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- a patient lifter from TM03101 Molift Partner 255 Engelsk Table of content Appendix A. ........................................................... 14 General advice. ...................................................... 3 Main parts. ...................................................... 15 Explanation of symbols................................... 3 Caution. ............................................................. 3 Responsibility.................................................... 3 Appendix B............................................................ 16 Technical description.......................................... 4 Chassis and motors....................................... 19 Main parts. ........................................................ 4 Chassis with legs. ............................................ 4 Column with battery holder............................. 4 Arm with suspension and rubber protection.4 Hand control unit.............................................. 4 Charger and battery......................................... 4 Technical data. ....................................................... 5 Service....................................................................... 6 Chassie with legs............................................17 Appendix C............................................................ 18 Appendix D............................................................ 20 Column assembly. ......................................... 21 Appendix E. ........................................................... 22 Battery holder assembly. .............................. 23 Appendix F............................................................. 24 Lifting arm. ...................................................... 25 Service............................................................... 6 Cleaning. ........................................................... 6 Troubleshooting................................................ 6 Appendix G............................................................ 26 Maintenance............................................................ 7 Equipment....................................................... 29 IMPORTANT! Low leg. ........................................................... 29 Supporting arms............................................. 29 The patient lifter is only meant to be used by qualifiedI.............................................................. personnel. Appendix 30 Changing of the suspension........................... 7 Repair of column.............................................. 7 Removing and lubricating of the brake........... 7 Removing the column sealing........................ 7 Removing the sealing guides......................... 8 Removing the trolley with wheels................... 8 Mounting of trolley and wheels....................... 8 Mounting a new sealing................................. 8 Mounting the brake........................................ 8 Changing parts in chassis............................... 9 Removing the leg spreading motor................ 9 Mounting the leg spreading motor................ 10 Removing the lifting motor .......................... 10 Castors. ........................................................... 10 Rear castors................................................. 10 Front castors................................................ 10 Main circuit board............................................11 Replacing emergency stop button.................11 Mounting the circuit board.............................11 Labelling...........................................................11 Finishing the job.................................................. 12 Safety control.................................................. 12 Logging............................................................ 12 Inspection Diagram after Service and Repair.............................................................. 13 Page 2 of 32 Suspensions. .................................................. 27 Appendix H............................................................ 28 Electrical diagram. ......................................... 30 The manual shall not be handed over, or made available to, any unauthorised third party, witIMPORTANT! hout a prior written consent from Molift Group AS. Existing conventions The patient laws, lifter is only meantand to agreements be used by protects personnel. all documents. No extract of this doqualified cumentation can be reproduced, used or transferred without prior consent from Molift The manual shall notwritten be handed over, or made Group AS.to,Violation of these regulations available any unauthorised third party, may witlead atoprior judicial repercussions and economic hout written consent from Molift Group responsibility. Industrial rights and are reserved. AS. Existing laws, conventions agreements protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Molift Group AS. Violation of these regulations may lead to judicial repercussions and economic responsibility. Industrial rights are reserved. Molift Group AS Ole Deviksvei 44 0668 OSLO, Norway Teleph:(+47) 40001004 Fax: (+47) 40001008 www.molift.com [email protected] TM03101 Molift Partner Molift Group255 ASEngelsk - Rev. F/ 11/2010 Ole Deviksvei 44 0668 OSLO, Norway General advice This manual contains important safety instructions and information regarding the repair and maintenance of the lifter. Carefully read the manual before using the lifter in order to be familiar in the function and use of the lifter. Explanation of symbols Locations in diagrams are reffered as follos: C 28 C28 refers to Appendix A, position 1. Responsibility Please read these operating instructions carefully before putting the product into operation. We assume no liability for damage or malfunctions resulting from failure to comply with the instructions. Warranty claims must be made immediately on detecting the defect. Remember to quote the serial number. Consumable parts are not subject to the warranty. All technical information, data and instructions for operation contained in these operating in This symbol is used to point out instruc- structions were up-to-date at time of print and tions and information related to work are compiled on the basis of our experience place safety where injury may occur if and to the best of our knowledge. We reserve the information is disregarded or ignored. the right to incorporate technical modifications Follow these instructions, be careful and within the scope of further development of the attentive at all times. product described in this manual. No claims can be derived from the information, illustra This symbol indicates important informa- tions or descriptions contained in these instruction regarding the use of the equipment. tions. We assume no liability for any damage If not taken into consideration, it may or malfunction caused by operating errors, nonlead to damage or functional defects to compliance with these operating instructions or the lifter or other equipment. inappropriate maintenance. We expressly point out that only genuine Molift AS spare parts and This symbol indicates important and use- accessories approved by us may be used. For ful information. If taken into considera- safety reasons, the fitting and use of spare tion, it will help the operator of the lifter to parts or accessories, which have not been apwork efficiently. It may help simplify rou- proved, and unauthorised modification or contines and to explain complicated facts. version of the product, are not permitted. Molift AS will accept no liability for damages resulting Caution from such acts. Heavy, long and/or sharp objects will have to be handled when repairing the lifter. When dis- With the exclusion of product liability, Molift AS assembling and assembling the lifter you may is liable for faults or omissions on its part withalso find that the stability of the lifter may be re- in the scope of the warranty obligations stated duced, increasing the risk of toppling the lifter in the purchase contract. Claims for damages or parts falling down. are excluded, irrespective of the legal reason from which such claims are derived. Only docuTherefore, use general caution when per- mentation belonging to the actual equipment is forming maintenance and repairs. valid. Read the user manual for operating instructions and safety precautions. Any failure to comply with the safety regulations and precautionary measures stated in these operating instructions renders the declaration of conformity supplied with the system in accordance with Council Directive (93/42/EEC) concerning medical devices invalid. Page 3 of 32 Technical description Arm with suspension and rubber protection The lifting arm F 12 is made of aluminium and is placed on the trolley. A locking mechanism F 6 ensures that the arm is fixed correctly on the trolley. The trolley and locking mechanism is covered with a rubber protection F 4 . Main parts The lifter is delivered in three separate parts 1. Chassis with legs 2. Column with battery holder and electronics 3. Arm with suspension and rubber protection The suspension A 4 is made of steel with 4 safety hooks for attaching the sling. The suspension is available in several alternative sizes and can easily be replaced. Chassis with legs The chassis C 28 is made of moulded aluminium. The adjustable legs is made of aluminium and is attached to the chassis with the leg Hand control unit spreading mechanism and motor C 4 . The lift- The hand control unit A 6 has 4 buttons for oping motor C 3 is also placed inside the chassis. erating the lifter, one ”up” and one ”down” button, and one button for ”legs out” and one for Column with battery holder ”legs in”. A lamp indicates when the battery The column D 15 is made of aluminium and needs charging. The hand control contact is placed on the chassis. Inside the column is the placed on the bottom of the battery holder. ball screw D 18.4 on which the trolley is attached. The screw is protected with a sealing D 8 . The Charger and battery battery holder is placed on the back of the col- Molift Partner 255 has a battery consisting of a umn, and contains the main circuit board with 26 V battery pack A 5 , and a charger A 7 which all the electronics. makes it possible to charge the batteries by placing the battery in the charger. Electronics The electronics consists of a main circuit board E 6 including the hand control contact, emergency stop, emergency lowering, batterylamp and servicelamp. All the functions are dependent on the main circuit board. On the main circuit board there is a counter which register the number of hours with activity. After a certain time the counter gives a signal to the servicelamp that illuminates to show the operator that service is needed. An electrical emergency lowering button is placed beside the emergency stop button. A manual emergency lowering function is on the top of the column and can be used by electrical failure. Battery The battery A 5 is to be placed in the battery holder and consists of 22 battery cells in one pack. Page 4 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Technical data Material: Aluminium, steel and plastic composite. Lifting Motor: 24 V DC Leg spreading motor: 24 V DC Battery: 1,9 Ah NiCd or 2,1 Ah NiMH 22 cell Number of lifts with fully charged battery: 75 lifts (75 kg, 500 mm up/down ) Lifting capacity: 255 kg (SWL) Lifting height: 1275 mm Lifting speed: 30-35 mm/sec for a normal lift and fully charged battery. Liftingarm Dimensions: 1175 x 700 x 1902 mm Height to sling attachment point on suspension: min 420 mm max 1695 mm Weight: Total, incl battery Chassis Column Arm/suspension Battery 44 kg 20 kg 14 kg 8.4 kg 1.5 kg Technical specifications may change without prior notice. Manual emergency lowering and allen key Suspension Handcontrol Trolley with rubber protection Lifting column Control electronics, incl. service lamp, battery lamp and electrical emergency lowering Drive handle Battery Battery holder Emergency stop Chassis Legs Page 5 of 32 Service Cleaning Remove the battery before performing maintenance on the lifter, to make sure the lifter does not move unintentionally. The Service lamp on the lifter will give a signal when the lifter needs service. The Service lamp will first give a yellow light, then red, meaning thet service is required. If there is a sound together with the light, it means the lifter needs service immediately. Service lamp Detergents must be pH-neutral. Do not use solvents or strong liquids - this may damage surfaces on the lifter and change the quality of the material. For disinfection when needed; use isopropyl alcohol. Avoid abrasive or etching cleaning products. Clean surfaces with a damp cloth using an appropriate detergent. Troubleshooting If the lifter does not work, check the power first. Check that the battery lamp and service lamp does not glow when pushing any button. See the Troubleshooting table in Operator Manual. If the troubleshooting procedure does not lead to any diagnosis, judgement and eliminating methods must be used. Service lamp No light Green Yellow Red Red + sound Flashing yellow Status Power save Ready for use Order service, lifter still works Perform service Perform service immediately Overheating Service Service is to be performed when the service lamp gives a signal the first time (after approximately 10 000 normal lifts of 75 kg/12 sec) or every 5th years. • Lubricating and check of brake • Changing of damaged and worn parts Page 6 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Maintenance Remove the battery before performing maintenance on the lifter, to make sure the lifter does not move unintentionally. • Loosen the hexagon lock nut on the top and remove it. Changing of the suspension • Push the suspension bolt upwards and remove the front cap (9). • Remove the brake in one piece. • Remove the bolt (10) and suspension. Take care of the spring and washer on the bolt • Mount the new suspension with the bolt, 1700,6 spring and washer. • Push the suspension upwards while pushing the front cap back in. Add loctite 243 • The brake consists of several parts (brake washer (25), slide bearing (19), bearing house (21, 23), bearing (24) and spring brake (22)). When changing the brake, this is changed as one complete part. 27 C 17 Distance to rod/screw C 26 143 14 12 22 Add grease Mobilith SHC 007 21 23 Add loctite 2701 Repair of column • Remove the lifting arm with suspension 10 9 • Remove the column from chassis and lay it 30 on a table. loctite 2701 2 • Remove the screwsAddand the top cap. 24 18 19 25 Add grease Mobilith SHC 007 20 3 Add loctite 2701 Add grease Mobilith 17 SHC 007 outside Add loctite 2701 on inside Removing and lubricating of the brake Make sure that the ball screw is unload4 ed when removing the lock nut SECTION C-C SCALE 2 : 1 Add shims here on this side to make wheels fit in column 31 E 11 Removing the column sealing • Remove the screw on the bottom of the sealing.1 • Remove the hexagon lock nut on the top of loctite 243 13 Add the sealing • Pull the sealing out of the column and through the trolley. Page 7 of 32 29 5 Removing the sealing guides • Remove the screws (13) holding the guides and remove the guides. Mounting of trolley and wheels • Mount the trolley on the ball screw with the distance plate (10) and the guide sleeve (3). Add loctite 243 on the screws (12) Removing the trolley with wheels • Remove the top plate with screws. • Mount the sealing guides (11). • Place the wheels on the shaft pins on trolley. Add Loctite 2701 on the shaft pins. Use shims on the inside of the shaft pin (2) to make wheels fin in column. • Place the trolley with wheels in column and attach the top plate with slide bearing. • Fix the top plate with screws when trolley is at top of column. • Remove the end stopper (20) and move the trolley to the top of the column. • Take the trolley carefully out from the column together with the ball screw. Note! It is not necessary to remove the ball screw completely. • Remove the wheels (9) with bearings (30). • Use heat when removing the screw (12) holding the distance plate (10). • The trolley (1) can be removed. Mounting a new sealing • Pull the sealing in place in the column opening and through the guides. The sealing is elastic and must be stretched before fixed. Fix the sealing in the lower end, place the trolley in the top end, and stretch the sealing before fixing with a screw in the top end. Cut the ends. 1700,6 C 27 17 Distance to rod/screw C 26 143 Add loctite 243 14 Mounting the brake • Add grease on the bearing and brake washer. 23 Add loctite 2701 12 21 22 Add grease Mobilith SHC 007 24 10 19 18 9 25 Add grease Mobilith SHC 007 30 20 Add loctite 2701 2 3 Add loctite 2701 Add grease Mobilith 17 SHC 007 outside Add loctite 2701 on inside 4 Add shims here on this side to make wheels fit in column 31 11 1 E 13 Add loctite 243 Page 8 of 32 ITEM NO. 1 2 3 4 5 PART NUMBER 13-013 13-113 13-114 13-118 Tallerkenfjær SKF4308 Hexagon Nut ISO 4034 - M10 - N Washer ISO 7093 - 12 SKF - 6202 Full,DE,AC,Full_68 13-112 13-039 13-067 ISO 10642 - M6 x 10 --- 10N DIN 912 M5 x 20 --20N DESCRIPTION Trolley machined Shaft pin trolley Guide sleeve trolley Ball screw • Place the complete brake on the top plate. 6 1500 mm/QTY. 1 4 1 1 5 TM03101 Molift Partner 2552930Engelsk - Rev. F/ 11/2010 9 10 11 12 13 Wheel trolley Distance plate trolley Guide sealing 2 1 4 4 1 2 2 2 Make sure the brake is properly greased. You need an external power source to run the leg spreading motor out of the nut spindle. • Place the hexagon lock nut and tighten by hand. Check the contact points between chassis and column are clean and movable before mounting the column. • Mount the column on the chassis and perform a function test of the column. • Mount the top cap with screws. • Mount the lifting arm with suspension • Test the lifter according to the safety control test Changing parts in chassis The legs should be in middle position when dismounting to have best possible access. Take care that no fingers are crushed when moving the leg spreading mechanism. • Disconnect the cable contact on the leg spreading motor (push and pull), and attatch the external power. • Run the leg spreading motor in until the spindle is free from the nut holder. NOTE! Be careful not to run legs in end position. • Remove the motor and disconnect the external power. • If necessary the bracket (9), the nut holder (11) with nut spindle (4) can be changed by removing the screws (18). Use heat to remove the screws. 17 9 • Remove the column with lifting arm from chassis and put it aside on a safe place. 13 • Place the chassis on a working stand. 4 14 11 Removing the leg spreading motor 2 3 18 4 Add loctite 2701 12 21 1 5 H 22 Add loctite 2701 • The swiwel joint can be removed by turning it counterclockwise until it falls down and Add loctite 2701 joint care6 the out off position. Pull swiwel fully out. (The swiwel joint is supported by a flange in the back when it is in position). 7 C 15 22 Add loctite 2701 • Loosen the leg spreading motor (4) from the swiwel joint (2) by removing the screw (3) and nut (1). Page 9 of 32 • Solder the cables on the motor. • Check that motor functions correctly. Mounting the leg spreading motor • Mount the spindle nut (4) and nut holder (11) with the bracket (9). Add Loctite 241 on the screws (13). • Place the swiwel joint by turning and pulling. • Put the motor (4) in correct position and run the spindle out until it is fixed in the nut spindle (approx on the middle of the spindle) with external power. • Fix the leg spreading motor in the swiwel joint with the screw (21) and nut (28). • Connect the cable contact - push and pull. • Mount the column with lifting arm on chassis. • Test the lifter according to the safety control test Castors Place the lifter in a stable horizontal position and proper working height. Remove the column with suspension to make it easier to handle. Add loctite 243 19 14 30 Add loctite 243 12 9 28 5 Add loctite 243 31 2 Add loctite 2701 10 G 25 21 29 27 14 4 6 16 14 12 9 28 5 Add loctite 243 31 SECTION VIEW-VIEW SCALE 1 : 5 15 • Unscrew the castor (2), take care of the washer (33). • Assembly is done in reverse order. Add Loctite 241 on the nut. 3 7 F E 33 18 30 Add loctite 243 16 7 Rear castors • Loosen the special nut (31) 17 Add loctite 243 15 17 Add loctite 243 15 Removing the lifting motor • Use heat and remove the 3 screws (17, 19) and remove the lifting motor (3) from chassis. • Unsolder the cables to the motor. • Remove the motor gear (10) by removing the set screw (25), use heater. Add loctite 243 19 18 F E H Corrected div. pos. baloons G MHL 23.04.2008 RVS T.Bekk Put back missing pos. 31 06.03.2008 RVS TÅB D Changed pos 29 and reforced part in pos 6 08.02.2008 MHL A Released for production 23.02.2007 T.B. Rev. Description: Date/Sign. Approved: 13 11 33 12 2 Add loctite 2701 10 G 25 29 27 6 21 14 4 SECTION VIEW-VIEW SCALE 1 : 5 15 Add loctite 243 18 1 3 H Corrected div. pos. baloons G Pos10: New art.no. Pos 29, 30: New 01.09.2008 MHL F Changed loctite type from 2701 23.04.2008 RVS T.Bekk MHL 06.03.2008 RVS E Put back missing pos. 31 D Changed pos 29 and reforced part in pos 6 A Released for production 23.02.2007 T.B. Rev. Description: Date/Sign. Approved: • Replace the motor gear (10) with distance (21), add Loctite 2701 on the set screw (25). • Place lifting motor and attach with screws. Add Loctite 241 on screws and tighten. Page 10 of 32 22.06.2009 08.02.2008 TÅB MHL Pos. Bill of materials: Qty. Description. Designed/Drawn: Date: RVS Drawing name: 13-176 BOM.xls Dimension/ Draw. no. Projection: 15.12.2005 Chassie assy 2 Molift Partner 255 Material. Comment. Scale: 1:2.5 Drawing number: 13-176 16 5 16 Size A2 17 MHL 01.09.2008 Changed loctite type from 2701 Front castors • Use heat and unscrew the castor (16). • Add Loctite 243 on the screw and replace F 7 the castor 4 22.06.2009 Pos10: New art.no. Pos 29, 30: New F E 2 5 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Main circuit board The circuit board can be changed when all settings and data for this lifter is copied from the old circuit board to the new. If there is any trouble when copying the settings, please send the lifter to Molift AS or your dealer. • Use the Molift Servicetool and copy to the PC first, then connect to the new card and download on request. • Remove the battery and lifting arm with suspension, and place the column on a table. • Loosen the membrane panel (7) and open the battery holder. 7 22 4 21 I I Make sure the LED’s are placed correctly under the LED guides. • Place the extenders (10, 11) for the emergency lowering button. • Close the battery holder. • Place a battery in the holder and check. • Attach a new membrane panel on the battery holder. • Mount the column with lifting arm on chassis. • Test the lifter according to the safety control test 23 Note for Pos 10 and 11! Check height of extensions. G Height = 4x10 + 1x9 (Total = 49 mm) Mounting the circuit board • Remove the paper tab on the buzzer before mounting the circuit board. • Connect all cables and place the circuit board in the battery holder. 3 11 Labelling Check the labels - damaged labels are to be replaced. A 18 10 G 14 F 13 2 Remove paper tab from buzzer before assembling 6 20 A I 19 8 H 20 19 12 SECTION A-A SCALE 1 : 2 • Pull the circuit board (6) carefully out and loosen the cable connectors (5). J Ref. EO 44 /2010 20.04.2010 RVS RVS I Ref. EO 8/2010 14.01.2010 TES TÅB Add pos 19 20.11.2009 RVS TÅB G Added pos 11, Pos 10 - 1 piece 03.09.2009 TÅB MHL F Replaced pos. 14 18.12.2008 MHL Take care of all extenders (10, 11) for the emergency lowering button. 17 El diagram New emergency stop extender and 25.08.2008 RVS rearranged pos ballons D Added label emergency stop 08.04.2008 RVS C MHL T.B. Changed dimensions due to new emergency stop on PCB Changed parts (13&14) due to new emergency switch 27.09.2007 A Released for production 05.01.2006 MHL Rev. Description: Date/Sign. Approved: B 17 16 15 14 Assembly instructions 13-P03 H E 18 25.04.2006 T.B. TB 1 Pos. Bill of materials: Qty. Description. Designed/Drawn: Date: RVS Drawing name: 20.12.05 13 12 13-046 BOM.xls Dimension/ Draw. no. Projection: Upper mould assy Battery holder assy Material. 11 10 Comment. 9 8 7 6 5 Scale: 1:1 13-046 Drawing number: 4 3 2 1 Size A2 Pos. 1 1310145 Contact cover 1310144 Contac AMP 3-0640426-5 0920072 Molex Plug 44441-2002 Smart 1 1 1 2 1 1 1 1 1 1 2 1 1 2 2 4 1 1 1 New emergency switch/QTY. Label safety check 13-224-A Ø7/Ø6X17, Thread Ø0.5 Spring battery probes 03-174 Label 0220307 Motorcable w/ stretchrelief 13-037 Cap 1S11-19,0 1310306 Extender 10mm 2S09-9,0 1310138 Plastic screw PT 1452 40 X 16 Circlip DIN 471 - 8 x 0.8 13-094 Membraenpanel 13-060 Battery probe 13-053 LED guide 13-038 Extender 10mm 2S09-10,0 1310135 0920114 Lower mould 13-048 Upper mould 13-047 Description Dimension/ Draw. no. Material: Comment: H Replacing emergency stop button • Unscrew the emergency stop (3) from inside. Take care of the extender (14). • Pull the emergency stop button out an loosen the cable. • Place a new emergency stop and connect the cable. • Make sure the extenderis in position. Tighten the emergency stop. Page 11 of 32 Finishing the job Logging The service manual has a table for logging of Safety control repair and work done on the lifter. Write down Any repair or replacement of parts requires a a short description of the incident in the approsafety control afterwards as described in the priate interval. This will enable the owner and procedures for service, maintenance and safe- service partner to see previous history for the ty control. lifter and in that way maybe making future fault finding and repairs easier. Date Page 12 of 32 Description of fault Type of repair Date/sign. TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Inspection Diagram after Service and Repair MOLIFT Partner 255 Service: Checked service lamp if service is necessary: YES (yellow or red light) / NO (green light) Use Molift Servicetool and read the lifters data - check number of lifts left before service: ________________ Service is completed : - Worn or damaged parts, or malfunctioning parts, are replaced. See description for parts replacement. Service light was reset using Molift Servicetool. N.B.: The service light must ONLY be reset after completed service! Perform safety inspection after service. Safety Inspection The lift has been visually checked for damages, malfunction and deformation, and it is in order. Checked that lifting column is properly fastened to chassis. Checked that lifting arm and suspension are properly fastened and that the lifter has no loose parts. Checked that the cables and plug for hand control and charger have no damages, clean with alcohol to remove grease. Check that the contact probes between chassis and column are connecting well, clean or replace if necesary. Moved the lift around a level and even floor with approx. 100 kg hanging in the suspension about 60 cm above the floor. The lifter moves in all directions in a stable manner without tipping or experiencing any instability. Run the lifter up and down several times without load on a level floor: Checked that the lifter works properly and without irregular noise. Inspect for damage or deformation. Repeat the test with a test load, (approx. 100 kg). If necessary, replace the damaged parts and do the test again until the lifter is functioning correctly. Checked that the leg spreading mechanism functions properly. Tested with load. Verified that the legs do not move beyond inner and outer limits (working position) when operated with load. Checked that emergency stop and lowering (electric and manual) are working correctly. Service light is green and batteries are sufficiently charged. Marked lift with safety sticker with month/year and certificate number for completed safety inspection. Inspecting person must sign safety sticker and this diagram. Inspection, repair and service should be done by a person certified by, or on behalf of Molift Group AS. Always complete below: Client:________________________________ Serial number of lifter:_____________________________ Date: _________________________________ Signature:______________________________________ Page 13 of 32 Appendix A Pos. Part.no Fig Description 1 1320001 App B Chassis Complete P230/255 1 1320002 App G Chas. Compl.low legs P230/255 2 1311002 App D Column Complete P255 2 1311052 App H Column w. Supporting arms P255 3 1330099 App F Arm Standard P255 3 1331002 App F Arm Scale P255 App G Alternative Suspension 4 1330053 Suspension 4pkt. LP230/255 1330052 Suspension 4pkt. Steel X-large 1330054 Suspension 4pkt. Steel Medium 1330055 Suspension 2pkt. Steel Large 1330056 Suspension Steel 2pkt. Medium 2140002 Suspension 8pkt. P230 5 1341000 Battery 6 2018004 Hand control, Molift Partner 230 7 1340100 Battery Charger 8 App I Electrical system 1140105 Plug Europe 1140106 Plug Great Britain 1140104 Plug USA 1140107 Plug Australia Page 14 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 A Main parts 2 13 3 2 10 4 5 6 11 13 12 11 9 6 4 3 2 1 1 4 1 1 4 1 4 1 1 B C D Description: Released for production Added springs Added pos. 13 and 14 Removed pos. 14 Date/Sign. 06.05.2005 09.05.2005 11.03.2008 RVS 14.03.2008 Approved: MHL MHL MHL MHL Qty. A Pos. Rev. 1 4 6 5 9 Label Charger mode Label Battery Charger Light guide Rubber feet 13-050 Drawing number: Material: Page 15 of 32 A2 Size Comment: Optional main cable (EU,GB or US) Dimension/ Draw. no. 1:2 13-167 Spring chargerprobes 13-055 Lense_Mascot_17439 Foot_Torp_047060011407 Ladekort_2215Rev3 13-053 13-051 13-052 3.5.2005 Scale: Description RVS Drawing name: Designed/Drawn: Date: 24V charger assembly Molift Projection: Battery probe Lower mould Upper mould 7 Appendix B Pos. Part. no. Qty Description 4 1320117 1 Nut spindle 5 1320121 2 Bolt for leg 6 1320122 1 Bolt leg spred mech 205 7 1320119 2 Locking plate 1320114 1 Bracket Leg spreading P205/255 11 1320116 2 Nut holder, P230 12 0228138 2 Bushing bronze 5MM 13 App C 1 Chassie assembly, see App C 14 1320501 1 Left Leg Assy P230/P255, see pos 14.2-14.18 15 1320502 1 Right Leg Assy P230/P255 see pos 14.2-14.18 17 1320131 1 PUR ring, 90 shore ø12x25x7 18 1320206 2 Screw DIN 7991 M8X12 8.8 ELZN 19 0220309 1 Label, Authorized Crew Only 20 0421135 1 Decal: ID,no 21 1320123 2 Washer, Nylon ø31,7xø13x1,6 22 1120506 2 Screw ISO7380 M8x12 ElZn 1 Label controlled sign 1 2 3 8 9 10 16 26 Leg, left and right (pos 14 and 15) 14.2 1320102 1 Cover, Leg, Partner 205 14.4 1320104 1 Shock cap, leg P230 14.5 1320105 2 Spacer for wheel P205/230/255 14.7 0910180 2 Bushing, Flanged TFF 20115 14.11 1320101 1 Leg P230/255 14.12 1320103 1 Steel inforcement P230/255 14.13 1420106 1 Bar, flat for leg, left 14.13 1420111 1 Bar, flat for leg, right 14.16 0920107 2 Wheel Ø75mm without Brake 14.17 1320110 1 Rivet Dowel ø3x10 14.18 1410118 1 Monobolt ø6,4x19 Page 16 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 B Chassie with legs 17 9 4 14 11 13 18 Add loctite 2701 12 21 H 22 Add loctite 2701 6 Add loctite 2701 5 26 G 19 7 15 C 20 G 22 Add loctite 2701 343 15 F F 13 352 7 11 4 12 F 7 23 24 Add gr 25 H Added info regarding Loctite 13.10.2009 RVS G Replaced pos 20, added pos 26. 15.10.2008/TES F Added assembly procedure no. 08.05.2008 E Updated pos ballons and BOM list 15.01.2008 D Updated labels 15.11.2007 C Added labels and changed ingoing screw 25.10.2007 A Released for production 23.03.2007 Rev. Description: Date/Sign. 12 11 13 4 13 Flat bar Right leg Add loctite 243 18 7 F 17 5 5 17 16 5 16 2 14 5 Add loctite 243 2 7 F Pos 7: Was art.no.1320107 02.09.2008 TES E D A Rev. Corrected loctite no. F pos 11,13 and 14 Updated Released for production Description: 17.04.2008 RVS 28.03.2008 RVS 02.04.2007 Date/Sign. Page 17 of 32 A Appendix C Pos. Part. no. Qty Description 2 1320108 2 Wheel ø100 w/ brake 3 1220110 1 Motor, VALEO SW2K 240 rpm 4 1320150 1 Leg spreading motor Valeo 404689 5 1320115 1 Eccentric lock, P230, chassie 6 1320118 1 Swiwel joint 7 1320126 1 Bolt for column lock, P230/255 9 1101534 2 Screw M8x16 ISO 7380 Round headed hex 10 1320130 1 Connector w/exterior cogs 1310128 1 Lower mould, contact P230 14 0220118 6 Washer Neoprene ø22xø5,5x3,5 15 0220121 4 Washer DIN 9021 Ø6,4 Elzn 16 0220122 2 Washer DIN 125B Ø10.5 Elzn 17 0421131 2 Screw DIN 7991 M6X30 Elzn 18 0920216 1 Rivet Nut M6x16,5 UKO 55 st. 19 0229203 1 Screw ISO 7380 M6X40 ELZN 1320120 1 Distance ring, motor Valeo 1320124 1 Screw DIN 914 M5X8 A2 27 0228125 1 Nut, Lock DIN 985 M6 Elzn 28 1420100 1 Chassis P205/230/255 29 1320208 1 Screw DIN 912 M6X55 ELZN 30 1320127 2 O-ring 12x5 31 0910153 2 Nut, Special M10 33 1320125 2 Washer DIN 6340 Ø10,5 1 8 11 12 13 20 21 22 23 24 25 26 Page 18 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 C Chassis and motors Add loctite 243 19 18 17 Add loctite 243 15 16 7 14 30 12 Add loctite 243 9 28 5 Add loctite 243 31 F E 33 2 Add loctite 2701 10 G 25 29 27 6 21 14 4 SECTION VIEW-V SCALE 1 : 5 15 3 H Corrected div. pos. baloons 22.06.2009 G Pos10: New art.no. Pos 29, 30: New 01.09.2008 F Changed loctite type from 2701 23.04.2008 RVS E Put back missing pos. 31 06.03.2008 RVS D Changed pos 29 and reforced part in pos 6 08.02.2008 A Released for production 23.02.2007 Rev. Description: Date/Sign. Page 19 of 32 M M T. M App Appendix D 18.7 18.8 Pos. Part. no. Qty Description 18.9 1310110 4 Wheel Trolley 1 1310117 1 Top Cap Column P230 18.10 1310107 1 Distance plate Trolley 2 1310118 1 Lock Pin Trolley 18.11 1310108 2 Guide Sealing Trolley 3 0910107 2 Drive handle, Smart/205 18.12 1320207 2 Screw DIN 7991 M6X10 8.8 ElZn 4 1310119 2 Bracket drive handle P205-255 18.13 1320209 2 Screw DIN 912 M5X16 8.8 ELZN 5 1411510 1 Batt.holder assy P205/P230-255 18.14 1320124 1 Screw DIN 914 M5X8 A2 6 0920216 6 Rivet Nut M6x16,5 UKO 55 st. 18.15 0210117 1 Female Connector Partner (M12) 7 1220120 6 Housing Nomad 18.16 8 1310103 1,8 Rubber profile P230/255 18.17 1310115 1 Sleeve Brake Trolley 9 1310129 1 Fixing plate 18.18 1310141 1 Flanged bearing PAF 15090 P10 10 0410117 1 Cable Gland RG2 18.19 1 Slide bearing PAP 1510 P10, see pos 18.32 11 1120505 1 Allen Key 5mm 18.20 1 End stopper, column, see pos 18.32 12 1320205 1 Dowel Rivet DIN7337 ø4x6 A2 18.21 1 Bearing house lower, column, see pos 18.32 13 0210304 1 Label: Arrow 30x7mm Red 18.22 1 Spring brake, column, see pos 18.32 14 1450120 8 Rivet DIN 7337 Dim. 4 x 16 18.23 1 Bearing house upper, column, see pos 18.32 15 1310101 1 Column machined P230 18.24 1 Thrust ball bearing TYPE 51103, see pos 18.32 16 1310127 1 Contact P230 18.25 1 Brake washer, column P255, see pos 18.32 17 0220121 4 Washer DIN 9021 Ø6,4 Elzn 18.26 1 Top Plate Column P230/255 18 1311501 1 Trolley w spindel assy, see 18.1 to 18.31 18.27 1 Nut, Lock DIN 985 M10 Elzn, see pos 18.32 19 0210305 1 Label: Slinglabel (XXS-XXL) 18.28 1101511 1 Spring pin DIN 1481 6x24 20 1410102 1 Flat Bar Column Left 18.29 0210115 1 Washer 12,5x35x2 Elzn 21 1410103 1 Flat Bar Column Right 18.30 1310140 4 Ball Bearing type LR 201 NPPU 22 0210308 2 Label Partner logo 18.31 1310137 6 Shims DIN/ISO 988 ø12xø18x0,3 23 1310123 24 0220119 2 Screw ISO 7380 M6X10 Elzn. 25 1310303 1 Label Emerg. Stop (brady) 26 1330115 2 Washer SRKB 7x25x1,5 ElZn 27 2018004 1 Hand Control Partner/QR2 28 1320201 2 Screw DIN 912 M4X20 ELZN 29 1101532 3 Screw ISO 7045 M4X8 TORX 30 1320203 1 Screw ISO 7380 M4X8 ELZN 32 1310302 1 Label, Technical data P255 33 0310120 2 Washer DIN 9021 DIM 4 Elzn 34 1310307 1 Label, Controlled date/sign. 35 0421135 1 Decal: ID,no 36 1410137 1 Screw DIN912 M4x14 ElZn 8.8 37 1150133 1 Lock Nut DIN 985 M4 ElZn 38 1420521 1 Sleeve column ass.P205/P230 18.1 1310113 1 Trolley, column P230/P255 18.2 1310109 4 Bearing Axle Trolley 18.3 1310116 1 Guide Sleeve Trolley 18.4 1310102 1 Ball Screw Partner 230 18.5 0210114 5 Spring, Cup 34x12x1,25 18.6 1320210 2 Nut DIN 439 B M12x1,25 1310134 Electric diagram Brake column set P230/P255, incl pos 18.19, 18.32 1310501 1 18.20, 18.21, 18.22, 18.23, 18.24, 18.25, 18.27 31 Page 20 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 D Column assembly 11 5 10 25 28 230 5 29 1 25 SECTION D-D 15 15 22 33 2 17 Add loctite 243 27 30 4 3 7 6 To be mounted with recycle symbols downwards 8 26 14 24 Add loctite 2701 5 19 14 18 Use shims to tighten the wheels inside the column profile 130,5 14 SECTION A-A 32 10 Add loctite 243 7 35 23 37 13 A See assembly procedure 13-P03 31 38 M 20 SECTION G-G 21 A 33 RVS 12 Drawing name: 34 16 Bill of materials: M L Rev. Added sleeve for better fixing and replaced a longer bolt, EO 72 Added fixing bolt and rearranged pos balloons Description: 01.07.2010 RVS 13-180 BOM.xls Dimension/ Draw. no. Qty. Description. Pos. Designed/Drawn: Date: 9 Make sure the probes are movable after assembly 1 L Add loctite 2701 36 Hole to be drilled according to assembly instructions Projection: 13.12.2005 Scale: 1:5 Column complete Molift Partner 255 TÅB 21.09.2009 RVS TÅB Date/Sign. Approved: 1700,6 Material. 13-180 Drawing number: 27 C 17 Distance to rod/screw C 26 143 Add loctite 243 14 23 Add loctite 2701 12 22 Add grease Mobilith SHC 007 21 24 10 18 9 19 25 Add grease Mobilith SHC 007 30 20 Add loctite 2701 2 3 Add loctite 2701 Add grease Mobilith 17 SHC 007 outside Add loctite 2701 on inside 4 SECTION C-C SCALE 2 : 1 Add shims here on this side to make wheels fit in column 31 11 1 E 13 Add loctite 243 Page 21 of 32 Appendix E Pos. Part. no. Qty Description 2 1310126 1 Lower mould, P230 3 0920114 1 Emergency Stop Switch 4 1310120 2 LED-Guide 6 1320112 1 Main PCB 7 1310122 1 Membrane Battery Holder P230/2 8 1310133 1 Screw PT 1452 40X16 10 1310135 4 Screw PT 1452 40X16 11 1310136 1 End Piece(cap) 1S11-19,0 12 1310121 1 Motorcable, P230 13 0220307 1 Label Emergency Stop 14 0910167 1 Emergency stop extention 18 1310138 1 Extender black 9mm RoHS 19 1100303 1 Label:Hi-Trac Security Control 20 0920072 1 Molex Plug 44441-2002 Smart 21 1310144 1 Contact AMP 3-0640426-5 22 1310145 1 Cover to conta. AMP0-0640551-5 23 1310139 1 Upper Mould assy P205/230/255 1 5 9 15 16 17 Page 22 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 E Battery holder assembly 23 Note for Pos 10 and 11! Check height of extensions. G Height = 4x10 + 1x9 (Total = 49 mm) 7 4 22 21 I I 3 11 18 10 G 14 F 13 2 Remove paper tab from buzzer before assembling 6 20 I 19 8 H 12 SECTION A-A SCALE 1 : 2 Assembly instructions 13-P03 J Ref. EO 44 /2010 I H G F E D C 17 El diagram B 20.04.2010 RVS RVS Ref. EO 8/2010 14.01.2010 TES TÅB Add pos 19 20.11.2009 RVS TÅB Added pos 11, Pos 10 - 1 piece 03.09.2009 TÅB MHL Replaced pos. 14 18.12.2008 MHL New emergency stop extender and 25.08.2008 RVS rearranged pos ballons Added label emergency stop Changed dimensions due to new emergency stop on PCB Changed parts (13&14) due to new emergency switch Pos. MHL 08.04.2008 RVS T.B. 27.09.2007 T.B. 25.04.2006 1 Bill of materials: Qty. Description. Designed/Drawn: Date: RVS Drawing name: 20.12.05 13-046 BOM.xls Dimension/ Draw. no. Projection: Upper mould assy Battery holder assy TB A Released for production 05.01.2006 MHL Rev. Description: Date/Sign. Approved: H Page 23 of 32 Scale: 1:1 Appendix F Pos. Part. no. 1 Qty Description 2 Flat Bar Arm, Partner 230/255, see pos 5 2 1330108 1 Rubber Cover Arm, P230/255 3 1330105 1 Locking handel,arm P230/255 (incl. in pos 5) 4 1330104 1 Endcap arm, P230 5 1330121 1 Lifting arm, spare part, incl pos 1, 3, 7,8 6 1330109 1 Screw ISO 4017 M8X40 8.8 EL (incl. in pos 5) 7 1101522 1 Screw ISO 4017 M8X16 8.8 EL (incl. in pos 5) 8 1310306 1 Label, Art. Id. No. (Brady) 9 1310304 1 Label, SWL 255kg (Brady) 10 1310307 1 Label, Controlled date/sign. Page 24 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 F Lifting arm 5 4 D F Add loctite 243 9 6 2 Add loctite 243 7 8 10 G 1 3 G F E D C Added ID Changed Changed B Remo A Rele Rev. Page 25 of 32 Appendix G Pos. Part. no. Qty Description 1 1330111 1 O-ring ø39,2x3,0 N70B 2 1330112 1 O-ring ø18x3,0 N70B100N 3 1330113 1 Washer, Nylon ø31x43x1,65 4 1330107 1 Spring, Hagens 1725 ø30x35 5 1330106 1 Lockbolt Suspension Partner230 6 7 Alternative suspensions as below 1330201 1 Suspension, 4X P230 XL 1330202 1 Suspension, 2X P230 Large 1330203 1 Suspension, 2X P230 Medium 1330204 1 Suspension, 4X P230 Medium 1330205 1 Suspension, 4X P230 Large 8 1310306 1 Label, Art. Id. No. (Brady) 9 1310307 1 Label, Controlled date/sign. 10 1330901 1 Painted Grey RAL 7047 Page 26 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 G Suspensions 3 4 8 B 7 2 9 B 1 5 3 4 9 B 8 A Rev. B B Added pos 8, 9 and 10. Released for production Description: 7 2 1 5 Page 27 of 32 15.09.20 07.09 Date/ Appendix H Pos. Part. no. Qty Description 1 1320510 6 Wheel Movetto DDK 231-3x10 2 1320509 1 Right low leg welded P230/255 2L 1320508 1 Left lower leg welded P230/255 3 0910180 2 Bushing, Flanged TFF 20115 4 0420253 4 Anti Skid Leg QR1 LOW LEGS SUPPORTING ARM 1 0910107 2 Drive handle, Smart/205 2 1350103 2 Middle pipe walker, P255 3 1320124 4 Screw DIN 914 M5X8 A2 4 1350110 2 End cover, KB, P255 5 1350112 2 Cover, walker bar. KB 255 6 1350115 1 Nut, fot adjust pressure M8 7 1350111 4 Support guide KB 255 8 1350102 2 Innerpipe walker, P255 9 1350101 1 Walker bars welded, P255 10 1310119 2 Bracket drive handle P205-255 11 1350104 1 Alu profile pressure adjust 12 0220120 4 Screw DIN 912 M6x20 8.8 ELZN 13 1350117 1 Locking handle M8 14 1350116 1 Foot 209/M08x33 TH1 (Torp) 15 1450120 4 Rivet DIN 7337 Dim. 4 x 16 16 1450120 6 Rivet DIN 7337 Dim. 4 x 16 17 0920216 4 Rivet Nut M6x16,5 UKO 55 st. 18 0210305 1 Label: Slinglabel (XXS-XXL) 19 1310306 1 Label, Art. Id. No. (Brady) 20 1120503 1 Screw, grub DIN 916 M8 X 10 A4 21 1330115 4 Washer SRKB 7x25x1,5 ElZn Page 28 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 H Equipment Low leg 3 A 2L 3 4 1 1 Add loctite 243 B Pos. Bill of materials: 13-246 BOM.xls Dimension/ Draw. no. Qty. Description. Material. Comment. 1 Add loctite 243 Pos. Projection: Designed/Drawn: Date: RVS Designed/Drawn: Date: Scale: 28/03-2007 Drawing name: Bill of m Qty. Descripti TAB 26.0 Drawing name: Drawing number: Size Supporting arms 100 18 11 78 1 19 6 4 10 21 9 17 15 7 12 14 8 16 13 19 20 2 3 ITEM NO. 1 16 5 Assembly instructions 13-P05 1 Pos. Bill of materials: Qty. Description. Designed/Drawn: Date: F E Added set screw inside handle Added washer pos no. 20 07.08.2008 RVS 27.06.2008 RVS MHL T.Bekk D C B Removed cableholder (pos 20) Add two labels (Id. and sling) Changed ingoing parts 23.04.2008 RVS 26.10.2007 14.09.2007 MHL MHL T.B. RVS Drawing name: 13-186 BOM.xls Dimension/ Draw. no. Projection: Scale: 03/04-2007 Walker assy Column assy with flexible bars Material. Comment. Page 29 of 32 1:5 Drawing number: Size 2 3 4 5 6 7 8 9 10 11 12 I Appendix I Electrical diagram Page 30 of 32 TM03101 Molift Partner 255 Engelsk - Rev. F/ 11/2010 Notes Page 31 of 32 Norway Germany New Zealand Molift AS Ole Deviksvei 44 0668 OSLO Tlf: (+47) 40001004 Fax: (+47) 40001008 www.molift.com Thomashilfen für Behinderte GmbH & Co Walkmühlenstrasse 1 27432 Bremervörde Tel.: 0 47 61 / 88 60 Fax: 0 47 61 / 886 19 www.thomashilfen.de Herrmann & Co GmbH Oelder str. 20 33378 Rheda-Wiedenbrück Tel: 05242 / 9671 40 Fax: 05242 / 9671 41 www.herrmann-co.de Morton & Perry Homecare Equipment P.O. Box 34439 Birkenhead Auckland 0746 www.mortonperry.co.nz Australia Patient Handling Australia 8 Chapel Street Marrickville NSW 2204 Sydney www.patienthandling.com.au Ceiling Hoist Solutions Melbourne Office 58-62 Star Crescent AU-3803 Hallam, VIC www.ceilinghoistsolutions.com.au Austria Paul Bständig GesmbH Strohbogasse 8 1210 Wien Tel. 01-405 35 43 Fax 01-406 81 02 www.bstaendig.at Belgium Pronk ergo NV Sint-Pietersmolenstraat 204/1 8000 Brugge T +32 (0)50/32 20 20 F +32 (0)50/32 20 40 www.pronkergo.be Danmark Handicare A/S Jernholmen 41 2650 Hvidovre Tel. +45 70 22 43 41 www.handicare.dk Finland Mediq Suomi Oy Orionintie 5/ P.O.Box 8 FI-02101 Espoo Tel.: +358 10 429 99 Fax: +358 10 429 2047 www.mediq.fi Iceland Eirberg Storhofoi 25 IS-110 Reykjavik www.eirberg.is Ireland Meditec Medical Ltd. Unit 28, Whitestown Drive Whitestown Industrial Estate Tallaght, Dublin 24 Tel: 01 4624045 www.meditecmedical.ie Israel Mediscan Systems Ltd P.B Box 2195 6 Hamanov St. Rehovot 76386 IL-76121 Rehovot www.mediscan.co.il Italy Fumagalli Piazza Puecher 2 22037 Pontelambro Tel +39 031 3356811 Fax +39 031 622111 www.fumagalli.org Japan Pacific Supply Co. Ltd 1-12-1 Goryo, Daito-shi JP-5740064 www.p-supply.co.jp France Netherlands Praxis Medical Technologies Parc 2000 107, rue Dassin 34080 Montpellier FRANCE Phone +(33) 04 99 77 23 23 Fax +(33) 04 99 77 23 39 [email protected] Pronk Ergo bv Cobaltstraat 14 2718 RM Zoetermeer Tlf: 079-361 13 40 Fax: 079-361 13 41 www.pronkergo.nl Spain Karinter S.L C/Ramón Turró, 5-9 Local 4 08005 Barcelona Tel. +34 93 221 19 17 Fax. +34 93 221 18 72 www.karinter.com Sverige Molift AB Ekbacksvägen 26 168 69 Bromma Tel: 08-564 616 50 Fax: 08-564616 59 www.molift.com Switzerland Kuhn und Bieri AG Könizstrasse 227 3097 Bern - Liebefeld Tel. 0848 10 20 40 Fax 031 970 01 71 www.kuhnbieri.ch United Kingdom Meditec Molift Ltd Hi Trac House Unit 1 Woodrow Business Centre Woodrow Way, Irlam Manchester M44 6NN Tel. 0844 8004236 Fax 0844 8004237 www.molift.com USA Molift Inc. 8406 Benjamin Road Suite C Tampa, FL 33634 Tel. 813-969-2213 Fax 813-969-3954 www.moliftinc.com