Download powermax1000®

TABLE OF CONTENTS
Section 2 Specifications
Specifications – Power Supply .................................................................................................................................2-2
Power Supply – Dimensions and Weight .........................................................................................................2-3
Specifications – T60 Torches ....................................................................................................................................2-4
Torch Dimensions .....................................................................................................................................................2-5
Symbols and Markings .............................................................................................................................................2-6
Section 3 Maintenance
Controls and Indicators .............................................................................................................................................3-2
Theory of Operation ..................................................................................................................................................3-3
General ............................................................................................................................................................3-3
Functional Description......................................................................................................................................3-3
Sequence of Operation.............................................................................................................................................3-4
Troubleshooting ........................................................................................................................................................3-5
Test Equipment ................................................................................................................................................3-5
Troubleshooting Procedures and Sequence ....................................................................................................3-5
Visual Inspection – External .............................................................................................................................3-5
Visual Inspection – Internal ..............................................................................................................................3-6
Resistance Checks ...................................................................................................................................................3-7
Troubleshooting Guide..............................................................................................................................................3-9
Voltage Checks.......................................................................................................................................................3-13
Component Replacement .......................................................................................................................................3-18
Power Cord Replacement ..............................................................................................................................3-18
Torch Installataion ..........................................................................................................................................3-19
Filter Element Replacement...........................................................................................................................3-21
Work Cable Replacement ..............................................................................................................................3-22
Capacitor Replacement..................................................................................................................................3-23
Heat Sink Component Replacement..............................................................................................................3-24
Section 4 Parts List – Power Supply
Exterior .....................................................................................................................................................................4-2
Interior Right Side .....................................................................................................................................................4-3
Back Interior Right side.............................................................................................................................................4-4
Interior Fan Side .......................................................................................................................................................4-5
Heat Sink Assembly ..................................................................................................................................................4-6
Recommended Spare Parts .....................................................................................................................................4-7
Section 5 Parts List – Torch and Consumables
T60 Hand Torch Assembly ........................................................................................................................................5-2
T60M Machine Torch Assembly ................................................................................................................................5-4
Torch Consumable Configurations............................................................................................................................5-6
Recommended Spare Parts .....................................................................................................................................5-7
Section 6 Wiring Diagrams
Electrical Schematic .................................................................................................................................................6-2
iv
0
powermax1000
Service Manual