ASSEMBLY, #6 WHITE .............................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 GREEN ..........................................................................................
WIRE ASSEMBLY, #6 BLACK .............................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 RED, #16 ORANGE ......................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #6 RED .....................................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK (PART OF REVERSE BUZZER KIT) .....................................
WIRE ASSEMBLY, #18 BLUE .................................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #18 ORANGE (PART OF ELECTRICAL COMPONENT BOX) .................
WIRE ASSEMBLY, #18 ORANGE ...........................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #10 RED (PART OF ELECTRICAL COMPONENT BOX) .........................
WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................
WIRE ASSEMBLY, #6 GREEN ................................................................................................
WIRE HARNESS, HEADLIGHT (INCLUDES ITEMS 24 - 29) .................................................
WIRE ASSEMBLY, #16 BLUE .............................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 YELLOW (INCLUDES ITEM 27) ....................................................
FUSE, 20 AMP ..............................................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #18 RED (PART OF HOUR METER KIT) .................................................
WIRE ASSEMBLY, #18 BLACK (PART OF HOUR METER KIT) .............................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 7-15
7
G
17
1G
2
15
16
CK
B LA
RE D
1
CK
B LA
E
WHIT
ORA
N GE
ITE
/ WH
GRE
CK
/ BLA
EN
B
FORWARD / REVERSE
ASSEMBLY
S
K
LAC
MM+
ITE
/ WH
RED
A
YE L
BL U
LOW
KEY
SWITCH
3
REVERSE
BUZZER
I
G
FUEL
GAUGE
/W
RED
HITE
ORA
N GE
BR
4
ITE
/ WH
CK
/ BLA
RED ROWN
B LIMIT
RELAY
NC
6
FUEL TANK
WN
BRO ROWN ITE
B WH
NO
CK
GREEN
NO
COIL
WHITE
20
18
ORANG
E
BLU E
RED
FRAME
GROUND
SOLENOID
RED
RE D
VOLTAGE
REGULATOR
WHIT
RED
WHITE / BLACK
18
5
COIL
SONIC
WELD
19
ORANG
E
ORANG / WHITE
E
NC
CK
BLA
BL A
O RA
R ED
E
IDED
BRA
NGE
ND
ROU
G
E
WHIT
YELLOW
BLACK
CK
/ BLA BLACK
E/
H
W IT LACK
B E
WHIT
24
STARTER /
GENERATOR
F2
DF
A1
F1
YE L L O W
RED
9
A2
RPM LIMITER
10
OIL
SENDING
UNIT
WHITE
/ BLACK
WHITE
/ BLACK
BLA C K
YE L L
YELLOW OW
WHITE
BLA C K
23
N
EE
GR
ENGINE
YELLOW
13
BATTERY
21
E
WIR
FUSE
BLOCK
11
ORANGE
1
OWN
ORANGE
BLACK
TE
WHI
FRAME
GROUND
BLA C K
8
22
Page 7-16
R ED
17
SWITCH
ORANGE
RED / WHITE
ORA
ITE
/ WH
RED
N GE
OIL
LIGHT
S
ORANGE / WHITE
2
E
LOW
YEL L U E
B
WHITE / BLACK
LIMIT
SWITCHES
B
YELLOW
YELLOW
FRAME
GROUND
14
12
7
WIRING—GASOLINE CARRYALL II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1016895-02
N/A
N/A
N/A
N/A
N/A
1015769
N/A
1016380
N/A
N/A
N/A
N/A
1014119
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1015332
1018373-01
1012382
1015737
2
3
QTY
4
WIRE HARNESS ASSEMBLY, CARRYALL II PLUS (INCLUDES ITEMS 1 - 12) ....................
WIRE ASSEMBLY, #16 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE ..........................................................................
WIRE ASSEMBLY, #18 YELLOW/#18 GREEN ...................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 BROWN .........................................................................................
WIRE ASSEMBLY, #6 WHITE .............................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ..............................................................................
WIRE ASSEMBLY, #6 BLACK .............................................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, #16 RED, #16 ORANGE ......................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #6 RED .....................................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLUE .................................................................................................
WIRE ASSEMBLY, #18 ORANGE (PART OF ELECTRICAL COMPONENT BOX) .................
WIRE ASSEMBLY, #18 ORANGE ...........................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................
WIRE ASSEMBLY, #6 GREEN ................................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #10 RED (PART OF ELECTRICAL COMPONENT BOX) .........................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 7-17
7
G
17
RIGHT
HEADLIGHT
VOLTAGE LIMITER
1G
GRE
GROUND
TERMINAL
BLOCK
EN
BLUE
HORN
WHIT
E
6
BL
LEFT
HEADLIGHT
4
5
N
GREE
A
BL
K
AC
BL
UE
ITE
K
WH
AC
K
BL
AC
BL
32
CK
K
AC
BL
E
T
CK
GE
HI
AN BLA
W
OR
U
BL
1
K
AC
BL
UE
BL
FRAME
GROUND
E
31
ITE
WH
K
AC
BL
3
D
RE
K
AC
BL
N
EE
GR
2
RE
HIT
D/W
BL
E
YE
UE
O
LL
W
L
YE
ORANGE
RED/WHITE
M-
A
KEY
SWITCH
34
OIL
LIGHT
S
BLUE
BLUE
S
B
FRONT
REVERSE
BUZZER
G
BLACK
ORANGE
M+
W
LO
I
WHITE
33
K
AC
/ BL
E
WHIT
E
BLU
BLUE
7
FUEL
GAUGE
GE
AN
OR
N
OW
BR
10
OW
LL
YE
TE
HI
/W
LIGHT
SWITCH
15
11
29
ORANGE
YELLOW
GREEN
RED/WHITE
WHITE/BLACK
RED/WHITE
YELLOW
RED
BLUE
BROWN
BLACK
NC
COM
THREE PIN
CONNECTOR
24
PARK
LIMIT
SWITCH
28
25
DIMMER
SWITCH
GE
AN
OR
RED
TWO PIN
CONNECTOR
E
HIT
D/W
RE
21
NC
22
COM BRAKE
LIMIT
SWITCH
23
27
26
Page 7-18
BROW
HORN
BUTTON
N
ORANGE/WHITE
12
71
G1
FORWARD / REVERSE
LEVER
LIMIT
SWITCHES
8
2
D
ORA
NGE
N
OW
BR
WH
RED
K
AC
/BL
ITE
NC
K
AC
BL
N
OW
BR N
W
O
BR
IT E
WH
NC
NO
COIL
K
AC
BL
ORA
NGE
BLU
E
RED
FRAME
GROUND
SOLENOID
UE
BL
ED
AID
BR
YELLOW
ND
OU
GR
WH
FUSE
BLOCK
YEL
37
D
RE E
IT
WH
IT E
WH
D/
RE LOW
L
YE ED
R
GE
AN
OR
IT E
WH
N/
E
E
GR
14
36
35
UE
BL
VOLTAGE
REGULATOR
N
EE
GR
13
COIL
NO
RED
SONIC
WELD
WH I T E
FUEL TANK
LIMIT
SWITCH
RELAY
ORA
NGE
/
ITE
RE
WI
K
CK
LA
AC
/B
BL
IT E
WH
ITE
WH
K
AC
BL
STARTER /
GENERATOR
38
F2
DF
A1
BLU
E
F1
LOW
16
A2
N
EE
GR
RPM LIMITER
ENGINE
WHIT
E/BL
ACK
BLAC
K
OIL
SENDING
UNIT
YE L
LOW
BLAC
K
YELL
FRAME
GROUND
WHI
BLA
CK
BLACK
40
39
BLACK
WHITE/BLACK
YELLOW
RE
E
HIT
D /W
RE
35
YELLOW
D/W
RE
9
1
E
HIT
RED
O
E
NG
RA
TE
OW
YELL
OW
17
18
19
30
BLUE
GREEN/WHITE
20
7
YELLOW
WHITE
YEL
L
K
AC
BL
D
RE
RED/WHITE
RED/WHITE
K
AC
BL
REAR
REVERSE
BUZZER
BATTERY
33
BRO
WN
B LA
CK
BL
AC
K
OW
RE
D
FRAME
GROUND
BR
OW
N
N
W
TE
HI BRO
W
K
AC
BL
RIGHT
BRAKE
LIGHT
BLA
BR
CK
OW
N
RE
D
LEFT
BRAKE
LIGHT
WIRING—GASOLINE CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1019695-02
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1016380
1015769
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1014119
N/A
N/A
N/A
N/A
N/A
N/A
1015332
1015737
1018373-01
1012382
2
3
QTY
4
HARNESS, WIRE (INCLUDES ITEMS 1 - 29) ........................................................................
WIRE ASSEMBLY, #16 WHITE ...........................................................................................
WIRE ASSEMBLY, #18 BLUE .............................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #18 BLUE .............................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #14 BLACK, #18 BLACK ......................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 BROWN .........................................................................................
WIRE ASSEMBLY, #14 YELLOW ........................................................................................
WIRE ASSEMBLY, #18 BROWN .........................................................................................
WIRE ASSEMBLY, #18 GREEN AND #18 YELLOW ..........................................................
WIRE ASSEMBLY, #16 RED AND #16 ORANGE ...............................................................
WIRE ASSEMBLY, #18 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 ORANGE .......................................................................................
WIRE ASSEMBLY, #16 YELLOW ........................................................................................
WIRE ASSEMBLY, # 6 BLACK ............................................................................................
WIRE ASSEMBLY, # 6 WHITE ............................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ..............................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE AND #18 BLUE ...................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #18 WHITE ...........................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ..........................................................................
WIRE ASSEMBLY, #16 BROWN .........................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #16 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #16 ORANGE .......................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ..........................................................................
WIRE ASSEMBLY, #6 RED .....................................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #18 BLACK (PART OF REVERSE BUZZER KIT) .....................................
WIRE ASSEMBLY, #18 BLUE .................................................................................................
WIRE ASSEMBLY, #18 ORANGE (PART OF ELECTRICAL COMPONENT BOX) .................
WIRE ASSEMBLY, #18 BLACK ...............................................................................................
WIRE ASSEMBLY, #10 BRAIDED GROUND WIRE ................................................................
WIRE ASSEMBLY, #10 RED (PART OF ELECTRICAL COMPONENT BOX) .........................
WIRE ASSEMBLY, #6 GREEN ...............................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Page 7-19
7
G
8
17
7
1G
2
TYPICAL 2
PLACES
9
3
4
10
5
6
REFERENCE
ACCELERATOR CABLE
DIODE
ASSEMBLY
30
1
14
15
11
31
16
TYPICAL
2 PLACES
33
12
30
ORANGE WIRE
ASSEMBLY
29
8
17
27
28
TYPICAL 2
PLACES
13
23
24
20
26
20
20
10
32
TYPICAL 2
PLACES
FRO
NT
VEH OF
ICLE
17
8
18
TYPICAL 2
PLACES
22
TYPICAL 2
PLACES
35
34
25
REFERENCE
ACCELERATOR ROD
19
20
21
Page 7-20
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE—
CARRYALL II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1018277-01
2
3
QTY
4
G
1
2
3
4
5
6
7
8
9
10
11
1017239
0008450
0000183
1017243
0001016
0001017
1015372
1015752
0001242
0007893
1014948
BOX, ELECTRICAL COMPONENT, COMPLETE
(INCLUDES ITEMS 1 - 31 AND WIRE HARNESS 1016895-02 - SEE PAGE 7-17)
(FOR CARRYALL II PLUS ONLY) ............................................................................................
BOX, ELECTRICAL COMPONENT, COMPLETE
(INCLUDES ITEMS 1 - 31 AND WIRE HARNESS 1019695-02 - SEE PAGE 7-19)
(FOR CARRYALL VI ONLY) .....................................................................................................
RELAY .................................................................................................................................
SCREW, HEX HEAD MACHINE, #10 - 24 x 1/2 .................................................................
WASHER, FLAT, #10 ...........................................................................................................
BRACKET, RELAY MOUNTING ..........................................................................................
WASHER, LOCK, #10 .........................................................................................................
NUT, HEX, #10 - 24 .............................................................................................................
COVER, ELECTRICAL COMPONENT BOX ......................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ............................................................................................
NUT, HEX, 5/16 - 18 ............................................................................................................
NUT, HEX, #10 - 32 .............................................................................................................
ASSEMBLY, DIODE ............................................................................................................
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
N/A
1013609
1014807
1013589
1015373
1014145
1014065
1015345
1010954
0008717
1016997
1012295
1015737
1015741
1015405
1017238
1015878
1012431
0008057
WIRE ASSEMBLY, #18 ORANGE .......................................................................................
SOLENOID .........................................................................................................................
SWITCH, LIMIT ...................................................................................................................
RING, RETAINING ..............................................................................................................
CAM, ELECTRICAL BOX ....................................................................................................
BUSHING, BRONZE ...........................................................................................................
WASHER, FLAT ..................................................................................................................
ASSEMBLY, BELL CRANK SHAFT .....................................................................................
STUD, BALL, 1/4 - 28 ..........................................................................................................
NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................
BOX, ELECTRICAL COMPONENT .....................................................................................
FUSE, 10 AMP.....................................................................................................................
WIRE ASSEMBLY, #10 RED ...............................................................................................
BLOCK, FUSE ....................................................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 2 ........................................................................................
REGULATOR, VOLTAGE .....................................................................................................
SCREW, HEX HEAD MACHINE, #4 - 40 x 1 5/8 ................................................................
WASHER, FLAT, #4 .............................................................................................................
NUT, HEX, #4 - 40 ...............................................................................................................
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
2
4
31
32
33
34
35
0008058
1016423
1018561-02
0001241
0007473
WASHER, LOCK, #4 ...........................................................................................................
FUSE, 20 AMP (CARRYALL VI ONLY) ....................................................................................
SCREW, HEX WASHER HEAD HI-LO, 1/4 - 15 x 1 1/2 ..........................................................
WASHER, FLAT, 5/16 ..............................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ................................................................................................
2
3
1
2
2
1018277-02
7
1
1
1
1
1
1
1
1
1
5
2
2
1
Page 7-21
17
14
13
1G
M-
1
2
11
10
AS SEEN
FROM FRONT
DRIVER SIDE
OF VEHICLE,
BODY
REMOVED
M+
8
9
12
6
7
5
3
1
TYPICAL
2 PLACES
4
2
23
19
22
34
32
27
31
26
30
25
24
20
28
21
33
29
17
16
18
15
Page 7-22
ELECTRICAL COMPONENTS, FRONT BODY—
GASOLINE CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
0008639
1016859
1016851
1016849
N/A
1017721
1010909
0000183
0001016
0007893
1016356
1013357
1015720
1011229
0004029
0007820
1019551-01
1011825
0000304
0000332
0008233
1016897-01
1016897-02
1017066
1017059
1017060
1017061
1017064
0007893
1013461
1017065
1017062
1016880
1016879
2
3
QTY
4
WRAP, TIE ...............................................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 3, 4 AND 5) .....................................................
BUZZER, REVERSE ...........................................................................................................
SCREW, PAN HEAD HILO, #4 - 24 x 5/16 ..........................................................................
WIRE ASSEMBLY, #18 BLACK ...........................................................................................
LIMITER, VOLTAGE (FOR GASOLINE VEHICLE LIGHTING INSTALLATION) ......................
SCREW, MACHINE, #10 - 32 x 1 1/4 ......................................................................................
WASHER, FLAT, #10 ...............................................................................................................
WASHER, LOCK, #10 .............................................................................................................
NUT, HEX, #10 - 32 .................................................................................................................
BLOCK, TERMINAL ................................................................................................................
RIVET, ALUMINUM POP, 5/32 ................................................................................................
BOLT, HEX WASHER HEAD, #6 - 32 x 1/2 .............................................................................
NUT, “K” LOCK, #6 - 32 ...........................................................................................................
ASSEMBLY, HORN (INCLUDES ITEMS 16, 17 AND 18) .......................................................
WASHER, INTERNAL TOOTH, 5/16 ...................................................................................
NUT, M6 x 1.25 ...................................................................................................................
BRACKET, HORN ...............................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 1 ................................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................
ASSEMBLY, HEADLIGHT, DRIVER SIDE (INCLUDES ITEMS 24 - 33) .................................
ASSEMBLY, HEADLIGHT, PASSENGER SIDE (INCLUDES ITEMS 24 - 32 AND 34) ...........
HARNESS, HEADLIGHT WIRE ..........................................................................................
LOCK, BULB COLLAR ........................................................................................................
BULB, HALOGEN ...............................................................................................................
LENS, HEADLIGHT ............................................................................................................
BRACKET, MOUNTING ......................................................................................................
NUT, HEX, #10 - 32 .............................................................................................................
SCREW, HI-LO, #10 - 16 x 7/16 ..........................................................................................
RETAINER, HEADLIGHT ....................................................................................................
ASSEMBLY, TURN SIGNAL LENS .....................................................................................
BEZEL, HEADLIGHT, DRIVER SIDE ..................................................................................
BEZEL, HEADLIGHT, PASSENGER SIDE .........................................................................
4
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
Page 7-23
7
G
17
6
TYPICAL
2 PLACES
7
5
1G
TYPICAL
4 PLACES
OFF ON
9
1
3
TYPICAL
2 PLACES
8
7
10
4
13
12
11
2
16
15
17
K
AR
19
P
22
21
26
25
20
23
19
24
17
27
Page 7-24
18
18
14
CONTROLS AND GAUGES—GASOLINE CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1016630
1015103
N/A
N/A
1015104
1011571
1011610
1016092
1018306-01
1018264-01
1018511-01
1018307-01
1018345-02
1012505
0004034
1013857
1011439
1011557
1019322-01
1019571-01
1011280
1019698-01
1018713-01
1018712-01
0008049
0007893
1019697-01
2
3
QTY
4
LIGHT, OIL WARNING .............................................................................................................
GAUGE, FUEL (INCLUDES ITEMS 3 AND 4) ........................................................................
NUT, BRASS .......................................................................................................................
WASHER, EXTERNAL TOOTH LOCK ................................................................................
BRACKET, FUEL GAUGE .......................................................................................................
NUT, HEX, #8 - 32 ..................................................................................................................
WASHER, LOCK, #8 ...............................................................................................................
SCREW, PAN HEAD MACHINE, #8 - 32 x 7/16 ......................................................................
ASSEMBLY, SCREW AND WASHER ......................................................................................
SWITCH, KEY .........................................................................................................................
WASHER .................................................................................................................................
NUT, KEY SWITCH .................................................................................................................
CAP, KEY SWITCH .................................................................................................................
KEY (PAIR) ..............................................................................................................................
SWITCH, LIGHT (INCLUDES ITEM 16) ..................................................................................
KNOB, LIGHT SWITCH .....................................................................................................
SWITCH, LIMIT .......................................................................................................................
SCREW, HEX HEAD MACHINE, #6 - 32 x 1 ...........................................................................
NUT, NYLON LOCK, #6 - 32 ...................................................................................................
BRACKET, BRAKE LIGHT SWITCH .......................................................................................
NUT, LOCK, 5/16 - 18 ..............................................................................................................
SWITCH, DIMMER ..................................................................................................................
STAND-OFF, DIMMER SWITCH .............................................................................................
SCREW, MACHINE, #10 - 32 x 1 ............................................................................................
WASHER, INTERNAL TOOTH LOCK, #10 .............................................................................
NUT, HEX, #10 - 32 .................................................................................................................
BUTTON, HORN .....................................................................................................................
1
1
6
3
1
2
3
1
4
1
1
1
1
1
1
1
2
4
4
1
1
1
2
2
2
2
1
Page 7-25
7
G
8
17
1G
10
12
13
9
11
14
15
11
2
7
1
3
4
5
6
Page 7-26
ELECTRICAL COMPONENTS, REAR BODY—
GASOLINE CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1016717
N/A
1011582
N/A
N/A
N/A
1015752
1016859
1016851
1016849
N/A
1015720
0007591
1011622
1011558
2
3
QTY
4
ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 2 - 6) .................................................................
HOUSING, TAILLIGHT.........................................................................................................
BULB ...................................................................................................................................
GASKET .............................................................................................................................
LENS ...................................................................................................................................
SCREW, LENS ....................................................................................................................
SCREW, HEX WASHER HEAD, #12 - 16 x 1/2 .......................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 9 - 15) .............................................................
BUZZER, REVERSE ...........................................................................................................
SCREW, PAN HEAD HILO, #4 - 24 x 5/16 ..........................................................................
WIRE ASSEMBLY, #18 BLACK ...........................................................................................
SCREW, HEX WASHER HEAD, #6 - 32 x 1/2 ....................................................................
WASHER, FLAT ..................................................................................................................
WASHER, LOCK, #6 ...........................................................................................................
NUT, HEX, #6 - 32 ...............................................................................................................
2
1
1
1
1
2
4
1
1
2
1
1
1
1
1
Page 7-27
7
G
17
1G
TYPICAL
2 PLACES
TYPICAL
3 PLACES
30
TYPICAL
4 PLACES
15
27
29
21
TYPICAL
2 PLACES
TYPICAL
25
2 PLACES
24
23
14
TYPICAL
4 PLACES
TYPICAL
4 PLACES
22
18
TYPICAL
2 PLACES
AT F1 AND
F2 TERMINALS
20
TYPICAL
2 PLACES
AT A1 AND
A2 TERMINALS
17
19
26
DF
TERMINAL
16
28
TYPICAL
2 PLACES
12
1
TYPICAL
3 PLACES
7
11
5
8
9
2
3
10
4
6
13
31
Page 7-28
STARTER/GENERATOR ASSEMBLY
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1018337-01
1018752-01
1018751-01
1018750-01
1013001
1013005
1019399-01
1013003
1018765-01
N/A
N/A
N/A
1018965-01
1018749-01
1018753-01
1018754-01
1018755-01
1018756-01
1018776-01
1018757-01
1018777-01
1013011-02
1018781-01
1018693-02
1018762-02
1018758-02
1018760-01
1018763-01
1017653
1018764-02
1018790-01
1014289
2
3
QTY
4
STARTER/GENERATOR (CLOCKWISE ROTATION) (INCLUDES ITEMS 1 - 30) ..................
HOUSING, FIELD COIL ......................................................................................................
ASSEMBLY, ARMATURE (INCLUDES ITEMS 3, 4 AND 5) ................................................
RETAINER, BEARING ...................................................................................................
BALL BEARING, OUTPUT SHAFT ...............................................................................
COMMUTATOR, BALL BEARING ..................................................................................
SPACER, 5/16 ....................................................................................................................
KEY, WOODRUFF ...............................................................................................................
KIT, PULLEY NUT AND SCREW (INCLUDES ITEMS 9 - 12) ............................................
WASHER, LOCK, M14 ..................................................................................................
NUT, HEX, M14 x 2 ........................................................................................................
SCREW, CROSS - RECESSED, M5 x .8 x 18MM .........................................................
SCREW, CROSS - RECESSED, M5 x .8 x 16MM (WITH LOCK WASHER) .................
END BELL, OUTPUT SHAFT .............................................................................................
SET, POLE (SET OF 4) .......................................................................................................
SCREW, POLE PIECE (SET OF 4) ....................................................................................
ASSEMBLY, FIELD COIL ....................................................................................................
SET, F INSULATOR ............................................................................................................
PACKAGE, TERMINAL HARDWARE (F1 AND F2) ............................................................
SET, DF INSULATOR ..........................................................................................................
PACKAGE, TERMINAL HARDWARE (DF) .........................................................................
HOLDER, BRUSH (INCLUDES ITEMS 22 - 25) .................................................................
SPRING, BRUSH ...........................................................................................................
PACKAGE, BRUSH (INCLUDES 4 BRUSHES, 4 SCREWS, 4 WASHERS) .................
ASSEMBLY, BRUSH CONNECTOR ..............................................................................
A CONNECTOR (SET OF 2) .........................................................................................
PACKAGE, TERMINAL HARDWARE (A1 AND A2) ............................................................
COVER, BRUSH INSPECTION PORT (SET OF 4) (INCLUDES ITEM 28) ........................
COVER, BRUSH INSPECTION PORT, WITH DRAIN ...................................................
END BELL, COMMUTATOR ................................................................................................
BOLT, CLAMP, M6 x 1 x 180MM .........................................................................................
PULLEY (SILVER COLOR) .....................................................................................................
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
2
2
1
1
1
4
1
2
1
2
1
1
1
2
1
Page 7-29
7
G
CARRYALL I ONLY
16
17
17
1G
AS VIEWED FROM
DRIVER SIDE
OF VEHICLE
SEAT
15
CARRYALL II,
TURF II, II PLUS,
AND VI
BACK
A1
F1
A2
14
A1
F1
REFERENCE
STARTER/GENERATOR
ASSEMBLY
13
A2
TYPICAL
2 PLACES
7
8
5
13
9
6
8
REFERENCE
STARTER/GENERATOR
ASSEMBLY
9
1
2
F2
DF
12
4
3
9
AS VIEWED FROM
PASSENGER SIDE OF VEHICLE
Page 7-30
11
10
REFERENCE
STARTER/GENERATOR
ASSEMBLY
STARTER/GENERATOR MOUNTING
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
1018337-01
1015240-01
1015240-02
1019167-01
1016883
0008754
1015075
0000705
1019035-01
0007174
1016074
1015932
0001242
1018373-01
1015920
0007173
0007473
0001241
2
3
QTY
4
STARTER/GENERATOR .........................................................................................................
BRACKET, MOUNTING, FE 290 (CARRYALL I AND II)...........................................................
BRACKET, MOUNTING, FE 350 (CARRYALL TURF II, II PLUS, AND VI) .............................
BELT ........................................................................................................................................
BRACKET, ADJUSTING ..........................................................................................................
NUT, NYLON LOCK, 3/8 - 16 ..................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 1 1/4 ..........................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 24MM ........................................................................
WASHER, LOCK, 5/16 ............................................................................................................
SCREW, TORX HEAD, M8 x 1.25 x 18MM .............................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 .............................................................................................
NUT, HEX, 5/16 - 18 ................................................................................................................
WIRE ASSEMBLY, #6 GREEN ...............................................................................................
WIRE ASSEMBLY, #6 BRAIDED GROUND (CARRYALL I ONLY) ..........................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 (CARRYALL I ONLY) ............................................
NUT, NYLON LOCK, 5/16 - 18 (CARRYALL I ONLY) ..............................................................
WASHER, FLAT, 5/16 (CARRYALL I ONLY) ............................................................................
1
1
1
1
1
2
1
2
2
3
1
1
1
1
1
1
1
1
Page 7-31
7
G
AS SEEN FROM THE
PASSENGER SIDE
OF VEHICLE
17
1G
2
3
4
5
TO NEGATIVE
BATTERY POST
TERMINAL
9
7
8
7
8
Page 7-32
AS SEEN FROM
DRIVER SIDE
OF VEHICLE
6
1
BATTERY—GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
1012328
1014374
1014375
1010934
1018980-01
0007173
0001241
0007473
1014288
2
3
QTY
4
BATTERY, 12 VOLT .................................................................................................................
SPACER, BATTERY TERMINAL BOLT ...................................................................................
SCREW, HEX HEAD CAP, STAINLESS STEEL, 3/8 - 16 x 1/2 ...............................................
BOLT, HEX HEAD, 5/16 - 18 x 1 .............................................................................................
CLAMP, BATTERY ...................................................................................................................
SCREW, HEX CAP, 5/16 - 18 x 3/4 .........................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ................................................................................................
SCREW, THREAD-FORMING, 5/16 - 16 x 3/4 ........................................................................
1
2
2
1
1
1
2
2
1
Page 7-33
7
G
17
1G
Page 7-34
ENGINE
8
G
18
FE 290 ENGINE
1G
1
TYPICAL 6 PLACES
8
3
4
2
9
TYPICAL 4 PLACES
17
18
TYPICAL 4 PLACES
4
TYPICAL 2
PLACES
5
7
6
TYPICAL 2
PLACES
CARBURETOR
REMOVED
FOR CLARITY
16
15
5
10
TYPICAL 3 PLACES
4
14
12
11
Page 8-2
13
FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1019539-01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1016507
1016512
1016524
1016456
1016547
1019097-01
1016526
1017221
1019156-01
1016525
1016443
1016539
1016536
1016531
1011114
1015332
1015969
1015649
2
3
QTY
4
FE 290 OHV GASOLINE ENGINE (CLOCKWISE ROTATION) WITH CARBURETOR
(DOES NOT INCLUDE ITEMS 15 THROUGH 18) ..................................................................
BOLT, 2-ENDED, M6 x 1 x 29MM .......................................................................................
WASHER, FLAT, 6MM .........................................................................................................
SHROUD, ENGINE, FE 290 ...............................................................................................
BOLT, FLANGED, M6 x 1 x 12MM ......................................................................................
NUT, FLANGE, M6 x 1 ........................................................................................................
BOLT, 2-ENDED, M6 x 1 x 27MM .......................................................................................
SHROUD, ENGINE, FE 290 (LOWER) ...............................................................................
BOLT, 2-ENDED, M6 x 1 x 46MM .......................................................................................
HOUSING, FAN ..................................................................................................................
SHROUD, ENGINE, FE 290 (UPPER) ................................................................................
BRACKET ............................................................................................................................
O-RING ...............................................................................................................................
TUBE, OIL FILLER, FE 290 ................................................................................................
DIPSTICK ...........................................................................................................................
NUT, M6 x1 ..............................................................................................................................
WIRE ASSEMBLY, #10 BRAIDED GROUND ..........................................................................
SCREW, PAN HEAD, M6 x 1 x 14MM .....................................................................................
SHROUD, FAN ........................................................................................................................
8
G
1
1
1
1
15
3
1
1
1
1
1
1
1
1
1
1
1
4
1
Page 8-3
18
FE 290 ENGINE
1G
11
12
13
10
9
8
7
TYPICAL 2
PLACES
1
2
TYPICAL 3
PLACES
3
19
yy
;;
;;
yy
18
16
17
15
14
TYPICAL 2
PLACES
Page 8-4
24
23
5
22
21
20
4
25
6
FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1019157-01
1019158-01
1017448
1016548
1016505
1017455
1016562
1016455
1019092-01
1016578
1016588
1016493
1018811-01
1016456
1012981
1016579
1016586
1019094-01
1016445
1019095-01
1016497
1016544
1016561
1016587
1019093-01
2
3
QTY
4
FLYWHEEL .........................................................................................................................
FAN, FLYWHEEL, GREY ....................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 10MM ..............................................................
WASHER, FLAT, 16MM .......................................................................................................
NUT, HEX, M16 x 2 .............................................................................................................
PLATE, FLYWHEEL FAN ....................................................................................................
KEY .....................................................................................................................................
BOLT, FLANGED, M5 x .8 x 25MM .....................................................................................
COIL, IGNITION (WITH INTERNAL IGNITER) ...................................................................
GROMMET .........................................................................................................................
TUBE, 7MM x 70MM ...........................................................................................................
ASSEMBLY, PLUG CAP .....................................................................................................
SPARK PLUG .....................................................................................................................
BOLT, FLANGED, M6 x 1 x 12MM ......................................................................................
CLAMP ................................................................................................................................
MOUNT, RPM LIMITER ......................................................................................................
DAMPER, RPM LIMITER ....................................................................................................
LIMITER, RPM - OHV .........................................................................................................
BRACKET, RPM LIMITER ..................................................................................................
CLAMP ................................................................................................................................
SCREW, CROSS PAN HEAD, M5 x .8 x 8MM ....................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM .......................................
CLAMP ................................................................................................................................
CLAMP ................................................................................................................................
WIRE, LEAD .......................................................................................................................
1
1
3
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
Page 8-5
8
G
18
FE 290 ENGINE
1G
14
13
4
12
15
11
TYPICAL 2
PLACES
9
10
8
3
TYPICAL 2
PLACES
6
5
2
1
7
TYPICAL 6
PLACES
Page 8-6
FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1016467
1016502
1016457
1016570
1016576
1016432
1017456
1016484
1016435
1016473
1016482-03
1016429
1016537
1016581
1017507
2
3
QTY
4
ASSEMBLY, OIL FILTER, OHV ...........................................................................................
BRACKET, OIL FILTER .......................................................................................................
BOLT, FLANGED HEX HEAD, M6 x 1 x 40MM ...................................................................
O-RING, OIL FILTER MOUNT ............................................................................................
PLUG, DRAIN, FE 290 .......................................................................................................
GASKET, DRAIN PLUG ......................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 12MM ..............................................................
COVER, PUMP ...................................................................................................................
GASKET, OIL PUMP ...........................................................................................................
PLATE, OIL PUMP ..............................................................................................................
PUMP, OIL, AND ROTOR ...................................................................................................
SEAT, VALVE .......................................................................................................................
BALL, STEEL, PRESSURE RELIEF ..................................................................................
SPRING ..............................................................................................................................
PLUG ...................................................................................................................................
1
1
2
1
1
1
6
1
1
1
1
1
1
1
2
Page 8-7
8
G
18
FE 290 ENGINE
1G
5
6
7
TYPICAL 2
PLACES
8
9
10
14
1
15
2
12
13
EXHAUST
16
18
INTAKE
19
17
20
22
11
TYPICAL 2
PLACES
AT EXHAUST
CONNECTION
TYPICAL 2
PLACES
21
3
4
TYPICAL 2
PLACES
23
25
26
24
TYPICAL 2
PLACES
Page 8-8
27
TYPICAL 6
PLACES
28
FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1016442
1016436
1016583
1016569
1016545
1016542
1016451
1016450
1016449
1016523
1016431
1016560
1016519
1016479
1016566
1016448
1016447
1016544
1016474
1016483
1016563
1016489
1016452
1016471
1016549
1016517
1016458
1016430
2
3
QTY
4
CASE, ROCKER .................................................................................................................
GASKET, ROCKER CASE ..................................................................................................
BOLT, FLANGED, M6 x 1 x 35MM ......................................................................................
O-RING ...............................................................................................................................
NUT, HEX, M5 x .8 ..............................................................................................................
SCREW, STUD, M5 x .8 ......................................................................................................
ARM, ROCKER ...................................................................................................................
COLLET ...............................................................................................................................
RETAINER, VALVE SPRING ...............................................................................................
SPRING, ENGINE VALVE ...................................................................................................
ASSEMBLY, CYLINDER HEAD, OHV (INCLUDES ITEMS 12 AND 13) .............................
RING, SNAP ..................................................................................................................
GUIDE, VALVE ...............................................................................................................
SEAT, SPRING ....................................................................................................................
SEAL, VALVE ......................................................................................................................
VALVE, EXHAUST ..............................................................................................................
VALVE, INTAKE ...................................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM .......................................
PLATE .................................................................................................................................
VALVE .................................................................................................................................
PIN ......................................................................................................................................
BOLT, STUD, M8 x 1.25 x 29MM ........................................................................................
SHAFT, ROCKER ...............................................................................................................
ROD, PUSH ........................................................................................................................
WASHER, FLAT, M12 ..........................................................................................................
CIRCLIP, TYPE E ................................................................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM .................................................................................
GASKET, HEAD ..................................................................................................................
1
1
2
2
2
2
2
2
2
2
1
2
2
2
2
1
1
1
1
1
2
2
1
2
1
1
6
1
Page 8-9
8
G
18
FE 290 ENGINE
1G
TYPICAL 2
PLACES
5
1
CLAMP
ONLY
2
yyyyy
;;;;;
;;;;;
yyyyy
;;;;;
yyyyy
;;;;;
yyyyy
;;;;;
yyyyy
;;;;;
yyyyy
;;;;;
yyyyy
;;;;;
yyyyy
4
3
7
6
18
17
16
15
14
13
TYPICAL 2
PLACES
TYPICAL 3
PLACES
12
11
TYPICAL 2
PLACES
10
20
20
19
9
8
TYPICAL 2
PLACES
Page 8-10
TYPICAL 6
PLACES
FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1016535
1016538
1016506
1016544
1016564
1016565
1016567
1016584
1016458
1016520
1016446
1016456
1016510
1016494
1016496
1016454
1016472
1016521
1019154-01
1016453
2
3
QTY
4
CONNECTOR, CORD ........................................................................................................
O-RING ...............................................................................................................................
CLAMP ................................................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM .......................................
PIN ......................................................................................................................................
BEARING, BALL .................................................................................................................
SEAL, CRANKSHAFT ........................................................................................................
BOLT, 2-ENDED, M8 x 1.25 x 69MM ..................................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM .................................................................................
COVER, CRANKCASE .......................................................................................................
GASKET, CRANKCASE COVER ........................................................................................
BOLT, FLANGED, M6 x 1 x 12MM ......................................................................................
BRACKET, OIL LEVEL SWITCH ........................................................................................
SENSOR, OIL LEVEL .........................................................................................................
SCREW, CROSS PAN HEAD, M4 x .7 x 8MM ....................................................................
BOLT, FLANGED, M5 x .8 x 8MM .......................................................................................
PLATE, OIL FILTER SCREEN ............................................................................................
SCREEN, OIL FILTER ........................................................................................................
CAMSHAFT, COMPLETE ...................................................................................................
TAPPET ...............................................................................................................................
1
1
1
1
2
1
1
2
6
1
1
2
1
1
3
2
1
1
1
2
Page 8-11
8
G
18
FE 290 ENGINE
1G
6
3
4
1
2
8
TYPICAL 2
PLACES
3
5
7
7
9
14
16
12
13
12
17
13
TYPICAL 4
PLACES
11
20
TYPICAL 4
PLACES
18
Page 8-12
21
10
15
19
FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
5
5
6
6
6
7
7
1016568
1019155-01
1016558
1016460
1016459-01
1016459-02
1016459-03
1016461-01
1016461-02
1016461-03
1016475-01
1016475-02
8
9
10
11
12
13
14
15
15
15
15
15
15
15
15
15
16
17
18
19
20
21
1016509
1019223-01
1016533
1016532
1016516
1016580
1016562
1016550-01
1016550-02
1016550-03
1016550-04
1016550-05
1016550-06
1016550-07
1016550-08
1016550-09
1016559
1016541
1016547
1016470
1016571
1016469
2
3
QTY
4
SEAL, OIL ...........................................................................................................................
CRANKCASE, COMPLETE, OHV ......................................................................................
RING, SNAP .......................................................................................................................
PIN, PISTON .......................................................................................................................
PISTON, STANDARD ..........................................................................................................
PISTON, .25MM OVERSIZED ............................................................................................
PISTON, .50MM OVERSIZED ............................................................................................
RING SET, PISTON, STANDARD .......................................................................................
RING SET, PISTON, .25MM OVERSIZED ..........................................................................
RING SET, PISTON, .50MM OVERSIZED ..........................................................................
ASSEMBLY, CONNECTING ROD, STANDARD (INCLUDES 2 EACH OF ITEM 8) ............
ASSEMBLY, CONNECTING ROD, .50MM UNDERSIZED
(INCLUDES 2 EACH OF ITEM 8) .......................................................................................
BOLT, HEX HEAD, M7 x 1 x 36MM ................................................................................
CRANKSHAFT, OHV (INCLUDES ITEMS 10, 11 AND ONE EACH OF ITEM 12) .............
GEAR, HELICAL ............................................................................................................
GEAR, SPUR .................................................................................................................
ASSEMBLY, CONNECTING ROD (INCLUDES ONE EACH OF ITEM 13) ....................
BEARING, PLAIN .....................................................................................................
KEY .....................................................................................................................................
SHIM, CRANKSHAFT, 1.13MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.18MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.23MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.28MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.33MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.38MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.43MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.48MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.53MM THICK ...............................................................................
SPACER ..............................................................................................................................
BOLT, STUD, M6 x 1 x 22MM .............................................................................................
NUT, FLANGED, M6 x 1 ......................................................................................................
SHAFT, GUIDE COUNTERBALANCE ................................................................................
O-RING ...............................................................................................................................
WEIGHT, COUNTERBALANCE ..........................................................................................
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
4
4
1
1
1
Page 8-13
8
G
18
FE 350 ENGINE
1G
TYPICAL 6 PLACES
FOR ITEM 5
3
4
4
2
1
5
TYPICAL 4 PLACES
FOR ITEM 16
16
15
TYPICAL 4 PLACES
FOR ITEM 3
4
TYPICAL 2 PLACES
FOR ITEM 6
6
TYPICAL 2
PLACES
2
7
CARBURETOR
REMOVED
FOR CLARITY
1
8
TYPICAL 2
PLACES
2
1
14
9
7
13
TYPICAL 2 PLACES
FOR ITEM 9
4
12
10
Page 8-14
11
FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1019538-01
2
3
QTY
4
1
2
3
4
5
6
7
8
9
10
11
1016507
1016512
1017474
1016456
1019161-01
1017476
1016547
1017500
1017475
1016539
1017486
FE 350 OHV GASOLINE ENGINE, COMPLETE (CLOCKWISE ROTATION) WITH CARBURETOR
(WITH COMPRESSION RELEASE) (CARRYALL II PLUS AND VI)
(DOES NOT INCLUDE ITEMS 13 - 16)........................................................................................................
FE 350 OHV GASOLINE ENGINE, COMPLETE (CLOCKWISE ROTATION) WITH CARBURETOR
(WITHOUT COMPRESSION RELEASE) (CARRYALL TURF II)
(DOES NOT INCLUDE ITEMS 13 - 16)........................................................................................................
BOLT, 2-ENDED, M6 x 1 x 29MM .......................................................................................
WASHER, FLAT, 6 MM ........................................................................................................
SHROUD, CYLINDER HEAD ..............................................................................................
BOLT, FLANGED, M6 x 1 x 12MM ......................................................................................
HOUSING, FAN ..................................................................................................................
SHROUD, LOWER CYLINDER ...........................................................................................
NUT, FLANGE, M6 x 1 ........................................................................................................
SPACER ..............................................................................................................................
SHROUD, UPPER CYLINDER ...........................................................................................
O-RING ...............................................................................................................................
TUBE, OIL FILLER .............................................................................................................
12
13
14
15
16
1016531
1011114
1015332
1015649
1015969
DIPSTICK ...........................................................................................................................
NUT, M6 x 1 .............................................................................................................................
WIRE ASSEMBLY, #10 BLACK ...............................................................................................
SHROUD, FAN ........................................................................................................................
SCREW, PAN HEAD, M6 x 1 x 14 MM ....................................................................................
1019538-02
8
G
1
1
3
3
1
14
1
1
3
2
1
1
1
1
1
1
1
4
Page 8-15
FE 350 ENGINE
18
1G
11
12
10
13
9
8
7
TYPICAL 2
PLACES
1
2
TYPICAL 3
PLACES
3
15
16
;yy;
y;
24
4
23
22
20
14
5
21
6
19
25
17
18
TYPICAL 2
PLACES
Page 8-16
FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1019162-01
1019163-01
1017448
1017467
1017490
1017455
1016562
1016455
1019092-01
1016578
1016588
1017463
1018811-01
1016445
1019094-01
1016579
1012981
1016456
1016586
1019095-01
1016497
1016544
1016561
1016587
1019093-01
2
3
QTY
4
FLYWHEEL .........................................................................................................................
FAN, FLYWHEEL—GREY ..................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 10MM ..............................................................
NUT, HEX, 18MM FINE .......................................................................................................
WASHER, FLAT, 18MM .......................................................................................................
PLATE, FLYWHEEL FAN ....................................................................................................
KEY .....................................................................................................................................
SCREW, HEX HEAD FLANGED, M5 x 0.8 x 25MM ...........................................................
COIL, IGNITION (WITH INTERNAL IGNITER) ...................................................................
GROMMET .........................................................................................................................
TUBE, 7MM I.D. x 10MM O.D. x 70MM LG. .........................................................................
ASSEMBLY, PLUG CAP .....................................................................................................
PLUG, SPARK .....................................................................................................................
BRACKET, RPM LIMITER ..................................................................................................
LIMITER, RPM ....................................................................................................................
BAND, RPM LIMITER MOUNT ...........................................................................................
CLAMP ................................................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 12MM ..............................................................
DAMPER .............................................................................................................................
CLAMP ................................................................................................................................
SCREW, CROSS PAN HEAD, M5 x .08 x 8MM ..................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x 12MM ..............................................
CLAMP ................................................................................................................................
CLAMP ................................................................................................................................
WIRE, LEAD .......................................................................................................................
1
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
Page 8-17
8
G
18
FE 350 ENGINE
1G
16
15
5
14
4
13
TYPICAL 2
PLACES
10
11
9
3
12
TYPICAL 2
PLACES
6
2
7
1
8
TYPICAL 6
PLACES
Page 8-18
FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1016467
1016502
1016457
1017507
1016570
1016432
1016576
1017456
1017460
1017442
1016473
1016482-03
1017458
1016429
1016537
1016581
2
3
QTY
4
OIL FILTER .........................................................................................................................
BRACKET, OIL FILTER .......................................................................................................
BOLT, FLANGED HEX HEAD, M6 x 1 x 40MM ...................................................................
PLUG ..................................................................................................................................
O-RING ...............................................................................................................................
GASKET, DRAIN PLUG ......................................................................................................
PLUG, DRAIN .....................................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 12MM ..............................................................
COVER, PUMP ...................................................................................................................
GASKET, OIL PUMP ...........................................................................................................
PLATE, OIL PUMP ..............................................................................................................
PUMP, OIL, AND ROTOR ...................................................................................................
FILTER ................................................................................................................................
SEAT, VALVE .......................................................................................................................
BALL, STEEL, PRESSURE RELIEF ..................................................................................
SPRING ..............................................................................................................................
1
1
2
2
1
1
1
6
1
1
1
1
1
1
1
1
Page 8-19
8
G
18
FE 350 ENGINE
1G
5
TYPICAL 2
PLACES
6
7
8
1
12
2
13
10
11
EXHAUST
14
16
INTAKE
17
15
18
20
9
TYPICAL 2
PLACES
AT EXHAUST
CONNECTION
TYPICAL 2
PLACES
19
3
4
TYPICAL 2
PLACES
21
23
24
22
TYPICAL 2
PLACES
Page 8-20
25
TYPICAL 6
PLACES
26
FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1016442
1016436
1016583
1016569
1017446
1016450
1016449
1017473
1017435
1016560
1016519
1016479
1016566
1017445
1017444
1016544
1016474
1016483
1016563
1016489
1016452
1017454
1016549
1016517
1016458
1017434
2
3
QTY
4
CASE, ROCKER .................................................................................................................
GASKET, ROCKER CASE ..................................................................................................
BOLT, FLANGED, M6 x 1 x 35MM ......................................................................................
O-RING ...............................................................................................................................
ARM, ROCKER ...................................................................................................................
COLLET ..............................................................................................................................
RETAINER, VALVE SPRING ...............................................................................................
SPRING, ENGINE VALVE ...................................................................................................
ASSEMBLY, CYLINDER HEAD, FE 350 (INCLUDES ITEMS 10 AND 11) .........................
RING, SNAP ..................................................................................................................
GUIDE, VALVE ...............................................................................................................
SEAT, SPRING ....................................................................................................................
SEAL, VALVE ......................................................................................................................
VALVE, EXHAUST ..............................................................................................................
VALVE, INTAKE ...................................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM .......................................
PLATE .................................................................................................................................
VALVE .................................................................................................................................
PIN ......................................................................................................................................
BOLT, STUD, M8 x 1.25 x 29MM ........................................................................................
SHAFT, ROCKER ...............................................................................................................
ROD, PUSH ........................................................................................................................
WASHER, FLAT, M12 ..........................................................................................................
CIRCLIP, TYPE-E ................................................................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM .................................................................................
GASKET, HEAD ..................................................................................................................
1
1
2
2
2
4
2
2
1
2
2
2
2
1
1
1
1
1
2
2
1
2
1
1
6
1
Page 8-21
8
G
FE 350 ENGINE
18
1G
TYPICAL 2
PLACES
7
2
3
4
yyyyyy
;;;;;;
;;;;;;
yyyyyy
;;;;;;
yyyyyy
;;;;;;
yyyyyy
;;;;;;
yyyyyy
;;;;;;
yyyyyy
;;;;;;
yyyyyy
;;;;;;
yyyyyy
6
5
1
8
9
20
19
18
17
TYPICAL 2
PLACES
TYPICAL 3
PLACES
16
23
15
14
13
TYPICAL 2
PLACES
24
12
24
22
11
10
TYPICAL 2
PLACES
Page 8-22
TYPICAL 6
PLACES
21
FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
22
22
23
24
1016538
1017508
1016535
1016538
1016506
1016544
1016564
1017487
1017504
1016584
1017514
1017472
1017443
1017513
1016510
1016494
1016496
1016454
1016472
1016521
1017518-01
1017518-02
1017518-03
1019476-01
1019159-01
1017511
1017447
2
3
QTY
4
O-RING ...............................................................................................................................
PLUG ..................................................................................................................................
CONNECTOR, OIL SENDING UNIT ..................................................................................
O-RING ...............................................................................................................................
CLAMP ................................................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ......................................
PIN ......................................................................................................................................
BEARING, CRANKSHAFT .................................................................................................
SEAL, CRANKSHAFT ........................................................................................................
BOLT, 2-ENDED FLANGED, M8 x 1.25 x 69MM ................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM .................................................................................
COVER, CRANKCASE .......................................................................................................
GASKET, CRANKCASE COVER ........................................................................................
BOLT, FLANGED, M6 x 1 x 12MM ......................................................................................
BRACKET, OIL LEVEL SWITCH ........................................................................................
SENSOR, OIL LEVEL ..........................................................................................................
SCREW, CROSS PAN HEAD, M4 x .7 x 8MM ....................................................................
BOLT, FLANGED, M5 x .8 x 8MM .......................................................................................
PLATE, OIL FILTER SCREEN ............................................................................................
SCREEN, OIL FILTER ........................................................................................................
SHIM, 0.3MM THICK ..........................................................................................................
SHIM, 0.4MM THICK ..........................................................................................................
SHIM, 0.5MM THICK ..........................................................................................................
CAMSHAFT (WITHOUT COMPRESSION RELEASE) (CARRYALL TURF II ONLY) .........
CAMSHAFT (INCLUDES ITEM 23) (CARRYALL II PLUS AND VI) ....................................
SPRING .........................................................................................................................
LIFTER, HYDRAULIC .........................................................................................................
1
1
1
1
1
1
2
1
1
2
6
1
1
2
1
1
3
2
1
1
A/R
A/R
A/R
1
1
1
2
Page 8-23
8
G
18
FE 350 ENGINE
1G
6
3
4
1
TYPICAL 2
PLACES
2
8
3
5
7
7
9
10
15
13
13
16
TYPICAL 4
PLACES
12
21
19
TYPICAL 4
PLACES
17
Page 8-24
18
11
20
14
FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
5
6
6
7
7
1017503
1019160-01
1017502
1017450
1017449-01
1017449-02
1017451-01
1017451-02
1017457-01
1017457-02
8
9
10
11
12
13
14
14
14
14
14
14
14
14
14
14
14
15
16
17
18
19
20
21
1017512
1019223-02
1016562
1017484
1017483
1017471
1017733-01
1017733-02
1017733-03
1017733-04
1017733-05
1017733-06
1017733-07
1017733-08
1017733-09
1017733-10
1017733-11
1017501
1016541
1016547
1016470
1016571
1017453
1017510
2
3
QTY
4
SEAL, OIL ...........................................................................................................................
CRANKCASE, COMPLETE, FE 350 (CLOCKWISE ROTATION) .......................................
RING, SNAP .......................................................................................................................
PIN, PISTON .......................................................................................................................
PISTON, STANDARD...........................................................................................................
PISTON, .50MM OVERSIZED ............................................................................................
RING SET, PISTON, STANDARD .......................................................................................
RING SET, PISTON, .50MM OVERSIZED ..........................................................................
ASSEMBLY, CONNECTING ROD, STANDARD (INCLUDES 2 EACH OF ITEM 8) ............
ASSEMBLY, CONNECTING ROD, .50MM UNDERSIZED)
(INCLUDES 2 EACH OF ITEM 8) .......................................................................................
BOLT, HEX HEAD, M7 x 1 x 36MM ................................................................................
CRANKSHAFT, COMPLETE, FE 350 (INCLUDES ITEMS 10 - 13) ...................................
KEY ................................................................................................................................
GEAR, HELICAL ............................................................................................................
GEAR, SPUR .................................................................................................................
ROD, CONNECTING .....................................................................................................
SHIM, CRANKSHAFT, 1.18MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.25MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.32MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.39MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.46MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.53MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.60MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.67MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.74MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.11MM THICK ...............................................................................
SHIM, CRANKSHAFT, 1.81MM THICK ...............................................................................
SPACER ..............................................................................................................................
BOLT, STUD, M6 x 1 x 22MM .............................................................................................
NUT, FLANGED, M6 x 1 .....................................................................................................
SHAFT, GUIDE COUNTERBALANCE ................................................................................
O-RING ...............................................................................................................................
WEIGHT, COUNTERBALANCE (INCLUDES ITEM 21) .....................................................
BEARING .......................................................................................................................
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
2
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
4
4
1
1
1
1
Page 8-25
8
G
18
FE 350 ENGINE
3
1
2
1G
TYPICAL
2 PLACES
4
TYPICAL
2 PLACES
FR
O
VE NT O
HIC F
LE
REFERENCE
ENGINE
SECTION 8
TYPICAL
4 PLACES
5
Clu
9
TYPICAL
2 PLACES
bC
ar
12
13
10
6
TYPICAL
2 PLACES
10
6
7
TYPICAL
4 PLACES
6
11
14
8
15
TYPICAL
4 PLACES
16
17
Clu
bC
ar
TYPICAL
2 PLACES
18
9
10
TYPICAL
4 PLACES
Page 8-26
REFERENCE
UNITIZED TRANSAXLE
SECTION 12
ENGINE MOUNTING
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0007473
0001241
1018646-01
0007818
1012164
1013924
1018346-01
1018271-01
1018330-01
1018848-01
1018333-01
1018332-01
1018321-01
1018326-01
1018329-01
1012571
1018559-01
1018327-01
2
3
QTY
4
NUT, NYLON LOCK, 5/16 - 18 (CARRYALL I ONLY) ..............................................................
WASHER, FLAT, 5/16 - 18 (CARRYALL I ONLY) .....................................................................
RETAINER, SNUBBER (CARRYALL I ONLY) .........................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 1/2 (CARRYALL I ONLY) .....................................................
SNUBBER ...............................................................................................................................
NUT, HEX LOCK, 5/16 - 24, UNF ...........................................................................................
BRACKET, SNUBBER .............................................................................................................
PLATE, MOUNTING ................................................................................................................
NUT, FLANGE, M8 x 1.25 .......................................................................................................
SCREW, HEX WASHER, 5/16 -24 x 7/8 ..................................................................................
SCREW, HEX HEAD CAP, M10 x 1.25 x 30MM ......................................................................
STUD, M8 x 1.25 .....................................................................................................................
SPACER ..................................................................................................................................
STIFFENER, DRIVE CLUTCH SIDE .......................................................................................
NUT, FLANGE, M10 x 1.25 .....................................................................................................
WASHER, HEAVY FLAT, 5/16 .................................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 43MM ........................................................................
STIFFENER, FLYWHEEL SIDE ..............................................................................................
2
2
1
2
1
10
1
1
6
10
4
2
2
1
4
4
4
1
Page 8-27
8
G
18
FE 290 ENGINE
1G
Page 8-28
FUEL, INTAKE,
AND GOVERNOR SYSTEMS
9
G
TANK CONNECTION
16
19
24
6
1G
25
4
FRAME CONNECTION
5
27
2
24
3
9
11
27
10
7
8
1
26
LOCATION OF FUEL PUMP
MOUNTING BRACKET—
CARRYALL I AND VI
LOCATION OF FUEL PUMP
MOUNTING BRACKET—
CARRYALL II, TURF II, AND II PLUS
SEE ABOVE
GAS TANK FUEL
PICKUP TUBE
29
TYPICAL
2 PLACES
14
19
28
28
17
18
28
12
15
19
13
17
21
TYPICAL
2 PLACES
19
14
23
20
28
20
21
22
6
21
TO ENGINE CRANKCASE
Page 9-2
FUEL SYSTEM
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1016004
1015188
1014535
1015143
1015139
1015137
1016059
1018244-01
1018969-01
1014928
1019553-01
1014523
1014524
1012285
1019295-01
N/A
1013134-01
1013684
1012293
1013692
1012649
1014522
1013687
1014116
1013746
1019556-01
1011988
1013134-02
1019183-01
2
3
QTY
4
KIT, FUEL TANK, WITH SENDING UNIT (INCLUDES ITEMS 2 - 9) .......................................
CAP, FUEL TANK, NONVENTED (INCLUDES ITEM 3) ....................................................
GASKET, FUEL CAP .....................................................................................................
ASSEMBLY, FUEL TANK VENT ..........................................................................................
GROMMET, INSULATION ...................................................................................................
LINE, BULK VENT (AVAILABLE BY THE FOOT) ...............................................................
CLIP, STUD .........................................................................................................................
BARB, VENT .......................................................................................................................
VALVE, FUEL PICKUP TUBE WITH SHUT-OFF ................................................................
ASSEMBLY, REAR FUEL STRAP ...........................................................................................
ASSEMBLY, FRONT FUEL STRAP .........................................................................................
PUMP, FUEL IMPULSE ............................................................................................................
KIT, REBUILD, FUEL IMPULSE PUMP....................................................................................
SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ...........................................................................
BRACKET, FUEL PUMP MOUNTING .....................................................................................
WIRE ASSEMBLY, #16 BLACK ...............................................................................................
CLAMP, HOSE (BLACK) ..........................................................................................................
FILTER , PRIMARY FUEL (WHITE) ........................................................................................
LINE, BULK FUEL (YELLOW) .................................................................................................
LINE, BULK FUEL (BLACK) ....................................................................................................
CLAMP, HOSE (RED) ..............................................................................................................
FILTER, SECONDARY FUEL (BLUE) .....................................................................................
CLAMP, HOSE, 3/8 ..................................................................................................................
NUT, U-TYPE SPEED, 1/4 - 20 ...............................................................................................
CLAMP, HOSE (GREY) ...........................................................................................................
T-FITTING ...............................................................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 ......................................................................
CLAMP, HOSE (GREEN) ........................................................................................................
CLAMP, WIRE ..........................................................................................................................
1
1
1
1
1
A/R
1
1
1
1
1
1
1
4
1
1
2
1
A/R
A/R
3
1
1
3
1
1
3
4
1
Page 9-3
9
G
19
1G
2
3
1
4
5
8
6
9
7
10
11
Page 9-4
CARBURETOR ASSEMBLY, FE 290 ENGINE—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1019056-01
1016501
N/A
1019731-01
1016486
1019732-01
7
7
7
7
7
8
9
10
11
1016425-82
1016425-80
1016425-78
1016425-75
1016425-72
1016437
1017461
1016499
1016585
2
3
QTY
4
ASSEMBLY, CARBURETOR (INCLUDES ITEMS 2 - 11) .......................................................
ASSEMBLY, IDLE SCREW .................................................................................................
ASSEMBLY, PILOT AIR SCREW ........................................................................................
JET, PILOT, #40 ..................................................................................................................
ASSEMBLY, FLOAT .............................................................................................................
NOZZLE, MAIN ...................................................................................................................
STANDARD JETTING:
JET, MAIN, 0 - 3,000 FEET .................................................................................................
JET, MAIN, 3,000 - 5,000 FEET ..........................................................................................
JET, MAIN, 5,000 - 8,000 FEET ..........................................................................................
JET, MAIN, 8,000 - 10,000 FEET ........................................................................................
JET, MAIN, 10,000 FEET AND ABOVE ..............................................................................
GASKET, FLOAT CHAMBER ..............................................................................................
ASSEMBLY, FLOAT CHAMBER (INCLUDES ITEM 10) .....................................................
ASSEMBLY, SCREW .....................................................................................................
ASSEMBLY, BOLT ...............................................................................................................
1
1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
1
1
1
1
Page 9-5
9
G
19
1G
2
3
1
4
5
8
6
9
7
10
11
Page 9-6
CARBURETOR ASSEMBLY, FE 350 ENGINE—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1019059-01
1016501
N/A
1019731-01
1016486
1019733-01
7
7
7
7
7
8
9
10
11
1016425-85
1016425-82
1016425-80
1016425-78
1016425-75
1016437
1017461
1016499
1016585
2
3
QTY
4
ASSEMBLY, CARBURETOR (INCLUDES ITEMS 2 - 11) .......................................................
ASSEMBLY, IDLE SCREW .................................................................................................
ASSEMBLY, PILOT AIR SCREW ........................................................................................
JET, PILOT, #40 ..................................................................................................................
ASSEMBLY, FLOAT .............................................................................................................
NOZZLE, MAIN ...................................................................................................................
STANDARD JETTING:
JET, MAIN, 0 - 3,000 FEET .................................................................................................
JET, MAIN, 3,000 - 5,000 FEET ..........................................................................................
JET, MAIN, 5,000 - 8,000 FEET ..........................................................................................
JET, MAIN, 8,000 - 10,000 FEET ........................................................................................
JET, MAIN, 10,000 FEET AND ABOVE ..............................................................................
GASKET, FLOAT CHAMBER ..............................................................................................
ASSEMBLY, FLOAT CHAMBER (INCLUDES ITEM 10) .....................................................
ASSEMBLY, SCREW .....................................................................................................
ASSEMBLY, BOLT ...............................................................................................................
1
1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
1
1
1
1
Page 9-7
9
G
19
8
1G
7
5
6
yyy
;;;
;;;
;;;yyy
yyy
;;;
yyy
;;;;
yyyy
;;;;
yyyy
1
2
3
4
10
11
13
15
yyy
;;;
;;;
yyy
;;;
yyy
13
18
TYPICAL
2 PLACES
Page 9-8
19
9
16
14
17
12
CARBURETOR INSTALLATION
ITEM
PART NO.
DESCRIPTION
1
1
2
3
3
1016440
1016481-02
1016439
1019734-01
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
1016444
1018202-01
1016103
1011697
1018876-01
1013746
1016441
1016582
1019056-01
1019059-01
1017466
1015137
1016572
1016438
1016480
1016490-02
1016547
2
3
QTY
4
GASKET, INSULATOR ............................................................................................................
INSULATOR, CARBURETOR ..................................................................................................
GASKET, CARBURETOR INSULATOR TO THROTTLE BRACKET (CARRYALL I AND II) ....
GASKET, CARBURETOR INSULATOR TO THROTTLE BRACKET (CARRYALL TURF II,
II PLUS AND VI) ......................................................................................................................
BRACKET, THROTTLE ............................................................................................................
GUARD, GOVERNOR (CARRYALL I AND II) ..........................................................................
SCREW, PAN/TORX HEAD SELF-TAPPING, #6 - 32 x 1/4 (CARRYALL I AND II) .................
WASHER, FLAT, 5/16 (CARRYALL I AND II) ...........................................................................
NUT, NYLON LOCK, M6 x 1 (CARRYALL I AND II) ................................................................
CLAMP, HOSE .........................................................................................................................
GASKET, THROTTLE BRACKET TO CARBURETOR ............................................................
SPRING, THROTTLE RETURN ..............................................................................................
ASSEMBLY, CARBURETOR (CARRYALL I AND II) ................................................................
ASSEMBLY, CARBURETOR (CARRYALL TURF II, II PLUS AND VI) .....................................
CLAMP, HOSE .........................................................................................................................
LINE, BULK VENT ...................................................................................................................
TUBE, CRANKCASE VENT .....................................................................................................
GASKET, CARBURETOR TO INTAKE MANIFOLD .................................................................
PIPE, INTAKE ..........................................................................................................................
SCREW, 2-ENDED STUD, M6 x 1 x 90MM .............................................................................
NUT, FLANGED, M6 x 1 ..........................................................................................................
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
2
2
Page 9-9
9
G
19
7
1G
6
5
4
TYPICAL
2 PLACES
3
1
2
7
8
9
10
7
8
12
13
14
11
9
Page 9-10
6
GOVERNOR AND ACCELERATOR CABLES
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1018325-01
1018324-01
1018324-02
1013700
1016546
1018323-01
1012285
1016202
1015408
1014413
1018322-01
1015845
1019035-01
0007174
1011697
2
3
QTY
4
CABLE, ACCELERATOR ........................................................................................................
CABLE, GOVERNOR (CARRYALL I AND II) ...........................................................................
CABLE, GOVERNOR (CARRYALL TURF II , II PLUS AND VI) ...............................................
CLAMP, CABLE RETAINING ...................................................................................................
NUT, FLANGED HEX, M8 x 1.25 ............................................................................................
BRACKET, ACCELERATOR SUPPORT ..................................................................................
SCREW, THREAD ROLLING, 1/4 - 20 x 5/8 ...........................................................................
E-RING .....................................................................................................................................
PIN, GOVERNOR CABLE CLEVIS .........................................................................................
PIN, HAIR SPRING COTTER, 1/8 I.D. x 5/8 ............................................................................
BRACKET, SUPPORT ..............................................................................................................
BRACKET, GOVERNOR CABLE ENGINE ..............................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 24 MM .......................................................................
WASHER, LOCK, 5/16 ............................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
1
1
1
2
2
1
4
3
2
2
1
1
1
1
1
Page 9-11
9
G
19
17
REFERENCE
CARBURETOR
1G
18
5
16
6
15
7
1
TYPICAL
2 PLACES
4
2
15
3
8
TYPICAL
3 PLACES
11
17
12
19
9
20
21
10
22
13
14
23
24
25
TYPICAL
3 PLACES
26
27
27
Page 9-12
TYPICAL
2 PLACES
INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—
CARRYALL I
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1018215-01
1018043-01
1018817-01
1019257-01
1019728-01
1018130-01
1019176-01
1019443-01
N/A
N/A
N/A
1018123-01
1015426
1018119-01
1019215-01
1019713-01
1018371-01
1018503-01
1019177-01
1018057-01
1018115-01
1018562-01
1018114-01
0000332
1015752
1019581-01
0001606
0000183
1019710-01
2
3
QTY
4
ASSEMBLY, AIR BOX (INCLUDES ITEMS 1 - 14) ..................................................................
SCREW, HI-LO HEX HEAD, #8 - 1/2 ..................................................................................
WASHER, STAINLESS STEEL, #8 .....................................................................................
LATCH, WIRE .....................................................................................................................
ASSEMBLY, AIR BOX TOP (INCLUDES ITEMS 5 - 11) .....................................................
E-CLIP ...........................................................................................................................
LEVER, CHOKE ............................................................................................................
DECAL, SERVICE .........................................................................................................
O-RING, 5/16 (RED) ......................................................................................................
O-RING, 3/8 (GREEN) ...................................................................................................
VALVE, CHOKE .............................................................................................................
SPRING, RETURN ........................................................................................................
FILTER, AIR ........................................................................................................................
BOTTOM, AIR BOX .............................................................................................................
SEAL, INTAKE ....................................................................................................................
CLAMP, HOSE (AIR INTAKE) ..................................................................................................
HOSE, INTAKE ........................................................................................................................
SCREW, HI-LO, #12 x 1/2 .......................................................................................................
POSITIONER, CHOKE ............................................................................................................
ASSEMBLY, CHOKE BUTTON (INCLUDES ITEMS 20, 21 AND 22) ......................................
GUIDE, CHOKE LEVER .....................................................................................................
SPRING, COMPRESSION .................................................................................................
LEVER, CHOKE .................................................................................................................
WASHER, FLAT, 1/4 .................................................................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................
ASSEMBLY, AIR DUCT ...........................................................................................................
RIVET, POP, 3/16 ....................................................................................................................
WASHER, FLAT, #10 ...............................................................................................................
AIR DUCT REPAIR KIT (NOT SHOWN) ..................................................................................
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
1
1
3
3
1
2
4
A/R
Page 9-13
9
G
REFERENCE
CARBURETOR
19
17
15
5
16
6
1G
15
1
TYPICAL
2 PLACES
18
2
7
4
3
8
TYPICAL
3 PLACES
21
9
20
11
12
19
10
13
14
TYPICAL
2 PLACES
26
25
22
23
TYPICAL
3 PLACES
24
26
TYPICAL
2 PLACES
Page 9-14
INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—
CARRYALL II, TURF II AND II PLUS
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1018215-01
1018043-01
1018817-01
1019257-01
1019728-01
1018130-01
1019176-01
1019443-01
N/A
N/A
N/A
1018123-01
1015426
1018119-01
1019215-01
1019713-01
1018371-01
1018043-01
1019268-01
0001631
0000183
1012438
0000332
1015752
1019581-02
0001606
0000183
1019710-01
2
3
QTY
4
ASSEMBLY, AIR BOX (INCLUDES ITEMS 1 - 14) ..................................................................
SCREW, HI-LO HEX HEAD, #8 - 1/2 ..................................................................................
WASHER, STAINLESS STEEL, #8 .....................................................................................
LATCH, WIRE .....................................................................................................................
ASSEMBLY, AIR BOX TOP (INCLUDES ITEMS 5 - 11) .....................................................
E-CLIP ...........................................................................................................................
LEVER, CHOKE ............................................................................................................
DECAL, SERVICE .........................................................................................................
O-RING, 5/16 (RED) ......................................................................................................
O-RING, 3/8 (GREEN) ...................................................................................................
VALVE, CHOKE .............................................................................................................
SPRING, RETURN ........................................................................................................
FILTER, AIR ........................................................................................................................
BOTTOM, AIR BOX .............................................................................................................
SEAL, INTAKE ....................................................................................................................
CLAMP, HOSE (AIR INTAKE) ..................................................................................................
HOSE, INTAKE ........................................................................................................................
SCREW, HEX HEAD HI-LO, #8 x 1/2 ......................................................................................
CABLE, CHOKE ......................................................................................................................
SCREW, PAN HEAD, #10 - 24 x 3/4 ........................................................................................
WASHER, #10 .........................................................................................................................
NUT, NYLON LOCK, #10 - 24 .................................................................................................
WASHER, FLAT, 1/4 .................................................................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................
ASSEMBLY, AIR DUCT ...........................................................................................................
RIVET, POP, 3/16 ....................................................................................................................
WASHER, FLAT, #10 ...............................................................................................................
AIR DUCT REPAIR KIT (NOT SHOWN) ..................................................................................
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
3
3
3
3
1
2
4
A/R
Page 9-15
9
G
19
REFERENCE
CARBURETOR
17
15
5
16
1G
15
1
TYPICAL
2 PLACES
6
18
7
2
4
3
8
TYPICAL
3 PLACES
9
21
11
10
20
12
19
TYPICAL
2 PLACES
23
13
22
14
27
24
25
28
26
29
28
Page 9-16
TYPICAL
3 PLACES
INTAKE DUCT, CHOKE, AND AIR BOX ASSEMBLY—
CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1018215-01
1018043-01
1018817-01
1019257-01
1019728-01
1018130-01
1019176-01
1019443-01
N/A
N/A
N/A
1018123-01
1015426
1018119-01
1019215-01
1019713-01
1018371-01
1018043-01
1019268-02
0001631
0000183
1012438
1015139
0008168
0000332
1015752
1018113-01
0007973
0000183
1018257-01
1019710-01
2
3
QTY
4
ASSEMBLY, AIR BOX (INCLUDES ITEMS 1 - 14) ..................................................................
SCREW, HI-LO HEX HEAD, #8 - 1/2 ..................................................................................
WASHER, STAINLESS STEEL, #8 .....................................................................................
LATCH, WIRE .....................................................................................................................
ASSEMBLY, AIR BOX TOP (INCLUDES ITEMS 5 - 11) .....................................................
E-CLIP ...........................................................................................................................
LEVER, CHOKE ............................................................................................................
DECAL, SERVICE .........................................................................................................
O-RING, 5/16 (RED) ......................................................................................................
O-RING, 3/8 (GREEN) ...................................................................................................
VALVE, CHOKE .............................................................................................................
SPRING, RETURN ........................................................................................................
FILTER, AIR ........................................................................................................................
BOTTOM, AIR BOX .............................................................................................................
SEAL, INTAKE ....................................................................................................................
CLAMP, HOSE (AIR INTAKE) ..................................................................................................
HOSE, INTAKE ........................................................................................................................
SCREW, HEX HEAD HI-LO, #8 x 1/2 ......................................................................................
CABLE, CHOKE ......................................................................................................................
SCREW, PAN HEAD, 10 - 24 x 3/4 ..........................................................................................
WASHER, #10 .........................................................................................................................
NUT, NYLON LOCK, #10 - 24 .................................................................................................
GROMMET ..............................................................................................................................
TIE, WIRE ................................................................................................................................
WASHER, FLAT, 1/4 .................................................................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................
DUCT, AIR ...............................................................................................................................
RIVET, POP, 3/16 ....................................................................................................................
WASHER, FLAT, #10 ...............................................................................................................
BRACKET, RETAINING ...........................................................................................................
AIR DUCT REPAIR KIT (NOT SHOWN) ..................................................................................
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
3
3
1
2
3
3
1
2
4
1
A/R
Page 9-17
9
G
19
1G
Page 9-18
EXHAUST SYSTEM
10
G
110
1G
7
8
y
;
;
y
;y
y
;
6
9
12
10
11
TYPICAL 2
PLACES
5
1
4
3
2
TYPICAL 2
PLACES
REFERENCE
ENGINE MOUNTING
SECTION 8
Page 10-2
EXHAUST SYSTEM, FE 290—
CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1018593-01
1015814
0000332
0000451
0007847
1017689
1019035-01
0007174
1015075
1012528
1013734
1015330
2
3
QTY
4
SYSTEM, EXHAUST ...............................................................................................................
BRACKET, MUFFLER MOUNTING .........................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
WASHER, LOCK, 1/4 ..............................................................................................................
SCREW, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................
CLAMP, MUFFLER ..................................................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 24MM ........................................................................
WASHER, LOCK, 5/16 ............................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
NUT, HEX, M8 x 1.25 ..............................................................................................................
WASHER, LOCK, 8MM ...........................................................................................................
GASKET, EXHAUST ................................................................................................................
1
1
2
2
2
1
1
1
1
2
2
1
Page 10-3
10
G
110
1G
7
8
9
y
;
;
y
;y
y
;
6
12
10
11
TYPICAL 2
PLACES
1
5
4
2
3
TYPICAL 2
PLACES
REFERENCE
ENGINE MOUNTING
SECTION 8
Page 10-4
EXHAUST SYSTEM, FE 350—
CARRYALL TURF II, II PLUS AND VI
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1018594-01
1015814
0000332
0000451
0007847
1017689
1019035-01
0007174
1011697
1012528
1013734
1016904
2
3
QTY
4
SYSTEM, EXHAUST ...............................................................................................................
BRACKET, MUFFLER MOUNTING .........................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
WASHER, LOCK, 1/4 ..............................................................................................................
SCREW, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................
CLAMP, MUFFLER ..................................................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 24MM ........................................................................
WASHER, LOCK, 5/16 ............................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
NUT, HEX, M8 x 1.25 ..............................................................................................................
WASHER, LOCK, 8MM ...........................................................................................................
GASKET, EXHAUST ................................................................................................................
1
1
2
2
2
1
1
1
1
2
2
1
Page 10-5
10
G
110
1G
Page 10-6
TORQUE CONVERTER
11
G
111
1G
4
1
3
2
5
10
6
7
14
8
14
9
13
16
12
11
19
18
21
20
Page 11-2
17
15
DRIVE CLUTCH
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21
1018339-02
1018339-04
1016801
1019298-01
1017383-01
N/A
N/A
1014049
1014050
1014051
1016901
1016289
1014057
1014059
1019256-01
1014453
1014058
1014056
1014052
N/A
1014055
1016203
1017188
1019167-01
1019165-01
1017328
2
3
QTY
4
ASSEMBLY, DRIVE CLUTCH (CARRYALL I, II AND TURF II) (INCLUDES ITEMS 1 - 17) ...
ASSEMBLY, DRIVE CLUTCH (CARRYALL II PLUS AND VI) (INCLUDES ITEMS 1 - 17) ......
KIT, DRIVE CLUTCH WEIGHT ...........................................................................................
ASSEMBLY, FIXED FACE (CARRYALL I, II AND TURF II) (INCLUDES ITEMS 3 AND 4)
ASSEMBLY, FIXED FACE (CARRYALL II PLUS AND VI) (INCLUDES ITEMS 3 AND 4) ...
PULLEY ..........................................................................................................................
SCREW, WASHER HEAD HEX MACHINE ...................................................................
BEARING, IDLER ...............................................................................................................
SPRING, RETAINER ...........................................................................................................
SPRING, DRIVE CLUTCH—BLACK (CARRYALL I, II AND TURF II) .................................
SPRING, DRIVE CLUTCH—DARK GREEN (CARRYALL II PLUS AND VI) ......................
SPACER, FIXED FACE SHAFT ..........................................................................................
RING, RETAINING ..............................................................................................................
ASSEMBLY, DRIVE HUB ....................................................................................................
PLUG, DRIVE CLUTCH ......................................................................................................
KIT, DRIVE CLUTCH BUTTON ...........................................................................................
WASHER, THRUST ............................................................................................................
RING, SPIRAL BACK-UP ...................................................................................................
ASSEMBLY, MOVABLE FACE (INCLUDES ITEMS 16 AND 17) ........................................
BUSHING .......................................................................................................................
RETAINER .....................................................................................................................
BELT, DRIVE (CARRYALL I) ....................................................................................................
BELT, DRIVE (CARRYALL II, TURF II, II PLUS AND VI) .........................................................
BELT, STARTER/GENERATOR ...............................................................................................
SCREW, HEX HEAD CAP (LEFT HAND THREADS), 3/8 - 24 x 5 1/2 ...................................
WASHER, MOUNTING—GREEN ...........................................................................................
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
Page 11-3
11
G
111
1G
8
6
7
5
4
3
2
9
12
11
1
10
Page 11-4
DRIVEN CLUTCH
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
5
6
7
8
9
10
10
11
12
1018340-01
1018340-03
1014080
1014078
1017686
1018362-01
1018362-02
1014454
1014072
1014070
1018334-01
1016203
1017188
0007173
1017327
2
3
QTY
4
ASSEMBLY, DRIVEN CLUTCH (INCLUDES ITEMS 2 - 8) (CARRYALL I, II, TURF II AND VI)
ASSEMBLY, DRIVEN CLUTCH (INCLUDES ITEMS 2 - 8) (CARRYALL II PLUS ONLY) ........
RING, RETAINING ..............................................................................................................
KEY .....................................................................................................................................
CAM ....................................................................................................................................
SPRING—GREEN (CARRYALL I, II, TURF II AND VI) .......................................................
SPRING—PURPLE (CARRYALL II PLUS ONLY) ...............................................................
KIT, BUTTON (INCLUDES 3 BUTTONS AND 3 SCREWS) ...............................................
ASSEMBLY, MOVEABLE FACE, WITH BUSHING .............................................................
ASSEMBLY, FIXED FACE ...................................................................................................
KEY, SQUARE TRANSMISSION .............................................................................................
BELT, DRIVE (CARRYALL I ONLY) .........................................................................................
BELT, DRIVE (CARRYALL II, TURF II, II PLUS AND VI) .........................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 ..............................................................................
WASHER, MOUNTING—YELLOW .........................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Page 11-5
11
G
111
1G
Page 11-6
UNITIZED TRANSAXLE—
GASOLINE VEHICLE
12
G
3
112
5
7
4
1G
17
18
6
19
8
REFERENCE FORWARD
AND REVERSE SHIFTER—
GASOLINE ELECTRICAL
SECTION
10
9
11
16
27
12
13
21
15
20
31
1
22
2
28
14
23
24
Clu
bCa
30
32
r
25
REFERENCE AXLE
TUBES ON PAGE 12-6
26
ClubC
ar
Page 12-2
29
UNITIZED TRANSAXLE—GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1019226-01
1012285
1018336-01
1013061
0000183
1010954
1016341
1017082
0008717
1018902-01
1017231
1019273-01
1018929-01
1019272-01
1018901-01
1012752
1018348-01
1018861-01
1014007
0008233
1019286-01
1016513
1019271-01
1018938-01
1018913-01
1018906-01
1018905-01
1019269-01
1012896
1013759
1016432
1012711
1019287-01
2
3
QTY
4
BRACKET, TRANSMISSION CABLE SUPPORT ....................................................................
SCREW, THREAD ROLLING, 1/4 - 20 x 5/8 ...........................................................................
UNITIZED TRANSAXLE (INCLUDES ITEMS 3 - 90) ..............................................................
NUT, NYLON LOCK, #10 - 32 .............................................................................................
WASHER, FLAT, #10 ...........................................................................................................
STUD, BALL, 1/4 - 28 x 9/16 ...............................................................................................
LEVER, TRANSMISSION SHIFTER ...................................................................................
SCREW, HEX WASHER HEAD, #10 - 32 x 3/4 ..................................................................
NUT, NYLON LOCK, 1/4 - 28 ..............................................................................................
SHAFT, SHIFTER ...............................................................................................................
KEY, WOODRUFF ...............................................................................................................
RING, SNAP .......................................................................................................................
WASHER, FLAT ..................................................................................................................
SEAL, OIL ...........................................................................................................................
LEVER, SHIFTER ...............................................................................................................
PIN, ROLL ...........................................................................................................................
ARM, GOVERNOR LEVER ................................................................................................
SCREW, SQUARE HEAD, 1/4 - 20 x 1 ...............................................................................
WASHER, FLAT, TYPE B, 1/4 .............................................................................................
NUT, NYLON LOCK, 1/4 - 20 ..............................................................................................
PIN, COTTER .....................................................................................................................
WASHER, FLAT ..................................................................................................................
SEAL, OIL ...........................................................................................................................
WASHER ............................................................................................................................
ARM, PIVOT ........................................................................................................................
GEAR CASE (RIGHT) .........................................................................................................
GEAR CASE (LEFT) ...........................................................................................................
BOLT, FLANGED, M8 x 1.25 x 40MM .................................................................................
PIN, DOWEL .......................................................................................................................
PLUG, DRAIN (INCLUDES ITEM 30) .................................................................................
GASKET .........................................................................................................................
BREATHER .........................................................................................................................
GASKET, LIQUID, 8.8 OZ. (250 GRAMS) ...........................................................................
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
15
2
2
1
1
A/R
Page 12-3
12
G
36
112
35
34
1G
33
47
48
49
46
41
45
43
42
46
44
55
54
48
39
41
40
53
39
52
38
37
43
41
45
51
50
59
58
57
56
38
61
60
66
65
66
REFERENCE
DRIVER SIDE
CASE
64
63
62
Clu
bC
Page 12-4
ar
REFERENCE
PASSENGER SIDE
CASE
UNITIZED TRANSAXLE—GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
1
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
1018920-01
1018900-01
1012748
1012747
1018894-01
0007336
1016338
1018924-01
1018922-01
1018897-01
1019276-01
1019275-01
1012742
1012741
1019280-01
1012740
1019279-01
1019277-01
1018899-01
1018896-01
1016337
1019278-01
1012714
1018926-01
1018932-01
1018925-01
1019281-01
1018895-01
1019282-01
1018939-01
1018923-01
1018916-01
1018919-01
0007335
2
3
QTY
4
ROD, SHIFT ........................................................................................................................
FORK, SHIFT ......................................................................................................................
SPRING ..............................................................................................................................
BALL, STEEL ......................................................................................................................
GUIDE .................................................................................................................................
BEARING, BALL .................................................................................................................
WASHER, SPRING .............................................................................................................
GEAR, SPUR ......................................................................................................................
PLATE, THRUST .................................................................................................................
GEAR ASSEMBLY, 28 TOOTH, INPUT ...............................................................................
BEARING, NEEDLE ...........................................................................................................
BEARING, NEEDLE ...........................................................................................................
RING, SYNCHRONIZER ....................................................................................................
SPRING, SYNCHRONIZER ................................................................................................
HUB, SYNCHRONIZER CLUTCH .......................................................................................
INSERT, SYNCHRONIZER .................................................................................................
SLEEVE, SYNCHRONIZER ................................................................................................
PIN, DOWEL .......................................................................................................................
SHAFT, INPUT ....................................................................................................................
GEAR ASSEMBLY, 25 TOOTH, INPUT ...............................................................................
WASHER, THRUST ............................................................................................................
BEARING, BALL .................................................................................................................
SEAL, OIL, INPUT SHAFT .................................................................................................
GEAR, 17 TOOTH ...............................................................................................................
KEY .....................................................................................................................................
GEAR, 61 TOOTH ...............................................................................................................
BEARING, BALL .................................................................................................................
GUIDE, OIL FLOW...............................................................................................................
SCREW, M8 x 1.25 x 10 MM ..............................................................................................
WASHER .............................................................................................................................
GOVERNOR ASSEMBLY ...................................................................................................
SLEEVE ..............................................................................................................................
GEAR, CLUSTER IDLER ...................................................................................................
BEARING, BALL .................................................................................................................
1
1
1
1
1
2
2
1
3
1
3
1
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
Page 12-5
12
G
112
1G
75
73
78
71
77
69
REFERENCE
PASSENGER SIDE
CASE
74
80
72
70
88
67
85
90
89
90
81
79
82
89
84
Clu
85
bC
ar
86
87
74
77
83
79
78
REFERENCE
DRIVER SIDE
CASE
76
68
71
70
72
73
69
Page 12-6
UNITIZED TRANSAXLE—GASOLINE VEHICLE
ITEM
PART NO.
DESCRIPTION
1
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
1018915-01
1018914-01
1013787
1013792
1011291
1014207
1016672
1013794
1018910-01
1018909-01
1013790
1013791
0007330
1019283-01
1018927-01
1014193
1019105-01
1013768
1013774
1013773
1013769
1013772
1013770
1013771
2
3
QTY
4
AXLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 69 - 73) .........................................
AXLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 69 - 73) ................................
STUD, LUG ....................................................................................................................
RING, RETAINING .........................................................................................................
BEARING, OUTER AXLE TUBE ...................................................................................
BUSHING, 25 MM I. D. ...................................................................................................
RING, RETAINING .........................................................................................................
SEAL, OIL ...........................................................................................................................
ASSEMBLY, AXLE TUBE, DRIVER SIDE ...........................................................................
ASSEMBLY, AXLE TUBE, PASSENGER SIDE ...................................................................
BOLT, M10 x 1.5 x 30MM ....................................................................................................
WASHER, LOCK, M10 ........................................................................................................
BEARING, INNER AXLE TUBE ..........................................................................................
BOLT, M8 x 1.25 x 37MM ....................................................................................................
GEAR, OUTPUT .................................................................................................................
PIN, DOWEL .......................................................................................................................
KIT, DIFFERENTIAL GEAR CASE (INCLUDES ITEMS 84 - 87) ........................................
CASE, GEAR CARRIER ................................................................................................
PLATE, THRUST (IDLER GEAR) ..................................................................................
PLATE, THRUST (DIFFERENTIAL GEAR) ...................................................................
COVER, GEAR CASE ...................................................................................................
PIN, DIFFERENTIAL ..........................................................................................................
GEAR, DIFFERENTIAL IDLER ...........................................................................................
GEAR, DIFFERENTIAL ......................................................................................................
1
1
4
1
1
1
1
1
1
1
14
14
2
8
1
1
1
1
2
1
1
1
2
2
Page 12-7
12
G
112
1G
Page 12-8
ELECTRICAL SYSTEM—
ELECTRIC VEHICLE
13
E
113
4
TYPICAL 2
PLACES
1E
3
10
2
SEAT SUPPORT
FRONT PANEL
11
5
6
TYPICAL 3
PLACES
12
TYPICAL 2
PLACES
1
9
8
TYPICAL
2 PLACES
13
7
TYPICAL 3
PLACES
15
16
TYPICAL 2
PLACES
16
OFF ON
CA
RR
YA
L
L
Page 13-2
14
FORWARD AND REVERSE SWITCH—
POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1017530-05
1014807
1014808
0008057
0008058
1014871
1017799
0000451
0001028
1012987
1013198
1016845
0008233
1018962-01
1010434
1014306
2
3
QTY
4
ASSEMBLY, FORWARD AND REVERSE SWITCH (INCLUDES ITEMS 2 - 9) ......................
SWITCH, LIMIT ..................................................................................................................
SWITCH, LIMIT ..................................................................................................................
NUT, HEX, #4 - 40 ...............................................................................................................
WASHER, LOCK, #4 ...........................................................................................................
SCREW, HEX WASHER HEAD, #4 - 40 x 2 .......................................................................
BAR, BUS ...........................................................................................................................
WASHER, LOCK, 1/4 ..........................................................................................................
NUT, HEX, 1/4 - 20 ..............................................................................................................
HANDLE, FORWARD AND REVERSE SWITCH ....................................................................
SCREW, PHILLIPS HEAD MACHINE, #8 - 32 x 5/8 ..............................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 1/8 ................................................................
NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................
KIT, FORWARD AND REVERSE SWITCH COVER (INCLUDES ITEM 15)
(CARRYALL I AND II) ..............................................................................................................
BARREL, PLASTIC .............................................................................................................
WASHER, FLAT, TYPE B, 1/4 (CARRYALL I AND II) ..............................................................
1
1
2
2
2
2
2
4
4
1
1
3
3
1
2
4
Page 13-3
13
E
2
11
3
1E
31
NO
TI
TYPICAL
7 PLACES
36
10
9
4
C
E
113
6
5
15
12
14
1
13
16
27
17
24
26
14
38
25
7
23
21
9
22
32
20
30
8
19
REFERENCE
ACCELERATOR
ROD
30
28
9
33
22
18
35
29
39
Club
Car
40
41
37
Page 13-4
34
MULTI-STEP POTENTIOMETER—
CARRYALL I POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1019320-03
1014999
1019580-02
1019326-01
N/A
N/A
N/A
N/A
N/A
0000451
0001014
1019469-01
1019711-01
0008056
0008058
1014807
0008057
1014414
1014413
0007893
1014017
1013998
1012903
1014000
1014010
1014019
1013887
1013860
1013461
1014189
1014253
0008990
0007473
1012353
1014003
0008449
1016109-01
1013886
1014109
1019492-01
1016175
0001017
2
3
QTY
4
ASSEMBLY, WIPER SWITCH (INCLUDES ITEMS 1 - 37) ......................................................
ASSEMBLY, WIPER SWITCH CASE, 6 SPEED .................................................................
ASSEMBLY, 5-WIRE AND RECEPTACLE (INCLUDES ITEMS 3 - 8) ................................
KIT, 6-PIN RECEPTACLE ..............................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE ........................................................................
WIRE ASSEMBLY, #18 BLUE ........................................................................................
WIRE ASSEMBLY, #18 BLACK/WHITE .........................................................................
WIRE ASSEMBLY, #18 PURPLE....................................................................................
WIRE ASSEMBLY, #18 YELLOW....................................................................................
WASHER, LOCK, 1/4 ..........................................................................................................
NUT, BRASS HEX, 1/4 - 20 ................................................................................................
PROTECTOR, WIPER SWITCH RESISTOR ......................................................................
KIT, RESISTOR ASSEMBLY ...............................................................................................
SCREW, ROUND HEAD MACHINE, #4 - 40 x 3/4 ...........................................................
WASHER, LOCK, #4 ..........................................................................................................
SWITCH, LIMIT....................................................................................................................
NUT, HEX, #4 - 40 ...............................................................................................................
BUMPER, WIPER SWITCH ................................................................................................
PIN, HAIR SPRING COTTER .............................................................................................
NUT, HEX, #10 - 32 .............................................................................................................
CARRIER, WIPER SWITCH ARM ......................................................................................
SPRING, WIPER SWITCH BRUSH ....................................................................................
BEARING, BRONZE ...........................................................................................................
STUD, WIPER SWITCH ADJUSTING ................................................................................
GROMMET, SPLIT ..............................................................................................................
SCREW, SELF-TAPPING, #4 - 40 x 3/8 .............................................................................
ARM, SPEED SWITCH .......................................................................................................
ASSEMBLY, SWITCH BRUSH ............................................................................................
SCREW, HEX HEAD HI-LO, #10 - 16 x 1/2 ........................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 2 ...............................................................................
NUT, BRASS HEX JAM, 1/4 - 20 ........................................................................................
WRAP, TIE ...........................................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ............................................................................................
STUD, SHORT BALL, 1/4 - 28 ............................................................................................
CRANK, BELL .....................................................................................................................
NUT, DIMPLED LOCK, 1/4 - 28 ..........................................................................................
DECAL, WIPER SWITCH WARNING .................................................................................
COVER, WIPER SWITCH ...................................................................................................
BOLT, CARRIAGE, #10 - 24 x 1 ...............................................................................................
SHIM, WIPER SWITCH ...........................................................................................................
WASHER, LOCK, #10 .............................................................................................................
NUT, HEX, #10 - 24 .................................................................................................................
1
1
1
1
1
1
1
1
1
17
15
1
1
2
3
1
2
1
1
1
1
1
2
1
1
1
1
1
2
1
3
1
1
1
1
1
1
1
2
1
2
2
Page 13-5
13
E
113
N
EE
GR
1E
2
1
D
RE E
NG
A
R
KEY
SWITCH
ITE
H
E/W
O
G
AN
N
OR
OW
BR
REVERSE
BUZZER
10
25
FORWARD /
REVERSE
SWITCH
WARNING
LIGHT
3
1
UE
BLUE
OR
AN
UE
WH
ITE
LIMIT
SWITCHES
E
W
H
YE T/B
L
L
N LO K
/W W
H
T
PL
R
8
PU
1
K
AC
E
E
BL
HIT
HIT
W
/
W
/
N
D
E
EE
RE ANG
N
GR
EE
OR
GR
R
G
7
W
N
BL
N
27
26
LE
RP
PU
EY
GR
D
BLK
D
R
-
+
-
GREY
-
3
+
4
RE
3
2
M-
YELLOW
RED
BROWN
+
BLACK
-
D
A2
BLACK
BLACK
6
YELLOW
1
+
BLUE
TYPICAL
5 PLACES
BATTERY
BANK
YELLOW
-
2
18
GREEN
+
24
SOLENOID
29
ED
RED
+
23
5
28
RE
FUSE
RE
RED/WHITE
PURPLE
CK
A
BL
+
EN
W
LO
21
L
YE
-
-
FUSE
RED
14
GRE
22
RED
D
RE
17
WHITE/ BLACK
16
FUSE AND
RECEPTACLE
ORANGE
PU
EE
U
BL
WHITE
TE
LL
O
BL W
RP AC
LE K
YE
GE
E
K
AC
HI
BLUE
15
13
N/
D
GR
12
6
EE
OW
AN
ITE
GR
BR
RE
3
WH
5
OR
2
E/
IT
WH
SIX PIN
CONNECTOR
4
GE
BL
9
2
11
BL
MULTI-STEP
POTENTIOMETER
1
CONTROLLER
B-
LE
E
RP HIT
PU D/W
E
R
OW
L
ITE
L
WH
YE
E
G
AN
OR
B+
WHIT
E
GRE
EN
WHIT
E
UE
BL
32
BL
20
AC
K
ON-BOARD
COMPUTER
34
-
Page 13-6
33
THREE PIN
CONNECTOR
19
A2
31
S1
S2
A1
30
MOTOR
WIRING—
CARRYALL I POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1019110-02
N/A
1019327-01
N/A
N/A
N/A
N/A
1018830-02
N/A
N/A
1019014-01
1019012-01
1019111-01
N/A
N/A
N/A
N/A
N/A
N/A
1019013-01
N/A
N/A
N/A
N/A
1017957-01
N/A
1014947
1019028-01
1014948
1019030-01
1019029-01
1014856
N/A
1019201-01
1018278-01
2
3
QTY
4
WIRE HARNESS (INCLUDES ITEMS 1 - 20) .........................................................................
WIRE ASSEMBLY, #18 BROWN .........................................................................................
KIT, 6-PIN PLUG ASSEMBLY .............................................................................................
WIRE ASSEMBLY, #18 BLUE .............................................................................................
WIRE ASSEMBLY, #18 PURPLE ........................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE .............................................................................
WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ............
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ..............................................................................
WIRE ASSEMBLY, #6 BLUE ...............................................................................................
WIRE ASSEMBLY, #6 ORANGE .........................................................................................
WIRE ASSEMBLY, #6 WHITE .............................................................................................
WIRE ASSEMBLY, #18 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 ORANGE .......................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #6 BLUE ...............................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............
WIRE ASSEMBLY, #18 GRAY (PART OF ON-BOARD COMPUTER ASSEMBLY) .................
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) .................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE (PART OF BATTERY LIGHT) ................................
ASSEMBLY, RESISTOR ..........................................................................................................
WIRE ASSEMBLY, #6 RED ....................................................................................................
ASSEMBLY, DIODE .................................................................................................................
WIRE ASSEMBLY, #6 YELLOW ..............................................................................................
WIRE ASSEMBLY, #6 GREEN ................................................................................................
WIRE ASSEMBLY, #6 WHITE .................................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............
KIT, 3-PIN PLUG ASSEMBLY ..................................................................................................
KIT, WIRE AND TERMINAL, #6 BLACK ..................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
Page 13-7
13
E
113
1E
TYPICAL
2 PLACES
AS SEEN
FROM FRONT
DRIVER SIDE
OF VEHICLE,
BODY
REMOVED
OFF ON
4
7
5
6
2
1
3
OFF ON
10
11
Page 13-8
8
9
ELECTRICAL COMPONENTS, FRONT BODY—
CARRYALL I AND II POWERDRIVE ELECTRIC VEHICLES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
1016859
1016851
1016849
1018306-01
1018262-01
1018511-01
1018307-01
1018345-02
1012505
0008990
1019355-01
2
3
QTY
4
KIT, REVERSE BUZZER (INCLUDES ITEMS 2 AND 3) .........................................................
BUZZER, REVERSE ...........................................................................................................
SCREW, PAN HEAD HI-LO, #4 - 24 x 5/16 .........................................................................
ASSEMBLY, SCREW AND WASHER ......................................................................................
SWITCH, KEY .........................................................................................................................
WASHER .................................................................................................................................
NUT, KEY SWITCH .................................................................................................................
CAP, KEY SWITCH (BLACK) ..................................................................................................
KEY (PAIR) ..............................................................................................................................
TIE, WIRE ................................................................................................................................
LIGHT, BATTERY WARNING (AMBER) ..................................................................................
1
1
2
2
1
1
1
1
1
2
1
Page 13-9
13
E
113
11
TYPICAL
4 PLACES
1E
10
TYPICAL
2 PLACES
6
5
7
8
2
TYPICAL
3 PLACES
17
TYPICAL
6 PLACES
16
18
15
TYPICAL
12 PLACES
19
TYPICAL
6 PLACES
13
12
Page 13-10
TYPICAL
6 PLACES
14
TYPICAL
5 PLACES
1
9
3
4
TYPICAL
3 PLACES
BATTERIES, CHARGER RECEPTACLE—
CARRYALL I POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
1018021-01
1017965-01
N/A
N/A
N/A
1017968-01
1013061
1017705
1018949-01
1018010-01
1018320-01
1017977-01
1017977-02
1017978-01
1017957-01
1014304
1018030-01
1015072
1011578
1013683
2
3
QTY
4
KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 2 - 9) .....................................................
BEZEL, RECEPTACLE .......................................................................................................
WIRE ASSEMBLY, SENSE LEAD, GRAY ...........................................................................
WIRE ASSEMBLY, #10 RED ...............................................................................................
WIRE ASSEMBLY, #10 BLACK ...........................................................................................
ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEM 7) ............................................................
NUT, NYLON LOCK, #10 ...............................................................................................
SCREW, PHILLIPS PAN HEAD, #8 TYPE AB ....................................................................
ASSEMBLY, FUSE, 3/8 AMP ..............................................................................................
PLATE, RECEPTACLE BACKING ...........................................................................................
SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 .........................................................................
BATTERY, 8 VOLT POWERDRIVE ..........................................................................................
BATTERY, 8 VOLT POWERDRIVE, DRY .................................................................................
CAP, BATTERY, 4 PORT GANG ..............................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
NUT, HEX, STAINLESS STEEL, 5/16 - 18 ..............................................................................
HOLD-DOWN, BATTERY ........................................................................................................
NUT, NYLON LOCK, STAINLESS STEEL, 5/16 - 18 ..............................................................
WASHER, FLAT, TYPE B WIDE, 5/16 .....................................................................................
J-BOLT .....................................................................................................................................
1
1
1
1
1
1
2
3
1
1
4
6
6
6
5
12
3
6
6
6
Page 13-11
13
E
19
113
TYPICAL
2 PLACES
1E
1
2
TYPICAL
2 PLACES
TYPICAL
2 PLACES
7
3
4
8
20
SOLENOID
9
10
TYPICAL
4 PLACES
11
TYPICAL
2 PLACES
2
12
10
TYPICAL
2 PLACES
ON-BOARD
COMPUTER
14
12
17
CONTROLLER
5
6
13
16
15
12
12
10
5
12
6
TYPICAL
2 PLACES
TYPICAL
2 PLACES
18
12
13
Page 13-12
6
COMPUTER, CONTROLLER, AND SOLENOID—
CARRYALL I POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1019652-01
1014288
0007893
1014948
0001242
0007174
1019026-01
1014947
1018836-01
1012285
1018402-03
0001241
0007173
0001218
1019099-01
1018949-01
1018278-01
1019423-01
1017237
1019579-01
2
3
QTY
4
PLATE, COMPONENT MOUNTING ........................................................................................
SCREW, THREAD-FORMING, 5/16 - 18 x 3/4 ........................................................................
NUT, HEX, #10 - 32 .................................................................................................................
ASSEMBLY, DIODE .................................................................................................................
NUT, HEX, 5/16 - 18 ................................................................................................................
WASHER, LOCK, 5/16 ............................................................................................................
BOOT, WIRE ............................................................................................................................
ASSEMBLY, RESISTOR ..........................................................................................................
SOLENOID, 48 VOLT (WITH MOUNTING BRACKET) ............................................................
SCREW, THREAD-ROLLING, 1/4 - 20 x 5/8 ...........................................................................
CONTROLLER, 48 VOLT (300 AMP) ......................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 3/4 ...........................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ........................................................................................
COMPUTER, ON-BOARD (INCLUDES ITEMS 16, 17 AND 18) .............................................
FUSE ASSEMBLY, 3/8 AMP ...............................................................................................
KIT, WIRE AND TERMINAL, #6 BLACK .............................................................................
KIT, 3-PIN RECEPTACLE ..................................................................................................
NUT, FLANGE, 5/16 - 24 .........................................................................................................
BRACKET, MOUNTING ...........................................................................................................
1
4
2
1
5
5
1
1
1
8
1
6
3
1
1
2
1
1
2
1
Page 13-13
13
E
113
13
14
1E
11
12
9
10
1
19
6
4
18
5
17
2
3
7
8
NO F
FO
15
16
FLOORBOARD REMOVED FOR CLARITY
Page 13-14
CONTINUOUSLY VARIABLE POTENTIOMETER—
CARRYALL II AND VI POWERDRIVE ELECTRIC VEHICLES
ITEM
PART NO.
DESCRIPTION
1
1017392-01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
N/A
1017830
1018226-01
1018090-01
1017853
1011229
N/A
N/A
N/A
0008990
N/A
1017424
1018951-01
1019201-01
1018043-01
1017743
0008233
0000332
1018619-01
2
3
QTY
4
ASSEMBLY, POTENTIOMETER HOUSING WITH GREY PLUG
(INCLUDES ITEMS 1 - 13) ......................................................................................................
HOUSING, POTENTIOMETER ..........................................................................................
SWITCH, LIMIT ...................................................................................................................
SCREW, HEX HEAD, #4 - 24 ..............................................................................................
LEVER, POTENTIOMETER ...............................................................................................
SCREW, HEX HEAD, #6 - 32 x 3/4 .....................................................................................
NUT, LOCK, “K”, #6 - 32 .....................................................................................................
WIRE ASSEMBLY, #18 BLUE .............................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE .............................................................................
POTENTIOMETER .............................................................................................................
WRAP, TIE ...........................................................................................................................
CONDUIT, ELECTRICAL ....................................................................................................
BEARING, PIVOT SUPPORT .............................................................................................
RECEPTACLE, 3-PIN .........................................................................................................
KIT, 3-PIN PLUG .....................................................................................................................
SCREW, HI-LO HEX HEAD, #8 - 18 x 1/2 ...............................................................................
COVER, ACCELERATOR ........................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/8 .............................................................................
13
E
1
1
1
2
1
1
1
1
1
1
3
1
1
1
1
2
1
4
4
4
Page 13-15
N
KEY
SWITCH
EE
GR
E
BLU
113
2
1
1
D
RE
1E
E
NG
A
OR
E
HIT
13
E/W
G
AN
N
OW
REVERSE
BUZZER
OR
BR
11
12
HT
/W
N
GR
UE
WARNING
LIGHT
BL
UE
BL
N
OW
BR
ON-BOARD
COMPUTER
CW
6
GR
PU EEN
/W
YE RP
HI
LL LE
TE
W OW
HT
/B
LK
S
CONTINUOUSLY
VARIABLE
POTENTIOMETER
10
RE
D/W
HIT
E
GR
3
EE
N
2
1
5
14
CONTROLLER
ROTATED 180°
B-
M-
15
K
A2
UE
ITE
N
EE
GR
WH
GE
O
LL
OW
W
HI
17
TE
LIMIT
SWITCHES
/B
LA
18
ED
R
CK
1
2
E
HIT
D/W
RE
G
YELLOW
8
ITE
N/W
RED
UE
WH
AN
N
EE
OR
GR
SOLENOID
ITE
D
RE
WH
AC
K
19
N
EE
GR
D
E
R
3
GE
BL
22
D
RE
GREEN
W
O
BLK
21
-
BLACK
FUSE AND
RECEPTACLE
+
E
+
NG
Y
25
FUSE
24
1
-
Page 13-16
S1
MOTOR
2
20
6
27
S2
5
+
BLUE
A2
+
-
GREEN
E
-
3
-
IT
+
-
+
-
H
26
+
RED
29
28
W
RA
D
RE
A
GR
CK
LA
/B
TE
HI
BLACK
23
FUSE
YE
BL
E
RE
CK
E
IT
WH
N
RA
E
HIT
K
AC
BL
Y
A
GR
AC
BL
B+
A
BL
BL
YELLOW
16
3
FORWARD /
REVERSE
SWITCH
9
RED
GREEN
ORANGE
BROWN
2
RP
LE
K
AC HITE
BL
/W
EN
E
N
GR
OW
BR EEN
R
E
G
HIT
D/W
RE
4
7
PU
BLACK
THREE WIRE
PLUG
BROWN
CCW
4
BATTERIES
A1
WIRING—
CARRYALL II POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1019116-01
N/A
N/A
1018651-06
1018830-02
N/A
N/A
1019308-01
N/A
N/A
N/A
N/A
N/A
N/A
1019088-01
1016729
N/A
1016732
1014948
1014947
1017957-01
N/A
N/A
N/A
1018278-03
1019045-01
1019046-01
1019047-01
1019089-01
1019044-01
2
3
QTY
4
WIRE HARNESS (INCLUDES ITEMS 1 - 9) ...........................................................................
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
WIRE ASSEMBLY, #18 ORANGE .......................................................................................
ASSEMBLY, 3-PIN PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 4) ...........
WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) .......
WIRE ASSEMBLY, #18 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
ASSEMBLY, 3-PIN PLUG (INCLUDES #18 BROWN, #18 YELLOW, AND #18 RED) ........
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ..............................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE .................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE (PART OF BATTERY LIGHT) ................................
WIRE ASSEMBLY, #18 RED ...................................................................................................
WIRE ASSEMBLY, #18 BLUE (PART OF POTENTIOMETER ASSEMBLY) ...........................
WIRE ASSEMBLY, #6 BLUE ...................................................................................................
WIRE ASSEMBLY, #6 WHITE .................................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............
WIRE ASSEMBLY, #6 YELLOW ..............................................................................................
ASSEMBLY, DIODE .................................................................................................................
ASSEMBLY, RESISTOR ..........................................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) ................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) .................
KIT, WIRE AND TERMINAL, #6 BLACK ..................................................................................
WIRE ASSEMBLY, #6 RED .....................................................................................................
WIRE ASSEMBLY, #6 BLUE ...................................................................................................
WIRE ASSEMBLY, #6 ORANGE .............................................................................................
WIRE ASSEMBLY, #6 WHITE .................................................................................................
WIRE ASSEMBLY, #6 GREEN ................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
Page 13-17
13
E
113
1
1E
2
4
13
12
2
14
2
15
3
2
16
1
3
3
2
4
19
2
5
2
1
2
1
17
SOLENOID
4
18
TYPICAL
2 PLACES
8
6
7
MOUNTING
PLATE
4
8
18
11
TYPICAL
4 PLACES
7
8
CONTROLLER
9
8
7
18
8
7
10
TYPICAL
6 PLACES
21
23
Page 13-18
ON-BOARD
COMPUTER
TYPICAL
2 PLACES
7
20
22
TYPICAL
2 PLACES
COMPUTER, CONTROLLER, AND SOLENOID—
CARRYALL II POWERDRIVE VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
0007174
0001241
0007173
0001242
0001218
1019183-01
1012285
0000451
1018402-03
1019243-01
1019117-01
1019026-01
1017237
1014947
0007893
1014948
1018836-01
0000332
1019344-01
1019099-05
1018949-01
1018278-03
1019423-01
2
3
QTY
4
WASHER, LOCK, 5/16 ............................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 3/4 ...........................................................................................
NUT, HEX, 5/16 - 18 ................................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ........................................................................................
CLAMP, WIRE ..........................................................................................................................
SCREW, HEX HEAD THREAD ROLLING, 1/4 - 20 x 5/8 ........................................................
WASHER, LOCK, 1/4 ..............................................................................................................
CONTROLLER, 48 VOLT (300 AMP) ......................................................................................
BUSHING, SNAP ....................................................................................................................
PLATE, MOUNTING ................................................................................................................
BOOT, WIRE ............................................................................................................................
NUT, FLANGE, 5/16 - 24 .........................................................................................................
ASSEMBLY, RESISTOR ..........................................................................................................
NUT, HEX, #10 - 32 .................................................................................................................
ASSEMBLY, DIODE .................................................................................................................
SOLENOID, 48 VOLT (WITH MOUNTING BRACKET) ...........................................................
WASHER, FLAT, 1/4 ................................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
COMPUTER, ON-BOARD (INCLUDES ITEMS 21, 22 AND 23) .............................................
FUSE ASSEMBLY, 3/8 AMP ...............................................................................................
KIT, WIRE AND TERMINAL, #6 BLACK .............................................................................
KIT, 3-PIN RECEPTACLE ..................................................................................................
4
8
3
4
1
2
10
10
1
6
1
1
2
1
2
1
1
5
2
1
1
1
1
Page 13-19
13
E
TYPICAL
2 PLACES
6
7
6
113
5
5
1E
TYPICAL
2 PLACES
4
TYPICAL
12 PLACES
8
9
4
3
1
2
BATTERY
MOUNTING
20
TYPICAL
4 PLACES
19
TYPICAL
2 PLACES
15
14
16
17
TYPICAL
3 PLACES
11
18
12
10
Page 13-20
13
BATTERIES, CHARGER RECEPTACLE—
CARRYALL II POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1017977-01
1017977-02
1017978-01
1017957-01
1016682-01
1011578
1015072
1018030-02
1018030-01
1014304
1018021-01
1017965-01
N/A
N/A
N/A
1017968-01
1013061
1017705
1018949-01
1018010-01
1018320-01
2
3
QTY
4
BATTERY, 8-VOLT POWERDRIVE ..........................................................................................
BATTERY, 8-VOLT POWERDRIVE, DRY .................................................................................
CAP, BATTERY, 4 PORT GANG ..............................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
ROD, BATTERY HOLD-DOWN ...............................................................................................
WASHER, FLAT, TYPE B WIDE, 5/16 .....................................................................................
NUT, NYLON LOCK, STAINLESS STEEL, 5/16 - 18 ..............................................................
HOLD-DOWN, BATTERY, LONG ............................................................................................
HOLD-DOWN, BATTERY, SHORT ..........................................................................................
NUT, HEX, STAINLESS STEEL, 5/16 -18 ...............................................................................
KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 11 - 18) .................................................
BEZEL, RECEPTACLE .......................................................................................................
WIRE ASSEMBLY, SENSE LEAD, GRAY ...........................................................................
WIRE ASSEMBLY, #10 RED ...............................................................................................
WIRE ASSEMBLY, #10 BLACK ...........................................................................................
ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEM 16) ..........................................................
NUT, NYLON LOCK, #10 ...............................................................................................
SCREW, PHILLIPS PAN HEAD, TYPE AB, #8 ....................................................................
ASSEMBLY, FUSE, 3/8 AMP ..............................................................................................
PLATE, RECEPTACLE BACKING ...........................................................................................
SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 .........................................................................
6
6
6
5
8
8
8
2
2
12
1
1
1
1
1
1
2
3
1
1
4
Page 13-21
13
E
RIGHT
HEADLIGHT
GRE
WHIT
E
2
1E
BL
BL
UE
ITE
WH
K
K
AC LAC
BL
B
47
1
GRE
EN
BLUE
W
WHIT
E
N
EE
GR
25
TE
HI
UE
BL
O
BR
4
GE
AN
OR
WN
/W
1
KEY
SWITCH
46
WARNING
LIGHT
BATTERY
CONDITION
INDICATOR
BLACK
VOLTAGE
LIMITER
44
45
ORANGE
TE
OW
HI
LL
/W
YE
GE N
N
A
OW
OR
BR
GROUND
TERMINAL
BLOCK
LIGHT
SWITCH
B
BLACK
E
LU
BLUE
6
GRN/WHT
BLUE
WHITE
FRONT
REVERSE
BUZZER
BLACK
ORANGE
2
1
E
HIT
D
RE
5
2
D
RE
GE
AN
OR
GE
AN
OR
BLACK
LEFT
HEADLIGHT
K
AC
3
BL
UE
1 13
GROUND
TERMINAL
BLOCK
EN
BLUE
HORN
31
CW
CCW
GR
EE
N
PU /W
HI
R
T
YE PLE E
LL
W
OW
HT
/B
LK
S
CONTINUOUSLY
VARIABLE
POTENTIOMETER
7
THREE PIN
PLUG
9
23
24
THREE PIN
CONNECTOR
BLACK
BROWN
ORANGE
GREEN
HORN
BUTTON
BROWN
YELLOW
DIMMER
SWITCH
RED/WHITE
8
NC
COM
TWO PIN
CONNECTOR
RE
D/W
PARK
LIMIT
SWITCH
E
HIT
14
13
ORANGE/WHITE
N
10
BROW
BRAKE
LIMIT
RED
COM
11
NC SWITCH
GREEN/WHITE
YELLOW
WHITE
Page 13-22
15
12
FUSE
BLOCK
RE
D
16
17
18
ON-BOARD
COMPUTER
BROWN
32
BLA
CK
FUSE
48
K
AC
LE
BL
RP
W
PU
LO
L
K
YE
AC
N
BL
OW
E
BR
HIT
D/W N
RE
EE
R
G
FORWARD /
REVERSE
SWITCH
29
28
2
53
42
40
RED
1
CONTROLLER
ROTATED 180°
B-
M-
50
49
A2
SOLENOID
K
AC
BL
K
AC
BL
K
AC
K
BL
W
AC
LO
BL ACK
K
AY YEL ED
BL
D
AC
R
GR
N
RE
/B L
EE
ITE
D
R
K
E
H
G
R
W
AC
BL
B+
UE
BL
GE
AN
OR
-
+
N
EE
GR
A
BL
-
N
EE
GR
+
2
5
27
2
E
HIT E
D/W NG
A
RE
OR
1
3
-
LIMIT
SWITCHES
E
HIT
/W
-
41
4
+
3
BATTERIES
6
43
CK
D
RE
-
35
FUSE
W
CONNECTOR
H
IT
E
GREEN
BLUE
E
NG
RA
O
37
39
EN
38
A2
S1
BLUE
E
GR
CHARGER
S2
36
A1
MOTOR
BLACK
RED
22
20
OR
AN
GE
19
REAR
REVERSE
BUZZER
-
-
+
ITE
ITE
WH
25
+
+
1
26
34
RE
D
UE
BL
WH
E1
LO
W
51
TERMINAL
BLOCK
3
YE
L
131
52
30
N
OW K
BR LAC
B
21
RE
D
RE
D
BLA
CK
BR
OW
N
RIGHT
BRAKE
LIGHT
D
RE
K
AC N
BL
OW W
R
B
O
LL
E
YE HIT
W
BLA
CK
BR
OW
N
RE
D
LEFT
BRAKE
LIGHT
33
WIRING—
CARRYALL VI POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
1019693-01
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1016698
N/A
N/A
N/A
N/A
N/A
1019116-01
N/A
1018651-06
1018830-02
N/A
N/A
N/A
N/A
N/A
1019308-01
N/A
1019101-02
1019099-03
1018278-02
1019045-02
1019089-02
1019044-02
1019046-02
1019047-02
1018291-01
1014947
1017957-01
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1019088-01
1016729
N/A
1016732
1014948
2
3
QTY
4
WIRE HARNESS, LIGHTING (CONTAINS ITEMS 1 - 21) ......................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE ASSEMBLY, #14 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 WHITE ...........................................................................................
WIRE ASSEMBLY, #18 BLUE .............................................................................................
WIRE ASSEMBLY, #16 BROWN .........................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ..........................................................................
WIRE ASSEMBLY, #16 ORANGE .......................................................................................
WIRE ASSEMBLY, #18 BLACK ...........................................................................................
WIRE ASSEMBLY, #16 BROWN .........................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #16 RED/WHITE ..................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ..........................................................................
WIRE ASSEMBLY, #16 GREEN/WHITE .............................................................................
WIRE ASSEMBLY, #14 YELLOW ........................................................................................
WIRE ASSEMBLY, #10 RED ...............................................................................................
WIRE ASSEMBLY, #18 YELLOW ........................................................................................
WIRE ASSEMBLY, #18 WHITE ...........................................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 ORANGE .......................................................................................
WIRE ASSEMBLY, #16 BLACK ...........................................................................................
WIRE HARNESS, POWER (INCLUDES ITEMS 22 - 31) ........................................................
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
ASSEMBLY, 3-WIRE PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 24) ......
WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ......
WIRE ASSEMBLY, #18 ORANGE .......................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ..............................................................................
WIRE ASSEMBLY, #18 RED ...............................................................................................
WIRE ASSEMBLY, #18 GREEN ..........................................................................................
WIRE ASSEMBLY, #18 RED/WHITE ..................................................................................
ASSEMBLY, 3-PIN PLUG (INCLUDES #18 BROWN, #18 YELLOW, AND #18 RED) ........
WIRE ASSEMBLY, #18 GREEN/WHITE .............................................................................
WIRE HARNESS, POWER (INCLUDES ITEMS 32 - 38) ........................................................
COMPUTER, ON-BOARD (SEE PAGE 12-30) (INCLUDES ITEM 33) ...............................
KIT, WIRE AND TERMINAL, #6 BLACK ........................................................................
WIRE ASSEMBLY, #6 RED .................................................................................................
WIRE ASSEMBLY, #6 WHITE .............................................................................................
WIRE ASSEMBLY, #6 GREEN ............................................................................................
WIRE ASSEMBLY, #6 BLUE ...............................................................................................
WIRE ASSEMBLY, #6 ORANGE .........................................................................................
DC CORD, #10 BLUE, #10 RED, #10 BLACK (PART OF CHARGER) ...................................
ASSEMBLY, RESISTOR ..........................................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) ................
WIRE ASSEMBLY, #16 RED ...................................................................................................
WIRE ASSEMBLY, #18 BLUE (PART OF POTENTIOMETER ASSEMBLY) ...........................
WIRE ASSEMBLY, #18 ORANGE/WHITE ...............................................................................
WIRE ASSEMBLY, #18 RED ...................................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF VOLTAGE LIMITER ASSEMBLY) .........................
WIRE ASSEMBLY, #6 BLUE ...................................................................................................
WIRE ASSEMBLY, #6 WHITE .................................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ...............
WIRE ASSEMBLY, #6 YELLOW ..............................................................................................
ASSEMBLY, DIODE .................................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
Page 13-23
13
E
6
113
11
12
1E
5
13
9
3
8
10
4
2
7
TYPICAL
2 PLACES
1
15
14
26
24
19
23
18
22
17
16
21
25
20
Page 13-24
ELECTRICAL COMPONENTS, FRONT BODY—
CARRYALL VI POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
0008639
1016859
1016851
1016849
1016356
1013357
0004029
0007820
1019551-01
1011825
0000304
0000332
0008233
1016897-01
1016897-02
1017066
1017059
1017060
1017061
1017064
0007893
1013461
1017065
1017062
1016880
1016879
2
3
QTY
4
WRAP, TIE ...............................................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 3 AND 4) .........................................................
BUZZER, REVERSE ...........................................................................................................
SCREW, PAN HEAD HI-LO, #4 - 24 x 5/16 .........................................................................
BLOCK, TERMINAL ................................................................................................................
RIVET, ALUMINUM POP, 5/32 ................................................................................................
ASSEMBLY, HORN (INCLUDES ITEMS 8, 9 AND 10) ...........................................................
WASHER, INTERNAL TOOTH, 5/16 ...................................................................................
NUT, M6 x 1 1/4 ..................................................................................................................
BRACKET, HORN ...............................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 1 ................................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ..................................................................................................
ASSEMBLY, HEADLIGHT, DRIVER SIDE (INCLUDES ITEMS 16 - 25) .................................
ASSEMBLY, HEADLIGHT, PASSENGER SIDE (INCLUDES ITEMS 16 - 24 AND 26) ...........
HARNESS, HEADLIGHT WIRE ..........................................................................................
LOCK, BULB COLLAR .......................................................................................................
BULB, HALOGEN ...............................................................................................................
LENS, HEADLIGHT ............................................................................................................
BRACKET, MOUNTING ......................................................................................................
NUT, HEX, #10 - 32 .............................................................................................................
SCREW, HI-LO, #10 - 16 ....................................................................................................
RETAINER, HEADLIGHT ....................................................................................................
ASSEMBLY, TURN SIGNAL LENS .....................................................................................
BEZEL, HEADLIGHT, DRIVER SIDE...................................................................................
BEZEL, HEADLIGHT, PASSENGER SIDE .........................................................................
2
1
1
2
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
Page 13-25
13
E
113
1E
OFF ON
4
3
5
2
1
6
10
9
8
7
13
12
14
RK
16
PA
19
18
23
22
17
20
16
21
14
24
Page 13-26
15
15
11
CONTROLS AND GAUGES—
CARRYALL VI POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1019355-01
1018142-01
1018147-01
1011610
1016092
1018306-01
1018262-01
1018511-01
1018307-01
1018345-02
1012505
0004034
1013857
1011439
1011557
1019322-01
1019571-01
1011280
1019698-01
1018713-01
1018712-01
0008049
0007893
1019697-01
2
3
QTY
4
LIGHT, BATTERY WARNING (AMBER) ..................................................................................
INDICATOR, BATTERY ...........................................................................................................
RETAINER, PUSH ON ............................................................................................................
WASHER, LOCK, #8 ...............................................................................................................
SCREW, PAN HEAD MACHINE, #8 - 32 x 7/16 ......................................................................
ASSEMBLY, SCREW AND WASHER ......................................................................................
SWITCH, KEY .........................................................................................................................
WASHER .................................................................................................................................
NUT, KEY SWITCH .................................................................................................................
CAP, KEY SWITCH .................................................................................................................
KEY (PAIR) ..............................................................................................................................
SWITCH, LIGHT (INCLUDES ITEM 13) ..................................................................................
KNOB, LIGHT SWITCH ......................................................................................................
SWITCH, LIMIT .......................................................................................................................
SCREW, HEX HEAD MACHINE, #6 - 32 x 1 ...........................................................................
NUT, NYLON LOCK, #6 - 32 ...................................................................................................
BRACKET, BRAKE LIGHT SWITCH .......................................................................................
NUT, LOCK, 5/16 - 18 ..............................................................................................................
SWITCH, DIMMER ..................................................................................................................
STAND-OFF, DIMMER SWITCH .............................................................................................
SCREW, MACHINE, #10 - 32 x 1 ............................................................................................
WASHER, INTERNAL TOOTH LOCK, #10 .............................................................................
NUT, HEX, #10 - 32 .................................................................................................................
BUTTON, HORN .....................................................................................................................
1
1
2
1
1
1
1
1
1
1
1
1
1
2
4
4
1
1
1
2
2
2
2
1
Page 13-27
13
E
13
113
12
14
20
1E
TERMINAL
BLOCK
MOUNTING
21
15
16
TYPICAL
2 PLACES
2
2
19
1
17
3
SOLENOID
18
4
8
7
5
2
2
1
TYPICAL
2 PLACES
TYPICAL
2 PLACES
6
7
TYPICAL
2 PLACES
8
18
4
TYPICAL
4 PLACES
7
8
9
4
1
10
TYPICAL
6 PLACES
2
2
3
11
MOUNTING
PLATE
24
TYPICAL
2 PLACES
25
3
2
26
27
2
28
1
25
4
TYPICAL
2 PLACES
23
TYPICAL
3 PLACES
29
22
28
30
Page 13-28
FUSE BLOCK
MOUNTING
ELECTRICAL COMPONENTS, CENTER BODY—
CARRYALL VI POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0007174
0001241
0007173
0001242
0001218
1019183-01
1012285
0000451
1018402-03
1019243-01
1019117-01
1019026-01
1017237
1014947
0007893
1014948
1018836-01
0000332
1019344-01
1016356
1013357
1015741
1016423
1012438
0000183
1016363
0001017
0001016
1016631
1016366
2
3
QTY
4
WASHER, LOCK, 5/16 ............................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 3/4 ...........................................................................................
NUT, HEX, 5/16 - 18 ................................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ........................................................................................
CLAMP, WIRE ..........................................................................................................................
SCREW, HEX HEAD THREAD-ROLLING, 1/4 - 20 x 5/8 ........................................................
WASHER, LOCK, 1/4 ..............................................................................................................
CONTROLLER, 48 VOLT (300 AMP) ......................................................................................
BUSHING, SNAP ....................................................................................................................
PLATE, MOUNTING ................................................................................................................
BOOT, WIRE ............................................................................................................................
NUT, FLANGE, 5/16 - 24 .........................................................................................................
ASSEMBLY, RESISTOR ..........................................................................................................
NUT, HEX, #10 - 32 .................................................................................................................
ASSEMBLY, DIODE .................................................................................................................
SOLENOID, 48 VOLT (WITH MOUNTING BRACKET).............................................................
WASHER, FLAT, 1/4 ................................................................................................................
WASHER, FLAT, 5/16 ..............................................................................................................
BLOCK, TERMINAL ................................................................................................................
RIVET, ALUMINUM POP, 5/32 ................................................................................................
BLOCK, FUSE .........................................................................................................................
FUSE, 20 AMP ........................................................................................................................
NUT, NYLON LOCK, #10 - 24 .................................................................................................
WASHER, FLAT, #10 ...............................................................................................................
COVER, FUSE BLOCK ...........................................................................................................
NUT, HEX, #10 - 24 .................................................................................................................
WASHER, LOCK, #10 .............................................................................................................
NUT, PUSH ..............................................................................................................................
SCREW, ROUND HEAD, #10 - 24 x 3 .....................................................................................
4
8
3
4
1
2
8
8
1
6
1
1
2
1
2
1
1
4
2
1
2
1
3
2
4
1
2
4
2
2
Page 13-29
13
E
113
1E
11
10
NOT
ICE
DO
NO
TU
SE
AS
CC
GR
OU
I1
01
ND
96
7
46
-01
9
16
15
8
17
13
12
4
14
13
12
2
TO
CHON-B
AR OA
GE RD
1
R
ON-BOARD
COMPUTER
6
5
APPLY HEAT SINK
COMPOUND TO BACK
OF VOLTAGE LIMITER
BEFORE INSTALLING
3
20
13
TYPICAL
2 PLACES
14
19
21
18
Page 13-30
VOLTAGE
LIMITER
MOUNTING
ELECTRICAL COMPONENTS, CENTER BODY, CONTINUED—
CARRYALL VI POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1019099-03
1018949-01
1019423-01
1018278-02
1018844-01
0008168
1019349-01
1019575-01
1018949-01
0008990
1019316-01
1012285
0000451
0000332
1017853
1011229
1019668-01
1018108-01
1018367-02
0001028
1018024-01
2
3
QTY
4
COMPUTER, ON-BOARD (INCLUDES ITEMS 2 - 7) .............................................................
FUSE ASSEMBLY, 3/8 AMP ...............................................................................................
CONNECTOR, 3-PIN ..........................................................................................................
KIT, WIRE AND TERMINAL, #6 BLACK .............................................................................
LABEL .................................................................................................................................
WRAP, TIE ...........................................................................................................................
LABEL .................................................................................................................................
ADAPTER, TWO-WAY (INCLUDES ITEM 9)............................................................................
FUSE ASSEMBLY, 3/8 AMP ...............................................................................................
TIE, WIRE ................................................................................................................................
ASSEMBLY, COMPONENT COVER .......................................................................................
SCREW, HEX HEAD THREAD-ROLLING, 1/4 - 20 x 5/8 ........................................................
WASHER, LOCK, 1/4 ..............................................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
SCREW, HEX HEAD MACHINE, #6 - 32 x 3/4 ........................................................................
NUT, K LOCK, #6 - 32 .............................................................................................................
BLOCK, TERMINAL ................................................................................................................
LIMITER, VOLTAGE (INCLUDES ITEM 19) ............................................................................
COMPOUND, HEAT SINK ..................................................................................................
NUT, HEX, 1/4 - 20 ..................................................................................................................
GROMMET, 5/8 .......................................................................................................................
1
1
1
1
1
2
1
1
1
1
1
2
4
3
2
2
1
1
A/R
2
1
Page 13-31
13
E
TYPICAL
2 PLACES
113
19
6
19
4
4
1E
TYPICAL
2 PLACES
7
TYPICAL
12 PLACES
5
3
7
2
1
;
8
BATTERY
MOUNTING
BRAKE LIGHT
MOUNTING
16
15
10
9
11
18
17
12
13
14
REAR
REVERSE BUZZER
MOUNTING
Page 13-32
ELECTRICAL COMPONENTS, REAR BODY—
CARRYALL VI POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1017977-01
1017977-02
1017957-01
1014304
1011578
1018030-01
1018030-02
1016682-01
1017978-01
1016717
N/A
1011582
N/A
N/A
N/A
1015752
1016859
1016851
1016849
1015072
2
3
QTY
4
BATTERY, 8-VOLT POWERDRIVE ..........................................................................................
BATTERY, 8-VOLT POWERDRIVE, DRY .................................................................................
WIRE ASSEMBLY, #6 BLACK .................................................................................................
NUT, HEX, STAINLESS STEEL, 5/16 -18 ...............................................................................
WASHER, FLAT, TYPE B WIDE, 5/16 .....................................................................................
HOLD-DOWN, BATTERY, SHORT ..........................................................................................
HOLD-DOWN, BATTERY, LONG ............................................................................................
ROD, BATTERY HOLD-DOWN ...............................................................................................
CAP, BATTERY, 4 PORT GANG ..............................................................................................
ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 10 - 14) .............................................................
HOUSING, TAILLIGHT ........................................................................................................
BULB ...................................................................................................................................
GASKET .............................................................................................................................
LENS ...................................................................................................................................
SCREW, LENS ....................................................................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 17 AND 18) .....................................................
BUZZER, REVERSE ...........................................................................................................
SCREW, PAN HEAD HI-LO, #4 - 24 x 5/16 .........................................................................
NUT, NYLON LOCK, STAINLESS STEEL, 5/16 - 18 ..............................................................
6
6
5
12
8
2
2
8
6
2
1
1
1
1
2
4
1
1
2
8
Page 13-33
13
E
113
1E
Page 13-34
BATTERY CHARGER
14
E
114
1E
1
2
4
3
5
6
1
7
8
9
10
C
lu
b
C
ar
R
11
13
Page 14-2
14
12
POWERDRIVE BATTERY CHARGER,
DOMESTIC—CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1018022-01
2
3
QTY
4
E
1
2
1018283-01
0007577
CHARGER, BATTERY, POWERDRIVE, DOMESTIC 120VAC 48VDC 60 HZ
(MODEL NUMBER 17930-11) (INCLUDES ITEMS 1 - 14)
103 IN. DC CORD WITH MALE 3-PIN PLUG, 12 AWG
74 IN. AC CORD WITH MALE GROUNDED PLUG ................................................................
CHARGER, BATTERY, POWERDRIVE 120VAC 48VDC 60 HZ
(MODEL NUMBER 17930-18) (INCLUDES ITEMS 1 - 14)
144 IN. DC CORD WITH MALE 3-PIN PLUG, 12 AWG
108 IN. AC CORD WITH MALE GROUNDED PLUG ..............................................................
CHARGER, BATTERY, POWERDRIVE 120VAC 48VDC 60 HZ
(MODEL NUMBER 17930-19) (INCLUDES ITEMS 1 - 14)
240 IN. DC CORD WITH MALE 3-PIN PLUG, 12 AWG
108 IN. AC CORD WITH MALE GROUNDED PLUG ..............................................................
ASSEMBLY, CASE (INCLUDES ITEM 2) ............................................................................
SCREW, PAN HEAD, SELF-TAPPING, #10 - 16 x 1/2 ...................................................
3
4
5
6
7
7
7
1018197-01
1015914
1018285-01
1018311-01
1018289-01
1018289-02
1018289-03
ASSEMBLY, TRANSFORMER ............................................................................................
ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES MOUNTING HARDWARE) ............
AMMETER (INCLUDES MOUNTING HARDWARE) ..........................................................
KIT, WIRE ASSEMBLY ........................................................................................................
CORDSET, DC, 113 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................
CORDSET, DC, 154 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................
CORDSET, DC, 250 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................
1
1
1
1
1
1
1
8
9
10
11
12
13
13
14
1012101
1012098
1019144-01
1018287-01
1018286-01
1018288-01
1018288-02
1015917
ASSEMBLY, FUSE (INCLUDES MOUNTING HARDWARE) ..............................................
BUSHING, STRAIN RELIEF, DC CORD, 12 AWG ..............................................................
ASSEMBLY, VOLTAGE SUPPRESSOR ..............................................................................
BREAKER, CIRCUIT, 15 AMP ............................................................................................
RELAY, POWER, 48 VDC ...................................................................................................
CORDSET, AC, 80 INCHES LONG ....................................................................................
CORDSET, AC, 116 INCHES LONG ..................................................................................
BUSHING, STRAIN RELIEF, AC CORD .............................................................................
1
1
1
1
1
1
1
1
1018022-02
1018022-03
14
1
1
1
1
10
Page 14-3
114
1E
1
2
4
3
7
6
5
8
9
11
1
12
13
C
lu
b
C
ar
R
14
15
Page 14-4
10
16
POWERDRIVE BATTERY CHARGER,
EXPORT—CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1018315-03
1018315-04
1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
15
16
N/A
0007577
1018382-01
1015914
1019144-01
1018385-01
1018285-01
1018383-01
1018387-01
1018386-01
1018289-01
1018289-02
1018289-03
1012101
1012098
1018384-01
1018317-01
1018317-02
1015917
2
3
QTY
4
CHARGER, BATTERY, POWERDRIVE, EXPORT WITH 4-POSITION SWITCH
100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ
(MODEL NUMBER 18780-11) (INCLUDES ITEMS 1 - 16)
103 IN. DC CORD WITH MALE 3-PIN PLUG, 12 AWG
74 IN. AC CORD WITH NO PLUG ..........................................................................................
CHARGER, BATTERY, POWERDRIVE EXPORT WITH 4-POSITION SWITCH
100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ
(MODEL NUMBER 18780-18) (INCLUDES ITEMS 1 - 16)
144 IN. DC CORD WITH MALE 3-PIN PLUG, 12 AWG
108 IN. AC CORD WITH NO PLUG ........................................................................................
ASSEMBLY, CASE (INCLUDES ITEM 2) ............................................................................
SCREW, PAN HEAD, SELF-TAPPING, #10 - 16 x 1/2 ...................................................
ASSEMBLY, TRANSFORMER ............................................................................................
ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES MOUNTING HARDWARE) ............
ASSEMBLY, VOLTAGE SUPPRESSOR ..............................................................................
KIT, WIRE ASSEMBLY ........................................................................................................
AMMETER (INCLUDES HARDWARE) ...............................................................................
RELAY, POWER, 48 VDC (INCLUDES MOUNTING HARDWARE) ...................................
BRACKET, POWER RELAY MOUNTING ...........................................................................
SWITCH, 4-POSITION, SLIDE ...........................................................................................
CORDSET, DC, 113 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................
CORDSET, DC, 154 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................
CORDSET, DC, 250 INCHES LONG WITH MALE 3-PIN PLUG, 12 AWG .........................
ASSEMBLY, FUSE (INCLUDES HARDWARE) ...................................................................
BUSHING, STRAIN RELIEF, DC CORD, 12 AWG ..............................................................
BREAKER, CIRCUIT, 15 AMP ............................................................................................
CORDSET, AC, 80 INCHES LONG, WITH LEADS (NO PLUG) .........................................
CORDSET, AC, 116 INCHES LONG, WITH LEADS (NO PLUG) .......................................
BUSHING, STRAIN RELIEF, AC CORD .............................................................................
14
E
1
1
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
Page 14-5
114
1E
1
2
4
3
7
6
5
8
9
11
1
12
13
C
lu
b
C
ar
R
14
15
16
17
Page 14-6
10
POWERDRIVE BATTERY CHARGER,
EUROPEAN—CARRYALL I AND II
ITEM
PART NO.
DESCRIPTION
1
1019562-01
2
3
QTY
4
1
2
3
4
5
6
7
8
9
10
11
11
1018381-02
0007577
1018382-01
1015914
1019144-01
1018385-01
1019766-01
1019875-01
1018387-01
1018386-01
1018289-01
1018289-02
CHARGER, BATTERY, POWERDRIVE, EUROPEAN WITH 4-POSITION SWITCH
100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ
(MODEL NUMBER 20300) (INCLUDES ITEMS 1 - 15)
103" DC CORD WITH MALE 3-PIN PLUG, 12 AWG ..............................................................
CHARGER, BATTERY, POWERDRIVE EUROPEAN WITH 4-POSITION SWITCH
100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ
(MODEL NUMBER 20310) (INCLUDES ITEMS 1 - 15)
144" DC CORD WITH MALE 3-PIN PLUG, 12 AWG ..............................................................
ASSEMBLY, CASE (INCLUDES ITEM 2) ............................................................................
SCREW, PAN HEAD, SELF-TAPPING, #10 - 16 x 1/2 ...................................................
ASSEMBLY, TRANSFORMER ............................................................................................
ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES MOUNTING HARDWARE) ............
ASSEMBLY, VOLTAGE SUPPRESSOR ..............................................................................
KIT, WIRE ASSEMBLY ........................................................................................................
AMMETER (INCLUDES HARDWARE) ...............................................................................
RELAY, POWER, 48 VDC (INCLUDES MOUNTING HARDWARE) ...................................
BRACKET, POWER RELAY MOUNTING ...........................................................................
SWITCH, 4-POSITION, SLIDE ...........................................................................................
CORDSET, DC, 103" LONG WITH MALE 3-PIN PLUG, 12 AWG ......................................
CORDSET, DC, 144" LONG WITH MALE 3-PIN PLUG, 12 AWG ......................................
11
12
13
14
15
16
17
1018289-03
1012101
1012098
1018384-01
1019735-01
1019583-01
1019582-01
CORDSET, DC, 250" LONG WITH MALE 3-PIN PLUG, 12 AWG ......................................
ASSEMBLY, FUSE (INCLUDES HARDWARE) ...................................................................
BUSHING, STRAIN RELIEF, DC CORD, 12 AWG ..............................................................
BREAKER, CIRCUIT, 15 AMP ............................................................................................
RECEPTACLE, AC CORD ..................................................................................................
CORDSET, AC, CONTINENTAL EUROPE, 96" LONG (WITH MALE 2-PIN PLUG) ...............
CORDSET, AC, U.K., 96" LONG (WITH MALE 3-PIN PLUG) .................................................
1019562-02
14
E
1
1
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
Page 14-7
114
1E
2
1
3
20
4
5
19
6
18
7
1
21
8
22
16
17
15
23
C
lu
b
9
10
C
ar
R
14
13
Page 14-8
11
12
24
ON-BOARD POWERDRIVE BATTERY CHARGER,
DOMESTIC—CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1018143-01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1018161-01
0007577
1017187
1015914
1018197-01
1018417-01
1018419-01
1018387-01
1011707
0008233
0007847
1015917
1018290-01
1018287-01
1012098
1018291-01
1012101
1018285-01
1018286-01
1019144-01
0007479
1014306
0000451
0001028
2
3
QTY
4
ASSEMBLY, POWERDRIVE BATTERY CHARGER WITH REEL, ON-BOARD
120VAC 48VDC 60 HZ (INCLUDES ITEMS 1 - 20) .............................................................
ASSEMBLY, CASE (INCLUDES ITEM 2) ............................................................................
SCREW, PAN HEAD, SELF-TAPPING, #10 - 16 x 1/2 ...................................................
ASSEMBLY, RETRACTABLE CORD REEL ........................................................................
ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES HARDWARE) .................................
ASSEMBLY, TRANSFORMER ............................................................................................
KIT, WIRE ASSEMBLY ........................................................................................................
BOARD, CONTROL ............................................................................................................
BRACKET, RELAY AND RESET BOARD MOUNTING ......................................................
BRACKET, MOUNTING ......................................................................................................
NUT, LOCK, 1/4 - 20 ...........................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................
BUSHING, STRAIN RELIEF, AC CORD .............................................................................
CORDSET, AC, 24 INCHES WITH GROUNDED PLUG .....................................................
BREAKER, CIRCUIT, 15 AMP ............................................................................................
BUSHING, STRAIN RELIEF, DC CORD, 12 AWG ..............................................................
CORDSET, DC, 90 INCHES LONG WITH LEADS, 12 AWG ..............................................
ASSEMBLY, FUSE (INCLUDES HARDWARE) ...................................................................
AMMETER (INCLUDES HARDWARE) ...............................................................................
RELAY, POWER, 48 VDC ...................................................................................................
ASSEMBLY, VOLTAGE SUPPRESSOR ..............................................................................
BOLT, HEX HEAD, 1/4 - 20 x 1 1/4 ..........................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
WASHER, LOCK, 1/4 ..............................................................................................................
NUT, HEX, 1/4 - 20 ..................................................................................................................
14
E
1
1
12
1
1
1
1
1
1
2
4
4
1
1
1
1
1
1
1
1
1
4
4
4
4
Page 14-9
114
1E
1
5
2
4
3
19
20
21
6
1
22
7
9
23
8
17
18
16
24
C
lu
b
C
ar
11
R
12
15
13
14
Page 14-10
10
25
ON-BOARD POWERDRIVE BATTERY CHARGER,
EXPORT—CARRYALL VI
ITEM
PART NO.
DESCRIPTION
1
1018143-02
2
3
QTY
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1018416-01
0007577
1018382-01
1015914
1017187
1018383-01
1018419-01
1018387-01
1018386-01
1011707
0008233
0007847
1015917
1018290-01
1018384-01
1012098
ASSEMBLY, POWERDRIVE BATTERY CHARGER AND REEL, ON-BOARD WITH
4-POSITION SWITCH, 100 - 200 - 220 - 240 VAC, 48 VDC 50/60 HZ
(INCLUDES ITEMS 1 - 21) ......................................................................................................
ASSEMBLY, CASE (INCLUDES ITEM 2) ............................................................................
SCREW, PAN HEAD, SELF-TAPPING, #10 - 16 x 1/2 ...................................................
ASSEMBLY, TRANSFORMER ............................................................................................
ASSEMBLY, HEATSINK, WITH DIODES (INCLUDES MOUNTING HARDWARE) ............
ASSEMBLY, RETRACTABLE CORD REEL ........................................................................
RELAY, POWER (INCLUDES MOUNTING HARDWARE) ..................................................
BOARD, CONTROL ............................................................................................................
BRACKET, MOUNTING, RELAY AND RESET BOARD .....................................................
SWITCH, 4-POSITION, SLIDE ...........................................................................................
BRACKET, MOUNTING ......................................................................................................
NUT, LOCK, 1/4 - 20 ...........................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ........................................................................................
BUSHING, STRAIN RELIEF, AC CORD .............................................................................
CORDSET, AC, 3 x 1.5MM x 24 INCHES LONG, WITH GROUNDED PLUG ....................
BREAKER, CIRCUIT ..........................................................................................................
BUSHING, STRAIN RELIEF, DC CORD, 12 AWG ..............................................................
17
18
19
20
21
22
23
24
25
1018291-01
1012101
1018285-01
1018418-01
1019144-01
0007479
1014306
0000451
0001028
CORDSET, DC, 90.5 INCHES LONG WITH LEADS, 12 AWG ...........................................
ASSEMBLY, FUSE (INCLUDES HARDWARE)....................................................................
AMMETER (INCLUDES HARDWARE) ...............................................................................
KIT, WIRE ASSEMBLY ........................................................................................................
ASSEMBLY, VOLTAGE SUPPRESSOR ..............................................................................
BOLT, HEX HEAD, 1/4 - 20 x 1 1/4 ..........................................................................................
WASHER, FLAT, 1/4 ................................................................................................................
WASHER, LOCK, 1/4 ..............................................................................................................
NUT, HEX, 1/4 - 20 ..................................................................................................................
14
E
1
1
12
1
1
1
1
1
1
1
2
4
4
1
1
2
1
1
1
1
1
1
4
4
4
4
Page 14-11
114
1E
Page 14-12
ELECTRIC MOTOR
15
E
TYPICAL
2 PLACES
TYPICAL
2 PLACES
115
12
1E
9
11
13
10
14
7
19
17
8
TYPICAL
4 PLACES
15
16
2
24
23
18
20
1
6
5
4
22
21
3
TYPICAL
3 PLACES
REFERENCE
TRANSAXLE—
SECTION 16
Page 15-2
MOTOR—POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1017857-01
1017944
1017958
1017947
N/A
N/A
N/A
N/A
1017961
1017953
1017951
1017949
1017948
1017946
1011411
1011290
1017950
N/A
1017891-01
1018132-02
1018228-01
1014201
0000451
1010934
0007174
2
3
QTY
4
ASSEMBLY, 48 VOLT MOTOR, 3.10 HP (INCLUDES ITEMS 1 - 20) ......................................
SHIELD, END ......................................................................................................................
ASSEMBLY, STATOR SHELL AND WINDING ....................................................................
PACKAGE, HARDWARE (INCLUDES ITEMS 4 - 7) ...........................................................
BUSHING, INSULATOR .................................................................................................
WASHER, FLAT, 5/16 ....................................................................................................
NUT, HEX, 5/16 - 18 ......................................................................................................
BUSHING, INSULATOR .................................................................................................
SCREW, CLAMP, UNF, #10 - 32 x 8 5/8 .............................................................................
SCREW, BEARING RETAINER, #8 - 32 x 7/8 ....................................................................
SHIELD, END ......................................................................................................................
SCREW, BRUSH HOLDER, #6 - 32 x 1/2 ...........................................................................
RIGGING, BRUSH ..............................................................................................................
PACKAGE, BRUSH (2 PIECES) .........................................................................................
PACKAGE, BRUSH SPRING (4 PIECES) ..........................................................................
BEARING, BALL .................................................................................................................
RETAINER, BEARING ........................................................................................................
ARMATURE ........................................................................................................................
RING, GUIDE ......................................................................................................................
ADHESIVE, GUIDE RING, 3 GRAM TUBE ........................................................................
RING, INTERNAL RETAINING ...........................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ..........................................................................................
WASHER, LOCK, 1/4 ..............................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 ..............................................................................................
WASHER, LOCK, 5/16 ............................................................................................................
1
1
1
1
2
4
4
2
4
2
1
2
1
1
1
1
1
1
1
A/R
1
3
3
1
1
Page 15-3
15
E
115
1E
Page 15-4
TRANSAXLE—
ELECTRIC VEHICLE
16
E
116
1E
y;y;
;yy;y;y;y;y;
REFERENCE
MOTOR—
SECTION 15
38
37
12
11
10
9
8
3
1
20
16
17
24
7
36
15
16
16
19
14
4
18
23
5
21
6
22
25
6
32
5
34
4
36
26
33
13
15
13
35
7
30
31
30
28
29
27
Page 16-2
2
8
27
9
36
3
TRANSAXLE, TYPE G—
POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
1018960-01
1018958-01
1018959-01
1019222-01
1019723-01
1011291
1018971-01
1019754-01
1019760-01
1018979-01
1019235-01
1018955-01
1018972-01
0007330
1018956-01
1013794
0007335
1019237-01
0007336
1019069-01
1018954-01
1019722-01
1019721-01
1019232-01
1018970-01
1018976-01
1019236-01
1019239-01
1019036-01
1019230-01
1019037-01
1019221-01
1019062-01
1018974-01
1019724-01
1018957-01
1019287-01
0000451
1014201
2
3
QTY
4
TRANSAXLE, TYPE G (INCLUDES ITEMS 1 - 36) ................................................................
AXLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 3 - 7) ....................................
AXLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 3 - 7) .............................................
STUD, LUG ....................................................................................................................
SLEEVE .........................................................................................................................
BEARING, OUTER AXLE TUBE ...................................................................................
RING, RETAINING .........................................................................................................
RING, RETAINING .........................................................................................................
BOLT, M10 x 1.5 x 35MM ....................................................................................................
WASHER, LOCK, 20MM .....................................................................................................
SEAL, OIL, INPUT SHAFT .................................................................................................
GEAR CASE, PASSENGER SIDE ......................................................................................
BREATHER .........................................................................................................................
BEARING, DIFFERENTIAL ................................................................................................
ASSEMBLY, AXLE TUBE, PASSENGER SIDE ...................................................................
SEAL, OIL, AXLE SHAFT ...................................................................................................
BEARING, INPUT GEAR .....................................................................................................
SHAFT, INPUT ....................................................................................................................
BEARING, INTERMEDIATE GEAR ....................................................................................
ASSEMBLY, INTERMEDIATE GEAR ..................................................................................
GEAR CASE, DRIVER SIDE ..............................................................................................
PLUG, FILL .........................................................................................................................
PLUG, MAGNETIC .............................................................................................................
GASKET, PLUG ..................................................................................................................
BOLT, M8 x 1.25 x 60MM ....................................................................................................
PIN, DOWEL .......................................................................................................................
HOUSING, DIFFERENTIAL ................................................................................................
GEAR, DIFFERENTIAL ......................................................................................................
PLATE, THRUST (IDLER GEAR) ........................................................................................
GEAR, DIFFERENTIAL IDLER ...........................................................................................
PLATE, THRUST .................................................................................................................
PIN, DIFFERENTIAL ..........................................................................................................
GEAR, OUTPUT .................................................................................................................
BOLT, M10 x 1.5 x 25MM ....................................................................................................
PIN, DOWEL .......................................................................................................................
ASSEMBLY, AXLE TUBE, DRIVER SIDE ...........................................................................
GASKET, LIQUID, 8.8 OZ. (250 GRAM) .............................................................................
WASHER, LOCK, 1/4 ...............................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ..........................................................................................
1
1
1
8
1
2
2
2
10
10
1
1
1
2
1
2
3
1
1
1
1
1
1
2
11
2
1
2
2
2
2
1
1
4
1
1
A/R
3
3
NOTE: TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS.
THE TYPE G TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD
THE PASSENGER SIDE OF THE VEHICLE.
Page 16-3
16
E
116
1E
y;y;
;yy;y;y;y;y;
REFERENCE
MOTOR—
SECTION 15
12
43
42
11
13
10
9
8
3
1
24
18
15
26
19
7
18
17
16
4
25
18
5
TYPICAL
2 PLACES
23
6
22
30
21
28
27
29
20
6
14
5
41
31
4
37
17
40
38
7
37
33
34
14
34
36
Page 16-4
2
8
35
9
32
39
15
3
TRANSAXLE, TYPE K—
POWERDRIVE ELECTRIC VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
1017683-02
1013785
1013786
1013787
1014207
1011291
1013792
1016672
1013790
1013791
1013775
1013756
1012711
1013758
0007330
1013789
1017704
1013794
0007335
1013764
0007336
1013766
1013780
1013765
1013757
1013759
1013763
1012710
1013779
1013782
1013767
1013772
1019105-01
1013768
1013773
1013774
1013769
1013771
1013770
1013781
1017703
1014193
1014201
0000451
2
3
QTY
4
TRANSAXLE, TYPE K (INCLUDES ITEMS 1 - 41) .................................................................
AXLE ASSEMBLY, PASSENGER SIDE (INCLUDES ITEMS 3 - 7) ....................................
AXLE ASSEMBLY, DRIVER SIDE (INCLUDES ITEMS 3 - 7) .............................................
STUD, LUG ....................................................................................................................
BUSHING, 25 MM I. D. ...................................................................................................
BEARING, OUTER AXLE TUBE ...................................................................................
CIRCLIP, TYPE C ...........................................................................................................
RING, RETAINING .........................................................................................................
BOLT, M10 x 1.5 x 30MM ....................................................................................................
WASHER, LOCK, 13/32 ......................................................................................................
SEAL, INPUT SHAFT OIL ..................................................................................................
GEAR CASE, PASSENGER SIDE ......................................................................................
BREATHER .........................................................................................................................
GASKET, CASE ..................................................................................................................
BEARING, INNER AXLE TUBE ..........................................................................................
GASKET, AXLE TUBE ........................................................................................................
ASSEMBLY, AXLE TUBE, PASSENGER SIDE ...................................................................
SEAL, AXLE SHAFT OIL ....................................................................................................
BEARING, INPUT GEAR ....................................................................................................
SHAFT, INPUT ....................................................................................................................
BEARING, INTERMEDIATE GEAR ....................................................................................
GEAR, INTERMEDIATE, SMALL ........................................................................................
KEY, SUNK .........................................................................................................................
GEAR, INTERMEDIATE, LARGE .......................................................................................
GEAR CASE, DRIVER SIDE ..............................................................................................
PLUG, FILL, WITH GASKET ..............................................................................................
BOLT, M6 x 1 x 50MM .........................................................................................................
PIN, DOWEL .......................................................................................................................
BOLT, M8 x 1.25 x 37MM ....................................................................................................
PLATE, LOCK .....................................................................................................................
GEAR, OUTPUT .................................................................................................................
PIN, DIFFERENTIAL ..........................................................................................................
KIT, DIFFERENTIAL GEAR CASE (INCLUDES ITEMS 33 - 36) ........................................
GEAR CASE, DIFFERENTIAL (DRIVER SIDE) .............................................................
PLATE, THRUST (DIFFERENTIAL GEAR) ....................................................................
PLATE, THRUST (IDLER GEAR) ...................................................................................
GEAR CASE, DIFFERENTIAL (PASSENGER SIDE).....................................................
GEAR, DIFFERENTIAL ......................................................................................................
GEAR, DIFFERENTIAL IDLER ...........................................................................................
SHIM ...................................................................................................................................
ASSEMBLY, AXLE TUBE, DRIVER SIDE ...........................................................................
PIN, DOWEL .......................................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ..........................................................................................
WASHER, LOCK, 1/4 ..............................................................................................................
1
1
1
8
1
2
2
2
10
10
1
1
1
1
2
2
1
2
3
1
1
1
1
1
1
2
10
2
8
4
1
1
1
1
2
2
1
2
2
1
1
1
3
3
NOTE: TRANSAXLE TYPE IS IDENTIFIED BY ORIENTATION OF GEAR CASE BOLTS.
THE TYPE K TRANSAXLE HAS GEAR CASE BOLT HEADS FACING TOWARD
THE DRIVER SIDE OF THE VEHICLE.
Page 16-5
16
E
NOTES
NOTES
116
1E
Page 16-8
Transportation and Utility Vehicles
Club Car Inc.
P.O. Box 204658
Augusta, GA 30917-4658