Download 5006027 — 2005 Evinrude E

2005
™
Parts Catalog
40, 50 & 60HP Commercial (864 cc)
Evinrude E-TEC Models
© 2004 BRP US Inc. All rights reserved.
TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
40,50,60 COMM E-TEC
E40DRLSOR
E40DELSOR
E40DPLSOR
E50DPLSOR
E60WDRLSOS
E60WDRYSOS
ABOUT THIS CATALOG
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
For the latest service part number information visit
EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
d
Following Example for Reference Only
a
b
c
a
1
2
3
584348
351839
586774
4
5
6
N/A
586103
341512
BATTERY CABLE, 10ft. (3.M) (DR Models Only)
SCREW, Starter to C/C
New
STARTER SOLENOID Assy
(Solenoid Assy. included on DR, DE & DP models)
*DRIVE KIT
NS
**GROMMET, Starter solenoid mount
Opt.
BOLT, Double ended-Harness ground
A
1
2
1
1
2
1
e
f
g
c
A Only used on WR, WPR Models
"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
"*" Indicates parts are included in the preceding assembly.
b
EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".
c
d
e
f
g
"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
Additional part information.
"New" Indicates part and/or part number has been added or changed from previous model year.
"NS" Indicates part is Not Shown in illustration.
"Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
PAINT .................................................................................................................. 2
MODEL FEATURES ........................................................................................... 3
PARTS SHIPPED WITH ENGINE “IN BOX” ....................................................... 3
PROFILE DRAWING ........................................................................................... 4
2005 LITERATURE - ALL MODELS ................................................................... 5
DECALS .............................................................................................................. 6
ENGINE COVER ................................................................................................. 6
LOWER ENGINE COVER .................................................................................. 7
FUEL INJECTOR & IGNITION COIL .................................................................. 7
FUEL VAPOR SEPARATOR & PUMP ............................................................... 8
COOLING HOSES .............................................................................................. 8
OIL TANK & PUMP ............................................................................................. 9
FUEL LIFT PUMP ............................................................................................... 9
EMM, STATOR, & FLYWHEEL ........................................................................ 10
STARTER & SOLENOID (DE & DP MODELS) ................................................ 10
THROTTLE BODY & INTAKE MANIFOLD ....................................................... 11
CYLINDER/CRANKCASE GASKET KIT .......................................................... 11
SHIFT LEVER & LINKAGE (DR & W MODELS) .............................................. 12
THROTTLE & SHIFT LINKAGE ........................................................................ 12
CYLINDER/CRANKCASE ................................................................................. 13
CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES ......... 13
CYLINDER HEAD & THERMOSTAT ................................................................ 14
CRANKSHAFT & PISTONS .............................................................................. 14
TRIM & TILT RELAY ......................................................................................... 15
TRIM & TILT HYDRAULIC ASSEMBLY ........................................................... 15
ENGINE ELECTRICAL HARNESS .............................................................. 16-17
STEERING ARM ............................................................................................... 18
REMOTE STEERING LINK (ACCESSORY) .................................................... 18
SWIVEL & STERN BRACKET (DE, DR & W MODELS) .................................. 19
SWIVEL & STERN BRACKET (DP MODEL) .................................................... 20
EXHAUST ADAPTER & INNER HOUSING ...................................................... 21
EXHAUST HOUSING ....................................................................................... 22
TILLER ARM (DR & W MODELS) .................................................................... 23
GEARCASE ................................................................................................. 24-25
RECOIL STARTER (DR & W MODELS) .......................................................... 26
ELECTRIC START KIT (ACCESSORY) ........................................................... 27
FUEL HOSE & PRIMER (ACCESSORY) ......................................................... 27
FUEL TANK - 6 GALLON - (ACCESSORY) ..................................................... 27
TILLER UPGRADE KIT (ACCESSORY)...................................................... 28-29
TILLER UPGRADE SYSTEMCHECK™ HARNESS KIT (ACCESSORY) ........ 30
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ........................ 31
PROPELLERS & HARDWARE (STAINLESS STEEL) (ACCESSORY) ........... 32
QUICK REFERENCE - SERVICE PARTS & ACCESSORIES ......................... 33
1
40,50,60 COMM E-TEC
TABLE OF CONTENTS
LITERATURE
5005968
5005969
215639
215641
215658
215659
5005924
SERVICE MANUAL – ENGLISH
SERVICE MANUAL – FRENCH
OPERATOR’S GUIDE 40/50HP – ENGLISH
OPERATOR’S GUIDE 40/50HP – FRENCH
OPERATOR’S GUIDE 60HP Commercial – ENGLISH
OPERATOR’S GUIDE 60HP Commercial – FRENCH
SPECIAL TOOLS CATALOG
PAINT
COLOR
SPRAY CAN P/N
PPG #
APPLICATION
PRIMER
BLACK
771172
771179
DP40401
9696
BLUE
351907 (New for 2005)
SAC61243
Primer used on midsection and gearcase.
Paint used on engine cylinder/crankcase.
Upper & Lower Engine Cover color is molded into the
part. These parts require no paint. Paint used on midsection and gearcase..
2
MODEL FEATURES
All Models
Cylinder
Configuration
Fuel
Induction
Charging
Color
2 Cylinder
E-TEC
25 Amp
Blue
Model Specific
Model Number Shaft Length
E40DRLSOR
E40DELSOR
E40DPLSOR
E50DPLSOR
20 in.
20 in.
20 in.
20 in.
Starting
Steering
Rope
Electric
Electric
Electric
Tiller
Remote
Remote
Remote
Manual Tilt
Manual Tilt
Power Tilt
Power Tilt
Tiller
Tiller
Manual Tilt
Manual Tilt
Commercial Models, Chrome Water Pump
E60WDRLSOS
20 in.
Rope
E60WDRYSOS
22.5 in.
Rope
Trim/Tilt
P/N
Name of Part
Qty
Application
P/N
215639
215638
215658
318572
328702
328702
333774
333774
337586
346150
173699
378347
OPERATOR'S GUIDE - ENGLISH
OPERATOR'S GUIDE - ENGLISH
OPERATOR'S GUIDE - ENGLISH
CAP, TRANSOM SCREW
WASHER, THROTTLE CABLE
WASHER, SHIFT CABLE
CLIP, THROTTLE CABLE
CLIP, SHIFT CABLE
NUT,STEERING CABLE WIPER
CLAMP, FUEL HOSE INLET (18.5mm)
STEERING CONNECTOR KIT
ROPE AY,STARTER - EMERGENCY
1
1
4
1
1
1
1
1
1
1
1
All Models Except 40DR & 60W
40DR Model
60W Models
All Models
All Models
All Models
All Models
All Models
All Models
All Models
All Models Except 40DR & 60W
All Models
5006139
122877
172908
308688
329904
351272
552906
5005034
127084
314502
315810
314503
PROPELLER HARDWARE KIT
*BUSHING,THRUST
*PIN,COTTER
*SPACER,PROPELLER NUT
*NUT, PROPELLER
1
1
1
1
1
394219
310702
315774
328594
303776
334427
203360
309192
315776
TRANSOM MOUNT KIT
*NUT,LOCK
*PAD
*PLATE,TRANSOM
*SCREW
*SCREW
*TIE STRAP
*WASHER,FLAT
*WASHER
4
2
1
4
4
1
2
2
307551
311598
314502
314503
315810
318544
324981
775635
177001
332089
334897
N/A
396723
438017
177151
40DR,
40DR,
40DR,
40DR,
40DR,
40DR,
40DR,
40DR,
40DR,
All
All
All
All
All
Models
Models
Models
Models
Models
DE
DE
DE
DE
DE
DE
DE
DE
DE
&
&
&
&
&
&
&
&
&
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
3
Name of Part
Qty
Application
TILT ASSIST KIT
*PIN
*CYLINDER AY
*WASHER
*BUSHING
*PIN
*PIN,COTTER
1
1
1
2
2
1
2
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
SCREW, GEARCASE OIL
WASHER, GEARCASE SCREW
PIN, PROPELLER NUT
NUT, PROPELLER
SPACER, PROPELLER NUT
SCREW, GEARCASE OIL
SEAL, IMPELLER HOUSING
FUEL HOSE & PRIMER BULB
FUEL TANK 6 GALLON
CLIP,RETAINER - THROTTLE CABLE
KEY, IMPELLER
EMERGENCY TOOL KIT
IMPELLER, WATER PUMP
BOWL & HSG, FUEL FILTER
PROPELLER 13.75 X 15
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
40DR & 60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
60W Models
40,50,60 COMM E-TEC
PARTS SHIPPED WITH ENGINE “IN BOX”
PROFILE DRAWING
26 5/8 in. (675.64mm)
51 1/2 in. (1308.1mm)
26 1/4 in. (665.48mm)
60°
16 1/2 in. (419.1mm)
Manual Tilt Models
15 1/4 in. (386.08mm)
14 in
. (355
.6mm
)
24 5/8 in. (624.84mm)
63° Maximum Tilt
5° TILT UNDER
68° Total Tilt Range
All Evinrude® / Johnson® outboards are designed
to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.
15 1/4 in. (368.08mm)
26 5/8 in.(675.64mm)
51 1/2 in. (1308.1mm)
26 1/4 in. (665.48mm)
72°
16 1/2 in. (419.1mm)
Power Trim & Tilt Models
14 in
. (355
.6mm
)
24 5/8 in. (624.84mm)
61° Maximum Tilt
4° TILT UNDER
65° Total Tilt Range
ALL MEASURMENTS BASED ON:
TRANSOM ANGLE 14°
TRANSOM THICKNESS 2 3/8 in. (60.32mm) MAXIMUM
4
GRAPHICAL REPRESENTATION ONLY:
ALL DIMENSIONS ± 1/4 in. (6.35mm)
2005 LITERATURE - ALL MODELS
2 Stroke Models
3.5 HP
6 & 8 HP
9.9/15 HP
15 HP Commercial
25/30 HP Rope
25/30 HP Tiller Electric
25/30 HP Remote
25 HP Commercial
40 HP Rope
50 HP Remote
40 HP E-TEC Rope
40-50 HP ETEC Remote
60 HP E-TEC Commercial
75/90 HP E-TEC
55 HP Commercial 20 in.
55 HP Commercial 22.5 in.
115 HP Commercial
90 - 115 HP Carbureted
135 - 175 HP Carbureted
100 - 115 HP D.I.
135 - 175 HP D.I.
200 - 250 HP D.I.
200 - 250 HP E-TEC
French
Operator's
Guide
215587
215589
215597
215597
215593
215593
215595
215593
215599
215601
215638
215639
215568
215642
215603
215603
215605
215605
215605
215610
215610
215610
215645
215588
215590
215598
215598
215594
215594
215596
215594
215600
215602
215640
215641
215659
215643
215604
215604
215606
215606
215606
215611
215611
215611
215647
4 Stroke Models
Part Catalog
English
Service
Manual
French
Service
Manual
5006019
5006020
5006021
5006021
5006022
5006023
5006024
5006022
5006025
5006025
5006027
5006027
5006027
5006028
5006029
5006029
5006030
5006030
5006031
5006032
5006033
5006035
5006061
5005962
5005962
5005964
5005964
5005964
5005964
5005964
5005964
5005966
5005966
5005968
5005968
5005968
5005970
5005972
5005972
5005974
5005974
5005974
5005976
5005976
5005978
5006059
5005963
5005963
5005965
5005965
5005965
5005965
5005965
5005965
5005967
5005967
5005969
5005969
5005969
5005971
5005973
5005973
5005975
5005975
5005975
5005977
5005977
5005979
5006060
English
French
Operator's Operator's
Guide
Guide
Description
4/5/6 HP
9.9/15 HP Rope
9.9/15 HP Remote
25 HP Rope & Tiller Electric
25 HP Remote
30 HP Rope & Tiller Electric
30 HP Remote
40/50 HP
60/70 HP
90/115 HP
140 HP
200/225 HP
5035751
5035753
5035755
5035769
5035771
5035757
5035759
5035761
5035763
5035765
5035765
5035767
5035752
5035754
5035756
5035770
5035772
5035758
5035760
5035762
5035764
5035766
5035766
5035768
Part
Catalog
English
Service
Manual
French
Service
Manual
5006036
5006037
5006037
5006038
5006038
5006038
5006038
5006039
5006040
5006041
5006042
5006043
5005988
5005990
5005990
5005992
5005992
5005992
5005992
5005994
5005996
5005998
5005998
5006000
5005989
5005991
5005991
5005993
5005993
5005993
5005993
5005995
5005997
5005999
5005999
5006001
Literature Sets
Description
P/N
2005 Part Catalog Set - Paper
2005 Part Catalog Microfiche Set
Illustrated Parts & Accessory Catalog
2005 Genuine Parts Accessory Parts Dealer Catalog
2004 Part Catalog CD (PDF Set)
2005 Part Catalog CD (PDF Set)
2005 English Service Manual Set - 2 Stroke
2005 French Service Manual Set - 2 Stroke
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC
2005 English Service Manual Set - 4 Stroke
2005 French Service Manual Set - 4 Stroke
5006044
5006045
5006046
778880
5006072
5006075
5005980
5005981
5005982
5005983
5005984
5005985
Shop Catalogs
Description
P/N
2004 Special Tools Catalog
1913-2005 Model Number Reference Guide
2005 Warranty Procedures & Flat Rate Guide - English
2005 Warranty Procedures & Flat Rate Guide - French
Predelivery & Installation Guide - All Models - English
Predelivery & Installation Guide - All Models - French
5
5005924
5006145
5006217
5006218
5006079
5006121
40,50,60 COMM E-TEC
Description
English
Operator's
Guide
DECALS
EPC3695
2
1
Ref
P/N
1 215536
Name of Part
EVINRUDE - Front/Rear
Qty
2
Included with "ENGINE COVER Assy"
2
3
215331
LENS, BOMBARDIER logo
2
Included with "ENGINE COVER Assy"
3
215537
EVINRUDE E-TEC - Port
1
Included with "ENGINE COVER Assy"
4
215538
EVINRUDE E-TEC - Starboard
1
Included with "ENGINE COVER Assy"
5
215559
4
STRIPE, - Port
1
Included with "ENGINE COVER Assy"
6
215560
STRIPE - Starboard
1
Included with "ENGINE COVER Assy"
7
8
9
10
11
12
13
5
6
7
"40" HP Front/Rear
"50" HP Front/Rear
EVINRUDE "EU" 2006 (Not W models)
SHIFT, Instruction - (DR & W Models)
OWNER, Attention
"60" HP Front/Rear (W Models only)
"Commercial", Decal (W Models only)
2
2
1
1
1
2
2
10
9
8
215532
215533
215558
333979
334435
215534
215652
11
12
13
ENGINE COVER
EPC3696
1
Re
P/N
Name of Part
Qty
1 285603 ENGINE COVER Assy - (DR & W Models) NS 1
4
2
1
2
3
4
5
350664
350665
350667
351127
1
1
1
1
*HOOK, Latch-Starboard
*HOOK, Latch-Port
*SEAL
*INSULATION, Sound - (DR & W Models)
Not Shown
7
6
1
When ordering "ENGINE COVER Assy"
also order appropriate "HP" decals.
285604 ENGINE COVER Assy - (DE, DP Models)
When ordering "ENGINE COVER Assy"
also order appropriate "HP" decals.
6
5
3
350668 *INSULATION, Sound - (DE, DP Models)
6 350966 *BRACKET, Latch
7 351033 *SCREW, Bracket
8 351993 *SEAL, Rear edge guard
5
Used on P/N 285603 Cover Only.
6
1
NS
2
4
1
LOWER ENGINE COVER
EPC3697
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
P/N
5005165
330234
342191
350770
5004576
5005290
5005291
351029
5005166
330234
342191
350772
351195
5005290
5005291
351232
331896
Name of Part
LOWER COVER Assy, Port
*WASHER, Spring
*SCREW, Latch
*INSULATION, Sound-Port
*VALVE, Drain
*LATCH
*LATCH HANDLE
*PLATE, Valve
LOWER COVER Assy, Starboard
*WASHER, Spring
*SCREW, Latch
*INSULATION, Sound - Starboard
*INSERT, Nut
*LATCH
*LATCH HANDLE
GROMMET, Water exit
SEAL, Trim & tilt leads plug
18
Qty
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
26,27,28
25
23
351376
350501
350771
332413
335694
351152
586789
26
27
28
29
30
3011148
3011149
3011156
334656
321452
GROMMET, Control cable (DR & W Models)
GROMMET, Steering arm
GROMMET, Trim & tilt leads (DP Models)
MOUNT, Lower cover
PLUG, Trim & tilt switch (DE, DR & W Models)
SCREW, Port cover to starboard cover
SWITCH, Trim and tilt lower cover
14 10
11
29
30
17
1
15
13
21
20
24
13
21
6
7
2
16
3
24
1
(DE, DP Models)
18
19
20
21
23
24
25
13
19
(DE, DR & W Models)
18 350500 GROMMET, Control cable
9
13
24
1
1
1
4
1
8
1
12
5
8
4
(DP Models)
*CONTACT, Tab (DP Models)
*SEAL, Wire (DP Models)
CONNECTOR, 3 Terminal (DP Models)
NUT, Switch (DP Models)
GROMMET, Shift rod
3
3
1
1
1
FUEL INJECTOR & IGNITION COIL
EPC3698
22
P/N
Name of Part
Qty
500620 FUEL INJECTOR Assy
New 2
1
3011156 *HOUSING, 3 pin terminal
3011148 *TERMINAL, Pin
3
3011149 *SEAL, Lead
3
5005803 *INJECTOR SEAL KIT
1
350361 **RING, Crush
1
1
349291 **O-RING, Outer injector
1
349292 **O-RING, Inner injector
350779 **O-RING, Fuel rail
2
2
351125 INSULATOR, Fuel injector to cyl head
2
350775 BRACKET, Fuel rail to housing
2
315287 SCREW, Bracket to housing
3011292 ANCHOR, Elec connector to bracket
2
4
350995 SCREW, Injector to cylinder head
4
328708 WASHER, Injector screw
586817 IGNITION COIL
2
3011149 *SEAL, Lead
1
3011148 *TERMINAL, Pin
1
8
328703 WASHER, Ignition coil screw
2
328701 LOCK WASHER, Ignition coil screw
4
331025 SCREW, Ignition coil
2
5005783 HIGH TENSION LEAD Assy
2
3011345 RETAINER, High tension lead to hose
17
18
19 21
19
20
16
23
10
1
2,3,4
5
6 7
8
13
15
9
12
7
11
14
40,50,60 COMM E-TEC
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
FUEL VAPOR SEPARATOR & PUMP
10 9
11
1
EPC3699
Ref
P/N
1 5005177
2 329518
3 510487
4 344848
5 317893
6 348562
7 5005344
8 350779
9 5005343
10 350779
11 302325
12 328700
13 329518
14 335328
15 320107
16 320107
17 350792
18 348561
19 772572
7
8
5 6
5
12
12 13 14
4
3 2
15
25
23
22
26
20 350998
21 351226
22 5005266
23 351009
24 312455
25 907833
26 346150
26 346150
26 346150
26 346150
27 346785
28 345701
29 348939
30 5005459
31 331649
32 438793
26
24
17
18
26
26
27
26
19
30
16
32
21
20 26
28 26
26 29 31
Name of Part
Qty
FUEL VAPOR SEPARATOR/ PUMP Assy 1
*GROMMET , Vapor separator mount
1
RING RETAINING, Stud
1
1
STUD MOUNT, Vapor separator to C/C
TIE STRAP, Vapor separator vent hose
2
HOSE, Vapor separator to reed plate vent 1
1
FUEL RAIL Assy, Supply
*O-RING, Fuel rail
3
FUEL RAIL Assy, Return
1
*O-RING, Fuel rail
3
SCREW, Vapor separator to C/C
2
4
WASHER, Vapor separator to C/C
GROMMET, Vapor separator to C/C
2
SPACER, Vapor separator to C/C grommet 2
TIE STRAP, Fuel rail
2
TIE STRAP, Fuel pump pulse hose
1
1
HOSE, Fuel pump to fuel filter
1
HOSE, Fuel filter to vapor separator
HOSE, Fuel pulse (1/4in. - Bulk Roll 25 ft.)
AR
(Qty 1) - length 4.0in.(101.6mm)
HOSE, Oil tee to fuel pump
1
HOSE, Fuel inlet to tee
1
FILTER, Fuel
1
CLAMP, Fuel filter to C/C
1
1
SCREW, Fuel filter clamp to C/C
1
TIE STRAP, Fuel filter to clamp
HOSE CLAMP, Tee to fuel Inlet (18.5mm) 2
2
HOSE CLAMP, Filter (18.5mm)
2
HOSE CLAMP, Pump to filter (18.5mm)
HOSE CLAMP, Inlet hose to tee (18.5mm) 2
1
HOSE CLAMP, Pump pulse (14.5mm)
FITTING. Oil check valve to fuel inlet tee
1
CONNECTOR, Fuel inlet to hose
1
1
CONNECTOR, Hose to vapor separator
CAP, Fuel connector storage
1
CONNECTOR, Fuel inlet to hose
1
DR, WDR Models
COOLING HOSES
EPC3703
10
Ref
1
2
3
4
5
6
7
8
9
10
9
3
9
9
9
4
9
1
6
9
9
9
1
7
8 9
9
5
2
9 9
8
P/N
338896
333390
350999
351265
351266
351267
351268
350819
320107
330272
Name of Part
FITTING, Water hose tee
HOSE, Tee to tee water exit
HOSE, C/C water to EMM
HOSE, EMM water outlet to tee
HOSE, Tee to separator water inlet
HOSE, Separator outlet water to tee
HOSE, Tee to water exit fitting
FITTING, Water exit
TIE STRAP
FITTING, Water
Qty
2
1
1
1
1
1
1
1
12
1
OIL TANK & PUMP
EPC3701
Ref
P/N
1 5005175
2 351416
3 351159
4 5005179
5 351037
6 512937
7 350323
8 776892
3
Name of Part
Qty
OIL TANK & PUMP Assy
1
1
*SEAL, Pump to tank
1
*CLAMP, Pump to tank - 60.5mm
*OIL CAP Assy
1
1
**O-Ring
*SLEEVE, Braided oil to manifold
2
*SLEEVE, Braided oil to check valve
1
AR
*HOSE, Oil (.093in. - Bulk Roll 25 ft.)
(Qty 2) - length 20.0in. (508mm)
8A 776892 *HOSE, Oil (.093in. - Bulk Roll 25 ft.)
AR
(Qty 1) - length 23.0in. (584mm)
9 351578 *HOSE, Support
5
10 5001110 *VALVE, Oil check
1
11 349516 *CLAMP, Hose to check valve - (11.3mm) 1
AR
12 772571 *HOSE, Oil (5/32in. - Bulk Roll 25 ft.)
(Qty 1) - length 3.0in. (76mm)
13 351411 *RETAINER, Oil tank hose
1
14 343245 *SCREW, Oil tank retainer
3
1
15 348838 CLAMP, Hose to fuel tee - (10.5mm)
16 317893 TIE STRAP, Oil hose to manifold
3
4
17 338558 SPACER, Flanged
18 333040 GROMMET
4
19 328703 WASHER, Oil tank mount
4
20 337710 SCREW, Oil tank
1
21 325115 SCREW, Oil tank/EMM mount
2
22 341011 SCREW, Oil tank/EMM mount
1
1
23 350990 BRACKET, Oil tank mount to injector
24 3011347 CLIP, Oil tank elec. connector to flywheel 1
cover
25
26
351520
351519
2
24
6
8
25 16
26
*IMPORTANT*
*IMPORTANT*
This outboard has
been programmed
®
for use of
Evinrude®/Johnson
TCW3RL OIL
is outboard has
Th
been programmed
for use of
rude®/Johnson®
Evi XD100™ oil.
n your Dealer if
See
See your Dealer if
you decide to
discontinue using
Evinrude/Johnson
TCW3RL OIL
Refer to the
Operator’s Guide for
Oil Requirements.
P/N 351520
8A
8
4
you decide to
discontinue using
Evinrude/Johnson
XD100 oil.
Refer to the
Operator’s Guide for
Oil Requirements.
9
10
11
15
P/N 351520
7
12
13
1
5
14
1
1817
19
17
18
19
(DE, DP Models)
EMM Oil program tag, XD100 oil
EMM Oil program tag, TCW3RL oils
23
20
22
21
1
1
FUEL LIFT PUMP
A
A
A
A
A
A
A
Qty
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
9
5
3
22
2
8
6
4
7
21
13
1
20
10
17 18
19
16
16
11
12
9
15
14
23
Fuel Pump
Repair Kit
40,50,60 COMM E-TEC
EPC3700
Ref
P/N
Name of Part
1 5005462 FUEL LIFT PUMP Assy
2 330061 *SCREW, Inlet cap
3 335335 *CAP, Inlet
4 324660 *O-RING, Inlet screw
5 319528 *O-RING, Cap
6 312675 *SCREEN, Filter
7 329892 *SCREW, Housing
8
N/A
*COVER, Fuel pump
9
N/A
*GASKET, Cover
10
N/A
*HOUSING, Valve
11 305739 *O-RING, Outlet fitting
12 350971 *FITTING, Outlet
13 332678 *DIAPHRAGM
14
N/A
*GASKET, Diaphragm to outer hsg
15
N/A
*HOUSING & FITTING Assy
16 335334 *VALVE, Check
17 312676 *NUT, Tee
18 315255 *SPRING, Diaphragm
19 304094 *SUPPORT, Diaphragm spring
20
N/A
*SUPPORT, Air dome spring
21
N/A
*SPRING, Air dome
22 314417 SCREW, Pump to C/C
23 438616 REPAIR KIT, Fuel lift pump
A Included in "FUEL PUMP REPAIR KIT" P/N 438616
EMM, STATOR, & FLYWHEEL
11
10
EPC3706
10A
Ref
1
2
3
4
5
6
7
8
8A
9
10A
10
10
11
12
12
13
14
15
16
17
18
19
12
10
15
6
13
14
8
8A
9
1
7
2 3
16
333040
338558
333710
328703
514022
350992
329267
330441
586765
351618
315656
315656
350854
351254
350556
350973
351002
967545
586766
3011148
3011149
3011158
Name of Part
Qty
EMM (Call Dealer Support Services)
1
3
ISOLATOR, EMM to water cover
3
SPACER, Isolator-EMM mounting
SCREW, Lower-EMM to cover
1
WASHER, EMM mounting
1
1
RETAINER, Spare fuse
SCREW, Stator to C/C
3
1
NUT, Flywheel
WASHER, Flywheel nut
New 1
FLYWHEEL
1
SCREW, Elec.cover (DR & W Models only) 2
SCREW, Elec.cover (DR & W Models only) 2
4
SCREW, Elec.cover (DE, DP Models)
COVER , Electrical connectors
1
FLYWHEEL COVER (DR & W Models only) 1
FLYWHEEL COVER
1
3
GROMMET, Cover
3
SCREW, Cover (DE, DP Models)
1
FUSE, Spare 10 AMP
STATOR Assy
1
6
*CONTACT, Tab
*SEAL , Lead
6
1
*CONNECTOR, 6 position
3
5 2
4
17,18,19
P/N
STARTER & SOLENOID (DE & DP MODELS)
EPC3705
1
Ref
P/N
1 586768
342721
385952
387937
585264
585266
585270
586101
2 584348
3 351839
4 321465
5 328740
6 328701
7 351827
8 341512
9 328740
10 394925
11 586774
10
5 6
8 15
11
3 4
56
12 13
74
3 4
14 15
2
6
9
Name of Part
Qty
STARTER MOTOR Assy
1
**RING, Starter drive (Not Shown)
1
**BRUSH & SPRING SET (Not Shown)
1
**BOLT, Housing (Not Shown)
2
**CAP, Drive end (Not Shown)
1
**CAP, Commutator (Not Shown)
1
**ARMATURE Assy (Not Shown)
1
**DRIVE KIT (Not Shown)
1
BATTERY CABLE, 10ft. (3.M)
1
SCREW, Starter to C/C
New 2
LOCK WASHER, Starter screw to C/C New 3
NUT, Double ended bolt
2
LOCK WASHER, Double ended bolt
3
BOLT, Double ended-Battery ground New 1
BOLT, Double ended-Harness ground
1
NUT, Starter cable
1
CABLE, Starter to solenoid
1
STARTER SOLENOID Assy
1
Included on ALL models.
12
13
14
15
10
N/A
N/A
321472
331259
331979
328703
*GROMMET, Starter solenoid mount
*SPACER, Starter solenoid mount
NUT, Starter solenoid cable
WASHER LOCK, Starter solenoid cable
SCREW, Starter solenoid to C/C
WASHER, Starter solenoid mount
2
2
3
3
1
2
THROTTLE BODY & INTAKE MANIFOLD
EPC3704
Ref
P/N
1 5005149
2 328765
3 350649
4 332226
5 332226
6 351752
7 350805
8 309776
9 586785
10 3011148
11 3011149
12 3011156
13 3010673
14 332226
15 397336
16 333677
17 350553
18 5005279
19 348471
20 349181
21 351216
22 324334
23 350552
24 908045
25 586671
26 5005188
27 351970
28 329110
29 350548
30 314021
31 5005193
32 340840
33 439922
34 328701
35 310441
36 350657
37 328724
38 351708
Name of Part
Qty
THROTTLE BODY Assy
1
1
*CLIP, Throttle shaft to throttle body
1
*POINTER, Timing
1
*SCREW, Timing pointer
*SCREW, CPS
1
*SPRING, Throttle return
New 1
1
*GASKET, Air temperature sensor
*LOCK WASHER, TPS screw
2
1
*SENSOR, Crankshaft position (CPS)
**CONTACT TAB
1
**SEAL, Wire
2
1
**CONNECTOR, 3 position
1
*SENSOR, Air temperature
2
*SCREW, Air temperature sensor
2
REED VALVE Assy
4
SCREW, Reed valve to reed plate
GASKET, Reed valve to C/C
2
1
REED PLATE Assy
1
FITTING, Upper C/C vent to reed plate
FITTING, Reed plate vent to Vap. Sep.
1
1
FITTING, Reed plate-idle air inlet
2
SCREW, Reed plate to C/C
1
GASKET, Throttle body to reed plate
2
SCREW, Throttle position sensor
SENSOR, Throttle position (TPS)
1
THROTTLE LEVER
1
THROTTLE LEVER & BUSHING
1
10
SCREW, Trottle body/reed plate to C/C
2
SEAL, Air silencer to throttle body
BUMPER, Air silencer
2
1
AIR SILENCER Assy
SEAL, Air silencer fastener
1
FASTENER, Air silencer
1
1
LOCK WASHER, Clamp
CLAMP, CPS lead
1
RETAINER, Trunnion
1
1
SCREW
TPS GASKET
New 1
19
15
18
16
23
17
21
20
24
8
3
4
22
25
38
26
27
9
5
10,11,12 30
35
14 13 7
37
1
36
2 6 34
31
28
29
32
33
EPC3773
Ref
P/N
1 5005907
5005803
350361
349291
349292
350779
350553
350552
350805
350629
314728
347245
335523
331188
335981
339044
350630
337085
338518
351082
351018
337030
Name of Part
Qty
POWERHEAD GASKET & SEAL KIT
1
*INJECTOR SEAL KIT
2
**RING, Crush
1
**O-RING, Outer injector
1
**O-RING, Inner injector
1
**O-RING, Fuel rail
2
*GASKET, Reed valve to C/C
2
*GASKET, Throttle body to reed plate
1
*GASKET, Air temperature sensor
1
*GASKET, Cylinder water cover
1
*O-RING, Pressure relief valve to C/C
1
*SEAL, Pressure relief valve plunger
1
*O-RING, Cylinder head
2
*O-RING, Thermostat cover
1
*SEAL, T-Stat cylinder head to C/C
1
*GASKET, T-Stat to cylinder head
1
*O-RING, Sleeve to crankshaft
1
*SEAL, Lower crankshaft seal housing
1
*O-RING, Seal housing-lower-cyl block 1
*SEAL OIL, Crankshaft-upper
1
*GASKET, Adapter to powerhead
1
*SLEEVE, Lower crankshaft
1
CYLINDER/CRANKCASE
GASKET
AND SEAL KIT
1
11
40,50,60 COMM E-TEC
CYLINDER/CRANKCASE GASKET KIT
SHIFT LEVER & LINKAGE (DR & W MODELS)
EPC3721
6
9
7
2
10
8
1
3
2
4
5
Commercial Models
13
7
6
Ref
1
2
3
4
5
6
7
P/N
334814
327400
334815
330266
318611
313022
328703
8
9
10
11
12
13
350488
334119
334373
340532
313607
314125
Name of Part
*LEVER, Shift
*WASHER
*BUSHING, Shift lever
*WASHER
*SCREW, Shift lever
*LOCK NUT
*WASHER
Qty: 1 for "W" Models
*SHIFT ROD
*CONNECTOR, Shift rod
*BUSHING, Shift rod trunnion
LEVER, Shift ("W" Models)
FITTING ("W" Models)
BUSHING ("W" Models)
Qty
1
2
1
1
1
1
2
1
1
1
1
1
2
11
12
THROTTLE & SHIFT LINKAGE
3
7
8
13
2
1
9
EPC3708
Ref
P/N
1 347338
2 553766
3 5005239
4 908398
5 5005625
7 347338
8 127386
9 324678
10 432639
11 5005187
12 908398
13 350600
14 333774
15 350895
16 553766
17 5005230
18 331224
19 330265
20 315081
21 332226
22 350611
23 328724
24 5005238
25 340955
26 315164
27 334241
28 334338
30 312708
31 350614
32 328695
33 302290
34 327590
35 586780
36 334192
37 303851
38 202026
39 330145
11
12
10
5
4
14
15
16
20
18
14
14
17 22
35
25
28
26 27
21
23
36
37
30
24
31 33 34
38 39 32
19
12
Name of Part
SCREW, Cam to intake
WASHER, Screw to throttle cam
THROTTLE CAM
WASHER, Throttle cam to C/C
LINK, Cam to shaft-TPS
SCREW, Throttle lever to C/C
WASHER, Screw to throttle lever
O-RING, Roller sleeve
ROLLER, Cam
THROTTLE LEVER
WASHER, Throttle lever to C/C
SPRING, Throttle lever return
CLIP
SCREW, Shift arm to C/C
WASHER, Screw to shift lever
SHIFT LEVER
LINK, Shift shaft to shift lever
WASHER, Lever to C/C
BUSHING, Shift lever
SCREW, Safety switch mount
BRACKET, Safety switch
SCREW, Detent to shift lever
LEVER & SHAFT Assy, Shift
DETENT, Shift lever
BALL, Shift detent
GUIDE, Shift detent ball
SPRING, Detent guide
BUSHING, Shift shaft lever
LEVER, Shift shaft to rod
SCREW, Shift lever C/C
WASHER, Shift lever to rod
SCREW PIN, Shift lever to rod
SWITCH, Neutral safety
SCREW, Switch to bracket
WASHER, Safety switch to bracket
WASHER, Shift shaft to C/C
PIN, Shift lever to C/C
Qty
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
1
2
2
1
1
CYLINDER/CRANKCASE
EPC3710
Ref
P/N
1 5005507
2 305070
3 314616
4 330272
5 331450
6 332406
7 346237
8 350836
9 552938
10 308688
11
12
13
14
15
16
17
18
19
A
324334
351329
310439
350629
350628
302325
328701
316355
316487
12
1
Name of Part
Qty
CYLINDER/CRANKCASE Assy
1
*TAPER PIN, Crankcase to cyl assy
1
*STUD, C/C mount
1
*FITTING, Cyl water hose to EMM
1
*DOWEL PIN, Main crankshaft bearing
2
*PIN, Lower cover mount
4
*WATER DAM, Cylinder assy
1
*STUD, Cyl to C/C
6
*NUT, C/C Stud
6
*WASHER, C/C Stud nut
6
*FITTING, Oil recirculation elbow
A 3
*FITTING, Oil inlet
A 2
*FITTING, Oil recirculation-upper
A 1
*FITTING, Oil recirculation elbow
A 2
*FITTING, Oil recirculation-upper vent A 1
*PLUG, Water pressure
A 1
*FITTING, Fuel pulse
A 1
SCREW, Crankcase to cylinder assy
8
CAP, Protective
1
CLAMP, Harness
3
GASKET, Water cover
1
WATER COVER
1
SCREW, Water cover
13
LOCKWASHER
2
NUT, Cylinder stud
1
RETAINER, Harness clamp
New 1
7
8
4
2
10
5
9
6
11
3
18
6
19
14
17
15
13
17 16
13
13
See "CYLINDER/CRANKCASE FITTINGS & OIL
RECIRCULATION HOSES"
CYLINDER/CRANKCASE FITTINGS & OIL RECIRCULATION HOSES
EPC3702
2
3
4
5
6
7
8
9
10
11
9
Qty
AR
348478
348471
344821
328932
346137
348471
332135
320107
345854
CHECK VALVE, In line oil recirculation
FITTING, Oil recirculation elbow
FITTING, Oil inlet
FITTING, Oil recirculation-upper
FITTING, Oil recirculation elbow
FITTING, Oil recirculation-upper vent New
PLUG, Water pressure
TIE STRAP
FITTING, Fuel pulse
10 7
1
(Qty 2) upper - length 7.5in. (190mm)
(Qty 1) lower transfer - length 6.0in. (152mm)
772571 HOSE, Oil (5/32in. - Bulk Roll 25 ft.)
AR
(Qty 1) upper transfer - length 1.5in. (38mm)
(Qty 2) lower - length 2.6in. (66mm)
(Qty 1) vent - length 3.75in. (95.2mm)
10
3
4
10
11
3
3
2
1
2
1
1
14
1
2
10
4
10
2
10
3
10
10
2
8
6
10
10
1
5
10
3
10
1
10
7
13
4
10
2
40,50,60 COMM E-TEC
Ref P/N
Name of Part
1 776892 HOSE, Oil (.093in. - Bulk Roll 25 ft.)
CYLINDER HEAD & THERMOSTAT
EPC3709
9
8
4
2
3
5
7
10
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
11
6
1
15
12
22 13
20 17
19 21 18
16 14
P/N
5005457
328649
347243
352328
347240
351089
347238
909533
347241
314728
347245
335523
350508
351081
3010674
5001866
338632
331188
339044
351145
5005440
335981
Name of Part
VALVE Assy, Cooling pressure relief
*SCREW, Pressure relief valve cover
*SUPPORT, Diaphragm
*DIAPHRAGM
New
*PLATE, Housing
*SPRING, Valve
*PLUNGER, Valve
SCREW, Pressure relief valve cover
COVER, Pressure relief valve
O-RING, Valve to C/C
SEAL, Plunger to C/C
O-RING, Cylinder head
CYLINDER HEAD
SCREW, Cylinder head
ENGINE TEMPERATURE SENSOR
SPARK PLUG (QC12PEP)
THERMOSTAT COVER
O-RING, Thermostat cover
GASKET, T-Stat to cylinder head
SPRING, T-Stat cover to T-Stat
THERMOSTAT Assy
SEAL, T-Stat cylinder head to C/C
Qty
1
1
1
1
1
1
1
2
1
1
1
2
1
14
1
2
1
1
1
1
1
1
CRANKSHAFT & PISTONS
EPC3711
13
19
14 6
18 21 20 17
15
20
7
1
16
9
8
9
2
3
10
12
11
4
5
14
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
19
20
21
P/N
5005189
433503
326047
350630
337030
307480
5005268
320499
387041
337085
340559
338518
351082
387787
5005510
308186
395627
5005733
5005734
5000819
5000820
317831
327861
Name of Part
Qty
CRANKSHAFT & BEARING Assy
1
*BEARING, Lower crankshaft
1
1
*RETAINING RING, Brg to crank-lower
*O-RING, Sleeve to crankshaft
1
*SLEEVE, Crankshaft
1
1
KEY , Flywheel to crankshaft
1
BEARING, Upper crankshaft
BEARING RACE, Center main clip and 1
BEARING, Center main
1
1
SEAL, Lower crankshaft seal housing
HOUSING, Lower seal
1
1
O-RING, Seal housing-lower-cyl block
1
SEAL OIL, Crankshaft-upper
2
BEARING, Connecting rod
CONNECTING ROD
2
2
*SCREW, Connecting rod
2
BEARING, Wrist pin
2
PISTON & RING Assy-(Standard)
2
PISTON & RING Assy- (OS .030)
2
*PISTON RING-(Standard)
2
*PISTON RING- (OS .030)
4
*RING RETAINING, Wrist pin to piston
PIN WRIST, Piston
2
TRIM & TILT RELAY
EPC3716
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
P/N
586767
204053
317893
320107
600138
3010023
3010484
3010485
3011148
3011149
3011154
586804
3011290
3011291
312241
3011292
351486
Name of Part
RELAY Assy, Trim and tilt
*TERMINAL, Ring .312 in. dia (79mm)
*TIE STRAP
*TIE STRAP
*TERMINAL, Ring .250 in. dia (63mm)
*SEAL, Terminal
*CONNECTOR, 2 Pin receptacle
*TERMINAL
*CONTACT, Tab-trim switch
*SEAL, Wire-Trim Switch
*CONNECTOR, 2 terminal-trim switch
BRACKET & GROMMET Assy
*GROMMET
*BUMPER
SCREW, Relay bracket to C/C
CLIP, Relay to bracket
SPACER
Qty
1
1
2
1
1
2
1
2
2
2
1
1
2
2
2
2
2
17
15
16
6,7,8
14
13
12
5
2
3
9,10,11
4
1
TRIM & TILT HYDRAULIC ASSEMBLY
EPC3717
10
P/N
5005441
5006345
5005830
5005876
5005831
5005822
5005875
Name of Part
Qty
HYDRAULIC LIFT Assy
1
*FILL PLUG & O-RING
1
*VALVE Assy, Manual release
1
**O-RING & RETAINING RING SET
1
**MOTOR Assy
1
***MOTOR
1
***O-RING & SCREW KIT, Motor
1
(Includes 4 screws & washers, 1 O-Ring)
7 321163 ****O-RING, Motor
1
8 512259 ***SLEEVE, Motor cable/sending unit
1
9 3010023 ***SEAL, Terminal
2
10 514823 ***TERMINAL
2
11 3010049 *CONNECTOR, 2 Position, Motor lead
1
12 582499 *LEAD, Ground
1
13 332434 *BUSHING, Cylinder to pin
2
14 332436 *BUSHING, Cylinder to bracket
2
11
9
8
4 6
5
7
1
13
1A
2
12
14
3
15
40,50,60 COMM E-TEC
Ref
1
1A
2
3
4
5
6
ENGINE ELECTRICAL HARNESS
66,67,68,69
SEAL Assy.
62,63,64,65
9,10,31
4,23,38
OIL TANK
KEY SWITCH
5,24,37
58,59,60
SEAL Assy.
SEAL Assy.
3,22,37
SYSTEM CHECK
38,40,52
TILT/TRIM
SWITCH
DIAGNOSTIC
CONNECTOR
8,39
20,28,42
CYLINDER HEAD
TEMP SENSOR
57
46
EMM J1-A
TO CYLINDER
CRANKCASE
GROUND
7,39
2,21,36
STARTER
SOLENIOD
FUSE
HOLDER
19,28,42
EMM J1-B
53
BATTERY POSITVE TO
STARTER SOLENOID
8,39
AIR TEMP SENSOR
10,14,31
CRANKSHAFT
POSITION SENSOR
10,15,31,25
STATOR
1A
18,35
THROTTLE POSITION
SENSOR
6
1
CAPACITOR
17,32,33,41,43
61
EMM J2
10,14,31
TRIM/TILT
SWITCH
29,34,44
76,77,78
SEAL Assy.
73,74,75
SEAL Assy.
11,16,31
TRIM SENDER
45
70,71,72
IGNITION GROUND TO
CYLINDER CRANKCASE
SEAL Assy.
10,13,31
TILT/TRIM RELAY
10,13,31
10,14, 31
FUEL INJECTOR
AND IGNITION
# 2 CYLINDER
FUEL PUMP
10,14, 31
FUEL INJECTOR
AND IGNITION
# 1 CYLINDER
TERMINAL SERVICE
KIT
81
FEMALE TERMINAL
REPAIR LEAD Assy
10,79
16
11,12,31
NEUTRAL SWITCH
MALE TERMINAL
REPAIR LEAD Assy
11,80
ENGINE ELECTRICAL HARNESS
EPC3707
Ref
1A
1
2
3
4
5
6
7
8
9
10
P/N
586603
3010449
3011258
514686
514687
514688
351001
3010123
3010124
3011266
3011147
11 3011148
12
13
14
15
16
17
18
19
20
21
22
23
24
25
28
29
31
32
33
34
35
36
37
38
39
40
3011154
3011153
3011155
3011157
3011156
3011161
3011162
3011169
3011170
967545
514682
514683
514684
316487
3011173
332067
3011149
3011350
3011175
512550
513439
514035
514679
514680
3010125
514681
Name of Part
Qty Ref
P/N
Name of Part
ENGINE HARNESS Assy
1
41 3011166 *TERMINAL - 14 Gauge
*CAPACITOR
1
42 3011171 *TERMINAL
*CONNECTOR, Fuse
1
43 3011174 *TERMINAL - 18 Gauge
*CONNECTOR, 3 Pin receptacle
2
44 327283 *LOCKWASHER
1
45 600138 *TERMINAL, Ring -.250 in. dia. (63mm)
*CONNECTOR & SEAL, 6 Socket plug
*CONNECTOR, 6 Pin receptacle
1
46 204363 *TERMINAL, Ring -.250 in. dia. (63mm)
*COVER
1
52 514685 *CONNECTOR & SEAL, 3 Socket plug
*CONNECTOR & SEAL, 2-Socket plug
1
53 204053 *TERMINAL, Ring -.312 in. dia. (79mm)
*CONNECTOR & SEAL, 2-Pin plug
2
57 320107 *TIE STRAP
*CONNECTOR & SEAL, 5 Position plug 1
58 586072 *CONNECTOR Assy, Diagnostic cover
*CONTACT, Female - receptacle
29 59 514686 **CONNECTOR, 3 Pin receptacle
See reference number 79.
60 514690 **PLUG, Sealing
*CONTACT, Male - tab
3
61 907833 *TIE STRAP
See reference number 80.
62 586111 SEAL Assy, Trim/tilt switch
*CONNECTOR & SEAL, 2 Position cap
1
63 514681 *LOCK WEDGE, 3 Socket plug
*CONNECTOR & SEAL, 2 Position plug 3
64 514685 *CONNECTOR & SEAL, 3 Socket plug
*CONNECTOR & SEAL, 3 Position plug 4
65 514690 *SEAL, Plug
*CONNECTOR & SEAL, 6 Position plug 1
66 586076 SEAL Assy, System check
*CONNECTOR, 6 Position cap
1
67 514683 *LOCKWEDGE, 6 Socket plug
*CONNECTOR & SEAL, 16 Position plug 1
68 514687 *CONNECTOR & SEAL, 6 Socket plug
*CONNECTOR & SEAL, 3 Position plug 1
69 514690 *SEAL, Plug
*CONNECTOR & SEAL, 26 Position plug 1
70 586812 SEAL Assy, Trim & tilt relay
*CONNECTOR & SEAL, 34 Position plug 1
71 3011150 *PLUG, Sealing
*FUSE, 10 AMP
1
72 3011154 *CONNECTOR & SEAL, 2 Position cap
*LOCKWEDGE-3 Pin receptacle
1
73 586813 SEAL Assy, Trim sender
*LOCKWEDGE-6 Socket plug
1
74 3011150 *PLUG, Sealing
*LOCK,WEDGE-6 Pin receptacle
1
75 3011155 *CONNECTOR & SEAL, 3 Position cap
*RETAINER
1
76 586811 SEAL Assy, Trim & tilt
*PLUG, Cavity
25 77 3011150 *PLUG, Sealing
*SCREW
2
78 3011156 *CONNECTOR & SEAL, 3 Position cap
*SEAL,WIRE
32 79 777076 TERMINAL & LEAD Assy., Female
*SEAL,WIRE-12 Gauge
4
3011147 *CONTACT, Female
*SEAL,WIRE - 18 Gauge
12
3011225 *SEAL, Wire
*TERMINAL, Ring-#10
2
N/A
*LEAD, Wire
*TERMINAL, Socket
3
80 777075 TERMINAL & LEAD Assy., Male
*TERMINAL, Receptacle
2
3011148 *CONTACT, Male
*TERMINAL, Pin
10
3011225 *SEAL, Wire
*TERMINAL, Socket
9
N/A
*LEAD, Wire
*TERMINAL, Socket
6
81 777283 TERMINAL SERVICE KIT (AMP Style)
1
*LOCK WEDGE, 3 Socket plug
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
B
B
Qty
4
35
12
4
1
1
1
1
1
1
1
3
2
1
1
1
3
1
1
1
6
1
2
1
1
3
1
1
3
1
1
1
1
1
1
1
1
1
1
A Only DR & W models.
B Not Shown - Alternative service connector assembly, includes pre-crimped terminal and seal to length of wire. Lead assembly may be
40,50,60 COMM E-TEC
butt spliced to existing harness. Included in accessory (AMP Style) Terminal Service Kit P/N 777283, see Evinrude/Johnson
Genuine Parts & Accessories Catalog for complete description of kit.
17
STEERING ARM
1
2
3
10
4
6
5
7
"DP" Models
"DR, DE, W" Models
8
9
EPC3718
Ref
1
2
3
4
5
P/N
5005161
318295
317776
350539
121957
Name of Part
STEERING ARM & SHAFT Assy
THRUST WASHER, Upper
SEAL, Upper
BUSHING, Upper (DP Models only)
WASHER (DP Models only)
Qty
1
1
1
1
1
Ref
6
7
8
9
10
P/N
317415
317412
318298
318296
317419
Name of Part
THRUST RING, Steering friction
BUSHING, Upper
SEAL, Lower
THRUST WASHER, Lower
SCREW, Bushing (DP Models only)
Qty
1
1
1
1
1
REMOTE STEERING LINK (ACCESSORY)
1
4
7
6
2
3
5
4
EPC3119
Ref
1
2
3
4
P/N
173699
122841
344327
315077
Name of Part
STEERING LINK KIT
*SPACER, Pivot
*BOLT, Steering link
*LOCKNUT
IN
Qty
1
1
1
2
Ref
P/N
5 319453
6 174244
7 122840
18
Name of Part
*WASHER
*STEERING LINK
*NUT, Pivot
Qty
2
1
1
SWIVEL & STERN BRACKET (DE, DR & W MODELS)
38
59
54
60
57 56
56 58
62
40
9
10
62
30
46
10
48
43
3
61
32
55
14
2
19
29
62
10
46
32
6
15
6
31
33
34
65
2
4
8
64
44
1
42
47
63
11
17
18
36 41
35
21
12
13
16
66
22
22
20
26
44
67
27
39
7
53
23
25
5
24
26A
37
28
24
23
P/N
351319
313607
303864
317419
387531
317782
436212
307068
5005691
313990
350624
350988
326956
352294
352207
351264
315961
351269
351271
351270
304013
314007
313817
315964
315962
315965
333774
305650
321234
333871
351218
351217
315967
Name of Part
SWIVEL BRACKET
FITTING, Lube
WASHER, Stop link, starboard
SCREW, Bushing to bracket
ROD & BRACKET Assy
THRUST WASHER, Stern bracket
THRUST ROD Assy
SPRING, Thrust rod
LEVER, SHAFT & PIN Assy
NUT, Stop link screw
STERN BRACKET, Port
SCREW, Steering friction
O-RING, Steering friction
STERN BRACKET, Starboard
New
*SET SCREW, Tilt pin retension
NS
BUSHING
PIN, Link to bracket
SCREW, Stop link
SCREW, Stop link to swivel bracket
SCREW, Stop link to stern bracket
SET SCREW
CUP, Reverse lock spring
SPRING, Reverse lock
LINK, Reverse lock
PIN, Link to lever
RETAINER, Spring
CLIP, Stop link
COTTER PIN
PLATE, Reverse lock
LEVER, Locking
STOP LINK, Starboard
STOP LINK & Assy, Port
SPRING, Link
Qty
1
AR
1
1
1
2
1
1
1
3
1
1
1
1
1
2
1
1
1
1
2
2
2
2
2
2
2
1
2
1
1
2
Ref
32
33
34
35
36
37
38
39
40
41
42
43
44
46
47
48
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
19
P/N
553766
552940
306470
351321
351320
321426
329012
351248
318238
317418
317416
351896
319787
335554
317894
337586
125545
394219
Name of Part
SPRING WASHER, Stop link
SCREW, Stern bracket
LOCK WASHER
WASHER, Lever & shaft assy.
SPRING WASHER, Lever & shaft
SPRING, Reverse lock
KNOB, Tilt & reverse lock handle
BELLCRANK
SCREW, Knob
PIN, Steering friction
SCREW, Thrust ring
TUBE, Tilt
New
BUSHING, Swivel bracket to tilt tube
NUT, Tilting tube
CAP
WIPER NUT
WASHER, Pin
TRANSOM MOUNT KIT
Included with DR, DE & W models only.
334427 *SCREW
310702 *NUT
309192 *WASHER
315776 *WASHER
303776 *SCREW
328594 *PLATE
315774 *PAD, Bracket
330179 WASHER
5005731 HANDLE CLAMP SCREW Assy (S.S)
121470 *LOCKNUT, Handle screw
333724 *SCREW, Handle
337018 *SWIVEL PLATE
334003 *SCREW, Plate
Qty
2
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
2
1
4
4
2
2
4
1
2
3
2
2
2
2
2
40,50,60 COMM E-TEC
EPC3712
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14A
15
16
17
18
19
20
21
22
23
24
25
26
26A
27
28
29
30
31
SWIVEL & STERN BRACKET (DP MODEL)
6
8
11
7
9
10
15
12
17
18
19
13 14
25 24
11
37
39
40
16
46
20
38
21
22
26
28
5
41
33,34,35
42
25
23
27
3
4
24
32
31
30
1
29
45
44
2
43
36
22
EPC3713
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
P/N
333624
351247
334884
350484
313607
334438
318238
398875
321863
333765
315081
308825
334341
310442
321243
337586
335554
352105
344104
333674
327283
122890
332447
Name of Part
STERN BRACKET, Starboard
TIE BAR
SCREW, Sending unit
SWIVEL BRACKET
LUBRICATION FITTING
KNOB, Tilt and reverse lock
SCREW, Knob
LEVER & SHAFT
WASHER, Tilt lever
SPRING, Tilt lever
BUSHING, Lever to bracket
SCREW, Roller
ROLLER, Sending unit
CLAMP, Cable
BUSHING, Tilt wiring lead
WIPER NUT
NUT, Tilting tube
CLAMP, Cable
STERN BRACKET, Port
SCREW, Anode
WASHER, Anode screw
NUT, Tilt pin
TILT PIN
Qty
1
1
2
1
4
1
1
1
1
1
2
1
1
1
1
1
2
New 1
1
2
2
2
1
Ref
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
20
P/N
317782
319787
173029
341549
334259
586822
334885
334342
511527
3011148
3011149
3011155
317894
314390
432293
328703
908158
332435
351896
908158
328701
335554
320107
Name of Part
Qty
THRUST WASHER, Stern bracket
2
BUSHING, Swivel bracket to tilt tube
2
ANODE KIT
1
SHIELD, Tilt tube
1
CLIP, Tilt pin
1
SENDING UNIT
1
*SPRING, Arm return
1
*ARM, Sending unit
1
*RETAINER, Arm
1
*CONTACT, Tab
3
*SEAL, Lead
3
CONNECTOR & SEAL, 3 plug
1
CAP
1
WASHER, Trail lock
1
LEVER Assy, Trail lock
1
WASHER, Trail lock
1
SCREW, Trail lock
1
PIN, Tilt cylinder
1
TUBE, Tilt
New 1
SCREW, Tie bar
2
WASHER, Screw, tie bar
1
NUT, Tilt tube
1
TIE STRAP
1
EXHAUST ADAPTER & INNER HOUSING
6
2
3
4 5
8
13
7
1
10
12
14
11
9
15
18
17
16
21
22
18
19
20
EPC3714
P/N
351018
313581
317648
321232
313580
306423
306470
582494
351019
436470
436471
5005506
Name of Part
GASKET, Adapter to powerhead
BUMPER, Mount screw
SCREW, Upper mount
RETAINING WASHER
WASHER, Upper mount
SCREW, Upper mount anchor
LOCK WASHER, Upper mount
LEAD Assy, Steering arm to adapter
GASKET, Adapter to housing
RUBBER MOUNT, Upper
RUBBER MOUNT, Upper ("WDRY" Model)
ADAPTER Assy, Exhaust housing
Qty
1
2
2
2
2
3
2
1
1
1
1
1
Ref
12
13
14
15
16
17
17
18
19
20
21
22
P/N
350942
332205
309705
351257
351491
341552
341533
332363
315860
908158
351484
328742
Name of Part
*PIN, Alignment
*SEAL, Shift rod
SCREW, Adapter to housing
EXHAUST HOUSING, Inner
STUD, Exhaust hsg. to adapter
WATER TUBE
WATER TUBE ("WDRY" Model)
O-RING, Tube to adapter
COVER, Water tube
SCREW, Cover to adapter
SPACER
NUT
Qty
2
1
2
1
4
1
1
2
1
2
4
4
40,50,60 COMM E-TEC
Ref
1
2
3
4
5
6
7
8
9
10
10
11
21
EXHAUST HOUSING
12
13
14
8
15
11
2
4
16
1
3
5
10
6
9
5
7
17
18
17
21
19
20
EPC3715
Ref
1
2
3
4
5
6
7
8
9
10
11
P/N
306470
339822
339823
351316
333764
332421
5005505
350942
351317
324812
309192
Name of Part
Qty Ref P/N
Name of Part
Qty
LOCK WASHER, Bracket screw
3 12 335221 SCREW, Cover to housing
6
SCREW, Mount bracket
2 13 351031 COVER, Exhaust relief
1
SCREW, Mount bracket
1 14 351243 FILTER, Exhaust relief
1
MOUNT BRACKET, Port
1 15 351323 GASKET, Exhaust relief cover
1
MOUNT, Lower
2 16 330151 CLAMP, Hose to cover screw
1
MOUNT, Bracket, front
1 17 350943 PIN, Exhaust hsg. to ext. ("WDRY" Model Only)
4
EXHAUST HOUSING, Outer
1 18 351395 EXTENSION, Gearcase ("WDRY" Model Only)
1
*PIN, Alignment
2 19 333270 STUD, Extension to g/c ("WDRY" Model Only) New 4
MOUNT BRACKET, Starboard
1 20 307160 LOCKNUT, Ext stud ("WDRY" Model Only)
4
SCREW, Exhaust hsg. to powerhead 8 21 329234 SEAL, Ext. to impeller hsg. ("WDRY" Model Only)
1
LOCK WASHER, Exhaust housing
8
22
TILLER ARM (DR & W MODELS)
17
18
16
25
23
22
38
15
35
36
24
21
34
11
1
4
14
3
37
29
30
31
26
13
19
20
2
10
28
5
8
32
12
27
7
10
33
9
6
EPC3720
P/N
437144
397001
332089
334960
336481
336347
329880
339722
436544
436216
329881
174741
342803
434877
323912
329063
334153
334083
328739
329160
Name of Part
HANDLE Assy, Tiller steering
*INNER HANDLE & CLIP
**CLIP, Retainer
*PIN, Inner steering handle
*SCREW
PLUG, Idle adjustment
PIN
HELIX
TWIST GRIP (W Models only)
TWIST GRIP
ROLLER
THROTTLE FRICTION Assy
SLEEVE, Stop switch leads
THROTTLE CABLE
TUBING, Cable
SEAL, Throttle cable
CONNECTOR, Throttle cable
ANCHOR, Throttle cable
WASHER, Anchor
SCREW, Shoulder anchor
P/N
Qty Ref
1
20 350989
1
21 307160
1
22 325452
1
23 340779
3
24 313607
1
25 315077
1
26 325729
2
27 586792
1
28 514679
1
29 514688
2
30 514684
1
31 514690
1
32 329879
1
33 398602
1
34 320107
1
35 333499
1
36 333978
1
37 335299
1
38 333979
1
23
Name of Part
SCREW
LOCK NUT
BUSHING
STEERING ARM BRACKET, Tiller
FITTING, Lube
LOCK NUT
SCREW
STOP SWITCH Assy
*TERMINAL
*CONNECTOR, 6 Pin
*LOCKWEDGE, 6 Pin
*PLUG, Sealing
GUIDE
CLIP & LANYARD Assy
TIE STRAP
CLIP, Emergency start
DECAL, Start warning
DECAL, Emergency clip
DECAL, Gearshift
Qty
1
1
2
1
1
2
2
1
2
1
1
4
2
1
4
1
1
1
1
40,50,60 COMM E-TEC
Ref
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
GEARCASE
1A
100
101
39
CHROME
CUP & PLATE
KIT
56
62
WATER PUMP
REPAIR KIT
64
38
37
97
36
63
35
61
60
59
96
4
44
58
40
1
102
99
57
103
33
52
83
87
94
95
49
45
104
105
69
68
48
71
70
81
51
67
80
76
82
79
3A
2
42
15
19
32
41
18
65
29
28
66
3
77
17
15
54
53
10
98
16
46
30
55
12
27
25
GEARCASE
SEAL KIT
11
50
26
24
5
8
7
23
22
31
9
13
6
14
21
47
20
24
GEARCASE
EPC3719
P/N
5006125
5006126
5005742
5005458
382343
324852
332584
314175
391365
331880
327345
911961
908158
318544
311598
334163
313447
382408
398522
326668
318303
313448
324369
439153
318353
313453
313445
313446
25
26
27
28
434391
382407
379504
330137
29
320041
Name of Part
Qty
GEARCASE Assy - BLUE (WDRL Model) 1
GEARCASE Assy - BLUE (WDRY Model) 1
GEARCASE Assy - BLUE
1
*GEARCASE & BEARING Assy
1
**BEARING, Pinion
1
**RETAINING SCREW & SEAL
1
***WASHER, Seal ring
1
**SCREEN, Water intake
1
1
*BEARING HOUSING Assy, Forward
**PIN, Housing to gearcase
1
**BALL, Detent
1
**SPRING, Detent
1
*SCREW, Anode
2
1
*SCREW, Fill & drain plug, lower
**WASHER
1
*CRADLE, Shifter
1
*THRUST WASHER
1
*THRUST BEARING
1
*GEAR SET, Forward. (0.375 Ratio(12/32)) 1
*SHAFT, Shift dog
1
1
*SHIFTER, Clutch dog
*PIN, Clutch dog
1
*SPRING, Clutch dog pin
1
*PROPELLER SHAFT Assy
1
*GEAR, Reverse
1
*RETAINER PLATE, Bearing housing
1
*RETAINING RING
2
*O-RING, Bearing housing
1
Contents of Gearcase Seal Kit
*BEARING HOUSING Assy
**REVERSE GEAR BEARING Assy
**PROPSHAFT BEARING Assy
**SEAL
1
1
1
2
Contents of Gearcase Seal Kit
*SCREW, Housing to gearcase
1
1
1
1
1
1
1
AR
AR
AR
1
Contents of Gearcase Seal Kit
38
39
385087
342786
*BEARING HOUSING Assy
**SEAL, Driveshaft
320107
307551
42
44
311598
324937
45
46
47
48
49
328725
324037
316484
387336
318372
50
320145
*TIE STRAP, Seal to rod
*SCREW, Fill & drain plug, upper
1
1
Contents of Gearcase Seal Kit
**WASHER
*SEAL, Gearcase to inner exh. hsg.
1
1
Contents of Gearcase Seal Kit
*SCREW, Cover to gearcase
*LEVER, Shift
*THRUST WASHER, Shifter
*COVER Assy
**O-RING, Shift rod
52
52
53
54
55
56
57
58
59
350622
351910
324766
385043
330701
909386
317922
385068
438545
60
333758
4
1
1
1
1
Qty
1
*SHIFT ROD
*SHIFT ROD (WDRY Model only)
*THRUST WASHER, Forward gear
*THRUST BEARING, Forward gear
*DETENT, Shifter
*SCREW, Housing to gearcase
*SEAL, Shift rod
*THRUST BEARING Assy
IMPELLER HOUSING
1
1
1
1
1
4
1
1
1
Contents of Water Pump Repair Kit
GROMMET, Water tube
1
Contents of Water Pump Repair Kit
61
328725
SCREW, Impeller housing, short
2
Contents of Water Pump Repair Kit
62
337574
SCREW, Impeller housing, long
2
Contents of Water Pump Repair Kit
63
64
438424
341732
65
336530
BRACKET, Water tube
GROMMET, Housing
1
1
Contents of Water Pump Repair Kit
GASKET, Water pump
1
Contents of Water Pump Repair Kit
66
67
68
68
69
70
70
71
76
77
79
552968
330266
306503
328561
306470
313697
329022
306314
127466
313715
341038
SCREW, Gearcase to housing
LOCK WASHER
SCREW, Short
SCREW, Short - (WDRY Model)
LOCK WASHER, Short screw
SCREW, Long
SCREW, Long - (WDRY Model)
LOCK WASHER, Long screw
TRIM TAB, Gearcase
SCREW, Trim tab
PLATE, Impeller housing
79
341187
80
334897
PLATE, Chrome impeller housing
(Included on W models)
KEY, Impeller to driveshaft
4
4
1
1
1
1
1
1
1
1
1
Contents of Water Pump Repair Kit
Opt. 1
1
Contents of Water Pump Repair Kit
81
396725
IMPELLER & KEY Assy
1
Contents of Water Pump Repair Kit
82
324981
SEAL, Impeller housing
1
Contents of Water Pump Repair Kit
83
331188
O-RING, Cup to housing
1
Contents of Water Pump Repair Kit
87
340619
CUP, Impeller housing
1
Contents of Water Pump Repair Kit
CUP, Chrome impeller hsg
Opt.
(Included on W models)
94 436745 ANODE & INSERT, Gearcase
95 328096 SCREW
96 5000308 WATER PUMP REPAIR KIT
97 389145 CHROME CUP & PLATE KIT
Opt.
98 5000309 GEARCASE SEAL KIT
99 350943 PIN, Alignment
100 329171 SEAL, Spacer to exh hsg (WDRY Model)
101 330205 SPACER, Impeller hsg (WDRY Model)
102 324430 *SCREW, Anode (W Models)
103 392462 *ANODE AND INSERT (W Models)
104 307555 *LOCK WASHER, Anode (W Models)
105 313022 *NUT, Anode (W Models )
Contents of Gearcase Seal Kit
*PIN, Lever to housing
Name of Part
*GASKET, Cover to gearcase
Contents of Gearcase Seal Kit
87
1
1
Contents of Gearcase Seal Kit
40
41
P/N
314082
4
Contents of Gearcase Seal Kit
30 332584 **SEAL
31 431708 *ANODE, Bearing housing
32 313339 *NUT, Pinion to driveshaft
33 5006068 *DRIVESHAFT Assy (WDRY Model only)
33 5006123 *DRIVESHAFT Assy (WDRL Model only)
33 5005342 *DRIVESHAFT Assy
35 317230 *THRUST WASHER
36 317232 *SHIM, 0.005 in. (0.12mm)
36 323889 *SHIM, 0.003 in. (0.07mm)
36 323890 *SHIM, 0.004 in. (0.10mm)
37 313754 *O-RING, Bearing housing
Ref
51
1
25
341186
1
1
1
1
1
1
2
1
1
2
1
2
2
40,50,60 COMM E-TEC
Ref
1A
1A
1A
1
2
3
3A
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
RECOIL STARTER (DR & W MODELS)
35
36
40
42
44
49
4
47
1
13
12
10
37
45
17
20
17
23
15
19
43
34
32
27
26
29
1A
3
41
11
29
28
26
46
48
24
6
16
8
14
18
25
2
30
31
33
22
38
5
7
21
9
EPC3723
Ref
1A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
P/N
Name of Part
Qty
438104 RECOIL STARTER Assy
1
332910 *HOUSING STARTER
1
331979 *SCREW, Pawl plate to hsg
1
341063 *BUSHING, Pulley
1
328741 *NUT, Pawl plate
1
772578 *ROPE, Starter (7/32in. - Bulk Roll 100') AR
(Qty 1) - length 92 1/2 in. (2.4M)
325431 *SPRING, Starter
1
394604 *PULLEY, Starter
1
326120 *SPRING, Pawl plate to housing
1
398228 *PAWL, Starter pulley
1
121266 *GLIDER, Housing to pulley
6
327768 *SCREW, Rope guide pulley
1
342909 **PULLEY & O-RING ASSY.
1
339543 *O-RING, Rope guide
1
326131 *SHIELD, Pulley spring
1
326132 *SPRING, Pawl plate return
1
326119 *RING RETAINING, Pulley
1
340817 *WASHER, Pulley retaining
2
432111 *PULLEY PLATE & SLEEVE Assy
1
334350 **SLEEVE, Plate
1
309515 *WASHER, Retaining washer to pulley
1
311015 *BUSHING, Pawl
1
326964 *WASHER, Pawl bushing to pawl
1
331929 *BUMPER, Pawl plate
1
Ref
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
43
44
45
46
47
48
49
26
P/N
325429
328700
321465
351517
326129
326130
307718
301250
304325
329245
334633
329217
331249
341171
910095
351347
204913
204911
208424
312241
908158
351299
310439
350973
321243
Name of Part
Qty
*SHIELD, Housing spring
1
*WASHER, Pawl plate to housing
1
WASHER, Starter housing
6
SCREW, Starter hsg to C/C
3
SLEEVE, Housing to C/C
3
GROMMET, Starter housing screw
6
SCREW, Ratchet
3
WASHER, Ratchet to flywheel
3
ANCHOR, Rope
1
RATCHET, Flywheel
1
HANDLE, Starter
1
SCREW, Handle plate
1
WASHER, Handle bracket to housing
2
SUPPORT, Pulley
1
SPACER, Ratchet to flywheel
6
BRACKET, Handle support
1
SPRING, Handle grommet
1
GROMMET, Handle to cover
1
PLATE, Handle support
1
SCREW, Clamp
1
SCREW, Support
1
BUSHING, Flywheel cover
3
CLAMP, Oil tank harness
1
GROMMET, Flywheel cover
3
BUSHING, Cover grommet to bracket New 1
ELECTRIC START KIT (ACCESSORY)
EPC3724
Ref
1A
1
2
3
4
5A
5
6
7
8
9
10
11
12
13
14
15
16
P/N
5005580
586768
394925
584348
586827
514679
327805
317893
320107
351839
351827
321465
328740
328701
335778
321472
331259
123739
1A
Name of Part
Qty
ELECTRIC START KIT
1
*MOTOR, Starter
1
*CABLE, Starter
1
1
*CABLE, Battery 10 ft.
*SWITCH, Start
1
**PIN, Terminal
2
1
*NUT, Switch mounting
*TIE STRAP
2
*TIE STRAP
1
*SCREW, Starter mounting
New 2
*BOLT, Double ended
New 1
*WASHER, Starter mounting
New 3
*NUT, Ground stud
1
2
*WASHER, Starter nut ground stud
*NUT, Starter
1
*NUT, Solenoid
2
*WASHER, Solenoid
2
1
*DECAL, Start
16
9 12
11
10
7
6
1
3
8
12
13
2
4
5A
14
15
5
FUEL HOSE & PRIMER (ACCESSORY)
EPC3369
Ref
1
2
3
4
5
6
7
8
9
10
10
A
B
C
D
E
P/N
775635
775636
176740
176745
322652
334913
174511
322652
397525
553166
396462
Name of Part
FUEL HOSE & PRIMER BULB
FUEL HOSE & PRIMER BULB
FUEL HOSE & PRIMER BULB
*FUEL HOSE CONNECTOR KIT
**CLAMP, Snap
**O-RING
*HOSE, Inlet
*PRIMER BULB KIT
**CLAMP, Snap
**NIPPLE & VALVE Assy.
**CLAMP, Band, large
**NIPPLE & VALVE Assy.
*HOSE, Outlet
*HOSE, Outlet
Qty
1
1
1
2
1
1
1
B
1
2
1
2
1
1
B
B,E 1
A,C
A,D
A,E
Not Shown
Cut to length from P/N 333341 - 5/16 in. I.D.
Quick Disconnect at Motor & Tank - 8 ft. (2.43m)
Quick Disconnect at Motor End Only - 8 ft. (2.43m)
Quick Disconnect at Motor End Only - 3 ft. (914mm)
FUEL TANK - 6 GALLON - (ACCESSORY)
EPC3637
P/N
177001
177003
338513
177004
772681
Name of Part
FUEL TANK
*FITTING ASSY, Elbow
**O-RING, Fitting
*CAP, Gas
*FITTING
Qty
1
1
1
1
1
40,50,60 COMM E-TEC
Ref
1
2
3
4
5
27
TILLER UPGRADE KIT (ACCESSORY)
1A
47
17
18
16
25
23
22
13
19
20
15
51
52
11
1
4
14
53 24
21
26
28
29
30
2
3
46
10
8
50
31
5
33
12
7
27
10
9
32
6
39
48
54
42
40
45
35
41
49
35
43
34
36
37
38
44
Steering Friction
28
TILLER UPGRADE KIT (ACCESSORY)
EPC3722
P/N
5005543
437144
397001
332089
334960
336481
342933
329880
339722
436216
329881
174741
342803
434877
323912
329063
334153
334083
328739
329160
350989
307160
325452
340779
313607
315077
325729
Name of Part
TILLER UPGRADE KIT
HANDLE Assy, STEERING
**HANDLE, Inner
**CLIP, Retainer
**PIN, Inner steering handle
**SCREW, Stop switch mount
*PLUG, Idle adjustment
*PIN
*HELIX
*TWIST GRIP
*ROLLER
*THROTTLE FRICTION Assy
*SLEEVE, Stop switch leads
*THROTTLE CABLE
*TUBING, Cable
*SEAL, Throttle cable
*SHELL, Throttle cable
*ANCHOR, Throttle cable
*WASHER, Anchor
*SCREW, Shoulder
*SCREW
*LOCK NUT
*BUSHING
*STEERING ARM BRACKET
*FITTING, Lube
*LOCK NUT
*SCREW
Qty
1
1
1
1
1
3
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Ref
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
P/N
586792
514688
514684
514690
514679
398602
320107
334814
327400
334815
330266
318611
313022
328703
350488
334119
551113
332945
334373
333978
351376
586827
514679
329879
333499
335299
333979
327805
Name of Part
*STOP SWITCH Assy
**CONNECTOR, 6 Pin
**LOCKWEDGE, 6 Pin
**PLUG, Sealing
**PIN, Connector
*CLIP & LANYARD Assy
*TIE STRAP
*LEVER,SHIFT
*WASHER
*BUSHING
*WASHER
*SCREW
*LOCK NUT
*WASHER
*SHIFT ROD
*CONNECTOR
*SPRING, Steering friction
*SCREW, Steering friction
*BUSHING, Shift rod
*DECAL, Start warning
*GROMMET, Cable
*START SWITCH Assy
**PIN, Connector
*GUIDE
*CLIP, Emergency start
*DECAL, Emergency clip
*DECAL, Gearshift
*NUT, Switch
Qty
1
1
1
4
2
1
4
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
40,50,60 COMM E-TEC
Ref
1A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
TILLER UPGRADE SystemCheck™ HARNESS KIT (ACCESSORY)
1
BOW
STERN
23,25,29
KEY SWITCH
23,25,29,31
TILLER HANDLE
15
23,24,27
TRIM SWITCH
23,25,29
SYSTEM CHECK
16,20,21
TRIM GUAGE
22,26,30
KEY SWITCH
19,23,28
32
SYSTEM CHECK
GAUGE
17,18,23
23,24,27
TRIM / TILT
10,11,12,13
8
KEY SWITCH HARNESS
WARNING HORN
9,14
6
16,20,21
3
TACHOMETER
2
5
4
7
EPC3726
Allows connection of SystemCheck™ gauge, remote key switch & remote trim/tilt switch. If needed, order remote trim/tilt
switch P/N 176539 & SystemCheck gauge separately.
Ref
1
2
3
4
5
6
7
7
7
7
7
7
7
7
8
9
10
11
12
13
14
P/N
586853
125308
127083
127274
176288
5005800
176287
127279
127280
127281
127591
127592
127593
127595
586262
126908
514679
514684
514688
514690
910446
Name of Part
HARNESS KIT, Tiller upgrade
*SCREW, Bezel
*BEZEL
*NUT, Key Switch
*LANYARD
*KEY SWITCH
**KEY SET
***KEY, Ignition # 70
***KEY, Ignition # 71
***KEY, Ignition # 72
***KEY, Ignition # 75
***KEY, Ignition # 76
***KEY, Ignition # 77
***KEY, Ignition # 79
*HARNESS, Key switch
**SLEEVE, Lead
**TERMINAL, Pin
**LOCKWEDGE
**CONNECTOR, 6-Pin
**PLUG, Seal
**TERMINAL, Socket
P/N
Qty Ref
1
15 586843
2
16 126663
1
17 127287
1
18 176295
1
19 3011030
1
20 512136
1
21 513186
1
22 514679
1
23 514680
1
24 514681
1
25 514683
1
26 514684
1
27 514685
1
28 3011031
1
29 514687
5
30 514688
5
31 514690
1
32 315072
1
33 176361
1
34 127237
5
35 127251
30
Name of Part
Qty
*HARNESS Assy, Tiller conversion
1
**TERMINAL, Ring-#8
6
**LOCKWEDGE, 2 Socket plug
1
**CONNECTOR, 2 Socket plug
1
**CONNECTOR, 8 Pin
1
**TUBING, Seal
6
**SLEEVE, Seal
4
**TERMINAL, Pin
6
**TERMINAL, Socket
32
**LOCKWEDGE, 3 Socket plug
2
**LOCKWEDGE, 6 Socket plug
3
**LOCKWEDGE, 6 Pin receptacle
1
**CONNECTOR, 3 Socket plug
2
**LOCKWEDGE, 8 Pin
1
**CONNECTOR, 6 Socket plug
3
1
**CONNECTOR, 6 Pin receptacle
**PLUG, Sealing
2
**SPLICE CONNECTOR
5
*HORN KIT
NS 1
*NUT, Key Switch
NS 1
*SPACER, Key Switch
NS 1
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY)
EPC3853
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Blades
3
Design
Prop Size
Std.
HYDRUS
Std.
HYDRUS
Std.
HYDRUS
Std.
14 x 9
13 7/8 x 9
14 x 11
13 7/8 x 11
14 x 13
13 7/8 x 13
13 3/4 x 15
14 x 17
14 x 19
14 x 21
12 3/4 x 23
Swept Blade
Std.
Right Hand
Propeller Converging
Propeller Hub
Propeller
Hub Sleeve
Ring
177147
177201
177148
177202
177149
177203
177151
177131
177139
177140
390895
384977
313926
Converging
Ring
Nut
Spacer
332393
Aluminum
Propeller
Cotter Pin
Prop Hardware
Propeller
Hub
Propeller
Hub
Sleeve
Thrust
Washer
40,50,60 COMM E-TEC
Propeller Hardware Kit with Thrust Washer
5005034
127084
*Thrust Washer
**Propeller Nut Kit
175267
314503
**Nut
314502
**Cotter Pin
**Spacer
315810
Spacer reference information
Material - Plastic composite
Splines - 13
O.D. - 1 7/8 in.
Shaft diameter at spline - 3/4 in.
31
PROPELLERS & HARDWARE (STAINLESS STEEL) (ACCESSORY)
EPC3854
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Blades
Design
SST
3
Prop Size
Cupping/Blade
Design
13 3/4 x 11
13 3/4 x 13
13 3/4 x 13
13 7/8 x 15
13 3/4 x 15
13 7/8 x 17
13 3/8 x 17
13 7/8 x 19
13 x 19
13 7/8 x 21
Triple cup
Swept
Triple cup
Swept
Non-swept
Swept
Non-swept
Swept
Non-swept
Swept
175294
392261
175013
176571
177034
176572
177035
176573
177036
176574
Double
394758
394759
394760
394761
Single
177042
176623
176624
176625
RAKER
13 1/2 x 18
13 1/2 x 20
13 1/2 x 22
13 1/2 x 24
VIPER
13 7/8 x 15
13 7/8 x 17
13 7/8 x 19
13 7/8 x 21
Nut
Right Hand Propeller Propeller
Propeller
Hub
Hub Sleeve
384977
313926
Spacer
Cotter Pin
Prop Hardware
Propeller
Hub
Propeller Hardware Kit with Thrust Washer
5005034
127084
*Thrust Washer
**Propeller Nut Kit
175267
314503
**Nut
314502
**Cotter Pin
**Spacer
315810
Spacer reference information
Material - Plastic composite
Splines - 13
O.D. - 1 7/8 in.
Shaft diameter at spline - 3/4 in.
32
Propeller
Hub
Sleeve
Thrust
Washer
QUICK REFERENCE - SERVICE PARTS & ACCESSORIES
EPC3775
Refer to related page number for additional part information.
Literature
Trim & Tilt
5005968
5005969
215639
215641
215658
215659
5005924
5005441
5005830
5005831
586767
586822
5006345
SERVICE MANUAL – ENGLISH
SERVICE MANUAL – FRENCH
OPERATOR’S GUIDE 40/50HP – ENGLISH
OPERATOR’S GUIDE 40/50HP – FRENCH
OPERATOR’S GUIDE 60HP Comm. – ENGLISH
OPERATOR’S GUIDE 60HP Comm. – FRENCH
SPECIAL TOOLS CATALOG
TRIM & TILT HYDRAULIC Assy
MANUAL RELEASE VALVE Assy
MOTOR & O-RING Assy
RELAY Assy, Trim and tilt
SENDING UNIT Assy, Trim & Tilt
FILL PLUG & O-RING
Cylinder/Crankcase
Engine Covers
285603
285604
5005165
5005166
5005733
5005734
5000819
5000820
5005440
335523
351018
5005907
UPPER ENGINE COVER Assy - DR & W Models
UPPER ENGINE COVER Assy - DE, DP Models
LOWER COVER Assy, Port - BLUE
LOWER COVER Assy, Starboard - BLUE
Fuel System
5006220
5005177
5005266
5005462
312675
438616
5005803
772572
FUEL INJECTOR Assy
FUEL VAPOR SEPARATOR/PUMP Assy
FILTER, Fuel
FUEL LIFT PUMP Assy
SCREEN, Fuel lift pump filter
REPAIR KIT, Fuel lift pump
FUEL INJECTOR SEAL KIT
HOSE, Fuel (1/4in. - Bulk Roll 25 ft.)
PISTON & RING Assy-(Standard)
PISTON & RING Assy-(OS .030)
PISTON RING-(Standard)
PISTON RING-(OS .030)
THERMOSTAT Assy
O-RING, Cylinder head
GASKET, C/C to exhaust adapter
GASKET & SEAL KIT, Cylinder/Crankcase
Engine Mounts
436470
436471
333764
394219
UPPER MOUNT
UPPER MOUNT (WDRY Model only)
LOWER MOUNT
ENGINE MOUNTING HARDWARE KIT DE, DR & W Models only
Oil System
Steering/Tiller Conversion
5005175
348478
772571
776892
174741
437144
173699
5005543
586843
OIL TANK & PUMP Assy
CHECK VALVE, In-line oil recirculation
HOSE, Oil (5/32in. - Bulk Roll 25 ft.)
HOSE, Oil (.093in. - Bulk Roll 25 ft.)
THROTTLE FRICTION Assy
TILLER HANDLE Assy
REMOTE STEERING LINK KIT
TILLER UPGRADE KIT - BLUE
HARNESS Assy, Tiller upgrade
Ignition/Electrical
Gearcase
SPARK PLUG (QC12PEP)
IGNITION COIL
FUSE, 10 AMP
SENSOR, Crankshaft position (CPS)
SENSOR, Air temperature
SENSOR, Throttle position (TPS)
SENSOR, Engine temperature
SWITCH, Neutral start safety
STARTER MOTOR Assy
BATTERY CABLE, 10ft. (3M)
STARTER SOLENOID Assy
STARTER BRUSH & SPRING SET
STARTER DRIVE KIT
ELECTRIC START KIT
TERMINAL SERVICE KIT (AMP Style) - See
5006125
5006126
5005742
5005342
5006068
398522
318353
315810
127084
314503
5000308
389145
5000309
Evinrude/Johnson Genuine Parts & Accessories Catalog
33
GEARCASE Assy - BLUE (WDRL Model)
GEARCASE Assy - BLUE (WDRY Model)
GEARCASE Assy - BLUE
DRIVESHAFT Assy, Upper
*DRIVESHAFT Assy (WDRY Model only)
GEAR SET, Pinion & forward gear
Gearset ( 0.375 RATIO (12/32))
GEAR, Reverse
SPACER, Propeller nut
THRUST BUSHING
NUT, Propeller
WATER PUMP REPAIR KIT
CHROME CUP & PLATE KIT (Optional)
GEARCASE SEAL KIT
40,50,60 COMM E-TEC
5000547
586817
600915
586785
3010673
586671
3010674
586780
586768
584348
586774
385952
586101
5005580
777283
2005
Parts Catalog
*5006027*