Download 3 - Mobilicab

1995 - 1996
ILLUSTRATED
PARTS LIST
TOURALL, RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER
MANUAL NUMBER 1018862-03
PRINT CODE 0196B1008A
USING THE ILLUSTRATED PARTS LIST
WARNING
• THIS MANUAL IS TO BE USED ONLY FOR IDENTIFICATION AND ORDERING OF SERVICE PARTS. BE
SURE TO READ AND USE THE MAINTENANCE AND SERVICE MANUAL BEFORE ATTEMPTING ANY VEHICLE
REPAIRS.
This manual covers all 1995 and 1996 Club Car Transportation vehicles. This includes Tourall,
Resort Villager, Trans-porter and Trans-sender models. There were numerous product changes
affecting many 1995 and 1996 Transportation vehicles, and these changes are also covered in this
manual.
The manual is divided into 17 sections. Sections 1 through 4 pertain to both gasoline and electric vehicles, sections 5 through 11 pertain to gasoline vehicles only, sections 12 through 15 pertain to
electric vehicles only, and sections 16 and 17 pertain to both gasoline and electric vehicles. Note that
there are two or three flags on the outside edge of each page. The first flag will contain the section
number of which that page is a part. The other flag (or flags) will contain either the letter G or E, signifying that the page pertains to either the gasoline or electric vehicle only, or to both the gasoline and
electric vehicles.
Use the Table of Contents to find the sections and pages that contain the parts and assemblies you
seek. The Table of Contents lists section titles and numbers, and under them, the individual page titles
and numbers to be found in that section.
You will also find vehicle models and serial numbers specified within the listings for individual page
titles. These model and serial number specifications identify the vehicles on which parts usage as
described on a particular page either began or ended. Have the serial number(s) of your vehicle(s) at
hand and read the listings carefully when using the table of contents.
Typically, there is a two-page spread for each individual page title in the Table of Contents (however,
some titles required several spreads). On the left-hand page is an illustration showing the parts in their
relative positions; the parts are each tagged with an item number in a balloon. The right-hand page
is the parts list page, and gives the page title at the top, then the item numbers (corresponding to the
numbers on the illustration), part descriptions, and quantity of parts used. Some item numbers
have more than one part number because several models and/or configurations of a component are
represented together on one spread.
Note that a part description may be indented. This indention corresponds to a parts assembly level indicated by the numbers 1, 2, 3, and 4 at the top left corner of the parts description area of the parts list
page. A part that is indented to level 2 is a component of the level 1 part (assembly) that it is listed
under. A level 3 part is a component of the level 2 part that it is listed under, and a level 4 part is a component of the level 3 part preceding it. In each case, the part quantity given for a level 2, 3, or 4 part
is the quantity used per next higher level assembly of which it is a component. A part that is not indented is a level one part. This means that the quantity given is the quantity used per the portion of the
vehicle illustrated on that particular spread.
P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone 706-863-3000
Service Parts Fax 706-855-7413
© 1996, CLUB CAR INC.
All rights reserved.
This manual effective August 1, 1995
Manual print code: 0196A00000
CONTENTS
BODY AND TRIM
SECTION
FRONT BODY ........................................................................................................................................
REAR BODY AND FENDER - TOURALL .................................................................................................
FIRST SEAT AND SUPPORT STRUCTURE - TOURALL ........................................................................
SECOND SEAT AND COMPONENTS - TOURALL ..................................................................................
REAR FOOTREST AND HANDRAILS - TOURALL ..................................................................................
CENTER BODY AND TRIM - RESORT VILLAGER ..................................................................................
REAR BODY AND FENDER - RESORT VILLAGER ................................................................................
SEATS AND SUPPORT STRUCTURES - RESORT VILLAGER ...............................................................
FIRST SEAT AND SUPPORT STRUCTURE - TRANS-PORTER/TRANS-SENDER .................................
SECOND SEAT AND SUPPORT STRUCTURE - TRANS-PORTER/TRANS-SENDER .............................
THIRD SEAT AND COMPONENTS - TRANS-SENDER ...........................................................................
REAR FOOTREST AND HANDRAILS - TRANS-SENDER .......................................................................
REAR COVER - TRANS-PORTER/TRANS-SENDER ..............................................................................
REAR CARGO BED - TRANS-PORTER ..................................................................................................
WHEELS AND TIRES .............................................................................................................................
TRANSAXLE
BRAKES, PEDAL, AND CABLE ASSEMBLIES
3
3-3
3-5
3-7
3-9
3-11
3-13
3-15
3-17
SECTION
STEERING COLUMN .............................................................................................................................
STEERING GEAR ASSEMBLY ...............................................................................................................
FRONT SUSPENSION, UPPER - VEHICLES WITH 2-WHEEL BRAKING
For All Tourall Vehicles; For Resort Villagers, Trans-porter/Trans-senders Prior to Serial
Number 9535-456328 ......................................................................................................................
FRONT SUSPENSION, LOWER - VEHICLES WITH 2-WHEEL BRAKING
For All Tourall Vehicles; For Resort Villagers, Trans-porter/Trans-senders Prior to Serial
Number 9535-456328 ......................................................................................................................
FRONT SUSPENSION, UPPER - VEHICLES WITH 4-WHEEL BRAKING
For Resort Villagers, Trans-porter/Trans-senders Serial Number 9535-456328 and Later .................
FRONT SUSPENSION, LOWER - VEHICLES WITH 4-WHEEL BRAKING
For Resort Villagers, Trans-porter/Trans-senders Serial Number 9535-456328 and Later .................
2
2-3
SECTION
REAR BRAKE ASSEMBLY, SELF-ADJUSTING - TOURALL ...................................................................
REAR BRAKES, MANUALLY ADJUSTED - RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
For 2 and 4-Wheel Brake Systems ...................................................................................................
BRAKE PEDAL AND CABLE ASSEMBLY - VEHICLES WITH 2-WHEEL BRAKING
For Touralls, All Serial Numbers; For Resort Villagers, Trans-porter/Trans-senders
Prior to Serial Number 9535-456328 ................................................................................................
BRAKE PEDAL AND CABLE ASSEMBLY - VEHICLES WITH 4-WHEEL BRAKING
For Resort Villagers, Trans-porter/Trans-senders Serial Number 9535-456328 and Later .................
FRONT BRAKE ASSEMBLY - VEHICLES WITH 4-WHEEL BRAKING
For Resort Villagers, Trans-porter/Trans-senders Serial Number 9535-456328 and Later .................
ACCELERATOR PEDAL ASSEMBLY, ELECTRIC VEHICLE - TOURALL
For Vehicles Prior to Serial Number 9529-445519 ............................................................................
ACCELERATOR PEDAL ASSEMBLY - GASOLINE VEHICLES AND ELECTRIC
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
For Vehicles Prior to Serial Number 9529-445519 ............................................................................
ACCELERATOR PEDAL ASSEMBLY
For Vehicles Serial Number 9529-445519 and Later .........................................................................
STEERING AND SUSPENSION
1-3
1-5
1-7
1-9
1-11
1-13
1-15
1-17
1-19
1-21
1-23
1-25
1-27
1-29
1-31
SECTION
TRANSAXLE ..........................................................................................................................................
1
4-3
4-5
4-7
4-9
4-11
4-13
4
CONTENTS
ELECTRICAL SYSTEM - GASOLINE VEHICLES
SECTION
FORWARD AND REVERSE SHIFTER ASSEMBLY - GASOLINE VEHICLES ..........................................
WIRING, GASOLINE VEHICLE - TOURALL ............................................................................................
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE - TOURALL ....................................................
ELECTRICAL COMPONENTS, GASOLINE VEHICLE - TOURALL ..........................................................
WIRING, GASOLINE VEHICLES - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER .................................................................................................
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLES - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER .................................................................................................
ELECTRICAL COMPONENTS, FRONT BODY, GASOLINE - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER .................................................................................................
CONTROLS AND GAUGES, GASOLINE VEHICLES - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER .................................................................................................
ELECTRICAL COMPONENTS, REAR BODY, GASOLINE VEHICLE - RESORT VILLAGER ....................
ELECTRICAL COMPONENTS, REAR BODY, GASOLINE - TRANS-PORTER/TRANS-SENDER .............
STARTER/GENERATOR ASSEMBLY
For Vehicles Prior to Serial Number 9533-452031 ............................................................................
STARTER/GENERATOR ASSEMBLY
For Vehicles Serial Number 9533-452031 and Later .........................................................................
STARTER/GENERATOR MOUNTING ....................................................................................................
BATTERY MOUNTING - GASOLINE VEHICLES .....................................................................................
ENGINE
5
5-3
5-5
5-7
5-9
5-11
5-13
5-15
5-17
5-19
5-21
5-23
5-25
5-27
5-29
SECTION
6
FE 290 ENGINE - TOURALL .......................................................................................................... 6-3 - 6-13
FE 350 ENGINE - RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER ................................. 6-15 - 6-25
FUEL, INTAKE, AND GOVERNOR SYSTEMS
SECTION
FUEL SYSTEM .......................................................................................................................................
CARBURETOR ASSEMBLY, FE 290 - TOURALL ....................................................................................
CARBURETOR ASSEMBLY, FE 350 - RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER ...........
CARBURETOR INSTALLATION .............................................................................................................
GOVERNOR AND ACCELERATOR CABLES ..........................................................................................
EXPANSION CHAMBER, CHOKE, AND FILTER, FE 290 - TOURALL .....................................................
EXPANSION CHAMBER, CHOKE, AND FILTER, FE 350 - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER .......................................................................................................
EXHAUST SYSTEM
TORQUE CONVERTER
7-15
8
8-3
8-5
SECTION
DRIVE CLUTCH .....................................................................................................................................
DRIVEN CLUTCH ...................................................................................................................................
TRANSMISSION
7-3
7-5
7-7
7-9
7-11
7-13
SECTION
EXHAUST SYSTEM, FE 290 ENGINE - TOURALL ..................................................................................
EXHAUST SYSTEM, FE 350 ENGINE - RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER .........
7
9
9-3
9-5
SECTION
10
TRANSMISSION ............................................................................................................................ 10-3 - 10-5
REAR SUSPENSION - GASOLINE VEHICLES
SECTION
REAR SUSPENSION - GASOLINE VEHICLES .......................................................................................
STABILIZER BAR - GASOLINE VEHICLES WITH 350 ENGINES ............................................................
INNER FRAME - GASOLINE VEHICLES .................................................................................................
11-3
11-5
11-7
11
CONTENTS
ELECTRICAL SYSTEM - ELECTRIC VEHICLES
SECTION
12
FORWARD AND REVERSE SWITCH - ELECTRIC VEHICLES ............................................................... 12-3
ON-BOARD COMPUTER - TOURALL, RESORT VILLAGER ................................................................... 12-5
ON-BOARD COMPUTER - TRANS-PORTER/TRANS-SENDER .............................................................. 12-7
MULTI-STEP POTENTIOMETER
For Vehicles Prior to Serial Number 9529-445799 ............................................................................ 12-9
CONTINUOUSLY VARIABLE POTENTIOMETER
For Vehicles Serial Number 9529-445799 and Later ......................................................................... 12-11
WIRING -TOURALL WITH MULTI-STEP POTENTIOMETER
For Vehicles Prior to Serial Number 9529-445799 ............................................................................ 12-13
WIRING -TOURALL WITH CONTINUOUSLY VARIABLE POTENTIOMETER
For Vehicles Serial Number 9529-445799 and Later ......................................................................... 12-15
ELECTRICAL COMPONENTS, FRONT BODY, ELECTRIC VEHICLE - TOURALL ................................... 12-17
ELECTRICAL COMPONENTS, REAR BODY, ELECTRIC VEHICLE - TOURALL ......................... 12-19 - 12-21
WIRING - RESORT VILLAGER WITH MULTI-STEP POTENTIOMETER
For Vehicles Prior to Serial Number 9529-445799 ............................................................................ 12-23
WIRING - RESORT VILLAGER WITH CONTINUOUSLY VARIABLE POTENTIOMETER
For Vehicles Serial Number 9529-445799 and Later ......................................................................... 12-25
ELECTRICAL COMPONENTS, CENTER BODY, (EARLY MODEL) ELECTRIC - RESORT VILLAGER
For Vehicles Made in Early 1995 ...................................................................................................... 12-27
ELECTRICAL COMPONENTS, REAR BODY, (EARLY MODEL) ELECTRIC - RESORT VILLAGER
For Vehicles Made in Early 1995 ...................................................................................................... 12-29
ELECTRICAL COMPONENTS, REAR BODY, (LATE MODEL) ELECTRIC - RESORT VILLAGER
For Vehicles Made in Late 1995 and All 1996 ........................................................................ 12-31 - 12-35
WIRING - TRANS-PORTER/TRANS-SENDER WITH MULTI-STEP POTENTIOMETER
For Vehicles Prior to Serial Number 9529-445799 ............................................................................ 12-37
WIRING - TRANS-PORTER/TRANS-SENDER WITH CONTINUOUSLY VARIABLE POTENTIOMETER
For Vehicles Serial Number 9529-445799 and Later ......................................................................... 12-39
ELECTRICAL COMPONENTS, FRONT BODY, ELECTRIC - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER ................................................................................................. 12-41
CONTROLS AND GAUGES, ELECTRIC VEHICLES - RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER ................................................................................................. 12-43
ELECTRICAL COMPONENTS, CENTER BODY - TRANS-PORTER/TRANS-SENDER ...................... 12-45 - 12-47
ELECTRICAL COMPONENTS, REAR BODY, ELECTRIC - TRANS-PORTER/TRANS-SENDER .................... 12-49
BATTERY CHARGERS
SECTION
POWERDRIVE CHARGER, DOMESTIC - TOURALL, RESORT VILLAGER .............................................
POWERDRIVE CHARGER, EXPORT - TOURALL, RESORT VILLAGER .................................................
ON-BOARD POWERDRIVE CHARGER, DOMESTIC - TRANS-PORTER/TRANS-SENDER ....................
ON-BOARD POWERDRIVE CHARGER, EXPORT - TRANS-PORTER/TRANS-SENDER ........................
ELECTRIC MOTOR
REAR SUSPENSION - ELECTRIC VEHICLES
13-3
13-5
13-7
13-9
SECTION
MOTOR, POWERDRIVE 48 VOLT ..........................................................................................................
13
14
14-3
SECTION
15
REAR SUSPENSION - ELECTRIC VEHICLES ........................................................................................ 15-3
SAFETY DECALS
SECTION
SAFETY DECALS - TOURALL ....................................................................................................
16-3 - 16-5
SAFETY DECALS - RESORT VILLAGER ....................................................................................
16-7 - 16-9
SAFETY DECALS - TRANS-PORTER/TRANS-SENDER ............................................................. 16-11 -16 -15
16
CONTENTS
MAINTENANCE AND SERVICE TOOLS
SECTION
THE LAST SECTION OF THIS MANUAL CONTAINS A LIST OF MAINTENANCE AND SERVICE TOOLS
AVAILABLE FROM CLUB CAR.
17
BODY AND TRIM
1
G
E
1
G
E
1-2
ITEM
PART NO.
1017080
1016868
0007251
0007473
1016967
1016702
1016925 -04
1016939 -01
1016939 -02
1016939 -04
1016939 -06
1016939 -08
1016939 -09
0007251
1011014
1010435
0001241
0007473
1011017
1011394
1013983
1016711
16
17
18
19
20
1012047
1013344
1013343
0007973
1016604 -04
20
1016620 -02
20
1016620 -03
21
22
23
24
25
26
27
28
28
29
30
31
32
33
34
1014645
N/A
N/A
N/A
N/A
1011017
1015032
1017289
1016718
1017083 -01
0007847
1016952
1011230
1011226
1011229
1
QTY
ELEC
G
DESCRIPTION
1
1
2
3
4
5
6
7
7
7
7
7
7
7
8
9
10
11
12
13
14
15
15
FRONT BODY
2
3
QTY
GAS
4
KIT, FRONT BUMPER (INCLUDES ITEMS 2 - 5) ..............................................
BUMPER, FRONT ........................................................................................
SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 ...........................................
NUT, NYLON LOCK, 5/16 - 18 ......................................................................
RIVET, BLIND PUSH TYPE ..........................................................................
NAMEPLATE, SILVER .....................................................................................
BODY, FRONT - GRAY ...................................................................................
BODY, FRONT WITH HEADLIGHT OPENING - BEIGE .....................................
BODY, FRONT WITH HEADLIGHT OPENING - WHITE ....................................
BODY, FRONT WITH HEADLIGHT OPENING - GRAY .....................................
BODY, FRONT WITH HEADLIGHT OPENING - RED .......................................
BODY, FRONT WITH HEADLIGHT OPENING - DARK BLUE ............................
BODY, FRONT WITH HEADLIGHT OPENING - DARK GREEN .........................
SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 ...............................................
TRIM, FRONT BODY .......................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ......................................................................
WASHER, FLAT, 5/16 ......................................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
SCREW, FLANGE LOCK, 8 - 32 x 3/8 ...............................................................
NUT, SLAB BASE “T” (PACKAGE OF 4 PIECES) ..............................................
TRIM, SIDE BUMPER GUARD (TOURALL ONLY) ............................................
TRIM, SIDE BUMPER GUARD
(RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER) .............................
SCREW, SELF-TAPPING, #8 - 32 x 3/8 ............................................................
COMPONENT, LEFT DASH, BLACK ................................................................
COMPONENT, RIGHT DASH, BLACK ..............................................................
RIVET, ALUMINUM POP, 3/16 .........................................................................
PANEL, CENTER DASH
(FOR ALL VEHICLES SERIAL NUMBER 9522-436452 AND LATER) ................
PANEL, CENTER DASH (ELECTRIC VEHICLES ONLY)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) .........................
PANEL, CENTER DASH, (GASOLINE VEHICLES ONLY)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) .........................
KIT, SNAP WASHER, BLACK (INCLUDES ITEMS 22 - 26) ...............................
NUT, SPEED, #10 - 32 .................................................................................
WASHER, CUP, #10 ....................................................................................
SCREW, SHEET METAL, #10 x 3/4 ..............................................................
COVER, SCREW HEAD ...............................................................................
SCREW, FLANGE LOCK ..............................................................................
MAT, FLOOR, FRONT ......................................................................................
MAT, FLOOR, REAR (RESORT VILLAGER ONLY) ...........................................
MAT, FLOOR, REAR (TRANS-PORTER/TRANS-SENDER ONLY) ....................
KIT, DRINK HOLDER (INCLUDES ITEMS 30 AND 31) (TOURALL ONLY) .........
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................
NUT, “U”, 1/4 - 20 .........................................................................................
KIT, ASHTRAY (INCLUDES ITEMS 33 AND 34) (RESORT VILLAGER ONLY) ..
SCREW, OVAL COUNTERSUNK HEAD, #6 - 32 x 5/8 (RESORT VILLAGER)
NUT, “K” LOCK, #6 - 32 (RESORT VILLAGER) .............................................
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
2
2
2
6
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
2
2
2
6
1
2
2
8
1
1
5
2
8
1
1
5
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
2
2
1
1
1
1
1
2
1
1
1
2
2
2
1
2
2
1-3
E
1
G
E
1-4
ITEM
PART NO.
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1012412
1015422
1015421
1016963
1017113
1015419
1015420
1017936
1010434
0000304
1016926 -04
1016933 -04
1017141
0000332
0008251
0008233
1015829 -02
1015525
0008251
1017748
1012047
1017814
1012159
0007479
1017815
1019041 -01
1
QTY
ELEC
G
DESCRIPTION
1
1
2
REAR BODY AND FENDER - TOURALL
2
3
QTY
GAS
4
PLATE, BODY HINGE ......................................................................................
INSULATION, SOUND, RIGHT SIDE FENDER, SHORT
(GASOLINE VEHICLE ONLY) ..........................................................................
INSULATION, SOUND, LEFT SIDE FENDER, LONG
(GASOLINE VEHICLE ONLY) ..........................................................................
INSULATION, SOUND, FRONT (GASOLINE VEHICLE ONLY) .........................
INSULATION, SOUND, LEFT SIDE BODY (GASOLINE VEHICLE ONLY) .........
INSULATION, SOUND, BAGWELL AREA (GASOLINE VEHICLE ONLY) ..........
INSULATION, SOUND, BODY LEFT / RIGHT FENDER
(GASOLINE VEHICLE ONLY) ..........................................................................
FENDER, INNER .............................................................................................
BARREL, PLASTIC ..........................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 (GASOLINE VEHICLE ONLY) ...............
BODY, GRAY (GASOLINE VEHICLE ONLY) ....................................................
BODY, GRAY (ELECTRIC VEHICLE ONLY) .....................................................
SUPPORT, FRONT BODY ...............................................................................
WASHER, FLAT, 1/4 ........................................................................................
SCREW, PHILLIPS HEAD, 1/4 - 20 x 1 .............................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
ASSEMBLY, ACCESS DOOR (BLACK) (GASOLINE VEHICLE ONLY) ..............
NUT, BLIND, 1/4 - 20 (GASOLINE VEHICLE ONLY) .........................................
SCREW, PHILLIPS HEAD, 1/4 - 20 x 1 (GASOLINE VEHICLE ONLY) ...............
CLIP, BODY KEEPER ......................................................................................
SCREW, SELF- TAPPING, #8 - 32 x 3/8 ...........................................................
SPACER, 1 7/8 (ELECTRIC VEHICLE ONLY) ...................................................
BOLT, HEX HEAD, 1/4 - 20 x 2 3/4 (ELECTRIC VEHICLE ONLY) .....................
BOLT, HEX HEAD, 1/4 - 20 x 1 1/4 (ELECTRIC VEHICLE ONLY) .....................
SPACER, 1/2 (ELECTRIC VEHICLE ONLY) .....................................................
PLATE, BODY KICK .........................................................................................
2
2
1
1
1
1
1
2
2
4
4
1
1
10
8
12
1
2
2
2
2
1
2
4
1
1
10
8
12
2
2
2
2
2
2
1
1-5
E
1
G
E
1-6
FIRST SEAT AND SUPPORT STRUCTURE
TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1015648 -05
1015627 -02
1010543
1015670
1015625
1012327
1011786
1011780
1011652
1017384
0000304
1012597
1012657
1012656
1015417
1018817 -01
1018809 -01
1015652 -02
1013335
1015626 -02
0007473
1011182
0008304
0007847
0001218
1017774
0001241
1010557
2
3
QTY
GAS
QTY
ELEC
4
ASSEMBLY, SEAT BOTTOM, WHITE (INCLUDES ITEMS 2 AND 3) .................
COVER, VINYL SEAT BOTTOM, WHITE ......................................................
INSERT, WOOD ...........................................................................................
ASSEMBLY, ARMREST, SEAT BOTTOM (INCLUDES ITEMS 5 - 8) .................
BRACKET, SEAT SUPPORT ........................................................................
RIVET, MATING, 3/16 ..................................................................................
ASSEMBLY, ARMREST, LEFT .....................................................................
ASSEMBLY, ARMREST, RIGHT ...................................................................
PLATE, SEAT HINGE .......................................................................................
SCREW, TYPE AB, #12 x 1/2 ...........................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 .............................................................
BUMPER, SEAT ...............................................................................................
GASKET, SEAT, LONG (GASOLINE VEHICLE ONLY) .....................................
GASKET, SEAT, SHORT (GASOLINE VEHICLE ONLY) ...................................
INSULATION, SOUND (GASOLINE VEHICLE ONLY) .......................................
WASHER, FLAT, STAINLESS STEEL, #8 .........................................................
RIVET, POP, STAINLESS STEEL, 3/16 ............................................................
ASSEMBLY, SEAT BACK, THIN, WHITE (INCLUDES ITEMS 19 AND 20) ........
CAP, SEAT BACK, BLACK ...........................................................................
COVER, VINYL SEAT BACK, WHITE ...........................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
SUPPORT, SEAT BACK ...................................................................................
WASHER, LOCK, INTERNAL TOOTH, 1/4 ........................................................
SCREW, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 1/4 ......................................................
SPACER, BODY ..............................................................................................
WASHER, FLAT, 5/16 ......................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/2 .................................................................
1
1
8
1
2
4
1
1
2
5
8
1
1
2
1
4
4
2
2
2
6
2
8
8
4
4
10
2
1
1
8
1
2
4
1
1
2
5
8
1
4
4
2
2
2
6
2
8
8
4
4
10
2
1-7
1
G
E
1
G
E
1-8
ITEM
SECOND SEAT AND COMPONENTS - TOURALL
1
QTY
ELEC
G
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1015648 -05
1015627 -02
1010543
1015652 -02
1013335
1015626 -02
1011182
0008304
0007847
1011219
1011221
1015091
1010695
0008028
0000332
1011220
1011222
1011389
0008251
1011578
1011210
0007473
0001241
1010557
2
3
QTY
GAS
4
ASSEMBLY, SEAT BOTTOM, WHITE (INCLUDES ITEMS 2 AND 3) .................
COVER, VINYL SEAT BOTTOM, WHITE ......................................................
INSERT, WOOD ...........................................................................................
ASSEMBLY, SEAT BACK, THIN, WHITE (INCLUDES ITEMS 5 AND 6) ............
CAP, SEAT BACK, BLACK ...........................................................................
COVER, VINYL SEAT BACK, WHITE ...........................................................
SUPPORT, SEAT BACK ...................................................................................
WASHER, LOCK, 1/4 INTERNAL TOOTH .........................................................
SCREW, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................
ASSEMBLY, HINGE (CONTAINS ITEMS 11 - 17) .............................................
HINGE (SHORT) ..........................................................................................
NUT, CENTERLOCK CAP, 1/4 - 20 x 1/4 ......................................................
WASHER, CURVED SPRING, 1/4 ................................................................
BUSHING, NYLON .......................................................................................
WASHER, FLAT, 1/4 ....................................................................................
HINGE, LONG ..............................................................................................
PIN, HINGE (LONG) .....................................................................................
BUMPER, RUBBER (PACKAGE OF 5) .............................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 .................................................
WASHER, FLAT, 5/16 ......................................................................................
SUPPORT, SEAT .............................................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
WASHER, FLAT, 5/16 ......................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/2 .................................................................
1
1
7
2
2
2
2
8
8
1
2
2
2
6
2
1
1
1
7
3
1
2
2
2
1
1
7
2
2
2
2
8
8
1
2
2
2
6
2
1
1
1
7
3
1
2
2
2
1-9
E
1
G
E
1-10
ITEM
REAR FOOTREST AND HANDRAILS - TOURALL
1
QTY
ELEC
G
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1018412 -02
1018412 -01
1018411 -01
1016835
1018409 -01
1010434
1016668
1010435
0007473
1016842
1018413 -01
0008233
0007473
0001218
0001241
0007818
0000332
1011988
2
3
QTY
GAS
4
ARMREST, REAR SEAT, LEFT HAND .............................................................
ARMREST, REAR SEAT, RIGHT HAND ...........................................................
ASSEMBLY, REAR FOOTREST (INCLUDES ITEMS 4 - 9) ...............................
GUARD, BUMPER .......................................................................................
MAT, FOOTREST ........................................................................................
FASTENER, PLASTIC BARREL ...................................................................
BAR, CONNECTING ....................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ...................................................................
NUT, NYLON LOCK, 5/16 - 18 ......................................................................
HANDRAIL, REAR SEAT ..................................................................................
BRACKET, ARMREST .....................................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 1/4 ......................................................
WASHER, FLAT, 5/16 ......................................................................................
SCREW, TRUSS HEAD, 5/16 - 18 x 1 1/2 .........................................................
WASHER, FLAT, 1/4 ........................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 .................................................
1
1
1
1
1
8
2
4
2
1
1
8
9
5
9
2
8
8
1
1
1
1
1
8
2
4
2
1
1
8
9
5
9
2
8
8
1-11
E
1
G
E
1-12
ITEM
CENTER BODY AND TRIM - RESORT VILLAGER
1
QTY
ELEC
G
PART NO.
DESCRIPTION
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
1017316 -01
1017316 -02
1017316 -04
1017316 -06
1017316 -08
1017316 -09
1018575 -01
1018575 -02
1018575 -04
1018575 -06
1018575 -08
1018575 -09
1011230
1011226
1011229
1017423
1012412
0008251
0008233
0000332
1014528
2
3
QTY
GAS
E
4
BODY, CENTER, BEIGE (GASOLINE VEHICLE ONLY) ....................................
BODY, CENTER, WHITE (GASOLINE VEHICLE ONLY) ...................................
BODY, CENTER, GRAY (GASOLINE VEHICLE ONLY) ....................................
BODY, CENTER, RED (GASOLINE VEHICLE ONLY) .......................................
BODY, CENTER, DARK BLUE (GASOLINE VEHICLE ONLY) ...........................
BODY, CENTER, DARK GREEN (GASOLINE VEHICLE ONLY) ........................
BODY, CENTER, BEIGE (ELECTRIC VEHICLE ONLY) ....................................
BODY, CENTER, WHITE (ELECTRIC VEHICLE ONLY) ....................................
BODY, CENTER, GRAY (ELECTRIC VEHICLE ONLY) .....................................
BODY, CENTER, RED (ELECTRIC VEHICLE ONLY) .......................................
BODY, CENTER, DARK BLUE (ELECTRIC VEHICLE ONLY) ...........................
BODY, CENTER, DARK GREEN (ELECTRIC VEHICLE ONLY) ........................
KIT, ASHTRAY (INCLUDES ITEMS 3 AND 4) ...................................................
SCREW, OVAL COUNTERSUNK HEAD, #6 - 32 x 5/8 ..................................
NUT, “K” LOCK, #6 - 32 ................................................................................
TRAY, STORAGE ............................................................................................
PLATE, SEAT HINGE .......................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 .................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
WASHER, FLAT, 1/4 ........................................................................................
WASHER, FLAT, PLASTIC, 1/4 ........................................................................
1
1
1
1
1
1
2
2
2
1
2
10
10
10
6
1
1
1
1
1
1
2
2
2
1
2
10
10
10
6
1-13
1
G
E
1-14
ITEM
REAR BODY AND FENDER - RESORT VILLAGER
1
QTY
ELEC
G
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
11
11
11
11
11
11
11
11
11
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1012412
1015422
1015421
1016963
1017113
1015419
1015420
1017936
1010434
0007847
1017287 -01
1017287 -02
1017287 -04
1017287 -06
1017287 -08
1017287 -09
1018475 -01
1018475 -02
1018475 -04
1018475 -06
1018475 -08
1018475 -09
1017141
0000332
0008251
0008233
1015829 -02
1015525
0008251
1017748
1012047
1014392
1019041 -01
1018370 -01
1013357
2
3
QTY
GAS
4
PLATE, BODY HINGE ......................................................................................
INSULATION, SOUND, RIGHT SIDE FENDER, SHORT
(GASOLINE VEHICLE ONLY) ..........................................................................
INSULATION, SOUND, LEFT SIDE FENDER, LONG
(GASOLINE VEHICLE ONLY) ..........................................................................
INSULATION, SOUND, FRONT (GASOLINE VEHICLE ONLY) .........................
INSULATION, SOUND, LEFT SIDE BODY (GASOLINE VEHICLE ONLY) .........
INSULATION, SOUND, BAGWELL AREA (GASOLINE VEHICLE ONLY) ..........
INSULATION, SOUND, BODY LEFT/RIGHT FENDER
(GASOLINE VEHICLE ONLY) ..........................................................................
FENDER, INNER .............................................................................................
BARREL, PLASTIC ..........................................................................................
SCREW, HEX WASHER HEAD, 1/4 - 20 x 3/4 (GASOLINE VEHICLE ONLY) ....
BODY, BEIGE (GASOLINE VEHICLE ONLY) ....................................................
BODY, WHITE (GASOLINE VEHICLE ONLY) ...................................................
BODY, GRAY (GASOLINE VEHICLE ONLY) ....................................................
BODY, RED (GASOLINE VEHICLE ONLY) .......................................................
BODY, DARK BLUE (GASOLINE VEHICLE ONLY) ...........................................
BODY, DARK GREEN (GASOLINE VEHICLE ONLY) ........................................
BODY, BEIGE (ELECTRIC VEHICLE ONLY) ....................................................
BODY, WHITE (ELECTRIC VEHICLE ONLY) ....................................................
BODY, GRAY (ELECTRIC VEHICLE ONLY) .....................................................
BODY, RED (ELECTRIC VEHICLE ONLY) .......................................................
BODY, DARK BLUE (ELECTRIC VEHICLE ONLY) ...........................................
BODY, DARK GREEN (ELECTRIC VEHICLE ONLY) ........................................
SUPPORT, FRONT BODY ...............................................................................
WASHER, FLAT, 1/4 ........................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 .................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
ASSEMBLY, ACCESS DOOR (BLACK) (GASOLINE VEHICLE ONLY) ..............
NUT, BLIND, 1/4 - 20 (GASOLINE VEHICLE ONLY) .........................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 (GASOLINE VEHICLE ONLY) ...
CLIP, BODY KEEPER ......................................................................................
SCREW, SELF-TAPPING, #8 - 32 x 3/8 ............................................................
MAT, BAG REST ..............................................................................................
PLATE, BODY KICK .........................................................................................
INSULATOR, BATTERY (ELECTRIC VEHICLE ONLY) .....................................
RIVET, POP (ELECTRIC VEHICLE ONLY) .......................................................
2
2
1
1
1
1
1
2
2
12
4
1
1
1
1
1
1
1
10
8
12
1
2
2
2
2
2
1
2
12
1
1
1
1
1
1
1
10
8
12
2
2
2
1
1
2
1-15
E
1
G
E
1-16
SEATS AND SUPPORT STRUCTURES
RESORT VILLAGER
ITEM
PART NO.
DESCRIPTION
1
1
1
1
1
2
2
2
2
3
4
5
5
5
5
6
7
8
9
10
11
12
13
14
15
16
16
16
16
17
17
17
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1017282 -01
1017282 -03
1017282 -10
1017282 -13
1017282 -02
1017282 -04
1017282 -11
1017282 -14
1017666
1013312
1015627 -02
1015627 -01
1015627 -04
1015627 -10
1017695
1011652
1018809 -01
1018817 -01
0000304
1012597
1012657
1012656
1017283
1017384
1016777 -01
1016777 -03
1016777 -02
1016777 -05
1016755 -02
1016755 -01
1016755 -04
1016755 -06
1016751
1017259
1015902
0008304
1012285
0000332
0008233
1017310
1017992 -01
0000451
0001218
0001241
0007473
1017774
0000304
2
3
QTY
GAS
QTY
ELEC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
4
8
1
1
2
1
5
2
2
2
2
2
2
2
2
2
1
14
4
4
18
10
4
1
4
6
12
6
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
4
8
1
1
2
1
5
2
2
2
2
2
2
2
2
2
1
14
4
4
18
10
4
1
4
6
12
6
4
4
4
ASSEMBLY, FIRST SEAT BOTTOM, WHITE (INCLUDES ITEMS 3 - 10) ..........
ASSEMBLY, FIRST SEAT BOTTOM, BUFF (INCLUDES ITEMS 3 - 10) ............
ASSEMBLY, FIRST SEAT BOTTOM, BLACK (INCLUDES ITEMS 3 - 10) ..........
ASSEMBLY, FIRST SEAT BOTTOM, GRAY (INCLUDES ITEMS 3 - 10) ...........
ASSEMBLY, SECOND SEAT BOTTOM, WHITE (INCLUDES ITEMS 5 - 15) .....
ASSEMBLY, SECOND SEAT BOTTOM, BUFF (INCLUDES ITEMS 5 - 15) ........
ASSEMBLY, SECOND SEAT BOTTOM, BLACK (INCLUDES ITEMS 5 - 15) .....
ASSEMBLY, SECOND SEAT BOTTOM, GRAY (INCLUDES ITEMS 5 - 15) .......
INSULATION, TRAY (FIRST SEAT ONLY) ...................................................
BUMPER, SEAT, LONG (FIRST SEAT ONLY) ..............................................
COVER, VINYL SEAT BOTTOM, WHITE ......................................................
COVER, VINYL SEAT BOTTOM, BUFF ........................................................
COVER, VINYL SEAT BOTTOM, BLACK ......................................................
COVER, VINYL SEAT BOTTOM, GRAY .......................................................
BRACKET, SEAT SUPPORT ........................................................................
PLATE, SEAT HINGE ...................................................................................
RIVET, POP, STAINLESS STEEL, 3/16 ........................................................
WASHER, FLAT, STAINLESS STEEL, #8 .....................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 .........................................................
BUMPER, SEAT (SECOND SEAT ONLY) .....................................................
GASKET, SEAT, LONG (SECOND SEAT ONLY) ..........................................
GASKET, SEAT, SHORT (SECOND SEAT ONLY) ........................................
INSULATION, SOUND (SECOND SEAT ONLY) ............................................
SCREW, WASHER HEAD TAP, #12 (SECOND SEAT ONLY) .......................
ASSEMBLY, SEAT BACK, WHITE (INCLUDES ITEMS 17 AND 18) ..................
ASSEMBLY, SEAT BACK, BUFF (INCLUDES ITEMS 17 AND 18) ....................
ASSEMBLY, SEAT BACK, BLACK (INCLUDES ITEMS 17 AND 18) ..................
ASSEMBLY, SEAT BACK, GRAY (INCLUDES ITEMS 17 AND 18) ....................
COVER, VINYL SEAT BACK, WHITE ...........................................................
COVER, VINYL SEAT BACK, BUFF .............................................................
COVER, VINYL SEAT BACK, BLACK ...........................................................
COVER, VINYL SEAT BACK, GRAY .............................................................
CAP, SEAT BACK, BLACK ...........................................................................
WELDMENT, FRONT ARMREST .....................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 1/4 ...........................................
WASHER, LOCK, 1/4 .......................................................................................
SCREW, HEX WASHER HEAD, 1/4 - 20 x 1/2 ..................................................
WASHER, FLAT, 1/4 ........................................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
WELDMENT, ARMREST MOUNTING ...............................................................
WELDMENT, REAR ARMREST ........................................................................
WASHER, LOCK, 1/4 .......................................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 1/4 ......................................................
WASHER, FLAT, 5/16 ......................................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
SPACER, BODY ..............................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 .............................................................
1-17
1
G
E
1
G
E
1-18
FIRST SEAT AND SUPPORT STRUCTURE
TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1015645 -02
1013309
1010545
1013311
1013312
1015627 -02
1016777 -01
1016751
1016755 -02
0008304
0008248
1016670
0000332
0008233
1016970
1010934
0001241
0001242
0007473
1016723
1018885 -01
1018885 -02
0000304
1014321
1014387
1016701
0001620
2
3
QTY
GAS
QTY
ELEC
1
1
2
4
1
1
1
1
1
4
8
1
14
14
1
7
20
3
7
1
1
1
10
4
2
1
1
2
4
1
1
1
1
1
4
8
1
14
14
1
7
20
3
7
1
1
1
10
4
2
1
2
4
ASSEMBLY, SEAT BOTTOM, WHITE (INCLUDES ITEMS 2 - 6) .......................
STRAP, SEAT BOTTOM ..............................................................................
SCREW, HEX WASHER HEAD, 1/4 - 14 x 3/4 ..............................................
BUMPER, SEAT, SHORT .............................................................................
BUMPER, SEAT, LONG ...............................................................................
COVER, VINYL SEAT BOTTOM, WHITE ......................................................
ASSEMBLY, SEAT BACK, WHITE (INCLUDES ITEMS 8 AND 9) ......................
CAP, SEAT BACK ........................................................................................
COVER, VINYL SEAT BACK, WHITE ...........................................................
WASHER, INTERNAL TOOTH LOCK, 1/4 .........................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ..............................................
HANDRAIL .......................................................................................................
WASHER, FLAT, 1/4 ........................................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
COVER, SEAT BACK SUPPORT ......................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 ...........................................................
WASHER, FLAT, 5/16 ......................................................................................
NUT, HEX, 5/16 - 18 .........................................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
ASSEMBLY, SEAT SUPPORT PANEL .............................................................
ASSEMBLY, ARMREST, PASSENGER ............................................................
ASSEMBLY, ARMREST, DRIVER ....................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 .............................................................
SCREW, TORX TRUSS HEAD, #10 - 24 x 3/8 ..................................................
CAP, CORNER ................................................................................................
GUARD, FORWARD & REVERSE SWITCH (ELECTRIC VEHICLES ONLY) .....
SCREW, SHEET METAL, #10 x 3/4 (ELECTRIC VEHICLES ONLY) ..................
1-19
1
G
E
1
G
E
1-20
SECOND SEAT AND SUPPORT STRUCTURE
TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1015645 -02
1013309
1010545
1013311
1013312
1015627 -02
1016777 -01
1016751
1016755 -02
0008304
0008248
0007479
0000332
0008233
1016839
1010934
0001241
0007473
1016723
1018885 -01
0000304
1014321
1014387
2
3
TRANSPORTER
TRANSSENDER
4
ASSEMBLY, SEAT BOTTOM, WHITE (INCLUDES ITEMS 2 - 6) .......................
STRAP, SEAT BOTTOM ..............................................................................
SCREW, HEX WASHER HEAD, 1/4 - 14 x 3/4 ..............................................
BUMPER, SEAT, SHORT .............................................................................
BUMPER, SEAT, LONG ...............................................................................
COVER, VINYL SEAT BOTTOM, WHITE ......................................................
ASSEMBLY, SEAT BACK, WHITE (INCLUDES ITEMS 8 AND 9) ......................
CAP, SEAT BACK ........................................................................................
COVER, VINYL SEAT BACK, WHITE ...........................................................
WASHER, INTERNAL TOOTH LOCK, 1/4 .........................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 (TRANS-PORTER ONLY) .....
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/4 (TRANS-SENDER ONLY) ...............
WASHER, FLAT, 1/4 (TRANS-PORTER ONLY) ................................................
NUT, NYLON LOCK, 1/4 - 20 (TRANS-PORTER ONLY) ...................................
MOUNT, SEAT BACK BRACKET (TRANS-SENDER ONLY) .............................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 ...........................................................
WASHER, FLAT, 5/16 ......................................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
ASSEMBLY, SEAT SUPPORT PANEL .............................................................
ASSEMBLY, ARMREST, PASSENGER (TRANS-PORTER ONLY) ....................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 (TRANS-PORTER ONLY) .....................
SCREW, TORX TRUSS HEAD, #10 - 24 x 3/8 ..................................................
CAP, CORNER ................................................................................................
1
1
2
4
1
1
1
1
1
4
4
1
1
2
4
1
1
1
1
1
4
4
10
10
4
8
4
1
2
10
4
2
2
4
8
4
1
4
2
1-21
1
G
E
1
G
E
1-22
THIRD SEAT AND COMPONENTS
TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1016777 -01
1016751
1016755 -02
1016839
0008304
0007847
0007479
1016816
0000332
0008233
1016930
1013169
1013061
1014387
1014321
1016819
0008861
1011990
0008754
1016841 -02
0000304
1015627 -02
1013312
1013309
1010545
1016824
1011652
1018809 -01
1018817 -01
1018370 -01
1013357
2
3
QTY
GAS
QTY
ELEC
4
ASSEMBLY, SEAT BACK, WHITE (INCLUDES ITEMS 2 AND 3) ......................
CAP, SEAT BACK ........................................................................................
COVER, VINYL SEAT BACK, WHITE ...........................................................
MOUNT, SEAT BACK BRACKET ......................................................................
WASHER, INTERNAL TOOTH LOCK, 1/4 .........................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 3/4 ..........................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/4 .......................................................
SUPPORT, REAR SEAT ..................................................................................
WASHER, FLAT, 1/4 ........................................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
PANEL, REAR SEAT FRAME ...........................................................................
SCREW, ROUND HEAD SLOTTED MACHINE, #10 - 32 x 1/2 ...........................
NUT, NYLON LOCK, #10 - 32 ...........................................................................
CAP, CORNER ................................................................................................
SCREW, TORX TRUSS HEAD, #10 - 24 x 3/8 ..................................................
BODY, SEAT HINGE ........................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 3/4 .......................................................
WASHER, FLAT, 3/8 ........................................................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
ASSEMBLY, SEAT BOTTOM, WHITE (INCLUDES ITEMS 21 - 29) ...................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 .........................................................
COVER, VINYL SEAT BOTTOM, WHITE ......................................................
BUMPER, LONG SEAT ................................................................................
STRAP, SEAT BOTTOM ..............................................................................
SCREW, HEX WASHER HEAD, 1/4 - 14 x 3/4 ..............................................
ANGLE, SEAT HINGE ..................................................................................
PLATE, SEAT HINGE ...................................................................................
RIVET, POP, STAINLESS STEEL, 3/16 ........................................................
WASHER, FLAT, STAINLESS STEEL, #8 .....................................................
INSULATOR, BATTERY (ELECTRIC VEHICLE ONLY) .....................................
RIVET, POP (ELECTRIC VEHICLE ONLY) ......................................................
1
1
1
2
8
7
4
1
6
3
2
4
4
2
4
2
4
4
4
1
4
1
1
1
2
1
2
4
4
1
1
1
2
8
7
4
1
6
3
2
4
4
2
4
2
4
4
4
1
4
1
1
1
2
1
2
4
4
1
2
1-23
1
G
E
1
G
E
1-24
REAR FOOTREST AND HANDRAILS - TRANS-SENDER
1
QTY
ELEC
G
ITEM
PART NO.
DESCRIPTION
1
1
1018463 -01
2
1016826
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1016843
1016835
1016838
1010434
1016668
1010435
0007473
1016842
1017172
0008233
0007473
0001218
0001241
0007410
0000332
1017181
2
3
QTY
GAS
4
ARMREST, REAR SEAT (NEW STYLE ARMREST) ..........................................
(NOT INTERCHANGEABLE WITH OLD STYLE ARMREST)
ARMREST, REAR SEAT (OLD STYLE ARMREST) ...........................................
(NOT INTERCHANGEABLE WITH NEW STYLE ARMREST)
ASSEMBLY, REAR FOOTREST (INCLUDES ITEMS 4 - 9 ) .............................
GUARD, BUMPER .......................................................................................
MAT, FOOTREST ........................................................................................
FASTENER, PLASTIC BARREL ...................................................................
BAR, CONNECTING ....................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ...................................................................
NUT, NYLON LOCK, 5/16 - 18 ......................................................................
HANDRAIL, REAR SEAT ..................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 1 1/2 ...........................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 1/4 ......................................................
WASHER, FLAT, 5/16 ......................................................................................
SCREW, PHILLIPS TRUSS HEAD, 5/16 - 18 x 1 1/4 .........................................
WASHER, FLAT, 1/4 ........................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 .................................................
2
2
2
2
1
1
1
8
2
4
2
1
6
10
9
5
9
2
8
4
1
1
1
8
2
4
2
1
6
10
9
5
9
2
8
4
1-25
E
1
G
E
1-26
ITEM
REAR COVER - TRANS-PORTER/TRANS-SENDER
1
QTY
GAS
QTY
ELEC
G
1
2
2
2
8
12
8
1
1
1
4
6
1
2
2
2
8
12
8
1
1
1
4
6
4
4
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
1015530
0008248
1015529
1016679
0000304
1014306
0008233
1017079
1016379
1016875
0007473
1011697
1016876
2
3
4
TAILSKIRT, TILT BED ......................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ..............................................
NUT, TINNERMAN, “U”, 1/4 - 20 .......................................................................
FENDER, REAR ...............................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 .............................................................
WASHER, FLAT, 1/4 ........................................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
KIT, REAR BUMPER (INCLUDES ITEMS 9 - 13) (TRANS-PORTER ONLY) ......
BUMPER, REAR (TRANS-PORTER ONLY) ..................................................
PLATE, MOUNTING, LONG (TRANS-PORTER ONLY) .................................
NUT, NYLON LOCK, 5/16 - 18 (TRANS-PORTER ONLY) .............................
WASHER, FLAT, 5/16 (TRANS-PORTER ONLY) ...........................................
BOLT, PHILLIPS TRUSS HEAD SHOULDER, 3/8 - 18 x 2
(TRANS-PORTER ONLY) .............................................................................
1-27
E
1
G
E
1-28
ITEM
PART NO.
1016724
N/A
1014471
1010435
0007473
1015399
1015583
1015507
1012303
1015356
0000705
1011990
0008754
0008755
1015242
1013872
0000332
0008233
1018370 -01
1013357
1017976
1014306
0007847
1
QTY
ELEC
G
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
REAR CARGO BED - TRANS-PORTER
2
3
QTY
GAS
4
ASSEMBLY, TILT BED (INCLUDES ITEMS 2 - 6) .............................................
WELDMENT, TILT BED ................................................................................
INSULATION ................................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ...................................................................
NUT, NYLON LOCK, 5/16 - 18 ......................................................................
SCREW, TORX TRUSS HEAD, 5/16 - 18 x 3/4 .............................................
BUSHING, URETHANE ....................................................................................
SHIM, TILT BED PIVOT ....................................................................................
BUSHING, STEEL ............................................................................................
WELDMENT, TILT BED HINGE ........................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/4 .......................................................
WASHER, FLAT, 3/8 ........................................................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 .......................................................
BUMPER, BED .................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 4 .............................................................
WASHER, FLAT, 1/4 ........................................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
INSULATOR, BATTERY (ELECTRIC VEHICLE ONLY) .....................................
RIVET, ALUMINUM POP, 5/32 (ELECTRIC VEHICLE ONLY) ...........................
SEAL, BED ......................................................................................................
WASHER, FLAT, 1/4 ........................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 3/4 ..........................................................
1
1
1
2
6
4
4
2
2
2
4
8
6
2
2
2
4
6
1
8
4
1
1
1
2
6
4
4
2
2
2
4
8
6
2
2
2
4
6
1
2
1
8
4
1-29
E
1
G
E
1-30
ITEM
PART NO.
2
2
1010984
1016514 -02
1016514 -03
1015705 -06
2
1015705 -07
2
2
3
3
4
4
4
4
5
1016514 -06
1016514 -07
1015707
1014771
1015672
1015674
1017370
1017693
0007310
1
QTY
GAS
QTY
ELEC
G
16
16
E
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
DESCRIPTION
1
1
2
WHEELS AND TIRES
2
3
4
NUT, LUG ........................................................................................................
ASSEMBLY, TIRE AND WHEEL, WHITE, POWER RIB, FOUR PLY
(TOURALL ONLY) ............................................................................................
ASSEMBLY, TIRE AND WHEEL, WHITE, SOFTRAC, FOUR PLY
(TOURALL ONLY) ............................................................................................
ASSEMBLY, TIRE AND WHEEL, BEIGE, POWER RIB, SIX PLY
(RESORT VILLAGER ONLY) ............................................................................
ASSEMBLY, TIRE AND WHEEL, BEIGE, SOFTRAC, SIX PLY
(RESORT VILLAGER ONLY) ............................................................................
ASSEMBLY, TIRE AND WHEEL, WHITE, POWER RIB, SIX PLY ......................
ASSEMBLY, TIRE AND WHEEL, WHITE, SOFTRAC, SIX PLY .........................
WHEEL RIM, BEIGE ........................................................................................
WHEEL RIM, WHITE ........................................................................................
TIRE, UNMOUNTED, POWER RIB, FOUR PLY (TOURALL ONLY) ...................
TIRE, UNMOUNTED, SOFTRAC, FOUR PLY (TOURALL ONLY) ......................
TIRE, UNMOUNTED, POWER RIB, SIX PLY ....................................................
TIRE, UNMOUNTED, SOFTRAC, SIX PLY .......................................................
STEM, VALVE ..................................................................................................
1-31
TRANSAXLE
2
G
E
2
G
E
2-2
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
2
QTY QTY
GAS ELEC
G
DESCRIPTION
1
1017683 -02
1013785
1013786
1013787
1014207
1011291
1013792
1016672
1013790
1013791
1013775
1013756
1012711
1013758
0007330
1013789
1017704
1013794
0007335
1013764
0007336
1013766
1013780
1013765
1013757
1013759
1013763
1012710
1013779
1013782
1013767
1013772
1013768
1013773
1013771
1013774
1013770
1013769
1013781
1017703
1014193
1013866
0000332
1013872
1012462
0008233
TRANSAXLE
2
3
4
TRANSAXLE (INCLUDES ITEMS 1 - 40) ..........................................................
AXLE ASSEMBLY, RIGHT (INCLUDES ITEMS 3 - 7) ....................................
AXLE ASSEMBLY, LEFT (INCLUDES ITEMS 3 - 7) ......................................
STUD, LUG ..............................................................................................
BUSHING, 25 MM I. D. .............................................................................
BEARING, OUTER AXLE TUBE ...............................................................
CIRCLIP, TYPE C ....................................................................................
RING, RETAINING ...................................................................................
BOLT, M10 x 1.5 x 30MM .............................................................................
WASHER, LOCK, 13/32 ...............................................................................
SEAL, INPUT SHAFT OIL .............................................................................
GEAR CASE, RIGHT ....................................................................................
BREATHER ..................................................................................................
GASKET, CASE ...........................................................................................
BEARING, INNER AXLE TUBE .....................................................................
GASKET, AXLE TUBE ..................................................................................
ASSEMBLY, AXLE TUBE, RIGHT SIDE ........................................................
SEAL, AXLE SHAFT OIL ..............................................................................
BEARING, INPUT GEAR ..............................................................................
SHAFT, INPUT .............................................................................................
BEARING, INTERMEDIATE GEAR ...............................................................
GEAR, INTERMEDIATE, SMALL ..................................................................
KEY, SUNK ..................................................................................................
GEAR, INTERMEDIATE, LARGE ..................................................................
GEAR CASE, LEFT ......................................................................................
PLUG, FILL, WITH GASKET .........................................................................
BOLT, M6 x 1 x 50MM ..................................................................................
PIN, DOWEL ................................................................................................
BOLT, M8 x 1.25 x 37MM .............................................................................
PLATE, LOCK ..............................................................................................
GEAR, OUTPUT ...........................................................................................
PIN, DIFFERENTIAL ....................................................................................
GEAR CASE, DIFFERENTIAL (LEFT) ..........................................................
PLATE, THRUST (DIFFERENTIAL GEAR) ...................................................
GEAR, DIFFERENTIAL ................................................................................
PLATE, THRUST (IDLER GEAR) ..................................................................
GEAR, DIFFERENTIAL IDLER .....................................................................
GEAR CASE, DIFFERENTIAL (RIGHT) ........................................................
SHIM ............................................................................................................
ASSEMBLY, AXLE TUBE, LEFT SIDE ..........................................................
PIN, DOWEL ................................................................................................
KIT, TRANSMISSION CABLE SUPPORT BRACKET (INCLUDES 42 - 45) ........
WASHER, FLAT, 1/4 ....................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 4 .........................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 3 1/2 ....................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................
E
1
1
1
8
1
2
2
2
10
10
1
1
1
1
2
2
1
2
3
1
1
1
1
1
1
2
10
2
8
4
1
1
1
2
2
2
1
1
1
1
1
1
6
2
1
3
1
1
1
8
1
2
2
2
10
10
1
1
1
1
2
2
1
2
3
1
1
1
1
1
1
2
10
2
8
4
1
1
1
2
2
2
1
1
1
1
1
2-3
BRAKES, PEDAL,
AND CABLE ASSEMBLIES
3
G
E
3
G
E
3-2
ITEM
REAR BRAKE ASSEMBLY, SELF-ADJUSTING
TOURALL
3
QTY
ELEC
G
PART NO.
DESCRIPTION
1
1
1
2
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
1018233 -01
1018233 -02
1018240 -01
1018240 -02
1018165 -01
1018165 -02
1018239 -01
1018238 -01
1010850
1018232 -01
1011466
1018163 -01
1018155 -01
1018155 -02
1013924
1014153
1010829
0001035
1013207
1017911 -01
2
3
QTY
GAS
4
CLUSTER, RIGHT BRAKE (INCLUDES ITEMS 1 - 9) .......................................
CLUSTER, LEFT BRAKE (INCLUDES ITEMS 1 - 9) ..........................................
ASSEMBLY, BACKING PLATE, RIGHT (INCLUDES ITEMS 2, 3 AND 4) .......
ASSEMBLY, BACKING PLATE, LEFT (INCLUDES ITEMS 2, 3 AND 4) .........
MECHANISM, ADJUSTING, RIGHT ..........................................................
MECHANISM, ADJUSTING, LEFT ............................................................
WASHER .................................................................................................
WASHER, PLATE ....................................................................................
COVER, DUST .............................................................................................
PACKAGE, BRAKE SHOE (FOUR PIECES) .................................................
KIT, SHOE RETAINER (FOUR PIECES) .......................................................
PACKAGE, BRAKE SPRING (FOUR PIECES) ..............................................
ASSEMBLY, LEVER, RIGHT ........................................................................
ASSEMBLY, LEVER, LEFT ..........................................................................
NUT, HEX CONE, 5/16 - 24 ..............................................................................
BOLT, BRAKE CLUSTER MOUNTING .............................................................
PIN, CLEVIS, 5/16 ............................................................................................
PIN, COTTER, 3/32 x 1 ....................................................................................
HANGER, BRAKE CABLE ................................................................................
DRUM, BRAKE ................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8
8
2
2
2
2
3-3
E
3
G
E
3-4
REAR BRAKE ASSEMBLY, MANUALLY ADJUSTED
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1016573
1016557
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1011494
1011154
1011465
1011467
1011114
0000451
N/A
N/A
N/A
1011303
1011463
1011466
1011464
N/A
1010850
1010829
0001035
1013924
1014153
1017911 -01
1013207
2
3
QTY
GAS
QTY
ELEC
4
CLUSTER, RIGHT BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) ...............................................................................
CLUSTER, LEFT BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) ...............................................................................
PLATE, BACKING, LEFT SIDE .....................................................................
PLATE, BACKING, RIGHT SIDE ...................................................................
KIT, BRAKE ACTUATOR ..............................................................................
KIT, ANCHOR BODY (INCLUDES ITEMS 4 - 9) ............................................
NUT, M6 x 1 .............................................................................................
WASHER, LOCK, 1/4 ...............................................................................
PISTON, ANCHOR ...................................................................................
BOLT, ADJUSTMENT ..............................................................................
BODY, ANCHOR ......................................................................................
CAP, ADJUSTMENT BOLT .......................................................................
PACKAGE, BRAKE SHOE (FOUR PIECES) .................................................
KIT, SHOE RETAINER (FOUR PIECES) .......................................................
PACKAGE, BRAKE SPRING (FOUR PIECES) ..............................................
ARM, BRAKE LEVER ...................................................................................
COVER, DUST .............................................................................................
PIN, CLEVIS, 5/16 ............................................................................................
PIN, COTTER, 3/32 x 1 ....................................................................................
NUT, CONE LOCK, GRADE 8, 5/16 - 24 ..........................................................
BOLT, BRAKE CLUSTER MOUNTING .............................................................
DRUM, BRAKE ................................................................................................
HANGER, BRAKE CABLE ................................................................................
3
G
E
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
8
8
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
8
8
2
2
3-5
3
G
E
3-6
ITEM
PART NO.
BRAKE PEDAL AND CABLE ASSEMBLY
VEHICLES WITH 2-WHEEL BRAKING
3
QTY
ELEC
G
DESCRIPTION
1
2
3
QTY
GAS
4
E
FOR ALL TOURALL VEHICLES.
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES PRIOR TO SERIAL NUMBER 9535-456328.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1011418
0001032
0007716
1013876
1013870
1011406
0007716
1013869
1016173
1017029
1010877
1010805
1010932
1011403
1011779
0001035
1010829
1017211
N/A
1010933
1010927
1010878
1011402
24
25
26
26
0008986
0001241
1010808
1016708 -01
27
27
27
1013532
1013531
1013532
28
29
30
31
1010921
1018653 -01
0001242
0001028
KIT, PARK BRAKE PEDAL (INCLUDES ITEMS 2 - 5) .......................................
BUSHING, NYLON .......................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 -16 x 1/2 ..............................
NUT, PUSH, 3/8 ...........................................................................................
PAD, PARK BRAKE .....................................................................................
KIT, BRAKE PEDAL (INCLUDES ITEMS 7 AND 8) ...........................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 .............................
PAD, BRAKE PEDAL ....................................................................................
KIT, PARK BRAKE ROD AND PAWL (INCLUDES ITEMS 10 - 13) ....................
PIN, COTTER, 7/64 x 1/2 .............................................................................
NUT, PUSH, 5/16 .........................................................................................
SLEEVE, PARK BRAKE ROD .......................................................................
JOINT, BALL, 1/4 - 28 ..................................................................................
KIT, BRAKE CABLE, REAR (INCLUDES ITEMS 15 - 17) ..................................
CLIP, E-50 ROTOR, 1/2 ...............................................................................
PIN, COTTER, 3/32 x 1 ................................................................................
PIN, CLEVIS, 5/16 ........................................................................................
KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEM 19) .........................
PIN, EQUALIZER PIVOT ..............................................................................
SPRING, PARK BRAKE TORSION ...................................................................
SPACER, PARK BRAKE ..................................................................................
STOP, BRAKE .................................................................................................
PACKAGE, BRAKE MOUNTING BLOCK (CONTAINS UPPER AND LOWER
FOR LEFT AND RIGHT SIDES) ........................................................................
NUT, DIMPLED LOCK, 5/16 - 18 ......................................................................
WASHER, FLAT, 5/16 ......................................................................................
ROD, EQUALIZER, REAR (TOURALL ONLY) ...................................................
ROD, EQUALIZER, REAR (RESORT VILLAGER AND
TRANS-PORTER/TRANS-SENDER) ................................................................
SPRING, BRAKE RETURN (GASOLINE TOURALL ONLY) ...............................
SPRING, BRAKE RETURN (ELECTRIC TOURALL ONLY) ...............................
SPRING, BRAKE RETURN (RESORT VILLAGER AND
TRANS-PORTER/TRANS-SENDER) ................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 2 1/2 ......................................................
SPACER, EQUALIZER .....................................................................................
NUT, HEX, 5/16 - 18 .........................................................................................
NUT, HEX, 1/4 - 20 ...........................................................................................
1
2
2
1
1
1
4
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
2
2
1
1
1
4
1
1
1
1
1
1
2
2
2
2
1
1
1
1
1
1
5
4
1
1
5
4
1
1
1
1
1
1
4
2
1
1
1
4
2
1
1
3-7
3
G
E
3-8
ITEM
PART NO.
BRAKE PEDAL AND CABLE ASSEMBLY
VEHICLES WITH 4-WHEEL BRAKING
3
QTY
ELEC
G
DESCRIPTION
1
2
3
QTY
GAS
4
E
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES SERIAL NUMBER 9535-456328 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1011418
0001032
0007716
1013876
1013870
1018782 -01
0007716
1013869
1016173
1017029
1010877
1010805
1010932
1011403
1018746 -01
1011779
0001035
1010829
1017211
N/A
1010933
1010927
1010878
1011402
25
26
27
28
29
30
31
32
33
0007473
0001241
1018687 -01
1016708 -01
1013532
1010921
1018653 -01
0001242
0001028
KIT, PARK BRAKE PEDAL (INCLUDES ITEMS 2 - 5) ........................................
BUSHING, NYLON .......................................................................................
SCREW, SLOTTED HEX WASHER HEAD, #10 -16 x 1/2 ..............................
NUT, PUSH, 3/8 ...........................................................................................
PAD, PARK BRAKE ......................................................................................
KIT, BRAKE PEDAL (INCLUDES ITEMS 7 AND 8) ...........................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 .............................
PAD, BRAKE PEDAL ....................................................................................
KIT, PARK BRAKE ROD AND PAWL (INCLUDES ITEMS 10 - 13) ....................
PIN, COTTER, 7/64 x 1/2 .............................................................................
NUT, PUSH, 5/16 .........................................................................................
SLEEVE, PARK BRAKE ROD .......................................................................
JOINT, BALL, 1/4 - 28 .................................................................................
KIT, BRAKE CABLE, REAR (INCLUDES ITEMS 16, 17 AND 18) .......................
KIT, BRAKE CABLE, FRONT (INCLUDES ITEMS 16, 17 AND 18) ....................
CLIP, E-50 ROTOR, 1/2 ..............................................................................
PIN, COTTER, 3/32 x 1 ................................................................................
PIN, CLEVIS, 5/16 ........................................................................................
KIT, EQUALIZER AND PIVOT LIMITER (INCLUDES ITEM 20) .........................
PIN, EQUALIZER PIVOT ..............................................................................
SPRING, PARK BRAKE TORSION ...................................................................
SPACER, PARK BRAKE ..................................................................................
STOP, BRAKE .................................................................................................
PACKAGE, BRAKE MOUNTING BLOCK (CONTAINS UPPER AND LOWER
FOR LEFT AND RIGHT SIDES) ........................................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
WASHER, FLAT, 5/16 ......................................................................................
ROD, EQUALIZER, FRONT ..............................................................................
ROD, EQUALIZER, REAR ................................................................................
SPRING, BRAKE RETURN ...............................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 2 1/2 ......................................................
SPACER, EQUALIZER .....................................................................................
NUT, HEX, 5/16 - 18 .........................................................................................
NUT, HEX, 1/4 - 20 ...........................................................................................
1
2
2
1
1
1
4
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
2
2
1
1
1
4
1
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
6
4
1
1
1
4
4
2
1
1
6
4
1
1
1
4
4
2
1
3-9
3
G
E
3-10
ITEM
PART NO.
FRONT BRAKE ASSEMBLY
VEHICLES WITH 4-WHEEL BRAKING
3
QTY
ELEC
G
DESCRIPTION
1
2
3
QTY
GAS
4
E
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES SERIAL NUMBER 9535-456328 AND LATER.
1016573
1016557
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1011154
1011494
1011465
1011467
1011114
0000451
N/A
N/A
N/A
1011303
1011463
1011466
1011464
N/A
1010850
1010829
0001035
1018727 -01
1017232
1011137
0007174
1018690 -01
CLUSTER, RIGHT BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) ...............................................................................
CLUSTER, LEFT BRAKE, WITHOUT BRAKE DRUM
(INCLUDES ITEMS 1 - 14) ...............................................................................
PLATE, BACKING, RIGHT SIDE ...................................................................
PLATE, BACKING, LEFT SIDE .....................................................................
KIT, BRAKE ACTUATOR ..............................................................................
KIT, ANCHOR BODY (INCLUDES ITEMS 4 - 9) ............................................
NUT, M6 x 1 .............................................................................................
WASHER, LOCK, 1/4 ...............................................................................
PISTON, ANCHOR ...................................................................................
BOLT, ADJUSTMENT ..............................................................................
BODY, ANCHOR ......................................................................................
CAP, ADJUSTMENT BOLT .......................................................................
PACKAGE, BRAKE SHOE (FOUR PIECES) .................................................
KIT, SHOE RETAINER (FOUR PIECE) .........................................................
PACKAGE, BRAKE SPRING (FOUR PIECES) ..............................................
ARM, BRAKE LEVER ...................................................................................
COVER, DUST .............................................................................................
PIN, CLEVIS, 5/16 ............................................................................................
PIN, COTTER, 3/32 x 1 ....................................................................................
NUT, HEX, 5/16 - 24 .........................................................................................
BOLT, HEX HEAD, 5/16 - 24 x 1 .......................................................................
DRUM, BRAKE ................................................................................................
WASHER, LOCK, 5/16 x 24 ..............................................................................
WASHER, CONE .............................................................................................
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
8
8
2
8
8
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
8
8
2
8
8
3-11
3
G
E
3-12
ITEM
ACCELERATOR PEDAL ASSEMBLY, ELECTRIC
TOURALL
3
QTY
ELEC
G
PART NO.
DESCRIPTION
1
2
3
4
E
FOR TOURALL VEHICLES PRIOR TO SERIAL NUMBER 9529-445799.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1010969
0007716
1013871
1011691
1010954
1014085
1011734
1011084
1010973
1011877
0001028
1010878
0008233
1018619 -01
1011699
1011694
1011700
1012075
0000403
0008304
ASSEMBLY, ACCELERATOR PEDAL (INCLUDES ITEMS 2 - 5) ...................................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 .........................................
PAD, ACCELERATOR PEDAL .................................................................................
HANGER, ACCELERATOR PEDAL SPRING ............................................................
STUD, BALL, 1/4 - 28 x 9/16 .....................................................................................
ASSEMBLY, ACCELERATOR ROD (INCLUDES ITEMS 7 AND 8) .................................
JOINT, BALL, SPRING LOADED, 1/4 - 28 ................................................................
NUT, HEX JAM, 1/4 - 28 ...........................................................................................
ASSEMBLY, SUB, ACCELERATOR PIVOT ROD (INCLUDES ITEM 10) ........................
KIT, PARK BRAKE LATCH .......................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
STOP, BRAKE ..............................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/8 ....................................................................
SPACER, 1/2 ................................................................................................................
BRACKET, ACCELERATOR BEARING .........................................................................
SPACER, ACCELERATOR ...........................................................................................
SPRING, EXTENSION ..................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 5/8 .......................................................................
WASHER, INTERNAL TOOTH, 1/4 ...............................................................................
1
4
1
1
1
1
2
2
1
1
2
1
4
4
1
2
1
1
1
1
3-13
3
G
E
3-14
ACCELERATOR PEDAL ASSEMBLY - GAS VEHICLES
AND ELEC. R.V.,TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
GAS
QTY
ELEC
4
1016377 -01
2
1016377 -02
3
4
5
6
7
8
9
10
10
0007716
1013871
1011691
1016157
0008717
1014007
0007510
1016168
1016747 -02
10
1016747 -01
11
12
13
1011734
1011084
1016166
13
1016166
14
15
16
17
18
19
20
21
22
23
24
1011877
0001028
1010878
1016619
0008233
1018619 -01
1011699
1011694
1011700
1012075
0000332
ASSEMBLY, ACCELERATOR PEDAL (GASOLINE VEHICLES)
(INCLUDES ITEMS 3 - 9) .................................................................................
ASSEMBLY, ACCELERATOR PEDAL (ELECTRIC RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER) (INCLUDES ITEMS 3 - 8) ........................
SCREW, SLOTTED HEX WASHER HEAD, #10 - 16 x 1/2 .............................
PAD, ACCELERATOR PEDAL ......................................................................
HANGER, ACCELERATOR PEDAL SPRING ................................................
STUD, BALL, 1/4 - 28 x 1 1/8 .......................................................................
NUT, NYLON HEX, 1/4 - 28 ..........................................................................
WASHER, FLAT, 1/4 ....................................................................................
SCREW, HEX HEAD CAP, 1/4 - 28 x 1 1/4 ....................................................
ASSEMBLY, ACCELERATOR ROD, (GASOLINE TOURALL) ...........................
ASSEMBLY, ACCELERATOR ROD, (GASOLINE RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER) (INCLUDES ITEMS 11 AND 12) ...............
ASSEMBLY, ACCELERATOR ROD (ELECTRIC RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER) (INCLUDES ITEMS 11 AND 12) ...............
JOINT, BALL, SPRING LOADED, 1/4 - 28 ....................................................
NUT, HEX JAM, 1/4 - 28 ...............................................................................
ASSEMBLY, SUB, ACCELERATOR PIVOT ROD (GASOLINE TOURALL)
(INCLUDES ITEM 14) .......................................................................................
ASSEMBLY, SUB, ACCELERATOR PIVOT ROD (ALL RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER) (INCLUDES ITEM 14) ..............................
KIT, PARK BRAKE LATCH ...........................................................................
NUT, HEX, 1/4 - 20 ...........................................................................................
STOP, BRAKE .................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/2 .......................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/8 .......................................................
SPACER, 1/2 ...................................................................................................
BRACKET, ACCELERATOR BEARING ............................................................
SPACER, ACCELERATOR ...............................................................................
SPRING, EXTENSION .....................................................................................
WASHER, FLAT, 1/4 ........................................................................................
G
E
FOR GASOLINE VEHICLES PRIOR TO SERIAL NUMBER 9529-445519.
FOR ELECTRIC VEHICLES PRIOR TO SERIAL NUMBER 9529-445799.
1
3
1
4
1
1
1
2
3
1
1
1
4
1
1
1
1
1
1
2
2
1
2
2
1
1
1
2
1
1
5
4
1
2
1
1
1
1
1
2
1
1
5
4
1
2
1
1
1
3-15
3
G
E
3-16
ACCELERATOR PEDAL ASSEMBLY
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
GAS
QTY
ELEC
4
1017696
1013871
0007716
0001218
0001241
1017325
0007473
0000332
1018620 -01
1017424
0008233
1018174 -01
1017962 01
1017378
1017380
1018260 -01
1017400
0008717
1018042 -01
1017743
1018043 -01
1018188 -01
1016168
23
1016747 -02
24
25
26
27
28
29
30
31
1011084
1011734
1018259 -01
1017392
1011694
1018619 -01
0008754
1017322
SUB-ASSEMBLY, ACCELERATOR PEDAL (INCLUDES ITEM 2) .....................
PAD, PEDAL ................................................................................................
SCREW, SLOTTED HEX WASHER HEAD, 310 - 16 x 1/2 .................................
SCREW, HEX CAP, 5/16 - 18 x 1 1/4 ................................................................
WASHER, FLAT, 5/16 ......................................................................................
ASSEMBLY, ACCELERATOR PIVOT ROD .......................................................
NUT, NYLON LOCK, 5/16 - 18 ..........................................................................
WASHER, FLAT, 1/4 ........................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 3/8 (ELECTRIC VEHICLE ONLY) ..........
BEARING, PIVOT SUPPORT ...........................................................................
NUT, NYLON LOCK, 1/4 - 20 ............................................................................
RETAINER, SPRING ........................................................................................
SPRING, RETURN ...........................................................................................
CUP, SPRING ..................................................................................................
BUMPER, RETURN SPRING ...........................................................................
RING, CRESCENT RETAINING .......................................................................
LEVER, ACTUATOR (ELECTRIC VEHICLE ONLY) ..........................................
NUT, NYLON LOCK, 1/4 - 28 (GASOLINE VEHICLE ONLY) .............................
WASHER, PLASTIC, 1/2 ..................................................................................
COVER, ACCELERATOR (ELECTRIC VEHICLE ONLY) ...................................
SCREW, HI-LO HEX HEAD, #8 - 18 x 1/2 (ELECTRIC VEHICLE ONLY) ...........
STUD, BALL (GASOLINE VEHICLE ONLY) ......................................................
ASSEMBLY, ACCELERATOR ROD (GASOLINE TOURALL)
(INCLUDES ITEMS 24 AND 25) .......................................................................
ASSEMBLY, ACCELERATOR ROD (GASOLINE RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER) (INCLUDES ITEMS 24 AND 25) ...............
NUT, UNF HEX JAM, 1/4 - 28 (GASOLINE VEHICLE ONLY) .........................
JOINT, SPRING-LOADED BALL (GASOLINE VEHICLE ONLY) ....................
SPACER (GASOLINE VEHICLE ONLY) ............................................................
ASSEMBLY, POTENTIOMETER HOUSING (ELECTRIC VEHICLE ONLY) ........
SUPPORT, ACCELERATOR PIVOT ROD ........................................................
SCREW, HEX CAP, 1/4 - 20 x 1 1/8 ..................................................................
NUT, NYLON LOCK, 3/8 x 16 ...........................................................................
RACHET, PARK BRAKE ..................................................................................
G
E
FOR GASOLINE VEHICLES SERIAL NUMBER 9529-445519 AND LATER.
FOR ELECTRIC VEHICLES SERIAL NUMBER 9529-445799 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
3
1
1
4
1
3
1
2
5
1
4
1
1
1
1
1
1
1
1
1
4
1
3
1
2
6
2
1
6
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
2
4
1
1
1
1
4
1
1
3-17
STEERING AND SUSPENSION
4
G
E
4
G
E
4-2
ITEM
PART NO.
1013861
1017226
0007174
1016185
1016184
1016269
0000334
1016183
0008754
1014288
1011697
1012499
1016181
13
1017313
14
15
16
17
18
19
20
1012605
1012604
1014217
1014125
1014213
1014126
1015545
20
21
1017315
1016622
21
22
23
24
25
26
27
28
29
30
1017314
1014214
1014211
1016263
1016156
1012604
1017273
1016155 -02
1016663
1011578
4
QTY
ELEC
G
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
STEERING COLUMN
2
3
QTY
GAS
4
JOINT, COMPOUND STEERING (INCLUDES ITEMS 2 AND 3) ........................
SCREW, HEX HEAD CAP, M8 x 1.25 x 30MM ...............................................
WASHER, LOCK, 5/16 .................................................................................
MOUNT, STEERING COLUMN, LEFT HAND ....................................................
MOUNT, STEERING COLUMN, RIGHT HAND .................................................
SCREW, HEX WASHER HEAD THREAD FORMING, 5/16 - 18 x 2 ...................
WASHER, FLAT, 3/8 ........................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 6 3/4 .......................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
SCREW, HEX WASHER HEAD THREAD FORMING, 5/16 - 18 x 3/4 .................
WASHER, FLAT, 5/16 ......................................................................................
BOOT, STEERING COLUMN ...........................................................................
ASSEMBLY, STEERING COLUMN (TOURALL AND
TRANS-PORTER/TRANS-SENDER) (INCLUDES ITEMS 14 - 23) .....................
ASSEMBLY, STEERING COLUMN (RESORT VILLAGER ONLY)
(INCLUDES ITEMS 14 - 23) .............................................................................
RING, RETAINING .......................................................................................
WASHER, STEEL, 5/8 ..................................................................................
SPRING, COMPRESSION ............................................................................
WEDGE .......................................................................................................
ASSEMBLY, BEARING ................................................................................
SEAT, BEARING ..........................................................................................
SHAFT, STEERING COLUMN (TOURALL AND
TRANS-PORTER/TRANS-SENDER) ............................................................
SHAFT, STEERING COLUMN (RESORT VILLAGER ONLY) .........................
COLUMN, ALUMINUM STEERING (TOURALL AND
TRANS-PORTER/TRANS-SENDER) ............................................................
COLUMN, ALUMINUM STEERING (RESORT VILLAGER ONLY) ..................
RING, RETAINING .......................................................................................
SEAL, BEARING ..........................................................................................
COVER, STEERING COLUMN .........................................................................
WHEEL, STEERING .........................................................................................
WASHER, STEEL, 5/8 ......................................................................................
NUT, NYLON LOCK, 5/8 - 18 ............................................................................
PLATE, STEERING WHEEL .............................................................................
SCREW, TYPE A PHILLIPS, #12 - 11 x 5/8 .......................................................
WASHER, TYPE B FLAT, 5/16 (RESORT VILLAGER ONLY) ............................
1
3
3
1
1
2
4
2
2
1
1
1
1
3
3
1
1
2
4
2
2
1
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
4-3
E
4
G
E
4-4
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
4
QTY
ELEC
G
DESCRIPTION
1
1012452
1018309 -01
N/A
N/A
1013040
1013039
0008990
1013035
1013036
1013037
N/A
1013041
N/A
1013044
1013045
1013046
N/A
N/A
N/A
1012884
1013051
1013052
1013031
1013042
0007540
1015597
0007602
1011930
0001035
0007555
1012467
0001624
0000334
1010138
STEERING GEAR ASSEMBLY
2
3
QTY
GAS
4
ASSEMBLY, STEERING GEAR BOX (INCLUDES ITEMS 1 - 22) ......................
KIT, STOPPER BOLT (INCLUDES ITEMS 2 AND 3) .....................................
RING, SNAP ............................................................................................
WASHER, END ........................................................................................
WASHER, LOCK, TIE ROD ..........................................................................
WASHER, TIE ROD STOPPER ....................................................................
TIE WRAP ....................................................................................................
SEAL, DUST ................................................................................................
BUSHING, RACK .........................................................................................
RING, SNAP ................................................................................................
RACK, STEERING .......................................................................................
RACK, END ..................................................................................................
SCREW, RACK GUIDE ................................................................................
NUT, LOCK, RACK SCREW .........................................................................
SPRING, RACK GUIDE PRESSURE ............................................................
GUIDE, STEERING RACK ............................................................................
BOX, STEERING GEAR ...............................................................................
BEARING, LOWER PINION ..........................................................................
PINION, STEERING .....................................................................................
BEARING, UPPER PINION ..........................................................................
RING, SNAP ................................................................................................
SEAL, DUST, STEERING PINION ................................................................
RING, EXTERNAL RETAINING ....................................................................
NUT, HEX, M12 x 1.75 .....................................................................................
SOCKET, VERTICAL LEFT HAND THREAD (INCLUDES ITEMS 25, 26 AND 27) ..
FITTING, THREAD FORM GREASE, 1/4 - 28 ...............................................
NUT, HEX SLOTTED, 3/8 - 24 ......................................................................
BOOT, DUST ................................................................................................
PIN, COTTER, 3/32 x 1 ....................................................................................
NUT, HEX, LEFT HAND THREAD, 1/2 - 20 .......................................................
LINK, RACK AND PINION DRAG .....................................................................
BOLT, HEX HEAD, 3/8 - 16 x 1 1/2 ...................................................................
WASHER, FLAT, 3/8 .......................................................................................
NUT, DIMPLED LOCK, 3/8 - 16 ........................................................................
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
1
1
1
1
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
4-5
E
4
G
E
4-6
FRONT SUSPENSION, UPPER
VEHICLES WITH 2-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
GAS
QTY
ELEC
4
1016353
1016346
1016350
1016349
0008754
0007539
0001308
0001624
1010138
0002402
1010219
0007555
0007540
1017266
1014235
1010124
1010200
1016385
1011930
0007602
0001035
ASSEMBLY, DELTA A-PLATE (INCLUDES ITEMS 2, 3 AND 4) ........................
BUSHING, URETHANE ................................................................................
SLEEVE, DELTA OUTER .............................................................................
SLEEVE, DELTA INNER ..............................................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
BALL JOINT .....................................................................................................
NUT, HEX, 1/2 - 20 ...........................................................................................
BOLT, HEX HEAD, 3/8 - 16 x 1 1/2 ...................................................................
NUT, DIMPLED LOCK, 3/8 - 16 ........................................................................
SCREW, HEX CAP, 3/8 - 16 x 2 1/4 ..................................................................
ROD, TIE .........................................................................................................
NUT, HEX, LEFT HAND THREAD, 1/2 - 20 .......................................................
BALL JOINT, LEFT HAND THREAD .................................................................
STRAP, A-PLATE ............................................................................................
SHOCK ABSORBER, FRONT ...........................................................................
PLATE, SPRING MOUNTING ...........................................................................
BOLT, HEX HEAD, 3/8 - 16 x 4 1/4 ...................................................................
ASSEMBLY, DELTA SHOCK AND GEAR SUPPORT ........................................
SEAL, DUST ....................................................................................................
NUT, SLOTTED HEX, 3/8 - 24 ..........................................................................
PIN, COTTER, 3/32 x 1 ....................................................................................
G
E
FOR ALL TOURALL VEHICLES.
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES PRIOR TO SERIAL NUMBER 9535-456328.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
4
2
6
1
2
8
1
1
2
4
4
1
1
1
2
2
1
4
1
3
3
1
2
6
1
2
8
1
1
2
4
4
1
1
1
2
2
1
4
1
3
3
1
4-7
4
G
E
4-8
FRONT SUSPENSION, LOWER
VEHICLES WITH 2-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
GAS
QTY
ELEC
4
1010348
1010347
0008067
0007048
1015597
1012030
0008745
0000706
1011892
1011393
1011304
1013135
1011887
0008754
1016387
1016384
0001308
0000209
1010150
1016389
1010984
1010005
0007840
0007910
0008755
1016386
1015583
1012303
1014276
0001624
0000357
0000706
ASSEMBLY, LEFT SPINDLE (INCLUDES ITEMS 3, 4 AND 5) .........................
ASSEMBLY, RIGHT SPINDLE (INCLUDES ITEMS 3, 4 AND 5) .......................
BUSHING, BRONZE SPINDLE .....................................................................
BUSHING, BRONZE ....................................................................................
FITTING, GREASE, 1/4 - 28 .........................................................................
SPRING, TAPERED LEAF ...............................................................................
ASSEMBLY, ECCENTRIC ................................................................................
NUT, HEX, 3/8 - 16 ...........................................................................................
ASSEMBLY, HUB (INCLUDES ITEMS 10 - 13) .................................................
PACKAGE, HUB BEARING ..........................................................................
STUD, LUG, 1/2 - 20 .....................................................................................
SEAL, DOUBLE LIP .....................................................................................
COVER, DUST .............................................................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 2 3/4 .......................................................
CLEVIS, UPPER DELTA ..................................................................................
NUT, HEX, 1/2 - 20 ...........................................................................................
WASHER, SPLIT LOCK, 1/2 ............................................................................
BEARING, THRUST .........................................................................................
WASHER, KINGPIN WAVE ..............................................................................
NUT, LUG ........................................................................................................
WASHER, FLAT, 3/4 ........................................................................................
NUT, HEX SLOTTED, 3/4 - 16 .........................................................................
PIN, COTTER, 5/32 x 1 ....................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 .......................................................
KINGPIN ..........................................................................................................
BUSHING, URETHANE ....................................................................................
BUSHING, STEEL ............................................................................................
PLATE, FRONT SPRING RETAINER ...............................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/2 .......................................................
WASHER, LOCK, 3/8 .......................................................................................
NUT, HEX, 3/8 - 16 ...........................................................................................
G
E
FOR ALL TOURALL VEHICLES.
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES PRIOR TO SERIAL NUMBER 9535-456328.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
4
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
4-9
4
G
E
4-10
FRONT SUSPENSION, UPPER
VEHICLES WITH 4-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
GAS
QTY
ELEC
4
1016353
1016346
1016350
1016349
0008754
0007539
0001308
0000334
1010138
0002402
1010219
0007555
0007540
1017266
1018706 -01
1010124
1018705 -01
1016385
1011930
0007602
0001035
0000706
N/A
ASSEMBLY, DELTA A-PLATE (INCLUDES ITEMS 2, 3 AND 4) ........................
BUSHING, URETHANE ................................................................................
SLEEVE, DELTA OUTER .............................................................................
SLEEVE, DELTA INNER ..............................................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
BALL JOINT .....................................................................................................
NUT, HEX, 1/2 - 20 ...........................................................................................
WASHER, FLAT, 3/8 ........................................................................................
NUT, DIMPLED LOCK, 3/8 - 16 ........................................................................
BOLT, HEX HEAD, 3/8 - 16 x 2 1/4 ....................................................................
ROD, TIE .........................................................................................................
NUT, HEX, LEFT HAND THREAD, 1/2 - 20 .......................................................
BALL JOINT, LEFT HAND THREAD .................................................................
STRAP, A-PLATE ............................................................................................
SHOCK ABSORBER, FRONT ...........................................................................
PLATE, SPRING MOUNTING ...........................................................................
BOLT, HEX HEAD, 3/8 - 16 x 4 3/4 ...................................................................
ASSEMBLY, DELTA SHOCK AND GEAR SUPPORT ........................................
SEAL, DUST ....................................................................................................
NUT, SLOTTED HEX, 3/8 - 24 ..........................................................................
PIN, COTTER, 3/32 x 1 ....................................................................................
NUT, HEX, 3/8 - 16 ...........................................................................................
CLAMP, BRAKE CABLE (PART OF BRAKE CABLE ASSEMBLY) .....................
G
E
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES SERIAL NUMBER 9535-456328 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
4
2
6
1
2
10
1
1
2
2
6
1
1
1
2
2
3
4
1
3
3
1
2
2
2
6
1
2
10
1
1
2
2
6
1
1
1
2
2
3
4
1
3
3
1
2
2
4-11
4
G
E
4-12
FRONT SUSPENSION, LOWER
VEHICLES WITH 4-WHEEL BRAKING
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
GAS
QTY
ELEC
4
1018769 -01
1018770 -01
0008067
0007048
1015597
1012030
0008745
0000706
1011892
1011393
1011304
1013135
1011887
0008754
1016387
1016384
0001308
0000209
1010150
1016389
1010984
1010005
0007840
0007910
0008755
1016386
1015583
1012303
1014276
1010177
0000357
0000706
ASSEMBLY, LEFT SPINDLE (INCLUDES ITEMS 3, 4 AND 5) ..........................
ASSEMBLY, RIGHT SPINDLE (INCLUDES ITEMS 3, 4 AND 5) ........................
BUSHING, BRONZE SPINDLE .....................................................................
BUSHING, BRONZE ....................................................................................
FITTING, GREASE, 1/4 - 28 .........................................................................
SPRING, TAPERED LEAF ...............................................................................
ASSEMBLY, ECCENTRIC ................................................................................
NUT, HEX, 3/8 - 16 ...........................................................................................
ASSEMBLY, HUB (INCLUDES ITEMS 10 - 13) .................................................
PACKAGE, HUB BEARING ..........................................................................
STUD, LUG, 1/2 - 20 ....................................................................................
SEAL, DOUBLE LIP .....................................................................................
COVER, DUST .............................................................................................
NUT, NYLON LOCK, 3/8 - 16 ............................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 2 3/4 .......................................................
CLEVIS, UPPER DELTA ..................................................................................
NUT, HEX, 1/2 - 20 ...........................................................................................
WASHER, SPLIT LOCK, 1/2 .............................................................................
BEARING, THRUST .........................................................................................
WASHER, KINGPIN WAVE ..............................................................................
NUT, LUG ........................................................................................................
WASHER, FLAT, 3/4 ........................................................................................
NUT, HEX SLOTTED, 3/4 - 16 ..........................................................................
PIN, COTTER, 5/32 x 1 ....................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 .......................................................
KINGPIN ..........................................................................................................
BUSHING, URETHANE ....................................................................................
BUSHING, STEEL ............................................................................................
PLATE, FRONT SPRING RETAINER ...............................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 2 .............................................................
WASHER, LOCK, 3/8 .......................................................................................
NUT, HEX, 3/8 - 16 ...........................................................................................
G
E
FOR RESORT VILLAGER AND TRANS-PORTER/TRANS-SENDER
VEHICLES SERIAL NUMBER 9535-456328 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
4
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
1
1
1
1
1
1
1
1
2
2
4
1
1
4
2
2
2
2
2
2
8
2
2
2
2
2
4
2
1
4
4
4
4-13
ELECTRICAL SYSTEM
GASOLINE VEHICLES
5
G
5
G
5-2
FORWARD AND REVERSE SHIFTER ASSEMBLY
GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1016947
1012594
0008057
1012431
1014808
1014807
0008058
1013591
1014145
1014727
1016342
1014089
1014065
1013590
1013589
0008717
1013587
1010954
1013085
1012333
0007893
1013198
1012987
0008248
0008233
1014065
2
3
QTY
4
ASSEMBLY, F & R SHIFTER (INCLUDES ITEMS 1 - 17) ...............................................
SCREW, MACHINE, #4 - 40 x 1 1/2 ...........................................................................
NUT, HEX HEAD, #4 - 40 ..........................................................................................
WASHER, FLAT, #4 ..................................................................................................
SWITCH, LIMIT ........................................................................................................
SWITCH, LIMIT ........................................................................................................
WASHER, LOCK, #4 .................................................................................................
PIN, ROLL, 1/8 .........................................................................................................
BUSHING, BRONZE .................................................................................................
WASHER, NYLON FLAT, #4 .....................................................................................
BASE, F & R SHIFTER .............................................................................................
KIT, NEUTRAL LOCK-OUT CAM (INCLUDES ITEM 12) ............................................
WASHER, FLAT ....................................................................................................
SPRING, F & R CAM .................................................................................................
RING, RETAINING ....................................................................................................
NUT, NYLON LOCK, 1/4 - 28 ....................................................................................
WELDMENT, F & R BELL CRANK .............................................................................
STUD, BALL, 1/4 - 28 x 1/4 .......................................................................................
CABLE, TRANSMISSION (INCLUDES ITEMS 19 AND 20) ............................................
JOINT, BALL ............................................................................................................
NUT, HEX, #10 - 32 ..................................................................................................
SCREW, PHILLIPS OVAL COUNTERSUNK MACHINE, #8 - 32 x 5/8 ............................
HANDLE, F & R SWITCH ..............................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 3/4 ..........................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
WASHER, FLAT ............................................................................................................
1
2
4
2
1
1
2
1
2
2
1
1
1
1
1
2
1
2
1
2
2
1
1
4
4
1
5-3
5
G
5
G
5-4
WIRING, GASOLINE VEHICLE - TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1015735
1013723
1015769
1013601
1018282 -01
1015738
1015740
1015780
1015779
1015781
1012382
1012396
1014119
1016857
1015332
1015920
1015737
1016402
1012384
1016401
2
3
QTY
4
WIRE HARNESS ASSEMBLY (INCLUDES ITEMS 1 - 9) ...............................................
WIRE ASSEMBLY, #18 RED/WHITE .........................................................................
WIRE ASSEMBLY, #6 WHITE ...................................................................................
WIRE ASSEMBLY, #18 YELLOW, #16 BLUE ............................................................
WIRE ASSEMBLY, #16 RED, #16 ORANGE .............................................................
WIRE ASSEMBLY, #16 YELLOW ..............................................................................
WIRE ASSEMBLY, #18 YELLOW ..............................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
WIRE ASSEMBLY, #18 GREEN ................................................................................
WIRE ASSEMBLY, #18 WHITE, #18 WHITE/BLACK .................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
WIRE ASSEMBLY, #18 BLACK .....................................................................................
WIRE ASSEMBLY, #6 RED (PART OF ELECTRICAL COMPONENT BOX) ...................
WIRE ASSEMBLY, #18 BLACK (PART OF REVERSE BUZZER KIT) .............................
WIRE ASSEMBLY, #10 BRAIDED GROUND .................................................................
WIRE ASSEMBLY, #6 BRAIDED GROUND ...................................................................
WIRE ASSEMBLY, #10 RED .........................................................................................
WIRE ASSEMBLY, #18 BLACK .....................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
WIRE ASSEMBLY, #18 ORANGE .................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-5
5
G
5
G
5-6
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLE
TOURALL
ITEM
PART NO.
DESCRIPTION
1
1018276 -01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1015372
1013589
1015373
1014145
1014065
1018213 -01
1010954
0008717
0008057
0008058
1014807
1014808
1012431
1016401
1016402
1015878
0001242
0007893
1013609
1015752
1015371
1012295
1015737
1015741
0008233
1015777
1015343
1015405
1015919
1013509
1014119
2
3
QTY
4
BOX, ELECTRICAL COMPONENT, COMPLETE
(INCLUDES ITEMS 1 - 31 AND 1015735 - SEE PAGE 5-5) ...........................................
COVER, ELECTRICAL COMPONENT BOX ..............................................................
RING, RETAINING ....................................................................................................
CAM, ELECTRICAL BOX ..........................................................................................
BUSHING, BRONZE .................................................................................................
WASHER, FLAT .......................................................................................................
ASSEMBLY, BELL CRANK SHAFT ...........................................................................
STUD, BALL, 1/4 - 28 ................................................................................................
NUT, NYLON LOCK , 1/4 - 28 ...................................................................................
NUT, HEX, #4 - 40 ....................................................................................................
WASHER, LOCK, #4 .................................................................................................
SWITCH, LIMIT ........................................................................................................
SWITCH, LIMIT ........................................................................................................
WASHER, FLAT, #4 ..................................................................................................
WIRE ASSEMBLY, #16 ORANGE .............................................................................
WIRE ASSEMBLY, #16 BLACK .................................................................................
SCREW, HEX HEAD MACHINE, #4 - 40 x 1 5/8 ........................................................
NUT, HEX, 5/16 - 18 .................................................................................................
NUT, HEX, #10 - 32 ..................................................................................................
SOLENOID, 12 VOLT ...............................................................................................
SCREW, HILO, #12 - 16 x 5/8 ...................................................................................
BOX, ELECTRICAL COMPONENT ...........................................................................
FUSE, 10 AMP ..........................................................................................................
WIRE ASSEMBLY, #10 RED .....................................................................................
BLOCK, FUSE ..........................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ....................................................................................
ASSEMBLY, VOLTAGE REGULATOR ......................................................................
STRAP, GROUND ....................................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 2 ...............................................................................
NUT, HEX JAM, 1/4 - 20 ...........................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 3/4 ................................................................
WIRE ASSEMBLY, #6 RED .......................................................................................
1
1
1
1
2
1
1
1
1
4
2
1
1
2
1
1
2
2
2
1
5
1
1
1
1
1
1
1
1
1
1
1
5-7
5
G
5
G
5-8
ELECTRICAL COMPONENTS
GASOLINE VEHICLE - TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
1016630
1018263 -01
3
1012415
4
5
6
7
8
9
10
11
12
1012505
1018307 -01
1018306 -01
1018345 -02
1018511 -01
1016859
1016851
1016849
1016857
2
3
QTY
4
LIGHT, OIL WARNING .................................................................................................
SWITCH, KEY
(FOR VEHICLES SERIAL NUMBER 9522-436452 AND LATER) ...................................
SWITCH, KEY (INCLUDES ITEM 4)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) ......................................
KEY (PAIR) ..................................................................................................................
NUT, KEY SWITCH ......................................................................................................
ASSEMBLY, SCREW AND WASHER ............................................................................
CAP, KEY SWITCH ......................................................................................................
WASHER ......................................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 10, 11 AND 12) .......................................
BUZZER, REVERSE .................................................................................................
SCREW, PAN HEAD HILO, #4 - 24 x 5/16 .................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
1
1
1
1
1
4
1
1
1
1
2
1
5-9
5
G
HORN
BUTTON
18
WHITE
BLUE
12
E
DIMMER
SWITCH
HIT
D/W
RE
15
BLUE
14
E
WHIT
N
GREE
19
E
U
BL
9
13
BLUE
ORANGE
BLACK
LEFT
HEADLIGHT
TE
5
HI
B
W
E
BL
41
NG
K
AC
26
RED
24
AN
N
COM
OW
BR
NC
W
/
GE
OW
TE
LL
OW
LL
HI
YE
FUEL
GAUGE
I
OR
S
G
E
YE
UE
HIT
BL
D/W
K
AC
BL
NC
ORANGE/WHITE
25
LIMIT
SWITCH
E
S
MB
38
23
27
20
21
16
6
8
YELLOW
WHITE
BLUE
GREEN/WHITE
BLACK
7
KEY
SWITCH
33
BROWN
BLUE
RED
YELLOW
A
M+
32
RED/WHITE
RED/WHITE
WHITE/BLACK
GREEN
BLU
FRONT
REVERSE
BUZZER
K
AC
BL
LIGHT
SWITCH
YELLOW
ORANGE
11
OIL
LIGHT
COM BRAKE
22
OW
LL
YE
N
ITE
D
RE
K
AC
/BL
K
AC
BL
K
AC
BL
CK
LA
B
ITE
WH
WH
E
U
BL
UE
BL
E
RE
G
K
AC
EN
GRE
BLUE
BL
E
WHIT
FRAME
GROUND
RE
K
AC
PARK
LIMIT
SWITCH
A
OR
BL
CK
LA
RED/WHITE
17
ORANGE
HORN
N
BROW
GROUND
TERMINAL
BLOCK
RED/WHITE
BATTERY
BULLET
CONNECTOR
K
AC
BL
K
AC
BL
2
WH
E
NO
NC
COIL
WHIT
K
BL
35
R
REAR
REVERSE
BUZZER
ED
38
BL
K
AC
30
BLAC
K
E/BL
ACK
LOW
WHIT
YEL
BLU
E
WHITE/BLACK
LOW
YEL
NGE
ORA
RED
4
FRAME
GROUND
34
39
N
OW
BR N
OW
BR
ITE
WH
ORA
NGE
BLU
E
RED
COIL
NO
FUSE
BLOCK
NC
RELAY
10
TE
HI
UE
BL N/W
EE
W
GR
LO
ITE YEL
WH
D/
E
RE
G
D
N
RE RA
O
N
1
LIMIT
SWITCHES
EE
GR
CK
LA
/B
ITE
N
OW
BR
D
RE
VOLTAGE
REGULATOR
E
E
HIT
/W
ED
R
HIT
D/W
RE
OR
E
G
AN
2
FORWARD / REVERSE
LEVER
RED/WHITE
RED
12 VOLT REGULATOR
(INSTALLED ON GAS
VEHICLES ONLY)
FRAME
GROUND
BLACK
D
BLA
BR
CK
OW
N
RE
AID
ED
BRO
WN
36
YEL
LOW
N
OW
BR
K
AC
BL
31
K
BLAC
TE
HI
W
BR
D
RE
IT
WH
ND
I TE
WH
LEFT
BRAKE
LIGHT
F1
DF
K
AC
BL
F2
OIL
SENDING
UNIT
RE
D
BL
AC
K
BR
OW
N
23
29
FRAME
GROUND
28
37
FUEL TANK
STARTER /
GENERATOR
YELL
OW
1
OW
ENGINE
A2
YELL
BLA
CK
3
WHIT
A1
AC
WH
E
K
CK
AC
LA
/B
BL
ITE
WIR
BL
/
ITE
WH
OU
GR
40
UE
BL
RPM LIMITER
AND IGNITER
SOLENOID
LIMIT
SWITCH
ORA
NGE
39
YELLOW
5-10
BLACK
G
YELLOW
RIGHT
HEADLIGHT
RIGHT
BRAKE
LIGHT
5
RE
WIRING, GASOLINE VEHICLES
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
1017669
1015769
1015738
1016380
1017677
1016763
1016765
1017676
1018282 -03
1017679
1017681
1016770
1017052
1016326
1016323
1016315
1016771
1016308
1016307
1016772
1016773
1016774
1016775
1016776
1016314
1016309
1016409
1016778
1017678
1015332
1012382
1014119
1012396
1013463
1015737
1017005
1012384
1015921
1016857
1017006
1017010
1013469
2
3
QTY
4
HARNESS, WIRE (INCLUDES ITEMS 1 - 28) ................................................................
WIRE ASSEMBLY, # 6 WHITE ..................................................................................
WIRE ASSEMBLY, #16 YELLOW ..............................................................................
WIRE ASSEMBLY, # 6 BLACK ..................................................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #18 YELLOW ..............................................................................
WIRE ASSEMBLY, #18 RED/WHITE .........................................................................
WIRE ASSEMBLY, #18 GREEN AND YELLOW..........................................................
WIRE ASSEMBLY, #16 RED AND ORANGE .............................................................
WIRE ASSEMBLY, #18 BLUE ...................................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #14 YELLOW ..............................................................................
WIRE ASSEMBLY, #18 BLUE ...................................................................................
WIRE ASSEMBLY, #16 BLACK .................................................................................
WIRE ASSEMBLY, #16 WHITE .................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE .................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE AND BLUE ..................................................
WIRE ASSEMBLY, #16 BLACK .................................................................................
WIRE ASSEMBLY, #16 ORANGE .............................................................................
WIRE ASSEMBLY, #16 RED/WHITE .........................................................................
WIRE ASSEMBLY, #18 WHITE .................................................................................
WIRE ASSEMBLY, #18 YELLOW ..............................................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #14, #18 BLACK .........................................................................
WIRE ASSEMBLY, #16 BROWN ...............................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE .................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #18 ORANGE .............................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK .....................................................................
WIRE ASSEMBLY, #10 BRAIDED GROUND WIRE .......................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
WIRE ASSEMBLY, #6 RED ...........................................................................................
WIRE ASSEMBLY, #18 BLACK ....................................................................................
WIRE ASSEMBLY, #18 BLUE .......................................................................................
WIRE ASSEMBLY, #10 RED .........................................................................................
WIRE ASSEMBLY, #18 BLACK .....................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
WIRE ASSEMBLY, #18 BLACK .....................................................................................
WIRE ASSEMBLY, #18 BLACK ....................................................................................
WIRE ASSEMBLY, #18 ORANGE .................................................................................
WIRE ASSEMBLY, #18 WHITE .....................................................................................
WIRE ASSEMBLY, #18 BLACK .....................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5-11
5
G
5
G
5-12
ELECTRICAL COMPONENT BOX, GASOLINE VEHICLES
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1018277 -02
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
1015372
1013589
1015373
1014145
1014065
1015345
1010954
0008717
0008450
0000183
1017243
0001016
0001017
0001242
0007893
1017006
1017010
1014119
1014948
1013609
1015752
1016997
1012295
1015737
1015741
0008233
1017238
1015343
1015405
1015919
1013509
1016896
1012431
0008057
0008058
1014807
1017005
1017239
1016423
2
3
QTY
4
BOX, ELECTRICAL COMPONENT, COMPLETE
(INCLUDES ITEMS 1 - 39 AND PART NUMBER 1017669 - SEE PAGE 5-11) .................
COVER, ELECTRICAL COMPONENT BOX ..............................................................
RING, RETAINING ....................................................................................................
CAM, ELECTRICAL BOX ..........................................................................................
BUSHING, BRONZE .................................................................................................
WASHER, FLAT .......................................................................................................
ASSEMBLY, BELL CRANK SHAFT ...........................................................................
STUD, BALL, 1/4 - 28 ................................................................................................
NUT, NYLON LOCK , 1/4 - 28 ...................................................................................
SCREW, HEX HEAD MACHINE, #10 - 24 x 1/2 .........................................................
WASHER, FLAT, #10 ................................................................................................
BRACKET, RELAY MOUNTING ................................................................................
WASHER, LOCK, #10 ...............................................................................................
NUT, HEX, #10 - 24 ..................................................................................................
NUT, HEX, 5/16 - 18 .................................................................................................
NUT, HEX, #10 - 32 ..................................................................................................
WIRE ASSEMBLY, #18 ORANGE .............................................................................
WIRE ASSEMBLY, #18 WHITE .................................................................................
WIRE ASSEMBLY, #6 RED .......................................................................................
ASSEMBLY, DIODE ..................................................................................................
SOLENOID ...............................................................................................................
SCREW, HILO, #12 - 16 x 5/8 ...................................................................................
BOX, ELECTRICAL COMPONENT ............................................................................
FUSE, 10 AMP ..........................................................................................................
WIRE ASSEMBLY, #10 RED .....................................................................................
BLOCK, FUSE ..........................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ....................................................................................
REGULATOR, VOLTAGE .........................................................................................
STRAP, GROUND .....................................................................................................
BOLT, CARRIAGE, 5/16 - 18 x 2 ..............................................................................
NUT, HEX JAM, 1/4 - 20 ...........................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 3/4 ................................................................
SCREW, HEX HEAD MACHINE, #4 - 40 x 1 1/8 ........................................................
WASHER, FLAT, #4 ..................................................................................................
NUT, HEX, #4 - 40 ....................................................................................................
WASHER, LOCK, #4 .................................................................................................
SWITCH, LIMIT ........................................................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
RELAY .....................................................................................................................
FUSE, 20 AMP ..........................................................................................................
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
2
2
4
2
1
1
1
3
5-13
5
G
5
G
5-14
ELECTRICAL COMPONENTS, FRONT BODY, GASOLINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
0008639
1016859
1016851
1016849
1016857
1017721
1010909
0000183
0001016
0007893
1016356
1013357
0004029
0007820
1012528
1011825
0000304
0000332
0008233
1016897 -01
1016897 -02
1017066
1017059
1017060
1017061
1017064
0007893
1013461
1017065
1017062
1016880
1016879
1015787
0001606
2
3
QTY
4
WRAP, TIE ...................................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 3, 4 AND 5) .............................................
BUZZER, REVERSE .................................................................................................
SCREW, PAN HEAD HILO, #4 - 24 x 5/16 .................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
LIMITER, VOLTAGE .....................................................................................................
SCREW, MACHINE, #10 - 32 x 1 1/4 .............................................................................
WASHER, FLAT, #10 ....................................................................................................
WASHER, LOCK, #10 ...................................................................................................
NUT, HEX, #10 - 32 ......................................................................................................
BLOCK, TERMINAL ......................................................................................................
RIVET, ALUMINUM POP, 5/32 ......................................................................................
ASSEMBLY, HORN (INCLUDES ITEMS 14, 15 AND 16) ...............................................
WASHER, INTERNAL TOOTH, 5/16 .........................................................................
NUT, M8 x 1.25 .........................................................................................................
BRACKET, HORN .....................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 1 .....................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
ASSEMBLY, HEADLIGHT, LEFT HAND (INCLUDES ITEMS 22 - 31) ............................
ASSEMBLY, HEADLIGHT, RIGHT HAND (INCLUDES ITEMS 22 - 30 AND 32) .............
HARNESS, HEADLIGHT WIRE .................................................................................
LOCK, BULB COLLAR .............................................................................................
BULB, HALOGEN .....................................................................................................
LENS, HEADLIGHT ..................................................................................................
BRACKET, MOUNTING ............................................................................................
NUT, HEX, #10 - 32 ..................................................................................................
SCREW, HI-LO, #10 - 16 x 7/16 ................................................................................
RETAINER, HEADLIGHT ..........................................................................................
ASSEMBLY, TURN SIGNAL LENS ............................................................................
BEZEL, HEADLIGHT, LEFT HAND ............................................................................
BEZEL, HEADLIGHT, RIGHT HAND .........................................................................
FLAP, SWITCH PROTECTOR ......................................................................................
RIVET, POP, 3/16 .........................................................................................................
4
1
1
2
1
1
1
4
1
1
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
3
5-15
5
G
5
G
5-16
CONTROLS AND GAUGES, GASOLINE VEHICLES
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
1016630
1015103
N/A
N/A
1015104
1011571
1011610
1018264 -01
9
1018275 -07
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1012505
1018307 -01
1018306 -01
1018345 -02
1018511 -01
0004034
1013857
1011439
1011557
1011229
1011742
1010889
1018713 -01
1018712 -01
0008049
0007893
1013443
2
3
QTY
4
LIGHT, OIL WARNING ..................................................................................................
GAUGE, FUEL (INCLUDES ITEMS 3 AND 4) .......................................................................
NUT, BRASS ............................................................................................................
WASHER, EXTERNAL TOOTH LOCK .......................................................................
BRACKET, FUEL GAUGE ......................................................................................................
NUT, HEX, #8 - 32 ..................................................................................................................
WASHER, LOCK, #8 ...............................................................................................................
SWITCH, KEY
(FOR VEHICLES SERIAL NUMBER 9522-436452 AND LATER) ...................................
SWITCH, KEY, WITH DASH PANEL ASSEMBLY WITH GAUGE OPENING
(INCLUDES ITEM 10) (FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) ....
KEY (PAIR) ..................................................................................................................
NUT, KEY SWITCH ......................................................................................................
ASSEMBLY, SCREW AND WASHER ............................................................................
CAP, KEY SWITCH ......................................................................................................
WASHER ......................................................................................................................
SWITCH, LIGHT (INCLUDES ITEM 16) .........................................................................
KNOB, LIGHT SWITCH ............................................................................................
SWITCH, LIMIT ............................................................................................................
SCREW, MACHINE, #6 - 32 x 1 ....................................................................................
NUT, “K” LOCK, #6 - 32 ................................................................................................
BRACKET, BRAKE LIGHT SWITCH ..............................................................................
SWITCH, DIMMER .......................................................................................................
STAND-OFF, DIMMER SWITCH ...................................................................................
SCREW, MACHINE, #10 - 32 x 1 ..................................................................................
WASHER, INTERNAL TOOTH LOCK, #10 ....................................................................
NUT, HEX, #10 - 32 ......................................................................................................
BUTTON, HORN ...........................................................................................................
1
1
6
3
1
2
2
1
1
1
1
5
1
1
1
1
2
6
6
1
1
2
2
2
2
1
5-17
5
G
5
G
5-18
ELECTRICAL COMPONENTS, REAR BODY
GASOLINE VEHICLE - RESORT VILLAGER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1017035
1017699
N/A
1011582
1011843
1011497
1011498
1011610
1011571
1011557
0007591
1011558
1016859
1016851
0008056
1012431
0008058
0008057
1016857
2
3
QTY
4
ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 2 - 5) .......................................................
KIT, HARDWARE ......................................................................................................
BASE, TAILLIGHT ....................................................................................................
BULB ........................................................................................................................
LENS ........................................................................................................................
BEZEL ..........................................................................................................................
SCREW, MACHINE, #8 - 32 x 1/2 .................................................................................
WASHER, LOCK, #8 .....................................................................................................
NUT, HEX, #8 - 32 ........................................................................................................
SCREW, MACHINE, #6 - 32 x 1 ....................................................................................
WASHER, FLAT, #6 ......................................................................................................
NUT, HEX, #6 ...............................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 14 - 19) ...................................................
BUZZER, REVERSE .................................................................................................
SCREW, ROUND HEAD, #4 - 40 x 3/4 ......................................................................
WASHER, FLAT, #4 ..................................................................................................
WASHER, LOCK, #4 .................................................................................................
NUT, HEX, #4 - 40 ....................................................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
2
1
1
1
1
2
4
4
4
4
4
6
1
1
2
2
2
2
1
5-19
5
G
5
G
5-20
ELECTRICAL COMPONENTS, REAR BODY
GASOLINE - TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
1016717
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
N/A
1011582
N/A
N/A
N/A
1015752
1016859
1016851
0008056
1012431
0008058
0008057
1016857
1015720
0007591
1011622
1011558
2
3
QTY
4
ASSEMBLY, TAILLIGHT (TRANS-PORTER/TRANS-SENDER)
(INCLUDES ITEMS 2 - 6) ..............................................................................................
HOUSING, TAILLIGHT ..............................................................................................
BULB ........................................................................................................................
GASKET ...................................................................................................................
LENS ........................................................................................................................
SCREW, LENS .........................................................................................................
SCREW, HEX WASH HEAD, #12 - 16 x 1/2 ...................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 9 - 14) .....................................................
BUZZER, REVERSE .................................................................................................
SCREW, ROUND HEAD, #4 - 40 x 3/4 ......................................................................
WASHER, FLAT, #4 ..................................................................................................
WASHER, LOCK, #4 .................................................................................................
NUT, HEX, #4 - 40 ....................................................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
SCREW, PAN MACHINE, #6 - 32 x 1/2 .........................................................................
WASHER, FLAT ...........................................................................................................
WASHER, LOCK, #6 .....................................................................................................
NUT, HEX, #6 - 32 ........................................................................................................
2
1
1
1
1
2
4
1
1
2
2
2
2
1
1
1
1
1
5-21
5
G
5
G
5-22
ITEM
PART NO.
STARTER/GENERATOR ASSEMBLY
5
QTY
G
DESCRIPTION
1
2
3
4
FOR VEHICLES PRIOR TO SERIAL NUMBER 9533-452031.
1
2
3
4
5
6
7
8
9
10
11
12
13
N/A
1013004
1013000
1013001
1013002
1013005
1013009
1013010
1013007
1013017
1013018
N/A
N/A
N/A
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
N/A
N/A
1012999
1013003
1013011
N/A
1013013
1014699
1013016
1012990
N/A
1012992
1012993
1012991
1017653
1014289
STARTER/GENERATOR (INCLUDES ITEMS 1 - 28) .....................................................
ASSEMBLY, ARMATURE .........................................................................................
SPACER ...................................................................................................................
SHAFT, BALL BEARING OUTPUT ............................................................................
RETAINER, BEARING ..............................................................................................
COMMUTATOR, BALL BEARING .............................................................................
SCREW, POLE PIECE ..............................................................................................
ASSEMBLY, FIELD COIL ..........................................................................................
PACKAGE, TERMINAL HARDWARE (F1 AND F2) ....................................................
PACKAGE, TERMINAL HARDWARE (DF) .................................................................
KIT, PULLEY NUT AND SCREW (INCLUDES ITEMS 11 - 15) ...................................
HEX NUT, M14 x 2 ................................................................................................
WASHER, LOCK, M14 ..........................................................................................
SCREW, CROSS - RECESSED, M5 x .8 x 18MM (WITH LOCK WASHER AND
FLAT WASHER) ...................................................................................................
SCREW, CROSS - RECESSED, M5 x .8 x 16MM (WITH LOCK WASHER) ............
SCREW, CROSS - RECESSED, M4 x .7 x 10MM (WITH LOCK WASHER) ............
BELL, OUTPUT SHAFT END ....................................................................................
KEY ..........................................................................................................................
ASSEMBLY, BRUSH HOLDER (INCLUDES ITEMS 19 - 22) ......................................
SCREW, CROSS - RECESSED, M4 x .7 x 10MM (WITH LOCK WASHER) ............
LEAD, CROSSOVER ............................................................................................
PACKAGE, BRUSH (INCLUDES 4 BRUSHES) ......................................................
SPRING, BRUSH ..................................................................................................
PACKAGE, TERMINAL HARDWARE (A1 AND A2) (INCLUDES 1 OF ITEM 24) .........
A CONNECTOR ....................................................................................................
BOLT, CLAMP, M6 x 1 x 180MM ...............................................................................
BELL, COMMUTATOR END ......................................................................................
COVER, BRUSH INSPECTION PORT .......................................................................
COVER, BRUSH INSPECTION PORT, WITH DRAIN ................................................
PULLEY .......................................................................................................................
1
1
1
1
1
1
4
1
2
1
1
1
1
3
2
4
1
1
1
4
2
1
4
2
1
2
1
3
1
1
5-23
5
G
5-24
ITEM
PART NO.
STARTER/GENERATOR ASSEMBLY
5
QTY
G
DESCRIPTION
1
2
3
4
FOR VEHICLES SERIAL NUMBER 9533-452031 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1018294 -01
1018752 -01
1018751 -01
1013005
1018750 -01
1013001
1018748 -01
1018747 -01
1018765 -01
N/A
N/A
N/A
N/A
1018965 -01
1018749 -01
1018753 -01
1018754 -01
1018755 -01
1018756 -01
1018776 -01
1018757 -01
1018777 -01
1013011
1018781 -01
1018693 -01
1018762 -01
1018758 -01
1018760 -01
1018763 -01
1017653
1018764 -01
1018790 -01
STARTER/GENERATOR (INCLUDES ITEMS 1 - 31) .....................................................
YOKE .......................................................................................................................
ASSEMBLY, ARMATURE .........................................................................................
COMMUTATOR, BALL BEARING .............................................................................
RETAINER, BEARING ..............................................................................................
BALL BEARING, OUTPUT SHAFT ............................................................................
SPACER ...................................................................................................................
PULLEY ....................................................................................................................
KIT, PULLEY NUT AND SCREW (INCLUDES ITEMS 9 - 13) .....................................
WASHER, FLAT, M8 .............................................................................................
WASHER, LOCK, M14 ..........................................................................................
NUT, HEX, M14 x 2 ...............................................................................................
SCREW, CROSS - RECESSED, M5 x .8 x 18MM ..................................................
SCREW, CROSS - RECESSED, M5 x .8 x 16MM (WITH LOCK WASHER) ............
END BELL, OUTPUT SHAFT ....................................................................................
SET, POLE (SET OF 4) .............................................................................................
SCREW, POLE PIECE (SET OF 4) ...........................................................................
ASSEMBLY, FIELD COIL ..........................................................................................
SET, F MOLD ...........................................................................................................
PACKAGE, TERMINAL HARDWARE (F1 AND F2) ....................................................
SET, DF MOLD .........................................................................................................
PACKAGE, TERMINAL HARDWARE (DF) ................................................................
HOLDER, BRUSH (INCLUDES ITEMS 23, 24 AND 25) .............................................
SPRING, BRUSH ..................................................................................................
PACKAGE, BRUSH (INCLUDES 4 BRUSHES, 4 SCREWS, 4 WASHERS) ............
ASSEMBLY, BRUSH CONNECTOR ......................................................................
A CONNECTOR (SET OF 2) .....................................................................................
PACKAGE, TERMINAL HARDWARE (A1 AND A2) ....................................................
COVER, BRUSH INSPECTION PORT (SET OF 4) (INCLUDES ITEM 29) ..................
COVER, BRUSH INSPECTION PORT, WITH DRAIN ............................................
END BELL, COMMUTATOR ......................................................................................
BOLT, CLAMP, M6 x 1 x 180MM ...............................................................................
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
1
1
2
2
1
1
1
4
1
2
1
2
1
1
1
2
5-25
5
G
5-26
ITEM
PART NO.
N/A
1018294 -01
1015240 -01
1015240 -02
3
4
5
6
7
8
9
10
11
12
13
14
14
1014290
1016883
0000705
0000357
0000706
1015331
0007174
1016074
1015932
0001242
1012384
1015920
1016380
15
16
17
0007473
0001241
0007173
5
QTY
G
DESCRIPTION
1
1
1
2
2
STARTER/GENERATOR MOUNTING
2
3
4
STARTER/GENERATOR (VEHICLES PRIOR TO SERIAL NUMBER 9533-452031) .......
STARTER/GENERATOR (VEHICLES SERIAL NUMBER 9533-452031 AND LATER) ....
BRACKET, MOUNTING, FE 290 (TOURALL ONLY) ......................................................
BRACKET, MOUNTING, FE 350 (RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER) .............................................................................
BELT ............................................................................................................................
BRACKET, ADJUSTING ...............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/4 ....................................................................
WASHER, LOCK, 3/8 ....................................................................................................
NUT, HEX, 3/8 - 16 .......................................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 25MM ...............................................................
WASHER, LOCK, 5/16 ..................................................................................................
SCREW, TORX HEAD, M8 x 1.25 x 18MM ....................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ...................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
WIRE ASSEMBLY, #6 BLACK ......................................................................................
WIRE ASSEMBLY, #6 BRAIDED GROUND (TOURALL ONLY) .....................................
WIRE ASSEMBLY, #6 BRAIDED GROUND (RESORT VILLAGER,
TRANS-PORTER/TRANS-SENDER ONLY) ..................................................................
NUT, NYLON LOCK, 5/16 - 18 ......................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 .....................................................................
1
1
1
1
1
1
2
2
2
2
3
1
1
1
1
1
1
1
1
1
5-27
5
G
5-28
BATTERY MOUNTING - GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1012328
1014375
1014374
1013882
1011964
1015068
2
3
QTY
4
BATTERY, 12 VOLT .....................................................................................................
SCREW, HEX HEAD CAP, STAINLESS STEEL, 3/8 - 16 x 1/2 ......................................
SPACER, BATTERY TERMINAL BOLT .........................................................................
HOLD-DOWN, BATTERY ..............................................................................................
WASHER, FLAT, STAINLESS STEEL, 1/4 ....................................................................
NUT, NYLON LOCK, STAINLESS STEEL, 1/4 - 20 ........................................................
1
2
2
1
2
2
5-29
5
G
ENGINE
6
G
6
G
6-2
FE 290 ENGINE - TOURALL VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1015731
1016507
1016512
1016524
1016456
1016534
1015969
1015649
1016526
1016525
1016443
1016547
1016539
1016536
1016531
1017221
1015332
2
3
QTY
4
FE 290 OHV GASOLINE ENGINE, COMPLETE ............................................................
BOLT, 2-ENDED, M6 x 1 x 29MM ..............................................................................
WASHER, FLAT, 6MM ..............................................................................................
SHROUD, ENGINE, FE 290 ......................................................................................
BOLT, FLANGED, M6 x 1 x 12MM .............................................................................
HOUSING, FAN ........................................................................................................
SCREW, PAN HEAD, M6 x 1 x 14MM ........................................................................
SHROUD, FAN .........................................................................................................
SHROUD, ENGINE, FE 290 (LOWER) ......................................................................
SHROUD, ENGINE, FE 290 (UPPER) .......................................................................
BRACKET .................................................................................................................
NUT, M6 x 1 ..............................................................................................................
O-RING ....................................................................................................................
TUBE, OIL FILLER, FE 290 .......................................................................................
DIPSTICK .................................................................................................................
SCREW, 2-ENDED, M6 x 1 x 46MM ..........................................................................
WIRE ASSEMBLY, #10 BRAIDED GROUND .............................................................
1
1
1
1
17
1
4
1
1
1
1
1
1
1
1
1
1
6-3
6
G
6
G
6-4
FE 290 ENGINE - TOURALL VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1016495
1016548
1016505
1016562
1016455
1016492
1016578
1016588
1016493
1016111
1016456
1012981
1016579
1016586
1016445
1016511
1016497
1016491
1016544
1016561
1016587
1016503
2
3
QTY
4
FLYWHEEL, COMPLETE ..........................................................................................
WASHER, FLAT, 16MM ............................................................................................
NUT, HEX, M16 x 2 ...................................................................................................
KEY ..........................................................................................................................
BOLT, FLANGED, M5 x .8 x 25MM ............................................................................
COIL, IGNITION .......................................................................................................
GROMMET ...............................................................................................................
TUBE, 7MM x 70MM .................................................................................................
ASSEMBLY, PLUG CAP ...........................................................................................
SPARK PLUG - OHV .................................................................................................
BOLT, FLANGED, M6 x 1 x 12MM .............................................................................
CLAMP .....................................................................................................................
MOUNT, RPM LIMITER ............................................................................................
DAMPER, RPM LIMITER ..........................................................................................
BRACKET, RPM LIMITER .........................................................................................
LIMITER, RPM - OHV ...............................................................................................
SCREW, CROSS PAN HEAD, M5 x .8 x 8MM ............................................................
IGNITER - OHV ........................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ................................
CLAMP .....................................................................................................................
CLAMP .....................................................................................................................
WIRE, LEAD .............................................................................................................
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
6-5
6
G
6
G
6-6
FE 290 ENGINE - TOURALL VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1016467
1016502
1016457
1016570
1016576
1016432
1016498
1016484
1016435
1016473
1016482 -03
1016429
1016537
1016581
2
3
QTY
4
ASSEMBLY, OIL FILTER, OHV .................................................................................
BRACKET, OIL FILTER ............................................................................................
BOLT, FLANGED HEX HEAD, M6 x 1 x 40MM ..........................................................
O-RING, OIL FILTER MOUNT ...................................................................................
PLUG, DRAIN, FE 290 ..............................................................................................
GASKET, DRAIN PLUG ............................................................................................
SCREW, CROSS PAN HEAD, M6 x 1 x 12MM ...........................................................
COVER, PUMP .........................................................................................................
GASKET, OIL PUMP .................................................................................................
PLATE, OIL PUMP ....................................................................................................
PUMP, OIL, AND ROTOR .........................................................................................
SEAT, VALVE ...........................................................................................................
BALL, STEEL, PRESSURE RELIEF ..........................................................................
SPRING ....................................................................................................................
1
1
2
1
2
2
6
1
1
1
1
1
1
1
6-7
6
G
6
G
6-8
FE 290 ENGINE - TOURALL VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1016442
1016436
1016583
1016569
1016545
1016542
1016451
1016450
1016449
1016523
1016431
1016560
1016519
1016479
1016566
1016448
1016447
1016544
1016474
1016483
1016563
1016489
1016452
1016471
1016549
1016517
1016458
1016430
2
3
QTY
4
CASE, ROCKER .......................................................................................................
GASKET, ROCKER CASE ........................................................................................
BOLT, FLANGED, M6 x 1 x 35MM .............................................................................
O-RING ....................................................................................................................
NUT, HEX, M5 x .8 ....................................................................................................
SCREW, STUD, M5 x .8 ............................................................................................
ARM, ROCKER .........................................................................................................
COLLET ....................................................................................................................
RETAINER, VALVE SPRING ....................................................................................
SPRING, ENGINE VALVE .........................................................................................
ASSEMBLY, CYLINDER HEAD, OHV (INCLUDES ITEMS 12 AND 13) ......................
RING, SNAP .........................................................................................................
GUIDE, VALVE .....................................................................................................
SEAT, SPRING .........................................................................................................
SEAL, VALVE ...........................................................................................................
VALVE, EXHAUST ....................................................................................................
VALVE, INTAKE .......................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ................................
PLATE ......................................................................................................................
VALVE ......................................................................................................................
PIN ...........................................................................................................................
BOLT, STUD, M8 x 1.25 x 29MM ...............................................................................
SHAFT, ROCKER .....................................................................................................
ROD, PUSH ..............................................................................................................
WASHER, FLAT, M12 ...............................................................................................
CIRCLIP, TYPE-E .....................................................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM ........................................................................
GASKET, HEAD .......................................................................................................
1
1
2
2
2
2
2
2
2
2
1
2
2
2
2
1
1
1
1
1
2
2
1
2
1
1
6
1
6-9
6
G
6
G
6-10
FE 290 ENGINE - TOURALL VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1016535
1016538
1016506
1016544
1016564
1016565
1016567
1016584
1016458
1016520
1016446
1016456
1016510
1016494
1016496
1016454
1016472
1016521
1016528
1016453
2
3
QTY
4
CONNECTOR, CORD ...............................................................................................
O-RING ....................................................................................................................
CLAMP .....................................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ................................
PIN ...........................................................................................................................
BEARING, BALL .......................................................................................................
SEAL, CRANKSHAFT ...............................................................................................
BOLT, 2-ENDED, M8 x 1.25 x 69MM .........................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM ........................................................................
COVER, CRANKCASE .............................................................................................
GASKET, CRANKCASE COVER ...............................................................................
BOLT, FLANGED, M6 x 1 x 12MM .............................................................................
BRACKET, OIL LEVEL SWITCH ...............................................................................
SENSOR, OIL LEVEL ...............................................................................................
SCREW, CROSS PAN HEAD, M4 x .7 x 8MM ............................................................
BOLT, FLANGED, M5 x .8 x 8MM ..............................................................................
PLATE, OIL FILTER SCREEN ...................................................................................
SCREEN, OIL FILTER ..............................................................................................
CAMSHAFT, COMPLETE .........................................................................................
TAPPET ...................................................................................................................
1
1
1
1
2
1
1
2
6
1
1
2
1
1
3
2
1
1
1
2
6-11
6
G
6
G
6-12
FE 290 ENGINE - TOURALL VEHICLE
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
5
5
6
6
6
7
7
8
9
10
11
12
13
14
15
15
15
15
15
15
15
15
15
16
17
18
19
20
21
1016568
1016529
1016558
1016460
1016459 -01
1016459 -02
1016459 -03
1016461 -01
1016461 -02
1016461 -03
1016475 -01
1016475 -02
1016509
1016468
1016533
1016532
1016516
1016580
1016562
1016550 -01
1016550 -02
1016550 -03
1016550 -04
1016550 -05
1016550 -06
1016550 -07
1016550 -08
1016550 -09
1016559
1016541
1016547
1016470
1016571
1016469
2
3
QTY
4
SEAL, OIL ................................................................................................................
CRANKCASE, COMPLETE, OHV ..............................................................................
RING, SNAP .............................................................................................................
PIN, PISTON ............................................................................................................
PISTON, STANDARD ...............................................................................................
PISTON, .25MM OVERSIZED ...................................................................................
PISTON, .50MM OVERSIZED ...................................................................................
RING SET, PISTON, STANDARD .............................................................................
RING SET, PISTON, .25MM OVERSIZED .................................................................
RING SET, PISTON, .50MM OVERSIZED .................................................................
ASSEMBLY, CONNECTING ROD, STANDARD (INCLUDES 2 EACH OF ITEM 8) .....
ASSEMBLY, CONNECTING ROD, .50MM UNDERSIZED
(INCLUDES 2 EACH OF ITEM 8) ..............................................................................
BOLT, HEX HEAD, M7 x 1 x 36MM .......................................................................
CRANKSHAFT, OHV (INCLUDES ITEMS 10, 11 AND 12) .........................................
GEAR, HELICAL ...................................................................................................
GEAR, SPUR ........................................................................................................
ASSEMBLY, CONNECTING ROD (INCLUDES ITEM 13) .......................................
BEARING, PLAIN ..............................................................................................
KEY ..........................................................................................................................
SHIM, CRANKSHAFT, 1.13MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.18MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.23MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.28MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.33MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.38MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.43MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.48MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.53MM THICK ......................................................................
SPACER ...................................................................................................................
BOLT, STUD, M6 x 1 x 22MM ...................................................................................
NUT, FLANGED, M6 x 1 ............................................................................................
SHAFT, GUIDE COUNTERBALANCE .......................................................................
O-RING ....................................................................................................................
WEIGHT, COUNTERBALANCE ................................................................................
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
2
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
4
4
1
1
1
6-13
6
G
6
G
6-14
FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1016809
1016507
1016512
1017474
1016456
1017485
1017476
1015649
1016547
1017500
1016539
1017486
1016531
1017475
1017221
1015332
2
3
QTY
4
FE 350 OHV GASOLINE ENGINE, COMPLETE ............................................................
SCREW, 2-ENDED, M6 x 1 x 29MM ..........................................................................
WASHER, FLAT, 6 MM .............................................................................................
SHROUD, CYLINDER HEAD ....................................................................................
BOLT, FLANGED, M6 x 1 x 12MM .............................................................................
HOUSING, FAN ........................................................................................................
SHROUD, LOWER CYLINDER .................................................................................
SHROUD, FAN .........................................................................................................
NUT, M6 x 1 ..............................................................................................................
SPACER ...................................................................................................................
O-RING ....................................................................................................................
TUBE, OIL FILLER ....................................................................................................
DIPSTICK .................................................................................................................
SHROUD, UPPER CYLINDER ..................................................................................
BOLT, 2-ENDED HEX, M6 x 1 x 46MM ......................................................................
WIRE ASSEMBLY, #10 BRAIDED GROUND .............................................................
1
3
3
1
18
1
1
1
3
2
1
1
1
1
1
1
6-15
6
G
6
G
6-16
FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1017464
1017482
1017448
1017467
1017490
1017455
1016562
1016455
1016492
1016578
1016588
1017463
1018811 -01
1016445
1016511
1016579
1012981
1016456
1016586
1016491
1016497
1016544
1016561
1016587
1016503
2
3
QTY
4
FLYWHEEL ..............................................................................................................
FAN, FLYWHEEL ......................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 10MM .......................................................
NUT, HEX, 18MM FINE .............................................................................................
WASHER, FLAT, 18MM ............................................................................................
PLATE, FLYWHEEL FAN ..........................................................................................
KEY ..........................................................................................................................
SCREW, HEX HEAD FLANGED, M5 x 0.8 x 25MM ....................................................
COIL, IGNITION .......................................................................................................
GROMMET ...............................................................................................................
TUBE, 7MM I.D. x 10MM O.D. x 70MM LG. ................................................................
ASSEMBLY, PLUG CAP ...........................................................................................
PLUG, SPARK ..........................................................................................................
BRACKET, RPM LIMITER .........................................................................................
LIMITER, RPM ..........................................................................................................
MOUNT, RPM LIMITER ............................................................................................
CLAMP .....................................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 12MM .......................................................
DAMPER ..................................................................................................................
IGNITER ...................................................................................................................
SCREW, CROSS PAN HEAD, M5 x .08 x 8MM ..........................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x 12MM ......................................
CLAMP .....................................................................................................................
CLAMP .....................................................................................................................
WIRE, LEAD .............................................................................................................
1
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
6-17
6
G
6
G
6-18
FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1016467
1016502
1016457
1017507
1016570
1016432
1016576
1017456
1016484
1016435
1016473
1016482 -03
1017458
1016429
1016537
1016581
2
3
QTY
4
OIL FILTER ..............................................................................................................
BRACKET, OIL FILTER ............................................................................................
BOLT, FLANGED HEX HEAD, M6 x 1 x 40MM ..........................................................
PLUG .......................................................................................................................
O-RING ....................................................................................................................
GASKET, DRAIN PLUG ............................................................................................
PLUG, DRAIN ...........................................................................................................
SCREW, FLANGED HEX HEAD, M6 x 1 x 12MM .......................................................
COVER, PUMP .........................................................................................................
GASKET, OIL PUMP .................................................................................................
PLATE, OIL PUMP ....................................................................................................
PUMP, OIL, AND ROTOR .........................................................................................
FILTER .....................................................................................................................
SEAT, VALVE ...........................................................................................................
BALL, STEEL, PRESSURE RELIEF ..........................................................................
SPRING ....................................................................................................................
1
1
2
2
1
2
2
6
1
1
1
1
1
1
1
1
6-19
6
G
6
G
6-20
FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1016442
1016436
1016583
1016569
1017446
1016450
1016449
1017473
1017435
1016560
1016519
1016479
1016566
1017445
1017444
1016544
1016474
1016483
1016563
1016489
1016452
1017454
1016549
1016517
1016458
1017434
2
3
QTY
4
CASE, ROCKER .......................................................................................................
GASKET, ROCKER CASE ........................................................................................
BOLT, FLANGED, M6 x 1 x 35MM .............................................................................
O-RING ....................................................................................................................
ARM, ROCKER .........................................................................................................
COLLET ...................................................................................................................
RETAINER, VALVE SPRING ....................................................................................
SPRING, ENGINE VALVE .........................................................................................
ASSEMBLY, CYLINDER HEAD, FE 350 (INCLUDES ITEMS 10 AND 11) ..................
RING, SNAP .........................................................................................................
GUIDE, VALVE .....................................................................................................
SEAT, SPRING .........................................................................................................
SEAL, VALVE ...........................................................................................................
VALVE, EXHAUST ....................................................................................................
VALVE, INTAKE .......................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ................................
PLATE ......................................................................................................................
VALVE ......................................................................................................................
PIN ...........................................................................................................................
BOLT, STUD, M8 x 1.25 x 29MM ...............................................................................
SHAFT, ROCKER .....................................................................................................
ROD, PUSH ..............................................................................................................
WASHER, FLAT, M12 ...............................................................................................
CIRCLIP, TYPE-E .....................................................................................................
BOLT, FLANGED, M8 x 1.25 x 45MM ........................................................................
GASKET, HEAD .......................................................................................................
1
1
2
2
2
4
2
2
1
2
2
2
2
1
1
1
1
1
2
2
1
2
1
1
6
1
6-21
6
G
6
G
6-22
FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
22
23
24
1016538
1017508
1016535
1016538
1016506
1016544
1016564
1017487
1017504
1016584
1017514
1017472
1017443
1017513
1016510
1016494
1016496
1016454
1016472
1016521
1017518 -01
1017518 -02
1017518 -03
1017478
1017511
1017447
2
3
QTY
4
O-RING ....................................................................................................................
PLUG .......................................................................................................................
CONNECTOR, OIL SENDING UNIT ..........................................................................
O-RING ....................................................................................................................
CLAMP .....................................................................................................................
SCREW, CROSS PAN HEAD SELF-TAPPING, M5 x .8 x 12MM ...............................
PIN ...........................................................................................................................
BEARING, CRANKSHAFT ........................................................................................
SEAL, CRANKSHAFT ...............................................................................................
SCREW, 2-ENDED FLANGED, M8 x 1.25 x 69MM ....................................................
BOLT, FLANGED, M8 x 1.25 x 45MM ........................................................................
COVER, CRANKCASE .............................................................................................
GASKET, CRANKCASE COVER ...............................................................................
BOLT, FLANGED, M6 x 1 x 12MM .............................................................................
BRACKET, OIL LEVEL SWITCH ...............................................................................
SENSOR, OIL LEVEL ................................................................................................
SCREW, CROSS PAN HEAD, M4 x .7 x 8MM ............................................................
BOLT, FLANGED, M5 x .8 x 8MM ..............................................................................
PLATE, OIL FILTER SCREEN ...................................................................................
SCREEN, OIL FILTER ..............................................................................................
SHIM, 0.3MM THICK .................................................................................................
SHIM, 0.4MM THICK .................................................................................................
SHIM, 0.5MM THICK .................................................................................................
CAMSHAFT, FE 350 (INCLUDES ITEM 23) ...............................................................
SPRING ................................................................................................................
LIFTER, HYDRAULIC ...............................................................................................
1
1
1
1
1
1
2
1
1
2
6
1
1
2
1
1
3
2
1
1
A/R
A/R
A/R
1
1
2
6-23
6
G
6
G
6-24
FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
5
6
6
7
7
1017503
1017479
1017502
1017450
1017449 -01
1017449 -02
1017451 -01
1017451 -02
1017457 -01
1017457 -02
8
9
10
11
12
13
14
14
14
14
14
14
14
14
14
14
14
15
16
17
18
19
20
21
1017512
1017452
1016562
1016533
1016532
1017457
1017733 -01
1017733 -02
1017733 -03
1017733 -04
1017733 -05
1017733 -06
1017733 -07
1017733 -08
1017733 -09
1017733 -10
1017733 -11
1017502
1016541
1016547
1016470
1016571
1017453
1017510
2
3
QTY
4
SEAL, OIL ................................................................................................................
CRANKCASE, COMPLETE, FE 350 ..........................................................................
RING, SNAP .............................................................................................................
PIN, PISTON ............................................................................................................
PISTON, STANDARD ................................................................................................
PISTON, .50MM OVERSIZED ...................................................................................
RING SET, PISTON, STANDARD .............................................................................
RING SET, PISTON, .50MM OVERSIZED .................................................................
ASSEMBLY, CONNECTING ROD, STANDARD (INCLUDES 2 EACH OF ITEM 8) .....
ASSEMBLY, CONNECTING ROD, .50MM UNDERSIZED)
(INCLUDES 2 EACH OF ITEM 8) ..............................................................................
BOLT, HEX HEAD, M7 x 1 x 36MM .......................................................................
CRANKSHAFT, COMPLETE, FE 350 (INCLUDES ITEMS 10 - 13) .............................
KEY ......................................................................................................................
GEAR, HELICAL ...................................................................................................
GEAR, SPUR ........................................................................................................
ROD .....................................................................................................................
SHIM, CRANKSHAFT, 1.18MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.25MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.32MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.39MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.46MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.53MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.60MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.67MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.74MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.11MM THICK ......................................................................
SHIM, CRANKSHAFT, 1.81MM THICK ......................................................................
SPACER ...................................................................................................................
BOLT, STUD, M6 x 1 x 22MM ...................................................................................
NUT, FLANGED, M6 x 1 ...........................................................................................
SHAFT, GUIDE COUNTERBALANCE .......................................................................
O-RING ....................................................................................................................
WEIGHT, COUNTERBALANCE (INCLUDES ITEM 21) ..............................................
BEARING .............................................................................................................
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
2
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
4
4
1
1
1
1
6-25
6
G
FUEL, INTAKE,
AND GOVERNOR SYSTEMS
7
G
7
G
7-2
FUEL SYSTEM
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1016004
1015188
1014535
1015143
1015139
1015137
1016059
1018244 -01
1012619
1014928
1014927
1014523
1014524
0007847
0000451
0001028
1013134 -01
1013684
1012293
1013692
1012649
1014522
1013687
1014116
1013176
0000332
0008233
1011988
1013134 -02
1015921
1015014
2
3
QTY
4
KIT, FUEL TANK, WITH SENDING UNIT (INCLUDES ITEMS 2 - 8) ...............................
CAP, FUEL TANK, NONVENTED (INCLUDES GASKET) ..........................................
GASKET, FUEL CAP ............................................................................................
ASSEMBLY, FUEL TANK VENT ................................................................................
GROMMET, INSULATION ........................................................................................
LINE, BULK (FUEL TANK VENT) ..............................................................................
CLIP, STUD ..............................................................................................................
BARB, VENT ............................................................................................................
TUBE, FUEL PICK-UP ..................................................................................................
ASSEMBLY, REAR FUEL STRAP .................................................................................
ASSEMBLY, FRONT FUEL STRAP ...............................................................................
PUMP, FUEL IMPULSE, SQUARE BODY .....................................................................
PUMP, FUEL IMPULSE, SQUARE BODY REBUILD KIT ...............................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 3/4 .......................................................................
WASHER, LOCK, 1/4 ....................................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
CLAMP, HOSE (BLACK) ...............................................................................................
FILTER , PRIMARY FUEL (WHITE) ..............................................................................
LINE, BULK FUEL (YELLOW) .......................................................................................
LINE, BULK FUEL (BLACK) ..........................................................................................
CLAMP, HOSE (RED) ...................................................................................................
FILTER, SECONDARY FUEL (BLUE) ...........................................................................
CLAMP, HOSE, 3/8 .......................................................................................................
NUT, U-TYPE SPEED, 1/4 - 20 .....................................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 1/2 .......................................................
WASHER, FLAT, 1/4 .....................................................................................................
NUT, NYLON INSERT LOCK, 1/4 - 20 ...........................................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 .............................................................
CLAMP, HOSE (GREEN) ..............................................................................................
WIRE ASSEMBLY, #16 BLACK .....................................................................................
KIT, FUEL TANK SERVICE
(INCLUDES ITEMS 10, 11, 14, 15, 16, 19, 20, 24, 26, 27 AND 28) ................................
1
1
1
1
1
A/R
1
1
1
1
1
1
1
3
2
2
2
1
A/R
A/R
3
1
1
2
1
1
1
1
4
1
1
7-3
7
G
7
G
7-4
CARBURETOR ASSEMBLY, FE 290 - TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1016478
1016501
1016500
1016574
1016486
1016530
7
7
7
7
7
1016425 -80
1016425 -78
1016425 -75
1016425 -72
1016425 -70
7
7
7
7
7
8
9
10
11
1016425 -82
1016425 -80
1016425 -78
1016425 -75
1016425 -72
1016437
1016487
1016499
1016585
2
3
QTY
4
ASSEMBLY, CARBURETOR (INCLUDES ITEMS 2 - 11) ...............................................
ASSEMBLY, IDLE SCREW .......................................................................................
ASSEMBLY, PILOT AIR SCREW ..............................................................................
JET, PILOT, #45 .......................................................................................................
ASSEMBLY, FLOAT .................................................................................................
NOZZLE, MAIN .........................................................................................................
STANDARD JETTING:
JET, MAIN, 0 - 3,000 FEET ........................................................................................
JET, MAIN, 3,000 - 5,000 FEET ................................................................................
JET, MAIN, 5,000 - 8,000 FEET ................................................................................
JET, MAIN, 8,000 - 10,000 FEET ..............................................................................
JET, MAIN, 10,000 FEET AND ABOVE .....................................................................
BEST COLD STARTING:
JET, MAIN, 0 - 3,000 FEET .......................................................................................
JET, MAIN, 3,000 - 5,000 FEET ................................................................................
JET, MAIN, 5,000 - 8,000 FEET ................................................................................
JET, MAIN, 8,000 - 10,000 FEET ..............................................................................
JET, MAIN, 10,000 FEET AND ABOVE .....................................................................
GASKET, FLOAT CHAMBER ....................................................................................
ASSEMBLY, FLOAT CHAMBER (INCLUDES ITEM 10) .............................................
ASSEMBLY, SCREW ............................................................................................
ASSEMBLY, BOLT ...................................................................................................
1
1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
1
1
1
1
7-5
7
G
7
G
7-6
CARBURETOR ASSEMBLY, FE 350
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
7
7
7
7
8
9
10
11
1017459
1017465
1016500
1017506
1016486
1017480
1016425 -92
1016425 -90
1016425 -88
1016425 -85
1016425 -82
1016437
1017461
1016499
1016585
2
3
QTY
4
ASSEMBLY, CARBURETOR (INCLUDES ITEMS 2 - 11) ...............................................
ASSEMBLY, IDLE SCREW .......................................................................................
ASSEMBLY, PILOT AIR SCREW ..............................................................................
JET, PILOT, #48 .......................................................................................................
ASSEMBLY, FLOAT .................................................................................................
NOZZLE, MAIN .........................................................................................................
JET, MAIN, 0 - 3000 FEET ........................................................................................
JET, MAIN, 3000 - 5000 FEET ..................................................................................
JET, MAIN, 5000 - 8000 FEET ..................................................................................
JET, MAIN, 8000 - 10,000 FEET ...............................................................................
JET, MAIN, 10,000 FEET AND HIGHER ....................................................................
GASKET, FLOAT CHAMBER ....................................................................................
ASSEMBLY, FLOAT CHAMBER (INCLUDES ITEM 10) ..............................................
ASSEMBLY, SCREW ............................................................................................
ASSEMBLY, BOLT ....................................................................................................
1
1
1
1
1
1
A/R
A/R
A/R
A/R
A/R
1
1
1
1
7-7
7
G
7
G
7-8
CARBURETOR INSTALLATION
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1016440
1016481
1016439
1016444
1018202 -01
1016103
0000332
0000334
0000451
1018876 -01
1016441
1016582
1017459
1013746
1015877 -01
1016572
1016438
1016480
1016490
1016547
1016059
1012849
2
3
QTY
4
GASKET, INSULATOR .................................................................................................
INSULATOR, CARBURETOR .......................................................................................
GASKET, CARBURETOR INSULATOR TO THROTTLE BRACKET ...............................
BRACKET, THROTTLE .................................................................................................
GUARD, GOVERNOR (TOURALL ONLY) .....................................................................
SCREW, PAN/TORX HEAD SELF-TAPPING, #6 - 32 x 1/4 (TOURALL ONLY) ..............
WASHER, FLAT, 1/4 (TOURALL ONLY) ........................................................................
WASHER, FLAT, 3/8 (TOURALL ONLY) ........................................................................
WASHER, LOCK, 1/4 (TOURALL ONLY) .......................................................................
NUT, NYLON LOCK, M6 x 1 (TOURALL ONLY) ............................................................
GASKET, THROTTLE BRACKET TO CARBURETOR ...................................................
SPRING, THROTTLE RETURN ....................................................................................
ASSEMBLY, CARBURETOR ........................................................................................
CLAMP, HOSE .............................................................................................................
TUBE, AIR VENT ..........................................................................................................
TUBE, CRANKCASE VENT ...........................................................................................
GASKET, CARBURETOR TO INTAKE MANIFOLD ........................................................
PIPE, INTAKE ..............................................................................................................
SCREW, 2-ENDED STUD, M6 x 1 x 92MM ....................................................................
NUT, FLANGED, M6 x 1 ...............................................................................................
CLIP, STUD ..................................................................................................................
CLAMP, HOSE .............................................................................................................
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
7-9
7
G
7
G
7-10
GOVERNOR AND ACCELERATOR CABLES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
1015225
1015226 -02
1013700
1016546
1015410
1012285
1016202
1015408
1014413
1015411
1016456
1016057
1015845
2
3
QTY
4
CABLE, ACCELERATOR ..............................................................................................
CABLE, GOVERNOR ....................................................................................................
CLAMP, CABLE RETAINING ........................................................................................
NUT, FLANGED HEX, M8 x 1.25 ...................................................................................
BRACKET, ACCELERATOR SUPPORT ........................................................................
SCREW, HEX HEAD MACHINE, 1/4 - 20 x 5/8 ..............................................................
“E” RING .......................................................................................................................
PIN, GOVERNOR CABLE CLEVIS ................................................................................
PIN, HAIR SPRING COTTER, 1/8 I.D. x 5/8 ..................................................................
BRACKET, SUPPORT ...................................................................................................
BOLT, FLANGED, M6 x 1 x 12MM .................................................................................
CLAMP, THROTTLE CABLE .........................................................................................
BRACKET, GOVERNOR CABLE ENGINE .....................................................................
1
1
2
2
1
4
3
2
2
1
1
1
1
7-11
7
G
7
G
7-12
EXPANSION CHAMBER, CHOKE, AND FILTER
FE 290 - TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1015431
1015291
1015290
1015292
1015727
1015293
1015426
1015542
1015541
1016062
1015425
1015540
1015289
1015745
1012629
1012633
1015485
1012634
1015430
1016228
1015577
2
3
QTY
4
ASSEMBLY, INTAKE EXPANSION CHAMBER (INCLUDES ITEMS 1 - 12) ....................
RETAINER, STUD, #6 ..............................................................................................
STUD, WING HEAD, #6 ............................................................................................
SPRING, RECEPTACLE, #6 .....................................................................................
RIVET, POP, 1/8 .......................................................................................................
COVER, EXPANSION CHAMBER .............................................................................
ELEMENT, AIR FILTER ............................................................................................
BAFFLE, SECONDARY AIR BOX ..............................................................................
BAFFLE, PRIMARY AIR BOX ....................................................................................
DECAL, SERVICE ....................................................................................................
O-RING ....................................................................................................................
CHAMBER, EXPANSION ..........................................................................................
SCREW, HI-LO HEX, #10 - 16 x 5/8 ..........................................................................
ASSEMBLY, CHOKE (INCLUDES ITEMS 14 - 17) .........................................................
COVER, CHOKE .......................................................................................................
SPRING, CHOKE ......................................................................................................
BASE, CHOKE ..........................................................................................................
SCREW, HEX SOCKET HEAD SHOULDER, 1/4 - 20 x 2 ...........................................
CLAMP, HOSE (AIR INTAKE) .......................................................................................
HOSE, INTAKE .............................................................................................................
STRAP, EXPANSION CHAMBER RETENSION .............................................................
1
2
2
2
4
1
1
1
1
1
1
1
9
1
1
1
1
1
2
1
1
7-13
7
G
7
G
7-14
EXPANSION CHAMBER, CHOKE, AND FILTER, FE350
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
1015430
1016228
1016787
1015291
1015290
1015292
1015727
1015293
1015426
1015542
1015541
1016062
1016788
1015289
1015577
1015716
1016786
1012349
1016804
1015745
1012629
1012633
1015485
1012634
2
3
QTY
4
CLAMP, HOSE (AIR INTAKE) .......................................................................................
HOSE, INTAKE .............................................................................................................
ASSEMBLY, INTAKE EXPANSION CHAMBER (INCLUDES ITEMS 3 - 13) ....................
RETAINER, STUD, #6 ..............................................................................................
STUD, WING HEAD, #6 ............................................................................................
SPRING, RECEPTACLE, #6 .....................................................................................
RIVET, POP, 1/8 .......................................................................................................
COVER, EXPANSION CHAMBER .............................................................................
ELEMENT, AIR FILTER ............................................................................................
BAFFLE, SECONDARY AIR BOX ..............................................................................
BAFFLE, PRIMARY AIR BOX ....................................................................................
DECAL, SERVICE ....................................................................................................
CHAMBER, EXPANSION ..........................................................................................
SCREW, HI-LO HEX HEAD, #10 - 16 x 5/8 ................................................................
STRAP, EXPANSION CHAMBER RETENSION .............................................................
CLAMP, HOSE (AIR INTAKE) .......................................................................................
PLENUM, AIR INTAKE .................................................................................................
CLAMP, HOSE .............................................................................................................
GROMMET, FLEXIBLE (TRANS-PORTER/TRANS-SENDER ONLY) .............................
ASSEMBLY, CHOKE (INCLUDES ITEMS 20 - 23) .........................................................
COVER, CHOKE .......................................................................................................
SPRING, CHOKE ......................................................................................................
BASE, CHOKE ..........................................................................................................
SCREW, HEX SOCKET HEAD SHOULDER, 1/4 - 20 x 2 ...........................................
2
1
1
2
2
2
4
1
1
1
1
1
1
9
1
1
1
1
1
1
1
1
1
1
7-15
7
G
EXHAUST SYSTEM
8
G
8
G
8-2
EXHAUST SYSTEM, FE 290 ENGINE - TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1018593 -01
1015814
0000332
0000451
0007847
1017689
1012830
0007174
1011697
1012528
1013734
1015330
2
3
QTY
4
MUFFLER ....................................................................................................................
BRACKET, MUFFLER MOUNTING ...............................................................................
WASHER, FLAT, 1/4 .....................................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
SCREW, HEX HEAD, 1/4 - 20 X 3/4 ..............................................................................
CLAMP, MUFFLER .......................................................................................................
SCREW, HEX HEAD CAP, M8 X 1.25 X 22MM ..............................................................
WASHER, LOCK, 5/16 ..................................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
NUT, HEX, M8 X 1.25 ...................................................................................................
WASHER, LOCK, 8MM .................................................................................................
GASKET, EXHAUST .....................................................................................................
1
1
2
2
2
1
1
1
1
2
2
1
8-3
8
G
8
G
8-4
EXHAUST SYSTEM, FE 350 ENGINE
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1018594 -01
1015814
0000332
0000451
0007847
1017689
1012830
0007174
1011697
1012528
1013734
1016904
2
3
QTY
4
MUFFLER ....................................................................................................................
BRACKET, MUFFLER MOUNTING ...............................................................................
WASHER, FLAT, 1/4 .....................................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
SCREW, HEX HEAD, 1/4 - 20 x 3/4 ...............................................................................
CLAMP, MUFFLER .......................................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 22MM ...............................................................
WASHER, LOCK, 5/16 ..................................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
NUT, HEX, M8 x 1.25 ....................................................................................................
WASHER, LOCK, 8MM .................................................................................................
GASKET, EXHAUST .....................................................................................................
1
1
2
2
2
1
1
1
1
2
2
1
8-5
8
G
TORQUE CONVERTER
9
G
9
G
9-2
ITEM
PART NO.
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
1014059
1016801
1014057
1014051
1016901
1014050
1014049
1017383 -01
N/A
N/A
1014453
1014058
1014056
1016289
1014052
N/A
1014055
1012441
0000357
0000808
1016203
1017188
1014290
9
QTY
G
DESCRIPTION
1
1016378 -02
1016378 -04
DRIVE CLUTCH
2
3
4
ASSEMBLY, DRIVE CLUTCH (TOURALL ONLY) (INCLUDES ITEMS 1 - 16) ................
ASSEMBLY, DRIVE CLUTCH (RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER)
(INCLUDES ITEMS 1 - 16) ............................................................................................
ASSEMBLY, DRIVE HUB ..........................................................................................
KIT, DRIVE CLUTCH WEIGHT ..................................................................................
RING, RETAINING ....................................................................................................
SPRING, DRIVE CLUTCH (TOURALL ONLY) ...........................................................
SPRING, DRIVE CLUTCH (RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER) .
SPRING, RETAINER .................................................................................................
BEARING, IDLER ......................................................................................................
ASSEMBLY, FIXED FACE (INCLUDES ITEMS 8 AND 9) ...........................................
SCREW, WASHER HEAD HEX MACHINE .............................................................
PULLEY ................................................................................................................
KIT, DRIVE CLUTCH BUTTON .................................................................................
WASHER, THRUST ..................................................................................................
RING, SPIRAL BACK-UP ..........................................................................................
SPACER, FIXED FACE SHAFT .................................................................................
ASSEMBLY, MOVABLE FACE (INCLUDES ITEMS 15 AND 16) .................................
BUSHING .............................................................................................................
RETAINER ...........................................................................................................
SCREW, HEX HEAD CAP, 3/8 - 24 x 5 1/2 ....................................................................
WASHER, LOCK, 3/8 ....................................................................................................
WASHER, FLAT, 3/8 .....................................................................................................
BELT, DRIVE (TOURALL ONLY) ..................................................................................
BELT, DRIVE (RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER) ........................
BELT, STARTER/GENERATOR ....................................................................................
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
1
1
1
1
1
1
1
1
1
9-3
9
G
9-4
ITEM
PART NO.
1016360 -01
1014080
1017755
1014078
N/A
N/A
1014454
1014072
1014458
1012455
1016203
1017188
0007173
1017327
0007174
9
QTY
G
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
11
12
13
14
DRIVEN CLUTCH
2
3
4
ASSEMBLY, DRIVEN CLUTCH (INCLUDES ITEMS 2 - 9) ...............................................
RING, RETAINING ....................................................................................................
KIT, CAM (INCLUDES ITEMS 4, 5 AND 6) ................................................................
KEY ......................................................................................................................
CAM .....................................................................................................................
SPRING ................................................................................................................
KIT, BUTTON ...........................................................................................................
ASSEMBLY, MOVEABLE FACE, WITH BUSHING .....................................................
ASSEMBLY, FIXED FACE ........................................................................................
KEY, SQUARE TRANSMISSION ...................................................................................
BELT, DRIVE (TOURALL ONLY) ..................................................................................
BELT, DRIVE (RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER) ........................
SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 .....................................................................
WASHER, MOUNTING .................................................................................................
WASHER, LOCK, 5/16 ..................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9-5
TRANSMISSION
10
G
10
G
10-2
TRANSMISSION 10
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
1015747
1012783
1012784
0007336
1016338
1016337
1012737
1012742
1012743
1012741
1012739
1012740
1012738
1012734
1012746
1012748
1012747
1012752
1012750
1012749
1012745
1016591
1012735
1012710
1012719
1013759
1013960
1012714
1012717
1012767
1012711
1012754
1012751
1017231
1016341
1010954
0008717
1017082
0000183
1013061
1015710
1016686
1016513
1012919
1012765
2
3
QTY
4
TRANSMISSION ...........................................................................................................
SHIM, 0.2MM ............................................................................................................
SHIM, 0.1MM ............................................................................................................
BEARING, BALL .......................................................................................................
WASHER, SPRING ...................................................................................................
WASHER, THRUST ..................................................................................................
ASSEMBLY, GEAR, 34 TOOTH ................................................................................
RING, SYNCHRONIZER ...........................................................................................
WASHER, THRUST ..................................................................................................
SPRING, SYNCHRONIZER ......................................................................................
SLEEVE, CLUTCH ....................................................................................................
INSERT, SYNCHRONIZER .......................................................................................
HUB, CLUTCH ..........................................................................................................
SHAFT, OUTPUT ......................................................................................................
ARM, SLEEVE SHIFT ...............................................................................................
SPRING, SHIFTER ...................................................................................................
BALL, SHIFTER ........................................................................................................
PIN, ROLL ................................................................................................................
LEVER, SHIFTER ARM, INSIDE ...............................................................................
PIN, ROLL ................................................................................................................
ROD, SHIFT .............................................................................................................
ASSEMBLY, GEAR, 28 TOOTH ................................................................................
PLUG .......................................................................................................................
PIN, DOWEL .............................................................................................................
SCREW, HEX HEAD CAP, M6 x 1 x 14MM ................................................................
PLUG, FILL, WITH GASKET .....................................................................................
CASE, GEAR, WITHOUT LOCKOUT OPENING ........................................................
SEAL, OIL ................................................................................................................
GASKET, CASE ........................................................................................................
SEAL, OIL ................................................................................................................
BREATHER ..............................................................................................................
O-RING ....................................................................................................................
SHAFT, SHIFTER .....................................................................................................
KEY, WOODRUFF ....................................................................................................
LEVER, TRANSMISSION SHIFTER ..........................................................................
STUD, BALL, 1/4 - 28 x 9/16 ......................................................................................
NUT, NYLON LOCK, 1/4 - 28 ....................................................................................
SCREW, HEX WASHER HEAD, #10 - 32 x 3/4 ..........................................................
WASHER, FLAT, #10 ................................................................................................
NUT, NYLON LOCK, #10 - 32 ...................................................................................
ARM, GOVERNOR LEVER .......................................................................................
BOLT, HEX, M6 x 1 x 28MM ......................................................................................
WASHER, FLAT, M6 .................................................................................................
NUT, M6 x 1 ..............................................................................................................
WASHER, FLAT, M8 .................................................................................................
1
A/R
A/R
3
2
2
1
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10-3
G
10
G
10-4
TRANSMISSION 10
ITEM
PART NO.
DESCRIPTION
1
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
59
59
60
61
62
63
64
65
66
67
68
1012762
1012766
1012763
1012764
1012757
1012758
1012761
1016598
1012760
1012755
1012759
1016592
1012718
1012733
1012716
1012723
1012724
1012725
1012722
1012727
1016594
1012720
1012732
1012730
1012731
1012729
1012728
2
3
QTY
4
SHAFT, GOVERNOR ARM .......................................................................................
RING, SNAP .............................................................................................................
ARM, GOVERNOR, INTERNAL .................................................................................
SCREW, M4 x .7 x 6MM ............................................................................................
SLEEVE, GOVERNOR ..............................................................................................
SPACER, THIN .........................................................................................................
BEARING, BALL .......................................................................................................
SHAFT, GOVERNOR ................................................................................................
KEY, GOVERNOR SHAFT ........................................................................................
GEAR, GOVERNOR, 41 TOOTH ...............................................................................
SPACER, THICK ......................................................................................................
COVER .....................................................................................................................
SCREW, HEX HEAD CAP, M6 x 1 x 20MM ................................................................
NUT, FLANGE, M8 x 1.75 .........................................................................................
BEARING, NEEDLE ..................................................................................................
WASHER, THRUST, 3.0MM ......................................................................................
WASHER, THRUST, 3.3MM (WHITE) .......................................................................
WASHER, THRUST, 3.6MM (YELLOW) ....................................................................
GEAR, 25 TOOTH ....................................................................................................
RING, SNAP .............................................................................................................
GEAR, 29 TOOTH ....................................................................................................
SHAFT, INPUT .........................................................................................................
O-RING ....................................................................................................................
WASHER, THRUST ..................................................................................................
BEARING, NEEDLE ..................................................................................................
GEAR, REVERSE IDLER ..........................................................................................
SHAFT, IDLER .........................................................................................................
1
3
1
2
1
1
2
1
1
1
1
1
4
1
1
A/R
A/R
A/R
1
2
1
1
1
1
1
1
1
10-5
G
REAR SUSPENSION
GASOLINE VEHICLES
11
G
11
G
11-2
REAR SUSPENSION - GASOLINE VEHICLES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1012304
0008754
1012303
1015583
1010145
1012781
1011415
1014234
1014902
1014675
1014557
1014555
0008755
1010188
1010193
1014573
1017235
1014546 -02
1014901
1013207
2
3
QTY
4
SHACKLE, REAR SPRING ...........................................................................................
NUT, NYLON LOCK, 3/8 - 16 ........................................................................................
BUSHING, STEEL ........................................................................................................
BUSHING, URETHANE ................................................................................................
NUT, HEX, 3/8 - 24 .......................................................................................................
KIT, SHOCK ABSORBER (INCLUDES ITEMS 7 AND 8) ................................................
KIT, SHOCK ABSORBER CUSHION .........................................................................
SHOCK ABSORBER, REAR .....................................................................................
“U” BOLT ......................................................................................................................
SPRING, REAR LEAF ...................................................................................................
WASHER, FLAT, 7/16 ...................................................................................................
NUT, NYLON LOCK, 7/16 - 24 ......................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 3/8 ....................................................................
NUT, DIMPLED LOCK, 5/8 - 11 .....................................................................................
WASHER, FLAT, 5/8 .....................................................................................................
RETAINER, LEAF SPRING ...........................................................................................
BUMPER, SUSPENSION OVERLOAD ..........................................................................
MOUNT, SUSPENSION OVERLOAD BUMPER .............................................................
SPACER, SUSPENSION OVERLOAD BUMPER ...........................................................
HANGER, BRAKE CABLE .............................................................................................
4
6
4
12
2
2
2
2
2
2
4
4
6
2
2
2
2
2
2
2
11-3
11
G
11
G
11-4
STABILIZER BAR
GASOLINE VEHICLES WITH 350 ENGINES
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1015760
1015457
1015453
0000808
1016814
0008861
0000357
1016813
0007173
0007174
0001242
1015614
1015613
0000705
0008754
1017144
1017143
1017233
1017232
0007311
0008233
1017237
2
3
QTY
4
BAR, STABILIZER, 3/4 DIAMETER ...............................................................................
SPACER .......................................................................................................................
MOUNT, COMPRESSION .............................................................................................
WASHER, FLAT, 3/8 .....................................................................................................
LINK, STABILIZER BAR ...............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 3/4 ....................................................................
WASHER, LOCK, 3/8 ....................................................................................................
BRACKET, STABILIZER BAR MOUNTING ....................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 3/4 .....................................................................
WASHER, LOCK, 3/8 ....................................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
SUPPORT, STABILIZER BAR BUSHING ......................................................................
BUSHING, STABILIZER BAR ........................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 1 1/4 ....................................................................
NUT, NYLON LOCK, 3/8 - 16 ........................................................................................
PLATE, TRUSS, RIGHT SIDE .......................................................................................
PLATE, TRUSS, LEFT SIDE .........................................................................................
WASHER, HARDENED, 5/16 ........................................................................................
SCREW, HEX HEAD CAP, 5/16 - 24 x 1 ........................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 2 ..........................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
NUT, SERRATED FLANGE LOCK ................................................................................
1
4
8
8
2
4
4
2
8
8
8
2
2
4
4
1
1
2
2
8
8
2
11-5
11
G
11
G
11-6
INNER FRAME - GASOLINE VEHICLES 11
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1016869
1016206
1016196
1016197
1016870
0008754
0000808
1017033
1016810
1012428
1015932
0001241
0007473
1015709
0007174
1012571
1010577
1016200 -02
0008963
0008916
1012164
2
3
QTY
4
PLATE, INNER FRAME MOUNTING .............................................................................
PLATE, MUFFLER MOUNTING ....................................................................................
PAN, BELLY .................................................................................................................
INSULATION, BELLY PAN SOUND ..............................................................................
ASSEMBLY, INNER FRAME WELD ..............................................................................
NUT, NYLON LOCK, 3/8 - 16 ........................................................................................
WASHER, FLAT, 3/8 .....................................................................................................
BUSHING, STEEL ........................................................................................................
MOUNT, ENGINE .........................................................................................................
BOLT, CARRIAGE, 3/8 - 16 x 2 1/4 ...............................................................................
BOLT, CARRIAGE, 5/16 - 18 x 1 ...................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
NUT, NYLON LOCK, 5/16 - 18 ......................................................................................
SCREW, HEX HEAD CAP, M8 x 1.25 x 30MM ...............................................................
WASHER, LOCK, 5/16 ..................................................................................................
WASHER, HEAVY FLAT, 5/16 ......................................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 1/2 ..................................................................
SUPPORT, TRANSMISSION STRAP ............................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 1 3/4 ..................................................................
SCREW, HEX HEAD CAP, 5/16 - 18 x 2 ........................................................................
SNUBBER, INNER FRAME ...........................................................................................
1
1
1
1
1
4
4
4
8
4
1
6
6
2
3
8
1
1
2
2
1
11-7
G
ELECTRICAL SYSTEM
ELECTRIC VEHICLES
12
E
12
E
12-2
FORWARD AND REVERSE SWITCH
ELECTRIC VEHICLES 12
ITEM
PART NO.
DESCRIPTION
1
1
1017530 -05
1
1017530 -04
2
3
4
5
6
7
8
9
10
11
12
13
1014807
1014808
0008057
0008058
1014871
1012987
1013198
1016845
0008233
1017799
0000451
0001028
2
3
QTY
4
ASSEMBLY, FOWARD AND REVERSE SWITCH (INCLUDES ITEMS 2 - 6)
(FOR VEHICLES SERIAL NUMBER 9529-445799 AND LATER) ...................................
ASSEMBLY, FOWARD AND REVERSE SWITCH (INCLUDES ITEMS 3 - 6)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) ......................................
SWITCH, LIMIT (FOR 107530-05 ONLY) ..................................................................
SWITCH, LIMIT (QUANTITY 3 ON F&R SWITCH PART NO. 1017530-04) .................
NUT, HEX, #4 - 40 ....................................................................................................
WASHER, LOCK, #4 .................................................................................................
SCREW, HEX WASHER HEAD, #4 - 40 x 2 ...............................................................
HANDLE, FORWARD AND REVERSE SWITCH ............................................................
SCREW, PHILLIPS HEAD MACHINE, #8 - 32 x 5/8 ......................................................
SCREW, PHILLIPS TRUSS HEAD, 1/4 - 20 x 2 1/8 .......................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
BAR, BUSS ...................................................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
1
1
1
2
2
2
2
1
1
3
3
2
4
4
12-3
E
12
E
12-4
ON-BOARD COMPUTER
TOURALL, RESORT VILLAGER 12
ITEM
PART NO.
DESCRIPTION
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1015837
1018207 -01
1017203
1016631
1018356 -01
1018006- 01
N/A
N/A
N/A
N/A
N/A
N/A
1018843 -01
1018779 -01
1018778 -01
1018633 -01
16
17
N/A
1018633 -02
18
19
1018844 -01
1018949 -01
20
20
1018278 -01
1018278 -02
2
3
QTY
4
PLATE, CONTROLLER MOUNTING (TOURALL AND LATE MODEL RESORT VILLAGER) .
BRACKET, COMPUTER MOUNTING (EARLY MODEL RESORT VILLAGER) .....................
BOLT, CARRIAGE, 1/4 - 20 x 1 .....................................................................................
NUT, PUSH, 3/16 ..........................................................................................................
NUT, HEX FLANGED LOCK, 1/4 - 20 ............................................................................
COMPUTER, ON-BOARD (INCLUDES ITEMS 2 - 20) ...................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #18 GRAY ..................................................................................
WIRE ASSEMBLY, #10 BLACK .................................................................................
WIRE ASSEMBLY, #10 BLACK .................................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #18 YELLOW ..............................................................................
CONNECTOR, SILICON FILLED
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..................................
ASSEMBLY, FUSE, YELLOW WIRE
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..................................
ASSEMBLY, FUSE, RED WIRE
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279 ...................................
FUSE ASSEMBLY, 1/4 AMP (AT GRAY WIRE)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) (INCLUDES ITEM 16) ......
LABEL, WARNING ................................................................................................
ASSEMBLY, FUSE, 1/4 AMP (AT BROWN WIRE)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..................................
LABEL, RED WARNING ............................................................................................
FUSE ASSEMBLY, 3/8 AMP
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...............................
KIT, GROUND WIRE, #6 BLACK (TOURALL ONLY) .................................................
KIT, GROUND WIRE, #6 BLACK (RESORT VILLAGER ONLY) .................................
1
1
2
2
2
1
1
1
1
1
1
1
4
1
1
1
1
1
2
2
1
1
12-5
E
12
E
12-6
ON-BOARD COMPUTER
TRANS-PORTER/TRANS-SENDER 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
1018206 -01
1017203
1016631
1018356 -01
1018006- 02
N/A
N/A
N/A
N/A
N/A
N/A
1018843 -01
13
1018778 -01
14
1018779 -01
15
1018633 -01
16
17
N/A
1018633 -02
18
19
1018844 -01
1018949 -01
20
21
1018278 -02
1018968 -01
22
1018085 -01
2
3
QTY
4
BRACKET, COMPUTER MOUNTING ..............................................................................
BOLT, CARRIAGE, 1/4 - 20 x 1 .....................................................................................
NUT, PUSH, 3/16 ..........................................................................................................
NUT, HEX FLANGED LOCK, 1/4 - 20 ............................................................................
COMPUTER, ON-BOARD (INCLUDES ITEMS 2 - 20) ...................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #18 GRAY ..................................................................................
WIRE ASSEMBLY, #10 BLACK .................................................................................
WIRE ASSEMBLY, #10 BLACK .................................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #18 YELLOW ..............................................................................
CONNECTOR, SILICON FILLED
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..................................
ASSEMBLY, FUSE, RED WIRE
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..................................
ASSEMBLY, FUSE, YELLOW WIRE
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279.) .................................
FUSE ASSEMBLY, 1/4 AMP (AT GRAY WIRE)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) (INCLUDES ITEM 12) ......
LABEL, WARNING ................................................................................................
ASSEMBLY, FUSE, 1/4 AMP (AT BROWN WIRE)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) .......................................
LABEL, RED WARNING ............................................................................................
FUSE ASSEMBLY, 3/8 AMP
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...............................
KIT, GROUND WIRE, #6 BLACK (TRANS-PORTER/TRANS-SENDER) .....................
ASSEMBLY, 3-WAY PLUG
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...................................
ADAPTER, RECEPTACLE AND TABS FASTON
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ......................................
1
2
2
2
1
1
1
1
1
1
1
4
1
1
1
1
1
2
3
1
1
1
12-7
E
12
E
12-8
MULTI-STEP POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
1016012
1014999
0000451
1014253
0007473
1012353
1014003
0008449
1012903
1014189
1013886
0007893
1014017
1013998
1014000
1014019
0008058
1013887
1013860
0008056
1014807
1014010
0008057
1014414
1014413
1017692
1016061
1018269 -01
1018269 -02
1016015
1018269 -03
1018269 -04
1014839
1016142
1013266
1013529
1011571
1016090
1012076
1016018
1016019
0001014
1014109
1016175
0001017
1014367
ASSEMBLY, WIPER SWITCH (INCLUDES ITEMS 1 - 41) .............................................
ASSEMBLY, WIPER SWITCH CASE, 6 SPEED ........................................................
WASHER, LOCK, 1/4 ................................................................................................
NUT, BRASS HEX JAM, 1/4 - 20 ...............................................................................
NUT, NYLON LOCK, 5/16 - 18 ..................................................................................
STUD, SHORT BALL, 1/4 - 28 ...................................................................................
CRANK, BELL ..........................................................................................................
NUT, DIMPLED LOCK, 1/4 - 28 .................................................................................
BEARING, BRONZE .................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 2 ......................................................................
COVER, WIPER SWITCH .........................................................................................
NUT, HEX, #10 - 32 ..................................................................................................
CARRIER, WIPER SWITCH ARM .............................................................................
SPRING, WIPER SWITCH BRUSH ...........................................................................
STUD, WIPER SWITCH ADJUSTING ........................................................................
SCREW, SELF-TAPPING, #4 - 40 x 3/8 ....................................................................
WASHER, LOCK #4 .................................................................................................
ARM, SPEED SWITCH .............................................................................................
ASSEMBLY, SWITCH BRUSH ..................................................................................
SCREW, ROUND HEAD MACHINE, #4 - 40 x 3/4 ....................................................
SWITCH, LIMIT .........................................................................................................
GROMMET, SPLIT ...................................................................................................
NUT, HEX, #4 - 40 ....................................................................................................
BUMPER, WIPER SWITCH .......................................................................................
PIN, HAIR SPRING COTTER ....................................................................................
CAP, PROTECTOR ..................................................................................................
PROTECTOR, WIPER SWITCH RESISTOR .............................................................
ASSEMBLY, RESISTOR, 300Ω .................................................................................
ASSEMBLY, RESISTOR, 390Ω .................................................................................
ASSEMBLY, RESISTOR, 750Ω .................................................................................
ASSEMBLY, RESISTOR, 1000Ω ...............................................................................
ASSEMBLY, RESISTOR, 2200Ω ...............................................................................
ASSEMBLY, WIRE, #18 GREEN/WHITE ...................................................................
ASSEMBLY, WIRE, #18 BLUE ..................................................................................
SCREW, PHILLIPS TRUSS HEAD, #8 - 18 x 1/2 .......................................................
WASHER, FLAT, #8 ..................................................................................................
NUT, HEX, #8 - 32 ....................................................................................................
STAND-OFF, HEX MALE/FEMALE, #8 - 32 ...............................................................
WASHER, EXTERNAL TOOTH LOCK, #8 .................................................................
ASSEMBLY, WIRE, #18 BLACK (WITH RESISTOR) .................................................
ASSEMBLY, WIRE, #18 WHITE ................................................................................
NUT, BRASS HEX, 1/4 - 20 .......................................................................................
BOLT, CARRIAGE, #10 - 24 x 1 .....................................................................................
WASHER, LOCK, #10 ...................................................................................................
NUT, HEX, #10 - 24 ......................................................................................................
SHIM, WIPER SWITCH .................................................................................................
1
1
17
3
1
1
1
1
2
1
1
1
1
1
1
1
3
1
1
2
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
4
2
2
4
1
1
15
2
2
2
1
12-9
E
12
E
12-10
CONTINUOUSLY VARIABLE POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES SERIAL NUMBER 9529-445799 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1017392
N/A
1017830
1018226 -01
1018090 -01
1017853
1011229
1017393
1017394
N/A
0008168
N/A
1018573 -01
1017424
1018043 -01
1017743
0008233
0000332
1018619 -01
ASSEMBLY, POTENTIOMETER HOUSING (INCLUDES ITEMS 1 - 13) .........................
HOUSING, ACCELERATOR .....................................................................................
SWITCH, LIMIT ........................................................................................................
SCREW, HEX WASHER, #4 - 24 ...............................................................................
LEVER, POTENTIOMETER ......................................................................................
SCREW, HEX HEAD, #6 - 32 x 3/4 ............................................................................
NUT, LOCK, “K”, #6 - 32 ...........................................................................................
WIRE ASSEMBLY, #18 BLUE ...................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE ....................................................................
POTENTIOMETER ...................................................................................................
WRAP, TIE ...............................................................................................................
CONDUIT, ELECTRICAL ..........................................................................................
RECEPTACLE ..........................................................................................................
BEARING, PIVOT SUPPORT ....................................................................................
SCREW, HI-LO HEX HEAD, #8 - 18 x 1/2 ......................................................................
COVER, ACCELERATOR .............................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
SCREW, HEX HEAD CAP, 1/4 - 20 x 1 1/8 ....................................................................
1
1
1
2
1
1
1
1
1
1
3
1
1
1
2
1
4
4
4
12-11
E
12
E
12-12
WIRING - ELECTRIC TOURALL WITH
MULTI-STEP POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1017942 -02
1015865
1016122
1016135
1016121
1014854
1018109
1017993
1017956
1018110
1015864
1016133
1016134
1016018
1015769
N/A
1014947
1015859
1014978
N/A
N/A
1018278 -01
1015858
1015861
1015860
N/A
N/A
N/A
1017394
1015863
1015864
1017967
1017957
HARNESS, POWERDRIVE POWER WIRING (INCLUDES ITEMS 1 - 12)
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK .....................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #18 GREEN ................................................................................
WIRE ASSEMBLY, #6 ORANGE ...............................................................................
WIRE ASSEMBLY, #6 BLUE .....................................................................................
WIRE ASSEMBLY, #18 RED/WHITE .........................................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #6 BLUE .....................................................................................
WIRE ASSEMBLY, #18 WHITE .................................................................................
WIRE ASSEMBLY, #18 BLUE ...................................................................................
WIRE ASSEMBLY, #18 ORANGE .............................................................................
WIRE ASSEMBLY, #18 BLACK (WITH RESISTOR) ......................................................
WIRE ASSEMBLY, #6 WHITE .......................................................................................
WIRE ASSEMBLY, #18 RED (PART OF ON-BOARD COMPUTER ASSEMBLY) ............
ASSEMBLY, RESISTOR ...............................................................................................
WIRE ASSEMBLY, #6 RED ...........................................................................................
ASSEMBLY, DIODE .....................................................................................................
WIRE ASSEMBLY, #18 YELLOW (PART OF ON-BOARD COMPUTER ASSEMBLY) .....
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ........
KIT, GROUND WIRE, #6 BLACK ...................................................................................
WIRE ASSEMBLY, #6 YELLOW ....................................................................................
WIRE ASSEMBLY, #6 WHITE .......................................................................................
WIRE ASSEMBLY, #6 GREEN ......................................................................................
WIRE ASSEMBLY, #10 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ........
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) ..........
WIRE ASSEMBLY, #18 GREEN/WHITE ........................................................................
WIRE ASSEMBLY, #18 BLACK .....................................................................................
WIRE ASSEMBLY, #18 WHITE .....................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE .....................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
12-13
E
12
E
12-14
WIRING - ELECTRIC TOURALL WITH
CONTINUOUSLY VARIABLE POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES SERIAL NUMBER 9529-445799 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1017942 -05
1017956
1016121
1016135
1016134
1018651 -01
1018830 -01
1018403 -01
1016122
1018110
1015856
1014854
1017993
1015858
1015861
1018109
1015860
1018865
1016133
1017967 -01
1017394
N/A
N/A
N/A
N/A
N/A
N/A
1018278 -01
1018673 -01
1017948
1017947
1017957
WIRE HARNESS (INCLUDES ITEMS 1 - 16) .................................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #18 GREEN ................................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #18 ORANGE .............................................................................
ASSEMBLY, 3-WAY PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 6) ...
WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ..
WIRE ASSEMBLY, #18 GREEN ................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK .....................................................................
WIRE ASSEMBLY, #6 BLUE .....................................................................................
WIRE ASSEMBLY, #6 WHITE ...................................................................................
WIRE ASSEMBLY, #6 ORANGE ...............................................................................
WIRE ASSEMBLY, #18 RED/WHITE .........................................................................
WIRE ASSEMBLY, #6 YELLOW ................................................................................
WIRE ASSEMBLY, #6 WHITE ...................................................................................
WIRE ASSEMBLY, #6 BLUE .....................................................................................
WIRE ASSEMBLY, #6 GREEN ..................................................................................
WIRE ASSEMBLY, #18 RED .........................................................................................
WIRE ASSEMBLY, #18 BLUE .......................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE .....................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE ........................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ........
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) ..........
WIRE ASSEMBLY, #18 YELLOW (PART OF ON-BOARD COMPUTER ASSEMBLY) .....
WIRE ASSEMBLY, #18 RED (PART OF ON-BOARD COMPUTER ASSEMBLY) ............
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ........
KIT, GROUND WIRE, #6 BLACK ...................................................................................
WIRE ASSEMBLY, #6 RED ...........................................................................................
ASSEMBLY, DIODE .....................................................................................................
ASSEMBLY, RESISTOR ...............................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
12-15
E
12
E
12-16
ELECTRICAL COMPONENTS, FRONT BODY
ELECTRIC VEHICLE - TOURALL 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
1016859
1016851
1016849
1018262 -01
5
1012531
6
7
8
9
10
11
1012505
1018307 -01
1018306 -01
1018345 -02
1018511 -01
1018025 -01
2
3
QTY
4
KIT, REVERSE BUZZER (INCLUDES ITEMS 2 AND 3) .................................................
BUZZER, REVERSE .................................................................................................
SCREW, PAN HEAD HILO, #4 - 24 x 5/16 .................................................................
SWITCH, KEY
(FOR VEHICLES SERIAL NUMBER 9522-436452 AND LATER) ...................................
SWITCH, KEY (INCLUDES ITEM 6)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) ......................................
KEY (PAIR) ..................................................................................................................
NUT, KEY SWITCH ......................................................................................................
ASSEMBLY, SCREW AND WASHER ............................................................................
CAP, KEY SWITCH ......................................................................................................
WASHER ......................................................................................................................
LIGHT, BATTERY WARNING .......................................................................................
1
1
2
1
1
1
1
2
1
1
1
12-17
E
12
E
12-18
ELECTRICAL COMPONENTS, REAR BODY
ELECTRIC VEHICLE - TOURALL 12
ITEM
PART NO.
DESCRIPTION
1
1
1018008
1
1018402 -02
1
1018402 -03
2
3
4
5
6
7
8
9
10
11
1016631
1017203
1018356 -01
0007174
0001242
0001241
0007173
0001218
1018836 -01
1018837 -01
12
13
1018070 -01
1015838
14
15
16
17
18
19
20
21
0007847
0000451
0000332
0007893
1014947
1014948
0001028
1017237
2
3
QTY
4
CONTROLLER, 48 VOLT (225 AMP)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) ...........................................
CONTROLLER, 48 VOLT (235 AMP)
(FOR VEHICLES WITH SERIAL NUMBERS BETWEEN 9529-445799 AND 9608-488268) ...
CONTROLLER, 48 VOLT (300 AMP)
(FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ........................................
NUT, PUSH ..................................................................................................................
BOLT, CARRIAGE, 1/4 - 20 x 1 .....................................................................................
NUT, HEX FLANGED LOCK, 1/4 - 20 ............................................................................
WASHER, LOCK, 5/16 ..................................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 3/4 .................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ..............................................................................
SOLENOID, 48 VOLT (FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ..
BRACKET, SOLENOID MOUNTING
(FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ...................................
SOLENOID, 48 VOLT (FOR VEHICLES PRIOR TO SERIAL NUMBER 9608-488268) ....
BRACKET, SOLENOID MOUNTING
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9608-488268) ......................................
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
NUT, HEX, #10 - 32 ......................................................................................................
ASSEMBLY, RESISTOR ...............................................................................................
ASSEMBLY, DIODE .....................................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
NUT, FLANGED LOCK, 5/16 - 24 ..................................................................................
1
1
1
4
4
8
6
6
8
3
1
1
1
1
1
4
4
4
2
1
1
4
2
12-19
E
12
E
12-20
ELECTRICAL COMPONENTS, REAR BODY
ELECTRIC VEHICLE - TOURALL 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1018021 -01
1018468 -01
N/A
N/A
N/A
1018633 -01
7
1018949 -01
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1017968 -01
1018038
1018028
1017705
1017965 -01
1018010 -01
1018320 -01
1017977 -01
1017978 -01
1017957
1014304
1011578
1018030 -01
1013683
2
3
QTY
4
KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 2 - 12) ...........................................
ASSEMBLY, FUSE AND RECEPTACLE (INCLUDES ITEMS 3 - 11) ..........................
WIRE ASSEMBLY, #10 GREY ..............................................................................
WIRE ASSEMBLY, #10 RED .................................................................................
WIRE ASSEMBLY, #10 BLACK .............................................................................
ASSEMBLY, FUSE, 1/4 AMP
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..............................
ASSEMBLY, FUSE, 3/8 AMP
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...........................
ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEMS 9 AND 10) ................................
WASHER, NARROW TYPE 13, #10 ..................................................................
NUT, SERRATED, #10 - 32 ...............................................................................
SCREW, PHILLIPS PAN HEAD, #8 TYPE AB ........................................................
BEZEL, RECEPTACLE .............................................................................................
PLATE, RECEPTACLE BACKING .................................................................................
SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 ................................................................
BATTERY, 8 VOLT POWERDRIVE ...............................................................................
CAP, BATTERY, 4 PORT GANG ...................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
NUT, STAINLESS STEEL HEX, 5/16 - 18 ......................................................................
WASHER, FLAT, TYPE B WIDE, 5/16 ...........................................................................
HOLD-DOWN, BATTERY ..............................................................................................
BOLT, “J” ......................................................................................................................
1
1
1
1
1
1
1
1
2
2
3
1
1
4
6
6
5
18
6
3
6
12-21
E
E
HIT
D/W
RE
COM
NC
COM
GREEN/WHITE
BRAKE
LIMIT
NC SWITCH
ORANGE/WHITE
42
39
RED/WHITE
ORANGE
FUSE
BLOCK
43
BROWN
BLACK
3
36
RED
BROWN
BLACK
7
17
8
RED
37
GREEN
SPEED
SWITCH
E
HT
W
AC
K
BL
TE
HI
W
N/
EE
GR
18
REAR
REVERSE
BUZZER
WHITE
YELLOW
2
5
6
O
K
AC
+
TE
D
2
GR
AY
FUSE AND
RECEPTACLE
K
AC
BL
D
RE
RE
A2
M-
3
2
35
LIMIT
SWITCHES
16
D
RE
AC
K
BL
-
N
BR
OW
D
E
IT
WH
GE
N
RA
BL
RE
HI
W
O
ITE
H
1
D/W
RE
WH
ITE
UE
BL
A
OR
NG
E
15
UE
BL
GE
N
RA
E
HIT
N/W
EE
GR
FORWARD /
REVERSE
SWITCH
30
H
D/W
RE
ITE
29
FUSE
3
B+
B-
1
D
LEFT
BRAKE
LIGHT
BLA
CK
BR
OW
N
RE
/BL
TE
D
RE
D
RE
D
RE
I
WH
K
AC
BL
AY
GR
W
LO
28
L
YE
K
AC
BL
N
OW ACK
BR
BL
OW
LL
YE
K
AC
BL
CONTROLLER
RED
13
-
K
AC
10
RE
D
14
+
S1
D
RE
-
RIGHT
BRAKE
LIGHT
BLA
CK
BR
OW
N
H
IT
E
W
6
+
5
-
K
AC
BL
4
+
3
-
33
MOTOR
S2
A2
+
2
A1
BATTERIES
12
+
-
ON-BOARD
COMPUTER
FUSES
YELLOW
25
SOLENOID
26
E
50
YELLOW
LIGHT
SWITCH
19
2
KEY
SWITCH1
1
K
AC
BL
ITE
WH
K
AC N
BL
N
EE
OW
BR
GR
UE
RED
32
W
LO
38
TE
HI
/W
L
YE
BL
K
AC
BL
FRONT
REVERSE
BUZZER
G
EN
RE
K
AC
BL
UE
E
HIT
WARNING
LIGHT
OR
E/W
G
AN
TE
I
WH
34
K
AC
BL
BL
44
45
N
OW
BR
1
B
E
NG
A
OR
WN
RO
BATTERY
CONDITION
INDICATOR
E
NG
A
OR
2
D
RE
D
RE
UE
BL
VOLTAGE
LIMITER
4
NG
PARK
LIMIT
SWITCH
31
B
CK
LA
K
AC
BL
GROUND
TERMINAL
BLOCK
21
EN
RE
HORN
BUTTON
DIMMER
SWITCH
E
U
BL
GE
AN
OR
TE
HI
W
41
WHIT
E
EN
GRE
20
RA
40
ORANGE
BLUE
9
O
46
48
47
E
WHIT
BLUE
EN
GRE
49
BLACK
LEFT
HEADLIGHT
ORANGE
HORN
WHITE
BLUE
RIGHT
HEADLIGHT
G
N
BROW
12-22
RED
RED
11
+
-
27
E
BLK
23
1
22
24
12
BLACK
WIRING - RESORT VILLAGER WITH
MULTI-STEP POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1018195 -02
1017520
1018212 -01
1018199 -02
1018211 -01
1018200 -02
1018214 -01
1018196 -01
1018198 -01
1016738
1016732
1016731
1016730
1016735
1016736
1016728
1016729
1017394
1017393
1017967 -01
1017948
1017947
1016734
1017957
1018278 -02
N/A
N/A
N/A
N/A
N/A
N/A
1018181 -01
1018588 -01
1018106 -01
N/A
1018369 -01
1017878
1017887
1017888
1017924
1017925
1016307
1016308
1017927
1017926
1016409
1016314
1016315
1016323
1017052
1016326
1016309
WIRE HARNESS (INCLUDES ITEMS 1 - 6) ....................................................................
WIRE ASSEMBLY, #18 GREEN .................................................................................
WIRE ASSEMBLY, #18 ORANGE ...............................................................................
WIRE ASSEMBLY, #18 RED/WHITE ..........................................................................
WIRE ASSEMBLY, #18 BROWN ................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ......................................................................
WIRE ASSEMBLY, #18 RED ......................................................................................
WIRE ASSEMBLY, #18 WHITE ......................................................................................
WIRE ASSEMBLY,#18 BLACK (WITH RESISTOR) .........................................................
WIRE ASSEMBLY, #18 RED ..........................................................................................
WIRE ASSEMBLY, #6 YELLOW .....................................................................................
WIRE ASSEMBLY, #6 GREEN ......................................................................................
WIRE ASSEMBLY, #6 WHITE ........................................................................................
WIRE ASSEMBLY, #6 BLUE ..........................................................................................
WIRE ASSEMBLY, #6 ORANGE ....................................................................................
WIRE ASSEMBLY, #6 BLUE ..........................................................................................
WIRE ASSEMBLY, #6 WHITE ........................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE .........................................................................
WIRE ASSEMBLY, #18 BLUE ........................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE .......................................................................
ASSEMBLY, DIODE .......................................................................................................
ASSEMBLY, RESISTOR ................................................................................................
WIRE ASSEMBLY, #6 RED ............................................................................................
WIRE ASSEMBLY, #6 BLACK ........................................................................................
KIT, GROUND WIRE, #6 BLACK ....................................................................................
WIRE ASSEMBLY, #18 YELLOW (PART OF ON-BOARD COMPUTER ASSEMBLY) ......
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #18 RED (PART OF ON-BOARD COMPUTER ASSEMBLY) .............
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) ...........
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) ...........
WIRE ASSEMBLY, #18 RED ..........................................................................................
WIRE ASSEMBLY, #18 BLACK ......................................................................................
WIRE ASSEMBLY, #10 RED ..........................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF VOLTAGE LIMITER ASSEMBLY) .................
WIRE ASSEMBLY, #18 BLACK ......................................................................................
WIRE HARNESS, LIGHTING (INCLUDES ITEMS 36 - 50) ..............................................
WIRE ASSEMBLY, #16 YELLOW ...............................................................................
WIRE ASSEMBLY, #16 WHITE ..................................................................................
WIRE ASSEMBLY, #16 BROWN ................................................................................
WIRE ASSEMBLY, #16 RED/WHITE ..........................................................................
WIRE ASSEMBLY, #16 ORANGE ...............................................................................
WIRE ASSEMBLY, #16 BLACK ..................................................................................
WIRE ASSEMBLY, #16 GREEN/WHITE .....................................................................
WIRE ASSEMBLY, #14 YELLOW ...............................................................................
WIRE ASSEMBLY, #18 RED ......................................................................................
WIRE ASSEMBLY, #16 BROWN ................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ...................................................................
WIRE ASSEMBLY, #16 WHITE ..................................................................................
WIRE ASSEMBLY, #18 BLUE ....................................................................................
WIRE ASSEMBLY, #16 BLACK ..................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ...................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12-23
E
RE
D/W
E
HIT
COM
34
NC
H
/W
WARNING
LIGHT
44
COM
CW
19
S
1
FUSE
BLOCK
RED
39
GREEN
THREE WIRE
CONNECTOR
14
GR
EE
N
R
YE PLE /WH
IT
LL
E
W
OW
HT
/B
LK
26
PU
ORANGE
45
BROWN
BLACK
2
KEY
SWITCH
3
CONTINUOUSLY
VARIABLE
POTENTIOMETER
CCW
UE
BL
FRONT
REVERSE
BUZZER
G
GREEN/WHITE
BRAKE
LIMIT
NC SWITCH
ORANGE/WHITE
52
41
RED/WHITE
LIGHT
SWITCH
YELLOW
40
OW
LL
ITE
YE
BATTERY
CONDITION
INDICATOR
1
E
HIT
/W
E
NG
A
OR
GE
AN
OR
N
OW
BR
6
N
K
AC
BL
38
YELLOW
RED
BROWN
BLACK
15
25
5
REAR
REVERSE
BUZZER
WHITE
OW
LL
YE
11
7
E
17
K
AC
BL
BL
N
AC
K
D
RE
+
N
E
RE
G
E
NG
BR
OW
E
HIT
1
D/W
A
OR
TE
HI
W
OR
GE
RE
IT
WH
UE
E
NG
A
OR
A2
M-
3
-
ITE
D
B
2
32
AY
37
GR
1
3
B+
B-
FUSE AND
RECEPTACLE
CK
LA
RE
D
D
RE
RE
WH
2
LIMIT
SWITCHES
1
N
OW
BR
E
2
UE
BL
N
EE
GR
BL
B
CK
LA
AN
E
HIT
N/W
EE
GR
FORWARD /
REVERSE
SWITCH
HIT
GR
/W
D
RE
N
EE
P
K
AC
LE
BL
P
UR
31
BLA
CK
BR
OW
N
RE
D
FUSE
30
LL
YE
K
AC
BL
N
OW ACK
BR
BL
LEFT
BRAKE
LIGHT
L
YE
W
LO
K
AC
BL
CONTROLLER
RED
OW
8
D
13
K
AC
BL
AY
GR
D
RE
RE
-
K
AC
/BL
ITE
WH
D
RE
E
RED
B
2
RE
D
D
RE
GE
AN
OR
N
W
RO
B
E
RE
K
AC
BL
36
10
6
H
RE
D
12
W
+
5
-
E
46
47
GE
ITE
WH
VOLTAGE
LIMITER
16
U
BL
PARK
LIMIT
SWITCH
33
AN
CK
LA
UE
BL
GROUND
TERMINAL
BLOCK
28
NG
HORN
BUTTON
B
E
LU
OR
W
H
ITE
K
AC
BL
E
WHIT
EN
21
RA
DIMMER
SWITCH
ORANGE
GRE
20
O
42
WHITE
BLUE
BLUE
4
27
+
S1
4
+
RIGHT
BRAKE
LIGHT
BLA
CK
BR
OW
N
IT
E
D
RE
-
K
AC
BL
SOLENOID
YELLOW
EN
RE
48
50
49
E
WHIT
BLUE
EN
GRE
51
BLACK
LEFT
HEADLIGHT
43
ORANGE
HORN
GRN/WHT
RIGHT
HEADLIGHT
G
N
BROW
BLUE
12-24
RED
3
-
9
2
35
A1
18
BATTERIES
-
+
MOTOR
S2
A2
+
FUSES
ON-BOARD
COMPUTER
+
-
29
E
BLK
23
1
22
24
12
RED
BLACK
WIRING - RESORT VILLAGER WITH
CONTINOUSLY VARIABLE POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES SERIAL NUMBER 9529-445799 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
1018595 -02
1018691 -02
1018577 -01
1018578 -01
1015865
1018581 -01
1018582 -01
1018583 -01
1018772 -01
1018774 -01
1018584 -01
1018585 -01
1018586 -01
1018587 -01
1018651 -05
1018830 -01
1018403 -05
1018767 -01
1018773 -01
1017967 -01
1017948
1017947
1018775 -01
1017957
1018278 -02
1018252 -01
1016133
N/A
N/A
N/A
N/A
N/A
N/A
1018181 -01
1018588 -01
1018106 -01
N/A
1018369 -01
1017878
1017887
1017888
1017924
1017925
1016307
1016308
1017927
1017926
1016409
1016314
1016315
1016323
1017052
1016326
1016309
WIRE HARNESS, CONTROLLER (INCLUDES ITEMS 1 - 18) ............................................
WIRE ASSEMBLY, #6 WHITE .......................................................................................
WIRE ASSEMBLY, #6 BLUE .........................................................................................
WIRE ASSEMBLY, #18 GREEN ....................................................................................
WIRE ASSEMBLY, #18 RED .........................................................................................
WIRE ASSEMBLY, #18 RED/WHITE .............................................................................
WIRE ASSEMBLY, #18 RED .........................................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK .........................................................................
WIRE ASSEMBLY, #6 YELLOW ....................................................................................
WIRE ASSEMBLY, #6 WHITE .......................................................................................
WIRE ASSEMBLY, #18 BROWN ...................................................................................
WIRE ASSEMBLY, #18 ORANGE ..................................................................................
WIRE ASSEMBLY, #6 ORANGE ....................................................................................
WIRE ASSEMBLY, #6 BLUE .........................................................................................
ASSEMBLY, 3-WAY PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 15) .....
WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ......
WIRE ASSEMBLY, #18 GREEN ....................................................................................
WIRE ASSEMBLY, #18 RED .........................................................................................
WIRE ASSEMBLY, #6 GREEN ......................................................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE ..........................................................................
ASSEMBLY, DIODE ..........................................................................................................
ASSEMBLY, RESISTOR ...................................................................................................
WIRE ASSEMBLY, #6 RED ...............................................................................................
WIRE ASSEMBLY, #6 BLACK ...........................................................................................
KIT, GROUND WIRE, #6 BLACK .......................................................................................
WIRE ASSEMBLY, #16 GREEN/WHITE ...........................................................................
WIRE ASSEMBLY, #18 BLUE ............................................................................................
WIRE ASSEMBLY, #18 YELLOW (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ............
WIRE ASSEMBLY, #18 RED (PART OF ON-BOARD COMPUTER ASSEMBLY) ................
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) .............
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ............
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) ..............
WIRE ASSEMBLY, #18 RED .............................................................................................
WIRE ASSEMBLY, #18 BLACK .........................................................................................
WIRE ASSEMBLY, #10 RED .............................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF VOLTAGE LIMITER ASSEMBLY) .....................
WIRE ASSEMBLY, #18 BLACK .........................................................................................
WIRE HARNESS, LIGHTING (INCLUDES ITEMS 38 - 52) .................................................
WIRE ASSEMBLY, #16 YELLOW ..................................................................................
WIRE ASSEMBLY, #16 WHITE .....................................................................................
WIRE ASSEMBLY, #16 BROWN ...................................................................................
WIRE ASSEMBLY, #16 RED/WHITE .............................................................................
WIRE ASSEMBLY, #16 ORANGE ..................................................................................
WIRE ASSEMBLY, #16 BLACK .....................................................................................
WIRE ASSEMBLY, #16 GREEN/WHITE ........................................................................
WIRE ASSEMBLY, #14 YELLOW ..................................................................................
WIRE ASSEMBLY, #18 RED .........................................................................................
WIRE ASSEMBLY, #16 BROWN ...................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ......................................................................
WIRE ASSEMBLY, #16 WHITE .....................................................................................
WIRE ASSEMBLY, #18 BLUE .......................................................................................
WIRE ASSEMBLY, #16 BLACK .....................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ......................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
12-25
E
12
E
12-26
ELECTRICAL COMPONENTS, CENTER BODY
(EARLY MODEL) ELECTRIC - RESORT VILLAGER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES MADE IN EARLY 1995.
1
2
3
4
5
6
1018021 -01
1018468 -01
N/A
N/A
N/A
1018633 -01
7
1018949 -01
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1017968 -01
1018038
1018028
1017705
1017965 -01
1018010 -01
1018320 -01
1015066
0000332
0000451
0001028
0008233
1018070 -01
1015838
0007893
1014947
1014948
0007847
1018008
26
1018402 -02
27
28
29
30
31
32
33
0007173
0001241
0007174
0001242
0001218
1018108 -01
1018367 -02
KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 2 - 12) ...........................................
ASSEMBLY, FUSE AND RECEPTACLE (INCLUDES ITEMS 3 - 11) ..........................
WIRE ASSEMBLY, #10 GREY ..............................................................................
WIRE ASSEMBLY, #10 RED .................................................................................
WIRE ASSEMBLY, #10 BLACK .............................................................................
FUSE ASSEMBLY, 1/4 AMP
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..............................
FUSE ASSEMBLY, 3/8 AMP
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...........................
ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEMS 9 AND 10) ................................
WASHER, NARROW TYPE 13, #10 ..................................................................
NUT, SERRATED, #10 - 32 ...............................................................................
SCREW, PHILLIPS PAN HEAD, #18 TYPE AB ......................................................
BEZEL, RECEPTACLE .............................................................................................
PLATE, RECEPTACLE BACKING .................................................................................
SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 ................................................................
BOLT, CARRIAGE, 1/4 - 20 x 3/4 ..................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
SOLENOID, 48 VOLT (FOR VEHICLES PRIOR TO SERIAL NUMBER 9608-488268) ....
BRACKET, SOLENOID MOUNTING .............................................................................
NUT, HEX, #10 - 32 ......................................................................................................
ASSEMBLY, RESISTOR ...............................................................................................
ASSEMBLY, DIODE .....................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................................
CONTROLLER, 48 VOLT (225 AMP)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) ......................................
CONTROLLER, 48 VOLT (235 AMP)
(FOR VEHICLES WITH SERIAL NUMBERS BETWEEN 9529-445799 AND 9608-488268) ...
BOLT, HEX HEAD, 5/16 - 18 x 3/4 .................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
WASHER, LOCK, 5/16 ..................................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ..............................................................................
KIT, VOLTAGE LIMITER (INCLUDES ITEM 33) ............................................................
COMPOUND, HEAT SINK .........................................................................................
1
1
1
1
1
1
1
1
2
2
3
1
1
4
6
8
8
8
2
1
1
2
1
1
2
1
1
3
8
6
6
1
1
A/R
12-27
E
12
E
12-28
ELECTRICAL COMPONENTS, REAR BODY
(EARLY MODEL) ELECTRIC - RESORT VILLAGER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES MADE IN EARLY 1995.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
1016859
1016851
0008056
0008057
0008058
1015741
1016423
1016363
1016366
1011610
1016631
0000183
0001017
1012438
1017035
1017699
N/A
1011582
1011843
1011497
1011498
1011610
1011571
1011557
0007591
1011558
1017977 -01
1017957
1014304
1011578
1018030 -01
1018030 -02
1016682 -01
1017978 -01
KIT, REVERSE BUZZER (INCLUDES ITEMS 2 - 5) .......................................................
BUZZER, REVERSE .................................................................................................
SCREW, MACHINE, #4 - 40 x 3/4 .............................................................................
NUT, HEX, #4 - 40 ....................................................................................................
WASHER, LOCK, #4 .................................................................................................
BLOCK, FUSE ..............................................................................................................
FUSE, 20 AMP .............................................................................................................
COVER, FUSE BLOCK .................................................................................................
SCREW, MACHINE, #10 - 24 x 3 ..................................................................................
WASHER, LOCK, #10 ...................................................................................................
NUT, PUSH ..................................................................................................................
WASHER, FLAT, #10 ....................................................................................................
NUT, HEX, #10 - 24 ......................................................................................................
NUT, NYLON LOCK, #10 - 24 .......................................................................................
ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 16 - 19) ...................................................
KIT, HARDWARE ......................................................................................................
BASE, TAILLIGHT ....................................................................................................
BULB ........................................................................................................................
LENS ........................................................................................................................
BEZEL ..........................................................................................................................
SCREW, MACHINE, #8 - 32 x 1/2 .................................................................................
WASHER, LOCK, #8 .....................................................................................................
NUT, HEX, #8 - 32 ........................................................................................................
SCREW, MACHINE, #6 - 32 x 1 ....................................................................................
WASHER, FLAT, #6 ......................................................................................................
NUT, HEX, #6 ...............................................................................................................
BATTERY, 8-VOLT .......................................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
NUT, HEX, 5/16-18 .......................................................................................................
WASHER, FLAT, TYPE B WIDE, 5/16 ...........................................................................
HOLD-DOWN, BATTERY, SHORT ................................................................................
HOLD-DOWN, BATTERY, LONG ..................................................................................
ROD, BATTERY HOLD-DOWN .....................................................................................
CAP, BATTERY, 4 PORT GANG ...................................................................................
1
1
2
2
2
1
3
1
2
4
2
4
2
2
2
1
1
1
1
2
4
4
4
4
4
6
6
5
20
8
2
2
8
6
12-29
E
12
E
12-30
ELECTRICAL COMPONENTS, REAR BODY
(LATE MODEL) ELECTRIC - RESORT VILLAGER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES MADE IN LATE 1995 AND ALL 1996.
1
1
1018008
1018402 -02
1
1018402 -03
2
3
4
5
6
7
8
9
10
11
1016631
1017203
1018356 -01
0007174
0001242
0001241
0007173
0001218
1018836 -01
1018837 -01
12
13
1018070 -01
1015838
14
15
16
17
18
19
20
21
0007847
0000451
0000332
0007893
1014947
1014948
0001028
1017237
CONTROLLER, 48 VOLT (225 AMP)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) .......................................
CONTROLLER, 48 VOLT (235 AMP)
(FOR VEHICLES WITH SERIAL NUMBERS BETWEEN 9529-445799 AND 9608-488268) ...
CONTROLLER, 48 VOLT (300 AMP)
(FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ...................................
NUT, PUSH ..................................................................................................................
BOLT, CARRIAGE, 1/4 - 20 x 1 .....................................................................................
NUT, HEX FLANGED LOCK, 1/4 - 20 ............................................................................
WASHER, LOCK, 5/16 ..................................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 3/4 .................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ..............................................................................
SOLENOID, 48 VOLT (FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ......
BRACKET, SOLENOID MOUNTING
(FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ...................................
SOLENOID, 48 VOLT (FOR VEHICLES PRIOR TO SERIAL NUMBER 9608-488268) .......
BRACKET, SOLENOID MOUNTING
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9608-488268) ......................................
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
NUT, HEX, #10 - 32 ......................................................................................................
ASSEMBLY, RESISTOR ...............................................................................................
ASSEMBLY, DIODE .....................................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
NUT, HEX FLANGED LOCK, 5/16 - 24 ..........................................................................
1
1
1
4
4
8
6
6
8
3
1
1
1
1
1
4
4
4
2
1
1
4
2
12-31
E
12
E
12-32
ELECTRICAL COMPONENTS, REAR BODY
(LATE MODEL) ELECTRIC - RESORT VILLAGER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES MADE IN LATE 1995 AND ALL 1996.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1018108 -01
1018367 -02
0000332
0008233
1016859
1016851
0008056
0008057
0008058
1017035
1017699
N/A
1011582
1011843
1011497
1011498
1011610
1011571
1011557
0007591
1011558
1015741
1016423
1016363
1016366
1011610
1016631
0000183
0001017
1012438
KIT, VOLTAGE LIMITER (INCLUDES ITEM 2) ..............................................................
COMPOUND, HEAT SINK ........................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 6 - 9) .......................................................
BUZZER, REVERSE .................................................................................................
SCREW, MACHINE, #4 - 40 x 3/4 .............................................................................
NUT, HEX, #4 - 40 ....................................................................................................
WASHER, LOCK, #4 .................................................................................................
ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 11 - 14) ...................................................
KIT, HARDWARE ......................................................................................................
BASE, TAILLIGHT ....................................................................................................
BULB ........................................................................................................................
LENS ........................................................................................................................
BEZEL ..........................................................................................................................
SCREW, MACHINE, #8 - 32 x 1/2 .................................................................................
WASHER, LOCK, #8 .....................................................................................................
NUT, HEX, #8 - 32 ........................................................................................................
SCREW, MACHINE, #6 - 32 x 1 ....................................................................................
WASHER, FLAT, #6 ......................................................................................................
NUT, HEX, #6 ...............................................................................................................
BLOCK, FUSE ..............................................................................................................
FUSE, 20 AMP .............................................................................................................
COVER, FUSE BLOCK .................................................................................................
SCREW, MACHINE, #10 - 24 x 3 ..................................................................................
WASHER, LOCK, #10 ...................................................................................................
NUT, PUSH ..................................................................................................................
WASHER, FLAT, #10 ....................................................................................................
NUT, HEX, #10 - 24 ......................................................................................................
NUT, NYLON LOCK, #10 - 24 .......................................................................................
1
A/R
2
2
1
1
2
2
2
2
1
1
1
1
2
4
4
4
4
4
6
1
3
1
2
4
2
4
2
2
12-33
E
12
E
12-34
ELECTRICAL COMPONENTS, REAR BODY
(LATE MODEL) ELECTRIC - RESORT VILLAGER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES MADE IN LATE 1995 AND ALL 1996.
1
2
3
4
5
6
1018021 -01
1018468 -01
N/A
N/A
N/A
1018633 -01
7
1018949 -01
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1017968 -01
1018038
1018028
1017705
1017965 -01
1018010 -01
1018320 -01
1017977 -01
1017957
1014304
1011578
1018030 -01
1018030 -02
1016682 -01
1017978 -01
KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 2 - 12) ...........................................
ASSEMBLY, FUSE AND RECEPTACLE (INCLUDES ITEMS 3 - 11) ..........................
WIRE ASSEMBLY, #10 GREY ..............................................................................
WIRE ASSEMBLY, #10 RED .................................................................................
WIRE ASSEMBLY, #10 BLACK .............................................................................
FUSE ASSEMBLY, 1/4 AMP
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..............................
FUSE ASSEMBLY, 3/8 AMP
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...........................
ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEMS 9 AND 10) ................................
WASHER, NARROW TYPE 13, #10 ..................................................................
NUT, SERRATED, #10 - 32 ...............................................................................
SCREW, PHILLIPS PAN HEAD, #8 TYPE AB ........................................................
BEZEL, RECEPTACLE .............................................................................................
PLATE, RECEPTACLE BACKING .................................................................................
SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 ................................................................
BATTERY, 8-VOLT .......................................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
WASHER, FLAT, TYPE B WIDE, 5/16 ...........................................................................
HOLD-DOWN, BATTERY, SHORT ................................................................................
HOLD-DOWN, BATTERY, LONG ..................................................................................
ROD, BATTERY HOLD-DOWN .....................................................................................
CAP, BATTERY, 4 PORT GANG ...................................................................................
1
1
1
1
1
1
1
1
2
2
3
1
1
4
6
5
20
8
2
2
8
6
12-35
E
E
HIT
/W
D
RE
DIMMER
SWITCH
B
E
LU
15
COM
NC
COM
E
GREEN/WHITE
BRAKE
LIMIT
NC SWITCH
ORANGE/WHITE
12
9
RED/WHITE
U
BL
28
FUSE
BLOCK
13
RED
8
GREEN
26
E
HT
W
AC
K
BL
3
7
RED
BROWN
BLACK
23
27
TE
HI
W
N/
EE
GR
41
SPEED
SWITCH
ORANGE
KEY
SWITCH 1
2
1
BROWN
BLACK
FRONT
REVERSE
BUZZER
K
AC
BL
REAR
REVERSE
BUZZER
WHITE
YELLOW
K
AC
BL
E
IT
WH
E
HIT
/W
D
RE
5
D
RE
+
2
E
AY
AC
K
BL
GR
N
BR
OW
TE
HI
W
-
K
AC
BL
33
FUSE AND
RECEPTACLE
K
AC
BL
B
A2
M-
3
2
38
LIMIT
SWITCHES
40
GE ITE
WH
CK
LA
OR
AN
E
E
HIT
D/W
RE
1
ITE
WH
UE
BL
O
GE
N
RA
UE
39
BL
G
AN
OR
HIT
N/W
EE
GR
FORWARD /
REVERSE
SWITCH
K
AC N
BL
N
EE
OW
BR
GR
3
B+
B-
1
25
CHARGER
50
FUSE
2
LEFT
BRAKE
LIGHT
BLA
CK
BR
OW
N
RE
D
37
L
YE
K
AC
BL
CONTROLLER
32
RE
N
OW ACK
BR
BL
W
LO
OW
D
W
44
D
-
45
RE
D
BLA
CK
BR
OW
N
IT
E
S1
47
D
RE
-
RIGHT
BRAKE
LIGHT
H
W
6
+
5
-
+
K
AC
4
+
YELLOW
BL
SOLENOID
K
AC
/BL
TE
HI
RE
K
AC
BL
AY
GR
LL
YE
K
AC
BL
RED
BL
14
YELLOW
LIGHT
SWITCH
N
D
RE
EE
GR
K
AC
BL
B
35
E
RED
24
6
OW
LL
TE
HI
W
E/
YE
WARNING
LIGHT
O
E
HIT
/W
E
NG
RA
WH
ITE
VOLTAGE
LIMITER
31
CK
LA
NG
PARK
LIMIT
SWITCH
N
OW
BR
1
E
U
BL
GE
AN
OR
N
OW
BR
22
BATTERY
CONDITION
INDICATOR
D
NG
A
OR
2
RE
D
RE
K
AC
BL
BL
K
AC
BLUE
4
RA
20
O
GE
H
N
RA
W
ITE
11
E
WHIT
GROUND
TERMINAL
BLOCK
29
EN
HORN
BUTTON
19
ORANGE
EN
30
O
10
17
16
18
E
BLUE
WHIT
EN
GRE
WHITE
BLUE
LEFT
HEADLIGHT
BLACK
HORN
ORANGE
49
RE
N
BROW
GRE
RED
RIGHT
HEADLIGHT
3
-
+
21
MOTOR
S2
A2
-
2
A1
BATTERIES
48
+
FUSES
ON-BOARD
COMPUTER
+
-
36
34
RED
12-36
G
BLK
E
BLUE
42
1
46
43
12
UE
BLACK
WIRING - TRANS-PORTER/TRANS-SENDER WITH
MULTI-STEP POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1018195 -01
1016687
1016688
1018199 -01
1018211 -02
1018200 -01
1016699
1016774
1016695
1016696
1016307
1016308
1016700
1016697
1016309
1016314
1017052
1016315
1016323
1016326
1016409
1016698
1016748
1018252 -01
1018182 -01
1018369 -01
1018196 -01
1018198 -01
1017967 -01
1014947
1014948
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
1016728
1016729
1017393
1017957
1018278 -02
1016735
1016736
1016734
1016731
1016730
1016738
1018085 -01
WIRE HARNESS (INCLUDES ITEMS 1 - 25) .................................................................
WIRE ASSEMBLY, #18 GREEN ................................................................................
WIRE ASSEMBLY, #18 ORANGE .............................................................................
WIRE ASSEMBLY, #18 RED/WHITE .........................................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK .....................................................................
WIRE ASSEMBLY, #18 BROWN ...............................................................................
WIRE ASSEMBLY, #18 YELLOW ..............................................................................
WIRE ASSEMBLY, #18 WHITE .................................................................................
WIRE ASSEMBLY, #16 RED/WHITE .........................................................................
WIRE ASSEMBLY, #16 ORANGE .............................................................................
WIRE ASSEMBLY, #16 BLACK .................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE ....................................................................
WIRE ASSEMBLY, #14 YELLOW ..............................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE .................................................................
WIRE ASSEMBLY, #16 BROWN ...............................................................................
WIRE ASSEMBLY, #18 BLUE ...................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE .................................................................
WIRE ASSEMBLY, #16 WHITE .................................................................................
WIRE ASSEMBLY, #16 BLACK .................................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #10 RED .....................................................................................
WIRE ASSEMBLY, #18 RED .....................................................................................
WIRE ASSEMBLY, #16 GREEN/WHITE ....................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
WIRE ASSEMBLY, #18 BLACK .................................................................................
WIRE ASSEMBLY, #18 WHITE .....................................................................................
WIRE ASSEMBLY, #18 BLACK (WITH RESISTOR) ......................................................
WIRE ASSEMBLY, #18 ORANGE/WHITE .....................................................................
ASSEMBLY, RESISTOR ...............................................................................................
ASSEMBLY, DIODE .....................................................................................................
WIRE ASSEMBLY, #10 BLACK (PART OF VOLTAGE LIMITER ASSEMBLY) ................
WIRE ASSEMBLY, #10 BLUE, #10 RED, #10 BLACK (PART OF ON-BOARD CHARGER) .....
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) ..........
WIRE ASSEMBLY, #18 YELLOW (PART OF ON-BOARD COMPUTER ASSEMBLY) .....
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ........
WIRE ASSEMBLY, #18 RED (PART OF ON-BOARD COMPUTER ASSEMBLY).............
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) ........
WIRE ASSEMBLY, #6 BLUE .........................................................................................
WIRE ASSEMBLY, #6 WHITE .......................................................................................
WIRE ASSEMBLY, #18 BLUE .......................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
KIT, GROUND WIRE, #6 BLACK ...................................................................................
WIRE ASSEMBLY, #6 BLUE .........................................................................................
WIRE ASSEMBLY, #6 ORANGE ...................................................................................
WIRE ASSEMBLY, #6 RED ...........................................................................................
WIRE ASSEMBLY, #6 GREEN ......................................................................................
WIRE ASSEMBLY, #6 WHITE .......................................................................................
WIRE ASSEMBLY, #18 RED .........................................................................................
ADAPTER, RECEPTACLE AND TABS FASTON ...........................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
12-37
E
D
RE
/W
E
HIT
DIMMER
SWITCH
BL
UE
22
17
GE
RED
B
1
25
NC
H
/W
8
E
HIT
WARNING
LIGHT
14
COM
2
S
1
27
FUSE
BLOCK
15
ORANGE
10
GREEN
RED
GR
EE
N
R
YE PLE /WH
IT
LL
E
W
OW
HT
/B
LK
PU
29
THREE WIRE
CONNECTOR
BROWN
BLACK
CONTINUOUSLY
VARIABLE
POTENTIOMETER
CCW
UE
BL
FRONT
REVERSE
BUZZER
KEY
SWITCH
1
N
CW
K
AC
BL
D
RE
EE
GR
K
AC
BL
GREEN/WHITE
BRAKE
LIMIT
NC SWITCH
ORANGE/WHITE
16
11
RED/WHITE
LIGHT
SWITCH
YELLOW
OW
LL
ITE
YE
A
OR
ITE
WH
E/W
NG
E
LU
B
E
NG
A
OR
N
OW
BR
24
K
AC
BL
BATTERY
CONDITION
INDICATOR
GE
AN
OR
N
W
RO
2
RE
D
D
RE
K
AC
BL
COM
PARK
LIMIT
SWITCH
AN
W
OR
H
ITE
13
BLUE
9
WHITE
REAR
REVERSE
BUZZER
YELLOW
RED
BROWN
BLACK
28
6
3
VOLTAGE
LIMITER
OW
LL
YE
46
D
RE
+
7
RE
E
HIT
B
2
-
K
AC
BL
EN
E
HIT
1
D/W
RE
WH
ITE
UE
O
GE
N
RA
UE
BL
TE
HI
W
FUSE
AC
K
BL
N
3
B+
B-
1
40
FUSE
2
CHARGER
LEFT
BRAKE
LIGHT
L
YE
OW
B
D
51
BLU
E
GRAY
D
N
OW ACK
BR
BL
FOR VEHICLES PRIOR
TO SERIAL NO.
9515-494279
FUSE
RE
W
38
-
IT
E
4
+
32
D
RE
-
BLA
CK
BR
OW
N
S1
RIGHT
BRAKE
LIGHT
H
W
RE
D
6
+
5
-
+
YELLOW
K
AC
BL
SOLENOID
K
AC
/BL
TE
HI
RE
CK
LA
AY
GR
LL
YE
K
AC
BL
RED
45
W
LO
K
AC
BL
CONTROLLER
BLA
CK
BR
OW
N
RE
D
26
CONNECTOR
50
ITE
WH
2
FOR VEHICLES
SERIAL NO.
9515-494279
AND LATER
K
AC
BL
42
BR
OW
AY
GR
K
AC
BL
41
A2
M-
3
LIMIT
SWITCHES
44
N
OW
BR
43
E
GR
BL
B
CK
LA
GE
GE
AN
N
AN
OR
EE
OR
GR
E
HIT
N/W
EE
GR
LE
CK
LA
RP
PU
FORWARD /
REVERSE
SWITCH
D/W
GR
N
EE
FUSE AND
RECEPTACLE
5
4
48
O
HORN
BUTTON
21
ORANGE
E
WHIT
GROUND
TERMINAL
BLOCK
47
E
12
19
18
20
E
WHIT
BLUE
EN
GRE
WHITE
BLUE
LEFT
HEADLIGHT
BLACK
HORN
ORANGE
N
GRN/WHT
36
RA
NG
N
BROW
BLUE
GRE
E
RED
RIGHT
HEADLIGHT
3
-
-
23
BLUE
GREEN
MOTOR
S2
A2
2
+
A1
30
BATTERIES
35
+
FUSES
ON-BOARD
COMPUTER
+
-
39
37
RED
12-38
BLK
34
49
1
33
E
BLUE
31
12
BLACK
WIRING - TRANS-PORTER/TRANS-SENDER WITH
CONTINUOUSLY VARIABLE POTENTIOMETER 12
ITEM
PART NO.
DESCRIPTION
1
2
3
QTY
4
FOR VEHICLES SERIAL NUMBER 9529-445799 AND LATER.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
1018195 -01
1016687
1016688
1018199 -01
1018211 -02
1018403 -02
1018252 -01
1018200 -01
1016699
1016774
1016695
1016696
1016307
1016308
1016700
1016697
1016309
1016314
1017052
1016315
1016323
1016326
1016409
1016698
1016748
1018182 -01
1018369 -01
1018651 -02
1018830 -01
1016133
1016735
1018278 -02
1016736
1016734
1016731
1016730
1016738
N/A
N/A
N/A
N/A
N/A
N/A
1016728
1016729
N/A
N/A
1017948
1017947
1017957
1018968 -01
1018085 -01
WIRE HARNESS (CONTAINS ITEMS 1 - 28) ...................................................................
WIRE ASSEMBLY, #18 GREEN ..................................................................................
WIRE ASSEMBLY, #18 ORANGE ...............................................................................
WIRE ASSEMBLY, #18 RED/WHITE ..........................................................................
WIRE ASSEMBLY, #18 BROWN .................................................................................
WIRE ASSEMBLY, #18 GREEN ..................................................................................
WIRE ASSEMBLY, #16 GREEN/WHITE .....................................................................
WIRE ASSEMBLY, #18 WHITE/BLACK ......................................................................
WIRE ASSEMBLY, #18 BROWN .................................................................................
WIRE ASSEMBLY, #18 YELLOW ...............................................................................
WIRE ASSEMBLY, #18 WHITE ...................................................................................
WIRE ASSEMBLY, #16 RED/WHITE ..........................................................................
WIRE ASSEMBLY, #16 ORANGE ...............................................................................
WIRE ASSEMBLY, #16 BLACK ..................................................................................
WIRE ASSEMBLY, #18 GREEN/WHITE ......................................................................
WIRE ASSEMBLY, #14 YELLOW ...............................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ...................................................................
WIRE ASSEMBLY, #16 BROWN .................................................................................
WIRE ASSEMBLY, #18 BLUE .....................................................................................
WIRE ASSEMBLY, #16 ORANGE/WHITE ...................................................................
WIRE ASSEMBLY, #16 WHITE ...................................................................................
WIRE ASSEMBLY, #16 BLACK ..................................................................................
WIRE ASSEMBLY, #18 RED ......................................................................................
WIRE ASSEMBLY, #10 RED ......................................................................................
WIRE ASSEMBLY, #18 RED ......................................................................................
WIRE ASSEMBLY, #18 BLACK ..................................................................................
WIRE ASSEMBLY, #18 BLACK ..................................................................................
ASSEMBLY, 3 - WAY PLUG (INCLUDES #18 PURPLE, #18 YELLOW AND ITEM 28) .....
WIRE ASSEMBLY, #18 BLACK (INCLUDES RESISTOR AND #18 WHITE WIRE) ......
WIRE ASSEMBLY, #18 BLUE ........................................................................................
WIRE ASSEMBLY, #6 BLUE ..........................................................................................
KIT, GROUND WIRE, #6 BLACK ....................................................................................
WIRE ASSEMBLY, #6 ORANGE ....................................................................................
WIRE ASSEMBLY, #6 RED ............................................................................................
WIRE ASSEMBLY, #6 GREEN .......................................................................................
WIRE ASSEMBLY, #6 WHITE ........................................................................................
WIRE ASSEMBLY, #18 RED ..........................................................................................
WIRE ASSEMBLY, #18 YELLOW (PART OF ON-BOARD COMPUTER ASSEMBLY) ......
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #18 RED (PART OF ON-BOARD COMPUTER ASSEMBLY) ..............
WIRE ASSEMBLY, #18 GREY (PART OF ON-BOARD COMPUTER ASSEMBLY) ...........
WIRE ASSEMBLY, #10 RED (PART OF FUSE AND RECEPTACLE ASSEMBLY) ............
WIRE ASSEMBLY, #10 BLACK (PART OF ON-BOARD COMPUTER ASSEMBLY) .........
WIRE ASSEMBLY, #6 BLUE ..........................................................................................
WIRE ASSEMBLY, #6 WHITE ........................................................................................
WIRE ASSEMBLY, #10 BLUE, #10 RED, #10 BLACK (PART OF ON-BOARD CHARGER)...
WIRE ASSEMBLY, #10 BLACK (PART OF VOLTAGE LIMITER ASSEMBLY) ......................
ASSEMBLY, DIODE ..............................................................................................................
ASSEMBLY, RESISTOR .......................................................................................................
WIRE ASSEMBLY, #6 BLACK ...............................................................................................
ASSEMBLY, 3-WAY PLUG (FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER)..
ADAPTER, RECEPTACLE AND TABS FASTON .............................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
12-39
E
12
E
12-40
ELECTRICAL COMPONENTS, FRONT BODY, ELECTRIC
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
0008639
1016859
1016851
1016849
1016356
1013357
0004029
0007820
1012528
1011825
0000304
0000332
0008233
1016897 -01
1016897 -02
1017066
1017059
1017060
1017061
1017064
0007893
1013461
1017065
1017062
1016880
1016879
1015787
0001606
0000183
2
3
QTY
4
WRAP, TIE ...................................................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 3 AND 4) .................................................
BUZZER, REVERSE .................................................................................................
SCREW, PAN HEAD HI-LO, #4 - 24 x 5/16 ................................................................
BLOCK, TERMINAL ......................................................................................................
RIVET, ALUMINUM POP, 5/32 ......................................................................................
ASSEMBLY, HORN (INCLUDES ITEMS 8, 9 AND 10) ...................................................
WASHER, INTERNAL TOOTH, 5/16 .........................................................................
NUT, M8 x 1 1/4 ........................................................................................................
BRACKET, HORN .....................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 1 .....................................................................................
WASHER, FLAT, 1/4 .....................................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
ASSEMBLY, HEADLIGHT, LEFT HAND (INCLUDES ITEMS 16 - 25) ............................
ASSEMBLY, HEADLIGHT, RIGHT HAND (INCLUDES ITEMS 16 - 24 AND 26) .............
HARNESS, HEADLIGHT WIRE .................................................................................
LOCK, BULB COLLAR .............................................................................................
BULB, HALOGEN .....................................................................................................
LENS, HEADLIGHT ..................................................................................................
BRACKET, MOUNTING ............................................................................................
NUT, HEX, #10 - 32 ..................................................................................................
SCREW, HI-LO, #10 - 16 ..........................................................................................
RETAINER, HEADLIGHT ..........................................................................................
ASSEMBLY, TURN SIGNAL LENS ............................................................................
BEZEL, HEADLIGHT, LEFT HAND ............................................................................
BEZEL, HEADLIGHT, RIGHT HAND .........................................................................
FLAP, SWITCH PROTECTOR ......................................................................................
RIVET, POP, 3/16 .........................................................................................................
WASHER, FLAT, #10 ....................................................................................................
4
1
1
2
1
2
1
1
1
1
2
2
2
1
1
1
1
1
1
2
2
2
1
1
1
1
1
3
3
12-41
E
12
E
12-42
CONTROLS AND GAUGES, ELECTRIC VEHICLES
RESORT VILLAGER, TRANS-PORTER/TRANS-SENDER 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
1018025 -01
1018142 -01
1018147 -01
1018262 -01
5
1012531
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1012505
1018307 -01
1018306 -01
1018345 -02
1018511 -01
0004034
1013857
1011439
1011557
1011229
1011742
1010889
1018713 -01
1018712 -01
0008049
0007893
1013443
2
3
QTY
4
LIGHT, BATTERY WARNING .......................................................................................
INDICATOR, BATTERY .................................................................................................
RETAINER, PUSH ON ..................................................................................................
SWITCH, KEY
(FOR VEHICLES SERIAL NUMBER 9522-436452 AND LATER) ...................................
SWITCH, KEY (INCLUDES ITEM 6)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) ......................................
KEY (PAIR) ..................................................................................................................
NUT, KEY SWITCH ......................................................................................................
ASSEMBLY, SCREW AND WASHER ............................................................................
CAP, KEY SWITCH ......................................................................................................
WASHER ......................................................................................................................
SWITCH, LIGHT (INCLUDES ITEM 12) .........................................................................
KNOB, LIGHT SWITCH .............................................................................................
SWITCH, LIMIT ............................................................................................................
SCREW, MACHINE, #6 - 32 x 1 ....................................................................................
NUT, “K” LOCK, #6 - 32 ................................................................................................
BRACKET, BRAKE LIGHT SWITCH ..............................................................................
SWITCH, DIMMER .......................................................................................................
STAND-OFF, DIMMER SWITCH ...................................................................................
SCREW, MACHINE, #10 - 32 x 1 ..................................................................................
WASHER, INTERNAL TOOTH LOCK, #10 ....................................................................
NUT, HEX, #10 - 32 ......................................................................................................
BUTTON, HORN ...........................................................................................................
1
1
2
1
1
1
1
2
1
1
1
1
2
6
6
1
1
2
2
2
2
1
12-43
E
12
E
12-44
ELECTRICAL COMPONENTS, CENTER BODY
ELECTRIC - TRANS-PORTER/TRANS-SENDER 12
ITEM
PART NO.
DESCRIPTION
1
1
1018008
1
1018402 -02
1
1018402 -03
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1015066
0000332
0000451
0001028
0007173
0001241
0007174
0001242
0001218
1018024 -01
1012022
0001606
1016706
1018836 -01
1018837 -01
17
18
19
20
21
22
23
1018070 -01
0007893
1014947
1014948
0007847
1018356 -01
1017237
2
3
QTY
4
CONTROLLER, 48 VOLT (225 AMP)
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) ...........................................
CONTROLLER, 48 VOLT (235 AMP)
(FOR VEHICLES WITH SERIAL NUMBERS BETWEEN 9529-445799 AND 9608-488268) ...
CONTROLLER, 48 VOLT (300 AMP)
(FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ...................................
SCREW, ROUND HEAD, 1/4 - 20 x 3/4 .........................................................................
WASHER, FLAT, 1/4 .....................................................................................................
WASHER, LOCK, 1/4 ....................................................................................................
NUT, HEX, 1/4 - 20 .......................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 3/4 .................................................................................
WASHER, FLAT, 5/16 ...................................................................................................
WASHER, LOCK, 5/16 ..................................................................................................
NUT, HEX, 5/16 - 18 .....................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 1/4 ..............................................................................
GROMMET, 5/8 ............................................................................................................
CLAMP, CABLE ............................................................................................................
RIVET, POP .................................................................................................................
GROMMET, 1 1/4 .........................................................................................................
SOLENOID, 48 VOLT (FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ..
BRACKET, SOLENOID MOUNTING
(FOR VEHICLES SERIAL NUMBER 9608-488268 AND LATER) ...................................
SOLENOID, 48 VOLT (FOR VEHICLES PRIOR TO SERIAL NUMBER 9608-488268) ....
NUT, HEX, #10 - 32 ......................................................................................................
ASSEMBLY, RESISTOR ...............................................................................................
ASSEMBLY, DIODE .....................................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 3/4 ..................................................................................
NUT, HEX FLANGED LOCK, 1/4 - 20 ............................................................................
NUT, FLANGED LOCK, 5/16 - 24 ..................................................................................
1
1
1
4
8
6
2
3
8
6
6
1
1
3
3
2
1
1
1
2
1
1
2
4
2
12-45
E
12
E
12-46
ELECTRICAL COMPONENTS, CENTER BODY
ELECTRIC - TRANS-PORTER/TRANS-SENDER 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1018021 -01
1018468 -01
N/A
N/A
N/A
1018633 -01
7
1018949 -01
8
9
10
11
12
13
14
15
1017968 -01
1018038
1018028
1017705
1017965 -01
1018010 -01
1018320 -01
1018968 -01
16
17
18
19
20
21
22
23
24
0000332
1018108 -01
1018367 -02
0008233
1015741
1016423
1010909
0000183
1013061
2
3
QTY
4
KIT, FUSE AND RECEPTACLE (INCLUDES ITEMS 2 - 12) ...........................................
ASSEMBLY, FUSE AND RECEPTACLE (INCLUDES ITEMS 3 - 11) ..........................
WIRE ASSEMBLY, #10 GREY ..............................................................................
WIRE ASSEMBLY, #10 RED .................................................................................
WIRE ASSEMBLY, #10 BLACK .............................................................................
FUSE ASSEMBLY, 1/4 AMP
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9615-494279) ..............................
FUSE ASSEMBLY, 3/8 AMP
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...........................
ASSEMBLY, FUSE, 48 VOLT (INCLUDES ITEMS 9 AND 10) ................................
WASHER, NARROW TYPE 13, #10 ..................................................................
NUT, SERRATED, #10 - 32 ...............................................................................
SCREW, PHILLIPS PAN HEAD, #8 TYPE AB ........................................................
BEZEL, RECEPTACLE .............................................................................................
PLATE, RECEPTACLE BACKING .................................................................................
SCREW, PHILLIPS PAN HEAD, #7 - 18 x 3/4 ................................................................
ASSEMBLY, 3-WAY PLUG
(FOR VEHICLES SERIAL NUMBER 9615-494279 AND LATER) ...................................
WASHER, FLAT, 1/4 .....................................................................................................
LIMITER, VOLTAGE (INCLUDES ITEM 18) ...................................................................
COMPOUND, HEAT SINK ........................................................................................
NUT, NYLON LOCK, 1/4 - 20 ........................................................................................
BLOCK, FUSE ..............................................................................................................
FUSE, 20 AMP .............................................................................................................
SCREW, ROUND HEAD, #10 - 32 x 1 1/4 .....................................................................
WASHER, FLAT, #10 ....................................................................................................
NUT, NYLON LOCK, #10 - 32 .......................................................................................
1
1
1
1
1
1
1
1
2
2
3
1
1
4
1
2
1
A/R
2
1
3
2
2
2
12-47
E
12
E
12-48
ELECTRICAL COMPONENTS, REAR BODY
ELECTRIC - TRANS-PORTER/TRANS-SENDER 12
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1017977 -01
1017957
1014304
1011578
1018030 -01
1018030 -02
1016682 -01
1017978 -01
1016717
N/A
1011582
N/A
N/A
N/A
1015752
1016859
1016851
0008056
1012431
0008058
0008057
2
3
QTY
4
BATTERY, 8-VOLT .......................................................................................................
WIRE ASSEMBLY, #6 BLACK .......................................................................................
NUT, HEX, STAINLESS STEEL, 5/16 -18 ......................................................................
WASHER, FLAT, TYPE B WIDE, 5/16 ...........................................................................
HOLD-DOWN, BATTERY, SHORT ................................................................................
HOLD-DOWN, BATTERY, LONG ..................................................................................
ROD, BATTERY HOLD-DOWN .....................................................................................
CAP, BATTERY, 4 PORT GANG ...................................................................................
ASSEMBLY, TAILLIGHT (INCLUDES ITEMS 10 - 14) ...................................................
HOUSING, TAILLIGHT .............................................................................................
BULB ........................................................................................................................
GASKET ...................................................................................................................
LENS ........................................................................................................................
SCREW, LENS .........................................................................................................
SCREW, HI-LO, #12 - 16 x 5/8 ......................................................................................
KIT, REVERSE BUZZER (INCLUDES ITEMS 17 - 21) ...................................................
BUZZER, REVERSE .................................................................................................
SCREW, ROUND HEAD, #4 - 40 x 3/4 ......................................................................
WASHER, FLAT, #4 ..................................................................................................
WASHER, LOCK, #4 .................................................................................................
NUT, HEX, #4 - 40 ....................................................................................................
6
5
20
8
2
2
8
6
2
1
1
1
1
2
2
1
1
2
2
2
2
12-49
E
13
E
13-2
13
E
13-4
13
E
13-6
13
E
13-8
ELECTRIC MOTOR
14
E
14
E
14-2
MOTOR, POWERDRIVE 48 VOLT 14
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
1018133 -01
1017944
1017958
1017947
N/A
N/A
N/A
N/A
1017961
1017953
1017951
1017949
1017948
1017946
1011411
1011290
1017950
N/A
1017891 -01
1018132 -02
1018228 -01
1014201
0000451
1010934
0007174
2
3
QTY
4
ASSEMBLY, 48 VOLT MOTOR, 3.10 HP (INCLUDES ITEMS 1 - 24) .............................
SHIELD, END ...........................................................................................................
ASSEMBLY, STATOR SHELL AND WINDING ...........................................................
PACKAGE, HARDWARE (INCLUDES ITEMS 4 - 7) ...................................................
BUSHING, INSULATOR ........................................................................................
WASHER, FLAT, 5/16 ...........................................................................................
NUT, LOCK, 5/16 - 18 ...........................................................................................
BUSHING, INSULATOR ........................................................................................
SCREW, CLAMP ......................................................................................................
SCREW, BEARING RETAINER .................................................................................
SHIELD, END ...........................................................................................................
SCREW, BRUSH HOLDER .......................................................................................
RIGGING, BRUSH ....................................................................................................
PACKAGE, BRUSH (2 PIECES) ................................................................................
PACKAGE, BRUSH SPRING (4 PIECES) ..................................................................
BEARING, BALL .......................................................................................................
RETAINER, BEARING ..............................................................................................
ARMATURE ..............................................................................................................
RING, GUIDE ...........................................................................................................
LOCKTITE, 3 GRAM TUBE .......................................................................................
RING, INTERNAL RETAINING ..................................................................................
BOLT, HEX HEAD, 1/4 - 20 x 2 1/4 ............................................................................
WASHER, LOCK, 1/4 ................................................................................................
BOLT, HEX HEAD, 5/16 - 18 x 1 ................................................................................
WASHER, LOCK, 5/16 ..............................................................................................
1
1
1
1
2
4
4
2
4
2
1
2
1
1
1
1
1
1
1
A/R
1
3
3
1
1
14-3
E
REAR SUSPENSION
ELECTRIC VEHICLES
15
E
15
E
15-2
REAR SUSPENSION - ELECTRIC VEHICLES 15
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
1013207
0008755
1010138
1015583
1012303
0007569
1013164
1011415
1014236
N/A
N/A
1010145
1014675
1014902
1014557
1014555
1012182
1012181
1014573
1017235
1014549 -02
1014901
2
3
QTY
4
HANGER, BRAKE CABLE ............................................................................................
SCREW, HEX HEAD CAP, 3/8 - 16 x 3 1/8 ....................................................................
NUT, DIMPLED LOCK, 3/8 - 16 .....................................................................................
BUSHING, URETHANE ................................................................................................
BUSHING, STEEL ........................................................................................................
PLATE, SPRING SHACKLE ..........................................................................................
KIT, SHOCK ABSORBER (INCLUDES ITEMS 9, 10, AND 11) .......................................
KIT, SHOCK ABSORBER CUSHION (INCLUDES 2 EACH OF ITEMS 10 AND 11) .........
ABSORBER, SHOCK ................................................................................................
RETAINER, SHOCK ABSORBER CUSHION .............................................................
CUSHION, SHOCK ABSORBER ...............................................................................
NUT, HEX HEAD, 3/8 - 24 .............................................................................................
SPRING, REAR LEAF ...................................................................................................
BOLT, “U” .....................................................................................................................
WASHER, FLAT, 7/16 ...................................................................................................
NUT, NYLON LOCK, 7/16 - 14 ......................................................................................
MOUNT, SHOCK, LEFT HAND .....................................................................................
MOUNT, SHOCK, RIGHT HAND ...................................................................................
RETAINER, LEAF SPRING ...........................................................................................
BUMPER, SUSPENSION OVERLOAD ..........................................................................
MOUNT, SUSPENSION OVERLOAD BUMPER .............................................................
SPACER, SUSPENSION OVERLOAD BUMPER ...........................................................
2
6
6
12
6
4
2
4
2
8
8
4
2
2
4
4
1
1
2
2
2
2
15-3
E
SAFETY DECALS
16
G
E
16
G
E
16-2
SAFETY DECALS
TOURALL
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
1016216
1018251 -01
1017057
1014883
1014782
1014783
2
3
QTY
GAS
QTY
ELEC
4
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
OPERATING INSTRUCTIONS ............................................................
KEY SWITCH ......................................................................................
PASSENGER WARNING ....................................................................
SAFE OPERATION WARNING ...........................................................
TOURALL (LEFT SIDE) ......................................................................
TOURALL (RIGHT SIDE) ....................................................................
1
1
2
1
1
1
1
1
2
1
1
1
16-3
16
G
E
16
G
E
16-4
SAFETY DECALS
TOURALL 16
ITEM
PART NO.
DESCRIPTION
1
1
2
1013677
1016109
3
4
5
6
7
1015476
1017257
1016062
1015475
1015474
2
3
QTY
GAS
QTY
ELEC
4
DECAL, BATTERY DANGER/POISON ............................................................
DECAL, WIPER SWITCH CAUTION
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) .........................
DECAL, GASOLINE DANGER ..........................................................................
DECAL, HOT MANIFOLD WARNING ................................................................
DECAL, PERIODIC SERVICE SCHEDULE .......................................................
DECAL, MOVING PARTS WARNING ...............................................................
DECAL, NEGATIVE FRAME GROUND WARNING ...........................................
1
1
1
1
1
1
1
1
16-5
G
E
16
G
E
16-6
SAFETY DECALS
RESORT VILLAGER 16
ITEM
PART NO.
DESCRIPTION
1
1
1
2
2
3
4
1018251- 02
1018251 -01
1016932
1016216
1016789
1014883
2
3
QTY
GAS
QTY
ELEC
4
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
KEY SWITCH (GASOLINE VEHICLE ONLY) .......................................
KEY SWITCH (ELECTRIC VEHICLE ONLY) ........................................
OPERATING INSTRUCTIONS (GASOLINE VEHICLE ONLY) ..............
OPERATING INSTRUCTIONS (ELECTRIC VEHICLE ONLY) ..............
PASSENGER WARNING ....................................................................
SAFE OPERATION WARNING ...........................................................
E
1
1
1
1
1
G
1
1
1
16-7
16
G
E
16-8
SAFETY DECALS
RESORT VILLAGER 16
ITEM
PART NO.
DESCRIPTION
1
1
1016109
2
3
4
5
6
7
8
9
1013677
1018304 -01
1015476
1017257
1016062
1015475
1015474
1016476 -01
2
3
QTY
GAS
QTY
ELEC
4
DECAL, WIPER SWITCH CAUTION
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) .........................
DECAL, BATTERY DANGER/POISON .............................................................
DECAL, POWERDRIVE GOLD ..........................................................................
DECAL, GASOLINE DANGER ..........................................................................
DECAL, HOT MANIFOLD WARNING ................................................................
DECAL, PERIODIC SERVICE SCHEDULE .......................................................
DECAL, MOVING PARTS WARNING ...............................................................
DECAL, NEGATIVE FRAME GROUND WARNING ...........................................
DECAL, TRANQUILITY ....................................................................................
G
E
1
1
1
2
1
1
1
1
1
1
16-9
16
G
E
16-10
SAFETY DECALS
TRANS-PORTER/TRANS-SENDER 16
ITEM
PART NO.
DESCRIPTION
1
1
2
2
3
3
4
5
1015539
1018251 -02
1018251 -01
1016932
1016216
1014883
1016757
2
3
QTY
GAS
QTY
ELEC
4
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
VEHICLE LOADING ............................................................................
KEY SWITCH (GASOLINE VEHICLE ONLY) .......................................
KEY SWITCH (ELECTRIC VEHICLE ONLY) ........................................
OPERATING INSTRUCTIONS (GASOLINE VEHICLE ONLY) ..............
OPERATING INSTRUCTIONS (ELECTRIC VEHICLE ONLY) ..............
SAFE OPERATION WARNING ...........................................................
SIDE FRONT ......................................................................................
1
1
1
1
1
1
2
1
1
2
16-11
G
E
16
G
E
16-12
SAFETY DECALS
TRANS-PORTER/TRANS-SENDER 16
ITEM
PART NO.
DESCRIPTION
1
1
2
1013677
1016109
3
4
5
6
7
8
9
1016725 -01
1016725 -02
1017257
1016757
1015476
1016726 -01
1016726 -02
2
3
QTY
GAS
QTY
ELEC
4
DECAL, BATTERY DANGER/POISON .............................................................
DECAL, WIPER SWITCH CAUTION
(FOR VEHICLES PRIOR TO SERIAL NUMBER 9529-445799) .........................
DECAL, TRANS-PORTER (RIGHT SIDE) ..........................................................
DECAL, TRANS-PORTER (LEFT SIDE) ...........................................................
DECAL, HOT MANIFOLD WARNING ................................................................
DECAL, SIDE FRONT ......................................................................................
DECAL, GASOLINE DANGER ..........................................................................
DECAL, TRANS-SENDER (RIGHT SIDE) ..........................................................
DECAL, TRANS-SENDER (LEFT SIDE) ...........................................................
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
16-13
G
E
16
G
E
16-14
SAFETY DECALS
TRANS-PORTER/TRANS-SENDER 16
ITEM
PART NO.
DESCRIPTION
1
1
2
3
4
5
6
7
8
1016789
1017078
1015539
1018304 -02
1016062
1013677
1015474
1015475
2
3
QTY
GAS
QTY
ELEC
4
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
DECAL,
PASSENGER WARNING ....................................................................
BED BOLT WARNING (TRANS-PORTER ONLY) ................................
TILT BED WARNING (TRANS-PORTER ONLY) ..................................
POWERDRIVE BLACK LABEL ............................................................
PERIODIC SERVICE SCHEDULE .......................................................
BATTERY DANGER/POISON .............................................................
NEGATIVE FRAME GROUND WARNING ...........................................
MOVING PARTS WARNING ...............................................................
2
1
1
1
1
1
1
2
1
1
2
1
16-15
G
E
MAINTENANCE AND SERVICE TOOLS
DESCRIPTION
PART NUMBER
ACCELERATOR PEDAL ADJUSTMENT TOOL ........................................................................................ 1018710-01
ADHESION PROMOTER - ARMORFLEX ...................................................................................................... 1016985
ARMORFLEX REPAIR KIT ............................................................................................................................ 1017295
BATTERY DISCHARGE MACHINE .......................................................................................................... 1018319-01
BATTERY TERMINAL PROTECTOR ............................................................................................................ 1014305
BATTERY THERMOMETER .......................................................................................................................... 1011767
BEARING AND OIL SEAL REMOVER ASSEMBLY ........................................................................................ 1016417
BEARING DRIVER SET ................................................................................................................................ 1016416
BEARING PULLER ...................................................................................................................................... 1012811
BEARING PULLER WEDGE ATTACHMENT ................................................................................................ 1012812
BRAKE ADJUSTING TOOL .......................................................................................................................... 1013582
CALIBRATION TEST MODULE ................................................................................................................ 1018871-01
CAM INSTALLATION TOOL .................................................................................................................... 1018084-01
CLUTCH ALIGNMENT TOOL ........................................................................................................................ 1014498
CLUTCH TOOL KIT ...................................................................................................................................... 1014510
COMMUNICATION DISPLAY MODULE .................................................................................................. 1018318-01
COMPRESSION GAUGE ........................................................................................................................ 1016410-01
ADAPTER .......................................................................................................................................... 1016410-02
CONTINUITY TESTER .................................................................................................................................. 1011273
DRIVE CLUTCH PULLER .............................................................................................................................. 1014496
DRY MOLY LUBRICANT .............................................................................................................................. 1012151
FLY WHEEL PULLER KIT ............................................................................................................................ 1016627
GEAR YOKE ................................................................................................................................................ 1016418
GUIDE RING REMOVAL TOOL ................................................................................................................ 1018256-01
GUIDE RING INSERTION TOOL .............................................................................................................. 1018255-01
HYDROMETER ............................................................................................................................................ 1011478
INTERNAL RETAINING RING PLIERS .......................................................................................................... 1013593
KEY SWITCH TOOL (FOR VEHICLES PRIOR TO SERIAL NUMBER 9522-436452) ...................................... 1012801
LOCTITE ................................................................................................................................................ 1018132-02
PIN EXTRACTOR TOOL .......................................................................................................................... 1018855-01
PISTON RING COMPRESSOR KIT .............................................................................................................. 1016414
PISTON RING PLIERS .................................................................................................................................. 1016415
RETAINING RING PLIERS - 45° EXTERNAL ................................................................................................ 1012549
RETAINING RING PLIERS - 90° INTERNAL .................................................................................................. 1012560
SAFETY FIRST CARD (50 PER PACK) .................................................................................................... 1018231-01
SEAL PULLER .............................................................................................................................................. 1012809
STARTER/GENERATOR BELT TENSION TOOL .......................................................................................... 1016867
STEERING COLUMN BEARING PRESS TOOL ............................................................................................ 1014264
STEERING COLUMN RETAINING RING TOOL ............................................................................................ 1014259
TACHOMETER ............................................................................................................................................ 1016112
TOUCH-UP PAINT - BEIGE .................................................................................................................... 1017097-01
TOUCH-UP PAINT - WHITE .................................................................................................................... 1017097-02
TOUCH-UP PAINT - GRAY ...................................................................................................................... 1017097-04
TOUCH-UP PAINT - RED ........................................................................................................................ 1017097-06
TOUCH-UP PAINT - DARK BLUE .............................................................................................................. 1017097-08
TOUCH-UP PAINT - DARK GREEN .......................................................................................................... 1017097-09
PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION.
17-1
17
G
E
17 MAINTENANCE AND SERVICE TOOLS
G
E
DESCRIPTION
PART NUMBER
TRANSMISSION TOOL KIT .......................................................................................................................... 1014115
TRANSAXLE PINION SEAL TOOL ................................................................................................................ 1014161
TRANSAXLE AXLE SEAL TOOL .................................................................................................................. 1014162
TUNE-UP KIT (FE 290) ............................................................................................................................ 1016110-02
TUNE-UP KIT (FE 350) ............................................................................................................................ 1016110-03
VALVE CLEARANCE ADJUSTER SCREW HOLDER .................................................................................... 1016413
VALVE GUIDE REAMER .......................................................................................................................... 1016412-01
ARBOR .............................................................................................................................................. 1016412-02
VALVE SEAT CUTTER HOLDER BAR .......................................................................................................... 1016551
VALVE SEAT CUTTER HOLDER .................................................................................................................. 1016552
VALVE SEAT CUTTER 45° (32MM DIAMETER) ............................................................................................ 1016553
VALVE SEAT CUTTER 45° (35MM DIAMETER) ............................................................................................ 1016554
VALVE SEAT CUTTER 32° (35MM DIAMETER) ............................................................................................ 1016555
VALVE SPRING COMPRESSOR ............................................................................................................ 1016411-01
VOLT OHM METER ...................................................................................................................................... 1011480
PLEASE REFER TO THE MAINTENANCE AND SERVICE MANUAL FOR PROPER TOOL APPLICATION.
17-2